WO2022062165A1 - Three-product flotation column and method suitable for high-ash fine-grained coal slime - Google Patents

Three-product flotation column and method suitable for high-ash fine-grained coal slime Download PDF

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WO2022062165A1
WO2022062165A1 PCT/CN2020/132023 CN2020132023W WO2022062165A1 WO 2022062165 A1 WO2022062165 A1 WO 2022062165A1 CN 2020132023 W CN2020132023 W CN 2020132023W WO 2022062165 A1 WO2022062165 A1 WO 2022062165A1
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layer
coal
flotation
cylinder
column
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PCT/CN2020/132023
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French (fr)
Chinese (zh)
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桂夏辉
刘金成
代世琦
邢耀文
曹亦俊
丁世豪
刘秦杉
包西程
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中国矿业大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/02Froth-flotation processes
    • B03D1/025Froth-flotation processes adapted for the flotation of fines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1412Flotation machines with baffles, e.g. at the wall for redirecting settling solids

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  • the invention relates to a three-product flotation column and a method, and is especially suitable for a three-product flotation column and method used in the field of mineral flotation technology, which is suitable for high-ash fine-grained coal slime.
  • the coal preparation plant usually uses a classification cyclone to classify the coal slime with a particle size of 0.25mm, and the coal slime of -0.25mm enters the flotation. Due to the deterioration of coal resources and the continuous improvement of the coal slime water system, the particle size composition of the floating coal slime has undergone great changes, the content of fine-grained -0.074mm has increased significantly, and the coal slime particle size has become finer. The fine and easily sludged clay minerals are easily entrained by water flow or mechanical cover into the foam layer during the flotation process, contaminating clean coal products.
  • the continuous deterioration of the coal slime flotation environment has brought new challenges to the realization of high-precision separation of coal slime, and the problem of difficult separation of coal slime has become more prominent.
  • the conventional flotation column has a good separation effect on -0.074mm slime, but due to the dynamic circulation of part of the high ash fine slime in the flotation column, the separation effect on the slime rich in high ash fine slime is not good.
  • the phenomenon of "running coarse” will occur. Thereby, the yield of flotation clean coal is reduced, and the ash content of tail coal products is reduced, and the flotation process runs ill.
  • the purpose of the present invention is to provide a three-product flotation column and method suitable for high-ash and fine-grained slime with stable operation, strong recovery ability, strong adaptability to coal quality and high separation accuracy.
  • the three-product flotation column of the present invention which is suitable for the recovery of high-ash and fine-grained slime, includes an inner layer column and an outer layer column.
  • the upper opening of the outer layer column is lower than the inner layer column, and the inner layer column.
  • the cylinder and the outer cylinder are nested inside and outside.
  • the top of the inner cylinder is provided with a clean coal collection groove a and a feeding pipe, and the top of the outer cylinder is provided with a clean coal collection groove b, where the clean coal is collected.
  • the groove b surrounds the inner layer cylinder; the feeding pipe vertically enters the inner layer cylinder from the top of the inner layer cylinder, the bottom end of the feeding pipe is provided with a stepped jet, and the inner layer is directly below the stepped jet There is a baffle plate in the cylinder, and the upper opening of the inner cylinder is provided with a plurality of upper water spraying devices around the feeding pipe.
  • the device is a ring-shaped spray device.
  • the water pipes are provided with multiple layers of downwardly inclined inclined plates at equal intervals.
  • the bottom of the funnel is provided with an L-shaped coarse-grain recovery channel that communicates with the inner cylinder, and the vertical part of the L-shaped channel is provided with Elastic device, the bottom of the inner cylinder is a funnel structure and is provided with an underflow pipe to communicate with the outside world; a clean coal collection groove b is arranged around the opening of the outer cylinder, and a plurality of outer top sprays are arranged above the opening of the outer cylinder
  • the water spraying device, the position below the clean coal collection tank b is provided with a foam layer vibration mechanism on the same level as the inner cylinder and the outer cylinder, and the outer cylinder is located below the L-shaped coarse particle recovery channel outlet of the inner cylinder
  • the annular space constitutes a medium-coal product collection tank communicating with the outside world.
  • the foam layer vibration mechanism includes a sieve plate arranged on the same level of the inner layer cylinder and the outer layer cylinder, and the sieve plate is connected with an electromagnetic exciter; Clear water is rich in air bubbles.
  • the elastic device is a wave expansion joint.
  • the inclination angle of the inclined plate is 30-60°, preferably 45°; the interval of the inclined plate is 5-15cm, preferably 10cm; the inclination angle of the inclined flow distribution plate is 10-30°, preferably 20°.
  • the counter-current collision mineralization device at the top of the feeding pipe of the inner layer cylinder includes a casing, and the casing is provided with a plurality of ore slurry nozzles with opposite nozzles, and the top of each slurry nozzle is provided with There is an air pipeline outlet, and a slurry outlet at the bottom is connected to the feeding pipe of the inner column.
  • the number of slurry nozzles of the countercurrent collision mineralization device is 4-6, preferably 5.
  • the counter-current collision mineralization device connected to the feeding pipe divides the inhaled air into microbubbles and dissolves in the high-turbulence slurry, and completes high-efficiency mineralization during the countercurrent collision process.
  • the mineralized pulp passes through the feeding pipe.
  • the second-stage stepped jet at the tail realizes secondary mineralization and further improves the mineralization efficiency.
  • a flotation method for a three-product flotation column suitable for high-ash fine-grained slime recovery the steps of which are as follows:
  • the flotation slurry level in the inner cylinder needs to be adjusted at any time to control the thickness of the foam layer and maintain the height of the foam layer to maintain a dynamic balance during the entire slime flotation process; after the foam layer is formed above the inner cylinder, Start the countercurrent collision mineralization device to input the flotation slurry to the stepped jet at the bottom through the feeding pipe, and open the outlet of the bottom flow pipe and the medium-coal product collection tank at the same time, and the flotation slurry accelerates and hits the baffle through the stepped jet.
  • the flotation slurry that hits the baffle bounces and is evenly suspended and distributed in the inner column.
  • the bottom flow pipe is discharged as tailing coal; the coal slime entering the foam layer is suspended upward, and under the coupling action of the foam layer vibration mechanism, the multi-layer annular inclined plate and the spray water sprayed by the spray water device at the top of the inner layer, the inner layer of the foam layer is finely divided.
  • the desorption of mud and a small amount of coarse particles, and the clean coal foam layer formed after desorption of fine mud enters the clean coal collection tank through overflow, and finally the clean coal product a is discharged from the clean coal collection tank;
  • the fine mud and coarse particles discharged from the coarse particle recovery channel enter the outer column, and part of the fine mud and coarse coal particles under the action of the rising two-phase flow rise into the foam layer, and the rising two-phase flow and the outer layer
  • the fine mud and the foam carrying the coarse coal particles are effectively separated, and the foam carrying the coarse coal particles is discharged through the clean coal collection tank b to obtain the clean coal product b, and the fine mud is under the action of gravity. It falls on the inclined flow distribution plate and slides down into the medium coal product collection tank to be discharged as medium coal product.
  • the coarse particle recovery channel increases the elastic limit of the coarse particle recovery channel itself through the wave expansion joint arranged in the middle, and reduces the damage to the coarse particle recovery channel caused by the vibration generated by the vibration mechanism of the foam layer.
  • the coal particles in the flotation slurry are high ash fine particles, and the flotation effect of coal particles in the range of -0.074mm is obviously better than that of conventional flotation equipment.
  • the application is provided with inner and outer double-layer cylinders nested inside and outside, so as to realize the step-by-step flotation of coal slime.
  • the low-density clean coal products and high-density gangue minerals are pre-separated in the inner column to improve the clean coal quality.
  • the separated fine mud and part of the coarse particles enter the outer column through the L-shaped channel to recover the coarse particles separately, which not only avoids the loss of medium coal in the tailings, but also avoids the pollution of the fine coal to the clean coal, and realizes resource benefits.
  • the desorbed fine mud and part of the coarse particles are sent to the outer column through the L-shaped coarse particle recovery channel, and the lost coarse particles are recovered in the outer column.
  • use the wave expansion joint to increase the elastic limit of the coarse grain recovery channel itself, reduce the damage to the coarse grain recovery channel caused by the vibration generated by the vibration mechanism of the foam layer, prolong the service life, and ensure the stable performance of the equipment; use the flow plate to buffer, while avoiding Coarse-grained slime in the slurry directly enters the medium coal collection tank without sorting due to inertial action; the gas-liquid two-phase flow formed by the outer bubble generator is uniformly dispersed by the flow distribution plate to form a stable rising two-phase flow, providing stable The flotation fluid selection environment.
  • FIG. 1 is a schematic structural diagram of a three-product flotation column suitable for the recovery of high-ash and fine-grained slime according to the present invention.
  • Figure 2 is an A-A view of a three-product flotation column suitable for high-ash fine-grained slime recovery according to the present invention.
  • Fig. 3 is a partial enlarged view of the inclined plate and the water spray nozzle of the present invention.
  • FIG. 4 is a top view of the countercurrent collision mineralization device of the present invention.
  • the three-product flotation column suitable for high-ash and fine-grained slime recovery includes an inner layer column and an outer layer column, and the upper opening of the outer layer column is lower than the inner layer column, Both the inner layer cylinder and the outer layer cylinder are nested inside and outside, and the top of the inner layer cylinder is provided with a clean coal collection tank a4 and a feeding pipe, as shown in Figure 4, the inlet of the inner layer cylinder.
  • the counter-current collision mineralization device 1 at the top of the material pipe includes a casing, and a plurality of nozzles for ore slurry nozzles arranged opposite to each other are arranged in the casing.
  • each slurry nozzle is provided with an air pipeline outlet, and the bottom A slurry outlet is provided to connect with the feeding pipe of the inner column; the number of slurry nozzles of the countercurrent collision mineralization device 1 is 4-6, preferably 5; the countercurrent collision mineralization device 1 connected to the feeding pipe, the The inhaled air is divided into microbubbles and dissolved in the highly turbulent slurry, and high-efficiency mineralization is completed in the process of countercurrent collision.
  • the feeding pipe enters the inner cylinder vertically from the top of the inner cylinder , the bottom end of the feeding pipe is provided with a stepped jet 9, a baffle 10 is provided in the inner cylinder directly below the stepped jet 9, and the opening on the inner cylinder surrounds the feeding pipe with a plurality of upper
  • the spray water device includes a plurality of inner layer top spray water devices 2, the inner layer top spray water device 2 is a ring-shaped spray device, and the bottom of each inner layer top spray water device 2 is vertically spaced
  • the water pipes are provided with multiple layers of downwardly inclined inclined plates 3 at equal intervals, and the inclination angle of the inclined plates 3 is 30-60°, preferably 45°; the inclined plates 3 The interval is 5-15cm, preferably 10cm; as
  • the foam layer vibration mechanism includes a sieve plate 16 arranged on the same level of the inner layer cylinder and the outer layer cylinder, and the sieve plate 16 is connected with an electromagnetic exciter 6; The clean water fed by the nozzle 13 is rich in air bubbles.
  • a flotation method for a three-product flotation column suitable for high-ash fine-grained slime recovery the steps of which are as follows:
  • the flotation slurry level in the inner cylinder needs to be adjusted at any time to control the thickness of the foam layer and maintain the height of the foam layer to maintain a dynamic balance during the entire slime flotation process; after the foam layer is formed above the inner cylinder, Start the countercurrent collision mineralization device 1 to input the flotation slurry to the stepped jet 9 at the bottom through the feeding pipe, and open the outlet of the bottom flow pipe 14 and the medium coal product collection tank 12 at the same time, and the flotation slurry passes through the stepped jet 9 to accelerate the collision. On the baffle 10, the flotation slurry that hits the baffle 10 bounces and is evenly suspended and distributed in the inner column.
  • the funnel structure at the bottom is finally discharged into tail coal by the bottom flow pipe 14; the coal slime entering the foam layer is suspended upward, and is sprayed by the foam layer vibration mechanism, the multi-layer annular inclined plate 3 and the spray water device 2 at the top of the inner layer. Under the coupling action of water, the fine mud and a small amount of coarse particles in the foam layer are desorbed, and the clean coal foam layer formed after the desorption of fine mud enters the clean coal collection tank 4 through overflow, and finally discharges the refined coal from the clean coal collection tank 4.
  • coal product a
  • the fine mud and coarse particles discharged from the coarse particle recovery channel 5 enter the outer column, and part of the fine mud and coarse coal particles under the action of the rising two-phase flow rise into the foam layer.
  • the effective separation of the fine mud and the foam carrying the coarse coal particles is realized, wherein the foam carrying the coarse coal particles is discharged through the clean coal collection tank b8 to obtain the clean coal product b, and the fine mud is
  • the action of gravity falls on the inclined flow distribution plate 11 and slides down into the medium coal product collection tank 12 to be discharged as medium coal product.
  • the coarse particle recovery channel 5 increases the elastic limit of the coarse particle recovery channel 5 itself through the wave-shaped expansion joint arranged in the middle, and reduces the damage to the coarse particle recovery channel 5 caused by the vibration generated by the vibration mechanism of the foam layer.
  • the coal particles in the flotation slurry are high ash fine particles, and the flotation effect of coal particles in the range of -0.074mm is obviously better than that of conventional flotation equipment.
  • a three-product flotation column slime flotation steps suitable for high-ash fine-grained slime recovery are as follows:
  • the fine mud and part of the coarse particles falling on the inclined plate 3 quickly slide into the coarse particle recovery channel 5 along the inclined plate 3 driven by the spray water 17, thereby reducing the dynamic circulation of the fine mud and purifying the flotation environment.
  • An elastic device 15 is provided in the middle of the coarse particle recovery channel 5 to increase the elastic limit of the channel and reduce the damage to the channel caused by vibration.
  • the flotation slime is fed into the countercurrent collision mineralization device 1 along the feeding pipe.
  • the mineralized material falls evenly into the second-stage stepped jet 9 along the feeding pipe by its own weight, and is evenly suspended and distributed in the cylinder after passing through the baffle 10 .
  • the coal slime entering the foam layer is washed by the spray water 2, the vibration of the sieve plate 16 driven by the electromagnetic exciter 6, and the coupling of the multi-layer annular inclined plate 3 to effectively strengthen the desorption of fine mud in the foam layer.
  • the clean coal foam layer after desorption of fine mud enters the clean coal collection tank 4 under the action of overflow, and finally becomes clean coal product a.
  • the fine mud and some coarse particles falling on the inclined plate 3 are quickly sent into the coarse particle recovery channel 5 along the inclined plate 3 under the driving of the spray water 17 .
  • An elastic device 15 is provided in the middle of the coarse particle recovery channel 5 .
  • the fine mud and part of the coarse particles enter the outer cylinder through the coarse particle recovery channel 5.
  • the gas-liquid two-phase flow rich in bubbles enters through the water inlet 13 at a specific flow rate and is uniformly dispersed by the flow distribution plate 11 to form a stable rising two-phase flow.
  • the effective separation of fine mud and coarse coal particles is achieved under the dual action of the rising two-phase flow and the top spray water 7 of the outer layer.
  • the coarse particles separated by the outer cylinder enter into the clean coal collection tank 8 under the action of upward flow, and become clean coal product b.
  • the fine mud falls on the inclined flow distribution plate 11 under the action of gravity, slides down into the medium-coal product collection tank 12, and becomes the medium-coal product.

Abstract

A three-product flotation column and method suitable for high-ash fine-grained coal slime recovery, relating to the technical field of coal recovery. The three-product flotation column comprises an inner-layer column body and an outer-layer column body; a clean coal collection tank a(4) and a feeding pipe are provided on the top of the inner-layer column body; clean coal collection tanks b(8) are provided on the periphery of the top of the outer-layer column body; a stepped jet device (9) is provided at the bottom end of the feeding pipe; a flow baffle plate (10) is provided directly below the stepped jet device (9) and in the inner-layer column body; the upper opening of the inner-layer column body is provided with a plurality of upper water spraying devices around the feeding pipe; the bottom of the inner-layer column body is provided with L-shaped coarse grain recovering channels (5) that are communicated with the outside of the inner-layer column body; the clean coal collection tanks b(8) and outer-layer top water spraying devices (7) are arranged around the opening position of the outer-layer column body; a foam layer vibrating mechanism is provided at a position below each clean coal collection tank b(8) and on the same horizontal plane of the inner-layer column body and the outer-layer column body; inclined flow distribution plates (11) having an annular structure are arranged in the outer-layer column body; and an annular middling coal product collection tank (12) is reserved between each inclined flow distribution plate (11) and the inner-layer column body. The present invention is strong in recovery capacity, strong in coal quality adaptability, and high in separation precision.

Description

一种适用于高灰细粒级煤泥的三产品浮选柱及方法A three-product flotation column and method suitable for high-ash fine-grained slime 所属技术领域Technical field
本发明涉及一种三产品浮选柱及方法,尤其适用于矿物浮选技术领域使用的一种适用于高灰细粒级煤泥的三产品浮选柱及方法。The invention relates to a three-product flotation column and a method, and is especially suitable for a three-product flotation column and method used in the field of mineral flotation technology, which is suitable for high-ash fine-grained coal slime.
背景技术Background technique
我国的能源结构“富煤、贫油、少气”,决定了煤炭成为我国的能源支柱,并会在未来的很长的时期内占据主体地位。随着机械化采煤程度的不断加大、矿井开采的不断深入、煤炭储藏地质条件的不断恶化以及水力采煤的不断推广,致使煤层中以层状硅酸盐为代表的黏土矿物大量混入原煤。my country's energy structure is "rich in coal, lean in oil, and less in gas", which determines that coal has become the backbone of my country's energy and will occupy the dominant position for a long time in the future. With the continuous increase of the degree of mechanized coal mining, the continuous deepening of mine mining, the continuous deterioration of coal storage geological conditions and the continuous promotion of hydraulic coal mining, a large number of clay minerals represented by layered silicates in coal seams are mixed into raw coal.
目前,选煤厂常用分级旋流器对煤泥进行0.25mm的粒度分级,-0.25mm的煤泥进入浮选。由于煤炭资源的恶化以及煤泥水系统的不断改善,入浮煤泥的粒度组成发生了较大变化,细粒级-0.074mm的含量明显升高,煤泥粒度呈现微细化。而微细易泥化的粘土矿物易在浮选过程中通过水流夹带或机械罩盖进入泡沫层,污染精煤产品。煤泥浮选环境不断恶化,对实现煤泥的高精度分选提出了新的挑战,煤泥难分选问题进一步凸现。At present, the coal preparation plant usually uses a classification cyclone to classify the coal slime with a particle size of 0.25mm, and the coal slime of -0.25mm enters the flotation. Due to the deterioration of coal resources and the continuous improvement of the coal slime water system, the particle size composition of the floating coal slime has undergone great changes, the content of fine-grained -0.074mm has increased significantly, and the coal slime particle size has become finer. The fine and easily sludged clay minerals are easily entrained by water flow or mechanical cover into the foam layer during the flotation process, contaminating clean coal products. The continuous deterioration of the coal slime flotation environment has brought new challenges to the realization of high-precision separation of coal slime, and the problem of difficult separation of coal slime has become more prominent.
常规浮选柱对-0.074mm的煤泥具有良好的分选效果,但由于部分高灰细泥在浮选柱体内动态循环,因而对富含高灰细泥的煤泥分选效果不佳。同时,在解决高灰细泥对精煤的污染问题时,会产生“跑粗”现象。从而降低浮选精煤产率,并使尾煤产品灰分降低,浮选过程病态运行。The conventional flotation column has a good separation effect on -0.074mm slime, but due to the dynamic circulation of part of the high ash fine slime in the flotation column, the separation effect on the slime rich in high ash fine slime is not good. At the same time, when solving the pollution problem of high-ash fine mud on clean coal, the phenomenon of "running coarse" will occur. Thereby, the yield of flotation clean coal is reduced, and the ash content of tail coal products is reduced, and the flotation process runs ill.
因此,基于浮选入料细泥含量日渐增多的生产现状以及常规浮选设备难以继续高效回收的问题,一种回收能力强、煤质适应性强、分选精度高,尤其适于高灰细粒级煤泥分选,含精煤、中煤、矸石三种产品的新型浮选柱亟需开发。Therefore, based on the production status of the increasing fine mud content in the flotation feed and the problem that it is difficult for conventional flotation equipment to continue to efficiently recover For particle size slime separation, new flotation columns containing clean coal, medium coal and gangue are in urgent need of development.
发明内容SUMMARY OF THE INVENTION
技术问题:本发明目的是提供一种运行稳定、回收能力强、煤质适应性强、分选精度高的适用于高灰细粒级煤泥的三产品浮选柱及方法。Technical problem: The purpose of the present invention is to provide a three-product flotation column and method suitable for high-ash and fine-grained slime with stable operation, strong recovery ability, strong adaptability to coal quality and high separation accuracy.
技术方案:本发明的适于高灰细粒级煤泥回收的三产品浮选柱,包括内层柱体和外层柱体,外层柱体的上开口低于内层柱体,内层柱体和外层柱体两者内外嵌套设置,所述内层柱体顶部设有精煤收集槽a和入料管,外层柱体顶部周围设有精煤收集槽b,精煤收集槽b围绕在内层柱体周围;入料管自内层柱体顶部垂直进入内层柱体内部,入料管的底端设有阶梯型射流器,阶梯型射流器的正下方在内层柱体内设有挡流板,内层柱体上开口围绕入料管设有多个上方喷淋水装置,上方喷淋水装置包括多个内层顶部喷淋水装置,内层顶部喷淋水装置为环状喷淋装置,每个内层顶部喷淋水装置下方垂直间隔设有多根水管,水管上等间距设有多层向下倾斜的倾斜板,倾斜板的间隙中在水管上向内设有多个喷淋水喷头,多个水管的倾斜板构成多层重叠漏斗结构,漏斗底部设有L形的粗粒回收通道与内层柱体外连通,L形通道的垂直部分上设有弹性装置,内层柱体底部为漏斗结构并设有底流管与外界沟 通;外层柱体开口位置周围设有精煤收集槽b,外层柱体上开口上方设有多个外层顶部喷淋水装置,精煤收集槽b下方位置在内层柱体和外层柱体同一水平上设有泡沫层振动机构,外层柱体内位于内层柱体的L形的粗粒回收通道出口下方设有环状结构的倾斜布流板,倾斜布流板与内层柱体之间留有环形空间,环形空间构成与外界沟通的中煤产品收集槽,外层柱体外侧位于倾斜布流板下方位置设有进水口。Technical scheme: The three-product flotation column of the present invention, which is suitable for the recovery of high-ash and fine-grained slime, includes an inner layer column and an outer layer column. The upper opening of the outer layer column is lower than the inner layer column, and the inner layer column. The cylinder and the outer cylinder are nested inside and outside. The top of the inner cylinder is provided with a clean coal collection groove a and a feeding pipe, and the top of the outer cylinder is provided with a clean coal collection groove b, where the clean coal is collected. The groove b surrounds the inner layer cylinder; the feeding pipe vertically enters the inner layer cylinder from the top of the inner layer cylinder, the bottom end of the feeding pipe is provided with a stepped jet, and the inner layer is directly below the stepped jet There is a baffle plate in the cylinder, and the upper opening of the inner cylinder is provided with a plurality of upper water spraying devices around the feeding pipe. The device is a ring-shaped spray device. There are multiple water pipes vertically spaced below the top spray water device of each inner layer. The water pipes are provided with multiple layers of downwardly inclined inclined plates at equal intervals. There are a plurality of spray water nozzles inside, and the inclined plates of the plurality of water pipes form a multi-layer overlapping funnel structure. The bottom of the funnel is provided with an L-shaped coarse-grain recovery channel that communicates with the inner cylinder, and the vertical part of the L-shaped channel is provided with Elastic device, the bottom of the inner cylinder is a funnel structure and is provided with an underflow pipe to communicate with the outside world; a clean coal collection groove b is arranged around the opening of the outer cylinder, and a plurality of outer top sprays are arranged above the opening of the outer cylinder The water spraying device, the position below the clean coal collection tank b is provided with a foam layer vibration mechanism on the same level as the inner cylinder and the outer cylinder, and the outer cylinder is located below the L-shaped coarse particle recovery channel outlet of the inner cylinder There is an inclined flow distribution plate with annular structure, and an annular space is left between the inclined flow distribution plate and the inner layer cylinder. The annular space constitutes a medium-coal product collection tank communicating with the outside world. There is a water inlet at the bottom.
所述泡沫层振动机构包括设置在内层柱体和外层柱体同一水平上的筛板,筛板连接有电磁激振器;进水口上设有气泡发生器,使通过进水口给入的清水中富含气泡。The foam layer vibration mechanism includes a sieve plate arranged on the same level of the inner layer cylinder and the outer layer cylinder, and the sieve plate is connected with an electromagnetic exciter; Clear water is rich in air bubbles.
所述的弹性装置为波形膨胀节。The elastic device is a wave expansion joint.
所述的倾斜板的倾斜角为30-60°,优选45°;倾斜板的间隔为5-15cm,优选10cm;所述倾斜布流板的倾斜角为10-30°,优选20°。The inclination angle of the inclined plate is 30-60°, preferably 45°; the interval of the inclined plate is 5-15cm, preferably 10cm; the inclination angle of the inclined flow distribution plate is 10-30°, preferably 20°.
所述的内层柱体的入料管顶部逆流碰撞矿化装置,所述的逆流碰撞矿化装置包括外壳,外壳内设有多个喷头相对设置的矿浆喷嘴,每个矿浆喷嘴的顶部均设有空气管路出口,底部设有矿浆出口与内层柱体的入料管连接。The counter-current collision mineralization device at the top of the feeding pipe of the inner layer cylinder, the counter-current collision mineralization device includes a casing, and the casing is provided with a plurality of ore slurry nozzles with opposite nozzles, and the top of each slurry nozzle is provided with There is an air pipeline outlet, and a slurry outlet at the bottom is connected to the feeding pipe of the inner column.
所述逆流碰撞矿化装置的矿浆喷嘴的个数为4-6个,优选5个。The number of slurry nozzles of the countercurrent collision mineralization device is 4-6, preferably 5.
入料管连接的逆流碰撞矿化装置,将吸入的空气分割成微泡溶解在高紊流的矿浆中,并在对逆流碰撞过程中完成高效矿化,矿化后的矿浆在通过入料管尾部二段阶梯型射流器实现二次矿化,进一步提高矿化效率。The counter-current collision mineralization device connected to the feeding pipe divides the inhaled air into microbubbles and dissolves in the high-turbulence slurry, and completes high-efficiency mineralization during the countercurrent collision process. The mineralized pulp passes through the feeding pipe. The second-stage stepped jet at the tail realizes secondary mineralization and further improves the mineralization efficiency.
一种适于高灰细粒级煤泥回收的三产品浮选柱的浮选方法,其步骤如下:A flotation method for a three-product flotation column suitable for high-ash fine-grained slime recovery, the steps of which are as follows:
a关闭底流管和中煤产品收集槽的出口,通过入料管向内柱体中注满浮选矿浆,同时利用进水口向外柱体中注满富含气泡的清水,并在外层柱体中经布流板均匀分散后形成稳定上升的两相流;a Close the outlet of the bottom flow pipe and the medium-coal product collection tank, and fill the inner cylinder with flotation slurry through the feeding pipe. A stable rising two-phase flow is formed after being uniformly dispersed by the flow distribution plate;
b内层柱体内浮选矿浆液面需要随时调整,以控制泡沫层的厚度,保持泡沫层的高度在整个煤泥浮选过程中维持动态平衡;在内层柱体的上方形成泡沫层后,启动逆流碰撞矿化装置通过入料管向底部的阶梯型射流器输入浮选矿浆,同时开启底流管和中煤产品收集槽的出口,浮选矿浆通过阶梯型射流器加速撞上挡流板,撞上挡流板的浮选矿浆反弹并均匀悬浮分布在内层柱体内,部分煤泥进入泡沫层,未进入泡沫层的煤泥,在重力作用下落入内层柱体底部的漏斗结构,最终由底流管排出成为尾煤;进入泡沫层的煤泥向上悬浮,并在泡沫层震动机构、多层环形倾斜板以及内层顶部喷淋水装置喷洒的喷淋水的耦合作用下使泡沫层内细泥和少量粗颗粒的脱附,脱附细泥后形成的精煤泡沫层在溢流作用进入精煤收集槽,最终从精煤收集槽排出精煤产品a;b. The flotation slurry level in the inner cylinder needs to be adjusted at any time to control the thickness of the foam layer and maintain the height of the foam layer to maintain a dynamic balance during the entire slime flotation process; after the foam layer is formed above the inner cylinder, Start the countercurrent collision mineralization device to input the flotation slurry to the stepped jet at the bottom through the feeding pipe, and open the outlet of the bottom flow pipe and the medium-coal product collection tank at the same time, and the flotation slurry accelerates and hits the baffle through the stepped jet. The flotation slurry that hits the baffle bounces and is evenly suspended and distributed in the inner column. The bottom flow pipe is discharged as tailing coal; the coal slime entering the foam layer is suspended upward, and under the coupling action of the foam layer vibration mechanism, the multi-layer annular inclined plate and the spray water sprayed by the spray water device at the top of the inner layer, the inner layer of the foam layer is finely divided. The desorption of mud and a small amount of coarse particles, and the clean coal foam layer formed after desorption of fine mud enters the clean coal collection tank through overflow, and finally the clean coal product a is discharged from the clean coal collection tank;
c掉落在倾斜板上的细泥和部分粗颗粒在喷淋水喷头的喷淋水冲刷作用下沿倾斜板快速滑入粗粒回收通道从而减轻细泥动态循环,净化内层柱体的浮选环境;c The fine mud and some coarse particles falling on the inclined plate quickly slide into the coarse particle recovery channel along the inclined plate under the action of the spray water of the spray water nozzle, thereby reducing the dynamic circulation of the fine mud and purifying the floating of the inner column. choose the environment;
d从粗粒回收通道排出的细泥和粗颗粒进入外层柱体中,在上升的两相流作用下的部分细泥和粗煤粒上升进入泡沫层,在上升两相流流和外层顶部喷淋水装置的喷淋水的双重作用下实现细泥和携带粗煤粒泡沫的有效分离,其中携带粗煤粒泡沫通过精煤收集槽b排出获得精煤产品b,细泥在重力作用下落在倾斜布流板上,滑落进入中煤产品收集槽排出成为中煤产品。d The fine mud and coarse particles discharged from the coarse particle recovery channel enter the outer column, and part of the fine mud and coarse coal particles under the action of the rising two-phase flow rise into the foam layer, and the rising two-phase flow and the outer layer Under the dual action of the spray water of the top spray water device, the fine mud and the foam carrying the coarse coal particles are effectively separated, and the foam carrying the coarse coal particles is discharged through the clean coal collection tank b to obtain the clean coal product b, and the fine mud is under the action of gravity. It falls on the inclined flow distribution plate and slides down into the medium coal product collection tank to be discharged as medium coal product.
所述粗粒回收通道通过中部设置的波形膨胀节提高粗粒回收通道自身的弹性限度,减小泡沫层震动机构产生的振动对粗粒回收通道的损害。The coarse particle recovery channel increases the elastic limit of the coarse particle recovery channel itself through the wave expansion joint arranged in the middle, and reduces the damage to the coarse particle recovery channel caused by the vibration generated by the vibration mechanism of the foam layer.
浮选矿浆中的煤粒为高灰细颗粒,对-0.074mm范围的煤粒浮选效果明显优于常规浮选设备。The coal particles in the flotation slurry are high ash fine particles, and the flotation effect of coal particles in the range of -0.074mm is obviously better than that of conventional flotation equipment.
有益效果:Beneficial effects:
本申请设有内外嵌套的内外双层柱体,实现煤泥的分步浮选。内层柱体内进行低密度精煤产品和高密度脉石矿物预先分离,提高精煤质量。分离出的细泥和部分粗颗粒通过L形通道进入外层柱体单独回收粗颗粒,既避免了中煤在尾矿中的损失,又避免了细泥对精煤的污染,实现了资源效益最大化;通过逆流碰撞矿化装置完成气泡高效矿化,矿化的矿浆通过梯型射流器实现二次矿化,利用挡流板,一方面可以提供上升翻流,保证颗粒均匀悬浮在内层柱体,从而提供良好的浮选环境;另一方面可避免矿浆未经浮选直接从尾矿口排除,即防止矿浆“短路”,减少浪费;通过内层柱体内设置倾斜板配合内柱体顶部的喷淋水管,实现对精煤产品的二次富集,提高了精煤产品质量;利用振动机构减少煤粒表面罩盖的细泥同时强化气泡表面细泥的脱附。通过L形粗粒回收通道将脱附的细泥和部分粗颗粒送入外层柱体,在外层柱体中回收损失的粗颗粒。并利用波形膨胀节提高粗粒回收通道自身的弹性限度,减小泡沫层震动机构产生的振动对粗粒回收通道的损害,延长使用寿命,保证设备的性能稳定;利用布流板缓冲,同时避免矿浆中的粗颗粒煤泥因惯性作用未经分选直接进入中煤收集槽;布流板将外层气泡发生器形成的气液两相流均匀分散后形成稳定上升的两相流,提供稳定的浮选流体选环境。The application is provided with inner and outer double-layer cylinders nested inside and outside, so as to realize the step-by-step flotation of coal slime. The low-density clean coal products and high-density gangue minerals are pre-separated in the inner column to improve the clean coal quality. The separated fine mud and part of the coarse particles enter the outer column through the L-shaped channel to recover the coarse particles separately, which not only avoids the loss of medium coal in the tailings, but also avoids the pollution of the fine coal to the clean coal, and realizes resource benefits. Maximized; high-efficiency mineralization of bubbles is achieved through the countercurrent collision mineralization device, and the mineralized ore pulp realizes secondary mineralization through the ladder jet, and the use of baffles can provide upward flow on the one hand to ensure that the particles are evenly suspended in the inner layer Cylinder, thus providing a good flotation environment; on the other hand, it can prevent the slurry from being directly discharged from the tailings mouth without flotation, that is, prevent the "short circuit" of the slurry and reduce waste; the inclined plate is arranged in the inner column to cooperate with the inner column The spray water pipe at the top realizes the secondary enrichment of clean coal products and improves the quality of clean coal products; the vibration mechanism is used to reduce the fine mud on the surface of the coal particles and strengthen the desorption of the fine mud on the surface of the bubbles. The desorbed fine mud and part of the coarse particles are sent to the outer column through the L-shaped coarse particle recovery channel, and the lost coarse particles are recovered in the outer column. And use the wave expansion joint to increase the elastic limit of the coarse grain recovery channel itself, reduce the damage to the coarse grain recovery channel caused by the vibration generated by the vibration mechanism of the foam layer, prolong the service life, and ensure the stable performance of the equipment; use the flow plate to buffer, while avoiding Coarse-grained slime in the slurry directly enters the medium coal collection tank without sorting due to inertial action; the gas-liquid two-phase flow formed by the outer bubble generator is uniformly dispersed by the flow distribution plate to form a stable rising two-phase flow, providing stable The flotation fluid selection environment.
附图说明:Description of drawings:
图1为本发明适于高灰细粒级煤泥回收的三产品浮选柱的结构示意图。FIG. 1 is a schematic structural diagram of a three-product flotation column suitable for the recovery of high-ash and fine-grained slime according to the present invention.
图2为本发明适于高灰细粒级煤泥回收的三产品浮选柱的A-A视图。Figure 2 is an A-A view of a three-product flotation column suitable for high-ash fine-grained slime recovery according to the present invention.
图3为本发明的倾斜板和喷淋水喷头的局部放大图。Fig. 3 is a partial enlarged view of the inclined plate and the water spray nozzle of the present invention.
图4为为本发明的逆流碰撞矿化装置俯视图。FIG. 4 is a top view of the countercurrent collision mineralization device of the present invention.
图中:1-逆流碰撞矿化装置,2-内层顶部喷淋水装置,3-倾斜板,4-精煤收集槽a,5-粗粒回收通道,6-电磁激振器,7-外层顶部喷淋水装置,8-精煤收集槽b,9-阶梯型射流器,10-挡流板,11-倾斜布流板,12-中煤产品收集槽,13-进水口,14-底流管,15-弹性装置,16-筛板,17-喷淋水喷头。In the picture: 1- Countercurrent collision mineralization device, 2- Inner top spray water device, 3- Inclined plate, 4- Clean coal collection tank a, 5- Coarse particle recovery channel, 6- Electromagnetic vibration exciter, 7- Outer layer top spray water device, 8-clean coal collection tank b, 9-step jet, 10-baffle plate, 11-inclined flow distribution plate, 12-medium coal product collection tank, 13-water inlet, 14 - Underflow pipe, 15- elastic device, 16- sieve plate, 17- spray water nozzle.
具体实施方式detailed description
下面结合附图对本发明的实施例做进一步说明:Embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1所示,本发明适于高灰细粒级煤泥回收的三产品浮选柱,包括内层柱体和外层柱体,外层柱体的上开口低于内层柱体,内层柱体和外层柱体两者内外嵌套设置,所述内层柱体顶部设有精煤收集槽a4和入料管,如图4所示,所述的内层柱体的入料管顶部逆流碰撞矿化装置1,所述的逆流碰撞矿化装置1包括外壳,外壳内设有多个喷头相对设置的矿浆喷嘴,每个矿浆喷嘴的顶部均设有空气管路出口,底部设有矿浆出口与内层柱体的入料管连接;逆流碰撞矿化装置1的矿浆喷嘴的个数为4-6个,优选5个;入料管连接的逆流碰撞矿化装置1,将吸入的空气分割成微泡溶解在高紊流的矿浆中,并在对逆流碰撞过程中完成高效矿化,矿化后的矿浆在通过入料管尾部二段阶梯型射流器实现二次矿化,进一步提高矿化效率;外层柱体顶部周围设有精煤收集槽b8,精煤收集槽b8围绕在内层柱体周围;入料管自内层柱体顶部垂直进入内层柱体内部,入料管的底端设有阶梯型射流器9,阶梯型射流器9的正下方在内层柱体内设有挡流板10,内层柱体上开口围绕入料管设有多个上方喷淋水装置,上方喷淋水装置包括多个内层顶部喷淋水装置2,内层顶部喷淋水装置2为环状喷淋装置,每个内层顶部喷淋水装置2下方垂直间隔设有多根水管,如图2所示,水管上等间距设有多层向下倾斜的倾斜板3,所述的倾斜板3的倾斜角为30-60°,优选45°;倾斜板3的间隔为5-15cm,优选10cm;如图3所示,倾斜板3的间隙中在水管上向内设有多个喷淋水喷头17,多个水管的倾斜板3构成多层重叠漏斗结构,漏斗底部设有L形的粗粒回收通道5与内层柱体外连通,L形通道的垂直部分上设有弹性装置15,内层柱体底部为漏斗结构并设有底流管14与外界沟通;外层柱体开口位置周围设有精煤收集槽b8,外层柱体上开口上方设有多个外层顶部喷淋水装置7,精煤收集槽b8下方位置在内层柱体和外层柱体同一水平上设有泡沫层振动机构,外层柱体内位于内层柱体的L形的粗粒回收通道5出口下方设有环状结构的倾斜布流板11,所述倾斜布流板11的倾斜角为10-30°,优选20°;倾斜布流板11与内层柱体之间留有环形空间,环形空间构成与外界沟通的中煤产品收集槽12,外层柱体外侧位于倾斜布流板11下方位置设有进水口13。所述泡沫层振动机构包括设置在内层柱体和外层柱体同一水平上的筛板16,筛板16连接有电磁激振器6;进水口13上设有气泡发生器,使通过进水口13给入的清水中富含气泡。As shown in FIG. 1 , the three-product flotation column suitable for high-ash and fine-grained slime recovery according to the present invention includes an inner layer column and an outer layer column, and the upper opening of the outer layer column is lower than the inner layer column, Both the inner layer cylinder and the outer layer cylinder are nested inside and outside, and the top of the inner layer cylinder is provided with a clean coal collection tank a4 and a feeding pipe, as shown in Figure 4, the inlet of the inner layer cylinder. The counter-current collision mineralization device 1 at the top of the material pipe includes a casing, and a plurality of nozzles for ore slurry nozzles arranged opposite to each other are arranged in the casing. The top of each slurry nozzle is provided with an air pipeline outlet, and the bottom A slurry outlet is provided to connect with the feeding pipe of the inner column; the number of slurry nozzles of the countercurrent collision mineralization device 1 is 4-6, preferably 5; the countercurrent collision mineralization device 1 connected to the feeding pipe, the The inhaled air is divided into microbubbles and dissolved in the highly turbulent slurry, and high-efficiency mineralization is completed in the process of countercurrent collision. , to further improve the mineralization efficiency; around the top of the outer cylinder is provided with a clean coal collection groove b8, and the clean coal collection groove b8 surrounds the inner cylinder; the feeding pipe enters the inner cylinder vertically from the top of the inner cylinder , the bottom end of the feeding pipe is provided with a stepped jet 9, a baffle 10 is provided in the inner cylinder directly below the stepped jet 9, and the opening on the inner cylinder surrounds the feeding pipe with a plurality of upper The spray water device, the upper spray water device includes a plurality of inner layer top spray water devices 2, the inner layer top spray water device 2 is a ring-shaped spray device, and the bottom of each inner layer top spray water device 2 is vertically spaced There are a plurality of water pipes, as shown in Figure 2, the water pipes are provided with multiple layers of downwardly inclined inclined plates 3 at equal intervals, and the inclination angle of the inclined plates 3 is 30-60°, preferably 45°; the inclined plates 3 The interval is 5-15cm, preferably 10cm; as shown in Figure 3, a plurality of spray water nozzles 17 are provided inwardly on the water pipe in the gap of the inclined plate 3, and the inclined plate 3 of the plurality of water pipes constitutes a multi-layer overlapping funnel structure , the bottom of the funnel is provided with an L-shaped coarse-grain recovery channel 5 that communicates with the outside of the inner layer cylinder, the vertical part of the L-shaped channel is provided with an elastic device 15, the bottom of the inner layer column is a funnel structure and is provided with an underflow pipe 14 to communicate with the outside world There is a clean coal collection tank b8 around the opening of the outer layer cylinder, a plurality of outer top spray water devices 7 are arranged above the opening of the outer layer cylinder, and the position below the clean coal collection tank b8 is the inner layer cylinder and the outer layer. There is a foam layer vibration mechanism on the same level of the layer column, and the inclined flow distribution plate 11 of the annular structure is arranged below the outlet of the L-shaped coarse particle recovery channel 5 of the inner layer column in the outer layer column. The inclination angle of the plate 11 is 10-30°, preferably 20°; an annular space is left between the inclined flow distribution plate 11 and the inner layer cylinder, and the annular space constitutes a medium-coal product collection tank 12 that communicates with the outside world, and the outer layer cylinder A water inlet 13 is provided on the outer side below the inclined flow distribution plate 11 . The foam layer vibration mechanism includes a sieve plate 16 arranged on the same level of the inner layer cylinder and the outer layer cylinder, and the sieve plate 16 is connected with an electromagnetic exciter 6; The clean water fed by the nozzle 13 is rich in air bubbles.
一种适于高灰细粒级煤泥回收的三产品浮选柱的浮选方法,其步骤如下:A flotation method for a three-product flotation column suitable for high-ash fine-grained slime recovery, the steps of which are as follows:
a关闭底流管14和中煤产品收集槽12的出口,通过入料管向内柱体中注满浮选矿浆,同时利用进水口13向外柱体中注满富含气泡的清水,并在外层柱体中经布流板11均匀分散后形成稳定上升的两相流;a Close the outlet of the bottom flow pipe 14 and the medium coal product collection tank 12, fill the inner cylinder with flotation slurry through the feeding pipe, and at the same time use the water inlet 13 to fill the outer cylinder with clean water rich in bubbles, In the layer column, a stable rising two-phase flow is formed after uniform dispersion by the flow distribution plate 11;
b内层柱体内浮选矿浆液面需要随时调整,以控制泡沫层的厚度,保持泡沫层的高度在整个煤泥浮选过程中维持动态平衡;在内层柱体的上方形成泡沫层后,启动逆流碰撞矿化装置1通过入料管向底部的阶梯型射流器9输入浮选矿浆,同时开启底流管14和中煤产品收集槽12的出口,浮选矿浆通过阶梯型射流器9加速撞上挡流板10,撞上挡流板10的浮选矿浆反弹并均匀悬浮分布在内层柱体内, 部分煤泥进入泡沫层,未进入泡沫层的煤泥,在重力作用下落入内层柱体底部的漏斗结构,最终由底流管14排出成为尾煤;进入泡沫层的煤泥向上悬浮,并在泡沫层震动机构、多层环形倾斜板3以及内层顶部喷淋水装置2喷洒的喷淋水的耦合作用下使泡沫层内细泥和少量粗颗粒的脱附,脱附细泥后形成的精煤泡沫层在溢流作用进入精煤收集槽4,最终从精煤收集槽4排出精煤产品a;b. The flotation slurry level in the inner cylinder needs to be adjusted at any time to control the thickness of the foam layer and maintain the height of the foam layer to maintain a dynamic balance during the entire slime flotation process; after the foam layer is formed above the inner cylinder, Start the countercurrent collision mineralization device 1 to input the flotation slurry to the stepped jet 9 at the bottom through the feeding pipe, and open the outlet of the bottom flow pipe 14 and the medium coal product collection tank 12 at the same time, and the flotation slurry passes through the stepped jet 9 to accelerate the collision. On the baffle 10, the flotation slurry that hits the baffle 10 bounces and is evenly suspended and distributed in the inner column. The funnel structure at the bottom is finally discharged into tail coal by the bottom flow pipe 14; the coal slime entering the foam layer is suspended upward, and is sprayed by the foam layer vibration mechanism, the multi-layer annular inclined plate 3 and the spray water device 2 at the top of the inner layer. Under the coupling action of water, the fine mud and a small amount of coarse particles in the foam layer are desorbed, and the clean coal foam layer formed after the desorption of fine mud enters the clean coal collection tank 4 through overflow, and finally discharges the refined coal from the clean coal collection tank 4. coal product a;
c掉落在倾斜板3上的细泥和部分粗颗粒在喷淋水喷头17的喷淋水冲刷作用下沿倾斜板3快速滑入粗粒回收通道5从而减轻细泥动态循环,净化内层柱体的浮选环境;c The fine mud and some coarse particles falling on the inclined plate 3 quickly slide into the coarse particle recovery channel 5 along the inclined plate 3 under the action of the spray water of the spray water nozzle 17, thereby reducing the dynamic circulation of fine mud and purifying the inner layer The flotation environment of the column;
d从粗粒回收通道5排出的细泥和粗颗粒进入外层柱体中,在上升的两相流作用下的部分细泥和粗煤粒上升进入泡沫层,在上升两相流流和外层顶部喷淋水装置7的喷淋水的双重作用下实现细泥和携带粗煤粒泡沫的有效分离,其中携带粗煤粒泡沫通过精煤收集槽b8排出获得精煤产品b,细泥在重力作用下落在倾斜布流板11上,滑落进入中煤产品收集槽12排出成为中煤产品。d The fine mud and coarse particles discharged from the coarse particle recovery channel 5 enter the outer column, and part of the fine mud and coarse coal particles under the action of the rising two-phase flow rise into the foam layer. Under the dual action of the spray water of the spray water device 7 at the top of the layer, the effective separation of the fine mud and the foam carrying the coarse coal particles is realized, wherein the foam carrying the coarse coal particles is discharged through the clean coal collection tank b8 to obtain the clean coal product b, and the fine mud is The action of gravity falls on the inclined flow distribution plate 11 and slides down into the medium coal product collection tank 12 to be discharged as medium coal product.
所述粗粒回收通道5通过中部设置的波形膨胀节提高粗粒回收通道5自身的弹性限度,减小泡沫层震动机构产生的振动对粗粒回收通道5的损害。The coarse particle recovery channel 5 increases the elastic limit of the coarse particle recovery channel 5 itself through the wave-shaped expansion joint arranged in the middle, and reduces the damage to the coarse particle recovery channel 5 caused by the vibration generated by the vibration mechanism of the foam layer.
浮选矿浆中的煤粒为高灰细颗粒,对-0.074mm范围的煤粒浮选效果明显优于常规浮选设备。The coal particles in the flotation slurry are high ash fine particles, and the flotation effect of coal particles in the range of -0.074mm is obviously better than that of conventional flotation equipment.
实施例:Example:
一种适于高灰细粒级煤泥回收的三产品浮选柱煤泥浮选步骤如下:A three-product flotation column slime flotation steps suitable for high-ash fine-grained slime recovery are as follows:
在通入矿浆开始煤泥浮选之前,关闭底流管14,向内柱体中注满矿浆,外柱体中注满清水,使得浮选柱内的矿浆按照图中箭头所示流动。Before entering the slurry to start slime flotation, close the bottom flow pipe 14, fill the inner column with slurry, and fill the outer column with clean water, so that the slurry in the flotation column flows as indicated by the arrow in the figure.
1.进入泡沫层的煤泥在喷淋水2冲洗、电磁激振器6带动的筛板16的振动、多层环形倾斜板3的耦合作用下有效强化泡沫层内细泥的脱附。脱附细泥后的精煤泡沫层在溢流作用进入精煤收集槽4,最终成为精煤产品a。1. The coal slime entering the foam layer is washed by the spray water 2, the vibration of the sieve plate 16 driven by the electromagnetic exciter 6, and the coupling of the multi-layer annular inclined plate 3 to effectively strengthen the desorption of fine mud in the foam layer. The clean coal foam layer after desorption of fine mud enters the clean coal collection tank 4 under the action of overflow, and finally becomes clean coal product a.
2.掉落在倾斜板3上的细泥和部分粗颗粒在喷淋水17的带动下沿倾斜板3快速滑入粗粒回收通道5,从而减轻细泥动态循环,净化浮选环境。粗粒回收通道5中部设有弹性装置15,以提高通道的弹性限度,减小振动对通道的损害。2. The fine mud and part of the coarse particles falling on the inclined plate 3 quickly slide into the coarse particle recovery channel 5 along the inclined plate 3 driven by the spray water 17, thereby reducing the dynamic circulation of the fine mud and purifying the flotation environment. An elastic device 15 is provided in the middle of the coarse particle recovery channel 5 to increase the elastic limit of the channel and reduce the damage to the channel caused by vibration.
3.待浮选柱内运行稳定后,将浮选煤泥沿给料管给入对一段逆流碰撞矿化装置1。矿化物料靠自重沿给料管均匀落入二段阶梯型射流器9,并经过挡流板10后均匀悬浮分布在柱体内。3. After the flotation column runs stably, the flotation slime is fed into the countercurrent collision mineralization device 1 along the feeding pipe. The mineralized material falls evenly into the second-stage stepped jet 9 along the feeding pipe by its own weight, and is evenly suspended and distributed in the cylinder after passing through the baffle 10 .
4.调节浮选柱内矿浆液面,在泡沫区形成一定深度的泡沫层,并保持泡沫层的高度在整个煤泥浮选过程中维持动态平衡。未进入泡沫层的煤泥,在重力作用下,落入柱体底部,最终由底流管14排出成为尾煤。4. Adjust the slurry level in the flotation column, form a certain depth of foam layer in the foam area, and maintain the height of the foam layer to maintain dynamic balance during the entire slime flotation process. The slime that does not enter the foam layer falls into the bottom of the column under the action of gravity, and is finally discharged from the underflow pipe 14 as tail coal.
5.进入泡沫层的煤泥在喷淋水2冲洗、电磁激振器6带动的筛板16的振动、多层环形倾斜板3的耦合作用下有效强化泡沫层内细泥的脱附。脱附细泥后的精煤泡沫层在溢流作用进入精煤收集槽4, 最终成为精煤产品a。5. The coal slime entering the foam layer is washed by the spray water 2, the vibration of the sieve plate 16 driven by the electromagnetic exciter 6, and the coupling of the multi-layer annular inclined plate 3 to effectively strengthen the desorption of fine mud in the foam layer. The clean coal foam layer after desorption of fine mud enters the clean coal collection tank 4 under the action of overflow, and finally becomes clean coal product a.
6.掉落在倾斜板3上的细泥和部分粗颗粒在喷淋水17的带动下沿倾斜板3快速送入粗粒回收通道5。粗粒回收通道5中部设有弹性装置15。6. The fine mud and some coarse particles falling on the inclined plate 3 are quickly sent into the coarse particle recovery channel 5 along the inclined plate 3 under the driving of the spray water 17 . An elastic device 15 is provided in the middle of the coarse particle recovery channel 5 .
7.细泥和部分粗颗粒由粗粒回收通道5进入外柱体。通过气泡发生器后富含气泡的气液两相流,以特定流速通过进水口13进入并经布流板11均匀分散后形成稳定上升两相流。上升两相流流和外层顶部喷淋水7的双重作用下实现细泥和粗煤粒有效分离。7. The fine mud and part of the coarse particles enter the outer cylinder through the coarse particle recovery channel 5. After passing through the bubble generator, the gas-liquid two-phase flow rich in bubbles enters through the water inlet 13 at a specific flow rate and is uniformly dispersed by the flow distribution plate 11 to form a stable rising two-phase flow. The effective separation of fine mud and coarse coal particles is achieved under the dual action of the rising two-phase flow and the top spray water 7 of the outer layer.
外柱体分离的粗颗粒在上升流作用下进入精煤收集槽8,成为精煤产品b。细泥在重力作用下落在倾斜布流板11上,滑落进入中煤产品收集槽12,成为中煤产品。The coarse particles separated by the outer cylinder enter into the clean coal collection tank 8 under the action of upward flow, and become clean coal product b. The fine mud falls on the inclined flow distribution plate 11 under the action of gravity, slides down into the medium-coal product collection tank 12, and becomes the medium-coal product.

Claims (10)

  1. 一种适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:它包括内层柱体和外层柱体,外层柱体的上开口低于内层柱体,内层柱体和外层柱体两者内外嵌套设置,所述内层柱体顶部设有精煤收集槽a(4)和入料管,外层柱体顶部周围设有精煤收集槽b(8),精煤收集槽b(8)围绕在内层柱体周围;入料管自内层柱体顶部垂直进入内层柱体内部,入料管的底端设有阶梯型射流器(9),阶梯型射流器(9)的正下方在内层柱体内设有挡流板(10),内层柱体上开口围绕入料管设有多个上方喷淋水装置,上方喷淋水装置包括多个内层顶部喷淋水装置(2),内层顶部喷淋水装置(2)为环状喷淋装置,每个内层顶部喷淋水装置(2)下方垂直间隔设有多根水管,水管上等间距设有多层向下倾斜的倾斜板(3),倾斜板(3)的间隙中在水管上向内设有多个喷淋水喷头(17),多个水管的倾斜板(3)构成多层重叠漏斗结构,漏斗底部设有L形的粗粒回收通道(5)与内层柱体外连通,L形通道的垂直部分上设有弹性装置(15),内层柱体底部为漏斗结构并设有底流管(14)与外界沟通;外层柱体开口位置周围设有精煤收集槽b(8),外层柱体上开口上方设有多个外层顶部喷淋水装置(7),精煤收集槽b(8)下方位置在内层柱体和外层柱体同一水平上设有泡沫层振动机构,外层柱体内位于内层柱体的L形的粗粒回收通道(5)出口下方设有环状结构的倾斜布流板(11),倾斜布流板(11)与内层柱体之间留有环形空间,环形空间构成与外界沟通的中煤产品收集槽(12),外层柱体外侧位于倾斜布流板(11)下方位置设有进水口(13)。A three-product flotation column suitable for high-ash and fine-grained slime recovery is characterized in that: it includes an inner layer column and an outer layer column, the upper opening of the outer layer column is lower than the inner layer column, and the inner layer column is lower than the inner layer column. The layer cylinder and the outer layer cylinder are nested inside and outside. The top of the inner layer cylinder is provided with a clean coal collection groove a (4) and a feeding pipe, and the top of the outer layer cylinder is provided with a clean coal collection groove b. (8), the clean coal collection tank b(8) surrounds the inner cylinder; the feeding pipe vertically enters the inner cylinder from the top of the inner cylinder, and the bottom end of the feeding pipe is provided with a stepped jet ( 9), a baffle plate (10) is arranged in the inner cylinder directly below the stepped jet (9), and a plurality of upper spraying water devices are arranged around the feeding pipe at the opening of the inner cylinder, and the upper spraying The water device includes a plurality of inner-layer top spray water devices (2), the inner-layer top spray water device (2) is an annular spray device, and each inner-layer top spray water device (2) is vertically spaced below the water device. A plurality of water pipes, the water pipes are provided with multiple layers of downwardly inclined inclined plates (3) at equal intervals, and a plurality of water spray nozzles (17) are arranged inwardly on the water pipes in the gaps of the inclined plates (3). The inclined plate (3) constitutes a multi-layer overlapping funnel structure, the bottom of the funnel is provided with an L-shaped coarse-grain recovery channel (5) that communicates with the inner cylinder, and the vertical part of the L-shaped channel is provided with an elastic device (15). The bottom of the layer column has a funnel structure and is provided with an underflow pipe (14) to communicate with the outside world; a clean coal collection groove b (8) is arranged around the opening of the outer layer column, and a plurality of outer layers are arranged above the upper opening of the outer layer column. The top spray water device (7), the position below the clean coal collection tank b (8) is provided with a foam layer vibration mechanism on the same level of the inner layer cylinder and the outer layer cylinder, and the outer layer cylinder is located at the L of the inner layer cylinder. An annular structure of inclined flow distribution plate (11) is arranged below the outlet of the coarse-grained recovery channel (5) in the shape of The medium-coal product collection tank (12) is provided with a water inlet (13) on the outer side of the outer layer cylinder at a position below the inclined flow distribution plate (11).
  2. 根据权利要求1所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:所述泡沫层振动机构包括设置在内层柱体和外层柱体同一水平上的筛板(16),筛板(16)连接有电磁激振器(6);进水口(13)上设有气泡发生器,使通过进水口(13)给入的清水中富含气泡。The three-product flotation column suitable for high-ash and fine-grained slime recovery according to claim 1, characterized in that: the foam layer vibration mechanism comprises: The sieve plate (16) is connected with an electromagnetic exciter (6); the water inlet (13) is provided with a bubble generator, so that the clean water fed through the water inlet (13) is rich in air bubbles.
  3. 根据权利要求1所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:所述的弹性装置(15)为波形膨胀节。The three-product flotation column suitable for high-ash and fine-grained slime recovery according to claim 1, characterized in that: the elastic device (15) is a corrugated expansion joint.
  4. 根据权利要求1所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:所述的倾斜板(3)的倾斜角为30-60°,优选45°;倾斜板(3)的间隔为5-15cm,优选10cm;所述倾斜布流板(11)的倾斜角为10-30°,优选20°。The three-product flotation column suitable for high-ash and fine-grained slime recovery according to claim 1, characterized in that: the inclination angle of the inclined plate (3) is 30-60°, preferably 45°; The interval between the plates (3) is 5-15 cm, preferably 10 cm; the inclination angle of the inclined flow distribution plate (11) is 10-30°, preferably 20°.
  5. 根据权利要求2所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:所述的内层柱体的入料管顶部逆流碰撞矿化装置(1),所述的逆流碰撞矿化装置(1)包括外壳,外壳内设有多个喷头相对设置的矿浆喷嘴,每个矿浆喷嘴的顶部均设有空气管路出口, 底部设有矿浆出口与内层柱体的入料管连接。The three-product flotation column suitable for the recovery of high-ash and fine-grained slime according to claim 2, characterized in that: the top of the feeding pipe of the inner column body countercurrently collides with the mineralization device (1), so The countercurrent collision mineralization device (1) includes a casing, and a plurality of nozzles for ore slurry are arranged in the casing. The top of each slurry nozzle is provided with an air pipeline outlet, and the bottom is provided with a slurry outlet and an inner layer cylinder. feed pipe connection.
  6. 根据权利要求1所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:所述逆流碰撞矿化装置(1)的矿浆喷嘴的个数为4-6个,优选5个。The three-product flotation column suitable for high-ash and fine-grained slime recovery according to claim 1, characterized in that: the number of slurry nozzles of the countercurrent collision mineralization device (1) is 4-6, 5 are preferred.
  7. 根据权利要求5所述的适于高灰细粒级煤泥回收的三产品浮选柱,其特征在于:入料管连接的逆流碰撞矿化装置(1),将吸入的空气分割成微泡溶解在高紊流的矿浆中,并在对逆流碰撞过程中完成高效矿化,矿化后的矿浆在通过入料管尾部二段阶梯型射流器实现二次矿化,进一步提高矿化效率。The three-product flotation column suitable for the recovery of high-ash and fine-grained slime according to claim 5 is characterized in that: the countercurrent collision mineralization device (1) connected with the feeding pipe divides the inhaled air into microbubbles It is dissolved in the highly turbulent ore slurry and completes high-efficiency mineralization in the process of countercurrent collision. The mineralized ore slurry realizes secondary mineralization through the second-stage stepped jet at the tail of the feeding pipe, which further improves the mineralization efficiency.
  8. 一种使用权利要求1所述的适于高灰细粒级煤泥回收的三产品浮选柱的浮选方法,其特征在于步骤如下:A flotation method using a three-product flotation column suitable for high-ash fine-grained slime recovery according to claim 1, characterized in that the steps are as follows:
    a关闭底流管(14)和中煤产品收集槽(12)的出口,通过入料管向内柱体中注满浮选矿浆,同时利用进水口(13)向外柱体中注满富含气泡的清水,并在外层柱体中经布流板(11)均匀分散后形成稳定上升的两相流;a Close the outlet of the bottom flow pipe (14) and the medium coal product collection tank (12), fill the inner cylinder with flotation slurry through the feeding pipe, and at the same time use the water inlet (13) to fill the outer cylinder with rich The clean water with bubbles is uniformly dispersed in the outer cylinder by the flow distribution plate (11) to form a stable rising two-phase flow;
    b内层柱体内浮选矿浆液面需要随时调整,以控制泡沫层的厚度,保持泡沫层的高度在整个煤泥浮选过程中维持动态平衡;在内层柱体的上方形成泡沫层后,启动逆流碰撞矿化装置(1)通过入料管向底部的阶梯型射流器(9)输入浮选矿浆,同时开启底流管(14)和中煤产品收集槽(12)的出口,浮选矿浆通过阶梯型射流器(9)加速撞上挡流板(10),撞上挡流板(10)的浮选矿浆反弹并均匀悬浮分布在内层柱体内,部分煤泥进入泡沫层,未进入泡沫层的煤泥,在重力作用下落入内层柱体底部的漏斗结构,最终由底流管(14)排出成为尾煤;进入泡沫层的煤泥向上悬浮,并在泡沫层震动机构、多层环形倾斜板(3)以及内层顶部喷淋水装置(2)喷洒的喷淋水的耦合作用下使泡沫层内细泥和少量粗颗粒的脱附,脱附细泥后形成的精煤泡沫层在溢流作用进入精煤收集槽(4),最终从精煤收集槽(4)排出精煤产品a;b. The flotation slurry level in the inner cylinder needs to be adjusted at any time to control the thickness of the foam layer and maintain the height of the foam layer to maintain a dynamic balance during the entire slime flotation process; after the foam layer is formed above the inner cylinder, Start the countercurrent collision mineralization device (1) to input the flotation slurry to the bottom stepped jet (9) through the feeding pipe, and open the outlet of the bottom flow pipe (14) and the medium coal product collection tank (12) at the same time, and the flotation slurry The stepped jet (9) accelerates and hits the baffle (10), and the flotation slurry that hits the baffle (10) bounces and is evenly suspended and distributed in the inner cylinder. The slime in the foam layer falls into the funnel structure at the bottom of the inner column under the action of gravity, and is finally discharged from the underflow pipe (14) as tail coal; Under the coupling action of the inclined plate (3) and the spray water sprayed by the spray water device (2) at the top of the inner layer, the fine mud and a small amount of coarse particles in the foam layer are desorbed, and the clean coal foam layer is formed after the desorption of the fine mud. Entering the clean coal collection tank (4) under the overflow action, and finally discharge the clean coal product a from the clean coal collection tank (4);
    c掉落在倾斜板(3)上的细泥和部分粗颗粒在喷淋水喷头(17)的喷淋水冲刷作用下沿倾斜板(3)快速滑入粗粒回收通道(5)从而减轻细泥动态循环,净化内层柱体的浮选环境;c The fine mud and some coarse particles falling on the inclined plate (3) quickly slide into the coarse particle recovery channel (5) along the inclined plate (3) under the action of the spray water of the spray water nozzle (17), thereby reducing the Dynamic circulation of fine mud to purify the flotation environment of the inner column;
    d从粗粒回收通道(5)排出的细泥和粗颗粒进入外层柱体中,在上升的两相流作用下的部分细泥和粗煤粒上升进入泡沫层,在上升两相流流和外层顶部喷淋水装置(7)的喷淋水的双重作用下实现细泥和携带粗煤粒泡沫的有效分离,其中携带粗煤粒泡沫通过精煤收集槽b(8)排出获得精煤产品b,细泥在重力作用下落在倾斜布流板(11)上,滑落进入中煤产品收集槽(12)排出成为中煤产品。d The fine mud and coarse particles discharged from the coarse particle recovery channel (5) enter the outer cylinder, and part of the fine mud and coarse coal particles under the action of the rising two-phase flow rise into the foam layer, and the rising two-phase flow flows into the foam layer. The effective separation of fine mud and foam carrying coarse coal particles is achieved under the dual action of the spray water of the outer layer top spray water device (7), wherein the foam carrying the coarse coal particles is discharged through the clean coal collection tank b (8) to obtain refined coal. For the coal product b, the fine mud falls on the inclined flow distribution plate (11) under the action of gravity, and slides down into the medium coal product collection tank (12) to be discharged into the medium coal product.
  9. 根据权利要求8所述的浮选方法,其特征在于:所述粗粒回收通道(5)通过中部设 置的波形膨胀节提高粗粒回收通道(5)自身的弹性限度,减小泡沫层震动机构产生的振动对粗粒回收通道(5)的损害。The flotation method according to claim 8, characterized in that: the coarse particle recovery channel (5) increases the elastic limit of the coarse particle recovery channel (5) itself through the wave expansion joint arranged in the middle, and reduces the vibration mechanism of the foam layer The resulting vibration damages the coarse recovery channel (5).
  10. 根据权利要求8所述的浮选方法,其特征在于:浮选矿浆中的煤粒为高灰细颗粒,对-0.074mm范围的煤粒浮选效果明显优于常规浮选设备。The flotation method according to claim 8, wherein the coal particles in the flotation slurry are high ash fine particles, and the flotation effect of coal particles in the range of -0.074mm is obviously better than that of conventional flotation equipment.
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