CN110201790B - A sorting and recycling system and sorting and recycling process for wide-grained coal slime - Google Patents
A sorting and recycling system and sorting and recycling process for wide-grained coal slime Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及煤炭分选加工技术领域,尤其涉及一种宽粒级煤泥的分选回收系统及分选回收工艺。The invention relates to the technical field of coal sorting and processing, in particular to a sorting and recycling system and a sorting and recycling process for wide-grained coal slime.
背景技术Background technique
煤炭作为我国的主要能源,为国民经济和社会发展做出了巨大贡献。由于煤炭利用方式粗放、能效低、污染重、二次资源综合利用率低等问题依然没有得到解决,未来我国煤炭工业发展将进一步受到资源和环境的严重制约。因此,通过提升煤炭分选水平,实现煤炭清洁高效利用与节能减排,保证我国经济发展新常态下煤炭工业的可持续发展。煤炭分选加工是洁净煤技术的源头和基础,是利用机械加工或物理化学方法去除煤中有害杂质,改善煤的质量,为不同用户提供质量合格的产品,从而实现煤炭清洁高效利用。As the main energy source in my country, coal has made great contributions to the national economy and social development. Due to the extensive utilization of coal, low energy efficiency, heavy pollution, and low comprehensive utilization of secondary resources and other problems still unresolved, the future development of my country's coal industry will be further constrained by resources and the environment. Therefore, by improving the level of coal sorting, realizing the clean and efficient utilization of coal, energy saving and emission reduction, and ensuring the sustainable development of the coal industry under the new normal of my country's economic development. Coal sorting and processing is the source and foundation of clean coal technology. It uses mechanical processing or physical and chemical methods to remove harmful impurities in coal, improve the quality of coal, and provide quality products for different users, so as to achieve clean and efficient use of coal.
随着机械化采煤的快速发展与重介质选煤技术的应用推广,煤泥含量显著增多,且煤泥呈现微细化、高灰分、连生体含量大等特点,对煤泥分选回收提出了更高要求。而传统煤泥处理工艺复杂,煤泥分选回收能力弱,对煤质波动适应性差,常通过牺牲处理量来保证产品质量,造成煤泥资源大量流失。With the rapid development of mechanized coal mining and the application and popularization of heavy medium coal preparation technology, the content of coal slime has increased significantly, and the coal slime has the characteristics of micronization, high ash content, and large content of conjoined organisms. high demands. However, the traditional coal slime treatment process is complicated, the coal slime separation and recovery ability is weak, and the adaptability to the fluctuation of coal quality is poor.
现有煤泥分选工艺为:0-2mm入浮煤泥通过水力旋流器进行0.25mm预先分级,0.25-2mm粗颗粒煤泥常通过TBS干扰床分选,0-0.25mm细颗粒煤泥通过浮选机\浮选柱回收。受水力旋流器分级效率制约与煤泥分选工艺低水平限制,粗颗粒煤泥分选中常伴随细泥夹带,导致精矿产品受污染,灰分不达标;细颗粒煤泥浮选中粗粒精矿易与气泡发生脱附,“跑粗”现象严重,精煤损失在尾矿中,尾煤灰分低、发热量高、煤质资源浪费。The existing slime separation process is as follows: 0-2mm floating slime is pre-classified with 0.25mm by a hydrocyclone, 0.25-2mm coarse-grained slime is often separated by TBS interference bed, 0-0.25mm fine-grained slime Recovered by flotation machine\flotation column. Restricted by the classification efficiency of the hydrocyclone and the low level of the coal slime separation process, the separation of coarse-grained slime is often accompanied by the entrainment of fine mud, resulting in contamination of concentrate products and substandard ash content; The concentrate is easily desorbed from the bubbles, and the phenomenon of "running coarse" is serious. The clean coal is lost in the tailings, and the tailings have low ash content, high calorific value, and waste of coal resources.
面对煤质质量逐渐恶化、煤泥产量日渐增多的资源现状与处理能力有限煤泥分选工艺复杂之间的矛盾,亟需开发一种工艺简单、适应性广、处理能力强的煤泥分选工艺。该工艺通过借助水力浮选机的预先抛尾,三产品旋流筛的细粒级分级与浮选柱对细颗粒的精确分选等技术优势,简化煤泥分选工艺,实现煤泥宽粒级短流程连续梯度分选,避免了粗煤泥分选过程中的细泥污染与细煤泥分选过程中的粗颗粒脱附“跑粗”等问题。In the face of the contradiction between the current situation of resources, such as the gradual deterioration of coal quality and the increasing production of coal slime, and the complexity of the coal slime separation process with limited processing capacity, it is urgent to develop a coal slime separation technology with simple process, wide adaptability and strong processing capacity. Select process. This process simplifies the coal slime separation process and realizes wide coal slime by taking advantage of technical advantages such as the pre-throwing of the hydraulic flotation machine, the fine-grain classification of the three-product cyclone screen and the precise separation of fine particles by the flotation column. The continuous gradient separation of the short process and the short process avoids the pollution of fine mud in the separation process of coarse slime and the desorption of coarse particles during the separation of fine coal slime.
发明内容SUMMARY OF THE INVENTION
鉴于上述的分析,本发明旨在提供一种宽粒级煤泥的分选回收系统及分选回收工艺,用以解决现有宽粒级煤泥分选工艺流程复杂、高成本、高能耗、对环境造成危害的问题。In view of the above analysis, the present invention aims to provide a sorting and recycling system and a sorting and recycling process for wide-grained slime, so as to solve the complex, high cost, high energy consumption, The problem of harm to the environment.
本发明的目的主要是通过以下技术方案实现的:The object of the present invention is mainly achieved through the following technical solutions:
一方面,本发明提供了一种宽粒级煤泥的分选回收系统,所述分选回收系统沿分选管路上设有搅拌桶、水力浮选机、三产品旋流分级筛、矿浆预处理器和浮选柱;搅拌桶与水力浮选机之间设有第一给料泵;水力浮选机的下部为锥形结构,锥形结构的上部侧边设有流化水口,水力浮选机的底部设有底流口;水力浮选机与三产品旋流分级筛之间设有第一缓冲桶,第一缓冲桶通过第二给料泵与三产品旋流分级筛连接,三产品旋流分级筛与矿浆预处理器之间设有第二缓冲桶,第二缓冲桶通过第三给料泵与矿浆预处理器连接,矿浆预处理器与浮选柱连接。On the one hand, the present invention provides a sorting and recycling system for wide-grained coal slime. The sorting and recycling system is provided with a stirring tank, a hydraulic flotation machine, a three-product cyclone classification screen, and a slurry pre-processing system along the sorting pipeline. The processor and the flotation column; the first feeding pump is arranged between the mixing tank and the hydraulic flotation machine; the lower part of the hydraulic flotation machine is a conical structure, and the upper side of the conical structure is provided with a fluidization nozzle, and the hydraulic flotation machine The bottom of the separator is provided with an underflow port; a first buffer bucket is arranged between the hydraulic flotation machine and the three-product cyclone classification screen. The first buffer bucket is connected to the three-product cyclone classification screen through the second feed pump. A second buffer barrel is arranged between the cyclone classification screen and the pulp pre-treatment device, the second buffer barrel is connected to the pulp pre-treatment device through the third feed pump, and the pulp pre-treatment device is connected to the flotation column.
进一步,水力浮选机的顶部设有入料口,入料口与第一给料泵连接,水力浮选机的上部侧边设有溢流口。Further, the top of the hydraulic flotation machine is provided with a feeding port, the feeding port is connected with the first feeding pump, and the upper side of the hydraulic flotation machine is provided with an overflow port.
进一步,还包括循环泵,循环泵通过微泡发生器与水力浮选机底部的流化水口连接。Further, a circulating pump is also included, and the circulating pump is connected to the fluidization water port at the bottom of the hydraulic flotation machine through the microbubble generator.
进一步,三产品旋流分级筛的下部为锥形结构。Further, the lower part of the three-product cyclone classification screen has a conical structure.
进一步,三产品旋流分级筛设有底流口和溢流口。Further, the three-product cyclone classification screen is provided with an underflow port and an overflow port.
进一步,还设有供料装置,所述供料装置为所述搅拌桶供入待浮选煤泥。Further, a feeding device is also provided, and the feeding device feeds the coal slime to be flotated into the mixing tank.
另一方面,本发明还提供了一种宽粒级煤泥的分选回收工艺,所述分选回收工艺包括如下步骤:On the other hand, the present invention also provides a sorting and recycling process for wide-grained slime, the sorting and recycling process comprising the following steps:
步骤一:将入浮煤泥供入搅拌桶内,入浮煤泥在搅拌桶内加水和捕收剂搅拌调成矿浆,混合均匀后,供入水力浮选机;Step 1: Feed the floating coal slime into the mixing barrel, add water and the collector in the mixing barrel, and mix it into a slurry. After mixing evenly, it is fed into the hydraulic flotation machine;
步骤二:将清水通过微泡发生器供入水力浮选机底部的流化水口,进行初次分级,矿浆中的粗粒精矿与细颗粒煤泥由水力浮选机的溢流口排出,进入第一缓冲桶;粗颗粒煤泥中的矸石粗粒经水力浮选机底流口排出;Step 2: Supply clean water into the fluidization nozzle at the bottom of the hydraulic flotation machine through the microbubble generator for primary classification. The first buffer bucket; the coarse gangue particles in the coarse coal slime are discharged through the bottom flow port of the hydraulic flotation machine;
步骤三:第一缓冲桶内加水,搅拌均匀后,供入三产品旋流分级筛进行分级,微细粒煤泥和细颗粒煤泥进入第二缓冲桶,粗粒精矿产品由三产品旋流分级筛的底流口排出;Step 3: Add water to the first buffer bucket, and after stirring evenly, feed it into the three-product cyclone classification screen for classification, the fine-grained slime and fine-grained slime enter the second buffer bucket, and the coarse-grained concentrate products are swirled by the three products. The bottom flow port of the grading screen is discharged;
步骤四:第二缓冲桶内的矿浆完成预先矿化,然后供入浮选柱进行细颗粒煤泥的精确分选。Step 4: The slurry in the second buffer barrel is pre-mineralized, and then fed into the flotation column for precise separation of fine-grained slime.
进一步,所述步骤二中,清水通过微泡发生器时,吸入空气和起泡剂。Further, in the second step, when clear water passes through the microbubble generator, air and foaming agent are inhaled.
进一步,所述步骤四中细颗粒煤泥的精确分选具体步骤为:细颗粒煤泥与浮选柱内上升的气泡形成逆流,表面疏水性好的细颗粒精煤与气泡发生碰撞黏附而上浮,从浮选柱上端溢流槽收集排出;表面疏水性差的细颗粒矸石由浮选柱底部底流口排出。Further, the specific steps of the precise sorting of the fine-grained slime in the step 4 are as follows: the fine-grained slime and the bubbles rising in the flotation column form a countercurrent, and the fine-grained clean coal with good surface hydrophobicity and the bubbles collide and adhere to the bubbles and float up. , collected and discharged from the overflow tank at the upper end of the flotation column; fine-grained gangue with poor surface hydrophobicity is discharged from the bottom flow outlet at the bottom of the flotation column.
进一步,所述步骤一中,所述捕收剂为煤油、柴油中的一种或两种组合。Further, in the first step, the collector is one or a combination of kerosene and diesel.
与现有技术相比,本发明至少具有如下有益效果之一:Compared with the prior art, the present invention has at least one of the following beneficial effects:
a)本发明提供的宽粒级煤泥的分选回收系统,通过预先设置水力浮选机,将重选和浮选技术相结合,实现对粗颗粒煤泥的连续准确分选,粗颗粒矸石被预先排出缩短作业流程,提高了系统处理能力;其次借助三产品旋流分级筛的脱泥分级,实现粗粒精矿与细颗粒煤泥的分开,为浮选作业进行原料准备,保证了煤泥分选过程的连续性,也减少了细泥对煤泥分选过程的污染;利用本发明的分选回收系统,在水力浮选机的底部的流化水口提供流化水,为粗颗粒浮选提供条件,提高浮选效果;本发明的分选回收系统结构简单,能耗低、绿色环保,具有广泛的应用前景。a) The wide-grain coal slime sorting and recovery system provided by the present invention, by pre-setting a hydraulic flotation machine, combines gravity separation and flotation technology to achieve continuous and accurate sorting of coarse-grained slime, and coarse-grained gangue. It is discharged in advance to shorten the operation process and improve the processing capacity of the system; secondly, with the help of the desliming classification of the three-product cyclone classification screen, the separation of the coarse-grained concentrate and the fine-grained slime is realized, and the raw materials are prepared for the flotation operation. The continuity of the mud separation process also reduces the pollution of fine mud to the coal mud separation process; using the separation and recovery system of the present invention, fluidization water is provided at the fluidization nozzle at the bottom of the hydraulic flotation machine to provide coarse particles with fluidized water. The flotation provides conditions and improves the flotation effect; the sorting and recovery system of the present invention has the advantages of simple structure, low energy consumption, green environmental protection, and wide application prospects.
b)本发明提供的宽粒级煤泥的分选回收工艺首先采用水力浮选机,将粗颗粒矸石被预先排出,缩短了作业流程,提高了系统处理能力;其次借助三产品旋流分级筛的脱泥分级,实现粗粒精矿与细颗粒煤泥的分开,为浮选作业进行原料准备,保证了煤泥分选过程的连续性,也减少了细泥对煤泥分选过程的污染;结合采用浮选柱对细颗粒煤泥的精确分选回收能力,实现煤泥由粗到细的全粒级分选回收。b) The separation and recovery process of the wide-grained slime provided by the present invention firstly adopts a hydraulic flotation machine to discharge the coarse-grained gangue in advance, which shortens the operation process and improves the processing capacity of the system; The advanced desliming classification realizes the separation of coarse-grained concentrate and fine-grained slime, prepares raw materials for flotation operations, ensures the continuity of the slime separation process, and reduces the pollution of fine slime to the slime separation process. ; Combined with the precise separation and recovery ability of fine-grained slime by using flotation column, it can realize the separation and recovery of the whole-grained slime from coarse to fine.
c)本发明采用宽粒级、短流程的连续性煤泥分选回收工艺,减少煤泥在系统内的运输路径,降低煤泥在运输过程中与管道壁及煤泥自身相互磨损,防止煤泥过磨,同时缩减生产投入成本,实现煤泥高效率分选;煤泥的梯度分选,有效缓解了粗煤泥分选过程中的细泥污染与细煤泥分选过程中的粗颗粒“脱附”、“跑粗”问题;本发明的宽粒级煤泥的分选回收工艺,工艺简单、低成本、低能耗、不对环境造成危害。c) The present invention adopts the continuous coal slime separation and recovery process with wide particle size and short flow, reduces the transportation path of coal slime in the system, reduces the mutual abrasion of coal slime with the pipeline wall and the coal slime itself during transportation, and prevents coal slime from The slime is over-ground, and the production input cost is reduced at the same time, so as to realize the efficient separation of the slime; the gradient separation of the slime can effectively alleviate the fine slime pollution in the coarse slime separation process and the coarse particles in the fine slime separation process. The problems of "desorption" and "coarse running"; the separation and recovery process of the wide-grained coal slime of the present invention has the advantages of simple process, low cost, low energy consumption, and no harm to the environment.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。In the present invention, the above technical solutions can also be combined with each other to achieve more preferred combination solutions. Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by means of particularly pointed out in the description and drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered limiting of the invention, and like reference numerals refer to like parts throughout the drawings.
图1为实施例一中宽粒级煤泥的分选回收系统结构示意图;Fig. 1 is the structure schematic diagram of the sorting and recovery system of the medium and wide-grained slime of embodiment 1;
图2为实施例二中分选回收工艺流程框图。FIG. 2 is a flow chart of the sorting and recycling process in the second embodiment.
附图标记:Reference number:
1-搅拌桶;2-第一给料泵;3-循环泵;4-微泡发生器;5-水力浮选机;6-第一缓冲桶;7-第二给料泵;8-三产品旋流分级筛;9-第二缓冲桶;10-第三给料泵;11-矿浆预处理器;12-浮选柱;a-入浮煤泥;b-清水;c-空气;d-粗粒尾矿;e-粗粒精矿;f-微细粒煤泥;g-细粒尾矿;h-细粒精矿。1-mixing barrel; 2-first feeding pump; 3-circulating pump; 4-microbubble generator; 5-hydraulic flotation machine; 6-first buffer barrel; 7-second feeding pump; 8-three Product cyclone classification screen; 9- the second buffer barrel; 10- the third feed pump; 11- slurry pre-treatment device; 12- flotation column; - Coarse-grained tailings; e-coarse-grained concentrate; f-fine-grained slime; g-fine-grained tailings; h-fine-grained concentrate.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention are specifically described below with reference to the accompanying drawings, wherein the accompanying drawings constitute a part of the present application, and together with the embodiments of the present invention, are used to explain the principles of the present invention, but are not used to limit the scope of the present invention.
实施例一Example 1
本发明的一个具体实施例,如图1所示,公开了一种宽粒级煤泥的分选回收系统,沿分选管路上设有搅拌桶1、水力浮选机5、三产品旋流分级筛8、矿浆预处理器11和浮选柱12;搅拌桶1与水力浮选机5之间设有第一给料泵2;水力浮选机5的顶部设有入料口,入料口与第一给料泵2连接,水力浮选机5的上部侧边设有溢流口,水力浮选机5的下部为锥形结构,锥形结构的上部侧边设有流化水口,水力浮选机5的底部设有底流口;水力浮选机5与三产品旋流分级筛8之间设有第一缓冲桶6,第一缓冲桶6通过第二给料泵7与三产品旋流分级筛8连接,三产品旋流分级筛8与矿浆预处理器11之间设有第二缓冲桶9,第二缓冲桶9通过第三给料泵10与矿浆预处理器11的底部连接,矿浆预处理器11与浮选柱12连接。A specific embodiment of the present invention, as shown in FIG. 1, discloses a wide-grain coal slime sorting and recovery system. Along the sorting pipeline, there are a stirring tank 1, a hydraulic flotation machine 5, and a three-product swirl flow. The
具体的,水力浮选机5的下部为锥形结构,锥形结构的上部侧边设有流化水口,清水b经循环泵3供入水力浮选机5底部的流化水口,循环泵3与水力浮选机5底部的流化水口之间设有微泡发生器4。水力浮选机5下部的锥形结构能够浓缩底流矿浆,起到一定的脱水作用,实施时,矿浆从顶部给入水力浮选机,在夹杂气泡的上升水流中进行分选,矸石颗粒密度大且表面疏水性差不与气泡发生碰撞粘附,进而不能在夹杂气泡的上升水流作用下上浮成为溢流,只能作为底流沉入水力浮选机底部锥形结构,随着矿浆的下落沉积,锥形结构上部的矿浆在重力作用下不断挤压锥底的矿浆;锥形结构的设计,由上向下横截面积的逐渐减小,使得由上向下矿浆受挤压的压强逐渐增大,降低颗粒间隙水分,对底流起到一定浓缩作用。Specifically, the lower part of the hydraulic flotation machine 5 is a conical structure, and the upper side of the conical structure is provided with a fluidization water port, and clean water b is supplied to the fluidization water port at the bottom of the hydraulic flotation machine 5 through the circulating pump 3, and the circulating pump 3 A microbubble generator 4 is arranged between it and the fluidization nozzle at the bottom of the hydraulic flotation machine 5 . The conical structure at the lower part of the hydraulic flotation machine 5 can concentrate the underflow ore pulp and play a certain role in dehydration. During the implementation, the ore pulp is fed into the hydraulic flotation machine from the top, and is sorted in the rising water flow containing air bubbles. The density of the gangue particles is large. And the surface hydrophobicity is poor and does not collide and adhere with the bubbles, so it cannot float up and become an overflow under the action of the rising water flow containing bubbles, and can only sink into the conical structure at the bottom of the hydraulic flotation machine as an underflow. The pulp at the upper part of the shape structure continuously squeezes the pulp at the bottom of the cone under the action of gravity; the design of the cone structure gradually reduces the cross-sectional area from top to bottom, so that the pressure of the pulp squeezed from top to bottom gradually increases, Reduce the moisture in the particle gap, and play a certain role in concentrating the underflow.
具体的,第三给料泵10与矿浆预处理器11的底部连接,矿浆预处理器由底部给料,通过内部的叶轮搅拌,进行气液固三相的充分搅拌接触,完成预先矿化,最后由上部通过管道流入浮选柱12。Specifically, the
具体的,三产品旋流分级筛8的下部为锥形结构,三产品旋流分级筛8设有能够排出高密度的粗粒精矿产品的底流口和能够排出低密度的细颗粒煤泥的溢流口。Specifically, the lower part of the three-product
具体的,宽粒级煤泥的分选回收系统,还设有供料装置,供料装置为搅拌桶1供入入浮煤泥。Specifically, the wide-grain coal slime sorting and recovery system is further provided with a feeding device, and the feeding device feeds the floating coal slime into the mixing drum 1 .
实施时,供料装置将入浮煤泥供入搅拌桶1中,加水进行搅拌调浆,根据煤质特点加入一定量的捕收剂,搅拌均匀后,由第一给料泵2连续均匀稳定的将矿浆输送至水力浮选机5上部入料口;清水b经循环泵3以一定压力通过微泡发生器4供入水力浮选机5底部的流化水口,当清水b通过微泡发生器4时,会形成一定区域的负压区,吸入空气c和一定量的起泡剂;清水b供入水力浮选机5后,空气随着压力的降低而析出,随水流从水力浮选机5底部上升,矿浆中的粗颗粒煤泥在水力浮选机5内上升的流态化水流中完成干扰沉降,而捕收剂的加入提高了粗颗粒煤泥中粗粒精矿表面与矸石间的疏水性差异,疏水性好的粗粒精矿与流化水中夹杂的气泡发生碰撞吸附,亲水性的矸石不与气泡发生吸附;气泡的吸附降低了粗粒精矿的表观密度,扩大了粗粒精矿与矸石间的密度差异,便于粗粒精矿上浮;粗粒精矿与细颗粒煤泥随上升水流由水力浮选机5的溢流口排出,进入第一缓冲桶6;粗颗粒中的矸石作为粗粒尾矿d沉入水力浮选机5底部,经水力浮选机5底流口排出,经管道输送到浓缩机进行后续脱水作业。采用水力浮选机5,通过重选和浮选技术相结合,尾矿产品经水力浮选机5的底流口排出,浮选精矿经水力浮选机5的溢流口收集,从而实现对粗颗粒煤泥的连续准确分选,粗颗粒矸石被预先排出缩短作业流程,提高了系统处理能力。During the implementation, the feeding device will feed the floating coal slime into the mixing tank 1, add water to mix and adjust the slurry, add a certain amount of collector according to the characteristics of the coal, and after stirring evenly, the
第一缓冲桶6内加适量水,搅拌均匀后,经第二给料泵7沿切线方向供入三产品旋流分级筛8,矿浆在三产品旋流分级筛8中形成旋流向下运动。向下运动的矿浆受三产品旋流分级筛8边壁上筛条的切割作用,矿浆中小于筛孔的微细粒煤泥f通过筛孔排出,筛上粗粒精矿随矿浆继续向下运动形成外旋流并作为粗粒精矿e由三产品旋流分级筛8底流口排出;筛上细颗粒煤泥随矿浆运动至圆锥段,随所受阻力的逐渐增大而逐渐脱离外旋流,形成自下至上的内旋流,由三产品旋流分级筛8带有筛网的溢流口排出,与微细粒煤泥f一同进入第二缓冲桶9,考虑到微细粒煤泥灰分比较高,粒度小,选择性差,现场工作负荷量大时,可将微细粒煤泥进行分流调节,提高产品质量;借助三产品旋流筛的脱泥分级,实现粗粒精矿与细颗粒煤泥的分开,为浮选作业进行原料准备,保证了煤泥分选过程的连续性,也减少了细泥对煤泥分选过程的污染。An appropriate amount of water is added into the first buffer bucket 6, and after stirring evenly, the second feed pump 7 is fed into the three-product
第二缓冲桶9内的矿浆加适量水,搅拌均匀后,由第三给料泵10连续均匀稳定的供入矿浆预处理器11,矿浆在矿浆预处理器11内加药搅拌完成预先矿化,然后均匀供入浮选柱12进行细颗粒煤泥的精确分选。Add a proper amount of water to the slurry in the second buffer barrel 9, and after stirring evenly, the
与现有技术相比,本实施例提供的宽粒级煤泥的分选回收系统,通过预先设置水力浮选机,将重选和浮选技术相结合,实现对粗颗粒煤泥的连续准确分选,矸石被预先排出缩短作业流程,提高了系统处理能力;其次借助三产品旋流分级筛的脱泥分级,实现粗粒精矿与细颗粒煤泥的分开,为浮选作业进行原料准备,保证了煤泥分选过程的连续性,也减少了细泥对煤泥分选过程的污染;利用本实施例提供的分选回收系统,在水力浮选机的底部的流化水口提供流化水,为粗颗粒浮选提供条件,提高浮选效果。本发明的分选回收系统结构简单,能耗低、绿色环保,具有广泛的应用前景。Compared with the prior art, the wide-grain coal slime sorting and recovery system provided in this embodiment combines the gravity separation and flotation technologies by pre-setting a hydraulic flotation machine to achieve continuous and accurate coarse-grained coal slime. In sorting, the gangue is discharged in advance to shorten the operation process and improve the processing capacity of the system; secondly, with the help of the desliming classification of the three-product cyclone classification screen, the separation of the coarse-grained concentrate and the fine-grained slime is realized, and the raw materials are prepared for the flotation operation. , to ensure the continuity of the coal slime separation process, and also reduce the pollution of the fine mud to the coal slime separation process; using the separation and recovery system provided in this embodiment, the fluidization nozzle at the bottom of the hydraulic flotation machine provides flow Dissolve water, provide conditions for coarse particle flotation and improve flotation effect. The sorting and recycling system of the invention has the advantages of simple structure, low energy consumption, environmental protection and wide application prospect.
实施例二
本发明的一个具体实施例,如图2所示,公开了一种宽粒级煤泥的分选回收工艺,采用例如实施例1提供的装置,分选回收工艺包括如下步骤:A specific embodiment of the present invention, as shown in FIG. 2 , discloses a sorting and recycling process for wide-grained coal slime. For example, using the device provided in Example 1, the sorting and recycling process includes the following steps:
步骤一:将入浮煤泥a供入搅拌桶内,入浮煤泥在搅拌桶内加水和捕收剂搅拌调成矿浆,混合均匀后,经第一给料泵连续均匀稳定的供入水力浮选机;Step 1: Feed the floating coal slime a into the mixing barrel, add water and the collector in the mixing barrel, and mix it into a slurry. After mixing evenly, the first feeding pump will continuously and stably supply hydraulic power. Flotation machine;
优选地,步骤一中的矿浆浓度为400-600g/L。矿浆浓度太低,处理量太低,药剂消耗量大,生产成本高;矿浆浓度太高,颗粒间的阻力也增加,不利于干扰沉降的进行,高密度矸石颗粒易混入低密度精煤,进而增加精煤灰分,恶化分选效果。因此,矿浆浓度定为400-600g/L,例如500g/L。Preferably, the pulp concentration in step 1 is 400-600 g/L. If the slurry concentration is too low, the processing capacity is too low, the consumption of chemicals is large, and the production cost is high; if the slurry concentration is too high, the resistance between particles also increases, which is not conducive to interfering with the progress of sedimentation. Increase the ash content of clean coal and deteriorate the sorting effect. Therefore, the pulp concentration is set at 400-600g/L, such as 500g/L.
优选地,步骤一中的捕收剂为煤油、柴油或其他选煤用捕收剂中的一种或多种组合,捕收剂能够提高粗颗粒物料中精煤表面与矸石间的疏水性差异,捕收剂吸附在煤表面,提高煤表面疏水性,气泡易于吸附在疏水性好的精煤表面,为粗颗粒分选提供前提。Preferably, the collector in step 1 is one or more combinations of kerosene, diesel or other collectors for coal preparation, and the collector can improve the hydrophobicity difference between the surface of the clean coal and the gangue in the coarse-grained material , the collector is adsorbed on the surface of the coal to improve the hydrophobicity of the coal surface, and the bubbles are easily adsorbed on the surface of the clean coal with good hydrophobicity, which provides a prerequisite for the separation of coarse particles.
步骤二:将清水b经循环泵以一定压力通过微泡发生器供入水力浮选机底部的流化水口,清水b通过微泡发生器时,会形成一定区域的负压区,吸入空气c和一定量的起泡剂;矿浆中的粗颗粒煤泥在水力浮选机内完成干扰沉降,粗粒精矿与细颗粒煤泥由水力浮选机的溢流口排出,进入第一缓冲桶;粗颗粒煤泥中的矸石粗粒作为粗粒尾矿d沉入水力浮选机底部,经水力浮选机底流口排出。Step 2: Supply clean water b to the fluidization nozzle at the bottom of the hydraulic flotation machine through the micro-bubble generator at a certain pressure through the circulating pump. When the clean water b passes through the micro-bubble generator, a negative pressure area in a certain area will be formed, and air c will be sucked in. and a certain amount of foaming agent; the coarse-grained slime in the pulp completes interference settlement in the hydraulic flotation machine, and the coarse-grained concentrate and fine-grained slime are discharged from the overflow port of the hydraulic flotation machine and enter the first buffer bucket ; Coarse gangue particles in the coarse-grained slime sink into the bottom of the hydraulic flotation machine as coarse-grained tailings, and are discharged through the bottom outlet of the hydraulic flotation machine.
具体的,步骤二中的起泡剂为仲辛醇、MIBC或其他类型表面活性剂中的一种或多种组合,起泡剂能够降低气泡界面张力,利于微泡的形成;提高气泡稳定性,减小气泡兼并,利于气泡的分散,增加气含率。微泡与粗粒精矿发生选择性吸附,降低粗粒精矿表观密度,增大与粗矸石颗粒间表观密度差,提高分选效果。Specifically, the foaming agent in
具体的,步骤二中的起泡剂的量为200-550g/t,例如200g/t;起泡剂的量过少时,气泡稳定性差,气含率低,气泡间容易兼并,大气泡不利于携带粗粒精矿上浮,脱附现象严重,分选效率低;起泡剂的量过多时,泡沫量过大,气含率过高,气泡附着选择性差且没有足够的空间让粒子沉降,大量矸石颗粒被泡沫携带进入溢流,增加溢流灰分,且气泡的稳定性过强,消泡过程困难,不利于管道运输及后续脱水作业,且浪费成本,经济性不高。Specifically, the amount of the foaming agent in
具体的,步骤二中的疏水性好的粗粒精矿与流化水中夹杂的气泡发生碰撞吸附,亲水性的粗颗粒矸石不与气泡发生吸附,气泡的吸附降低了粗粒精矿的表观密度,扩大了粗粒精矿与矸石间的密度差异,便于粗粒精矿上浮;粗粒精矿与细颗粒煤泥随上升水流由水力浮选机的溢流口排出,进入第一缓冲桶;粗颗粒中的矸石粗粒作为粗粒尾矿d沉入水力浮选机底部,经水力浮选机底流口排出。Specifically, the coarse-grained concentrate with good hydrophobicity in
具体的,粗粒尾矿d的粒径为0.5-2mm。Specifically, the particle size of the coarse tailings d is 0.5-2 mm.
步骤三:第一缓冲桶内加水,搅拌均匀后,经第二给料泵以一定压力连续均匀稳定的沿切线方向供入三产品旋流分级筛进行分级,矿浆在三产品旋流分级筛中形成旋流向下运动;向下运动的矿浆受三产品旋流分级筛边壁上筛条的切割作用,矿浆中小于筛孔的微细粒煤泥f通过筛孔排出;筛上粗颗粒煤泥随矿浆继续向下运动形成外旋流并作为粗粒精矿e由三产品旋流分级筛的底流口排出;筛上细颗粒煤泥随矿浆运动至三产品旋流分级筛下部的圆锥段,随所受阻力的逐渐增大而逐渐脱离外旋流,形成自下至上的内旋流,由三产品旋流分级筛带有筛网的溢流口排出,与筛下微细粒煤泥f一同进入第二缓冲桶。Step 3: Add water into the first buffer bucket, and after stirring evenly, the second feed pump will continuously, evenly and stably feed the three-product cyclone classification screen along the tangential direction at a certain pressure for classification. The swirl flow is formed to move downward; the downward moving ore pulp is cut by the screen bars on the side wall of the three-product swirl classification screen, and the fine-grained slime f in the slurry that is smaller than the sieve hole is discharged through the sieve hole; The slurry continues to move downward to form an external swirl and is discharged as coarse-grained concentrate e from the bottom flow opening of the three-product cyclone classification screen; the fine-grained slime on the screen moves with the slurry to the conical section at the lower part of the three-product cyclone classification screen, and is followed by any The resistance gradually increases and gradually separates from the outer swirl flow, forming a bottom-to-up inner swirl flow, which is discharged from the overflow port of the three-product cyclone classification screen with a screen mesh, and enters the first stage together with the fine-grained slime f under the screen. Two buffer buckets.
具体的,步骤三中微细粒煤泥f的粒径为小于0.045mm,粗粒精矿e的粒径为0.5-2mm,细颗粒煤泥的粒径为大于等于0.045mm且小于0.5mm。Specifically, in step 3, the particle size of the fine-grained slime f is less than 0.045 mm, the particle size of the coarse-grained concentrate e is 0.5-2 mm, and the particle size of the fine-grained slime is greater than or equal to 0.045 mm and less than 0.5 mm.
具体的,步骤三中可根据现场实际生产状况调节微细粒煤泥f管路上的阀门大小,控制进入第二缓冲桶的微细粒煤泥量,提高系统灵活稳定性。Specifically, in step 3, the size of the valve on the fine-grained slime f pipeline can be adjusted according to the actual production conditions on site, to control the amount of fine-grained slime entering the second buffer barrel, and to improve the flexibility and stability of the system.
步骤四:第二缓冲桶内的矿浆加适量水,搅拌均匀后,由第三给料泵连续均匀稳定的供入矿浆预处理器,矿浆在矿浆预处理器内加药搅拌完成预先矿化,然后均匀供入浮选柱进行细颗粒煤泥的精确分选。Step 4: Add an appropriate amount of water to the slurry in the second buffer barrel, and after stirring evenly, the third feeding pump will continuously, evenly and stably feed the slurry into the slurry preprocessor. Then it is evenly fed into the flotation column for precise sorting of fine-grained slime.
具体的,步骤四中矿浆加水搅拌均匀后,矿浆浓度控制在60-120g/L,例如80g/L;药的成分为捕收剂和起泡剂。Specifically, after adding water to the pulp and stirring evenly in step 4, the concentration of the pulp is controlled at 60-120 g/L, for example, 80 g/L; the ingredients of the medicine are collectors and foaming agents.
步骤五:细颗粒煤泥与浮选柱内上升的气泡形成逆流,表面疏水性好的细颗粒精煤易与气泡发生碰撞黏附而上浮,作为细粒精矿h从浮选柱上端溢流槽收集排出;表面疏水性差的细颗粒矸石不与气泡发生碰撞黏附,沉入浮选柱底部,作为细粒尾矿g由浮选柱底部底流口排出。Step 5: The fine-grained slime and the rising bubbles in the flotation column form a countercurrent, and the fine-grained fine coal with good surface hydrophobicity is easy to collide and adhere with the bubbles and float up, as the fine-grained concentrate h from the overflow tank at the upper end of the flotation column Collect and discharge; fine-grained gangue with poor surface hydrophobicity does not collide and adhere with air bubbles, sinks to the bottom of the flotation column, and is discharged from the bottom of the flotation column as fine-grained tailings g.
与现有技术相比,本实施例提供的宽粒级煤泥的分选回收工艺,煤泥首先经水力浮选机准确分选,粗颗粒矸石被预先排出缩短作业流程,提高了系统处理能力;其次借助三产品旋流分级筛的脱泥分级,实现粗粒精矿与细颗粒煤泥的分开,为浮选作业进行原料准备,保证了煤泥分选过程的连续性,也减少了细泥对煤泥分选过程的污染;结合采用浮选柱对细颗粒煤泥的精确分选回收能力,实现煤泥由粗到细的全粒级分选回收;宽粒级、短流程的连续性煤泥分选工艺,有利于提高系统处理量,减少煤泥在系统内的运输路径,降低煤泥在运输过程中与管道壁及煤泥自身相互磨损,防止煤泥过磨,同时缩减生产投入成本,实现煤泥高效率分选;煤泥的梯度分选,有效缓解了粗煤泥分选过程中的细泥污染与细煤泥分选过程中的粗颗粒脱附、“跑粗”问题;本发明的宽粒级煤泥的分选回收工艺,工艺简单、低成本、低能耗、不对环境造成危害。Compared with the prior art, in the separation and recovery process of wide-grained coal slime provided in this embodiment, the coal slime is first accurately separated by a hydraulic flotation machine, and the coarse-grained gangue is discharged in advance, shortening the operation process and improving the system processing capacity. Secondly, by means of the desliming classification of the three-product cyclone classification screen, the separation of coarse-grained concentrate and fine-grained slime is realized, and raw materials are prepared for the flotation operation, which ensures the continuity of the slime separation process and reduces the number of fine particles. The pollution of slime to the slime separation process; combined with the precise separation and recovery ability of fine-grained slime by using flotation column, the separation and recovery of the whole-grained slime from coarse to fine can be realized; The unique slime separation process is beneficial to increase the processing capacity of the system, reduce the transportation path of the slime in the system, reduce the mutual wear of the slime with the pipeline wall and the slime itself during transportation, prevent the slime from being over-grinded, and reduce production at the same time. The input cost can realize the high-efficiency separation of coal slime; the gradient separation of coal slime can effectively alleviate the pollution of fine slime in the separation process of coarse slime and the desorption of coarse particles and "running coarse" in the separation process of fine slime. Problem: The separation and recovery process of the wide-grained slime of the present invention has the advantages of simple process, low cost, low energy consumption, and no harm to the environment.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.
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| CN112973951B (en) * | 2019-12-13 | 2024-05-17 | 南京宝地梅山产城发展有限公司 | Technological method for improving precision of desulfurized iron rough concentrate |
| CN111375483B (en) * | 2020-03-19 | 2021-02-19 | 中国矿业大学 | Separation system and separation process for coal slime recovery |
| CN112934471A (en) * | 2021-02-22 | 2021-06-11 | 乌海市广源洗煤有限责任公司 | Flotation process for coal difficult to separate and extremely difficult to separate |
| CN113522492B (en) * | 2021-07-09 | 2023-11-28 | 西安一泥科技有限公司 | Hydraulic coal slime crushing pulping machine |
| CN114522798A (en) * | 2021-12-30 | 2022-05-24 | 淮北矿业股份有限公司 | Separation process for ultrafine high-ash coal slime difficult to separate |
| CN117732578A (en) * | 2023-12-27 | 2024-03-22 | 中煤科工集团唐山研究院有限公司 | Pre-desliming reinforced separator for efficiently recycling coarse and refined coal slime and process thereof |
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| CN101402063B (en) * | 2008-11-04 | 2011-06-29 | 中国矿业大学(北京) | Coarse slime disturbed bed separation equipment, method and application based on gravity and interface force |
| CN101502818A (en) * | 2009-03-05 | 2009-08-12 | 煤炭科学研究总院唐山研究院 | Integrated device for hydraulic classification and sorting of coarse slime as well as classification and sorting system |
| CN102728455B (en) * | 2012-07-09 | 2013-08-21 | 中国矿业大学 | Combined separation process for gravity concentration and flotation of difficult separation coal slime with high intermediate density material content |
| CN103657839B (en) * | 2013-12-09 | 2015-12-09 | 中国矿业大学 | Gas-liquid-solid three-phase fluidized bed separator and its separation method |
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| CN106669961A (en) * | 2016-06-20 | 2017-05-17 | 中国矿业大学 | Process for recycling fine coal from middlings |
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| CN108525845A (en) * | 2018-04-26 | 2018-09-14 | 威海市海王旋流器有限公司 | A kind of technique of efficient separation coal slime |
| CN109731697B (en) * | 2019-03-14 | 2019-12-13 | 中国矿业大学 | Wide-size-fraction flotation system and process |
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