WO2022059599A1 - Aluminum can for filling with wine - Google Patents

Aluminum can for filling with wine Download PDF

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Publication number
WO2022059599A1
WO2022059599A1 PCT/JP2021/033214 JP2021033214W WO2022059599A1 WO 2022059599 A1 WO2022059599 A1 WO 2022059599A1 JP 2021033214 W JP2021033214 W JP 2021033214W WO 2022059599 A1 WO2022059599 A1 WO 2022059599A1
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WIPO (PCT)
Prior art keywords
aluminum
wine
polyester resin
lid
coating
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PCT/JP2021/033214
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French (fr)
Japanese (ja)
Inventor
諭 鬼頭
悦子 八百井
千晶 吉野
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東洋製罐株式会社
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Publication of WO2022059599A1 publication Critical patent/WO2022059599A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/12Cans, casks, barrels, or drums
    • B65D1/14Cans, casks, barrels, or drums characterised by shape
    • B65D1/16Cans, casks, barrels, or drums characterised by shape of curved cross-section, e.g. cylindrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/14Linings or internal coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D7/00Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal

Definitions

  • the present invention relates to an aluminum container for filling wine, and more specifically, even when wine containing sulfite as an antioxidant is filled and sealed, the container is corroded and the flavor of wine is impaired. With respect to aluminum cans for wine filling, which are effectively suppressed.
  • Patent Document 1 suppresses corrosion and flavor deterioration of a metal can by reducing the sulfurous acid concentration in wine to 50 ppm or less.
  • a polyester resin coating is formed on the inner surface of the body of the can body, and a coating film made of polyester / phenol-based paint is formed on the inner surface of the can lid.
  • This container can be filled with wine having a free sulfurous acid concentration of 50 ppm or more. In the examples, wine having a maximum free sulfurous acid concentration of 80 ppm is filled.
  • Sulfites added to wine are present in the form of monovalent sulfite ion HSO 3- or sulfur dioxide molecule SO 2 in an acidic solution such as wine.
  • sulfur dioxide molecules are more likely to permeate the resin coating and have a greater adverse effect on corrosion. Therefore, the sulfur dioxide molecule content in wine is important in the manufacture of aluminum cans for filling wine.
  • Patent Document 3 defines the sulfur dioxide molecule content in wine. That is, the document is characterized in that wine having a pH of 2.9 to 3.5 and a sulfur dioxide molecule content of 0.4 to 0.8 mg / L is filled, and further, the wine is subjected to multi-step microfiltration treatment before filling. Disclosed is a wine-filled container characterized by being microfiltered in.
  • Patent Document 3 by removing microorganisms and the like by microfiltration, the content of sulfur dioxide molecules functioning as antioxidants and bactericides is suppressed to a low level of 0.4 to 0.8 mg / L to prevent corrosion. ..
  • microfiltration has poor work efficiency and increases costs.
  • an object of the present invention is to provide an aluminum container (can) for filling wine and a packaged wine that can effectively prevent corrosion of cans and deterioration of wine quality without suppressing the content of sulfur dioxide molecules to a low level. That is.
  • an aluminum can body having at least a polyester resin coating on the inner surface of the can and an aluminum can lid covering the opening of the aluminum can body, and has a pH of 3.0 to 4.0 and sulfur dioxide molecules.
  • aluminum cans for filling wine which are characterized by filling wine having a content of 1.9 mg / L or less.
  • the sulfur dioxide molecule content is 0.4 to 1.9 mg / L.
  • a coating film made of polyester / phenolic paint is formed on at least the inner surface side of the aluminum can lid. 3. 3. The thickness of the body of the polyester resin coating is in the range of 4 to 30 ⁇ m. 4. The thickness of the coating film on the can lid is in the range of 6 to 20 ⁇ m. 5.
  • the polyester resin coating is made of an ethylene terephthalate polyester resin. 6.
  • the polyester / phenol-based paint is formed from a paint composition containing a polyester resin as a main component and a resole-type phenol resin as a curing agent. 7.
  • the can body is a seamless can. 8.
  • the can lid is a stayion tab type easy open can lid. Is preferable.
  • the aluminum can for filling wine is filled and sealed with wine having a pH of 3.0 to 4.0 and a sulfur dioxide molecule content of 0.4 to 1.9 mg / L.
  • Aluminum canned wine is provided.
  • the permeation of sulfur dioxide molecules is suppressed by the inner surface coating made of a polyester resin film provided on the inner surface of the can body and the polyester / phenol-based inner surface coating film provided on the inner surface of the can lid. Therefore, it is possible to effectively prevent the corrosion of aluminum and the deterioration of flavor over a long period of time.
  • the aluminum can for wine filling of the present invention is excellent in that it is not necessary to add a scavenger for capturing sulfurous acid to the inner surface coating and the inner surface coating film, and it is squeezed because it is excellent in adhesion. It is also excellent in that it does not cause poor adhesion of the resin coating even by harsh processing such as ironing. Furthermore, since the highly reactive organic component hardly elutes from the resin coating, it is possible to effectively prevent the flavor from deteriorating.
  • white wine L was filled and sealed, and the inner surface (a) of the can body X, the inner surface (b) of the can body Y, and the can body X after 6 months had passed under a constant temperature condition of 23 ° C. It is a photograph of the inner surface (c) of the attached can lid Z. It is a photograph of the can body inner surface (a) of the can body X and the can body inner surface (b) of the can body Y after 6 months have passed under the constant temperature condition of 23 ° C. after filling and sealing the white wine M according to the examples. It is a photograph of the rivet-processed portion of the can lid Z mounted on the can body X after 6 months have passed under the constant temperature condition of 23 ° C. by filling and sealing the white wine N according to the examples.
  • the aluminum can for wine filling of the present invention comprises an aluminum can body and an aluminum can lid covering the opening of the can body.
  • a polyester resin coating having a thickness in the range of 4 to 30 ⁇ m is preferably formed on the inner surface of the body of the aluminum can body. If the thickness of the resin coating on the inner surface of the can body is thinner than the above range, the permeation of the resin coating of sulfurous acid ions and sulfur dioxide molecules cannot be suppressed, causing corrosion and deterioration of flavor. There is a risk. On the other hand, when the thickness of the resin coating on the inner surface of the body of the can body is thicker than the above range, not only the economic efficiency is inferior, but also the adhesion of the resin coating may be poor during molding.
  • the shape and molding method of the aluminum can body used in the aluminum can for wine filling of the present invention is not particularly limited as long as the body of the can body has a polyester resin coating, but the polyester resin coated aluminum metal plate is particularly limited. It is preferable that the can is a seamless can molded so that the polyester resin coating is on the inner surface.
  • the thickness of the polyester resin coating specified in the present invention is the thickness of the portion where the resin coating is the thinnest in the can body, and in the seamless can formed by drawing, ironing, etc., the polyester resin coated metal plate is the thinnest. It is the thickness of the body of the can body, which is the thinnest in the polyester resin coating due to the harsh molding process.
  • the polyester resin-coated aluminum plate used for molding the aluminum can body of the present invention is formed by coating at least the inner surface of the can with a polyester resin described later.
  • an aluminum plate made of pure aluminum or an aluminum alloy in the present specification, the aluminum plate including the aluminum alloy plate is referred to as an “aluminum plate”
  • the aluminum plate is subjected to a conventionally known surface treatment in order to improve the adhesion to the resin coating and the corrosion resistance, and the aluminum plate is not limited to this, but is a phosphoric acid chromate treatment and an organic containing Zr (zylconium).
  • the aluminum plate is subjected to surface treatment such as inorganic surface treatment. It is desirable to use an aluminum plate having a thickness of 0.15 to 0.40 mm, particularly 0.20 to 0.30 mm.
  • polyester resin constituting the polyester resin coating applied to the aluminum plate 80 mol% or more, particularly 90 mol% or more of the carboxylic acid component is composed of the terephthalic acid component, and 80 mol% or more, particularly 90 mol% of the alcohol component.
  • the above is preferably an ethylene terephthalate-based polyester resin made of ethylene glycol (hereinafter, may be simply referred to as “PET resin”).
  • PET resin ethylene glycol
  • This polyester resin may be a homopolyethylene terephthalate, a copolymerized polyester, or a blend resin of two or more of these.
  • carboxylic acid component other than the terephthalic acid component examples include isophthalic acid, naphthalenedicarboxylic acid, p- ⁇ -oxyethoxybenzoic acid, biphenyl-4,4'-dicarboxylic acid, diphenoxyetane-4,4'-dicarboxylic acid, 5 -Sodium sulfoisophthalic acid, hexahydroterephthalic acid, adipic acid, sebacic acid, trimellitic acid, pyromellitic acid, hemmellitic acid, 1,1,2,2-ethanetetracarboxylic acid, 1,1,2-ethanetricarboxylic acid Acids, 1,3,5-pentantricarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, biphenyl-3,4,3', 4'-tetracarboxylic acid, dimer acid and the like can be mentioned.
  • isophthalic acid and dimer acid it is preferable to contain isophthalic acid and dimer acid.
  • alcohol components other than ethylene glycol propylene glycol, 1,4-butanediol, neopentyl glycol, 1,6-hexylene glycol, diethylene glycol, triethylene glycol, cyclohexanedimethanol, bisphenol A ethylene oxide adduct, etc.
  • Alcohol components such as glycerol, trimethylolpropane, pentaerythritol, dipentaerythritol, and sorbitan can be mentioned.
  • the polyester resin should have a molecular weight within the film forming range, and the intrinsic viscosity (IV) measured using a phenol / tetrachloroethane mixed solvent as a solvent is 0.55 dL / g or more, particularly 0.6 to 1.0 dL /. It is good that it is in the range of g in terms of barrier property against corrosive components and mechanical properties.
  • the polyester resin coating may be not limited to a single layer but may be multi-layered, but the surface layer is a homo-PET or copolymer PET having an isophthalic acid content of 5 mol% or less, and the lower layer has an isophthalic acid content of 5. It may be composed of a copolymerized PET having an amount of about 15 mol% and a dimer acid content of 1 to 6 mol%, and may have a two-layer structure in which the thickness ratio of the surface layer to the lower layer is in the range of 2: 8 to 8: 2.
  • the thickness of the polyester resin coating should be in the range of 8 to 30 ⁇ m in the state of the polyester resin coated aluminum plate. It is preferable to set the thickness of the polyester resin inner surface coating of the molded can body in the body to the above range. When the polyester resin coating has multiple layers, it is preferable that the total thickness is within the above thickness range. Further, the polyester resin can be coated on the aluminum plate by a conventionally known laminating method, and an adhesive is preferably used by lamination of a cast film (multilayer cast film) or by an extrusion coat (co-extrusion coat).
  • an adhesive is not limited, and a conventionally known adhesive primer can also be used for adhesion to an aluminum plate.
  • a conventionally known paint for cans or a polyester resin coating can be formed on the outer surface side of the polyester resin-coated aluminum plate without limitation.
  • the above-mentioned polyester resin-coated aluminum plate is subjected to conventionally known means such as drawing / re-drawing, drawing / bending / stretching, drawing / bending / stretching / ironing, or drawing / ironing. It can be produced by the above, and in particular, it is preferably formed from drawing / bending / stretching and / or ironing. To thin the can body, the body is bent and stretched and / or ironed so that the thickness of the polyester resin-coated aluminum plate is 20 to 95%, especially 30 to 85%. It is preferable to have.
  • the molded can body is trimmed, heat-treated, neck-in processed, flanged, and if necessary, printed on the outer surface of the can body by a conventionally known method to obtain a seamless can for tightening the can lid, which will be described later. be able to.
  • a coating film made of polyester / phenol-based paint is formed on the inner surface of the aluminum can lid.
  • the shape and molding method of the polyester / phenol-based coating film are not particularly limited.
  • the thickness of the polyester / phenol-based coating film is preferably 6 to 20 ⁇ m.
  • the thickness of the polyester / phenol-based coating film is thinner than the above range, the permeation of the resin coating of sulfurous acid ions and sulfur dioxide molecules cannot be suppressed as in the case of the inner surface of the can body body, causing corrosion or flavor property. May decrease.
  • the thickness of the polyester / phenol-based coating film is thicker than the above range, not only is it inferior in economic efficiency, but also a normal coating film cannot be formed due to paint dripping and generation of blister during coating film formation. As a result, it may not be possible to form a coating film capable of suppressing the permeation of sulfite ions and sulfur dioxide molecules.
  • the painted aluminum plate having a polyester / phenol-based coating film used for molding an aluminum can lid contains a polyester resin as a main agent and a phenol resin as a curing agent in the aluminum plate used for molding an aluminum can body described above. It is made by applying a coating composition to be used.
  • the coating composition capable of forming the polyester / phenol-based coating film is not particularly limited as long as it is a coating composition containing a polyester resin as a main agent and a phenol resin as a curing agent.
  • a carboxyl group-containing aromatic polyester resin and metacresol having an acid value of 10 to 30 mgKOH / g and a number average molecular weight of 3000 to 10000 described in JP-A-2003-321646.
  • this coating composition it is preferable to apply this coating composition to an aluminum plate so that the coating thickness is 6 to 20 ⁇ m.
  • the aluminum plate to be used the same one used for the aluminum can body can be used.
  • the coating method of the coating composition on the aluminum plate is not particularly limited, and coating can be performed by any conventionally known coating method, for example, spray coating, roll coater coating, dip coating, or the like.
  • the baking conditions for the coating film are generally preferably 100 to 300 ° C. for 5 seconds to 30 minutes, preferably 150 to 270 ° C. for 15 seconds to 15 minutes.
  • the aluminum can lid used in the present invention can be molded by a molding method known per se, except that the lid material described above is used. That is, the painted aluminum plate can be punched into a predetermined shape and size, and then molded into the shape of a lid by a press die.
  • the aluminum lid used in the present invention is not limited to this, but is a stain tab (SOT) type easy open lid, a fully open type easy open lid, or the like, and a SOT lid is particularly preferable.
  • the packaged wine of the present invention is formed by filling and sealing wine in a can (container) made of the above-mentioned aluminum can body and aluminum can lid, and as described above, contains sulfite as an antioxidant. Even if the wine is brewed, there is no internal corrosion of the container and the flavor of the wine is not impaired for a long period of time.
  • a can container
  • conventionally known wines such as red, white, rosé, and sparkling can be filled without limitation.
  • the sulfite added to wine is present in the form of monovalent sulfite ion HSO 3- or sulfur dioxide molecule SO 2 in an acidic solution such as wine.
  • sulfur dioxide molecules are more likely to permeate the resin coating and have a greater adverse effect on corrosion. Therefore, the sulfur dioxide molecule content in wine is important in the manufacture of aluminum cans for filling wine.
  • the acid dissociation constant pKa 1.78 of sulfurous acid is used to calculate the sulfur dioxide molecule content. That is, the sulfur dioxide molecule content can be calculated using the following formula.
  • pH pKa + log ([HSO 3- ] / [SO 2 ⁇ H 2 O]) pH: wine pH pKa: pKa of sulfite [HSO 3- ] : Sulfite ion concentration (mol / L) [SO 2 ⁇ H 2 O]: Sulfur dioxide molecular concentration (mol / L)
  • the aluminum can for wine filling of the present invention can be filled up to a sulfur dioxide molecule content of 1.9 mg / L. This means that even a content exceeding the sulfur dioxide molecule content in the prior art (for example, 0.4 to 0.8 mg / L in Patent Document 3) can be filled.
  • a phosphoric acid chromate surface-treated aluminum plate (plate thickness 0.28 mm) was used. This surface-treated aluminum plate was heated to 250 ° C., a polyester resin film was thermocompression-bonded on both sides thereof via a laminate roll, and then immediately cooled with water to prepare a polyester resin-coated aluminum plate.
  • a copolymerized PET resin film having a thickness of 16 ⁇ m and an isophthalic acid content of 10 mol% was used, and on the outer surface side of the can, an isophthalic acid content of 10 ⁇ m thickness was 12 mol%.
  • the copolymerized PET resin film of the above was used.
  • Paraffin wax was electrostatically applied to both sides of the obtained polyester resin-coated aluminum plate, and then punched into a circle having a diameter of 156 mm to prepare a shallow drawn cup. Next, this shallow drawn cup is re-squeezed-ironed and domed, trimmed at the edge of the open end, heat-treated at 201 ° C. for 75 seconds, and then heat-treated at 210 ° C. for 80 seconds, and the open end is necked. , Franging was performed to prepare a can body X which is a seamless can made of polyester resin-coated aluminum having a can body of 211 diameter and a neck portion of 206 diameter and a capacity of 500 ml. The can body X has a can body diameter of 66 mm and a can body height of 168 mm, and the average plate thickness reduction rate of the can side wall portion with respect to the original plate thickness is 60%.
  • the surface-treated aluminum plate was coated in the same manner as above without coating the polyester resin film, and then an epoxy / acrylic coating film having a thickness of 3 ⁇ m was formed and coated on the inner surface.
  • a can body Y which is a seamless aluminum can having a film, was produced.
  • the epoxy / acrylic paint the paint described in Example 1 of International Publication No. 2010/013655 was used.
  • a polyester / phenol-based paint or an epoxy / acrylic-based paint is applied to a JIS A5182H19 aluminum alloy coil having a plate thickness of 0.26 mm as a dry coating on the inner surface side, and then coil-coated so that the thickness is 8 ⁇ m, and then aluminum.
  • the coating film was baked in a gas oven so that the peak temperature of the plate was 260 ° C. and the total heating time was 28 seconds to obtain a coated aluminum coil. Further, on the outer surface side of the aluminum plate, an epoxy / acrylic paint different from that on the inner surface side was formed so that the dry film thickness was 4 ⁇ m.
  • the polyester / phenol-based paint the paint described in Example 8 of JP2013-249376A was used.
  • the depth from the center panel of the radius portion of the reinforced annular groove is 2.5 mm, and the radius of curvature of the radius portion is 0.50 mm in a shell (cover for attaching a tab for opening) molding machine.
  • a 206-diameter shell was formed. Riveting, scoring from the outer surface side of the lid (residual score thickness 95 ⁇ m), and attachment of an opening tab were performed on this to prepare a can lid Z, which is a SOT can lid.
  • the can body X was filled with white wine and sealed with the can lid Z.
  • the can body Y was also filled with white wine and sealed with the can lid Z.
  • Tables 1 and 2 show the pH, sulfur dioxide molecule content, and corrosion state of the filled white wine.
  • Table 1 shows the results of the can made of the can body X and the can lid Z
  • Table 2 shows the results of the can made of the can body Y and the can lid Z.
  • FIG. 1 (a) shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine L
  • FIG. 1 (a) shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine L
  • FIG. 1 (a) shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine L
  • FIG. 1 (b) shows the can body Y.
  • a photograph of the inner surface and a photograph of the inner surface of the can lid Z attached to the can body X are shown in FIG. 1 (c).
  • FIG. 2A shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine M
  • FIG. 2B shows the inner surface of the can body Y. Each photo is shown.
  • FIG. 3A shows a photograph of the rivet-processed portion of the can lid Z mounted on the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled and sealed with white wine N.

Abstract

The present invention relates to an aluminum can for filling with wine. In the present invention, a can formed from an aluminum can body having a polyester resin coating on a can inner surface, and an aluminum can lid that covers an opening in the aluminum can body, is filled with wine having a pH of 3.0-4.0 and a sulfur dioxide molecule content of 1.9 mg/L or less, whereby even when a container is filled with a wine that contains sulfites and is hermetically sealed, corrosion of the container and loss of flavor of the wine are effectively prevented without using a special scavenger for scavenging sulfurous acid.

Description

ワイン充填用アルミニウム製缶Aluminum cans for filling wine
 本発明は、ワイン充填用アルミニウム製容器に関するものであり、より詳細には、酸化防止剤として亜硫酸塩を含有するワインを充填・密封した場合にも、容器の腐食や、ワインのフレーバーを損なうことが有効に抑制されたワイン充填用アルミニウム製缶に関する。 The present invention relates to an aluminum container for filling wine, and more specifically, even when wine containing sulfite as an antioxidant is filled and sealed, the container is corroded and the flavor of wine is impaired. With respect to aluminum cans for wine filling, which are effectively suppressed.
 ワインは酸化されやすく、酸化によりフレーバーが損なわれやすいことから、一般に酸素を透過しないガラス瓶に充填・密封されて保存・流通されている。その一方、ガラス瓶は重く、衝撃に弱いことから、ワインにおいても軽量で衝撃に強い容器に充填・密封されることが望まれている。
 金属製容器はガラス瓶と同様にガスバリア性に優れていると共に、遮光性を有することから、ワインを金属製容器に充填・密封することも提案されている。しかしながら、一般にワインには酸化防止剤として亜硫酸塩が含有されており、この亜硫酸が金属に対する腐食性が高いことから、金属に腐食を生じてしまうという問題があった。
Since wine is easily oxidized and its flavor is easily impaired by oxidation, it is generally stored and distributed in a glass bottle that does not allow oxygen to pass through. On the other hand, since glass bottles are heavy and vulnerable to impact, it is desired that wine be filled and sealed in a lightweight and impact-resistant container.
Similar to glass bottles, metal containers have excellent gas barrier properties and also have light-shielding properties. Therefore, it has been proposed to fill and seal wine in metal containers. However, wine generally contains a sulfite salt as an antioxidant, and since this sulfite is highly corrosive to metals, there is a problem that the metals are corroded.
 このような金属製容器の問題を解決するために、下記特許文献1では、ワイン中の亜硫酸濃度を50ppm以下に低減することで金属缶の腐食やフレーバー劣化を抑制している。
 また、特許文献2に開示されたワイン用アルミニウム製容器では、缶体胴部内面にポリエステル樹脂被覆が形成されており、缶蓋内面にポリエステル/フェノール系塗料から成る塗膜が形成されている。この容器には遊離亜硫酸濃度が50ppm以上のワインを充填することができる。なお、実施例では最大で遊離亜硫酸濃度が80ppmのワインを充填している。
In order to solve such a problem of a metal container, Patent Document 1 below suppresses corrosion and flavor deterioration of a metal can by reducing the sulfurous acid concentration in wine to 50 ppm or less.
Further, in the aluminum container for wine disclosed in Patent Document 2, a polyester resin coating is formed on the inner surface of the body of the can body, and a coating film made of polyester / phenol-based paint is formed on the inner surface of the can lid. This container can be filled with wine having a free sulfurous acid concentration of 50 ppm or more. In the examples, wine having a maximum free sulfurous acid concentration of 80 ppm is filled.
 ワインに添加された亜硫酸塩は、ワインのような酸性の溶液中では一価の亜硫酸イオンHSO もしくは二酸化硫黄分子SOの形で存在する。両者のうち、より樹脂被覆を透過しやすく腐食への悪影響が大きいのは二酸化硫黄分子である。ゆえに、ワイン充填用アルミニウム製缶の製造に際しては、ワイン中の二酸化硫黄分子含量が重要である。 Sulfites added to wine are present in the form of monovalent sulfite ion HSO 3- or sulfur dioxide molecule SO 2 in an acidic solution such as wine. Of the two, sulfur dioxide molecules are more likely to permeate the resin coating and have a greater adverse effect on corrosion. Therefore, the sulfur dioxide molecule content in wine is important in the manufacture of aluminum cans for filling wine.
 特許文献3ではワイン中の二酸化硫黄分子含量を規定している。すなわち、当該文献には、pH2.9~3.5、二酸化硫黄分子含量0.4~0.8mg/Lのワインが充填されることを特徴とし、さらに充填前にワインが多段階精密ろ過処理で精密ろ過されることを特徴とするワイン詰容器が開示されている。 Patent Document 3 defines the sulfur dioxide molecule content in wine. That is, the document is characterized in that wine having a pH of 2.9 to 3.5 and a sulfur dioxide molecule content of 0.4 to 0.8 mg / L is filled, and further, the wine is subjected to multi-step microfiltration treatment before filling. Disclosed is a wine-filled container characterized by being microfiltered in.
特開平2-76565号公報Japanese Unexamined Patent Publication No. 2-76565 特開2019-131275号公報Japanese Unexamined Patent Publication No. 2019-131275 特表2015-500650号公報Special Table 2015-500650
 特許文献3では精密ろ過で微生物等を取り除くことにより、酸化防止剤、殺菌剤として機能する二酸化硫黄分子の含量を0.4~0.8mg/Lといった低水準に抑え、腐食を防止している。しかし、精密ろ過は作業効率が悪く、またコストも増大してしまう。 In Patent Document 3, by removing microorganisms and the like by microfiltration, the content of sulfur dioxide molecules functioning as antioxidants and bactericides is suppressed to a low level of 0.4 to 0.8 mg / L to prevent corrosion. .. However, microfiltration has poor work efficiency and increases costs.
 従って本発明の目的は、二酸化硫黄分子の含量を低水準に抑えることなく、缶の腐食やワインの品質劣化を有効に防止できるワイン充填用アルミニウム製容器(缶)、および容器詰めワインを提供することである。 Therefore, an object of the present invention is to provide an aluminum container (can) for filling wine and a packaged wine that can effectively prevent corrosion of cans and deterioration of wine quality without suppressing the content of sulfur dioxide molecules to a low level. That is.
 本発明によれば、少なくとも缶内面にポリエステル樹脂被覆を有するアルミニウム製缶体と、該アルミニウム製缶体の開口部を覆うアルミニウム製缶蓋とから成り、pH3.0~4.0且つ二酸化硫黄分子含量が1.9mg/L以下のワインを充填することを特徴とするワイン充填用アルミニウム製缶が提供される。 According to the present invention, it is composed of an aluminum can body having at least a polyester resin coating on the inner surface of the can and an aluminum can lid covering the opening of the aluminum can body, and has a pH of 3.0 to 4.0 and sulfur dioxide molecules. Provided are aluminum cans for filling wine, which are characterized by filling wine having a content of 1.9 mg / L or less.
 本発明のワイン充填用アルミニウム製缶においては、
1.前記二酸化硫黄分子含量が0.4~1.9mg/Lであること、
2.前記アルミニウム製缶蓋の、少なくとも缶蓋内面側にポリエステル/フェノール系塗料から成る塗膜が形成されていること、
3.前記ポリエステル樹脂被覆の胴部における厚みが、4~30μmの範囲にあること、
4.前記缶蓋の塗膜の厚みが、6~20μmの範囲にあること、
5.前記ポリエステル樹脂被覆が、エチレンテレフタレート系ポリエステル樹脂から成ること、
6.前記ポリエステル/フェノール系塗料が、ポリエステル樹脂を主剤、レゾール型フェノール樹脂を硬化剤とする塗料組成物から形成されていること、
7.前記缶体が、シームレス缶であること、
8.前記缶蓋が、ステイオンタブ式のイージーオープン缶蓋であること、
が好適である。
In the aluminum can for wine filling of the present invention,
1. 1. The sulfur dioxide molecule content is 0.4 to 1.9 mg / L.
2. 2. A coating film made of polyester / phenolic paint is formed on at least the inner surface side of the aluminum can lid.
3. 3. The thickness of the body of the polyester resin coating is in the range of 4 to 30 μm.
4. The thickness of the coating film on the can lid is in the range of 6 to 20 μm.
5. The polyester resin coating is made of an ethylene terephthalate polyester resin.
6. The polyester / phenol-based paint is formed from a paint composition containing a polyester resin as a main component and a resole-type phenol resin as a curing agent.
7. The can body is a seamless can.
8. The can lid is a stayion tab type easy open can lid.
Is preferable.
 本発明によればまた、上記ワイン充填用アルミニウム製缶に、pH3.0~4.0且つ二酸化硫黄分子含量が0.4~1.9mg/Lのワインを充填・密封して成ることを特徴とするアルミニウム製缶詰めワインが提供される。 According to the present invention, the aluminum can for filling wine is filled and sealed with wine having a pH of 3.0 to 4.0 and a sulfur dioxide molecule content of 0.4 to 1.9 mg / L. Aluminum canned wine is provided.
 本発明のワイン充填用アルミニウム製缶は、缶胴内面に設けられたポリエステル樹脂フィルムから成る内面被覆、および缶蓋内面に設けられたポリエステル/フェノール系内面塗膜により二酸化硫黄分子の透過が抑制されるため、長期にわたってアルミニウムの腐食及びフレーバーの低下を有効に防止することができる。
 また、本発明のワイン充填用アルミニウム製缶は、前記内面被覆および前記内面塗膜に亜硫酸を捕捉するための捕捉剤を配合する必要がないという点で優れているし、密着性に優れるため絞りしごき加工等の過酷な加工によっても樹脂被覆の密着不良を生じることがないという点でも優れている。
 さらにまた、前記樹脂被覆からは反応性の高い有機成分がほとんど溶出しないため、フレーバーの低下を有効に防止することができる。
In the aluminum can for filling wine of the present invention, the permeation of sulfur dioxide molecules is suppressed by the inner surface coating made of a polyester resin film provided on the inner surface of the can body and the polyester / phenol-based inner surface coating film provided on the inner surface of the can lid. Therefore, it is possible to effectively prevent the corrosion of aluminum and the deterioration of flavor over a long period of time.
Further, the aluminum can for wine filling of the present invention is excellent in that it is not necessary to add a scavenger for capturing sulfurous acid to the inner surface coating and the inner surface coating film, and it is squeezed because it is excellent in adhesion. It is also excellent in that it does not cause poor adhesion of the resin coating even by harsh processing such as ironing.
Furthermore, since the highly reactive organic component hardly elutes from the resin coating, it is possible to effectively prevent the flavor from deteriorating.
 本発明の効果は後述する実施例の結果(表1)からも明らかである。すなわち、缶体Xに缶蓋Zを装着した例では、二酸化硫黄分子含量が1.9mg/L以下であれば、缶体Xと缶蓋Zのいずれにも目立つ腐食が発生しなかった。また、缶体Xについては、二酸化硫黄分子含量3.4mg/Lの白ワインLであっても腐食が発生しなかった。 The effect of the present invention is also clear from the results of Examples described later (Table 1). That is, in the example in which the can lid Z was attached to the can body X, when the sulfur dioxide molecule content was 1.9 mg / L or less, no noticeable corrosion occurred in either the can body X or the can lid Z. Further, regarding the can body X, corrosion did not occur even in the case of white wine L having a sulfur dioxide molecule content of 3.4 mg / L.
実施例にしたがい白ワインLを充填密封し23℃の恒温条件下で6か月経過後の缶体Xの缶胴内面(a)、缶体Yの缶胴内面(b)および缶体Xに装着された缶蓋Zの内面(c)の写真である。According to the examples, white wine L was filled and sealed, and the inner surface (a) of the can body X, the inner surface (b) of the can body Y, and the can body X after 6 months had passed under a constant temperature condition of 23 ° C. It is a photograph of the inner surface (c) of the attached can lid Z. 実施例にしたがい白ワインMを充填密封し23℃の恒温条件下で6か月経過後の缶体Xの缶胴内面(a)、缶体Yの缶胴内面(b)の写真である。It is a photograph of the can body inner surface (a) of the can body X and the can body inner surface (b) of the can body Y after 6 months have passed under the constant temperature condition of 23 ° C. after filling and sealing the white wine M according to the examples. 実施例にしたがい白ワインNを充填密封し23℃の恒温条件下で6か月経過後の缶体Xに装着された缶蓋Zのリベット加工部の写真である。It is a photograph of the rivet-processed portion of the can lid Z mounted on the can body X after 6 months have passed under the constant temperature condition of 23 ° C. by filling and sealing the white wine N according to the examples.
(ワイン充填用アルミニウム製缶)
 本発明のワイン充填用アルミニウム製缶は、アルミニウム製缶体、及び該缶体の開口部を覆うアルミニウム製缶蓋とから成る。
(Aluminum can for filling wine)
The aluminum can for wine filling of the present invention comprises an aluminum can body and an aluminum can lid covering the opening of the can body.
[アルミニウム製缶体]
 前記アルミニウム製缶体の胴部内面には、好適には4~30μmの範囲の厚みを有するポリエステル樹脂被覆が形成されている。缶体胴部内面の樹脂被覆の厚みが上記範囲よりも薄い場合には、亜硫酸イオンおよび二酸化硫黄分子の樹脂被覆の透過が抑制できず、腐食が発生したりフレーバー性が低下したりしてしまうおそれがある。一方、缶体胴部内面の樹脂被覆の厚みが上記範囲よりも厚い場合には、経済性に劣るだけでなく、成形時に樹脂被覆の密着不良が生じるおそれがある。
[Aluminum can body]
A polyester resin coating having a thickness in the range of 4 to 30 μm is preferably formed on the inner surface of the body of the aluminum can body. If the thickness of the resin coating on the inner surface of the can body is thinner than the above range, the permeation of the resin coating of sulfurous acid ions and sulfur dioxide molecules cannot be suppressed, causing corrosion and deterioration of flavor. There is a risk. On the other hand, when the thickness of the resin coating on the inner surface of the body of the can body is thicker than the above range, not only the economic efficiency is inferior, but also the adhesion of the resin coating may be poor during molding.
 本発明のワイン充填用アルミニウム製缶に使用されるアルミニウム製缶体は、缶体の胴部においてポリエステル樹脂被覆を有する限り、その形状や成形方法は特に限定されないが、特にポリエステル樹脂被覆アルミニウム金属板をポリエステル樹脂被覆が内面となるように成形されたシームレス缶であることが好適である。
 本発明で規定するポリエステル樹脂被覆の厚みは、缶体において樹脂被覆が最も薄い部分の厚みであり、絞り加工・しごき加工等により成形されるシームレス缶においては、ポリエステル樹脂被覆金属板が最も薄肉化されている缶体胴部における厚みであり、この部分はポリエステル樹脂被覆も過酷な成形加工により最も薄肉化されている。
The shape and molding method of the aluminum can body used in the aluminum can for wine filling of the present invention is not particularly limited as long as the body of the can body has a polyester resin coating, but the polyester resin coated aluminum metal plate is particularly limited. It is preferable that the can is a seamless can molded so that the polyester resin coating is on the inner surface.
The thickness of the polyester resin coating specified in the present invention is the thickness of the portion where the resin coating is the thinnest in the can body, and in the seamless can formed by drawing, ironing, etc., the polyester resin coated metal plate is the thinnest. It is the thickness of the body of the can body, which is the thinnest in the polyester resin coating due to the harsh molding process.
 本発明のアルミニウム製缶体を成形するために用いる、ポリエステル樹脂被覆アルミニウム板は、アルミニウム板の少なくとも缶内面となる面に、後述するポリエステル樹脂を被覆して成るものである。
 アルミニウム板としては、純アルミニウム或いはアルミニウム合金から成るアルミニウム板(本明細書においては、アルミニウム合金板を含め「アルミニウム板」という)を使用することができる。
 アルミニウム板は、樹脂被覆との密着性及び耐食性を向上するために、従来公知の表面処理が施されていることが好ましく、これに限定されないが、リン酸クロメート処理、Zr(ジルコニウム)含有の有機無機系表面処理等の表面処理が施されているアルミニウム板であることが好ましい。
 アルミニウム板の厚みは0.15~0.40mm、特に0.20~0.30mmの厚みのものを使用することが望ましい。
The polyester resin-coated aluminum plate used for molding the aluminum can body of the present invention is formed by coating at least the inner surface of the can with a polyester resin described later.
As the aluminum plate, an aluminum plate made of pure aluminum or an aluminum alloy (in the present specification, the aluminum plate including the aluminum alloy plate is referred to as an “aluminum plate”) can be used.
It is preferable that the aluminum plate is subjected to a conventionally known surface treatment in order to improve the adhesion to the resin coating and the corrosion resistance, and the aluminum plate is not limited to this, but is a phosphoric acid chromate treatment and an organic containing Zr (zylconium). It is preferable that the aluminum plate is subjected to surface treatment such as inorganic surface treatment.
It is desirable to use an aluminum plate having a thickness of 0.15 to 0.40 mm, particularly 0.20 to 0.30 mm.
 アルミニウム板に施されるポリエステル樹脂被覆を構成するポリエステル樹脂としては、カルボン酸成分の80モル%以上、特に90モル%以上がテレフタル酸成分から成り、アルコール成分の80モル%以上、特に90モル%以上がエチレングリコールから成るエチレンテレフタレート系のポリエステル樹脂(以下、単に「PET樹脂」ということがある)であることが好ましい。このポリエステル樹脂はホモポリエチレンテレフタレートでも、共重合ポリエステルでも、或いはこれらの2種以上のブレンド樹脂であってもよい。 As the polyester resin constituting the polyester resin coating applied to the aluminum plate, 80 mol% or more, particularly 90 mol% or more of the carboxylic acid component is composed of the terephthalic acid component, and 80 mol% or more, particularly 90 mol% of the alcohol component. The above is preferably an ethylene terephthalate-based polyester resin made of ethylene glycol (hereinafter, may be simply referred to as “PET resin”). This polyester resin may be a homopolyethylene terephthalate, a copolymerized polyester, or a blend resin of two or more of these.
 テレフタル酸成分以外のカルボン酸成分としては、イソフタル酸、ナフタレンジカルボン酸、p-β-オキシエトキシ安息香酸、ビフェニル-4,4’-ジカルボン酸、ジフェノキシエタン-4,4’-ジカルボン酸、5-ナトリウムスルホイソフタル酸、ヘキサヒドロテレフタル酸、アジピン酸、セバシン酸、トリメリット酸、ピロメリット酸、ヘミメリット酸、1,1,2,2-エタンテトラカルボン酸、1,1,2-エタントリカルボン酸、1,3,5-ペンタントリカルボン酸、1,2,3,4-シクロペンタンテトラカルボン酸、ビフェニル-3,4,3’,4’-テトラカルボン酸、ダイマー酸等を挙げることができ、特にイソフタル酸、ダイマー酸を含有することが好適である。
 一方、エチレングリコール以外のアルコール成分としては、プロピレングリコール、1,4-ブタンジオール、ネオペンチルグリコール、1,6-へキシレングリコール、ジエチレングリコール、トリエチレングリコール、シクロヘキサンジメタノール、ビスフェノールAエチレンオキサイド付加物、グリセロール、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、ソルビタン等のアルコール成分を挙げることができる。
 ポリエステル樹脂は、フィルム形成範囲の分子量を有するべきであり、溶媒としてフェノール/テトラクロロエタン混合溶媒を用いて測定した固有粘度(IV)が0.55dL/g以上、特に0.6~1.0dL/gの範囲にあることが腐食成分に対するバリア性や機械的性質の点でよい。
Examples of the carboxylic acid component other than the terephthalic acid component include isophthalic acid, naphthalenedicarboxylic acid, p-β-oxyethoxybenzoic acid, biphenyl-4,4'-dicarboxylic acid, diphenoxyetane-4,4'-dicarboxylic acid, 5 -Sodium sulfoisophthalic acid, hexahydroterephthalic acid, adipic acid, sebacic acid, trimellitic acid, pyromellitic acid, hemmellitic acid, 1,1,2,2-ethanetetracarboxylic acid, 1,1,2-ethanetricarboxylic acid Acids, 1,3,5-pentantricarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, biphenyl-3,4,3', 4'-tetracarboxylic acid, dimer acid and the like can be mentioned. In particular, it is preferable to contain isophthalic acid and dimer acid.
On the other hand, as alcohol components other than ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 1,6-hexylene glycol, diethylene glycol, triethylene glycol, cyclohexanedimethanol, bisphenol A ethylene oxide adduct, etc. Alcohol components such as glycerol, trimethylolpropane, pentaerythritol, dipentaerythritol, and sorbitan can be mentioned.
The polyester resin should have a molecular weight within the film forming range, and the intrinsic viscosity (IV) measured using a phenol / tetrachloroethane mixed solvent as a solvent is 0.55 dL / g or more, particularly 0.6 to 1.0 dL /. It is good that it is in the range of g in terms of barrier property against corrosive components and mechanical properties.
 ポリエステル樹脂被覆は、単層のみならず多層であってもよく、これに限定されないが、表層がイソフタル酸含有量が5モル%以下のホモPET又は共重合PET、下層がイソフタル酸含有量が5~15モル%、ダイマー酸含有量が1~6モル%の共重合PETから成り、表層と下層の厚み比が2:8~8:2の範囲にある二層構成とすることもできる。 The polyester resin coating may be not limited to a single layer but may be multi-layered, but the surface layer is a homo-PET or copolymer PET having an isophthalic acid content of 5 mol% or less, and the lower layer has an isophthalic acid content of 5. It may be composed of a copolymerized PET having an amount of about 15 mol% and a dimer acid content of 1 to 6 mol%, and may have a two-layer structure in which the thickness ratio of the surface layer to the lower layer is in the range of 2: 8 to 8: 2.
 またアルミニウム製缶体が絞り加工・曲げ伸ばし加工及び/又はしごき加工から成形される場合には、ポリエステル樹脂被覆アルミニウム板の状態において、ポリエステル樹脂被覆の厚みが8~30μmの範囲にあることが、成形後の缶体のポリエステル樹脂内面被覆の胴部における厚みを上記範囲に設定する上で好ましい。ポリエステル樹脂被覆を多層とする場合には、トータル厚みが上記厚み範囲にあることが好ましい。
 またアルミニウム板へのポリエステル樹脂の被覆は、従来公知の積層方法によって行うことができ、好適には、キャストフィルム(多層キャストフィルム)のラミネーション、または押出コート(共押出コート)により接着剤を用いることなく被覆することができるが、勿論、接着剤を用いることを制限するものではなく、アルミニウム板との接着に従来公知の接着用プライマーを用いることもできる。
 尚、ポリエステル樹脂被覆アルミニウム板の外面側は、従来公知の缶用塗料やポリエステル樹脂被覆を制限なく形成することができる。
Further, when the aluminum can body is formed by drawing / bending / stretching and / or ironing, the thickness of the polyester resin coating should be in the range of 8 to 30 μm in the state of the polyester resin coated aluminum plate. It is preferable to set the thickness of the polyester resin inner surface coating of the molded can body in the body to the above range. When the polyester resin coating has multiple layers, it is preferable that the total thickness is within the above thickness range.
Further, the polyester resin can be coated on the aluminum plate by a conventionally known laminating method, and an adhesive is preferably used by lamination of a cast film (multilayer cast film) or by an extrusion coat (co-extrusion coat). Of course, the use of an adhesive is not limited, and a conventionally known adhesive primer can also be used for adhesion to an aluminum plate.
A conventionally known paint for cans or a polyester resin coating can be formed on the outer surface side of the polyester resin-coated aluminum plate without limitation.
 本発明においては、上述したポリエステル樹脂被覆アルミニウム板を、絞り加工・再絞り加工、絞り加工・曲げ伸ばし加工、絞り加工・曲げ伸ばし加工・しごき加工或いは絞り・しごき加工等の従来公知の手段に付すことによって製造することができ、特に、絞り加工・曲げ伸ばし加工及び/又はしごき加工から成形されることが好適である。缶体の薄肉化は、胴部は曲げ伸ばし加工及び/又はしごき加工により、ポリエステル樹脂被覆アルミニウム板の素板厚の20~95%、特に30~85%の厚みになるように薄肉化されているのが好ましい。
 成形された缶体は、従来公知の方法により、トリミング加工、熱処理、ネックイン加工、フランジ加工、必要により缶体外面への印刷が施されて、後述する缶蓋巻締め用のシームレス缶とすることができる。
In the present invention, the above-mentioned polyester resin-coated aluminum plate is subjected to conventionally known means such as drawing / re-drawing, drawing / bending / stretching, drawing / bending / stretching / ironing, or drawing / ironing. It can be produced by the above, and in particular, it is preferably formed from drawing / bending / stretching and / or ironing. To thin the can body, the body is bent and stretched and / or ironed so that the thickness of the polyester resin-coated aluminum plate is 20 to 95%, especially 30 to 85%. It is preferable to have.
The molded can body is trimmed, heat-treated, neck-in processed, flanged, and if necessary, printed on the outer surface of the can body by a conventionally known method to obtain a seamless can for tightening the can lid, which will be described later. be able to.
[アルミニウム製缶蓋]
 前記アルミニウム製缶蓋の内面には、ポリエステル/フェノール系塗料から成る塗膜が形成されていることが好適である。前記ポリエステル/フェノール系塗膜の形状や成形方法は特に限定されない。
[Aluminum can lid]
It is preferable that a coating film made of polyester / phenol-based paint is formed on the inner surface of the aluminum can lid. The shape and molding method of the polyester / phenol-based coating film are not particularly limited.
 前記ポリエステル/フェノール系塗膜の厚みは、好適には6~20μmである。前記ポリエステル/フェノール系塗膜の厚みが上記範囲よりも薄い場合、缶体胴部内面の場合と同様、亜硫酸イオンおよび二酸化硫黄分子の樹脂被覆の透過が抑制できず、腐食が発生したりフレーバー性が低下したりしてしまうおそれがある。一方、前記ポリエステル/フェノール系塗膜の厚みが上記範囲よりも厚い場合、経済性に劣るだけでなく、塗料だれや塗膜形成の際のブリスタの発生により、正常な塗膜を形成できず、結果として亜硫酸イオンおよび二酸化硫黄分子の透過を抑制し得る塗膜を形成できないおそれがある。
 アルミニウム製缶蓋を成形するために用いる、ポリエステル/フェノール系塗膜を有する塗装アルミニウム板は、前述したアルミニウム製缶体の成形に用いるアルミニウム板に、主剤としてポリエステル樹脂、硬化剤としてフェノール樹脂を含有する塗料組成物を塗工して成るものである。
The thickness of the polyester / phenol-based coating film is preferably 6 to 20 μm. When the thickness of the polyester / phenol-based coating film is thinner than the above range, the permeation of the resin coating of sulfurous acid ions and sulfur dioxide molecules cannot be suppressed as in the case of the inner surface of the can body body, causing corrosion or flavor property. May decrease. On the other hand, when the thickness of the polyester / phenol-based coating film is thicker than the above range, not only is it inferior in economic efficiency, but also a normal coating film cannot be formed due to paint dripping and generation of blister during coating film formation. As a result, it may not be possible to form a coating film capable of suppressing the permeation of sulfite ions and sulfur dioxide molecules.
The painted aluminum plate having a polyester / phenol-based coating film used for molding an aluminum can lid contains a polyester resin as a main agent and a phenol resin as a curing agent in the aluminum plate used for molding an aluminum can body described above. It is made by applying a coating composition to be used.
 本発明において、上記ポリエステル/フェノール系塗膜を形成可能な塗料組成物としては、主剤としてポリエステル樹脂、硬化剤としてフェノール樹脂を含有する塗料組成物であるかぎり、特に限定されない。
 例えば、これに限定されないが、特開2003-321646号公報に記載された、10~30mgKOH/gの酸価と、3000~10000の数平均分子量とを有するカルボキシル基含有芳香族ポリエステル樹脂とメタクレゾールから誘導されるフェノール樹脂を含有する水性塗料組成物や、特開2013-249376号公報に記載された、酸価が2~50mgKOH/g、ガラス転移温度(Tg)が35~100℃であるポリエステル樹脂(A)と、酸価が0~50mgKOH/g、ガラス転移温度(Tg)が-20~25℃であるポリエステル樹脂(B)とを混合した混合ポリエステル樹脂と、該混合ポリエステル樹脂の樹脂固形分100重量部当たり1~30重量部のレゾール型フェノール樹脂と、全樹脂固形分100重量部に対して0.1~3.0重量部の量の硬化触媒とを含有する塗料組成物等、を好適に使用することができる。
In the present invention, the coating composition capable of forming the polyester / phenol-based coating film is not particularly limited as long as it is a coating composition containing a polyester resin as a main agent and a phenol resin as a curing agent.
For example, but not limited to this, a carboxyl group-containing aromatic polyester resin and metacresol having an acid value of 10 to 30 mgKOH / g and a number average molecular weight of 3000 to 10000 described in JP-A-2003-321646. A water-based coating composition containing a phenol resin derived from, or a polyester having an acid value of 2 to 50 mgKOH / g and a glass transition temperature (Tg) of 35 to 100 ° C. described in JP2013-249376A. A mixed polyester resin obtained by mixing the resin (A) with a polyester resin (B) having an acid value of 0 to 50 mgKOH / g and a glass transition temperature (Tg) of −20 to 25 ° C., and a solid resin of the mixed polyester resin. A coating composition containing 1 to 30 parts by weight of a resol-type phenol resin per 100 parts by weight of a portion and a curing catalyst in an amount of 0.1 to 3.0 parts by weight with respect to 100 parts by weight of the total resin solid content. Can be preferably used.
 本発明においては、前述したとおり、この塗料組成物を塗膜厚が6~20μmとなるように、アルミニウム板に塗工するのが好ましい。用いるアルミニウム板は、アルミニウム製缶体に用いたものと同様のものを使用することができる。
 塗料組成物のアルミニウム板への塗装方法としては、特に制限はなく、従来公知の塗装方法、例えば、スプレー塗装、ロールコーター塗装、浸漬塗装等の何れの方法によっても塗装することができる。また塗膜の焼付条件としては、一般的には100~300℃で5秒~30分間、好適には150~270℃で15秒~15分間であることが好ましい。
In the present invention, as described above, it is preferable to apply this coating composition to an aluminum plate so that the coating thickness is 6 to 20 μm. As the aluminum plate to be used, the same one used for the aluminum can body can be used.
The coating method of the coating composition on the aluminum plate is not particularly limited, and coating can be performed by any conventionally known coating method, for example, spray coating, roll coater coating, dip coating, or the like. The baking conditions for the coating film are generally preferably 100 to 300 ° C. for 5 seconds to 30 minutes, preferably 150 to 270 ° C. for 15 seconds to 15 minutes.
 本発明に用いるアルミニウム製缶蓋は、前述した蓋素材を使用する点を除けば、それ自体公知の成形法で成形することができる。すなわち、塗装アルミニウム板を所定の形状及び寸法に打ち抜き、次いでプレス型で蓋の形に成形することができる。本発明に用いるアルミニウム製蓋は、これに限定されないが、ステイオンタブ(SOT)式のイージーオープン蓋、フルオープンタイプのイージーオープン蓋等であり、特にSOT蓋であることが好適である。 The aluminum can lid used in the present invention can be molded by a molding method known per se, except that the lid material described above is used. That is, the painted aluminum plate can be punched into a predetermined shape and size, and then molded into the shape of a lid by a press die. The aluminum lid used in the present invention is not limited to this, but is a stain tab (SOT) type easy open lid, a fully open type easy open lid, or the like, and a SOT lid is particularly preferable.
(容器詰めワイン)
 本発明の容器詰めワインは、上述したアルミニウム製缶体及びアルミニウム製缶蓋から成る缶(容器)にワインを充填・密封して成るものであり、前述したとおり、亜硫酸塩を酸化防止剤として含有するワインであっても、容器の内面腐食がなく、ワインのフレーバーを長期に亘って損なうことがない。ワインの種類については、赤、白、ロゼ、スパークリング等従来公知のワインを制限なく充填することができる。
(Wine in a container)
The packaged wine of the present invention is formed by filling and sealing wine in a can (container) made of the above-mentioned aluminum can body and aluminum can lid, and as described above, contains sulfite as an antioxidant. Even if the wine is brewed, there is no internal corrosion of the container and the flavor of the wine is not impaired for a long period of time. As for the type of wine, conventionally known wines such as red, white, rosé, and sparkling can be filled without limitation.
 前述した通り、ワインに添加された亜硫酸塩は、ワインのような酸性の溶液中では、一価の亜硫酸イオンHSO もしくは二酸化硫黄分子SOの形で存在する。両者のうち、より樹脂被覆を透過しやすく腐食への悪影響が大きいのは二酸化硫黄分子である。ゆえに、ワイン充填用アルミニウム製缶の製造に際しては、ワイン中の二酸化硫黄分子含量が重要である。
 二酸化硫黄分子含量の算出には、亜硫酸の酸解離定数pKa1.78を使用する。すなわち下記式を利用して二酸化硫黄分子含量が算出できる。
   pH=pKa+log([HSO ]/[SO・HO])
        pH:ワインのpH
        pKa:亜硫酸のpKa
        [HSO ]:亜硫酸イオン濃度(mol/L)
        [SO・HO]:二酸化硫黄分子濃度(mol/L)
As mentioned above, the sulfite added to wine is present in the form of monovalent sulfite ion HSO 3- or sulfur dioxide molecule SO 2 in an acidic solution such as wine. Of the two, sulfur dioxide molecules are more likely to permeate the resin coating and have a greater adverse effect on corrosion. Therefore, the sulfur dioxide molecule content in wine is important in the manufacture of aluminum cans for filling wine.
The acid dissociation constant pKa 1.78 of sulfurous acid is used to calculate the sulfur dioxide molecule content. That is, the sulfur dioxide molecule content can be calculated using the following formula.
pH = pKa + log ([HSO 3- ] / [SO 2 · H 2 O])
pH: wine pH
pKa: pKa of sulfite
[HSO 3- ] : Sulfite ion concentration (mol / L)
[SO 2 · H 2 O]: Sulfur dioxide molecular concentration (mol / L)
 本発明のワイン充填用アルミニウム製缶は、二酸化硫黄分子含量1.9mg/Lまで充填可能である。これは従来技術における二酸化硫黄分子含量(たとえば特許文献3における0.4~0.8mg/L)を超える含量であっても充填可能であるということである。 The aluminum can for wine filling of the present invention can be filled up to a sulfur dioxide molecule content of 1.9 mg / L. This means that even a content exceeding the sulfur dioxide molecule content in the prior art (for example, 0.4 to 0.8 mg / L in Patent Document 3) can be filled.
(缶体の作製)
 アルミニウム板として、リン酸クロメート表面処理アルミニウム板(板厚0.28mm)を使用した。
 この表面処理アルミニウム板を250℃に加熱し、その両面に、ラミネートロールを介してポリエステル樹脂フィルムを熱圧着した後、直ちに水冷することにより、ポリエステル樹脂被覆アルミニウム板を作製した。尚、缶内面側のポリエステル樹脂フィルムとしては、厚みが16μmでイソフタル酸含有量が10モル%の共重合PET樹脂フィルムを用い、缶外面側には、10μm厚のイソフタル酸含有量が12モル%の共重合PET樹脂フィルムを用いた。
 得られたポリエステル樹脂被覆アルミニウム板の両面に、パラフィンワックスを静電塗油した後、直径156mmの円形に打ち抜き、浅絞りカップを作成した。次いで、この浅絞りカップを、再絞り-しごき加工及びドーミング成形を行い、開口端縁部のトリミング加工を行い、201℃で75秒間、次いで210℃で80秒間熱処理を施し、開口端をネッキング加工、フランジング加工を行い、缶胴211径でネック部206径の容量500mlのポリエステル樹脂被覆アルミニウム製シームレス缶である缶体Xを作製した。
 尚、前記缶体Xは、缶体径:66mm、缶体高さ:168mmであり、元板厚に対する缶側壁部の平均板厚減少率:60%である。
(Making a can)
As the aluminum plate, a phosphoric acid chromate surface-treated aluminum plate (plate thickness 0.28 mm) was used.
This surface-treated aluminum plate was heated to 250 ° C., a polyester resin film was thermocompression-bonded on both sides thereof via a laminate roll, and then immediately cooled with water to prepare a polyester resin-coated aluminum plate. As the polyester resin film on the inner surface side of the can, a copolymerized PET resin film having a thickness of 16 μm and an isophthalic acid content of 10 mol% was used, and on the outer surface side of the can, an isophthalic acid content of 10 μm thickness was 12 mol%. The copolymerized PET resin film of the above was used.
Paraffin wax was electrostatically applied to both sides of the obtained polyester resin-coated aluminum plate, and then punched into a circle having a diameter of 156 mm to prepare a shallow drawn cup. Next, this shallow drawn cup is re-squeezed-ironed and domed, trimmed at the edge of the open end, heat-treated at 201 ° C. for 75 seconds, and then heat-treated at 210 ° C. for 80 seconds, and the open end is necked. , Franging was performed to prepare a can body X which is a seamless can made of polyester resin-coated aluminum having a can body of 211 diameter and a neck portion of 206 diameter and a capacity of 500 ml.
The can body X has a can body diameter of 66 mm and a can body height of 168 mm, and the average plate thickness reduction rate of the can side wall portion with respect to the original plate thickness is 60%.
 また比較品として、上記表面処理アルミニウム板を、ポリエステル樹脂フィルムを被覆することなく、上記と同様にしてシームレス缶を作製した後、厚みが3μmのエポキシ/アクリル系塗膜を形成して、内面塗膜を有するアルミニウム製シームレス缶である缶体Yを作製した。エポキシ/アクリル系塗料としては、国際公開第2010/013655号の実施例1に記載された塗料を使用した。 As a comparative product, the surface-treated aluminum plate was coated in the same manner as above without coating the polyester resin film, and then an epoxy / acrylic coating film having a thickness of 3 μm was formed and coated on the inner surface. A can body Y, which is a seamless aluminum can having a film, was produced. As the epoxy / acrylic paint, the paint described in Example 1 of International Publication No. 2010/013655 was used.
(缶蓋の作製)
 板厚0.26mmのJIS A5182H19アルミニウム合金コイルに、ポリエステル/フェノール系塗料又はエポキシ/アクリル系塗料を、内面側となる面に乾燥塗膜とし厚みが8μmとなるように、コイルコートした後、アルミニウム板のピーク温度が260℃で全加熱時間が28秒となるようにガスオーブンで塗膜を焼付け、塗装アルミニウムコイルを得た。また、アルミニウム板の外面側には、内面側とは異なる種類のエポキシ/アクリル系塗料を乾燥膜厚が4μmとなるように形成した。ポリエステル/フェノール系塗料としては、特開2013-249376号公報の実施例8に記載された塗料を使用した。
 前記塗装アルミニウムコイルを使用し、シェル(開封用タブ取付け用蓋)成形機にて、強化環状溝のラジアス部の中央パネルからの深さが2.5mm、およびラジアス部の曲率半径が0.50mmである206径シェルを成形した。これにリベット加工、蓋外面側からスコア加工(スコア残存厚み95μm)、および開封用タブの取付けを行い、SOT缶蓋である缶蓋Zを作製した。
(Making a can lid)
A polyester / phenol-based paint or an epoxy / acrylic-based paint is applied to a JIS A5182H19 aluminum alloy coil having a plate thickness of 0.26 mm as a dry coating on the inner surface side, and then coil-coated so that the thickness is 8 μm, and then aluminum. The coating film was baked in a gas oven so that the peak temperature of the plate was 260 ° C. and the total heating time was 28 seconds to obtain a coated aluminum coil. Further, on the outer surface side of the aluminum plate, an epoxy / acrylic paint different from that on the inner surface side was formed so that the dry film thickness was 4 μm. As the polyester / phenol-based paint, the paint described in Example 8 of JP2013-249376A was used.
Using the painted aluminum coil, the depth from the center panel of the radius portion of the reinforced annular groove is 2.5 mm, and the radius of curvature of the radius portion is 0.50 mm in a shell (cover for attaching a tab for opening) molding machine. A 206-diameter shell was formed. Riveting, scoring from the outer surface side of the lid (residual score thickness 95 μm), and attachment of an opening tab were performed on this to prepare a can lid Z, which is a SOT can lid.
 前記缶体Xに白ワインを充填し前記缶蓋Zで密封した。同様に前記缶体Yにも白ワインを充填し前記缶蓋Zで密封した。これらの容器詰めワインを23℃の恒温条件下で6ヶ月保管した後、缶内面および蓋内面を観察した。充填した白ワインのpHおよび二酸化硫黄分子含量と腐食状態について表1および表2に示す。表1には前記缶体Xおよび前記缶蓋Zから成る缶の結果を、表2には前記缶体Yおよび前記缶蓋Zから成る缶の結果を示す。
 また、図1(a)に白ワインLを充填密封し23℃の恒温条件下で6か月経過後の缶体Xの缶胴内面の写真、図1(b)に缶体Yの缶胴内面の写真、図1(c)に缶体Xに装着された缶蓋Zの内面の写真をそれぞれ示す。図2(a)に白ワインMを充填密封し23℃の恒温条件下で6か月経過後の缶体Xの缶胴内面の写真、図2(b)に缶体Yの缶胴内面の写真をそれぞれ示す。図3(a)に白ワインNを充填密封し23℃の恒温条件下で6か月経過後の缶体Xに装着された缶蓋Zのリベット加工部の写真を示す。
The can body X was filled with white wine and sealed with the can lid Z. Similarly, the can body Y was also filled with white wine and sealed with the can lid Z. After storing these packaged wines under a constant temperature condition of 23 ° C. for 6 months, the inner surface of the can and the inner surface of the lid were observed. Tables 1 and 2 show the pH, sulfur dioxide molecule content, and corrosion state of the filled white wine. Table 1 shows the results of the can made of the can body X and the can lid Z, and Table 2 shows the results of the can made of the can body Y and the can lid Z.
Further, FIG. 1 (a) shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine L, and FIG. 1 (b) shows the can body Y. A photograph of the inner surface and a photograph of the inner surface of the can lid Z attached to the can body X are shown in FIG. 1 (c). FIG. 2A shows a photograph of the inner surface of the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled with white wine M, and FIG. 2B shows the inner surface of the can body Y. Each photo is shown. FIG. 3A shows a photograph of the rivet-processed portion of the can lid Z mounted on the can body X after 6 months have passed under the constant temperature condition of 23 ° C. filled and sealed with white wine N.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002

Claims (10)

  1.  少なくとも缶内面にポリエステル樹脂被覆を有するアルミニウム製缶体と、該アルミニウム製缶体の開口部を覆うアルミニウム製缶蓋とから成り、pH3.0~4.0且つ二酸化硫黄分子含量が1.9mg/L以下のワインを充填することを特徴とするワイン充填用アルミニウム製缶。 It consists of an aluminum can body having at least a polyester resin coating on the inner surface of the can and an aluminum can lid covering the opening of the aluminum can body, and has a pH of 3.0 to 4.0 and a sulfur dioxide molecule content of 1.9 mg /. An aluminum can for filling wine, which is characterized by filling wine of L or less.
  2.  前記二酸化硫黄分子含量が0.4~1.9mg/Lである請求項1記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to claim 1, wherein the sulfur dioxide molecule content is 0.4 to 1.9 mg / L.
  3.  前記アルミニウム製缶蓋の、少なくとも缶蓋内面側にポリエステル/フェノール系塗料から成る塗膜が形成されている請求項1又は2記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to claim 1 or 2, wherein a coating film made of polyester / phenol-based paint is formed on at least the inner surface side of the aluminum can lid.
  4.  前記ポリエステル樹脂被覆の胴部における厚みが、4~30μmの範囲にある請求項1~3の何れかに記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to any one of claims 1 to 3, wherein the thickness of the body of the polyester resin coating is in the range of 4 to 30 μm.
  5.  前記缶蓋の塗膜の厚みが、6~20μmの範囲にある請求項3記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to claim 3, wherein the thickness of the coating film on the can lid is in the range of 6 to 20 μm.
  6.  前記ポリエステル樹脂被覆が、エチレンテレフタレート系ポリエステル樹脂から成る請求項1~5の何れかに記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to any one of claims 1 to 5, wherein the polyester resin coating is made of an ethylene terephthalate polyester resin.
  7.  前記ポリエステル/フェノール系塗料が、ポリエステル樹脂を主剤、レゾール型フェノール樹脂を硬化剤とする塗料組成物から形成されている請求項3~6の何れかに記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to any one of claims 3 to 6, wherein the polyester / phenol-based paint is formed of a paint composition containing a polyester resin as a main agent and a resole-type phenol resin as a curing agent.
  8.  前記缶体が、シームレス缶である請求項1~7の何れかに記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to any one of claims 1 to 7, wherein the can body is a seamless can.
  9.  前記缶蓋が、ステイオンタブ式のイージーオープン缶蓋である請求項1~8の何れかに記載のワイン充填用アルミニウム製缶。 The aluminum can for wine filling according to any one of claims 1 to 8, wherein the can lid is a stayion tab type easy open can lid.
  10.  請求項1~9の何れかに記載のワイン充填用アルミニウム製缶に、pH3.0~4.0且つ二酸化硫黄分子含量が0.4~1.9mg/Lのワインを充填・密封して成ることを特徴とするアルミニウム製缶詰めワイン。 The aluminum can for wine filling according to any one of claims 1 to 9 is filled and sealed with wine having a pH of 3.0 to 4.0 and a sulfur dioxide molecule content of 0.4 to 1.9 mg / L. Aluminum canned wine characterized by that.
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