WO2022057796A1 - Train brake shoe abrasion detection device and detection method - Google Patents
Train brake shoe abrasion detection device and detection method Download PDFInfo
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- WO2022057796A1 WO2022057796A1 PCT/CN2021/118332 CN2021118332W WO2022057796A1 WO 2022057796 A1 WO2022057796 A1 WO 2022057796A1 CN 2021118332 W CN2021118332 W CN 2021118332W WO 2022057796 A1 WO2022057796 A1 WO 2022057796A1
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- Prior art keywords
- wear
- brake shoe
- detection
- rfid reader
- wire
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- 238000001514 detection method Methods 0.000 title claims abstract description 241
- 238000005299 abrasion Methods 0.000 title abstract 5
- 238000012544 monitoring process Methods 0.000 claims abstract description 42
- 230000008859 change Effects 0.000 claims abstract description 4
- 238000004590 computer program Methods 0.000 claims description 24
- 230000005672 electromagnetic field Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 8
- 238000011897 real-time detection Methods 0.000 claims description 5
- 230000006870 function Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 10
- 238000004891 communication Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D66/00—Arrangements for monitoring working conditions, e.g. wear, temperature
- F16D66/02—Apparatus for indicating wear
- F16D66/021—Apparatus for indicating wear using electrical detection or indication means
- F16D66/022—Apparatus for indicating wear using electrical detection or indication means indicating that a lining is worn to minimum allowable thickness
- F16D66/023—Apparatus for indicating wear using electrical detection or indication means indicating that a lining is worn to minimum allowable thickness directly sensing the position of braking members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D66/00—Arrangements for monitoring working conditions, e.g. wear, temperature
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D66/00—Arrangements for monitoring working conditions, e.g. wear, temperature
- F16D2066/003—Position, angle or speed
Definitions
- the application belongs to the technical field of train brake shoes, and in particular relates to a train brake shoe wear detection device and a detection method.
- the brake shoe is a brake part that directly rubs the wheels to stop the train when the train is running and braking. It is a shoe-shaped brake block made of cast iron or other materials. The friction between the wheels stops the wheels from turning. When friction occurs between the wheel and the brake shoe, the temperature of the wheel and the brake shoe will increase, and the surface of the friction block of the brake shoe will be worn. security risks.
- One of the purposes of the embodiments of the present application is to provide a train brake shoe wear detection device and detection method, which aims to solve the problem in the prior art that checking whether the brake shoe needs to be replaced by manual observation is not only time-consuming and laborious, but also has visual errors. , the wear degree of the friction block after replacement is also different, resulting in a technical problem of waste of friction block or hidden safety hazards.
- a first aspect of the embodiments of the present application provides a train brake shoe wear detection device, including a brake shoe wear detection electronic label installed on the train brake shoe, an RFID reader installed on the ground, and a brake shoe wear detection function compatible.
- Ground train monitoring system the brake shoe wear detection electronic tag can be activated by the RFID reader, and the activated brake shoe wear detection electronic tag detects the friction of the brake shoe by detecting the change in the thickness of the friction block of the brake shoe.
- the wear degree of the block, and the detection result including the wear degree is transmitted to the RFID reader, the RFID reader is connected to the ground train monitoring system, and the detection result is transmitted to the ground Train monitoring system.
- a second aspect of the embodiments of the present application provides a method for detecting wear of a train brake shoe, including:
- the brake shoe wear detection electronic label When the brake shoe wear detection electronic label enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result. To the RFID reader/writer installed on the ground, the RFID reader/writer transmits the detection result to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- a third aspect of the embodiments of the present application provides a terminal device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, when the processor executes the computer program accomplish:
- the brake shoe wear detection electronic tag When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation.
- the RFID reader on the ground the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- a fourth aspect of the embodiments of the present application provides a computer-readable storage medium, where the computer-readable storage medium stores a computer program, and the computer program is executed by a processor to implement:
- the brake shoe wear detection electronic tag When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation.
- the RFID reader on the ground the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- a fifth aspect of the embodiments of the present application further provides a computer program product, which, when the computer program product runs on a terminal device, enables the terminal device to implement:
- the brake shoe wear detection electronic tag When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation.
- the RFID reader on the ground the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- the embodiments of the present application include the following advantages:
- the wear of the train brake shoes can be monitored in real time, and the brake shoes that complete the life cycle can be replaced in time.
- the efficiency of the workers is not only improved, but also the purpose is prevented.
- the automatic management of train brake shoe wear inspection and the traceability management of brake shoe replacement are realized, reducing brake shoe waste, improving train operation safety and reducing operating costs.
- FIG. 1 is a schematic diagram of a train brake shoe wear detection device of the present application.
- FIG. 2 is a schematic structural diagram of a train brake shoe of a train brake shoe wear detection device of the present application.
- a train brake shoe wear detection device includes a passive UHF RFID brake shoe wear detection electronic tag 10 installed on the train brake shoe, and an RFID reader 20 installed on the ground and compatible
- the ground train monitoring system 30 with brake shoe wear detection function ;
- the passive UHF RFID brake shoe wear detection electronic tag 10 includes a plurality of position detection wires 13 for brake shoe wear detection, a common wire 14 and a detection wire interface and a common wire
- the passive UHF RFID tag chip 11 and the tag antenna 12 of the line interface, each position detection wire 13 and the common wire 14 are respectively connected to the detection line interface and the common wire interface of the passive UHF RFID tag chip 11, and the tag antenna 12 is connected to the wireless interface.
- Each position detection wire 13 is short-circuited and electrically connected to the common wire 14 at the end, each position detection wire 13 is arranged in a specific shape, and the ends are distributed at the minimum wear point 15 and the maximum wear point 16 perpendicular to the friction surface of the brake shoe In between, the distances from the ends of all the position detection wires 13 to the friction surface are arranged in sequence, they form an oblique line and are connected with the common wire 14, and are fixed on a specific position of the friction block of the train brake shoe.
- the passive UHF RFID tag chip 11 can detect the connection state of each position detection wire 13 and the common wire 14. When it detects that a certain position detection wire 13 is disconnected from the common wire 14, it indicates that the position detection wire 13 is connected to the common wire 14.
- the brake shoe at the connection point position of the wire 14 is worn out. If it is detected that multiple position detection wires 13 are disconnected, it indicates that the brake shoe at the connection point position of the wire is worn out.
- the connection state of these position detection wires 13 and the common wire 14 can indicate the degree of wear of the brake shoe friction block, so the passive UHF RFID brake shoe wear detection electronic tag 10 can detect the change of the thickness of the brake shoe friction block and the wear of the brake shoe friction block. degree of wear.
- the wear position 17 corresponding to the minimum wear point 15 is the minimum wear concerned by the system; the wear position 18 corresponding to the maximum wear point 16 is the maximum wear concerned by the system. When the friction block reaches the maximum wear, the brake shoe must be replaced.
- the passive UHF RFID brake shoe wear detection electronic tag 10 When the passive UHF RFID brake shoe wear detection electronic tag 10 enters the antenna electromagnetic field area of the RFID reader/writer 20 installed on the ground, the passive UHF RFID brake shoe wear detection electronic tag 10 is activated to detect the brake shoe friction block. and then transmit the information such as the label TID code or EPC code representing the installation position or identity information of the brake shoe and the current position detection wire connection state detection result to the RFID reader 20 on the ground, and each data passes through the communication network 40. Finally, it is transmitted to the ground train monitoring system 30, so that the ground train monitoring system 30 can timely and accurately know the wear degree of the friction block of the brake shoe, send an alarm message to the brake shoe with serious wear in time, and carry out the inspection on the brake shoe that exceeds the wear tolerance limit. Call the police and arrange for a replacement.
- the passive UHF The working frequency band of the RFID brake shoe wear detection electronic tag 10 and the RFID reader/writer installed on the ground is the UHF frequency band, which has a long reading and writing distance, and RFID electronic tags of other working frequency bands can also be used.
- the communication protocol includes but is not limited to UHF.
- Various communication protocol standards of RFID and self-defined communication protocols, RFID electronic tags can receive the instructions of the RFID reader and respond to the instructions to perform wear detection and tag reading and writing operations and return various data.
- the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip, the wear detection line is close to the wear surface of the brake shoe friction block, and the tag antenna is far away from the wear surface of the brake shoe friction block, which can ensure friction in the brake shoe.
- the tag antenna cannot be damaged under the maximum wear state of the block.
- the wear detection wire includes at least one position detection wire and a common wire, and each position detection wire is short-circuited and electrically connected to the common wire at the end close to the wear surface of the brake shoe friction block.
- the tag chip detects the connection state of each position detection wire at its end with the common wire, and when it detects that a position detection wire is disconnected from the common wire, it indicates that the position detection wire is connected to the common wire.
- the brake shoe friction pad at the point position is worn out.
- multiple position detection wires for wear detection can be set, and the maximum number of position detection wires is set based on the number of position detection ports supported by the chip; each position detection wire The wire is short-circuited and electrically connected to the common wire at the end.
- Each position detection wire is arranged in a specific shape, distributed between the minimum wear point and the maximum wear point perpendicular to the friction surface of the brake shoe, and fixed on the friction surface of the train brake shoe. at a specific location in the block.
- the wear detection line is perpendicular to the wear surface of the brake shoe friction block, and the connection point between the position detection wire and the common wire and the wear surface of the brake shoe friction block The distance increases sequentially.
- connection points of the position detection wire and the common wire are evenly distributed between the minimum wear point and the maximum wear point of the brake shoe friction block.
- the train brake shoe wear detection device provided by the present application is located on the brake shoe 60 around the train wheel 50, wherein the brake shoe module 60 includes a friction block 61, an armature brake arm 62, and a passive UHF RFID brake shoe wear
- the electronic label 10 is detected, the friction block 61 is firmly installed on the armature brake arm 62, and the armature brake arm 62 is connected with the train pneumatic device.
- the brake shoe hugs the wheel, and the train is rubbed against the wheel through the friction block.
- the passive UHF RFID brake shoe wear detection electronic tag 10 is installed on the bottom surface 63 or the side surface of the friction block 61.
- the arc surface of the friction block 61 in contact with the wheel 50 is the wear surface 64, and the vertical direction of the wear surface is the wear direction, as shown in Figure 2
- the direction indicated by the arrow on the mid bottom surface 63 is the wear direction.
- the position detection wire 13 used for wear detection in the electronic tag is also called a wear detection line.
- the position detection wire of the electronic tag is close to the wear surface 64, but the antenna of the electronic tag needs to be far away from the wear surface 64 and close to the armature brake arm 62 to ensure that the tag antenna cannot be damaged under the maximum wear state of the brake shoe friction block 61.
- the embodiment of the present application also provides a method for detecting the wear of a train brake shoe.
- the passive UHF RFID brake shoe wear detection electronic tag 10 passes through the electromagnetic field area emitted by the RFID reader/writer 20 installed on the ground
- the passive The UHF RFID tag chip 11 is activated, detects the connection state of the position detection wire 13, and then transmits data such as the label TID code or EPC code representing the installation position or identity information of the brake shoe and the current position detection wire 13 connection state detection result and other data
- various data are finally transmitted to the ground train monitoring system 30, so that the ground train monitoring system 30 can timely and accurately know the wear degree of the friction block of the brake shoe, and issue an alarm in time for the brake shoe with serious wear. information, and alarm and arrange replacement of brake shoes exceeding the wear tolerance limit to ensure the safe operation of the train.
- the present application proposes a train brake shoe wear detection device and a detection method for monitoring the wear degree of the friction block of the train brake shoe in real time.
- a train brake shoe wear detection device and a detection method for monitoring the wear degree of the friction block of the train brake shoe in real time.
- an alarm signal will be issued, and personnel will be arranged to replace the scrapped brake shoe in time, which greatly ensures the safety of the train.
- the present application provides a train brake shoe wear detection device and a detection method, which improves the wear detection accuracy, improves the intelligence of the train, and reduces the running cost.
- the present application provides a train brake shoe wear detection device and detection method.
- the train brake shoe wear condition can be monitored in real time, the brake shoe that has completed its life cycle can be replaced in time, and the brake shoe wear can be checked with manual visual inspection. In comparison, it not only improves the efficiency of workers, but also prevents the occurrence of visual errors, realizes automatic management of train brake shoe wear inspection and brake shoe replacement traceability management, reduces brake shoe waste, improves train operation safety and reduces operating costs. .
- the present application proposes a terminal device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements when executing the computer program:
- the brake shoe wear detection electronic tag When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation.
- the RFID reader on the ground the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip; when the processor executes the computer program, the processor further implements:
- the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe.
- the detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the brake shoe friction block according to the detection result, send an alarm message to the brake shoe with serious wear, and alarm and replace the brake shoe that exceeds the wear tolerance limit.
- a plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions in the vertical direction to the friction surface of the brake shoe.
- the end of the detection wire is the maximum tolerable wear position, that is, the maximum wear point.
- the present application proposes a computer-readable storage medium, where a computer program is stored in the computer-readable storage medium, wherein, when the computer program is executed by a processor, the following is realized:
- the brake shoe wear detection electronic tag When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation.
- the RFID reader on the ground the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip; when the computer program is executed by the processor, it realizes:
- the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe.
- the detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the friction block of the brake shoe according to the detection result, and to issue an alarm message to the brake shoe with serious wear, and to alarm and replace the brake shoe that exceeds the wear tolerance limit.
- a plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions in the vertical direction to the friction surface of the brake shoe.
- the end of the detection wire is the maximum tolerable wear position, that is, the maximum wear point.
- a computer program can be divided into one or more units, one or more units are stored in a memory, and executed by a processor to complete the present application.
- One or more units may be a series of computer program instruction segments capable of performing specific functions, and the instruction segments are used to describe the execution process of the computer program in the terminal device.
- the computer-readable storage medium may be an internal storage unit of the terminal device described in the foregoing embodiments, such as a hard disk or a memory of the terminal device.
- the computer-readable storage medium may be non-volatile or volatile.
- the computer-readable storage medium may also be an external storage device of the terminal device, for example, a plug-in hard disk, a secure digital (Secure Digital, SD) card, a flash memory card (Flash Card), etc. equipped on the terminal device.
- the terminal device may include, but is not limited to, a processor and a memory. Those skilled in the art can understand that a terminal device may include an input and output device, a network access device, a bus, and the like.
- the processor may be a central processing unit, or other general-purpose processors, digital signal processors, application-specific integrated circuits, off-the-shelf programmable gate arrays or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. .
- a general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.
- the memory may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device.
- the memory may also be an external storage device of the terminal device, such as a plug-in hard disk, a smart memory card, a flash memory card, etc., which are equipped on the terminal device. Further, the memory may also include both an internal storage unit of the terminal device and an external storage device.
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Abstract
A train brake shoe abrasion detection device and detection method. The detection device comprises a brake shoe abrasion detection electronic tag (10) mounted on a train brake shoe (60), an RFID reader/writer (20) mounted on the ground, and a ground train monitoring system (30); the brake shoe abrasion detection electronic tag (10) detects the degree of abrasion of a brake shoe friction block (61) by detecting a change in the thickness of the brake shoe friction block (61), and transmits a detection result to the RFID reader/writer (20) in a wireless transmission manner; and the RFID reader/writer (20) is connected to the ground train monitoring system (30).
Description
本申请要求于2020年09月15日在中国专利局提交的、申请号为202010967338.X、发明名称为“一种列车闸瓦磨耗检测装置和检测方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202010967338.X and the invention title "A train brake shoe wear detection device and detection method", which was filed in the China Patent Office on September 15, 2020, all of which are The contents are incorporated herein by reference.
本申请属于列车闸瓦技术领域,尤其涉及一种列车闸瓦磨耗检测装置和检测方法。The application belongs to the technical field of train brake shoes, and in particular relates to a train brake shoe wear detection device and a detection method.
闸瓦是列车运行制动时直接摩擦车轮使列车停车的制动零件,它是用铸铁或其他材料制成的瓦状制动块,在制动时抱紧车轮踏面,通过闸瓦摩擦块与车轮之间的摩擦使车轮停止转动。当车轮与闸瓦发生摩擦时,车轮和闸瓦温度将增高,闸瓦摩擦块表面将发生磨耗,当摩擦块磨耗到一定程度时,如不能及时更换闸瓦,将给列车运行带来极大的安全隐患。The brake shoe is a brake part that directly rubs the wheels to stop the train when the train is running and braking. It is a shoe-shaped brake block made of cast iron or other materials. The friction between the wheels stops the wheels from turning. When friction occurs between the wheel and the brake shoe, the temperature of the wheel and the brake shoe will increase, and the surface of the friction block of the brake shoe will be worn. security risks.
现阶段列车闸瓦磨耗程度通过在摩擦块上划线,列车停车时,人工观察方式查看闸瓦是否需要更换,不仅耗时费力,同时存在视力误差,更换后的摩擦块磨耗程度也不相同,造成摩擦块浪费或者安全隐患。At this stage, the wear degree of the train brake shoe is marked on the friction block. When the train stops, it is not only time-consuming and laborious to check whether the brake shoe needs to be replaced by manual observation, but also has visual errors. Cause friction block waste or safety hazards.
本申请实施例的目的之一在于:提供一种列车闸瓦磨耗检测装置和检测方法,旨在解决现有技术中,人工观察方式查看闸瓦是否需要更换,不仅耗时费力,同时存在视力误差,更换后的摩擦块磨耗程度也不相同,造成摩擦块浪费或者安全隐患的技术问题。One of the purposes of the embodiments of the present application is to provide a train brake shoe wear detection device and detection method, which aims to solve the problem in the prior art that checking whether the brake shoe needs to be replaced by manual observation is not only time-consuming and laborious, but also has visual errors. , the wear degree of the friction block after replacement is also different, resulting in a technical problem of waste of friction block or hidden safety hazards.
为解决上述技术问题,本申请实施例采用的技术方案是:In order to solve the above-mentioned technical problems, the technical solutions adopted in the embodiments of the present application are:
本申请实施例的第一方面提供了一种列车闸瓦磨耗检测装置,包括安装在列车闸瓦上的闸瓦磨耗检测电子标签以及安装在地面的RFID读写器和兼容闸瓦磨耗检测功能的地面列车监控系统,所述闸瓦磨耗检测电子标签可被所述RFID读写器激活,激活后的所述闸瓦磨耗检测电子标签通过检测闸瓦摩擦块厚度的变化来检测所述闸瓦摩擦块的磨耗程度,并将包含所述磨耗程度的检测结果传输给所述RFID读写器,所述RFID读写器与所述地面列车监控系统连接,并将所述检测结果传输给所述地面列车监控系统。A first aspect of the embodiments of the present application provides a train brake shoe wear detection device, including a brake shoe wear detection electronic label installed on the train brake shoe, an RFID reader installed on the ground, and a brake shoe wear detection function compatible. Ground train monitoring system, the brake shoe wear detection electronic tag can be activated by the RFID reader, and the activated brake shoe wear detection electronic tag detects the friction of the brake shoe by detecting the change in the thickness of the friction block of the brake shoe The wear degree of the block, and the detection result including the wear degree is transmitted to the RFID reader, the RFID reader is connected to the ground train monitoring system, and the detection result is transmitted to the ground Train monitoring system.
本申请实施例的第二方面提供了一种列车闸瓦磨耗检测方法,包括:A second aspect of the embodiments of the present application provides a method for detecting wear of a train brake shoe, including:
当所述闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic label enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result. To the RFID reader/writer installed on the ground, the RFID reader/writer transmits the detection result to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
本申请实施例的第三方面提供了一种终端设备,包括存储器、处理器以及存储在所述存储器中并可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现:A third aspect of the embodiments of the present application provides a terminal device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, when the processor executes the computer program accomplish:
当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
本申请实施例的第四方面提供了一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,所述计算机程序被处理器执行时实现:A fourth aspect of the embodiments of the present application provides a computer-readable storage medium, where the computer-readable storage medium stores a computer program, and the computer program is executed by a processor to implement:
当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
本申请实施例的第五方面还提供了一种计算机程序产品,当所述计算机程序产品在终端设备上运行时,使得所述终端设备执行时实现:A fifth aspect of the embodiments of the present application further provides a computer program product, which, when the computer program product runs on a terminal device, enables the terminal device to implement:
当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
与现有技术相比,本申请实施例包括以下优点:Compared with the prior art, the embodiments of the present application include the following advantages:
本申请实施例,通过上述方案,可实时监测列车闸瓦磨耗情况,及时更换完成生命周期的闸瓦,与人工目视进行检查闸瓦磨耗相比,不仅提高了工人的效率,而且防止了目视误差的发生,实现了列车闸瓦磨耗检查自动化管理和闸瓦更换溯源管理,减小闸瓦浪费,提高了列车运行安全并降低运行成本。In the embodiment of the present application, through the above solution, the wear of the train brake shoes can be monitored in real time, and the brake shoes that complete the life cycle can be replaced in time. Compared with the manual visual inspection of the brake shoe wear, the efficiency of the workers is not only improved, but also the purpose is prevented. Depending on the occurrence of errors, the automatic management of train brake shoe wear inspection and the traceability management of brake shoe replacement are realized, reducing brake shoe waste, improving train operation safety and reducing operating costs.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or exemplary technologies. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本申请一种列车闸瓦磨耗检测装置的示意图。FIG. 1 is a schematic diagram of a train brake shoe wear detection device of the present application.
图2是本申请一种列车闸瓦磨耗检测装置的列车闸瓦结构示意图。FIG. 2 is a schematic structural diagram of a train brake shoe of a train brake shoe wear detection device of the present application.
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本申请实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本申请。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本申请的描述。In the following description, for the purpose of illustration rather than limitation, specific details such as a specific system structure and technology are set forth in order to provide a thorough understanding of the embodiments of the present application. However, it will be apparent to those skilled in the art that the present application may be practiced in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
应当理解,当在本申请说明书和所附权利要求书中使用时,术语“包括”指示所描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。It is to be understood that, when used in this specification and the appended claims, the term "comprising" indicates the presence of the described feature, integer, step, operation, element and/or component, but does not exclude one or more other The presence or addition of features, integers, steps, operations, elements, components and/or sets thereof.
另外,在本申请说明书和所附权利要求书的描述中,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, in the description of the specification of the present application and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the description, and should not be construed as indicating or implying relative importance.
下面结合附图说明及具体实施方式对本申请作进一步说明。The present application will be further described below with reference to the description of the drawings and specific embodiments.
如图1所示,本申请提供的一种列车闸瓦磨耗检测装置,包含安装在列车闸瓦上的无源UHF RFID闸瓦磨耗检测电子标签10以及安装在地面的RFID读写器20和兼容闸瓦磨耗检测功能的地面列车监控系统30;无源UHF RFID闸瓦磨耗检测电子标签10包含多条用于闸瓦磨耗检测的位置检测导线13、一条公共导线14以及带有检测线接口和公共线接口的无源UHF RFID标签芯片11以及标签天线12,各条位置检测导线13和公共导线14分别连接到无源UHF RFID标签芯片11的检测线接口和公共导线接口,标签天线12连接到无源UHF RFID标签芯片11的天线连接端口。每条位置检测导线13在末端与公共导线14进行短路电连接,每条位置检测导线13按特定的形状进行排列,末端分布于与闸瓦摩擦面垂直方向的最小磨耗点15和最大磨耗点16之间,所有的位置检测导线13的末端到摩擦面的距离依次序排列,它们形成一条斜线并与公共导线14相连,并固定在列车闸瓦摩擦块的特定位置上。无源UHF RFID标签芯片11可以检测到每条位置检测导线13与公共导线14的连接状态,当检测到某条位置检测导线13与公共导线14断开时,则表明该位置检测导线13与公共导线14的连接点位置的闸瓦被磨耗了,若检测到有多个位置检测导线13断开,则表明有多个导线连接点位置的闸瓦被磨耗了。这些位置检测导线13与公共导线14连接状态可表示闸瓦磨擦块的磨耗程度,因此所述无源UHF RFID闸瓦磨耗检测电子标签10能检测闸瓦摩擦块厚度的变化以及闸瓦摩擦块的磨耗程度。最小磨耗点15所对应的磨耗位置17为系统关注的最小磨耗;最大磨耗点16所对应的磨耗位置18为系统关注的最大磨耗。当摩擦块达到最大磨耗时,必需更换闸瓦。所述无源UHF RFID闸瓦磨耗检测电子标签10进入所述安装在地面的RFID读写器20的天线电磁场区时,无源UHF RFID闸瓦磨耗检测电子标签10被激活,检测闸瓦磨擦块的磨耗程度,然后把代表闸瓦安装位置或身份信息的标签TID码或EPC码以及当前的位置检测导线连接状态检测结果等信息传输给地面的RFID读写器20,各项数据通过通信网络40最终传输到地面列车监控系统30,使地面列车监控系统30能及时、准确地知道闸瓦摩擦块的磨耗程度,对磨耗严重的闸瓦及时发出报警信息,并对超出磨耗容忍极限的闸瓦进行报警并安排更换。As shown in FIG. 1 , a train brake shoe wear detection device provided by the present application includes a passive UHF RFID brake shoe wear detection electronic tag 10 installed on the train brake shoe, and an RFID reader 20 installed on the ground and compatible The ground train monitoring system 30 with brake shoe wear detection function; the passive UHF RFID brake shoe wear detection electronic tag 10 includes a plurality of position detection wires 13 for brake shoe wear detection, a common wire 14 and a detection wire interface and a common wire The passive UHF RFID tag chip 11 and the tag antenna 12 of the line interface, each position detection wire 13 and the common wire 14 are respectively connected to the detection line interface and the common wire interface of the passive UHF RFID tag chip 11, and the tag antenna 12 is connected to the wireless interface. The antenna connection port of the source UHF RFID tag chip 11. Each position detection wire 13 is short-circuited and electrically connected to the common wire 14 at the end, each position detection wire 13 is arranged in a specific shape, and the ends are distributed at the minimum wear point 15 and the maximum wear point 16 perpendicular to the friction surface of the brake shoe In between, the distances from the ends of all the position detection wires 13 to the friction surface are arranged in sequence, they form an oblique line and are connected with the common wire 14, and are fixed on a specific position of the friction block of the train brake shoe. The passive UHF RFID tag chip 11 can detect the connection state of each position detection wire 13 and the common wire 14. When it detects that a certain position detection wire 13 is disconnected from the common wire 14, it indicates that the position detection wire 13 is connected to the common wire 14. The brake shoe at the connection point position of the wire 14 is worn out. If it is detected that multiple position detection wires 13 are disconnected, it indicates that the brake shoe at the connection point position of the wire is worn out. The connection state of these position detection wires 13 and the common wire 14 can indicate the degree of wear of the brake shoe friction block, so the passive UHF RFID brake shoe wear detection electronic tag 10 can detect the change of the thickness of the brake shoe friction block and the wear of the brake shoe friction block. degree of wear. The wear position 17 corresponding to the minimum wear point 15 is the minimum wear concerned by the system; the wear position 18 corresponding to the maximum wear point 16 is the maximum wear concerned by the system. When the friction block reaches the maximum wear, the brake shoe must be replaced. When the passive UHF RFID brake shoe wear detection electronic tag 10 enters the antenna electromagnetic field area of the RFID reader/writer 20 installed on the ground, the passive UHF RFID brake shoe wear detection electronic tag 10 is activated to detect the brake shoe friction block. and then transmit the information such as the label TID code or EPC code representing the installation position or identity information of the brake shoe and the current position detection wire connection state detection result to the RFID reader 20 on the ground, and each data passes through the communication network 40. Finally, it is transmitted to the ground train monitoring system 30, so that the ground train monitoring system 30 can timely and accurately know the wear degree of the friction block of the brake shoe, send an alarm message to the brake shoe with serious wear in time, and carry out the inspection on the brake shoe that exceeds the wear tolerance limit. Call the police and arrange for a replacement.
更进一步,所述无源UHF
RFID闸瓦磨耗检测电子标签10以及安装在地面的RFID读写器的工作频段为UHF频段,具有较远的读写距离,也可以采用其他工作频段的RFID电子标签,通信协议包含但不限于UHF RFID的各种通信协议标准和自定义的通信协议,RFID电子标签能接收所述RFID读写器的指令并响应指令进行磨耗检测和标签的读写操作和返回各种数据。Further, the passive UHF
The working frequency band of the RFID brake shoe wear detection electronic tag 10 and the RFID reader/writer installed on the ground is the UHF frequency band, which has a long reading and writing distance, and RFID electronic tags of other working frequency bands can also be used. The communication protocol includes but is not limited to UHF. Various communication protocol standards of RFID and self-defined communication protocols, RFID electronic tags can receive the instructions of the RFID reader and respond to the instructions to perform wear detection and tag reading and writing operations and return various data.
作为本申请的进一步改进,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口,所述磨耗检测线靠近所述闸瓦摩擦块的磨耗面,所述标签天线远离所述闸瓦摩擦块的磨耗面,可确保在闸瓦磨擦块最大磨耗状态下不能损伤标签天线。As a further improvement of the present application, the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip, the wear detection line is close to the wear surface of the brake shoe friction block, and the tag antenna is far away from the wear surface of the brake shoe friction block, which can ensure friction in the brake shoe. The tag antenna cannot be damaged under the maximum wear state of the block.
作为本申请的进一步改进,所述磨耗检测线包含至少一条位置检测导线和一条公共导线,每条位置检测导线在靠近所述闸瓦摩擦块的磨耗面的末端与公共导线进行短路电连接,通过所述标签芯片检测所述每条位置检测导线在其末端与公共导线的连接状态,当检测到某条位置检测导线与公共导线断开时,则表明该位置检测导线与所述公共导线的连接点位置的闸瓦摩擦块被磨耗了。As a further improvement of the present application, the wear detection wire includes at least one position detection wire and a common wire, and each position detection wire is short-circuited and electrically connected to the common wire at the end close to the wear surface of the brake shoe friction block. The tag chip detects the connection state of each position detection wire at its end with the common wire, and when it detects that a position detection wire is disconnected from the common wire, it indicates that the position detection wire is connected to the common wire. The brake shoe friction pad at the point position is worn out.
作为本申请的进一步改进,为获取详细磨耗检测情况,可设置多条用于磨耗检测的位置检测导线,最多的位置检测导线数量设置基于芯片支持的位置检测端口数量情况而定;每条位置检测导线在末端与公共导线进行短路电连接,每条位置检测导线按特定的形状进行排列,分布于与闸瓦摩擦面垂直方向的最小磨耗点和最大磨耗点之间,并固定在列车闸瓦摩擦块的特定位置上。As a further improvement of this application, in order to obtain detailed wear detection conditions, multiple position detection wires for wear detection can be set, and the maximum number of position detection wires is set based on the number of position detection ports supported by the chip; each position detection wire The wire is short-circuited and electrically connected to the common wire at the end. Each position detection wire is arranged in a specific shape, distributed between the minimum wear point and the maximum wear point perpendicular to the friction surface of the brake shoe, and fixed on the friction surface of the train brake shoe. at a specific location in the block.
作为本申请的进一步改进,所述磨耗检测线有多条并平行设置,所述磨耗检测线的长度依次变小。As a further improvement of the present application, there are multiple wear detection lines and are arranged in parallel, and the lengths of the wear detection lines are successively reduced.
作为本申请的进一步改进,所述磨耗检测线垂直于所述闸瓦摩擦块的磨耗面,所述位置检测导线与所述公共导线的连接点与所述闸瓦摩擦块的磨耗面之间的距离依次变大。As a further improvement of the present application, the wear detection line is perpendicular to the wear surface of the brake shoe friction block, and the connection point between the position detection wire and the common wire and the wear surface of the brake shoe friction block The distance increases sequentially.
作为本申请的进一步改进,所述位置检测导线与所述公共导线的连接点均布在所述闸瓦摩擦块的最小磨耗点、最大磨耗点之间。As a further improvement of the present application, the connection points of the position detection wire and the common wire are evenly distributed between the minimum wear point and the maximum wear point of the brake shoe friction block.
如图2所示,本申请提供的列车闸瓦磨耗检测装置位于列车车轮50周边的闸瓦60上,其中闸瓦模块60包含摩擦块61、衔铁抱闸臂62、无源UHF RFID闸瓦磨耗检测电子标签10,摩擦块61牢固安装到衔铁抱闸臂62上,衔铁抱闸臂62与列车气动装置连接,制动时闸瓦抱紧车轮,通过摩擦块与车轮摩擦制动列车。无源UHF RFID闸瓦磨耗检测电子标签10安装在摩擦块61的底面63或侧面上,摩擦块61与车轮50接触的弧面为磨耗面64,磨耗面的垂直方向为磨耗方向,如图2中底面63上箭头所示的方向为磨耗方向。电子标签中用于磨耗检测的位置检测导线13又称磨耗检测线。电子标签的位置检测导线靠近磨耗面64,但电子标签的天线需远离磨耗面64且靠近衔铁闸臂62,要确保在闸瓦磨擦块61最大磨耗状态下不能损伤标签天线。As shown in FIG. 2 , the train brake shoe wear detection device provided by the present application is located on the brake shoe 60 around the train wheel 50, wherein the brake shoe module 60 includes a friction block 61, an armature brake arm 62, and a passive UHF RFID brake shoe wear The electronic label 10 is detected, the friction block 61 is firmly installed on the armature brake arm 62, and the armature brake arm 62 is connected with the train pneumatic device. When braking, the brake shoe hugs the wheel, and the train is rubbed against the wheel through the friction block. The passive UHF RFID brake shoe wear detection electronic tag 10 is installed on the bottom surface 63 or the side surface of the friction block 61. The arc surface of the friction block 61 in contact with the wheel 50 is the wear surface 64, and the vertical direction of the wear surface is the wear direction, as shown in Figure 2 The direction indicated by the arrow on the mid bottom surface 63 is the wear direction. The position detection wire 13 used for wear detection in the electronic tag is also called a wear detection line. The position detection wire of the electronic tag is close to the wear surface 64, but the antenna of the electronic tag needs to be far away from the wear surface 64 and close to the armature brake arm 62 to ensure that the tag antenna cannot be damaged under the maximum wear state of the brake shoe friction block 61.
本申请实施例还一种列车闸瓦磨耗检测方法,列车高速行驶时,所述无源UHF RFID闸瓦磨耗检测电子标签10经过安装在地面的RFID读写器20发射的电磁场区时,无源UHF RFID标签芯片11被激活,检测所述位置检测导线13的连接状态,然后把代表闸瓦安装位置或身份信息的标签TID码或EPC码以及当前的位置检测导线13连接状态检测结果等数据传输给地面的RFID读写器20,各项数据最终传输到地面列车监控系统30,使地面列车监控系统能30及时、准确地知道闸瓦摩擦块的磨耗程度,对磨耗严重的闸瓦及时发出报警信息,并对超出磨耗容忍极限的闸瓦进行报警并安排更换,确保列车安全运营。The embodiment of the present application also provides a method for detecting the wear of a train brake shoe. When the train is running at a high speed, when the passive UHF RFID brake shoe wear detection electronic tag 10 passes through the electromagnetic field area emitted by the RFID reader/writer 20 installed on the ground, the passive The UHF RFID tag chip 11 is activated, detects the connection state of the position detection wire 13, and then transmits data such as the label TID code or EPC code representing the installation position or identity information of the brake shoe and the current position detection wire 13 connection state detection result and other data For the RFID reader 20 on the ground, various data are finally transmitted to the ground train monitoring system 30, so that the ground train monitoring system 30 can timely and accurately know the wear degree of the friction block of the brake shoe, and issue an alarm in time for the brake shoe with serious wear. information, and alarm and arrange replacement of brake shoes exceeding the wear tolerance limit to ensure the safe operation of the train.
本申请提出一种实时监测列车闸瓦摩擦块磨耗程度的列车闸瓦磨耗检测装置和检测方法,闸瓦磨耗程度可以通过采用RFID技术以无线通讯方式传输到地面的RFID读写器并最终传输到控制室,若闸瓦摩擦块磨耗值达到更换闸瓦限定值时,发出报警信号,及时安排人员对报废闸瓦更换,极大的确保列车行车安全。The present application proposes a train brake shoe wear detection device and a detection method for monitoring the wear degree of the friction block of the train brake shoe in real time. In the control room, if the wear value of the friction block of the brake shoe reaches the limit value of the replacement brake shoe, an alarm signal will be issued, and personnel will be arranged to replace the scrapped brake shoe in time, which greatly ensures the safety of the train.
本申请提供的一种列车闸瓦磨耗检测装置和检测方法,提高了磨耗检测精确度,提高了列车智能化,降低了运行成本。The present application provides a train brake shoe wear detection device and a detection method, which improves the wear detection accuracy, improves the intelligence of the train, and reduces the running cost.
本申请提供的一种列车闸瓦磨耗检测装置和检测方法,通过运用RFID无线传输技术,可实时监测列车闸瓦磨耗情况,及时更换完成生命周期的闸瓦,与人工目视进行检查闸瓦磨耗相比,不仅提高了工人的效率,而且防止了目视误差的发生,实现了列车闸瓦磨耗检查自动化管理和闸瓦更换溯源管理,减小闸瓦浪费,提高了列车运行安全并降低运行成本。The present application provides a train brake shoe wear detection device and detection method. By using the RFID wireless transmission technology, the train brake shoe wear condition can be monitored in real time, the brake shoe that has completed its life cycle can be replaced in time, and the brake shoe wear can be checked with manual visual inspection. In comparison, it not only improves the efficiency of workers, but also prevents the occurrence of visual errors, realizes automatic management of train brake shoe wear inspection and brake shoe replacement traceability management, reduces brake shoe waste, improves train operation safety and reduces operating costs. .
本申请提出一种终端设备,包括存储器、处理器以及存储在所述存储器中并可在所述处理器上运行的计算机程序,其中,所述处理器执行所述计算机程序时实现:The present application proposes a terminal device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements when executing the computer program:
当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
作为本申请的进一步改进,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口;所述处理器执行所述计算机程序时还实现:As a further improvement of the present application, the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip; when the processor executes the computer program, the processor further implements:
所述闸瓦磨耗检测电子标签经过安装在地面的所述RFID读写器发射的电磁场区时,所述标签天线用于接收所述RFID读写器发出的电磁波能量,并将所述电磁波能量转化为所述标签芯片工作所需能量,激活所述标签芯片;激活后的所述标签芯片用于实时检测各条位置检测导线与公共导线的连接状态,并将代表闸瓦安装位置或身份信息的标签TID码或EPC码、当前检测的位置检测线连接状态的检测结果传输给所述RFID读写器;所述RFID读写器用于将所述检测结果传输到所述地面列车监控系统,所述地面列车监控系统用于根据所述检测结果得到所述闸瓦摩擦块的磨耗程度,并对磨耗严重的闸瓦发出报警信息,以及对超出磨耗容忍极限的闸瓦进行报警和更换。When the brake shoe wear detection electronic tag passes through the electromagnetic field area emitted by the RFID reader/writer installed on the ground, the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe. The detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the brake shoe friction block according to the detection result, send an alarm message to the brake shoe with serious wear, and alarm and replace the brake shoe that exceeds the wear tolerance limit.
作为本申请的进一步改进,所述处理器执行所述计算机程序时还实现:As a further improvement of the present application, when the processor executes the computer program, it also implements:
用于闸瓦磨耗检测的多条位置检测导线依次固定在与闸瓦摩擦面垂直方向的不同位置,所述位置检测导线越长,其末端越靠近摩擦面,越先被磨耗断开,所述位置检测导线越短,其末端越远离所述摩擦面,越迟被磨耗断开;最长的位置检测导线末端距离磨耗面最近,是所述地面列车控制系统关注的最小磨耗点,最短的位置检测导线末端为最大容忍的磨耗位置,即最大磨耗点,一旦该最大磨耗点的位置检测导线被切断与公共导线的连接,则必须更换闸瓦,其余的位置检测导线分布在所述最小磨耗点和最大磨耗点之间,所有的位置检测导线的末端到所述摩擦面的距离依次变大。A plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions in the vertical direction to the friction surface of the brake shoe. The shorter the position detection wire, the farther its end is away from the friction surface, and the later it will be worn and disconnected; the longest position detection wire end is closest to the wear surface, which is the minimum wear point concerned by the ground train control system, and the shortest position The end of the detection wire is the maximum tolerable wear position, that is, the maximum wear point. Once the position detection wire of the maximum wear point is cut off from the connection with the common wire, the brake shoe must be replaced, and the remaining position detection wires are distributed at the minimum wear point. Between the point of maximum wear and the point of maximum wear, the distances from the ends of all the position detection wires to the friction surface gradually increase.
本申请提出一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,其中,所述计算机程序被处理器执行时实现:The present application proposes a computer-readable storage medium, where a computer program is stored in the computer-readable storage medium, wherein, when the computer program is executed by a processor, the following is realized:
当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
作为本申请的进一步改进,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口;所述计算机程序被处理器执行时实现:As a further improvement of the present application, the brake shoe wear detection electronic label includes a wear detection wire, a label chip with a detection wire interface, and a label antenna, the wear detection wire is connected to the detection wire interface of the label chip, and the The tag antenna is connected to the antenna connection port of the tag chip; when the computer program is executed by the processor, it realizes:
所述闸瓦磨耗检测电子标签经过安装在地面的所述RFID读写器发射的电磁场区时,所述标签天线用于接收所述RFID读写器发出的电磁波能量,并将所述电磁波能量转化为所述标签芯片工作所需能量,激活所述标签芯片;激活后的所述标签芯片用于实时检测各条位置检测导线与公共导线的连接状态,并将代表闸瓦安装位置或身份信息的标签TID码或EPC码、当前检测的位置检测线连接状态的检测结果传输给所述RFID读写器;所述RFID读写器用于将所述检测结果传输到所述地面列车监控系统,所述地面列车监控系统用于根据所述检测结果得到所述闸瓦摩擦块的磨耗程度,并对磨耗严重的闸瓦发出报警信息,以及对超出磨耗容忍极限的闸瓦进行报警和更换When the brake shoe wear detection electronic tag passes through the electromagnetic field area emitted by the RFID reader/writer installed on the ground, the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe. The detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the friction block of the brake shoe according to the detection result, and to issue an alarm message to the brake shoe with serious wear, and to alarm and replace the brake shoe that exceeds the wear tolerance limit.
作为本申请的进一步改进,所述计算机程序被处理器执行时实现:As a further improvement of the present application, when the computer program is executed by the processor, it realizes:
用于闸瓦磨耗检测的多条位置检测导线依次固定在与闸瓦摩擦面垂直方向的不同位置,所述位置检测导线越长,其末端越靠近摩擦面,越先被磨耗断开,所述位置检测导线越短,其末端越远离所述摩擦面,越迟被磨耗断开;最长的位置检测导线末端距离磨耗面最近,是所述地面列车控制系统关注的最小磨耗点,最短的位置检测导线末端为最大容忍的磨耗位置,即最大磨耗点,一旦该最大磨耗点的位置检测导线被切断与公共导线的连接,则必须更换闸瓦,其余的位置检测导线分布在所述最小磨耗点和最大磨耗点之间,所有的位置检测导线的末端到所述摩擦面的距离依次变大。A plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions in the vertical direction to the friction surface of the brake shoe. The shorter the position detection wire, the farther its end is away from the friction surface, and the later it will be worn and disconnected; the longest position detection wire end is closest to the wear surface, which is the minimum wear point concerned by the ground train control system, and the shortest position The end of the detection wire is the maximum tolerable wear position, that is, the maximum wear point. Once the position detection wire of the maximum wear point is cut off from the connection with the common wire, the brake shoe must be replaced, and the remaining position detection wires are distributed at the minimum wear point. Between the point of maximum wear and the point of maximum wear, the distances from the ends of all the position detection wires to the friction surface gradually increase.
示例性的,计算机程序可以被分割成一个或多个单元,一个或者多个单元被存储在存储器中,并由处理器执行,以完成本申请。一个或多个单元可以是能够完成特定功能的一系列计算机程序指令段,该指令段用于描述计算机程序在终端设备中的执行过程。Exemplarily, a computer program can be divided into one or more units, one or more units are stored in a memory, and executed by a processor to complete the present application. One or more units may be a series of computer program instruction segments capable of performing specific functions, and the instruction segments are used to describe the execution process of the computer program in the terminal device.
其中,所述计算机可读存储介质可以是前述实施例所述的终端设备的内部存储单元,例如所述终端设备的硬盘或内存。所述计算机可读存储介质可以是非易失性,也可以是易失性。所述计算机可读存储介质也可以是所述终端设备的外部存储设备,例如所述终端设备上配备的插接式硬盘,安全数字(Secure Digital,SD)卡,闪存卡(Flash Card)等。The computer-readable storage medium may be an internal storage unit of the terminal device described in the foregoing embodiments, such as a hard disk or a memory of the terminal device. The computer-readable storage medium may be non-volatile or volatile. The computer-readable storage medium may also be an external storage device of the terminal device, for example, a plug-in hard disk, a secure digital (Secure Digital, SD) card, a flash memory card (Flash Card), etc. equipped on the terminal device.
终端设备可包括,但不仅限于,处理器、存储器。本领域技术人员可以理解,终端设备可以包括输入输出设备、网络接入设备、总线等。The terminal device may include, but is not limited to, a processor and a memory. Those skilled in the art can understand that a terminal device may include an input and output device, a network access device, a bus, and the like.
所称处理器可以是中央处理单元,还可以是其他通用处理器、数字信号处理器、专用集成电路、现成可编程门阵列或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等。通用处理器可以是微处理器或者该处理器也可以是任何常规的处理器等。The processor may be a central processing unit, or other general-purpose processors, digital signal processors, application-specific integrated circuits, off-the-shelf programmable gate arrays or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. . A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.
存储器可以是终端设备的内部存储单元,例如终端设备的硬盘或内存。存储器也可以是终端设备的外部存储设备,例如终端设备上配备的插接式硬盘,智能存储卡,闪存卡等。进一步地,存储器还可以既包括终端设备的内部存储单元也包括外部存储设备。The memory may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device. The memory may also be an external storage device of the terminal device, such as a plug-in hard disk, a smart memory card, a flash memory card, etc., which are equipped on the terminal device. Further, the memory may also include both an internal storage unit of the terminal device and an external storage device.
以上内容是结合具体的优选实施方式对本申请所作的进一步详细说明,不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本申请的保护范围。The above content is a further detailed description of the present application in conjunction with specific preferred embodiments, and it cannot be considered that the specific implementation of the present application is limited to these descriptions. For those of ordinary skill in the technical field of the present application, without departing from the concept of the present application, some simple deductions or substitutions can be made, which should be regarded as belonging to the protection scope of the present application.
Claims (15)
- 一种列车闸瓦磨耗检测装置,其中,包括安装在列车闸瓦上的闸瓦磨耗检测电子标签以及安装在地面的RFID读写器和兼容闸瓦磨耗检测功能的地面列车监控系统,所述闸瓦磨耗检测电子标签可被所述RFID读写器激活,激活后的所述闸瓦磨耗检测电子标签通过检测闸瓦摩擦块厚度的变化来检测所述闸瓦摩擦块的磨耗程度,并将包含所述磨耗程度的检测结果传输给所述RFID读写器,所述RFID读写器与所述地面列车监控系统连接,并将所述检测结果传输给所述地面列车监控系统。 A train brake shoe wear detection device, which includes a brake shoe wear detection electronic label installed on the train brake shoe, an RFID reader installed on the ground, and a ground train monitoring system compatible with the brake shoe wear detection function. The shoe wear detection electronic tag can be activated by the RFID reader, and the activated brake shoe wear detection electronic tag detects the wear degree of the brake shoe friction block by detecting the change in the thickness of the brake shoe friction block, and will include The detection result of the degree of wear is transmitted to the RFID reader, and the RFID reader is connected to the ground train monitoring system, and transmits the detection result to the ground train monitoring system.
- 根据权利要求1所述的列车闸瓦磨耗检测装置,其中,所述闸瓦磨耗检测电子标签为无源UHF RFID闸瓦磨耗检测电子标签。 The train brake shoe wear detection device according to claim 1, wherein the brake shoe wear detection electronic label is a passive UHF RFID brake shoe wear detection electronic label.
- 根据权利要求1所述的列车闸瓦磨耗检测装置,其中,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口,所述磨耗检测线靠近所述闸瓦摩擦块的磨耗面,所述标签天线远离所述闸瓦摩擦块的磨耗面。 The train brake shoe wear detection device according to claim 1, wherein the brake shoe wear detection electronic label comprises a wear detection line, a label chip with a detection line interface, and a label antenna, and the wear detection line is connected to the The detection line interface of the tag chip, the tag antenna is connected to the antenna connection port of the tag chip, the wear detection line is close to the wear surface of the brake shoe friction block, and the tag antenna is far away from the brake shoe friction block. Wear surface.
- 根据权利要求3所述的列车闸瓦磨耗检测装置,其中,所述磨耗检测线包含至少一条位置检测导线和一条公共导线,每条位置检测导线在靠近所述闸瓦摩擦块的磨耗面的末端与公共导线进行短路电连接,通过所述标签芯片检测所述每条位置检测导线在其末端与所述公共导线的连接状态,当检测到某条位置检测导线与所述公共导线断开时,则表明该位置检测导线与公共导线的连接点位置的闸瓦摩擦块被磨耗了。 The train brake shoe wear detection device according to claim 3, wherein the wear detection wire comprises at least one position detection wire and a common wire, and each position detection wire is at the end of the wear surface close to the brake shoe friction block Short-circuit electrical connection with the common wire, and detect the connection state of each position detection wire at its end with the common wire through the tag chip, when it is detected that a certain position detection wire is disconnected from the common wire, It means that the brake shoe friction block at the connection point between the position detection wire and the common wire is worn out.
- 根据权利要求4所述的列车闸瓦磨耗检测装置,其中,所述磨耗检测线有多条并平行设置,所述磨耗检测线的长度依次变小。 The apparatus for detecting wear of a train brake shoe according to claim 4, wherein a plurality of the wear detection lines are arranged in parallel, and the lengths of the wear detection lines are successively reduced.
- 根据权利要求4所述的列车闸瓦磨耗检测装置,其中,所述磨耗检测线垂直于所述闸瓦摩擦块的磨耗面,所述位置检测导线与所述公共导线的连接点与所述闸瓦摩擦块的磨耗面之间的距离依次变大。 The apparatus for detecting wear of a train brake shoe according to claim 4, wherein the wear detection line is perpendicular to the wear surface of the brake shoe friction block, and the connection point of the position detection wire and the common wire is connected to the brake shoe. The distance between the wear surfaces of the shoe friction block becomes larger in turn.
- 根据权利要求6所述的列车闸瓦磨耗检测装置,其中,所述位置检测导线与所述公共导线的连接点均布在所述闸瓦摩擦块的最小磨耗点、最大磨耗点之间。 The train brake shoe wear detection device according to claim 6, wherein the connection points of the position detection wire and the common wire are evenly distributed between the minimum wear point and the maximum wear point of the brake shoe friction block.
- 一种列车闸瓦磨耗检测方法,其中,基于权利要求1至7所述的列车闸瓦磨耗检测装置,进行以下过程: A train brake shoe wear detection method, wherein, based on the train brake shoe wear detection device according to claims 1 to 7, the following processes are performed:当所述闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic label enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result. To the RFID reader/writer installed on the ground, the RFID reader/writer transmits the detection result to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- 一种列车闸瓦磨耗检测方法,其中,基于权利要求1至7所述的列车闸瓦磨耗检测装置,进行以下过程: A train brake shoe wear detection method, wherein, based on the train brake shoe wear detection device according to claims 1 to 7, the following processes are performed:所述闸瓦磨耗检测电子标签经过安装在地面的所述RFID读写器发射的电磁场区时,所述标签天线用于接收所述RFID读写器发出的电磁波能量,并将所述电磁波能量转化为所述标签芯片工作所需能量,激活所述标签芯片;激活后的所述标签芯片用于实时检测各条位置检测导线与公共导线的连接状态,并将代表闸瓦安装位置或身份信息的标签TID码或EPC码、当前检测的位置检测线连接状态的检测结果传输给所述RFID读写器;所述RFID读写器用于将所述检测结果传输到所述地面列车监控系统,所述地面列车监控系统用于根据所述检测结果得到所述闸瓦摩擦块的磨耗程度,并对磨耗严重的闸瓦发出报警信息,以及对超出磨耗容忍极限的闸瓦进行报警和更换。When the brake shoe wear detection electronic tag passes through the electromagnetic field area emitted by the RFID reader/writer installed on the ground, the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe. The detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the brake shoe friction block according to the detection result, send an alarm message to the brake shoe with serious wear, and alarm and replace the brake shoe that exceeds the wear tolerance limit.
- 根据权利要求9所述的列车闸瓦磨耗检测方法,其中,用于闸瓦磨耗检测的多条位置检测导线依次固定在与闸瓦摩擦面垂直方向的不同位置,所述位置检测导线越长,其末端越靠近摩擦面,越先被磨耗断开,所述位置检测导线越短,其末端越远离所述摩擦面,越迟被磨耗断开;最长的位置检测导线末端距离磨耗面最近,是所述地面列车控制系统关注的最小磨耗点,最短的位置检测导线末端为最大容忍的磨耗位置,即最大磨耗点,一旦该最大磨耗点的位置检测导线被切断与公共导线的连接,则必须更换闸瓦,其余的位置检测导线分布在所述最小磨耗点和最大磨耗点之间,所有的位置检测导线的末端到所述摩擦面的距离依次变大。 The method for detecting wear of a train brake shoe according to claim 9, wherein a plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions perpendicular to the friction surface of the brake shoe, and the longer the position detection wire, the The closer its end is to the friction surface, the sooner it will be worn and disconnected. The shorter the position detection wire, the farther its end is away from the friction surface, and the later it will be disconnected by wear; the longest position detection wire end is closest to the wear surface, It is the minimum wear point concerned by the ground train control system. The end of the shortest position detection wire is the maximum tolerated wear position, that is, the maximum wear point. Once the position detection wire of the maximum wear point is cut off from the connection with the common wire, it must be The brake shoe is replaced, and the remaining position detection wires are distributed between the minimum wear point and the maximum wear point, and the distances from the ends of all position detection wires to the friction surface increase sequentially.
- 一种终端设备,包括存储器、处理器以及存储在所述存储器中并可在所述处理器上运行的计算机程序,其中,所述处理器执行所述计算机程序时实现: A terminal device, comprising a memory, a processor, and a computer program stored in the memory and running on the processor, wherein the processor implements when the processor executes the computer program:当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- 根据权利要求11所述的终端设备,其中,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口;所述处理器执行所述计算机程序时还实现: The terminal device according to claim 11, wherein the brake shoe wear detection electronic label comprises a wear detection line, a label chip with a detection line interface and a label antenna, and the wear detection line is connected to the detection of the label chip line interface, the tag antenna is connected to the antenna connection port of the tag chip; when the processor executes the computer program, it also implements:所述闸瓦磨耗检测电子标签经过安装在地面的所述RFID读写器发射的电磁场区时,所述标签天线用于接收所述RFID读写器发出的电磁波能量,并将所述电磁波能量转化为所述标签芯片工作所需能量,激活所述标签芯片;激活后的所述标签芯片用于实时检测各条位置检测导线与公共导线的连接状态,并将代表闸瓦安装位置或身份信息的标签TID码或EPC码、当前检测的位置检测线连接状态的检测结果传输给所述RFID读写器;所述RFID读写器用于将所述检测结果传输到所述地面列车监控系统,所述地面列车监控系统用于根据所述检测结果得到所述闸瓦摩擦块的磨耗程度,并对磨耗严重的闸瓦发出报警信息,以及对超出磨耗容忍极限的闸瓦进行报警和更换。When the brake shoe wear detection electronic tag passes through the electromagnetic field area emitted by the RFID reader/writer installed on the ground, the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe. The detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the brake shoe friction block according to the detection result, send an alarm message to the brake shoe with serious wear, and alarm and replace the brake shoe that exceeds the wear tolerance limit.
- 根据权利要求12所述的终端设备,其中,所述处理器执行所述计算机程序时还实现: The terminal device according to claim 12, wherein when the processor executes the computer program, it further implements:用于闸瓦磨耗检测的多条位置检测导线依次固定在与闸瓦摩擦面垂直方向的不同位置,所述位置检测导线越长,其末端越靠近摩擦面,越先被磨耗断开,所述位置检测导线越短,其末端越远离所述摩擦面,越迟被磨耗断开;最长的位置检测导线末端距离磨耗面最近,是所述地面列车控制系统关注的最小磨耗点,最短的位置检测导线末端为最大容忍的磨耗位置,即最大磨耗点,一旦该最大磨耗点的位置检测导线被切断与公共导线的连接,则必须更换闸瓦,其余的位置检测导线分布在所述最小磨耗点和最大磨耗点之间,所有的位置检测导线的末端到所述摩擦面的距离依次变大。A plurality of position detection wires used for brake shoe wear detection are sequentially fixed at different positions in the vertical direction to the friction surface of the brake shoe. The shorter the position detection wire, the farther its end is away from the friction surface, and the later it will be worn and disconnected; the longest position detection wire end is closest to the wear surface, which is the minimum wear point concerned by the ground train control system, and the shortest position The end of the detection wire is the maximum tolerable wear position, that is, the maximum wear point. Once the position detection wire of the maximum wear point is cut off from the connection with the common wire, the brake shoe must be replaced, and the remaining position detection wires are distributed at the minimum wear point. Between the point of maximum wear and the point of maximum wear, the distances from the ends of all the position detection wires to the friction surface gradually increase.
- 一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,其中,所述计算机程序被处理器执行时实现: A computer-readable storage medium storing a computer program, wherein the computer program is executed by a processor to realize:当闸瓦磨耗检测电子标签进入安装在地面的RFID读写器的天线的电磁场区时,所述闸瓦磨耗检测电子标签被激活,检测闸瓦磨擦块的磨耗程度,并把检测结果传输给安装在地面的所述RFID读写器,所述RFID读写器将所述检测结果传输给地面列车监控系统,对闸瓦磨耗进行实时监测和预警。When the brake shoe wear detection electronic tag enters the electromagnetic field area of the antenna of the RFID reader installed on the ground, the brake shoe wear detection electronic label is activated, detects the wear degree of the brake shoe friction block, and transmits the detection result to the installation. The RFID reader on the ground, the RFID reader transmits the detection results to the ground train monitoring system, and performs real-time monitoring and early warning of brake shoe wear.
- 根据权利要求14所述的计算机可读存储介质,其中,所述闸瓦磨耗检测电子标签包括磨耗检测线、带有检测线接口的标签芯片以及标签天线,所述磨耗检测线连接到所述标签芯片的检测线接口,所述标签天线连接到所述标签芯片的天线连接端口;所述计算机程序被处理器执行时实现: The computer-readable storage medium of claim 14, wherein the brake shoe wear detection electronic label comprises a wear detection line, a label chip with a detection line interface, and a label antenna, and the wear detection line is connected to the label The detection line interface of the chip, the tag antenna is connected to the antenna connection port of the tag chip; the computer program is implemented by the processor when it is executed:所述闸瓦磨耗检测电子标签经过安装在地面的所述RFID读写器发射的电磁场区时,所述标签天线用于接收所述RFID读写器发出的电磁波能量,并将所述电磁波能量转化为所述标签芯片工作所需能量,激活所述标签芯片;激活后的所述标签芯片用于实时检测各条位置检测导线与公共导线的连接状态,并将代表闸瓦安装位置或身份信息的标签TID码或EPC码、当前检测的位置检测线连接状态的检测结果传输给所述RFID读写器;所述RFID读写器用于将所述检测结果传输到所述地面列车监控系统,所述地面列车监控系统用于根据所述检测结果得到所述闸瓦摩擦块的磨耗程度,并对磨耗严重的闸瓦发出报警信息,以及对超出磨耗容忍极限的闸瓦进行报警和更换。When the brake shoe wear detection electronic tag passes through the electromagnetic field area emitted by the RFID reader/writer installed on the ground, the tag antenna is used to receive the electromagnetic wave energy emitted by the RFID reader/writer, and convert the electromagnetic wave energy into The energy required for the label chip to work, activate the label chip; the activated label chip is used for real-time detection of the connection status of each position detection wire and the common wire, and will represent the installation position or identity information of the brake shoe. The detection result of the tag TID code or EPC code and the connection state of the currently detected position detection line is transmitted to the RFID reader; the RFID reader is used to transmit the detection result to the ground train monitoring system, the The ground train monitoring system is used to obtain the wear degree of the brake shoe friction block according to the detection result, send an alarm message to the brake shoe with serious wear, and alarm and replace the brake shoe that exceeds the wear tolerance limit.
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CN114688189B (en) * | 2022-04-29 | 2023-10-27 | 中国矿业大学 | Multi-point synchronous braking control system of monorail crane and application method thereof |
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