WO2022057437A1 - Stirring pile construction apparatus provided with stirring cage - Google Patents
Stirring pile construction apparatus provided with stirring cage Download PDFInfo
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- WO2022057437A1 WO2022057437A1 PCT/CN2021/107744 CN2021107744W WO2022057437A1 WO 2022057437 A1 WO2022057437 A1 WO 2022057437A1 CN 2021107744 W CN2021107744 W CN 2021107744W WO 2022057437 A1 WO2022057437 A1 WO 2022057437A1
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- WIPO (PCT)
- Prior art keywords
- stirring
- stirring cage
- construction equipment
- pile construction
- drill pipe
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
- E02D5/44—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds with enlarged footing or enlargements at the bottom of the pile
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/46—Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
Definitions
- the invention relates to the technical field of civil engineering, in particular to a foundation construction equipment.
- Mixing pile construction machinery in the construction process, usually uses a mixing pile driver for construction.
- the mixing pile driver is provided with a drill pipe, and the drill pipe is provided with a stirring blade.
- the stirring blade rotates to cut the soil layer and mix the cement slurry with the undisturbed soil to form a flow. state cement.
- the cement and soil will be consolidated, and the solidified cement and soil will adhere to the stirring blade, and the stirring blade will lose its stirring function. That is to say, when the stirring blade is constructed in the cohesive soil layer, the clay is easy to stick to the stirring blade and rotate together with the blade, which affects the pile stirring effect.
- the rigidity of the traditional pile-planting drill pipe is low, and the verticality and cylindricity of the pile are poor, which affects the pile-forming effect on the one hand, and wastes the cement slurry on the other hand.
- the technical problem to be solved by the present invention is to overcome the problems existing in the prior art and provide a stirring pile construction equipment with a stirring cage.
- a stirring pile construction equipment with a stirring cage includes a pile frame on which a drill pipe is arranged, a hollow stirring cage is sleeved on the lower part of the drill pipe, a stirring blade is arranged in the stirring cage, and a drill pipe blade is arranged on the lower part of the drill pipe.
- the stirring cage is fixed and does not rotate, and the stirring cage moves up and down with the drill rod when the drill rod is raised and lowered.
- the drill pipe is provided with an outer casing, and the lower end of the outer casing is connected to the stirring cage.
- the stirring cage rotates in the opposite direction to the drill pipe.
- the stirring cage rotates in the same direction as the drill pipe, but at different speeds.
- the drill pipe and the casing are respectively connected with a set of power devices, and each set of power devices is connected with an output end.
- the drill pipe and the casing share a set of power device, and the power device connects the two output ends through a gearbox.
- the stirring cage is sleeved on the drill pipe through the shaft sleeve, and the stirring cage itself is not driven by power.
- the upper part of the stirring cage is provided with a closing opening, and the closing opening is connected to the bottom end of the casing.
- the stirring cage is a rotatable vertical frame structure, the upper end and the lower end of the frame structure are a horizontal plate, the horizontal plate is connected with the shaft sleeve, the other end of the horizontal plate is connected with the vertical plate, and the stirring blade is arranged inside the vertical plate; two One horizontal plate, one vertical plate and stirring blades inside the vertical plate form a stirring frame, and the stirring cage is composed of n stirring frames arranged on the circumference of the drill pipe.
- the stirring pile construction equipment of the present invention is provided with a stirring cage to ensure that the front end of the drill pipe does not shake, and to ensure that the drilling is carried out vertically during the drilling process.
- the mixing blades interact with the drill pipe blades within the range of the mixing cage, the cement slurry is fully stirred, and the pile forming effect is good.
- the drill pipe casing is increased to increase the drill pipe cross-sectional area, thereby improving the bending resistance interface coefficient and improving the drill pipe rigidity.
- FIG. 1 is a schematic diagram of the overall structure of a stirring pile construction equipment with a stirring cage according to the present invention.
- FIG. 2 is a schematic diagram of the assembly of each part of the drilling tool according to the present invention.
- FIG. 3 is a schematic structural diagram of the stirring cage and the drill bit according to the present invention.
- FIG. 5 is a schematic cross-sectional view of the casing according to the present invention.
- the equipment in this embodiment is a single-shaft drilling rig equipment, which is used for cutting and stirring the soil at the pile position, mixing with a curing agent to form a cement-soil mixing body, and inserting the prefabricated pile body to form a composite pile foundation.
- the equipment comprises a pile frame 1, and a drill pipe 2 is arranged on the pile frame, and the drill pipe 2 is used to form a cement-soil mixing pile; Motor is installed.
- a stirring cage 6 is provided at the front end of the drill pipe.
- the stirring cage 6 is in the shape of a hollow cage, sleeved on the lower part of the drill rod, and drill rod blades are provided on this part of the drill rod, and corresponding stirring blades 61 are provided inside the stirring cage 6 .
- the stirring blades 61 of the stirring cage and the drill rod blades 21 of the drill rod are misaligned and do not interfere with each other. During operation, the stirring cage and the stirring blades do not rotate, and the rotation of the drill rod drives the rotation of the drill rod blades.
- the stirring cage 6 is not provided with a closing opening, and the stirring cage 6 is only a cylindrical grid-shaped structure.
- a shaft sleeve 63 for stabilizing the drill rod is arranged in the stirring cage 6, the shaft sleeve is fixed inside the stirring cage, the drill rod passes through the middle of the shaft sleeve, and the shaft sleeve 63 makes the drill rod rotate around the center without shaking.
- a casing is provided on the drill rod 2, and the drill rod is located in the center of the casing.
- the drill rod 2 rotates, while the casing is fixed relative to the drill rod 2 and does not rotate.
- the upper end of the sleeve is connected to the casing of the power head.
- a slidable guide slider 5 is arranged in the middle of the casing, the guide slider 5 is hooped on the outside of the casing, and the other side of the guide slider 5 is arranged on the guide frame of the pile frame 1. When the casing is lifted and lowered, the guide slider 5 will rise and fall with it. .
- a stirring cage 6 is connected to the lower end of the sleeve.
- the casing is fixed and does not rotate, and the stirring cage does not rotate. Only the drill pipe rotates, which effectively ensures the verticality of the cement-soil pile body during the drilling process.
- the verticality deviation is within 0.5%.
- the sleeve is surrounded by four channel steels, the channel steels are concave in cross section, and the concave openings are outward.
- One side of the guide slider 5 hoops the casing, and the other side hoops the guide frame.
- the guide slider 5 is connected to the power head shell through a flexible rope.
- the flexible rope lifts the guide slider 5 to At the middle position of the drill pipe height, when drilling down, the guide slider 5 descends accordingly.
- the guide slider falls to the position of the casing at the bottom of the drill pipe, the casing prevents the guide slider 5 from continuing to fall, and the guide slider and the power head are connected. The distance between them is shortened until the drill down is completed.
- the flexible rope is straightened, and then the guide slider 5 is pulled up until the lifting is completed.
- the drill pipe is provided with a circular casing, and the drill pipe is located in the center of the casing.
- the drill pipe 2 rotates, and the casing can rotate in the opposite direction relative to the drill pipe.
- the upper end of the sleeve is connected to one torque output end of the power head.
- a stirring cage is connected to the lower end of the casing.
- the power head drives the casing to rotate, and the casing drives the stirring cage to rotate.
- the stirring cage can be rotated relatively independently from the drill pipe, and the rest are the same as in Example 1.
- the stirring cage 6 is a rotatable vertical frame structure, the upper and lower ends of the frame are a horizontal plate 64, the horizontal plate is connected to the shaft sleeve, and the other end of the horizontal plate is connected to the vertical plate 65.
- the stirring blade is arranged on the inner side of the vertical plate; two horizontal plates 64, a vertical plate 65 and the stirring blade 61 on the inner side of the vertical plate form a stirring surface, and the stirring cage 6 is composed of a plurality of stirring surfaces arranged on the circumference of the drill pipe. .
- the stirring blades 61 and the drill rod blades 21 are arranged in a cross and staggered arrangement.
- the stirring blade 61 and the drill pipe blade 21 have mutual cutting action, the cement slurry is fully stirred, and the pile forming effect is good.
- the upper end and the lower end of the stirring cage 6 are set on the drill pipe through the shaft sleeve 63, which rises and falls together with the lifting and lowering of the drill pipe.
- the drill pipe rotates to achieve soil mixing within the range of the mixing cage. The rest are the same as in Example 1 or Example 2.
Abstract
A stirring pile construction apparatus provided with a stirring cage (6). The construction apparatus comprises a pile frame (1), a drill rod (2) is provided on the pile frame (1), the hollowed-out stirring cage (6) is sleeved on the lower portion of the drill rod (2), stirring blades (61) are provided in the stirring cage (6), and the lower portion of the drill rod (2) is provided with drill rod blades (21). The construction apparatus is provided with the stirring cage (6), thus ensuring that the front end of the drill rod (2) does not shake and ensuring vertical downward drilling in a drilling process. The drill rod blades (21) and the stirring blades (61) interact with each other within the range of the stirring cage (6), cement slurry is fully stirred, and the pile-forming effect is good.
Description
本发明涉及土木工程技术领域,具体的来说涉及一种地基基础施工的设备。The invention relates to the technical field of civil engineering, in particular to a foundation construction equipment.
搅拌桩施工机械,在施工过程中,通常采用搅拌桩机进行施工,搅拌桩机上设置有钻杆,钻杆上设置有搅拌叶片,搅拌叶片旋转切削土层将水泥浆液与原状土搅拌混合形成流态水泥土。Mixing pile construction machinery, in the construction process, usually uses a mixing pile driver for construction. The mixing pile driver is provided with a drill pipe, and the drill pipe is provided with a stirring blade. The stirring blade rotates to cut the soil layer and mix the cement slurry with the undisturbed soil to form a flow. state cement.
搅拌叶片旋转过程中会产生水泥土固结,凝固的水泥土附着在搅拌叶片上,搅拌叶片失去搅拌功能,由此形成的搅拌桩质量不合格,桩体均匀度差,施工工效低。即搅拌叶片在黏性土层施工时,黏土易粘在搅拌叶片上与叶片一起旋转,影响成桩搅拌效果。During the rotation of the stirring blade, the cement and soil will be consolidated, and the solidified cement and soil will adhere to the stirring blade, and the stirring blade will lose its stirring function. That is to say, when the stirring blade is constructed in the cohesive soil layer, the clay is easy to stick to the stirring blade and rotate together with the blade, which affects the pile stirring effect.
传统植桩钻杆刚度较低,成桩的垂直度及圆柱度较差,一方面影响成桩效果,另一方面浪费水泥浆液。The rigidity of the traditional pile-planting drill pipe is low, and the verticality and cylindricity of the pile are poor, which affects the pile-forming effect on the one hand, and wastes the cement slurry on the other hand.
所以需要设计一种新型的搅拌桩施工设备是十分迫切的。Therefore, it is very urgent to design a new type of mixing pile construction equipment.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于,克服现有技术中存在的问题,提供一种带有搅拌笼的搅拌桩施工设备。The technical problem to be solved by the present invention is to overcome the problems existing in the prior art and provide a stirring pile construction equipment with a stirring cage.
为了解决上述问题,本发明的技术方案如下:In order to solve the above-mentioned problems, the technical scheme of the present invention is as follows:
带有搅拌笼的搅拌桩施工设备,包括桩架,桩架上设置有钻杆,钻杆下部套有镂空的搅拌笼,搅拌笼内设置有搅拌叶片,钻杆下部设有钻杆叶片。A stirring pile construction equipment with a stirring cage includes a pile frame on which a drill pipe is arranged, a hollow stirring cage is sleeved on the lower part of the drill pipe, a stirring blade is arranged in the stirring cage, and a drill pipe blade is arranged on the lower part of the drill pipe.
搅拌笼中心设置有用于稳定钻杆的轴套,钻杆从轴套中间穿过,钻杆在轴套限位范围内转动。The center of the stirring cage is provided with a shaft sleeve for stabilizing the drill rod, the drill rod passes through the middle of the shaft sleeve, and the drill rod rotates within the limit range of the shaft sleeve.
用于稳定钻杆的轴套为二个,分别位于搅拌笼内下部和上部。There are two shaft sleeves for stabilizing the drill pipe, which are located in the lower part and the upper part of the stirring cage respectively.
搅拌叶片与钻杆叶片相互错位布置。The stirring blades and the drill rod blades are arranged in a mutually staggered manner.
所述搅拌笼固定不转动,钻杆升降时搅拌笼随钻杆升降。The stirring cage is fixed and does not rotate, and the stirring cage moves up and down with the drill rod when the drill rod is raised and lowered.
所述钻杆上设置有外层的套管,外层的套管下端连接搅拌笼。The drill pipe is provided with an outer casing, and the lower end of the outer casing is connected to the stirring cage.
套管与桩架通过导向滑块连接,套管通过导向滑块上下滑动。The casing and the pile frame are connected by a guide slider, and the casing slides up and down through the guide slider.
所述搅拌笼相对固定,套管也相对固定,钻杆相对转动,钻杆升降时搅拌笼随钻杆升降。The stirring cage is relatively fixed, the casing is also relatively fixed, the drill pipe is relatively rotated, and the stirring cage moves up and down with the drill pipe when the drill pipe rises and falls.
所述搅拌笼为可转动的搅拌笼,搅拌笼与钻杆分别转动,钻杆升降时搅拌笼随钻杆升降。The stirring cage is a rotatable stirring cage, and the stirring cage and the drill rod rotate respectively, and the stirring cage rises and falls with the drill rod when the drill rod is lifted and lowered.
搅拌笼与钻杆转动方向相反。The stirring cage rotates in the opposite direction to the drill pipe.
搅拌笼与钻杆转动方向相同,速度不同。The stirring cage rotates in the same direction as the drill pipe, but at different speeds.
桩架上设置有动力头,所述动力头设有两个输出端,两个转向不同的输出端分别连接套管和钻杆。A power head is arranged on the pile frame, the power head is provided with two output ends, and the two output ends with different directions are respectively connected to the casing and the drill pipe.
所述钻杆与套管分别连接一套动力装置,每套动力装置连接一个输出端。The drill pipe and the casing are respectively connected with a set of power devices, and each set of power devices is connected with an output end.
所述钻杆与套管共用一套动力装置,动力装置通过变速箱连接两个输出端。The drill pipe and the casing share a set of power device, and the power device connects the two output ends through a gearbox.
所述钻杆上无外层套管,搅拌笼通过轴套套在钻杆上,搅拌笼自身无动力驱动。There is no outer casing on the drill pipe, the stirring cage is sleeved on the drill pipe through the shaft sleeve, and the stirring cage itself is not driven by power.
搅拌笼为圆筒格栅形结构。The stirring cage is a cylindrical grid structure.
搅拌笼上部设置有收口,收口连接套管底端。The upper part of the stirring cage is provided with a closing opening, and the closing opening is connected to the bottom end of the casing.
收口设置对接法兰,套管底端设置有对接法兰,通过螺栓及对接法兰将搅拌笼与套管固定。A butt flange is arranged at the closing mouth, and a butt flange is arranged at the bottom end of the casing, and the stirring cage and the casing are fixed by bolts and the butt flange.
所述搅拌笼为可转动的竖向框架结构,框架结构的上端和下端均为一横板,横板连接轴套,横板另一端连接竖板,所述搅拌叶片设置在竖版内侧;二个横板、一个竖板及竖版内侧的搅拌叶片组成一幅搅拌框,搅拌笼由布置在钻杆圆周上的n幅搅拌框组成。The stirring cage is a rotatable vertical frame structure, the upper end and the lower end of the frame structure are a horizontal plate, the horizontal plate is connected with the shaft sleeve, the other end of the horizontal plate is connected with the vertical plate, and the stirring blade is arranged inside the vertical plate; two One horizontal plate, one vertical plate and stirring blades inside the vertical plate form a stirring frame, and the stirring cage is composed of n stirring frames arranged on the circumference of the drill pipe.
所述n幅搅拌框均匀对称布置在钻杆上。The n stirring frames are evenly and symmetrically arranged on the drill pipe.
所述n幅搅拌框非对称布置在钻杆上。The n stirring frames are asymmetrically arranged on the drill pipe.
有益效果:本发明所述的搅拌桩施工设备,设置了搅拌笼保证了钻杆前端不晃动,保证钻进过程中垂直下钻。搅拌笼范围内搅拌叶片与钻杆叶片相互作用,水泥浆液搅拌充分,成桩效果好。Beneficial effects: The stirring pile construction equipment of the present invention is provided with a stirring cage to ensure that the front end of the drill pipe does not shake, and to ensure that the drilling is carried out vertically during the drilling process. The mixing blades interact with the drill pipe blades within the range of the mixing cage, the cement slurry is fully stirred, and the pile forming effect is good.
在搅拌笼上设置有搅拌叶片,钻杆叶片与搅拌叶片做相对切削运动,当钻杆叶片扫过搅拌叶片时,粘结在钻杆叶片上的粘土被清理掉,从而提高成 桩搅拌效果。A stirring blade is arranged on the stirring cage, and the drill rod blade and the stirring blade perform relative cutting motion. When the drill rod blade sweeps the stirring blade, the clay adhering to the drill rod blade is cleaned up, thereby improving the pile stirring effect.
增加钻杆套管,提高钻杆截面积,从而提高抗弯界面系数,提高钻杆刚度。The drill pipe casing is increased to increase the drill pipe cross-sectional area, thereby improving the bending resistance interface coefficient and improving the drill pipe rigidity.
下面结合附图和具体实施方式来详细说明本发明;The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments;
图1为本发明所述一种带有搅拌笼的搅拌桩施工设备的总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a stirring pile construction equipment with a stirring cage according to the present invention.
图2为本发明所述的钻具各部分装配示意图。FIG. 2 is a schematic diagram of the assembly of each part of the drilling tool according to the present invention.
图3为本发明所述的搅拌笼和钻头结构示意图。FIG. 3 is a schematic structural diagram of the stirring cage and the drill bit according to the present invention.
图4为本发明所述的搅拌笼拆开后结果示意图。FIG. 4 is a schematic diagram of the result after disassembling the stirring cage according to the present invention.
图5为本发明所述的套管截面示意图。FIG. 5 is a schematic cross-sectional view of the casing according to the present invention.
图6为实施例3可转动的竖向框架结构搅拌笼和钻头结构示意图。FIG. 6 is a schematic structural diagram of a rotatable vertical frame structure stirring cage and a drill bit in Example 3. FIG.
图7为实施例3可转动的竖向框架结构搅拌笼拆开结构示意图。FIG. 7 is a schematic view of the disassembled structure of the rotatable vertical frame structure stirring cage in Embodiment 3. FIG.
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific figures.
本实施例中的设备,设备为单轴钻机设备,用于将桩位的土体切削搅拌,与固化剂混合形成水泥土搅拌体,插入预制桩体,形成复合桩基。The equipment in this embodiment is a single-shaft drilling rig equipment, which is used for cutting and stirring the soil at the pile position, mixing with a curing agent to form a cement-soil mixing body, and inserting the prefabricated pile body to form a composite pile foundation.
实施例1,参看图1和图2,设备包括桩架1,在桩架上设置钻杆2,钻杆2用于形成水泥土搅拌桩;钻杆2上装有动力头3,动力头3内安装有电机。钻杆前端设置有一个搅拌笼6。Embodiment 1, referring to Fig. 1 and Fig. 2, the equipment comprises a pile frame 1, and a drill pipe 2 is arranged on the pile frame, and the drill pipe 2 is used to form a cement-soil mixing pile; Motor is installed. A stirring cage 6 is provided at the front end of the drill pipe.
参看图3和图4,所述搅拌笼6为镂空笼状,套在钻杆下部,且该部分钻杆设置钻杆叶片,对应的在搅拌笼6内侧设置搅拌叶片61。搅拌笼的搅拌叶片61与钻杆的钻杆叶片21相互错位不干涉。工作时,搅拌笼及搅拌叶片不转动,钻杆转动带动钻杆叶片转动,在搅拌叶片和钻杆叶片的作用下,搅拌笼范围内的原状土与水泥浆充分混合。Referring to FIGS. 3 and 4 , the stirring cage 6 is in the shape of a hollow cage, sleeved on the lower part of the drill rod, and drill rod blades are provided on this part of the drill rod, and corresponding stirring blades 61 are provided inside the stirring cage 6 . The stirring blades 61 of the stirring cage and the drill rod blades 21 of the drill rod are misaligned and do not interfere with each other. During operation, the stirring cage and the stirring blades do not rotate, and the rotation of the drill rod drives the rotation of the drill rod blades.
搅拌笼6为圆筒格栅形结构,搅拌笼上部设置有收口62,收口62连接套管底端。搅拌笼6与套管4固定在一起。为了便于对接和拆卸,收口62设置 对接法兰,套管4底端设置有对接法兰,通过螺栓及对接法兰将搅拌笼6与套管4固定。The stirring cage 6 has a cylindrical grid-shaped structure, and a closing opening 62 is arranged on the upper part of the stirring cage, and the closing opening 62 is connected to the bottom end of the casing. The stirring cage 6 is fixed with the casing 4 . In order to facilitate docking and disassembly, the closing port 62 is provided with a butt flange, and the bottom end of the casing 4 is provided with a butt flange, and the stirring cage 6 and the casing 4 are fixed by bolts and the butt flange.
若桩架上不设置套管,则搅拌笼6不设置收口,搅拌笼6仅为圆筒格栅形结构。If the pile frame is not provided with a casing, the stirring cage 6 is not provided with a closing opening, and the stirring cage 6 is only a cylindrical grid-shaped structure.
在搅拌笼6内设置有用于稳定钻杆的轴套63,轴套固定在搅拌笼内侧,钻杆从轴套中间穿过,轴套63使得钻杆围绕中心自转,不晃动。用于稳定钻杆的轴套为二个,分别位于搅拌笼内的下部和上部。A shaft sleeve 63 for stabilizing the drill rod is arranged in the stirring cage 6, the shaft sleeve is fixed inside the stirring cage, the drill rod passes through the middle of the shaft sleeve, and the shaft sleeve 63 makes the drill rod rotate around the center without shaking. There are two shaft sleeves for stabilizing the drill pipe, which are located in the lower part and the upper part of the stirring cage respectively.
钻杆最前端为钻头22,钻头伸出搅拌笼6的下端边界。The foremost end of the drill pipe is the drill bit 22 , and the drill bit extends out of the lower boundary of the stirring cage 6 .
参看图5,进一步的,在所述钻杆2上设置有套管,钻杆位于套管中心。钻杆2转动,而套管相对钻杆2固定不转动。套管上端连接动力头的壳体上。套管中部设置可滑动的导向滑块5,导向滑块5箍在套管外侧,导向滑块5另一侧设置在桩架1的导向架上,套管升降时,导向滑块5伴随升降。套管的下端连接一搅拌笼6。套管截面为十字形,套管左右两侧为开口向外的槽钢,套管前后两侧为开口向内的槽钢,导向滑块5卡在开口向外的槽钢槽内。搅拌笼上部设置有收口,收口连接套管底端。搅拌笼6与套管固定在一起不转动。Referring to Fig. 5, further, a casing is provided on the drill rod 2, and the drill rod is located in the center of the casing. The drill rod 2 rotates, while the casing is fixed relative to the drill rod 2 and does not rotate. The upper end of the sleeve is connected to the casing of the power head. A slidable guide slider 5 is arranged in the middle of the casing, the guide slider 5 is hooped on the outside of the casing, and the other side of the guide slider 5 is arranged on the guide frame of the pile frame 1. When the casing is lifted and lowered, the guide slider 5 will rise and fall with it. . A stirring cage 6 is connected to the lower end of the sleeve. The cross section of the casing is cross-shaped, the left and right sides of the casing are channel steel with an outward opening, the front and rear sides of the casing are channel steel with an inward opening, and the guide slider 5 is stuck in the outward opening of the channel steel groove. The upper part of the stirring cage is provided with a closing opening, and the closing opening is connected to the bottom end of the casing. The stirring cage 6 is fixed with the casing and does not rotate.
下钻过程中,套管固定不转动,搅拌笼也不转动,仅有钻杆转动,有效的保证了下钻过程中的水泥土桩体的垂直度。垂直度偏差0.5%范围内。During the drilling process, the casing is fixed and does not rotate, and the stirring cage does not rotate. Only the drill pipe rotates, which effectively ensures the verticality of the cement-soil pile body during the drilling process. The verticality deviation is within 0.5%.
参看图5,所述套管由四个槽钢围成,槽钢截面为凹形,凹形开口向外。导向滑块5一侧箍住套管,另一侧箍住导向架,导向滑块5通过柔性绳连接在动力头壳体上,钻杆全部提升起来时,柔性绳将导向滑块5提升到钻杆高度的中部位置,下钻时,导向滑块5随之下降,当导向滑块下落到钻杆底部护筒位置时,护筒阻挡导向滑块5继续下落,导向滑块与动力头之间距离缩短,直至下钻完成。提升时,动力头提升到一半高度时,柔性绳被拉直,随之导向滑块5被向上拉起,直至提升完成。Referring to FIG. 5 , the sleeve is surrounded by four channel steels, the channel steels are concave in cross section, and the concave openings are outward. One side of the guide slider 5 hoops the casing, and the other side hoops the guide frame. The guide slider 5 is connected to the power head shell through a flexible rope. When the drill pipe is fully lifted, the flexible rope lifts the guide slider 5 to At the middle position of the drill pipe height, when drilling down, the guide slider 5 descends accordingly. When the guide slider falls to the position of the casing at the bottom of the drill pipe, the casing prevents the guide slider 5 from continuing to fall, and the guide slider and the power head are connected. The distance between them is shortened until the drill down is completed. When lifting, when the power head is lifted to half the height, the flexible rope is straightened, and then the guide slider 5 is pulled up until the lifting is completed.
实施例2,所述钻杆上设置有圆形套管,钻杆位于套管中心。钻杆2转动,而套管相对钻杆可以反向转动。套管上端连接动力头的一路扭矩输出端。套管的下端连接一搅拌笼。动力头带动套管转动,套管带动搅拌笼转动。搅拌笼可以实现与钻杆相对独立的转动,其余同实施例1。 Embodiment 2, the drill pipe is provided with a circular casing, and the drill pipe is located in the center of the casing. The drill pipe 2 rotates, and the casing can rotate in the opposite direction relative to the drill pipe. The upper end of the sleeve is connected to one torque output end of the power head. A stirring cage is connected to the lower end of the casing. The power head drives the casing to rotate, and the casing drives the stirring cage to rotate. The stirring cage can be rotated relatively independently from the drill pipe, and the rest are the same as in Example 1.
参看图6和图7,实施例3,所述搅拌笼6为可转动的竖向框架结构,框架上端和下端均为一横板64,横板连接轴套,横板另一端连接竖板65,所述搅拌叶片设置在竖版内侧;二个横板64、一个竖板65及竖版内侧的搅拌叶片61组成一个搅拌面,搅拌笼6由布置在钻杆圆周上的多个搅拌面组成。Referring to Figure 6 and Figure 7, Embodiment 3, the stirring cage 6 is a rotatable vertical frame structure, the upper and lower ends of the frame are a horizontal plate 64, the horizontal plate is connected to the shaft sleeve, and the other end of the horizontal plate is connected to the vertical plate 65. , the stirring blade is arranged on the inner side of the vertical plate; two horizontal plates 64, a vertical plate 65 and the stirring blade 61 on the inner side of the vertical plate form a stirring surface, and the stirring cage 6 is composed of a plurality of stirring surfaces arranged on the circumference of the drill pipe. .
搅拌叶片61与钻杆叶片21相互交叉错位布置。搅拌叶片61与钻杆叶片21相互切削作用,水泥浆液搅拌充分,成桩效果好。The stirring blades 61 and the drill rod blades 21 are arranged in a cross and staggered arrangement. The stirring blade 61 and the drill pipe blade 21 have mutual cutting action, the cement slurry is fully stirred, and the pile forming effect is good.
此实施例中,搅拌笼6上端和下端通过轴套63设置在钻杆上,随钻杆升降一起升降,搅拌笼6插入土里,竖版、横板产生阻力,使得搅拌笼6不转动仅钻杆转动,达到搅拌笼范围内土体混合作用。其余同实施例1或实施例2。In this embodiment, the upper end and the lower end of the stirring cage 6 are set on the drill pipe through the shaft sleeve 63, which rises and falls together with the lifting and lowering of the drill pipe. The drill pipe rotates to achieve soil mixing within the range of the mixing cage. The rest are the same as in Example 1 or Example 2.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实例的限制,上述实例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above examples, the above examples and descriptions only illustrate the principles of the present invention, and the present invention will have various changes without departing from the spirit and scope of the present invention. and improvements, which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (21)
- 带有搅拌笼的搅拌桩施工设备,包括桩架,桩架上设置有钻杆,其特征是,钻杆下部套有镂空的搅拌笼,搅拌笼内设置有搅拌叶片,钻杆下部设有钻杆叶片。The stirring pile construction equipment with a stirring cage includes a pile frame on which a drill rod is arranged, and is characterized in that a hollow stirring cage is sleeved at the lower part of the drill rod; Rod leaves.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌笼中心设置有用于稳定钻杆的轴套,钻杆从轴套中间穿过,钻杆在轴套限位范围内转动。The stirring pile construction equipment with a stirring cage according to claim 1, wherein the center of the stirring cage is provided with a shaft sleeve for stabilizing the drill rod, the drill rod passes through the middle of the shaft sleeve, and the drill rod is limited by the shaft sleeve rotate within the range.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,用于稳定钻杆的轴套为至少二个,二个轴套分别位于搅拌笼内下部和上部。The stirring pile construction equipment with a stirring cage according to claim 1 is characterized in that there are at least two shaft sleeves for stabilizing the drill pipe, and the two shaft sleeves are respectively located in the lower part and the upper part of the mixing cage.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌叶片与钻杆叶片相互错位布置。The stirring pile construction equipment with a stirring cage according to claim 1, wherein the stirring blades and the drill pipe blades are mutually dislocated.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述搅拌笼固定不转动,钻杆升降时搅拌笼随钻杆升降。The stirring pile construction equipment with a stirring cage according to claim 1, wherein the stirring cage is fixed and does not rotate, and the stirring cage moves up and down with the drill rod when the drill pipe is lifted and lowered.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述钻杆上设置有外层的套管,外层的套管下端连接搅拌笼。The agitating pile construction equipment with a stirring cage according to claim 1, wherein the drill pipe is provided with an outer casing, and the lower end of the outer casing is connected to the stirring cage.
- 根据权利要求6所述的带有搅拌笼的搅拌桩施工设备,其特征是,套管与桩架通过导向滑块连接,套管通过导向滑块上下滑动。The agitating pile construction equipment with a stirring cage according to claim 6, wherein the casing and the pile frame are connected by a guide slider, and the casing slides up and down through the guide slider.
- 根据权利要求7所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述搅拌笼相对固定,套管也相对固定,钻杆相对转动,钻杆升降时搅拌笼随钻杆升降。The stirring pile construction equipment with a stirring cage according to claim 7 is characterized in that, the stirring cage is relatively fixed, the casing is also relatively fixed, the drill pipe is relatively rotated, and the stirring cage moves up and down with the drill pipe when the drill pipe is raised and lowered.
- 根据权利要求6所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述搅拌笼为可转动的搅拌笼,搅拌笼与钻杆分别转动,钻杆升降时搅拌笼随钻杆升降。The stirring pile construction equipment with a stirring cage according to claim 6, wherein the stirring cage is a rotatable stirring cage, the stirring cage and the drill rod rotate respectively, and the stirring cage rises and falls with the drill rod when the drill rod is lifted and lowered. .
- 根据权利要求9所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌笼与钻杆转动方向相反。The stirring pile construction equipment with a stirring cage according to claim 9, wherein the rotation direction of the stirring cage and the drill pipe is opposite.
- 根据权利要求9所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌笼与钻杆转动方向相同,速度不同。The stirring pile construction equipment with a stirring cage according to claim 9 is characterized in that the rotation direction of the stirring cage and the drill pipe are the same, and the speed is different.
- 根据权利要求9所述的带有搅拌笼的搅拌桩施工设备,其特征是, 桩架上设置有动力头,所述动力头设有两个输出端,两个转向不同的输出端分别连接套管和钻杆。The stirring pile construction equipment with a stirring cage according to claim 9, wherein a power head is provided on the pile frame, the power head is provided with two output ends, and the two output ends with different directions are respectively connected with sleeves Pipe and drill pipe.
- 根据权利要求12所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述钻杆与套管分别连接一套动力装置,每套动力装置连接一个输出端。The stirring pile construction equipment with a stirring cage according to claim 12, wherein the drill pipe and the casing are respectively connected to a set of power devices, and each set of power devices is connected to an output end.
- 根据权利要求12所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述钻杆与套管共用一套动力装置,动力装置通过变速箱连接两个输出端。The agitating pile construction equipment with a stirring cage according to claim 12, wherein the drill pipe and the casing share a set of power device, and the power device is connected to the two output ends through a gearbox.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述钻杆上无外层套管,搅拌笼通过轴套套在钻杆上,搅拌笼自身无动力驱动。The stirring pile construction equipment with stirring cage according to claim 1 is characterized in that, there is no outer casing on the drill rod, the stirring cage is sleeved on the drill rod through the shaft sleeve, and the stirring cage itself is not driven by power.
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌笼为圆筒格栅形结构。The stirring pile construction equipment with a stirring cage according to claim 1 is characterized in that, the stirring cage is a cylindrical grid-shaped structure.
- 根据权利要求16所述的带有搅拌笼的搅拌桩施工设备,其特征是,搅拌笼上部设置有收口,收口连接套管底端。The stirring pile construction equipment with a stirring cage according to claim 16, wherein the upper part of the stirring cage is provided with a closing opening, and the closing opening is connected to the bottom end of the casing.
- 根据权利要求17所述的带有搅拌笼的搅拌桩施工设备,其特征是,收口设置对接法兰,套管底端设置有对接法兰,通过螺栓及对接法兰将搅拌笼与套管固定。The agitating pile construction equipment with a stirring cage according to claim 17, characterized in that, a butt flange is provided at the closing end, and a butt flange is provided at the bottom end of the casing, and the stirring cage and the casing are fixed by bolts and the butt flange. .
- 根据权利要求1所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述搅拌笼为可转动的竖向框架结构,框架结构的上端和下端均为一横板,横板连接轴套,横板另一端连接竖板,所述搅拌叶片设置在竖版内侧;二个横板、一个竖板及竖版内侧的搅拌叶片组成一幅搅拌框,搅拌笼由布置在钻杆圆周上的n幅搅拌框组成。The stirring pile construction equipment with a stirring cage according to claim 1, wherein the stirring cage is a rotatable vertical frame structure, the upper end and the lower end of the frame structure are a horizontal plate, and the horizontal plate is connected to the shaft The other end of the horizontal plate is connected to the vertical plate, and the stirring blade is arranged inside the vertical plate; two horizontal plates, one vertical plate and the stirring blade inside the vertical plate form a stirring frame, and the stirring cage is arranged on the circumference of the drill pipe. of n stirring frames.
- 根据权利要求19所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述n幅搅拌框均匀对称布置在钻杆上。The stirring pile construction equipment with a stirring cage according to claim 19, wherein the n stirring frames are evenly and symmetrically arranged on the drill pipe.
- 根据权利要求20所述的带有搅拌笼的搅拌桩施工设备,其特征是,所述n幅搅拌框非对称布置在钻杆上。The stirring pile construction equipment with a stirring cage according to claim 20, wherein the n stirring frames are asymmetrically arranged on the drill pipe.
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CN202010967796.3A CN111945728A (en) | 2020-09-15 | 2020-09-15 | Planting pile construction equipment |
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CN202110780345.3A CN113404443A (en) | 2021-07-09 | 2021-07-09 | Stirring stake construction equipment with stirring frame |
CN202110780345.3 | 2021-07-09 |
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CN202280426U (en) * | 2011-11-11 | 2012-06-20 | 连云港市交通工程建设处 | Water-air-injected drill of two-way cement-soil mixing pile machine |
CN204456083U (en) * | 2015-01-30 | 2015-07-08 | 吴文俊 | CM complexin concrete stiffened soil-cement mixing pile machine |
CN111945728A (en) * | 2020-09-15 | 2020-11-17 | 上海强劲地基工程股份有限公司 | Planting pile construction equipment |
CN212506260U (en) * | 2020-09-15 | 2021-02-09 | 上海强劲地基工程股份有限公司 | Planting pile construction equipment |
CN112627186A (en) * | 2020-11-29 | 2021-04-09 | 王琪 | Novel secant pile and construction method thereof |
CN112627174A (en) * | 2020-12-05 | 2021-04-09 | 王琪 | Single-shaft deep stirring pile drilling tool with inner and outer double-layer stirring teeth |
CN113404428A (en) * | 2021-07-09 | 2021-09-17 | 上海强劲地基工程股份有限公司 | Stirring stake construction equipment of two-way stirring |
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CN115874612A (en) * | 2023-01-29 | 2023-03-31 | 山西冶金岩土工程勘察有限公司 | Bidirectional cement mixing pile machine and drill bit |
CN117404016A (en) * | 2023-10-31 | 2024-01-16 | 河北省水利工程局集团有限公司 | Construction method of drilling device for multiple cement-soil mixing piles |
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