WO2022052187A1 - Online grinding frequency measurement system - Google Patents

Online grinding frequency measurement system Download PDF

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Publication number
WO2022052187A1
WO2022052187A1 PCT/CN2020/118129 CN2020118129W WO2022052187A1 WO 2022052187 A1 WO2022052187 A1 WO 2022052187A1 CN 2020118129 W CN2020118129 W CN 2020118129W WO 2022052187 A1 WO2022052187 A1 WO 2022052187A1
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Prior art keywords
frequency
sweep
range
resonant
measurement
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PCT/CN2020/118129
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French (fr)
Chinese (zh)
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潘凌锋
郭彬
陈浙泊
陈一信
林建宇
余建安
颜文俊
林斌
周巍
吴荻苇
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浙江大学台州研究院
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Publication of WO2022052187A1 publication Critical patent/WO2022052187A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R23/00Arrangements for measuring frequencies; Arrangements for analysing frequency spectra
    • G01R23/02Arrangements for measuring frequency, e.g. pulse repetition rate; Arrangements for measuring period of current or voltage
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R29/00Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
    • G01R29/02Measuring characteristics of individual pulses, e.g. deviation from pulse flatness, rise time or duration
    • G01R29/027Indicating that a pulse characteristic is either above or below a predetermined value or within or beyond a predetermined range of values
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R29/00Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
    • G01R29/02Measuring characteristics of individual pulses, e.g. deviation from pulse flatness, rise time or duration
    • G01R29/027Indicating that a pulse characteristic is either above or below a predetermined value or within or beyond a predetermined range of values
    • G01R29/0273Indicating that a pulse characteristic is either above or below a predetermined value or within or beyond a predetermined range of values the pulse characteristic being duration, i.e. width (indicating that frequency of pulses is above or below a certain limit)
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R29/00Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
    • G01R29/02Measuring characteristics of individual pulses, e.g. deviation from pulse flatness, rise time or duration
    • G01R29/027Indicating that a pulse characteristic is either above or below a predetermined value or within or beyond a predetermined range of values
    • G01R29/033Indicating that a pulse characteristic is either above or below a predetermined value or within or beyond a predetermined range of values giving an indication of the number of times this occurs, i.e. multi-channel analysers (the characteristic being frequency)

Definitions

  • the invention relates to the field of quartz wafers, in particular to an online grinding frequency measurement system.
  • quartz wafers The core components of crystal oscillators (active crystal oscillators, oscillators) and crystal resonators (passive crystal oscillators, crystals) are quartz wafers.
  • the design of quartz wafers largely determines the performance of oscillators and resonators.
  • the material of the quartz wafer is quartz rod (quartz). Due to the anisotropic characteristics of the crystal, the quartz wafers cut from different directions of the quartz rod have completely different effects.
  • the cutting method of the quartz rod determines the elasticity of the quartz wafer. Constant, dielectric constant, expansion coefficient, temperature characteristics, etc., such as frequency temperature coefficient, frequency thickness coefficient, stress compensation coefficient, etc. The differences in these characteristics determine the application of crystals in different occasions. Quartz bar cutting capabilities (eg, cutting accuracy, double corner cutting technology) often reflect the technical capabilities of a crystal manufacturer.
  • SC cut is a relatively common cut, especially in oven controlled crystal oscillators (OCXOs), which have important applications.
  • this type of cut resonator is called an SC (stressed-stress, compensated-compensated) cut-type resonator, that is, a stress-compensated resonator.
  • SC-cut resonators Since SC-cut resonators have the characteristics of stress compensation and thermal transient compensation, using SC-cut resonators has the following advantages:
  • the aging rate is small.
  • the stress effect of SC-cut resonators is small, and the aging caused by the stress effect is also small.
  • the aging rate of the high-precision SC-cut resonator can reach (10 -11 ⁇ 10 -12 )/d.
  • the amplitude-frequency effect is small.
  • the amplitude-frequency effect of the SC-cut resonator is about half that of the AT-cut, which means that the excitation level of the SC-cut resonator can be an order of magnitude larger than that of the AT-cut without increasing aging.
  • the only downside of the SC-cut resonator is the presence of an unwanted B-mode vibration that is about 9.5% higher frequency than the C-mode vibration we want. Therefore, the B-mode suppression network must be added to the SC-cut crystal oscillator to ensure that the crystal oscillator works in the C-mode and the B-mode does not vibrate.
  • Some SC-cut crystal oscillators still have B-mode oscillation due to improper design of the B-mode suppression network or deterioration of network components.
  • Another case is that the B-mode and C-mode oscillate at the same time, and the two interact to produce an FM output.
  • the used quartz wafer online grinding analysis and measurement and control instrument can stably track frequency measurement and control the grinding process of AT-cut quartz wafers. Since the AT-cut quartz wafer has only one resonance frequency, only one resonance waveform is generated when the frequency is swept near the resonance frequency, and the design of the existing measurement and control instrument is only for the frequency measurement of the quartz wafer with only one resonance waveform. and control.
  • the SC-cut double-corner quartz crystal has two resonant frequencies of B mode and C mode, and the difference between the two frequencies is about 9.5%.
  • the C-mode resonant frequency may be measured, but it cannot be confirmed whether the currently measured resonant frequency is the B-mode resonant frequency or the C-mode resonant frequency. Therefore, the following problems exist in the frequency measurement of the SC-cut quartz wafer online grinding process using the existing measurement and control instrument:
  • the resonant frequency obtained by automatic frequency search cannot confirm whether it is the resonant frequency of the B mode or the resonant frequency of the C mode, but we need the C mode frequency. The final frequency is wrong and the B-mode frequency has been overclocked, which will cause the entire disk to be scrapped.
  • the frequency of the current SC-cut quartz wafer needs to be confirmed after grinding, and the frequency of the B-mode and C-mode can only be confirmed by a network analyzer or other frequency measurement device, but the frequency cannot be confirmed in the grinding machine, resulting in The efficiency is extremely low, and it is easy to break the wafer and cause losses when taking the material back and forth.
  • the current grinding process of SC-cut quartz wafers is basically based on the number of turns to judge the thickness for shutdown control, and then use a network analyzer or other frequency measurement device to confirm the frequency. This method will cause the shutdown frequency to be extremely low. Stable, low repetition accuracy, and the possibility of error in frequency judgment.
  • the invention overcomes the deficiencies of the prior art, and provides an online grinding frequency measurement system with high processing efficiency, high processing precision and accurate dual-mode frequency distinction.
  • An online grinding frequency measurement system including a frequency measurement test function and an online frequency measurement function
  • the frequency measurement test function includes the single-sweep double-resonance frequency waveform matching function, the single-sweep resonant frequency data processing function, and the unit time data processing function; the specific process is as follows:
  • Parameter setting steps read the frequency measurement test parameters and SC chip setting parameters in the power-down storage module in the system;
  • Frequency measurement test parameters read through the power-down storage module, including sweep frequency parameters and frequency measurement parameters;
  • the sweep frequency parameters include sweep start frequency and sweep cutoff frequency, sweep step, sweep speed, sweep frequency Amplitude, frequency measurement parameters include high frequency search width, low frequency search width and peak constraint;
  • SC chip setting parameters read through the power-down storage module, including SC frequency ratio, frequency ratio upper limit, frequency ratio lower limit;
  • the constraints are judged on the above parameters. If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, the above parameters are Set the parameter to the default value and write it to the power-down memory module;
  • Frequency sweep preparation steps Initialize the relevant variables of the frequency measurement test function, including variables displayed on the interface, statistical variables and frequency measurement variables; The sampling times are cleared, and the sampling completion flag of the sweeping signal on the rising and falling edges is cleared; set the parameters of the sweeping module according to the sweeping parameters set in the frequency measurement test interface, and control the sweeping module to sweep the frequency;
  • Waveform matching steps If the sampling on the rising edge or the falling edge is completed in step 1.2), enter the single-sweep dual-resonance frequency waveform matching function, and perform the single-sweep resonant frequency data after the single-sweep dual-resonance frequency waveform matching.
  • the online frequency measurement function includes automatic search function and tracking frequency measurement function; the automatic search function realizes the search for the current frequency of the SC chip, and performs different processing according to the different results of the automatic search. If the frequency is not searched within the specified number of turns, the system prompts Search for abnormal alarm, if one frequency is found, the single-frequency tracking and frequency measurement process will be carried out. If two frequencies are found, the dual-frequency tracking and frequency measurement process will be carried out; at the same time, when the system has abnormal frequency measurement and the frequency does not reach the shutdown threshold, it will call the automatic Search function re-search frequency;
  • the tracking frequency measurement function includes frequency measurement parameter initialization, frequency sweep parameter setting, single frequency tracking function, dual frequency tracking function and switching function between the two functions;
  • the dual-frequency tracking function analyzes the resonant waveform measured by a single sweep of two frequency tracking and frequency measurement.
  • the sweep frequency range of the two frequency tracking and frequency measurement can ensure that the two resonant frequencies are covered.
  • the waveforms between F1 and F2 include no waveform detected, one waveform detected, two or more waveforms detected; the frequency sweep range of F1 and F2 is related to the search width. Under a certain search width, the frequency of F1 There will be a certain overlapping area between the sweep frequency range and the frequency sweep range of F2; for the overlapping area, first determine whether there is an overlapping area between the sweep frequency ranges of F1 and F2.
  • F1+24SSL>F2-12SSH If there is an overlapping area, then F1+24SSL>F2-12SSH, and it is necessary to judge F1 Whether the frequency measured in the sweep frequency range is F2; if there is no overlapping area, then F2-12SSH>F1+24SSL, the frequency measured in F1 is not F2;
  • the single-sweep frequency measurement includes the first scheme and the second scheme; the first scheme adopts a 9-point waveform matching algorithm for the waveform within the low-frequency sweep frequency range of the single sweep.
  • the high-frequency resonance frequency 9-point waveform matching is performed for the N*SSH range near 1.095, where N is the system setting parameter, and SSH is the high-frequency search width; when N is set to 0, it is equivalent to an 18-point waveform matching algorithm; if the waveform is matched , and the obtained ratio of the high-frequency resonant frequency to the low-frequency resonant frequency is within the range of the maximum frequency ratio and the minimum frequency ratio, it is considered that the qualified high-frequency resonant frequency and low-frequency resonant frequency have been obtained, and the frequency measurement is completed.
  • the second scheme uses the 9-point matching algorithm for a single resonant waveform in the sweep frequency range to perform full-range frequency measurement, and stores the measured resonant frequencies in the array. After the full-range frequency measurement is completed, the data in the array is processed uniformly. ;Through two rounds of loops, take out two different data in the array in turn for division operation, if the quotient is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that this frequency measurement has detected the qualified low-frequency resonant frequency and If the high-frequency resonant frequency is not within the range, the low-frequency resonant frequency and high-frequency resonant frequency that meet the conditions have not been measured in this frequency measurement;
  • the sweep frequency range of the single frequency tracking function should cover the low frequency frequency sweep frequency range corresponding to the current frequency as a high frequency frequency, and the high frequency resonance frequency sweep frequency range corresponding to the current frequency as a low frequency frequency; the current frequency is regarded as a single frequency tracking frequency range. and the judgment basis of another frequency in the double resonant frequency of the SC chip; in the single frequency sweep frequency measurement process, the current frequency must be measured first. If the current frequency is not measured, the other two frequency sweep ranges will not be measured Frequency judgment, if the current frequency is measured, the forward frequency waveform and the backward frequency waveform are judged;
  • Frequency measurement parameter initialization and frequency sweep parameter setting Frequency measurement parameters include the relevant frequency measurement parameters in the dual-frequency tracking frequency measurement process and the relevant frequency measurement parameters in the single-frequency tracking frequency measurement process.
  • the frequency sweep parameters are set according to the results of automatic search. parameter, if two resonant frequencies are found in the automatic search, the sweep parameters of the dual-frequency tracking process are set, and if one frequency is found in the automatic search, the sweep parameters of the single-frequency tracking process are set;
  • the whole-band waveform matching is performed on the low-frequency sweep frequency range first, and then the corresponding first and second solutions are selected according to the resonant frequency matching results of the low-frequency frequency;
  • the single frequency sweep of single frequency tracking sweeps the frequency in the frequency range corresponding to the current frequency, the forward frequency and the backward frequency, so the frequency measurement of the three frequency bands is analyzed; the system considers the current frequency to be measured during the current grinding process.
  • the real frequency of the frequency must ensure that the current frequency that meets the conditions is measured before the waveform matching of the forward frequency segment and the backward frequency segment, otherwise the frequency measurement will be ended directly;
  • the switching function between the two functions After the single frequency sweep frequency measurement data processing is completed, it is passed through the chip discrimination algorithm. If the system is currently in the single frequency tracking frequency measurement process, the current frequency, forward frequency and backward frequency are obtained. The number of wafers is measured. If the system is currently in the dual-frequency tracking frequency measurement process, the number of wafers measured corresponding to the low-frequency frequency and the high-frequency frequency is obtained; the frequency is switched according to the measured number of wafers.
  • the present invention has the following advantages:
  • the B-mode frequency and the C-mode frequency of the quartz wafer can be automatically searched, and according to the proportional relationship, it can be confirmed whether the searched frequency is the B-mode frequency or the C-mode frequency.
  • the B-mode frequency and the C-mode frequency can be tracked in real time, and corresponding statistics can be provided in real time, such as the number of quartz wafers measured in one circle, the dispersion difference of a single piece, the dispersion difference of the whole disk, grinding It also displays the change curve of the resonant frequency of the wafer and the change curve of the dispersion difference during the grinding process.
  • the user can judge the incoming material of the wafer and the grinding machine disk surface, carrier and sand liquid situation during the grinding process according to this information.
  • the system can track the frequency in real time, and at the same time search for another frequency in real time during the tracking process, until two resonance frequencies are searched and confirm whether it is the B-mode frequency or the B-mode frequency according to the proportional relationship.
  • C mode frequency Real-time dual-frequency tracking frequency measurement is performed after two qualified frequencies are measured.
  • the present invention provides a frequency measurement test method in a grinding machine.
  • the user can manually set the frequency sweep parameters and frequency measurement parameters, and realize the measurement of the dual resonance frequency of the quartz wafer in the grinding machine through the frequency measurement test function.
  • the number of times, the resonant linewidth, frequency sweep amplitude and standard deviation of B mode and C mode are counted.
  • the user can judge whether the resonant waveform is normal through this information, and can perform polynomial fitting on the full-band search width and frequency sweep amplitude obtained during the frequency measurement test process to obtain the search width and frequency sweep amplitude polynomial coefficients used in the online frequency measurement process.
  • Fig. 1 is the resonant waveform diagram of SC-cut quartz wafer of the present invention
  • Fig. 2 is the general flow chart of the frequency measurement test function of the present invention
  • Fig. 3 is the frequency measurement test interface of the present invention.
  • Fig. 4 is the waveform matching flow chart of single frequency sweep and dual resonance frequency of frequency measurement test of the present invention
  • FIG. 5 is a schematic diagram of the data acquisition and processing process of the present invention.
  • Fig. 6 is the frequency measurement test single frequency sweep resonant frequency data processing flow chart of the present invention.
  • Fig. 7 is the online frequency measurement flow chart of the present invention.
  • Fig. 8 is the automatic search flow chart of the present invention.
  • Fig. 9 is the automatic search single frequency sweep data processing flow of the present invention.
  • Fig. 10 is the automatic search full frequency band data processing flow chart of the present invention.
  • FIG. 11 is a schematic diagram of the frequency measurement resonance waveform distribution of the single frequency sweep of two frequency tracking processes of the present invention.
  • Fig. 12 is the relation diagram of sweep frequency range and search line width of the present invention.
  • FIG. 13 is a schematic diagram of frequency measurement scheme selection for single frequency sweep of two frequency tracking processes of the present invention.
  • Fig. 15 is the dual-frequency tracking frequency measurement process flow of the present invention: a single-frequency sweep waveform matching flow chart;
  • Fig. 16 is the single frequency tracking frequency measurement flow chart of the present invention, the single frequency sweep double resonance frequency matching flow chart;
  • FIG. 17 is a flow chart of frequency switching of tracking frequency measurement according to the present invention.
  • an online grinding frequency measurement system has the following functions:
  • the B-mode frequency and C-mode frequency of the quartz wafer can be automatically searched, and according to the proportional relationship, it can be confirmed whether the searched frequency is the B-mode frequency or the C-mode frequency.
  • tracking frequency measurement it can track the B-mode frequency and C-mode frequency in real time, and provide corresponding statistics in real time, such as the number of quartz wafers measured in one circle, the dispersion of a single wafer, the dispersion of the whole disk, the grinding rate, etc. It also displays the change curve of the resonant frequency of the wafer and the change curve of the dispersion difference during the grinding process. The user can judge the incoming material of the wafer and the grinding machine disk surface, carrier and sand liquid situation during the grinding process according to this information.
  • the system can track the frequency in real time, and at the same time search for another frequency in real time during the tracking process, until two resonance frequencies are searched and confirm whether it is the B mode frequency or the C mode according to the proportional relationship. frequency.
  • Real-time dual-frequency tracking frequency measurement is performed after two qualified frequencies are measured.
  • a frequency measurement test method in the grinding machine When the quartz wafer is in the grinding machine, the user can manually set the frequency sweep parameters and frequency measurement parameters, and realize the measurement of the dual resonance frequency of the quartz wafer in the grinding machine through the frequency measurement test function. The number of times, the resonant linewidth, frequency sweep amplitude and standard deviation of B mode and C mode are counted. The user can judge whether the resonant waveform is normal through this information, and can perform polynomial fitting on the full-band search width and frequency sweep amplitude obtained during the frequency measurement test process to obtain the search width and frequency sweep amplitude polynomial coefficients used in the online frequency measurement process.
  • the SC-cut quartz wafer has two resonant frequencies, namely the B-mode frequency and the C-mode frequency, the B-mode frequency value is about 9.5% higher than the C-mode frequency value, so the sweep frequency range must cover these two frequency values.
  • Figure 1 shows the resonant waveforms of the B mode and the C mode of the SC-cut quartz wafer, where FB is the resonant frequency value of the B mode, and FC is the resonant frequency value of the C mode.
  • An online grinding frequency measurement system includes a frequency measurement test function and an online frequency measurement function.
  • the frequency measurement test function provides the function of point 5 above.
  • the B-mode resonance frequency and C-mode resonance frequency of the SC quartz crystal can be measured in real time, and the frequency ratio, B-mode frequency and The C-mode frequency corresponds to the resonant line width of the waveform, the number of frequencies measured per unit time, and the standard deviation per unit time and other statistical information.
  • the user can judge the frequency and performance of the quartz crystal through these information, and can guide the user to set the online measurement. frequency parameters.
  • the user sets the frequency sweep parameters through the interface: start frequency, cutoff frequency, frequency sweep step, frequency sweep speed, frequency sweep amplitude, and set frequency measurement parameters: high frequency search width, low frequency search width, After peak constraint, press the "Start" button to start frequency measurement.
  • the system invokes the dual-resonance frequency waveform matching algorithm. If two resonant frequencies that meet the conditions are detected, the two resonant frequencies, their corresponding resonant widths and real-time peak heights will be displayed, and the standard deviation and Valid times; if only one resonance frequency is detected, the information corresponding to the resonance frequency will be displayed.
  • the frequency measurement function of this system can not only measure the B-mode and C-mode frequencies of SC-cut quartz wafers, but also the frequencies of single-resonant frequency quartz wafers such as AT, realizing the compatibility of the two functions.
  • the frequency measurement test function includes a single-sweep dual-resonance frequency waveform matching function, a single-sweep resonant frequency data processing function, and a unit time data processing function; the specific process is as follows:
  • Parameter setting steps read the frequency measurement test parameters and SC chip setting parameters in the power-down storage module in the system;
  • Frequency measurement test parameters read through the power-down storage module, including sweep frequency parameters and frequency measurement parameters;
  • the sweep frequency parameters include sweep start frequency and sweep cutoff frequency, sweep step, sweep speed, sweep frequency Amplitude, frequency measurement parameters include high frequency search width, low frequency search width and peak constraint;
  • SC chip setting parameters read through the power-down storage module, including SC frequency ratio, frequency ratio upper limit, frequency ratio lower limit;
  • the constraints are judged on the above parameters. If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, the above parameters are Set the parameter to the default value and write it to the power-down memory module;
  • the above frequency measurement test parameters and SC chip parameters are respectively sent to the display module for display. As long as the displayed parameters are different from the values stored in the current MCU, the values in the MCU will be updated to the new displayed parameter values. .
  • the difference between the sweep cutoff frequency and the sweep start frequency is the sweep frequency range.
  • the sweep start frequency and sweep cutoff frequency range from 1MHz to 120MHz, and the sweep cutoff frequency to the sweep start frequency must meet the If it is greater than 0MHz and less than 20MHz, if it is not satisfied, set the start frequency and cutoff frequency to the default values, the default start frequency is 9MHz, and the default cutoff frequency is 11MHz.
  • the value range of the sweep frequency step is 100Hz ⁇ 8000Hz. If the conditions are not met, set the sweep frequency step according to the sweep frequency range. When the sweep frequency range is less than 2MHz, set the sweep frequency step to 1000Hz. When the sweep frequency range is From 2MHz to 4MHz, set the sweep frequency step to 2000Hz. When the sweep frequency range is 4MHz to 6MHz, set the sweep frequency step to 3000Hz. When the sweep frequency range is greater than 6MHz, set the sweep frequency step to 4000Hz.
  • the value range of the frequency sweep speed is 2us ⁇ 100uS. If the condition is not met, it is set to the default value of 50uS.
  • the value range of the frequency sweep amplitude is 5 ⁇ 4000mm/min. If this condition is not met, it is set to the default value of 1000mm/min.
  • the value range of the low frequency search width and the high frequency search width is 1 to 400kHz. If this condition is not met, both are set to the default value of 33kHz.
  • the value range of the peak constraint is 1 to 2000. If the condition is not met, it is set to the default value of 500;
  • the SC frequency ratio is the ratio of the high frequency and the low frequency of the SC-cut quartz wafer. It is floating-point data and occupies 4 bytes. According to the characteristics of the SC-cut quartz wafer, the value ranges from 1.05 to 1.25. this condition, set it to the default value of 1.095.
  • the upper limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, it is set to the default value of 10; through the SC frequency ratio and the upper limit of the frequency ratio, the maximum value of (high frequency frequency/low frequency frequency) is determined.
  • the lower limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, set it to the default value of 10; through the SC frequency ratio and the lower limit of the frequency ratio, determine the minimum value of (high frequency/low frequency)
  • Frequency sweep preparation steps Initialize the relevant variables of the frequency measurement test function, including variables displayed on the interface, statistical variables and frequency measurement variables; Clear the sampling times, and clear the rising and falling edge sweep signal sampling completion flags; set the sweep module parameters according to the sweep parameters set in the frequency measurement test interface, and control the sweep module to sweep the frequency.
  • the variables displayed on the interface include high-frequency frequency-related display variables and low-frequency frequency-related display variables.
  • the initialization includes: clearing the average value of resonance frequency per unit time, clearing the number of resonance frequencies per unit time, and clearing the standard deviation of resonance frequency per unit time. , The number of resonance frequencies measured within 1 second is cleared;
  • Statistical variables also include high-frequency frequency-related statistical variables and low-frequency frequency-related statistical variables.
  • the initialization includes: setting the average value of the resonance frequency during the frequency measurement and test, wherein the average value of the high-frequency resonance frequency is initially set to the sweep cutoff frequency, and the low-frequency resonance frequency
  • the average frequency is set as the sweep start frequency; the single sweep instantaneous frequency storage array is cleared; the single sweep instantaneous peak height storage array is cleared; the single sweep instantaneous resonance width storage array is cleared; single sweep The number of times the resonant frequency is measured is cleared; the instantaneous frequency, peak height and resonance width variables when the peak-to-peak value of the single sweep frequency is the largest are cleared; the frequency measurement test in a unit time is cleared for each sweep of the resonant frequency storage array; unit time The real-time peak height storage array is cleared for each frequency sweep of the frequency measurement test; the storage array of the resonance width of each frequency sweep of the frequency measurement test is cleared to zero in unit time; the maximum and minimum values;
  • the frequency measurement variable is the search width used in the waveform matching, and the waveform search width of the high-frequency resonant frequency and the low-frequency resonant frequency are respectively set. Width Set the high frequency search width and low frequency search width respectively through the frequency measurement interface.
  • the frequency sweeping module Before the frequency sweeping module starts frequency sweeping, first clear the signal sampling times of the rising and falling edges, and clear the rising and falling edge sweep signal sampling completion flags. Set the parameters of the frequency sweep module according to the frequency sweep parameters set in the frequency measurement test interface, and control the frequency sweep module to sweep the frequency.
  • Waveform matching steps As shown in Figure 4 and Figure 5, if the rising edge or falling edge sampling is completed in step 1.2), the waveform matching function of single frequency sweep and dual resonance frequency is entered.
  • the current system adopts the way of data acquisition and processing at the same time, whether it is the frequency measurement test process, or the automatic search and tracking frequency measurement process, all of them are processed in this way.
  • the frequency sweep module repeatedly sweeps the frequency back and forth between the start frequency and the cutoff frequency. During the process of sweeping the frequency sweep module from the start frequency to the cutoff frequency (this process is defined as the rising edge of the sweep frequency), it processes the cutoff frequency sweep of the previous cycle.
  • This processing method can improve the efficiency of frequency measurement. Compared with the separate processing of data acquisition and processing, the current method can double the efficiency of frequency measurement, making the system more in line with the needs of dynamic frequency measurement.
  • Waveform matching is performed for all sampling points starting from the starting point and ending at the cut-off point -9SSmin; wherein, SSmin is the smaller value of the low-frequency search width and the high-frequency search width;
  • the data collected at the falling edge is processed during the rising edge of the frequency sweep, and the peak-to-peak value of the waveform is the difference between the amplitude of the sixth point in the waveform and the amplitude of the fourth point in the waveform; the rising edge is processed during the falling edge of the frequency sweep
  • the peak-to-peak value of the waveform is the difference between the amplitude of the 4th point in the waveform and the amplitude of the 6th point in the waveform;
  • Fend is the sweep cutoff frequency
  • Real-time peak height maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude
  • Resonance line width (the position of the maximum value of the 6SS waveform amplitude - the position of the minimum value of the 6SS waveform) * frequency sweep step / 3;
  • the falling edge process of sweep frequency processes the rising edge data, and the specific data processing formula is as follows:
  • Fstart is the sweep start frequency
  • Real-time peak height maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude
  • Resonance line width (the position of the minimum value of the 6SS waveform amplitude - the position of the maximum value of the 6SS waveform) * frequency sweep step / 3;
  • the single frequency sweep resonant frequency data processing function includes 3 situations: more than 2 resonant frequencies are measured, 2 resonant frequencies are measured, and 1 resonant frequency is measured;
  • resonant frequencies If more than 2 resonant frequencies are detected, first traverse all the resonant frequencies in the storage array, and take out two data from the array in turn through two rounds of loops for division operation. If the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, Then take out these two data and store them in the resonant frequency storage array in unit time corresponding to high frequency and low frequency respectively, and store the corresponding real-time peak height and resonant line width in the unit time corresponding to high frequency and low frequency respectively. , the real-time peak height storage array and resonance width storage array of each sweep; at the same time, the number of resonance frequencies per unit time of high frequency and low frequency is incremented by 1.
  • the first type is that the number of low-frequency resonance frequencies in the current unit time is 0 and the number of high-frequency resonance frequencies is not 0. At this time, it is judged whether the ratio of the average high-frequency resonance frequency to the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement is greater than the minimum frequency ratio , if it is greater than the frequency corresponding to the maximum peak-to-peak value is considered to be the low frequency resonance frequency, otherwise it is considered to be the high frequency resonance frequency;
  • the second is that the number of low-frequency resonant frequencies in the current unit time is not 0 and the number of high-frequency resonant frequencies is 0. At this time, it is judged whether the ratio of the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement to the average value of the low-frequency resonant frequency is greater than the minimum frequency ratio. If it is greater than the frequency, the maximum peak-to-peak frequency is considered to be the high frequency resonance frequency, otherwise it is considered to be the low frequency resonance frequency;
  • the third type of frequency of the low frequency resonance frequency per unit time and the frequency of the high frequency resonance frequency per unit time are both 0, and the frequency corresponding to the maximum peak-to-peak value is the average value of the high frequency resonance frequency per unit time and the average value of the low frequency resonance frequency per unit time. Compare and see which frequency is closer to it. If it is closer to the average value of the low-frequency resonant frequency, it will be stored in the low-frequency unit time per sweep resonance frequency storage array, otherwise it will be stored in the high-frequency unit time each time. Sweep the resonant frequency storage array, and store the corresponding real-time peak height and resonance width into the high-frequency and low-frequency corresponding unit time respectively in the real-time peak-height storage array and the resonance width storage array for each sweep;
  • the number of low-frequency resonance frequencies in the current unit time and the number of high-frequency resonance frequencies in the current unit time are both non-zero, and the processing method is the same as the third type;
  • the resonant frequency storage array for each frequency sweep in time, and the corresponding real-time peak height and resonance width are stored in the high frequency and low frequency corresponding unit time per unit time. Add 1 to the number of resonance frequencies per unit time at low frequencies;
  • the ratio of the two data does not meet the frequency ratio constraints, extract the frequency, real-time peak height and resonance width corresponding to the maximum peak-to-peak value in the single-frequency sweep waveform matching process, and the specific extraction method is related to the measurement of more than two resonance frequencies. same;
  • the online frequency measurement function includes automatic search function and tracking frequency measurement function.
  • the automatic search function realizes the search of the current frequency of the SC chip, and performs different processing according to the different results of the automatic search. If the frequency is not searched within the specified number of turns, the system will prompt an abnormal search alarm, and if a frequency is searched, it will perform single-frequency tracking. In the frequency measurement process, if two frequencies are found, the dual-frequency tracking frequency measurement process will be carried out; at the same time, when the system has abnormal frequency measurement and the frequency does not reach the shutdown threshold, the automatic search function will be called to search for the frequency again.
  • the automatic search function specifically includes data initialization, frequency sweep and frequency measurement parameter settings, single frequency sweep double resonance frequency waveform matching function, single frequency sweep data processing function, full frequency band data processing function and frequency band switching function;
  • Data initialization is used to initialize the variables related to frequency statistics.
  • the variables that need to be initialized include: frequency measurement related variables during a single frequency sweep, full-band sub-sweep dual-resonance frequency-related variables, and full-band sub-sweep single resonance frequency. Frequency measurement related variables, automatic search process related control variables and frequency sweep module control variables;
  • the initialization of frequency measurement-related variables during a single frequency sweep includes: clearing the statistical variables of the number of resonance frequencies, setting the maximum number of resonance frequencies, clearing the storage array of the instantaneous resonance frequency, and clearing the peak-to-peak maximum instantaneous resonance frequency;
  • the initialization of the variables related to the full-band sub-sweep dual-resonance frequency measurement includes: the current position of the full-band sweep is cleared to zero, the full-band starts from 0, and can be divided into 36 sections at most, and the high-frequency and low-frequency resonances are detected in each sweep frequency band.
  • the frequency times storage array is cleared, and the high frequency and low frequency measured resonance frequency storage array of each sweep frequency band is cleared;
  • the initialization of the variables related to the frequency measurement of the single resonant frequency of the whole frequency band segmented frequency sweep includes: clearing the storage array of the number of times the single resonant frequency is measured in each sweep frequency band, and clearing the storage array of the single resonance frequency measured in each sweep frequency band;
  • control variables related to the automatic search process includes: automatic search process start flag setting, automatic search frequency measurement result flag setting, automatic search frequency switching flag setting, automatic search frequency switching timing time reset, automatic search process lap statistics clear;
  • the initialization of the control variables of the frequency sweeping module includes: clearing the edge jump flag of the frequency sweeping module, clearing the statistics of the sampling data on the rising and falling edges of the frequency sweeping module, and completing the sampling of the rising and falling edges of the frequency sweeping module.
  • the flag bit is cleared, and the frequency sweep module sweeps the rising edge and the falling edge of the sampling processing flag bit.
  • Frequency sweep and frequency measurement parameter settings include setting sweep frequency parameters and frequency measurement parameters
  • Sweep parameters include sweep start frequency, sweep cut-off frequency, sweep step, sweep speed and sweep amplitude; in the automatic search sweep process, the method of periodic sweep within the specified number of turns is used.
  • the frequency sweep of a cycle is a segmented frequency sweep from the target frequency to the end of the starting frequency.
  • the frequency sweep of each segment is repeated within a specified time period.
  • the frequency sweep range of each frequency sweep is related to the frequency.
  • the high frequency resonant frequency and the low frequency resonant frequency must be included.
  • Low frequency resonance frequency FL target frequency set on the main interface
  • the current system sets the effective waveform range to 9SS and the sweep frequency range to 36SS, and takes the resonant frequency as the center to add 18SS and subtract 18SS respectively;
  • FRange Take FRange as the center to expand the sweep frequency range by n times, and set the corresponding sweep frequency start frequency and sweep cutoff frequency.
  • n is a positive integer. The success rate and accuracy of frequency measurement of the resonant frequency will be reduced accordingly;
  • Single frequency measurement resonance frequency waveform matching function when the single sampling is completed, enter the automatic search single frequency sweep double resonance frequency waveform matching; automatic search single frequency measurement dual resonance frequency waveform matching function and single frequency measurement test function
  • the waveform matching function of sweep frequency and dual resonant frequency is basically the same. The difference is: before starting the 9-point waveform matching algorithm for all sweep frequency points, first judge whether the number of resonance frequencies measured in the current segment is less than the set threshold, and if it is less than the 9-point waveform Otherwise, it is considered that the amount of data collected in this section is sufficient, and this 9-point waveform matching process is skipped;
  • the search widths corresponding to different frequencies will be different, so multiple search widths are used for matching in the 9-point waveform matching process.
  • the single-frequency sweep data processing flow of automatic search and the single-frequency sweep data processing flow of frequency measurement test adopt different data processing strategies, because the accuracy of the automatic search process will directly affect the performance of tracking and frequency measurement.
  • the requirements of the process are relatively high, and the resonant frequency obtained by automatic search is required to be relatively accurate.
  • the single-frequency sweep data processing flow of automatic search is basically the same as the single-frequency sweep data processing flow of frequency measurement test. There are three cases of resonance frequency and one resonance frequency measured;
  • the two data in the instantaneous resonant frequency storage array are sequentially taken out through two cycles for division operation; if the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, the two data are taken out.
  • the resonant frequency corresponding to the maximum peak-to-peak value of this sweep is stored in the resonant frequency storage array of this section, and the number of resonance frequencies measured in this section is added 1;
  • This section of the resonant frequency storage array stores the data that only one resonant frequency is searched and two resonant frequencies that meet the conditions appear in the automatic search process, and are also processed separately in the data processing process after the automatic search is over; that is,
  • the resonant frequency storage array of this section is not the same storage space as the resonant frequency storage array corresponding to the above-mentioned high frequency and low frequency frequencies, but is a different storage array, because the automatic search process has high requirements on the accuracy of the searched resonant frequency, and at the same time
  • only one resonant frequency may be found in the automatic search process, so the data of two resonant frequencies that meet the conditions and the data of only one resonant frequency will be stored separately, and the data will also be processed after the automatic search. Separate processing, so as to ensure the accuracy of the data.
  • the resonance frequency corresponding to the maximum peak-to-peak value of this sweep frequency can be stored in the resonance frequency storage array of this section, and the number of resonance frequencies measured in this section is increased by 1;
  • Frequency band switching function by setting a specified time to perform repeated frequency sweep and frequency measurement of a single frequency band, when the specified time arrives, it is judged whether the frequency sweep of the whole frequency band is completed. Whether the frequency is less than the starting frequency of wafer grinding set by the user, if it is less than the frequency sweep of the whole frequency band, the data processing function of the whole frequency band is performed; if it is not lower than the frequency switching;
  • the frequency switching process is as follows:
  • the frequency sweep module to sweep the frequency; at the same time, set the control variable of the frequency sweep module: the edge hopping flag of the frequency sweep module is cleared to zero, and the number of sampling data on the rising and falling edges of the frequency sweep module is counted. Cleared, the sweeping rising edge and falling edge sampling completion flag bit of the frequency sweeping module is cleared, and the sweeping frequency rising edge and falling edge sampling processing flag bit of the frequency sweeping module is cleared to zero.
  • Full-band data processing function if the full-band frequency sweep is completed, enter the full-band data processing, which includes the following steps:
  • the data processing of the next segment will be performed until the data processing of all segments is completed;
  • Single resonance frequency data processing traverse the single resonance frequency data measured in the whole frequency band, if the number of single resonance frequencies measured in the current segment is greater than or equal to the number of successful resonance frequencies set by the system, the single resonance frequency will be stored in an array. After the interference value of all the data is eliminated, the average value of the remaining data is obtained, and the number of remaining data is returned; if the number of remaining data is still greater than or equal to the number of successful resonance frequencies set by the system, it is considered a single resonance
  • the frequency search is successful, and at the same time, it is judged whether the number of remaining data is greater than the maximum number of resonance frequencies of all segments. If it is greater than the number of maximum resonance frequencies of all segments, set the number of remaining data of the segment after data processing, and then proceed to the next segment. Data processing, otherwise, proceed to the data processing of the next segment until the data processing of all segments is completed;
  • the data processing of the next segment will be performed until the data processing of all segments is completed;
  • the tracking frequency measurement function includes dual frequency tracking function, single frequency tracking function, frequency measurement parameter initialization, frequency sweep parameter setting and switching function between the two functions;
  • the dual-frequency tracking function analyzes the resonant waveform measured by a single sweep of two frequency tracking and frequency measurement.
  • the waveform in the frequency process is shown in Figure 11 below:
  • the frequency sweep range of F1 and F2 is related to the search width. Under a certain search width, there will be a certain overlap between the frequency sweep range of F1 and the frequency sweep range of F2; The relationship diagram is shown in Figure 12. For the overlapping area, first determine whether there is an overlapping area between the frequency sweep ranges of F1 and F2.
  • F1+24SSL>F2-12SSH If there is an overlapping area, then F1+24SSL>F2-12SSH, and it is necessary to determine whether the frequency measured in the frequency sweeping range of F1 is F2; if there is no overlap area, then F2-12SSH>F1+24SSL, the frequency detected in F1 is not F2;
  • F1 is the low-frequency resonant frequency in the SC dual-resonance frequency
  • F2 is the high-frequency resonant frequency in the SC dual-resonance frequency
  • F1s is the starting frequency of the low-frequency sweep frequency range
  • F1e is the cut-off frequency of the low-frequency sweep frequency range
  • F2s is the starting frequency of the high frequency sweep range
  • F2e is the cutoff frequency of the high frequency sweep range.
  • the frequency measurement of a single sweep in the two frequency tracking processes includes the first scheme and the second scheme.
  • the first scheme uses a 9-point waveform matching algorithm for the waveform in the low-frequency sweep range of a single sweep.
  • the high-frequency resonance frequency 9-point waveform matching is performed for the N*SSH range near 1.095.
  • N is the system setting parameter
  • SSH is the high-frequency search width
  • the frequency measurement is completed and stored in the chip discrimination array; if the high-frequency waveform in the specified range does not match, then Continue to match the 9-point waveform of the low-frequency resonant frequency until the high-frequency resonant frequency and low-frequency resonant frequency that meet the conditions are found; Then end the frequency measurement;
  • the second scheme uses the 9-point matching algorithm for a single resonant waveform in the sweep frequency range to perform full-range frequency measurement, and stores the measured resonant frequencies in the array. After the full-range frequency measurement is completed, the data in the array is processed uniformly. ;Through two rounds of loops, take out two different data in the array in turn for division operation, if the quotient is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that this frequency measurement has detected the qualified low-frequency resonant frequency and If the high-frequency resonant frequency is not within the range, the low-frequency resonant frequency and high-frequency resonant frequency that meet the conditions have not been measured in this frequency measurement;
  • the waveform When the waveform is not detected in the dual-frequency tracking function of the tracking frequency measurement function, in this case, it may be that there is no chip under the probe during the frequency sweep, or it may be that the resonant frequency is not detected during the frequency sweep. At this time, the number of times that the frequency is not measured continuously by the wafer discrimination algorithm will be incremented by 1, and at the same time, it can be judged whether the frequency measurement of the wafer has ended.
  • the full-band frequency measurement is carried out respectively in the frequency sweep range where frequency 1 and frequency 2 are located, and frequency 1 and frequency 2 are not measured, and this frequency measurement is ended.
  • the frequency measurement adopts the second scheme
  • Method 1 is: firstly perform a full-band frequency measurement within the frequency sweep range where frequency 1 is located. After measuring frequency 1, perform 9-point matching on the N*SS range near 1.095. The result is that the frequency cannot be matched, and the measurement is ended. frequency.
  • Method 2 is: perform full-band frequency measurement respectively within the frequency sweep range where frequency 1 and frequency 2 are located, and the result of frequency measurement is that only frequency 1 is measured, and it is stored in the array where frequency 1 is located.
  • method 1 has fewer matching times for frequency 2 than method 2, so method 1 is better.
  • the frequency measurement adopts the first scheme
  • Method 1 Perform full-band frequency measurement in the frequency sweep range where frequency 1 is located.
  • the frequency measurement result is to measure 2 frequencies or more than 2 frequency values in the frequency band where frequency 1 is located. At this time, take the value with the highest frequency as frequency 1 And store in the array where frequency 1 is.
  • Method 2 Perform full-band frequency measurement in the frequency sweep range where frequency 1 and frequency 2 are located.
  • the frequency measurement result is to measure 2 frequencies or more than 2 frequency values in the frequency band where frequency 1 is located. At this time, take the value with the largest frequency. as frequency 1 and store in the array where frequency 1 is located.
  • method 1 has fewer frequency measurements for frequency 2 than method 2, so method 1 is better.
  • the frequency measurement of frequency 2 needs to be carried out in the whole frequency range. Among them, the frequency measurement is carried out by the second scheme;
  • the best solution for us to deal with this situation is to first perform a full-band frequency measurement on the frequency band where frequency 1 is located. After measuring frequency 1, store it in the array where frequency 1 is located, and measure the N corresponding to frequency 1. *The frequency waveform matching is performed within the range of 1.095. If it matches frequency 2, it will be stored in the array where frequency 2 is located. If it does not match, the frequency measurement will be ended.
  • the frequency measurement adopts the first scheme
  • the best processing plan at this time is to measure two waveforms, and sweep the frequencies at the two frequencies respectively.
  • 1 waveform is detected within the frequency range and within the frequency sweep range of frequency 1
  • 2 or more waveforms are detected within the frequency range of frequency 2 sweep frequency. 2.
  • scheme 1 is used, that is, the waveform matching method at ⁇ N*1.095 is used for frequency 2, and scheme 2 is used for other cases.
  • the overall treatment scheme should be a combination of scheme 1 and scheme 2, and different schemes should be used according to different situations.
  • the frequency sweep range of the single frequency tracking function should cover the low frequency frequency sweep range corresponding to the current frequency as the high frequency frequency, and the high frequency resonant frequency sweep range corresponding to the current frequency as the low frequency frequency;
  • the current frequency is used as the basis for tracking a single frequency and for judging another frequency in the dual resonant frequency of the SC chip; in the process of single frequency sweep frequency measurement, the current frequency must be measured first, if the current frequency is not measured, no additional Judgment of the two frequency sweep ranges, if the current frequency is measured, the forward frequency waveform and the backward frequency waveform are judged;
  • Frequency measurement parameter initialization and frequency sweep parameter setting Frequency measurement parameters include the relevant frequency measurement parameters in the dual-frequency tracking frequency measurement process and the relevant frequency measurement parameters in the single-frequency tracking frequency measurement process.
  • the specific setting steps of frequency measurement parameter initialization are as follows:
  • variables used in the wafer discrimination algorithm correspond to the current frequency, forward frequency and backward frequency in the single-frequency tracking frequency measurement process
  • the variables are initialized separately; the number of consecutively unmeasured resonant frequencies, the number of consecutively measured resonant frequencies, and the number of consecutively unmeasured resonant frequencies after the resonant frequency is continuously measured are cleared, and the single-chip dispersion value is cleared to zero.
  • the count of the single-chip scattered difference is cleared, all the single-chip scattered difference value storage arrays are cleared to zero within the specified time, the single-chip instantaneous resonance frequency value storage array is cleared, and the single-chip instantaneous resonance frequency storage array within one circle is cleared.
  • the statistical variable of the number of instantaneous resonant frequencies is cleared, the total number of chips measured in this circle is cleared, the total number of chips measured in the previous circle is cleared, the number of data variables of the single-chip average value of the resonance frequency is cleared, and the single-chip frequency measurement is performed online.
  • the resonant frequency average storage array is cleared to zero, the online frequency measurement timing segmented chip number storage array is cleared to zero, and the online frequency measurement timing segment is cleared to the previous circle.
  • Sweep parameters Set sweep parameters according to the results of automatic search. If two resonant frequencies are found in automatic search, set sweep parameters of dual-frequency tracking process. If one frequency is found in automatic search, set sweep parameters of single-frequency tracking process. frequency parameter;
  • the sweep frequency range of high frequency frequency is: (high frequency resonance frequency -12SS) ⁇ (high frequency resonance frequency +24SS);
  • the sweep frequency range of low frequency frequency is: (low frequency resonance frequency -12SS) ⁇ (low frequency resonance frequency +24SS)
  • the sweep frequency range of the current frequency is: (current resonance frequency -12SS) ⁇ (current resonance frequency +24SS);
  • the sweep frequency range of the forward frequency is: (forward resonance frequency -12SS) ⁇ (forward resonance frequency +24SS);
  • the sweep frequency range of the backward frequency is: (backward resonance frequency -12SS) ⁇ (backward resonance frequency +24SS)
  • SS is the search width of the corresponding frequency
  • the full-band waveform matching is performed for the low-frequency sweep frequency range first, and then the corresponding first and second schemes are selected according to the resonant frequency matching results of the low-frequency frequency.
  • the 9-point waveform matching algorithm is used to perform full-band waveform matching in the low-frequency sweep frequency range.
  • the search width adopts the low-frequency search width. If a waveform that matches the waveform characteristics is matched, it is judged whether the waveform meets the peak constraint condition.
  • the peak constraint condition is to obtain the current waveform position that is successfully matched.
  • the maximum peak value is obtained as the resonant frequency value, and it is judged whether the resonant frequency is within the bandwidth constraint range, and the frequency is stored in the low-frequency single Array of instantaneous resonant frequencies of the second sweep, and at the same time determine whether the peak-to-peak value corresponding to this frequency is greater than the peak-to-peak value of the frequency measured in the low-frequency frequency range of this sweep.
  • the resonant frequency is not detected in the low frequency sweep range, use the same method to perform full-band waveform matching in the high frequency sweep range; Frequency measurement; if a qualified resonant frequency is detected in the high-frequency sweep range, the resonant frequency will be set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency search success flag will be set at the same time. ; If two or more qualified resonant frequencies are detected in the high-frequency sweep range, the resonant frequency with the largest peak-to-peak value is set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency will be set at the same time. Resonant frequency search success flag;
  • the full-band waveform matching is performed on the high-frequency sweep range; if no resonant frequency is detected in the high-frequency sweep range, the low-frequency sweep The frequency with the largest peak-to-peak value measured is taken as the low-frequency resonance frequency, and this frequency measurement is over; if there is at least one resonance frequency measured within the high-frequency sweep frequency range, the low-frequency and high-frequency frequencies are taken out through two rounds of cycles. Divide operation to determine whether the quotient is within the frequency ratio range. If the two frequencies are considered to be the low-frequency resonant frequency and the high-frequency resonant frequency, the cycle ends, and this frequency measurement ends;
  • the system considers the resonant frequency measured in the low frequency sweep range to be valid, because the SC chip needs frequencies are low frequencies.
  • the single frequency sweep of single frequency tracking sweeps the frequency in the frequency range corresponding to the current frequency, the forward frequency and the backward frequency, so the frequency measurement of the three frequency bands is analyzed; the system considers the current frequency to be measured during the current grinding process.
  • the real frequency of the frequency must ensure that the current frequency that meets the conditions is measured before the waveform matching of the forward frequency segment and the backward frequency segment, otherwise the frequency measurement will be ended directly;
  • Single-frequency tracking and frequency measurement use the current frequency for frequency tracking, so when obtaining the corresponding forward frequency or backward frequency, the analysis is based on the current frequency; the specific steps are as follows:
  • a current frequency that meets the conditions is measured. If the specified range within the forward frequency sweep range does not match the forward frequency that meets the conditions, the same method is used to measure the frequency within the backward frequency sweep range. Specify the range to perform point-by-point waveform matching. If the backward frequency that meets the conditions is obtained, the frequency measurement will be ended. If not, the matching will continue until all points are matched;
  • the switching function between the two functions After the single frequency sweep frequency measurement data processing is completed, it is passed through the chip discrimination algorithm. If the system is currently in the single frequency tracking frequency measurement process, the current frequency, forward frequency and backward frequency are obtained. The number of wafers is measured. If the system is currently in the dual-frequency tracking frequency measurement process, the number of wafers measured corresponding to the low-frequency frequency and the high-frequency frequency is obtained; the frequency is switched according to the measured number of wafers.
  • the system uses statistics of the number of wafers measured in the specified circle to judge the frequency measurement abnormality, single-frequency tracking and dual-frequency tracking frequency measurement results; first determine whether the system is currently in single-frequency tracking or dual-frequency tracking;
  • the system is in single frequency tracking, it is judged whether the number of chips at the current frequency measured by the specified circle is less than the threshold value of the number of chips set by abnormal frequency measurement, if it is less than the frequency threshold set by abnormal shutdown , the frequency value is the 80% position between the initial frequency of wafer grinding set by the user and the target frequency. If the set frequency threshold is reached, the grinder will be shut down, and the system will prompt that the frequency measurement of the single frequency tracking process is abnormal; If the number is greater than the threshold of the number of wafers set for abnormal frequency measurement, the forward frequency and the backward frequency are used to measure the number of wafers to determine whether it is greater than the threshold of successful frequency measurement.
  • a shutdown frequency threshold for single-frequency frequency measurement is set. When the current frequency reaches the shutdown frequency threshold, the grinder will be shut down to prevent the wafer Grinding overclocking;
  • the system is in dual-frequency tracking, take the value of the low frequency frequency and the high frequency frequency with the less number of wafers measured, and judge whether it is less than the abnormal frequency measurement threshold. If it is less than the frequency, judge the low frequency frequency or the high frequency frequency according to the system settings. Whether the frequency measurement abnormal shutdown threshold is reached, if it is reached, the grinder will be shut down, and the system will prompt that the frequency measurement is abnormal during the dual-frequency tracking process. If it is not reached, it will enter the automatic search process; Then continue the dual-frequency tracking frequency measurement process.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Frequencies, Analyzing Spectra (AREA)
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Abstract

An online grinding frequency measurement system, comprising a frequency measurement test function and an online frequency measurement function. The frequency measurement test function comprises a single frequency sweep dual-resonance frequency waveform matching function, a single frequency sweep resonance frequency data processing function, and a data processing function in unit time. The on-line frequency measurement function comprises an automatic search function and a tracking frequency measurement function. The online grinding frequency measurement system capable of accurately distinguishing a dual-mode frequency has a high processing efficiency and a high processing accuracy.

Description

一种在线研磨测频系统An online grinding frequency measurement system 技术领域technical field
本发明涉及石英晶片领域,更具体的说,它涉及一种在线研磨测频系统。The invention relates to the field of quartz wafers, in particular to an online grinding frequency measurement system.
背景技术Background technique
晶体振荡器(有源晶振、oscillator)和晶体谐振器(无源晶振、crystal)的核心部件是石英晶片,石英晶片的设计优劣在很大程度上决定了振荡器和谐振器的性能。石英晶片的材料是石英棒材(quartz),由于晶体存在各向异性特征,从石英棒材的不同方向切割下来的石英晶片有着截然不同的效果,石英棒材的切割方法决定了石英晶片的弹性常数、介电常数、膨胀系数、温度特性等,比如频率温度系数,频率厚度系数,应力补偿系数等,这些特性的差异决定了晶体在不同场合的应用。石英棒材的切割能力(如切割精准度、双转角切割技术)往往反映一个晶体生产商的技术能力。The core components of crystal oscillators (active crystal oscillators, oscillators) and crystal resonators (passive crystal oscillators, crystals) are quartz wafers. The design of quartz wafers largely determines the performance of oscillators and resonators. The material of the quartz wafer is quartz rod (quartz). Due to the anisotropic characteristics of the crystal, the quartz wafers cut from different directions of the quartz rod have completely different effects. The cutting method of the quartz rod determines the elasticity of the quartz wafer. Constant, dielectric constant, expansion coefficient, temperature characteristics, etc., such as frequency temperature coefficient, frequency thickness coefficient, stress compensation coefficient, etc. The differences in these characteristics determine the application of crystals in different occasions. Quartz bar cutting capabilities (eg, cutting accuracy, double corner cutting technology) often reflect the technical capabilities of a crystal manufacturer.
常见的切割方式有单转角的AT、BT、音叉,双转角的SC、IT等。SC切型是比较常见的一种切型,尤其是在恒温晶体振荡器(OCXO)中有着重要的应用。Common cutting methods include single-angle AT, BT, tuning fork, double-angle SC, IT, etc. SC cut is a relatively common cut, especially in oven controlled crystal oscillators (OCXOs), which have important applications.
在切角
Figure PCTCN2020118129-appb-000001
时,双转角石英晶片的应力系数为零,这种切型的谐振器被称为SC(stressed-应力,compensated-补偿)切型谐振器,即应力并补偿型谐振器。
at the corner
Figure PCTCN2020118129-appb-000001
When the stress coefficient of the double-turn quartz wafer is zero, this type of cut resonator is called an SC (stressed-stress, compensated-compensated) cut-type resonator, that is, a stress-compensated resonator.
由于SC切型谐振器具有应力补偿和热瞬变补偿的特点,所以用SC切谐振器具有以下优点:Since SC-cut resonators have the characteristics of stress compensation and thermal transient compensation, using SC-cut resonators has the following advantages:
1、开机特性好。因为SC切谐振器的热过冲比AT切约小两个数量级,故SC切晶体振荡器加电后能很快达到频率稳定,一般加电6分钟后稳定度可达2×10 -91. Good startup characteristics. Because the thermal overshoot of the SC-cut resonator is about two orders of magnitude smaller than that of the AT-cut, the frequency stability of the SC-cut crystal oscillator can be achieved quickly after power-on, and generally, the stability can reach 2×10 -9 after power-on for 6 minutes.
2、老化率小。SC切谐振器的应力效应很小,由应力效应引起的老化也小。高精度SC切谐振器的老化率可达(10 -11~10 -12)/d。 2. The aging rate is small. The stress effect of SC-cut resonators is small, and the aging caused by the stress effect is also small. The aging rate of the high-precision SC-cut resonator can reach (10 -11 ~ 10 -12 )/d.
3、幅频效应小。SC切谐振器的幅频效应大约是AT切的一半,这就意味着SC切谐振器的激励电平可以比AT切的大一个数量级,而老化并不会增加。3. The amplitude-frequency effect is small. The amplitude-frequency effect of the SC-cut resonator is about half that of the AT-cut, which means that the excitation level of the SC-cut resonator can be an order of magnitude larger than that of the AT-cut without increasing aging.
4、短期频率稳定度好。激励电平提高之后,相对于白噪声的信噪比提高,因而远端相位噪声可以改善,目前最高水平可达(-160~170)dBc/Hz。应力效应降低之后,由外壳,支架,电极等老化引起的应力变化及由温度波动引起的热应力变化都不至于产生过大的频率起伏,因而近端相位噪声降低。目前频偏10Hz处的近端相位噪声可达(-130~140)dBc/Hz。4. Good short-term frequency stability. After the excitation level is increased, the signal-to-noise ratio relative to white noise is improved, so the far-end phase noise can be improved, and the current highest level can reach (-160 to 170) dBc/Hz. After the stress effect is reduced, the stress changes caused by the aging of the casing, brackets, electrodes, etc., and the thermal stress changes caused by temperature fluctuations will not cause excessive frequency fluctuations, so the near-end phase noise is reduced. At present, the near-end phase noise at a frequency offset of 10 Hz can reach (-130 to 140) dBc/Hz.
5、抗辐射性能好。5. Good anti-radiation performance.
6、抗加速度性能好。6. Good anti-acceleration performance.
7、频率温度系数好。7. Good frequency temperature coefficient.
8、可工作于100℃以上。8. Can work above 100℃.
综上所述可知,对于那些用在测距,高速目标跟踪,外层空间通信系统中的低噪声晶振,以及要求快速启动的晶振和在强辐射、强震动,温度剧烈变化环境中使用的晶振,均以使用SC切谐振器做成的晶振为宜,当然,这时晶振的价格会要高一些。In summary, it can be seen that for those low-noise crystal oscillators used in ranging, high-speed target tracking, and outer space communication systems, as well as crystal oscillators that require fast start-up, and crystal oscillators used in environments with strong radiation, strong vibration, and severe temperature changes , it is appropriate to use the crystal oscillator made of SC cut resonator. Of course, the price of the crystal oscillator will be higher at this time.
SC切谐振器的唯一缺点是存在一种不需要的B模振动,它比我们需要的C模振动频率高9.5%左右。因此SC切晶振中必须加B模抑制网络以保证晶振工作于C模而B模不振动。有些SC切晶振由于B模抑制网络设计不妥或网络元件变质失效等原因,仍然会出现B模振荡,此时分为两种情况,一是只有B模在振荡而C模没有振荡。若用户用频率仪测试出来振荡频率大约比需要的频率高10%左右,即可判断是工作于B模振荡。另一种情况是B模,C模同时 振荡,两者相互作用而产生一调频输出。The only downside of the SC-cut resonator is the presence of an unwanted B-mode vibration that is about 9.5% higher frequency than the C-mode vibration we want. Therefore, the B-mode suppression network must be added to the SC-cut crystal oscillator to ensure that the crystal oscillator works in the C-mode and the B-mode does not vibrate. Some SC-cut crystal oscillators still have B-mode oscillation due to improper design of the B-mode suppression network or deterioration of network components. At this time, there are two cases. One is that only the B-mode oscillates and the C-mode does not oscillate. If the user uses a frequency meter to test that the oscillation frequency is about 10% higher than the required frequency, it can be judged that it is working in B-mode oscillation. Another case is that the B-mode and C-mode oscillate at the same time, and the two interact to produce an FM output.
当前在石英晶片的在线研磨过程中,使用的石英晶片在线研磨分析测控仪能稳定的跟踪测频和管控AT切型石英晶片的研磨过程。由于AT切型的石英晶片只有一个谐振频率,因此在该谐振频率附近进行扫频时,只会产生一个谐振波形,而现有的测控仪的设计也只是针对石英晶片只有一个谐振波形的频率测量和管控。In the current online grinding process of quartz wafers, the used quartz wafer online grinding analysis and measurement and control instrument can stably track frequency measurement and control the grinding process of AT-cut quartz wafers. Since the AT-cut quartz wafer has only one resonance frequency, only one resonance waveform is generated when the frequency is swept near the resonance frequency, and the design of the existing measurement and control instrument is only for the frequency measurement of the quartz wafer with only one resonance waveform. and control.
而SC切型双转角石英晶片存在B模和C模两个谐振频率,并且两个频率相差9.5%左右,频率相差不大,因此通过现有的测控仪有可能测到B模谐振频率,也有可能测到C模谐振频率,但是无法确认当前测到的谐振频率是B模的谐振频率还是C模的谐振频。因此使用现有的测控仪进行SC切型石英晶片在线研磨过程测频存在如下问题:The SC-cut double-corner quartz crystal has two resonant frequencies of B mode and C mode, and the difference between the two frequencies is about 9.5%. The C-mode resonant frequency may be measured, but it cannot be confirmed whether the currently measured resonant frequency is the B-mode resonant frequency or the C-mode resonant frequency. Therefore, the following problems exist in the frequency measurement of the SC-cut quartz wafer online grinding process using the existing measurement and control instrument:
1、通过频率自动搜索得到的谐振频率无法确认是B模的谐振频率还是C模的谐振频率,而我们需要的是C模频率,若测控仪按照B模进行跟踪测频和管控,则研磨得到的最终频率是错误的且该B模频率已超频,会造成整盘料报废。1. The resonant frequency obtained by automatic frequency search cannot confirm whether it is the resonant frequency of the B mode or the resonant frequency of the C mode, but we need the C mode frequency. The final frequency is wrong and the B-mode frequency has been overclocked, which will cause the entire disk to be scrapped.
2、即使当前的测控仪测到正确的C模频率且稳定跟踪停机,但是我们无法得到B模的频率,用户仍然无法确认研磨得到的最终频率是否正确,需要通过将石英晶片拿出研磨机后在网络分析仪等标准仪器上进行测量后才能确认,造成效率极其低下。若研磨过程中B模和C模的频率能同时得到,不但能确认当前最终得到的频率是否正确,还能通过比例信息及研磨过程中比例信息的变化曲线对当前研磨的SC切型石英晶片进行性能分析。2. Even if the current measurement and control instrument measures the correct C-mode frequency and stably tracks the shutdown, we cannot get the B-mode frequency, and the user still cannot confirm whether the final frequency obtained by grinding is correct. It can only be confirmed after measurement on a standard instrument such as a network analyzer, resulting in extremely low efficiency. If the frequencies of mode B and mode C can be obtained at the same time during the grinding process, it can not only confirm whether the frequency finally obtained at present is correct, but also carry out the current grinding of SC-cut quartz wafers through the proportion information and the change curve of the proportion information during the grinding process. Performance analysis.
3、当前使用的测频仪在自动搜索频率过程中,由于只搜索一个频率值,因此无法确认搜索到的是B模频率还是C模频率。3. During the automatic frequency search process of the currently used frequency measuring instrument, since only one frequency value is searched, it is impossible to confirm whether the searched frequency is the B-mode frequency or the C-mode frequency.
同时,当前SC切型石英晶片在完成研磨后要进行频率确认,只能通过网络分析仪或其他频率测量装置进行B模和C模频率确认,而无法在研磨机内时就进行频率确认,造成效率极其低下,且来回拿料容易晶片破裂而造成损失。At the same time, the frequency of the current SC-cut quartz wafer needs to be confirmed after grinding, and the frequency of the B-mode and C-mode can only be confirmed by a network analyzer or other frequency measurement device, but the frequency cannot be confirmed in the grinding machine, resulting in The efficiency is extremely low, and it is easy to break the wafer and cause losses when taking the material back and forth.
基于上述原因,当前SC切型石英晶片的研磨过程基本还是通过圈数统计进行厚度判断进行停机控制,再通过网络分析仪或者其他频率测量装置进行频率确认,这种方式下会造成停机频率极其不稳定,重复精度低,同时存在频率判断出错的可能。Based on the above reasons, the current grinding process of SC-cut quartz wafers is basically based on the number of turns to judge the thickness for shutdown control, and then use a network analyzer or other frequency measurement device to confirm the frequency. This method will cause the shutdown frequency to be extremely low. Stable, low repetition accuracy, and the possibility of error in frequency judgment.
因此在SC切型石英晶片的研磨过程中,研发一台实时测量B模和C模谐振频率的在线测频仪具有十分重大的意义。Therefore, in the grinding process of SC-cut quartz wafers, it is of great significance to develop an online frequency measuring instrument that can measure the resonance frequencies of B-mode and C-mode in real time.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的不足,提供了一种处理效率高、处理精度高,双模频率精准区分的一种在线研磨测频系统。The invention overcomes the deficiencies of the prior art, and provides an online grinding frequency measurement system with high processing efficiency, high processing precision and accurate dual-mode frequency distinction.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种在线研磨测频系统,包括测频测试功能和在线测频功能;An online grinding frequency measurement system, including a frequency measurement test function and an online frequency measurement function;
测频测试功能包括单次扫频双谐振频率波形匹配功能、单次扫频谐振频率数据处理功能、单位时间内数据处理功能;具体过程如下:The frequency measurement test function includes the single-sweep double-resonance frequency waveform matching function, the single-sweep resonant frequency data processing function, and the unit time data processing function; the specific process is as follows:
1.1)参数设置步骤:读取系统中掉电存储模块内测频测试参数和SC晶片设置参数;1.1) Parameter setting steps: read the frequency measurement test parameters and SC chip setting parameters in the power-down storage module in the system;
测频测试参数,通过掉电存储模块读取,其包括扫频参数和测频参数;其中扫频参数包括扫频起始频率和扫频截止频率、扫频步进、扫频速度、扫频幅度,测频参数包括高频搜索宽度、低频搜索宽度和峰值约束;SC晶片设置参数,通过掉电存储模块读取,其包括SC频率比、频率比上限、频率比下限;Frequency measurement test parameters, read through the power-down storage module, including sweep frequency parameters and frequency measurement parameters; the sweep frequency parameters include sweep start frequency and sweep cutoff frequency, sweep step, sweep speed, sweep frequency Amplitude, frequency measurement parameters include high frequency search width, low frequency search width and peak constraint; SC chip setting parameters, read through the power-down storage module, including SC frequency ratio, frequency ratio upper limit, frequency ratio lower limit;
对上述参数进行约束条件判断,若上述参数存在不满足约束条件的情况,则将其根据新设置的值写入到掉电存储模块内,若掉电存储模块中不存在上述参数,则将上述参数设置为默认值,并将其写入掉电存储模块;The constraints are judged on the above parameters. If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, the above parameters are Set the parameter to the default value and write it to the power-down memory module;
将上述测频测试参数和SC晶片参数分别发送给显示模块显示,用户根据需要进行参数修 改,若修改后的参数与当前MCU中存储的值不同,则将MCU中的值更新为显示的新参数值;Send the above frequency measurement test parameters and SC chip parameters to the display module for display respectively. Users can modify the parameters according to their needs. If the modified parameters are different from the values stored in the current MCU, the values in the MCU will be updated to the new displayed parameters. value;
1.2)扫频准备步骤:对测频测试功能的相关变量进行初始化,变量包括界面显示的变量、统计变量和测频变量;在扫频模块开始扫频前,先将上升沿和下降沿的信号采样次数清零,将上升沿和下降沿扫频信号采样完成标志位清零;根据测频测试界面中设置的扫频参数设置扫频模块的参数、控制扫频模块进行扫频;1.2) Frequency sweep preparation steps: Initialize the relevant variables of the frequency measurement test function, including variables displayed on the interface, statistical variables and frequency measurement variables; The sampling times are cleared, and the sampling completion flag of the sweeping signal on the rising and falling edges is cleared; set the parameters of the sweeping module according to the sweeping parameters set in the frequency measurement test interface, and control the sweeping module to sweep the frequency;
1.3)波形匹配步骤:步骤1.2)中若上升沿或者下降沿采样完成,则进入单次扫频双谐振频率波形匹配功能,单次扫频双谐振频率波形匹配后进行单次扫频谐振频率数据处理,获得单位时间内高频谐振频率和低频谐振频率的平均值,用于下次数据处理比较使用,同时将单次扫频相关变量清零;当单位时间内数据处理中设定的单位时间到达后,进行相关的数据处理,对单位时间内测到的所有高频和低频谐振频率求平均值和标准差,求实时峰高和谐振宽度的平均值,求高频频率和低频频率的比值,同时设置界面测频结果指示灯,并将相关数据处理完成后,将这些数据发送给显示模块进行显示,完成本轮单位时间内的测频过程后,将高频谐振频率平均值的初始值设置为扫频截止频率,低频谐振频率平均值的初始值设置为扫频起始频率,同时将高频和低频对应的频率、峰高、线宽等统计变量清零,进行下一轮的测频过程;1.3) Waveform matching steps: If the sampling on the rising edge or the falling edge is completed in step 1.2), enter the single-sweep dual-resonance frequency waveform matching function, and perform the single-sweep resonant frequency data after the single-sweep dual-resonance frequency waveform matching. processing to obtain the average value of the high-frequency resonance frequency and the low-frequency resonance frequency in a unit time, which is used for the next data processing comparison, and at the same time clears the variables related to a single frequency sweep; when the unit time set in the data processing per unit time After arrival, carry out relevant data processing, calculate the average and standard deviation of all high-frequency and low-frequency resonance frequencies measured in unit time, calculate the average value of real-time peak height and resonance width, and calculate the ratio of high-frequency and low-frequency frequencies. , and set the interface frequency measurement result indicator at the same time, and after the relevant data processing is completed, the data will be sent to the display module for display. Set it as the sweep cutoff frequency, and the initial value of the average low-frequency resonant frequency is set as the sweep start frequency. At the same time, the statistical variables such as frequency, peak height, and line width corresponding to the high and low frequencies are cleared, and the next round of measurement is performed. frequency process;
在线测频功能包括自动搜索功能和跟踪测频功能;自动搜索功能实现对SC晶片当前频率的搜索,并且根据自动搜索的不同结果进行不同的处理,若指定圈数内未搜索到频率则系统提示搜索异常报警,若搜索到一个频率则进行单频率跟踪测频流程,若搜索到两个频率则进行双频率跟踪测频流程;同时当系统出现测频异常且频率未到达停机阈值时,调用自动搜索功能重新搜索频率;The online frequency measurement function includes automatic search function and tracking frequency measurement function; the automatic search function realizes the search for the current frequency of the SC chip, and performs different processing according to the different results of the automatic search. If the frequency is not searched within the specified number of turns, the system prompts Search for abnormal alarm, if one frequency is found, the single-frequency tracking and frequency measurement process will be carried out. If two frequencies are found, the dual-frequency tracking and frequency measurement process will be carried out; at the same time, when the system has abnormal frequency measurement and the frequency does not reach the shutdown threshold, it will call the automatic Search function re-search frequency;
跟踪测频功能包括测频参数初始化、扫频参数设置、单频率跟踪功能、双频率跟踪功能和两个功能之间的切换功能;The tracking frequency measurement function includes frequency measurement parameter initialization, frequency sweep parameter setting, single frequency tracking function, dual frequency tracking function and switching function between the two functions;
双频率跟踪功能对两个频率跟踪测频的单次扫频测到谐振波形情况进行分析,两个频率跟踪测频的扫频范围能保证覆盖两个谐振频率,扫频得到的两个谐振频率F1和F2之间的波形包括测不到波形、测到1个波形、测到2个及2个以上波形;F1和F2的扫频范围与搜索宽度有关,在一定的搜索宽度下,F1的扫频范围和F2的扫频范围会存在一定的重叠区域;重叠区域具体先判断F1和F2的扫频范围是否存在重叠区域,若存在重叠区域,则F1+24SSL>F2-12SSH,需判断F1扫频范围内测到的频率是否为F2;若不存在重叠区域,则F2-12SSH>F1+24SSL,F1内测到频率不是F2;The dual-frequency tracking function analyzes the resonant waveform measured by a single sweep of two frequency tracking and frequency measurement. The sweep frequency range of the two frequency tracking and frequency measurement can ensure that the two resonant frequencies are covered. The waveforms between F1 and F2 include no waveform detected, one waveform detected, two or more waveforms detected; the frequency sweep range of F1 and F2 is related to the search width. Under a certain search width, the frequency of F1 There will be a certain overlapping area between the sweep frequency range and the frequency sweep range of F2; for the overlapping area, first determine whether there is an overlapping area between the sweep frequency ranges of F1 and F2. If there is an overlapping area, then F1+24SSL>F2-12SSH, and it is necessary to judge F1 Whether the frequency measured in the sweep frequency range is F2; if there is no overlapping area, then F2-12SSH>F1+24SSL, the frequency measured in F1 is not F2;
其中,单次扫频测频包括第一方案和第二方案;第一方案对单次扫频低频扫频范围内的波形采用9点波形匹配算法,当匹配到一个波形后,根据比例系数,对1.095附近的N*SSH范围进行高频谐振频率9点波形匹配,N为系统设置参数,SSH为高频搜索宽度;当N设为0时,相当于18点波形匹配算法;若匹配到波形,且得到的高频谐振频率和低频谐振频率的比值在频率比最大值和频率比最小值范围内,则认为获取到了符合条件的高频谐振频率和低频谐振频率,本次测频完成,存入晶片区分数组;若指定范围的高频波形未匹配到,则继续进行低频谐振频率的9点波形匹配,直到找到满足条件的高频谐振频率和低频谐振频率;若遍历低频扫频范围内所有点仍未匹配到满足条件的高频谐振频率和低频谐振频率,则结束本次测频;Among them, the single-sweep frequency measurement includes the first scheme and the second scheme; the first scheme adopts a 9-point waveform matching algorithm for the waveform within the low-frequency sweep frequency range of the single sweep. After matching a waveform, according to the proportional coefficient, The high-frequency resonance frequency 9-point waveform matching is performed for the N*SSH range near 1.095, where N is the system setting parameter, and SSH is the high-frequency search width; when N is set to 0, it is equivalent to an 18-point waveform matching algorithm; if the waveform is matched , and the obtained ratio of the high-frequency resonant frequency to the low-frequency resonant frequency is within the range of the maximum frequency ratio and the minimum frequency ratio, it is considered that the qualified high-frequency resonant frequency and low-frequency resonant frequency have been obtained, and the frequency measurement is completed. Enter the wafer to distinguish the array; if the high-frequency waveform in the specified range is not matched, continue to perform the 9-point waveform matching of the low-frequency resonant frequency until the high-frequency resonant frequency and low-frequency resonant frequency that meet the conditions are found; If the point still does not match the high-frequency resonance frequency and low-frequency resonance frequency that meet the conditions, the frequency measurement is ended;
第二方案对扫频范围内对单个谐振波形采用9点匹配算法进行全范围测频,将测到的谐振频率统一存到数组内,当完成全范围测频后,对数组内的数据统一处理;通过两轮循环,依次取出数组内两个不同的数据进行除法运算,若其商在频率比最大值和频率比最小值范围内,则认为本次测频测到了符合条件的低频谐振频率和高频谐振频率,若不在范围内,则本次测频未测到符合条件的低频谐振频率和高频谐振频率;The second scheme uses the 9-point matching algorithm for a single resonant waveform in the sweep frequency range to perform full-range frequency measurement, and stores the measured resonant frequencies in the array. After the full-range frequency measurement is completed, the data in the array is processed uniformly. ;Through two rounds of loops, take out two different data in the array in turn for division operation, if the quotient is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that this frequency measurement has detected the qualified low-frequency resonant frequency and If the high-frequency resonant frequency is not within the range, the low-frequency resonant frequency and high-frequency resonant frequency that meet the conditions have not been measured in this frequency measurement;
单频率跟踪功能的扫频范围应覆盖将当前频率视为高频频率对应的低频频率扫频范围, 以及将当前频率视为低频频率对应的高频谐振频率扫频范围;当前频率作为单频率跟踪的依据和SC晶片双谐振频率中另一个频率的判断依据;在单次扫频测频过程中,必须先保证测到当前频率,若当前频率未测到,则不作另外两个扫频范围的频率判断,若测到当前频率再进行前向频率波形和后向频率波形的判断;The sweep frequency range of the single frequency tracking function should cover the low frequency frequency sweep frequency range corresponding to the current frequency as a high frequency frequency, and the high frequency resonance frequency sweep frequency range corresponding to the current frequency as a low frequency frequency; the current frequency is regarded as a single frequency tracking frequency range. and the judgment basis of another frequency in the double resonant frequency of the SC chip; in the single frequency sweep frequency measurement process, the current frequency must be measured first. If the current frequency is not measured, the other two frequency sweep ranges will not be measured Frequency judgment, if the current frequency is measured, the forward frequency waveform and the backward frequency waveform are judged;
测频参数初始化和扫频参数设置,测频参数包括双频率跟踪测频流程中的相关测频参数和单频率跟踪测频流程中相关测频参数,扫频参数根据自动搜索的结果设置扫频参数,自动搜索若搜到两个谐振频率,则设置双频率跟踪流程的扫频参数,自动搜索若搜到一个频率,则设置单频率跟踪流程的扫频参数;Frequency measurement parameter initialization and frequency sweep parameter setting. Frequency measurement parameters include the relevant frequency measurement parameters in the dual-frequency tracking frequency measurement process and the relevant frequency measurement parameters in the single-frequency tracking frequency measurement process. The frequency sweep parameters are set according to the results of automatic search. parameter, if two resonant frequencies are found in the automatic search, the sweep parameters of the dual-frequency tracking process are set, and if one frequency is found in the automatic search, the sweep parameters of the single-frequency tracking process are set;
双频率跟踪的单次扫频双谐振频率波形匹配过程,先对低频扫频范围做全频段波形匹配,根据低频频率的谐振频率匹配结果,再进行相应第一方案、第二方案的选择;In the single-sweep and dual-resonance frequency waveform matching process of dual-frequency tracking, the whole-band waveform matching is performed on the low-frequency sweep frequency range first, and then the corresponding first and second solutions are selected according to the resonant frequency matching results of the low-frequency frequency;
单频率跟踪的单次扫频在当前频率、前向频率和后向频率三个频率对应的频率范围内扫频,因此分析三个频段的测频情况;系统认为当前频率为当前研磨过程测到的真实频率,必须保证测到符合条件的当前频率的情况下才进行前向频率段和后向频率段的波形匹配,否则直接结束本次测频;The single frequency sweep of single frequency tracking sweeps the frequency in the frequency range corresponding to the current frequency, the forward frequency and the backward frequency, so the frequency measurement of the three frequency bands is analyzed; the system considers the current frequency to be measured during the current grinding process. The real frequency of the frequency, must ensure that the current frequency that meets the conditions is measured before the waveform matching of the forward frequency segment and the backward frequency segment, otherwise the frequency measurement will be ended directly;
两个功能之间的切换功能,单次扫频测频数据处理完成后,将其通过晶片区分算法,若系统当前为单频率跟踪测频流程则获取当前频率、前向频率和后向频率对应测到晶片数,若系统当前为双频率跟踪测频流程,则获取低频频率和高频频率对应测到的晶片数;据测到的晶片数频率切换判断。The switching function between the two functions. After the single frequency sweep frequency measurement data processing is completed, it is passed through the chip discrimination algorithm. If the system is currently in the single frequency tracking frequency measurement process, the current frequency, forward frequency and backward frequency are obtained. The number of wafers is measured. If the system is currently in the dual-frequency tracking frequency measurement process, the number of wafers measured corresponding to the low-frequency frequency and the high-frequency frequency is obtained; the frequency is switched according to the measured number of wafers.
本发明相比现有技术优点在于:Compared with the prior art, the present invention has the following advantages:
1、本发明研磨过程中能自动搜索到石英晶片的B模频率和C模频率,并根据比例关系确认搜索到的频率是B模频率还是C模频率。1. During the grinding process of the present invention, the B-mode frequency and the C-mode frequency of the quartz wafer can be automatically searched, and according to the proportional relationship, it can be confirmed whether the searched frequency is the B-mode frequency or the C-mode frequency.
2、本发明跟踪测频过程中,能实时跟踪B模频率和C模频率,并实时提供相应的统计量,如一圈测到的石英晶片片数、单片散差、整盘散差、研磨速率等信息,同时显示研磨过程中晶片谐振频率的变化曲线和散差变化曲线,用户可根据这些信息判断晶片的来料情况和研磨过程中的研磨机盘面、载具、砂液情况。2. During the tracking frequency measurement process of the present invention, the B-mode frequency and the C-mode frequency can be tracked in real time, and corresponding statistics can be provided in real time, such as the number of quartz wafers measured in one circle, the dispersion difference of a single piece, the dispersion difference of the whole disk, grinding It also displays the change curve of the resonant frequency of the wafer and the change curve of the dispersion difference during the grinding process. The user can judge the incoming material of the wafer and the grinding machine disk surface, carrier and sand liquid situation during the grinding process according to this information.
3、本发明若自动搜索过程中只搜索到一个频率,系统能实时跟踪该频率,同时在跟踪过程中实时搜索另一个频率,直到搜索到两个谐振频率并根据比例关系确认是B模频率还是C模频率。在测到两个符合条件的频率之后进行实时双频率跟踪测频。3. If only one frequency is searched in the automatic search process of the present invention, the system can track the frequency in real time, and at the same time search for another frequency in real time during the tracking process, until two resonance frequencies are searched and confirm whether it is the B-mode frequency or the B-mode frequency according to the proportional relationship. C mode frequency. Real-time dual-frequency tracking frequency measurement is performed after two qualified frequencies are measured.
4、本发明由于搜索过程中可能只测到一个频率,而在研磨过程中可能会出现两个谐振频率,因此必须提供一种从单频率跟踪测频切换为双频率跟踪测频的方法,使SC切型石英晶片的研磨过程更加智能。4. In the present invention, only one frequency may be measured during the search process, and two resonance frequencies may appear during the grinding process. Therefore, a method of switching from single-frequency tracking frequency measurement to dual-frequency tracking frequency measurement must be provided, so that the The grinding process of SC-cut quartz wafers is smarter.
5、本发明提供一种在研磨机内的测频测试方法。当石英晶片在研磨机内时,用户可通过手动设置扫频参数和测频参数,通过测频测试功能实现石英晶片在研磨机内的双谐振频率的测量,统计单位时间内谐振频率测到的次数,统计B模和C模的谐振线宽和扫频幅度、标准差等情况。用户可通过这些信息判断谐振波形是否正常,同时可对测频测试过程得到的全频段搜索宽度和扫频幅度进行多项式拟合获取在线测频过程使用的搜索宽度和扫频幅度多项式系数。5. The present invention provides a frequency measurement test method in a grinding machine. When the quartz wafer is in the grinding machine, the user can manually set the frequency sweep parameters and frequency measurement parameters, and realize the measurement of the dual resonance frequency of the quartz wafer in the grinding machine through the frequency measurement test function. The number of times, the resonant linewidth, frequency sweep amplitude and standard deviation of B mode and C mode are counted. The user can judge whether the resonant waveform is normal through this information, and can perform polynomial fitting on the full-band search width and frequency sweep amplitude obtained during the frequency measurement test process to obtain the search width and frequency sweep amplitude polynomial coefficients used in the online frequency measurement process.
附图说明Description of drawings
图1为本发明的SC切型石英晶片谐振波形图;Fig. 1 is the resonant waveform diagram of SC-cut quartz wafer of the present invention;
图2为本发明的测频测试功能总流程图;Fig. 2 is the general flow chart of the frequency measurement test function of the present invention;
图3为本发明的测频测试界面;Fig. 3 is the frequency measurement test interface of the present invention;
图4为本发明的测频测试单次扫频双谐振频率波形匹配流程图;Fig. 4 is the waveform matching flow chart of single frequency sweep and dual resonance frequency of frequency measurement test of the present invention;
图5为本发明的数据采集和处理过程示意图;5 is a schematic diagram of the data acquisition and processing process of the present invention;
图6为本发明的测频测试单次扫频谐振频率数据处理流程图;Fig. 6 is the frequency measurement test single frequency sweep resonant frequency data processing flow chart of the present invention;
图7为本发明的在线测频流程图;Fig. 7 is the online frequency measurement flow chart of the present invention;
图8为本发明的自动搜索流程图;Fig. 8 is the automatic search flow chart of the present invention;
图9为本发明的自动搜索单次扫频数据处理流程;Fig. 9 is the automatic search single frequency sweep data processing flow of the present invention;
图10为本发明的自动搜索全频段数据处理流程图;Fig. 10 is the automatic search full frequency band data processing flow chart of the present invention;
图11为本发明的两个频率跟踪流程单次扫频的测频谐振波形分布示意图;11 is a schematic diagram of the frequency measurement resonance waveform distribution of the single frequency sweep of two frequency tracking processes of the present invention;
图12为本发明的扫频范围和搜索线宽关系图;Fig. 12 is the relation diagram of sweep frequency range and search line width of the present invention;
图13为本发明的两个频率跟踪流程单次扫频的测频方案选择示意图;13 is a schematic diagram of frequency measurement scheme selection for single frequency sweep of two frequency tracking processes of the present invention;
图14为本发明的单频率跟踪测频流程扫频范围示意图;14 is a schematic diagram of the sweep frequency range of the single-frequency tracking and frequency measurement process flow of the present invention;
图15为本发明的双频率跟踪测频流程:单次扫频波形匹配流程图;Fig. 15 is the dual-frequency tracking frequency measurement process flow of the present invention: a single-frequency sweep waveform matching flow chart;
图16为本发明的单频率跟踪测频流程、单次扫频双谐振频率匹配流程图;Fig. 16 is the single frequency tracking frequency measurement flow chart of the present invention, the single frequency sweep double resonance frequency matching flow chart;
图17为本发明的跟踪测频频率切换流程图。FIG. 17 is a flow chart of frequency switching of tracking frequency measurement according to the present invention.
具体实施方式detailed description
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体说明。应当理解,本发明的实施并不局限于下面的实施例,对本发明所做的任何形式上的变通和/或改变都将落入本发明保护范围。The technical solutions of the present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the implementation of the present invention is not limited to the following examples, and any modifications and/or changes made to the present invention will fall within the protection scope of the present invention.
如图1至图17所示,一种在线研磨测频系统,具有如下功能:As shown in Figure 1 to Figure 17, an online grinding frequency measurement system has the following functions:
1、研磨过程中能自动搜索到石英晶片的B模频率和C模频率,并根据比例关系确认搜索到的频率是B模频率还是C模频率。1. During the grinding process, the B-mode frequency and C-mode frequency of the quartz wafer can be automatically searched, and according to the proportional relationship, it can be confirmed whether the searched frequency is the B-mode frequency or the C-mode frequency.
2、跟踪测频过程中,能实时跟踪B模频率和C模频率,并实时提供相应的统计量,如一圈测到的石英晶片片数、单片散差、整盘散差、研磨速率等信息,同时显示研磨过程中晶片谐振频率的变化曲线和散差变化曲线,用户可根据这些信息判断晶片的来料情况和研磨过程中的研磨机盘面、载具、砂液情况。2. In the process of tracking frequency measurement, it can track the B-mode frequency and C-mode frequency in real time, and provide corresponding statistics in real time, such as the number of quartz wafers measured in one circle, the dispersion of a single wafer, the dispersion of the whole disk, the grinding rate, etc. It also displays the change curve of the resonant frequency of the wafer and the change curve of the dispersion difference during the grinding process. The user can judge the incoming material of the wafer and the grinding machine disk surface, carrier and sand liquid situation during the grinding process according to this information.
3、若自动搜索过程中只搜索到一个频率,系统能实时跟踪该频率,同时在跟踪过程中实时搜索另一个频率,直到搜索到两个谐振频率并根据比例关系确认是B模频率还是C模频率。在测到两个符合条件的频率之后进行实时双频率跟踪测频。3. If only one frequency is searched in the automatic search process, the system can track the frequency in real time, and at the same time search for another frequency in real time during the tracking process, until two resonance frequencies are searched and confirm whether it is the B mode frequency or the C mode according to the proportional relationship. frequency. Real-time dual-frequency tracking frequency measurement is performed after two qualified frequencies are measured.
4、由于搜索过程中可能只测到一个频率,而在研磨过程中可能会出现两个谐振频率,因此必须提供一种从单频率跟踪测频切换为双频率跟踪测频的方法,使SC切型石英晶片的研磨过程更加智能。4. Since only one frequency may be measured during the search process, and two resonant frequencies may appear during the grinding process, it is necessary to provide a method to switch from single-frequency tracking frequency measurement to dual-frequency tracking frequency measurement, so that the SC cut The grinding process of type quartz wafers is smarter.
5、提供一种在研磨机内的测频测试方法。当石英晶片在研磨机内时,用户可通过手动设置扫频参数和测频参数,通过测频测试功能实现石英晶片在研磨机内的双谐振频率的测量,统计单位时间内谐振频率测到的次数,统计B模和C模的谐振线宽和扫频幅度、标准差等情况。用户可通过这些信息判断谐振波形是否正常,同时可对测频测试过程得到的全频段搜索宽度和扫频幅度进行多项式拟合获取在线测频过程使用的搜索宽度和扫频幅度多项式系数。5. Provide a frequency measurement test method in the grinding machine. When the quartz wafer is in the grinding machine, the user can manually set the frequency sweep parameters and frequency measurement parameters, and realize the measurement of the dual resonance frequency of the quartz wafer in the grinding machine through the frequency measurement test function. The number of times, the resonant linewidth, frequency sweep amplitude and standard deviation of B mode and C mode are counted. The user can judge whether the resonant waveform is normal through this information, and can perform polynomial fitting on the full-band search width and frequency sweep amplitude obtained during the frequency measurement test process to obtain the search width and frequency sweep amplitude polynomial coefficients used in the online frequency measurement process.
由于SC切型石英晶片存在两个谐振频率,分别为B模频率和C模频率,B模频率值大概比C模频率值高9.5%,因此扫频范围必须覆盖这两个频率值。Since the SC-cut quartz wafer has two resonant frequencies, namely the B-mode frequency and the C-mode frequency, the B-mode frequency value is about 9.5% higher than the C-mode frequency value, so the sweep frequency range must cover these two frequency values.
如图1所示SC切型石英晶片的B模和C模的谐振波形图,其中FB为B模的谐振频率值,FC为C模的谐振频率值。Figure 1 shows the resonant waveforms of the B mode and the C mode of the SC-cut quartz wafer, where FB is the resonant frequency value of the B mode, and FC is the resonant frequency value of the C mode.
一种在线研磨测频系统包括测频测试功能和在线测频功能。An online grinding frequency measurement system includes a frequency measurement test function and an online frequency measurement function.
测频测试功能提供上述第5点的功能,通过用户设置的扫频参数和测频参数,能实时测量SC石英晶片的B模谐振频率和C模谐振频率,并算出频率比、B模频率和C模频率对应波形的谐振线宽、单位时间内测到的频率数和单位时间内的标准差等统计量信息,用户可通过 这些信息判断石英晶片的频率、性能,同时可指导用户设置在线测频参数。The frequency measurement test function provides the function of point 5 above. Through the frequency sweep parameters and frequency measurement parameters set by the user, the B-mode resonance frequency and C-mode resonance frequency of the SC quartz crystal can be measured in real time, and the frequency ratio, B-mode frequency and The C-mode frequency corresponds to the resonant line width of the waveform, the number of frequencies measured per unit time, and the standard deviation per unit time and other statistical information. The user can judge the frequency and performance of the quartz crystal through these information, and can guide the user to set the online measurement. frequency parameters.
具体的,测频测试功能,用户通过界面设置扫频参数:起始频率、截止频率、扫频步进、扫频速度、扫频幅度,设置测频参数:高频搜索宽度、低频搜索宽度、峰值约束后,按下“开始”按钮开始测频。测频过程系统调用双谐振频率波形匹配算法,若测到两个符合条件的谐振频率,则显示这两个谐振频率及对应的谐振宽度和实时峰高,同时统计指定时间谐振频率的标准差和有效次数;若只测到一个谐振频率,则显示该谐振频率对应的信息。Specifically, for the frequency measurement test function, the user sets the frequency sweep parameters through the interface: start frequency, cutoff frequency, frequency sweep step, frequency sweep speed, frequency sweep amplitude, and set frequency measurement parameters: high frequency search width, low frequency search width, After peak constraint, press the "Start" button to start frequency measurement. In the frequency measurement process, the system invokes the dual-resonance frequency waveform matching algorithm. If two resonant frequencies that meet the conditions are detected, the two resonant frequencies, their corresponding resonant widths and real-time peak heights will be displayed, and the standard deviation and Valid times; if only one resonance frequency is detected, the information corresponding to the resonance frequency will be displayed.
通过上述功能的设计,本系统的测频测试功能不仅能测SC切型石英晶片的B模和C模频率,同时也能测AT等单谐振频率石英晶片的频率,实现两个功能兼容。Through the design of the above functions, the frequency measurement function of this system can not only measure the B-mode and C-mode frequencies of SC-cut quartz wafers, but also the frequencies of single-resonant frequency quartz wafers such as AT, realizing the compatibility of the two functions.
如图2所示,测频测试功能包括单次扫频双谐振频率波形匹配功能、单次扫频谐振频率数据处理功能、单位时间内数据处理功能;具体过程如下:As shown in Figure 2, the frequency measurement test function includes a single-sweep dual-resonance frequency waveform matching function, a single-sweep resonant frequency data processing function, and a unit time data processing function; the specific process is as follows:
1.1)参数设置步骤:读取系统中掉电存储模块内测频测试参数和SC晶片设置参数;1.1) Parameter setting steps: read the frequency measurement test parameters and SC chip setting parameters in the power-down storage module in the system;
测频测试参数,通过掉电存储模块读取,其包括扫频参数和测频参数;其中扫频参数包括扫频起始频率和扫频截止频率、扫频步进、扫频速度、扫频幅度,测频参数包括高频搜索宽度、低频搜索宽度和峰值约束;SC晶片设置参数,通过掉电存储模块读取,其包括SC频率比、频率比上限、频率比下限;Frequency measurement test parameters, read through the power-down storage module, including sweep frequency parameters and frequency measurement parameters; the sweep frequency parameters include sweep start frequency and sweep cutoff frequency, sweep step, sweep speed, sweep frequency Amplitude, frequency measurement parameters include high frequency search width, low frequency search width and peak constraint; SC chip setting parameters, read through the power-down storage module, including SC frequency ratio, frequency ratio upper limit, frequency ratio lower limit;
对上述参数进行约束条件判断,若上述参数存在不满足约束条件的情况,则将其根据新设置的值写入到掉电存储模块内,若掉电存储模块中不存在上述参数,则将上述参数设置为默认值,并将其写入掉电存储模块;The constraints are judged on the above parameters. If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, the above parameters are Set the parameter to the default value and write it to the power-down memory module;
如图3所示,将上述测频测试参数和SC晶片参数分别发送给显示模块显示,显示的参数只要有与当前MCU中存储的值不同,则将MCU中的值更新为显示的新参数值。As shown in Figure 3, the above frequency measurement test parameters and SC chip parameters are respectively sent to the display module for display. As long as the displayed parameters are different from the values stored in the current MCU, the values in the MCU will be updated to the new displayed parameter values. .
具体的上述参数,判断是否符合约束条件如下:The specific above parameters, to determine whether they meet the constraints are as follows:
扫频截止频率和扫频起始频率的差值为扫频范围,扫频起始频率和扫频截止频率的取值范围为1MHz~120MHz,同时扫频截止频率至扫频起始频率必须满足大于0MHz小于20MHz,若不满足则将起始频率和截止频率设置为默认值,起始频率默认值为9MHz,截止频率默认值为11MHz。The difference between the sweep cutoff frequency and the sweep start frequency is the sweep frequency range. The sweep start frequency and sweep cutoff frequency range from 1MHz to 120MHz, and the sweep cutoff frequency to the sweep start frequency must meet the If it is greater than 0MHz and less than 20MHz, if it is not satisfied, set the start frequency and cutoff frequency to the default values, the default start frequency is 9MHz, and the default cutoff frequency is 11MHz.
扫频步进的取值范围为100Hz~8000Hz,若不满足条件,则根据扫频范围设置扫频步进,当扫频范围小于2MHz时,设置扫频步进为1000Hz,当扫频范围为2MHz~4MHz,设置扫频步进为2000Hz,当扫频范围为4MHz~6MHz,设置扫频步进为3000Hz,当扫频范围大于6MHz,设置扫频步进为4000Hz。The value range of the sweep frequency step is 100Hz~8000Hz. If the conditions are not met, set the sweep frequency step according to the sweep frequency range. When the sweep frequency range is less than 2MHz, set the sweep frequency step to 1000Hz. When the sweep frequency range is From 2MHz to 4MHz, set the sweep frequency step to 2000Hz. When the sweep frequency range is 4MHz to 6MHz, set the sweep frequency step to 3000Hz. When the sweep frequency range is greater than 6MHz, set the sweep frequency step to 4000Hz.
扫频速度的取值范围为2us~100uS,若不满足条件,则设置为默认值50uS。The value range of the frequency sweep speed is 2us~100uS. If the condition is not met, it is set to the default value of 50uS.
扫频范围、扫频步进和扫频速度三者之间需满足的约束条件为:(扫频范围/扫频步进*扫频速度)>4mS,若不满足,需将这几个参数设置为默认值。The constraints that need to be satisfied between the frequency sweep range, frequency sweep step and frequency sweep speed are: (frequency sweep range / frequency sweep step * frequency sweep speed) > 4mS, if not satisfied, these parameters need to be Set as default.
扫频幅度的取值范围为5~4000mm/min,若不满足该条件,则将其设置为默认值1000mm/min。The value range of the frequency sweep amplitude is 5~4000mm/min. If this condition is not met, it is set to the default value of 1000mm/min.
低频搜索宽度和高频搜索宽度的取值范围为1~400kHz,若不满足该条件,则将其都设置为默认值33kHz。The value range of the low frequency search width and the high frequency search width is 1 to 400kHz. If this condition is not met, both are set to the default value of 33kHz.
峰值约束的取值范围为1~2000,若不满足条件,则将其设置为默认值500;The value range of the peak constraint is 1 to 2000. If the condition is not met, it is set to the default value of 500;
SC频率比为SC切型石英晶片高频频率和低频频率的比值,为浮点型数据,占4个字节,根据SC切型石英晶片特性,其取值范围为1.05~1.25,若不满足该条件,则将其设为默认值1.095。The SC frequency ratio is the ratio of the high frequency and the low frequency of the SC-cut quartz wafer. It is floating-point data and occupies 4 bytes. According to the characteristics of the SC-cut quartz wafer, the value ranges from 1.05 to 1.25. this condition, set it to the default value of 1.095.
频率比上限为比例值,其取值范围为1~99,若不满足条件,则将其设为默认值10;通过SC频率比和频率比上限,确定(高频频率/低频频率)的最大值,其公式为:(高频频率/低频频率)的最大值=SC频率比+(SC频率比-1)*频率比上限/100。The upper limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, it is set to the default value of 10; through the SC frequency ratio and the upper limit of the frequency ratio, the maximum value of (high frequency frequency/low frequency frequency) is determined. The formula is: (high frequency frequency/low frequency frequency) maximum value=SC frequency ratio+(SC frequency ratio-1)*frequency ratio upper limit/100.
频率比下限为比例值,其取值范围为1~99,若不满足条件,则将其设为默认值10;通过SC频率比和频率比下限,确定(高频频率/低频频率)的最小值,其公式为:(高频频率/低频频率)的最小值=SC频率比-(SC频率比-1)*频率比下限/100。The lower limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, set it to the default value of 10; through the SC frequency ratio and the lower limit of the frequency ratio, determine the minimum value of (high frequency/low frequency) The formula is: (high frequency frequency/low frequency frequency) minimum value=SC frequency ratio-(SC frequency ratio-1)*frequency ratio lower limit/100.
上述参数存在不满足约束条件的情况,则将其根据新设置的值写入到掉电存储模块内。若掉电存储模块中不存在上述参数,则将上述参数设置为默认值,并将其写入掉电存储模块。If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, set the above parameters as default values and write them into the power-down storage module.
1.2)扫频准备步骤:对测频测试功能的相关变量进行初始化,变量包括界面显示的变量、统计变量和测频变量;在扫频模块开始扫频前,先将上升沿和下降沿的信号采样次数清零,将上升沿和下降沿扫频信号采样完成标志位清零;根据测频测试的界面中设置的扫频参数设置扫频模块的参数、控制扫频模块进行扫频。1.2) Frequency sweep preparation steps: Initialize the relevant variables of the frequency measurement test function, including variables displayed on the interface, statistical variables and frequency measurement variables; Clear the sampling times, and clear the rising and falling edge sweep signal sampling completion flags; set the sweep module parameters according to the sweep parameters set in the frequency measurement test interface, and control the sweep module to sweep the frequency.
界面显示的变量包括高频频率相关显示变量和低频频率相关显示变量,其初始化包括:单位时间内谐振频率平均值清零和单位时间内谐振频率次数清零、单位时间内谐振频率标准差清零、1秒内测到的谐振频率次数清零;The variables displayed on the interface include high-frequency frequency-related display variables and low-frequency frequency-related display variables. The initialization includes: clearing the average value of resonance frequency per unit time, clearing the number of resonance frequencies per unit time, and clearing the standard deviation of resonance frequency per unit time. , The number of resonance frequencies measured within 1 second is cleared;
统计变量也包括高频频率相关的统计变量和低频频率相关的统计变量,其初始化包括:测频测试过程谐振频率平均值设置,其中高频谐振频率平均值初始化设置为扫频截止频率,低频谐振频率平均值设置为扫频起始频率;单次扫频瞬时频率存储数组清零;单次扫频瞬时峰高存储数组清零;单次扫频瞬时谐振宽度存储数组清零;单次扫频测到谐振频率次数清零;单次扫频频率峰峰值最大时的瞬时频率、峰高和谐振宽度变量清零;单位时间内测频测试每次扫频谐振频率存储数组清零;单位时间内测频测试每次扫频实时峰高存储数组清零;单位时间内测频测试每次扫频谐振宽度存储数组清零;单位时间内谐振频率次数清零;通过SC晶片参数设置高低频频率比的最大值和最小值;Statistical variables also include high-frequency frequency-related statistical variables and low-frequency frequency-related statistical variables. The initialization includes: setting the average value of the resonance frequency during the frequency measurement and test, wherein the average value of the high-frequency resonance frequency is initially set to the sweep cutoff frequency, and the low-frequency resonance frequency The average frequency is set as the sweep start frequency; the single sweep instantaneous frequency storage array is cleared; the single sweep instantaneous peak height storage array is cleared; the single sweep instantaneous resonance width storage array is cleared; single sweep The number of times the resonant frequency is measured is cleared; the instantaneous frequency, peak height and resonance width variables when the peak-to-peak value of the single sweep frequency is the largest are cleared; the frequency measurement test in a unit time is cleared for each sweep of the resonant frequency storage array; unit time The real-time peak height storage array is cleared for each frequency sweep of the frequency measurement test; the storage array of the resonance width of each frequency sweep of the frequency measurement test is cleared to zero in unit time; the maximum and minimum values;
测频变量为波形匹配中使用的搜索宽度,分别设置高频谐振频率和低频谐振频率的波形搜索宽度,其公式为:波形搜索宽度=界面设置搜索宽度/扫频步进,其中,界面设置搜索宽度通过测频测试界面分别设置高频的搜索宽度和低频的搜索宽度。The frequency measurement variable is the search width used in the waveform matching, and the waveform search width of the high-frequency resonant frequency and the low-frequency resonant frequency are respectively set. Width Set the high frequency search width and low frequency search width respectively through the frequency measurement interface.
在扫频模块开始扫频前,先将上升沿和下降沿的信号采样次数清零,将上升沿和下降沿扫频信号采样完成标志位清零。根据测频测试界面设置的扫频参数设置扫频模块的参数,控制扫频模块进行扫频。Before the frequency sweeping module starts frequency sweeping, first clear the signal sampling times of the rising and falling edges, and clear the rising and falling edge sweep signal sampling completion flags. Set the parameters of the frequency sweep module according to the frequency sweep parameters set in the frequency measurement test interface, and control the frequency sweep module to sweep the frequency.
1.3)波形匹配步骤:如图4、图5所示,步骤1.2)中若上升沿或者下降沿采样完成,则进入单次扫频双谐振频率波形匹配功能。当前系统采用数据采集和处理同时进行的方式工作,不管是测频测试过程,还是自动搜索和跟踪测频过程,都采用这种方式进行处理。扫频模块在起始频率和截止频率之间来回重复扫频,在扫频模块从起始频率扫向截止频率过程中(该过程定义为扫频上升沿),处理上一个周期截止频率扫向起始频率过程中的采样数据;在扫频模块从截止频率扫向起始频率的过程中(该过程定义为扫频下降沿),处理本周期起始频率扫向截止频率过程中的采样数据。这种处理方式能提高测频的效率,相较于数据采集和处理分开处理,当前的方式能将测频的效率提高一倍,使系统更加符合动态测频的需求。1.3) Waveform matching steps: As shown in Figure 4 and Figure 5, if the rising edge or falling edge sampling is completed in step 1.2), the waveform matching function of single frequency sweep and dual resonance frequency is entered. The current system adopts the way of data acquisition and processing at the same time, whether it is the frequency measurement test process, or the automatic search and tracking frequency measurement process, all of them are processed in this way. The frequency sweep module repeatedly sweeps the frequency back and forth between the start frequency and the cutoff frequency. During the process of sweeping the frequency sweep module from the start frequency to the cutoff frequency (this process is defined as the rising edge of the sweep frequency), it processes the cutoff frequency sweep of the previous cycle. Sampling data in the process of starting frequency; in the process of sweeping the frequency sweep module from the cutoff frequency to the starting frequency (this process is defined as the falling edge of the sweep frequency), process the sampling data in the process of sweeping the starting frequency to the cutoff frequency in this cycle . This processing method can improve the efficiency of frequency measurement. Compared with the separate processing of data acquisition and processing, the current method can double the efficiency of frequency measurement, making the system more in line with the needs of dynamic frequency measurement.
单次扫频双谐振频率波形匹配后进行单次扫频谐振频率数据处理,获得单位时间内高频谐振频率和低频谐振频率的平均值,用于下次数据处理比较使用,同时将单次扫频相关变量清零,从而进行单位时间内数据处理;单位时间内数据处理中设定的单位时间到达后,进行相关的数据处理,对单位时间内测到的所有高频和低频谐振频率求平均值和标准差,求实时峰高和谐振宽度的平均值,求高频频率和低频频率的比值,同时设置界面测频结果指示灯,并将相关数据处理完成后,将这些数据发送给显示模块进行显示,完成本轮单位时间内的测频过程后,将高频谐振频率平均值的初始值设置为扫频截止频率,低频谐振频率平均值的初始值设置为扫频起始频率,同时将高频和低频对应的频率、峰高、线宽等统计变量清零,进行下一轮的测频过程。After the single-sweep and double-resonance frequency waveforms are matched, perform single-sweep resonant frequency data processing to obtain the average value of the high-frequency and low-frequency resonant frequencies per unit time, which is used for the next data processing and comparison. The frequency-related variables are cleared to zero, so that data processing per unit time is performed; after the unit time set in the data processing per unit time arrives, relevant data processing is performed, and all high-frequency and low-frequency resonant frequencies measured in the unit time are averaged. value and standard deviation, find the average value of real-time peak height and resonance width, find the ratio of high frequency and low frequency, set the interface frequency measurement result indicator at the same time, and send the data to the display module after processing the relevant data. Display, after completing the frequency measurement process in this round of unit time, set the initial value of the high frequency resonant frequency average as the sweep cutoff frequency, and set the initial value of the low frequency resonant frequency average as the sweep start frequency. Statistical variables such as frequency, peak height, and line width corresponding to high frequency and low frequency are cleared, and the next round of frequency measurement process is performed.
其中,单次扫频双谐振频率波形匹配功能的具体步骤如下:Among them, the specific steps of the single-sweep dual-resonance frequency waveform matching function are as follows:
1.3.1.1)对所有采样点从起始点开始,到截止点-9SSmin结束,进行波形匹配;其中,SSmin为低频搜索宽度和高频搜索宽度中的较小值;1.3.1.1) Waveform matching is performed for all sampling points starting from the starting point and ending at the cut-off point -9SSmin; wherein, SSmin is the smaller value of the low-frequency search width and the high-frequency search width;
1.3.1.2)分别使用低频搜索宽度和高频搜索宽度作为参数进行9点波形匹配,若匹配成功,则获取匹配成功波形的峰峰值,峰峰值为波形中的幅度最大值与最小值的差值;其中,扫频上升沿过程中处理下降沿采集数据,波形峰峰值为波形中的第6点的幅值与波形中第4点的幅值的差值;扫频下降沿过程中处理上升沿采集数据,波形峰峰值为波形中的第4点的幅值与波形中第6点的幅值的差值;1.3.1.2) Use the low-frequency search width and high-frequency search width as parameters to perform 9-point waveform matching. If the matching is successful, the peak-to-peak value of the successfully matched waveform is obtained, and the peak-to-peak value is the difference between the maximum and minimum amplitudes in the waveform. ; Among them, the data collected at the falling edge is processed during the rising edge of the frequency sweep, and the peak-to-peak value of the waveform is the difference between the amplitude of the sixth point in the waveform and the amplitude of the fourth point in the waveform; the rising edge is processed during the falling edge of the frequency sweep To collect data, the peak-to-peak value of the waveform is the difference between the amplitude of the 4th point in the waveform and the amplitude of the 6th point in the waveform;
1.3.1.3)波形匹配成功后,比较波形峰峰值与界面设置的峰值约束,若波形峰峰值大于界面设置的峰值约束,则认为搜索成功,记录搜索成功时的搜索宽度SS;1.3.1.3) After the waveform is successfully matched, compare the peak-to-peak value of the waveform with the peak-to-peak value constraint set on the interface. If the peak-to-peak value of the waveform is greater than the peak value constraint set on the interface, the search is considered successful, and the search width SS when the search is successful is recorded;
1.3.1.4)对搜索成功的波形进行截取中心6SS的长度,去掉开始2SS和结尾SS的长度后进行数据平滑处理,其中SS为搜索宽度;经平滑处理后再求6SS波形中的幅值最大值和幅值最小值在整个波形中的位置;1.3.1.4) Intercept the length of the center 6SS of the successfully searched waveform, remove the length of the beginning 2SS and the end SS, and then perform data smoothing processing, where SS is the search width; after smoothing, find the maximum amplitude value in the 6SS waveform and the position of the minimum amplitude value in the entire waveform;
1.3.1.5)根据扫频起始频率、扫频截止频率、6SS波形中的幅值最大值和最小值在整个波形中的位置求得当前的瞬时谐振频率、实时峰高和谐振宽度;其中,扫频上升沿和扫频下降沿处理过程不同,扫频上升沿过程处理下降沿数据,具体数据处理公式如下:1.3.1.5) Calculate the current instantaneous resonant frequency, real-time peak height and resonant width according to the sweep start frequency, sweep cut-off frequency, and the position of the maximum and minimum amplitude values in the 6SS waveform in the entire waveform; among them, The processing process of the rising edge of the frequency sweep and the falling edge of the frequency sweep are different. The rising edge of the frequency sweep process processes the data of the falling edge. The specific data processing formula is as follows:
瞬时谐振频率=Fend-(6SS波形中的幅值最大值所在的位置)*扫频步进Instantaneous resonance frequency=Fend-(the position of the maximum amplitude in the 6SS waveform)*sweep step
其中,Fend为扫频截止频率;Among them, Fend is the sweep cutoff frequency;
实时峰高=6SS波形幅值最大值-6SS波形幅值最小值;Real-time peak height = maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude;
谐振线宽=(6SS波形幅值最大值所在位置-6SS波形幅值最小值所在的位置)*扫频步进/3;Resonance line width = (the position of the maximum value of the 6SS waveform amplitude - the position of the minimum value of the 6SS waveform) * frequency sweep step / 3;
扫频下降沿过程处理上升沿数据,具体数据处理公式如下:The falling edge process of sweep frequency processes the rising edge data, and the specific data processing formula is as follows:
瞬时谐振频率=Fstart+(6SS波形中的幅值最大值所在的位置)*扫频步进Instantaneous resonance frequency = Fstart + (the position of the maximum amplitude in the 6SS waveform) * frequency sweep step
其中,Fstart为扫频起始频率;Among them, Fstart is the sweep start frequency;
实时峰高=6SS波形幅值最大值-6SS波形幅值最小值;Real-time peak height = maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude;
谐振线宽=(6SS波形幅值最小值所在位置-6SS波形幅值最大值所在的位置)*扫频步进/3;Resonance line width = (the position of the minimum value of the 6SS waveform amplitude - the position of the maximum value of the 6SS waveform) * frequency sweep step / 3;
1.3.1.6)判断本次测到谐振频率的峰峰值是否大于之前测到谐振频率的峰峰值最大值,若大于,则将本次测到的谐振频率设置为峰峰值最大谐振频率,将本次测到的谐振频率的峰高设置为峰峰值最大谐振频率的峰高,及本次测到的谐振宽度设置为峰峰值最大谐振频率的谐振宽度;1.3.1.6) Determine whether the peak-to-peak value of the resonant frequency measured this time is greater than the peak-to-peak value of the previously measured resonant frequency. The peak height of the measured resonance frequency is set as the peak height of the peak-to-peak maximum resonance frequency, and the resonance width measured this time is set as the resonance width of the peak-to-peak maximum resonance frequency;
1.3.1.7)判断本次单次扫频波形匹配过程测到的谐振频率次数是否大于设定阈值;若大于,则直接退出本次测频过程,进入单次扫频数据处理流程;若小于且测到谐振频率,则采样点向前推进6SS,进行下一次的波形匹配;若小于且未测到谐振频率,则采样点向前推进1点,进行下一次的波形匹配;1.3.1.7) Determine whether the number of resonance frequencies measured during the single-frequency sweep waveform matching process is greater than the set threshold; if it is greater than the set threshold, exit the frequency measurement process directly and enter the single-frequency sweep data processing flow; if it is less than and When the resonant frequency is detected, the sampling point will advance 6SS for the next waveform matching; if it is less than and the resonant frequency is not detected, the sampling point will advance 1 point for the next waveform matching;
1.3.1.8)如果本次单次扫频波形匹配过程至少测到一个谐振频率则进入单次扫频谐振频率数据处理流程,否则直接退出本次测频,等待下一次采样完成。1.3.1.8) If at least one resonant frequency is detected in this single-sweep waveform matching process, enter the single-sweep resonant frequency data processing process, otherwise exit this frequency measurement directly and wait for the next sampling to complete.
如图6所示,单次扫频谐振频率数据处理功能包括3种情况,测到2个以上谐振频率、测到2个谐振频率和测到1个谐振频率;As shown in Figure 6, the single frequency sweep resonant frequency data processing function includes 3 situations: more than 2 resonant frequencies are measured, 2 resonant frequencies are measured, and 1 resonant frequency is measured;
测到2个以上谐振频率,先遍历存储数组中的所有谐振频率,通过两轮循环从数组中依次取出两个数据进行除法运算,若其商在频率比最大值和频率比最小值范围内,则取出这两个数据分别存入高频频率和低频频率对应的单位时间内谐振频率存储数组,并将对应的实时峰高和谐振线宽分别存入高频频率和低频频率对应的单位时间内,每次扫频实时峰高存储数组和谐振宽度存储数组;同时高频频率和低频频率的单位时间内谐振频率次数进行加1处理,在存入对应存储数组时,若存入的数据个数大于数组大小时,需进行堆栈处理,将先存入的数据剔除,再将后存入的数据存入数组;若数据个数小于数组大小,则直接存入;If more than 2 resonant frequencies are detected, first traverse all the resonant frequencies in the storage array, and take out two data from the array in turn through two rounds of loops for division operation. If the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, Then take out these two data and store them in the resonant frequency storage array in unit time corresponding to high frequency and low frequency respectively, and store the corresponding real-time peak height and resonant line width in the unit time corresponding to high frequency and low frequency respectively. , the real-time peak height storage array and resonance width storage array of each sweep; at the same time, the number of resonance frequencies per unit time of high frequency and low frequency is incremented by 1. When storing in the corresponding storage array, if the number of stored data is When the size is larger than the size of the array, stack processing is required to remove the data stored first, and then store the data stored later into the array; if the number of data is less than the size of the array, it is directly stored;
若得到符合条件的两个数据,则退出遍历循环,认为本次数据处理完成,得到本次扫频 的高频频率和低频频率;If two data that meet the conditions are obtained, the traversal loop is exited, the data processing is considered to be completed, and the high frequency and low frequency of this sweep are obtained;
若遍历存储数组中的所有频率都未得到符合条件的数据,则提取单次测频过程中的最大峰峰值对应的频率、实时峰高和谐振宽度;具体提取包括如下四种情况:If no qualified data is obtained by traversing all frequencies in the storage array, extract the frequency, real-time peak height and resonance width corresponding to the maximum peak-to-peak value in a single frequency measurement process; the specific extraction includes the following four cases:
第一种当前单位时间内低频谐振频率次数为0而高频谐振频率次数非0,此时判断高频谐振频率平均值与单次测频最大峰峰值对应的频率的比值是否大于频率比最小值,若大于则认为最大峰峰值对应的频率为低频谐振频率,否则认为是高频谐振频率;The first type is that the number of low-frequency resonance frequencies in the current unit time is 0 and the number of high-frequency resonance frequencies is not 0. At this time, it is judged whether the ratio of the average high-frequency resonance frequency to the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement is greater than the minimum frequency ratio , if it is greater than the frequency corresponding to the maximum peak-to-peak value is considered to be the low frequency resonance frequency, otherwise it is considered to be the high frequency resonance frequency;
第二种当前单位时间内低频谐振频率次数非0而高频谐振频率次数为0,此时判读单次测频最大峰峰值对应的频率与低频谐振频率平均值的比值是否大于频率比最小值,若大于则认为最大峰峰值的频率为高频谐振频率,否则认为是低频谐振频率;The second is that the number of low-frequency resonant frequencies in the current unit time is not 0 and the number of high-frequency resonant frequencies is 0. At this time, it is judged whether the ratio of the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement to the average value of the low-frequency resonant frequency is greater than the minimum frequency ratio. If it is greater than the frequency, the maximum peak-to-peak frequency is considered to be the high frequency resonance frequency, otherwise it is considered to be the low frequency resonance frequency;
第三种当前单位时间内低频谐振频率次数和当前单位时间内高频谐振频率次数都为0,最大峰峰值对应的频率与单位时间内高频谐振频率平均值和单位时间内低频谐振频率平均值比较,看与其中的哪个频率比较接近,若比较接近低频谐振频率平均值,则将其存入低频单位时间内每次扫频谐振频率存储数组,否则将其存入高频单位时间内每次扫频谐振频率存储数组,同时分别将对应的实时峰高和谐振宽度分别存入高频和低频对应的单位时间内每次扫频实时峰高存储数组和谐振宽度存储数组;The third type of frequency of the low frequency resonance frequency per unit time and the frequency of the high frequency resonance frequency per unit time are both 0, and the frequency corresponding to the maximum peak-to-peak value is the average value of the high frequency resonance frequency per unit time and the average value of the low frequency resonance frequency per unit time. Compare and see which frequency is closer to it. If it is closer to the average value of the low-frequency resonant frequency, it will be stored in the low-frequency unit time per sweep resonance frequency storage array, otherwise it will be stored in the high-frequency unit time each time. Sweep the resonant frequency storage array, and store the corresponding real-time peak height and resonance width into the high-frequency and low-frequency corresponding unit time respectively in the real-time peak-height storage array and the resonance width storage array for each sweep;
第四种当前单位时间内低频谐振频率次数和当前单位时间内高频谐振频率次数都非0,此时处理方式与第三种相同;In the fourth type, the number of low-frequency resonance frequencies in the current unit time and the number of high-frequency resonance frequencies in the current unit time are both non-zero, and the processing method is the same as the third type;
测到2个谐振频率,将测到的两个数据进行除法运行,若其商在频率比最大值和频率比最小值范围内,则将这两个数据分别存入高频和低频对应的单位时间内每次扫频谐振频率存储数组,将对应的实时峰高和谐振宽度分别存入高频和低频对应的单位时间内每次扫频实时峰高存储数组和谐振宽度存储数组;同时高频和低频的单位时间内谐振频率次数进行加1处理;Measure two resonant frequencies, and divide the two measured data. If the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, the two data are stored in the corresponding units of high frequency and low frequency respectively. The resonant frequency storage array for each frequency sweep in time, and the corresponding real-time peak height and resonance width are stored in the high frequency and low frequency corresponding unit time per unit time. Add 1 to the number of resonance frequencies per unit time at low frequencies;
若两个数据的比值不符合频率比约束,则提取单次扫频波形匹配过程中的最大峰峰值对应的频率、实时峰高和谐振宽度,且具体提取方法与测到2个以上谐振频率的相同;If the ratio of the two data does not meet the frequency ratio constraints, extract the frequency, real-time peak height and resonance width corresponding to the maximum peak-to-peak value in the single-frequency sweep waveform matching process, and the specific extraction method is related to the measurement of more than two resonance frequencies. same;
测到1个谐振频率,提取单次扫频波形匹配过程中的最大峰峰值对应的频率、实时峰高和谐振线宽,具体提取方法与测到2个以上谐振频率的相同。When one resonant frequency is measured, extract the frequency, real-time peak height and resonant line width corresponding to the maximum peak-to-peak value in the single-sweep waveform matching process. The specific extraction method is the same as when more than two resonant frequencies are measured.
如图7所示,在线测频功能包括自动搜索功能和跟踪测频功能。自动搜索功能实现对SC晶片当前频率的搜索,并且根据自动搜索的不同结果进行不同的处理,若指定圈数内未搜索到频率则系统提示搜索异常报警,若搜索到一个频率则进行单频率跟踪测频流程,若搜索到两个频率则进行双频率跟踪测频流程;同时当系统出现测频异常且频率未到达停机阈值时,调用自动搜索功能重新搜索频率。As shown in Figure 7, the online frequency measurement function includes automatic search function and tracking frequency measurement function. The automatic search function realizes the search of the current frequency of the SC chip, and performs different processing according to the different results of the automatic search. If the frequency is not searched within the specified number of turns, the system will prompt an abnormal search alarm, and if a frequency is searched, it will perform single-frequency tracking. In the frequency measurement process, if two frequencies are found, the dual-frequency tracking frequency measurement process will be carried out; at the same time, when the system has abnormal frequency measurement and the frequency does not reach the shutdown threshold, the automatic search function will be called to search for the frequency again.
自动搜索功能具体包括数据初始化、扫频和测频参数设置、单次扫频双谐振频率波形匹配功能、单次扫频数据处理功能、全频段数据处理功能和频段切换功能;The automatic search function specifically includes data initialization, frequency sweep and frequency measurement parameter settings, single frequency sweep double resonance frequency waveform matching function, single frequency sweep data processing function, full frequency band data processing function and frequency band switching function;
数据初始化进行频率统计相关变量的初始化,需要初始化的变量包括:单次扫频过程中测频相关变量、全频段分段扫频双谐振频率测频相关变量、全频段分段扫频单谐振频率测频相关变量、自动搜索过程相关控制变量和扫频模块控制变量;Data initialization is used to initialize the variables related to frequency statistics. The variables that need to be initialized include: frequency measurement related variables during a single frequency sweep, full-band sub-sweep dual-resonance frequency-related variables, and full-band sub-sweep single resonance frequency. Frequency measurement related variables, automatic search process related control variables and frequency sweep module control variables;
单次扫频过程中测频相关变量的初始化包括:谐振频率个数统计变量清零、谐振频率个数最大值设置、瞬时谐振频率存储数组清零和峰峰值最大瞬时谐振频率清零;The initialization of frequency measurement-related variables during a single frequency sweep includes: clearing the statistical variables of the number of resonance frequencies, setting the maximum number of resonance frequencies, clearing the storage array of the instantaneous resonance frequency, and clearing the peak-to-peak maximum instantaneous resonance frequency;
全频段分段扫频双谐振频率测频相关变量的初始化包括:全频段扫频当前段位置清零,全频段从0开始,最多分为36段,各个扫频频段高频和低频测到谐振频率次数存储数组清零,各个扫频频段高频和低频测到谐振频率存储数组清零;The initialization of the variables related to the full-band sub-sweep dual-resonance frequency measurement includes: the current position of the full-band sweep is cleared to zero, the full-band starts from 0, and can be divided into 36 sections at most, and the high-frequency and low-frequency resonances are detected in each sweep frequency band. The frequency times storage array is cleared, and the high frequency and low frequency measured resonance frequency storage array of each sweep frequency band is cleared;
全频段分段扫频单谐振频率测频相关变量的初始化包括:各个扫频频段测到单谐振频率次数存储数组清零、各个扫频频段测到单谐振频率存储数组清零;The initialization of the variables related to the frequency measurement of the single resonant frequency of the whole frequency band segmented frequency sweep includes: clearing the storage array of the number of times the single resonant frequency is measured in each sweep frequency band, and clearing the storage array of the single resonance frequency measured in each sweep frequency band;
自动搜索过程相关控制变量的初始化包括:自动搜索过程开始标志位设置、自动搜索测频结果标志位设置、自动搜索频率切换标志位设置、自动搜索频率切换计时时间清零,自动搜索过程圈数统计清零;The initialization of control variables related to the automatic search process includes: automatic search process start flag setting, automatic search frequency measurement result flag setting, automatic search frequency switching flag setting, automatic search frequency switching timing time reset, automatic search process lap statistics clear;
扫频模块控制变量的初始化包括:扫频模块边沿跳变标志位清零、扫频模块扫频上升沿和下降沿采样数据个数统计清零、扫频模块扫频上升沿和下降沿采样完成标志位清零、扫频模块扫频上升沿和下降沿采样处理标志位清零。The initialization of the control variables of the frequency sweeping module includes: clearing the edge jump flag of the frequency sweeping module, clearing the statistics of the sampling data on the rising and falling edges of the frequency sweeping module, and completing the sampling of the rising and falling edges of the frequency sweeping module. The flag bit is cleared, and the frequency sweep module sweeps the rising edge and the falling edge of the sampling processing flag bit.
扫频和测频参数设置包括设置扫频参数和测频参数;Frequency sweep and frequency measurement parameter settings include setting sweep frequency parameters and frequency measurement parameters;
扫频参数包括扫频起始频率、扫频截止频率、扫频步进、扫频速度和扫频幅度;在自动搜索扫频过程中采用在指定的圈数内进行周期性扫频的方法,一个周期的扫频为从目标频率开始到起始频率结束进行分段扫频,每段的扫频采用指定时间内重复扫频,每段扫频的扫频范围与频率相关,扫频范围内必须包含高频谐振频率和低频谐振频率。Sweep parameters include sweep start frequency, sweep cut-off frequency, sweep step, sweep speed and sweep amplitude; in the automatic search sweep process, the method of periodic sweep within the specified number of turns is used. The frequency sweep of a cycle is a segmented frequency sweep from the target frequency to the end of the starting frequency. The frequency sweep of each segment is repeated within a specified time period. The frequency sweep range of each frequency sweep is related to the frequency. The high frequency resonant frequency and the low frequency resonant frequency must be included.
自动搜索扫频开始时,先在主界面设置的目标频率附近进行扫频参数设置;When the automatic search sweep starts, first set the sweep parameters near the target frequency set on the main interface;
扫频起始频率和扫频截止频率的设置过程如下:The setting process of sweep start frequency and sweep cutoff frequency is as follows:
2.1.1)低频谐振频率FL=主界面设置的目标频率;2.1.1) Low frequency resonance frequency FL = target frequency set on the main interface;
2.1.2)根据低频谐振频率计算低频搜索宽度:
Figure PCTCN2020118129-appb-000002
其为n阶多项式,其中SSLRatio为低频搜索线宽系数,FL为低频谐振频率;
2.1.2) Calculate the low frequency search width according to the low frequency resonance frequency:
Figure PCTCN2020118129-appb-000002
It is an nth-order polynomial, where SSLRatio is the low-frequency search line width coefficient, and FL is the low-frequency resonant frequency;
2.1.3)当前系统设置有效波形范围为9SS,扫频范围为36SS,采取以谐振频率为中心分别加18SS和减18SS处理;低频扫频起始频率FLstart=FL-18*SSL,低频扫频截止频率FLend=FL+18*SSL;2.1.3) The current system sets the effective waveform range to 9SS and the sweep frequency range to 36SS, and takes the resonant frequency as the center to add 18SS and subtract 18SS respectively; the low frequency sweep start frequency FLstart=FL-18*SSL, the low frequency sweep Cutoff frequency FLend=FL+18*SSL;
2.1.4)根据频率比获得高频频率FH=FL*FRatio,其中FRatio为SC晶片高频频率和低频频率的频率比;2.1.4) Obtain the high frequency frequency FH=FL*FRatio according to the frequency ratio, wherein FRatio is the frequency ratio of the high frequency frequency and the low frequency frequency of the SC chip;
2.1.5)根据步骤2.1.2)、2.1.3)的方法获得高频扫频起始频率和高频扫频截止频率;根据高低频扫频起始频率和截止频率计算扫频范围:FRange=Fmax-Fmin,其中Fmax为高低频扫频起始频率和截止频率的最大值,Fmin为高低频扫频起始频率和截止频率的最小值;2.1.5) Obtain the high frequency sweep start frequency and the high frequency sweep cutoff frequency according to the methods of steps 2.1.2) and 2.1.3); calculate the sweep frequency range according to the high and low frequency sweep start frequency and cutoff frequency: FRange =Fmax-Fmin, where Fmax is the maximum value of the start frequency and cutoff frequency of the high and low frequency sweep, and Fmin is the minimum value of the start frequency and cutoff frequency of the high and low frequency sweep;
2.1.6)以FRange为中心将扫频范围扩大n倍,设置相应的扫频起始频率和扫频截止频率,n为正整数,数值越大完成全频段扫频的时间越短,但是扫频测到谐振频率的成功率和精度会相应降低;2.1.6) Take FRange as the center to expand the sweep frequency range by n times, and set the corresponding sweep frequency start frequency and sweep cutoff frequency. n is a positive integer. The success rate and accuracy of frequency measurement of the resonant frequency will be reduced accordingly;
2.1.7)将本段扫频的低频频率值设置为下一段扫频的高频频率值,并可得到扫频起始频率和扫频截止频率;2.1.7) Set the low frequency value of this sweep to the high frequency value of the next sweep, and obtain the sweep start frequency and sweep cutoff frequency;
根据扫频范围设置扫频步进,若扫频范围大于8MHz,则设置扫频步进为4kHz,若扫频范围为6~8MHz,则设置扫频步进为3kHz,若扫频范围为4~6MHz,则设置扫频步进为2kHz,若扫频范围为3~4MHz,则设置扫频步进为1.5kHz,若扫频范围小于3MHz,则设置扫频步进为1kHz;Set the sweep step according to the sweep range. If the sweep range is greater than 8MHz, set the sweep step to 4kHz. If the sweep range is 6 to 8MHz, set the sweep step to 3kHz. If the sweep range is 4 ~6MHz, set the sweep frequency step to 2kHz, if the sweep frequency range is 3~4MHz, set the sweep frequency step to 1.5kHz, if the sweep frequency range is less than 3MHz, set the sweep frequency step to 1kHz;
根据扫频起始频率设置峰值约束,扫频起始频率小于8MHz,设置峰值约束为低频峰值约束,扫频起始频率大于等于8MHz,设置峰值约束为高频峰值约束;Set the peak constraint according to the sweep start frequency. If the sweep start frequency is less than 8MHz, set the peak constraint as the low frequency peak constraint. If the sweep start frequency is greater than or equal to 8MHz, set the peak constraint as the high frequency peak constraint;
根据扫频中心频率求扫频幅度:
Figure PCTCN2020118129-appb-000003
为n阶多项式,其中SRRatio为扫频幅度系数,Fmiddle为扫频中心频率;
Find the sweep amplitude based on the sweep center frequency:
Figure PCTCN2020118129-appb-000003
is an nth-order polynomial, where SRRatio is the sweep amplitude coefficient, and Fmiddle is the sweep center frequency;
对本段扫频范围进行N等分细分获取细分后的频率,根据细分后的频率分别计算高频和低频对应的搜索宽度;Subdivide the frequency range of this segment into N equal subdivisions to obtain the subdivided frequencies, and calculate the corresponding search widths of high frequency and low frequency according to the subdivided frequencies;
设置本段的高频频率平均值为本段扫频的截止频率,设置本段的低频频率平均值为本段扫频的起始频率;Set the average high frequency frequency of this section as the cutoff frequency of the sweep, and set the average low frequency of this section as the start frequency of the sweep;
根据上述获取的扫频参数设置扫频模块,开始扫频。Set the frequency sweeping module according to the frequency sweeping parameters obtained above, and start the frequency sweeping.
单次测频谐振频率波形匹配功能,当单次采样完成后,进入自动搜索单次扫频双谐振频率波形匹配;自动搜索单次测频双谐振频率波形匹配功能与测频测试功能的单次扫频双谐振频率波形匹配功能基本相同,不同的地方在于:开始所有扫频点9点波形匹配算法前先判断 当前段测到谐振频率次数是否小于设定阈值,若小于,则进行9点波形匹配,否则认为本段采集到的数据量已经足够,跳过本次9点波形匹配过程;Single frequency measurement resonance frequency waveform matching function, when the single sampling is completed, enter the automatic search single frequency sweep double resonance frequency waveform matching; automatic search single frequency measurement dual resonance frequency waveform matching function and single frequency measurement test function The waveform matching function of sweep frequency and dual resonant frequency is basically the same. The difference is: before starting the 9-point waveform matching algorithm for all sweep frequency points, first judge whether the number of resonance frequencies measured in the current segment is less than the set threshold, and if it is less than the 9-point waveform Otherwise, it is considered that the amount of data collected in this section is sufficient, and this 9-point waveform matching process is skipped;
由于自动搜索过程中每段的扫频范围较大,不同频率对应的搜索宽度会有所差别,从而采用在9点波形匹配过程中采用多个搜索宽度进行匹配。Due to the large sweep frequency range of each segment in the automatic search process, the search widths corresponding to different frequencies will be different, so multiple search widths are used for matching in the 9-point waveform matching process.
自动搜索的单次扫频数据处理流程与测频测试的单次扫频数据处理流程采取不同的数据处理策略,因为自动搜索过程的准确性会直接影响到跟踪测频的性能,因此对自动搜索过程的要求比较高,要求自动搜索得到的谐振频率比较准确。The single-frequency sweep data processing flow of automatic search and the single-frequency sweep data processing flow of frequency measurement test adopt different data processing strategies, because the accuracy of the automatic search process will directly affect the performance of tracking and frequency measurement. The requirements of the process are relatively high, and the resonant frequency obtained by automatic search is required to be relatively accurate.
自动搜索的单次扫频数据处理流程与测频测试单次扫频数据处理流程基本相同,单次扫频数据处理功能包括处理以下三种情况,测到2个以上谐振频率、测到2个谐振频率和测到1个谐振频率3种情况;The single-frequency sweep data processing flow of automatic search is basically the same as the single-frequency sweep data processing flow of frequency measurement test. There are three cases of resonance frequency and one resonance frequency measured;
测到2个以上谐振频率时,通过两个循环依次取出瞬时谐振频率存储数组中两个数据进行除法运算;若其商在频率比最大值和频率比最小值范围内,则取出这两个数据分别存入本段高频和低频对应的谐振频率存储数组,同时本段高频和低频测到的谐振频率次数进行加1,然后退出遍历循环,认为得到本次扫频的高频频率和低频频率,本次数据处理完成,否则继续遍历瞬时谐振频率存储数组;When more than 2 resonant frequencies are measured, the two data in the instantaneous resonant frequency storage array are sequentially taken out through two cycles for division operation; if the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, the two data are taken out. Store the resonant frequency storage arrays corresponding to the high frequency and low frequency of this section respectively, and at the same time add 1 to the number of resonant frequencies measured in this section of high frequency and low frequency, and then exit the traversal loop, it is considered that the high frequency and low frequency of this sweep are obtained. frequency, this data processing is completed, otherwise continue to traverse the instantaneous resonance frequency storage array;
若遍历存储数组中的所有频率都未得到符合条件的数据,则将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组,同时本段测到的谐振频率次数加1;If no qualified data is obtained by traversing all frequencies in the storage array, the resonant frequency corresponding to the maximum peak-to-peak value of this sweep is stored in the resonant frequency storage array of this section, and the number of resonance frequencies measured in this section is added 1;
本段谐振频率存储数组对自动搜索过程中出现只搜索到一个谐振频率、搜索到符合条件的两个谐振频率的数据进行分开存储,并在自动搜索结束后的数据处理过程中也分开处理;即本段谐振频率存储数组与上述的高频频率和低频频率对应的谐振频率存储数组不是同一个存储空间,为不同的存储数组,因为自动搜索过程对搜索到的谐振频率的准确性要求高,同时自动搜索过程也存在可能只搜索到一个谐振频率的可能,因此将搜到符合条件的两个谐振频率和只搜索到一个谐振频率的数据分开存储,并在自动搜索结束后的数据处理过程中也分开处理,这样能保证数据的准确性。This section of the resonant frequency storage array stores the data that only one resonant frequency is searched and two resonant frequencies that meet the conditions appear in the automatic search process, and are also processed separately in the data processing process after the automatic search is over; that is, The resonant frequency storage array of this section is not the same storage space as the resonant frequency storage array corresponding to the above-mentioned high frequency and low frequency frequencies, but is a different storage array, because the automatic search process has high requirements on the accuracy of the searched resonant frequency, and at the same time There is also the possibility that only one resonant frequency may be found in the automatic search process, so the data of two resonant frequencies that meet the conditions and the data of only one resonant frequency will be stored separately, and the data will also be processed after the automatic search. Separate processing, so as to ensure the accuracy of the data.
测到2个谐振频率时,将测到的两个数据进行除法运行,若其商在频率比最大值和频率比最小值范围内,则将这两个数据分别存入本段高频和低频对应的谐振频率存储数组,同时本段高频和低频测到的谐振频率次数进行加1;若其商不在频率比最大值和频率比最小值范围内,则将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组即可,同时本段测到的谐振频率次数加1;When two resonant frequencies are measured, divide the two measured data, if the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, store these two data in the high frequency and low frequency of this section respectively. The corresponding resonant frequency is stored in the array, and the number of resonant frequencies measured at high and low frequencies in this section is incremented by 1; if the quotient is not within the range of the maximum frequency ratio and the minimum frequency ratio, the peak-to-peak value of this frequency sweep will be the maximum. The resonance frequency corresponding to the value can be stored in the resonance frequency storage array of this section, and the number of resonance frequencies measured in this section is increased by 1;
测到1个谐振频率时,将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组即可,同时本段测到的谐振频率次数加1;When one resonance frequency is measured, the resonance frequency corresponding to the maximum peak-to-peak value of this sweep frequency can be stored in the resonance frequency storage array of this section, and the number of resonance frequencies measured in this section is increased by 1;
频段切换功能,通过设置指定的时间进行单频段的重复扫频和测频,当指定的时间到达后,判断全频段扫频是否完成,全频段扫频完成的判断依据为当前扫频的起始频率是否小于用户设置的晶片研磨起始频率,若小于则全频段扫频完成,进行全频段数据处理功能;若不小于,则进行频率切换;Frequency band switching function, by setting a specified time to perform repeated frequency sweep and frequency measurement of a single frequency band, when the specified time arrives, it is judged whether the frequency sweep of the whole frequency band is completed. Whether the frequency is less than the starting frequency of wafer grinding set by the user, if it is less than the frequency sweep of the whole frequency band, the data processing function of the whole frequency band is performed; if it is not lower than the frequency switching;
频率切换流程进行如下操作:The frequency switching process is as follows:
①判断当前扫频段数是否大于系统设置的最大扫频频段数,若大于,则直接退出频率切换流程,进入全频段数据处理流程;若不大于,则当前扫频段数加1;① Determine whether the current number of sweep frequency bands is greater than the maximum number of sweep frequency bands set by the system. If it is greater, it will directly exit the frequency switching process and enter the full frequency band data processing process; if not, add 1 to the current sweep frequency band number;
②使用上次扫频参数计算时得到的下一段扫频的高频谐振频率,通过上述的自动搜索扫频参数和测频参数设置方法得到新的扫频参数和测频参数;②Using the high-frequency resonant frequency of the next sweep frequency obtained in the last sweep frequency parameter calculation, obtain new sweep frequency parameters and frequency measurement parameters through the above-mentioned automatic search sweep frequency parameter and frequency measurement parameter setting method;
③根据新得到的扫频参数设置扫频模块进行扫频;同时设置扫频模块控制变量:扫频模块边沿跳变标志位清零,扫频模块扫频上升沿和下降沿采样数据个数统计清零,扫频模块扫频上升沿和下降沿采样完成标志位清零,扫频模块扫频上升沿和下降沿采样处理标志位清零。③ According to the newly obtained frequency sweep parameters, set the frequency sweep module to sweep the frequency; at the same time, set the control variable of the frequency sweep module: the edge hopping flag of the frequency sweep module is cleared to zero, and the number of sampling data on the rising and falling edges of the frequency sweep module is counted. Cleared, the sweeping rising edge and falling edge sampling completion flag bit of the frequency sweeping module is cleared, and the sweeping frequency rising edge and falling edge sampling processing flag bit of the frequency sweeping module is cleared to zero.
全频段数据处理功能,若全频段扫频完成,进入全频段数据处理,具体包括如下步骤:Full-band data processing function, if the full-band frequency sweep is completed, enter the full-band data processing, which includes the following steps:
2.1.1)遍历自动搜索过程所有频段测到的高频和低频谐振频率;若当前段测到的高频和低频谐振频率次数大于等于系统设定的自动搜索成功谐振频率次数,则对高频和低频谐振频 率存储数组内的所有数据进行干扰值剔除后,求出剩余数据的平均值,并返回剩余数据的个数;若剩余的数据个数还是大于等于系统设定的自动搜索成功谐振频率次数,则认为高频和低频谐振频率搜索成功,同时判断剩余的数据个数是否大于所有段最大谐振频率次数,若大于,则将所有段最大谐振频率次数设置为本段经数据处理后的剩余数据个数,再进行下一段的数据处理,否则进行下一段的数据处理,直到完成所有段的数据处理;2.1.1) Traverse the high-frequency and low-frequency resonance frequencies measured in all frequency bands during the automatic search process; if the number of high-frequency and low-frequency resonance frequencies measured in the current segment is greater than or equal to the number of successful automatic search resonance frequencies set by the system, the After eliminating the interference value with all the data in the low-frequency resonant frequency storage array, the average value of the remaining data is obtained, and the number of remaining data is returned; times, the search of high-frequency and low-frequency resonant frequencies is considered to be successful, and at the same time, it is judged whether the number of remaining data is greater than the maximum number of resonance frequencies of all segments. The number of data, and then proceed to the next segment of data processing, otherwise proceed to the next segment of data processing, until the completion of all segments of data processing;
若当前段测到的高频和低频谐振频率次数小于系统设定的自动搜索成功谐振频率次数,则进行下一段的数据处理,直到完成所有段的数据处理;If the number of high-frequency and low-frequency resonant frequencies measured in the current segment is less than the number of successful resonant frequencies set by the system for automatic search, the data processing of the next segment will be performed until the data processing of all segments is completed;
2.1.2)判断高频和低频谐振频率是否搜索成功,若搜索成功,则判断高频谐振频率和低频谐振频率的比值是否在频率比最大值和频率比最小值范围内,若在范围内,则认为两个谐振频率都搜索到,将跟踪测频过程使用的高频谐振频率和低频谐振频率分别设置为自动搜索测到的高频和低频谐振频率,进入跟踪测频流程;若搜索不成功,则进行全频段单谐振频率数据处理;2.1.2) Determine whether the search for high-frequency and low-frequency resonant frequencies is successful. If the search is successful, determine whether the ratio of high-frequency resonant frequency to low-frequency resonant frequency is within the range of the maximum frequency ratio and the minimum frequency ratio. If it is within the range, It is considered that both resonant frequencies have been searched, and the high-frequency resonant frequency and low-frequency resonant frequency used in the tracking frequency measurement process are set to the high-frequency and low-frequency resonant frequencies detected by the automatic search respectively, and the tracking frequency measurement process is entered; if the search is unsuccessful , then perform full-band single-resonance frequency data processing;
2.1.3)单谐振频率数据处理,遍历全频段测到的单谐振频率数据,若当前段测到单谐振频率次数大于等于系统设定的自动搜索成功谐振频率次数,则对单谐振频率存储数组内的所有数据进行干扰值剔除后,求出剩余数据的平均值,并返回剩余数据的个数;若剩余的数据个数还是大于等于系统设定的自动搜索成功谐振频率次数,则认为单谐振频率搜索成功,同时判断剩余的数据个数是否大于所有段最大谐振频率次数,若大于,则将所有段最大谐振频率次数设置为本段经数据处理后的剩余数据个数,再进行下一段的数据处理,否则进行下一段的数据处理,直到完成所有段的数据处理;2.1.3) Single resonance frequency data processing, traverse the single resonance frequency data measured in the whole frequency band, if the number of single resonance frequencies measured in the current segment is greater than or equal to the number of successful resonance frequencies set by the system, the single resonance frequency will be stored in an array. After the interference value of all the data is eliminated, the average value of the remaining data is obtained, and the number of remaining data is returned; if the number of remaining data is still greater than or equal to the number of successful resonance frequencies set by the system, it is considered a single resonance The frequency search is successful, and at the same time, it is judged whether the number of remaining data is greater than the maximum number of resonance frequencies of all segments. If it is greater than the number of maximum resonance frequencies of all segments, set the number of remaining data of the segment after data processing, and then proceed to the next segment. Data processing, otherwise, proceed to the data processing of the next segment until the data processing of all segments is completed;
若当前段测到单谐振频率次数小于系统设定的自动搜索成功谐振频率次数,则进行下一段的数据处理,直到完成所有段的数据处理;If the number of single resonance frequencies measured in the current segment is less than the number of successful resonance frequencies set by the system, the data processing of the next segment will be performed until the data processing of all segments is completed;
2.1.4)判断单谐振频率是否搜索成功,若搜索成功,则将跟踪测频过程使用的高频谐振频率设置为自动搜索测到单谐振频率,进入跟踪测频流程;若搜索不成功,判断自动搜索圈数是否达到系统设置的自动搜索异常圈数,若达到,则停止自动搜索,系统进行自动搜索异常报警;若未达到,则继续进行全频段自动搜索流程;2.1.4) Determine whether the search for the single resonant frequency is successful. If the search is successful, set the high-frequency resonance frequency used in the tracking frequency measurement process to automatically search and measure the single resonance frequency, and enter the tracking frequency measurement process; if the search is unsuccessful, judge Whether the number of automatic search laps has reached the number of automatic search abnormal laps set by the system, if it is reached, the automatic search will be stopped, and the system will automatically search for an abnormal alarm; if not, it will continue the full-frequency automatic search process;
2.1.5)根据自动搜索的结果,将谐振频率数据发送给界面显示;若双谐振频率搜索成功,则对高频和低频谐振频率进行校准后发送给界面显示,若单谐振频率搜索成功,则对单谐振频率进行校准后发送给界面显示。2.1.5) According to the result of automatic search, send the resonant frequency data to the interface display; if the double resonant frequency search is successful, the high frequency and low frequency resonant frequencies will be calibrated and sent to the interface display, if the single resonant frequency search is successful, then The single resonance frequency is calibrated and sent to the interface for display.
跟踪测频功能包括双频率跟踪功能、单频率跟踪功能、测频参数初始化、扫频参数设置和两个功能之间的切换功能;The tracking frequency measurement function includes dual frequency tracking function, single frequency tracking function, frequency measurement parameter initialization, frequency sweep parameter setting and switching function between the two functions;
如图11所示,双频率跟踪功能对两个频率跟踪测频的单次扫频测到谐振波形情况进行分析,两个频率跟踪测频的扫频范围能保证覆盖两个谐振频率,分析扫频过程中波形情况如下图11所示:As shown in Figure 11, the dual-frequency tracking function analyzes the resonant waveform measured by a single sweep of two frequency tracking and frequency measurement. The waveform in the frequency process is shown in Figure 11 below:
扫频得到的两个谐振频率F1和F2之间的波形包括测不到波形、测到1个波形、测到2个及2个以上波形;因此两个扫频范围内的波形情况组合后存在3*3=9种情况。F1和F2的扫频范围与搜索宽度有关,在一定的搜索宽度下,F1的扫频范围和F2的扫频范围会存在一定的重叠区域;其中高频和低频的扫频范围和搜索宽度的关系图如图12所示。重叠区域具体先判断F1和F2的扫频范围是否存在重叠区域,若存在重叠区域,则F1+24SSL>F2-12SSH,需判断F1扫频范围内测到的频率是否为F2;若不存在重叠区域,则F2-12SSH>F1+24SSL,F1内测到频率不是F2;The waveforms between the two resonant frequencies F1 and F2 obtained by sweeping include no waveforms, one waveform, two or more waveforms detected; therefore, the combination of waveforms in the two frequency sweep ranges exists. 3*3=9 cases. The frequency sweep range of F1 and F2 is related to the search width. Under a certain search width, there will be a certain overlap between the frequency sweep range of F1 and the frequency sweep range of F2; The relationship diagram is shown in Figure 12. For the overlapping area, first determine whether there is an overlapping area between the frequency sweep ranges of F1 and F2. If there is an overlapping area, then F1+24SSL>F2-12SSH, and it is necessary to determine whether the frequency measured in the frequency sweeping range of F1 is F2; if there is no overlap area, then F2-12SSH>F1+24SSL, the frequency detected in F1 is not F2;
具体当存在重叠区域时,即F1+24SSL>F2-12SSH,因此这种情况下存在F1的扫频范围内有可能测到F2的频率。Specifically, when there is an overlapping area, that is, F1+24SSL>F2-12SSH, so in this case, it is possible to measure the frequency of F2 within the frequency sweep range of F1.
因此在测频过程中,需先判断F1和F2的扫频范围是否存在重叠区域,若存在重叠区域,则需判断F1扫频范围内测到的频率是否为F2。Therefore, in the process of frequency measurement, it is necessary to first judge whether there is an overlapping area between the sweep frequency ranges of F1 and F2. If there is an overlapping area, it is necessary to judge whether the frequency measured in the sweep frequency range of F1 is F2.
若不存在重叠区域,即F2-12SSH>F1+24SSL,则F1内测到频率肯定不会是F2。If there is no overlapping area, that is, F2-12SSH>F1+24SSL, the frequency detected in F1 will definitely not be F2.
其中图中F1为SC双谐振频率中的低频谐振频率,F2为SC双谐振频率中的高频谐振频率,F1s为低频扫频范围的起始频率,F1e为低频扫频范围的截止频率,F2s为高频扫频范围的起始频率,F2e为高频扫频范围的截止频率。In the figure, F1 is the low-frequency resonant frequency in the SC dual-resonance frequency, F2 is the high-frequency resonant frequency in the SC dual-resonance frequency, F1s is the starting frequency of the low-frequency sweep frequency range, F1e is the cut-off frequency of the low-frequency sweep frequency range, and F2s is the starting frequency of the high frequency sweep range, and F2e is the cutoff frequency of the high frequency sweep range.
两个频率跟踪过程中单次扫频的测频包括第一方案和第二方案。The frequency measurement of a single sweep in the two frequency tracking processes includes the first scheme and the second scheme.
第一方案对单次扫频低频扫频范围内的波形采用9点波形匹配算法,当匹配到一个波形后,根据比例系数,对1.095附近的N*SSH范围进行高频谐振频率9点波形匹配,N为系统设置参数,SSH为高频搜索宽度;当N设为0时,相当于18点波形匹配算法;若匹配到波形,且得到的高频谐振频率和低频谐振频率的比值在频率比最大值和频率比最小值范围内,则认为获取到了符合条件的高频谐振频率和低频谐振频率,本次测频完成,存入晶片区分数组;若指定范围的高频波形未匹配到,则继续进行低频谐振频率的9点波形匹配,直到找到满足条件的高频谐振频率和低频谐振频率;若遍历低频扫频范围内所有点仍未匹配到满足条件的高频谐振频率和低频谐振频率,则结束本次测频;The first scheme uses a 9-point waveform matching algorithm for the waveform in the low-frequency sweep range of a single sweep. When a waveform is matched, according to the proportional coefficient, the high-frequency resonance frequency 9-point waveform matching is performed for the N*SSH range near 1.095. , N is the system setting parameter, SSH is the high-frequency search width; when N is set to 0, it is equivalent to an 18-point waveform matching algorithm; if the waveform is matched, and the ratio of the obtained high-frequency resonant frequency and low-frequency resonant frequency is in the frequency ratio Within the range of the maximum value and the minimum value of the frequency ratio, it is considered that the high-frequency resonant frequency and low-frequency resonant frequency that meet the conditions have been obtained. The frequency measurement is completed and stored in the chip discrimination array; if the high-frequency waveform in the specified range does not match, then Continue to match the 9-point waveform of the low-frequency resonant frequency until the high-frequency resonant frequency and low-frequency resonant frequency that meet the conditions are found; Then end the frequency measurement;
第二方案对扫频范围内对单个谐振波形采用9点匹配算法进行全范围测频,将测到的谐振频率统一存到数组内,当完成全范围测频后,对数组内的数据统一处理;通过两轮循环,依次取出数组内两个不同的数据进行除法运算,若其商在频率比最大值和频率比最小值范围内,则认为本次测频测到了符合条件的低频谐振频率和高频谐振频率,若不在范围内,则本次测频未测到符合条件的低频谐振频率和高频谐振频率;The second scheme uses the 9-point matching algorithm for a single resonant waveform in the sweep frequency range to perform full-range frequency measurement, and stores the measured resonant frequencies in the array. After the full-range frequency measurement is completed, the data in the array is processed uniformly. ;Through two rounds of loops, take out two different data in the array in turn for division operation, if the quotient is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that this frequency measurement has detected the qualified low-frequency resonant frequency and If the high-frequency resonant frequency is not within the range, the low-frequency resonant frequency and high-frequency resonant frequency that meet the conditions have not been measured in this frequency measurement;
跟踪测频功能的双频率跟踪功能中未测到波形时,这种情况,有可能是此次扫频时探头下面没有晶片,也有可能是此次扫频未测到谐振频率。此时,晶片区分算法连续未测到频率次数会进行加1处理,同时可判断是否该片晶片测频结束。When the waveform is not detected in the dual-frequency tracking function of the tracking frequency measurement function, in this case, it may be that there is no chip under the probe during the frequency sweep, or it may be that the resonant frequency is not detected during the frequency sweep. At this time, the number of times that the frequency is not measured continuously by the wafer discrimination algorithm will be incremented by 1, and at the same time, it can be judged whether the frequency measurement of the wafer has ended.
此时,采用对频率1和频率2所在扫频范围内分别进行全频段测频,频率1和频率2都未测到,结束本次测频。而测频采用第二方案进行;At this time, the full-band frequency measurement is carried out respectively in the frequency sweep range where frequency 1 and frequency 2 are located, and frequency 1 and frequency 2 are not measured, and this frequency measurement is ended. The frequency measurement adopts the second scheme;
测到前一个波形时,这种情况下,可以采用两种方法处理。When the previous waveform is detected, in this case, two methods can be used to deal with it.
方法1是:可先对频率1所在扫频范围内进行全频段测频,测到频率1后,对1.095附近的N*SS范围进行9点匹配,结果为匹配不到频率,结束本次测频。 Method 1 is: firstly perform a full-band frequency measurement within the frequency sweep range where frequency 1 is located. After measuring frequency 1, perform 9-point matching on the N*SS range near 1.095. The result is that the frequency cannot be matched, and the measurement is ended. frequency.
方法2是:对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为只测到频率1,将其存入频率1所在的数组。 Method 2 is: perform full-band frequency measurement respectively within the frequency sweep range where frequency 1 and frequency 2 are located, and the result of frequency measurement is that only frequency 1 is measured, and it is stored in the array where frequency 1 is located.
两个方法比较方法1对频率2的匹配次数相对于方法2少,因此方法1更优。其中测频采用第一方案进行;Comparing the two methods, method 1 has fewer matching times for frequency 2 than method 2, so method 1 is better. The frequency measurement adopts the first scheme;
频率1扫频范围内测到2个及2个以上波形时,这种情况下,可以采用两种方法处理。When two or more waveforms are detected within the frequency sweep range of frequency 1, in this case, two methods can be used to deal with it.
方法1:对频率1所在的扫频范围内进行全频段测频,测频结果为测到频率1所在频段的2个频率或2个以上频率值,此时取其中频率最大的值作为频率1并存入频率1所在的数组。对1.095附近的N*SS范围进行9点匹配,结果为匹配不到频率,结束本次测频。Method 1: Perform full-band frequency measurement in the frequency sweep range where frequency 1 is located. The frequency measurement result is to measure 2 frequencies or more than 2 frequency values in the frequency band where frequency 1 is located. At this time, take the value with the highest frequency as frequency 1 And store in the array where frequency 1 is. Perform 9-point matching on the N*SS range near 1.095, the result is that the frequency cannot be matched, and this frequency measurement is ended.
方法2:对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为测到频率1所在频段的2个频率或2个以上频率值,此时取其中频率最大的值作为频率1并存入频率1所在的数组。Method 2: Perform full-band frequency measurement in the frequency sweep range where frequency 1 and frequency 2 are located. The frequency measurement result is to measure 2 frequencies or more than 2 frequency values in the frequency band where frequency 1 is located. At this time, take the value with the largest frequency. as frequency 1 and store in the array where frequency 1 is located.
两个方法比较方法1对频率2的测频次数相对于方法2少,因此方法1更优。但是在实际测频中,频率2扫频范围内未测到波形的情况并不能事先知道,因此需要对频率2进行全频段测频。其中测频采用第二方案进行;Comparing the two methods, method 1 has fewer frequency measurements for frequency 2 than method 2, so method 1 is better. However, in the actual frequency measurement, the situation that the waveform is not detected in the frequency sweep range of frequency 2 cannot be known in advance, so the frequency measurement of frequency 2 needs to be carried out in the whole frequency range. Among them, the frequency measurement is carried out by the second scheme;
测到后一个波形时,这种情况,由于频率1扫频范围内测不到频率,而在实际情况下并知道,因此最佳的方案是:对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为只测到频率2,将其存入频率2所在的数组。其中测频采用第二方案进行;When the latter waveform is measured, in this case, since the frequency cannot be measured in the frequency sweep range of frequency 1, but it is not known in the actual situation, so the best solution is: for the frequency sweep range of frequency 1 and frequency 2 respectively. Perform full-band frequency measurement, the result of frequency measurement is that only frequency 2 is measured, and it is stored in the array where frequency 2 is located. Among them, the frequency measurement is carried out by the second scheme;
频率2扫频范围内测到2个及2个以上波形时,这种情况,由于频率1扫频范围内测不到频率,而在实际情况下并知道,因此最佳的方案是:对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为只测到频率2所在频段的2个频率或2个以上频率值,此时 取其中频率最大的值作为频率1并存入频率1所在的数组。其中测频采用第二方案进行;When two or more waveforms are measured in the frequency sweep range of frequency 2, in this case, because the frequency cannot be measured in the frequency sweep range of frequency 1, but it is not known in the actual situation, so the best solution is: 1 and frequency 2 are respectively in the sweeping frequency range of full-band frequency measurement. The result of frequency measurement is that only 2 frequencies or more than 2 frequency values in the frequency band where frequency 2 is located are measured. Store in the array where frequency 1 is located. Among them, the frequency measurement is carried out by the second scheme;
测到2个波形,分别在2个频率扫频范围内时,这种情况,由于2个波形分别在2个频率扫频范围内,若这两个波形为符合条件的两个波形,则这两个波形必然存在1.095左右的比例关系;若在这个比例下只存在一个波形,我们认为频率1为正确的波形。When two waveforms are detected, which are respectively in the two frequency sweep ranges, in this case, since the two waveforms are respectively in the two frequency sweep ranges, if the two waveforms are two waveforms that meet the conditions, then this is the case. The two waveforms must have a proportional relationship of about 1.095; if there is only one waveform at this ratio, we think that frequency 1 is the correct waveform.
通过上面的思路,我们处理这种情况最佳的方案是先对频率1所在的频段进行全频段测频,测到频率1后,将其存入频率1所在的数组,对频率1对应的N*1.095范围内进行频率波形匹配,若匹配到频率2,则存储到频率2所在的数组,若匹配不到,则结束此次测频。其中测频采用第一方案进行;Through the above ideas, the best solution for us to deal with this situation is to first perform a full-band frequency measurement on the frequency band where frequency 1 is located. After measuring frequency 1, store it in the array where frequency 1 is located, and measure the N corresponding to frequency 1. *The frequency waveform matching is performed within the range of 1.095. If it matches frequency 2, it will be stored in the array where frequency 2 is located. If it does not match, the frequency measurement will be ended. The frequency measurement adopts the first scheme;
频率1扫频范围内测到1个波形,频率2扫频范围内测到2个及2个以上波形时,对频率1所在的频段进行全频段测频,测到频率1后,将其存入频率1所在的数组,若频率2处测到的频率与频率1处测到频率比例关系不是在±N*1.095内,则认为频率1为有效信号,存入频率1所在的数组,频率2处测到的信号为无效信号;因此处理方法和测到2个波形,分别在2个频率扫频范围内相同。其中测频采用第一方案进行;When one waveform is detected within the frequency sweep range of frequency 1, and two or more waveforms are detected within the frequency sweep range of frequency 2, perform full-band frequency measurement on the frequency band where frequency 1 is located. Enter the array where frequency 1 is located. If the proportional relationship between the frequency measured at frequency 2 and the frequency measured at frequency 1 is not within ±N*1.095, then frequency 1 is considered to be a valid signal, and stored in the array where frequency 1 is located, frequency 2 The signal measured at 1 is invalid; therefore, the processing method is the same as the measured two waveforms in the two frequency sweep ranges. The frequency measurement adopts the first scheme;
频率1扫频范围内测到2个及2个以上波形,频率2扫频范围内测到1个波形时,此时最佳的处理方案跟测到2个波形,分别在2个频率扫频范围内和频率1扫频范围内测到1个波形,频率2扫频范围内测到2个及2个以上波形情况类似,先对频率2扫频范围内进行全频段测频,测到频率2,此时对±N*1.095处的频率1频段进行波形匹配,若匹配到测存储该频率,若匹配不到则结束本次测频。When two or more waveforms are measured in the frequency sweep range of frequency 1, and one waveform is measured in the frequency sweep range of frequency 2, the best processing plan at this time is to measure two waveforms, and sweep the frequencies at the two frequencies respectively. 1 waveform is detected within the frequency range and within the frequency sweep range of frequency 1, and 2 or more waveforms are detected within the frequency range of frequency 2 sweep frequency. 2. At this time, perform waveform matching on the frequency 1 frequency band at ±N*1.095. If the frequency is matched, the frequency will be stored. If the frequency cannot be matched, the frequency measurement will be ended.
但是由于事先不知道波形情况,按照上述的处理思路只有在频率1处测到2个及2个以上波形时才先对频率2进行全频段扫频,实际情况中并不知道频率1处能测到几个波形,因此此种情况分别对频率1和频率2所在的频段进行全频段匹配,得到频率1处2个及以上频率值,频率2处1个频率值,此时将频率2作为基数,将其除以1.095后查找±N处是否有频率1的频率,若有则存储。其中测频采用第二方案进行;However, since the waveform situation is not known in advance, according to the above processing idea, only when two or more waveforms are measured at frequency 1, the full-band frequency sweep of frequency 2 is performed first. Therefore, in this case, the frequency bands where frequency 1 and frequency 2 are located are matched in the full frequency band respectively, and 2 or more frequency values are obtained at frequency 1 and 1 frequency value at frequency 2. At this time, frequency 2 is used as the base number. , divide it by 1.095 and find out if there is a frequency of frequency 1 at ±N, and store it if so. Among them, the frequency measurement is carried out by the second scheme;
频率1和频率2扫频范围内分别测到2个及2个以上波形时,对频率1和频率2所在频段分别进行全频段测频,然后对相应的数据进行处理;其中测频采用第二方案进行。When two or more waveforms are measured in the frequency sweep range of frequency 1 and frequency 2, respectively, perform full-band frequency measurement on the frequency bands where frequency 1 and frequency 2 are located, and then process the corresponding data; program proceed.
每种情况的方案分析结果如图13所示,通过上述九种情况的分析,能得到如下结论:The analysis results of each case are shown in Figure 13. Through the analysis of the above nine cases, the following conclusions can be drawn:
每种情况的方案中,都需要先对频率1所在的频段进行全频段测频。频段2的处理会根据频段1的测频结果而不同。In each case, it is necessary to first perform a full-band frequency measurement on the frequency band where frequency 1 is located. The processing of Band 2 will be different according to the frequency measurement result of Band 1.
若频率扫频范围内测到1个波形,则都采用方案1,即对频率2采用±N*1.095处波形匹配的方式,其他情况都采用方案2处理。If a waveform is detected within the frequency sweep range, scheme 1 is used, that is, the waveform matching method at ±N*1.095 is used for frequency 2, and scheme 2 is used for other cases.
整体的处理方案应该是方案1和方案2组合使用,根据不同的情况采用不同的方案处理。The overall treatment scheme should be a combination of scheme 1 and scheme 2, and different schemes should be used according to different situations.
如图14所示,单频率跟踪功能的扫频范围应覆盖将当前频率视为高频频率对应的低频频率扫频范围,以及将当前频率视为低频频率对应的高频谐振频率扫频范围;当前频率作为单个频率跟踪的依据和SC晶片双谐振频率中另一个频率的判断依据;在单次扫频测频过程中,必须先保证测到当前频率,若当前频率未测到,则不作另外两个扫频范围的判断,若测到当前频率再进行前向频率波形和后向频率波形的判断;As shown in Figure 14, the frequency sweep range of the single frequency tracking function should cover the low frequency frequency sweep range corresponding to the current frequency as the high frequency frequency, and the high frequency resonant frequency sweep range corresponding to the current frequency as the low frequency frequency; The current frequency is used as the basis for tracking a single frequency and for judging another frequency in the dual resonant frequency of the SC chip; in the process of single frequency sweep frequency measurement, the current frequency must be measured first, if the current frequency is not measured, no additional Judgment of the two frequency sweep ranges, if the current frequency is measured, the forward frequency waveform and the backward frequency waveform are judged;
单次扫频的测频谐振波形分析和具体处理过程如下:The frequency measurement resonance waveform analysis and specific processing process of a single frequency sweep are as follows:
2.2.1)当前频率扫频范围内未匹配到谐振波形,则不管前向频率扫频范围和后向频率扫频范围是否存在谐振波形,都不进行波形匹配;2.2.1) If the resonant waveform is not matched within the current frequency sweep range, no matter whether there is a resonant waveform in the forward frequency sweep range and the backward frequency sweep range, no waveform matching will be performed;
2.2.2)当前频率扫频范围内匹配到1个符合条件的谐振波形,则对前向频率扫频范围在±N*(1/1.095)处进行波形匹配,对后向频率扫频范围在±N*1.095进行波形匹配,根据匹配结果分别判断是否在频率比范围内,若在则分别存入相关数组;2.2.2) If a qualified resonant waveform is matched within the current frequency sweep range, the waveform matching is performed for the forward frequency sweep range at ±N*(1/1.095), and the backward frequency sweep range is at ±N*(1/1.095). ±N*1.095 for waveform matching, according to the matching results to determine whether it is within the frequency ratio range, if so, store it in the correlation array respectively;
2.2.3)当前频率扫频范围内匹配到2个及以上谐振波形,则分别对三个扫频范围进行整个频率范围内的测频,根据测频结果进行数据判断。2.2.3) If two or more resonant waveforms are matched within the current frequency sweeping range, then the three sweeping frequency ranges are respectively measured in the entire frequency range, and the data is judged according to the frequency measurement results.
测频参数初始化和扫频参数设置,测频参数包括双频率跟踪测频流程中的相关测频参数 和单频率跟踪测频流程中相关测频参数。测频参数初始化的具体设置步骤如下:Frequency measurement parameter initialization and frequency sweep parameter setting. Frequency measurement parameters include the relevant frequency measurement parameters in the dual-frequency tracking frequency measurement process and the relevant frequency measurement parameters in the single-frequency tracking frequency measurement process. The specific setting steps of frequency measurement parameter initialization are as follows:
2.3.1)双频率跟踪测频中单次扫频测频时,低频频率和高频频率分别测到的谐振频率次数清零,瞬时谐振频率数组清零,峰峰值最大值谐振频率清零;单频率跟踪测频流程中单次扫频测频时,当前频率、前向频率和后向频率分别测到的谐振频率次数清零,瞬时谐振频率数组清零,峰峰值最大值谐振频率清零;2.3.1) During the single sweep frequency measurement in the dual-frequency tracking frequency measurement, the number of resonance frequencies measured by the low frequency frequency and the high frequency frequency respectively is cleared, the instantaneous resonance frequency array is cleared, and the peak-to-peak maximum resonance frequency is cleared; During a single sweep frequency measurement in the single-frequency tracking frequency measurement process, the number of resonance frequencies measured by the current frequency, forward frequency and backward frequency are cleared to zero, the instantaneous resonance frequency array is cleared to zero, and the peak-to-peak maximum resonance frequency is cleared to zero. ;
2.3.2)在晶片区分算法中使用的变量,双频率跟踪测频流程中的高频频率和低频频率对应的变量和单频率跟踪测频流程中的当前频率、前向频率和后向频率对应的变量分别初始化;连续未测到谐振频率次数、连续测到谐振频率次数和连续测到谐振频率后连续未测到谐振频率次数都清零,单片散差值清零,指定时间内统计的单片散差片数计数清零,指定时间内所有单片散差值存储数组清零,单片瞬时谐振频率值存储数组清零,一圈内单片瞬时谐振频率存储数组清零,单圈瞬时谐振频率次数统计变量清零,本圈测到的晶片总数清零,上一圈测到的晶片总数清零,谐振频率单片平均值数据个数变量清零,在线测频一圈单片谐振频率平均值存储数组清零,在线测频每圈定时分段晶片数存储数组清零,在线测频每圈定时分段上一圈每段晶片数存储数组清零;2.3.2) The variables used in the wafer discrimination algorithm, the variables corresponding to high frequency and low frequency in the dual-frequency tracking frequency measurement process correspond to the current frequency, forward frequency and backward frequency in the single-frequency tracking frequency measurement process The variables are initialized separately; the number of consecutively unmeasured resonant frequencies, the number of consecutively measured resonant frequencies, and the number of consecutively unmeasured resonant frequencies after the resonant frequency is continuously measured are cleared, and the single-chip dispersion value is cleared to zero. The count of the single-chip scattered difference is cleared, all the single-chip scattered difference value storage arrays are cleared to zero within the specified time, the single-chip instantaneous resonance frequency value storage array is cleared, and the single-chip instantaneous resonance frequency storage array within one circle is cleared. The statistical variable of the number of instantaneous resonant frequencies is cleared, the total number of chips measured in this circle is cleared, the total number of chips measured in the previous circle is cleared, the number of data variables of the single-chip average value of the resonance frequency is cleared, and the single-chip frequency measurement is performed online. The resonant frequency average storage array is cleared to zero, the online frequency measurement timing segmented chip number storage array is cleared to zero, and the online frequency measurement timing segment is cleared to the previous circle.
2.3.3)将圈数和转速判断相关变量初始化,包括:计圈异常监控时间计时清零,连续圈转速稳定标志位清零,在线测频单圈定时区段划分当前值清零,谐振频率平均值存储堆栈初次存储标志位;2.3.3) Initialize the variables related to the number of turns and speed judgment, including: clearing the abnormal monitoring time of the lap count, clearing the continuous lap speed stability flag, clearing the current value of the online frequency measurement single-turn timing section division, and resonant frequency averaging Value storage stack initial storage flag;
2.3.4)跟踪测频统计量变量初始化。由于跟踪测频的统计量主要用于整盘实时频率、研磨速率、研磨圈数等界面显示变量统计,而双频率跟踪流程中显示SC晶片的低频谐振频率和高频谐振频率相关统计量,而单谐振频率跟踪测频流程中显示SC晶片的低频谐振频率和高频谐振频率中其中一个的统计量,因此双频率跟踪测频流程和单频率跟踪测频流程可共用一组参数,为低频谐振频率和高频谐振频率相关统计量;2.3.4) Initialization of tracking frequency measurement statistics variables. Since the statistics of tracking frequency measurement are mainly used to display variable statistics on the interface such as the real-time frequency of the whole disk, grinding rate, and number of grinding circles, while the dual-frequency tracking process displays the related statistics of the low-frequency resonance frequency and high-frequency resonance frequency of the SC wafer, while The single resonance frequency tracking frequency measurement process displays the statistics of one of the low frequency resonance frequency and the high frequency resonance frequency of the SC wafer. Therefore, the dual frequency tracking frequency measurement process and the single frequency tracking frequency measurement process can share a set of parameters, which is the low frequency resonance frequency. Frequency and high frequency resonance frequency related statistics;
2.3.5)扫频模块控制变量初始化;2.3.5) Initialization of frequency sweep module control variables;
扫频参数根据自动搜索的结果设置扫频参数,自动搜索若搜到两个谐振频率,则设置双频率跟踪流程的扫频参数,自动搜索若搜到一个频率,则设置单频率跟踪流程的扫频参数;Sweep parameters Set sweep parameters according to the results of automatic search. If two resonant frequencies are found in automatic search, set sweep parameters of dual-frequency tracking process. If one frequency is found in automatic search, set sweep parameters of single-frequency tracking process. frequency parameter;
扫频参数的具体设置步骤如下:The specific setting steps of frequency sweep parameters are as follows:
2.4.1)双频率跟踪测频时,根据低频谐振频率设置波形峰值约束值;单频率跟踪测频时,根据当前谐振频率设置波形峰值约束值;2.4.1) When dual-frequency tracking frequency measurement, set the waveform peak constraint value according to the low-frequency resonance frequency; when single-frequency tracking frequency measurement, set the waveform peak constraint value according to the current resonance frequency;
2.4.2)根据波形搜索宽度系数设置搜索宽度;其中双频率跟踪测频时,根据自动搜索得到的高频谐振频率和低频谐振频率设置对应的搜索宽度,搜索宽度获取的公式为频率的N阶多多项式;单频率跟踪测频时,根据自动搜索得到的当前谐振频率计算得到前向频率和后向频率,前向频率为当前频率除以频率比,后向频率为当前频率*频率比,再根据当前频率、前向频率和后向频率设置对应的搜索宽度,其中前向频率搜索宽度的计算使用低频搜索宽度系数,当前频率和后向频率搜索宽度的计算使用高频搜索宽度系数;2.4.2) Set the search width according to the waveform search width coefficient; in the case of dual-frequency tracking frequency measurement, set the corresponding search width according to the high-frequency resonant frequency and low-frequency resonant frequency obtained by automatic search, and the formula obtained by the search width is the N order of the frequency Multi-polynomial; when single-frequency tracking frequency measurement, the forward frequency and backward frequency are calculated according to the current resonance frequency obtained by automatic search, the forward frequency is the current frequency divided by the frequency ratio, the backward frequency is the current frequency * frequency ratio, and then Set the corresponding search width according to the current frequency, forward frequency and backward frequency, wherein the calculation of the forward frequency search width uses the low frequency search width coefficient, and the calculation of the current frequency and the backward frequency search width uses the high frequency search width coefficient;
2.4.3)根据搜索宽度和当前频率获取相应的扫频范围;双频率跟踪测频时,2.4.3) Obtain the corresponding sweep frequency range according to the search width and current frequency; when dual-frequency tracking frequency measurement,
高频频率的扫频范围为:(高频谐振频率-12SS)~(高频谐振频率+24SS);The sweep frequency range of high frequency frequency is: (high frequency resonance frequency -12SS) ~ (high frequency resonance frequency +24SS);
低频频率的扫频范围为:(低频谐振频率-12SS)~(低频谐振频率+24SS)The sweep frequency range of low frequency frequency is: (low frequency resonance frequency -12SS) ~ (low frequency resonance frequency +24SS)
单频率跟踪测频时,When single frequency tracking frequency measurement,
当前频率的扫频范围为:(当前谐振频率-12SS)~(当前谐振频率+24SS);The sweep frequency range of the current frequency is: (current resonance frequency -12SS) ~ (current resonance frequency +24SS);
前向频率的扫频范围为:(前向谐振频率-12SS)~(前向谐振频率+24SS);The sweep frequency range of the forward frequency is: (forward resonance frequency -12SS) ~ (forward resonance frequency +24SS);
后向频率的扫频范围为:(后向谐振频率-12SS)~(后向谐振频率+24SS)The sweep frequency range of the backward frequency is: (backward resonance frequency -12SS) ~ (backward resonance frequency +24SS)
其中SS为对应频率的搜索宽度;Where SS is the search width of the corresponding frequency;
2.4.4)根据谐振频率和扫频幅度系数获取扫频幅度,其中双频率跟踪测频中使用高频谐振频率计算,单频率跟踪测频中使用当前谐振频率计算;2.4.4) Obtain the frequency sweep amplitude according to the resonant frequency and the frequency sweep amplitude coefficient, in which the high frequency resonance frequency is used to calculate the dual frequency tracking frequency measurement, and the current resonance frequency is used to calculate the single frequency tracking frequency measurement;
2.4.5)根据低频频率的搜索宽度和前向频率的搜索宽度计算扫频步进;2.4.5) Calculate the frequency sweep step according to the search width of the low frequency frequency and the search width of the forward frequency;
2.4.6)根据各个频率对应的扫频范围设置当前扫频模块的扫频起始频率和扫频截止频率, 计算各个频率段对应的扫频点数,各个频段对应总的扫频范围内的扫频起始位置;2.4.6) Set the sweep start frequency and sweep cut-off frequency of the current sweep module according to the sweep frequency range corresponding to each frequency, calculate the sweep frequency points corresponding to each frequency band, and each frequency band corresponds to the sweep frequency in the total sweep frequency range. frequency starting position;
2.4.7)根据上述得到的扫频参数设置扫频模块参数,开始扫频。2.4.7) Set the parameters of the frequency sweep module according to the frequency sweep parameters obtained above, and start the frequency sweep.
双频率跟踪的单次扫频双谐振频率波形匹配过程,先对低频扫频范围做全频段波形匹配,根据低频频率的谐振频率匹配结果,再进行相应第一方案、第二方案的选择。In the single-sweep and dual-resonance frequency waveform matching process of dual-frequency tracking, the full-band waveform matching is performed for the low-frequency sweep frequency range first, and then the corresponding first and second schemes are selected according to the resonant frequency matching results of the low-frequency frequency.
低频扫频范围内全频段波形匹配的结果分别进行高频扫频范围内的波形处理,具体步骤如下:The results of the full-band waveform matching in the low frequency sweep range are respectively processed in the high frequency sweep range. The specific steps are as follows:
2.5.1)通过9点波形匹配算法在低频扫频范围内进行全频段波形匹配,搜索宽度采用低频搜索宽度,若匹配到符合波形特征的波形,则判断该波形是否满足峰值约束条件,若满足峰值约束条件,则获取当前匹配成功的波形位置,对该段波形进行平滑处理后获取峰值最大处作为谐振频率值,判断该谐振频率是否在频宽约束范围内,则将该频率存入低频单次扫频瞬时谐振频率数组,同时判断该频率对应的峰峰值是否大于本次扫频低频频率范围内测到的频率的峰峰值,若大于则将低频频率范围内测到的最大峰峰值频率设置为本次测到的谐振频率,将低频扫频范围的波形匹配点向前推进6SSL继续进行波形匹配,直到匹配点推进到低频扫频采样总点数-9SSL;若不满足峰值约束条件或者不在频宽约束范围内,则将低频扫频范围的波形匹配点向前推进1点继续进行波形匹配,直到匹配点推进到低频扫频采样总点数-9SSL;2.5.1) The 9-point waveform matching algorithm is used to perform full-band waveform matching in the low-frequency sweep frequency range. The search width adopts the low-frequency search width. If a waveform that matches the waveform characteristics is matched, it is judged whether the waveform meets the peak constraint condition. The peak constraint condition is to obtain the current waveform position that is successfully matched. After smoothing the waveform, the maximum peak value is obtained as the resonant frequency value, and it is judged whether the resonant frequency is within the bandwidth constraint range, and the frequency is stored in the low-frequency single Array of instantaneous resonant frequencies of the second sweep, and at the same time determine whether the peak-to-peak value corresponding to this frequency is greater than the peak-to-peak value of the frequency measured in the low-frequency frequency range of this sweep. For the resonant frequency measured this time, advance the waveform matching point of the low frequency sweep frequency range by 6SSL and continue to perform waveform matching until the matching point is advanced to the total number of sampling points of the low frequency sweep frequency -9SSL; Within the wide constraint range, move the waveform matching point of the low frequency sweep frequency range forward by 1 point to continue waveform matching until the matching point is advanced to the total number of sampling points of the low frequency sweep frequency -9SSL;
2.5.2)根据低频扫频范围内的测频结果进行高频扫频范围内的测频;2.5.2) Carry out frequency measurement in the high frequency sweep range according to the frequency measurement results in the low frequency sweep frequency range;
若低频扫频范围内未测到谐振频率,则采用相同的方法对高频扫频范围进行全频段波形匹配;若高频扫频范围内也未测到符合条件的谐振频率,则结束本次测频;若高频扫频范围内测到1个符合条件的谐振频率,则将该谐振频率设置为本次测频测到的高频谐振频率,同时将设置高频谐振频率搜索成功标志位;若高频扫频范围内测到2个或两个以上符合条件的谐振频率,则将其中峰峰值最大的谐振频率设置为本次测频测到的高频谐振频率,同时将设置高频谐振频率搜索成功标志位;If the resonant frequency is not detected in the low frequency sweep range, use the same method to perform full-band waveform matching in the high frequency sweep range; Frequency measurement; if a qualified resonant frequency is detected in the high-frequency sweep range, the resonant frequency will be set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency search success flag will be set at the same time. ; If two or more qualified resonant frequencies are detected in the high-frequency sweep range, the resonant frequency with the largest peak-to-peak value is set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency will be set at the same time. Resonant frequency search success flag;
若低频扫频范围内测到1个谐振频率,则将该谐振频率设置为本次测频测到的低频谐振频率,通过低频谐振频率设置高频频率的波形匹配范围;高频频率=低频频率*频率比,再根据高频频率计算出高频频率在扫频范围内的位置;扫频模块上升沿时其满足
Figure PCTCN2020118129-appb-000004
其中F S为扫频的起始频率,
Figure PCTCN2020118129-appb-000005
为前向频率在扫频范围内的位置,F f为前向频率值;扫频模块下降沿时其满足
Figure PCTCN2020118129-appb-000006
得到前向频率在扫频范围内的位置后,根据系统设置参数,在其
Figure PCTCN2020118129-appb-000007
范围内进行逐点波形匹配;在该频率范围内采用上述相同的方法进行波形匹配;若未匹配到波形,则结束本次测频;若匹配到一个符合条件的波形,则判断其谐振频率与低频谐振频率的比值是否在频率比范围内,若满足,则认为该高频扫频范围内匹配到的频率为高频谐振频率,同时将设置低频和高频谐振频率搜索成功标志位,本次测频结束,退出单次扫频双谐振频率匹配流程;若匹配到2个或者2个以上符合条件的波形,则将对应的谐振频率值分别与低频谐振频率值进行除法运算,判断其比值是否在频率比范围内,若在频率比范围内的谐振频率个数还是存在2个或者2个以上,则取其中峰峰值最大的频率作为高频谐振频率;
If a resonant frequency is detected in the low frequency sweep range, the resonant frequency is set as the low frequency resonant frequency measured in this frequency measurement, and the waveform matching range of the high frequency frequency is set by the low frequency resonant frequency; high frequency frequency = low frequency frequency * frequency ratio, and then calculate the position of the high frequency frequency in the sweep frequency range according to the high frequency frequency; when the sweep frequency module rises, it satisfies the
Figure PCTCN2020118129-appb-000004
where F S is the starting frequency of the sweep,
Figure PCTCN2020118129-appb-000005
is the position of the forward frequency in the sweep frequency range, and F f is the forward frequency value; it satisfies the falling edge of the sweep frequency module
Figure PCTCN2020118129-appb-000006
After getting the position of the forward frequency in the sweep frequency range, according to the system setting parameters,
Figure PCTCN2020118129-appb-000007
Perform point-by-point waveform matching within the frequency range; use the same method as above to perform waveform matching within this frequency range; if the waveform is not matched, end the frequency measurement; Whether the ratio of the low-frequency resonant frequency is within the frequency ratio range, if so, it is considered that the matched frequency within the high-frequency sweep frequency range is the high-frequency resonant frequency, and the low-frequency and high-frequency resonant frequency search success flags will be set. After the frequency measurement is over, exit the single-sweep dual-resonance frequency matching process; if two or more qualified waveforms are matched, divide the corresponding resonant frequency value with the low-frequency resonant frequency value to determine whether the ratio is In the frequency ratio range, if there are still two or more resonant frequencies within the frequency ratio range, the frequency with the largest peak-to-peak value is taken as the high-frequency resonant frequency;
若低频扫频范围内测到2个或者2个以上谐振频率,则对高频扫频范围进行全频段波形匹配;若高频扫频范围内未测到谐振频率,则取低频扫频范围内测到的峰峰值最大的频率作为低频谐振频率,本次测频结束;若高频扫频范围内测到的谐振频率至少有1个,则通过两轮循环分别取出低频频率和高频频率做除法运算,判断其商是否在频率比范围内,若在认为这两个频率分别为低频谐振频率和高频谐振频率,结束循环,本次测频结束;If two or more resonant frequencies are detected in the low-frequency sweep range, the full-band waveform matching is performed on the high-frequency sweep range; if no resonant frequency is detected in the high-frequency sweep range, the low-frequency sweep The frequency with the largest peak-to-peak value measured is taken as the low-frequency resonance frequency, and this frequency measurement is over; if there is at least one resonance frequency measured within the high-frequency sweep frequency range, the low-frequency and high-frequency frequencies are taken out through two rounds of cycles. Divide operation to determine whether the quotient is within the frequency ratio range. If the two frequencies are considered to be the low-frequency resonant frequency and the high-frequency resonant frequency, the cycle ends, and this frequency measurement ends;
在低频扫频范围内和高频扫频范围内同时测到谐振频率,但是其比值不在频率比范围内时,系统认为低频扫频范围内测到的谐振频率是有效的,因为SC晶片需要的频率为低频频率。When the resonant frequency is measured in the low frequency sweep range and the high frequency sweep range at the same time, but the ratio is not within the frequency ratio range, the system considers the resonant frequency measured in the low frequency sweep range to be valid, because the SC chip needs frequencies are low frequencies.
单频率跟踪的单次扫频在当前频率、前向频率和后向频率三个频率对应的频率范围内扫 频,因此分析三个频段的测频情况;系统认为当前频率为当前研磨过程测到的真实频率,必须保证测到符合条件的当前频率的情况下才进行前向频率段和后向频率段的波形匹配,否则直接结束本次测频;The single frequency sweep of single frequency tracking sweeps the frequency in the frequency range corresponding to the current frequency, the forward frequency and the backward frequency, so the frequency measurement of the three frequency bands is analyzed; the system considers the current frequency to be measured during the current grinding process. The real frequency of the frequency, must ensure that the current frequency that meets the conditions is measured before the waveform matching of the forward frequency segment and the backward frequency segment, otherwise the frequency measurement will be ended directly;
单频率跟踪测频以当前频率进行频率跟踪,因此在获取对应的前向频率或者后向频率时,都以当前频率为依据进行分析;具体步骤如下:Single-frequency tracking and frequency measurement use the current frequency for frequency tracking, so when obtaining the corresponding forward frequency or backward frequency, the analysis is based on the current frequency; the specific steps are as follows:
2.6.1)在当前频率对应的扫频范围内进行全频段波形匹配,若匹配到满足特征条件的波形,则分别做峰值约束判断、频宽约束判断后,得到符合条件的谐振频率;2.6.1) Perform full-band waveform matching within the frequency sweep range corresponding to the current frequency. If a waveform that meets the characteristic conditions is matched, the peak constraint judgment and the bandwidth constraint judgment are respectively made to obtain the qualified resonance frequency;
2.6.2)若未测到符合条件的当前频率,则结束本次测频;若测到1个符合条件的当前频率,则在当前频率对应的前向频率附近指定范围进行波形匹配;前向频率=当前频率/频率比,再根据前向频率计算出前向频率在扫频范围内的位置;扫频模块上升沿时其满足
Figure PCTCN2020118129-appb-000008
其中F S为扫频的起始频率,
Figure PCTCN2020118129-appb-000009
为前向频率在扫频范围内的位置,F f为前向频率值;扫频模块下降沿时其满足
Figure PCTCN2020118129-appb-000010
得到前向频率在扫频范围内的位置后,根据系统设置参数,在其
Figure PCTCN2020118129-appb-000011
范围内进行逐点波形匹配;
2.6.2) If the current frequency that meets the conditions is not detected, the current frequency measurement will end; if a current frequency that meets the conditions is detected, the waveform matching will be performed in the specified range near the forward frequency corresponding to the current frequency; forward Frequency = current frequency/frequency ratio, and then calculate the position of the forward frequency within the sweep frequency range according to the forward frequency;
Figure PCTCN2020118129-appb-000008
where F S is the starting frequency of the sweep,
Figure PCTCN2020118129-appb-000009
is the position of the forward frequency in the sweep frequency range, and F f is the forward frequency value; it satisfies the falling edge of the sweep frequency module
Figure PCTCN2020118129-appb-000010
After getting the position of the forward frequency in the sweep frequency range, according to the system setting parameters,
Figure PCTCN2020118129-appb-000011
Point-by-point waveform matching within the range;
2.6.3)测到1个符合条件的当前频率时,在前向频率扫频范围内的指定范围进行逐点匹配,若匹配到符合特征的波形,则获取其频率值,对当前频率和获取的频率值进行除法运算,若其比值在频率比最大值和频率比最小值范围内,则认为得到满足条件的前向频率,结束本次测频,若比值不在频率比范围内,则继续进行匹配,直到完成所有点的匹配;2.6.3) When a current frequency that meets the conditions is measured, perform point-by-point matching in the specified range within the forward frequency sweep range. If a waveform that meets the characteristics is matched, its frequency value is obtained, and the current frequency and the obtained frequency are obtained. If the ratio is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that the forward frequency that meets the conditions is obtained, and the current frequency measurement is ended. If the ratio is not within the frequency ratio range, continue. Match until all points are matched;
2.6.4)测到1个符合条件的当前频率,若前向频率扫频范围内的指定范围未匹配到满足条件的前向频率,则采用相同的方法,对后向频率扫频范围内的指定范围进行逐点波形匹配,若得到满足条件的后向频率,则结束本次测频,若未得到,则继续进行匹配,直到完成所有点的匹配;2.6.4) A current frequency that meets the conditions is measured. If the specified range within the forward frequency sweep range does not match the forward frequency that meets the conditions, the same method is used to measure the frequency within the backward frequency sweep range. Specify the range to perform point-by-point waveform matching. If the backward frequency that meets the conditions is obtained, the frequency measurement will be ended. If not, the matching will continue until all points are matched;
2.6.5)测到2个或者2个以上的当前频率时,先对前向频率扫频范围进行全频段波形匹配;若未匹配到波形,则对后向频率扫频范围进行全频段波形匹配;若匹配到波形,则通过2轮循环分别取出当前频率和前向频率进行除法运算,判断比值是否在频率比最大值和频率比最小值范围内,若在范围内,则分别存储该当前频率和前向频率,结束循环,同时结束本次测频,若不存在在范围内的当前频率和前向频率,则对后向频率扫频范围进行全频段波形匹配;2.6.5) When two or more current frequencies are detected, first perform full-band waveform matching on the forward frequency sweep range; if the waveform is not matched, perform full-band waveform matching on the backward frequency sweep range ; If the waveform is matched, the current frequency and the forward frequency will be taken out through 2 rounds of cycles to perform division operation to determine whether the ratio is within the range of the maximum frequency ratio and the minimum frequency ratio. If it is within the range, the current frequency will be stored separately. and forward frequency, end the cycle, and end this frequency measurement at the same time, if there is no current frequency and forward frequency within the range, then perform full-band waveform matching on the backward frequency sweep range;
2.6.6)后向频率扫频范围全频段匹配完成后,判断匹配到的波形个数;若未匹配到波形,则存储当前频率数组内峰峰值最大的频率作为当前频率,结束本次测频;若匹配到波形,则通过2轮循环分别取出后向频率和当前频率进行除法运算,判断比值是否在频率比最大值和频率比最小值范围内,若在范围内,则分别存储该当前频率和后向频率,结束循环,同时结束本次测频。2.6.6) After the full-band matching of the backward frequency sweep frequency range is completed, determine the number of matched waveforms; if no waveforms are matched, store the frequency with the largest peak-to-peak value in the current frequency array as the current frequency, and end this frequency measurement ; If the waveform is matched, the backward frequency and the current frequency are taken out through 2 rounds of cycles for division operation to determine whether the ratio is within the range of the maximum frequency ratio and the minimum value of the frequency ratio. If it is within the range, the current frequency is stored separately. and backward frequency to end the cycle and end this frequency measurement at the same time.
两个功能之间的切换功能,单次扫频测频数据处理完成后,将其通过晶片区分算法,若系统当前为单频率跟踪测频流程则获取当前频率、前向频率和后向频率对应测到晶片数,若系统当前为双频率跟踪测频流程,则获取低频频率和高频频率对应测到的晶片数;据测到的晶片数频率切换判断。The switching function between the two functions. After the single frequency sweep frequency measurement data processing is completed, it is passed through the chip discrimination algorithm. If the system is currently in the single frequency tracking frequency measurement process, the current frequency, forward frequency and backward frequency are obtained. The number of wafers is measured. If the system is currently in the dual-frequency tracking frequency measurement process, the number of wafers measured corresponding to the low-frequency frequency and the high-frequency frequency is obtained; the frequency is switched according to the measured number of wafers.
两个功能之间的切换功能的具体步骤如下:The specific steps for switching functions between the two functions are as follows:
2.7.1)系统采用统计指定圈测到的晶片数来判断测频异常、单频率跟踪和双频率跟踪测频结果;先判断系统当前是处于单频率跟踪还是双频率跟踪;2.7.1) The system uses statistics of the number of wafers measured in the specified circle to judge the frequency measurement abnormality, single-frequency tracking and dual-frequency tracking frequency measurement results; first determine whether the system is currently in single-frequency tracking or dual-frequency tracking;
2.7.2)若系统处于单频率跟踪,则判断指定圈测到的当前频率晶片数是否小于测频异常设置的晶片数阈值,若小于,则判断当前频率是否到达测频异常停机设置的频率阈值,该频率值为用户设置的晶片研磨起始频率和目标频率之间80%的位置,若达到设置的频率阈值,则关停研磨机,系统提示单频率跟踪过程测频异常;若当前频率晶片数大于测频异常设置的 晶片数阈值,则取前向频率和后向频率测到晶片数较多的值,判断是否大于测频成功晶片数阈值,若大于,则切换为双频率跟踪测频流程,若小于,则判断当前频率是否到达单频率测频设置的停机阈值,若达到则关停研磨机,系统提示单频率测频达到停机频率阈值,否则继续进行单频率跟踪测频流程;2.7.2) If the system is in single frequency tracking, it is judged whether the number of chips at the current frequency measured by the specified circle is less than the threshold value of the number of chips set by abnormal frequency measurement, if it is less than the frequency threshold set by abnormal shutdown , the frequency value is the 80% position between the initial frequency of wafer grinding set by the user and the target frequency. If the set frequency threshold is reached, the grinder will be shut down, and the system will prompt that the frequency measurement of the single frequency tracking process is abnormal; If the number is greater than the threshold of the number of wafers set for abnormal frequency measurement, the forward frequency and the backward frequency are used to measure the number of wafers to determine whether it is greater than the threshold of successful frequency measurement. Process, if it is less than, judge whether the current frequency reaches the shutdown threshold set by single-frequency frequency measurement, if so, shut down the grinder, and the system prompts that the single-frequency frequency measurement reaches the shutdown frequency threshold, otherwise, continue the single-frequency tracking frequency measurement process;
系统处于单频率跟踪测频流程时,由于无法确认当前频率为低频频率还是高频频率,因此设置了单频率测频的停机频率阈值,当前频率达到停机频率阈值时,关停研磨机,防止晶片研磨超频;When the system is in the single-frequency tracking frequency measurement process, since it is impossible to confirm whether the current frequency is a low-frequency frequency or a high-frequency frequency, a shutdown frequency threshold for single-frequency frequency measurement is set. When the current frequency reaches the shutdown frequency threshold, the grinder will be shut down to prevent the wafer Grinding overclocking;
2.7.3)若系统处于双频率跟踪,则取低频频率和高频频率测到晶片数较少的值,判断是否小于测频异常阈值,若小于,则根据系统设置判断低频频率或者高频频率是否达到测频异常停机阈值,若达到,则关停研磨机,系统提示双频率跟踪过程测频异常,若未达到,则进入自动搜索流程;若晶片数较少值大于等于测频异常阈值,则继续双频率跟踪测频流程。2.7.3) If the system is in dual-frequency tracking, take the value of the low frequency frequency and the high frequency frequency with the less number of wafers measured, and judge whether it is less than the abnormal frequency measurement threshold. If it is less than the frequency, judge the low frequency frequency or the high frequency frequency according to the system settings. Whether the frequency measurement abnormal shutdown threshold is reached, if it is reached, the grinder will be shut down, and the system will prompt that the frequency measurement is abnormal during the dual-frequency tracking process. If it is not reached, it will enter the automatic search process; Then continue the dual-frequency tracking frequency measurement process.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-mentioned embodiment is only a preferred solution of the present invention, and does not limit the present invention in any form, and there are other variations and modifications under the premise of not exceeding the technical solution recorded in the claims.

Claims (10)

  1. SC切型石英晶片在线研磨测频系统,其特征在于,包括测频测试功能和在线测频功能;The SC-cut quartz wafer online grinding frequency measurement system is characterized in that it includes a frequency measurement test function and an online frequency measurement function;
    测频测试功能包括单次扫频双谐振频率波形匹配功能、单次扫频谐振频率数据处理功能、单位时间内数据处理功能;具体过程如下:The frequency measurement test function includes the single-sweep double-resonance frequency waveform matching function, the single-sweep resonant frequency data processing function, and the unit time data processing function; the specific process is as follows:
    1.1)参数设置步骤:读取系统中掉电存储模块内测频测试参数和SC晶片设置参数;1.1) Parameter setting steps: read the frequency measurement test parameters and SC chip setting parameters in the power-down storage module in the system;
    测频测试参数,通过掉电存储模块读取,其包括扫频参数和测频参数;其中扫频参数包括扫频起始频率和扫频截止频率、扫频步进、扫频速度、扫频幅度,测频参数包括高频搜索宽度、低频搜索宽度和峰值约束;SC晶片设置参数,通过掉电存储模块读取,其包括SC频率比、频率比上限、频率比下限;Frequency measurement test parameters, read through the power-down storage module, including sweep frequency parameters and frequency measurement parameters; the sweep frequency parameters include sweep start frequency and sweep cutoff frequency, sweep step, sweep speed, sweep frequency Amplitude, frequency measurement parameters include high frequency search width, low frequency search width and peak constraint; SC chip setting parameters, read through the power-down storage module, including SC frequency ratio, frequency ratio upper limit, frequency ratio lower limit;
    对上述参数进行约束条件判断,若上述参数存在不满足约束条件的情况,则将其根据新设置的值写入到掉电存储模块内,若掉电存储模块中不存在上述参数,则将上述参数设置为默认值,并将其写入掉电存储模块;The constraints are judged on the above parameters. If the above parameters do not meet the constraints, write them into the power-down storage module according to the newly set values. If the above parameters do not exist in the power-down storage module, the above parameters are Set the parameter to the default value and write it to the power-down memory module;
    将上述测频测试参数和SC晶片参数分别发送给显示模块显示,用户根据需要进行参数修改,若修改后的参数与当前MCU中存储的值不同,则将MCU中的值更新为显示的新参数值;Send the above frequency measurement test parameters and SC chip parameters to the display module for display respectively. Users can modify the parameters according to their needs. If the modified parameters are different from the values stored in the current MCU, the values in the MCU will be updated to the new displayed parameters. value;
    1.2)扫频准备步骤:对测频测试功能的相关变量进行初始化,变量包括界面显示的变量、统计变量和测频变量;在扫频模块开始扫频前,先将上升沿和下降沿的信号采样次数清零,将上升沿和下降沿扫频信号采样完成标志位清零;根据测频测试的界面中设置的扫频参数设置扫频模块的参数、控制扫频模块进行扫频;1.2) Frequency sweep preparation steps: Initialize the relevant variables of the frequency measurement test function, including variables displayed on the interface, statistical variables and frequency measurement variables; The sampling times are cleared, and the sampling completion flag of the rising and falling frequency sweep signals is cleared; according to the sweep parameters set in the frequency measurement test interface, set the parameters of the sweep module, and control the sweep module to sweep the frequency;
    1.3)波形匹配步骤:步骤1.2)中若上升沿或者下降沿采样完成,则进入 单次扫频双谐振频率波形匹配功能,单次扫频双谐振频率波形匹配后进行单次扫频谐振频率数据处理,获得单位时间内高频谐振频率和低频谐振频率的平均值,用于下次数据处理比较使用,同时将单次扫频相关变量清零;当单位时间内数据处理中设定的单位时间到达后,进行相关的数据处理,对单位时间内测到的所有高频和低频谐振频率求平均值和标准差,求实时峰高和谐振宽度的平均值,求高频频率和低频频率的比值,同时设置界面测频结果指示灯,并将相关数据处理完成后,将这些数据发送给显示模块进行显示,完成本轮单位时间内的测频过程后,将高频谐振频率平均值的初始值设置为扫频截止频率,低频谐振频率平均值的初始值设置为扫频起始频率,同时将高频和低频对应的频率、峰高、线宽等统计变量清零,进行下一轮的测频过程;1.3) Waveform matching steps: If the sampling on the rising edge or the falling edge is completed in step 1.2), enter the single-sweep dual-resonance frequency waveform matching function, and perform the single-sweep resonant frequency data after the single-sweep dual-resonance frequency waveform matching. processing to obtain the average value of the high-frequency resonance frequency and the low-frequency resonance frequency in a unit time, which is used for the next data processing comparison, and at the same time clears the variables related to a single frequency sweep; when the unit time set in the data processing per unit time After arrival, carry out relevant data processing, calculate the average and standard deviation of all high-frequency and low-frequency resonance frequencies measured in unit time, calculate the average value of real-time peak height and resonance width, and calculate the ratio of high-frequency and low-frequency frequencies. , and set the interface frequency measurement result indicator at the same time, and after the relevant data processing is completed, the data will be sent to the display module for display. Set it as the sweep cutoff frequency, and the initial value of the average low-frequency resonant frequency is set as the sweep start frequency. At the same time, the statistical variables such as frequency, peak height, and line width corresponding to the high and low frequencies are cleared, and the next round of measurement is performed. frequency process;
    在线测频功能包括自动搜索功能和跟踪测频功能;自动搜索功能实现对SC晶片当前频率的搜索,并且根据自动搜索的不同结果进行不同的处理,若指定圈数内未搜索到频率则系统提示搜索异常报警,若搜索到一个频率则进行单频率跟踪测频流程,若搜索到两个频率则进行双频率跟踪测频流程;同时当系统出现测频异常且频率未到达停机阈值时,调用自动搜索功能重新搜索频率;The online frequency measurement function includes automatic search function and tracking frequency measurement function; the automatic search function realizes the search for the current frequency of the SC chip, and performs different processing according to the different results of the automatic search. If the frequency is not searched within the specified number of turns, the system prompts Search for abnormal alarm, if one frequency is found, the single-frequency tracking and frequency measurement process will be carried out. If two frequencies are found, the dual-frequency tracking and frequency measurement process will be carried out; at the same time, when the system has abnormal frequency measurement and the frequency does not reach the shutdown threshold, it will call the automatic Search function re-search frequency;
    跟踪测频功能包括双频率跟踪功能、单频率跟踪功能、测频参数初始化、扫频参数设置和两个功能之间的切换功能;The tracking frequency measurement function includes dual frequency tracking function, single frequency tracking function, frequency measurement parameter initialization, frequency sweep parameter setting and switching function between the two functions;
    双频率跟踪功能对两个频率跟踪测频的单次扫频测到谐振波形情况进行分析,两个频率跟踪测频的扫频范围能保证覆盖两个谐振频率,扫频得到的两个谐振频率F1和F2之间的波形包括测不到波形、测到1个波形、测到2个及2个以上波形;F1和F2的扫频范围与搜索宽度有关,在一定的搜索宽度下,F1的扫频范围和F2的扫频范围会存在一定的重叠区域;重叠区域具体先判断F1和F2的扫频范围是否存在重叠区域,若存在重叠区域,则F1+24SSL>F2-12SSH, 需判断F1扫频范围内测到的频率是否为F2;若不存在重叠区域,则F2-12SSH>F1+24SSL,F1内测到频率不是F2;The dual-frequency tracking function analyzes the resonant waveform measured by a single sweep of two frequency tracking and frequency measurement. The sweep frequency range of the two frequency tracking and frequency measurement can ensure that the two resonant frequencies are covered. The waveforms between F1 and F2 include no waveform detected, one waveform detected, two or more waveforms detected; the frequency sweep range of F1 and F2 is related to the search width. Under a certain search width, the frequency of F1 There will be a certain overlapping area between the frequency sweeping range and the frequency sweeping range of F2; for the overlapping area, first determine whether there is an overlapping area between the sweeping frequency ranges of F1 and F2. If there is an overlapping area, then F1+24SSL>F2-12SSH, and it is necessary to judge F1 Whether the frequency measured in the sweep frequency range is F2; if there is no overlapping area, then F2-12SSH>F1+24SSL, the frequency measured in F1 is not F2;
    其中,单次扫频测频包括第一方案和第二方案;第一方案对单次扫频低频扫频范围内的波形采用9点波形匹配算法,当匹配到一个波形后,根据比例系数,对1.095附近的N*SSH范围进行高频谐振频率9点波形匹配,N为系统设置参数,SSH为高频搜索宽度;当N设为0时,相当于18点波形匹配算法;若匹配到波形,且得到的高频谐振频率和低频谐振频率的比值在频率比最大值和频率比最小值范围内,则认为获取到了符合条件的高频谐振频率和低频谐振频率,本次测频完成,存入晶片区分数组;若指定范围的高频波形未匹配到,则继续进行低频谐振频率的9点波形匹配,直到找到满足条件的高频谐振频率和低频谐振频率;若遍历低频扫频范围内所有点仍未匹配到满足条件的高频谐振频率和低频谐振频率,则结束本次测频;Among them, the single-sweep frequency measurement includes the first scheme and the second scheme; the first scheme adopts a 9-point waveform matching algorithm for the waveform within the low-frequency sweep frequency range of the single sweep. After matching a waveform, according to the proportional coefficient, The high-frequency resonance frequency 9-point waveform matching is performed for the N*SSH range near 1.095, where N is the system setting parameter, and SSH is the high-frequency search width; when N is set to 0, it is equivalent to an 18-point waveform matching algorithm; if the waveform is matched , and the obtained ratio of the high-frequency resonant frequency to the low-frequency resonant frequency is within the range of the maximum frequency ratio and the minimum frequency ratio, it is considered that the qualified high-frequency resonant frequency and low-frequency resonant frequency have been obtained, and the frequency measurement is completed. Enter the wafer to distinguish the array; if the high-frequency waveform in the specified range is not matched, continue to perform the 9-point waveform matching of the low-frequency resonant frequency until the high-frequency resonant frequency and low-frequency resonant frequency that meet the conditions are found; If the point still does not match the high-frequency resonance frequency and low-frequency resonance frequency that meet the conditions, the frequency measurement is ended;
    第二方案对扫频范围内对单个谐振波形采用9点匹配算法进行全范围测频,将测到的谐振频率统一存到数组内,当完成全范围测频后,对数组内的数据统一处理;通过两轮循环,依次取出数组内两个不同的数据进行除法运算,若其商在频率比最大值和频率比最小值范围内,则认为本次测频测到了符合条件的低频谐振频率和高频谐振频率,若不在范围内,则本次测频未测到符合条件的低频谐振频率和高频谐振频率;The second scheme uses the 9-point matching algorithm for a single resonant waveform in the sweep frequency range to perform full-range frequency measurement, and stores the measured resonant frequencies in the array. After the full-range frequency measurement is completed, the data in the array is processed uniformly. ;Through two rounds of loops, take out two different data in the array in turn for division operation, if the quotient is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that this frequency measurement has detected the qualified low-frequency resonant frequency and If the high-frequency resonant frequency is not within the range, the low-frequency resonant frequency and high-frequency resonant frequency that meet the conditions have not been measured in this frequency measurement;
    单频率跟踪功能的扫频范围应覆盖将当前频率视为高频频率对应的低频频率扫频范围,以及将当前频率视为低频频率对应的高频谐振频率扫频范围;当前频率作为单频率跟踪的依据和SC晶片双谐振频率中另一个频率的判断依据;在单次扫频测频过程中,必须先保证测到当前频率,若当前频率未测到,则不作另外两个扫频范围的频率判断,若测到当前频率再进行前向频率波形和后向 频率波形的判断;The sweep frequency range of the single-frequency tracking function should cover the low-frequency frequency sweep range corresponding to the current frequency as a high-frequency frequency, and the high-frequency resonant frequency sweep range corresponding to the current frequency as a low-frequency frequency; the current frequency is used as a single-frequency tracking and the judgment basis of another frequency in the double resonant frequency of the SC chip; in the single frequency sweep frequency measurement process, the current frequency must be measured first. If the current frequency is not measured, the other two frequency sweep ranges will not be measured Frequency judgment, if the current frequency is measured, the forward frequency waveform and the backward frequency waveform are judged;
    测频参数初始化和扫频参数设置,测频参数包括双频率跟踪测频流程中的相关测频参数和单频率跟踪测频流程中相关测频参数,扫频参数根据自动搜索的结果设置扫频参数,自动搜索若搜到两个谐振频率,则设置双频率跟踪流程的扫频参数,自动搜索若搜到一个频率,则设置单频率跟踪流程的扫频参数;Frequency measurement parameter initialization and frequency sweep parameter setting. Frequency measurement parameters include the relevant frequency measurement parameters in the dual-frequency tracking frequency measurement process and the relevant frequency measurement parameters in the single-frequency tracking frequency measurement process. The frequency sweep parameters are set according to the results of automatic search. parameter, if two resonant frequencies are found in the automatic search, the sweep parameters of the dual-frequency tracking process are set, and if one frequency is found in the automatic search, the sweep parameters of the single-frequency tracking process are set;
    双频率跟踪的单次扫频双谐振频率波形匹配过程,先对低频扫频范围做全频段波形匹配,根据低频频率的谐振频率匹配结果,再进行相应第一方案、第二方案的选择;In the single-sweep and dual-resonance frequency waveform matching process of dual-frequency tracking, the whole-band waveform matching is performed on the low-frequency sweep frequency range first, and then the corresponding first and second solutions are selected according to the resonant frequency matching results of the low-frequency frequency;
    单频率跟踪的单次扫频在当前频率、前向频率和后向频率三个频率对应的频率范围内扫频,因此分析三个频段的测频情况;系统认为当前频率为当前研磨过程测到的真实频率,必须保证测到符合条件的当前频率的情况下才进行前向频率段和后向频率段的波形匹配,否则直接结束本次测频;The single frequency sweep of single frequency tracking sweeps the frequency in the frequency range corresponding to the current frequency, the forward frequency and the backward frequency, so the frequency measurement of the three frequency bands is analyzed; the system considers the current frequency to be measured during the current grinding process. The real frequency of the frequency, must ensure that the current frequency that meets the conditions is measured before the waveform matching of the forward frequency segment and the backward frequency segment, otherwise the frequency measurement will be ended directly;
    两个功能之间的切换功能,单次扫频测频数据处理完成后,将其通过晶片区分算法,若系统当前为单频率跟踪测频流程则获取当前频率、前向频率和后向频率对应测到晶片数,若系统当前为双频率跟踪测频流程,则获取低频频率和高频频率对应测到的晶片数;据测到的晶片数频率切换判断。The switching function between the two functions. After the single frequency sweep frequency measurement data processing is completed, it is passed through the chip discrimination algorithm. If the system is currently in the single frequency tracking frequency measurement process, the current frequency, forward frequency and backward frequency are obtained. The number of wafers is measured. If the system is currently in the dual-frequency tracking frequency measurement process, the number of wafers measured corresponding to the low-frequency frequency and the high-frequency frequency is obtained; the frequency is switched according to the measured number of wafers.
  2. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,步骤1.1)中扫频截止频率和扫频起始频率的差值为扫频范围,扫频起始频率和扫频截止频率的取值范围为1MHz~120MHz,同时扫频截止频率至扫频起始频率必须满足大于0MHz小于20MHz,若不满足则将起始频率和截止频率设置为默认值,起始频率默认值为9MHz,截止频率默认值为11MHz;SC-cut quartz wafer on-line grinding and frequency measuring system according to claim 1, is characterized in that, in step 1.1), the difference between the frequency sweep cut-off frequency and the frequency sweep start frequency is the frequency sweep range, and the frequency sweep start frequency and The value range of the sweep cutoff frequency is 1MHz~120MHz, and the sweep cutoff frequency to the sweep start frequency must be greater than 0MHz and less than 20MHz. If not, set the start frequency and cutoff frequency to the default values. The default value is 9MHz, and the default value of the cutoff frequency is 11MHz;
    扫频步进的取值范围为100Hz~8000Hz,若不满足条件,则根据扫频范围设 置扫频步进,当扫频范围小于2MHz时,设置扫频步进为1000Hz,当扫频范围为2MHz~4MHz,设置扫频步进为2000Hz,当扫频范围为4MHz~6MHz,设置扫频步进为3000Hz,当扫频范围大于6MHz,设置扫频步进为4000Hz;The value range of the sweep frequency step is 100Hz~8000Hz. If the conditions are not met, set the sweep frequency step according to the sweep frequency range. When the sweep frequency range is less than 2MHz, set the sweep frequency step to 1000Hz. When the sweep frequency range is 2MHz~4MHz, set the sweep frequency step to 2000Hz, when the sweep frequency range is 4MHz~6MHz, set the sweep frequency step to 3000Hz, when the sweep frequency range is greater than 6MHz, set the sweep frequency step to 4000Hz;
    扫频速度的取值范围为2uS~100uS,若不满足条件,则设置为默认值50uS;The value range of the sweep speed is 2uS~100uS, if the condition is not met, it is set to the default value of 50uS;
    扫频范围、扫频步进和扫频速度三者之间需满足的约束条件为:(扫频范围/扫频步进*扫频速度)>4mS,若不满足,需将这几个参数设置为默认值;The constraints that need to be satisfied between the frequency sweep range, frequency sweep step and frequency sweep speed are: (frequency sweep range / frequency sweep step * frequency sweep speed) > 4mS, if not satisfied, these parameters need to be set to default;
    扫频幅度的取值范围为5~4000,若不满足该条件,则将其设置为默认值1000;The value range of the frequency sweep amplitude is 5 to 4000. If this condition is not met, it is set to the default value of 1000;
    低频搜索宽度和高频搜索宽度的取值范围为1~400kHz,若不满足该条件,则将其都设置为默认值33kHz;The value range of the low frequency search width and the high frequency search width is 1 to 400kHz. If this condition is not met, both are set to the default value of 33kHz;
    峰值约束的取值范围为1~2000,若不满足条件,则将其设置为默认值500;The value range of the peak constraint is 1 to 2000. If the condition is not met, it is set to the default value of 500;
    SC频率比为SC切型石英晶片高频频率和低频频率的比值,为浮点型数据,占4个字节,根据SC切型石英晶片特性,其取值范围为1.05~1.25,若不满足该条件,则将其设为默认值1.095;The SC frequency ratio is the ratio of the high frequency and the low frequency of the SC-cut quartz wafer. It is floating-point data and occupies 4 bytes. According to the characteristics of the SC-cut quartz wafer, the value ranges from 1.05 to 1.25. this condition, set it to the default value of 1.095;
    频率比上限为比例值,其取值范围为1~99,若不满足条件,则将其设为默认值10;通过SC频率比和频率比上限,确定(高频频率/低频频率)的最大值,其公式为:(高频频率/低频频率)的最大值=SC频率比+(SC频率比-1)*频率比上限/100;The upper limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, it is set to the default value of 10; through the SC frequency ratio and the upper limit of the frequency ratio, the maximum value of (high frequency frequency/low frequency frequency) is determined. value, the formula is: (high frequency frequency / low frequency frequency) maximum value = SC frequency ratio + (SC frequency ratio -1) * frequency ratio upper limit / 100;
    频率比下限为比例值,其取值范围为1~99,若不满足条件,则将其设为默认值10;通过SC频率比和频率比下限,确定(高频频率/低频频率)的最小值,其公式为:(高频频率/低频频率)的最小值=SC频率比-(SC频率比-1)*频率比下限/100。The lower limit of the frequency ratio is a proportional value, and its value ranges from 1 to 99. If the conditions are not met, set it to the default value of 10; through the SC frequency ratio and the lower limit of the frequency ratio, determine the minimum value of (high frequency/low frequency) The formula is: (high frequency frequency/low frequency frequency) minimum value=SC frequency ratio-(SC frequency ratio-1)*frequency ratio lower limit/100.
  3. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于, 步骤1.2)中界面显示的变量包括高频频率相关显示变量和低频频率相关显示变量,其初始化包括:单位时间内谐振频率平均值清零和单位时间内谐振频率次数清零、单位时间内谐振频率标准差清零、1秒内测到的谐振频率次数清零;The SC-cut quartz wafer on-line grinding frequency measurement system according to claim 1, wherein the variables displayed on the interface in step 1.2) include high-frequency frequency-related display variables and low-frequency frequency-related display variables, and the initialization includes: unit time The average value of the internal resonance frequency is cleared, the number of resonance frequencies per unit time is cleared, the standard deviation of the resonance frequency per unit time is cleared, and the number of resonance frequencies measured within 1 second is cleared;
    统计变量也包括高频频率相关的统计变量和低频频率相关的统计变量,其初始化包括:测频测试过程谐振频率平均值设置,其中高频谐振频率平均值初始化设置为扫频截止频率,低频谐振频率平均值设置为扫频起始频率;单次扫频瞬时频率存储数组清零;单次扫频瞬时峰高存储数组清零;单次扫频瞬时谐振宽度存储数组清零;单次扫频测到谐振频率次数清零;单次扫频频率峰峰值最大时的瞬时频率、峰高和谐振宽度变量清零;单位时间内测频测试每次扫频谐振频率存储数组清零;单位时间内测频测试每次扫频实时峰高存储数组清零;单位时间内测频测试每次扫频谐振宽度存储数组清零;单位时间内谐振频率次数清零;通过SC晶片参数设置高低频频率比的最大值和最小值;Statistical variables also include high-frequency frequency-related statistical variables and low-frequency frequency-related statistical variables. The initialization includes: setting the average value of the resonance frequency during the frequency measurement test, where the average value of the high frequency resonance frequency is initially set to the sweep cutoff frequency, and the low frequency resonance frequency is initialized. The average frequency is set as the sweep start frequency; the single sweep instantaneous frequency storage array is cleared; the single sweep instantaneous peak height storage array is cleared; the single sweep instantaneous resonance width storage array is cleared; single sweep The number of times the resonant frequency is measured is cleared; the instantaneous frequency, peak height and resonance width variables when the peak-to-peak value of the single sweep frequency is the largest are cleared; the frequency measurement test in a unit time is cleared for each sweep of the resonant frequency storage array; unit time The real-time peak height storage array is cleared for each frequency sweep of the frequency measurement test; the storage array of the resonance width of each frequency sweep of the frequency measurement test is cleared to zero in unit time; the maximum and minimum values;
    测频变量为波形匹配中使用的搜索宽度,分别设置高频谐振频率和低频谐振频率的波形搜索宽度,其公式为:波形搜索宽度=界面设置搜索宽度/扫频步进,其中,界面设置搜索宽度通过测频测试界面分别设置高频的搜索宽度和低频的搜索宽度。The frequency measurement variable is the search width used in the waveform matching, and the waveform search width of the high-frequency resonant frequency and the low-frequency resonant frequency are respectively set. Width Set the high frequency search width and low frequency search width respectively through the frequency measurement interface.
  4. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,步骤1.3)中单次扫频双谐振频率波形匹配功能的具体步骤如下:SC-cut quartz wafer online grinding frequency measurement system according to claim 1, is characterized in that, in step 1.3), the concrete steps of single frequency sweep double resonance frequency waveform matching function are as follows:
    1.3.1.1)对所有采样点从起始点开始,到截止点-9SSmin结束,进行波形匹配;其中,SSmin为低频搜索宽度和高频搜索宽度中的较小值;1.3.1.1) Waveform matching is performed for all sampling points starting from the starting point and ending at the cut-off point -9SSmin; wherein, SSmin is the smaller value of the low-frequency search width and the high-frequency search width;
    1.3.1.2)分别使用低频搜索宽度和高频搜索宽度作为参数进行9点波形匹配,若匹配成功,则获取匹配成功波形的峰峰值,峰峰值为波形中的幅度最大值与最小值的差值;其中,扫频上升沿过程中处理下降沿采集数据,波形峰峰 值为波形中的第6点的幅值与波形中第4点的幅值的差值;扫频下降沿过程中处理上升沿采集数据,波形峰峰值为波形中的第4点的幅值与波形中第6点的幅值的差值;1.3.1.2) Use the low-frequency search width and high-frequency search width as parameters to perform 9-point waveform matching. If the matching is successful, the peak-to-peak value of the successfully matched waveform is obtained, and the peak-to-peak value is the difference between the maximum and minimum amplitudes in the waveform. ; Among them, the data collected at the falling edge is processed during the rising edge of the frequency sweep, and the peak-to-peak value of the waveform is the difference between the amplitude of the sixth point in the waveform and the amplitude of the fourth point in the waveform; the rising edge is processed during the falling edge of the frequency sweep To collect data, the peak-to-peak value of the waveform is the difference between the amplitude of the 4th point in the waveform and the amplitude of the 6th point in the waveform;
    1.3.1.3)波形匹配成功后,比较波形峰峰值与界面设置的峰值约束,若波形峰峰值大于界面设置的峰值约束,则认为搜索成功,记录搜索成功时的搜索宽度SS;1.3.1.3) After the waveform is successfully matched, compare the peak-to-peak value of the waveform with the peak-to-peak value constraint set on the interface. If the peak-to-peak value of the waveform is greater than the peak value constraint set on the interface, the search is considered successful, and the search width SS when the search is successful is recorded;
    1.3.1.4)对搜索成功的波形进行截取中心6SS的长度,去掉开始2SS和结尾SS的长度后进行数据平滑处理,其中SS为搜索宽度;经平滑处理后再求6SS波形中的幅值最大值和幅值最小值在整个波形中的位置;1.3.1.4) Intercept the length of the center 6SS of the successfully searched waveform, remove the length of the beginning 2SS and the end SS, and then perform data smoothing processing, where SS is the search width; after smoothing, find the maximum amplitude value in the 6SS waveform and the position of the minimum amplitude value in the entire waveform;
    1.3.1.5)根据扫频起始频率、扫频截止频率、6SS波形中的幅值最大值和最小值在整个波形中的位置求得当前的瞬时谐振频率、实时峰高和谐振宽度;其中,扫频上升沿和扫频下降沿处理过程不同,扫频上升沿过程处理下降沿数据,具体数据处理公式如下:1.3.1.5) Calculate the current instantaneous resonant frequency, real-time peak height and resonant width according to the sweep start frequency, sweep cut-off frequency, and the position of the maximum and minimum amplitude values in the 6SS waveform in the entire waveform; among them, The processing process of the rising edge of the frequency sweep and the falling edge of the frequency sweep are different. The rising edge of the frequency sweep process processes the data of the falling edge. The specific data processing formula is as follows:
    瞬时谐振频率=Fend-(6SS波形中的幅值最大值所在的位置)*扫频步进Instantaneous resonance frequency=Fend-(the position of the maximum amplitude in the 6SS waveform)*sweep step
    其中,Fend为扫频截止频率;Among them, Fend is the sweep cutoff frequency;
    实时峰高=6SS波形幅值最大值-6SS波形幅值最小值;Real-time peak height = maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude;
    谐振线宽=(6SS波形幅值最大值所在位置-6SS波形幅值最小值所在的位置)*扫频步进/3;Resonance line width = (the position of the maximum value of the 6SS waveform amplitude - the position of the minimum value of the 6SS waveform) * frequency sweep step / 3;
    扫频下降沿过程处理上升沿数据,具体数据处理公式如下:The falling edge process of sweep frequency processes the rising edge data, and the specific data processing formula is as follows:
    瞬时谐振频率=Fstart+(6SS波形中的幅值最大值所在的位置)*扫频步进Instantaneous resonance frequency = Fstart + (the position of the maximum amplitude in the 6SS waveform) * frequency sweep step
    其中,Fstart为扫频起始频率;Among them, Fstart is the sweep start frequency;
    实时峰高=6SS波形幅值最大值-6SS波形幅值最小值;Real-time peak height = maximum value of 6SS waveform amplitude - minimum value of 6SS waveform amplitude;
    谐振线宽=(6SS波形幅值最小值所在位置-6SS波形幅值最大值所在的位置)*扫频步进/3;Resonance line width = (the position of the minimum value of the 6SS waveform amplitude - the position of the maximum value of the 6SS waveform) * frequency sweep step / 3;
    1.3.1.6)判断本次测到谐振频率的峰峰值是否大于之前测到谐振频率的峰峰值最大值,若大于,则将本次测到的谐振频率设置为峰峰值最大谐振频率,将本次测到的谐振频率的峰高设置为峰峰值最大谐振频率的峰高,及本次测到的谐振宽度设置为峰峰值最大谐振频率的谐振宽度;1.3.1.6) Determine whether the peak-to-peak value of the resonant frequency measured this time is greater than the peak-to-peak value of the previously measured resonant frequency. The peak height of the measured resonance frequency is set as the peak height of the peak-to-peak maximum resonance frequency, and the resonance width measured this time is set as the resonance width of the peak-to-peak maximum resonance frequency;
    1.3.1.7)判断本次单次扫频波形匹配过程测到的谐振频率次数是否大于设定阈值;若大于,则直接退出本次测频过程,进入单次扫频数据处理流程;若小于且测到谐振频率,则采样点向前推进6SS,进行下一次的波形匹配;若小于且未测到谐振频率,则采样点向前推进1点,进行下一次的波形匹配;1.3.1.7) Determine whether the number of resonance frequencies measured during the single-frequency sweep waveform matching process is greater than the set threshold; if it is greater than the set threshold, exit the frequency measurement process directly and enter the single-frequency sweep data processing flow; if it is less than and When the resonant frequency is detected, the sampling point will advance 6SS for the next waveform matching; if it is less than and the resonant frequency is not detected, the sampling point will advance 1 point for the next waveform matching;
    1.3.1.8)如果本次单次扫频波形匹配过程至少测到一个谐振频率则进入单次扫频谐振频率数据处理流程,否则直接退出本次测频,等待下一次采样完成。1.3.1.8) If at least one resonant frequency is detected in this single-sweep waveform matching process, enter the single-sweep resonant frequency data processing process, otherwise exit this frequency measurement directly and wait for the next sampling to complete.
  5. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,步骤1.3)中单次扫频谐振频率数据处理功能包括3种情况,测到2个以上谐振频率、测到2个谐振频率和测到1个谐振频率;The SC-cut quartz wafer on-line grinding frequency measuring system according to claim 1, characterized in that, in step 1.3), the single frequency sweep resonant frequency data processing function includes 3 kinds of situations, when more than 2 resonant frequencies are measured, 2 resonance frequencies and 1 resonance frequency measured;
    测到2个以上谐振频率,先遍历存储数组中的所有谐振频率,通过两轮循环从数组中依次取出两个数据进行除法运算,若其商在频率比最大值和频率比最小值范围内,则取出这两个数据分别存入高频频率和低频频率对应的单位时间内谐振频率存储数组,并将对应的实时峰高和谐振线宽分别存入高频频率和低频频率对应的单位时间内,每次扫频实时峰高存储数组和谐振宽度存储数组;同时高频频率和低频频率的单位时间内谐振频率次数进行加1处理,在存入对应存储数组时,若存入的数据个数大于数组大小时,需进行堆栈处理,将先存入的数据剔除,再将后存入的数据存入数组;若数据个数小于数组大小,则直 接存入;If more than 2 resonant frequencies are detected, first traverse all the resonant frequencies in the storage array, and take out two data from the array in turn through two rounds of loops for division operation. If the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, Then take out these two data and store them in the resonant frequency storage array in unit time corresponding to high frequency and low frequency respectively, and store the corresponding real-time peak height and resonant line width in the unit time corresponding to high frequency and low frequency respectively. , the real-time peak height storage array and resonance width storage array of each sweep; at the same time, the number of resonance frequencies per unit time of high frequency and low frequency is incremented by 1. When storing in the corresponding storage array, if the number of stored data is When the size is larger than the size of the array, stack processing is required to remove the data stored first, and then store the data stored later into the array; if the number of data is less than the size of the array, it is directly stored;
    若得到符合条件的两个数据,则退出遍历循环,认为本次数据处理完成,得到本次扫频的高频频率和低频频率;If two data that meet the conditions are obtained, the traversal loop is exited, the data processing is considered to be completed, and the high frequency and low frequency of this frequency sweep are obtained;
    若遍历存储数组中的所有频率都未得到符合条件的数据,则提取单次测频过程中的最大峰峰值对应的频率、实时峰高和谐振宽度;具体提取包括如下四种情况:If no qualified data is obtained by traversing all frequencies in the storage array, extract the frequency, real-time peak height and resonance width corresponding to the maximum peak-to-peak value in a single frequency measurement process; the specific extraction includes the following four cases:
    第一种当前单位时间内低频谐振频率次数为0而高频谐振频率次数非0,此时判断高频谐振频率平均值与单次测频最大峰峰值对应的频率的比值是否大于频率比最小值,若大于则认为最大峰峰值对应的频率为低频谐振频率,否则认为是高频谐振频率;The first type is that the number of low-frequency resonance frequencies in the current unit time is 0 and the number of high-frequency resonance frequencies is not 0. At this time, it is judged whether the ratio of the average high-frequency resonance frequency to the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement is greater than the minimum frequency ratio , if it is greater than the frequency corresponding to the maximum peak-to-peak value is considered to be the low frequency resonance frequency, otherwise it is considered to be the high frequency resonance frequency;
    第二种当前单位时间内低频谐振频率次数非0而高频谐振频率次数为0,此时判读单次测频最大峰峰值对应的频率与低频谐振频率平均值的比值是否大于频率比最小值,若大于则认为最大峰峰值的频率为高频谐振频率,否则认为是低频谐振频率;The second is that the number of low-frequency resonant frequencies in the current unit time is not 0 and the number of high-frequency resonant frequencies is 0. At this time, it is judged whether the ratio of the frequency corresponding to the maximum peak-to-peak value of a single frequency measurement to the average value of the low-frequency resonant frequency is greater than the minimum frequency ratio. If it is greater than the frequency, the maximum peak-to-peak frequency is considered to be the high frequency resonance frequency, otherwise it is considered to be the low frequency resonance frequency;
    第三种当前单位时间内低频谐振频率次数和当前单位时间内高频谐振频率次数都为0,最大峰峰值对应的频率与单位时间内高频谐振频率平均值和单位时间内低频谐振频率平均值比较,看与其中的哪个频率比较接近,若比较接近低频谐振频率平均值,则将其存入低频单位时间内每次扫频谐振频率存储数组,否则将其存入高频单位时间内每次扫频谐振频率存储数组,同时分别将对应的实时峰高和谐振宽度分别存入高频和低频对应的单位时间内每次扫频实时峰高存储数组和谐振宽度存储数组;The third type of frequency of the low frequency resonance frequency per unit time and the frequency of the high frequency resonance frequency per unit time are both 0, and the frequency corresponding to the maximum peak-to-peak value is the average value of the high frequency resonance frequency per unit time and the average value of the low frequency resonance frequency per unit time. Compare and see which frequency is closer to it. If it is closer to the average value of the low-frequency resonant frequency, it will be stored in the low-frequency unit time per sweep resonance frequency storage array, otherwise it will be stored in the high-frequency unit time each time. Sweep the resonant frequency storage array, and store the corresponding real-time peak height and resonance width into the high-frequency and low-frequency corresponding unit time respectively in the real-time peak-height storage array and the resonance width storage array for each sweep;
    第四种当前单位时间内低频谐振频率次数和当前单位时间内高频谐振频率次数都非0,此时处理方式与第三种相同;In the fourth type, the number of low-frequency resonance frequencies in the current unit time and the number of high-frequency resonance frequencies in the current unit time are both non-zero, and the processing method is the same as the third type;
    测到2个谐振频率,将测到的两个数据进行除法运行,若其商在频率比最大值和频率比最小值范围内,则将这两个数据分别存入高频和低频对应的单位时间内每次扫频谐振频率存储数组,将对应的实时峰高和谐振宽度分别存入高频和低频对应的单位时间内每次扫频实时峰高存储数组和谐振宽度存储数组;同时高频和低频的单位时间内谐振频率次数进行加1处理;Measure two resonant frequencies, and divide the two measured data. If the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, the two data are stored in the corresponding units of high frequency and low frequency respectively. The resonant frequency storage array for each frequency sweep in time, and the corresponding real-time peak height and resonance width are stored in the high frequency and low frequency corresponding unit time per unit time. Add 1 to the number of resonance frequencies per unit time at low frequencies;
    若两个数据的比值不符合频率比约束,则提取单次扫频波形匹配过程中的最大峰峰值对应的频率、实时峰高和谐振宽度,且具体提取方法与测到2个以上谐振频率的相同;If the ratio of the two data does not meet the frequency ratio constraints, extract the frequency, real-time peak height and resonance width corresponding to the maximum peak-to-peak value in the single-frequency sweep waveform matching process, and the specific extraction method is related to the measurement of more than two resonance frequencies. same;
    测到1个谐振频率,提取单次扫频波形匹配过程中的最大峰峰值对应的频率、实时峰高和谐振线宽,具体提取方法与测到2个以上谐振频率的相同。When one resonant frequency is measured, extract the frequency, real-time peak height and resonant line width corresponding to the maximum peak-to-peak value in the single-sweep waveform matching process. The specific extraction method is the same as when more than two resonant frequencies are measured.
  6. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,自动搜索功能具体包括数据初始化、扫频和测频参数设置、单次扫频双谐振频率波形匹配功能、单次扫频数据处理功能、全频段数据处理功能和频段切换功能;The SC-cut quartz wafer on-line grinding frequency measurement system according to claim 1, wherein the automatic search function specifically includes data initialization, frequency sweep and frequency measurement parameter setting, single frequency sweep and dual resonance frequency waveform matching function, single Sub-sweep frequency data processing function, full frequency band data processing function and frequency band switching function;
    数据初始化进行频率统计相关变量的初始化,需要初始化的变量包括:单次扫频过程中测频相关变量、全频段分段扫频双谐振频率测频相关变量、全频段分段扫频单谐振频率测频相关变量、自动搜索过程相关控制变量和扫频模块控制变量;Data initialization is used to initialize the variables related to frequency statistics. The variables that need to be initialized include: frequency measurement related variables during a single frequency sweep, full-band sub-sweep dual-resonance frequency-related variables, and full-band sub-sweep single resonance frequency. Frequency measurement related variables, automatic search process related control variables and frequency sweep module control variables;
    扫频和测频参数设置包括设置扫频参数和测频参数;Frequency sweep and frequency measurement parameter settings include setting sweep frequency parameters and frequency measurement parameters;
    扫频参数包括扫频起始频率、扫频截止频率、扫频步进、扫频速度和扫频幅度;在自动搜索扫频过程中采用在指定的圈数内进行周期性扫频的方法,一个周期的扫频为从目标频率开始到起始频率结束进行分段扫频,每段的扫频采用指定时间内重复扫频,每段扫频的扫频范围与频率相关,扫频范围内必须包 含高频谐振频率和低频谐振频率;Sweep parameters include sweep start frequency, sweep cut-off frequency, sweep step, sweep speed and sweep amplitude; in the automatic search sweep process, the method of periodic sweep within the specified number of turns is used. The frequency sweep of a cycle is a segmented frequency sweep from the target frequency to the end of the starting frequency. The frequency sweep of each segment is repeated within a specified time period. The frequency sweep range of each frequency sweep is related to the frequency. Must include high frequency resonant frequency and low frequency resonant frequency;
    单次扫频谐振频率波形匹配功能,当单次采样完成后,进入自动搜索单次扫频双谐振频率波形匹配;自动搜索单次测频双谐振频率波形匹配功能与测频测试功能的单次扫频双谐振频率波形匹配功能基本相同,不同的地方在于:开始所有扫频点9点波形匹配算法前先判断当前段测到谐振频率次数是否小于设定阈值,若小于,则进行9点波形匹配,否则认为本段采集到的数据量已经足够,跳过本次9点波形匹配过程;Single-sweep resonant frequency waveform matching function, when the single-time sampling is completed, enter the automatic search for single-sweep double-resonance frequency waveform matching; automatically search for single-time frequency measurement dual-resonance frequency waveform matching function and single-time frequency measurement test function. The waveform matching function of sweep frequency and dual resonant frequency is basically the same. The difference is: before starting the 9-point waveform matching algorithm for all sweep frequency points, first judge whether the number of resonance frequencies measured in the current segment is less than the set threshold, and if it is less than the 9-point waveform Otherwise, it is considered that the amount of data collected in this section is sufficient, and this 9-point waveform matching process is skipped;
    由于自动搜索过程中每段的扫频范围较大,不同频率对应的搜索宽度会有所差别,从而采用在9点波形匹配过程中采用多个搜索宽度进行匹配;Due to the large sweep frequency range of each segment in the automatic search process, the search width corresponding to different frequencies will be different, so the 9-point waveform matching process adopts multiple search widths for matching;
    单次扫频数据处理功能包括处理以下三种情况,测到2个以上谐振频率、测到2个谐振频率和测到1个谐振频率3种情况;The single frequency sweep data processing function includes processing the following three situations: more than 2 resonant frequencies are measured, 2 resonant frequencies are measured, and 1 resonant frequency is measured;
    测到2个以上谐振频率时,通过两个循环依次取出瞬时谐振频率存储数组中两个数据进行除法运算;若其商在频率比最大值和频率比最小值范围内,则取出这两个数据分别存入本段高频和低频对应的谐振频率存储数组,同时本段高频和低频测到的谐振频率次数进行加1,然后退出遍历循环,认为得到本次扫频的高频频率和低频频率,本次数据处理完成,否则继续遍历瞬时谐振频率存储数组;When more than 2 resonant frequencies are measured, the two data in the instantaneous resonant frequency storage array are sequentially taken out through two cycles for division operation; if the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, the two data are taken out. Store the resonant frequency storage arrays corresponding to the high frequency and low frequency of this section respectively, and at the same time add 1 to the number of resonant frequencies measured in this section of high frequency and low frequency, and then exit the traversal loop, it is considered that the high frequency and low frequency of this sweep are obtained. frequency, this data processing is completed, otherwise continue to traverse the instantaneous resonance frequency storage array;
    若遍历存储数组中的所有频率都未得到符合条件的数据,则将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组,同时本段测到的谐振频率次数加1;If no qualified data is obtained by traversing all frequencies in the storage array, the resonant frequency corresponding to the maximum peak-to-peak value of this sweep is stored in the resonant frequency storage array of this section, and the number of resonance frequencies measured in this section is added 1;
    本段谐振频率存储数组对自动搜索过程中出现只搜索到一个谐振频率、搜索到符合条件的两个谐振频率的数据进行分开存储,并在自动搜索结束后的数据处理过程中也分开处理;The resonant frequency storage array of this section stores the data that only one resonant frequency is searched and two resonant frequencies that meet the conditions during the automatic search process are stored separately, and are also processed separately in the data processing process after the automatic search is over;
    测到2个谐振频率时,将测到的两个数据进行除法运行,若其商在频率比最大值和频率比最小值范围内,则将这两个数据分别存入本段高频和低频对应的谐振频率存储数组,同时本段高频和低频测到的谐振频率次数进行加1;若其商不在频率比最大值和频率比最小值范围内,则将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组即可,同时本段测到的谐振频率次数加1;When two resonant frequencies are measured, divide the two measured data, if the quotient is within the range of the maximum frequency ratio and the minimum frequency ratio, store these two data in the high frequency and low frequency of this section respectively. The corresponding resonant frequency is stored in the array, and the number of resonant frequencies measured at high and low frequencies in this section is incremented by 1; if the quotient is not within the range of the maximum frequency ratio and the minimum frequency ratio, the peak-to-peak value of this frequency sweep will be the maximum. The resonance frequency corresponding to the value can be stored in the resonance frequency storage array of this section, and the number of resonance frequencies measured in this section is increased by 1;
    测到1个谐振频率时,将本次扫频的峰峰值最大值对应的谐振频率存入本段谐振频率存储数组即可,同时本段测到的谐振频率次数加1;When one resonance frequency is measured, the resonance frequency corresponding to the maximum peak-to-peak value of this sweep frequency can be stored in the resonance frequency storage array of this section, and the number of resonance frequencies measured in this section is increased by 1;
    频段切换功能,通过设置指定的时间进行单频段的重复扫频和测频,当指定的时间到达后,判断全频段扫频是否完成,全频段扫频完成的判断依据为当前扫频的起始频率是否小于用户设置的晶片研磨起始频率,若小于则全频段扫频完成,进行全频段数据处理功能;若不小于,则进行频率切换;Frequency band switching function, by setting a specified time to perform repeated frequency sweep and frequency measurement of a single frequency band, when the specified time arrives, it is judged whether the frequency sweep of the whole frequency band is completed. Whether the frequency is less than the starting frequency of wafer grinding set by the user, if it is less than the frequency sweep of the whole frequency band, the data processing function of the whole frequency band is performed; if it is not lower than the frequency switching;
    全频段数据处理功能,若全频段扫频完成,进入全频段数据处理,具体包括如下步骤:Full-band data processing function, if the full-band frequency sweep is completed, enter the full-band data processing, which includes the following steps:
    2.1.1)遍历自动搜索过程所有频段测到的高频和低频谐振频率;若当前段测到的高频和低频谐振频率次数大于等于系统设定的自动搜索成功谐振频率次数,则对高频和低频谐振频率存储数组内的所有数据进行干扰值剔除后,求出剩余数据的平均值,并返回剩余数据的个数;若剩余的数据个数还是大于等于系统设定的自动搜索成功谐振频率次数,则认为高频和低频谐振频率搜索成功,同时判断剩余的数据个数是否大于所有段最大谐振频率次数,若大于,则将所有段最大谐振频率次数设置为本段经数据处理后的剩余数据个数,再进行下一段的数据处理,否则直接进行下一段的数据处理,直到完成所有段的数据处理,找到符合条件的数据个数最大的段;2.1.1) Traverse the high-frequency and low-frequency resonance frequencies measured in all frequency bands during the automatic search process; if the number of high-frequency and low-frequency resonance frequencies measured in the current segment is greater than or equal to the number of successful automatic search resonance frequencies set by the system, the After eliminating the interference value with all the data in the low-frequency resonant frequency storage array, the average value of the remaining data is obtained, and the number of remaining data is returned; times, the search of high-frequency and low-frequency resonant frequencies is considered to be successful, and at the same time, it is judged whether the number of remaining data is greater than the maximum number of resonance frequencies of all segments. The number of data, and then proceed to the next segment of data processing, otherwise directly proceed to the next segment of data processing, until the data processing of all segments is completed, and the segment with the largest number of eligible data is found;
    若当前段测到的高频和低频谐振频率次数小于系统设定的自动搜索成功谐振频率次数,则进行下一段的数据处理,直到完成所有段的数据处理;If the number of high-frequency and low-frequency resonant frequencies measured in the current segment is less than the number of successful resonant frequencies set by the system for automatic search, the data processing of the next segment will be performed until the data processing of all segments is completed;
    2.1.2)判断高频和低频谐振频率是否搜索成功,若搜索成功,则判断高频谐振频率和低频谐振频率的比值是否在频率比最大值和频率比最小值范围内,若在范围内,则认为两个谐振频率都搜索到,将跟踪测频过程使用的高频谐振频率和低频谐振频率分别设置为自动搜索测到的高频和低频谐振频率,进入跟踪测频流程;若搜索不成功,则进行全频段单谐振频率数据处理;2.1.2) Determine whether the search for high-frequency and low-frequency resonant frequencies is successful. If the search is successful, determine whether the ratio of high-frequency resonant frequency to low-frequency resonant frequency is within the range of the maximum frequency ratio and the minimum frequency ratio. If it is within the range, It is considered that both resonant frequencies have been searched, and the high-frequency resonant frequency and low-frequency resonant frequency used in the tracking frequency measurement process are set to the high-frequency and low-frequency resonant frequencies detected by the automatic search respectively, and the tracking frequency measurement process is entered; if the search is unsuccessful , then perform full-band single-resonance frequency data processing;
    2.1.3)单谐振频率数据处理,遍历全频段测到的单谐振频率数据,若当前段测到单谐振频率次数大于等于系统设定的自动搜索成功谐振频率次数,则对单谐振频率存储数组内的所有数据进行干扰值剔除后,求出剩余数据的平均值,并返回剩余数据的个数;若剩余的数据个数还是大于等于系统设定的自动搜索成功谐振频率次数,则认为单谐振频率搜索成功,同时判断剩余的数据个数是否大于所有段最大谐振频率次数,若大于,则将所有段最大谐振频率次数设置为本段经数据处理后的剩余数据个数,再进行下一段的数据处理,否则进行下一段的数据处理,直到完成所有段的数据处理;2.1.3) Single resonance frequency data processing, traverse the single resonance frequency data measured in the whole frequency band, if the number of single resonance frequencies measured in the current segment is greater than or equal to the number of successful resonance frequencies set by the system, the single resonance frequency will be stored in an array. After the interference value of all the data is eliminated, the average value of the remaining data is obtained, and the number of remaining data is returned; if the number of remaining data is still greater than or equal to the number of successful resonance frequencies set by the system, it is considered a single resonance The frequency search is successful, and at the same time, it is judged whether the number of remaining data is greater than the maximum number of resonance frequencies of all segments. If it is greater than the number of maximum resonance frequencies of all segments, set the number of remaining data of the segment after data processing, and then proceed to the next segment. Data processing, otherwise, proceed to the data processing of the next segment until the data processing of all segments is completed;
    若当前段测到单谐振频率次数小于系统设定的自动搜索成功谐振频率次数,则进行下一段的数据处理,直到完成所有段的数据处理;If the number of single resonance frequencies measured in the current segment is less than the number of successful resonance frequencies set by the system, the data processing of the next segment will be performed until the data processing of all segments is completed;
    2.1.4)判断单谐振频率是否搜索成功,若搜索成功,则将跟踪测频过程使用的高频谐振频率设置为自动搜索测到单谐振频率,进入跟踪测频流程;若搜索不成功,判断自动搜索圈数是否达到系统设置的自动搜索异常圈数,若达到,则停止自动搜索,系统进行自动搜索异常报警;若未达到,则继续进行全频段自动搜索流程;2.1.4) Determine whether the search for the single resonant frequency is successful. If the search is successful, set the high-frequency resonance frequency used in the tracking frequency measurement process to automatically search and measure the single resonance frequency, and enter the tracking frequency measurement process; if the search is unsuccessful, judge Whether the number of automatic search laps has reached the number of automatic search abnormal laps set by the system, if it is reached, the automatic search will be stopped, and the system will automatically search for an abnormal alarm; if not, it will continue the full-frequency automatic search process;
    2.1.5)根据自动搜索的结果,将谐振频率数据发送给界面显示;若双谐振 频率搜索成功,则对高频和低频谐振频率进行校准后发送给界面显示,若单谐振频率搜索成功,则对单谐振频率进行校准后发送给界面显示;2.1.5) According to the result of automatic search, send the resonant frequency data to the interface display; if the double resonant frequency search is successful, the high frequency and low frequency resonant frequencies will be calibrated and sent to the interface display, if the single resonant frequency search is successful, then The single resonance frequency is calibrated and sent to the interface for display;
    谐振频率个数统计变量清零、谐振频率个数最大值设置、瞬时谐振频率存储数组清零和峰峰值最大瞬时谐振频率清零;Resonant frequency number statistical variable reset, resonant frequency number maximum setting, instantaneous resonant frequency storage array reset and peak-to-peak maximum instantaneous resonant frequency reset;
    全频段分段扫频双谐振频率测频相关变量的初始化包括:全频段扫频当前段位置清零,全频段从0开始,最多分为36段,各个扫频频段高频和低频测到谐振频率次数存储数组清零,各个扫频频段高频和低频测到谐振频率存储数组清零;The initialization of the variables related to the full-band sub-sweep dual-resonance frequency measurement includes: the current position of the full-band sweep is cleared to zero, the full-band starts from 0, and can be divided into 36 sections at most, and the high-frequency and low-frequency resonances are detected in each sweep frequency band. The frequency times storage array is cleared, and the high frequency and low frequency measured resonance frequency storage array of each sweep frequency band is cleared;
    全频段分段扫频单谐振频率测频相关变量的初始化包括:各个扫频频段测到单谐振频率次数存储数组清零、各个扫频频段测到单谐振频率存储数组清零;The initialization of the variables related to the frequency measurement of the single resonant frequency of the whole frequency band segmented frequency sweep includes: clearing the storage array of the number of times the single resonant frequency is measured in each sweep frequency band, and clearing the storage array of the single resonance frequency measured in each sweep frequency band;
    自动搜索过程相关控制变量的初始化包括:自动搜索过程开始标志位设置、自动搜索测频结果标志位设置、自动搜索频率切换标志位设置、自动搜索频率切换计时时间清零,自动搜索过程圈数统计清零;The initialization of control variables related to the automatic search process includes: automatic search process start flag setting, automatic search frequency measurement result flag setting, automatic search frequency switching flag setting, automatic search frequency switching timing time reset, automatic search process lap statistics clear;
    扫频模块控制变量的初始化包括:扫频模块边沿跳变标志位清零、扫频模块扫频上升沿和下降沿采样数据个数统计清零、扫频模块扫频上升沿和下降沿采样完成标志位清零、扫频模块扫频上升沿和下降沿采样处理标志位清零;The initialization of the control variables of the frequency sweeping module includes: clearing the edge jump flag of the frequency sweeping module, clearing the statistics of the sampling data on the rising and falling edges of the frequency sweeping module, and completing the sampling of the rising and falling edges of the frequency sweeping module. The flag bit is cleared, and the frequency sweep module sweeps the rising edge and the falling edge of the sampling processing flag bit is cleared;
    自动搜索扫频开始时,先在主界面设置的目标频率附近进行扫频参数设置;When the automatic frequency sweep starts, first set the sweep parameters near the target frequency set on the main interface;
    扫频起始频率和扫频截止频率的设置过程如下:The setting process of sweep start frequency and sweep cutoff frequency is as follows:
    2.1.1)低频谐振频率FL=主界面设置的目标频率;2.1.1) Low frequency resonance frequency FL = target frequency set on the main interface;
    2.1.2)根据低频谐振频率计算低频搜索宽度:
    Figure PCTCN2020118129-appb-100001
    其为n阶多项式,其中SSLRatio为低频搜索线宽系数,FL为低频谐振频率;
    2.1.2) Calculate the low frequency search width according to the low frequency resonance frequency:
    Figure PCTCN2020118129-appb-100001
    It is an nth-order polynomial, where SSLRatio is the low-frequency search line width coefficient, and FL is the low-frequency resonant frequency;
    2.1.3)当前系统设置有效波形范围为9SS,扫频范围为36SS,采取以谐振频率为中心分别加18SS和减18SS处理;低频扫频起始频率FLstart=FL- 18*SSL,低频扫频截止频率FLend=FL+18*SSL;2.1.3) The current system sets the effective waveform range to 9SS and the sweep frequency range to 36SS, taking the resonance frequency as the center to add 18SS and subtract 18SS respectively; the low frequency sweep start frequency FLstart=FL- 18*SSL, the low frequency sweep Cutoff frequency FLend=FL+18*SSL;
    2.1.4)根据频率比获得高频频率FH=FL*FRatio,其中FRatio为SC晶片高频频率和低频频率的频率比;2.1.4) Obtain the high frequency frequency FH=FL*FRatio according to the frequency ratio, wherein FRatio is the frequency ratio of the high frequency frequency and the low frequency frequency of the SC chip;
    2.1.5)根据步骤2.1.2)、2.1.3)的方法获得高频扫频起始频率和高频扫频截止频率;根据高低频扫频起始频率和截止频率计算扫频范围:FRange=Fmax-Fmin,其中Fmax为高低频扫频起始频率和截止频率的最大值,Fmin为高低频扫频起始频率和截止频率的最小值;2.1.5) Obtain the high frequency sweep start frequency and the high frequency sweep cutoff frequency according to the methods of steps 2.1.2) and 2.1.3); calculate the sweep frequency range according to the high and low frequency sweep start frequency and cutoff frequency: FRange =Fmax-Fmin, where Fmax is the maximum value of the start frequency and cutoff frequency of the high and low frequency sweep, and Fmin is the minimum value of the start frequency and cutoff frequency of the high and low frequency sweep;
    2.1.6)以FRange为中心将扫频范围扩大n倍,设置相应的扫频起始频率和扫频截止频率,n为正整数,数值越大完成全频段扫频的时间越短,但是扫频测到谐振频率的成功率和精度会相应降低;2.1.6) Take FRange as the center to expand the sweep frequency range by n times, and set the corresponding sweep frequency start frequency and sweep cutoff frequency. n is a positive integer. The success rate and accuracy of frequency measurement of the resonant frequency will be reduced accordingly;
    2.1.7)将本段扫频的低频频率值设置为下一段扫频的高频频率值,并可得到扫频起始频率和扫频截止频率;2.1.7) Set the low frequency value of this sweep to the high frequency of the next sweep, and get the sweep start frequency and sweep cutoff frequency;
    根据扫频范围设置扫频步进,若扫频范围大于8MHz,则设置扫频步进为4kHz,若扫频范围为6~8MHz,则设置扫频步进为3kHz,若扫频范围为4~6MHz,则设置扫频步进为2kHz,若扫频范围为3~4MHz,则设置扫频步进为1.5kHz,若扫频范围小于3MHz,则设置扫频步进为1kHz;Set the sweep step according to the sweep range. If the sweep range is greater than 8MHz, set the sweep step to 4kHz. If the sweep range is 6 to 8MHz, set the sweep step to 3kHz. If the sweep range is 4 ~6MHz, set the sweep frequency step to 2kHz, if the sweep frequency range is 3~4MHz, set the sweep frequency step to 1.5kHz, if the sweep frequency range is less than 3MHz, set the sweep frequency step to 1kHz;
    根据扫频起始频率设置峰值约束,扫频起始频率小于8MHz,设置峰值约束为低频峰值约束,扫频起始频率大于等于8MHz,设置峰值约束为高频峰值约束;Set the peak constraint according to the sweep start frequency. If the sweep start frequency is less than 8MHz, set the peak constraint as the low frequency peak constraint. If the sweep start frequency is greater than or equal to 8MHz, set the peak constraint as the high frequency peak constraint;
    根据扫频中心频率求扫频幅度:
    Figure PCTCN2020118129-appb-100002
    为n阶多项式,其中SRRatio为扫频幅度系数,Fmiddle为扫频中心频率;
    Find the sweep amplitude based on the sweep center frequency:
    Figure PCTCN2020118129-appb-100002
    is an nth-order polynomial, where SRRatio is the sweep amplitude coefficient, and Fmiddle is the sweep center frequency;
    对本段扫频范围进行N等分细分获取细分后的频率,根据细分后的频率分别计算高频和低频对应的搜索宽度;Subdivide the frequency range of this segment into N equal subdivisions to obtain the subdivided frequencies, and calculate the search width corresponding to the high frequency and the low frequency according to the subdivided frequencies;
    设置本段的高频频率平均值为本段扫频的截止频率,设置本段的低频频率 平均值为本段扫频的起始频率;Set the average high frequency frequency of this section as the cutoff frequency of the sweep, and set the average low frequency of this section as the start frequency of the sweep;
    根据上述获取的扫频参数设置扫频模块,开始扫频;Set the frequency sweeping module according to the above-obtained frequency sweeping parameters, and start frequency sweeping;
    频率切换流程进行如下操作:The frequency switching process is as follows:
    ①判断当前扫频段数是否大于系统设置的最大扫频频段数,若大于,则直接退出频率切换流程,进入全频段数据处理流程;若不大于,则当前扫频段数加1;① Determine whether the current number of sweep frequency bands is greater than the maximum number of sweep frequency bands set by the system. If it is greater, it will directly exit the frequency switching process and enter the full frequency band data processing process; if not, add 1 to the current sweep frequency band number;
    ②使用上次扫频参数计算时得到的下一段扫频的高频谐振频率,通过上述的自动搜索扫频参数和测频参数设置方法得到新的扫频参数和测频参数;②Using the high-frequency resonant frequency of the next sweep frequency obtained in the last sweep frequency parameter calculation, obtain new sweep frequency parameters and frequency measurement parameters through the above-mentioned automatic search sweep frequency parameter and frequency measurement parameter setting method;
    ③根据新得到的扫频参数设置扫频模块进行扫频;同时设置扫频模块控制变量:扫频模块边沿跳变标志位清零,扫频模块扫频上升沿和下降沿采样数据个数统计清零,扫频模块扫频上升沿和下降沿采样完成标志位清零,扫频模块扫频上升沿和下降沿采样处理标志位清零。③ According to the newly obtained frequency sweep parameters, set the frequency sweep module to sweep the frequency; at the same time, set the control variable of the frequency sweep module: the edge hopping flag of the frequency sweep module is cleared to zero, and the number of sampling data on the rising and falling edges of the frequency sweep module is counted. Cleared, the sweeping rising edge and falling edge sampling completion flag bit of the frequency sweeping module is cleared, and the sweeping frequency rising edge and falling edge sampling processing flag bit of the frequency sweeping module is cleared to zero.
  7. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,跟踪测频功能的双频率跟踪功能中未测到波形时,此次扫频时探头下面没有晶片或未测到谐振频率,从而当晶片区分算法连续未测到频率次数会进行加1处理,同时判断是否该片晶片测频结束;并且采用对频率1和频率2所在扫频范围内分别进行全频段测频,频率1和频率2都未测到时,结束本次测频;而测频采用第二方案进行;The SC-cut quartz wafer on-line grinding frequency measurement system according to claim 1, characterized in that, when no waveform is detected in the dual-frequency tracking function of the tracking frequency measurement function, there is no wafer or no measurement under the probe during this frequency sweep. to the resonant frequency, so that when the number of times the frequency is not measured continuously by the chip discrimination algorithm, it will be incremented by 1, and at the same time, it will be judged whether the frequency measurement of the chip is over; , when both frequency 1 and frequency 2 are not measured, this frequency measurement is ended; and the frequency measurement is carried out using the second scheme;
    测到前一个波形时,先对频率1所在扫频范围内进行全频段测频,测到频率1后,对1.095附近的N*SS范围进行9点匹配,结果为匹配不到频率,结束本次测频;其中测频采用第一方案进行;When the previous waveform is measured, first perform a full-band frequency measurement within the frequency sweep range of frequency 1. After measuring frequency 1, perform 9-point matching on the N*SS range near 1.095. The result is that the frequency cannot be matched. Secondary frequency measurement; wherein the frequency measurement is carried out using the first scheme;
    频率1扫频范围内测到2个及2个以上波形时,对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为测到频率1所在频段的2个频率或2 个以上频率值,此时取其中频率最大的值作为频率1并存入频率1所在的数组;其中测频采用第二方案进行;When two or more waveforms are detected in the frequency sweep range of frequency 1, the full-band frequency measurement is carried out respectively in the frequency sweep range of frequency 1 and frequency 2, and the frequency measurement result is that the two frequencies or If there are more than 2 frequency values, at this time, take the value with the largest frequency as frequency 1 and store it in the array where frequency 1 is located; the frequency measurement adopts the second scheme;
    测到后一个波形时,对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为只测到频率2,将其存入频率2所在的数组;其中测频采用第二方案进行;When the latter waveform is measured, the full-band frequency measurement is carried out respectively in the frequency sweep range of frequency 1 and frequency 2. The frequency measurement result is that only frequency 2 is measured, and it is stored in the array where frequency 2 is located; The second plan is carried out;
    频率2扫频范围内测到2个及2个以上波形时,对频率1和频率2所在扫频范围内分别进行全频段测频,测频结果为只测到频率2所在频段的2个频率或2个以上频率值,此时取其中频率最大的值作为频率1并存入频率1所在的数组;其中测频采用第二方案进行;When two or more waveforms are detected in the frequency sweep range of frequency 2, perform full-band frequency measurement in the sweep frequency range of frequency 1 and frequency 2 respectively. The result of frequency measurement is that only 2 frequencies in the frequency band of frequency 2 are measured. Or more than 2 frequency values, at this time, take the value with the largest frequency as frequency 1 and store it in the array where frequency 1 is located; the frequency measurement is carried out by the second scheme;
    测到2个波形,分别在2个频率扫频范围内时,对频率1所在的频段进行全频段测频,测到频率1后,将其存入频率1所在的数组,对频率1对应的N*1.095范围内进行频率波形匹配,若匹配到频率2,则存储到频率2所在的数组,若匹配不到,则结束此次测频;其中测频采用第一方案进行;When two waveforms are measured, and they are respectively within the two frequency sweep ranges, perform full-band frequency measurement on the frequency band where frequency 1 is located. After measuring frequency 1, store it in the array where frequency 1 is located, and measure the The frequency waveform matching is performed within the range of N*1.095. If the frequency 2 is matched, it will be stored in the array where the frequency 2 is located. If the frequency cannot be matched, the frequency measurement will be ended; the frequency measurement is performed using the first scheme;
    频率1扫频范围内测到1个波形,频率2扫频范围内测到2个及2个以上波形时,对频率1所在的频段进行全频段测频,测到频率1后,将其存入频率1所在的数组,若频率2处测到的频率与频率1处测到频率比例关系不是在±N*1.095内,则认为频率1为有效信号,存入频率1所在的数组,频率2处测到的信号为无效信号;其中测频采用第一方案进行;When one waveform is detected within the frequency sweep range of frequency 1, and two or more waveforms are detected within the frequency sweep range of frequency 2, perform full-band frequency measurement on the frequency band where frequency 1 is located. Enter the array where frequency 1 is located. If the proportional relationship between the frequency measured at frequency 2 and the frequency measured at frequency 1 is not within ±N*1.095, then frequency 1 is considered to be a valid signal, and stored in the array where frequency 1 is located, frequency 2 The measured signal is invalid signal; wherein the frequency measurement adopts the first scheme;
    频率1扫频范围内测到2个及2个以上波形,频率2扫频范围内测到1个波形时,分别对频率1和频率2所在的频段进行全频段匹配,得到频率1处2个及以上频率值,频率2处1个频率值,此时将频率2作为基数,将其除以1.095后查找±N处是否有频率1的频率,若有则存储,若匹配不到则结束本次测频;其中测频采用第二方案进行;When two or more waveforms are detected within the frequency sweep range of frequency 1, when one waveform is detected within the frequency sweep range of frequency 2, perform full-band matching on the frequency bands where frequency 1 and frequency 2 are located respectively, and obtain 2 waveforms at frequency 1. and above frequency value, 1 frequency value at frequency 2, at this time, take frequency 2 as the base number, divide it by 1.095, and find out whether there is a frequency of frequency 1 at ±N. Secondary frequency measurement; wherein the frequency measurement is carried out by the second scheme;
    频率1和频率2扫频范围内分别测到2个及2个以上波形时,对频率1和频率2所在频段分别进行全频段测频,然后对相应的数据进行处理;其中测频采用第二方案进行。When two or more waveforms are measured in the frequency sweep range of frequency 1 and frequency 2, respectively, perform full-band frequency measurement on the frequency bands where frequency 1 and frequency 2 are located, and then process the corresponding data; program is carried out.
  8. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,单频率跟踪功能中的单次扫频的测频谐振波形分析和具体处理过程如下:SC-cut quartz wafer on-line grinding and frequency measurement system according to claim 1, is characterized in that, the frequency measurement resonance waveform analysis and concrete processing process of single frequency sweep in single frequency tracking function are as follows:
    2.2.1)当前频率扫频范围内未匹配到谐振波形,则不管前向频率扫频范围和后向频率扫频范围是否存在谐振波形,都不进行波形匹配;2.2.1) If the resonant waveform is not matched in the current frequency sweep range, no matter whether there is a resonant waveform in the forward frequency sweep range and the backward frequency sweep range, the waveform matching will not be performed;
    2.2.2)当前频率扫频范围内匹配到1个符合条件的谐振波形,则对前向频率扫频范围在±N*(1/1.095)处进行波形匹配,对后向频率扫频范围在±N*1.095进行波形匹配,根据匹配结果分别判断是否在频率比范围内,若在则分别存入相关数组;2.2.2) If a qualified resonant waveform is matched within the current frequency sweep range, the waveform matching is performed for the forward frequency sweep range at ±N*(1/1.095), and the backward frequency sweep range is at ±N*(1/1.095). ±N*1.095 for waveform matching, according to the matching results to determine whether it is within the frequency ratio range, if so, store it in the correlation array respectively;
    2.2.3)当前频率扫频范围内匹配到2个及以上谐振波形,则分别对三个扫频范围进行整个频率范围内的测频,根据测频结果进行数据判断;2.2.3) If two or more resonant waveforms are matched within the current frequency sweep range, the frequency measurement in the entire frequency range shall be carried out for the three sweep frequency ranges respectively, and the data shall be judged according to the frequency measurement results;
    测频参数初始化的具体设置步骤如下:The specific setting steps of frequency measurement parameter initialization are as follows:
    2.3.1)双频率跟踪测频中单次扫频测频时,低频频率和高频频率分别测到的谐振频率次数清零,瞬时谐振频率数组清零,峰峰值最大值谐振频率清零;单频率跟踪测频流程中单次扫频测频时,当前频率、前向频率和后向频率分别测到的谐振频率次数清零,瞬时谐振频率数组清零,峰峰值最大值谐振频率清零;2.3.1) During the single sweep frequency measurement in the dual-frequency tracking frequency measurement, the number of resonance frequencies measured by the low frequency frequency and the high frequency frequency respectively is cleared, the instantaneous resonance frequency array is cleared, and the peak-to-peak maximum resonance frequency is cleared; During a single sweep frequency measurement in the single-frequency tracking frequency measurement process, the number of resonance frequencies measured by the current frequency, forward frequency and backward frequency are cleared to zero, the instantaneous resonance frequency array is cleared to zero, and the peak-to-peak maximum resonance frequency is cleared to zero. ;
    2.3.2)在晶片区分算法中使用的变量,双频率跟踪测频流程中的高频频率和低频频率对应的变量和单频率跟踪测频流程中的当前频率、前向频率和后向频率对应的变量分别初始化;连续未测到谐振频率次数、连续测到谐振频率次数和连续测到谐振频率后连续未测到谐振频率次数都清零,单片散差值清零, 指定时间内统计的单片散差片数计数清零,指定时间内所有单片散差值存储数组清零,单片瞬时谐振频率值存储数组清零,一圈内单片瞬时谐振频率存储数组清零,单圈瞬时谐振频率次数统计变量清零,本圈测到的晶片总数清零,上一圈测到的晶片总数清零,谐振频率单片平均值数据个数变量清零,在线测频一圈单片谐振频率平均值存储数组清零,在线测频每圈定时分段晶片数存储数组清零,在线测频每圈定时分段上一圈每段晶片数存储数组清零;2.3.2) The variables used in the wafer discrimination algorithm, the variables corresponding to high frequency and low frequency in the dual-frequency tracking frequency measurement process correspond to the current frequency, forward frequency and backward frequency in the single-frequency tracking frequency measurement process The variables are initialized separately; the number of consecutive unmeasured resonant frequencies, the number of consecutively measured resonant frequencies, and the number of consecutive unmeasured resonant frequencies after the resonant frequency has been continuously measured are cleared, and the single-chip dispersion value is cleared to zero, and the statistical The count of the single-chip scattered difference is cleared, all the single-chip scattered difference value storage arrays are cleared to zero within the specified time, the single-chip instantaneous resonance frequency value storage array is cleared, and the single-chip instantaneous resonance frequency storage array within one circle is cleared. The statistical variable of the number of instantaneous resonant frequencies is cleared, the total number of chips measured in this circle is cleared, the total number of chips measured in the previous circle is cleared, the number of data variables of the single-chip average value of the resonance frequency is cleared, and the single-chip frequency measurement is performed online. The resonant frequency average storage array is cleared to zero, the online frequency measurement timing segmented chip number storage array is cleared to zero, and the online frequency measurement timing segment is cleared to the previous circle.
    2.3.3)将圈数和转速判断相关变量初始化,包括:计圈异常监控时间计时清零,连续圈转速稳定标志位清零,在线测频单圈定时区段划分当前值清零,谐振频率平均值存储堆栈初次存储标志位;2.3.3) Initialize the variables related to the number of turns and speed judgment, including: clearing the abnormal monitoring time of the lap count, clearing the continuous lap speed stability flag, clearing the current value of the online frequency measurement single-lap timing section division, and resonant frequency averaging Value storage stack initial storage flag;
    2.3.4)跟踪测频统计量变量初始化。由于跟踪测频的统计量主要用于整盘实时频率、研磨速率、研磨圈数等界面显示变量统计,而双频率跟踪流程中显示SC晶片的低频谐振频率和高频谐振频率相关统计量,而单谐振频率跟踪测频流程中显示SC晶片的低频谐振频率和高频谐振频率中其中一个的统计量,因此双频率跟踪测频流程和单频率跟踪测频流程可共用一组参数,为低频谐振频率和高频谐振频率相关统计量;2.3.4) Initialization of tracking frequency measurement statistics variables. Since the statistics of tracking frequency measurement are mainly used to display variable statistics on the interface such as the real-time frequency of the whole disk, grinding rate, and number of grinding cycles, while the dual-frequency tracking process displays the related statistics of the low-frequency resonance frequency and high-frequency resonance frequency of the SC wafer, while The single resonance frequency tracking frequency measurement process displays the statistics of one of the low frequency resonance frequency and the high frequency resonance frequency of the SC wafer. Therefore, the dual frequency tracking frequency measurement process and the single frequency tracking frequency measurement process can share a set of parameters, which is the low frequency resonance frequency. Frequency and high frequency resonance frequency related statistics;
    2.3.5)扫频模块控制变量初始化;2.3.5) Initialization of frequency sweep module control variables;
    扫频参数的具体设置步骤如下:The specific setting steps of frequency sweep parameters are as follows:
    2.4.1)双频率跟踪测频时,根据低频谐振频率设置波形峰值约束值;单频率跟踪测频时,根据当前谐振频率设置波形峰值约束值;2.4.1) When dual-frequency tracking frequency measurement, set the waveform peak constraint value according to the low-frequency resonance frequency; when single-frequency tracking frequency measurement, set the waveform peak constraint value according to the current resonance frequency;
    2.4.2)根据波形搜索宽度系数设置搜索宽度;其中双频率跟踪测频时,根据自动搜索得到的高频谐振频率和低频谐振频率设置对应的搜索宽度,搜索宽度获取的公式为频率的N阶多多项式;单频率跟踪测频时,根据自动搜索得到的当前谐振频率计算得到前向频率和后向频率,前向频率为当前频率除以频率 比,后向频率为当前频率*频率比,再根据当前频率、前向频率和后向频率设置对应的搜索宽度,其中前向频率搜索宽度的计算使用低频搜索宽度系数,当前频率和后向频率搜索宽度的计算使用高频搜索宽度系数;2.4.2) Set the search width according to the waveform search width coefficient; in the case of dual-frequency tracking frequency measurement, set the corresponding search width according to the high-frequency resonant frequency and low-frequency resonant frequency obtained by automatic search, and the formula obtained by the search width is the N order of the frequency Multi-polynomial; when single-frequency tracking frequency measurement, the forward frequency and backward frequency are calculated according to the current resonance frequency obtained by automatic search, the forward frequency is the current frequency divided by the frequency ratio, the backward frequency is the current frequency * frequency ratio, and then Set the corresponding search width according to the current frequency, forward frequency and backward frequency, wherein the calculation of the forward frequency search width uses the low frequency search width coefficient, and the calculation of the current frequency and the backward frequency search width uses the high frequency search width coefficient;
    2.4.3)根据搜索宽度和当前频率获取相应的扫频范围;双频率跟踪测频时,2.4.3) Obtain the corresponding sweep frequency range according to the search width and current frequency; when dual-frequency tracking frequency measurement,
    高频频率的扫频范围为:(高频谐振频率-12SS)~(高频谐振频率+24SS);The sweep frequency range of high frequency frequency is: (high frequency resonance frequency -12SS) ~ (high frequency resonance frequency +24SS);
    低频频率的扫频范围为:(低频谐振频率-12SS)~(低频谐振频率+24SS)The sweep frequency range of low frequency frequency is: (low frequency resonance frequency -12SS) ~ (low frequency resonance frequency +24SS)
    单频率跟踪测频时,When single frequency tracking frequency measurement,
    当前频率的扫频范围为:(当前谐振频率-12SS)~(当前谐振频率+24SS);The sweep frequency range of the current frequency is: (current resonance frequency -12SS) ~ (current resonance frequency +24SS);
    前向频率的扫频范围为:(前向谐振频率-12SS)~(前向谐振频率+24SS);The sweep frequency range of the forward frequency is: (forward resonance frequency -12SS) ~ (forward resonance frequency +24SS);
    后向频率的扫频范围为:(后向谐振频率-12SS)~(后向谐振频率+24SS)The sweep frequency range of the backward frequency is: (backward resonance frequency -12SS) ~ (backward resonance frequency +24SS)
    其中SS为对应频率的搜索宽度;where SS is the search width of the corresponding frequency;
    2.4.4)根据谐振频率和扫频幅度系数获取扫频幅度,其中双频率跟踪测频中使用高频谐振频率计算,单频率跟踪测频中使用当前谐振频率计算;2.4.4) Obtain the frequency sweep amplitude according to the resonant frequency and the frequency sweep amplitude coefficient, in which the high frequency resonance frequency is used to calculate the dual frequency tracking frequency measurement, and the current resonance frequency is used to calculate the single frequency tracking frequency measurement;
    2.4.5)根据低频频率的搜索宽度和前向频率的搜索宽度计算扫频步进;2.4.5) Calculate the frequency sweep step according to the search width of the low frequency frequency and the search width of the forward frequency;
    2.4.6)根据各个频率对应的扫频范围设置当前扫频模块的扫频起始频率和扫频截止频率,计算各个频率段对应的扫频点数,各个频段对应总的扫频范围内的扫频起始位置;2.4.6) Set the sweep start frequency and sweep cutoff frequency of the current sweep module according to the sweep frequency range corresponding to each frequency, calculate the sweep frequency points corresponding to each frequency band, and each frequency band corresponds to the sweep frequency in the total sweep frequency range. frequency starting position;
    2.4.7)根据上述得到的扫频参数设置扫频模块参数,开始扫频。2.4.7) Set the parameters of the frequency sweep module according to the frequency sweep parameters obtained above, and start the frequency sweep.
  9. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,低频扫频范围内全频段波形匹配的结果分别进行高频扫频范围内的波形处理,具体步骤如下:The SC-cut quartz wafer on-line grinding frequency measurement system according to claim 1, is characterized in that, the result of full-band waveform matching in the low frequency sweep frequency range is respectively carried out in the waveform processing in the high frequency sweep frequency range, and the concrete steps are as follows:
    2.5.1)通过9点波形匹配算法在低频扫频范围内进行全频段波形匹配,搜索宽度采用低频搜索宽度,若匹配到符合波形特征的波形,则判断该波形是否 满足峰值约束条件,若满足峰值约束条件,则获取当前匹配成功的波形位置,对该段波形进行平滑处理后获取峰值最大处作为谐振频率值,判断该谐振频率是否在频宽约束范围内,则将该频率存入低频单次扫频瞬时谐振频率数组,同时判断该频率对应的峰峰值是否大于本次扫频低频频率范围内测到的频率的峰峰值,若大于则将低频频率范围内测到的最大峰峰值频率设置为本次测到的谐振频率,将低频扫频范围的波形匹配点向前推进6SSL继续进行波形匹配,直到匹配点推进到低频扫频采样总点数-9SSL;若不满足峰值约束条件或者不在频宽约束范围内,则将低频扫频范围的波形匹配点向前推进1点继续进行波形匹配,直到匹配点推进到低频扫频采样总点数-9SSL;2.5.1) The 9-point waveform matching algorithm is used to perform full-band waveform matching in the low-frequency sweep frequency range. The search width adopts the low-frequency search width. If a waveform that matches the waveform characteristics is matched, it is judged whether the waveform meets the peak constraint condition. The peak constraint condition is to obtain the current waveform position that is successfully matched. After smoothing the waveform, the maximum peak value is obtained as the resonant frequency value, and it is judged whether the resonant frequency is within the bandwidth constraint range, and the frequency is stored in the low-frequency single Array of instantaneous resonant frequencies of the second sweep, and at the same time determine whether the peak-to-peak value corresponding to this frequency is greater than the peak-to-peak value of the frequency measured in the low-frequency frequency range of this sweep. For the resonant frequency measured this time, advance the waveform matching point of the low frequency sweep frequency range by 6SSL and continue to perform waveform matching until the matching point is advanced to the total number of sampling points of the low frequency sweep frequency -9SSL; Within the wide constraint range, move the waveform matching point of the low frequency sweep frequency range forward by 1 point to continue waveform matching until the matching point is advanced to the total number of sampling points of the low frequency sweep frequency -9SSL;
    2.5.2)根据低频扫频范围内的测频结果进行高频扫频范围内的测频;2.5.2) Carry out frequency measurement in the high frequency sweep range according to the frequency measurement results in the low frequency sweep frequency range;
    若低频扫频范围内未测到谐振频率,则采用相同的方法对高频扫频范围进行全频段波形匹配;若高频扫频范围内也未测到符合条件的谐振频率,则结束本次测频;若高频扫频范围内测到1个符合条件的谐振频率,则将该谐振频率设置为本次测频测到的高频谐振频率,同时将设置高频谐振频率搜索成功标志位;若高频扫频范围内测到2个或两个以上符合条件的谐振频率,则将其中峰峰值最大的谐振频率设置为本次测频测到的高频谐振频率,同时将设置高频谐振频率搜索成功标志位;If the resonant frequency is not detected in the low frequency sweep range, use the same method to perform full-band waveform matching in the high frequency sweep range; Frequency measurement; if a qualified resonant frequency is detected in the high-frequency sweep range, the resonant frequency will be set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency search success flag will be set at the same time. ; If two or more qualified resonant frequencies are detected in the high-frequency sweep range, the resonant frequency with the largest peak-to-peak value is set as the high-frequency resonant frequency measured by this frequency measurement, and the high-frequency resonant frequency will be set at the same time. Resonant frequency search success flag;
    若低频扫频范围内测到1个谐振频率,则将该谐振频率设置为本次测频测到的低频谐振频率,通过低频谐振频率设置高频频率的波形匹配范围;高频频率=低频频率*频率比,再根据高频频率计算出高频频率在扫频范围内的位置;扫频模块上升沿时其满足
    Figure PCTCN2020118129-appb-100003
    其中F S为扫频的起始频率,
    Figure PCTCN2020118129-appb-100004
    为前向频率在扫频范围内的位置,F f为前向频率值;扫频模块下降沿时其满足
    Figure PCTCN2020118129-appb-100005
    得到前向频率在扫频范围内的位置后,根据系统设置参数,在 其
    Figure PCTCN2020118129-appb-100006
    范围内进行逐点波形匹配;在该频率范围内采用上述相同的方法进行波形匹配;若未匹配到波形,则结束本次测频;若匹配到一个符合条件的波形,则判断其谐振频率与低频谐振频率的比值是否在频率比范围内,若满足,则认为该高频扫频范围内匹配到的频率为高频谐振频率,同时将设置低频和高频谐振频率搜索成功标志位,本次测频结束,退出单次扫频双谐振频率匹配流程;若匹配到2个或者2个以上符合条件的波形,则将对应的谐振频率值分别与低频谐振频率值进行除法运算,判断其比值是否在频率比范围内,若在频率比范围内的谐振频率个数还是存在2个或者2个以上,则取其中峰峰值最大的频率作为高频谐振频率;
    If a resonant frequency is detected in the low frequency sweep range, the resonant frequency is set as the low frequency resonant frequency measured in this frequency measurement, and the waveform matching range of the high frequency frequency is set by the low frequency resonant frequency; high frequency frequency = low frequency frequency * frequency ratio, and then calculate the position of the high frequency frequency in the sweep frequency range according to the high frequency frequency; when the sweep frequency module rises, it satisfies the
    Figure PCTCN2020118129-appb-100003
    where F S is the starting frequency of the sweep,
    Figure PCTCN2020118129-appb-100004
    is the position of the forward frequency in the sweep frequency range, and F f is the forward frequency value; it satisfies the falling edge of the sweep frequency module
    Figure PCTCN2020118129-appb-100005
    After getting the position of the forward frequency in the sweep frequency range, according to the system setting parameters,
    Figure PCTCN2020118129-appb-100006
    Perform point-by-point waveform matching within the frequency range; use the same method as above to perform waveform matching within this frequency range; if the waveform is not matched, end the frequency measurement; Whether the ratio of the low-frequency resonant frequency is within the frequency ratio range, if so, it is considered that the matched frequency within the high-frequency sweep frequency range is the high-frequency resonant frequency, and the low-frequency and high-frequency resonant frequency search success flags will be set. After the frequency measurement is over, exit the single-sweep dual-resonance frequency matching process; if two or more qualified waveforms are matched, divide the corresponding resonant frequency value with the low-frequency resonant frequency value to determine whether the ratio is In the frequency ratio range, if there are still two or more resonant frequencies within the frequency ratio range, the frequency with the largest peak-to-peak value is taken as the high-frequency resonant frequency;
    若低频扫频范围内测到2个或者2个以上谐振频率,则对高频扫频范围进行全频段波形匹配;若高频扫频范围内未测到谐振频率,则取低频扫频范围内测到的峰峰值最大的频率作为低频谐振频率,本次测频结束;若高频扫频范围内测到的谐振频率至少有1个,则通过两轮循环分别取出低频频率和高频频率做除法运算,判断其商是否在频率比范围内,若在认为这两个频率分别为低频谐振频率和高频谐振频率,结束循环,本次测频结束;If two or more resonant frequencies are detected in the low-frequency sweep range, the full-band waveform matching is performed on the high-frequency sweep range; if no resonant frequency is detected in the high-frequency sweep range, the low-frequency sweep The frequency with the largest peak-to-peak value measured is taken as the low-frequency resonance frequency, and this frequency measurement is over; if there is at least one resonance frequency measured within the high-frequency sweep frequency range, the low-frequency and high-frequency frequencies are taken out through two rounds of cycles. Divide operation to determine whether the quotient is within the frequency ratio range. If the two frequencies are considered to be the low-frequency resonant frequency and the high-frequency resonant frequency, the cycle ends, and this frequency measurement ends;
    在低频扫频范围内和高频扫频范围内同时测到谐振频率,但是其比值不在频率比范围内时,系统认为低频扫频范围内测到的谐振频率是有效的,因为SC晶片需要的频率为低频频率。When the resonant frequency is measured in the low frequency sweep range and the high frequency sweep range at the same time, but the ratio is not within the frequency ratio range, the system considers the resonant frequency measured in the low frequency sweep range to be valid, because the SC chip needs frequencies are low frequencies.
  10. 根据权利要求1所述的SC切型石英晶片在线研磨测频系统,其特征在于,单频率跟踪测频以当前频率进行频率跟踪,因此在获取对应的前向频率或者后向频率时,都以当前频率为依据进行分析;具体步骤如下:The SC-cut quartz wafer on-line grinding frequency measurement system according to claim 1, wherein the single frequency tracking frequency measurement performs frequency tracking with the current frequency, so when acquiring the corresponding forward frequency or backward frequency, both The current frequency is used as the basis for analysis; the specific steps are as follows:
    2.6.1)在当前频率对应的扫频范围内进行全频段波形匹配,若匹配到满足特征条件的波形,则分别做峰值约束判断、频宽约束判断后,得到符合条件的 谐振频率;2.6.1) Perform full-band waveform matching within the frequency sweep range corresponding to the current frequency. If the waveforms that meet the characteristic conditions are matched, the peak constraint judgment and the bandwidth constraint judgment are respectively made to obtain the qualified resonance frequency;
    2.6.2)若未测到符合条件的当前频率,则结束本次测频;若测到1个符合条件的当前频率,则在当前频率对应的前向频率附近指定范围进行波形匹配;前向频率=当前频率/频率比,再根据前向频率计算出前向频率在扫频范围内的位置;扫频模块上升沿时其满足
    Figure PCTCN2020118129-appb-100007
    其中F S为扫频的起始频率,
    Figure PCTCN2020118129-appb-100008
    为前向频率在扫频范围内的位置,F f为前向频率值;扫频模块下降沿时其满足
    Figure PCTCN2020118129-appb-100009
    得到前向频率在扫频范围内的位置后,根据系统设置参数,在其
    Figure PCTCN2020118129-appb-100010
    范围内进行逐点波形匹配;
    2.6.2) If the current frequency that meets the conditions is not detected, the current frequency measurement will end; if a current frequency that meets the conditions is detected, the waveform matching will be performed in the specified range near the forward frequency corresponding to the current frequency; forward Frequency = current frequency/frequency ratio, and then calculate the position of the forward frequency within the sweep frequency range according to the forward frequency;
    Figure PCTCN2020118129-appb-100007
    where F S is the starting frequency of the sweep,
    Figure PCTCN2020118129-appb-100008
    is the position of the forward frequency in the sweep frequency range, and F f is the forward frequency value; it satisfies the falling edge of the sweep frequency module
    Figure PCTCN2020118129-appb-100009
    After getting the position of the forward frequency in the sweep frequency range, according to the system setting parameters,
    Figure PCTCN2020118129-appb-100010
    Point-by-point waveform matching within the range;
    2.6.3)测到1个符合条件的当前频率时,在前向频率扫频范围内的指定范围进行逐点匹配,若匹配到符合特征的波形,则获取其频率值,对当前频率和获取的频率值进行除法运算,若其比值在频率比最大值和频率比最小值范围内,则认为得到满足条件的前向频率,结束本次测频,若比值不在频率比范围内,则继续进行匹配,直到完成所有点的匹配;2.6.3) When a current frequency that meets the conditions is measured, perform point-by-point matching in the specified range within the forward frequency sweep range. If a waveform that meets the characteristics is matched, its frequency value is obtained, and the current frequency and the obtained frequency are obtained. If the ratio is within the range of the maximum frequency ratio and the minimum value of the frequency ratio, it is considered that the forward frequency that meets the conditions is obtained, and the current frequency measurement is ended. If the ratio is not within the frequency ratio range, continue. Match until all points are matched;
    2.6.4)测到1个符合条件的当前频率,若前向频率扫频范围内的指定范围未匹配到满足条件的前向频率,则采用相同的方法,对后向频率扫频范围内的指定范围进行逐点波形匹配,若得到满足条件的后向频率,则结束本次测频,若未得到,则继续进行匹配,直到完成所有点的匹配;2.6.4) A current frequency that meets the conditions is measured. If the specified range within the forward frequency sweep range does not match the forward frequency that meets the conditions, the same method is used to measure the frequency within the backward frequency sweep range. Specify the range to perform point-by-point waveform matching. If the backward frequency that meets the conditions is obtained, the frequency measurement will be ended. If not, the matching will continue until all points are matched;
    2.6.5)测到2个或者2个以上的当前频率时,先对前向频率扫频范围进行全频段波形匹配;若未匹配到波形,则对后向频率扫频范围进行全频段波形匹配;若匹配到波形,则通过2轮循环分别取出当前频率和前向频率进行除法运算,判断比值是否在频率比最大值和频率比最小值范围内,若在范围内,则分别存储该当前频率和前向频率,结束循环,同时结束本次测频,若不存在在范围内的当前频率和前向频率,则对后向频率扫频范围进行全频段波形匹配;2.6.5) When two or more current frequencies are detected, first perform full-band waveform matching on the forward frequency sweep range; if the waveform is not matched, perform full-band waveform matching on the backward frequency sweep range ; If the waveform is matched, the current frequency and the forward frequency will be taken out through 2 rounds of cycles for division operation, to determine whether the ratio is within the range of the maximum frequency ratio and the minimum value of the frequency ratio. If it is within the range, the current frequency will be stored separately. and forward frequency, end the cycle, and end this frequency measurement at the same time, if there is no current frequency and forward frequency within the range, then perform full-band waveform matching on the backward frequency sweep range;
    2.6.6)后向频率扫频范围全频段匹配完成后,判断匹配到的波形个数;若未匹配到波形,则存储当前频率数组内峰峰值最大的频率作为当前频率,结束本次测频;若匹配到波形,则通过2轮循环分别取出后向频率和当前频率进行除法运算,判断比值是否在频率比最大值和频率比最小值范围内,若在范围内,则分别存储该当前频率和后向频率,结束循环,同时结束本次测频。2.6.6) After the full-band matching of the backward frequency sweep frequency range is completed, determine the number of matched waveforms; if no waveforms are matched, store the frequency with the largest peak-to-peak value in the current frequency array as the current frequency, and end this frequency measurement ; If the waveform is matched, the backward frequency and the current frequency are taken out through 2 rounds of cycles for division operation to determine whether the ratio is within the range of the maximum frequency ratio and the minimum value of the frequency ratio. If it is within the range, the current frequency is stored separately. and backward frequency to end the cycle and end this frequency measurement at the same time.
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US5160901A (en) * 1990-09-13 1992-11-03 Frequency Electronics, Inc. Multimode crystal oscillator
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