WO2022050511A1 - Method for preparing bamboo culm in which cracking and mold growth are inhibited - Google Patents

Method for preparing bamboo culm in which cracking and mold growth are inhibited Download PDF

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WO2022050511A1
WO2022050511A1 PCT/KR2020/017905 KR2020017905W WO2022050511A1 WO 2022050511 A1 WO2022050511 A1 WO 2022050511A1 KR 2020017905 W KR2020017905 W KR 2020017905W WO 2022050511 A1 WO2022050511 A1 WO 2022050511A1
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bamboo
drying
minutes
barrel
hours
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PCT/KR2020/017905
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French (fr)
Korean (ko)
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박영수
유선희
권세환
조성용
김태영
로자르데이지
최현창
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담양죽순 영농조합법인
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Priority to JP2023515548A priority Critical patent/JP2023553236A/en
Publication of WO2022050511A1 publication Critical patent/WO2022050511A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/001Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002Cane, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/20Removing fungi, molds or insects

Definitions

  • the present invention relates to a method for manufacturing a multi-purpose bamboo barrel that suppresses splitting and mold generation, and effectively drying bamboo through a coating using a multi-complex containing bamboo multi extract and a special multi-step drying method to use bamboo for various purposes. It relates to a method for manufacturing a barrel.
  • wood undergoes deformation according to the difference in moisture content between the outer and inner skins and its own strength, and in bamboo, if the bamboo is thinned according to the difference in moisture content between the inner and outer skins, splitting occurs.
  • Korean Patent Laid-Open No. 10-0457232 (a drying method for preventing splitting of a whole bamboo) contains moisture through the maguri surface of the bamboo
  • a drying method of whole bamboo which consists of sealing the bamboo surface with an appropriate moisture barrier film so that evaporation is completely or partially blocked, and then drying it within a predetermined temperature range in a heating device. Since bamboo is cut and used, this method cannot be used as it is.
  • bamboo wood (bamboo liver)
  • mold occurs in exposed areas depending on the location of use and the degree of moisture contained in it. Therefore, bamboo is prevented from growing mold by various preservation treatment methods.
  • the method of boiling and using it or roasting it in a fire to kill microorganisms (bacteria) on the surface and to burn nutrients to remove mold Prevents or inhibits the occurrence of mold by coating using synthetic resin.
  • An object of the present invention is to solve the above problems, and to provide various semi-permanent bamboo barrels for bamboo crafts according to multi-stage drying according to temperature and to solve the problems of splitting and mold generation.
  • loess powder and zeolite powder of 200 mash or less are mixed, mixed with purified water, and then the supernatant of this turbid solution is mixed
  • the complex is produced by distilling the vinegar obtained by cooling the gas generated within a temperature of 90 ° C to 280 ° C with a heating furnace in the process of pyrolysis of bamboo, and leaving the bamboo extract for at least 3 years, and after steaming the bark of the bamboo shoots at 80 to 120 ° C.
  • a bamboo shoot bark extract preparation step obtained by hot water extraction using a low-temperature fermented raw material, and a bamboo extract mixture prepared by mixing the bamboo extract and the bamboo shoot bark extract in a ratio of 1:1 and Fulvic acid may be formed, characterized in that it is prepared by mixing 1:1.
  • the temperature of the dried bamboo barrel is raised to 280° C. to 330° C., and then the fourth drying step is reduced and calcined for 0.5 to 1 hour, and the fourth dried bamboo barrel is fired at a temperature of 450° C. for 1 to 2 hours. and a cooling step of naturally cooling the fired bamboo barrel for 8 to 12 hours.
  • a circulating container is formed inside the drying furnace and may be formed to further include an internal air circulation step that automatically rotates in units of 20 minutes.
  • the present invention can produce the effect of simultaneously preventing splitting of the bamboo barrel and mold by immersing the bamboo barrel using a multi-complex containing bamboo extract having antibacterial, anti-inflammatory, and antifungal activity and then drying it. there is.
  • the bamboo barrel can be protected from the outside because the sap contained in the bamboo barrel escapes out during the drying process to create a coating effect.
  • 1 is a picture of the nodes of Bunjuk, Wangdae, and Maengjongjuk.
  • Figure 2 is a 200-fold, 1,000-fold magnification of the bamboo tube bundle of Bunjuk, Wangdae, Maengjongjuk.
  • FIG. 3 is a flowchart illustrating a method for manufacturing a bamboo barrel in which splitting and mold generation are suppressed according to an embodiment of the present invention.
  • 5 is a 200-fold, 500-fold, and 1,000-fold magnification of bamboo tube bundles of powdery porridge, wangdae, and maengjongjuk after high temperature drying treatment at 200° C. immersed in mineral solution according to an embodiment of the present invention.
  • FIG. 9 is a photograph showing the result of splitting/antibacterial treatment of bamboo and ordinary bamboo immersed in mineral solution at 200° C. high temperature according to an embodiment of the present invention.
  • Figure 1 is a photograph of the node of the king dae, bunjuk, and Maengjongjuk
  • Figure 2 is a photograph enlarged 200 times and 1,000 times of the bamboo tube bundle of the kingdae, bunjuk, and Maengjongjuk. The microscope was observed and photographed using a Carl-Zeiss Smart zoom 5 Digital Microscope.
  • FIG. 3 is a flowchart illustrating a method for manufacturing a bamboo barrel in which splitting and mold generation are suppressed according to an embodiment of the present invention.
  • the method for producing a bamboo barrel that suppresses splitting and mold generation of the present invention includes a mineral solution production step (S100), a bamboo barrel pretreatment step (S200), an immersion step (S300), primary drying (S400), secondary drying (S500). ) and tertiary drying (S600).
  • the mineral liquid preparation step (S100) and the bamboo barrel pretreatment step (S200) may be sequentially performed or may be applied to the immersion step (S300) after each production.
  • the mineral solution preparation step (S100) includes a mixed soil preparation step (S110), a turbid solution preparation step (S120) and a mineral dispersion step (S130).
  • mixed soil is prepared by mixing loess powder and zeolite in a ratio of 2:8.
  • the turbidity preparation step (S120) is prepared by mixing the prepared mixed soil and purified water in a ratio of 3:7.
  • the mineral dispersing step (S130) the recovered supernatant is set to 5 sec in pulse mode using a U-sonicator, and then the minerals are dispersed for 1 to 3 minutes to prepare a mineral solution.
  • the bamboo barrel pretreatment step (S200) includes a bamboo multi-complex manufacturing step (S210), an antibacterial treatment (S220) and an antibacterial drying step (S230).
  • the bamboo multi-complex manufacturing step (S210) prepares a bamboo multi-complex by mixing a bamboo extract and fulvic acid.
  • the antibacterial treatment (S220) a bamboo barrel is immersed in the manufactured bamboo complex for 30 minutes.
  • the antibacterial drying step (S230) the soaked bamboo barrel is recovered and then dried for 30 minutes to 1 hour.
  • the dried bamboo barrel is immersed in the bamboo multi-complex and immersed in the mineral solution for 1 to 2 hours.
  • the bamboo barrel In the primary drying (S400), the bamboo barrel is naturally dried for 1 to 2 hours after being immersed.
  • the secondary drying (S500) the bamboo barrels manufactured after natural drying are reduced and calcined at 180-230° C. for 1 to 2 hours in a drying furnace capable of multi-stage drying by temperature.
  • the tertiary drying (S600) circulates the reduced-calcined bamboo barrels to dry naturally for 30 minutes, and then wipes the surface to remove foreign substances.
  • the bamboo complex for antifungal activity of the present invention is an acidic solution in which the pH is lowered by mixing fulvic acid with a bamboo extract effective for antibacterial and anti-inflammatory properties. It effectively kills microorganisms due to acidity, and it is characterized in that it penetrates into the inside of the bamboo barrel and discharges nutrients to the outside when immersed.
  • the mixed soil dispersion designed to prevent splitting of bamboo barrels was used by mixing loess powder of 200 mash or less and zeolite (CAS NO 1318-02-1). Therefore, the optimal ratio was derived through various experiments, and the reason for using the U-sonicator to set the pulse mode to 5 sec and then disperse it for about 1 to 3 minutes is to break the minerals into small pieces to make it easier to penetrate into the bamboo.
  • the internal structure is not dense, so it is characterized in that it must be immersed in the dispersion.
  • the manufacturing method of the bamboo charcoal barrel is manufactured by firing the bamboo barrel manufactured by the tertiary drying (S600).
  • the manufacturing method of the bamboo charcoal barrel includes a fourth drying step (S700), a firing step (S800) and a cooling step (S900).
  • the dried bamboo barrel is reduced and calcined for 30 minutes to 1 hour after raising the temperature to 280° C. to 330° C. in a drying furnace.
  • the temperature of the drying furnace is raised to 450° C. after reduction calcination and calcined for 1 to 2 hours.
  • a circulation type container is installed and automatically rotated for 20 minutes to prevent drying and firing of the bamboo barrels from being performed properly due to a temperature difference between the upper and lower sides of the drying furnace.
  • the temperature is fixed at 280°C ⁇ 330°C, which is the thermal decomposition temperature of bamboo, heated for 30 minutes to 1 hour, and then the temperature is fixed at 450°C again for 1-2 It is characterized by time reduction calcination.
  • the fired bamboo barrel is cooled for 8 to 12 hours.
  • a thin specimen (thickness less than 0.5 mm) was collected for SEM imaging and observation with a stereo microscope, and attached to a circular stub with a diameter of 3 cm coated with carbon tape. After that, it was dried at 105°C for 1 hour, and after cooling, the corners of the specimen were partially treated with carbon paint and coated to make a conductor. After that, the sample was mounted on the SEM and cross-sections and surfaces were observed at various magnifications. The sample cut at 6 points was transferred to a stereo microscope after SEM observation, and the vascular bundle was observed at a magnification of 100 times.
  • the high-temperature drying condition is set to 200°C, so that it is possible to check the possibility that some components of bamboo ooze out to the surface and clog pores such as bamboo tube bundles during the drying process.
  • 5 is a 200-fold, 500-fold, and 1,000-fold magnification of cross-sectional bamboo tube bundles of Bunjuk, Wangdae, Maengjongjuk after being immersed in a mineral solution and then dried at 200°C. After drying, the wrinkled surface inside the tube bundle was found to be rough. It was found that when the bamboo was exposed to high temperatures, the material inside the bamboo oozes out to the surface and hardens as it dries.
  • FIG. 6 is a 1,000-fold, 5,000-fold, and 50,000-fold magnification of surface SEM images of powdered rice cakes, wangdae, and Maengjong-juk before high temperature drying treatment at 200° C. after immersion in mineral solution according to an embodiment of the present invention.
  • Wangdae is characterized by almost no micro-protrusions on the surface compared to powdered rice.
  • Maengjongjuk has few surface micro-protrusions unlike powdered rice, and has a rougher surface compared to royal porridge.
  • Figure 8 is a stereoscopic microscope observation of the cross-sections of powdered rice, kingdae, and Maengjongjuk before/after high-temperature drying treatment. After drying at high temperature, the tube bundles of Bunjuk, Wangdae, and Maengjongjuk were blocked in the stereomicroscopic image. This is because the mineral-treated (immersed) bamboo does not evaporate and hardens after exuding the material inside the bamboo when it is dried at high temperature, giving a coating effect, so that the bamboo barrel can be protected from the outside and the bamboo barrel can be used semi-permanently.
  • test strain For pre-culture of the test bacteria, the test strain was taken from the slope medium, inoculated in Tryptic soy broth, and cultured at 35 ⁇ 1° C. for 18 to 24 hours.
  • the test bacterial solution was diluted with sterile physiological saline so that the number of viable cells was (1 to 9.9) ⁇ 10 8 CFU/mL and used as the test bacterial solution.
  • 0.2 mL of the test bacteria solution was added to 20 mL of the sample (stock solution) and mixed, and then left at (22 ⁇ 2)°C for 60 minutes and 90 minutes.
  • the antibacterial effect test on the test strains Staphylococous aureus and Staphylococous epidermidis was initially diluted with D/E neutralizing broth.
  • the neutralized test solution was diluted step-by-step, and 1 mL was dispensed into 2 Petri dishes for each concentration. (15 ⁇ 25)mL of Tryptic soyagar prepared in advance at (45 ⁇ 50)°C was dispensed in a Petri dish, and coagulated at room temperature. The solidified Petri dish was inverted and incubated at (35 ⁇ 1)°C for (24 ⁇ 48) hours. The test was repeated twice for each strain, and the number of initial and control viable cells was measured using sterile physiological saline.
  • Table 1 below shows the results of the antibacterial test against Staphylococous aureus.
  • division Number of viable cells mean log Control (initial) 3.1 ⁇ 10 6 6.49 6.49 test group (After 60 minutes) I ⁇ 10 ⁇ 1.00 ⁇ 1.00 II ⁇ 10 ⁇ 1.00 test group (after 90 minutes) I ⁇ 10 ⁇ 1.00 ⁇ 1.00 II ⁇ 10 ⁇ 1.00
  • the initial number of inoculated bacteria was 3.1 ⁇ 10 6 CFU/mL, and the number of control bacteria after 60 and 90 minutes was 3.2 ⁇ 10 6 CFU/mL and 4.5 ⁇ 10 6 CFU/mL, respectively. After 60 and 90 minutes, the number of test bacteria was observed to be ⁇ 10 CFU/mL in both repeated tests.
  • Table 2 shows the results of the antibacterial test against Staphylococous epidermidis.
  • the initial number of inoculated bacteria was 3.2 ⁇ 10 6 CFU/mL, and the number of control bacteria after 60 and 90 minutes was 3.5 ⁇ 10 6 CFU/mL and 3.7 ⁇ 10 6 CFU/mL, respectively. After 60 and 90 minutes, the number of test bacteria was observed to be ⁇ 10 CFU/mL in both repeated tests.
  • Table 3 shows the summary of the results of the antibacterial test in Tables 1 and 2. (Unit: meam log)
  • the antibacterial test values for Staphylococous aureus were > 5.49 and > 5.49 at 60 minutes and 90 minutes, respectively, and the antibacterial test values for Staphylococous epidermidis were > 5.51 and > 5.51 at 60 minutes and 90 minutes, respectively. If the log reduction is 4 or more, it means 99.99% or more, and if it is 5 or more, it means 99.999%.
  • splitting and mold did not appear in the bamboo multiplex and high temperature dried bamboo (Bonjuk, Wangdae, Maengjongjuk) after mineral treatment, but both splitting and mold were observed in general bamboo. In the royal dynasty, splitting did not appear in 2 cases, but all 98 out of 100 exhibited cleavage. It was confirmed that if ordinary bamboo is dried at a high temperature without treatment with bamboo complex and minerals, the sap from the inside of the bamboo during the drying process causes splitting, and mold appears more actively after drying at high temperature.
  • the present invention can produce the effect of simultaneously preventing splitting and mold of the bamboo barrel by immersing the bamboo barrel using a multi-complex containing bamboo extract having antibacterial, anti-inflammatory and antifungal activity and drying it, and a high-temperature drying process Through this process, the nutrients in the bamboo barrel are properly removed and mold activity is inhibited, so the bamboo barrel can be used semi-permanently.

Abstract

The present invention relates to a method for preparing a bamboo culm in which cracking and mold growth are inhibited, the method comprising: a mineral solution preparation step of mixing a yellow soil powder and a zeolite powder, each having a mash of 200, and mixing same with purified water, and then using a U-sonicator to disperse a supernatant of the suspension for approximately 1-3 minutes, thereby preparing a mineral solution; a bamboo culm pretreatment step of immersing a bamboo culm in a complex for 30 minutes, and then drying same for 30 minutes to one hour; an immersion step of immersing the pretreated bamboo culm in the mineral solution for 1-2 hours; a primary drying step of performing natural drying for 1-2 hours after the immersion; a secondary drying step of performing drying at a temperature of 180-230°C for 1-2 hours in a drying furnace after the primary drying; and a tertiary drying step of naturally drying, for 30 minutes, the bamboo culm having been secondarily dried.

Description

할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법Manufacturing method of bamboo barrels that suppressed splitting and mold growth
본 발명은 할렬(割裂)과 곰팡이 발생을 억제한 다용도 대나무 통의 제조 방법에 관한 것으로서, 대나무 멀티 추출물이 포함된 멀티 콤플렉스를 이용한 코팅과 특수한 다단 건조 방식을 통해 효과적으로 대나무를 건조하여 다양한 용도의 대나무 통을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a multi-purpose bamboo barrel that suppresses splitting and mold generation, and effectively drying bamboo through a coating using a multi-complex containing bamboo multi extract and a special multi-step drying method to use bamboo for various purposes. It relates to a method for manufacturing a barrel.
일반적으로 나무는 외피와 내피 함수율, 자체 강도의 차이에 따라 변형이 발생하며, 대나무도 내외피의 함수율의 차이에 따라 대나무를 간벌하여 두면 할렬(割裂, 쪼개지고 갈라짐, crack)이 발생한다.In general, wood undergoes deformation according to the difference in moisture content between the outer and inner skins and its own strength, and in bamboo, if the bamboo is thinned according to the difference in moisture content between the inner and outer skins, splitting occurs.
대나무를 이용한 공예의 경우 바구니, 채반, 밥통, 우산, 전통 차 도구, 삿갓, 담뱃대, 지팡이, 부채, 돗자리, 장판, 울타리, 그릇, 죽부인 등 다양한 용품들이 제조되고 사용되어 왔다. 이러한 공예품의 경우 일부를 제외하고는 대나무를 얇게 쪼개고 다듬어서 제품을 만들기 때문에 할렬(割裂, 쪼개지고 갈라짐, crack)이 발생하지 않는다. In the case of crafts using bamboo, various items such as baskets, trays, rice cookers, umbrellas, traditional tea tools, hats, tobacco pipes, sticks, fans, mats, mats, boards, fences, bowls, and bamboo cookers have been manufactured and used. In the case of these crafts, with the exception of some, since bamboo is thinly sliced and trimmed to make products, cracks do not occur.
그러나 천연의 대나무 통을 이용하여 제품을 만들 경우, 할렬(割裂, 쪼개지고 갈라짐, crack)을 방지하기 위하여 2~3개월에 걸친 음건(陰乾)하거나 불에 굽는 방식 등 다양한 방법을 사용하나, 시간이 흐름에 따라 할렬(割裂, 쪼개지고 갈라짐, crack)이 발생한다. 따라서 할렬(割裂, 쪼개지고 갈라짐, crack)이 발생하지 않기 위해서는 대나무 종류별 특성을 활용한 다양한 가공 방법이 필요하다. However, when making products using natural bamboo barrels, in order to prevent splitting, various methods are used, such as drying in the shade for 2 to 3 months or roasting over a fire. According to this flow, cleavage occurs. Therefore, in order to prevent splitting, cracks, various processing methods utilizing the characteristics of each type of bamboo are required.
대나무 할렬(割裂, 쪼개지고 갈라짐, crack)과 관련하여 개시 된 선행기술로서 공개특허 제10-0457232호(통대나무(筒竹)의 쪼개짐 방지를 위한 건조방법)에는 통대나무의 마구리면을 통한 수분 증발이 완전 차단 또는 부분차단이 되도록 통대나무의 마구리면을 적절한 수분 차단막으로 밀봉하여 차폐막 처리한 후 가열장치 내에서 소정의 온도 범위로 건조시키는 단계로 이루어진 통대나무의 건조방법이 제시되어 있으나, 대부분 대나무를 절단하여 사용하므로 이러한 방법을 그대로 사용할 수 없다.As a prior art disclosed in relation to bamboo splitting, Korean Patent Laid-Open No. 10-0457232 (a drying method for preventing splitting of a whole bamboo) contains moisture through the maguri surface of the bamboo There has been proposed a drying method of whole bamboo, which consists of sealing the bamboo surface with an appropriate moisture barrier film so that evaporation is completely or partially blocked, and then drying it within a predetermined temperature range in a heating device. Since bamboo is cut and used, this method cannot be used as it is.
대나무의 경우 마디마다 생장조절물질인 지베렐린(gibberellin)이 분비되어 옥신(auxin)과 함께 생장촉진 호르몬 성분을 만들고 이것이 대나무를 폭발적인 성장이 이루어지게끔 한다. 발순 당해 연도에는 보통 1가지에서 3가지 또는 4가지까지 나오며, 2년째에는 1, 2, 3, 4가지의 첫마디나 둘째 마디에 새로운 가지가 나오고, 2마디 이상의 전년도 가지는 고사하여 떨어지며 떨어진 가지 자국이 선명하게 나타난다. 3년째에는 전년도에 나온 새 가지의 첫 마디나 둘째 마디에서 새로운 가지가 나오고 전년도 가지의 윗부분은 고사하여 떨어진다. 이와 같은 현상이 매년 거듭하므로 그 가지가 떨어진 자국의 수를 보고 대나무의 연령을 식별하는데 3년생까지는 쉽고 3년 이상 되면 가지의 끝이 고사하여 떨어져 식별하기 어렵다. 담양 등 대나무가 자라는 지역에서는 5년생 이상의 나무를 가죽 또는 고죽이라 하여 목재나 죽세공품의 재료로 사용하며, 3년생 이하의 것은 목질부가 단단하지 않아서 사용을 피하는 경향이 있다. In the case of bamboo, gibberellin, a growth regulator, is secreted at every node, and together with auxin, a growth-promoting hormone component is produced, which causes the bamboo to grow explosively. In the year of emergence, there are usually 1 to 3 or 4 branches, and in the second year, new branches appear on the first or second nodes of 1, 2, 3, 4 branches, and branches from the previous year with more than 2 nodes will die and fall off, leaving traces of fallen branches. appear clearly. In the third year, a new branch appears from the first or second node of the new branch from the previous year, and the upper part of the previous year's branch withers away and falls off. As this phenomenon repeats every year, it is easy to identify the age of a bamboo by looking at the number of marks on which the branches have fallen. In Damyang and other areas where bamboo grows, wood aged 5 years or older is called leather or porridge and used as a material for wood or bamboo crafts.
대나무 목재(죽간) 사용 시 사용장소에 따라, 함유하고 있는 습기의 정도에 따라 노출 부위에 곰팡이가 발생하나 대부분의 경우에는 영양분이 많은 마디 부분에서 곰팡이가 발생한다. 따라서 대나무는 다양한 보존처리 방식으로 곰팡이가 피는 것을 방지하는데, 담양에서 만들어진 죽공예품의 경우 뭉에 삶아 사용하는 방법, 불에 구어 표면의 미생물(균)을 사멸시키고, 영양분을 태워 제거하는 방식으로 곰팡이를 방지하는 방법, 합성수지를 사용하여 코팅하는 방식으로 곰팡이 발생을 방지하거나 억제한다. 여기에서는 최대한 인공적인 방식을 지양하고 자연 그대로의 방식으로 할렬(割裂, 쪼개지고 갈라짐, crack)방지와 곰팡이 발생을 방지하는 방법으로 대나무를 가공하는 것이 필요하다.When bamboo wood (bamboo liver) is used, mold occurs in exposed areas depending on the location of use and the degree of moisture contained in it. Therefore, bamboo is prevented from growing mold by various preservation treatment methods. In the case of bamboo crafts made in Damyang, the method of boiling and using it or roasting it in a fire to kill microorganisms (bacteria) on the surface and to burn nutrients to remove mold Prevents or inhibits the occurrence of mold by coating using synthetic resin. Here, it is necessary to avoid artificial methods as much as possible and process bamboo in a natural way to prevent splitting and mold growth.
본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 할렬과 곰팡이가 발생하는 문제를 해결하고 온도별 다단 건조에 따라 반영구적인 다양한 대나무 공예용 대나무 통을 제공하는 것에 그 목적이 있다. An object of the present invention is to solve the above problems, and to provide various semi-permanent bamboo barrels for bamboo crafts according to multi-stage drying according to temperature and to solve the problems of splitting and mold generation.
상기 목적을 달성하기 위해 본 발명의 일 실시예에 따른 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법은 200mash 이하의 황토분말과 지올라이트 분말을 혼합하여 정제수로 섞은 다음, 이 혼탁액의 상등액을 U-sonicator를 이용하여 1~3분 정도 분산시켜 미네랄액을 제조하는 미네랄액 제조단계와, 대나무 통을 콤플렉스에 30분간 침지시킨 후 30분 내지 1시간 건조하는 대나무 통 전처리 단계와, 상기 전처리된 대나무 통을 미네랄앤에 1 내지 2시간 침지시키는 침지단계와, 상기 침지된 후 1 내지 2시간 자연건조하는 1차 건조단계와, 상기 1차 건조 후 건조로에서 180 내지 230℃ 온도로 1 내지 2시간 건조하는 2차 건조단계 및 상기 2차 건조된 대나무 통을 30분간 자연건조하는 3차 건조단계로 형성될 수 있다. In order to achieve the above object, in the method for manufacturing a bamboo barrel in which splitting and mold generation is suppressed according to an embodiment of the present invention, loess powder and zeolite powder of 200 mash or less are mixed, mixed with purified water, and then the supernatant of this turbid solution is mixed A mineral solution preparation step of preparing a mineral solution by dispersing it for about 1 to 3 minutes using a U-sonicator, a bamboo barrel pretreatment step of immersing the bamboo barrel in the complex for 30 minutes and drying for 30 minutes to 1 hour, An immersion step of immersing the bamboo barrel in Mineral N for 1 to 2 hours, a primary drying step of natural drying for 1 to 2 hours after being immersed, and a drying furnace after the primary drying at a temperature of 180 to 230° C. for 1 to 2 hours It may be formed by a secondary drying step of drying and a tertiary drying step of naturally drying the second dried bamboo barrel for 30 minutes.
상기 콤플렉스는 대나무 열분해 과정에서 가열로 온도 90℃ ~ 280℃이내의 발생 가스를 냉각하여 얻어지는 초액을 증류하여, 3년 이상 정치한 대나무 추출액 제조단계와, 죽순 껍질을 80 내지 120℃에서 증숙처리 후 15 내지 80℃ 온도에서 20 내지 80시간 동안 저온 건조 후 저온 발효된 원물을 이용하여 열수 추출하여 얻어진 죽순껍질 추출물 제조단계 및 상기 대나무 추출액과 죽순껍질 추출물을 1:1의 비율로 섞어 만들어진 대나무 추출물 혼합액과 풀빅산(Fulvic acid)이 1:1로 섞어 제조된 것을 특징으로 형성될 수 있다. The complex is produced by distilling the vinegar obtained by cooling the gas generated within a temperature of 90 ° C to 280 ° C with a heating furnace in the process of pyrolysis of bamboo, and leaving the bamboo extract for at least 3 years, and after steaming the bark of the bamboo shoots at 80 to 120 ° C. After drying at a low temperature for 20 to 80 hours at a temperature of 15 to 80° C., a bamboo shoot bark extract preparation step obtained by hot water extraction using a low-temperature fermented raw material, and a bamboo extract mixture prepared by mixing the bamboo extract and the bamboo shoot bark extract in a ratio of 1:1 and Fulvic acid may be formed, characterized in that it is prepared by mixing 1:1.
상기 3차 건조 후 건조된 대나무 통을 280℃~330℃까지 온도를 올린 다음 0.5~1시간 환원소성하는 4차 건조단계와, 상기 4차 건조된 대나무 통을 450℃ 온도에서 1 내지 2시간 소성하는 소성단계 및 상기 소성이 끝난 대나무 통을 8 내지 12시간 자연 냉각하는 냉각단계를 포함하는 것을 특징으로 형성될 수 있다. After the third drying, the temperature of the dried bamboo barrel is raised to 280° C. to 330° C., and then the fourth drying step is reduced and calcined for 0.5 to 1 hour, and the fourth dried bamboo barrel is fired at a temperature of 450° C. for 1 to 2 hours. and a cooling step of naturally cooling the fired bamboo barrel for 8 to 12 hours.
상기 2차 건조단계에서 건조로 내부에 순환식 용기가 형성되어 20분 단위로 자동 회전하는 내부 공기순환 단계를 더 포함하는 것을 특징으로 형성될 수 있다.In the secondary drying step, a circulating container is formed inside the drying furnace and may be formed to further include an internal air circulation step that automatically rotates in units of 20 minutes.
상기와 같이 하여, 본 발명은 대나무 통을 항균, 항염, 항곰팡이 활성 효과가 있는 대나무 추출물이 포함된 멀티 콤플렉스를 사용하여 침지한 후 건조함으로써 대나무 통의 할렬과 곰팡이를 동시에 방지하는 효과를 낼 수 있다. 또한, 대나무 통은 건조과정에서 대나무 통에 내재되어 있던 수액이 밖으로 빠져나와 코팅의 효과를 내므로 대나무 통을 외부로부터 보호할 수 있다.As described above, the present invention can produce the effect of simultaneously preventing splitting of the bamboo barrel and mold by immersing the bamboo barrel using a multi-complex containing bamboo extract having antibacterial, anti-inflammatory, and antifungal activity and then drying it. there is. In addition, the bamboo barrel can be protected from the outside because the sap contained in the bamboo barrel escapes out during the drying process to create a coating effect.
또한, 대나무 통 내·외피의 함수율이 거의 같아지므로 할렬이 훨씬 더디게 진행될 수 있다. 그리고 상기 대나무 멀티 콤플렉스의 침지와 건조를 통하여 대나무통 속의 영양분을 적절히 제거하여 곰팡이 활성이 저해되므로 대나무통을 반영구적으로 사용할 수 있다.In addition, since the moisture content of the inner and outer skin of the bamboo barrel is almost the same, cleavage can proceed much more slowly. And, through immersion and drying of the bamboo multi-complex, nutrients in the bamboo barrel are appropriately removed, thereby inhibiting the fungal activity, so that the bamboo barrel can be used semi-permanently.
도 1은 분죽, 왕대, 맹종죽의 마디 사진이다. 1 is a picture of the nodes of Bunjuk, Wangdae, and Maengjongjuk.
도 2는 분죽, 왕대, 맹종죽의 죽간 관다발을 200배, 1,000배 확대한 사진이다. Figure 2 is a 200-fold, 1,000-fold magnification of the bamboo tube bundle of Bunjuk, Wangdae, Maengjongjuk.
도 3은 본 발명의 일 실시예에 따라 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법을 나타낸 흐름도이다. 3 is a flowchart illustrating a method for manufacturing a bamboo barrel in which splitting and mold generation are suppressed according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따라 미네랄액에 침지한 후 200℃ 고온 건조처리 전 분죽, 왕대, 맹종죽의 죽간 관다발을 200배, 500배, 1,000배 확대한 사진이다. 4 is a 200-fold, 500-fold, and 1,000-fold magnification of the bamboo stem bundles of powdered porridge, king dae, and Maengjong-juk before being immersed in a mineral solution according to an embodiment of the present invention and then subjected to high temperature drying at 200°C.
도 5는 본 발명의 일 실시예에 따라 미네랄액에 침지한 200℃ 고온 건조처리 후 분죽, 왕대, 맹종죽의 죽간 관다발을 200배, 500배, 1,000배 확대한 사진이다. 5 is a 200-fold, 500-fold, and 1,000-fold magnification of bamboo tube bundles of powdery porridge, wangdae, and maengjongjuk after high temperature drying treatment at 200° C. immersed in mineral solution according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따라 미네랄액에 침지한 200℃ 고온 건조처리 전 분죽, 왕대, 맹종죽의 표면이미지를 1,000배, 5,000배, 50,000배 확대한 사진이다. 6 is a 1,000-fold, 5,000-fold, and 50,000-fold magnification of the surface images of powdered porridge, wangdae, and maengjongjuk before high-temperature drying at 200° C. immersed in a mineral solution according to an embodiment of the present invention.
도 7은 본 발명의 일 실시예에 따라 미네랄액에 침지한 200℃ 고온 건조처리 후 분죽, 왕대, 맹종죽의 표면이미지를 1,000배, 5,000배, 50,000배 확대한 사진이다. 7 is a 1,000-fold, 5,000-fold, and 50,000-fold magnification of the surface images of powdered rice, king-dae, and maengjong-juk after high-temperature drying treatment at 200° C. immersed in mineral solution according to an embodiment of the present invention.
도 8은 본 발명의 일 실시예에 따라 미네랄액에 침지한 200℃ 고온 건조처리 전/후 분죽, 왕대, 맹종죽 횡단면의 현미경 촬영 이미지(100배 확대)이다. 8 is a microscopic image (100 times magnification) of the cross-sections of powdered rice cakes, Wangdae, and Maengjongjuk before and after 200°C high temperature drying treatment immersed in mineral solution according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따라 미네랄액에 침지한 200℃ 고온 건조처리된 대나무와 일반 대나무의 할렬/항균 결과 사진이다. 9 is a photograph showing the result of splitting/antibacterial treatment of bamboo and ordinary bamboo immersed in mineral solution at 200° C. high temperature according to an embodiment of the present invention.
다른 식으로 정의되지 않는 한, 본 명세서에서 사용된 모든 기술적 과학적 용어들은 본 발명이 속하는 기술분야에서 숙련된 전문가에 의해서 통상적으로 이해되는 것과 동일한 의미를 가진다. 일반적으로, 본 명세서에서 사용된 명명법은 본 기술분야에서 잘 알려져 있고 통상적으로 사용되는 것이다. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In general, the nomenclature used herein is those well known and commonly used in the art.
본원 명세서 전체에서, 어떤 부분이 어떤 구성 요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. Throughout this specification, when a part "includes" a component, it means that other components may be further included, rather than excluding other components, unless otherwise stated.
이하에서는 본 발명의 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법에 대하여 설명하도록 한다. Hereinafter, a method for manufacturing a bamboo barrel in which splitting and mold generation are suppressed according to the present invention will be described.
도 1은 왕대, 분죽, 맹종죽의 마디 사진이고, 도 2는 왕대, 분죽, 맹종죽의 죽간 관다발을 200배, 1,000배 확대한 사진이다. 현미경은 Carl-Zeiss Smart zoom 5 Digital Microscope를 이용하여 관찰하고 촬영하였으며, 표면은 100배, 내부 조직은 200배와 1,000배 확대하여 촬영하였다.Figure 1 is a photograph of the node of the king dae, bunjuk, and Maengjongjuk, and Figure 2 is a photograph enlarged 200 times and 1,000 times of the bamboo tube bundle of the kingdae, bunjuk, and Maengjongjuk. The microscope was observed and photographed using a Carl-Zeiss Smart zoom 5 Digital Microscope.
맹종죽과 분죽의 경우 아래 현미경 사진과 같이 줄기(죽간)의 기공이 뚜렷하여 반드시 위에 서술한 방식을 사용하여 건조하는 것을 특징으로 하나, 왕대의 경우 죽간의 현미경 사진에서 보듯이 맹종죽과 분죽에 비해 죽간의 조직이 훨씬 조밀하여 별도의 처리 없이도 건조 사용 시 할렬이 일어나지 않을 수 있다. 그 예로 담양산 죽제 그릇이나 안마기 등 대나무를 통으로 사용하는 제품의 경우 대부분 왕대를 사용하여 제작한다. 다만 곰팡이 방지를 동시에 진행하기 위해서는 위에 게시 된 방법에 따라 처리한 것이 효과적이다.In the case of Maengjongjuk and Bunjuk, as shown in the photomicrograph below, the pores of the stem (jukgan) are distinct, so it must be dried using the method described above. Since the structure of the is much denser, fragmentation may not occur during dry use without additional treatment. For example, in the case of products using bamboo as a barrel, such as bamboo bowls and massagers from Damyang, most of them are manufactured using a king rod. However, in order to prevent mold at the same time, it is effective to treat it according to the method posted above.
도 3은 본 발명의 일 실시예에 따라 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법을 나타낸 흐름도이다. 3 is a flowchart illustrating a method for manufacturing a bamboo barrel in which splitting and mold generation are suppressed according to an embodiment of the present invention.
상기 본 발명의 할렬과 곰팡이 발생을 억제한 대나무 통 제조 방법은 미네랄액 제조단계(S100), 대나무 통 전처리 단계(S200), 침지단계(S300), 1차 건조(S400), 2차 건조(S500) 및 3차 건조(S600)를 포함한다. 상기 미네랄액 제조단계(S100)와 대나무 통 전처리 단계(S200)는 순차적으로 진행되거나 각각 제조된 후 침지단계(S300)에 적용될 수 있다. The method for producing a bamboo barrel that suppresses splitting and mold generation of the present invention includes a mineral solution production step (S100), a bamboo barrel pretreatment step (S200), an immersion step (S300), primary drying (S400), secondary drying (S500). ) and tertiary drying (S600). The mineral liquid preparation step (S100) and the bamboo barrel pretreatment step (S200) may be sequentially performed or may be applied to the immersion step (S300) after each production.
상기 미네랄액 제조단계(S100)는 혼합토 제조단계(S110), 혼탁액 제조단계(S120) 및 미네랄 분산단계(S130)를 포함한다. 상기 혼합토 제조단계(S110)는 황토 분말과 지올라이트를 2:8의 비율로 섞어 혼합토를 제조한다. 상기 혼탁액 제조단계(S120)는 제조된 혼합토와 정제수를 3:7의 비율로 섞어 제조한다. 상기 미네랄 분산단계(S130)는 회수한 상등액을 U-sonicator를 이용하여 pulse mode를 5 sec로 고정한 후 1~3분 정도 미네랄을 분산시켜 미네랄 액을 제조한다. The mineral solution preparation step (S100) includes a mixed soil preparation step (S110), a turbid solution preparation step (S120) and a mineral dispersion step (S130). In the mixed soil manufacturing step (S110), mixed soil is prepared by mixing loess powder and zeolite in a ratio of 2:8. The turbidity preparation step (S120) is prepared by mixing the prepared mixed soil and purified water in a ratio of 3:7. In the mineral dispersing step (S130), the recovered supernatant is set to 5 sec in pulse mode using a U-sonicator, and then the minerals are dispersed for 1 to 3 minutes to prepare a mineral solution.
상기 대나무 통 전처리 단계(S200)는 대나무 멀티 콤플렉스 제조단계(S210), 항균처리(S220) 및 항균건조 단계(S230)를 포함한다. 상기 대나무 멀티 콤플렉스 제조단계(S210)는 대나무 추출물과 풀빅산(Fulvic acid)을 혼합하여 대나무 멀티 콤플렉스를 제조한다. 상기 항균처리(S220)는 제조된 대나무 멀티 콤플렉스에 대나무 통을 30분간 침지한다. 상기 항균건조 단계(S230)는 침지된 대나무 통을 회수한 후 30분 내지 1시간 동안 건조한다. The bamboo barrel pretreatment step (S200) includes a bamboo multi-complex manufacturing step (S210), an antibacterial treatment (S220) and an antibacterial drying step (S230). The bamboo multi-complex manufacturing step (S210) prepares a bamboo multi-complex by mixing a bamboo extract and fulvic acid. In the antibacterial treatment (S220), a bamboo barrel is immersed in the manufactured bamboo complex for 30 minutes. In the antibacterial drying step (S230), the soaked bamboo barrel is recovered and then dried for 30 minutes to 1 hour.
상기 침지단계(S300)는 대나무 멀티 콤플렉스에 침지 후 건조된 대나무 통을 미네랄액에 넣어 1시간 내지 2시간 동안 침지한다. In the immersion step (S300), the dried bamboo barrel is immersed in the bamboo multi-complex and immersed in the mineral solution for 1 to 2 hours.
상기 1차 건조(S400)는 침지된 후 대나무 통을 1시간 내지 2시간 동안 자연건조한다. 상기 2차 건조(S500)는 자연건조 후 제조된 대나무 통을 온도별 다단 건조가 가능한 건조로에서 1~2시간 180~230℃로 환원소성한다. 상기 3차 건조(S600)는 환원소성된 대나무 통을 순환시켜 30분 동안 자연건조 한 후 표면을 닦아서 이물질을 제거한다. In the primary drying (S400), the bamboo barrel is naturally dried for 1 to 2 hours after being immersed. In the secondary drying (S500), the bamboo barrels manufactured after natural drying are reduced and calcined at 180-230° C. for 1 to 2 hours in a drying furnace capable of multi-stage drying by temperature. The tertiary drying (S600) circulates the reduced-calcined bamboo barrels to dry naturally for 30 minutes, and then wipes the surface to remove foreign substances.
본 발명의 항곰팡이 활성을 위한 대나무 콤플렉스는 항균, 항염에 효과적인 대나무 추출물에 풀빅산(Fulvic acid)을 혼합하여 pH를 낮춘 산성용액이다. 산도로 인해 미생물을 효과적으로 사멸시키며, 침지 시 대나무통 내부에 침투하여 영양성분을 밖으로 배출할 수 있도록 한 것을 특징으로 한다.The bamboo complex for antifungal activity of the present invention is an acidic solution in which the pH is lowered by mixing fulvic acid with a bamboo extract effective for antibacterial and anti-inflammatory properties. It effectively kills microorganisms due to acidity, and it is characterized in that it penetrates into the inside of the bamboo barrel and discharges nutrients to the outside when immersed.
대나무통의 할렬을 막기 위해 고안 된 혼합토 분산액은 200mash 이하의 황토분말과 지올라이트(CAS NO 1318-02-1)를 혼합하여 사용하였으며, 황토의 비율이 많을 수록 건조 시 대나무 통의 색택이 현저히 변화하므로 다양한 실험을 거쳐 최적 비율을 도출하였으며, U-sonicator를 이용하여 pulse mode를 5 sec로 고정한 후 1~3분 정도 분산시키는 이유는 미네랄을 잘게 쪼개어 대나무 내부로 침투가 쉽게 하기 위함이다. 분죽와 맹종죽의 경우 내부구조가 조밀하지 못하여 반드시 분산액에 침지하여 사용하는 것을 특징으로 한다.The mixed soil dispersion designed to prevent splitting of bamboo barrels was used by mixing loess powder of 200 mash or less and zeolite (CAS NO 1318-02-1). Therefore, the optimal ratio was derived through various experiments, and the reason for using the U-sonicator to set the pulse mode to 5 sec and then disperse it for about 1 to 3 minutes is to break the minerals into small pieces to make it easier to penetrate into the bamboo. In the case of powdered rice and maengjongjuk, the internal structure is not dense, so it is characterized in that it must be immersed in the dispersion.
또한, 상기 할렬과 곰팡이 발생을 억제한 대나무숯 통의 제조 방법을 더 포함 할 수 있다. 상기 대내무숯 통의 제조방법은 3차 건조(S600)로 제조된 대나무 통을 소성하여 제조한다. 상기 대나무숯 통의 제조 방법은 4차 건조단계(S700), 소성단계(S800) 및 냉각단계(S900)을 포함한다. In addition, it may further include a method of manufacturing a bamboo charcoal barrel that suppresses the splitting and the generation of mold. The manufacturing method of the bamboo charcoal barrel is manufactured by firing the bamboo barrel manufactured by the tertiary drying (S600). The manufacturing method of the bamboo charcoal barrel includes a fourth drying step (S700), a firing step (S800) and a cooling step (S900).
상기 4차 건조단계(S700)는 건조된 대나무 통을 건조로에서 280℃~330℃까지 온도를 올린 후 30분 내지 1시간 동안 환원소성한다. In the fourth drying step (S700), the dried bamboo barrel is reduced and calcined for 30 minutes to 1 hour after raising the temperature to 280° C. to 330° C. in a drying furnace.
상기 소성단계(S800)는 환원소성 후 건조로의 온도를 450℃로 올린 후 1~2시간 소성한다. 상기 건조로의 경우 내부의 상하 온도 격차로 인하여 대나무 통의 건조 및 소성이 제대로 이루어지지 않는 것을 방지하기 위하여 순환식 용기를 설치하여 20 분씩 자동 회전하는 것을 특징으로 한다. 급격하게 온도가 올라가서 대나무통의 할렬이 발생하는 것을 방지하고자 대나무의 열분해 온도인 280℃~330℃로 온도를 고정하여 30분~1시간 가열한 후, 다시 온도를 450℃로 고정하여 1~2시간 환원소성하는 것을 특징으로 한다.In the calcination step (S800), the temperature of the drying furnace is raised to 450° C. after reduction calcination and calcined for 1 to 2 hours. In the case of the drying furnace, a circulation type container is installed and automatically rotated for 20 minutes to prevent drying and firing of the bamboo barrels from being performed properly due to a temperature difference between the upper and lower sides of the drying furnace. In order to prevent splitting of the bamboo barrel due to a sudden increase in temperature, the temperature is fixed at 280℃~330℃, which is the thermal decomposition temperature of bamboo, heated for 30 minutes to 1 hour, and then the temperature is fixed at 450℃ again for 1-2 It is characterized by time reduction calcination.
상기 냉각단계(S900)는 소성이 끝난 대나무 통을 8시간 내지 12시간 냉각한다. In the cooling step (S900), the fired bamboo barrel is cooled for 8 to 12 hours.
이하, 본 발명의 이해를 돕기 위하여 본 발명 실시예의 실험결과에 의거하여 좀 더 상세하게 설명한다. 단, 이들 실험결과는 본 발명을 예시하는 것일 뿐 첨부된 특허청구범위를 제한하는 것이 아니며, 본 발명의 범주 및 기술사상범위 내에서 실시예에 대한 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다. Hereinafter, in order to help the understanding of the present invention, it will be described in more detail based on the experimental results of Examples of the present invention. However, these experimental results are merely illustrative of the present invention and do not limit the appended claims, and it is apparent to those skilled in the art that various changes and modifications to the embodiments are possible within the scope and technical spirit of the present invention. , it is natural that such variations and modifications fall within the scope of the appended claims.
실시예Example
분죽, 왕대, 맹족죽을 대나무 추출물과 풀빅산(Fulvic acid)을 혼합하여 제조된 대나무 멀티콤플렉스에서 1시간 침지시킨 후 제조된 미네랄액에 1시간 침지시킨 후 자연건조 후 횡단면, 표면의 형상을 주사전자현미경(이하, 'SEM'라 한다), 실체현미경 촬영하고, 고온건조(180(±30)℃) 후 횡단면, 표면의 형상을 SEM, 실체현미경 촬영한다. After soaking for 1 hour in a bamboo multiplex prepared by mixing bamboo extract and fulvic acid, the powdery porridge, king porridge, and maengjok porridge were immersed in the prepared mineral solution for 1 hour, dried naturally, and then the cross-section and surface shape were scanned. Microscopy (hereinafter referred to as 'SEM'), stereomicroscope, and high temperature drying (180(±30)℃), cross-section and surface shape are taken with SEM and stereomicroscope.
[고온 건조 전/후 대나무의 횡단면 및 표면 형상 분석][Analysis of cross-section and surface shape of bamboo before/after high-temperature drying]
SEM 촬영 및 실체현미경으로 관찰하기 위하여 얇은 시편(두께 0.5mm 이하)을 채취하여 카본 테이프를 바른 직경 3cm의 원형 스터브(stub)에 부착하였다. 이후 105℃에서 1시간 건조 시켰으며, 방냉 후 시편 귀퉁이에 카본 페인트를 부분적으로 처리하고 도전체로 만들기 위하여 코팅을 시행하였다. 그 후 시료는 SEM에 장착하고 다양한 배율에서 횡단면 및 표면을 관찰하였다. 6점의 횡단으로 절단한 시료는 SEM 관찰 후 실체현미경으로 옮겨 100배의 배율로 관다발을 관찰하였다.A thin specimen (thickness less than 0.5 mm) was collected for SEM imaging and observation with a stereo microscope, and attached to a circular stub with a diameter of 3 cm coated with carbon tape. After that, it was dried at 105°C for 1 hour, and after cooling, the corners of the specimen were partially treated with carbon paint and coated to make a conductor. After that, the sample was mounted on the SEM and cross-sections and surfaces were observed at various magnifications. The sample cut at 6 points was transferred to a stereo microscope after SEM observation, and the vascular bundle was observed at a magnification of 100 times.
고온건조 조건은 200℃로 하여 건조과정에서 대나무의 일부 성분이 표면으로 스며나와 대나무 관다발과 같은 공극을 막았을 가능성을 확인하고자 한다. The high-temperature drying condition is set to 200°C, so that it is possible to check the possibility that some components of bamboo ooze out to the surface and clog pores such as bamboo tube bundles during the drying process.
도 4는 본 발명의 일 실시예에 따라 미네랄액에 침지한 후 200℃ 고온 건조처리 전 분죽, 왕대, 맹종죽의 죽간 관다발을 200배, 500배, 1,000배 확대한 사진이다. 도 4에 나타난 사진과 같이 분죽, 왕대 및 맹종죽의 횡단면 SEM 사진을 보면, 관다발 내부의 주름모양이 각각 다른 것 외에는 별다른 차이가 나타나지 않았다. 4 is a 200-fold, 500-fold, and 1,000-fold magnification of the bamboo stem bundles of powdered porridge, king dae, and Maengjong-juk before being immersed in a mineral solution according to an embodiment of the present invention and then subjected to high temperature drying at 200°C. As shown in the photo shown in FIG. 4 , looking at the cross-sectional SEM images of Bunjuk, Wangdae and Maengjongjuk, there was no significant difference except that the wrinkle shape inside the vascular bundle was different.
도 5는 미네랄액에 침지한 후 200℃ 고온 건조처리 후 분죽, 왕대, 맹종죽의 횡단면 죽간 관다발을 200배, 500배, 1,000배 확대한 사진이다. 건조 후에는 관다발 내부의 주름 표면이 거친 것이 나타났다. 이는 대나무가 고온에 노출되어 대나무 내부 물질이 표면으로 스며나와 건조되면서 굳어진 것으로 나타났다. 5 is a 200-fold, 500-fold, and 1,000-fold magnification of cross-sectional bamboo tube bundles of Bunjuk, Wangdae, Maengjongjuk after being immersed in a mineral solution and then dried at 200°C. After drying, the wrinkled surface inside the tube bundle was found to be rough. It was found that when the bamboo was exposed to high temperatures, the material inside the bamboo oozes out to the surface and hardens as it dries.
도 6은 본 발명의 일 실시예에 따라 미네랄액에 침지한 후 200℃ 고온 건조처리 전 분죽, 왕대, 맹종죽의 표면 SEM 이미지를 1,000배, 5,000배, 50,000배 확대한 것이다. 왕대는 분죽과 비교하면 표면의 미세 돌기가 거의 없는 것이 특징이다. 맹종죽은 분죽과 달리 표면 미세돌기가 거의 없으며, 왕대와 비교하면 표면이 거친 특징이 있다. 6 is a 1,000-fold, 5,000-fold, and 50,000-fold magnification of surface SEM images of powdered rice cakes, wangdae, and Maengjong-juk before high temperature drying treatment at 200° C. after immersion in mineral solution according to an embodiment of the present invention. Wangdae is characterized by almost no micro-protrusions on the surface compared to powdered rice. Maengjongjuk has few surface micro-protrusions unlike powdered rice, and has a rougher surface compared to royal porridge.
도 7은 200℃ 고온 건조처리 후 분죽, 왕대, 맹종죽의 표면 SEM 이미지를 1,000배, 5,000배, 50,000배 확대한 것이다. 분죽은 건조 전과 비교하면 표면에 미세돌기가 많이 남아있으며, 건조에 의하여 돌기 형태가 변형된 것이 나타난다. 왕대는 건조 전과 유사하게 돌기가 거의 관찰되지 않으며 여전히 매끄러운 표면을 나타낸다. 맹족죽도 건조 전과 표면 미세돌기가 유사하나 분죽과 비교하면 분죽보다 그 수가 적게 나타난다. 7 is a 1,000-fold, 5,000-fold, and 50,000-fold magnification of surface SEM images of powdered rice cakes, wangdae, and maengjongjuk after high temperature drying treatment at 200°C. Compared to before drying, the powder has a lot of fine protrusions on the surface, and the shape of the protrusions is deformed due to drying. The crown is similar to that before drying, and almost no bumps are observed, and it still shows a smooth surface. Maengjokjuk also has the same surface microprotrusions as before drying, but the number is smaller than that of powdered rice.
도 4 내지 도7을 참조하면, 고온 건조 전/후 분죽, 왕대, 맹종죽의 횡단면과 표면의 SEM관찰 결과 고온 건조 후에 관다발 내부의 주름 표면이 거질어진 것이 사진으로 나타났는데 고온 건조 시 대나무 내부 물질이 굳어진 것으로 판단된다. 4 to 7, as a result of SEM observation of the cross-sections and surfaces of the powdered rice cakes, wangdae, and maengjongjuk before and after high-temperature drying, it was shown in photographs that the wrinkled surface inside the tube bundle became rough after high-temperature drying. is considered to be hardened.
도 8 에는 고온 건조처리 전/후 분죽, 왕대, 맹종죽 횡단면을 실체 현미경 관찰한 것이다. 고온 건조 후에 분죽, 왕대, 맹종죽 관다발이 막혀 있는 것이 실체현미경 이미지에 나타났다. 이는 미네랄 처리된(침지된) 대나무가 고온 건조 시 대나무 내부 물질이 스며나온 후 증발되지 못하고 굳어져 코팅의 효과를 내므로 대나무 통을 외부로부터 보호할 수 있으며, 대나무통을 반영구적으로 사용할 수 있다.Figure 8 is a stereoscopic microscope observation of the cross-sections of powdered rice, kingdae, and Maengjongjuk before/after high-temperature drying treatment. After drying at high temperature, the tube bundles of Bunjuk, Wangdae, and Maengjongjuk were blocked in the stereomicroscopic image. This is because the mineral-treated (immersed) bamboo does not evaporate and hardens after exuding the material inside the bamboo when it is dried at high temperature, giving a coating effect, so that the bamboo barrel can be protected from the outside and the bamboo barrel can be used semi-permanently.
[대나무 멀티 콤플렉스의 항균 시험][Antibacterial test of bamboo multi-complex]
대나무 추출물과 풀빅산(Fulvic acid)을 혼합하여 제조한 대나무 멀티 콤플렉스의 항균 효과를 시험하였다. The antibacterial effect of bamboo multi-complex prepared by mixing bamboo extract and fulvic acid was tested.
시험균의 전배양은 시험균주를 사면배지로부터 취하여 Tryptic soy broth 에 접종하여 35±1℃ 에서 18 ~ 24시간 동안 배양하였다. 시험균액의 조제는 생균수가 (1~9.9)×108CFU/mL 가 되도록 멸균생리식염수에 희석하여 시험균액으로 사용하였다. 시료(원액) 20mL에 시험균액 0.2mL를 첨가하여 혼합한 후 (22±2)℃에서 60분 및 90분간 방치하였다. 시험균주 Staphylococous aureus, Staphylococous epidermidis에 대한 항균효과 시험은 최초 희석은 D/E neutralizing broth를 이용하여 실시하였다. 중화된 시험액은 단계별로 희석하여 각 농도당 Petri dish 2매에 1mL씩 분주하였다. 미리 준비된 (45~50)℃ Tryptic soyagar를 Petri dish에 (15~25)mL 분주하고, 상온에서 응고시켰다. 응고된 Petri dish는 거꾸로 하여 (35±1)℃에서 (24~48)시간 동안 배양하였다. 시험은 각 균주당 2회 반복하여 실시하였으며, 초기 및 대조생균수의 측정은 멸균생리식염수를 사용하여 실시하였다. For pre-culture of the test bacteria, the test strain was taken from the slope medium, inoculated in Tryptic soy broth, and cultured at 35±1° C. for 18 to 24 hours. The test bacterial solution was diluted with sterile physiological saline so that the number of viable cells was (1 to 9.9)×10 8 CFU/mL and used as the test bacterial solution. 0.2 mL of the test bacteria solution was added to 20 mL of the sample (stock solution) and mixed, and then left at (22±2)°C for 60 minutes and 90 minutes. The antibacterial effect test on the test strains Staphylococous aureus and Staphylococous epidermidis was initially diluted with D/E neutralizing broth. The neutralized test solution was diluted step-by-step, and 1 mL was dispensed into 2 Petri dishes for each concentration. (15~25)mL of Tryptic soyagar prepared in advance at (45~50)℃ was dispensed in a Petri dish, and coagulated at room temperature. The solidified Petri dish was inverted and incubated at (35±1)℃ for (24~48) hours. The test was repeated twice for each strain, and the number of initial and control viable cells was measured using sterile physiological saline.
배양 후, 생균수의 관찰은 (30~300)개를 나타내는 Petri dish를 선택하여 실시하였다. 최저 희석단계에서만 생균수가 관찰되는 경우에는 관찰의 범위 상관없이 계수하였다. 세균이 증식한 경우, 배지상의 균수에 희석 배수를 곱하여 산출하였다. 배지에서 세균이 증식하지 않은 경우는 중화단계에서 이루어진 희석배수를 곱하여 "10미만"( <10 )으로 표시하였다. After culturing, observation of the number of viable cells was performed by selecting a Petri dish representing (30 to 300) pieces. When the number of viable cells was observed only at the lowest dilution stage, counting was performed regardless of the range of observation. When bacteria proliferated, it was calculated by multiplying the number of bacteria on the medium by the dilution factor. When bacteria did not multiply in the medium, it was expressed as "less than 10" (<10) by multiplying by the dilution factor made in the neutralization step.
아래 표1은 Staphylococous aureus에 대한 항균시험 결과이다. Table 1 below shows the results of the antibacterial test against Staphylococous aureus.
구분division 생균수(CFU/mL)Number of viable cells (CFU/mL) Log valuelog value mean logmean log
대조군(초기)Control (initial) 3.1 ×106 3.1 × 10 6 6.496.49 6.496.49
시험군
(60분 후)
test group
(After 60 minutes)
I < 10< 10 < 1.00< 1.00 < 1.00< 1.00
II < 10< 10 < 1.00< 1.00
시험군
(90분 후)
test group
(after 90 minutes)
I < 10< 10 < 1.00< 1.00 < 1.00< 1.00
II < 10< 10 < 1.00< 1.00
초기 접종균수는 3.1×106 CFU/mL, 60분 및 90분 후 대조균수는 각각 3.2 ×106 CFU/mL 및 4.5 ×106 CFU/mL로 관찰되었다. 60분 및 90분 후 시험균수는 2회 반복 시험에서 모두 < 10 CFU/mL로 관찰되었다.표2는 Staphylococous epidermidis에 대한 항균시험 결과이다. The initial number of inoculated bacteria was 3.1×10 6 CFU/mL, and the number of control bacteria after 60 and 90 minutes was 3.2×10 6 CFU/mL and 4.5×10 6 CFU/mL, respectively. After 60 and 90 minutes, the number of test bacteria was observed to be <10 CFU/mL in both repeated tests. Table 2 shows the results of the antibacterial test against Staphylococous epidermidis.
구분division 생균수(CFU/mL)Number of viable cells (CFU/mL) Log valuelog value mean logmean log
대조군(초기)Control (initial) 3.2 × 106 3.2 × 10 6 6.516.51 6.516.51
시험군
(60분 후)
test group
(After 60 minutes)
I < 10< 10 < 1.00< 1.00 < 1.00< 1.00
II < 10< 10 < 1.00< 1.00
시험군
(90분 후)
test group
(after 90 minutes)
I < 10< 10 < 1.00< 1.00 < 1.00< 1.00
II < 10< 10 < 1.00< 1.00
초기 접종균수는 3.2×106 CFU/mL, 60분 및 90분 후 대조균수는 각각 3.5 ×106 CFU/mL 및 3.7 ×106 CFU/mL로 관찰되었다. 60분 및 90분 후 시험균수는 2회 반복 시험에서 모두 < 10 CFU/mL로 관찰되었다.표3은 표1 및 표2의 항균시험 결과 종합을 나타낸 것이다. (단위: meam log)The initial number of inoculated bacteria was 3.2 × 10 6 CFU/mL, and the number of control bacteria after 60 and 90 minutes was 3.5 × 10 6 CFU/mL and 3.7 × 10 6 CFU/mL, respectively. After 60 and 90 minutes, the number of test bacteria was observed to be <10 CFU/mL in both repeated tests. Table 3 shows the summary of the results of the antibacterial test in Tables 1 and 2. (Unit: meam log)
균주strain 초기Early 생균수 평균Average number of viable cells LR*LR*
Staphylococous aureusStaphylococous aureus 6.496.49 60분 후after 60 minutes < 1.00< 1.00 > 5.49> 5.49
90분 후after 90 minutes < 1.00< 1.00 > 5.49> 5.49
Staphylococous epidermidisStaphylococous epidermidis 6.516.51 60분 후after 60 minutes < 1.00< 1.00 > 5.51> 5.51
90분 후after 90 minutes < 1.00< 1.00 > 5.51> 5.51
LR* = Log reduction시험결과 Staphylococous aureus에 대한 항균시험 값은 60분, 90분 각각 > 5.49, > 5.49이고, Staphylococous epidermidis에 대한 항균시험 값은 60분, 90분 각각 > 5.51, > 5.51으로 나타났다. Log reduction이 4이상이면 99.99%이상, 5이상이면 99.999%을 의미한다. As a result of the LR* = log reduction test, the antibacterial test values for Staphylococous aureus were > 5.49 and > 5.49 at 60 minutes and 90 minutes, respectively, and the antibacterial test values for Staphylococous epidermidis were > 5.51 and > 5.51 at 60 minutes and 90 minutes, respectively. If the log reduction is 4 or more, it means 99.99% or more, and if it is 5 or more, it means 99.999%.
분죽, 왕대, 맹종죽 각각 200개 씩 준비한 후, 할렬(크랙)과 곰팡이 발생여부를 실험하였다. 분죽, 왕대, 맹종죽 각각 100개는 대나무 멀티콤플렉스에 침지한 후 미네랄 액에 침지 한 후 200℃ 고온 건조처리한다. 나머지 분죽, 왕대, 맹종죽 각각 100개는 대나무 멀티콤플렉스와 미네랄 액에 침지하지 않고 200℃ 고온 건조처리한다. After preparing 200 pieces of powdered rice, kingdae, and maengjongjuk each, splitting (cracks) and occurrence of mold were tested. 100 each of Bunjuk, Wangdae, and Maengjongjuk are immersed in a bamboo multiplex and then immersed in mineral liquid and then dried at 200℃ high temperature. The remaining 100 pieces of powdered rice cakes, royal bamboo shoots, and maengjongjuk are dried at 200℃ high temperature without immersion in the bamboo multiplex and mineral solution.
구분division 미처리
(실험대상/결과물)
unprocessed
(Experimental subject/result)
대나무 멀티콤플렉스 & 미네랄 처리
(실험대상/결과물)
Bamboo Complex & Mineral Treatment
(Experimental subject/result)
곰팡이 발생
mold outbreak
number
분죽powder 100/100100/100 100/0100/0
왕대 king 100/100100/100 100/0100/0
맹종죽 maengjongjuk 100/100100/100 100/0100/0
할렬 발생
cleavage
number
분죽powder 100/100100/100 100/0100/0
왕대 king 100/98100/98 100/0100/0
맹종죽 maengjongjuk 100/100100/100 100/0100/0
표 4와 도 9를 참조하면, 대나무 멀티콤플렉스와 미네랄 처리 후 고온건조 된 대나무(분죽, 왕대, 맹종죽)에는 할렬과 곰팡이가 나타나지 않았으나, 일반 대나무에는 할렬과 곰팡이가 모두 나타났다. 왕대에서 2개는 할렬이 나타나지 않았으나, 100개 중 98개 모두 할렬이 나타났다. 이는 일반 대나무는 대나무 멀티콤플렉스와 미네랄 처리를 하지 않고 고온건조를 하면 건조과정에서 대나무 내부에서 나오는 수액이 할렬을 일으키는 요인이 되며, 고온 건조 후 곰팡이가 더 활발하게 나타나는 것을 확인하였다. 본 발명은 대나무 통을 항균, 항염, 항곰팡이 활성 효과가 있는 대나무 추출물이 포함된 멀티 콤플렉스를 사용하여 침지한 후 건조함으로써 대나무 통의 할렬과 곰팡이를 동시에 방지하는 효과를 낼 수 있으며, 고온건조 과정을 통하여 대나무통 속의 영양분을 적절히 제거하여 곰팡이 활성이 저해되므로 대나무통을 반영구적으로 사용할 수 있다.Referring to Table 4 and FIG. 9, splitting and mold did not appear in the bamboo multiplex and high temperature dried bamboo (Bonjuk, Wangdae, Maengjongjuk) after mineral treatment, but both splitting and mold were observed in general bamboo. In the royal dynasty, splitting did not appear in 2 cases, but all 98 out of 100 exhibited cleavage. It was confirmed that if ordinary bamboo is dried at a high temperature without treatment with bamboo complex and minerals, the sap from the inside of the bamboo during the drying process causes splitting, and mold appears more actively after drying at high temperature. The present invention can produce the effect of simultaneously preventing splitting and mold of the bamboo barrel by immersing the bamboo barrel using a multi-complex containing bamboo extract having antibacterial, anti-inflammatory and antifungal activity and drying it, and a high-temperature drying process Through this process, the nutrients in the bamboo barrel are properly removed and mold activity is inhibited, so the bamboo barrel can be used semi-permanently.
이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는바, 도면에 예시된 것에 한정되는 것은 아니며, 당업계의 통상의 지식을 가진 자에게 있어서 이러한 구체적 기술은 단지 바람직한 실시 양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서, 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다. As described above in detail a specific part of the content of the present invention, it is not limited to what is illustrated in the drawings, and for those of ordinary skill in the art, this specific description is only a preferred embodiment, thereby It will be clear that the scope is not limited. Accordingly, it is intended that the substantial scope of the present invention be defined by the appended claims and their equivalents.

Claims (5)

  1. 200mash 이하의 황토분말과 지올라이트 분말을 혼합하여 정제수로 섞은 다음, 이 혼탁액의 상등액을 U-sonicator를 이용하여 1~3분 정도 분산시켜 미네랄액을 제조하는 미네랄액 제조단계;Mineral liquid preparation step of mixing loess powder and zeolite powder of 200 mash or less, mixing with purified water, and then dispersing the supernatant of this turbid liquid for 1 to 3 minutes using a U-sonicator to prepare a mineral liquid;
    대나무 통을 콤플렉스에 30분간 침지시킨 후 30분 내지 1시간 건조하는 대나무 통 전처리 단계;A bamboo barrel pretreatment step of immersing the bamboo barrel in the complex for 30 minutes and then drying for 30 minutes to 1 hour;
    상기 전처리된 대나무 통을 미네랄앤에 1 내지 2시간 침지시키는 침지단계;An immersion step of immersing the pretreated bamboo barrel in Mineral & N for 1 to 2 hours;
    상기 침지된 후 1 내지 2시간 자연건조하는 1차 건조단계;A primary drying step of natural drying for 1 to 2 hours after the immersion;
    상기 1차 건조 후 건조로에서 180 내지 230℃ 온도로 1 내지 2시간 건조하는 2차 건조단계; 및 a secondary drying step of drying for 1 to 2 hours at a temperature of 180 to 230° C. in a drying furnace after the primary drying; and
    상기 2차 건조된 대나무 통을 30분간 자연건조하는 3차 건조단계를 포함하는 것을 특징으로 하는 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법.A method for producing a bamboo barrel with suppression of splitting and mold generation, comprising a third drying step of naturally drying the second-dried bamboo barrel for 30 minutes.
  2. 제 1 항에 있어서, The method of claim 1,
    상기 콤플렉스는 대나무 열분해 과정에서 가열로 온도 90℃ ~ 280℃이내의 발생 가스를 냉각하여 얻어지는 초액을 증류하여, 3년 이상 정치한 대나무 추출액 제조단계;The complex is a bamboo extract prepared by distilling the vinegar obtained by cooling the generated gas within a heating furnace temperature of 90 ° C to 280 ° C in the process of pyrolysis of bamboo, and standing still for more than 3 years;
    죽순 껍질을 80 내지 120℃에서 증숙처리 후 15 내지 80℃ 온도에서 20 내지 80시간 동안 저온 건조 후 저온 발효된 원물을 이용하여 열수 추출하여 얻어진 죽순껍질 추출물 제조단계; 및A bamboo shoot bark extract preparation step obtained by steaming the bamboo shoot skins at 80 to 120° C., drying them at a low temperature for 20 to 80 hours at 15 to 80° C., and extracting them with hot water using the low-temperature fermented raw material; and
    상기 대나무 추출액과 죽순껍질 추출물을 1:1의 비율로 섞어 만들어진 대나무 추출물 혼합액과 풀빅산(Fulvic acid)이 1:1로 섞어 제조된 것을 특징으로 하는 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법. A method for producing a bamboo barrel that suppresses splitting and mold generation, characterized in that the bamboo extract mixture prepared by mixing the bamboo extract and bamboo shoot bark extract in a ratio of 1:1 and fulvic acid are mixed in a 1:1 ratio .
  3. 제 1 항에 있어서, The method of claim 1,
    상기 3차 건조 후 건조된 대나무 통을 230℃~330℃까지 온도를 올린 다음 0.5~1시간 환원소성하는 4차 건조단계;a fourth drying step of raising the temperature of the dried bamboo barrel to 230° C. to 330° C. after the third drying, and then reducing and calcining for 0.5 to 1 hour;
    상기 4차 건조된 대나무 통을 450℃ 온도에서 1 내지 2시간 소성하는 소성단계; 및a calcination step of calcining the fourth dried bamboo barrel at a temperature of 450° C. for 1 to 2 hours; and
    상기 소성이 끝난 대나무 통을 8 내지 12시간 자연 냉각하는 냉각단계를 포함하는 것을 특징으로 하는 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법. A method for producing a bamboo barrel with reduced splitting and mold generation, comprising a cooling step of naturally cooling the fired bamboo barrel for 8 to 12 hours.
  4. 제 1 항에 있어서, The method of claim 1,
    상기 2차 건조단계에서 건조로 내부에 순환식 용기가 형성되어 20분 단위로 자동 회전하는 내부 공기순환 단계를 더 포함하는 것을 특징으로 하는 할렬과 곰팡이 발생을 억제한 대나무 통의 제조 방법. In the secondary drying step, a circulating container is formed inside the drying furnace and an internal air circulation step of automatically rotating in units of 20 minutes.
  5. 제 1 항 내지 제 4 항 중 어느 한 항의 방법으로 제조된 것을 특징으로 하는 할렬과 곰팡이 발생을 억제한 대나무 통. [Claim 5] A bamboo barrel that suppresses splitting and mold growth, characterized in that it is manufactured by the method of any one of claims 1 to 4.
PCT/KR2020/017905 2020-09-04 2020-12-09 Method for preparing bamboo culm in which cracking and mold growth are inhibited WO2022050511A1 (en)

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