WO2022049676A1 - Foreign matter removal device - Google Patents

Foreign matter removal device Download PDF

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Publication number
WO2022049676A1
WO2022049676A1 PCT/JP2020/033299 JP2020033299W WO2022049676A1 WO 2022049676 A1 WO2022049676 A1 WO 2022049676A1 JP 2020033299 W JP2020033299 W JP 2020033299W WO 2022049676 A1 WO2022049676 A1 WO 2022049676A1
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WO
WIPO (PCT)
Prior art keywords
transport
foreign matter
amount
detection unit
width
Prior art date
Application number
PCT/JP2020/033299
Other languages
French (fr)
Japanese (ja)
Inventor
弘規 近藤
Original Assignee
株式会社Fuji
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Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2020/033299 priority Critical patent/WO2022049676A1/en
Priority to JP2022546782A priority patent/JPWO2022049676A1/ja
Publication of WO2022049676A1 publication Critical patent/WO2022049676A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials

Definitions

  • This specification discloses a foreign matter removing device.
  • Non-Patent Document 1 discloses a recycling system in which a mixture of an object and a foreign substance is conveyed by a conveyor and a robot hand is used to remove the foreign substance from the conveyor.
  • Non-Patent Document 1 if the amount of foreign matter to be transported increases temporarily, it may not be possible to completely remove all the foreign matter with the robot hand.
  • the present disclosure has been made to solve such a problem, and the main purpose is to enable the robot hand to appropriately remove the foreign matter according to the amount of the detected foreign matter.
  • the foreign matter removing device of the present disclosure is A transport device having a transport surface for transporting waste materials and side walls provided on both sides of the transport surface, and a transport device.
  • a control device that changes the transport state of the transport device located downstream of the detection unit in the transport direction according to the amount of the foreign matter detected by the detection unit during transport. It is equipped with.
  • the transporting state of the transporting device located on the downstream side in the transporting direction from the detecting unit is changed according to the amount of foreign matter detected by the detecting unit during transportation. Therefore, the transport state of the transport device can be changed so that the robot hand can appropriately remove the foreign matter according to the amount of the foreign matter contained in the waste material.
  • Explanatory drawing which shows the structure of the recycling system 1.
  • the perspective view which shows the schematic structure of the foreign matter removing apparatus 10.
  • the side view which shows the schematic structure of the foreign matter removing apparatus 10.
  • the plan view which shows the schematic structure of the foreign matter removing apparatus 10.
  • the perspective view which shows the schematic structure of the robot hand 15.
  • the figure which shows the electrical connection relation of the foreign matter removing apparatus 10. A flowchart showing an example of a transport status setting routine.
  • the perspective view which shows the schematic structure of the foreign matter removing apparatus 110.
  • FIG. 1 is an explanatory view showing the configuration of the recycling system 1
  • FIG. 2 is a perspective view showing the schematic configuration of the foreign matter removing device 10
  • FIG. 3 is a side view showing the schematic configuration of the foreign matter removing device 10
  • FIG. 4 is a foreign matter removing device 10.
  • 5 is a plan view showing a schematic configuration of the above
  • FIG. 5 is a perspective view showing a schematic configuration of a robot hand 15
  • FIG. 6 is an explanatory view showing an electrical connection relationship of the foreign matter removing device 10.
  • the left-right direction, the front-back direction, and the up-down direction are as shown in FIGS. 1 to 4 (in FIGS.
  • the front-back direction is the direction perpendicular to the paper surface
  • the up-down direction is the paper surface. Vertical to).
  • the direction in which the waste material 2 is conveyed is referred to as a transfer direction D.
  • the waste material 2 processed by the recycling system 1 is a mixture of an object 3 to be recycled such as stone, sand and concrete and a foreign substance 4 such as paper, resin, wood and metal.
  • the recycling system 1 includes primary and secondary crushers 11a and 11b, primary and secondary magnetic separators 12a and 12b, a screen machine 13, transport lines 20 to 25, and foreign matter removal.
  • the device 10 is provided.
  • the primary crusher 11a is a device for primary crushing the waste material 2 which is a raw material.
  • the primary crusher 11a crushes the waste material 2 so as to have a predetermined primary size or less (for example, 40 cm or less).
  • the primary magnetic separator 12a is a device that removes foreign substances in the magnetic material contained in the waste material 2 by magnetic force.
  • the screen machine 13 is, for example, a device that separates the waste material 2 having a primary size or larger and the waste material 2 having a primary size or less by passing the waste material 2 over the mesh.
  • the secondary crusher 11b is a device for secondary crushing the waste material 2 to a size smaller than that of the primary crusher 11a.
  • the secondary crusher 11b crushes the waste material 2 so as to have a predetermined secondary size or less (for example, 10 cm or less).
  • the secondary magnetic separator 12b is a device that removes the magnetic material that could not be completely removed by the primary magnetic separator 12a and the robot hand 15 from the waste material 2.
  • the transport lines 20 to 25 are devices for placing the waste material 2 on the transport surface and transporting the waste material 2 along the transport direction D, and are configured as, for example, a belt conveyor.
  • the transport lines 20 to 25 may have a configuration other than the belt conveyor as long as they transport the waste material 2.
  • the foreign matter removing device 10 includes a transfer line 22, a camera 14, a robot hand 15, a moving device 35, a vibration generating device 36, and a control device 80 (see FIG. 6).
  • the transport line 22 includes first and second transport devices 22a and 22b. The first and second transport devices 22a and 22b are arranged in this order along the transport direction D.
  • the first transport device 22a is a transport device that transports the waste material 2.
  • the first transport device 22a includes a transport surface 30 and side walls 31a and 31b provided on both sides of the transport surface 30.
  • the distance between the side walls 31a and 31b, that is, the transport width when transporting the waste material 2 is a constant width W1.
  • the first transport device 22a places the waste material 2 on the transport surface 30 and transports the waste material 2 at a constant transport speed (for example, 40 [m / min]).
  • the second transport device 22b is a transport device that transports the waste material 2 in the same manner as the first transport device 22a.
  • the second transport device 22b is arranged side by side with the first transport device 22a on the downstream side in the transport direction D from the camera 14.
  • the second transport device 22b includes a transport surface 32, side walls 33a and 33b provided on both sides of the transport surface 32, and a drive motor 60 (see FIG. 6).
  • the distance between the side walls 33a and 33b that is, the transport width when transporting the waste material 2 can be changed in the range of W1 to W2. Therefore, the width of the transport surface 32 is set to the width W2 or more.
  • the side wall 33a is fixed in a state of being connected to the side wall 31a of the first transport device 22a, but the side wall 33b is movable with respect to the side wall 31a.
  • the second transfer device 22b places the waste material 2 on the transfer surface 32 and conveys it at a variable speed.
  • the transfer speed can be changed, for example, between 20 [m / min] and 40 [m / min] by controlling the drive motor 60 (see FIG. 6).
  • the telescopic member 34 has a stretchable bellows, and its length can be changed. When the transport width of the second transport device 22b is expanded, the elastic member 34 is stretched to increase its length, and when the transport width is reduced, the bellows is folded to shorten its length. ..
  • the camera 14 is a device that captures a color image of the waste material 2 that is mounted and transported on the transport surface 32 of the first transport device 22a. As shown in FIGS. 2 to 4, the camera 14 is held above the transport surface 30 of the first transport device 22a by a camera holding member 16 provided so as to straddle the first transport device 22a in the front-rear direction. .. The camera 14 captures images of the waste material 2 from above the transport surface 30 of the first transport device 22a at regular intervals, and outputs image data to the control device 80 (see FIG. 6).
  • the robot hand 15 is a device that removes foreign matter 4 from the transport surface 32 of the second transport device 22b. As shown in FIGS. 2 to 4, the robot hand 15 is provided on the downstream side of the camera 14 in the transport direction D and on the outside of the side wall 33b (in front of the side wall 33b). As shown in FIG. 5, the robot hand 15 includes a first arm 40, a second arm 42, a support portion 44, a pedestal portion 47, a tip portion 50, and a control unit 70 (see FIG. 6). ..
  • the first arm 40 is a longitudinal member provided with a tip portion 50.
  • the first arm 40 includes a first driving unit 41 that rotationally drives the tip portion 50 inside the first arm 40.
  • the second arm 42 is a longitudinal member provided with the first arm 40.
  • a second drive unit 43 for rotationally driving the first arm 40 is provided on the tip end side of the second arm 42.
  • the support portion 44 is a box-shaped member including the second arm 42.
  • a third drive portion 45 for rotationally driving the second arm 42 is provided on the tip end side of the support portion 44.
  • the pedestal portion 47 supports the support portion 44 via a support shaft 46 formed in the vertical direction.
  • a motor is provided on the pedestal portion 47, and the support shaft 46 is rotated by the motor.
  • the tip portion 50 collects the foreign matter 4 from the waste material 2 transported by the second transport device 22b.
  • the tip portion 50 is supported by a horizontal axis provided at the tip of the first arm 40, and includes a box-shaped base portion 51.
  • a mounting portion 52 and a camera 54 are provided on the lower surface of the base portion 51.
  • a collecting member 53 for collecting articles is detachably mounted on the mounting portion 52.
  • the collecting member 53 has a plurality of claws and is configured as a mechanical chuck that grips and collects the foreign matter 4.
  • the collecting member 53 is driven by the fourth driving unit 58 and rotates together with the mounting unit 52 to perform an article gripping operation such as opening and closing the claw portion.
  • the camera 54 is a device that captures an image of the waste material 2 transported by the second transport device 22b.
  • the camera 54 outputs the captured image data to the control unit 70 (see FIG. 6).
  • the control unit 70 is configured as a microprocessor centered on the CPU, and controls the robot hand 15.
  • the control unit 70 outputs a signal to the first drive unit 41, the second drive unit 43, the third drive unit 45, and the fourth drive unit 58. Further, the control unit 70 inputs a signal from the camera 54.
  • the first drive unit 41, the second drive unit 43, and the third drive unit 45 are equipped with position sensors (not shown), and the control unit 70 drives each drive while inputting position information from those position sensors. Control the part.
  • the control unit 70 grasps the position and direction of the foreign matter 4 by using the image captured by the camera 54, and removes the foreign matter 4. With this robot hand 15, it is possible to accurately collect foreign matter 4.
  • the moving device 35 is a device for moving the side wall 33b of the second transport device 22b. As shown in FIGS. 2 to 4, the moving device 35 is provided on the rear side of the side wall 33b and the transport surface 32.
  • the moving device 35 includes a linear actuator 61, and drives the linear actuator 61 to move the side wall 33b with respect to the side wall 33a as the linear actuator 61 operates. For example, when the side wall 33b is in the position shown by the solid line in FIG. 4, the transfer width of the second transfer device 22b is expanded by moving the side wall 33b in a direction away from the side wall 33a.
  • the vibration generator 36 is a device that vibrates the transport surface 32 of the second transport device 22b. As shown in FIGS. 2 to 4, the vibration generator 36 is located downstream of the camera 14 in the transport direction D and upstream of the robot hand 15 in the transport direction D (first transport device 22a and second transport device 22b). (Near the boundary with).
  • the vibration generator 36 includes a vibration motor 62 (see FIGS. 3 and 6), and drives the vibration motor 62 to vibrate the transport surface 32.
  • the control device 80 is a computer composed of a well-known CPU 80a, ROM 80b, RAM 80c, HDD 80d, etc., and controls the entire foreign matter removing device 10.
  • the control device 80 is connected to a camera 14, a robot hand 15, a drive motor 60, a linear actuator 61, and a vibration motor 62.
  • the control device 80 can communicate with the control unit 70 of the robot hand 15.
  • the control device 80 outputs a control signal to the drive motor 60, the linear actuator 61, and the vibration motor 62. Further, the control device 80 inputs image data from the camera 14.
  • FIG. 7 is a flowchart showing an example of a transport state setting routine
  • FIG. 8 is a diagram showing transport state management data 81.
  • the program of the transport state setting routine is stored in the ROM 80b, and is always executed by the CPU 80a (for example, every several tens of seconds) when the foreign matter is removed by the foreign matter removing device 10.
  • the HDD 80d of the control device 80 stores the transport state management data 81 stored in association with the amount of the detected foreign matter 4 and the transport state (transport speed, transport width, and presence / absence of vibration). ing.
  • the transport state is the normal state (the transport width is W1, the transport speed is the maximum speed (here, 40 [m / min]), and the vibration is generated by the vibration generator 36. Is set to none).
  • the CPU 80a inputs image data from the camera 14 (S110). Specifically, the CPU 80a inputs the image data captured by the camera 14 at the present time and stores it in the HDD 80d.
  • the CPU 80a detects the foreign matter 4 (S120). Specifically, the CPU 80a first detects the region of the waste material 2 in the image data input in S110. Subsequently, the CPU 80a acquires the RGB values in the region of the waste material 2. Subsequently, the CPU 80a compares the RGB value in the region of the waste material 2 with the RGB value range of the object 3 stored in the HDD 80d in advance. Then, the CPU 80a detects a region of the waste material 2 outside the RGB value range of the object 3 as a region of the foreign matter 4.
  • the CPU 80a calculates the amount of the foreign matter 4 (S130). Specifically, the CPU 80a counts the number of regions of the foreign matter 4 detected in S120 and stores them in the RAM 80c.
  • the CPU 80a determines whether or not the amount of the foreign matter 4 is equal to or more than a predetermined predetermined amount (S140). If the amount of the foreign matter 4 calculated in S120 is less than the specified amount, the CPU 80a sets the transport state of the second transport device 22b to the normal state (S150), and ends this routine.
  • the normal state is as described above.
  • the CPU 80a sets the transport state of the second transport device 22b to the restricted state (S160), and ends this routine. Specifically, as shown in FIG. 8, if the amount of the foreign matter 4 calculated in S120 is 1 times or more and less than 2 times the specified amount, the CPU 80a is set to the first restricted state. In the first restricted state, the transfer speed is set to 30 [m / min], the transfer width is set to Wa (W1 ⁇ Wa ⁇ W2), and the vibration generated by the vibration generator 36 is applied. If the amount of the foreign matter 4 calculated in S120 is twice or more the specified amount, the second restricted state is set.
  • the transfer speed is set to 20 [m / min]
  • the transfer width is set to W2
  • the vibration generated by the vibration generator 36 is applied. That is, the transport speed of the second transport device 22b is set to be a speed corresponding to the amount of the detected foreign matter 4, and the transport width of the second transport device 22b is set to the width corresponding to the amount of the detected foreign matter 4. Set to be.
  • the CPU 80a controls each member so as to be in the set transport state when it is necessary to change the transport state. For example, when it is necessary to reduce the transfer speed, the drive motor 60 is controlled to reduce the transfer speed of the transfer surface 32 of the second transfer device 22b. When it is necessary to increase the transfer speed, the drive motor 60 is controlled to increase the transfer speed of the transfer surface 32 of the second transfer device 22b. When it is necessary to increase the transport width, the linear actuator 61 of the moving device 35 is controlled to move the side wall 33b in the direction away from the side wall 33a. When it is necessary to narrow the transport width, the linear actuator 61 of the moving device 35 is controlled to move the side wall 33b in the direction approaching the side wall 33a.
  • the foreign matter removing device 10 of the present embodiment corresponds to the foreign matter removing device of the present disclosure
  • the transport line 22 corresponds to the transport line
  • the first and second transport devices 22a and 22b correspond to the transport devices
  • the camera 14 detects them.
  • the robot hand 15 corresponds to the robot hand
  • the control device 80 corresponds to the control device
  • the vibration generator 36 corresponds to the vibration generator.
  • the foreign matter removing device 10 described above changes the transporting state of the second transporting device 22b located downstream of the camera 14 in the transporting direction D according to the amount of the foreign matter 4 detected by the camera 14 during transporting. .. Therefore, the transport state of the second transport device 22b can be changed so that the robot hand 15 can appropriately remove the foreign matter 4 according to the amount of the foreign matter 4 contained in the waste material 2.
  • the CPU 80a slows down the transport speed and expands the transport width. In this way, even if the amount of the foreign matter 4 contained in the waste material 2 temporarily increases, the time allotted to the robot hand 15 for removing the foreign matter 4 increases in order to reduce the transport speed, and the robot hand 15 increases. All foreign substances 4 can be removed. Further, since the transport width is expanded, even if the transport speed is reduced, the waste material 2 can be less likely to stay in the transport device before and after the speed is reduced.
  • the CPU 80a when expanding the transport width, the CPU 80a widens the transport width so that the transport width corresponds to the amount of the foreign matter 4 detected by the camera 14. Therefore, the transport width can be expanded to a width corresponding to the amount of the foreign matter 4 detected by the camera 14. Further, in this case, the robot hand 15 is arranged outside the side wall 33b, and the CPU 80a is located on the downstream side of the transport direction D with respect to the camera 14 when the transport width is expanded. Is moved in a direction away from the side wall 33a. Since the side wall 33a does not move, the moving distance of the robot hand 15 can be reduced.
  • the foreign matter removing device 10 is provided with a vibration generating device 36 that generates vibration on the downstream side of the transport direction D from the camera 14 and on the upstream side of the robot hand 15 in the transport line 22.
  • a vibration generating device 36 that generates vibration on the downstream side of the transport direction D from the camera 14 and on the upstream side of the robot hand 15 in the transport line 22.
  • the present invention is not limited to this.
  • the amount of the detected foreign matter 4 exceeds the specified amount, at least one of slowing down the transport speed and expanding the transport width may be performed, or the amount of the detected foreign matter 4 exceeds the specified amount. If this is the case, only vibration may be applied without reducing the transfer speed and expanding the transfer width.
  • the camera 14 is a camera that captures a color image, but the present invention is not limited to this.
  • the camera 14 may be an infrared camera that detects infrared rays.
  • infrared rays from the transported waste material 2 may be detected, and the region of the object 3 and the region of the foreign matter 4 may be detected based on the amount of infrared rays.
  • the transport speed is reduced and the transport width is expanded, but the present invention is not limited to this.
  • the ratio of the foreign matter 4 to the waste material 2 exceeds a predetermined ratio, the transport speed may be reduced and the transport width may be expanded.
  • the ratio of the foreign matter 4 to the waste material 2 may be obtained by obtaining the ratio of the number of pixels in the region of the foreign matter 4 to the number of pixels in the region of the waste material 2 detected in S120.
  • the transport line 22 is configured by using the first and second transport devices 22a and 22b, but the present invention is not limited to this.
  • the transport line 22 may be configured by using three or more transport devices.
  • the speed may be individually reduced, the transport width may be individually expanded, or the transport device may be individually expanded.
  • the vibration may be applied to the camera.
  • the transport speed is reduced and the transport width is expanded in three steps according to the amount of the foreign matter 4, but this is limited to this. do not have.
  • the transport speed may be lowered and the transport width may be expanded in four or more steps according to the amount of the foreign matter 4, or the transport speed may be reduced in two steps according to the amount of the foreign matter 4.
  • the reduction and the expansion of the transport width may be performed, or the transport speed may be steplessly reduced and the transport width may be expanded according to the amount of the foreign matter 4.
  • a predetermined restricted state for example, a second restricted state
  • the collecting member 53 is a mechanical chuck having a plurality of claws and gripping and collecting the foreign matter 4, but the collection member 53 is not limited to this.
  • the collecting member 53 may be a nozzle that adsorbs and collects the foreign matter 4.
  • the robot hand 15 is configured as an articulated arm robot, but the robot hand 15 is not limited to this.
  • the robot hand 115 may be configured by using an XY robot.
  • the robot hand 115 moves the tip portion 50 in the XY-axis direction, and includes an X-axis slider 145 and a Y-axis slider 143 as shown in FIG.
  • the X-axis slider 145 is supported by a pair of upper and lower guide rails 144 provided so as to extend in the X-axis direction on the left surface of the Y-axis slider 143, and can be moved in the X-axis direction by driving an X-axis motor (not shown). be.
  • the Y-axis slider 143 is supported by a pair of front and rear guide rails 142 mounted on a pair of rail erection portions 140 arranged so as to straddle the second transport device 22b in the front-rear direction, and is driven by a Y-axis motor (not shown). It can move in the Y-axis direction.
  • a Y-axis motor not shown
  • On the left surface of the X-axis slider 145 an elevating mechanism 150 for moving the tip portion 50 in the Z-axis direction is provided.
  • the elevating mechanism 150 can elevate the tip portion 50 by driving a Z-axis motor (not shown).
  • FIG. 9 the same components as those in the above-described embodiment are designated by the same reference numerals, and the description thereof will be omitted.
  • the foreign matter removing device of the present disclosure may be configured as follows.
  • the transport state may be at least one of the transport speed and the transport width when the transport device transports the waste material, and the control device is detected by the detection unit during transport. If the amount of the foreign matter exceeds a predetermined amount, the transport state may be changed. In this way, if the amount of foreign matter exceeds the specified amount, at least one of the transport speed and the transport width can be changed so that the foreign matter can be appropriately removed by the robot hand.
  • the control device reduces the transport speed and expands the transport width when the amount of the foreign matter detected by the detection unit during transport exceeds the specified amount. It may be done. In this way, even if the amount of foreign matter contained in the waste material being transported increases temporarily, the transport speed will decrease, so the time allotted to the robot hand to remove the foreign matter will increase, and all the foreign matter will be allocated to the robot hand. Foreign matter can be removed. Further, since the transport width is expanded, even if the transport speed is reduced, it is possible to prevent the waste material from staying in the transport device before and after the speed is reduced.
  • the control device when the control device slows down the transport speed, the control device reduces the transport speed so as to be a transport speed corresponding to the amount of the foreign matter detected by the detection unit. May be good. In this way, the transport speed can be reduced to a speed corresponding to the amount of foreign matter detected by the detection unit. Therefore, for example, if the amount of foreign matter detected by the detection unit slightly exceeds the specified amount, the transport speed of the transport device located downstream of the detection unit in the transport direction is slightly reduced. It is possible to prevent the amount of waste material to be treated per fixed time from being significantly reduced.
  • the transfer speed of the transfer device located downstream of the detection unit in the transfer direction can be significantly reduced.
  • the time allotted to the robot hand to remove the foreign matter is sufficiently increased, and the robot hand can remove all the foreign matter.
  • the transport width when the control device expands the transport width, the transport width may be widened so as to be a transport width corresponding to the amount of the foreign matter detected by the detection unit. .. In this way, the transport width can be expanded to a width corresponding to the amount of foreign matter detected by the detection unit.
  • the robot hand may be arranged on the outside of one of the side walls, and the control device is located on the downstream side in the transport direction from the detection unit when the transport width is expanded. The other side of the side wall of the transport device may be moved in a direction away from one of the side walls. By doing so, since the side wall on the side where the robot hand is provided does not move, the moving distance of the robot hand can be reduced.
  • a vibration generator that generates vibration may be provided on the downstream side of the transport line in the transport direction from the detection unit and on the upstream side of the robot hand. By doing so, vibration can be generated on the downstream side of the detection unit and on the upstream side of the robot hand. For example, when the transport width is widened, the transport width can be widened while applying vibration to the waste material to be transported, so that the waste material can be easily spread to the full transport width.
  • This disclosure can be used for recycling of industrial waste.

Abstract

A foreign matter removal device 10 comprises: a conveying device which has a conveying surface for conveying waste material 4 and side walls provided on both sides of the conveying surface; a conveying line 22 in which a plurality of the conveying devices are arranged along the direction D for conveying the waste material 4; a camera 14 for detecting foreign matter 2 contained in the waste material 4 conveyed by the conveying line 22; a robot hand 15 which is provided on the downstream side of the camera 14 in the conveying direction and removes the foreign matter 2 detected by the camera 14 from the conveying line 22; and a control device for changing a conveyance state of a conveying device located on the downstream side of a camera 12 in the conveying direction D in accordance with the amount of foreign matter 2 detected by the camera 14 during conveyance.

Description

異物除去装置Foreign matter remover
 本明細書は、異物除去装置を開示する。 This specification discloses a foreign matter removing device.
 従来、リサイクル対象とリサイクル対象ではない異物とが混ざった混合物をコンベアなどの搬送装置で搬送し、リサイクル対象と異物とを分別して異物を取り除くリサイクルシステムが知られている。例えば、非特許文献1には、対象物と異物とが混ざった混合物をコンベアで搬送して、ロボットハンドを利用してコンベアから異物を除去するリサイクルシステムが開示されている。 Conventionally, there is known a recycling system in which a mixture of a mixture of foreign substances to be recycled and a foreign substance not to be recycled is transported by a transport device such as a conveyor, and the foreign substances to be recycled are separated and the foreign substances are removed. For example, Non-Patent Document 1 discloses a recycling system in which a mixture of an object and a foreign substance is conveyed by a conveyor and a robot hand is used to remove the foreign substance from the conveyor.
 しかしながら、非特許文献1に開示されているリサイクルシステムでは、搬送される異物の量が一時的に増えたならば、ロボットハンドで全ての異物を除去しきれない場合がある。 However, in the recycling system disclosed in Non-Patent Document 1, if the amount of foreign matter to be transported increases temporarily, it may not be possible to completely remove all the foreign matter with the robot hand.
 本開示はこのような課題を解決するためになされたものであり、検出された異物の量に応じて、ロボットハンドが異物を適切に除去できるようにすることを主目的とする。 The present disclosure has been made to solve such a problem, and the main purpose is to enable the robot hand to appropriately remove the foreign matter according to the amount of the detected foreign matter.
 本開示の異物除去装置は、
 廃材を搬送する搬送面と前記搬送面の両側に設けられた側壁とを有する搬送装置と、
 前記廃材の搬送方向に沿って前記搬送装置が複数配置された搬送ラインと、
 前記搬送ラインにより搬送される前記廃材に含まれる異物を検出する検出部と、
 前記検出部よりも前記搬送方向の下流側に設けられ、前記検出部によって検出された前記異物を前記搬送ラインから除去するロボットハンドと、
 搬送中に前記検出部によって検出された前記異物の量に応じて、前記検出部よりも前記搬送方向の下流側に位置する搬送装置の搬送状態を変更する制御装置と、
 を備えたものである。
The foreign matter removing device of the present disclosure is
A transport device having a transport surface for transporting waste materials and side walls provided on both sides of the transport surface, and a transport device.
A transport line in which a plurality of the transport devices are arranged along the transport direction of the waste material, and a transport line.
A detection unit that detects foreign matter contained in the waste material transported by the transport line, and
A robot hand provided on the downstream side in the transport direction from the detection unit and removing the foreign matter detected by the detection unit from the transport line.
A control device that changes the transport state of the transport device located downstream of the detection unit in the transport direction according to the amount of the foreign matter detected by the detection unit during transport.
It is equipped with.
 この異物除去装置では、搬送中に検出部によって検出された異物の量に応じて、検出部よりも搬送方向の下流側に位置する搬送装置の搬送状態を変更する。そのため、廃材に含まれる異物の量に応じて、ロボットハンドが異物を適切に除去できるように搬送装置の搬送状態を変更することができる。 In this foreign matter removing device, the transporting state of the transporting device located on the downstream side in the transporting direction from the detecting unit is changed according to the amount of foreign matter detected by the detecting unit during transportation. Therefore, the transport state of the transport device can be changed so that the robot hand can appropriately remove the foreign matter according to the amount of the foreign matter contained in the waste material.
リサイクルシステム1の構成を示す説明図。Explanatory drawing which shows the structure of the recycling system 1. 異物除去装置10の概略構成を示す斜視図。The perspective view which shows the schematic structure of the foreign matter removing apparatus 10. 異物除去装置10の概略構成を示す側面図。The side view which shows the schematic structure of the foreign matter removing apparatus 10. 異物除去装置10の概略構成を示す平面図。The plan view which shows the schematic structure of the foreign matter removing apparatus 10. ロボットハンド15の概略構成を示す斜視図。The perspective view which shows the schematic structure of the robot hand 15. 異物除去装置10の電気的な接続関係を示す図。The figure which shows the electrical connection relation of the foreign matter removing apparatus 10. 搬送状態設定ルーチンの一例を示すフローチャート。A flowchart showing an example of a transport status setting routine. 搬送状態管理データ81を示す図。The figure which shows the transport state management data 81. 異物除去装置110の概略構成を示す斜視図。The perspective view which shows the schematic structure of the foreign matter removing apparatus 110.
 次に、本開示を実施するための形態について図面を参照しながら説明する。図1はリサイクルシステム1の構成を示す説明図、図2は異物除去装置10の概略構成を示す斜視図、図3は異物除去装置10の概略構成を示す側面図、図4は異物除去装置10の概略構成を示す平面図、図5はロボットハンド15の概略構成を示す斜視図、図6は異物除去装置10の電気的な接続関係を示す説明図である。なお、本実施形態において、左右方向、前後方向及び上下方向は、図1~図4に示した通りとする(図1及び図3では前後方向は紙面に垂直方向、図4では上下方向は紙面に垂直方向)。また、本実施形態において、廃材2を搬送する方向を搬送方向Dと称するものとする。 Next, the mode for carrying out the present disclosure will be described with reference to the drawings. 1 is an explanatory view showing the configuration of the recycling system 1, FIG. 2 is a perspective view showing the schematic configuration of the foreign matter removing device 10, FIG. 3 is a side view showing the schematic configuration of the foreign matter removing device 10, and FIG. 4 is a foreign matter removing device 10. 5 is a plan view showing a schematic configuration of the above, FIG. 5 is a perspective view showing a schematic configuration of a robot hand 15, and FIG. 6 is an explanatory view showing an electrical connection relationship of the foreign matter removing device 10. In this embodiment, the left-right direction, the front-back direction, and the up-down direction are as shown in FIGS. 1 to 4 (in FIGS. 1 and 3, the front-back direction is the direction perpendicular to the paper surface, and in FIG. 4, the up-down direction is the paper surface. Vertical to). Further, in the present embodiment, the direction in which the waste material 2 is conveyed is referred to as a transfer direction D.
 リサイクルシステム1で処理される廃材2は、石、砂及びコンクリート等のリサイクルの対象となる対象物3と、紙、樹脂、木材及び金属等の異物4とが混合した混合物である。 The waste material 2 processed by the recycling system 1 is a mixture of an object 3 to be recycled such as stone, sand and concrete and a foreign substance 4 such as paper, resin, wood and metal.
 リサイクルシステム1は、図1に示すように、1次及び2次破砕機11a,11bと、1次及び2次磁選機12a,12bと、スクリーン機13と、搬送ライン20~25と、異物除去装置10とを備える。 As shown in FIG. 1, the recycling system 1 includes primary and secondary crushers 11a and 11b, primary and secondary magnetic separators 12a and 12b, a screen machine 13, transport lines 20 to 25, and foreign matter removal. The device 10 is provided.
 1次破砕機11aは、原料である廃材2を1次粉砕する装置である。この1次破砕機11aは、例えば、所定の1次サイズ以下(例えば、40cm以下など)となるように廃材2を粉砕する。1次磁選機12aは、廃材2に含まれる磁性体の異物を磁力によって除去する装置である。スクリーン機13は、例えば、廃材2がメッシュの上を通過することにより、1次サイズ以上の廃材2と1次サイズ未満の廃材2とを分離する装置である。2次破砕機11bは、1次破砕機11aよりも小さいサイズに廃材2を2次粉砕する装置である。この2次破砕機11bは、所定の2次サイズ以下(例えば、10cm以下)となるように廃材2を粉砕する。2次磁選機12bは、1次磁選機12a及びロボットハンド15では除去しきれなかった磁性体を廃材2から除去する装置である。 The primary crusher 11a is a device for primary crushing the waste material 2 which is a raw material. The primary crusher 11a crushes the waste material 2 so as to have a predetermined primary size or less (for example, 40 cm or less). The primary magnetic separator 12a is a device that removes foreign substances in the magnetic material contained in the waste material 2 by magnetic force. The screen machine 13 is, for example, a device that separates the waste material 2 having a primary size or larger and the waste material 2 having a primary size or less by passing the waste material 2 over the mesh. The secondary crusher 11b is a device for secondary crushing the waste material 2 to a size smaller than that of the primary crusher 11a. The secondary crusher 11b crushes the waste material 2 so as to have a predetermined secondary size or less (for example, 10 cm or less). The secondary magnetic separator 12b is a device that removes the magnetic material that could not be completely removed by the primary magnetic separator 12a and the robot hand 15 from the waste material 2.
 搬送ライン20~25は、廃材2を搬送面に載置して搬送方向Dに沿って搬送する装置であり、例えば、ベルトコンベアとして構成されている。なお、搬送ライン20~25は、廃材2を搬送するものであれば、ベルトコンベア以外の構成としてもよい。 The transport lines 20 to 25 are devices for placing the waste material 2 on the transport surface and transporting the waste material 2 along the transport direction D, and are configured as, for example, a belt conveyor. The transport lines 20 to 25 may have a configuration other than the belt conveyor as long as they transport the waste material 2.
 異物除去装置10は、図2及び図4に示すように、搬送ライン22と、カメラ14と、ロボットハンド15と、移動装置35と、振動発生装置36と、制御装置80(図6参照)とを備える。搬送ライン22は、図2~図4に示すように、第1及び第2搬送装置22a,22bを備える。第1及び第2搬送装置22a,22bは搬送方向Dに沿ってこの順番で並べられている。 As shown in FIGS. 2 and 4, the foreign matter removing device 10 includes a transfer line 22, a camera 14, a robot hand 15, a moving device 35, a vibration generating device 36, and a control device 80 (see FIG. 6). To prepare for. As shown in FIGS. 2 to 4, the transport line 22 includes first and second transport devices 22a and 22b. The first and second transport devices 22a and 22b are arranged in this order along the transport direction D.
 第1搬送装置22aは、廃材2を搬送する搬送装置である。第1搬送装置22aは、搬送面30と、搬送面30の両側に設けられた側壁31a,31bとを備える。第1搬送装置22aでは、側壁31a,31bの間隔すなわち廃材2を搬送する際の搬送幅は一定の幅W1である。第1搬送装置22aは、搬送面30に廃材2を載置し、一定の搬送速度(例えば、40[m/min])で廃材2を搬送する。 The first transport device 22a is a transport device that transports the waste material 2. The first transport device 22a includes a transport surface 30 and side walls 31a and 31b provided on both sides of the transport surface 30. In the first transport device 22a, the distance between the side walls 31a and 31b, that is, the transport width when transporting the waste material 2 is a constant width W1. The first transport device 22a places the waste material 2 on the transport surface 30 and transports the waste material 2 at a constant transport speed (for example, 40 [m / min]).
 第2搬送装置22bは、第1搬送装置22aと同様に廃材2を搬送する搬送装置である。第2搬送装置22bは、カメラ14より搬送方向Dの下流側で第1搬送装置22aに並べて配置されている。第2搬送装置22bは、搬送面32と搬送面32の両側に設けられた側壁33a,33bと、駆動モータ60(図6参照)と、を備える。第2搬送装置22bでは、側壁33a,33bの間隔すなわち廃材2を搬送する際の搬送幅はW1~W2の範囲で変更することができる。そのため、搬送面32の幅は、幅W2以上に設定されている。第2搬送装置22bでは、側壁33aは第1搬送装置22aの側壁31aに連結された状態で固定されているが、側壁33bは側壁31aに対して移動可能となっている。第2搬送装置22bは、搬送面32に廃材2を載置し、可変の速度で搬送する。第2搬送装置22bでは、駆動モータ60(図6参照)を制御することにより、搬送速度を、例えば、20[m/min]~40[m/min]の間で変更することができる。伸縮部材34は、伸縮可能な蛇腹になっており、長さを変更することができる。伸縮部材34は、第2搬送装置22bの搬送幅が拡張する際には、蛇腹が伸ばされて長さが長くなり、搬送幅が縮小する際には、蛇腹が折りたたまれて長さが短くなる。 The second transport device 22b is a transport device that transports the waste material 2 in the same manner as the first transport device 22a. The second transport device 22b is arranged side by side with the first transport device 22a on the downstream side in the transport direction D from the camera 14. The second transport device 22b includes a transport surface 32, side walls 33a and 33b provided on both sides of the transport surface 32, and a drive motor 60 (see FIG. 6). In the second transport device 22b, the distance between the side walls 33a and 33b, that is, the transport width when transporting the waste material 2 can be changed in the range of W1 to W2. Therefore, the width of the transport surface 32 is set to the width W2 or more. In the second transport device 22b, the side wall 33a is fixed in a state of being connected to the side wall 31a of the first transport device 22a, but the side wall 33b is movable with respect to the side wall 31a. The second transfer device 22b places the waste material 2 on the transfer surface 32 and conveys it at a variable speed. In the second transfer device 22b, the transfer speed can be changed, for example, between 20 [m / min] and 40 [m / min] by controlling the drive motor 60 (see FIG. 6). The telescopic member 34 has a stretchable bellows, and its length can be changed. When the transport width of the second transport device 22b is expanded, the elastic member 34 is stretched to increase its length, and when the transport width is reduced, the bellows is folded to shorten its length. ..
 カメラ14は、第1搬送装置22aの搬送面32に載置されて搬送される廃材2のカラー画像を撮像する装置である。カメラ14は、図2~図4に示すように、第1搬送装置22aを前後方向に跨ぐように設けられたカメラ保持部材16によって第1搬送装置22aの搬送面30の上方で保持されている。カメラ14は、廃材2を第1搬送装置22aの搬送面30の上方から一定間隔で撮像し、画像データを制御装置80(図6参照)に出力する。 The camera 14 is a device that captures a color image of the waste material 2 that is mounted and transported on the transport surface 32 of the first transport device 22a. As shown in FIGS. 2 to 4, the camera 14 is held above the transport surface 30 of the first transport device 22a by a camera holding member 16 provided so as to straddle the first transport device 22a in the front-rear direction. .. The camera 14 captures images of the waste material 2 from above the transport surface 30 of the first transport device 22a at regular intervals, and outputs image data to the control device 80 (see FIG. 6).
 ロボットハンド15は、第2搬送装置22bの搬送面32から異物4を除去する装置である。ロボットハンド15は、図2~図4に示すように、カメラ14よりも搬送方向Dの下流側且つ側壁33bの外側(側壁33bの前方)に設けられている。ロボットハンド15は、図5に示すように、第1アーム40と、第2アーム42と、支持部44と、台座部47と、先端部50と、制御部70(図6参照)とを備える。第1アーム40は、先端部50を備えた長手部材である。第1アーム40は、その内部に、先端部50を回動駆動する第1駆動部41を備えている。第2アーム42は、第1アーム40を備えた長手部材である。第2アーム42の先端側には、第1アーム40を回動駆動する第2駆動部43設けられている。支持部44は、第2アーム42を備える箱形部材である。支持部44の先端側には、第2アーム42を回動駆動する第3駆動部45が設けられている。台座部47は、上下方向に形成された支持軸46を介して支持部44を支持する。台座部47には、モータが設けられており、このモータにより、支持軸46が回転する。 The robot hand 15 is a device that removes foreign matter 4 from the transport surface 32 of the second transport device 22b. As shown in FIGS. 2 to 4, the robot hand 15 is provided on the downstream side of the camera 14 in the transport direction D and on the outside of the side wall 33b (in front of the side wall 33b). As shown in FIG. 5, the robot hand 15 includes a first arm 40, a second arm 42, a support portion 44, a pedestal portion 47, a tip portion 50, and a control unit 70 (see FIG. 6). .. The first arm 40 is a longitudinal member provided with a tip portion 50. The first arm 40 includes a first driving unit 41 that rotationally drives the tip portion 50 inside the first arm 40. The second arm 42 is a longitudinal member provided with the first arm 40. A second drive unit 43 for rotationally driving the first arm 40 is provided on the tip end side of the second arm 42. The support portion 44 is a box-shaped member including the second arm 42. On the tip end side of the support portion 44, a third drive portion 45 for rotationally driving the second arm 42 is provided. The pedestal portion 47 supports the support portion 44 via a support shaft 46 formed in the vertical direction. A motor is provided on the pedestal portion 47, and the support shaft 46 is rotated by the motor.
 先端部50は、第2搬送装置22bによって搬送される廃材2から異物4を採取するものである。先端部50は、図5に示すように、第1アーム40の先端に設けられた水平軸に支持されており、箱状の基部51を備えている。基部51の下面には、装着部52とカメラ54とが設けられている。装着部52には、物品を採取する採取部材53が取り外し可能に装着される。採取部材53は、複数の爪部を有し異物4を把持採取するメカニカルチャックとして構成されている。採取部材53は、第4駆動部58により駆動され、装着部52と共に回転し、爪部の開閉など物品の把持動作を行う。カメラ54は、第2搬送装置22bにより搬送される廃材2を撮像する装置である。カメラ54は、撮像した画像データを制御部70(図6参照)へ出力する。 The tip portion 50 collects the foreign matter 4 from the waste material 2 transported by the second transport device 22b. As shown in FIG. 5, the tip portion 50 is supported by a horizontal axis provided at the tip of the first arm 40, and includes a box-shaped base portion 51. A mounting portion 52 and a camera 54 are provided on the lower surface of the base portion 51. A collecting member 53 for collecting articles is detachably mounted on the mounting portion 52. The collecting member 53 has a plurality of claws and is configured as a mechanical chuck that grips and collects the foreign matter 4. The collecting member 53 is driven by the fourth driving unit 58 and rotates together with the mounting unit 52 to perform an article gripping operation such as opening and closing the claw portion. The camera 54 is a device that captures an image of the waste material 2 transported by the second transport device 22b. The camera 54 outputs the captured image data to the control unit 70 (see FIG. 6).
 制御部70は、CPUを中心とするマイクロプロセッサとして構成されており、ロボットハンド15を制御する。この制御部70は、第1駆動部41、第2駆動部43、第3駆動部45及び第4駆動部58へ信号を出力する。また、制御部70は、カメラ54からの信号を入力する。なお、第1駆動部41、第2駆動部43、第3駆動部45には図示しない位置センサが装備されており、制御部70はそれらの位置センサからの位置情報を入力しつつ、各駆動部を制御する。ロボットハンド15では、制御部70がカメラ54による撮像画像を用いて異物4の位置や方向などを把握し、異物4の除去を行う。このロボットハンド15では、異物4に対して正確な採取処理を行うことができる。 The control unit 70 is configured as a microprocessor centered on the CPU, and controls the robot hand 15. The control unit 70 outputs a signal to the first drive unit 41, the second drive unit 43, the third drive unit 45, and the fourth drive unit 58. Further, the control unit 70 inputs a signal from the camera 54. The first drive unit 41, the second drive unit 43, and the third drive unit 45 are equipped with position sensors (not shown), and the control unit 70 drives each drive while inputting position information from those position sensors. Control the part. In the robot hand 15, the control unit 70 grasps the position and direction of the foreign matter 4 by using the image captured by the camera 54, and removes the foreign matter 4. With this robot hand 15, it is possible to accurately collect foreign matter 4.
 移動装置35は、第2搬送装置22bの側壁33bを移動させる装置である。移動装置35は、図2~図4に示すように、側壁33b及び搬送面32の後側に設けられている。移動装置35は、リニアアクチュエータ61を備えており、リニアアクチュエータ61を駆動させて、リニアアクチュエータ61の動作に伴い側壁33bを側壁33aに対して移動させる。例えば、図4において側壁33bが実線で示した位置にあるときには、側壁33aから遠ざかる方向に移動させることで、第2搬送装置22bの搬送幅の拡張を行う。 The moving device 35 is a device for moving the side wall 33b of the second transport device 22b. As shown in FIGS. 2 to 4, the moving device 35 is provided on the rear side of the side wall 33b and the transport surface 32. The moving device 35 includes a linear actuator 61, and drives the linear actuator 61 to move the side wall 33b with respect to the side wall 33a as the linear actuator 61 operates. For example, when the side wall 33b is in the position shown by the solid line in FIG. 4, the transfer width of the second transfer device 22b is expanded by moving the side wall 33b in a direction away from the side wall 33a.
 振動発生装置36は、第2搬送装置22bの搬送面32を振動させる装置である。振動発生装置36は、図2~図4に示すように、カメラ14よりも搬送方向Dの下流側且つロボットハンド15よりも搬送方向Dの上流側(第1搬送装置22aと第2搬送装置22bとの境界付近)に設けられている。振動発生装置36は、振動モータ62(図3及び図6参照)を備えており、振動モータ62を駆動させることにより、搬送面32を振動させる。 The vibration generator 36 is a device that vibrates the transport surface 32 of the second transport device 22b. As shown in FIGS. 2 to 4, the vibration generator 36 is located downstream of the camera 14 in the transport direction D and upstream of the robot hand 15 in the transport direction D (first transport device 22a and second transport device 22b). (Near the boundary with). The vibration generator 36 includes a vibration motor 62 (see FIGS. 3 and 6), and drives the vibration motor 62 to vibrate the transport surface 32.
 制御装置80は、図6に示すように、周知のCPU80aやROM80b、RAM80c、HDD80dなどにより構成さるコンピュータであり、異物除去装置10の全体を制御する。制御装置80は、カメラ14、ロボットハンド15、駆動モータ60、リニアアクチュエータ61及び振動モータ62に接続されている。制御装置80は、ロボットハンド15の制御部70と通信可能である。制御装置80は、駆動モータ60、リニアアクチュエータ61及び振動モータ62に対して制御信号を出力する。また、制御装置80は、カメラ14から画像データを入力する。 As shown in FIG. 6, the control device 80 is a computer composed of a well-known CPU 80a, ROM 80b, RAM 80c, HDD 80d, etc., and controls the entire foreign matter removing device 10. The control device 80 is connected to a camera 14, a robot hand 15, a drive motor 60, a linear actuator 61, and a vibration motor 62. The control device 80 can communicate with the control unit 70 of the robot hand 15. The control device 80 outputs a control signal to the drive motor 60, the linear actuator 61, and the vibration motor 62. Further, the control device 80 inputs image data from the camera 14.
 次に、このようにして構成された異物除去装置10の動作について、図7及び図8を用いて説明する。図7は搬送状態設定ルーチンの一例を示すフローチャートであり、図8は搬送状態管理データ81を示す図である。搬送状態設定ルーチンのプログラムは、ROM80bに記憶されており、異物除去装置10で異物を除去している際は常時(例えば、数十秒ごとに)CPU80aによって実行されている。制御装置80のHDD80dには、図8に示すように、検出した異物4の量と搬送状態(搬送速度、搬送幅及び振動の有無)とを対応付けて記憶した搬送状態管理データ81が記憶されている。なお、異物除去装置10の電源を入れた直後の初期設定では、搬送状態は通常状態(搬送幅はW1、搬送速度は最大速度(ここでは40[m/min])、振動発生装置36による振動はなし)に設定される。 Next, the operation of the foreign matter removing device 10 configured in this way will be described with reference to FIGS. 7 and 8. FIG. 7 is a flowchart showing an example of a transport state setting routine, and FIG. 8 is a diagram showing transport state management data 81. The program of the transport state setting routine is stored in the ROM 80b, and is always executed by the CPU 80a (for example, every several tens of seconds) when the foreign matter is removed by the foreign matter removing device 10. As shown in FIG. 8, the HDD 80d of the control device 80 stores the transport state management data 81 stored in association with the amount of the detected foreign matter 4 and the transport state (transport speed, transport width, and presence / absence of vibration). ing. In the initial setting immediately after the power of the foreign matter removing device 10 is turned on, the transport state is the normal state (the transport width is W1, the transport speed is the maximum speed (here, 40 [m / min]), and the vibration is generated by the vibration generator 36. Is set to none).
 本ルーチンが開始されると、CPU80aは、カメラ14から画像データを入力する(S110)。具体的には、CPU80aは、現時点においてカメラ14が撮像した画像データを入力してHDD80dに記憶する。 When this routine is started, the CPU 80a inputs image data from the camera 14 (S110). Specifically, the CPU 80a inputs the image data captured by the camera 14 at the present time and stores it in the HDD 80d.
 続いて、CPU80aは、異物4の検出を行う(S120)。具体的には、CPU80aは、まず、S110で入力された画像データにおいて、廃材2の領域を検出する。続いて、CPU80aは、廃材2の領域内のRGB値を取得する。続いて、CPU80aは、廃材2の領域内のRGB値と予めHDD80dに記憶された対象物3のRGB値の範囲とを比較する。そして、CPU80aは、廃材2の領域のうち、対象物3のRGB値の範囲から外れた領域を異物4の領域として検出する。 Subsequently, the CPU 80a detects the foreign matter 4 (S120). Specifically, the CPU 80a first detects the region of the waste material 2 in the image data input in S110. Subsequently, the CPU 80a acquires the RGB values in the region of the waste material 2. Subsequently, the CPU 80a compares the RGB value in the region of the waste material 2 with the RGB value range of the object 3 stored in the HDD 80d in advance. Then, the CPU 80a detects a region of the waste material 2 outside the RGB value range of the object 3 as a region of the foreign matter 4.
 続いて、CPU80aは、異物4の量の算出を行う(S130)。具体的には、CPU80aは、S120で検出した異物4の領域の数をカウントしてRAM80cに記憶する。 Subsequently, the CPU 80a calculates the amount of the foreign matter 4 (S130). Specifically, the CPU 80a counts the number of regions of the foreign matter 4 detected in S120 and stores them in the RAM 80c.
 続いて、CPU80aは、異物4の量が予め定められた規定量以上であるか否かを判定する(S140)。S120で算出した異物4の量が、規定量未満ならば、CPU80aは、第2搬送装置22bの搬送状態を通常状態に設定し(S150)、本ルーチンを終了する。通常状態については、既に述べた通りである。 Subsequently, the CPU 80a determines whether or not the amount of the foreign matter 4 is equal to or more than a predetermined predetermined amount (S140). If the amount of the foreign matter 4 calculated in S120 is less than the specified amount, the CPU 80a sets the transport state of the second transport device 22b to the normal state (S150), and ends this routine. The normal state is as described above.
 一方、S130で異物4の量が規定量を以上ならば、CPU80aは、第2搬送装置22bの搬送状態を制限状態に設定し(S160)、本ルーチンを終了する。具体的には、CPU80aは、図8に示すように、S120で算出した異物4の量が規定量の1倍以上2倍未満ならば第1の制限状態に設定する。第1の制限状態では、搬送速度を30[m/min]、搬送幅をWa(W1<Wa<W2)に設定し、振動発生装置36による振動を付与する。S120で算出した異物4の量が規定量の2倍以上ならば第2制限状態に設定する。第2制限状態では、搬送速度を20[m/min]、搬送幅をW2に設定し、振動発生装置36による振動を付与する。すなわち、第2搬送装置22bの搬送速度を、検出した異物4の量に応じた速度となるように設定し、第2搬送装置22bの搬送幅を、検出した異物4の量に応じた幅となるように設定する。 On the other hand, if the amount of the foreign matter 4 exceeds the specified amount in S130, the CPU 80a sets the transport state of the second transport device 22b to the restricted state (S160), and ends this routine. Specifically, as shown in FIG. 8, if the amount of the foreign matter 4 calculated in S120 is 1 times or more and less than 2 times the specified amount, the CPU 80a is set to the first restricted state. In the first restricted state, the transfer speed is set to 30 [m / min], the transfer width is set to Wa (W1 <Wa <W2), and the vibration generated by the vibration generator 36 is applied. If the amount of the foreign matter 4 calculated in S120 is twice or more the specified amount, the second restricted state is set. In the second restricted state, the transfer speed is set to 20 [m / min], the transfer width is set to W2, and the vibration generated by the vibration generator 36 is applied. That is, the transport speed of the second transport device 22b is set to be a speed corresponding to the amount of the detected foreign matter 4, and the transport width of the second transport device 22b is set to the width corresponding to the amount of the detected foreign matter 4. Set to be.
 搬送状態設定ルーチンを終了したあと、CPU80aは、搬送状態を変更する必要がある場合には、設定された搬送状態となるように各部材を制御する。例えば、搬送速度を低速化する必要がある場合には、駆動モータ60を制御して、第2搬送装置22bの搬送面32の搬送速度を低くする。搬送速度を高速化する必要がある場合には、駆動モータ60を制御して、第2搬送装置22bの搬送面32の搬送速度を高くする。搬送幅を広げる必要がある場合には、移動装置35のリニアアクチュエータ61を制御し、側壁33bを側壁33aから遠ざかる方向へ移動させる。搬送幅を狭める必要がある場合には、移動装置35のリニアアクチュエータ61を制御し、側壁33bを側壁33aに近づく方向へ移動させる。 After finishing the transport state setting routine, the CPU 80a controls each member so as to be in the set transport state when it is necessary to change the transport state. For example, when it is necessary to reduce the transfer speed, the drive motor 60 is controlled to reduce the transfer speed of the transfer surface 32 of the second transfer device 22b. When it is necessary to increase the transfer speed, the drive motor 60 is controlled to increase the transfer speed of the transfer surface 32 of the second transfer device 22b. When it is necessary to increase the transport width, the linear actuator 61 of the moving device 35 is controlled to move the side wall 33b in the direction away from the side wall 33a. When it is necessary to narrow the transport width, the linear actuator 61 of the moving device 35 is controlled to move the side wall 33b in the direction approaching the side wall 33a.
 ここで、本実施形態の構成要素と本開示の構成要素との対応関係を明らかにする。本実施形態の異物除去装置10が本開示の異物除去装置に相当し、搬送ライン22が搬送ラインに相当し、第1及び第2搬送装置22a,22bが搬送装置に相当し、カメラ14が検出部に相当し、ロボットハンド15がロボットハンドに相当し、制御装置80が制御装置に相当し、振動発生装置36が振動発生装置に相当する。 Here, the correspondence between the components of the present embodiment and the components of the present disclosure will be clarified. The foreign matter removing device 10 of the present embodiment corresponds to the foreign matter removing device of the present disclosure, the transport line 22 corresponds to the transport line, the first and second transport devices 22a and 22b correspond to the transport devices, and the camera 14 detects them. The robot hand 15 corresponds to the robot hand, the control device 80 corresponds to the control device, and the vibration generator 36 corresponds to the vibration generator.
 以上説明した異物除去装置10は、搬送中にカメラ14によって検出された異物4の量に応じて、カメラ14よりも搬送方向Dの下流側に位置する第2搬送装置22bの搬送状態を変更する。そのため、廃材2に含まれる異物4の量に応じて、ロボットハンド15が異物4を適切に除去できるように第2搬送装置22bの搬送状態を変更することができる。 The foreign matter removing device 10 described above changes the transporting state of the second transporting device 22b located downstream of the camera 14 in the transporting direction D according to the amount of the foreign matter 4 detected by the camera 14 during transporting. .. Therefore, the transport state of the second transport device 22b can be changed so that the robot hand 15 can appropriately remove the foreign matter 4 according to the amount of the foreign matter 4 contained in the waste material 2.
 また、異物除去装置10では、CPU80aは、搬送中にカメラ14によって検出された異物4の量が規定量を超えたならば、搬送速度の低速化及び搬送幅の拡張を行う。このように、廃材2に含まれる異物4の量が一時的に増えたとしても、搬送速度を低下させるため、異物4を除去するためにロボットハンド15に割り当てられる時間が増え、ロボットハンド15で全ての異物4を除去することができる。また、搬送幅を拡張するため、搬送速度を低下させたとしても、速度を低下させる前後の搬送装置において、廃材2が滞留し難くすることができる。 Further, in the foreign matter removing device 10, if the amount of the foreign matter 4 detected by the camera 14 during the transport exceeds the specified amount, the CPU 80a slows down the transport speed and expands the transport width. In this way, even if the amount of the foreign matter 4 contained in the waste material 2 temporarily increases, the time allotted to the robot hand 15 for removing the foreign matter 4 increases in order to reduce the transport speed, and the robot hand 15 increases. All foreign substances 4 can be removed. Further, since the transport width is expanded, even if the transport speed is reduced, the waste material 2 can be less likely to stay in the transport device before and after the speed is reduced.
 更に、異物除去装置10では、CPU80aは、搬送幅の拡張を行う場合、カメラ14によって検出された異物4の量に応じた搬送幅になるように搬送幅を広げる。そのため、搬送幅をカメラ14によって検出された異物4の量に応じた幅に拡張することができる。また、この場合、ロボットハンド15は、側壁33bの外側に配置されおり、CPU80aは、搬送幅の拡張を行う場合、カメラ14よりも搬送方向Dの下流側に位置する第2搬送装置の側壁33bを側壁33aから遠ざかる方向に移動させている。側壁33aは、移動しないため、ロボットハンド15の移動距離を小さくすることができる。 Further, in the foreign matter removing device 10, when expanding the transport width, the CPU 80a widens the transport width so that the transport width corresponds to the amount of the foreign matter 4 detected by the camera 14. Therefore, the transport width can be expanded to a width corresponding to the amount of the foreign matter 4 detected by the camera 14. Further, in this case, the robot hand 15 is arranged outside the side wall 33b, and the CPU 80a is located on the downstream side of the transport direction D with respect to the camera 14 when the transport width is expanded. Is moved in a direction away from the side wall 33a. Since the side wall 33a does not move, the moving distance of the robot hand 15 can be reduced.
 そして、異物除去装置10では、搬送ライン22のうちカメラ14より搬送方向Dの下流側で且つロボットハンド15の上流側に振動を発生させる振動発生装置36を備える。カメラ14より下流側且つロボットハンド15の上流側で振動を発生させ、搬送幅を広げる際には、搬送される廃材2に振動を加えつつ搬送幅を広げるため、廃材2を搬送幅一杯に広がり易くすることができる。 The foreign matter removing device 10 is provided with a vibration generating device 36 that generates vibration on the downstream side of the transport direction D from the camera 14 and on the upstream side of the robot hand 15 in the transport line 22. When vibration is generated on the downstream side of the camera 14 and on the upstream side of the robot hand 15 to widen the transport width, the waste material 2 is spread to the full width in order to widen the transport width while applying vibration to the waste material 2 to be transported. It can be made easier.
 なお、本開示は上述した実施形態に何ら限定されることはなく、本開示の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It should be noted that the present disclosure is not limited to the above-described embodiment, and it goes without saying that the present disclosure can be carried out in various embodiments as long as it belongs to the technical scope of the present disclosure.
 例えば、上述した実施形態では、検出された異物4の量が規定量を超えたならば、搬送速度の低速化及び搬送幅の拡張を行ったがこれに限られない。例えば、検出された異物4の量が規定量を超えたならば、搬送速度の低速化及び搬送幅の拡張の少なくとも一方を行ってもよいし、検出された異物4の量が規定量を超えたならば、搬送速度の低速化及び搬送幅の拡張を行わずに振動のみを付与してもよい。 For example, in the above-described embodiment, if the amount of the detected foreign matter 4 exceeds the specified amount, the transport speed is reduced and the transport width is expanded, but the present invention is not limited to this. For example, if the amount of the detected foreign matter 4 exceeds the specified amount, at least one of slowing down the transport speed and expanding the transport width may be performed, or the amount of the detected foreign matter 4 exceeds the specified amount. If this is the case, only vibration may be applied without reducing the transfer speed and expanding the transfer width.
 上述した実施形態では、カメラ14はカラー画像を撮像するカメラであったがこれに限られない。例えば、例えばカメラ14は赤外線を検出する赤外線カメラとしてもよい。この場合、搬送されている廃材2からの赤外線を検出し、赤外線量に基づいて対象物3の領域と異物4の領域とを検出するものとしてもよい。 In the above-described embodiment, the camera 14 is a camera that captures a color image, but the present invention is not limited to this. For example, the camera 14 may be an infrared camera that detects infrared rays. In this case, infrared rays from the transported waste material 2 may be detected, and the region of the object 3 and the region of the foreign matter 4 may be detected based on the amount of infrared rays.
 上述した実施形態では、検出された異物4の量が規定量を超えたならば、搬送速度の低速化及び搬送幅の拡張を行ったがこれに限られない。例えば、廃材2に対する異物4の割合が予め定めた規定割合を超えたならば、搬送速度の低速化及び搬送幅の拡張を行うものとしてもよい。また、この場合、例えば、S130では、S120で検出した廃材2の領域の画素数に対する異物4の領域の画素数の比を求めることで、廃材2に対する異物4の割合を求めてもよい。 In the above-described embodiment, if the amount of the detected foreign matter 4 exceeds the specified amount, the transport speed is reduced and the transport width is expanded, but the present invention is not limited to this. For example, if the ratio of the foreign matter 4 to the waste material 2 exceeds a predetermined ratio, the transport speed may be reduced and the transport width may be expanded. Further, in this case, for example, in S130, the ratio of the foreign matter 4 to the waste material 2 may be obtained by obtaining the ratio of the number of pixels in the region of the foreign matter 4 to the number of pixels in the region of the waste material 2 detected in S120.
 上述した実施形態では、第1及び第2搬送装置22a、22bを利用して搬送ライン22を構成したがこれに限られない。例えば、3以上の搬送装置を利用して搬送ライン22を構成してもよい。この場合、カメラ14よりも搬送方向Dの下流側にある搬送装置では、個別に速度の低速化を行うようにしてもよいし、個別に搬送幅の拡張を行うようにしてもよいし、個別に振動の付与を行うようにしてもよい。 In the above-described embodiment, the transport line 22 is configured by using the first and second transport devices 22a and 22b, but the present invention is not limited to this. For example, the transport line 22 may be configured by using three or more transport devices. In this case, in the transport device located on the downstream side of the transport direction D with respect to the camera 14, the speed may be individually reduced, the transport width may be individually expanded, or the transport device may be individually expanded. The vibration may be applied to the camera.
 上述した実施形態では、検出された異物4の量が規定量を超えたならば、異物4の量に応じて、3段階に搬送速度の低下及び搬送幅の拡張を行ったがこれに限られない。例えば、上述した実施形態において、異物4の量に応じて、4段階以上に搬送速度の低下及び搬送幅の拡張を行ってもよいし、異物4の量に応じて、2段階に搬送速度の低下及び搬送幅の拡張を行ってもよいし、異物4の量に応じて、無段階に搬送速度の低下及び搬送幅の拡張を行ってもよい。また、異物4の量が規定量を超えたならば、異物4の量に関わらず、所定の制限状態(例えば、第2の制限状態)に設定してもよい。 In the above-described embodiment, if the amount of the detected foreign matter 4 exceeds the specified amount, the transport speed is reduced and the transport width is expanded in three steps according to the amount of the foreign matter 4, but this is limited to this. do not have. For example, in the above-described embodiment, the transport speed may be lowered and the transport width may be expanded in four or more steps according to the amount of the foreign matter 4, or the transport speed may be reduced in two steps according to the amount of the foreign matter 4. The reduction and the expansion of the transport width may be performed, or the transport speed may be steplessly reduced and the transport width may be expanded according to the amount of the foreign matter 4. Further, if the amount of the foreign matter 4 exceeds the specified amount, a predetermined restricted state (for example, a second restricted state) may be set regardless of the amount of the foreign matter 4.
 上述した実施形態では、採取部材53は、複数の爪部を有し異物4を把持採取するメカニカルチャックであったがこれに限られない。例えば、採取部材53は、異物4を吸着して採取するノズルとしてもよい。 In the above-described embodiment, the collecting member 53 is a mechanical chuck having a plurality of claws and gripping and collecting the foreign matter 4, but the collection member 53 is not limited to this. For example, the collecting member 53 may be a nozzle that adsorbs and collects the foreign matter 4.
 上述した実施形態では、ロボットハンド15は多関節アームロボットとして構成されたがこれに限られない。例えば、図9に示す異物除去装置110のように、ロボットハンド115はXYロボットを利用して構成されていてもよい。ロボットハンド115は、先端部50をXY軸方向に移動させるものであり、図9に示すように、X軸スライダ145と、Y軸スライダ143と、を備える。X軸スライダ145は、Y軸スライダ143の左面にX軸方向に延在するように設けられた上下一対のガイドレール144に支持され、図示しないX軸モータの駆動によってX軸方向に移動可能である。Y軸スライダ143は、第2搬送装置22bを前後方向に跨ぐように配置された一対のレール架設部140に架設された、前後一対のガイドレール142に支持され、図示しないY軸モータの駆動によってY軸方向に移動可能である。X軸スライダ145の左面には、先端部50をZ軸方向に移動させる昇降機構150が設けられている。昇降機構150は、図示しないZ軸モータの駆動によって、先端部50を昇降させることができる。なお、図9では、上述した実施形態と同様の構成要素については、同じ符号を付し、説明を省略する。 In the above-described embodiment, the robot hand 15 is configured as an articulated arm robot, but the robot hand 15 is not limited to this. For example, as in the foreign matter removing device 110 shown in FIG. 9, the robot hand 115 may be configured by using an XY robot. The robot hand 115 moves the tip portion 50 in the XY-axis direction, and includes an X-axis slider 145 and a Y-axis slider 143 as shown in FIG. The X-axis slider 145 is supported by a pair of upper and lower guide rails 144 provided so as to extend in the X-axis direction on the left surface of the Y-axis slider 143, and can be moved in the X-axis direction by driving an X-axis motor (not shown). be. The Y-axis slider 143 is supported by a pair of front and rear guide rails 142 mounted on a pair of rail erection portions 140 arranged so as to straddle the second transport device 22b in the front-rear direction, and is driven by a Y-axis motor (not shown). It can move in the Y-axis direction. On the left surface of the X-axis slider 145, an elevating mechanism 150 for moving the tip portion 50 in the Z-axis direction is provided. The elevating mechanism 150 can elevate the tip portion 50 by driving a Z-axis motor (not shown). In FIG. 9, the same components as those in the above-described embodiment are designated by the same reference numerals, and the description thereof will be omitted.
 ここで、本開示の異物除去装置は、以下のように構成してもよい。 Here, the foreign matter removing device of the present disclosure may be configured as follows.
 本開示の異物除去装置において、前記搬送状態は、前記搬送装置が前記廃材を搬送する際の搬送速度及び搬送幅の少なくとも一方としてもよく、前記制御装置は、搬送中に前記検出部によって検出された前記異物の量が予め定められた規定量を超えたならば、前記搬送状態を変更してもよい。こうすれば、異物の量が規定量を超えたならばロボットハンドで異物を適切に除去できるように搬送速度及び搬送幅の少なくとも一方を変更することができる。 In the foreign matter removing device of the present disclosure, the transport state may be at least one of the transport speed and the transport width when the transport device transports the waste material, and the control device is detected by the detection unit during transport. If the amount of the foreign matter exceeds a predetermined amount, the transport state may be changed. In this way, if the amount of foreign matter exceeds the specified amount, at least one of the transport speed and the transport width can be changed so that the foreign matter can be appropriately removed by the robot hand.
 本開示の異物除去装置において、前記制御装置は、搬送中に前記検出部によって検出された前記異物の量が前記規定量を超えたならば、前記搬送速度の低速化及び前記搬送幅の拡張を行うものとしてもよい。こうすれば、搬送中の廃材に含まれる異物の量が一時的に増えたとしても、搬送速度を低下させるため、異物を除去するためにロボットハンドに割り当てられる時間が増え、ロボットハンドで全ての異物を除去することができる。また、搬送幅を拡張するため、搬送速度を低下させたとしても、速度を低下させる前後の搬送装置において、廃材が滞留し難くすることができる。 In the foreign matter removing device of the present disclosure, the control device reduces the transport speed and expands the transport width when the amount of the foreign matter detected by the detection unit during transport exceeds the specified amount. It may be done. In this way, even if the amount of foreign matter contained in the waste material being transported increases temporarily, the transport speed will decrease, so the time allotted to the robot hand to remove the foreign matter will increase, and all the foreign matter will be allocated to the robot hand. Foreign matter can be removed. Further, since the transport width is expanded, even if the transport speed is reduced, it is possible to prevent the waste material from staying in the transport device before and after the speed is reduced.
 本開示の異物除去装置において、前記制御装置は、前記搬送速度の低速化を行う場合、前記検出部によって検出された前記異物の量に応じた搬送速度になるように前記搬送速度を低下させてもよい。こうすれば、搬送速度を検出部によって検出された異物の量に応じた速度に減速させることができる。そのため、例えば、検出部で検出した異物の量が、規定量をわずかに超えたならば、検出部よりも前記搬送方向の下流側に位置する搬送装置の搬送速度をわずかに低下させることで、一定時間あたりに処理される廃材の量が大幅に低下することを防止することができる。また、例えば、検出部で検出した異物の量が、規定量を大幅に超えたならば、検出部よりも前記搬送方向の下流側に位置する搬送装置の搬送速度を大幅に低下させることで、異物を除去するためにロボットハンドに割り当てられる時間が十分に増え、ロボットハンドで全ての異物を除去することができる。 In the foreign matter removing device of the present disclosure, when the control device slows down the transport speed, the control device reduces the transport speed so as to be a transport speed corresponding to the amount of the foreign matter detected by the detection unit. May be good. In this way, the transport speed can be reduced to a speed corresponding to the amount of foreign matter detected by the detection unit. Therefore, for example, if the amount of foreign matter detected by the detection unit slightly exceeds the specified amount, the transport speed of the transport device located downstream of the detection unit in the transport direction is slightly reduced. It is possible to prevent the amount of waste material to be treated per fixed time from being significantly reduced. Further, for example, if the amount of foreign matter detected by the detection unit greatly exceeds the specified amount, the transfer speed of the transfer device located downstream of the detection unit in the transfer direction can be significantly reduced. The time allotted to the robot hand to remove the foreign matter is sufficiently increased, and the robot hand can remove all the foreign matter.
 本開示の異物除去装置において、前記制御装置は、前記搬送幅の拡張を行う場合、前記検出部によって検出された前記異物の量に応じた搬送幅になるように前記搬送幅を広げてもよい。こうすれば、搬送幅を検出部によって検出された異物の量に応じた幅に拡張することができる。また、この場合、前記ロボットハンドは、前記側壁の一方の外側に配置されていてもよく、前記制御装置は、前記搬送幅の拡張を行う場合、前記検出部よりも前記搬送方向下流側に位置する搬送装置の前記側壁の他方を前記側壁の一方から遠ざかる方向に移動させてもよい。こうすれば、ロボットハンドが設けられている側の側壁は、移動しないため、ロボットハンドの移動距離を小さくすることができる。 In the foreign matter removing device of the present disclosure, when the control device expands the transport width, the transport width may be widened so as to be a transport width corresponding to the amount of the foreign matter detected by the detection unit. .. In this way, the transport width can be expanded to a width corresponding to the amount of foreign matter detected by the detection unit. Further, in this case, the robot hand may be arranged on the outside of one of the side walls, and the control device is located on the downstream side in the transport direction from the detection unit when the transport width is expanded. The other side of the side wall of the transport device may be moved in a direction away from one of the side walls. By doing so, since the side wall on the side where the robot hand is provided does not move, the moving distance of the robot hand can be reduced.
 本開示の異物除去装置において、前記搬送ラインのうち前記検出部より前記搬送方向の下流側で且つ前記ロボットハンドの上流側に振動を発生させる振動発生装置を備えていてもよい。こうすれば、検出部より下流側且つロボットハンドの上流側で振動を発生させることができる。例えば、搬送幅を広げる際には、搬送される廃材に振動を加えつつ搬送幅を広げることができるため、廃材を搬送幅一杯に広がり易くすることができる。 In the foreign matter removing device of the present disclosure, a vibration generator that generates vibration may be provided on the downstream side of the transport line in the transport direction from the detection unit and on the upstream side of the robot hand. By doing so, vibration can be generated on the downstream side of the detection unit and on the upstream side of the robot hand. For example, when the transport width is widened, the transport width can be widened while applying vibration to the waste material to be transported, so that the waste material can be easily spread to the full transport width.
 本開示は、産業廃棄物のリサイクルなどに利用可能である。 This disclosure can be used for recycling of industrial waste.
 1 リサイクルシステム、2 廃材、3 対象物、4 異物、10 異物除去装置、11a 1次破砕機、11b 2次破砕機、12a 1次磁選機、12b 2次磁選機、13 スクリーン機、14 カメラ、15 ロボットハンド、16 カメラ保持部材、20~25 搬送ライン、22a 第1搬送装置、22b 第2搬送装置、30 搬送面、31a,31b 側壁、32 搬送面、33a,33b 側壁、34 伸縮部材、35 移動装置、36 振動発生装置、40 第1アーム、41 第1駆動部、42 第2アーム、43 第2駆動部、44 支持部、45 第3駆動部、46 支持軸、47 台座部、50 先端部、51 基部、52 装着部、53 採取部材、54 カメラ、58 第4駆動部、60 駆動モータ、61 リニアアクチュエータ、62 振動モータ、70 制御部、80 制御装置、80a CPU、80b ROM、80c RAM、80d HDD、81 搬送状態管理データ、110 異物除去装置、115 ロボットハンド、140 レール架設部、142 ガイドレール、143 Y軸スライダ、144 ガイドレール、145 X軸スライダ、150 昇降機構、D 搬送方向。 1 Recycling system, 2 Waste materials, 3 Objects, 4 Foreign matter, 10 Foreign matter remover, 11a primary crusher, 11b secondary crusher, 12a primary magnetic separator, 12b secondary magnetic separator, 13 screen machine, 14 camera, 15 robot hand, 16 camera holding member, 20-25 transfer line, 22a first transfer device, 22b second transfer device, 30 transfer surface, 31a, 31b side wall, 32 transfer surface, 33a, 33b side wall, 34 telescopic member, 35 Mobile device, 36 vibration generator, 40 1st arm, 41 1st drive unit, 42 2nd arm, 43 2nd drive unit, 44 support unit, 45 3rd drive unit, 46 support shaft, 47 pedestal unit, 50 tip Unit, 51 base, 52 mounting unit, 53 sampling member, 54 camera, 58 4th drive unit, 60 drive motor, 61 linear actuator, 62 vibration motor, 70 control unit, 80 control device, 80a CPU, 80b ROM, 80c RAM , 80d HDD, 81 transport status management data, 110 foreign matter removal device, 115 robot hand, 140 rail erection part, 142 guide rail, 143 Y-axis slider, 144 guide rail, 145 X-axis slider, 150 elevating mechanism, D transport direction.

Claims (7)

  1.  廃材を搬送する搬送面と前記搬送面の両側に設けられた側壁とを有する搬送装置と、
     前記廃材の搬送方向に沿って前記搬送装置が複数配置された搬送ラインと、
     前記搬送ラインにより搬送される前記廃材に含まれる異物を検出する検出部と、
     前記検出部よりも前記搬送方向の下流側に設けられ、前記検出部によって検出された前記異物を前記搬送ラインから除去するロボットハンドと、
     搬送中に前記検出部によって検出された前記異物の量に応じて、前記検出部よりも前記搬送方向の下流側に位置する搬送装置の搬送状態を変更する制御装置と、
     を備えた異物除去装置。
    A transport device having a transport surface for transporting waste materials and side walls provided on both sides of the transport surface, and a transport device.
    A transport line in which a plurality of the transport devices are arranged along the transport direction of the waste material, and a transport line.
    A detection unit that detects foreign matter contained in the waste material transported by the transport line, and
    A robot hand provided on the downstream side in the transport direction from the detection unit and removing the foreign matter detected by the detection unit from the transport line.
    A control device that changes the transport state of the transport device located downstream of the detection unit in the transport direction according to the amount of the foreign matter detected by the detection unit during transport.
    Foreign matter removal device equipped with.
  2.  前記搬送状態は、前記搬送装置が前記廃材を搬送する際の搬送速度及び搬送幅の少なくとも一方であり、
     前記制御装置は、搬送中に前記検出部によって検出された前記異物の量が予め定められた規定量を超えたならば、前記搬送状態を変更する、
     請求項1に記載の異物除去装置。
    The transport state is at least one of the transport speed and the transport width when the transport device transports the waste material.
    The control device changes the transport state when the amount of the foreign matter detected by the detector during transport exceeds a predetermined predetermined amount.
    The foreign matter removing device according to claim 1.
  3.  前記制御装置は、搬送中に前記検出部によって検出された前記異物の量が前記規定量を超えたならば、前記搬送速度の低速化及び前記搬送幅の拡張を行う、
     請求項2に記載の異物除去装置。
    If the amount of the foreign matter detected by the detection unit during transportation exceeds the specified amount, the control device slows down the transport speed and expands the transport width.
    The foreign matter removing device according to claim 2.
  4.  前記制御装置は、前記搬送速度の低速化を行う場合、前記検出部によって検出された前記異物の量に応じた速度になるように前記搬送速度を低下させる、
     請求項3に記載の異物除去装置。
    When the transfer speed is reduced, the control device reduces the transfer speed so that the speed corresponds to the amount of the foreign matter detected by the detection unit.
    The foreign matter removing device according to claim 3.
  5.  前記制御装置は、前記搬送幅の拡張を行う場合、前記検出部によって検出された前記異物の量に応じた幅になるように前記搬送幅を広げる、
     請求項3又は4に記載の異物除去装置。
    When the control device expands the transport width, the control device widens the transport width so as to have a width corresponding to the amount of the foreign matter detected by the detection unit.
    The foreign matter removing device according to claim 3 or 4.
  6.  前記ロボットハンドは、前記側壁の一方の外側に配置され、
     前記制御装置は、前記搬送幅の拡張を行う場合、前記検出部よりも前記搬送方向の下流側に位置する搬送装置の前記側壁の他方を前記側壁の一方から遠ざかる方向に移動させる、
     請求項5に記載の異物除去装置。
    The robot hand is placed on the outside of one of the side walls.
    When expanding the transport width, the control device moves the other side wall of the transport device located downstream of the detection unit in the transport direction in a direction away from one of the side walls.
    The foreign matter removing device according to claim 5.
  7.  請求項1~6のいずれか1項に記載の異物除去装置であって、
     前記搬送ラインのうち前記検出部より前記搬送方向の下流側で且つ前記ロボットハンドの上流側に振動を発生させる振動発生装置
     を備えた異物除去装置。
    The foreign matter removing device according to any one of claims 1 to 6.
    A foreign matter removing device provided with a vibration generator that generates vibration on the downstream side of the transport line in the transport direction and on the upstream side of the robot hand from the detection unit.
PCT/JP2020/033299 2020-09-02 2020-09-02 Foreign matter removal device WO2022049676A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117446486A (en) * 2023-12-25 2024-01-26 中信重工开诚智能装备有限公司 Belt foreign matter grabbing device and control method

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Publication number Priority date Publication date Assignee Title
JPH04260532A (en) * 1991-02-13 1992-09-16 Nitta Ind Corp Pneumatic conveyor
JPH11314737A (en) * 1998-04-30 1999-11-16 Maki Seisakusho:Kk Feeder of agricultural product
JP2000042499A (en) * 1998-08-03 2000-02-15 Sumitomo Metal Ind Ltd Foreign matter removing apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04260532A (en) * 1991-02-13 1992-09-16 Nitta Ind Corp Pneumatic conveyor
JPH11314737A (en) * 1998-04-30 1999-11-16 Maki Seisakusho:Kk Feeder of agricultural product
JP2000042499A (en) * 1998-08-03 2000-02-15 Sumitomo Metal Ind Ltd Foreign matter removing apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117446486A (en) * 2023-12-25 2024-01-26 中信重工开诚智能装备有限公司 Belt foreign matter grabbing device and control method
CN117446486B (en) * 2023-12-25 2024-02-27 中信重工开诚智能装备有限公司 Belt foreign matter grabbing device and control method

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