WO2022048322A1 - Vacuum switch tube for circuit breaker and method for manufacturing outer casing thereof - Google Patents

Vacuum switch tube for circuit breaker and method for manufacturing outer casing thereof Download PDF

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Publication number
WO2022048322A1
WO2022048322A1 PCT/CN2021/106396 CN2021106396W WO2022048322A1 WO 2022048322 A1 WO2022048322 A1 WO 2022048322A1 CN 2021106396 W CN2021106396 W CN 2021106396W WO 2022048322 A1 WO2022048322 A1 WO 2022048322A1
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Prior art keywords
static
insulating portion
end surface
fixed
movable
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PCT/CN2021/106396
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French (fr)
Chinese (zh)
Inventor
南寅
刘万里
沈迪
任庆庆
陈金枢
余佳
蒋志浩
Original Assignee
天津首瑞智能电气有限公司
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Application filed by 天津首瑞智能电气有限公司 filed Critical 天津首瑞智能电气有限公司
Priority to CN202180004769.9A priority Critical patent/CN114342030A/en
Publication of WO2022048322A1 publication Critical patent/WO2022048322A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H33/00High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
    • H01H33/60Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
    • H01H33/66Vacuum switches
    • H01H33/664Contacts; Arc-extinguishing means, e.g. arcing rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/12Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances ceramics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H33/00High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
    • H01H33/60Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
    • H01H33/66Vacuum switches
    • H01H33/662Housings or protective screens
    • H01H33/66207Specific housing details, e.g. sealing, soldering or brazing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02Bases, casings, or covers
    • H01H9/04Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • H01H9/34Stationary parts for restricting or subdividing the arc, e.g. barrier plate

Definitions

  • the application belongs to the technical field of vacuum switch tubes, and in particular relates to a manufacturing method of a vacuum switch tube for circuit breakers and a casing thereof.
  • Vacuum switch is a promising power switch.
  • the demand for medium-voltage vacuum switches has accounted for 70-80% of the total production in the world market.
  • high-voltage and ultra-high-voltage vacuum switches are also being vigorously developed.
  • the vacuum switch tube (also known as the vacuum interrupter) is the key component of the vacuum switch. People often call it the heart of the vacuum switch. Its design and manufacture has a history of more than 30 years in my country, and it has formed a domestic A team with the ability to research, develop, design and manufacture various types of vacuum switch tubes.
  • the vacuum switch tubes required for various vacuum switches have been widely used in various fields such as power system, petroleum, chemical industry, coal mine, metallurgy and electrified railway, which basically meet the needs of my country's national economic construction and development.
  • phase and ground air as the insulating medium.
  • phase and ground is not broken down by voltage, and sufficient air insulation distance must be ensured, while the vacuum interrupter is exposed to the air.
  • the surface of the insulating shell of the vacuum interrupter is easy to accumulate dust, and the changes of ambient temperature and humidity are prone to condensation on the surface of the insulating shell of the vacuum interrupter.
  • the purpose of the present application is to provide a method for manufacturing a vacuum switch tube for circuit breaker and its casing, which can increase the creepage distance as much as possible through the setting of the inner insulating part, and at the same time, to a greater extent Therefore, the volume of the vacuum switch tube is reduced, thereby reducing the manufacturing cost.
  • a vacuum switch tube for a circuit breaker comprising a casing, a moving end assembly and a static end assembly
  • the housing includes an outer insulating part and an inner insulating part arranged in the outer insulating part;
  • the static end assembly and the moving end assembly are both arranged in the outer insulating part
  • the moving end assembly and the static end assembly are in contact to realize an electrical path; the moving end assembly and the static end assembly are disengaged to realize an electrical open circuit;
  • a sealed chamber that can be used for arc extinguishing is formed between the outer insulating part, the inner insulating part, the moving end assembly and the static end assembly;
  • the creepage distance is the difference between the vertical height of the outer insulating part and the vertical height of the inner insulating part and the sum of the vertical height of the outer insulating part.
  • the static end assembly includes a static conductive rod, a static end cover fixed on the outer side of the static conductive rod, and a static contact fixed on the upper end of the static conductive rod;
  • the movable end assembly includes a movable end cover, a fixed ring fixed on the upper end face of the movable end cover, a guide sleeve fixed inside the fixed ring, a movable conductive rod slidably connected to the inner side of the guide sleeve, and fixed on the lower end of the movable conductive rod.
  • the movable contact and the bellows fixed between the inner top end of the movable end cover and the lower part of the movable conductive rod, the upper end surface of the movable conductive rod is higher than the upper end surface of the fixed ring.
  • the static contact and the moving contact are both copper-chromium alloy materials.
  • a shielding cover is fixed on the outer wall of the movable conductive rod close to the lower side, the upper end surface of the shielding cover is located between the bellows and the movable contact, and the lower end surface of the shielding cover is lower than the lower end surface of the static contact.
  • the movable conductive rod, the movable end cover, the static conductive rod, the static end cover and the shielding cover are all conductive oxygen-free copper materials.
  • the outer insulating portion and the inner insulating portion are both made of ceramic materials, and the outer insulating portion and the inner insulating portion are of an integrated structure, the outer insulating portion is in the shape of a straight tube, and the inner insulating portion is located at the outer portion of the outer insulating portion.
  • the upper end surface of the static end cover is fixed with the lower end surface of the inner insulating part
  • the lower end surface of the movable end cover is fixed with the upper end surface of the inner insulating part
  • the lower end surface of the static conducting rod is insulated from the outer surface.
  • the lower ends of the parts are flush.
  • the outer insulating portion and the inner insulating portion are both made of ceramic materials, and the outer insulating portion and the inner insulating portion are of an integrated structure, the outer insulating portion is in the shape of a straight tube, and the inner insulating portion is located at the outer portion of the outer insulating portion.
  • the upper end surface of the static end cover is fixed with the lower end surface of the inner insulating part
  • the lower end surface of the movable end cover is fixed with the upper end surface of the inner insulating part
  • the lower end surface of the static conducting rod is higher than the outer insulating part. lower end face of the part.
  • the outer insulating part includes a hard insulator, a mounting groove opened on the inner wall of the hard insulator, and a soft insulator fixed on the inner wall of the installation groove, the inner insulating part is fixed on the inner wall of the soft insulator, the static The upper end face of the end cap is fixed with the lower end face of the inner insulating part, the lower end face of the movable end cap is fixed with the upper end face of the inner insulating part, the hard insulator is epoxy resin or thermoplastic material, and the soft insulator is Silica gel.
  • a vacuum switch tube for a circuit breaker, and a method for making the shell of the vacuum switch tube includes the following steps:
  • Step 1 ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
  • Step 2 heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
  • Step 3 hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
  • Step 4 Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range
  • Step 5 high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
  • Step 6 Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain a ceramic shell in the shape of a straight tube.
  • This solution can increase the creepage distance as much as possible through the arrangement of the inner insulating part, and at the same time reduce the volume of the vacuum switch tube to a large extent, thereby reducing the manufacturing cost.
  • Ceramics are used as the material of the arc extinguishing chamber. In the middle and later stages of the electrical life, the withstand voltage and insulation performance between the contacts is better than the products of the plastic arc extinguishing chamber. Under the same electrical life requirements, higher power loads can be switched on and off. , reliable performance.
  • FIG. 1 is a schematic cross-sectional three-dimensional structure diagram of Embodiment 1 of the application.
  • FIG. 2 is a schematic three-dimensional structure diagram of a housing part of Embodiment 1 of the application;
  • Embodiment 3 is a schematic cross-sectional three-dimensional structure diagram of Embodiment 2 of the application.
  • FIG. 4 is a schematic three-dimensional structure diagram of the housing part of Embodiment 2 of the application.
  • FIG. 5 is a schematic cross-sectional three-dimensional structure diagram of the housing, the static end assembly and the moving end assembly part of Embodiment 3 of the application;
  • FIG. 6 is a schematic cross-sectional structure diagram of a housing part of Embodiment 3 of the present application.
  • FIG. 7 is a schematic cross-sectional structure diagram of the outer insulating portion of Embodiment 3 of the present application.
  • Example 8 is a schematic cross-sectional structure diagram of the soft insulator part of Example 3 of the application.
  • FIG. 9 is a schematic three-dimensional structure diagram of the static conductive rod, the shielding cover and the movable conductive rod part of the embodiment 1, the embodiment 2 and the embodiment 3 of the application;
  • Fig. 10 is a schematic three-dimensional structure diagram of the static contact and the movable contact of Embodiment 1, Embodiment 2 and Embodiment 3 of the application when they are in contact and conducting.
  • a vacuum switch tube for circuit breakers which includes a housing 1, a moving end assembly and a static end assembly.
  • the casing 1 includes an outer insulating portion 11 and an inner insulating portion 12 provided in the outer insulating portion 11 .
  • Both the static end assembly and the moving end assembly are arranged in the outer insulating portion 11 .
  • the static end assembly includes a static conductive rod 31 , a static end cover 32 fixed on the outer side of the static conductive rod 31 , and a static contact 33 fixed on the upper end of the static conductive rod 31 .
  • the movable end assembly includes a movable end cover 24 , a fixed ring 23 fixed on the upper end surface of the movable end cover 24 , a guide sleeve 22 fixed inside the fixed ring 23 , a movable conductive rod 21 slidably connected to the inner side of the guide sleeve 22 ,
  • the movable contact 26 at the lower end of the movable conductive rod 21 and the bellows 25 fixed between the inner top end of the movable end cover 24 and the lower part of the movable conductive rod 21 (the bellows 25 is a kind of elastic element, and the sidewall is wavy.
  • the metal tube can be longitudinally stretched and stretched.
  • the bellows 25 is introduced between the movable end cover 24 and the movable conductive rod 21, the outer insulating part 11 is completely sealed, and the movable conductive rod 21 can move vertically up and down.
  • the sealing performance of the outer insulating portion 11 is destroyed), and the upper end surface of the movable conductive rod 21 is higher than the upper end surface of the fixed ring 23 .
  • a shielding cover 4 is fixed on the outer wall of the movable conductive rod 21 close to the lower side.
  • the upper end surface of the shielding cover 4 is located between the bellows 25 and the movable contact 26.
  • the lower end surface of the shielding cover 4 is lower than the lower end surface of the static contact 33. 4 is fixed by connecting with the movable conductive rod 21, which can effectively prevent the shielding cover 4 from contacting the outer insulating part 11, and can shield the static contact 33 and the movable contact 26 in the axial direction.
  • Both the static contact 33 and the moving contact 26 are made of copper-chromium alloy.
  • the copper-chromium alloy not only has high strength and good shape, but also has excellent electrical conductivity, thermal conductivity and corrosion resistance.
  • the movable conductive rod 21, the movable end cover 24, the static conductive rod 31, the static end cover 32 and the shielding cover 4 are all oxygen-free copper materials with good electrical conductivity, oxygen-free copper has no hydrogen embrittlement phenomenon, high conductivity, processing performance and welding. Performance, corrosion resistance and low temperature performance are good.
  • a sealed chamber that can be used for arc extinguishing is formed between the outer insulating part 11 , the inner insulating part 12 , the moving end assembly and the static end assembly.
  • the movable end assembly and the static end assembly are in contact to realize the electrical connection. Specifically, the movable contact 26 is in contact with the static contact 33 to realize the electric connection.
  • the moving end assembly and the static end assembly are disengaged to realize an electrical open circuit, and the specific moving contact 26 is disengaged from the static contact 33 to realize an electrical open circuit.
  • the outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures.
  • the upper end face of the static end cover 32 is fixed with the lower end face of the inner insulating portion 12
  • the lower end face of the movable end cover 24 is fixed with the upper end face of the inner insulating portion 12
  • the lower end face of the static conducting rod 31 and the outer insulating portion 11 The bottom face is flush.
  • the creepage distance is the difference between the vertical height of the outer insulating part 11 and the vertical height of the inner insulating part 12 and the sum of the vertical height of the outer insulating part 11, which is the same as the vacuum switch tube of the prior art.
  • the volume of the outer insulating part 11 is smaller when the creepage distance is equal, thereby reducing the assembly volume and saving Cost of production.
  • the creepage distance is the vertical height of the outer insulating part 11 and the vertical height of the inner insulating part 12.
  • the sum of the difference and the vertical height of the outer insulating part 11 can increase the creepage distance as much as possible while reducing the volume of the outer insulating part 11.
  • a vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
  • Step 1 ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
  • Step 2 heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
  • Step 3 hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
  • Step 4 Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range
  • Step 5 high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
  • Step 6 Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain the ceramic shell 1 in the shape of a straight tube.
  • the outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures, the outer insulating portion 11 is in the shape of a straight tube, and the inner insulating portion 12 is located at At the center of the outer insulating portion 11, the upper end surface of the static end cover 32 is fixed with the lower end surface of the inner insulating portion 12, the lower end surface of the movable end cover 24 is fixed with the upper end surface of the inner insulating portion 12, and the lower end surface of the static conductive rod 31 is fixed. higher than the lower end surface of the outer insulating portion 11 .
  • the creepage distance is the difference between the vertical height of the outer insulating portion 11 and the vertical height of the inner insulating portion 12 and the sum of the vertical height of the outer insulating portion 11 .
  • a vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
  • Step 1 ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
  • Step 2 heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
  • Step 3 hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
  • Step 4 Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range
  • Step 5 high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
  • Step 6 Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain the ceramic shell 1 in the shape of a straight tube.
  • the outer insulating portion 11 includes a rigid insulator 111 , an installation groove 14 formed on the inner wall of the rigid insulator 111 , and a soft insulator 113 fixed on the inner wall of the installation groove 14 , and the inner insulating portion 12 is fixed on the soft insulator 113 .
  • the outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures.
  • the upper end face of the static end cover 32 is fixed with the lower end face of the inner insulating portion 12
  • the lower end face of the movable end cover 24 is fixed with the upper end face of the inner insulating portion 12
  • the lower end face of the static conducting rod 31 and the outer insulating portion 11 The bottom face is flush.
  • a vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
  • Step 1 Grinding alumina raw material and industrial paraffin in a ball mill in a certain proportion to obtain mixed powder;
  • Step 2 making the mixed powder into a straight tube-shaped ceramic by isostatic pressing
  • step 3 the casing 1 is obtained by performing a rotary cutting operation on the central part of the straight-tube-shaped ceramic.
  • the outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures.
  • the outer insulating portion 11 is in the shape of a straight tube, and the inner insulating portion 12 is located at the center of the outer insulating portion 11
  • the upper end surface of the static end cover 32 is fixed with the lower end surface of the inner insulating portion 12
  • the lower end surface of the movable end cover 24 is fixed with the upper end surface of the inner insulating portion 12
  • the lower end surface of the static conducting rod 31 is higher than the outer insulating portion 11 . lower end face.
  • the manufacturing method of the shell 1 includes the following steps:
  • Step 1 Grinding alumina raw material and industrial paraffin in a ball mill in a certain proportion to obtain mixed powder;
  • Step 2 making the mixed powder into a straight tube-shaped ceramic by isostatic pressing
  • step 3 the casing 1 is obtained by performing a rotary cutting operation on the central part of the straight-tube-shaped ceramic.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture Of Switches (AREA)
  • Gas-Insulated Switchgears (AREA)

Abstract

A vacuum switch tube for a circuit breaker and a manufacturing method for an outer casing thereof, which belong to the technical field of vacuum switch tubes. The vacuum switch tube for a circuit breaker comprises a casing body (1), a moving end assembly and a fixed end assembly, the casing body (1) comprises an outer insulated portion (11) and an inner insulated portion (12) arranged within the outer insulated portion (11), the fixed end assembly and the moving end assembly are both arranged within the outer insulated portion (11), the moving end assembly and the fixed end assembly establish mutual contact so as to implement an electrical pathway, and the moving end assembly and the fixed end assembly separate so as to implement an electrical open circuit; a sealed chamber usable for arc extinguishing is formed between the outer insulated portion (11), the inner insulated portion (12), the moving end assembly and the fixed end assembly, and by means of the arrangement of the inner insulated portion (12), creepage distance can be increased as much as possible, while also reducing the size of the vacuum switch tube to a relatively large extent, and consequently allowing manufacturing costs to be reduced.

Description

一种断路器用真空开关管及其外壳的制作方法A vacuum switch tube for circuit breaker and method for making the same
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求享有于2020年9月4日提交的名称为“一种断路器用真空开关管及其外壳的制作方法”的中国专利申请202010924361.0的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of Chinese Patent Application No. 202010924361.0, which was filed on September 4, 2020, and is entitled "A Method for Making a Vacuum Switch for Circuit Breakers and Its Housing", the entire contents of which are incorporated herein by reference. .
技术领域technical field
本申请属于真空开关管技术领域,尤其涉及一种断路器用真空开关管及其外壳的制作方法。The application belongs to the technical field of vacuum switch tubes, and in particular relates to a manufacturing method of a vacuum switch tube for circuit breakers and a casing thereof.
背景技术Background technique
真空开关是一种具有发展前途的电力开关,近几年来中等电压等级的真空开关需求量在世界市场上已占了总生产量的70-80%。此外,随着技术水平的不断提高,高电压及超高压等级的真空开关亦在大力开发中。真空开关管(又称真空灭弧室)是真空开关的关键部件,人们常称它为真空开关的心脏,它的设计和制造在我国已有30多年的历史,并且在国内已形成了一支具有研究、开发、设计、制造各种类型真空开关管能力的队伍。当前各种真空开关所需的真空开关管已广泛应用于电力系统、石油、化工、煤矿、冶金和电气化铁道等各个领域,基本上满足了我国国民经济建设和发展的需要。Vacuum switch is a promising power switch. In recent years, the demand for medium-voltage vacuum switches has accounted for 70-80% of the total production in the world market. In addition, with the continuous improvement of the technical level, high-voltage and ultra-high-voltage vacuum switches are also being vigorously developed. The vacuum switch tube (also known as the vacuum interrupter) is the key component of the vacuum switch. People often call it the heart of the vacuum switch. Its design and manufacture has a history of more than 30 years in my country, and it has formed a domestic A team with the ability to research, develop, design and manufacture various types of vacuum switch tubes. At present, the vacuum switch tubes required for various vacuum switches have been widely used in various fields such as power system, petroleum, chemical industry, coal mine, metallurgy and electrified railway, which basically meet the needs of my country's national economic construction and development.
现有应用于3.6kV-40.5kV三相交流电力系统中的真空断路器多数是以空气作为绝缘介质,为了保证载流部分与载流部分(简称相与相)之间或载流部分与接地部分(简称相与地)之间不被电压击穿,必须保证足够的空气绝缘距离,同时真空灭弧室暴露在空气中。在电场作用下,真空灭弧室绝缘外壳表面易积聚粉尘,且环境温度和湿度的变化在真空灭弧室绝缘外壳表面易产生凝露,为避免粉尘及凝露对真空断路器绝缘的不利影响,必须 保证真空灭弧室绝缘外壳有足够的高度及外壳表面的沿面爬电距离,这样势必造成真空断路器及所配的开关柜体积增大而且真空灭弧室体积也较大,成本较高。Most of the existing vacuum circuit breakers used in 3.6kV-40.5kV three-phase AC power systems use air as the insulating medium. (referred to as phase and ground) is not broken down by voltage, and sufficient air insulation distance must be ensured, while the vacuum interrupter is exposed to the air. Under the action of the electric field, the surface of the insulating shell of the vacuum interrupter is easy to accumulate dust, and the changes of ambient temperature and humidity are prone to condensation on the surface of the insulating shell of the vacuum interrupter. In order to avoid the adverse effects of dust and condensation on the insulation of the vacuum circuit breaker It is necessary to ensure that the insulating shell of the vacuum interrupter has sufficient height and the creepage distance along the surface of the shell, which will inevitably lead to an increase in the volume of the vacuum circuit breaker and the associated switchgear, and the volume of the vacuum interrupter is also larger and the cost is higher. .
发明内容SUMMARY OF THE INVENTION
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本申请的目的在于提供一种断路器用真空开关管及其外壳的制作方法,它可以通过内绝缘部的设置,尽可能增加爬电距离的同时,较大程度的减小真空开关管的体积,进而使得制造成本降低。In view of the problems existing in the prior art, the purpose of the present application is to provide a method for manufacturing a vacuum switch tube for circuit breaker and its casing, which can increase the creepage distance as much as possible through the setting of the inner insulating part, and at the same time, to a greater extent Therefore, the volume of the vacuum switch tube is reduced, thereby reducing the manufacturing cost.
2.技术方案2. Technical solutions
为解决上述问题,本申请采用如下的技术方案:In order to solve the above-mentioned problems, the application adopts the following technical solutions:
一种断路器用真空开关管,包括壳体、动端组件和静端组件;A vacuum switch tube for a circuit breaker, comprising a casing, a moving end assembly and a static end assembly;
所述壳体包括外绝缘部和设于外绝缘部内的内绝缘部;the housing includes an outer insulating part and an inner insulating part arranged in the outer insulating part;
所述静端组件和动端组件均设于外绝缘部内;The static end assembly and the moving end assembly are both arranged in the outer insulating part;
所述动端组件和静端组件相接触以实现电学通路;所述动端组件和静端组件脱离以实现电学开路;The moving end assembly and the static end assembly are in contact to realize an electrical path; the moving end assembly and the static end assembly are disengaged to realize an electrical open circuit;
所述外绝缘部、内绝缘部、动端组件和静端组件之间形成可用于灭弧的密封腔室;A sealed chamber that can be used for arc extinguishing is formed between the outer insulating part, the inner insulating part, the moving end assembly and the static end assembly;
所述静端组件与动端组件接触时,爬电距离为外绝缘部的垂直高度与内绝缘部的垂直高度之差和外绝缘部的垂直高度之和。When the static end assembly is in contact with the moving end assembly, the creepage distance is the difference between the vertical height of the outer insulating part and the vertical height of the inner insulating part and the sum of the vertical height of the outer insulating part.
进一步的,所述静端组件包括静导电杆、固设于静导电杆外侧的静端盖和固设于静导电杆上端部的静触头;Further, the static end assembly includes a static conductive rod, a static end cover fixed on the outer side of the static conductive rod, and a static contact fixed on the upper end of the static conductive rod;
所述动端组件包括动端盖、固设于动端盖上端面的固定环、固设于固定环内部的导向套、滑动连接于导向套内侧的动导电杆、固设于动导电杆下端部的动触头和固设于动端盖内顶端与动导电杆下部之间的波纹管,所述动导电杆的上端面高于固定环的上端面。The movable end assembly includes a movable end cover, a fixed ring fixed on the upper end face of the movable end cover, a guide sleeve fixed inside the fixed ring, a movable conductive rod slidably connected to the inner side of the guide sleeve, and fixed on the lower end of the movable conductive rod. The movable contact and the bellows fixed between the inner top end of the movable end cover and the lower part of the movable conductive rod, the upper end surface of the movable conductive rod is higher than the upper end surface of the fixed ring.
进一步的,所述静触头和动触头均为铜铬合金材料。Further, the static contact and the moving contact are both copper-chromium alloy materials.
进一步的,所述动导电杆靠近下侧的外壁固设有屏蔽罩,所述屏蔽罩 上端面位于波纹管与动触头之间,所述屏蔽罩的下端面低于静触头的下端面。Further, a shielding cover is fixed on the outer wall of the movable conductive rod close to the lower side, the upper end surface of the shielding cover is located between the bellows and the movable contact, and the lower end surface of the shielding cover is lower than the lower end surface of the static contact.
进一步的,所述动导电杆、动端盖、静导电杆、静端盖和屏蔽罩均为导电的无氧铜材料。Further, the movable conductive rod, the movable end cover, the static conductive rod, the static end cover and the shielding cover are all conductive oxygen-free copper materials.
进一步的,所述外绝缘部和内绝缘部均为陶瓷材料,且外绝缘部和内绝缘部为一体式结构,所述外绝缘部为直管形状,所述内绝缘部位于外绝缘部的非中心部位处,所述静端盖的上端面与内绝缘部的下端面相固定,所述动端盖的下端面与内绝缘部的上端面相固定,所述静导电杆的下端面与外绝缘部的下端面相平齐。Further, the outer insulating portion and the inner insulating portion are both made of ceramic materials, and the outer insulating portion and the inner insulating portion are of an integrated structure, the outer insulating portion is in the shape of a straight tube, and the inner insulating portion is located at the outer portion of the outer insulating portion. At the non-central part, the upper end surface of the static end cover is fixed with the lower end surface of the inner insulating part, the lower end surface of the movable end cover is fixed with the upper end surface of the inner insulating part, and the lower end surface of the static conducting rod is insulated from the outer surface. The lower ends of the parts are flush.
进一步的,所述外绝缘部和内绝缘部均为陶瓷材料,且外绝缘部和内绝缘部为一体式结构,所述外绝缘部为直管形状,所述内绝缘部位于外绝缘部的中心部位处,所述静端盖的上端面与内绝缘部的下端面相固定,所述动端盖的下端面与内绝缘部的上端面相固定,所述静导电杆的下端面高于外绝缘部的下端面。Further, the outer insulating portion and the inner insulating portion are both made of ceramic materials, and the outer insulating portion and the inner insulating portion are of an integrated structure, the outer insulating portion is in the shape of a straight tube, and the inner insulating portion is located at the outer portion of the outer insulating portion. At the central part, the upper end surface of the static end cover is fixed with the lower end surface of the inner insulating part, the lower end surface of the movable end cover is fixed with the upper end surface of the inner insulating part, and the lower end surface of the static conducting rod is higher than the outer insulating part. lower end face of the part.
进一步的,所述外绝缘部包括硬质绝缘体、开设于硬质绝缘体内壁的安装槽和固设于安装槽内壁的软质绝缘体,所述内绝缘部固设于软质绝缘体内壁,所述静端盖的上端面与内绝缘部的下端面相固定,所述动端盖的下端面与内绝缘部的上端面相固定,所述硬质绝缘体为环氧树脂或热塑性材料,所述软质绝缘体为硅胶。Further, the outer insulating part includes a hard insulator, a mounting groove opened on the inner wall of the hard insulator, and a soft insulator fixed on the inner wall of the installation groove, the inner insulating part is fixed on the inner wall of the soft insulator, the static The upper end face of the end cap is fixed with the lower end face of the inner insulating part, the lower end face of the movable end cap is fixed with the upper end face of the inner insulating part, the hard insulator is epoxy resin or thermoplastic material, and the soft insulator is Silica gel.
一种断路器用真空开关管,其外壳的制作方法为:包括以下步骤:A vacuum switch tube for a circuit breaker, and a method for making the shell of the vacuum switch tube includes the following steps:
步骤一、球磨,将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末; Step 1, ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
步骤二、加热搅拌,将步骤一中所得混合粉末倒入搅拌机里进行加热搅拌,加热温度为80-90°,混合粉末逐渐融化变为可流动的混合浆料;Step 2, heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
步骤三、热压铸成型,将步骤二所得浆料倒入压铸机里,利用气动原理将混合浆料挤入模具内,实现陶瓷胚料成型得胚件;Step 3, hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
步骤四、胚件排腊,在一定的温度区间内,将胚件中的石蜡排出; Step 4. Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range;
步骤五、高温烧结,将排腊后的胚件有序的装钵,进入高温窑炉里烧结;Step 5, high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
步骤六、胚件研磨,对步骤五烧结后的胚件的锋利的边角进行打磨处理,再进行金属化面处理得直管形状的陶瓷外壳。Step 6: Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain a ceramic shell in the shape of a straight tube.
3.有益效果3. Beneficial effects
相比于现有技术,本申请实施例具有如下优点中的一些或全部:Compared with the prior art, the embodiments of the present application have some or all of the following advantages:
(1)本方案可以通过内绝缘部的设置,尽可能增加爬电距离的同时,较大程度的减小真空开关管的体积,进而使得制造成本降低。(1) This solution can increase the creepage distance as much as possible through the arrangement of the inner insulating part, and at the same time reduce the volume of the vacuum switch tube to a large extent, thereby reducing the manufacturing cost.
(2)静触点和动触点均密封在密封腔体中,具有防水防氧化的功能,可在极端环境下工作,环境适应性强。(2) Both the static contact and the moving contact are sealed in the sealed cavity, which has the function of waterproof and anti-oxidation, can work in extreme environments, and has strong environmental adaptability.
(3)使用陶瓷作为灭弧腔体材料,电气寿命中后期,触点间的耐压绝缘性能要优于塑料材质灭弧室的产品,同等电气寿命要求下,可通断更大功率的负载,性能可靠。(3) Ceramics are used as the material of the arc extinguishing chamber. In the middle and later stages of the electrical life, the withstand voltage and insulation performance between the contacts is better than the products of the plastic arc extinguishing chamber. Under the same electrical life requirements, higher power loads can be switched on and off. , reliable performance.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请的实施例1的剖面立体结构示意图;FIG. 1 is a schematic cross-sectional three-dimensional structure diagram of Embodiment 1 of the application;
图2为本申请的实施例1的壳体部分的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of a housing part of Embodiment 1 of the application;
图3为本申请的实施例2的剖面立体结构示意图;3 is a schematic cross-sectional three-dimensional structure diagram of Embodiment 2 of the application;
图4为本申请的实施例2的壳体部分的立体结构示意图;FIG. 4 is a schematic three-dimensional structure diagram of the housing part of Embodiment 2 of the application;
图5为本申请的实施例3的壳体、静端组件和动端组件部分的剖面立体结构示意图;5 is a schematic cross-sectional three-dimensional structure diagram of the housing, the static end assembly and the moving end assembly part of Embodiment 3 of the application;
图6为本申请的实施例3的壳体部分的剖面结构示意图;FIG. 6 is a schematic cross-sectional structure diagram of a housing part of Embodiment 3 of the present application;
图7为本申请的实施例3的外绝缘部部分的剖面结构示意图;FIG. 7 is a schematic cross-sectional structure diagram of the outer insulating portion of Embodiment 3 of the present application;
图8为本申请的实施例3的软质绝缘体部分的剖面结构示意图;8 is a schematic cross-sectional structure diagram of the soft insulator part of Example 3 of the application;
图9为本申请的实施例1、实施例2和实施例3的静导电杆、屏蔽罩和动导电杆部分的立体结构示意图;9 is a schematic three-dimensional structure diagram of the static conductive rod, the shielding cover and the movable conductive rod part of the embodiment 1, the embodiment 2 and the embodiment 3 of the application;
图10为本申请的实施例1、实施例2和实施例3的静触头和动触头接 触导通时的立体结构示意图。Fig. 10 is a schematic three-dimensional structure diagram of the static contact and the movable contact of Embodiment 1, Embodiment 2 and Embodiment 3 of the application when they are in contact and conducting.
图中标号说明:Description of the labels in the figure:
1壳体、11外绝缘部、111硬质绝缘体、112安装槽、113软质绝缘体、12内绝缘部、21动导电杆、22导向套、23固定环、24动端盖、25波纹管、26动触头、31静导电杆、32静端盖、33静触头、4屏蔽罩。1 shell, 11 outer insulating part, 111 hard insulator, 112 mounting groove, 113 soft insulator, 12 inner insulating part, 21 movable conductive rod, 22 guide sleeve, 23 fixed ring, 24 movable end cover, 25 bellows, 26 moving contacts, 31 static conductive rods, 32 static end caps, 33 static contacts, 4 shielding covers.
具体实施方式detailed description
下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅意在解释本申请,而不是限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, but not to limit the present application. It will be apparent to those skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely to provide a better understanding of the present application by illustrating examples of the present application.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element defined by the phrase "comprises" does not preclude the presence of additional identical elements in a process, method, article, or device that includes the element.
实施例1:Example 1:
请参阅图1-6和图9-10的一种断路器用真空开关管,它包括壳体1、动端组件和静端组件。Please refer to Figures 1-6 and 9-10 of a vacuum switch tube for circuit breakers, which includes a housing 1, a moving end assembly and a static end assembly.
壳体1包括外绝缘部11和设于外绝缘部11内的内绝缘部12。The casing 1 includes an outer insulating portion 11 and an inner insulating portion 12 provided in the outer insulating portion 11 .
静端组件和动端组件均设于外绝缘部11内。Both the static end assembly and the moving end assembly are arranged in the outer insulating portion 11 .
静端组件包括静导电杆31、固设于静导电杆31外侧的静端盖32和固设于静导电杆31上端部的静触头33。The static end assembly includes a static conductive rod 31 , a static end cover 32 fixed on the outer side of the static conductive rod 31 , and a static contact 33 fixed on the upper end of the static conductive rod 31 .
动端组件包括动端盖24、固设于动端盖24上端面的固定环23、固设于固定环23内部的导向套22、滑动连接于导向套22内侧的动导电杆21、固设于动导电杆21下端部的动触头26和固设于动端盖24内顶端与动导电杆21下部之间的波纹管25(波纹管25是一种弹性元件,为侧壁呈波浪状的金属管,可进行纵向伸缩,由于在动端盖24和动导电杆21之间引入了波纹管25,使得外绝缘部11就被完全密封,动导电杆21可以竖向上下移动的同时不易破坏外绝缘部11的密封性),动导电杆21的上端面高于固定环23的上端面。The movable end assembly includes a movable end cover 24 , a fixed ring 23 fixed on the upper end surface of the movable end cover 24 , a guide sleeve 22 fixed inside the fixed ring 23 , a movable conductive rod 21 slidably connected to the inner side of the guide sleeve 22 , The movable contact 26 at the lower end of the movable conductive rod 21 and the bellows 25 fixed between the inner top end of the movable end cover 24 and the lower part of the movable conductive rod 21 (the bellows 25 is a kind of elastic element, and the sidewall is wavy. The metal tube can be longitudinally stretched and stretched. Since the bellows 25 is introduced between the movable end cover 24 and the movable conductive rod 21, the outer insulating part 11 is completely sealed, and the movable conductive rod 21 can move vertically up and down. The sealing performance of the outer insulating portion 11 is destroyed), and the upper end surface of the movable conductive rod 21 is higher than the upper end surface of the fixed ring 23 .
动导电杆21靠近下侧的外壁固设有屏蔽罩4,屏蔽罩4上端面位于波纹管25与动触头26之间,屏蔽罩4的下端面低于静触头33的下端面,屏蔽罩4通过与动导电杆21连接实现固定,可有效避免屏蔽罩4与外绝缘部11接触,且可对静触头33和动触头26沿轴向屏蔽。A shielding cover 4 is fixed on the outer wall of the movable conductive rod 21 close to the lower side. The upper end surface of the shielding cover 4 is located between the bellows 25 and the movable contact 26. The lower end surface of the shielding cover 4 is lower than the lower end surface of the static contact 33. 4 is fixed by connecting with the movable conductive rod 21, which can effectively prevent the shielding cover 4 from contacting the outer insulating part 11, and can shield the static contact 33 and the movable contact 26 in the axial direction.
静触头33和动触头26均为铜铬合金材料,铜铬合金既具有高的强度和良好的塑形,又具备优良的导电、导热和耐腐蚀性能。Both the static contact 33 and the moving contact 26 are made of copper-chromium alloy. The copper-chromium alloy not only has high strength and good shape, but also has excellent electrical conductivity, thermal conductivity and corrosion resistance.
动导电杆21、动端盖24、静导电杆31、静端盖32和屏蔽罩4均为导电性能好的无氧铜材料,无氧铜无氢脆现象,导电率高,加工性能和焊接性能、耐蚀性能和低温性能均好。The movable conductive rod 21, the movable end cover 24, the static conductive rod 31, the static end cover 32 and the shielding cover 4 are all oxygen-free copper materials with good electrical conductivity, oxygen-free copper has no hydrogen embrittlement phenomenon, high conductivity, processing performance and welding. Performance, corrosion resistance and low temperature performance are good.
外绝缘部11、内绝缘部12、动端组件和静端组件之间形成可用于灭弧的密封腔室。A sealed chamber that can be used for arc extinguishing is formed between the outer insulating part 11 , the inner insulating part 12 , the moving end assembly and the static end assembly.
动端组件和静端组件相接触以实现电学通路,具体的,动触头26与静触头33相接触以实现电学通路。The movable end assembly and the static end assembly are in contact to realize the electrical connection. Specifically, the movable contact 26 is in contact with the static contact 33 to realize the electric connection.
动端组件和静端组件脱离以实现电学开路,具体的动触头26与静触头33脱离以实现电学开路。The moving end assembly and the static end assembly are disengaged to realize an electrical open circuit, and the specific moving contact 26 is disengaged from the static contact 33 to realize an electrical open circuit.
外绝缘部11和内绝缘部12均为陶瓷材料,且外绝缘部11和内绝缘部12为一体式结构,外绝缘部11为直管形状,内绝缘部12位于外绝缘部11的非中心部位处,静端盖32的上端面与内绝缘部12的下端面相固定,动端盖24的下端面与内绝缘部12的上端面相固定,静导电杆31的下端面与外绝缘部11的下端面相平齐。The outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures. At the location, the upper end face of the static end cover 32 is fixed with the lower end face of the inner insulating portion 12 , the lower end face of the movable end cover 24 is fixed with the upper end face of the inner insulating portion 12 , and the lower end face of the static conducting rod 31 and the outer insulating portion 11 . The bottom face is flush.
静端组件与动端组件接触时,爬电距离为外绝缘部11的垂直高度与内 绝缘部12的垂直高度之差和外绝缘部11的垂直高度之和,与现有技术的真空开关管的爬电距离相比(现有技术中的爬电距离为真空开关管的外壁高度),在爬电距离相等的情况下外绝缘部11的体积更小,从而缩小了装配的体积,节约了生产成本。When the static end assembly is in contact with the moving end assembly, the creepage distance is the difference between the vertical height of the outer insulating part 11 and the vertical height of the inner insulating part 12 and the sum of the vertical height of the outer insulating part 11, which is the same as the vacuum switch tube of the prior art. Compared with the creepage distance (the creepage distance in the prior art is the height of the outer wall of the vacuum switch tube), the volume of the outer insulating part 11 is smaller when the creepage distance is equal, thereby reducing the assembly volume and saving Cost of production.
外力作用使动导电杆21向上移动时,动触头26与静触头33脱离,电学开路形成,此状态下波纹管25被压缩,密封腔室内仍处于真空状态,外力作用使动导电杆21向下移动恢复原位时,动触头26与静触头33接触,电学通路形成,波纹管25恢复原状态,爬电距离为外绝缘部11的垂直高度与内绝缘部12的垂直高度之差和外绝缘部11的垂直高度之和,在尽可能的增加爬电距离的同时减小外绝缘部11的体积,通过内绝缘部12的设置,尽可能增加爬电距离的同时,较大程度的减小真空开关管的体积,进而使得制造成本降低。When the external force moves the movable conductive rod 21 upward, the movable contact 26 is separated from the static contact 33, and an electrical open circuit is formed. In this state, the bellows 25 is compressed, and the sealed chamber is still in a vacuum state. The external force makes the movable conductive rod 21 When moving down and returning to its original position, the moving contact 26 contacts the static contact 33, an electrical path is formed, and the bellows 25 returns to its original state. The creepage distance is the vertical height of the outer insulating part 11 and the vertical height of the inner insulating part 12. The sum of the difference and the vertical height of the outer insulating part 11 can increase the creepage distance as much as possible while reducing the volume of the outer insulating part 11. Through the setting of the inner insulating part 12, while increasing the creepage distance as much as possible, The volume of the vacuum switch tube is reduced to a certain extent, thereby reducing the manufacturing cost.
一种断路器用真空开关管,其外壳1的制作方法为:包括以下步骤:A vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
步骤一、球磨,将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末; Step 1, ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
步骤二、加热搅拌,将步骤一中所得混合粉末倒入搅拌机里进行加热搅拌,加热温度为80-90°,混合粉末逐渐融化变为可流动的混合浆料;Step 2, heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
步骤三、热压铸成型,将步骤二所得浆料倒入压铸机里,利用气动原理将混合浆料挤入模具内,实现陶瓷胚料成型得胚件;Step 3, hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
步骤四、胚件排腊,在一定的温度区间内,将胚件中的石蜡排出; Step 4. Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range;
步骤五、高温烧结,将排腊后的胚件有序的装钵,进入高温窑炉里烧结;Step 5, high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
步骤六、胚件研磨,对步骤五烧结后的胚件的锋利的边角进行打磨处理,再进行金属化面处理得直管形状的陶瓷外壳1。Step 6: Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain the ceramic shell 1 in the shape of a straight tube.
实施例2:Example 2:
请参阅图3-4,外绝缘部11和内绝缘部12均为陶瓷材料,且外绝缘部11和内绝缘部12为一体式结构,外绝缘部11为直管形状,内绝缘部12位于外绝缘部11的中心部位处,静端盖32的上端面与内绝缘部12的下端面相固定,动端盖24的下端面与内绝缘部12的上端面相固定,静导电杆31 的下端面高于外绝缘部11的下端面。3-4, the outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures, the outer insulating portion 11 is in the shape of a straight tube, and the inner insulating portion 12 is located at At the center of the outer insulating portion 11, the upper end surface of the static end cover 32 is fixed with the lower end surface of the inner insulating portion 12, the lower end surface of the movable end cover 24 is fixed with the upper end surface of the inner insulating portion 12, and the lower end surface of the static conductive rod 31 is fixed. higher than the lower end surface of the outer insulating portion 11 .
爬电距离为外绝缘部11的垂直高度与内绝缘部12的垂直高度之差和外绝缘部11的垂直高度之和。The creepage distance is the difference between the vertical height of the outer insulating portion 11 and the vertical height of the inner insulating portion 12 and the sum of the vertical height of the outer insulating portion 11 .
一种断路器用真空开关管,其外壳1的制作方法为:包括以下步骤:A vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
步骤一、球磨,将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末; Step 1, ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
步骤二、加热搅拌,将步骤一中所得混合粉末倒入搅拌机里进行加热搅拌,加热温度为80-90°,混合粉末逐渐融化变为可流动的混合浆料;Step 2, heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
步骤三、热压铸成型,将步骤二所得浆料倒入压铸机里,利用气动原理将混合浆料挤入模具内,实现陶瓷胚料成型得胚件;Step 3, hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
步骤四、胚件排腊,在一定的温度区间内,将胚件中的石蜡排出; Step 4. Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range;
步骤五、高温烧结,将排腊后的胚件有序的装钵,进入高温窑炉里烧结;Step 5, high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
步骤六、胚件研磨,对步骤五烧结后的胚件的锋利的边角进行打磨处理,再进行金属化面处理得直管形状的陶瓷外壳1。Step 6: Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then processing the metallized surface to obtain the ceramic shell 1 in the shape of a straight tube.
实施例3:Example 3:
请参阅图5-8,外绝缘部11包括硬质绝缘体111、开设于硬质绝缘体111内壁的安装槽14和固设于安装槽14内壁的软质绝缘体113,内绝缘部12固设于软质绝缘体113内壁,静端盖32的上端面与内绝缘部12的下端面相固定,动端盖24的下端面与内绝缘部12的上端面相固定,硬质绝缘体111为环氧树脂或热塑性材料,软质绝缘体113为硅胶,软质绝缘体113用于缓冲硬质绝缘体111和内绝缘部12之间的受力,且可使得硬质绝缘体111和内绝缘部12之间的密封性更好(不易让电弧从两者接触面击穿)。Please refer to FIGS. 5-8 , the outer insulating portion 11 includes a rigid insulator 111 , an installation groove 14 formed on the inner wall of the rigid insulator 111 , and a soft insulator 113 fixed on the inner wall of the installation groove 14 , and the inner insulating portion 12 is fixed on the soft insulator 113 . The inner wall of the material insulator 113, the upper end surface of the static end cover 32 is fixed with the lower end surface of the inner insulating part 12, the lower end surface of the movable end cover 24 is fixed with the upper end surface of the inner insulating part 12, the rigid insulator 111 is epoxy resin or thermoplastic material , the soft insulator 113 is silica gel, the soft insulator 113 is used to buffer the force between the hard insulator 111 and the inner insulating part 12, and can make the sealing between the hard insulator 111 and the inner insulating part 12 better ( It is not easy for the arc to break down from the contact surface of the two).
实施例4:Example 4:
外绝缘部11和内绝缘部12均为陶瓷材料,且外绝缘部11和内绝缘部12为一体式结构,外绝缘部11为直管形状,内绝缘部12位于外绝缘部11的非中心部位处,静端盖32的上端面与内绝缘部12的下端面相固定,动端盖24的下端面与内绝缘部12的上端面相固定,静导电杆31的下端面与外绝缘部11的下端面相平齐。The outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures. At the location, the upper end face of the static end cover 32 is fixed with the lower end face of the inner insulating portion 12 , the lower end face of the movable end cover 24 is fixed with the upper end face of the inner insulating portion 12 , and the lower end face of the static conducting rod 31 and the outer insulating portion 11 . The bottom face is flush.
一种断路器用真空开关管,其外壳1的制作方法为:包括以下步骤:A vacuum switch tube for circuit breaker, the manufacturing method of its shell 1 is as follows: comprising the following steps:
步骤一、将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末; Step 1. Grinding alumina raw material and industrial paraffin in a ball mill in a certain proportion to obtain mixed powder;
步骤二、将混合粉末通过等静压成型方式制成直管形状陶瓷;Step 2, making the mixed powder into a straight tube-shaped ceramic by isostatic pressing;
步骤三、再通过对直管形状陶瓷中心部位做旋转切割操作,制得外壳1。In step 3, the casing 1 is obtained by performing a rotary cutting operation on the central part of the straight-tube-shaped ceramic.
实施例5:Example 5:
外绝缘部11和内绝缘部12均为陶瓷材料,且外绝缘部11和内绝缘部12为一体式结构,外绝缘部11为直管形状,内绝缘部12位于外绝缘部11的中心部位处,静端盖32的上端面与内绝缘部12的下端面相固定,动端盖24的下端面与内绝缘部12的上端面相固定,静导电杆31的下端面高于外绝缘部11的下端面。The outer insulating portion 11 and the inner insulating portion 12 are both made of ceramic materials, and the outer insulating portion 11 and the inner insulating portion 12 are integral structures. The outer insulating portion 11 is in the shape of a straight tube, and the inner insulating portion 12 is located at the center of the outer insulating portion 11 The upper end surface of the static end cover 32 is fixed with the lower end surface of the inner insulating portion 12 , the lower end surface of the movable end cover 24 is fixed with the upper end surface of the inner insulating portion 12 , and the lower end surface of the static conducting rod 31 is higher than the outer insulating portion 11 . lower end face.
其外壳1的制作方法为:包括以下步骤:The manufacturing method of the shell 1 includes the following steps:
步骤一、将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末; Step 1. Grinding alumina raw material and industrial paraffin in a ball mill in a certain proportion to obtain mixed powder;
步骤二、将混合粉末通过等静压成型方式制成直管形状陶瓷;Step 2, making the mixed powder into a straight tube-shaped ceramic by isostatic pressing;
步骤三、再通过对直管形状陶瓷中心部位做旋转切割操作,制得外壳1。In step 3, the casing 1 is obtained by performing a rotary cutting operation on the central part of the straight-tube-shaped ceramic.
本领域技术人员应能理解,上述实施例均是示例性而非限制性的。在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上,应能理解并实现所揭示的实施例的其他变化的实施例。在权利要求书中,术语“包括”并不排除其他装置或步骤;物品没有使用数量词修饰时旨在包括一个/种或多个/种物品,并可以与“一个/种或多个/种物品”互换使用”;术语“第一”、“第二”用于标示名称而非用于表示任何特定的顺序。权利要求中的任何附图标记均不应被理解为对保护范围的限制。权利要求中出现的多个部分的功能可以由一个单独的硬件或软件模块来实现。某些技术特征出现在不同的从属权利要求中并不意味着不能将这些技术特征进行组合以取得有益效果。Those skilled in the art should understand that the above-mentioned embodiments are all illustrative and not restrictive. Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other variant embodiments of the disclosed embodiments on the basis of studying the drawings, the description and the claims. In the claims, the term "comprising" does not exclude other means or steps; an item is intended to include one/one or more/kinds of items when not modified by a quantifier, and may be combined with "one/one or more/kinds of items" "Used interchangeably"; the terms "first", "second" are used to designate names and not to indicate any particular order. Any reference signs in the claims should not be construed as limiting the scope of protection. The functions of multiple parts appearing in the claims can be realized by a single hardware or software module. The appearance of certain technical features in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.

Claims (10)

  1. 一种断路器用真空开关管,包括壳体(1)、动端组件和静端组件,其中,A vacuum switch tube for a circuit breaker, comprising a casing (1), a moving end assembly and a static end assembly, wherein,
    所述壳体(1)包括外绝缘部(11)和设于所述外绝缘部(11)内的内绝缘部(12);The housing (1) includes an outer insulating portion (11) and an inner insulating portion (12) provided in the outer insulating portion (11);
    所述静端组件和所述动端组件均设于所述外绝缘部(11)内;Both the static end assembly and the moving end assembly are arranged in the outer insulating portion (11);
    所述动端组件和所述静端组件相接触以实现电学通路,所述动端组件和所述静端组件脱离以实现电学开路;The moving end assembly and the static end assembly are in contact to realize an electrical path, and the moving end assembly and the static end assembly are disengaged to realize an electrical open circuit;
    所述外绝缘部(11)、所述内绝缘部(12)、所述动端组件和所述静端组件之间形成可用于灭弧的密封腔室;A sealed chamber that can be used for arc extinguishing is formed between the outer insulating part (11), the inner insulating part (12), the moving end assembly and the static end assembly;
    所述静端组件与所述动端组件接触时,爬电距离为所述外绝缘部(11)的垂直高度与所述内绝缘部(12)的垂直高度之差和所述外绝缘部(11)的垂直高度之和。When the static end assembly is in contact with the moving end assembly, the creepage distance is the difference between the vertical height of the outer insulating part (11) and the vertical height of the inner insulating part (12) and the outer insulating part (12). 11) and the sum of the vertical heights.
  2. 根据权利要求1所述的断路器用真空开关管,其中,所述静端组件包括静导电杆(31)、固设于所述静导电杆(31)外侧的静端盖(32)和固设于所述静导电杆(31)上端部的静触头(33);The vacuum switch tube for circuit breaker according to claim 1, wherein the static end assembly comprises a static conducting rod (31), a static end cover (32) fixed on the outer side of the static conducting rod (31), and a fixed a static contact (33) on the upper end of the static conductive rod (31);
    所述动端组件包括动端盖(24)、固设于所述动端盖(24)上端面的固定环(23)、固设于所述固定环(23)内部的导向套(22)、滑动连接于所述导向套(22)内侧的动导电杆(21)、固设于所述动导电杆(21)下端部的动触头(26)和固设于所述动端盖(24)内顶端与所述动导电杆(21)下部之间的波纹管(25),所述动导电杆(21)的上端面高于所述固定环(23)的上端面。The movable end assembly includes a movable end cover (24), a fixing ring (23) fixed on the upper end surface of the movable end cover (24), and a guide sleeve (22) fixed inside the fixing ring (23) , a movable conductive rod (21) slidably connected to the inner side of the guide sleeve (22), a movable contact (26) fixed on the lower end of the movable conductive rod (21), and a movable end cover (26) fixed on the lower end of the movable conductive rod (21). 24) The bellows (25) between the inner top end and the lower part of the movable conductive rod (21), the upper end surface of the movable conductive rod (21) is higher than the upper end surface of the fixed ring (23).
  3. 根据权利要求2所述的断路器用真空开关管,其中,所述静触头(33)和所述动触头(26)均为铜铬合金材料。The vacuum switch tube for circuit breaker according to claim 2, wherein the static contact (33) and the moving contact (26) are both copper-chromium alloy materials.
  4. 根据权利要求2所述的断路器用真空开关管,其中,所述动导电杆(21)靠近下侧的外壁固设有屏蔽罩(4),所述屏蔽罩(4)上端面位于所述波纹管(25)与所述动触头(26)之间,所述屏蔽罩(4)的下端面 低于所述静触头(33)的下端面。The vacuum switch tube for circuit breaker according to claim 2, wherein a shielding cover (4) is fixed on the outer wall of the movable conductive rod (21) close to the lower side, and the upper end surface of the shielding cover (4) is located on the corrugated Between the tube (25) and the movable contact (26), the lower end surface of the shielding cover (4) is lower than the lower end surface of the static contact (33).
  5. 根据权利要求4所述的断路器用真空开关管,其中,所述动导电杆(21)、所述动端盖(24)、所述静导电杆(31)、所述静端盖(32)和所述屏蔽罩(4)均为导电的无氧铜材料。The vacuum switch tube for circuit breaker according to claim 4, wherein the movable conductive rod (21), the movable end cover (24), the static conductive rod (31), and the static end cover (32) Both the shielding cover (4) are made of conductive oxygen-free copper material.
  6. 根据权利要求2所述的断路器用真空开关管,其中,所述外绝缘部(11)和所述内绝缘部(12)均为陶瓷材料,且所述外绝缘部(11)和所述内绝缘部(12)为一体式结构,所述外绝缘部(11)为直管形状,所述内绝缘部(12)位于所述外绝缘部(11)的非中心部位处,所述静端盖(32)的上端面与所述内绝缘部(12)的下端面相固定,所述动端盖(24)的下端面与所述内绝缘部(12)的上端面相固定,所述静导电杆(31)的下端面与所述外绝缘部(11)的下端面相平齐。The vacuum switch tube for circuit breaker according to claim 2, wherein the outer insulating part (11) and the inner insulating part (12) are both ceramic materials, and the outer insulating part (11) and the inner insulating part (11) are made of ceramic material. The insulating portion (12) has an integral structure, the outer insulating portion (11) is in the shape of a straight pipe, the inner insulating portion (12) is located at a non-central part of the outer insulating portion (11), and the static end The upper end face of the cover (32) is fixed with the lower end face of the inner insulating portion (12), the lower end face of the movable end cover (24) is fixed with the upper end face of the inner insulating portion (12), and the static electricity The lower end surface of the rod (31) is flush with the lower end surface of the outer insulating portion (11).
  7. 根据权利要求2所述的断路器用真空开关管,其中,所述外绝缘部(11)和所述内绝缘部(12)均为陶瓷材料,且所述外绝缘部(11)和所述内绝缘部(12)为一体式结构,所述外绝缘部(11)为直管形状,所述内绝缘部(12)位于所述外绝缘部(11)的中心部位处,所述静端盖(32)的上端面与所述内绝缘部(12)的下端面相固定,所述动端盖(24)的下端面与所述内绝缘部(12)的上端面相固定,所述静导电杆(31)的下端面高于所述外绝缘部(11)的下端面。The vacuum switch tube for circuit breaker according to claim 2, wherein the outer insulating part (11) and the inner insulating part (12) are both ceramic materials, and the outer insulating part (11) and the inner insulating part (11) are made of ceramic material. The insulating portion (12) has an integral structure, the outer insulating portion (11) is in the shape of a straight pipe, the inner insulating portion (12) is located at the center of the outer insulating portion (11), and the static end cover The upper end surface of (32) is fixed with the lower end surface of the inner insulating part (12), the lower end surface of the movable end cover (24) is fixed with the upper end surface of the inner insulating part (12), and the static conducting rod The lower end surface of (31) is higher than the lower end surface of the outer insulating portion (11).
  8. 根据权利要求2所述的断路器用真空开关管,其中,所述外绝缘部(11)包括硬质绝缘体(111)、开设于所述硬质绝缘体(111)内壁的安装槽(14)和固设于所述安装槽(14)内壁的软质绝缘体(113),所述内绝缘部(12)固设于所述软质绝缘体(113)内壁,所述静端盖(32)的上端面与所述内绝缘部(12)的下端面相固定,所述动端盖(24)的下端面与所述内绝缘部(12)的上端面相固定,所述硬质绝缘体(111)为环氧树脂或热塑性材料,所述软质绝缘体(113)为硅胶。The vacuum switch tube for a circuit breaker according to claim 2, wherein the outer insulating part (11) comprises a rigid insulator (111), a mounting groove (14) opened on the inner wall of the rigid insulator (111), and a solid insulator (111). A soft insulator (113) disposed on the inner wall of the installation groove (14), the inner insulating portion (12) is fixed on the inner wall of the soft insulator (113), and the upper end surface of the static end cover (32) It is fixed with the lower end surface of the inner insulating part (12), the lower end surface of the movable end cover (24) is fixed with the upper end surface of the inner insulating part (12), and the rigid insulator (111) is epoxy resin. resin or thermoplastic material, and the soft insulator (113) is silica gel.
  9. 根据权利要求6或7中任意一项所述的断路器用真空开关管,其中,所述壳体(1)的制作方法包括以下步骤:The vacuum switch tube for circuit breaker according to any one of claims 6 or 7, wherein the manufacturing method of the casing (1) comprises the following steps:
    步骤一、球磨,将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末;Step 1, ball milling, the alumina raw material and industrial paraffin are ground in a ball mill according to a certain proportion to obtain mixed powder;
    步骤二、加热搅拌,将步骤一中所得混合粉末倒入搅拌机里进行加热搅拌,加热温度为80-90°,混合粉末逐渐融化变为可流动的混合浆料;Step 2, heating and stirring, pouring the mixed powder obtained in step 1 into a mixer for heating and stirring, the heating temperature is 80-90 °, and the mixed powder is gradually melted into a flowable mixed slurry;
    步骤三、热压铸成型,将步骤二所得浆料倒入压铸机里,利用气动原理将混合浆料挤入模具内,实现陶瓷胚料成型得胚件;Step 3, hot die casting, pour the slurry obtained in step 2 into the die casting machine, and use the pneumatic principle to extrude the mixed slurry into the mold to realize the molding of ceramic blanks to obtain blanks;
    步骤四、胚件排腊,在一定的温度区间内,将胚件中的石蜡排出;Step 4. Wax removal from the embryo, and discharge the paraffin in the embryo within a certain temperature range;
    步骤五、高温烧结,将排腊后的胚件有序的装钵,进入高温窑炉里烧结;Step 5, high temperature sintering, the blanks after wax removal are placed in a bowl in an orderly manner, and then sintered in a high temperature kiln;
    步骤六、胚件研磨,对步骤五烧结后的胚件的锋利的边角进行打磨处理,再进行金属化面处理得直管形状的陶瓷壳体(1)。Step 6: Grinding the blanks, grinding the sharp edges and corners of the blanks sintered in step 5, and then performing metallized surface treatment to obtain a ceramic shell (1) in the shape of a straight tube.
  10. 根据权利要求6或7中任意一项所述的断路器用真空开关管,其中,所述壳体(1)的制作方法包括以下步骤:The vacuum switch tube for circuit breaker according to any one of claims 6 or 7, wherein the manufacturing method of the casing (1) comprises the following steps:
    步骤一、将氧化铝原料和工业石蜡按一定的比例在球磨机里进行研磨,得混合粉末;Step 1. Grinding alumina raw material and industrial paraffin in a ball mill in a certain proportion to obtain mixed powder;
    步骤二、将混合粉末通过等静压成型方式制成直管形状陶瓷;Step 2, making the mixed powder into a straight tube-shaped ceramic by isostatic pressing;
    步骤三、再通过对直管形状陶瓷中心部位做旋转切割操作,制得壳体(1)。In step 3, the casing (1) is prepared by performing a rotary cutting operation on the central part of the straight-tube-shaped ceramic.
PCT/CN2021/106396 2020-09-04 2021-07-15 Vacuum switch tube for circuit breaker and method for manufacturing outer casing thereof WO2022048322A1 (en)

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