WO2022046617A1 - Antifriction coating composition - Google Patents
Antifriction coating composition Download PDFInfo
- Publication number
- WO2022046617A1 WO2022046617A1 PCT/US2021/047110 US2021047110W WO2022046617A1 WO 2022046617 A1 WO2022046617 A1 WO 2022046617A1 US 2021047110 W US2021047110 W US 2021047110W WO 2022046617 A1 WO2022046617 A1 WO 2022046617A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- antifriction coating
- coating formulation
- resin
- afc
- polymer
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/02—Carbon; Graphite
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/06—Metal compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/38—Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/40—Lubricating compositions characterised by the base-material being a macromolecular compound containing nitrogen
- C10M107/44—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/0413—Carbon; Graphite; Carbon black used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/0653—Sulfides; Selenides; Tellurides used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
- C10M2201/0663—Molybdenum sulfide used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
- C10M2205/0225—Ethene used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
- C10M2209/043—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
- C10M2209/0845—Acrylate; Methacrylate used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
- C10M2209/1013—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/102—Polyesters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/102—Polyesters
- C10M2209/1023—Polyesters used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/02—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/02—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
- C10M2213/023—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
- C10M2213/0623—Polytetrafluoroethylene [PTFE] used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/24—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
- C10M2215/30—Heterocyclic compounds
- C10M2215/305—Heterocyclic compounds used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/028—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/028—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
- C10M2217/0285—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/044—Polyamides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/044—Polyamides
- C10M2217/0443—Polyamides used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/045—Polyureas; Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/045—Polyureas; Polyurethanes
- C10M2217/0453—Polyureas; Polyurethanes used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/003—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/091—Water solubility
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/093—Insolubility in water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/023—Multi-layer lubricant coatings
Definitions
- the present invention relates, generally, to antifriction coating compositions, antifriction coatings formed from the compositions, and sliding members having the antifriction coatings.
- Antifriction coatings are known in the art to improve sliding properties of components used for industrial machines, construction machines and automobiles.
- Typical antifriction coating compositions comprise resin binders, solid lubricants and solvents.
- the solid lubricants work to reduce friction and wear of contacting surfaces in relative motion and provide protection from damage.
- Well-known solid lubricants include molybdenum disulfide (M0S2), graphite and polytetrafluoroethylene (PTFE).
- M0S2 molybdenum disulfide
- PTFE polytetrafluoroethylene
- the resin binders work to bind the solid lubricant and provide strength to the AFC.
- Two well-known resin binders include polyamide and polyamideimide.
- WO2016/073341 A discloses a connecting rod comprising a wear resistant coating.
- the wear resistant coating comprises a polymer matrix, solid lubricant and hard particles, wherein the solid lubricant is selected from molybdenum disulfide, graphite, tungsten sulfide, hexagonal boron nitride, polytetrafluoroethylene and metal sulfides. It can contain one or more solid lubricant.
- US7,368,182B discloses a further coating to improve wear resistance.
- AFCs may be applied to components by various methods.
- liquid coatings may be applied via dip coating, spin coating, brushing, and spray coating. These methods impose some inherent limitations on the liquid AFC composition and its performance as an AFC.
- the base resin binder must have some solubility in the solvent. Because solubility decreases with increasing molecular weight of the resin binder with similar structure, a resin binder of sufficiently low molecular weight is required to maintain flowability and/or sprayability. However, lowering molecular weight can be accompanied by a similar reduction in the strength of the AFC. Similarly, increasing the content of resin binder and solid lubricant in the liquid AFC composition can negatively affect flow and sprayability of the liquid AFC composition but improve strength and sliding properties of the AFC, respectively.
- the present invention is directed to an antifriction coating composition
- an antifriction coating composition comprising (a) a soluble resin, (b) an insoluble polymer, (c) optionally a solid lubricant, and (d) a solvent.
- the present invention is further directed to an antifriction coating formed from the antifriction coating composition.
- the antifriction coating composition may be applied to parts with traditional methods of applying a liquid AFC composition and the resulting AFC has improved properties such as a reduced coefficient of friction and increased durability.
- Fig. 1 shows the geometry of LFW-1 test.
- Fig. 2 shows the geometry of the test setup of the Ball-on-plate wear test.
- An antifriction coating composition comprising:
- the soluble resin (a) of the antifriction coating composition works as a matrix polymer of an antifriction coating described later.
- resin include polyamideimide, polyimide, polyamide, epoxy resin, phenol resin, polybenzimidazole, polyphenyl sulfonate, polyether ether ketone, polyurethane, poly-butyltitanate, polyacryl-alkyd resin, polyetherketoneketone (PEKK), polyoxymethylene (POM), polybutylene terephthalate (PBT), fluoropolymers, and mixtures thereof.
- the soluble resin (a) includes polyamideimide, (polyimide) and (polyamide), alternatively polyamideimide.
- the soluble resin (a) is a polyamideimide, wherein the polyamideimide comprises amide and imide polymer units in a ratio of imide to amide polymer units from 60:40 to 86:14, alternatively 60:40 to 70:30.
- the soluble resin is soluble in the solvent of the Liquid AFC composition at the concentrations described later.
- the molecular weight of the soluble resin affects solubility in the solvent.
- some lower molecular weight polyimide resins may be soluble but higher molecular weight variants of the same monomers and monomer ratios may not be soluble.
- “soluble” means that the resin will dissolve in the solvent forming a homogeneous solution and includes resin materials of molecular weights that dissolve in the solvent to form a solution.
- the soluble resin present in the antifriction coating formulation composition ranges from 10 to 90 parts by weight with respect to 100 parts by weight of the solid contents of the antifriction coating formulation composition. More preferably, the resin content is from 20 to 80 parts by weight, and even more preferably from 30 to 70 parts by weight, with respect to 100 parts by weight of the solid content of the antifriction coating formulation composition.
- the weight of the solid contents of the antifriction coating formulation composition means the total weight of the solid contents of the AFC formulation composition (i.e., soluble resin, insoluble resin, solid lubricant and additional ingredients with solid form).
- the AFC comprises an insoluble polymer.
- the insoluble polymer is insoluble in the liquid AFC composition. “Insoluble” means that a material will not dissolve in the solvent of the liquid AFC composition to form a homogeneous liquid and thus must be dispersed in the AFC composition.
- the insoluble polymer has a molecular weight sufficiently high so that the insoluble polymer is insoluble in the liquid AFC composition, alternatively a molecular weight (Mw) that is greater than 20,000 Daltons, alternatively greater than 50,000 Daltons, alternatively from 50,000 to greater than 70,000 Daltons, alternatively from 50,000 to 100,000 Daltons.
- Mw molecular weight
- the insoluble polymer is a polyamideimide, a polyamide, or a polyimide polymer, alternatively a polyamideimide polymer wherein the ratio of amide to imide is from 0:100 to 90:10, alternatively 0:100 to 50:50, alternatively from 0:100 to 10:90, alternatively the insoluble polymer is a polyimide homopolymer comprising less than 1% (w/w), alternatively substantially no amide monomer units, alternatively, no amide monomer units.
- the particle size of the insoluble polymer depends on the thickness desired of the AFC formed from the liquid AFC composition.
- the coating formed by the liquid AFC composition typically has a desired average thickness from 5 to 20, alternatively from 10 to 15, microns.
- One skilled in the art would know how to determine the average thickness of an AFC.
- the coating thickness may be determined by measurement using profilometry or optical methods.
- the average particle size of the insoluble polymer is less than 15, alternatively from 0.1 to 10, alternatively 1 to 6, microns (i.e., micrometers).
- the particle size of the insoluble polymer is determined by laser light scattering using a Malvern Particle Size Analyzer Mastersizer 3000.
- the insoluble polymer is made by polymerizing the appropriate monomers, such as amines and anhydride compounds, to form the insoluble polyimide polymer or in combination with other appropriate monomers to also form the polyamide portion of an insoluble polyamideimide polymer.
- the appropriate monomers such as amines and anhydride compounds
- Many polymers useful as the insoluble polymer are available commercially.
- the amount of the insoluble polymer in the liquid AFC composition ranges from 1 to 89 parts by weight, preferably from 5 to 50 parts by weight and more preferably from 10 to 30 parts by weight, with respect to 100 parts by weight of the solid resin content (i.e., the soluble resin and the insoluble polymer) of the antifriction coating formulation composition.
- the solid lubricant (c) is a solid material that provides lubrication to the AFC made from the liquid AFC composition. Many solid lubricants for liquid AFC compositions are known in the art. The solid lubricants (c) used in the liquid AFC composition typically have a platelet-like structure, with these “sheets” sliding relatively easily against each other.
- the materials naturally cluster into larger agglomerates that are easily broken down into smaller particles during the preparation and mixing of the antifriction coatings.
- the average primary particle size of the solid lubricants is preferably from 0.1 to 10 micrometers, more preferably from 1 to 6 micrometers.
- solid lubricants include, but are not limited to, graphite, polytetrafluoroethylene (PTFE), polyethylene (PE), metal molybdenum sulfide (M X MO(1. X )S2), where M is cobalt, tungsten, tantalum or nickel, and mixtures thereof.
- the solid lubricant (c) is graphite, alternatively cobaltmolybdenum sulfide as described above.
- the amount of the solid lubricant in the liquid AFC composition ranges from 1 to 89 parts by weight, preferably from 5 to 50 parts by weight and more preferably from 10 to 30 parts by weight, with respect to 100 parts by weight of the total solid content of the antifriction coating formulation composition.
- the solvent (d) dissolves or solubilizes the soluble resin but does not dissolve or solubilize the insoluble polymer. Therefore, the solvent selected depends upon the soluble resin and insoluble polymer in the liquid AFC composition.
- Usable solvents include, but are not limited to, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; esters such as methyl acetate and ethyl acetate; aromatic hydrocarbons such as toluene and xylene; alcohols such as ethanol, 2-propanol, diacetone alcohol (DAA); organic halogen compounds such as 1 ,1 ,1 -trichloroethane, trichloroethylene and trichlorotrifluoroethane; N-methyl-2-pyrrolidone (NMP), N-ethyl-2-pyrrolidone (NEP), 1 ,3- dimethyl-2-imidazolidin
- the antifriction coating formulation composition described herein may optionally include additional ingredients such as a UV absorber, a stabilizer, an antioxidant, a leveling agent, a defoamer, a thickener, a pigment, a dye, or a dispersant as long as the object of the present invention is not impaired.
- additional ingredients such as a UV absorber, a stabilizer, an antioxidant, a leveling agent, a defoamer, a thickener, a pigment, a dye, or a dispersant as long as the object of the present invention is not impaired.
- the amount of additional ingredients will preferably range from 0.1 to 5 parts by weight, with respect to 100 parts by weight of the solid content of the antifriction coating formulation composition.
- the antifriction coating formulation compositions described herein may be prepared using methods known to those skilled in the art, for example, mixing the described ingredients using conventional apparatus in any suitable order. For example, dissolving resins and introducing the insoluble polymer and the solid lubricant and other ingredients if present.
- the solid lubricant is added to the antifriction coating as a polymer/graphite composite. Additional solid lubricant and/or insoluble polymer may also be added separately from the polymer/graphite composite.
- Methods of forming polymer/graphite composites are known in the art. For example, a method of encapsulating graphite in polyimide is taught in U.S. Pat. No. 5,886,129, which is hereby incorporated by reference for its description of how to encapsulate graphite in polyimide.
- a method of coating a part comprising the step of applying a liquid antifriction coating composition to a part.
- the antifriction coating is applied to the part using methods known in the art for applying a liquid AFC composition to a part.
- the liquid AFC composition may be applied to a part by spray coating, dip coating, brushing, or spin coating, alternatively the liquid AFC composition is applied to the part by spray coating.
- spray coating dip coating, brushing, or spin coating
- spin coating alternatively the liquid AFC composition is applied to the part by spray coating.
- One skilled in the art would know how to apply an liquid AFC composition to a part using spray coating, dip coating, or spin coating.
- the liquid AFC composition in the method of coating a part is the liquid AFC composition described above.
- the part that the liquid AFC composition is applied to can be any part to which one skilled in the art would apply an antifriction coating composition.
- An example of a part would be a sliding member selected from a swash plate of a compressor, an engine tappet, a camshaft, a crankshaft, an engine metal, an engine piston, an engine fastener, a slide bearing, a piston ring, a gear, a door lock, a brake shim or a brake clip.
- the part can be plastics, wood, elastomers, composites, etc.
- the part may also be referred to as a substrate.
- the method of coating a part further comprises additional steps known in the art with such methods.
- the method may include the additional step of drying the liquid AFC composition to form the AFC. Drying may comprise, for example, air drying or heating the part. As used herein, “drying” means removing the solvent from the liquid AFC composition to form the solid AFC film. The heating may also perform the task of curing the liquid AFC composition to form the AFC.
- a part coated with an AFC wherein the part is coated by the method of coating a part describe above and the AFC is as described above.
- a part coated with an AFC wherein the coating has a thickness of 5 to 50 microns, alternatively a thickness of 10 to 15 microns, and wherein the method of coating a part describe above and the AFC is as described above.
- sliding members include, but are not limited to a swash plate of a compressor, an engine tappet, a camshaft, a crankshaft, an engine metal, an engine piston, a piston ring, a gear, a door lock, a brake shim or a brake clip.
- a coated film formed from the above-mentioned antifriction coating composition is formed by applying the composition described above onto the surface of a substrate and then heating it to cure the applied composition.
- the substrate can be metal, plastics, wood, elastomers, composites, etc.
- the coating can be applied to the surface by any conventional method, for example spin coating, brushing, dipping and spraying.
- the coating thickness is determined from the required properties and the life of the film, but it is typically from 5 to 20 micrometers, alternatively 10 to 15 micrometers.
- the curing process depends on the nature of the substrate and the kind of resin.
- the cure can be conducted in an oven for 30 to 90 minutes at a temperature of between 100 to 280 °C.
- the meaning of the term “cure,” as used herein, is broader than the narrow definition in the art of where there is a chemical reaction involved in the process and is also intended to encompass processes where there may be no, or very little, reaction taking place but involves a change in physical properties such as occurs with a thermoset material.
- the liquid AFC compositions can be used to coat parts, for example parts used in automobiles as well as other industries, alternatively the parts are sliding members used in automobiles as well as other industries.
- the liquid AFC compositions form AFCs that help to prolong the life of engines, alternative parts, alternatively sliding members, and other parts where friction can lead to part failure.
- a second tribology test used is the LFW-1, or block on ring test (ASTM-D 2714). (See Figure 1.) This is a dry test done under relatively high load (2,860N) at 72rpm in which an upper block is brought into contact with a coated ring under the applied load, and the ring is rotated beneath the block such that the wear surface is the outer area of the ring (with a width of the upper block). This test steps up the load over the first 10 minutes and holds the maximum 2,860 N until the coating fails and coefficient of friction increases dramatically.
- Hitachi HPC-9300D Commercial polyamideimide resin (PAI Resin) purchased from Hitachi Chemical Company Ltd. Supplied with 20% non-volatile content in DMI (1 ,3,- dimethyl-2-imidazolidinone) solvent.
- PAI Resin Commercial polyamideimide resin
- Hitachi HPC-5000E-37 Commercial polyamideimide resin. Supplied with 36% non-volatile content in NEP (N-ethyl-2-pyrrolidone) solvent.
- SCP5000 resin Polyimide resin (insoluble polymer); supplied by DuPont from
- Vespel® tensile PSI 24230, elongation 7%.
- Graphite CSSP Graphite purchased from Nippon Graphite Industries with average particle size of around 1 micron.
- Graphite UF-2 Graphite purchased from AMG Graphite, average particle size 1.8 microns.
- M0S2 Purchased from Climax Molybdenum. The Tech Fine grade had a median particle size of 6 microns. The Tech grade had a median particle size of about 30 microns.
- Cefral Lube Tetrafluoroethylene oligomer purchased from Central Glass Co., Ltd. The molecular weight was from 1,500 to 20,000 Daltons.
- the antifriction coating compositions (Examples 2 and 4) in the table below were prepared by adding the solid lubricant and insoluble polymer components to a solution of the soluble polymer resin. This mixture was then milled in a Gyromixer for 10-20 minutes with approximately 2 mm steel media and filtered to remove the media. The final formulation was then diluted to a suitable viscosity, and a film was sprayed onto the test part. After spraying the film, the part was heated in at 80°C for 10 minutes, then at 180-230°C for one hour for a target film thickness of around 15 microns.
- Example 2 Two liquid AFC compositions (Example 2 and Example 4) and the composition of dried films formed from the liquid AFC compositions are shown in the following table.
- Amounts of individual materials were varied as described in the specific Examples.
- the soluble resin and insoluble polymer were added by weight percent such that the total amount (i.e. , the sum) of insoluble resin and soluble polymer in the dried film remained the same, and the pigment (i.e., solid lubricant) to binder (soluble resin and insoluble polymer) ratio remained the same so that samples could be directly compared for performance properties.
- Example 2 and 4 represent liquid AFC compositions
- Examples 3 and 5 represent the solid weight percentage of each material in the films formed from the liquid AFC compositions of Examples 1 and 3, respectively.
- Example 6 performance of dry AFC compositions
- the formulations plotted with the gray line are with a high loading of polyimide solids (i.e., 30% (w/w) of total binder in the dry film) and give improved coefficient of friction over the course of the test and shows the desired plateau.
- the samples represented by dots and dashed lines are even further improved for coefficient of friction and were prepared by adding the polyimide as part of a mixed polyimide-graphite composition while keeping overall graphite dosage constant. That is, any additional graphite combined separately from the mixed polyimide-graphite composition was reduced by the amount of graphite added together with the polyimide so as to keep a consistent pigment binder ratio.
- the examples demonstrate that adding the insoluble polymer reduces the coefficient of friction.
- compositions were evaluated in the ball-on-plate test, where the test was continued until film failure or until the coefficient of friction increased rapidly, which is typically when the film has worn through and exposed bare substrate.
- samples with 10 wt% and 30 wt% added insoluble PI polymer (SCP5000) as solids in the formulations lasted significantly longer than the control.
- the test was run under the same load and speed conditions as described above, and failure is noted as the point at which CoF increases to values higher than 0.5.
- the results are in the table below. The results show the increased time to failure of the combination of the insoluble polymer (PI polymer) and graphite.
- the samples were the same as the control except the test samples had insoluble PI polymer added.
- the insoluble PI polymer was added to the formulation as a PI polymer / graphite blend.
- the ball-on-plate test parameters were a 10 newton (N) load, 1 inch ball, a 4 mm stroke, 2 Hz, and no lubrication.
- a second antifriction coating formulation based on Example 4 and Example 5 formulations was prepared with insoluble PI polymer and Pl/graphite or PI/M0S2 solids and compared to Comparative Example 2 above in the block on ring test (described above). As can be seen in the table below, the number of cycles that samples with the additional solids lasted were almost all significantly better than the control. Particularly the formulations with Pl/graphite and PI/M0S2 solids gave the most dramatic increase in cycles.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Lubricants (AREA)
- Paints Or Removers (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202180052182.5A CN117043290A (en) | 2020-08-24 | 2021-08-23 | Antifriction coating composition |
US18/041,043 US12234423B2 (en) | 2020-08-24 | 2021-08-23 | Antifriction coating composition |
JP2023513526A JP2023541232A (en) | 2020-08-24 | 2021-08-23 | antifriction coating composition |
KR1020237009823A KR20230074142A (en) | 2020-08-24 | 2021-08-23 | anti-friction coating composition |
EP21773200.7A EP4200386A1 (en) | 2020-08-24 | 2021-08-23 | Antifriction coating composition |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US202063069446P | 2020-08-24 | 2020-08-24 | |
US63/069,446 | 2020-08-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022046617A1 true WO2022046617A1 (en) | 2022-03-03 |
Family
ID=77822011
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2021/047110 WO2022046617A1 (en) | 2020-08-24 | 2021-08-23 | Antifriction coating composition |
Country Status (6)
Country | Link |
---|---|
US (1) | US12234423B2 (en) |
EP (1) | EP4200386A1 (en) |
JP (1) | JP2023541232A (en) |
KR (1) | KR20230074142A (en) |
CN (1) | CN117043290A (en) |
WO (1) | WO2022046617A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116731568A (en) * | 2023-07-12 | 2023-09-12 | 苏州市惠昌锯业有限公司 | Wear-resistant coating |
CN116769365A (en) * | 2023-06-02 | 2023-09-19 | 苏州市惠昌锯业有限公司 | a wear-resistant coating |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5886129A (en) | 1997-07-01 | 1999-03-23 | E. I. Du Pont De Nemours And Company | Oxidatively stable rigid aromatic polyimide compositions and process for their preparation |
EP1548265A1 (en) * | 2002-07-25 | 2005-06-29 | Kabushiki Kaisha Riken | Piston ring |
US20070230846A1 (en) * | 2006-03-31 | 2007-10-04 | Daido Metal Company Ltd. | Plain bearing |
US7368182B2 (en) | 2004-02-12 | 2008-05-06 | Hitachi Tool Engineering, Ltd. | Hard coating and its formation method, and hard-coated tool |
US20120270968A1 (en) * | 2009-09-29 | 2012-10-25 | E/I Du Pont De Nemours and Company | Anticorrosion coating composition, an anticorrosion film and an anticorrosive article |
US20150337824A1 (en) * | 2012-12-28 | 2015-11-26 | Sanden Holdings Corporation | Swash plate type compressor |
WO2016073341A1 (en) | 2014-11-03 | 2016-05-12 | Federal-Mogul Corporation | Applying polymer coating connecting rod surfaces for reduced wear |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001342434A (en) * | 2000-06-01 | 2001-12-14 | Sanyo Chem Ind Ltd | Composition for coating |
JP3264371B2 (en) * | 2000-08-11 | 2002-03-11 | 株式会社日本触媒 | Coating for friction reducing agent for latent box method or propulsion method and latent box method or propulsion method using the same |
JP2004068815A (en) * | 2002-07-25 | 2004-03-04 | Riken Corp | piston ring |
JP5838272B2 (en) * | 2012-08-02 | 2016-01-06 | 東レ・ダウコーニング株式会社 | COATING COMPOSITION CONTAINING POLYIMIDEIMIDE RESIN |
CN102816518A (en) * | 2012-09-06 | 2012-12-12 | 山东滨州渤海活塞股份有限公司 | Carbon-carbon composite nano-base wear-resistant coating material |
CN105602368A (en) * | 2016-01-11 | 2016-05-25 | 宁波瑞世达新材料有限公司 | Anti-friction coating material with high bonding property |
JP6615646B2 (en) * | 2016-03-04 | 2019-12-04 | 住鉱潤滑剤株式会社 | Dry lubricating coating composition, dry lubricating coating |
AT523588B1 (en) * | 2020-03-03 | 2024-05-15 | Miba Gleitlager Austria Gmbh | Lubricating varnish |
-
2021
- 2021-08-23 EP EP21773200.7A patent/EP4200386A1/en active Pending
- 2021-08-23 WO PCT/US2021/047110 patent/WO2022046617A1/en active IP Right Grant
- 2021-08-23 CN CN202180052182.5A patent/CN117043290A/en active Pending
- 2021-08-23 US US18/041,043 patent/US12234423B2/en active Active
- 2021-08-23 KR KR1020237009823A patent/KR20230074142A/en active Pending
- 2021-08-23 JP JP2023513526A patent/JP2023541232A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5886129A (en) | 1997-07-01 | 1999-03-23 | E. I. Du Pont De Nemours And Company | Oxidatively stable rigid aromatic polyimide compositions and process for their preparation |
EP1548265A1 (en) * | 2002-07-25 | 2005-06-29 | Kabushiki Kaisha Riken | Piston ring |
US7368182B2 (en) | 2004-02-12 | 2008-05-06 | Hitachi Tool Engineering, Ltd. | Hard coating and its formation method, and hard-coated tool |
US20070230846A1 (en) * | 2006-03-31 | 2007-10-04 | Daido Metal Company Ltd. | Plain bearing |
US20120270968A1 (en) * | 2009-09-29 | 2012-10-25 | E/I Du Pont De Nemours and Company | Anticorrosion coating composition, an anticorrosion film and an anticorrosive article |
US20150337824A1 (en) * | 2012-12-28 | 2015-11-26 | Sanden Holdings Corporation | Swash plate type compressor |
WO2016073341A1 (en) | 2014-11-03 | 2016-05-12 | Federal-Mogul Corporation | Applying polymer coating connecting rod surfaces for reduced wear |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116769365A (en) * | 2023-06-02 | 2023-09-19 | 苏州市惠昌锯业有限公司 | a wear-resistant coating |
CN116731568A (en) * | 2023-07-12 | 2023-09-12 | 苏州市惠昌锯业有限公司 | Wear-resistant coating |
Also Published As
Publication number | Publication date |
---|---|
US12234423B2 (en) | 2025-02-25 |
EP4200386A1 (en) | 2023-06-28 |
KR20230074142A (en) | 2023-05-26 |
JP2023541232A (en) | 2023-09-29 |
CN117043290A (en) | 2023-11-10 |
US20230287289A1 (en) | 2023-09-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102399492B (en) | Polyamideimide-based film coating composition | |
US12234423B2 (en) | Antifriction coating composition | |
AT506181B1 (en) | BEARING ELEMENT | |
JP5060223B2 (en) | Piston for internal combustion engine | |
EP2821443B1 (en) | Composition for a sliding member | |
Yeo et al. | Fretting experiments of advanced polymeric coatings and the effect of transfer films on their tribological behavior | |
CN111094468B (en) | Antifriction varnish, method for the production thereof, sliding element comprising such an antifriction varnish and use thereof | |
KR102582842B1 (en) | Composition for sliding members and sliding members | |
Demas et al. | Tribological characterization of aromatic thermosetting copolyester–PTFE blends in air conditioning compressor environment | |
US9796942B2 (en) | Bearing material | |
JP7688174B2 (en) | Abrasion resistant composite material | |
CN113853421B (en) | Antifriction coating formulation composition | |
WO2020116390A1 (en) | Composition, film formed from the composition, sliding member having the film, and method for producing the same | |
JPH08199116A (en) | Resin composition for coating | |
US11180654B2 (en) | Composition, film formed from the composition, sliding member having the film, and method for producing the same | |
RU2323240C2 (en) | Antifriction composition | |
RU2615416C2 (en) | Surface-modified composite material | |
Sinha | Development of tribological polymeric coatings |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21773200 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2023513526 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202180052182.5 Country of ref document: CN |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 2021773200 Country of ref document: EP Effective date: 20230324 |
|
WWG | Wipo information: grant in national office |
Ref document number: 18041043 Country of ref document: US |