WO2022042096A1 - Camera module and assembly method thereof - Google Patents

Camera module and assembly method thereof Download PDF

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Publication number
WO2022042096A1
WO2022042096A1 PCT/CN2021/106012 CN2021106012W WO2022042096A1 WO 2022042096 A1 WO2022042096 A1 WO 2022042096A1 CN 2021106012 W CN2021106012 W CN 2021106012W WO 2022042096 A1 WO2022042096 A1 WO 2022042096A1
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WO
WIPO (PCT)
Prior art keywords
glue
lens
module
sub
assembly
Prior art date
Application number
PCT/CN2021/106012
Other languages
French (fr)
Chinese (zh)
Inventor
戴茜
田中武彦
裴海鹏
王俊
朱师倍
吴雨榕
张勋龙
蒋伟杰
Original Assignee
宁波舜宇光电信息有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 宁波舜宇光电信息有限公司 filed Critical 宁波舜宇光电信息有限公司
Priority to CN202180055252.2A priority Critical patent/CN116325773A/en
Publication of WO2022042096A1 publication Critical patent/WO2022042096A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof

Definitions

  • the present invention relates to the field of optical technology, and in particular, the present invention relates to a camera module and an assembling method thereof.
  • the vertical telephoto module In mobile electronic devices such as mobile phones, the vertical telephoto module has a longer focal length, and the height of the module is bound to increase compared with ordinary modules. Due to the size limitation of the mobile phone terminal, the vertical telephoto module can only achieve 2X The equivalent focal length of -3X compared to the main camera. Compared with the traditional vertical camera module (such as the main camera in a common mobile phone multi-camera module), the periscope camera module can provide a high-magnification focal length, so the periscope camera module can achieve long-distance shooting.
  • the periscope camera module folds the optical path through a prism (or mirror), so that the optical axis is folded to a direction parallel to the surface of the mobile phone, so that each optical element of the telephoto module can be aligned parallel to
  • the direction of the mobile phone surface is arranged instead of being stacked in the thickness direction of the mobile phone, so the thickness of the mobile phone equipped with the telephoto module can be effectively reduced.
  • the periscope camera module in the mobile phone has been able to achieve an equivalent focal length of 5X and 10X compared to the main camera/wide-angle end.
  • the periscope camera module is the best choice for mobile phone manufacturers to achieve telephoto without increasing the thickness of the mobile phone.
  • the existing vertical camera module assembly methods include an active calibration-based assembly method and a mechanically fixed assembly method.
  • active calibration is to arrange a plurality of module components separated from each other along the optical axis in sequence, adjust the gap between each module component according to the measured resolution data of the photosensitive chip, and adjust each module component according to the adjustment result. Glue, and finally get a complete camera module.
  • the mechanical fixation is to directly adjust the bonding surfaces of the various module components separated from each other to be substantially parallel by mechanical means, and then directly bond them.
  • the assembly method based on active calibration can improve the imaging quality of the camera module. For the camera module with many module components and many optical components, the advantage of active calibration will be more obvious.
  • the active calibration is often also upright, that is, each module component to be actively calibrated is arranged along the vertical direction.
  • it is relatively easy to apply the glue because the glue side is facing up.
  • a horizontal structure is often required during assembly, that is, all or most of the module components are arranged in a horizontal direction.
  • the bonding surface is perpendicular to the horizontal plane, and the glue arranged on the bonding surface tends to flow easily, which brings difficulties to the cloth glue. If the glue spills into the optic zone of the optic, it can also cause smearing problems, resulting in a poor product.
  • active calibration often requires a large gap between the module components, so as to leave a large space for relative position adjustment (ie, adjustment of the gap).
  • the required amount of glue and glue thickness also need to be increased accordingly. Therefore, assembling the periscope camera module based on the method of active calibration has a higher efficiency than the assembly of the mechanical fixing method. difficulty.
  • the purpose of the present invention is to overcome the deficiencies of the prior art and provide a solution suitable for assembling a camera module arranged in a horizontal structure.
  • the present invention provides a kind of, it comprises:
  • the application can guide the flow direction of the glue through the glue groove, so that the glue can be conveniently arranged on the bonding surface when the module components are arranged laterally.
  • the glue can be arranged through the glue grooves arranged along the two sides of the bonding of the module components, so that when the module components are arranged laterally, the glue can avoid the optical zone, thereby preventing the glue from contaminating the optical zone.
  • excess glue can be guided through the glue overflow groove to prevent the glue from overflowing from the outside of the glue cloth groove and cause negative effects (such as contamination of the optical zone).
  • Some embodiments of the present application are particularly suitable for actively calibrating each module component when the module components are arranged laterally, thereby improving the performance of the module after assembly.
  • Some embodiments of the present application are particularly suitable for horizontal assembly of periscope modules.
  • Some embodiments of the present application enable high-yield assembly of periscope modules.
  • FIG. 1 shows a schematic exploded perspective view of a periscope camera module according to an embodiment of the present application
  • FIG. 2 shows a schematic diagram of the principle of active calibration during the assembly process of the periscope camera module according to an embodiment of the present application
  • FIG. 3a shows a first sub-lens and a second sub-lens in an embodiment of the present application
  • Fig. 3b shows a schematic perspective view of the first sub-lens in Fig. 3a at another angle
  • Fig. 4 shows the clamping area of the first sub-lens and the second sub-lens in an embodiment of the present application
  • FIG. 5 shows a sub-lens clamping device for active calibration according to another embodiment of the present application
  • FIG. 6 shows a periscope camera module with a motor assembled based on active calibration in an embodiment of the present application
  • FIG. 7 shows a schematic perspective view of a sub-lens with a motor in an embodiment of the present application
  • FIG. 8 shows a schematic front view of the circuit board assembly in an embodiment of the present application after unfolding
  • FIG. 9 shows a schematic perspective view of a circuit board assembly in an embodiment of the present application.
  • Fig. 10 shows a schematic perspective view of a circuit board assembly being clamped by a clamping device in an embodiment of the present application
  • FIG. 11 shows a schematic perspective view from another angle when the clamping device clamps the circuit board assembly according to an embodiment of the present application
  • Fig. 12 shows the first rigid board provided with the glue overflow groove in an embodiment of the present application
  • FIG. 13 shows a schematic perspective view of the circuit board assembly after folding in an embodiment of the present application
  • FIG. 14 shows a perspective exploded view of a periscope camera module in an embodiment of the present application
  • Fig. 15 shows a three-dimensional schematic diagram of the periscope camera module shown in Fig. 14 after being assembled
  • 16 shows a schematic diagram of the assembly of a periscope camera module based on horizontal active calibration with the participation of a module housing
  • Fig. 17 shows the three-dimensional schematic diagram of the camera module of Fig. 15 after being cut along the section AA';
  • Figure 18a shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in an embodiment of the present application
  • Fig. 18b shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application
  • Fig. 18c shows a longitudinal cross-sectional schematic diagram of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application
  • Fig. 18d shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel, the glue distribution groove and the glue overflow groove in one embodiment of the present application.
  • FIG. 1 shows a schematic exploded perspective view of a periscope camera module according to an embodiment of the present application.
  • the periscope camera module includes a prism assembly 100 , a lens assembly 200 , a photosensitive assembly 300 and a bracket 400 .
  • the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may be arranged along a horizontal line, that is, a horizontal structure (or may also be referred to as a horizontal arrangement structure).
  • the bracket 400 may be frame-shaped, which includes a bottom plate 401 and four side walls 402 mounted on the bottom plate 401 .
  • the bracket 400 can be integrally formed, or can be assembled from the bottom plate 401 and the side wall 402 .
  • the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may be installed in the bracket 400 .
  • the assembly precision of the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 is improved based on the active calibration technology, so as to improve the imaging quality.
  • the prism assembly 100 may include a reflection prism 101 and an adjustment platform 102 .
  • the target plate can be arranged above the light incident surface of the reflective prism 101, and the reflective prism 101, the lens assembly 200 and the photosensitive assembly 300 are sequentially arranged along a horizontal line.
  • the light emitting surface of the reflective prism 101 faces the light incident surface of the lens assembly 200
  • the light emitting surface of the lens assembly 200 faces the photosensitive surface of the photosensitive assembly 300 .
  • the reflection prism 101 can be supported on the adjustment platform 102 , and the adjustment platform 102 can adjust the inclination of the reflection prism 101 .
  • the lens assembly 200 and the photosensitive assembly 300 can be clamped by clamps, respectively, so as to perform position adjustment in multiple degrees of freedom.
  • an optical imaging system can be formed. Power on the photosensitive assembly 300, output the actual imaging result it received, obtain the resolution of the optical imaging system according to the actual imaging result, and then determine the relative positions of the reflecting prism 101, the lens assembly 200 and the photosensitive assembly 300 in the current state Whether the preset resolution requirement can be met (it should be noted that the resolution requirement can also be replaced with other similar imaging quality indicators).
  • the reflective prism 101 , the lens assembly 200 and the photosensitive assembly 300 are bonded according to the active calibration result, thereby obtaining the periscope camera module. It should be noted that, since the gap between the reflective prism 101 and the lens assembly 200 and the gap between the lens assembly 200 and the photosensitive assembly 300 are actively calibrated, there may be no difference between the bonding surfaces of the prism assembly 100 and the lens assembly 200. If the included angle is zero, there may also be a non-zero included angle between the bonding surfaces of the lens assembly 200 and the photosensitive assembly 300 .
  • the gap between the lens assembly 200 and the prism assembly 100 may be referred to as a first adjustment gap
  • the gap between the photosensitive assembly and the lens assembly may be referred to as a second adjustment gap.
  • the first adjustment gap and the second adjustment gap may be 30 ⁇ m-200 ⁇ m.
  • the first adjustment gap and the second adjustment gap may be 40-70 ⁇ m.
  • the adjustment gap is larger, the amount of glue filling is larger, and the thicker the glue, the less conducive to maintaining the bonding strength.
  • the thicker the glue thickness it may also cause problems in baking or reliability tests. The problem of performance degradation caused by larger glue thickness.
  • the periscope camera module turns the light, and the light enters the lens module after passing through the turning of the prism. That is, in the assembled state, the optical axis of the lens is parallel to the target object plane (eg, target plane), so an assembly scheme suitable for the horizontal arrangement of each optical element is required. This is because the target image of the existing periscope module assembly equipment is set on the top of the equipment. No matter the lens is assembled first, or the prism is assembled first and distributed assembly, when the single-component assembly is actively calibrated, it is necessary to The optical elements are arranged laterally (ie horizontally). In addition, the existing periscope camera modules all need brackets to be fixed.
  • the existing periscope camera modules all need brackets to be fixed.
  • the brackets are assembled to the lens, prism and photosensitive chip in the up and down direction, and the prism needs to be assembled to the front of the lens.
  • the prism and the lens or the prism and the bracket are assembled at the same time, which adds multiple processes and slows down the production efficiency.
  • the lens, the photosensitive chip and the prism can be assembled in the working state.
  • the prism, the lens and the photosensitive chip can all be assembled through active calibration.
  • the lens, the photosensitive chip, the prism and the bracket can also be assembled in place at one time in a horizontal arrangement, which is more conducive to improving the production efficiency.
  • the horizontal arrangement is closer to the state of the camera module being assembled to the mobile phone than the vertical arrangement, when the periscope camera device in the mobile phone is generally shooting, the direction of gravity on the lens is also perpendicular to the bottom support surface of the camera module (the back of the mobile phone).
  • the direction of gravity is perpendicular to the lateral support surface of the camera module, which may cause the coil magnet in the motor to be subjected to different gravitational directions and cause the problem of the lens posture. Therefore, the horizontal arrangement can also better reflect the potential of the camera. The actual state of the viewing camera module.
  • FIG. 2 shows a schematic diagram of the principle of active calibration during the assembly process of the periscope camera module according to an embodiment of the present application.
  • the lens assembly 200 includes a first sub-lens 201 and a second sub-lens 202 .
  • the gap between the first sub-lens 201 and the second sub-lens 202 can also be glued after being actively calibrated.
  • the photosensitive assembly is not shown in FIG. 2 , but only the target plate 500 and the reflective prism 101 , the first sub-lens 201 and the second sub-lens 202 which are sequentially arranged along the horizontal line are shown.
  • the lens assembly of the periscope camera module is generally composed of at least 3 lenses.
  • the lens assembly 200 is divided into a first sub-lens 201 and a second sub-lens 202, and the gap between the two is actively calibrated, which can effectively reduce assembly errors, thereby improving high-magnification periscope photography The yield of the module.
  • FIG. 3a shows a first sub-lens and a second sub-lens in an embodiment of the present application.
  • the adhesive surface 203 of the second sub-lens 202 may be provided with a substantially longitudinal glue groove 204 , and the glue groove 204 may be arc-shaped so as to fit the second sub-lens 202 . shape.
  • the second sub-lens 202 may include a second lens barrel 205 and a second lens group 206 installed in the second lens barrel 205 .
  • the second lens group 206 may be composed of a plurality of lenses (which may be referred to as second lenses).
  • the cross section of the second lens barrel 205 may be in the shape of a cut circle, that is, a circle in which the top and bottom surfaces are cut flat. This round cut shape is sometimes referred to as a D-cut. Since the cross section of the second lens barrel 205 can be cut into a circle, the top and bottom of the second lens barrel 205 both have a flat surface 205a. When performing active calibration, the flat surfaces 205a on the top and bottom can facilitate clamping by the clamp ( For example, it is clamped by a clamp 205b, see Fig. 2). Further, the top end of the glue distribution groove 204 may be communicated with the top surface of the second lens barrel 205, and the bottom end of the glue distribution groove 204 may have a glue retaining structure for retaining glue.
  • the glue retaining structure may include the bottom surface of the glue cloth groove 204 .
  • the bottom surface may be horizontal or inwardly inclined.
  • the inward inclination means that the end of the bottom surface of the glue groove close to the first sub-lens is higher than the end away from the first sub-lens (that is, the end of the bottom surface of the glue groove close to the bonding surface is higher than the end away from the first sub-lens. one end of the adhesive side).
  • the bonding surfaces of the first sub-lens 201 and the second sub-lens 202 are both perpendicular to the horizontal plane, so after the glue is applied, the glue may flow downward under the action of gravity.
  • the glue grooves 204 are arranged longitudinally on both sides of the second lens barrel, which can avoid the optical zone of the second sub-lens and avoid or reduce the risk of glue flowing down to the optical zone of the lens. Since the glue is wet on the surface to which it is attached, that is to say, the adhesion is greater than the cohesive force, the glue will tend to move downward under the action of gravity (with the movement, part of the glue will be left on the surface to which it is attached).
  • FIG. 18a shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in an embodiment of the present application.
  • the left end surface of the second lens barrel 205 is the bonding surface 203 .
  • the glue groove 204 is opened on the bonding surface 203 .
  • the outer contour of the cross-section of the second lens barrel is a rectangle, and the glue grooves 204 thereof are linear and arranged vertically.
  • the top end of the glue distribution groove 204 is connected to the top surface of the second lens barrel 205 .
  • the bottom surface 204a of the glue-distributing groove 204 is substantially horizontal.
  • the axis of the second lens barrel 205 is also substantially horizontal.
  • FIG. 18b shows a longitudinal cross-sectional schematic diagram of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application.
  • the bottom surface 204a of the glue-distributing groove 204 is inclined inward. That is, the end of the bottom surface 204 a of the glue distribution groove 204 close to the bonding surface 203 is higher than the end far from the bonding surface 203 .
  • the inwardly inclined bottom surface 204a can form the glue blocking structure.
  • a glue accommodating area can be formed at the bottom end of the glue cloth tank, and the inwardly inclined bottom surface 204a can prevent the glue from overflowing to the outside.
  • the outer side refers to the side facing the bonding surface
  • the inner side refers to the side away from the bonding surface.
  • FIG. 18c shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application.
  • the glue blocking structure may further include a baffle plate 204 b , and the baffle plate 204 b may be disposed in the outer region of the bottom end of the glue distribution groove 204 . That is, the bottom of the baffle 204b can be connected to the outer area of the bottom surface 204a of the glue dispensing groove 204 , and the top of the baffle 204b is higher than the bottom surface 204a of the glue dispensing groove 204 .
  • a glue container is formed between the baffle 204b, the bottom surface 204a of the glue groove and the inner side 204c of the glue groove (the outer opening side of the glue groove, the inner side refers to the groove surface on the opposite side of the opening side).
  • the baffle 204b can prevent the glue in the glue accommodating area from overflowing to the outside.
  • the bottom surface 204a of the glue distribution tank may be horizontal (as shown in FIG. 18c ), or may be inclined.
  • FIG. 18d shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel, the glue distribution groove, and the glue overflow groove in an embodiment of the present application.
  • the bottom end of the glue dispensing groove 204 may also communicate with a glue overflow groove 206 located inside the side wall of the second lens barrel 205 .
  • One end of the glue overflow groove 206 can be communicated with the glue cloth groove 204, and the other end of the glue overflow groove 206 can be communicated with the bottom surface (as shown in FIG. 18d ) or the outer surface of the second lens barrel 205 to form a glue overflow port 206a.
  • the position of the glue overflow port 206 a is lower than the bottom surface 204 a of the glue dispensing tank 204 . In this way, when the amount of glue at the bottom end of the glue dispensing groove 204 is too large, the glue can flow obliquely downward along the glue overflow groove to the glue overflow port 206a for discharge. Since the glue overflow port 206a is disposed on the bottom surface or the outer side of the second lens barrel 205 (it should be noted that the outer side here refers to the outer side parallel to the central axis of the second lens barrel 205, not the second lens barrel 205 end face), so it is difficult to contaminate the lens optic zone located in the central area even if there is glue spillage.
  • the module component refers to a module component including an optical element, wherein the optical element may be a lens, a prism (or a mirror) or a photosensitive chip.
  • the module component may be a prism component, a lens component, a first sub-lens, a second sub-lens, a photosensitive component, or the like.
  • the length of the rubber cloth tank may be 6-8 mm (referring to the length of a single rubber cloth tank).
  • the top of the glue distribution tank may have a chamfer (which may be a rounded chamfer), so that the glue flows into the glue distribution tank from the top surface of the module component.
  • Fig. 3b shows a schematic perspective view of the first sub-lens in Fig. 3a at another angle. 3a and 3b, it can be seen that, in one embodiment, the adhesive surface of the first sub-lens 201 may also be provided with a glue groove 204 (or a glue groove and a corresponding glue overflow groove). In this way, the two bonding surfaces, ie, the bonding surface of the first sub-lens 201 and the bonding surface of the second sub-lens 202, both have glue grooves 204 (or both have glue grooves and corresponding glue overflow grooves). This design can help to increase the adhesive strength of the first sub-lens 201 and the second sub-lens 202 .
  • Figure 3a and Figure 3b are only illustrative, in fact, in other embodiments of the present application, for any two adjacent module components that need to be bonded, the two bonding surfaces of the two module components
  • the above glue distribution grooves are all provided; or both the above glue distribution grooves and the corresponding glue overflow grooves are provided.
  • the module component may be a prism component, a first sub-lens, a second sub-lens or a photosensitive component.
  • a complete lens assembly may be pre-assembled instead of the first sub-lens and the second sub-lens separated from each other.
  • the module component may be a prism component, a lens component or a photosensitive component.
  • the glue used for bonding can be selected according to the following conditions.
  • the viscosity of the glue is (CPS@25°C): 75000-8000, where CPS is the annual unit, and @25°C represents the viscosity at 25°C;
  • the fluidity (rheology) is: 0.9-1.2.
  • the above glue is very suitable to be used in conjunction with the glue trough in the present application, and not only has good bonding firmness, but also can prevent the glue from overflowing from the front of the glue overflow trough, thereby preventing the glue from contaminating the optical zone.
  • a sub-lens clamping device for active calibration may have two clamping jaws, and each clamping jaw has a flat bearing area, the plane bearing against the clamping area that can abut against the surface of the first sub-lens or the second sub-lens, so as to realize Clamping function.
  • FIG. 4 shows the clamping area of the first sub-lens and the second sub-lens in an embodiment of the present application. Referring to FIG. 4 , preferably, the cross-sections of the first sub-lens 201 and the second sub-lens 202 in this embodiment are both D-cut.
  • the top and bottom surfaces of the first sub-lens 201 and the second sub-lens 202 are flat surfaces, and the front and rear surfaces thereof are curved surfaces. Clamping areas can be provided on the top and bottom surfaces.
  • the first sub-lens 201 may be disposed on a side close to the prism assembly, and the second sub-lens 202 may be disposed on a side close to the photosensitive assembly.
  • the first sub-lens 201 may have three lenses, and the second sub-lens 202 may have two lenses.
  • the length of the first sub-lens 201 is longer than that of the second sub-lens 202 , so in a preferred solution, the first clamping area 201a between the bottom and top surfaces of the first sub-lens 201 is preferably larger than the second sub-lens 202 bottom and top. Clamping area 202a.
  • the dimensions of the clamping area can be 200-300 ⁇ m long and 150-250 ⁇ m wide.
  • FIG. 5 shows a sub-lens clamping device for active calibration according to another embodiment of the present application.
  • each clamping jaw 601 of the clamping device 600 has a plane bearing area 601a and a side arc bearing area 601b.
  • the flat bearing area 601a is used for bearing the top surface or bottom surface of the first sub-lens or the second sub-lens
  • the side curved bearing area 601b is used for bearing the first sub-lens 201 or the second sub-lens curved sides. In this way, the clamping area between the clamping jaw 601 and the sub-lens is more sufficient, so that the clamping is more stable.
  • the roundness of its outer circumference can be greater than 10 ⁇ m, and the clamping jaws are generally made by machine tool cutting and polishing. Generally, the roundness of the arc part is within 5 ⁇ m.
  • the angle ⁇ of the arc portion of the jaw ie, the arc central angle ⁇ corresponding to the side arc bearing area 601b
  • the angle ⁇ of the arc portion of the jaw is preferably 30°-45°, so that the side arc bearing area 601b of the clamping jaw can be better aligned with the side arc bearing area 601b.
  • the arcuate sides of the sub-lenses bear against each other.
  • FIG. 6 shows a periscope camera module with a motor assembled based on active calibration according to an embodiment of the present application.
  • the difference between this embodiment and the previous embodiments is that the first sub-lens and the second sub-lens are provided with motors.
  • FIG. 7 shows a schematic perspective view of a sub-lens with a motor in an embodiment of the present application.
  • the sub-lens with a motor is hereinafter referred to as a motor sub-lens.
  • the motor sub-lens (which may be the first motor sub-lens 211 or the second motor sub-lens 212 , refer to FIG.
  • the motor 6 includes a lens barrel 214 , a lens group 215 installed in the lens barrel 214 , and a lens barrel 215 .
  • peripheral motor The motor may have a motor carrier (not shown in Figures 6 and 7), and the outer side of the lens barrel is mounted on the inner side of the motor carrier, so as to move under the drive of the motor carrier to achieve auto focus, optical zoom, optical One or more of the features such as anti-shake.
  • the motor has a motor housing 213, and the motor carrier is connected to the motor housing 213 by elastic elements and is suspended inside the motor.
  • the motor also has a drive device, and the drive device may be, for example, an electromagnetic drive device, an SMA drive device (SMA is an abbreviation for Shape Memory Alloy), and the like.
  • the motor carrier can move relative to the motor housing 213 .
  • the section of the motor housing (referring to the section perpendicular to its axis) may be substantially rectangular.
  • the two end surfaces of the motor housing 213 can be used as bonding surfaces, that is, the glue groove 204 can be disposed on the end surface 213 a of the motor housing 213 .
  • the glue trough 204 may be arranged substantially along the vertical direction. Arrow a in FIG. 6 shows the direction of the glue.
  • the bottom of the glue distribution groove 204 may be connected to a glue overflow groove, and the structure of the glue overflow groove can be referred to the above description, which will not be repeated here.
  • the photosensitive assembly 300 may include a circuit board assembly 301 having a plurality of rigid boards.
  • the plurality of rigid boards pass through Bendable flexible board connection.
  • FIG. 8 shows a schematic front view of the circuit board assembly in an embodiment of the present application after being unfolded.
  • the circuit board assembly 301 includes a first hard board 302 , a first soft board 303 , a second hard board 304 , a second soft board 305 , a third hard board 306 , and a third soft board 307 and connector 308.
  • the photosensitive chip 310 (referring to FIG.
  • the surface of the first hard board 302 is installed on the surface (front) of the first hard board 302, and the surface of the first hard board 302 can also be installed with a filter support, and the filter is installed on the filter support .
  • the surface of the first hard board 302 may also have a lens seat, and the lens seat is used for bonding with the second motor sub-lens 212 (referring to FIG. 6 in conjunction).
  • the lens seat may be a molded lens seat, and the molded lens seat may surround the photosensitive chip 310 .
  • the adhesive surface of the lens seat may have the glue cloth groove, and the glue cloth groove may be arranged in two side regions of the lens seat adhesive surface substantially along the vertical direction. In this embodiment, the glue distribution tank may be linear.
  • FIG. 9 shows a schematic perspective view of a circuit board assembly in an embodiment of the present application.
  • the backside of the first hard board 302 has a fixing table 302a, and the fixing table 302a is along the optical axis direction (referring to the normal direction of the photosensitive surface) from the backside of the first hard board 302 . formed by extending outward.
  • FIG. 10 shows a schematic perspective view of a circuit board assembly being clamped by a clamping device in an embodiment of the present application.
  • the top and bottom surfaces of the fixing table 302 a can be used to support the clamping jaws 601 of the clamping device 600 , so that the clamping device 600 can stably and reliably clamp the photosensitive assembly 300 for movement .
  • the size of the end surface area of the fixing table 302a is preferably 2 mm ⁇ 2 mm.
  • the end surface area refers to the projection area of the fixing table on the photosensitive surface of the photosensitive chip. This design can ensure that the force on the four corners of the photosensitive chip (or the force transmitted to the four corners of the photosensitive chip via the fixed table) is uniform, so as to avoid warping or damage of the photosensitive chip.
  • FIG. 12 shows a first hard board with a glue overflow groove in an embodiment of the present application.
  • the glue overflow port 206a of the glue overflow tank can be disposed on the back surface of the fixing table 302a, and the fixing table 302a can be molded, for example.
  • One end of the overflow groove is connected to the bottom of the glue groove (the glue groove is located on the two side areas of the mirror base surface, and the mirror base surface is the bonding surface where the photosensitive component and the second motor sub-lens are bonded), and the other end of the glue groove is connected to the bottom of the glue groove. Connect to the glue overflow port 206a on the back.
  • the position of the glue overflow port 206a can be lower than the bottom of the glue cloth groove, so that the excess glue material flows out from the back of the circuit board assembly (referring to the first hard board) along the glue overflow groove, so as to avoid the glue material from contaminating the photosensitive material chips or other optical components.
  • FIG. 13 shows a schematic perspective view of the circuit board assembly after folding in an embodiment of the present application.
  • the first flexible board 303 is bent so that the second rigid board 304 is folded to the back of the photosensitive chip (ie, folded to the back of the first rigid board 302), and the second flexible board 305 is bent
  • the connector 308 is made to facilitate plugging or otherwise connecting to the motherboard of an electronic device, such as a cell phone.
  • Bending the third flexible board 307 can bend the third hard board 306 to the side of the lens assembly, and the third hard board 306 can have a contact array 306a (in conjunction with reference to FIG.
  • the lens assembly 200 may be a motor lens assembly, so that the third rigid board 306 may be provided with a driving circuit of the motor to supply driving current to the driving element (eg, coil or SMA wire) of the motor.
  • the driving element eg, coil or SMA wire
  • FIG. 14 shows a perspective exploded view of a periscope camera module in an embodiment of the present application.
  • the periscope camera module includes a prism assembly 100 , a motor lens assembly 220 , a photosensitive assembly 300 , and a module housing 400 .
  • the module housing 400 is roughly in the shape of a rectangular parallelepiped, and the top of the module housing 400 can be opened to facilitate the installation of the prism assembly 100 , the motor lens assembly 220 and the photosensitive assembly 300 .
  • FIG. 15 is a schematic perspective view of the periscope camera module shown in FIG. 14 after being assembled. Further, the periscope camera module may also have a cover body adapted to the module housing 400 . It should be noted that the motor lens assembly 220 in this embodiment can also be replaced by a lens assembly without a motor.
  • the present application also provides a corresponding periscope camera module assembly method based on horizontal active calibration.
  • a method for assembling a periscope camera module based on a horizontal active calibration is provided.
  • the assembled camera module has a motor, and a plurality of module components separated from each other are assembled based on the horizontal active calibration, and then the module housing is installed.
  • the assembling method of this embodiment includes the following steps.
  • Step S10 prepare the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly which are separated from each other.
  • the prism assembly and the first motor sub-lens have two bonding surfaces corresponding to each other (that is, the rear end surface of the prism assembly and the front end surface of the first motor sub-lens), and at least one of the two bonding surfaces has cloth glue
  • a groove is arranged longitudinally along the two sides of the bonding surface of the prism assembly or/and the first motor sub-lens.
  • the first motor sub-lens and the second motor sub-lens also have two bonding surfaces corresponding to each other (that is, the rear end surface of the first motor sub-lens and the front end surface of the second motor sub-lens). At least one has a glue groove, and the glue groove is longitudinally arranged along the two side regions of the bonding surface of the first motor sub-lens or/and the second motor sub-lens.
  • the second motor sub-lens and the photosensitive assembly also have two bonding surfaces corresponding to each other (that is, the rear end surface of the second motor sub-lens and the front end surface of the photosensitive assembly), and at least one of the two bonding surfaces has a glue groove , the glue groove is longitudinally arranged along the two sides of the second motor sub-lens or/and the photosensitive assembly (in this embodiment, the lens seat of the photosensitive assembly surrounds its optical zone, so the two sides of the photosensitive assembly can be area on both sides of the front face of the lens mount).
  • the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly may all be referred to as module components.
  • the module component includes at least one optical element.
  • the optical element may be a reflective element (eg, a reflective prism), a lens, or a photosensitive chip.
  • the two-sided area refers to the area on the bonding surface on both sides of the optical zone (or optical element) of the module component.
  • Step S20 pre-positioning a plurality of module components separated from each other, so that the optical system formed by these module components can be imaged.
  • the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly are sequentially arranged along a substantially horizontal main optical axis, so that the optical system formed by these module components can be imaged.
  • a target is provided on top of the prism assembly to provide a target for active calibration.
  • the prism assembly can be fixed on a six-axis adjustable platform, the first motor sub-lens and the second motor sub-lens can be respectively clamped by the first clamp and the second clamp to clamp their top and bottom surfaces, and use six A shaft adjustable mechanism drives the movement of the first clamp and the second clamp.
  • the back of the photosensitive assembly may have a fixing table for clamping by the third clamp.
  • the third clamp can also be driven by a six-axis adjustable mechanism.
  • the six-axis adjustable here means that the movement can be performed on the six degrees of freedom of the x, y, and z axes and the rotation around the x, y, and z axes.
  • the vertical direction is the z-axis
  • the horizontal direction parallel to the main optical axis is the y-axis
  • the horizontal direction perpendicular to the main optical axis is the x-axis.
  • step S30 active calibration is performed on the plurality of module components separated from each other, so that the imaging quality of the output image of the photosensitive component reaches a preset standard.
  • the imaging quality can be characterized by resolution (such as MTF value or SFR value), or it can be characterized by a weighted comprehensive index including resolution.
  • the active calibration can be performed on the above-mentioned six degrees of freedom of movement, or can be performed on some of the preset six degrees of freedom of movement.
  • Step S40 after the active calibration is completed, according to the result of the active calibration, each module component is bonded with glue, so that the relative position of each module component is maintained at the relative position determined by the active calibration.
  • each module component since the relative position of each module component is actually determined according to the individualized active calibration results, and each optical element of each module component has a certain manufacturing tolerance, each The assembly process of optical components of each module component will also introduce a certain assembly tolerance. Therefore, in the active calibration stage, the bonding surfaces of adjacent module components are often adjusted to a non-parallel state (that is, the two have a non-zero value). angle) to compensate for the various tolerances mentioned above.
  • the glue may be arranged from top to bottom along the glue cloth groove. In one example, glue can be poured from the top surface of the module components, and the glue flows along the glue groove under the action of gravity until the entire glue groove is covered. The glue can be cured by irradiating UV light to hold adjacent module parts together.
  • the glue in the step S40, the glue may be arranged before the active calibration step (ie, step S30) is performed, or the glue may be arranged after the active calibration step (ie, step S30) is completed.
  • step S30 may be performed first, and then part of the module components are removed to arrange the glue, and then the removed module components are restored to the position determined by the active calibration , and finally the glue is cured to complete the bond.
  • step S30 may be performed first, and then the positions of each module component are kept unchanged, and glue is poured directly from the top surface of the module component, and the glue flows along the cloth glue tank under the action of gravity until the entire area is covered. Cloth the glue tank, and finally cure the glue to complete the bonding.
  • the present application also provides a modified embodiment based on the embodiment shown in FIG. 6 .
  • the first motor sub-lens 211 and the second motor sub-lens 212 may be combined into a complete motor lens assembly 220 (refer to FIG. 15 ).
  • the motor lens assembly 220 participates in active calibration as a single module component.
  • the motor lens assembly may include a motor and a lens barrel mounted within the motor carrier and at least one lens mounted within the lens barrel.
  • the present application also provides another modified embodiment based on the embodiment shown in FIG. 6 .
  • the first motor sub-lens 211 and the second motor sub-lens 212 may be replaced by the first sub-lens and the second sub-lens without a motor.
  • the adhesive cloth grooves may be arranged along the circular contours on both sides of the bonding surface, that is, the adhesive cloth The slot may be arcuate.
  • the present application also provides another modified embodiment based on the embodiment shown in FIG. 6 .
  • the first motor sub-lens 211 and the second motor sub-lens 212 may be replaced by lens assemblies without motors.
  • the lens assembly can participate in active calibration as a single modular component.
  • the lens assembly may include a lens barrel and at least one lens mounted within the lens barrel.
  • FIG. 16 shows a schematic diagram of the assembly of the periscope camera module based on the horizontal active calibration with the participation of the module housing. 16, the assembly method includes the following steps.
  • step S100 the prism assembly 100, the lens assembly 200 and the photosensitive assembly 300, which are separated from each other, and the module casing 400 having a substantially rectangular parallelepiped shape are prepared, and the top of the module casing 400 is open.
  • the prism assembly 100 and the lens assembly 200 have two bonding surfaces corresponding to each other (that is, the rear end surface of the prism assembly and the front end surface of the lens assembly.
  • the end face of the image side, the meanings of front and rear in the subsequent description are analogous, and will not be repeated)
  • at least one of the two bonding surfaces has a glue groove, and the glue groove is along the prism assembly 100 or/and the lens.
  • the two side regions of the bonding surface of the assembly 200 are arranged longitudinally.
  • the lens assembly 200 and the photosensitive assembly 300 also have two bonding surfaces corresponding to each other (that is, the rear end surface of the lens assembly and the front end surface of the photosensitive assembly), and at least one of the two bonding surfaces has a cloth glue groove, and the cloth
  • the glue grooves are longitudinally arranged along the two sides of the lens assembly or/and the photosensitive assembly (in this embodiment, the lens holder of the photosensitive assembly surrounds its optical area, so the two sides of the photosensitive assembly 300 can be the front face of the lens holder. area on both sides).
  • the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may all be referred to as module components.
  • the module component includes at least one optical element.
  • the optical element may be a reflective element (eg, a reflective prism), a lens, or a photosensitive chip.
  • the two-sided area refers to the area on the bonding surface on both sides of the optical zone (or optical element) of the module component.
  • step S200 a plurality of module components separated from each other are placed in the module housing 400, and these module components are pre-positioned, so that the optical system formed by these module components can be imaged.
  • the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 are placed in the module housing 400 , and the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 are sequentially arranged along a substantially horizontal main optical axis Arranged so that the optical system formed by these module components can be imaged.
  • a target is provided on top of the prism assembly to provide a target for active calibration.
  • the boss on the top of the prism assembly can be clamped by a first clamp (not shown in the figure) (the boss can be located on the injection molded part of the prism assembly, that is, the prism assembly can have a prism support, the prism The boss can be formed on the top of the support to facilitate clamping).
  • the first clamp, the first suction nozzle and the second suction nozzle can all be driven by a six-axis adjustable mechanism.
  • the six-axis adjustable here means that the movement can be performed on the six degrees of freedom of the x, y, and z axes and the rotation around the x, y, and z axes.
  • the vertical direction is the z-axis
  • the horizontal direction parallel to the main optical axis is the y-axis
  • the horizontal direction perpendicular to the main optical axis is the x-axis.
  • step S300 active calibration is performed on a plurality of module components separated from each other, so that the imaging quality of the output image of the photosensitive component reaches a preset standard.
  • the imaging quality can be characterized by resolution (such as MTF value or SFR value), or it can be characterized by a weighted comprehensive index including resolution.
  • the active calibration can be performed on the above-mentioned six degrees of freedom of movement, or can be performed on some of the preset six degrees of freedom of movement.
  • Step S400 after the active calibration is completed, according to the result of the active calibration, each module component is bonded to the module housing 400 with the first glue to complete the pre-fixation, and then from the top to each glue groove (each glue) The grooves are located between two adjacent module components) into the second glue, and the second glue flows along the cloth glue groove under the action of gravity until the entire cloth glue groove is covered. After the second glue is cured, the bonding of each module component is completed, so that the relative position of each module component is maintained at the relative position determined by the active calibration.
  • pre-fixation can be performed by the first glue between the module housing 400 and each module component
  • the first clamp, the first suction nozzle 600a and the second suction The intake devices such as the mouth 600b can be released and withdrawn.
  • the movement of the glue dispensing device for arranging the second glue and the glue dispensing can be facilitated.
  • the risk of the second glue entering the optical zone can be further reduced, thereby improving product yield.
  • the top of the inner side surface of the module housing 400 may have a step for accommodating the first glue.
  • FIG. 17 is a schematic perspective view of the camera module of FIG. 15 cut along the section AA'.
  • the step 401 may be located at the top of the side wall of the module housing 400 .
  • step S400 the first glue 701 is arranged at the step 401 at the top of the inner side of the module housing 400, and the step can be arranged along a direction parallel to the y-axis.
  • the size of the adjustment gap here does not include the width of the step, that is, the adjustment gap refers to the inner side of the step-free part of the module housing (ie, the middle and lower sections of the inner side of the module housing) Clearance with the outer side of each module part.
  • the concept of the present application is not only applicable to the assembly of periscope camera modules, but also to the assembly of other types of camera modules based on horizontal active calibration.

Abstract

The present application provides a camera module, comprising a plurality of module parts. The module part comprises at least one optical element; the optical element is a reflective element, a lens or a photosensitive chip; the plurality of module parts are sequentially arranged along a horizontal direction; any two adjacent module parts are bonded, and two bonding surfaces have a non-zero included angle; the bonding surface of at least one module part is provided with a glue applying groove; the glue applying groove is arranged on areas at two sides of the bonding surface. The present application further provides a camera module assembly method based on horizontal active calibration. According to the present application, the flow direction of the glue is guided by the glue applying groove, so that when the module part is transversely arranged, the glue can be easily applied to the bonding surface, and an optical area is prevented from being polluted by the glue.

Description

摄像模组及其组装方法Camera module and its assembly method
相关申请Related applications
本申请要求名称为“摄像模组及其组装方法”、于2020年8月28日提交的中国专利申请号为202010885199.6的优先权,并在此通过引用包括上述申请的全部内容。This application claims the priority of the Chinese Patent Application No. 202010885199.6 filed on August 28, 2020, entitled "Camera Module and Assembly Method thereof", and the entire contents of the above application are incorporated herein by reference.
技术领域technical field
本发明涉及光学技术领域,具体地说,本发明涉及摄像模组及其组装方法。The present invention relates to the field of optical technology, and in particular, the present invention relates to a camera module and an assembling method thereof.
背景技术Background technique
在手机等移动电子设备中,直立式的长焦模组由于焦距较长,模组势必要比普通模组增加高度,由于手机终端的尺寸限制,直立式的长焦模组只能做到2X-3X的相较主摄的等效焦距。潜望式摄像模组相较于传统的直立式摄像模组(例如常见手机多摄模组中的主摄)能提供高倍率的焦距,因此潜望式摄像模组能实现远距离的拍摄。具体来说,潜望式摄像模组通过一棱镜(或反射镜)将光路进行折叠,使得光轴被折叠至平行于手机表面的方向,这样长焦模组的各个光学元件可以沿着平行于手机表面的方向布置,而不必堆叠在手机厚度方向上,因此可以有效地降低搭载长焦模组的手机的厚度。目前,手机中的潜望式摄像模组已能够实现相较于主摄/广角端5X、10X的等效焦距。潜望式摄像模组是手机厂商在保证不增加手机厚度的情况下,实现远摄的较佳选择。In mobile electronic devices such as mobile phones, the vertical telephoto module has a longer focal length, and the height of the module is bound to increase compared with ordinary modules. Due to the size limitation of the mobile phone terminal, the vertical telephoto module can only achieve 2X The equivalent focal length of -3X compared to the main camera. Compared with the traditional vertical camera module (such as the main camera in a common mobile phone multi-camera module), the periscope camera module can provide a high-magnification focal length, so the periscope camera module can achieve long-distance shooting. Specifically, the periscope camera module folds the optical path through a prism (or mirror), so that the optical axis is folded to a direction parallel to the surface of the mobile phone, so that each optical element of the telephoto module can be aligned parallel to The direction of the mobile phone surface is arranged instead of being stacked in the thickness direction of the mobile phone, so the thickness of the mobile phone equipped with the telephoto module can be effectively reduced. At present, the periscope camera module in the mobile phone has been able to achieve an equivalent focal length of 5X and 10X compared to the main camera/wide-angle end. The periscope camera module is the best choice for mobile phone manufacturers to achieve telephoto without increasing the thickness of the mobile phone.
另一方面,现有的直立式摄像模组的组装方法包括基于主动校准的组装方法和机械固定的组装方式。其中,主动校准是将彼此分离的多个模组部件沿着光轴依序布置,根据感光芯片的实测解像力数据对各个模组部件之间的间隙进行调整,并依据调整结果将各个模组部件粘合,最终得到完整的摄像模组。而机械固定是利用机械手段直接将彼此分离的各个模组部件的粘结面调节成基本平行,然后直接进行粘合。基于主动校准的组装方法可以改善摄像模组的成像品质,对于模组部件较多、光学元件较多的摄像模组,主动校准优势将更加明显。On the other hand, the existing vertical camera module assembly methods include an active calibration-based assembly method and a mechanically fixed assembly method. Among them, active calibration is to arrange a plurality of module components separated from each other along the optical axis in sequence, adjust the gap between each module component according to the measured resolution data of the photosensitive chip, and adjust each module component according to the adjustment result. Glue, and finally get a complete camera module. The mechanical fixation is to directly adjust the bonding surfaces of the various module components separated from each other to be substantially parallel by mechanical means, and then directly bond them. The assembly method based on active calibration can improve the imaging quality of the camera module. For the camera module with many module components and many optical components, the advantage of active calibration will be more obvious.
然而,对于现有的直立式摄像模组,主动校准往往也是直立式的,即各个待主动校准的模组部件沿着竖直方向布置。在这种情形下,由于布胶面朝上, 因此布胶相对容易。而对于潜望式摄像模组来说,其组装时往往需要采用卧式结构,即全部或大部分模组部件沿着水平方向布置。此时,粘结面垂直于水平面,布置在粘结面的胶水往往容易流动,给布胶带来困难。如果胶水溢出至光学元件的光学区,还可能造成污点问题,导致产品不良。进一步地,主动校准往往需要在模组部件之间保留较大的间隙,以便给相对位置调整(即间隙的调整)留下较大的空间。为了对此较大间隙进行粘合,所需的胶水量和胶水厚度也需要相应的增加,因此基于主动校准的方法来组装潜望式摄像模组,相比机械固定方式的组装具有更高的难度。However, for the existing upright camera modules, the active calibration is often also upright, that is, each module component to be actively calibrated is arranged along the vertical direction. In this case, it is relatively easy to apply the glue because the glue side is facing up. For a periscope camera module, a horizontal structure is often required during assembly, that is, all or most of the module components are arranged in a horizontal direction. At this time, the bonding surface is perpendicular to the horizontal plane, and the glue arranged on the bonding surface tends to flow easily, which brings difficulties to the cloth glue. If the glue spills into the optic zone of the optic, it can also cause smearing problems, resulting in a poor product. Further, active calibration often requires a large gap between the module components, so as to leave a large space for relative position adjustment (ie, adjustment of the gap). In order to glue this large gap, the required amount of glue and glue thickness also need to be increased accordingly. Therefore, assembling the periscope camera module based on the method of active calibration has a higher efficiency than the assembly of the mechanical fixing method. difficulty.
因此,当前迫切需要一种适合对以卧式结构布置的摄像模组进行主动校准的解决方案。Therefore, there is an urgent need for a solution suitable for active calibration of camera modules arranged in a horizontal structure.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,克服现有技术的不足,提供一种适合对以卧式结构布置的摄像模组进行组装的解决方案。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a solution suitable for assembling a camera module arranged in a horizontal structure.
为解决上述技术问题,本发明提供了一种,其包括:In order to solve the above-mentioned technical problems, the present invention provides a kind of, it comprises:
与现有技术相比,本申请具有下列至少一个技术效果:Compared with the prior art, the present application has at least one of the following technical effects:
1.本申请可以通过布胶槽引导胶水的流向,从而在模组部件横向设置时方便地将胶水布置到粘结面。1. The application can guide the flow direction of the glue through the glue groove, so that the glue can be conveniently arranged on the bonding surface when the module components are arranged laterally.
2.本申请可以通过沿着模组部件粘结的两侧区域设置的布胶槽来布置胶水,从而在模组部件横向设置时,使胶水避开光学区,进而防止胶水污染光学区。2. In the present application, the glue can be arranged through the glue grooves arranged along the two sides of the bonding of the module components, so that when the module components are arranged laterally, the glue can avoid the optical zone, thereby preventing the glue from contaminating the optical zone.
3.本申请的一些实施例中,可以通过溢胶槽引导多余的胶水,防止胶水从布胶槽外侧溢出而导致负面效果(例如污染光学区)。3. In some embodiments of the present application, excess glue can be guided through the glue overflow groove to prevent the glue from overflowing from the outside of the glue cloth groove and cause negative effects (such as contamination of the optical zone).
4.本申请的一些实施例特别适合在模组部件横向布置时对各个模组部件进行主动校准,从而改善模组组装后的性能。4. Some embodiments of the present application are particularly suitable for actively calibrating each module component when the module components are arranged laterally, thereby improving the performance of the module after assembly.
5.本申请的一些实施例特别适合对潜望式模组进行卧式组装。5. Some embodiments of the present application are particularly suitable for horizontal assembly of periscope modules.
6.本申请的一些实施例能够高良率地进行潜望式模组的组装。6. Some embodiments of the present application enable high-yield assembly of periscope modules.
附图说明Description of drawings
图1示出了本申请一个实施例的潜望式摄像模组的立体分解示意图;1 shows a schematic exploded perspective view of a periscope camera module according to an embodiment of the present application;
图2示出了本申请一个实施例的潜望式摄像模组组装过程中主动校准的原理示意图;FIG. 2 shows a schematic diagram of the principle of active calibration during the assembly process of the periscope camera module according to an embodiment of the present application;
图3a示出了本申请一个实施例中的第一子镜头和第二子镜头;FIG. 3a shows a first sub-lens and a second sub-lens in an embodiment of the present application;
图3b示出了图3a中的第一子镜头在另一角度下的立体示意图;Fig. 3b shows a schematic perspective view of the first sub-lens in Fig. 3a at another angle;
图4示出了本申请一个实施例中的第一子镜头和第二子镜头的夹持区域;Fig. 4 shows the clamping area of the first sub-lens and the second sub-lens in an embodiment of the present application;
图5示出了本申请另一实施例的用于主动校准的子镜头夹持装置;FIG. 5 shows a sub-lens clamping device for active calibration according to another embodiment of the present application;
图6示出了本申请的一个实施例中的基于主动校准组装的带有马达的潜望式摄像模组;FIG. 6 shows a periscope camera module with a motor assembled based on active calibration in an embodiment of the present application;
图7示出了本申请一个实施例中的一个带有马达的子镜头的立体示意图;7 shows a schematic perspective view of a sub-lens with a motor in an embodiment of the present application;
图8示出了本申请一个实施例中的线路板组件展开后的正面示意图;FIG. 8 shows a schematic front view of the circuit board assembly in an embodiment of the present application after unfolding;
图9示出了本申请一个实施例中的线路板组件的立体示意图;FIG. 9 shows a schematic perspective view of a circuit board assembly in an embodiment of the present application;
图10示出了本申请一个实施例中夹持装置夹持线路板组件的立体示意图;Fig. 10 shows a schematic perspective view of a circuit board assembly being clamped by a clamping device in an embodiment of the present application;
图11示出了本申请一个实施例中夹持装置夹持线路板组件的另一角度下的立体示意图;FIG. 11 shows a schematic perspective view from another angle when the clamping device clamps the circuit board assembly according to an embodiment of the present application;
图12示出了本申请一个实施例中的设有溢胶槽的第一硬板;Fig. 12 shows the first rigid board provided with the glue overflow groove in an embodiment of the present application;
图13示出了本申请一个实施例中线路板组件折叠后的立体示意图;FIG. 13 shows a schematic perspective view of the circuit board assembly after folding in an embodiment of the present application;
图14示出了本申请一个实施例中的潜望式摄像模组的立体分解图;14 shows a perspective exploded view of a periscope camera module in an embodiment of the present application;
图15示出了图14所示的潜望式摄像模组在完成组装后的立体示意图;Fig. 15 shows a three-dimensional schematic diagram of the periscope camera module shown in Fig. 14 after being assembled;
图16示出了有模组壳体参与的基于卧式主动校准的潜望式摄像模组组装的示意图;16 shows a schematic diagram of the assembly of a periscope camera module based on horizontal active calibration with the participation of a module housing;
图17示出了图15的摄像模组沿着剖面AA’剖开后的立体示意图;Fig. 17 shows the three-dimensional schematic diagram of the camera module of Fig. 15 after being cut along the section AA';
图18a示出了本申请一个实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图;Figure 18a shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in an embodiment of the present application;
图18b示出了本申请另一个实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图;Fig. 18b shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application;
图18c示出了本申请又一实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图;Fig. 18c shows a longitudinal cross-sectional schematic diagram of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application;
图18d示出了本申请在一个实施例中第二镜筒端面附近区域、布胶槽及溢胶槽的纵剖面示意图。Fig. 18d shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel, the glue distribution groove and the glue overflow groove in one embodiment of the present application.
具体实施方式detailed description
为了更好地理解本申请,将参考附图对本申请的各个方面做出更详细的说明。应理解,这些详细说明只是对本申请的示例性实施方式的描述,而非以任何方式限制本申请的范围。在说明书全文中,相同的附图标号指代相同的元件。表述“和/或”包括相关联的所列项目中的一个或多个的任何和全部组合。For a better understanding of the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that these detailed descriptions are merely illustrative of exemplary embodiments of the present application and are not intended to limit the scope of the present application in any way. Throughout the specification, the same reference numerals refer to the same elements. The expression "and/or" includes any and all combinations of one or more of the associated listed items.
应注意,在本说明书中,第一、第二等的表述仅用于将一个特征与另一个特征区分开来,而不表示对特征的任何限制。因此,在不背离本申请的教导的情况下,下文中讨论的第一主体也可被称作第二主体。It should be noted that in this specification, the expressions first, second, etc. are only used to distinguish one feature from another feature and do not imply any limitation on the feature. Accordingly, the first body discussed below could also be referred to as a second body without departing from the teachings of the present application.
在附图中,为了便于说明,已稍微夸大了物体的厚度、尺寸和形状。附图仅为示例而并非严格按比例绘制。In the drawings, the thickness, size and shape of objects have been slightly exaggerated for convenience of explanation. The drawings are examples only and are not drawn strictly to scale.
还应理解的是,用语“包括”、“包括有”、“具有”、“包含”和/或“包含有”,当在本说明书中使用时表示存在所陈述的特征、整体、步骤、操作、元件和/或部件,但不排除存在或附加有一个或多个其它特征、整体、步骤、操作、元件、部件和/或它们的组合。此外,当诸如“...中的至少一个”的表述出现在所列特征的列表之后时,修饰整个所列特征,而不是修饰列表中的单独元件。此外,当描述本申请的实施方式时,使用“可以”表示“本申请的一个或多个实施方式”。并且,用语“示例性的”旨在指代示例或举例说明。It will also be understood that the terms "comprising", "comprising", "having", "comprising" and/or "comprising" when used in this specification mean the presence of stated features, integers, steps, operations , elements and/or parts, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, parts and/or combinations thereof. Furthermore, when an expression such as "at least one of" appears after a list of listed features, it modifies the entire listed feature and not the individual elements of the list. Further, when describing embodiments of the present application, the use of "may" means "one or more embodiments of the present application." Also, the term "exemplary" is intended to refer to an example or illustration.
如在本文中使用的,用语“基本上”、“大约”以及类似的用语用作表近似的用语,而不用作表程度的用语,并且旨在说明将由本领域普通技术人员认识到的、测量值或计算值中的固有偏差。As used herein, the terms "substantially," "approximately," and similar terms are used as terms of approximation, not of degree, and are intended to describe measurements that would be recognized by those of ordinary skill in the art. Inherent bias in a value or calculated value.
除非另外限定,否则本文中使用的所有用语(包括技术用语和科学用语)均具有与本申请所属领域普通技术人员的通常理解相同的含义。还应理解的是,用语(例如在常用词典中定义的用语)应被解释为具有与它们在相关技术的上下文中的含义一致的含义,并且将不被以理想化或过度正式意义解释,除非本文中明确如此限定。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It should also be understood that terms (such as those defined in commonly used dictionaries) should be interpreted to have meanings consistent with their meanings in the context of the related art, and will not be interpreted in an idealized or overly formal sense unless It is expressly so limited herein.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
下面结合附图和具体实施例对本发明做进一步地描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
图1示出了本申请一个实施例的潜望式摄像模组的立体分解示意图。参考图1,本实施例中,所述潜望式摄像模组包括棱镜组件100、镜头组件200、感光组件300和支架400。其中棱镜组件100、镜头组件200和感光组件300可以沿着水平线布置,即采用卧式结构(或者也可以称为横向布置结构)。支架400 可以是框形,其包括底板401和安装于所述底板401的四个侧壁402。该支架400可以是一体成型的,也可以由底板401和侧壁402组装而成。所述棱镜组件100、镜头组件200和感光组件300可以安装在所述支架400内。在组装时,基于主动校准技术来提升棱镜组件100、镜头组件200和感光组件300的组装精度,以便提高成像品质。本实施例中,棱镜组件100可以包括反射棱镜101和调整平台102。可以将标板布置在反射棱镜101的入光面的上方,反射棱镜101、镜头组件200和感光组件300依次沿着水平线布置。其中,反射棱镜101的出光面正对镜头组件200的入光面,镜头组件200的出光面正对感光组件300的感光面。所述反射棱镜101可以承靠于所述调整平台102,该调整平台102可以调整所述反射棱镜101的倾角。镜头组件200和感光组件300则可以分别由夹具夹持,以便在多个自由度上进行位置调整。上述反射棱镜101、镜头组件200和感光组件300布置完成后,即可构成光学成像系统。对感光组件300通电,输出其所接收的实际成像结果,根据该实际成像结果获得所述光学成像系统的解像力,进而判断当前状态下反射棱镜101、镜头组件200和感光组件300之间的相对位置是否可以满足预设的解像力要求(需注意,该解像力要求也可以被替换为其它类似的成像品质指标)。主动校准完成后,将反射棱镜101、镜头组件200和感光组件300按主动校准结果进行粘合,进而得到所述的潜望式摄像模组。需注意,由于反射棱镜101和镜头组件200之间的间隙和镜头组件200和感光组件300之间的间隙均经过主动校准,因此棱镜组件100和镜头组件200的粘结面之间可以具有不为零的夹角,镜头组件200和感光组件300的粘结面之间也可以具有不为零的夹角。进一步地,本实施例中,镜头组件200和棱镜组件100之间的间隙可以称为第一调整间隙,感光组件和镜头组件之间的间隙可以称为第二调整间隙。第一调整间隙和第二调整间隙可以为30μm-200μm。优选地,第一调整间隙和第二调整间隙可以为40-70μm。一般来说,当调整间隙越大时,胶水填充量就越多,胶水厚度越厚,越不利于保持粘接强度,另外胶水厚度越厚,也可能会在烘烤或者可靠性试验中造成因为胶水厚度较大造成的性能下降的问题。FIG. 1 shows a schematic exploded perspective view of a periscope camera module according to an embodiment of the present application. Referring to FIG. 1 , in this embodiment, the periscope camera module includes a prism assembly 100 , a lens assembly 200 , a photosensitive assembly 300 and a bracket 400 . The prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may be arranged along a horizontal line, that is, a horizontal structure (or may also be referred to as a horizontal arrangement structure). The bracket 400 may be frame-shaped, which includes a bottom plate 401 and four side walls 402 mounted on the bottom plate 401 . The bracket 400 can be integrally formed, or can be assembled from the bottom plate 401 and the side wall 402 . The prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may be installed in the bracket 400 . During assembly, the assembly precision of the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 is improved based on the active calibration technology, so as to improve the imaging quality. In this embodiment, the prism assembly 100 may include a reflection prism 101 and an adjustment platform 102 . The target plate can be arranged above the light incident surface of the reflective prism 101, and the reflective prism 101, the lens assembly 200 and the photosensitive assembly 300 are sequentially arranged along a horizontal line. The light emitting surface of the reflective prism 101 faces the light incident surface of the lens assembly 200 , and the light emitting surface of the lens assembly 200 faces the photosensitive surface of the photosensitive assembly 300 . The reflection prism 101 can be supported on the adjustment platform 102 , and the adjustment platform 102 can adjust the inclination of the reflection prism 101 . The lens assembly 200 and the photosensitive assembly 300 can be clamped by clamps, respectively, so as to perform position adjustment in multiple degrees of freedom. After the above-mentioned reflective prism 101 , lens assembly 200 and photosensitive assembly 300 are arranged, an optical imaging system can be formed. Power on the photosensitive assembly 300, output the actual imaging result it received, obtain the resolution of the optical imaging system according to the actual imaging result, and then determine the relative positions of the reflecting prism 101, the lens assembly 200 and the photosensitive assembly 300 in the current state Whether the preset resolution requirement can be met (it should be noted that the resolution requirement can also be replaced with other similar imaging quality indicators). After the active calibration is completed, the reflective prism 101 , the lens assembly 200 and the photosensitive assembly 300 are bonded according to the active calibration result, thereby obtaining the periscope camera module. It should be noted that, since the gap between the reflective prism 101 and the lens assembly 200 and the gap between the lens assembly 200 and the photosensitive assembly 300 are actively calibrated, there may be no difference between the bonding surfaces of the prism assembly 100 and the lens assembly 200. If the included angle is zero, there may also be a non-zero included angle between the bonding surfaces of the lens assembly 200 and the photosensitive assembly 300 . Further, in this embodiment, the gap between the lens assembly 200 and the prism assembly 100 may be referred to as a first adjustment gap, and the gap between the photosensitive assembly and the lens assembly may be referred to as a second adjustment gap. The first adjustment gap and the second adjustment gap may be 30 μm-200 μm. Preferably, the first adjustment gap and the second adjustment gap may be 40-70 μm. Generally speaking, when the adjustment gap is larger, the amount of glue filling is larger, and the thicker the glue, the less conducive to maintaining the bonding strength. In addition, the thicker the glue thickness, it may also cause problems in baking or reliability tests. The problem of performance degradation caused by larger glue thickness.
潜望式摄像模组将光线进行转折,通过棱镜的转折后光线才进入镜头模块。即组装状态下,镜头光轴相对于目标对象平面(例如标板平面)就是平行的,因此需要适合于在各光学元件处于卧式布置状态下的组装方案。这是因为,现有的潜望式模组组装设备的标板图像均设置在设备顶部,无论镜头先组装, 还是棱镜先组装分布组装的方式,在主动校准进行单部件组装的时候都需要将光学元件横向布置(即卧式布置)。另外,现有潜望式摄像模组都需要支架进行固定,支架是在上下方向组装到镜头、棱镜和感光芯片上,需要将棱镜组装到镜头前面后的整体进行组装,现有组装方案无法将棱镜和镜头或者将棱镜和支架同步进行组装,增加了多道工序,生产效率较慢。上述实施例中,由于采用横向布置进行组装、镜头、感光芯片和棱镜三者都能在工作状态下进行组装,此时棱镜、镜头和感光芯片都能通过主动校准的方式进行组装,而在下文中的一个实施例中,横向布置的方式,还可以将镜头、感光芯片、棱镜和支架一次组装到位,更加有利于提高生产效率。另外,由于横向布置比纵向布置更能贴近摄像模组组装到手机的状态,一般手机中潜望式摄像装置进行拍摄时,镜头受到的重力方向也是垂直于摄像模组底部支撑面(手机背面)的,而纵向布置时,重力方向垂直于摄像模组的侧向支撑面,可能造成马达中的线圈磁铁的受到的重力方向不同而导致镜头姿态的问题,因此横向布置也能更能反应出潜望式摄像模组的实际状态。The periscope camera module turns the light, and the light enters the lens module after passing through the turning of the prism. That is, in the assembled state, the optical axis of the lens is parallel to the target object plane (eg, target plane), so an assembly scheme suitable for the horizontal arrangement of each optical element is required. This is because the target image of the existing periscope module assembly equipment is set on the top of the equipment. No matter the lens is assembled first, or the prism is assembled first and distributed assembly, when the single-component assembly is actively calibrated, it is necessary to The optical elements are arranged laterally (ie horizontally). In addition, the existing periscope camera modules all need brackets to be fixed. The brackets are assembled to the lens, prism and photosensitive chip in the up and down direction, and the prism needs to be assembled to the front of the lens. The prism and the lens or the prism and the bracket are assembled at the same time, which adds multiple processes and slows down the production efficiency. In the above-mentioned embodiment, since the horizontal arrangement is adopted for assembly, the lens, the photosensitive chip and the prism can be assembled in the working state. At this time, the prism, the lens and the photosensitive chip can all be assembled through active calibration. In one embodiment of the present invention, the lens, the photosensitive chip, the prism and the bracket can also be assembled in place at one time in a horizontal arrangement, which is more conducive to improving the production efficiency. In addition, since the horizontal arrangement is closer to the state of the camera module being assembled to the mobile phone than the vertical arrangement, when the periscope camera device in the mobile phone is generally shooting, the direction of gravity on the lens is also perpendicular to the bottom support surface of the camera module (the back of the mobile phone). However, when arranged vertically, the direction of gravity is perpendicular to the lateral support surface of the camera module, which may cause the coil magnet in the motor to be subjected to different gravitational directions and cause the problem of the lens posture. Therefore, the horizontal arrangement can also better reflect the potential of the camera. The actual state of the viewing camera module.
图2示出了本申请一个实施例的潜望式摄像模组组装过程中主动校准的原理示意图。参考图2,本实施例中,镜头组件200包括第一子镜头201和第二子镜头202。第一子镜头201和第二子镜头202之间的间隙也可以经主动校准后粘结。图2中未示出感光组件,仅示出了标板500和依次沿着水平线布置的反射棱镜101、第一子镜头201和第二子镜头202。潜望式摄像模组的镜头组件一般由至少3片透镜以上组成,为了提升潜望式摄像模组相对主摄的等效焦距倍率,现在有的设计也时常使用到用5片、8片甚至更多的透镜以实现5X、10X的等效焦距倍率,随着透镜数量的增多,在实际生产制造上容易引入更多组装误差叠加,导致总体良品率降低。本实施例中,将镜头组件200分为第一子镜头201和第二子镜头202,并对二者之间的间隙进行主动校准,可以有效地降低组装误差,进而提升高倍率潜望式摄像模组的良品率。FIG. 2 shows a schematic diagram of the principle of active calibration during the assembly process of the periscope camera module according to an embodiment of the present application. Referring to FIG. 2 , in this embodiment, the lens assembly 200 includes a first sub-lens 201 and a second sub-lens 202 . The gap between the first sub-lens 201 and the second sub-lens 202 can also be glued after being actively calibrated. The photosensitive assembly is not shown in FIG. 2 , but only the target plate 500 and the reflective prism 101 , the first sub-lens 201 and the second sub-lens 202 which are sequentially arranged along the horizontal line are shown. The lens assembly of the periscope camera module is generally composed of at least 3 lenses. In order to improve the equivalent focal length magnification of the periscope camera module relative to the main camera, some designs now often use 5, 8 or even 5 lenses. More lenses are needed to achieve equivalent focal length magnifications of 5X and 10X. With the increase in the number of lenses, it is easy to introduce more assembly errors and superposition in actual manufacturing, resulting in a decrease in the overall yield. In this embodiment, the lens assembly 200 is divided into a first sub-lens 201 and a second sub-lens 202, and the gap between the two is actively calibrated, which can effectively reduce assembly errors, thereby improving high-magnification periscope photography The yield of the module.
进一步地,图3a示出了本申请一个实施例中的第一子镜头和第二子镜头。参考图3a,本实施例中,第二子镜头202的粘结面203可以设置大致呈纵向的布胶槽204,该布胶槽204可以是弧形的,以便适配第二子镜头202的形状。具体来说,第二子镜头202可以包括第二镜筒205和安装在第二镜筒205内的第二镜片组206。第二镜片组206可以由多个透镜(可以称为第二透镜)组成。第二镜筒205的横截面可以呈切割圆状,即将顶面和底面切平的圆形。这种切 割圆状有时也被称为D-cut状。由于第二镜筒205的横截面可以呈切割圆状,因此第二镜筒205的顶部和底部均具有一平面205a,在进行主动校准时,顶部和底部的平面205a可以便于夹具进行夹持(例如由夹具205b夹持,参考图2)。进一步地,所述布胶槽204的顶端可以连通至所述第二镜筒205的顶面,所述布胶槽204的底端可以具有用于档胶的档胶结构。本实施例中,档胶结构可以包括所述布胶槽204的底面。该底面可以是水平的,也可以是向内倾斜的。所述向内倾斜是指所述布胶槽的底面的靠近第一子镜头的一端高于远离第一子镜头的一端(即所述布胶槽的底面的靠近粘结面的一端高于远离粘结面的一端)。在卧式结构中,第一子镜头201和第二子镜头202的粘结面均垂直于水平面,因此画胶后,胶水可能在重力的作用下向下流动。本实施例中,将布胶槽204大致呈纵向地设置在第二镜筒的两侧区域,可以避开第二子镜头的光学区,避免或降低胶水向下流动到透镜光学区的风险。由于胶水在所附着的表面上是润湿的,也就是说附着力大于内聚力,胶水在重力的作用下会有向下运动的趋势(随着移动,会有部分胶水被留在其所附着的表面上,另一部分则在重力影响下向下移动),在附着力和黏性力(阻碍胶水流动的胶水内聚,热运动力等)的作用下,由于胶水质量在流动时不断变小,因此在本方案中,胶水流动趋势越靠近布胶槽的底部时,胶水的整体流动性越小,甚至不流动。这样,在布胶槽中布胶后,胶水可以沿着布胶槽向下流动并在布胶槽中留下胶水的痕迹,以便于进行粘结。Further, FIG. 3a shows a first sub-lens and a second sub-lens in an embodiment of the present application. Referring to FIG. 3 a , in this embodiment, the adhesive surface 203 of the second sub-lens 202 may be provided with a substantially longitudinal glue groove 204 , and the glue groove 204 may be arc-shaped so as to fit the second sub-lens 202 . shape. Specifically, the second sub-lens 202 may include a second lens barrel 205 and a second lens group 206 installed in the second lens barrel 205 . The second lens group 206 may be composed of a plurality of lenses (which may be referred to as second lenses). The cross section of the second lens barrel 205 may be in the shape of a cut circle, that is, a circle in which the top and bottom surfaces are cut flat. This round cut shape is sometimes referred to as a D-cut. Since the cross section of the second lens barrel 205 can be cut into a circle, the top and bottom of the second lens barrel 205 both have a flat surface 205a. When performing active calibration, the flat surfaces 205a on the top and bottom can facilitate clamping by the clamp ( For example, it is clamped by a clamp 205b, see Fig. 2). Further, the top end of the glue distribution groove 204 may be communicated with the top surface of the second lens barrel 205, and the bottom end of the glue distribution groove 204 may have a glue retaining structure for retaining glue. In this embodiment, the glue retaining structure may include the bottom surface of the glue cloth groove 204 . The bottom surface may be horizontal or inwardly inclined. The inward inclination means that the end of the bottom surface of the glue groove close to the first sub-lens is higher than the end away from the first sub-lens (that is, the end of the bottom surface of the glue groove close to the bonding surface is higher than the end away from the first sub-lens. one end of the adhesive side). In the horizontal structure, the bonding surfaces of the first sub-lens 201 and the second sub-lens 202 are both perpendicular to the horizontal plane, so after the glue is applied, the glue may flow downward under the action of gravity. In this embodiment, the glue grooves 204 are arranged longitudinally on both sides of the second lens barrel, which can avoid the optical zone of the second sub-lens and avoid or reduce the risk of glue flowing down to the optical zone of the lens. Since the glue is wet on the surface to which it is attached, that is to say, the adhesion is greater than the cohesive force, the glue will tend to move downward under the action of gravity (with the movement, part of the glue will be left on the surface to which it is attached). On the surface, the other part moves downward under the influence of gravity), under the action of adhesion and viscous force (glue cohesion that hinders the flow of glue, thermal motion force, etc.) Therefore, in this solution, the closer the glue flow trend is to the bottom of the glue tank, the smaller the overall fluidity of the glue, or even no flow. In this way, after the glue is applied in the glue groove, the glue can flow down along the glue groove and leave traces of glue in the glue groove to facilitate bonding.
进一步地,图18a示出了本申请一个实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图。本实施例中,第二镜筒205的左侧端面为粘结面203。布胶槽204开在粘结面203上。为便于图示和理解,图18a-图18d中,假定第二镜筒的横截面的外轮廓为矩形,其布胶槽204呈直线型并竖直布置。本实施例中,所述布胶槽204的顶端连通至所述第二镜筒205的顶面。本实施例中,布胶槽204的底面204a大致呈水平状态。第二镜筒205的轴线也大致呈水平状态。Further, FIG. 18a shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in an embodiment of the present application. In this embodiment, the left end surface of the second lens barrel 205 is the bonding surface 203 . The glue groove 204 is opened on the bonding surface 203 . For ease of illustration and understanding, in FIGS. 18 a to 18 d , it is assumed that the outer contour of the cross-section of the second lens barrel is a rectangle, and the glue grooves 204 thereof are linear and arranged vertically. In this embodiment, the top end of the glue distribution groove 204 is connected to the top surface of the second lens barrel 205 . In this embodiment, the bottom surface 204a of the glue-distributing groove 204 is substantially horizontal. The axis of the second lens barrel 205 is also substantially horizontal.
进一步地,图18b示出了本申请另一个实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图。本实施例中,布胶槽204的底面204a向内倾斜。即所述布胶槽204的底面204a的靠近粘结面203的一端高于远离粘结面203的一端。本实施例中,所述的向内倾斜的底面204a即可形成挡胶结构。具体来说, 所述布胶槽的底端可以形成一胶水容纳区,该向内倾斜的底面204a可以阻挡胶水向外侧溢出。这里外侧是指朝向粘结面的一侧,内侧指远离粘结面的一侧。Further, FIG. 18b shows a longitudinal cross-sectional schematic diagram of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application. In this embodiment, the bottom surface 204a of the glue-distributing groove 204 is inclined inward. That is, the end of the bottom surface 204 a of the glue distribution groove 204 close to the bonding surface 203 is higher than the end far from the bonding surface 203 . In this embodiment, the inwardly inclined bottom surface 204a can form the glue blocking structure. Specifically, a glue accommodating area can be formed at the bottom end of the glue cloth tank, and the inwardly inclined bottom surface 204a can prevent the glue from overflowing to the outside. Here, the outer side refers to the side facing the bonding surface, and the inner side refers to the side away from the bonding surface.
更进一步地,图18c示出了本申请又一实施例中的第二镜筒端面附近区域及布胶槽的纵剖面示意图。本实施例中,所述挡胶结构还可以包括一挡板204b,该挡板204b可以设置在布胶槽204底端的靠外侧区域。即该挡板204b的底部可以与所述布胶槽204的底面204a的外侧区域连接,该挡板204b的顶部则高于所述布胶槽204的底面204a。这样在挡板204b、布胶槽的底面204a与布胶槽的内侧面204c(布胶槽的外侧开口侧,其内侧面是指与开口侧相反一侧的槽面)之间形成一胶水容纳区,所述挡板204b可以防止胶水容纳区的胶水向外侧溢出。在该实施例中,所述布胶槽的底面204a可以是水平的(如图18c所示),也可以是倾斜的。Furthermore, FIG. 18c shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel and the glue groove in another embodiment of the present application. In this embodiment, the glue blocking structure may further include a baffle plate 204 b , and the baffle plate 204 b may be disposed in the outer region of the bottom end of the glue distribution groove 204 . That is, the bottom of the baffle 204b can be connected to the outer area of the bottom surface 204a of the glue dispensing groove 204 , and the top of the baffle 204b is higher than the bottom surface 204a of the glue dispensing groove 204 . In this way, a glue container is formed between the baffle 204b, the bottom surface 204a of the glue groove and the inner side 204c of the glue groove (the outer opening side of the glue groove, the inner side refers to the groove surface on the opposite side of the opening side). The baffle 204b can prevent the glue in the glue accommodating area from overflowing to the outside. In this embodiment, the bottom surface 204a of the glue distribution tank may be horizontal (as shown in FIG. 18c ), or may be inclined.
进一步地,图18d示出了本申请一个实施例中第二镜筒端面附近区域、布胶槽及溢胶槽的纵剖面示意图。参考图18d,本实施例中,所述布胶槽204的底端还可以连通一位于所述第二镜筒205侧壁内部的溢胶槽206。该溢胶槽206的一端可以与所述布胶槽204连通,其另一端连通至所述第二镜筒205的底面(如图18d所示)或者其外侧面,形成一溢胶口206a。所述溢胶口206a的位置低于所述布胶槽204的底面204a。这样,当布胶槽204底端的胶水量过大时,胶水可以沿着所述溢胶槽斜向下地流动至所述溢胶口206a排出。由于溢胶口206a设置在第二镜筒205的底面或者外侧面(需注意,此处外侧面是指与所述第二镜筒205的中轴线平行的外侧面,而非第二镜筒205的端面),因此即便有胶水溢出也难以污染位于中央区域的透镜光学区。Further, FIG. 18d shows a schematic longitudinal cross-sectional view of the region near the end face of the second lens barrel, the glue distribution groove, and the glue overflow groove in an embodiment of the present application. Referring to FIG. 18d , in this embodiment, the bottom end of the glue dispensing groove 204 may also communicate with a glue overflow groove 206 located inside the side wall of the second lens barrel 205 . One end of the glue overflow groove 206 can be communicated with the glue cloth groove 204, and the other end of the glue overflow groove 206 can be communicated with the bottom surface (as shown in FIG. 18d ) or the outer surface of the second lens barrel 205 to form a glue overflow port 206a. The position of the glue overflow port 206 a is lower than the bottom surface 204 a of the glue dispensing tank 204 . In this way, when the amount of glue at the bottom end of the glue dispensing groove 204 is too large, the glue can flow obliquely downward along the glue overflow groove to the glue overflow port 206a for discharge. Since the glue overflow port 206a is disposed on the bottom surface or the outer side of the second lens barrel 205 (it should be noted that the outer side here refers to the outer side parallel to the central axis of the second lens barrel 205, not the second lens barrel 205 end face), so it is difficult to contaminate the lens optic zone located in the central area even if there is glue spillage.
进一步地,上述布胶槽和溢胶槽的设计可以用于任何粘结面呈竖直状态的,且需要进行主动校准的两个模组部件。所述模组部件是指包含光学元件的模组部件,其中光学元件可以是透镜、棱镜(或反射镜)或者感光芯片。在潜望式摄像模组中,所述模组部件可以是棱镜组件、镜头组件、第一子镜头、第二子镜头或者感光组件等。Further, the above-mentioned design of the glue distribution groove and the glue overflow groove can be used for any two module components whose bonding surfaces are in a vertical state and need to be actively calibrated. The module component refers to a module component including an optical element, wherein the optical element may be a lens, a prism (or a mirror) or a photosensitive chip. In a periscope camera module, the module component may be a prism component, a lens component, a first sub-lens, a second sub-lens, a photosensitive component, or the like.
进一步地,在一个实施例中,所述布胶槽的长度可以是6-8mm(指单条布胶槽的长度)。所述布胶槽的顶端可以具有一倒角(可以是圆倒角),以便胶水从模组部件的顶面流入布胶槽。Further, in one embodiment, the length of the rubber cloth tank may be 6-8 mm (referring to the length of a single rubber cloth tank). The top of the glue distribution tank may have a chamfer (which may be a rounded chamfer), so that the glue flows into the glue distribution tank from the top surface of the module component.
进一步地,图3b示出了图3a中的第一子镜头在另一角度下的立体示意图。结合参考图3a和图3b,可以看出,在一个实施例中,所述第一子镜头201的 粘结面也可以设置布胶槽204(或布胶槽和相应的溢胶槽)。这样,两个粘结面,即第一子镜头201的粘结面和第二子镜头202的粘结面,均具有布胶槽204(或均具有布胶槽和相应的溢胶槽)。这种设计可以有助于增加第一子镜头201和第二子镜头202的粘接强度。图3a和图3b仅是示例性地说明,实际上,本申请的其他实施例中,对于任意两个相邻的需要粘结的模组部件,这两个模组部件的两个粘结面均设置上述布胶槽;或者均设置上述布胶槽和相应的溢胶槽。其中,所述模组部件可以是棱镜组件、第一子镜头、第二子镜头或感光组件。当然,有些情形下,可以预先组装完整的镜头组件,而不是彼此分离的第一子镜头和第二子镜头。此时,模组部件可以是棱镜组件、镜头组件或感光组件。Further, Fig. 3b shows a schematic perspective view of the first sub-lens in Fig. 3a at another angle. 3a and 3b, it can be seen that, in one embodiment, the adhesive surface of the first sub-lens 201 may also be provided with a glue groove 204 (or a glue groove and a corresponding glue overflow groove). In this way, the two bonding surfaces, ie, the bonding surface of the first sub-lens 201 and the bonding surface of the second sub-lens 202, both have glue grooves 204 (or both have glue grooves and corresponding glue overflow grooves). This design can help to increase the adhesive strength of the first sub-lens 201 and the second sub-lens 202 . Figure 3a and Figure 3b are only illustrative, in fact, in other embodiments of the present application, for any two adjacent module components that need to be bonded, the two bonding surfaces of the two module components The above glue distribution grooves are all provided; or both the above glue distribution grooves and the corresponding glue overflow grooves are provided. Wherein, the module component may be a prism component, a first sub-lens, a second sub-lens or a photosensitive component. Of course, in some cases, a complete lens assembly may be pre-assembled instead of the first sub-lens and the second sub-lens separated from each other. At this time, the module component may be a prism component, a lens component or a photosensitive component.
进一步地,在一个优选实施例中,用于粘结的胶水可以按照以下条件选取。胶水的粘度为(CPS@25℃):75000-8000,其中CPS是年度单位,@25℃表示25℃下的粘度;胶水的相对密度为(水=1):1.0500-1.0550g/cm 3;流动性(流变性)为:0.9-1.2。上述胶水十分适合与本申请中的布胶槽配合使用,既具有较好的粘结牢固性,又能够避免胶水从所述溢胶槽的正面溢出,从而防止胶水污染光学区。 Further, in a preferred embodiment, the glue used for bonding can be selected according to the following conditions. The viscosity of the glue is (CPS@25°C): 75000-8000, where CPS is the annual unit, and @25°C represents the viscosity at 25°C; the relative density of the glue is (water=1): 1.0500-1.0550g/cm 3 ; The fluidity (rheology) is: 0.9-1.2. The above glue is very suitable to be used in conjunction with the glue trough in the present application, and not only has good bonding firmness, but also can prevent the glue from overflowing from the front of the glue overflow trough, thereby preventing the glue from contaminating the optical zone.
进一步地,在本申请的一个实施例中,还提供了一种用于主动校准的子镜头夹持装置。该子镜头夹持装置可以具有两个夹爪,每个夹爪具有一个平面承靠区,该平面承靠于可以承靠于第一子镜头或第二子镜头表面的夹持区域,从而实现夹持功能。图4示出了本申请一个实施例中的第一子镜头和第二子镜头的夹持区域。参考图4,优选地,本实施例中第一子镜头201和第二子镜头202的截面均为D-cut状。具体来说,第一子镜头201和第二子镜头202的顶面和底面均为平面,其前侧面和后侧面则为弧形面。夹持区域可以设置在顶面和底面。本实施例中,第一子镜头201可以设置在靠近棱镜组件的一侧,第二子镜头202可以设置在靠近感光组件的一侧。第一子镜头201可以具有三个透镜,第二子镜头202可以具有两个透镜。第一子镜头201的长度大于第二子镜头202,因此在优选方案中,第一子镜头201底面和顶面的第一夹持区域201a优选大于第二子镜头202底面和顶面的第二夹持区域202a。夹持区域的尺寸可以为长200-300μm,宽150-250μm。Further, in an embodiment of the present application, a sub-lens clamping device for active calibration is also provided. The sub-lens clamping device may have two clamping jaws, and each clamping jaw has a flat bearing area, the plane bearing against the clamping area that can abut against the surface of the first sub-lens or the second sub-lens, so as to realize Clamping function. FIG. 4 shows the clamping area of the first sub-lens and the second sub-lens in an embodiment of the present application. Referring to FIG. 4 , preferably, the cross-sections of the first sub-lens 201 and the second sub-lens 202 in this embodiment are both D-cut. Specifically, the top and bottom surfaces of the first sub-lens 201 and the second sub-lens 202 are flat surfaces, and the front and rear surfaces thereof are curved surfaces. Clamping areas can be provided on the top and bottom surfaces. In this embodiment, the first sub-lens 201 may be disposed on a side close to the prism assembly, and the second sub-lens 202 may be disposed on a side close to the photosensitive assembly. The first sub-lens 201 may have three lenses, and the second sub-lens 202 may have two lenses. The length of the first sub-lens 201 is longer than that of the second sub-lens 202 , so in a preferred solution, the first clamping area 201a between the bottom and top surfaces of the first sub-lens 201 is preferably larger than the second sub-lens 202 bottom and top. Clamping area 202a. The dimensions of the clamping area can be 200-300 μm long and 150-250 μm wide.
进一步地,图5示出了本申请另一实施例的用于主动校准的子镜头夹持装置。本实施例中,所述夹持装置600的每个夹爪601具有一个平面承靠区601a 和一个侧面弧形承靠区601b。所述平面承靠区601a用于承靠第一子镜头或第二子镜头的顶面或底面,所述侧面弧形承靠区601b则用于承靠第一子镜头201或第二子镜头的弧形侧面。这样,夹爪601和子镜头的夹持面积更加充分,从而使夹持更加稳定。子镜头的镜筒在注塑成型的时候,其外周的真圆度可以大于10μm,而夹爪一般通过机床切割抛光等工艺制作,一般其弧形部分的真圆度在5μm以内,此时,夹爪的弧形部分的角度δ(即侧面弧形承靠区601b对应的弧形圆心角δ)优选为30°-45°,以便于使夹爪的侧面弧形承靠区601b更好地与子镜头的弧形侧面互相承靠。Further, FIG. 5 shows a sub-lens clamping device for active calibration according to another embodiment of the present application. In this embodiment, each clamping jaw 601 of the clamping device 600 has a plane bearing area 601a and a side arc bearing area 601b. The flat bearing area 601a is used for bearing the top surface or bottom surface of the first sub-lens or the second sub-lens, and the side curved bearing area 601b is used for bearing the first sub-lens 201 or the second sub-lens curved sides. In this way, the clamping area between the clamping jaw 601 and the sub-lens is more sufficient, so that the clamping is more stable. When the lens barrel of the sub-lens is injection-molded, the roundness of its outer circumference can be greater than 10μm, and the clamping jaws are generally made by machine tool cutting and polishing. Generally, the roundness of the arc part is within 5μm. The angle δ of the arc portion of the jaw (ie, the arc central angle δ corresponding to the side arc bearing area 601b) is preferably 30°-45°, so that the side arc bearing area 601b of the clamping jaw can be better aligned with the side arc bearing area 601b. The arcuate sides of the sub-lenses bear against each other.
进一步地,图6示出了本申请的一个实施例中的基于主动校准组装的带有马达的潜望式摄像模组。本实施例与前述实施例的区别在于第一子镜头和第二子镜头带有马达。图7示出了本申请一个实施例中的一个带有马达的子镜头的立体示意图。为便于描述,下文中将带有马达的子镜头称为马达子镜头。参考图7,该马达子镜头(可以是第一马达子镜头211也可以是第二马达子镜头212,参考图6)包括镜筒214、安装于镜筒214内的透镜组215以及位于镜筒外周的马达。马达可以具有马达载体(图6和图7中未示出),所述镜筒的外侧面安装于马达载体的内侧面,从而在马达载体的带动下移动,以实现自动对焦、光学变焦、光学防抖等功能中的一项或多项。通常来说,马达具有马达壳体213,马达载体通过弹性元件连接马达壳体213并悬挂在马达内部。马达还具有驱动装置,该驱动装置例如可以是电磁驱动装置、SMA驱动装置(SMA是形状记忆合金的英文缩写)等。在驱动装置的作用下,马达载体可以相对于所述马达壳体213移动。本实施例中,马达壳体的截面(指垂直于其轴线的截面)可以大致呈矩形。马达壳体213的两个端面可以作为粘结面,也就是说,所述布胶槽204可以设置在所述马达壳体213的端面213a。由于马达壳体213的截面大致呈矩形,因此本实施例中,布胶槽204可以大致沿着竖直方向设置。图6中的箭头a示出了布胶方向。进一步地,所述布胶槽204的底部可以连通一溢胶槽,所述溢胶槽的结构可以参考前文描述,此处不再赘述。Further, FIG. 6 shows a periscope camera module with a motor assembled based on active calibration according to an embodiment of the present application. The difference between this embodiment and the previous embodiments is that the first sub-lens and the second sub-lens are provided with motors. FIG. 7 shows a schematic perspective view of a sub-lens with a motor in an embodiment of the present application. For convenience of description, the sub-lens with a motor is hereinafter referred to as a motor sub-lens. Referring to FIG. 7 , the motor sub-lens (which may be the first motor sub-lens 211 or the second motor sub-lens 212 , refer to FIG. 6 ) includes a lens barrel 214 , a lens group 215 installed in the lens barrel 214 , and a lens barrel 215 . peripheral motor. The motor may have a motor carrier (not shown in Figures 6 and 7), and the outer side of the lens barrel is mounted on the inner side of the motor carrier, so as to move under the drive of the motor carrier to achieve auto focus, optical zoom, optical One or more of the features such as anti-shake. Generally speaking, the motor has a motor housing 213, and the motor carrier is connected to the motor housing 213 by elastic elements and is suspended inside the motor. The motor also has a drive device, and the drive device may be, for example, an electromagnetic drive device, an SMA drive device (SMA is an abbreviation for Shape Memory Alloy), and the like. Under the action of the driving device, the motor carrier can move relative to the motor housing 213 . In this embodiment, the section of the motor housing (referring to the section perpendicular to its axis) may be substantially rectangular. The two end surfaces of the motor housing 213 can be used as bonding surfaces, that is, the glue groove 204 can be disposed on the end surface 213 a of the motor housing 213 . Since the cross-section of the motor housing 213 is substantially rectangular, in this embodiment, the glue trough 204 may be arranged substantially along the vertical direction. Arrow a in FIG. 6 shows the direction of the glue. Further, the bottom of the glue distribution groove 204 may be connected to a glue overflow groove, and the structure of the glue overflow groove can be referred to the above description, which will not be repeated here.
进一步地,仍然参考图6,在本申请的一个实施例中,所述感光组件300可以包括一具有多个硬板的线路板组件301,该线路板组件301中,多个硬板之间通过可弯折的软板连接。图8示出了本申请一个实施例中的线路板组件展开后的正面示意图。参考图8,本实施例中,所述线路板组件301包括第一硬板302、第一软板303、第二硬板304、第二软板305、第三硬板306、第三软 板307和连接器308。其中,感光芯片310(结合参考图6)安装于第一硬板302的表面(正面),第一硬板302的表面还可以安装滤光片支架,滤光片安装于所述滤光片支架。所述第一硬板302的表面还可以具有一镜座,该镜座用于与第二马达子镜头212(结合参考图6)粘结。所述镜座可以是模塑镜座,该模塑镜座可以围绕在感光芯片310的周围。所述镜座的粘结面可以具有所述布胶槽,布胶槽可以大致沿着竖直方向设置在所述镜座粘结面的两个侧边区域。本实施例中,布胶槽可以是直线型的。所述布胶槽的底部可以连通一溢胶槽,所述溢胶槽的结构可以参考前文描述,此处不再赘述。图9示出了本申请一个实施例中的线路板组件的立体示意图。参考图9,本实施例中,第一硬板302的背面具有一固定台302a,该固定台302a自所述第一硬板302的背面沿着光轴方向(指感光面的法线方向)向外延伸而形成。进一步地,图10示出了本申请一个实施例中夹持装置夹持线路板组件的立体示意图。图11示出了本申请一个实施例中夹持装置夹持线路板组件的另一角度下的立体示意图。参考图10和图11,所述固定台302a的顶面和底面可以用于承靠夹持装置600的夹爪601,从而使夹持装置600可以稳定可靠地夹持所述感光组件300进行移动。本实施例中,固定台302a的端面区域的尺寸优选为2mmx2mm,本实施例中,所述端面区域是指所述固定台在所述感光芯片的感光面上的投影区域。这种设计可以保证固定台对感光芯片四角的作用力(或者经由固定台传递至感光芯片四角的作用力)均匀,从而避免感光芯片翘曲或损坏。Further, still referring to FIG. 6 , in an embodiment of the present application, the photosensitive assembly 300 may include a circuit board assembly 301 having a plurality of rigid boards. In the circuit board assembly 301 , the plurality of rigid boards pass through Bendable flexible board connection. FIG. 8 shows a schematic front view of the circuit board assembly in an embodiment of the present application after being unfolded. Referring to FIG. 8 , in this embodiment, the circuit board assembly 301 includes a first hard board 302 , a first soft board 303 , a second hard board 304 , a second soft board 305 , a third hard board 306 , and a third soft board 307 and connector 308. Wherein, the photosensitive chip 310 (referring to FIG. 6 in combination) is installed on the surface (front) of the first hard board 302, and the surface of the first hard board 302 can also be installed with a filter support, and the filter is installed on the filter support . The surface of the first hard board 302 may also have a lens seat, and the lens seat is used for bonding with the second motor sub-lens 212 (referring to FIG. 6 in conjunction). The lens seat may be a molded lens seat, and the molded lens seat may surround the photosensitive chip 310 . The adhesive surface of the lens seat may have the glue cloth groove, and the glue cloth groove may be arranged in two side regions of the lens seat adhesive surface substantially along the vertical direction. In this embodiment, the glue distribution tank may be linear. The bottom of the glue distribution tank can be connected to a glue overflow groove, and the structure of the glue overflow groove can be referred to the above description, which will not be repeated here. FIG. 9 shows a schematic perspective view of a circuit board assembly in an embodiment of the present application. Referring to FIG. 9 , in this embodiment, the backside of the first hard board 302 has a fixing table 302a, and the fixing table 302a is along the optical axis direction (referring to the normal direction of the photosensitive surface) from the backside of the first hard board 302 . formed by extending outward. Further, FIG. 10 shows a schematic perspective view of a circuit board assembly being clamped by a clamping device in an embodiment of the present application. FIG. 11 shows a schematic perspective view from another angle when the clamping device clamps the circuit board assembly according to an embodiment of the present application. Referring to FIGS. 10 and 11 , the top and bottom surfaces of the fixing table 302 a can be used to support the clamping jaws 601 of the clamping device 600 , so that the clamping device 600 can stably and reliably clamp the photosensitive assembly 300 for movement . In this embodiment, the size of the end surface area of the fixing table 302a is preferably 2 mm×2 mm. In this embodiment, the end surface area refers to the projection area of the fixing table on the photosensitive surface of the photosensitive chip. This design can ensure that the force on the four corners of the photosensitive chip (or the force transmitted to the four corners of the photosensitive chip via the fixed table) is uniform, so as to avoid warping or damage of the photosensitive chip.
进一步地,图12示出了本申请一个实施例中的设有溢胶槽的第一硬板。参考图12,本实施例中,溢胶槽的溢胶口206a可以设置在所述固定台302a的背部表面,所述固定台302a例如可以是模塑成型的。溢胶槽一端与布胶槽的底部连通(布胶槽位于镜座表面的两个侧边区域,镜座表面即感光组件与第二马达子镜头进行粘结的粘结面),其另一端连接至位于背面的所述溢胶口206a。溢胶口206a的位置可以低于所述布胶槽的底部,以便多余的胶材沿着所述溢胶槽从线路板组件(指第一硬板)的背面流出,从而避免胶材污染感光芯片或其他光学元件。Further, FIG. 12 shows a first hard board with a glue overflow groove in an embodiment of the present application. Referring to FIG. 12 , in this embodiment, the glue overflow port 206a of the glue overflow tank can be disposed on the back surface of the fixing table 302a, and the fixing table 302a can be molded, for example. One end of the overflow groove is connected to the bottom of the glue groove (the glue groove is located on the two side areas of the mirror base surface, and the mirror base surface is the bonding surface where the photosensitive component and the second motor sub-lens are bonded), and the other end of the glue groove is connected to the bottom of the glue groove. Connect to the glue overflow port 206a on the back. The position of the glue overflow port 206a can be lower than the bottom of the glue cloth groove, so that the excess glue material flows out from the back of the circuit board assembly (referring to the first hard board) along the glue overflow groove, so as to avoid the glue material from contaminating the photosensitive material chips or other optical components.
进一步地,图13示出了本申请一个实施例中线路板组件折叠后的立体示意图。参考图13,线路板组件折叠后,第一软板303弯折使第二硬板304折叠至感光芯片的背后(即折叠至第一硬板302的背后),第二软板305弯折,使连接器308便于插接或以其他方式连接电子设备(例如手机)的主板。第三软板 307弯折,可以将第三硬板306弯折至镜头组件的侧面,该第三硬板306可以具有触点阵列306a(结合参考图8),以便与镜头组件侧面的触点阵列接触并实现电连接。所述镜头组件200可以是马达镜头组件,这样第三硬板306可以设置马达的驱动电路,为马达的驱动元件(例如线圈或SMA线)供给驱动电流。Further, FIG. 13 shows a schematic perspective view of the circuit board assembly after folding in an embodiment of the present application. Referring to FIG. 13, after the circuit board assembly is folded, the first flexible board 303 is bent so that the second rigid board 304 is folded to the back of the photosensitive chip (ie, folded to the back of the first rigid board 302), and the second flexible board 305 is bent, The connector 308 is made to facilitate plugging or otherwise connecting to the motherboard of an electronic device, such as a cell phone. Bending the third flexible board 307 can bend the third hard board 306 to the side of the lens assembly, and the third hard board 306 can have a contact array 306a (in conjunction with reference to FIG. 8 ) for contact with the contacts on the side of the lens assembly The arrays make contact and make electrical connections. The lens assembly 200 may be a motor lens assembly, so that the third rigid board 306 may be provided with a driving circuit of the motor to supply driving current to the driving element (eg, coil or SMA wire) of the motor.
需注意,在本申请的另一些实施例中,也可以采用预先装配好的马达镜头组件,即所述第一马达子镜头和第二马达子镜头可以被装配好的马达镜头组件取代。图14示出了本申请一个实施例中的潜望式摄像模组的立体分解图。参考图14,本实施例中,所述潜望式摄像模组包括棱镜组件100、马达镜头组件220和感光组件300,以及模组壳体400。所述模组壳体400大致呈长方体,其顶端可以敞开以便于棱镜组件100、马达镜头组件220和感光组件300装入。图15示出了图14所示的潜望式摄像模组在完成组装后的立体示意图。进一步地,所述潜望式摄像模组还可以具有一与所述模组壳体400适配的盖体。需注意,本实施例中的马达镜头组件220也可以被不具马达的镜头组件代替。It should be noted that, in other embodiments of the present application, a pre-assembled motor lens assembly may also be used, that is, the first motor sub-lens and the second motor sub-lens may be replaced by assembled motor lens assemblies. FIG. 14 shows a perspective exploded view of a periscope camera module in an embodiment of the present application. Referring to FIG. 14 , in this embodiment, the periscope camera module includes a prism assembly 100 , a motor lens assembly 220 , a photosensitive assembly 300 , and a module housing 400 . The module housing 400 is roughly in the shape of a rectangular parallelepiped, and the top of the module housing 400 can be opened to facilitate the installation of the prism assembly 100 , the motor lens assembly 220 and the photosensitive assembly 300 . FIG. 15 is a schematic perspective view of the periscope camera module shown in FIG. 14 after being assembled. Further, the periscope camera module may also have a cover body adapted to the module housing 400 . It should be noted that the motor lens assembly 220 in this embodiment can also be replaced by a lens assembly without a motor.
进一步地,本申请还提供了相应的基于卧式主动校准的潜望式摄像模组组装方法。Further, the present application also provides a corresponding periscope camera module assembly method based on horizontal active calibration.
根据本申请的一个实施例,提供了一种基于卧式主动校准的潜望式摄像模组组装方法。参考图6,本实施例中,所组装的摄像模组带有马达,先基于卧式主动校准将彼此分离的多个模组部件组装,然后再安装模组壳体。具体来说,本实施例的组装方法包括下述步骤。According to an embodiment of the present application, a method for assembling a periscope camera module based on a horizontal active calibration is provided. Referring to FIG. 6 , in this embodiment, the assembled camera module has a motor, and a plurality of module components separated from each other are assembled based on the horizontal active calibration, and then the module housing is installed. Specifically, the assembling method of this embodiment includes the following steps.
步骤S10,准备彼此分离的棱镜组件、第一马达子镜头、第二马达子镜头和感光组件。其中,棱镜组件和第一马达子镜头具有互相对应的两个粘结面(即棱镜组件的后端面和第一马达子镜头的前端面),这两个粘结面中的至少一个具有布胶槽,该布胶槽沿着棱镜组件或/和第一马达子镜头的粘结面的两侧区域纵向布置。第一马达子镜头和第二马达子镜头也具有互相对应的两个粘结面(即第一马达子镜头的后端面和第二马达子镜头的前端面),这两个粘结面中的至少一个具有布胶槽,该布胶槽沿着第一马达子镜头或/和第二马达子镜头的粘结面的两侧区域纵向布置。第二马达子镜头和感光组件也具有互相对应的两个粘结面(即第二马达子镜头的后端面和感光组件的前端面),这两个粘结面中的至少一个具有布胶槽,该布胶槽沿着第二马达子镜头或/和感光组件的两侧区域纵向布置(本实施例中感光组件的镜座围绕在其光学区的周围,因此感光组件 的两侧区域可以是镜座前端面的两侧区域)。本步骤中,棱镜组件、第一马达子镜头、第二马达子镜头和感光组件均可以称为模组部件。本实施例中,模组部件包括至少一个光学元件。光学元件可以是反射元件(例如反射棱镜)、透镜或者感光芯片。两侧区域是指粘结面上位于模组部件的光学区(或光学元件)两侧的区域。Step S10, prepare the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly which are separated from each other. Wherein, the prism assembly and the first motor sub-lens have two bonding surfaces corresponding to each other (that is, the rear end surface of the prism assembly and the front end surface of the first motor sub-lens), and at least one of the two bonding surfaces has cloth glue A groove is arranged longitudinally along the two sides of the bonding surface of the prism assembly or/and the first motor sub-lens. The first motor sub-lens and the second motor sub-lens also have two bonding surfaces corresponding to each other (that is, the rear end surface of the first motor sub-lens and the front end surface of the second motor sub-lens). At least one has a glue groove, and the glue groove is longitudinally arranged along the two side regions of the bonding surface of the first motor sub-lens or/and the second motor sub-lens. The second motor sub-lens and the photosensitive assembly also have two bonding surfaces corresponding to each other (that is, the rear end surface of the second motor sub-lens and the front end surface of the photosensitive assembly), and at least one of the two bonding surfaces has a glue groove , the glue groove is longitudinally arranged along the two sides of the second motor sub-lens or/and the photosensitive assembly (in this embodiment, the lens seat of the photosensitive assembly surrounds its optical zone, so the two sides of the photosensitive assembly can be area on both sides of the front face of the lens mount). In this step, the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly may all be referred to as module components. In this embodiment, the module component includes at least one optical element. The optical element may be a reflective element (eg, a reflective prism), a lens, or a photosensitive chip. The two-sided area refers to the area on the bonding surface on both sides of the optical zone (or optical element) of the module component.
步骤S20,对彼此分离的多个模组部件进行预定位,使得这些模组部件所构成的光学系统可以成像。具体来说,将所述棱镜组件、第一马达子镜头、第二马达子镜头和感光组件沿着大致水平的主光轴依次布置,使得这些模组部件所构成的光学系统可以成像。另外,在棱镜组件的顶端设置标板,以提供用于主动校准的目标物。本步骤中,棱镜组件可以固定在一个六轴可调平台上,第一马达子镜头、第二马达子镜头可以分别使用第一夹具和第二夹具来夹持其顶面和底面,并利用六轴可调机构来驱动所述第一夹具和第二夹具的移动。感光组件的背部可以具有固定台,以便第三夹具进行夹持。所述第三夹具也可以利用六轴可调机构来驱动。这里六轴可调是指在x、y、z轴和绕x、y、z轴旋转这六个自由度上可以进行移动。本实施例中,竖直方向为z轴,平行于主光轴的水平方向为y轴,垂直于主光轴的水平方向为x轴。Step S20, pre-positioning a plurality of module components separated from each other, so that the optical system formed by these module components can be imaged. Specifically, the prism assembly, the first motor sub-lens, the second motor sub-lens and the photosensitive assembly are sequentially arranged along a substantially horizontal main optical axis, so that the optical system formed by these module components can be imaged. Additionally, a target is provided on top of the prism assembly to provide a target for active calibration. In this step, the prism assembly can be fixed on a six-axis adjustable platform, the first motor sub-lens and the second motor sub-lens can be respectively clamped by the first clamp and the second clamp to clamp their top and bottom surfaces, and use six A shaft adjustable mechanism drives the movement of the first clamp and the second clamp. The back of the photosensitive assembly may have a fixing table for clamping by the third clamp. The third clamp can also be driven by a six-axis adjustable mechanism. The six-axis adjustable here means that the movement can be performed on the six degrees of freedom of the x, y, and z axes and the rotation around the x, y, and z axes. In this embodiment, the vertical direction is the z-axis, the horizontal direction parallel to the main optical axis is the y-axis, and the horizontal direction perpendicular to the main optical axis is the x-axis.
步骤S30,对彼此分离的多个模组部件进行主动校准,使得感光组件输出图像的成像品质达到预设标准。这里成像品质可以用解像力(例如MTF值或SFR值)来表征,也可以用含有解像力的加权综合指标来表征。主动校准可以在上述六个移动自由度上进行,也可以在预设的上述六个移动自由度中的部分自由度上进行。In step S30, active calibration is performed on the plurality of module components separated from each other, so that the imaging quality of the output image of the photosensitive component reaches a preset standard. Here, the imaging quality can be characterized by resolution (such as MTF value or SFR value), or it can be characterized by a weighted comprehensive index including resolution. The active calibration can be performed on the above-mentioned six degrees of freedom of movement, or can be performed on some of the preset six degrees of freedom of movement.
步骤S40,在主动校准完成后,依据主动校准的结果,用胶水将各个模组部件粘结,使得各个模组部件的相对位置保持在主动校准所确定的相对位置。需注意,本实施例中,由于各个模组部件的相对位置实际上是根据个性化地主动校准结果所确定的,而每个模组部件的每个光学元件本身会有一定的制造公差,每个模组部件的光学元件组立过程也会引入一定的组立公差,因此在主动校准阶段,相邻模组部件的粘结面往往会调整至不平行的状态(即二者具有不为零的夹角),以补偿上述各种公差。进一步地,本步骤中,胶水可以沿着布胶槽由上至下布置。在一个例子中,可以从模组部件的顶面灌入胶水,胶水在重力作用下沿着布胶槽流动,直至布满整个布胶槽。胶水可以通过照射UV光固化,从而将相邻的模组部件固定在一起。Step S40, after the active calibration is completed, according to the result of the active calibration, each module component is bonded with glue, so that the relative position of each module component is maintained at the relative position determined by the active calibration. It should be noted that in this embodiment, since the relative position of each module component is actually determined according to the individualized active calibration results, and each optical element of each module component has a certain manufacturing tolerance, each The assembly process of optical components of each module component will also introduce a certain assembly tolerance. Therefore, in the active calibration stage, the bonding surfaces of adjacent module components are often adjusted to a non-parallel state (that is, the two have a non-zero value). angle) to compensate for the various tolerances mentioned above. Further, in this step, the glue may be arranged from top to bottom along the glue cloth groove. In one example, glue can be poured from the top surface of the module components, and the glue flows along the glue groove under the action of gravity until the entire glue groove is covered. The glue can be cured by irradiating UV light to hold adjacent module parts together.
上述实施例中,所述步骤S40中,可以在主动校准步骤(即步骤S30)执行前布置胶水,也可以在主动校准步骤(即步骤S30)完成后布置胶水。其中,对于后布置胶水的情形,在一个例子中,可以先执行步骤S30,然后将部分模组部件移开以布置胶水,然后再将被移开的模组部件恢复到主动校准所确定的位置,最后将胶水固化以完成粘结。在另一个例子中,可以先执行步骤S30,然后保持各个模组部件的位置不动,直接从模组部件的顶面灌入胶水胶水在重力作用下沿着布胶槽流动,直至布满整个布胶槽,最后将胶水固化以完成粘结。In the above embodiment, in the step S40, the glue may be arranged before the active calibration step (ie, step S30) is performed, or the glue may be arranged after the active calibration step (ie, step S30) is completed. Wherein, for the case of arranging the glue later, in one example, step S30 may be performed first, and then part of the module components are removed to arrange the glue, and then the removed module components are restored to the position determined by the active calibration , and finally the glue is cured to complete the bond. In another example, step S30 may be performed first, and then the positions of each module component are kept unchanged, and glue is poured directly from the top surface of the module component, and the glue flows along the cloth glue tank under the action of gravity until the entire area is covered. Cloth the glue tank, and finally cure the glue to complete the bonding.
进一步地,本申请还提供了一个基于图6所示实施例的变形实施例。本实施例中,所述步骤S10中,第一马达子镜头211和第二马达子镜头212可以合并成一个完整的马达镜头组件220(参考图15)。在后续步骤中,马达镜头组件220作为一个单一的模组部件参与主动校准。该马达镜头组件可以包括一个马达和一个安装在马达载体内的镜筒以及安装在镜筒内的至少一个透镜。Further, the present application also provides a modified embodiment based on the embodiment shown in FIG. 6 . In this embodiment, in the step S10, the first motor sub-lens 211 and the second motor sub-lens 212 may be combined into a complete motor lens assembly 220 (refer to FIG. 15 ). In subsequent steps, the motor lens assembly 220 participates in active calibration as a single module component. The motor lens assembly may include a motor and a lens barrel mounted within the motor carrier and at least one lens mounted within the lens barrel.
进一步地,本申请还提供了另一个基于图6所示实施例的变形实施例。本实施例中,所述第一马达子镜头211和第二马达子镜头212可以被没有马达的第一子镜头和第二子镜头替代。当第一子镜头和第二子镜头的镜筒的端面外轮廓为圆形时,所述布胶槽可以在粘结面的两侧区域沿着所述圆形轮廓布置,即所述布胶槽可以是弧形的。Further, the present application also provides another modified embodiment based on the embodiment shown in FIG. 6 . In this embodiment, the first motor sub-lens 211 and the second motor sub-lens 212 may be replaced by the first sub-lens and the second sub-lens without a motor. When the outer contours of the end faces of the lens barrels of the first sub-lens and the second sub-lens are circular, the adhesive cloth grooves may be arranged along the circular contours on both sides of the bonding surface, that is, the adhesive cloth The slot may be arcuate.
进一步地,本申请还提供了另一个基于图6所示实施例的变形实施例。本实施例中,所述第一马达子镜头211和第二马达子镜头212可以被没有马达的镜头组件代替。在后续步骤中,镜头组件可以作为一个单一的模组部件参与主动校准。该镜头组件可以包括一个镜筒和安装在镜筒内的至少一个透镜。Further, the present application also provides another modified embodiment based on the embodiment shown in FIG. 6 . In this embodiment, the first motor sub-lens 211 and the second motor sub-lens 212 may be replaced by lens assemblies without motors. In subsequent steps, the lens assembly can participate in active calibration as a single modular component. The lens assembly may include a lens barrel and at least one lens mounted within the lens barrel.
进一步地,根据本申请另一个实施例,还提供了一种有模组壳体参与的基于卧式主动校准的潜望式摄像模组组装方法。图16示出了有模组壳体参与的基于卧式主动校准的潜望式摄像模组组装的示意图。结合参考图16,所述组装方法包括下述步骤。Further, according to another embodiment of the present application, a method for assembling a periscope camera module based on a horizontal active calibration and involving a module housing is also provided. FIG. 16 shows a schematic diagram of the assembly of the periscope camera module based on the horizontal active calibration with the participation of the module housing. 16, the assembly method includes the following steps.
步骤S100,准备彼此分离的棱镜组件100、镜头组件200和感光组件300,以及大致呈长方体的模组壳体400,所述模组壳体400的顶部敞开。棱镜组件100和镜头组件200具有互相对应的两个粘结面(即棱镜组件的后端面和镜头组件的前端面,本实施例中,前端面是指靠近物侧的端面,后端面是指靠近像侧的端面,后续描述中的前、后的含义依次类推,不再赘述),这两个粘结面中的至少一个具有布胶槽,该布胶槽沿着棱镜组件100或/和镜头组件200的粘 结面的两侧区域纵向布置。镜头组件200和和感光组件300也具有互相对应的两个粘结面(即镜头组件的后端面和感光组件的前端面),这两个粘结面中的至少一个具有布胶槽,该布胶槽沿着镜头组件或/和感光组件的两侧区域纵向布置(本实施例中感光组件的镜座围绕在其光学区的周围,因此感光组件300的两侧区域可以是镜座前端面的两侧区域)。本步骤中,棱镜组件100、镜头组件200和感光组件300均可以称为模组部件。本实施例中,模组部件包括至少一个光学元件。光学元件可以是反射元件(例如反射棱镜)、透镜或者感光芯片。两侧区域是指粘结面上位于模组部件的光学区(或光学元件)两侧的区域。In step S100, the prism assembly 100, the lens assembly 200 and the photosensitive assembly 300, which are separated from each other, and the module casing 400 having a substantially rectangular parallelepiped shape are prepared, and the top of the module casing 400 is open. The prism assembly 100 and the lens assembly 200 have two bonding surfaces corresponding to each other (that is, the rear end surface of the prism assembly and the front end surface of the lens assembly. The end face of the image side, the meanings of front and rear in the subsequent description are analogous, and will not be repeated), at least one of the two bonding surfaces has a glue groove, and the glue groove is along the prism assembly 100 or/and the lens. The two side regions of the bonding surface of the assembly 200 are arranged longitudinally. The lens assembly 200 and the photosensitive assembly 300 also have two bonding surfaces corresponding to each other (that is, the rear end surface of the lens assembly and the front end surface of the photosensitive assembly), and at least one of the two bonding surfaces has a cloth glue groove, and the cloth The glue grooves are longitudinally arranged along the two sides of the lens assembly or/and the photosensitive assembly (in this embodiment, the lens holder of the photosensitive assembly surrounds its optical area, so the two sides of the photosensitive assembly 300 can be the front face of the lens holder. area on both sides). In this step, the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 may all be referred to as module components. In this embodiment, the module component includes at least one optical element. The optical element may be a reflective element (eg, a reflective prism), a lens, or a photosensitive chip. The two-sided area refers to the area on the bonding surface on both sides of the optical zone (or optical element) of the module component.
步骤S200,将彼此分离的多个模组部件置于模组壳体400内,并对这些模组部件进行预定位,使得这些模组部件所构成的光学系统可以成像。具体来说,将所述棱镜组件100、镜头组件200和感光组件300置于模组壳体400内,并且所述棱镜组件100、镜头组件200和感光组件300沿着大致水平的主光轴依次布置,使得这些模组部件所构成的光学系统可以成像。另外,在棱镜组件的顶端设置标板,以提供用于主动校准的目标物。本步骤中,可以通过第一夹具(图中未示出)夹持棱镜组件顶部的凸台(该凸台可以位于棱镜组件注塑件上,即所述棱镜组件可以具有一棱镜支撑件,该棱镜支撑件的顶部可以形成所述凸台,以便于夹持),通过第一吸嘴600b从镜头组件200的顶面吸附所述镜头组件,通过第二吸嘴600a从感光组件300的顶面吸附所述感光组件300。第一夹具、第一吸嘴和第二吸嘴均可由六轴可调机构驱动。这里六轴可调是指在x、y、z轴和绕x、y、z轴旋转这六个自由度上可以进行移动。本实施例中,竖直方向为z轴,平行于主光轴的水平方向为y轴,垂直于主光轴的水平方向为x轴。In step S200, a plurality of module components separated from each other are placed in the module housing 400, and these module components are pre-positioned, so that the optical system formed by these module components can be imaged. Specifically, the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 are placed in the module housing 400 , and the prism assembly 100 , the lens assembly 200 and the photosensitive assembly 300 are sequentially arranged along a substantially horizontal main optical axis Arranged so that the optical system formed by these module components can be imaged. Additionally, a target is provided on top of the prism assembly to provide a target for active calibration. In this step, the boss on the top of the prism assembly can be clamped by a first clamp (not shown in the figure) (the boss can be located on the injection molded part of the prism assembly, that is, the prism assembly can have a prism support, the prism The boss can be formed on the top of the support to facilitate clamping). The photosensitive assembly 300 . The first clamp, the first suction nozzle and the second suction nozzle can all be driven by a six-axis adjustable mechanism. The six-axis adjustable here means that the movement can be performed on the six degrees of freedom of the x, y, and z axes and the rotation around the x, y, and z axes. In this embodiment, the vertical direction is the z-axis, the horizontal direction parallel to the main optical axis is the y-axis, and the horizontal direction perpendicular to the main optical axis is the x-axis.
步骤S300,对彼此分离的多个模组部件进行主动校准,使得感光组件输出图像的成像品质达到预设标准。这里成像品质可以用解像力(例如MTF值或SFR值)来表征,也可以用含有解像力的加权综合指标来表征。主动校准可以在上述六个移动自由度上进行,也可以在预设的上述六个移动自由度中的部分自由度上进行。In step S300, active calibration is performed on a plurality of module components separated from each other, so that the imaging quality of the output image of the photosensitive component reaches a preset standard. Here, the imaging quality can be characterized by resolution (such as MTF value or SFR value), or it can be characterized by a weighted comprehensive index including resolution. The active calibration can be performed on the above-mentioned six degrees of freedom of movement, or can be performed on some of the preset six degrees of freedom of movement.
步骤S400,在主动校准完成后,依据主动校准的结果,用第一胶水将各个模组部件与模组壳体400粘结以完成预固定,然后再从顶面向各个布胶槽(各个布胶槽均位于相邻的两个模组部件之间)灌入第二胶水,第二胶水在重力作用下沿着布胶槽流动,直至布满整个布胶槽。待第二胶水固化后,各个模组部件的粘结完成,使得各个模组部件的相对位置保持在主动校准所确定的相对位 置。本实施例中,由于可以通过位于模组壳体400与各个模组部件之间的第一胶水进行预固定,所以在布置第二胶水时,第一夹具、第一吸嘴600a和第二吸嘴600b等摄取装置均可以松开并撤离。这样,可以便于布置第二胶水的布胶装置的移动和布胶。同时,由于各个模组部件的位置已被预固定,因此,可以进一步地降低第二胶水进入光学区的风险,从而提高产品良率。Step S400, after the active calibration is completed, according to the result of the active calibration, each module component is bonded to the module housing 400 with the first glue to complete the pre-fixation, and then from the top to each glue groove (each glue) The grooves are located between two adjacent module components) into the second glue, and the second glue flows along the cloth glue groove under the action of gravity until the entire cloth glue groove is covered. After the second glue is cured, the bonding of each module component is completed, so that the relative position of each module component is maintained at the relative position determined by the active calibration. In this embodiment, since pre-fixation can be performed by the first glue between the module housing 400 and each module component, when the second glue is arranged, the first clamp, the first suction nozzle 600a and the second suction The intake devices such as the mouth 600b can be released and withdrawn. In this way, the movement of the glue dispensing device for arranging the second glue and the glue dispensing can be facilitated. At the same time, since the positions of each module component have been pre-fixed, the risk of the second glue entering the optical zone can be further reduced, thereby improving product yield.
进一步地,在一个实施例中,所述步骤S100中,所述模组壳体400的内侧面的顶部可以具有一用于容纳第一胶水的台阶。图17示出了图15的摄像模组沿着剖面AA’剖开后的立体示意图。参考图17,该台阶401可以位于所述模组壳体400的侧壁顶部。进一步地,所述步骤S200和步骤S300中,所述模组壳体400的内侧面402与各模组部件的外侧面403之间具有调整间隙404(该调整间隙404可以是0.050mm-0.150mm),以便为主动校准预留空间。步骤S400中,第一胶水701布置在所述模组壳体400的内侧面的顶部的台阶401处,该台阶可以沿着平行于y轴的方向设置。需注意,此处调整间隙的尺寸不包含所述台阶的宽度,即所述调整间隙是指所述模组壳体的无台阶部分的内侧面(即所述模组壳体内侧面的中下段)与各模组部件的外侧面之间的间隙。Further, in one embodiment, in the step S100, the top of the inner side surface of the module housing 400 may have a step for accommodating the first glue. FIG. 17 is a schematic perspective view of the camera module of FIG. 15 cut along the section AA'. Referring to FIG. 17 , the step 401 may be located at the top of the side wall of the module housing 400 . Further, in the step S200 and the step S300, there is an adjustment gap 404 between the inner side surface 402 of the module housing 400 and the outer side surface 403 of each module component (the adjustment gap 404 may be 0.050mm-0.150mm). ) to reserve space for active calibration. In step S400, the first glue 701 is arranged at the step 401 at the top of the inner side of the module housing 400, and the step can be arranged along a direction parallel to the y-axis. It should be noted that the size of the adjustment gap here does not include the width of the step, that is, the adjustment gap refers to the inner side of the step-free part of the module housing (ie, the middle and lower sections of the inner side of the module housing) Clearance with the outer side of each module part.
本申请的构思不仅适用于潜望式摄像模组的组装,也适用于其他类型的摄像模组的基于卧式主动校准的组装。The concept of the present application is not only applicable to the assembly of periscope camera modules, but also to the assembly of other types of camera modules based on horizontal active calibration.
以上描述仅为本申请的较佳实施方式以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present application and an illustration of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, and should also cover the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of its equivalent features. For example, a technical solution is formed by replacing the above-mentioned features with the technical features disclosed in this application (but not limited to) with similar functions.

Claims (20)

  1. 一种摄像模组,其特征在于,包括多个模组部件,所述模组部件包括至少一个光学元件,所述光学元件为反射元件、透镜或者感光芯片;所述多个模组部件沿着水平方向依次布置,任意两个相邻的所述模组部件粘结且两个粘结面具有不为零的夹角;A camera module is characterized in that it includes a plurality of module components, the module components include at least one optical element, and the optical element is a reflective element, a lens or a photosensitive chip; the plurality of module components are along the Arranged in sequence in the horizontal direction, any two adjacent said module components are bonded and the two bonding surfaces have an included angle that is not zero;
    其中,至少一个所述模组部件的粘结面上具有布胶槽,所述布胶槽沿着所述粘结面的两侧区域布置。Wherein, the adhesive surface of at least one of the module components is provided with an adhesive cloth groove, and the adhesive cloth groove is arranged along the two sides of the adhesive surface.
  2. 根据权利要求1所述的摄像模组,其特征在于,所述布胶槽的顶端连通所述模组部件的顶面。The camera module according to claim 1, wherein the top end of the glue distribution groove is connected to the top surface of the module component.
  3. 根据权利要求1所述的摄像模组,其特征在于,所述布胶槽的底端具有挡胶结构,所述挡胶结构包括所述布胶槽的底面,所述底面水平或者向内倾斜。The camera module according to claim 1, wherein the bottom end of the glue cloth groove has a glue blocking structure, and the glue blocking structure comprises a bottom surface of the glue cloth groove, and the bottom surface is horizontal or inclined inward. .
  4. 根据权利要求3所述的摄像模组,其特征在于,所述挡胶结构还包括一挡板,所述挡板的底面与所述布胶槽的底面的靠外侧的区域连接,所述挡板的顶面高于所述布胶槽的底面。The camera module according to claim 3, wherein the rubber blocking structure further comprises a baffle, the bottom surface of the baffle is connected to the outer area of the bottom surface of the rubber cloth groove, and the blocking The top surface of the board is higher than the bottom surface of the glue trough.
  5. 根据权利要求4所述的摄像模组,其特征在于,所述底面水平或者向内倾斜。所述粘结面还具有与所述布胶槽的底端连通的溢胶槽;其中,所述溢胶槽的一端与所述布胶槽连通,其另一端连通至所述模组部件的底面或者外侧面或者背面形成一溢胶口,并且所述溢胶口的位置低于所述布胶槽的底面。The camera module according to claim 4, wherein the bottom surface is horizontal or inclined inward. The bonding surface also has a glue overflow groove that communicates with the bottom end of the glue cloth groove; wherein, one end of the glue overflow groove is communicated with the glue cloth groove, and the other end is communicated with the module part. A glue overflow opening is formed on the bottom surface, the outer surface or the back surface, and the position of the glue overflow opening is lower than the bottom surface of the glue cloth groove.
  6. 根据权利要求1所述的摄像模组,其特征在于,所述布胶槽内布置的胶水的粘度在25℃下为:75000-8000CPS;相对密度为:1.0500-1.0550g/cm 3;流动性为:0.9-1.2。 The camera module according to claim 1, wherein the viscosity of the glue arranged in the glue cloth tank is: 75000-8000CPS at 25°C; the relative density is: 1.0500-1.0550g/cm 3 ; the fluidity is As: 0.9-1.2.
  7. 根据权利要求1所述的摄像模组,其特征在于,所述摄像模组为潜望式摄像模组。The camera module according to claim 1, wherein the camera module is a periscope camera module.
  8. 根据权利要求7所述的摄像模组,其特征在于,所述模组部件为棱镜组件、镜头组件或感光组件。The camera module according to claim 7, wherein the module component is a prism component, a lens component or a photosensitive component.
  9. 根据权利要求7所述的摄像模组,其特征在于,所述模组部件为棱镜组件、第一子镜头、第二子镜头或感光组件。The camera module according to claim 7, wherein the module component is a prism component, a first sub-lens, a second sub-lens or a photosensitive component.
  10. 根据权利要求8所述的摄像模组,其特征在于,所述镜头组件的横截面呈圆形或切割圆形,所述镜头组件的至少一个端面为粘结面并具有所述布胶槽,所述布胶槽呈弧形。The camera module according to claim 8, wherein the cross-section of the lens assembly is circular or circular, and at least one end face of the lens assembly is a bonding surface and has the glue groove, The rubber cloth groove is arc-shaped.
  11. 根据权利要求9所述的摄像模组,其特征在于,所述第一子镜头的横截面呈圆形或切割圆形,所述第一子镜头的至少一个端面为粘结面并具有所述布胶槽,所述布胶槽呈弧形;所述第二子镜头的横截面呈圆形或切割圆形,所述第二子镜头的至少一个端面为粘结面并具有所述布胶槽,所述布胶槽呈弧形;所述第一子镜头与所述第二子镜头通过布置在所述布胶槽中的胶水粘结,且所述第一子镜头与所述第二子镜头的相对位置由主动校准确定;其中所述主动校准是根据感光组件的实测解像力数据对各个所述模组部件之间的间隙进行调整的过程。The camera module according to claim 9, wherein the cross section of the first sub-lens is a circle or a cut circle, and at least one end surface of the first sub-lens is a bonding surface and has the Glue groove, the glue groove is arc-shaped; the cross section of the second sub-lens is circular or circular, and at least one end face of the second sub-lens is a bonding surface and has the cloth glue The glue groove is arc-shaped; the first sub-lens and the second sub-lens are bonded by the glue arranged in the glue groove, and the first sub-lens and the second sub-lens are bonded The relative positions of the sub-lenses are determined by active calibration; wherein the active calibration is a process of adjusting the gaps between the module components according to the measured resolution data of the photosensitive components.
  12. 根据权利要求8或9所述的摄像模组,其特征在于,所述感光组件包括感光芯片和围绕在所述感光芯片周围的镜座,所述镜座的表面为粘结面并且具有所述布胶槽,所述布胶槽呈直线型。The camera module according to claim 8 or 9, wherein the photosensitive component comprises a photosensitive chip and a lens seat surrounding the photosensitive chip, the surface of the lens seat is a bonding surface and has the The rubber cloth groove is linear.
  13. 根据权利要求7所述的摄像模组,其特征在于,所述镜头组件是具有马达的马达镜头组件,所述马达具有马达外壳,所述马达外壳的至少一个端面为粘结面并具有所述布胶槽,所述布胶槽呈直线型。The camera module according to claim 7, wherein the lens assembly is a motor lens assembly with a motor, the motor has a motor housing, and at least one end surface of the motor housing is a bonding surface and has the The rubber cloth groove is linear.
  14. 根据权利要求8所述的摄像模组,其特征在于,所述第一子镜头是具有马达的第一马达子镜头,所述第二子镜头是具有马达的第二马达子镜头,所述马达具有马达外壳,所述马达外壳的至少一个端面为粘结面并具有所述布胶槽,所述布胶槽呈直线型。The camera module according to claim 8, wherein the first sub-lens is a first motor sub-lens with a motor, the second sub-lens is a second motor sub-lens with a motor, and the motor It has a motor casing, at least one end surface of the motor casing is a bonding surface and has the glue cloth groove, and the glue cloth groove is linear.
  15. 根据权利要求1所述的摄像模组,其特征在于,各个所述模组部件的相对位置由主动校准所确定,其中所述主动校准是根据感光组件的实测解像力数据对各个所述模组部件之间的间隙进行调整的过程。The camera module according to claim 1, wherein the relative position of each of the module components is determined by active calibration, wherein the active calibration is based on the measured resolution data of the photosensitive component to each of the module components. The process of adjusting the gap between.
  16. 根据权利要求8或9所述的摄像模组,其特征在于,所述感光组件包括线路板组件、感光芯片、镜座、滤光片支架和滤光片;其中所述线路板组件包括第一硬板;所述感光芯片安装于所述第一硬板的正面,所述第一硬板的正面还安装所述滤光片支架,所述滤光片安装于所述滤光片支架,所述第一硬板的正面还安装所述镜座,所述镜座所述围绕在感光芯片的周围,所述镜座用于与其他所述模组部件粘结。The camera module according to claim 8 or 9, wherein the photosensitive assembly includes a circuit board assembly, a photosensitive chip, a mirror holder, a filter holder and a filter; wherein the circuit board assembly includes a first Hard board; the photosensitive chip is installed on the front of the first hard board, and the filter support is also installed on the front of the first hard board, and the filter is installed on the filter support, so The front surface of the first hard board is also installed with the mirror seat, the mirror seat is surrounded by the photosensitive chip, and the mirror seat is used for bonding with other said module components.
  17. 根据权利要求16所述的摄像模组,其特征在于,所述线路板组件还包括第一软板、第二硬板、第二软板、第三硬板、第三软板和连接器;其中,在所述线路板组件折叠后,所述第一软板弯折使所述第二硬板折叠至所述第一硬板的背后,所述第二软板弯折,使所述连接器便于连接搭载所述摄像模组的电子设备的主板,所述第三软板弯折,将所述第三硬板弯折至所述镜头组件或马达镜头组件的侧面,所述第三硬板具有触点阵列,以便与所述镜头组件或所述马达镜头组件侧面的触点阵列接触并实现电连接。The camera module according to claim 16, wherein the circuit board assembly further comprises a first flexible board, a second rigid board, a second flexible board, a third rigid board, a third flexible board and a connector; Wherein, after the circuit board assembly is folded, the first flexible board is bent so that the second rigid board is folded to the back of the first rigid board, and the second flexible board is bent to make the connection The device is convenient to connect to the main board of the electronic equipment carrying the camera module, the third flexible board is bent, and the third rigid board is bent to the side of the lens assembly or the motor lens assembly, the third rigid board is bent. The board has an array of contacts for contacting and making electrical connections with the array of contacts on the sides of the lens assembly or the motor lens assembly.
  18. 一种摄像模组组装方法,其特征在于,包括:A method for assembling a camera module, comprising:
    步骤1)准备彼此分离的多个模组部件和模组壳体,所述模组部件包括至少一个光学元件,所述光学元件为反射元件、透镜或者感光芯片;所述多个模组部件沿着水平方向依次布置,任意两个相邻的所述模组部件粘结且两个粘结面具有不为零的夹角;其中,至少一个所述模组部件的粘结面上具有布胶槽,所述布胶槽沿着所述粘结面的两侧区域布置;Step 1) Prepare a plurality of module components and module housings that are separated from each other, the module components include at least one optical element, and the optical element is a reflective element, a lens or a photosensitive chip; Arranged in sequence in the horizontal direction, any two adjacent module components are bonded and the two bonding surfaces have an included angle that is not zero; wherein, at least one of the module components has cloth glue on the bonding surface groove, the glue cloth groove is arranged along the two sides of the bonding surface;
    步骤2)将所述多个模组部件沿着水平方向依次布置,构成可成像的光学系统;Step 2) arranging the plurality of module components in sequence along the horizontal direction to form an imageable optical system;
    步骤3)对各个所述模组部件进行主动校准,所述主动校准是根据所述光学系统的实际成像结果对各个所述模组部件的相对位置进行调整的过程;Step 3) performing active calibration on each of the module components, and the active calibration is a process of adjusting the relative position of each of the module components according to the actual imaging result of the optical system;
    步骤4)在所述布胶槽中布置胶水,将各个所述模组部件粘结,并使各个所述模组部件的相对位置保持在主动校准所确定的相对位置;以及Step 4) arranging glue in the glue trough, bonding each of the module components, and keeping the relative position of each of the module components at the relative position determined by active calibration; and
    步骤5)将粘结后的各个所述模组部件安装于所述模组壳体中。Step 5) Install each of the bonded module components in the module housing.
  19. 根据权利要求18所述的摄像模组组装方法,其特征在于,所述摄像模组为潜望式摄像模组,所述模组部件包括棱镜组件、镜头组件或感光组件;或者所述模组部件包括棱镜组件、第一子镜头、第二子镜头或感光组件。The method of assembling a camera module according to claim 18, wherein the camera module is a periscope camera module, and the module components include a prism component, a lens component or a photosensitive component; or the module The components include a prism assembly, a first sub-lens, a second sub-lens or a photosensitive assembly.
  20. 一种摄像模组组装方法,所述摄像模组为潜望式摄像模组,其特征在于,所述摄像模组组装方法包括:A camera module assembly method, wherein the camera module is a periscope camera module, wherein the camera module assembly method comprises:
    步骤1)准备彼此分离的多个模组部件和模组壳体,所述模组部件包括至少一个光学元件,所述光学元件为反射元件、透镜或者感光芯片;所述多个模组部件沿着水平方向依次布置,任意两个相邻的所述模组部件粘结且两个粘结面具有不为零的夹角;其中,至少一个所述模组部件的粘结面上具有布胶槽,所述布胶槽沿着所述粘结面的两侧区域布置;Step 1) Prepare a plurality of module components and module housings that are separated from each other, the module components include at least one optical element, and the optical element is a reflective element, a lens or a photosensitive chip; Arranged in sequence in the horizontal direction, any two adjacent module components are bonded and the two bonding surfaces have an included angle that is not zero; wherein, at least one of the module components has cloth glue on the bonding surface groove, the glue cloth groove is arranged along the two sides of the bonding surface;
    步骤2)将所述多个模组部件沿着水平方向依次布置,构成可成像的光学系统;并且所述多个模组部件置于所述模组壳体中,且所述多个模组部件与所述模组壳体之间具有调整间隙;Step 2) Arrange the plurality of module components in sequence along the horizontal direction to form an imageable optical system; and place the plurality of module components in the module housing, and the plurality of modules There is an adjustment gap between the component and the module housing;
    步骤3)对各个所述模组部件进行主动校准,所述主动校准是根据所述光学系统的实际成像结果对各个所述模组部件的相对位置进行调整的过程;以及Step 3) performing active calibration on each of the module components, and the active calibration is a process of adjusting the relative positions of each of the module components according to the actual imaging result of the optical system; and
    步骤4)在所述多个模组部件与所述模组壳体之间的调整间隙布置第一胶水进行预固定;然后在所述布胶槽中布置第二胶水,将各个所述模组部件粘结,并使各个所述模组部件的相对位置保持在主动校准所确定的相对位置。Step 4) Arrange a first glue in the adjustment gap between the plurality of module components and the module housing for pre-fixing; The components are bonded and maintain the relative position of each of the module components at the relative positions determined by the active calibration.
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