WO2022041771A1 - Workbench for welding robot machining and usage method therefor - Google Patents

Workbench for welding robot machining and usage method therefor Download PDF

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Publication number
WO2022041771A1
WO2022041771A1 PCT/CN2021/087408 CN2021087408W WO2022041771A1 WO 2022041771 A1 WO2022041771 A1 WO 2022041771A1 CN 2021087408 W CN2021087408 W CN 2021087408W WO 2022041771 A1 WO2022041771 A1 WO 2022041771A1
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WIPO (PCT)
Prior art keywords
welding
fixedly installed
shaft
workpiece
collar
Prior art date
Application number
PCT/CN2021/087408
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French (fr)
Chinese (zh)
Inventor
李定国
潘晓平
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南京涵曦月自动化科技有限公司
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Publication of WO2022041771A1 publication Critical patent/WO2022041771A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

Definitions

  • the invention relates to the field of workbenches, in particular to a workbench for welding robot processing, and more particularly to a workbench for welding robot processing and a method for using the same.
  • Welding robot is an industrial robot for welding metal workpieces. It can be controlled by software programs to complete very precise welding work. During welding, the workpieces to be welded need to be fixed on the workbench, so it is necessary to use Welding robot processing table;
  • the existing welding robot processing table has certain shortcomings that need to be improved.
  • the installation increases the tediousness of the work and reduces the work efficiency; secondly, it does not have the function of adjusting the angle in the vertical direction, and the simple horizontal sliding function cannot meet the angle requirements of the welding robot for the welding workpiece, which reduces the welding effect and further increases.
  • it does not have the function of welding fume treatment, and welding fume will be generated during welding work, and if the welding fume is not treated, it will affect the health of the staff and the use effect is poor.
  • the main purpose of the present invention is to provide a welding robot processing table, which can effectively solve the problem that the background technology does not have the rotation function.
  • the welding workpiece cannot be rotated in the horizontal direction, so that the workpiece needs to be taken out for secondary installation. It increases the tediousness of the work and reduces the work efficiency; secondly, it does not have the function of adjusting the angle in the vertical direction, and the simple horizontal sliding function cannot meet the angle requirements of the welding robot for the welding workpiece, which reduces the welding effect and further increases the work. Time-consuming; in addition, it does not have the function of welding fume treatment, and welding fume will be generated during welding work. If the welding fume is not treated, it will affect the health of the staff and cause technical problems with poor use effect.
  • the technical scheme adopted in the present invention is:
  • a welding robot processing workbench includes a support table, a sliding seat is slidably installed on the upper part of the support table, a rotating mechanism is arranged on the upper part of the sliding seat, and the rotating mechanism includes a rotating table, a rotating motor, a rotating shaft, Drive bevel teeth and driven bevel teeth, the upper part of the rotary table is provided with an angle adjustment mechanism, the angle adjustment mechanism includes a support plate, a workpiece table, a connecting shaft, a cylinder and a shaft seat, the upper part of the rotary table and the support
  • a welding fume purification mechanism is arranged between the plates, a first sliding block and a second sliding block are fixedly installed at the bottom of the sliding seat, the first sliding block is located at one side of the second sliding block, and the A moving motor is fixedly installed on one side of the interior, a fixing seat is fixedly installed inside the support table at one side of the moving motor, and a screw rod is movably connected to the inside of the support table through the fixing seat.
  • the rotary table is rotatably connected to the upper middle position of the sliding seat through a rotating shaft, the rotating motor is fixedly installed on one side of the upper part of the sliding seat, and the driving bevel gear is fixedly installed at the output of the rotating motor.
  • the driven bevel teeth are fixedly mounted on the outside of the rotary table.
  • the driven bevel teeth revolve around the rotary table, and the driving bevel teeth are connected with the driven bevel teeth in a toothed connection.
  • the number of the support plates is two
  • the workpiece table is movably connected between the two support plates through a connecting shaft
  • the air cylinder is fixedly installed on the upper part of the rotary table near the rear
  • the The axle seat is fixedly installed on the upper part of the workpiece table near the rear.
  • a shaft rod is provided between the output shaft of the air cylinder and the shaft seat, and the top of the workpiece table is flush with the top of the support plate.
  • the welding fume purification mechanism includes a purification box, a fan, an exhaust duct, a duct, a first column, a second column, a first collar, a second collar, a cross bar, a smoking hood, Fasten bolts, activated carbon packing and mesh cover, the purification box is fixedly installed on one side of the upper part of the rotary table, the fan is fixedly installed on the other side of the upper part of the rotary table, and the two ends of the exhaust pipe are respectively connected to the upper part of the rotary table.
  • the air inlet of the fan is fixedly connected to the bottom of one side of the purification box, one end of the duct is fixedly installed at the top center position of the purification box, the first column is fixedly installed at the top front position of the support plate, and the second column is fixedly installed.
  • the first collar is sleeved on the outside of the first column
  • the second collar is sleeved on the outside of the second column
  • the two ends of the crossbar are fixedly connected
  • the fume hood is fixedly installed on one side of the crossbar
  • the fastening bolt is threadedly connected to the outside of the first collar
  • the grille is fixedly installed on the purification box
  • the activated carbon filler is filled in the inner side of the purification box and is located on the outside of the grille.
  • the other end of the conduit is fixedly connected to the smoking hood through a three-way pipe, and the fastening bolt penetrates the first collar and is pressed against the outside of the first upright column.
  • the output shaft of the moving motor is fixedly connected with a screw rod, and the screw rod is threadedly connected with the first sliding block and the second sliding block.
  • a method of using a workbench for welding robot processing specifically comprises the following steps:
  • Step 1 Fix the workpiece to be welded on the upper part of the workpiece table with an external fixture, the moving motor works to drive the screw to rotate, and the screw drives the first slider and the second slider through the thread action between the first slider and the second slider.
  • the second sliding block moves, thereby driving the sliding seat to slide on the upper part of the support table, and adjusting the position of the workpiece to be welded in the horizontal direction;
  • Step 2 Start the rotary motor to work, the output shaft of the rotary motor drives the driving bevel teeth to rotate, and the driving bevel teeth drive the driven bevel teeth to rotate through the meshing effect between the driving bevel teeth and the driven bevel teeth, thereby driving the rotary table to rotate on the sliding seat through the rotating shaft.
  • Step 3 Start the cylinder to work, the output rod of the cylinder is extended or shortened, so that the output rod of the cylinder drives the shaft seat to move, thereby driving the workpiece table to rotate between the two support plates through the connecting shaft, and vertically adjust the angle of the workpiece to be welded;
  • Step 4 When the welding robot is welding, the fan works, and the air is drawn into the interior of the purification box through the exhaust pipe, so that the flue gas generated during welding enters the interior of the duct through the hood, and enters the interior of the purification box through the duct. After passing through the activated carbon filler inside the purification box, it is drawn out by the fan to complete the purification of welding fume;
  • Step 5 Turn the two fastening bolts so that the fastening bolts are separated from the surface of the first column and the second column, and then slide the first collar and the second collar on the outside of the first column and the second column using the cross bar , so that the height of the smoking hood changes, after adjusting to the appropriate height, turn the two fastening bolts again, so that the fastening bolts are pressed against the outside of the first and second uprights, and the first collar and the second The position of the second ring is fixed.
  • the rotating motor By setting the rotating mechanism, the rotating motor is started to work, the output shaft of the rotating motor drives the driving bevel teeth to rotate, and the driving bevel teeth drive the driven bevel teeth to rotate through the meshing effect with the driven bevel teeth, thereby driving the rotary table to rotate through the rotating shaft.
  • the upper part of the slide is rotated, and the working angle to be welded can be adjusted in the horizontal direction, which can realize the function of rotation.
  • the welding workpiece can be rotated in the horizontal direction, and there is no need to take out the workpiece for secondary installation, which reduces the tediousness of the work and improves the work efficiency. ;
  • the cylinder By setting the angle adjustment mechanism, the cylinder is started to work, and the output rod of the cylinder is extended or shortened, so that the output rod of the cylinder drives the shaft seat to move, thereby driving the workpiece table to rotate between the two support plates through the connecting shaft, and vertically adjusts the workpiece to be welded. It has the function of adjusting the angle in the vertical direction, which can meet the requirements of the welding robot for the welding work angle, improve the welding effect and reduce the working time;
  • the fan works, and the air is drawn into the interior of the purification box through the exhaust pipe, so that the flue gas generated during welding enters the interior of the duct through the smoking hood, enters the interior of the purification box through the duct, and passes through the purification box.
  • the internal activated carbon filler is drawn out by the fan to complete the purification of welding fume, which can deal with the welding fume generated during welding, and avoid the direct emission of welding fume to have an impact on the health of the staff.
  • the use effect is better, and it has
  • the height adjustment function can facilitate people to adjust the height of the smoking hood according to the height of the workpiece, and the scope of application is wider.
  • FIG. 1 is a schematic diagram of the overall structure of a welding robot processing workbench according to the present invention
  • FIG. 2 is a bottom view of a workpiece table and a support plate of a welding robot processing table according to the present invention
  • FIG. 3 is a schematic diagram of the internal structure of a support table of a welding robot processing table according to the present invention.
  • FIG. 4 is a top view of a workpiece table and a support plate of a welding robot processing table according to the present invention
  • FIG. 5 is an enlarged view of A in FIG. 2 of a workbench for welding robot processing according to the present invention
  • FIG. 6 is a schematic diagram of the internal structure of a purification box of a workbench for welding robot processing according to the present invention.
  • a welding robot processing table includes a support table 1, a sliding seat 2 is slidably installed on the upper part of the support table 1, and a rotating mechanism 3 is provided on the upper part of the sliding seat 2, and the rotating mechanism 3 includes a
  • the rotary table 301, the rotary motor 302, the rotating shaft 303, the driving bevel teeth 304 and the driven bevel teeth 305, the upper part of the rotary table 301 is provided with an angle adjustment mechanism 4, and the angle adjustment mechanism 4 includes a support plate 401, a workpiece table 402, a connecting shaft 403, the cylinder 404 and the shaft seat 405, the welding fume purification mechanism 5 is arranged between the upper part of the rotary table 301 and the support plate 401, the bottom of the sliding seat 2 is fixedly installed with the first sliding block 6 and the second sliding block 7, the first The sliding block 6 is located on one side of the second sliding block 7 , a moving motor 8 is fixedly installed on one side of the inner side of the support table 1 , and a fixed seat
  • the rotary table 301 is rotatably connected to the upper middle position of the sliding seat 2 through the rotating shaft 303, the rotary motor 302 is fixedly installed on the upper side of the sliding seat 2, the driving bevel gear 304 is fixedly installed on the output shaft of the rotary motor 302, and the driven cone
  • the teeth 305 are fixedly installed on the outside of the rotary table 301; the driven bevel teeth 305 surround the rotary table 301, and the driving bevel teeth 304 are connected with the driven bevel teeth 305;
  • the number of support plates 401 is two, and the workpiece table 402 is connected by
  • the shaft 403 is movably connected between the two support plates 401, the cylinder 404 is fixedly installed on the upper part of the rotary table 301 near the rear, and the shaft seat 405 is fixedly installed on the upper part of the workpiece table 402 near the rear; the output shaft of the air cylinder 404 and the shaft seat A shaft is arranged between 405, and the top of the workpiece table 402 is flush with
  • the top of the box 501 is in the center position, the first column 505 is fixedly installed at the top front position of the support plate 401, the second column 506 is fixedly installed at the top rear position of the support plate 401, and the first collar 507 is sleeved on the first column Outside the 505, the second collar 508 is sleeved on the outside of the second column 506, the two ends of the cross bar 509 are fixedly connected between the first collar 507 and the second collar 508, and the smoking cover 5010 is fixedly installed on the cross bar.
  • the fastening bolts 5011 are threadedly connected to the outside of the first collar 507, the mesh cover 5013 is fixedly installed at the inner bottom corner of the purification box 501, and the activated carbon filler 5012 is filled in the interior of the purification box 501.
  • the other end of the conduit 504 is fixedly connected to the smoking hood 5010 through a three-way pipe, and the fastening bolt 5011 penetrates the first collar 507 and is pressed against the outside of the first column 505;
  • the output shaft of the mobile motor 8 is fixedly connected to the screw rod 10 , the screw rod 10 is connected with the first sliding block 6 and the second sliding block 7 by thread.
  • a method of using a workbench for welding robot processing specifically includes the following steps:
  • Step 1 Fix the workpiece to be welded on the upper part of the workpiece table 402 with an external fixture, and the moving motor 8 works to drive the screw rod 10 to rotate, and the screw rod 10 acts through the thread between the first slider 6 and the second slider 7 Drive the first sliding block 6 and the second sliding block 7 to move, thereby driving the sliding seat 2 to slide on the upper part of the support table 1, and adjust the position of the workpiece to be welded in the horizontal direction;
  • Step 2 Start the rotating motor 302 to work, the output shaft of the rotating motor 302 drives the driving bevel teeth 304 to rotate, and the driving bevel teeth 304 drive the driven bevel teeth 305 to rotate through the meshing effect with the driven bevel teeth 305, thereby driving the rotation
  • the table 301 rotates on the upper part of the sliding seat 2 through the rotating shaft 303, and the working angle to be welded is adjusted in the horizontal direction;
  • Step 3 Start the air cylinder 404 to work, the output rod of the air cylinder 404 is extended or shortened, so that the output rod of the air cylinder 404 drives the shaft seat 405 to move, thereby driving the workpiece table 402 to rotate between the two support plates 401 through the connecting shaft 403, and the vertical direction Adjust the angle of the workpiece to be welded;
  • Step 4 When the welding robot is welding, the fan 502 is working, and the air is drawn into the purification box 501 through the exhaust duct 503, so that the smoke generated during welding enters the interior of the duct 504 through the hood 5010, and enters the duct 504 through the duct 504.
  • the inside of the purification box 501 is drawn out by the fan 502 after passing through the activated carbon filler 5012 inside the purification box 501 to complete the purification of welding fume;
  • Step 5 Rotate the two fastening bolts 5011 so that the fastening bolts 5011 are separated from the outer surface of the first column 505 and the second column 506, and then the first collar 507 and the second collar 508 are connected to the first column by the cross bar 509. 505 and the outside of the second column 506 slide, so that the height of the smoking hood 5010 changes, after adjusting to a suitable height, turn the two fastening bolts 5011 again, so that the fastening bolts 5011 abut against the first column 505 and the second
  • the positions of the first collar 507 and the second collar 508 can be fixed on the outside of the upright post 506 .
  • the rotating motor 302 by setting the rotating mechanism 3, the rotating motor 302 is started to work, the output shaft of the rotating motor 302 drives the driving bevel teeth 304 to rotate, and the driving bevel teeth 304 drive the driven bevel teeth 305 through the meshing effect with the driven bevel teeth 305.
  • the welding workpiece can be rotated in the horizontal direction without taking out the workpiece for secondary
  • the installation reduces the tediousness of the work and improves the work efficiency; by setting the angle adjustment mechanism 4, the cylinder 404 is activated to work, and the output rod of the cylinder 404 is extended or shortened, so that the output rod of the cylinder 404 drives the shaft seat 405 to move, thereby driving the workpiece table.
  • 402 rotates between the two support plates 401 through the connecting shaft 403, adjusts the angle of the workpiece to be welded in the vertical direction, and has the function of adjusting the angle in the vertical direction, which can meet the requirements of the welding robot for the welding work angle, improve the welding effect, and reduce work time.
  • the fan 502 works, and the air is drawn to the interior of the purification box 501 through the exhaust duct 503, so that the smoke generated during welding enters the interior of the duct 504 through the smoking hood 5010, and enters the purification through the duct 504.
  • the inside of the box 501 passes through the activated carbon filler 5012 inside the purification box 501 and is drawn out by the fan 502 to complete the purification of the welding fume, which can deal with the welding fume generated during welding, and avoid the direct discharge of the welding fume to cause physical harm to the staff.
  • the impact on health, the use effect is better, and it has a height adjustment function, which can facilitate people to adjust the height of the smoking hood 5010 according to the height of the workpiece, and the scope of application is wider.

Abstract

A workbench for welding robot machining and a usage method therefor, the workbench comprising a support platform (1), a sliding base (2) being slidably installed on an upper portion of the support platform (1), and a rotating mechanism (3) being provided on an upper portion of the sliding base (2); the rotating mechanism (3) comprises a rotating platform (301), a rotating motor (302), a rotating shaft (303), a driving bevel gear (304) and a driven bevel gear (305). An angle adjusting mechanism (4) is provided on an upper portion of the rotating platform (301), the angle adjusting mechanism (4) comprising a support plate (401), a workpiece platform (402), a connecting shaft (403), an air cylinder (404) and a shaft base (405). The workbench for welding robot machining can achieve the function of rotation, and a welding workpiece may be rotated in the horizontal direction, improving work efficiency. In addition, the present invention has the function of angle adjusting in the vertical direction, and can satisfy the requirement of welding robots for welding working angles, improving the welding effect, and reducing working time consumption. Furthermore, the present invention can treat welding fumes generated during welding, avoiding the effect of direct emission of the welding fumes on the body and health of workers, and the usage effect is better.

Description

一种焊接机器人加工用工作台及其使用方法A welding robot processing table and using method thereof 技术领域technical field
本发明涉及工作台领域,具体涉及一种焊接机器人加工用工作台,更具体涉及一种焊接机器人加工用工作台及其使用方法。The invention relates to the field of workbenches, in particular to a workbench for welding robot processing, and more particularly to a workbench for welding robot processing and a method for using the same.
背景技术Background technique
焊接机器人是一种用对金属工件进行焊接的工业化机器人,可通过软件程序进行控制,完成非常精准的焊接工作,在焊接的时候,被焊接的工件需要固定在工作台上,因此就需要使用到焊接机器人加工用工作台;Welding robot is an industrial robot for welding metal workpieces. It can be controlled by software programs to complete very precise welding work. During welding, the workpieces to be welded need to be fixed on the workbench, so it is necessary to use Welding robot processing table;
但是现有的焊接机器人加工用工作台在使用时存在着一定的不足之处有待改善,首先,不具备旋转功能,在焊接的时候,不能够水平方向旋转焊接工件,使得工件需要取出进行二次安装,增加了工作的繁琐性,降低了工作效率;其次,不具备垂直方向角度调节的功能,单纯的水平滑动功能,不能够满足焊接机器人对焊接工件的角度要求,使得焊接效果下降,进一步增加了工作耗时;此外,不具备焊烟处理功能,在焊接工作时会产生焊烟,而焊烟如果不进行处理会导致影响工作人员的身体健康,使用效果差。However, the existing welding robot processing table has certain shortcomings that need to be improved. First, it does not have a rotating function. During welding, the welding workpiece cannot be rotated horizontally, so that the workpiece needs to be taken out for a second time. The installation increases the tediousness of the work and reduces the work efficiency; secondly, it does not have the function of adjusting the angle in the vertical direction, and the simple horizontal sliding function cannot meet the angle requirements of the welding robot for the welding workpiece, which reduces the welding effect and further increases. In addition, it does not have the function of welding fume treatment, and welding fume will be generated during welding work, and if the welding fume is not treated, it will affect the health of the staff and the use effect is poor.
技术问题technical problem
本发明的主要目的在于提供一种焊接机器人加工用工作台,可以有效解决背景技术中的不具备旋转功能,在焊接的时候,不能够水平方向旋转焊接工件,使得工件需要取出进行二次安装,增加了工作的繁琐性,降低了工作效率;其次,不具备垂直方向角度调节的功能,单纯的水平滑动功能,不能够满足焊接机器人对焊接工件的角度要求,使得焊接效果下降,进一步增加了工作耗时;此外,不具备焊烟处理功能,在焊接工作时会产生焊烟,而焊烟如果不进行处理会导致影响工作人员的身体健康,使用效果差技术问题。The main purpose of the present invention is to provide a welding robot processing table, which can effectively solve the problem that the background technology does not have the rotation function. During welding, the welding workpiece cannot be rotated in the horizontal direction, so that the workpiece needs to be taken out for secondary installation. It increases the tediousness of the work and reduces the work efficiency; secondly, it does not have the function of adjusting the angle in the vertical direction, and the simple horizontal sliding function cannot meet the angle requirements of the welding robot for the welding workpiece, which reduces the welding effect and further increases the work. Time-consuming; in addition, it does not have the function of welding fume treatment, and welding fume will be generated during welding work. If the welding fume is not treated, it will affect the health of the staff and cause technical problems with poor use effect.
技术解决方案technical solutions
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种焊接机器人加工用工作台,包括支撑台,所述支撑台的上部滑动安装有滑座,所述滑座的上部设有旋转机构,所述旋转机构包括有旋转台、旋转电机、转轴、主动锥齿和从动锥齿,所述旋转台的上部设有角度调节机构,所述角度调节机构包括有支撑板、工件台、连接轴、气缸和轴座,所述旋转台的上部与支撑板之间设有焊烟净化机构,所述滑座的底部固定安装有第一滑块和第二滑块,所述第一滑块位于第二滑块的一侧位置,所述支撑台的内部一侧位置固定安装有移动电机,所述支撑台的内部位于移动电机的一侧位置固定安装有固定座,所述支撑台的内部通过固定座活动连接有丝杆。A welding robot processing workbench includes a support table, a sliding seat is slidably installed on the upper part of the support table, a rotating mechanism is arranged on the upper part of the sliding seat, and the rotating mechanism includes a rotating table, a rotating motor, a rotating shaft, Drive bevel teeth and driven bevel teeth, the upper part of the rotary table is provided with an angle adjustment mechanism, the angle adjustment mechanism includes a support plate, a workpiece table, a connecting shaft, a cylinder and a shaft seat, the upper part of the rotary table and the support A welding fume purification mechanism is arranged between the plates, a first sliding block and a second sliding block are fixedly installed at the bottom of the sliding seat, the first sliding block is located at one side of the second sliding block, and the A moving motor is fixedly installed on one side of the interior, a fixing seat is fixedly installed inside the support table at one side of the moving motor, and a screw rod is movably connected to the inside of the support table through the fixing seat.
作为本发明的进一步方案,所述旋转台通过转轴转动连接在滑座的上部中间位置,所述旋转电机固定安装在滑座的上部一侧位置,所述主动锥齿固定安装在旋转电机的输出轴上,所述从动锥齿固定安装在旋转台的外部。As a further solution of the present invention, the rotary table is rotatably connected to the upper middle position of the sliding seat through a rotating shaft, the rotating motor is fixedly installed on one side of the upper part of the sliding seat, and the driving bevel gear is fixedly installed at the output of the rotating motor. On the shaft, the driven bevel teeth are fixedly mounted on the outside of the rotary table.
作为本发明的进一步方案,所述从动锥齿围绕旋转台一周,所述主动锥齿与从动锥齿齿合连接。As a further solution of the present invention, the driven bevel teeth revolve around the rotary table, and the driving bevel teeth are connected with the driven bevel teeth in a toothed connection.
作为本发明的进一步方案,所述支撑板的数量为两个,所述工件台通过连接轴活动连接在两个支撑板之间,所述气缸固定安装在旋转台的上部靠近后方位置,所述轴座固定安装在工件台的上部靠近后方位置。As a further solution of the present invention, the number of the support plates is two, the workpiece table is movably connected between the two support plates through a connecting shaft, the air cylinder is fixedly installed on the upper part of the rotary table near the rear, the The axle seat is fixedly installed on the upper part of the workpiece table near the rear.
作为本发明的进一步方案,所述气缸的输出轴与轴座之间设有轴杆,所述工件台的顶部与支撑板的顶部平齐。As a further solution of the present invention, a shaft rod is provided between the output shaft of the air cylinder and the shaft seat, and the top of the workpiece table is flush with the top of the support plate.
作为本发明的进一步方案,所述焊烟净化机构包括有净化箱、风机、抽风管、导管、第一立柱、第二立柱、第一套环、第二套环、横杆、吸烟罩、紧固螺栓、活性炭填料和网罩,所述净化箱固定安装在旋转台的上部一侧位置,所述风机固定安装在旋转台的上部另一侧位置,所述抽风管的两端分别与风机的进风口和净化箱的一侧底部固定连接,所述导管的一端固定安装在净化箱的顶部居中位置,所述第一立柱固定安装在支撑板的顶部前部位置,所述第二立柱固定安装在支撑板的顶部后部位置,所述第一套环套设在第一立柱的外部,所述第二套环套设在第二立柱的外部,所述横杆的两端固定连接在第一套环和第二套环之间,所述吸烟罩固定安装在横杆的一侧,所述紧固螺栓螺纹连接在第一套环的外部,所述网罩固定安装在净化箱的内部底部拐角位置,所述活性炭填料填充在净化箱的内部位于网罩的外侧。As a further solution of the present invention, the welding fume purification mechanism includes a purification box, a fan, an exhaust duct, a duct, a first column, a second column, a first collar, a second collar, a cross bar, a smoking hood, Fasten bolts, activated carbon packing and mesh cover, the purification box is fixedly installed on one side of the upper part of the rotary table, the fan is fixedly installed on the other side of the upper part of the rotary table, and the two ends of the exhaust pipe are respectively connected to the upper part of the rotary table. The air inlet of the fan is fixedly connected to the bottom of one side of the purification box, one end of the duct is fixedly installed at the top center position of the purification box, the first column is fixedly installed at the top front position of the support plate, and the second column is fixedly installed. It is fixedly installed at the top rear of the support plate, the first collar is sleeved on the outside of the first column, the second collar is sleeved on the outside of the second column, and the two ends of the crossbar are fixedly connected Between the first collar and the second collar, the fume hood is fixedly installed on one side of the crossbar, the fastening bolt is threadedly connected to the outside of the first collar, and the grille is fixedly installed on the purification box At the corner position of the inner bottom, the activated carbon filler is filled in the inner side of the purification box and is located on the outside of the grille.
作为本发明的进一步方案,所述导管的另一端通过三通管与吸烟罩固定连接,所述紧固螺栓贯穿第一套环抵紧在第一立柱的外部。As a further solution of the present invention, the other end of the conduit is fixedly connected to the smoking hood through a three-way pipe, and the fastening bolt penetrates the first collar and is pressed against the outside of the first upright column.
作为本发明的进一步方案,所述移动电机的输出轴与丝杆固定连接,所述丝杆与第一滑块和第二滑块螺纹连接。As a further solution of the present invention, the output shaft of the moving motor is fixedly connected with a screw rod, and the screw rod is threadedly connected with the first sliding block and the second sliding block.
一种焊接机器人加工用工作台的使用方法,该使用方法具体包括以下步骤:A method of using a workbench for welding robot processing, the using method specifically comprises the following steps:
步骤一:将需要焊接的工件利用外部夹具固定在工件台的上部,移动电机工作带动丝杆转动,丝杆通过与第一滑块和第二滑块之间的螺纹作用带动第一滑块和第二滑块移动,从而带动滑座在支撑台的上部滑动,水平方向调节待焊接工件位置;Step 1: Fix the workpiece to be welded on the upper part of the workpiece table with an external fixture, the moving motor works to drive the screw to rotate, and the screw drives the first slider and the second slider through the thread action between the first slider and the second slider. The second sliding block moves, thereby driving the sliding seat to slide on the upper part of the support table, and adjusting the position of the workpiece to be welded in the horizontal direction;
步骤二:启动旋转电机工作,旋转电机的输出轴带动主动锥齿转动,主动锥齿通过与从动锥齿之间的齿合效果带动从动锥齿转动,从而带动旋转台通过转轴在滑座的上部转动,水平方向调节待焊接工作角度;Step 2: Start the rotary motor to work, the output shaft of the rotary motor drives the driving bevel teeth to rotate, and the driving bevel teeth drive the driven bevel teeth to rotate through the meshing effect between the driving bevel teeth and the driven bevel teeth, thereby driving the rotary table to rotate on the sliding seat through the rotating shaft. Rotate the upper part of the , and adjust the working angle to be welded in the horizontal direction;
步骤三:启动气缸工作,气缸的输出杆延伸或缩短,使得气缸的输出杆带动轴座移动,从而带动工件台通过连接轴在两个支撑板之间转动,垂直方向调节待焊接工件角度;Step 3: Start the cylinder to work, the output rod of the cylinder is extended or shortened, so that the output rod of the cylinder drives the shaft seat to move, thereby driving the workpiece table to rotate between the two support plates through the connecting shaft, and vertically adjust the angle of the workpiece to be welded;
步骤四:焊接机器人在焊接的时候,风机工作,通过抽风管向净化箱的内部抽风,使得焊接时产生的烟气通过吸烟罩进入到导管的内部,经过导管进入到净化箱的内部,透过净化箱内部的活性炭填料后被风机抽出,完成对焊烟的净化工作;Step 4: When the welding robot is welding, the fan works, and the air is drawn into the interior of the purification box through the exhaust pipe, so that the flue gas generated during welding enters the interior of the duct through the hood, and enters the interior of the purification box through the duct. After passing through the activated carbon filler inside the purification box, it is drawn out by the fan to complete the purification of welding fume;
步骤五:转动两个紧固螺栓,使得紧固螺栓脱离第一立柱和第二立柱的外表,然后将第一套环和第二套环利用横杆在第一立柱和第二立柱的外部滑动,使得吸烟罩的高度产生变化,调节到合适的高度后,再次转动两个紧固螺栓,使得紧固螺栓抵紧在第一立柱和第二立柱的外部,即可将第一套环和第二套环的位置固定。Step 5: Turn the two fastening bolts so that the fastening bolts are separated from the surface of the first column and the second column, and then slide the first collar and the second collar on the outside of the first column and the second column using the cross bar , so that the height of the smoking hood changes, after adjusting to the appropriate height, turn the two fastening bolts again, so that the fastening bolts are pressed against the outside of the first and second uprights, and the first collar and the second The position of the second ring is fixed.
有益效果beneficial effect
通过设置旋转机构,启动旋转电机工作,旋转电机的输出轴带动主动锥齿转动,主动锥齿通过与从动锥齿之间的齿合效果带动从动锥齿转动,从而带动旋转台通过转轴在滑座的上部转动,水平方向调节待焊接工作角度,能够实现旋转的功能,在焊接的时候,能够水平方向旋转焊接工件,无需取出工件进行二次安装,减少了工作的繁琐性,提高工作效率;By setting the rotating mechanism, the rotating motor is started to work, the output shaft of the rotating motor drives the driving bevel teeth to rotate, and the driving bevel teeth drive the driven bevel teeth to rotate through the meshing effect with the driven bevel teeth, thereby driving the rotary table to rotate through the rotating shaft. The upper part of the slide is rotated, and the working angle to be welded can be adjusted in the horizontal direction, which can realize the function of rotation. During welding, the welding workpiece can be rotated in the horizontal direction, and there is no need to take out the workpiece for secondary installation, which reduces the tediousness of the work and improves the work efficiency. ;
通过设置角度调节机构,启动气缸工作,气缸的输出杆延伸或缩短,使得气缸的输出杆带动轴座移动,从而带动工件台通过连接轴在两个支撑板之间转动,垂直方向调节待焊接工件角度,具备垂直方向角度调节的功能,能够满足焊接机器人对焊接工作角度的要求,提高焊接效果,减少工作耗时;By setting the angle adjustment mechanism, the cylinder is started to work, and the output rod of the cylinder is extended or shortened, so that the output rod of the cylinder drives the shaft seat to move, thereby driving the workpiece table to rotate between the two support plates through the connecting shaft, and vertically adjusts the workpiece to be welded. It has the function of adjusting the angle in the vertical direction, which can meet the requirements of the welding robot for the welding work angle, improve the welding effect and reduce the working time;
通过设置焊烟净化机构,风机工作,通过抽风管向净化箱的内部抽风,使得焊接时产生的烟气通过吸烟罩进入到导管的内部,经过导管进入到净化箱的内部,透过净化箱内部的活性炭填料后被风机抽出,完成对焊烟的净化工作,能够对焊接时产生的焊烟进行处理,避免焊烟直接排放对工作人员产生身体健康上的影响,使用效果更好,并且具备高度调节功能,可以方便人们根据工件高度调节吸烟罩的高度,适用范围更加广泛。By setting the welding fume purification mechanism, the fan works, and the air is drawn into the interior of the purification box through the exhaust pipe, so that the flue gas generated during welding enters the interior of the duct through the smoking hood, enters the interior of the purification box through the duct, and passes through the purification box. The internal activated carbon filler is drawn out by the fan to complete the purification of welding fume, which can deal with the welding fume generated during welding, and avoid the direct emission of welding fume to have an impact on the health of the staff. The use effect is better, and it has The height adjustment function can facilitate people to adjust the height of the smoking hood according to the height of the workpiece, and the scope of application is wider.
附图说明Description of drawings
图1为本发明一种焊接机器人加工用工作台的整体结构示意图;1 is a schematic diagram of the overall structure of a welding robot processing workbench according to the present invention;
图2为本发明一种焊接机器人加工用工作台的工件台与支撑板仰视图;2 is a bottom view of a workpiece table and a support plate of a welding robot processing table according to the present invention;
图3为本发明一种焊接机器人加工用工作台的支撑台内部结构示意图;3 is a schematic diagram of the internal structure of a support table of a welding robot processing table according to the present invention;
图4为本发明一种焊接机器人加工用工作台的工件台与支撑板俯视图;4 is a top view of a workpiece table and a support plate of a welding robot processing table according to the present invention;
图5为本发明一种焊接机器人加工用工作台的图2中A的放大图;5 is an enlarged view of A in FIG. 2 of a workbench for welding robot processing according to the present invention;
图6为本发明一种焊接机器人加工用工作台的净化箱内部结构示意图。6 is a schematic diagram of the internal structure of a purification box of a workbench for welding robot processing according to the present invention.
图中:1、支撑台;2、滑座;3、旋转机构;301、旋转台;302、旋转电机;303、转轴;304、主动锥齿;305、从动锥齿;4、角度调节机构;401、支撑板;402、工件台;403、连接轴;404、气缸;405、轴座;5、焊烟净化机构;501、净化箱;502、风机;503、抽风管;504、导管;505、第一立柱;506、第二立柱;507、第一套环;508、第二套环;509、横杆;5010、吸烟罩;5011、紧固螺栓;5012、活性炭填料;5013、网罩;6、第一滑块;7、第二滑块;8、移动电机;9、固定座;10、丝杆。In the figure: 1. support table; 2. sliding seat; 3. rotating mechanism; 301, rotating table; 302, rotating motor; 303, rotating shaft; 304, driving bevel teeth; 305, driven bevel teeth; ;401, support plate; 402, workpiece table; 403, connecting shaft; 404, cylinder; 405, shaft seat; 5, welding fume purification mechanism; 501, purification box; 502, fan; 503, exhaust pipe; 504, conduit 505, the first column; 506, the second column; 507, the first collar; 508, the second collar; 509, the cross bar; 5010, the hood; 5011, the fastening bolt; Net cover; 6. The first slider; 7. The second slider; 8. The moving motor; 9. The fixed seat; 10. The screw.
本发明的实施方式Embodiments of the present invention
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
如图1-6所示,一种焊接机器人加工用工作台,包括支撑台1,支撑台1的上部滑动安装有滑座2,滑座2的上部设有旋转机构3,旋转机构3包括有旋转台301、旋转电机302、转轴303、主动锥齿304和从动锥齿305,旋转台301的上部设有角度调节机构4,角度调节机构4包括有支撑板401、工件台402、连接轴403、气缸404和轴座405,旋转台301的上部与支撑板401之间设有焊烟净化机构5,滑座2的底部固定安装有第一滑块6和第二滑块7,第一滑块6位于第二滑块7的一侧位置,支撑台1的内部一侧位置固定安装有移动电机8,支撑台1的内部位于移动电机8的一侧位置固定安装有固定座9,支撑台1的内部通过固定座9活动连接有丝杆10;As shown in Figures 1-6, a welding robot processing table includes a support table 1, a sliding seat 2 is slidably installed on the upper part of the support table 1, and a rotating mechanism 3 is provided on the upper part of the sliding seat 2, and the rotating mechanism 3 includes a The rotary table 301, the rotary motor 302, the rotating shaft 303, the driving bevel teeth 304 and the driven bevel teeth 305, the upper part of the rotary table 301 is provided with an angle adjustment mechanism 4, and the angle adjustment mechanism 4 includes a support plate 401, a workpiece table 402, a connecting shaft 403, the cylinder 404 and the shaft seat 405, the welding fume purification mechanism 5 is arranged between the upper part of the rotary table 301 and the support plate 401, the bottom of the sliding seat 2 is fixedly installed with the first sliding block 6 and the second sliding block 7, the first The sliding block 6 is located on one side of the second sliding block 7 , a moving motor 8 is fixedly installed on one side of the inner side of the support table 1 , and a fixed seat 9 is fixedly installed inside the supporting table 1 on one side of the moving motor 8 . The inside of the table 1 is movably connected with a screw rod 10 through a fixed seat 9;
旋转台301通过转轴303转动连接在滑座2的上部中间位置,旋转电机302固定安装在滑座2的上部一侧位置,主动锥齿304固定安装在旋转电机302的输出轴上,从动锥齿305固定安装在旋转台301的外部;从动锥齿305围绕旋转台301一周,主动锥齿304与从动锥齿305齿合连接;支撑板401的数量为两个,工件台402通过连接轴403活动连接在两个支撑板401之间,气缸404固定安装在旋转台301的上部靠近后方位置,轴座405固定安装在工件台402的上部靠近后方位置;气缸404的输出轴与轴座405之间设有轴杆,工件台402的顶部与支撑板401的顶部平齐;焊烟净化机构5包括有净化箱501、风机502、抽风管503、导管504、第一立柱505、第二立柱506、第一套环507、第二套环508、横杆509、吸烟罩5010、紧固螺栓5011、活性炭填料5012和网罩5013,净化箱501固定安装在旋转台301的上部一侧位置,风机502固定安装在旋转台301的上部另一侧位置,抽风管503的两端分别与风机502的进风口和净化箱501的一侧底部固定连接,导管504的一端固定安装在净化箱501的顶部居中位置,第一立柱505固定安装在支撑板401的顶部前部位置,第二立柱506固定安装在支撑板401的顶部后部位置,第一套环507套设在第一立柱505的外部,第二套环508套设在第二立柱506的外部,横杆509的两端固定连接在第一套环507和第二套环508之间,吸烟罩5010固定安装在横杆509的一侧,紧固螺栓5011螺纹连接在第一套环507的外部,网罩5013固定安装在净化箱501的内部底部拐角位置,活性炭填料5012填充在净化箱501的内部位于网罩5013的外侧;导管504的另一端通过三通管与吸烟罩5010固定连接,紧固螺栓5011贯穿第一套环507抵紧在第一立柱505的外部;移动电机8的输出轴与丝杆10固定连接,丝杆10与第一滑块6和第二滑块7螺纹连接。The rotary table 301 is rotatably connected to the upper middle position of the sliding seat 2 through the rotating shaft 303, the rotary motor 302 is fixedly installed on the upper side of the sliding seat 2, the driving bevel gear 304 is fixedly installed on the output shaft of the rotary motor 302, and the driven cone The teeth 305 are fixedly installed on the outside of the rotary table 301; the driven bevel teeth 305 surround the rotary table 301, and the driving bevel teeth 304 are connected with the driven bevel teeth 305; the number of support plates 401 is two, and the workpiece table 402 is connected by The shaft 403 is movably connected between the two support plates 401, the cylinder 404 is fixedly installed on the upper part of the rotary table 301 near the rear, and the shaft seat 405 is fixedly installed on the upper part of the workpiece table 402 near the rear; the output shaft of the air cylinder 404 and the shaft seat A shaft is arranged between 405, and the top of the workpiece table 402 is flush with the top of the support plate 401; Two uprights 506, first collar 507, second collar 508, cross bar 509, smoke cover 5010, fastening bolts 5011, activated carbon packing 5012 and net cover 5013, the purification box 501 is fixedly installed on the upper side of the rotary table 301 Position, the fan 502 is fixedly installed on the other side of the upper part of the rotary table 301, the two ends of the exhaust pipe 503 are fixedly connected to the air inlet of the fan 502 and the bottom of one side of the purification box 501 respectively, and one end of the duct 504 is fixedly installed in the purification box 501. The top of the box 501 is in the center position, the first column 505 is fixedly installed at the top front position of the support plate 401, the second column 506 is fixedly installed at the top rear position of the support plate 401, and the first collar 507 is sleeved on the first column Outside the 505, the second collar 508 is sleeved on the outside of the second column 506, the two ends of the cross bar 509 are fixedly connected between the first collar 507 and the second collar 508, and the smoking cover 5010 is fixedly installed on the cross bar. On one side of 509, the fastening bolts 5011 are threadedly connected to the outside of the first collar 507, the mesh cover 5013 is fixedly installed at the inner bottom corner of the purification box 501, and the activated carbon filler 5012 is filled in the interior of the purification box 501. Outside; the other end of the conduit 504 is fixedly connected to the smoking hood 5010 through a three-way pipe, and the fastening bolt 5011 penetrates the first collar 507 and is pressed against the outside of the first column 505; the output shaft of the mobile motor 8 is fixedly connected to the screw rod 10 , the screw rod 10 is connected with the first sliding block 6 and the second sliding block 7 by thread.
一种焊接机器人加工用工作台的使用方法,该使用方法具体包括以下步骤:A method of using a workbench for welding robot processing, the using method specifically includes the following steps:
步骤一:将需要焊接的工件利用外部夹具固定在工件台402的上部,移动电机8工作带动丝杆10转动,丝杆10通过与第一滑块6和第二滑块7之间的螺纹作用带动第一滑块6和第二滑块7移动,从而带动滑座2在支撑台1的上部滑动,水平方向调节待焊接工件位置;Step 1: Fix the workpiece to be welded on the upper part of the workpiece table 402 with an external fixture, and the moving motor 8 works to drive the screw rod 10 to rotate, and the screw rod 10 acts through the thread between the first slider 6 and the second slider 7 Drive the first sliding block 6 and the second sliding block 7 to move, thereby driving the sliding seat 2 to slide on the upper part of the support table 1, and adjust the position of the workpiece to be welded in the horizontal direction;
步骤二:启动旋转电机302工作,旋转电机302的输出轴带动主动锥齿304转动,主动锥齿304通过与从动锥齿305之间的齿合效果带动从动锥齿305转动,从而带动旋转台301通过转轴303在滑座2的上部转动,水平方向调节待焊接工作角度;Step 2: Start the rotating motor 302 to work, the output shaft of the rotating motor 302 drives the driving bevel teeth 304 to rotate, and the driving bevel teeth 304 drive the driven bevel teeth 305 to rotate through the meshing effect with the driven bevel teeth 305, thereby driving the rotation The table 301 rotates on the upper part of the sliding seat 2 through the rotating shaft 303, and the working angle to be welded is adjusted in the horizontal direction;
步骤三:启动气缸404工作,气缸404的输出杆延伸或缩短,使得气缸404的输出杆带动轴座405移动,从而带动工件台402通过连接轴403在两个支撑板401之间转动,垂直方向调节待焊接工件角度;Step 3: Start the air cylinder 404 to work, the output rod of the air cylinder 404 is extended or shortened, so that the output rod of the air cylinder 404 drives the shaft seat 405 to move, thereby driving the workpiece table 402 to rotate between the two support plates 401 through the connecting shaft 403, and the vertical direction Adjust the angle of the workpiece to be welded;
步骤四:焊接机器人在焊接的时候,风机502工作,通过抽风管503向净化箱501的内部抽风,使得焊接时产生的烟气通过吸烟罩5010进入到导管504的内部,经过导管504进入到净化箱501的内部,透过净化箱501内部的活性炭填料5012后被风机502抽出,完成对焊烟的净化工作;Step 4: When the welding robot is welding, the fan 502 is working, and the air is drawn into the purification box 501 through the exhaust duct 503, so that the smoke generated during welding enters the interior of the duct 504 through the hood 5010, and enters the duct 504 through the duct 504. The inside of the purification box 501 is drawn out by the fan 502 after passing through the activated carbon filler 5012 inside the purification box 501 to complete the purification of welding fume;
步骤五:转动两个紧固螺栓5011,使得紧固螺栓5011脱离第一立柱505和第二立柱506的外表,然后将第一套环507和第二套环508利用横杆509在第一立柱505和第二立柱506的外部滑动,使得吸烟罩5010的高度产生变化,调节到合适的高度后,再次转动两个紧固螺栓5011,使得紧固螺栓5011抵紧在第一立柱505和第二立柱506的外部,即可将第一套环507和第二套环508的位置固定。Step 5: Rotate the two fastening bolts 5011 so that the fastening bolts 5011 are separated from the outer surface of the first column 505 and the second column 506, and then the first collar 507 and the second collar 508 are connected to the first column by the cross bar 509. 505 and the outside of the second column 506 slide, so that the height of the smoking hood 5010 changes, after adjusting to a suitable height, turn the two fastening bolts 5011 again, so that the fastening bolts 5011 abut against the first column 505 and the second The positions of the first collar 507 and the second collar 508 can be fixed on the outside of the upright post 506 .
本发明通过设置旋转机构3,启动旋转电机302工作,旋转电机302的输出轴带动主动锥齿304转动,主动锥齿304通过与从动锥齿305之间的齿合效果带动从动锥齿305转动,从而带动旋转台301通过转轴303在滑座2的上部转动,水平方向调节待焊接工作角度,能够实现旋转的功能,在焊接的时候,能够水平方向旋转焊接工件,无需取出工件进行二次安装,减少了工作的繁琐性,提高工作效率;通过设置角度调节机构4,启动气缸404工作,气缸404的输出杆延伸或缩短,使得气缸404的输出杆带动轴座405移动,从而带动工件台402通过连接轴403在两个支撑板401之间转动,垂直方向调节待焊接工件角度,具备垂直方向角度调节的功能,能够满足焊接机器人对焊接工作角度的要求,提高焊接效果,减少工作耗时;通过设置焊烟净化机构5,风机502工作,通过抽风管503向净化箱501的内部抽风,使得焊接时产生的烟气通过吸烟罩5010进入到导管504的内部,经过导管504进入到净化箱501的内部,透过净化箱501内部的活性炭填料5012后被风机502抽出,完成对焊烟的净化工作,能够对焊接时产生的焊烟进行处理,避免焊烟直接排放对工作人员产生身体健康上的影响,使用效果更好,并且具备高度调节功能,可以方便人们根据工件高度调节吸烟罩5010的高度,适用范围更加广泛。In the present invention, by setting the rotating mechanism 3, the rotating motor 302 is started to work, the output shaft of the rotating motor 302 drives the driving bevel teeth 304 to rotate, and the driving bevel teeth 304 drive the driven bevel teeth 305 through the meshing effect with the driven bevel teeth 305. Rotating, thereby driving the rotary table 301 to rotate on the upper part of the sliding seat 2 through the rotating shaft 303, and adjusting the working angle to be welded in the horizontal direction, which can realize the function of rotation. During welding, the welding workpiece can be rotated in the horizontal direction without taking out the workpiece for secondary The installation reduces the tediousness of the work and improves the work efficiency; by setting the angle adjustment mechanism 4, the cylinder 404 is activated to work, and the output rod of the cylinder 404 is extended or shortened, so that the output rod of the cylinder 404 drives the shaft seat 405 to move, thereby driving the workpiece table. 402 rotates between the two support plates 401 through the connecting shaft 403, adjusts the angle of the workpiece to be welded in the vertical direction, and has the function of adjusting the angle in the vertical direction, which can meet the requirements of the welding robot for the welding work angle, improve the welding effect, and reduce work time. By setting the welding fume purification mechanism 5, the fan 502 works, and the air is drawn to the interior of the purification box 501 through the exhaust duct 503, so that the smoke generated during welding enters the interior of the duct 504 through the smoking hood 5010, and enters the purification through the duct 504. The inside of the box 501 passes through the activated carbon filler 5012 inside the purification box 501 and is drawn out by the fan 502 to complete the purification of the welding fume, which can deal with the welding fume generated during welding, and avoid the direct discharge of the welding fume to cause physical harm to the staff. The impact on health, the use effect is better, and it has a height adjustment function, which can facilitate people to adjust the height of the smoking hood 5010 according to the height of the workpiece, and the scope of application is wider.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

  1. 一种焊接机器人加工用工作台,其特征在于:包括支撑台(1),所述支撑台(1)的上部滑动安装有滑座(2),所述滑座(2)的上部设有旋转机构(3),所述旋转机构(3)包括有旋转台(301)、旋转电机(302)、转轴(303)、主动锥齿(304)和从动锥齿(305),所述旋转台(301)的上部设有角度调节机构(4),所述角度调节机构(4)包括有支撑板(401)、工件台(402)、连接轴(403)、气缸(404)和轴座(405),所述旋转台(301)的上部与支撑板(401)之间设有焊烟净化机构(5),所述滑座(2)的底部固定安装有第一滑块(6)和第二滑块(7),所述第一滑块(6)位于第二滑块(7)的一侧位置,所述支撑台(1)的内部一侧位置固定安装有移动电机(8),所述支撑台(1)的内部位于移动电机(8)的一侧位置固定安装有固定座(9),所述支撑台(1)的内部通过固定座(9)活动连接有丝杆(10)。A welding robot processing workbench is characterized by comprising a support table (1), a sliding seat (2) is slidably installed on the upper part of the support table (1), and a rotating seat (2) is installed on the upper part of the sliding seat (2). Mechanism (3), the rotating mechanism (3) includes a rotating table (301), a rotating motor (302), a rotating shaft (303), a driving bevel tooth (304) and a driven bevel tooth (305), the rotating table The upper part of (301) is provided with an angle adjustment mechanism (4), and the angle adjustment mechanism (4) includes a support plate (401), a workpiece table (402), a connecting shaft (403), a cylinder (404) and a shaft seat (401). 405), a welding fume purification mechanism (5) is arranged between the upper part of the rotary table (301) and the support plate (401), and the bottom of the sliding seat (2) is fixedly installed with a first sliding block (6) and A second sliding block (7), the first sliding block (6) is located at one side of the second sliding block (7), and a moving motor (8) is fixedly installed on one side of the inner side of the support table (1). , a fixing seat (9) is fixedly installed inside the support table (1) at one side of the moving motor (8), and the inside of the support table (1) is movably connected with a lead screw ( 10).
  2. 根据权利要求1所述的一种焊接机器人加工用工作台,其特征在于:所述旋转台(301)通过转轴(303)转动连接在滑座(2)的上部中间位置,所述旋转电机(302)固定安装在滑座(2)的上部一侧位置,所述主动锥齿(304)固定安装在旋转电机(302)的输出轴上,所述从动锥齿(305)固定安装在旋转台(301)的外部。A welding robot processing workbench according to claim 1, characterized in that: the rotary table (301) is rotatably connected to the upper middle position of the sliding seat (2) through a rotary shaft (303), and the rotary motor ( 302) is fixedly installed on the upper side of the sliding seat (2), the driving bevel teeth (304) are fixedly installed on the output shaft of the rotary motor (302), and the driven bevel teeth (305) are fixedly installed on the rotating motor (302). The exterior of the desk (301).
  3. 根据权利要求2所述的一种焊接机器人加工用工作台,其特征在于:所述从动锥齿(305)围绕旋转台(301)一周,所述主动锥齿(304)与从动锥齿(305)齿合连接。A welding robot processing workbench according to claim 2, characterized in that: the driven bevel teeth (305) surround the rotary table (301) once, and the driving bevel teeth (304) are connected to the driven bevel teeth (305) Toothed connection.
  4. 根据权利要求1所述的一种焊接机器人加工用工作台,其特征在于:所述支撑板(401)的数量为两个,所述工件台(402)通过连接轴(403)活动连接在两个支撑板(401)之间,所述气缸(404)固定安装在旋转台(301)的上部靠近后方位置,所述轴座(405)固定安装在工件台(402)的上部靠近后方位置。The welding robot processing worktable according to claim 1, characterized in that: the number of the support plates (401) is two, and the workpiece table (402) is movably connected to the two through a connecting shaft (403). Between the supporting plates (401), the cylinder (404) is fixedly installed on the upper part of the rotary table (301) near the rear, and the shaft seat (405) is fixedly installed on the upper part of the workpiece table (402) near the rear.
  5. 根据权利要求1所述的一种焊接机器人加工用工作台,其特征在于:所述气缸(404)的输出轴与轴座(405)之间设有轴杆,所述工件台(402)的顶部与支撑板(401)的顶部平齐。A welding robot processing workbench according to claim 1, characterized in that: a shaft rod is provided between the output shaft of the air cylinder (404) and the shaft seat (405), and the workpiece table (402) is provided with a shaft rod. The top is flush with the top of the support plate (401).
  6. 根据权利要求1所述的一种焊接机器人加工用工作台,其特征在于:所述焊烟净化机构(5)包括有净化箱(501)、风机(502)、抽风管(503)、导管(504)、第一立柱(505)、第二立柱(506)、第一套环(507)、第二套环(508)、横杆(509)、吸烟罩(5010)、紧固螺栓(5011)、活性炭填料(5012)和网罩(5013),所述净化箱(501)固定安装在旋转台(301)的上部一侧位置,所述风机(502)固定安装在旋转台(301)的上部另一侧位置,所述抽风管(503)的两端分别与风机(502)的进风口和净化箱(501)的一侧底部固定连接,所述导管(504)的一端固定安装在净化箱(501)的顶部居中位置,所述第一立柱(505)固定安装在支撑板(401)的顶部前部位置,所述第二立柱(506)固定安装在支撑板(401)的顶部后部位置,所述第一套环(507)套设在第一立柱(505)的外部,所述第二套环(508)套设在第二立柱(506)的外部,所述横杆(509)的两端固定连接在第一套环(507)和第二套环(508)之间,所述吸烟罩(5010)固定安装在横杆(509)的一侧,所述紧固螺栓(5011)螺纹连接在第一套环(507)的外部,所述网罩(5013)固定安装在净化箱(501)的内部底部拐角位置,所述活性炭填料(5012)填充在净化箱(501)的内部位于网罩(5013)的外侧。A welding robot processing workbench according to claim 1, characterized in that: the welding fume purification mechanism (5) comprises a purification box (501), a fan (502), an air extraction pipe (503), a duct (504), the first column (505), the second column (506), the first collar (507), the second collar (508), the cross bar (509), the smoke cover (5010), the fastening bolts ( 5011), activated carbon packing (5012) and net cover (5013), the purification box (501) is fixedly installed on the upper side of the rotary table (301), and the fan (502) is fixedly installed on the rotary table (301) On the other side of the upper part of the duct (503), the two ends of the exhaust pipe (503) are respectively fixedly connected to the air inlet of the fan (502) and the bottom of one side of the purification box (501), and one end of the duct (504) is fixedly installed At the top center position of the purification box (501), the first column (505) is fixedly installed at the top front position of the support plate (401), and the second column (506) is fixedly installed on the support plate (401). At the rear of the top, the first collar (507) is sleeved on the outside of the first column (505), the second collar (508) is sleeved on the outside of the second column (506), and the horizontal Both ends of the rod (509) are fixedly connected between the first collar (507) and the second collar (508). The fixing bolt (5011) is screwed on the outside of the first collar (507), the mesh cover (5013) is fixedly installed at the inner bottom corner of the purification box (501), and the activated carbon filler (5012) is filled in the purification box The inside of (501) is on the outside of the grille (5013).
  7. 根据权利要求6所述的一种焊接机器人加工用工作台,其特征在于:所述导管(504)的另一端通过三通管与吸烟罩(5010)固定连接,所述紧固螺栓(5011)贯穿第一套环(507)抵紧在第一立柱(505)的外部。A welding robot processing workbench according to claim 6, characterized in that: the other end of the conduit (504) is fixedly connected to the smoking hood (5010) through a three-way pipe, and the fastening bolt (5011) The penetrating first collar (507) abuts against the outside of the first upright post (505).
  8. 根据权利要求1所述的一种焊接机器人加工用工作台,其特征在于:所述移动电机(8)的输出轴与丝杆(10)固定连接,所述丝杆(10)与第一滑块(6)和第二滑块(7)螺纹连接。A welding robot processing workbench according to claim 1, characterized in that: the output shaft of the moving motor (8) is fixedly connected to the lead screw (10), and the lead screw (10) is connected to the first slide screw (10). The block (6) and the second sliding block (7) are screwed together.
  9. 一种采用权利要求1所述的焊接机器人加工用工作台的使用方法,其特征在于,该使用方法具体包括以下步骤:A method of using the welding robot processing workbench according to claim 1, wherein the using method specifically comprises the following steps:
    步骤一:将需要焊接的工件利用外部夹具固定在工件台(402)的上部,移动电机(8)工作带动丝杆(10)转动,丝杆(10)通过与第一滑块(6)和第二滑块(7)之间的螺纹作用带动第一滑块(6)和第二滑块(7)移动,从而带动滑座(2)在支撑台(1)的上部滑动,水平方向调节待焊接工件位置;Step 1: Fix the workpiece to be welded on the upper part of the workpiece table (402) with an external fixture, and the moving motor (8) works to drive the lead screw (10) to rotate, and the lead screw (10) passes through the first slider (6) and The thread action between the second sliding blocks (7) drives the first sliding block (6) and the second sliding block (7) to move, thereby driving the sliding seat (2) to slide on the upper part of the support table (1), and adjust the horizontal direction. The position of the workpiece to be welded;
    步骤二:启动旋转电机(302)工作,旋转电机(302)的输出轴带动主动锥齿(304)转动,主动锥齿(304)通过与从动锥齿(305)之间的齿合效果带动从动锥齿(305)转动,从而带动旋转台(301)通过转轴(303)在滑座(2)的上部转动,水平方向调节待焊接工作角度;Step 2: Start the rotary motor (302) to work, the output shaft of the rotary motor (302) drives the driving bevel teeth (304) to rotate, and the driving bevel teeth (304) are driven by the meshing effect with the driven bevel teeth (305). The driven bevel tooth (305) rotates, thereby driving the rotary table (301) to rotate on the upper part of the sliding seat (2) through the rotating shaft (303), and the working angle to be welded is adjusted horizontally;
    步骤三:启动气缸(404)工作,气缸(404)的输出杆延伸或缩短,使得气缸(404)的输出杆带动轴座(405)移动,从而带动工件台(402)通过连接轴(403)在两个支撑板(401)之间转动,垂直方向调节待焊接工件角度;Step 3: Start the air cylinder (404) to work, the output rod of the air cylinder (404) is extended or shortened, so that the output rod of the air cylinder (404) drives the shaft seat (405) to move, thereby driving the workpiece table (402) through the connecting shaft (403) Rotate between the two support plates (401) to adjust the angle of the workpiece to be welded vertically;
    步骤四:焊接机器人在焊接的时候,风机(502)工作,通过抽风管(503)向净化箱(501)的内部抽风,使得焊接时产生的烟气通过吸烟罩(5010)进入到导管(504)的内部,经过导管(504)进入到净化箱(501)的内部,透过净化箱(501)内部的活性炭填料(5012)后被风机(502)抽出,完成对焊烟的净化工作;Step 4: When the welding robot is welding, the fan (502) works, and the air is drawn into the purification box (501) through the exhaust duct (503), so that the flue gas generated during welding enters the duct (5010) through the hood (5010). 504) enters the interior of the purification box (501) through the conduit (504), passes through the activated carbon filler (5012) inside the purification box (501), and is drawn out by the fan (502) to complete the purification of welding fume;
    步骤五:转动两个紧固螺栓(5011),使得紧固螺栓(5011)脱离第一立柱(505)和第二立柱(506)的外表,然后将第一套环(507)和第二套环(508)利用横杆(509)在第一立柱(505)和第二立柱(506)的外部滑动,使得吸烟罩(5010)的高度产生变化,调节到合适的高度后,再次转动两个紧固螺栓(5011),使得紧固螺栓(5011)抵紧在第一立柱(505)和第二立柱(506)的外部,即可将第一套环(507)和第二套环(508)的位置固定。Step 5: Turn the two tightening bolts (5011) so that the tightening bolts (5011) are separated from the outer surfaces of the first column (505) and the second column (506), and then remove the first ring (507) and the second The ring (508) slides on the outside of the first upright (505) and the second upright (506) by using the cross bar (509), so that the height of the smoking hood (5010) changes, and after adjusting to a suitable height, turn the two again Fasten the bolts (5011) so that the fastening bolts (5011) abut against the outside of the first column (505) and the second column (506), then the first collar (507) and the second collar (508) ) is fixed.
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CN116475686B (en) * 2023-05-16 2023-12-19 武义扬升机械设备有限公司 Repair equipment and processing method for outer circular welding machine
CN116372807B (en) * 2023-06-06 2023-08-11 新乡职业技术学院 Workbench for machining cylindrical part
CN116372807A (en) * 2023-06-06 2023-07-04 新乡职业技术学院 Workbench for machining cylindrical part
CN116652469B (en) * 2023-07-25 2023-10-13 湖南湘船钢构有限公司 Welding device and method for steel structure bridge construction
CN116652469A (en) * 2023-07-25 2023-08-29 湖南湘船钢构有限公司 Welding device and method for steel structure bridge construction
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CN116900563B (en) * 2023-07-27 2024-04-02 山东衡达有限责任公司 Continuous welding device for beam-column type bridge guardrail upright post
CN116916644A (en) * 2023-09-14 2023-10-20 苏州易启康电子科技有限公司 Intelligent conveying equipment for PCB (printed circuit board) dividing machine
CN116916644B (en) * 2023-09-14 2023-12-19 苏州易启康电子科技有限公司 Intelligent conveying equipment for PCB (printed circuit board) dividing machine

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