WO2022037486A1 - Roll system of six-layer parallel-roll straightener - Google Patents

Roll system of six-layer parallel-roll straightener Download PDF

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Publication number
WO2022037486A1
WO2022037486A1 PCT/CN2021/112455 CN2021112455W WO2022037486A1 WO 2022037486 A1 WO2022037486 A1 WO 2022037486A1 CN 2021112455 W CN2021112455 W CN 2021112455W WO 2022037486 A1 WO2022037486 A1 WO 2022037486A1
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WIPO (PCT)
Prior art keywords
roll
roller
base
box
seat
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PCT/CN2021/112455
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French (fr)
Chinese (zh)
Inventor
张红伟
梁涛
卢保强
李国庆
李玲玉
孔德文
Original Assignee
泰安华鲁锻压机床有限公司
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Publication of WO2022037486A1 publication Critical patent/WO2022037486A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/06Removing local distortions

Definitions

  • the invention relates to a partial component of a six-fold type parallel roller leveler, in particular to a roll system of a six-fold type parallel roller leveler.
  • Light alloy sheets have low density, light weight, high surface brightness, and are widely used in materials.
  • the original plate shape of the quenched plate of light alloy plate is poor, the local unevenness of the plate after quenching is large, and there are obvious buckling defects and lotus edge defects.
  • the roller system with traditional structure is difficult to level, and a set of energy The leveling work can only be carried out by the roll system that adjusts the deflection curve of the work roll.
  • the present invention provides a six-fold parallel roller straightening machine which prolongs the service life of the roller system, improves the processing quality of the plate surface, and meets the requirements for plate leveling of plates with obvious buckling defects and ruffle defects. Roller system.
  • a roll system of a six-fold type parallel roller straightening machine comprises a base of a main machine, a lower roll box is installed on the base of the main machine, an upper roll box is arranged above the lower roll box, and the upper roll box and the lower roll box are respectively installed with working rolls
  • the intermediate roll and the backup roll are characterized in that: the upper roll box includes an upper base, the lower roll box includes a lower base placed above the base of the main machine, the work roll is installed on the work roll seat, and the backup roll is installed on the backup roll seat.
  • Above the backup roller seat of the upper roller box and below the backup roller seat of the lower roller box are respectively installed backup roller adjustment devices, and the backup roller adjustment devices are connected with the backup roller seat through support pins.
  • the support roller adjusting device includes an upward inclined iron block and a downward inclined iron block placed under the support pin in turn, the upper inclined iron block and the downward inclined iron block are installed in the groove of the base of the main machine, and the upward inclined iron block is in the groove. It can only move up and down, the bottom surface of the downward inclined iron block is in constant contact with the bottom surface of the groove, and the downward inclined iron block can move horizontally along the length direction of the groove.
  • the side of the downward inclined iron block is connected to the servo oil cylinder, and the piston rod of the servo oil cylinder is connected to the side of the downward inclined iron block through the connecting rod.
  • the servo oil cylinder is installed on the oil cylinder seat, and the oil cylinder seat is installed on the base of the main engine.
  • a first guide seat and a second guide seat are provided, the first guide seat is connected with the oil cylinder seat, the second guide seat is connected with the baffle plate, and the baffle plate is installed on the base of the main engine.
  • a gravity balance device is arranged between the upper base and the support roller seat.
  • the gravity balance device includes a screw rod installed on the upper base.
  • the screw rod passes through a pin shaft installed on the support roller seat.
  • a butterfly spring with a nut installed at the bottom of the threaded rod.
  • Positioning pins are respectively installed between the two sides of the upper base and the lower base.
  • a positioning ring is arranged between the upper roll box and the lower roll box, and the two arc surfaces of the positioning ring are respectively tangent to the work rolls.
  • Positioning strips are respectively provided on both sides of the intermediate roller, and positioning blocks are respectively provided on the left and right sides of the positioning strip.
  • a positioning block is provided on the side of the work roll base, and the positioning block can rotate around the upper base or the lower base.
  • the outer sides of the work rolls on both sides of the upper roll box are respectively provided with sheet material guide blocks.
  • the outer sides of the work rolls on both sides of the lower roll box are respectively provided with support plates.
  • Arc blocks are respectively installed on both sides of the upper base.
  • the lower roller box locking device includes a locking oil cylinder.
  • the locking oil cylinder is installed on the locking seat, and the front end of the locking oil cylinder is connected to a locking block.
  • the tightening block locks the lower roller box on the base of the host by cooperating with the pressing block installed on the lower base.
  • Both ends of the intermediate roller are installed in the self-aligning ball bearing, the self-aligning ball bearing is installed on the intermediate roller seat, and the outer side of the self-aligning ball bearing is closely fitted with a pressure cover, and the pressure cover passes through the elastic block stuck in the hole of the intermediate roller seat. Ring positioning, the middle roller is provided with a spiral groove.
  • the design of the roll system can realize the adjustment of the crown of the work rolls, so as to facilitate the leveling of plates with buckling defects and scallop defects;
  • the purpose of sharing one set of crown adjustment device for multiple sets of rollers is achieved.
  • Figure 5 is a schematic view of the front structure of the work roll seat of the present invention.
  • Figure 6 is a schematic side view of the structure of the work roll seat of the present invention.
  • FIG. 7 is a schematic structural diagram of the lower roll crown adjustment device of the present invention.
  • FIG. 8 is a schematic structural diagram of the lower roller box locking device of the present invention.
  • Figure 9 is a schematic structural diagram of the front view of the input end of the work roll of the present invention.
  • FIG. 10 is a schematic structural diagram of the side view of the input end of the work roll of the present invention.
  • FIG. 11 is a schematic diagram of the support pin installation structure of the present invention.
  • FIG. 13 is a schematic diagram of the matching structure of the intermediate roller and the intermediate roller seat of the present invention.
  • the accompanying drawing is a specific embodiment of the present invention.
  • This embodiment includes a main machine base 1, a lower roll box 2 is installed on the main machine base 1, an upper roll box 3 is arranged above the lower roll box 2, and a work roll 4 and an intermediate roll are respectively installed on the upper roll box 3 and the lower roll box 2.
  • the upper roll box 3 includes an upper base 7
  • the lower roll box 2 includes a lower base 8 placed above the base 1 of the main machine
  • the work roll 4 is installed on the work roll seat 9
  • the backup roll 6 is installed on the backup roll seat 10, above the backup roller seat 10 of the upper roller box 3 and below the backup roller seat 10 of the lower roller box 2 are respectively installed backup roller adjustment devices 11, the backup roller adjustment device 11 is connected with the backup roller seat 10 through the support pin 13.
  • the support roller adjusting device 11 includes an upwardly inclined iron block 14 and a downwardly inclined iron block 15 placed under the support pin 13 in sequence.
  • the iron block 14 can only move up and down in the groove 16 .
  • the side of the downward inclined iron block 15 is connected to the servo oil cylinder 17, and the piston rod of the servo oil cylinder 17 is connected to the side of the downward inclined iron block 15 through the connecting rod 18.
  • a first guide seat 20 and a second guide seat 21 are respectively provided on both sides of the upper inclined iron block 14.
  • the first guide seat 20 is connected with the oil cylinder seat 19, and the second guide seat 21 is connected with the baffle plate 22.
  • the baffle plate 22 is installed on the base 1 of the main unit.
  • Positioning pins 23 are respectively installed between the two sides of the upper base 7 and the lower base 8 .
  • a positioning ring 24 is provided between the upper roll box 3 and the lower roll box 2 , and two arc surfaces of the positioning ring 24 are tangent to the work roll 4 respectively.
  • Positioning strips 25 are respectively provided on both sides of the intermediate roller 5
  • positioning blocks 26 are respectively provided on the left and right sides of the positioning strip 25 .
  • a positioning block 27 is provided on the side of the work roll base 9 , and the positioning block 27 can rotate around the upper base 7 or the lower base 8 .
  • Sheet material guide blocks 28 are respectively provided on the outer sides of the work rolls 4 on both sides of the upper roll box 3 .
  • a lower roller box locking device 31 is arranged between the lower roller box 2 and the base 1 of the main engine.
  • the lower roller box locking device 31 includes a locking oil cylinder 32, which is installed on the locking seat 33 and the front end of the locking oil cylinder 32.
  • the locking block 34 is connected, and the locking block 34 locks the lower roller box 2 on the base 1 of the main machine by cooperating with the pressing block 35 installed on the lower base 8 .
  • Both ends of the middle roller 5 are installed in the self-aligning ball bearing 40, the self-aligning ball bearing 40 is installed on the middle roller seat 41, and the outer side of the self-aligning ball bearing 40 is closely fitted with a pressure cover 42, and the pressure cover 42 is clamped on the middle roller seat by The elastic retaining ring 43 in the hole 41 is positioned, and the intermediate roller 5 is provided with a spiral groove 44 .
  • the upper base 7 is a welding piece structure, which is the installation base of the entire upper roller box 3, and there are multiple sets of guide grooves for installing the support roller base 10 on it; there is an installation work.
  • the groove of the roller seat 9 has a positioning groove for installing the positioning block 27 on the side of the groove, a craft square hole for installing the screw above the groove, and a slot for installing the arc block 30 on both sides of the upper base 7 .
  • the backup roller seat 10 is fixed on the upper base 7 by the disc spring 38, the screw 36 and the nut 39.
  • the disc spring 38 provides the elastic force to overcome its own weight, so that the backup roller seat 10 and the backup roller adjusting device 11 fit together.
  • the disc spring 38 is retractable to ensure a flexible connection.
  • the gravity balance device 12 is only used for the gravity balance of the upper backup roll 6 , which can prevent the upper backup roll seat 10 from being separated from the support pin 13 , and also avoid the additional deflection deformation of the upper work roll 4 due to the weight of the upper backup roll 6 . .
  • the backup rollers 6 of the upper roll box 3 are mounted on the backup roller base 10 through bearings, the middle rollers 5 are located at the lower part of the backup rollers 6, and each middle roller 5 is in contact with two sets of backup rollers 6. A smaller group.
  • the work rolls 4 are located at the lower part of the intermediate rolls 5. Each work roll 4 is in contact with two intermediate rolls 5.
  • the number of work rolls 4 is one less than the number of intermediate rolls 5;
  • the ratio of the diameter of 5 to the diameter of work roll 4 is between 0.6-0.8.
  • the positions of the two outermost backup rolls 6 are moved down relative to the positions of the other backup rolls 6, to ensure that the center of the outermost intermediate roll 5 is within the line connecting the outermost work roll 4 and the center of the outermost backup roll 6, and to ensure that the work roll 4 is the most The outer intermediate roll 5 does not come out of the roll train.
  • a positioning strip 25 is provided on both sides of the intermediate roller 5, and is positioned with the positioning blocks 26 on the left and right sides, and the intermediate roller 5 is positioned during the installation process.
  • the 4-axis head of the work roll is processed with an involute external spline, and the number of spline teeth is even. It cooperates with the internal spline of the shaft head of the transmission shaft to realize power input.
  • the intermediate roller 5 is a long cylindrical shape with shaft heads for mounting bearings at both ends, and the diameter of the shaft head is smaller than the diameter of the roller body of the intermediate roller 5 .
  • the spiral groove 44 is 2 to 3 mm deep and 3 to 5 mm wide. The spiral groove 44 can effectively store the adhering spray lubricating fluid and push the lubricating fluid to the full length of the work roll 5 to effectively prolong the effect of the spray lubricating fluid. Time, expand the distribution range, reduce the friction between the work roll 4 and the plate during plate leveling, and improve the surface quality of the plate.
  • the rotation of the spiral grooves 44 can push the foreign objects to both ends of the intermediate roll 5, so as to prevent the foreign objects from adhering to the work roll 4, the intermediate roll 5 or the backup roll 6 and affecting the work roll 4.
  • the service life of the intermediate roll 5 and the backup roll 6 avoid foreign matter falling on the sheet and damage the surface of the work roll 4 and the sheet surface, and prolong the service life of the work roll 4, the middle roll 5 and the backup roll 6.
  • the use of the self-aligning ball bearing 40 enables the intermediate roll 5 to generate a certain swing angle relative to the intermediate roll base 41, so that the intermediate roll 5 can follow the work roll 4 to form the required deflection curve for leveling.
  • the shoulder of the intermediate roller 5 is in contact with the self-aligning ball bearing 40 at one end, and one end is free.
  • the intermediate roller 5 can retract relative to the self-aligning ball bearing 40 without interfering with the bearing seat.
  • the intermediate roll 5 follows the deformation and keeps in contact with the work roll 4 over the entire length of the roll body to ensure the plate leveling effect.
  • the free end of the intermediate roller seat 41 is a spherical surface, and a positioning step symmetrical about the center is processed, which facilitates the installation and positioning of the intermediate roller 5 .
  • the outer diameter of the intermediate roller seat 41 is smaller than the diameter of the roller body.
  • the oil seal and the gland 42 seal the self-aligning ball bearing 40 in the intermediate roller seat 41. Adding grease to the bearing seat can prolong the service life of the bearing.
  • the middle roller seat 41 is equipped with a pressure-filling oil cup, which is convenient for replenishing the lost grease.
  • the work roll 4 is fixed on the work roll base 9 through bearings, and the work roll base 9 is fixed on the upper base 7 by a safety and flexible device, so as to realize the flexible connection between the work roll base 9 and the upper base 7, and the upper base 7 is provided with an installation safety flexible device.
  • the device has a plurality of square holes, the upper surface of each square hole is provided with a through hole corresponding to the wire hole on the lower surface of the work roll base 9, the safety and flexible device is composed of screws 45 and disc springs 46, and the disc springs 46 are sleeved on On the screw 45, the screw 45 passes through the upper surface of the square hole and is provided with a through hole to be fixed on the wire hole on the lower surface of the work roll base 9, and at the same time press the disc spring 46, the work roll base 9 can be relative to the upper base 7.
  • the coned disc spring 46 can be raised and lowered within the range of expansion and contraction to avoid damage to the work roll 4 due to misoperation of the roll crown adjustment device of the work roll 4 .
  • the hardness of the work roll 4 is higher than that of the intermediate roll 5, and the hardness of the intermediate roll 5 is higher than that of the backup roll 6. This hardness arrangement makes it possible to avoid damage to the work that is in direct contact with the plate when there are hard foreign objects on the leveled plate. Roller 4 to ensure the quality of the board surface.
  • the surface of the work roll 4 is sprayed with tungsten carbide to ensure that the work roll 4 is wear-resistant and durable.
  • the multiple rows of backup rolls 6 are evenly distributed under the work rolls 4 and the intermediate rolls 5, and constitute the main body of the work rolls 4 to provide supporting force during plate leveling.
  • the intermediate rolls 5 and the work rolls 4 follow the deformation , to form the deflection curve required to correct the buckling defect and the scallop defect, and perform sheet leveling.
  • the work roll 4 of the upper roll box 3 is fixed on the work roll base 9 through self-aligning bearings, and the work roll base 9 is fixed on the upper base 7 by screws and disc springs, so as to realize the flexible connection between the work roll base 9 and the upper base 7,
  • the work roll base 9 can be raised and lowered relative to the upper base 7 .
  • the side surface of the work roll base 9 is matched with the groove of the upper base 7, and the work roll base 9 is positioned along the feeding direction of the equipment sheet through the groove of the upper base 7, so as to avoid the work roll base 9 slipping when the leveling force is applied, which will affect the leveling. flat effect.
  • a positioning block 27 is embedded on the side of the work roll base 9 , the positioning block 27 can be rotated, and the work roll base 9 can swing relative to the upper base 7 in the axial direction of the work roll 4 .
  • the bottom surface of the work roll base 9 is a circular arc surface, and the upper surface of the groove of the upper base 7 matched with it is a flat surface, which facilitates the swing of the work roll base 9 .
  • the design form of the work roll base 9 can better meet the requirements of forming the deflection curve of the work roll 4.
  • the work roll base 9 together with the work roll 4 can be easily and quickly removed, and the work roll 4 and the intermediate roll 5 can be quickly removed. Carry out maintenance; in order to maintain the continuity of production and use, the spare work roll 4 and the work roll seat 9 can be directly replaced.
  • the sheet guide blocks 28 are arranged obliquely at the slightly higher positions on both sides of the work roll 4, and span the entire length of the work roll 4, so as to facilitate the introduction of the sheet with a large amount of deformation between the upper and lower work rolls 4, and prevent the sheet from being caught in the backup rolls 6 and 4. between the intermediate rollers 5, causing equipment damage.
  • a polyurethane layer is attached to the lower surface of the board guide block 28 to avoid scratching the board surface.
  • the arc block 30 is installed on both sides of the upper base 7 and has a certain radian on the outside.
  • the arc block 30 is in contact with the guide rail plate on the side of the column, so that the upper roller box 3 can swing and form the necessary swing angle for sheet leveling.
  • the supporting roll 6, middle roll 5, work roll 4, and work roll seat 9 in the lower roll box 2 are connected and matched with each other, and the relative size relationship is symmetrical with the upper roll box 3.
  • the number of backup rolls 6, intermediate rolls 5, and work rolls 4 Compared with the number of backup rolls 6 , intermediate rolls 5 and work rolls 4 in the upper roll box 3 , there are one more set.
  • the back-up roller assembly in the lower roller box 2 does not have a separate adjustment device.
  • Each group of back-up roller seats 10 is connected to the back-up roller adjusting device 11 through a certain number of support pins 13 through the holes reserved on the bottom surface of the lower base 8, and through the back-up roller
  • the adjusting device 11 is used to adjust the height of the backup roll 6, so that the deflection curve of the work roll 4 changes inversely, so as to obtain the deflection curve required for sheet metal leveling.
  • the servo oil cylinder 17 is fixed on the oil cylinder base 19 by screws, and the oil cylinder base 19 is fixed on the main engine base 1 by keys and screws.
  • the lower inclined iron block 15 and the upper inclined iron block 14 are used together.
  • the lower surface of the iron block 15 is parallel to the upper surface of the upward inclined iron block 14 .
  • the lower surface of the lower inclined iron block 15 is in contact with the bottom surface of the groove 16 provided on the base 1 of the main engine, and the side surfaces of the upper and lower inclined iron blocks are in clearance fit with the side surface of the groove 16, and are guided by the side surface of the groove 16.
  • the lower inclined iron block 15 is connected to the piston rod of the servo cylinder 17 through the first guide seat 20 through the connecting rod 18, the horizontal movement of the lower inclined iron block 15 is controlled by the servo oil cylinder 17, and the upward inclined iron block 14 passes through the first guide seat 20 and The second guide seat 21 is positioned; the first guide seat 20 is connected with the oil cylinder seat 19 and the position is fixed; Through positioning, the upward inclined iron block 14 can only move up and down with one degree of freedom, and cannot slide horizontally, so as to achieve the purpose of converting the horizontal movement of the downward inclined iron block 15 into the up and down movement of the upward inclined iron block 14 .
  • the upper surface of the inclined iron block 14 is in contact with the lower surface of the support pin 13 , and the force and displacement are transmitted to the backup roller seat 10 through the support pin 13 .
  • the servo cylinder 17 is equipped with a built-in sensor, which can accurately control the output displacement of the piston rod. Through the inclination of the up and down inclined iron blocks, the displacement of the up inclined iron block 14 corresponding to the horizontal output of the piston rod displacement can be calculated. 17 The purpose of accurately controlling the deflection of the work roll 4 is adjusted.
  • the adjustment method of the backup rollers in the upper roller box 3 is the same as that of the backup rollers in the lower roller box 2, and the positional relationship is symmetrical up and down.
  • the backup roll adjusting device 11 is independent of the entire set of rolls, and can be applied to another set of rolls when the rolls need to be replaced. Multiple sets of rollers have a set of adjustment devices, thus achieving the purpose of reducing costs.
  • the pallets 29 are arranged on both sides of the work rolls 4 of the lower roll box 2 below the busbar on the work rolls 4 and span the entire length of the work rolls 4 to ensure that the sheet can enter between the upper and lower work rolls 4 smoothly.
  • the upper surface of the pallet 29 is attached with a polyurethane layer to avoid scratching the board surface.
  • a positioning pin 23 is installed on one side of the upper base 7 and the lower base 8, respectively, and there are concentric holes.
  • Base guide strips made of wear-resistant materials are installed on both sides of the upper base 7 and the lower base 8, which play a guiding role when replacing the roller box.
  • a work roll positioning ring 24 is designed between the upper roll box 3 and the lower roll box 2, which is a 1/4 ring.
  • the inner diameter of the ring is the same as that of the work roll 4, and the outer diameter is tangent to the two work rolls 4, so that the When the upper roller box 3 is placed on the lower roller box 2, the axis of each upper roller is aligned with the middle line of the axes of the two lower rollers.
  • the outer diameter of the ring is such that when the upper roll box 3 is placed on the lower roll box 2, the lower generatrix of the upper work roll 4 is 10 mm higher than the upper generatrix of the lower work roll 4.
  • the locking seat 33 is fixed on the base 1 of the main engine by keys and screws, the locking oil cylinder 32 is fixed on the upper part of the locking seat 33, the locking block 34 is connected to the head of the rod of the locking oil cylinder 32, and the pressing block 35 is fixed on the bottom by keys and screws. on base 8.
  • the inclined surface on the locking block 34 is in contact with the inclined surface on the pressing block 35, and the lower base 8 is pressed against the equipment base.
  • the locking device 31 of the lower roller box can be quickly released.
  • the upper roll box 3 and the lower roll box 2 constitute a set of roll structure independent of the equipment. Through the separate design of the roll structure, it is convenient to adjust the roll parameters such as roll diameter, roll distance, and number of rolls. , Arrange multiple sets of rollers and share a set of main frame, which can realize the functions that require multiple levelers on one leveler.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

A roll system of a six-layer parallel-roll straightener, the roll system comprising a main machine base (1), wherein a lower roll box (2) is mounted on the main machine base (1); an upper roll box (3) is provided above the lower roll box (2); a working roll (4), a middle roll (5) and a supporting roll (6) are mounted on each of the upper roll box (3) and the lower roll box (2); the upper roll box (3) comprises an upper base (7); the lower roll box (2) comprises a lower base (8) arranged above the main machine base (1); the working roll (4) is mounted on a working roll seat (9); the supporting roll (6) is mounted on a supporting roll seat (10); supporting roll adjustment devices (11) are respectively arranged above the supporting roll seat (10) of the upper roll box (3) and below the supporting roll seat (10) of the lower roll box (2); and the supporting roll adjustment devices (11) are connected to the supporting roll seats (10) by means of supporting pins (13). The design of the roll system can achieve adjustment of the crown of the working rolls (4), such that plates with buckling defects and corrugated edge defects can be conveniently flattened, and by means of the independent supporting roll adjustment devices (11), same achieves the purpose that multiple roll systems can share one set of crown adjustment devices.

Description

一种六重式平行辊矫直机辊系A roll system of a six-fold parallel roll straightener (一)技术领域(1) Technical field
本发明涉及一种六重式平行辊矫直机的局部构件,特别涉及一种六重式平行辊矫直机辊系。The invention relates to a partial component of a six-fold type parallel roller leveler, in particular to a roll system of a six-fold type parallel roller leveler.
(二)背景技术(2) Background technology
轻合金板材密度低,重量轻,表面光亮度高,材料应用广泛。轻合金板淬火板的板材原始板型较差,经淬火后的板材局部不平度较大,具有明显的瓢曲缺陷和荷叶边缺陷,采用传统结构的辊系难以矫平,需要一套能将工作辊挠度曲线进行调节的辊系才能进行矫平工作。Light alloy sheets have low density, light weight, high surface brightness, and are widely used in materials. The original plate shape of the quenched plate of light alloy plate is poor, the local unevenness of the plate after quenching is large, and there are obvious buckling defects and lotus edge defects. The roller system with traditional structure is difficult to level, and a set of energy The leveling work can only be carried out by the roll system that adjusts the deflection curve of the work roll.
(三)发明内容(3) Contents of the invention
本发明为了弥补现有技术的不足,提供了一种延长辊系使用寿命、提高板面加工质量、满足具有明显瓢曲缺陷和荷叶边缺陷板材矫板需求的六重式平行辊矫直机辊系。In order to make up for the deficiencies of the prior art, the present invention provides a six-fold parallel roller straightening machine which prolongs the service life of the roller system, improves the processing quality of the plate surface, and meets the requirements for plate leveling of plates with obvious buckling defects and ruffle defects. Roller system.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种六重式平行辊矫直机辊系,包括主机底座,主机底座上安装有下辊盒,下辊盒上方设有上辊盒,上辊盒和下辊盒上分别安装有工作辊、中间辊和支承辊,其特征是:所述上辊盒包括上底座,下辊盒包括置于主机底座上方的下底座,工作辊安装于工作辊座上,支承辊安装于支承辊座上,上辊盒的支承辊座上方以及下辊盒的支承辊座下方分别安装有支承辊调节装置,支承辊调节装置通过支撑销与支承辊座相连接。A roll system of a six-fold type parallel roller straightening machine comprises a base of a main machine, a lower roll box is installed on the base of the main machine, an upper roll box is arranged above the lower roll box, and the upper roll box and the lower roll box are respectively installed with working rolls, The intermediate roll and the backup roll are characterized in that: the upper roll box includes an upper base, the lower roll box includes a lower base placed above the base of the main machine, the work roll is installed on the work roll seat, and the backup roll is installed on the backup roll seat. Above the backup roller seat of the upper roller box and below the backup roller seat of the lower roller box are respectively installed backup roller adjustment devices, and the backup roller adjustment devices are connected with the backup roller seat through support pins.
所述支承辊调节装置包括依次置于支撑销下方的上斜铁块和下斜铁块,上斜铁块和下斜铁块安装于主机底座的凹槽内,上斜铁块在凹槽内能且只能上下移动,下斜铁块底面与凹槽底面时刻接触且下斜铁块能够沿凹槽长度方向水平移动。The support roller adjusting device includes an upward inclined iron block and a downward inclined iron block placed under the support pin in turn, the upper inclined iron block and the downward inclined iron block are installed in the groove of the base of the main machine, and the upward inclined iron block is in the groove. It can only move up and down, the bottom surface of the downward inclined iron block is in constant contact with the bottom surface of the groove, and the downward inclined iron block can move horizontally along the length direction of the groove.
所述下斜铁块侧面连接伺服油缸,伺服油缸的活塞杆通过连杆与下斜铁块侧面连接,伺服油缸安装于油缸座上,油缸座安装于主机底座上,上斜铁块两侧分别设置有第一导向座和第二导向座,第一导向座与油缸座相连接,第二导向座与挡板相连接,挡板安装于主机底座上。The side of the downward inclined iron block is connected to the servo oil cylinder, and the piston rod of the servo oil cylinder is connected to the side of the downward inclined iron block through the connecting rod. The servo oil cylinder is installed on the oil cylinder seat, and the oil cylinder seat is installed on the base of the main engine. A first guide seat and a second guide seat are provided, the first guide seat is connected with the oil cylinder seat, the second guide seat is connected with the baffle plate, and the baffle plate is installed on the base of the main engine.
所述上底座与支承辊座之间设有重力平衡装置,重力平衡装置包括安装于上底座的螺杆,螺杆穿过安装于支承辊座上的销轴,销轴底部设有套于螺杆上的蝶形弹簧,螺杆底部安装有螺母。A gravity balance device is arranged between the upper base and the support roller seat. The gravity balance device includes a screw rod installed on the upper base. The screw rod passes through a pin shaft installed on the support roller seat. A butterfly spring with a nut installed at the bottom of the threaded rod.
所述上底座和下底座两侧面之间分别安装定位销轴。Positioning pins are respectively installed between the two sides of the upper base and the lower base.
所述上辊盒和下辊盒之间设有定位圆环,定位圆环的两个圆弧面分别与工作辊相 切。A positioning ring is arranged between the upper roll box and the lower roll box, and the two arc surfaces of the positioning ring are respectively tangent to the work rolls.
所述中间辊两侧分别设有定位长条,定位长条左右两侧分别设有定位挡块。Positioning strips are respectively provided on both sides of the intermediate roller, and positioning blocks are respectively provided on the left and right sides of the positioning strip.
所述工作辊座侧面设有定位块,定位块能够绕上底座或下底座转动。A positioning block is provided on the side of the work roll base, and the positioning block can rotate around the upper base or the lower base.
所述上辊盒两侧的工作辊外侧分别设有板料导向块。The outer sides of the work rolls on both sides of the upper roll box are respectively provided with sheet material guide blocks.
所述下辊盒两侧的工作辊外侧分别布设有托板。The outer sides of the work rolls on both sides of the lower roll box are respectively provided with support plates.
所述上底座两侧分别安装有圆弧块。Arc blocks are respectively installed on both sides of the upper base.
所述下辊盒与主机底座之间设有下辊盒锁紧装置,下辊盒锁紧装置包括锁紧油缸,锁紧油缸安装于锁紧座上,锁紧油缸前端连接锁紧块,锁紧块通过与安装于下底座的压块配合将下辊盒锁紧于主机底座上。There is a lower roller box locking device between the lower roller box and the base of the main engine. The lower roller box locking device includes a locking oil cylinder. The locking oil cylinder is installed on the locking seat, and the front end of the locking oil cylinder is connected to a locking block. The tightening block locks the lower roller box on the base of the host by cooperating with the pressing block installed on the lower base.
所述中间辊两端安装于调心球轴承内,调心球轴承安装于中间辊座上,调心球轴承外侧紧贴设有压盖,压盖通过卡于中间辊座孔内的弹性挡圈定位,中间辊上设置有螺旋槽。Both ends of the intermediate roller are installed in the self-aligning ball bearing, the self-aligning ball bearing is installed on the intermediate roller seat, and the outer side of the self-aligning ball bearing is closely fitted with a pressure cover, and the pressure cover passes through the elastic block stuck in the hole of the intermediate roller seat. Ring positioning, the middle roller is provided with a spiral groove.
本发明的有益效果是:此辊系的设计能够实现对工作辊的凸度进行调节,从而便于对具有瓢曲缺陷和荷叶边缺陷的板材进行矫平;通过独立的支承辊调节装置,实现了多套辊系共用一套凸度调节装置的目的。The beneficial effects of the present invention are as follows: the design of the roll system can realize the adjustment of the crown of the work rolls, so as to facilitate the leveling of plates with buckling defects and scallop defects; The purpose of sharing one set of crown adjustment device for multiple sets of rollers is achieved.
(四)附图说明(4) Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图1为本发明的主视结构示意图;Accompanying drawing 1 is the front view structure schematic diagram of the present invention;
附图2为本发明的侧视结构示意图;Accompanying drawing 2 is the side view structure schematic diagram of the present invention;
附图3为本发明的上底座主视结构示意图;Accompanying drawing 3 is the top view structure schematic diagram of the upper base of the present invention;
附图4为本发明的上底座侧视结构示意图;Accompanying drawing 4 is the side view structure schematic diagram of the upper base of the present invention;
附图5为本发明的工作辊座主视结构示意图;Figure 5 is a schematic view of the front structure of the work roll seat of the present invention;
附图6为本发明的工作辊座侧视结构示意图;Figure 6 is a schematic side view of the structure of the work roll seat of the present invention;
附图7为本发明的下辊凸度调节装置结构示意图;7 is a schematic structural diagram of the lower roll crown adjustment device of the present invention;
附图8为本发明的下辊盒锁紧装置结构示意图;8 is a schematic structural diagram of the lower roller box locking device of the present invention;
附图9为本发明的工作辊输入端主视结构示意图;Figure 9 is a schematic structural diagram of the front view of the input end of the work roll of the present invention;
附图10为本发明的工作辊输入端侧视结构示意图;10 is a schematic structural diagram of the side view of the input end of the work roll of the present invention;
附图11为本发明的支撑销安装结构示意图;11 is a schematic diagram of the support pin installation structure of the present invention;
附图12为本发明的重力平衡装置结构示意图;12 is a schematic structural diagram of the gravity balance device of the present invention;
附图13为本发明的中间辊与中间辊座配合结构示意图;13 is a schematic diagram of the matching structure of the intermediate roller and the intermediate roller seat of the present invention;
附图14为本发明的安全柔性装置结构示意图;14 is a schematic structural diagram of the safety flexible device of the present invention;
图中,1主机底座,2下辊盒,3上辊盒,4工作辊,5中间辊,6支承辊,7上底座,8下底座,9工作辊座,10支承辊座,11支承辊调节装置,12重力平衡装置,13支撑销,14上斜铁块,15下斜铁块,16凹槽,17伺服油缸,18连杆,19油缸座,20第一导向座,21第二导向座,22挡板,23定位销轴,24定位圆环,25定位长条,26定位挡块,27定位块,28板料导向块,29托板,30圆弧块,31下辊盒锁紧装置,32锁紧油缸,33锁紧座,34锁紧块,35压块,36螺杆,37销轴,38蝶形弹簧,39螺母,40调心球轴承,41中间辊座,42压盖,43弹性挡圈,44螺旋槽,45螺钉,46蝶形弹簧。In the figure, 1 main machine base, 2 lower roll box, 3 upper roll box, 4 work roll, 5 intermediate roll, 6 backup roll, 7 upper base, 8 lower base, 9 work roll seat, 10 backup roll seat, 11 backup roll Adjusting device, 12 gravity balance device, 13 support pin, 14 up inclined iron block, 15 down inclined iron block, 16 groove, 17 servo cylinder, 18 connecting rod, 19 cylinder seat, 20 first guide seat, 21 second guide Seat, 22 baffle, 23 positioning pin, 24 positioning ring, 25 positioning strip, 26 positioning stop, 27 positioning block, 28 sheet guide block, 29 pallet, 30 arc block, 31 lower roller box lock Tightening device, 32 locking cylinder, 33 locking seat, 34 locking block, 35 pressing block, 36 screw, 37 pin, 38 butterfly spring, 39 nut, 40 self-aligning ball bearing, 41 intermediate roller seat, 42 pressure Cover, 43 circlips, 44 helical grooves, 45 screws, 46 butterfly springs.
(五)具体实施方式(5) Specific implementation methods
附图为本发明的一种具体实施例。该实施例包括主机底座1,主机底座1上安装有下辊盒2,下辊盒2上方设有上辊盒3,上辊盒3和下辊盒2上分别安装有工作辊4、中间辊5和支承辊6,上辊盒3包括上底座7,下辊盒2包括置于主机底座1上方的下底座8,工作辊4安装于工作辊座9上,支承辊6安装于支承辊座10上,上辊盒3的支承辊座10上方以及下辊盒2的支承辊座10下方分别安装有支承辊调节装置11,支承辊调节装置11通过支撑销13与支承辊座10相连接。The accompanying drawing is a specific embodiment of the present invention. This embodiment includes a main machine base 1, a lower roll box 2 is installed on the main machine base 1, an upper roll box 3 is arranged above the lower roll box 2, and a work roll 4 and an intermediate roll are respectively installed on the upper roll box 3 and the lower roll box 2. 5 and backup rolls 6, the upper roll box 3 includes an upper base 7, the lower roll box 2 includes a lower base 8 placed above the base 1 of the main machine, the work roll 4 is installed on the work roll seat 9, and the backup roll 6 is installed on the backup roll seat 10, above the backup roller seat 10 of the upper roller box 3 and below the backup roller seat 10 of the lower roller box 2 are respectively installed backup roller adjustment devices 11, the backup roller adjustment device 11 is connected with the backup roller seat 10 through the support pin 13.
支承辊调节装置11包括依次置于支撑销13下方的上斜铁块14和下斜铁块15,上斜铁块14和下斜铁块15安装于主机底座1的凹槽16内,上斜铁块14在凹槽16内能且只能上下移动,下斜铁块15底面与凹槽16底面时刻接触且下斜铁块15能够沿凹槽16长度方向水平移动。下斜铁块15侧面连接伺服油缸17,伺服油缸17的活塞杆通过连杆18与下斜铁块15侧面连接,伺服油缸17安装于油缸座19上,油缸座19安装于主机底座1上,上斜铁块14两侧分别设置有第一导向座20和第二导向座21,第一导向座20与油缸座19相连接,第二导向座21与挡板22相连接,挡板22安装于主机底座1上。The support roller adjusting device 11 includes an upwardly inclined iron block 14 and a downwardly inclined iron block 15 placed under the support pin 13 in sequence. The iron block 14 can only move up and down in the groove 16 . The side of the downward inclined iron block 15 is connected to the servo oil cylinder 17, and the piston rod of the servo oil cylinder 17 is connected to the side of the downward inclined iron block 15 through the connecting rod 18. A first guide seat 20 and a second guide seat 21 are respectively provided on both sides of the upper inclined iron block 14. The first guide seat 20 is connected with the oil cylinder seat 19, and the second guide seat 21 is connected with the baffle plate 22. The baffle plate 22 is installed on the base 1 of the main unit.
上底座7和下底座8两侧面之间分别安装定位销轴23。上辊盒3和下辊盒2之间设有定位圆环24,定位圆环24的两个圆弧面分别与工作辊4相切。中间辊5两侧分别设有定位长条25,定位长条25左右两侧分别设有定位挡块26。工作辊座9侧面设有定位块27,定位块27能够绕上底座7或下底座8转动。上辊盒3两侧的工作辊4外侧分别设有板料导向块28。下辊盒2两侧的工作辊4外侧分别布设有托板29。上底座7两侧分别安装有圆弧块30。下辊盒2与主机底座1之间设有下辊盒锁紧装置31,下辊盒锁紧装置31包括锁紧油缸32,锁紧油缸32安装于锁紧座33上,锁紧油缸32前端连接锁紧块34,锁紧块34通过与安装于下底座8的压块35配合将下辊盒2锁紧于主机底座1上。中间辊5两端安装于调心球轴承40内,调心球轴承40安装于中间辊座41上,调心球轴承40外侧紧贴设有压盖 42,压盖42通过卡于中间辊座41孔内的弹性挡圈43定位,中间辊5上设置有螺旋槽44。Positioning pins 23 are respectively installed between the two sides of the upper base 7 and the lower base 8 . A positioning ring 24 is provided between the upper roll box 3 and the lower roll box 2 , and two arc surfaces of the positioning ring 24 are tangent to the work roll 4 respectively. Positioning strips 25 are respectively provided on both sides of the intermediate roller 5 , and positioning blocks 26 are respectively provided on the left and right sides of the positioning strip 25 . A positioning block 27 is provided on the side of the work roll base 9 , and the positioning block 27 can rotate around the upper base 7 or the lower base 8 . Sheet material guide blocks 28 are respectively provided on the outer sides of the work rolls 4 on both sides of the upper roll box 3 . The outer sides of the work rolls 4 on both sides of the lower roll box 2 are respectively provided with support plates 29 . Arc blocks 30 are respectively installed on both sides of the upper base 7 . A lower roller box locking device 31 is arranged between the lower roller box 2 and the base 1 of the main engine. The lower roller box locking device 31 includes a locking oil cylinder 32, which is installed on the locking seat 33 and the front end of the locking oil cylinder 32. The locking block 34 is connected, and the locking block 34 locks the lower roller box 2 on the base 1 of the main machine by cooperating with the pressing block 35 installed on the lower base 8 . Both ends of the middle roller 5 are installed in the self-aligning ball bearing 40, the self-aligning ball bearing 40 is installed on the middle roller seat 41, and the outer side of the self-aligning ball bearing 40 is closely fitted with a pressure cover 42, and the pressure cover 42 is clamped on the middle roller seat by The elastic retaining ring 43 in the hole 41 is positioned, and the intermediate roller 5 is provided with a spiral groove 44 .
采用本发明的六重式平行辊矫直机辊系,上底座7为焊接件结构,为整个上辊盒3的安装基础,其上有多组安装支承辊座10的导向槽;有安装工作辊座9的凹槽,凹槽侧面有安装定位块27的定位槽,凹槽上方有安装螺钉的工艺方孔,上底座7两侧设有安装圆弧块30的卡槽。Adopting the roller system of the six-fold type parallel roller straightening machine of the present invention, the upper base 7 is a welding piece structure, which is the installation base of the entire upper roller box 3, and there are multiple sets of guide grooves for installing the support roller base 10 on it; there is an installation work. The groove of the roller seat 9 has a positioning groove for installing the positioning block 27 on the side of the groove, a craft square hole for installing the screw above the groove, and a slot for installing the arc block 30 on both sides of the upper base 7 .
支承辊座10通过碟形弹簧38、螺杆36、螺母39固定在上底座7上,碟形弹簧38提供克服自重的弹力,使支承辊座10与支承辊调节装置11贴合,当支承辊座10上下移动时,碟形弹簧38可伸缩,确保柔性连接。重力平衡装置12仅用于上部支承辊6的重力平衡,能够避免上部支承辊座10与支撑销13脱离,同时也能避免上部工作辊4因承受上部支承辊6的重量而产生额外的挠度变形。The backup roller seat 10 is fixed on the upper base 7 by the disc spring 38, the screw 36 and the nut 39. The disc spring 38 provides the elastic force to overcome its own weight, so that the backup roller seat 10 and the backup roller adjusting device 11 fit together. When the 10 moves up and down, the disc spring 38 is retractable to ensure a flexible connection. The gravity balance device 12 is only used for the gravity balance of the upper backup roll 6 , which can prevent the upper backup roll seat 10 from being separated from the support pin 13 , and also avoid the additional deflection deformation of the upper work roll 4 due to the weight of the upper backup roll 6 . .
上辊盒3的支承辊6通过轴承安装在支承辊座10上,中间辊5位于支承辊6下部,每个中间辊5与两组支承辊6接触,中间辊5数量总和比支承辊6组数量少一组。工作辊4位于中间辊5的下部,每个工作辊4与两个中间辊5接触,工作辊4数量比中间辊5数量少一组;中间辊5直径相对于工作辊4直径小,中间辊5直径与工作辊4直径比例值在0.6-0.8之间。最外侧两支承辊6位置相对其余支承辊6位置下移,确保最外侧中间辊5的中心在最外侧工作辊4与最外侧支承辊6中心连线之内,确保工作辊4受力时最外侧中间辊5不会从辊系中脱出。The backup rollers 6 of the upper roll box 3 are mounted on the backup roller base 10 through bearings, the middle rollers 5 are located at the lower part of the backup rollers 6, and each middle roller 5 is in contact with two sets of backup rollers 6. A smaller group. The work rolls 4 are located at the lower part of the intermediate rolls 5. Each work roll 4 is in contact with two intermediate rolls 5. The number of work rolls 4 is one less than the number of intermediate rolls 5; The ratio of the diameter of 5 to the diameter of work roll 4 is between 0.6-0.8. The positions of the two outermost backup rolls 6 are moved down relative to the positions of the other backup rolls 6, to ensure that the center of the outermost intermediate roll 5 is within the line connecting the outermost work roll 4 and the center of the outermost backup roll 6, and to ensure that the work roll 4 is the most The outer intermediate roll 5 does not come out of the roll train.
中间辊5两侧各设有一根定位长条25,和左右两侧定位挡块26定位,在安装过程中对中间辊5进行定位。工作辊4轴头加工有渐开线外花键,花键齿数为偶数,与传动轴轴头的内花键配合,实现动力的输入,花键配合在维护过程中拆卸方便。A positioning strip 25 is provided on both sides of the intermediate roller 5, and is positioned with the positioning blocks 26 on the left and right sides, and the intermediate roller 5 is positioned during the installation process. The 4-axis head of the work roll is processed with an involute external spline, and the number of spline teeth is even. It cooperates with the internal spline of the shaft head of the transmission shaft to realize power input.
中间辊5为长圆柱形,两端带有安装轴承的轴头,轴头直径小于中间辊5辊身直径。螺旋槽44深2~3毫米,宽3~5毫米,螺旋槽44能有效储存粘附的喷雾润滑液,并将润滑液推送至工作辊5辊身全长方向,有效延长喷雾润滑液的作用时间,扩大分布范围,减小矫板时的工作辊4与板材间的摩擦力,改善了板料表面质量。当辊系中有异物落入时,通过螺旋槽44的旋转可将异物推向中间辊5的两端,避免异物粘附到工作辊4、中间辊5或支承辊6上,影响工作辊4、中间辊5和支承辊6的使用寿命,避免异物落在板料上而损伤工作辊4表面及板料板面,延长了工作辊4、中间辊5和支承辊6使用寿命。The intermediate roller 5 is a long cylindrical shape with shaft heads for mounting bearings at both ends, and the diameter of the shaft head is smaller than the diameter of the roller body of the intermediate roller 5 . The spiral groove 44 is 2 to 3 mm deep and 3 to 5 mm wide. The spiral groove 44 can effectively store the adhering spray lubricating fluid and push the lubricating fluid to the full length of the work roll 5 to effectively prolong the effect of the spray lubricating fluid. Time, expand the distribution range, reduce the friction between the work roll 4 and the plate during plate leveling, and improve the surface quality of the plate. When foreign objects fall into the roll system, the rotation of the spiral grooves 44 can push the foreign objects to both ends of the intermediate roll 5, so as to prevent the foreign objects from adhering to the work roll 4, the intermediate roll 5 or the backup roll 6 and affecting the work roll 4. , the service life of the intermediate roll 5 and the backup roll 6, avoid foreign matter falling on the sheet and damage the surface of the work roll 4 and the sheet surface, and prolong the service life of the work roll 4, the middle roll 5 and the backup roll 6.
调心球轴承40的使用使中间辊5可相对于中间辊座41产生一定的摆动角度,便于中间辊5跟随工作辊4形成矫板所需的挠度曲线。中间辊5轴肩与调心球轴承40一端接触,一端自由,当中间辊5产生一定挠度的弯曲时,中间辊5可相对调心球轴承40回缩, 不会与轴承座产生干涉。在调整工作辊4产生矫板所需挠度曲线时,中间辊5跟随变形,在整个辊身长度上保持与工作辊4贴合,确保矫板效果。The use of the self-aligning ball bearing 40 enables the intermediate roll 5 to generate a certain swing angle relative to the intermediate roll base 41, so that the intermediate roll 5 can follow the work roll 4 to form the required deflection curve for leveling. The shoulder of the intermediate roller 5 is in contact with the self-aligning ball bearing 40 at one end, and one end is free. When the intermediate roller 5 is bent with a certain deflection, the intermediate roller 5 can retract relative to the self-aligning ball bearing 40 without interfering with the bearing seat. When the work roll 4 is adjusted to produce the required deflection curve for plate leveling, the intermediate roll 5 follows the deformation and keeps in contact with the work roll 4 over the entire length of the roll body to ensure the plate leveling effect.
中间辊座41自由端为球面,加工有关于中心对称的定位台阶,便于实现中间辊5的安装和定位。The free end of the intermediate roller seat 41 is a spherical surface, and a positioning step symmetrical about the center is processed, which facilitates the installation and positioning of the intermediate roller 5 .
中间辊座41外径小于辊身直径,油封、压盖42将调心球轴承40密封在中间辊座41内,在轴承座内加入润滑脂,可延长轴承的使用寿命。中间辊座41上装有压注油杯,便于补充损耗的润滑脂。The outer diameter of the intermediate roller seat 41 is smaller than the diameter of the roller body. The oil seal and the gland 42 seal the self-aligning ball bearing 40 in the intermediate roller seat 41. Adding grease to the bearing seat can prolong the service life of the bearing. The middle roller seat 41 is equipped with a pressure-filling oil cup, which is convenient for replenishing the lost grease.
工作辊4通过轴承固定在工作辊座9上,工作辊座9通过安全柔性装置固定在上底座7上,实现工作辊座9与上底座7的柔性连接,上底座7上设有安装安全柔性装置的多个方孔,每个方孔上表面设有通孔与工作辊座9下表面上的丝孔相对应,安全柔性装置由螺钉45、碟形弹簧46构成,碟形弹簧46套在螺钉45上,螺钉45穿过方孔上表面设有通孔固定在工作辊座9下表面上的丝孔上,同时将碟形弹簧46压紧,工作辊座9可相对于上底座7在碟形弹簧46的伸缩量范围内升降,避免因对工作辊4辊凸度调整装置的误操作损坏工作辊4。The work roll 4 is fixed on the work roll base 9 through bearings, and the work roll base 9 is fixed on the upper base 7 by a safety and flexible device, so as to realize the flexible connection between the work roll base 9 and the upper base 7, and the upper base 7 is provided with an installation safety flexible device. The device has a plurality of square holes, the upper surface of each square hole is provided with a through hole corresponding to the wire hole on the lower surface of the work roll base 9, the safety and flexible device is composed of screws 45 and disc springs 46, and the disc springs 46 are sleeved on On the screw 45, the screw 45 passes through the upper surface of the square hole and is provided with a through hole to be fixed on the wire hole on the lower surface of the work roll base 9, and at the same time press the disc spring 46, the work roll base 9 can be relative to the upper base 7. The coned disc spring 46 can be raised and lowered within the range of expansion and contraction to avoid damage to the work roll 4 due to misoperation of the roll crown adjustment device of the work roll 4 .
工作辊4硬度比中间辊5硬度要高,中间辊5硬度比支承辊6硬度要高,这种硬度布置使得当所矫平板材上带有硬质异物时,尽量避免损伤与板材直接接触的工作辊4,确保板面质量。工作辊4表面喷涂碳化钨处理,确保工作辊4耐磨耐用。The hardness of the work roll 4 is higher than that of the intermediate roll 5, and the hardness of the intermediate roll 5 is higher than that of the backup roll 6. This hardness arrangement makes it possible to avoid damage to the work that is in direct contact with the plate when there are hard foreign objects on the leveled plate. Roller 4 to ensure the quality of the board surface. The surface of the work roll 4 is sprayed with tungsten carbide to ensure that the work roll 4 is wear-resistant and durable.
多列支承辊6均布在工作辊4与中间辊5之下,构成工作辊4在矫板时提供支承力的主体,通过调节支承辊6高度,使中间辊5和工作辊4发生跟随变形,形成矫正瓢曲缺陷和荷叶边缺陷所需的挠度曲线,进行板料矫平。The multiple rows of backup rolls 6 are evenly distributed under the work rolls 4 and the intermediate rolls 5, and constitute the main body of the work rolls 4 to provide supporting force during plate leveling. By adjusting the height of the backup rolls 6, the intermediate rolls 5 and the work rolls 4 follow the deformation , to form the deflection curve required to correct the buckling defect and the scallop defect, and perform sheet leveling.
上辊盒3的工作辊4通过调心轴承固定在工作辊座9上,工作辊座9通过螺钉、碟形弹簧固定在上底座7上,实现工作辊座9与上底座7的柔性连接,工作辊座9可相对于上底座7升降。工作辊座9侧面与上底座7凹槽配合,通过上底座7的凹槽将工作辊座9沿设备板材进料方向定位,避免在矫平受力时工作辊座9发生滑移,影响矫平效果。工作辊座9侧面镶嵌有定位块27,定位快27可转动,工作辊座9在工作辊4轴线方向可相对于上底座7摆动。工作辊座9底面为圆弧面,与之配合的上底座7凹槽上表面为平面,方便实现工作辊座9的摆动。工作辊座9的设计形式更能适应形成工作辊4挠度曲线的要求,同时在维护维修的时候,可以方便的将工作辊座9连同工作辊4快速拆下,对工作辊4和中间辊5进行维护;为保持生产使用的连续性,可直接更换上备用的工作辊4及工作辊座9。The work roll 4 of the upper roll box 3 is fixed on the work roll base 9 through self-aligning bearings, and the work roll base 9 is fixed on the upper base 7 by screws and disc springs, so as to realize the flexible connection between the work roll base 9 and the upper base 7, The work roll base 9 can be raised and lowered relative to the upper base 7 . The side surface of the work roll base 9 is matched with the groove of the upper base 7, and the work roll base 9 is positioned along the feeding direction of the equipment sheet through the groove of the upper base 7, so as to avoid the work roll base 9 slipping when the leveling force is applied, which will affect the leveling. flat effect. A positioning block 27 is embedded on the side of the work roll base 9 , the positioning block 27 can be rotated, and the work roll base 9 can swing relative to the upper base 7 in the axial direction of the work roll 4 . The bottom surface of the work roll base 9 is a circular arc surface, and the upper surface of the groove of the upper base 7 matched with it is a flat surface, which facilitates the swing of the work roll base 9 . The design form of the work roll base 9 can better meet the requirements of forming the deflection curve of the work roll 4. At the same time, during maintenance, the work roll base 9 together with the work roll 4 can be easily and quickly removed, and the work roll 4 and the intermediate roll 5 can be quickly removed. Carry out maintenance; in order to maintain the continuity of production and use, the spare work roll 4 and the work roll seat 9 can be directly replaced.
板料导向块28在工作辊4两侧略高的位置倾斜布置,横跨整个工作辊4长度,便于 将变形量较大的板材导入上下工作辊4之间,避免板材卷入支承辊6和中间辊5之间,造成设备损坏。板料导向块28下表面附着聚氨酯层,避免刮伤板面。The sheet guide blocks 28 are arranged obliquely at the slightly higher positions on both sides of the work roll 4, and span the entire length of the work roll 4, so as to facilitate the introduction of the sheet with a large amount of deformation between the upper and lower work rolls 4, and prevent the sheet from being caught in the backup rolls 6 and 4. between the intermediate rollers 5, causing equipment damage. A polyurethane layer is attached to the lower surface of the board guide block 28 to avoid scratching the board surface.
圆弧块30安装在上底座7两侧,外侧有一定弧度,圆弧块30与立柱侧面导轨板接触,使上辊盒3可摆动,形成板料矫平所必须的摆角。The arc block 30 is installed on both sides of the upper base 7 and has a certain radian on the outside. The arc block 30 is in contact with the guide rail plate on the side of the column, so that the upper roller box 3 can swing and form the necessary swing angle for sheet leveling.
下辊盒2中支承辊6、中间辊5、工作辊4、工作辊座9相互连接配合关系、相对尺寸关系与上辊盒3中上下对称,支承辊6、中间辊5、工作辊4数量均比上辊盒3中支承辊6、中间辊5、工作辊4数量多一组。The supporting roll 6, middle roll 5, work roll 4, and work roll seat 9 in the lower roll box 2 are connected and matched with each other, and the relative size relationship is symmetrical with the upper roll box 3. The number of backup rolls 6, intermediate rolls 5, and work rolls 4 Compared with the number of backup rolls 6 , intermediate rolls 5 and work rolls 4 in the upper roll box 3 , there are one more set.
下辊盒2中支承辊装配不具备单独的调节装置,每组支承辊座10通过一定数量的支撑销13穿过下底座8底面预留的孔与支承辊调节装置11相连接,通过支承辊调节装置11,来调节支承辊6的高度,使工作辊4挠度曲线反生变化,从而得到板料矫平所需的挠度曲线。The back-up roller assembly in the lower roller box 2 does not have a separate adjustment device. Each group of back-up roller seats 10 is connected to the back-up roller adjusting device 11 through a certain number of support pins 13 through the holes reserved on the bottom surface of the lower base 8, and through the back-up roller The adjusting device 11 is used to adjust the height of the backup roll 6, so that the deflection curve of the work roll 4 changes inversely, so as to obtain the deflection curve required for sheet metal leveling.
伺服油缸17通过螺钉固定在油缸座19上,油缸座19通过键和螺钉固定在主机底座1上,下斜铁块15和上斜铁块14配合使用,上、下斜铁块组合后下斜铁块15下表面与上斜铁块14上表面平行。下斜铁块15下表面与主机底座1上所开设凹槽16的底面贴合,上、下斜铁块侧面与凹槽16侧面间隙配合,并通过凹槽16侧面进行滑移导向。下斜铁块15通过连杆18穿过第一导向座20与伺服油缸17活塞杆连接,通过伺服油缸17控制下斜铁块15的水平移动,上斜铁块14通过第一导向座20和第二导向座21进行定位;第一导向座20与油缸座19相连而位置固定;第二导向座21与挡板22相连而位置固定,挡板22固定在主机底座1上。通过定位,上斜铁块14自由度为1只可上下移动,不能水平滑移,从而实现将下斜铁块15的水平移动转换成上斜铁块14的上下移动的目的。上斜铁块14上表面与支撑销13下表面接触,通过支撑销13将力和位移传递给支承辊座10。伺服油缸17安装有内置传感器,能够准确控制活塞杆输出位移,通过上、下斜铁块的斜度,可计算出活塞杆位移水平输出对应的上斜铁块14位移升降,从而达到用伺服油缸17准确控制工作辊4挠度调节的目的。The servo oil cylinder 17 is fixed on the oil cylinder base 19 by screws, and the oil cylinder base 19 is fixed on the main engine base 1 by keys and screws. The lower inclined iron block 15 and the upper inclined iron block 14 are used together. The lower surface of the iron block 15 is parallel to the upper surface of the upward inclined iron block 14 . The lower surface of the lower inclined iron block 15 is in contact with the bottom surface of the groove 16 provided on the base 1 of the main engine, and the side surfaces of the upper and lower inclined iron blocks are in clearance fit with the side surface of the groove 16, and are guided by the side surface of the groove 16. The lower inclined iron block 15 is connected to the piston rod of the servo cylinder 17 through the first guide seat 20 through the connecting rod 18, the horizontal movement of the lower inclined iron block 15 is controlled by the servo oil cylinder 17, and the upward inclined iron block 14 passes through the first guide seat 20 and The second guide seat 21 is positioned; the first guide seat 20 is connected with the oil cylinder seat 19 and the position is fixed; Through positioning, the upward inclined iron block 14 can only move up and down with one degree of freedom, and cannot slide horizontally, so as to achieve the purpose of converting the horizontal movement of the downward inclined iron block 15 into the up and down movement of the upward inclined iron block 14 . The upper surface of the inclined iron block 14 is in contact with the lower surface of the support pin 13 , and the force and displacement are transmitted to the backup roller seat 10 through the support pin 13 . The servo cylinder 17 is equipped with a built-in sensor, which can accurately control the output displacement of the piston rod. Through the inclination of the up and down inclined iron blocks, the displacement of the up inclined iron block 14 corresponding to the horizontal output of the piston rod displacement can be calculated. 17 The purpose of accurately controlling the deflection of the work roll 4 is adjusted.
上辊盒3中支承辊调节方式与下辊盒2中支承辊调节方式相同,位置关系上下对称。The adjustment method of the backup rollers in the upper roller box 3 is the same as that of the backup rollers in the lower roller box 2, and the positional relationship is symmetrical up and down.
支承辊调节装置11独立于整套辊系之外,当需要更换辊系时,可应用于另一套辊系。多套辊系共一套调整装置,从而达到了降低成本的目的。The backup roll adjusting device 11 is independent of the entire set of rolls, and can be applied to another set of rolls when the rolls need to be replaced. Multiple sets of rollers have a set of adjustment devices, thus achieving the purpose of reducing costs.
托板29布置在下辊盒2的工作辊4两侧低于工作辊4上母线的位置,横跨整个工作辊4长度,确保板材能够顺利进入上下工作辊4之间。托板29上表面附聚氨酯层,避免刮 伤板面。The pallets 29 are arranged on both sides of the work rolls 4 of the lower roll box 2 below the busbar on the work rolls 4 and span the entire length of the work rolls 4 to ensure that the sheet can enter between the upper and lower work rolls 4 smoothly. The upper surface of the pallet 29 is attached with a polyurethane layer to avoid scratching the board surface.
上底座7和下底座8一侧面各安装一个定位销轴23,上有同心孔,通过定位销轴23实现上辊盒3和下辊盒2轴线方向定位。上底座7和下底座8两侧安装有由耐磨材料制成的底座导向条,在更换辊盒时起到导向作用。A positioning pin 23 is installed on one side of the upper base 7 and the lower base 8, respectively, and there are concentric holes. Base guide strips made of wear-resistant materials are installed on both sides of the upper base 7 and the lower base 8, which play a guiding role when replacing the roller box.
上辊盒3与下辊盒2之间设计有工作辊定位圆环24,为1/4个圆环,圆环内径与工作辊4直径相同,外径与两个工作辊4相切,使上辊盒3在下辊盒2上放置时,每根上辊轴线对准两下辊轴线的中间线。圆环外径尺寸满足上辊盒3在下辊盒2上放置时上工作辊4下母线比下工作辊4的上母线高10毫米。A work roll positioning ring 24 is designed between the upper roll box 3 and the lower roll box 2, which is a 1/4 ring. The inner diameter of the ring is the same as that of the work roll 4, and the outer diameter is tangent to the two work rolls 4, so that the When the upper roller box 3 is placed on the lower roller box 2, the axis of each upper roller is aligned with the middle line of the axes of the two lower rollers. The outer diameter of the ring is such that when the upper roll box 3 is placed on the lower roll box 2, the lower generatrix of the upper work roll 4 is 10 mm higher than the upper generatrix of the lower work roll 4.
锁紧座33通过键和螺钉固定在主机底座1上,锁紧油缸32固定在锁紧座33上部,锁紧块34连接在锁紧油缸32杆头部,压块35通过键和螺钉固定在下底座8上。锁紧动作执行时,锁紧块34上的斜面与压块35上的斜面接触,将下底座8压紧在设备底座上。需要更换辊系时,下辊盒锁紧装置31可以快速松开。The locking seat 33 is fixed on the base 1 of the main engine by keys and screws, the locking oil cylinder 32 is fixed on the upper part of the locking seat 33, the locking block 34 is connected to the head of the rod of the locking oil cylinder 32, and the pressing block 35 is fixed on the bottom by keys and screws. on base 8. When the locking action is performed, the inclined surface on the locking block 34 is in contact with the inclined surface on the pressing block 35, and the lower base 8 is pressed against the equipment base. When the roller system needs to be replaced, the locking device 31 of the lower roller box can be quickly released.
上辊盒3、下辊盒2构成一套独立于设备之外的辊系结构,通过对辊系结构的单独设计,便于对辊系参数如辊径、辊距、辊数等单独做出调整,布置多套辊系,共用一套主机框架,可在一台矫平机上实现需要多台矫平机才能实现的功能。The upper roll box 3 and the lower roll box 2 constitute a set of roll structure independent of the equipment. Through the separate design of the roll structure, it is convenient to adjust the roll parameters such as roll diameter, roll distance, and number of rolls. , Arrange multiple sets of rollers and share a set of main frame, which can realize the functions that require multiple levelers on one leveler.

Claims (8)

  1. 一种六重式平行辊矫直机辊系,包括主机底座(1),主机底座(1)上安装有下辊盒(2),下辊盒(2)上方设有上辊盒(3),上辊盒(3)和下辊盒(2)上分别安装有工作辊(4)、中间辊(5)和支承辊(6),其特征是:所述上辊盒(3)包括上底座(7),下辊盒(2)包括置于主机底座(1)上方的下底座(8),工作辊(4)安装于工作辊座(9)上,支承辊(6)安装于支承辊座(10)上,上辊盒(3)的支承辊座(10)上方以及下辊盒(2)的支承辊座(10)下方分别安装有支承辊调节装置(11),支承辊调节装置(11)通过支撑销(13)与支承辊座(10)相连接,上底座(7)与支承辊座(10)之间设有重力平衡装置(12),重力平衡装置(12)包括安装于上底座(7)的螺杆(36),螺杆(36)穿过安装于支承辊座(10)上的销轴(37),销轴(37)底部设有套于螺杆(36)上的蝶形弹簧(38),螺杆(36)底部安装有螺母(39),碟形弹簧(38)提供克服自重的弹力,使支承辊座(10)与支承辊调节装置(11)贴合,当支承辊座(10)上下移动时,碟形弹簧(38)可伸缩,确保柔性连接,重力平衡装置(12)仅用于上部支承辊(6)的重力平衡,能够避免上部支承辊座(10)脱离,同时也能避免上部工作辊(4)因承受上部支承辊(6)的重量而产生额外的挠度变形;上底座(7)和下底座(8)两侧面之间分别安装定位销轴(23),上辊盒(3)和下辊盒(2)之间设有定位圆环(24),定位圆环(24)的两个圆弧面分别与工作辊(4)相切,下辊盒(2)与主机底座(1)之间设有下辊盒锁紧装置(31),下辊盒锁紧装置(31)包括锁紧油缸(32),锁紧油缸(32)安装于锁紧座(33)上,锁紧油缸(32)前端连接锁紧块(34),锁紧块(34)通过与安装于下底座(8)的压块(35)配合将下辊盒(2)锁紧于主机底座(1)上,中间辊(5)两端安装于调心球轴承(40)内,调心球轴承(40)安装于中间辊座(41)上,调心球轴承(40)外侧紧贴设有压盖(42),压盖(42)通过卡于中间辊座(41)孔内的弹性挡圈(43)定位,中间辊(5)上设置有螺旋槽(44);通过支承辊调节装置(11),来调节支承辊(6)的高度,使工作辊(4)挠度曲线反生变化,从而得到板料矫平所需的挠度曲线。A roll system of a six-fold type parallel roller leveler comprises a main machine base (1), a lower roll box (2) is installed on the main machine base (1), and an upper roll box (3) is arranged above the lower roll box (2). , the upper roll box (3) and the lower roll box (2) are respectively installed with work rolls (4), intermediate rolls (5) and backup rolls (6), characterized in that the upper roll box (3) includes an upper roll box (3). The base (7), the lower roll box (2) includes a lower base (8) placed above the base (1) of the main machine, the work roll (4) is installed on the work roll seat (9), and the backup roll (6) is installed on the support On the roller seat (10), above the backup roller seat (10) of the upper roller box (3) and below the backup roller seat (10) of the lower roller box (2), backup roller adjustment devices (11) are respectively installed to adjust the backup rollers. The device (11) is connected with the support roller seat (10) through a support pin (13), a gravity balance device (12) is arranged between the upper base (7) and the support roller seat (10), and the gravity balance device (12) includes The screw (36) installed on the upper base (7), the screw (36) passes through the pin (37) installed on the support roller seat (10), and the bottom of the pin (37) is sleeved on the screw (36) A nut (39) is installed at the bottom of the screw (36), and the disc spring (38) provides an elastic force to overcome its own weight, so that the backup roller seat (10) and the backup roller adjusting device (11) fit together, When the backup roller seat (10) moves up and down, the disc spring (38) is retractable to ensure flexible connection, and the gravity balance device (12) is only used for the gravity balance of the upper backup roller (6), which can avoid the upper backup roller seat (6). 10) Disengagement, at the same time, it can also avoid the additional deflection deformation of the upper work roll (4) due to the weight of the upper backup roll (6); the positioning pins are respectively installed between the two sides of the upper base (7) and the lower base (8). A positioning ring (24) is arranged between the shaft (23), the upper roll box (3) and the lower roll box (2), and the two arc surfaces of the positioning ring (24) are respectively tangent to the work roll (4) , a lower roller box locking device (31) is provided between the lower roller box (2) and the base (1) of the main machine, and the lower roller box locking device (31) includes a locking oil cylinder (32), and the locking oil cylinder (32) Installed on the locking seat (33), the front end of the locking oil cylinder (32) is connected to the locking block (34), and the locking block (34) cooperates with the pressing block (35) installed on the lower base (8) to connect the lower roller. The box (2) is locked on the base (1) of the main engine, both ends of the intermediate roller (5) are installed in the self-aligning ball bearing (40), and the self-aligning ball bearing (40) is installed on the A pressure cover (42) is closely attached to the outer side of the ball bearing (40), the pressure cover (42) is positioned by an elastic retaining ring (43) clamped in the hole of the intermediate roller seat (41), and the intermediate roller (5) is provided with a Spiral groove (44); the height of the backup roller (6) is adjusted by the backup roller adjusting device (11), so that the deflection curve of the work roller (4) is reversely changed, thereby obtaining the deflection curve required for sheet metal leveling.
  2. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述支承辊调节装置(11)包括依次置于支撑销(13)下方的上斜铁块(14)和下斜铁块(15),上斜铁块(14)和下斜铁块(15)安装于主机底座(1)的凹槽(16)内,上斜铁块(14)在凹槽(16)内能且只能上下移动,下斜铁块(15)底面与凹槽(16)底面时刻接触且下斜铁块(15)能够沿凹槽(16)长度方向水平移动。The roll system of the six-fold parallel roll leveler according to claim 1, wherein the support roll adjustment device (11) comprises an upward inclined iron block (14) and The lower inclined iron block (15), the upper inclined iron block (14) and the lower inclined iron block (15) are installed in the groove (16) of the base (1) of the main machine, and the upward inclined iron block (14) is installed in the groove (16) ) can only move up and down, the bottom surface of the downward inclined iron block (15) is in constant contact with the bottom surface of the groove (16) and the downward inclined iron block (15) can move horizontally along the length direction of the groove (16).
  3. 根据权利要求2所述的六重式平行辊矫直机辊系,其特征是:所述下斜铁块(15)侧面连接伺服油缸(17),伺服油缸(17)的活塞杆通过连杆(18)与下斜铁块(15)侧面连 接,伺服油缸(17)安装于油缸座(19)上,油缸座(19)安装于主机底座(1)上,上斜铁块(14)两侧分别设置有第一导向座(20)和第二导向座(21),第一导向座(20)与油缸座(19)相连接,第二导向座(21)与挡板(22)相连接,挡板(22)安装于主机底座(1)上。The roller system of the six-fold parallel roller leveler according to claim 2, characterized in that: the side surface of the downward inclined iron block (15) is connected to a servo oil cylinder (17), and the piston rod of the servo oil cylinder (17) passes through a connecting rod. (18) is connected to the side of the downward inclined iron block (15), the servo cylinder (17) is installed on the oil cylinder seat (19), the oil cylinder seat (19) is installed on the main engine base (1), and the upward inclined iron block (14) is two The sides are respectively provided with a first guide seat (20) and a second guide seat (21), the first guide seat (20) is connected with the oil cylinder seat (19), and the second guide seat (21) is connected with the baffle plate (22). connected, the baffle plate (22) is installed on the base (1) of the main engine.
  4. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述中间辊(5)两侧分别设有定位长条(25),定位长条(25)左右两侧分别设有定位挡块(26)。The roller system of the six-fold parallel roller leveler according to claim 1, characterized in that: positioning strips (25) are respectively provided on both sides of the intermediate roller (5), and positioning strips (25) are provided on the left and right sides of the positioning strip (25). Positioning blocks (26) are respectively provided.
  5. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述工作辊座(9)侧面设有定位块(27),定位块(27)能够绕上底座(7)或下底座(8)转动。The roll system of the six-fold parallel roll leveler according to claim 1, characterized in that: a positioning block (27) is provided on the side of the work roll base (9), and the positioning block (27) can be wound around the base (7). ) or the lower base (8) turns.
  6. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述上辊盒(3)两侧的工作辊(4)外侧分别设有板料导向块(28)。The roll system of the six-fold parallel roll leveler according to claim 1, characterized in that: the outer sides of the work rolls (4) on both sides of the upper roll box (3) are respectively provided with sheet guide blocks (28).
  7. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述下辊盒(2)两侧的工作辊(4)外侧分别布设有托板(29)。The roll system of the six-fold parallel roll leveler according to claim 1, characterized in that: the outer sides of the work rolls (4) on both sides of the lower roll box (2) are respectively provided with support plates (29).
  8. 根据权利要求1所述的六重式平行辊矫直机辊系,其特征是:所述上底座(7)两侧分别安装有圆弧块(30)。The roller system of the six-fold parallel roller leveler according to claim 1, characterized in that: arc blocks (30) are respectively installed on both sides of the upper base (7).
PCT/CN2021/112455 2020-08-21 2021-08-13 Roll system of six-layer parallel-roll straightener WO2022037486A1 (en)

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