WO2022037334A1 - Tempered glass having high compressive stress and high safety, and processing method therefor - Google Patents

Tempered glass having high compressive stress and high safety, and processing method therefor Download PDF

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WO2022037334A1
WO2022037334A1 PCT/CN2021/106370 CN2021106370W WO2022037334A1 WO 2022037334 A1 WO2022037334 A1 WO 2022037334A1 CN 2021106370 W CN2021106370 W CN 2021106370W WO 2022037334 A1 WO2022037334 A1 WO 2022037334A1
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glass
tempered glass
stress
ion exchange
high pressure
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PCT/CN2021/106370
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French (fr)
Chinese (zh)
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陈石峰
姜宏
许文彬
覃文城
陈杰杰
谈宝权
白一波
胡伟
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重庆鑫景特种玻璃有限公司
华为技术有限公司
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Publication of WO2022037334A1 publication Critical patent/WO2022037334A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum

Definitions

  • the invention relates to the technical field of glass strengthening, in particular to a strengthened glass with high pressure stress and high safety and a processing method thereof.
  • the glass used in such electronic products is mainly chemically strengthened glass after chemical strengthening.
  • Chemically strengthened glass is a kind of ion exchange process.
  • alkali metal ions with large ionic radius replace alkali metal ions with small ionic radius in the glass to generate exchange ion volume difference, and a certain surface layer of glass produces from high to low.
  • Tensile stress hinders and delays the expansion of glass micro-cracks, and achieves the purpose of improving the mechanical strength of glass.
  • the tempered glass treated by the ion exchange process produces compressive stress on the surface and corresponding tensile stress on the inside.
  • Chemically strengthened glass is a stress balancer.
  • the compressive stress is low, the strength of the obtained strengthened glass is not high, which cannot meet the customer's requirements for high drop resistance when the product is dropped; if the compressive stress is too high, although it can be obtained.
  • Tempered glass but at the same time will lead to the formation of high tensile stress inside the tempered glass, such tempered glass will have potential safety hazards, explosive cracking or even self-explosion will occur under slight impact, which seriously affects the reliability of the product. It even has a serious impact on the personal safety of customers.
  • the ordinary high-alumina-silicon and lithium-aluminosilicate glass commonly used in the cover glass industry can be strengthened and toughened by chemical ion exchange, but they are limited by the insufficient intrinsic structural strength of the glass network, and their bifurcation threshold has a limit, which cannot support high tensile strength.
  • Stress line density when the tensile stress line density greatly exceeds the bifurcation threshold, the glass will bifurcate to form fragments smaller than 1mm, which will splash around when broken, causing safety hazards, and if the display screen of electronic products is broken, fragments smaller than 1mm will be formed , it is difficult to continue to use.
  • the purpose of the present invention is to provide a tempered glass with high pressure stress and high safety, and to intuitively characterize the safety stress state of the tempered glass in a non-destructive manner.
  • the present invention also provides a method for processing the high-pressure stress and high-safety tempered glass, so as to solve the problem that the existing processing methods cannot take both high-pressure stress and high intrinsic strength into consideration.
  • the present invention adopts the following technical solutions:
  • the tempered glass with high pressure stress and high safety the numerical value of the tensile stress linear density CT-LD of the tempered glass and the glass thickness satisfies the following relationship:
  • CT av CT s -1.28CT sd ;
  • CT-LD is the tensile stress linear density in MPa/mm
  • CT av is the arithmetic mean value of the CT area
  • CT max is the maximum value of the CT area
  • DOL 0 is the depth of the compressive stress layer
  • CT s is the center of the CT area
  • CT sd is the standard deviation of the CT between the center point of the CT area and the center point of the tempered glass
  • T is the thickness of the glass, in mm.
  • the present invention also provides a method for processing the strengthened glass with high pressure stress and high safety, comprising the following steps:
  • step S2 put the glass substrate preheated in step S1 into a salt bath, and heat for ion exchange reaction;
  • step S3 Repeat step S2 multiple times to obtain the tempered glass according to the present invention
  • the salt bath is a mixed salt bath of potassium nitrate and sodium nitrate.
  • the mass fraction of the sodium nitrate is greater than that of Na 2 O/(Li 2 O+Na 2 O in the glass substrate component. +K 2 O) molar ratio; during the last ion exchange, the mass fraction of sodium nitrate is less than the ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component molar ratio, the final scaling ratio of the tempered glass is controlled at 1.5-2 ⁇ .
  • the present invention also provides the application of the tempered glass with high pressure stress and high safety, and the tempered glass with high pressure stress and high safety according to the present invention is used for the protection of display cover plates, protective cover plates and other transparent materials of electronic products Screen.
  • the present invention has the following beneficial effects:
  • the present invention intuitively characterizes the safety stress state of the tempered glass in a non-destructive manner. It is found that the mathematical relationship of the present invention is satisfied between multiple parameters of the tempered glass. It is also found that the tempered glass obtained by the preparation method of the present invention, Its surface has a sufficiently high compressive stress, so that it has excellent anti-drop performance, and the mathematical relationship described in the present invention is used to accurately characterize and judge whether the tempered glass is in a safe stress state, that is, When the tempered glass satisfies the mathematical relationship of the present invention, it means that the tensile stress of the tempered glass obtained by processing is controlled within a safe range, and there will be no explosive cracking or self-explosion due to slight impact. .
  • the present invention explores the ion exchange reaction, it is found that in the ion exchange process, by controlling the concentration of sodium nitrate in the first and last salt baths, the scaling ratio of the tempered glass is detected in time, so as to determine the degree of the ion exchange reaction. Control is carried out to make the obtained tempered glass have high compressive stress on the surface compared with ordinary glass, which ensures the impact resistance of the tempered glass; at the same time, when the compressive stress of the tempered glass is increased, the tensile stress in the tempered glass will also be increased. Controlled within a safe range, the tempered glass can reach the best stress state, so that the characteristics of the tempered glass can be better exerted.
  • the scaling ratio of the strengthened glass obtained after each reaction is detected in real time, so as to control the time of the ion exchange reaction, so that the strengthened glass obtained after the reaction is achieved.
  • the glass reaches the optimal stress state; at the same time, the degree of ion exchange reaction is controlled by the scaling ratio.
  • the degree of ion exchange reaction is controlled by a series of parameters such as temperature, immersion time, and the number of times the glass is immersed in one or more salt baths.
  • the present invention controls the ion exchange reaction more accurately and efficiently. , which can make the obtained tempered glass reach the best stress state.
  • FIG. 1 is a schematic diagram of fragmented particles produced by the broken glass of Example 1 after being dropped from a height of 2.0 m.
  • FIG. 2 is a schematic diagram of the front surface of a consumer electronic terminal according to the present invention.
  • FIG. 3 is a schematic diagram of a rear surface of a consumer electronic terminal according to the present invention.
  • Glass substrate It is a glass substrate material that has not been strengthened and does not contain crystals.
  • Tempered glass It is chemically strengthened glass treated by high temperature ion exchange process.
  • the alkali metal ions with large ionic radius replace the alkali metal ions with small ionic radius in the glass to generate the exchange ion volume difference, and the compressive stress from high to low is generated in the surface layer of the glass substrate, which hinders and delays the glass.
  • the expansion of microcracks achieves the purpose of improving the mechanical strength of the glass.
  • Depth of compressive stress layer DOL 0 refers to the depth position within the strengthened glass at which the compressive stress generated from the strengthening process reaches zero.
  • Tensile stress linear density CT-LD According to the SLP stress meter test, the ratio of the integral of the tensile stress to the thickness of the glass under its thickness section is obtained. In chemically strengthened glass, the compressive stress and tensile stress are in a balanced relationship, and the SLP-1000 stress meter is more accurate in testing the tensile stress area of the glass. Therefore, the tensile stress integral and the thickness ratio are used to characterize the stress contained in the unit thickness of the glass. Used to characterize the degree of stress in chemically strengthened glass.
  • CT av is the arithmetic mean of the CT area.
  • CT max is the maximum value of the CT area.
  • CT s is the arithmetic mean of CT between the center point of the CT area and the center point of the glass.
  • CT sd is the standard deviation of CT between the center point of the CT area and the center point of the glass.
  • Bifurcation threshold When the glass is impacted by the tensile stress release test method, the crack is bifurcated by its own stress when the glass is cracked, and the tensile stress linear density value at this time is the bifurcation threshold of the glass.
  • Threshold of trace band When the glass is impacted by the method of tensile stress release test, when the glass is cracked, it is caused by its own stress to produce trace band, and the linear density value of tensile stress at this time is the threshold value of trace band of glass.
  • Scaling ratio The ratio of the expansion of the tempered glass to the original size.
  • Tensile stress release test Vickers diamond drills are used for the strengthened glass and fixed with guide rails to ensure that the drills impact the glass surface vertically. Control the penetration depth of the drill bit so that the failure point extends only two cracks instead of starbursts, so as to avoid the influence of external force on the failure state to the greatest extent. Finally, the tensile stress safety of the glass is judged by observing the failure state of the glass.
  • Drop test of the whole machine attach a tempered glass sample to a sample of electronic equipment such as a mobile phone, fall freely from a high place, and drop it to a marble board with sandpaper attached to the surface, and record the height of the broken glass. This height value can be used. Reflecting the strength of the glass, this test method is called the whole machine drop test.
  • Single rod static pressure strength refers to the force of the round head rod on the glass when the glass is broken in the single rod static pressure test, which is also called the breaking pressure.
  • the single rod static pressure test here refers to: A circle with a diameter of 40mm is placed on a ring with an inner diameter of 30mm, an outer diameter of 50mm and a semicircular cross-section, and then is pressed down with a round-end rod with a diameter of 10mm at a constant speed of 1mm/s. glass in the ring until the glass shatters. This strength characterizes the deformation resistance of the cover glass, which is very effective for the bending resistance and blunt impact resistance of the glass.
  • FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results.
  • PMC software can fit the stress curve to obtain the corresponding test results.
  • other stress testers that can measure the surface high pressure stress region and the deep low pressure stress region can also be used.
  • the present invention provides strengthened glass with high pressure stress and high safety, and the tensile stress linear density CT-LD of the strengthened glass satisfies the following relationship:
  • CT av CT s -1.28CT sd ;
  • CT-LD is the tensile stress linear density in MPa/mm
  • CT av is the arithmetic mean value of the CT area
  • CT max is the maximum value of the CT area
  • DOL 0 is the depth of the compressive stress layer
  • CT s is the center of the CT area
  • CT sd is the standard deviation of the CT between the center point of the CT area and the center point of the tempered glass
  • T is the thickness of the glass, in mm.
  • FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results.
  • the tensile stress linear density CT-LD of the tempered glass is between the bifurcation threshold and the trace band threshold of the tempered glass. At this time, the tensile stress of the tempered glass is maintained in a safe range, so that the tempered glass will not occur.
  • the self-explosion phenomenon and the compressive stress obtained by the tempered glass can ensure that the tempered glass has excellent impact resistance, so the stress state of the tempered glass is in a safe state.
  • the strengthened glass of the present invention is obtained through chemical strengthening, and its surface compressive stress CS is 500 MPa or more, 600 MPa or more, 700 MPa or more, 800 MPa or more, 900 MPa or more Large, 1000MPa or more, the maximum is 1200Mpa, so as to ensure the impact resistance of the strengthened glass.
  • the depth DOL 0 of the compressive stress layer of the strengthened glass is more than 16% of the thickness of the strengthened glass, which can also be described as DOL 0 being a fraction of the thickness T of the glass.
  • the strengthened glass compressive stress layer depth DOL 0 may be equal to or greater than 0.16T, equal to or greater than 0.17T, equal to or greater than 0.18T, equal to or greater than 0.19T, equal to or greater than 0.20T, Equal to or greater than 0.21T, up to 0.22T.
  • the depth DOL 0 of the strengthened glass compressive stress layer may be 0.16T ⁇ 0.18T, 0.17T ⁇ 0.22T, 0.18T ⁇ 0.19T, 0.16T ⁇ 0.21T, 0.19T ⁇ 0.20T, 0.20T ⁇ 0.21T, 0.16T ⁇ 0.20T, 0.19T ⁇ 0.21T, 0.16T ⁇ 0.22T, 0.16T ⁇ 0.19T, 0.18T ⁇ 0.21T, 0.17T ⁇ 0.21T, 0.17T ⁇ 0.18T, or 0.18T ⁇ 0.22T to ensure the drop resistance of tempered glass.
  • the present invention detects the tensile stress linear density CT-LD of the tempered glass and its compressive stress layer depth DOL 0 , which satisfies the above relationship, and the tensile stress linear density CT-LD of the tempered glass is at the bifurcation threshold and trace of the tempered glass. Between band thresholds, this tempered glass has high security.
  • the high safety means that the compressive stress of the tempered glass is sufficiently high, so that the drop resistance height of the tempered glass is at least 1.6 m or more, and the tempered glass does not self-explode.
  • the average size of the vertical projection of more than 70% of the fragmented particles on the two-dimensional drawing is more than 15 mm, so that the formed fragmented particles have an average size of more than 15 mm. Not too small, and the tempered glass can be considered to have high safety in this case.
  • the tensile stress linear density CT-LD of the tempered glass should also be controlled within a certain range, because the compressive stress and tensile stress of the tempered glass after chemical strengthening are Equilibrium relationship, the higher the tensile stress linear density, the higher the tensile stress of the tempered glass, and the higher the compressive stress of the tempered glass.
  • the CT-LD of the tempered glass is controlled between 30,000 and 70,000 MPa/mm, and the tensile stress linear density CT-LD of the tempered glass is between the bifurcation threshold and the trace band threshold of the tempered glass, so that The tensile stress of the strengthened glass is maintained within a safe range, so that the self-explosion phenomenon of the strengthened glass will not occur.
  • the stress state of the tempered glass of the present invention is safer, especially in the application of electronic products, it can not only meet the requirements of such users for the product's anti-drop performance, but also ensure the safety of the product.
  • the height of the tempered glass of the present invention is more than 1.6m, which shows that the tempered glass of the present invention has excellent anti-drop performance, and can be used as a cover plate protection material for electronic products such as mobile phones.
  • the tempered glass of the present invention has excellent anti-drop performance and safety, and its internal stress state is optimized, so that it has a wide range of applications, and can be applied to the field of electronic product display protection cover plates, which is extremely developed and applied. prospect.
  • the present invention also provides a method for processing strengthened glass with high pressure stress and high safety, comprising the steps of:
  • step S2 put the glass substrate preheated in step S1 into a salt bath, and heat for ion exchange reaction;
  • step S3 Repeat step S2 multiple times to obtain the tempered glass
  • the salt bath is a mixed salt bath of potassium nitrate and sodium nitrate.
  • the mass fraction of the sodium nitrate is greater than that of Na 2 O/(Li 2 O+Na 2 O in the glass substrate component. +K 2 O) molar ratio; during the last ion exchange, the mass fraction of sodium nitrate is less than the ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component molar ratio, the final scaling ratio of the tempered glass obtained at this time is controlled at 1.5-2 ⁇ .
  • the salt bath includes at least one or more sodium-containing salts, and one or more potassium-containing salts.
  • the salt bath includes KNO 3 and NaNO 3 , and the contents of KNO 3 and NaNO 3 are related to the number of ion exchange reactions, and the compressive stress state of the tempered glass can be adjusted by adjusting the concentration of the salt bath, to the optimum range.
  • the one or more ion exchange processes used to strengthen the glass substrate may include, and the composition of the one or more salt baths may include more than one larger radius ion (eg, Na + and K + ) or a single larger radius ion. large ions.
  • the parameters of the ion exchange process include, but are not limited to, the composition and temperature of the salt bath, the immersion time, the number of times the inner glass layer is immersed in one or more salt baths, the use of multiple salt baths, additional steps (such as annealing, washing).
  • potassium-sodium and/or sodium-lithium ion exchange is performed on the glass substrate in a mixed salt bath of potassium salt and sodium salt, and potassium-sodium ion exchange is performed on the surface layer of the glass substrate, so that the strengthened glass can obtain sufficient surface compressive stress; at the same time, sodium ions with a smaller ionic radius in the mixed salt bath will ion-exchange with lithium ions deep in the glass substrate, further deepening the ion-exchange depth, thereby forming a deeper compressive stress layer depth and further enhancing the strength of the tempered glass. strength.
  • the first ion exchange is very important.
  • the glass substrate to be treated is subjected to a preheating process at 300° C. to 400° C., and the preheating time is 10 min to 30 min.
  • the ion exchange salt bath is heated to 390°C ⁇ 460°C, and the glass substrate is put into the salt bath containing KNO3 and NaNO3 for reaction.
  • the mass fraction of sodium nitrate is greater than the molar ratio of Na 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component, according to the glass substrate
  • the concentration of alkali metal ions Li 2 O, Na 2 O, K 2 O can be calculated, and the range of NaNO 3 mass fraction can be obtained.
  • the salt bath of the first ion exchange includes more than 4.76% NaNO 3 and all the ranges and sub-zones therebetween.
  • Range such as 13.9% ⁇ 90.1%, 19.8% ⁇ 80.5%, 21.5% ⁇ 70.8%, 39.4% ⁇ 60.9%, 45.4% ⁇ 50.7%, 31.2% ⁇ 42.6%, 43.8% ⁇ 92.5%, 22.7% ⁇ 85.5% , 35.6% to 77.7%, 44.5% to 69.1%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, or 99%.
  • the scaling phenomenon of the strengthened glass in the present invention mainly occurs in the first ion exchange reaction.
  • the size of the strengthened glass is monitored in real time to know whether the specific scaling ratio of the strengthened glass reaches 80% of the total scaling ratio. Above, if it reaches more than 80%, the first ion exchange reaction is completed, which can effectively increase the compressive stress in the deep layer of the tempered glass.
  • a thermal migration process is required. The tempered glass after each ion exchange reaction is taken out from the salt bath and placed at room temperature for 15 to 120 minutes. After the thermal migration process is completed, the next ion exchange process is completed. exchange reaction.
  • the mass fraction of sodium nitrate is less than the molar ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component, according to the glass substrate
  • the concentration of alkali metal ions Li 2 O, Na 2 O, K 2 O in the material can be calculated, and the range of NaNO 3 mass fraction can be obtained.
  • the salt bath of the last ion exchange includes less than 37.03% of NaNO 3 and all between them.
  • Ranges and sub-ranges such as 1% to 13.6%, 2% to 13.1%, 1.6% to 21.7%, 3.1% to 34.6%, 1.8% to 20.6%, 5% to 12.2%, 2.5% to 31.8%, 3.5% to 3.5% 28.6%, 0.8% to 17.5%, 0.4% to 15.8%, 4%, 8%, 3.5%, 18.6%, 4.5%, 28.8%, 14.7%, 7.9%, 24.4%, 32.8%.
  • the final scaling ratio of the strengthened glass is controlled between 1.5 ⁇ 2 ⁇ , preferably 1.6 ⁇ 2 ⁇ , 1.6 ⁇ 1.7 ⁇ , 1.7 ⁇ 2 ⁇ , 1.8 ⁇ 2 ⁇ , 1.9 ⁇ 2 ⁇ , 1.5 ⁇ 1.6 ⁇ , 1.5 ⁇ 1.7 ⁇ , 1.5 ⁇ 1.9 ⁇ , 1.6 ⁇ 1.8 ⁇ , 1.74 ⁇ 2.0 ⁇ , 1.6 ⁇ 1.9 ⁇ , 1.65 ⁇ 2.0 ⁇ , 1.7 ⁇ 1.8 ⁇ , 1.7 ⁇ 1.9 ⁇ , 1.8 ⁇ 1.9 ⁇ , 1.5 ⁇ 1.8 ⁇ , 1.85 ⁇ 2.0 ⁇ , or 1.95 ⁇ 2.0 ⁇ , so that the stress state of the finally obtained tempered glass is evaluated. control.
  • multiple batches of glass substrates are chemically strengthened in batches in the same salt bath environment.
  • impurity ions will be generated in the ion exchange salt bath after chemical strengthening of each batch of glass substrates, mainly lithium ions exchanged from the glass substrate.
  • concentration of lithium ions in the ion exchange salt bath will increase.
  • the concentration of lithium ions must be controlled, because the lithium ions in the ion exchange salt bath will become K + -Na + , The hindering ions of Na + -Li + ion exchange, and the presence of a small amount of lithium ions will greatly reduce the degree of ion exchange, thereby weakening the strengthening state of the strengthened glass.
  • the molar ratio of the lithium ion concentration in the salt bath to the total alkali metal ions in the salt bath is less than 0.25% and all ranges and sub-ranges therebetween, such as 0.01% to 0.23%, 0.1% to 0.14%, 0.01% to 0.2% , 0.03% ⁇ 0.15%, 0.04% ⁇ 0.16%, 0.03% ⁇ 0.24%, 0.06% ⁇ 0.25%, 0.05% ⁇ 0.18%, 0.06% ⁇ 0.15%, 0.03% ⁇ 0.12%, 0%, 0.12%, 0.16 %, 0.2%, 0.14%, 0.18%, 0.11%, 0.05%, 0.21%, 0.08%, 0.06%, 0.07%, 0.04%, 0.03%, 0.02%, or 0.01%.
  • the ion exchange is stopped, and lithium ions are added to the ion-exchange salt bath for purification
  • the material is heated and reacted for a period of time, and the ion exchange is continued.
  • 0.1%-2% of the lithium ion purified product is put into the ion-exchange salt bath, the purification temperature is controlled at 360°C to 450°C, and the purification time is consistent with the strengthening time of the tempered glass.
  • the ion exchange is stopped and the glass substrate is removed from the ion-exchange salt bath , and then put the lithium ion purified product with a mass of 1% to 5% of the mass of the ion exchange salt bath into the ion exchange salt bath.
  • the addition of lithium ion purification is not required.
  • the lithium ion purified product is an ion sieve material
  • the ion sieve material comprises the following components in mass percentage: 15%-55% of SiO 2 , 5%-50% of auxiliary materials, and at least one of 15%-48% Functional metal oxide
  • the metal in the functional metal oxide is a monovalent and/or divalent metal
  • the monovalent metal is at least one of lithium, sodium, potassium, and rubidium
  • the divalent metal It is at least one of magnesium, calcium, strontium and barium
  • the auxiliary material forms polar covalent bonds and ionic bonds with SiO 2
  • the auxiliary material is selected from phosphorus oxide, boron oxide, aluminum oxide, zirconium oxide, chromium oxide, oxide At least one of iron, zinc oxide, bismuth oxide, and cobalt oxide.
  • the lithium ion purified product used in the present invention can be purchased from the market, and is an RT product produced by Shenzhen Donglihua Technology Co., Ltd.
  • the lithium ion purified product is mainly used to remove Li + in the ion exchange salt bath, control the concentration of Li + in the ion exchange salt bath, reduce its influence on the degree of ion exchange of the strengthened glass, and at the same time, it will not be in the ion exchange salt bath.
  • Other impurity ions are introduced into the bath, and the used ion sieve will not pollute the environment.
  • the use of the lithium ion purified product can effectively avoid the deactivation of the ion exchange salt bath, weaken the effect of strengthening the glass, and restore the activity of the ion exchange salt bath.
  • the present invention also discloses a consumer electronic terminal, comprising a casing including a front surface, a rear surface and a side surface; and an electronic assembly partially located in the casing, the electronic assembly including a display, the display being located in the casing At or adjacent to the front surface of the glass; the front surface or/and the rear surface or/and the side surface comprise the strengthened glass with high pressure stress and high safety according to the present invention.
  • the consumer electronic terminal includes a mobile phone, a tablet computer, or consumer electronic products thereof.
  • consumer electronics products including mobile phones, tablet computers, computers, navigation systems, etc., products with displays; construction products, transportation products (such as automobiles, trains, aircraft, marine vehicles, etc.), appliance products, or products that require a certain degree of transparency , scratch resistance, abrasion resistance, or any combination thereof.
  • FIG. 2 shows a front surface of a consumer electronic device
  • FIG. 1 shows a front surface of a consumer electronic device
  • FIG 3 shows a rear surface of the consumer electronic device, which includes a housing including a front surface 1, a rear surface 2 and a side surface; and part of the Electronic components located within or entirely within the housing, and the electronic components include a display, and may also include a controller, memory, and other electronic components, wherein the display is located at or adjacent to the front surface of the housing.
  • the front surface or/and the rear surface or/and the side surface of the housing comprise the tempered glass according to the present invention.
  • a cover product 3 is also included, the cover product 3 is covered on the front surface 1 of the casing of the consumer electronic terminal or the cover product is located on the display, and the cover product 3 and/or a part of the casing comprises the invention described in the present invention.
  • the cover article includes the reinforced glass with high pressure stress and high safety.
  • the glass in order to obtain a strengthened glass with a safe compressive stress state, certain requirements are also imposed on the material of the glass. Specifically, based on the mole % of oxides, the glass includes the following components:
  • SiO 2 65mol% to 75mol%, preferably 70mol% to 75mol%;
  • the content of SiO 2 accounts for at least 78 mol % of the total amount of SiO 2 and Al 2 O 3 , preferably more than 80 mol %.
  • the glass network components are mainly SiO 2 and Al 2 O 3 , both of which can improve the strength of the glass network structure, and the high network structure composition can increase the amount of oxygen in the glass bridges, especially It is to increase the content of silicon components, which can improve the strength of the network structure of the glass.
  • Al 2 O 3 helps to increase the rigidity of the glass network
  • Al 2 O 3 can exist in the glass in a tetra- or penta-coordination, which increases the bulk density of the glass network and thus increases the compressive stress formed by chemical strengthening .
  • High network structure strength plays an important role in the ion exchange of glass, because during the ion exchange process, the glass will undergo K + -Na + , Na + -Li + binary ion exchange step by step or simultaneously to form a composite compressive stress Floor.
  • the glass will have a stress relaxation effect due to the exchange of ions of different radii, and the high temperature and long reaction time in the ion exchange reaction will weaken the composite compressive stress layer, especially the middle and deep layers. Therefore, improving the network structure strength of the glass can effectively overcome the influence of the above reasons on the composite compressive stress layer.
  • the glass may include 8-15 mol% Al 2 O 3 and all ranges and subranges therebetween, eg, 8-14.5 mol %, 8-14 mol %, 8-13.5 mol % %, 8% ⁇ 13mol%, 10% ⁇ 13mol%, 8% ⁇ 12mol%, 9% ⁇ 14.5mol%, 9% ⁇ 14mol%, 9% ⁇ 11.5mol%, 10% ⁇ 13mol%, 9mol%, 9.5 mol%, 10mol%, 10.5mol%, 11mol%, 11.2mol%, 12.4mol%, 12.6mol%, 12.8mol%, 13mol%, 13.2mol%, 13.4mol%, 13.6mol%, 13.8mol%, or 15mol% %.
  • the components of the glass also include B 2 O 3 and B 2 O 3 as the secondary network structure of the glass.
  • An appropriate amount of B 2 O 3 can promote the melting of the glass at high temperature, reduce the difficulty of melting, and can effectively improve the ion exchange in the glass.
  • the rate of increase, especially the exchange capacity of K + -Na + is very significant, but excessive B 2 O 3 will lead to the weakening of the glass network structure, so it is necessary to control the amount of B 2 O 3 added, and the moles of B 2 O 3 account for The ratio is controlled within a range of not more than 3 mol%.
  • the glass may include no more than 3 mol% B2O3 and all ranges and subranges therebetween, eg, 0-2.9 mol%, 0-2.7 mol%, 0-2.1 mol%, 0 ⁇ 1.7mol%, 0 ⁇ 1.2mol%, 1mol% ⁇ 2.6mol%, 1mol% ⁇ 2.0mol%, 1mol% ⁇ 1.5mol%, 1mol% ⁇ 1.3mol%, 1mol% ⁇ 1.9mol%, 0mol%, 1.4 mol%, 1.6mol%, 2.3mol%, 2.5mol%, 2.9mol%, 2.7mol%, 2.4mol%, 2.1mol%, 0.4mol%, 0.7mol%, 0.6mol%, 0.5mol%, 0.3mol% , 0.2 mol%, or 0.1 mol%.
  • the components of the glass also include Na 2 O and Li 2 O.
  • the molar proportion of Na 2 O is in the range of 1 mol% to 6 mol%.
  • Na 2 O is the main component of ion exchange and is the key exchange ion to form surface high pressure stress.
  • the glass may include 1 mol % to 6 mol % Na 2 O and all ranges and subranges therebetween , such as 1mol% ⁇ 5mol%, 1mol% ⁇ 5.6mol%, 1mol% ⁇ 4mol%, 1mol% ⁇ 4.7mol%, 1mol% ⁇ 3mol%, 1mol% ⁇ 3.5mol%, 2mol% ⁇ 5.9mol%, 2mol% ⁇ 4.7mol%, 2mol% ⁇ 3.8mol%, 1.5mol% ⁇ 4mol%, 2.6mol% ⁇ 4.9mol%, 3.7mol% ⁇ 5.8mol%, 1mol%, 1.5mol%, 2mol%, 2.8mol%, 2.6 mol %, 2.5 mol %, 2.1 mol %, 3.8 mol %, 3.6 mol %, 4 mol %, 4.4 mol %, 4.3 mol %, 5.2 mol %, or 5.5 mol %.
  • Li 2 O is also the main component of ion exchange.
  • the molar proportion of Li 2 O is in the range of 7 mol% to 12 mol%.
  • the radius of Na + in the ion exchange salt bath is smaller than that of K + , which enables it to penetrate deeper into the glass and interact with Li +
  • Li + in the glass is the key exchange ion to form deep compressive stress
  • Na + -Li + exchange with Na + in the ion-exchange salt bath enables the glass to form a high-depth compressive stress layer.
  • the glass may include 7-12 mol% Li2O and all ranges and subranges therebetween, eg, 7-11 mol%, 7.8-10.7 mol%, 7.5-10 mol% %, 8.6mol% ⁇ 11.7mol%, 8.2mol% ⁇ 11.4mol%, 9.1mol% ⁇ 10.8mol%, 9.2mol% ⁇ 11.5mol%, 10.2mol% ⁇ 11.9mol%, 8.5mol% ⁇ 11.5mol%, 9.5mol% ⁇ 10mol%, 10.6mol% ⁇ 11.9mol%, 7.7mol% ⁇ 9.8mol%, 7.5mol%, 8mol%, 9mol%, 7.8mol%, 8.6mol%, 9.5mol%, 10.1mol%, 11.8 mol %, 7.6 mol %, 10 mol %, 10.4 mol %, 11.3 mol %, 9.2 mol %, or 10.1 mol %.
  • the glass may comprise 7 mol% to 13 mol% Na2O + Li2O and all ranges and subranges therebetween, such as 8 mol% to 13 mol%, 7mol% ⁇ 12mol%, 8mol% ⁇ 10.5mol%, 7mol% ⁇ 10.6mol%, 8mol% ⁇ 11mol%, 7mol% ⁇ 10.5mol%, 7mol% ⁇ 11.5mol%, 9mol% ⁇ 11mol%, 7mol% ⁇ 8.9 mol%, 8.6mol% ⁇ 12.8mol%, 9mol% ⁇ 12.4mol%, 7mol% ⁇ 9.8mol%, 7mol% ⁇ 10.4mol%, 7mol% ⁇ 10.8mol%, 9mol%, 10mol%, 11.2mol%, 11.4 mol %, 11.6
  • the components of the glass further include K 2 O, and the molar proportion of K 2 O is controlled between 0.1 mol % and 3 mol %, and K 2 O is the main component of ion exchange.
  • the glass may include 0.1 mol% to 3 mol% K2O and all ranges and subranges therebetween, eg, 0.2 mol% to 2.8 mol%, 0.1 mol% to 2.6 mol%, 0.3 mol% % ⁇ 2mol%, 0.4mol% ⁇ 1.8mol%, 0.5mol% ⁇ 1.0mol%, 1mol% ⁇ 2.5mol%, 1mol% ⁇ 2.0mol%, 1mol% ⁇ 1.8mol%, 1mol% ⁇ 1.5mol%, 1mol% % ⁇ 1.2mol%, 0mol%, 1.5mol%, 1.8mol%, 2mol%, 2.9mol%, 2.8mol%, 2.6mol%, 2.5mol%, 2.1mol%, 0.8mol%, 0.6mol%, 0.5mol% %, 0.4 mol%, 0.3 mol%, 0.8
  • the components of the glass also include MgO, and the molar proportion of MgO is controlled between 2 mol% and 7.5 mol%.
  • MgO has the effect of reducing the high temperature viscosity of the glass, thereby increasing the Young's modulus of the glass. .
  • the glass may include 2 mol% to 7.5 mol% MgO and all ranges and subranges therebetween, such as 2.5 mol% to 2.8 mol%, 2.5 mol% to 6.6 mol%, 2.6 mol% to 2.6 mol% 5.2mol%, 2.4mol% ⁇ 3.8mol%, 3.5mol% ⁇ 4.0mol%, 3mol% ⁇ 4.5mol%, 2.7mol% ⁇ 4.8mol%, 3.2mol% ⁇ 5.0mol%, 3.1mol% ⁇ 4.5mol% , 4mol% ⁇ 5mol%, 2.5mol%, 3.5mol%, 3.8mol%, 3mol%, 2.9mol%, 2.8mol%, 2.6mol%, 4.5mol%, 5.1mol%, 5.8mol%, 5.6mol%, 3.2 mol%, 3.4 mol%, 3.3 mol%, 7.2 mol%, or 7.1 mol%.
  • the composition of the glass also includes chemical fining agents, such fining agents including but not limited to SnO 2 and sodium chloride.
  • the glass may include no more than 1 mol% SnO and sodium chloride and all ranges and subranges therebetween, eg, 0.1 mol% to 0.9 mol%, 0.1 mol% to 0.8 mol%, 0.1 mol% mol% ⁇ 0.7mol%, 0.1mol% ⁇ 0.6mol%, 0.1mol% ⁇ 0.5mol%, 0.1mol% ⁇ 0.4mol%, 0.5 ⁇ 1.0mol%, 0.05 ⁇ 1.0mol%, 0.03 ⁇ 1.0mol%, 0.02 ⁇ 1.0 mol %, 1 mol %, 0.9 mol %, 0.8 mol %, 0.7 mol %, 0.6 mol %, 0.5 mol %, 0.4 mol %, 0.3 mol %, 0.2 mol %, or 0 mol %.
  • the glass does not contain phosphorus, nor does it contain other alkaline earth metal elements other than magnesium. That is, phosphorus-containing and other alkaline earth metal elements are not actively added, but may be present as impurities in very small amounts, for example, in the examples, all below 300 ppm or less. Because phosphorus pentoxide in glass can reduce the melting temperature of glass at high temperature, but because phosphorus pentoxide has a phosphorus-oxygen double bond, the structure is unstable, and its scratch resistance is poor, and the phosphorus-containing structure will lead to a decrease in the bifurcation threshold of the glass. , and in float glass, the phosphorus-containing structure will make the glass easy to phase separate and crystallize, which increases the difficulty of production.
  • Magnesium-alkaline earth metals have good high-temperature melting and have little effect on the ion exchange rate, but Ca, Zn, and other alkaline earth metal oxides have a larger ionic radius than magnesium, which has a greater impact on the ion exchange rate.
  • the above-mentioned components in the frit are smelted at a temperature between 1630°C and 1700°C, such as 1630°C, 1640°C, 1650°C, 1680°C, 1690°C or 1700°C.
  • Tin oxide and sodium chloride can be selected as clarifying agents, and the molar ratio of the two is not more than 1%, such as 0.1%, 0.2%, 0.5%, 0.6%, 0.7%, 0.8% or 0.9%.
  • the glass substrate can be produced by the overflow down-draw method, the float method and the calendering method, and the surface compressive stress of the glass substrate is more than 500MPa.
  • Embodiment 1 The processing method of the tempered glass with a safe compressive stress state according to the present invention takes Embodiment 1 as an example:
  • S1 First accurately weigh according to the ratio of the raw materials of the glass substrate (see Table 1), and then fully mix the raw materials, keep it at a high temperature of 1630 ° C for 4 hours, melt it, and then shape it to obtain a glass substrate with a thickness of 0.7 mm. material.
  • step S2 Preheat the glass substrate obtained in step S1 at 450° C. for 20 min, and then put the glass substrate into a mixed salt bath of 50 wt% NaNO 3 and 50 wt % KNO 3 for the first ion exchange Reaction, the reaction temperature is 435 °C, the scaling ratio of the glass substrate is detected, and the scaling ratio of the glass substrate is 1.6 ⁇ , so as to control the reaction time, so that the scaling ratio is controlled above 80% of the total scaling ratio, After the reaction was completed, it was taken out and washed.
  • step S3 put the glass substrate obtained in step S2 into a mixed salt bath of 8 wt% NaNO 3 and 92 wt % KNO 3 for the last ion exchange reaction, the reaction temperature is 430°C, and the scaling ratio of the glass substrate is detected. , so that the total scaling ratio of the glass substrate is 2 ⁇ , the reaction is completed, and the glass is taken out and washed to obtain the tempered glass.
  • FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results.
  • PMC software can fit the stress curve to obtain the corresponding test results.
  • other stress testers that can measure the surface high pressure stress region and the deep low pressure stress region can also be used.
  • the present invention is described below through specific examples and comparative examples, using the recipes of the glass substrates in Table 1, the process parameters for preparing tempered glass in Table 2, and the performance test parameters for the examples and comparative examples in Table 3.
  • Example 2 Example 3 Comparative Example 1 Comparative Example 2 SiO2 67 71.5 74 67 63 Al 2 O 3 15 10 8 15 12 B 2 O 3 2 3 1.5 2 2 MgO 3 2.5 1 3 2 ZnO 1 -- -- 1 -- ZrO 2 -- 0.5 -- -- -- -- Na 2 O 3.5 2.5 1.5 3.5 11 K 2 O 1 1 2 1 2 Li 2 O 7.5 9 12 7.5 8
  • Comparative Example 1 is an existing sample. Although its bifurcation threshold is high, the scaling ratio of this sample in the first reinforcement accounts for a low proportion of its total scaling ratio, only accounting for 68.75% of the total scaling ratio, which fully shows that In Comparative Example 1, during the first chemical strengthening, the degree of sodium-lithium ion exchange was insufficient, which also resulted in low surface compressive stress and CT-LD of the final sample, and its anti-drop performance was far inferior to that of the present invention.
  • Comparative example 2 is a product currently on the market. Although the surface compressive stress of the product is high, the product also obtains a high tensile stress, and the CT-LD of the product is not between the bifurcation threshold and the trace band threshold. , but is the same as the threshold of the trace band, which makes the compressive stress and tensile stress of the comparative example 2 not in the best state, so that high safety cannot be obtained, and it also causes the poor anti-drop performance of the comparative example 2. , even worse than Comparative Example 1.
  • the glass substrate of this example is subjected to K + -Na + ion exchange in a mixed salt bath of potassium and sodium, and Na + -Li + ion exchange is also carried out to form compressive stress, and the glass substrate
  • the material is chemically strengthened to increase the strength of the obtained strengthened glass.
  • the compressive stress on the surface of the strengthened glass is above 600MPa, which ensures the impact resistance of the glass.
  • the strengthening time is adjusted by controlling the scaling ratio, so that the performance indexes of the strengthened glass meet the relational expressions of the present invention, so that the strengthened glass has high pressure stress and high safety.
  • Example 1 The whole machine drop test was carried out on the tempered glass obtained by the preparation method of Example 1.
  • the mobile phone mold was firmly attached to the sample made of tempered glass in Example 1, and the tempered glass sample was dropped horizontally on the marble plate with sandpaper on the surface. The highest point at which the tempered glass sample is not broken is taken as the anti-drop height.
  • the drop resistance height of the tempered glass in Example 1 is 1.9m, indicating that Example 1 has high drop resistance performance.
  • the tempered glass has a high network structure strength, and obtains a high surface compressive stress, which effectively improves the The anti-drop height of the tempered glass, and at the same time, the tensile stress of the tempered glass is controlled within a safe range to further increase the limit of the anti-drop strength, thereby ensuring the safety of the tensile stress of the tempered glass.

Abstract

Disclosed is a tempered glass having high compressive stress and high safety. The safe stress state of the tempered glass is visually characterized in a non-destructive manner. According to research, the relation between the tensile stress line density CT-LD of the tempered glass and the compressive stress layer depth DOL 0 of the tempered glass satisfies expressions. The tempered glass surface has sufficient compressive stress, so that the tempered glass has excellent anti-drop performance. Also, the tensile stress of the tempered glass is controlled within a safe range, so that the tempered glass does not experience explosive cracking from a slight impact, and does not self-explode. During an ion exchange process, by controlling the concentration of sodium nitrate of the first and final salt baths and testing the zoom ratio of the tempered glass in a timely manner, the degrees of ion exchange reactions are controlled, so that when compared to common glass, the surface of the obtained tempered glass has high compressive stress, thereby ensuring the impact resistance of the tempered glass.

Description

具有高压应力和高安全性的强化玻璃及其加工方法Tempered glass with high pressure stress and high safety and its processing method 技术领域technical field
本发明涉及玻璃强化技术领域,具体涉及具有高压应力和高安全性的强化玻璃及其加工方法。The invention relates to the technical field of glass strengthening, in particular to a strengthened glass with high pressure stress and high safety and a processing method thereof.
背景技术Background technique
随着科学技术的进步以及人们生活水平的提高,小型机电产品特别是便携式电子产品在日常住活中得到极大的应用,包括手机、数码相机、笔记本电脑等。由于产品的便携性使得消费者在携带或使用过程中将其失手跌落的意外时有发生,从而导致产品的破损。由于跌落冲击中物体动量的传递是在极短的间内进行的,因而与其他形式的冲击相比,产品跌落冲击力最为强烈,是导致小型机电产品外表丧失美观、内部工作性能下降甚至使用功能丧失的主要原因。而且,作为精密的高价值产品,这类电子产品往往价格不菲,其损坏带来的隐形损失甚至超出产品本身价値,如重要数据的丟失,甚至错失商业机会,还有可能造成人身安全问题等。因此,消费者购买此类产品时,在满足基本功能的条件下会更加青睐有着良好耐撞性能的产品,产品在跌落时的耐撞性能已成为产品质量的重要特性和产品的核心竞争能力。With the advancement of science and technology and the improvement of people's living standards, small electromechanical products, especially portable electronic products, have been greatly used in daily life, including mobile phones, digital cameras, notebook computers, etc. Due to the portability of the product, accidents often occur that consumers accidentally drop the product during carrying or use, resulting in damage to the product. Because the transfer of the momentum of the object in the drop shock is carried out in a very short time, compared with other forms of shock, the impact force of the product drop is the strongest, which causes the appearance of the small mechanical and electrical products to lose their appearance, the internal working performance is reduced, and even the function of use. main reason for loss. Moreover, as sophisticated high-value products, such electronic products are often expensive, and the invisible losses caused by their damage may even exceed the price of the product itself, such as loss of important data, or even missed business opportunities, and may also cause personal safety issues. Wait. Therefore, when consumers buy such products, they will prefer products with good crashworthiness under the condition that they meet the basic functions. The crashworthiness of products when dropped has become an important feature of product quality and the core competitiveness of products.
目前,这类电子产品所使用的玻璃主要为经过化学强化后的化学强化玻璃。化学强化玻璃是一种利用离子交换工艺,在盐浴中离子半径大的碱金属离子取代玻璃中离子半径小的碱金属离子从而产生交换离子体积差,在玻璃一定的表层产生由高到低的张应力,阻碍和延缓玻璃微裂纹的扩展,达到提高玻璃机械强度的目的。通过离子交换工艺处理后的强化玻璃在表面产生压应力的同时,其内部也产生了相应的张应力。化学强化玻璃是一个应力平衡体,如果压应力较低,获得的强化玻璃强度不高,无法满足客户对产品跌落时高抗跌落性能的要求;如果压应力太高,虽然可以获得强度很高的强化玻璃,但同时会导致强化玻璃内部形成很高的张应力,这样的强化玻璃会存在安全隐患,在轻微的冲击下发生爆炸性开裂,甚至会产生自爆现象,这严重影响了产品的可靠性,甚至还对客户的人身安全造成严重影响。At present, the glass used in such electronic products is mainly chemically strengthened glass after chemical strengthening. Chemically strengthened glass is a kind of ion exchange process. In the salt bath, alkali metal ions with large ionic radius replace alkali metal ions with small ionic radius in the glass to generate exchange ion volume difference, and a certain surface layer of glass produces from high to low. Tensile stress hinders and delays the expansion of glass micro-cracks, and achieves the purpose of improving the mechanical strength of glass. The tempered glass treated by the ion exchange process produces compressive stress on the surface and corresponding tensile stress on the inside. Chemically strengthened glass is a stress balancer. If the compressive stress is low, the strength of the obtained strengthened glass is not high, which cannot meet the customer's requirements for high drop resistance when the product is dropped; if the compressive stress is too high, although it can be obtained. Tempered glass, but at the same time will lead to the formation of high tensile stress inside the tempered glass, such tempered glass will have potential safety hazards, explosive cracking or even self-explosion will occur under slight impact, which seriously affects the reliability of the product. It even has a serious impact on the personal safety of customers.
现有盖板玻璃行业常用的普通高铝硅及锂铝硅玻璃,虽然可以进行化学离子交换增强增韧,但是局限于玻璃网络本征结构强度不足,其分叉阈值具有极限,不能支撑高张应力线密度,当张应力线密度大幅超过分叉阈值时,玻璃会分叉形成小于1mm的碎片,在破碎时会四处飞溅,造成安全隐患,并且电子产品的显示屏幕若破碎形成小于1mm的碎片,则很难继续使用。The ordinary high-alumina-silicon and lithium-aluminosilicate glass commonly used in the cover glass industry can be strengthened and toughened by chemical ion exchange, but they are limited by the insufficient intrinsic structural strength of the glass network, and their bifurcation threshold has a limit, which cannot support high tensile strength. Stress line density, when the tensile stress line density greatly exceeds the bifurcation threshold, the glass will bifurcate to form fragments smaller than 1mm, which will splash around when broken, causing safety hazards, and if the display screen of electronic products is broken, fragments smaller than 1mm will be formed , it is difficult to continue to use.
因此,如何使强化玻璃既具有高压应力使其满足高抗跌落性能的要求,又使其张应力维持在安全范围内,如何以非破坏方式对强化玻璃的应力状态进行直观的表征,以及如何获得这样的强化玻璃,都是当前所属技术领域技术人员急需解决的技术问题。Therefore, how to make tempered glass not only have high pressure stress to meet the requirements of high drop resistance, but also keep its tensile stress within a safe range, how to intuitively characterize the stress state of tempered glass in a non-destructive way, and how to obtain Such tempered glass is an urgent technical problem to be solved by those skilled in the current technical field.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的上述不足,本发明的目的在于提供具有高压应力和高安全性的强化玻璃,以非破坏方式直观地表征强化玻璃的安全应力状态。In view of the above deficiencies in the prior art, the purpose of the present invention is to provide a tempered glass with high pressure stress and high safety, and to intuitively characterize the safety stress state of the tempered glass in a non-destructive manner.
本发明还提供所述高压应力和高安全性的强化玻璃的加工方法,以解决现有加工方法无法兼顾高压应力与高本征强度的问题。The present invention also provides a method for processing the high-pressure stress and high-safety tempered glass, so as to solve the problem that the existing processing methods cannot take both high-pressure stress and high intrinsic strength into consideration.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
具有高压应力和高安全性的强化玻璃,所述强化玻璃的张应力线密度CT-LD与玻璃厚度的数值满足以下关系式:The tempered glass with high pressure stress and high safety, the numerical value of the tensile stress linear density CT-LD of the tempered glass and the glass thickness satisfies the following relationship:
Figure PCTCN2021106370-appb-000001
Figure PCTCN2021106370-appb-000001
CT av=CT s-1.28CT sdCT av =CT s -1.28CT sd ;
其中,CT-LD为张应力线密度,单位为MPa/mm,CT av为CT区的算术平均值,CT max为CT区最大值,DOL 0为压应力层深度,CT s为CT区的中心点至强化玻璃中心点区域间CT的算术平均值,CT sd为CT区的中心点至强化玻璃中心点区域间CT的标准差;T为玻璃厚度,单位为mm。 Among them, CT-LD is the tensile stress linear density in MPa/mm, CT av is the arithmetic mean value of the CT area, CT max is the maximum value of the CT area, DOL 0 is the depth of the compressive stress layer, and CT s is the center of the CT area Arithmetic mean of CT between the point and the center point of the tempered glass, CT sd is the standard deviation of the CT between the center point of the CT area and the center point of the tempered glass; T is the thickness of the glass, in mm.
本发明还提供具有高压应力和高安全性的强化玻璃的加工方法,包括如下步骤:The present invention also provides a method for processing the strengthened glass with high pressure stress and high safety, comprising the following steps:
S1:对玻璃基材进行预热处理;S1: preheating the glass substrate;
S2:将经过步骤S1预热处理的玻璃基材放入盐浴中,加热进行离子交换反应;S2: put the glass substrate preheated in step S1 into a salt bath, and heat for ion exchange reaction;
S3:重复步骤S2多次,获得如本发明所述的强化玻璃;S3: Repeat step S2 multiple times to obtain the tempered glass according to the present invention;
其中,所述盐浴为硝酸钾和硝酸钠混合盐浴,在进行首次离子交换时,所述硝酸钠质量分数大于所述玻璃基材组分中Na 2O/(Li 2O+Na 2O+K 2O)的摩尔比值;在进行最后一次离子交换时,所述硝酸钠质量分数小于所述玻璃基材组分中K 2O/(Li 2O+Na 2O+K 2O)的摩尔比值,所述强化玻璃的最终缩放比控制在1.5~2‰。 Wherein, the salt bath is a mixed salt bath of potassium nitrate and sodium nitrate. During the first ion exchange, the mass fraction of the sodium nitrate is greater than that of Na 2 O/(Li 2 O+Na 2 O in the glass substrate component. +K 2 O) molar ratio; during the last ion exchange, the mass fraction of sodium nitrate is less than the ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component molar ratio, the final scaling ratio of the tempered glass is controlled at 1.5-2‰.
本发明还提供具有高压应力和高安全性的强化玻璃的应用,采用如本发明所述具有高压应力和高安全性的强化玻璃应用在电子产品的显示盖板、保护盖板及其它透明材料保护屏。The present invention also provides the application of the tempered glass with high pressure stress and high safety, and the tempered glass with high pressure stress and high safety according to the present invention is used for the protection of display cover plates, protective cover plates and other transparent materials of electronic products Screen.
相比现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明以非破坏方式直观地表征强化玻璃的安全应力状态,发现强化玻璃的多个参数之间满足本发明所述数学关系式,还发现通过本发明所述制备方法获得的强化玻璃,其表面都具有足够高的压应力,从而使其具有优异的抗跌落性能,并且采用本发明所述数学关系式来准确表征和判断强化处理后的强化玻璃是否处于安全应力状态,也就是说,当所述强化玻璃满足本发明所述数学关系式时,则表明了处理得到的强化玻璃的张应力被控制在安全的范围内,不会因轻微的冲击发生爆炸性开裂,也不会产生自爆现象。1. The present invention intuitively characterizes the safety stress state of the tempered glass in a non-destructive manner. It is found that the mathematical relationship of the present invention is satisfied between multiple parameters of the tempered glass. It is also found that the tempered glass obtained by the preparation method of the present invention, Its surface has a sufficiently high compressive stress, so that it has excellent anti-drop performance, and the mathematical relationship described in the present invention is used to accurately characterize and judge whether the tempered glass is in a safe stress state, that is, When the tempered glass satisfies the mathematical relationship of the present invention, it means that the tensile stress of the tempered glass obtained by processing is controlled within a safe range, and there will be no explosive cracking or self-explosion due to slight impact. .
2、本发明对离子交换反应进行探究时发现,在离子交换过程中,通过对首次和最终次盐浴里硝酸钠浓度进行控制,及时对强化玻璃的缩放比进行检测,从而对离子交换反应程度进行控制,使获得的强化玻璃与普通玻璃相比,其表面具有高的压应力,保证了强化玻璃的抗冲击性能;同时,在提升强化玻璃压应力的时候,也将强化玻璃内的张应力控制在安全范围内,使强化玻璃到达最佳的应力状态,进而能更好的发挥强化玻璃的特性。2. When the present invention explores the ion exchange reaction, it is found that in the ion exchange process, by controlling the concentration of sodium nitrate in the first and last salt baths, the scaling ratio of the tempered glass is detected in time, so as to determine the degree of the ion exchange reaction. Control is carried out to make the obtained tempered glass have high compressive stress on the surface compared with ordinary glass, which ensures the impact resistance of the tempered glass; at the same time, when the compressive stress of the tempered glass is increased, the tensile stress in the tempered glass will also be increased. Controlled within a safe range, the tempered glass can reach the best stress state, so that the characteristics of the tempered glass can be better exerted.
3、本发明在对玻璃基材进行离子交换反应时,通过对每次反应后获得的强化玻璃的缩放比进行实时检测,以此来对离子交换反应的时间进行控制,使反应后获得的强化玻璃达到最佳的应力状态;同时,通过缩放比来控制离子交换反应进行的程度。与现有技术通过温度、浸渍时间、将玻璃浸入一种或多种盐浴中的次数这一系列参数来控制离子交换反应的程度相比,本发明对离子交换反应进行更加精准、高效的控制,能使获得的强化玻璃达到最佳的应力状态。3. In the present invention, when the ion exchange reaction is performed on the glass substrate, the scaling ratio of the strengthened glass obtained after each reaction is detected in real time, so as to control the time of the ion exchange reaction, so that the strengthened glass obtained after the reaction is achieved. The glass reaches the optimal stress state; at the same time, the degree of ion exchange reaction is controlled by the scaling ratio. Compared with the prior art, the degree of ion exchange reaction is controlled by a series of parameters such as temperature, immersion time, and the number of times the glass is immersed in one or more salt baths. The present invention controls the ion exchange reaction more accurately and efficiently. , which can make the obtained tempered glass reach the best stress state.
附图说明Description of drawings
图1为实施例1强化玻璃从2.0m高度跌落后破碎产生的碎片颗粒示意图。FIG. 1 is a schematic diagram of fragmented particles produced by the broken glass of Example 1 after being dropped from a height of 2.0 m.
图2为本发明所述一种消费电子终端的前表面示意图。FIG. 2 is a schematic diagram of the front surface of a consumer electronic terminal according to the present invention.
图3为本发明所述一种消费电子终端的后表面示意图。FIG. 3 is a schematic diagram of a rear surface of a consumer electronic terminal according to the present invention.
具体实施方式detailed description
下面将结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
以下是对本发明相关专用名称及相关测量方法的解释:The following is an explanation of the relevant special names and related measurement methods of the present invention:
玻璃基材:是未被强化处理的玻璃基体材料,不含有晶体。Glass substrate: It is a glass substrate material that has not been strengthened and does not contain crystals.
强化玻璃:是经过高温离子交换工艺处理后的化学强化玻璃。在高温盐浴中离子半径大的碱金属离子取代玻璃中的离子半径小的碱金属离子从而产生交换离子体积差,在玻璃基材的表层中产生由高到低的压应力,阻碍和延缓玻璃微裂纹的扩展,达到提高玻璃机械强度的目的。Tempered glass: It is chemically strengthened glass treated by high temperature ion exchange process. In the high-temperature salt bath, the alkali metal ions with large ionic radius replace the alkali metal ions with small ionic radius in the glass to generate the exchange ion volume difference, and the compressive stress from high to low is generated in the surface layer of the glass substrate, which hinders and delays the glass. The expansion of microcracks achieves the purpose of improving the mechanical strength of the glass.
表面压应力CS:玻璃基材经过化学强化后,表面半径较小的碱金属离子被替换为半径较大的碱金属离子,由于半径较大的碱金属离子的挤塞效应,玻璃表面因此产生压应力。Surface compressive stress CS: After the glass substrate is chemically strengthened, the alkali metal ions with a smaller surface radius are replaced by alkali metal ions with a larger radius. Due to the crowding effect of the alkali metal ions with a larger radius, the glass surface is compressed. stress.
表面压应力CS 50:玻璃表面以下50微米处的压应力。 Surface compressive stress CS 50 : compressive stress 50 microns below the glass surface.
压应力层深度DOL 0:是指在强化玻璃内从强化过程生成的压缩应力达到零的深度位置。 Depth of compressive stress layer DOL 0 : refers to the depth position within the strengthened glass at which the compressive stress generated from the strengthening process reaches zero.
张应力线密度CT-LD:根据SLP应力仪测试获得玻璃在其厚度截面下,其张应力积分与厚度的比值。化学强化玻璃中压应力与张应力为平衡相等的关系,而SLP-1000应力仪对玻璃的张应力区域测试更为精准,故采用张应力积分与厚度比值表征玻璃单位厚度下容纳的应力大小,用来表征化学强化玻璃的应力程度。Tensile stress linear density CT-LD: According to the SLP stress meter test, the ratio of the integral of the tensile stress to the thickness of the glass under its thickness section is obtained. In chemically strengthened glass, the compressive stress and tensile stress are in a balanced relationship, and the SLP-1000 stress meter is more accurate in testing the tensile stress area of the glass. Therefore, the tensile stress integral and the thickness ratio are used to characterize the stress contained in the unit thickness of the glass. Used to characterize the degree of stress in chemically strengthened glass.
CT av为CT区的算术平均值。 CT av is the arithmetic mean of the CT area.
CT max为CT区最大值。 CT max is the maximum value of the CT area.
CT s为CT区的中心点至玻璃中心点区域间CT的算术平均值。 CT s is the arithmetic mean of CT between the center point of the CT area and the center point of the glass.
CT sd为CT区的中心点至玻璃中心点区域间CT的标准差。 CT sd is the standard deviation of CT between the center point of the CT area and the center point of the glass.
分叉阈值:当采用张应力释放试验的方法冲击玻璃时,玻璃开裂时恰好由自身的应力使其裂纹分叉,此时的张应力线密度值即为玻璃的分叉阈值。Bifurcation threshold: When the glass is impacted by the tensile stress release test method, the crack is bifurcated by its own stress when the glass is cracked, and the tensile stress linear density value at this time is the bifurcation threshold of the glass.
痕带阈值:当采用张应力释放实验的方法冲击玻璃时,玻璃开裂时恰好由自身的应力使其产生痕带,此时的张应力线密度值即为玻璃的痕带阈值。Threshold of trace band: When the glass is impacted by the method of tensile stress release test, when the glass is cracked, it is caused by its own stress to produce trace band, and the linear density value of tensile stress at this time is the threshold value of trace band of glass.
缩放比:强化玻璃膨胀量与原尺寸的比值。Scaling ratio: The ratio of the expansion of the tempered glass to the original size.
张应力释放试验:强化后的玻璃采用维氏金刚石钻头并采用导轨固定确保钻头垂直冲击玻璃表面,冲击采用气压传导,调节气压并结合压力传感器控制冲击力大小,并且根据玻璃的厚度调节高度导轨从而控制钻头侵入深度,使得破坏点仅延伸两条裂纹而非产生星爆,最大程度避免外力对破坏状态的影响,最后通过观察玻璃破坏状态,来判断玻璃的张应力安全性。Tensile stress release test: Vickers diamond drills are used for the strengthened glass and fixed with guide rails to ensure that the drills impact the glass surface vertically. Control the penetration depth of the drill bit so that the failure point extends only two cracks instead of starbursts, so as to avoid the influence of external force on the failure state to the greatest extent. Finally, the tensile stress safety of the glass is judged by observing the failure state of the glass.
整机跌落测试:将强化玻璃样品与手机等电子设备样品贴附在一起,由高处自由落体跌下,跌落至表面附有砂纸的大理石板上,记录玻璃破碎的高度,这一高度值可以反应玻璃的强度,将此测试方法称为整机跌落测试。Drop test of the whole machine: attach a tempered glass sample to a sample of electronic equipment such as a mobile phone, fall freely from a high place, and drop it to a marble board with sandpaper attached to the surface, and record the height of the broken glass. This height value can be used. Reflecting the strength of the glass, this test method is called the whole machine drop test.
单杆静压强度:指在单杆静压测试中,玻璃破碎时圆头杆对玻璃的作用力即,也称为破碎压力,这里的单杆静压测试是指:将待测玻璃制成直径为40mm的圆形,放置在内径为30mm、外径为50mm且横断面为半圆形的圆环上,然后用直径为10mm的圆头杆以1mm/s的恒定速度往下压置于圆环中的玻璃,直至玻璃破碎。该强度表征了盖板玻璃抗变 形能力,其对于玻璃的抗弯曲,抗钝器冲击能力十分有效。Single rod static pressure strength: refers to the force of the round head rod on the glass when the glass is broken in the single rod static pressure test, which is also called the breaking pressure. The single rod static pressure test here refers to: A circle with a diameter of 40mm is placed on a ring with an inner diameter of 30mm, an outer diameter of 50mm and a semicircular cross-section, and then is pressed down with a round-end rod with a diameter of 10mm at a constant speed of 1mm/s. glass in the ring until the glass shatters. This strength characterizes the deformation resistance of the cover glass, which is very effective for the bending resistance and blunt impact resistance of the glass.
本发明中,应力测量可由Orihara公司生产的FSM6000及SLP1000分别对表层高压应力区和深层低压应力区进行测量,并采用PMC软件将应力曲线进行拟合,得到相应的测试结果。当然也可采用其他可对表层高压应力区和深层低压应力区进行测量的应力测试仪。In the present invention, FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results. Of course, other stress testers that can measure the surface high pressure stress region and the deep low pressure stress region can also be used.
本发明提供具有高压应力和高安全性的强化玻璃,所述强化玻璃的张应力线密度CT-LD满足以下关系:The present invention provides strengthened glass with high pressure stress and high safety, and the tensile stress linear density CT-LD of the strengthened glass satisfies the following relationship:
Figure PCTCN2021106370-appb-000002
Figure PCTCN2021106370-appb-000002
CT av=CT s-1.28CT sdCT av =CT s -1.28CT sd ;
其中,CT-LD为张应力线密度,单位为MPa/mm,CT av为CT区的算术平均值,CT max为CT区最大值,DOL 0为压应力层深度,CT s为CT区的中心点至强化玻璃中心点区域间CT的算术平均值,CT sd为CT区的中心点至强化玻璃中心点区域间CT的标准差;T为玻璃厚度,单位为mm。 Among them, CT-LD is the tensile stress linear density in MPa/mm, CT av is the arithmetic mean value of the CT area, CT max is the maximum value of the CT area, DOL 0 is the depth of the compressive stress layer, and CT s is the center of the CT area Arithmetic mean of CT between the point and the center point of the tempered glass, CT sd is the standard deviation of the CT between the center point of the CT area and the center point of the tempered glass; T is the thickness of the glass, in mm.
应力测量可由Orihara公司生产的FSM6000及SLP1000分别对表层高压应力区和深层低压应力区进行测量,并采用PMC软件将应力曲线进行拟合,得到相应的测试结果。For stress measurement, FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results.
该强化玻璃的张应力线密度CT-LD处于所述强化玻璃的分叉阈值和痕带阈值之间,此时所述强化玻璃的张应力维持在一个安全的范围内,使强化玻璃不会发生自爆现象,同时强化玻璃获得的压应力能够保证强化玻璃具有优良的抗冲击性能,因此该强化玻璃的应力状态处于一种安全状态。The tensile stress linear density CT-LD of the tempered glass is between the bifurcation threshold and the trace band threshold of the tempered glass. At this time, the tensile stress of the tempered glass is maintained in a safe range, so that the tempered glass will not occur. The self-explosion phenomenon and the compressive stress obtained by the tempered glass can ensure that the tempered glass has excellent impact resistance, so the stress state of the tempered glass is in a safe state.
在一个或多个实施例中,经过化学强化得到本发明所述的强化玻璃,其表面压应力CS为500MPa或更大、600MPa或更大、700MPa或更大、800MPa或更大、900MPa或更大、1000MPa或更大,最大为1200Mpa,以此保证所述强化玻璃的抗冲击性能。In one or more embodiments, the strengthened glass of the present invention is obtained through chemical strengthening, and its surface compressive stress CS is 500 MPa or more, 600 MPa or more, 700 MPa or more, 800 MPa or more, 900 MPa or more Large, 1000MPa or more, the maximum is 1200Mpa, so as to ensure the impact resistance of the strengthened glass.
在一个或多个实施例中,所述强化玻璃压应力层深度DOL 0达到该强化玻璃厚度的16%以上,也可以被描述为DOL 0为玻璃厚度T的分数。在一个或多个实施例中,所述强化玻璃压应力层深度DOL 0可以等于或大于0.16T、等于或大于0.17T、等于或大于0.18T、等于或大于0.19T、等于或大于0.20T、等于或大于0.21T,最大为0.22T。在一些实施例中,所述强化玻璃压应力层深度DOL 0可以为0.16T~0.18T、0.17T~0.22T、0.18T~0.19T、0.16T~0.21T、0.19T~0.20T、0.20T~0.21T、0.16T~0.20T、0.19T~0.21T、0.16T~0.22T、 0.16T~0.19T、0.18T~0.21T、0.17T~0.21T、0.17T~0.18T、或0.18T~0.22T,以保证强化玻璃的抗跌落性能。 In one or more embodiments, the depth DOL 0 of the compressive stress layer of the strengthened glass is more than 16% of the thickness of the strengthened glass, which can also be described as DOL 0 being a fraction of the thickness T of the glass. In one or more embodiments, the strengthened glass compressive stress layer depth DOL 0 may be equal to or greater than 0.16T, equal to or greater than 0.17T, equal to or greater than 0.18T, equal to or greater than 0.19T, equal to or greater than 0.20T, Equal to or greater than 0.21T, up to 0.22T. In some embodiments, the depth DOL 0 of the strengthened glass compressive stress layer may be 0.16T~0.18T, 0.17T~0.22T, 0.18T~0.19T, 0.16T~0.21T, 0.19T~0.20T, 0.20T ~0.21T, 0.16T~0.20T, 0.19T~0.21T, 0.16T~0.22T, 0.16T~0.19T, 0.18T~0.21T, 0.17T~0.21T, 0.17T~0.18T, or 0.18T~ 0.22T to ensure the drop resistance of tempered glass.
本发明检测强化玻璃的张应力线密度CT-LD与其压应力层深度DOL 0,满足上述关系式,并且所述强化玻璃的张应力线密度CT-LD处于所述强化玻璃的分叉阈值和痕带阈值之间,该强化玻璃具有高安全性。其中,所述高安全性为所述强化玻璃的压应力足够高,使所述强化玻璃的抗跌落高度至少在1.6m以上,且所述强化玻璃不会发生自爆。更进一步,所述强化玻璃即便在跌落破碎后或进行张应力释放实验中产生破碎的颗粒中,70%以上的碎片颗粒在二维图纸上的垂直投影平均大小在15mm以上,使形成的碎片颗粒不至于过小,此时强化玻璃可以认为具有高安全性。 The present invention detects the tensile stress linear density CT-LD of the tempered glass and its compressive stress layer depth DOL 0 , which satisfies the above relationship, and the tensile stress linear density CT-LD of the tempered glass is at the bifurcation threshold and trace of the tempered glass. Between band thresholds, this tempered glass has high security. Wherein, the high safety means that the compressive stress of the tempered glass is sufficiently high, so that the drop resistance height of the tempered glass is at least 1.6 m or more, and the tempered glass does not self-explode. Furthermore, even if the tempered glass is broken after being dropped or broken during the tensile stress release experiment, the average size of the vertical projection of more than 70% of the fragmented particles on the two-dimensional drawing is more than 15 mm, so that the formed fragmented particles have an average size of more than 15 mm. Not too small, and the tempered glass can be considered to have high safety in this case.
更进一步,该强化玻璃其表面压应力满足以上条件的同时,强化玻璃的张应力线密度CT-LD也应当控制在一定的范围内,因为经过化学强化后的强化玻璃中压应力与张应力为平衡相等的关系,张应力线密度越高,说明强化玻璃张应力越高,也表明强化玻璃的压应力越高。进一步,将所述强化玻璃的CT-LD控制在30000~70000MPa/mm之间,并使强化玻璃的张应力线密度CT-LD处于所述强化玻璃的分叉阈值和痕带阈值之间,这样所述强化玻璃的张应力维持在一个安全的范围内,使强化玻璃不会发生自爆现象。Furthermore, while the surface compressive stress of the tempered glass satisfies the above conditions, the tensile stress linear density CT-LD of the tempered glass should also be controlled within a certain range, because the compressive stress and tensile stress of the tempered glass after chemical strengthening are Equilibrium relationship, the higher the tensile stress linear density, the higher the tensile stress of the tempered glass, and the higher the compressive stress of the tempered glass. Further, the CT-LD of the tempered glass is controlled between 30,000 and 70,000 MPa/mm, and the tensile stress linear density CT-LD of the tempered glass is between the bifurcation threshold and the trace band threshold of the tempered glass, so that The tensile stress of the strengthened glass is maintained within a safe range, so that the self-explosion phenomenon of the strengthened glass will not occur.
相对于普通强化玻璃,本发明强化玻璃的应力状态更加安全,尤其是在电子产品应用方面,既能满足这类用户对产品抗跌落性能的要求,也保证了产品的安全性。在整机跌落试验中,本发明所述的强化玻璃抗跌落高度在1.6m以上,这显示本发明所述的强化玻璃具有优异的抗跌落性能,可以作为手机等电子产品的盖板保护材料,相对于普通玻璃,本发明的强化玻璃具有优异的抗跌落性能和安全性,对其内部应力状态进行了优化,使其应用范围广泛,能够应用电子产品显示保护盖板领域,极具开发和应用前景。Compared with ordinary tempered glass, the stress state of the tempered glass of the present invention is safer, especially in the application of electronic products, it can not only meet the requirements of such users for the product's anti-drop performance, but also ensure the safety of the product. In the drop test of the whole machine, the height of the tempered glass of the present invention is more than 1.6m, which shows that the tempered glass of the present invention has excellent anti-drop performance, and can be used as a cover plate protection material for electronic products such as mobile phones. Compared with ordinary glass, the tempered glass of the present invention has excellent anti-drop performance and safety, and its internal stress state is optimized, so that it has a wide range of applications, and can be applied to the field of electronic product display protection cover plates, which is extremely developed and applied. prospect.
本发明还提供加工具有高压应力和高安全性强化玻璃的方法,包括以下步骤:The present invention also provides a method for processing strengthened glass with high pressure stress and high safety, comprising the steps of:
S1:对玻璃基材进行预热处理;S1: preheating the glass substrate;
S2:将经过步骤S1预热处理的玻璃基材放入盐浴中,加热进行离子交换反应;S2: put the glass substrate preheated in step S1 into a salt bath, and heat for ion exchange reaction;
S3:重复步骤S2多次,获得所述强化玻璃;S3: Repeat step S2 multiple times to obtain the tempered glass;
其中,所述盐浴为硝酸钾和硝酸钠混合盐浴,在进行首次离子交换时,所述硝酸钠质量分数大于所述玻璃基材组分中Na 2O/(Li 2O+Na 2O+K 2O)的摩尔比值;在进行最后一次离子交换时,所述硝酸钠质量分数小于所述玻璃基材组分中K 2O/(Li 2O+Na 2O+K 2O)的摩尔比值,此时获得所述强化玻璃的最终缩放比控制在1.5~2‰。 Wherein, the salt bath is a mixed salt bath of potassium nitrate and sodium nitrate. During the first ion exchange, the mass fraction of the sodium nitrate is greater than that of Na 2 O/(Li 2 O+Na 2 O in the glass substrate component. +K 2 O) molar ratio; during the last ion exchange, the mass fraction of sodium nitrate is less than the ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component molar ratio, the final scaling ratio of the tempered glass obtained at this time is controlled at 1.5-2‰.
在一个或多个实施例中,所述盐浴至少包括一种或多种的含钠盐,以及一种或多种的 含钾盐。优选的,所述盐浴中包括KNO 3和NaNO 3,并且KNO 3和NaNO 3的含量与离子交换反应的次数有关,通过对盐浴浓度的调整达到对所述强化玻璃压应力状态的调整,使其达到最佳范围。 In one or more embodiments, the salt bath includes at least one or more sodium-containing salts, and one or more potassium-containing salts. Preferably, the salt bath includes KNO 3 and NaNO 3 , and the contents of KNO 3 and NaNO 3 are related to the number of ion exchange reactions, and the compressive stress state of the tempered glass can be adjusted by adjusting the concentration of the salt bath, to the optimum range.
用来强化玻璃基材的一种或更多种离子交换过程可包括,一个或多个盐浴的组成可以包括一种以上半径较大的离子(例如,Na +和K +)或单个半径较大的离子。本领域技术人员将理解,离子交换工艺的参数包括但不限于:盐浴的组成和温度、浸入时间、内部玻璃层在一个或多个盐浴中的浸入次数、多个盐浴的使用、附加步骤(诸如退火、洗涤)。 The one or more ion exchange processes used to strengthen the glass substrate may include, and the composition of the one or more salt baths may include more than one larger radius ion (eg, Na + and K + ) or a single larger radius ion. large ions. Those skilled in the art will understand that the parameters of the ion exchange process include, but are not limited to, the composition and temperature of the salt bath, the immersion time, the number of times the inner glass layer is immersed in one or more salt baths, the use of multiple salt baths, additional steps (such as annealing, washing).
根据进行离子交换反应的次数不同,对反应条件的控制也有所不同。本发明通过将玻璃基材在钾盐和钠盐的混合盐浴中进行钾-钠和/或钠-锂离子交换,在玻璃基材表层进行钾-钠离子交换,使强化玻璃获得足够的表面压应力;同时,混合盐浴中离子半径更小的钠离子会与玻璃基材深处的锂离子进行离子交换,进一步加深离子交换深度,从而形成更深的压应力层深度,进一步提升强化玻璃的强度。Depending on the number of times the ion exchange reaction is carried out, the control of the reaction conditions is also different. In the present invention, potassium-sodium and/or sodium-lithium ion exchange is performed on the glass substrate in a mixed salt bath of potassium salt and sodium salt, and potassium-sodium ion exchange is performed on the surface layer of the glass substrate, so that the strengthened glass can obtain sufficient surface compressive stress; at the same time, sodium ions with a smaller ionic radius in the mixed salt bath will ion-exchange with lithium ions deep in the glass substrate, further deepening the ion-exchange depth, thereby forming a deeper compressive stress layer depth and further enhancing the strength of the tempered glass. strength.
在一些实施例中,当所述离子交换反应的次数为多次时,首次离子交换非常重要。在进行首次离子交换时,将待处理的玻璃基材进行300℃~400℃预热工序,预热时间为10min~30min。将离子交换盐浴加热至390℃~460℃,将玻璃基材放入含有KNO 3和NaNO 3盐浴中进行反应。其中,首次离子交换的盐浴中,所述硝酸钠质量分数大于所述玻璃基材组分中Na 2O/(Li 2O+Na 2O+K 2O)的摩尔比值,根据玻璃基材中碱金属离子Li 2O、Na 2O、K 2O的浓度进行计算,可以得到NaNO 3质量分数的范围,首次离子交换的盐浴包括大于4.76%的NaNO 3及其之间的所有范围和子范围,例如13.9%~90.1%,19.8%~80.5%,21.5%~70.8%,39.4%~60.9%,45.4%~50.7%,31.2%~42.6%,43.8%~92.5%,22.7%~85.5%,35.6%~77.7%,44.5%~69.1%,20%,30%,40%,50%,60%,70%,80%,90%,或者99%。同时还需要对强化玻璃的缩放比进行控制,并通过对缩放比的控制来达到对离子交换反应时间的控制,其中,离子交换后强化玻璃尺寸的变化量与原尺寸的比值为缩放比。本发明中所述强化玻璃的缩放现象主要发生在首次离子交换反应中,在首次离子交换反应中对强化玻璃的尺寸进行实时监测,以了解强化玻璃的具体缩放比是否达到总缩放比的80%以上,若达到80%以上则首次离子交换反应完成,这样做可以有效提高强化玻璃深层压应力。在进行多次离子交换的间隔期间,需要进行热迁移工序,将每次离子交换反应后的强化玻璃从盐浴中取出,并置于室温下15~120min后热迁移工序完成,进行下一次离子交换反应。而在最后一次离子交换的盐浴中,所述硝酸钠质量分数小于所述玻璃基材组分中K 2O/(Li 2O+Na 2O+K 2O)的摩尔比值,根据玻璃基材中碱金属离子Li 2O、Na 2O、K 2O 的浓度进行计算,可以得到NaNO 3质量分数的范围,最后一次离子交换的盐浴包括小于37.03%的NaNO 3及其之间的所有范围和子范围,例如1%~13.6%,2%~13.1%,1.6%~21.7%,3.1%~34.6%,1.8%~20.6%,5%~12.2%,2.5%~31.8%,3.5%~28.6%,0.8%~17.5%,0.4%~15.8%,4%,8%,3.5%,18.6%,4.5%,28.8%,14.7%,7.9%,24.4%,32.8%。在进行最后一次离子交换反应后,所述强化玻璃最终的缩放比控制在1.5‰~2‰之间,优选的1.6‰~2‰、1.6‰~1.7‰、1.7‰~2‰、1.8‰~2‰、1.9‰~2‰、1.5‰~1.6‰、1.5‰~1.7‰、1.5‰~1.9‰、1.6‰~1.8‰、1.74‰~2.0‰、1.6‰~1.9‰、1.65‰~2.0‰、1.7‰~1.8‰、1.7‰~1.9‰、1.8‰~1.9‰、1.5‰~1.8‰、1.85‰~2.0‰、或者1.95‰~2.0‰,以此对最终获得的强化玻璃的应力状态进行控制。 In some embodiments, when the number of times of the ion exchange reaction is multiple, the first ion exchange is very important. During the first ion exchange, the glass substrate to be treated is subjected to a preheating process at 300° C. to 400° C., and the preheating time is 10 min to 30 min. The ion exchange salt bath is heated to 390℃~460℃, and the glass substrate is put into the salt bath containing KNO3 and NaNO3 for reaction. Wherein, in the salt bath of the first ion exchange, the mass fraction of sodium nitrate is greater than the molar ratio of Na 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component, according to the glass substrate The concentration of alkali metal ions Li 2 O, Na 2 O, K 2 O can be calculated, and the range of NaNO 3 mass fraction can be obtained. The salt bath of the first ion exchange includes more than 4.76% NaNO 3 and all the ranges and sub-zones therebetween. Range, such as 13.9%~90.1%, 19.8%~80.5%, 21.5%~70.8%, 39.4%~60.9%, 45.4%~50.7%, 31.2%~42.6%, 43.8%~92.5%, 22.7%~85.5% , 35.6% to 77.7%, 44.5% to 69.1%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, or 99%. At the same time, it is also necessary to control the scaling ratio of the tempered glass, and control the ion exchange reaction time by controlling the scaling ratio, wherein the ratio of the change in the size of the tempered glass after ion exchange to the original size is the scaling ratio. The scaling phenomenon of the strengthened glass in the present invention mainly occurs in the first ion exchange reaction. In the first ion exchange reaction, the size of the strengthened glass is monitored in real time to know whether the specific scaling ratio of the strengthened glass reaches 80% of the total scaling ratio. Above, if it reaches more than 80%, the first ion exchange reaction is completed, which can effectively increase the compressive stress in the deep layer of the tempered glass. During the interval between multiple ion exchanges, a thermal migration process is required. The tempered glass after each ion exchange reaction is taken out from the salt bath and placed at room temperature for 15 to 120 minutes. After the thermal migration process is completed, the next ion exchange process is completed. exchange reaction. In the salt bath of the last ion exchange, the mass fraction of sodium nitrate is less than the molar ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component, according to the glass substrate The concentration of alkali metal ions Li 2 O, Na 2 O, K 2 O in the material can be calculated, and the range of NaNO 3 mass fraction can be obtained. The salt bath of the last ion exchange includes less than 37.03% of NaNO 3 and all between them. Ranges and sub-ranges such as 1% to 13.6%, 2% to 13.1%, 1.6% to 21.7%, 3.1% to 34.6%, 1.8% to 20.6%, 5% to 12.2%, 2.5% to 31.8%, 3.5% to 3.5% 28.6%, 0.8% to 17.5%, 0.4% to 15.8%, 4%, 8%, 3.5%, 18.6%, 4.5%, 28.8%, 14.7%, 7.9%, 24.4%, 32.8%. After the last ion exchange reaction, the final scaling ratio of the strengthened glass is controlled between 1.5‰~2‰, preferably 1.6‰~2‰, 1.6‰~1.7‰, 1.7‰~2‰, 1.8‰~ 2‰, 1.9‰~2‰, 1.5‰~1.6‰, 1.5‰~1.7‰, 1.5‰~1.9‰, 1.6‰~1.8‰, 1.74‰~2.0‰, 1.6‰~1.9‰, 1.65‰~2.0‰ , 1.7‰~1.8‰, 1.7‰~1.9‰, 1.8‰~1.9‰, 1.5‰~1.8‰, 1.85‰~2.0‰, or 1.95‰~2.0‰, so that the stress state of the finally obtained tempered glass is evaluated. control.
在一个或多个实施例中,会对多批次的玻璃基材在同一个盐浴环境中分批次进行化学强化。在进行离子交换反应时,完成每一批次玻璃基材化学强化后的离子交换盐浴中,会产生微量的杂质离子,主要为从玻璃基材中交换出来的锂离子,在对多批次的玻璃基材进行化学强化后,离子交换盐浴中锂离子的浓度会有所上升,此时必须对锂离子的浓度进行控制,因为离子交换盐浴中锂离子会成为K +-Na +、Na +-Li +离子交换的阻碍离子,少量锂离子的存在会大幅度降低离子交换程度,进而削弱强化玻璃强化状态。所述盐浴中锂离子浓度占盐浴中总碱金属离子的摩尔比少于0.25%及其之间所有范围和子范围,例如0.01%~0.23%,0.1%~0.14%,0.01%~0.2%,0.03%~0.15%,0.04%~0.16%,0.03%~0.24%,0.06%~0.25%,0.05%~0.18%,0.06%~0.15%,0.03%~0.12%,0%,0.12%,0.16%,0.2%,0.14%,0.18%,0.11%,0.05%,0.21%,0.08%,0.06%,0.07%,0.04%,0.03%,0.02%,或者0.01%。 In one or more embodiments, multiple batches of glass substrates are chemically strengthened in batches in the same salt bath environment. During the ion exchange reaction, a small amount of impurity ions will be generated in the ion exchange salt bath after chemical strengthening of each batch of glass substrates, mainly lithium ions exchanged from the glass substrate. After the glass substrate is chemically strengthened, the concentration of lithium ions in the ion exchange salt bath will increase. At this time, the concentration of lithium ions must be controlled, because the lithium ions in the ion exchange salt bath will become K + -Na + , The hindering ions of Na + -Li + ion exchange, and the presence of a small amount of lithium ions will greatly reduce the degree of ion exchange, thereby weakening the strengthening state of the strengthened glass. The molar ratio of the lithium ion concentration in the salt bath to the total alkali metal ions in the salt bath is less than 0.25% and all ranges and sub-ranges therebetween, such as 0.01% to 0.23%, 0.1% to 0.14%, 0.01% to 0.2% , 0.03%~0.15%, 0.04%~0.16%, 0.03%~0.24%, 0.06%~0.25%, 0.05%~0.18%, 0.06%~0.15%, 0.03%~0.12%, 0%, 0.12%, 0.16 %, 0.2%, 0.14%, 0.18%, 0.11%, 0.05%, 0.21%, 0.08%, 0.06%, 0.07%, 0.04%, 0.03%, 0.02%, or 0.01%.
在一些实施例中,当非首批次强化玻璃表面的压应力下降至首批次强化玻璃表面压应力的5%~20%时,停止离子交换,并向离子交换盐浴中投入锂离子提纯物加热反应一段时间,继续进行离子交换。优选的,向离子交换盐浴中投入质量为离子交换盐浴质量的0.1%~2%锂离子提纯物,提纯温度控制在360℃~450℃,提纯时间与强化玻璃强化时间一致。In some embodiments, when the compressive stress on the surface of the non-first-strengthened glass decreases to 5% to 20% of the compressive stress on the surface of the first-strengthened glass, the ion exchange is stopped, and lithium ions are added to the ion-exchange salt bath for purification The material is heated and reacted for a period of time, and the ion exchange is continued. Preferably, 0.1%-2% of the lithium ion purified product is put into the ion-exchange salt bath, the purification temperature is controlled at 360°C to 450°C, and the purification time is consistent with the strengthening time of the tempered glass.
在一些实施例中,当非首批次强化玻璃表面的压应力下降至首批次强化玻璃表面压应力的10%~20%时,停止离子交换并将玻璃基材从离子交换盐浴中取出,然后向离子交换盐浴中投入质量为离子交换盐浴质量的1%~5%锂离子提纯物,提纯温度控制在360℃~450℃,提纯时间与强化玻璃强化时间一致,继续进行离子交换。但是,如果是多批次玻璃基材分别放入独立的盐浴中进行强化处理则不用加入锂离子提纯物。In some embodiments, when the compressive stress on the surface of the non-first-strengthened glass decreases to 10%-20% of the compressive stress on the surface of the first-strengthened glass, the ion exchange is stopped and the glass substrate is removed from the ion-exchange salt bath , and then put the lithium ion purified product with a mass of 1% to 5% of the mass of the ion exchange salt bath into the ion exchange salt bath. . However, if multiple batches of glass substrates are placed in separate salt baths for strengthening, the addition of lithium ion purification is not required.
所述锂离子提纯物为离子筛材料,所述离子筛材料包括以下质量百分数的组分:15%~55%的SiO 2、5%~50%的辅料、15%~48%的至少一种功能性金属氧化物,所述功能性金属氧化物中的金属为一价和/或二价金属,所述一价金属为锂、钠、钾、铷中的至少一种,所述二价金属为镁、钙、锶、钡中的至少一种,所述辅料与SiO 2形成极性共价键和离子键,该辅料选自氧化磷、氧化硼、氧化铝、氧化锆、氧化铬、氧化铁、氧化锌、氧化铋、氧化钴中的至少一种。本发明采用的锂离子提纯物可从市场上购买获得,为深圳东丽华科技有限公司生产的RT产品。所述锂离子提纯物主要用于除去离子交换盐浴中的Li +,控制离子交换盐浴中的Li +的浓度,减少其对强化玻璃离子交换程度的影响,同时,不会在离子交换盐浴中引入其它杂质离子,使用过后的离子筛不会对环境产生污染。锂离子提纯物的使用可以有效避免离子交换盐浴失活、其强化玻璃的效果减弱,恢复离子交换盐浴的活性。 The lithium ion purified product is an ion sieve material, and the ion sieve material comprises the following components in mass percentage: 15%-55% of SiO 2 , 5%-50% of auxiliary materials, and at least one of 15%-48% Functional metal oxide, the metal in the functional metal oxide is a monovalent and/or divalent metal, the monovalent metal is at least one of lithium, sodium, potassium, and rubidium, and the divalent metal It is at least one of magnesium, calcium, strontium and barium, the auxiliary material forms polar covalent bonds and ionic bonds with SiO 2 , and the auxiliary material is selected from phosphorus oxide, boron oxide, aluminum oxide, zirconium oxide, chromium oxide, oxide At least one of iron, zinc oxide, bismuth oxide, and cobalt oxide. The lithium ion purified product used in the present invention can be purchased from the market, and is an RT product produced by Shenzhen Donglihua Technology Co., Ltd. The lithium ion purified product is mainly used to remove Li + in the ion exchange salt bath, control the concentration of Li + in the ion exchange salt bath, reduce its influence on the degree of ion exchange of the strengthened glass, and at the same time, it will not be in the ion exchange salt bath. Other impurity ions are introduced into the bath, and the used ion sieve will not pollute the environment. The use of the lithium ion purified product can effectively avoid the deactivation of the ion exchange salt bath, weaken the effect of strengthening the glass, and restore the activity of the ion exchange salt bath.
本发明还公开一种消费电子终端,包括外壳,所述外壳包括前表面、后表面和侧表面;以及部分位于所述外壳内的电子组件,所述电子组件包括显示器,该显示器位于所述外壳的前表面处或者毗邻所述前表面;所述前表面或/和后表面或/和侧表面包括本发明所述具有高压应力和高安全性的强化玻璃。The present invention also discloses a consumer electronic terminal, comprising a casing including a front surface, a rear surface and a side surface; and an electronic assembly partially located in the casing, the electronic assembly including a display, the display being located in the casing At or adjacent to the front surface of the glass; the front surface or/and the rear surface or/and the side surface comprise the strengthened glass with high pressure stress and high safety according to the present invention.
所述消费电子终端包括手机、平板电脑或其消费电子产品等。例如,消费电子产品,包括移动电话、平板电脑、计算机、导航系统等具有显示器的制品;建筑制品、运输制品(如,汽车、火车、飞机、海上航行器等)、器具制品、或需要一定透明度、抗划伤性、耐磨性或其组合的任何制品。包含本发明公开的任何玻璃制品的示例性制品参见附图2和附图3。具体的,附图2显示了一种消费电子装置的前表面,附图3显示了该消费电子装置的后表面,其包括外壳,该外壳包括前表面1、后表面2和侧表面;以及部分位于外壳内或者全部位于外壳内的电子组件,并且电子组件包括显示器,还可包括控制器、存储器以及其他电子组件,其中,显示器位于外壳前表面处或毗邻外壳前表面。所述外壳前表面或/和后表面或/和侧表面包括如本发明所述的强化玻璃。The consumer electronic terminal includes a mobile phone, a tablet computer, or consumer electronic products thereof. For example, consumer electronics products, including mobile phones, tablet computers, computers, navigation systems, etc., products with displays; construction products, transportation products (such as automobiles, trains, aircraft, marine vehicles, etc.), appliance products, or products that require a certain degree of transparency , scratch resistance, abrasion resistance, or any combination thereof. See Figures 2 and 3 for exemplary articles comprising any of the glass articles disclosed herein. Specifically, FIG. 2 shows a front surface of a consumer electronic device, and FIG. 3 shows a rear surface of the consumer electronic device, which includes a housing including a front surface 1, a rear surface 2 and a side surface; and part of the Electronic components located within or entirely within the housing, and the electronic components include a display, and may also include a controller, memory, and other electronic components, wherein the display is located at or adjacent to the front surface of the housing. The front surface or/and the rear surface or/and the side surface of the housing comprise the tempered glass according to the present invention.
在一些实施方式中,还包括覆盖制品3,覆盖制品3覆盖于所述消费电子终端的外壳前表面1上或者覆盖制品位于显示器上,覆盖制品3和/或外壳的一部分包括本发明所述的强化玻璃。所述覆盖制品包括所述具有高压应力和高安全性的强化玻璃。In some embodiments, a cover product 3 is also included, the cover product 3 is covered on the front surface 1 of the casing of the consumer electronic terminal or the cover product is located on the display, and the cover product 3 and/or a part of the casing comprises the invention described in the present invention. Tempered glass. The cover article includes the reinforced glass with high pressure stress and high safety.
本发明中,为获得具有安全压应力状态的强化玻璃,对所述玻璃的料方也有一定的要求,具体地,基于氧化物的摩尔%计,所述玻璃包含以下组分:In the present invention, in order to obtain a strengthened glass with a safe compressive stress state, certain requirements are also imposed on the material of the glass. Specifically, based on the mole % of oxides, the glass includes the following components:
SiO 2:65mol%~75mol%,优选为70mol%~75mol%; SiO 2 : 65mol% to 75mol%, preferably 70mol% to 75mol%;
Al 2O 3:8mol%~15mol%; Al 2 O 3 : 8mol%~15mol%;
其中,SiO 2的含量占SiO 2和Al 2O 3总量的至少78mol%,优选80mol%以上。 Wherein, the content of SiO 2 accounts for at least 78 mol % of the total amount of SiO 2 and Al 2 O 3 , preferably more than 80 mol %.
在本发明所述玻璃的料方中,玻璃网络组成体主要为SiO 2和Al 2O 3,两者可以提高玻璃网络结构的的强度,通过高网络架构组成可以使玻璃桥氧数量增加,尤其是提高硅成分的含量,可以提高玻璃的网络结构强度。而Al 2O 3有助于增加玻璃网络的刚性,Al 2O 3可以四配位或五配位存在于玻璃中,这增加了玻璃网络的堆积密度并因此增加了化学强化所形成的压应力。高网络结构强度对玻璃进行离子交换时具有重要作用,因为玻璃在进行离子交换过程中,会分步或同时进行K +-Na +、Na +-Li +二元离子交换,以形成复合压应力层。但在这一过程中,玻璃会因为不同半径离子进行交换而产生应力松弛效应,并且离子交换反应中的高温、较长的反应时间等因素都会对复合压应力层,尤其是中深层产生削弱作用,因此,提高所述玻璃的网络结构强度可以有效的克服上述原因对于复合压应力层的影响。在一些实施例中,所述玻璃可包括8mol%~15mol%的Al 2O 3及其之间的所有范围和子范围,例如8%~14.5mol%,8%~14mol%,8%~13.5mol%,8%~13mol%,10%~13mol%,8%~12mol%,9%~14.5mol%,9%~14mol%,9%~11.5mol%,10%~13mol%,9mol%,9.5mol%,10mol%,10.5mol%,11mol%,11.2mol%,12.4mol%,12.6mol%,12.8mol%,13mol%,13.2mol%,13.4mol%,13.6mol%,13.8mol%,或者15mol%。 In the glass material of the present invention, the glass network components are mainly SiO 2 and Al 2 O 3 , both of which can improve the strength of the glass network structure, and the high network structure composition can increase the amount of oxygen in the glass bridges, especially It is to increase the content of silicon components, which can improve the strength of the network structure of the glass. While Al 2 O 3 helps to increase the rigidity of the glass network, Al 2 O 3 can exist in the glass in a tetra- or penta-coordination, which increases the bulk density of the glass network and thus increases the compressive stress formed by chemical strengthening . High network structure strength plays an important role in the ion exchange of glass, because during the ion exchange process, the glass will undergo K + -Na + , Na + -Li + binary ion exchange step by step or simultaneously to form a composite compressive stress Floor. However, in this process, the glass will have a stress relaxation effect due to the exchange of ions of different radii, and the high temperature and long reaction time in the ion exchange reaction will weaken the composite compressive stress layer, especially the middle and deep layers. Therefore, improving the network structure strength of the glass can effectively overcome the influence of the above reasons on the composite compressive stress layer. In some embodiments, the glass may include 8-15 mol% Al 2 O 3 and all ranges and subranges therebetween, eg, 8-14.5 mol %, 8-14 mol %, 8-13.5 mol % %, 8%~13mol%, 10%~13mol%, 8%~12mol%, 9%~14.5mol%, 9%~14mol%, 9%~11.5mol%, 10%~13mol%, 9mol%, 9.5 mol%, 10mol%, 10.5mol%, 11mol%, 11.2mol%, 12.4mol%, 12.6mol%, 12.8mol%, 13mol%, 13.2mol%, 13.4mol%, 13.6mol%, 13.8mol%, or 15mol% %.
在所述玻璃的组分还包括B 2O 3,B 2O 3的作为玻璃的次网络架构,适量的B 2O 3可以促进玻璃高温熔化,降低融化难度,并且可以有效提高玻璃中离子交换的速率,特别是对K +-Na +的交换能力提升非常显著,但过量B 2O 3会导致玻璃网络结构的减弱,因此需要控制B 2O 3的加入量,B 2O 3的摩尔占比控制在不大于3mol%的范围内。在一些实施例中,所述玻璃可包括不大于3mol%的B 2O 3及其之间的所有范围和子范围,例如0~2.9mol%,0~2.7mol%,0~2.1mol%,0~1.7mol%,0~1.2mol%,1mol%~2.6mol%,1mol%~2.0mol%,1mol%~1.5mol%,1mol%~1.3mol%,1mol%~1.9mol%,0mol%,1.4mol%,1.6mol%,2.3mol%,2.5mol%,2.9mol%,2.7mol%,2.4mol%,2.1mol%,0.4mol%,0.7mol%,0.6mol%,0.5mol%,0.3mol%,0.2mol%,或者0.1mol%。 The components of the glass also include B 2 O 3 and B 2 O 3 as the secondary network structure of the glass. An appropriate amount of B 2 O 3 can promote the melting of the glass at high temperature, reduce the difficulty of melting, and can effectively improve the ion exchange in the glass. The rate of increase, especially the exchange capacity of K + -Na + is very significant, but excessive B 2 O 3 will lead to the weakening of the glass network structure, so it is necessary to control the amount of B 2 O 3 added, and the moles of B 2 O 3 account for The ratio is controlled within a range of not more than 3 mol%. In some embodiments, the glass may include no more than 3 mol% B2O3 and all ranges and subranges therebetween, eg, 0-2.9 mol%, 0-2.7 mol%, 0-2.1 mol%, 0 ~1.7mol%, 0~1.2mol%, 1mol%~2.6mol%, 1mol%~2.0mol%, 1mol%~1.5mol%, 1mol%~1.3mol%, 1mol%~1.9mol%, 0mol%, 1.4 mol%, 1.6mol%, 2.3mol%, 2.5mol%, 2.9mol%, 2.7mol%, 2.4mol%, 2.1mol%, 0.4mol%, 0.7mol%, 0.6mol%, 0.5mol%, 0.3mol% , 0.2 mol%, or 0.1 mol%.
所述玻璃的组分还包括Na 2O和Li 2O。其中,Na 2O的摩尔占比在1mol%~6mol%的范围内,Na 2O是离子交换的主要成分,是形成表面高压应力的关键交换离子,与离子交换盐浴中的K +进行K +-Na +交换,能够使玻璃通过离子交换得到足够高的压应力,因此,在一些实施例中,所述玻璃可包括1mol%~6mol%的Na 2O及其之间的所有范围和子范围,例如1mol%~5mol%,1mol%~5.6mol%,1mol%~4mol%,1mol%~4.7mol%,1mol%~3mol%, 1mol%~3.5mol%,2mol%~5.9mol%,2mol%~4.7mol%,2mol%~3.8mol%,1.5mol%~4mol%,2.6mol%~4.9mol%,3.7mol%~5.8mol%,1mol%,1.5mol%,2mol%,2.8mol%,2.6mol%,2.5mol%,2.1mol%,3.8mol%,3.6mol%,4mol%,4.4mol%,4.3mol%,5.2mol%,或者5.5mol%。 The components of the glass also include Na 2 O and Li 2 O. Among them, the molar proportion of Na 2 O is in the range of 1 mol% to 6 mol%. Na 2 O is the main component of ion exchange and is the key exchange ion to form surface high pressure stress. + -Na + exchange enables the glass to obtain a sufficiently high compressive stress through ion exchange, therefore, in some embodiments, the glass may include 1 mol % to 6 mol % Na 2 O and all ranges and subranges therebetween , such as 1mol%~5mol%, 1mol%~5.6mol%, 1mol%~4mol%, 1mol%~4.7mol%, 1mol%~3mol%, 1mol%~3.5mol%, 2mol%~5.9mol%, 2mol% ~4.7mol%, 2mol%~3.8mol%, 1.5mol%~4mol%, 2.6mol%~4.9mol%, 3.7mol%~5.8mol%, 1mol%, 1.5mol%, 2mol%, 2.8mol%, 2.6 mol %, 2.5 mol %, 2.1 mol %, 3.8 mol %, 3.6 mol %, 4 mol %, 4.4 mol %, 4.3 mol %, 5.2 mol %, or 5.5 mol %.
Li 2O也是离子交换的主要成分,Li 2O的摩尔占比在7mol%~12mol%的范围内,离子交换盐浴中Na +半径比K +小,使其能够更加深入玻璃内部与Li +进行离子交换,玻璃中的Li +是形成深层压应力的关键交换离子,与离子交换盐浴中的Na +进行Na +-Li +交换,使玻璃能够形成高深度的压应力层。在一些实施例中,所述玻璃可包括7mol%~12mol%的Li 2O及其之间的所有范围和子范围,例如7mol%~11mol%,7.8mol%~10.7mol%,7.5mol%~10mol%,8.6mol%~11.7mol%,8.2mol%~11.4mol%,9.1mol%~10.8mol%,9.2mol%~11.5mol%,10.2mol%~11.9mol%,8.5mol%~11.5mol%,9.5mol%~10mol%,10.6mol%~11.9mol%,7.7mol%~9.8mol%,7.5mol%,8mol%,9mol%,7.8mol%,8.6mol%,9.5mol%,10.1mol%,11.8mol%,7.6mol%,10mol%,10.4mol%,11.3mol%,9.2mol%,或者10.1mol%。 Li 2 O is also the main component of ion exchange. The molar proportion of Li 2 O is in the range of 7 mol% to 12 mol%. The radius of Na + in the ion exchange salt bath is smaller than that of K + , which enables it to penetrate deeper into the glass and interact with Li + For ion exchange, Li + in the glass is the key exchange ion to form deep compressive stress, and Na + -Li + exchange with Na + in the ion-exchange salt bath enables the glass to form a high-depth compressive stress layer. In some embodiments, the glass may include 7-12 mol% Li2O and all ranges and subranges therebetween, eg, 7-11 mol%, 7.8-10.7 mol%, 7.5-10 mol% %, 8.6mol%~11.7mol%, 8.2mol%~11.4mol%, 9.1mol%~10.8mol%, 9.2mol%~11.5mol%, 10.2mol%~11.9mol%, 8.5mol%~11.5mol%, 9.5mol%~10mol%, 10.6mol%~11.9mol%, 7.7mol%~9.8mol%, 7.5mol%, 8mol%, 9mol%, 7.8mol%, 8.6mol%, 9.5mol%, 10.1mol%, 11.8 mol %, 7.6 mol %, 10 mol %, 10.4 mol %, 11.3 mol %, 9.2 mol %, or 10.1 mol %.
由于Na 2O和Li 2O属于碱金属氧化物,两者在玻璃内部为游离状态,其多余的氧离子会断开桥氧,因此需要将Na 2O和Li 2O的摩尔占比控制在7mol%~13mol%的范围内,在一些实施例中,所述玻璃可包括7mol%~13mol%的Na 2O+Li 2O及其之间的所有范围和子范围,例如8mol%~13mol%,7mol%~12mol%,8mol%~10.5mol%,7mol%~10.6mol%,8mol%~11mol%,7mol%~10.5mol%,7mol%~11.5mol%,9mol%~11mol%,7mol%~8.9mol%,8.6mol%~12.8mol%,9mol%~12.4mol%,7mol%~9.8mol%,7mol%~10.4mol%,7mol%~10.8mol%,9mol%,10mol%,11.2mol%,11.4mol%,11.6mol%,11.8mol%,12mol%,12.1mol%,12.3mol%,12.5mol%,或者13mol%。 Since Na 2 O and Li 2 O are alkali metal oxides, they are free in the glass, and their excess oxygen ions will disconnect the bridge oxygen, so the molar ratio of Na 2 O and Li 2 O needs to be controlled at In the range of 7 mol% to 13 mol%, in some embodiments, the glass may comprise 7 mol% to 13 mol% Na2O + Li2O and all ranges and subranges therebetween, such as 8 mol% to 13 mol%, 7mol%~12mol%, 8mol%~10.5mol%, 7mol%~10.6mol%, 8mol%~11mol%, 7mol%~10.5mol%, 7mol%~11.5mol%, 9mol%~11mol%, 7mol%~8.9 mol%, 8.6mol%~12.8mol%, 9mol%~12.4mol%, 7mol%~9.8mol%, 7mol%~10.4mol%, 7mol%~10.8mol%, 9mol%, 10mol%, 11.2mol%, 11.4 mol %, 11.6 mol %, 11.8 mol %, 12 mol %, 12.1 mol %, 12.3 mol %, 12.5 mol %, or 13 mol %.
所述玻璃的组分还包括K 2O,K 2O的摩尔占比控制在0.1mol%~3mol%之间,K 2O是离子交换的主要成分。在一些实施例中,所述玻璃可包括0.1mol%~3mol%的K 2O及其之间的所有范围和子范围,例如0.2mol%~2.8mol%,0.1mol%~2.6mol%,0.3mol%~2mol%,0.4mol%~1.8mol%,0.5mol%~1.0mol%,1mol%~2.5mol%,1mol%~2.0mol%,1mol%~1.8mol%,1mol%~1.5mol%,1mol%~1.2mol%,0mol%,1.5mol%,1.8mol%,2mol%,2.9mol%,2.8mol%,2.6mol%,2.5mol%,2.1mol%,0.8mol%,0.6mol%,0.5mol%,0.4mol%,0.3mol%,0.2mol%,或者0.1mol%。 The components of the glass further include K 2 O, and the molar proportion of K 2 O is controlled between 0.1 mol % and 3 mol %, and K 2 O is the main component of ion exchange. In some embodiments, the glass may include 0.1 mol% to 3 mol% K2O and all ranges and subranges therebetween, eg, 0.2 mol% to 2.8 mol%, 0.1 mol% to 2.6 mol%, 0.3 mol% %~2mol%, 0.4mol%~1.8mol%, 0.5mol%~1.0mol%, 1mol%~2.5mol%, 1mol%~2.0mol%, 1mol%~1.8mol%, 1mol%~1.5mol%, 1mol% %~1.2mol%, 0mol%, 1.5mol%, 1.8mol%, 2mol%, 2.9mol%, 2.8mol%, 2.6mol%, 2.5mol%, 2.1mol%, 0.8mol%, 0.6mol%, 0.5mol% %, 0.4 mol%, 0.3 mol%, 0.2 mol%, or 0.1 mol%.
所述玻璃的组分还包括MgO,MgO的摩尔占比控制在2mol%~7.5mol%之间,MgO作为玻璃网络结构中间体,具有降低玻璃高温粘度,从而达到增加玻璃杨氏模量的作用。在 一些实施例中,所述玻璃可包括2mol%~7.5mol%的MgO及其之间的所有范围和子范围,例如2.5mol%~2.8mol%,2.5mol%~6.6mol%,2.6mol%~5.2mol%,2.4mol%~3.8mol%,3.5mol%~4.0mol%,3mol%~4.5mol%,2.7mol%~4.8mol%,3.2mol%~5.0mol%,3.1mol%~4.5mol%,4mol%~5mol%,2.5mol%,3.5mol%,3.8mol%,3mol%,2.9mol%,2.8mol%,2.6mol%,4.5mol%,5.1mol%,5.8mol%,5.6mol%,3.2mol%,3.4mol%,3.3mol%,7.2mol%,或者7.1mol%。The components of the glass also include MgO, and the molar proportion of MgO is controlled between 2 mol% and 7.5 mol%. As an intermediate of the glass network structure, MgO has the effect of reducing the high temperature viscosity of the glass, thereby increasing the Young's modulus of the glass. . In some embodiments, the glass may include 2 mol% to 7.5 mol% MgO and all ranges and subranges therebetween, such as 2.5 mol% to 2.8 mol%, 2.5 mol% to 6.6 mol%, 2.6 mol% to 2.6 mol% 5.2mol%, 2.4mol%~3.8mol%, 3.5mol%~4.0mol%, 3mol%~4.5mol%, 2.7mol%~4.8mol%, 3.2mol%~5.0mol%, 3.1mol%~4.5mol% , 4mol%~5mol%, 2.5mol%, 3.5mol%, 3.8mol%, 3mol%, 2.9mol%, 2.8mol%, 2.6mol%, 4.5mol%, 5.1mol%, 5.8mol%, 5.6mol%, 3.2 mol%, 3.4 mol%, 3.3 mol%, 7.2 mol%, or 7.1 mol%.
所述玻璃的组分中还包括化学澄清剂,这种澄清剂包括但不限于SnO 2和氯化钠。在一些实施例中,所述玻璃可包括不大于1mol%的SnO 2和氯化钠及其之间的所有范围和子范围,例如0.1mol%~0.9mol%,0.1mol%~0.8mol%,0.1mol%~0.7mol%,0.1mol%~0.6mol%,0.1mol%~0.5mol%,0.1mol%~0.4mol%,0.5~1.0mol%,0.05~1.0mol%,0.03~1.0mol%,0.02~1.0mol%,1mol%,0.9mol%,0.8mol%,0.7mol%,0.6mol%,0.5mol%,0.4mol%,0.3mol%,0.2mol%,或者0mol%。 The composition of the glass also includes chemical fining agents, such fining agents including but not limited to SnO 2 and sodium chloride. In some embodiments, the glass may include no more than 1 mol% SnO and sodium chloride and all ranges and subranges therebetween, eg, 0.1 mol% to 0.9 mol%, 0.1 mol% to 0.8 mol%, 0.1 mol% mol%~0.7mol%, 0.1mol%~0.6mol%, 0.1mol%~0.5mol%, 0.1mol%~0.4mol%, 0.5~1.0mol%, 0.05~1.0mol%, 0.03~1.0mol%, 0.02 ~1.0 mol %, 1 mol %, 0.9 mol %, 0.8 mol %, 0.7 mol %, 0.6 mol %, 0.5 mol %, 0.4 mol %, 0.3 mol %, 0.2 mol %, or 0 mol %.
特别说明,所述玻璃不含磷,也不含镁以外的其他碱土金属元素。即不主动添加含磷和其他碱土金属元素,但是有可能以非常少量作为杂质存在,例如在实施例中,均低于300ppm或更少。因为玻璃中五氧化二磷可以降低玻璃高温的融化温度,但是由于五氧化二磷具有磷氧双键,结构不稳定,其抗划伤能力差,且含磷结构会导致玻璃的分叉阈值下降,并且在浮法玻璃中,含磷结构会使玻璃容易分相析晶,提高生产难度。镁碱土金属具有较好的高温促熔性,且对离子交换速率影响较少,但Ca、Zn等及其他碱土金属氧化物,其离子半径比镁大,其对离子交换速率影响更大。In particular, the glass does not contain phosphorus, nor does it contain other alkaline earth metal elements other than magnesium. That is, phosphorus-containing and other alkaline earth metal elements are not actively added, but may be present as impurities in very small amounts, for example, in the examples, all below 300 ppm or less. Because phosphorus pentoxide in glass can reduce the melting temperature of glass at high temperature, but because phosphorus pentoxide has a phosphorus-oxygen double bond, the structure is unstable, and its scratch resistance is poor, and the phosphorus-containing structure will lead to a decrease in the bifurcation threshold of the glass. , and in float glass, the phosphorus-containing structure will make the glass easy to phase separate and crystallize, which increases the difficulty of production. Magnesium-alkaline earth metals have good high-temperature melting and have little effect on the ion exchange rate, but Ca, Zn, and other alkaline earth metal oxides have a larger ionic radius than magnesium, which has a greater impact on the ion exchange rate.
在本实施例中,将上述玻璃料方中的组分在熔炼温度为1630℃~1700℃之间,例如1630℃、1640℃、1650℃、1680℃、1690℃或1700℃。可选用氧化锡和氯化钠作为澄清剂,两者摩尔占比不超过1%,例如0.1%、0.2%、0.5%、0.6%、0.7%、0.8%或0.9%。并根据其高温粘度及料性,可采用溢流下拉法、浮法、压延法生产得到玻璃基材,所述玻璃基材表面压应力为500MPa以上。In this embodiment, the above-mentioned components in the frit are smelted at a temperature between 1630°C and 1700°C, such as 1630°C, 1640°C, 1650°C, 1680°C, 1690°C or 1700°C. Tin oxide and sodium chloride can be selected as clarifying agents, and the molar ratio of the two is not more than 1%, such as 0.1%, 0.2%, 0.5%, 0.6%, 0.7%, 0.8% or 0.9%. And according to its high temperature viscosity and material properties, the glass substrate can be produced by the overflow down-draw method, the float method and the calendering method, and the surface compressive stress of the glass substrate is more than 500MPa.
本发明所述具有安全压应力状态的强化玻璃的加工方法,以实施例1为例:The processing method of the tempered glass with a safe compressive stress state according to the present invention takes Embodiment 1 as an example:
S1:首先根据玻璃基材原材料的配比准确称量(见表1),然后将原料充分混合之后,将其1630℃的高温下保温4h,进行熔化,然后成型得到厚度为0.7mm的玻璃基材。S1: First accurately weigh according to the ratio of the raw materials of the glass substrate (see Table 1), and then fully mix the raw materials, keep it at a high temperature of 1630 ° C for 4 hours, melt it, and then shape it to obtain a glass substrate with a thickness of 0.7 mm. material.
S2:对步骤S1得到的玻璃基材进行450℃的预热处理,处理时间为20min,再将玻璃基材放入50wt%的NaNO 3和50wt%的KNO 3的混合盐浴中进行首次离子交换反应,反应温度为435℃,对玻璃基材的缩放比进行检测,使玻璃基材的缩放比为1.6‰,以此来控制反 应时间,使其缩放比控制在总缩放比的80%以上,反应完成,取出洗净。 S2: Preheat the glass substrate obtained in step S1 at 450° C. for 20 min, and then put the glass substrate into a mixed salt bath of 50 wt% NaNO 3 and 50 wt % KNO 3 for the first ion exchange Reaction, the reaction temperature is 435 ℃, the scaling ratio of the glass substrate is detected, and the scaling ratio of the glass substrate is 1.6‰, so as to control the reaction time, so that the scaling ratio is controlled above 80% of the total scaling ratio, After the reaction was completed, it was taken out and washed.
S3:将步骤S2得到的玻璃基材放入8wt%的NaNO 3和92wt%的KNO 3的混合盐浴中进行最后一次离子交换反应,反应温度为430℃,对玻璃基材的缩放比进行检测,使玻璃基材总缩放比为2‰,反应完成,取出洗净,得到所述强化玻璃。 S3: put the glass substrate obtained in step S2 into a mixed salt bath of 8 wt% NaNO 3 and 92 wt % KNO 3 for the last ion exchange reaction, the reaction temperature is 430°C, and the scaling ratio of the glass substrate is detected. , so that the total scaling ratio of the glass substrate is 2‰, the reaction is completed, and the glass is taken out and washed to obtain the tempered glass.
本发明中,应力测量可由Orihara公司生产的FSM6000及SLP1000分别对表层高压应力区和深层低压应力区进行测量,并采用PMC软件将应力曲线进行拟合,得到相应的测试结果。当然也可采用其他可对表层高压应力区和深层低压应力区进行测量的应力测试仪。In the present invention, FSM6000 and SLP1000 produced by Orihara Company can measure the surface high pressure stress area and deep low pressure stress area respectively, and use PMC software to fit the stress curve to obtain the corresponding test results. Of course, other stress testers that can measure the surface high pressure stress region and the deep low pressure stress region can also be used.
下面通过具体实施例和对比例对本发明加以说明,采用表1玻璃基材的料方,表2为制备强化玻璃的工艺参数,表3为实施例与对比例的性能测试参数。The present invention is described below through specific examples and comparative examples, using the recipes of the glass substrates in Table 1, the process parameters for preparing tempered glass in Table 2, and the performance test parameters for the examples and comparative examples in Table 3.
表1Table 1
组分及摩尔百分数Composition and mole percent 实施例1Example 1 实施例2Example 2 实施例3Example 3 对比例1Comparative Example 1 对比例2Comparative Example 2
SiO 2 SiO2 6767 71.571.5 7474 6767 6363
Al 2O 3 Al 2 O 3 1515 1010 88 1515 1212
B 2O 3 B 2 O 3 22 33 1.51.5 22 22
MgO MgO 33 2.52.5 11 33 22
ZnOZnO 11 ---- ---- 11 ----
ZrO 2 ZrO 2 ---- 0.50.5 ---- ---- ----
Na 2O Na 2 O 3.53.5 2.52.5 1.51.5 3.53.5 1111
K 2O K 2 O 11 11 22 11 22
Li 2O Li 2 O 7.57.5 99 1212 7.57.5 88
注:“-”表示玻璃基材中不含有该成分。Note: "-" indicates that this component is not contained in the glass substrate.
表2Table 2
制备工艺Preparation Process 实施例1Example 1 实施例2Example 2 实施例3Example 3 对比例1Comparative Example 1 对比例2Comparative Example 2
首次离子交换NaNO 3(wt%) First ion exchange NaNO 3 (wt%) 5050 8080 100100 5050 8585
首次离子交换KNO 3(wt%) First ion exchange KNO 3 (wt%) 5050 2020 00 5050 1515
首次离子交换时间(h)First ion exchange time (h) 77 77 77 44 77
首次强化温度(℃)First strengthening temperature (℃) 435435 435435 460460 435435 440440
最后一次离子交换NaNO 3(wt%) Last ion exchange NaNO 3 (wt%) 88 55 33 1515 1515
最后一次离子交换KNO 3(wt%) Last ion exchange KNO 3 (wt%) 9292 9595 9797 8585 8585
最后一次离子交换时间(h)Last ion exchange time (h) 11 11 11 33 11
最后一次强化温度(℃)The last strengthening temperature (℃) 430430 430430 440440 440440 430430
首次离子交换缩放比(‰)First ion exchange scaling ratio (‰) 1.61.6 1.61.6 1.71.7 1.11.1 0.90.9
最后一次离子交换缩放比(‰)Last ion exchange scaling ratio (‰) 2.02.0 1.91.9 1.91.9 1.61.6 11
表3table 3
特征feature 实施例1Example 1 实施例2Example 2 实施例3Example 3 对比例1Comparative Example 1 对比例2Comparative Example 2
强化玻璃厚度T(mm)Tempered glass thickness T(mm) 0.70.7 0.70.7 0.70.7 0.70.7 0.70.7
表面压应力(MPa)Surface compressive stress (MPa) 768768 685685 700700 475475 821821
DOL 0(μm) DOL 0 (μm) 130130 122122 125125 120120 120120
CT-LD(MPa/mm)CT-LD(MPa/mm) 43798.943798.9 44802.744802.7 48371.148371.1 42836.542836.5 3000030000
CT max(MPa) CT max (MPa) 9595 9393 102102 8888 6565
CT s CTs 9090 9090 9898 8585 5555
CT sd CT sd 11 0.70.7 0.80.8 0.20.2 11
分叉阈值(MPa/mm)Bifurcation Threshold (MPa/mm) 4550045500 4850048500 5200052000 4550045500 3820038200
痕带阈值(MPa/mm)Trace band threshold (MPa/mm) 3850038500 4100041000 4500045000 3850038500 3000030000
抗跌落高度(m)Anti-drop height (m) 1.91.9 1.91.9 2.12.1 1.61.6 0.80.8
单杆静压强度NSingle rod static pressure N 421421 360360 275275 285285 374374
其中,对比例1为现有样品,虽然其分叉阈值较高,但该样品在首次强化中缩放比占其总缩放比的比例较低,仅仅只占总缩放比的68.75%,这充分说明对比例1在进行首次化学强化时,钠-锂离子交换程度不足,也使得最终得到样品表面压应力和CT-LD都偏低,其抗跌落性能远不如本发明。Among them, Comparative Example 1 is an existing sample. Although its bifurcation threshold is high, the scaling ratio of this sample in the first reinforcement accounts for a low proportion of its total scaling ratio, only accounting for 68.75% of the total scaling ratio, which fully shows that In Comparative Example 1, during the first chemical strengthening, the degree of sodium-lithium ion exchange was insufficient, which also resulted in low surface compressive stress and CT-LD of the final sample, and its anti-drop performance was far inferior to that of the present invention.
对比例2为目前市场产品,虽然该产品的表面压应力较高,但该产品也获得了较高的张应力,而且该产品的CT-LD并未没有处于分叉阈值与痕带阈值之间,而是与痕带阈值一样,这就使得对比例2的压应力与张应力并未处于最佳的状态,也就无法获得高的安全性,也造成了对比例2较差的抗跌落性能,甚至还不如对比例1。Comparative example 2 is a product currently on the market. Although the surface compressive stress of the product is high, the product also obtains a high tensile stress, and the CT-LD of the product is not between the bifurcation threshold and the trace band threshold. , but is the same as the threshold of the trace band, which makes the compressive stress and tensile stress of the comparative example 2 not in the best state, so that high safety cannot be obtained, and it also causes the poor anti-drop performance of the comparative example 2. , even worse than Comparative Example 1.
结合表2和表3,本实施例的玻璃基材在钾、钠的混合盐浴中进行K +-Na +离子交换,同时也进行Na +-Li +离子交换,形成压应力,对玻璃基材进行化学强化,提升得到的强化玻璃的强度。强化后强化玻璃表面压应力为600MPa以上,保证玻璃的抗冲击性能。同时,通过对缩放比的控制来对强化时间进行调整,使强化后强化玻璃的各项性能指标满足本发明所述的关系式,使强化玻璃具有高压应力和高安全性。 Combining Table 2 and Table 3, the glass substrate of this example is subjected to K + -Na + ion exchange in a mixed salt bath of potassium and sodium, and Na + -Li + ion exchange is also carried out to form compressive stress, and the glass substrate The material is chemically strengthened to increase the strength of the obtained strengthened glass. After strengthening, the compressive stress on the surface of the strengthened glass is above 600MPa, which ensures the impact resistance of the glass. At the same time, the strengthening time is adjusted by controlling the scaling ratio, so that the performance indexes of the strengthened glass meet the relational expressions of the present invention, so that the strengthened glass has high pressure stress and high safety.
对实施例1制备方法获强化玻璃进行整机跌落实验,将手机模具与实施例1强化玻璃制成的样品贴合牢固,将强化玻璃样品朝下水平跌落至表面附有砂纸的大理石板上,取所述强化玻璃样品不破碎的最高点为抗跌落高度。通过整机跌落实验测试后,实施例1强化玻璃抗跌落高度为1.9m,说明实施例1具有高的抗跌落性能。The whole machine drop test was carried out on the tempered glass obtained by the preparation method of Example 1. The mobile phone mold was firmly attached to the sample made of tempered glass in Example 1, and the tempered glass sample was dropped horizontally on the marble plate with sandpaper on the surface. The highest point at which the tempered glass sample is not broken is taken as the anti-drop height. After passing the drop test of the whole machine, the drop resistance height of the tempered glass in Example 1 is 1.9m, indicating that Example 1 has high drop resistance performance.
在张应力释放实验中,实施例1强化玻璃从2.0m的高度跌落后破碎情况参见附图1,破碎的颗粒中70%以上的颗粒在二维图纸上的垂直投影平均大小在15mm以上,不至于碎片颗粒过小,表明实施例1强化玻璃的张应力在安全范围内,不会造成安全隐患。In the tensile stress release experiment, the broken situation of the tempered glass of Example 1 after being dropped from a height of 2.0 m is shown in Figure 1. The average size of the vertical projection of more than 70% of the broken particles on the two-dimensional drawing is more than 15 mm, and the As for the small fragment particles, it shows that the tensile stress of the tempered glass in Example 1 is within a safe range and will not cause a safety hazard.
通过表3可以看出,本发明所述的强化玻璃的压应力与张应力处于最佳的状态,所述 强化玻璃具有很高的网络结构强度,并获得了高的表面压应力,有效提升了强化玻璃的抗跌落高度,同时将强化玻璃的张应力控制在安全的范围内来进一步提升抗跌落强度的极限,从而保证了强化玻璃张应力的安全性。It can be seen from Table 3 that the compressive stress and tensile stress of the tempered glass of the present invention are in the best state, the tempered glass has a high network structure strength, and obtains a high surface compressive stress, which effectively improves the The anti-drop height of the tempered glass, and at the same time, the tensile stress of the tempered glass is controlled within a safe range to further increase the limit of the anti-drop strength, thereby ensuring the safety of the tensile stress of the tempered glass.
最后需要说明的是,以上实施例仅用以说明本发明的技术方案而非限制技术方案,本领域的普通技术人员应当理解,那些对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the technical solutions. Those of ordinary skill in the art should understand that those technical solutions of the present invention are modified or equivalently replaced without departing from the present technology. The purpose and scope of the solution should be included in the scope of the claims of the present invention.

Claims (23)

  1. 具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃的张应力线密度CT-LD与玻璃厚度的数值满足以下关系式:The tempered glass with high pressure stress and high safety is characterized in that the numerical value of the tensile stress linear density CT-LD of the tempered glass and the glass thickness satisfies the following relational formula:
    Figure PCTCN2021106370-appb-100001
    Figure PCTCN2021106370-appb-100001
    CT av=CT s-1.28CT sdCT av =CT s -1.28CT sd ;
    其中,CT-LD为张应力线密度,单位为MPa/mm,CT av为CT区的算术平均值,CT max为CT区最大值,DOL 0为压应力层深度,CT s为CT区的中心点至强化玻璃中心点区域间CT的算术平均值,CT sd为CT区的中心点至强化玻璃中心点区域间CT的标准差;T为玻璃厚度,单位为mm。 Among them, CT-LD is the tensile stress linear density in MPa/mm, CT av is the arithmetic mean value of the CT area, CT max is the maximum value of the CT area, DOL 0 is the depth of the compressive stress layer, and CT s is the center of the CT area Arithmetic mean of CT between the point and the center point of the tempered glass, CT sd is the standard deviation of the CT between the center point of the CT area and the center point of the tempered glass; T is the thickness of the glass, in mm.
  2. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃的张应力线密度CT-LD处于所述强化玻璃的分叉阈值和痕带阈值之间。The tempered glass with high pressure stress and high safety according to claim 1, wherein the tensile stress linear density CT-LD of the tempered glass is between the bifurcation threshold and the trace band threshold of the tempered glass.
  3. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃压应力层深度DOL 0为所述强化玻璃厚度T的16%以上。 The tempered glass with high pressure stress and high safety according to claim 1, wherein the depth DOL 0 of the tempered glass compressive stress layer is 16% or more of the thickness T of the tempered glass.
  4. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃的张应力线密度CT-LD为30000~70000MPa/mm。The tempered glass with high pressure stress and high safety according to claim 1, wherein the tensile stress linear density CT-LD of the tempered glass is 30000-70000 MPa/mm.
  5. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃的组分中包含Na 2O、Li 2O或K 2O。 The tempered glass with high pressure stress and high safety according to claim 1, characterized in that, the components of the tempered glass include Na 2 O, Li 2 O or K 2 O.
  6. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃不含磷。The tempered glass with high pressure stress and high safety according to claim 1, wherein the tempered glass does not contain phosphorus.
  7. 根据权利要求1所述具有高压应力和高安全性的强化玻璃,其特征在于,所述强化玻璃不含镁以外的其他碱土金属元素。The tempered glass with high pressure stress and high safety according to claim 1, wherein the tempered glass does not contain other alkaline earth metal elements other than magnesium.
  8. 具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,包括如下步骤:The processing method of tempered glass with high pressure stress and high safety is characterized in that, it comprises the following steps:
    S1:对玻璃基材进行预热处理;S1: preheating the glass substrate;
    S2:将经过步骤S1预热处理的玻璃基材放入盐浴中,加热进行离子交换反应;S2: put the glass substrate preheated in step S1 into a salt bath, and heat for ion exchange reaction;
    S3:重复步骤S2多次,获得如权利要求1~7任一所述的强化玻璃;S3: repeating step S2 multiple times to obtain the tempered glass according to any one of claims 1 to 7;
    其中,所述盐浴为硝酸钾和硝酸钠混合盐浴,在进行首次离子交换时,所述硝酸钠质量分数大于所述玻璃基材组分中Na 2O/(Li 2O+Na 2O+K 2O)的摩尔比值;在进行最后一次离子交换时,所述硝酸钠质量分数小于所述玻璃基材组分中K 2O/(Li 2O+Na 2O+K 2O)的摩尔比值,所述强化玻璃的最终缩放比控制在1.5~2‰。 Wherein, the salt bath is a mixed salt bath of potassium nitrate and sodium nitrate. During the first ion exchange, the mass fraction of the sodium nitrate is greater than that of Na 2 O/(Li 2 O+Na 2 O in the glass substrate component. +K 2 O) molar ratio; during the last ion exchange, the mass fraction of sodium nitrate is less than the ratio of K 2 O/(Li 2 O+Na 2 O+K 2 O) in the glass substrate component molar ratio, the final scaling ratio of the tempered glass is controlled at 1.5-2‰.
  9. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,在进行首次离子交换后,所述强化玻璃的缩放比占其最终缩放比的80%以上。The method for processing tempered glass with high pressure stress and high safety according to claim 8, wherein after the first ion exchange, the scaling ratio of the tempered glass accounts for more than 80% of its final scaling ratio.
  10. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述盐浴锂离子浓度占盐浴中总碱金属离子的摩尔比少于0.25%。The method for processing strengthened glass with high pressure stress and high safety according to claim 8, wherein the concentration of lithium ions in the salt bath accounts for a molar ratio of total alkali metal ions in the salt bath less than 0.25%.
  11. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述玻璃基材组分中包含Na 2O、Li 2O或K 2O。 The method for processing strengthened glass with high pressure stress and high safety according to claim 8, wherein the glass substrate component contains Na 2 O, Li 2 O or K 2 O.
  12. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,步骤S1中对玻璃基材进行300℃~400℃预热处理,时间为10min~30min。The method for processing strengthened glass with high pressure stress and high safety according to claim 8, wherein in step S1, the glass substrate is preheated at 300°C to 400°C for 10 to 30 minutes.
  13. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,步骤S2中离子交换反应温度为350℃~500℃。The method for processing a strengthened glass with high pressure stress and high safety according to claim 8, characterized in that in step S2, the ion exchange reaction temperature is 350°C to 500°C.
  14. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,步骤S2中离子交换反应温度为390℃~460℃。The method for processing a strengthened glass with high pressure stress and high safety according to claim 8, wherein the ion exchange reaction temperature in step S2 is 390°C to 460°C.
  15. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,在进行多次离子交换反应之间进行温度为350℃~500℃的热迁移工序,时间为15~120min。The method for processing tempered glass with high pressure stress and high safety according to claim 8, characterized in that a thermal migration process at a temperature of 350°C to 500°C is performed between the multiple ion exchange reactions, and the time is 15 to 500°C. 120min.
  16. 根据权利要求8所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,在对多批次玻璃基材进行离子交换时,检测到非首批次强化玻璃表面的压应力CS下降至首批次强化玻璃表面的压应力的5%~20%时,停止离子交换反应,并且在盐浴中投入锂离子提纯物,加热提纯,继续进行离子交换。The method for processing tempered glass with high pressure stress and high safety according to claim 8, characterized in that when ion exchange is performed on multiple batches of glass substrates, the compressive stress CS on the surface of the tempered glass that is not in the first batch is detected When the compressive stress on the surface of the first tempered glass drops to 5% to 20%, the ion exchange reaction is stopped, and the lithium ion purified product is put into the salt bath, heated and purified, and the ion exchange is continued.
  17. 根据权利要求16所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述锂离子提纯物为离子筛材料,所述离子筛材料基于氧化物的wt%计,含有:SiO 2为15%~55%、辅料5%~50%、至少一种功能性金属氧化物为15%~48%;所述功能性金属氧化物中的金属为一价和/或二价金属。 The method for processing strengthened glass with high pressure stress and high safety according to claim 16, wherein the lithium ion purified product is an ion sieve material, and the ion sieve material is based on the wt% of the oxide, and contains: SiO 2 is 15% to 55%, auxiliary materials are 5% to 50%, and at least one functional metal oxide is 15% to 48%; the metals in the functional metal oxides are monovalent and/or divalent metals .
  18. 根据权利要求16所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述锂离子提纯物为离子筛材料,所述一价金属为锂、钠、钾、铷中的至少一种,所述二价金属为镁、钙、锶、钡中的至少一种;所述辅料与SiO 2形成极性共价键和离子键,该辅料选自氧化磷、氧化硼、氧化铝、氧化锆、氧化铬、氧化铁、氧化锌、氧化铋、氧化钴中的至少一种。 The method for processing strengthened glass with high pressure stress and high safety according to claim 16, wherein the lithium ion purified product is an ion sieve material, and the monovalent metal is one of lithium, sodium, potassium, and rubidium. At least one, the divalent metal is at least one of magnesium, calcium, strontium, and barium ; the auxiliary material and SiO form polar covalent bonds and ionic bonds, and the auxiliary material is selected from phosphorus oxide, boron oxide, oxide At least one of aluminum, zirconia, chromium oxide, iron oxide, zinc oxide, bismuth oxide, and cobalt oxide.
  19. 根据权利要求16所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述加热提纯温度为360℃~450℃,提纯时间与所述玻璃基材进行化学强化的时间 一致。The method for processing strengthened glass with high pressure stress and high safety according to claim 16, wherein the heating and purification temperature is 360°C to 450°C, and the purification time is consistent with the time when the glass substrate is chemically strengthened .
  20. 根据权利要求16所述具有高压应力和高安全性的强化玻璃的加工方法,其特征在于,所述锂离子提纯物的投入量为离子交换盐浴质量的0.1%~2%。The method for processing tempered glass with high pressure stress and high safety according to claim 16, wherein the input amount of the lithium ion purified product is 0.1% to 2% of the mass of the ion exchange salt bath.
  21. 一种消费电子终端,其特征在于,包括:A consumer electronics terminal, comprising:
    外壳,所述外壳包括前表面、后表面和侧表面;a housing including a front surface, a rear surface and a side surface;
    以及部分位于所述外壳内的电子组件,所述电子组件包括显示器,该显示器位于所述外壳的前表面处或者毗邻所述前表面;and an electronic assembly located partially within the housing, the electronic assembly including a display located at or adjacent to a front surface of the housing;
    所述前表面或/和后表面或/和侧表面包括如权利要求1~20任一所述具有高压应力和高安全性的强化玻璃。The front surface or/and the rear surface or/and the side surface includes the tempered glass with high pressure stress and high safety according to any one of claims 1-20.
  22. 根据权利要求21所述消费电子终端,其特征在于,还包括覆盖于外壳的前表面处或位于所述显示器上的覆盖制品,所述覆盖制品包括如权利要求1~20任一所述具有高压应力和高安全性的强化玻璃。The consumer electronic terminal according to claim 21, further comprising a covering product covering the front surface of the casing or on the display, the covering product comprising the high-voltage device according to any one of claims 1-20 Tempered glass for stress and high security.
  23. 根据权利要求21或22所述消费电子终端,其特征在于,所述消费电子终端包括手机、平板电脑或其他电子终端。The consumer electronic terminal according to claim 21 or 22, wherein the consumer electronic terminal comprises a mobile phone, a tablet computer or other electronic terminals.
PCT/CN2021/106370 2020-08-18 2021-07-15 Tempered glass having high compressive stress and high safety, and processing method therefor WO2022037334A1 (en)

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