WO2022032806A1 - Bogie and rail vehicle - Google Patents

Bogie and rail vehicle Download PDF

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Publication number
WO2022032806A1
WO2022032806A1 PCT/CN2020/116389 CN2020116389W WO2022032806A1 WO 2022032806 A1 WO2022032806 A1 WO 2022032806A1 CN 2020116389 W CN2020116389 W CN 2020116389W WO 2022032806 A1 WO2022032806 A1 WO 2022032806A1
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WIPO (PCT)
Prior art keywords
motor
axle
bogie
axle box
bogie according
Prior art date
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PCT/CN2020/116389
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French (fr)
Chinese (zh)
Inventor
王伟
黄雪飞
兰琪
何天
李娜
张丽博
李淑华
杨林
郑建科
Original Assignee
中车唐山机车车辆有限公司
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Publication of WO2022032806A1 publication Critical patent/WO2022032806A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/26Mounting or securing axle-boxes in vehicle or bogie underframes
    • B61F5/30Axle-boxes mounted for movement under spring control in vehicle or bogie underframes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C9/00Locomotives or motor railcars characterised by the type of transmission system used; Transmission systems specially adapted for locomotives or motor railcars
    • B61C9/38Transmission systems in or for locomotives or motor railcars with electric motor propulsion
    • B61C9/48Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension
    • B61C9/50Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension in bogies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/50Other details

Abstract

A bogie, comprising wheelsets (10), wheelset axle boxes (13), direct drive motors (31), and motor axle boxes (32). Each wheelset (10) comprises an axle (11) and two wheels (12) fixed on the outer peripheral surface of the axle; the axle (11) protrudes out of the two wheels (12); the wheelset axle boxes (13) are arranged at the two ends of the axle (11); each direct drive motor (31) are located between the two wheels (12); each motor axle box (32) is located between the direct drive motor (31) and each wheel (12); the rotor of the direct drive motor (31) is fixedly connected to the inner ring of a motor bearing so as to drive the axle; and the stator (3111) of the direct drive motor (31) is fixedly connected to the outer ring of the motor bearing. Further provided is a rail vehicle having the bogie. By using the direct drive motor (31) on the axle (11) to directly drive the axle (11) to rotate, the present application omits a gear transmission mechanism between the motor and the axle in the prior art, reduces noise when the bogie is used, and is beneficial for improving the riding experience of a passenger.

Description

转向架及轨道车辆Bogies and Rail Vehicles 技术领域technical field
本申请涉及轨道车辆技术领域,尤其涉及一种转向架及轨道车辆。The present application relates to the technical field of rail vehicles, and in particular, to a bogie and a rail vehicle.
背景技术Background technique
转向架设置在车体和轨道之间,是轨道车辆上最为重要的部件之一。转向架的主要作用有:支撑车体,承受并传递从车体至车轮之间或从轮轨至车体之间的各种载荷及作用力;保证车辆安全运行,能灵活地沿直线线路运行及顺利地通过曲线;缓和车辆和轮轨之间的相互作用,减小振动和冲击,提高车辆运行平稳性和安全性。按照有无动力装置,转向架可分为动力转向架和非动力转向架。The bogie is arranged between the car body and the track, and is one of the most important components on the rail vehicle. The main functions of the bogie are: supporting the car body, bearing and transmitting various loads and forces from the car body to the wheels or from the wheel rail to the car body; ensuring the safe operation of the vehicle, flexibly running along straight lines and Pass the curve smoothly; ease the interaction between the vehicle and the wheel-rail, reduce vibration and shock, and improve the running stability and safety of the vehicle. According to whether there is a power device, the bogie can be divided into a power bogie and a non-power bogie.
在相关技术的方案中,动力转向架上的动力装置一般采用牵引电机和齿轮传动机构的组合结构,牵引电机的输出端与齿轮传动机构相连接,齿轮传动机构的终端齿轮套设在车轴上,以将牵引电机的驱动力施加在车轴上带动车轮转动。In the solution of the related art, the power device on the power bogie generally adopts the combined structure of the traction motor and the gear transmission mechanism, the output end of the traction motor is connected with the gear transmission mechanism, and the terminal gear of the gear transmission mechanism is sleeved on the axle, The driving force of the traction motor is applied to the axle to drive the wheels to rotate.
但是,采用相关技术中的方案,由于齿轮传动机构在工作过程中会产生噪声,造成了转向架的噪声较大,且传递过程功率损失较大。However, with the solution in the related art, since the gear transmission mechanism generates noise during the working process, the bogie has a relatively large noise, and the power loss during the transmission process is relatively large.
发明内容SUMMARY OF THE INVENTION
本申请实施例中提供一种转向架及轨道车辆,主要用于解决相关技术中转向架噪声大,且功率损失较大的问题。The embodiments of the present application provide a bogie and a rail vehicle, which are mainly used to solve the problems of high noise and large power loss of the bogie in the related art.
本申请第一方面实施例提供一种转向架,包括:An embodiment of the first aspect of the present application provides a bogie, including:
轮对,所述轮对包括车轴和固定在所述车轴外周面的两个车轮,所述车轴凸出于两个所述车轮之外;a wheelset, the wheelset includes an axle and two wheels fixed on the outer peripheral surface of the axle, the axle protrudes beyond the two wheels;
轮对轴箱,所述轮对轴箱设置在所述车轴的两端,所述轮对轴箱包括轮对 轴箱轴承和轮对轴箱本体,所述轮对轴箱轴承的内圈固定在车轴的外周面,所述轮对轴箱轴承的外圈与所述轮对轴箱本体固定;A wheel-to-axle box, the wheel-to-axle box is arranged at both ends of the axle, the wheel-to-axle box includes a wheel-to-axle box bearing and a wheel-to-axle box body, and the inner ring of the wheel-to-axle box bearing is fixed On the outer peripheral surface of the axle, the outer ring of the wheelset axle box bearing is fixed with the wheelset axle box body;
直驱电机,位于两个所述车轮之间;a direct drive motor, located between the two said wheels;
电机轴箱,位于所述直驱电机和所述车轮之间,所述电机轴箱包括电机轴承和电机轴箱本体,所述电机轴承的内圈固定在所述车轴的外周面,所述电机轴承的外圈与所述电机轴箱本体固定;a motor axle box, located between the direct drive motor and the wheel, the motor axle box includes a motor bearing and a motor axle box body, the inner ring of the motor bearing is fixed on the outer peripheral surface of the axle, the motor The outer ring of the bearing is fixed with the motor shaft box body;
其中,所述直驱电机的转子与所述电机轴承的内圈固定连接以驱动所述车轴,所述直驱电机的定子与所述电机轴承的外圈固定连接。Wherein, the rotor of the direct drive motor is fixedly connected to the inner ring of the motor bearing to drive the axle, and the stator of the direct drive motor is fixedly connected to the outer ring of the motor bearing.
根据本申请实施例的第二个方面,提供了一种轨道车辆,包括车体和如上所述的转向架,所述车体设置在所述转向架上。According to a second aspect of the embodiments of the present application, a rail vehicle is provided, including a vehicle body and the above-mentioned bogie, the vehicle body being disposed on the bogie.
采用根据本申请实施例的转向架及轨道车辆,转向架包括轮对、轮对轴箱、直驱电机和电机轴箱,轮对包括车轴和固定在车轴外周面的两个车轮,车轴凸出于两个车轮之外,轮对轴箱设置在车轴的两端,轮对轴箱包括轮对轴箱轴承和轮对轴箱本体,轮对轴箱轴承的内圈固定在车轴的外周面,轮对轴箱轴承的外圈与轮对轴箱本体固定;直驱电机位于两个车轮之间;电机轴箱位于直驱电机和车轮之间,电机轴箱包括电机轴承和电机轴箱本体,电机轴承的内圈固定在车轴的外周面,电机轴承的外圈与电机轴箱本体固定;其中,直驱电机的转子与电机轴承的内圈固定连接以驱动车轴,直驱电机的定子与电机轴承的外圈固定连接。本申请采用设置在车轴上的直驱电机直接带动车轴转动,从而省去了相关技术中电机与车轴之间的齿轮传动机构,降低了转向架使用时的噪声,有利于提高乘客的乘车体验;采用直驱电机进行驱动还能够减小电机功率的损失,提高传动效率;降低维修频率,减少维护成本。此外,将轮对轴箱设置在车轮的外侧有利于节省构架内侧的空间,以便于安装其他的零部件。Using the bogie and the rail vehicle according to the embodiment of the present application, the bogie includes a wheel set, a wheel set axle box, a direct drive motor and a motor axle box, the wheel set includes an axle and two wheels fixed on the outer peripheral surface of the axle, and the axle protrudes In addition to the two wheels, the wheel-set axle boxes are arranged at both ends of the axle. The wheel-set axle boxes include the wheel-set axle box bearings and the wheel-set axle box body. The inner ring of the wheel-set axle box bearings is fixed on the outer peripheral surface of the axle. The outer ring of the wheel set axle box bearing is fixed with the wheel set axle box body; the direct drive motor is located between the two wheels; the motor axle box is located between the direct drive motor and the wheel, and the motor axle box includes the motor bearing and the motor axle box body. The inner ring of the motor bearing is fixed on the outer peripheral surface of the axle, and the outer ring of the motor bearing is fixed with the motor shaft box body; wherein, the rotor of the direct drive motor is fixedly connected with the inner ring of the motor bearing to drive the axle, and the stator of the direct drive motor is connected to the motor The outer ring of the bearing is fixedly connected. The present application adopts the direct drive motor disposed on the axle to directly drive the axle to rotate, thereby eliminating the gear transmission mechanism between the motor and the axle in the related art, reducing the noise when the bogie is in use, and helping to improve the riding experience of passengers ; The use of direct drive motor for driving can also reduce the loss of motor power, improve transmission efficiency, reduce maintenance frequency and reduce maintenance costs. In addition, arranging the wheelset axle box on the outer side of the wheel is beneficial to save the space on the inner side of the frame, so as to facilitate the installation of other components.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不 当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an inappropriate limitation to the present application. In the attached image:
图1中示出的是本申请一实施例提供的转向架的结构简图;1 is a schematic structural diagram of a bogie provided by an embodiment of the present application;
图2中示出的是图1的侧视图;Shown in Figure 2 is a side view of Figure 1;
图3中示出的是图1的仰视图;Shown in Fig. 3 is the bottom view of Fig. 1;
图4中示出的是本申请一实施例提供的轮对和驱动装置的连接结构简图;Figure 4 shows a schematic diagram of the connection structure of the wheelset and the drive device provided by an embodiment of the present application;
图5中示出的是本申请一实施例提供的电机轴箱和端盖的连接结构简图;5 is a schematic diagram of the connection structure of the motor shaft box and the end cover provided by an embodiment of the present application;
图6中示出的是本申请一实施例提供的端盖的结构简图;Figure 6 shows a schematic structural diagram of an end cap provided by an embodiment of the present application;
图7中示出的是本申请一实施例提供的端盖的主视图;Shown in FIG. 7 is a front view of an end cap provided by an embodiment of the present application;
图8中示出的是图7的A-A剖视图;Shown in Figure 8 is the A-A sectional view of Figure 7;
图9中示出的是本申请一实施例提供的电机轴箱在第一视角下的结构简图;9 is a schematic structural diagram of a motor shaft box provided by an embodiment of the present application from a first perspective;
图10中示出的是本申请一实施例提供的电机轴箱在第二视角下的结构简图;Figure 10 shows a schematic structural diagram of a motor shaft box provided by an embodiment of the present application from a second perspective;
图11中示出的是本申请一实施例提供的电机轴箱的俯视图;Figure 11 shows a top view of a motor axle box provided by an embodiment of the present application;
图12中示出的是图11的B-B剖视图;Shown in Figure 12 is the B-B sectional view of Figure 11;
图13中示出的是本申请一实施例提供的构架的结构简图;Figure 13 shows a schematic structural diagram of a framework provided by an embodiment of the present application;
图14中示出的是本申请一实施例提供的侧梁的结构简图;Figure 14 shows a schematic structural diagram of a side beam provided by an embodiment of the present application;
图15中示出的是本申请一实施例提供的横梁的结构简图;15 is a schematic structural diagram of a beam provided by an embodiment of the present application;
图16中示出的是本申请一实施例提供的侧梁与横梁的连接结构简图;Figure 16 shows a schematic diagram of the connection structure of the side beam and the cross beam provided by an embodiment of the present application;
图17中示出的是本申请一实施例提供的轮对轴箱的结构简图。FIG. 17 shows a schematic structural diagram of a wheelset axle box provided by an embodiment of the present application.
附图标记:Reference number:
10-轮对;11-车轴;12-车轮;13-轮对轴箱;131-一系弹簧支撑座;10-wheelset; 11-axle; 12-wheel; 13-wheelset axle box; 131-primary spring support seat;
20-构架;21-侧梁;211-第一铰接部;2111-铰接销座;2112-压套;2113-定位圈;2114-铰接端盖;212-一系弹簧安装座;213-制动夹钳吊座;214-横向减振器座;215-抗侧滚扭杆安装座;216-二系弹簧安装座;22-横梁;221-子横梁;2211-牵引拉杆安装座;22111-牵引拉杆节点安装座;22112-三角板橡胶节 点安装座;222-支撑梁;2221-横向缓冲器安装座;223-连接梁;2231-连接梁主体;2232-第一连接部;2233-第二连接部;2234-第二铰接部;22341-铰接销;22342-中心螺栓;20-frame; 21-side beam; 211-first hinge part; 2111-hinge pin seat; 2112-pressing sleeve; 2113-positioning ring; 2114-hinge end cover; Clamp hanger; 214-transverse shock absorber seat; 215-anti-roll torsion bar mount; 216-secondary spring mount; 22-beam; 221-sub-beam; 2211-traction rod mount; 22111-traction Tie rod node mount; 22112-triangular plate rubber node mount; 222-support beam; 2221-lateral buffer mount; 223-connecting beam; 2231-connecting beam main body; 2232-first connecting part; 2233-second connecting part ; 2234 - second hinge; 22341 - hinge pin; 22342 - center bolt;
31-直驱电机;311-壳体;3111-定子;3112-端盖;31121-端盖本体;31122-第一凸台;31123-第二凸台;31124-第一连接板;32-电机轴箱;321-电机轴箱本体;322-第二连接板;323-定位平台;324-底座;325-定位圆台;326-第二加强筋;327-第一加强筋;31-direct drive motor; 311-housing; 3111-stator; 3112-end cover; 31121-end cover body; 31122-first boss; 31123-second boss; 31124-first connecting plate; 32-motor Axle box; 321-motor axle box body; 322-second connecting plate; 323-positioning platform; 324-base; 325-positioning round table; 326-second reinforcing rib; 327-first reinforcing rib;
40-一系弹簧;40 - a series of springs;
50-二系弹簧;50-Secondary series spring;
60-牵引装置。60 - Traction device.
具体实施方式detailed description
为了使本申请实施例中的技术方案及优点更加清楚明白,以下结合附图对本申请的示例性实施例进行进一步详细的说明,显然,所描述的实施例仅是本申请的一部分实施例,而不是所有实施例的穷举。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。In order to make the technical solutions and advantages of the embodiments of the present application more clear, the exemplary embodiments of the present application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, and Not all embodiments are exhaustive. It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
图1中示出的是本申请一实施例提供的转向架的结构简图;图2中示出的是图1的侧视图;图3中示出的是图1的仰视图;请参照图1-图3。Fig. 1 shows a schematic structural diagram of a bogie provided by an embodiment of the present application; Fig. 2 shows a side view of Fig. 1; Fig. 3 shows a bottom view of Fig. 1; 1 - Figure 3.
本实施例提供了一种转向架,包括至少两个轮对10、构架20、一系弹簧40、二系弹簧50和牵引装置60。This embodiment provides a bogie, including at least two wheel sets 10 , a frame 20 , a primary spring 40 , a secondary spring 50 and a traction device 60 .
其中,轮对10设置在构架20的下方,用于接触轨道。轮对10的数量可根据需要进行设置,例如可以是两个、三个等。每一个轮对10均包括车轴11和固定在车轴11外周面的两个车轮12,车轮12是转向架与轨道接触的直接部件,车轴11用于将驱动装置的动力传递至车轮12上,以带动车轮12沿轨道移动。车轴11凸出于两个车轮12之外,轮对轴箱13连接在车轴11的两端。轮对轴箱13包括轮对轴箱轴承和轮对轴箱本体,轮对轴箱轴承的内圈固定在车轴的外周面,轮对轴箱轴承的外圈与轮对轴箱本体固定。本实施例中,车轴 11可以选用空心轴,以在满足强度的前提下,减轻转向架的重量。Wherein, the wheelset 10 is arranged below the frame 20 for contacting the track. The number of wheel pairs 10 can be set as required, such as two, three and so on. Each wheel set 10 includes an axle 11 and two wheels 12 fixed on the outer peripheral surface of the axle 11. The wheels 12 are the direct parts of the bogie in contact with the track. The axle 11 is used to transmit the power of the driving device to the wheels 12, so as to The wheels 12 are driven to move along the track. The axle 11 protrudes beyond the two wheels 12 , and the wheel-set axle boxes 13 are connected to both ends of the axle 11 . The wheelset axlebox 13 includes a wheelset axlebox bearing and a wheelset axlebox body, the inner ring of the wheelset axlebox bearing is fixed on the outer peripheral surface of the axle, and the outer ring of the wheelset axlebox bearing is fixed with the wheelset axlebox body. In this embodiment, the axle 11 can be a hollow shaft, so as to reduce the weight of the bogie on the premise of satisfying the strength.
构架20是转向架的主要承载结构,用于安装转向架上的其他零部件。构架20包括相对设置的两个侧梁21以及连接两个侧梁21的横梁22,侧梁21垂直于车轴11且连接在位于两个车轴11同一端的轮对轴箱13上。The frame 20 is the main bearing structure of the bogie, and is used to install other components on the bogie. The frame 20 includes two opposite side members 21 and a cross member 22 connecting the two side members 21 . The side members 21 are perpendicular to the axles 11 and are connected to the wheelset axle boxes 13 located at the same end of the two axles 11 .
具体的,横梁22包括用于连接牵引装置的主体部分以及用于与侧梁21铰接的连接部分,连接部分设置在主体部分的两端,在背离主体部分的方向上,连接部分的宽度逐渐缩小;连接部分背离主体部分的一端与侧梁21活动连接。Specifically, the cross beam 22 includes a main body part for connecting the traction device and a connecting part for hinged connection with the side beam 21 , the connecting parts are arranged at both ends of the main body part, and the width of the connecting part gradually decreases in the direction away from the main body part ; One end of the connecting part away from the main body part is movably connected with the side beam 21 .
通过上述设置,侧梁21与横梁22铰接式连接,彻底放开了转动自由度,使得侧梁21与轮对有很好的随动性。本实施例实现了构架20的柔性化,构架20自身也能够承担一部分的轨道扭曲量,减小轨道扭曲带来的挠度变化,使得转向架在平直线路和曲线上均有良好的适应性,有利于提高乘客的舒适度。连接部分的宽度逐渐缩小使得连接部分与侧梁21之间可以形成间隙,该间隙可以保证横梁22相对于侧梁21可以具有更大的转动量,避免横梁22与侧梁21发生碰撞。此外,还可以充分利用部分间隙内的空间以设置转向架上的其他零部件(如制动夹钳吊座等)。Through the above arrangement, the side beam 21 and the cross beam 22 are hingedly connected, and the rotational freedom is completely released, so that the side beam 21 and the wheelset have good followability. This embodiment realizes the flexibility of the frame 20, and the frame 20 itself can also bear a part of the track twist, reducing the deflection change caused by the track twist, so that the bogie has good adaptability on both straight and curved roads. Conducive to improving passenger comfort. The width of the connecting portion is gradually reduced so that a gap can be formed between the connecting portion and the side beam 21 , and the gap can ensure that the cross beam 22 can have a larger amount of rotation relative to the side beam 21 to avoid collision between the cross beam 22 and the side beam 21 . In addition, the space in the part of the clearance can be fully utilized to set other parts on the bogie (such as the brake caliper hanger, etc.).
驱动装置用于为转向架提供动力,本实施例中,驱动装置可选为直驱电机31,直驱电机31设置在车轴11上且位于两个车轮12之间,直驱电机31用于直接带动车轴11转动,从而可省去中间的传动结构。The driving device is used to provide power for the bogie. In this embodiment, the driving device can be selected as a direct drive motor 31, which is arranged on the axle 11 and located between the two wheels 12. The direct drive motor 31 is used for direct drive. The axle 11 is driven to rotate, so that the intermediate transmission structure can be omitted.
驱动装置还包括设置在直驱电机31两侧的电机轴箱32,电机轴箱32位于直驱电机31和对应的车轮12之间,电机轴箱32用于为直驱电机提供支撑,以使直驱电机31能够固定在车轴11上。电机轴箱32包括电机轴承和电机轴箱本体321,电机轴承的内圈固定在车轴11的外周面,电机轴承的外圈与电机轴箱本体321固定。直驱电机31的转子与电机轴承的内圈固定连接以驱动车轴11,直驱电机31的定子与电机轴承的外圈固定连接。The driving device also includes motor axle boxes 32 arranged on both sides of the direct drive motor 31, the motor axle boxes 32 are located between the direct drive motor 31 and the corresponding wheels 12, and the motor axle boxes 32 are used to provide support for the direct drive motor, so that the The direct drive motor 31 can be fixed to the axle 11 . The motor shaft box 32 includes a motor bearing and a motor shaft box body 321 , the inner ring of the motor bearing is fixed on the outer peripheral surface of the axle 11 , and the outer ring of the motor bearing is fixed with the motor shaft box body 321 . The rotor of the direct drive motor 31 is fixedly connected to the inner ring of the motor bearing to drive the axle 11 , and the stator of the direct drive motor 31 is fixedly connected to the outer ring of the motor bearing.
一系弹簧40安装在轮对轴箱13和构架20的侧梁21之间;二系弹簧50安装在构架20的侧梁21和车体之间;牵引装置60安装在横梁22上,用于连 接车体以传递载荷。The primary spring 40 is installed between the wheelset axle box 13 and the side beam 21 of the frame 20; the secondary spring 50 is installed between the side beam 21 of the frame 20 and the vehicle body; the traction device 60 is installed on the cross beam 22 for Attach the car body to transfer the load.
本实施例采用设置在车轴11上的直驱电机31直接带动车轴11转动,从而省去了相关技术中电机与车轴之间的齿轮传动机构,降低了转向架使用时的噪声,有利于提高乘客的乘车体验。采用直驱电机31进行驱动,由于省去了中间传动缓解,因此能够减小电机功率的损失,提高传动效率。相对于齿轮传动结构,采用直驱电机31还能够降低维修频率,减少维护成本。此外,将轮对轴箱13设置在车轮12的外侧有利于节省构架20内侧的空间,以便于安装其他的零部件。In this embodiment, the direct-drive motor 31 disposed on the axle 11 is used to directly drive the axle 11 to rotate, thereby eliminating the gear transmission mechanism between the motor and the axle in the related art, reducing the noise when the bogie is in use, and helping to improve passenger traffic. ride experience. The direct drive motor 31 is used for driving, since intermediate transmission relief is omitted, the loss of motor power can be reduced, and the transmission efficiency can be improved. Compared with the gear transmission structure, the use of the direct drive motor 31 can also reduce maintenance frequency and maintenance cost. In addition, arranging the wheelset axle box 13 on the outer side of the wheel 12 is beneficial to save the space inside the frame 20 so as to facilitate the installation of other components.
图4中示出的是本申请一实施例提供的轮对和驱动装置的连接结构简图;请继续参照图4。本实施例中,壳体311的外形可以根据需要进行设置,例如可以呈圆柱状或棱柱状。壳体311套设在车轴11上,壳体311内设有相对设置的转子(图中未示出)和定子3111,定子3111设置在壳体311上,转子设置在车轴11上。当直驱电机31通电后,定子3111和转子之间产生磁力作用从而带动转子转动,使得车轴11随转子一起转动,从而实现对车轮12的驱动。FIG. 4 shows a schematic diagram of the connection structure of the wheelset and the driving device provided by an embodiment of the present application; please continue to refer to FIG. 4 . In this embodiment, the outer shape of the casing 311 can be set as required, for example, it can be cylindrical or prismatic. The casing 311 is sleeved on the axle 11 . The casing 311 is provided with a rotor (not shown in the figure) and a stator 3111 , which are arranged opposite to each other. When the direct drive motor 31 is energized, a magnetic force is generated between the stator 3111 and the rotor to drive the rotor to rotate, so that the axle 11 rotates with the rotor, thereby driving the wheels 12 .
图5中示出的是本申请一实施例提供的电机轴箱和端盖的连接结构简图;请继续参照图5。本实施例中,壳体311的两端均设有端盖3112,端盖3112具有贯穿的端盖轴孔,以供车轴11穿过。两个端盖3112固定在壳体311的两端,车轴11穿过两个端盖轴孔和壳体311的中空部分,且端盖3112背离壳体311的一端与电机轴箱本体固定,实现定子3111与电机轴承的外圈固定连接。也即,电机轴箱32通过电机轴承设置在车轴11上,并且电机轴箱32的一端还连接壳体311上的端盖3112,通过设置在壳体311两侧的电机轴箱32将壳体311支撑,使得壳体311内的定子3111和转子能够相互分隔开一定间隙,车轴11可在该间隙内转动,以传递动力。FIG. 5 shows a schematic diagram of the connection structure of the motor shaft box and the end cover provided by an embodiment of the present application; please continue to refer to FIG. 5 . In this embodiment, both ends of the housing 311 are provided with end caps 3112 , and the end caps 3112 have a through-end cap shaft hole for the axle 11 to pass through. The two end caps 3112 are fixed on both ends of the casing 311, the axle 11 passes through the shaft holes of the two end caps and the hollow part of the casing 311, and the end of the end cap 3112 facing away from the casing 311 is fixed with the motor shaft box body, so as to realize The stator 3111 is fixedly connected to the outer ring of the motor bearing. That is, the motor axle box 32 is arranged on the axle 11 through the motor bearing, and one end of the motor axle box 32 is also connected to the end cover 3112 on the casing 311 , and the casing is connected by the motor axle boxes 32 arranged on both sides of the casing 311 311 supports, so that the stator 3111 and the rotor in the housing 311 can be separated from each other by a certain gap, and the axle 11 can rotate within the gap to transmit power.
图6中示出的是本申请一实施例提供的端盖的结构简图;图7中示出的是本申请一实施例提供的端盖的主视图;图8中示出的是图7的A-A剖视图;图9中示出的是本申请一实施例提供的电机轴箱在第一视角下的结构简图;图10 中示出的是本申请一实施例提供的电机轴箱在第二视角下的结构简图;图11中示出的是本申请一实施例提供的电机轴箱的俯视图;图12中示出的是图11的B-B剖视图;请继续参照图6-图12。Figure 6 shows a schematic diagram of the structure of an end cap provided by an embodiment of the present application; Figure 7 shows a front view of an end cap provided by an embodiment of the present application; Figure 8 shows Figure 7 AA cross-sectional view; shown in FIG. 9 is a schematic structural diagram of the motor axle box provided by an embodiment of the present application from a first perspective; what is shown in FIG. 10 is the motor axle box provided by an embodiment of the present application. A schematic diagram of the structure from two perspectives; FIG. 11 shows a top view of a motor axle box provided by an embodiment of the present application; FIG. 12 shows a BB cross-sectional view of FIG. 11 ; please continue to refer to FIGS. 6-12 .
可选地,本实施例的端盖3112包括端盖本体31121,端盖本体31121朝向壳体311的一端设有用于连接壳体311的第一凸台31122,壳体311的两端面分别具有卡槽,两个端盖3112和壳体311通过第一凸台31122和卡槽卡接配合安装。Optionally, the end cap 3112 of this embodiment includes an end cap body 31121, and one end of the end cap body 31121 facing the casing 311 is provided with a first boss 31122 for connecting the casing 311, and two end faces of the casing 311 have clips respectively. slot, the two end caps 3112 and the housing 311 are snap-fitted and installed through the first boss 31122 and the card slot.
端盖本体31121具有端盖本体螺纹孔,壳体311具有与端盖本体螺纹孔配合的壳体螺纹孔,螺栓依次穿过端盖本体螺纹孔和壳体螺纹孔实现端盖3112和壳体311的固定连接。The end cap body 31121 has a threaded hole of the end cap body, the casing 311 has a casing threaded hole matched with the threaded hole of the end cap body, and the bolts pass through the threaded hole of the end cap body and the threaded hole of the casing in turn to realize the end cap 3112 and the casing 311 fixed connection.
端盖本体31121背离壳体311的一端设有第二凸台31123,第二凸台31123的外周侧设有用于连接电机轴箱32的第一连接板31124。One end of the end cover body 31121 away from the casing 311 is provided with a second boss 31123 , and a first connecting plate 31124 for connecting the motor shaft box 32 is provided on the outer peripheral side of the second boss 31123 .
电机轴箱32包括电机轴箱本体321,电机轴箱本体321朝向端盖3112的一端设有用于连接端盖3112的第二连接板322,电机轴箱32和端盖3112通过第一连接板31124与第二连接板322的连接而固定。The motor shaft box 32 includes a motor shaft box body 321 , one end of the motor shaft box body 321 facing the end cover 3112 is provided with a second connecting plate 322 for connecting the end cover 3112 , and the motor shaft box 32 and the end cover 3112 pass through the first connecting plate 31124 It is fixed by connection with the second connecting plate 322 .
在一个可选地实施方式中,第一连接板31124上设有多个第一固定孔,第二连接板322上设有多个第二固定孔,多个第一固定孔与多个第二固定孔一一对应,紧固件依次穿过第一固定孔和第二固定孔以使第一连接板31124和第二连接板322固定连接。In an optional embodiment, the first connection plate 31124 is provided with a plurality of first fixing holes, the second connection plate 322 is provided with a plurality of second fixing holes, the plurality of first fixing holes and the plurality of second fixing holes The fixing holes correspond to each other one by one, and the fasteners pass through the first fixing hole and the second fixing hole in sequence so that the first connecting plate 31124 and the second connecting plate 322 are fixedly connected.
电机轴箱本体321朝向直驱电机31的一侧设置有环形的对接凹槽;第二凸台31123凸出于第一连接板31124的部分作为对位凸起;对位凸起和对接凹槽对接实现端盖3112和电机轴箱本体321的对位。The side of the motor shaft box body 321 facing the direct drive motor 31 is provided with an annular butting groove; the part of the second boss 31123 protruding from the first connecting plate 31124 serves as an alignment protrusion; the alignment protrusion and the butting groove The docking realizes the alignment of the end cover 3112 and the motor shaft box body 321 .
图13中示出的是本申请一实施例提供的构架的结构简图;图14中示出的是本申请一实施例提供的侧梁的结构简图;图15中示出的是本申请一实施例提供的横梁的结构简图;请继续参照图13-图15。Figure 13 shows a schematic structural diagram of a frame provided by an embodiment of the application; Figure 14 shows a schematic structural diagram of a side beam provided by an embodiment of the application; Figure 15 shows the application A schematic structural diagram of a beam provided in an embodiment; please continue to refer to FIGS. 13-15 .
可选地,本实施例中横梁22的两端分别与两个侧梁21可活动连接,也即 本实施例的横梁22与侧梁21之间可在任意方向产生一定的位移,从而使构架20成为柔性构架,构架20自身也承担一部分的扭曲量,减小轨道扭曲带来的一系弹簧40挠度的变化。也就是说,本实施例可以通过横梁22与侧梁21在水平方向上角度的变化从而使车体更加适应曲线道路;通过横梁22与侧梁21在竖直方向上的变化使得车体更加适应凹凸轨面;保证转向架具有一定的可挠性,缓和轨道扭曲带来的影响,有利于维持车体稳定。Optionally, in this embodiment, the two ends of the beam 22 are respectively movably connected to the two side beams 21, that is, a certain displacement can be generated in any direction between the beam 22 and the side beams 21 in this embodiment, so that the frame The frame 20 becomes a flexible frame, and the frame 20 itself also bears a part of the torsion, reducing the deflection of the primary spring 40 caused by the track twist. That is to say, this embodiment can make the vehicle body more adaptable to the curved road by changing the angle of the cross member 22 and the side member 21 in the horizontal direction; Concave and convex rail surface; to ensure that the bogie has a certain flexibility, to alleviate the influence of track distortion, and to maintain the stability of the car body.
可选地,本实施例中侧梁21的中部设有第一铰接部211,横梁22的两端设有第二铰接部2234,侧梁21与横梁22通过第一铰接部211和第二铰接部2234铰接连接。Optionally, in this embodiment, the middle part of the side beam 21 is provided with a first hinge part 211 , and both ends of the beam 22 are provided with a second hinge part 2234 , and the side beam 21 and the beam 22 are connected by the first hinge part 211 and the second hinge part. Section 2234 is hingedly connected.
具体的,图16中示出的是本申请一实施例提供的侧梁与横梁的连接结构简图;请参照图16。本实施例中,第一铰接部211包括设置在侧梁21内的铰接销座2111,铰接销座2111内形成有空腔,空腔内设有压套2112、定位圈2113和铰接端盖2114,定位圈2113位于远离横梁22的一侧,压套2112靠近横梁22的一端抵接在空腔的内壁上,定位圈2113通过紧固件压紧压套2112远离横梁22的一端,定位圈2113套设在铰接端盖2114的外侧。压套2112可选用橡胶套,以更好的适应变形。Specifically, FIG. 16 shows a schematic diagram of a connection structure between a side beam and a cross beam provided by an embodiment of the present application; please refer to FIG. 16 . In this embodiment, the first hinge portion 211 includes a hinge pin seat 2111 disposed in the side beam 21 , a cavity is formed in the hinge pin seat 2111, and a pressure sleeve 2112, a positioning ring 2113 and a hinge end cover 2114 are arranged in the cavity. , the positioning ring 2113 is located on the side away from the beam 22, the end of the pressure sleeve 2112 close to the beam 22 abuts on the inner wall of the cavity, the positioning ring 2113 presses the end of the pressure sleeve 2112 away from the beam 22 through the fastener, the positioning ring 2113 It is sleeved on the outside of the hinged end cover 2114 . The pressure sleeve 2112 can choose a rubber sleeve to better adapt to the deformation.
第二铰接部2234包括铰接销22341和中心螺栓22342,铰接销22341穿设在压套2112内且与铰接端盖2114相抵接,中心螺栓222342穿过铰接端盖2114后固定在铰接销22341内,从而使得第一铰接部211和第二铰接部2234铰接连接。The second hinge portion 2234 includes a hinge pin 22341 and a center bolt 22342. The hinge pin 22341 is passed through the pressing sleeve 2112 and abuts with the hinge end cover 2114. The center bolt 222342 passes through the hinge end cover 2114 and is fixed in the hinge pin 22341. Thus, the first hinge portion 211 and the second hinge portion 2234 are hingedly connected.
通过上述方案,侧梁21与横梁22铰接式连接,彻底放开了转动自由度,使得侧梁21与轮对10有很好的随动性。本实施例实现了构架20的柔性化,构架20自身也能够承担一部分的轨道扭曲量,减小轨道扭曲带来的挠度变化,使得转向架在平直线路和曲线上均有良好的适应性,有利于提高乘客的舒适度。Through the above solution, the side beams 21 and the cross beams 22 are hingedly connected, and the rotational freedom is completely released, so that the side beams 21 and the wheelset 10 have good followability. This embodiment realizes the flexibility of the frame 20, and the frame 20 itself can also bear a part of the track twist, reducing the deflection change caused by the track twist, so that the bogie has good adaptability on both straight and curved roads. Conducive to improving passenger comfort.
本实施例中,横梁22的主体部分包括相对设置的两个子横梁221以及设 置在两个子横梁221之间的两个支撑梁222,连接部分包括分别连接两个子横梁221两端的两个连接梁223。In this embodiment, the main part of the beam 22 includes two sub-beams 221 arranged opposite to each other and two supporting beams 222 arranged between the two sub-beams 221 , and the connecting part includes two connecting beams 223 respectively connecting the two ends of the two sub-beams 221 .
其中,连接梁223包括连接梁主体2231,连接梁主体2231朝向子横梁的一端设有用于连接两个子横梁的第一连接部2232和第二连接部2233,第一连接部2232和第二连接部2233相交,第一连接部2232和第二连接部2233与侧梁21之间均形成有间隙,连接梁主体2231背离子横梁的一端设有第二铰接部2234。本实施例中,连接梁主体2231、第一连接部2232和第二连接部2233构成一个大体上呈等腰三角形的结构,第一连接部2232和第二连接部2233与侧梁21之间的间隙可以保证横梁22相对于侧梁21可以具有更大的转动量,避免横梁22与侧梁21发生碰撞。此外,还可以充分利用部分间隙内的空间以设置转向架上的其他零部件(如制动夹钳吊座等)。The connecting beam 223 includes a connecting beam main body 2231. One end of the connecting beam main body 2231 facing the sub-beam is provided with a first connecting portion 2232 and a second connecting portion 2233 for connecting the two sub-beams. The first connecting portion 2232 and the second connecting portion 2233 intersect, a gap is formed between the first connecting portion 2232, the second connecting portion 2233 and the side beam 21, and the end of the connecting beam main body 2231 facing away from the cross beam is provided with a second hinge portion 2234. In this embodiment, the connecting beam main body 2231 , the first connecting portion 2232 and the second connecting portion 2233 form a substantially isosceles triangle structure. The clearance can ensure that the cross beam 22 can have a larger amount of rotation relative to the side beam 21 , so as to avoid collision between the cross beam 22 and the side beam 21 . In addition, the space in the part of the clearance can be fully utilized to set other parts on the bogie (such as the brake caliper hanger, etc.).
本实施例通过横梁22的两端均与侧梁21铰接,使得横梁22可以相对于侧梁21具有较大的位移量,提高构架20的柔性化程度。两个子横梁221和两个支撑梁222构成的横梁框架保证了横梁22自身的强度。In this embodiment, both ends of the beam 22 are hinged with the side beam 21 , so that the beam 22 can have a larger displacement relative to the side beam 21 , thereby improving the flexibility of the frame 20 . The beam frame formed by the two sub beams 221 and the two supporting beams 222 ensures the strength of the beam 22 itself.
进一步地,两个支撑梁222上均设有横向缓冲器安装座2221,横向缓冲器安装座2221设置在支撑梁朝222向另一个支撑梁222的一侧,两个横向缓冲器安装座2221相对设置,横向缓冲器的两端分别连接在两个横向缓冲器安装座2221上,通过在横向缓冲器安装座2221上设置横向缓冲器可以实现转向架的横向移动限位,并且实现对橡胶横向摆动的缓冲与减振作用,确保车辆安装运行。Further, the two support beams 222 are provided with lateral buffer mounts 2221, the lateral buffer mounts 2221 are arranged on the side of the support beam facing 222 to the other support beam 222, and the two lateral buffer mounts 2221 are opposite to each other. The two ends of the lateral buffer are respectively connected to the two lateral buffer mounts 2221. By setting the lateral buffer on the lateral buffer mounts 2221, the lateral movement limit of the bogie can be realized, and the lateral swing of the rubber can be realized. The buffer and vibration damping effect ensure the installation and operation of the vehicle.
可选地,两个子横梁221上均设有牵引拉杆安装座2211,牵引拉杆安装座2211包括牵引拉杆节点安装座22111和用于连接直驱电机的三角板橡胶节点安装座22112,牵引拉杆节点安装座22111和三角板橡胶节点安装座22112一体成型,即实现了直驱电机31与构架20的连接,又实现了牵引拉杆与构架20的连接,确保了牵引力和驱动力的传递,实现了车辆运行动力的提供与传递。牵引拉杆的一端连接在牵引拉杆节点安装座22111上,牵引拉杆的另一端 连接构架20上的牵引装置60;连接拉杆的一端连接在三角板橡胶节点安装座22112上,连接拉杆的另一端连接在直驱电机31的壳体311上。Optionally, two sub-beams 221 are provided with traction rod mounting bases 2211. The traction rod mounting bases 2211 include traction rod node mounting bases 22111 and triangular plate rubber node mounting bases 22112 for connecting the direct drive motor. The traction rod node mounting bases 22111 and the triangular plate rubber node mounting seat 22112 are integrally formed, which not only realizes the connection between the direct drive motor 31 and the frame 20, but also realizes the connection between the traction rod and the frame 20, ensures the transmission of traction and driving force, and realizes the transmission of vehicle running power. Provide and deliver. One end of the traction rod is connected to the traction rod node mounting seat 22111, and the other end of the traction rod is connected to the traction device 60 on the frame 20; on the housing 311 of the drive motor 31 .
图17中示出的是本申请一实施例提供的轮对轴箱的结构简图;请参照图1和图17。进一步地,本实施例的侧梁21的两端均设有两个一系弹簧安装座212,两个一系弹簧安装座212间隔设置;轮对轴箱13的两端均通过一系弹簧40连接在一系弹簧安装座212上,轮对轴箱13的两侧设有分别设有一系弹簧支撑座131,一系弹簧40的下端安装在一系弹簧支撑座131上,一系弹簧40的上端连接一系弹簧安装座212。一系弹簧40实现了构架20与轮对10之间的连接和定位,使构架20缓解了道路不平引起的垂向震动。本实施例中,一系弹簧40可选用一系刚弹簧、橡胶堆弹簧或者采用钢弹簧和橡胶弹簧的结合。FIG. 17 shows a schematic structural diagram of a wheelset axle box provided by an embodiment of the present application; please refer to FIGS. 1 and 17 . Further, both ends of the side beam 21 in this embodiment are provided with two primary spring mounting seats 212, and the two primary spring mounting seats 212 are arranged at intervals; both ends of the wheelset axle box 13 pass through the primary spring 40. Connected to the first series spring mounting seat 212, the two sides of the wheelset axle box 13 are respectively provided with first series spring support seats 131, the lower end of the first series spring 40 is installed on the first series spring support seat 131, and the first series spring 40 The upper end is connected to a series of spring mounts 212 . A series of springs 40 realize the connection and positioning between the frame 20 and the wheelset 10, so that the frame 20 can relieve the vertical vibration caused by road unevenness. In this embodiment, the primary spring 40 can be selected from a primary rigid spring, a rubber pile spring, or a combination of a steel spring and a rubber spring.
侧梁21还包括位于第一铰接部211两侧的两个制动夹钳吊座213,制动夹钳吊座213设置在侧梁21朝向横梁22的一侧。制动夹钳吊座213用于安装踏面制动的制动夹钳,制动夹钳吊座213设置在两轮对10之间的内侧,充分的利用空间安装,提高了构架20的安装空间利用程度。The side beam 21 further includes two brake caliper hangers 213 located on both sides of the first hinge portion 211 , and the brake caliper hangers 213 are arranged on the side of the side beam 21 facing the cross beam 22 . The brake caliper hanger 213 is used to install the brake caliper for tread braking. The brake caliper hanger 213 is arranged on the inner side between the two wheel pairs 10 , making full use of the space for installation and improving the installation space of the frame 20 degree of utilization.
侧梁21还包括设置在第一铰接部211下方的横向减振器座214,横向减振器座214与一系弹簧安装座212位于侧梁21的同一侧。横向减振器座214用于安装牵引装置上横向减振器,横向减振器的一端连接横向减振器座214,横向减振器的另一端与构架20上的牵引装置60相连接,以缓解车辆运行过程中的因轨道不平整或曲线运动引起的横向震动。The side beam 21 further includes a lateral shock absorber seat 214 disposed below the first hinge portion 211 , and the lateral shock absorber seat 214 and the primary spring mounting seat 212 are located on the same side of the side beam 21 . The transverse shock absorber seat 214 is used to install the transverse shock absorber on the traction device, one end of the transverse shock absorber is connected to the transverse shock absorber seat 214, and the other end of the transverse shock absorber is connected to the traction device 60 on the frame 20 to Alleviate lateral vibration caused by uneven track or curved movement during vehicle operation.
侧梁21还包括抗侧滚扭杆安装座215,抗侧滚扭杆安装座215与一系弹簧安装座212位于侧梁21的同一侧且靠近横向减振器座214设置。抗侧滚扭杆安装座215用于安装抗侧滚扭杆,抗侧滚扭杆的两端分别连接在两个侧梁21上的抗侧滚扭杆安装座215上,以防止车辆与转向架之间的摇头,确保车辆运行安全。The side beam 21 further includes an anti-roll torsion bar mounting seat 215 , and the anti-roll torsion bar mounting seat 215 and the primary spring mounting seat 212 are located on the same side of the side beam 21 and close to the lateral shock absorber seat 214 . The anti-roll torsion bar mounting seat 215 is used to install the anti-roll torsion bar, and the two ends of the anti-roll torsion bar are respectively connected to the anti-roll torsion bar mounting seat 215 on the two side beams 21 to prevent the vehicle from steering Shake between the racks to ensure the safe operation of the vehicle.
侧梁21还包括设置在第一铰接部211上方的二系弹簧安装座216,二系弹簧安装座216设置在侧梁21上与一系弹簧安装座212相对的另一侧。二系弹 簧50安装在二系弹簧安装座216上且连接车体,二系弹簧50能够进一步缓解轮对10的震动,通过两级缓解降低了车体的震动,确保了旅客的舒适性。二系弹簧50可选为空气弹簧。The side beam 21 further includes a secondary spring mounting seat 216 disposed above the first hinge portion 211 , and the secondary spring mounting seat 216 is provided on the other side of the side beam 21 opposite to the primary spring mounting seat 212 . The secondary spring 50 is installed on the secondary spring mounting seat 216 and connected to the vehicle body. The secondary spring 50 can further alleviate the vibration of the wheelset 10, and reduces the vibration of the vehicle body through two-stage mitigation, ensuring the comfort of passengers. The secondary spring 50 can optionally be an air spring.
下面请继续参照图6-图12,进一步地,本实施例的电机轴箱32还包括设置在电机轴箱本体321外周侧的定位平台323和底座324,定位平台323和底座324相对设置,定位平台323用于电机轴箱32的安装定位,底座324用于电机轴箱32放置时提供支撑。Please continue to refer to FIGS. 6-12 below. Further, the motor shaft box 32 of this embodiment also includes a positioning platform 323 and a base 324 arranged on the outer peripheral side of the motor shaft box body 321. The platform 323 is used for installation and positioning of the motor shaft box 32 , and the base 324 is used to provide support when the motor shaft box 32 is placed.
底座324包括设置在电机轴箱本体321外周侧的环形凸起,环形凸起可以起到良好的支撑作用,且由于内部中空,能够降低电机轴箱本体321的重量。The base 324 includes an annular protrusion disposed on the outer peripheral side of the motor shaft box body 321 . The annular protrusion can play a good supporting role, and because the interior is hollow, the weight of the motor shaft box body 321 can be reduced.
电机轴箱32还包括设置在电机轴箱本体321外周侧且位于定位平台323和底座324之间的加强筋,加强筋可以使得电机轴箱本体321选用较薄的壁厚,从而降低电机轴箱本体321的重量。通过设置加强筋可以保证电机轴箱本体321具有良好的强度,有利于电机轴箱32的轻量化。The motor axle box 32 also includes a reinforcing rib arranged on the outer peripheral side of the motor axle box body 321 and located between the positioning platform 323 and the base 324. The reinforcing rib can make the motor axle box body 321 choose a thinner wall thickness, thereby reducing the motor axle box. The weight of the body 321 . By arranging the reinforcing ribs, the motor axle box body 321 can be ensured to have good strength, which is beneficial to the lightening of the motor axle box 32 .
加强筋包括位于电机轴箱本体321中部的多个第一加强筋327,多个第一加强筋327彼此间隔设置。第一加强筋327可以呈凸起状分布在电机轴箱本体321上。The reinforcing ribs include a plurality of first reinforcing ribs 327 located in the middle of the motor shaft box body 321 , and the plurality of first reinforcing ribs 327 are spaced apart from each other. The first reinforcing ribs 327 may be distributed on the motor shaft box body 321 in a convex shape.
加强筋还包括位于电机轴箱本体321背离直驱电机31一侧的第二加强筋326,第二加强筋326沿车轴11方向的长度小于第一加强筋327沿车轴11方向的长度。第二加强筋326主要起到加强端部强度的作用,以避免局部强度过低。The reinforcing rib further includes a second reinforcing rib 326 on the side of the motor axle box body 321 away from the direct drive motor 31 . The second reinforcing rib 326 mainly plays the role of strengthening the strength of the end portion, so as to avoid the local strength being too low.
电机轴箱本体321内设有用于固定电机轴承的定位圆台325,定位圆台325的内径小于电机轴承的外径,电机轴承背离直驱电机31的一端抵接在定位圆台325上,电机轴承朝向直驱电机31的一侧抵接在端盖3112上,定位圆台325可以限制电机轴承的位移,以使其保持稳定。The motor shaft box body 321 is provided with a positioning round table 325 for fixing the motor bearing. The inner diameter of the positioning round table 325 is smaller than the outer diameter of the motor bearing. The end of the motor bearing facing away from the direct drive motor 31 abuts on the positioning round table 325. One side of the driving motor 31 abuts on the end cover 3112, and the positioning circular table 325 can limit the displacement of the motor bearing to keep it stable.
电机轴承的外圈与电机轴箱本体321螺纹连接,电机轴承的内圈与车轴11过盈连接,通过设置在电机轴承外圈和内圈之间的滚珠,使得车轴11可带 动电机轴承的内圈相对于电机轴承的外圈转动。The outer ring of the motor bearing is threadedly connected with the motor shaft box body 321, and the inner ring of the motor bearing is connected with the axle 11 by interference. The ring rotates relative to the outer ring of the motor bearing.
实施例二Embodiment 2
本实施例提供了一种轨道车辆,包括车体和如上实施例一所述的转向架,车体设置在转向架上。This embodiment provides a rail vehicle, including a vehicle body and the bogie as described in the first embodiment above, and the vehicle body is arranged on the bogie.
本实施例的轨道车辆由于采用了上述实施例一所述的转向架,因此噪声较小,有利于提高乘客的乘车体验。Since the rail vehicle in this embodiment adopts the bogie described in the first embodiment, the noise is small, which is beneficial to improve the riding experience of passengers.
在本申请的描述中,需要理解的是,术语“前”、“后”、“首”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "front", "rear", "first", "tail", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only for the purpose of It is convenient to describe the application and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本申请中,除非另有明确的规定和限定,术语“安装”、“连接”等术语应做广义理解;以连接为例,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, terms such as "installation" and "connection" should be understood in a broad sense; taking connection as an example, it can be directly connected, or indirectly connected through an intermediate medium, or two Connectivity within an element or interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
尽管已描述了本申请一些可选的实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括一些可选的实施例以及落入本申请范围的所有变更和修改。While a few alternative embodiments of the present application have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include alternative embodiments and all changes and modifications that fall within the scope of the present application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申 请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims (25)

  1. 一种转向架,其特征在于,包括:A bogie, comprising:
    轮对,所述轮对包括车轴和固定在所述车轴外周面的两个车轮;a wheelset, the wheelset includes an axle and two wheels fixed on the outer peripheral surface of the axle;
    轮对轴箱,所述轮对轴箱设置在所述车轴的两端,所述轮对轴箱包括轮对轴箱轴承和轮对轴箱本体,所述轮对轴箱轴承的内圈固定在车轴的外周面,所述轮对轴箱轴承的外圈与所述轮对轴箱本体固定;A wheel-to-axle box, the wheel-to-axle box is arranged at both ends of the axle, the wheel-to-axle box includes a wheel-to-axle box bearing and a wheel-to-axle box body, and the inner ring of the wheel-to-axle box bearing is fixed On the outer peripheral surface of the axle, the outer ring of the wheelset axle box bearing is fixed with the wheelset axle box body;
    直驱电机,位于两个所述车轮之间;a direct drive motor, located between the two said wheels;
    电机轴箱,位于所述直驱电机和所述车轮之间,所述电机轴箱包括电机轴承和电机轴箱本体,所述电机轴承的内圈固定在所述车轴的外周面,所述电机轴承的外圈与所述电机轴箱本体固定;a motor axle box, located between the direct drive motor and the wheel, the motor axle box includes a motor bearing and a motor axle box body, the inner ring of the motor bearing is fixed on the outer peripheral surface of the axle, the motor The outer ring of the bearing is fixed with the motor shaft box body;
    其中,所述直驱电机的转子与所述电机轴承的内圈通过连接件固定以驱动所述车轴,所述直驱电机的定子与所述电机轴承的外圈通过连接件固定。Wherein, the rotor of the direct drive motor and the inner ring of the motor bearing are fixed by a connecting piece to drive the axle, and the stator of the direct drive motor and the outer ring of the motor bearing are fixed by a connecting piece.
  2. 根据权利要求1所述的转向架,其特征在于,所述直驱电机还包括:The bogie according to claim 1, wherein the direct drive motor further comprises:
    壳体,所述转子和所述定子设置在所述壳体内,所述壳体与所述定子固定;a casing, the rotor and the stator are arranged in the casing, and the casing is fixed with the stator;
    两个端盖,所述端盖具有贯穿的端盖轴孔,两个所述端盖固定在所述壳体的两端,所述车轴穿过两个所述端盖轴孔和所述壳体的中空部分,且所述端盖背离所述壳体的一端与所述电机轴箱本体固定,实现所述定子与所述电机轴承的外圈固定连接。two end caps, the end caps have through-end cap shaft holes, the two end caps are fixed at both ends of the casing, the axles pass through the two end cap shaft holes and the shell The hollow part of the body, and the end of the end cover facing away from the casing is fixed to the motor shaft box body, so as to realize the fixed connection between the stator and the outer ring of the motor bearing.
  3. 根据权利要求2所述的转向架,其特征在于,所述端盖包括:The bogie of claim 2, wherein the end cover comprises:
    端盖本体,所述端盖本体朝向所述壳体的一端设有用于连接所述壳体的第一凸台;an end cap body, the end of the end cap body facing the casing is provided with a first boss for connecting the casing;
    所述壳体的两端面分别具有卡槽,两个所述端盖和所述壳体通过所述第一凸台和所述卡槽卡接配合安装;The two end faces of the casing are respectively provided with card slots, and the two end caps and the casing are snap-fitted and installed through the first bosses and the card slots;
    所述端盖本体具有端盖本体螺纹孔,所述壳体具有与所述端盖本体螺纹孔配合的壳体螺纹孔,螺栓依次穿过所述端盖本体螺纹孔和所述壳体螺纹孔实现所述端盖和所述壳体的固定连接。The end cap body has an end cap body threaded hole, the casing has a casing threaded hole matched with the end cap body threaded hole, and the bolts pass through the end cap body threaded hole and the casing threaded hole in sequence The fixed connection between the end cover and the housing is realized.
  4. 根据权利要求3所述的转向架,其特征在于,所述端盖本体背离所述壳体的一端设有第二凸台,所述第二凸台的外周侧设有用于连接所述电机轴箱的第一连接板;The bogie according to claim 3, wherein a second boss is provided on the end of the end cover body away from the casing, and an outer peripheral side of the second boss is provided with a connection for connecting the motor shaft the first connecting plate of the box;
    所述电机轴箱本体朝向所述端盖的一端设有用于连接所述端盖的第二连接板,所述电机轴箱和所述端盖通过所述第一连接板与所述第二连接板的连接而固定。One end of the motor shaft box body facing the end cover is provided with a second connecting plate for connecting the end cover, and the motor shaft box and the end cover are connected with the second connecting plate through the first connecting plate The connection of the board is fixed.
  5. 根据权利要求4所述的转向架,其特征在于,所述第一连接板上设有多个第一固定孔,所述第二连接板上设有多个第二固定孔,多个所述第一固定孔与多个所述第二固定孔一一对应,紧固件依次穿过所述第一固定孔和第二固定孔以使所述第一连接板和第二连接板固定连接。The bogie according to claim 4, wherein a plurality of first fixing holes are formed on the first connecting plate, a plurality of second fixing holes are formed on the second connecting plate, and a plurality of the first fixing holes are formed on the second connecting plate. The first fixing holes are in one-to-one correspondence with the plurality of second fixing holes, and the fasteners pass through the first fixing holes and the second fixing holes in sequence to make the first connecting plate and the second connecting plate fixedly connected.
  6. 根据权利要求4所述的转向架,其特征在于,所述电机轴箱本体朝向所述直驱电机的一侧设置有环形的对接凹槽;The bogie according to claim 4, wherein a side of the motor axle box body facing the direct drive motor is provided with an annular butting groove;
    所述第二凸台凸出于第一连接板的部分作为对位凸起;The part of the second boss protruding from the first connecting plate is used as an alignment protrusion;
    所述对位凸起和所述对接凹槽对接实现所述端盖和所述电机轴箱本体的对位。The butting of the alignment protrusion and the abutment groove realizes the alignment of the end cover and the motor shaft box body.
  7. 根据权利要求1-6中任一所述的转向架,其特征在于,还包括构架,所述构架包括相对设置的两个侧梁以及连接两个所述侧梁的横梁,所述侧梁垂直于所述车轴且连接在所述轮对轴箱上,所述横梁的两端分别与两个所述侧梁活动连接。The bogie according to any one of claims 1-6, further comprising a frame, the frame comprising two opposite side beams and a cross beam connecting the two side beams, the side beams being vertical On the axle and connected on the wheelset axle box, the two ends of the cross beam are respectively movably connected with the two side beams.
  8. 根据权利要求7所述的转向架,其特征在于,所述侧梁的中部设有第一铰接部,所述横梁的两端设有第二铰接部,所述侧梁与所述横梁通过所述第一铰接部和第二铰接部铰接连接。The bogie according to claim 7, wherein the middle part of the side beam is provided with a first hinge part, the two ends of the beam are provided with a second hinge part, and the side beam and the beam pass through each other. The first hinge part and the second hinge part are hingedly connected.
  9. 根据权利要求8所述的转向架,其特征在于,所述第一铰接部包括设置在所述侧梁内的铰接销座,所述铰接销座内形成有空腔,所述空腔内设有压套、定位圈和铰接端盖,所述定位圈位于远离所述横梁的一侧,所述压套靠近所述横梁的一端抵接在所述空腔的内壁上,所述定位圈通过紧固件压紧 所述压套远离所述横梁的一端,所述定位圈套设在所述铰接端盖的外侧;The bogie according to claim 8, wherein the first hinge part comprises a hinge pin seat provided in the side beam, a cavity is formed in the hinge pin seat, and a cavity is provided in the cavity. There are a pressure sleeve, a positioning ring and a hinged end cover, the positioning ring is located on the side away from the beam, the end of the pressure sleeve close to the beam abuts on the inner wall of the cavity, and the positioning ring passes through The fastener presses one end of the pressing sleeve away from the beam, and the positioning ring is sleeved on the outer side of the hinged end cover;
    所述第二铰接部包括铰接销和中心螺栓,所述铰接销穿设在所述压套内且与所述铰接端盖相抵接,所述中心螺栓穿过所述铰接端盖后固定在所述铰接销内。The second hinge part includes a hinge pin and a center bolt, the hinge pin is penetrated in the pressing sleeve and abuts with the hinge end cover, and the center bolt passes through the hinge end cover and is fixed at the end. inside the hinge pin.
  10. 根据权利要求8所述的转向架,其特征在于,所述横梁包括相对设置的两个子横梁,设置在两个所述子横梁之间的两个支撑梁以及分别连接两个所述子横梁两端的两个连接梁;The bogie according to claim 8, wherein the beam comprises two sub-beams arranged opposite to each other, two support beams arranged between the two sub-beams, and two sub-beams respectively connecting the two sub-beams. two connecting beams at the ends;
    所述连接梁包括连接梁主体,所述连接梁主体朝向所述子横梁的一端设有用于连接两个所述子横梁的第一连接部和第二连接部,所述第一连接部和第二连接部相交,所述第一连接部和第二连接部与所述侧梁之间均形成有间隙,所述连接梁主体背离所述子横梁的一端设有所述第二铰接部。The connecting beam includes a connecting beam main body, and one end of the connecting beam main body facing the sub-beam is provided with a first connecting part and a second connecting part for connecting the two sub-beams, the first connecting part and the second connecting part. The two connecting parts intersect, a gap is formed between the first connecting part and the second connecting part and the side beam, and the second hinge part is provided at the end of the connecting beam main body facing away from the sub-beam.
  11. 根据权利要求10所述的转向架,其特征在于,两个所述支撑梁上均设有横向缓冲器安装座,所述横向缓冲器安装座设置在所述支撑梁朝向另一个所述支撑梁的一侧,两个所述横向缓冲器安装座相对设置;The bogie according to claim 10, wherein a lateral buffer mounting seat is provided on both of the support beams, and the lateral buffer mounting seat is arranged on one side of the support beam facing the other support beam. side, the two lateral buffer mounts are oppositely arranged;
    横向缓冲器的两端分别连接在两个所述横向缓冲器安装座上。Both ends of the lateral buffer are respectively connected to the two lateral buffer mounting seats.
  12. 根据权利要求11所述的转向架,其特征在于,两个所述子横梁上均设有牵引拉杆安装座,所述牵引拉杆安装座包括牵引拉杆节点安装座和三角板橡胶节点安装座,所述牵引拉杆节点安装座和三角板橡胶节点安装座一体成型;The bogie according to claim 11, wherein the two sub-beams are provided with a traction rod mounting seat, the traction rod mounting seat comprises a traction rod node mounting seat and a triangle plate rubber node mounting seat, the The traction rod node mounting seat and the triangular plate rubber node mounting seat are integrally formed;
    所述转向架还包括牵引拉杆,连接拉杆和牵引装置;所述牵引装置位于所述子横梁和所述支撑梁围成的框形空间;The bogie further includes a pulling rod, connecting the pulling rod and a pulling device; the pulling device is located in the frame-shaped space enclosed by the sub-beam and the supporting beam;
    所述牵引拉杆的一端通过橡胶节点连接在所述牵引拉杆节点安装座上,所述牵引拉杆的另一端通过橡胶节点连接所述构架上的牵引装置;所述连接拉杆的一端连接在所述三角板橡胶节点安装座上,所述连接拉杆的另一端连接在所述直驱电机的壳体上。One end of the traction rod is connected to the traction rod node mounting seat through a rubber node, and the other end of the traction rod is connected to the traction device on the frame through a rubber node; one end of the connecting rod is connected to the triangle plate On the rubber node mounting seat, the other end of the connecting rod is connected to the housing of the direct drive motor.
  13. 根据权利要求8所述的转向架,其特征在于,所述侧梁的两端均设有 两个一系弹簧安装座,两个所述一系弹簧安装座间隔设置;The bogie according to claim 8, wherein both ends of the side beam are provided with two primary spring mounting seats, and the two primary spring mounting seats are arranged at intervals;
    所述转向架还包括一系弹簧,所述一系弹簧安装在所述轮对轴箱的两端和所述一系弹簧安装座之间。The bogie further includes a primary spring installed between both ends of the wheelset axle box and the primary spring mounting seat.
  14. 根据权利要求13所述的转向架,其特征在于,所述侧梁还包括位于所述第一铰接部两侧的两个制动夹钳吊座,所述制动夹钳吊座设置在所述侧梁朝向所述横梁的一侧;The bogie according to claim 13, wherein the side beam further comprises two brake caliper hangers located on both sides of the first hinge portion, the brake caliper hangers are provided at the the side beam facing the cross beam;
    所述转向架还包括用于提供制动的制动夹钳,所述制动夹钳安装在所述制动夹钳吊座上。The bogie also includes a brake caliper for providing braking, the brake caliper mounted on the brake caliper hanger.
  15. 根据权利要求14所述的转向架,其特征在于,所述侧梁还包括设置在所述第一铰接部下方的横向减振器座,所述横向减振器座与所述一系弹簧安装座位于所述侧梁的同一侧;The bogie according to claim 14, wherein the side member further comprises a lateral shock absorber seat disposed below the first hinge portion, the lateral shock absorber seat is mounted with the primary spring the seat is located on the same side of the side beam;
    所述转向架还包括横向减振器,所述横向减振器的一端连接所述横向减振器座,横向减振器的另一端与所述构架上的牵引装置相连接。The bogie further includes a transverse shock absorber, one end of the transverse shock absorber is connected to the transverse shock absorber seat, and the other end of the transverse shock absorber is connected to the traction device on the frame.
  16. 根据权利要求15所述的转向架,其特征在于,所述侧梁还包括抗侧滚扭杆安装座,所述抗侧滚扭杆安装座与所述一系弹簧安装座位于所述侧梁的同一侧且靠近所述横向减振器座设置;The bogie according to claim 15, wherein the side member further comprises an anti-roll torsion bar mounting seat, and the anti-roll torsion bar mounting seat and the primary spring mounting seat are located on the side member on the same side and close to the lateral shock absorber seat;
    所述转向架还包括抗侧滚扭杆,所述抗侧滚扭杆的两端分别连接在两个所述侧梁上的所述抗侧滚扭杆安装座上。The bogie further includes an anti-roll torsion bar, and both ends of the anti-roll torsion bar are respectively connected to the anti-roll torsion bar mounting seats on the two side beams.
  17. 根据权利要求16所述的转向架,其特征在于,所述侧梁还包括设置在所述第一铰接部上方的二系弹簧安装座,所述二系弹簧安装座设置在所述侧梁上与所述一系弹簧安装座相对的另一侧;The bogie according to claim 16, wherein the side beam further comprises a secondary spring mounting seat provided above the first hinge portion, the secondary spring mounting seat being provided on the side beam the other side opposite the primary spring mount;
    所述转向架还包括二系弹簧,所述二系弹簧的一端连接在所述二系弹簧安装座上,所述二系弹簧的另一端用于连接车体。The bogie further includes a secondary spring, one end of the secondary spring is connected to the secondary spring mounting seat, and the other end of the secondary spring is used for connecting to the vehicle body.
  18. 根据权利要求1所述的转向架,其特征在于,所述电机轴箱本体外周侧设有定位平台和底座,所述定位平台和底座相对设置;所述定位平台用于安装其他零件,所述底座用于所述电机轴箱放置时提供支撑。The bogie according to claim 1, wherein a positioning platform and a base are provided on the outer periphery of the motor axle box body, and the positioning platform and the base are arranged oppositely; the positioning platform is used for installing other parts, and the The base is used to provide support when the motor axle box is placed.
  19. 根据权利要求18所述的转向架,其特征在于,所述底座包括设置在所述电机轴箱本体外周侧的环形凸起。The bogie according to claim 18, wherein the base comprises an annular protrusion disposed on the outer periphery of the motor axle box body.
  20. 根据权利要求18所述的转向架,其特征在于,所述电机轴箱本体外周侧还设有加强筋,所述加强筋位于所述定位平台和底座之间。The bogie according to claim 18, wherein a reinforcing rib is further provided on the outer peripheral side of the motor axle box body, and the reinforcing rib is located between the positioning platform and the base.
  21. 根据权利要求20所述的转向架,其特征在于,所述加强筋包括位于所述电机轴箱本体中部的多个第一加强筋,多个所述第一加强筋彼此间隔设置。The bogie according to claim 20, wherein the reinforcing ribs comprise a plurality of first reinforcing ribs located in the middle of the motor axle box body, and the plurality of first reinforcing ribs are arranged at intervals from each other.
  22. 根据权利要求21所述的转向架,其特征在于,所述加强筋还包括位于所述电机轴箱本体背离所述直驱电机一侧的第二加强筋,所述第二加强筋沿所述车轴方向的长度小于所述第一加强筋沿所述车轴方向的长度。The bogie according to claim 21, wherein the reinforcing rib further comprises a second reinforcing rib located on the side of the motor axle box body away from the direct drive motor, and the second reinforcing rib is along the The length in the axle direction is smaller than the length in the axle direction of the first reinforcing rib.
  23. 根据权利要求18所述的转向架,其特征在于,所述电机轴箱本体内设有用于固定所述电机轴承的定位圆台,所述定位圆台的内径小于所述电机轴承的外径,所述电机轴承背离所述直驱电机的一端抵接在所述定位圆台上。The bogie according to claim 18, wherein the motor axle box body is provided with a positioning circular table for fixing the motor bearing, the inner diameter of the positioning circular table is smaller than the outer diameter of the motor bearing, the One end of the motor bearing facing away from the direct drive motor abuts on the positioning circular table.
  24. 根据权利要求23所述的转向架,其特征在于,所述电机轴承的外圈与所述电机轴箱本体螺纹连接,所述电机轴承的内圈与所述车轴过盈连接。The bogie according to claim 23, wherein the outer ring of the motor bearing is threadedly connected with the motor axle box body, and the inner ring of the motor bearing is connected with the axle by interference.
  25. 一种轨道车辆,其特征在于,包括车体和如权利要求1-24中任一所述的转向架,所述车体设置在所述转向架上。A rail vehicle, characterized by comprising a vehicle body and the bogie according to any one of claims 1-24, the vehicle body being arranged on the bogie.
PCT/CN2020/116389 2020-08-11 2020-09-21 Bogie and rail vehicle WO2022032806A1 (en)

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