WO2022030211A1 - Absorbent article - Google Patents

Absorbent article Download PDF

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Publication number
WO2022030211A1
WO2022030211A1 PCT/JP2021/026576 JP2021026576W WO2022030211A1 WO 2022030211 A1 WO2022030211 A1 WO 2022030211A1 JP 2021026576 W JP2021026576 W JP 2021026576W WO 2022030211 A1 WO2022030211 A1 WO 2022030211A1
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WO
WIPO (PCT)
Prior art keywords
absorbent article
fastening member
article according
outer layer
contact area
Prior art date
Application number
PCT/JP2021/026576
Other languages
French (fr)
Japanese (ja)
Inventor
貴史 白川
拓也 幸田
美奈 富田
Original Assignee
花王株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 花王株式会社 filed Critical 花王株式会社
Priority to CN202180058097.XA priority Critical patent/CN116096336A/en
Publication of WO2022030211A1 publication Critical patent/WO2022030211A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/56Supporting or fastening means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/56Supporting or fastening means
    • A61F13/62Mechanical fastening means, ; Fabric strip fastener elements, e.g. hook and loop

Definitions

  • the present invention relates to an absorbent article.
  • Patent Document 1 includes fastener tapes provided on both sides of the back body and target tapes provided on the outer surface of the front body and made of a thermoplastic resin, and the target tape is made of a bulky non-woven fabric.
  • a disposable diaper in which the target tape is heat-sealed in a predetermined pattern is described on a thermoplastic resin sheet constituting the outer surface of the diaper.
  • Patent Document 2 has a fastening tape partially or wholly formed of a male material of a hook-and-loop fastener, and a locking portion for locking the male material, and the hydrophobic sheet and the non-woven fabric are water-soluble hot. It is provided with a back surface sheet formed by thermal pressure bonding via an adhesive made of a melt resin, and the adhesive strength between the hydrophobic sheet and the non-woven fabric on the back surface sheet is at least a predetermined value, and the back surface sheet has predetermined physical characteristics.
  • a deployable absorbent article having the above is described.
  • the present invention has a vertical direction corresponding to the front-back direction of the wearer and a lateral direction orthogonal to the vertical direction, a crotch portion arranged in the crotch portion of the wearer, and an abdomen extending in the front-rear direction of the crotch portion. It has a side portion and a dorsal portion, and the fastening tape provided on both side edges of the dorsal portion along the vertical direction and the fastening tape provided on the non-skin facing surface of the ventral side portion.
  • the present invention relates to an absorbent article provided with a fastening member that can be fastened.
  • the outer layer sheet forming the non-skin facing surface on the ventral side preferably has a flat fiber-containing region in which flat fibers are present on at least the surface on the non-skin facing surface side.
  • the fastening member has a first surface to which the fastening tape is fastened and a second surface opposite to the first surface, and the second surface has a surface contact area larger than that of the first surface. It is preferable that the rate is high and the second surface is adhered to the flat fiber-containing region.
  • FIG. 1 is a perspective view showing a deployable disposable diaper according to an embodiment of the absorbent article of the present invention.
  • FIG. 2 is a development plan view schematically showing the skin facing surface side (inner surface side) of the diaper shown in FIG. 1 in the expanded and extended state.
  • FIG. 3 is a sectional view taken along line II-II of FIG.
  • FIG. 4 is an enlarged plan view in which the fastening member shown in FIG. 1 is partially peeled off.
  • the fastening member for fastening the fastening tape is generally provided on the outer surface of the absorbent article by using an adhesive.
  • the engaging force between the fastening tape and the fastening member must be high, and the fastening member must be firmly attached to the outer surface of the absorbent article. It is desirable that it is fixed.
  • the amount of the adhesive used is too large from the viewpoint of fixing the fastening member, the production cost increases, the texture of the outer surface of the absorbent article decreases, and the odor of the adhesive becomes strong. There was a risk of quality deterioration such as.
  • Patent Document 1 fixes the target tape by heat fusion instead of the adhesive, but both the fixing of the fastening member on the outer surface of the absorbent article and the texture of the absorbent article are compatible. There were not enough points to make it.
  • Patent Document 2 does not disclose a technique for fixing a fastening member to the outer surface of an absorbent article.
  • the present invention relates to an absorbent article in which the fastening member can be stably fixed to the outer surface of the absorbent article and the texture is also taken into consideration.
  • FIG. 1 to 4 show a deployable disposable diaper (hereinafter, also simply referred to as "diaper") which is an embodiment of the absorbent article of the present invention.
  • the diaper 1 shown in FIG. 2 corresponds to the front-back direction of the wearer in the deployed and extended state, and is orthogonal to the vertical direction X extending from the ventral side of the wearer to the dorsal side through the crotch portion and the vertical direction X. It has a lateral direction Y to be used.
  • the diaper 1 has a ventral portion A arranged on the ventral side of the wearer, a dorsal portion B arranged on the dorsal side, and a crotch portion C arranged on the crotch portion when the diaper 1 is worn. That is, the ventral portion A and the dorsal portion B extend in front of and behind the inseam C.
  • the ventral portion A, the inseam C, and the dorsal portion B are regions in which the diaper 1 is divided into three equal parts in the total length in the vertical direction X, and extends continuously in the front-back direction of the wearer. ..
  • the inseam C has an excretion portion facing portion (not shown) that is arranged to face the excretion portion of the wearer when the diaper 1 is worn.
  • the "expanded and stretched state” of the diaper 1 means that the diaper 1 is in the unfolded state, and the elastic member of each part of the unfolded diaper 1 is stretched to eliminate the influence of the elastic member. It means the state of being expanded until it becomes the same as the dimensions when it is expanded in a flat state.
  • the "skin facing surface” is a surface facing the wearer's skin when wearing the diaper when focusing on the diaper or its constituent members (for example, an absorber), and the “non-skin facing surface” is the diaper. This is the surface that faces the wearer's skin when worn.
  • the skin-facing surface is the surface relatively close to the wearer's skin
  • the non-skin-facing surface is the surface relatively far from the wearer's skin.
  • the diaper 1 includes a liquid-permeable surface sheet 2 that forms a skin-facing surface, and a liquid-impermeable (including water-repellent) leak-proof sheet 3 that forms a non-skin-facing surface.
  • a liquid-retaining absorber 4 arranged between the surface sheet 2 and the leak-proof sheet 3 is provided, and these members constitute the absorbent main body 10.
  • the leak-proof cuff 16 described later is shown in an upright state.
  • the surface sheet 2 and the leak-proof sheet 3 each have a larger size than the absorber 4, and extend outward from the outer peripheral edge of the absorber 4.
  • Each longitudinal end edge of the leak-proof sheet 3 in the present embodiment substantially coincides with the longitudinal end edge of the diaper 1.
  • the diaper 1 includes a liquid-retaining absorber 4.
  • the absorber 4 shown in FIG. 2 is arranged so that its longitudinal direction coincides with the vertical direction X of the diaper, and extends from the ventral side A to the dorsal side B via the inseam C.
  • the longitudinally bilateral edges of the absorber 4 are located inward of the longitudinal X bilateral edges of the diaper 1.
  • the absorber 4 is formed by coating an absorbent core 4a having an absorbent performance on a liquid-permeable core wrap sheet 4b.
  • the diaper 1 includes a pair of leakage-proof cuffs 16 and 16 arranged along both sides of the absorbent body 10 along the vertical direction X.
  • the leak-proof cuff 16 includes a thread-shaped elastic member for forming a cuff 16a and a water-repellent and breathable sheet for forming a cuff 16b.
  • the leak-proof cuff 16 stands up toward the wearer's skin side at least in the inseam C due to the contraction of the elastic member 16a for forming the cuff, whereby excrement such as urine flows out in the lateral direction Y. Suppress that.
  • the diaper 1 is provided with a pair of fastening tapes 7 and 7 on both side edges of the dorsal portion B along the vertical direction X.
  • Each fastening tape 7 is provided so as to extend outward in the lateral direction Y from both side edges of the dorsal portion B along the vertical direction X.
  • One end of each fastening tape 7 on the inner side in the lateral direction is fixed to a sheet member constituting the diaper 1, preferably between the sheet members constituting the diaper 1, for example, a leak-proof sheet 3 and an outer layer. It is fixed between the sheet 5 and the sheet (not shown).
  • the fastening tape 7 of the present embodiment has a tape base material 70 and an engaging portion 71 fixed to the skin facing surface of the tape base material 70.
  • the engaging portion 71 has an engaging projection on the surface facing the skin.
  • a male material of a mechanical fastener can be used as the engaging portion 71.
  • the mechanical fastener is composed of a male material in which a large number of engaging protrusions are arranged on the surface and a female material in which a material capable of directly engaging the engaging protrusions is arranged on the surface.
  • various known ones can be used without particular limitation.
  • the diaper 1 is provided with a fastening member 6 to which the engaging portion 71 included in the fastening tape 7 can be detachably fastened to the non-skin facing surface of the ventral side portion A.
  • the fastening member 6 is configured to include the female material of the mechanical fastener described above.
  • the material forming the portion of the fastening member 6 to which the engaging portion 71 is fastened that is, the material of the female material can be selected according to the shape of the engaging protrusion of the engaging portion 71.
  • As the material of the female material for example, a loop portion, a mesh portion, or the like, or a non-woven fabric having a high degree of engagement can be used.
  • the fastening member 6 is provided on the outer layer sheet 5 forming the non-skin facing surface in the ventral side A of the diaper 1.
  • the diaper 1 of the present embodiment includes an outer layer sheet 5 arranged on the non-skin facing surface side of the absorbent main body 10, that is, on the non-skin facing surface side of the leak-proof sheet 3.
  • the outer layer sheet 5 forms the outer surface (non-skin facing surface) of the diaper 1.
  • the outer layer sheet 5 of the present embodiment extends from the ventral side A to the dorsal side B via the crotch portion C in the vertical direction X.
  • the outer layer sheet 5 forms the outer shape of the diaper 1 in the expanded and extended state, and the peripheral edge of the outer layer sheet 5 forms the contour lines of the ventral side portion A, the inseam portion C, and the dorsal side portion B, respectively. There is. As shown in FIG.
  • the contour of the diaper 1 of the present embodiment constricts the central side of the vertical direction X, that is, the inseam C and the parts of the ventral side A and the dorsal side B on the crotch C side.
  • the end side of the vertical direction X in each of the ventral side portion A and the dorsal side portion B projects laterally Y outward from the portion on the crotch portion C side.
  • the outer layer sheet 5 extends outward in the lateral direction Y from both side edges along the vertical direction X of the absorber 4, and has a side flap portion together with the leak-proof sheet 3 and the cuff forming sheet 16b constituting the leak-proof cuff 16.
  • Forming SF is a portion made of a sheet member extending outward in the horizontal direction Y from both side edges of the absorber 4 along the vertical direction X.
  • the seat member constituting the side flap portion SF extends from the ventral side portion A to the dorsal side portion B via the crotch portion C, and extends laterally Y outward from each of both side edges of the absorber 4. In the extending portion, they are joined to each other by known joining means such as an adhesive, a heat seal, and an ultrasonic seal.
  • the elastic members 15 for forming leg gathers are provided on both side portions of the diaper 1 along the vertical direction X, specifically, the pair of side flap portions SF and SF. Is arranged in an extended state so as to extend in the vertical direction X through the lower crotch C. Due to the contraction of the elastic member 15, leg gathers are formed on the left and right portions arranged around the wearer's legs, that is, on both sides of the diaper 1 in the vertical direction X. In the present embodiment, the leg gather forming elastic member 15 is fixed in an extended state along the vertical direction X between the cuff forming sheet 16b and the leakage-proof sheet 3 in the side flap portion SF.
  • the outer layer sheet 5 has a flat fiber-containing region R in which flat fibers are present, at least on the surface of the ventral side A on the non-skin facing surface side.
  • a fastening member 6 is provided in the flat fiber-containing region R on the ventral side A.
  • the fastening member 6 is adhered to the flat fiber-containing region R.
  • the portion of the ventral side A to which the fastening member 6 is adhered is at least the flat fiber-containing region R, and the area of the flat fiber-containing region R is the area of the fastening member 6.
  • the entire fastening member 6 overlaps the flat fiber-containing region R.
  • the flat fiber is a fiber having a flatness (major axis length / minor axis length) of 1.2 or more in the cross section of the fiber.
  • the flatness is 1, and as the degree of crushing of the cross section increases (closer to an elliptical shape), the flatness becomes larger than 1.
  • the abundance of the flat fibers in the flat fiber-containing region R is preferably 60% or more, more preferably 70% or more.
  • the upper limit of the abundance rate of the flat fibers in the flat fiber-containing region R is not particularly limited and may be 100%. The abundance of such flat fibers is measured by the following measuring method.
  • the outer layer sheet 5 on the ventral side A is taken out from the diaper 1, and the fastening member 6 is peeled off from the outer layer sheet 5.
  • the measurement piece On the non-skin facing surface of the outer layer sheet 5, the measurement piece is cut out from the region where the fastening member 6 is adhered.
  • the measuring piece has a quadrangular shape (8 mm ⁇ 4 mm) in a plan view, and can be obtained by cutting the outer layer sheet 5 with a razor (for example, a single blade manufactured by Feather Safety Shaving Blade Co., Ltd.).
  • a cutting method there is a method of putting the outer layer sheet 5 in liquid nitrogen to sufficiently freeze the outer layer sheet 5 prior to cutting the outer layer sheet 5, and then cutting the outer layer sheet 5.
  • double-sided paper tape (Nichiban Co., Ltd. Nystack NW-15)
  • the measurement piece is then platinum coated.
  • an ion sputtering device E-1030 (trade name) manufactured by Hitachi Naka Seiki Co., Ltd. is used, and the sputtering time is 30 seconds.
  • the cut surface of the measurement piece is observed at a magnification of 1000 times using an S-4000 type field emission scanning electron microscope manufactured by Hitachi, Ltd.
  • observe the cross section of the fiber existing on the non-skin facing surface of the measurement piece measure the major axis length and the minor axis length of the cross section of the fiber, and divide the major axis length by the minor axis length.
  • a method for obtaining flat fibers that is, fibers having a large degree of crushing of the cross section
  • 2) a normal spinneret (with a cross section of a spinneret).
  • Examples thereof include known methods such as a method of performing post-processing such as pressurization on a fiber deposit obtained by using a perfect circular shape or a shape similar thereto.
  • the flatness of the spinneret in the method 1) may be the same as the flatness of the target fiber, or may be higher than the flatness of the target fiber.
  • the method 2) is preferable from the viewpoint of surely aligning the long axis direction of the flat fiber with the plane direction of the nonwoven fabric to further improve the adhesiveness of the fastening member 6.
  • the method 2) can be carried out, for example, by pressurizing and consolidating a fiber aggregate (nonwoven fabric) containing fibers having a perfect circular cross section while heating as necessary. Such a method can be carried out, for example, by calendar processing.
  • the outer layer sheet 5 may have a flat fiber-containing region R at least on the ventral side A.
  • the outer layer sheet 5 of the present embodiment partially has a flat fiber-containing region R on the ventral side A.
  • the outer layer sheet 5 may have a flat fiber-containing region R in the entire area of the ventral side A, or the entire area of the outer layer sheet 5 may have a flat fiber-containing region R.
  • the fastening member 6 has a first surface 61 to which the fastening tape 7 is fastened, and a second surface 62 opposite to the first surface 61.
  • the first surface 61 is a surface that engages with the engaging protrusion in the engaging portion 71 of the fastening tape 7, and is provided with an engaged portion (female material) such as a loop portion that engages with the engaging protrusion.
  • the second surface 62 is adhered to the flat fiber-containing region R via an adhesive.
  • the surface contact area ratio of the first surface 61 and the second surface 62 of the fastening member 6 is different. Specifically, the second surface 62 has a higher surface contact area ratio than the first surface 61.
  • the surface contact area ratio is an index showing the degree of unevenness on the surface. The surface contact area ratio is measured by the method described later.
  • the fastening tape 7 is fastened to the fastening member 6, so that the waist opening WH through which the wearer's torso is passed and the wearer's lower limbs are formed. A pair of leg openings LH to be passed is formed and worn by the wearer.
  • the fastening member 6 is adhered to the flat fiber-containing region R of the outer layer sheet 5, the adhesiveness between the fastening member 6 and the outer layer sheet 5 is excellent. This is because the flat fibers are present in the portion where the fastening member 6 is adhered, and the second surface 62 having a surface contact area ratio larger than that of the first surface 61 is an adhesive surface with the outer layer sheet 5.
  • the first surface 61 which is the surface having the lower surface contact area ratio, is located on the surface of the diaper 1 opposite to the skin facing surface side, so that the adhesiveness with the outer layer sheet 5 is improved. While improving, the engaging force between the engaging portion 71 and the fastening member 6 in the fastening tape 7 can be easily secured. According to the diaper 1 of the present embodiment, the bonding strength between the fastening member 6 and the outer layer sheet 5 can be improved without increasing the amount of the adhesive used, or the fastening member 6 and the outer layer sheet 5 can be attached to each other.
  • the adhesiveness between the outer layer sheet 5 and the fastening member 6 can be ensured without using a large amount of adhesive, so that the texture of the outer surface of the diaper 1 is maintained well. At the same time, it is possible to suppress the generation of odor due to a large amount of adhesive.
  • a measuring piece having a size of 60 mm in the vertical direction ⁇ 30 mm in the horizontal direction is cut out from the fastening member 6. This measuring piece is placed on a horizontal table under no pressure so that the surface to be measured (first surface 61 or second surface 62) faces up.
  • a transparent acrylic plate is placed on the measuring piece, and a weight is placed on the acrylic plate so that the measuring piece is pressurized at 1.7 kPa.
  • the surface shape of the surface to be measured in the pressurized measuring piece is measured using a high-precision shape measuring system KS-1100 manufactured by Keyence. Specifically, the thickness of each position on the measuring piece is measured.
  • the measurement conditions are a measurement pitch of 50 ⁇ m and a moving speed of 10 cm / s, and a range of 30 mm in the vertical direction ⁇ 30 mm in the horizontal direction is measured.
  • the measurement result (image) thus obtained is analyzed using a shape analysis application KS-Analyzer manufactured by Keyence Corporation. Then, the position where the maximum thickness is obtained in the measurement piece and the position where the thickness difference from the maximum thickness is 200 ⁇ m or less are extracted, and this is referred to as a “high thickness region”. Further, the position where the thickness difference from the maximum thickness of the measurement piece exceeds 200 ⁇ m is defined as a “low thickness region”.
  • the area of the high-thickness region is measured by binarizing the high-thickness region and the low-thickness region. Specifically, the image is taken into Image-Pro Plus manufactured by Nippon Roper Co., Ltd., and the black-and-white contrast is set to 100 by enhancing the contrast. After removing noise by a filter process (median, 5 ⁇ 5 5 times), a count process is performed to measure the total area of the high-thickness region displayed in white or black. Then, the total area of the high-thickness region is divided by the area of the measuring piece (30 mm in the vertical direction ⁇ 30 mm in the horizontal direction), and this is taken as the surface contact area ratio. When measuring the surface contact area ratio of the flat fiber-containing region R in the outer layer sheet 5, the portion where the fastening member 6 is peeled off is cut out and used as a measurement piece.
  • the surface contact area ratio of the flat fiber-containing region R in the outer layer sheet 5 is set to S1 and the first in the fastening member 6.
  • the ratio of S2 to S1 (S2 / S1) is preferably 0.7 or more, more preferably 0.8 or more, and preferably 1.4 or less. It is more preferably 1.3 or less, preferably 0.7 or more and 1.4 or less, and more preferably 0.8 or more and 1.3 or less.
  • the surface contact area ratio of the first surface 61 of the fastening member 6 is set to S3.
  • the ratio of S2 to S3 (S2 / S3) is preferably 1.4 or more, more preferably 1.5 or more, and more preferably. Is 10 or less, more preferably 9 or less, preferably 1.4 or more and 10 or less, and more preferably 1.5 or more and 9 or less.
  • the surface contact area ratios of the flat fiber-containing region R of the outer layer sheet 5 and the second surface 62 of the fastening member 6 are within the following ranges. Is preferable.
  • the surface contact area ratio of the flat fiber-containing region R is preferably 70% or more, more preferably 80% or more, preferably 100% or less, more preferably 95% or less, and more preferably. It is 70% or more and 100% or less, more preferably 80% or more and 95% or less.
  • the surface contact area ratio in the outer layer sheet 5 may be controlled, for example, by forming an opening in the sheet.
  • the surface contact area ratio of the second surface 62 of the fastening member 6 is preferably 70% or more, more preferably 80% or more.
  • the upper limit of the surface contact area ratio of the second surface 62 is not particularly limited, and the closer it is to 100%, the more preferable.
  • the surface contact area ratio of the first surface 61 of the fastening member 6 is preferably 10% or more, more preferably 20% or more. Further, it is preferably 50% or less, more preferably 40% or less, preferably 10% or more and 50% or less, and more preferably 20% or more and 40% or less.
  • the average friction coefficient MIU of each of the flat fiber-containing region R and the second surface 62 is preferably 0.2 or less, more preferably 0.19. It is as follows.
  • the lower limit of the average friction coefficient MIU of each of the flat fiber-containing region R and the second surface 62 is not particularly limited, and the closer it is to 0, the more preferable.
  • the average deviation MMD of the friction coefficient of each of the flat fiber-containing region R and the second surface 62 is preferably 0.008 or less, more preferably 0.007 or less.
  • the lower limit of the MMD of the friction coefficient for each of the flat fiber-containing region R and the second surface 62 and the closer it is to 0, the more preferable.
  • the outer layer sheet 5 and the fastening member 6 are adhered to each other via an adhesive.
  • a known adhesive such as a hot melt adhesive can be used.
  • Amount of adhesive used to bond the outer layer sheet 5 and the fastening member 6 from the viewpoint of further improving the texture of the diaper 1 on the non-skin facing surface while ensuring the bonding strength between the outer layer sheet 5 and the fastening member 6. Is 10 g / m 2 or more, more preferably 15 g / m 2 or more, preferably 30 g / m 2 or less, more preferably 25 g / m 2 or less, and preferably 10 g / m 2 or more and 30 g / m. It is 2 or less, more preferably 15 g / m 2 and 25 g / m 2 or less.
  • the flat fiber-containing region R or the second surface 62 is coated with an adhesiveness improving agent. That is, it is preferable that the adhesiveness improving agent is applied to the adhesive portions of the outer layer sheet 5 and the fastening member 6.
  • the adhesiveness improving agent improves the adhesiveness of the adhesive. When the member coated with such an adhesiveness improving agent is adhered with an adhesive, it can be adhered more firmly than the one adhered with the adhesive alone.
  • the adhesiveness improving agent one made of a hydrophobic substance can be used.
  • the adhesiveness improver preferably contains an oily component as a component.
  • oily component examples include vegetable oils, silicone compounds, C 12 to C 22 fatty acids or glycerol ester compounds thereof, C 12 to C 44 fatty acid ethers, C 12 to C 22 fatty alcohols, petrolatum and the like. Among these, it is preferable to contain vegetable oil.
  • vegetable oils include olive oil, jojoba oil, rice oil, shea butter, tea oil, aloe oil, argan oil, and peach oil.
  • the adhesiveness improver one or more of the above oily components can be used in combination, and as the adhesiveness improver, a composition containing the above one or more of the above oily components can be used.
  • the adhesiveness improving agent a skin care agent containing shea butter, argan oil or peach oil, a skin care agent containing stearyl alcohol and the like can be preferably used.
  • the adhesiveness improving agent When the adhesiveness improving agent is applied to the flat fiber-containing region R, it may be applied to the portion to which the fastening member 6 of the flat fiber-containing region R is adhered.
  • the adhesiveness improving agent may be applied to either one of the flat fiber-containing region R and the second surface 62, or may be applied to both the flat fiber-containing region R and the second surface 62.
  • the second surface 62 of the fastening member 6 is subjected to a void closing treatment for closing the voids between the fibers.
  • a void closing treatment for closing the voids between the fibers.
  • Examples of such treatment include heat treatment, ultrasonic treatment, ink coating treatment and the like.
  • the surface sheet 2 the leak-proof sheet 3 and the absorber 4
  • those conventionally used for absorbent articles can be used without particular limitation.
  • the surface sheet 2 for example, a liquid-permeable non-woven fabric, a perforated film, or the like can be used.
  • the leak-proof sheet 3 a liquid-impermeable resin film, a laminate of the resin film and a non-woven fabric, or the like can be used.
  • the absorbent core 4 as the absorbent core 4a, an aggregate of hydrophilic fibers such as wood pulp and a hydrophilized synthetic fiber, or an aggregate in which a water-absorbing polymer is retained can be used.
  • the core wrap sheet 4b the same one as the surface sheet 2 can be used.
  • outer layer sheet 5 and the cuff forming sheet 16b for example, non-woven fabrics produced by various manufacturing methods can be used. be able to.
  • the outer layer sheet may be composed of one sheet, or may be composed of a laminated body of a plurality of sheets instead.
  • a water-repellent nonwoven fabric may be used as the cuff forming sheet 16b.
  • the elastic member 16a for forming the cuff and the elastic member 15 for forming the leg gather in the leak-proof cuff 16 various known elastic materials usually used for this kind of absorbent article can be used without particular limitation.
  • the elastic material examples include synthetic rubber such as styrene-butadiene, butadiene, isoprene and neoprene, natural rubber, EVA, elastic polyolefin and polyurethane.
  • synthetic rubber such as styrene-butadiene, butadiene, isoprene and neoprene, natural rubber, EVA, elastic polyolefin and polyurethane.
  • a thread-like (thread rubber, etc.) or string-like (flat rubber, etc.) having a rectangular, square, circular, or polygonal cross section, or a multifilament type thread-like member is preferably used. can.
  • the tape base material 70 and the engaging portion 71 forming the fastening tape 7, and the forming materials of the fastening member 6 can be used without particular limitation as long as they are usually used for a deployable disposable diaper.
  • the shape of the engaging protrusion in the engaging portion 71 is not particularly limited, and may be a hook shape, an anchor shape, a hook shape, or the like.
  • "Magic Tape (registered trademark)” manufactured by Kuraray
  • “Quicklon (registered trademark)” manufactured by YKK
  • Majicross (registered trademark)” Shinebo
  • a non-woven fabric When a non-woven fabric is used for the fastening member 6, it is preferably an air-through non-woven fabric from the viewpoint of facilitating engagement.
  • a synthetic resin such as polyethylene, polypropylene, polyethylene terephthalate, etc., and a sheet or non-woven fabric made of a composite material of two or more kinds of these synthetic resins can be used.
  • the fastening member 6 is formed by laminating a layer forming the first surface 61 and a layer forming the second surface 62. It is preferable to have a laminated structure of two or more layers.
  • the fastening member 6 having such a form include a laminating female material of a mechanical fastener and a non-woven fabric, for example, a laminating non-woven fabric to which an engaging protrusion can be directly engaged and another non-woven fabric.
  • the basis weight of the layer forming the second surface 62 is set from the viewpoint of easily increasing the surface contact area ratio of the second surface 62 as compared with the first surface 61. It is preferably 5 g / m 2 or more, more preferably 10 g / m 2 or more, preferably 35 g / m 2 or less, more preferably 30 g / m 2 or less, and preferably 5 g / m 2 or more and 35 g / m. It is 2 or less, more preferably 10 g / m 2 and 30 g / m 2 or less.
  • the fact that the fastening member 6 does not overlap with the leg gather forming elastic member 15 in a plan view is a viewpoint of adhesiveness between the outer layer sheet 5 and the fastening member 6 when the diaper 1 is worn. Is preferable.
  • the leg gather forming elastic member 15 and the fastening member 6 are separated from each other in the expanded and extended state of the diaper 1. As a result, even if the amount of the adhesive is reduced, the adhesiveness between the outer layer sheet 5 and the fastening member 6 can be maintained more stably even when worn.
  • the separation distance between the leg gather forming elastic member 15 and the fastening member 6 in the vertical direction X is preferably 10 mm or more, more preferably 15 mm or more.
  • the separation distance is the distance in the expanded and extended state of the diaper 1, and is the end portion of the elastic member 15 for forming leg gathers in the ventral side A in the vertical direction X and the crotch lower portion C side of the fastening member 6.
  • the fastening member 6 is heavy with the expansion / contraction region of the leakage-proof cuff 16 in a plan view, as shown in FIG. It is preferable not to be.
  • the expansion / contraction region of the leakage-proof cuff 16 is a region that can be expanded / contracted in the vertical direction X by the elastic member 16a for forming the cuff.
  • An example of a form in which the fastening member 6 does not overlap with the expansion / contraction region includes a form in which the fastening member 6 does not overlap the leakage-proof cuff 16 itself in a plan view, and the fastening member 6 is a cuff in a plan view.
  • Examples thereof include a form in which the elastic member 16a for forming does not overlap with the stretchable portion.
  • the fastening member 6 may be overlapped only with the non-stretchable portion of the cuff forming elastic member 16a, or may be overlapped only with the non-stretchable portion of the leak-proof cuff 16. Can be mentioned.
  • non-stretchable portion of the cuff-forming elastic member 16a is, for example, a portion in which the elastic member 16a is arranged on the cuff-forming sheet 16b in a non-extended state.
  • the “non-stretchable portion of the leak-proof cuff 16” is, for example, a portion where the cuff forming sheet 16b is fixed to another component of the diaper 1 and becomes non-stretchable.
  • the leak-proof cuff 16 has a base end portion that becomes an upright end when standing up toward the wearer's skin, and a free end portion.
  • the leak-proof cuff 16 has a bent portion extending in the vertical direction X between the base end portion and the free end portion, and the space between the bent portion and the free end portion projects laterally Y outward. Is preferable. More specifically, the leak-proof cuff 16 has a first upright portion located between the base end and the bent portion, and a second upright portion located between the bent portion and the free end portion. It is preferable that the second standing portion extends outward in the lateral direction Y.
  • the central region of the outer layer sheet 5 (the region between the pair of leakage-proof cuffs 16 and 16) tends to be flattened, and the adhesiveness between the fastening member 6 and the outer layer sheet 5 can be further stabilized.
  • the influence of wrinkles due to the expansion and contraction of the leakage-proof cuff 16 on the first surface 61 is reduced, so that the fastening tape 7 and the first surface 61 of the fastening member 6 are combined.
  • the fastening is more reliable. Such an effect is effective for a small size diaper 1 for infants and the like.
  • the contact surface between the wearer's skin and the leakage-proof cuff 16 becomes large, so that the performance of suppressing lateral leakage of excrement can be improved.
  • the second standing portion of the leak-proof cuff 16 includes a plurality of elastic members 16a for forming a cuff, the elastic member 16a for forming the cuff and the fastening member 6 are separated from each other in the thickness direction of the diaper 1, so that the fastening member 6 is separated. It is preferable in that wrinkles are less likely to occur due to expansion and contraction of the elastic member.
  • the present invention has been described above based on the preferred embodiment thereof, the present invention is not limited to the above-described embodiment.
  • the above-mentioned absorbent article was a so-called deployable disposable diaper having a fastening tape, but can be applied to, for example, a diaper cover (pad holder) or a band-shaped body that can be attached and detached around the waist, and is intended for infants. It may be for adults.
  • the absorbent article of the present invention broadly includes articles used for absorbing body fluids (urine, loose stool, menstrual blood, sweat, etc.) discharged from the human body. For example, incontinence pads, sanitary napkins, sanitary shorts and the like are included.
  • absorbent articles are further disclosed with respect to the above-described embodiment of the present invention.
  • It has a vertical direction corresponding to the front-back direction of the wearer and a lateral direction orthogonal to the vertical direction, and is arranged in the crotch part of the wearer, and the ventral side and the back extending in the front-back direction of the crotch part.
  • It has a side portion, and is provided on both side edges of the dorsal portion along the longitudinal direction, and is provided on a non-skin facing surface of the ventral side portion, and the fastening tape can be fastened.
  • An absorbent article with a fastening member The outer layer sheet forming the non-skin facing surface on the ventral side has a flat fiber-containing region in which flat fibers are present on at least the surface on the non-skin facing surface side.
  • the fastening member has a first surface to which the fastening tape is fastened and a second surface opposite to the first surface, and the second surface has a surface contact area larger than that of the first surface.
  • the ratio of S2 to S3 (S2 / S3) is 1.
  • ⁇ 6> The absorption according to any one of ⁇ 1> to ⁇ 5>, wherein the outer layer sheet has a surface contact area ratio of 70% or more and 100% or less, preferably 80% or more and 95% or less in the flat fiber-containing region. Sex goods.
  • ⁇ 7> The absorbent article according to any one of ⁇ 1> to ⁇ 6>, wherein the fastening member has a surface contact area ratio of 70% or more on the second surface.
  • ⁇ 8> The absorbent article according to any one of ⁇ 1> to ⁇ 7>, wherein the fastening member has a surface contact area ratio of 80% or more and 100% or less on the second surface.
  • ⁇ 11> The absorbent article according to any one of ⁇ 1> to ⁇ 10>, wherein the flat fiber-containing region and the second surface each have an average friction coefficient of 0.2 or less.
  • ⁇ 12> The absorbent article according to any one of ⁇ 1> to ⁇ 11>, wherein the flat fiber-containing region and the second surface each have an average deviation MMD of friction coefficient of 0.008 or less.
  • ⁇ 13> The absorbent article according to any one of ⁇ 1> to ⁇ 12>, wherein the flat fiber-containing region or the second surface is coated with an adhesiveness improving agent.
  • the amount of the adhesive used to bond the outer layer sheet and the fastening member is 10 g / m 2 or more and 30 g / m 2 or less, preferably 15 g / m 2 above 25 g / m 2 or less.
  • ⁇ 15> The absorption according to any one of ⁇ 1> to ⁇ 14>, wherein the fastening member has a laminated structure in which a layer forming the first surface and a layer forming the second surface are laminated. Sex goods.
  • ⁇ 18> The absorbent article according to ⁇ 17>, wherein the distance between the leg gather forming elastic member and the fastening member in the vertical direction is 10 mm or more, preferably 15 mm or more.
  • a pair of leak-proof cuffs are provided on both sides of the absorbent body including the absorber along the vertical direction.
  • ⁇ 20> The absorbent article according to ⁇ 19>, wherein the fastening member does not overlap with a portion of the leak-proof cuff that has an elastic member for forming a cuff.
  • the leak-proof cuff is a bending extending in the vertical direction between a base end portion, a free end portion, and the base end portion and the free end portion, which are the standing ends when standing toward the wearer's skin. Has a part and Further, it has a first standing portion located between the base end portion and the bent portion, and a second standing portion located between the bent portion and the free end portion.
  • the leak-proof cuff is provided with a plurality of elastic members for forming a cuff in the second upright portion.
  • Example 1 The outer layer sheet 5 and the fastening member 6 in the above-mentioned diaper were prepared.
  • An air-through nonwoven fabric (basis weight 20 g / m 2 ) composed of polyethylene terephthalate and polyethylene composite fibers was subjected to calender treatment to form a flat fiber-containing region R, which was used as an outer layer sheet 5.
  • the calendar processing was performed by a two-stage calendar processing using a metal calendar roll and a resin roll. The first-stage calendar processing was performed in a non-heated state under a linear pressure of 255 N / cm, and the second-stage calendar processing was performed in a non-heated state under a linear pressure of 115 N / cm.
  • the air-through nonwoven fabric A1 (basis weight 20 g / m 2 ) made of polypropylene and polyethylene composite fibers and the air-through nonwoven fabric A2 (basis weight 15 g) made of polypropylene and polyethylene composite fibers are used. / M2 ) was laminated to prepare a sheet in which both air-through nonwoven fabrics A1 and A2 were integrated by embossing. Further, a composite member in which the fastening member 6 was adhered to the outer layer sheet 5 was produced.
  • the adhesive member 6 is attached to the flat fiber-containing region R of the outer layer sheet 5 so that the nonwoven fabric A1 is on the second surface [rubber-based (styrene-butadiene-based) general-purpose hot-melt adhesive. ] was used to fix it, and this was used as a composite member. The amount of the adhesive used was 20 g / m 2 .
  • an air-through nonwoven fabric (basis weight 21 g / m 2 ) composed of polyethylene terephthalate and polyethylene composite fibers is subjected to pressure opening treatment, and the flat fiber-containing region R other than the opening portion is subjected to pressure opening treatment. A sheet in which the surface contact area ratio was controlled by opening holes was produced.
  • an air-through nonwoven fabric A3 (basis weight 15 g / m 2 ) made of polyethylene terephthalate and polyethylene composite fibers and an air-through nonwoven fabric A4 (tsubo) made of polyethylene terephthalate and polyethylene composite fibers are used.
  • a sheet having an amount of 10 g / m 2 ) was laminated and integrated by embossing to prepare a sheet. Further, the composite member was produced by the same method as in Example 1 except that the fastening member 6 was fixed to the flat fiber-containing region R of the outer layer sheet 5 so that the nonwoven fabric A3 was the second surface. ..
  • Comparative Examples 1 and 2 In Comparative Example 1, two sheets of the nonwoven fabric A1 were laminated to produce an integrated sheet by embossing, and in Comparative Example 2, two sheets of the nonwoven fabric A2 were laminated to produce an integrated sheet by embossing. Each sheet was used as a fastening member. Except for these points, the outer layer sheet 5 and the composite member were produced by the same method as in Example 1.
  • Comparative Examples 4 and 5 In Comparative Example 4, the outer layer sheet 5 was stopped by the same method as in Comparative Example 3, except that the fastening member of Comparative Example 1 was used, and in Comparative Example 5, the fastening member of Comparative Example 2 was used. The attachment member 6 and the composite member were manufactured.
  • the flat fiber-containing region of the outer layer sheet and the surface contact area ratios of the first surface and the second surface of the fastening member were measured.
  • the average friction coefficient MIU and the average deviation MMD of the friction coefficient of each of the flat fiber-containing region of the outer layer sheet and the second surface of the fastening member were measured. These measurements were performed according to the method described above. The measurement results are shown in Table 1.
  • the adhesiveness of the outer layer sheet and the fastening member of each Example and Comparative Example was evaluated by the following methods. First, the adhesive [rubber-based (styrene-butadiene-based) general-purpose hot-melt adhesive, usage amount 20 g / m 2 ] applied to the release paper in advance is transferred to the second surface (adhesive surface) of the fastening member. Then, it was placed on the flat fiber-containing region R of the outer layer sheet with the adhesive surface facing down. Next, the 1 kg roller was reciprocated three times on the fastening member to fix the fastening member to the outer layer sheet.
  • the adhesive rubber-based (styrene-butadiene-based) general-purpose hot-melt adhesive, usage amount 20 g / m 2
  • a measurement piece having a width of 3 cm and a length of 3 cm is cut out from the portion where the fastening member and the outer layer sheet are adhered to each other, and the edge portion of the outer layer sheet in the measurement piece is sandwiched between clips to push-pull gauge (RX-20). , Made by Aiko Engineering Co., Ltd.). Then, the push-pull gauge was pulled until the fastening member was peeled from the outer layer sheet, and the peeling strength between the fastening member and the outer layer sheet was measured. Then, the adhesiveness between the outer layer sheet and the fastening member was evaluated according to the following criteria. A: The peel strength is 0.4 N or more. B: The peel strength is less than 0.4N.
  • the adhesive member and the outer layer sheet are adhered to each other with an adhesive strength lower than the actual adhesive strength of the diaper.
  • the peel strength is 0.4 N or more, it is a guideline that the adhesion between the outer layer sheet and the fastening member in the diaper is sufficient.
  • the push-pull gauge is pulled until the fastening tape is detached from the fastening member, the engagement strength between the fastening tape and the fastening member is measured, and the engagement force between the fastening tape and the fastening member is measured according to the following criteria.
  • the engagement strength is 2.0 N or more, it is a guideline that the engagement force between the fastening tape and the fastening member is sufficient.
  • the evaluation results are shown in Table 1.
  • B The engagement strength is less than 2.0 N.
  • the peel strength between the outer layer sheet and the fastening member was 0.4 N or more, and the engagement strength between the fastening tape and the fastening member was 2.0 N or more. From this result, it was shown that the composite member of each embodiment has excellent adhesiveness between the outer layer sheet and the fastening member while ensuring the engaging force between the fastening tape and the fastening member. In each embodiment, the adhesiveness between the outer layer sheet and the fastening member is excellent without increasing the amount of the adhesive used, so that the texture of the outer layer sheet can be maintained well. On the other hand, in each comparative example, the evaluation of either one or both of the adhesiveness between the outer layer sheet and the fastening member and the engaging force between the fastening tape and the fastening member was low.
  • the absorbent article of the present invention it is possible to achieve both the adhesiveness of the fastening member on the outer surface of the absorbent article and the texture of the absorbent article while ensuring the engaging force between the fastening tape and the fastening member. can.

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  • Absorbent Articles And Supports Therefor (AREA)

Abstract

This absorbent article (1) comprises fastening tape (7) and a fastening member (6) that can fasten the fastening tape (7). An outer layer sheet (5) that forms a non-skin facing surface in an abdominal section (A) of the absorbent article (1) has a flat fiber-containing region (R) in which flat fibers are present on at least the surface on the non-skin facing surface side. The fastening member (6) has: a first surface (61) in which the fastening tape (7) is fastened; and a second surface (62) on the opposite side to the first surface (61). The second surface (62) has a higher surface contact area ratio than the first surface (61) and the second surface (62) is adhered to the flat fiber-containing region (R).

Description

吸収性物品Absorbent article
 本発明は、吸収性物品に関する。 The present invention relates to an absorbent article.
 ファスニングテープと、該ファスニングテープを止着可能な止着部材とを備えた吸収性物品が知られている。斯かる吸収性物品は、前後で対向するように縦方向の両端部を着用者の腰回りに配し、ファスニングテープと止着部材とを止着することによって、着用者の腰回りに固定された着用状態となる。
 例えば特許文献1には、後身頃の両側部に各々設けられたファスナテープと、前身頃の外面に設けられ、熱可塑性樹脂からなるターゲットテープとを備え、該ターゲットテープが嵩高の不織布からなり、オムツの外面を構成する熱可塑性樹脂シートに、前記ターゲットテープが所定のパターンで熱融着されている使い捨てオムツが記載されている。
Absorbent articles comprising a fastening tape and a fastening member to which the fastening tape can be fastened are known. Such absorbent articles are fixed to the wearer's waist by arranging both ends in the vertical direction around the wearer's waist so as to face each other in the front-rear direction and fastening the fastening tape and the fastening member. It will be in a wearing state.
For example, Patent Document 1 includes fastener tapes provided on both sides of the back body and target tapes provided on the outer surface of the front body and made of a thermoplastic resin, and the target tape is made of a bulky non-woven fabric. A disposable diaper in which the target tape is heat-sealed in a predetermined pattern is described on a thermoplastic resin sheet constituting the outer surface of the diaper.
 また、吸収性物品の外面を形成するシートに、ファスニングテープを止着させるものが知られている。
 例えば、特許文献2には、一部又は全部が面ファスナーの雄材で形成された止着テープと、該雄材を係止する係止部とを有し、疎水性シートと不織布とを水溶性ホットメルト樹脂からなる接着剤を介して熱圧着させて形成された裏面シートを備えており、該裏面シートにおける前記疎水性シート及び不織布との接着強度が所定以上であり、該裏面シートが所定の物性を有している、展開型の吸収性物品が記載されている。
Further, it is known that a fastening tape is attached to a sheet forming an outer surface of an absorbent article.
For example, Patent Document 2 has a fastening tape partially or wholly formed of a male material of a hook-and-loop fastener, and a locking portion for locking the male material, and the hydrophobic sheet and the non-woven fabric are water-soluble hot. It is provided with a back surface sheet formed by thermal pressure bonding via an adhesive made of a melt resin, and the adhesive strength between the hydrophobic sheet and the non-woven fabric on the back surface sheet is at least a predetermined value, and the back surface sheet has predetermined physical characteristics. A deployable absorbent article having the above is described.
特開2007-307210号公報JP-A-2007-307210. 特開2009-183797号公報Japanese Unexamined Patent Publication No. 2009-183977
 本発明は、着用者の前後方向に対応する縦方向及び該縦方向に直交する横方向を有するとともに、着用者の股間部に配される股下部、並びに該股下部の前後に延在する腹側部及び背側部を有しており、該背側部の前記縦方向に沿う両側縁部に設けられたファスニングテープ、及び該腹側部の非肌対向面に設けられ、該ファスニングテープを止着可能な止着部材を備える、吸収性物品に関する。
 前記腹側部の非肌対向面を形成する外層シートは、少なくとも非肌対向面側の表面に扁平繊維が存在する扁平繊維含有領域を有していることが好ましい。
 前記止着部材は、前記ファスニングテープが止着される第1面と、該第1面とは反対側の第2面とを有し、該第2面は前記第1面よりも表面接触面積率が高く、前記第2面が前記扁平繊維含有領域に接着されていることが好ましい。
The present invention has a vertical direction corresponding to the front-back direction of the wearer and a lateral direction orthogonal to the vertical direction, a crotch portion arranged in the crotch portion of the wearer, and an abdomen extending in the front-rear direction of the crotch portion. It has a side portion and a dorsal portion, and the fastening tape provided on both side edges of the dorsal portion along the vertical direction and the fastening tape provided on the non-skin facing surface of the ventral side portion. The present invention relates to an absorbent article provided with a fastening member that can be fastened.
The outer layer sheet forming the non-skin facing surface on the ventral side preferably has a flat fiber-containing region in which flat fibers are present on at least the surface on the non-skin facing surface side.
The fastening member has a first surface to which the fastening tape is fastened and a second surface opposite to the first surface, and the second surface has a surface contact area larger than that of the first surface. It is preferable that the rate is high and the second surface is adhered to the flat fiber-containing region.
図1は、本発明の吸収性物品の一実施形態である展開型の使い捨ておむつを示す斜視図である。FIG. 1 is a perspective view showing a deployable disposable diaper according to an embodiment of the absorbent article of the present invention. 図2は、図1に示すおむつの展開且つ伸長状態における肌対向面側(内面側)を模式的に示す展開平面図である。FIG. 2 is a development plan view schematically showing the skin facing surface side (inner surface side) of the diaper shown in FIG. 1 in the expanded and extended state. 図3は、図2のII-II線断面図である。FIG. 3 is a sectional view taken along line II-II of FIG. 図4は、図1に示す止着部材を一部剥離させた拡大平面図である。FIG. 4 is an enlarged plan view in which the fastening member shown in FIG. 1 is partially peeled off.
発明の詳細な説明Detailed description of the invention
 ファスニングテープを止着する止着部材は、吸収性物品の外面に、接着剤を用いて設けられることが一般的である。ファスニングテープ及び止着部材を備える吸収性物品の着用状態を安定して維持するには、ファスニングテープと止着部材との係合力が高いこと、及び吸収性物品の外面に止着部材が確実に固定されていることが望まれる。しかしながら、止着部材の固定の観点から接着剤の使用量を多くし過ぎると、生産コストが増大するとともに、吸収性物品の外面の風合いが低下すること、及び該接着剤の臭いが強くなること等といった品質の低下を招く虞があった。特許文献1に記載の吸収性物品は、接着剤の代わりに熱融着によってターゲットテープを固定するものであるが、吸収性物品の外面における止着部材の固定と吸収性物品の風合いとを両立させる点が不充分であった。特許文献2は、吸収性物品の外面に止着部材を固定する技術を開示するものではない。 The fastening member for fastening the fastening tape is generally provided on the outer surface of the absorbent article by using an adhesive. In order to stably maintain the wearing condition of the absorbent article provided with the fastening tape and the fastening member, the engaging force between the fastening tape and the fastening member must be high, and the fastening member must be firmly attached to the outer surface of the absorbent article. It is desirable that it is fixed. However, if the amount of the adhesive used is too large from the viewpoint of fixing the fastening member, the production cost increases, the texture of the outer surface of the absorbent article decreases, and the odor of the adhesive becomes strong. There was a risk of quality deterioration such as. The absorbent article described in Patent Document 1 fixes the target tape by heat fusion instead of the adhesive, but both the fixing of the fastening member on the outer surface of the absorbent article and the texture of the absorbent article are compatible. There were not enough points to make it. Patent Document 2 does not disclose a technique for fixing a fastening member to the outer surface of an absorbent article.
 本発明は、吸収性物品の外面に止着部材を安定に固定可能であり、風合いも考慮した吸収性物品に関する。 The present invention relates to an absorbent article in which the fastening member can be stably fixed to the outer surface of the absorbent article and the texture is also taken into consideration.
 以下、本発明の吸収性物品を、その好ましい実施形態に基づき説明する。図1~図4には、本発明の吸収性物品の一実施形態である展開型の使い捨ておむつ(以下、これを単に「おむつ」ともいう。)が示されている。
 図2に示すおむつ1は、その展開且つ伸長状態において、着用者の前後方向に対応し、着用者の腹側から股間部を介して背側に延びる縦方向Xと、該縦方向Xに直交する横方向Yとを有している。おむつ1は、その着用時に着用者の腹側に配される腹側部A、背側に配される背側部B、及び股間部に配される股下部Cを有している。すなわち、腹側部A及び背側部Bは、股下部Cの前後に延在している。腹側部A,股下部C及び背側部Bは、おむつ1を、その縦方向Xの全長を三等分して区分した各領域であり、着用者の前後方向に連続して延びている。股下部Cは、おむつ1の着用時に着用者の排泄部に対向配置される排泄部対向部(図示せず)を有している。
Hereinafter, the absorbent article of the present invention will be described based on its preferred embodiment. 1 to 4 show a deployable disposable diaper (hereinafter, also simply referred to as "diaper") which is an embodiment of the absorbent article of the present invention.
The diaper 1 shown in FIG. 2 corresponds to the front-back direction of the wearer in the deployed and extended state, and is orthogonal to the vertical direction X extending from the ventral side of the wearer to the dorsal side through the crotch portion and the vertical direction X. It has a lateral direction Y to be used. The diaper 1 has a ventral portion A arranged on the ventral side of the wearer, a dorsal portion B arranged on the dorsal side, and a crotch portion C arranged on the crotch portion when the diaper 1 is worn. That is, the ventral portion A and the dorsal portion B extend in front of and behind the inseam C. The ventral portion A, the inseam C, and the dorsal portion B are regions in which the diaper 1 is divided into three equal parts in the total length in the vertical direction X, and extends continuously in the front-back direction of the wearer. .. The inseam C has an excretion portion facing portion (not shown) that is arranged to face the excretion portion of the wearer when the diaper 1 is worn.
 本明細書において、おむつ1の「展開且つ伸長状態」とは、おむつ1を展開状態とし、その展開状態のおむつ1を各部の弾性部材を伸長させて設計寸法(弾性部材の影響を一切排除した状態で平面状に広げたときの寸法と同じ)となるまで拡げた状態をいう。
 また、「肌対向面」は、おむつ又はその構成部材(例えば吸収体)に着目したときに、おむつの着用時に着用者の肌に向けられる面であり、「非肌対向面」は、おむつの着用時に着用者の肌とは反対側に向けられる面である。つまり、肌対向面は、着用者の肌に相対的に近い側の面であり、非肌対向面は、着用者の肌から相対的に遠い側の面である。「着用時」及び「着用状態」は、おむつの適正な着用位置が維持されて着用された状態を指す。
In the present specification, the "expanded and stretched state" of the diaper 1 means that the diaper 1 is in the unfolded state, and the elastic member of each part of the unfolded diaper 1 is stretched to eliminate the influence of the elastic member. It means the state of being expanded until it becomes the same as the dimensions when it is expanded in a flat state.
Further, the "skin facing surface" is a surface facing the wearer's skin when wearing the diaper when focusing on the diaper or its constituent members (for example, an absorber), and the "non-skin facing surface" is the diaper. This is the surface that faces the wearer's skin when worn. That is, the skin-facing surface is the surface relatively close to the wearer's skin, and the non-skin-facing surface is the surface relatively far from the wearer's skin. "When worn" and "wearing state" refer to a state in which the proper wearing position of the diaper is maintained and worn.
 図3に示すように、おむつ1は、肌対向面を形成する液透過性の表面シート2と、非肌対向面を形成する液難透過性(撥水性も含む)の防漏シート3と、これら表面シート2及び防漏シート3間に配された液保持性の吸収体4とを備えており、これらの部材が吸収性本体10を構成している。図3では、説明の便宜上、後述する防漏カフ16が起立した状態で図示されている。
 表面シート2及び防漏シート3は、それぞれ、吸収体4よりも大きな寸法を有し、吸収体4の外周縁から外方に延出している。本実施形態における防漏シート3の各長手方向両端縁は、おむつ1の長手方向両端縁と略一致している。
As shown in FIG. 3, the diaper 1 includes a liquid-permeable surface sheet 2 that forms a skin-facing surface, and a liquid-impermeable (including water-repellent) leak-proof sheet 3 that forms a non-skin-facing surface. A liquid-retaining absorber 4 arranged between the surface sheet 2 and the leak-proof sheet 3 is provided, and these members constitute the absorbent main body 10. In FIG. 3, for convenience of explanation, the leak-proof cuff 16 described later is shown in an upright state.
The surface sheet 2 and the leak-proof sheet 3 each have a larger size than the absorber 4, and extend outward from the outer peripheral edge of the absorber 4. Each longitudinal end edge of the leak-proof sheet 3 in the present embodiment substantially coincides with the longitudinal end edge of the diaper 1.
 おむつ1は、液保持性の吸収体4を備えている。図2に示す吸収体4は、その長手方向とおむつの縦方向Xとが一致するように配され、腹側部Aから股下部Cを介して背側部Bに延びて配されている。吸収体4の長手方向両側縁は、おむつ1の縦方向Xの両側縁よりも内方に位置している。
 吸収体4は、図3に示すように、吸収性能を有する吸収性コア4aが液透過性のコアラップシート4bに被覆されて形成されている。
The diaper 1 includes a liquid-retaining absorber 4. The absorber 4 shown in FIG. 2 is arranged so that its longitudinal direction coincides with the vertical direction X of the diaper, and extends from the ventral side A to the dorsal side B via the inseam C. The longitudinally bilateral edges of the absorber 4 are located inward of the longitudinal X bilateral edges of the diaper 1.
As shown in FIG. 3, the absorber 4 is formed by coating an absorbent core 4a having an absorbent performance on a liquid-permeable core wrap sheet 4b.
 おむつ1は、吸収性本体10の縦方向Xに沿う両側部に沿って配された一対の防漏カフ16,16を備えている。
 防漏カフ16は、糸状のカフ形成用弾性部材16aと、撥水性且つ通気性のカフ形成用シート16bとを含んで構成されている。防漏カフ16は、カフ形成用弾性部材16aの収縮によって、少なくとも股下部Cにおいて着用者の肌側に向かって起立し、それによって尿等の排泄物が、横方向Yの外方へ流出することを抑制する。
The diaper 1 includes a pair of leakage- proof cuffs 16 and 16 arranged along both sides of the absorbent body 10 along the vertical direction X.
The leak-proof cuff 16 includes a thread-shaped elastic member for forming a cuff 16a and a water-repellent and breathable sheet for forming a cuff 16b. The leak-proof cuff 16 stands up toward the wearer's skin side at least in the inseam C due to the contraction of the elastic member 16a for forming the cuff, whereby excrement such as urine flows out in the lateral direction Y. Suppress that.
 おむつ1は、図1及び図2に示すように、背側部Bの縦方向Xに沿う両側縁部に一対のファスニングテープ7,7を備えている。各ファスニングテープ7は、背側部Bの縦方向Xに沿う両側縁部から横方向Y外方に延出するように設けられている。各ファスニングテープ7の横方向Y内方側の一端は、おむつ1を構成するシート部材に固定されており、好ましくは、おむつ1を構成するシート部材どうしの間、例えば、防漏シート3と外層シート5との間に固定されている(図示せず)。
 本実施形態のファスニングテープ7は、テープ基材70と、該テープ基材70の肌対向面に固定された係合部71とを有している。係合部71は、その肌対向面に係合突起を有している。係合部71としては、メカニカルファスナーのオス材を用いることができる。メカニカルファスナーは、表面に多数の係合突起が配置されてなるオス材と、表面に該係合突起を直接係合可能な材料が配置されてなるメス材とからなり、オス材とメス材とを面接触させることにより、両者が係合されるようになされている止着具をいう。メカニカルファスナーとしては、各種公知のものを特に制限なく用いることができる。
As shown in FIGS. 1 and 2, the diaper 1 is provided with a pair of fastening tapes 7 and 7 on both side edges of the dorsal portion B along the vertical direction X. Each fastening tape 7 is provided so as to extend outward in the lateral direction Y from both side edges of the dorsal portion B along the vertical direction X. One end of each fastening tape 7 on the inner side in the lateral direction is fixed to a sheet member constituting the diaper 1, preferably between the sheet members constituting the diaper 1, for example, a leak-proof sheet 3 and an outer layer. It is fixed between the sheet 5 and the sheet (not shown).
The fastening tape 7 of the present embodiment has a tape base material 70 and an engaging portion 71 fixed to the skin facing surface of the tape base material 70. The engaging portion 71 has an engaging projection on the surface facing the skin. As the engaging portion 71, a male material of a mechanical fastener can be used. The mechanical fastener is composed of a male material in which a large number of engaging protrusions are arranged on the surface and a female material in which a material capable of directly engaging the engaging protrusions is arranged on the surface. A fastener that is made to engage with each other by making surface contact with each other. As the mechanical fastener, various known ones can be used without particular limitation.
 おむつ1は、腹側部Aの非肌対向面に、ファスニングテープ7が具備する係合部71を着脱自在に止着可能な止着部材6を備えている。この止着部材6は、上述したメカニカルファスナーのメス材を含んで構成されている。止着部材6における係合部71が止着される部分を形成する素材、すなわち前記メス材の素材は、係合部71の係合突起の形状に応じて選択することができる。前記メス材の素材としては、例えばループ部、網状部等や、係合性に富む不織布を用いることができる。
 止着部材6は、おむつ1の腹側部Aにおける非肌対向面を形成する外層シート5上に設けられている。
The diaper 1 is provided with a fastening member 6 to which the engaging portion 71 included in the fastening tape 7 can be detachably fastened to the non-skin facing surface of the ventral side portion A. The fastening member 6 is configured to include the female material of the mechanical fastener described above. The material forming the portion of the fastening member 6 to which the engaging portion 71 is fastened, that is, the material of the female material can be selected according to the shape of the engaging protrusion of the engaging portion 71. As the material of the female material, for example, a loop portion, a mesh portion, or the like, or a non-woven fabric having a high degree of engagement can be used.
The fastening member 6 is provided on the outer layer sheet 5 forming the non-skin facing surface in the ventral side A of the diaper 1.
 本実施形態のおむつ1は、図3に示すように、吸収性本体10の非肌対向面側、すなわち防漏シート3よりも非肌対向面側に配された外層シート5を備えている。外層シート5は、おむつ1の外面(非肌対向面)を形成している。本実施形態の外層シート5は、縦方向Xにおいて腹側部Aから股下部Cを介して背側部Bに延在している。この外層シート5は、展開且つ伸長状態のおむつ1の外形を形作っており、該外層シート5の周縁は、腹側部A、股下部C及び背側部Bのそれぞれの輪郭線を形成している。
 本実施形態のおむつ1の輪郭は、図2に示すように、縦方向Xの中央側、即ち股下部C並びに腹側部A及び背側部Bにおける股下部C側の部位が括れており、腹側部A及び背側部Bそれぞれにおける縦方向Xの端部側が、該股下部C側の部位よりも横方向Y外方に張り出している。
As shown in FIG. 3, the diaper 1 of the present embodiment includes an outer layer sheet 5 arranged on the non-skin facing surface side of the absorbent main body 10, that is, on the non-skin facing surface side of the leak-proof sheet 3. The outer layer sheet 5 forms the outer surface (non-skin facing surface) of the diaper 1. The outer layer sheet 5 of the present embodiment extends from the ventral side A to the dorsal side B via the crotch portion C in the vertical direction X. The outer layer sheet 5 forms the outer shape of the diaper 1 in the expanded and extended state, and the peripheral edge of the outer layer sheet 5 forms the contour lines of the ventral side portion A, the inseam portion C, and the dorsal side portion B, respectively. There is.
As shown in FIG. 2, the contour of the diaper 1 of the present embodiment constricts the central side of the vertical direction X, that is, the inseam C and the parts of the ventral side A and the dorsal side B on the crotch C side. The end side of the vertical direction X in each of the ventral side portion A and the dorsal side portion B projects laterally Y outward from the portion on the crotch portion C side.
 外層シート5は、吸収体4の縦方向Xに沿う両側縁から横方向Yの外方に延出しており、防漏シート3及び防漏カフ16を構成するカフ形成用シート16bとともにサイドフラップ部SFを形成している。サイドフラップ部SFは、吸収体4の縦方向Xに沿う両側縁から横方向Yの外方に延出するシート部材からなる部分である。サイドフラップ部SFを構成するシート部材は、腹側部Aから股下部Cを介して背側部Bに延在しており、吸収体4の両側縁それぞれから横方向Y外方に延出した延出部において、接着剤、ヒートシール、超音波シール等の公知の接合手段によって互いに接合されている。 The outer layer sheet 5 extends outward in the lateral direction Y from both side edges along the vertical direction X of the absorber 4, and has a side flap portion together with the leak-proof sheet 3 and the cuff forming sheet 16b constituting the leak-proof cuff 16. Forming SF. The side flap portion SF is a portion made of a sheet member extending outward in the horizontal direction Y from both side edges of the absorber 4 along the vertical direction X. The seat member constituting the side flap portion SF extends from the ventral side portion A to the dorsal side portion B via the crotch portion C, and extends laterally Y outward from each of both side edges of the absorber 4. In the extending portion, they are joined to each other by known joining means such as an adhesive, a heat seal, and an ultrasonic seal.
 本実施形態のおむつ1では、図2に示すように、該おむつ1の縦方向Xに沿う両側部、具体的には一対のサイドフラップ部SF,SFそれぞれには、レッグギャザー形成用弾性部材15が、股下部Cを通って縦方向Xに延びるように伸長状態で配されている。斯かる弾性部材15の収縮により、着用者の脚周りに配される左右の部分、即ちおむつ1の縦方向Xの両側部にレッグギャザーが形成されるようになされている。本実施形態においてレッグギャザー形成用弾性部材15は、サイドフラップ部SFにおけるカフ形成用シート16bと防漏シート3との間に、縦方向Xに沿って伸長状態で固定されている。 In the diaper 1 of the present embodiment, as shown in FIG. 2, the elastic members 15 for forming leg gathers are provided on both side portions of the diaper 1 along the vertical direction X, specifically, the pair of side flap portions SF and SF. Is arranged in an extended state so as to extend in the vertical direction X through the lower crotch C. Due to the contraction of the elastic member 15, leg gathers are formed on the left and right portions arranged around the wearer's legs, that is, on both sides of the diaper 1 in the vertical direction X. In the present embodiment, the leg gather forming elastic member 15 is fixed in an extended state along the vertical direction X between the cuff forming sheet 16b and the leakage-proof sheet 3 in the side flap portion SF.
 外層シート5は、少なくとも腹側部Aにおける非肌対向面側の表面に、扁平繊維が存在する扁平繊維含有領域Rを有している。そして、その腹側部Aにおける扁平繊維含有領域Rに止着部材6が設けられている。止着部材6は、扁平繊維含有領域Rに接着されている。本実施形態の外層シート5は、腹側部Aにおける止着部材6が接着される部分が、少なくとも扁平繊維含有領域Rとなっており、扁平繊維含有領域Rの面積は止着部材6の面積よりも大きく、止着部材6の全体が扁平繊維含有領域Rに重なっている。 The outer layer sheet 5 has a flat fiber-containing region R in which flat fibers are present, at least on the surface of the ventral side A on the non-skin facing surface side. A fastening member 6 is provided in the flat fiber-containing region R on the ventral side A. The fastening member 6 is adhered to the flat fiber-containing region R. In the outer layer sheet 5 of the present embodiment, the portion of the ventral side A to which the fastening member 6 is adhered is at least the flat fiber-containing region R, and the area of the flat fiber-containing region R is the area of the fastening member 6. The entire fastening member 6 overlaps the flat fiber-containing region R.
 扁平繊維は、繊維の断面の扁平率(長軸長/短軸長)が1.2以上の繊維である。例えば、繊維の断面が真円形状の場合の扁平率は1であり、該断面の潰れの程度が大きくなる(楕円形状に近くなる)に従って扁平率は1より大きくなる。
 止着部材6の接着性を向上させる観点から、扁平繊維含有領域Rにおける扁平繊維の存在率は、好ましくは60%以上、より好ましくは70%以上である。扁平繊維含有領域Rにおける扁平繊維の存在率の上限は特に制限されず、100%であってもよい。斯かる扁平繊維の存在率は、以下の測定方法により測定される。
The flat fiber is a fiber having a flatness (major axis length / minor axis length) of 1.2 or more in the cross section of the fiber. For example, when the cross section of the fiber has a perfect circular shape, the flatness is 1, and as the degree of crushing of the cross section increases (closer to an elliptical shape), the flatness becomes larger than 1.
From the viewpoint of improving the adhesiveness of the fastening member 6, the abundance of the flat fibers in the flat fiber-containing region R is preferably 60% or more, more preferably 70% or more. The upper limit of the abundance rate of the flat fibers in the flat fiber-containing region R is not particularly limited and may be 100%. The abundance of such flat fibers is measured by the following measuring method.
〔扁平繊維含有領域Rにおける扁平繊維の存在率の測定方法〕
 おむつ1から、腹側部Aにおける外層シート5を取り出し、該外層シート5から止着部材6を剥がす。この外層シート5の非肌対向面において、止着部材6が接着されていた領域から測定片を切り出す。測定片は、平面視四角形形状(8mm×4mm)であり、剃刀(例えばフェザー安全剃刃株式会社製片刃)で外層シート5を切断することで得られる。外層シート5の切断の際には、その切断によって形成される測定片の切断面の構造が、切断時の圧力などによって破壊されないように注意する。好ましい切断方法として、外層シート5の切断に先立って、外層シート5を液体窒素中に入れて十分に凍結させ、しかる後切断する方法が挙げられる。紙両面テープ(ニチバン株式会社製ナイスタックNW-15)を用いて、測定片を試料台に貼り付ける。次いで測定片を白金コーティングする。コーティングには日立那珂精器株式会社製イオンスパッタ装置E-1030型(商品名)を用い、スパッタ時間は30秒とする。次いで、測定片の切断面を、日立製作所株式会社製S-4000型電界放射型走査電子顕微鏡を用いて倍率1000倍で観察する。この切断面において、測定片の非肌対向面に存在する繊維の断面を観察し、該繊維の断面の長軸長及び短軸長を測定して、長軸長を短軸長で除することで繊維の扁平率を算出する。これを繊維10本分測定し、該10本に対する、扁平率(長軸長/短軸長)が1.2以上である繊維の本数の割合を求め、これを扁平繊維の存在率(%)とする。
[Method for measuring the abundance of flat fibers in the flat fiber-containing region R]
The outer layer sheet 5 on the ventral side A is taken out from the diaper 1, and the fastening member 6 is peeled off from the outer layer sheet 5. On the non-skin facing surface of the outer layer sheet 5, the measurement piece is cut out from the region where the fastening member 6 is adhered. The measuring piece has a quadrangular shape (8 mm × 4 mm) in a plan view, and can be obtained by cutting the outer layer sheet 5 with a razor (for example, a single blade manufactured by Feather Safety Shaving Blade Co., Ltd.). When cutting the outer layer sheet 5, care should be taken so that the structure of the cut surface of the measuring piece formed by the cutting is not destroyed by the pressure at the time of cutting or the like. As a preferable cutting method, there is a method of putting the outer layer sheet 5 in liquid nitrogen to sufficiently freeze the outer layer sheet 5 prior to cutting the outer layer sheet 5, and then cutting the outer layer sheet 5. Using double-sided paper tape (Nichiban Co., Ltd. Nystack NW-15), attach the measurement piece to the sample table. The measurement piece is then platinum coated. For coating, an ion sputtering device E-1030 (trade name) manufactured by Hitachi Naka Seiki Co., Ltd. is used, and the sputtering time is 30 seconds. Next, the cut surface of the measurement piece is observed at a magnification of 1000 times using an S-4000 type field emission scanning electron microscope manufactured by Hitachi, Ltd. In this cut surface, observe the cross section of the fiber existing on the non-skin facing surface of the measurement piece, measure the major axis length and the minor axis length of the cross section of the fiber, and divide the major axis length by the minor axis length. Calculate the flatness of the fiber with. This is measured for 10 fibers, and the ratio of the number of fibers having a flatness (major axis length / minor axis length) of 1.2 or more to the 10 fibers is determined, and this is the abundance rate (%) of flat fibers. And.
 おむつ1から外層シート5や止着部材6等の構成部材を取り出して、該構成部材の物性を測定する際、該構成部材が接着剤によって他の構成部材に固定されている場合、その固定部分にコールドスプレーの冷風を吹き付けて他の構成部材を剥がした後、測定対象の構成部材に付着している接着剤を、有機溶剤を用いて溶解することによって除去する。この操作は、本明細書中の全ての測定において共通である。 When a constituent member such as an outer layer sheet 5 or a fastening member 6 is taken out from the diaper 1 and the physical properties of the constituent member are measured, if the constituent member is fixed to another constituent member by an adhesive, the fixing portion thereof. After the other components are peeled off by blowing cold air from a cold spray, the adhesive adhering to the components to be measured is removed by dissolving with an organic solvent. This operation is common to all measurements herein.
 扁平繊維、すなわち断面の潰れの程度が大きい繊維を得る方法としては、1)所望の扁平率に対応した扁平率を有する紡糸口金を用いて紡糸する方法や、2)通常の紡糸口金(断面が真円形状又はこれに準ずる形状)を用いて得られた繊維の堆積物に対して加圧等の後加工を施す方法等の公知の方法が挙げられる。前記1)の方法における紡糸口金の扁平率は、目的とする繊維の扁平率と同じでもよく、目的とする繊維の扁平率よりも高くてもよい。
 扁平な繊維の長軸方向を不織布の平面方向に確実に配向させて、止着部材6の接着性をより向上させる観点から、前記2)の方法が好ましい。前記2)の方法は例えば、断面真円形状の繊維を含む繊維集合体(不織布)を、必要に応じて加熱しつつ、加圧して圧密化することで実施可能である。斯かる方法は、例えばカレンダー処理によって実施可能である。
As a method for obtaining flat fibers, that is, fibers having a large degree of crushing of the cross section, 1) a method of spinning using a spinneret having a flatness corresponding to a desired flatness, and 2) a normal spinneret (with a cross section of a spinneret). Examples thereof include known methods such as a method of performing post-processing such as pressurization on a fiber deposit obtained by using a perfect circular shape or a shape similar thereto. The flatness of the spinneret in the method 1) may be the same as the flatness of the target fiber, or may be higher than the flatness of the target fiber.
The method 2) is preferable from the viewpoint of surely aligning the long axis direction of the flat fiber with the plane direction of the nonwoven fabric to further improve the adhesiveness of the fastening member 6. The method 2) can be carried out, for example, by pressurizing and consolidating a fiber aggregate (nonwoven fabric) containing fibers having a perfect circular cross section while heating as necessary. Such a method can be carried out, for example, by calendar processing.
 外層シート5は、少なくとも腹側部Aに扁平繊維含有領域Rを有していればよい。本実施形態の外層シート5は、腹側部Aに扁平繊維含有領域Rを部分的に有している。これに代えて、外層シート5は、腹側部Aの全域に扁平繊維含有領域Rを有していてもよく、外層シート5の全域が扁平繊維含有領域Rを有していてもよい。 The outer layer sheet 5 may have a flat fiber-containing region R at least on the ventral side A. The outer layer sheet 5 of the present embodiment partially has a flat fiber-containing region R on the ventral side A. Instead of this, the outer layer sheet 5 may have a flat fiber-containing region R in the entire area of the ventral side A, or the entire area of the outer layer sheet 5 may have a flat fiber-containing region R.
 止着部材6は、図4に示すように、ファスニングテープ7が止着される第1面61と、第1面61とは反対側の第2面62とを有している。第1面61は、ファスニングテープ7の係合部71における係合突起と係合する面であり、該係合突起と係合するループ部等の被係合部(メス材)が設けられている。第2面62は、接着剤を介して扁平繊維含有領域Rに接着されている。 As shown in FIG. 4, the fastening member 6 has a first surface 61 to which the fastening tape 7 is fastened, and a second surface 62 opposite to the first surface 61. The first surface 61 is a surface that engages with the engaging protrusion in the engaging portion 71 of the fastening tape 7, and is provided with an engaged portion (female material) such as a loop portion that engages with the engaging protrusion. There is. The second surface 62 is adhered to the flat fiber-containing region R via an adhesive.
 止着部材6における第1面61と第2面62とは、表面接触面積率が異なっている。具体的には第2面62は第1面61よりも表面接触面積率が高い。表面接触面積率は、表面における凹凸の程度を示す指標となるものである。表面接触面積率は、後述する方法により測定される。 The surface contact area ratio of the first surface 61 and the second surface 62 of the fastening member 6 is different. Specifically, the second surface 62 has a higher surface contact area ratio than the first surface 61. The surface contact area ratio is an index showing the degree of unevenness on the surface. The surface contact area ratio is measured by the method described later.
 本実施形態のおむつ1は、図1に示すように、ファスニングテープ7が止着部材6に止着されることにより、着用者の胴が通されるウエスト開口部WH、及び着用者の下肢が通される一対のレッグ開口部LHが形成されて、着用者に装着される。本実施形態において止着部材6は、外層シート5の扁平繊維含有領域Rに接着されているので、該止着部材6と外層シート5との接着性に優れる。これは、止着部材6を接着させる部分に扁平繊維が存在すること、及び表面接触面積率が第1面61よりも大きい第2面62が、外層シート5との接着面になっていることで、外層シート5と止着部材6との接触面積を大きく確保できることによる。また止着部材6は、表面接触面積率の低い方の面である第1面61が、おむつ1における肌対向面側とは反対側の表面に位置するので、外層シート5との接着性を向上させつつ、ファスニングテープ7における係合部71と止着部材6との係合力を容易に確保することができる。
 本実施形態のおむつ1によれば、接着剤の使用量を増やさずに、止着部材6と外層シート5との接合強度を向上させることができ、あるいは止着部材6と外層シート5との接合強度を従来と同程度に維持しながら、接着剤の使用量を減らすことも可能である。
 本実施形態のおむつ1によれば、多量の接着剤を用いなくとも、外層シート5と止着部材6との接着性を担保することができるので、おむつ1の外面の風合いを良好に維持することができるとともに、多量の接着剤による臭いの発生を抑制することができる。
In the diaper 1 of the present embodiment, as shown in FIG. 1, the fastening tape 7 is fastened to the fastening member 6, so that the waist opening WH through which the wearer's torso is passed and the wearer's lower limbs are formed. A pair of leg openings LH to be passed is formed and worn by the wearer. In the present embodiment, since the fastening member 6 is adhered to the flat fiber-containing region R of the outer layer sheet 5, the adhesiveness between the fastening member 6 and the outer layer sheet 5 is excellent. This is because the flat fibers are present in the portion where the fastening member 6 is adhered, and the second surface 62 having a surface contact area ratio larger than that of the first surface 61 is an adhesive surface with the outer layer sheet 5. This is because a large contact area between the outer layer sheet 5 and the fastening member 6 can be secured. Further, in the fastening member 6, the first surface 61, which is the surface having the lower surface contact area ratio, is located on the surface of the diaper 1 opposite to the skin facing surface side, so that the adhesiveness with the outer layer sheet 5 is improved. While improving, the engaging force between the engaging portion 71 and the fastening member 6 in the fastening tape 7 can be easily secured.
According to the diaper 1 of the present embodiment, the bonding strength between the fastening member 6 and the outer layer sheet 5 can be improved without increasing the amount of the adhesive used, or the fastening member 6 and the outer layer sheet 5 can be attached to each other. It is also possible to reduce the amount of adhesive used while maintaining the bond strength at the same level as before.
According to the diaper 1 of the present embodiment, the adhesiveness between the outer layer sheet 5 and the fastening member 6 can be ensured without using a large amount of adhesive, so that the texture of the outer surface of the diaper 1 is maintained well. At the same time, it is possible to suppress the generation of odor due to a large amount of adhesive.
〔表面接触面積率の測定方法〕
 止着部材6から縦方向60mm×横方向30mmの大きさの測定片を切り出す。この測定片を、測定対象の面(第1面61又は第2面62)が上になるように、無加圧の状態で水平な台の上に置く。この測定片の上に透明なアクリル板を置き、さらに該アクリル板上に錘を載置して、測定片が1.7kPaで加圧されるようにする。次いで、加圧した測定片における測定対象の面の表面形状をKeyence社製、高精度形状計測システムKS-1100を用いて測定する。具体的には、測定片における位置ごとの厚みを測定する。測定条件は、測定ピッチ50μm、移動速度10cm/sとし、縦方向30mm×横方向30mmの範囲を測定する。このようにして得られた測定結果(画像)を、Keyence社製、形状解析アプリケーションKS-Analyzerを用いて解析する。そして、測定片において最大厚みとなる位置、及び該最大厚みとの厚み差が200μm以下となる位置とを抽出し、これを「高厚み領域」とする。また、測定片において最大厚みとの厚み差が200μm超となる位置を「低厚み領域」とする。これら高厚み領域及び低厚み領域を二値化処理することにより、高厚み領域の面積を測定する。具体的には、前記画像を(株)日本ローパー社製、Image-Pro Plusに取り込み、コントラストの強調で、白黒コントラストを100に設定する。フィルター処理(メディアン、5×5を5回)によりノイズを除去した後、カウント処理を行い、白又は黒で表示された高厚み領域の総面積を測定する。その後、高厚み領域の総面積を、測定片の面積(縦方向30mm×横方向30mm)で除し、これを表面接触面積率とする。
 外層シート5における扁平繊維含有領域Rの表面接触面積率を測定する場合は、止着部材6を剥がした部分を切り出し、これを測定片とする。
[Measurement method of surface contact area ratio]
A measuring piece having a size of 60 mm in the vertical direction × 30 mm in the horizontal direction is cut out from the fastening member 6. This measuring piece is placed on a horizontal table under no pressure so that the surface to be measured (first surface 61 or second surface 62) faces up. A transparent acrylic plate is placed on the measuring piece, and a weight is placed on the acrylic plate so that the measuring piece is pressurized at 1.7 kPa. Next, the surface shape of the surface to be measured in the pressurized measuring piece is measured using a high-precision shape measuring system KS-1100 manufactured by Keyence. Specifically, the thickness of each position on the measuring piece is measured. The measurement conditions are a measurement pitch of 50 μm and a moving speed of 10 cm / s, and a range of 30 mm in the vertical direction × 30 mm in the horizontal direction is measured. The measurement result (image) thus obtained is analyzed using a shape analysis application KS-Analyzer manufactured by Keyence Corporation. Then, the position where the maximum thickness is obtained in the measurement piece and the position where the thickness difference from the maximum thickness is 200 μm or less are extracted, and this is referred to as a “high thickness region”. Further, the position where the thickness difference from the maximum thickness of the measurement piece exceeds 200 μm is defined as a “low thickness region”. The area of the high-thickness region is measured by binarizing the high-thickness region and the low-thickness region. Specifically, the image is taken into Image-Pro Plus manufactured by Nippon Roper Co., Ltd., and the black-and-white contrast is set to 100 by enhancing the contrast. After removing noise by a filter process (median, 5 × 5 5 times), a count process is performed to measure the total area of the high-thickness region displayed in white or black. Then, the total area of the high-thickness region is divided by the area of the measuring piece (30 mm in the vertical direction × 30 mm in the horizontal direction), and this is taken as the surface contact area ratio.
When measuring the surface contact area ratio of the flat fiber-containing region R in the outer layer sheet 5, the portion where the fastening member 6 is peeled off is cut out and used as a measurement piece.
 外層シート5と止着部材6との接着性及びおむつ1の外面の風合いをより両立させる観点から、外層シート5における扁平繊維含有領域Rの表面接触面積率をS1とし、止着部材6における第2面62の表面接触面積率をS2としたとき、S1に対するS2の比率(S2/S1)は好ましくは0.7以上、より好ましくは0.8以上であり、また好ましくは1.4以下、より好ましくは1.3以下であり、また好ましくは0.7以上1.4以下、より好ましくは0.8以上1.3以下である。 From the viewpoint of further achieving both the adhesiveness between the outer layer sheet 5 and the fastening member 6 and the texture of the outer surface of the diaper 1, the surface contact area ratio of the flat fiber-containing region R in the outer layer sheet 5 is set to S1 and the first in the fastening member 6. When the surface contact area ratio of the two surfaces 62 is S2, the ratio of S2 to S1 (S2 / S1) is preferably 0.7 or more, more preferably 0.8 or more, and preferably 1.4 or less. It is more preferably 1.3 or less, preferably 0.7 or more and 1.4 or less, and more preferably 0.8 or more and 1.3 or less.
 ファスニングテープ7と止着部材6との係合力及び外層シート5と止着部材6との接着性をより両立させる観点から、止着部材6における第1面61の表面接触面積率をS3とし、止着部材6における第2面62の表面接触面積率をS2としたとき、S3に対するS2の比率(S2/S3)は好ましくは1.4以上、より好ましくは1.5以上であり、また好ましくは10以下、より好ましくは9以下であり、また好ましくは1.4以上10以下、より好ましくは1.5以上9以下である。 From the viewpoint of further achieving both the engaging force between the fastening tape 7 and the fastening member 6 and the adhesiveness between the outer layer sheet 5 and the fastening member 6, the surface contact area ratio of the first surface 61 of the fastening member 6 is set to S3. When the surface contact area ratio of the second surface 62 of the fastening member 6 is S2, the ratio of S2 to S3 (S2 / S3) is preferably 1.4 or more, more preferably 1.5 or more, and more preferably. Is 10 or less, more preferably 9 or less, preferably 1.4 or more and 10 or less, and more preferably 1.5 or more and 9 or less.
 外層シート5と止着部材6との接着性をより向上させる観点から、外層シート5の扁平繊維含有領域R、及び止着部材6の第2面62それぞれの表面接触面積率は以下の範囲内であることが好ましい。
 外層シート5は、扁平繊維含有領域Rの表面接触面積率が好ましくは70%以上、より好ましくは80%以上であり、また好ましくは100%以下、より好ましくは95%以下であり、また好ましくは70%以上100%以下、より好ましくは80%以上95%以下である。外層シート5における表面接触面積率は、例えばシートに開孔を形成することで制御してもよい。また、シートに加圧開孔処理をすることで、開孔部以外に扁平繊維含有領域Rを形成することができる。
 止着部材6は、第2面62の表面接触面積率が好ましくは70%以上、より好ましくは80%以上である。第2面62の表面接触面積率の上限値については、特に制限はなく、100%に近ければ近いほど好ましい。
From the viewpoint of further improving the adhesiveness between the outer layer sheet 5 and the fastening member 6, the surface contact area ratios of the flat fiber-containing region R of the outer layer sheet 5 and the second surface 62 of the fastening member 6 are within the following ranges. Is preferable.
In the outer layer sheet 5, the surface contact area ratio of the flat fiber-containing region R is preferably 70% or more, more preferably 80% or more, preferably 100% or less, more preferably 95% or less, and more preferably. It is 70% or more and 100% or less, more preferably 80% or more and 95% or less. The surface contact area ratio in the outer layer sheet 5 may be controlled, for example, by forming an opening in the sheet. Further, by performing the pressure opening treatment on the sheet, the flat fiber-containing region R can be formed in addition to the opening portion.
The surface contact area ratio of the second surface 62 of the fastening member 6 is preferably 70% or more, more preferably 80% or more. The upper limit of the surface contact area ratio of the second surface 62 is not particularly limited, and the closer it is to 100%, the more preferable.
 ファスニングテープ7と止着部材6との係合力をより向上させる観点から、止着部材6は、第1面61の表面接触面積率が好ましくは10%以上、より好ましくは20%以上であり、また好ましくは50%以下、より好ましくは40%以下であり、また好ましくは10%以上50%以下、より好ましくは20%以上40%以下である。 From the viewpoint of further improving the engaging force between the fastening tape 7 and the fastening member 6, the surface contact area ratio of the first surface 61 of the fastening member 6 is preferably 10% or more, more preferably 20% or more. Further, it is preferably 50% or less, more preferably 40% or less, preferably 10% or more and 50% or less, and more preferably 20% or more and 40% or less.
 外層シート5と止着部材6との接着性をより向上させる観点から、扁平繊維含有領域R及び第2面62それぞれは、平均摩擦係数MIUが好ましくは0.2以下、より好ましくは0.19以下である。扁平繊維含有領域R及び第2面62それぞれの平均摩擦係数MIUの下限値については、特に制限はなく、0に近ければ近いほど好ましい。 From the viewpoint of further improving the adhesiveness between the outer layer sheet 5 and the fastening member 6, the average friction coefficient MIU of each of the flat fiber-containing region R and the second surface 62 is preferably 0.2 or less, more preferably 0.19. It is as follows. The lower limit of the average friction coefficient MIU of each of the flat fiber-containing region R and the second surface 62 is not particularly limited, and the closer it is to 0, the more preferable.
 上記と同様の観点から、扁平繊維含有領域R及び第2面62それぞれは、摩擦係数の平均偏差MMDが好ましくは0.008以下、より好ましくは0.007以下である。扁平繊維含有領域R及び第2面62それぞれは、摩擦係数のMMDの下限値について特に制限はなく、0に近ければ近いほど好ましい。 From the same viewpoint as above, the average deviation MMD of the friction coefficient of each of the flat fiber-containing region R and the second surface 62 is preferably 0.008 or less, more preferably 0.007 or less. There is no particular limitation on the lower limit of the MMD of the friction coefficient for each of the flat fiber-containing region R and the second surface 62, and the closer it is to 0, the more preferable.
〔平均摩擦係数MIU及び摩擦係数の平均偏差MMDの測定方法〕
 KES-FB4表面試験機(カトーテック株式会社製)を用いて、測定対象上に接触子により5kPa(50gf/cm2)の荷重を加えた状態下に、該接触子を0.1cm/secの一定速度で水平方向に3cm移動させる。この接触子を移動させた領域の摩擦係数及び摩擦係数の平均偏差を横方向Yに離間させた位置3点で計測し、その平均値をシートの平均摩擦係数MIU及び摩擦係数の平均偏差MMDとする。
 測定対象が外層シート5の扁平繊維含有領域Rである場合は、止着部材6を剥がした部分を扁平繊維含有領域Rとし、平均摩擦係数MIU及び摩擦係数の平均偏差MMDを測定する。
[Measurement method of average friction coefficient MIU and average deviation MMD of friction coefficient]
Using a KES-FB4 surface tester (manufactured by Kato Tech Co., Ltd.), the contact was placed at 0.1 cm / sec under a load of 5 kPa (50 gf / cm 2 ) with a contact on the measurement target. Move 3 cm horizontally at a constant speed. The average deviations of the friction coefficient and the friction coefficient in the region where the contact is moved are measured at three points separated in the lateral direction Y, and the average values are taken as the average friction coefficient MIU of the sheet and the average deviation MMD of the friction coefficient. do.
When the measurement target is the flat fiber-containing region R of the outer layer sheet 5, the portion where the fastening member 6 is peeled off is defined as the flat fiber-containing region R, and the average friction coefficient MIU and the average deviation MMD of the friction coefficient are measured.
 外層シート5と止着部材6とは接着剤を介して接着されている。接着剤としては、ホットメルト接着剤等の公知のものを用いることができる。
 外層シート5と止着部材6との接合強度を確保しつつ、おむつ1の非肌対向面における風合いをより向上させる観点から、外層シート5と止着部材6とを接着する接着剤の使用量は、10g/m以上、より好ましくは15g/m以上であり、また好ましくは30g/m以下、より好ましくは25g/m以下であり、また好ましくは10g/m以上30g/m以下、より好ましくは15g/m上25g/m以下である。
The outer layer sheet 5 and the fastening member 6 are adhered to each other via an adhesive. As the adhesive, a known adhesive such as a hot melt adhesive can be used.
Amount of adhesive used to bond the outer layer sheet 5 and the fastening member 6 from the viewpoint of further improving the texture of the diaper 1 on the non-skin facing surface while ensuring the bonding strength between the outer layer sheet 5 and the fastening member 6. Is 10 g / m 2 or more, more preferably 15 g / m 2 or more, preferably 30 g / m 2 or less, more preferably 25 g / m 2 or less, and preferably 10 g / m 2 or more and 30 g / m. It is 2 or less, more preferably 15 g / m 2 and 25 g / m 2 or less.
 湿度が高い条件下でも外層シート5と止着部材6との接着性を担保する観点から、扁平繊維含有領域R又は第2面62に、接着性向上剤が塗工されていることが好ましい。すなわち、外層シート5及び止着部材6それぞれの接着部分に接着性向上剤が塗工されていることが好ましい。接着性向上剤は、接着剤による接着性を向上させるものである。斯かる接着性向上剤を塗工した部材を、接着剤で接着させると、接着剤単独で接着させたものよりも強固に接着させることができる。接着性向上剤としては、疎水性の物質からなるものを用いることができる。接着性向上剤は、成分として、油性成分を含むことが好ましい。油性成分としては、植物油、シリコーン系化合物、C12~C22脂肪酸又はそのグリセロールエステル化合物、C12~C44脂肪酸エーテル、C12~C22脂肪アルコール、ワセリン等が挙げられる。
 これらの中でも植物油を含むことが好ましい。植物油としては、オリーブ油、ホホバ油、ライス油、シアバター、茶油、アロエ油、アルガン油、桃油等が挙げられる。
 接着性向上剤には、上記油性成分の一種又は二種以上を併用することができ、該接着性向上剤としては、上記の一種又は二種以上を含む組成物を用いることができる。接着性向上剤としては、好ましくはシアバター、アルガン油又は桃油を含むスキンケア剤、ステアリルアルコールを含むスキンケア剤等を用いることができる。
 接着性向上剤が扁平繊維含有領域Rに塗工されている場合、該扁平繊維含有領域Rの止着部材6が接着される部分に塗工されていればよい。接着性向上剤は、扁平繊維含有領域R及び第2面62の何れか一方に塗工されていてもよく、扁平繊維含有領域R及び第2面62の双方に塗工されていてもよい。
From the viewpoint of ensuring the adhesiveness between the outer layer sheet 5 and the fastening member 6 even under high humidity conditions, it is preferable that the flat fiber-containing region R or the second surface 62 is coated with an adhesiveness improving agent. That is, it is preferable that the adhesiveness improving agent is applied to the adhesive portions of the outer layer sheet 5 and the fastening member 6. The adhesiveness improving agent improves the adhesiveness of the adhesive. When the member coated with such an adhesiveness improving agent is adhered with an adhesive, it can be adhered more firmly than the one adhered with the adhesive alone. As the adhesiveness improving agent, one made of a hydrophobic substance can be used. The adhesiveness improver preferably contains an oily component as a component. Examples of the oily component include vegetable oils, silicone compounds, C 12 to C 22 fatty acids or glycerol ester compounds thereof, C 12 to C 44 fatty acid ethers, C 12 to C 22 fatty alcohols, petrolatum and the like.
Among these, it is preferable to contain vegetable oil. Examples of vegetable oils include olive oil, jojoba oil, rice oil, shea butter, tea oil, aloe oil, argan oil, and peach oil.
As the adhesiveness improver, one or more of the above oily components can be used in combination, and as the adhesiveness improver, a composition containing the above one or more of the above oily components can be used. As the adhesiveness improving agent, a skin care agent containing shea butter, argan oil or peach oil, a skin care agent containing stearyl alcohol and the like can be preferably used.
When the adhesiveness improving agent is applied to the flat fiber-containing region R, it may be applied to the portion to which the fastening member 6 of the flat fiber-containing region R is adhered. The adhesiveness improving agent may be applied to either one of the flat fiber-containing region R and the second surface 62, or may be applied to both the flat fiber-containing region R and the second surface 62.
 第1面61よりも第2面62の表面接触面積率をより容易に高める観点から、止着部材6の第2面62には、繊維間の空隙を閉塞する空隙閉塞処理が施されていることが好ましい。空隙閉塞処理は、第2面62を形成する繊維どうし間の空隙を閉塞する方法を特に制限なく用いることができる。斯かる処理としては、熱処理や、超音波処理、インク塗工処理等が挙げられる。 From the viewpoint of increasing the surface contact area ratio of the second surface 62 more easily than the first surface 61, the second surface 62 of the fastening member 6 is subjected to a void closing treatment for closing the voids between the fibers. Is preferable. As the void closing treatment, a method of closing the voids between the fibers forming the second surface 62 can be used without particular limitation. Examples of such treatment include heat treatment, ultrasonic treatment, ink coating treatment and the like.
 上述した実施形態におけるおむつの各部の形成材料について詳述する。表面シート2、防漏シート3及び吸収体4としてはそれぞれ、吸収性物品に従来用いられているものを特に制限なく用いることができる。
 表面シート2としては例えば、液透過性の不織布及び開孔フィルム等を用いることができる。
 防漏シート3としては、液難透過性の樹脂フィルムや、樹脂フィルムと不織布等とのラミネート等を用いることができる。
 吸収体4は、吸収性コア4aとして、木材パルプ、親水化処理された合成繊維等の親水性繊維の集合体や、該集合体に吸水性ポリマーを保持させたものを用いることができる。また、コアラップシート4bとしては、表面シート2と同様のものを用いることができる。
The material for forming each part of the diaper in the above-described embodiment will be described in detail. As the surface sheet 2, the leak-proof sheet 3 and the absorber 4, those conventionally used for absorbent articles can be used without particular limitation.
As the surface sheet 2, for example, a liquid-permeable non-woven fabric, a perforated film, or the like can be used.
As the leak-proof sheet 3, a liquid-impermeable resin film, a laminate of the resin film and a non-woven fabric, or the like can be used.
As the absorbent core 4, as the absorbent core 4a, an aggregate of hydrophilic fibers such as wood pulp and a hydrophilized synthetic fiber, or an aggregate in which a water-absorbing polymer is retained can be used. Further, as the core wrap sheet 4b, the same one as the surface sheet 2 can be used.
 外層シート5及びカフ形成用シート16bは、例えば各種製法による不織布を用いることができ、例えば、スパンボンド不織布、エアスルー不織布、スパンレース不織布、ヒートロール不織布、メルトブローン不織布、又はこれらの積層不織布等を用いることができる。外層シートは、一枚のシートで構成されていてもよく、これに代えて、複数枚のシートの積層体で構成されていてもよい。また、カフ形成用シート16bとしては、撥水性の不織布を用いてもよい。
 防漏カフ16におけるカフ形成用弾性部材16aや、レッグギャザー形成用弾性部材15等の弾性部材は、この種の吸収性物品に通常用いられる各種公知の弾性材料を特に制限なく用いることができる。弾性材料としては、例えば、スチレン-ブタジエン、ブタジエン、イソプレン、ネオプレン等の合成ゴム、天然ゴム、EVA、伸縮性ポリオレフィン、ポリウレタン等が挙げられる。弾性部材の形態としては、断面が矩形、正方形、円形、多角形状等の糸状(糸ゴム等)若しくは紐状(平ゴム等)のもの、又はマルチフィラメントタイプの糸状のもの等を好ましく用いることができる。
For the outer layer sheet 5 and the cuff forming sheet 16b, for example, non-woven fabrics produced by various manufacturing methods can be used. be able to. The outer layer sheet may be composed of one sheet, or may be composed of a laminated body of a plurality of sheets instead. Further, as the cuff forming sheet 16b, a water-repellent nonwoven fabric may be used.
As the elastic member 16a for forming the cuff and the elastic member 15 for forming the leg gather in the leak-proof cuff 16, various known elastic materials usually used for this kind of absorbent article can be used without particular limitation. Examples of the elastic material include synthetic rubber such as styrene-butadiene, butadiene, isoprene and neoprene, natural rubber, EVA, elastic polyolefin and polyurethane. As the form of the elastic member, a thread-like (thread rubber, etc.) or string-like (flat rubber, etc.) having a rectangular, square, circular, or polygonal cross section, or a multifilament type thread-like member is preferably used. can.
 ファスニングテープ7を形成するテープ基材70及び係合部71、並びに止着部材6の各形成材料は、通常、展開型の使い捨ておむつに用いられるものであれば、特に制限なく用いることができる。また、係合部71における係合突起の形状は特に制限されず、フック形、錨形、鉤形等の形状とすることができる。
 例えば、ファスニングテープ7及び止着部材6には、「マジックテープ(登録商標)」(クラレ社製)、「クイックロン(登録商標)」(YKK社製)、「マジクロス(登録商標)」(カネボウベルタッチ社製)等のメカニカルファスナーを用いることができる。係合を容易にする観点から、止着部材6に不織布を用いる場合は、エアスルー不織布であることが好ましい。
 テープ基材70の形成材料としては、ポリエチレンや、ポリプロピレン、ポリエチレンテレフタラート等などの合成樹脂、及びこれら合成樹脂2種以上の複合材料からなるシートや不織布等を用いることができる。
The tape base material 70 and the engaging portion 71 forming the fastening tape 7, and the forming materials of the fastening member 6 can be used without particular limitation as long as they are usually used for a deployable disposable diaper. Further, the shape of the engaging protrusion in the engaging portion 71 is not particularly limited, and may be a hook shape, an anchor shape, a hook shape, or the like.
For example, for the fastening tape 7 and the fastening member 6, "Magic Tape (registered trademark)" (manufactured by Kuraray), "Quicklon (registered trademark)" (manufactured by YKK), and "Majicross (registered trademark)" (Kanebo) Mechanical fasteners such as those manufactured by Belltouch) can be used. When a non-woven fabric is used for the fastening member 6, it is preferably an air-through non-woven fabric from the viewpoint of facilitating engagement.
As the material for forming the tape base material 70, a synthetic resin such as polyethylene, polypropylene, polyethylene terephthalate, etc., and a sheet or non-woven fabric made of a composite material of two or more kinds of these synthetic resins can be used.
 第1面61及び第2面62の表面接触面積率をより容易に異ならせる観点から、止着部材6は、第1面61を形成する層及び第2面62を形成する層が積層した、2層以上の積層構造を有していることが好ましい。斯かる形態の止着部材6として、メカニカルファスナーのメス材と不織布とが積層したもの、例えば係合突起が直接係合可能な不織布と他の不織布とが積層したもの等が挙げられる。
 止着部材6が前記積層構造を有している場合、第2面62の表面接触面積率を第1面61よりも容易に高くする観点から、第2面62を形成する層の坪量は好ましくは5g/m以上、より好ましくは10g/m以上であり、また好ましくは35g/m以下、より好ましくは30g/m以下であり、また好ましくは5g/m以上35g/m以下、より好ましくは10g/m上30g/m以下である。
From the viewpoint of making the surface contact area ratios of the first surface 61 and the second surface 62 different more easily, the fastening member 6 is formed by laminating a layer forming the first surface 61 and a layer forming the second surface 62. It is preferable to have a laminated structure of two or more layers. Examples of the fastening member 6 having such a form include a laminating female material of a mechanical fastener and a non-woven fabric, for example, a laminating non-woven fabric to which an engaging protrusion can be directly engaged and another non-woven fabric.
When the fastening member 6 has the laminated structure, the basis weight of the layer forming the second surface 62 is set from the viewpoint of easily increasing the surface contact area ratio of the second surface 62 as compared with the first surface 61. It is preferably 5 g / m 2 or more, more preferably 10 g / m 2 or more, preferably 35 g / m 2 or less, more preferably 30 g / m 2 or less, and preferably 5 g / m 2 or more and 35 g / m. It is 2 or less, more preferably 10 g / m 2 and 30 g / m 2 or less.
 止着部材6は、図2に示すように、平面視においてレッグギャザー形成用弾性部材15と重なっていないことが、おむつ1の着用時における外層シート5と止着部材6との接着性の観点から好ましい。特に、縦方向Xに関し、おむつ1の展開且つ伸長状態において、レッグギャザー形成用弾性部材15と止着部材6とが離間していることが好ましい。これにより、接着剤量を減らしても、外層シート5と止着部材6との接着性を着用時においてもより安定して維持できる。
 上記の効果がより確実に奏される観点から、縦方向Xにおけるレッグギャザー形成用弾性部材15と止着部材6との離間距離は、好ましくは10mm以上、より好ましくは15mm以上である。前記離間距離は、おむつ1の展開且つ伸長状態における距離であって、腹側部Aにおける、レッグギャザー形成用弾性部材15の縦方向Xの端部と、止着部材6の股下部C側の端部との間の縦方向Xに沿う距離である。
As shown in FIG. 2, the fact that the fastening member 6 does not overlap with the leg gather forming elastic member 15 in a plan view is a viewpoint of adhesiveness between the outer layer sheet 5 and the fastening member 6 when the diaper 1 is worn. Is preferable. In particular, in the vertical direction X, it is preferable that the leg gather forming elastic member 15 and the fastening member 6 are separated from each other in the expanded and extended state of the diaper 1. As a result, even if the amount of the adhesive is reduced, the adhesiveness between the outer layer sheet 5 and the fastening member 6 can be maintained more stably even when worn.
From the viewpoint that the above effect is more reliably achieved, the separation distance between the leg gather forming elastic member 15 and the fastening member 6 in the vertical direction X is preferably 10 mm or more, more preferably 15 mm or more. The separation distance is the distance in the expanded and extended state of the diaper 1, and is the end portion of the elastic member 15 for forming leg gathers in the ventral side A in the vertical direction X and the crotch lower portion C side of the fastening member 6. The distance along the vertical direction X between the ends.
 おむつ1の着用時における外層シート5と止着部材6との接着性をより向上させる観点から、止着部材6は、図2に示すように、平面視において防漏カフ16の伸縮領域と重ならないことが好ましい。防漏カフ16の伸縮領域は、カフ形成用弾性部材16aによって縦方向Xに伸縮可能な領域である。止着部材6が前記伸縮領域と重ならない形態の例としては、平面視において止着部材6が防漏カフ16自体に重なっていない形態が挙げられる他、平面視において止着部材6が、カフ形成用弾性部材16aによる伸縮能を有する部分と重なっていない形態が挙げられる。例えば、止着部材6が、カフ形成用弾性部材16aにおいて伸縮不能になっている部分のみに重なっている形態や、防漏カフ16において伸縮不能になっている部分のみに重なっている形態等が挙げられる。「カフ形成用弾性部材16aにおいて伸縮不能になっている部分」は、例えば、該弾性部材16aがカフ形成用シート16bに非伸長状態で配置されている部分である。「防漏カフ16において伸縮不能になっている部分」は、例えば、カフ形成用シート16bがおむつ1の他の構成部材に固定されて伸縮不能となった部分である。 From the viewpoint of further improving the adhesiveness between the outer layer sheet 5 and the fastening member 6 when the diaper 1 is worn, the fastening member 6 is heavy with the expansion / contraction region of the leakage-proof cuff 16 in a plan view, as shown in FIG. It is preferable not to be. The expansion / contraction region of the leakage-proof cuff 16 is a region that can be expanded / contracted in the vertical direction X by the elastic member 16a for forming the cuff. An example of a form in which the fastening member 6 does not overlap with the expansion / contraction region includes a form in which the fastening member 6 does not overlap the leakage-proof cuff 16 itself in a plan view, and the fastening member 6 is a cuff in a plan view. Examples thereof include a form in which the elastic member 16a for forming does not overlap with the stretchable portion. For example, the fastening member 6 may be overlapped only with the non-stretchable portion of the cuff forming elastic member 16a, or may be overlapped only with the non-stretchable portion of the leak-proof cuff 16. Can be mentioned. The "non-stretchable portion of the cuff-forming elastic member 16a" is, for example, a portion in which the elastic member 16a is arranged on the cuff-forming sheet 16b in a non-extended state. The “non-stretchable portion of the leak-proof cuff 16” is, for example, a portion where the cuff forming sheet 16b is fixed to another component of the diaper 1 and becomes non-stretchable.
 防漏カフ16は、着用者の肌に向かって起立するときの起立端となる基端部と、自由端部とを有している。防漏カフ16は、基端部と自由端部との間に縦方向Xに延びる折り曲げ部を有し、該折り曲げ部と該自由端部との間が横方向Y外方に張り出していることが好ましい。より詳細には、防漏カフ16は、基端部と該折り曲げ部との間に位置する第1起立部、及び該折り曲げ部と自由端部との間に位置する第2起立部を有し、該第2起立部が横方向Y外方に延びていることが好ましい。斯かる構成により、外層シート5の中央領域(一対の防漏カフ16,16間の領域)が平坦になり易くなって、止着部材6と外層シート5との接着性をより安定させることができる。特に、止着部材6の横方向Yの中央側において、第1面61に対する防漏カフ16の伸縮による皺の影響が小さくなるので、ファスニングテープ7と止着部材6の第1面61との止着がより確実となる。斯かる効果は、幼児用等の小さいサイズのおむつ1に有効である。さらに、第2起立部を有することによって、着用者の肌と防漏カフ16との接触面が大きくなるので、排泄物の横漏れ抑制性能を向上できる。
 また、防漏カフ16の第2起立部が複数のカフ形成用弾性部材16aを備える場合、おむつ1の厚み方向においてカフ形成用弾性部材16aと止着部材6とが離れるので、止着部材6に該弾性部材の伸縮による皺が生じ難くなる点で好ましい。
The leak-proof cuff 16 has a base end portion that becomes an upright end when standing up toward the wearer's skin, and a free end portion. The leak-proof cuff 16 has a bent portion extending in the vertical direction X between the base end portion and the free end portion, and the space between the bent portion and the free end portion projects laterally Y outward. Is preferable. More specifically, the leak-proof cuff 16 has a first upright portion located between the base end and the bent portion, and a second upright portion located between the bent portion and the free end portion. It is preferable that the second standing portion extends outward in the lateral direction Y. With such a configuration, the central region of the outer layer sheet 5 (the region between the pair of leakage-proof cuffs 16 and 16) tends to be flattened, and the adhesiveness between the fastening member 6 and the outer layer sheet 5 can be further stabilized. can. In particular, on the central side of the fastening member 6 in the lateral direction Y, the influence of wrinkles due to the expansion and contraction of the leakage-proof cuff 16 on the first surface 61 is reduced, so that the fastening tape 7 and the first surface 61 of the fastening member 6 are combined. The fastening is more reliable. Such an effect is effective for a small size diaper 1 for infants and the like. Further, by having the second standing portion, the contact surface between the wearer's skin and the leakage-proof cuff 16 becomes large, so that the performance of suppressing lateral leakage of excrement can be improved.
Further, when the second standing portion of the leak-proof cuff 16 includes a plurality of elastic members 16a for forming a cuff, the elastic member 16a for forming the cuff and the fastening member 6 are separated from each other in the thickness direction of the diaper 1, so that the fastening member 6 is separated. It is preferable in that wrinkles are less likely to occur due to expansion and contraction of the elastic member.
 以上、本発明をその好ましい実施形態に基づき説明したが、本発明は上述した実施形態に限定されない。
 また、上述した吸収性物品は、止着テープを有するいわゆる展開型の使い捨ておむつであったが、例えば、おむつカバー(パッドホルダー)や胴回りで着脱する帯状体に適用可能であり、乳幼児用のものであっても、成人用のものであってもよい。本発明の吸収性物品には、人体から排出される体液(尿、軟便、経血、汗等)の吸収に用いられる物品が広く包含される。例えば、失禁パッド、生理用ナプキン、生理用ショーツ等が包含される。
Although the present invention has been described above based on the preferred embodiment thereof, the present invention is not limited to the above-described embodiment.
Further, the above-mentioned absorbent article was a so-called deployable disposable diaper having a fastening tape, but can be applied to, for example, a diaper cover (pad holder) or a band-shaped body that can be attached and detached around the waist, and is intended for infants. It may be for adults. The absorbent article of the present invention broadly includes articles used for absorbing body fluids (urine, loose stool, menstrual blood, sweat, etc.) discharged from the human body. For example, incontinence pads, sanitary napkins, sanitary shorts and the like are included.
 上述した本発明の実施形態に関し、さらに以下の吸収性物品を開示する。
<1>
 着用者の前後方向に対応する縦方向及び該縦方向に直交する横方向を有するとともに、着用者の股間部に配される股下部、並びに該股下部の前後に延在する腹側部及び背側部を有しており、該背側部の前記縦方向に沿う両側縁部に設けられたファスニングテープ、及び該腹側部の非肌対向面に設けられ、該ファスニングテープを止着可能な止着部材を備える、吸収性物品であって、
 前記腹側部の非肌対向面を形成する外層シートは、少なくとも非肌対向面側の表面に扁平繊維が存在する扁平繊維含有領域を有しており、
 前記止着部材は、前記ファスニングテープが止着される第1面と、該第1面とは反対側の第2面とを有し、該第2面は前記第1面よりも表面接触面積率が高く、前記第2面が前記扁平繊維含有領域に接着されている、吸収性物品。
The following absorbent articles are further disclosed with respect to the above-described embodiment of the present invention.
<1>
It has a vertical direction corresponding to the front-back direction of the wearer and a lateral direction orthogonal to the vertical direction, and is arranged in the crotch part of the wearer, and the ventral side and the back extending in the front-back direction of the crotch part. It has a side portion, and is provided on both side edges of the dorsal portion along the longitudinal direction, and is provided on a non-skin facing surface of the ventral side portion, and the fastening tape can be fastened. An absorbent article with a fastening member,
The outer layer sheet forming the non-skin facing surface on the ventral side has a flat fiber-containing region in which flat fibers are present on at least the surface on the non-skin facing surface side.
The fastening member has a first surface to which the fastening tape is fastened and a second surface opposite to the first surface, and the second surface has a surface contact area larger than that of the first surface. An absorbent article having a high rate and having the second surface adhered to the flat fiber-containing area.
<2>
 前記扁平繊維含有領域における前記扁平繊維の存在率は、60%以上、好ましくは70%以上である、前記<1>に記載の吸収性物品。
<3>
 前記外層シートにおける前記扁平繊維含有領域の表面接触面積率をS1とし、前記止着部材における前記第2面の表面接触面積率をS2としたとき、S1に対するS2の比率(S2/S1)は、0.7以上1.4以下、好ましくは0.8以上1.3以下である、前記<1>又は<2>に記載の吸収性物品。
<4>
 前記止着部材における前記第1面の表面接触面積率をS3とし、前記止着部材における前記第2面の表面接触面積率をS2としたとき、S3に対するS2の比率(S2/S3)は1.4以上10以下、好ましくは1.5以上9以下である、前記<1>~<3>の何れか1に記載の吸収性物品。
<5>
 前記外層シートは、前記扁平繊維含有領域の表面接触面積率が70%以上である、前記<1>~<4>の何れか1に記載の吸収性物品。
<6>
 前記外層シートは、前記扁平繊維含有領域の表面接触面積率が70%以上100%以下、好ましくは80%以上95%以下である、前記<1>~<5>の何れか1に記載の吸収性物品。
<7>
 前記止着部材は、前記第2面の表面接触面積率が70%以上である、前記<1>~<6>の何れか1に記載の吸収性物品。
<8>
 前記止着部材は、前記第2面の表面接触面積率が80%以上であり、100%以下である、前記<1>~<7>の何れか1に記載の吸収性物品。
<9>
 前記止着部材は、前記第1面の表面接触面積率が50%以下である、前記<1>~<8>の何れか1に記載の吸収性物品。
<10>
 前記止着部材は、前記第1面の表面接触面積率が10%以上50%以下、好ましくは20%以上40%以下である、前記<1>~<9>の何れか1に記載の吸収性物品。
<2>
The absorbent article according to <1>, wherein the presence rate of the flat fibers in the flat fiber-containing region is 60% or more, preferably 70% or more.
<3>
When the surface contact area ratio of the flat fiber-containing region in the outer layer sheet is S1 and the surface contact area ratio of the second surface of the fastening member is S2, the ratio of S2 to S1 (S2 / S1) is. The absorbent article according to <1> or <2>, which is 0.7 or more and 1.4 or less, preferably 0.8 or more and 1.3 or less.
<4>
When the surface contact area ratio of the first surface of the fastening member is S3 and the surface contact area ratio of the second surface of the fastening member is S2, the ratio of S2 to S3 (S2 / S3) is 1. The absorbent article according to any one of <1> to <3>, which is 4 or more and 10 or less, preferably 1.5 or more and 9 or less.
<5>
The absorbent article according to any one of <1> to <4>, wherein the outer layer sheet has a surface contact area ratio of 70% or more in the flat fiber-containing region.
<6>
The absorption according to any one of <1> to <5>, wherein the outer layer sheet has a surface contact area ratio of 70% or more and 100% or less, preferably 80% or more and 95% or less in the flat fiber-containing region. Sex goods.
<7>
The absorbent article according to any one of <1> to <6>, wherein the fastening member has a surface contact area ratio of 70% or more on the second surface.
<8>
The absorbent article according to any one of <1> to <7>, wherein the fastening member has a surface contact area ratio of 80% or more and 100% or less on the second surface.
<9>
The absorbent article according to any one of <1> to <8>, wherein the fastening member has a surface contact area ratio of 50% or less on the first surface.
<10>
The absorption according to any one of <1> to <9>, wherein the fastening member has a surface contact area ratio of 10% or more and 50% or less, preferably 20% or more and 40% or less on the first surface. Sex goods.
<11>
 前記扁平繊維含有領域及び前記第2面それぞれは、平均摩擦係数MIUが0.2以下である、前記<1>~<10>の何れか1に記載の吸収性物品。
<12>
 前記扁平繊維含有領域及び前記第2面それぞれは、摩擦係数の平均偏差MMDが0.008以下である、前記<1>~<11>の何れか1に記載の吸収性物品。
<13>
 前記扁平繊維含有領域又は前記第2面に、接着性向上剤が塗工されている、前記<1>~<12>の何れか1に記載の吸収性物品。
<14>
 前記外層シートと前記止着部材とを接着する接着剤の使用量は、10g/m以上30g/m以下、好ましくは15g/m上25g/m以下である、前記<1>~<13>の何れか1に記載の吸収性物品。
<15>
 前記止着部材が、前記第1面を形成する層及び前記第2面を形成する層が積層した積層構造を有している、前記<1>~<14>の何れか1に記載の吸収性物品。
<16>
 前記第2面を形成する層の坪量は、5g/m以上35g/m以下、好ましくは10g/m上30g/m以下である、前記<15>に記載の吸収性物品。
<17>
 前記吸収性物品の前記縦方向に沿う両側部それぞれには、レッグギャザー形成用弾性部材が、該縦方向に延びるように伸長状態で配されており、
 前記止着部材は、平面視において前記レッグギャザー形成用弾性部材と重なっていない、前記<1>~<16>の何れか1に記載の吸収性物品。
<18>
 前記縦方向における前記レッグギャザー形成用弾性部材と前記止着部材との離間距離が、10mm以上、好ましくは15mm以上である、前記<17>に記載の吸収性物品。
<19>
 吸収体を含む吸収性本体の前記縦方向に沿う両側部に一対の防漏カフを備えており、
 前記止着部材は、平面視において前記防漏カフの伸縮領域と重なっていない、前記<1>~<18>の何れか1に記載の吸収性物品。
<20>
 前記止着部材は、前記防漏カフが備えるカフ形成用弾性部材による伸縮能を有する部分と重なっていない、前記<19>に記載の吸収性物品。
<11>
The absorbent article according to any one of <1> to <10>, wherein the flat fiber-containing region and the second surface each have an average friction coefficient of 0.2 or less.
<12>
The absorbent article according to any one of <1> to <11>, wherein the flat fiber-containing region and the second surface each have an average deviation MMD of friction coefficient of 0.008 or less.
<13>
The absorbent article according to any one of <1> to <12>, wherein the flat fiber-containing region or the second surface is coated with an adhesiveness improving agent.
<14>
The amount of the adhesive used to bond the outer layer sheet and the fastening member is 10 g / m 2 or more and 30 g / m 2 or less, preferably 15 g / m 2 above 25 g / m 2 or less. The absorbent article according to any one of <13>.
<15>
The absorption according to any one of <1> to <14>, wherein the fastening member has a laminated structure in which a layer forming the first surface and a layer forming the second surface are laminated. Sex goods.
<16>
The absorbent article according to <15>, wherein the basis weight of the layer forming the second surface is 5 g / m 2 or more and 35 g / m 2 or less, preferably 10 g / m 2 above 30 g / m 2 or less.
<17>
Elastic members for forming leg gathers are arranged in an extended state so as to extend in the vertical direction on each of both side portions of the absorbent article along the vertical direction.
The absorbent article according to any one of <1> to <16>, wherein the fastening member does not overlap with the leg gather forming elastic member in a plan view.
<18>
The absorbent article according to <17>, wherein the distance between the leg gather forming elastic member and the fastening member in the vertical direction is 10 mm or more, preferably 15 mm or more.
<19>
A pair of leak-proof cuffs are provided on both sides of the absorbent body including the absorber along the vertical direction.
The absorbent article according to any one of <1> to <18>, wherein the fastening member does not overlap the expansion / contraction region of the leakage-proof cuff in a plan view.
<20>
The absorbent article according to <19>, wherein the fastening member does not overlap with a portion of the leak-proof cuff that has an elastic member for forming a cuff.
<21>
 前記防漏カフは、着用者の肌に向かって起立するときの起立端となる基端部と、自由端部と、該基端部と該自由端部との間に前記縦方向に延びる折り曲げ部とを有しており、
 さらに、前記基端部と前記折り曲げ部との間に位置する第1起立部、及び該折り曲げ部と自由端部との間に位置する第2起立部とを有しており、
 前記第2起立部が前記横方向外方に延びている、前記<19>又は<20>に記載の吸収性物品。
<22>
 前記防漏カフは、前記第2起立部に複数のカフ形成用弾性部材を備えている、前記<21>に記載の吸収性物品。
<21>
The leak-proof cuff is a bending extending in the vertical direction between a base end portion, a free end portion, and the base end portion and the free end portion, which are the standing ends when standing toward the wearer's skin. Has a part and
Further, it has a first standing portion located between the base end portion and the bent portion, and a second standing portion located between the bent portion and the free end portion.
The absorbent article according to <19> or <20>, wherein the second standing portion extends outward in the lateral direction.
<22>
The absorbent article according to <21>, wherein the leak-proof cuff is provided with a plurality of elastic members for forming a cuff in the second upright portion.
 以下、実施例により本発明をさらに詳細に説明する。しかしながら本発明の範囲は、かかる実施例に制限されない。特に断らない限り、「%」は「質量%」を意味する。 Hereinafter, the present invention will be described in more detail by way of examples. However, the scope of the invention is not limited to such examples. Unless otherwise specified, "%" means "mass%".
〔実施例1〕
 上述したおむつにおける、外層シート5及び止着部材6を用意した。ポリエチレンテレフタラート及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布(坪量20g/m)に対し、カレンダー処理を施して扁平繊維含有領域Rを形成し、これを外層シート5とした。カレンダー処理は、金属製のカレンダーロール及び樹脂ロールを用いて二段カレンダー加工にて行った。一段目のカレンダー加工は、非加熱状態で、線圧255N/cmの条件で行い、二段目のカレンダー加工は非加熱状態で、線圧115N/cmの条件で行った。また、止着部材6として、ポリプロピレン及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布A1(坪量20g/m)と、ポリプロピレン及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布A2(坪量15g/m)とを積層し、これら両エアスルー不織布A1,A2をエンボス加工により一体化したシートを作製した。
 また、外層シート5に止着部材6を接着させた複合部材を作製した。具体的には、外層シート5の扁平繊維含有領域Rに、前記不織布A1が第2面となるように、止着部材6を接着剤〔ゴム系(スチレン-ブタジエン系)の汎用ホットメルト接着剤〕を用いて固定し、これを複合部材とした。接着剤の使用量は20g/mとした。
[Example 1]
The outer layer sheet 5 and the fastening member 6 in the above-mentioned diaper were prepared. An air-through nonwoven fabric (basis weight 20 g / m 2 ) composed of polyethylene terephthalate and polyethylene composite fibers was subjected to calender treatment to form a flat fiber-containing region R, which was used as an outer layer sheet 5. The calendar processing was performed by a two-stage calendar processing using a metal calendar roll and a resin roll. The first-stage calendar processing was performed in a non-heated state under a linear pressure of 255 N / cm, and the second-stage calendar processing was performed in a non-heated state under a linear pressure of 115 N / cm. Further, as the fastening member 6, the air-through nonwoven fabric A1 (basis weight 20 g / m 2 ) made of polypropylene and polyethylene composite fibers and the air-through nonwoven fabric A2 (basis weight 15 g) made of polypropylene and polyethylene composite fibers are used. / M2 ) was laminated to prepare a sheet in which both air-through nonwoven fabrics A1 and A2 were integrated by embossing.
Further, a composite member in which the fastening member 6 was adhered to the outer layer sheet 5 was produced. Specifically, the adhesive member 6 is attached to the flat fiber-containing region R of the outer layer sheet 5 so that the nonwoven fabric A1 is on the second surface [rubber-based (styrene-butadiene-based) general-purpose hot-melt adhesive. ] Was used to fix it, and this was used as a composite member. The amount of the adhesive used was 20 g / m 2 .
〔実施例2〕
 外層シート5として、ポリエチレンテレフタラート及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布(坪量21g/m)に対し、加圧開孔処理を施して、開孔部以外は扁平繊維含有領域Rを形成しつつ、開孔により表面接触面積率を制御したシートを作製した。
 止着部材6として、ポリエチレンテレフタラート及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布A3(坪量15g/m)と、ポリエチレンテレフタラート及びポリエチレンの複合繊維を構成繊維とするエアスルー不織布A4(坪量10g/m)とを積層し、エンボス加工により一体化したシートを作製した。
 また、前記止着部材6を、前記不織布A3が第2面となるように、外層シート5の扁平繊維含有領域Rに固定した点以外は、実施例1と同様の方法により複合部材を作製した。
[Example 2]
As the outer layer sheet 5, an air-through nonwoven fabric (basis weight 21 g / m 2 ) composed of polyethylene terephthalate and polyethylene composite fibers is subjected to pressure opening treatment, and the flat fiber-containing region R other than the opening portion is subjected to pressure opening treatment. A sheet in which the surface contact area ratio was controlled by opening holes was produced.
As the fastening member 6, an air-through nonwoven fabric A3 (basis weight 15 g / m 2 ) made of polyethylene terephthalate and polyethylene composite fibers and an air-through nonwoven fabric A4 (tsubo) made of polyethylene terephthalate and polyethylene composite fibers are used. A sheet having an amount of 10 g / m 2 ) was laminated and integrated by embossing to prepare a sheet.
Further, the composite member was produced by the same method as in Example 1 except that the fastening member 6 was fixed to the flat fiber-containing region R of the outer layer sheet 5 so that the nonwoven fabric A3 was the second surface. ..
〔比較例1及び2〕
 比較例1では、前記不織布A1を2枚積層し、エンボス加工により一体化したシートを作製し、比較例2では前記不織布A2を2枚積層し、エンボス加工により一体化したシートを作製し、これらシートそれぞれを止着部材とした。斯かる点以外は、実施例1と同様の方法により、外層シート5及び複合部材を作製した。
[Comparative Examples 1 and 2]
In Comparative Example 1, two sheets of the nonwoven fabric A1 were laminated to produce an integrated sheet by embossing, and in Comparative Example 2, two sheets of the nonwoven fabric A2 were laminated to produce an integrated sheet by embossing. Each sheet was used as a fastening member. Except for these points, the outer layer sheet 5 and the composite member were produced by the same method as in Example 1.
〔比較例3〕
 カレンダー処理を施さず、扁平繊維含有領域Rを外層シートに形成しなかった点以外は、実施例1と同様の方法により、外層シート5、止着部材6及び複合部材を作製した。
[Comparative Example 3]
The outer layer sheet 5, the fastening member 6, and the composite member were produced by the same method as in Example 1 except that the flat fiber-containing region R was not formed on the outer layer sheet without calendering.
〔比較例4及び5〕
 比較例4では比較例1の止着部材を用いた点以外、及び比較例5では比較例2の止着部材を用いた点以外は、比較例3と同様の方法により、外層シート5、止着部材6及び複合部材を作製した。
[Comparative Examples 4 and 5]
In Comparative Example 4, the outer layer sheet 5 was stopped by the same method as in Comparative Example 3, except that the fastening member of Comparative Example 1 was used, and in Comparative Example 5, the fastening member of Comparative Example 2 was used. The attachment member 6 and the composite member were manufactured.
 各実施例及び比較例の外層シート5及び止着部材6について、外層シートの扁平繊維含有領域、並びに止着部材の第1面及び第2面それぞれの表面接触面積率を測定した。また、外層シートの扁平繊維含有領域、及び止着部材の第2面それぞれの平均摩擦係数MIU及び摩擦係数の平均偏差MMDを測定した。これら測定は上述した方法に従い行った。測定結果を表1に示す。 For the outer layer sheet 5 and the fastening member 6 of each Example and the comparative example, the flat fiber-containing region of the outer layer sheet and the surface contact area ratios of the first surface and the second surface of the fastening member were measured. In addition, the average friction coefficient MIU and the average deviation MMD of the friction coefficient of each of the flat fiber-containing region of the outer layer sheet and the second surface of the fastening member were measured. These measurements were performed according to the method described above. The measurement results are shown in Table 1.
〔外層シートと止着部材との接着性〕
 各実施例及び比較例の外層シート及び止着部材について、これらの接着性を以下の方法により評価した。先ず、予め剥離紙に塗布しておいた接着剤〔ゴム系(スチレン-ブタジエン系)の汎用ホットメルト接着剤、使用量20g/m〕を止着部材の第2面(接着面)に転写し、接着面を下にした状態で外層シートの扁平繊維含有領域R上に載せた。次いで、止着部材の上で1kgローラーを3往復させて、該止着部材を外層シートに固定した。次いで、止着部材と外層シートとが接着した部分から、幅3cm、長さ3cmの測定片を切り出し、該測定片における外層シートの端縁部をクリップで挟んで、プッシュプルゲージ(RX-20、アイコーエンジニアリング社製)に繋いだ。次いで、止着部材が外層シートから剥離するまで、プッシュプルゲージを引っ張り、止着部材と外層シートとの剥離強度を測定した。そして、以下の基準により外層シートと止着部材との接着性を評価した。
A:剥離強度が0.4N以上である。
B:剥離強度が0.4N未満である。
 シートの破断による影響を防ぐ観点から、以上の接着性の評価では、止着部材と外層シートとを、おむつにおける実際の接着強度よりも低い接着強度で接着させている。前記剥離強度が0.4N以上であると、おむつにおける外層シートと止着部材との接着は十分であることの目安となる。評価結果を表1に示す。
[Adhesion between outer layer sheet and fastening member]
The adhesiveness of the outer layer sheet and the fastening member of each Example and Comparative Example was evaluated by the following methods. First, the adhesive [rubber-based (styrene-butadiene-based) general-purpose hot-melt adhesive, usage amount 20 g / m 2 ] applied to the release paper in advance is transferred to the second surface (adhesive surface) of the fastening member. Then, it was placed on the flat fiber-containing region R of the outer layer sheet with the adhesive surface facing down. Next, the 1 kg roller was reciprocated three times on the fastening member to fix the fastening member to the outer layer sheet. Next, a measurement piece having a width of 3 cm and a length of 3 cm is cut out from the portion where the fastening member and the outer layer sheet are adhered to each other, and the edge portion of the outer layer sheet in the measurement piece is sandwiched between clips to push-pull gauge (RX-20). , Made by Aiko Engineering Co., Ltd.). Then, the push-pull gauge was pulled until the fastening member was peeled from the outer layer sheet, and the peeling strength between the fastening member and the outer layer sheet was measured. Then, the adhesiveness between the outer layer sheet and the fastening member was evaluated according to the following criteria.
A: The peel strength is 0.4 N or more.
B: The peel strength is less than 0.4N.
From the viewpoint of preventing the influence of the breakage of the sheet, in the above evaluation of the adhesiveness, the adhesive member and the outer layer sheet are adhered to each other with an adhesive strength lower than the actual adhesive strength of the diaper. When the peel strength is 0.4 N or more, it is a guideline that the adhesion between the outer layer sheet and the fastening member in the diaper is sufficient. The evaluation results are shown in Table 1.
〔ファスニングテープと止着部材との係合力〕
 各実施例及び比較例の複合部材について、ファスニングテープ7と止着部材6との係合力を以下の方法により評価した。ファスニングテープ7には、花王株式会社製の「メリーズ さらさらエアスルー テープSサイズ」に用いられているファスニングテープを用意した。このファスニングテープ7を、複合部材における止着部材上に載せ、該ファスニングテープの上で1kgローラーを3往復させて止着した。次いで、このファスニングテープの端縁部をクリップで挟んで、プッシュプルゲージ(RX-20、アイコーエンジニアリング社製)に繋いだ。次いで、ファスニングテープが止着部材から脱離するまで、プッシュプルゲージを引っ張り、ファスニングテープと止着部材との係合強度を測定して、以下の基準によりファスニングテープと止着部材との係合力を評価した。前記係合強度が2.0N以上であると、ファスニングテープと止着部材との係合力が十分であることの目安となる。評価結果を表1に示す。
A:係合強度が2.0N以上である。
B:係合強度が2.0N未満である。
[Engagement force between fastening tape and fastening member]
For the composite members of each Example and Comparative Example, the engaging force between the fastening tape 7 and the fastening member 6 was evaluated by the following method. For the fastening tape 7, the fastening tape used in "Mary's Smooth Air Through Tape S size" manufactured by Kao Corporation was prepared. The fastening tape 7 was placed on a fastening member of the composite member, and a 1 kg roller was reciprocated three times on the fastening tape to fasten it. Next, the edge of this fastening tape was clipped and connected to a push-pull gauge (RX-20, manufactured by Aiko Engineering Co., Ltd.). Next, the push-pull gauge is pulled until the fastening tape is detached from the fastening member, the engagement strength between the fastening tape and the fastening member is measured, and the engagement force between the fastening tape and the fastening member is measured according to the following criteria. Was evaluated. When the engagement strength is 2.0 N or more, it is a guideline that the engagement force between the fastening tape and the fastening member is sufficient. The evaluation results are shown in Table 1.
A: The engagement strength is 2.0 N or more.
B: The engagement strength is less than 2.0 N.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すとおり、各実施例では外層シートと止着部材との剥離強度が0.4N以上であり、且つファスニングテープと止着部材との係合強度が2.0N以上であった。この結果から、各実施例の複合部材は、ファスニングテープと止着部材との係合力を担保しつつ、外層シートと止着部材との接着性に優れることが示された。各実施例においては、接着剤の使用量を多くしなくとも、外層シートと止着部材との接着性に優れるので、外層シートの風合いを良好に維持することができる。一方、各比較例においては、外層シートと止着部材との接着性及びファスニングテープと止着部材との係合力の何れか一方又は双方の評価が低いものとなった。 As shown in Table 1, in each embodiment, the peel strength between the outer layer sheet and the fastening member was 0.4 N or more, and the engagement strength between the fastening tape and the fastening member was 2.0 N or more. From this result, it was shown that the composite member of each embodiment has excellent adhesiveness between the outer layer sheet and the fastening member while ensuring the engaging force between the fastening tape and the fastening member. In each embodiment, the adhesiveness between the outer layer sheet and the fastening member is excellent without increasing the amount of the adhesive used, so that the texture of the outer layer sheet can be maintained well. On the other hand, in each comparative example, the evaluation of either one or both of the adhesiveness between the outer layer sheet and the fastening member and the engaging force between the fastening tape and the fastening member was low.
 本発明の吸収性物品によれば、ファスニングテープと止着部材との係合力を担保しつつ、吸収性物品の外面における止着部材の接着性と、吸収性物品の風合いとを両立させることができる。
 
According to the absorbent article of the present invention, it is possible to achieve both the adhesiveness of the fastening member on the outer surface of the absorbent article and the texture of the absorbent article while ensuring the engaging force between the fastening tape and the fastening member. can.

Claims (22)

  1.  着用者の前後方向に対応する縦方向及び該縦方向に直交する横方向を有するとともに、着用者の股間部に配される股下部、並びに該股下部の前後に延在する腹側部及び背側部を有しており、該背側部の前記縦方向に沿う両側縁部に設けられたファスニングテープ、及び該腹側部の非肌対向面に設けられ、該ファスニングテープを止着可能な止着部材を備える、吸収性物品であって、
     前記腹側部の非肌対向面を形成する外層シートは、少なくとも非肌対向面側の表面に扁平繊維が存在する扁平繊維含有領域を有しており、
     前記止着部材は、前記ファスニングテープが止着される第1面と、該第1面とは反対側の第2面とを有し、該第2面は前記第1面よりも表面接触面積率が高く、前記第2面が前記扁平繊維含有領域に接着されている、吸収性物品。
    It has a vertical direction corresponding to the front-back direction of the wearer and a lateral direction orthogonal to the vertical direction, and is arranged in the crotch part of the wearer, and the ventral side and the back extending in the front-back direction of the crotch part. It has a side portion, and is provided on both side edges of the dorsal portion along the longitudinal direction, and is provided on a non-skin facing surface of the ventral side portion, and the fastening tape can be fastened. An absorbent article with a fastening member,
    The outer layer sheet forming the non-skin facing surface on the ventral side has a flat fiber-containing region in which flat fibers are present on at least the surface on the non-skin facing surface side.
    The fastening member has a first surface to which the fastening tape is fastened and a second surface opposite to the first surface, and the second surface has a surface contact area larger than that of the first surface. An absorbent article having a high rate and having the second surface adhered to the flat fiber-containing area.
  2.  前記扁平繊維含有領域における前記扁平繊維の存在率は、60%以上である、請求項1に記載の吸収性物品。 The absorbent article according to claim 1, wherein the presence rate of the flat fibers in the flat fiber-containing region is 60% or more.
  3.  前記外層シートにおける前記扁平繊維含有領域の表面接触面積率をS1とし、前記止着部材における前記第2面の表面接触面積率をS2としたとき、S1に対するS2の比率(S2/S1)は、0.7以上1.4以下である、請求項1又は2に記載の吸収性物品。 When the surface contact area ratio of the flat fiber-containing region in the outer layer sheet is S1 and the surface contact area ratio of the second surface of the fastening member is S2, the ratio of S2 to S1 (S2 / S1) is. The absorbent article according to claim 1 or 2, which is 0.7 or more and 1.4 or less.
  4.  前記止着部材における前記第1面の表面接触面積率をS3とし、前記止着部材における前記第2面の表面接触面積率をS2としたとき、S3に対するS2の比率(S2/S3)は1.4以上10以下である、請求項1~3の何れか一項に記載の吸収性物品。 When the surface contact area ratio of the first surface of the fastening member is S3 and the surface contact area ratio of the second surface of the fastening member is S2, the ratio of S2 to S3 (S2 / S3) is 1. The absorbent article according to any one of claims 1 to 3, which is 4 or more and 10 or less.
  5.  前記外層シートは、前記扁平繊維含有領域の表面接触面積率が70%以上である、請求項1~4の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 4, wherein the outer layer sheet has a surface contact area ratio of 70% or more in the flat fiber-containing region.
  6.  前記外層シートは、前記扁平繊維含有領域の表面接触面積率が70%以上100%以下である、請求項1~5の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 5, wherein the outer layer sheet has a surface contact area ratio of 70% or more and 100% or less in the flat fiber-containing region.
  7.  前記止着部材は、前記第2面の表面接触面積率が70%以上である、請求項1~6の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 6, wherein the fastening member has a surface contact area ratio of 70% or more on the second surface.
  8.  前記止着部材は、前記第2面の表面接触面積率が80%以上であり、100%以下である、請求項1~7の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 7, wherein the fastening member has a surface contact area ratio of 80% or more and 100% or less on the second surface.
  9.  前記止着部材は、前記第1面の表面接触面積率が50%以下である、請求項1~8の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 8, wherein the fastening member has a surface contact area ratio of 50% or less on the first surface.
  10.  前記止着部材は、前記第1面の表面接触面積率が10%以上50%以下である、請求項1~9の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 9, wherein the fastening member has a surface contact area ratio of 10% or more and 50% or less on the first surface.
  11.  前記扁平繊維含有領域及び前記第2面それぞれは、平均摩擦係数MIUが0.2以下である、請求項1~10の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 10, wherein each of the flat fiber-containing region and the second surface has an average friction coefficient of 0.2 or less.
  12.  前記扁平繊維含有領域及び前記第2面それぞれは、摩擦係数の平均偏差MMDが0.008以下である、請求項1~11の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 11, wherein the flat fiber-containing region and the second surface each have an average deviation MMD of friction coefficient of 0.008 or less.
  13.  前記扁平繊維含有領域又は前記第2面に、接着性向上剤が塗工されている、請求項1~12の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 12, wherein the flat fiber-containing region or the second surface is coated with an adhesiveness improving agent.
  14.  前記外層シートと前記止着部材とを接着する接着剤の使用量は、10g/m以上30g/m以下である、請求項1~13の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 13, wherein the amount of the adhesive used for adhering the outer layer sheet and the fastening member is 10 g / m 2 or more and 30 g / m 2 or less.
  15.  前記止着部材が、前記第1面を形成する層及び前記第2面を形成する層が積層した積層構造を有している、請求項1~14の何れか一項に記載の吸収性物品。 The absorbent article according to any one of claims 1 to 14, wherein the fastening member has a laminated structure in which a layer forming the first surface and a layer forming the second surface are laminated. ..
  16.  前記第2面を形成する層の坪量は、5g/m以上35g/m以下である、請求項15に記載の吸収性物品。 The absorbent article according to claim 15, wherein the layer forming the second surface has a basis weight of 5 g / m 2 or more and 35 g / m 2 or less.
  17.  前記吸収性物品の前記縦方向に沿う両側部それぞれには、レッグギャザー形成用弾性部材が、該縦方向に延びるように伸長状態で配されており、
     前記止着部材は、平面視において前記レッグギャザー形成用弾性部材と重なっていない、請求項1~16の何れか一項に記載の吸収性物品。
    Elastic members for forming leg gathers are arranged in an extended state so as to extend in the vertical direction on each of both side portions of the absorbent article along the vertical direction.
    The absorbent article according to any one of claims 1 to 16, wherein the fastening member does not overlap with the leg gather forming elastic member in a plan view.
  18.  前記縦方向における前記レッグギャザー形成用弾性部材と前記止着部材との離間距離が、10mm以上である、請求項17に記載の吸収性物品。 The absorbent article according to claim 17, wherein the distance between the elastic member for forming leg gathers and the fastening member in the vertical direction is 10 mm or more.
  19.  吸収体を含む吸収性本体の前記縦方向に沿う両側部に一対の防漏カフを備えており、
     前記止着部材は、平面視において前記防漏カフの伸縮領域と重なっていない、請求項1~18の何れか一項に記載の吸収性物品。
    A pair of leak-proof cuffs are provided on both sides of the absorbent body including the absorber along the vertical direction.
    The absorbent article according to any one of claims 1 to 18, wherein the fastening member does not overlap the expansion / contraction region of the leakage-proof cuff in a plan view.
  20.  前記止着部材は、前記防漏カフが備えるカフ形成用弾性部材による伸縮能を有する部分と重なっていない、請求項19に記載の吸収性物品。 The absorbent article according to claim 19, wherein the fastening member does not overlap with a portion of the leak-proof cuff that has an elastic member for forming a cuff.
  21.  前記防漏カフは、着用者の肌に向かって起立するときの起立端となる基端部と、自由端部と、該基端部と該自由端部との間に前記縦方向に延びる折り曲げ部とを有しており、
     さらに、前記基端部と前記折り曲げ部との間に位置する第1起立部、及び該折り曲げ部と自由端部との間に位置する第2起立部とを有しており、
     前記第2起立部が前記横方向外方に延びている、請求項19又は20に記載の吸収性物品。
    The leak-proof cuff is a bending extending in the vertical direction between a base end portion, a free end portion, and the base end portion and the free end portion, which are the standing ends when standing toward the wearer's skin. Has a part and
    Further, it has a first standing portion located between the base end portion and the bent portion, and a second standing portion located between the bent portion and the free end portion.
    The absorbent article according to claim 19 or 20, wherein the second upright portion extends laterally outward.
  22.  前記防漏カフは、前記第2起立部に複数のカフ形成用弾性部材を備えている、請求項21に記載の吸収性物品。 The absorbent article according to claim 21, wherein the leak-proof cuff is provided with a plurality of elastic members for forming a cuff in the second upright portion.
PCT/JP2021/026576 2020-08-05 2021-07-15 Absorbent article WO2022030211A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09294772A (en) * 1996-04-30 1997-11-18 Kao Corp Throw-away diaper
JP2015066374A (en) * 2013-09-30 2015-04-13 ユニ・チャーム株式会社 Absorbent article
JP2019055092A (en) * 2017-09-22 2019-04-11 大王製紙株式会社 Tape-type disposable diaper
JP2019097607A (en) * 2017-11-28 2019-06-24 花王株式会社 Absorbent article

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09294772A (en) * 1996-04-30 1997-11-18 Kao Corp Throw-away diaper
JP2015066374A (en) * 2013-09-30 2015-04-13 ユニ・チャーム株式会社 Absorbent article
JP2019055092A (en) * 2017-09-22 2019-04-11 大王製紙株式会社 Tape-type disposable diaper
JP2019097607A (en) * 2017-11-28 2019-06-24 花王株式会社 Absorbent article

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