WO2022028026A1 - Multi-station rotary die cutting machine - Google Patents

Multi-station rotary die cutting machine Download PDF

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Publication number
WO2022028026A1
WO2022028026A1 PCT/CN2021/092396 CN2021092396W WO2022028026A1 WO 2022028026 A1 WO2022028026 A1 WO 2022028026A1 CN 2021092396 W CN2021092396 W CN 2021092396W WO 2022028026 A1 WO2022028026 A1 WO 2022028026A1
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Prior art keywords
grating
frame
cutting machine
rotary die
command
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PCT/CN2021/092396
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French (fr)
Chinese (zh)
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宋光辉
刘豪
朱良玉
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山东华滋自动化技术股份有限公司
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Publication of WO2022028026A1 publication Critical patent/WO2022028026A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16PSAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
    • F16P3/00Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body
    • F16P3/12Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine
    • F16P3/14Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine the means being photocells or other devices sensitive without mechanical contact
    • F16P3/144Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine the means being photocells or other devices sensitive without mechanical contact using light grids

Abstract

The present invention relates to the technical field of multi-station rotary die cutting machines, and provides a multi-station rotary die cutting machine, comprising a machine frame. A first grating mounting frame is mounted at a feed end of the machine frame; a collecting roller is detachably mounted at a discharge end, and a second grating mounting frame is further slidably mounted; safety gratings are mounted on the first grating mounting frame and the second grating mounting frame; pressing plates are fixedly mounted on cutter holder frames of station cutter holders, respectively; connectors are mounted on transmission bottom rollers of the station cutter holders; the connectors pass through the pressing plates and are connected to encoders; pull cord switches are fixedly mounted at both end portions of the machine frame; the pull cord switches are connected by means of a steel wire rope; a console is further mounted on the machine frame by means of a mounting plate, and the console is located outside a light curtain formed by the safety gratings. According to the safety gratings provided in the present invention, the safety of an operator can be ensured; when production of strip-shaped products is converted into production of sheet-shaped products, tedious disassembly and assembly of the safety gratings are not needed; and the present invention is safe, convenient, and fast to use.

Description

一种多工位轮转模切机A multi-station rotary die-cutting machine 技术领域technical field
本发明涉及多工位轮转模切机技术领域,尤其涉及一种多工位轮转模切机。The invention relates to the technical field of multi-station rotary die-cutting machines, in particular to a multi-station rotary die-cutting machine.
背景技术Background technique
多工位轮转模切机,简称轮转机,俗称圆刀机、滚刀机或圆刀模切机;它以滚刀的形式连续旋转模切加工,是模切机中生产效率最高的设备之一,模切的产品广泛应用于手机、电脑、液晶显示器、数码相机、LCD背光源等领域。目前的模切机,多通过多个工位刀座实现对材料的牵引、复合及模切等加工,为确保操作人员的安全,目前的圆刀模切设备均安装有安全光栅,也就是光电安全保护装置,通过将安全光栅的发射端和接收端分别安装于设备的两端,以避免设备加工过程中人员接近设备可能导致的人员伤亡。Multi-station rotary die-cutting machine, referred to as rotary machine, commonly known as circular knife machine, hob machine or circular knife die-cutting machine; First, die-cut products are widely used in mobile phones, computers, liquid crystal displays, digital cameras, LCD backlights and other fields. The current die-cutting machine mostly realizes the pulling, compounding and die-cutting of materials through multiple station tool holders. In order to ensure the safety of operators, the current circular die-cutting equipment is equipped with safety gratings, that is, photoelectric Safety protection device, by installing the transmitting end and the receiving end of the safety grating at both ends of the equipment, to avoid casualties that may be caused by personnel approaching the equipment during the processing of the equipment.
但目前的圆刀模切设备,依据所加工产品的不同,在设备出料端,通常会有带状料及片状料的回收,对带状料产品,通常通过端部料轴进行自动卷料收料,但进行片状产品生产时,无法通过料轴实现自动收卷料,通常由人工进行单个片状产品的收取,由于安全光栅的存在,人工无法直接在设备末端进行产品收集操作,需要将安全光栅拆卸下,并搬运到收料工序前进行重新安装,重新安装时需要确保安全光栅的精确定位,拆装操作费时费力;此外,当前多工位轮转模切机只存在安全光栅对人体的安全防护,安全光栅开启时,操作人员或检修人员一旦进入安全光栅的有效范围内,多工位轮转模切机则会停止运转,操作人员或检修人员无法准确观察设备运转状态,虽然对操作人员或检修人员的行为有所保护,但安全光栅使得操作人员或检修人员与多工位轮转模切机存在一定距离,无法满足操作人员或检修人员需要近距离维修或者观察设备运行情况。However, the current circular knife die-cutting equipment, according to the different products to be processed, usually has the recovery of strip material and sheet material at the discharge end of the equipment. Receiving, but when producing sheet products, it is impossible to automatically rewind the material through the material shaft. Usually, a single sheet product is collected manually. Due to the existence of the safety grating, manual product collection cannot be directly performed at the end of the equipment. Remove the safety grating and carry it to the receiving process for re-installation. When re-installing, it is necessary to ensure the precise positioning of the safety grating. The disassembly and assembly operation is time-consuming and laborious; When the safety grating is turned on, once the operator or maintenance personnel enters the effective range of the safety grating, the multi-station rotary die-cutting machine will stop running, and the operator or maintenance personnel cannot accurately observe the operation status of the equipment. The behavior of personnel or maintenance personnel is protected, but the safety grating makes the operator or maintenance personnel have a certain distance from the multi-station rotary die-cutting machine, which cannot meet the needs of the operator or maintenance personnel for close-range maintenance or observation of equipment operation.
发明内容SUMMARY OF THE INVENTION
为了克服上述所指出的现有技术的缺陷,本发明人对此进行了深入研究,在付出了大量创造性劳动后,从而完成了本发明。In order to overcome the above-mentioned defects of the prior art, the present inventor has conducted in-depth research on this, and has completed the present invention after a lot of creative work.
具体而言,本发明所要解决的技术问题是:提供一种多工位轮转模切机,以解决目前的多工位轮转模切机,带状产品跟片状产品转换加工时安全光栅拆装繁琐,且安全光栅不能同时兼顾人员安全和设备运转状态观察的技术问题。Specifically, the technical problem to be solved by the present invention is: to provide a multi-station rotary die-cutting machine, so as to solve the problem of disassembling and assembling the safety grating when the belt-shaped product and the sheet-shaped product are converted and processed in the current multi-station rotary die-cutting machine. It is cumbersome, and the safety grating cannot take into account the technical problems of personnel safety and equipment operation status observation at the same time.
为解决上述技术问题,本发明的技术方案是:For solving the above-mentioned technical problems, the technical scheme of the present invention is:
一种多工位轮转模切机,包括机架,所述机架上设有若干工位刀座,所述机架的进料端固定安装有第一光栅安装架,所述机架的出料端拆卸式安装有收料辊,且所述机架的出料端还滑动安装有第二光栅安装架,所述第二光栅安装架与所述机架间设有到位检测机构,所述第一光栅安装架和所述第二光栅安装架上分别对应固定安装有安全光栅的发射端和接收端;A multi-station rotary die-cutting machine, comprising a frame, a plurality of station tool seats are arranged on the frame, a first grating mounting frame is fixedly installed at the feeding end of the frame, and an outlet of the frame is The material end is detachably installed with a take-up roller, and the discharge end of the frame is also slidably installed with a second grating mounting frame, and an in-position detection mechanism is arranged between the second grating mounting frame and the frame. The first grating mounting frame and the second grating mounting frame are respectively fixedly installed with the transmitting end and the receiving end of the safety grating;
所述工位刀座的刀座架端部分别固定安装有压板,所述工位刀座的传动底辊靠近所述压板的一端固定安装有连接件,所述连接件贯穿所述压板,且连接有编码器,所述编码器固定安装于所述压板上,且通过控制器与刀座电机相连;A pressure plate is respectively fixedly installed on the end of the tool holder frame of the station tool holder, and a connecting piece is fixedly installed at one end of the driving bottom roller of the station tool holder close to the pressure plate, and the connecting piece penetrates through the pressure plate, and An encoder is connected, the encoder is fixedly mounted on the pressing plate, and is connected with the motor of the tool seat through the controller;
所述机架两端部固定安装有与控制器相连的拉绳开关,所述拉绳开关通过钢丝绳连接,所述机架上还滑动安装有安装板,所述安装板上固定安装有操控台,且所述操控台位于所述安全光栅形成的光幕外侧。The two ends of the frame are fixedly installed with a rope switch connected to the controller, the rope switch is connected by a wire rope, a mounting plate is also slidably installed on the frame, and a console is fixedly installed on the installation plate , and the console is located outside the light curtain formed by the safety grating.
作为一种改进的技术方案,所述收料辊包括安装法兰和快拆辊体,所述安装法兰安装于所述机架上,且与卷料电机传动相连,所述快拆辊体的安装座上均匀开设有若干第一葫芦孔,所述快拆辊体通过所述第一葫芦孔且利用安装螺栓固定安装于所述安装法兰上。As an improved technical solution, the take-up roller includes a mounting flange and a quick-release roller body, the mounting flange is mounted on the frame and is connected to the coil motor drive, and the quick-release roller body is A plurality of first gourd holes are evenly opened on the mounting seat of the device, and the quick release roller body passes through the first gourd holes and is fixedly mounted on the mounting flange by means of mounting bolts.
作为一种改进的技术方案,所述机架的出料端设有两平行设置的滑轨,所述滑轨的两端均设有防滑脱挡头,所述第二光栅安装架上固定安装有滑块,所述滑块滑动安装于所述滑轨上,所述第二光栅安装架通过所述滑轨、所述滑块滑动安装于所述机架上,且所述第二光栅安装架上设有用以实现其滑动定位的 定位机构;As an improved technical solution, the discharge end of the frame is provided with two parallel sliding rails, both ends of the sliding rails are provided with anti-slip and disengagement heads, and the second grating mounting frame is fixedly installed on the There is a slider, the slider is slidably installed on the sliding rail, the second grating mounting frame is slidably installed on the frame through the sliding rail and the slider, and the second grating is installed The frame is provided with a positioning mechanism for realizing its sliding positioning;
所述定位机构包括固定块、锁止块和定位螺栓,所述固定块固定安装于所述第二光栅安装架上,且所述固定块上开设有螺纹孔,所述锁止块具有与所述滑轨相适配的凹槽,且所述锁止块上开设有与所述螺纹孔对应设置的沉孔,所述锁止块通过所述沉孔、所述螺纹孔并利用所述定位螺栓安装于所述固定块上;The positioning mechanism includes a fixing block, a locking block and a positioning bolt, the fixing block is fixedly installed on the second grating mounting frame, and the fixing block is provided with a threaded hole, and the locking block has a The sliding rail is fitted with a groove, and the locking block is provided with a counterbore corresponding to the threaded hole, and the locking block passes through the counterbore and the threaded hole and uses the positioning bolts are mounted on the fixing block;
所述到位检测机构包括固定安装于所述机架上的第一电磁锁和第二电磁锁,所述第一电磁锁位于所述机架出料端末端设置,所述第二电磁锁靠近所述机架出料端的工位刀座设置,所述第二光栅安装架上分别固定安装有与所述第一电磁锁、所述第二电磁锁对应设置的第一插销和第二插销;The in-position detection mechanism includes a first electromagnetic lock and a second electromagnetic lock that are fixedly installed on the frame, the first electromagnetic lock is located at the end of the discharge end of the frame, and the second electromagnetic lock is close to the frame. The station tool seat at the discharge end of the frame is provided, and the second grating mounting frame is respectively fixed with a first latch and a second latch corresponding to the first electromagnetic lock and the second electromagnetic lock;
所述第二光栅安装架顶部滑动安装有推拉窗,所述推拉窗上设有把手,所述第二光栅安装架上固定安装有第三电磁锁,所述第三电磁锁靠近所述安全光栅设置,所述推拉窗上固定安装有与所述第三电磁锁对应设置的第三插销。A sliding window is slidably installed on the top of the second grating mounting frame, a handle is provided on the sliding window, and a third electromagnetic lock is fixedly installed on the second grating mounting frame, and the third electromagnetic lock is close to the safety grating A third bolt corresponding to the third electromagnetic lock is fixedly installed on the sliding window.
作为一种改进的技术方案,所述连接件包括一体成型的套装部和连杆部,所述套装部具有一与所述传动底辊辊轴端部相适配的卡槽,所述连接件通过卡槽卡装于所述传动底辊的辊轴一端,与所述传动底辊的辊轴同轴设置,且利用螺栓与所述传动底辊的辊轴固定连接,所述编码器安装于所述连杆部上,与所述连杆部相连接。As an improved technical solution, the connecting piece includes an integrally formed sleeve portion and a connecting rod portion, and the sleeve portion has a slot that is adapted to the end of the roller shaft of the transmission bottom roller. It is clamped to one end of the roller shaft of the driving bottom roller through a card slot, coaxially arranged with the roller shaft of the driving bottom roller, and is fixedly connected with the roller shaft of the driving bottom roller by means of bolts. The encoder is installed on the The connecting rod portion is connected with the connecting rod portion.
作为一种改进的技术方案,该多工位轮转模切机还包括安全监控系统,安全监控系统包括电控系统和与所述电控系统通讯交互的操作手柄;As an improved technical solution, the multi-station rotary die-cutting machine further includes a safety monitoring system, and the safety monitoring system includes an electric control system and an operation handle that communicates and interacts with the electric control system;
所述操作手柄设有安全进入光栅模式和设备点动模式,用于依据操作人员的操作动作向所述电控系统发送光栅进入指令或点动指令;The operating handle is provided with a safe entering grating mode and a device jogging mode, which is used to send grating entry instructions or jogging instructions to the electronic control system according to the operator's operation action;
所述电控系统,用于根据所述操作手柄反馈的光栅进入指令和点动指令,控制关闭安全光栅的同时,控制所述多工位轮转模切机处于低速运转状态或点动运转状态。The electronic control system is used for controlling the closing of the safety grating according to the grating entry command and the jog command fed back by the operating handle, and at the same time controlling the multi-position rotary die-cutting machine to be in a low-speed running state or a jogging running state.
作为一种改进的技术方案,所述操作手柄设有一手柄杆体,所述手柄杆体的圆周面上设有按压式开关,所述手柄杆体的顶端设有点动按钮;As an improved technical solution, the operating handle is provided with a handle rod body, a push switch is provided on the circumferential surface of the handle rod body, and a jog button is provided at the top of the handle rod body;
其中,所述按压式开关与操作人员除拇指之外的手指相对应,所述点动按钮包括正向点动按钮和反向点动按钮;Wherein, the push switch corresponds to the operator's fingers other than the thumb, and the jog button includes a forward jog button and a reverse jog button;
所述手柄杆体内设有一与所述按压式开关和点动按钮连接的微控制器,所述微控制器与所述电控系统通讯连接。The handle rod body is provided with a microcontroller connected with the push switch and the jog button, and the microcontroller is connected in communication with the electric control system.
作为一种改进的技术方案,所述按压式开关设有三个档位,分别是松开档位、半按压档位和压紧档位;As an improved technical solution, the push switch is provided with three gear positions, namely the release gear position, the half-pressed gear position and the pressed gear position;
其中,当所述按压式开关处于松开档位时,所述按压式开关与微控制器不发生信号关系,且安全光栅处于启动安全保护状态;Wherein, when the push switch is in the release position, there is no signal relationship between the push switch and the microcontroller, and the safety grating is in a state of enabling safety protection;
当所述按压式开关处于半按压档位时,所述微控制器感应到所述按压式开关的状态,所述微控制器生成光栅进入指令,并将生成的所述光栅进入指令发送给所述电控系统,所述电控系统根据所述光栅进入指令控制关闭安全光栅;When the push switch is in the half push position, the microcontroller senses the state of the push switch, the microcontroller generates a grating entry command, and sends the generated grating entry command to the the electric control system, the electric control system controls and closes the safety grating according to the grating entry instruction;
当所述按压式开关处于半按压档位,且进入光幕区域时,所述手柄杆体上的点动按钮处于激活状态;When the push switch is in the half-press position and enters the light curtain area, the jog button on the handle bar is in an activated state;
当所述按压式开关处于半按压档位,且进入光幕区域时,当操作人员按压所述正向点动按钮时,所述微控制器生成所述点动指令,并将生成的所述点动指令发送给所述电控系统,所述电控系统向多工位轮转模切机的料轴电机和刀轴电机发送正向启动运转命令,其中,所述多工位轮转模切机的运转速度小于预设的第一运转速度阈值;When the push switch is in the half-press position and enters the light curtain area, when the operator presses the forward jog button, the microcontroller generates the jog command, and converts the generated jog command to the The jog command is sent to the electronic control system, and the electronic control system sends a forward start operation command to the feed shaft motor and the cutter shaft motor of the multi-station rotary die-cutting machine, wherein the multi-station rotary die-cutting machine The operating speed is less than the preset first operating speed threshold;
当操作人员按压所述反向点动按钮时,所述微控制器也生成点动指令,并将生成的所述点动指令发送给所述电控系统,所述电控系统向多工位轮转模切机的料轴电机和刀轴电机发送反向启动运转指令,其中,所述多工位轮转模切机的运转速度小于预设的第一运转速度阈值。When the operator presses the reverse jog button, the microcontroller also generates a jog command, and sends the generated jog command to the electronic control system, and the electronic control system sends the jog command to the multi-station The feed shaft motor and the cutter shaft motor of the rotary die-cutting machine send a reverse start operation command, wherein the running speed of the multi-station rotary die-cutting machine is less than a preset first running speed threshold.
作为一种改进的技术方案,所述多工位轮转模切机包括运行模式和设置模式两种状态,其中:As an improved technical solution, the multi-station rotary die-cutting machine includes two states: a running mode and a setting mode, wherein:
在所述运行模式下,所述多工位轮转模切机处于正常的工作状态,在所述设置模式下,所述多工位轮转模切机处于停止未运转状态。In the operating mode, the multi-station rotary die-cutting machine is in a normal working state, and in the setting mode, the multi-station rotary die-cutting machine is in a stopped state.
作为一种改进的技术方案,所述电控系统包括:As an improved technical solution, the electronic control system includes:
电机运转速度检测模块,用于在所述运行模式下,通过工位刀座上安装的编码器对刀轴电机的转速进行检测;The motor running speed detection module is used to detect the rotation speed of the tool shaft motor through the encoder installed on the station tool holder in the operation mode;
运转速度比较判断模块,用于当接收到所述光栅进入指令时,将刀轴电机的当前转速与预设的第二运转速度阈值和第一运转速度阈值进行对比,判断刀轴电机的当前转速是否小于等于第二运转速度阈值大于第一运转速度阈值;The operation speed comparison and judgment module is used to compare the current rotation speed of the knife shaft motor with the preset second operation speed threshold and the first operation speed threshold when receiving the grating entry command, and judge the current rotation speed of the blade shaft motor Whether the second operating speed threshold is less than or equal to the first operating speed threshold;
第一强制停止命令生成模块,用于当所述运转速度比较判断模块判断刀轴电机的当前转速大于第一运转速度阈值且小于第二运转速度阈值时,生成第一强制停止命令,并将所述第一强制停止命令发送给所述刀轴电机,控制所述多工位轮转模切机停止运转;The first forced stop command generation module is configured to generate a first forced stop command when the operation speed comparison and judgment module judges that the current rotation speed of the knife shaft motor is greater than the first operation speed threshold and less than the second operation speed threshold, and generates the first forced stop command. The first forced stop command is sent to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running;
急降转速命令生成模块,用于当所述运转速度比较判断模块判断刀轴电机的当前转速大于等于第二运转速度阈值时,生成急降转速命令,并将所述急降转速命令发送给所述刀轴电机,控制所述多工位轮转模切机的运转速度降低到第一运转速度阈值以下。The sudden drop speed command generation module is used to generate a sudden drop speed command when the operation speed comparison and judgment module judges that the current speed of the knife shaft motor is greater than or equal to the second operating speed threshold, and send the sudden drop speed command to all The cutter shaft motor is used to control the operation speed of the multi-station rotary die-cutting machine to be reduced below the first operation speed threshold.
作为一种改进的技术方案,当所述多工位轮转模切机处于设置模式,且所述按压式开关处于半按压档位时,所述正向点动按钮和反向点动按钮处于点动有效状态;As an improved technical solution, when the multi-station rotary die-cutting machine is in the setting mode and the push switch is in the half-pressing gear, the forward jog button and the reverse jog button are in the point Active state;
当所述按压式开关的状态由半按压档位转变为松开档位状态时,所述微控制器向所述电控系统发送光栅打开命令,所述电控系统控制打开安全光栅;When the state of the push switch changes from the half-pressed gear to the released gear state, the microcontroller sends a grating opening command to the electronic control system, and the electronic control system controls the opening of the safety grating;
当所述按压式开关的状态由半按压档位转变为松开档位状态,且操作人员处于光幕区域内,所述电控系统还包括:When the state of the push switch changes from the half-pressed gear to the released gear, and the operator is in the light curtain area, the electronic control system further includes:
运转状态判断模块,用于判断当前多工位轮转模切机的运转状态,所述多工位轮转模切机的运转状态包括停止状态和运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态;The operation state judgment module is used for judging the operation state of the current multi-station rotary die-cutting machine. The operation state of the multi-station rotary die-cutting machine includes a stop state and a running speed greater than zero and less than or equal to a preset first running speed Threshold low-speed operation state;
第二强制停止命令生成模块,用于当所述多工位轮转模切机的运转状态处于运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态时,生 成第二强制停止命令,并将所述第二强制停止命令发送给所述刀轴电机,控制所述多工位轮转模切机停止运转。The second forced stop command generation module is configured to generate a second forced stop when the operation state of the multi-station rotary die-cutting machine is in a low-speed operation state with an operation speed greater than zero and less than or equal to a preset first operation speed threshold command, and send the second forced stop command to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running.
采用了上述技术方案后,本发明的有益效果是:After adopting the above-mentioned technical scheme, the beneficial effects of the present invention are:
设有的该多工位轮转模切机,安全光栅能够确保操作人员安全,在进行带状产品跟片状产品转换生产时,无需进行安全光栅的繁琐拆装,使用安全、方便、快捷;设有的多工位轮转模切机的安全监控系统,既能实现使用安全光栅防止人误进危险区域操作,又能实现需要人近距离维修或者观察设备运行情况,而且满足多工位轮转模切机点动查看的需求。The multi-station rotary die-cutting machine provided with safety grating can ensure the safety of operators. When converting production of strip products and sheet products, there is no need to carry out the cumbersome disassembly and assembly of safety gratings, and the use is safe, convenient and fast; The safety monitoring system of some multi-station rotary die-cutting machines can not only realize the use of safety gratings to prevent people from entering dangerous areas by mistake, but also realize the need for people to maintain or observe the operation of the equipment at close range, and meet the requirements of multi-station rotary die-cutting. Machine jog to view the demand.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the specific embodiments or the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or section is not necessarily drawn to actual scale.
图1为本发明多工位轮转模切机的结构示意图;Fig. 1 is the structural representation of the multi-station rotary die-cutting machine of the present invention;
图2为本发明第二光栅安装架于机架上的安装结构示意图;FIG. 2 is a schematic diagram of the installation structure of the second grating mounting frame of the present invention on the rack;
图3为本发明输送机与第二光栅安装架的配合安装结构示意图;3 is a schematic diagram of the matching installation structure of the conveyor and the second grating mounting frame of the present invention;
图4为本发明定位机构的安装结构示意图;4 is a schematic diagram of the installation structure of the positioning mechanism of the present invention;
图5为本发明编码器于工位刀座上安装的爆炸结构示意图;Fig. 5 is the exploded structure schematic diagram that the encoder of the present invention is installed on the station tool seat;
图6为本发明编码器于工位刀座上安装的剖视结构示意图;Fig. 6 is the cross-sectional structural schematic diagram of the encoder of the present invention installed on the station tool holder;
图7为本发明连接件的结构示意图;Fig. 7 is the structural schematic diagram of the connector of the present invention;
图8为本发明收料辊的结构示意图;Fig. 8 is the structural schematic diagram of the take-up roller of the present invention;
图9为本发明操控台的安装结构示意图;9 is a schematic diagram of the installation structure of the console of the present invention;
图10为本发明生产片状产品时的状态结构示意图;Fig. 10 is the state structure schematic diagram when the present invention produces sheet-like product;
图11为本发明输送机于工位刀座上的安装结构示意图;Figure 11 is a schematic diagram of the installation structure of the conveyor according to the present invention on the station tool holder;
图12为本发明输送机的结构示意图;Fig. 12 is the structural schematic diagram of the conveyor of the present invention;
图13为本发明输送机的另一立体结构示意图;13 is another three-dimensional schematic diagram of the conveyor of the present invention;
图14为本发明输送机安装壳的内部结构示意图;Figure 14 is a schematic diagram of the internal structure of the conveyor installation shell of the present invention;
图15为图14中I部位的放大结构示意图;Fig. 15 is the enlarged structural representation of I part in Fig. 14;
图16为本发明输送机的右视结构示意图;Figure 16 is a schematic view of the structure of the right side of the conveyor of the present invention;
图17为本发明剥离刀的结构示意图;Fig. 17 is the structural representation of the peeling knife of the present invention;
图18为本发明剥离刀的剖视结构示意图;Figure 18 is a schematic cross-sectional view of the peeling knife of the present invention;
图19为本发明多工位轮转模切机安全监控系统结构示意图;19 is a schematic structural diagram of the safety monitoring system of the multi-station rotary die-cutting machine of the present invention;
图20为本发明电控系统的结构框图;Fig. 20 is the structural block diagram of the electric control system of the present invention;
附图标记:1-机架;2-工位刀座;3-收料辊;301-安装法兰;302-快拆辊体;3021-第一葫芦孔;303-安装螺栓;4-第一光栅安装架;5-第二光栅安装架;501-推拉窗;502-把手;503-开口;504-挡板;505-避让孔;506-输送架挂板;507-拖链安装板;508-支撑脚;509-防护盒;6-安全光栅;7-滑轨;701-防滑脱挡头;8-滑块;9-固定块;10-锁止块;11-第一电磁锁;12-第一插销;13-第二电磁锁;14-第二插销;15-第三电磁锁;16-第三插销;17-第四电磁锁;18-第四插销;19-拉绳开关;20-安装板;21-操控台;22-压板;23-连接件;2301-套装部;23011-卡槽;2302-连杆部;24-编码器;25-防护壳;26-下输送架;27-下传送带;28-安装壳;2801-条形安装孔;29-驱动电机;30-减速机;31-主动带轮;32-从动带轮;33-同步带;34-下皮带驱动辊;35-皮带张紧辊;36-张紧调节辊;37-下皮带张紧调节螺栓;38-上输送架;3801-安装架;3802-张紧调节架;38021-长条孔;39-上传送带;40-调节螺杆;41-压缩弹簧;42-调节旋拧;43-上皮带驱动辊;44-固定块;45-锁紧螺栓;46-上皮带张紧调节螺栓;47-主动传动轮;48-从动传动轮;49-绕带轮;50-传动带;51-剥离刀体;52-剥离刀支架;5201-安装槽;53-固定压块;54-紧固螺栓;55-第一铰链销;56-挂装板;5601-第二葫芦孔;57-安装块;58-第二铰链销;59-固定螺栓;60-电控系统;61-操作手柄;6101-手柄杆体;6102-按压式开关;6103-正向点动按钮;6104-反向点动按钮;6105-微控制器。Reference numerals: 1-frame; 2-station knife block; 3-receiving roller; 301-installation flange; 302-quick release roller body; 3021-first gourd hole; 303-installation bolt; 4-th A grating installation frame; 5- the second grating installation frame; 501- sliding window; 502- handle; 503- opening; 504- baffle; 505- avoidance hole; 508-support foot; 509-protective box; 6-safety grating; 7-slide rail; 701-anti-slip off-block head; 8-slider; 9-fixing block; 10-locking block; 11-first electromagnetic lock; 12-first bolt; 13-second electromagnetic lock; 14-second bolt; 15-third electromagnetic lock; 16-third bolt; 17-fourth electromagnetic lock; 18-fourth bolt; 19-rope switch ;20-installation plate;21-console;22-press plate;23-connector;2301-set part;23011-card slot;2302-link part;24-encoder;25-protective shell;26-lower conveying 27-lower conveyor belt; 28-installation shell; 2801-strip mounting hole; 29-drive motor; 30-reducer; 31-driving pulley; 32-driven pulley; 33-synchronous belt; 34-lower Belt drive roller; 35-belt tensioning roller; 36-tensioning adjustment roller; 37-lower belt tensioning adjustment bolt; 38-upper conveying frame; 3801-installation frame; 3802-tensioning adjustment frame; 38021-long hole ;39-upper conveyor belt;40-adjustment screw;41-compression spring;42-adjustment screw;43-upper belt drive roller;44-fixed block;45-lock bolt;46-upper belt tension adjustment bolt;47 - Driving wheel; 48 - Driven wheel; 49 - Winding pulley; 50 - Transmission belt; 51 - Stripping knife body; 52 - Stripping knife support; 5201 - Installation groove; 53 - Fixed pressure block; ;55-first hinge pin;56-hanging plate;5601-second hoist hole;57-installation block;58-second hinge pin;59-fixing bolt;60-electric control system;61-operating handle;6101 - Handle rod body; 6102 - push switch; 6103 - forward jog button; 6104 - reverse jog button; 6105 - microcontroller.
具体实施方式detailed description
下面结合具体的实施例对本发明进一步说明。但这些例举性实施方式的用途和目的仅用来例举本发明,并非对本发明的实际保护范围构成任何形式的任何限定,更非将本发明的保护范围局限于此。The present invention will be further described below in conjunction with specific embodiments. However, the purposes and purposes of these exemplary embodiments are only used to illustrate the present invention, and do not constitute any limitation to the actual protection scope of the present invention, nor do they limit the protection scope of the present invention.
如图1所示,本实施例提供了一种多工位轮转模切机,包括机架1,机架1上设有若干工位刀座2,机架1的进料端固定安装有第一光栅安装架4,机架1的出料端拆卸式安装有收料辊3,且机架1的出料端还滑动安装有第二光栅安装架5,第二光栅安装架5与机架1间设有到位检测机构,第一光栅安装架4和第二光栅安装架5上分别对应固定安装有安全光栅6的发射端和接收端。As shown in FIG. 1 , this embodiment provides a multi-station rotary die-cutting machine, which includes a frame 1, a plurality of station tool holders 2 are arranged on the frame 1, and a feed end of the frame 1 is fixedly installed with a first A grating installation frame 4, the discharge end of the frame 1 is detachably installed with the take-up roller 3, and the discharge end of the frame 1 is also slidably installed with a second grating installation frame 5, the second grating installation frame 5 and the frame 1 is provided with an in-position detection mechanism, and the first grating mounting frame 4 and the second grating mounting frame 5 are respectively fixedly installed with the transmitting end and the receiving end of the safety grating 6 .
如图8所示,收料辊3包括安装法兰301和快拆辊体302,安装法兰301安装于机架1上,且与卷料电机传动相连,快拆辊体302的安装座上均匀开设有若干第一葫芦孔3021,快拆辊体302通过第一葫芦孔3021且利用安装螺栓303固定安装于安装法兰301上。本实施例中,卷料电机及其与安装法兰301间的传动连接结构均为本领域技术人员所共识的,故在此不作赘述;设有的该收料辊3,松开安装螺栓303,转动快拆辊体302一定角度,可将其拆下,安装时,通过第一葫芦孔3021将快拆辊体302装到安装法兰301上,旋转并重新旋紧安装螺栓303即可实现其安装固定,结构简单,拆装快捷方便,为带状产品及片状产品的转换生产提供了便利。As shown in FIG. 8 , the take-up roller 3 includes a mounting flange 301 and a quick-release roller body 302 . The mounting flange 301 is mounted on the frame 1 and is connected to the coil motor drive. On the mounting seat of the quick-release roller body 302 A plurality of first gourd holes 3021 are evenly opened, and the quick release roller body 302 passes through the first gourd holes 3021 and is fixedly mounted on the mounting flange 301 by means of mounting bolts 303 . In this embodiment, the winding motor and the drive connection structure between the coil motor and the mounting flange 301 are all recognized by those skilled in the art, so they will not be repeated here; , rotate the quick release roller body 302 at a certain angle, and it can be removed. When installing, install the quick release roller body 302 on the mounting flange 301 through the first gourd hole 3021, rotate and re-tighten the mounting bolts 303 to achieve The installation is fixed, the structure is simple, and the disassembly and assembly is quick and convenient, which provides convenience for the conversion and production of belt-shaped products and sheet-shaped products.
如图1至图4、图10共同所示,为实现第二光栅安装架5于机架1上的滑动安装,机架1的出料端设有两平行设置的滑轨7,滑轨7的两端均设有防滑脱挡头701,第二光栅安装架5上固定安装有滑块8,滑块8滑动安装于滑轨7上,第二光栅安装架5通过滑轨7、滑块8滑动安装于机架1上,且第二光栅安装架5上设有用以实现其滑动定位的定位机构;设有的防滑脱挡头701,能够避免对第二光栅安装架5滑动时意外滑脱现象的发生。As shown in Figures 1 to 4 and 10 together, in order to realize the sliding installation of the second grating mounting frame 5 on the frame 1, the discharge end of the frame 1 is provided with two parallel sliding rails 7. The sliding rails 7 Both ends are provided with anti-slip head 701, the second grating mounting frame 5 is fixedly mounted with a slider 8, the slider 8 is slidably mounted on the sliding rail 7, and the second grating mounting frame 5 passes through the sliding rail 7, the slider 8 is slidably installed on the rack 1, and the second grating mounting frame 5 is provided with a positioning mechanism for realizing its sliding positioning; the anti-slip disengagement head 701 is provided to avoid accidental slippage when sliding on the second grating mounting frame 5 phenomenon occurs.
定位机构包括固定块、锁止块10和定位螺栓,固定块固定安装于第二光栅安装架5上,且固定块上开设有螺纹孔,锁止块10具有与滑轨7相适配的凹槽,且锁止块10上开设有与螺纹孔对应设置的沉孔,锁止块10通过沉孔、螺纹孔 并利用定位螺栓安装于固定块上;设有的该定位机构,松开定位螺栓,可实现第二光栅安装架5于机架1上的滑动调节,调节完毕后,重新旋紧定位螺栓,通过定位螺栓将锁止块10压迫到滑轨7上进行锁止定位,实现第二光栅安装架5调节位置的定位固定,且调节与定位操作简单方便。The positioning mechanism includes a fixing block, a locking block 10 and a positioning bolt. The fixing block is fixedly installed on the second grating mounting frame 5, and the fixing block is provided with a threaded hole. The locking block 10 is provided with a countersunk hole corresponding to the threaded hole, and the locking block 10 is installed on the fixing block through the countersunk hole, the threaded hole and using the positioning bolt; the positioning mechanism is provided, and the positioning bolt is loosened , the sliding adjustment of the second grating mounting frame 5 on the frame 1 can be realized. After the adjustment is completed, the positioning bolts are re-tightened, and the locking block 10 is pressed to the slide rail 7 through the positioning bolts for locking and positioning, so as to realize the second The positioning of the adjustment position of the grating mounting frame 5 is fixed, and the adjustment and positioning operations are simple and convenient.
到位检测机构包括固定安装于机架1上的第一电磁锁11和第二电磁锁13,第一电磁锁11位于机架1出料端末端设置,第二电磁锁13靠近机架1出料端的工位刀座2设置,第二光栅安装架5上分别固定安装有与第一电磁锁11、第二电磁锁13对应设置的第一插销12和第二插销14;设有的第一电磁锁11和第二电磁锁13,起到对第二光栅安装架5调节位置的到位检测作用,为第二光栅安装架5于机架1上的精确调节与定位提供了可靠保障。The in-position detection mechanism includes a first electromagnetic lock 11 and a second electromagnetic lock 13 fixedly installed on the rack 1. The first electromagnetic lock 11 is located at the end of the discharge end of the rack 1, and the second electromagnetic lock 13 is close to the rack 1. The station tool seat 2 at the end is provided, and the second grating mounting frame 5 is respectively fixed with a first latch 12 and a second latch 14 corresponding to the first electromagnetic lock 11 and the second electromagnetic lock 13; The lock 11 and the second electromagnetic lock 13 play the role of in-position detection of the adjustment position of the second grating mounting frame 5 , and provide a reliable guarantee for the precise adjustment and positioning of the second grating mounting frame 5 on the frame 1 .
本实施例中,第一电磁锁11固定安装于上滑轨7的末端,于上滑轨7一端的防滑脱挡头701位置处安装,第二电磁锁13固定安装于下滑轨7靠近工位刀座2的一端,且于下滑轨7一端的防滑脱挡头701位置处安装,第一插销12和第二插销14分别固定安装于滑块8上。In this embodiment, the first electromagnetic lock 11 is fixedly installed at the end of the upper slide rail 7, and is installed at the position of the anti-slip head 701 at one end of the upper slide rail 7, and the second electromagnetic lock 13 is fixedly installed at the lower rail 7 close to the station One end of the tool holder 2 is installed at the position of the anti-slip head 701 at one end of the lower rail 7 , and the first pin 12 and the second pin 14 are respectively fixed and installed on the slider 8 .
第二光栅安装架5顶部滑动安装有用以避让机架1顶部放料辊的推拉窗501,推拉窗501上设有把手502;本实施例中,第二光栅安装架5顶部设有滑槽,推拉窗501通过滑槽滑动安装于第二光栅安装架5上。设有的推拉窗501,为第二光栅安装架5避让放料辊进行滑动调节提供了便利。The top of the second grating installation frame 5 is slidably installed with a sliding window 501 to avoid the feeding roller on the top of the frame 1, and the sliding window 501 is provided with a handle 502; The sliding window 501 is slidably installed on the second grating installation frame 5 through the sliding groove. The provided sliding window 501 provides convenience for the second grating mounting frame 5 to avoid sliding adjustment of the discharging roller.
第二光栅安装架5上固定安装有第三电磁锁15,第三电磁锁15靠近安全光栅6设置,推拉窗501上固定安装有与第三电磁锁15对应设置的第三插销16,通过第三电磁锁15能够检测推拉窗501关闭与否。A third electromagnetic lock 15 is fixedly installed on the second grating mounting frame 5 , the third electromagnetic lock 15 is arranged close to the safety grating 6 , and a third latch 16 corresponding to the third electromagnetic lock 15 is fixedly installed on the sliding window 501 . The three electromagnetic locks 15 can detect whether the sliding window 501 is closed or not.
机架1和第二光栅安装架5上均固定安装有用以安装拖链的拖链安装板507,为拖链的安装提供了便利。A towline mounting plate 507 for installing a towline is fixedly installed on the frame 1 and the second grating mounting frame 5, which provides convenience for the installation of the towline.
第一光栅安装架4和第二光栅安装架5的外侧底部均设有支撑脚508,起到对光栅安装架3801的支撑作用,使得光栅安装架3801更加平稳牢固。The outer bottoms of the first grating mounting frame 4 and the second grating mounting frame 5 are provided with supporting feet 508 to support the grating mounting frame 3801 , so that the grating mounting frame 3801 is more stable and firm.
生产带状产品时,第二光栅安装架5位于机架1末端,收料辊3安装于机 架1上,位于第二光栅安装架5和机架1出料端的工位刀座2之间。When producing tape products, the second grating mounting frame 5 is located at the end of the rack 1, and the take-up roller 3 is mounted on the rack 1, between the second grating mounting rack 5 and the station tool holder 2 at the discharge end of the rack 1 .
如图5至图7共同所示,工位刀座2的刀座架端部分别固定安装有压板22,工位刀座2的传动底辊靠近压板22的一端固定安装有连接件23,连接件23贯穿压板22,且连接有编码器24,编码器24固定安装于压板22上,且通过控制器与刀座电机相连;安装有的编码器24,能够实现对刀座电机转速的实时监控,As shown in Fig. 5 to Fig. 7 , a pressure plate 22 is fixedly installed on the end of the tool holder frame of the station tool holder 2, respectively, and a connecting piece 23 is fixedly installed at one end of the transmission bottom roller of the station tool holder 2 close to the pressure plate 22. The part 23 penetrates through the pressure plate 22 and is connected with an encoder 24, the encoder 24 is fixedly installed on the pressure plate 22, and is connected with the tool seat motor through the controller; the installed encoder 24 can realize the real-time monitoring of the speed of the tool seat motor ,
若编码器24检测到转速浮动,会将检测信号反馈至控制器,通过控制器对刀座电机进行转速调控,确保实现对材料的高精度加工,若发生刀座电机转速过高或故障等意外事故,编码器24检测到转速异常,会通过控制器控制刀座电机及时停机,确保工位刀座2使用安全,安全性得到有效保障。If the encoder 24 detects that the rotational speed is floating, it will feed back the detection signal to the controller, and the controller will control the rotational speed of the tool holder motor to ensure high-precision machining of materials. In the event of an accident, the encoder 24 detects an abnormal rotation speed, and the controller controls the motor of the tool holder to stop in time to ensure the safe use of the tool holder 2 at the station, and the safety is effectively guaranteed.
连接件23包括一体成型的套装部2301和连杆部2302,套装部2301具有一与传动底辊辊轴端部相适配的卡槽23011,连接件23通过卡槽23011卡装于传动底辊的辊轴一端,与传动底辊的辊轴同轴设置,且利用螺栓与传动底辊的辊轴固定连接,编码器24安装于连杆部2302上,与连杆部2302相连接;通过连接件23实现传动底辊辊轴与编码器24的连接,连接简单方便,且通过卡槽23011卡装并利用螺栓实现与传动底辊辊轴固定的方式,连接牢固可靠,传动精度高,为实现与编码器24的连接及对精确转速检测提供了可靠保障。The connecting piece 23 includes an integrally formed sleeve part 2301 and a connecting rod part 2302. The sleeve part 2301 has a slot 23011 which is adapted to the end of the roller shaft of the drive bottom roller. The connecting part 23 is clamped to the drive bottom roller through the slot 23011 One end of the roller shaft is coaxially arranged with the roller shaft of the driving bottom roller, and is fixedly connected with the roller shaft of the driving bottom roller by means of bolts. The encoder 24 is installed on the connecting rod portion 2302 and is connected with the connecting rod portion 2302; Part 23 realizes the connection between the drive bottom roller shaft and the encoder 24, the connection is simple and convenient, and is clamped through the card slot 23011 and fixed with the drive bottom roller shaft by bolts, the connection is firm and reliable, and the transmission precision is high. The connection with the encoder 24 provides a reliable guarantee for accurate rotational speed detection.
压板22上还固定安装有防护壳25,防护壳25包覆编码器24设置,实现了对编码器24的有效防护,且更加美观。A protective shell 25 is also fixedly installed on the pressing plate 22, and the protective shell 25 is arranged to cover the encoder 24, so as to realize the effective protection of the encoder 24 and be more beautiful.
如图2和图10共同所示,机架1两端部固定安装有与控制器相连的拉绳开关19,拉绳开关19通过钢丝绳连接,第二光栅安装架5上开设有与机架1上拉绳开关19对应设置的避让孔505,第二光栅安装架5上还固定安装有与避让孔505对应设置的防护盒509,实现拉绳开19的安全防护,本实施例中,钢丝绳未在附图中示出;在对设备进行人工操作时,若发生安全情况,拉拽钢丝绳,拉绳开关19通过控制器控制设备急停,确保操作安全。As shown in FIG. 2 and FIG. 10 , the two ends of the frame 1 are fixedly installed with a pull-rope switch 19 connected to the controller, the pull-rope switch 19 is connected by a wire rope, and the second grating mounting frame 5 is provided with a connection with the frame 1 The avoidance hole 505 corresponding to the upper pull rope switch 19 is also fixedly installed on the second grating installation frame 5 with a protective box 509 corresponding to the avoidance hole 505, so as to realize the safety protection of the pull rope opening 19. In this embodiment, the wire rope is not It is shown in the drawings; when the equipment is manually operated, if a safety situation occurs, the wire rope is pulled, and the rope switch 19 controls the equipment to emergency stop through the controller to ensure the operation safety.
如图1和图9共同所示,机架1上还滑动安装有安装板20,安装板20上固定安装有操控台21,且操控台21位于安全光栅6形成的光幕外侧,以便于 工作人员操控;使用时,安全光栅6与安装板20对应位置处的部分光幕关闭,使得安全光栅6不会对安装板20检测而发出安全报警,由于安装板20厚度较窄,安全光栅6所需关闭的光幕区较小,不足以供人手伸过,从而避免了可能从光幕关闭区进入设备工作范围而导致意外安全事故的发生。As shown in FIG. 1 and FIG. 9 , a mounting plate 20 is also slidably installed on the frame 1 , and a console 21 is fixedly installed on the mounting plate 20 , and the console 21 is located outside the light curtain formed by the safety grating 6 to facilitate work. When in use, part of the light curtain at the corresponding position of the safety grating 6 and the mounting plate 20 is closed, so that the safety grating 6 will not detect the mounting plate 20 and issue a safety alarm. Due to the narrow thickness of the mounting plate 20, the safety grating 6 The light curtain area that needs to be closed is small and not enough for human hands to reach, thus avoiding the possibility of entering the working range of the equipment from the closing area of the light curtain and causing accidental safety accidents.
如图3、图10至图18共同所示,本实施例中,该多工位轮转模切机还包括能够于机架1出料端的工位刀座2上挂装使用的输送机,用以实现对片状产品的输送;输送机包括下输送架26和安装于下输送架26一端的上输送架38,下输送架26和上输送架38上分别架绕有驱动装置驱动的下传送带27和上传送带39,上传送带39与下传送带27相邻侧具有供产品通过的输送间隙,且在驱动装置驱动下,上传送带39与下传送带27相邻侧的传送方向相同,下输送架26的一端还设有剥离刀和挂装架,剥离刀靠近下传送带27、且与下传送带27对应设置,第二光栅安装架5上开设有供输送机穿过的开口503,生产片状产品时,第二光栅安装架5滑动至贴靠工位刀座2定位固定,输送机通过挂装架挂装于工位刀座2出料侧,且另一端通过开口503贯穿第二光栅安装架5设置;生产带状产品时,第二光栅安装架5的开口503位置处对应固定安装有挡板504,实现对开口503的封堵,避免人手伸入或异物插入带来的安全隐患。As shown in Fig. 3, Fig. 10 to Fig. 18, in this embodiment, the multi-station rotary die-cutting machine also includes a conveyor that can be hung on the station cutter base 2 at the discharge end of the frame 1. In order to realize the conveying of sheet products; the conveyor includes a lower conveying frame 26 and an upper conveying frame 38 installed at one end of the lower conveying frame 26. The lower conveying frame 26 and the upper conveying frame 38 are respectively surrounded by a lower conveying belt driven by a driving device. 27 and the upper conveyor belt 39. The adjacent side of the upper conveyor belt 39 and the lower conveyor belt 27 has a conveying gap for products to pass through, and driven by the driving device, the conveying direction of the upper conveyor belt 39 and the adjacent side of the lower conveyor belt 27 is the same, and the lower conveyor frame 26 One end is also provided with a peeling knife and a hanging frame, the peeling knife is close to the lower conveyor belt 27 and is set corresponding to the lower conveyor belt 27, and the second grating mounting frame 5 is provided with an opening 503 for the conveyor to pass through. , the second grating mounting frame 5 slides to be positioned and fixed against the station tool base 2 , the conveyor is hung on the discharge side of the station tool base 2 through the hanging frame, and the other end penetrates the second grating mounting frame 5 through the opening 503 Setting: When producing a strip product, a baffle 504 is fixed and installed at the position of the opening 503 of the second grating mounting frame 5, so as to realize the blocking of the opening 503 and avoid the potential safety hazard caused by the insertion of human hands or the insertion of foreign objects.
本实施例中,下输送架26的两端均转动安装有下皮带从动辊,下传送带27架绕于两下皮带从动辊之间。In this embodiment, both ends of the lower conveying frame 26 are rotatably installed with lower belt driven rollers, and the lower conveyor belt 27 is wound around between the two lower belt driven rollers.
下输送架26下方固定安装有安装壳28,驱动装置包括驱动电机29,驱动电机29固定安装于安装壳28内,安装壳28内还转动安装有下皮带驱动辊34、皮带张紧辊35和张紧调节辊36,下皮带驱动辊34与驱动电机29传动相连,且位于皮带张紧辊35和张紧调节辊36之间、与皮带张紧辊35和张紧调节辊36具有安装高度差,下传送带27依次架绕皮带张紧辊35、下皮带驱动辊34和张紧调节辊36设置;设有的该下传送带27驱动方式,驱动电机29工作,带动下皮带驱动辊34转动,进而带动下传送带27旋转,实现对片状产品的输送。A mounting shell 28 is fixedly installed below the lower conveying frame 26. The driving device includes a driving motor 29. The driving motor 29 is fixedly installed in the mounting shell 28. The mounting shell 28 is also rotatably installed with a lower belt driving roller 34, a belt tensioning roller 35 and The tensioning roller 36, the lower belt driving roller 34 is drivingly connected with the driving motor 29, and is located between the belt tensioning roller 35 and the tensioning roller 36, and has an installation height difference with the belt tensioning roller 35 and the tensioning roller 36 , the lower conveyor belt 27 is arranged in turn around the belt tension roller 35, the lower belt drive roller 34 and the tension adjustment roller 36; the lower conveyor belt 27 is provided with a driving mode, the drive motor 29 works, drives the lower belt drive roller 34 to rotate, and then The lower conveyor belt 27 is driven to rotate to realize the conveying of sheet products.
本实施例中,皮带张紧辊35和张紧调节辊36均包括辊轴和转动安装于辊 轴上的辊体,皮带张紧辊35和张紧调节辊36分别通过辊轴于安装壳28内安装。In this embodiment, the belt tensioning roller 35 and the tensioning roller 36 both include a roller shaft and a roller body rotatably mounted on the roller shaft. The belt tensioning roller 35 and the tensioning roller 36 are respectively connected to the installation shell 28 through the roller shaft. installed inside.
安装壳28两侧对应开设有条形安装孔2801,张紧调节辊36的辊轴通过条形安装孔2801滑动安装于安装壳28上,安装壳28上螺纹安装有与条形安装孔2801对应设置的下皮带张紧调节螺栓37,下皮带张紧调节螺栓37的端部抵靠张紧调节辊36的辊轴设置,通过旋拧下皮带张紧调节螺栓37对张紧调节辊36进行调节,实现下传送带27的张紧调节,调节操作简单方便。Bar-shaped mounting holes 2801 are correspondingly opened on both sides of the mounting shell 28. The roller shaft of the tensioning roller 36 is slidably mounted on the mounting shell 28 through the bar-shaped mounting holes 2801. The mounting shell 28 is threadedly mounted with corresponding strip-shaped mounting holes 2801. The lower belt tension adjustment bolt 37 is provided, the end of the lower belt tension adjustment bolt 37 is set against the roller shaft of the tension adjustment roller 36, and the tension adjustment roller 36 is adjusted by unscrewing the lower belt tension adjustment bolt 37 , to realize the tension adjustment of the lower conveyor belt 27, and the adjustment operation is simple and convenient.
本实施例中,在下输送架26远离剥离刀的一端开设有螺丝孔,可外接安装溜板或料仓。In this embodiment, a screw hole is provided at one end of the lower conveying frame 26 away from the peeling knife, and a sliding plate or a silo can be externally installed.
为实现驱动电机29与下皮带驱动辊34的传动连接,驱动电机29传动连接有减速机30,减速机30的输出轴安装有主动带轮31,下皮带驱动辊34的一端安装有从动带轮32,主动带轮31与从动带轮32间架绕有同步带33,且主动带轮31与从动带轮32通过同步带33传动相连。In order to realize the drive connection between the drive motor 29 and the lower belt drive roller 34, the drive motor 29 is connected with a reducer 30, the output shaft of the reducer 30 is installed with a driving pulley 31, and one end of the lower belt drive roller 34 is installed with a driven belt. A synchronous belt 33 is framed between the driving pulley 31 and the driven pulley 32 , and the driving pulley 31 and the driven pulley 32 are connected by transmission through the synchronous belt 33 .
下皮带驱动辊34上沿轴向均匀开设有若干圆皮带槽,可依据产品输送需求,选择平皮带或圆皮带作下传送带27使用,满足不同产品的输送需求。The lower belt drive roller 34 has several circular belt grooves evenly along the axial direction. According to the product conveying requirements, a flat belt or a round belt can be selected as the lower conveyor belt 27 to meet the conveying requirements of different products.
为实现上输送架38于下输送架26上的安装,上输送架38上活动插装有若干调节螺杆40,若干调节螺杆40贯穿上输送架38螺纹安装于下输送架26上,且调节螺杆40的顶部与上输送架38间套装有压缩弹簧41。In order to realize the installation of the upper conveying frame 38 on the lower conveying frame 26, a plurality of adjusting screws 40 are movably inserted on the upper conveying frame 38, and the plurality of adjusting screws 40 are threadedly installed on the lower conveying frame 26 through the upper conveying frame 38, and the adjusting screws A compression spring 41 is sheathed between the top of 40 and the upper conveying frame 38 .
本实施例中,上输送架38上均匀开设有若干安装孔,调节螺杆40穿过安装孔且螺纹安装于下输送架26上。In this embodiment, the upper conveying frame 38 is evenly provided with a plurality of installation holes, and the adjusting screw 40 passes through the installation holes and is threadedly installed on the lower conveying frame 26 .
上输送架38上还螺纹配合安装有用以实现输送间隙调节的调节旋拧42,调节旋拧42分别于上输送架38的四个边角位置设置,且调节旋拧42的底端抵靠下输送架26设置。The upper conveying frame 38 is also threadedly fitted with adjusting screws 42 for adjusting the conveying gap. The adjusting screws 42 are respectively arranged at the four corners of the upper conveying frame 38, and the bottom ends of the adjusting screws 42 abut against the bottom. A transport frame 26 is provided.
上输送架38通过调节螺杆40实现于下输送架26上安装的安装方式,便于依据片状产品输送需求安装使用及拆卸,拆装操作简单方便,且通过调节螺杆40插装于不同安装孔内实现上输送架38的安装,能够依据片状产品不同实现上输送架38的前后调节,此外,设有的调节旋拧42,依据片状产品厚度,转 动调节旋拧42,可实现对上输送架38安装高度的调节,确保上传送带39与下传送带27间具有容纳产品通过的最小间隙,此外,调节螺杆40上套装的压缩弹簧41,输送的片状产品若有厚度差别,会通过压缩弹簧41的压紧或松开,实现上传送带39与下传送带27间输送间隙的浮动调节,通过自动调节适配产品,确保在进行片状产品输送时,不会对产品造成损伤。The upper conveying frame 38 is installed on the lower conveying frame 26 by adjusting the screw 40, which is convenient for installation, use and disassembly according to the conveying requirements of sheet products. The installation of the upper conveying frame 38 can be realized, and the front and rear adjustment of the upper conveying frame 38 can be realized according to the different sheet products. In addition, there is an adjustment screw 42, which can be rotated and adjusted according to the thickness of the sheet product. The adjustment of the installation height of the rack 38 ensures that there is a minimum gap between the upper conveyor belt 39 and the lower conveyor belt 27 to accommodate the passage of the product. In addition, the compression spring 41 set on the adjustment screw 40 is adjusted. If the thickness of the conveyed sheet product is different, it will pass through the compression spring. The pressing or loosening of 41 realizes the floating adjustment of the conveying gap between the upper conveyor belt 39 and the lower conveyor belt 27, and automatically adjusts the suitable products to ensure that the products will not be damaged when the sheet products are conveyed.
上输送架38包括安装架3801和张紧调节架3802,安装架3801通过调节螺杆40安装于上输送架38上,且安装架3801靠近剥离刀的一端转动安装有上皮带从动辊;张紧调节架3802通过调节定位机构安装于安装架3801的另一端,且张紧调节架3802的端部转动安装有上皮带驱动辊43,上皮带驱动辊43通过传动连接机构与下皮带驱动辊34传动相连,且在传动连接机构作用下,上皮带驱动辊43与下皮带驱动辊34的转向相反,上传送带39架绕于上皮带驱动辊43和上皮带从动辊之间。The upper conveying frame 38 includes an installation frame 3801 and a tensioning adjusting frame 3802. The installation frame 3801 is installed on the upper conveying frame 38 through the adjusting screw 40, and the end of the installation frame 3801 close to the peeling knife is rotated and installed with the upper belt driven roller; The adjustment frame 3802 is installed on the other end of the installation frame 3801 through the adjustment and positioning mechanism, and the end of the tension adjustment frame 3802 is rotatably installed with the upper belt drive roller 43, which is driven by the transmission connection mechanism with the lower belt drive roller 34. Under the action of the transmission connection mechanism, the upper belt driving roller 43 and the lower belt driving roller 34 turn in opposite directions, and the upper conveyor belt 39 is wound between the upper belt driving roller 43 and the upper belt driven roller.
本实施例中,其中两个调节旋拧42分别于安装架3801一端边角位置处安装,另外两个调节旋拧42分别于张紧调节架3802的两端部安装。In this embodiment, two of the adjusting screws 42 are installed at the corners of one end of the mounting frame 3801 respectively, and the other two adjusting screws 42 are respectively installed at both ends of the tensioning adjusting frame 3802 .
调节定位机构包括固定块、锁紧螺栓45和上皮带张紧调节螺栓46,固定块固定安装于安装架3801的另一端两侧,张紧调节架3802的两侧开设有长条孔38021,锁紧螺栓45穿过长条孔38021螺纹安装于安装架3801上,上皮带张紧调节螺栓46螺纹配合安装于固定块上,且端部抵靠张紧调节架3802设置。The adjustment and positioning mechanism includes a fixed block, a locking bolt 45 and an upper belt tensioning adjustment bolt 46. The fixed block is fixedly installed on both sides of the other end of the mounting frame 3801. The two sides of the tensioning adjusting frame 3802 are provided with elongated holes 38021. The tightening bolt 45 is threadedly installed on the mounting frame 3801 through the elongated hole 38021 , and the upper belt tensioning adjusting bolt 46 is threadedly mounted on the fixing block, and the end is set against the tensioning adjusting frame 3802 .
设有的该上输送架38结构,松开锁紧螺栓45,通过旋拧上皮带张紧调节螺栓46可实现对上传送带39的张紧调节,调节完毕后,重新旋紧锁紧螺栓45便可实现当前调节位置的定位固定,调节操作简单方便。The upper conveyor frame 38 provided with the structure, loosens the locking bolts 45, and adjusts the tension of the upper conveyor belt 39 by screwing the upper belt tensioning adjustment bolts 46. After the adjustment is completed, re-tighten the locking bolts 45. The positioning and fixing of the current adjustment position can be realized, and the adjustment operation is simple and convenient.
传动连接机构包括主动传动轮47、从动传动轮48、绕带轮49和传动带50,主动传动轮47安装于下皮带驱动辊34的辊轴上,从动传动轮48安装于上皮带驱动辊43的辊轴上,且主动传动轮47和从动传动轮48的直径比,与下皮带驱动辊34和上皮带驱动辊43的外径比相同,绕带轮49设有若干,若干绕带轮49分别转动安装于安装壳28上,传动带50架绕于主动传动轮47、绕带轮49 和从动传动轮48之间,且从动传动轮48通过传动带50与主动传动轮47传动连接;该传动连接机构,实现通过一套驱动装置对下传送带27和上传送带39的同步驱动,通过该传动带50的特殊缠绕方式,使得上皮带驱动辊43与下皮带驱动辊34的转动方向相反,从而确保上传送带39与下传送带27相邻产品传送侧的传送方向相同,且传动带50便于加热后粘接或更换,能够适用于上输送架38的前后调节及上传送带39的张紧调节,此外,主动传动轮47、从动传动轮48的直径比值与下皮带驱动辊34、上皮带驱动辊43的外径比值一致,能够保证上传送带39和下传送带27的传送速度相同,为实现片状产品的有序、整齐输送提供了可靠保障。The transmission connection mechanism includes a driving transmission wheel 47, a driven transmission wheel 48, a pulley 49 and a transmission belt 50. The driving transmission wheel 47 is installed on the roller shaft of the lower belt driving roller 34, and the driven transmission wheel 48 is installed on the upper belt driving roller. On the roller shaft of 43, and the diameter ratio of the driving pulley 47 and the driven pulley 48 is the same as the outer diameter ratio of the lower belt driving roller 34 and the upper belt driving roller 43, the belt winding wheel 49 is provided with a number of The pulleys 49 are respectively rotatably mounted on the mounting shell 28, the drive belt 50 is wound around the drive pulley 47, the pulley 49 and the driven drive pulley 48, and the driven drive pulley 48 is connected to the drive pulley 47 through the drive belt 50. The transmission connection mechanism realizes the synchronous drive of the lower conveyor belt 27 and the upper conveyor belt 39 through a set of driving devices, and through the special winding method of the transmission belt 50, the upper belt drive roller 43 and the lower belt drive roller 34 The rotation direction of the roller is opposite, Therefore, it is ensured that the conveying directions of the adjacent product conveying sides of the upper conveying belt 39 and the lower conveying belt 27 are the same, and the transmission belt 50 is convenient for bonding or replacement after heating, and can be applied to the front and rear adjustment of the upper conveying frame 38 and the tension adjustment of the upper conveying belt 39. , the diameter ratio of the driving transmission wheel 47 and the driven transmission wheel 48 is consistent with the outer diameter ratio of the lower belt driving roller 34 and the upper belt driving roller 43, which can ensure that the transmission speed of the upper conveying belt 39 and the lower conveying belt 27 is the same. The orderly and neat delivery of products provides a reliable guarantee.
本实施例中,传动带50为双面齿同步带33,便于实现与主动传动轮47、从动传动轮48、绕带轮49的传动啮合。In this embodiment, the transmission belt 50 is a double-sided toothed synchronous belt 33 , which is convenient to realize the transmission meshing with the driving transmission wheel 47 , the driven transmission wheel 48 , and the belt winding wheel 49 .
剥离刀包括剥离刀体51和剥离刀支架52,剥离刀体51固定安装于两剥离刀支架52中间,且位于剥离刀支架52的一端设置。The peeling knife includes a peeling knife body 51 and a peeling knife support 52 , and the peeling knife body 51 is fixedly installed in the middle of the two peeling knife supports 52 and located at one end of the peeling knife support 52 .
剥离刀支架52另一端底部开设有安装槽5201,剥离刀支架52上还设有固定压块53以及用以实现固定压块53调节的紧固螺栓54,固定压块53于剥离刀支架52底部滑动安装,且与安装槽5201对应设置,紧固螺栓54贯穿剥离刀支架52,且与固定压块53螺纹配合连接。The bottom of the other end of the peeling knife support 52 is provided with a mounting groove 5201 , the peeling knife support 52 is also provided with a fixed pressure block 53 and a fastening bolt 54 for adjusting the fixed pressure block 53 , and the fixed pressure block 53 is located at the bottom of the peeling knife support 52 . It is slidably installed, and is arranged corresponding to the installation groove 5201 , and the fastening bolt 54 penetrates the stripping knife bracket 52 and is connected with the fixing pressing block 53 in a threaded manner.
下输送架26的一端两侧均固定安装有第一铰链销55,剥离刀支架52通过安装槽5201挂装于第一铰链销55上,且利用紧固螺栓54和固定压块53锁紧固定。A first hinge pin 55 is fixedly installed on both sides of one end of the lower conveying frame 26, and the peeling knife bracket 52 is hung on the first hinge pin 55 through the mounting groove 5201, and is locked and fixed by the fastening bolt 54 and the fixing pressure block 53 .
该剥离刀结构,于下输送架26上安装后,在实现有效接料的同时,便于料带向下回转输送进行卷料回收,该剥离刀支架52结构,于下输送架26上挂装后,第一铰链销55位于固定压块53与剥离刀支架52之间,通过旋拧紧固螺栓54,利用固定块将剥离刀支架52固定到下输送架26上完成安装的方式,在剥离刀支架52上面进行固定操作,有足够的操作空间,使得剥离刀的安装更加容易。After the stripping knife structure is installed on the lower conveying frame 26 , while realizing effective material receiving, it is convenient for the material belt to be rotated downward and conveyed for coil material recovery. , the first hinge pin 55 is located between the fixed pressing block 53 and the peeling knife bracket 52. By screwing the tightening bolt 54, the peeling knife bracket 52 is fixed to the lower conveying frame 26 by the fixing block to complete the installation. 52 above for fixing operation, there is enough operating space, making the installation of the peeling knife easier.
挂装架包括固定安装于下输送架26一端的挂装板56以及用以于工位刀座2上安装固定的安装块57,安装块57上固定安装有第二铰链销58,挂装板56上开设有与第二铰链销58对应设置的第二葫芦孔5601,生产片状产品时,安装块57固定安装于工位刀座2上,挂装板56通过第二葫芦孔5601挂装于第二铰链销58上,且利用固定螺栓59与安装块57安装固定,且处于安装状态时,剥离刀与工位刀座2的模切刀辊、模切底辊间形成的出料间隙对应设置;设有的该挂装架,将输送机于工位刀座2上安装时,将安装块57固定安装到工位刀座2的刀座架上,然后通过第二葫芦孔5601将挂装板56挂装到安装块57上,松手用扳手紧固固定螺栓59,便可完成该输送机于工位刀座2上的安装固定,安装简便,可单人完成,节省人力。The hanging frame includes a hanging plate 56 fixedly installed on one end of the lower conveying frame 26 and a mounting block 57 used to install and fix on the workstation tool holder 2. A second hinge pin 58 is fixedly installed on the installation block 57. The hanging plate 56 is provided with a second hoist hole 5601 corresponding to the second hinge pin 58. When producing sheet-like products, the mounting block 57 is fixedly installed on the workstation tool seat 2, and the hanging plate 56 is hung through the second hoist hole 5601. On the second hinge pin 58, and fixed with the fixing bolt 59 and the installation block 57, and in the installed state, the discharge gap formed between the stripping knife and the die-cutting knife roller and the die-cutting bottom roller of the station tool holder 2 Corresponding setting; the provided hanging frame, when the conveyor is installed on the station tool holder 2, the mounting block 57 is fixedly installed on the tool holder frame of the station tool holder 2, and then the second gourd hole 5601 is used to install it. The hanging plate 56 is hung on the mounting block 57, and the fixing bolt 59 is tightened with a wrench to complete the installation and fixation of the conveyor on the station tool base 2. The installation is simple and can be completed by one person, saving manpower.
如图2和图3共同所示,为配合输送机安装使用,第二光栅安装架5上还固定安装有第四电磁锁17,第四电磁锁17位于开口503一侧,第二光栅安装架5上开设有与第四电磁锁17对应设置的通孔,下输送架26上固定安装有第四插销18,输送机挂装于工位刀座2上时,第四插销18与第四电磁锁17对应设置,通过设有的第四电磁锁17,生产片状产品时,能够检测输送机是否安装到位。As shown in FIG. 2 and FIG. 3 , in order to cooperate with the installation and use of the conveyor, a fourth electromagnetic lock 17 is also fixedly installed on the second grating mounting frame 5 , the fourth electromagnetic lock 17 is located on the side of the opening 503 , and the second grating mounting rack 5 is provided with a through hole corresponding to the fourth electromagnetic lock 17, and a fourth latch 18 is fixedly installed on the lower conveying frame 26. When the conveyor is hung on the station tool holder 2, the fourth latch 18 is connected to the fourth electromagnetic lock. The locks 17 are correspondingly arranged, and through the provided fourth electromagnetic lock 17, when the sheet-like product is produced, it can be detected whether the conveyor is installed in place.
本实施例中,第一电磁锁11、第二电磁锁13、第三电磁锁15和第四电磁锁17均选用D4NS-4CF安全门开关。In this embodiment, the first electromagnetic lock 11 , the second electromagnetic lock 13 , the third electromagnetic lock 15 and the fourth electromagnetic lock 17 all use D4NS-4CF safety door switches.
本实施例中,第二光栅安装架5上固定安装有输送架挂板506,输送机挂装于工位刀座2上时,下输送架26与输送架挂板506固定连接,使得输送机挂装后固定更加平稳牢固。In this embodiment, a conveyor hanger 506 is fixedly installed on the second grating mounting frame 5. When the conveyor is hung on the station tool base 2, the lower conveyor 26 is fixedly connected to the conveyor hanger 506, so that the conveyor After hanging, the fixing is more stable and firm.
基于上述结构的该多工位轮转模切机,安全光栅6能够确保操作人员安全,对带状产品加工生产时,第二光栅安装架5于机架1末端定位固定,收料辊3安装于机架1上,位于第二光栅安装架5和工位刀座2之间,经工位刀座2加工后的带状产品,卷绕到收料辊3上,由收料轴实现带状产品的卷料收料;当由带状产品转为片状产品生产加工时,将收料辊3拆卸下,将输送机通过挂装 架挂装于工位刀座2出料侧,然后将第二光栅安装架5上的挡板504拆卸下,将推拉窗501外拉,最后将第二光栅安装架5滑动至靠近工位刀座2位置重新定位固定,并将推拉窗501复位即可,料带经工位刀座2模切加工后,在剥离刀体51的剥离作用下,将模切下的片状产品从料带上剥离至下传动带50进行输送,料带则经剥离刀体51后端回转至剥离刀体51下方实现收卷。Based on the multi-station rotary die-cutting machine with the above structure, the safety grating 6 can ensure the safety of the operator. When processing and producing strip products, the second grating mounting frame 5 is positioned and fixed at the end of the frame 1, and the take-up roller 3 is mounted on the On the frame 1, it is located between the second grating mounting frame 5 and the station tool holder 2. The strip-shaped product processed by the station tool holder 2 is wound on the receiving roller 3, and the strip-shaped product is realized by the receiving shaft. The coil material of the product is collected; when the belt-shaped product is converted into a sheet-shaped product for production and processing, the receiving roller 3 is removed, and the conveyor is hung on the discharge side of the station knife base 2 through the hanging frame, and then the Remove the baffle 504 on the second grating mounting frame 5, pull the sliding window 501 out, and finally slide the second grating mounting frame 5 to the position close to the station tool seat 2 to reposition and fix it, and reset the sliding window 501. , After the material belt is die-cut by the station knife base 2, under the peeling action of the peeling knife body 51, the die-cut sheet products are peeled from the material belt to the lower transmission belt 50 for transportation, and the material belt is passed through the peeling knife. The rear end of the body 51 is rotated to the bottom of the peeling knife body 51 to realize winding.
通过该多工位轮转模切机,在进行带状产品跟片状产品转换生产时,无需进行安全光栅6的繁琐拆装,使用安全、方便、快捷,且通过输送机进行片状产品的接料输送,实现了人工劳动力的有效替代,对片状产品的输送更加整齐、有序,收料效率大大提高,在上传送带39与下传送带27配合作用下,将片状产品夹出并规整其位置,满足了对宽度较窄或易上翘片状产品整齐有序输送的使用需求。Through the multi-station rotary die-cutting machine, when the tape product and the sheet product are converted into production, there is no need to carry out the cumbersome disassembly and assembly of the safety grating 6, the use is safe, convenient and fast, and the connection of the sheet product is carried out through the conveyor. The material conveying realizes the effective replacement of manual labor, the conveying of sheet products is more neat and orderly, and the efficiency of material collection is greatly improved. Position, to meet the needs of neat and orderly transportation of sheet products with narrow width or easy upturning.
如图1、图5、图19和图20共同所示,该多工位轮转模切机还包括安全监控系统,安全监控系统包括电控系统60和与电控系统60通讯交互的操作手柄61,操作手柄61不用时,挂装于操控台21上。As shown in Figure 1, Figure 5, Figure 19 and Figure 20, the multi-station rotary die-cutting machine also includes a safety monitoring system, which includes an electronic control system 60 and an operating handle 61 that communicates and interacts with the electronic control system 60. , when the operating handle 61 is not in use, it is hung on the console 21 .
操作手柄61设有安全进入光栅模式和设备点动模式,用于依据操作人员的操作动作向电控系统60发送光栅进入指令或点动指令;The operating handle 61 is provided with a safety entry grating mode and a device jog mode, which are used to send grating entry instructions or jog instructions to the electronic control system 60 according to the operator's operation action;
电控系统60,用于根据操作手柄61反馈的光栅进入指令和点动指令,控制关闭安全光栅6的同时,控制多工位轮转模切机处于低速运转状态或点动运转状态。The electronic control system 60 is used to control the closing of the safety grating 6 according to the grating entry command and the jog command fed back by the operating handle 61, and control the multi-station rotary die-cutting machine to be in a low-speed running state or a jogging running state.
在该实施例中,安全光栅6、操作手柄61以及多工位轮转模切机的电控系统60形成一个安全保护框架,保护进入光幕的操作人员的安全,而且可实现设备点动操作,下述给出详细的技术说明。In this embodiment, the safety grating 6, the operating handle 61 and the electric control system 60 of the multi-station rotary die-cutting machine form a safety protection frame to protect the safety of the operator who enters the light curtain, and can realize the jog operation of the equipment, A detailed technical description is given below.
本实施例中,操作手柄61设有一手柄杆体6101,手柄杆体6101的圆周面上设有按压式开关6102,手柄杆体6101的顶端设有点动按钮;In this embodiment, the operating handle 61 is provided with a handle rod body 6101, the circumferential surface of the handle rod body 6101 is provided with a push switch 6102, and the top of the handle rod body 6101 is provided with a jog button;
其中,按压式开关6102与操作人员除拇指之外的手指相对应,点动按钮包括正向点动按钮6103和反向点动按钮6104;The push switch 6102 corresponds to the operator's fingers other than the thumb, and the jog buttons include a forward jog button 6103 and a reverse jog button 6104;
手柄杆体6101内设有一与按压式开关6102和点动按钮连接的微控制器6105(图中以虚线框表达),微控制器6105与电控系统60通讯连接。The handle rod body 6101 is provided with a microcontroller 6105 (represented by a dotted frame in the figure) connected to the push switch 6102 and the jog button. The microcontroller 6105 is connected to the electronic control system 60 for communication.
其中,该按压式开关6102和点动按钮为市面上手柄器件中常见的设置开关或按钮,而且该微控制器6105为常规的具备动作感应和数据指令发送的元器件或电气件,例如可以采用STM32系列微控制器6105,在此不用以限制本发明。Among them, the push switch 6102 and the jog button are common setting switches or buttons in the handle devices on the market, and the microcontroller 6105 is a conventional component or electrical component with motion sensing and data command sending, for example, it can use The STM32 series microcontroller 6105 is not intended to limit the present invention here.
本实施例中,上述操作手柄61可以采用市面购买的方式获取,并对获取到的操作手柄61按照上述内容进行设定,例如可以采用欧姆龙的型号为A4EG三段式手持开关,在此不用以限制本发明。In this embodiment, the above-mentioned operation handle 61 can be obtained by purchasing in the market, and the obtained operation handle 61 can be set according to the above-mentioned content. For example, an Omron model A4EG three-stage hand-held switch can be used. Limit the invention.
本实施例中,按压式开关6102设有三个档位,分别是松开档位、半按压档位和压紧档位;In this embodiment, the push switch 6102 is provided with three gear positions, namely the release position, the half-pressed position and the pressed position;
其中,当按压式开关6102处于松开档位时,按压式开关6102与微控制器6105不发生信号关系,且安全光栅6处于启动安全保护状态;Wherein, when the push switch 6102 is in the release position, there is no signal relationship between the push switch 6102 and the microcontroller 6105, and the safety grating 6 is in the starting safety protection state;
当按压式开关6102处于半按压档位时,微控制器6105感应到按压式开关6102的状态,微控制器6105生成光栅进入指令,并将生成的光栅进入指令发送给电控系统60,电控系统60根据光栅进入指令控制关闭安全光栅6;When the push switch 6102 is in the half-press position, the microcontroller 6105 senses the state of the push switch 6102, the microcontroller 6105 generates a grating entry command, and sends the generated grating entry command to the electronic control system 60, and the electronic control The system 60 controls and closes the safety grating 6 according to the grating entry instruction;
当按压式开关6102处于半按压档位,且进入光幕区域时,手柄杆体6101上的点动按钮处于激活状态;When the push switch 6102 is in the half-press position and enters the light curtain area, the jog button on the handle rod body 6101 is activated;
本实施例中,该压紧档位可以进行其他状态的设置,在此不再赘述。In this embodiment, the pressing gear can be set in other states, which will not be repeated here.
本实施例中,该按压式开关6102的档位可由松开档位进到半按压档位,然后进入压紧档位,然后反之实现,其中,压紧档位可直接转换到松开档位。In this embodiment, the gear position of the push switch 6102 can be shifted from the release gear to the half-pressed gear, then into the pressed gear, and vice versa, wherein the pressed gear can be directly switched to the release gear .
本实施例中,当按压式开关6102处于半按压档位,且操作人员按压正向点动按钮6103时,微控制器6105生成点动指令,并将生成的点动指令发送给电控系统60,电控系统60向多工位轮转模切机的料轴电机和刀轴电机发送正向启动运转命令,其中,多工位轮转模切机的运转速度小于预设的第一运转速度阈值;In this embodiment, when the push switch 6102 is in the half-press position and the operator presses the forward jog button 6103, the microcontroller 6105 generates a jog command, and sends the generated jog command to the electronic control system 60 , the electronic control system 60 sends a forward start operation command to the feed shaft motor and the cutter shaft motor of the multi-station rotary die-cutting machine, wherein the running speed of the multi-station rotary die-cutting machine is less than the preset first operating speed threshold;
当操作人员按压反向点动按钮时,微控制器6105也生成点动指令,并将生 成的点动指令发送给电控系统60,电控系统60向多工位轮转模切机的料轴电机和刀轴电机发送反向启动运转指令,其中,多工位轮转模切机的运转速度小于预设的第一运转速度阈值。When the operator presses the reverse jog button, the microcontroller 6105 also generates a jog command, and sends the generated jog command to the electronic control system 60, and the electronic control system 60 sends the feed shaft of the multi-station rotary die-cutting machine to the The motor and the cutter shaft motor send a reverse start operation instruction, wherein the operation speed of the multi-station rotary die-cutting machine is less than a preset first operation speed threshold.
其中,当操作人员进入光幕区域,需要对多工位轮转模切机的运行状态进行查看时,通过该点动按钮实现多工位轮转模切机的点动运转,其具体的实现如上述所记载,设备运行在安全的运转速度下。Among them, when the operator enters the light curtain area and needs to check the running status of the multi-station rotary die-cutting machine, the jog operation of the multi-station rotary die-cutting machine is realized through the jog button. The specific implementation is as above. It is recorded that the equipment operates at a safe operating speed.
本实施例中,多工位轮转模切机包括运行模式和设置模式两种状态,其中:In this embodiment, the multi-station rotary die-cutting machine includes two states: running mode and setting mode, wherein:
在运行模式下,多工位轮转模切机处于正常的工作状态,在设置模式下,多工位轮转模切机处于停止未运转状态。In the running mode, the multi-station rotary die-cutting machine is in a normal working state, and in the setting mode, the multi-station rotary die-cutting machine is in a stopped state.
本实施例中,在多工位轮转模切机的操控台21上设有模式设置按钮,当然可以通过其他方式实现,其中:In this embodiment, a mode setting button is provided on the console 21 of the multi-station rotary die-cutting machine. Of course, it can be realized in other ways, wherein:
在运行模式下,可以设置一个观察模式,在点击或选择该观察模式时,电控系统60向刀轴电机发送停机指令,控制多工位轮转模切机进入停机状态。In the running mode, an observation mode can be set. When the observation mode is clicked or selected, the electronic control system 60 sends a stop command to the cutter shaft motor to control the multi-station rotary die-cutting machine to enter the stop state.
本实施例中,当多工位轮转模切机处于设置模式,且按压式开关6102处于半按压档位时,操作人员对正向点动按钮6103和反向点动按钮6104的执行动作有效。In this embodiment, when the multi-station rotary die-cutting machine is in the setting mode and the push switch 6102 is in the half-pressing gear, the operator's actions on the forward jog button 6103 and the reverse jog button 6104 are valid.
在上述关于操作手柄61和多工位轮转模切机的技术内容记载下,电控系统60包括:According to the above technical content about the operating handle 61 and the multi-station rotary die-cutting machine, the electronic control system 60 includes:
电机运转速度检测模块,用于在运行模式下,通过工位刀座2上安装的编码器24对刀轴电机的转速进行检测;The motor running speed detection module is used to detect the rotation speed of the tool shaft motor through the encoder 24 installed on the station tool holder 2 in the running mode;
运转速度比较判断模块,用于当接收到光栅进入指令时,将刀轴电机的当前转速与预设的第二运转速度阈值和第一运转速度阈值进行对比,判断刀轴电机的当前转速是否小于等于第二运转速度阈值大于第一运转速度阈值;The operating speed comparison and judgment module is used to compare the current speed of the knife shaft motor with the preset second operating speed threshold and the first operating speed threshold when receiving the grating entry command, and determine whether the current speed of the knife shaft motor is less than equal to the second operating speed threshold is greater than the first operating speed threshold;
第一强制停止命令生成模块,用于当运转速度比较判断模块判断刀轴电机的当前转速大于第一运转速度阈值且小于第二运转速度阈值时,生成第一强制停止命令,并将第一强制停止命令发送给刀轴电机,控制多工位轮转模切机停 止运转;The first forced stop command generation module is used to generate a first forced stop command when the operation speed comparison judgment module determines that the current speed of the knife shaft motor is greater than the first operation speed threshold and less than the second operation speed threshold, and the first forced stop command is generated. The stop command is sent to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running;
急降转速命令生成模块,用于当运转速度比较判断模块判断刀轴电机的当前转速大于等于第二运转速度阈值时,生成急降转速命令,并将急降转速命令发送给刀轴电机,控制多工位轮转模切机的运转速度降低到第一运转速度阈值以下。The sudden drop speed command generation module is used to generate a sudden drop speed command when the operation speed comparison and judgment module judges that the current speed of the tool shaft motor is greater than or equal to the second operating speed threshold, and send the sudden drop speed command to the tool shaft motor to control The operating speed of the rotary transfer die cutter is reduced below the first operating speed threshold.
其中,上述电控系统60的各个模块是为实现安全光栅6、操作手柄61与多工位轮转模切机之间的安全框架而设置。Wherein, each module of the above-mentioned electronic control system 60 is provided for realizing the safety frame between the safety grating 6 , the operating handle 61 and the multi-station rotary die-cutting machine.
本实施例中,当按压式开关6102的状态由半按压档位转变为松开档位状态时,微控制器6105向电控系统60发送光栅打开命令,电控系统60控制打开安全光栅6;In this embodiment, when the state of the push switch 6102 changes from the half-pressed gear to the released gear state, the microcontroller 6105 sends a grating opening command to the electronic control system 60, and the electronic control system 60 controls the opening of the safety grating 6;
其中,当将操作手柄61的按压式开关6102恢复到松开档位时,此时需要打开安全光栅6,继续对光幕起到安全保护的作用。Wherein, when the push switch 6102 of the operating handle 61 is restored to the release position, the safety grating 6 needs to be opened at this time to continue to play the role of safety protection for the light curtain.
本实施例中,当按压式开关6102的状态由半按压档位转变为松开档位状态,且操作人员处于光幕区域内,电控系统60还包括:In this embodiment, when the state of the push switch 6102 changes from the half-pressed gear to the released gear, and the operator is in the light curtain area, the electronic control system 60 further includes:
运转状态判断模块,用于判断当前多工位轮转模切机的运转状态,多工位轮转模切机的运转状态包括停止状态和运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态;The operation state judgment module is used to judge the operation state of the current multi-station rotary die-cutting machine. The operation state of the multi-station rotary die-cutting machine includes the stop state and the operation speed greater than zero and less than or equal to the preset first operation speed threshold value. low-speed operation;
第二强制停止命令生成模块,用于当多工位轮转模切机的运转状态处于运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态时,生成第二强制停止命令,并将第二强制停止命令发送给刀轴电机,控制多工位轮转模切机停止运转。The second forced stop command generation module is configured to generate a second forced stop command when the operation state of the multi-station rotary die-cutting machine is in a low-speed operation state with an operation speed greater than zero and less than or equal to a preset first operation speed threshold, And send the second forced stop command to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running.
本发明实施例既能在不握紧操控手柄时,使用光栅防止人误进设备危险区域,也能在设置安全速度内,握紧操控手柄,光栅被屏蔽,方便人进入光栅维修或者观察设备运行情况,同时满足设备点动需求。In the embodiment of the present invention, the grating can be used to prevent people from entering the dangerous area of the equipment by mistake when the control handle is not tightly grasped, and the grating can be shielded by grasping the control handle within the set safe speed, which is convenient for people to enter the grating maintenance or observe the operation of the equipment situation, and at the same time meet the needs of equipment jogging.
在本发明实施例中,该多工位轮转模切机的安全监控系统,操作手柄61设有安全进入光栅模式和设备点动模式,用于依据操作人员的操作动作向电控 系统60发送光栅进入指令或点动指令;电控系统60用于根据所述操作手柄61反馈的光栅进入指令和点动指令,控制关闭安全光栅6的同时,控制多工位轮转模切机处于低速运转状态或点动运转状态,从而既能实现使用安全光栅6防止人误进危险区域操作,又能实现需要人近距离维修或者观察设备运行情况,而且满足多工位轮转模切机点动查看的需求。In the embodiment of the present invention, in the safety monitoring system of the multi-station rotary die-cutting machine, the operating handle 61 is provided with a safety entry grating mode and a device jog mode, which are used to send gratings to the electronic control system 60 according to the operator's operation action. Entering command or jogging command; the electronic control system 60 is used to control the closing of the safety grating 6 according to the grating entry command and the jogging command fed back by the operating handle 61, and control the multi-position rotary die-cutting machine to be in a low-speed operation state or In the jog running state, the safety grating 6 can be used to prevent people from entering the dangerous area by mistake, and it can also realize the need for people to maintain or observe the operation of the equipment at a close distance, and meet the needs of jog inspection of the multi-station rotary die-cutting machine.
应当理解,这些实施例的用途仅用于说明本发明而非意欲限制本发明的保护范围。此外,也应理解,在阅读了本发明的技术内容之后,本领域技术人员可以对本发明作各种改动、修改和/或变型,所有的这些等价形式同样落于本申请所附权利要求书所限定的保护范围之内。It should be understood that the purposes of these embodiments are only used to illustrate the present invention and are not intended to limit the protection scope of the present invention. In addition, it should also be understood that after reading the technical content of the present invention, those skilled in the art can make various changes, modifications and/or modifications to the present invention, and all these equivalent forms also fall within the appended claims of this application. within the limited scope of protection.

Claims (10)

  1. 一种多工位轮转模切机,包括机架,所述机架上设有若干工位刀座,其特征在于,所述机架的进料端固定安装有第一光栅安装架,所述机架的出料端拆卸式安装有收料辊,且所述机架的出料端还滑动安装有第二光栅安装架,所述第二光栅安装架与所述机架间设有到位检测机构,所述第一光栅安装架和所述第二光栅安装架上分别对应固定安装有安全光栅的发射端和接收端;A multi-station rotary die-cutting machine, comprising a frame on which a plurality of station tool seats are arranged, characterized in that a first grating mounting frame is fixedly installed at the feeding end of the frame, and the The discharge end of the frame is detachably installed with a take-up roller, and the discharge end of the frame is also slidably installed with a second grating mounting frame, and an in-position detection frame is provided between the second grating mounting frame and the frame A mechanism, the first grating mounting frame and the second grating mounting frame are respectively fixedly installed with the transmitting end and the receiving end of the safety grating;
    所述到位检测机构包括固定安装于所述机架上的第一电磁锁和第二电磁锁,所述第一电磁锁位于所述机架出料端末端设置,所述第二电磁锁靠近所述机架出料端的工位刀座设置,所述第二光栅安装架上分别固定安装有与所述第一电磁锁、所述第二电磁锁对应设置的第一插销和第二插销;The in-position detection mechanism includes a first electromagnetic lock and a second electromagnetic lock that are fixedly installed on the frame, the first electromagnetic lock is located at the end of the discharge end of the frame, and the second electromagnetic lock is close to the frame. The station tool seat at the discharge end of the frame is provided, and the second grating mounting frame is respectively fixed with a first latch and a second latch corresponding to the first electromagnetic lock and the second electromagnetic lock;
    所述工位刀座的刀座架端部分别固定安装有压板,所述工位刀座的传动底辊靠近所述压板的一端固定安装有连接件,所述连接件贯穿所述压板,且连接有编码器,所述编码器固定安装于所述压板上,且通过控制器与刀座电机相连;A pressure plate is respectively fixedly installed on the end of the tool holder frame of the station tool holder, and a connecting piece is fixedly installed at one end of the driving bottom roller of the station tool holder close to the pressure plate, and the connecting piece penetrates through the pressure plate, and An encoder is connected, the encoder is fixedly mounted on the pressing plate, and is connected with the motor of the tool seat through the controller;
    所述机架两端部固定安装有与控制器相连的拉绳开关,所述拉绳开关通过钢丝绳连接,所述机架上还滑动安装有安装板,所述安装板上固定安装有操控台,且所述操控台位于所述安全光栅形成的光幕外侧。The two ends of the frame are fixedly installed with a rope switch connected to the controller, the rope switch is connected by a wire rope, a mounting plate is also slidably installed on the frame, and a console is fixedly installed on the installation plate , and the console is located outside the light curtain formed by the safety grating.
  2. 如权利要求1所述的多工位轮转模切机,其特征在于,所述收料辊包括安装法兰和快拆辊体,所述安装法兰安装于所述机架上,且与卷料电机传动相连,所述快拆辊体的安装座上均匀开设有若干第一葫芦孔,所述快拆辊体通过所述第一葫芦孔且利用安装螺栓固定安装于所述安装法兰上。The multi-station rotary die-cutting machine according to claim 1, wherein the take-up roller comprises a mounting flange and a quick-release roller body, the mounting flange is mounted on the frame, and is connected with the roll The feed motor is connected to the drive, the mounting seat of the quick-release roller body is evenly provided with a number of first gourd holes, and the quick-release roller body passes through the first gourd holes and is fixedly installed on the mounting flange with mounting bolts .
  3. 如权利要求2所述的多工位轮转模切机,其特征在于,所述机架的出料端设有两平行设置的滑轨,所述滑轨的两端均设有防滑脱挡头,所述第二光栅安装架上固定安装有滑块,所述滑块滑动安装于所述滑轨上,所述第二光栅安装架通过所述滑轨、所述滑块滑动安装于所述机架上,且所述第二光栅安装架上设有用以实现其滑动定位的定位机构;The multi-station rotary die-cutting machine according to claim 2, wherein the discharge end of the frame is provided with two parallelly arranged slide rails, and both ends of the slide rails are provided with anti-skid and disengagement heads , a slider is fixedly installed on the second grating mounting frame, the slider is slidably installed on the sliding rail, and the second grating mounting frame is slidably installed on the on the frame, and the second grating mounting frame is provided with a positioning mechanism for realizing its sliding positioning;
    所述定位机构包括固定块、锁止块和定位螺栓,所述固定块固定安装于所 述第二光栅安装架上,且所述固定块上开设有螺纹孔,所述锁止块具有与所述滑轨相适配的凹槽,且所述锁止块上开设有与所述螺纹孔对应设置的沉孔,所述锁止块通过所述沉孔、所述螺纹孔并利用所述定位螺栓安装于所述固定块上;The positioning mechanism includes a fixing block, a locking block and a positioning bolt, the fixing block is fixedly installed on the second grating mounting frame, and the fixing block is provided with a threaded hole, and the locking block has a The sliding rail is fitted with a groove, and the locking block is provided with a counterbore corresponding to the threaded hole, and the locking block passes through the counterbore and the threaded hole and uses the positioning bolts are mounted on the fixing block;
    所述第二光栅安装架顶部滑动安装有推拉窗,所述推拉窗上设有把手,所述第二光栅安装架上固定安装有第三电磁锁,所述第三电磁锁靠近所述安全光栅设置,所述推拉窗上固定安装有与所述第三电磁锁对应设置的第三插销。A sliding window is slidably installed on the top of the second grating mounting frame, a handle is provided on the sliding window, and a third electromagnetic lock is fixedly installed on the second grating mounting frame, and the third electromagnetic lock is close to the safety grating A third bolt corresponding to the third electromagnetic lock is fixedly installed on the sliding window.
  4. 如权利要求3所述的多工位轮转模切机,其特征在于,所述连接件包括一体成型的套装部和连杆部,所述套装部具有一与所述传动底辊辊轴端部相适配的卡槽,所述连接件通过卡槽卡装于所述传动底辊的辊轴一端,与所述传动底辊的辊轴同轴设置,且利用螺栓与所述传动底辊的辊轴固定连接,所述编码器安装于所述连杆部上,与所述连杆部相连接。The multi-station rotary die-cutting machine according to claim 3, wherein the connecting piece comprises an integrally formed sleeve part and a connecting rod part, and the sleeve part has an end part that is connected to the end of the drive bottom roller. Matching slot, the connecting piece is clamped on one end of the roller shaft of the drive bottom roller through the card slot, is coaxially arranged with the roller shaft of the drive bottom roller, and is connected with the drive bottom roller by bolts. The roller shaft is fixedly connected, and the encoder is mounted on the link portion and connected with the link portion.
  5. 如权利要求4所述的多工位轮转模切机,其特征在于,还包括安全监控系统,所述安全监控系统包括电控系统和与所述电控系统通讯交互的操作手柄;The multi-station rotary die-cutting machine according to claim 4, further comprising a safety monitoring system, wherein the safety monitoring system comprises an electric control system and an operation handle that communicates and interacts with the electric control system;
    所述操作手柄设有安全进入光栅模式和设备点动模式,用于依据操作人员的操作动作向所述电控系统发送光栅进入指令或点动指令;The operating handle is provided with a safe entering grating mode and a device jogging mode, which is used to send grating entry instructions or jogging instructions to the electronic control system according to the operator's operation action;
    所述电控系统,用于根据所述操作手柄反馈的光栅进入指令和点动指令,控制关闭安全光栅的同时,控制所述多工位轮转模切机处于低速运转状态或点动运转状态。The electronic control system is used for controlling the closing of the safety grating according to the grating entry command and the jog command fed back by the operating handle, and at the same time controlling the multi-position rotary die-cutting machine to be in a low-speed running state or a jogging running state.
  6. 如权利要求5所述的多工位轮转模切机,其特征在于,所述操作手柄设有一手柄杆体,所述手柄杆体的圆周面上设有按压式开关,所述手柄杆体的顶端设有点动按钮;The multi-station rotary die-cutting machine according to claim 5, wherein the operating handle is provided with a handle rod body, the circumferential surface of the handle rod body is provided with a push switch, and the top end of the handle rod body is provided with a point move button;
    其中,所述按压式开关与操作人员除拇指之外的手指相对应,所述点动按钮包括正向点动按钮和反向点动按钮;Wherein, the push switch corresponds to the operator's fingers other than the thumb, and the jog button includes a forward jog button and a reverse jog button;
    所述手柄杆体内设有一与所述按压式开关和点动按钮连接的微控制器,所 述微控制器与所述电控系统通讯连接。The handle rod body is provided with a microcontroller connected with the push switch and the jog button, and the microcontroller is connected in communication with the electrical control system.
  7. 如权利要求6所述的多工位轮转模切机,其特征在于,所述按压式开关设有三个档位,分别是松开档位、半按压档位和压紧档位;The multi-station rotary die-cutting machine according to claim 6, wherein the push switch is provided with three gears, which are a release gear, a half-pressed gear and a pressed gear;
    其中,当所述按压式开关处于松开档位时,所述按压式开关与微控制器不发生信号关系,且安全光栅处于启动安全保护状态;Wherein, when the push switch is in the release position, there is no signal relationship between the push switch and the microcontroller, and the safety grating is in a state of enabling safety protection;
    当所述按压式开关处于半按压档位时,所述微控制器感应到所述按压式开关的状态,所述微控制器生成光栅进入指令,并将生成的所述光栅进入指令发送给所述电控系统,所述电控系统根据所述光栅进入指令控制关闭安全光栅;When the push switch is in the half push position, the microcontroller senses the state of the push switch, the microcontroller generates a grating entry command, and sends the generated grating entry command to the the electric control system, the electric control system controls and closes the safety grating according to the grating entry instruction;
    当所述按压式开关处于半按压档位,且进入光幕区域时,所述手柄杆体上的点动按钮处于激活状态;When the push switch is in the half-press position and enters the light curtain area, the jog button on the handle bar is in an activated state;
    当所述按压式开关处于半按压档位,且进入光幕区域时,当操作人员按压所述正向点动按钮时,所述微控制器生成所述点动指令,并将生成的所述点动指令发送给所述电控系统,所述电控系统向多工位轮转模切机的料轴电机和刀轴电机发送正向启动运转命令,其中,所述多工位轮转模切机的运转速度小于预设的第一运转速度阈值;When the push switch is in the half-press position and enters the light curtain area, when the operator presses the forward jog button, the microcontroller generates the jog command, and converts the generated jog command to the The jog command is sent to the electronic control system, and the electronic control system sends a forward start operation command to the feed shaft motor and the cutter shaft motor of the multi-station rotary die-cutting machine, wherein the multi-station rotary die-cutting machine The operating speed is less than the preset first operating speed threshold;
    当操作人员按压所述反向点动按钮时,所述微控制器也生成点动指令,并将生成的所述点动指令发送给所述电控系统,所述电控系统向多工位轮转模切机的料轴电机和刀轴电机发送反向启动运转指令,其中,所述多工位轮转模切机的运转速度小于预设的第一运转速度阈值。When the operator presses the reverse jog button, the microcontroller also generates a jog command, and sends the generated jog command to the electronic control system, and the electronic control system sends the jog command to the multi-station The feed shaft motor and the cutter shaft motor of the rotary die-cutting machine send a reverse start operation command, wherein the running speed of the multi-station rotary die-cutting machine is less than a preset first running speed threshold.
  8. 如权利要求7所述的多工位轮转模切机,其特征在于,所述多工位轮转模切机包括运行模式和设置模式两种状态,其中:The multi-station rotary die-cutting machine according to claim 7, characterized in that, the multi-station rotary die-cutting machine comprises two states of operation mode and setting mode, wherein:
    在所述运行模式下,所述多工位轮转模切机处于正常的工作状态,在所述设置模式下,所述多工位轮转模切机处于停止未运转状态。In the operating mode, the multi-station rotary die-cutting machine is in a normal working state, and in the setting mode, the multi-station rotary die-cutting machine is in a stopped state.
  9. 如权利要求8所述的多工位轮转模切机,其特征在于,所述电控系统包括:The multi-station rotary die-cutting machine according to claim 8, wherein the electronic control system comprises:
    电机运转速度检测模块,用于在所述运行模式下,通过工位刀座上安装的 编码器对刀轴电机的转速进行检测;The motor running speed detection module is used to detect the rotation speed of the tool shaft motor through the encoder installed on the tool seat of the station in the operating mode;
    运转速度比较判断模块,用于当接收到所述光栅进入指令时,将刀轴电机的当前转速与预设的第二运转速度阈值和第一运转速度阈值进行对比,判断刀轴电机的当前转速是否小于等于第二运转速度阈值大于第一运转速度阈值;The operation speed comparison and judgment module is used to compare the current rotation speed of the knife shaft motor with the preset second operation speed threshold and the first operation speed threshold when receiving the grating entry command, and judge the current rotation speed of the blade shaft motor Whether the second operating speed threshold is less than or equal to the first operating speed threshold;
    第一强制停止命令生成模块,用于当所述运转速度比较判断模块判断刀轴电机的当前转速大于第一运转速度阈值且小于第二运转速度阈值时,生成第一强制停止命令,并将所述第一强制停止命令发送给所述刀轴电机,控制所述多工位轮转模切机停止运转;The first forced stop command generation module is configured to generate a first forced stop command when the operation speed comparison and judgment module judges that the current rotation speed of the knife shaft motor is greater than the first operation speed threshold and less than the second operation speed threshold, and generates a first forced stop command. The first forced stop command is sent to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running;
    急降转速命令生成模块,用于当所述运转速度比较判断模块判断刀轴电机的当前转速大于等于第二运转速度阈值时,生成急降转速命令,并将所述急降转速命令发送给所述刀轴电机,控制所述多工位轮转模切机的运转速度降低到第一运转速度阈值以下。The sudden drop speed command generation module is used to generate a sudden drop speed command when the operation speed comparison and judgment module judges that the current speed of the knife shaft motor is greater than or equal to the second operating speed threshold, and send the sudden drop speed command to all The cutter shaft motor is used to control the operation speed of the multi-station rotary die-cutting machine to be reduced below the first operation speed threshold.
  10. 如权利要求9所述的多工位轮转模切机,其特征在于:当所述多工位轮转模切机处于设置模式,且所述按压式开关处于半按压档位时,所述正向点动按钮和反向点动按钮处于点动有效状态;The multi-station rotary die-cutting machine according to claim 9, characterized in that: when the multi-station rotary die-cutting machine is in a setting mode and the push switch is in a half-pressed position, the forward direction The jog button and reverse jog button are in the jog valid state;
    当所述按压式开关的状态由半按压档位转变为松开档位状态时,所述微控制器向所述电控系统发送光栅打开命令,所述电控系统控制打开安全光栅;When the state of the push switch changes from the half-pressed gear to the released gear state, the microcontroller sends a grating opening command to the electronic control system, and the electronic control system controls the opening of the safety grating;
    当所述按压式开关的状态由半按压档位转变为松开档位状态,且操作人员处于光幕区域内,所述电控系统还包括:When the state of the push switch changes from the half-pressed gear to the released gear, and the operator is in the light curtain area, the electronic control system further includes:
    运转状态判断模块,用于判断当前多工位轮转模切机的运转状态,所述多工位轮转模切机的运转状态包括停止状态和运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态;The operation state judgment module is used for judging the operation state of the current multi-station rotary die-cutting machine. The operation state of the multi-station rotary die-cutting machine includes a stop state and a running speed greater than zero and less than or equal to a preset first running speed Threshold low-speed operation state;
    第二强制停止命令生成模块,用于当所述多工位轮转模切机的运转状态处于运转速度大于零且小于等于预设的第一运转速度阈值的低速运转状态时,生成第二强制停止命令,并将所述第二强制停止命令发送给刀轴电机,控制所述多工位轮转模切机停止运转。The second forced stop command generation module is configured to generate a second forced stop when the operation state of the multi-station rotary die-cutting machine is in a low-speed operation state with an operation speed greater than zero and less than or equal to a preset first operation speed threshold command, and send the second forced stop command to the cutter shaft motor to control the multi-station rotary die-cutting machine to stop running.
PCT/CN2021/092396 2020-08-03 2021-05-08 Multi-station rotary die cutting machine WO2022028026A1 (en)

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