SUMMERY OF THE UTILITY MODEL
The utility model aims at: the defects of the prior art are overcome, and the product inspection machine can automatically feed materials, so that the operation safety is improved, and the product inspection efficiency is improved.
In order to achieve the above object, the utility model provides an automatic go up and down to unreel quality control machine, it includes: the unwinding mechanism and the winding mechanism are connected to the rack;
a paper feeding path is arranged between the unwinding mechanism and the winding mechanism, a detection mechanism, a traction mechanism, an operation platform and a slitting device are sequentially arranged along the paper feeding direction of the paper feeding path, and the detection mechanism, the traction mechanism, the operation platform and the slitting device are all arranged on the rack;
the unwinding mechanism comprises a mounting plate, an air expansion shaft, a first driving mechanism and a second driving mechanism, the second driving mechanism is mounted on the rack, the first driving mechanism is mounted on the mounting plate, the air expansion shaft is mounted at the power output end of the first driving mechanism, the first driving mechanism can drive the air expansion shaft to rotate, the mounting plate is connected to the power output end of the second driving mechanism, and the second driving mechanism can drive the air expansion shaft to reciprocate up and down.
Preferably, the second driving mechanism is an electric cylinder.
Preferably, a guide structure for guiding in a matched manner is connected between the mounting plate and the rack.
Preferably, the guide structure includes a guide rail mounted on the frame and a guide groove provided on the mounting plate and guiding the guide rail in a matching manner.
Preferably, the rack is further provided with a limit stop for limiting the sliding stroke of the mounting plate.
Preferably, the first driving mechanism includes a driving motor and a transmission mechanism, the driving motor is mounted on the mounting plate, the transmission mechanism includes a first sprocket, a second sprocket and a transmission belt, the first sprocket is mounted at a power output end of the driving motor, the second sprocket is mounted on the air expansion shaft, and the transmission belt is connected to the first sprocket and the second sprocket.
As a preferred scheme, the traction mechanism includes a third driving mechanism, a fourth driving mechanism, a traction roller and a compression roller, the third driving mechanism and the fourth driving mechanism are both installed on the frame, the traction roller is installed at a power output end of the third driving mechanism, the third driving mechanism can drive the traction roller to rotate, the compression roller is installed at a power output end of the fourth driving mechanism, the traction roller and the compression roller are respectively arranged at two sides of the paper feeding path, and the fourth driving mechanism can drive the compression roller, so that the compression roller compresses or is far away from the traction roller.
Preferably, the fourth driving mechanism is an air cylinder.
As a preferable scheme, the automatic lifting unreeling quality inspection machine further comprises a first deviation corrector located on the paper feeding path and located between the unreeling mechanism and the detection mechanism, and a second deviation corrector located on the paper feeding path and located between the operating platform and the striping device.
As a preferred scheme, the automatic lifting unreeling quality inspection machine further comprises a main control machine, and the second driving mechanism, the first driving mechanism, the detection mechanism, the traction mechanism, the slitting device and the reeling mechanism are all electrically connected with the main control machine.
As a preferred scheme, the automatic lifting and unreeling quality inspection machine further comprises a display and a human-computer interface, and the display and the human-computer interface are electrically connected with the main control machine.
The embodiment of the utility model provides an automatic go up and down to unreel quality control inspection machine compares with prior art, and its beneficial effect lies in:
the utility model discloses automatic lift unreels quality control machine, unwinding mechanism include be used for driving the inflatable shaft up-and-down motion the second actuating mechanism, before the operation, at first the second actuating mechanism drive inflatable shaft to the below position department to be convenient for the manual work to install the roll type label paper to the cover and locate inflatable shaft outside, then start the second actuating mechanism, make it drive the mounting panel and upwards slide, thereby make the inflatable shaft installed on the mounting panel slide to the target position, in order to accomplish the material loading operation; the safety performance of material loading can be guaranteed, the convenience of operation can be greatly improved, the quality control efficiency is improved, and the method is particularly suitable for quality control of large-area labels.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "first", "second", and the like are used in the present invention to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
Note that "up" and "down" in the present embodiment refer to the orientation of the inspection machine in the use position.
As shown in fig. 1-3, the utility model discloses an automatic lifting unreels quality control inspection machine of preferred embodiment, it includes: the device comprises a rack 1, an unreeling mechanism 2 and a reeling mechanism 3, wherein the unreeling mechanism 2 and the reeling mechanism 3 are connected to the rack 1;
a paper feeding path is arranged between the unwinding mechanism 2 and the winding mechanism 3, a detection mechanism 4, a traction mechanism 5, an operation platform 6 and a slitting device 7 are sequentially arranged along the paper feeding direction of the paper feeding path, and the detection mechanism 4, the traction mechanism 5, the operation platform 6 and the slitting device 7 are all arranged on the rack 1;
the unwinding mechanism 2 comprises an installation plate 22, an air expansion shaft 23, a first driving mechanism 24 and a second driving mechanism 21, the second driving mechanism 21 is installed on the rack 1, the first driving mechanism 24 is installed on the installation plate 22, the air expansion shaft 23 is installed at a power output end of the first driving mechanism 24, the first driving mechanism 24 can drive the air expansion shaft 23 to rotate, the installation plate 22 is connected to a power output end of the electric cylinder, and the second driving mechanism 21 can drive the air expansion shaft 23 to reciprocate up and down.
In this embodiment, the frame 1 is provided with a plurality of paper guide rollers 30, and the label paper to be detected respectively bypasses each paper guide roller 30, and respectively passes through the detection mechanism 4, the traction mechanism 5, the operation platform 6 and the slitting device 7, and finally bypasses the winding mechanism 3.
Based on the technical scheme, before the product inspection machine operates, the inflatable shaft 23 slides to the lower position, so that the roll label paper is conveniently installed outside the inflatable shaft 23 in a sleeved mode, then the second driving mechanism 24 is started to drive the installation plate 22 to slide upwards, and the inflatable shaft 23 installed on the installation plate 22 slides upwards to the target position; the safety performance of material loading can be guaranteed, the convenience of operation is greatly improved, the quality control efficiency is improved, and the method is particularly suitable for quality control of large-area labels.
In addition, in this embodiment, the second driving mechanism 21 is an electric cylinder, the electric cylinder is installed on the frame 1, a power output end of the electric cylinder is connected to the mounting plate 22, and the mounting plate 22 and the air expansion shaft 23 thereon can be driven to reciprocate up and down by starting the electric cylinder.
In order to make the mounting plate 22 slide smoothly, a guide structure for guiding the mounting plate 22 and the frame 1 is connected therebetween.
Specifically, as shown in fig. 2, in this embodiment, the guide structure includes a guide rail 11 mounted on the frame 1 and a guide groove 221 opened on the mounting plate 22 and guiding the guide rail 11 in a matching manner, and the guide rail 11 is accommodated in the guide groove 221 so as to stably feed the roll label paper.
In general, the electric cylinder has an electronic limit structure capable of limiting the stroke thereof; however, in order to further prevent the guide rail 11 from slipping out of the guide groove 221 due to over travel during the sliding process, the rack is further provided with a mechanical limiting structure for limiting the sliding travel of the mounting plate 22, the mechanical limiting structure comprises two limiting stops, the two limiting stops are respectively positioned above and below the guide rail, and the mechanical limiting is performed between the limiting stops and the mounting plate.
As further shown in fig. 2, the first driving mechanism 24 includes a driving motor 241 and a transmission mechanism, the driving motor 241 is mounted on the mounting plate 22, the transmission mechanism includes a first chain wheel 242, a second chain wheel 243 and a transmission belt (not shown in the drawing), the first chain wheel 242 is mounted at the power output end of the driving motor 241, the second chain wheel 243 is mounted on the inflatable shaft 23, and the transmission belt connects the first chain wheel 242 and the second chain wheel 243; the driving motor 241 can drive the air expansion shaft 23 to rotate, so that the label paper generates tension, and the purpose of smooth paper feeding is achieved.
As shown in fig. 3, in this embodiment, the traction mechanism 5 includes a third driving mechanism, a fourth driving mechanism, a traction roller 51 and a pressing roller 52, the third driving mechanism and the fourth driving mechanism are both mounted on the frame 1, the traction roller 51 is mounted at a power output end of the third driving mechanism, the third driving mechanism can drive the traction roller 51 to rotate, the pressing roller 52 is mounted at a power output end of the fourth driving mechanism, the traction roller 51 and the pressing roller 52 are respectively disposed at two sides of the paper feeding path, and the fourth driving mechanism can drive the pressing roller 52 to press or separate the pressing roller 52 from the traction roller 51; during operation of the inspection machine, the pull roller 51 rotates in the opposite direction to the air shaft 23 to tension the label paper therebetween.
Illustratively, the third drive mechanism may not drive the motor.
Illustratively, the pressure roller 52 is made of a rubber material so as to be capable of elastic action to press the label paper between the pressure roller 52 and the drawing roller 51.
In order to simplify the structure, the fourth driving mechanism is an air cylinder 53 in this embodiment, and as shown in fig. 3 in particular, the air cylinder 53 can drive the press roller 52 to be close to or far from the drawing roller 51, so as to press or release the label paper passing around the drawing roller 51.
Exemplarily, in the present embodiment, as shown in fig. 3, the pressing roller 52 is mounted on a bracket 54, one end of the bracket 54 is rotatably connected to the frame 1, and the other end of the bracket 54 is connected to the power output end of the air cylinder 53; in addition, as can be seen from the continuous reference to fig. 3, the device comprises two press rolls 52 and two air cylinders 53 connected to the press rolls 52 in a one-to-one correspondence manner, and the central axes of the press rolls 52 are parallel to the central axis of the drawing roll 51.
Further, in this embodiment, in order to ensure a paper feeding line of the label paper, a first deviation corrector 8 is disposed between the unwinding mechanism 2 and the detection mechanism 4, and a second deviation corrector 9 is disposed between the operating platform 6 and the slitting device 7.
In this embodiment, in order to implement an automatic operation, the product inspection machine further includes a main control machine (not shown in the drawings), and the electric cylinder, the first driving mechanism 24, the detecting mechanism 4, the traction mechanism 5, the slitting device 7, and the winding mechanism 3 are all electrically connected to the main control machine. When the detection mechanism 4 detects a defective label, the detection mechanism 4 sends a detection result to the main control computer, the main control computer controls the first driving mechanism 24 and the traction mechanism 5 to stop running, the defective label is stopped on the operation platform 6, and after manual work or other equipment carries out defective label removing operation, the main control computer controls the first driving mechanism 24 and the traction mechanism 5 to continue running.
Further, the quality inspection machine further comprises a display 10 and a human-computer interface 20, wherein the display 10 and the human-computer interface 20 are both electrically connected with the main control machine; the display 10 can visually observe the paper feeding state of the label paper, and can set and adjust the paper feeding speed and start and stop operations of each component through the human-computer interface 20.
Illustratively, the detection mechanism 4 is a camera, the camera captures the label to obtain an image, and transmits the image to the main control computer, and the main control computer outputs the image to the display 10, so that whether the label has defects can be visually observed.
Exemplarily, in this embodiment, the operation platform 6 is provided with an operation key, and the operation key is electrically connected to the main control computer, so as to facilitate operation.
The embodiment of the utility model provides an in the holistic working process of quality control machine do:
the roll label paper is arranged on the air expansion shaft 23, and the air expansion shaft 23 is driven to a target position through electric cylinder operation so as to complete feeding operation;
the label paper passes through a paper feeding path consisting of all paper guide rollers 30 to be fed, and is subjected to deviation correction after passing through the first deviation corrector 8 to guide the label paper to be fed so as to ensure that the label paper is normally photographed on the detection mechanism 4;
the label paper is photographed after passing through the detection mechanism 4, and after photographing, the traction mechanism 5 drives the label paper to continuously feed forward so as to pass through the operation platform 6;
when a defective label is found, the defective label is displayed on the display 10 and stays on the operating platform 6, and is removed manually or by other equipment;
after the defective labels are removed, the second deviation corrector 9 is used for ensuring the paper feeding line of the label paper again so as to ensure that the label edges are orderly cut when the label paper is subjected to slitting through the slitting device 7;
and finally, winding is performed by the winding mechanism 3.
To sum up, the embodiment of the utility model provides an automatic lifting unreeling quality control machine, its unwinding mechanism includes the second actuating mechanism that is used for driving the air shaft that rises up and down reciprocating motion, before the operation, at first the second actuating mechanism drive air shaft to the below position department, thereby be convenient for the manual work to install roll type label paper to the cover and locate the air shaft outside, then start the second actuating mechanism, make it drive mounting panel upwards to slide, thereby make the air shaft that installs on the mounting panel slide to the target position, in order to accomplish the material loading operation; the safety performance of material loading can be guaranteed, the convenience of operation can be greatly improved, the quality control efficiency is improved, and the method is particularly suitable for quality control of large-area labels.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.