WO2022024694A1 - Terminal block - Google Patents

Terminal block Download PDF

Info

Publication number
WO2022024694A1
WO2022024694A1 PCT/JP2021/025585 JP2021025585W WO2022024694A1 WO 2022024694 A1 WO2022024694 A1 WO 2022024694A1 JP 2021025585 W JP2021025585 W JP 2021025585W WO 2022024694 A1 WO2022024694 A1 WO 2022024694A1
Authority
WO
WIPO (PCT)
Prior art keywords
end portion
housing
terminal
thin plates
terminal block
Prior art date
Application number
PCT/JP2021/025585
Other languages
French (fr)
Japanese (ja)
Inventor
陽介 森永
Original Assignee
住友電装株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電装株式会社 filed Critical 住友電装株式会社
Publication of WO2022024694A1 publication Critical patent/WO2022024694A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00Coupling parts supported only by co-operation with counterpart
    • H01R31/06Intermediate parts for linking two coupling parts, e.g. adapter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/30Clamped connections, spring connections utilising a screw or nut clamping member
    • H01R4/34Conductive members located under head of screw
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections

Definitions

  • This disclosure relates to the terminal block.
  • Patent Document 1 discloses an inverter terminal block that relays an electrical connection between an inverter and a motor in an electric vehicle or a hybrid electric vehicle.
  • This inverter terminal block includes an electric conductor, and the end portion of the electric conductor on the inverter side is an inverter side connection terminal and the end portion on the motor side is a connector terminal.
  • a flexible braid is provided between the inverter-side connection terminal and the connector terminal, and this braid can absorb the assembly tolerance between the inverter and the motor.
  • a terminal block with a new structure that can absorb tolerances and can improve conduction stability while suppressing an increase in component types and processing man-hours.
  • the terminal block of the present disclosure is a terminal block for relaying an electrical connection between a first device and a second device, and is a laminated body formed by laminating a plurality of thin plates and having conductivity and flexibility.
  • the laminate comprises a housing that covers the laminate and has insulating properties, the laminate includes a first end, a second end located on the opposite side of the first end, and the first end. It has an intermediate portion arranged between the portion and the second end portion, and the first end portion has a first terminal portion that can be electrically connected to the first device, and the first terminal portion is provided.
  • the second end has a second terminal portion that can be electrically connected to the second device, and the intermediate portion is covered with the housing and fixed to the housing, and the first end portion is fixed to the housing. The portion and the second end portion are exposed from the housing.
  • tolerance absorption is possible, and while suppressing an increase in component types and processing man-hours, it is possible to improve conduction stability.
  • FIG. 1 is a perspective view showing a terminal block according to the first embodiment.
  • FIG. 2 is a vertical cross-sectional view of the terminal block shown in FIG. 1, and is a cross-sectional view taken along the line II-II in FIG.
  • FIG. 3 is a cross-sectional view taken along the line III-III in FIG.
  • FIG. 4 is a perspective view showing a plurality of laminated bodies constituting the terminal block shown in FIG.
  • FIG. 5 is a perspective view showing a state in which a core is provided for the plurality of laminated bodies shown in FIG.
  • FIG. 6 is a perspective view showing a terminal block according to another aspect of the present disclosure.
  • the terminal block of this disclosure is (1) A terminal block for relaying an electrical connection between a first device and a second device, which is a laminated body formed by laminating a plurality of thin plates and having conductivity and flexibility, and the laminated body.
  • the laminate comprises a first end portion, a second end portion arranged on the opposite side of the first end portion, and the first end portion and the first end portion. It has an intermediate portion arranged between the two ends, the first end has a first terminal that is electrically connectable to the first device, and the second end has. It has a second terminal portion that can be electrically connected to the second device, the intermediate portion is covered with the housing and fixed to the housing, and the first end portion and the first end portion are fixed to the housing. The two ends are those exposed from the housing.
  • the first end portion of the laminated body has the first terminal portion, and the second end portion opposite to the first end portion has the second terminal portion. .. Then, the intermediate portion between the first end portion and the second end portion is covered and fixed by the housing. Therefore, the intermediate portion of the laminated body is held by the housing, and the laminated state of the thin plates is stably maintained. Further, by fixing the intermediate portion of the laminated body to the housing, the first terminal portion and the second terminal portion are positioned with respect to the housing. In addition, the first end portion and the second end portion exposed from the housing can be bent and deformed in the stacking direction of the thin plates. This makes it possible to absorb the assembly tolerance between the first device and the second device. The bending characteristics of the first end and the second end are appropriately set by adjusting the amount of protrusion of the first end and the second end from the housing, the shape and material of the thin plate, the number of laminated sheets, and the like. can do.
  • the first terminal portion and the second terminal portion are connected by braiding of separate members
  • the first terminal portion and the second terminal portion are formed by the same laminated body. .. Therefore, it is possible to reduce the types of parts and reduce the processing man-hours for connecting them. Furthermore, compared to the case where a braid is used for tolerance absorption, the risk of the thin plate constituting the laminated body being cut due to contact with surrounding members is reduced, so that the conduction stability of the terminal block is improved. Improvements are also being made.
  • the first terminal portion further includes a fixing portion for fixing the plurality of thin plates in the intermediate portion of the laminated body to each other, and the first terminal portion has a first through hole penetrating the plurality of thin plates.
  • the terminal portion preferably has a second through hole that penetrates the plurality of thin plates. Since the plurality of thin plates are fixed by the fixing portion in the intermediate portion of the laminated body, it is possible to suppress the mutual positional deviation of the through holes in the plurality of thin plates constituting the first through hole and the second through hole.
  • the fixing portion any structure can be adopted as long as it integrally fixes a plurality of thin plates.
  • the fixing portion can be configured by a caulking part that integrally crimps a plurality of thin plates, a welded portion that welds the plurality of thin plates to each other, a resin block that integrally embeds the plurality of thin plates, and the like.
  • the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body.
  • the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body.
  • the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body.
  • the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body.
  • the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body.
  • the housing has a flange portion for fixing to one of the first device and the second device.
  • the housing can also have a function of fixing to the first device or the second device, eliminating the need for a separate bracket or the like, and reducing the number of parts.
  • the laminated body has a bent portion that bends in a direction orthogonal to the laminating direction of the plurality of thin plates. For example, even when it is difficult to connect the first device and the second device by a straight extending laminate, the first device and the second device can be avoided by providing a bent portion in the laminate. It becomes possible to connect with. That is, by providing the bent portion in the laminated body, the degree of freedom in the shape of the laminated body and the degree of freedom in selecting the arrangement mode in the peripheral members are improved.
  • each of the plurality of laminated bodies has the same shape. Since each of the plurality of laminated bodies has the same shape, the shapes of the thin plates constituting the laminated body are also the same, and a plurality of laminated bodies can be formed by using one kind of thin plates. Therefore, the number of types of parts can be reduced and parts management becomes easy.
  • each of the plurality of laminated bodies has a different shape from each other. Since each of the plurality of laminated bodies has a different shape from each other, it becomes easy to adjust the shape of the plurality of laminated bodies according to the arrangement mode of the peripheral members.
  • the terminal block 10 is mounted on a vehicle (not shown) such as an electric vehicle or a hybrid vehicle, and relays an electrical connection between the first device 12 and the second device 14.
  • a vehicle not shown
  • a plurality of laminated bodies 18 first to third laminated bodies 18a to 18c
  • a plurality of laminated bodies 18 first to third laminated bodies 18a to 18c
  • the first device 12 is electrically connected to the first terminal portion 32 of each first end portion 22 in 18a to 18c).
  • the second device 14 is electrically connected to the second terminal portion 36 of each second end portion 24 in the plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c).
  • the terminal block 10 can be arranged in the vehicle in any direction, but in the following, the vertical direction is the vertical direction in FIG. 2, the front-rear direction is the right-left direction in FIG. 2, and the left-right direction is shown in FIG. It will be described as the right-left direction. Further, for a plurality of the same members, a reference numeral may be added to only a part of the members, and the reference numeral may be omitted for other members.
  • the terminal block 10 includes a laminated body 18 formed by laminating a plurality of thin plates 16 and a housing 20 that covers the laminated body 18.
  • the laminated body 18 is formed by laminating a plurality of thin metal plates 16 having a predetermined shape, and has conductivity and flexibility.
  • the plurality of thin plates 16 have the same shape, and spread parallel to the horizontal plane without any unevenness or the like.
  • the upper and lower surfaces of the laminated body 18 are spread parallel to the horizontal plane without providing unevenness or the like on the laminated body 18.
  • the thin plate 16 (laminated body 18) is formed of, for example, copper or a copper alloy, or aluminum or an aluminum alloy.
  • the thickness dimension of the thin plate 16 is not limited, but is, for example, in the range of 0.1 mm to 1 mm.
  • the first laminated body 18a, the second laminated body 18b, and the third laminated body 18c are in order from the left. That is, the first to third laminated bodies 18a to 18c are formed by a plurality of first to third thin plates 16a to 16c, respectively. Further, the first to third laminated bodies 18a to 18c extend in the front-rear direction as a whole, the front end portion is the first end portion 22, and the rear end portion on the opposite side to the first end portion 22 is. The second end 24. Further, the intermediate portion 26 is between the first end portion 22 and the second end portion 24.
  • Through holes 28a and 28b penetrating in the plate thickness direction (vertical direction) are formed at the front end and the rear end of the first to third thin plates 16a to 16c.
  • the laminated bodies 18a to 18c are attached to the first end portion 22 which is the front end portion of the first to third laminated bodies 18a to 18c.
  • a first through hole 30 that penetrates in the plate thickness direction (vertical direction) is formed.
  • the first terminal portion 32 electrically connected to the first device 12 is configured including the first through hole 30.
  • each first terminal portion 32 has a first through hole 30 that penetrates each of the laminated bodies 18a to 18c (each of the laminated thin plates 16a to 16c) in the plate thickness direction (vertical direction).
  • each second terminal portion 36 has a second through hole 34 that penetrates each of the laminated bodies 18a to 18c (each of the laminated thin plates 16a to 16c) in the plate thickness direction (vertical direction).
  • the first to third laminated bodies 18a to 18c extend substantially straight in the front-rear direction from the second end portion 24 to the intermediate portion 26, and are bent to the right at the front end portion of the straight portion to form the first end portion. 22 extends diagonally forward to the right.
  • the second end portion 24 side extends in the front-rear direction
  • the first end portion 22 side extends inclined with respect to the front-rear direction.
  • Each of the first to third laminated bodies 18a to 18c has a bent portion 38 at an intermediate portion in the length direction.
  • first to third laminated bodies 18a to 18c when the first to third laminated bodies 18a to 18c are viewed from the second end portion 24 side to the first end portion 22 side in the bent portion 38, a plurality of thin plates 16 (first to third).
  • the third thin plates 16a to 16c) are bent to the right, which is one of the directions orthogonal to the stacking direction (vertical direction) (horizontal direction).
  • the portions extending substantially straight in the front-rear direction on the second end portion 24 side of the first to third laminated bodies 18a to 18c have substantially the same length dimension. Further, the lengths of the portions of the first to third laminated bodies 18a to 18c that are inclined and extended in the front-rear direction on the first end portion 22 side are different from each other. Specifically, the length of the portion extending inclined with respect to the front-rear direction on the first end portion 22 side is in the order of the first laminated body 18a, the second laminated body 18b, and the third laminated body 18c. It is getting shorter. As a result, the shapes of the first to third laminated bodies 18a to 18c are different from each other. In the first embodiment, the bending angles of the bending portions 38 in the first to third laminated bodies 18a to 18c are substantially the same, but may be different from each other.
  • ⁇ Housing 20> In the first embodiment, a plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c) are covered with one common housing 20.
  • the housing 20 has a flat shape in which the horizontal dimension is larger than the vertical dimension as a whole, and has an oval cross section. Further, the housing 20 has a predetermined dimension in the front-rear direction.
  • the housing 20 has an insulating property and is preferably made of a hard synthetic resin.
  • a plurality of lightening holes 40 are formed on the surface of the housing 20.
  • a flange portion 42 extending outward over the entire circumference is provided in the middle portion in the front-rear direction of the housing 20.
  • the flange portion 42 is largely expanded in the left-right direction as compared with the up-down direction, and as shown in FIG. 3, has a substantially parallel quadrilateral shape as a whole in the front-back direction view.
  • Bolt insertion holes 44 penetrating the flange portion 42 in the plate thickness direction (front-rear direction) are formed at both ends of the flange portion 42 in the left-right direction, which are largely widened in the left-right direction.
  • a positioning projection 46 projecting rearward is provided at a position of the flange portion 42 at both ends in the left-right direction outside the bolt insertion hole 44.
  • the flange portion 42 is fixed to the second device 14 by a bolt and a positioning protrusion 46 (not shown) inserted into the bolt insertion hole 44, but even if the flange portion 42 is fixed to the first device 12. good.
  • the housing 20 covers the intermediate portions 26 of the first to third laminated bodies 18a to 18c, respectively. As a result, the intermediate portions 26 of the first to third laminated bodies 18a to 18c are fixed to the housing 20. Further, the first end portion 22 and the second end portion 24 of the first to third laminated bodies 18a to 18c project outward from the housing 20 and are exposed.
  • ⁇ Fixed part 48> In the first embodiment, as shown in FIGS. 2 and 3, a plurality of thin plates 16 (first to third) are formed in the intermediate portion 26 of the laminated body 18 (first to third laminated bodies 18a to 18c). A fixing portion 48 for fixing the thin plates 16a to 16c) to each other is provided. A plurality of fixing portions 48 are provided, and the intermediate portions 26 in the first to third laminated bodies 18a to 18c are covered with the first to third fixing portions 48a to 48c, respectively. That is, in the first to third fixed portions 48a to 48c, each intermediate portion 26 in the first to third laminated bodies 18a to 18c is embedded.
  • the first to third fixing portions 48a to 48c each have a square tube shape extending in the front-rear direction, and have dimensions in the front-rear direction substantially equal to those of the housing 20.
  • both end faces in the front-rear direction of the housing 20 and both end faces in the front-rear direction of the first to third fixing portions 48a to 48c are formed. They are in approximately equal positions in the front-back direction.
  • the first to third fixing portions 48a to 48c are arranged between the laminated body 18 (first to third laminated bodies 18a to 18c) and the housing 20.
  • the first to third fixing portions 48a to 48c have insulating properties, and as the material, for example, a hard synthetic resin similar to the material of the housing 20 can be adopted.
  • the housing 20 and the first to third fixing portions 48a to 48c are made of the same synthetic resin material, but may be made of different synthetic resin materials.
  • first to third thin plates 16a to 16c are prepared and laminated in the vertical direction as shown in FIG. 4, to obtain first to third laminated bodies 18a to 18c.
  • first to third laminated bodies 18a to 18c are merely laminated with the first to third thin plates 16a to 16c, and the first to third thin plates 16a to 16c are mutually. It is not fixed to.
  • the first laminated body 18a on which a plurality of first thin plates 16a are laminated is set in a molding cavity (not shown) of the first fixing portion 48a.
  • the positioning pin is formed in the first through hole 30 and the second through hole 34 provided in the first laminated body 18a.
  • the first through hole 30 or the second through hole 34 may be used, for example, by inserting and fixing the first through hole 30.
  • the resin material of the first fixing portion 48a is injected into the molding cavity in which the first laminated body 18a is set to form the first fixing portion 48a.
  • the first fixed portion 48a in which the intermediate portion 26 of the first laminated body 18a is embedded is completed.
  • a first laminated body 18a in which the intermediate portion 26 is covered and fixed by the first fixing portion 48a is obtained.
  • the intermediate portion 26 is covered with the second fixing portion 48b and fixed to the second laminated body 18b, and the intermediate portion 26 is covered with the third fixing portion 48c and fixed.
  • the laminated body 18c of 3 is obtained.
  • first to third laminated bodies 18a to 18c in which the intermediate portion 26 is covered and fixed by the first to third fixing portions 48a to 48c are set in a molding cavity (not shown) of the housing 20. Then, by injecting the resin material of the housing 20 into the molding cavity in which the first to third laminated bodies 18a to 18c provided with the first to third fixing portions 48a to 48c are set, the housing 20 is molded. , The housing 20 in which the intermediate portions 26 of the first to third fixing portions 48a to 48c and the laminated bodies 18a to 18c are embedded is completed. As a result, the first to third laminated bodies 18a to 18c provided with the first to third fixing portions 48a to 48c are covered in a state of being embedded in the housing 20, and the terminal block shown in FIG. 1 and the like is covered. 10 is completed.
  • the first device 12 is electrically connected to each of the first end portions 22 of the first to third laminated bodies 18a to 18c. Specifically, the first terminal portion 32 of each first end portion 22 and the terminal (not shown) extending from the first device 12 are overlapped with each other, and a bolt (not shown) is inserted into the first through hole 30 of each first terminal portion 32. By inserting and fastening, the first terminal portions 32 of the first to third laminated bodies 18a to 18c and the first device 12 are electrically connected.
  • the second device 14 is electrically connected to each of the second end portions 24 of the first to third laminated bodies 18a to 18c.
  • the second device 14 and the flange portion 42 provided in the intermediate portion in the front-rear direction of the housing 20 are overlapped with each other, and the positioning projection 46 provided on the flange portion 42 is provided on the second device 14. It is inserted into a positioning hole (not shown).
  • the flange portion 42 (housing 20) and the second device 14 are mutually positioned.
  • the housing 20 (terminal block 10) is fixed to the second device 14 by inserting a bolt (not shown) into the bolt insertion hole 44 and fastening the bolt.
  • each second end portion 24 and the terminal (not shown) extending from the second device 14 are overlapped with each other, and a bolt (not shown) is inserted into the second through hole 34 of each second terminal portion 36.
  • a bolt is inserted into the second through hole 34 of each second terminal portion 36.
  • a plurality of thin plates 16 are laminated as a conductive member that electrically connects the first device 12 and the second device 14. It is composed of the first to third laminated bodies 18a to 18c formed by the above. Then, each intermediate portion 26 of the first to third laminated bodies 18a to 18c is covered with the housing 20 and fixed. Therefore, the possibility that the first to third thin plates 16a to 16c constituting the first to third laminated bodies 18a to 18c are separately separated is reduced, and the first terminal portion 32 and the second terminal portion 36 are separated from each other. Positioned with respect to housing 20.
  • the conductive members for electrically connecting the first device and the second device are the first to third laminated bodies 18a to Compared with the case where a single plate-shaped member having the same thickness as 18c is used, the first to third thin plates 16a to 16c are more likely to bend and deform in the stacking direction (vertical direction). As a result, the assembly tolerance when assembling the terminal block 10 between the first device 12 and the second device 14 can be easily absorbed by the bending deformation of each first end portion 22 and each second end portion 24. It is possible to improve the workability of assembling the terminal block 10.
  • the first terminal portion 32 and the second terminal portion 36 are formed into the first to third laminated bodies 18a to 18c, respectively. Since it is provided, the number of types of parts can be reduced. Further, as compared with the case where the braid is used for tolerance absorption, the possibility that the laminated body 18 is cut in contact with the surrounding members is reduced, so that the conduction stability of the terminal block 10 is improved. be able to.
  • the first to third thin plates 16a to 16c constituting the first to third laminated bodies 18a to 18c are fixed by the first to third fixing portions 48a to 48c in each intermediate portion 26. Has been done. As a result, the misalignment of the first to third thin plates 16a to 16c is suppressed, and the first through holes 30 and the second through holes 34 composed of the through holes 28a and 28b of the thin plates 16a to 16c are formed without any problem. Can be formed.
  • the housing 20 is formed by using an insert product in which each intermediate portion 26 of the first to third laminated bodies 18a to 18c is embedded in the first to third fixed portions 48a to 48c. ..
  • the first to third fixing portions 48a to 48c are provided between the first to third laminated bodies 18a to 18c and the housing 20.
  • the first to third fixing portions 48a to 48c can be formed. Can be fixed to each other.
  • the first to third thin plates 16a to 16c can be fixed in a laminated state without performing time-consuming processing such as caulking or welding.
  • the housing 20 can be molded. Therefore, when the housing 20 is molded, the housing 20 and thus the terminal block 10 can be efficiently formed while suppressing the separation of the first to third thin plates 16a to 16c.
  • the flange portion 42 is provided in the middle portion in the front-rear direction of the housing 20, and is overlapped with and fixed to the second device 14.
  • the function of fixing the terminal block 10 to the second device 14 can be realized with a small number of parts without requiring a separate bracket part or the like.
  • the bent portion 38 in which the first to third laminated bodies 18a to 18c bend in a direction (horizontal direction) orthogonal to the laminating direction (vertical direction) of the first to third thin plates 16a to 16c is provided.
  • the extending directions of the first to third laminated bodies 18a to 18c are appropriately set. Can be set to, and the connection between the first device 12 and the second device 14 can be realized by the terminal block 10 while avoiding interference with other members.
  • the shapes of the first to third laminated bodies 18a to 18c are different from each other. This makes it easy to adjust the shapes of the first to third laminated bodies 18a to 18c according to the surrounding members and the like.
  • the shapes of the first to third laminated bodies 18a to 18c are different from each other, but as in the terminal block 50 shown in FIG. 6, the first to third laminated bodies are laminated.
  • the shapes of the bodies 52a to 52c may be equal to each other.
  • the first to third laminated bodies 18a to 18c each have a bent portion 38, but as in the embodiment shown in FIG. 6, the first to third laminated bodies 52a to 52c may extend straight without having a bent portion.
  • the terminal block 50 shown in FIG. 6 has the same shape as that of the first embodiment except for the shapes of the first to third laminated bodies 52a to 52c, and has substantially the same members and members as those of the first embodiment.
  • the parts are designated by the same reference numerals as those in the first embodiment in the drawings, and detailed description thereof will be omitted.
  • the first to third fixing portions 48a to the housing 20 are between the first to third laminated bodies 18a to 18c, 52a to 52c and the housing 20.
  • 48c was provided, the fixed portion is not essential in the terminal block according to the present disclosure. That is, when molding the housing, the intermediate portion of the laminated body may be set in the molding cavity of the housing and the housing may be molded so that the intermediate portion of the first to third laminated bodies is directly fixed by the housing. ..
  • three laminated bodies (first to third laminated bodies 18a to 18c and 52a to 52c) are provided, respectively, but the number of laminated bodies is provided. Is not limited to three, and may be one, two, four or more. Further, in the embodiment 1 and the embodiment shown in FIG. 6, three fixing portions 48 (first to third fixing portions 48a to 48c) are provided, but the number of fixing portions is also limited to three. It may be one, two, four or more. It should be noted that the number of laminated bodies and the number of fixed portions do not have to match, and for example, one fixing portion may be provided to cover and fix the intermediate portion of the plurality of laminated bodies.
  • the number of thin plates constituting the laminated body is not limited, and may be a plurality of (two or more).
  • the thickness dimension and the number of thin plates can be appropriately set according to the required conductive performance, bendability, and the like.
  • each of the plurality of first to third thin plates 16a to 16c has a square tube shape made of synthetic resin in the intermediate portion 26. It was fixed by the first to third fixing portions 48a to 48c, but the fixing portion is not limited to this. That is, the plurality of thin plates can be fixed at the intermediate portion by caulking, welding, bonding, or other conventionally known fixing means.
  • the fixing portion may be formed by a caulking part provided separately from the thin plate, or a caulking piece protruding outward in the width direction (left-right direction) in the middle portion of the top or bottom thin plate. ..
  • a plurality of thin plates may be caulked and fixed in the intermediate portion by bending the caulking part or the caulking piece.
  • the thin plates may be bonded (welded) to each other in the intermediate portion by providing a coating film for joining on the surface of the thin plates and melted, or the thin plates may be bonded to each other in the intermediate portion with an adhesive.
  • the fixing portion is formed by the coating film or the adhesive. Even when a square tube-shaped fixing part is adopted, it is fixed by forming the fixing part with an elastic material such as rubber or elastomer, expanding the inner hole of the fixing part, and inserting a plurality of thin plates.
  • a plurality of thin plates may be fixed in a laminated state by the inward urging force accompanying the elastic restoration deformation of the portion. That is, the shape and material of the fixing portion are not limited, and a plurality of thin plates may be fixed in a laminated state in the intermediate portion of the laminated body. Further, such a fixing portion may be able to maintain a laminated state of a plurality of thin plates at the time of molding the housing, and displacement of the thin plates may be allowed to some extent except at the time of molding the housing.
  • terminal block (Embodiment 1) 12 1st equipment 14 2nd equipment 16 thin plate 16a 1st thin plate 16b 2nd thin plate 16c 3rd thin plate 18 laminated body 18a 1st laminated body 18b 2nd laminated body 18c 3rd laminated body 20 housing 22 second 1 End 24 Second End 26 Intermediate 28a, 28b Through Hole 30 First Through Hole 32 First Terminal 34 Second Through Hole 36 Second Terminal 38 Bending 40 Lightening Hole 42 Flange 44 Bolt Insertion Hole 46 Positioning protrusion 48 Fixing part 48a First fixing part 48b Second fixing part 48c Third fixing part 50 Terminal block (FIG. 6) 52a First laminated body 52b Second laminated body 52c Third laminated body

Abstract

Disclosed is a terminal block having a novel structure, which is capable of absorbing tolerances, and with which it is also possible to improve conduction stability while limiting an increase in component types and processing man-hours. A terminal block 10 for relaying an electrical connection between a first appliance 12 and a second appliance 14 is provided with an electrically conductive and flexible stacked body 18 formed by stacking a plurality of thin plates 16, and an insulating housing 20 which covers the stacked body 18, wherein: the stacked body 18 includes a first end portion 22, a second end portion 24 disposed on the opposite side to the first end portion 22, and an intermediate portion 26 disposed between the first end portion 22 and the second end portion 24; the first end portion 22 includes a first terminal portion 32 which can be electrically connected to the first appliance 12; the second end portion 24 includes a second terminal portion 36 which can be electrically connected to the second appliance 14; the intermediate portion 26 is covered by the housing 20 and is fixed to the housing 20; and the first end portion 22 and the second end portion 24 are exposed from the housing 20.

Description

端子台Terminal block
 本開示は、端子台に関する。 This disclosure relates to the terminal block.
 従来から、第1機器と第2機器との電気的接続を中継するために、端子台が用いられている。例えば、特許文献1には、電気自動車やハイブリッド電気自動車におけるインバータとモータとの電気的接続を中継するインバータ端子台が示されている。このインバータ端子台は、電気伝導体を備えており、電気伝導体のインバータ側の端部がインバータ側接続端子であり、モータ側の端部がコネクタ端子である。そして、これらインバータ側接続端子とコネクタ端子との間には、可撓性を有する編組が設けられており、この編組により、インバータとモータとの組み付け公差を吸収することができる。 Conventionally, a terminal block has been used to relay the electrical connection between the first device and the second device. For example, Patent Document 1 discloses an inverter terminal block that relays an electrical connection between an inverter and a motor in an electric vehicle or a hybrid electric vehicle. This inverter terminal block includes an electric conductor, and the end portion of the electric conductor on the inverter side is an inverter side connection terminal and the end portion on the motor side is a connector terminal. A flexible braid is provided between the inverter-side connection terminal and the connector terminal, and this braid can absorb the assembly tolerance between the inverter and the motor.
国際公開第2011/055807号International Publication No. 2011/055807
 ところが、特許文献1に記載の端子台では、インバータ側接続端子とコネクタ端子と編組とがそれぞれ別体とされていることから、部品種類が多く、それらを接続するための加工工数も増加するという問題があった。また、編組が周辺の部材と干渉して編組が切断されることにより、導通が不安定になるおそれもあった。 However, in the terminal block described in Patent Document 1, since the inverter side connection terminal, the connector terminal, and the braid are separated from each other, there are many types of parts, and the processing man-hours for connecting them also increases. There was a problem. In addition, the braid may interfere with surrounding members and the braid may be cut, resulting in unstable conduction.
 そこで、公差吸収が可能で、部品種類や加工工数の増加を抑制しつつ、導通安定性の向上も図ることのできる、新規な構造の端子台を開示する。 Therefore, we will disclose a terminal block with a new structure that can absorb tolerances and can improve conduction stability while suppressing an increase in component types and processing man-hours.
 本開示の端子台は、第1機器と第2機器との電気的接続を中継するための端子台であって、複数の薄板を積層して形成され導電性と可撓性を有する積層体と、前記積層体を覆うとともに絶縁性を有するハウジングと、を備え、前記積層体は、第1端部と、前記第1端部の反対側に配された第2端部と、前記第1端部と前記第2端部との間に配された中間部と、を有し、前記第1端部は、前記第1機器と電気的に接続可能な第1端子部を有し、前記第2端部は、前記第2機器と電気的に接続可能な第2端子部を有し、前記中間部は、前記ハウジングに覆われて、前記ハウジングに対して固定されており、前記第1端部と前記第2端部とは、前記ハウジングから露出している、ものである。 The terminal block of the present disclosure is a terminal block for relaying an electrical connection between a first device and a second device, and is a laminated body formed by laminating a plurality of thin plates and having conductivity and flexibility. The laminate comprises a housing that covers the laminate and has insulating properties, the laminate includes a first end, a second end located on the opposite side of the first end, and the first end. It has an intermediate portion arranged between the portion and the second end portion, and the first end portion has a first terminal portion that can be electrically connected to the first device, and the first terminal portion is provided. The second end has a second terminal portion that can be electrically connected to the second device, and the intermediate portion is covered with the housing and fixed to the housing, and the first end portion is fixed to the housing. The portion and the second end portion are exposed from the housing.
 本開示の端子台によれば、公差吸収が可能で、部品種類や加工工数の増加を抑制しつつ、導通安定性の向上も図ることができる。 According to the terminal block of the present disclosure, tolerance absorption is possible, and while suppressing an increase in component types and processing man-hours, it is possible to improve conduction stability.
図1は、実施形態1にかかる端子台を示す斜視図である。FIG. 1 is a perspective view showing a terminal block according to the first embodiment. 図2は、図1に示された端子台の縦断面図であって、図3におけるII-II断面図である。FIG. 2 is a vertical cross-sectional view of the terminal block shown in FIG. 1, and is a cross-sectional view taken along the line II-II in FIG. 図3は、図2におけるIII-III断面図である。FIG. 3 is a cross-sectional view taken along the line III-III in FIG. 図4は、図1に示された端子台を構成する複数の積層体を示す斜視図である。FIG. 4 is a perspective view showing a plurality of laminated bodies constituting the terminal block shown in FIG. 図5は、図4に示された複数の積層体に対して中子を設けた状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which a core is provided for the plurality of laminated bodies shown in FIG. 図6は、本開示の別の態様にかかる端子台を示す斜視図である。FIG. 6 is a perspective view showing a terminal block according to another aspect of the present disclosure.
<本開示の実施形態の説明>
 最初に、本開示の実施態様を列記して説明する。
 本開示の端子台は、
(1)第1機器と第2機器との電気的接続を中継するための端子台であって、複数の薄板を積層して形成され導電性と可撓性を有する積層体と、前記積層体を覆うとともに絶縁性を有するハウジングと、を備え、前記積層体は、第1端部と、前記第1端部の反対側に配された第2端部と、前記第1端部と前記第2端部との間に配された中間部と、を有し、前記第1端部は、前記第1機器と電気的に接続可能な第1端子部を有し、前記第2端部は、前記第2機器と電気的に接続可能な第2端子部を有し、前記中間部は、前記ハウジングに覆われて、前記ハウジングに対して固定されており、前記第1端部と前記第2端部とは、前記ハウジングから露出している、ものである。
<Explanation of Embodiments of the present disclosure>
First, embodiments of the present disclosure will be listed and described.
The terminal block of this disclosure is
(1) A terminal block for relaying an electrical connection between a first device and a second device, which is a laminated body formed by laminating a plurality of thin plates and having conductivity and flexibility, and the laminated body. The laminate comprises a first end portion, a second end portion arranged on the opposite side of the first end portion, and the first end portion and the first end portion. It has an intermediate portion arranged between the two ends, the first end has a first terminal that is electrically connectable to the first device, and the second end has. It has a second terminal portion that can be electrically connected to the second device, the intermediate portion is covered with the housing and fixed to the housing, and the first end portion and the first end portion are fixed to the housing. The two ends are those exposed from the housing.
 本開示の端子台によれば、積層体の第1端部が第1端子部を有しているとともに、第1端部と反対側の第2端部が第2端子部を有している。そして、第1端部と第2端部との間の中間部がハウジングに覆われて固定されている。それゆえ、積層体の中間部がハウジングによって保持されて、薄板が積層された状態が安定して維持される。また、積層体の中間部がハウジングに固定されることで、第1端子部と第2端子部がハウジングに対して位置決めされている。そのうえで、ハウジングから露出した第1端部と第2端部とが薄板の積層方向で撓み変形可能とされる。これにより、第1機器と第2機器との間の組み付け公差を吸収することができる。なお、第1端部および第2端部の曲げ特性は、第1端部および第2端部のハウジングからの突出量や、薄板の形状、材質、積層枚数等を調整することで適切に設定することができる。 According to the terminal block of the present disclosure, the first end portion of the laminated body has the first terminal portion, and the second end portion opposite to the first end portion has the second terminal portion. .. Then, the intermediate portion between the first end portion and the second end portion is covered and fixed by the housing. Therefore, the intermediate portion of the laminated body is held by the housing, and the laminated state of the thin plates is stably maintained. Further, by fixing the intermediate portion of the laminated body to the housing, the first terminal portion and the second terminal portion are positioned with respect to the housing. In addition, the first end portion and the second end portion exposed from the housing can be bent and deformed in the stacking direction of the thin plates. This makes it possible to absorb the assembly tolerance between the first device and the second device. The bending characteristics of the first end and the second end are appropriately set by adjusting the amount of protrusion of the first end and the second end from the housing, the shape and material of the thin plate, the number of laminated sheets, and the like. can do.
 また、従来構造のように第1端子部と第2端子部との間を別部材の編組で連結する構造ではなく、第1端子部と第2端子部とが同一の積層体により形成される。それゆえ、部品の種類を抑え、それらを接続する加工工数の低減を図ることができる。さらに、公差吸収のために編組を用いる場合に比して、積層体を構成する薄板が周辺の部材との接触等により切断されるおそれが低減されていることから、端子台の導通安定性の向上も図られている。 Further, unlike the conventional structure in which the first terminal portion and the second terminal portion are connected by braiding of separate members, the first terminal portion and the second terminal portion are formed by the same laminated body. .. Therefore, it is possible to reduce the types of parts and reduce the processing man-hours for connecting them. Furthermore, compared to the case where a braid is used for tolerance absorption, the risk of the thin plate constituting the laminated body being cut due to contact with surrounding members is reduced, so that the conduction stability of the terminal block is improved. Improvements are also being made.
(2)前記積層体の前記中間部の前記複数の薄板を相互に固定する固定部をさらに備え、前記第1端子部は、前記複数の薄板を貫く第1貫通孔を有し、前記第2端子部は、前記複数の薄板を貫く第2貫通孔を有する、ことが好ましい。積層体の中間部において複数の薄板が固定部により固定されていることから、第1貫通孔および第2貫通孔を構成する複数の薄板における貫通孔の相互の位置ずれを抑制することができる。なお、固定部は、複数の薄板を一体的に固定するものであれば、任意の構造が採用可能である。例えば、複数の薄板を一体的にかしめるカシメ部品や、複数の薄板を相互に溶接する溶接部位や、複数の薄板を一体的に埋設する樹脂ブロック等によって固定部を構成することができる。 (2) The first terminal portion further includes a fixing portion for fixing the plurality of thin plates in the intermediate portion of the laminated body to each other, and the first terminal portion has a first through hole penetrating the plurality of thin plates. The terminal portion preferably has a second through hole that penetrates the plurality of thin plates. Since the plurality of thin plates are fixed by the fixing portion in the intermediate portion of the laminated body, it is possible to suppress the mutual positional deviation of the through holes in the plurality of thin plates constituting the first through hole and the second through hole. As the fixing portion, any structure can be adopted as long as it integrally fixes a plurality of thin plates. For example, the fixing portion can be configured by a caulking part that integrally crimps a plurality of thin plates, a welded portion that welds the plurality of thin plates to each other, a resin block that integrally embeds the plurality of thin plates, and the like.
(3)上記(2)において、前記固定部は、合成樹脂製で前記中間部が埋設されており、前記ハウジングと前記積層体との間には、前記固定部が配されている、ことが好ましい。例えば、複数の薄板の中間部が固定部の成形型に挿入された状態で固定部を成形することで、複数の薄板の固定と固定部の成形とを同時に達成することができる。これにより、複数の薄板を積層状態で固定するに際して、カシメや溶接等の手間のかかる加工を省いて加工工数を抑えることができる。さらに、固定部により薄板が固定された状態でハウジングの成形を行うことができて、ハウジング、ひいては端子台の製造効率を向上させることができる。 (3) In the above (2), the fixing portion is made of synthetic resin and the intermediate portion is embedded, and the fixing portion is arranged between the housing and the laminated body. preferable. For example, by molding the fixed portion in a state where the intermediate portion of the plurality of thin plates is inserted into the molding die of the fixed portion, fixing of the plurality of thin plates and molding of the fixed portion can be achieved at the same time. As a result, when fixing a plurality of thin plates in a laminated state, it is possible to eliminate time-consuming processing such as caulking and welding, and reduce the processing man-hours. Further, the housing can be formed with the thin plate fixed by the fixing portion, and the manufacturing efficiency of the housing and the terminal block can be improved.
(4)前記ハウジングは、前記第1機器と前記第2機器の一方へ固定するためのフランジ部を有する、ことが好ましい。ハウジングが、積層体の保持機能に加えて、第1機器または第2機器への固定機能も担うことができ、別体のブラケット等が不要となって、部品点数の削減を図ることができる。 (4) It is preferable that the housing has a flange portion for fixing to one of the first device and the second device. In addition to the function of holding the laminated body, the housing can also have a function of fixing to the first device or the second device, eliminating the need for a separate bracket or the like, and reducing the number of parts.
(5)前記積層体は、前記複数の薄板の積層方向と直交する方向へ曲がる屈曲部を有している、ことが好ましい。例えば、第1機器と第2機器とをストレートに延びる積層体により接続することが困難な場合にも、積層体に屈曲部を設けることで、周辺の部材を避けて第1機器と第2機器とを接続することが可能となる。すなわち、積層体に屈曲部を設けることで、積層体の形状の自由度や、周辺の部材における配置態様の選択の自由度が向上される。 (5) It is preferable that the laminated body has a bent portion that bends in a direction orthogonal to the laminating direction of the plurality of thin plates. For example, even when it is difficult to connect the first device and the second device by a straight extending laminate, the first device and the second device can be avoided by providing a bent portion in the laminate. It becomes possible to connect with. That is, by providing the bent portion in the laminated body, the degree of freedom in the shape of the laminated body and the degree of freedom in selecting the arrangement mode in the peripheral members are improved.
(6)前記積層体は、複数あり、前記複数の積層体の各々は、互いに形状が等しい、ことが好ましい。複数の積層体の各々は互いに形状が等しいことから、積層体を構成する薄板の形状も等しくされて、1種類の薄板を用いて複数の積層体を形成することができる。それゆえ、部品の種類数を減らすことができて、部品管理も容易となる。 (6) It is preferable that there are a plurality of the laminated bodies, and each of the plurality of laminated bodies has the same shape. Since each of the plurality of laminated bodies has the same shape, the shapes of the thin plates constituting the laminated body are also the same, and a plurality of laminated bodies can be formed by using one kind of thin plates. Therefore, the number of types of parts can be reduced and parts management becomes easy.
(7)上記(1)から(5)のいずれか1つにおいて、前記積層体は、複数あり、前記複数の積層体の各々は、互いに形状が異なる、ことが好ましい。複数の積層体の各々は、互いに形状が異なることから、複数の積層体の形状を、周辺の部材の配置態様に合わせて調整することが容易となる。 (7) In any one of the above (1) to (5), it is preferable that there are a plurality of the laminated bodies, and each of the plurality of laminated bodies has a different shape from each other. Since each of the plurality of laminated bodies has a different shape from each other, it becomes easy to adjust the shape of the plurality of laminated bodies according to the arrangement mode of the peripheral members.
<本開示の実施形態の詳細>
 本開示の端子台の具体例を、以下に図面を参照しつつ説明する。なお、本開示は、これらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
<Details of Embodiments of the present disclosure>
Specific examples of the terminal block of the present disclosure will be described below with reference to the drawings. It should be noted that the present disclosure is not limited to these examples, but is shown by the scope of claims and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
<実施形態1>
 本明細書に開示された技術を端子台10に適用した実施形態1について、図1から図5を参照しつつ説明する。端子台10は、例えば電気自動車やハイブリッド自動車等の車両(図示せず)に搭載されて、第1機器12と第2機器14との電気的接続を中継するものである。なお、後述するように、実施形態1では、複数の積層体18(第1~第3の積層体18a~18c)が設けられており、複数の積層体18(第1~第3の積層体18a~18c)における各第1端部22の第1端子部32に、第1機器12が電気的に接続されている。また、複数の積層体18(第1~第3の積層体18a~18c)における各第2端部24の第2端子部36に、第2機器14が電気的に接続されている。なお、端子台10は、任意の向きで車両に配置することができるが、以下では、上下方向を図2中の上下方向、前後方向を図2中の右左方向、左右方向を図3中の右左方向として説明する。また、複数の同一部材については、一部の部材にのみ符号を付し、他の部材については符号を省略する場合がある。
<Embodiment 1>
The first embodiment to which the technique disclosed in the present specification is applied to the terminal block 10 will be described with reference to FIGS. 1 to 5. The terminal block 10 is mounted on a vehicle (not shown) such as an electric vehicle or a hybrid vehicle, and relays an electrical connection between the first device 12 and the second device 14. As will be described later, in the first embodiment, a plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c) are provided, and a plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c) are provided. The first device 12 is electrically connected to the first terminal portion 32 of each first end portion 22 in 18a to 18c). Further, the second device 14 is electrically connected to the second terminal portion 36 of each second end portion 24 in the plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c). The terminal block 10 can be arranged in the vehicle in any direction, but in the following, the vertical direction is the vertical direction in FIG. 2, the front-rear direction is the right-left direction in FIG. 2, and the left-right direction is shown in FIG. It will be described as the right-left direction. Further, for a plurality of the same members, a reference numeral may be added to only a part of the members, and the reference numeral may be omitted for other members.
 図1~3に示すように、端子台10は、複数の薄板16を積層して形成された積層体18と、積層体18を覆うハウジング20と、を備えている。 As shown in FIGS. 1 to 3, the terminal block 10 includes a laminated body 18 formed by laminating a plurality of thin plates 16 and a housing 20 that covers the laminated body 18.
<積層体18>
 積層体18は、所定の形状とされた金属製の薄板16を複数枚積層することで形成されており、導電性と可撓性を有している。複数枚の薄板16は、それぞれ同形状であり、凹凸等が設けられることなく、水平面に対して平行に広がっている。これにより、積層体18にも凹凸等が設けられることなく、積層体18の上下面が水平面に対して平行に広がっている。薄板16(積層体18)は、例えば銅や銅合金、アルミニウムやアルミニウム合金により形成される。なお、薄板16の厚さ寸法は限定されるものではないが、例えば0.1mm~1mmの範囲内とされる。
<Laminated body 18>
The laminated body 18 is formed by laminating a plurality of thin metal plates 16 having a predetermined shape, and has conductivity and flexibility. The plurality of thin plates 16 have the same shape, and spread parallel to the horizontal plane without any unevenness or the like. As a result, the upper and lower surfaces of the laminated body 18 are spread parallel to the horizontal plane without providing unevenness or the like on the laminated body 18. The thin plate 16 (laminated body 18) is formed of, for example, copper or a copper alloy, or aluminum or an aluminum alloy. The thickness dimension of the thin plate 16 is not limited, but is, for example, in the range of 0.1 mm to 1 mm.
 実施形態1では、図4にも示されるように、積層体18が複数あり、左方から順に、第1の積層体18a、第2の積層体18b、第3の積層体18cである。即ち、第1~第3の積層体18a~18cが、それぞれ複数枚の第1~第3の薄板16a~16cによって形成されている。また、第1~第3の積層体18a~18cは、それぞれ全体として前後方向に延びており、前方端部が第1端部22であり、第1端部22と反対側の後方端部が第2端部24である。さらに、これら第1端部22と第2端部24との間が、中間部26である。 In the first embodiment, as shown in FIG. 4, there are a plurality of laminated bodies 18, and the first laminated body 18a, the second laminated body 18b, and the third laminated body 18c are in order from the left. That is, the first to third laminated bodies 18a to 18c are formed by a plurality of first to third thin plates 16a to 16c, respectively. Further, the first to third laminated bodies 18a to 18c extend in the front-rear direction as a whole, the front end portion is the first end portion 22, and the rear end portion on the opposite side to the first end portion 22 is. The second end 24. Further, the intermediate portion 26 is between the first end portion 22 and the second end portion 24.
 第1~第3の薄板16a~16cの前方端部および後方端部には、板厚方向(上下方向)に貫通する貫通孔28a,28bが形成されている。各薄板16a~16cにおける前方の貫通孔28aが重ね合わされることで、第1~第3の積層体18a~18cの前方端部である第1端部22には、各積層体18a~18cを板厚方向(上下方向)で貫通する第1貫通孔30が形成されている。この第1貫通孔30を含んで、第1機器12に電気的に接続される第1端子部32が構成されている。換言すれば、各第1端子部32が、各積層体18a~18c(積層された各薄板16a~16c)を板厚方向(上下方向)で貫通する第1貫通孔30を有している。 Through holes 28a and 28b penetrating in the plate thickness direction (vertical direction) are formed at the front end and the rear end of the first to third thin plates 16a to 16c. By superimposing the front through holes 28a in the thin plates 16a to 16c, the laminated bodies 18a to 18c are attached to the first end portion 22 which is the front end portion of the first to third laminated bodies 18a to 18c. A first through hole 30 that penetrates in the plate thickness direction (vertical direction) is formed. The first terminal portion 32 electrically connected to the first device 12 is configured including the first through hole 30. In other words, each first terminal portion 32 has a first through hole 30 that penetrates each of the laminated bodies 18a to 18c (each of the laminated thin plates 16a to 16c) in the plate thickness direction (vertical direction).
 また、各薄板16a~16cにおける後方の貫通孔28bが重ね合わされることで、第1~第3の積層体18a~18cの後方端部である第2端部24には、各積層体18a~18cを板厚方向(上下方向)で貫通する第2貫通孔34が形成されている。この第2貫通孔34を含んで、第2機器14に電気的に接続される第2端子部36が構成されている。換言すれば、各第2端子部36が、各積層体18a~18c(積層された各薄板16a~16c)を板厚方向(上下方向)で貫通する第2貫通孔34を有している。 Further, by superimposing the rear through holes 28b in the thin plates 16a to 16c, the laminated bodies 18a to the second end portion 24, which is the rear end portion of the first to third laminated bodies 18a to 18c, are overlapped with each other. A second through hole 34 is formed which penetrates the 18c in the plate thickness direction (vertical direction). Including the second through hole 34, a second terminal portion 36 electrically connected to the second device 14 is configured. In other words, each second terminal portion 36 has a second through hole 34 that penetrates each of the laminated bodies 18a to 18c (each of the laminated thin plates 16a to 16c) in the plate thickness direction (vertical direction).
 第1~第3の積層体18a~18cは、第2端部24から中間部26にかけて前後方向に略ストレートに延びているとともに、当該ストレート部分の前端部において右方に折れ曲がり、第1端部22が右斜め前方に延び出している。要するに、第1~第3の積層体18a~18cにおいて、第2端部24側は前後方向に延びているとともに、第1端部22側は前後方向に対して傾斜して延びている。これら第1~第3の積層体18a~18cは、それぞれ長さ方向中間部分において、屈曲部38を有している。実施形態1では、第1~第3の積層体18a~18cが、屈曲部38において、第2端部24側から第1端部22側を見た場合に、複数の薄板16(第1~第3の薄板16a~16c)の積層方向(上下方向)と直交する方向(水平方向)の1つである右方へ曲がっている。 The first to third laminated bodies 18a to 18c extend substantially straight in the front-rear direction from the second end portion 24 to the intermediate portion 26, and are bent to the right at the front end portion of the straight portion to form the first end portion. 22 extends diagonally forward to the right. In short, in the first to third laminated bodies 18a to 18c, the second end portion 24 side extends in the front-rear direction, and the first end portion 22 side extends inclined with respect to the front-rear direction. Each of the first to third laminated bodies 18a to 18c has a bent portion 38 at an intermediate portion in the length direction. In the first embodiment, when the first to third laminated bodies 18a to 18c are viewed from the second end portion 24 side to the first end portion 22 side in the bent portion 38, a plurality of thin plates 16 (first to third). The third thin plates 16a to 16c) are bent to the right, which is one of the directions orthogonal to the stacking direction (vertical direction) (horizontal direction).
 そして、第1~第3の積層体18a~18cの第2端部24側において前後方向に略ストレートに延びる部分は、それぞれ略等しい長さ寸法である。また、第1~第3の積層体18a~18cの第1端部22側において前後方向に対して傾斜して延びる部分の長さが、それぞれ異ならされている。具体的には、第1端部22側において前後方向に対して傾斜して延びる部分の長さが、第1の積層体18a、第2の積層体18b、第3の積層体18cの順に段階的に短くなっている。これにより、第1~第3の積層体18a~18cの形状が、互いに異ならされている。なお、実施形態1では、第1~第3の積層体18a~18cにおける屈曲部38の屈曲角度は、それぞれ略等しいが、相互に異なっていてもよい。 Then, the portions extending substantially straight in the front-rear direction on the second end portion 24 side of the first to third laminated bodies 18a to 18c have substantially the same length dimension. Further, the lengths of the portions of the first to third laminated bodies 18a to 18c that are inclined and extended in the front-rear direction on the first end portion 22 side are different from each other. Specifically, the length of the portion extending inclined with respect to the front-rear direction on the first end portion 22 side is in the order of the first laminated body 18a, the second laminated body 18b, and the third laminated body 18c. It is getting shorter. As a result, the shapes of the first to third laminated bodies 18a to 18c are different from each other. In the first embodiment, the bending angles of the bending portions 38 in the first to third laminated bodies 18a to 18c are substantially the same, but may be different from each other.
<ハウジング20>
 実施形態1では、複数の積層体18(第1~第3の積層体18a~18c)が、共通の1つのハウジング20により覆われている。
<Housing 20>
In the first embodiment, a plurality of laminated bodies 18 (first to third laminated bodies 18a to 18c) are covered with one common housing 20.
 ハウジング20は、図1~3に示されるように、全体として上下方向寸法よりも左右方向寸法の方が大きな扁平形状であり、長円形状の横断面を有している。また、ハウジング20は、所定の前後方向寸法を有している。このハウジング20は、絶縁性を有しており、好適には硬質の合成樹脂により形成される。なお、ハウジング20の表面には、複数の肉抜穴40が形成されている。 As shown in FIGS. 1 to 3, the housing 20 has a flat shape in which the horizontal dimension is larger than the vertical dimension as a whole, and has an oval cross section. Further, the housing 20 has a predetermined dimension in the front-rear direction. The housing 20 has an insulating property and is preferably made of a hard synthetic resin. A plurality of lightening holes 40 are formed on the surface of the housing 20.
 ハウジング20の前後方向中間部分には、全周に亘って外側に広がるフランジ部42が設けられている。このフランジ部42は、上下方向に比べて左右方向に大きく広がっており、図3にも示されるように、全体として前後方向視において略平行四辺形状である。そして、フランジ部42において左右方向に大きく広がった左右方向両端部分には、フランジ部42の板厚方向(前後方向)で貫通するボルト挿通孔44が形成されている。また、フランジ部42の左右方向両端部分においてボルト挿通孔44を外れた位置には、後方に突出する位置決め突起46が設けられている。実施形態1では、後述するように、ボルト挿通孔44に挿通される図示しないボルトおよび位置決め突起46により、フランジ部42が第2機器14に固定されるが、第1機器12に固定されてもよい。 A flange portion 42 extending outward over the entire circumference is provided in the middle portion in the front-rear direction of the housing 20. The flange portion 42 is largely expanded in the left-right direction as compared with the up-down direction, and as shown in FIG. 3, has a substantially parallel quadrilateral shape as a whole in the front-back direction view. Bolt insertion holes 44 penetrating the flange portion 42 in the plate thickness direction (front-rear direction) are formed at both ends of the flange portion 42 in the left-right direction, which are largely widened in the left-right direction. Further, a positioning projection 46 projecting rearward is provided at a position of the flange portion 42 at both ends in the left-right direction outside the bolt insertion hole 44. In the first embodiment, as will be described later, the flange portion 42 is fixed to the second device 14 by a bolt and a positioning protrusion 46 (not shown) inserted into the bolt insertion hole 44, but even if the flange portion 42 is fixed to the first device 12. good.
 このハウジング20が、第1~第3の積層体18a~18cのそれぞれの中間部26を覆っている。これにより、第1~第3の積層体18a~18cのそれぞれの中間部26が、ハウジング20に固定されている。また、第1~第3の積層体18a~18cにおける第1端部22と第2端部24とは、ハウジング20から外方に突出して露出している。 The housing 20 covers the intermediate portions 26 of the first to third laminated bodies 18a to 18c, respectively. As a result, the intermediate portions 26 of the first to third laminated bodies 18a to 18c are fixed to the housing 20. Further, the first end portion 22 and the second end portion 24 of the first to third laminated bodies 18a to 18c project outward from the housing 20 and are exposed.
<固定部48>
 実施形態1では、図2や図3にも示されるように、積層体18(第1~第3の積層体18a~18c)の中間部26において、複数枚の薄板16(第1~第3の薄板16a~16c)を相互に固定する固定部48が設けられている。固定部48は複数設けられており、第1~第3の積層体18a~18cにおける中間部26が、それぞれ第1~第3の固定部48a~48cに覆われている。すなわち、第1~第3の固定部48a~48cは、第1~第3の積層体18a~18cにおける各中間部26が埋設されている。
<Fixed part 48>
In the first embodiment, as shown in FIGS. 2 and 3, a plurality of thin plates 16 (first to third) are formed in the intermediate portion 26 of the laminated body 18 (first to third laminated bodies 18a to 18c). A fixing portion 48 for fixing the thin plates 16a to 16c) to each other is provided. A plurality of fixing portions 48 are provided, and the intermediate portions 26 in the first to third laminated bodies 18a to 18c are covered with the first to third fixing portions 48a to 48c, respectively. That is, in the first to third fixed portions 48a to 48c, each intermediate portion 26 in the first to third laminated bodies 18a to 18c is embedded.
 図5にも示されるように、第1~第3の固定部48a~48cは、それぞれ前後方向に延びる角筒形状であり、ハウジング20と略等しい前後方向寸法を有している。これにより、第1~第3の固定部48a~48cがハウジング20で覆われた状態では、ハウジング20の前後方向両端面と第1~第3の固定部48a~48cの前後方向両端面とが前後方向で略等しい位置にある。第1~第3の固定部48a~48cは、積層体18(第1~第3の積層体18a~18c)とハウジング20との間に配置されている。第1~第3の固定部48a~48cは、絶縁性を有しており、材質として、例えばハウジング20の材質と同様の硬質の合成樹脂を採用することができる。なお、本実施形態では、ハウジング20と第1~第3の固定部48a~48cは同一の合成樹脂材で形成されているが、異なる合成樹脂材で形成されてもよい。 As shown in FIG. 5, the first to third fixing portions 48a to 48c each have a square tube shape extending in the front-rear direction, and have dimensions in the front-rear direction substantially equal to those of the housing 20. As a result, in a state where the first to third fixing portions 48a to 48c are covered with the housing 20, both end faces in the front-rear direction of the housing 20 and both end faces in the front-rear direction of the first to third fixing portions 48a to 48c are formed. They are in approximately equal positions in the front-back direction. The first to third fixing portions 48a to 48c are arranged between the laminated body 18 (first to third laminated bodies 18a to 18c) and the housing 20. The first to third fixing portions 48a to 48c have insulating properties, and as the material, for example, a hard synthetic resin similar to the material of the housing 20 can be adopted. In the present embodiment, the housing 20 and the first to third fixing portions 48a to 48c are made of the same synthetic resin material, but may be made of different synthetic resin materials.
<端子台10の製造工程>
 続いて、端子台10の製造工程の具体的な一例について説明する。なお、端子台10の製造工程は、以下の記載に限定されない。
<Manufacturing process of terminal block 10>
Subsequently, a specific example of the manufacturing process of the terminal block 10 will be described. The manufacturing process of the terminal block 10 is not limited to the following description.
 先ず、それぞれ所定枚数の第1~第3の薄板16a~16cを準備して、図4に示されるように、上下方向で積層し、第1~第3の積層体18a~18cを得る。なお、この時点では、第1~第3の積層体18a~18cは、第1~第3の薄板16a~16cを単に積層したのみであり、第1~第3の薄板16a~16cは、相互に固定されているものではない。 First, a predetermined number of first to third thin plates 16a to 16c are prepared and laminated in the vertical direction as shown in FIG. 4, to obtain first to third laminated bodies 18a to 18c. At this point, the first to third laminated bodies 18a to 18c are merely laminated with the first to third thin plates 16a to 16c, and the first to third thin plates 16a to 16c are mutually. It is not fixed to.
 そして、複数枚の第1の薄板16aが積層された第1の積層体18aを、第1の固定部48aの図示しない成形キャビティ内にセットする。なお、第1の積層体18aを第1の固定部48aの成形キャビティ内にセットする際には、第1の積層体18aに設けられた第1貫通孔30や第2貫通孔34に位置決めピンを挿通して固定するなど、第1貫通孔30や第2貫通孔34を利用してもよい。続いて、第1の積層体18aがセットされた成形キャビティ内に第1の固定部48aの樹脂材料を注入して第1の固定部48aを成形することにより、図5に示されるように、第1の積層体18aの中間部26が埋設された第1の固定部48aが完成する。これにより、中間部26が第1の固定部48aで覆われて固定された第1の積層体18aを得る。また、同様の工程により、中間部26が第2の固定部48bで覆われて固定された第2の積層体18bと、中間部26が第3の固定部48cで覆われて固定された第3の積層体18cと、を得る。 Then, the first laminated body 18a on which a plurality of first thin plates 16a are laminated is set in a molding cavity (not shown) of the first fixing portion 48a. When the first laminated body 18a is set in the molding cavity of the first fixing portion 48a, the positioning pin is formed in the first through hole 30 and the second through hole 34 provided in the first laminated body 18a. The first through hole 30 or the second through hole 34 may be used, for example, by inserting and fixing the first through hole 30. Subsequently, as shown in FIG. 5, the resin material of the first fixing portion 48a is injected into the molding cavity in which the first laminated body 18a is set to form the first fixing portion 48a. The first fixed portion 48a in which the intermediate portion 26 of the first laminated body 18a is embedded is completed. As a result, a first laminated body 18a in which the intermediate portion 26 is covered and fixed by the first fixing portion 48a is obtained. Further, by the same step, the intermediate portion 26 is covered with the second fixing portion 48b and fixed to the second laminated body 18b, and the intermediate portion 26 is covered with the third fixing portion 48c and fixed. The laminated body 18c of 3 is obtained.
 さらに、中間部26が第1~第3の固定部48a~48cで覆われて固定された第1~第3の積層体18a~18cを、ハウジング20の図示しない成形キャビティ内にセットする。そして、第1~第3の固定部48a~48cを備える第1~第3の積層体18a~18cがセットされた成形キャビティ内にハウジング20の樹脂材料を注入してハウジング20を成形することにより、第1~第3の固定部48a~48cおよび積層体18a~18cの中間部26が埋設されたハウジング20が完成する。これにより、第1~第3の固定部48a~48cを備える第1~第3の積層体18a~18cが、ハウジング20内に埋設された状態で覆われて、図1等に示される端子台10が完成する。 Further, the first to third laminated bodies 18a to 18c in which the intermediate portion 26 is covered and fixed by the first to third fixing portions 48a to 48c are set in a molding cavity (not shown) of the housing 20. Then, by injecting the resin material of the housing 20 into the molding cavity in which the first to third laminated bodies 18a to 18c provided with the first to third fixing portions 48a to 48c are set, the housing 20 is molded. , The housing 20 in which the intermediate portions 26 of the first to third fixing portions 48a to 48c and the laminated bodies 18a to 18c are embedded is completed. As a result, the first to third laminated bodies 18a to 18c provided with the first to third fixing portions 48a to 48c are covered in a state of being embedded in the housing 20, and the terminal block shown in FIG. 1 and the like is covered. 10 is completed.
 このようにして形成された端子台10は、第1~第3の積層体18a~18cの各第1端部22に対して、第1機器12が電気的に接続される。具体的には、各第1端部22の第1端子部32と第1機器12から延びる図示しない端子とが重ね合わされて、各第1端子部32の第1貫通孔30に図示しないボルトを挿通して締結することで、第1~第3の積層体18a~18cの各第1端子部32と第1機器12とが電気的に接続される。 In the terminal block 10 formed in this way, the first device 12 is electrically connected to each of the first end portions 22 of the first to third laminated bodies 18a to 18c. Specifically, the first terminal portion 32 of each first end portion 22 and the terminal (not shown) extending from the first device 12 are overlapped with each other, and a bolt (not shown) is inserted into the first through hole 30 of each first terminal portion 32. By inserting and fastening, the first terminal portions 32 of the first to third laminated bodies 18a to 18c and the first device 12 are electrically connected.
 同様に、第1~第3の積層体18a~18cの各第2端部24に対して、第2機器14が電気的に接続される。具体的には、第2機器14と、ハウジング20の前後方向中間部分に設けられたフランジ部42とが重ね合わされて、フランジ部42に設けられた位置決め突起46が第2機器14に設けられた図示しない位置決め穴に挿入される。これにより、フランジ部42(ハウジング20)と第2機器14とが相互に位置決めされる。そして、第2機器14とフランジ部42とが位置決めされた状態で、ボルト挿通孔44に図示しないボルトを挿通して締結することで、ハウジング20(端子台10)が第2機器14に固定される。さらに、各第2端部24の第2端子部36と第2機器14から延びる図示しない端子とが重ね合わされて、各第2端子部36の第2貫通孔34に図示しないボルトを挿通して締結することで、第1~第3の積層体18a~18cの各第2端子部36と第2機器14とが電気的に接続される。 Similarly, the second device 14 is electrically connected to each of the second end portions 24 of the first to third laminated bodies 18a to 18c. Specifically, the second device 14 and the flange portion 42 provided in the intermediate portion in the front-rear direction of the housing 20 are overlapped with each other, and the positioning projection 46 provided on the flange portion 42 is provided on the second device 14. It is inserted into a positioning hole (not shown). As a result, the flange portion 42 (housing 20) and the second device 14 are mutually positioned. Then, with the second device 14 and the flange portion 42 positioned, the housing 20 (terminal block 10) is fixed to the second device 14 by inserting a bolt (not shown) into the bolt insertion hole 44 and fastening the bolt. To. Further, the second terminal portion 36 of each second end portion 24 and the terminal (not shown) extending from the second device 14 are overlapped with each other, and a bolt (not shown) is inserted into the second through hole 34 of each second terminal portion 36. By fastening, the second terminal portions 36 of the first to third laminated bodies 18a to 18c and the second device 14 are electrically connected.
 実施形態1の端子台10では、第1機器12と第2機器14とを電気的に接続する導電性の部材が、複数枚の薄板16(第1~第3の薄板16a~16c)を積層することで形成された第1~第3の積層体18a~18cにより構成されている。そして、これら第1~第3の積層体18a~18cの各中間部26がハウジング20で覆われて固定されている。それゆえ、第1~第3の積層体18a~18cを構成する第1~第3の薄板16a~16cが別個に分離するおそれが低減され、第1端子部32と第2端子部36とがハウジング20に対して位置決めされている。 In the terminal block 10 of the first embodiment, a plurality of thin plates 16 (first to third thin plates 16a to 16c) are laminated as a conductive member that electrically connects the first device 12 and the second device 14. It is composed of the first to third laminated bodies 18a to 18c formed by the above. Then, each intermediate portion 26 of the first to third laminated bodies 18a to 18c is covered with the housing 20 and fixed. Therefore, the possibility that the first to third thin plates 16a to 16c constituting the first to third laminated bodies 18a to 18c are separately separated is reduced, and the first terminal portion 32 and the second terminal portion 36 are separated from each other. Positioned with respect to housing 20.
 ハウジング20から突出する各第1端部22および各第2端部24は、例えば第1機器と第2機器とを電気的に接続する導電性の部材が第1~第3の積層体18a~18cと同じ厚さ寸法を有する1枚の板状の部材とされる場合に比べて、第1~第3の薄板16a~16cの積層方向(上下方向)で撓み変形し易くなっている。この結果、第1機器12と第2機器14との間に端子台10を組み付ける際の組み付け公差を、各第1端部22や各第2端部24の撓み変形により容易に吸収することができ、端子台10の組付作業性を向上することができる。 In each of the first end portions 22 and each second end portion 24 protruding from the housing 20, for example, the conductive members for electrically connecting the first device and the second device are the first to third laminated bodies 18a to Compared with the case where a single plate-shaped member having the same thickness as 18c is used, the first to third thin plates 16a to 16c are more likely to bend and deform in the stacking direction (vertical direction). As a result, the assembly tolerance when assembling the terminal block 10 between the first device 12 and the second device 14 can be easily absorbed by the bending deformation of each first end portion 22 and each second end portion 24. It is possible to improve the workability of assembling the terminal block 10.
 相互に別体とされた第1端子部と第2端子部とを採用するのでなく、第1端子部32と第2端子部36とが、それぞれ第1~第3の積層体18a~18cに設けられることから、部品の種類数も少なく抑えることができる。さらに、公差吸収のために編組を用いる場合に比して、周辺の部材に接触して積層体18に切断が生じる可能性が低減されていることから、端子台10の導通安定性を向上することができる。 Instead of adopting the first terminal portion and the second terminal portion that are separated from each other, the first terminal portion 32 and the second terminal portion 36 are formed into the first to third laminated bodies 18a to 18c, respectively. Since it is provided, the number of types of parts can be reduced. Further, as compared with the case where the braid is used for tolerance absorption, the possibility that the laminated body 18 is cut in contact with the surrounding members is reduced, so that the conduction stability of the terminal block 10 is improved. be able to.
 実施形態1では、第1~第3の積層体18a~18cを構成する第1~第3の薄板16a~16cは、各中間部26において、第1~第3の固定部48a~48cにより固定されている。これにより、第1~第3の薄板16a~16cの位置ずれが抑えられて、各薄板16a~16cの貫通孔28a,28bにより構成される第1貫通孔30および第2貫通孔34を不具合なく形成することができる。 In the first embodiment, the first to third thin plates 16a to 16c constituting the first to third laminated bodies 18a to 18c are fixed by the first to third fixing portions 48a to 48c in each intermediate portion 26. Has been done. As a result, the misalignment of the first to third thin plates 16a to 16c is suppressed, and the first through holes 30 and the second through holes 34 composed of the through holes 28a and 28b of the thin plates 16a to 16c are formed without any problem. Can be formed.
 実施形態1では、第1~第3の積層体18a~18cにおける各中間部26が第1~第3の固定部48a~48cに埋設されたものをインサート品として、ハウジング20が成形されている。これにより、第1~第3の固定部48a~48cが、第1~第3の積層体18a~18cとハウジング20との間に設けられている。ここで、第1~第3の薄板16a~16cを成形キャビティ内にセットした状態で第1~第3の固定部48a~48cを成形することで、第1~第3の薄板16a~16cを相互に固定することができる。これにより、カシメや溶接等の手間のかかる加工を行うことなく、第1~第3の薄板16a~16cを積層状態で固定することができる。そして、第1~第3の固定部48a~48cにより第1~第3の薄板16a~16cが相互に固定された第1~第3の積層体18a~18cを成形キャビティ内にセットした状態で、ハウジング20を成形することができる。それゆえ、ハウジング20の成形時に、第1~第3の薄板16a~16cの分離を抑止しつつ、ハウジング20、ひいては端子台10を効率よく形成することができる。 In the first embodiment, the housing 20 is formed by using an insert product in which each intermediate portion 26 of the first to third laminated bodies 18a to 18c is embedded in the first to third fixed portions 48a to 48c. .. As a result, the first to third fixing portions 48a to 48c are provided between the first to third laminated bodies 18a to 18c and the housing 20. Here, by molding the first to third fixing portions 48a to 48c in a state where the first to third thin plates 16a to 16c are set in the molding cavity, the first to third thin plates 16a to 16c can be formed. Can be fixed to each other. As a result, the first to third thin plates 16a to 16c can be fixed in a laminated state without performing time-consuming processing such as caulking or welding. Then, in a state where the first to third laminated bodies 18a to 18c in which the first to third thin plates 16a to 16c are mutually fixed by the first to third fixing portions 48a to 48c are set in the molding cavity. , The housing 20 can be molded. Therefore, when the housing 20 is molded, the housing 20 and thus the terminal block 10 can be efficiently formed while suppressing the separation of the first to third thin plates 16a to 16c.
 実施形態1では、ハウジング20の前後方向中間部分にフランジ部42が設けられており、第2機器14に重ね合わされて固定されるようになっている。これにより、別体のブラケット部品等を必要とすることなく、少ない部品点数により端子台10の第2機器14への固定機能を実現することができる。 In the first embodiment, the flange portion 42 is provided in the middle portion in the front-rear direction of the housing 20, and is overlapped with and fixed to the second device 14. As a result, the function of fixing the terminal block 10 to the second device 14 can be realized with a small number of parts without requiring a separate bracket part or the like.
 実施形態1では、第1~第3の積層体18a~18cが、第1~第3の薄板16a~16cの積層方向(上下方向)と直交する方向(水平方向)に屈曲する屈曲部38を有している。このような屈曲部38を設けることで、例えば第1機器と第2機器とを直線的に接続することができない場合にも、第1~第3の積層体18a~18cの延出方向を適宜に設定して、他部材との干渉を回避しつつ第1機器12と第2機器14との接続を端子台10により実現できる。 In the first embodiment, the bent portion 38 in which the first to third laminated bodies 18a to 18c bend in a direction (horizontal direction) orthogonal to the laminating direction (vertical direction) of the first to third thin plates 16a to 16c is provided. Have. By providing such a bent portion 38, for example, even when the first device and the second device cannot be linearly connected, the extending directions of the first to third laminated bodies 18a to 18c are appropriately set. Can be set to, and the connection between the first device 12 and the second device 14 can be realized by the terminal block 10 while avoiding interference with other members.
 実施形態1では、第1~第3の積層体18a~18c(第1~第3の薄板16a~16c)の形状が相互に異ならされている。これにより、第1~第3の積層体18a~18cの形状を、周辺の部材等に合わせて調整することが容易となる。 In the first embodiment, the shapes of the first to third laminated bodies 18a to 18c (first to third thin plates 16a to 16c) are different from each other. This makes it easy to adjust the shapes of the first to third laminated bodies 18a to 18c according to the surrounding members and the like.
<他の実施形態>
 本明細書に記載された技術は上記記述および図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本明細書に記載された技術の技術的範囲に含まれる。
<Other embodiments>
The techniques described herein are not limited to the embodiments described above and in the drawings, and for example, the following embodiments are also included in the technical scope of the techniques described herein.
(1)前記実施形態1では、第1~第3の積層体18a~18cの形状が相互に異ならされていたが、図6に示される端子台50のように、第1~第3の積層体52a~52cの形状は、相互に等しくされていてもよい。また、前記実施形態1では、第1~第3の積層体18a~18cが、それぞれ屈曲部38を有していたが、図6に示される態様のように、第1~第3の積層体52a~52cは、屈曲部を有さずストレートに延びていてもよい。なお、図6に示される端子台50は、第1~第3の積層体52a~52cの形状以外は前記実施形態1と同様の形状であり、前記実施形態1と実質的に同一の部材および部位には、図中に、前記実施形態1と同一の符号を付すことにより詳細な説明を省略する。 (1) In the first embodiment, the shapes of the first to third laminated bodies 18a to 18c are different from each other, but as in the terminal block 50 shown in FIG. 6, the first to third laminated bodies are laminated. The shapes of the bodies 52a to 52c may be equal to each other. Further, in the first embodiment, the first to third laminated bodies 18a to 18c each have a bent portion 38, but as in the embodiment shown in FIG. 6, the first to third laminated bodies 52a to 52c may extend straight without having a bent portion. The terminal block 50 shown in FIG. 6 has the same shape as that of the first embodiment except for the shapes of the first to third laminated bodies 52a to 52c, and has substantially the same members and members as those of the first embodiment. The parts are designated by the same reference numerals as those in the first embodiment in the drawings, and detailed description thereof will be omitted.
(2)前記実施形態1や上記図6に示される態様では、第1~第3の積層体18a~18c,52a~52cとハウジング20との間に、第1~第3の固定部48a~48cが設けられていたが、本開示に係る端子台において、固定部は必須ではない。すなわち、ハウジングの成形に際して積層体の中間部をハウジングの成形キャビティ内にセットしてハウジングを成形することにより、ハウジングにより直接第1~第3の積層体における中間部を固定するようにしてもよい。 (2) In the embodiment shown in the first embodiment and FIG. 6, the first to third fixing portions 48a to the housing 20 are between the first to third laminated bodies 18a to 18c, 52a to 52c and the housing 20. Although 48c was provided, the fixed portion is not essential in the terminal block according to the present disclosure. That is, when molding the housing, the intermediate portion of the laminated body may be set in the molding cavity of the housing and the housing may be molded so that the intermediate portion of the first to third laminated bodies is directly fixed by the housing. ..
(3)前記実施形態1や上記図6に示される態様では、それぞれ3つの積層体(第1~第3の積層体18a~18c,52a~52c)が設けられていたが、積層体の数は3つに限定されるものではなく、1つや2つ、4つ以上であってもよい。また、前記実施形態1や上記図6に示される態様では、3つの固定部48(第1~第3の固定部48a~48c)が設けられていたが、固定部の数も3つに限定されるものではなく、1つや2つ、4つ以上であってもよい。なお、積層体の数と固定部の数は一致する必要はなく、例えば複数の積層体の中間部を覆って固定する1つの固定部が設けられてもよい。 (3) In the embodiment 1 and the embodiment shown in FIG. 6, three laminated bodies (first to third laminated bodies 18a to 18c and 52a to 52c) are provided, respectively, but the number of laminated bodies is provided. Is not limited to three, and may be one, two, four or more. Further, in the embodiment 1 and the embodiment shown in FIG. 6, three fixing portions 48 (first to third fixing portions 48a to 48c) are provided, but the number of fixing portions is also limited to three. It may be one, two, four or more. It should be noted that the number of laminated bodies and the number of fixed portions do not have to match, and for example, one fixing portion may be provided to cover and fix the intermediate portion of the plurality of laminated bodies.
(4)積層体を構成する薄板の枚数は限定されるものではなく、複数枚(2枚以上)であればよい。薄板の厚さ寸法や枚数は、要求される導電性能や曲げ易さ等に応じて、適宜設定され得る。 (4) The number of thin plates constituting the laminated body is not limited, and may be a plurality of (two or more). The thickness dimension and the number of thin plates can be appropriately set according to the required conductive performance, bendability, and the like.
(5)前記実施形態1や上記図6に示される態様では、各複数枚の第1~第3の薄板16a~16cは、中間部26において、それぞれ合成樹脂製の角筒形状とされた第1~第3の固定部48a~48cにより固定されていたが、固定部はこれに限定されるものではない。すなわち、複数の薄板は中間部においてカシメ固定や溶接、接着等、従来公知の固定手段により固定することができる。例えば、薄板とは別体に設けられたカシメ部品や、一番上や一番下の薄板の中間部において幅方向(左右方向)外方に突出するカシメ片によって固定部を構成してもよい。そして、このカシメ部品やカシメ片を折り曲げることで複数の薄板が中間部においてカシメ固定されてもよい。或いは、薄板の表面に接合用の被膜を設けて溶融させることで薄板同士を中間部において接合(溶接)させてもよいし、薄板同士を中間部において接着剤により接着させてもよい。この場合、被膜や接着剤により固定部が構成される。また、角筒形状の固定部が採用される場合でも、例えばゴムやエラストマ等の弾性を有する材質により固定部を形成し、固定部の内孔を広げて複数の薄板を挿入することで、固定部の弾性的な復元変形に伴う内方への付勢力により、複数の薄板が積層状態で固定されるようになっていてもよい。すなわち、固定部の形状や材質等は限定されるものではなく、積層体の中間部において複数の薄板が積層状態で固定されればよい。また、このような固定部は、ハウジングの成形時において複数の薄板の積層状態が保持できればよく、ハウジングの成形時以外においては、薄板の変位がある程度許容されてもよい。 (5) In the embodiment shown in the first embodiment and FIG. 6, each of the plurality of first to third thin plates 16a to 16c has a square tube shape made of synthetic resin in the intermediate portion 26. It was fixed by the first to third fixing portions 48a to 48c, but the fixing portion is not limited to this. That is, the plurality of thin plates can be fixed at the intermediate portion by caulking, welding, bonding, or other conventionally known fixing means. For example, the fixing portion may be formed by a caulking part provided separately from the thin plate, or a caulking piece protruding outward in the width direction (left-right direction) in the middle portion of the top or bottom thin plate. .. Then, a plurality of thin plates may be caulked and fixed in the intermediate portion by bending the caulking part or the caulking piece. Alternatively, the thin plates may be bonded (welded) to each other in the intermediate portion by providing a coating film for joining on the surface of the thin plates and melted, or the thin plates may be bonded to each other in the intermediate portion with an adhesive. In this case, the fixing portion is formed by the coating film or the adhesive. Even when a square tube-shaped fixing part is adopted, it is fixed by forming the fixing part with an elastic material such as rubber or elastomer, expanding the inner hole of the fixing part, and inserting a plurality of thin plates. A plurality of thin plates may be fixed in a laminated state by the inward urging force accompanying the elastic restoration deformation of the portion. That is, the shape and material of the fixing portion are not limited, and a plurality of thin plates may be fixed in a laminated state in the intermediate portion of the laminated body. Further, such a fixing portion may be able to maintain a laminated state of a plurality of thin plates at the time of molding the housing, and displacement of the thin plates may be allowed to some extent except at the time of molding the housing.
10 端子台(実施形態1)
12 第1機器
14 第2機器
16 薄板
16a 第1の薄板
16b 第2の薄板
16c 第3の薄板
18 積層体
18a 第1の積層体
18b 第2の積層体
18c 第3の積層体
20 ハウジング
22 第1端部
24 第2端部
26 中間部
28a,28b 貫通孔
30 第1貫通孔
32 第1端子部
34 第2貫通孔
36 第2端子部
38 屈曲部
40 肉抜穴
42 フランジ部
44 ボルト挿通孔
46 位置決め突起
48 固定部
48a 第1の固定部
48b 第2の固定部
48c 第3の固定部
50 端子台(図6)
52a 第1の積層体
52b 第2の積層体
52c 第3の積層体
10 terminal block (Embodiment 1)
12 1st equipment 14 2nd equipment 16 thin plate 16a 1st thin plate 16b 2nd thin plate 16c 3rd thin plate 18 laminated body 18a 1st laminated body 18b 2nd laminated body 18c 3rd laminated body 20 housing 22 second 1 End 24 Second End 26 Intermediate 28a, 28b Through Hole 30 First Through Hole 32 First Terminal 34 Second Through Hole 36 Second Terminal 38 Bending 40 Lightening Hole 42 Flange 44 Bolt Insertion Hole 46 Positioning protrusion 48 Fixing part 48a First fixing part 48b Second fixing part 48c Third fixing part 50 Terminal block (FIG. 6)
52a First laminated body 52b Second laminated body 52c Third laminated body

Claims (7)

  1.  第1機器と第2機器との電気的接続を中継するための端子台であって、
     複数の薄板を積層して形成され導電性と可撓性を有する積層体と、
     前記積層体を覆うとともに絶縁性を有するハウジングと、を備え、
     前記積層体は、第1端部と、前記第1端部の反対側に配された第2端部と、前記第1端部と前記第2端部との間に配された中間部と、を有し、
     前記第1端部は、前記第1機器と電気的に接続可能な第1端子部を有し、
     前記第2端部は、前記第2機器と電気的に接続可能な第2端子部を有し、
     前記中間部は、前記ハウジングに覆われて、前記ハウジングに対して固定されており、
     前記第1端部と前記第2端部とは、前記ハウジングから露出している、端子台。
    A terminal block for relaying the electrical connection between the first device and the second device.
    A laminated body formed by laminating multiple thin plates and having conductivity and flexibility,
    A housing that covers the laminate and has an insulating property is provided.
    The laminated body includes a first end portion, a second end portion arranged on the opposite side of the first end portion, and an intermediate portion arranged between the first end portion and the second end portion. Have,
    The first end portion has a first terminal portion that can be electrically connected to the first device.
    The second end portion has a second terminal portion that can be electrically connected to the second device.
    The intermediate portion is covered with the housing and fixed to the housing.
    The first end portion and the second end portion are terminal blocks exposed from the housing.
  2.  前記積層体の前記中間部の前記複数の薄板を相互に固定する固定部をさらに備え、
     前記第1端子部は、前記複数の薄板を貫く第1貫通孔を有し、
     前記第2端子部は、前記複数の薄板を貫く第2貫通孔を有する、請求項1に記載の端子台。
    Further provided with a fixing portion for fixing the plurality of thin plates in the intermediate portion of the laminated body to each other.
    The first terminal portion has a first through hole penetrating the plurality of thin plates.
    The terminal block according to claim 1, wherein the second terminal portion has a second through hole penetrating the plurality of thin plates.
  3.  前記固定部は、合成樹脂製で前記中間部が埋設されており、
     前記ハウジングと前記積層体との間には、前記固定部が配されている、請求項2に記載の端子台。
    The fixed portion is made of synthetic resin and the intermediate portion is embedded therein.
    The terminal block according to claim 2, wherein the fixing portion is arranged between the housing and the laminated body.
  4.  前記ハウジングは、前記第1機器と前記第2機器の一方へ固定するためのフランジ部を有する、請求項1から請求項3のいずれか1項に記載の端子台。 The terminal block according to any one of claims 1 to 3, wherein the housing has a flange portion for fixing to one of the first device and the second device.
  5.  前記積層体は、前記複数の薄板の積層方向と直交する方向へ曲がる屈曲部を有している、請求項1から請求項4のいずれか1項に記載の端子台。 The terminal block according to any one of claims 1 to 4, wherein the laminated body has a bent portion that bends in a direction orthogonal to the laminating direction of the plurality of thin plates.
  6.  前記積層体は、複数あり、
     前記複数の積層体の各々は、互いに形状が等しい、請求項1から請求項5のいずれか1項に記載の端子台。
    There are a plurality of the laminated bodies,
    The terminal block according to any one of claims 1 to 5, wherein each of the plurality of laminated bodies has the same shape as each other.
  7.  前記積層体は、複数あり、
     前記複数の積層体の各々は、互いに形状が異なる、請求項1から請求項5のいずれか1項に記載の端子台。
    There are a plurality of the laminated bodies,
    The terminal block according to any one of claims 1 to 5, wherein each of the plurality of laminated bodies has a different shape from each other.
PCT/JP2021/025585 2020-07-28 2021-07-07 Terminal block WO2022024694A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020127385A JP2022024667A (en) 2020-07-28 2020-07-28 Terminal block
JP2020-127385 2020-07-28

Publications (1)

Publication Number Publication Date
WO2022024694A1 true WO2022024694A1 (en) 2022-02-03

Family

ID=80037288

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2021/025585 WO2022024694A1 (en) 2020-07-28 2021-07-07 Terminal block

Country Status (2)

Country Link
JP (1) JP2022024667A (en)
WO (1) WO2022024694A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055807A1 (en) * 2009-11-06 2011-05-12 矢崎総業株式会社 Inverter terminal block provided to motor case and gasket thereof
JP2012182043A (en) * 2011-03-02 2012-09-20 Auto Network Gijutsu Kenkyusho:Kk Bus bar
JP2013143278A (en) * 2012-01-11 2013-07-22 Furukawa Electric Co Ltd:The Flexible conductor
JP2018181780A (en) * 2017-04-21 2018-11-15 矢崎総業株式会社 Laminated bus bar and battery module

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055807A1 (en) * 2009-11-06 2011-05-12 矢崎総業株式会社 Inverter terminal block provided to motor case and gasket thereof
JP2012182043A (en) * 2011-03-02 2012-09-20 Auto Network Gijutsu Kenkyusho:Kk Bus bar
JP2013143278A (en) * 2012-01-11 2013-07-22 Furukawa Electric Co Ltd:The Flexible conductor
JP2018181780A (en) * 2017-04-21 2018-11-15 矢崎総業株式会社 Laminated bus bar and battery module

Also Published As

Publication number Publication date
JP2022024667A (en) 2022-02-09

Similar Documents

Publication Publication Date Title
JP5896531B2 (en) Terminal
JP5991260B2 (en) Connector and wire harness
JP6981388B2 (en) Male connector and connector device
JP2014086349A (en) Connector
JP4905586B1 (en) connector
WO2012118047A1 (en) Bus bar
JP7012940B2 (en) Female terminal
TW200428712A (en) Electrical connector and method of producing the same
WO2022024694A1 (en) Terminal block
JP4905608B1 (en) connector
JP6669996B2 (en) connector
JP2019128996A5 (en)
JP7065400B2 (en) Contacts, connectors and connecting devices
WO2013046405A1 (en) Connector
JP6401869B1 (en) connector
JP6466984B2 (en) connector
JP7005117B2 (en) Wires with terminals and wire harnesses
JP2020080325A (en) connector
JP5766529B2 (en) Flat cable waterproof connector structure
JP5204830B2 (en) Electrical component assembly connection structure and hydraulic control device
WO2022259694A1 (en) Terminal module and connector
JP6466983B2 (en) connector
JP2020194716A (en) Terminal-equipped wire and wiring harness
WO2023140121A1 (en) Inter-electrode-terminal connection component
CN114665299B (en) Terminal-equipped wire, connector, and method for manufacturing connector

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21848146

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21848146

Country of ref document: EP

Kind code of ref document: A1