WO2022021600A1 - Fully automatic die opening and closing device - Google Patents

Fully automatic die opening and closing device Download PDF

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Publication number
WO2022021600A1
WO2022021600A1 PCT/CN2020/119010 CN2020119010W WO2022021600A1 WO 2022021600 A1 WO2022021600 A1 WO 2022021600A1 CN 2020119010 W CN2020119010 W CN 2020119010W WO 2022021600 A1 WO2022021600 A1 WO 2022021600A1
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WO
WIPO (PCT)
Prior art keywords
mold
long
plate
wall
fixedly connected
Prior art date
Application number
PCT/CN2020/119010
Other languages
French (fr)
Chinese (zh)
Inventor
汤啸
杨君平
汤克红
Original Assignee
浙江天台祥和实业股份有限公司
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Application filed by 浙江天台祥和实业股份有限公司 filed Critical 浙江天台祥和实业股份有限公司
Publication of WO2022021600A1 publication Critical patent/WO2022021600A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical

Definitions

  • the invention belongs to the technical field of mold opening and closing devices, in particular to a fully automatic mold opening and closing device.
  • a mold is a tool used to make a shaped item, this tool is made up of various parts, and different molds are made up of different parts. It mainly realizes the processing of the shape of the article by changing the physical state of the formed material.
  • mother of industry it is a tool for making blanks into parts with specific shapes and sizes under the action of external forces.
  • the mold has a specific contour or cavity shape, and the use of the contour shape with the cutting edge can separate the blank according to the contour shape (blanking). Applying the cavity shape allows the blank to obtain a corresponding three-dimensional shape.
  • the mold generally includes two parts, a movable mold and a fixed mold (or a punch and a concave mold), which can be divided and combined. When separated, the parts are taken out, and when closed, the blanks are injected into the mold cavity to form.
  • the mold is a precision tool with complex shape, which bears the expansion force of the blank, and has high requirements on structural strength, rigidity, surface hardness, surface roughness and machining accuracy.
  • the development level of mold production is one of the important signs of the level of machinery manufacturing.
  • the automatic mold opening and closing device made by the present invention is used in conjunction with the mold, and is operated when different molds need to be automatically opened and closed.
  • the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds.
  • the present invention proposes a fully automatic mold opening and closing device.
  • the present invention is mainly used to solve the problem that most of the molds in the prior art are of non-automatic opening and closing design.
  • the mold is only suitable for one type of mold of the device.
  • a new mold automatic opening and closing device needs to be installed, thereby limiting the use range of the automatic opening and closing device and increasing the cost of work. , resulting in a waste of resources.
  • a fully automatic mold opening and closing device includes a lower template and an upper template; a fixing plate is fixedly connected to the bottom end face of the lower template, and the fixing plate It is used to fix the device; the inner wall of the fixing plate is provided with through holes at all four corners of the fixing plate, and the through holes are used for fixing bolts; the inner wall of the lower template is provided with a placement slot, and the placement slot is used for placing A mold or module; an evenly arranged top plate is fixedly installed in the inner wall of the lower template on the opposite side of the placement groove through a telescopic shaft, and the top plates are electrically connected to the controller through wires; The blocks are formed by splicing, and the top block extends into the placement groove; the outer surface of each top block is made of wear-resistant rubber material; the inner wall of each top block is fixed with evenly arranged insertion rods, and The insertion rods are all telescopic designs; the outer side of the fixing plate
  • the drive shafts of the two servo motors are designed to pass through the support plate; the opposite sides of the two servo motors are provided with an upper template between the two support plates, and the upper template is connected with the two servo motors.
  • the drive shaft is fixedly connected; the inner wall structure of the upper template is exactly the same as the inner structure of the lower template, and the placement groove of the upper template faces upwards in the initial state;
  • the mold with automatic opening and closing device is only suitable for one mold of the device.
  • the automatic mold opening and closing device limits the use range of the automatic opening and closing device, and at the same time increases the cost of work, thereby causing waste of resources.
  • the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds, thereby improving automatic opening and closing.
  • the use of the mold clamping device also saves costs.
  • the fixing plate is first fixed on the production line with bolts, and the mold that needs to be injected is placed on the upper template and the lower template. Put it in the groove, and then control the expansion of the telescopic shaft fixed with the top plate through the controller.
  • the top plate can be driven to fit the mold, and the mold can be clamped and fixed in the process to prevent the mold from being injected.
  • the mold is not firmly fixed and slips off, which affects the injection molding process of the mold. Since the top plate is spliced by evenly arranged top blocks, in the process of moving the top block to the mold, the top block can be based on the shape of the mold.
  • the top block Clamping, thereby preventing the top block from being fixed to the mold firmly. Since the outer surface of the top block is made of wear-resistant rubber material, it can prevent the top block or the mold from being damaged during the process of squeezing and fixing the top block to the mold. At the same time, the friction force of the top block to the mold can be increased, so that the fixing degree of the top block to the mold can be improved. When the outer surface of the mold has an irregular contour, the top block can be inserted into the irregular contour of the mold. Improve the fixation of the mold, so as to prevent the mold from falling off during the injection molding process.
  • the controller controls the two motors. Rotation, the motor can drive the upper template to rotate during the process of rotation. When the upper template rotates 180 degrees, the motor stops rotating, and the controller controls the first electric telescopic rod to shrink downward. During the contraction of the first electric telescopic rod It can drive the mold in the upper template to move downward.
  • the injection molding of the mold starts at this time.
  • the upper template returns to the initial state, and the The controller controls the top block to return to the initial state, and then the mold can be taken out.
  • each of the top blocks are hinged with evenly arranged clamping shafts through struts, and the clamping shafts are placed between two adjacent layers of insertion rods; each of the clamping shafts is wear-resistant Made of rubber material; evenly arranged clamping balls are fixed on the outer surface of each clamping shaft, and the clamping balls are used to stabilize the mold;
  • the outer surface of the top block is hinged with evenly arranged clamping shafts, when the mold slides in the placement groove, the evenly arranged clamping shafts can rotate with the mold, and stop when the clamping shaft rotates to a certain extent.
  • the mold can be clamped to prevent the mold from shaking in the placement groove.
  • the clamp shaft is made of wear-resistant rubber material, the friction force on the mold can be improved and the degree of fixation of the mold can be improved.
  • long grooves are formed in the inner walls of the lower formwork and the upper formwork below the placement groove, and long boards are connected in the long grooves through spring sliding; long blocks, and the long blocks can be extended into the placing slot; two sides of the long boards are slidably connected with support blocks in the long grooves, and the support blocks are designed in a staircase shape and are partially placed at the bottom of the long board; The end faces on the opposite sides of the two support blocks are fixedly connected with evenly arranged support pipes, and the inner surfaces of the support pipes are all provided with threads; the opposite sides of each of the support pipes are rotatably connected with wires in the inner wall of the long groove.
  • the screw is engaged with the threads in the support tube; the outer surface of each screw close to the inner wall of the long groove is fixedly connected with a gear plate; the rear of each gear plate is slidably connected in the inner wall of the lower template There is a gear plate, and the gear plate and the gear plate are meshed with each other; a pressure rod is fixedly connected to the upper surface of each of the gear plates, and the pressure rods all extend to the top of the lower template;
  • the mold When working, when the height of the mold that needs to be fixed is lower than the height of the placement groove, place the mold in the placement groove at this time, and then press down the evenly arranged pressure bars, which can drive the gear during the downward movement of the pressure bars.
  • the plate moves downward, because the gear plate and the gear plate are meshed with each other, the gear plate can be driven to rotate during the movement of the gear plate, and the lead screw can be driven to rotate during the rotation of the gear plate.
  • the support tube can be pushed to the center position. Since the support tube and the support block are fixedly connected, the support block can be driven to move to the bottom of the long board. When the support block moves to the bottom of the long board, the long board can be moved.
  • the plate is propped up, because the surface of the long plate is fixed with evenly arranged long blocks, which can drive the long blocks to move into the placement slot, and during this process, the mold can be pushed up to prevent the mold from being insufficiently wide. Injection.
  • card layers are fixed on the lower surface of the long board, and the card layers are all made of rubber materials; evenly arranged long axes are fixed on the trapezoidal surface of each support block, and the length
  • the shafts are all made of rubber material; each of the long shafts cooperates with the card layer;
  • the long shaft When working, because the card layer and the long shaft cooperate with each other, when the support block extends into the bottom of the long plate, the long shaft can extend into the card layer, and the long plate can be fixed during this process, thus preventing the mold from injecting. A large amount of shaking occurs during the process of injection molding, and at the same time, the tension of the spring can be used to better fix the mold, thereby preventing the injection process of the mold from being affected. Since the card layer and the long shaft are made of rubber materials, when the long board shakes slightly When the card layer and the long shaft itself have certain elasticity, the pressing force driven by the long plate can be buffered, thereby preventing the card layer and the long shaft from being damaged.
  • a square groove is formed in the inner wall of each of the top blocks; each of the square grooves is slidably connected with a gusset, and the gusset is designed in a "7" shape; the bottom of each square groove is at A first sliding block is slidably connected left and right in the inner wall of the square groove, and a second electric telescopic rod is fixedly connected to the upper surface of the first sliding block; The telescopic shafts of the two electric telescopic rods are fixedly connected with the angle plate; the end face of each of the square grooves close to the insertion rod is slidably connected up and down in the inner wall of the square groove with a second sliding block, and the second sliding block is opposite to each other.
  • the side end faces are fixedly connected with third electric telescopic rods; the telescopic shafts of each of the third electric telescopic rods are fixedly connected with the gussets;
  • the controller controls the extension of the second electric telescopic rod.
  • the square groove moves upward.
  • the third electric telescopic rod is designed to slide, it can prevent the third electric telescopic rod from being stuck on the corner plate.
  • the controller controls the third electric telescopic rod.
  • the angle plate can be driven to move in the direction of the placement slot. Since the second electric telescopic rod is designed as a sliding type, it can prevent the second electric telescopic rod from jamming the angle plate.
  • the mold can be fixed during the movement of the placement groove, so that the fixed range of the mold can be increased, and the degree of fixation of the mold can be further improved.
  • a top post is slidably connected to the inner wall of each of the corner plates, and the top post is of a "7" shape design; the bottom end surface of each of the top posts is of an arc-shaped design, and the arc-shaped surface partially protrudes from the corner board design;
  • the bottom end face of the top column is arc-shaped and partially extends out of the corner plate design, during the movement of the corner plate to the placement slot, when the arc surface of the top column is in contact with the end face of the square groove, the square groove The end face can push the top column out of the corner plate, and in this process, the mold can be further protected, thereby preventing the mold from tilting, and at the same time, it can also improve the stability of the mold.
  • the clamping shaft By setting the clamping shaft in the present invention, since the outer surface of the top block is hinged with the clamping shafts evenly arranged, when the mold slides in the placement groove, the evenly arranged clamping shafts can follow the mold to rotate. When the clamping shaft rotates to a certain extent During this process, the mold can be clamped to prevent the mold from shaking in the placement groove. Since the clamping shaft is made of wear-resistant rubber material, the friction force on the mold can be improved and the fixation of the mold can be improved. Since there are evenly arranged clamping balls fixed on the outer surface of the clamping shaft, the clamping balls can be squeezed on the surface of the mold during the rotation of the clamping shaft. In this process, the degree of fixation of the mold can be further improved, and it can also avoid The mold or chuck itself caused damage.
  • the long axis can extend into the card layer, and in this process, the long axis can be extended to the long plate. It can be fixed to prevent the mold from shaking greatly during the injection molding process. At the same time, the mold can be better fixed with the tension of the spring, thereby preventing the injection process of the mold from being affected.
  • the card layer and the long axis are both rubber materials When the long board shakes slightly, since the card layer and the long shaft itself have certain elasticity, the pressing force driven by the long board can be buffered, thereby preventing the card layer and the long shaft from being damaged.
  • Fig. 1 is the main body figure of the present invention
  • Fig. 2 is the sectional view of the present invention
  • Fig. 3 is a partial enlarged view at A in Fig. 2;
  • Fig. 4 is a partial enlarged view at B in Fig. 2;
  • Fig. 5 is a partial enlarged view at C in Fig. 2;
  • lower template 1 upper template 11, fixed plate 12, placement slot 13, top block 14, insertion rod 15, first electric telescopic rod 16, motor 17, support plate 18, clamping shaft 19, clamping ball 191, long Slot 2, long plate 21, long block 22, support block 23, card layer 24, long shaft 25, support tube 26, lead screw 27, gear plate 28, gear plate 29, pressure rod 291, square slot 3, angle plate 31 , the second electric telescopic rod 32 , the third electric telescopic rod 33 , and the top column 34 .
  • a fully automatic mold opening and closing device includes a lower template 1 and an upper template 11; 12 is used to fix the device; the inner wall of the fixing plate 12 is provided with through holes at all four corners of the fixing plate 12, and the through holes are used for fixing bolts; the inner wall of the lower template 1 is provided with a placement slot 13, and The placement slot 13 is used to place the mold or module; the opposite side of the placement slot 13 is fixedly installed with a uniformly arranged top plate in the inner wall of the lower template 1 through a telescopic shaft, and the top plate is electrically connected to the controller through wires;
  • the top plates are formed by splicing uniformly arranged top blocks 14, and the top blocks 14 partially extend into the placement groove 13; the outer surface of each top block 14 is made of wear-resistant rubber material; each top block 14
  • the inner wall is fixed with evenly arranged insertion rods 15, and the insertion rods 15 are all telescopic designs; the outer side of the lower template 1 is fixed with a uniformly
  • the mold with automatic opening and closing device is only suitable for one mold of the device.
  • the automatic mold opening and closing device limits the use range of the automatic opening and closing device, and at the same time increases the cost of work, thereby causing waste of resources.
  • the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds, thereby improving automatic opening and closing.
  • the use of the mold clamping device also saves costs.
  • the fixing plate 12 is first fixed on the production line with bolts, and the mold that needs to be injected is placed on the upper template 11 and the lower mold.
  • the expansion of the telescopic shaft fixed with the top plate is controlled by the controller.
  • the top plate can be driven to fit the mold, and the mold can be clamped and fixed in the process, so as to In the process of injection molding, the mold is not firmly fixed and slips off, which affects the injection molding process of the mold.
  • the top block 14 can be The mold is clamped according to the shape of the mold, so as to prevent the top block 14 from fixing the mold firmly. Since the outer surface of the top block 14 is made of wear-resistant rubber material, in the process of the top block 14 extruding and fixing the mold , it can prevent the top block 14 or the mold from being damaged, and at the same time, it can increase the friction force of the top block 14 to the mold, so that the fixing degree of the top block 14 to the mold can be improved.
  • the top block 14 It can be inserted into the irregular contour of the mold, and in this process, the degree of fixation of the mold can be improved, thereby preventing the mold from falling off during the injection molding process.
  • the outer contour of the mold is smaller than the width of the top block 14, the evenly arranged plungers 15 can be further inserted into the outer contour of the mold, and the degree of fixation to the mold can be further improved in this process, thereby preventing the mold from being in the process of injection molding.
  • the controller controls the two motors 17 to rotate. During the rotation of the motors 17, the upper template 11 can be driven to rotate. When the upper template 11 rotates 180 degrees, the motor 17 stops rotating.
  • the controller controls the first electric telescopic rod 16 to shrink downward.
  • the first electric telescopic rod 16 can drive the mold in the upper template 11 to move downward.
  • the mold in the upper template 11 and the mold in the lower template 1 After the molds are fitted, injection molding of the mold begins.
  • the upper template 11 returns to the initial state, and the controller controls the top block 14 to return to the initial state, and then the mold can be taken out.
  • each of the top blocks 14 are hinged with evenly arranged clamping shafts 19 through struts, and the clamping shafts 19 are placed between two adjacent layers of insertion rods 15;
  • Each of the clamping shafts 19 is made of wear-resistant rubber material; the outer surface of each of the clamping shafts 19 is fixed with evenly arranged clamping balls 191, and the clamping balls 191 are used to stabilize the mold;
  • the evenly arranged clamping shafts 19 can follow the mold to rotate.
  • the clamping shaft 19 rotates to a certain extent Stop the rotation.
  • the mold can be clamped, so as to prevent the mold from shaking in the placement groove 13. Since the clamping shaft 19 is made of wear-resistant rubber material, the friction force on the mold can be improved, and the resistance to the mold can be improved.
  • the clamping balls 191 are evenly arranged on the outer surface of the clamping shaft 19, the clamping balls 191 can be squeezed on the surface of the mold during the rotation of the clamping shaft 19, and the degree of fixation to the mold can be further improved in this process. At the same time, damage to the mold or the clamping shaft 19 itself can be avoided.
  • a long groove 2 is opened below the placement groove 13 in the inner walls of the lower template 1 and the upper template 11, and a long plate 21 is connected in the long groove 2 through spring sliding;
  • the upper surface of the long board 21 is fixed with uniformly arranged long blocks 22, and the long blocks 22 can be extended into the placement slot 13;
  • two sides of the long boards 21 are slidably connected in the long slot 2 with supports Block 23, and the support block 23 is a staircase-shaped design, and is partially placed at the bottom of the long board 21; the end faces on the opposite sides of the two support blocks 23 are fixed with uniformly arranged support pipes 26, and the inner surface of the support pipe 26 is fixed.
  • Each of the supporting tubes 26 is rotatably connected to the inner wall of the long groove 2 with a screw 27 on the opposite side, and the screw 27 meshes with the threads in the supporting tube 26;
  • a gear plate 28 is fixedly connected to the outer surface of one side of the bar 27 close to the inner wall of the long groove 2;
  • a gear plate 29 is slidably connected to the inner wall of the lower template 1 behind each of the gear plates 28, and the gear plate 29 and the gear plate 28 are mutually connected. meshing; the upper end surface of each gear plate 29 is fixedly connected with a pressing rod 291, and the pressing rod 291 extends to the top of the lower template 1;
  • the mold When working, when the height of the mold to be fixed is lower than the height of the placement groove 13, the mold is placed in the placement groove 13 at this time, and then the evenly arranged pressing rods 291 are pressed down, and the pressing rods 291 move downward in the process
  • the gear plate 29 can be driven to move downward. Since the gear plate 29 and the gear plate 28 are meshed with each other, the gear plate 28 can be driven to rotate during the movement of the gear plate 29, and the lead screw 27 can be driven to rotate during the rotation of the gear plate 28.
  • the support tube 26 can be pushed to the center position during the rotation of the screw 27, and the support tube 26 and the support block 23 can be fixedly connected, so that the support block 23 can be driven.
  • the long board 21 Moving to the bottom of the long board 21, when the support block 23 moves to the bottom of the long board 21, the long board 21 can be supported. Since the long blocks 22 are evenly arranged on the upper surface of the long board 21, the long blocks 22 can be driven to move toward the bottom of the long board 21.
  • the placement groove 13 can move the mold upwards during the process, so as to prevent the mold width from being insufficient and unable to inject the mold.
  • evenly arranged card layers 24 are fixed on the lower surface of the long board 21 , and the card layers 24 are made of rubber materials; the trapezoidal surface of each support block 23 is fixed Evenly arranged long shafts 25 are connected, and the long shafts 25 are made of rubber material; each of the long shafts 25 cooperates with the card layer 24;
  • the long axis 25 can extend into the card layer 24 when the support block 23 extends into the bottom of the long plate 21, and the long plate 21 can be fixed during this process. , which can prevent the mold from shaking greatly during the injection molding process, and at the same time cooperate with the tension of the spring to better fix the mold, thereby preventing the injection process of the mold from being affected.
  • the card layer 24 and the long shaft 25 are both rubber materials When the long board 21 shakes slightly, because the card layer 24 and the long shaft 25 have certain elasticity, the pressing force driven by the long board 21 can be buffered, thereby preventing the card layer 24 and the long shaft 25 from being damaged. .
  • a square groove 3 is formed in the inner wall of each of the top blocks 14 ; each of the square grooves 3 is slidably connected with a corner plate 31 , and the corner plates 31 are all “7”
  • the bottom of each square slot 3 is slidably connected with a first slider left and right in the inner wall of the square slot 3, and a second electric telescopic rod 32 is fixedly connected to the upper surface of the first slider;
  • the two electric telescopic rods 32 both extend into the inner wall of the corner plate 31 , and the telescopic shafts of the second electric telescopic rod 32 are fixedly connected to the corner plate 31 ; the side end face of each of the square grooves 3 close to the insertion rod 15 is in the square groove 3.
  • a second sliding block is slidably connected up and down the inner wall, and a third electric telescopic rod 33 is fixedly connected to the end face on the opposite side of the second sliding block;
  • the board 31 is fixed;
  • the controller controls the second electric telescopic rod 32 to stretch, and can drive the second electric telescopic rod 32 during the stretching process.
  • the corner plate 31 moves upwards in the square slot 3. Since the third electric telescopic rod 33 is designed to slide, it can prevent the third electric telescopic rod 33 from being stuck on the corner plate 31.
  • the controller controls the third electric telescopic rod 33 to shrink. During the process of shrinking the third electric telescopic rod 33, the gusset 31 can be driven to move in the direction of the placing slot 13.
  • the second electric telescopic rod 32 is of a sliding design, the The second electric telescopic rod 32 can be prevented from jamming the corner plate 31, and the mold can be fixed during the movement of the corner plate 31 toward the placement slot 13, so that the fixed range of the mold can be enlarged, thereby further improving the degree of fixation of the mold. .
  • a top column 34 is slidably connected to the inner wall of each of the corner plates 31, and the top column 34 is designed in a "7" shape; the bottom end surface of each of the top columns 34 is arc-shaped design, and the arc surface part protrudes from the angle plate 31 design;
  • the bottom end surface of the top column 34 is arc-shaped and partially extends out of the corner plate 31 design, during the movement of the corner plate 31 to the placement slot 13, when the arc surface of the top column 34 is in contact with the end surface of the square slot 3 During the process, the end face of the square groove 3 can push the top column 34 out of the corner plate 31, and in this process, the mold can be further protected, thereby preventing the mold from tilting, and at the same time, it can also improve the stability of the mold.
  • the fixing plate 12 When working, when using the automatic mold opening and closing device made by the present invention, the fixing plate 12 is first fixed on the production line with bolts, and the molds that need to be injected are placed in the placement grooves 13 of the upper template 11 and the lower template 1 at this time, Then, the top plate telescopic shaft that is fixed to the top plate is controlled by the controller to stretch, and the top plate can be driven to fit the mold during the stretching process of the telescopic shaft. Since the mold is not firmly fixed and slips off, since the top plate is formed by splicing the top blocks 14 evenly arranged, in the process of the top block 14 moving to the mold, the top block 14 can clamp the mold according to the shape of the mold.
  • the top block 14 can be inserted into the irregular contour of the mold, and in this process, the degree of fixation to the mold can be improved.
  • the outer contour is smaller than the width of the top block 14, the evenly arranged plungers 15 can be further inserted into the outer contour of the mold, and the degree of fixation to the mold can be further improved in this process, thereby preventing the mold from falling off during the injection molding process.
  • the controller controls the two motors 17 to rotate. During the rotation of the motors 17, the upper template 11 can be driven to rotate.
  • the motor 17 stops rotating and controls The controller controls the first electric telescopic rod 16 to shrink downward, and in the process of shrinking the first electric telescopic rod 16, it can drive the mold in the upper mold plate 11 to move downward.
  • the mold in the upper mold plate 11 and the mold in the lower mold plate 1 occur After fitting, the injection molding of the mold starts at this time.
  • the upper template 11 returns to the initial state, and the controller controls the top block 14 to return to the initial state, and then the mold can be taken out.
  • the height is lower than the height of the placement slot 13
  • the mold is placed in the placement slot 13 at this time, and then the evenly arranged pressing rods 291 are pressed down.
  • the gear plate 29 can be driven to move downward.
  • the gear plate 29 and the gear plate 28 are meshed with each other, the gear plate 28 can be driven to rotate during the movement of the gear plate 29, and the lead screw 27 can be driven to rotate during the rotation of the gear plate 28.
  • the support tube 26 Since the lead screw 27 and the support tube 26 The inner threads are engaged with each other, and during the rotation of the lead screw 27, the support tube 26 can be pushed to move to the center position. Since the support tube 26 is fixedly connected with the support block 23, the support block 23 can be driven to move to the bottom of the long board 21. When the block 23 moves to the bottom of the long board 21, the long board 21 can be supported. Since the long blocks 22 are evenly arranged on the upper surface of the long board 21, the long blocks 22 can be driven to move into the placing slot 13. During this process can push the mold to move up.

Abstract

Disclosed is a fully automatic die opening and closing device, comprising a lower die plate (1) and an upper die plate (11), wherein a fixing plate (12) is fixedly connected to the bottom end face of the lower die plate (1), and the fixing plate (12) is used for fixing the device; a placing groove (13) is provided in an inner wall of the lower die plate (1), and the placing groove (13) is used for placing a die or a module; and the inner wall of a side of the lower die plate (1) that is away from the placing groove (13) is provided with ejector plates which are evenly arranged by means of telescopic shafts, and the ejector plates are electrically connected to a controller by means of wires.

Description

一种全自动模具开合模装置A fully automatic mold opening and closing device 技术领域technical field
本发明属于模具开合模装置技术领域,具体的说是一种全自动模具开合模装置。The invention belongs to the technical field of mold opening and closing devices, in particular to a fully automatic mold opening and closing device.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有″工业之母″的称号,在外力作用下使坯料成为有特定形状和尺寸的制件的工具。广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁)。应用内腔形状可使坯料获得相应的立体形状。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一,但是,目前自动模具开合模装置仍存在一定的问题,具体包括以下方面:Molds, various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In a nutshell, a mold is a tool used to make a shaped item, this tool is made up of various parts, and different molds are made up of different parts. It mainly realizes the processing of the shape of the article by changing the physical state of the formed material. Known as the "mother of industry", it is a tool for making blanks into parts with specific shapes and sizes under the action of external forces. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The mold has a specific contour or cavity shape, and the use of the contour shape with the cutting edge can separate the blank according to the contour shape (blanking). Applying the cavity shape allows the blank to obtain a corresponding three-dimensional shape. The mold generally includes two parts, a movable mold and a fixed mold (or a punch and a concave mold), which can be divided and combined. When separated, the parts are taken out, and when closed, the blanks are injected into the mold cavity to form. The mold is a precision tool with complex shape, which bears the expansion force of the blank, and has high requirements on structural strength, rigidity, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important signs of the level of machinery manufacturing. However, there are still some problems with the automatic mold opening and closing device at present, including the following aspects:
现有技术中的模具大多数为非自动开合式设计,目前拥有自动开合式装置的模具只适用于该装置的一种模具,当个别模具需要自动开合时,还需要安装新的模具自动开合装置,从而限制的自动开合装置的使用范围,同时还增大了工作的成本,从而造成资源浪费的问题。Most of the molds in the prior art are of non-automatic opening and closing design. At present, the mold with automatic opening and closing device is only suitable for one mold of the device. When individual molds need to be automatically opened and closed, a new mold needs to be installed. Therefore, the use range of the automatic opening and closing device is limited, and the cost of work is also increased, thereby causing the problem of waste of resources.
现有技术中也有一些关于全自动模具开合模装置的方案,如专利号201711441259.X专利名称为一种全自动模具开合模装置的专利,该技术方案通过多种机构制作的全自动模具开合模装置解决了容易产生能量浪费,且液压驱动的工作环境不清洁的问题,但是只适用于一种或一类的模具使用。There are also some solutions about automatic mold opening and closing device in the prior art, such as patent number 201711441259.X patent name is a patent for a fully automatic mold opening and closing device, this technical solution is a fully automatic mold made by a variety of mechanisms. The mold opening and closing device solves the problems of easy waste of energy and unclean working environment of hydraulic drive, but it is only suitable for one or one type of molds.
鉴于此,为了克服上述技术问题,本公司设计研发了一种全自动模具开合模装置,本发明制作的自动开合模装置是和模具配套使用的,当不同的模具需要自动开合时操作时,可以将模具放在自动开合模装置内,然后通过装置的工作可以将模具固定在自动开合模装置内,从而对不同的模具进行注塑。In view of this, in order to overcome the above technical problems, our company has designed and developed a fully automatic mold opening and closing device. The automatic mold opening and closing device made by the present invention is used in conjunction with the mold, and is operated when different molds need to be automatically opened and closed. When the mold is opened and closed, the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出的一种全自动模具开合模装置,本发明主要用于解决现有技术中的模具大多数为非自动开合式设计,目前拥有自动开合式装置的模具只适用于该装置的一种模具,当个别模具需要自动开合时,还需要安装新的模具自动开合装置,从而限制的自动开合装置的使用范围,同时还增大了工作的成本,从而造成资源浪费的问题。In order to make up for the deficiencies of the prior art, the present invention proposes a fully automatic mold opening and closing device. The present invention is mainly used to solve the problem that most of the molds in the prior art are of non-automatic opening and closing design. The mold is only suitable for one type of mold of the device. When individual molds need to be automatically opened and closed, a new mold automatic opening and closing device needs to be installed, thereby limiting the use range of the automatic opening and closing device and increasing the cost of work. , resulting in a waste of resources.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种全自动模具开合模装置,包括下模板和上模板;所述下模板底部端面固连有固定板,且固定板用于对装置进行固定;所述固定板内壁中于固定板四角均处开设有通孔,且通孔用于固定螺栓使用;所述下模板内壁中开设有放置槽,且放置槽用于放置模具或模块;所述放置槽相背一侧于下模板内壁中通过伸缩轴固定安装有均匀布置的顶板,且顶板均通过导线与控制器电连接;每个所述顶板均通过均匀布置的顶块拼接形成,且顶块部分延伸至放置槽内;每个所述顶块外表面均为耐磨橡胶材料制成;每个所述顶块内壁中均固连有均匀布置的插杆,且插杆均均为伸缩形设计;所述下模板外侧于固定板上表面固连有均匀布置的第一电动伸缩杆,且第一电动伸缩杆均通过导线与控制器电连接;每个所述第一电动伸缩杆两两之间均固连有支撑板,且支撑板均相互对应;两个所述支撑板相背一侧端面均固连有伺服电机,且伺服电机均通过导线与控制器电连接;两个所述伺服电机的驱动轴均穿过支撑板设计;两个所述伺服电机相对一侧于两个支撑板之间设有上模板,且上模板均与两个伺服电机的驱动轴固连;所述上模板的内壁结构与下模板的内部结构完全相同,且上模板的放置槽在初始状态下朝上;The technical solution adopted by the present invention to solve the technical problem is as follows: a fully automatic mold opening and closing device according to the present invention includes a lower template and an upper template; a fixing plate is fixedly connected to the bottom end face of the lower template, and the fixing plate It is used to fix the device; the inner wall of the fixing plate is provided with through holes at all four corners of the fixing plate, and the through holes are used for fixing bolts; the inner wall of the lower template is provided with a placement slot, and the placement slot is used for placing A mold or module; an evenly arranged top plate is fixedly installed in the inner wall of the lower template on the opposite side of the placement groove through a telescopic shaft, and the top plates are electrically connected to the controller through wires; The blocks are formed by splicing, and the top block extends into the placement groove; the outer surface of each top block is made of wear-resistant rubber material; the inner wall of each top block is fixed with evenly arranged insertion rods, and The insertion rods are all telescopic designs; the outer side of the lower template is fixedly connected with the first electric telescopic rods evenly arranged on the surface of the fixed plate, and the first electric telescopic rods are electrically connected to the controller through wires; A support plate is fixed between the first electric telescopic rods, and the support plates correspond to each other; the end faces of the two support plates on the opposite side are fixed with a servo motor, and the servo motors are connected to the controller through wires. Electrical connection; the drive shafts of the two servo motors are designed to pass through the support plate; the opposite sides of the two servo motors are provided with an upper template between the two support plates, and the upper template is connected with the two servo motors. The drive shaft is fixedly connected; the inner wall structure of the upper template is exactly the same as the inner structure of the lower template, and the placement groove of the upper template faces upwards in the initial state;
工作时,现有技术中的模具大多数为非自动开合式设计,目前拥有自动开合式装置的模具只适用于该装置的一种模具,当个别模具需要自动开合时,还需要安装新的模具自动开合装置,从而限制的自动开合装置的使用范围,同时还增大了工作的成本,从而造成资源浪费,本发明制作的自动开合模装置是和模具配套使用的,当不同的模具需要自动开合时操作时,可以将模具放在自动开合模装置内,然后通过装置的工作可以将模具固定在自动开合模装置内,从而对不同的模具进行注塑,进而提高自动开合模装置的使用,同时还节省开支,在使用本发明制作的自动开合模装置时,首先利用螺栓将固定板固定在生产线上,此时将需要注塑的模具放置在上模板与下模板的放置槽内,然后通过控制器控制与顶板固连的伸缩轴伸张,在伸缩轴伸张的过程中可以带动顶板与模具贴合,在此过程中可以对模具进行卡紧固定,从而防模具在注塑的过程中由于模具固定不牢固发生滑落,从而影响模具的注塑过程,由于顶板通过均匀布置的顶块拼接而成,在顶块向模具移动的过程中, 顶块可以根据模具的外形对模具进行卡紧,从而防止导致顶块对模具固定不牢固,由于顶块外表面均为耐磨橡胶材料制成,在顶块对模具进行挤压固定的过程中,可以防止顶块或模具出现损坏,同时还可以增大顶块对模具的摩擦力,从而可以提高顶块对模具的固定程度,当模具外表面为不规则轮廓时,顶块可以插入模具的不规则轮廓内,在此过程中可以提高对模具的固定程度,从而防止模具在注塑的过程中发生脱落,由于顶块内壁中固连有均匀布置的伸缩形插杆,当模具外轮廓小于顶块的宽度时,此时均匀布置的插杆可以进一步插入模具的外轮廓内,在此过程中可以进一步提高对模具的固定程度,从而防止模具在注塑的过程中发生掉落,当模具固定完成后,此时控制器控制两个电机转动,电机转动的过程中可以带动上模板转动,当上模板转动一百八十度时电机停止转动,同时控制器控制第一电动伸缩杆向下收缩,在第一电动伸缩杆收缩的过程中可以带动上模板内的模具向下移动,当上模板内的模具与下模板内的模具发生贴合后,此时开始对模具进行注塑,当模具注塑完成后上模板恢复至初始状态,同时控制器控制顶块恢复到初始状态,然后将模具取出即可。When working, most of the molds in the prior art are of non-automatic opening and closing design. At present, the mold with automatic opening and closing device is only suitable for one mold of the device. When individual molds need to be automatically opened and closed, a new one needs to be installed. The automatic mold opening and closing device limits the use range of the automatic opening and closing device, and at the same time increases the cost of work, thereby causing waste of resources. When the mold needs to be automatically opened and closed, the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds, thereby improving automatic opening and closing. The use of the mold clamping device also saves costs. When using the automatic mold opening and closing device made by the present invention, the fixing plate is first fixed on the production line with bolts, and the mold that needs to be injected is placed on the upper template and the lower template. Put it in the groove, and then control the expansion of the telescopic shaft fixed with the top plate through the controller. During the expansion of the telescopic shaft, the top plate can be driven to fit the mold, and the mold can be clamped and fixed in the process to prevent the mold from being injected. During the process, the mold is not firmly fixed and slips off, which affects the injection molding process of the mold. Since the top plate is spliced by evenly arranged top blocks, in the process of moving the top block to the mold, the top block can be based on the shape of the mold. Clamping, thereby preventing the top block from being fixed to the mold firmly. Since the outer surface of the top block is made of wear-resistant rubber material, it can prevent the top block or the mold from being damaged during the process of squeezing and fixing the top block to the mold. At the same time, the friction force of the top block to the mold can be increased, so that the fixing degree of the top block to the mold can be improved. When the outer surface of the mold has an irregular contour, the top block can be inserted into the irregular contour of the mold. Improve the fixation of the mold, so as to prevent the mold from falling off during the injection molding process. Since the inner wall of the top block is fixed with evenly arranged telescopic rods, when the outer contour of the mold is smaller than the width of the top block, the uniformly arranged The plunger can be further inserted into the outer contour of the mold. In this process, the degree of fixation of the mold can be further improved, thereby preventing the mold from falling during the injection molding process. When the mold is fixed, the controller controls the two motors. Rotation, the motor can drive the upper template to rotate during the process of rotation. When the upper template rotates 180 degrees, the motor stops rotating, and the controller controls the first electric telescopic rod to shrink downward. During the contraction of the first electric telescopic rod It can drive the mold in the upper template to move downward. When the mold in the upper template is fitted with the mold in the lower template, the injection molding of the mold starts at this time. After the injection of the mold is completed, the upper template returns to the initial state, and the The controller controls the top block to return to the initial state, and then the mold can be taken out.
优选的,每个所述顶块相对一侧表面均通过支杆铰接有均匀布置的卡轴,且卡轴置于相邻的两层插杆之间;每个所述卡轴均为耐磨橡胶材料制成;每个所述卡轴外表面均固连有均匀布置的卡球,且卡球用于稳固模具使用;Preferably, the opposite side surfaces of each of the top blocks are hinged with evenly arranged clamping shafts through struts, and the clamping shafts are placed between two adjacent layers of insertion rods; each of the clamping shafts is wear-resistant Made of rubber material; evenly arranged clamping balls are fixed on the outer surface of each clamping shaft, and the clamping balls are used to stabilize the mold;
工作时,由于顶块外表面铰接有均匀布置的卡轴,当模具在放置槽内发生滑动时,均匀布置的卡轴可以跟随模具发生转动,当卡轴转动到一定程度时停止转动,在此过程中可以将对模具进行卡紧,从而防止模具在放置槽内抖动,由于卡轴为耐磨橡胶材料制成,从而可以提高对模具的摩擦力度,提高对模具的固定程度,由于卡轴外表面固连有均匀布置的卡球,在卡轴转动的过程中卡球可以挤压在模具表面,在此过程中可以进一步提高对模具的固定程度,同时还可以避免对模具或卡轴本身造成损伤。During operation, since the outer surface of the top block is hinged with evenly arranged clamping shafts, when the mold slides in the placement groove, the evenly arranged clamping shafts can rotate with the mold, and stop when the clamping shaft rotates to a certain extent. During the process, the mold can be clamped to prevent the mold from shaking in the placement groove. Since the clamp shaft is made of wear-resistant rubber material, the friction force on the mold can be improved and the degree of fixation of the mold can be improved. There are evenly arranged clamping balls fixed on the surface. During the rotation of the clamping shaft, the clamping balls can be squeezed on the surface of the mold. In this process, the degree of fixation of the mold can be further improved, and at the same time, it can avoid the damage to the mold or the clamping shaft itself. damage.
优选的,所述放置槽下方于下模板和上模板内壁中均开设有长槽,且长槽内均通过弹簧滑动连接有长板;两个所述长板上表面均固连有均匀布置的长块,且长块均可延伸至放置槽内;两个所述长板两侧位置于长槽内均滑动连接有支撑块,且支撑块为楼梯形设计,并部分置于长板底部;两个所述支撑块相背一侧端面均固连有均匀布置的支撑管,且支撑管内表面均开设有螺纹;每个所述支撑管相背一侧于长槽内壁中均转动连接有丝杠,且丝杠均与支撑管内的螺纹相互啮合;每个所述丝杠靠近长槽内壁的一侧外表面均固连有齿轮盘;每个所述齿轮盘后方于下模板内壁中滑动连接有齿轮板,且齿轮板与齿轮盘相互啮合;每个所述齿轮板上端面均固连有压杆,且压杆均延伸至下模板上方;Preferably, long grooves are formed in the inner walls of the lower formwork and the upper formwork below the placement groove, and long boards are connected in the long grooves through spring sliding; long blocks, and the long blocks can be extended into the placing slot; two sides of the long boards are slidably connected with support blocks in the long grooves, and the support blocks are designed in a staircase shape and are partially placed at the bottom of the long board; The end faces on the opposite sides of the two support blocks are fixedly connected with evenly arranged support pipes, and the inner surfaces of the support pipes are all provided with threads; the opposite sides of each of the support pipes are rotatably connected with wires in the inner wall of the long groove. The screw is engaged with the threads in the support tube; the outer surface of each screw close to the inner wall of the long groove is fixedly connected with a gear plate; the rear of each gear plate is slidably connected in the inner wall of the lower template There is a gear plate, and the gear plate and the gear plate are meshed with each other; a pressure rod is fixedly connected to the upper surface of each of the gear plates, and the pressure rods all extend to the top of the lower template;
工作时,当需要固定的模具的高度低于放置槽的高度时,此时将模具放置在放置槽内,然后向下按压均匀布置的压杆,在压杆向下移动的过程中可以带动齿轮板向下移动,由于齿轮板与齿轮盘相互啮合,在齿轮板移动的过程中可以带动齿轮盘转动,在齿轮盘转动的过程中可以带动丝杠转动,由于丝杠与支撑管内的螺纹相互啮合,在丝杠转动的过程中可以推动支撑管向中心位置移动,由于支撑管与支撑块固连,从而可以带动支撑块向长板底部移动,当支撑块移动至长板底部时,可以将长板撑起,由于长板上表面固连有均匀布置的长块,从而可以带动长块向放置槽内移动,在此过程中可以推动模具向上移动,从而可以防止模具的宽度不够无法对模具进行注塑。When working, when the height of the mold that needs to be fixed is lower than the height of the placement groove, place the mold in the placement groove at this time, and then press down the evenly arranged pressure bars, which can drive the gear during the downward movement of the pressure bars. The plate moves downward, because the gear plate and the gear plate are meshed with each other, the gear plate can be driven to rotate during the movement of the gear plate, and the lead screw can be driven to rotate during the rotation of the gear plate. , During the rotation of the lead screw, the support tube can be pushed to the center position. Since the support tube and the support block are fixedly connected, the support block can be driven to move to the bottom of the long board. When the support block moves to the bottom of the long board, the long board can be moved. The plate is propped up, because the surface of the long plate is fixed with evenly arranged long blocks, which can drive the long blocks to move into the placement slot, and during this process, the mold can be pushed up to prevent the mold from being insufficiently wide. Injection.
优选的,所述长板下表面固连有均匀布置的卡层,且卡层均为橡胶材料制成;每个所述支撑块的梯形面上均固连有均匀布置的长轴,且长轴均为橡胶材料制成;每个所述长轴均与卡层相互配合;Preferably, evenly arranged card layers are fixed on the lower surface of the long board, and the card layers are all made of rubber materials; evenly arranged long axes are fixed on the trapezoidal surface of each support block, and the length The shafts are all made of rubber material; each of the long shafts cooperates with the card layer;
工作时,由于卡层与长轴相互配合,在支撑块伸入长板底部的过程中,长轴可以伸入卡层内,在此过程中可以对长板进行固定,从而可以防止模具在注塑的过程中发生大幅度抖动,同时再配合弹簧的拉力可以更好的对模具进行固定,从而防止影响模具的注塑过程,由于卡层与长轴均为橡胶材料制成,当长板发生轻微晃动时,由于卡层与长轴本身具有一定的弹性,从而可以缓冲长板带动的挤压力,从而可以防止卡层和长轴发生损坏。When working, because the card layer and the long shaft cooperate with each other, when the support block extends into the bottom of the long plate, the long shaft can extend into the card layer, and the long plate can be fixed during this process, thus preventing the mold from injecting. A large amount of shaking occurs during the process of injection molding, and at the same time, the tension of the spring can be used to better fix the mold, thereby preventing the injection process of the mold from being affected. Since the card layer and the long shaft are made of rubber materials, when the long board shakes slightly When the card layer and the long shaft itself have certain elasticity, the pressing force driven by the long plate can be buffered, thereby preventing the card layer and the long shaft from being damaged.
优选的,每个所述顶块内壁中均开设有方槽;每个所述方槽内均滑动连接有角板,且角板均为“7”形设计;每个所述方槽底部于方槽内壁中均左右滑动连接有第一滑块,且第一滑块上表面均固连有第二电动伸缩杆;每个所述第二电动伸缩杆均延伸至角板内壁中,且第二电动伸缩杆的伸缩轴均与角板固连;每个所述方槽靠近插杆的一侧端面于方槽内壁中均上下滑动连接有第二滑块,且第二滑块相背一侧端面均固连有第三电动伸缩杆;每个所述第三电动伸缩杆的伸缩轴均与角板固连;Preferably, a square groove is formed in the inner wall of each of the top blocks; each of the square grooves is slidably connected with a gusset, and the gusset is designed in a "7" shape; the bottom of each square groove is at A first sliding block is slidably connected left and right in the inner wall of the square groove, and a second electric telescopic rod is fixedly connected to the upper surface of the first sliding block; The telescopic shafts of the two electric telescopic rods are fixedly connected with the angle plate; the end face of each of the square grooves close to the insertion rod is slidably connected up and down in the inner wall of the square groove with a second sliding block, and the second sliding block is opposite to each other. The side end faces are fixedly connected with third electric telescopic rods; the telescopic shafts of each of the third electric telescopic rods are fixedly connected with the gussets;
工作时,当需要固定的模具的高度过高时,当模具放置在放置槽内时,此时控制器控制第二电动伸缩杆伸张,在第二电动伸缩杆伸张的过程中可以带动角板在方槽内向上移动,由于第三电动伸缩杆为滑动设计,从而可以防止第三电动伸缩杆对角板进行卡死,当角板移动至顶块上方时,此时控制器控制第三电动伸缩杆收缩,在第三电动伸缩杆收缩的过程中可以带动角板向放置槽方向移动,由于第二电动伸缩杆为滑动式设计,从而可以防止第二电动伸缩杆卡死角板,在角板向放置槽方向移动的过程中可以对模具进行固定,从而可以增大对模具固定范围,从而可以进一步提高对模具的固定程度。When working, when the height of the mold that needs to be fixed is too high, when the mold is placed in the placing slot, the controller controls the extension of the second electric telescopic rod. The square groove moves upward. Because the third electric telescopic rod is designed to slide, it can prevent the third electric telescopic rod from being stuck on the corner plate. When the corner plate moves to the top of the top block, the controller controls the third electric telescopic rod. When the third electric telescopic rod is retracted, the angle plate can be driven to move in the direction of the placement slot. Since the second electric telescopic rod is designed as a sliding type, it can prevent the second electric telescopic rod from jamming the angle plate. The mold can be fixed during the movement of the placement groove, so that the fixed range of the mold can be increased, and the degree of fixation of the mold can be further improved.
优选的,每个所述角板内壁中均滑动连接有顶柱,且顶柱为“7”形设计;每个所述 顶柱底部端面均为弧形设计,且弧形面部分伸出角板设计;Preferably, a top post is slidably connected to the inner wall of each of the corner plates, and the top post is of a "7" shape design; the bottom end surface of each of the top posts is of an arc-shaped design, and the arc-shaped surface partially protrudes from the corner board design;
工作时,由于顶柱底部端面为弧形设计,且部分延伸出角板设计,在角板向放置槽位置移动的过程中,当顶柱弧形面与方槽端面接触的过程中,方槽端面可以将顶柱顶出角板,在此过程中可以进一步对模具进行防护,从而防止模具发生倾斜,同时还可以提高对模具的稳固程度。During operation, since the bottom end face of the top column is arc-shaped and partially extends out of the corner plate design, during the movement of the corner plate to the placement slot, when the arc surface of the top column is in contact with the end face of the square groove, the square groove The end face can push the top column out of the corner plate, and in this process, the mold can be further protected, thereby preventing the mold from tilting, and at the same time, it can also improve the stability of the mold.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过设置卡轴,由于顶块外表面铰接有均匀布置的卡轴,当模具在放置槽内发生滑动时,均匀布置的卡轴可以跟随模具发生转动,当卡轴转动到一定程度时停止转动,在此过程中可以将对模具进行卡紧,从而防止模具在放置槽内抖动,由于卡轴为耐磨橡胶材料制成,从而可以提高对模具的摩擦力度,提高对模具的固定程度,由于卡轴外表面固连有均匀布置的卡球,在卡轴转动的过程中卡球可以挤压在模具表面,在此过程中可以进一步提高对模具的固定程度,同时还可以避免对模具或卡轴本身造成损伤。1. By setting the clamping shaft in the present invention, since the outer surface of the top block is hinged with the clamping shafts evenly arranged, when the mold slides in the placement groove, the evenly arranged clamping shafts can follow the mold to rotate. When the clamping shaft rotates to a certain extent During this process, the mold can be clamped to prevent the mold from shaking in the placement groove. Since the clamping shaft is made of wear-resistant rubber material, the friction force on the mold can be improved and the fixation of the mold can be improved. Since there are evenly arranged clamping balls fixed on the outer surface of the clamping shaft, the clamping balls can be squeezed on the surface of the mold during the rotation of the clamping shaft. In this process, the degree of fixation of the mold can be further improved, and it can also avoid The mold or chuck itself caused damage.
2.本发明通过设置卡层与长轴,由于卡层与长轴相互配合,在支撑块伸入长板底部的过程中,长轴可以伸入卡层内,在此过程中可以对长板进行固定,从而可以防止模具在注塑的过程中发生大幅度抖动,同时再配合弹簧的拉力可以更好的对模具进行固定,从而防止影响模具的注塑过程,由于卡层与长轴均为橡胶材料制成,当长板发生轻微晃动时,由于卡层与长轴本身具有一定的弹性,从而可以缓冲长板带动的挤压力,从而可以防止卡层和长轴发生损坏。2. In the present invention, by setting the card layer and the long axis, because the card layer and the long axis cooperate with each other, in the process of extending the support block into the bottom of the long plate, the long axis can extend into the card layer, and in this process, the long axis can be extended to the long plate. It can be fixed to prevent the mold from shaking greatly during the injection molding process. At the same time, the mold can be better fixed with the tension of the spring, thereby preventing the injection process of the mold from being affected. Since the card layer and the long axis are both rubber materials When the long board shakes slightly, since the card layer and the long shaft itself have certain elasticity, the pressing force driven by the long board can be buffered, thereby preventing the card layer and the long shaft from being damaged.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的主体图;Fig. 1 is the main body figure of the present invention;
图2是本发明的剖视图;Fig. 2 is the sectional view of the present invention;
图3是图2中A处局部放大图;Fig. 3 is a partial enlarged view at A in Fig. 2;
图4是图2中B处局部放大图;Fig. 4 is a partial enlarged view at B in Fig. 2;
图5是图2中C处局部放大图;Fig. 5 is a partial enlarged view at C in Fig. 2;
图中:下模板1、上模板11、固定板12、放置槽13、顶块14、插杆15、第一电动伸缩杆16、电机17、支撑板18、卡轴19、卡球191、长槽2、长板21、长块22、支撑块23、卡层24、长轴25、支撑管26、丝杠27、齿轮盘28、齿轮板29、压杆291、方槽3、角板31、第二电动伸缩杆32、第三电动伸缩杆33、顶柱34。In the figure: lower template 1, upper template 11, fixed plate 12, placement slot 13, top block 14, insertion rod 15, first electric telescopic rod 16, motor 17, support plate 18, clamping shaft 19, clamping ball 191, long Slot 2, long plate 21, long block 22, support block 23, card layer 24, long shaft 25, support tube 26, lead screw 27, gear plate 28, gear plate 29, pressure rod 291, square slot 3, angle plate 31 , the second electric telescopic rod 32 , the third electric telescopic rod 33 , and the top column 34 .
具体实施方式detailed description
使用图1-图5对本发明一种实施方式的一种全自动模具开合模装置进行如下说明。A fully automatic mold opening and closing device according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 5 .
如图1-图5所示,本发明所述的一种全自动模具开合模装置,包括下模板1和上模板11;所述下模板1底部端面固连有固定板12,且固定板12用于对装置进行固定;所述固定板12内壁中于固定板12四角均处开设有通孔,且通孔用于固定螺栓使用;所述下模板1内壁中开设有放置槽13,且放置槽13用于放置模具或模块;所述放置槽13相背一侧于下模板1内壁中通过伸缩轴固定安装有均匀布置的顶板,且顶板均通过导线与控制器电连接;每个所述顶板均通过均匀布置的顶块14拼接形成,且顶块14部分延伸至放置槽13内;每个所述顶块14外表面均为耐磨橡胶材料制成;每个所述顶块14内壁中均固连有均匀布置的插杆15,且插杆15均均为伸缩形设计;所述下模板1外侧于固定板12上表面固连有均匀布置的第一电动伸缩杆16,且第一电动伸缩杆16均通过导线与控制器电连接;每个所述第一电动伸缩杆16两两之间均固连有支撑板18,且支撑板18均相互对应;两个所述支撑板18相背一侧端面均固连有伺服电机17,且伺服电机17均通过导线与控制器电连接;两个所述伺服电机17的驱动轴均穿过支撑板18设计;两个所述伺服电机17相对一侧于两个支撑板18之间设有上模板11,且上模板11均与两个伺服电机17的驱动轴固连;所述上模板11的内壁结构与下模板1的内部结构完全相同,且上模板11的放置槽13在初始状态下朝上;As shown in Figures 1-5, a fully automatic mold opening and closing device according to the present invention includes a lower template 1 and an upper template 11; 12 is used to fix the device; the inner wall of the fixing plate 12 is provided with through holes at all four corners of the fixing plate 12, and the through holes are used for fixing bolts; the inner wall of the lower template 1 is provided with a placement slot 13, and The placement slot 13 is used to place the mold or module; the opposite side of the placement slot 13 is fixedly installed with a uniformly arranged top plate in the inner wall of the lower template 1 through a telescopic shaft, and the top plate is electrically connected to the controller through wires; The top plates are formed by splicing uniformly arranged top blocks 14, and the top blocks 14 partially extend into the placement groove 13; the outer surface of each top block 14 is made of wear-resistant rubber material; each top block 14 The inner wall is fixed with evenly arranged insertion rods 15, and the insertion rods 15 are all telescopic designs; the outer side of the lower template 1 is fixed with a uniformly arranged first electric telescopic rod 16 on the upper surface of the fixed plate 12, and The first electric telescopic rods 16 are electrically connected with the controller through wires; each of the first electric telescopic rods 16 is fixedly connected with a support plate 18, and the support plates 18 correspond to each other; the two supports Servo motors 17 are fixedly connected to the end faces on the opposite side of the plate 18, and the servo motors 17 are electrically connected to the controller through wires; the drive shafts of the two servo motors 17 are designed to pass through the support plate 18; The opposite side of the servo motor 17 is provided with an upper template 11 between the two support plates 18, and the upper template 11 is fixedly connected with the drive shafts of the two servo motors 17; the inner wall structure of the upper template 11 and the lower template 1. The internal structure is exactly the same, and the placement groove 13 of the upper template 11 faces upwards in the initial state;
工作时,现有技术中的模具大多数为非自动开合式设计,目前拥有自动开合式装置的模具只适用于该装置的一种模具,当个别模具需要自动开合时,还需要安装新的模具自动开合装置,从而限制的自动开合装置的使用范围,同时还增大了工作的成本,从而造成资源浪费,本发明制作的自动开合模装置是和模具配套使用的,当不同的模具需要自动开合时操作时,可以将模具放在自动开合模装置内,然后通过装置的工作可以将模具固定在自动开合模装置内,从而对不同的模具进行注塑,进而提高自动开合模装置的使用,同时还节省开支,在使用本发明制作的自动开合模装置时,首先利用螺栓将固定板12固定在生产线上,此时将需要注塑的模具放置在上模板11与下模板1的放置槽13内,然后通过控制器控制与顶板固连的伸缩轴伸张,在伸缩轴伸张的过程中可以带动顶板与模具贴合,在此过程中可以对模具进行卡紧固定,从而防模具在注塑的过程中由于模具固定不牢固发生滑落,从而影响模具的注塑过程,由于顶板通过均匀布置的顶块14拼接而成,在顶块14向模具移动的过程中,顶块14可以根据模具的外形对模具进行卡紧,从而防止导致顶块14对模具固定不牢固,由于顶块14外表面均为耐磨橡胶材料制成,在顶块14对模具进行挤压固定的过程中,可以防止顶块14或模具出现损坏,同时还可以增大顶块14对模具的 摩擦力,从而可以提高顶块14对模具的固定程度,当模具外表面为不规则轮廓时,顶块14可以插入模具的不规则轮廓内,在此过程中可以提高对模具的固定程度,从而防止模具在注塑的过程中发生脱落,由于顶块14内壁中固连有均匀布置的伸缩形插杆15,当模具外轮廓小于顶块14的宽度时,此时均匀布置的插杆15可以进一步插入模具的外轮廓内,在此过程中可以进一步提高对模具的固定程度,从而防止模具在注塑的过程中发生掉落,当模具固定完成后,此时控制器控制两个电机17转动,电机17转动的过程中可以带动上模板11转动,当上模板11转动一百八十度时电机17停止转动,同时控制器控制第一电动伸缩杆16向下收缩,在第一电动伸缩杆16收缩的过程中可以带动上模板11内的模具向下移动,当上模板11内的模具与下模板1内的模具发生贴合后,此时开始对模具进行注塑,当模具注塑完成后上模板11恢复至初始状态,同时控制器控制顶块14恢复到初始状态,然后将模具取出即可。When working, most of the molds in the prior art are of non-automatic opening and closing design. At present, the mold with automatic opening and closing device is only suitable for one mold of the device. When individual molds need to be automatically opened and closed, a new one needs to be installed. The automatic mold opening and closing device limits the use range of the automatic opening and closing device, and at the same time increases the cost of work, thereby causing waste of resources. When the mold needs to be automatically opened and closed, the mold can be placed in the automatic mold opening and closing device, and then the mold can be fixed in the automatic mold opening and closing device through the work of the device, so as to inject different molds, thereby improving automatic opening and closing. The use of the mold clamping device also saves costs. When using the automatic mold opening and closing device made by the present invention, the fixing plate 12 is first fixed on the production line with bolts, and the mold that needs to be injected is placed on the upper template 11 and the lower mold. In the placement groove 13 of the template 1, the expansion of the telescopic shaft fixed with the top plate is controlled by the controller. During the expansion of the telescopic shaft, the top plate can be driven to fit the mold, and the mold can be clamped and fixed in the process, so as to In the process of injection molding, the mold is not firmly fixed and slips off, which affects the injection molding process of the mold. Since the top plate is spliced by the evenly arranged top blocks 14, in the process of the top block 14 moving to the mold, the top block 14 can be The mold is clamped according to the shape of the mold, so as to prevent the top block 14 from fixing the mold firmly. Since the outer surface of the top block 14 is made of wear-resistant rubber material, in the process of the top block 14 extruding and fixing the mold , it can prevent the top block 14 or the mold from being damaged, and at the same time, it can increase the friction force of the top block 14 to the mold, so that the fixing degree of the top block 14 to the mold can be improved. When the outer surface of the mold is an irregular contour, the top block 14 It can be inserted into the irregular contour of the mold, and in this process, the degree of fixation of the mold can be improved, thereby preventing the mold from falling off during the injection molding process. When the outer contour of the mold is smaller than the width of the top block 14, the evenly arranged plungers 15 can be further inserted into the outer contour of the mold, and the degree of fixation to the mold can be further improved in this process, thereby preventing the mold from being in the process of injection molding. When a drop occurs, when the mold is fixed, the controller controls the two motors 17 to rotate. During the rotation of the motors 17, the upper template 11 can be driven to rotate. When the upper template 11 rotates 180 degrees, the motor 17 stops rotating. At the same time, the controller controls the first electric telescopic rod 16 to shrink downward. During the process of shrinking the first electric telescopic rod 16, it can drive the mold in the upper template 11 to move downward. When the mold in the upper template 11 and the mold in the lower template 1 After the molds are fitted, injection molding of the mold begins. When the mold injection is completed, the upper template 11 returns to the initial state, and the controller controls the top block 14 to return to the initial state, and then the mold can be taken out.
作为本发明的一种实施方式,每个所述顶块14相对一侧表面均通过支杆铰接有均匀布置的卡轴19,且卡轴19置于相邻的两层插杆15之间;每个所述卡轴19均为耐磨橡胶材料制成;每个所述卡轴19外表面均固连有均匀布置的卡球191,且卡球191用于稳固模具使用;As an embodiment of the present invention, the opposite side surfaces of each of the top blocks 14 are hinged with evenly arranged clamping shafts 19 through struts, and the clamping shafts 19 are placed between two adjacent layers of insertion rods 15; Each of the clamping shafts 19 is made of wear-resistant rubber material; the outer surface of each of the clamping shafts 19 is fixed with evenly arranged clamping balls 191, and the clamping balls 191 are used to stabilize the mold;
工作时,由于顶块14外表面铰接有均匀布置的卡轴19,当模具在放置槽13内发生滑动时,均匀布置的卡轴19可以跟随模具发生转动,当卡轴19转动到一定程度时停止转动,在此过程中可以将对模具进行卡紧,从而防止模具在放置槽13内抖动,由于卡轴19为耐磨橡胶材料制成,从而可以提高对模具的摩擦力度,提高对模具的固定程度,由于卡轴19外表面固连有均匀布置的卡球191,在卡轴19转动的过程中卡球191可以挤压在模具表面,在此过程中可以进一步提高对模具的固定程度,同时还可以避免对模具或卡轴19本身造成损伤。During operation, since the outer surface of the top block 14 is hinged with the evenly arranged clamping shafts 19, when the mold slides in the placement groove 13, the evenly arranged clamping shafts 19 can follow the mold to rotate. When the clamping shaft 19 rotates to a certain extent Stop the rotation. During this process, the mold can be clamped, so as to prevent the mold from shaking in the placement groove 13. Since the clamping shaft 19 is made of wear-resistant rubber material, the friction force on the mold can be improved, and the resistance to the mold can be improved. For the degree of fixation, since the clamping balls 191 are evenly arranged on the outer surface of the clamping shaft 19, the clamping balls 191 can be squeezed on the surface of the mold during the rotation of the clamping shaft 19, and the degree of fixation to the mold can be further improved in this process. At the same time, damage to the mold or the clamping shaft 19 itself can be avoided.
作为本发明的一种实施方式,所述放置槽13下方于下模板1和上模板11内壁中均开设有长槽2,且长槽2内均通过弹簧滑动连接有长板21;两个所述长板21上表面均固连有均匀布置的长块22,且长块22均可延伸至放置槽13内;两个所述长板21两侧位置于长槽2内均滑动连接有支撑块23,且支撑块23为楼梯形设计,并部分置于长板21底部;两个所述支撑块23相背一侧端面均固连有均匀布置的支撑管26,且支撑管26内表面均开设有螺纹;每个所述支撑管26相背一侧于长槽2内壁中均转动连接有丝杠27,且丝杠27均与支撑管26内的螺纹相互啮合;每个所述丝杠27靠近长槽2内壁的一侧外表面均固连有齿轮盘28;每个所述齿轮盘28后方于下模板1内壁中滑动连接有齿轮板29,且齿轮板 29与齿轮盘28相互啮合;每个所述齿轮板29上端面均固连有压杆291,且压杆291均延伸至下模板1上方;As an embodiment of the present invention, a long groove 2 is opened below the placement groove 13 in the inner walls of the lower template 1 and the upper template 11, and a long plate 21 is connected in the long groove 2 through spring sliding; The upper surface of the long board 21 is fixed with uniformly arranged long blocks 22, and the long blocks 22 can be extended into the placement slot 13; two sides of the long boards 21 are slidably connected in the long slot 2 with supports Block 23, and the support block 23 is a staircase-shaped design, and is partially placed at the bottom of the long board 21; the end faces on the opposite sides of the two support blocks 23 are fixed with uniformly arranged support pipes 26, and the inner surface of the support pipe 26 is fixed. Each of the supporting tubes 26 is rotatably connected to the inner wall of the long groove 2 with a screw 27 on the opposite side, and the screw 27 meshes with the threads in the supporting tube 26; A gear plate 28 is fixedly connected to the outer surface of one side of the bar 27 close to the inner wall of the long groove 2; a gear plate 29 is slidably connected to the inner wall of the lower template 1 behind each of the gear plates 28, and the gear plate 29 and the gear plate 28 are mutually connected. meshing; the upper end surface of each gear plate 29 is fixedly connected with a pressing rod 291, and the pressing rod 291 extends to the top of the lower template 1;
工作时,当需要固定的模具的高度低于放置槽13的高度时,此时将模具放置在放置槽13内,然后向下按压均匀布置的压杆291,在压杆291向下移动的过程中可以带动齿轮板29向下移动,由于齿轮板29与齿轮盘28相互啮合,在齿轮板29移动的过程中可以带动齿轮盘28转动,在齿轮盘28转动的过程中可以带动丝杠27转动,由于丝杠27与支撑管26内的螺纹相互啮合,在丝杠27转动的过程中可以推动支撑管26向中心位置移动,由于支撑管26与支撑块23固连,从而可以带动支撑块23向长板21底部移动,当支撑块23移动至长板21底部时,可以将长板21撑起,由于长板21上表面固连有均匀布置的长块22,从而可以带动长块22向放置槽13内移动,在此过程中可以推动模具向上移动,从而可以防止模具的宽度不够无法对模具进行注塑。When working, when the height of the mold to be fixed is lower than the height of the placement groove 13, the mold is placed in the placement groove 13 at this time, and then the evenly arranged pressing rods 291 are pressed down, and the pressing rods 291 move downward in the process The gear plate 29 can be driven to move downward. Since the gear plate 29 and the gear plate 28 are meshed with each other, the gear plate 28 can be driven to rotate during the movement of the gear plate 29, and the lead screw 27 can be driven to rotate during the rotation of the gear plate 28. , since the screw 27 and the threads in the support tube 26 are engaged with each other, the support tube 26 can be pushed to the center position during the rotation of the screw 27, and the support tube 26 and the support block 23 can be fixedly connected, so that the support block 23 can be driven. Moving to the bottom of the long board 21, when the support block 23 moves to the bottom of the long board 21, the long board 21 can be supported. Since the long blocks 22 are evenly arranged on the upper surface of the long board 21, the long blocks 22 can be driven to move toward the bottom of the long board 21. The placement groove 13 can move the mold upwards during the process, so as to prevent the mold width from being insufficient and unable to inject the mold.
作为本发明的一种实施方式,所述长板21下表面固连有均匀布置的卡层24,且卡层24均为橡胶材料制成;每个所述支撑块23的梯形面上均固连有均匀布置的长轴25,且长轴25均为橡胶材料制成;每个所述长轴25均与卡层24相互配合;As an embodiment of the present invention, evenly arranged card layers 24 are fixed on the lower surface of the long board 21 , and the card layers 24 are made of rubber materials; the trapezoidal surface of each support block 23 is fixed Evenly arranged long shafts 25 are connected, and the long shafts 25 are made of rubber material; each of the long shafts 25 cooperates with the card layer 24;
工作时,由于卡层24与长轴25相互配合,在支撑块23伸入长板21底部的过程中,长轴25可以伸入卡层24内,在此过程中可以对长板21进行固定,从而可以防止模具在注塑的过程中发生大幅度抖动,同时再配合弹簧的拉力可以更好的对模具进行固定,从而防止影响模具的注塑过程,由于卡层24与长轴25均为橡胶材料制成,当长板21发生轻微晃动时,由于卡层24与长轴25本身具有一定的弹性,从而可以缓冲长板21带动的挤压力,从而可以防止卡层24和长轴25发生损坏。During operation, since the card layer 24 and the long axis 25 cooperate with each other, the long axis 25 can extend into the card layer 24 when the support block 23 extends into the bottom of the long plate 21, and the long plate 21 can be fixed during this process. , which can prevent the mold from shaking greatly during the injection molding process, and at the same time cooperate with the tension of the spring to better fix the mold, thereby preventing the injection process of the mold from being affected. Since the card layer 24 and the long shaft 25 are both rubber materials When the long board 21 shakes slightly, because the card layer 24 and the long shaft 25 have certain elasticity, the pressing force driven by the long board 21 can be buffered, thereby preventing the card layer 24 and the long shaft 25 from being damaged. .
作为本发明的一种实施方式,每个所述顶块14内壁中均开设有方槽3;每个所述方槽3内均滑动连接有角板31,且角板31均为“7”形设计;每个所述方槽3底部于方槽3内壁中均左右滑动连接有第一滑块,且第一滑块上表面均固连有第二电动伸缩杆32;每个所述第二电动伸缩杆32均延伸至角板31内壁中,且第二电动伸缩杆32的伸缩轴均与角板31固连;每个所述方槽3靠近插杆15的一侧端面于方槽3内壁中均上下滑动连接有第二滑块,且第二滑块相背一侧端面均固连有第三电动伸缩杆33;每个所述第三电动伸缩杆33的伸缩轴均与角板31固连;As an embodiment of the present invention, a square groove 3 is formed in the inner wall of each of the top blocks 14 ; each of the square grooves 3 is slidably connected with a corner plate 31 , and the corner plates 31 are all “7” The bottom of each square slot 3 is slidably connected with a first slider left and right in the inner wall of the square slot 3, and a second electric telescopic rod 32 is fixedly connected to the upper surface of the first slider; The two electric telescopic rods 32 both extend into the inner wall of the corner plate 31 , and the telescopic shafts of the second electric telescopic rod 32 are fixedly connected to the corner plate 31 ; the side end face of each of the square grooves 3 close to the insertion rod 15 is in the square groove 3. A second sliding block is slidably connected up and down the inner wall, and a third electric telescopic rod 33 is fixedly connected to the end face on the opposite side of the second sliding block; The board 31 is fixed;
工作时,当需要固定的模具的高度过高时,当模具放置在放置槽13内时,此时控制器控制第二电动伸缩杆32伸张,在第二电动伸缩杆32伸张的过程中可以带动角板31在方槽3内向上移动,由于第三电动伸缩杆33为滑动设计,从而可以防止第三电动伸缩杆 33对角板31进行卡死,当角板31移动至顶块14上方时,此时控制器控制第三电动伸缩杆33收缩,在第三电动伸缩杆33收缩的过程中可以带动角板31向放置槽13方向移动,由于第二电动伸缩杆32为滑动式设计,从而可以防止第二电动伸缩杆32卡死角板31,在角板31向放置槽13方向移动的过程中可以对模具进行固定,从而可以增大对模具固定范围,从而可以进一步提高对模具的固定程度。When working, when the height of the mold that needs to be fixed is too high, when the mold is placed in the placement groove 13, the controller controls the second electric telescopic rod 32 to stretch, and can drive the second electric telescopic rod 32 during the stretching process. The corner plate 31 moves upwards in the square slot 3. Since the third electric telescopic rod 33 is designed to slide, it can prevent the third electric telescopic rod 33 from being stuck on the corner plate 31. When the corner plate 31 moves to the top of the top block 14 , at this time, the controller controls the third electric telescopic rod 33 to shrink. During the process of shrinking the third electric telescopic rod 33, the gusset 31 can be driven to move in the direction of the placing slot 13. Since the second electric telescopic rod 32 is of a sliding design, the The second electric telescopic rod 32 can be prevented from jamming the corner plate 31, and the mold can be fixed during the movement of the corner plate 31 toward the placement slot 13, so that the fixed range of the mold can be enlarged, thereby further improving the degree of fixation of the mold. .
作为本发明的一种实施方式,每个所述角板31内壁中均滑动连接有顶柱34,且顶柱34为“7”形设计;每个所述顶柱34底部端面均为弧形设计,且弧形面部分伸出角板31设计;As an embodiment of the present invention, a top column 34 is slidably connected to the inner wall of each of the corner plates 31, and the top column 34 is designed in a "7" shape; the bottom end surface of each of the top columns 34 is arc-shaped design, and the arc surface part protrudes from the angle plate 31 design;
工作时,由于顶柱34底部端面为弧形设计,且部分延伸出角板31设计,在角板31向放置槽13位置移动的过程中,当顶柱34弧形面与方槽3端面接触的过程中,方槽3端面可以将顶柱34顶出角板31,在此过程中可以进一步对模具进行防护,从而防止模具发生倾斜,同时还可以提高对模具的稳固程度。During operation, since the bottom end surface of the top column 34 is arc-shaped and partially extends out of the corner plate 31 design, during the movement of the corner plate 31 to the placement slot 13, when the arc surface of the top column 34 is in contact with the end surface of the square slot 3 During the process, the end face of the square groove 3 can push the top column 34 out of the corner plate 31, and in this process, the mold can be further protected, thereby preventing the mold from tilting, and at the same time, it can also improve the stability of the mold.
具体工作流程如下:The specific workflow is as follows:
工作时,在使用本发明制作的自动开合模装置时,首先利用螺栓将固定板12固定在生产线上,此时将需要注塑的模具放置在上模板11与下模板1的放置槽13内,然后通过控制器控制与顶板固连的顶板伸缩轴伸张,在伸缩轴伸张的过程中可以带动顶板与模具贴合,在此过程中可以对模具进行卡紧固定,从而防模具在注塑的过程中由于模具固定不牢固发生滑落,由于顶板通过均匀布置的顶块14拼接而成,在顶块14向模具移动的过程中,顶块14可以根据模具的外形对模具进行卡紧,当模具外表面为不规则轮廓时,顶块14可以插入模具的不规则轮廓内,在此过程中可以提高对模具的固定程度,由于顶块14内壁中固连有均匀布置的伸缩形插杆15,当模具外轮廓小于顶块14的宽度时,此时均匀布置的插杆15可以进一步插入模具的外轮廓内,在此过程中可以进一步提高对模具的固定程度,从而防止模具在注塑的过程中发生掉落,当模具固定完成后,此时控制器控制两个电机17转动,电机17转动的过程中可以带动上模板11转动,当上模板11转动一百八十度时电机17停止转动,同时控制器控制第一电动伸缩杆16向下收缩,在第一电动伸缩杆16收缩的过程中可以带动上模板11内的模具向下移动,当上模板11内的模具与下模板1内的模具发生贴合后,此时开始对模具进行注塑,当模具注塑完成后上模板11恢复至初始状态,同时控制器控制顶块14恢复到初始状态,然后将模具取出即可,当需要固定的模具的高度低于放置槽13的高度时,此时将模具放置在放置槽13内,然后向下按压均匀布置的压杆291,在压杆291向下移动的过程中可以带动齿轮板29向下移动,由于齿轮板29 与齿轮盘28相互啮合,在齿轮板29移动的过程中可以带动齿轮盘28转动,在齿轮盘28转动的过程中可以带动丝杠27转动,由于丝杠27与支撑管26内的螺纹相互啮合,在丝杠27转动的过程中可以推动支撑管26向中心位置移动,由于支撑管26与支撑块23固连,从而可以带动支撑块23向长板21底部移动,当支撑块23移动至长板21底部时,可以将长板21撑起,由于长板21上表面固连有均匀布置的长块22,从而可以带动长块22向放置槽13内移动,在此过程中可以推动模具向上移动。When working, when using the automatic mold opening and closing device made by the present invention, the fixing plate 12 is first fixed on the production line with bolts, and the molds that need to be injected are placed in the placement grooves 13 of the upper template 11 and the lower template 1 at this time, Then, the top plate telescopic shaft that is fixed to the top plate is controlled by the controller to stretch, and the top plate can be driven to fit the mold during the stretching process of the telescopic shaft. Since the mold is not firmly fixed and slips off, since the top plate is formed by splicing the top blocks 14 evenly arranged, in the process of the top block 14 moving to the mold, the top block 14 can clamp the mold according to the shape of the mold. When the contour is irregular, the top block 14 can be inserted into the irregular contour of the mold, and in this process, the degree of fixation to the mold can be improved. When the outer contour is smaller than the width of the top block 14, the evenly arranged plungers 15 can be further inserted into the outer contour of the mold, and the degree of fixation to the mold can be further improved in this process, thereby preventing the mold from falling off during the injection molding process. After the mold is fixed, the controller controls the two motors 17 to rotate. During the rotation of the motors 17, the upper template 11 can be driven to rotate. When the upper template 11 rotates one hundred and eighty degrees, the motor 17 stops rotating and controls The controller controls the first electric telescopic rod 16 to shrink downward, and in the process of shrinking the first electric telescopic rod 16, it can drive the mold in the upper mold plate 11 to move downward. When the mold in the upper mold plate 11 and the mold in the lower mold plate 1 occur After fitting, the injection molding of the mold starts at this time. When the injection molding of the mold is completed, the upper template 11 returns to the initial state, and the controller controls the top block 14 to return to the initial state, and then the mold can be taken out. When the height is lower than the height of the placement slot 13, the mold is placed in the placement slot 13 at this time, and then the evenly arranged pressing rods 291 are pressed down. During the downward movement of the pressing rods 291, the gear plate 29 can be driven to move downward. , Since the gear plate 29 and the gear plate 28 are meshed with each other, the gear plate 28 can be driven to rotate during the movement of the gear plate 29, and the lead screw 27 can be driven to rotate during the rotation of the gear plate 28. Since the lead screw 27 and the support tube 26 The inner threads are engaged with each other, and during the rotation of the lead screw 27, the support tube 26 can be pushed to move to the center position. Since the support tube 26 is fixedly connected with the support block 23, the support block 23 can be driven to move to the bottom of the long board 21. When the block 23 moves to the bottom of the long board 21, the long board 21 can be supported. Since the long blocks 22 are evenly arranged on the upper surface of the long board 21, the long blocks 22 can be driven to move into the placing slot 13. During this process can push the mold to move up.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

  1. 一种全自动模具开合模装置,其特征在于:包括下模板(1)和上模板(11);所述下模板(1)底部端面固连有固定板(12),且固定板(12)用于对装置进行固定;所述固定板(12)内壁中于固定板(12)四角均处开设有通孔,且通孔用于固定螺栓使用;所述下模板(1)内壁中开设有放置槽(13),且放置槽(13)用于放置模具或模块;所述放置槽(13)相背一侧于下模板(1)内壁中通过伸缩轴固定安装有均匀布置的顶板,且顶板均通过导线与控制器电连接;每个所述顶板均通过均匀布置的顶块(14)拼接形成,且顶块(14)部分延伸至放置槽(13)内;每个所述顶块(14)外表面均为耐磨橡胶材料制成;每个所述顶块(14)内壁中均固连有均匀布置的插杆(15),且插杆(15)均均为伸缩形设计;所述下模板(1)外侧于固定板(12)上表面固连有均匀布置的第一电动伸缩杆(16),且第一电动伸缩杆(16)均通过导线与控制器电连接;每个所述第一电动伸缩杆(16)两两之间均固连有支撑板(18),且支撑板(18)均相互对应;两个所述支撑板(18)相背一侧端面均固连有伺服电机(17),且伺服电机(17)均通过导线与控制器电连接;两个所述伺服电机(17)的驱动轴均穿过支撑板(18)设计;两个所述伺服电机(17)相对一侧于两个支撑板(18)之间设有上模板(11),且上模板(11)均与两个伺服电机(17)的驱动轴固连;所述上模板(11)的内壁结构与下模板(1)的内部结构完全相同,且上模板(11)的放置槽(13)在初始状态下朝上。A fully automatic mold opening and closing device, characterized in that it comprises a lower template (1) and an upper template (11); a fixing plate (12) is fixedly connected to the bottom end face of the lower template (1), and the fixing plate (12 ) is used to fix the device; the inner wall of the fixing plate (12) is provided with through holes at all four corners of the fixing plate (12), and the through holes are used for fixing bolts; the inner wall of the lower template (1) is provided with through holes There is a placement slot (13), and the placement slot (13) is used for placing molds or modules; the opposite side of the placement slot (13) is fixedly installed with a uniformly arranged top plate in the inner wall of the lower template (1) through a telescopic shaft, And the top plates are electrically connected to the controller through wires; each of the top plates is formed by splicing uniformly arranged top blocks (14), and the top blocks (14) partially extend into the placement groove (13); each of the top plates The outer surface of the block (14) is made of wear-resistant rubber material; evenly arranged insertion rods (15) are fixedly connected to the inner wall of each of the top blocks (14), and the insertion rods (15) are all telescopic Design: the outer side of the lower template (1) is fixedly connected with the first electric telescopic rods (16) evenly arranged on the upper surface of the fixing plate (12), and the first electric telescopic rods (16) are all electrically connected to the controller through wires ; Each of the first electric telescopic rods (16) is fixedly connected with a support plate (18), and the support plates (18) correspond to each other; the two support plates (18) are opposite to each other Servo motors (17) are fixedly connected to the end faces, and the servo motors (17) are electrically connected to the controller through wires; the drive shafts of the two servo motors (17) are designed to pass through the support plate (18); An upper template (11) is provided between the two supporting plates (18) on the opposite side of the servo motor (17), and the upper template (11) is fixedly connected with the drive shafts of the two servo motors (17); The inner wall structure of the upper template (11) is exactly the same as that of the lower template (1), and the placement groove (13) of the upper template (11) faces upwards in the initial state.
  2. 根据权利要求1所述的一种全自动模具开合模装置,其特征在于:每个所述顶块(14)相对一侧表面均通过支杆铰接有均匀布置的卡轴(19),且卡轴(19)置于相邻的两层插杆(15)之间;每个所述卡轴(19)均为耐磨橡胶材料制成;每个所述卡轴(19)外表面均固连有均匀布置的卡球(191),且卡球(191)用于稳固模具使用。A fully automatic mold opening and closing device according to claim 1, characterized in that: evenly arranged clamping shafts (19) are hinged on the opposite side surfaces of each of the top blocks (14) through struts, and The clamping shafts (19) are placed between two adjacent layers of insertion rods (15); each of the clamping shafts (19) is made of wear-resistant rubber material; the outer surface of each clamping shaft (19) is Evenly arranged clamping balls (191) are fastened, and the clamping balls (191) are used to stabilize the mold.
  3. 根据权利要求1所述的一种全自动模具开合模装置,其特征在于:所述放置槽(13)下方于下模板(1)和上模板(11)内壁中均开设有长槽(2),且长槽(2)内均通过弹簧滑动连接有长板(21);两个所述长板(21)上表面均固连有均匀布置的长块(22),且长块(22)均可延伸至放置槽(13)内;两个所述长板(21)两侧位置于长槽(2)内均滑动连接有支撑块(23),且支撑块(23)为楼梯形设计,并部分置于长板(21)底部;两个所述支撑块(23)相背一侧端面均固连有均匀布置的支撑管(26),且支撑管(26)内表面均开设有螺纹;每个所述支撑管(26)相背一侧于长槽(2)内壁中均转动连接有丝杠(27),且丝杠(27)均与支撑管(26)内的螺纹相互啮合;每个所述丝杠(27)靠近长槽(2)内壁的一侧外表面均固连有齿轮盘(28);每个所述齿轮盘(28)后方于下模板(1)内壁中滑动连接有齿轮板(29),且齿轮板(29)与齿轮盘(28)相互啮合;每个所述齿轮板(29)上端面均固连有压杆(291),且压杆(291)均延伸至下模板(1)上方。A fully automatic mold opening and closing device according to claim 1, wherein a long groove (2) is formed in the inner wall of the lower template (1) and the upper template (11) below the placement groove (13). ), and a long plate (21) is slidably connected to the long groove (2) through a spring; the upper surfaces of the two long plates (21) are fixed with uniformly arranged long blocks (22), and the long blocks (22) ) can be extended into the placement slot (13); both sides of the two long boards (21) are slidably connected with support blocks (23) in the long slots (2), and the support blocks (23) are stair-shaped designed, and partially placed at the bottom of the long board (21); the end faces of the two support blocks (23) on the opposite side are fixed with evenly arranged support pipes (26), and the inner surfaces of the support pipes (26) are provided with There are threads; the opposite side of each support tube (26) is rotatably connected with a lead screw (27) in the inner wall of the long groove (2), and the lead screw (27) is connected with the thread in the support tube (26). meshing with each other; a gear plate (28) is fixedly connected to the outer surface of each lead screw (27) close to the inner wall of the long groove (2); each of the gear plates (28) is behind the lower template (1) A gear plate (29) is slidably connected in the inner wall, and the gear plate (29) and the gear plate (28) mesh with each other; a pressing rod (291) is fixedly connected to the upper end surface of each of the gear plates (29), and the pressing rod (291) both extend above the lower template (1).
  4. 根据权利要求3所述的一种全自动模具开合模装置,其特征在于:所述长板(21)下表面固连有均匀布置的卡层(24),且卡层(24)均为橡胶材料制成;每个所述支撑块(23)的梯形面上均固连有均匀布置的长轴(25),且长轴(25)均为橡胶材料制成;每个所述长轴(25)均与卡层(24)相互配合。A fully automatic mold opening and closing device according to claim 3, characterized in that: the lower surface of the long plate (21) is fixed with uniformly arranged card layers (24), and the card layers (24) are made of rubber material; evenly arranged long shafts (25) are fixedly connected to the trapezoidal surface of each support block (23), and the long shafts (25) are all made of rubber material; each long shaft (25) all cooperate with the card layer (24).
  5. 根据权利要求1所述的一种全自动模具开合模装置,其特征在于:每个所述顶块(14)内壁中均开设有方槽(3);每个所述方槽(3)内均滑动连接有角板(31),且角板(31)均为“7”形设计;每个所述方槽(3)底部于方槽(3)内壁中均左右滑动连接有第一滑块,且第一滑块上表面均固连有第二电动伸缩杆(32);每个所述第二电动伸缩杆(32)均延伸至角板(31)内壁中,且第二电动伸缩杆(32)的伸缩轴均与角板(31)固连;每个所述方槽(3)靠近插杆(15)的一侧端面于方槽(3)内壁中均上下滑动连接有第二滑块,且第二滑块相背一侧端面均固连有第三电动伸缩杆(33);每个所述第三电动伸缩杆(33)的伸缩轴均与角板(31)固连。A fully automatic mold opening and closing device according to claim 1, characterized in that: each of the top blocks (14) is provided with a square groove (3) in the inner wall; each of the square grooves (3) Angle plates (31) are slidably connected inside, and the angle plates (31) are all designed in a "7" shape; the bottom of each square groove (3) is slidably connected left and right in the inner wall of the square groove (3) with a first A slider, and a second electric telescopic rod (32) is fixedly connected to the upper surface of the first slider; each of the second electric telescopic rods (32) extends into the inner wall of the corner plate (31), and the second electric telescopic rod (32) The telescopic shafts of the telescopic rods (32) are all fixedly connected with the gussets (31); the side end face of each of the square grooves (3) close to the insertion rod (15) is slidably connected up and down in the inner wall of the square groove (3) with a The second sliding block, and the end face on the opposite side of the second sliding block is fixedly connected with a third electric telescopic rod (33); the telescopic shaft of each third electric telescopic rod (33) is connected to the angle plate (31) Solid connection.
  6. 根据权利要求5所述的一种全自动模具开合模装置,其特征在于:每个所述角板(31)内壁中均滑动连接有顶柱(34),且顶柱(34)为“7”形设计;每个所述顶柱(34)底部端面均为弧形设计,且弧形面部分伸出角板(31)设计。A fully automatic mold opening and closing device according to claim 5, characterized in that: a top column (34) is slidably connected to the inner wall of each said corner plate (31), and the top column (34) is " 7"-shaped design; the bottom end surface of each top column (34) is of arc-shaped design, and the arc-shaped surface is partially protruded from the gusset (31) design.
PCT/CN2020/119010 2020-07-31 2020-09-29 Fully automatic die opening and closing device WO2022021600A1 (en)

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CN117259540B (en) * 2023-11-23 2024-01-23 河北柱诚门业有限公司 Automatic forming machine applicable to anti-theft door panels of different specifications
CN117325500A (en) * 2023-12-01 2024-01-02 山西聚鑫荣回收再利用有限公司 Scrap steel compression device
CN117325500B (en) * 2023-12-01 2024-02-02 山西聚鑫荣回收再利用有限公司 Scrap steel compression device

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