WO2022017048A1 - Intelligent roadway grooving robot - Google Patents

Intelligent roadway grooving robot Download PDF

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Publication number
WO2022017048A1
WO2022017048A1 PCT/CN2021/099374 CN2021099374W WO2022017048A1 WO 2022017048 A1 WO2022017048 A1 WO 2022017048A1 CN 2021099374 W CN2021099374 W CN 2021099374W WO 2022017048 A1 WO2022017048 A1 WO 2022017048A1
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WO
WIPO (PCT)
Prior art keywords
boom
hinged
milling head
cylinder
connecting rod
Prior art date
Application number
PCT/CN2021/099374
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French (fr)
Chinese (zh)
Inventor
焦宏章
杨喜
石涛
刘磊
刘玉波
郝建生
李刚
宋涛
李建国
赵海伟
郑跃鹏
Original Assignee
中国煤炭科工集团太原研究院有限公司
山西天地煤机装备有限公司
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Application filed by 中国煤炭科工集团太原研究院有限公司, 山西天地煤机装备有限公司 filed Critical 中国煤炭科工集团太原研究院有限公司
Priority to AU2021311338A priority Critical patent/AU2021311338B2/en
Publication of WO2022017048A1 publication Critical patent/WO2022017048A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C25/00Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C29/00Propulsion of machines for slitting or completely freeing the mineral from the seam
    • E21C29/22Propulsion of machines for slitting or completely freeing the mineral from the seam by wheels, endless tracks or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C31/00Driving means incorporated in machines for slitting or completely freeing the mineral from the seam
    • E21C31/02Driving means incorporated in machines for slitting or completely freeing the mineral from the seam for cutting or breaking-down devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/24Remote control specially adapted for machines for slitting or completely freeing the mineral

Definitions

  • the invention belongs to the technical field of coal mine underground equipment, and specifically discloses an intelligent roadway slotting robot.
  • the invention provides an intelligent roadway grooving robot with simple structure, wide roadway adaptability and full grooves around the roadway after one positioning.
  • the present invention provides an intelligent roadway grooving robot, including a main frame, a walking part, a cutting part, a cab, a powertrain for providing power for the intelligent roadway grooving robot, and a A stable support system to stabilize the fuselage during the grooving process;
  • the cutting part, the cab and the power assembly are installed on the main frame to form the fuselage;
  • the cutting part includes the base, the big arm, the middle arm, the small arm, the milling and digging head, boom connecting rod I, boom connecting rod II, milling head connecting rod I, milling head connecting rod II, boom cylinder, middle arm cylinder, forearm cylinder, milling head cylinder and rotary drive;
  • the main frame is hinged, and the hinge axis is perpendicular to the ground;
  • the boom is hinged with the base, and the hinge axis is parallel to the ground;
  • the middle arm is hinged with the big arm, and the hinge axis is parallel to the ground;
  • the forearm is hinged
  • the two ends of the middle arm oil cylinder are hinged with the big arm and the middle arm respectively; the two ends of the small arm oil cylinder are hinged with the middle arm and the small arm respectively; It is hinged with the hinge of the connecting rod II of the milling head; the rotary drive is fixed on the main frame, and the base is driven by a gear pair to achieve ⁇ 90° rotation relative to the main frame.
  • boom connecting rod I boom connecting rod II
  • boom oil cylinder boom connecting rod I, boom connecting rod II and boom oil cylinder
  • the stable support system includes four identical support leg assemblies, which are respectively installed at the four corners of the main frame;
  • the support leg assemblies include a support leg, a support leg seat, a support oil cylinder and an extension oil cylinder;
  • the support leg is hinged with the support leg seat, and the hinge axis is Parallel to the ground;
  • the support leg base is hinged with the main frame, and the hinge axis is perpendicular to the ground;
  • the two ends of the support cylinder are hinged with the support leg base and the support leg respectively;
  • the two ends of the extension cylinder are hinged with the main frame and the support leg base respectively.
  • the main frame includes a front frame, a middle frame and a rear frame connected by bolts; the cutting part is arranged on the front frame; the cab is arranged on the middle frame; and the power assembly is arranged on the rear frame.
  • the powertrain includes an explosion-proof engine system and a hydraulic system; the explosion-proof engine outputs power, drives the hydraulic pump, and provides power for the hydraulic system; the hydraulic system drives the walking part to walk through the motor and the reducer, and provides walking power for the whole machine.
  • the hydraulic system drives the walking part to walk through the motor and the reducer, and provides walking power for the whole machine.
  • the above-mentioned intelligent roadway slotting robot also includes an intelligent cutting control system, an angular displacement sensor I, an angular displacement sensor II, an angular displacement sensor III, an angular displacement sensor IV, a distance sensor I, a distance sensor II, and a distance sensor III.
  • angular displacement sensor I is used to collect the angle value between the arm and the base
  • angular displacement sensor II is used to collect the angle value between the middle arm and the big arm
  • angular displacement sensor III is used to collect the angle value between the forearm and the middle arm The angle value between the arms
  • the angular displacement sensor IV is used to collect the angle value between the milling head and the forearm
  • the distance sensor I is used to collect the elongation of the boom cylinder
  • the distance sensor II is used to collect the middle arm cylinder.
  • Elongation; distance sensor III is used to collect the elongation of the forearm cylinder; distance sensor IV collects the elongation of the milling head cylinder; the intelligent cutting control system receives the angular displacement sensor I, angular displacement after manual tool setting is completed
  • the initial values ⁇ 10 , ⁇ 20 , ⁇ 30 , ⁇ 40 of sensor II, angular displacement sensor III and angular displacement sensor IV, and the initial position coordinates (X 0 , Y 0 ) of the milling head relative to the fuselage coordinate system are calculated according to the formula , Read the elongation of the boom cylinder, middle arm cylinder, forearm cylinder and milling head cylinder by looking up the table, and according to the cutting instructions up, down, left and right, the intelligent cutting control system controls the cylinder Automatic expansion and contraction, so as to realize automatic slotting;
  • L 1 is the length of the boom
  • L 2 is the length of the middle arm
  • L 3 is the length of the forearm
  • L 4 is the length of the milling head
  • H is the height from the hinge point of the boom and the base to the bottom of the equipment
  • X 0 and Y 0 are rounded to non-negative integers
  • m is 1/2 of the maximum roadway width adapted by the intelligent roadway grooving robot, and the unit is the same as X 0;
  • n is the maximum roadway section height adapted by the intelligent roadway grooving robot, and the unit is the same as Y 0;
  • the intelligent cutting system is integrated in the remote control transmitter.
  • the mechanical arm mechanism in the form of dobby articulation is adopted, and the operating range covers all roadways with a width of 4.0 meters to 6.0 meters and a height of 3.0 meters to 5 meters.
  • the whole machine is equipped with an intelligent cutting control system, which can control the automatic operation of the milling head in the horizontal and vertical directions. The operator only needs to complete the corresponding direction switching at the corner of the roadway.
  • Figure 1 is a perspective view of an intelligent roadway slotting robot
  • Figure 2 is an assembly drawing of the main frame and the stable support system
  • Figure 3 is a front view of an intelligent roadway slotting robot
  • Figure 4 is a side view of an intelligent roadway slotting robot
  • FIG. 5 is a schematic diagram of a remote control transmitter.
  • This embodiment provides an intelligent roadway grooving robot, including a main frame 1, a walking part 2, a cutting part 3, a cab 4, a powertrain 5 for providing power for the intelligent roadway grooving robot, and A stable support system 6 for stabilizing the fuselage during the slotting process; the cutting part 3, the cab 4 and the power assembly 5 are installed on the main frame 1 to form the fuselage.
  • the main frame 1 includes a front frame 1.1, a middle frame 1.2 and a rear frame 1.3 connected by bolts; the cutting part 3 is arranged on the front frame 1.1; the cab 4 is arranged on the middle frame 1.2; the power assembly 5 is arranged on On the rear rack 1.3.
  • the running part 2 is in the form of a crawler.
  • the cutting part 3 includes the base 3.1, the big arm 3.2, the middle arm 3.3, the small arm 3.4, the milling head 3.5, the big arm connecting rod I3.6, the big arm connecting rod II 3.7, the milling head connecting rod I 3.8, The milling head connecting rod II 3.9, the big arm oil cylinder 3.10, the middle arm oil cylinder 3.11, the small arm oil cylinder 3.12, the milling head oil cylinder 3.13 and the rotary drive 3.14;
  • the base 3.1 is hinged with the front frame 1.1, and the hinge axis is perpendicular to the ground;
  • the arm 3.2 is hinged with the base 3.1, and the hinge axis is parallel to the ground;
  • the middle arm 3.3 is hinged with the large arm 3.2, and the hinge axis is parallel to the ground;
  • the forearm 3.4 is hinged with the middle arm 3.3, and the hinge axis is parallel to the ground;
  • the milling head 3.5 is parallel to the forearm 3.4 Hinged, the
  • the connecting rod I 3.8 and the milling head connecting rod II 3.9 are hinged, and the forearm 3.4, the milling head 3.5, the milling head connecting rod I 3.8 and the milling head connecting rod II 3.9 constitute a double rocker mechanism;
  • the big arm The two ends of the oil cylinder 3.10 are hinged with the base 3.1 and the big arm connecting rod I3.8 respectively;
  • the two ends of the middle arm oil cylinder 3.11 are respectively hinged with the big arm 3.2 and the middle arm 3.3;
  • the two ends of the small arm oil cylinder 3.12 are respectively connected with the middle arm 3.3 and
  • the forearm 3.4 is hinged; one end of the milling head cylinder 3.13 is hinged with the forearm 3.4, and the other end is hinged with the hinges of the excavator link I 3.8 and the milling head link II 3.9;
  • the rotary drive 3.14 is connected to the front frame through bolts 1.1 is connected, and the base
  • boom connecting rod I 3.6 there are two sets of boom connecting rod I 3.6, boom connecting rod II 3.7 and boom oil cylinder 3.10, which are arranged on both sides of boom 3.2 respectively; there are two milling and excavating head connecting rod I 3.8, respectively. Arranged on both sides of the forearm 3.4.
  • the powertrain 5 includes an explosion-proof engine system and a hydraulic system; the explosion-proof engine outputs power, drives the hydraulic pump, and provides power for the hydraulic system; the hydraulic system drives the walking part to walk through the motor and the reducer, and provides walking power for the whole machine to walk, At the same time, the hydraulic oil source is provided for the cutting part 3 and the oil cylinder of the stable support system 6 .
  • the stable support system 6 includes four identical support leg assemblies, which are respectively installed at the four corners of the main frame 1; the support leg assemblies include a support leg 6.1, a support leg base 6.2, a support oil cylinder 6.3 and an extension oil cylinder 6.4; the support leg 6.1 and The support leg base 6.2 is hinged, and the hinge axis is parallel to the ground; the support leg base 6.2 is hinged with the main frame 1, and the hinge axis is perpendicular to the ground; the two ends of the support cylinder 6.3 are hinged with the support leg base 6.2 and the support leg 6.1 respectively; Both ends are hinged with the main frame 1 and the support leg base 6.2 respectively.
  • the support leg assemblies include a support leg 6.1, a support leg base 6.2, a support oil cylinder 6.3 and an extension oil cylinder 6.4; the support leg 6.1 and The support leg base 6.2 is hinged, and the hinge axis is parallel to the ground; the support leg base 6.2 is hinged with the main frame 1, and the hinge axis
  • the extension cylinder 6.4 drives the support leg base 6.2 to rotate relative to the main frame 1, thereby pushing the support leg 6.1 to unfold relative to the main frame 1, and then supports the whole machine through the support cylinder 6.3 to ensure that the whole machine remains stable during the grooving process.
  • the above-mentioned intelligent roadway slotting robot also includes an intelligent cutting control system, an angular displacement sensor I, an angular displacement sensor II, an angular displacement sensor III, an angular displacement sensor IV, a distance sensor I, a distance sensor II, and a distance sensor III.
  • L 1 is the length of the boom
  • L 2 is the length of the middle arm
  • L 3 is the length of the forearm
  • L 4 is the length of the milling head
  • H is the height from the hinge point of the boom and the base to the bottom of the equipment
  • X 0 and Y 0 are rounded to non-negative integers.
  • m is 1/2 of the maximum roadway width adapted by the intelligent roadway grooving robot, and the unit is the same as X 0;
  • n is the maximum roadway section height adapted by the intelligent roadway grooving robot, and the unit is the same as Y 0;
  • the corresponding actual data in L 1 -0-3 is automatically expanded and retracted.
  • the extension of the boom cylinder will follow L 1 -3-3, L 1 -4-3, L 1 -5-
  • the corresponding actual data in 3 ... automatically expands and contracts.
  • the extension of the boom cylinder is in turn according to the corresponding ones in L 1 -3-3, L 1 -3-4, L 1 -3-5...
  • the actual data automatically expands and contracts.
  • the extension of the boom cylinder is in accordance with the corresponding L 1 -3-3, L 1 -3-2, L 1 -3-1, and L 1 -3-0.
  • the actual data is automatically telescopic, and the middle arm cylinder, forearm cylinder and milling head cylinder are similar.
  • the intelligent cutting system is integrated in the remote control transmitter 7 .
  • the above intelligent roadway grooving robot is a special grooving equipment developed and designed for closed roadway and installation of dampers. Suitable for roadway width: 4.0-6.0 meters, suitable for roadway height: 3.0-5.0 meters, 360° grooving along the roadway section, and the grooving efficiency is not less than 5m 3 /h, which is about 30 times the efficiency of manual grooving. Automatically work in horizontal and vertical directions.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
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Abstract

An intelligent roadway grooving robot. The robot comprises a main rack (1), a traveling portion (2), a cutting portion (3), a cab (4), a power assembly (5) used for providing power for the intelligent roadway grooving robot, and a stable supporting system (6) used for stabilizing a machine body in a grooving process, wherein the cutting portion (3), the cab (4) and the power assembly (5) are arranged on the main rack (1) to form the machine body; and the cutting portion (3) comprises a base (3.1), a large arm (3.2), a middle arm (3.3), a small arm (3.4), a milling and excavating head (3.5), a first large arm connecting rod I (3.6), a second large arm connecting rod II (3.7), a first milling and excavating head connecting rod I (3.8), a second milling and excavating head connecting rod II (3.9), a large arm oil cylinder (3.10), a middle arm oil cylinder (3.11), a small arm oil cylinder (3.12), a milling and excavating head oil cylinder (3.13) and a rotary drive (3.14). According to the intelligent roadway grooving robot, a mechanical arm mechanism is used in a multi-arm hinged manner, such that the whole machine carrying out 360° grooving during one positioning is achieved; and since the whole machine is provided with an intelligent cutting control system, the milling and excavating head (3.5) can be controlled to automatically work in a horizontal direction and a vertical direction, and an operator only needs to complete corresponding direction switching at a corner of a roadway.

Description

智能化巷道开槽机器人Intelligent roadway slotting robot 技术领域technical field
本发明属于煤矿井下设备的技术领域,具体公开了一种智能化巷道开槽机器人。The invention belongs to the technical field of coal mine underground equipment, and specifically discloses an intelligent roadway slotting robot.
背景技术Background technique
煤矿井下巷道施工作业中,基于通风或安全的要求,需要在巷道中安装风门或者密闭巷道,这两种作业工序,都需要先在巷道的四周进行开槽作业,目前开槽作业主要依赖人工使用破碎锤施工,不仅效率低下,而且具有极大的安全隐患。部分矿井使用机械化开槽设备,其中专利“煤矿井下开槽机(201710990248.0)”所述设备,缺点是操纵机械臂机构复杂,且一次定位后无法对设备正下方进行开槽。专利“一种煤矿巷道开槽机(201510818526.5)”所述设备操纵机械臂工作过程中需要带载伸缩,磨损严重。现有开槽机由于结构原因,工作臂工作范围小,巷道适应性差,无法实现一次定位开全槽(顶槽、帮槽、底槽),开槽过程中需要频繁移动整机,以适应巷道不同断面要求。此外,巷道开槽过程中还主要依靠手动操作,工人劳动强度大、开槽精度低。综上,目前市场上没有确实有效的开槽设备。In the construction of underground tunnels in coal mines, based on the requirements of ventilation or safety, it is necessary to install dampers or airtight tunnels in the tunnels. Both of these two operating procedures require grooving operations around the tunnels. Currently, grooving operations mainly rely on manual use. Breaker construction is not only inefficient, but also has great potential safety hazards. Some mines use mechanized grooving equipment. The equipment described in the patent "Underground Coal Mine Grooving Machine (201710990248.0)" has the disadvantage that the manipulator arm mechanism is complicated, and it is impossible to groov directly below the equipment after one positioning. The equipment described in the patent "A Coal Mine Roadway Slotting Machine (201510818526.5)" needs to be telescopic with load during the operation of the manipulator, and the wear is serious. Due to the structure of the existing slotting machine, the working range of the working arm is small, and the adaptability of the roadway is poor, so it is impossible to open the whole groove (top groove, side groove, bottom groove) at one time. During the grooved process, the whole machine needs to be moved frequently to adapt to the roadway. Different section requirements. In addition, the process of roadway grooving mainly relies on manual operation, which has high labor intensity and low grooving accuracy. To sum up, there is currently no truly effective slotting equipment on the market.
发明内容SUMMARY OF THE INVENTION
本发明针对现有设备的不足,提供一种结构简单,巷道适应面广,且一次定位后可对巷道四周开全槽的智能化巷道开槽机器人。Aiming at the deficiencies of the existing equipment, the invention provides an intelligent roadway grooving robot with simple structure, wide roadway adaptability and full grooves around the roadway after one positioning.
为实现上述目的,本发明提供一种智能化巷道开槽机器人,包括主机架、行走部、截割部、驾驶室、用于为所述智能化巷道开槽机器人提供动力的动力总成以及用于开槽过程中稳定机身的稳定支撑系统;截割部、驾驶室和动力总成安装在主机架上,构成机身;截割部包括底座、大臂、中间臂、小臂、铣挖头、大臂连杆Ⅰ、大臂连杆Ⅱ、铣挖头连杆Ⅰ、铣挖头连杆Ⅱ、大臂油缸、中间臂油缸、小臂油缸、铣挖头油缸和回转驱动;底座与主机架铰接,铰链轴线与地面垂直;大臂与底座铰接,铰链轴线与地面平行;中间臂与大 臂铰接,铰链轴线与地面平行;小臂与中间臂铰接,铰链轴线与地面平行;铣挖头与小臂铰接,铰链轴线与地面平行;大臂连杆Ⅰ的一端与底座铰接,大臂连杆Ⅱ的一端与大臂铰接,大臂连杆Ⅰ和大臂连杆Ⅱ铰接,底座、大臂、大臂连杆Ⅰ和大臂连杆Ⅱ构成双摇杆机构;铣挖头连杆Ⅰ与小臂铰接,铣挖头连杆Ⅱ与铣挖头铰接,铣挖头连杆Ⅰ和铣挖头连杆Ⅱ铰接,小臂、铣挖头、铣挖头连杆Ⅰ和铣挖头连杆Ⅱ构成双摇杆机构;大臂油缸的两端分别与底座和大臂连杆Ⅰ铰接;中间臂油缸的两端分别与大臂和中间臂铰接;小臂油缸的两端分别与中间臂和小臂铰接;铣挖头油缸的一端与小臂铰接,另一端与挖头连杆Ⅰ和铣挖头连杆Ⅱ的铰链铰接;回转驱动固定在主机架上,通过齿轮副驱动底座相对于主机架实现±90°回转。In order to achieve the above purpose, the present invention provides an intelligent roadway grooving robot, including a main frame, a walking part, a cutting part, a cab, a powertrain for providing power for the intelligent roadway grooving robot, and a A stable support system to stabilize the fuselage during the grooving process; the cutting part, the cab and the power assembly are installed on the main frame to form the fuselage; the cutting part includes the base, the big arm, the middle arm, the small arm, the milling and digging head, boom connecting rod I, boom connecting rod II, milling head connecting rod I, milling head connecting rod II, boom cylinder, middle arm cylinder, forearm cylinder, milling head cylinder and rotary drive; The main frame is hinged, and the hinge axis is perpendicular to the ground; the boom is hinged with the base, and the hinge axis is parallel to the ground; the middle arm is hinged with the big arm, and the hinge axis is parallel to the ground; the forearm is hinged with the middle arm, and the hinge axis is parallel to the ground; milling The head is hinged with the forearm, and the hinge axis is parallel to the ground; one end of the boom link I is hinged with the base, one end of the boom link II is hinged with the boom, the boom link I and the boom link II are hinged, the base, The boom, boom link I and boom link II constitute a double rocker mechanism; the milling head link I is hinged with the forearm, the milling head link II is hinged with the milling head, and the milling head link I and The milling head connecting rod II is hinged, and the forearm, the milling head, the milling head connecting rod I and the milling head connecting rod II constitute a double rocker mechanism; the two ends of the boom cylinder are hinged with the base and the boom connecting rod I respectively. ;The two ends of the middle arm oil cylinder are hinged with the big arm and the middle arm respectively; the two ends of the small arm oil cylinder are hinged with the middle arm and the small arm respectively; It is hinged with the hinge of the connecting rod II of the milling head; the rotary drive is fixed on the main frame, and the base is driven by a gear pair to achieve ±90° rotation relative to the main frame.
进一步地,大臂连杆Ⅰ、大臂连杆Ⅱ和大臂油缸均为两套,分别布置于大臂两侧;铣挖头连杆Ⅰ为两个,分别布置于小臂两侧。Further, there are two sets of boom connecting rod I, boom connecting rod II and boom oil cylinder, which are arranged on both sides of the boom;
进一步地,稳定支撑系统包括4个相同的支撑腿组件,分别安装在主机架的四角;支撑腿组件包括支撑腿、支撑腿座、支撑油缸和伸展油缸;支撑腿与支撑腿座铰接,铰链轴线与地面平行;支撑腿座与主机架铰接,铰链轴线与地面垂直;支撑油缸的两端分别与支撑腿座和支撑腿铰接;伸展油缸的两端分别与主机架和支撑腿座铰接。Further, the stable support system includes four identical support leg assemblies, which are respectively installed at the four corners of the main frame; the support leg assemblies include a support leg, a support leg seat, a support oil cylinder and an extension oil cylinder; the support leg is hinged with the support leg seat, and the hinge axis is Parallel to the ground; the support leg base is hinged with the main frame, and the hinge axis is perpendicular to the ground; the two ends of the support cylinder are hinged with the support leg base and the support leg respectively; the two ends of the extension cylinder are hinged with the main frame and the support leg base respectively.
进一步地,主机架包括通过螺栓连接的前机架、中间架和后机架;截割部设置在前机架上;驾驶室设置在中间架上;动力总成设置在后机架上。Further, the main frame includes a front frame, a middle frame and a rear frame connected by bolts; the cutting part is arranged on the front frame; the cab is arranged on the middle frame; and the power assembly is arranged on the rear frame.
进一步地,动力总成包括防爆发动机系统和液压系统;防爆发动机输出动力,驱动液压泵,为液压系统提供动力;液压系统通过马达和减速机驱动行走部行走,为整机行走提供行走动力,同时为截割部和稳定支撑系统的油缸提供液压油源。Further, the powertrain includes an explosion-proof engine system and a hydraulic system; the explosion-proof engine outputs power, drives the hydraulic pump, and provides power for the hydraulic system; the hydraulic system drives the walking part to walk through the motor and the reducer, and provides walking power for the whole machine. Provides hydraulic oil supply for the cutting section and the cylinders of the stabilizing support system.
进一步地,上述智能化巷道开槽机器人,还包括智能截割控制系统、角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ、角位移传感器Ⅳ、距离传感器Ⅰ、距离传感器Ⅱ、距离传感器Ⅲ和距离传感器Ⅳ;角位移传感器Ⅰ用于采集大臂与底座之间的角度值;角位移传感器Ⅱ用于中间臂与大臂之间的角度值;角位移传感器Ⅲ用于采集小臂与中间臂之间的角度值;角位移传感器Ⅳ用于采集铣挖头与小臂之间的角度值;距离传感器Ⅰ用于采集大臂油 缸的伸长量;距离传感器Ⅱ用于采集中间臂油缸的伸长量;距离传感器Ⅲ用于采集小臂油缸的伸长量;距离传感器Ⅳ采集铣挖头油缸的伸长量;智能截割控制系统在手动完成对刀后接收角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ和角位移传感器Ⅳ的初始值θ 10、θ 20、θ 30、θ 40,根据公式计算铣挖头相对于机身坐标系的初始位置坐标(X 0,Y 0),通过查表读取大臂油缸、中间臂油缸、小臂油缸、铣挖头油缸的伸长量,根据向上、向下、向左、向右的截割指令,智能截割控制系统控制油缸自动伸缩,从而实现自动开槽; Further, the above-mentioned intelligent roadway slotting robot also includes an intelligent cutting control system, an angular displacement sensor I, an angular displacement sensor II, an angular displacement sensor III, an angular displacement sensor IV, a distance sensor I, a distance sensor II, and a distance sensor III. and distance sensor IV; angular displacement sensor I is used to collect the angle value between the arm and the base; angular displacement sensor II is used to collect the angle value between the middle arm and the big arm; angular displacement sensor III is used to collect the angle value between the forearm and the middle arm The angle value between the arms; the angular displacement sensor IV is used to collect the angle value between the milling head and the forearm; the distance sensor I is used to collect the elongation of the boom cylinder; the distance sensor II is used to collect the middle arm cylinder. Elongation; distance sensor III is used to collect the elongation of the forearm cylinder; distance sensor IV collects the elongation of the milling head cylinder; the intelligent cutting control system receives the angular displacement sensor I, angular displacement after manual tool setting is completed The initial values θ 10 , θ 20 , θ 30 , θ 40 of sensor II, angular displacement sensor III and angular displacement sensor IV, and the initial position coordinates (X 0 , Y 0 ) of the milling head relative to the fuselage coordinate system are calculated according to the formula , Read the elongation of the boom cylinder, middle arm cylinder, forearm cylinder and milling head cylinder by looking up the table, and according to the cutting instructions up, down, left and right, the intelligent cutting control system controls the cylinder Automatic expansion and contraction, so as to realize automatic slotting;
Figure PCTCN2021099374-appb-000001
Figure PCTCN2021099374-appb-000001
式中:L 1为大臂长度; In the formula: L 1 is the length of the boom;
L 2为中间臂长度; L 2 is the length of the middle arm;
L 3为小臂长度; L 3 is the length of the forearm;
L 4为铣挖头长度; L 4 is the length of the milling head;
H为大臂与底座的铰点距离设备底面的高度;H is the height from the hinge point of the boom and the base to the bottom of the equipment;
X 0和Y 0四舍五入取非负整数; X 0 and Y 0 are rounded to non-negative integers;
油缸伸长量数据表Cylinder Elongation Data Sheet
Figure PCTCN2021099374-appb-000002
Figure PCTCN2021099374-appb-000002
表中,m为智能化巷道开槽机器人适应的最大巷道宽度的1/2,单位与X 0相同; In the table, m is 1/2 of the maximum roadway width adapted by the intelligent roadway grooving robot, and the unit is the same as X 0;
n为智能化巷道开槽机器人适应的最大巷道断面高度,单位与Y 0相同; n is the maximum roadway section height adapted by the intelligent roadway grooving robot, and the unit is the same as Y 0;
p=1,2,3,4,p=1时为大臂油缸的伸长量,p=2时为中间臂油缸的伸长量,p=3时为小臂油缸的伸长量,p=4时为铣挖头油缸的伸长量,表中L p-m-n所代表的实际数据是智能化巷道开槽机器人的固有特性,由设计人员预先存 储在控制系统中。 p=1, 2, 3, 4, when p=1, it is the extension of the boom cylinder, when p=2, it is the extension of the middle arm cylinder, when p=3, it is the extension of the forearm cylinder, p When = 4, it is the elongation of the milling head cylinder. The actual data represented by L p -mn in the table is the inherent characteristic of the intelligent roadway slotting robot, which is pre-stored in the control system by the designer.
进一步地,智能截割系统集成在遥控发射机中。Further, the intelligent cutting system is integrated in the remote control transmitter.
本发明具有如下的有益效果:The present invention has the following beneficial effects:
1、采用多臂铰接形式的机械臂机构,作业范围覆盖了宽4.0米~6.0米,高3.0米~5米的所有巷道,实现了整机一次定位360°开全槽;1. The mechanical arm mechanism in the form of dobby articulation is adopted, and the operating range covers all roadways with a width of 4.0 meters to 6.0 meters and a height of 3.0 meters to 5 meters.
2、单台设备只需1名操作人员,最低开槽效率约5m 3/h,约是人工开槽效率的30倍; 2. Only one operator is needed for a single equipment, and the minimum slotting efficiency is about 5m 3 /h, which is about 30 times that of manual slotting;
3、整机配备了智能截割控制系统,可控制铣挖头在水平、垂直方向上自动作业,操作人员只需在巷道拐角处完成相应的方向切换即可。3. The whole machine is equipped with an intelligent cutting control system, which can control the automatic operation of the milling head in the horizontal and vertical directions. The operator only needs to complete the corresponding direction switching at the corner of the roadway.
附图说明Description of drawings
图1为智能化巷道开槽机器人的立体图;Figure 1 is a perspective view of an intelligent roadway slotting robot;
图2为主机架和稳定支撑系统的装配图;Figure 2 is an assembly drawing of the main frame and the stable support system;
图3为智能化巷道开槽机器人的主视图;Figure 3 is a front view of an intelligent roadway slotting robot;
图4为智能化巷道开槽机器人的侧视图;Figure 4 is a side view of an intelligent roadway slotting robot;
图5为遥控发射机的示意图。FIG. 5 is a schematic diagram of a remote control transmitter.
其中,附图标记对应的名称为:Among them, the names corresponding to the reference signs are:
1-主机架;1.1-前机架;1.2-中间架;1.3-后机架;2-行走部;3-截割部;3.1-底座;3.2-大臂;3.3-中间臂;3.4-小臂;3.5-铣挖头;3.6-大臂连杆Ⅰ;3.7-大臂连杆Ⅱ;3.8-铣挖头连杆Ⅰ;3.9-铣挖头连杆Ⅱ;3.10-大臂油缸;3.11-中间臂油缸;3.12-小臂油缸;3.13-铣挖头油缸;3.14-回转驱动;3.15-齿轮副;4-驾驶室;5-动力总成;6-稳定支撑系统;6.1-支撑腿;6.2-支撑腿座;6.3-支撑油缸;6.4-伸展油缸;7-遥控发射机。1-main frame; 1.1-front frame; 1.2-intermediate frame; 1.3-rear frame; 2-walking part; 3-cutting part; 3.1-base; 3.2-big arm; 3.3-middle arm; 3.4-small Arm; 3.5-milling head; 3.6-boom connecting rod I; 3.7-boom connecting rod II; 3.8-milling head connecting rod I; 3.9-milling head connecting rod II; 3.10-boom cylinder; 3.11- Intermediate arm cylinder; 3.12- forearm cylinder; 3.13-milling head cylinder; 3.14-slewing drive; 3.15-gear pair; 4-cab; 5-powertrain; 6-stabilizing support system; 6.1-support leg; 6.2 - Supporting Legs; 6.3 - Supporting Oil Cylinder; 6.4 - Extending Oil Cylinder; 7 - Remote Control Transmitter.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本实施例提供一种智能化巷道开槽机器人,包括主机架1、行走部2、截割部3、驾驶室4、用于为所述智能化巷道开槽机器人提供动力的动力总成5 以及用于开槽过程中稳定机身的稳定支撑系统6;截割部3、驾驶室4和动力总成5安装在主机架1上,构成机身。This embodiment provides an intelligent roadway grooving robot, including a main frame 1, a walking part 2, a cutting part 3, a cab 4, a powertrain 5 for providing power for the intelligent roadway grooving robot, and A stable support system 6 for stabilizing the fuselage during the slotting process; the cutting part 3, the cab 4 and the power assembly 5 are installed on the main frame 1 to form the fuselage.
主机架1包括通过螺栓连接的前机架1.1、中间架1.2和后机架1.3;截割部3设置在前机架1.1上;驾驶室4设置在中间架1.2上;动力总成5设置在后机架1.3上。The main frame 1 includes a front frame 1.1, a middle frame 1.2 and a rear frame 1.3 connected by bolts; the cutting part 3 is arranged on the front frame 1.1; the cab 4 is arranged on the middle frame 1.2; the power assembly 5 is arranged on On the rear rack 1.3.
行走部2采用履带形式。The running part 2 is in the form of a crawler.
截割部3包括底座3.1、大臂3.2、中间臂3.3、小臂3.4、铣挖头3.5、大臂连杆Ⅰ3.6、大臂连杆Ⅱ3.7、铣挖头连杆Ⅰ3.8、铣挖头连杆Ⅱ3.9、大臂油缸3.10、中间臂油缸3.11、小臂油缸3.12、铣挖头油缸3.13和回转驱动3.14;底座3.1与前机架1.1铰接,铰链轴线与地面垂直;大臂3.2与底座3.1铰接,铰链轴线与地面平行;中间臂3.3与大臂3.2铰接,铰链轴线与地面平行;小臂3.4与中间臂3.3铰接,铰链轴线与地面平行;铣挖头3.5与小臂3.4铰接,铰链轴线与地面平行;大臂连杆Ⅰ3.6的一端与底座3.1铰接,大臂连杆Ⅱ3.7的一端与大臂3.2铰接,大臂连杆Ⅰ3.6和大臂连杆Ⅱ3.7铰接,底座3.1、大臂3.2、大臂连杆Ⅰ3.6和大臂连杆Ⅱ3.7构成双摇杆机构,使截割部3具备较大折展比,实现开槽过程中有较大的作业范围,掉机过程中机身外形尺寸较小;铣挖头连杆Ⅰ3.8与小臂3.4铰接,铣挖头连杆Ⅱ3.9与铣挖头3.5铰接,铣挖头连杆Ⅰ3.8和铣挖头连杆Ⅱ3.9铰接,小臂3.4、铣挖头3.5、铣挖头连杆Ⅰ3.8和铣挖头连杆Ⅱ3.9构成双摇杆机构;大臂油缸3.10的两端分别与底座3.1和大臂连杆Ⅰ3.8铰接;中间臂油缸3.11的两端分别与大臂3.2和中间臂3.3铰接;小臂油缸3.12的两端分别与中间臂3.3和小臂3.4铰接;铣挖头油缸3.13的一端与小臂3.4铰接,另一端与挖头连杆Ⅰ3.8和铣挖头连杆Ⅱ3.9的铰链铰接;回转驱动3.14通过螺栓与前机架1.1连接,通过齿轮副3.15驱动底座3.1相对于前机架1.1实现±90°回转。通过上述结构,智能化巷道开槽机器人具有较大的作业范围,可实现一次定位开全槽(顶槽、帮槽、底槽),同时掉机时整机具有较小的外形尺寸。The cutting part 3 includes the base 3.1, the big arm 3.2, the middle arm 3.3, the small arm 3.4, the milling head 3.5, the big arm connecting rod I3.6, the big arm connecting rod II 3.7, the milling head connecting rod I 3.8, The milling head connecting rod II 3.9, the big arm oil cylinder 3.10, the middle arm oil cylinder 3.11, the small arm oil cylinder 3.12, the milling head oil cylinder 3.13 and the rotary drive 3.14; the base 3.1 is hinged with the front frame 1.1, and the hinge axis is perpendicular to the ground; The arm 3.2 is hinged with the base 3.1, and the hinge axis is parallel to the ground; the middle arm 3.3 is hinged with the large arm 3.2, and the hinge axis is parallel to the ground; the forearm 3.4 is hinged with the middle arm 3.3, and the hinge axis is parallel to the ground; the milling head 3.5 is parallel to the forearm 3.4 Hinged, the hinge axis is parallel to the ground; one end of the boom link I3.6 is hinged with the base 3.1, one end of the boom link II3.7 is hinged with the boom 3.2, the boom link I3.6 and the boom link are hinged II3.7 is hinged, the base 3.1, the boom 3.2, the boom link I3.6 and the boom link II3.7 form a double rocker mechanism, so that the cutting part 3 has a larger folding ratio and realizes the grooving process. There is a large operating range, and the overall dimensions of the fuselage are small during the process of dropping; The connecting rod I 3.8 and the milling head connecting rod II 3.9 are hinged, and the forearm 3.4, the milling head 3.5, the milling head connecting rod I 3.8 and the milling head connecting rod II 3.9 constitute a double rocker mechanism; the big arm The two ends of the oil cylinder 3.10 are hinged with the base 3.1 and the big arm connecting rod I3.8 respectively; the two ends of the middle arm oil cylinder 3.11 are respectively hinged with the big arm 3.2 and the middle arm 3.3; the two ends of the small arm oil cylinder 3.12 are respectively connected with the middle arm 3.3 and The forearm 3.4 is hinged; one end of the milling head cylinder 3.13 is hinged with the forearm 3.4, and the other end is hinged with the hinges of the excavator link I 3.8 and the milling head link II 3.9; the rotary drive 3.14 is connected to the front frame through bolts 1.1 is connected, and the base 3.1 is driven by the gear pair 3.15 to achieve ±90° rotation relative to the front frame 1.1. Through the above structure, the intelligent roadway grooving robot has a large working range, and can realize the positioning and opening of all grooves (top groove, side groove, bottom groove) at one time, and the whole machine has a small external size when the machine is down.
进一步地,大臂连杆Ⅰ3.6、大臂连杆Ⅱ3.7和大臂油缸3.10均为两套,分别布置于大臂3.2两侧;铣挖头连杆Ⅰ3.8为两个,分别布置于小臂3.4两侧。Further, there are two sets of boom connecting rod I 3.6, boom connecting rod II 3.7 and boom oil cylinder 3.10, which are arranged on both sides of boom 3.2 respectively; there are two milling and excavating head connecting rod I 3.8, respectively. Arranged on both sides of the forearm 3.4.
进一步地,动力总成5包括防爆发动机系统和液压系统;防爆发动机输出动力,驱动液压泵,为液压系统提供动力;液压系统通过马达和减速机驱动行走部行走,为整机行走提供行走动力,同时为截割部3和稳定支撑系统6的油缸提供液压油源。Further, the powertrain 5 includes an explosion-proof engine system and a hydraulic system; the explosion-proof engine outputs power, drives the hydraulic pump, and provides power for the hydraulic system; the hydraulic system drives the walking part to walk through the motor and the reducer, and provides walking power for the whole machine to walk, At the same time, the hydraulic oil source is provided for the cutting part 3 and the oil cylinder of the stable support system 6 .
进一步地,稳定支撑系统6包括4个相同的支撑腿组件,分别安装在主机架1的四角;支撑腿组件包括支撑腿6.1、支撑腿座6.2、支撑油缸6.3和伸展油缸6.4;支撑腿6.1与支撑腿座6.2铰接,铰链轴线与地面平行;支撑腿座6.2与主机架1铰接,铰链轴线与地面垂直;支撑油缸6.3的两端分别与支撑腿座6.2和支撑腿6.1铰接;伸展油缸6.4的两端分别与主机架1和支撑腿座6.2铰接。伸展油缸6.4驱动支撑腿座6.2相对于主机架1转动,进而推动支撑腿6.1相对于主机架1展开,再通过支撑油缸6.3将整机撑起,确保开槽过程中整机保持稳定。Further, the stable support system 6 includes four identical support leg assemblies, which are respectively installed at the four corners of the main frame 1; the support leg assemblies include a support leg 6.1, a support leg base 6.2, a support oil cylinder 6.3 and an extension oil cylinder 6.4; the support leg 6.1 and The support leg base 6.2 is hinged, and the hinge axis is parallel to the ground; the support leg base 6.2 is hinged with the main frame 1, and the hinge axis is perpendicular to the ground; the two ends of the support cylinder 6.3 are hinged with the support leg base 6.2 and the support leg 6.1 respectively; Both ends are hinged with the main frame 1 and the support leg base 6.2 respectively. The extension cylinder 6.4 drives the support leg base 6.2 to rotate relative to the main frame 1, thereby pushing the support leg 6.1 to unfold relative to the main frame 1, and then supports the whole machine through the support cylinder 6.3 to ensure that the whole machine remains stable during the grooving process.
进一步地,上述智能化巷道开槽机器人,还包括智能截割控制系统、角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ、角位移传感器Ⅳ、距离传感器Ⅰ、距离传感器Ⅱ、距离传感器Ⅲ和距离传感器Ⅳ;角位移传感器Ⅰ用于采集大臂3.2与底座3.1之间的角度值;角位移传感器Ⅱ用于中间臂3.3与大臂3.2之间的角度值;角位移传感器Ⅲ用于采集小臂3.4与中间臂3.3之间的角度值;角位移传感器Ⅳ用于采集铣挖头3.5与小臂3.4之间的角度值;距离传感器Ⅰ用于采集大臂油缸3.10的伸长量;距离传感器Ⅱ用于采集中间臂油缸3.11的伸长量;距离传感器Ⅲ用于采集小臂油缸3.12的伸长量;距离传感器Ⅳ采集铣挖头油缸3.13的伸长量;智能截割控制系统在手动完成对刀后接收角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ和角位移传感器Ⅳ的初始值θ 10、θ 20、θ 30、θ 40,根据公式计算出铣挖头3.5相对于机身坐标系(以图3中大臂3.2与底座3.1的铰点为原点,水平向右方向为X轴正方向,垂直向上方向为Y轴正方向)的初始位置坐标(X 0,Y 0),通过查表1、表2、表3、表4读取大臂油缸3.10、中间臂油缸3.11、小臂油缸3.12、铣挖头油缸3.13的伸长量,根据向上、向下、向左、向右的截割指令,智能截割控制系统控制油缸自动伸缩,从而实现自动开槽; Further, the above-mentioned intelligent roadway slotting robot also includes an intelligent cutting control system, an angular displacement sensor I, an angular displacement sensor II, an angular displacement sensor III, an angular displacement sensor IV, a distance sensor I, a distance sensor II, and a distance sensor III. and distance sensor IV; angular displacement sensor I is used to collect the angle value between the boom 3.2 and the base 3.1; angular displacement sensor II is used to collect the angle value between the middle arm 3.3 and the boom 3.2; angular displacement sensor III is used to collect The angle value between the forearm 3.4 and the middle arm 3.3; the angular displacement sensor IV is used to collect the angle value between the milling head 3.5 and the forearm 3.4; the distance sensor I is used to collect the elongation of the boom cylinder 3.10; the distance Sensor II is used to collect the elongation of the middle arm cylinder 3.11; distance sensor III is used to collect the elongation of the forearm cylinder 3.12; distance sensor IV collects the elongation of the milling head cylinder 3.13; After completing the tool setting, receive the initial values θ 10 , θ 20 , θ 30 , and θ 40 of the angular displacement sensor I, angular displacement sensor II, angular displacement sensor III and angular displacement sensor IV, and calculate according to the formula that the milling head 3.5 relative to the machine The initial position coordinates (X 0 , Y 0 ) of the body coordinate system (take the hinge point of the boom 3.2 and the base 3.1 in Figure 3 as the origin, the horizontal right direction is the positive direction of the X axis, and the vertical upward direction is the positive direction of the Y axis) , by looking up Table 1, Table 2, Table 3, Table 4 to read the elongation of the boom cylinder 3.10, the middle arm cylinder 3.11, the forearm cylinder 3.12, and the milling head cylinder 3.13, according to the upward, downward, left, The cutting command to the right, the intelligent cutting control system controls the automatic expansion and contraction of the oil cylinder, so as to realize automatic grooving;
Figure PCTCN2021099374-appb-000003
Figure PCTCN2021099374-appb-000003
式中:L 1为大臂长度; In the formula: L 1 is the length of the boom;
L 2为中间臂长度; L 2 is the length of the middle arm;
L 3为小臂长度; L 3 is the length of the forearm;
L 4为铣挖头长度; L 4 is the length of the milling head;
H为大臂与底座的铰点距离设备底面的高度;H is the height from the hinge point of the boom and the base to the bottom of the equipment;
X 0和Y 0四舍五入取非负整数。 X 0 and Y 0 are rounded to non-negative integers.
表1 大臂油缸伸长量数据表Table 1 Boom cylinder extension data table
Figure PCTCN2021099374-appb-000004
Figure PCTCN2021099374-appb-000004
表2 中间臂油缸伸长量数据表Table 2 Data sheet for the extension of the middle arm cylinder
Figure PCTCN2021099374-appb-000005
Figure PCTCN2021099374-appb-000005
表3 小臂油缸伸长量数据表Table 3 Forearm Cylinder Elongation Data Sheet
Figure PCTCN2021099374-appb-000006
Figure PCTCN2021099374-appb-000006
表4 铣挖头油缸伸长量数据表Table 4 Elongation data table of milling head cylinder
Figure PCTCN2021099374-appb-000007
Figure PCTCN2021099374-appb-000007
表中,m为智能化巷道开槽机器人适应的最大巷道宽度的1/2,单位与X 0相同; In the table, m is 1/2 of the maximum roadway width adapted by the intelligent roadway grooving robot, and the unit is the same as X 0;
n为智能化巷道开槽机器人适应的最大巷道断面高度,单位与Y 0相同; n is the maximum roadway section height adapted by the intelligent roadway grooving robot, and the unit is the same as Y 0;
例如,通过公式计算得到X 0=3,Y 0=3,当向左截割时,大臂油缸伸长量依次按照L 1-3-3、L 1-2-3、L 1-1-3、L 1-0-3中对应的实际数据自动伸缩,当向右截割时,大臂油缸伸长量依次按照L 1-3-3、L 1-4-3、L 1-5-3……中对应的实际数据自动伸缩,当向上截割时,大臂油缸伸长量依次按照L 1-3-3、L 1-3-4、L 1-3-5……中对应的实际数据自动伸缩,当向下截割时,大臂油缸伸长量依次按照L 1-3-3、L 1-3-2、L 1-3-1、L 1-3-0中对应的实际数据自动伸缩,中间臂油缸、小臂油缸和铣挖头油缸与此类似。 For example, X 0 =3, Y 0 =3 are obtained by formula calculation, when cutting to the left, the extension of the boom cylinder is in sequence L 1 -3-3, L 1 -2-3, L 1 -1- 3. The corresponding actual data in L 1 -0-3 is automatically expanded and retracted. When cutting to the right, the extension of the boom cylinder will follow L 1 -3-3, L 1 -4-3, L 1 -5- The corresponding actual data in 3... automatically expands and contracts. When cutting upwards, the extension of the boom cylinder is in turn according to the corresponding ones in L 1 -3-3, L 1 -3-4, L 1 -3-5... The actual data automatically expands and contracts. When cutting downwards, the extension of the boom cylinder is in accordance with the corresponding L 1 -3-3, L 1 -3-2, L 1 -3-1, and L 1 -3-0. The actual data is automatically telescopic, and the middle arm cylinder, forearm cylinder and milling head cylinder are similar.
进一步地,智能截割系统集成在遥控发射机7中。Further, the intelligent cutting system is integrated in the remote control transmitter 7 .
上述智能化巷道开槽机器人的部分参数为:Some parameters of the above intelligent roadway slotting robot are:
(1)整机重量(kg):20000(1) Weight of the whole machine (kg): 20000
(2)装机功率(kW):90kw(2) Installed power (kW): 90kw
(3)截割功率(kW):45(3) Cutting power (kW): 45
(4)切割硬度:≤f4(4) Cutting hardness: ≤f4
(5)适应巷道高度(mm):3000~5000(5) Adapt to the roadway height (mm): 3000 ~ 5000
(6)适应巷道宽度(mm):4000~6000(6) Adapt to roadway width (mm): 4000~6000
(7)最大适应坡度:±12°(7) Maximum adaptable slope: ±12°
(8)地隙:250mm。(8) Ground clearance: 250mm.
上述智能化巷道开槽机器人是为密闭巷道、安装风门而开发设计的专用切槽设备。适应巷道宽度:4.0~6.0米,适应巷道高度:3.0~5.0米,可沿巷道断面360°开槽,开槽效率不低于5m 3/h,约是人工开槽效率的30倍,可实现在水平、垂直方向上自动作业。 The above intelligent roadway grooving robot is a special grooving equipment developed and designed for closed roadway and installation of dampers. Suitable for roadway width: 4.0-6.0 meters, suitable for roadway height: 3.0-5.0 meters, 360° grooving along the roadway section, and the grooving efficiency is not less than 5m 3 /h, which is about 30 times the efficiency of manual grooving. Automatically work in horizontal and vertical directions.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. Scope.

Claims (7)

  1. 一种智能化巷道开槽机器人,其特征在于,包括主机架、行走部、截割部、驾驶室、用于为所述智能化巷道开槽机器人提供动力的动力总成以及用于开槽过程中稳定机身的稳定支撑系统;An intelligent roadway grooving robot is characterized in that it includes a main frame, a walking part, a cutting part, a cab, a power assembly for providing power for the intelligent roadway grooving robot, and a grooving process. Stable support system for the fuselage in the middle;
    所述截割部、驾驶室和动力总成安装在主机架上,构成机身;The cutting part, the cab and the power assembly are installed on the main frame to form the fuselage;
    所述截割部包括底座、大臂、中间臂、小臂、铣挖头、大臂连杆Ⅰ、大臂连杆Ⅱ、铣挖头连杆Ⅰ、铣挖头连杆Ⅱ、大臂油缸、中间臂油缸、小臂油缸、铣挖头油缸和回转驱动;The cutting part includes a base, a large arm, an intermediate arm, a small arm, a milling head, a boom connecting rod I, a large boom connecting rod II, a milling head connecting rod I, a milling head connecting rod II, and a boom oil cylinder. , Intermediate arm cylinder, forearm cylinder, milling head cylinder and rotary drive;
    所述底座与主机架铰接,铰链轴线与地面垂直;The base is hinged with the main frame, and the hinge axis is perpendicular to the ground;
    所述大臂与底座铰接,铰链轴线与地面平行;The boom is hinged with the base, and the hinge axis is parallel to the ground;
    所述中间臂与大臂铰接,铰链轴线与地面平行;The middle arm is hinged with the big arm, and the hinge axis is parallel to the ground;
    所述小臂与中间臂铰接,铰链轴线与地面平行;The small arm is hinged with the middle arm, and the hinge axis is parallel to the ground;
    所述铣挖头与小臂铰接,铰链轴线与地面平行;The milling head is hinged with the forearm, and the hinge axis is parallel to the ground;
    所述大臂连杆Ⅰ的一端与底座铰接,大臂连杆Ⅱ的一端与大臂铰接,大臂连杆Ⅰ和大臂连杆Ⅱ铰接,底座、大臂、大臂连杆Ⅰ和大臂连杆Ⅱ构成双摇杆机构;One end of the boom link I is hinged with the base, one end of the boom link II is hinged with the boom, the boom link I and the boom link II are hinged, and the base, the boom, the boom link I and the boom are hinged. The arm link II constitutes a double rocker mechanism;
    所述铣挖头连杆Ⅰ与小臂铰接,铣挖头连杆Ⅱ与铣挖头铰接,铣挖头连杆Ⅰ和铣挖头连杆Ⅱ铰接,小臂、铣挖头、铣挖头连杆Ⅰ和铣挖头连杆Ⅱ构成双摇杆机构;The milling head connecting rod I is hinged with the forearm, the milling head connecting rod II is hinged with the milling head, the milling head connecting rod I and the milling head connecting rod II are hinged, the forearm, the milling head and the milling head are hinged. The connecting rod I and the milling head connecting rod II constitute a double rocker mechanism;
    所述大臂油缸的两端分别与底座和大臂连杆Ⅰ铰接;Both ends of the boom oil cylinder are hinged with the base and the boom connecting rod I respectively;
    所述中间臂油缸的两端分别与大臂和中间臂铰接;Both ends of the middle arm oil cylinder are respectively hinged with the boom and the middle arm;
    所述小臂油缸的两端分别与中间臂和小臂铰接;The two ends of the forearm oil cylinder are respectively hinged with the middle arm and the forearm;
    所述铣挖头油缸的一端与小臂铰接,另一端与挖头连杆Ⅰ和铣挖头连杆Ⅱ的铰链铰接;One end of the milling head oil cylinder is hinged with the forearm, and the other end is hinged with the hinges of the milling head connecting rod I and the milling head connecting rod II;
    所述回转驱动固定在主机架上,通过齿轮副驱动底座相对于主机架实现±90°回转。The rotary drive is fixed on the main frame, and the base is driven by a gear pair to achieve ±90° rotation relative to the main frame.
  2. 根据权利要求1所述的智能化巷道开槽机器人,其特征在于,所述大臂连杆Ⅰ、大臂连杆Ⅱ和大臂油缸均为两套,分别布置于大臂 两侧;intelligent roadway grooving robot according to claim 1, is characterized in that, described boom connecting rod I, boom connecting rod II and boom oil cylinder are two sets, respectively arranged on both sides of the boom;
    所述铣挖头连杆Ⅰ为两个,分别布置于小臂两侧。There are two connecting rods I of the milling and excavating head, which are respectively arranged on both sides of the forearm.
  3. 根据权利要求2所述的智能化巷道开槽机器人,其特征在于,稳定支撑系统包括4个相同的支撑腿组件,分别安装在主机架的四角;The intelligent roadway slotting robot according to claim 2, wherein the stable support system comprises four identical support leg assemblies, which are respectively installed at the four corners of the main frame;
    所述支撑腿组件包括支撑腿、支撑腿座、支撑油缸和伸展油缸;The support leg assembly includes a support leg, a support leg base, a support oil cylinder and an extension oil cylinder;
    所述支撑腿与支撑腿座铰接,铰链轴线与地面平行;The support leg is hinged with the support leg base, and the hinge axis is parallel to the ground;
    所述支撑腿座与主机架铰接,铰链轴线与地面垂直;The support leg base is hinged with the main frame, and the hinge axis is perpendicular to the ground;
    所述支撑油缸的两端分别与支撑腿座和支撑腿铰接;Both ends of the support oil cylinder are hinged with the support leg seat and the support leg respectively;
    所述伸展油缸的两端分别与主机架和支撑腿座铰接。The two ends of the extending oil cylinder are respectively hinged with the main frame and the supporting leg seat.
  4. 根据权利要求3所述的智能化巷道开槽机器人,其特征在于,所述主机架包括通过螺栓连接的前机架、中间架和后机架;The intelligent roadway slotting robot according to claim 3, wherein the main frame comprises a front frame, a middle frame and a rear frame connected by bolts;
    所述截割部设置在前机架上;the cutting part is arranged on the front frame;
    所述驾驶室设置在中间架上The cab is arranged on the intermediate frame
    所述动力总成设置在后机架上。The powertrain is provided on the rear frame.
  5. 根据权利要求4所述的智能化巷道开槽机器人,其特征在于,动力总成包括防爆发动机系统和液压系统;The intelligent roadway grooving robot according to claim 4, wherein the power assembly comprises an explosion-proof engine system and a hydraulic system;
    所述防爆发动机输出动力,驱动液压泵,为液压系统提供动力;The explosion-proof engine outputs power, drives the hydraulic pump, and provides power for the hydraulic system;
    所述液压系统通过马达和减速机驱动行走部行走,为整机行走提供行走动力,同时为截割部和稳定支撑系统的油缸提供液压油源。The hydraulic system drives the walking part to walk through the motor and the reducer, provides walking power for the whole machine to walk, and provides hydraulic oil source for the cutting part and the oil cylinder of the stable support system.
  6. 根据权利要求5所述的智能化巷道开槽机器人,其特征在于,还包括智能截割控制系统、角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ、角位移传感器Ⅳ、距离传感器Ⅰ、距离传感器Ⅱ、距离传感器Ⅲ和距离传感器Ⅳ;The intelligent roadway grooving robot according to claim 5, characterized in that, further comprising an intelligent cutting control system, an angular displacement sensor I, an angular displacement sensor II, an angular displacement sensor III, an angular displacement sensor IV, a distance sensor I, Distance sensor II, distance sensor III and distance sensor IV;
    所述角位移传感器Ⅰ用于采集大臂与底座之间的角度值;The angular displacement sensor I is used to collect the angle value between the boom and the base;
    所述角位移传感器Ⅱ用于中间臂与大臂之间的角度值;The angular displacement sensor II is used for the angle value between the middle arm and the big arm;
    所述角位移传感器Ⅲ用于采集小臂与中间臂之间的角度值;The angular displacement sensor III is used to collect the angle value between the forearm and the middle arm;
    所述角位移传感器Ⅳ用于采集铣挖头与小臂之间的角度值;The angular displacement sensor IV is used to collect the angle value between the milling head and the forearm;
    所述距离传感器Ⅰ用于采集大臂油缸的伸长量;The distance sensor I is used to collect the elongation of the boom cylinder;
    所述距离传感器Ⅱ用于采集中间臂油缸的伸长量;The distance sensor II is used to collect the elongation of the middle arm oil cylinder;
    所述距离传感器Ⅲ用于采集小臂油缸的伸长量;The distance sensor III is used to collect the elongation of the forearm oil cylinder;
    所述距离传感器Ⅳ采集铣挖头油缸的伸长量;The distance sensor IV collects the elongation of the oil cylinder of the milling head;
    所述智能截割控制系统在手动完成对刀后接收角位移传感器Ⅰ、角位移传感器Ⅱ、角位移传感器Ⅲ和角位移传感器Ⅳ的初始值θ 10、θ 20、θ 30、θ 40,根据公式计算铣挖头相对于机身坐标系的初始位置坐标(X 0,Y 0),通过查表读取大臂油缸、中间臂油缸、小臂油缸、铣挖头油缸的伸长量,根据向上、向下、向左、向右的截割指令,智能截割控制系统控制油缸自动伸缩,从而实现自动开槽; The intelligent cutting control system receives the initial values θ 10 , θ 20 , θ 30 , θ 40 of angular displacement sensor I, angular displacement sensor II, angular displacement sensor III and angular displacement sensor IV after manual tool setting, according to the formula Calculate the initial position coordinates (X 0 , Y 0 ) of the milling head relative to the fuselage coordinate system, and read the elongation of the boom cylinder, middle arm cylinder, forearm cylinder, and milling head cylinder by looking up the table. , downward, left and right cutting commands, the intelligent cutting control system controls the automatic expansion and contraction of the oil cylinder, so as to realize automatic grooving;
    Figure PCTCN2021099374-appb-100001
    Figure PCTCN2021099374-appb-100001
    式中:L 1为大臂长度; In the formula: L 1 is the length of the boom;
    L 2为中间臂长度; L 2 is the length of the middle arm;
    L 3为小臂长度; L 3 is the length of the forearm;
    L 4为铣挖头长度; L 4 is the length of the milling head;
    H为大臂与底座的铰点距离设备底面的高度;H is the height from the hinge point of the boom and the base to the bottom of the equipment;
    X 0和Y 0四舍五入取非负整数; X 0 and Y 0 are rounded to non-negative integers;
    油缸伸长量数据表Cylinder Elongation Data Sheet
    Figure PCTCN2021099374-appb-100002
    Figure PCTCN2021099374-appb-100002
    表中,m为智能化巷道开槽机器人适应的最大巷道宽度的1/2,单位与X 0相同; In the table, m is 1/2 of the maximum roadway width adapted by the intelligent roadway grooving robot, and the unit is the same as X 0;
    n为智能化巷道开槽机器人适应的最大巷道断面高度,单位与Y 0相同; n is the maximum roadway section height adapted by the intelligent roadway grooving robot, and the unit is the same as Y 0;
    p=1,2,3,4,p=1时为大臂油缸的伸长量,p=2时为中间臂油缸的伸长量,p=3时为小臂油缸的伸长量,p=4时为铣挖头油缸的伸长量。p=1, 2, 3, 4, when p=1, it is the extension of the boom cylinder, when p=2, it is the extension of the middle arm cylinder, when p=3, it is the extension of the forearm cylinder, p When =4, it is the elongation of the milling head cylinder.
  7. 根据权利要求6所述的智能化巷道开槽机器人,其特征在于,所述智能截割系统集成在遥控发射机中。The intelligent roadway slotting robot according to claim 6, wherein the intelligent cutting system is integrated in a remote control transmitter.
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CN111810146A (en) * 2020-07-23 2020-10-23 中国煤炭科工集团太原研究院有限公司 Intelligent tunnel slotting robot

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CN111810146A (en) 2020-10-23
CN111810146B (en) 2021-12-21
AU2021311338B2 (en) 2023-09-28
AU2021311338A1 (en) 2022-06-16

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