WO2022016744A1 - Punching machine switch locking device and method for using same - Google Patents

Punching machine switch locking device and method for using same Download PDF

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Publication number
WO2022016744A1
WO2022016744A1 PCT/CN2020/127151 CN2020127151W WO2022016744A1 WO 2022016744 A1 WO2022016744 A1 WO 2022016744A1 CN 2020127151 W CN2020127151 W CN 2020127151W WO 2022016744 A1 WO2022016744 A1 WO 2022016744A1
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WIPO (PCT)
Prior art keywords
pedal
locking device
pressing rod
door panel
protective cover
Prior art date
Application number
PCT/CN2020/127151
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French (fr)
Chinese (zh)
Inventor
张天伟
吕时广
杨辉
王灵英
蔡镇蔚
应颂
王发强
Original Assignee
浙江金澳兰机床有限公司
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Application filed by 浙江金澳兰机床有限公司 filed Critical 浙江金澳兰机床有限公司
Publication of WO2022016744A1 publication Critical patent/WO2022016744A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D55/00Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools

Definitions

  • the invention relates to the technical field of machine tools, in particular to a punch switch locking device.
  • the punch press is a processing machine tool with a wide range of uses.
  • the punching process has the advantages of saving materials and energy, and higher efficiency than traditional machining, and can make products that cannot be achieved by machining through the application of molds.
  • it is mainly aimed at sheet metal.
  • guards are added when stamping.
  • workers usually punch continuously without using a protective cover, which will cause safety hazards, and workers usually touch the foot switch by mistake during frequent walking in order to speed up the process, causing the slider to fall and cause a safety accident.
  • the present invention provides a punch switch locking device and a use method thereof.
  • a punch switch locking device comprising a machine tool seat, a lower die arranged above the machine tool seat, a pressing rod is arranged on the side of the lower die, and the pressing The rod is a right-angle rod, and the upper end surface of the vertical section of the pressing rod is higher than the plane of the lower die after the vertical section of the pressing rod is passed through the machine base.
  • the right end of the pressing rod is connected with the locking device through a first pulling rope, a first pulley is arranged between the pressing rod and the locking device, and the first pulling rope is wound on the lower semicircle of the first pulley;
  • the locking device includes a pedal, a pedal cover, a first spring, a second spring, a gear and a lock pin
  • the pedal is rotatably arranged on the second fulcrum at the bottom of the pedal cover (on the bottom surface of the pedal).
  • a first spring is connected with the bottom plate of the pedal cover, a gear is arranged on the side of the pedal cover, a circular arc-shaped rack is arranged on the pedal, and a lock pin is arranged on the left side of the gear.
  • the lock pin is connected to the first pull rope after passing through the left hole of the pedal cover, and the second spring is sleeved on the lock pin against the right side boss of the lock pin and the left side plate of the pedal cover, and the right side of the pedal cover
  • the door closing device has the beneficial effects of providing a switch pedal locking device, which can link the plate to be punched with the foot switch, and unlock the foot pedal through the induction of the plate.
  • the door closing device includes a door panel, a second pull rope, a protective cover and a second pulley
  • the lower end of the door panel is rotatably arranged on the right end of the bottom plate of the pedal cover, and the upper end of the door panel is connected with one end of the second pull rope,
  • the other end of the second pull rope is wound around the lower arc of the second pulley and then connected to the protective cover.
  • the protective cover is slidably arranged above the machine base. , Through the linkage between the protective cover and the door panel, the punch press can close the door panel of the pedal switch after completing a job to prevent workers from accidentally touching it.
  • the pressing rod is a plastic rod
  • the upper end surface of the vertical section of the pressing rod is a spherical surface
  • the upper part of the machine base is provided with a cavity that is convenient for the pressing rod to rotate and swing.
  • the end of the lock pin is a conical head
  • the size of the conical head is matched with the tooth root of the gear
  • the material of the lock pin is wear-resistant hard metal, and the beneficial effect is that it provides a
  • the wear-resistant lock pin increases its service life, and the conical head lock pin can effectively cooperate with the gear tooth root part, and the locking effect is better.
  • the pedal surface is provided with tooth-shaped protrusions, which has the beneficial effect of providing a non-slip pedal, so that the user will not accidentally step on the pedal due to slippage of the sole of the foot and the pedal.
  • the outside of the door panel is provided with a counterweight block
  • the counterweight block is semi-circular, made of metal, and is arranged in the upper position of the center of the door panel, and the beneficial effect is that: a door panel is provided. In a free state, the block can be deflected to one side around the second fulcrum, and the door panel can be automatically opened without the second pull rope through the counterweight block, which is convenient for manual pedaling.
  • the pedal After stepping on the pedal, the pedal will rebound after the first spring force, and the punch will complete the punching work; Pull the second pull rope to make the door plate rotate counterclockwise around the fulcrum, close the door plate, take out the plate after stamping, the pressure rod is no longer under the pressure of the plate, the second spring extends to make the lock pin and the gear re-lock and lock, and the lock is locked. The pin slides to the right to pull the first pull rope, and the pressure rod resets the pressure rod under the pulling force of the first pull rope.
  • the present invention provides a device for preventing a worker from stepping on a foot switch by mistake, the device can enable the worker to step on the foot switch after completing the preliminary work before stepping on it, and the door panel and the protective cover are provided on the pedal cover.
  • the linkage allows workers to confirm that the protective cover is closed before stepping on it, which improves the safety during stamping and greatly reduces the incidence of safety accidents.
  • FIG. 1 is a schematic diagram of the front view structure of the present invention.
  • a punch switch locking device comprises a machine tool seat 1 and a lower die 2 arranged above the machine tool seat 1, and the lower die 2 is a To replace the mold, the lower mold 2 and the machine base 1 are connected by bolts.
  • a pressing rod 3 is provided on the side of the lower mold 2, the pressing rod 3 is a right-angle rod, the material of the pressing rod 3 is preferably plastic, the upper end surface of the vertical section of the pressing rod 3 is a spherical surface, and the pressing rod 3 is a spherical surface. After the vertical section of the rod 3 passes through the machine base 1, its upper end surface is higher than the plane of the lower die 2, so that when the plate is placed on the lower die 2, the pressing rod 3 can be pressed by the plate.
  • the upper part of the machine base 1 is preferably provided with a convenient A cavity in which the pressing rod 3 rotates and swings;
  • the pressing rod 3 is provided with a first fulcrum 4,
  • the first fulcrum 4 is preferably set in the middle of the transverse section of the pressing rod 3, and the first fulcrum 4 is rotatably provided on the machine bed 1,
  • the first fulcrum 4 is preferably connected with the machine tool base 1 by a pin;
  • the right end of the pressure rod 3 is connected with the locking device through the first pull rope 5, and the right end of the pressure rod 3 is preferably provided with a first pull rope for convenience.
  • the first pulling rope 5 is preferably a thin wire rope
  • a first pulley 6 is provided between the pressing rod 3 and the locking device, and the first pulley 6 is rolled on the machine tool base 1,
  • the first pull rope 5 is wound around the lower semicircle of the first pulley 6 .
  • the locking device includes a pedal 7, a pedal cover 8, a first spring 9, a second spring 10, a gear 11 and a locking pin 12.
  • the surface of the pedal 7 is preferably provided with a tooth-shaped protrusion to prevent sliding during use.
  • the pedal 7 is rotatably arranged on the second fulcrum 13 at the bottom of the pedal cover 8, the pedal 7 and the second fulcrum 13 at the bottom of the pedal cover 8 are preferably connected by a pin, and grease is added after the pin is penetrated; the pedal 7.
  • a first spring 9 is connected between the bottom surface of the pedal cover 8 and the bottom plate of the pedal cover 8.
  • a gear 11 is provided on the side of the pedal cover 8 for rotation.
  • the rack 19 and the pedal 7 are welded as a whole, and the left side of the gear 11 is provided with a lock pin 12.
  • the end of the lock pin 12 is a conical head, and the size of the conical head matches the tooth root of the gear 11.
  • the material of the lock pin 12 is wear-resistant hard metal; the lock pin 12 is connected to the first pull rope 5 after passing through the left hole of the pedal cover 8, and the lock pin 12 and the first pull rope 5 are preferably Riveting, the second spring 10 is sleeved on the lock pin 12 against the right side boss of the lock pin 12 and the left side plate of the pedal cover 8 respectively, the right side boss of the lock pin 12 and the lock pin 12 are integrally formed , a door closing device is provided on the right side of the pedal cover 8 .
  • the door closing device includes a door panel 14 , a second pull rope 15 , a protective cover 16 and a second pulley 17 , and a counterweight 18 is provided on the outside of the door panel 14 .
  • the counterweight 18 is semicircular and made of It is made of metal and is arranged at the upper center of the door panel 14.
  • the counterweight 18 and the door panel 14 are preferably welded and formed.
  • the lower end of the door panel 14 is rotated and arranged on the right end of the bottom plate of the pedal cover 8.
  • One end of the rope 15, the other end of the second pulling rope 15 is connected to the protective cover 16 after the lower arc of the second pulley 17 is wound.
  • 16 is slidably arranged above the machine tool base 1 , and the protective cover 16 and the machine tool base 1 are preferably slidably connected with slide rails.
  • the protective cover 16 In the initial position, the protective cover 16 is in an open state, and the outer door panel 14 of the pedal cover 8 is in a closed state.
  • the plate When the plate is to be punched, the plate is placed on the surface of the lower die 2. At this time, the edge of the plate is pressed on the pressing rod After the rod 3 is under pressure, it rotates counterclockwise around the first fulcrum 4; at this time, the other end of the pressure rod 3 pulls the first pull rope 5, and the first pull rope 5 is pulled upward, because the first pull rope 5 is wound around the first pulley 6, so that the first pull rope 5 pulls the lock pin 12 to move to the left, and the second spring 10 compresses, so that the lock pin 12 head is disengaged from the gear 11; after the plate is placed, slide the protective cover 16 down to make the protective cover 16 is in the closed state.
  • the pedal 7 After stepping on the pedal 7, the pedal 7 is rebounded by the first spring force 9, and the punch press completes the punching work; open the protective cover 16 and make the protective cover 16 slide upward , the protective cover 16 pulls the second pull rope 15 to make the door panel 14 rotate counterclockwise around the fulcrum, close the door panel 14, take out the panel after punching, the pressure rod 3 is no longer under the pressure of the panel, the second spring 10 extends to make the lock pin 12 and the gear 11 are re-engaged and locked, and at the same time, the lock pin 12 slides to the right to pull the first pull rope 5 , and the pressure rod 3 resets the pressure rod 3 under the pulling force of the first pull rope 5 .
  • This device can cultivate workers' good safety awareness, and consciously and actively close the protective cover during each punching, avoiding unnecessary safety hazards and greatly improving the safety of the punching machine.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)

Abstract

A punching machine switch locking device and a method for using same, the device comprising a machine tool base (1) and a lower die (2) provided above the machine tool base (1), a pressing rod (3) is provided on a side surface of the lower die (2), the pressing rod (3) is a right angle rod, the vertical section of the pressing rod (3) penetrates the machine tool base (1) and then the upper end surface thereof is higher than the plane of the lower die (2), a first fulcrum (4) is provided on the pressing rod (3), the first fulcrum (4) is rotatably provided on the machine tool base (1), and the right end of the pressing rod (3) is connected to a locking device by means of a first pull rope (5). The punching machine switch locking device is safe and effective, and not only can a protective cover (16) be effectively used by workers when using the punching machine, but the punching machine switch can also be protected from being mistakenly touched, greatly reducing the occurrences of safety accidents, and enabling the workers to have better safe production habits.

Description

一种冲床开关锁紧装置及其使用方法A punch switch locking device and method of using the same 技术领域technical field
本发明涉及机床技术领域,尤其是一种冲床开关锁紧装置。The invention relates to the technical field of machine tools, in particular to a punch switch locking device.
背景技术Background technique
冲床是一种用途极为广泛的加工机床,在生产制造中,冲压工艺比传统机械加工来说有节约材料和能源,效率高等优点,并且通过模具应用可以做出机械加工所无法达到的产品,冲床在实际生产中主要针对板材。在现在的生产过程中,冲压板材时通常会产生碎屑飞溅等安全问题,因此在冲压时会添加防护罩。然而,工人在生产中为了提高效率,通常会连续冲压而不使用防护罩,从而会产生安全隐患,并且工人通常为了加快速度在频繁走动过程中误触脚踏开关导致滑块落下产生安全事故。The punch press is a processing machine tool with a wide range of uses. In production, the punching process has the advantages of saving materials and energy, and higher efficiency than traditional machining, and can make products that cannot be achieved by machining through the application of molds. In actual production, it is mainly aimed at sheet metal. In today's production process, there are often safety issues such as chip splashes when stamping sheets, so guards are added when stamping. However, in order to improve efficiency in production, workers usually punch continuously without using a protective cover, which will cause safety hazards, and workers usually touch the foot switch by mistake during frequent walking in order to speed up the process, causing the slider to fall and cause a safety accident.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中的不足,提供了一种冲床开关锁紧装置及其使用方法。Aiming at the deficiencies in the prior art, the present invention provides a punch switch locking device and a use method thereof.
为解决上述技术问题,本发明通过下述技术方案得以解决:一种冲床开关锁紧装置,包括机床座、设于机床座上方的下模,所述下模侧面设有压杆,所述压杆为直角杆,所述压杆竖直段穿设机床座后其上端面高于下模平面,所述压杆上设有第一支点,所述第一支点转动设于机床座上,所述压杆右端通过第一拉绳与锁紧装置相连,所述压杆与锁紧装置之间设有第一滑轮,所述第一拉绳绕设在第一滑轮下半圆上;In order to solve the above-mentioned technical problems, the present invention is solved by the following technical solutions: a punch switch locking device, comprising a machine tool seat, a lower die arranged above the machine tool seat, a pressing rod is arranged on the side of the lower die, and the pressing The rod is a right-angle rod, and the upper end surface of the vertical section of the pressing rod is higher than the plane of the lower die after the vertical section of the pressing rod is passed through the machine base. The right end of the pressing rod is connected with the locking device through a first pulling rope, a first pulley is arranged between the pressing rod and the locking device, and the first pulling rope is wound on the lower semicircle of the first pulley;
上述方案中,优选的,所述锁紧装置包括踏板、踏板罩、第一弹簧、第二弹簧、齿轮及锁销,所述踏板转动设于踏板罩底部第二支点(上,所述踏板底面与踏板罩底板间连接有第一弹簧,所述踏板罩侧面转动设有齿轮,所述踏板 上设有与齿轮相配合的圆弧形齿条,所述齿轮左侧设有锁销,所述锁销穿设踏板罩左侧孔后与第一拉绳相连,所述第二弹簧套设在锁销上分别顶靠锁销右侧凸台及踏板罩左侧板,所述踏板罩右侧设有关门装置,其有益效果在于:提供了一种开关踏板锁紧装置,该装置可使待冲压板件与脚踏开关间联动,通过板件感应使脚踏板解锁。In the above solution, preferably, the locking device includes a pedal, a pedal cover, a first spring, a second spring, a gear and a lock pin, and the pedal is rotatably arranged on the second fulcrum at the bottom of the pedal cover (on the bottom surface of the pedal). A first spring is connected with the bottom plate of the pedal cover, a gear is arranged on the side of the pedal cover, a circular arc-shaped rack is arranged on the pedal, and a lock pin is arranged on the left side of the gear. The lock pin is connected to the first pull rope after passing through the left hole of the pedal cover, and the second spring is sleeved on the lock pin against the right side boss of the lock pin and the left side plate of the pedal cover, and the right side of the pedal cover The door closing device has the beneficial effects of providing a switch pedal locking device, which can link the plate to be punched with the foot switch, and unlock the foot pedal through the induction of the plate.
上述方案中,优选的,所述关门装置包括门板、第二拉绳、防护罩及第二滑轮,所述门板下端转动设于踏板罩底板右端,所述门板上端连接有第二拉绳一端,所述第二拉绳另一端绕设第二滑轮下圆弧后与防护罩相连,所述防护罩滑动设于机床座上方,其有益效果在于:提供了一种防止误触踏板开关的关门装置,通过防护罩与门板间的联动可以使冲床在完成一次作业后将踏板开关的门板闭合,防止工人误触。In the above scheme, preferably, the door closing device includes a door panel, a second pull rope, a protective cover and a second pulley, the lower end of the door panel is rotatably arranged on the right end of the bottom plate of the pedal cover, and the upper end of the door panel is connected with one end of the second pull rope, The other end of the second pull rope is wound around the lower arc of the second pulley and then connected to the protective cover. The protective cover is slidably arranged above the machine base. , Through the linkage between the protective cover and the door panel, the punch press can close the door panel of the pedal switch after completing a job to prevent workers from accidentally touching it.
上述方案中,优选的,所述压杆为塑料杆,所述压杆竖直段上端面为球面,所述机床座上部设有便于压杆转动及摆动的腔体,其有益效果在于:提供了一种轻质压杆,使压杆受到板件压力后反应更加灵敏迅速且有效,并且压杆可绕第一支点在机床座腔体内转动。In the above solution, preferably, the pressing rod is a plastic rod, the upper end surface of the vertical section of the pressing rod is a spherical surface, and the upper part of the machine base is provided with a cavity that is convenient for the pressing rod to rotate and swing. The beneficial effects are: providing A light-weight pressing rod is provided, so that the pressing rod can react more sensitively, quickly and effectively after being pressed by the plate, and the pressing rod can rotate in the cavity of the machine tool seat around the first fulcrum.
上述方案中,优选的,所述锁销端部为锥形头,锥形头大小与齿轮齿根相配合,所述锁销材质为耐磨硬质金属,其有益效果在于:提供了一种耐磨的锁销,提升其使用寿命,并且锥形头锁销可有效与齿轮齿根部分配合,锁紧效果更好。In the above solution, preferably, the end of the lock pin is a conical head, the size of the conical head is matched with the tooth root of the gear, the material of the lock pin is wear-resistant hard metal, and the beneficial effect is that it provides a The wear-resistant lock pin increases its service life, and the conical head lock pin can effectively cooperate with the gear tooth root part, and the locking effect is better.
上述方案中,优选的,所述踏板表面设有齿形突起,其有益效果在于:提供了一种防滑踏板,使使用者在使用时不会因脚底与踏板打滑而产生误踩的情况。In the above solution, preferably, the pedal surface is provided with tooth-shaped protrusions, which has the beneficial effect of providing a non-slip pedal, so that the user will not accidentally step on the pedal due to slippage of the sole of the foot and the pedal.
上述方案中,优选的,所述门板外侧设有配重块,所述配重块为半圆形, 材质为金属,其设置在门板中心偏上位置,其有益效果在于:提供了一种门板在自由状态下使其可以绕第二支点偏向一边的配置块,通过该配重块可使门板在不受第二拉绳的情况下自动打开,便于人工踩踏板。In the above solution, preferably, the outside of the door panel is provided with a counterweight block, the counterweight block is semi-circular, made of metal, and is arranged in the upper position of the center of the door panel, and the beneficial effect is that: a door panel is provided. In a free state, the block can be deflected to one side around the second fulcrum, and the door panel can be automatically opened without the second pull rope through the counterweight block, which is convenient for manual pedaling.
使用如权利要求1所述的一种冲床开关锁紧装置的方法,其步骤如下:①、初始位置时,防护罩为打开状态,踏板罩外侧门板为关闭状态,当需要冲压板件时,将板放置在下模面上,此时板边缘部分压在压杆上,压杆受压力后绕第一支点逆时针转动;②、此时压杆另一端拉动第一拉绳,第一拉绳受到向上的拉力,因第一拉伸绕设在第一滑轮上,使得第一拉伸拉动锁销向左移动,第二弹簧压缩,使锁销头与齿轮脱离;③、板件放置完成后,将防护罩向下滑动,使防护罩处于关闭状态,此时第二拉绳与门板间不再受力,门板受配重块一侧重力影响绕支点顺时针转动,使门板打开;④、门板打开后人工踩踏板,踏板上圆弧形齿条与齿轮配合滑动,踩完后踏板受第一弹簧力后使踏板回弹,冲床完成冲压工作;⑤打开防护罩,使防护罩向上滑动,防护罩拉动第二拉绳使门板绕支点逆时针转动,关闭门板,取出冲压完成后的板件,压杆不再受板件压力,第二弹簧伸长使锁销与齿轮重新配合锁紧,同时锁销向右滑动拉动第一拉绳,压杆在第一拉绳的拉力作用下使压杆复位。The method of using a punch switch locking device as claimed in claim 1, the steps are as follows: 1. In the initial position, the protective cover is in an open state, and the outer door panel of the pedal cover is in a closed state. The plate is placed on the lower die surface. At this time, the edge of the plate is pressed on the pressing rod, and the pressing rod rotates counterclockwise around the first fulcrum after being pressed; ②. At this time, the other end of the pressing rod pulls the first pull rope, and the first pull rope is The upward pulling force, because the first stretch is wound on the first pulley, makes the first stretch pull the lock pin to move to the left, and the second spring compresses, so that the lock pin head is separated from the gear; 3. After the plate is placed, Slide the protective cover down to keep the protective cover in a closed state. At this time, there is no more force between the second pull rope and the door panel, and the door panel is rotated clockwise around the fulcrum under the influence of the gravity on one side of the counterweight block, so that the door panel is opened; ④. The door panel is opened After manually stepping on the pedal, the arc-shaped rack on the pedal slides with the gear. After stepping on the pedal, the pedal will rebound after the first spring force, and the punch will complete the punching work; Pull the second pull rope to make the door plate rotate counterclockwise around the fulcrum, close the door plate, take out the plate after stamping, the pressure rod is no longer under the pressure of the plate, the second spring extends to make the lock pin and the gear re-lock and lock, and the lock is locked. The pin slides to the right to pull the first pull rope, and the pressure rod resets the pressure rod under the pulling force of the first pull rope.
本发明的有益效果是:本发明提供了一种防止工人误踩脚踏开关的装置,该装置可以使工人在踩踏前完成前序工作后方可踩踏,并且踏板罩上设有的门板与防护罩联动,可使工人确认防护罩关闭后方可踩踏,提高了冲压时的安全性,大大降低了安全事故的发生率。The beneficial effects of the present invention are as follows: the present invention provides a device for preventing a worker from stepping on a foot switch by mistake, the device can enable the worker to step on the foot switch after completing the preliminary work before stepping on it, and the door panel and the protective cover are provided on the pedal cover. The linkage allows workers to confirm that the protective cover is closed before stepping on it, which improves the safety during stamping and greatly reduces the incidence of safety accidents.
附图说明Description of drawings
图1为本发明主视结构示意图。FIG. 1 is a schematic diagram of the front view structure of the present invention.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述:参见图1,一种冲床开关锁紧装置,包括机床座1、设于机床座1上方的下模2,所述下模2为可更换模具,所述下模2与机床座1采用螺栓连接。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments: Referring to Figure 1, a punch switch locking device comprises a machine tool seat 1 and a lower die 2 arranged above the machine tool seat 1, and the lower die 2 is a To replace the mold, the lower mold 2 and the machine base 1 are connected by bolts.
优选的,所述下模2侧面设有压杆3,所述压杆3为直角杆,所述压杆3优选材质为塑料,所述压杆3竖直段上端面为球面并且所述压杆3竖直段穿设机床座1后其上端面高于下模2平面,使板件放置在下模2上时可以使压杆3受板件压力,所述机床座1上部优选设有便于压杆3转动及摆动的腔体;所述压杆3上设有第一支点4,所述第一支点4优选设于压杆3横向段中部,所述第一支点4转动设于机床座1上,所述第一支点4与机床座1优选销轴连接;所述压杆3右端通过第一拉绳5与锁紧装置相连,所述压杆3右端优选设有便于第一拉绳5穿设的小孔,所述第一拉绳5优选细钢丝绳,所述压杆3与锁紧装置之间设有第一滑轮6,所述第一滑轮6滚动设于机床座1上,所述第一拉绳5绕设在第一滑轮6下半圆上。Preferably, a pressing rod 3 is provided on the side of the lower mold 2, the pressing rod 3 is a right-angle rod, the material of the pressing rod 3 is preferably plastic, the upper end surface of the vertical section of the pressing rod 3 is a spherical surface, and the pressing rod 3 is a spherical surface. After the vertical section of the rod 3 passes through the machine base 1, its upper end surface is higher than the plane of the lower die 2, so that when the plate is placed on the lower die 2, the pressing rod 3 can be pressed by the plate. The upper part of the machine base 1 is preferably provided with a convenient A cavity in which the pressing rod 3 rotates and swings; the pressing rod 3 is provided with a first fulcrum 4, the first fulcrum 4 is preferably set in the middle of the transverse section of the pressing rod 3, and the first fulcrum 4 is rotatably provided on the machine bed 1, the first fulcrum 4 is preferably connected with the machine tool base 1 by a pin; the right end of the pressure rod 3 is connected with the locking device through the first pull rope 5, and the right end of the pressure rod 3 is preferably provided with a first pull rope for convenience. 5 through the small hole, the first pulling rope 5 is preferably a thin wire rope, a first pulley 6 is provided between the pressing rod 3 and the locking device, and the first pulley 6 is rolled on the machine tool base 1, The first pull rope 5 is wound around the lower semicircle of the first pulley 6 .
优选的,所述锁紧装置包括踏板7、踏板罩8、第一弹簧9、第二弹簧10、齿轮11及锁销12,所述踏板7表面优选设有齿形突起,以防止使用时滑动,所述踏板7转动设于踏板罩8底部第二支点13上,所述踏板7与踏板罩8底部第二支点13间优选销轴连接,且销轴穿设后添加润滑脂;所述踏板7底面与踏板罩8底板间连接有第一弹簧9,所述踏板罩8侧面转动设有齿轮11,所述踏板7上设有与齿轮11相配合的圆弧形齿条19,该圆弧形齿条19与踏板7间焊接为一体,所述齿轮11左侧设有锁销12,优选的,所述锁销12端部为锥形头,锥形头大小与齿轮11齿根相配合,所述锁销12材质为耐磨硬质金属;所述锁销12穿设踏板罩8左侧孔后与第一拉绳5相连,所述锁销12与第一拉绳5之间优选铆接,所述第二弹簧10套设在锁销12上分别顶靠锁销12右侧凸台及踏板罩 8左侧板,所述锁销12右侧凸台与锁销12间为一体成型,所述踏板罩8右侧设有关门装置。Preferably, the locking device includes a pedal 7, a pedal cover 8, a first spring 9, a second spring 10, a gear 11 and a locking pin 12. The surface of the pedal 7 is preferably provided with a tooth-shaped protrusion to prevent sliding during use. , the pedal 7 is rotatably arranged on the second fulcrum 13 at the bottom of the pedal cover 8, the pedal 7 and the second fulcrum 13 at the bottom of the pedal cover 8 are preferably connected by a pin, and grease is added after the pin is penetrated; the pedal 7. A first spring 9 is connected between the bottom surface of the pedal cover 8 and the bottom plate of the pedal cover 8. A gear 11 is provided on the side of the pedal cover 8 for rotation. The rack 19 and the pedal 7 are welded as a whole, and the left side of the gear 11 is provided with a lock pin 12. Preferably, the end of the lock pin 12 is a conical head, and the size of the conical head matches the tooth root of the gear 11. , the material of the lock pin 12 is wear-resistant hard metal; the lock pin 12 is connected to the first pull rope 5 after passing through the left hole of the pedal cover 8, and the lock pin 12 and the first pull rope 5 are preferably Riveting, the second spring 10 is sleeved on the lock pin 12 against the right side boss of the lock pin 12 and the left side plate of the pedal cover 8 respectively, the right side boss of the lock pin 12 and the lock pin 12 are integrally formed , a door closing device is provided on the right side of the pedal cover 8 .
优选的,所述关门装置包括门板14、第二拉绳15、防护罩16及第二滑轮17,所述门板14外侧设有配重块18,所述配重块18为半圆形,材质为金属,其设置在门板14中心偏上位置,所述配重块18与门板14优选焊接成型,所述门板14下端转动设于踏板罩8底板右端,所述门板14上端连接有第二拉绳15一端,所述第二拉绳15另一端绕设第二滑轮17下圆弧后与防护罩16相连,所述第二滑轮17与机床座1之间优选销轴连接,所述防护罩16滑动设于机床座1上方,所述防护罩16与机床座1间优选滑轨滑动连接。Preferably, the door closing device includes a door panel 14 , a second pull rope 15 , a protective cover 16 and a second pulley 17 , and a counterweight 18 is provided on the outside of the door panel 14 . The counterweight 18 is semicircular and made of It is made of metal and is arranged at the upper center of the door panel 14. The counterweight 18 and the door panel 14 are preferably welded and formed. The lower end of the door panel 14 is rotated and arranged on the right end of the bottom plate of the pedal cover 8. One end of the rope 15, the other end of the second pulling rope 15 is connected to the protective cover 16 after the lower arc of the second pulley 17 is wound. 16 is slidably arranged above the machine tool base 1 , and the protective cover 16 and the machine tool base 1 are preferably slidably connected with slide rails.
其工作原理或使用方法如下:Here's how it works or how it's used:
初始位置时,防护罩16为打开状态,踏板罩8外侧门板14为关闭状态,当需要冲压板件时,将板放置在下模2面上,此时板边缘部分压在压杆3上,压杆3受压力后绕第一支点4逆时针转动;此时压杆3另一端拉动第一拉绳5,第一拉绳5受到向上的拉力,因第一拉绳5绕设在第一滑轮6上,使得第一拉绳5拉动锁销12向左移动,第二弹簧10压缩,使锁销12头与齿轮11脱离;板件放置完成后,将防护罩16向下滑动,使防护罩16处于关闭状态,此时第二拉绳15与门板14间不再受力,门板14受配重块18一侧重力影响绕支点顺时针转动,使门板14打开;门板14打开后人工踩踏板7,踏板7上圆弧形齿条19与齿轮11配合滑动,踩完后踏板7受第一弹簧力9后使踏板7回弹,冲床完成冲压工作;打开防护罩16,使防护罩16向上滑动,防护罩16拉动第二拉绳15使门板14绕支点逆时针转动,关闭门板14,取出冲压完成后的板件,压杆3不再受板件压力,第二弹簧10伸长使锁销12与齿轮11重新配合锁紧,同时锁销12向右滑动拉动第一拉绳5,压杆3在第一拉绳5的拉力作用下使压杆3复 位。In the initial position, the protective cover 16 is in an open state, and the outer door panel 14 of the pedal cover 8 is in a closed state. When the plate is to be punched, the plate is placed on the surface of the lower die 2. At this time, the edge of the plate is pressed on the pressing rod After the rod 3 is under pressure, it rotates counterclockwise around the first fulcrum 4; at this time, the other end of the pressure rod 3 pulls the first pull rope 5, and the first pull rope 5 is pulled upward, because the first pull rope 5 is wound around the first pulley 6, so that the first pull rope 5 pulls the lock pin 12 to move to the left, and the second spring 10 compresses, so that the lock pin 12 head is disengaged from the gear 11; after the plate is placed, slide the protective cover 16 down to make the protective cover 16 is in the closed state. At this time, the second pull rope 15 and the door panel 14 are no longer under force, and the door panel 14 is rotated clockwise around the fulcrum under the influence of the gravity on the side of the counterweight 18, so that the door panel 14 is opened; after the door panel 14 is opened, manually step on the pedal 7 , the arc-shaped rack 19 on the pedal 7 slides with the gear 11. After stepping on the pedal 7, the pedal 7 is rebounded by the first spring force 9, and the punch press completes the punching work; open the protective cover 16 and make the protective cover 16 slide upward , the protective cover 16 pulls the second pull rope 15 to make the door panel 14 rotate counterclockwise around the fulcrum, close the door panel 14, take out the panel after punching, the pressure rod 3 is no longer under the pressure of the panel, the second spring 10 extends to make the lock pin 12 and the gear 11 are re-engaged and locked, and at the same time, the lock pin 12 slides to the right to pull the first pull rope 5 , and the pressure rod 3 resets the pressure rod 3 under the pulling force of the first pull rope 5 .
通过此装置可以培养工人良好的安全意识,在每次冲压时都会自觉主动关闭防护罩,避免了不必要的安全隐患,同时大大提高了冲床的安全性。This device can cultivate workers' good safety awareness, and consciously and actively close the protective cover during each punching, avoiding unnecessary safety hazards and greatly improving the safety of the punching machine.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (6)

  1. 一种冲床开关锁紧装置,包括机床座(1)、设于机床座(1)上方的下模(2),其特征在于:所述下模(2)侧面设有压杆(3),所述压杆(3)为直角杆,所述压杆(3)竖直段穿设机床座(1)后其上端面高于下模(2)平面,所述压杆(3)上设有第一支点(4),所述第一支点(4)转动设于机床座(1)上,所述压杆(3)右端通过第一拉绳(5)与锁紧装置相连,所述压杆(3)与锁紧装置之间设有第一滑轮(6),所述第一拉绳(5)绕设在第一滑轮(6)下半圆上;A punch switch locking device, comprising a machine tool seat (1) and a lower die (2) arranged above the machine tool seat (1), characterized in that a pressing rod (3) is provided on the side of the lower die (2), The pressing rod (3) is a right-angle rod, and the upper end surface of the pressing rod (3) is higher than the plane of the lower die (2) after the vertical section of the pressing rod (3) is passed through the machine base (1). There is a first fulcrum (4), the first fulcrum (4) is rotatably arranged on the machine base (1), and the right end of the pressing rod (3) is connected with the locking device through a first pulling rope (5). A first pulley (6) is arranged between the pressing rod (3) and the locking device, and the first pulling rope (5) is wound around the lower semicircle of the first pulley (6);
    所述锁紧装置包括踏板(7)、踏板罩(8)、第一弹簧(9)、第二弹簧(10)、齿轮(11)及锁销(12),所述踏板(7)转动设于踏板罩(8)底部第二支点(13)上,所述踏板(7)底面与踏板罩(8)底板间连接有第一弹簧(9),所述踏板罩(8)侧面转动设有齿轮(11),所述踏板(7)上设有与齿轮(11)相配合的圆弧形齿条(19),所述齿轮(11)左侧设有锁销(12),所述锁销(12)穿设踏板罩(8)左侧孔后与第一拉绳(5)相连,所述第二弹簧(10)套设在锁销(12)上分别顶靠锁销(12)右侧凸台及踏板罩(8)左侧板,所述踏板罩(8)右侧设有关门装置;The locking device comprises a pedal (7), a pedal cover (8), a first spring (9), a second spring (10), a gear (11) and a locking pin (12). On the second fulcrum (13) at the bottom of the pedal cover (8), a first spring (9) is connected between the bottom surface of the pedal (7) and the bottom plate of the pedal cover (8). A gear (11), the pedal (7) is provided with a circular arc-shaped rack (19) matched with the gear (11), the left side of the gear (11) is provided with a lock pin (12), the lock The pin (12) passes through the left hole of the pedal cover (8) and is connected to the first pull rope (5). The second spring (10) is sleeved on the lock pin (12) and abuts against the lock pin (12) the right side boss and the left side plate of the pedal cover (8), the right side of the pedal cover (8) is provided with a door closing device;
    所述关门装置包括门板(14)、第二拉绳(15)、防护罩(16)及第二滑轮(17),所述门板(14)下端转动设于踏板罩(8)底板右端,所述门板(14)上端连接有第二拉绳(15)一端,所述第二拉绳(15)另一端绕设第二滑轮(17)下圆弧后与防护罩(16)相连,所述防护罩(16)滑动设于机床座(1)上方。The door closing device comprises a door panel (14), a second pulling rope (15), a protective cover (16) and a second pulley (17). The upper end of the door panel (14) is connected with one end of the second pulling rope (15), and the other end of the second pulling rope (15) is connected to the protective cover (16) after being wound around the lower arc of the second pulley (17). The protective cover (16) is slidably arranged above the machine tool seat (1).
  2. 根据权利要求1所述的一种冲床开关锁紧装置,其特征在于:所述压杆(3)为塑料杆,所述压杆(3)竖直段上端面为球面,所述机床座(1)上部设有便于压杆(3)转动及摆动的腔体。A punch switch locking device according to claim 1, characterized in that: the pressing rod (3) is a plastic rod, the upper end surface of the vertical section of the pressing rod (3) is a spherical surface, and the machine tool seat ( 1) The upper part is provided with a cavity that facilitates the rotation and swing of the pressing rod (3).
  3. 根据权利要求1所述的一种冲床开关锁紧装置,其特征在于:所述锁销 (12)端部为锥形头,锥形头大小与齿轮(11)齿根相配合,所述锁销(12)材质为耐磨硬质金属。A punch switch locking device according to claim 1, characterized in that: the end of the lock pin (12) is a conical head, and the size of the conical head is matched with the tooth root of the gear (11), and the lock The pin (12) is made of wear-resistant hard metal.
  4. 根据权利要求1所述的一种冲床开关锁紧装置,其特征在于:所述踏板(7)表面设有齿形突起。A punch switch locking device according to claim 1, characterized in that a tooth-shaped protrusion is provided on the surface of the pedal (7).
  5. 根据权利要求1所述的一种冲床开关锁紧装置,其特征在于:所述门板(14)外侧设有配重块(18),所述配重块(18)为半圆形,材质为金属,其设置在门板(14)中心偏上位置。A punch switch locking device according to claim 1, characterized in that: a counterweight (18) is provided on the outer side of the door panel (14), and the counterweight (18) is semicircular and made of Metal, which is arranged on the upper center of the door panel (14).
  6. 使用如权利要求1所述的一种冲床开关锁紧装置的方法,其特征在于:其步骤如下:①、初始位置时,防护罩为打开状态,踏板罩外侧门板为关闭状态,当需要冲压板件时,将板放置在下模面上,此时板边缘部分压在压杆上,压杆受压力后绕第一支点逆时针转动;②、此时压杆另一端拉动第一拉绳,第一拉绳受到向上的拉力,因第一拉伸绕设在第一滑轮上,使得第一拉伸拉动锁销向左移动,第二弹簧压缩,使锁销头与齿轮脱离;③、板件放置完成后,将防护罩向下滑动,使防护罩处于关闭状态,此时第二拉绳与门板间不再受力,门板受配重块一侧重力影响绕支点顺时针转动,使门板打开;④、门板打开后人工踩踏板,踏板上圆弧形齿条与齿轮配合滑动,踩完后踏板受第一弹簧力后使踏板回弹,冲床完成冲压工作;⑤打开防护罩,使防护罩向上滑动,防护罩拉动第二拉绳使门板绕支点逆时针转动,关闭门板,取出冲压完成后的板件,压杆不再受板件压力,第二弹簧伸长使锁销与齿轮重新配合锁紧,同时锁销向右滑动拉动第一拉绳,压杆在第一拉绳的拉力作用下使压杆复位。A method of using a punch switch locking device as claimed in claim 1, characterized in that: the steps are as follows: 1. In the initial position, the protective cover is in an open state, and the outer door panel of the pedal cover is in a closed state. When the parts are pressed, place the plate on the lower die surface, at this time the edge of the plate is pressed on the pressure rod, and the pressure rod rotates counterclockwise around the first fulcrum after being pressed; ② At this time, the other end of the pressure rod pulls the first rope, the A pull rope is pulled upward, because the first stretch is wound on the first pulley, so that the first stretch pulls the lock pin to the left, and the second spring compresses, so that the lock pin head is separated from the gear; ③, the plate After the placement is completed, slide the protective cover down to keep the protective cover in a closed state. At this time, there is no more force between the second pull rope and the door panel, and the door panel is affected by the gravity on the side of the counterweight and rotates clockwise around the fulcrum to open the door panel; ④. Manually step on the pedal after the door panel is opened, and the arc-shaped rack on the pedal slides with the gear. After stepping on the pedal, the pedal is rebounded by the first spring force, and the punching machine completes the punching work; ⑤ Open the protective cover and make the protective cover upward Sliding, the protective cover pulls the second pull rope to make the door plate rotate counterclockwise around the fulcrum, close the door plate, take out the plate after stamping, the pressure rod is no longer under the pressure of the plate, the second spring extends to make the lock pin and the gear re-lock the lock At the same time, the lock pin slides to the right to pull the first pull rope, and the pressure rod resets the pressure rod under the pulling force of the first pull rope.
PCT/CN2020/127151 2020-07-21 2020-11-06 Punching machine switch locking device and method for using same WO2022016744A1 (en)

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