WO2022011854A1 - Online monitoring system for electrical device - Google Patents

Online monitoring system for electrical device Download PDF

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Publication number
WO2022011854A1
WO2022011854A1 PCT/CN2020/120051 CN2020120051W WO2022011854A1 WO 2022011854 A1 WO2022011854 A1 WO 2022011854A1 CN 2020120051 W CN2020120051 W CN 2020120051W WO 2022011854 A1 WO2022011854 A1 WO 2022011854A1
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WO
WIPO (PCT)
Prior art keywords
assembly
bottom plate
fixed
rotating
groove
Prior art date
Application number
PCT/CN2020/120051
Other languages
French (fr)
Chinese (zh)
Inventor
贾建伟
解树魁
李国营
王树红
赵保民
Original Assignee
郑州龙华机电工程有限公司
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Application filed by 郑州龙华机电工程有限公司 filed Critical 郑州龙华机电工程有限公司
Publication of WO2022011854A1 publication Critical patent/WO2022011854A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00Arrangements for automatic control of a series of individual steps in grinding a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens

Definitions

  • the invention belongs to the field of power equipment, and in particular relates to an on-line monitoring system for power equipment.
  • the purpose of state monitoring of power equipment is to use effective detection methods and analysis and diagnosis techniques to timely and accurately grasp the operating status of the equipment and ensure the reliable and economical operation of the equipment.
  • Power equipment in a broad sense involves various equipment driven by electricity, and power equipment monitoring is also a systematic project, such as accurate and reasonable processing and detection of products during equipment operation, making the power equipment itself more accurate and efficient in the processing process.
  • the present invention provides an on-line monitoring system for power equipment.
  • an on-line monitoring system for power equipment including a bracket assembly, a rotating arm assembly, a grinding chamber assembly and a monitoring chamber assembly, the upper part of the bracket assembly is provided with a rotating arm assembly, and one side of the bracket assembly is provided with a polishing
  • the chamber assembly, the monitoring chamber assembly is arranged on the other side of the bracket assembly, the grinding disc assembly and the monitoring chamber assembly are correspondingly arranged, and the rotating arm assembly rotates between the grinding chamber assembly and the monitoring chamber assembly;
  • the rotating arm assembly includes a lifting motor, a rotating fixing assembly, a rotating arm and a suction cup assembly.
  • the bottom of the lifting motor is fixed on the bracket assembly, the upper part of the lifting motor is connected with the rotating fixing assembly, the rotating fixing assembly is connected with the rotating arm, and the rotating arm is arranged horizontally.
  • the suction cup assembly passes through the rotating arm, the suction cup assembly is arranged vertically, and the suction cup assembly is parallel to the support rod;
  • the grinding disc assembly includes a grinding chamber, a driving part and a grinding disc.
  • One side of the grinding chamber is fixedly connected to the upper side of the support rod.
  • the grinding chamber is a rectangular hollow chamber with an upper opening.
  • the driving part drives the grinding disc to rotate, and the grinding disc Set in the lower part of the grinding chamber;
  • the monitoring room assembly includes a monitoring room, a cleaning part and a monitoring part.
  • One side of the monitoring room is fixedly connected to the upper side of the support rod.
  • the monitoring room is a rectangular hollow structure. , the other side of the monitoring room is equipped with a monitoring department.
  • the support assembly includes a support rod, a drainage groove and a sealing bottom plate, the support rod is in the shape of a round rod, one side of the support rod is fixedly connected with the side wall of the grinding chamber assembly, and the other side of the support rod is fixedly connected with the side wall of the monitoring chamber assembly,
  • the bottom of the support rod is provided with a swimming drainage groove.
  • the drainage groove is a hollow three-dimensional column structure.
  • the height of the drainage groove is 1/4 of the length of the support rod.
  • the bottom of the support rod surrounds the fixed sealing bottom plate.
  • the sealing bottom plate is a disc-shaped structure, and the position near the edge of the sealing bottom plate is fixedly connected with the ground A through bolts.
  • a sewage discharge pipe is set at the ground A.
  • the upper part of the sewage discharge pipe is fixed with a filter screen.
  • the diameter of the sewage discharge pipe and the drainage groove is the same.
  • the central axis coincides with the central axis of the drainage groove, the bottom of the sealing bottom plate is close to the ground A, and the upper end surface of the filter screen is located on the upper part of the bottom end surface of the sealing bottom plate.
  • the bottom of the lifting motor is vertically fixed on the upper part of the support rod, the upper part of the lifting motor is fixedly connected with the support seat, the support seat is cylindrical, and the upper part of the support seat is provided with a rotating fixing component;
  • the rotating fixing component includes a rotating slot, a rotating column head, and a fixed connection.
  • Plate and fixing bolt the cross section of the rotating groove is "T" shape, the rotating body is matched and set in the rotating groove, the upper side of the bracket rod is fixed with a fixed connecting plate, the fixed connecting plate is provided with bolt holes, and the inner wall of the bolt holes is provided with internal threads for fixing The bolts are matched through the bolt holes, and the upper part of the fixing bolts is close to the bottom wall of the rotating arm assembly.
  • the rotating arm is in the shape of a cuboid.
  • the rotating arm includes a main arm, a secondary arm and a handle.
  • the bottom of one end of the main arm is fixedly connected to the upper part of the rotating column head, and the other end of the main arm is fixedly connected to one end of the secondary arm.
  • the cross-sectional area of the main arm is larger than that of the secondary arm.
  • the cross-sectional area of the arm, and one end of the secondary arm is fixedly connected to the handle.
  • the suction cup assembly includes a threaded rod, a threaded hole, a detachable connection part and a suction cup. After the threaded rod passes through the threaded hole, the bottom of the threaded rod is connected with the upper part of the suction cup through the detachable connection part; the threaded rod is a rod-shaped structure, and the threaded rod The middle part is provided with an external thread, the upper part of the threaded rod is fixed with a rotating head, the rotating head is in the shape of a three-dimensional polygon, and the threaded hole is in the shape of a round hole.
  • the detachable connection part includes a fixed groove, a bearing, a limit raised ring and a limit groove
  • the fixed groove is a circular groove
  • the bottom of the fixed groove is fixed on the suction cup
  • the inner fixed bearing, the bearing inner ring Fix the limit raised ring
  • the main body of the limit raised ring is a circular ring structure
  • the cross section of the limit raised ring is "(" shape
  • the bottom of the threaded rod is provided with a limit groove
  • the limit groove surrounds the bottom of the threaded rod
  • the cross section of the limit groove is inverted " ⁇ "
  • the limit protrusion ring is matched with the limit groove
  • the suction cup is a metal bowl-shaped structure, the upper side of the suction cup is connected with the vacuum tube, and the vacuum tube is provided with a valve.
  • the monitoring room includes one side wall, two side walls, three side walls, four side walls, a bottom plate and a water outlet, and one side wall, two side walls, three side walls and four side walls are connected end to end to form a rectangular structure , side wall 1, side wall 2, side wall 3, side wall 4 bottom fixed bottom plate, bottom plate set water outlet; bottom plate includes bottom plate 1, bottom plate 2, bottom plate 3, bottom plate 4 and confluence groove, Bottom plate 1, bottom plate 2, bottom plate 3, and bottom plate 4 are all inclined plate-like structures. Bottom plate 1, bottom plate 2, bottom plate 3, and bottom plate 4 are inclined inward.
  • the third plate and the bottom plate are connected end-to-end and form a confluence groove at the bottom, and a water outlet is set in the middle of the confluence groove;
  • the cleaning part includes a nozzle and a blowing pipe, the bottom of the nozzle is fixed on the upper part of the second bottom plate, the nozzle opening is upward, the nozzles are distributed on the second bottom plate in a circular shape, and a blowing pipe is arranged between the nozzles;
  • the pipe is a hollow tubular structure, and the opening of the blowing pipe is arranged upward.
  • the monitoring part includes a lamp tube assembly and a photographic assembly.
  • the bottoms of the lamp tube assembly and the photographic assembly are fixed on an upper part of the bottom plate.
  • the lamp tubes in the lamp tube assembly are distributed in an arc shape, and the number of lamp tube assemblies is two and corresponds to set, the photographing component is set between the two light tube components.
  • the lamp tube assembly includes an upper frame, a lower frame and a lamp tube, the upper frame and the lower frame are arc-shaped, the upper frame and the lower frame are arranged correspondingly, and the upper frame and the lower frame are fixed between The lamp tube is fixed vertically, and the bottom of the lower frame is fixed on the upper part of the bottom plate.
  • the structural layout of the upper frame, the lower frame and the lamp tube is convenient for the comprehensive irradiation of the crystal, which is convenient for the follow-up monitoring of the photographic component;
  • the photographic component is a hollow tubular structure, and the opening of the photographic component is arranged upward.
  • the invention has the beneficial effects that the power equipment operates stably, the operation process can achieve the purpose of controlling product quality through real-time monitoring, the quality is stable, and the equipment use efficiency is high.
  • FIG. 1 is a schematic view of the front structure of the present invention.
  • FIG. 2 is a schematic top view of the structure of the present invention.
  • FIG. 3 is a schematic view of the structure at B in FIG. 1 .
  • FIG. 4 is a schematic view of the structure at C in FIG. 1 .
  • FIG. 5 is a schematic diagram of the structure at D in FIG. 1 .
  • FIG. 6 is a schematic diagram of the three-dimensional structure of the sewage discharge pipe in the present invention.
  • FIG. 1 Please refer to an online monitoring system for power equipment shown in Figures 1-6, including a bracket assembly 1, a rotating arm assembly 2, a grinding chamber assembly 3 and a monitoring chamber assembly 4.
  • the upper part of the bracket assembly 1 is provided with a rotating arm assembly 2, and the bracket assembly 1
  • a grinding chamber assembly 3 is provided on one side
  • a monitoring chamber assembly 4 is provided on the other side of the bracket assembly 1, the grinding disc assembly 3 and the monitoring chamber assembly 4 are correspondingly arranged, and the rotating arm assembly 2 rotates between the grinding chamber assembly 3 and the monitoring chamber assembly 4 .
  • the bracket assembly 1 plays the role of supporting the rotating arm assembly 2, the grinding chamber assembly 3 and the monitoring chamber assembly 4.
  • the bracket assembly 1 plays the role of discharging the sewage generated by the monitoring chamber assembly 4 into the sewer pipe in time
  • the rotating arm assembly 2 is used to drive the crystal that needs to be polished to move in the grinding chamber assembly 3 and the monitoring chamber assembly 4, so as to observe the grinding situation in time.
  • the rotating arm assembly 2 can directly press the crystal down in the grinding chamber assembly 3 for grinding.
  • the crystal is pressed down in time according to the grinding thickness to avoid the error of manual grinding.
  • the monitoring room component 4 is used to clean the bottom of the crystal, and at the same time, the camera is used to observe whether there are air bubbles in the polished crystal.
  • the bracket assembly 1 includes a bracket rod 11, a drainage groove 12 and a sealing bottom plate 13.
  • the bracket rod 11 is in the shape of a round rod.
  • One side of the bracket rod 11 is fixedly connected to the side wall of the grinding chamber assembly 3.
  • the bracket rod The other side of 11 is fixedly connected with the side wall of the monitoring room assembly 4, and the lower part of the support rod 11 is provided with a swimming drainage groove 12.
  • the bottom of the bracket rod 11 surrounds the fixed sealing bottom plate 13 , a bracket mounting hole 131 is defined in the middle of the sealing bottom plate 13 , the bottom of the bracket rod 11 passes through the bracket mounting hole 131 , the bracket mounting hole 131 is a round hole, and the bracket rod 11 matches through the bracket mounting hole 131 , the bracket rod 11 is close to the side wall of the bracket installation hole 131 and is fixedly connected, and the sealing bottom plate 13 is made of rubber material.
  • the support rod 11 plays a supporting role
  • the drainage groove 12 plays a role of sewage discharge.
  • the sealing bottom plate 13 plays the role of fixing the supporting rod 11, and on the other hand, the sealing bottom plate 13 prevents the sewage discharged from the drainage groove 12 from being discharged from the sealing bottom plate 13. overflow.
  • the sealing bottom plate 13 is a disc-shaped structure, and the outer periphery of the sealing bottom plate 13 is fixedly connected to the ground A through bolts at a position close to the edge.
  • the sealing bottom plate 13 plays the role of fixing the support rod 11 , and on the other hand, the sealing bottom plate 13 uses its own rubber properties to seal with the ground to prevent the water in the drainage groove 12 from overflowing.
  • a sewage discharge pipe 14 is set at the ground A, the upper part of the sewage discharge pipe 14 is fixed with a filter screen 141, the diameter of the sewage discharge pipe 14 and the drainage groove 12 is matched, the filter screen 141 is circular, and the upper part of the filter screen 141 protrudes to the In the drainage groove 12, it is convenient for the sewage to enter the sewage discharge pipe 14, the central axis of the filter screen 141 is coincident with the central axis of the drainage groove 12, the bottom of the sealing bottom plate 13 is close to the ground A, and the upper end surface of the filtering screen sheet 141 is located on the bottom end surface of the sealing bottom plate 13. upper.
  • the upper part of the sewage discharge pipe 14 is provided with a condensing groove 142.
  • the condensing groove 142 is a hemispherical hollow structure.
  • the diameter of the concentrating groove 142 is larger than the diameter of the sewage discharge pipe 14.
  • the sheet 141 is fixed on the upper edge of the condensing groove 142, and the condensing groove 142 is located at the lower part of the filter screen sheet 141; It is convenient for the sewage to flow into the sewage discharge pipe 14 .
  • the rotating arm assembly 2 includes a lifting motor 21, a rotating fixing assembly 22, a rotating arm 23 and a suction cup assembly 24.
  • the bottom of the lifting motor 21 is fixed on the bracket assembly 1, the upper part of the lifting motor 21 is connected with the rotating fixing assembly 22, and the rotating fixing assembly 22 is connected with
  • the rotating arm 23 is connected, the rotating arm 23 is arranged horizontally, the suction cup assembly 24 passes through the rotating arm 23, the suction cup assembly 24 is arranged vertically, and the suction cup assembly 24 is parallel to the support rod 11.
  • the lift motor 21 is used to control the height of the rotating fixed assembly 22, the rotating arm 23 and finally the height of the suction cup assembly 24.
  • the rotating arm 23 can be manually rotated and displaced when necessary, and the suction cup assembly 24 is used to adsorb the crystal to be polished or After polishing the crystal, it is convenient to drive the crystal to shift.
  • the bottom of the lift motor 21 is vertically fixed on the upper part of the support rod 11 , the upper part of the lift motor 21 is fixedly connected with the support base 211 , the support base 211 is cylindrical, and the upper part of the support base 211 is provided with a rotating fixing component 22 ;
  • the rotating fixing assembly 22 includes a rotating groove 2111, a rotating column head 2112, a fixed connecting plate 2113 and a fixing bolt 2114.
  • the cross-section of the rotating groove 2111 is in a "T" shape, the rotating body 2112 is matched and arranged in the rotating groove 2111, and the upper side of the support rod 11 is fixed on one side.
  • the fixed connecting plate 2113 is provided with a bolt hole 21131, the inner wall of the bolt hole 21131 is provided with an internal thread, and the fixed bolt 2114 is matched through the bolt hole 21131.
  • the rotating column head 2112 is used for free selection in the rotating groove 2111 .
  • the fixed bolt 2114 can be rotated to move the upper part of the fixed bolt 2114 close to the main arm 231 to realize the overall fixed position of the rotating fixing assembly 22 .
  • the rotating arm 23 is in the shape of a cuboid.
  • the rotating arm 23 includes a main arm 231, a secondary arm 232 and a handle 233.
  • the bottom of one end of the main arm 231 is fixedly connected to the upper part of the rotating column head 2112, and the other end of the main arm 231 is fixedly connected to one end of the secondary arm 232.
  • the cross-sectional area of the primary arm 231 is larger than the cross-sectional area of the secondary arm 232 , and one end of the secondary arm 232 is fixedly connected to the handle 233 .
  • the suction cup assembly 24 includes a threaded rod 241 , a threaded hole 242 , a detachable connecting portion 243 and a suction cup 244 .
  • the threaded rod 241 can be rotated to control its up and down height, and the detachable connecting part 243 can quickly realize the combination and separation of the threaded rod 241 and the suction cup 244, so as to facilitate the installation and replacement of a suitable suction cup 244 to achieve efficient adsorption of crystals.
  • the threaded rod 241 is a rod-shaped structure.
  • the middle of the threaded rod 241 is provided with an external thread.
  • the upper part of the threaded rod 241 is fixed with a rotating head 2411.
  • the rotating head 2411 is in the shape of a three-dimensional polygon.
  • the threaded hole 242 is in the shape of a round hole, and the threaded hole 242 penetrates through the secondary arm 232 .
  • An internal thread is arranged in the threaded hole 242 , and the internal thread is matched with the internal thread of the threaded rod 241 .
  • the threaded rod 241 is screwed forward or backward through a threaded connection, so that the position of the threaded rod 241 can be controlled more accurately
  • the detachable connecting portion 243 includes a fixing groove 2431 , a bearing 2432 , a limiting protrusion ring 2433 and a limiting groove 2434 ,
  • the fixing groove 2431 is in the shape of a circular groove, and the bottom of the fixing groove 2431 is fixed to the suction cup 244
  • the inner fixed bearing 2432, the inner ring of the bearing 2432 is fixed with the limiting protrusion ring 2433
  • the limiting protrusion ring 2433 has a circular ring structure in the main body
  • the limiting protrusion ring 2433 has a "("-shaped cross section
  • the bottom of the threaded rod 241 A limit groove 2434 is opened, the limit groove 2434 surrounds the bottom of the threaded rod 241, the cross section of the limit groove 2434 is inverted " ⁇ ", and the limit protrusion ring 2433 is matched with the limit groove 2434.
  • the cooperation of the raised ring 2433 and the limiting groove 2434 can quickly realize the rapid insertion and extraction of the threaded rod 241, and the threaded rod 241 can be stably combined with the bearing 2432 after being inserted, and the two are not easily separated.
  • the setting of the fixing groove 2431 and the bearing 2432 enables the suction cup 244 to rotate relative to the threaded rod 241 inserted into the fixing groove 2431, which facilitates the grinding of the crystal during rotation and improves the grinding efficiency of the crystal.
  • the suction cup 244 is a metal bowl-shaped structure.
  • the upper side of the suction cup 244 is communicated with the vacuum tube 2441 , and a valve 2442 is arranged on the vacuum tube 2441 .
  • a rubber pad is fixed on the bottom edge of the suction cup 244, and the rubber pad surrounds the bottom edge of the suction cup 244.
  • the grinding disc assembly 3 includes a grinding chamber 31, a driving part 32 and a grinding disc 33, one side of the grinding chamber 31 is fixedly connected with the upper side of the support rod 11, the grinding chamber 31 is a rectangular hollow chamber, and the grinding chamber 31 has an upper opening shape, and the drive The part 32 drives the grinding disc 33 to rotate, and the grinding disc 33 is arranged in the lower part of the grinding chamber 31;
  • the drive part 32 includes a drive motor 321, a belt 322 and a pulley 323.
  • the drive motor 321 is fixed at the bottom of the grinding chamber 31.
  • the drive motor 321 drives the pulley 323 to rotate through the belt 322.
  • the pulley 323 is fixedly connected with the lower part of the connecting shaft 3231 and the upper part of the connecting shaft 3231. It is fixedly connected with the middle position of the bottom of the grinding disc 33 .
  • a crystal 34 is placed on the upper part of the grinding disc 33 , the bottom of the crystal 34 is close to the grinding disc 33 , and the upper part of the crystal 34 is close to the bottom opening of the suction cup 244 .
  • the upper part of the grinding disc 33 is provided with a laser range finder 331, the laser emission port of the laser range finder 331 faces the grinding disc 33, the upper part of the laser range finder 331 is connected with the fixing plate 332, and the fixing plate 332 is a three-dimensional plate structure, which is fixed One end of the plate 332 is fixedly connected to the bottom side of the threaded rod 241 .
  • a controller 333 is installed on the upper part of the fixing plate 332 , and the controller 333 is connected with the laser range finder 331 .
  • the laser range finder 331 is used to measure the polishing thickness of the crystal, and then the controller controls the lifting distance of the lifting motor 21 by analyzing and measuring the polishing data, so as to trim the polishing process and control the polishing thickness more accurately.
  • the monitoring room assembly 4 includes a monitoring room 41, a cleaning part 42 and a monitoring part 43.
  • One side of the monitoring room 41 is fixedly connected to the upper side of the support rod 11, the monitoring room 41 is a rectangular hollow structure, and the upper part of the monitoring room 41 is open.
  • One side of the monitoring room 41 is provided with a cleaning part 42, and the other side of the monitoring room 41 is provided with a monitoring part 43; the cleaning part in the monitoring room 41 is used to clean the surface of the crystal that has just been polished. Monitor and improve the quality of crystal products.
  • the monitoring room 41 includes the first side wall 411, the second side wall 412, the third side wall 413, the fourth side wall 414, the bottom plate 415 and the water outlet 416, the first side wall 411, the second side wall 412, the third side wall 413, and the fourth side wall. 414 are connected end to end to form a rectangular structure, the water outlet 416, the first side wall 411, the second side wall 412, the third side wall 413 and the fourth side wall 414.
  • Bottom plate 415 includes bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 and confluence groove 4155, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are all inclined Plate-like structure, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are inclined inward, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are connected end to end and A confluence groove 4155 is formed at the bottom, and a water outlet 416 is provided in the middle of the confluence groove 4155; In this way, the sewage generated by the cleaning part 42 to clean the lower surface of the crystal can directly enter the water outlet pipe 417 through the water outlet 416 and then enter the drainage groove 12 and then be discharged through the drainage groove 12 and the sewage discharge pipe 14 .
  • the cleaning part 42 includes a nozzle 421 and a blowing pipe 422.
  • the bottom of the nozzle 421 is fixed on the upper part of the second bottom plate 4152.
  • the nozzle 421 is located on the second bottom plate 4152 to facilitate the discharge of clean sewage, and the blowing pipe 422 is used to dry the water on the crystal surface in time to avoid subsequent influence on the monitoring of the crystal.
  • the number of the blowing pipes 422 is several, the blowing pipes 422 are hollow tubular structures, and the openings of the blowing pipes 422 are arranged upward.
  • the monitoring part 43 includes a light tube assembly 431 and a photographic assembly 432.
  • the bottoms of the light tube assembly 431 and the photographic assembly 432 are fixed on the upper part of the bottom plate-4151.
  • the light tubes in the light tube assembly 431 are distributed in an arc shape.
  • the photographing assembly 432 Through the irradiation of the lamp tube assembly 431, it is convenient for the photographing assembly 432 to monitor whether there are air bubbles inside the crystal, so as to determine the subsequent processing process of the crystal.
  • the lamp tube assembly 431 includes an upper frame 4311, a lower frame 4312 and a lamp tube 4313.
  • the upper frame 4311 and the lower frame 4312 are both arc-shaped.
  • the structural layout of the upper frame 4311 , the lower frame 4312 and the lamp tube 4313 is convenient for illuminating the crystal in an all-round way, which is convenient for the photographic assembly 432 to carry out subsequent monitoring.
  • the photographing assembly 432 is a hollow tubular structure, and the opening of the photographing assembly 432 is disposed upward.
  • the photographing component 432 can be connected with the display screen through a line, and the real-time image captured is put on the display screen, which is convenient for personnel to directly monitor the quality of the crystal, avoids the personnel constantly taking the crystal, and improves the processing efficiency of the crystal.
  • the lower part of the drainage groove 12 is fixed correspondingly to the filter screen 141 on the upper part of the sewage discharge pipe 14 through the sealing bottom plate 13, so as to realize the fixing of the bottom of the support rod 11;
  • the crystal 34 is placed on the grinding disc 33, the threaded rod 241 is inserted into the fixing groove 2431, the threaded rod 241 is rotated to make the suction cup 244 close to the upper surface of the crystal 34, and the suction cup 244 is fixedly connected to the upper surface of the crystal 34 by vacuuming;
  • Rotating the threaded rod 241 controls the fit between the crystal 34 and the grinding disc 33;
  • the height of the rotating arm 23 and the suction cup assembly 24 is controlled by the lifting motor 21 again, and the rotating arm 23 is rotated by the handle 233 to move the polished crystal 34 to the upper part of the monitoring chamber 41;
  • the crystal 34 is located on the upper part of the cleaning part 42, and the bottom of the crystal 34 is rinsed through the nozzle 421, and then the nozzle 421 is closed to rinse the crystal 34 through the blowing pipe 422 to dry the bottom surface of the crystal 34;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
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  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

An online monitoring system for an electrical device, belonging to the field of electrical devices. Said system comprises a support assembly (1), a rotating arm assembly (2), a grinding chamber assembly (3) and a monitoring chamber assembly (4); the rotating arm assembly (2) is provided on the support assembly (1), the grinding chamber assembly (3) is provided on one side of the support assembly (1), and the monitoring chamber assembly (4) is provided on the other side of the support assembly (1), the grinding chamber assembly (3) and the monitoring chamber assembly (4) are correspondingly arranged, and the rotating arm assembly (2) rotates between the grinding chamber assembly (3) and the monitoring chamber assembly (4). The electrical device operates stably, and the object of controlling the product quality can be achieved by performing monitoring in real time during operation, the quality being stable, and the use efficiency of the device being high.

Description

一种电力设备在线监测系统An online monitoring system for power equipment 技术领域technical field
本发明属于电力设备领域,具体涉及一种电力设备在线监测系统。The invention belongs to the field of power equipment, and in particular relates to an on-line monitoring system for power equipment.
背景技术Background technique
电力设备状态监测的目的是采用有效的检测手段和分析诊断技术,及时、准确的掌握设备运行状态,保证设备的可靠和经济运行。广义的电力设备涉及到通过电力驱动的各种设备,电力设备监测也是一个系统工程,如在设备运行中其对产品的准确合理加工、检测,使得电力设备本身在加工过程中更加准确高效。The purpose of state monitoring of power equipment is to use effective detection methods and analysis and diagnosis techniques to timely and accurately grasp the operating status of the equipment and ensure the reliable and economical operation of the equipment. Power equipment in a broad sense involves various equipment driven by electricity, and power equipment monitoring is also a systematic project, such as accurate and reasonable processing and detection of products during equipment operation, making the power equipment itself more accurate and efficient in the processing process.
发明内容SUMMARY OF THE INVENTION
为解决现有技术的问题,本发明提供了一种电力设备在线监测系统。In order to solve the problems of the prior art, the present invention provides an on-line monitoring system for power equipment.
为了达到上述目的,本发明采用以下技术方案:一种电力设备在线监测系统,包括支架组件、旋转臂组件、打磨室组件和监测室组件,支架组件上部设置旋转臂组件,支架组件一侧设置打磨室组件,支架组件另一侧设置监测室组件,打磨盘组件和监测室组件相对应设置,旋转臂组件在打磨室组件和监测室组件之间旋转;In order to achieve the above purpose, the present invention adopts the following technical solutions: an on-line monitoring system for power equipment, including a bracket assembly, a rotating arm assembly, a grinding chamber assembly and a monitoring chamber assembly, the upper part of the bracket assembly is provided with a rotating arm assembly, and one side of the bracket assembly is provided with a polishing The chamber assembly, the monitoring chamber assembly is arranged on the other side of the bracket assembly, the grinding disc assembly and the monitoring chamber assembly are correspondingly arranged, and the rotating arm assembly rotates between the grinding chamber assembly and the monitoring chamber assembly;
旋转臂组件包括升降电机、旋转固定组件、旋转臂和吸盘组件,升降电机底部固定于支架组件上,升降电机上部与旋转固定组件相连接,旋转固定组件与旋转臂相连接,旋转臂横向设置,吸盘组件穿过旋转臂,吸盘组件竖向设置,吸盘组件与支架杆相平行;The rotating arm assembly includes a lifting motor, a rotating fixing assembly, a rotating arm and a suction cup assembly. The bottom of the lifting motor is fixed on the bracket assembly, the upper part of the lifting motor is connected with the rotating fixing assembly, the rotating fixing assembly is connected with the rotating arm, and the rotating arm is arranged horizontally. The suction cup assembly passes through the rotating arm, the suction cup assembly is arranged vertically, and the suction cup assembly is parallel to the support rod;
打磨盘组件包括打磨室、驱动部和打磨盘,打磨室一侧与支架杆上部一侧相固定连接,打磨室为矩形中空室,打磨室呈上部开口状,驱动部带动打磨盘转动,打磨盘设置于打磨室内下部;The grinding disc assembly includes a grinding chamber, a driving part and a grinding disc. One side of the grinding chamber is fixedly connected to the upper side of the support rod. The grinding chamber is a rectangular hollow chamber with an upper opening. The driving part drives the grinding disc to rotate, and the grinding disc Set in the lower part of the grinding chamber;
监测室组件包括监测室、清洗部和监测部,监测室一侧与支架杆上部一侧相固定连接,监测室为矩形状中空结构,监测室上部呈开口状,监测室内部一侧设置清洗部,监测室内部另一侧设置监测部。The monitoring room assembly includes a monitoring room, a cleaning part and a monitoring part. One side of the monitoring room is fixedly connected to the upper side of the support rod. The monitoring room is a rectangular hollow structure. , the other side of the monitoring room is equipped with a monitoring department.
所述支架组件包括支架杆、排水槽和密封底板,支架杆为圆杆状,支架杆一侧与打磨室组件侧壁相固定连接,支架杆另一侧与监测室组件侧壁相固定连接,支架杆内靠下部开设游排水槽,排水槽为中空立体柱状结构,排水槽高度为支架杆长度的1/4,支架杆底部环绕固定密封底板,密封底板中部开设支架安装孔,支架杆底部穿过支架安装孔,支架安装孔为圆孔状,支架杆匹配穿过支架安装孔,支架杆与支架安装孔侧壁相贴近并且相固定连接,密封底板选用橡胶材质构成。The support assembly includes a support rod, a drainage groove and a sealing bottom plate, the support rod is in the shape of a round rod, one side of the support rod is fixedly connected with the side wall of the grinding chamber assembly, and the other side of the support rod is fixedly connected with the side wall of the monitoring chamber assembly, The bottom of the support rod is provided with a swimming drainage groove. The drainage groove is a hollow three-dimensional column structure. The height of the drainage groove is 1/4 of the length of the support rod. The bottom of the support rod surrounds the fixed sealing bottom plate. Through the bracket installation hole, the bracket installation hole is in the shape of a round hole, the bracket rod is matched through the bracket installation hole, the bracket rod and the side wall of the bracket installation hole are close to and fixedly connected, and the sealing bottom plate is made of rubber material.
所述密封底板为圆盘状结构,密封底板外围靠近边缘的位置处通过螺栓与地面A相固定连接。The sealing bottom plate is a disc-shaped structure, and the position near the edge of the sealing bottom plate is fixedly connected with the ground A through bolts.
地面A处设置污水排出管,污水排出管上部固定滤网片,污水排出管与排水槽直径大小相匹配一致,滤网片为圆形状,滤网片上部凸入至排水槽内,滤网片中轴线与排水槽中轴线相重合,密封底板底部贴近地面A,滤网片上端面位于密封底板底端面上部。A sewage discharge pipe is set at the ground A. The upper part of the sewage discharge pipe is fixed with a filter screen. The diameter of the sewage discharge pipe and the drainage groove is the same. The central axis coincides with the central axis of the drainage groove, the bottom of the sealing bottom plate is close to the ground A, and the upper end surface of the filter screen is located on the upper part of the bottom end surface of the sealing bottom plate.
所述升降电机底部垂直固定于支架杆上部,升降电机上部与支撑座相固定连接,支撑座为圆柱状,支撑座上部设置旋转固定组件;所述旋转固定组件包括旋转槽、旋转柱头、固定连接板和固定螺栓,旋转槽截面呈“T”状,旋转主体匹配设置于旋转槽内,支架杆上部一侧固定有固定连接板,固定连接板上设置螺栓孔,螺栓孔内壁设置内螺纹,固定螺栓匹配穿过螺栓孔,固定螺栓上部抵近旋转臂组件底壁一侧。The bottom of the lifting motor is vertically fixed on the upper part of the support rod, the upper part of the lifting motor is fixedly connected with the support seat, the support seat is cylindrical, and the upper part of the support seat is provided with a rotating fixing component; the rotating fixing component includes a rotating slot, a rotating column head, and a fixed connection. Plate and fixing bolt, the cross section of the rotating groove is "T" shape, the rotating body is matched and set in the rotating groove, the upper side of the bracket rod is fixed with a fixed connecting plate, the fixed connecting plate is provided with bolt holes, and the inner wall of the bolt holes is provided with internal threads for fixing The bolts are matched through the bolt holes, and the upper part of the fixing bolts is close to the bottom wall of the rotating arm assembly.
所述旋转臂为长方体状,旋转臂包括主臂、次臂和把手,主臂一端底 部与旋转柱头上部相固定连接,主臂另一端与次臂一端相固定连接,主臂横截面积大于次臂横截面积,次臂一端与把手相固定连接。The rotating arm is in the shape of a cuboid. The rotating arm includes a main arm, a secondary arm and a handle. The bottom of one end of the main arm is fixedly connected to the upper part of the rotating column head, and the other end of the main arm is fixedly connected to one end of the secondary arm. The cross-sectional area of the main arm is larger than that of the secondary arm. The cross-sectional area of the arm, and one end of the secondary arm is fixedly connected to the handle.
所述吸盘组件包括螺纹杆、螺纹孔、可拆卸连接部和吸盘,螺纹杆穿过螺纹孔后螺纹杆底部通过可拆卸连接部与吸盘上部相连接;所述螺纹杆为杆状结构,螺纹杆中部设置外螺纹,螺纹杆上部固定旋转头,旋转头为立体多边形状,螺纹孔为圆孔状,螺纹孔贯通开设于次臂上,螺纹孔内设置内螺纹,该内螺纹与螺纹杆的内螺纹相匹配设置;可拆卸连接部包括固定槽、轴承、限位凸起圈和限位凹槽,固定槽为圆形凹槽状,固定槽底部固定于吸盘上,内固定轴承,轴承内圈固定限位凸起圈,限位凸起圈主体为圆形环状结构,限位凸起圈截面为“︵”状,螺纹杆底部开设限位凹槽,限位凹槽环绕螺纹杆底部一周,限位凹槽截面呈倒“⌒”,限位凸起圈与限位凹槽相匹配设置;吸盘为金属碗状结构,吸盘上部一侧与真空管相连通,真空管上设置阀门。The suction cup assembly includes a threaded rod, a threaded hole, a detachable connection part and a suction cup. After the threaded rod passes through the threaded hole, the bottom of the threaded rod is connected with the upper part of the suction cup through the detachable connection part; the threaded rod is a rod-shaped structure, and the threaded rod The middle part is provided with an external thread, the upper part of the threaded rod is fixed with a rotating head, the rotating head is in the shape of a three-dimensional polygon, and the threaded hole is in the shape of a round hole. The threads are matched and set; the detachable connection part includes a fixed groove, a bearing, a limit raised ring and a limit groove, the fixed groove is a circular groove, the bottom of the fixed groove is fixed on the suction cup, the inner fixed bearing, the bearing inner ring Fix the limit raised ring, the main body of the limit raised ring is a circular ring structure, the cross section of the limit raised ring is "︵" shape, the bottom of the threaded rod is provided with a limit groove, and the limit groove surrounds the bottom of the threaded rod , the cross section of the limit groove is inverted "⌒", the limit protrusion ring is matched with the limit groove; the suction cup is a metal bowl-shaped structure, the upper side of the suction cup is connected with the vacuum tube, and the vacuum tube is provided with a valve.
所述监测室包括侧壁一、侧壁二、侧壁三、侧壁四、底部板和出水口,侧壁一、侧壁二、侧壁三、侧壁四首尾相接构成一个矩形状结构,侧壁一、侧壁二、侧壁三、侧壁四底部固定底部板,底部板下部设置出水口;底部板包括底部板一、底部板二、底部板三、底部板四和汇流槽,底部板一、底部板二、底部板三、底部板四均为倾斜板状结构,底部板一、底部板二、底部板三、底部板四朝内倾斜,底部板一、底部板二、底部板三、底部板四首尾相接并且在底部形成汇流槽,汇流槽中部开设出水口;出水口与出水管相连接,出水管的出水端与排水槽上部一侧相连通。The monitoring room includes one side wall, two side walls, three side walls, four side walls, a bottom plate and a water outlet, and one side wall, two side walls, three side walls and four side walls are connected end to end to form a rectangular structure , side wall 1, side wall 2, side wall 3, side wall 4 bottom fixed bottom plate, bottom plate set water outlet; bottom plate includes bottom plate 1, bottom plate 2, bottom plate 3, bottom plate 4 and confluence groove, Bottom plate 1, bottom plate 2, bottom plate 3, and bottom plate 4 are all inclined plate-like structures. Bottom plate 1, bottom plate 2, bottom plate 3, and bottom plate 4 are inclined inward. The third plate and the bottom plate are connected end-to-end and form a confluence groove at the bottom, and a water outlet is set in the middle of the confluence groove;
所述清洗部包括喷嘴和吹风管,喷嘴底部固定于底部板二上部,喷嘴开口朝上,喷嘴呈圆形分布于底部板二上,喷嘴之间设置吹风管;吹风管 数量为若干个,吹风管为中空管状结构,吹风管开口朝上设置。The cleaning part includes a nozzle and a blowing pipe, the bottom of the nozzle is fixed on the upper part of the second bottom plate, the nozzle opening is upward, the nozzles are distributed on the second bottom plate in a circular shape, and a blowing pipe is arranged between the nozzles; The pipe is a hollow tubular structure, and the opening of the blowing pipe is arranged upward.
所述监测部包括灯管组件和摄影组件,灯管组件和摄影组件底部均固定于底部板一上部,灯管组件内的灯管呈圆弧状分布,灯管组件数量为两个且相对应设置,摄影组件设置于两个灯管组件之间。通过灯管组件的照射,灯管组件包括上框架、下框架和灯管,上框架和下框架均为圆弧状,上框架与下框架相对应设置,上框架与下框架之间均有固定灯管,灯管竖直固定,下框架底部固定于底部板一上部。上框架、下框架和灯管的结构布局便于全面的照射水晶,便于摄影组件进行后续的监测;摄影组件为中空管状结构,摄影组件开口朝上设置。The monitoring part includes a lamp tube assembly and a photographic assembly. The bottoms of the lamp tube assembly and the photographic assembly are fixed on an upper part of the bottom plate. The lamp tubes in the lamp tube assembly are distributed in an arc shape, and the number of lamp tube assemblies is two and corresponds to set, the photographing component is set between the two light tube components. Through the illumination of the lamp tube assembly, the lamp tube assembly includes an upper frame, a lower frame and a lamp tube, the upper frame and the lower frame are arc-shaped, the upper frame and the lower frame are arranged correspondingly, and the upper frame and the lower frame are fixed between The lamp tube is fixed vertically, and the bottom of the lower frame is fixed on the upper part of the bottom plate. The structural layout of the upper frame, the lower frame and the lamp tube is convenient for the comprehensive irradiation of the crystal, which is convenient for the follow-up monitoring of the photographic component; the photographic component is a hollow tubular structure, and the opening of the photographic component is arranged upward.
与现有技术相比,发明的有益效果是:本电力设备运行稳定,运行过程可以通过实时监测达到控制产品质量的目的,质量稳定,设备使用效率高。Compared with the prior art, the invention has the beneficial effects that the power equipment operates stably, the operation process can achieve the purpose of controlling product quality through real-time monitoring, the quality is stable, and the equipment use efficiency is high.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显。Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings.
图1是本发明主视结构示意图。FIG. 1 is a schematic view of the front structure of the present invention.
图2是本发明俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图3是图1中B处结构示意图。FIG. 3 is a schematic view of the structure at B in FIG. 1 .
图4是图1中C处结构示意图。FIG. 4 is a schematic view of the structure at C in FIG. 1 .
图5是图1中D处结构示意图。FIG. 5 is a schematic diagram of the structure at D in FIG. 1 .
图6是本发明中污水排出管立体结构示意图。6 is a schematic diagram of the three-dimensional structure of the sewage discharge pipe in the present invention.
具体实施方式detailed description
下面通过实施例对本发明做进一步详细说明,实施例仅用来说明本发 明,并不限制本发明的范围。The present invention is described in further detail below by the examples, and the examples are only used to illustrate the present invention and do not limit the scope of the present invention.
请参阅图1-6所示的一种电力设备在线监测系统,包括支架组件1、旋转臂组件2、打磨室组件3和监测室组件4,支架组件1上部设置旋转臂组件2,支架组件1一侧设置打磨室组件3,支架组件1另一侧设置监测室组件4,打磨盘组件3和监测室组件4相对应设置,旋转臂组件2在打磨室组件3和监测室组件4之间旋转。支架组件1一方面起到支撑旋转臂组件2、打磨室组件3和监测室组件4的作用,支架组件1另一方面起到将监测室组件4产生的污水及时排出至下水管道内的作用,旋转臂组件2用于带动需要打磨的水晶在打磨室组件3和监测室组件4内移动,以便于及时观测打磨情况,旋转臂组件2可以直接将水晶下压在打磨室组件3内进行打磨,同时根据打磨厚度及时下压水晶从而避免了人为打磨的误差,监测室组件4用于清洗水晶底部,同时通过摄像头及时观察打磨后的水晶有无气泡。Please refer to an online monitoring system for power equipment shown in Figures 1-6, including a bracket assembly 1, a rotating arm assembly 2, a grinding chamber assembly 3 and a monitoring chamber assembly 4. The upper part of the bracket assembly 1 is provided with a rotating arm assembly 2, and the bracket assembly 1 A grinding chamber assembly 3 is provided on one side, a monitoring chamber assembly 4 is provided on the other side of the bracket assembly 1, the grinding disc assembly 3 and the monitoring chamber assembly 4 are correspondingly arranged, and the rotating arm assembly 2 rotates between the grinding chamber assembly 3 and the monitoring chamber assembly 4 . On the one hand, the bracket assembly 1 plays the role of supporting the rotating arm assembly 2, the grinding chamber assembly 3 and the monitoring chamber assembly 4. On the other hand, the bracket assembly 1 plays the role of discharging the sewage generated by the monitoring chamber assembly 4 into the sewer pipe in time, The rotating arm assembly 2 is used to drive the crystal that needs to be polished to move in the grinding chamber assembly 3 and the monitoring chamber assembly 4, so as to observe the grinding situation in time. The rotating arm assembly 2 can directly press the crystal down in the grinding chamber assembly 3 for grinding. At the same time, the crystal is pressed down in time according to the grinding thickness to avoid the error of manual grinding. The monitoring room component 4 is used to clean the bottom of the crystal, and at the same time, the camera is used to observe whether there are air bubbles in the polished crystal.
请重点参阅图1、3,支架组件1包括支架杆11、排水槽12和密封底板13,支架杆11为圆杆状,支架杆11一侧与打磨室组件3侧壁相固定连接,支架杆11另一侧与监测室组件4侧壁相固定连接,支架杆11内靠下部开设游排水槽12,排水槽12为中空立体柱状结构,排水槽12高度为支架杆11长度的1/4,支架杆11底部环绕固定密封底板13,密封底板13中部开设支架安装孔131,支架杆11底部穿过支架安装孔131,支架安装孔131为圆孔状,支架杆11匹配穿过支架安装孔131,支架杆11与支架安装孔131侧壁相贴近并且相固定连接,密封底板13选用橡胶材质构成。支架杆11起到支撑作用,而排水槽12则起到排污作用,密封底板13一方面起到固定支架杆11的作用,另一方面密封底板13避免从排水槽12排出 的污水从密封底板13溢出。Please refer to Figures 1 and 3. The bracket assembly 1 includes a bracket rod 11, a drainage groove 12 and a sealing bottom plate 13. The bracket rod 11 is in the shape of a round rod. One side of the bracket rod 11 is fixedly connected to the side wall of the grinding chamber assembly 3. The bracket rod The other side of 11 is fixedly connected with the side wall of the monitoring room assembly 4, and the lower part of the support rod 11 is provided with a swimming drainage groove 12. The bottom of the bracket rod 11 surrounds the fixed sealing bottom plate 13 , a bracket mounting hole 131 is defined in the middle of the sealing bottom plate 13 , the bottom of the bracket rod 11 passes through the bracket mounting hole 131 , the bracket mounting hole 131 is a round hole, and the bracket rod 11 matches through the bracket mounting hole 131 , the bracket rod 11 is close to the side wall of the bracket installation hole 131 and is fixedly connected, and the sealing bottom plate 13 is made of rubber material. The support rod 11 plays a supporting role, and the drainage groove 12 plays a role of sewage discharge. On the one hand, the sealing bottom plate 13 plays the role of fixing the supporting rod 11, and on the other hand, the sealing bottom plate 13 prevents the sewage discharged from the drainage groove 12 from being discharged from the sealing bottom plate 13. overflow.
密封底板13为圆盘状结构,密封底板13外围靠近边缘的位置处通过螺栓与地面A相固定连接。密封底板13一方面起到固定支架杆11的作用,另一方面密封底板13利用其自身的橡胶特性与地面起到密封作用,避免排水槽12内的水外溢。The sealing bottom plate 13 is a disc-shaped structure, and the outer periphery of the sealing bottom plate 13 is fixedly connected to the ground A through bolts at a position close to the edge. On the one hand, the sealing bottom plate 13 plays the role of fixing the support rod 11 , and on the other hand, the sealing bottom plate 13 uses its own rubber properties to seal with the ground to prevent the water in the drainage groove 12 from overflowing.
地面A处设置污水排出管14,污水排出管14上部固定滤网片141,污水排出管14与排水槽12直径大小相匹配一致,滤网片141为圆形状,滤网片141上部凸入至排水槽12内,这样便于污水进入至污水排出管14,滤网片141中轴线与排水槽12中轴线相重合,密封底板13底部贴近地面A,滤网片141上端面位于密封底板13底端面上部。A sewage discharge pipe 14 is set at the ground A, the upper part of the sewage discharge pipe 14 is fixed with a filter screen 141, the diameter of the sewage discharge pipe 14 and the drainage groove 12 is matched, the filter screen 141 is circular, and the upper part of the filter screen 141 protrudes to the In the drainage groove 12, it is convenient for the sewage to enter the sewage discharge pipe 14, the central axis of the filter screen 141 is coincident with the central axis of the drainage groove 12, the bottom of the sealing bottom plate 13 is close to the ground A, and the upper end surface of the filtering screen sheet 141 is located on the bottom end surface of the sealing bottom plate 13. upper.
污水排出管14上部设置聚流槽142,聚流槽142为半球状中空结构,聚流槽142直径大于污水排出管14直径,污水排出管14中轴线与聚流槽142中轴线重合,滤网片141固定于聚流槽142上部边缘,聚流槽142位于滤网片141正下部;聚流槽142避免在污水大量涌入污水排出管14造成水流溢出污水排出管14另外聚流槽142也便于污水流入至污水排出管14内。The upper part of the sewage discharge pipe 14 is provided with a condensing groove 142. The condensing groove 142 is a hemispherical hollow structure. The diameter of the concentrating groove 142 is larger than the diameter of the sewage discharge pipe 14. The sheet 141 is fixed on the upper edge of the condensing groove 142, and the condensing groove 142 is located at the lower part of the filter screen sheet 141; It is convenient for the sewage to flow into the sewage discharge pipe 14 .
旋转臂组件2包括升降电机21、旋转固定组件22、旋转臂23和吸盘组件24,升降电机21底部固定于支架组件1上,升降电机21上部与旋转固定组件22相连接,旋转固定组件22与旋转臂23相连接,旋转臂23横向设置,吸盘组件24穿过旋转臂23,吸盘组件24竖向设置,吸盘组件24与支架杆11相平行。升降电机21用于控制旋转固定组件22、旋转臂23的高度进而最终控制吸盘组件24的高度,旋转臂23可以在需要时候通过人工进行旋转操作移位,吸盘组件24用于吸附待打磨水晶或打磨后的水晶,从而便于带动水晶移位。The rotating arm assembly 2 includes a lifting motor 21, a rotating fixing assembly 22, a rotating arm 23 and a suction cup assembly 24. The bottom of the lifting motor 21 is fixed on the bracket assembly 1, the upper part of the lifting motor 21 is connected with the rotating fixing assembly 22, and the rotating fixing assembly 22 is connected with The rotating arm 23 is connected, the rotating arm 23 is arranged horizontally, the suction cup assembly 24 passes through the rotating arm 23, the suction cup assembly 24 is arranged vertically, and the suction cup assembly 24 is parallel to the support rod 11. The lift motor 21 is used to control the height of the rotating fixed assembly 22, the rotating arm 23 and finally the height of the suction cup assembly 24. The rotating arm 23 can be manually rotated and displaced when necessary, and the suction cup assembly 24 is used to adsorb the crystal to be polished or After polishing the crystal, it is convenient to drive the crystal to shift.
请重点参阅图4,升降电机21底部垂直固定于支架杆11上部,升降电机21上部与支撑座211相固定连接,支撑座211为圆柱状,支撑座211上部设置旋转固定组件22;Please refer to FIG. 4 , the bottom of the lift motor 21 is vertically fixed on the upper part of the support rod 11 , the upper part of the lift motor 21 is fixedly connected with the support base 211 , the support base 211 is cylindrical, and the upper part of the support base 211 is provided with a rotating fixing component 22 ;
旋转固定组件22包括旋转槽2111、旋转柱头2112、固定连接板2113和固定螺栓2114,旋转槽2111截面呈“T”状,旋转主体2112匹配设置于旋转槽2111内,支架杆11上部一侧固定有固定连接板2113,固定连接板2113上设置螺栓孔21131,螺栓孔21131内壁设置内螺纹,固定螺栓2114匹配穿过螺栓孔21131,固定螺栓2114上部抵近旋转臂组件2底壁一侧。旋转柱头2112用于在旋转槽2111内自由选择,当需要位置固定时可以通过固定螺栓2114旋转从而将固定螺栓2114上部抵近主臂231从而实现旋转固定组件22整体的位置固定。The rotating fixing assembly 22 includes a rotating groove 2111, a rotating column head 2112, a fixed connecting plate 2113 and a fixing bolt 2114. The cross-section of the rotating groove 2111 is in a "T" shape, the rotating body 2112 is matched and arranged in the rotating groove 2111, and the upper side of the support rod 11 is fixed on one side. There is a fixed connecting plate 2113. The fixed connecting plate 2113 is provided with a bolt hole 21131, the inner wall of the bolt hole 21131 is provided with an internal thread, and the fixed bolt 2114 is matched through the bolt hole 21131. The rotating column head 2112 is used for free selection in the rotating groove 2111 . When the fixed position is required, the fixed bolt 2114 can be rotated to move the upper part of the fixed bolt 2114 close to the main arm 231 to realize the overall fixed position of the rotating fixing assembly 22 .
旋转臂23为长方体状,旋转臂23包括主臂231、次臂232和把手233,主臂231一端底部与旋转柱头2112上部相固定连接,主臂231另一端与次臂232一端相固定连接,主臂231横截面积大于次臂232横截面积,次臂232一端与把手233相固定连接。The rotating arm 23 is in the shape of a cuboid. The rotating arm 23 includes a main arm 231, a secondary arm 232 and a handle 233. The bottom of one end of the main arm 231 is fixedly connected to the upper part of the rotating column head 2112, and the other end of the main arm 231 is fixedly connected to one end of the secondary arm 232. The cross-sectional area of the primary arm 231 is larger than the cross-sectional area of the secondary arm 232 , and one end of the secondary arm 232 is fixedly connected to the handle 233 .
吸盘组件24包括螺纹杆241、螺纹孔242、可拆卸连接部243和吸盘244,螺纹杆241穿过螺纹孔242后螺纹杆241底部通过可拆卸连接部243与吸盘244上部相连接。螺纹杆241可以通过旋转控制其上下升降高度,通过可拆卸连接部243可以快速的实现螺纹杆241与吸盘244的结合与分离,从而便于安装更换合适的吸盘244从而实现对水晶的高效吸附。The suction cup assembly 24 includes a threaded rod 241 , a threaded hole 242 , a detachable connecting portion 243 and a suction cup 244 . The threaded rod 241 can be rotated to control its up and down height, and the detachable connecting part 243 can quickly realize the combination and separation of the threaded rod 241 and the suction cup 244, so as to facilitate the installation and replacement of a suitable suction cup 244 to achieve efficient adsorption of crystals.
螺纹杆241为杆状结构,螺纹杆241中部设置外螺纹,螺纹杆241上部固定旋转头2411,旋转头2411为立体多边形状,旋转头2411便于通过旋转头2411对螺纹杆241进行旋转。The threaded rod 241 is a rod-shaped structure. The middle of the threaded rod 241 is provided with an external thread. The upper part of the threaded rod 241 is fixed with a rotating head 2411. The rotating head 2411 is in the shape of a three-dimensional polygon.
螺纹孔242为圆孔状,螺纹孔242贯通开设于次臂232上,螺纹孔242内设置内螺纹,该内螺纹与螺纹杆241的内螺纹相匹配设置。螺纹杆241通过螺纹连接的方式进行旋进或后退这样可以较为精确的控制螺纹杆241的位置The threaded hole 242 is in the shape of a round hole, and the threaded hole 242 penetrates through the secondary arm 232 . An internal thread is arranged in the threaded hole 242 , and the internal thread is matched with the internal thread of the threaded rod 241 . The threaded rod 241 is screwed forward or backward through a threaded connection, so that the position of the threaded rod 241 can be controlled more accurately
请重点参阅图5,可拆卸连接部243包括固定槽2431、轴承2432、限位凸起圈2433和限位凹槽2434,固定槽2431为圆形凹槽状,固定槽2431底部固定于吸盘244上,内固定轴承2432,轴承2432内圈固定限位凸起圈2433,限位凸起圈2433主体为圆形环状结构,限位凸起圈2433截面为“︵”状,螺纹杆241底部开设限位凹槽2434,限位凹槽2434环绕螺纹杆241底部一周,限位凹槽2434截面呈倒“⌒”,限位凸起圈2433与限位凹槽2434相匹配设置。通过限位凸起圈2433和限位凹槽2434的配合可以快速的实现螺纹杆241的快速插入和拔出,并且螺纹杆241插入后可以较为稳定的与轴承2432相结合,两者不容易分离。另外通过固定槽2431与轴承2432的设置使得吸盘244相对于插入固定槽2431的螺纹杆241可以相对转动,这样便于水晶在转动中实现打磨作业,提高了水晶的打磨效率。Please refer to FIG. 5 , the detachable connecting portion 243 includes a fixing groove 2431 , a bearing 2432 , a limiting protrusion ring 2433 and a limiting groove 2434 , the fixing groove 2431 is in the shape of a circular groove, and the bottom of the fixing groove 2431 is fixed to the suction cup 244 On the upper, the inner fixed bearing 2432, the inner ring of the bearing 2432 is fixed with the limiting protrusion ring 2433, the limiting protrusion ring 2433 has a circular ring structure in the main body, the limiting protrusion ring 2433 has a "︵"-shaped cross section, and the bottom of the threaded rod 241 A limit groove 2434 is opened, the limit groove 2434 surrounds the bottom of the threaded rod 241, the cross section of the limit groove 2434 is inverted "⌒", and the limit protrusion ring 2433 is matched with the limit groove 2434. Through the limit The cooperation of the raised ring 2433 and the limiting groove 2434 can quickly realize the rapid insertion and extraction of the threaded rod 241, and the threaded rod 241 can be stably combined with the bearing 2432 after being inserted, and the two are not easily separated. The setting of the fixing groove 2431 and the bearing 2432 enables the suction cup 244 to rotate relative to the threaded rod 241 inserted into the fixing groove 2431, which facilitates the grinding of the crystal during rotation and improves the grinding efficiency of the crystal.
吸盘244为金属碗状结构,吸盘244上部一侧与真空管2441相连通,真空管2441上设置阀门2442。吸盘244底部边缘固定设置橡胶垫,橡胶垫环绕吸盘244底部边缘一周,通过真空吸附力的作用可以牢固的实现吸盘244与水晶的固定结构在需要两者分离时直接切断真空的通入即可实现两者的快速分离。The suction cup 244 is a metal bowl-shaped structure. The upper side of the suction cup 244 is communicated with the vacuum tube 2441 , and a valve 2442 is arranged on the vacuum tube 2441 . A rubber pad is fixed on the bottom edge of the suction cup 244, and the rubber pad surrounds the bottom edge of the suction cup 244. Through the action of vacuum adsorption force, the fixed structure of the suction cup 244 and the crystal can be firmly realized. When it is necessary to separate the two, the vacuum can be directly cut off. A quick separation of the two.
打磨盘组件3包括打磨室31、驱动部32和打磨盘33,打磨室31一侧与支架杆11上部一侧相固定连接,打磨室31为矩形中空室,打磨室31呈上部开口状,驱动部32带动打磨盘33转动,打磨盘33设置于打磨室 31内下部;The grinding disc assembly 3 includes a grinding chamber 31, a driving part 32 and a grinding disc 33, one side of the grinding chamber 31 is fixedly connected with the upper side of the support rod 11, the grinding chamber 31 is a rectangular hollow chamber, and the grinding chamber 31 has an upper opening shape, and the drive The part 32 drives the grinding disc 33 to rotate, and the grinding disc 33 is arranged in the lower part of the grinding chamber 31;
驱动部32包括驱动电机321、皮带322和皮带轮323,驱动电机321固定于打磨室31底部,驱动电机321通过皮带322带动皮带轮323转动,皮带轮323与连接轴3231下部相固定连接,连接轴3231上部与打磨盘33底部中间位置相固定连接。The drive part 32 includes a drive motor 321, a belt 322 and a pulley 323. The drive motor 321 is fixed at the bottom of the grinding chamber 31. The drive motor 321 drives the pulley 323 to rotate through the belt 322. The pulley 323 is fixedly connected with the lower part of the connecting shaft 3231 and the upper part of the connecting shaft 3231. It is fixedly connected with the middle position of the bottom of the grinding disc 33 .
优选的打磨盘33上部放置水晶体34,水晶体34底部贴近打磨盘33,水晶体34上部与吸盘244底部开口相贴近。Preferably, a crystal 34 is placed on the upper part of the grinding disc 33 , the bottom of the crystal 34 is close to the grinding disc 33 , and the upper part of the crystal 34 is close to the bottom opening of the suction cup 244 .
优选的打磨盘33上部设置激光测距仪331,激光测距仪331的激光射出口朝向打磨盘33,激光测距仪331上部与固定板332相连接,固定板332为立体板状结构,固定板332一端与螺纹杆241底部一侧相固定连接。固定板332上部安装控制器333,控制器333与激光测距仪331相连接。激光测距仪331用于测量水晶的打磨厚度,然后通过分析测量打磨数据通过控制器控制升降电机21的升降距离,从而修整打磨过程,较为精确的控制打磨厚度。Preferably, the upper part of the grinding disc 33 is provided with a laser range finder 331, the laser emission port of the laser range finder 331 faces the grinding disc 33, the upper part of the laser range finder 331 is connected with the fixing plate 332, and the fixing plate 332 is a three-dimensional plate structure, which is fixed One end of the plate 332 is fixedly connected to the bottom side of the threaded rod 241 . A controller 333 is installed on the upper part of the fixing plate 332 , and the controller 333 is connected with the laser range finder 331 . The laser range finder 331 is used to measure the polishing thickness of the crystal, and then the controller controls the lifting distance of the lifting motor 21 by analyzing and measuring the polishing data, so as to trim the polishing process and control the polishing thickness more accurately.
监测室组件4包括监测室41、清洗部42和监测部43,监测室41一侧与支架杆11上部一侧相固定连接,监测室41为矩形状中空结构,监测室41上部呈开口状,监测室41内部一侧设置清洗部42,监测室41内部另一侧设置监测部43;监测室41内的清理部用于对刚打磨好的水晶表面进行清洗,监测部43通过对水晶里面气泡进行监测,提高水晶产品的品质。The monitoring room assembly 4 includes a monitoring room 41, a cleaning part 42 and a monitoring part 43. One side of the monitoring room 41 is fixedly connected to the upper side of the support rod 11, the monitoring room 41 is a rectangular hollow structure, and the upper part of the monitoring room 41 is open. One side of the monitoring room 41 is provided with a cleaning part 42, and the other side of the monitoring room 41 is provided with a monitoring part 43; the cleaning part in the monitoring room 41 is used to clean the surface of the crystal that has just been polished. Monitor and improve the quality of crystal products.
监测室41包括侧壁一411、侧壁二412、侧壁三413、侧壁四414、底部板415和出水口416,侧壁一411、侧壁二412、侧壁三413、侧壁四414首尾相接构成一个矩形状结构,出水口416,侧壁一411、侧壁二412、侧壁三413、侧壁四414底部固定底部板415,底部板415下部设置出水口 416。The monitoring room 41 includes the first side wall 411, the second side wall 412, the third side wall 413, the fourth side wall 414, the bottom plate 415 and the water outlet 416, the first side wall 411, the second side wall 412, the third side wall 413, and the fourth side wall. 414 are connected end to end to form a rectangular structure, the water outlet 416, the first side wall 411, the second side wall 412, the third side wall 413 and the fourth side wall 414.
底部板415包括底部板一4151、底部板二4152、底部板三4153、底部板四4154和汇流槽4155,底部板一4151、底部板二4152、底部板三4153、底部板四4154均为倾斜板状结构,底部板一4151、底部板二4152、底部板三4153、底部板四4154朝内倾斜,底部板一4151、底部板二4152、底部板三4153、底部板四4154首尾相接并且在底部形成汇流槽4155,汇流槽4155中部开设出水口416;出水口416与出水管417相连接,出水管417的出水端与排水槽12上部一侧相连通。这样便于清洗部42清洗水晶下表面产生的污水可以直接经过出水口416进入至出水管417然后进入至排水槽12内后经过排水槽12经过污水排出管14排出。 Bottom plate 415 includes bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 and confluence groove 4155, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are all inclined Plate-like structure, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are inclined inward, bottom plate one 4151, bottom plate two 4152, bottom plate three 4153, bottom plate four 4154 are connected end to end and A confluence groove 4155 is formed at the bottom, and a water outlet 416 is provided in the middle of the confluence groove 4155; In this way, the sewage generated by the cleaning part 42 to clean the lower surface of the crystal can directly enter the water outlet pipe 417 through the water outlet 416 and then enter the drainage groove 12 and then be discharged through the drainage groove 12 and the sewage discharge pipe 14 .
清洗部42包括喷嘴421和吹风管422,喷嘴421底部固定于底部板二4152上部,喷嘴421开口朝上,喷嘴421呈圆形分布于底部板二4152上,喷嘴421之间设置吹风管422。喷嘴421位于底部板二4152上便于清洗的污水排出,吹风管422用于及时将水晶表面的水分吹干,避免后续影响对水晶的监测。The cleaning part 42 includes a nozzle 421 and a blowing pipe 422. The bottom of the nozzle 421 is fixed on the upper part of the second bottom plate 4152. The nozzle 421 is located on the second bottom plate 4152 to facilitate the discharge of clean sewage, and the blowing pipe 422 is used to dry the water on the crystal surface in time to avoid subsequent influence on the monitoring of the crystal.
吹风管422数量为若干个,吹风管422为中空管状结构,吹风管422开口朝上设置。The number of the blowing pipes 422 is several, the blowing pipes 422 are hollow tubular structures, and the openings of the blowing pipes 422 are arranged upward.
监测部43包括灯管组件431和摄影组件432,灯管组件431和摄影组件432底部均固定于底部板一4151上部,灯管组件431内的灯管呈圆弧状分布,灯管组件431数量为两个且相对应设置,摄影组件432设置于两个灯管组件431之间。通过灯管组件431的照射,便于摄影组件432监测水晶的内部是否有气泡的存在,从而决定对水晶的后续处理过程。The monitoring part 43 includes a light tube assembly 431 and a photographic assembly 432. The bottoms of the light tube assembly 431 and the photographic assembly 432 are fixed on the upper part of the bottom plate-4151. The light tubes in the light tube assembly 431 are distributed in an arc shape. There are two and correspondingly arranged, and the photographing components 432 are arranged between the two light tube components 431 . Through the irradiation of the lamp tube assembly 431, it is convenient for the photographing assembly 432 to monitor whether there are air bubbles inside the crystal, so as to determine the subsequent processing process of the crystal.
灯管组件431包括上框架4311、下框架4312和灯管4313,上框架 4311和下框架4312均为圆弧状,上框架4311与下框架4312相对应设置,上框架4311与下框架4312之间均有固定灯管4313,灯管4313竖直固定,下框架4312底部固定于底部板一4151上部。上框架4311、下框架4312和灯管4313的结构布局便于全面的照射水晶,便于摄影组件432进行后续的监测。The lamp tube assembly 431 includes an upper frame 4311, a lower frame 4312 and a lamp tube 4313. The upper frame 4311 and the lower frame 4312 are both arc-shaped. There are fixed lamps 4313, the lamps 4313 are fixed vertically, and the bottom of the lower frame 4312 is fixed to the upper part of the bottom plate 4151. The structural layout of the upper frame 4311 , the lower frame 4312 and the lamp tube 4313 is convenient for illuminating the crystal in an all-round way, which is convenient for the photographic assembly 432 to carry out subsequent monitoring.
摄影组件432为中空管状结构,摄影组件432开口朝上设置。摄影组件432可以通过线路与显示屏连接,将拍摄的实时影像投放至显示屏上,便于人员直接监测水晶的质量,避免了人员不停的取拿水晶,提高了水晶的加工效率。The photographing assembly 432 is a hollow tubular structure, and the opening of the photographing assembly 432 is disposed upward. The photographing component 432 can be connected with the display screen through a line, and the real-time image captured is put on the display screen, which is convenient for personnel to directly monitor the quality of the crystal, avoids the personnel constantly taking the crystal, and improves the processing efficiency of the crystal.
使用时通过密封底板13将排水槽12下部与污水排出管14上部的滤网片141相对应固定,从而实现对支架杆11底部的固定;When in use, the lower part of the drainage groove 12 is fixed correspondingly to the filter screen 141 on the upper part of the sewage discharge pipe 14 through the sealing bottom plate 13, so as to realize the fixing of the bottom of the support rod 11;
通过升降电机21控制旋转臂23和吸盘组件24的高度;Control the height of the rotating arm 23 and the suction cup assembly 24 through the lift motor 21;
将水晶体34放置于打磨盘33上,将螺纹杆241插入至固定槽2431内,旋转螺纹杆241使得吸盘244贴近水晶体34的上表面,抽真空使得吸盘244与水晶体34上表面相固定连接;The crystal 34 is placed on the grinding disc 33, the threaded rod 241 is inserted into the fixing groove 2431, the threaded rod 241 is rotated to make the suction cup 244 close to the upper surface of the crystal 34, and the suction cup 244 is fixedly connected to the upper surface of the crystal 34 by vacuuming;
旋转螺纹杆241控制水晶体34与打磨盘33的贴合度;Rotating the threaded rod 241 controls the fit between the crystal 34 and the grinding disc 33;
启动驱动部32带动打磨盘33转动,对水晶体34进行打磨;Start the driving part 32 to drive the grinding disc 33 to rotate, and grind the crystal 34;
打磨完成后再次控制通过升降电机21控制旋转臂23和吸盘组件24的高度,通过把手233转动旋转臂23将打磨好的水晶体34移动至监测室41上部;After the grinding is completed, the height of the rotating arm 23 and the suction cup assembly 24 is controlled by the lifting motor 21 again, and the rotating arm 23 is rotated by the handle 233 to move the polished crystal 34 to the upper part of the monitoring chamber 41;
使得水晶体34位于清洗部42上部,通过喷嘴421对水晶体34底部进行冲洗,然后关闭喷嘴421通过吹风管422对水晶体34进行冲洗使得水晶 体34底部表面干燥;The crystal 34 is located on the upper part of the cleaning part 42, and the bottom of the crystal 34 is rinsed through the nozzle 421, and then the nozzle 421 is closed to rinse the crystal 34 through the blowing pipe 422 to dry the bottom surface of the crystal 34;
转动旋转臂23将打磨好的水晶体34移动,将水晶体34移动至灯管组件431上部,通过摄影组件432对水晶体431底部进行监测,当监测完毕后关闭真空从吸盘组件24取出水晶体34即可。Rotate the rotating arm 23 to move the polished crystal 34, move the crystal 34 to the upper part of the lamp tube assembly 431, monitor the bottom of the crystal 431 through the photographic assembly 432, and close the vacuum after the monitoring is completed to take out the crystal 34 from the suction cup assembly 24.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.

Claims (10)

  1. 一种电力设备在线监测系统,其特征在于,包括支架组件、旋转臂组件、打磨室组件和监测室组件,支架组件上部设置旋转臂组件,支架组件一侧设置打磨室组件,支架组件另一侧设置监测室组件,打磨盘组件和监测室组件相对应设置,旋转臂组件在打磨室组件和监测室组件之间旋转;An on-line monitoring system for electric power equipment is characterized in that it includes a bracket assembly, a rotating arm assembly, a grinding chamber assembly and a monitoring chamber assembly, the upper part of the bracket assembly is provided with a rotating arm assembly, one side of the bracket assembly is provided with a polishing chamber assembly, and the other side of the bracket assembly is provided Set the monitoring chamber assembly, the grinding disc assembly and the monitoring chamber assembly are correspondingly arranged, and the rotating arm assembly rotates between the grinding chamber assembly and the monitoring chamber assembly;
    旋转臂组件包括升降电机、旋转固定组件、旋转臂和吸盘组件,升降电机底部固定于支架组件上,升降电机上部与旋转固定组件相连接,旋转固定组件与旋转臂相连接,旋转臂横向设置,吸盘组件穿过旋转臂,吸盘组件竖向设置,吸盘组件与支架杆相平行;The rotating arm assembly includes a lifting motor, a rotating fixing assembly, a rotating arm and a suction cup assembly. The bottom of the lifting motor is fixed on the bracket assembly, the upper part of the lifting motor is connected with the rotating fixing assembly, the rotating fixing assembly is connected with the rotating arm, and the rotating arm is arranged horizontally. The suction cup assembly passes through the rotating arm, the suction cup assembly is arranged vertically, and the suction cup assembly is parallel to the support rod;
    打磨盘组件包括打磨室、驱动部和打磨盘,打磨室一侧与支架杆上部一侧相固定连接,打磨室为矩形中空室,打磨室呈上部开口状,驱动部带动打磨盘转动,打磨盘设置于打磨室内下部;The grinding disc assembly includes a grinding chamber, a driving part and a grinding disc. One side of the grinding chamber is fixedly connected to the upper side of the support rod. The grinding chamber is a rectangular hollow chamber with an upper opening. The driving part drives the grinding disc to rotate, and the grinding disc Set in the lower part of the grinding chamber;
    监测室组件包括监测室、清洗部和监测部,监测室一侧与支架杆上部一侧相固定连接,监测室为矩形状中空结构,监测室上部呈开口状,监测室内部一侧设置清洗部,监测室内部另一侧设置监测部。The monitoring room assembly includes a monitoring room, a cleaning part and a monitoring part. One side of the monitoring room is fixedly connected to the upper side of the support rod. The monitoring room is a rectangular hollow structure, the upper part of the monitoring room is open, and a cleaning part is set on one side of the monitoring room. , the other side of the monitoring room is equipped with a monitoring department.
  2. 根据权利要求1所述的电力设备在线监测系统,其特征在于,所述支架组件包括支架杆、排水槽和密封底板,支架杆为圆杆状,支架杆一侧与打磨室组件侧壁相固定连接,支架杆另一侧与监测室组件侧壁相固定连接,支架杆内靠下部开设游排水槽,排水槽为中空立体柱状结构,排水槽高度为支架杆长度的1/4,支架杆底部环绕固定密封底板,密封底板中部开设支架安装孔,支架杆底部穿过支架安装孔,支架安装孔为圆孔状,支架杆匹配穿过支架安装孔,支架杆与支架安装孔侧壁相贴近并且相固定连接,密封底板选用橡胶材质构成。The on-line monitoring system for power equipment according to claim 1, wherein the support assembly comprises a support rod, a drainage groove and a sealing bottom plate, the support rod is in the shape of a round rod, and one side of the support rod is fixed to the side wall of the grinding chamber assembly Connection, the other side of the support rod is fixedly connected with the side wall of the monitoring room assembly, and the bottom of the support rod is provided with a swimming drainage groove. The drainage groove is a hollow three-dimensional column structure. The height of the drainage groove is 1/4 of the length of the support rod. Surrounding and fixing the sealing bottom plate, a bracket mounting hole is opened in the middle of the sealing bottom plate, the bottom of the bracket rod passes through the bracket mounting hole, the bracket mounting hole is in the shape of a round hole, the bracket rod matches and passes through the bracket mounting hole, and the bracket rod is close to the side wall of the bracket mounting hole and Fixed connection, the sealing bottom plate is made of rubber material.
  3. 根据权利要求2所述的电力设备在线监测系统,其特征在于,所述密封 底板为圆盘状结构,密封底板外围靠近边缘的位置处通过螺栓与地面A相固定连接。The power equipment on-line monitoring system according to claim 2, is characterized in that, described sealing bottom plate is a disc-shaped structure, and the position of sealing bottom plate periphery close to the edge is fixedly connected with ground A by bolts.
  4. 根据权利要求3所述的电力设备在线监测系统,其特征在于,地面A处设置污水排出管,污水排出管上部固定滤网片,污水排出管与排水槽直径大小相匹配一致,滤网片为圆形状,滤网片上部凸入至排水槽内,滤网片中轴线与排水槽中轴线相重合,密封底板底部贴近地面A,滤网片上端面位于密封底板底端面上部。The on-line monitoring system for power equipment according to claim 3, wherein a sewage discharge pipe is arranged at the ground A, a filter screen is fixed on the upper part of the sewage discharge pipe, the diameter of the sewage discharge pipe and the drainage groove are matched, and the filter screen is Round shape, the upper part of the filter screen protrudes into the drainage groove, the central axis of the filter screen coincides with the central axis of the drainage groove, the bottom of the sealing bottom plate is close to the ground A, and the upper end surface of the filter screen is located on the top of the bottom end surface of the sealing bottom plate.
  5. 根据权利要求1所述的电力设备在线监测系统,其特征在于,所述升降电机底部垂直固定于支架杆上部,升降电机上部与支撑座相固定连接,支撑座为圆柱状,支撑座上部设置旋转固定组件;所述旋转固定组件包括旋转槽、旋转柱头、固定连接板和固定螺栓,旋转槽截面呈“T”状,旋转主体匹配设置于旋转槽内,支架杆上部一侧固定有固定连接板,固定连接板上设置螺栓孔,螺栓孔内壁设置内螺纹,固定螺栓匹配穿过螺栓孔,固定螺栓上部抵近旋转臂组件底壁一侧。The on-line monitoring system for power equipment according to claim 1, wherein the bottom of the lifting motor is vertically fixed on the upper part of the support rod, the upper part of the lifting motor is fixedly connected with the support seat, the support seat is cylindrical, and the upper part of the support seat is provided with a rotating Fixed component; the rotating fixed component includes a rotating slot, a rotating column head, a fixed connecting plate and a fixed bolt, the cross section of the rotating slot is "T" shaped, the rotating main body is matched and arranged in the rotating slot, and the upper side of the support rod is fixed with a fixed connecting plate , bolt holes are arranged on the fixed connection plate, internal threads are arranged on the inner wall of the bolt holes, the fixing bolts are matched through the bolt holes, and the upper part of the fixing bolts is close to the bottom wall of the rotating arm assembly.
  6. 根据权利要求5所述的电力设备在线监测系统,其特征在于,所述旋转臂为长方体状,旋转臂包括主臂、次臂和把手,主臂一端底部与旋转柱头上部相固定连接,主臂另一端与次臂一端相固定连接,主臂横截面积大于次臂横截面积,次臂一端与把手相固定连接。The on-line monitoring system for power equipment according to claim 5, wherein the rotating arm is in the shape of a cuboid, the rotating arm comprises a main arm, a secondary arm and a handle, the bottom of one end of the main arm is fixedly connected with the upper part of the rotating column head, and the main arm The other end is fixedly connected with one end of the secondary arm, the cross-sectional area of the main arm is larger than the cross-sectional area of the secondary arm, and one end of the secondary arm is fixedly connected with the handle.
  7. 根据权利要求6所述的电力设备在线监测系统,其特征在于,所述吸盘组件包括螺纹杆、螺纹孔、可拆卸连接部和吸盘,螺纹杆穿过螺纹孔后螺纹杆底部通过可拆卸连接部与吸盘上部相连接;所述螺纹杆为杆状结构,螺纹杆中部设置外螺纹,螺纹杆上部固定旋转头,旋转头为立体多边形状,螺纹孔为圆孔状,螺纹孔贯通开设于次臂上,螺纹孔内设置内螺纹,该内 螺纹与螺纹杆的内螺纹相匹配设置;可拆卸连接部包括固定槽、轴承、限位凸起圈和限位凹槽,固定槽为圆形凹槽状,固定槽底部固定于吸盘上,内固定轴承,轴承内圈固定限位凸起圈,限位凸起圈主体为圆形环状结构,限位凸起圈截面为
    Figure PCTCN2020120051-appb-100001
    状,螺纹杆底部开设限位凹槽,限位凹槽环绕螺纹杆底部一周,限位凹槽截面呈倒
    Figure PCTCN2020120051-appb-100002
    限位凸起圈与限位凹槽相匹配设置;吸盘为金属碗状结构,吸盘上部一侧与真空管相连通,真空管上设置阀门。
    The online monitoring system for power equipment according to claim 6, wherein the suction cup assembly comprises a threaded rod, a threaded hole, a detachable connection portion and a suction cup, and the bottom of the threaded rod passes through the detachable connection portion after the threaded rod passes through the threaded hole It is connected with the upper part of the suction cup; the threaded rod is a rod-shaped structure, the middle of the threaded rod is provided with an external thread, the upper part of the threaded rod is fixed with a rotating head, the rotating head is in the shape of a three-dimensional polygon, the threaded hole is in the shape of a round hole, and the threaded hole is opened through the secondary arm The threaded hole is provided with an internal thread, and the internal thread is matched with the internal thread of the threaded rod; the detachable connection part includes a fixing groove, a bearing, a limit raised ring and a limit groove, and the fixed groove is a circular groove The bottom of the fixing groove is fixed on the suction cup, the bearing is fixed inside, and the inner ring of the bearing is fixed with a limit raised ring, the main body of the limit raised ring is a circular ring structure, and the cross section of the limit raised ring is
    Figure PCTCN2020120051-appb-100001
    The bottom of the threaded rod is provided with a limit groove, the limit groove surrounds the bottom of the threaded rod, and the cross-section of the limit groove is inverted.
    Figure PCTCN2020120051-appb-100002
    The limit protruding ring is matched with the limit groove; the suction cup is a metal bowl-shaped structure, the upper side of the suction cup is communicated with a vacuum tube, and a valve is arranged on the vacuum tube.
  8. 根据权利要求7所述的电力设备在线监测系统,其特征在于,所述监测室包括侧壁一、侧壁二、侧壁三、侧壁四、底部板和出水口,侧壁一、侧壁二、侧壁三、侧壁四首尾相接构成一个矩形状结构,侧壁一、侧壁二、侧壁三、侧壁四底部固定底部板,底部板下部设置出水口;底部板包括底部板一、底部板二、底部板三、底部板四和汇流槽,底部板一、底部板二、底部板三、底部板四均为倾斜板状结构,底部板一、底部板二、底部板三、底部板四朝内倾斜,底部板一、底部板二、底部板三、底部板四首尾相接并且在底部形成汇流槽,汇流槽中部开设出水口;出水口与出水管相连接,出水管的出水端与排水槽上部一侧相连通。The on-line monitoring system for power equipment according to claim 7, wherein the monitoring room comprises a first side wall, a second side wall, a third side wall, a fourth side wall, a bottom plate and a water outlet, and the first side wall, the side wall 2. Side wall 3 and side wall 4 are connected end to end to form a rectangular structure. Side wall 1, side wall 2, side wall 3, and side wall 4 are fixed at the bottom of the bottom plate, and the lower part of the bottom plate is provided with a water outlet; the bottom plate includes a bottom plate 1. Bottom board 2, bottom board 3, bottom board 4 and confluence groove, bottom board 1, bottom board 2, bottom board 3, bottom board 4 are inclined plate-like structures, bottom board 1, bottom board 2, bottom board 3 The bottom plate four is inclined inward, the bottom plate 1, the bottom plate 2, the bottom plate 3, and the bottom plate are connected end to end and form a confluence groove at the bottom, and a water outlet is set in the middle of the confluence groove; the water outlet is connected with the water outlet pipe, and the water outlet pipe The outlet end of the drain tank is communicated with the upper side of the drainage tank.
  9. 根据权利要8所述的电力设备在线监测系统,其特征在于,所述清洗部包括喷嘴和吹风管,喷嘴底部固定于底部板二上部,喷嘴开口朝上,喷嘴呈圆形分布于底部板二上,喷嘴之间设置吹风管;吹风管数量为若干个,吹风管为中空管状结构,吹风管开口朝上设置。The online monitoring system for power equipment according to claim 8, wherein the cleaning part comprises a nozzle and a blowing pipe, the bottom of the nozzle is fixed on the upper part of the second bottom plate, the nozzle opening is upward, and the nozzles are distributed in a circular shape on the second bottom plate The blowing pipes are arranged between the nozzles; the number of blowing pipes is several, the blowing pipes are hollow tubular structures, and the openings of the blowing pipes are arranged upward.
  10. 根据权利要求9所述的电力设备在线监测系统,其特征在于,所述监测部包括灯管组件和摄影组件,灯管组件和摄影组件底部均固定于底部板一上部,灯管组件内的灯管呈圆弧状分布,灯管组件数量为两个且相对 应设置,摄影组件设置于两个灯管组件之间。通过灯管组件的照射,灯管组件包括上框架、下框架和灯管,上框架和下框架均为圆弧状,上框架与下框架相对应设置,上框架与下框架之间均有固定灯管,灯管竖直固定,下框架底部固定于底部板一上部。上框架、下框架和灯管的结构布局便于全面的照射水晶,便于摄影组件进行后续的监测;摄影组件为中空管状结构,摄影组件开口朝上设置。The on-line monitoring system for power equipment according to claim 9, wherein the monitoring part comprises a lamp tube assembly and a photographic assembly, the bottoms of the lamp tube assembly and the photographic assembly are both fixed to an upper part of the bottom plate, and the lamp in the lamp assembly The tubes are distributed in a circular arc shape, the number of lamp tube assemblies is two and correspondingly arranged, and the photographic assembly is arranged between the two lamp tube assemblies. Through the illumination of the lamp tube assembly, the lamp tube assembly includes an upper frame, a lower frame and a lamp tube, the upper frame and the lower frame are arc-shaped, the upper frame and the lower frame are arranged correspondingly, and the upper frame and the lower frame are fixed between The lamp tube is fixed vertically, and the bottom of the lower frame is fixed on the upper part of the bottom plate. The structural layout of the upper frame, the lower frame and the lamp tube is convenient for the comprehensive irradiation of the crystal, which is convenient for the follow-up monitoring of the photographic component; the photographic component is a hollow tubular structure, and the opening of the photographic component is arranged upward.
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