WO2022007624A1 - Antibacterial anti-virus washable multifunctional face mask and preparation method therefor - Google Patents
Antibacterial anti-virus washable multifunctional face mask and preparation method therefor Download PDFInfo
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- WO2022007624A1 WO2022007624A1 PCT/CN2021/101381 CN2021101381W WO2022007624A1 WO 2022007624 A1 WO2022007624 A1 WO 2022007624A1 CN 2021101381 W CN2021101381 W CN 2021101381W WO 2022007624 A1 WO2022007624 A1 WO 2022007624A1
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1192—Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
- A41D13/113—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a vertical fold or weld
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
- A41D31/102—Waterproof and breathable
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/30—Antimicrobial, e.g. antibacterial
- A41D31/305—Antimicrobial, e.g. antibacterial using layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/32—Therapeutic use
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/20—Woven
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/50—Synthetic resins or rubbers
- A41D2500/54—Synthetic resins or rubbers in coated form
Definitions
- the present application relates to the technical field of medical and health care, in particular to an antibacterial and antivirus washable multifunctional mask and a preparation method thereof.
- Masks are widely used sanitary protection products, which form a physical barrier between people's mouth and nose and the outside air, and play a role in blocking foreign objects.
- most of the filter layers of masks used by people are cotton gauze or melt-blown non-woven fabrics, which have a blocking effect on particles such as bacteria and dust, but do not have antibacterial and antiviral functions themselves.
- the existing masks are usually disposable medical masks that are discarded after being used once, which will generate a large amount of medical waste and also cause a large amount of waste of medical supplies.
- an antibacterial and antivirus washable multifunctional mask and a preparation method thereof are provided.
- An antibacterial and antivirus washable multifunctional mask comprises a mask body and two ear straps respectively fixed on both ends of the mask body.
- the mask body is made of two composite protective layers that are sewn on top of each other, and each composite protective layer includes a polyester fiber long fiber fabric layer and a polyester fiber disposed on the polyester fiber long fiber fabric layer.
- the short fiber fabric layer, in the mask body, the two polyester fiber short fiber fabric layers are located between the two polyester fiber long fiber fabric layers, and the antiviral auxiliary agent and the antibacterial auxiliary agent are infiltrated by atomization treatment into the fiber structure of the composite protective layer.
- the composite protective layer is also sprayed with nano-scale silica auxiliary agent.
- the composite protective layer is further sprayed with a composite antibacterial and antiviral material formed by silica carbide and titania particles.
- the far-infrared auxiliary agent penetrates into the fiber structure of the composite protective layer by means of atomization.
- the polyester fiber long fiber fabric layer is a fabric whose length and width are 280 ⁇ 280 square inches and the surface structure is honeycomb.
- the polyester fiber staple fiber fabric layer is a fabric whose length and width are 300 ⁇ 300 square inches and the fabric surface structure is a well-shaped fabric.
- each of the ear straps is an elastic cord, and each of the ear straps is further provided with an ear buckle for adjusting the length of the ear strap at one end close to the mask body.
- the composite protective layer includes two symmetrically arranged arc portions, and the sides of the two arc portions facing away from the ear straps are formed on the center line of the mask by flat stitching. And the bone position is arranged in an arc.
- the bone positions of the two arc-shaped portions are further coated with hot-melt waterproof glue.
- a method for preparing an antibacterial and antivirus washable multifunctional mask comprising:
- the composite protective layer fabric is cut out with a plurality of half arcs, and any two arcs are sewn together to form the composite protective layer;
- the front and back sides of the two composite protective layers are combined and sewn to form a mask body, including:
- the hot-melt waterproof glue is bonded on the bone positions of the two arc-shaped parts by an ultrasonic hot pressing machine.
- the preparation of the composite protective layer fabric specifically includes:
- the polyester fiber long fiber fabric layer is formed by weaving 5D ultra-high molecular polyester fiber long fiber;
- polyester fiber long fiber fabric layer 5D ultra-high molecular polyester fiber short fiber is used to make a polyester fiber short fiber fabric layer; wherein, the polyester fiber long fiber fabric layer and the polyester fiber short fiber fabric layer are The fabric layer constitutes the fabric;
- the far-infrared auxiliaries, the anti-influenza virus auxiliaries and the antibacterial auxiliaries are processed together through a nano-atomization device and a pressure device, so that all of them penetrate into the textile fibers of the fabric.
- the processing conditions of the nano-atomization device are: the temperature is 30°C-45°C, the processing time is 36h-45h, and the wind pressure is 35-38Hz.
- the nano-scale silica solution is sprayed on the surface of the fabric, including:
- nano-scale silica particles into water and stir well to form a uniform nano-scale silica solution
- the fabric after spraying the nano-scale silica solution is sent to a hot air penetration oven for drying treatment, and the hot air penetration temperature of the hot air penetration oven is 150-170° C., and the hot air pressure is 35-38 Hz.
- the head of the spray gun when spraying, is 10 cm away from the fabric, and the spray gun is perpendicular to the horizontal plane of the fabric.
- Polyester has good wrinkle resistance, waterproof and antifouling properties, and good shape retention, so that the mask can be washed repeatedly, and its repeated use is as many as 50 times, reducing medical waste, reducing environmental pressure, and infiltrating antiviral additives and antibacterial additives into the fiber structure of the composite protective layer through the atomizer, so that the mask has antiviral and antibacterial functions, and the composite protective layer , Waterproof and breathable, the face is not easy to sweat, suitable for long-term wear.
- FIG. 2 is a second structural schematic diagram of the antibacterial and antivirus washable multifunctional mask provided by the embodiment of the present application.
- FIG. 3 is a schematic structural diagram of a composite protective layer provided in an embodiment of the present application.
- FIG. 4 is a flow chart of the preparation of the antibacterial and antivirus washable multifunctional mask provided in the embodiment of the present application.
- FIG. 5 is a flow chart of the preparation of the composite protective layer provided by the embodiment of the present application.
- the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection or indirect connection through an intermediate medium, may be internal communication between two elements or an interaction relationship between the two elements.
- installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection or indirect connection through an intermediate medium, may be internal communication between two elements or an interaction relationship between the two elements.
- an antibacterial and antivirus washable multifunctional mask 100 which includes a mask body 1 and two ear straps 2 .
- the two ear straps 2 are respectively fixed on the two ends of the mask body 1, and the shape of the ear straps 2 fits the human ear.
- the mask body 1 is formed by overlapping and sewing two composite protective layers 11 facing each other.
- the composite protective layer 11 includes a high molecular polyester fiber long fiber fabric layer 111 and a high molecular polyester fiber short fiber fabric layer 112 , and the polyester fiber short fiber fabric layer 112 is provided on the polyester fiber long fiber fabric layer 111 .
- the mask body 1 is made of polyester fabric with four layers of fabric layers, wherein two layers of polyester fiber short fiber fabric layers 112 are located between the two layers of polyester fiber long fiber fabric layers 111 .
- polyester By using polyester to make the composite protective layer 11, because polyester has good wrinkle resistance, waterproof and anti-fouling properties, and good shape retention, the mask can be washed repeatedly, and the number of repeated use is up to 50 times, which reduces medical waste and reduces Environmental pressure.
- polyester fiber long fibers are used to make the outer layer of the mask body 1, and the fabric layer made of polyester fiber long fibers (commonly known as polyester filaments) has better elasticity, hand feel, wrinkle resistance and pilling resistance. In order to ensure that the mask is not deformed after multiple washings, and has good shape retention.
- Polyester fiber staple fibers are used to make the inner layer of the mask body 1. Polyester fiber staple fibers have good wear resistance and filterability, and can effectively block droplets or virus penetration to protect the wearer and ensure The mask does not deform after multiple washings.
- the antiviral adjuvant and the antibacterial adjuvant form a jet when passing through the atomizing component and the aerodynamic nozzle, are broken into electrostatically charged micron-sized droplets in the corona discharge chamber, and dispersed in the electrostatic atomization device and composite protection between the layers 11 and evenly sprayed on the composite protective layer 11 under the combined action of pneumatic conveying, gravity sedimentation and electrostatic adsorption.
- polyester is used to make a mask body 1 with four layers of protective layers, wherein the outer side of the mask body 1 is a polyester fiber long fiber fabric layer 111 respectively, and the inner side of the mask body 1 is respectively It is a two-layer polyester staple fiber fabric layer 112 .
- the fabric layer made of polyester fiber long fiber has better elasticity, hand feeling, wrinkle resistance and anti-pilling performance, while the polyester fiber short fiber is used to make the inner layer of the mask body 1, and the wear resistance and filterability of the polyester fiber short fiber are better.
- the mask can effectively block the penetration of droplets or viruses and protect the wearer, so that the mask has good anti-wrinkle, waterproof and anti-fouling properties, good shape retention, and can be washed repeatedly. Garbage, reduce environmental pressure.
- the mask body 1 is also sprayed with antiviral additives and antibacterial additives, so that it has antiviral and antibacterial functions, and the fabric is waterproof and breathable, and the face is not easy to sweat, which is suitable for long-term wear.
- the composite protective layer 11 is further sprayed with nano-scale silica additives (not shown).
- Nano-scale silica has good sterilization and disinfection, which can quickly eliminate and kill germs or bacteria attached to the mask body 1, inhibit the growth of germs or bacteria, and make the mask suitable for long-term wear.
- the composite protective layer is further sprayed with a composite antibacterial and antiviral material formed by silica carbide and titania particles (not shown).
- a composite antibacterial and antiviral material formed by tourmaline of silica and titanium dioxide particles the non-woven fabric containing this material is effective against Staphylococcus aureus (Staphybcocusaureus ATCC6538), Escherichia coli (Escherichiacoli ATCC25922) and Candida albicans (Candidaalbican ATCC10231).
- the antibacterial rate is greater than 99%.
- the far-infrared auxiliary agent penetrates into the composite protective layer 11 by means of atomization.
- the far-infrared auxiliary agent can emit far-infrared rays.
- Far-infrared rays can penetrate deep into the subcutaneous tissue of the human body, increase the temperature of the deep subcutaneous skin, expand the microvessels, promote blood circulation, revive enzymes, strengthen the metabolism of blood and cells and tissues, which are of great help for cell recovery and can improve anemia.
- far infrared rays can dilate capillaries, promote blood circulation, reduce high blood pressure, and improve symptoms of low blood pressure.
- Far-infrared also has functions such as improving joint pain, improving circulatory system, enhancing metabolism and improving immunity. Therefore, adding far-infrared additives to the mask body 1 makes the mask have health care functions, and the wearer will not produce skin after long-term wear. Dry, allergic, acne and other adverse reactions, suitable for long-term wear.
- the polyester fiber long fiber fabric layer 111 is a fabric with a length and width of 280 ⁇ 280 square inches and a honeycomb-like fabric structure.
- polyester fiber long fibers are used to make high-count plateau fabrics, so that the surface of the mask body 1 is smooth, which can reduce the friction on the wearer's face, comfortable to wear, and high density, which can effectively prevent PM2.5 or more. of particulate matter, play a good role in protection.
- the polyester fiber staple fabric layer 112 is a fabric with a length and width of 300 ⁇ 300 square inches and the fabric structure is a well-shaped fabric.
- polyester staple yarn is used to make 300 ⁇ 300 square inches of high-count plateau fabric, and its fineness and tightness are much higher than the protection of polyester fiber long fiber fabric layer 111, which can effectively prevent particulate matter above PM2.5
- the fourth layer of fabric that is, the polyester fiber long fiber fabric layer 111 that is close to the wearer's face infiltrated into the mask body 1, plays a good anti-virus effect, and plays a role for the polyester fiber long fiber fabric layer 111. Set off a very wide role.
- the composite protective layer 11 used to make the mask body 1 is made of high-count and high-density raw materials from the upper and lower layers, and the fabric is smooth. Therefore, the finished product will be very comfortable after touching the facial skin, which is suitable for users to wear for a long time.
- the fabric is woven with polyester fiber long fibers and polyester fiber short fibers to form a high-count plateau fabric with a double-layer structure. The surface of the fabric is smooth, which can reduce the friction on the wearer's face, is comfortable to wear, and has high density. , which can effectively prevent particulate matter above PM2.5 and play a good role in protection.
- each ear strap 2 is an elastic cord, and one end of each ear strap 2 close to the mask body 1 is also provided with an ear buckle for adjusting the length of the ear strap 2, so that it can be used by people with different face sizes.
- a silicone layer (not shown) is provided on one side of each earband 2 close to the composite protective layer 11 .
- the silicone layer has good elasticity and softness, so that when wearing the mask, the silicone layer is in direct contact with the wearer's earband 2, so as to prevent the earband 2 from directly tightening the ears and improve wearing comfort.
- the composite protective layer 11 includes two arc-shaped portions arranged symmetrically with each other, and the sides of the two arc-shaped portions facing away from the earband 2 are formed on the center line of the mask by flat stitching. Bone positions 12 arranged in an arc shape. In this way, the two arc-shaped parts are sewn to form the bone position 12, so that the mask body 1 is divided into two parts, which are adapted to the shape of the human face, which is beneficial for the mask body 1 to fit the human face more closely.
- the mask supports the arc part through the bone position 12 to form a groove for accommodating the mouth and nose of the human body, which ensures the basic shape of the mask and reduces the provision of elastic nose pads on the upper end of the mask body 1, thereby avoiding the mask.
- the problem of deformation of the mask due to the deformation of the elastic nose pads after multiple washings increases the frequency of use of the mask.
- the upper and lower sides of the mask body 1 both adopt the flat car pressing double-line technology, so that the The upper and lower sides of the main body 1 are respectively formed with an upper flat car pressing double line 13 and a lower flat car pressing double line 14 .
- the two sides of the mask body 1 also use the flat car double pressing line technology to form the side flat car pressing double line 15 to ensure that the mask does not change shape after 50 times of use and washing.
- Both ends of each ear strap 2 are respectively fixed at the corners of the side of the mask body 1 .
- the present application also provides a method for preparing an antibacterial and antivirus washable multifunctional mask, referring to FIGS. 1 and 4 , which includes:
- the composite protective fabric is a double-layer structure formed by weaving polyester fiber long fibers and polyester fiber short fibers. Because polyester fiber has good wrinkle resistance, waterproof and antifouling properties, and good shape retention, the masks made of this fabric can be washed repeatedly. In this embodiment, the mask made of this fabric can be reused and washed up to 50 times.
- the composite protective layer fabric is cut out with a plurality of half arcs, and any two arcs are sewed together to form a composite protective layer.
- the mask body adopts the flat car pressing double thread technology to sew the two composite protective layers, that is, the mask body is composed of four layers of protective fabrics, and the protective effect is good.
- S4 Sew the two ear straps on the edges of the two ends of the mask body respectively.
- the earbands when sewing the earbands, leave an opening on either side of the earbands, and then turn the mask body out of the inner layer through the openings; press the double line along the original edge after smoothing; The mask after the double line is worn for a long time and the appearance is unchanged and beautiful after washing.
- the diameter difference between the No. 5 flat bur and the 100/S PP wire is small, and the diameters are very small, which avoids the formation of large needle holes at the bone site, and the bone It is coated with a 1.5cm wide hot melt waterproof adhesive to ensure that the square with pinholes will not seep water, prevent saliva or droplets from passing through the human respiratory tract through the pinholes, and improve the protective performance of the mask. In order to ensure a good appearance, the bone site needs to be repaired to the same width.
- preparing the composite protective layer fabric includes:
- S11 5D ultra-high molecular polyester fiber long fiber is used to weave to form a polyester fiber long fiber fabric layer;
- polyester fiber long fiber fabric layer use 5D ultra-high molecular polyester fiber staple fiber to make a polyester fiber short fiber fabric layer; wherein, the polyester fiber long fiber fabric layer and the polyester fiber short fiber fabric layer are composed of fabric;
- S14 The far-infrared auxiliaries, the anti-influenza virus auxiliaries and the antibacterial auxiliaries are processed together with nano-atomization equipment and pressure devices, so that they all penetrate into the textile fibers of the fabric.
- the warp and weft densities are set by high imitation technology, and a polyester fiber long fiber fabric layer with a 280 ⁇ 280 square inch high-density honeycomb three-dimensional structure and a warp and weft density of 300 ⁇ 300 square inches are produced.
- the organizational structure is a polyester fiber staple fiber fabric layer with a well-shaped plain weave.
- polyester fiber is used to make high-count plateau fabric.
- the surface of the fabric is smooth, comfortable to wear, and has a high density. It can effectively prevent particles above PM2.5, play a good role in protection, and make the polyester fiber short
- the fineness and tightness of the fiber fabric layer is much higher than that of the polyester fiber long fiber fabric layer, which plays a role in setting off the polyester fiber long fiber fabric layer.
- step S13 to step S14 by adding nano-scale silica, far-infrared auxiliary agent, H3N2 (anti-influenza virus auxiliary agent) and antibacterial auxiliary agent on the fabric body, the fabric has antiviral, antibacterial and health care functions.
- the fabric Before step S14 and after step S13, the fabric can also be dyed according to the actual situation.
- the treatment conditions of the nano-atomization device are: the temperature is 30°C-45°C, the treatment time is 36h-45h, and the wind pressure is 35-38Hz.
- controlling the temperature at 30°C-45°C and setting the wind pressure at 35-38Hz can make the molecular structure of far-infrared additives, anti-influenza virus additives and antibacterial additives quickly penetrate into the fibers of the fabric through atomization equipment
- the processing time is controlled between 36 hours and 45 hours, and the molecular structure of the yarn of the fabric is fully integrated with the above-mentioned auxiliary molecules, so that the antibacterial, antivirus, and health care functions are continuously effective after multiple washings.
- the nanoscale silica solution is sprayed on the surface of the fabric, including:
- S132 load the nano-scale silica solution into the spray gun, and the spray gun moves up and down along the unfolding direction of the fabric with a spraying moving speed of 0.05m/s;
- S133 sending the fabric after spraying the nano-silica solution to a hot air penetration oven for drying treatment, the hot air penetration temperature of the hot air penetration oven is 150-170° C., and the hot air pressure is 35-38 Hz.
- the spray gun head is 10cm away from the sprayed fabric during spraying, and the spray gun and the horizontal plane of the fabric should be kept vertical to ensure that the nano-silica solution is fully sprayed on the fabric.
- the penetration temperature of hot air is 150-170°C, and the air pressure of hot air is 35-38Hz, which can achieve rapid dehydration of the fabric without damaging the internal molecular structure of the fabric due to excessive temperature, which is beneficial to far-infrared Adjuvants, anti-influenza adjuvants and antibacterial adjuvants penetrate and fuse to the fabric.
- the antibacterial and antiviral washable multifunctional mask 100 of the present application has been tested, and the test report is as follows in Table 1, Table 2 and Table 3:
- the mask has good antiviral and antibacterial functions, health care functions, wrinkle resistance, waterproof and antifouling properties, good shape retention, and can be washed repeatedly. Ambient pressure, suitable for wide use. and.
- the mask is waterproof and breathable, so it is not easy to sweat on the face when wearing it, and it is suitable for long-term wear.
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Abstract
An antibacterial anti-virus washable multifunctional face mask (100) and a preparation method therefor. The face mask (100) comprises a face mask body (1) and two ear straps (2) which are respectively fixed at two ends of the face mask body (1). The face mask body (1) is formed by stacking and sewing two composite protection layers (11) opposite each other. Each of the composite protection layers (11) comprises a polyester fiber long fiber fabric layer (111) and a polyester fiber short fiber fabric layer (112) arranged on the polyester fiber long fiber fabric layer (111). In the face mask body (1), the two polyester fiber short fiber fabric layers (112) are located between the two polyester fiber long fiber fabric layers (111), and an antiviral auxiliary agent and an antibacterial auxiliary agent permeate the fiber structures of the composite protection layers (11) by means of an atomization treatment.
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2020年7月10日提交中国专利局、申请号为2020106617142、发明名称为“抗菌防病毒可洗涤多功能口罩及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on July 10, 2020 with the application number 2020106617142 and the invention titled "Antibacterial and antiviral washable multifunctional mask and its preparation method", the entire contents of which are by reference Incorporated in this application.
本申请涉及医疗卫生技术领域,特别是涉及抗菌防病毒可洗涤多功能口罩及其制备方法。The present application relates to the technical field of medical and health care, in particular to an antibacterial and antivirus washable multifunctional mask and a preparation method thereof.
随着社会对空气污染、病毒飞沫传播等热点的关注,口罩成为家庭必备的物品。近些年来,爆发过多起病毒传染病,如SARS、禽流感、甲型H3N2流感、新型冠状病毒肺炎等,都对人类健康造成了极大威胁,因此戴口罩成为一种方便可行的防护措施。With the society's attention to air pollution, virus droplet transmission and other hotspots, masks have become a must-have item for families. In recent years, there have been many outbreaks of viral infectious diseases, such as SARS, avian influenza, H3N2 influenza, new coronavirus pneumonia, etc., which have caused great threats to human health. Therefore, wearing masks has become a convenient and feasible protective measure. .
口罩是一种广泛使用的卫生防护用品,在人的口鼻与外界空气之间形成一道物理屏障,起到异物阻挡作用。目前人们使用的口罩滤层大多采用棉纱布或熔喷无纺布,对细菌和灰尘等颗粒物有阻挡作用,但本身不具有抗菌抗病毒功能。并且,现有的口罩通常是一次性医用口罩在使用一次性后便会被丢弃,这样会产生大量的医用垃圾,也会造成医疗用品的大量垃圾。Masks are widely used sanitary protection products, which form a physical barrier between people's mouth and nose and the outside air, and play a role in blocking foreign objects. At present, most of the filter layers of masks used by people are cotton gauze or melt-blown non-woven fabrics, which have a blocking effect on particles such as bacteria and dust, but do not have antibacterial and antiviral functions themselves. In addition, the existing masks are usually disposable medical masks that are discarded after being used once, which will generate a large amount of medical waste and also cause a large amount of waste of medical supplies.
发明内容SUMMARY OF THE INVENTION
根据本申请的各种实施例,提供了一种抗菌防病毒可洗涤多功能口罩及其制备方法。According to various embodiments of the present application, an antibacterial and antivirus washable multifunctional mask and a preparation method thereof are provided.
一种抗菌防病毒可洗涤多功能口罩,包括口罩本体和分别固定于所述口罩本体两端的两个耳带。所述口罩本体由两个复合保护层相向叠置缝制而成, 每个所述复合保护层包括聚脂纤维长纤织物层和设于所述聚脂纤维长纤织物层上的聚脂纤维短纤织物层,在所述口罩本体中两个所述聚脂纤维短纤织物层位于两个所述聚脂纤维长纤织物层之间,抗病毒助剂和抗菌助剂经雾化处理渗透至所述复合保护层的纤维结构中。An antibacterial and antivirus washable multifunctional mask comprises a mask body and two ear straps respectively fixed on both ends of the mask body. The mask body is made of two composite protective layers that are sewn on top of each other, and each composite protective layer includes a polyester fiber long fiber fabric layer and a polyester fiber disposed on the polyester fiber long fiber fabric layer. The short fiber fabric layer, in the mask body, the two polyester fiber short fiber fabric layers are located between the two polyester fiber long fiber fabric layers, and the antiviral auxiliary agent and the antibacterial auxiliary agent are infiltrated by atomization treatment into the fiber structure of the composite protective layer.
在其中一个实施例中,所述复合保护层还喷涂有纳米级二氧化硅助剂。In one embodiment, the composite protective layer is also sprayed with nano-scale silica auxiliary agent.
在其中一个实施例中,所述复合保护层还喷涂有二氧化硅电石和二氧化钛颗粒形成的复合抗菌抗病毒材料。In one embodiment, the composite protective layer is further sprayed with a composite antibacterial and antiviral material formed by silica carbide and titania particles.
在其中一个实施例中,远红外助剂采用雾化方式渗透至所述复合保护层的纤维结构中。In one embodiment, the far-infrared auxiliary agent penetrates into the fiber structure of the composite protective layer by means of atomization.
在其中一个实施例中,所述聚脂纤维长纤织物层为纵横交织为280支×280支平方英寸且布表结构为蜂巢状的织物。In one embodiment, the polyester fiber long fiber fabric layer is a fabric whose length and width are 280×280 square inches and the surface structure is honeycomb.
在其中一个实施例中,所述聚脂纤维短纤织物层为纵横交织为300支×300支平方英寸且布表结构为井字形的织物。In one embodiment, the polyester fiber staple fiber fabric layer is a fabric whose length and width are 300×300 square inches and the fabric surface structure is a well-shaped fabric.
在其中一个实施例中,各个所述耳带为弹力绳,且各个所述耳带在靠近所述口罩本体的一端还设有用于调节所述耳带的长度的耳扣。In one embodiment, each of the ear straps is an elastic cord, and each of the ear straps is further provided with an ear buckle for adjusting the length of the ear strap at one end close to the mask body.
在其中一个实施例中,所述复合保护层包括两个相互对称设置的弧形部,两个所述弧形部背离所述耳带的一侧通过平车车缝形成位于该口罩中心线上且呈弧形设置的骨位。In one embodiment, the composite protective layer includes two symmetrically arranged arc portions, and the sides of the two arc portions facing away from the ear straps are formed on the center line of the mask by flat stitching. And the bone position is arranged in an arc.
在其中一个实施例中,两个所述弧形部的所述骨位还涂覆有热熔防水胶。In one embodiment, the bone positions of the two arc-shaped portions are further coated with hot-melt waterproof glue.
一种制备抗菌防病毒可洗涤多功能口罩的方法,包括:A method for preparing an antibacterial and antivirus washable multifunctional mask, comprising:
制备复合保护层面料;Preparation of composite protective layer fabric;
根据人脸的形状,将所述复合保护层面料裁剪多个半边弧形部,并将任意两个弧形部缝合形成复合保护层;According to the shape of the human face, the composite protective layer fabric is cut out with a plurality of half arcs, and any two arcs are sewn together to form the composite protective layer;
将两个所述复合保护层的正反面对合起来,车缝形成口罩本体;及Combining the front and back of the two described composite protective layers, sewing to form a mask body; and
将两条耳带分别缝接在口罩本体的两端的边缘处。Sew the two ear straps on the edges of the two ends of the mask body respectively.
在其中一个实施例中,所述将两个所述复合保护层的正反面对合起来,车缝形成口罩本体,包括:In one embodiment, the front and back sides of the two composite protective layers are combined and sewn to form a mask body, including:
将两个所述弧形部拼接在一起;splicing the two arc-shaped parts together;
采用5号平车针及100/S PP线将两个所述弧形部缝合;及Suture the two said arcs using a No. 5 flat bur and 100/S PP thread; and
通过超声波热压机将热熔防水胶粘合在两个所述弧形部的骨位上。The hot-melt waterproof glue is bonded on the bone positions of the two arc-shaped parts by an ultrasonic hot pressing machine.
在其中一个实施例中,所述制备复合保护层面料,具体包括:In one embodiment, the preparation of the composite protective layer fabric specifically includes:
采用5D超高分子聚脂纤维长纤编织形成聚脂纤维长纤织物层;The polyester fiber long fiber fabric layer is formed by weaving 5D ultra-high molecular polyester fiber long fiber;
在所述聚脂纤维长纤织物层上,采用5D超高分子聚脂纤维短纤,制作聚脂纤维短纤织物层;其中,所述聚脂纤维长纤织物层和所述聚脂纤维短纤织物层构成面料;On the polyester fiber long fiber fabric layer, 5D ultra-high molecular polyester fiber short fiber is used to make a polyester fiber short fiber fabric layer; wherein, the polyester fiber long fiber fabric layer and the polyester fiber short fiber fabric layer are The fabric layer constitutes the fabric;
将纳米级二氧化硅溶液喷涂在所述面料的表面上;及spraying the nanoscale silica solution on the surface of the fabric; and
将远红外助剂、防流感病毒助剂和抗菌助剂一同经过纳米雾化设备和压力装置处理,使其全部渗入到所述面料的纺织纤维中。The far-infrared auxiliaries, the anti-influenza virus auxiliaries and the antibacterial auxiliaries are processed together through a nano-atomization device and a pressure device, so that all of them penetrate into the textile fibers of the fabric.
在其中一个实施例中,所述纳米雾化设备的处理条件为:温度为30℃-45℃,处理时间为36h-45h,风压为35-38Hz。In one embodiment, the processing conditions of the nano-atomization device are: the temperature is 30°C-45°C, the processing time is 36h-45h, and the wind pressure is 35-38Hz.
在其中一个实施例中,所述纳米级二氧化硅溶液喷涂在所述面料的表面上,包括:In one embodiment, the nano-scale silica solution is sprayed on the surface of the fabric, including:
将纳米级二氧化硅颗粒加入水中并充分搅拌,形成均匀的纳米级二氧化硅溶液;Add nano-scale silica particles into water and stir well to form a uniform nano-scale silica solution;
将所述纳米级二氧化硅溶液装入喷枪中,所述喷枪沿着所述面料的展开方向以喷涂移动速度为0.05m/s往复上下运动;及The nano-scale silica solution is loaded into a spray gun, and the spray gun reciprocates up and down with a spraying speed of 0.05 m/s along the unfolding direction of the fabric; and
将喷涂纳米级二氧化硅溶液后的面料送至热风穿透烘箱进行烘干处理,所述热风穿透烘箱的热风穿透温度为150-170℃,热风风压为35-38Hz。The fabric after spraying the nano-scale silica solution is sent to a hot air penetration oven for drying treatment, and the hot air penetration temperature of the hot air penetration oven is 150-170° C., and the hot air pressure is 35-38 Hz.
在其中一个实施例中,在喷涂时所述喷枪的枪头距离所述面料10cm,所述喷枪与所述面料水平面垂直。In one embodiment, when spraying, the head of the spray gun is 10 cm away from the fabric, and the spray gun is perpendicular to the horizontal plane of the fabric.
本申请的抗菌防病毒可洗涤多功能口罩,使用两个相向叠置的复合保护层缝合制作口罩本体,而该复合保护层包括聚脂纤维长纤织物层和设于聚脂纤维长纤织物层上的聚脂纤维短纤织物层,即复合保护层采用涤纶制作而成,涤纶具有良好的抗皱性、防水防污性,保形性很好,这样口罩可反复清洗, 其重复使用次数多达50次,减少了医用垃圾,降低环境压力,并通过雾化器将抗病毒助剂和抗菌助剂渗透至复合保护层的纤维结构中,使得该口罩具有抗病毒抗菌功能,且该复合保护层,防水透气性强,面部不容易闷汗,适合长期佩戴。In the multifunctional antibacterial, antivirus, and washable mask of the present application, the mask body is made by sewing two composite protective layers that are superimposed on each other, and the composite protective layer includes a polyester fiber long fiber fabric layer and a polyester fiber long fiber fabric layer arranged on the polyester fiber long fiber fabric layer. The polyester staple fiber fabric layer on the top, that is, the composite protective layer is made of polyester. Polyester has good wrinkle resistance, waterproof and antifouling properties, and good shape retention, so that the mask can be washed repeatedly, and its repeated use is as many as 50 times, reducing medical waste, reducing environmental pressure, and infiltrating antiviral additives and antibacterial additives into the fiber structure of the composite protective layer through the atomizer, so that the mask has antiviral and antibacterial functions, and the composite protective layer , Waterproof and breathable, the face is not easy to sweat, suitable for long-term wear.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例提供的抗菌防病毒可洗涤多功能口罩的结构示意图一。FIG. 1 is a schematic structural diagram 1 of an antibacterial and antivirus washable multifunctional mask provided in an embodiment of the present application.
图2为本申请实施例提供的抗菌防病毒可洗涤多功能口罩的结构示意图二。FIG. 2 is a second structural schematic diagram of the antibacterial and antivirus washable multifunctional mask provided by the embodiment of the present application.
图3为本申请实施例提供的复合保护层的结构示意图。FIG. 3 is a schematic structural diagram of a composite protective layer provided in an embodiment of the present application.
图4为本申请实施例提供的抗菌防病毒可洗涤多功能口罩的制备流程图。FIG. 4 is a flow chart of the preparation of the antibacterial and antivirus washable multifunctional mask provided in the embodiment of the present application.
图5为本申请实施例提供的复合保护层的制备流程图。FIG. 5 is a flow chart of the preparation of the composite protective layer provided by the embodiment of the present application.
其中,图中各附图主要标记:Among them, the main symbols of each accompanying drawing in the figure are:
100-抗菌防病毒可洗涤多功能口罩;100 - Antibacterial antivirus washable multifunctional mask;
1-口罩本体;11-复合保护层;111-聚脂纤维长纤织物层;112-聚脂纤维短纤织物层;12-骨位;13-上边平车压双线;14-下边平车压双压线;15-侧边平车压双线;1-mask body; 11-composite protective layer; 111-polyester fiber long fiber fabric layer; 112-polyester fiber staple fiber fabric layer; 12-bone position; 13-upper flat car pressing double line; 14-lower flat car Press double pressure line; 15-side flat car pressure double line;
2-耳带;21-耳扣。2- ear strap; 21- ear buckle.
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白, 以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection or indirect connection through an intermediate medium, may be internal communication between two elements or an interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
参阅图1至图3,提供了一种根据本申请实施例的抗菌防病毒可洗涤多功能口罩100,其包括口罩本体1和两个耳带2。两个耳带2分别固定在口罩本体1的两端,耳带2的形状与人的耳朵贴合。口罩本体1由两个复合保护层11相向叠置缝制而成。该复合保护层11包括高分子聚脂纤维长纤织物层111和高分子聚脂纤维短纤织物层112,聚脂纤维短纤织物层112设在聚脂纤维长纤织物层111上。即口罩本体1由涤纶面料制作形成的四层织物层,其中两层聚脂纤维短纤织物层112位于两层聚脂纤维长纤织物层111之间。通过使用涤纶制作复合保护层11,由于涤纶具有良好的抗皱性、防水防污性,保形性很好,从而使得口罩可反复清洗,其重复使用次数多达50次,减少了医用垃圾,降低环境压力。Referring to FIGS. 1 to 3 , an antibacterial and antivirus washable multifunctional mask 100 according to an embodiment of the present application is provided, which includes a mask body 1 and two ear straps 2 . The two ear straps 2 are respectively fixed on the two ends of the mask body 1, and the shape of the ear straps 2 fits the human ear. The mask body 1 is formed by overlapping and sewing two composite protective layers 11 facing each other. The composite protective layer 11 includes a high molecular polyester fiber long fiber fabric layer 111 and a high molecular polyester fiber short fiber fabric layer 112 , and the polyester fiber short fiber fabric layer 112 is provided on the polyester fiber long fiber fabric layer 111 . That is, the mask body 1 is made of polyester fabric with four layers of fabric layers, wherein two layers of polyester fiber short fiber fabric layers 112 are located between the two layers of polyester fiber long fiber fabric layers 111 . By using polyester to make the composite protective layer 11, because polyester has good wrinkle resistance, waterproof and anti-fouling properties, and good shape retention, the mask can be washed repeatedly, and the number of repeated use is up to 50 times, which reduces medical waste and reduces Environmental pressure.
在一些实施例中,使用聚脂纤维长纤制作口罩本体1的外层,聚脂纤维长纤(俗称涤纶长丝)制成的织物层弹性、手感、耐皱和抗起球性能较好,以保证该口罩在多次洗涤好不变形,保形性好。而聚脂纤维短纤(俗称涤纶短丝)制作口罩本体1的内层,聚脂纤维短纤的耐磨性和过滤性好,能够有效阻挡飞沫或者病毒渗,以保护佩戴者,并保证口罩在多次洗涤后不变形。In some embodiments, polyester fiber long fibers are used to make the outer layer of the mask body 1, and the fabric layer made of polyester fiber long fibers (commonly known as polyester filaments) has better elasticity, hand feel, wrinkle resistance and pilling resistance. In order to ensure that the mask is not deformed after multiple washings, and has good shape retention. Polyester fiber staple fibers (commonly known as polyester staple fibers) are used to make the inner layer of the mask body 1. Polyester fiber staple fibers have good wear resistance and filterability, and can effectively block droplets or virus penetration to protect the wearer and ensure The mask does not deform after multiple washings.
在本实施例中,抗病毒助剂(图未示)和抗菌助剂(图未示)经雾化处理渗透至复合保护层11的纤维结构中,这样赋予了口罩抗病毒和抗菌功效。具体地,抗病毒助剂和抗菌助剂经雾化组件和气动力喷嘴时形成射流,在电晕放电腔中破碎成带静电的微米级液滴,成扩散状弥散在静电雾化装置和复合保护层11之间,并在气动力输送、重力沉降和静电力吸附的共同作用下均匀喷淋在复合保护层11上。在此,抗病毒助剂和抗菌助剂渗透至复合保护层11的外侧和纤维的内部组织,从而保证口罩在多次洗涤后依然具有抗病毒和抗菌功能。具体地,经过雾化工艺处理后的复合保护层11,在洗涤50次后依然保持着良好的抗菌、防病毒能力。In this embodiment, the antiviral adjuvant (not shown in the figure) and the antibacterial adjuvant (not shown in the figure) penetrate into the fiber structure of the composite protective layer 11 through atomization treatment, which endows the mask with antiviral and antibacterial effects. Specifically, the antiviral adjuvant and the antibacterial adjuvant form a jet when passing through the atomizing component and the aerodynamic nozzle, are broken into electrostatically charged micron-sized droplets in the corona discharge chamber, and dispersed in the electrostatic atomization device and composite protection between the layers 11 and evenly sprayed on the composite protective layer 11 under the combined action of pneumatic conveying, gravity sedimentation and electrostatic adsorption. Here, the antiviral adjuvant and the antibacterial adjuvant penetrate into the outer side of the composite protective layer 11 and the inner tissue of the fiber, thereby ensuring that the mask still has antiviral and antibacterial functions after multiple washings. Specifically, the composite protective layer 11 treated by the atomization process still maintains good antibacterial and antivirus capabilities after being washed 50 times.
在本申请的抗菌防病毒可洗涤多功能口罩100中,采用涤纶制作具有四层防护层的口罩本体1,其中口罩本体1的外侧分别为聚脂纤维长纤织物层111,口罩本体1的内侧为两层聚脂纤维短纤织物层112。聚脂纤维长纤制成的织物层弹性、手感、耐皱和抗起球性能较好,而聚脂纤维短纤制作口罩本体1的内层,聚脂纤维短纤的耐磨性和过滤性好,能够有效阻挡飞沫或者病毒渗透,保护佩戴者,从而使得口罩具有良好的抗皱性、防水防污性,保形性很好,可反复清洗,其重复使用次数多达50次,减少医用垃圾,降低环境压力。此外,通过口罩本体1上还喷涂抗病毒助剂和抗菌助剂,使其具有抗病毒抗菌功能,且面料的防水透气性强,面部不容易闷汗,适合长期佩戴。In the antibacterial and antivirus washable multifunctional mask 100 of the present application, polyester is used to make a mask body 1 with four layers of protective layers, wherein the outer side of the mask body 1 is a polyester fiber long fiber fabric layer 111 respectively, and the inner side of the mask body 1 is respectively It is a two-layer polyester staple fiber fabric layer 112 . The fabric layer made of polyester fiber long fiber has better elasticity, hand feeling, wrinkle resistance and anti-pilling performance, while the polyester fiber short fiber is used to make the inner layer of the mask body 1, and the wear resistance and filterability of the polyester fiber short fiber are better. It can effectively block the penetration of droplets or viruses and protect the wearer, so that the mask has good anti-wrinkle, waterproof and anti-fouling properties, good shape retention, and can be washed repeatedly. Garbage, reduce environmental pressure. In addition, the mask body 1 is also sprayed with antiviral additives and antibacterial additives, so that it has antiviral and antibacterial functions, and the fabric is waterproof and breathable, and the face is not easy to sweat, which is suitable for long-term wear.
在一些实施例中,参阅图1和图3,复合保护层11还喷涂有纳米级二氧化硅助剂(图未示)。纳米级二氧化硅具有良好的杀菌消毒,从而可快速消灭杀死附在口罩本体1上的病菌或者细菌,抑制病菌或细菌生长,使得口罩适合长期佩戴。In some embodiments, referring to FIG. 1 and FIG. 3 , the composite protective layer 11 is further sprayed with nano-scale silica additives (not shown). Nano-scale silica has good sterilization and disinfection, which can quickly eliminate and kill germs or bacteria attached to the mask body 1, inhibit the growth of germs or bacteria, and make the mask suitable for long-term wear.
在另一些实施例中,复合保护层还喷涂有二氧化硅电石和二氧化钛颗粒形成的复合抗菌抗病毒材料(图未示)。其中,二氧化硅的电气石和二氧化钛颗粒形成的复合抗菌抗病毒材料,含该材料的无纺布对金黄色葡萄球菌(StaphybcoccusaureusATCC6538)、大肠埃希氏菌(EscherichiacoliATCC25922)以及白色念珠菌(CandidaalbicanATCC10231) 的抗菌率大于99%。In other embodiments, the composite protective layer is further sprayed with a composite antibacterial and antiviral material formed by silica carbide and titania particles (not shown). Among them, the composite antibacterial and antiviral material formed by tourmaline of silica and titanium dioxide particles, the non-woven fabric containing this material is effective against Staphylococcus aureus (Staphybcocusaureus ATCC6538), Escherichia coli (Escherichiacoli ATCC25922) and Candida albicans (Candidaalbican ATCC10231). The antibacterial rate is greater than 99%.
在一些实施例中,远红外助剂采用雾化方式渗透至复合保护层11。其中,远红外助剂能够发射出远红外线。远红外线,能够深入人体的皮下组织,使皮下深层皮肤温度上升,扩张微血管,促进血液循环,复活酵素,强化血液及细胞组织代谢,对细胞恢复年轻有很大的帮助并能改善贫血。此外,远红外线能扩张微血管、促进血液循环降低高血压,又能改善低血压症状。远红外线还具有改善关节疼痛、改善循环系统、增强新陈代谢和提高免疫力等功能,因此,在口罩本体1上增添远红外助剂,使得该口罩具有保健功能,且佩戴者长期佩戴不会产生皮肤干燥过敏、冒痘等不良反应,适合长期佩戴。In some embodiments, the far-infrared auxiliary agent penetrates into the composite protective layer 11 by means of atomization. Among them, the far-infrared auxiliary agent can emit far-infrared rays. Far-infrared rays can penetrate deep into the subcutaneous tissue of the human body, increase the temperature of the deep subcutaneous skin, expand the microvessels, promote blood circulation, revive enzymes, strengthen the metabolism of blood and cells and tissues, which are of great help for cell recovery and can improve anemia. In addition, far infrared rays can dilate capillaries, promote blood circulation, reduce high blood pressure, and improve symptoms of low blood pressure. Far-infrared also has functions such as improving joint pain, improving circulatory system, enhancing metabolism and improving immunity. Therefore, adding far-infrared additives to the mask body 1 makes the mask have health care functions, and the wearer will not produce skin after long-term wear. Dry, allergic, acne and other adverse reactions, suitable for long-term wear.
在本实施例中,参阅图3,聚脂纤维长纤织物层111为纵横交织为280支×280支平方英寸且布表结构为蜂巢状的织物。在此,使用聚脂纤维长纤制作高支高原的织物,使得口罩本体1的表面光滑,能减少其对佩戴者脸部的摩擦,佩戴舒服,且密度大,可以有效地阻止PM2.5以上的颗粒物,起到良好的防护。In this embodiment, referring to FIG. 3 , the polyester fiber long fiber fabric layer 111 is a fabric with a length and width of 280×280 square inches and a honeycomb-like fabric structure. Here, polyester fiber long fibers are used to make high-count plateau fabrics, so that the surface of the mask body 1 is smooth, which can reduce the friction on the wearer's face, comfortable to wear, and high density, which can effectively prevent PM2.5 or more. of particulate matter, play a good role in protection.
在本实施例中,参阅图3,聚脂纤维短纤织物层112为纵横交织为300支×300支平方英寸且布表结构为井字形的织物。在此,使用涤纶短丝制作300支×300支平方英寸高支高原的织物,其精细及紧密度远远高于聚脂纤维长纤织物层111的防护,能够有效阻止PM2.5以上的颗粒物内渗至口罩本体1的第四层织物(即与佩戴者脸部贴近的聚脂纤维长纤织物层111),起到良好的防病毒作用,并为聚脂纤维长纤织物层111起到衬托挺阔的作用。In the present embodiment, referring to FIG. 3 , the polyester fiber staple fabric layer 112 is a fabric with a length and width of 300×300 square inches and the fabric structure is a well-shaped fabric. Here, polyester staple yarn is used to make 300×300 square inches of high-count plateau fabric, and its fineness and tightness are much higher than the protection of polyester fiber long fiber fabric layer 111, which can effectively prevent particulate matter above PM2.5 The fourth layer of fabric (that is, the polyester fiber long fiber fabric layer 111 that is close to the wearer's face) infiltrated into the mask body 1, plays a good anti-virus effect, and plays a role for the polyester fiber long fiber fabric layer 111. Set off a very wide role.
由上述可知,用于制作口罩本体1的复合保护层11由上下层均采用高支高密的原料,面料光滑。故成品接触到面部皮肤后会很舒适,适合用户长期佩戴。此外,该面料通过聚脂纤维长纤和聚脂纤维短纤编织形成具有双层结构的高支高原织物,该织物表面光滑,能减少其对佩戴者脸部的摩擦,佩戴舒服,且密度大,可以有效的阻止PM2.5以上的颗粒物,起到良好的防护。As can be seen from the above, the composite protective layer 11 used to make the mask body 1 is made of high-count and high-density raw materials from the upper and lower layers, and the fabric is smooth. Therefore, the finished product will be very comfortable after touching the facial skin, which is suitable for users to wear for a long time. In addition, the fabric is woven with polyester fiber long fibers and polyester fiber short fibers to form a high-count plateau fabric with a double-layer structure. The surface of the fabric is smooth, which can reduce the friction on the wearer's face, is comfortable to wear, and has high density. , which can effectively prevent particulate matter above PM2.5 and play a good role in protection.
在一些实施例中,参阅图2,各个耳带2为弹力绳,各个耳带2靠近口罩本体1的一端还设有用于调节耳带2长度的耳扣,以方便不同脸型大小的 人均可使用。在另一些实施例中,各个耳带2靠近复合保护层11的一侧设有硅胶层(图未示)。其中,硅胶层具有良好的弹性和软性,这样在佩戴口罩时,硅胶层直接和佩戴者的耳带2接触,以避免耳带2直接勒紧耳朵,提高佩戴的舒适性。In some embodiments, referring to FIG. 2 , each ear strap 2 is an elastic cord, and one end of each ear strap 2 close to the mask body 1 is also provided with an ear buckle for adjusting the length of the ear strap 2, so that it can be used by people with different face sizes. . In other embodiments, a silicone layer (not shown) is provided on one side of each earband 2 close to the composite protective layer 11 . Among them, the silicone layer has good elasticity and softness, so that when wearing the mask, the silicone layer is in direct contact with the wearer's earband 2, so as to prevent the earband 2 from directly tightening the ears and improve wearing comfort.
在一些实施例中,参阅图1,复合保护层11包括两个相互对称设置的弧形部,两个弧形部背离耳带2的一侧通过平车车缝形成位于该口罩中心线上且呈弧形设置的骨位12。这样,两个弧形部缝制而成骨位12,使得口罩本体1分为两部分,与人脸的形状相适应,有利于口罩本体1更紧密贴合人脸。并且,口罩在展开的状态下通过骨位12支撑弧形部形成一个容纳人体口鼻的凹槽,保证了口罩的基本形状,并减少了在口罩本体1的上端设置弹性鼻托,从而避免口罩在多次洗涤后由于弹性鼻托变形而导致口罩形变的问题,提高口罩的使用次数。In some embodiments, referring to FIG. 1 , the composite protective layer 11 includes two arc-shaped portions arranged symmetrically with each other, and the sides of the two arc-shaped portions facing away from the earband 2 are formed on the center line of the mask by flat stitching. Bone positions 12 arranged in an arc shape. In this way, the two arc-shaped parts are sewn to form the bone position 12, so that the mask body 1 is divided into two parts, which are adapted to the shape of the human face, which is beneficial for the mask body 1 to fit the human face more closely. Moreover, in the unfolded state, the mask supports the arc part through the bone position 12 to form a groove for accommodating the mouth and nose of the human body, which ensures the basic shape of the mask and reduces the provision of elastic nose pads on the upper end of the mask body 1, thereby avoiding the mask. The problem of deformation of the mask due to the deformation of the elastic nose pads after multiple washings increases the frequency of use of the mask.
在一些实施例中,两个弧形部的骨位还涂覆有热熔防水胶(图未示)。具体地,通过超声波热压机,将热熔防水胶粘合在骨位上,以确保有针孔的地方不渗透水(因针孔大于纤维的直径),防止唾液及飞沫通过针孔进入人体的呼吸道。In some embodiments, the bone sites of the two arc-shaped portions are also coated with hot-melt waterproof glue (not shown). Specifically, the hot-melt waterproof glue is bonded to the bone site by an ultrasonic hot press to ensure that the place with pinholes is impermeable to water (because the pinholes are larger than the diameter of the fibers), preventing saliva and droplets from entering through the pinholes Human respiratory tract.
在一些实施例中,参阅图1至图2,作为本申请抗菌防病毒可洗涤多功能口罩的一种具体实施方式,口罩本体1的上边和下边均采用平车压双线技术,从而在口罩本体1的上边和下边分别形成上边平车压双线13和下边平车压双线14。同样地,口罩本体1的两侧边也通过平车双压线技术,形成侧边平车压双线15,确保口罩使用及洗涤50次后不变型。各耳带2的两端分别固定在口罩本体1侧边的边角处。如此,构成口罩本体1的两个复合保护层11的上边、下边及两个侧边通过平车压双线技术成体,耳带2设在口罩本体1两侧的边沿上,更加有效地防止口罩在使用时鼻子两侧有测漏现象的发生。In some embodiments, referring to FIG. 1 to FIG. 2 , as a specific embodiment of the multi-functional antibacterial and antiviral washable mask of the present application, the upper and lower sides of the mask body 1 both adopt the flat car pressing double-line technology, so that the The upper and lower sides of the main body 1 are respectively formed with an upper flat car pressing double line 13 and a lower flat car pressing double line 14 . Similarly, the two sides of the mask body 1 also use the flat car double pressing line technology to form the side flat car pressing double line 15 to ensure that the mask does not change shape after 50 times of use and washing. Both ends of each ear strap 2 are respectively fixed at the corners of the side of the mask body 1 . In this way, the upper side, the lower side and the two sides of the two composite protective layers 11 that constitute the mask body 1 are formed into a body by the flat car pressing double-line technology, and the ear straps 2 are arranged on the edges of both sides of the mask body 1 to more effectively prevent the mask. There are leaks on both sides of the nose during use.
在本申请中还提供了一种制备抗菌防病毒可洗涤多功能口罩的方法,参阅图1和图4,其包括:The present application also provides a method for preparing an antibacterial and antivirus washable multifunctional mask, referring to FIGS. 1 and 4 , which includes:
S1:制备复合保护层面料。S1: Preparation of composite protective layer fabric.
在一些实施例中,该复合保护面料由聚脂纤维长纤和聚脂纤维短纤编织形成的双层结构。由于聚脂纤维具有良好的抗皱性、防水防污性,保形性很好,从而使得采用该面料制作的口罩能够反复清洗。在本实施例中,使用该面料制作的口罩,其重复使用洗涤的次数多达50次。In some embodiments, the composite protective fabric is a double-layer structure formed by weaving polyester fiber long fibers and polyester fiber short fibers. Because polyester fiber has good wrinkle resistance, waterproof and antifouling properties, and good shape retention, the masks made of this fabric can be washed repeatedly. In this embodiment, the mask made of this fabric can be reused and washed up to 50 times.
S2:根据人脸的形状,将复合保护层面料裁剪多个半边弧形部,并将任意两个弧形部缝合形成复合保护层。S2: According to the shape of the human face, the composite protective layer fabric is cut out with a plurality of half arcs, and any two arcs are sewed together to form a composite protective layer.
为了保证裁剪的半边弧形部的形状基本一致,减少裁剪误差和提高裁剪效率,在此使用超声波裁剪技术。In order to ensure that the shape of the cut half arc portion is basically the same, reduce the cutting error and improve the cutting efficiency, the ultrasonic cutting technology is used here.
S3:将两个复合保护层的正反面对合起来,车缝形成口罩本体。S3: Combine the front and back of the two composite protective layers, and sew to form the mask body.
在此,口罩本体采用平车压双线技术将两个复合保护层缝合,即该口罩本体为四层防护面料组成,防护效果好。Here, the mask body adopts the flat car pressing double thread technology to sew the two composite protective layers, that is, the mask body is composed of four layers of protective fabrics, and the protective effect is good.
S4:将两条耳带分别缝接在口罩本体的两端的边缘处。S4: Sew the two ear straps on the edges of the two ends of the mask body respectively.
在一些实施例中,在缝合耳带时,在任意一边耳带位留个开口位,然后通过开口位将口罩本体从内层翻出来;整理平顺后再沿着原边压双线;确保压双线后的口罩长期佩戴及洗涤后外型不变型及美观。In some embodiments, when sewing the earbands, leave an opening on either side of the earbands, and then turn the mask body out of the inner layer through the openings; press the double line along the original edge after smoothing; The mask after the double line is worn for a long time and the appearance is unchanged and beautiful after washing.
在其中一个实施例中,将两个复合保护层的正反面对合起来,车缝形成口罩本体,可以包括:In one of the embodiments, the front and back sides of the two composite protective layers are combined and sewn to form a mask body, which may include:
S21:将两个弧形部拼接在一起;S21: splicing the two arc parts together;
S22:采用5号平车针及100/S PP线将两个弧形部缝合;及S22: Use a No. 5 flat bur and 100/S PP thread to sew the two arcs; and
S23:通过超声波热压机将热熔防水胶粘合在两个弧形部的骨位上。S23: Adhere the hot-melt waterproof glue on the bones of the two arc-shaped parts by an ultrasonic hot pressing machine.
对于上述步骤S21至步骤S23中,5号平车针和100/S PP线两者的直径相差小,且直径都很小,这样避免了在骨位处形成较大的针孔,并在骨位上涂覆有1.5cm宽的热熔防水胶,从而确保有针孔的方不会渗水,防止唾液或者飞沫通过针孔经过人体的呼吸道,提高口罩的防护性能。为确保外观好看,骨位处需修到一样宽窄。For the above-mentioned steps S21 to S23, the diameter difference between the No. 5 flat bur and the 100/S PP wire is small, and the diameters are very small, which avoids the formation of large needle holes at the bone site, and the bone It is coated with a 1.5cm wide hot melt waterproof adhesive to ensure that the square with pinholes will not seep water, prevent saliva or droplets from passing through the human respiratory tract through the pinholes, and improve the protective performance of the mask. In order to ensure a good appearance, the bone site needs to be repaired to the same width.
在一些实施例中,参阅图5,制备复合保护层面料包括:In some embodiments, referring to Figure 5, preparing the composite protective layer fabric includes:
S11:采用5D超高分子聚脂纤维长纤编织形成聚脂纤维长纤织物层;S11: 5D ultra-high molecular polyester fiber long fiber is used to weave to form a polyester fiber long fiber fabric layer;
S12:在聚脂纤维长纤织物层上,采用5D超高分子聚脂纤维短纤,制作聚脂纤维短纤织物层;其中,聚脂纤维长纤织物层和聚脂纤维短纤织物层构成面料;S12: On the polyester fiber long fiber fabric layer, use 5D ultra-high molecular polyester fiber staple fiber to make a polyester fiber short fiber fabric layer; wherein, the polyester fiber long fiber fabric layer and the polyester fiber short fiber fabric layer are composed of fabric;
S13:将纳米级二氧化硅溶液喷涂在面料的表面上;及S13: spraying the nanoscale silica solution on the surface of the fabric; and
S14:将远红外助剂、防流感病毒助剂和抗菌助剂一同经过纳米雾化设备和压力装置处理,使其全部渗入到面料的纺织纤维中。S14: The far-infrared auxiliaries, the anti-influenza virus auxiliaries and the antibacterial auxiliaries are processed together with nano-atomization equipment and pressure devices, so that they all penetrate into the textile fibers of the fabric.
在步骤S11至S12中,通过高仿技术设定经纬密度,制作纵横交织为280×280平方英寸高密组织蜂巢立体六面结构的聚脂纤维长纤织物层和经纬密度300支×300支平方英寸且组织结构为井字形平纹组织的聚脂纤维短纤织物层。在此,使用聚脂纤维制作高支高原的织物,该面料的表面光滑,佩戴舒服,且密度大,可以有效的阻止PM2.5以上的颗粒物,起到良好的防护,并使得聚脂纤维短纤织物层的精细及紧密度远远高于聚脂纤维长纤织物层,为聚脂纤维长纤织物层起到衬托挺阔的作用。In steps S11 to S12, the warp and weft densities are set by high imitation technology, and a polyester fiber long fiber fabric layer with a 280×280 square inch high-density honeycomb three-dimensional structure and a warp and weft density of 300×300 square inches are produced. And the organizational structure is a polyester fiber staple fiber fabric layer with a well-shaped plain weave. Here, polyester fiber is used to make high-count plateau fabric. The surface of the fabric is smooth, comfortable to wear, and has a high density. It can effectively prevent particles above PM2.5, play a good role in protection, and make the polyester fiber short The fineness and tightness of the fiber fabric layer is much higher than that of the polyester fiber long fiber fabric layer, which plays a role in setting off the polyester fiber long fiber fabric layer.
在步骤S13至步骤S14中通过在面料本体上添加纳米级二氧化硅,远红外助剂及H3N2(防流感病毒助剂)和抗菌助剂,使得该面料具有了抗病毒抗菌及保健功能。In step S13 to step S14, by adding nano-scale silica, far-infrared auxiliary agent, H3N2 (anti-influenza virus auxiliary agent) and antibacterial auxiliary agent on the fabric body, the fabric has antiviral, antibacterial and health care functions.
在步骤S14前而在步骤S13后,还可以根据实际情况对面料进行染色。Before step S14 and after step S13, the fabric can also be dyed according to the actual situation.
在一些实施例中,纳米雾化设备的处理条件为:温度为30℃-45℃,处理时间为36h-45h,风压为35-38Hz。在此,将温度控制在30℃-45℃、风压设置在35-38Hz能够使得经过雾化设备处理远红外助剂、防流感病毒助剂和抗菌助剂的分子结构快速渗透至面料的纤维结构中;而使得处理时间控制在36小时至45小时之间,面料的纱线分子结构与上述助剂分子充分融合,达到多次洗涤后抗菌防病毒、保健功能作用持续有效。In some embodiments, the treatment conditions of the nano-atomization device are: the temperature is 30°C-45°C, the treatment time is 36h-45h, and the wind pressure is 35-38Hz. Here, controlling the temperature at 30℃-45℃ and setting the wind pressure at 35-38Hz can make the molecular structure of far-infrared additives, anti-influenza virus additives and antibacterial additives quickly penetrate into the fibers of the fabric through atomization equipment The processing time is controlled between 36 hours and 45 hours, and the molecular structure of the yarn of the fabric is fully integrated with the above-mentioned auxiliary molecules, so that the antibacterial, antivirus, and health care functions are continuously effective after multiple washings.
在一些实施例中,纳米级二氧化硅溶液喷涂在面料表面上,包括:In some embodiments, the nanoscale silica solution is sprayed on the surface of the fabric, including:
S131:将纳米级二氧化硅颗粒加入水中充分搅拌,形成均匀的纳米级二氧化硅溶液;S131: adding nano-scale silica particles into water and stirring thoroughly to form a uniform nano-scale silica solution;
S132:将纳米级二氧化硅溶液装入喷枪中,喷枪沿着面料的展开方向以 喷涂移动速度为0.05m/s往复上下运动;S132: load the nano-scale silica solution into the spray gun, and the spray gun moves up and down along the unfolding direction of the fabric with a spraying moving speed of 0.05m/s;
S133:将喷涂纳米级二氧化硅溶液后的面料送至热风穿透烘箱进行烘干处理,热风穿透烘箱的热风穿透温度为150-170℃,热风风压为35-38Hz。S133: sending the fabric after spraying the nano-silica solution to a hot air penetration oven for drying treatment, the hot air penetration temperature of the hot air penetration oven is 150-170° C., and the hot air pressure is 35-38 Hz.
在上述步骤S131至步骤S133中,在喷涂时喷枪枪头距离喷面料10cm,喷枪与面料水平面应保持垂直状态,以保证纳米级二氧化硅溶液充分喷洒在面料上。另外,将热风穿透温度为150-170℃,热风风压为35-38Hz,在保证不会因为温度过高而损坏面料的内部分子结构的情况下,实现面料的快速脱水,有利于远红外助剂、防流感病毒助剂和抗菌助剂渗透融合至面料上。In the above steps S131 to S133, the spray gun head is 10cm away from the sprayed fabric during spraying, and the spray gun and the horizontal plane of the fabric should be kept vertical to ensure that the nano-silica solution is fully sprayed on the fabric. In addition, the penetration temperature of hot air is 150-170°C, and the air pressure of hot air is 35-38Hz, which can achieve rapid dehydration of the fabric without damaging the internal molecular structure of the fabric due to excessive temperature, which is beneficial to far-infrared Adjuvants, anti-influenza adjuvants and antibacterial adjuvants penetrate and fuse to the fabric.
本申请的抗菌防病毒可洗涤多功能口罩100经检测,检测报告参见表1、表2和表3内容如下:The antibacterial and antiviral washable multifunctional mask 100 of the present application has been tested, and the test report is as follows in Table 1, Table 2 and Table 3:
表1Table 1
表2Table 2
表3table 3
从中可以看出,该口罩具有良好的抗病毒抗菌功能及保健功能、抗皱性及防水防污性,保形性很好,可反复清洗,其重复使用次数多达50次,减少医用垃圾,降低环境压力,适用广泛使用。并且。该口罩的防水透气性强,则佩戴时面部不容易闷汗,适合长期佩戴。It can be seen from this that the mask has good antiviral and antibacterial functions, health care functions, wrinkle resistance, waterproof and antifouling properties, good shape retention, and can be washed repeatedly. Ambient pressure, suitable for wide use. and. The mask is waterproof and breathable, so it is not easy to sweat on the face when wearing it, and it is suitable for long-term wear.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be noted that, for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
Claims (15)
- 一种抗菌防病毒可洗涤多功能口罩,包括:An antibacterial antiviral washable multifunctional mask comprising:口罩本体;和the mask body; and分别固定于所述口罩本体两端的两个耳带;two ear straps respectively fixed on both ends of the mask body;其中所述口罩本体由两个复合保护层相向叠置缝制而成,每个所述复合保护层包括聚脂纤维长纤织物层和设于所述聚脂纤维长纤织物层上的聚脂纤维短纤织物层,在所述口罩本体中两个所述聚脂纤维短纤织物层位于两个所述聚脂纤维长纤织物层之间,抗病毒助剂和抗菌助剂经雾化处理渗透至所述复合保护层的纤维结构中。The mask body is made of two composite protective layers that are sewn on top of each other, and each composite protective layer includes a polyester fiber long fiber fabric layer and a polyester fiber long fiber fabric layer provided on the polyester fiber long fiber fabric layer. Fiber staple fiber fabric layer, two polyester fiber staple fiber fabric layers are located between the two polyester fiber long fiber fabric layers in the mask body, and the antiviral auxiliary agent and the antibacterial auxiliary agent are atomized Penetrates into the fibrous structure of the composite protective layer.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,所述复合保护层还喷涂有纳米级二氧化硅助剂。The antibacterial and antivirus washable multifunctional mask according to claim 1, wherein the composite protective layer is also sprayed with nano-scale silica auxiliary.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,所述复合保护层还喷涂有二氧化硅电石和二氧化钛颗粒形成的复合抗菌抗病毒材料。The antibacterial and antiviral washable multifunctional mask according to claim 1, wherein the composite protective layer is further sprayed with a composite antibacterial and antiviral material formed of silica calcium carbide and titanium dioxide particles.
- 根据权利要求2所述的抗菌防病毒可洗涤多功能口罩,其中,远红外助剂采用雾化方式渗透至所述复合保护层的纤维结构中。The multifunctional antibacterial and antivirus washable mask according to claim 2, wherein the far-infrared auxiliary agent penetrates into the fiber structure of the composite protective layer by means of atomization.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,所述聚脂纤维长纤织物层为纵横交织为280支×280支平方英寸且布表结构为蜂巢状的织物。The antibacterial and antivirus washable multifunctional mask according to claim 1, wherein the polyester fiber long fiber fabric layer is a fabric with a length and width of 280×280 square inches and a honeycomb-like surface structure.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,所述聚脂纤维短纤织物层为纵横交织为300支×300支平方英寸且布表结构为井字形的织物。The multifunctional antibacterial, antivirus, and washable mask according to claim 1, wherein the polyester fiber staple fabric layer is a fabric whose length and width are 300×300 square inches and the cloth surface structure is a well-shaped fabric.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,各个所述耳带为弹力绳,且各个所述耳带在靠近所述口罩本体的一端还设有用于调节所述耳带的长度的耳扣。The multifunctional antibacterial, antivirus, and washable mask according to claim 1, wherein each of the ear straps is an elastic cord, and each of the ear straps is further provided with an end close to the mask body for adjusting the ear straps. length of ear buckles.
- 根据权利要求1所述的抗菌防病毒可洗涤多功能口罩,其中,所述复合保护层包括两个相互对称设置的弧形部,两个所述弧形部背离所述耳带的 一侧通过平车车缝形成位于该口罩中心线上且呈弧形设置的骨位。The multifunctional antibacterial, antivirus and washable mask according to claim 1, wherein the composite protective layer comprises two arc-shaped parts arranged symmetrically with each other, and the sides of the two arc-shaped parts facing away from the ear strap pass through The flat car seam forms a bone position located on the center line of the mask and arranged in an arc.
- 根据权利要求8所述的抗菌防病毒可洗涤多功能口罩,其中,两个所述弧形部的所述骨位还涂覆有热熔防水胶。The antibacterial and antivirus washable multifunctional mask according to claim 8, wherein the bone positions of the two arc-shaped parts are further coated with hot-melt waterproof glue.
- 一种制备如权利要求1-9任一项所述的抗菌防病毒可洗涤多功能口罩的方法,包括:A method for preparing the antibacterial and antivirus washable multifunctional mask as claimed in any one of claims 1-9, comprising:制备复合保护层面料;Preparation of composite protective layer fabric;根据人脸的形状,将所述复合保护层面料裁剪多个半边弧形部,并将任意两个所述弧形部缝合形成复合保护层;According to the shape of the human face, the composite protective layer fabric is cut into a plurality of half-edge arc parts, and any two of the arc parts are sewed to form a composite protective layer;将两个所述复合保护层的正反面对合起来,车缝形成口罩本体;及Combining the front and back of the two described composite protective layers, sewing to form a mask body; and将两条耳带分别缝接在所述口罩本体的两端的边缘处。The two ear straps are sewn on the edges of the two ends of the mask body respectively.
- 根据权利要求10所述的方法,其中,所述将两个所述复合保护层的正反面对合起来,车缝形成口罩本体包括:The method according to claim 10, wherein the assembling the front and back sides of the two composite protective layers and sewing to form the mask body comprises:将两个所述弧形部拼接在一起;splicing the two arc-shaped parts together;采用5号平车针及100/S PP线将两个所述弧形部缝合;及Suture the two said arcs using a No. 5 flat bur and 100/S PP thread; and通过超声波热压机将热熔防水胶粘合在两个所述弧形部的骨位上。The hot-melt waterproof glue is bonded on the bone positions of the two arc-shaped parts by an ultrasonic hot pressing machine.
- 根据权利要求10所述的方法,其中,所述制备复合保护层面料,具体包括:The method according to claim 10, wherein the preparation of the composite protective layer fabric specifically comprises:采用5D超高分子聚脂纤维长纤编织形成聚脂纤维长纤织物层;The polyester fiber long fiber fabric layer is formed by weaving 5D ultra-high molecular polyester fiber long fiber;在所述聚脂纤维长纤织物层上,采用5D超高分子聚脂纤维短纤,制作聚脂纤维短纤织物层;其中,所述聚脂纤维长纤织物层和所述聚脂纤维短纤织物层构成面料;On the polyester fiber long fiber fabric layer, 5D ultra-high molecular polyester fiber short fiber is used to make a polyester fiber short fiber fabric layer; wherein, the polyester fiber long fiber fabric layer and the polyester fiber short fiber fabric layer are The fabric layer constitutes the fabric;将纳米级二氧化硅溶液喷涂在所述面料的表面上;及spraying the nanoscale silica solution on the surface of the fabric; and将远红外助剂、防流感病毒助剂和抗菌助剂一同经过纳米雾化设备和压力装置处理,使其全部渗入到所述面料的纺织纤维中。The far-infrared auxiliaries, the anti-influenza virus auxiliaries and the antibacterial auxiliaries are processed together through a nano-atomization device and a pressure device, so that they all penetrate into the textile fibers of the fabric.
- 根据权利要求12所述的方法,其中,所述纳米雾化设备的处理条件为:温度为30℃-45℃,处理时间为36h-45h,风压为35-38Hz。The method according to claim 12, wherein the processing conditions of the nano-atomization equipment are: the temperature is 30°C-45°C, the processing time is 36h-45h, and the wind pressure is 35-38Hz.
- 根据权利要求11所述的方法,其中,所述纳米级二氧化硅溶液喷涂 在所述面料的表面上,包括:The method according to claim 11, wherein, the nanoscale silica solution is sprayed on the surface of the fabric, comprising:将纳米级二氧化硅颗粒加入水中并充分搅拌,形成均匀的纳米级二氧化硅溶液;Add nano-scale silica particles into water and stir well to form a uniform nano-scale silica solution;将所述纳米级二氧化硅溶液装入喷枪中,所述喷枪沿着所述面料的展开方向以喷涂移动速度为0.05m/s往复上下运动;及The nanoscale silica solution is loaded into a spray gun, and the spray gun reciprocates up and down with a spraying moving speed of 0.05 m/s along the unfolding direction of the fabric; and将喷涂纳米级二氧化硅溶液后的面料送至热风穿透烘箱进行烘干处理,所述热风穿透烘箱的热风穿透温度为150-170℃,热风风压为35-38Hz。The fabric after spraying the nano-scale silica solution is sent to a hot air penetration oven for drying treatment. The hot air penetration temperature of the hot air penetration oven is 150-170° C., and the hot air pressure is 35-38 Hz.
- 根据权利要求14所述的方法,其中,在喷涂时所述喷枪的枪头距离所述面料10cm,所述喷枪与所述面料水平面垂直。The method according to claim 14, wherein when spraying, the head of the spray gun is 10 cm away from the fabric, and the spray gun is perpendicular to the horizontal plane of the fabric.
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