WO2022006749A1 - Membrane polar distance ion membrane electrolyzer - Google Patents

Membrane polar distance ion membrane electrolyzer Download PDF

Info

Publication number
WO2022006749A1
WO2022006749A1 PCT/CN2020/100697 CN2020100697W WO2022006749A1 WO 2022006749 A1 WO2022006749 A1 WO 2022006749A1 CN 2020100697 W CN2020100697 W CN 2020100697W WO 2022006749 A1 WO2022006749 A1 WO 2022006749A1
Authority
WO
WIPO (PCT)
Prior art keywords
chamber
cathode
anode
membrane
liquid separation
Prior art date
Application number
PCT/CN2020/100697
Other languages
French (fr)
Chinese (zh)
Inventor
乔霄峰
张丽蕊
刘秀明
许东全
王小磊
陆崖青
宗子超
郭瑾
范峰
王新怡
Original Assignee
蓝星(北京)化工机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蓝星(北京)化工机械有限公司 filed Critical 蓝星(北京)化工机械有限公司
Priority to MX2022013869A priority Critical patent/MX2022013869A/en
Priority to PCT/CN2020/100697 priority patent/WO2022006749A1/en
Publication of WO2022006749A1 publication Critical patent/WO2022006749A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • C25B1/46Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis in diaphragm cells
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features

Definitions

  • the invention relates to a membrane electrode distance sub-membrane electrolytic cell.
  • the liquid dispersion structure of the current electrolytic cell is generally located in the electrolysis chamber, or the liquid dispersion structure itself is not provided.
  • the electrolyte in the lower part of the liquid dispersion structure of the former cannot flow well, and it is easy to generate a dead zone of circulation; while the uniform distribution of the electrolyte of the latter is poor, which is likely to cause a large difference in liquid concentration in the electrolysis chamber, which in turn reduces the operating current efficiency. lower, the energy consumption of electrolysis becomes larger.
  • the distance between the membrane electrode and the sub-membrane electrolytic cell when the distance between the membrane electrode and the sub-membrane electrolytic cell is in operation, the distance between the cathode and anode can achieve the effect of the distance between the cathode and anode. It is mainly by setting a buffer net on the cathode side, and the buffer net is used to control the pressure during the operation of the electrolytic cell. accomplish. However, most of the existing buffer nets are formed by pressing in one-way or symmetrical directions.
  • the titanium-based noble metal coating used in the chlorine evolution electrode in the traditional electrolysis device effectively reduces the chlorine evolution overpotential of the anode and reduces the operating energy consumption.
  • expensive precious metals need to be consumed to make coatings, and the cost of electrodes is greatly affected by the price of precious metal raw materials.
  • the market demand for precious metals has continued to expand, and resource consumption has increased sharply, resulting in continued price increases of precious metals, especially in the process of chlorine evolution reaction.
  • the precious metals Ru and Ir which are the main catalytic functions, lead to a sharp increase in the cost of electrode manufacturing, and a new coating that can both realize the catalytic function of the electrode and reduce the cost is very much needed.
  • the coating cost can be controlled by controlling the amount of precious metals Ru and Ir used in the production of anode coatings.
  • Ru and Ir catalysts are continuously consumed at a certain rate during the anode chlorine evolution reaction, if the amount is small, The life of the anode will be affected and it cannot meet the needs of users.
  • the cheap Sn element can form metal oxide crystals with the same structure as Ru, Ir and Ti, and can refine the electrode surface coating particles and improve the catalytic activity of the electrode, which can be used to reduce the cost of chlorine evolution anode and ensure the life of the anode.
  • the Ru, Ir and Sn electrodes prepared in De Nora's CN200980144577.7 patent have a chlorine evolution overpotential of 60mV at a relatively low operating current density, and need to be modified by adding expensive platinum, palladium, etc., which is not conducive to electrode cost control.
  • the bonding force between Pt and Pd metal oxides and the metal oxides of Ru, Ir and Sn is not good, and it is difficult to guarantee the life of the anode.
  • the purpose of the present invention is to provide a method that can reduce the liquid concentration difference in the electrolysis chamber, improve the current operation efficiency, reduce the electrolytic energy, and effectively protect the ionic membrane, so that the ionic membrane is more uniformly stressed, and the buffer net is also stressed. It has a good rebound effect, which can ensure the gap between the cathode and anode, and can improve the service life of the ion membrane while ensuring the conductivity and elastic effect.
  • the amount of precious metals ruthenium and iridium is small, and the manufacturing cost of the anode is low ,
  • the bonding force between metal oxides is large, the service life is long, and the catalytic activity is high, which can effectively reduce the anode chlorine evolution overpotential and reduce the electric energy consumption.
  • the membrane electrode distance sub-membrane electrolytic cell of the present invention includes a plurality of frames arranged in parallel, the frame surfaces of the plurality of frames are located in the front and rear vertical directions, the frame surfaces of the adjacent frames are arranged in close contact with each other, and the frame surfaces of the adjacent frames are arranged in close contact with each other. There is a seal for sealing the gap between the mating surfaces of the frame;
  • One side of the frame is provided with a cathode compartment, the other side is provided with an anode compartment, a conductive composite plate is arranged between the anode compartment and the cathode compartment, and the cathode compartments and anode compartments on multiple frames are arranged according to one cathode compartment, The sequence of one anode chamber, another cathode chamber, and another anode chamber is spaced apart from each other;
  • each frame and the anode chamber of an adjacent frame respectively form a membrane distance sub-membrane electrolytic cell unit, and each membrane distance sub-membrane electrolytic cell unit is provided with a
  • the ion-exchange membrane separating the cathode chamber and the anode chamber of the membrane electrolyzer unit, the ion-exchange membrane is located in the front and rear vertical directions;
  • the bottom of the cathode chamber is provided with a row of cathode chamber liquid inlet holes along the front and rear directions.
  • the cathode chamber liquid inlet holes communicate with the cathode chamber liquid inlet channel located below the cathode chamber in the frame.
  • the cathode chamber is provided with a cathode chamber guide plate.
  • the plate surface of the chamber guide plate is located in the front-rear direction, the cathode chamber guide plate is inclined, and the horizontal distance between the top end of the cathode chamber guide plate and the cathode is smaller than the horizontal distance between the bottom end of the cathode chamber guide plate and the cathode ;
  • the bottom of the anode chamber is provided with a row of anode chamber liquid inlet holes along the front and rear directions.
  • the anode chamber liquid inlet holes are communicated with the anode chamber liquid inlet channel located below the anode chamber in the frame.
  • the anode chamber is provided with an anode chamber guide plate.
  • the plate surface of the chamber guide plate is located in the front and rear direction, the anode chamber guide plate is inclined and the horizontal distance between the top end of the anode chamber guide plate and the anode is smaller than the horizontal distance between the bottom end of the anode chamber guide plate and the anode;
  • a cathode is installed at the end of the cathode chamber where the ion exchange membrane is arranged, and the plate surface of the cathode is located in the front and rear vertical directions; one surface of the cathode exchanges with the corresponding ion exchange membrane.
  • One surface of the membrane is attached to each other, the other surface of the cathode is attached to the mesh surface of a buffer net, the other mesh surface of the buffer mesh is attached to a surface of the cathode bottom mesh, and the cathode bottom mesh is fixed in the cathode chamber;
  • an anode is installed at the end of the anode chamber where the ion exchange membrane is arranged, and the plate surface of the anode is located in the front and rear vertical directions;
  • a cathode gas-liquid separation chamber is arranged above the cathode chamber in the frame, and an elongated cathode gas-liquid separation chamber is provided at the bottom of the cathode gas-liquid separation chamber near the cathode of the cathode gas-liquid separation chamber.
  • Separation filter screen the edge of the cathode gas-liquid separation filter screen is fixedly connected with the inner wall of the cathode gas-liquid separation chamber;
  • An anode gas-liquid separation chamber is arranged above the anode chamber in the frame, and a long-shaped anode gas-liquid separation chamber liquid inlet is arranged at the bottom of the anode gas-liquid separation chamber near the anode of the anode gas-liquid separation chamber.
  • the anode gas-liquid separation chamber is provided with an anode gas-liquid separation chamber return port at the bottom of the anode gas-liquid separation chamber near the composite plate of the anode gas-liquid separation chamber, and an anode gas-liquid separation filter screen for breaking foam is arranged in the cathode gas-liquid separation chamber along the front and rear directions. , the edge of the anode gas-liquid separation filter screen is fixedly connected with the inner wall of the anode gas-liquid separation chamber;
  • the side walls of the cathode gas-liquid separation chamber and the anode gas-liquid separation chamber are respectively provided with drain pipes;
  • the mesh surface of the buffer net is corrugated, and there are a plurality of bar-shaped convex parts arranged in parallel on the mesh surface of the buffer net.
  • the convex part has at least 3 bending sections, and the adjacent bending sections pass through corresponding connected by the bending connection;
  • the anode comprises a metal substrate, and the surface of the metal substrate is coated with a metal oxide coating with catalytic effect, and the metal oxide coating is composed of metal oxides of ruthenium, iridium, titanium and tin.
  • the metal oxide coating is composed of metal oxides, and in the metal oxide coating, the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, and the molar ratio of titanium element is 1% %-15%, the molar ratio of tin element is 75%-90%;
  • the mass percentages of ruthenium element, iridium element, titanium element and tin element in the metal oxide coating according to the metal components in the metal oxide coating can be detected by an x-ray fluorescence tester.
  • the included angle a between the adjacent bending sections is not less than 90°.
  • the top of the guide plate in the cathode chamber is connected with the top of the cathode chamber
  • the top of the guide plate in the anode chamber is connected with the top of the anode chamber
  • each of the protrusions has 4-10 bending sections
  • the corrugated shape of the mesh surface is wavy line or undulating line
  • the included angle a between the adjacent bending sections is 110°-160°.
  • the buffer net is formed by overlapping the net surfaces of the multi-layer metal nets, and the angle a between the adjacent bending sections is 120°-150°.
  • the height of the buffer net is 2-10 mm, and the included angle a between the adjacent bending sections is 130°-150°.
  • the number of the metal mesh is 2-4 layers, the diameter of the metal wire used for the woven metal mesh is 0.1-0.6 mm, and the cathode is made of metal nickel, The anode is made of metallic titanium.
  • the bending connection portion is arc-shaped.
  • the porosity of the cathode and the anode are respectively 30%-60%; the aperture of the liquid inlet hole of the anode chamber is 1mm-3mm, and the aperture of the liquid inlet hole of the cathode chamber is 1mm -3mm; the thickness of the anode is 1mm-1.5mm.
  • the membrane electrode of the invention is far from the sub-membrane electrolytic cell, so that the reacted electrolyte can flow back to the inlet hole of the cathode chamber under the cathode chamber, and fully mix with the electrolyte from each inlet hole of the cathode chamber, thereby reducing the reduction of the electrolyte in the cathode chamber.
  • the reacted electrolyte can be returned to the anode chamber inlet hole below the anode chamber, and fully mixed with the electrolyte from each cathode chamber inlet hole to reduce the concentration difference of the electrolyte in the anode chamber.
  • the concentration difference between the bottom and the top of the electrolysis chamber is reduced, which is more conducive to balancing the ion concentration of the electrolyte in the electrolysis chamber, and also It is more conducive to effectively conduct the reaction heat and reduce the temperature difference in the electrolysis chamber.
  • each convex part has a plurality of bending sections, that is, each convex part includes at least two inflection points, which can maintain the maximum
  • the elastic effect of the buffer net avoids the release of the force generated by the buffer net along the long side of the net and the displacement and deformation along the long side of the net under the state of plane compression, so that the structure of the net will occur.
  • Asymmetric, disproportionate deformation affects the elasticity of the buffer net. Because the structure of multiple bending segments will produce displacement deformation along the direction of different bending segments under the state of plane compression, and generate force and deformation released in the opposite direction to the adjacent bending segments.
  • the force of the buffer net is more uniform, and at the same time, the buffer net has a good rebound effect after being stressed.
  • the membrane electrode distance sub-membrane electrolysis cell of the present invention can reduce the liquid concentration difference in the electrolysis chamber, improve the current operation efficiency, reduce the electrolysis energy, effectively protect the ion membrane, make the ion membrane stress more uniform, and also
  • the buffer net has a good rebound effect after being stressed, and the gap between the cathode and anode is well guaranteed, and the service life of the ion membrane can be improved under the condition of ensuring electrical conductivity and elastic effect.
  • the membrane electrode distance sub-membrane electrolytic cell of the present invention has outstanding substantive features and remarkable progress.
  • the anode of the present invention was immersed in a 95° C., 32w% NaOH solution for 8 hours for enhanced electrolytic corrosion to test the weight loss of the metal oxide coating and evaluate the life of the coating.
  • the results show that the life of the metal oxide coating on the anode of the present invention is
  • the weight loss (mg) is 2.9mg-3.3mg
  • the life-time weight loss (mg) of the metal oxide coating on the existing anode is usually 4.0mg-6.0mg, which shows that the life-time weight loss of the electrode of the present invention is optimized, and at the same time
  • the content of precious metals Ru and Ir in the prepared chlorine gas precipitation electrode coating is significantly reduced, and the electrode manufacturing cost is also significantly reduced.
  • the anode of the present invention is electrolyzed at 90 DEG C and 3.5mol/L NaCl solution, and the electrode chlorine evolution overpotential is 33.7mV-40.4mV under the test 4KA/m current density, while in the prior art, the electrode under 4KA/m current density is 33.7mV-40.4mV.
  • the chlorine evolution overpotential is usually above 60mV, which shows that the anode of the present invention has excellent operating performance under high current density, effectively reduces the chlorine evolution overpotential of the electrode, and has a remarkable energy saving effect.
  • the preparation method of the anode of the present invention uses an appropriate proportion of divalent tin in the preparation of the coating solution, thereby realizing that the electrode surface coating particles can be refined without adding expensive platinum, palladium and other elements, and at the same time
  • the catalytic activity of the electrode is improved, thereby reducing the energy consumption of the chlor-alkali electrolysis and controlling the cost of the electrode.
  • the deposition amount of Sn in the electrode coating made of the coating solution composed of divalent tin is higher than 70% and can be stably controlled, while tetravalent tin has high volatility during high temperature oxidation, resulting in tin in The deposition in the coating is less than 30% and the composition is not controllable.
  • divalent tin easily undergoes redox reactions with other elements in the coating solution and forms complexes, the oxides obtained during thermal oxidation are more uniformly distributed, more tightly bound, and the size of metal oxide particles is significantly refined, Helps prolong the life of the anode and reduce the chlorine evolution potential of the electrode.
  • the inorganic salt of divalent tin is easy to obtain in the market, has low price and can be directly used in the preparation of coating liquid, which not only simplifies the coating production process, but also reduces the cost of raw materials.
  • the present invention has the advantages that the amount of precious metals ruthenium and iridium is small, the manufacturing cost of the anode is low, the bonding force between metal oxides is large, the service life is long, and the catalytic activity is high, which can effectively reduce Anode chlorine evolution overpotential, reducing power consumption, very suitable for chlorine production electrolytic cell anode, environmental protection and high efficiency, almost no pollutants efflux characteristics.
  • Fig. 1 is the front view of the structural representation of the membrane electrode distance sub-membrane electrolyzer of the present invention
  • Fig. 2 is the side view of Fig. 1;
  • Fig. 3 is the top view of the bottom plate part of the cathode chamber of the membrane electrode distance sub-membrane electrolytic cell of the present invention
  • Fig. 4 is the perspective view of the structure schematic diagram of the buffer net for the membrane electrode distance sub-membrane electrolyzer of the present invention
  • FIG. 5 is a schematic structural diagram of the buffer mesh for the membrane electrode distance sub-membrane electrolytic cell of the present invention along the mesh surface direction;
  • FIG. 6 is a perspective view of another embodiment of the buffer net for the membrane electrode distance sub-membrane electrolytic cell of the present invention.
  • Fig. 7 is the structural representation that the buffer net for the membrane electrode distance sub-membrane electrolyzer of the present invention is in use;
  • Fig. 8 is a kind of structural representation of the buffer net of the membrane electrode distance sub-membrane electrolytic cell of the present invention in the lateral direction of the net;
  • FIG. 9 is another structural schematic diagram of the buffer mesh for the membrane electrode distance sub-membrane electrolytic cell of the present invention in the lateral direction of the mesh.
  • the membrane electrode distance sub-membrane electrolytic cell of the present invention includes a plurality of frames 1 arranged in parallel, the frame surfaces of the plurality of frames 1 are located in the front and rear vertical directions, and the adjacent frames 1 The frame surfaces are arranged in close contact with each other, and a sealing member 2 for sealing the gap between the adhering surfaces of the frame 1 is provided between the frame surfaces of the adjacent frames 1;
  • One side of the frame 1 is provided with a cathode chamber 5 and the other side is provided with an anode chamber 4, a conductive composite plate 3 is provided between the anode chamber 4 and the cathode chamber 5, and the cathode chambers 5 on the intermediate multiple frames 1 are provided. and the anode chamber 4 are spaced apart from each other in the order of one cathode chamber 5, one anode chamber 4, another cathode chamber 5, and another anode chamber 4;
  • the cathode chamber 5 of each frame 1 and the anode chamber 4 of the adjacent frame 1 respectively form a membrane distance sub-membrane electrolytic cell unit, and each membrane distance sub-membrane electrolytic cell unit is provided with a
  • the membrane electrode is separated from the ion exchange membrane 6 of the cathode chamber 5 and the anode chamber 4 of the sub-membrane electrolytic cell unit, and the ion exchange membrane 6 is located in the front and rear vertical directions;
  • the bottom of the cathode chamber 5 is provided with a row of cathode chamber liquid inlet holes 7 along the front and rear directions, and the cathode chamber liquid inlet holes 7 communicate with the cathode chamber liquid inlet channel 8 located below the cathode chamber 5 in the frame 1.
  • a cathode chamber guide plate 10 the plate surface of the cathode chamber guide plate 10 is located in the front-rear direction, the cathode chamber guide plate 10 is inclined, and the horizontal distance between the top of the cathode chamber guide plate 10 and the cathode 12 is smaller than that of the cathode chamber.
  • the bottom of the anode chamber 4 is provided with a row of anode chamber liquid inlet holes 9 along the front and rear directions.
  • the anode chamber liquid inlet holes 9 communicate with the anode chamber liquid inlet channel 22 located under the anode chamber 4 in the frame 1.
  • a cathode 12 is installed at the end of the cathode chamber 5 where the ion exchange membrane 6 is provided, and the plate surface of the cathode 12 is located in the front and rear vertical directions; one of the cathodes 12 The surface is attached to one surface of the corresponding ion exchange membrane 6, the other surface of the cathode 12 is attached to the mesh surface of a buffer mesh 23, the other mesh surface of the buffer mesh 23 is attached to a surface of the cathode bottom mesh 24, and the cathode is attached.
  • the bottom net 24 is fixed in the cathode chamber 5;
  • an anode 13 is installed at the end of the anode chamber 4 where the ion exchange membrane 6 is arranged, and the plate surface of the anode 13 is located in the front and rear vertical directions;
  • a cathode gas-liquid separation chamber 14 is arranged above the cathode chamber 5, and a long cathode is arranged at the bottom of the cathode gas-liquid separation chamber 14 close to the side of the cathode 12 of the cathode gas-liquid separation chamber 14.
  • the gas-liquid separation chamber liquid inlet 15 is provided with a cathode gas-liquid separation chamber return port 16 at the bottom of the cathode gas-liquid separation chamber 14 near the composite plate 3 of the cathode gas-liquid separation chamber 14, and the cathode gas-liquid separation chamber 14
  • a cathode gas-liquid separation filter screen 17 for breaking foam is arranged in the front and rear directions, and the edge of the cathode gas-liquid separation filter screen 17 is fixedly connected to the inner wall of the cathode gas-liquid separation chamber 14;
  • an anode gas-liquid separation chamber 18 is arranged above the anode chamber 4, and a strip-shaped anode gas is provided at the bottom of the anode gas-liquid separation chamber 18 near the anode 13 of the anode gas-liquid separation chamber 18.
  • the liquid inlet 19 of the liquid separation chamber, the anode gas-liquid separation chamber return port 20 is provided at the bottom of the anode gas-liquid separation chamber 18 near the composite plate 3 of the anode gas-liquid separation chamber 18, and the cathode gas-liquid separation chamber 14 has an inner edge along the front and rear edges.
  • the direction is provided with an anode gas-liquid separation filter screen 21 for breaking foam, and the edge of the anode gas-liquid separation filter screen 21 is fixedly connected to the inner wall of the anode gas-liquid separation chamber 18;
  • the side walls of the cathode gas-liquid separation chamber 14 and the anode gas-liquid separation chamber 18 are respectively provided with drain pipes;
  • the net surface of the buffer net 23 is corrugated, and the net surface of the buffer net 23 has a plurality of juxtaposed strip-shaped protrusions.
  • the anode 13 includes a metal substrate, and the surface of the metal substrate is coated with a metal oxide coating with catalytic function, and the metal oxide coating is composed of metal oxides of ruthenium, metal oxides of iridium, metal oxides of titanium and tin.
  • the metal oxide coating according to the metal composition, the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, and the molar ratio of titanium element is 1%-15%, the molar ratio of tin element is 75%-90%;
  • the anode 13 is made by the following steps:
  • the molar ratio of ruthenium element is 7%-15%
  • the molar ratio of iridium element is 1%-4.8%
  • the molar ratio of titanium element is 1%-15%
  • the molar ratio of tin element is 75%-90%
  • the ratio of ruthenium soluble inorganic salt, the aqueous solution of the soluble inorganic salt of titanium element and the aqueous solution of the soluble divalent salt of tin element are mixed evenly, and then the aqueous solution of the soluble inorganic salt of iridium element is added and mixed evenly, to obtain an inorganic coating solution;
  • step D The inorganic coating solution obtained in step B is coated on the metal substrate processed in step C, and then the conductive substrate coated with the coating solution is heat treated in an oxygen-containing atmosphere, and the heat treatment temperature is 450 °C-550 °C °C, the heat treatment time is 30 minutes to 100 minutes, and a metal oxide coating is formed on the outer surface of the metal substrate, and then a layer of inorganic coating solution is coated again on the newly generated metal oxide coating, and then in The conductive substrate coated with the coating solution is heat treated in an oxygen-containing atmosphere.
  • the heat treatment temperature is 450°C-550°C
  • the heat treatment time is 30 minutes to 100 minutes.
  • a new metal oxide coating is regenerated, and the cycle is repeated.
  • the last heat treatment time is 60 minutes to 300 minutes, until the thickness of the metal oxide coating on the surface of the conductive substrate reaches the product requirements, and the anode 13 is obtained;
  • the soluble inorganic salt of ruthenium element is RuCl 3 or RuN 4 O 10
  • the soluble inorganic salt of iridium element is IrCl 4 or Ir(NO 3 ) 4
  • the soluble inorganic salt of titanium element is TiCl 4 or Ti(NO 3 ) 4
  • the soluble divalent salt of tin element is SnCl 2 ⁇ 2H 2 O or Sn(NO 3 ) 2 ⁇ 20H 2 O.
  • the anode 13 of the present invention is tested for weight loss of the metal oxide coating by immersing it in a 95° C., 32w% NaOH solution for 8 hours for enhanced electrolytic corrosion, and the life of the coating is evaluated.
  • the results show that the life of the metal oxide coating of the present invention decreases.
  • the weight (mg) is 2.9mg-3.3mg, while the life-time weight loss (mg) of the existing metal oxide coating is usually 4.0mg-6.0mg, which shows that the life-time weight loss of the anode 13 of the present invention is optimized, and the The content of the precious metals Ru and Ir in the surface coating of the anode 13 is significantly reduced, and the electrode manufacturing cost is also significantly reduced.
  • the anode 13 of the present invention under the electrolysis condition in 90 °C, 3.5mol/L NaCl solution, test 4KA/m Under the current density, the electrode chlorine evolution overpotential is 33.7mV-40.4mV, and in the prior art 4KA/m Current density
  • the chlorine evolution overpotential of the lower electrode is usually above 60mV, which shows that the anode of the present invention has excellent operating performance under high current density, effectively reduces the chlorine evolution overpotential of the electrode, and has a remarkable energy saving effect.
  • the preparation process of the anode 13 of the present invention all uses inorganic compounds, does not use any organic solvent, and the coating production process is very simple, thereby reducing the difficulty and cost of electrode production, and also avoiding the organic solvent. an adverse effect.
  • the preparation method of the anode 13 of the present invention uses an appropriate proportion of divalent tin in the preparation of the coating solution, thereby realizing that the electrode surface coating particles can be refined without adding expensive platinum, palladium and other elements, and the At the same time, the catalytic activity of the electrode is improved, thereby reducing the energy consumption of the chlor-alkali electrolysis and controlling the cost of the electrode.
  • the deposition amount of Sn in the electrode coating made of the coating solution composed of divalent tin is higher than 70% and can be stably controlled, while tetravalent tin has high volatility during high temperature oxidation, resulting in tin in The deposition in the coating is less than 30% and the composition is not controllable.
  • divalent tin easily undergoes redox reactions with other elements in the coating solution and forms complexes, the oxides obtained during thermal oxidation are more uniformly distributed, more tightly bound, and the size of metal oxide particles is significantly refined, It is helpful to prolong the service life of the anode 13 and reduce the chlorine evolution potential of the electrode.
  • the inorganic salt of divalent tin is easy to obtain in the market, has low price and can be directly used in the preparation of coating liquid, which not only simplifies the coating production process, but also reduces the cost of raw materials.
  • the preparation method of the anode 13 of the present invention is as follows:
  • the metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20 -25% sulfuric acid is heated to boiling and pickled for 1-4 hours to remove surface dirt and roughen the surface of the metal substrate. After pickling, rinse with pure water and dry for later use.
  • Coating solution preparation molar ratios of the elements Ru7%, Ir1%, Ti2% , Sn90% inorganic coating solution preparation, specifically in a cold bath at -20 °C below will join with 0.1mlTiCl 4 container 1.8mlRuCl 3 aqueous hydrochloric acid, was allowed to stand to room temperature, the vessel was again 8ml dilute aqueous hydrochloric acid, was added to the vessel again 6.222gSnCl 2 ⁇ 2H 2 O inorganic salt, stirring SnCl 2 ⁇ 2H 2 O completely inorganic dissolved, 0.5mlIrCl 4 aqueous hydrochloric acid was added to the vessel and stirred uniformly, added 18ml of dilute aqueous hydrochloric acid and finally into the vessel, after placing the volume to 30ml shake for 30 minutes no precipitation was observed coating liquid can be used.
  • Preparation of electrode coating apply the coating solution prepared in step (2) on the metal substrate treated in step (1), heat treatment at 450°C for 30 min; then repeat the coating solution 10 times, each time After coating the coating solution, heat treatment at 450 °C for 30 min, and after coating the final layer with the coating solution, heat treatment at 500 °C for 120 min.
  • the preparation method of the anode 13 of the present invention is as follows:
  • the metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickle the mesh titanium plate for 2-3 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling is completed, rinse it with pure water and dry it for later use.
  • Electrode coating preparation apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450 ° C for 30 min, repeat the coating solution and heat treatment 8 times, from the second coating At the beginning of the coating solution, heat treatment at 500 °C for 60 min each time, and after the final layer is coated with the coating solution, heat treatment at 530 °C for 300 min.
  • the preparation method of the anode 13 of the present invention is as follows:
  • the metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickling the mesh titanium plate for 3-4 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling, rinse with pure water and dry it for later use.
  • Preparation of coating solution prepare an inorganic coating solution according to the molar ratios of Ru10%, Ir3%, Ti2% and Sn85%, and under the condition of a cold bath below -20°C, add 0.1ml TiCl4 to an aqueous hydrochloric acid solution containing 2.6ml RuCl3 After being placed in the container of normal temperature, add 8ml of dilute hydrochloric acid aqueous solution to the container, add 6.079g SnCl2 2H2O inorganic salt to the container, stir to make SnCl2 2H2O inorganic salt completely dissolve, then add 1.5ml IrCl4 hydrochloric acid aqueous solution to the container and stir well , and finally add 16ml of dilute hydrochloric acid aqueous solution to the container to make the volume to 30ml, shake well, and leave it for 30 minutes, and observe that the coating solution can be used without precipitation.
  • Electrode coating preparation apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450 ° C for 30 min, repeat the coating solution and heat treatment 9 times, from the second coating The coating solution was started, and each heat treatment was performed at 485 °C for 30 min. After the final layer was coated with the coating solution, the heat treatment was performed at 530 °C for 180 min.
  • the preparation method of the anode 13 of the present invention is as follows:
  • the metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickling the mesh titanium plate for 3-4 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling, rinse with pure water and dry it for later use.
  • Electrode coating preparation apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450°C for 30 min, repeat the coating solution and heat treatment 9 times, starting from the second time , heat treatment at 485 °C for 30 min each time, and heat treatment at 530 °C for 180 min after the final layer is coated with the coating solution.
  • the angle a between the above-mentioned adjacent bending segments 25 is not less than 90°, and the corrugated shape of the mesh surface can be a wavy line as shown in FIG. 8 , or it can be as shown in FIG. 9 . In the undulating line shown, the included angle a between adjacent bending segments 25 cannot be 180° without bending.
  • the top of the above-mentioned cathode chamber guide plate 10 is connected to the top of the cathode chamber 5
  • the top of the anode chamber guide plate 11 is connected to the top of the anode chamber 4
  • each of the protrusions has 4-
  • the corrugated shape of the mesh surface is wavy line shape or undulating line shape, and the included angle a between the adjacent bending sections 25 is 110°-160°.
  • the above-mentioned buffer net 23 is formed by stacking and adhering the net surfaces of the multi-layer metal nets, that is, the net can be a single-layer net, a double-layer net or a multi-layer structure net.
  • the included angle a between the adjacent bending sections 25 is 120°-150°.
  • the above-mentioned nets can be laid in a single layer or in two or more layers when in use.
  • different layers of buffer nets can be used.
  • a single-layer buffer net can be used to lay one layer, and simple homogenization treatment is performed after assembly, which greatly ensures the initial support force of the buffer net and reduces the pressing force on the film.
  • two or more layers of buffer nets can be selected accordingly, preferably the fold lines of the adjacent layers are distributed in opposite directions. The structure makes the cushioning and supporting performance of the cushioning net better.
  • the height X of the raised portion of the buffer net 23 is 2-10 mm, and the included angle a between the adjacent bending sections 25 is 130° -150°.
  • the number of the above-mentioned metal mesh is 2-4 layers, the diameter of the metal wire used for the woven metal mesh is 0.1-0.6 mm, the cathode 12 is made of metal nickel, and the anode 13 is made of metal titanium .
  • the buffer net is a single-layer setup, or a double-layer or 3-layer or 4-layer setup.
  • the height of the buffer net is preferably 2-10 mm, and the diameter of the wire used for weaving the buffer net is preferably 0.1-0.6 mm.
  • the above-mentioned bending connecting portion 26 is arc-shaped.
  • the curved connecting portion 26 is arranged in an arc structure, which effectively slows down the effect of the pressure on the inflection point during operation, so that the service life of the buffer net is longer and the performance is better.
  • the specific laying layers and height are determined according to the actual use requirements. If a single layer is provided with a buffer net, the height of the single layer can be changed accordingly. If there are two or more layers, the height of the single-layer buffer net can be reduced, and the thickness of the buffer net can be adjusted after assembly to ensure that the thickness of the buffer net does not affect the extrusion force of the film and can achieve a very high rebound. The rebound range needs to be higher than the pole spacing after extrusion.
  • the porosity of the cathode 12 and the anode 13 are respectively 30%-60%; the aperture of the liquid inlet hole 9 of the anode chamber is 1mm-3mm, and the aperture of the liquid inlet hole 7 of the cathode chamber is 1mm-3mm ; The thickness of the anode 13 is 1mm-1.5mm.
  • the included angle a at the fold point of each single broken line of the buffer net of the present invention is 90° ⁇ a ⁇ 180°.
  • the larger the angle a the smaller the deformation of the buffer net in the longitudinal direction, but the ability to maintain the shape of the buffer net will be weaker, that is, the resilience will be weakened.
  • the smaller the included angle a the higher the strength of the buffer net in the short side direction, the stronger the ability to maintain the shape of the buffer net, but the greater the deformation in the long side direction and the more difficult the processing. Therefore, it is preferable that the included angle a is 90° ⁇ a ⁇ 180°.
  • the structure of the dots can maintain the elastic effect of the buffer net to the maximum extent, and avoid the release of the force generated by the buffer net along the long side of the net and more along the long side of the net under the state of plane compression. Displacement deformation occurs, causing the structure of the net to deform asymmetrically and disproportionately, affecting the elasticity of the buffer net. Since the structure of the plurality of bending segments 25 is in the state of plane compression, displacement and deformation will occur along the directions of different bending segments 25, and the forces and deformations released in the opposite direction to the adjacent bending segments 25 will be generated.
  • the buffer net for the membrane electrode distance sub-membrane electrolytic cell of the present invention can effectively protect the ion membrane, so that the ion membrane is more uniformly stressed, and at the same time, the buffer net has a good rebound effect after being stressed, which is very good. It ensures the gap between the cathode and anode, which can improve the service life of the ion membrane while ensuring the conductivity and elastic effect.
  • the membrane electrode is far from the sub-membrane electrolysis cell, and the bottom of the cathode chamber 5 is provided with a row of cathode chamber liquid inlet holes 7 along the front and rear directions.
  • the channels 8 communicate with each other, the cathode chamber 5 is provided with a cathode chamber guide plate 10, the plate surface of the cathode chamber guide plate 10 is located in the front and rear direction, the cathode chamber guide plate 10 is inclined and the top of the cathode chamber guide plate 10 is connected to the cathode.
  • the horizontal distance between 12 is less than the horizontal distance between the bottom end of the cathode chamber guide plate 10 and the cathode 12; and the bottom of the anode chamber 4 is provided with a row of anode chamber liquid inlet holes 9 along the front and rear directions, and the anode chamber liquid inlet holes 9 communicates with the anode chamber liquid inlet channel 22 located below the anode chamber 4 in the frame 1.
  • the anode chamber 4 is provided with an anode chamber guide plate 11, and the plate surface of the anode chamber guide plate 11 is located in the front and rear direction, and the anode chamber guide plate 11 is inclined, and the horizontal distance between the top end of the anode chamber guide plate 11 and the anode 13 is smaller than the horizontal distance between the bottom end of the anode chamber guide plate 11 and the anode 13;
  • it When it is in the chamber, it can fully participate in the electrolysis and lead out with the generated products, avoiding the formation of a dead zone with poor liquid fluidity.
  • the distance between the membrane electrode and the sub-membrane electrolytic cell of the present invention can allow the reacted electrolyte to flow back to the cathode chamber liquid inlet hole 7 below the cathode chamber 5, and fully mix with the electrolyte solution from each cathode chamber liquid inlet hole 7, thereby reducing the reduction of the cathode chamber.
  • the concentration of the electrolyte in the chamber 5 is different, and at the same time, the reacted electrolyte can be returned to the anode chamber inlet hole 9 below the anode chamber 4, and the electrolyte from each cathode chamber inlet hole 7 can be fully mixed, reducing the anode chamber.
  • the concentration of the electrolyte in the chamber 4 is different.
  • the concentration difference between the bottom and the top of the electrolysis chamber is reduced, which is more conducive to balancing the ion concentration of the electrolyte in the electrolysis chamber, and also It is more conducive to effectively conduct the reaction heat and reduce the temperature difference in the electrolysis chamber.

Abstract

A membrane polar distance ion membrane electrolyzer, comprising a plurality of frames which are arranged side by side, wherein frame faces of the plurality of frames are located in a front-back vertical direction; the frame faces of adjacent frames are closely attached to each other; a sealing member for sealing a gap between attached faces of the frames is arranged between the frame faces of the adjacent frames; one side of each frame is provided with a cathode chamber, and the other side of the frame is provided with an anode chamber; a composite board capable of conducting electricity is arranged between the anode chamber and the cathode chamber; and the cathode chambers and the anode chambers on the plurality of frames are disposed spaced apart from each other in the order of one cathode chamber, one anode chamber, another cathode chamber and another anode chamber. The purpose of the present invention lies in providing a membrane polar distance ion membrane electrolyzer which can reduce a liquid concentration difference in an electrolytic chamber, improve the current operation efficiency and reduce electrolysis energy, and can effectively protect an ion membrane, such that stress is applied to the ion membrane more uniformly, a buffer net also has a good resilience effect after being stressed, and the service life of the ion membrane can be prolonged, while the conductive and elastic effects thereof are also ensured.

Description

膜极距离子膜电解槽Membrane distance sub-membrane electrolytic cell 技术领域technical field
本发明涉及一种膜极距离子膜电解槽。The invention relates to a membrane electrode distance sub-membrane electrolytic cell.
背景技术Background technique
目前的电解槽的液分散结构一般位于电解室内,或本身不设置液分散结构。前者的液分散结构以下部分的电解液不能很好地流动,容易产生循环死区;而后者其电解液的均布效果较差,容易造成电解室内的液体浓度差较大,进而令运行电流效率较低,电解能耗变大。The liquid dispersion structure of the current electrolytic cell is generally located in the electrolysis chamber, or the liquid dispersion structure itself is not provided. The electrolyte in the lower part of the liquid dispersion structure of the former cannot flow well, and it is easy to generate a dead zone of circulation; while the uniform distribution of the electrolyte of the latter is poor, which is likely to cause a large difference in liquid concentration in the electrolysis chamber, which in turn reduces the operating current efficiency. lower, the energy consumption of electrolysis becomes larger.
此外,在膜极距离子膜电解槽运行时,阴阳极间的距离能实现膜极距的效果,其主要是通过在阴极侧设置缓冲网,利用缓冲网在电解槽运行时对压力的控制得以实现。但现有的缓冲网多在单向或对称方向压合成型,该种缓冲结构在生产运行时,受力易朝向一侧释放,即长边方向上易发生较大的形变,由此会导致缓冲结构发生较大位移而弹性丧失程度加剧,使得离子膜受力不均,进而造成离子膜的使用寿命缩短。In addition, when the distance between the membrane electrode and the sub-membrane electrolytic cell is in operation, the distance between the cathode and anode can achieve the effect of the distance between the cathode and anode. It is mainly by setting a buffer net on the cathode side, and the buffer net is used to control the pressure during the operation of the electrolytic cell. accomplish. However, most of the existing buffer nets are formed by pressing in one-way or symmetrical directions. During the production and operation of this kind of buffer structure, the force is easily released to one side, that is, a large deformation occurs in the long-side direction, which will lead to The large displacement of the buffer structure and the aggravated loss of elasticity make the ion membrane stress unevenly, thereby shortening the service life of the ion membrane.
此外,传统电解装置中氯气析出电极所采用的钛基贵金属涂层有效降低了阳极析氯过电位,降低了运行能耗。但是需消耗价格昂贵的贵金属制作涂层,电极成本受贵金属原材料价格影响较大,近年来,贵金属市场需求不断扩大,资源消耗剧增,导致贵金属价格持续上涨,尤其是在氯气析出反应过程中发挥主要催化作用的贵金属Ru、Ir,导致电极制造成本急剧增加,非常需要一种既能实现电极催化功能又能降低成本的新涂层。In addition, the titanium-based noble metal coating used in the chlorine evolution electrode in the traditional electrolysis device effectively reduces the chlorine evolution overpotential of the anode and reduces the operating energy consumption. However, expensive precious metals need to be consumed to make coatings, and the cost of electrodes is greatly affected by the price of precious metal raw materials. In recent years, the market demand for precious metals has continued to expand, and resource consumption has increased sharply, resulting in continued price increases of precious metals, especially in the process of chlorine evolution reaction. The precious metals Ru and Ir, which are the main catalytic functions, lead to a sharp increase in the cost of electrode manufacturing, and a new coating that can both realize the catalytic function of the electrode and reduce the cost is very much needed.
一般情况下,可以通过控制贵金属Ru、Ir在阳极涂层制作中的用量来控制涂层成本,但是,由于Ru、Ir催化剂阳极析氯反应过程中按照一定的速度不断消耗,如果用量较少,阳极寿命将受到影响,不能满足用户的使用需求。Under normal circumstances, the coating cost can be controlled by controlling the amount of precious metals Ru and Ir used in the production of anode coatings. However, since Ru and Ir catalysts are continuously consumed at a certain rate during the anode chlorine evolution reaction, if the amount is small, The life of the anode will be affected and it cannot meet the needs of users.
研究表明,价格低廉的Sn元素能够形成与Ru、Ir、Ti相同结构的金属氧化物晶体,并能够细化电极表面涂层颗粒,提高电极催化活性,可用于降低析氯阳极成本、保证阳极寿命。迪诺拉CN200980144577.7专利中制备的Ru、Ir、Sn电极在较低的运行电流密度下析氯过电位达到60mV,需要加入价格昂贵的铂、钯等进行改性,不利于电极成本控制,且Pt、Pd金属氧化物与Ru、Ir、Sn的金属氧化物结合力欠佳,阳极寿命难以保证。Studies have shown that the cheap Sn element can form metal oxide crystals with the same structure as Ru, Ir and Ti, and can refine the electrode surface coating particles and improve the catalytic activity of the electrode, which can be used to reduce the cost of chlorine evolution anode and ensure the life of the anode. . The Ru, Ir and Sn electrodes prepared in De Nora's CN200980144577.7 patent have a chlorine evolution overpotential of 60mV at a relatively low operating current density, and need to be modified by adding expensive platinum, palladium, etc., which is not conducive to electrode cost control. Moreover, the bonding force between Pt and Pd metal oxides and the metal oxides of Ru, Ir and Sn is not good, and it is difficult to guarantee the life of the anode.
针对现有氯气析出阳极存在的多元涂层价格昂贵,使用寿命短等问题,有必要研究制作既能保证良好的阳极使用寿命又能有效降低涂层制作成本、简化电极制作工艺的氯气析出阳极。In view of the problems of expensive multi-layer coating and short service life of existing chlorine gas evolution anodes, it is necessary to research and manufacture chlorine gas evolution anodes that can not only ensure a good anode service life, but also effectively reduce the cost of coating production and simplify the electrode production process.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可减少电解室内的液体浓度差,提高电流运行效率,降低电解能,可有效的对离子膜进行保护,使得离子膜受力更均匀,同时也使得缓冲网受力后具有良好的回弹作用,很好的保证了阴阳极间的间隙,可在保证导电以及弹性效果的情况下提高离子膜的使用寿命,同时贵金属钌、铱的用量小,阳极的制造成本低,金属氧化物之间的结合力大,使用寿命长,催化活性高,可有效降低阳极析氯过电位,降低电能消耗的膜极距离 子膜电解槽。The purpose of the present invention is to provide a method that can reduce the liquid concentration difference in the electrolysis chamber, improve the current operation efficiency, reduce the electrolytic energy, and effectively protect the ionic membrane, so that the ionic membrane is more uniformly stressed, and the buffer net is also stressed. It has a good rebound effect, which can ensure the gap between the cathode and anode, and can improve the service life of the ion membrane while ensuring the conductivity and elastic effect. At the same time, the amount of precious metals ruthenium and iridium is small, and the manufacturing cost of the anode is low , The bonding force between metal oxides is large, the service life is long, and the catalytic activity is high, which can effectively reduce the anode chlorine evolution overpotential and reduce the electric energy consumption.
本发明的膜极距离子膜电解槽,包括多个并列设置的框架,多个框架的框面位于前后竖直方向,相邻框架的框面相互紧贴设置,相邻框架的框面之间设有用于密封框架贴合面之间间隙的密封件;The membrane electrode distance sub-membrane electrolytic cell of the present invention includes a plurality of frames arranged in parallel, the frame surfaces of the plurality of frames are located in the front and rear vertical directions, the frame surfaces of the adjacent frames are arranged in close contact with each other, and the frame surfaces of the adjacent frames are arranged in close contact with each other. There is a seal for sealing the gap between the mating surfaces of the frame;
所述框架内的一侧设有阴极室,另一侧设有阳极室,阳极室和阴极室之间设有可导电的复合板,多个框架上的阴极室和阳极室按照一个阴极室、一个阳极室、再一个阴极室、再一个阳极室的顺序相互间隔设置;One side of the frame is provided with a cathode compartment, the other side is provided with an anode compartment, a conductive composite plate is arranged between the anode compartment and the cathode compartment, and the cathode compartments and anode compartments on multiple frames are arranged according to one cathode compartment, The sequence of one anode chamber, another cathode chamber, and another anode chamber is spaced apart from each other;
每个框架的阴极室分别与一个与其相邻的框架的阳极室组成一个膜极距离子膜电解槽单元,每个膜极距离子膜电解槽单元内设有一个用于将该膜极距离子膜电解槽单元的阴极室与阳极室分隔开的离子交换膜,离子交换膜位于前后竖直方向;The cathode chamber of each frame and the anode chamber of an adjacent frame respectively form a membrane distance sub-membrane electrolytic cell unit, and each membrane distance sub-membrane electrolytic cell unit is provided with a The ion-exchange membrane separating the cathode chamber and the anode chamber of the membrane electrolyzer unit, the ion-exchange membrane is located in the front and rear vertical directions;
所述阴极室的底部沿着前后方向设有一排阴极室进液孔,阴极室进液孔与位于框架内阴极室下方的阴极室进液通道相通,阴极室内设有阴极室导流板,阴极室导流板的板面位于前后方向,阴极室导流板呈倾斜设置,阴极室导流板的顶端与阴极之间的水平距离小于阴极室导流板的底端与阴极之间的水平距离;The bottom of the cathode chamber is provided with a row of cathode chamber liquid inlet holes along the front and rear directions. The cathode chamber liquid inlet holes communicate with the cathode chamber liquid inlet channel located below the cathode chamber in the frame. The cathode chamber is provided with a cathode chamber guide plate. The plate surface of the chamber guide plate is located in the front-rear direction, the cathode chamber guide plate is inclined, and the horizontal distance between the top end of the cathode chamber guide plate and the cathode is smaller than the horizontal distance between the bottom end of the cathode chamber guide plate and the cathode ;
所述阳极室的底部沿着前后方向设有一排阳极室进液孔,阳极室进液孔与位于框架内阳极室下方的阳极室进液通道相通,阳极室内设有阳极室导流板,阳极室导流板的板面位于前后方向,阳极室导流板呈倾斜设置,阳极室导流板的顶端与阳极的水平距离小于阳极室导流板的底端与阳极的水平距离;The bottom of the anode chamber is provided with a row of anode chamber liquid inlet holes along the front and rear directions. The anode chamber liquid inlet holes are communicated with the anode chamber liquid inlet channel located below the anode chamber in the frame. The anode chamber is provided with an anode chamber guide plate. The plate surface of the chamber guide plate is located in the front and rear direction, the anode chamber guide plate is inclined and the horizontal distance between the top end of the anode chamber guide plate and the anode is smaller than the horizontal distance between the bottom end of the anode chamber guide plate and the anode;
在每个膜极距离子膜电解槽单元的阴极室中,位于该阴极室设有离子交换膜的一端安装有阴极,阴极的板面位于前后竖直方向;阴极的一个表面与对应的离子交换膜的一个表面相贴,阴极的另一个表面与一个缓冲网的网面相贴,缓冲网的另一个网面与阴极底网的一个表面相贴,阴极底网固定在阴极室内;In the cathode chamber of each membrane electrode distance sub-membrane electrolytic cell unit, a cathode is installed at the end of the cathode chamber where the ion exchange membrane is arranged, and the plate surface of the cathode is located in the front and rear vertical directions; one surface of the cathode exchanges with the corresponding ion exchange membrane. One surface of the membrane is attached to each other, the other surface of the cathode is attached to the mesh surface of a buffer net, the other mesh surface of the buffer mesh is attached to a surface of the cathode bottom mesh, and the cathode bottom mesh is fixed in the cathode chamber;
在每个膜极距离子膜电解槽单元的阳极室中,位于该阳极室设有离子交换膜的一端安装有阳极,阳极的板面位于前后竖直方向;In the anode chamber of each membrane electrode distance sub-membrane electrolytic cell unit, an anode is installed at the end of the anode chamber where the ion exchange membrane is arranged, and the plate surface of the anode is located in the front and rear vertical directions;
所述框架内位于阴极室的上方设有阴极气液分离室,在阴极气液分离室的底部靠近本阴极气液分离室的阴极的一侧设有长条形的阴极气液分离室进液口,在阴极气液分离室的底部靠近本阴极气液分离室的复合板的一侧设有阴极气液分离室回流口,阴极气液分离室内沿前后方向设有用于破碎泡沫的阴极气液分离过滤网,阴极气液分离过滤网的边缘与阴极气液分离室的内壁固定相连;A cathode gas-liquid separation chamber is arranged above the cathode chamber in the frame, and an elongated cathode gas-liquid separation chamber is provided at the bottom of the cathode gas-liquid separation chamber near the cathode of the cathode gas-liquid separation chamber. There is a cathode gas-liquid separation chamber return port at the bottom of the cathode gas-liquid separation chamber close to the composite plate of the cathode gas-liquid separation chamber, and the cathode gas-liquid separation chamber is provided with a cathode gas-liquid for breaking foam along the front and rear directions. Separation filter screen, the edge of the cathode gas-liquid separation filter screen is fixedly connected with the inner wall of the cathode gas-liquid separation chamber;
所述框架内位于阳极室的上方设有阳极气液分离室,在阳极气液分离室底部靠近本阳极气液分离室的阳极的一侧设有长条形的阳极气液分离室进液口,阳极气液分离室底部靠近本阳极气液分离室的复合板的一侧设有阳极气液分离室回流口,阴极气液分离室内沿前后方向设有用于破碎泡沫的阳极气液分离过滤网,阳极气液分离过滤网的边缘与阳极气液分离室的内壁固定相连;An anode gas-liquid separation chamber is arranged above the anode chamber in the frame, and a long-shaped anode gas-liquid separation chamber liquid inlet is arranged at the bottom of the anode gas-liquid separation chamber near the anode of the anode gas-liquid separation chamber. The anode gas-liquid separation chamber is provided with an anode gas-liquid separation chamber return port at the bottom of the anode gas-liquid separation chamber near the composite plate of the anode gas-liquid separation chamber, and an anode gas-liquid separation filter screen for breaking foam is arranged in the cathode gas-liquid separation chamber along the front and rear directions. , the edge of the anode gas-liquid separation filter screen is fixedly connected with the inner wall of the anode gas-liquid separation chamber;
所述阴极气液分离室和阳极气液分离室的侧壁上分别设有排液管;The side walls of the cathode gas-liquid separation chamber and the anode gas-liquid separation chamber are respectively provided with drain pipes;
所述缓冲网的网面呈波纹状,在缓冲网的网面上具有多个并列布置的条形的凸起部,凸 起部具有至少3个弯折段,相邻的弯折段通过对应的弯折连接部相连;The mesh surface of the buffer net is corrugated, and there are a plurality of bar-shaped convex parts arranged in parallel on the mesh surface of the buffer net. The convex part has at least 3 bending sections, and the adjacent bending sections pass through corresponding connected by the bending connection;
所述阳极包括金属基体,金属基体的表面涂覆有具有催化作用的金属氧化物涂层,金属氧化物涂层由钌的金属氧化物、铱的金属氧化物、钛的金属氧化物和锡的金属氧化物构成,所述金属氧化物涂层中按照金属成分计,其中钌元素的摩尔比为7%—15%,铱元素的摩尔比为1%—4.8%,钛元素的摩尔比为1%—15%,锡元素的摩尔比为75%—90%;The anode comprises a metal substrate, and the surface of the metal substrate is coated with a metal oxide coating with catalytic effect, and the metal oxide coating is composed of metal oxides of ruthenium, iridium, titanium and tin. The metal oxide coating is composed of metal oxides, and in the metal oxide coating, the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, and the molar ratio of titanium element is 1% %-15%, the molar ratio of tin element is 75%-90%;
上述金属氧化物涂层中金属氧化物涂层中按照金属成分计的钌元素、铱元素、钛元素和锡元素的质量百分比可以通过x射线荧光测试仪检测得到。The mass percentages of ruthenium element, iridium element, titanium element and tin element in the metal oxide coating according to the metal components in the metal oxide coating can be detected by an x-ray fluorescence tester.
本发明的膜极距离子膜电解槽,其中相邻的所述弯折段之间的夹角a不小于90°。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the included angle a between the adjacent bending sections is not less than 90°.
本发明的膜极距离子膜电解槽,其中所述阴极室导流板的顶端与阴极室的顶部相连,阳极室导流板的顶端与阳极室的顶部相连,每个所述凸起部具有4—10个弯折段,网面的波纹形状为波浪线状或波折线状,相邻的所述弯折段之间的夹角a为110°—160°。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the top of the guide plate in the cathode chamber is connected with the top of the cathode chamber, the top of the guide plate in the anode chamber is connected with the top of the anode chamber, and each of the protrusions has 4-10 bending sections, the corrugated shape of the mesh surface is wavy line or undulating line, and the included angle a between the adjacent bending sections is 110°-160°.
本发明的膜极距离子膜电解槽,其中所述缓冲网由多层金属网的网面叠加相贴构成,相邻的所述弯折段之间的夹角a为120°—150°。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the buffer net is formed by overlapping the net surfaces of the multi-layer metal nets, and the angle a between the adjacent bending sections is 120°-150°.
本发明的膜极距离子膜电解槽,其中所述缓冲网的高度为2~10mm,相邻的所述弯折段之间的夹角a为130°—150°。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the height of the buffer net is 2-10 mm, and the included angle a between the adjacent bending sections is 130°-150°.
本发明的膜极距离子膜电解槽,其中所述金属网的数量为2—4层,所述编织金属网用的金属丝的直径为0.1~0.6mm,所述阴极采用金属镍制成,阳极采用金属钛制成。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the number of the metal mesh is 2-4 layers, the diameter of the metal wire used for the woven metal mesh is 0.1-0.6 mm, and the cathode is made of metal nickel, The anode is made of metallic titanium.
本发明的膜极距离子膜电解槽,其中所述弯折连接部呈弧形。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the bending connection portion is arc-shaped.
本发明的膜极距离子膜电解槽,其中所述阴极和阳极的开孔率分别为30%—60%;阳极室进液孔的孔径为1mm—3mm,阴极室进液孔的孔径为1mm—3mm;所述阳极的厚度为1mm—1.5mm。In the membrane electrode distance sub-membrane electrolytic cell of the present invention, the porosity of the cathode and the anode are respectively 30%-60%; the aperture of the liquid inlet hole of the anode chamber is 1mm-3mm, and the aperture of the liquid inlet hole of the cathode chamber is 1mm -3mm; the thickness of the anode is 1mm-1.5mm.
本发明膜极距离子膜电解槽,可让反应后的电解液回流到阴极室下方的阴极室进液孔处,与各个阴极室进液孔的出来的电解液充分混合,降低阴极室内电解液的浓度差,同时可让反应后的电解液回流到阳极室下方的阳极室进液孔处,与各个阴极室进液孔的出来的电解液充分混合,降低阳极室内电解液的浓度差。通过将反应后电极液引入到电解室底部入口处与未发生或极少发生反应的电解液混合,使电解室底部和顶部的浓度差降低,更有利于均衡电解室内电解液的离子浓度,也更有利于有效传导反应热,降低电解室内的温度差。The membrane electrode of the invention is far from the sub-membrane electrolytic cell, so that the reacted electrolyte can flow back to the inlet hole of the cathode chamber under the cathode chamber, and fully mix with the electrolyte from each inlet hole of the cathode chamber, thereby reducing the reduction of the electrolyte in the cathode chamber. At the same time, the reacted electrolyte can be returned to the anode chamber inlet hole below the anode chamber, and fully mixed with the electrolyte from each cathode chamber inlet hole to reduce the concentration difference of the electrolyte in the anode chamber. By introducing the reacted electrode solution into the bottom inlet of the electrolysis chamber to mix with the electrolyte that has not reacted or rarely reacted, the concentration difference between the bottom and the top of the electrolysis chamber is reduced, which is more conducive to balancing the ion concentration of the electrolyte in the electrolysis chamber, and also It is more conducive to effectively conduct the reaction heat and reduce the temperature difference in the electrolysis chamber.
而本发明的膜极距离子膜电解槽中的缓冲网,其每条凸起部具有多个弯折段、也就是每条凸起部包括至少两个折点的结构,能够最大限度的维持缓冲网的弹性效果,避免缓冲网在平面受压状态下更多地沿着网的长边方向产生的力的释放及更多地沿着网的长边方向产生位移变形,使网的结构发生不对称、不成比例的形变,影响缓冲网的弹性。由于多条弯折段的结构在平面受压状态下,会沿着不同弯折段方向产生位移变形,并产生与相邻弯折段相反方向释放的力以及形变,由于具有相互抵消的效果,使得缓冲网受力更均匀,同时也使得缓冲网受力后具有良好的回弹作用。However, in the buffer net in the membrane electrode distance sub-membrane electrolytic cell of the present invention, each convex part has a plurality of bending sections, that is, each convex part includes at least two inflection points, which can maintain the maximum The elastic effect of the buffer net avoids the release of the force generated by the buffer net along the long side of the net and the displacement and deformation along the long side of the net under the state of plane compression, so that the structure of the net will occur. Asymmetric, disproportionate deformation affects the elasticity of the buffer net. Because the structure of multiple bending segments will produce displacement deformation along the direction of different bending segments under the state of plane compression, and generate force and deformation released in the opposite direction to the adjacent bending segments. The force of the buffer net is more uniform, and at the same time, the buffer net has a good rebound effect after being stressed.
因此,本发明的膜极距离子膜电解槽具有可减少电解室内的液体浓度差,提高电流运行效率,降低电解能,可有效的对离子膜进行保护,使得离子膜受力更均匀,同时也使得缓冲网受力后具有良好的回弹作用,很好的保证了阴阳极间的间隙,可在保证导电以及弹性效果 的情况下提高离子膜的使用寿命的特点。与现有技术相比,本发明的膜极距离子膜电解槽具有突出的实质性特点和显著的进步。Therefore, the membrane electrode distance sub-membrane electrolysis cell of the present invention can reduce the liquid concentration difference in the electrolysis chamber, improve the current operation efficiency, reduce the electrolysis energy, effectively protect the ion membrane, make the ion membrane stress more uniform, and also The buffer net has a good rebound effect after being stressed, and the gap between the cathode and anode is well guaranteed, and the service life of the ion membrane can be improved under the condition of ensuring electrical conductivity and elastic effect. Compared with the prior art, the membrane electrode distance sub-membrane electrolytic cell of the present invention has outstanding substantive features and remarkable progress.
本发明的阳极,通过在95℃、32w%NaOH溶液中浸泡8小时的强化电解腐蚀,测试金属氧化物涂层减重,评价涂层寿命,结果表明本发明阳极上的金属氧化物涂层寿命减重(mg)为2.9mg—3.3mg,而现有阳极上的金属氧化物涂层的寿命减重(mg)通常为4.0mg-6.0mg,这表明本发明电极寿命减重得到优化,同时制作的氯气析出电极涂层中贵金属Ru、Ir的含量明显降低,电极制造成本也显著降低。The anode of the present invention was immersed in a 95° C., 32w% NaOH solution for 8 hours for enhanced electrolytic corrosion to test the weight loss of the metal oxide coating and evaluate the life of the coating. The results show that the life of the metal oxide coating on the anode of the present invention is The weight loss (mg) is 2.9mg-3.3mg, while the life-time weight loss (mg) of the metal oxide coating on the existing anode is usually 4.0mg-6.0mg, which shows that the life-time weight loss of the electrode of the present invention is optimized, and at the same time The content of precious metals Ru and Ir in the prepared chlorine gas precipitation electrode coating is significantly reduced, and the electrode manufacturing cost is also significantly reduced.
本发明的阳极在90℃、3.5mol/L NaCl溶液中电解条件下,测试4KA/m2电流密度下电极析氯过电位为33.7mV—40.4mV,而现有技术中4KA/m2电流密度下电极析氯过电位通常都在为60mV以上,表明本发明的阳极在高电流密度下的运行性能非常优越,有效的降低了电极析氯过电位,节能效果显著。The anode of the present invention is electrolyzed at 90 DEG C and 3.5mol/L NaCl solution, and the electrode chlorine evolution overpotential is 33.7mV-40.4mV under the test 4KA/m current density, while in the prior art, the electrode under 4KA/m current density is 33.7mV-40.4mV. The chlorine evolution overpotential is usually above 60mV, which shows that the anode of the present invention has excellent operating performance under high current density, effectively reduces the chlorine evolution overpotential of the electrode, and has a remarkable energy saving effect.
本发明的制备过程全部采用无机化合物,不采用任何有机溶剂,涂层制作工艺非常简单,由此可降低电极的制作难度和成本,此外,也避免了有机溶剂对操作者带来的各种不利影响。In the preparation process of the present invention, all inorganic compounds are used, and no organic solvent is used, and the coating production process is very simple, thereby reducing the difficulty and cost of electrode fabrication, and avoiding various disadvantages brought by organic solvents to operators. Influence.
本发明的阳极的制备方法是在涂布溶液制作中使用了适当比例的二价锡,由此实现了不需要加入价格昂贵的铂、钯等元素也能够细化电极表面涂层颗粒,并同时提高电极催化活性,进而实现对氯碱电解能耗的降低和电极成本控制。The preparation method of the anode of the present invention uses an appropriate proportion of divalent tin in the preparation of the coating solution, thereby realizing that the electrode surface coating particles can be refined without adding expensive platinum, palladium and other elements, and at the same time The catalytic activity of the electrode is improved, thereby reducing the energy consumption of the chlor-alkali electrolysis and controlling the cost of the electrode.
与四价锡不同,二价锡构成的涂布溶液制作的电极涂层中Sn的沉积量高于70%且能够稳定控制,而四价锡在高温氧化时具有高挥发性,从而导致锡在涂层中沉积量低于30%且成分不可控。同时,由于二价锡在涂布溶液中容易与其他元素发生氧化还原反应并形成络合物,在热氧化时获得的氧化物分布更均匀,结合更紧密,金属氧化物颗粒尺寸明显细化,有助于延长阳极的使用寿命,降低电极析氯电位。同时二价锡的无机盐易于在市场获得、价格低廉且可直接用于涂液配制,既简化了涂层制作工艺,又降低了原料成本。Different from tetravalent tin, the deposition amount of Sn in the electrode coating made of the coating solution composed of divalent tin is higher than 70% and can be stably controlled, while tetravalent tin has high volatility during high temperature oxidation, resulting in tin in The deposition in the coating is less than 30% and the composition is not controllable. At the same time, since divalent tin easily undergoes redox reactions with other elements in the coating solution and forms complexes, the oxides obtained during thermal oxidation are more uniformly distributed, more tightly bound, and the size of metal oxide particles is significantly refined, Helps prolong the life of the anode and reduce the chlorine evolution potential of the electrode. At the same time, the inorganic salt of divalent tin is easy to obtain in the market, has low price and can be directly used in the preparation of coating liquid, which not only simplifies the coating production process, but also reduces the cost of raw materials.
由于具有了上述本发明特有的技术特征,使得本发明具有贵金属钌、铱的用量小,阳极的制造成本低,金属氧化物之间的结合力大,使用寿命长,催化活性高,可有效降低阳极析氯过电位,降低电能消耗,非常适合用于氯生产电解槽阳极,环保高效,几乎无污染物外排的特点。Due to the above-mentioned unique technical features of the present invention, the present invention has the advantages that the amount of precious metals ruthenium and iridium is small, the manufacturing cost of the anode is low, the bonding force between metal oxides is large, the service life is long, and the catalytic activity is high, which can effectively reduce Anode chlorine evolution overpotential, reducing power consumption, very suitable for chlorine production electrolytic cell anode, environmental protection and high efficiency, almost no pollutants efflux characteristics.
本发明的膜极距离子膜电解槽的其他细节和特点可通过阅读下文结合附图详加描述的实施例便可清楚明了。Other details and features of the membrane electrode distance sub-membrane electrolytic cell of the present invention can be clearly understood by reading the embodiments described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明的膜极距离子膜电解槽的结构示意图的主视图;Fig. 1 is the front view of the structural representation of the membrane electrode distance sub-membrane electrolyzer of the present invention;
图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3为本发明的膜极距离子膜电解槽的阴极室的底板部分的俯视图;Fig. 3 is the top view of the bottom plate part of the cathode chamber of the membrane electrode distance sub-membrane electrolytic cell of the present invention;
图4为本发明的膜极距离子膜电解槽用缓冲网的结构示意图的立体图;Fig. 4 is the perspective view of the structure schematic diagram of the buffer net for the membrane electrode distance sub-membrane electrolyzer of the present invention;
图5为本发明的膜极距离子膜电解槽用缓冲网沿着网面方向上的结构示意图;5 is a schematic structural diagram of the buffer mesh for the membrane electrode distance sub-membrane electrolytic cell of the present invention along the mesh surface direction;
图6为本发明的膜极距离子膜电解槽用缓冲网的另一种实施方式的立体图;6 is a perspective view of another embodiment of the buffer net for the membrane electrode distance sub-membrane electrolytic cell of the present invention;
图7为本发明的膜极距离子膜电解槽用缓冲网处于使用状态的结构示意图;Fig. 7 is the structural representation that the buffer net for the membrane electrode distance sub-membrane electrolyzer of the present invention is in use;
图8为本发明的膜极距离子膜电解槽用缓冲网在网的侧面方向上的一种结构示意图;Fig. 8 is a kind of structural representation of the buffer net of the membrane electrode distance sub-membrane electrolytic cell of the present invention in the lateral direction of the net;
图9为本发明的膜极距离子膜电解槽用缓冲网在网的侧面方向上的另一种结构示意图。FIG. 9 is another structural schematic diagram of the buffer mesh for the membrane electrode distance sub-membrane electrolytic cell of the present invention in the lateral direction of the mesh.
具体实施方式detailed description
如图1、图2和图3所示,本发明的膜极距离子膜电解槽,包括多个并列设置的框架1,多个框架1的框面位于前后竖直方向,相邻框架1的框面相互紧贴设置,相邻框架1的框面之间设有用于密封框架1贴合面之间间隙的密封件2;As shown in Figure 1, Figure 2 and Figure 3, the membrane electrode distance sub-membrane electrolytic cell of the present invention includes a plurality of frames 1 arranged in parallel, the frame surfaces of the plurality of frames 1 are located in the front and rear vertical directions, and the adjacent frames 1 The frame surfaces are arranged in close contact with each other, and a sealing member 2 for sealing the gap between the adhering surfaces of the frame 1 is provided between the frame surfaces of the adjacent frames 1;
所述框架1内的一侧设有阴极室5另一侧设有阳极室4,阳极室4和阴极室5之间设有可导电的复合板3,中间多个框架1上的阴极室5和阳极室4按照一个阴极室5、一个阳极室4、再一个阴极室5、再一个阳极室4的顺序相互间隔设置;One side of the frame 1 is provided with a cathode chamber 5 and the other side is provided with an anode chamber 4, a conductive composite plate 3 is provided between the anode chamber 4 and the cathode chamber 5, and the cathode chambers 5 on the intermediate multiple frames 1 are provided. and the anode chamber 4 are spaced apart from each other in the order of one cathode chamber 5, one anode chamber 4, another cathode chamber 5, and another anode chamber 4;
每个框架1的阴极室5分别与一个与其相邻的框架1的阳极室4组成一个膜极距离子膜电解槽单元,每个膜极距离子膜电解槽单元内设有一个用于将该膜极距离子膜电解槽单元的阴极室5与阳极室4分隔开的离子交换膜6,离子交换膜6位于前后竖直方向;The cathode chamber 5 of each frame 1 and the anode chamber 4 of the adjacent frame 1 respectively form a membrane distance sub-membrane electrolytic cell unit, and each membrane distance sub-membrane electrolytic cell unit is provided with a The membrane electrode is separated from the ion exchange membrane 6 of the cathode chamber 5 and the anode chamber 4 of the sub-membrane electrolytic cell unit, and the ion exchange membrane 6 is located in the front and rear vertical directions;
所述阴极室5的底部沿着前后方向设有一排阴极室进液孔7,阴极室进液孔7与位于框架1内阴极室5下方的阴极室进液通道8相通,阴极室5内设有阴极室导流板10,阴极室导流板10的板面位于前后方向,阴极室导流板10呈倾斜设置,阴极室导流板10的顶端与阴极12之间的水平距离小于阴极室导流板10的底端与阴极12之间的水平距离;The bottom of the cathode chamber 5 is provided with a row of cathode chamber liquid inlet holes 7 along the front and rear directions, and the cathode chamber liquid inlet holes 7 communicate with the cathode chamber liquid inlet channel 8 located below the cathode chamber 5 in the frame 1. There is a cathode chamber guide plate 10, the plate surface of the cathode chamber guide plate 10 is located in the front-rear direction, the cathode chamber guide plate 10 is inclined, and the horizontal distance between the top of the cathode chamber guide plate 10 and the cathode 12 is smaller than that of the cathode chamber. The horizontal distance between the bottom end of the deflector 10 and the cathode 12;
所述阳极室4的底部沿着前后方向设有一排阳极室进液孔9,阳极室进液孔9与位于框架1内阳极室4下方的阳极室进液通道22相通,阳极室4内设有阳极室导流板11,阳极室导流板11的板面位于前后方向,阳极室导流板11呈倾斜设置,阳极室导流板11的顶端与阳极13的水平距离小于阳极室导流板11的底端与阳极13的水平距离;The bottom of the anode chamber 4 is provided with a row of anode chamber liquid inlet holes 9 along the front and rear directions. The anode chamber liquid inlet holes 9 communicate with the anode chamber liquid inlet channel 22 located under the anode chamber 4 in the frame 1. There is an anode chamber guide plate 11, the plate surface of the anode chamber guide plate 11 is located in the front and rear direction, the anode chamber guide plate 11 is inclined and the horizontal distance between the top of the anode chamber guide plate 11 and the anode 13 is smaller than that of the anode chamber guide plate The horizontal distance between the bottom end of the plate 11 and the anode 13;
在每个膜极距离子膜电解槽单元的阴极室5中,位于该阴极室5设有离子交换膜6的一端安装有阴极12,阴极12的板面位于前后竖直方向;阴极12的一个表面与对应的离子交换膜6的一个表面相贴,阴极12的另一个表面与一个缓冲网23的网面相贴,缓冲网23的另一个网面与阴极底网24的一个表面相贴,阴极底网24固定在阴极室5内;In the cathode chamber 5 of each membrane electrode distance sub-membrane electrolytic cell unit, a cathode 12 is installed at the end of the cathode chamber 5 where the ion exchange membrane 6 is provided, and the plate surface of the cathode 12 is located in the front and rear vertical directions; one of the cathodes 12 The surface is attached to one surface of the corresponding ion exchange membrane 6, the other surface of the cathode 12 is attached to the mesh surface of a buffer mesh 23, the other mesh surface of the buffer mesh 23 is attached to a surface of the cathode bottom mesh 24, and the cathode is attached. The bottom net 24 is fixed in the cathode chamber 5;
在每个膜极距离子膜电解槽单元的阳极室4中,位于该阳极室4设有离子交换膜6的一端安装有阳极13,阳极13的板面位于前后竖直方向;In the anode chamber 4 of each membrane distance sub-membrane electrolytic cell unit, an anode 13 is installed at the end of the anode chamber 4 where the ion exchange membrane 6 is arranged, and the plate surface of the anode 13 is located in the front and rear vertical directions;
所述框架1内位于阴极室5的上方设有阴极气液分离室14,在阴极气液分离室14的底部靠近本阴极气液分离室14的阴极12的一侧设有长条形的阴极气液分离室进液口15,在阴极气液分离室14的底部靠近本阴极气液分离室14的复合板3的一侧设有阴极气液分离室回流口16,阴极气液分离室14内沿前后方向设有用于破碎泡沫的阴极气液分离过滤网17,阴极气液分离过滤网17的边缘与阴极气液分离室14的内壁固定相连;In the frame 1, a cathode gas-liquid separation chamber 14 is arranged above the cathode chamber 5, and a long cathode is arranged at the bottom of the cathode gas-liquid separation chamber 14 close to the side of the cathode 12 of the cathode gas-liquid separation chamber 14. The gas-liquid separation chamber liquid inlet 15 is provided with a cathode gas-liquid separation chamber return port 16 at the bottom of the cathode gas-liquid separation chamber 14 near the composite plate 3 of the cathode gas-liquid separation chamber 14, and the cathode gas-liquid separation chamber 14 A cathode gas-liquid separation filter screen 17 for breaking foam is arranged in the front and rear directions, and the edge of the cathode gas-liquid separation filter screen 17 is fixedly connected to the inner wall of the cathode gas-liquid separation chamber 14;
所述框架1内位于阳极室4的上方设有阳极气液分离室18,在阳极气液分离室18底部靠近本阳极气液分离室18的阳极13的一侧设有长条形的阳极气液分离室进液口19,阳极气液分离室18底部靠近本阳极气液分离室18的复合板3的一侧设有阳极气液分离室回流口20,阴极气液分离室14内沿前后方向设有用于破碎泡沫的阳极气液分离过滤网21,阳极气液分离过滤网21的边缘与阳极气液分离室18的内壁固定相连;In the frame 1, an anode gas-liquid separation chamber 18 is arranged above the anode chamber 4, and a strip-shaped anode gas is provided at the bottom of the anode gas-liquid separation chamber 18 near the anode 13 of the anode gas-liquid separation chamber 18. The liquid inlet 19 of the liquid separation chamber, the anode gas-liquid separation chamber return port 20 is provided at the bottom of the anode gas-liquid separation chamber 18 near the composite plate 3 of the anode gas-liquid separation chamber 18, and the cathode gas-liquid separation chamber 14 has an inner edge along the front and rear edges. The direction is provided with an anode gas-liquid separation filter screen 21 for breaking foam, and the edge of the anode gas-liquid separation filter screen 21 is fixedly connected to the inner wall of the anode gas-liquid separation chamber 18;
所述阴极气液分离室14和阳极气液分离室18的侧壁上分别设有排液管;The side walls of the cathode gas-liquid separation chamber 14 and the anode gas-liquid separation chamber 18 are respectively provided with drain pipes;
如图4、图5、图6和图7所示,所述缓冲网23的网面呈波纹状,在缓冲网23的网面上 具有多个并列布置的条形的凸起部,凸起部具有至少3个弯折段25,相邻的弯折段25通过对应的弯折连接部26相连。As shown in Figure 4, Figure 5, Figure 6 and Figure 7, the net surface of the buffer net 23 is corrugated, and the net surface of the buffer net 23 has a plurality of juxtaposed strip-shaped protrusions. There are at least three bending sections 25 , and adjacent bending sections 25 are connected by corresponding bending connecting parts 26 .
所述阳极13包括金属基体,金属基体的表面涂覆有具有催化作用的金属氧化物涂层,金属氧化物涂层由钌的金属氧化物、铱的金属氧化物、钛的金属氧化物和锡的金属氧化物构成,所述金属氧化物涂层中按照金属成分计,其中钌元素的摩尔比为7%—15%,铱元素的摩尔比为1%—4.8%,钛元素的摩尔比为1%—15%,锡元素的摩尔比为75%—90%;The anode 13 includes a metal substrate, and the surface of the metal substrate is coated with a metal oxide coating with catalytic function, and the metal oxide coating is composed of metal oxides of ruthenium, metal oxides of iridium, metal oxides of titanium and tin. In the metal oxide coating, according to the metal composition, the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, and the molar ratio of titanium element is 1%-15%, the molar ratio of tin element is 75%-90%;
所述阳极13采用如下步骤制成:The anode 13 is made by the following steps:
A、准备钌元素的可溶性无机盐、铱元素的可溶性无机盐、钛元素的可溶性无机盐和锡元素的可溶性二价盐,然后分别将钌元素的可溶性无机盐、铱元素的可溶性无机盐、钛元素的可溶性无机盐和锡元素的可溶性二价盐溶解在水中,得到钌元素的可溶性无机盐的水溶液、铱元素的可溶性无机盐的水溶液、钛元素的可溶性无机盐的水溶液和锡元素的可溶性二价盐的水溶液;A. Prepare the soluble inorganic salt of ruthenium element, the soluble inorganic salt of iridium element, the soluble inorganic salt of titanium element and the soluble divalent salt of tin element, and then separate the soluble inorganic salt of ruthenium element, the soluble inorganic salt of iridium element, the soluble inorganic salt of titanium element, The soluble inorganic salt of the element and the soluble divalent salt of the tin element are dissolved in water to obtain an aqueous solution of the soluble inorganic salt of the ruthenium element, the aqueous solution of the soluble inorganic salt of the iridium element, the aqueous solution of the soluble inorganic salt of the titanium element and the soluble divalent of the tin element. Aqueous solution of valence salt;
B、按照钌元素的摩尔比为7%—15%、铱元素的摩尔比为1%—4.8%、钛元素的摩尔比为1%—15%、锡元素的摩尔比为75%—90%的比例,先将钌元素的可溶性无机盐的水溶液、钛元素的可溶性无机盐的水溶液和锡元素的可溶性二价盐的水溶液混合均匀,然后再加入铱元素的可溶性无机盐的水溶液并混合均匀,得到无机涂布溶液;B. According to the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, the molar ratio of titanium element is 1%-15%, and the molar ratio of tin element is 75%-90% The ratio of ruthenium soluble inorganic salt, the aqueous solution of the soluble inorganic salt of titanium element and the aqueous solution of the soluble divalent salt of tin element are mixed evenly, and then the aqueous solution of the soluble inorganic salt of iridium element is added and mixed evenly, to obtain an inorganic coating solution;
C、对金属基体进行清洗,去除金属基体的表面污物,并使金属基体的表面粗糙;C. Clean the metal substrate, remove the surface dirt of the metal substrate, and make the surface of the metal substrate rough;
D、将步骤B得到的无机涂布溶液涂布到经过步骤C处理过的金属基体上,然后在含氧氛围内对披敷涂布溶液的导电基材进行热处理,热处理温度为450℃—550℃,热处理的时间为30分钟—100分钟,并在金属基体的外表面生成一个金属氧化物涂层,然后再次涂布一层无机涂布溶液到新生成的金属氧化物涂层上,然后在含氧氛围内对披敷涂布溶液的导电基材进行热处理,热处理温度为450℃—550℃,热处理的时间为30分钟—100分钟,并在前次生成的金属氧化物涂层的外表面再生成一个新的金属氧化物涂层,如此循环往复,最后一次热处理的时间为60分钟—300分钟,直至导电基材表面的金属氧化物涂层的厚度达到产品要求,得到阳极13;D. The inorganic coating solution obtained in step B is coated on the metal substrate processed in step C, and then the conductive substrate coated with the coating solution is heat treated in an oxygen-containing atmosphere, and the heat treatment temperature is 450 ℃-550 ℃ ℃, the heat treatment time is 30 minutes to 100 minutes, and a metal oxide coating is formed on the outer surface of the metal substrate, and then a layer of inorganic coating solution is coated again on the newly generated metal oxide coating, and then in The conductive substrate coated with the coating solution is heat treated in an oxygen-containing atmosphere. The heat treatment temperature is 450°C-550°C, and the heat treatment time is 30 minutes to 100 minutes. A new metal oxide coating is regenerated, and the cycle is repeated. The last heat treatment time is 60 minutes to 300 minutes, until the thickness of the metal oxide coating on the surface of the conductive substrate reaches the product requirements, and the anode 13 is obtained;
所述钌元素的可溶性无机盐为RuCl 3或RuN 4O 10,铱元素的可溶性无机盐为IrCl 4或Ir(NO 3) 4,钛元素的可溶性无机盐为TiCl 4或Ti(NO 3) 4,锡元素的可溶性二价盐为SnCl 2·2H 2O或Sn(NO 3) 2·20H 2O。 The soluble inorganic salt of ruthenium element is RuCl 3 or RuN 4 O 10 , the soluble inorganic salt of iridium element is IrCl 4 or Ir(NO 3 ) 4 , and the soluble inorganic salt of titanium element is TiCl 4 or Ti(NO 3 ) 4 , the soluble divalent salt of tin element is SnCl 2 ·2H 2 O or Sn(NO 3 ) 2 ·20H 2 O.
本发明的阳极13,通过在95℃、32w%NaOH溶液中浸泡8小时的强化电解腐蚀,测试金属氧化物涂层减重,评价涂层寿命,结果表明本发明的金属氧化物涂层寿命减重(mg)为2.9mg—3.3mg,而现有的金属氧化物涂层的寿命减重(mg)通常为4.0mg-6.0mg,这表明本发明阳极13寿命减重得到优化,同时制作的阳极13表面涂层中贵金属Ru、Ir的含量明显降低,电极制造成本也显著降低。The anode 13 of the present invention is tested for weight loss of the metal oxide coating by immersing it in a 95° C., 32w% NaOH solution for 8 hours for enhanced electrolytic corrosion, and the life of the coating is evaluated. The results show that the life of the metal oxide coating of the present invention decreases. The weight (mg) is 2.9mg-3.3mg, while the life-time weight loss (mg) of the existing metal oxide coating is usually 4.0mg-6.0mg, which shows that the life-time weight loss of the anode 13 of the present invention is optimized, and the The content of the precious metals Ru and Ir in the surface coating of the anode 13 is significantly reduced, and the electrode manufacturing cost is also significantly reduced.
本发明的阳极13,在90℃、3.5mol/L NaCl溶液中电解条件下,测试4KA/m2电流密度下电极析氯过电位为33.7mV—40.4mV,而现有技术中4KA/m2电流密度下电极析氯过电位通常都在为60mV以上,表明本发明的阳极在高电流密度下的运行性能非常优越,有效的降低了 电极析氯过电位,节能效果显著。The anode 13 of the present invention, under the electrolysis condition in 90 ℃, 3.5mol/L NaCl solution, test 4KA/m Under the current density, the electrode chlorine evolution overpotential is 33.7mV-40.4mV, and in the prior art 4KA/m Current density The chlorine evolution overpotential of the lower electrode is usually above 60mV, which shows that the anode of the present invention has excellent operating performance under high current density, effectively reduces the chlorine evolution overpotential of the electrode, and has a remarkable energy saving effect.
本发明阳极13的制备过程全部采用无机化合物,不采用任何有机溶剂,涂层制作工艺非常简单,由此可降低电极的制作难度和成本,此外,也避免了有机溶剂对操作者带来的各种不利影响。The preparation process of the anode 13 of the present invention all uses inorganic compounds, does not use any organic solvent, and the coating production process is very simple, thereby reducing the difficulty and cost of electrode production, and also avoiding the organic solvent. an adverse effect.
本发明的阳极13的制备方法是在涂布溶液制作中使用了适当比例的二价锡,由此实现了不需要加入价格昂贵的铂、钯等元素也能够细化电极表面涂层颗粒,并同时提高电极催化活性,进而实现对氯碱电解能耗的降低和电极成本控制。The preparation method of the anode 13 of the present invention uses an appropriate proportion of divalent tin in the preparation of the coating solution, thereby realizing that the electrode surface coating particles can be refined without adding expensive platinum, palladium and other elements, and the At the same time, the catalytic activity of the electrode is improved, thereby reducing the energy consumption of the chlor-alkali electrolysis and controlling the cost of the electrode.
与四价锡不同,二价锡构成的涂布溶液制作的电极涂层中Sn的沉积量高于70%且能够稳定控制,而四价锡在高温氧化时具有高挥发性,从而导致锡在涂层中沉积量低于30%且成分不可控。同时,由于二价锡在涂布溶液中容易与其他元素发生氧化还原反应并形成络合物,在热氧化时获得的氧化物分布更均匀,结合更紧密,金属氧化物颗粒尺寸明显细化,有助于延长阳极13的使用寿命,降低电极析氯电位。同时二价锡的无机盐易于在市场获得、价格低廉且可直接用于涂液配制,既简化了涂层制作工艺,又降低了原料成本。Different from tetravalent tin, the deposition amount of Sn in the electrode coating made of the coating solution composed of divalent tin is higher than 70% and can be stably controlled, while tetravalent tin has high volatility during high temperature oxidation, resulting in tin in The deposition in the coating is less than 30% and the composition is not controllable. At the same time, since divalent tin easily undergoes redox reactions with other elements in the coating solution and forms complexes, the oxides obtained during thermal oxidation are more uniformly distributed, more tightly bound, and the size of metal oxide particles is significantly refined, It is helpful to prolong the service life of the anode 13 and reduce the chlorine evolution potential of the electrode. At the same time, the inorganic salt of divalent tin is easy to obtain in the market, has low price and can be directly used in the preparation of coating liquid, which not only simplifies the coating production process, but also reduces the cost of raw materials.
实施例1Example 1
本发明的阳极13的制备方法如下:The preparation method of the anode 13 of the present invention is as follows:
(1)金属基体的粗化与清洁:金属基体采用TA1网孔钛板制成,网孔尺寸为6mm*3mm*1mm的钛网,将网孔钛板校平后,用重量百分比浓度为20-25%的硫酸加热至沸腾后酸洗网孔钛板1-4h,去除表面污物,同时使金属基体的表面粗糙,酸洗结束后,用纯水冲洗干净,干燥后备用。(1) Roughening and cleaning of the metal matrix: The metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20 -25% sulfuric acid is heated to boiling and pickled for 1-4 hours to remove surface dirt and roughen the surface of the metal substrate. After pickling, rinse with pure water and dry for later use.
(2)涂布溶液配制:按照元素摩尔比Ru7%、Ir1%、Ti2%、Sn90%配制无机涂布溶液,具体为在低于-20℃的冷浴条件下,将0.1mlTiCl 4加入装有1.8mlRuCl 3盐酸水溶液的容器中,放置至常温后,再向容器中加入8ml稀盐酸水溶液,再向容器中加入6.222gSnCl 2·2H 2O无机盐,搅拌使SnCl 2·2H 2O无机盐完全溶解,然后向容器中加入0.5mlIrCl 4盐酸水溶液搅拌均匀,最后向容器中加入18ml稀盐酸水溶液,定容至30ml摇匀后放置30分钟,观察涂布液无沉淀即可使用。 (2) Coating solution preparation: molar ratios of the elements Ru7%, Ir1%, Ti2% , Sn90% inorganic coating solution preparation, specifically in a cold bath at -20 ℃ below will join with 0.1mlTiCl 4 container 1.8mlRuCl 3 aqueous hydrochloric acid, was allowed to stand to room temperature, the vessel was again 8ml dilute aqueous hydrochloric acid, was added to the vessel again 6.222gSnCl 2 · 2H 2 O inorganic salt, stirring SnCl 2 · 2H 2 O completely inorganic dissolved, 0.5mlIrCl 4 aqueous hydrochloric acid was added to the vessel and stirred uniformly, added 18ml of dilute aqueous hydrochloric acid and finally into the vessel, after placing the volume to 30ml shake for 30 minutes no precipitation was observed coating liquid can be used.
(3)电极涂层制备:将步骤(2)配制的涂布溶液披敷在步骤(1)处理后的金属基体上,450℃热处理30min;然后再重复披覆涂布溶液10次,每次披覆涂布溶液后,450℃热处理30min,最终层披覆涂布溶液后500℃热处理120min。(3) Preparation of electrode coating: apply the coating solution prepared in step (2) on the metal substrate treated in step (1), heat treatment at 450°C for 30 min; then repeat the coating solution 10 times, each time After coating the coating solution, heat treatment at 450 °C for 30 min, and after coating the final layer with the coating solution, heat treatment at 500 °C for 120 min.
实施例2Example 2
本发明的阳极13的制备方法如下:The preparation method of the anode 13 of the present invention is as follows:
1)金属基体的粗化与清洁:金属基体采用TA1网孔钛板制成,网孔尺寸为6mm*3mm*1mm的钛网,将网孔钛板校平后,用重量百分比浓度为20-25%的硫酸加热至沸腾后酸洗网孔钛板2-3h,去除表面污物,同时使金属基体的表面粗糙,酸洗结束后,用纯水冲洗干净,干燥后备用。1) Roughening and cleaning of the metal matrix: The metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickle the mesh titanium plate for 2-3 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling is completed, rinse it with pure water and dry it for later use.
2)涂布溶液配制:按照元素摩尔比Ru15%、Ir1%、Ti2%、Sn82%配制无机涂布溶液,在低于-20℃的冷浴条件下,将0.1mlTiCl 4加入装有3.9mlRuCl 3盐酸水溶液中的容器中,放置 至常温后,向容器中加入8ml稀盐酸水溶液,再向容器中加入5.864gSnCl 2·2H 2O无机盐,搅拌使SnCl 2·2H 2O无机盐完全溶解,然后向容器中加入0.5mlIrCl 4盐酸水溶液搅拌均匀,最后向容器中加入16ml稀盐酸水溶液,定容至30ml摇匀后放置30分钟,观察涂布液无沉淀即可使用。 2) Preparation of coating solution: prepare an inorganic coating solution according to the molar ratios of Ru15%, Ir1%, Ti2% and Sn82%. Under the condition of a cold bath below -20°C, add 0.1ml TiCl 4 to 3.9ml RuCl 3 aqueous hydrochloric acid in the vessel was allowed to stand to room temperature, was added to the vessel 8ml dilute aqueous hydrochloric acid, was added to the vessel again 5.864gSnCl 2 · 2H 2 O inorganic salt, stirring SnCl 2 · 2H 2 O was completely dissolved inorganic salts, and then Add 0.5ml of IrCl 4 hydrochloric acid aqueous solution to the container and stir evenly. Finally, add 16ml of dilute hydrochloric acid aqueous solution to the container, set the volume to 30ml, shake well and place for 30 minutes. Observe that the coating solution has no precipitation and can be used.
3)电极涂层制备:将步骤2)配制的涂布溶液披敷在步骤1)处理后的金属基体上,450℃热处理30min,重复披覆涂布溶液与热处理8次,从第2次披覆涂布溶液开始,每次500℃热处理60min,最终层披覆涂布溶液后530℃热处理300min。3) Electrode coating preparation: apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450 ° C for 30 min, repeat the coating solution and heat treatment 8 times, from the second coating At the beginning of the coating solution, heat treatment at 500 °C for 60 min each time, and after the final layer is coated with the coating solution, heat treatment at 530 °C for 300 min.
实施例3Example 3
本发明的阳极13的制备方法如下:The preparation method of the anode 13 of the present invention is as follows:
1)金属基体的粗化与清洁:金属基体采用TA1网孔钛板制成,网孔尺寸为6mm*3mm*1mm的钛网,将网孔钛板校平后,用重量百分比浓度为20-25%的硫酸加热至沸腾后酸洗网孔钛板3-4h,去除表面污物,同时使金属基体的表面粗糙,酸洗结束后,用纯水冲洗干净,干燥后备用。1) Roughening and cleaning of the metal matrix: The metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickling the mesh titanium plate for 3-4 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling, rinse with pure water and dry it for later use.
2)涂布溶液配制:按照元素摩尔比Ru10%、Ir3%、Ti2%、Sn85%配制无机涂布溶液,在低于-20℃的冷浴条件下,将0.1mlTiCl4加入装有2.6mlRuCl3盐酸水溶液的容器中,放置至常温后,向容器中加入8ml稀盐酸水溶液,向容器中加入6.079gSnCl2·2H2O无机盐,搅拌使SnCl2·2H2O无机盐完全溶解,然后向容器中加入1.5mlIrCl4盐酸水溶液搅拌均匀,最后向容器中加入16ml稀盐酸水溶液定容至30ml摇匀后放置30分钟,观察涂布液无沉淀即可使用。2) Preparation of coating solution: prepare an inorganic coating solution according to the molar ratios of Ru10%, Ir3%, Ti2% and Sn85%, and under the condition of a cold bath below -20°C, add 0.1ml TiCl4 to an aqueous hydrochloric acid solution containing 2.6ml RuCl3 After being placed in the container of normal temperature, add 8ml of dilute hydrochloric acid aqueous solution to the container, add 6.079g SnCl2 2H2O inorganic salt to the container, stir to make SnCl2 2H2O inorganic salt completely dissolve, then add 1.5ml IrCl4 hydrochloric acid aqueous solution to the container and stir well , and finally add 16ml of dilute hydrochloric acid aqueous solution to the container to make the volume to 30ml, shake well, and leave it for 30 minutes, and observe that the coating solution can be used without precipitation.
3)电极涂层制备:将步骤2)配制的涂布溶液披敷在步骤1)处理后的金属基体上,450℃热处理30min,重复披覆涂布溶液与热处理9次,从第2次披覆涂布溶液开始,每次485℃热处理30min,最终层披覆涂布溶液后,530℃热处理180min。3) Electrode coating preparation: apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450 ° C for 30 min, repeat the coating solution and heat treatment 9 times, from the second coating The coating solution was started, and each heat treatment was performed at 485 °C for 30 min. After the final layer was coated with the coating solution, the heat treatment was performed at 530 °C for 180 min.
实施例4Example 4
本发明的阳极13的制备方法如下:The preparation method of the anode 13 of the present invention is as follows:
1)金属基体的粗化与清洁:金属基体采用TA1网孔钛板制成,网孔尺寸为6mm*3mm*1mm的钛网,将网孔钛板校平后,用重量百分比浓度为20-25%的硫酸加热至沸腾后酸洗网孔钛板3-4h,去除表面污物,同时使金属基体的表面粗糙,酸洗结束后,用纯水冲洗干净,干燥后备用。1) Roughening and cleaning of the metal matrix: The metal matrix is made of TA1 mesh titanium plate with a mesh size of 6mm*3mm*1mm. After leveling the mesh titanium plate, use a weight percent concentration of 20- After 25% sulfuric acid is heated to boiling, pickling the mesh titanium plate for 3-4 hours to remove the surface dirt and roughen the surface of the metal substrate. After the pickling, rinse with pure water and dry it for later use.
2)涂布溶液配制:按照元素摩尔比Ru10%、Ir3%、Ti2%、Sn85%配制无机涂布溶液,在低于-20℃的冷浴条件下,将0.182gTi(NO 3) 4加入装有3.1mlRuN4O10酸性水溶液的容器中,向容器中加入少量稀硝酸水溶液搅拌使Ti(NO3)4完全溶解,放置至常温后,向容器中加入15.722gSn(NO3)2·20H2O无机盐,搅拌使Sn(NO 3) 2·20H 2O无机盐完全溶解,然后加入1.8mlIr(NO3)4酸性水溶液搅拌均匀,最后向容器中加入13ml稀硝酸水溶液定容至30ml摇匀后放置30分钟,观察涂布液无沉淀即可使用。 2) Preparation of coating solution: prepare an inorganic coating solution according to the molar ratios of Ru10%, Ir3%, Ti2%, Sn85%, and add 0.182g Ti(NO 3 ) 4 In a container with 3.1ml RuN4O10 acidic aqueous solution, add a small amount of dilute nitric acid aqueous solution to the container and stir to completely dissolve Ti(NO3)4. After placing it at room temperature, add 15.722g Sn(NO3)2·20H2O inorganic salt to the container, and stir to make Sn (NO 3 ) 2 ·20H 2 O inorganic salt was completely dissolved, then 1.8ml of Ir(NO3)4 acid aqueous solution was added and stirred evenly. Finally, 13ml of dilute nitric acid aqueous solution was added to the container and the volume was adjusted to 30ml. The liquid can be used without precipitation.
3)电极涂层制备:将步骤2)配制的涂布溶液披敷在步骤1)处理后的金属基体上,450℃热处理30min,重复披覆涂布溶液与热处理9次,从第2次开始,每次485℃热处理30min, 最终层披覆涂布溶液后530℃热处理180min。3) Electrode coating preparation: apply the coating solution prepared in step 2) on the metal substrate treated in step 1), heat treatment at 450°C for 30 min, repeat the coating solution and heat treatment 9 times, starting from the second time , heat treatment at 485 °C for 30 min each time, and heat treatment at 530 °C for 180 min after the final layer is coated with the coating solution.
作为本发明的进一步改进,上述相邻的弯折段25之间的夹角a不小于90°,网面的波纹形状可以是如图8所示的波浪线状,也可以是如图9所示的波折线状,相邻的弯折段25之间的夹角a不能是没有弯折的180°。As a further improvement of the present invention, the angle a between the above-mentioned adjacent bending segments 25 is not less than 90°, and the corrugated shape of the mesh surface can be a wavy line as shown in FIG. 8 , or it can be as shown in FIG. 9 . In the undulating line shown, the included angle a between adjacent bending segments 25 cannot be 180° without bending.
作为本发明的进一步改进,上述阴极室导流板10的顶端与阴极室5的顶部相连,阳极室导流板11的顶端与阳极室4的顶部相连,每个所述凸起部具有4—10个弯折段25,网面的波纹形状为波浪线状或波折线状,相邻的所述弯折段25之间的夹角a为110°—160°。As a further improvement of the present invention, the top of the above-mentioned cathode chamber guide plate 10 is connected to the top of the cathode chamber 5, the top of the anode chamber guide plate 11 is connected to the top of the anode chamber 4, and each of the protrusions has 4- There are 10 bending sections 25, the corrugated shape of the mesh surface is wavy line shape or undulating line shape, and the included angle a between the adjacent bending sections 25 is 110°-160°.
作为本发明的进一步改进,上述缓冲网23由多层金属网的网面叠加相贴构成,即网可以为单层网、双层网或更多层结构网。相邻的所述弯折段25之间的夹角a为120°—150°。As a further improvement of the present invention, the above-mentioned buffer net 23 is formed by stacking and adhering the net surfaces of the multi-layer metal nets, that is, the net can be a single-layer net, a double-layer net or a multi-layer structure net. The included angle a between the adjacent bending sections 25 is 120°-150°.
上述网在使用时可以单层铺设,也可双层或更多层铺设。对于不同极间距及不同需求的膜极距电解槽,可以采用不同层数的缓冲网。为确保较小的对膜的挤压力,可以采用单层缓冲网铺设一层,组装后进行简单的均一化处理,其大大的保证了缓冲网的初始支撑力并降低对膜的挤压力。若需要较好的回弹及支撑性能时,可相应的选择双层或者更多层缓冲网铺设,优选紧邻层的折线条纹分布方向相反。该结构使得缓冲网的缓冲和支撑性能更好。The above-mentioned nets can be laid in a single layer or in two or more layers when in use. For electrolyzers with different electrode spacing and different requirements, different layers of buffer nets can be used. In order to ensure a small pressing force on the film, a single-layer buffer net can be used to lay one layer, and simple homogenization treatment is performed after assembly, which greatly ensures the initial support force of the buffer net and reduces the pressing force on the film. . If better resilience and support performance are required, two or more layers of buffer nets can be selected accordingly, preferably the fold lines of the adjacent layers are distributed in opposite directions. The structure makes the cushioning and supporting performance of the cushioning net better.
作为本发明的进一步改进,如图8或图9所示,上述缓冲网23的凸起部的高度X为2~10mm,相邻的所述弯折段25之间的夹角a为130°—150°。As a further improvement of the present invention, as shown in FIG. 8 or FIG. 9 , the height X of the raised portion of the buffer net 23 is 2-10 mm, and the included angle a between the adjacent bending sections 25 is 130° -150°.
作为本发明的进一步改进,上述金属网的数量为2—4层,所述编织金属网用的金属丝的直径为0.1~0.6mm,阴极12采用金属镍制成,阳极13采用金属钛制成。As a further improvement of the present invention, the number of the above-mentioned metal mesh is 2-4 layers, the diameter of the metal wire used for the woven metal mesh is 0.1-0.6 mm, the cathode 12 is made of metal nickel, and the anode 13 is made of metal titanium .
不管缓冲网是单层设置,还是双层或3层或4层设置。缓冲网的高度优选为2~10mm,用于编织缓冲网的金属丝直径优选为0.1~0.6mm。It doesn't matter if the buffer net is a single-layer setup, or a double-layer or 3-layer or 4-layer setup. The height of the buffer net is preferably 2-10 mm, and the diameter of the wire used for weaving the buffer net is preferably 0.1-0.6 mm.
作为本发明的进一步改进,上述弯折连接部26呈弧形。弯折连接部26呈弧形结构的设置,有效减缓了运行中压力对折点处的作用,使得缓冲网的使用寿命更长,性能更好。具体铺设层数和高度根据实际使用要求来确定。若单层设置缓冲网,单层的高度可相应变化。若双层或多层设置,可降低单层缓冲网的高度,组装后进行缓冲网厚度调整,确保缓冲网的厚度既不影响对膜的挤压力又能起到极高的回弹,同时需使回弹范围高于挤压后的极间距。As a further improvement of the present invention, the above-mentioned bending connecting portion 26 is arc-shaped. The curved connecting portion 26 is arranged in an arc structure, which effectively slows down the effect of the pressure on the inflection point during operation, so that the service life of the buffer net is longer and the performance is better. The specific laying layers and height are determined according to the actual use requirements. If a single layer is provided with a buffer net, the height of the single layer can be changed accordingly. If there are two or more layers, the height of the single-layer buffer net can be reduced, and the thickness of the buffer net can be adjusted after assembly to ensure that the thickness of the buffer net does not affect the extrusion force of the film and can achieve a very high rebound. The rebound range needs to be higher than the pole spacing after extrusion.
作为本发明的进一步改进,上述阴极12和阳极13的开孔率分别为30%—60%;阳极室进液孔9的孔径为1mm—3mm,阴极室进液孔7的孔径为1mm—3mm;所述阳极13的厚度为1mm—1.5mm。As a further improvement of the present invention, the porosity of the cathode 12 and the anode 13 are respectively 30%-60%; the aperture of the liquid inlet hole 9 of the anode chamber is 1mm-3mm, and the aperture of the liquid inlet hole 7 of the cathode chamber is 1mm-3mm ; The thickness of the anode 13 is 1mm-1.5mm.
本发明缓冲网各单条折线中折点处的夹角a为90°<a<180°。夹角a越大,缓冲网长边方向形变越小,但缓冲网压型形状的维持能力会较弱,即回弹能力减弱。夹角a越小,缓冲网短边方向上强度越高,缓冲网压型形状的维持能力会更强,但其长边方向的形变会更大且加工难度更大。因此,优选夹角a为90°<a<180°。The included angle a at the fold point of each single broken line of the buffer net of the present invention is 90°<a<180°. The larger the angle a, the smaller the deformation of the buffer net in the longitudinal direction, but the ability to maintain the shape of the buffer net will be weaker, that is, the resilience will be weakened. The smaller the included angle a, the higher the strength of the buffer net in the short side direction, the stronger the ability to maintain the shape of the buffer net, but the greater the deformation in the long side direction and the more difficult the processing. Therefore, it is preferable that the included angle a is 90°<a<180°.
本发明的膜极距离子膜电解槽中的缓冲网在使用时,如图7所示,其每条凸起部具有多个弯折段25、也就是每条凸起部包括至少两个折点的结构,能够最大限度的维持缓冲网的弹性效果,避免缓冲网在平面受压状态下更多地沿着网的长边方向产生的力的释放及更多地沿着网的长边方向产生位移变形,使网的结构发生不对称、不成比例的形变,影响缓冲网的弹 性。由于多条弯折段25的结构在平面受压状态下,会沿着不同弯折段25方向产生位移变形,并产生与相邻弯折段25相反方向释放的力以及形变,由于具有相互抵消的效果,使得缓冲网受力更均匀,同时也使得缓冲网受力后具有良好的回弹作用。因此,本发明的膜极距离子膜电解槽用缓冲网具有可有效的对离子膜进行保护,使得离子膜受力更均匀,同时也使得缓冲网受力后具有良好的回弹作用,很好的保证了阴阳极间的间隙,可在保证导电以及弹性效果的情况下提高离子膜的使用寿命的特点。When the buffer net in the membrane electrode distance sub-membrane electrolytic cell of the present invention is in use, as shown in FIG. The structure of the dots can maintain the elastic effect of the buffer net to the maximum extent, and avoid the release of the force generated by the buffer net along the long side of the net and more along the long side of the net under the state of plane compression. Displacement deformation occurs, causing the structure of the net to deform asymmetrically and disproportionately, affecting the elasticity of the buffer net. Since the structure of the plurality of bending segments 25 is in the state of plane compression, displacement and deformation will occur along the directions of different bending segments 25, and the forces and deformations released in the opposite direction to the adjacent bending segments 25 will be generated. The effect of the buffer net makes the force of the buffer net more uniform, and it also makes the buffer net have a good rebound effect after being stressed. Therefore, the buffer net for the membrane electrode distance sub-membrane electrolytic cell of the present invention can effectively protect the ion membrane, so that the ion membrane is more uniformly stressed, and at the same time, the buffer net has a good rebound effect after being stressed, which is very good. It ensures the gap between the cathode and anode, which can improve the service life of the ion membrane while ensuring the conductivity and elastic effect.
本发明膜极距离子膜电解槽,其阴极室5的底部沿着前后方向设有一排阴极室进液孔7,阴极室进液孔7与位于框架1内阴极室5下方的阴极室进液通道8相通,阴极室5内设有阴极室导流板10,阴极室导流板10的板面位于前后方向,阴极室导流板10呈倾斜设置,阴极室导流板10的顶端与阴极12之间的水平距离小于阴极室导流板10的底端与阴极12之间的水平距离;以及阳极室4的底部沿着前后方向设有一排阳极室进液孔9,阳极室进液孔9与位于框架1内阳极室4下方的阳极室进液通道22相通,阳极室4内设有阳极室导流板11,阳极室导流板11的板面位于前后方向,阳极室导流板11呈倾斜设置,阳极室导流板11的顶端与阳极13的水平距离小于阳极室导流板11的底端与阳极13的水平距离;通过上述液分散结构的设置,使电解液在进入电解室时,能够充分参与电解,并随生成的产物导出,避免液体流动性差的死区形成。In the present invention, the membrane electrode is far from the sub-membrane electrolysis cell, and the bottom of the cathode chamber 5 is provided with a row of cathode chamber liquid inlet holes 7 along the front and rear directions. The channels 8 communicate with each other, the cathode chamber 5 is provided with a cathode chamber guide plate 10, the plate surface of the cathode chamber guide plate 10 is located in the front and rear direction, the cathode chamber guide plate 10 is inclined and the top of the cathode chamber guide plate 10 is connected to the cathode. The horizontal distance between 12 is less than the horizontal distance between the bottom end of the cathode chamber guide plate 10 and the cathode 12; and the bottom of the anode chamber 4 is provided with a row of anode chamber liquid inlet holes 9 along the front and rear directions, and the anode chamber liquid inlet holes 9 communicates with the anode chamber liquid inlet channel 22 located below the anode chamber 4 in the frame 1. The anode chamber 4 is provided with an anode chamber guide plate 11, and the plate surface of the anode chamber guide plate 11 is located in the front and rear direction, and the anode chamber guide plate 11 is inclined, and the horizontal distance between the top end of the anode chamber guide plate 11 and the anode 13 is smaller than the horizontal distance between the bottom end of the anode chamber guide plate 11 and the anode 13; When it is in the chamber, it can fully participate in the electrolysis and lead out with the generated products, avoiding the formation of a dead zone with poor liquid fluidity.
本发明膜极距离子膜电解槽,可让反应后的电解液回流到阴极室5下方的阴极室进液孔7处,与各个阴极室进液孔7的出来的电解液充分混合,降低阴极室5内电解液的浓度差,同时可让反应后的电解液回流到阳极室4下方的阳极室进液孔9处,与各个阴极室进液孔7的出来的电解液充分混合,降低阳极室4内电解液的浓度差。通过将反应后电极液引入到电解室底部入口处与未发生或极少发生反应的电解液混合,使电解室底部和顶部的浓度差降低,更有利于均衡电解室内电解液的离子浓度,也更有利于有效传导反应热,降低电解室内的温度差。The distance between the membrane electrode and the sub-membrane electrolytic cell of the present invention can allow the reacted electrolyte to flow back to the cathode chamber liquid inlet hole 7 below the cathode chamber 5, and fully mix with the electrolyte solution from each cathode chamber liquid inlet hole 7, thereby reducing the reduction of the cathode chamber. The concentration of the electrolyte in the chamber 5 is different, and at the same time, the reacted electrolyte can be returned to the anode chamber inlet hole 9 below the anode chamber 4, and the electrolyte from each cathode chamber inlet hole 7 can be fully mixed, reducing the anode chamber. The concentration of the electrolyte in the chamber 4 is different. By introducing the reacted electrode solution into the bottom inlet of the electrolysis chamber to mix with the electrolyte that has not reacted or rarely reacted, the concentration difference between the bottom and the top of the electrolysis chamber is reduced, which is more conducive to balancing the ion concentration of the electrolyte in the electrolysis chamber, and also It is more conducive to effectively conduct the reaction heat and reduce the temperature difference in the electrolysis chamber.
上面所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明范围进行限定,在不脱离本发明设计精神前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, various modifications made by ordinary engineers and technicians in the art to the technical solutions of the present invention and improvements, all should fall within the protection scope determined by the claims of the present invention.

Claims (8)

  1. 膜极距离子膜电解槽,其特征在于包括多个并列设置的框架(1),多个框架(1)的框面位于前后竖直方向,相邻框架(1)的框面相互紧贴设置,相邻框架(1)的框面之间设有用于密封框架(1)贴合面之间间隙的密封件(2);The membrane electrode distance sub-membrane electrolytic cell is characterized in that it comprises a plurality of frames (1) arranged in parallel, the frame surfaces of the plurality of frames (1) are located in the front and rear vertical directions, and the frame surfaces of the adjacent frames (1) are arranged in close contact with each other , between the frame surfaces of adjacent frames (1), a sealing member (2) for sealing the gap between the mating surfaces of the frames (1) is provided;
    所述框架(1)内的一侧设有阴极室(5),另一侧设有阳极室(4),阳极室(4)和阴极室(5)之间设有可导电的复合板(3),多个框架(1)上的阴极室(5)和阳极室(4)按照一个阴极室(5)、一个阳极室(4)、再一个阴极室(5)、再一个阳极室(4)的顺序相互间隔设置;One side of the frame (1) is provided with a cathode chamber (5), the other side is provided with an anode chamber (4), and a conductive composite plate ( 3), the cathode compartment (5) and the anode compartment (4) on the multiple frames (1) are arranged according to one cathode compartment (5), one anode compartment (4), another cathode compartment (5), and another anode compartment ( 4) The sequence is set at intervals from each other;
    每个框架(1)的阴极室(5)分别与一个与其相邻的框架(1)的阳极室(4)组成一个膜极距离子膜电解槽单元,每个膜极距离子膜电解槽单元内设有一个用于将该膜极距离子膜电解槽单元的阴极室(5)与阳极室(4)分隔开的离子交换膜(6),离子交换膜(6)位于前后竖直方向;The cathode chamber (5) of each frame (1) and the anode chamber (4) of an adjacent frame (1) respectively form a membrane distance sub-membrane electrolytic cell unit, and each membrane pole distance sub-membrane electrolytic cell unit An ion exchange membrane (6) for separating the membrane pole from the cathode compartment (5) of the sub-membrane electrolytic cell unit and the anode compartment (4) is provided inside, and the ion exchange membrane (6) is located in the front and rear vertical directions. ;
    所述阴极室(5)的底部沿着前后方向设有一排阴极室进液孔(7),阴极室进液孔(7)与位于框架(1)内阴极室(5)下方的阴极室进液通道(8)相通,阴极室(5)内设有阴极室导流板(10),阴极室导流板(10)的板面位于前后方向,阴极室导流板(10)呈倾斜设置,阴极室导流板(10)的顶端与阴极(12)之间的水平距离小于阴极室导流板(10)的底端与阴极(12)之间的水平距离;The bottom of the cathode chamber (5) is provided with a row of cathode chamber liquid inlet holes (7) along the front and rear directions, and the cathode chamber liquid inlet holes (7) enter into the cathode chamber located below the cathode chamber (5) in the frame (1). The liquid channels (8) communicate with each other, the cathode chamber (5) is provided with a cathode chamber guide plate (10), the plate surface of the cathode chamber guide plate (10) is located in the front-rear direction, and the cathode chamber guide plate (10) is arranged in an inclined manner , the horizontal distance between the top end of the cathode chamber guide plate (10) and the cathode (12) is smaller than the horizontal distance between the bottom end of the cathode chamber guide plate (10) and the cathode (12);
    所述阳极室(4)的底部沿着前后方向设有一排阳极室进液孔(9),阳极室进液孔(9)与位于框架(1)内阳极室(4)下方的阳极室进液通道(22)相通,阳极室(4)内设有阳极室导流板(11),阳极室导流板(11)的板面位于前后方向,阳极室导流板(11)呈倾斜设置,阳极室导流板(11)的顶端与阳极(13)的水平距离小于阳极室导流板(11)的底端与阳极(13)的水平距离;The bottom of the anode chamber (4) is provided with a row of anode chamber liquid inlet holes (9) along the front-rear direction, and the anode chamber liquid inlet holes (9) enter into the anode chamber located below the anode chamber (4) in the frame (1). The liquid channels (22) communicate with each other, the anode chamber (4) is provided with an anode chamber guide plate (11), the plate surface of the anode chamber guide plate (11) is located in the front-rear direction, and the anode chamber guide plate (11) is inclined and arranged , the horizontal distance between the top of the anode chamber guide plate (11) and the anode (13) is smaller than the horizontal distance between the bottom end of the anode chamber guide plate (11) and the anode (13);
    在每个膜极距离子膜电解槽单元的阴极室(5)中,位于该阴极室(5)设有离子交换膜(6)的一端安装有阴极(12),阴极(12)的板面位于前后竖直方向;阴极(12)的一个表面与对应的离子交换膜(6)的一个表面相贴,阴极(12)的另一个表面与一个缓冲网(23)的网面相贴,缓冲网(23)的另一个网面与阴极底网(24)的一个表面相贴,阴极底网(24)固定在阴极室(5)内;In the cathode chamber (5) of each membrane electrode distance sub-membrane electrolysis cell unit, a cathode (12) is installed at the end of the cathode chamber (5) where the ion exchange membrane (6) is arranged, and the plate surface of the cathode (12) Located in the front and rear vertical directions; one surface of the cathode (12) is attached to one surface of the corresponding ion exchange membrane (6), and the other surface of the cathode (12) is attached to the mesh surface of a buffer net (23), and the buffer net The other mesh surface of (23) is attached to a surface of the cathode bottom mesh (24), and the cathode bottom mesh (24) is fixed in the cathode chamber (5);
    在每个膜极距离子膜电解槽单元的阳极室(4)中,位于该阳极室(4)设有离子交换膜(6)的一端安装有阳极(13),阳极(13)的板面位于前后竖直方向;In the anode chamber (4) of each membrane-electrode distance sub-membrane electrolytic cell unit, an anode (13) is installed at the end of the anode chamber (4) where the ion exchange membrane (6) is arranged, and the plate surface of the anode (13) in the front and rear vertical direction;
    所述框架(1)内位于阴极室(5)的上方设有阴极气液分离室(14),在阴极气液分离室(14)的底部靠近本阴极气液分离室(14)的阴极(12)的一侧设有长条形的阴极气液分离室进液口(15),在阴极气液分离室(14)的底部靠近本阴极气液分离室(14)的复合板(3)的一侧设有阴极气液分离室回流口(16),阴极气液分离室(14)内沿前后方向设有用于破碎泡沫的阴极气液分离过滤网(17),阴极气液分离过滤网(17)的边缘与阴极气液分离室(14) 的内壁固定相连;In the frame (1), a cathode gas-liquid separation chamber (14) is arranged above the cathode chamber (5), and the cathode (14) of the cathode gas-liquid separation chamber (14) is close to the bottom of the cathode gas-liquid separation chamber (14). 12) is provided with an elongated cathode gas-liquid separation chamber liquid inlet (15) on one side, and is close to the composite plate (3) of the cathode gas-liquid separation chamber (14) at the bottom of the cathode gas-liquid separation chamber (14). There is a cathode gas-liquid separation chamber return port (16) on one side, and a cathode gas-liquid separation filter screen (17) for breaking foam is arranged in the cathode gas-liquid separation chamber (14) along the front and rear directions, and the cathode gas-liquid separation filter screen (17). The edge of (17) is fixedly connected with the inner wall of the cathode gas-liquid separation chamber (14);
    所述框架(1)内位于阳极室(4)的上方设有阳极气液分离室(18),在阳极气液分离室(18)底部靠近本阳极气液分离室(18)的阳极(13)的一侧设有长条形的阳极气液分离室进液口(19),阳极气液分离室(18)底部靠近本阳极气液分离室(18)的复合板(3)的一侧设有阳极气液分离室回流口(20),阴极气液分离室(14)内沿前后方向设有用于破碎泡沫的阳极气液分离过滤网(21),阳极气液分离过滤网(21)的边缘与阳极气液分离室(18)的内壁固定相连;An anode gas-liquid separation chamber (18) is provided in the frame (1) above the anode chamber (4), and an anode (13) of the anode gas-liquid separation chamber (18) is located at the bottom of the anode gas-liquid separation chamber (18) close to the anode chamber (18). ) is provided with an elongated anode gas-liquid separation chamber liquid inlet (19), and the bottom of the anode gas-liquid separation chamber (18) is close to the side of the composite plate (3) of the anode gas-liquid separation chamber (18). An anode gas-liquid separation chamber return port (20) is provided, an anode gas-liquid separation filter screen (21) for breaking foam is arranged in the cathode gas-liquid separation chamber (14) along the front and rear directions, and an anode gas-liquid separation filter screen (21) The edge of the anodic gas-liquid separation chamber (18) is fixedly connected to the inner wall;
    所述阴极气液分离室(14)和阳极气液分离室(18)的侧壁上分别设有排液管;Drain pipes are respectively provided on the side walls of the cathode gas-liquid separation chamber (14) and the anode gas-liquid separation chamber (18);
    所述缓冲网(23)的网面呈波纹状,在缓冲网(23)的网面上具有多个并列布置的条形的凸起部,凸起部具有至少3个弯折段(25),相邻的弯折段(25)通过对应的弯折连接部(26)相连;The net surface of the buffer net (23) is in a corrugated shape, and the net surface of the buffer net (23) has a plurality of bar-shaped protrusions arranged in parallel, and the protrusions have at least three bending sections (25) , the adjacent bending segments (25) are connected by corresponding bending connecting parts (26);
    所述阳极(13)包括金属基体,金属基体的表面涂覆有具有催化作用的金属氧化物涂层,金属氧化物涂层由钌的金属氧化物、铱的金属氧化物、钛的金属氧化物和锡的金属氧化物构成,所述金属氧化物涂层中按照金属成分计,其中钌元素的摩尔比为7%—15%,铱元素的摩尔比为1%—4.8%,钛元素的摩尔比为1%—15%,锡元素的摩尔比为75%—90%。The anode (13) comprises a metal substrate, and the surface of the metal substrate is coated with a metal oxide coating having a catalytic effect, and the metal oxide coating is composed of metal oxides of ruthenium, metal oxides of iridium, and metal oxides of titanium. and tin metal oxide, the metal oxide coating is based on the metal composition, wherein the molar ratio of ruthenium element is 7%-15%, the molar ratio of iridium element is 1%-4.8%, and the molar ratio of titanium element is 1%-4.8%. The ratio is 1%-15%, and the molar ratio of tin element is 75%-90%.
  2. 如权利要求1所述的膜极距离子膜电解槽,其特征是:相邻的所述弯折段(25)之间的夹角a不小于90°。The membrane electrode distance sub-membrane electrolytic cell according to claim 1, characterized in that the included angle a between the adjacent bending sections (25) is not less than 90°.
  3. 如权利要求2所述的膜极距离子膜电解槽,其特征是:所述阴极室导流板(10)的顶端与阴极室(5)的顶部相连,阳极室导流板(11)的顶端与阳极室(4)的顶部相连,每个所述凸起部具有4—10个弯折段(25),网面的波纹形状为波浪线状或波折线状,相邻的所述弯折段(25)之间的夹角a为110°—160°。The membrane-electrode distance sub-membrane electrolytic cell according to claim 2, characterized in that: the top of the cathode chamber guide plate (10) is connected to the top of the cathode chamber (5), and the anode chamber guide plate (11) is connected to the top of the cathode chamber (5). The top end is connected to the top of the anode chamber (4), each of the protruding parts has 4-10 bending sections (25), the corrugated shape of the mesh surface is wavy or undulating, and the adjacent curved The included angle a between the folded sections (25) is 110°-160°.
  4. 如权利要求3所述的膜极距离子膜电解槽,其特征是:所述缓冲网(23)由多层金属网的网面叠加相贴构成,相邻的所述弯折段(25)之间的夹角a为120°—150°。The membrane electrode distance sub-membrane electrolytic cell according to claim 3, characterized in that: the buffer net (23) is formed by superimposing the net surfaces of the multi-layer metal nets, and the adjacent bending sections (25) The included angle a between them is 120°-150°.
  5. 如权利要求4所述的膜极距离子膜电解槽,其特征是:所述缓冲网(23)的凸起部的高度为2~10mm,相邻的所述弯折段(25)之间的夹角a为130°—150°。The membrane electrode distance sub-membrane electrolytic cell according to claim 4, characterized in that: the height of the raised portion of the buffer net (23) is 2-10 mm, and the height between the adjacent bending sections (25) is 2-10 mm. The included angle a is 130°-150°.
  6. 如权利要求5所述的膜极距离子膜电解槽,其特征是:所述金属网的数量为2—4层,所述编织金属网用的金属丝的直径为0.1~0.6mm,所述阴极(12)采用金属镍制成,阳极(13)采用金属钛制成。The membrane electrode distance sub-membrane electrolytic cell according to claim 5, wherein the number of the metal mesh is 2-4 layers, the diameter of the metal wire used for the woven metal mesh is 0.1-0.6 mm, and the The cathode (12) is made of metallic nickel, and the anode (13) is made of metallic titanium.
  7. 如权利要求6所述的膜极距离子膜电解槽,其特征是:所述弯折连接部(26)呈弧形。The membrane electrode distance sub-membrane electrolytic cell according to claim 6, characterized in that: the bending connection portion (26) is arc-shaped.
  8. 根据权利要求7所述的膜极距离子膜电解槽,其特征在于所述阴极(12)和阳极(13)的开孔率分别为30%—60%;阳极室进液孔(9)的孔径为1mm—3mm,阴极室进液孔(7)的孔径为1mm—3mm;所述阳极(13)的厚度为1mm—1.5mm。The membrane-electrode distance sub-membrane electrolytic cell according to claim 7, characterized in that the porosity of the cathode (12) and the anode (13) are respectively 30%-60%; The aperture is 1mm-3mm, the aperture of the liquid inlet hole (7) of the cathode chamber is 1mm-3mm; the thickness of the anode (13) is 1mm-1.5mm.
PCT/CN2020/100697 2020-07-07 2020-07-07 Membrane polar distance ion membrane electrolyzer WO2022006749A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
MX2022013869A MX2022013869A (en) 2020-07-07 2020-07-07 Membrane polar distance ion membrane electrolyzer.
PCT/CN2020/100697 WO2022006749A1 (en) 2020-07-07 2020-07-07 Membrane polar distance ion membrane electrolyzer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2020/100697 WO2022006749A1 (en) 2020-07-07 2020-07-07 Membrane polar distance ion membrane electrolyzer

Publications (1)

Publication Number Publication Date
WO2022006749A1 true WO2022006749A1 (en) 2022-01-13

Family

ID=79553607

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/100697 WO2022006749A1 (en) 2020-07-07 2020-07-07 Membrane polar distance ion membrane electrolyzer

Country Status (2)

Country Link
MX (1) MX2022013869A (en)
WO (1) WO2022006749A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1717507A (en) * 2002-11-27 2006-01-04 旭化成化学株式会社 Bipolar zero-gap electrolytic cell
CN110129822A (en) * 2019-06-24 2019-08-16 蓝星(北京)化工机械有限公司 Electrode and preparation method thereof is precipitated in chlorine
CN110291227A (en) * 2017-03-13 2019-09-27 旭化成株式会社 Electrolytic cell and electrolytic cell
CN110938835A (en) * 2018-09-21 2020-03-31 旭化成株式会社 Method for manufacturing electrode
CN110938834A (en) * 2018-09-21 2020-03-31 旭化成株式会社 Method for manufacturing electrolytic cell

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1717507A (en) * 2002-11-27 2006-01-04 旭化成化学株式会社 Bipolar zero-gap electrolytic cell
CN110291227A (en) * 2017-03-13 2019-09-27 旭化成株式会社 Electrolytic cell and electrolytic cell
CN110938835A (en) * 2018-09-21 2020-03-31 旭化成株式会社 Method for manufacturing electrode
CN110938834A (en) * 2018-09-21 2020-03-31 旭化成株式会社 Method for manufacturing electrolytic cell
CN110129822A (en) * 2019-06-24 2019-08-16 蓝星(北京)化工机械有限公司 Electrode and preparation method thereof is precipitated in chlorine

Also Published As

Publication number Publication date
MX2022013869A (en) 2022-11-30

Similar Documents

Publication Publication Date Title
US7959774B2 (en) Cathode for hydrogen generation
CN104114748B (en) Electrolyzer and electrolysis bath
CN110318068B (en) Anode coating for ion-exchange membrane electrolyzer
US7232509B2 (en) Hydrogen evolving cathode
JP4673628B2 (en) Cathode for hydrogen generation
CN103255434B (en) The manufacture method of electrode for electrolysis, electrolytic cell and electrode for electrolysis
JPS6143436B2 (en)
PL128849B1 (en) Electrolyser for generation of chloride,iodine,bromineor astatine by electrolysis of halogen containing aqueous solution
JPS6356316B2 (en)
WO2004048643A1 (en) Bipolar zero-gap electrolytic cell
US9476130B2 (en) Electrolytic cell
CN106048690B (en) A kind of titanium-based titanium dioxide nanotube composite anode and preparation method thereof
JP5307270B2 (en) Cathode for hydrogen generation used for salt electrolysis
CN106086989B (en) A kind of titania modified by Argentine nanotube composite anode and preparation method thereof
JP5632780B2 (en) Electrolytic cell manufacturing method
CN110219012A (en) Ion-exchange membrane electrolyzer
CN109576733B (en) Preparation method of carbon fiber loaded chlorine evolution catalytic electrode
WO2009070938A1 (en) Multielectrodes-type ion-membrane electrolytic cell with oxygen-cathodes
WO2022006749A1 (en) Membrane polar distance ion membrane electrolyzer
CN110129822B (en) Chlorine gas precipitation electrode and preparation method thereof
CN113969411B (en) Membrane polar distance ion membrane electrolytic tank
JP3264535B2 (en) Gas electrode structure and electrolysis method using the gas electrode structure
JP5271429B2 (en) Cathode for hydrogen generation
US6165333A (en) Cathode assembly and method of reactivation
JP3769492B2 (en) Performance recovery method of gas diffusion electrode

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20943990

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20943990

Country of ref document: EP

Kind code of ref document: A1