WO2022005425A2 - Combinated grain peeling and annealing machine - Google Patents
Combinated grain peeling and annealing machine Download PDFInfo
- Publication number
- WO2022005425A2 WO2022005425A2 PCT/TR2021/050378 TR2021050378W WO2022005425A2 WO 2022005425 A2 WO2022005425 A2 WO 2022005425A2 TR 2021050378 W TR2021050378 W TR 2021050378W WO 2022005425 A2 WO2022005425 A2 WO 2022005425A2
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- WO
- WIPO (PCT)
- Prior art keywords
- peeling
- annealing
- air transfer
- parts
- forced
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/02—Dry treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/08—Conditioning grain with respect to temperature or water content
Definitions
- the invention relates to a combined grain peeling and annealing machine that enables the operations performed with three different machines to be performed with a single machine by performing the peeling, air transfer and forced annealing processes of the grain to be ground in grain grinding systems on the same main body chassis.
- the most important point to be considered in milling is to classify the wheat according to its color and hardness and to clean and anneal it.
- wheat is purified from foreign materials such as stalk, straw, garbage, stone, sand and black seeds by using cleaning machines manufactured for different purposes.
- the incoming raw material must first be separated from the grains larger than the wheat (stalk, straw) and the foreign materials (sand and small black seeds) smaller than the wheat by means of the waste purifier. Later, the grains that are lighter than wheat should be separated in the air duct or radial scan by means of air. After the wheat is separated from its foreign materials, it is sent to the peeling machine. Here, dust particles outside the wheat are cleaned by rubbing the hulls and friction them against each other. After this process, the peeled hulls and light grains that are lighter than wheat are separated from the wheat again by means of air ducts or radial scan.
- the main purpose of wheat annealing is to provide optimum grain water in the wheat grain.
- the process of quenching the grain or removing the excess water from the grain by drying it to ensure the optimum grain water level in the wheat grain before grinding is called annealing.
- Temperature and resting periods are of great importance for the successful performance of the wheat annealing process, absorption of water by the grain and the spread of the water taken to the whole grain. Contrary to what it seems, the annealing process is an extremely complicated and important process. The slightest fluctuation or change in the annealing process directly reflects on the flour quality.
- the factors affecting annealing are generally the wheat type, ambient conditions and the wheat aggregate
- hulls are peeled and the material from the peeler is transferred to the forced annealing section by means of air transfer elevators in order to separate the peeled hulls from the grains.
- the material passing through the air transfer elevators used in the current system is formed vertically at long distances in order to separate the hull and grain from each other properly.
- the peeling and air transfer main body are placed on different floors in the facility, thus the transportation distance is increased.
- the hulls separated from the material passed through the air transfer channel are taken out of the system by air flow and the heavier grains are transferred to the forced annealing section and subjected to annealing.
- the peeling, air transfer and forced annealing sections have to be located in different sections and floors in the facility in accordance with the operating principles.
- the combined grain peeling and annealing machine which is the subject of the present invention, has been developed in a way that allows the process of peeling, air transfer and forced annealing of the grains before grinding in grain processing plants by using a single machine.
- the peeling body (2) where the cereal grains are fed and their hulls are peeled
- air transfer body (3) where the hulls separated from the grains and the unhulled grains are transferred through the peeling body (2) into it
- the forced annealing body (4) in which only the unhulled grains are transferred through the air transfer body (3) into it by removing the hulls from the environment inside the air transfer body (3) in which the unshelled grains are transferred through the air transfer body (3) are positioned on the same main body chassis (1).
- the combined grain peeling and annealing machine which is the subject of the present invention, contains the main body chassis (1) on which parts and sections of the peeling body (2), air transfer body (3) and forced annealing body (4) are connected, the peeling body (2), which is connected on the main body chassis (1) and into which the grains to be peeled are fed after pre-cleaning processes, before annealing, the air transfer body (3), which is connected on the main body chassis (1) and into which the material consisting of hulls and grains coming from the peeling body (2) is fed, the forced annealing body (4), which is connected on the main body chassis (1) and into which the unhulled grains remaining after the removal of the hulls in the air transfer body (3) are fed through the air transfer body (3), the peeling body (2), which is connected on the main body chassis (1), air transfer body (3) and electric motors that drive the moving parts within the forced annealing body (4).
- the peeling body (2) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is positioned in the same plane with the air transfer body (3) on the main body chassis (1) in such a way that in the peeling body, the material consisting of a mixture of unhulled grains and peeled hulls emerging after the peeling process will ensure the horizontal transfer of the product from the output (2.4) into the air transfer body (3) in the same plane.
- the material coming from the peeling body (2) is transferred directly to the air transfer body (3) without the need for any elevator or similar distance transmission element.
- the air transfer body (3) which is connected with the parts and sections of the peeling body (2) and the forced annealing body (4) on the main body chassis (1), contains the hull output nozzle (3.1) that enables the hulls separated on it to be transferred to the outside of the machine with air suction power.
- the electric motor (5) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is the part that drives the movement of both the peeling drum (2.2) and the fan group inside the air transfer body (3) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
- the electric motor (6) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is the part that drives the movement of the annealing rotor (4.2) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
Abstract
The invention relates to a combined grain peeling and annealing machine that enables the operations performed with three different machines to be performed with a single machine by performing the peeling, air transfer and forced annealing processes of the grain to be ground in grain grinding systems on the same main body. The developed peeling body (2), air transfer body (3) and forced annealing body (4) parts work in conjunction on the same main body chassis (1), and the peeling, transferring and forced annealing processes of the grains are carried out on the same machine.
Description
COMBINATED GRAIN PEELING AND ANNEALING MACHINE
TECHNICAL AREA
The invention relates to a combined grain peeling and annealing machine that enables the operations performed with three different machines to be performed with a single machine by performing the peeling, air transfer and forced annealing processes of the grain to be ground in grain grinding systems on the same main body chassis.
PREVIOUS TECHNIQUE
The most important point to be considered in milling is to classify the wheat according to its color and hardness and to clean and anneal it. For this purpose, wheat is purified from foreign materials such as stalk, straw, garbage, stone, sand and black seeds by using cleaning machines manufactured for different purposes.
These cleaning processes are as follows: the incoming raw material must first be separated from the grains larger than the wheat (stalk, straw) and the foreign materials (sand and small black seeds) smaller than the wheat by means of the waste purifier. Later, the grains that are lighter than wheat should be separated in the air duct or radial scan by means of air. After the wheat is separated from its foreign materials, it is sent to the peeling machine. Here, dust particles outside the wheat are cleaned by rubbing the hulls and friction them against each other. After this process, the peeled hulls and light grains that are lighter than wheat are separated from the wheat again by means of air ducts or radial scan.
The main purpose of wheat annealing is to provide optimum grain water in the wheat grain. By providing the optimum grain water in the grain, it is aimed to make the physical properties of the grain suitable for grinding and especially to increase the bread quality of the flour. The process of quenching the grain or removing the excess water from the grain by drying it to ensure the optimum
grain water level in the wheat grain before grinding is called annealing. Temperature and resting periods are of great importance for the successful performance of the wheat annealing process, absorption of water by the grain and the spread of the water taken to the whole grain. Contrary to what it seems, the annealing process is an extremely complicated and important process. The slightest fluctuation or change in the annealing process directly reflects on the flour quality. The factors affecting annealing are generally the wheat type, ambient conditions and the wheat aggregate
In the current grain processing systems, after the pre-cleaning process of wheat and similar grains is completed, hulls are peeled and the material from the peeler is transferred to the forced annealing section by means of air transfer elevators in order to separate the peeled hulls from the grains. The material passing through the air transfer elevators used in the current system is formed vertically at long distances in order to separate the hull and grain from each other properly. In this case, generally, the peeling and air transfer main body are placed on different floors in the facility, thus the transportation distance is increased. The hulls separated from the material passed through the air transfer channel are taken out of the system by air flow and the heavier grains are transferred to the forced annealing section and subjected to annealing. In this case, the peeling, air transfer and forced annealing sections have to be located in different sections and floors in the facility in accordance with the operating principles.
BRIEF DESCRIPTION OF THE INVENTION
The combined grain peeling and annealing machine which is the subject of the present invention, has been developed in a way that allows the process of peeling, air transfer and forced annealing of the grains before grinding in grain processing plants by using a single machine.
In the developed combined grain peeling and annealing machine, the peeling body (2), where the cereal grains are fed and their hulls are peeled, air transfer body (3) where the hulls separated from the grains and the unhulled grains are transferred through the peeling body (2) into it and the forced
annealing body (4) in which only the unhulled grains are transferred through the air transfer body (3) into it by removing the hulls from the environment inside the air transfer body (3) in which the unshelled grains are transferred through the air transfer body (3) are positioned on the same main body chassis (1). Thus, the peeling, air transfer and forced annealing processes of the grain to be processed are carried out on the same machine at a single place in the facility.
In the present technique, since the peeling, air transfer and forced annealing processes performed by the machine subject to the invention are carried out by separate machines located in different floors and sections of the facility, thanks to the inventive combined grain peeling and annealing machine, the in-plant installation costs and difficulties will be reduced to low levels, and grain processing times will be reduced.
EXPLANATION OF THE FIGURES
Figure 1. Local Section View of Combined Grain Peeling and Annealing Machine
Figure 2. Local Section View of Combined Grain Peeling and Annealing Machine
Descriptions of the part numbers indicated in the figures are given below.
1. Main Body Chassis
1.1. Body Leg
1.2. Housing Cover
1.3. Housing Cover
2. Peeling Body
2.1. Product Feeding Input
2.2. Peeling Drum
2.3. Drum Rotor Shaft
2.4. Product Output
2.5. Waste Output Nozzle
3. Air Transfer Body
3.1. Hull Output Nozzle
4. Forced Annealing Body
4.1. Grain Feeding Input
4.2. Annealing Rotor
4.3. Product Output
5. Electric Motor
6. Electric Motor
DETAILED DESCRIPTION OF THE INVENTION
The combined grain peeling and annealing machine which is the subject of the present invention, contains the main body chassis (1) on which parts and sections of the peeling body (2), air transfer body (3) and forced annealing body (4) are connected, the peeling body (2), which is connected on the main body chassis (1) and into which the grains to be peeled are fed after pre-cleaning processes, before annealing, the air transfer body (3), which is connected on the main body chassis (1) and into which the material consisting of hulls and grains coming from the peeling body (2) is fed, the forced annealing body (4), which is connected on the main body chassis (1) and into which the unhulled grains remaining after the removal of the hulls in the air transfer body (3) are fed through the air transfer body (3), the peeling body (2), which is connected on the main body chassis (1), air transfer body (3) and electric motors that drive the moving parts within the forced annealing body (4).
The main body chassis (1) developed in the combined grain peeling and annealing machine which is the subject of the present invention and on which the peeling body (2), the air transfer body (3) and the parts and parts of the forced annealing body (4) are connected, contains the parts and sections of the body leg (1.1), which ensures that it is placed on the ground durably, the peeling body (2), which is positioned separately on the front and rear of the body and is connected on the main body chassis (1), housing covers (1.2, 1.3) that protect the parts and sections, including the belt and pulley equipment, which provide the transmission of the movement driven by the electric motors
(5, 6) to the moving parts within the air transfer body (3) and the forced annealing body (4).
The peeling body (2) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with parts and sections of the air transfer body (3) and the forced annealing body (4) on the main body chassis (1), contains the parts and sections of the product feeding input (2.1) into which the grains to be peeled are fed, the peeling drum (2.2) that enables the separation of the hulls of the grains from the cereals, the drum rotor shaft (2.3) that centers the rotational movement of the drum, the product output (2.4) that transfers the material containing the peeled grains and the separated hulls from the peeling body (2) to the air transfer body (3) and the waste output nozzle (2.5) that enables the needless material in the grain and the material transferred to the outside of the peeling drum (2.2) to be discharged from the peeling body (2).
The peeling body (2) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is positioned in the same plane with the air transfer body (3) on the main body chassis (1) in such a way that in the peeling body, the material consisting of a mixture of unhulled grains and peeled hulls emerging after the peeling process will ensure the horizontal transfer of the product from the output (2.4) into the air transfer body (3) in the same plane. Thus, the material coming from the peeling body (2) is transferred directly to the air transfer body (3) without the need for any elevator or similar distance transmission element.
The drum rotor shaft (2.3) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) also centers the fan rotor inside the air transfer body (3) in conjunction with the peeling drum (2.2), and ensures that both parts work co-planar and at the same center.
The air transfer body (3) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of peeling body (2) and the forced annealing body (4) on the main body chassis (1), after feeding the material consisting of a mixture of hulled grain and peeled hull fed inside from the product output (2.4) of the peeling body (2), enables the separation of the peeled heavy grains and light hulls from the mixture material thanks to the air flow created inside. The air transfer body (3), which is connected with the parts and sections of the peeling body (2) and the forced annealing body (4) on the main body chassis (1), contains the hull output nozzle (3.1) that enables the hulls separated on it to be transferred to the outside of the machine with air suction power.
The air transfer body (3) developed in the combined grain peeling and annealing machine of the present invention and connected with the parts and sections of the peeling body (2) and the forced annealing body (4) on the main body chassis (1), thanks to the fact that the fan rotor inside is connected to the drum rotor shaft (2.3) that centers the peeling drum (2.4) in the peeling body (2), works co-planar with the peeling body (2) and in connection with the main chassis body (1).
The forced annealing body (4) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2) and the air transfer body (3) contains the parts and sections of the grain feeding input
(4.1), which enables feeding of the peeled grain that remains at the bottom by separating the light hull material in the air transfer body (3), the annealing rotor
(4.2) that provides mixing of the grains fed inside and the product output from which the annealed material is transferred out.
The forced annealing body (4) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2) and the air transfer body (3) on the main body chassis (1), by operating in conjunction with the air transfer body (3), works in connection with the air transfer body (3) and the main chassis body (1) in the same plane in a manner that allows the grains
separated from the hulls in the air transfer body (3) to be fed inside in the horizontal plane through the grain feeding input (4.1). Thus, it is possible to transfer the grains separated from the hulls from the air transfer body (3) into the forced annealing body (4) without the need for any elevator or similar distance transfer element between the forced annealing body (4) and the air transfer body (3).
The electric motor (5) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is the part that drives the movement of both the peeling drum (2.2) and the fan group inside the air transfer body (3) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
The electric motor (6) developed in the combined grain peeling and annealing machine which is the subject of the present invention and connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is the part that drives the movement of the annealing rotor (4.2) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
Claims
1. It is combined grain peeling and annealing machine that allows the process of peeling, air transfer and forced annealing of grains before grinding in grain processing plants with a single machine and its feature is characterized by fact that is contains the main body chassis (1) on which parts and sections of the peeling body (2), air transfer body (3) and forced annealing body (4) are connected, the peeling body (2), which is connected on the main body chassis (1) and into which the grains to be peeled are fed after pre-cleaning processes, before annealing, the air transfer body (3), which is connected on the main body chassis (1) and into which the material consisting of hulls and grains coming from the peeling body (2) is fed, the forced annealing body (4), which is connected on the main body chassis (1) and into which the unhulled grains remaining after the removal of the hulls in the air transfer body (3) are fed through the air transfer body (3), the peeling body (2), which is connected on the main body chassis (1), air transfer body (3) and electric motors that drive the moving parts within the forced annealing body (4).
2. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that is contains the parts and sections of the body leg (1.1), which ensures that the main body chassis (1), on which the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) are connected, is placed on the ground placed on the ground in a durably, the peeling body (2), which is positioned separately on the front and rear of the body and is connected on the main body chassis (1), housing covers (1.2, 1.3) that protect the parts and sections, including the belt and pulley equipment, which provide the transmission of the movement driven by the electric motors (5, 6) to the moving parts within the air transfer body (3) and the forced annealing body (4).
3. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that contains the parts and sections of the product feeding input (2.1) into which the grains to be peeled are fed, the peeling drum (2.2) that enables the separation of the hulls of the grains from the cereals, the drum rotor shaft (2.3) that centers the rotational movement of the drum, the product output (2.4) that transfers the material containing the peeled grains and the separated hulls from the peeling body (2) to the air transfer body (3) and the waste output nozzle (2.5) that enables the needless material in the grain and the material transferred to the outside of the peeling drum (2.2) to be discharged from the peeling body (2).
4. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the peeling body (2) is a part which is connected with the parts and sections of the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) is positioned in the same plane with the air transfer body (3) on the main body chassis (1) in such a way that in the peeling body, the material consisting of a mixture of unhulled grains and peeled hulls emerging after the peeling process will ensure the horizontal transfer of the product from the output (2.4) into the air transfer body (3) in the same plane. Thus, the material coming from the peeling body (2) is transferred directly to the air transfer body (3) without the need for any elevator or similar distance transmission element.
5. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the peeling body (2) connected with the air transfer body (3) and the forced annealing body (4) parts and parts on the main body chassis (1) contains the drum rotor shaft (2.3), which also centers the fan rotor inside the air transfer body (3) in conjunction with the peeling drum (2.2) and ensures that both parts work co-planar and at the same center.
6. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the air transfer body (3) connected with the parts and sections of peeling body (2) and the forced annealing body (4) on the main body chassis (1), is part that after feeding the material consisting of a mixture of hulled grain and peeled hull fed inside from the product output (2.4) of the peeling body (2), enables the separation of the peeled heavy grains and light hulls from the mixture material thanks to the air flow created inside. .
7. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the air transfer body (3) connected with the parts and sections of the peeling body (2) and the forced annealing body (4) on the main body chassis (1), contains the hull output nozzle (3.1) that enables the hulls separated on it to be transferred to the outside of the machine with air suction power.
8. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the air transfer body (3) is a part that is connected with the parts and sections of the peeling body (2) and the forced annealing body (4) on the main body chassis (1 ), thanks to the fact that the fan rotor inside is connected to the drum rotor shaft (2.3) that centers the peeling drum (2.4) in the peeling body (2), works co-planar with the peeling body (2) and in connection with the main chassis body (1).
9. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the forced annealing body (4) connected with the parts and sections of the peeling body (2) and the air transfer body (3) contains the parts and sections of the grain feeding input (4.1), which enables feeding of the peeled grain that remains at the bottom by separating the light hull material in the air transfer body (3), the annealing rotor (4.2) that
provides mixing of the grains fed inside and the product output from which the annealed material is transferred out.
10. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the forced annealing body (4) connected with the parts and sections of the peeling body (2) and the air transfer body (3) on the main body chassis (1 ), by operating in conjunction with the air transfer body (3), works in connection with the air transfer body (3) and the main chassis body (1 ) in the same plane in a manner that allows the grains separated from the hulls in the air transfer body (3) to be fed inside in the horizontal plane through the grain feeding input (4.1), thus, it is possible to transfer the grains separated from the hulls from the air transfer body (3) into the forced annealing body (4) without the need for any elevator or similar distance transfer element between the forced annealing body (4) and the air transfer body (3).
11. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the electric motor
(5) is a part that is connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) and that drives the movement of both the peeling drum (2.2) and the fan group inside the air transfer body (3) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
12. It is a combined grain peeling and annealing machine according to Claim 1 and its feature is characterized by fact that the electric motor
(6) is a part that is connected with the parts and sections of the peeling body (2), the air transfer body (3) and the forced annealing body (4) on the main body chassis (1) and that drives the movement of the annealing rotor (4.2) by connecting to the drum rotor shaft (2.3) by means of belt and pulley equipment.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2020/10276A TR202010276A2 (en) | 2020-06-30 | 2020-06-30 | Combined grain peeling and tempering machine |
TR2020/10276 | 2020-06-30 |
Publications (2)
Publication Number | Publication Date |
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WO2022005425A2 true WO2022005425A2 (en) | 2022-01-06 |
WO2022005425A3 WO2022005425A3 (en) | 2022-07-14 |
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ID=75470173
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PCT/TR2021/050378 WO2022005425A2 (en) | 2020-06-30 | 2021-04-26 | Combinated grain peeling and annealing machine |
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TR (1) | TR202010276A2 (en) |
WO (1) | WO2022005425A2 (en) |
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TR2021014600A2 (en) * | 2021-09-17 | 2021-10-21 | Imas Makina Sanayianonim Sirketi | Hulling and tempering machine for grain mills |
Family Cites Families (3)
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CN101036899A (en) * | 2006-05-17 | 2007-09-19 | 袁鼎山 | Husking machine for grain |
CN208990872U (en) * | 2018-08-08 | 2019-06-18 | 湖南长乐粮油贸易有限公司 | A kind of continuous multi-stage brown rice condition assembly line |
CN210782758U (en) * | 2019-06-17 | 2020-06-19 | 开原宏兴机械制造有限公司 | Tempering section grain equalizing device |
-
2020
- 2020-06-30 TR TR2020/10276A patent/TR202010276A2/en unknown
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- 2021-04-26 WO PCT/TR2021/050378 patent/WO2022005425A2/en active Application Filing
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TR202010276A2 (en) | 2020-07-21 |
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