WO2022000993A1 - 油墨传输控制电缆 - Google Patents

油墨传输控制电缆 Download PDF

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Publication number
WO2022000993A1
WO2022000993A1 PCT/CN2020/133726 CN2020133726W WO2022000993A1 WO 2022000993 A1 WO2022000993 A1 WO 2022000993A1 CN 2020133726 W CN2020133726 W CN 2020133726W WO 2022000993 A1 WO2022000993 A1 WO 2022000993A1
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Prior art keywords
unit
ink
power supply
signal transmission
cable
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PCT/CN2020/133726
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English (en)
French (fr)
Inventor
闫俊桥
张锐
孙建宇
刘建锋
王卫星
刘戈
屈魁琳
凌晓初
王思元
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江苏中利集团股份有限公司
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Publication of WO2022000993A1 publication Critical patent/WO2022000993A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables

Definitions

  • the utility model relates to an ink transmission control cable, which belongs to the technical field of cable manufacturing.
  • Cables are not only limited to being a medium for transmitting electrical energy and signals and realizing electromagnetic conversion, but also used in some special equipment.
  • a piece of equipment often requires Transmission of different media requires the use of multiple cables.
  • In terms of wiring it not only wastes the existing space in the equipment, but also various cables are easily confused and difficult to distinguish, which often causes certain safety hazards and increases the difficulty of maintenance.
  • the technical problem to be solved by the utility model is to provide an ink transmission control cable, which combines the power part, the control part, the ink transmission part and the signal transmission part, so as to realize the self-control and adjustment inside the cable, the ink transmission and the real-time inkjet printing. monitoring function.
  • the ink transmission control cable of the present utility model includes a signal transmission unit, a control unit, a power supply unit and an ink unit, and the signal transmission unit, the control unit and the power supply unit are bundled into a cable by wrapping tape, and the signal After three units of transmission unit, control unit and power supply unit are cabled, they are placed in parallel with the ink unit up and down to extrude the outer sheath; the ink unit is a soft oil-resistant nylon tube.
  • a tearing cord is arranged between the wrapping tape and the outer sheath, so that the sheath is easier to peel off during use.
  • the signal transmission unit includes a general shielding layer.
  • the twisted pair group is longitudinally wrapped with single-sided aluminum foil and then twisted into a cable.
  • the conductor of the twisted pair is made of annealed brushed copper wire. Bubble insulation.
  • the control unit includes a general braided layer and a general shielding layer from the outside to the inside.
  • a general shielding layer multiple pairs of wire cores are twisted.
  • the layers are followed by low-smoke halogen-free polyolefin insulation and bare copper conductors.
  • the power supply unit adopts a two-core stranded conductor core, the core conductor is a 6-type tinned copper conductor, the conductor is insulated with low-smoke halogen-free polyolefin, and the cores are filled with environmentally friendly PP.
  • the mesh fiber is filled, and the core is wrapped by CPP tape.
  • One end of the ink unit (soft oil-resistant nylon tube) of the utility model is connected with the container for storing ink, and the other end is connected with the ink spray gun, which realizes the function of ink transmission.
  • the control unit is added to the whole cable, so as to confirm that the equipment is safe and not damaged, the equipment will start production work.
  • An oil pump is set at one end of the soft oil-resistant nylon tube. The control oil pump can control the soft oil-resistant nylon tube to achieve the speed of ink transmission. and on-off.
  • the control unit is added to the cable, which can monitor whether the cable is damaged in real time, and play the role of automatic power-off for protection.
  • the signal transmission unit is added to the cable, one end of the signal transmission unit is connected to the data storage device, and the other end is connected to the data storage device. It can be transmitted through the network, and the specific conditions of ink printing and the printing content are transmitted to the data storage device and saved.
  • the cable of the utility model effectively solves the problem of separate wiring of the ink unit, the control unit, the signal transmission unit and the power supply unit, the laying is more convenient, the wire material is regular, the maintenance is convenient, and the hidden danger of safety is greatly reduced.
  • control unit is added to the composite cable, which can monitor whether the composite cable is damaged in real time. If there is accidental damage, it will automatically power off for protection, which is convenient and fast;
  • the cable can monitor the ink transmission when the equipment is started, confirm that the equipment can meet the function of ink transmission and can work normally, and can control the speed and on-off of ink transmission;
  • Figure 1 is a schematic structural diagram of the utility model.
  • the ink transmission control cable includes a signal transmission unit 2, a control unit 3, a power supply unit 4 and an ink unit 1, and the signal transmission unit 2, the control unit 3 and the power supply unit 4 are bundled into a cable by a wrapping tape 5, That is, the power supply unit 4, the control unit 3, and the signal transmission unit 2 are put together to form a cable, and the whole cable is filled and rounded with filling, and then the outer layer is fastened with the wrapping tape 5.
  • the three units of the signal transmission unit 2 , the control unit 3 and the power supply unit 4 are wired up and down with the ink unit 1 , and the outer sheath 7 is extruded.
  • a tearing cord 6 is arranged between the wrapping tape 5 and the outer sheath 7, so that the sheath is easier to peel off during use.
  • the ink unit 1 is a soft oil-resistant nylon tube.
  • the signal transmission unit 2 includes a general shielding layer.
  • the twisted pair group is longitudinally wrapped with single-sided aluminum foil and then twisted into a cable.
  • the conductor of the twisted pair is made of annealed brushed copper wire. Foam insulation.
  • the twisted twisting machine is adopted for the twisting, and each wire group avoids crosstalk and has different pitches.
  • the cabling is made by Gaodeng cabling machine, and the twisted pair group is longitudinally wrapped with single-sided aluminum foil and then twisted into a cable according to a certain pitch.
  • the weaving adopts a 16-pin weaving machine, and the weaving is woven according to 40% weaving density.
  • the control unit 3 includes a general braided layer and a general shielding layer from the outside to the inside.
  • the general shielding layer multiple pairs of wire cores are twisted.
  • the shielding layer is followed by low-smoke halogen-free polyolefin insulation and bare copper conductors.
  • the split screen and the total screen are used to shield the external high-frequency electromagnetic interference.
  • the power supply unit 4 adopts a two-core stranded conductor core, the core conductor is a type 6 tinned copper conductor, the outer part of the conductor is insulated with low-smoke halogen-free polyolefin, and the cores are filled with environmentally friendly type. PP mesh fiber is filled, and the core is wrapped by CPP tape.
  • the utility model integrates the ink unit 1 into the cable, so that the application field of the cable can be expanded; and the convenience in laying and post-maintenance is greatly enhanced.
  • the signal transmission unit can upload the coding situation and the specific content of the coding to the storage device in real time, which is convenient for later retrieval of the printing situation and specific data.
  • the control unit 3 adopts the advantages of high flexibility, high mechanical bearing capacity, and resistance to external high-frequency electromagnetic interference.
  • the insulation and sheath of the utility model are made of materials with properties such as cold resistance, high temperature resistance, high flexibility, oil resistance, moisture resistance, UV resistance, termite resistance, etc. The product can adapt to a variety of environments to provide greater possibilities.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Insulated Conductors (AREA)

Abstract

一种油墨传输控制电缆，其包括信号传输单元（2）、控制单元（3）、电源单元（4）和油墨单元（1），该信号传输单元（2）、控制单元（3）和电源单元（4）通过包带（5）包扎成缆，信号传输单元（2）、控制单元（3）和电源单元（4）三个单元成缆后与油墨单元（1）上下并列直放挤出外护套（7）；该油墨单元（1）为柔软型耐油尼龙管；该电缆有效解决了油墨单元（1）、控制单元（3）、信号传输单元（2）、电源单元（4）单独走线，敷设更便捷化、线材规整、便于维修，极大的减少了安全隐患。

Description

油墨传输控制电缆 技术领域
本实用新型涉及一种油墨传输控制电缆，属于电缆制造技术领域。
背景技术
随着社会的快速发展，各行各业中对于电缆的需求量的增大，电缆已经不仅仅限制于作为传输电能及信号和实现电磁转换的媒介，还应用于一些特殊设备，一台设备往往需要传送不同的媒介，需要采用多根电缆，在布线方面不仅仅浪费设备中现有的空间，而且各种电缆在一起容易混乱而且不易区分，往往会造成一定的安全隐患并会增加维修难度。
实用新型内容
本实用新型所要解决的技术问题是提供一种油墨传输控制电缆，将动力部分、控制部分、油墨传输部分、信号传输部分合并在一起，实现电缆内部的自我控制与调节、油墨传输以及喷墨实时监控功能。
为解决上述技术问题，本实用新型油墨传输控制电缆，其包括信号传输单元、控制单元、电源单元和油墨单元，所述信号传输单元、控制单元和电源单元通过包带包扎成缆，所述信号传输单元、控制单元和电源单元三个单元成缆后与油墨单元上下并列直放挤出外护套；所述油墨单元为柔软型耐油尼龙管。
所述包带与外护套之间设置有撕裂绳，使得在使用过程中护套更容易剥开。
所述信号传输单元包括总屏蔽层，在总屏蔽层内，对绞线组纵包单面铝箔后绞合成缆，对绞线导体采用退火拉丝铜丝，导体外采用三层共挤挤出发泡绝缘。
所述控制单元包括由外向内的总编织层、总屏蔽层，在总屏蔽层内，多对线芯对绞，所述线芯由外向内依次为分编织层、分屏蔽层，在分屏蔽层内依次为低烟无卤聚烯烃绝缘、裸铜导体。
所述电源单元采用两芯绞合导体线芯，所述线芯导体为6类镀锡铜导体， 所述导体外为低烟无卤聚烯烃绝缘，所述线芯之间填充有环保型PP网纤填充，所述线芯外通过CPP包带绕包。
本实用新型油墨单元(柔软型耐油尼龙管)一端与存储油墨的容器相连，另一端与油墨喷枪相连，实现了油墨传输的功能。
将控制单元加入到整缆中，从而确认设备安全无损坏后会启动设备正产工作，在柔软型耐油尼龙管一端设置油泵，控制油泵可以对柔软型耐油尼龙管进行控制来实现油墨传输的速度及通断。
将控制单元加入到电缆中，可以对电缆是否受损进行实时监控，起到了自动断电进行保护的作用。
信号传输单元加入到电缆中，信号传输单元一端相连，另一端与数据储存设备相连，可以通过网络传输，将油墨喷印的具体情况及喷印内容传至所数据储存设备并加以保存。
本实用新型电缆有效解决了油墨单元、控制单元、信号传输单元、电源单元单独走线，敷设更便捷化、线材规整、便于维修，极大的减少了安全隐患。
本实用新型的有益效果：
1)将控制单元加入到复合缆中，可以对复合缆是否受损进行实时监控，若出现意外破损会自动断电进行保护，方便快捷；
2)将信号传输单元加入到复合缆中，实时记录喷印情况及具体数据；
3)该电缆可以对设备启动时做一个油墨传输的监测，确认设备可以满足油墨传输的的功能可以正产工作，并可以控制油墨传输的速度及通断；
4)整合进了油墨单元(油墨传输单元)，提升电缆的功能性、便捷性；
5)由于该产品使用的材料和设计的结构使得该产品的工作环境及敷设环境范围非常大。
附图说明
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。
图1为本实用新型的结构示意图。
具体实施方式
如图1所示，油墨传输控制电缆包括信号传输单元2、控制单元3、电源单元4和油墨单元1，所述信号传输单元2、控制单元3和电源单元4通过包带5包扎成缆，即将电源单元4、控制单元3、信号传输单元2放在一起成缆，用填充将整缆填圆整，然后外层用包带5扎紧。所述信号传输单元2、控制单元3和电源单元4三个单元成缆后与油墨单元1上下并列直放挤出外护套7。所述包带5与外护套7之间设置有撕裂绳6，使得在使用过程中护套更容易剥开。
所述油墨单元1为柔软型耐油尼龙管。
所述信号传输单元2包括总屏蔽层，在总屏蔽层内，对绞线组纵包单面铝箔后绞合成缆，对绞线导体采用退火拉丝铜丝，导体外采用三层共挤挤出发泡绝缘。对绞采用退扭对绞机，各线组避免串音，节距互异。成缆采用高登成缆机，对绞线组纵包单面铝箔后按一定节距绞合成缆。编织采用16锭编织机，编织按照40％编织密度编织。
所述控制单元3包括由外向内的总编织层、总屏蔽层，在总屏蔽层内，多对线芯对绞，所述线芯由外向内依次为分编织层、分屏蔽层，在分屏蔽层内依次为低烟无卤聚烯烃绝缘、裸铜导体。分屏及总屏用作屏蔽外界高频电磁干扰。
所述电源单元4采用两芯绞合导体线芯，所述线芯导体为6类镀锡铜导体，所述导体外为低烟无卤聚烯烃绝缘，所述线芯之间填充有环保型PP网纤填充，所述线芯外通过CPP包带绕包。
本实用新型在电缆中整合进了油墨单元1，使电缆使用领域得以扩大；并在敷设、后期维修上极大增强了便利性。信号传输单元可以实时将喷码的情况及喷码具体内容上传至储存设备，方便后期调取喷印情况及具体数据。控制单元3采用具有高柔软、高机械承受能力、可防止外部高频电磁干扰等优点。本实用新型在其绝缘、护套均使用了耐寒、耐高温，柔软性较高，耐油，耐潮，耐UV,防白蚁等性能的材料，工作温度可达到(-40℃～125℃)，为该产品能适应各种环境提供了更大的可能。
上述实施例不以任何方式限制本实用新型，凡是采用等同替换或等效变 换的方式获得的技术方案均落在本实用新型的保护范围内。

Claims (5)

  1. 油墨传输控制电缆，其特征在于包括信号传输单元、控制单元、电源单元和油墨单元，所述信号传输单元、控制单元和电源单元通过包带包扎成缆，所述信号传输单元、控制单元和电源单元三个单元成缆后与油墨单元上下并列直放挤出外护套；所述油墨单元为柔软型耐油尼龙管。
  2. 根据权利要求1所述的油墨传输控制电缆，其特征在于：所述包带与外护套之间设置有撕裂绳。
  3. 根据权利要求1所述的油墨传输控制电缆，其特征在于：所述信号传输单元包括总屏蔽层，在总屏蔽层内，对绞线组纵包单面铝箔后绞合成缆，对绞线导体采用退火拉丝铜丝，导体外采用三层共挤挤出发泡绝缘。
  4. 根据权利要求1所述的油墨传输控制电缆，其特征在于：所述控制单元包括由外向内的总编织层、总屏蔽层，在总屏蔽层内，多对线芯对绞，所述线芯由外向内依次为分编织层、分屏蔽层，在分屏蔽层内依次为低烟无卤聚烯烃绝缘、裸铜导体。
  5. 根据权利要求1所述的油墨传输控制电缆，其特征在于：所述电源单元采用两芯绞合导体线芯，所述线芯导体为6类镀锡铜导体，所述导体外为低烟无卤聚烯烃绝缘，所述线芯之间填充有环保型PP网纤填充，所述线芯外通过CPP包带绕包。
PCT/CN2020/133726 2020-06-30 2020-12-04 油墨传输控制电缆 WO2022000993A1 (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101719397A (zh) * 2009-12-18 2010-06-02 苏州科宝光电科技有限公司 喷码打印机用电缆
CN103794267A (zh) * 2014-02-27 2014-05-14 苏州科宝光电科技有限公司 一种移动式喷码机喷头连接用电缆
US20170371122A1 (en) * 2016-06-28 2017-12-28 Corning Incorporated Fiber marking with optical brighteners
CN209183283U (zh) * 2018-12-11 2019-07-30 江苏中利集团股份有限公司 一种复合液压控制电缆
CN209183307U (zh) * 2018-12-11 2019-07-30 江苏中利集团股份有限公司 一种交直流共用抗拉充电桩电缆
CN209343814U (zh) * 2019-02-19 2019-09-03 江苏中利集团股份有限公司 一种高柔软浸泡式大功率液冷电缆

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101719397A (zh) * 2009-12-18 2010-06-02 苏州科宝光电科技有限公司 喷码打印机用电缆
CN103794267A (zh) * 2014-02-27 2014-05-14 苏州科宝光电科技有限公司 一种移动式喷码机喷头连接用电缆
US20170371122A1 (en) * 2016-06-28 2017-12-28 Corning Incorporated Fiber marking with optical brighteners
CN209183283U (zh) * 2018-12-11 2019-07-30 江苏中利集团股份有限公司 一种复合液压控制电缆
CN209183307U (zh) * 2018-12-11 2019-07-30 江苏中利集团股份有限公司 一种交直流共用抗拉充电桩电缆
CN209343814U (zh) * 2019-02-19 2019-09-03 江苏中利集团股份有限公司 一种高柔软浸泡式大功率液冷电缆

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