WO2022000872A1 - Scroll compression mechanism and scroll compressor - Google Patents
Scroll compression mechanism and scroll compressor Download PDFInfo
- Publication number
- WO2022000872A1 WO2022000872A1 PCT/CN2020/122652 CN2020122652W WO2022000872A1 WO 2022000872 A1 WO2022000872 A1 WO 2022000872A1 CN 2020122652 W CN2020122652 W CN 2020122652W WO 2022000872 A1 WO2022000872 A1 WO 2022000872A1
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- fixed scroll
- scroll
- cover plate
- end plate
- pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
Definitions
- the present disclosure relates to the technical field of scroll compressors, and more particularly, to scroll compression mechanisms and scroll compressors.
- Compressors may be used in application systems that require different pressures such as air conditioning systems, cold storage systems, etc., so the discharge pressure of the compression chamber (the maximum pressure in the compression chamber) may be greater than the pressure required by the specific application system, that is over-compression.
- compressors with variable volume ratio functions have been developed.
- the fixed scroll adopts a split design including a cover plate.
- a split fixed scroll there is a problem that the scroll compression mechanism is prone to wear and failure, so there is a need to provide an improved scroll compression mechanism.
- An object of one or more embodiments of the present disclosure is to provide a scroll compression mechanism in which wear failure of the scroll compression mechanism can be prevented, the service life of the scroll compression mechanism can be prolonged, and the scroll compression mechanism can be improved. Use performance.
- Another object of one or more embodiments of the present disclosure is to provide a scroll compression mechanism in which the assembly process of the compressor can be simplified and the compatibility of the cover plate and the seal can be improved.
- a scroll compression mechanism comprising: an orbiting scroll; and a fixed scroll assembly including a fixed scroll and a cover, the fixed scroll and the fixed scroll
- the orbiting scroll is engaged to define a series of compression chambers, the series of compression chambers includes a central compression chamber and an intermediate compression chamber, the fixed scroll includes a fixed scroll end plate, and the cover plate is fixed to the fixed scroll one side of the end plate, so that a central high pressure recess that can be fluidly communicated with the central compression chamber is defined between the cover plate and the fixed scroll end plate, and a central high pressure recess is defined between the cover plate and the fixed scroll end plate, and the cover plate faces away from the fixed scroll
- a back pressure chamber is provided on one side of the fixed scroll assembly, and a middle pressure channel is also provided on the fixed scroll assembly, and the middle pressure channel fluidly communicates the middle compression chamber with the back pressure chamber.
- a seal reinforcement structure is provided between the plate and the fixed scroll end plate, the seal reinforcement structure defines a seal reinforcement area, and the medium pressure passage passes through the seal reinforcement area, thereby preventing the working fluid from flowing from the central high pressure The recess leaks into the medium pressure channel.
- the medium pressure passage includes a medium pressure exhaust hole provided in the fixed scroll end plate and a cover plate exhaust hole provided in the cover plate
- the seal reinforcement structure includes A holed fastener with a longitudinal through hole is provided, the holed fastener passes through the cover plate exhaust hole and is fastened in the medium pressure exhaust hole, so that in the holed fastener and the surrounding area define the seal enhancement area and allow the hole fastener to allow the intermediate compression chamber to communicate with the back plate while securing the cover plate to the fixed scroll end plate.
- the pressure chambers are in fluid communication via the longitudinal through holes.
- the seal-enhancing structure further includes a sealing gasket or a sealing ring disposed at least around the perforated fastener.
- the fixed scroll assembly is further provided with a main fastener, the main fastener is arranged radially outside the medium pressure passage and fixes the cover plate to the fixed scroll Swivel end plate.
- the seal reinforcement structure includes a first seal ring disposed on the radially inner side of the medium-pressure passage and a second seal ring on the radially outer side of the medium-pressure passage, such that in the first The seal enhancement region is defined between a seal ring and the second seal ring.
- the fixed scroll assembly is further provided with a main fastener, the main fastener and the intermediate pressure passage are both located in the seal enhancement region and the main fastener attaches the The cover plate is secured to the fixed scroll end plate.
- the medium pressure channel includes a medium pressure exhaust hole arranged in the fixed scroll end plate and a cover plate exhaust hole arranged in the cover plate, the Both the medium pressure exhaust hole and the cover plate exhaust hole are opened in the air guide groove.
- the main fasteners are plural and uniformly arranged in the circumferential direction.
- a portion of the intermediate pressure passage disposed in the fixed scroll end plate includes a first axial section connected to the intermediate compression chamber, opening to the fixed scroll end plate The second axial section of the surface facing the cover plate, and the transverse connecting section connecting the first axial section and the second axial section.
- variable volume ratio orifice is provided in the fixed scroll end plate, and a variable volume ratio orifice for selectively opening and closing the variable volume ratio orifice is provided in the central high pressure recess. one-way valve.
- a scroll compressor including a scroll compression mechanism is provided.
- the compressor structure according to the present disclosure can prevent the wear failure of the scroll compression mechanism, prolong the service life of the scroll compression mechanism and improve its use performance.
- FIG. 1 is a cross-sectional view schematically showing a compressor according to a comparative example
- FIG. 2 is a cross-sectional view schematically showing a compressor fixed scroll assembly according to a comparative example
- FIG. 3 is an exploded perspective view schematically showing a compressor fixed scroll assembly according to a comparative example
- FIGS. 4a and 4b are respectively a cross-sectional view and an exploded perspective view schematically illustrating a fixed scroll assembly of a compressor according to a first embodiment of the present disclosure
- FIG. 5 is a top view schematically showing an alternative arrangement of seals of the fixed scroll assembly of the compressor according to the first embodiment of the present disclosure
- FIG. 6 is a cross-sectional view schematically illustrating a fixed scroll assembly of a compressor according to a second embodiment of the present disclosure
- FIG. 7 is an exploded perspective view schematically showing a fixed scroll assembly of a compressor according to a second embodiment of the present disclosure
- FIG. 8 schematically illustrates a foolproof design of a fixed scroll assembly of a compressor according to a comparative example
- FIG. 9 is a cross-sectional view schematically illustrating a fixed scroll assembly of a compressor according to a third embodiment of the present disclosure.
- FIG. 1 is a cross-sectional view schematically showing the compressor according to the comparative example
- FIG. 2 is a schematic A cross-sectional view showing a compressor fixed scroll assembly according to a comparative example
- FIG. 3 is an exploded perspective view schematically showing the compressor fixed scroll assembly according to the comparative example.
- the scroll compressor 1 includes a substantially closed casing 10 .
- the housing 10 may be composed of a substantially cylindrical body portion, a top cover 12 provided at one end of the body portion, and a bottom cover 16 provided at the other end of the body portion.
- a partition 14 is provided between the top cover 12 and the body portion to partition the inner space of the housing 10 into a fluid suction chamber 11 and a fluid discharge chamber 13 .
- the space between the partition plate 14 and the top cover 12 constitutes the fluid discharge chamber 13
- the space between the partition plate 14 , the body portion and the bottom cover constitutes the fluid suction chamber 11 .
- a scroll compression mechanism and a drive mechanism for driving the scroll compression mechanism are provided in the casing 10 .
- the compression mechanism sucks fluid from the fluid suction chamber 11 of the housing 10 and compresses the fluid and discharges the fluid into the fluid discharge chamber 13 of the housing 10 .
- the compression mechanism may include, for example, a fixed scroll assembly 30 and an orbiting scroll 20.
- the orbiting scroll 20 includes an orbiting scroll end plate and a spiral orbiting scroll formed on one side of the orbiting scroll end plate.
- the fixed scroll assembly 30 includes a fixed scroll end plate 32 and a helical fixed scroll 34 formed on one side of the fixed scroll end plate.
- the fixed scroll end plate 32 includes a fixed scroll end plate 32 formed The main exhaust port 50 at the substantially central position of the fixed scroll end plate, the variable volume ratio orifice 52 located radially outside the main exhaust port 50 , and the intermediate pressure located radially outside the variable volume ratio orifice 52 Exhaust hole 54 .
- the fixed scroll assembly 30 further includes a cover plate 100 .
- the cover plate 100 is disposed on the side of the fixed scroll end plate 32 opposite to the scroll 34 and fixed on the fixed scroll end plate 32 .
- a plurality of fixing holes 128 are formed on the cover plate 100
- a plurality of fixing holes 114 corresponding to the above-mentioned fixing holes 128 are formed on the fixed scroll end plate 32 .
- Fasteners 124 extend through these securing holes 128 and 114 to secure the cover plate 100 to the fixed scroll assembly 30, and the fasteners 124 may be provided in multiples and evenly distributed on the cover plate to apply a uniform tightening force .
- FIG. 1 As shown in FIG.
- the cover plate 100 is further formed with a cover plate exhaust hole 140 corresponding to the medium pressure exhaust hole 54 , and the working fluid in the intermediate compression chamber C3 can be exhausted through the medium pressure exhaust hole 54 and the cover plate exhaust hole 54 .
- the medium pressure channel of the hole 140 flows to the back pressure chamber 70 .
- the fixing hole 114 is provided on the outer periphery of the fixed scroll end plate 32, and a central high-pressure recess 36 is provided on the radially inner side of the fixing hole 114.
- the central high-pressure recess 36 is in fluid communication with the main exhaust port 50.
- variable volume ratio orifice 52 is provided with a one-way valve (FIG. 2 shows only a single variable volume ratio orifice, but it is understood that multiple variable volume ratio orifices may be formed as required).
- the one-way valve allows fluid flow from the compression chamber to the central high pressure recess 36 and prevents fluid flow from the central high pressure recess 36 to the compression chamber.
- the one-way valve may include a valve plate that covers the variable volume ratio orifice and a valve stop that prevents excessive deformation of the valve plate.
- the one-way valve may be secured into the fixed scroll end plate 32 by fasteners such as screws.
- the cover plate 100 includes an inner annular wall 110 (also referred to as a first annular wall) and an outer annular wall 130 (also referred to as a second annular wall) and a connecting portion 150 connecting the inner annular wall and the outer annular wall.
- the inner annular wall 110 circumscribes a central cavity 120 which is in fluid communication with the central high pressure recess 36 .
- the back pressure chamber 70 is constituted by a space surrounded by the inner annular wall 110 , the outer annular wall 130 and the connecting portion 150 and is closed by a sealing member disposed therein. As shown in FIG.
- the back pressure chamber 70 is in fluid communication with the intermediate compression chamber C3 through the medium pressure exhaust hole 54 , thereby forming a force for pressing the fixed scroll assembly 30 toward the movable scroll 20 .
- the pressure can effectively compress the fixed scroll assembly 30 and the movable scroll 20 together.
- the working fluid is drawn into the compression mechanism and compressed as it flows from the radially outermost position to the radially innermost position, that is, the compression of the radially outermost in the compression chamber
- the working fluid pressure in the cavity is the smallest
- the radial innermost compression cavity that is, the central compression cavity C1 at the central position of the scroll, has the largest working fluid pressure, and is located between the radially outermost position and the innermost position.
- the middle compression cavity C3 The working fluid has an intermediate pressure between the maximum pressure and the minimum pressure.
- the compressed fluid is discharged to the central high pressure recess 36 of the fixed scroll end plate 32 through the main exhaust port 50 .
- the compression mechanism compresses the working fluid to a pressure higher than that required by the application system (such as an air-conditioning system, a cold storage system, a low-temperature refrigeration system, etc.), and therefore, the compressor does not perform in an over-compressed state. necessary work.
- the application system such as an air-conditioning system, a cold storage system, a low-temperature refrigeration system, etc.
- fluid may be discharged to the central high pressure recess 36 through the variable volume advance orifice 52 before reaching the radially innermost position.
- the one-way valve can open the variable volume ratio orifice 52 so that the fluid in that compression chamber is directly discharged without overcompression.
- the central high pressure recess 36 is in fluid communication with the central cavity 120 and has a higher pressure equal to the compressor discharge pressure, and the space radially outside of the fixed scroll end plate 32 is located in the fluid suction cavity and has a pressure equal to the compressor discharge pressure.
- a sealing gasket 60 is provided between the cover plate 100 and the fixed scroll end plate 32 .
- An exhaust port 64 and a fixing hole 66 are formed on the sealing gasket 60 , and the exhaust port 64 and the fixing hole 66 are respectively aligned with the medium pressure exhaust hole 54 and the fixing hole 114 of the fixed scroll end plate 32 .
- a plurality of fasteners 124 secure the cover plate 100 and the gasket 60 to the fixed scroll assembly 30 .
- the tightening force exerted by the fasteners 124 sandwiches the gasket 60 between the fixed scroll end plates 32 of the fixed scroll assembly 30 to seal the interface therebetween.
- scroll failure due to wear between the fixed scroll and the movable scroll, which adversely affects the service life and compression performance of the compressor.
- the inventor of the present application found that this problem is caused by the relative position of the fastener and the medium pressure vent.
- fasteners such as screws
- the medium pressure vent hole 54 is generally located radially inward with respect to the fastener (or the fixing hole for the fastener). This results in the relative offset between the fastener and the medium-pressure vent hole in the radial direction.
- the inventors of the present application have found through simulation experiments that the radial offset between the fastener and the medium-pressure vent hole leads to A portion of the gasket is not sufficiently tightened to effectively seal the interface between the fixed scroll end plate and the cover plate, resulting in fluid leakage. Specifically, a portion of the sealing gasket located near the medium-pressure vent hole receives insufficient tightening force, which causes the high-pressure working fluid located in the recess to leak into the medium-pressure vent hole 54 and further leak into the back pressure cavity 70 . The high-pressure fluid increases the pressure of the back pressure chamber 70 , which further causes a substantial increase in the axial pressure of the fixed scroll assembly 30 pressing toward the movable scroll 20 , thereby causing wear between the scrolls.
- the present inventors conceived an improved compressor structure, which can increase the sealing between the strong cover plate and the fixed scroll end plate, thereby preventing scroll wear caused by leakage of high-pressure working fluid.
- a sealing reinforcement structure is provided in the contact area between the cover plate and the fixed scroll end plate, and the sealing reinforcement structure defines a sealing reinforcement area here, and the medium pressure channel including the medium pressure exhaust hole passes through the sealing reinforcement area, so as to prevent the leakage of working fluid from the central high pressure recess to the back pressure cavity through the contact area by reinforced sealing of the medium pressure exhaust hole.
- FIG. 4a and 4b respectively show a cross-sectional view and an exploded perspective view of the fixed scroll assembly of the compressor according to the first embodiment of the present disclosure.
- the structure of the compressor according to the first embodiment of the present disclosure is basically the same as that of the compressor according to the comparative example, which will not be repeated here.
- the compressor of the first embodiment of the present disclosure further includes a Press the holed fastener 80 in the vent hole 54 .
- the holed fastener 80 may be secured in the medium pressure vent hole 54 in any suitable manner, such as a threaded connection, an interference fit, or the like.
- the perforated fastener 80 is formed with a longitudinal through hole in fluid communication with the medium pressure vent 54 and the back pressure cavity 70 .
- the tightening force exerted by the perforated fastener 80 tightly sandwiches the surrounding sealing gasket between the cover plate and the fixed scroll end plate, and the perforated fastener 80 and the gasket constitute a sealing reinforcement structure , in this way, the perforated fastener 80 can define a seal-enhanced area at its own location and its surrounding area, in which the perforated fastener 80 acts directly at the medium pressure vent 54, thus
- the tightening force of the sealing gasket located in the vicinity of the medium pressure exhaust hole 54 can be significantly increased, thereby preventing the high-pressure working fluid from leaking to the medium pressure exhaust hole 54 and then to the back pressure cavity 70, avoiding fixed scrolls and wear failure of the orbiting scroll.
- the tightening force exerted by the fastener can be further increased by increasing the size of the fastener (eg, increasing the size of the tightening head).
- the sealing member is not limited to the one-piece sealing gasket 60 shown in FIG. 3 , but may take any other suitable form.
- Figure 5 shows a top view of a fixed scroll assembly provided with an alternative gasket, with some components of the fixed scroll removed for clarity. Referring to FIG. 5 , in place of the gasket, a first O-ring 62 b surrounding the medium-pressure vent hole 54 and a second O-ring 64 b disposed between the medium-pressure vent hole 54 and the fixing hole 114 may be used .
- the seal-enhancing structure includes a first O-ring 62b disposed around the medium-pressure passage in the contact area of the cover plate with the end of the fixed scroll, so that the first O-ring 62b and its inner area define out of the seal reinforcement area.
- a gasket or a sealing ring is provided between the cover plate and the fixed scroll end plate, it is understood that the gap between the cover plate and the fixed scroll end plate is very small
- the sealing gasket or the sealing ring can also be omitted, and the sealing between the cover plate and the end of the fixed scroll can be directly maintained by the fasteners 80 with holes and the main fasteners 124 .
- the central high pressure recess 36 is formed on the top surface of the fixed scroll end plate 32
- the concave portion is formed on the lower side of the cover plate 100
- the top surface of the fixed scroll end plate 32 is formed in a flat shape.
- recesses may be formed on both the top surface of the fixed scroll end plate 32 and the lower side of the cover plate 100 .
- the high pressure discharge region is in fluid communication with the main discharge port 50 and selectively with The variable volume ratio orifice 52 is in fluid communication.
- the fixed scroll assembly 30 a has substantially the same structure as the fixed scroll assembly 30 according to the first embodiment and the comparative example, and only the differences will be described below.
- the portion of the intermediate pressure passage disposed on the fixed scroll end plate 32a includes a first axial section 542a, a second axial section 544a, and a transverse connecting section 546a.
- the first axial section 542a extends in the axial direction of the compressor and connects the intermediate compression chamber C3.
- the second axial section 544a extends in the axial direction to the surface of the fixed scroll end plate 32a facing the cover plate 100 and forms the intermediate pressure exhaust hole 54a, the intermediate pressure exhaust hole 54a and the fixing hole 114 (as shown in FIG. 7 ).
- the radial distance to the axis of the fixed scroll is approximately the same, so the medium pressure exhaust hole 54a and the fixed hole 114 are located in the same annular area.
- the transverse connection section 546a may extend in a transverse direction perpendicular to the axial direction of the compressor and connect the first axial section 542a and the second axial section 544a.
- the first axial section 542a extends through the fixed scroll end plate 32a and is provided with a plug 210 at its end proximate the central high pressure recess 36 to prevent leakage of working fluid from the medium pressure exhaust passage to the central high pressure recess 36 .
- the transverse connection section 546a has an outer end penetrating the fixed scroll end plate 32a, the intersection point of the transverse connection section 546a and the second axial section 544a is P, and the transverse connection section 546a is provided with a radially outer side of the intersection P.
- Plug 220 to prevent leakage of working fluid from the medium pressure exhaust passage to the fluid suction chamber. Since the part of the transverse connecting section 546 located on the radially inner side of the intersection P is necessary to form the medium-pressure exhaust passage, and the part located on the radially outer side of the intersection P is an invalid part due to the processing process, it is preferable that the plug is 320 may be placed in the dead portion near the intersection point P to reduce the clearance volume of the compressor.
- an annular air guide groove 310 is formed on the fixed scroll end plate, and the fixing hole 114 and the medium pressure exhaust hole 54a are located in the air guide groove 310 .
- a first sealing groove 320 and a second sealing groove 330 for accommodating the first sealing ring 410 and the second sealing ring 420 are respectively provided on the radially outer side and the inner side of the air guide groove 310 .
- the first sealing groove 320 and the second sealing groove 330 may be arranged adjacent to the air guide groove 310 .
- the sealing ring may illustratively include an O-ring and any other suitable sealing gasket.
- the structure of the cover plate 100a is basically the same as that of the cover plate 100, and the only difference is that the radial distance between the cover plate exhaust hole 140a of the cover plate and the fixed hole 128 to the axis of the fixed scroll is the same.
- the working fluid of the intermediate compression chamber C3 flows from the first axial section 542a to the transverse connecting section 546a, and thereafter through the second The two axial sections 544a flow into the air guide groove 310, and finally the working fluid enters the back pressure chamber 70 from the air guide groove 310 through the cover plate exhaust hole 140a (not shown in FIG. 6). While the radially inner first seal ring 410 prevents the high pressure working fluid of the central high pressure recess 36 from flowing to the air guide groove 310 , and the radially outer second seal ring 420 prevents the medium pressure working fluid in the air guide groove 310 from flowing to the suction pressure chamber.
- the first seal ring 410 and the second seal ring 420 are arranged in a region around the main fastener 124, and the main fastener 124 may have an impact on the first seal ring and the second seal ring 420.
- the two seal rings and the area between them exert sufficient tightening force, so the seal reinforcement structure including the first seal ring and the second seal ring defines a seal reinforcement area between the first seal ring and the second seal ring.
- the medium pressure channel including the medium pressure vent hole 54a is located within this seal enhancement area. Specifically, as shown in FIG.
- the medium pressure exhaust hole 54a can be located in the first In the seal-enhancing area between the first sealing ring and the second sealing ring. In this way, the medium pressure passage including the medium pressure vent hole 54a is made to pass through the seal reinforcement area, thereby preventing the leakage of the working fluid from the central high pressure recess to the back pressure cavity via the contact area by reinforced sealing of the medium pressure vent hole, Thereby, the wear failure of the fixed scroll and the movable scroll is prevented.
- the annular air guide groove 310 is used to introduce the working fluid in the intermediate compression chamber into the back pressure chamber 70, the middle pressure discharge of the fixed scroll end plate 32a
- the air hole 54a and the cover plate exhaust hole 140a of the cover plate can be arranged at any position in the circumferential direction, without using a foolproof design for alignment, which simplifies the assembly process, and can also improve the versatility of the cover plate and the sealing gasket.
- FIG. 8 shows the foolproof design of the sealing gasket and the fixed scroll end plate in the compressor according to the comparative example. For example, as shown in FIG.
- the gasket 60 has a foolproof feature 68 on it, and the fixed scroll end plate 32 has a corresponding foolproof feature 38 so that the medium pressure exhaust hole 54 of the fixed scroll end plate 32 and the The vent holes in the gasket 60 are aligned.
- the cover plate and gasket Due to the different positions of the medium pressure exhaust holes of different fixed scrolls, the cover plate and gasket are individually designed for specific fixed scrolls to match the design of different medium pressure exhaust holes, which makes the cover plate and gasket Not universal.
- the position of the medium pressure exhaust hole will be continuously adjusted and changed, and a new gasket needs to be customized every time the position of the exhaust hole is adjusted and changed.
- the fixed scroll according to the second embodiment of the present disclosure since the medium-pressure exhaust holes of the fixed scroll and the cover plate can be arranged at any position in the circumferential direction without being aligned with each other, the same set of cover plate and gasket The plate can be applied to fixed scrolls with different medium pressure exhaust holes, so that the position of the fixed scroll medium pressure exhaust holes can be easily adjusted without the need to replace new sealing gaskets and cover plates.
- FIG. 9 shows a cross-sectional view of a fixed scroll assembly 30b according to a third embodiment of the present disclosure.
- the fixed scroll assembly 30b is basically the same in structure as the fixed scroll assembly 30a according to the second embodiment of the present disclosure, except that the air guide groove 310b is formed on the lower side of the cover plate 100b, and the fixed scroll end
- the top surface of the plate 32 is formed in a plane shape, which is favorable for the spatial layout of the upper plane of the fixed scroll and reduces the difficulty of processing and manufacturing the fixed scroll.
- the present disclosure is not limited thereto, and the air guide grooves may also be formed on the top surface of the fixed scroll end plate 32 and the lower side of the cover plate 100 at the same time.
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Abstract
A scroll compression mechanism and a scroll compressor. The scroll compression mechanism comprises: a movable scroll (20); and a fixed scroll assembly comprising a fixed scroll (30, 30a, 30b) and a cover plate (100, 100a, 100b), the fixed scroll (30, 30a, 30b) comprising a fixed scroll end plate (32, 32a), and the cover plate (100, 100a, 100b) being fixed on one side of the fixed scroll end plate (32, 32a), so that a central high-pressure recess (36) capable of being in fluid communication with a central compression cavity is defined between the cover plate (100, 100a, 100b) and the fixed scroll end plate (32, 32a), and a back pressure cavity (70) is formed on the side of the cover plate (100, 100a, 100b) facing away from the fixed scroll (30, 30a, 30b); the fixed scroll assembly being further provided with a medium-pressure channel, the medium-pressure channel enabling a middle compression cavity to be in fluid communication with the back pressure cavity (70); a sealing reinforcing structure for limiting a sealing reinforcing area being provided between the cover plate (100, 100a, 100b) and the fixed scroll end plate (32, 32a); the medium-pressure channel penetrating through the sealing reinforcing area so as to prevent a working fluid from leaking from the central high-pressure recess (36) to the medium-pressure channel. According to the scroll compression mechanism, the wear failure of the scroll compression mechanism can be prevented, the service life of the scroll compression mechanism is prolonged, and the use performance of the scroll compression mechanism is improved.
Description
本申请要求以下中国专利申请的优先权:于2020年6月29日提交中国专利局的申请号为202010603159.8、发明创造名称为“涡旋压缩机构和涡旋压缩机”的中国专利申请;于2020年6月29日提交中国专利局的申请号为202021231482.9、发明创造名称为“涡旋压缩机构和涡旋压缩机”的中国专利申请。这些专利申请的全部内容通过引用结合在本申请中。This application claims the priority of the following Chinese patent applications: the Chinese patent application with the application number 202010603159.8 and the invention-creation title "Scroll Compression Mechanism and Scroll Compressor" filed with the China Patent Office on June 29, 2020; filed in 2020 On June 29, 2019, the Chinese patent application with the application number of 202021231482.9 and the invention and creation name "Scroll Compression Mechanism and Scroll Compressor" was submitted to the China Patent Office. The entire contents of these patent applications are incorporated herein by reference.
本公开涉及涡旋压缩机技术领域,更具体地,涉及涡旋压缩机构和涡旋压缩机。The present disclosure relates to the technical field of scroll compressors, and more particularly, to scroll compression mechanisms and scroll compressors.
本部分的内容仅提供了与本公开相关的背景信息,其可能并不构成现有技术。The content in this section merely provides background information related to the present disclosure and may not constitute prior art.
压缩机可能应用于例如空调系统、冷库系统等需要不同压力的应用系统中,因此可能出现压缩腔的排出压力(压缩腔中的最大压力)大于特定的应用系统所需压力的情况,即出现了过压缩的情况。为了减小或防止工作流体的过压缩,已经开发出了具有可变容积比功能的压缩机。Compressors may be used in application systems that require different pressures such as air conditioning systems, cold storage systems, etc., so the discharge pressure of the compression chamber (the maximum pressure in the compression chamber) may be greater than the pressure required by the specific application system, that is over-compression. In order to reduce or prevent overcompression of the working fluid, compressors with variable volume ratio functions have been developed.
在可变容积比功能的压缩机中,通常,定涡旋采用包括盖板的分体式设计。在这种分体式的定涡旋中,存在涡旋压缩机构容易发生磨损失效的问题,因此存在提供一种改进的涡旋压缩机构的需求。In compressors with variable volume ratio function, usually, the fixed scroll adopts a split design including a cover plate. In such a split fixed scroll, there is a problem that the scroll compression mechanism is prone to wear and failure, so there is a need to provide an improved scroll compression mechanism.
发明内容SUMMARY OF THE INVENTION
本公开的一个或多个实施方式的一个目的是提供一种涡旋压缩机构,在该涡旋压缩机构中,能够防止涡旋压缩机构的磨损失效,延长涡旋压缩机构的使用寿命并改进其使用性能。An object of one or more embodiments of the present disclosure is to provide a scroll compression mechanism in which wear failure of the scroll compression mechanism can be prevented, the service life of the scroll compression mechanism can be prolonged, and the scroll compression mechanism can be improved. Use performance.
本公开的一个或多个实施方式的另一个目的是提供一种涡旋压缩机构,在该涡旋压缩机构中,能够简化压缩机的组装过程,并且提高盖板和 密封件的兼容性。Another object of one or more embodiments of the present disclosure is to provide a scroll compression mechanism in which the assembly process of the compressor can be simplified and the compatibility of the cover plate and the seal can be improved.
根据本公开的一方面,提供了一种涡旋压缩机构,包括:动涡旋;以及定涡旋组件,所述定涡旋组件包括定涡旋和盖板,所述定涡旋与所述动涡旋接合而限定出一系列压缩腔,所述一系列压缩腔包括中央压缩腔和中间压缩腔,所述定涡旋包括定涡旋端板,所述盖板固定在所述定涡旋端板的一侧,使得在所述盖板与所述定涡旋端板之间限定出能够与所述中央压缩腔流体连通的中央高压凹部,在所述盖板的背离所述定涡旋的一侧设置有背压腔,所述定涡旋组件还设置有中压通道,所述中压通道将所述中间压缩腔与所述背压腔流体连通,其特征在于,在所述盖板与所述定涡旋端板之间设置有密封加强结构,所述密封加强结构限定出密封加强区域,所述中压通道穿过所述密封加强区域,从而防止工作流体从所述中央高压凹部泄漏至所述中压通道。According to an aspect of the present disclosure, there is provided a scroll compression mechanism, comprising: an orbiting scroll; and a fixed scroll assembly including a fixed scroll and a cover, the fixed scroll and the fixed scroll The orbiting scroll is engaged to define a series of compression chambers, the series of compression chambers includes a central compression chamber and an intermediate compression chamber, the fixed scroll includes a fixed scroll end plate, and the cover plate is fixed to the fixed scroll one side of the end plate, so that a central high pressure recess that can be fluidly communicated with the central compression chamber is defined between the cover plate and the fixed scroll end plate, and a central high pressure recess is defined between the cover plate and the fixed scroll end plate, and the cover plate faces away from the fixed scroll A back pressure chamber is provided on one side of the fixed scroll assembly, and a middle pressure channel is also provided on the fixed scroll assembly, and the middle pressure channel fluidly communicates the middle compression chamber with the back pressure chamber. A seal reinforcement structure is provided between the plate and the fixed scroll end plate, the seal reinforcement structure defines a seal reinforcement area, and the medium pressure passage passes through the seal reinforcement area, thereby preventing the working fluid from flowing from the central high pressure The recess leaks into the medium pressure channel.
根据本公开的一方面,所述中压通道包括设置在所述定涡旋端板中的中压排气孔和设置在所述盖板中的盖板排气孔,所述密封加强结构包括设置有纵向通孔的带孔紧固件,所述带孔紧固件穿过所述盖板排气孔并紧固在所述中压排气孔中,使得在所述带孔紧固件处及其周围区域限定出所述密封加强区域,并且使得所述带孔紧固件在将所述盖板紧固至所述定涡旋端板的同时允许所述中间压缩腔与所述背压腔经由所述纵向通孔而流体连通。According to an aspect of the present disclosure, the medium pressure passage includes a medium pressure exhaust hole provided in the fixed scroll end plate and a cover plate exhaust hole provided in the cover plate, and the seal reinforcement structure includes A holed fastener with a longitudinal through hole is provided, the holed fastener passes through the cover plate exhaust hole and is fastened in the medium pressure exhaust hole, so that in the holed fastener and the surrounding area define the seal enhancement area and allow the hole fastener to allow the intermediate compression chamber to communicate with the back plate while securing the cover plate to the fixed scroll end plate. The pressure chambers are in fluid communication via the longitudinal through holes.
根据本公开的一方面,所述密封加强结构还包括至少设置在所述带孔紧固件周围的密封垫片或密封圈。According to an aspect of the present disclosure, the seal-enhancing structure further includes a sealing gasket or a sealing ring disposed at least around the perforated fastener.
根据本公开的一方面,所述定涡旋组件还设置有主紧固件,所述主紧固件布置在所述中压通道的径向外侧并且将所述盖板固定至所述定涡旋端板。According to an aspect of the present disclosure, the fixed scroll assembly is further provided with a main fastener, the main fastener is arranged radially outside the medium pressure passage and fixes the cover plate to the fixed scroll Swivel end plate.
根据本公开的一方面,所述密封加强结构包括设置在所述中压通道的径向内侧的第一密封环和所述中压通道的径向外侧的第二密封环,使得在所述第一密封环与所述第二密封环之间限定出所述密封加强区域。According to an aspect of the present disclosure, the seal reinforcement structure includes a first seal ring disposed on the radially inner side of the medium-pressure passage and a second seal ring on the radially outer side of the medium-pressure passage, such that in the first The seal enhancement region is defined between a seal ring and the second seal ring.
根据本公开的一方面,所述定涡旋组件还设置有主紧固件,所述主紧固件和所述中压通道均位于所述密封加强区域中并且所述主紧固件将所述 盖板固定至所述定涡旋端板。According to an aspect of the present disclosure, the fixed scroll assembly is further provided with a main fastener, the main fastener and the intermediate pressure passage are both located in the seal enhancement region and the main fastener attaches the The cover plate is secured to the fixed scroll end plate.
根据本公开的一方面,在所述密封加强区域中,所述盖板的面向所述定涡旋端板的表面和所述定涡旋端板的面向所述盖板的表面中的一者或两者设置有环形的导气槽,所述中压通道包括设置在所述定涡旋端板中的中压排气孔和设置在所述盖板中的盖板排气孔,所述中压排气孔和所述盖板排气孔均开口于所述导气槽。According to an aspect of the present disclosure, in the seal enhancement region, one of a surface of the cover plate facing the fixed scroll end plate and a surface of the fixed scroll end plate facing the cover plate Or both are provided with an annular air guide groove, the medium pressure channel includes a medium pressure exhaust hole arranged in the fixed scroll end plate and a cover plate exhaust hole arranged in the cover plate, the Both the medium pressure exhaust hole and the cover plate exhaust hole are opened in the air guide groove.
根据本公开的一方面,所述主紧固件为多个并且在周向上均匀地布置。According to an aspect of the present disclosure, the main fasteners are plural and uniformly arranged in the circumferential direction.
根据本公开的一方面,所述中压通道的设置在所述定涡旋端板中的部分包括与所述中间压缩腔连接的第一轴向部段、开口于所述定涡旋端板的面向所述盖板的表面的第二轴向部段、以及连接所述第一轴向部段与所述第二轴向部段的横向连接部段。According to an aspect of the present disclosure, a portion of the intermediate pressure passage disposed in the fixed scroll end plate includes a first axial section connected to the intermediate compression chamber, opening to the fixed scroll end plate The second axial section of the surface facing the cover plate, and the transverse connecting section connecting the first axial section and the second axial section.
根据本公开的一方面,在所述定涡旋端板中设置有可变容积比孔口,并且在所述中央高压凹部中设置有用于选择性地开闭所述可变容积比孔口的单向阀。According to an aspect of the present disclosure, a variable volume ratio orifice is provided in the fixed scroll end plate, and a variable volume ratio orifice for selectively opening and closing the variable volume ratio orifice is provided in the central high pressure recess. one-way valve.
根据本公开的另一方面,提供了一种包括涡旋压缩机构的涡旋压缩机。According to another aspect of the present disclosure, a scroll compressor including a scroll compression mechanism is provided.
根据本公开的压缩机结构能够防止涡旋压缩机构的磨损失效,延长涡旋压缩机构的使用寿命并改进其使用性能。The compressor structure according to the present disclosure can prevent the wear failure of the scroll compression mechanism, prolong the service life of the scroll compression mechanism and improve its use performance.
此处描述的附图是仅出于说明的目的,而并非意在以任何方式限制本公开的范围。The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
图1为示意性地示出了根据对比示例的压缩机的剖视图;FIG. 1 is a cross-sectional view schematically showing a compressor according to a comparative example;
图2为示意性地示出了根据对比示例的压缩机定涡旋组件的剖视图;2 is a cross-sectional view schematically showing a compressor fixed scroll assembly according to a comparative example;
图3为示意性地示出了根据对比示例的压缩机定涡旋组件的分解立体图;3 is an exploded perspective view schematically showing a compressor fixed scroll assembly according to a comparative example;
图4a和4b分别为示意性地示出了根据本公开的第一实施方式的压缩机的定涡旋组件的剖视图和分解立体图;4a and 4b are respectively a cross-sectional view and an exploded perspective view schematically illustrating a fixed scroll assembly of a compressor according to a first embodiment of the present disclosure;
图5为示意性地示出了根据本公开的第一实施方式的压缩机的定涡旋组件的密封件替代性布置的俯视图;5 is a top view schematically showing an alternative arrangement of seals of the fixed scroll assembly of the compressor according to the first embodiment of the present disclosure;
图6为示意性地示出了根据本公开的第二实施方式的压缩机的定涡旋组件的剖视图;6 is a cross-sectional view schematically illustrating a fixed scroll assembly of a compressor according to a second embodiment of the present disclosure;
图7为示意性地示出了根据本公开的第二实施方式的压缩机的定涡旋组件的分解立体图;7 is an exploded perspective view schematically showing a fixed scroll assembly of a compressor according to a second embodiment of the present disclosure;
图8示意性地示出了根据对比示例的压缩机的定涡旋组件的防呆设计;以及FIG. 8 schematically illustrates a foolproof design of a fixed scroll assembly of a compressor according to a comparative example; and
图9为示意性地示出了根据本公开的第三实施方式的压缩机的定涡旋组件的剖视图。9 is a cross-sectional view schematically illustrating a fixed scroll assembly of a compressor according to a third embodiment of the present disclosure.
下面对本公开各实施方式的描述仅仅是示例性的,而绝不是对本公开及其应用或用法的限制。在各个附图中采用相同的附图标记来表示相同的部件,因此相同部件的构造将不再重复描述。The following descriptions of various embodiments of the present disclosure are exemplary only, and in no way limit the present disclosure and its application or usage. The same reference numerals are used to denote the same components in the various drawings, and thus the configuration of the same components will not be described repeatedly.
下面将参照图1-3对根据比较示例的具有可变容积比功能的压缩机进行描述,其中,图1为示意性地示出了根据对比示例的压缩机的剖视图;图2为示意性地示出了根据对比示例的压缩机定涡旋组件的剖视图;以及图3为示意性地示出了根据对比示例的压缩机定涡旋组件的分解立体图。A compressor with a variable volume ratio function according to a comparative example will be described below with reference to FIGS. 1-3 , wherein FIG. 1 is a cross-sectional view schematically showing the compressor according to the comparative example; FIG. 2 is a schematic A cross-sectional view showing a compressor fixed scroll assembly according to a comparative example; and FIG. 3 is an exploded perspective view schematically showing the compressor fixed scroll assembly according to the comparative example.
如图1所示,涡旋压缩机1包括大致封闭的壳体10。壳体10可以由大致圆筒形的本体部、设置在本体部的一端的顶盖12、设置在本体部的另一端的底盖16构成。在顶盖12和本体部之间设置有隔板14以将壳体10的内部空间分隔成流体吸入腔11和流体排出腔13。隔板14和顶盖12之间的空间构成流体排出腔13,而隔板14、本体部和底盖之间的空间构成流体吸入腔11。As shown in FIG. 1 , the scroll compressor 1 includes a substantially closed casing 10 . The housing 10 may be composed of a substantially cylindrical body portion, a top cover 12 provided at one end of the body portion, and a bottom cover 16 provided at the other end of the body portion. A partition 14 is provided between the top cover 12 and the body portion to partition the inner space of the housing 10 into a fluid suction chamber 11 and a fluid discharge chamber 13 . The space between the partition plate 14 and the top cover 12 constitutes the fluid discharge chamber 13 , and the space between the partition plate 14 , the body portion and the bottom cover constitutes the fluid suction chamber 11 .
在壳体10中设置有涡旋压缩机构和用于驱动涡旋压缩机构的驱动机构。压缩机构从壳体10的流体吸入腔11吸入流体并且将流体压缩后排出到壳体10的流体排出腔13中。参见图1,压缩机构例如可以包括定涡旋 组件30和动涡旋20。动涡旋20包括动涡旋端板和形成在动涡旋端板一侧的螺旋状的动涡卷。如图2中更清晰地示出的,定涡旋组件30包括定涡旋端板32和形成在定涡旋端板一侧的螺旋状的定涡卷34,定涡旋端板32包括形成在定涡旋端板的大致中央位置处的主排气口50、位于主排气口50径向外侧的可变容积比孔口52以及位于可变容积比孔口52径向外侧的中压排气孔54。A scroll compression mechanism and a drive mechanism for driving the scroll compression mechanism are provided in the casing 10 . The compression mechanism sucks fluid from the fluid suction chamber 11 of the housing 10 and compresses the fluid and discharges the fluid into the fluid discharge chamber 13 of the housing 10 . Referring to Figure 1, the compression mechanism may include, for example, a fixed scroll assembly 30 and an orbiting scroll 20. The orbiting scroll 20 includes an orbiting scroll end plate and a spiral orbiting scroll formed on one side of the orbiting scroll end plate. As shown more clearly in FIG. 2 , the fixed scroll assembly 30 includes a fixed scroll end plate 32 and a helical fixed scroll 34 formed on one side of the fixed scroll end plate. The fixed scroll end plate 32 includes a fixed scroll end plate 32 formed The main exhaust port 50 at the substantially central position of the fixed scroll end plate, the variable volume ratio orifice 52 located radially outside the main exhaust port 50 , and the intermediate pressure located radially outside the variable volume ratio orifice 52 Exhaust hole 54 .
如图2所示,定涡旋组件30还包括盖板100,盖板100设置在定涡旋端板32的与涡卷34相反的一侧并且固定在定涡旋端板32上。具体地,如图3所示,盖板100上形成有多个固定孔128,在定涡旋端板32上形成有多个与上述固定孔128对应的固定孔114,可以使诸如螺钉等主紧固件124延伸穿过这些固定孔128和114而将盖板100固定在定涡旋组件30上,紧固件124可以设置为多个并且均匀地分布盖板上以施加均匀的紧固力。如图2所示,盖板100还形成有与中压排气孔54对应的盖板排气孔140,中间压缩腔C3中的工作流体可以通过包括中压排气孔54和盖板排气孔140的中压通道流动至背压腔70。固定孔114设置在定涡旋端板32的外周,并且在固定孔114的径向内侧设置有中央高压凹部36,此外,如图2所示,中央高压凹部36与主排气口50流体连通并且与可变容积比孔口52选择性地流体连通,即中央高压凹部36内的工作流体处于高压的排气压力。可变容积比孔口52上设置有单向阀(图2仅示出单个可变容积比孔口,但是可以理解的是,可以根据需要形成有多个可变容积比孔口)。单向阀允许流体从压缩腔流动到中央高压凹部36,并且防止流体从中央高压凹部36流动到压缩腔。单向阀可以包括覆盖可变容积比孔口的阀片和防止阀片过度变形的阀挡。单向阀可以通过诸如螺钉的紧固件固定到定涡旋端板32中。As shown in FIG. 2 , the fixed scroll assembly 30 further includes a cover plate 100 . The cover plate 100 is disposed on the side of the fixed scroll end plate 32 opposite to the scroll 34 and fixed on the fixed scroll end plate 32 . Specifically, as shown in FIG. 3 , a plurality of fixing holes 128 are formed on the cover plate 100 , and a plurality of fixing holes 114 corresponding to the above-mentioned fixing holes 128 are formed on the fixed scroll end plate 32 . Fasteners 124 extend through these securing holes 128 and 114 to secure the cover plate 100 to the fixed scroll assembly 30, and the fasteners 124 may be provided in multiples and evenly distributed on the cover plate to apply a uniform tightening force . As shown in FIG. 2 , the cover plate 100 is further formed with a cover plate exhaust hole 140 corresponding to the medium pressure exhaust hole 54 , and the working fluid in the intermediate compression chamber C3 can be exhausted through the medium pressure exhaust hole 54 and the cover plate exhaust hole 54 . The medium pressure channel of the hole 140 flows to the back pressure chamber 70 . The fixing hole 114 is provided on the outer periphery of the fixed scroll end plate 32, and a central high-pressure recess 36 is provided on the radially inner side of the fixing hole 114. In addition, as shown in FIG. 2, the central high-pressure recess 36 is in fluid communication with the main exhaust port 50. And selectively in fluid communication with the variable volume ratio orifice 52, that is, the working fluid within the central high pressure recess 36 is at a high exhaust pressure. The variable volume ratio orifice 52 is provided with a one-way valve (FIG. 2 shows only a single variable volume ratio orifice, but it is understood that multiple variable volume ratio orifices may be formed as required). The one-way valve allows fluid flow from the compression chamber to the central high pressure recess 36 and prevents fluid flow from the central high pressure recess 36 to the compression chamber. The one-way valve may include a valve plate that covers the variable volume ratio orifice and a valve stop that prevents excessive deformation of the valve plate. The one-way valve may be secured into the fixed scroll end plate 32 by fasteners such as screws.
如图2所示,盖板100包括内环形壁110(也称第一环形壁)和外环形壁130(也称第二环形壁)以及连接内环形壁和外环形壁的连接部150。内环形壁110环绕形成中央腔120,该中央腔120与中央高压凹部36流体连通。背压腔70由内环形壁110、外环形壁130以及连接部150围绕的空间构成并且由设置在其内的密封组件封闭。如图2所示,背压腔70通过中压排气孔54与中间压缩腔C3流体连通,从而形成将定涡旋组件30朝向动涡旋20挤压的力,利用背压腔70中的压力可以有效地将定涡旋组件30和动涡旋20压在一起。As shown in FIG. 2 , the cover plate 100 includes an inner annular wall 110 (also referred to as a first annular wall) and an outer annular wall 130 (also referred to as a second annular wall) and a connecting portion 150 connecting the inner annular wall and the outer annular wall. The inner annular wall 110 circumscribes a central cavity 120 which is in fluid communication with the central high pressure recess 36 . The back pressure chamber 70 is constituted by a space surrounded by the inner annular wall 110 , the outer annular wall 130 and the connecting portion 150 and is closed by a sealing member disposed therein. As shown in FIG. 2 , the back pressure chamber 70 is in fluid communication with the intermediate compression chamber C3 through the medium pressure exhaust hole 54 , thereby forming a force for pressing the fixed scroll assembly 30 toward the movable scroll 20 . The pressure can effectively compress the fixed scroll assembly 30 and the movable scroll 20 together.
在压缩机1的操作期间,工作流体被吸入到压缩机构中并且随着从径向最外位置流动至径向最内位置而被压缩,也就是说,压缩腔中的径向最外侧的压缩腔内工作流体压力最小,径向最内侧的压缩腔即处于涡旋中央位置处的中央压缩腔C1内工作流体压力最大,并且位于径向最外侧位置与最内侧位置之间的中间压缩腔C3的工作流体具有介于最大压力与最小压力之间的中间压力。压缩后的流体通过主排气口50排出至定涡旋端板32的中央高压凹部36。然而,在过度压缩的状态下,压缩机构将工作流体压缩到处于高于应用系统(例如空调系统、冷库系统、低温冷冻系统等)所需的压力,因此,压缩机在过度压缩状态下执行不必要的工作。为了防止过度压缩,流体可以在到达径向最内侧位置之前通过可变容积比孔口52提前排出至中央高压凹部36。具体地,当特定压缩腔中的压力大于或等于应用系统所需的压力时,单向阀能够打开可变容积比孔口52使得该压缩腔中的流体直接排出而不会过压缩。During operation of the compressor 1, the working fluid is drawn into the compression mechanism and compressed as it flows from the radially outermost position to the radially innermost position, that is, the compression of the radially outermost in the compression chamber The working fluid pressure in the cavity is the smallest, and the radial innermost compression cavity, that is, the central compression cavity C1 at the central position of the scroll, has the largest working fluid pressure, and is located between the radially outermost position and the innermost position. The middle compression cavity C3 The working fluid has an intermediate pressure between the maximum pressure and the minimum pressure. The compressed fluid is discharged to the central high pressure recess 36 of the fixed scroll end plate 32 through the main exhaust port 50 . However, in the over-compressed state, the compression mechanism compresses the working fluid to a pressure higher than that required by the application system (such as an air-conditioning system, a cold storage system, a low-temperature refrigeration system, etc.), and therefore, the compressor does not perform in an over-compressed state. necessary work. To prevent overcompression, fluid may be discharged to the central high pressure recess 36 through the variable volume advance orifice 52 before reaching the radially innermost position. Specifically, when the pressure in a particular compression chamber is greater than or equal to the pressure required by the application system, the one-way valve can open the variable volume ratio orifice 52 so that the fluid in that compression chamber is directly discharged without overcompression.
如图2所示,中央高压凹部36与中央腔120流体连通并且具有等于压缩机排出压力的较高压力,定涡旋端板32的径向外侧的空间位于流体吸入腔内且具有等于压缩机吸入压力的较低压力,而背压腔70与中压排气孔54流体连通并且具有介于排出压力与吸入压力之间的中间压力。为了防止中央高压凹部36中的高压流体通过盖板100和定涡旋端板32之间的界面向低压空间泄漏,在盖板100与定涡旋端板32之间设置有密封垫片60。密封垫片60上形成有排气口64以及固定孔66,排气口64和固定孔66分别与定涡旋端板32的中压排气孔54和固定孔114对准。As shown in FIG. 2 , the central high pressure recess 36 is in fluid communication with the central cavity 120 and has a higher pressure equal to the compressor discharge pressure, and the space radially outside of the fixed scroll end plate 32 is located in the fluid suction cavity and has a pressure equal to the compressor discharge pressure. The lower pressure of the suction pressure, while the back pressure chamber 70 is in fluid communication with the intermediate pressure vent 54 and has an intermediate pressure between the discharge pressure and the suction pressure. In order to prevent the high pressure fluid in the central high pressure recess 36 from leaking to the low pressure space through the interface between the cover plate 100 and the fixed scroll end plate 32 , a sealing gasket 60 is provided between the cover plate 100 and the fixed scroll end plate 32 . An exhaust port 64 and a fixing hole 66 are formed on the sealing gasket 60 , and the exhaust port 64 and the fixing hole 66 are respectively aligned with the medium pressure exhaust hole 54 and the fixing hole 114 of the fixed scroll end plate 32 .
如图3中具体所示,多个紧固件124将盖板100和密封垫片60固定在定涡旋组件30上。紧固件124施加的紧固力将密封垫片60夹置在定涡旋组件30的定涡旋端板32之间从而密封两者之间的界面。然而,在压缩机的实际使用中,存在由于定涡旋和动涡旋彼此之间发生磨损而导致涡旋失效的问题,这对压缩机的使用寿命和压缩性能造成不利影响。As specifically shown in FIG. 3 , a plurality of fasteners 124 secure the cover plate 100 and the gasket 60 to the fixed scroll assembly 30 . The tightening force exerted by the fasteners 124 sandwiches the gasket 60 between the fixed scroll end plates 32 of the fixed scroll assembly 30 to seal the interface therebetween. However, in practical use of the compressor, there is a problem of scroll failure due to wear between the fixed scroll and the movable scroll, which adversely affects the service life and compression performance of the compressor.
本申请的发明人经过反复的研究,发现这种问题是由于紧固件与中压排气孔的相对位置导致的。具体而言,一方面,诸如螺钉等紧固件通常布置在定涡旋端板32的外周,以提供足够的空间用以安装单向阀来选择性地打开可变容积比孔口,并且使得紧固件不会妨碍单向阀的正常运行。另一方面,为了向背压腔70提供足够的背压压力,通常中压排气孔54相对于 紧固件(或用于紧固件的固定孔)位于径向内侧的位置。这就造成了紧固件与中压排气孔在径向上的相对偏置,本申请的发明人经过模拟实验计算后发现,紧固件与中压排气孔的这种径向偏置导致密封垫片的一部分受到的紧固力不足从而无法有效地密封定涡旋端板与盖板之间的界面而造成流体泄漏。具体地,密封垫片位于中压排气孔附近的一部分受到的紧固力不足,这使得位于凹部的高压工作流体泄漏到中压排气孔54中并且进一步泄漏到背压腔70,泄漏的高压流体使得背压腔70的压力升高,这进一步导致定涡旋组件30朝向动涡旋20挤压的轴向压力大幅增加,从而造成涡旋之间发生磨损。After repeated research, the inventor of the present application found that this problem is caused by the relative position of the fastener and the medium pressure vent. Specifically, on the one hand, fasteners, such as screws, are typically arranged on the outer periphery of the fixed scroll end plate 32 to provide sufficient space for installing a one-way valve to selectively open the variable volume ratio orifice and to allow The fasteners will not interfere with the proper operation of the check valve. On the other hand, in order to provide sufficient back pressure to the back pressure chamber 70, the medium pressure vent hole 54 is generally located radially inward with respect to the fastener (or the fixing hole for the fastener). This results in the relative offset between the fastener and the medium-pressure vent hole in the radial direction. The inventors of the present application have found through simulation experiments that the radial offset between the fastener and the medium-pressure vent hole leads to A portion of the gasket is not sufficiently tightened to effectively seal the interface between the fixed scroll end plate and the cover plate, resulting in fluid leakage. Specifically, a portion of the sealing gasket located near the medium-pressure vent hole receives insufficient tightening force, which causes the high-pressure working fluid located in the recess to leak into the medium-pressure vent hole 54 and further leak into the back pressure cavity 70 . The high-pressure fluid increases the pressure of the back pressure chamber 70 , which further causes a substantial increase in the axial pressure of the fixed scroll assembly 30 pressing toward the movable scroll 20 , thereby causing wear between the scrolls.
为了解决上述问题,本发明人构想出了一种改进的压缩机结构,该压缩机能够增加强盖板与定涡旋端板的密封,从而防止因高压工作流体泄漏导致的涡旋磨损。具体地,在盖板与定涡旋端板之间的接触区域中设置有密封加强结构,密封加强结构在此限定出密封加强区域,包括中压排气孔的中压通道穿过该密封加强区域,从而通过对中压排气孔进行加强密封来防止工作流体从中央高压凹部经由接触区域泄漏至背压腔。In order to solve the above problems, the present inventors conceived an improved compressor structure, which can increase the sealing between the strong cover plate and the fixed scroll end plate, thereby preventing scroll wear caused by leakage of high-pressure working fluid. Specifically, a sealing reinforcement structure is provided in the contact area between the cover plate and the fixed scroll end plate, and the sealing reinforcement structure defines a sealing reinforcement area here, and the medium pressure channel including the medium pressure exhaust hole passes through the sealing reinforcement area, so as to prevent the leakage of working fluid from the central high pressure recess to the back pressure cavity through the contact area by reinforced sealing of the medium pressure exhaust hole.
图4a和图4b分别示出了根据本公开的第一实施方式的压缩机的定涡旋组件的剖视图及分解立体图。根据本公开的第一实施方式的压缩机与根据对比示例的压缩机构造基本相同,在此将不再赘述,其不同之处仅在于本公开的第一实施方式的压缩机还包括固定在中压排气孔54中的带孔紧固件80。带孔紧固件80可以以例如螺纹连接、过盈配合等任何适当的方式固定在中压排气孔54中。带孔紧固件80形成有与中压排气孔54以及背压腔70流体连通的纵向通孔。带孔紧固件80施加的紧固力将其周围的密封垫片紧密地夹置在盖板与定涡旋端板之间,由该带孔紧固件80和密封垫片构成密封加强结构,以此方式,带孔紧固件80可以在其本身位置及其周围区域限定出密封加强区域,在密封加强区域中,带孔紧固件80直接作用在中压排气孔54处,因此能够显著提高位于中压排气孔54附近区域的密封垫片受到的紧固力,从而能够防止高压的工作流体泄漏到中压排气孔54并且进而泄漏至背压腔70,避免定涡旋和动涡旋的磨损失效。由此,提供了一种结构简单、可操作性强且成本低廉的改进方案。此外,通过增大紧固件的尺寸(例如增大紧固头部的尺寸)可以进一步增大紧固件施加的紧固力。4a and 4b respectively show a cross-sectional view and an exploded perspective view of the fixed scroll assembly of the compressor according to the first embodiment of the present disclosure. The structure of the compressor according to the first embodiment of the present disclosure is basically the same as that of the compressor according to the comparative example, which will not be repeated here. The only difference is that the compressor of the first embodiment of the present disclosure further includes a Press the holed fastener 80 in the vent hole 54 . The holed fastener 80 may be secured in the medium pressure vent hole 54 in any suitable manner, such as a threaded connection, an interference fit, or the like. The perforated fastener 80 is formed with a longitudinal through hole in fluid communication with the medium pressure vent 54 and the back pressure cavity 70 . The tightening force exerted by the perforated fastener 80 tightly sandwiches the surrounding sealing gasket between the cover plate and the fixed scroll end plate, and the perforated fastener 80 and the gasket constitute a sealing reinforcement structure , in this way, the perforated fastener 80 can define a seal-enhanced area at its own location and its surrounding area, in which the perforated fastener 80 acts directly at the medium pressure vent 54, thus The tightening force of the sealing gasket located in the vicinity of the medium pressure exhaust hole 54 can be significantly increased, thereby preventing the high-pressure working fluid from leaking to the medium pressure exhaust hole 54 and then to the back pressure cavity 70, avoiding fixed scrolls and wear failure of the orbiting scroll. Thus, an improved solution with simple structure, strong operability and low cost is provided. Additionally, the tightening force exerted by the fastener can be further increased by increasing the size of the fastener (eg, increasing the size of the tightening head).
在本公开的第一实施方式的压缩机中,密封件不限于图3中示出的一体的密封垫片60,而是可以采用任何其他适当的形式。图5示出了设置有替代性的密封垫片的定涡旋组件的俯视图,其中,为了清楚起见,移除了定涡旋的一些部件。参照图5,代替密封垫片,可以采用包括围绕中压排气孔54的第一O形密封圈62b和设置在中压排气孔54与固定孔114之间的第二O形密封圈64b。在此情况下,密封加强结构包括围绕中压通道设置在盖板与定涡旋端部接触区域中的第一O形密封圈62b,从而在第一O形密封圈62b处及其内侧区域限定出密封加强区域。尽管在此示出了盖板与定涡旋端板之间设置有密封垫片或密封圈的实施方式,但是可以理解的是,在盖板与定涡旋端板之间的间隙非常小的情况下,也可以省略密封垫片或密封圈,直接利用包括带孔紧固件80和主紧固件124保持盖板与定涡旋端部的密封。此外,还应当指出的是尽管在本申请中示意性地描述了中央高压凹部36形成在定涡旋端板32的顶面,但是本领域技术人员应该理解,本公开不限于此,例如,可以替代性地将凹部形成在盖板100的下侧,而将定涡旋端板32的顶面形成为平面状。或者,还可以在定涡旋端板32的顶面和盖板100下侧均形成有凹部。只要能够在盖板和定涡旋端板之间提供压力等于涡旋压缩机的排气压力的高压排气区域即可,该高压排气区域与主排气口50流体连通并且选择性地与可变容积比孔口52流体连通。In the compressor of the first embodiment of the present disclosure, the sealing member is not limited to the one-piece sealing gasket 60 shown in FIG. 3 , but may take any other suitable form. Figure 5 shows a top view of a fixed scroll assembly provided with an alternative gasket, with some components of the fixed scroll removed for clarity. Referring to FIG. 5 , in place of the gasket, a first O-ring 62 b surrounding the medium-pressure vent hole 54 and a second O-ring 64 b disposed between the medium-pressure vent hole 54 and the fixing hole 114 may be used . In this case, the seal-enhancing structure includes a first O-ring 62b disposed around the medium-pressure passage in the contact area of the cover plate with the end of the fixed scroll, so that the first O-ring 62b and its inner area define out of the seal reinforcement area. Although an embodiment in which a gasket or a sealing ring is provided between the cover plate and the fixed scroll end plate is shown here, it is understood that the gap between the cover plate and the fixed scroll end plate is very small In some cases, the sealing gasket or the sealing ring can also be omitted, and the sealing between the cover plate and the end of the fixed scroll can be directly maintained by the fasteners 80 with holes and the main fasteners 124 . In addition, it should also be noted that although it is schematically described in the present application that the central high pressure recess 36 is formed on the top surface of the fixed scroll end plate 32, those skilled in the art should understand that the present disclosure is not limited thereto, for example, it can be Alternatively, the concave portion is formed on the lower side of the cover plate 100, and the top surface of the fixed scroll end plate 32 is formed in a flat shape. Alternatively, recesses may be formed on both the top surface of the fixed scroll end plate 32 and the lower side of the cover plate 100 . As long as it is possible to provide a high pressure discharge region between the cover plate and the fixed scroll end plate with a pressure equal to the discharge pressure of the scroll compressor, the high pressure discharge region is in fluid communication with the main discharge port 50 and selectively with The variable volume ratio orifice 52 is in fluid communication.
下面,将参照图6-7对根据本公开的第二实施方式的压缩机的定涡旋组件30a进行详细说明。Hereinafter, the fixed scroll assembly 30 a of the compressor according to the second embodiment of the present disclosure will be described in detail with reference to FIGS. 6-7 .
定涡旋组件30a与根据第一实施方式和对比示例的定涡旋组件30的结构基本相同,以下将仅对其不同之处描述。如图6所示,中压通道的设置在定涡旋端板32a的部分包括第一轴向部段542a、第二轴向部段544a、以及横向连接部段546a。第一轴向部段542a沿压缩机的轴向方向延伸并且连接中间压缩腔C3。第二轴向部段544a沿轴向方向延伸至定涡旋端板32a的面向盖板100的表面并且形成中压排气孔54a,中压排气孔54a与固定孔114(如图7所示)到定涡旋的轴线的径向距离大致相同,因此中压排气孔54a与固定孔114位于同一环形区域。横向连接部段546a可以沿与压缩机的轴向方向垂直的横向方向延伸并且连接第一轴向部段542a和第二轴向部段544a。第一轴向部段542a贯穿定涡旋端板32a延伸并且在其靠近中央高压凹部36的端部处设置有堵头210以防止工作流体从中压排气通路泄漏至中央高压凹部36。横向连接部段546a具有贯穿定涡旋端板32a的外端部, 横向连接部段546a与第二轴向部段544a的交点为P,横向连接部段546a在交点P的径向外侧设置有堵头220以防止工作流体从从中压排气通路泄漏至流体吸入腔。由于横向连接部段546位于交点P径向内侧的部分是形成中压排气通路所必须的,而位于交点P径向外侧的部分是因加工工艺产生的无效部分,因此,优选地,堵头320可以设置在该无效部分中靠近交点P处以减小压缩机的余隙容积。The fixed scroll assembly 30 a has substantially the same structure as the fixed scroll assembly 30 according to the first embodiment and the comparative example, and only the differences will be described below. As shown in FIG. 6 , the portion of the intermediate pressure passage disposed on the fixed scroll end plate 32a includes a first axial section 542a, a second axial section 544a, and a transverse connecting section 546a. The first axial section 542a extends in the axial direction of the compressor and connects the intermediate compression chamber C3. The second axial section 544a extends in the axial direction to the surface of the fixed scroll end plate 32a facing the cover plate 100 and forms the intermediate pressure exhaust hole 54a, the intermediate pressure exhaust hole 54a and the fixing hole 114 (as shown in FIG. 7 ). The radial distance to the axis of the fixed scroll is approximately the same, so the medium pressure exhaust hole 54a and the fixed hole 114 are located in the same annular area. The transverse connection section 546a may extend in a transverse direction perpendicular to the axial direction of the compressor and connect the first axial section 542a and the second axial section 544a. The first axial section 542a extends through the fixed scroll end plate 32a and is provided with a plug 210 at its end proximate the central high pressure recess 36 to prevent leakage of working fluid from the medium pressure exhaust passage to the central high pressure recess 36 . The transverse connection section 546a has an outer end penetrating the fixed scroll end plate 32a, the intersection point of the transverse connection section 546a and the second axial section 544a is P, and the transverse connection section 546a is provided with a radially outer side of the intersection P. Plug 220 to prevent leakage of working fluid from the medium pressure exhaust passage to the fluid suction chamber. Since the part of the transverse connecting section 546 located on the radially inner side of the intersection P is necessary to form the medium-pressure exhaust passage, and the part located on the radially outer side of the intersection P is an invalid part due to the processing process, it is preferable that the plug is 320 may be placed in the dead portion near the intersection point P to reduce the clearance volume of the compressor.
参照图7,定涡旋端板上形成有环形的导气槽310,固定孔114和中压排气孔54a位于该导气槽310中。导气槽310的径向外侧和内侧分别设置有容纳第一密封环410和第二密封环420的第一密封槽320和第二密封槽330。第一密封槽320和第二密封槽330可以布置成与导气槽310相邻。密封环可以示例性地包括O型密封圈以及任何其他适当的密封垫片。Referring to FIG. 7 , an annular air guide groove 310 is formed on the fixed scroll end plate, and the fixing hole 114 and the medium pressure exhaust hole 54a are located in the air guide groove 310 . A first sealing groove 320 and a second sealing groove 330 for accommodating the first sealing ring 410 and the second sealing ring 420 are respectively provided on the radially outer side and the inner side of the air guide groove 310 . The first sealing groove 320 and the second sealing groove 330 may be arranged adjacent to the air guide groove 310 . The sealing ring may illustratively include an O-ring and any other suitable sealing gasket.
盖板100a与盖板100的结构基本相同,其不同之处仅在于盖板的盖板排气孔140a与固定孔128到定涡旋的轴线的径向距离相同。The structure of the cover plate 100a is basically the same as that of the cover plate 100, and the only difference is that the radial distance between the cover plate exhaust hole 140a of the cover plate and the fixed hole 128 to the axis of the fixed scroll is the same.
参照图6和图7,在根据本公开的第二实施方式的定涡旋组件30a中,中间压缩腔C3的工作流体从第一轴向部段542a流动至横向连接部段546a,此后通过第二轴向部段544a流动进入导气槽310中,最后工作流体从导气槽310穿过盖板排气孔140a(图6中未示出)进入背压腔70。而位于径向内侧的第一密封环410防止中央高压凹部36的高压工作流体流动至导气槽310,并且位于径向外侧的第二密封环420防止导气槽310中的中压工作流体流动至吸气压力腔。6 and 7, in the fixed scroll assembly 30a according to the second embodiment of the present disclosure, the working fluid of the intermediate compression chamber C3 flows from the first axial section 542a to the transverse connecting section 546a, and thereafter through the second The two axial sections 544a flow into the air guide groove 310, and finally the working fluid enters the back pressure chamber 70 from the air guide groove 310 through the cover plate exhaust hole 140a (not shown in FIG. 6). While the radially inner first seal ring 410 prevents the high pressure working fluid of the central high pressure recess 36 from flowing to the air guide groove 310 , and the radially outer second seal ring 420 prevents the medium pressure working fluid in the air guide groove 310 from flowing to the suction pressure chamber.
在根据本公开的第二实施方式的定涡旋中,第一密封环410和第二密封环420布置在主紧固件124周围的区域,主紧固件124可以对第一密封环和第二密封环及其之间的区域施加充分的紧固力,因此包括第一密封环和第二密封环的密封加强结构在第一密封环和第二密封环之间限定密封加强区域。包括中压排气孔54a的中压通道位于该密封加强区域内。具体地,如图7所示,由于中压排气孔54a与固定孔114到定涡旋的轴线的径向距离相同而没有发生径向偏置,因此,中压排气孔54a可以位于第一密封环和第二密封环之间的密封加强区域内。以此方式,使得包括中压排气孔54a的中压通道穿过密封加强区域,从而通过对中压排气孔进行加强密封来防止工作流体从中央高压凹部经由接触区域泄漏至背压腔,由此防止定涡旋 和动涡旋的磨损失效。In the fixed scroll according to the second embodiment of the present disclosure, the first seal ring 410 and the second seal ring 420 are arranged in a region around the main fastener 124, and the main fastener 124 may have an impact on the first seal ring and the second seal ring 420. The two seal rings and the area between them exert sufficient tightening force, so the seal reinforcement structure including the first seal ring and the second seal ring defines a seal reinforcement area between the first seal ring and the second seal ring. The medium pressure channel including the medium pressure vent hole 54a is located within this seal enhancement area. Specifically, as shown in FIG. 7, since the radial distance between the medium pressure exhaust hole 54a and the fixed hole 114 to the axis of the fixed scroll is the same without radial offset, the medium pressure exhaust hole 54a can be located in the first In the seal-enhancing area between the first sealing ring and the second sealing ring. In this way, the medium pressure passage including the medium pressure vent hole 54a is made to pass through the seal reinforcement area, thereby preventing the leakage of the working fluid from the central high pressure recess to the back pressure cavity via the contact area by reinforced sealing of the medium pressure vent hole, Thereby, the wear failure of the fixed scroll and the movable scroll is prevented.
此外,在根据本公开的第二实施方式的定涡旋中,由于使用环形的导气槽310将处于中间压缩腔的工作流体引入背压腔70中,定涡旋端板32a的中压排气孔54a以及盖板的盖板排气孔140a可以在布置周向上任意位置,无需使用防呆设计进行对准,简化了组装过程,并且还可以提高盖板和密封垫片的通用性。具体地,在根据对比例示例以及第一实施方式的定涡旋中,为了使处于中间压缩腔的工作流体引入背压腔70中,需要将定涡旋端板32的中压排气孔54、密封垫片60的排气口64以及盖板100的盖板排气孔对准,从而形成中压通道。为此,需要在密封垫片60以及定涡旋端板32上提供相应的防呆设计,图8示出了根据对比示例的压缩机中密封垫片及定涡旋端板的防呆设计的示例,如图8所示,密封垫片60上具有防呆特征68,并且定涡旋端板32上具有对应的防呆特征38以使定涡旋端板32的中压排气孔54与密封垫片60中的排气孔对准。由于不同的定涡旋的中压排气孔的位置不同,盖板和密封垫片针对特定的定涡旋单独设计以与不同中压排气孔设计相匹配,这使得盖板和密封垫片无法通用。而在对涡旋概念设计阶段,为了提高压缩机的性能和降低涡旋轴向力,中压排气孔位置会不断调整改变,每一次调整改变排气孔位置都需要定制新的密封垫片和盖板,这显著地增加了设计成本,降低了新产品开发的速度。同时,随着新产品的开发,盖板和密封垫片的数量不断增加,这些盖板和密封垫片的外形特征相差很小,很容易造成混料,影响正常生产。而在根据本公开的第二实施方式的定涡旋中,由于定涡旋和盖板的中压排气孔可以布置在周向上任意位置无需彼此对准,因此,同一套盖板和密封垫片可以适用于具有不同的中压排气孔的定涡旋,由此可以非常方便的调整定涡旋中压排气孔的位置而无需要更换新的密封垫片和盖板。In addition, in the fixed scroll according to the second embodiment of the present disclosure, since the annular air guide groove 310 is used to introduce the working fluid in the intermediate compression chamber into the back pressure chamber 70, the middle pressure discharge of the fixed scroll end plate 32a The air hole 54a and the cover plate exhaust hole 140a of the cover plate can be arranged at any position in the circumferential direction, without using a foolproof design for alignment, which simplifies the assembly process, and can also improve the versatility of the cover plate and the sealing gasket. Specifically, in the fixed scroll according to the comparative example and the first embodiment, in order to introduce the working fluid in the intermediate compression chamber into the back pressure chamber 70 , the intermediate pressure exhaust hole 54 of the fixed scroll end plate 32 needs to be , the exhaust port 64 of the sealing gasket 60 and the cover plate exhaust hole of the cover plate 100 are aligned to form a medium pressure channel. To this end, it is necessary to provide corresponding foolproof designs on the sealing gasket 60 and the fixed scroll end plate 32. FIG. 8 shows the foolproof design of the sealing gasket and the fixed scroll end plate in the compressor according to the comparative example. For example, as shown in FIG. 8 , the gasket 60 has a foolproof feature 68 on it, and the fixed scroll end plate 32 has a corresponding foolproof feature 38 so that the medium pressure exhaust hole 54 of the fixed scroll end plate 32 and the The vent holes in the gasket 60 are aligned. Due to the different positions of the medium pressure exhaust holes of different fixed scrolls, the cover plate and gasket are individually designed for specific fixed scrolls to match the design of different medium pressure exhaust holes, which makes the cover plate and gasket Not universal. In the design stage of the scroll concept, in order to improve the performance of the compressor and reduce the axial force of the scroll, the position of the medium pressure exhaust hole will be continuously adjusted and changed, and a new gasket needs to be customized every time the position of the exhaust hole is adjusted and changed. and cover plates, which significantly increase design costs and reduce the speed of new product development. At the same time, with the development of new products, the number of cover plates and sealing gaskets is increasing. The shape characteristics of these cover plates and sealing gaskets are very different, which can easily cause mixing and affect normal production. In the fixed scroll according to the second embodiment of the present disclosure, since the medium-pressure exhaust holes of the fixed scroll and the cover plate can be arranged at any position in the circumferential direction without being aligned with each other, the same set of cover plate and gasket The plate can be applied to fixed scrolls with different medium pressure exhaust holes, so that the position of the fixed scroll medium pressure exhaust holes can be easily adjusted without the need to replace new sealing gaskets and cover plates.
图9示出了根据本公开的第三实施方式的定涡旋组件30b的剖视图。定涡旋组件30b与根据本公开的第二实施方式的定涡旋组件30a的结构基本相同,其不同之处仅在于导气槽310b形成在盖板100b的下侧,而将定涡旋端板32的顶面形成为平面状,从而有利于定涡旋上平面的空间布局,降低定涡旋的加工制造难度。本领域技术人员应该理解,本公开不限于此,导气槽还可以同时形成在定涡旋端板32的顶面和盖板100下侧。FIG. 9 shows a cross-sectional view of a fixed scroll assembly 30b according to a third embodiment of the present disclosure. The fixed scroll assembly 30b is basically the same in structure as the fixed scroll assembly 30a according to the second embodiment of the present disclosure, except that the air guide groove 310b is formed on the lower side of the cover plate 100b, and the fixed scroll end The top surface of the plate 32 is formed in a plane shape, which is favorable for the spatial layout of the upper plane of the fixed scroll and reduces the difficulty of processing and manufacturing the fixed scroll. Those skilled in the art should understand that the present disclosure is not limited thereto, and the air guide grooves may also be formed on the top surface of the fixed scroll end plate 32 and the lower side of the cover plate 100 at the same time.
尽管上文已经具体描述了本公开的各种实施方式和变型,但是本领域 技术人员应该理解,本公开并不局限于上述具体的实施方式和变型而是可以包括其他各种可能的组合和结合。在不偏离本公开的实质和范围的情况下可由本领域的技术人员实现其他的变型和变体。所有这些变型和变体都落入本公开的范围内。而且,所有在此描述的构件都可以由其他技术性上等同的构件来代替。Although various embodiments and modifications of the present disclosure have been specifically described above, those skilled in the art should understand that the present disclosure is not limited to the above-mentioned specific embodiments and modifications but may include other various possible combinations and combinations. . Other modifications and variations can be effected by those skilled in the art without departing from the spirit and scope of the present disclosure. All such modifications and variations fall within the scope of this disclosure. Furthermore, all components described herein may be replaced by other technically equivalent components.
Claims (11)
- 一种涡旋压缩机构,包括:A scroll compression mechanism, comprising:动涡旋(20);以及an orbiting scroll (20); and定涡旋组件,所述定涡旋组件包括定涡旋(30,30a,30b)和盖板(100,100a,100b),所述定涡旋与所述动涡旋接合而限定出一系列压缩腔,所述一系列压缩腔包括中央压缩腔(C1)和中间压缩腔(C3),所述定涡旋包括定涡旋端板(32,32a),所述盖板固定在所述定涡旋端板(32,32a)的一侧,使得在所述盖板与所述定涡旋端板之间限定出能够与所述中央压缩腔流体连通的中央高压凹部(36),在所述盖板的背离所述定涡旋的一侧设置有背压腔(70),所述定涡旋组件还设置有中压通道,所述中压通道将所述中间压缩腔与所述背压腔流体连通,A fixed scroll assembly comprising a fixed scroll (30, 30a, 30b) and a cover plate (100, 100a, 100b), the fixed scroll in engagement with the orbiting scroll to define a series of compressions The series of compression chambers includes a central compression chamber (C1) and an intermediate compression chamber (C3), the fixed scroll includes fixed scroll end plates (32, 32a), and the cover plate is fixed to the fixed scroll One side of the swirl end plate (32, 32a), so that a central high pressure recess (36) that can be fluidly communicated with the central compression chamber is defined between the cover plate and the fixed scroll end plate, in the A back pressure chamber (70) is provided on the side of the cover plate away from the fixed scroll, and the fixed scroll assembly is further provided with a medium pressure channel, and the medium pressure channel connects the intermediate compression chamber with the back pressure cavity in fluid communication,其特征在于,在所述盖板与所述定涡旋端板之间设置有密封加强结构,所述密封加强结构限定出密封加强区域,所述中压通道穿过所述密封加强区域,从而防止工作流体从所述中央高压凹部泄漏至所述中压通道。It is characterized in that a sealing reinforcement structure is provided between the cover plate and the fixed scroll end plate, the sealing reinforcement structure defines a sealing reinforcement area, and the medium pressure channel passes through the sealing reinforcement area, so as to The leakage of working fluid from the central high pressure recess to the medium pressure passage is prevented.
- 根据权利要求1所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 1, wherein:所述中压通道包括设置在所述定涡旋端板中的中压排气孔(54)和设置在所述盖板中的盖板排气孔(140),所述密封加强结构包括设置有纵向通孔的带孔紧固件(80),所述带孔紧固件穿过所述盖板排气孔(140)并紧固在所述中压排气孔中,使得在所述带孔紧固件处及其周围区域限定出所述密封加强区域,并且使得所述带孔紧固件在将所述盖板紧固至所述定涡旋端板的同时允许所述中间压缩腔与所述背压腔经由所述纵向通孔而流体连通。The medium pressure channel includes a medium pressure exhaust hole (54) arranged in the fixed scroll end plate and a cover plate exhaust hole (140) arranged in the cover plate, and the sealing strengthening structure includes a There is a holed fastener (80) with a longitudinal through hole, the holed fastener passes through the cover plate exhaust hole (140) and is fastened in the medium pressure exhaust hole, so that in the The holed fastener at and around the area defines the seal enhancement area and allows the holed fastener to allow the intermediate compression while securing the cover plate to the fixed scroll end plate A cavity is in fluid communication with the back pressure cavity via the longitudinal through hole.
- 根据权利要求2所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 2, wherein:所述密封加强结构还包括至少设置在所述带孔紧固件周围的密封垫片或密封圈。The seal-enhancing structure further includes a sealing gasket or a sealing ring disposed at least around the perforated fastener.
- 根据权利要求2所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 2, wherein:所述定涡旋组件还设置有主紧固件(124),所述主紧固件布置在所述中压通道的径向外侧并且将所述盖板固定至所述定涡旋端板。The fixed scroll assembly is also provided with primary fasteners (124) that are disposed radially outside of the intermediate pressure passage and secure the cover plate to the fixed scroll end plate.
- 根据权利要求1所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 1, wherein:所述密封加强结构包括设置在所述中压通道的径向内侧的第一密封环(410)和所述中压通道的径向外侧的第二密封环(420),使得在所述第一密封环(410)与所述第二密封环(420)之间限定出所述密封加强区域。The seal strengthening structure includes a first seal ring (410) disposed on the radially inner side of the medium-pressure channel and a second seal ring (420) on the radially outer side of the medium-pressure channel, so that in the first The seal strengthening area is defined between the seal ring (410) and the second seal ring (420).
- 根据权利要求5所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 5, wherein:所述定涡旋组件还设置有主紧固件(124),所述主紧固件和所述中压通道均位于所述密封加强区域中并且所述主紧固件将所述盖板固定至所述定涡旋端板。The fixed scroll assembly is also provided with a main fastener (124), the main fastener and the intermediate pressure channel are both located in the seal-enhancing area and the main fastener fixes the cover plate to the fixed scroll end plate.
- 根据权利要求5所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 5, wherein:在所述密封加强区域中,所述盖板的面向所述定涡旋端板的表面和所述定涡旋端板的面向所述盖板的表面中的一者或两者设置有环形的导气槽(310),所述中压通道包括设置在所述定涡旋端板中的中压排气孔(54)和设置在所述盖板中的盖板排气孔,所述中压排气孔和所述盖板排气孔均开口于所述导气槽。In the seal enhancement region, one or both of the surface of the cover plate facing the fixed scroll end plate and the surface of the fixed scroll end plate facing the cover plate are provided with annular An air guide groove (310), the medium pressure channel includes a medium pressure exhaust hole (54) arranged in the fixed scroll end plate and a cover plate exhaust hole arranged in the cover plate, the middle pressure exhaust hole (54) Both the pressure vent hole and the cover plate vent hole are opened in the air guide groove.
- 根据权利要求5所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to claim 5, wherein:所述主紧固件为多个并且在周向上均匀地布置。The main fasteners are plural and uniformly arranged in the circumferential direction.
- 根据权利要求1至8中任一项所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to any one of claims 1 to 8, wherein:所述中压通道的设置在所述定涡旋端板中的部分包括与所述中间压缩腔连接的第一轴向部段(542a)、开口于所述定涡旋端板的面向所述盖板的表面的第二轴向部段(544a)、以及连接所述第一轴向部段(542a)与所述 第二轴向部段(544a)的横向连接部段(546a)。The portion of the intermediate pressure passage disposed in the fixed scroll end plate includes a first axial section (542a) connected with the intermediate compression chamber, and a portion of the fixed scroll end plate that is open to the fixed scroll end plate and faces the A second axial section (544a) of the surface of the cover plate, and a transverse connecting section (546a) connecting said first axial section (542a) with said second axial section (544a).
- 根据权利要求1至8中任一项所述的涡旋压缩机构,其特征在于,The scroll compression mechanism according to any one of claims 1 to 8, wherein:在所述定涡旋端板中设置有可变容积比孔口(52),并且在所述中央高压凹部中设置有用于选择性地开闭所述可变容积比孔口的单向阀。A variable volume ratio orifice (52) is provided in the fixed scroll end plate, and a check valve for selectively opening and closing the variable volume ratio orifice is provided in the central high pressure recess.
- 一种涡旋压缩机,其特征在于,所述涡旋压缩机包括根据权利要求1至10中任一项所述的涡旋压缩机构。A scroll compressor, characterized in that the scroll compressor comprises the scroll compression mechanism according to any one of claims 1 to 10.
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CN202021231482.9U CN212717168U (en) | 2020-06-29 | 2020-06-29 | Scroll compression mechanism and scroll compressor |
CN202010603159.8A CN113931842A (en) | 2020-06-29 | 2020-06-29 | Scroll compression mechanism and scroll compressor |
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