WO2021260793A1 - Connecting bracket - Google Patents

Connecting bracket Download PDF

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Publication number
WO2021260793A1
WO2021260793A1 PCT/JP2020/024601 JP2020024601W WO2021260793A1 WO 2021260793 A1 WO2021260793 A1 WO 2021260793A1 JP 2020024601 W JP2020024601 W JP 2020024601W WO 2021260793 A1 WO2021260793 A1 WO 2021260793A1
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WO
WIPO (PCT)
Prior art keywords
power generation
generation panel
photovoltaic power
metal fitting
connecting metal
Prior art date
Application number
PCT/JP2020/024601
Other languages
French (fr)
Japanese (ja)
Inventor
雄司 内山
正樹 竹山
祥一 丸山
恵佑 小土橋
Original Assignee
ネクストエナジー・アンド・リソース株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ネクストエナジー・アンド・リソース株式会社 filed Critical ネクストエナジー・アンド・リソース株式会社
Priority to PCT/JP2020/024601 priority Critical patent/WO2021260793A1/en
Priority to JP2020545750A priority patent/JP6822722B1/en
Publication of WO2021260793A1 publication Critical patent/WO2021260793A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/10Supporting structures directly fixed to the ground
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to a connecting metal fitting used by interposing between a photovoltaic power generation panel and a photovoltaic power generation panel installation mount when the photovoltaic power generation panel is attached to the photovoltaic power generation panel installation mount.
  • photovoltaic power generation panels have a structure in which multiple cells arranged are sandwiched between resin or tempered glass, and the outer circumference is reinforced with a metal frame, and the girder is placed on top of the support piles placed in the ground. It is used by attaching it to a stand for installing a photovoltaic power generation panel, which has a structure in which crosspieces assembled in a shape are connected.
  • the back side of the frame (the opposite side of the light collecting surface on which the cells are arranged) is formed so as to have a flange inward so that the frame can be stably placed on the crosspiece of the gantry.
  • the photovoltaic power generation panel to be replaced When it becomes necessary to replace the photovoltaic power generation panel due to damage or failure, as shown in FIG. 7, the photovoltaic power generation panel to be replaced is removed from the gantry, and a new photovoltaic power generation panel is installed as described above. It will be reattached by the fixing method. However, if the model number of the photovoltaic power generation panel to be replaced is different from that of the new photovoltaic power generation panel, the position of the mounting hole may be different. There is a problem that the mounting holes of the new PV panel to be replaced are not aligned.
  • the present invention has been made based on the above-mentioned circumstances, and regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the pedestal side for installing the photovoltaic power generation panel, the photovoltaic power generation panel
  • the purpose is to provide a connecting metal fitting that enables the solar power generation panel to be attached to a stand for installation.
  • the photovoltaic power generation panel when the photovoltaic power generation panel is attached to the photovoltaic power generation panel installation mount, the photovoltaic power generation panel is interposed between the photovoltaic power generation panel and the photovoltaic power generation panel installation mount.
  • It is a connecting metal fitting fixed to each of the photovoltaic power generation panel and the frame for installing the photovoltaic power generation panel by using a hexagon bolt, and is provided with two mounting grooves that open in opposite directions, and each of the two mounting grooves is provided.
  • the bottom surface portion a pair of side surface portions extending from both ends of the bottom surface portion so as to face each other, and each end portion of the pair of side surface portions extend in parallel with the bottom surface portion and in a direction approaching each other.
  • a connecting metal fitting having a pair of top surface portions to be formed (Invention 1).
  • the connecting metal fittings are arranged so that one of the two mounting grooves is directed to the photovoltaic power generation panel side and the other mounting groove is directed to the photovoltaic power generation panel installation mount side.
  • Fit the head of the hexagon bolt into each mounting groove and connect the connecting bracket and the photovoltaic power generation panel with the hexagon bolt and nut so as to sandwich the top surface of one mounting groove and the frame of the photovoltaic power generation panel. Tighten the connecting bracket and the photovoltaic panel installation mount with hexagon bolts and nuts so as to sandwich the top surface of the other mounting groove and the PV panel installation mount.
  • the photovoltaic power generation panel can be mounted on the photovoltaic power generation panel installation mount regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the photovoltaic power generation panel installation mount side. ..
  • each of the two mounting grooves may be formed linearly (invention 2).
  • the two mounting grooves may be formed in parallel (invention 3).
  • the two mounting grooves may be formed so as not to overlap in a plan view (Invention 4).
  • each of the two mounting grooves may have a C-shaped cross-sectional view (Invention 5).
  • the connecting metal fitting may have an S-shaped cross-sectional view (Invention 6).
  • the connecting metal fitting may have a shape symmetrical in terms of cross-sectional viewpoint (Invention 7).
  • the separation distance between the pair of side surfaces of the mounting groove is equal to or larger than the width across flats of the head of the hexagon bolt, and the pair of heads of the hexagon bolt is paired. It is preferably smaller than the angular distance (Invention 8).
  • the pair of side surface portions of the mounting groove can hold the head of the hexagon bolt non-rotatably, it is used for installing a photovoltaic power generation panel of a photovoltaic power generation panel using a connecting metal fitting.
  • the mounting work on the gantry can be performed stably, and the mounting state can be stabilized.
  • the separation distance between the pair of top surface portions of the mounting groove is equal to or larger than the shaft diameter of the shaft portion of the hexagon bolt, and the two surfaces of the head portion of the hexagon bolt. It is preferably smaller than the width (Invention 9).
  • the photovoltaic power generation panel can be mounted on the photovoltaic power generation panel installation mount regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the photovoltaic power generation panel installation mount side. Can be attached to.
  • (A) is an explanatory diagram showing the position of the mounting hole in the frame of the photovoltaic power generation panel (new panel) to be replaced and newly mounted, and (b) is the photovoltaic power generation panel (old panel) to be replaced due to a failure or the like. It is explanatory drawing which shows the position of the mounting hole in the frame of). It is explanatory drawing which shows the state which the old panel was removed from the stand for installing the photovoltaic power generation panel. It is explanatory drawing which shows the state which attached the new panel to the stand for installing the photovoltaic power generation panel by using the connecting metal fitting which concerns on this embodiment. It is explanatory drawing which shows the state of removing one solar power generation panel to be exchanged from the stand for installing a solar power generation panel.
  • the connecting metal fitting 1 has a slightly thick plate shape having a substantially rectangular shape in a plan view, and when the photovoltaic power generation panel is attached to the stand for installing the photovoltaic power generation panel, it is combined with the photovoltaic power generation panel. It is interposed between the pedestal for installing the photovoltaic power generation panel and fixed to each of the photovoltaic power generation panel and the pedestal for installing the photovoltaic power generation panel using hexagon bolts. As shown in FIGS. 1A and 1B, the connecting metal fitting 1 includes two mounting grooves (first mounting groove 11a and second mounting groove 11b) that open in opposite directions. In the description of the present embodiment, as shown in FIG.
  • the direction in which the mounting grooves 11a and 11b of the connecting metal fitting 1 are formed is the x direction
  • the direction orthogonal to the mounting grooves 11a and 11b is the y direction
  • the thickness is the direction in which the mounting grooves 11a and 11b of the connecting metal fitting 1 are formed.
  • the direction may be referred to as the z direction.
  • the first mounting groove 11a and the second mounting groove 11b of the connecting metal fitting 1 are formed so as to open in opposite directions to each other, and the connecting metal fitting 1 is provided between the photovoltaic power generation panel and the stand for installing the photovoltaic power generation panel.
  • the first mounting groove 11a faces the photovoltaic power generation panel side
  • the second mounting groove 11b faces the photovoltaic power generation panel installation mount side.
  • the first mounting groove 11a is configured to face the photovoltaic power generation panel installation stand side.
  • first mounting groove 11a and the second mounting groove 11b are formed so as to be linear and parallel to each other, and the first mounting groove 11a and the second mounting groove 11b in the connecting metal fitting 1 are viewed in a plan view. They are arranged so as not to overlap in (xy plane view).
  • the first mounting groove 11a is a pair of side surface portions (first side surface portion 112a, second side surface) extending so as to face each other from both ends of the bottom surface portion 111a and the bottom surface portion 111a.
  • a pair of top surface portions (first top surface portion 114a, second top surface portion 115a) extending in parallel with the bottom surface portion 111a and in a direction approaching each other from the respective end portions of the portion 113a) and the pair of side surface portions 112a and 113a. It is composed of and. Further, as shown in FIG.
  • the second mounting groove 11b is a pair of side surface portions (first side surface portions 112b, first side surface portions 112b, 1st side surface portions 112b, which are extended so as to face each other from both ends of the bottom surface portion 111b and the bottom surface portion 111b.
  • both end surfaces of the first mounting groove 11a and the second mounting groove 11b in the longitudinal direction (x direction) are open surfaces.
  • the second side surface portion 113a of the first mounting groove 11a is formed. Also functions as the second side surface portion 113b of the second mounting groove 11b, and it can be said that the second side surface portion 113b of the second mounting groove 11b functions as the second side surface portion 113a of the first mounting groove 11a.
  • the first mounting groove 11a and the second mounting groove 11b each have a C-shaped cross-sectional view
  • the connecting metal fitting 1 has an S-shaped cross-sectional view as a whole.
  • the cross section referred to here is a yz plane orthogonal to the first mounting groove 11a and the second mounting groove 11b.
  • the first mounting groove 11a and the second mounting groove 11b have opposite opening directions. Although they are oriented in a direction, they have the same shape and dimensions, and the connecting metal fitting 1 is configured to have a shape that is symmetrical in terms of cross-sectional viewpoint.
  • the connecting metal fitting 1 By forming the connecting metal fitting 1 into a shape symmetrical in terms of cross-sectional viewpoint, the connecting metal fitting 1 can be used regardless of the upper and lower sides. Therefore, either the first mounting groove 11a or the second mounting groove 11b is used as a photovoltaic power generation panel. It can also be used toward the side, improving the convenience of using the connecting bracket 1.
  • the separation interval (interval in the y direction) between the first side surface portion 112a and the second side surface portion 113a is the connecting metal fitting 1 and the photovoltaic power generation panel, and the connecting bracket 1 and the photovoltaic power generation panel installation stand. It is formed to be equal to or larger than the width across flats of the head 21 of the hexagon bolt 2 used for fixing, and smaller than the diagonal distance of the head 21 of the hexagon bolt 2, and also in the second mounting groove 11b.
  • the separation interval (interval in the y direction) between the 1 side surface portion 112b and the second side surface portion 113b is the head of the hexagon bolt 2 used for fixing the connecting bracket 1 and the photovoltaic power generation panel, and the connecting bracket 1 and the pedestal for installing the photovoltaic power generation panel. It is formed to be equal to or larger than the width across flats of the portion 21 and smaller than the diagonal distance of the head 21 of the hexagon bolt 2.
  • the side surface portion 113b) can hold the head portion 21 of the hexagon bolt 2 non-rotatably, the work of stably attaching the photovoltaic power generation panel to the photovoltaic power generation panel installation stand using the connecting metal fitting 1 is performed. At the same time, the mounting state can be stabilized.
  • the separation interval (interval in the y direction) between the first top surface portion 114a and the second top surface portion 115a is equal to or larger than the shaft diameter of the shaft portion 22 of the hexagon bolt 2, and is hexagonal.
  • the bolt 2 is formed to be smaller than the width across flats of the head 21, and even in the second mounting groove 11b, the separation interval (interval in the y direction) between the first top surface portion 114b and the second top surface portion 115b is a hexagon bolt. It is formed to be equal to or larger than the shaft diameter of the shaft portion 22 of 2 and smaller than the width across flats of the head 21 of the hexagon bolt 2.
  • first mounting groove 11a and the second mounting groove 11b By forming the first mounting groove 11a and the second mounting groove 11b in this way, a pair of heads 21 of the hexagon bolt 2 fitted in each mounting groove (first mounting groove 11a and second mounting groove 11b) are paired. Can not come out from between the top surface portions (first top surface portion 114a and second top surface portion 115a, or first top surface portion 114b and second top surface portion 115b) (that is, openings of the first mounting groove 11a and the second mounting groove 11b). Since the solar power generation panel can be held in such a manner, the work of mounting the solar power generation panel on the solar power generation panel installation stand using the connecting metal fitting 1 can be stably performed, and the mounting state can be stabilized.
  • the connecting metal fitting 1 is made of an aluminum alloy and is formed by, for example, extrusion molding, but is not limited to this, and is sandwiched between the photovoltaic power generation panel and the stand for installing the photovoltaic power generation panel. , If sufficient strength and durability can be secured for use as a mounting bracket for a photovoltaic panel mount, it may be made of another metal such as stainless steel.
  • the hexagon bolt 2 is made of stainless steel, for example, and has a structure in which a hexagonal column-shaped head 21 and a cylindrical shaft portion 22 having threads (not shown) formed on the outer peripheral surface are integrated.
  • the hexagon nut is made of, for example, stainless steel, has a hexagonal column shape as a whole, and has a through hole (not shown) having a thread groove corresponding to the hexagon bolt 2 formed on the inner peripheral surface at the center.
  • the connecting metal fitting 1 is used with the first mounting groove 11a facing the solar power generation panel 3 side.
  • FIG. 2A shows a state in which the connecting metal fitting 1 is fastened to the frame 31 of the photovoltaic power generation panel 3 using a hexagon bolt 2
  • FIG. 2B shows the disassembled state. ..
  • the hexagon bolt 2 slides into the head portion 21 from the longitudinal direction (x direction) end surface of the first mounting groove 11a of the connecting fitting 1 which is an open surface, thereby inserting the connecting fitting. 1 is fitted, and the shaft portion 22 is in a state of protruding from the opening (between the first top surface portion 114a and the second top surface portion 115a) of the first mounting groove 11a of the connecting metal fitting 1.
  • the protruding shaft portion 22 is inserted into a mounting hole 32 provided in the frame 31 of the photovoltaic power generation panel 3, and a toothed washer 5, a flat washer 6, and a spring washer 7 are passed through the shaft portion 22. Attach the hexagon nut 8 to the shaft portion 22. By tightening the hexagon bolt 2 and the hexagon nut 8 in this state, the connecting metal fitting 1 can be fastened to the frame 31 of the photovoltaic power generation panel 3.
  • FIG. 3A shows a state in which the connecting metal fitting 1 is fastened to the crosspiece of the frame 4 for installing the photovoltaic power generation panel by using a hexagon bolt 2
  • FIG. 3B shows the disassembled state.
  • the hexagon bolt 2 slides into the head portion 21 from the longitudinal direction (x direction) end surface of the second mounting groove 11b of the connecting fitting 1 which is an open surface, thereby inserting the connecting fitting. 1 is fitted, and the shaft portion 22 is in a state of protruding from the opening (between the first top surface portion 114b and the second top surface portion 115b) of the second mounting groove 11b of the connecting metal fitting 1.
  • the protruding shaft portion 22 is inserted into the bolt insertion hole 42 provided in the crosspiece 41 of the frame 4 for installing the photovoltaic power generation panel, and the flat washer 6 and the spring washer 7 are passed through the shaft portion 22. Attach the hexagon nut 8 to the shaft portion 22. By tightening the hexagon bolt 2 and the hexagon nut 8 in this state, the connecting metal fitting 1 can be fastened to the crosspiece 41 of the stand 4 for installing the photovoltaic power generation panel.
  • the photovoltaic power generation panel 3A (old panel 3A) to be replaced due to a failure or the like is removed from the photovoltaic power generation panel installation stand 4, and then replaced and newly installed. Is attached to the stand 4 for installing the photovoltaic power generation panel.
  • the frame 31 of the newly mounted photovoltaic power generation panel 3 (new panel 3) has four mounting holes 32 used for mounting on the pedestal 4 for installing the photovoltaic power generation panel. It is provided.
  • the frame 31A of the photovoltaic power generation panel 3A (former panel 3A) removed for replacement is also attached to the frame 31A for mounting the photovoltaic power generation panel.
  • FIG. 5 shows a state in which the old panel 3A is removed from the pedestal 4 for installing the photovoltaic power generation panel, and the crosspiece 41 of the pedestal 4 for installing the photovoltaic power generation panel is provided with four bolt insertion holes 42. ing. Since the positions of these four bolt insertion holes 42 correspond to the mounting holes 32A of the old panel 3A that was originally mounted, the new panel 3 is directly mounted on the pedestal 4 for installing the photovoltaic power generation panel. However, it cannot be fixed with the hexagon bolt 2 and the hexagon nut 8 by using the mounting hole 32 and the bolt insertion hole 42.
  • connecting brackets 1 are sandwiched between the new panel 3 and the pedestal 4 for installing the photovoltaic power generation panel, and the new panel 3 is attached to the pedestal 4 for installing the photovoltaic power generation panel via the connecting bracket 1.
  • the connecting metal fitting 1 is adjusted by rotating it on the xy plane according to the positional relationship between the mounting hole 32 of the new panel 3 and the bolt insertion hole 42 of the photovoltaic power generation panel installation stand 4, and the connecting metal fitting 1 is adjusted.
  • the hexagon bolt 2 fitted in the first mounting groove 11a of the new panel 3 is located at a position corresponding to the mounting hole 32 of the new panel 3, and the hexagon bolt 2 fitted in the second mounting groove 11b of the connecting metal fitting 1 is the sun.
  • FIG. 6 shows a state in which the new panel 3 is attached to the stand 3 for installing the photovoltaic power generation panel by using the four connecting metal fittings 1.
  • the solar power can be adjusted simply by rotating and adjusting the connecting metal fitting 1 according to the positional relationship between the mounting hole 32 on the photovoltaic power generation panel 3 side and the bolt insertion hole 42 on the photovoltaic power generation panel installation stand 4.
  • the solar power generation panel 3 is installed via the connecting metal fitting 1. It can be attached to the stand 4.
  • one mounting groove (first mounting groove 11a) of the two mounting grooves (first mounting groove 11a and second mounting groove 11b) is placed on the photovoltaic power generation panel 3 side and the other.
  • the connecting metal fitting 1 is arranged so that the mounting groove (second mounting groove 11b) of the above is directed toward the photovoltaic power generation panel installation stand 4 side, and the head 21 of the hexagon bolt 2 is fitted into each mounting groove, and one of them is fitted.
  • a connecting bracket with a hexagon bolt 2 and a hexagon nut 8 so as to sandwich the top surface portion (first top surface portion 114a, second top surface portion 115a) of the mounting groove (first mounting groove 11a) and the frame 31 of the photovoltaic power generation panel 3.
  • the photovoltaic power generation panel 3 can be fastened together, and the top surface portion (first top surface portion 114b, second top surface portion 115b) of the other mounting groove (second mounting groove 11b) and the stand 4 for installing the photovoltaic power generation panel 4 Since the connecting metal fitting 1 and the gantry 4 for installing the photovoltaic power generation panel can be fastened with the hexagon bolt 2 and the hexagon nut 8 so as to sandwich the crosspiece 41 of the above, the mounting hole 32 on the photovoltaic power generation panel 3 side can be fastened.
  • the photovoltaic power generation panel 3 can be attached to the photovoltaic power generation panel installation mount 4 regardless of the positional relationship between the photovoltaic power generation panel and the bolt insertion hole 42 on the photovoltaic power generation panel installation mount 4.
  • the first mounting groove 11a and the second mounting groove 11b are formed in the connecting metal fitting 1 so as to open in opposite directions, and the first mounting groove 11a and the second mounting groove 11b are linear, respectively.
  • the connecting metal fitting 1 of the present embodiment has a mounting hole 32 on the photovoltaic power generation panel 3 side and a bolt insertion hole on the photovoltaic power generation panel installation stand 4 side. It can be applied to various positional relationships with 42.
  • the connecting metal fitting of the present invention can increase the degree of freedom of replacement of the photovoltaic power generation panel attached to the photovoltaic power generation panel installation mount, and various types of photovoltaic power generation panels can be used as the photovoltaic power generation panel installation mount. It can be widely used when installing.

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Photovoltaic Devices (AREA)

Abstract

This connecting bracket 1 is, when mounting a solar power generation panel 3 to a solar power generation panel installation stand 4, interposed between the solar power generation panel 3 and the solar power generation panel installation stand 4 and fixed using a hexagonal bolt 2 to the solar power generation panel 3 and the solar power generation panel installation stand 4. The connecting bracket 1 is provided with two mounting grooves 11a, 11b opening in opposite directions. Each of the two mounting grooves 11a, 11b has a bottom surface part 111a, 111b, a pair of side surface parts 112a, 113a, 112b, 113b extended from both ends of the bottom surface part 111a, 111b so as to face each other, and a pair of top surface parts 114a, 115a, 114b, 115b extended from the respective end parts of the pair of side surface parts 112a, 113a, 112b, 113b towards each other and parallel to the bottom surface part 111a, 111b. This connecting bracket 1 makes it possible to mount the solar power generation panel 3 on the solar power generation panel installation stand 4 irrespective of the positional relationship between the solar power generation panel 3-side mounting hole 32 and the solar power generation panel installation stand 4-side bolt insertion hole 42.

Description

連結金具Connecting bracket
 本発明は、太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際に、太陽光発電パネルと太陽光発電パネル設置用架台との間に介在させて用いられる連結金具に関する。 The present invention relates to a connecting metal fitting used by interposing between a photovoltaic power generation panel and a photovoltaic power generation panel installation mount when the photovoltaic power generation panel is attached to the photovoltaic power generation panel installation mount.
 多くの太陽光発電パネルは、複数枚配列したセルを樹脂や強化ガラスなどで挟み、外周を金属製のフレーム枠で補強した構造となっており、地盤に打設された支持杭の上部に井桁状に組まれた桟材を連結した構造からなる太陽光発電パネル設置用架台に取り付けて使用される。一般にフレーム枠の裏側(セルが配列されている集光面の逆側)は、安定的に架台の桟材上に載置できるように内側に向かってフランジを有するように形成されている。 Many photovoltaic power generation panels have a structure in which multiple cells arranged are sandwiched between resin or tempered glass, and the outer circumference is reinforced with a metal frame, and the girder is placed on top of the support piles placed in the ground. It is used by attaching it to a stand for installing a photovoltaic power generation panel, which has a structure in which crosspieces assembled in a shape are connected. Generally, the back side of the frame (the opposite side of the light collecting surface on which the cells are arranged) is formed so as to have a flange inward so that the frame can be stably placed on the crosspiece of the gantry.
 このような太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際には、例えば特許文献1に開示されているように、太陽光発電パネルのフレーム枠に設けられた取付孔に合わせたボルト挿通孔を架台の桟材にあけ、ボルトを取付孔及びボルト挿通孔に通してナットを螺合させて締め付けることで、太陽光発電パネルを太陽光発電パネル設置用架台に固定する方式が一般的に用いられている。 When such a photovoltaic power generation panel is attached to a frame for installing a photovoltaic power generation panel, for example, as disclosed in Patent Document 1, bolts matching the mounting holes provided in the frame frame of the photovoltaic power generation panel. It is common to fix the photovoltaic power generation panel to the photovoltaic power generation panel installation mount by making an insertion hole in the crosspiece of the gantry, passing the bolt through the mounting hole and the bolt insertion hole, and screwing and tightening the nut. It is used in.
特開2012-215067号公報Japanese Unexamined Patent Publication No. 2012-21567
 破損や故障等により太陽光発電パネルの交換が必要になった場合、図7に示すように、交換対象となる太陽光発電パネルを架台から取り外して、新たな太陽光発電パネルを上述のような固定方法で再び取り付けることになる。しかしながら、交換対象となった太陽光発電パネルと新しい太陽光発電パネルの型番が異なると取付孔の位置が異なる場合があり、そのような場合には太陽光発電パネル設置用架台のボルト挿通孔と交換する新しい太陽光発電パネルの取付孔の位置が合わないという問題が生じる。新しい太陽光発電パネルの取付孔の位置に合わせて太陽光発電パネル設置用架台側に新たなボルト挿通孔をあけることも考えられるが、すでに現場に設置されている架台に対してそのような作業を行うことは大変非効率であり、また必ずしも新しい太陽光発電パネルの取付孔に対応する位置に架台の桟材が存在するとは限らない。 When it becomes necessary to replace the photovoltaic power generation panel due to damage or failure, as shown in FIG. 7, the photovoltaic power generation panel to be replaced is removed from the gantry, and a new photovoltaic power generation panel is installed as described above. It will be reattached by the fixing method. However, if the model number of the photovoltaic power generation panel to be replaced is different from that of the new photovoltaic power generation panel, the position of the mounting hole may be different. There is a problem that the mounting holes of the new PV panel to be replaced are not aligned. It is conceivable to make a new bolt insertion hole on the side of the pedestal for installing the photovoltaic power generation panel according to the position of the mounting hole of the new photovoltaic power generation panel, but such work is done for the pedestal already installed at the site. It is very inefficient to do this, and the pedestal crosspiece is not always present at the position corresponding to the mounting hole of the new PV panel.
 本発明は上述のような事情に基づいてなされたものであり、太陽光発電パネル側の取付孔と太陽光発電パネル設置用架台側のボルト挿通孔との位置関係によらず、太陽光発電パネルを太陽光発電パネル設置用架台に取り付けることを可能にする連結金具の提供を目的とする。 The present invention has been made based on the above-mentioned circumstances, and regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the pedestal side for installing the photovoltaic power generation panel, the photovoltaic power generation panel The purpose is to provide a connecting metal fitting that enables the solar power generation panel to be attached to a stand for installation.
 上記課題を解決するために、本発明は、太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際に、前記太陽光発電パネルと前記太陽光発電パネル設置用架台との間に介在させ、六角ボルトを用いて前記太陽光発電パネル及び前記太陽光発電パネル設置用架台のそれぞれに固定される連結金具であって、反対方向に開口する二つの取付溝を備え、該二つの取付溝のそれぞれが、底面部と、該底面部の両端から対向するように延設される一対の側面部と、該一対の側面部のそれぞれの端部から前記底面部と平行にかつ互いに近づく方向に延設される一対の天面部と、を有する、連結金具を提供する(発明1)。 In order to solve the above problems, in the present invention, when the photovoltaic power generation panel is attached to the photovoltaic power generation panel installation mount, the photovoltaic power generation panel is interposed between the photovoltaic power generation panel and the photovoltaic power generation panel installation mount. It is a connecting metal fitting fixed to each of the photovoltaic power generation panel and the frame for installing the photovoltaic power generation panel by using a hexagon bolt, and is provided with two mounting grooves that open in opposite directions, and each of the two mounting grooves is provided. However, the bottom surface portion, a pair of side surface portions extending from both ends of the bottom surface portion so as to face each other, and each end portion of the pair of side surface portions extend in parallel with the bottom surface portion and in a direction approaching each other. Provided is a connecting metal fitting having a pair of top surface portions to be formed (Invention 1).
 かかる発明(発明1)によれば、二つの取付溝の一方の取付溝を太陽光発電パネル側に、もう一方の取付溝を太陽光発電パネル設置用架台側に向けて当該連結金具を配置し、それぞれの取付溝に六角ボルトの頭部を嵌合させ、一方の取付溝の天面部と太陽光発電パネルのフレームとを挟み込むように六角ボルトとナットとで連結金具と太陽光発電パネルとを締着し、もう一方の取付溝の天面部と太陽光発電パネル設置用架台の桟材とを挟み込むように六角ボルトとナットとで連結金具と太陽光発電パネル設置用架台とを締着することができるので、太陽光発電パネル側の取付孔と太陽光発電パネル設置用架台側のボルト挿通孔との位置関係によらず、太陽光発電パネルを太陽光発電パネル設置用架台に取り付けることができる。 According to the present invention (Invention 1), the connecting metal fittings are arranged so that one of the two mounting grooves is directed to the photovoltaic power generation panel side and the other mounting groove is directed to the photovoltaic power generation panel installation mount side. , Fit the head of the hexagon bolt into each mounting groove, and connect the connecting bracket and the photovoltaic power generation panel with the hexagon bolt and nut so as to sandwich the top surface of one mounting groove and the frame of the photovoltaic power generation panel. Tighten the connecting bracket and the photovoltaic panel installation mount with hexagon bolts and nuts so as to sandwich the top surface of the other mounting groove and the PV panel installation mount. Therefore, the photovoltaic power generation panel can be mounted on the photovoltaic power generation panel installation mount regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the photovoltaic power generation panel installation mount side. ..
 上記発明(発明1)においては、前記二つの取付溝のそれぞれが直線状に形成されていてもよい(発明2)。 In the above invention (invention 1), each of the two mounting grooves may be formed linearly (invention 2).
 上記発明(発明2)においては、前記二つの取付溝が平行に形成されていてもよい(発明3)。 In the above invention (invention 2), the two mounting grooves may be formed in parallel (invention 3).
 上記発明(発明1-3)においては、前記二つの取付溝が平面視で重ならないように形成されていてもよい(発明4)。 In the above invention (Invention 1-3), the two mounting grooves may be formed so as not to overlap in a plan view (Invention 4).
 上記発明(発明1-4)においては、前記二つの取付溝のそれぞれが断面視C字形状を有していてもよい(発明5)。 In the above invention (Invention 1-4), each of the two mounting grooves may have a C-shaped cross-sectional view (Invention 5).
 上記発明(発明1-5)においては、連結金具が断面視S字形状を有していてもよい(発明6)。 In the above invention (Invention 1-5), the connecting metal fitting may have an S-shaped cross-sectional view (Invention 6).
 上記発明(発明1-6)においては、連結金具が断面視点対称となる形状を有していてもよい(発明7)。 In the above invention (Invention 1-6), the connecting metal fitting may have a shape symmetrical in terms of cross-sectional viewpoint (Invention 7).
 かかる発明(発明7)によれば、上下の区別なく連結金具を用いることができるため、連結金具使用の利便性が向上する。 According to the invention (Invention 7), since the connecting metal fitting can be used without distinguishing between the upper and lower parts, the convenience of using the connecting metal fitting is improved.
 上記発明(発明1-7)においては、前記取付溝の前記一対の側面部の離隔間隔が、前記六角ボルトの頭部の二面幅に等しいか又は大きく、かつ前記六角ボルトの頭部の対角距離よりも小さいことが好ましい(発明8)。 In the above invention (Invention 1-7), the separation distance between the pair of side surfaces of the mounting groove is equal to or larger than the width across flats of the head of the hexagon bolt, and the pair of heads of the hexagon bolt is paired. It is preferably smaller than the angular distance (Invention 8).
 かかる発明(発明8)によれば、取付溝の一対の側面部が六角ボルトの頭部を回転不能に保持することができるので、連結金具を用いた太陽光発電パネルの太陽光発電パネル設置用架台への取付作業を安定的に行うことができるとともに、取付状態を安定させることができる。 According to the present invention (Invention 8), since the pair of side surface portions of the mounting groove can hold the head of the hexagon bolt non-rotatably, it is used for installing a photovoltaic power generation panel of a photovoltaic power generation panel using a connecting metal fitting. The mounting work on the gantry can be performed stably, and the mounting state can be stabilized.
 上記発明(発明1-8)においては、前記取付溝の前記一対の天面部の離隔間隔が、前記六角ボルトの軸部の軸径に等しいか又は大きく、かつ前記六角ボルトの頭部の二面幅よりも小さいことが好ましい(発明9)。 In the above invention (Invention 1-8), the separation distance between the pair of top surface portions of the mounting groove is equal to or larger than the shaft diameter of the shaft portion of the hexagon bolt, and the two surfaces of the head portion of the hexagon bolt. It is preferably smaller than the width (Invention 9).
 かかる発明(発明9)によれば、取付溝に嵌合させた六角ボルトの頭部が天面部の間(すなわち取付溝の開口)から抜けないように保持することができるので、連結金具を用いた太陽光発電パネルの太陽光発電パネル設置用架台への取付作業を安定的に行うことができるとともに、取付状態を安定させることができる。 According to the present invention (Invention 9), since the head of the hexagon bolt fitted in the mounting groove can be held so as not to come off between the top surface portions (that is, the opening of the mounting groove), a connecting metal fitting is used. It is possible to stably mount the existing photovoltaic power generation panel on the frame for installing the photovoltaic power generation panel, and also to stabilize the mounting state.
 本発明の連結金具によれば、太陽光発電パネル側の取付孔と太陽光発電パネル設置用架台側のボルト挿通孔との位置関係によらず、太陽光発電パネルを太陽光発電パネル設置用架台に取り付けることができる。 According to the connecting metal fitting of the present invention, the photovoltaic power generation panel can be mounted on the photovoltaic power generation panel installation mount regardless of the positional relationship between the mounting hole on the photovoltaic power generation panel side and the bolt insertion hole on the photovoltaic power generation panel installation mount side. Can be attached to.
本発明の一実施形態に係る連結金具を示す説明図であり、(a)は斜め上方から見た斜視図、(b)は側面図である。It is explanatory drawing which shows the connecting metal fitting which concerns on one Embodiment of this invention, (a) is a perspective view seen from diagonally above, (b) is a side view. (a)は同実施形態に係る連結金具を、六角ボルトを用いて太陽光発電パネルのフレームに締着させた状態を示す説明図であり、(b)はその分解状態を示す説明図である。(A) is an explanatory diagram showing a state in which the connecting metal fitting according to the same embodiment is fastened to the frame of the photovoltaic power generation panel using hexagon bolts, and (b) is an explanatory diagram showing the disassembled state. .. (a)は同実施形態に係る連結金具を、六角ボルトを用いて太陽光発電パネル設置用架台の桟材に締着させた状態を示す説明図であり、(b)はその分解状態を示す説明図である。(A) is an explanatory diagram showing a state in which the connecting metal fitting according to the same embodiment is fastened to the crosspiece of the frame for installing the photovoltaic power generation panel using hexagon bolts, and (b) shows the disassembled state. It is explanatory drawing. (a)は交換して新たに取り付けられる太陽光発電パネル(新パネル)のフレームにおける取付孔の位置を示す説明図であり、(b)は故障等により交換される太陽光発電パネル(旧パネル)のフレームにおける取付孔の位置を示す説明図である。(A) is an explanatory diagram showing the position of the mounting hole in the frame of the photovoltaic power generation panel (new panel) to be replaced and newly mounted, and (b) is the photovoltaic power generation panel (old panel) to be replaced due to a failure or the like. It is explanatory drawing which shows the position of the mounting hole in the frame of). 太陽光発電パネル設置用架台から旧パネルを取り外した状態を示す説明図である。It is explanatory drawing which shows the state which the old panel was removed from the stand for installing the photovoltaic power generation panel. 同実施形態に係る連結金具を用いて、新パネルを太陽光発電パネル設置用架台に取り付けた状態を示す説明図である。It is explanatory drawing which shows the state which attached the new panel to the stand for installing the photovoltaic power generation panel by using the connecting metal fitting which concerns on this embodiment. 太陽光発電パネル設置用架台から交換対象となる太陽光発電パネル1枚を取り外す様子を示す説明図である。It is explanatory drawing which shows the state of removing one solar power generation panel to be exchanged from the stand for installing a solar power generation panel.
 以下、本発明の連結金具の実施の形態について、適宜図面を参照して説明する。以下に説明する実施形態は、本発明の理解を容易にするためのものであって、何ら本発明を限定するものではない。 Hereinafter, embodiments of the connecting metal fittings of the present invention will be described with reference to the drawings as appropriate. The embodiments described below are for facilitating the understanding of the present invention and do not limit the present invention in any way.
 本実施形態に係る連結金具1は、やや厚みのある平面視略矩形状のプレート形状を有しており、太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際に、太陽光発電パネルと太陽光発電パネル設置用架台との間に介在させ、六角ボルトを用いて太陽光発電パネル及び太陽光発電パネル設置用架台のそれぞれに固定される。連結金具1は、図1(a)及び(b)に示すように、反対方向に開口する二つの取付溝(第1取付溝11a、第2取付溝11b)を備える。なお、本実施形態の説明においては、図1に示すように、連結金具1の取付溝11a、11bが形成されている方向をx方向、取付溝11a、11bと直交する方向をy方向、厚み方向をz方向と呼ぶことがある。 The connecting metal fitting 1 according to the present embodiment has a slightly thick plate shape having a substantially rectangular shape in a plan view, and when the photovoltaic power generation panel is attached to the stand for installing the photovoltaic power generation panel, it is combined with the photovoltaic power generation panel. It is interposed between the pedestal for installing the photovoltaic power generation panel and fixed to each of the photovoltaic power generation panel and the pedestal for installing the photovoltaic power generation panel using hexagon bolts. As shown in FIGS. 1A and 1B, the connecting metal fitting 1 includes two mounting grooves (first mounting groove 11a and second mounting groove 11b) that open in opposite directions. In the description of the present embodiment, as shown in FIG. 1, the direction in which the mounting grooves 11a and 11b of the connecting metal fitting 1 are formed is the x direction, the direction orthogonal to the mounting grooves 11a and 11b is the y direction, and the thickness. The direction may be referred to as the z direction.
 連結金具1の第1取付溝11a及び第2取付溝11bは、互いに反対方向を向いて開口するように形成されており、連結金具1を太陽光発電パネルと太陽光発電パネル設置用架台との間に介在させるときに、第1取付溝11aが太陽光発電パネル側に向いている場合には第2取付溝11bが太陽光発電パネル設置用架台側を向くように、第2取付溝11bが太陽光発電パネル側に向いている場合には第1取付溝11aが太陽光発電パネル設置用架台側を向くように構成されている。また、第1取付溝11a及び第2取付溝11bはそれぞれ直線状に、かつ両者が平行になるように形成されており、連結金具1において第1取付溝11a及び第2取付溝11bは平面視(xy平面視)で重ならないように配置されている。このように第1取付溝11a及び第2取付溝11bを形成することにより、第1取付溝11a及び第2取付溝11bが隣り合うように連結金具1を構成することが可能になり、連結金具1の厚み(z方向の長さ)を抑えることができる。 The first mounting groove 11a and the second mounting groove 11b of the connecting metal fitting 1 are formed so as to open in opposite directions to each other, and the connecting metal fitting 1 is provided between the photovoltaic power generation panel and the stand for installing the photovoltaic power generation panel. When intervening between them, if the first mounting groove 11a faces the photovoltaic power generation panel side, the second mounting groove 11b faces the photovoltaic power generation panel installation mount side. When facing the photovoltaic power generation panel side, the first mounting groove 11a is configured to face the photovoltaic power generation panel installation stand side. Further, the first mounting groove 11a and the second mounting groove 11b are formed so as to be linear and parallel to each other, and the first mounting groove 11a and the second mounting groove 11b in the connecting metal fitting 1 are viewed in a plan view. They are arranged so as not to overlap in (xy plane view). By forming the first mounting groove 11a and the second mounting groove 11b in this way, it becomes possible to configure the connecting metal fitting 1 so that the first mounting groove 11a and the second mounting groove 11b are adjacent to each other, and the connecting metal fitting 1 can be configured. The thickness of 1 (length in the z direction) can be suppressed.
 第1取付溝11aは、図1(b)に示すように、底面部111aと、底面部111aの両端から対向するように延設される一対の側面部(第1側面部112a、第2側面部113a)と、一対の側面部112a、113aのそれぞれの端部から底面部111aと平行にかつ互いに近づく方向に延設される一対の天面部(第1天面部114a、第2天面部115a)とから構成される。また、第2取付溝11bは、図1(b)に示すように、底面部111bと、底面部111bの両端から対向するように延設される一対の側面部(第1側面部112b、第2側面部113b)と、一対の側面部112b、113bのそれぞれの端部から底面部111bと平行にかつ互いに近づく方向に延設される一対の天面部(第1天面部114b、第2天面部115b)とから構成される。また、第1取付溝11aと第2取付溝11bの長手方向(x方向)の両端面は開放面となっている。本実施形態においては、第1取付溝11aと第2取付溝11bとが(反対方向に開口しているものの)隣り合うように形成されているため、第1取付溝11aの第2側面部113aは第2取付溝11bの第2側面部113bとしても機能しており、第2取付溝11bの第2側面部113bは第1取付溝11aの第2側面部113aとして機能しているともいえる。 As shown in FIG. 1B, the first mounting groove 11a is a pair of side surface portions (first side surface portion 112a, second side surface) extending so as to face each other from both ends of the bottom surface portion 111a and the bottom surface portion 111a. A pair of top surface portions (first top surface portion 114a, second top surface portion 115a) extending in parallel with the bottom surface portion 111a and in a direction approaching each other from the respective end portions of the portion 113a) and the pair of side surface portions 112a and 113a. It is composed of and. Further, as shown in FIG. 1B, the second mounting groove 11b is a pair of side surface portions (first side surface portions 112b, first side surface portions 112b, 1st side surface portions 112b, which are extended so as to face each other from both ends of the bottom surface portion 111b and the bottom surface portion 111b. Two side surface portions 113b) and a pair of top surface portions (first top surface portion 114b, second top surface portion) extending from the respective ends of the pair of side surface portions 112b and 113b in parallel with the bottom surface portion 111b and in a direction approaching each other. It is composed of 115b). Further, both end surfaces of the first mounting groove 11a and the second mounting groove 11b in the longitudinal direction (x direction) are open surfaces. In the present embodiment, since the first mounting groove 11a and the second mounting groove 11b are formed so as to be adjacent to each other (although they are opened in opposite directions), the second side surface portion 113a of the first mounting groove 11a is formed. Also functions as the second side surface portion 113b of the second mounting groove 11b, and it can be said that the second side surface portion 113b of the second mounting groove 11b functions as the second side surface portion 113a of the first mounting groove 11a.
 図1(b)に示すように、第1取付溝11a及び第2取付溝11bはそれぞれが断面視C字形状を有し、連結金具1は全体として断面視S字形状を有する。(ここでいう断面とは第1取付溝11a及び第2取付溝11bに直交するyz平面である。)本実施形態においては、第1取付溝11a及び第2取付溝11bが、開口方向が反対方向ではあるものの同じ形状・寸法を有しており、連結金具1は断面視点対称となる形状を有するように構成されている。連結金具1をこのように断面視点対称となる形状にすることにより、上下の区別なく連結金具1を用いることができるため、第1取付溝11a及び第2取付溝11bのどちらを太陽光発電パネル側に向けても使用でき、連結金具1使用の利便性が向上する。 As shown in FIG. 1 (b), the first mounting groove 11a and the second mounting groove 11b each have a C-shaped cross-sectional view, and the connecting metal fitting 1 has an S-shaped cross-sectional view as a whole. (The cross section referred to here is a yz plane orthogonal to the first mounting groove 11a and the second mounting groove 11b.) In the present embodiment, the first mounting groove 11a and the second mounting groove 11b have opposite opening directions. Although they are oriented in a direction, they have the same shape and dimensions, and the connecting metal fitting 1 is configured to have a shape that is symmetrical in terms of cross-sectional viewpoint. By forming the connecting metal fitting 1 into a shape symmetrical in terms of cross-sectional viewpoint, the connecting metal fitting 1 can be used regardless of the upper and lower sides. Therefore, either the first mounting groove 11a or the second mounting groove 11b is used as a photovoltaic power generation panel. It can also be used toward the side, improving the convenience of using the connecting bracket 1.
 第1取付溝11aにおいては、第1側面部112a及び第2側面部113aの離隔間隔(y方向の間隔)が、連結金具1と太陽光発電パネル、連結金具1と太陽光発電パネル設置用架台の固定に用いる六角ボルト2の頭部21の二面幅に等しいか又は大きく、かつ六角ボルト2の頭部21の対角距離よりも小さく形成されており、第2取付溝11bにおいても、第1側面部112b及び第2側面部113bの離隔間隔(y方向の間隔)が、連結金具1と太陽光発電パネル、連結金具1と太陽光発電パネル設置用架台の固定に用いる六角ボルト2の頭部21の二面幅に等しいか又は大きく、かつ六角ボルト2の頭部21の対角距離よりも小さく形成されている。このように第1取付溝11a及び第2取付溝11bを形成することにより、各取付溝の一対の側面部(第1側面部112a及び第2側面部113a、あるいは第1側面部112b及び第2側面部113b)が六角ボルト2の頭部21を回転不能に保持することができるので、連結金具1を用いた太陽光発電パネルの太陽光発電パネル設置用架台への取付作業を安定的に行うことができるとともに、取付状態を安定させることができる。 In the first mounting groove 11a, the separation interval (interval in the y direction) between the first side surface portion 112a and the second side surface portion 113a is the connecting metal fitting 1 and the photovoltaic power generation panel, and the connecting bracket 1 and the photovoltaic power generation panel installation stand. It is formed to be equal to or larger than the width across flats of the head 21 of the hexagon bolt 2 used for fixing, and smaller than the diagonal distance of the head 21 of the hexagon bolt 2, and also in the second mounting groove 11b. The separation interval (interval in the y direction) between the 1 side surface portion 112b and the second side surface portion 113b is the head of the hexagon bolt 2 used for fixing the connecting bracket 1 and the photovoltaic power generation panel, and the connecting bracket 1 and the pedestal for installing the photovoltaic power generation panel. It is formed to be equal to or larger than the width across flats of the portion 21 and smaller than the diagonal distance of the head 21 of the hexagon bolt 2. By forming the first mounting groove 11a and the second mounting groove 11b in this way, a pair of side surface portions (first side surface portion 112a and second side surface portion 113a, or first side surface portion 112b and second) of each mounting groove are formed. Since the side surface portion 113b) can hold the head portion 21 of the hexagon bolt 2 non-rotatably, the work of stably attaching the photovoltaic power generation panel to the photovoltaic power generation panel installation stand using the connecting metal fitting 1 is performed. At the same time, the mounting state can be stabilized.
 また、第1取付溝11aにおいては、第1天面部114a及び第2天面部115aの離隔間隔(y方向の間隔)が、六角ボルト2の軸部22の軸径に等しいか又は大きく、かつ六角ボルト2の頭部21の二面幅よりも小さく形成されており、第2取付溝11bにおいても、第1天面部114b及び第2天面部115bの離隔間隔(y方向の間隔)が、六角ボルト2の軸部22の軸径に等しいか又は大きく、かつ六角ボルト2の頭部21の二面幅よりも小さく形成されている。このように第1取付溝11a及び第2取付溝11bを形成することにより、各取付溝(第1取付溝11a及び第2取付溝11b)に嵌合させた六角ボルト2の頭部21が一対の天面部(第1天面部114a及び第2天面部115a、あるいは第1天面部114b及び第2天面部115b)の間(すなわち第1取付溝11a及び第2取付溝11bの開口)から抜けないように保持することができるので、連結金具1を用いた太陽光発電パネルの太陽光発電パネル設置用架台への取付作業を安定的に行うことができるとともに、取付状態を安定させることができる。 Further, in the first mounting groove 11a, the separation interval (interval in the y direction) between the first top surface portion 114a and the second top surface portion 115a is equal to or larger than the shaft diameter of the shaft portion 22 of the hexagon bolt 2, and is hexagonal. The bolt 2 is formed to be smaller than the width across flats of the head 21, and even in the second mounting groove 11b, the separation interval (interval in the y direction) between the first top surface portion 114b and the second top surface portion 115b is a hexagon bolt. It is formed to be equal to or larger than the shaft diameter of the shaft portion 22 of 2 and smaller than the width across flats of the head 21 of the hexagon bolt 2. By forming the first mounting groove 11a and the second mounting groove 11b in this way, a pair of heads 21 of the hexagon bolt 2 fitted in each mounting groove (first mounting groove 11a and second mounting groove 11b) are paired. Can not come out from between the top surface portions (first top surface portion 114a and second top surface portion 115a, or first top surface portion 114b and second top surface portion 115b) (that is, openings of the first mounting groove 11a and the second mounting groove 11b). Since the solar power generation panel can be held in such a manner, the work of mounting the solar power generation panel on the solar power generation panel installation stand using the connecting metal fitting 1 can be stably performed, and the mounting state can be stabilized.
 本実施形態においては、連結金具1はアルミニウム合金製であり、例えば押出成形によって形成されるがこれに限られるものではなく、太陽光発電パネルと太陽光発電パネル設置用架台との間に挟み込まれ、太陽光発電パネルの架台への取付金具としての使用に十分な強度や耐久性等が確保できれば、ステンレス鋼等他の金属製であってもよい。 In the present embodiment, the connecting metal fitting 1 is made of an aluminum alloy and is formed by, for example, extrusion molding, but is not limited to this, and is sandwiched between the photovoltaic power generation panel and the stand for installing the photovoltaic power generation panel. , If sufficient strength and durability can be secured for use as a mounting bracket for a photovoltaic panel mount, it may be made of another metal such as stainless steel.
 続いて、図2及び3を参照しながら、六角ボルト2及び六角ナット8を用いて連結金具1を太陽光発電パネル3及び太陽光発電パネル設置用架台4に締着させる流れを説明する。六角ボルト2は例えばステンレス鋼製であり、六角柱形状の頭部21と、外周面にネジ山(不図示)が形成された円柱形状の軸部22とが一体となった構造を有している。六角ナットは例えばステンレス鋼製であり、全体が六角柱形状を呈し、中心には内周面に六角ボルト2に対応するネジ溝が形成された貫通孔(不図示)が形成されている。なお、本実施形態においては、第1取付溝11aを太陽光発電パネル3側に向けて連結金具1を使用する前提で説明を行う。 Subsequently, with reference to FIGS. 2 and 3, a flow of fastening the connecting metal fitting 1 to the photovoltaic power generation panel 3 and the pedestal 4 for installing the photovoltaic power generation panel by using the hexagon bolt 2 and the hexagon nut 8 will be described. The hexagon bolt 2 is made of stainless steel, for example, and has a structure in which a hexagonal column-shaped head 21 and a cylindrical shaft portion 22 having threads (not shown) formed on the outer peripheral surface are integrated. There is. The hexagon nut is made of, for example, stainless steel, has a hexagonal column shape as a whole, and has a through hole (not shown) having a thread groove corresponding to the hexagon bolt 2 formed on the inner peripheral surface at the center. In this embodiment, the description will be made on the premise that the connecting metal fitting 1 is used with the first mounting groove 11a facing the solar power generation panel 3 side.
 図2(a)には六角ボルト2を用いて連結金具1を太陽光発電パネル3のフレーム31に締着させた状態が示されており、(b)にはその分解状態が示されている。図2に示すように、六角ボルト2は、その頭部21を、開放面となっている連結金具1の第1取付溝11aの長手方向(x方向)端面からスライド挿入することによって、連結金具1に嵌合させられ、その軸部22は連結金具1の第1取付溝11aの開口(第1天面部114aと第2天面部115aとの間)から突出した状態になる。この突出した軸部22を太陽光発電パネル3のフレーム31に設けられている取付孔32に挿通させ、さらに歯付き座金5、平座金6、ばね座金7を軸部22に通した上で、六角ナット8を軸部22 に取り付ける。この状態で六角ボルト2及び六角ナット8を締めることにより、連結金具1を太陽光発電パネル3のフレーム31に締着させることができる。 FIG. 2A shows a state in which the connecting metal fitting 1 is fastened to the frame 31 of the photovoltaic power generation panel 3 using a hexagon bolt 2, and FIG. 2B shows the disassembled state. .. As shown in FIG. 2, the hexagon bolt 2 slides into the head portion 21 from the longitudinal direction (x direction) end surface of the first mounting groove 11a of the connecting fitting 1 which is an open surface, thereby inserting the connecting fitting. 1 is fitted, and the shaft portion 22 is in a state of protruding from the opening (between the first top surface portion 114a and the second top surface portion 115a) of the first mounting groove 11a of the connecting metal fitting 1. The protruding shaft portion 22 is inserted into a mounting hole 32 provided in the frame 31 of the photovoltaic power generation panel 3, and a toothed washer 5, a flat washer 6, and a spring washer 7 are passed through the shaft portion 22. Attach the hexagon nut 8 to the shaft portion 22. By tightening the hexagon bolt 2 and the hexagon nut 8 in this state, the connecting metal fitting 1 can be fastened to the frame 31 of the photovoltaic power generation panel 3.
 図3(a)には六角ボルト2を用いて連結金具1を太陽光発電パネル設置用架台4の桟材に締着させた状態が示されており、(b)にはその分解状態が示されている。図3に示すように、六角ボルト2は、その頭部21を、開放面となっている連結金具1の第2取付溝11bの長手方向(x方向)端面からスライド挿入することによって、連結金具1に嵌合させられ、その軸部22は連結金具1の第2取付溝11bの開口(第1天面部114bと第2天面部115bとの間)から突出した状態になる。この突出した軸部22を太陽光発電パネル設置用架台4の桟材41に設けられているボルト挿通孔42に挿通させ、さらに平座金6、ばね座金7を軸部22に通した上で、六角ナット8を軸部22 に取り付ける。この状態で六角ボルト2及び六角ナット8を締めることにより、連結金具1を太陽光発電パネル設置用架台4の桟材41に締着させることができる。 FIG. 3A shows a state in which the connecting metal fitting 1 is fastened to the crosspiece of the frame 4 for installing the photovoltaic power generation panel by using a hexagon bolt 2, and FIG. 3B shows the disassembled state. Has been done. As shown in FIG. 3, the hexagon bolt 2 slides into the head portion 21 from the longitudinal direction (x direction) end surface of the second mounting groove 11b of the connecting fitting 1 which is an open surface, thereby inserting the connecting fitting. 1 is fitted, and the shaft portion 22 is in a state of protruding from the opening (between the first top surface portion 114b and the second top surface portion 115b) of the second mounting groove 11b of the connecting metal fitting 1. The protruding shaft portion 22 is inserted into the bolt insertion hole 42 provided in the crosspiece 41 of the frame 4 for installing the photovoltaic power generation panel, and the flat washer 6 and the spring washer 7 are passed through the shaft portion 22. Attach the hexagon nut 8 to the shaft portion 22. By tightening the hexagon bolt 2 and the hexagon nut 8 in this state, the connecting metal fitting 1 can be fastened to the crosspiece 41 of the stand 4 for installing the photovoltaic power generation panel.
 続いて、太陽光発電パネル3を連結金具1を用いて太陽光発電パネル設置用架台4に取り付ける流れを説明する。ここでは、太陽光発電パネル設置用架台4から故障等により交換される太陽光発電パネル3A(旧パネル3A)を取り外した後、交換して新たに取り付けられる太陽光発電パネル3(新パネル3)を太陽光発電パネル設置用架台4に取り付けるものとする。 Next, the flow of attaching the photovoltaic power generation panel 3 to the pedestal 4 for installing the photovoltaic power generation panel by using the connecting metal fitting 1 will be described. Here, the photovoltaic power generation panel 3A (old panel 3A) to be replaced due to a failure or the like is removed from the photovoltaic power generation panel installation stand 4, and then replaced and newly installed. Is attached to the stand 4 for installing the photovoltaic power generation panel.
 図4(a)に示すように、新たに取り付けられる太陽光発電パネル3(新パネル3)のフレーム31には、太陽光発電パネル設置用架台4に取り付けるために用いられる取付孔32が4箇所設けられている。一方、図4(b)に示すように、交換のために取り外された太陽光発電パネル3A(旧パネル3A)のフレーム31Aにも、太陽光発電パネル設置用架台4に取り付けるために用いられる取付孔32Aが4箇所設けられているが、型番の違いにより、新パネル3に設けられている取付孔32の位置と旧パネル3Aに設けられている取付孔32Aの位置とにずれが発生してしまっている。 As shown in FIG. 4A, the frame 31 of the newly mounted photovoltaic power generation panel 3 (new panel 3) has four mounting holes 32 used for mounting on the pedestal 4 for installing the photovoltaic power generation panel. It is provided. On the other hand, as shown in FIG. 4 (b), the frame 31A of the photovoltaic power generation panel 3A (former panel 3A) removed for replacement is also attached to the frame 31A for mounting the photovoltaic power generation panel. There are four holes 32A, but due to the difference in model number, the position of the mounting hole 32 provided in the new panel 3 and the position of the mounting hole 32A provided in the old panel 3A are misaligned. It's closed.
 図5には、太陽光発電パネル設置用架台4から旧パネル3Aを取り外した状態が示されており、太陽光発電パネル設置用架台4の桟材41にはボルト挿通孔42が4箇所設けられている。この4箇所のボルト挿通孔42の位置は、元々取り付けられていた旧パネル3Aの取付孔32Aに対応した位置になっているため、太陽光発電パネル設置用架台4に直接新パネル3を載置し、取付孔32とボルト挿通孔42とを用いて六角ボルト2及び六角ナット8で固定することはできない。 FIG. 5 shows a state in which the old panel 3A is removed from the pedestal 4 for installing the photovoltaic power generation panel, and the crosspiece 41 of the pedestal 4 for installing the photovoltaic power generation panel is provided with four bolt insertion holes 42. ing. Since the positions of these four bolt insertion holes 42 correspond to the mounting holes 32A of the old panel 3A that was originally mounted, the new panel 3 is directly mounted on the pedestal 4 for installing the photovoltaic power generation panel. However, it cannot be fixed with the hexagon bolt 2 and the hexagon nut 8 by using the mounting hole 32 and the bolt insertion hole 42.
 そこで、新パネル3と太陽光発電パネル設置用架台4との間に連結金具1を4つ挟み込み、連結金具1を介して新パネル3を太陽光発電パネル設置用架台4に取り付ける。具体的には、新パネル3の取付孔32と太陽光発電パネル設置用架台4のボルト挿通孔42との位置関係に応じて連結金具1をxy平面上で回転させて調整し、連結金具1の第1取付溝11aに嵌合させた六角ボルト2が新パネル3の取付孔32に対応する位置に来るようにし、連結金具1の第2取付溝11bに嵌合させた六角ボルト2が太陽光発電パネル設置用架台4のボルト挿通孔42に対応する位置に来るようにする。図6に、4つの連結金具1を用いて、新パネル3を太陽光発電パネル設置用架台3に取り付けた状態を示す。このように、太陽光発電パネル3側の取付孔32と太陽光発電パネル設置用架台4側のボルト挿通孔42との位置関係に応じて連結金具1を回転させて調整するだけで、太陽光発電パネル3側の取付孔32が太陽光発電パネル設置用架台4側のボルト挿通孔42の位置に対応する位置になくとも、連結金具1を介して太陽光発電パネル3を太陽光発電パネル設置用架台4に取り付けることが可能となる。 Therefore, four connecting brackets 1 are sandwiched between the new panel 3 and the pedestal 4 for installing the photovoltaic power generation panel, and the new panel 3 is attached to the pedestal 4 for installing the photovoltaic power generation panel via the connecting bracket 1. Specifically, the connecting metal fitting 1 is adjusted by rotating it on the xy plane according to the positional relationship between the mounting hole 32 of the new panel 3 and the bolt insertion hole 42 of the photovoltaic power generation panel installation stand 4, and the connecting metal fitting 1 is adjusted. The hexagon bolt 2 fitted in the first mounting groove 11a of the new panel 3 is located at a position corresponding to the mounting hole 32 of the new panel 3, and the hexagon bolt 2 fitted in the second mounting groove 11b of the connecting metal fitting 1 is the sun. Make sure that the position corresponds to the bolt insertion hole 42 of the stand 4 for installing the photovoltaic power generation panel. FIG. 6 shows a state in which the new panel 3 is attached to the stand 3 for installing the photovoltaic power generation panel by using the four connecting metal fittings 1. In this way, the solar power can be adjusted simply by rotating and adjusting the connecting metal fitting 1 according to the positional relationship between the mounting hole 32 on the photovoltaic power generation panel 3 side and the bolt insertion hole 42 on the photovoltaic power generation panel installation stand 4. Even if the mounting hole 32 on the power generation panel 3 side does not correspond to the position of the bolt insertion hole 42 on the solar power generation panel installation stand 4, the solar power generation panel 3 is installed via the connecting metal fitting 1. It can be attached to the stand 4.
 以上説明した連結金具1によれば、二つの取付溝(第1取付溝11a及び第2取付溝11b)の一方の取付溝(第1取付溝11a)を太陽光発電パネル3側に、もう一方の取付溝(第2取付溝11b)を太陽光発電パネル設置用架台4側に向けて当該連結金具1を配置し、それぞれの取付溝に六角ボルト2の頭部21を嵌合させ、一方の取付溝(第1取付溝11a)の天面部(第1天面部114a、第2天面部115a)と太陽光発電パネル3のフレーム31とを挟み込むように六角ボルト2と六角ナット8とで連結金具1と太陽光発電パネル3とを締着し、もう一方の取付溝(第2取付溝11b)の天面部(第1天面部114b、第2天面部115b)と太陽光発電パネル設置用架台4の桟材41とを挟み込むように六角ボルト2と六角ナット8とで連結金具1と太陽光発電パネル設置用架台4とを締着することができるので、太陽光発電パネル3側の取付孔32と太陽光発電パネル設置用架台4側のボルト挿通孔42との位置関係によらず、太陽光発電パネル3を太陽光発電パネル設置用架台4に取り付けることができる。特に、連結金具1に第1取付溝11a及び第2取付溝11bが互いに反対方向を向いて開口するように形成されており、また、第1取付溝11a及び第2取付溝11bがそれぞれ直線状に、かつ両者が平行になるように形成されていることにより、本実施形態の連結金具1は、太陽光発電パネル3側の取付孔32と太陽光発電パネル設置用架台4側のボルト挿通孔42との様々な位置関係に適用することができる。 According to the connecting metal fitting 1 described above, one mounting groove (first mounting groove 11a) of the two mounting grooves (first mounting groove 11a and second mounting groove 11b) is placed on the photovoltaic power generation panel 3 side and the other. The connecting metal fitting 1 is arranged so that the mounting groove (second mounting groove 11b) of the above is directed toward the photovoltaic power generation panel installation stand 4 side, and the head 21 of the hexagon bolt 2 is fitted into each mounting groove, and one of them is fitted. A connecting bracket with a hexagon bolt 2 and a hexagon nut 8 so as to sandwich the top surface portion (first top surface portion 114a, second top surface portion 115a) of the mounting groove (first mounting groove 11a) and the frame 31 of the photovoltaic power generation panel 3. 1 and the photovoltaic power generation panel 3 are fastened together, and the top surface portion (first top surface portion 114b, second top surface portion 115b) of the other mounting groove (second mounting groove 11b) and the stand 4 for installing the photovoltaic power generation panel 4 Since the connecting metal fitting 1 and the gantry 4 for installing the photovoltaic power generation panel can be fastened with the hexagon bolt 2 and the hexagon nut 8 so as to sandwich the crosspiece 41 of the above, the mounting hole 32 on the photovoltaic power generation panel 3 side can be fastened. The photovoltaic power generation panel 3 can be attached to the photovoltaic power generation panel installation mount 4 regardless of the positional relationship between the photovoltaic power generation panel and the bolt insertion hole 42 on the photovoltaic power generation panel installation mount 4. In particular, the first mounting groove 11a and the second mounting groove 11b are formed in the connecting metal fitting 1 so as to open in opposite directions, and the first mounting groove 11a and the second mounting groove 11b are linear, respectively. In addition, because they are formed so as to be parallel to each other, the connecting metal fitting 1 of the present embodiment has a mounting hole 32 on the photovoltaic power generation panel 3 side and a bolt insertion hole on the photovoltaic power generation panel installation stand 4 side. It can be applied to various positional relationships with 42.
 以上、本発明の一実施形態について図面を参照して説明してきたが、本発明は上記実施形態に限定されず、種々の変更実施が可能である。 Although one embodiment of the present invention has been described above with reference to the drawings, the present invention is not limited to the above embodiment, and various modifications can be made.
 本発明の連結金具は、太陽光発電パネル設置用架台に取り付けられた太陽光発電パネルの交換の自由度を高めることができ、様々なタイプの太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際に広く利用することができる。 The connecting metal fitting of the present invention can increase the degree of freedom of replacement of the photovoltaic power generation panel attached to the photovoltaic power generation panel installation mount, and various types of photovoltaic power generation panels can be used as the photovoltaic power generation panel installation mount. It can be widely used when installing.
1 連結金具
 11a 第1取付溝
  111a 底面部
  112a 第1側面部
  113a 第2側面部
  114a 第1天面部
  115a 第2天面部
 11b 第2取付溝
  111b 底面部
  112b 第1側面部
  113b 第2側面部
  114b 第1天面部
  115b 第2天面部
2 六角ボルト
 21 頭部
 22 軸部
3,3A 太陽光発電パネル
 31,31A フレーム
 32,32A 取付孔
4 太陽光発電パネル設置用架台
 41 桟材
 42 ボルト挿通孔
5 歯付き座金
6 平座金
7 ばね座金
8 六角ナット
1 Connecting bracket 11a First mounting groove 111a Bottom part 112a First side surface part 113a Second side surface part 114a First top surface part 115a Second top surface part 11b Second mounting groove 111b Bottom part 112b First side surface part 113b Second side surface part 114b 1st top surface part 115b 2nd top surface part 2 Hexagon bolt 21 Head 22 Shaft part 3,3A Photovoltaic panel 31, 31A Frame 32,32A Mounting hole 4 Photovoltaic panel installation stand 41 Crosspiece 42 Bolt insertion hole 5 Toothed washer 6 Flat washer 7 Spring washer 8 Hexagon nut

Claims (9)

  1.  太陽光発電パネルを太陽光発電パネル設置用架台に取り付ける際に、前記太陽光発電パネルと前記太陽光発電パネル設置用架台との間に介在させ、六角ボルトを用いて前記太陽光発電パネル及び前記太陽光発電パネル設置用架台のそれぞれに固定される連結金具であって、
     反対方向に開口する二つの取付溝を備え、
     該二つの取付溝のそれぞれが、底面部と、該底面部の両端から対向するように延設される一対の側面部と、該一対の側面部のそれぞれの端部から前記底面部と平行にかつ互いに近づく方向に延設される一対の天面部と、を有する、連結金具。
    When the photovoltaic power generation panel is attached to the photovoltaic power generation panel installation stand, the photovoltaic power generation panel and the photovoltaic power generation panel are interposed between the photovoltaic power generation panel and the photovoltaic power generation panel installation mount, and a hexagon bolt is used. It is a connecting bracket that is fixed to each of the mounts for installing photovoltaic power generation panels.
    With two mounting grooves that open in opposite directions
    Each of the two mounting grooves is parallel to the bottom surface portion, a pair of side surface portions extending so as to face each other from both ends of the bottom surface portion, and each end portion of the pair of side surface portions. A connecting metal fitting having a pair of top surface portions extending in a direction approaching each other.
  2.  前記二つの取付溝のそれぞれが直線状に形成されている、請求項1に記載の連結金具。 The connecting metal fitting according to claim 1, wherein each of the two mounting grooves is formed in a straight line.
  3.  前記二つの取付溝が平行に形成されている、請求項2に記載の連結金具。 The connecting metal fitting according to claim 2, wherein the two mounting grooves are formed in parallel.
  4.  前記二つの取付溝が平面視で重ならないように形成されている、請求項1-3のいずれか1項に記載の連結金具。 The connecting metal fitting according to any one of claims 1-3, which is formed so that the two mounting grooves do not overlap in a plan view.
  5.  前記二つの取付溝のそれぞれが断面視C字形状を有する、請求項1-4のいずれか1項に記載の連結金具。 The connecting metal fitting according to any one of claims 1-4, wherein each of the two mounting grooves has a C-shaped cross-sectional view.
  6.  断面視S字形状を有する、請求項1-5のいずれか1項に記載の連結金具。 The connecting metal fitting according to any one of claims 1-5, which has an S-shaped cross-sectional view.
  7.  断面視点対称となる形状を有する、請求項1-6のいずれか1項に記載の連結金具。 The connecting metal fitting according to any one of claims 1-6, which has a shape symmetrical to a cross-sectional viewpoint.
  8.  前記取付溝の前記一対の側面部の離隔間隔が、前記六角ボルトの頭部の二面幅に等しいか又は大きく、かつ前記六角ボルトの頭部の対角距離よりも小さい、請求項1-7のいずれか1項に記載の連結金具。 Claim 1-7, wherein the separation distance between the pair of side surfaces of the mounting groove is equal to or larger than the width across flats of the head of the hexagon bolt and smaller than the diagonal distance of the head of the hexagon bolt. The connecting metal fitting according to any one of the above items.
  9.  前記取付溝の前記一対の天面部の離隔間隔が、前記六角ボルトの軸部の軸径に等しいか又は大きく、かつ前記六角ボルトの頭部の二面幅よりも小さい、請求項1-8のいずれか1項に記載の連結金具。 Claim 1-8, wherein the separation distance between the pair of top surfaces of the mounting groove is equal to or larger than the shaft diameter of the shaft portion of the hexagon bolt and smaller than the width across flats of the head portion of the hexagon bolt. The connecting metal fitting according to any one of the items.
PCT/JP2020/024601 2020-06-23 2020-06-23 Connecting bracket WO2021260793A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101039535B1 (en) * 2010-05-31 2011-06-09 (주)세화에너지산업 One-piece top supporter for electric wire insertion tube
JP2015017454A (en) * 2013-07-12 2015-01-29 大和ハウス工業株式会社 On-roof installation structure of solar cell module
CN208571981U (en) * 2018-08-08 2019-03-01 江苏森基新能源科技有限公司 The aluminum corner brace bracket of photovoltaic panel
CN209389982U (en) * 2018-12-29 2019-09-13 佛山市聚高新能源有限公司 A kind of framed stent structure for photovoltaic module

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101039535B1 (en) * 2010-05-31 2011-06-09 (주)세화에너지산업 One-piece top supporter for electric wire insertion tube
JP2015017454A (en) * 2013-07-12 2015-01-29 大和ハウス工業株式会社 On-roof installation structure of solar cell module
CN208571981U (en) * 2018-08-08 2019-03-01 江苏森基新能源科技有限公司 The aluminum corner brace bracket of photovoltaic panel
CN209389982U (en) * 2018-12-29 2019-09-13 佛山市聚高新能源有限公司 A kind of framed stent structure for photovoltaic module

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