WO2021249470A1 - 一种双向磁悬浮声波电机装置 - Google Patents

一种双向磁悬浮声波电机装置 Download PDF

Info

Publication number
WO2021249470A1
WO2021249470A1 PCT/CN2021/099339 CN2021099339W WO2021249470A1 WO 2021249470 A1 WO2021249470 A1 WO 2021249470A1 CN 2021099339 W CN2021099339 W CN 2021099339W WO 2021249470 A1 WO2021249470 A1 WO 2021249470A1
Authority
WO
WIPO (PCT)
Prior art keywords
coil
rotor
electric motor
motor
motor housing
Prior art date
Application number
PCT/CN2021/099339
Other languages
English (en)
French (fr)
Inventor
罗东胜
晏木
Original Assignee
克瑞科技(东莞)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 克瑞科技(东莞)有限公司 filed Critical 克瑞科技(东莞)有限公司
Publication of WO2021249470A1 publication Critical patent/WO2021249470A1/zh

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
    • A61C17/3409Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body
    • A61C17/3445Translation along the axis of the toothbrush handle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
    • A61C17/3409Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body
    • A61C17/3454Translation along the axis perpendicular of the axis of toothbrush handle and in the plane defined by the bristle holder
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
    • A61C17/3409Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body
    • A61C17/3472Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body with combined movements of the brush body
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/34Reciprocating, oscillating or vibrating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N15/00Holding or levitation devices using magnetic attraction or repulsion, not otherwise provided for

Definitions

  • the invention relates to the technical field of motors, in particular to a two-way magnetic levitation acoustic wave motor device.
  • the existing electric toothbrushes are usually driven by a motor, and the teeth are cleaned by the vibration of the brush head of the toothbrush.
  • the motor in the existing electric toothbrush generally needs to be installed with a spring or a torsion bar similar to a torsion spring.
  • Such a structure is easily damaged during use and is not easy to repair. Therefore, the service life of the motor often depends on how long the structure can be used.
  • the above-mentioned structural design makes the load-carrying capacity of the motor low, the torque that a unit volume of the motor can transmit is small, and the swing amplitude of the motor shaft changes greatly when subjected to different loads, and the use effect is not stable enough.
  • the object of the present invention is to provide a two-way magnetic levitation sonic motor device, comprising a motor housing and a motor shaft branch, the motor shaft branch is arranged at the shaft center of the motor housing, the bottom end of the motor housing is provided with an end cover, the motor housing Axle holes are provided at the shaft centers of the motor and the end cover, the motor shaft branch penetrates through the two shaft holes, and the connection between the motor shaft branch and the shaft hole is provided with a bearing, the motor housing is provided with a transmission unit, the The transmission unit is composed of a stator assembly and a rotor assembly, and the rotor assembly is arranged inside the stator assembly;
  • the stator assembly includes a stator iron core and coil windings. Both sides of the stator iron core are provided with insulated wire frames. Both ends of the inner side of the stator iron core are provided with stator teeth. A pole shoe is fixedly connected to the side, the pole shoe matches the rotor assembly, a coil winding is wound on both sides of the stator core, and both ends of the coil winding are wound on an insulated wire frame;
  • the rotor assembly includes a rotor core and a magnetic steel.
  • the rotor core is stacked on the outer side of the motor shaft branch.
  • the outer surface of the rotor core is provided with four placement slots.
  • the four placement slots are related to the rotor core.
  • the bisectors are distributed symmetrically, and the spacing angle between one placement slot and the placement slots on both sides is not equal, the four placement slots are equipped with magnets, and the four magnets are highly staggered.
  • the stator core forms a self-suction surface and a non-self-suction surface, and the area of the self-suction surface is larger than the area of the non-self-suction surface.
  • the number of the transmission unit is set to one or more, a rotor skeleton is provided between two adjacent rotor cores, and two adjacent rotor cores are connected by the rotor skeleton.
  • both ends of the rotor frame are provided with clamping grooves, and the clamping grooves match the cross-sectional shape of the rotor core, and the clamping grooves are snap-connected to the rotor core.
  • the cross-sectional shape of the motor housing is flat or round, the end cover and the stator core are matched with the inner contour of the motor housing, and the end cover and the motor housing are riveted and connected.
  • the coil windings are matched with the stator teeth, and each group of the coil windings is provided with coil one, coil two, coil three and coil four, the head of the coil one is connected to the tail of the coil two, and the coil three The head of the coil is connected to the tail of the coil four, the head of the coil two is electrically connected to the head of the coil four and led out, and the tail of the coil one and the tail of the coil three are connected together and led out.
  • the four coil windings are divided into two groups, and the two groups of coil windings are respectively arranged as upper and lower windings and left and right windings.
  • the magnetic fields of the upper and lower windings are the same when energized, and the magnetic fields are opposite after the left and right windings are energized.
  • the four magnets are divided into two groups, and the polarities of the two magnets in each group are opposite, and the upper and lower magnetic poles of the two groups of magnets are correspondingly the same.
  • one end of the motor shaft branch extends out of a side of the motor housing.
  • the electromagnetic structure By relying on the electromagnetic effect to realize the transmission of motion, it is no longer necessary to install elastic structures such as torsion bars. On the one hand, it avoids the easy damage of the elastic structure during use and shortens the service life of the motor. On the other hand, it allows the unit volume of the motor to be transmitted. With a larger torque, the device can reduce the weight of the electric toothbrush when it is applied to an electric toothbrush. While swinging left and right, the up and down telescopic movement is closer to the feeling of brushing in daily life. The cleaning effect is greatly improved.
  • the electromagnetic structure transmits the power to make the power The transmission process is more stable, and the swing amplitude of the motor shaft branch will not change greatly when facing different loads, which is convenient for users to use. Compared with the prior art, it can rotate both axially and radially to brush teeth at the same time, which fills the market.
  • the electric toothbrush has no space for axial expansion and contraction except for radial left and right swings.
  • Figure 1 is an exploded view of the overall structure of the present invention
  • Figure 2 is a schematic diagram of the overall structure of the present invention.
  • Figure 3 is a front view of the present invention.
  • FIG. 4 AA schematic cross-sectional structure of the present invention
  • Figure 5 is a right side view of the present invention.
  • FIG 65 in BB schematic cross-sectional structure of the present invention, FIG;
  • Figure 7 is a schematic diagram of the rotor core structure of the present invention.
  • Figure 8 is a schematic diagram of the coil winding connection structure in the stator iron core of the present invention.
  • FIG. 9 is a schematic diagram of the distribution structure of the self-priming surface and the non-self-priming surface of the present invention.
  • Figure 11 is a schematic diagram of the polar distribution structure of the magnetic steel in the present invention.
  • FIG. 12 DD a cross-sectional schematic view of the present invention, FIG 11;
  • FIG 13 EE cross-sectional schematic view of the present invention, FIG 11;
  • Fig. 14 is an enlarged view of the structure of part A of Fig. 1 of the present invention.
  • the present invention provides a two-way magnetic levitation sonic motor device as shown in Figures 1-14, comprising a motor housing 1 and a motor shaft branch 2.
  • the motor shaft branch 2 is arranged at the axis of the motor housing 1, and the motor housing 1
  • the bottom end is provided with an end cover 4, the shaft center of the motor housing 1 and the end cover 4 are both provided with a shaft hole 3, the motor shaft branch 2 penetrates two shaft holes 3, and the motor shaft branch 2 and the shaft hole 3
  • a bearing 5 is provided at the joint of the motor housing 1, and a transmission unit is provided inside the motor housing 1.
  • the transmission unit is composed of a stator assembly 6 and a rotor assembly 7, and the rotor assembly 7 is arranged inside the stator assembly 6;
  • the stator assembly 6 includes a stator core 8 and a coil winding 9. Both sides of the stator core 8 are provided with insulated bobbins 10, and both ends of the inner side of the stator core 8 are provided with stator teeth 14, and the stator The side of the tooth 14 away from the stator core 8 is fixedly connected with a pole shoe 15, the pole shoe 15 matches the rotor assembly 7, a coil winding 9 is wound on both sides of the stator core 8, and two coil windings 9 The ends are all wound on the insulated wire frame 10, the stator teeth 14 can be one, two or even more in the same direction, and the corresponding coil winding can also be one, two or more.
  • the shape of the pole shoe 15 is based on the magnetic The distribution of steel 12 in space, there can be two or one;
  • the rotor assembly 7 includes a rotor core 11 and a magnetic steel 12.
  • the rotor core 11 is laminated on the outer side of the motor shaft branch 2, and the outer surface of the rotor core 11 is provided with four placement slots 16
  • the placement slots 16 are symmetrically distributed about the bisecting line of the rotor core 11, and the spacing angle between one placement slot 16 and the placement slots 16 on both sides is not equal, and the four placement slots 16 are provided with magnets 12, four
  • the magnetic steel 12 is highly staggered, and the magnetic steel and the stator core form a self-absorbing surface and a non-self-absorbing surface, and the area of the self-absorbing surface 121 is larger than the area of the non-self-absorbing surface 122.
  • the self-absorbing surface 121 In the radial direction, due to the stator teeth 14 Magnetic steel 12, and the self-absorbing surface 121 has a larger area than the non-self-absorbing surface 122, so it can be suspended in the radial direction. 122 has a large area, so it can be suspended in the axial direction. In the radial direction, even if the rotor assembly 7 deflects to the maximum position, the area of the self-priming surface 121 is still larger than that of the non-self-priming surface 122. In the axial direction, even if the rotor assembly 7 is displaced axially At the maximum position, the area of the self-priming surface 121 is still larger than that of the non-self-priming surface 122.
  • the number of the transmission unit is set to one or more, a rotor skeleton 13 is provided between two adjacent rotor cores 11, and two adjacent rotor cores 11 are connected by the rotor skeleton 13.
  • both ends of the rotor frame 13 are provided with clamping grooves 17, the clamping grooves 17 match the cross-sectional shape of the rotor core 11, and the clamping grooves 17 and the rotor core 11 are buckled and connected.
  • the cross-sectional shape of the motor housing 1 is set to be flat or circular, the end cover 4 and the stator core 8 are both matched with the inner contour of the motor housing 1, and the end cover 4 and the motor housing 1 are riveted. connect.
  • the coil winding 9 is matched with the stator teeth 14, and each group of the coil winding 9 is provided with a coil one 91, a coil two 92, a coil three 93 and a coil four 94, and the head of the coil one 91 is connected to the coil.
  • the tail of the second 92, the head of the coil three 93 is connected to the tail of the coil four 94, the head of the coil two 92 is electrically connected to the head of the coil four 94 and lead out, the tail of the coil one 91 is connected to the tail of the coil three 93
  • the tails are connected together and led out to generate magnetic fields of the same polarity in the axial direction and anisotropic magnetic fields in the radial direction.
  • the four coil windings 9 are divided into two groups, and the two groups of coil windings 9 are respectively arranged as upper and lower windings and left and right windings.
  • the magnetic fields of the upper and lower windings are the same after being energized, and the magnetic fields of the left and right windings are opposite after being energized.
  • the four magnets 12 are divided into two groups, and the polarities of the two magnets 12 in each group are opposite, and the upper and lower magnetic poles of the two groups of magnets 12 are correspondingly the same.
  • one end of the motor shaft branch 2 extends out of the motor housing 1 side.
  • the bottom end of the motor housing 1 is sealed and sealed by the end cover 4 for waterproofing.
  • the bearing 5 is used to form a bidirectional magnetic levitation motor structure relative to the stator assembly 6, so that the motor shaft 2 can rotate more smoothly, avoiding the wear of the motor shaft 2, and also stabilizing the motor The position of the shaft branch 2.
  • a pair of bearings 5 can make the front and back ends of the motor shaft branch 2 bear more uniform force, and the installation is stable.
  • All the magnets 12 are distributed around the rotor core 11, the distance between adjacent magnets 12 in the radial direction on the rotor core 11 is a preset value, and at least two of the preset values are different, that is, the magnetic
  • the steel 12 is unevenly distributed in the radial direction of the rotor core 11, so that it can drive the motor shaft 2 to swing from side to side.
  • the distance between adjacent magnets 12 on the rotor core 11 in the axial direction is It is a preset value, and at least two of the preset values are different, that is, the magnetic steel 12 is unevenly distributed in the axial direction of the rotor core 11, so that it drives the motor shaft 2 to reciprocate and optimize the radial magnetic
  • the steel spacing angle and axial spacing value can be used in electric toothbrushes to increase torque and telescopic distance. When used in electric toothbrushes, it can improve the cleaning ability of electric toothbrushes.
  • the specific implementation is as follows: when the device is actually used, the coil winding 9 is energized to form a magnetic field at the stator core 8, and the magnetic steel 12 is located in the magnetic field. Since the radial and axial directions have preset values, they interact with each other.
  • the polarized stator pushes the anisotropic magnet 12, and the magnet 12 of the same polarity is subjected to the anisotropic magnetic field force of the stator, thereby driving the magnet 12 and the rotor core 11 to rotate while reciprocating up and down.
  • the core 11 is fixedly connected to the motor shaft branch 2 to drive the motor shaft branch 2 to rotate up and down while reciprocating.
  • the coil winding 9 switches the direction of current through an external circuit and controls the energization time, thereby causing the rotor to reciprocate left and right.
  • the rotor assembly 7 Movement corresponds to the movement of the motor shaft 2, which relies on electromagnetic effects to realize the transmission of the movement. It is no longer necessary to install elastic structures such as torsion bars. On the one hand, it avoids the easy damage of the elastic structure during use and the shorter the service life of the motor. On the one hand, the unit volume of the motor can transmit a larger value of torque, and the volume of the motor can be reduced as much as possible when the rated torque is reached. When the device is applied to an electric toothbrush, the weight of the electric toothbrush can be reduced, and it can swing from side to side.
  • the coil winding 9 is energized to form a magnetic field at the stator core 8, and the magnetic steel 12 is located in the magnetic field. Since the radial and axial directions have preset values, the stators of the same polarity are pushed by the interaction.
  • the magnetic steel 12 of anisotropy, the magnetic steel 12 of the same polarity is subjected to an anisotropic stator magnetic field force, thereby driving the magnetic steel 12 and the rotor core 11 to rotate up and down at the same time, because the rotor core 11 and the motor shaft 5 is fixedly connected to drive the motor shaft 2 to swing left and right while reciprocating up and down.
  • the coil winding 9 switches the current direction through an external circuit and controls the energization time, thereby causing the rotor to reciprocate left and right.
  • the movement of the rotor assembly 7 corresponds to the motor shaft branch.
  • the movement of 2 relies on the electromagnetic effect to realize the transmission of movement, and the power is transmitted through the electromagnetic structure, which makes the power transmission process more stable, and drives the toothbrush head to reciprocate while cleaning the teeth effectively.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Dentistry (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical & Material Sciences (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本发明公开了一种双向磁悬浮声波电机装置,包括电机外壳和电机轴枝,所述电机轴枝设置在电机外壳轴心处,所述电机外壳底端设有端盖,所述电机外壳和端盖的轴心处均开设有轴孔,所述电机轴枝贯穿两个轴孔。本发明通过依靠电磁效应实现运动的传递,不再需要安装扭力杆等弹性结构,一方面避免了弹性结构在使用时易损坏使得电机的使用寿命较短的情况,另一方面使得单位体积的电机可以传递更大数值的扭矩,该装置应用于电动牙刷时,可减轻电动牙刷的重量,左右摆动的同时上下伸缩运动更贴近日常生活中刷牙的感受,清洁作用大大提升,提高用户体验,填补了市场上除径向左右摆动外没有轴向伸缩运动的空白。

Description

一种双向磁悬浮声波电机装置 技术领域
本发明涉及电机技术领域,具体涉及一种双向磁悬浮声波电机装置。
背景技术
随着人们生活水平的不断提高,电动牙刷开始走进人们的日常生活中,替代传统牙刷以实现更理想和更便捷的刷牙效果。
现有的电动牙刷通常采用电机驱动,通过牙刷刷头的振动起到清洁牙齿的作用。现有的电动牙刷中的电机一般需要安装弹簧或者类似扭簧的扭力杆,在使用过程中这类结构容易损坏,不易修复,因此电机的使用寿命往往取决于上述结构能使用多长时间。并且采用上述结构设计使得电机的承载能力低,单位体积的电机能够传递的扭矩较小,而且承受不同负载时电机轴的摆幅变化较大,使用效果也不够稳定。
另外,现有电动牙刷运动轨迹普遍都是径向左右摆动,没有轴向的伸缩功能,但人们日常生活中刷牙,不仅需要上下摆动清洁牙齿(径向摆动),更需要左右移动(轴向伸缩)达到全方位清洁的目的,如何有效地解决这个问题,一直是本领域技术人员亟需突破的难题。
因此,发明一种双向磁悬浮声波电机装置来解决上述问题很有必要。
发明内容
本发明的目的是提供一种双向磁悬浮声波电机装置,包括电机外壳和电机轴枝,所述电机轴枝设置在电机外壳轴心处,所述电机外壳底端设有端盖,所述电机外壳和端盖的轴心处均开设有轴孔,所述电机轴枝贯穿两个轴孔,且电机轴枝与轴孔的连接处设有轴承,所述电机外壳内部设有传动单元,所述传动单元由定子组件和转子组件组成,且转子组件设置在定子组件内部;
所述定子组件包括定子铁芯和线圈绕组,所述定子铁芯两侧均设有绝缘线架,所述定子铁芯内侧两端均设有定子齿,所述定子齿远离定子铁芯的一侧固定连接有极靴,所述极靴与转子组件相匹配,所述定子铁芯两侧均绕设有线圈绕组,且线圈绕组两端均绕设在绝缘线架上;
所述转子组件包括转子铁芯和磁钢,所述转子铁芯叠压设置在电机轴枝外侧,所述转子铁芯外侧表面开设有四个放置槽,四个所述放置槽关于转子铁芯平分线对称分布,且一个放置槽与其两侧放置槽之间的间距角度不相等,四个所述放置槽内均设有磁钢,四个所述磁钢高度交错分布,所述磁钢与定子铁芯形成了自吸面和非自吸面,且自吸面面积大于非自吸面面积。
优选的,所述传动单元的数量设置为一个或多个,两个相邻转子铁芯之间设有转子骨架,且相邻两个转子铁芯通过转子骨架连接。
优选的,所述转子骨架两端均开设有卡接槽,所述卡接槽与转子铁芯的截面形状相匹配,且卡接槽与转子铁芯扣合连接。
优选的,所述电机外壳的截面形状设置为扁形或圆形,所述端盖和定子铁芯均与电机外壳内轮廓相匹配,且端盖与电机外壳之间铆合连接。
优选的,所述线圈绕组与定子齿相匹配,每组所述线圈绕组分别设置有线圈一、线圈二、线圈三和线圈四,所述线圈一的头接线圈二的尾,所述线圈三的头接线圈四的尾,所述线圈二的头与线圈四的头电性连接且引出,所述线圈一的尾与线圈三的尾连接在一起且引出。
优选的,四个所述线圈绕组分为两组,两组所述线圈绕组分别设置为上下绕组和左右绕组,所述上下绕组通电后磁场相同,所述左右绕组通电后磁场相反。
优选的,四个所述磁钢分为两组,且每组中两个磁钢极性相反,两组磁钢上下磁极对应相同。
优选的,所述电机轴枝一端延伸出电机外壳一侧。
在上述技术方案中,本发明提供的技术效果和优点:
通过依靠电磁效应实现运动的传递,不再需要安装扭力杆等弹性结构,一方面避免了弹性结构在使用时易损坏使得电机的使用寿命较短的情况,另一方面使得单位体积的电机可以传递更大数值的扭矩,该装置应用于电动牙刷时,可减轻电动牙刷的重量,左右摆动的同时上下伸缩运动更贴近日常生活中刷牙的感受,清洁作用大大提升,通过电磁结构传递动力,使得动力传递过程更为稳定,当面对不同负载时电机轴枝的摆幅不会产生较大变化,方便用户使用,与现有技术相比,能够同时轴向和径向转动刷牙,填补了市场上电动牙刷除径向左右摆动外没有轴向伸缩运动的空白。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。
图1为本发明的整体结构爆炸图;
图2为本发明的整体结构示意图;
图3为本发明的主视图;
图4为本发明图3中A-A 剖面结构示意图;
图5为本发明的右视图;
图6为本发明图5中B-B 剖面结构示意图;
图7为本发明转子铁芯结构示意图;
图8为本发明定子铁芯中线圈绕组连接结构示意图;
图9为本发明自吸面与非自吸面分布结构示意图;
图10为本发明图9中C-C 剖面结构示意图;
图11为本发明中磁钢极性分布结构示意图;
图12为本发明图11中D-D 剖面结构示意图;
图13为本发明图11中E-E 剖面结构示意图;
图14为本发明图1的A部结构放大图。
附图标记说明:
1电机外壳、2电机轴枝、3轴孔、4端盖、5轴承、6定子组件、7转子组件、8定子铁芯、9线圈绕组、91线圈一、92线圈二、93线圈三、94线圈四、10绝缘线架、11转子铁芯、12磁钢、121自吸面、122非自吸面、13转子骨架、14定子齿、15极靴、16放置槽、17卡接槽。
具体实施方式
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。
本发明提供了如图1-14所示的一种双向磁悬浮声波电机装置,包括电机外壳1和电机轴枝2,所述电机轴枝2设置在电机外壳1轴心处,所述电机外壳1底端设有端盖4,所述电机外壳1和端盖4的轴心处均开设有轴孔3,所述电机轴枝2贯穿两个轴孔3,且电机轴枝2与轴孔3的连接处设有轴承5,所述电机外壳1内部设有传动单元,所述传动单元由定子组件6和转子组件7组成,且转子组件7设置在定子组件6内部;
所述定子组件6包括定子铁芯8和线圈绕组9,所述定子铁芯8两侧均设有绝缘线架10,所述定子铁芯8内侧两端均设有定子齿14,所述定子齿14远离定子铁芯8的一侧固定连接有极靴15,所述极靴15与转子组件7相匹配,所述定子铁芯8两侧均绕设有线圈绕组9,且线圈绕组9两端均绕设在绝缘线架10上,定子齿14在同一方向上可以为一个、两个甚至多个,对应的线圈绕组也可以为一个、两个甚至多个,极靴15的形状根据磁钢12在空间中的分布,可以有两个或者单个;
所述转子组件7包括转子铁芯11和磁钢12,所述转子铁芯11叠压设置在电机轴枝2外侧,所述转子铁芯11外侧表面开设有四个放置槽16,四个所述放置槽16关于转子铁芯11平分线对称分布,且一个放置槽16与其两侧放置槽16之间的间距角度不相等,四个所述放置槽16内均设有磁钢12,四个所述磁钢12高度交错分布,所述磁钢与定子铁芯形成了自吸面和非自吸面,且自吸面121面积大于非自吸面122面积,在径向,由于有定子齿14吸磁钢12,且自吸面121比非自吸面122面积大,所以径向可以悬浮,在轴向,也因为定子齿14吸磁钢12,且自吸面121比非自吸面122面积大,所以轴向可以悬浮,在径向,即使转子组件7偏摆到最大位置角度,自吸面121的面积依然大于非自吸面122,在轴向,即使转子组件7轴向位移到最大位置,自吸面121的面积依然大于非自吸面122。
优选的,所述传动单元的数量设置为一个或多个,两个相邻转子铁芯11之间设有转子骨架13,且相邻两个转子铁芯11通过转子骨架13连接。
优选的,所述转子骨架13两端均开设有卡接槽17,所述卡接槽17与转子铁芯11的截面形状相匹配,且卡接槽17与转子铁芯11扣合连接。
优选的,所述电机外壳1的截面形状设置为扁形或圆形,所述端盖4和定子铁芯8均与电机外壳1内轮廓相匹配,且端盖4与电机外壳1之间铆合连接。
优选的,所述线圈绕组9与定子齿14相匹配,每组所述线圈绕组9分别设置有线圈一91、线圈二92、线圈三93和线圈四94,所述线圈一91的头接线圈二92的尾,所述线圈三93的头接线圈四94的尾,所述线圈二92的头与线圈四94的头电性连接且引出,所述线圈一91的尾与线圈三93的尾连接在一起且引出,在轴向上可以产生同极性的磁场,在径向上产生各异性磁场。
优选的,四个所述线圈绕组9分为两组,两组所述线圈绕组9分别设置为上下绕组 和左右绕组,所述上下绕组通电后磁场相同,所述左右绕组通电后磁场相反。
优选的,四个所述磁钢12分为两组,且每组中两个磁钢12极性相反,两组磁钢12上下磁极对应相同。
优选的,所述电机轴枝2一端延伸出电机外壳1一侧。
电机外壳1底端通过端盖4铆合封口防水,使用轴承5相对定子组件6构成双向磁悬浮电机结构,使得电机轴枝2的转动更加顺畅,避免电机轴枝2的磨损,同时也能稳定电机轴枝2的位置,同时,一对轴承5可以使电机轴枝2的前后两端受力更加均匀,且安装稳定,一方面为电机轴枝2提供了支撑位置,方便定子组件6和转子组件7的紧凑安装,稳定配合,另一方面也能保护内部的定子组件6和转子组件7尽可能少的受到外部环境的污染和影响,保证电机轴枝2持续稳定的动力传输。
所有磁钢12绕转子铁芯11分布,相邻的所述磁钢12在转子铁芯11上沿径向的间距角度为预设值,且至少两个所述预设值相异,即磁钢12在转子铁芯11在径向上为不均匀分布,使其能带动电机轴枝2产生左右摆动,另外,相邻的所述磁钢12在所述转子铁芯11上沿轴向的间距为预设值,且至少两个所述预设值相异,即磁钢12在转子铁芯11在轴向上为不均匀分布,使其带动电机轴枝2产生往复运动,优化径向磁钢的间距角度和轴向的间距值,应用于电动牙刷中,可以提升扭矩和伸缩距离,应用于电动牙刷中时,可提升电动牙刷的清洁能力。
实施方式具体为:本装置在实际使用时,线圈绕组9通电在定子铁芯8处形成磁场,磁钢12位于该磁场内,由于径向和轴向都有预设值,它们相互作用,同极性的定子推动各异性的磁钢12,同极性的磁钢12受到各异性的定子磁场作用力,从而驱动磁钢12并带转子铁芯11转动的同时作上下往复运动,由于转子铁芯11与电机轴枝2固定连接,进而带动电机轴枝2转动的同时作上下往复运动,线圈绕组9通过外部电路切换电流方向及控制通电时间,从而使转子产生左右上下往复运动,转子组件7运动即对应电机轴枝2的运动,依靠电磁效应实现运动的传递,不再需要安装扭力杆等弹性结构,一方面避免了弹性结构在使用时易损坏使得电机的使用寿命较短的情况,另一方面使得单位体积的电机可以传递更大数值的扭矩,则可以在达到额定扭矩的情况下尽可能地缩小电机的体积,该装置应用于电动牙刷时,可减轻电动牙刷的重量,左右摆动的同时上下伸缩运动更贴近日常生活中刷牙的感受,清洁作用大大提升,通过电磁结构传递动力,使得动力传递过程更为稳定,当面对不同负载时电机轴枝2的摆幅不会产生较大变化,方便用户使用,填补了市场上电动牙刷除径向左右摆动外没有轴向伸缩运动的空白,该实施方式具体解决了现有技术中存在的现有电动牙刷不便于全方位清洁的问题。
本发明工作原理:
参照说明书附图1-7,线圈绕组9通电在定子铁芯8处形成磁场,磁钢12位于该磁场内,由于径向和轴向都有预设值,相互作用下同极性的定子推动各异性的磁钢12,同极性的磁钢12受到各异性的定子磁场作用力,从而驱动磁钢12并带转子铁芯11转动的同时作上下往复运动,由于转子铁芯11与电机轴5固定连接,进而带动电机轴枝2左右摆动的同时上下往复运动,线圈绕组9通过外部电路切换电流方向及控制通电时间,从而使转子产生左右上下往复运动,转子组件7运动即对应电机轴枝2的运动,依靠电磁效应实现运动的传递,通过电磁结构传递动力,使得动力传递过程更为稳定,带动牙刷头往复摆动的同时,对牙齿进行有 效清洁。
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。

Claims (8)

  1. 一种双向磁悬浮声波电机装置,包括电机外壳(1)和电机轴枝(2),所述电机轴枝(2)设置在电机外壳(1)轴心处,其特征在于:所述电机外壳(1)底端设有端盖(4),所述电机外壳(1)和端盖(4)的轴心处均开设有轴孔(3),所述电机轴枝(2)贯穿两个轴孔(3),且电机轴枝(2)与轴孔(3)的连接处设有轴承(5),所述电机外壳(1)内部设有传动单元,所述传动单元由定子组件(6)和转子组件(7)组成,且转子组件(7)设置在定子组件(6)内部;
    所述定子组件(6)包括定子铁芯(8)和线圈绕组(9),所述定子铁芯(8)两侧均设有绝缘线架(10),所述定子铁芯(8)内侧两端均设有定子齿(14),所述定子齿(14)远离定子铁芯(8)的一侧固定连接有极靴(15),所述极靴(15)与转子组件(7)相匹配,所述定子铁芯(8)两侧均绕设有线圈绕组(9),且线圈绕组(9)两端均绕设在绝缘线架(10)上;
    所述转子组件(7)包括转子铁芯(11)和磁钢(12),所述转子铁芯(11)叠压设置在电机轴枝(2)外侧,所述转子铁芯(11)外侧表面开设有四个放置槽(16),四个所述放置槽(16)关于转子铁芯(11)平分线对称分布,且一个放置槽(16)与其两侧放置槽(16)之间的间距角度不相等,四个所述放置槽(16)内均设有磁钢(12),四个所述磁钢(12)高度交错分布,所述磁钢与定子铁芯形成了自吸面和非自吸面,且自吸面(121)面积大于非自吸面(122)面积。
  2. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:所述传动单元的数量设置为一个或多个,两个相邻转子铁芯(11)之间设有转子骨架(13),且相邻两个转子铁芯(11)通过转子骨架(13)连接。
  3. 根据权利要求2所述的一种双向磁悬浮声波电机装置,其特征在于:所述转子骨架(13)两端均开设有卡接槽(17),所述卡接槽(17)与转子铁芯(11)的截面形状相匹配,且卡接槽(17)与转子铁芯(11)扣合连接。
  4. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:所述电机外壳(1)的截面形状设置为扁形或圆形,所述端盖(4)和定子铁芯(8)均与电机外壳(1)内轮廓相匹配,且端盖(4)与电机外壳(1)之间铆合连接。
  5. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:所述线圈绕组(9)与定子齿(14)相匹配,每组所述线圈绕组(9)分别设置有线圈一(91)、线圈二(92)、线圈三(93)和线圈四(94),所述线圈一(91)的头接线圈二(92)的尾,所述线圈三(93)的头接线圈四(94)的尾,所述线圈二(92)的头与线圈四(94)的头电性连接且引出,所述线圈一(91)的尾与线圈三(93)的尾连接在一起且引出。
  6. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:四个所述线圈绕组(9)分为两组,两组所述线圈绕组(9)分别设置为上下绕组和左右绕组,所述上下绕组通电后磁场相同,所述左右绕组通电后磁场相反。
  7. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:四个所述磁钢(12)分为两组,且每组中两个磁钢(12)极性相反,两组磁钢(12)上下磁极对应相同。
  8. 根据权利要求1所述的一种双向磁悬浮声波电机装置,其特征在于:所述电机轴枝(2)一端延伸出电机外壳(1)一侧。
PCT/CN2021/099339 2020-06-10 2021-06-10 一种双向磁悬浮声波电机装置 WO2021249470A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010525655.6A CN111541312A (zh) 2020-06-10 2020-06-10 一种双向磁悬浮声波电机装置
CN202010525655.6 2020-06-10

Publications (1)

Publication Number Publication Date
WO2021249470A1 true WO2021249470A1 (zh) 2021-12-16

Family

ID=71976193

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/099339 WO2021249470A1 (zh) 2020-06-10 2021-06-10 一种双向磁悬浮声波电机装置

Country Status (2)

Country Link
CN (1) CN111541312A (zh)
WO (1) WO2021249470A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114421656A (zh) * 2021-12-31 2022-04-29 歌尔股份有限公司 旋转装置、力反馈装置及电子设备
CN115404594A (zh) * 2022-05-07 2022-11-29 武汉纺织大学 一种双环形磁铁阵列磁悬浮织针驱动装置及控制方法

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111541312A (zh) * 2020-06-10 2020-08-14 克瑞科技(东莞)有限公司 一种双向磁悬浮声波电机装置
CN112869637B (zh) * 2021-01-13 2022-03-18 由利(深圳)科技有限公司 一种便于更换的扫地机器人的清扫装置
CN114453991B (zh) * 2021-12-10 2023-04-25 安徽科技学院 一种可自清洁的高效加工数控机床

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008096519A1 (ja) * 2007-02-08 2008-08-14 Mitsubishi Electric Corporation 回転・直動モータ
JP2014087238A (ja) * 2012-10-26 2014-05-12 Daido Gakuen 回転直動同期モータ
CN104184302A (zh) * 2014-09-05 2014-12-03 东南大学 一种v型磁极直线旋转运动转换器
CN207442548U (zh) * 2017-11-09 2018-06-01 高峰 一种低功耗的超声波电机
CN111541312A (zh) * 2020-06-10 2020-08-14 克瑞科技(东莞)有限公司 一种双向磁悬浮声波电机装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008096519A1 (ja) * 2007-02-08 2008-08-14 Mitsubishi Electric Corporation 回転・直動モータ
JP2014087238A (ja) * 2012-10-26 2014-05-12 Daido Gakuen 回転直動同期モータ
CN104184302A (zh) * 2014-09-05 2014-12-03 东南大学 一种v型磁极直线旋转运动转换器
CN207442548U (zh) * 2017-11-09 2018-06-01 高峰 一种低功耗的超声波电机
CN111541312A (zh) * 2020-06-10 2020-08-14 克瑞科技(东莞)有限公司 一种双向磁悬浮声波电机装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114421656A (zh) * 2021-12-31 2022-04-29 歌尔股份有限公司 旋转装置、力反馈装置及电子设备
CN114421656B (zh) * 2021-12-31 2023-09-29 歌尔股份有限公司 旋转装置、力反馈装置及电子设备
CN115404594A (zh) * 2022-05-07 2022-11-29 武汉纺织大学 一种双环形磁铁阵列磁悬浮织针驱动装置及控制方法

Also Published As

Publication number Publication date
CN111541312A (zh) 2020-08-14

Similar Documents

Publication Publication Date Title
WO2021249470A1 (zh) 一种双向磁悬浮声波电机装置
CN107394982B (zh) 微型直流电机
CN213213297U (zh) 一种双向磁悬浮声波无刷电机
CN104578668A (zh) 小型高频振动装置
CN108521178A (zh) 一种磁场四极定位有限制转角声波振动电机
CN111865027A (zh) 一种高频高转速摆动电机及其实现方法
CN207200551U (zh) 声波振动电机及具有它的声波牙刷和洁面仪
US5404063A (en) Electromagnetic center core dynamo
WO2021254432A1 (zh) 一种双向磁悬浮有刷电机装置
CN207625414U (zh) 一种Halbach型阵列永磁盘式无铁芯空心轴电机
CN212969400U (zh) 一种结构改进型声波马达
CN204179910U (zh) 一种电动工具用无刷电机结构
WO2003030335A1 (fr) Moteur avec structure a deux rotors
CN212115113U (zh) 一种双向磁悬浮有刷电机装置
CN212258744U (zh) 一种单向磁悬浮—轴向电机装置
CN217010492U (zh) 线圈外置式声波电机及电动牙刷
CN108173404B (zh) 超声振动电机
CN108039782B (zh) 磁悬浮电机
CN205725187U (zh) 一种高频振动电机
CN212969399U (zh) 一种结构改进型声波马达
EP3379698B1 (en) Electric toothbrush and motor device thereof
CN212323821U (zh) 一种双向磁悬浮声波电机装置
CN101841221B (zh) 一种强磁电动机
CN112332559A (zh) 一种新型磁悬浮轴向伸缩电机
CN212811530U (zh) 一种磁悬浮轴向伸缩有刷电机装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21822467

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 02.05.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 21822467

Country of ref document: EP

Kind code of ref document: A1