WO2021244375A1 - Brake integrated valve block and double-circuit wet braking system applying same - Google Patents

Brake integrated valve block and double-circuit wet braking system applying same Download PDF

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Publication number
WO2021244375A1
WO2021244375A1 PCT/CN2021/096136 CN2021096136W WO2021244375A1 WO 2021244375 A1 WO2021244375 A1 WO 2021244375A1 CN 2021096136 W CN2021096136 W CN 2021096136W WO 2021244375 A1 WO2021244375 A1 WO 2021244375A1
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WO
WIPO (PCT)
Prior art keywords
valve
port
brake
circuit
oil
Prior art date
Application number
PCT/CN2021/096136
Other languages
French (fr)
Chinese (zh)
Inventor
毕胜
吴猛
刘敏
薛振见
Original Assignee
安徽合力股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽合力股份有限公司 filed Critical 安徽合力股份有限公司
Priority to DE212021000255.2U priority Critical patent/DE212021000255U1/en
Publication of WO2021244375A1 publication Critical patent/WO2021244375A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66Electrical control in fluid-pressure brake systems
    • B60T13/68Electrical control in fluid-pressure brake systems by electrically-controlled valves
    • B60T13/686Electrical control in fluid-pressure brake systems by electrically-controlled valves in hydraulic systems or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/14Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/14Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
    • B60T13/142Systems with master cylinder
    • B60T13/147In combination with distributor valve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T15/00Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
    • B60T15/02Application and release valves
    • B60T15/36Other control devices or valves characterised by definite functions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D2065/783Features relating to cooling cooling control or adjustment

Definitions

  • the invention relates to the field of brake systems, in particular to a brake integrated valve block and a dual-circuit wet brake system using the valve block.
  • the emergency brake disc will lock up instantly, and the cargo may be thrown out, which is even more dangerous.
  • the object of the present invention is to provide a brake integrated valve block and a dual-circuit wet brake system using the valve block to solve the problems raised in the background art.
  • a brake integrated valve block comprising a valve housing, the valve housing is provided with a main valve, a two-position three-way control valve, a first two-position two-way control valve and a second two-position two-way control valve connected to form
  • the double-circuit charging valve also includes an overflow valve and a back pressure check valve.
  • the H1 port of the back pressure check valve is connected to the PA port of the valve housing and the H3 port of the overflow valve.
  • the H2 oil port of the valve is connected to the P1 oil port of the valve housing, and the H4 oil port of the relief valve is connected to the T2 oil port of the valve housing.
  • the D1 port of the first two-position two-way control valve is connected to the D2 port of the second two-position control valve, and the D3 port of the first two-position two-way control valve is connected to the valve
  • the A1 port of the housing is connected
  • the D4 port of the second two-position two-way control valve is connected to the A2 port of the valve housing
  • the E port of the two-position three-way control valve is connected with the G port and then connected to the first
  • the D2 port of the two-position two-way control valve its F port is connected to the B3 port of the main valve one way, and the other is connected to the T1 port of the valve housing
  • the B1 port of the main valve is connected to the valve respectively
  • the N port and P1 port of the housing the B2 port is connected to the D1 port of the first two-position two-way control valve and the D2 port of the second two-position two-way control valve
  • the B4 port is connected to the P1 of the valve housing Oil port.
  • the model of the double-circuit filling valve is ACV-L25F-00A.
  • a dual-circuit wet brake system using the above-mentioned brake integrated valve block which includes a dual-circuit hydraulic brake valve, a first one-way valve, and a first wet brake, which is mainly drawn from the A1 oil port of the brake integrated valve block and connected to the dual-circuit hydraulic brake valve.
  • the first brake circuit is connected to constitute the first brake circuit, the A1 oil port of the brake integrated valve block is also connected with a first accumulator; , The second one-way valve and the second wet brake are connected in sequence to form a second brake circuit, the A2 port of the brake integrated valve block is also connected with a second accumulator; the P1 of the brake integrated valve block
  • the oil ports, T1 oil ports, and T2 oil ports are all connected to the hydraulic oil tank; it also includes a three-position four-way solenoid valve, which is arranged between the two-circuit hydraulic brake valve and the first one-way valve and the second one-way valve.
  • one set of oil ports are respectively connected to the first oil outlet of the dual-circuit hydraulic brake valve and the first oil inlet of the first one-way valve, and the other set of oil ports are respectively connected to the dual-circuit hydraulic brake The second oil outlet of the valve and the first oil inlet of the second one-way valve.
  • the PA port of the brake integrated valve block is connected to the emergency accumulator and the first port of the two-position two-way proportional valve; the second check valve of the first check valve and the second check valve of the second check valve
  • the oil inlets are connected and jointly connected to the second oil port of the two-position two-way proportional valve.
  • the T3 and T4 oil ports of the dual-circuit hydraulic brake valve are both connected to a hydraulic oil tank.
  • the PA port of the brake integrated valve block is also connected to an emergency accumulator; in the first brake circuit, the A1 port of the brake integrated valve block is also connected to the first low pressure alarm Switch, a first pressure sensor is connected between the two-circuit hydraulic brake valve and the three-position four-way solenoid valve; in the second brake circuit, the A2 port of the brake integrated valve block is also connected with a second low pressure An alarm switch, a second pressure sensor is connected between the two-circuit hydraulic brake valve and the three-position four-way solenoid valve.
  • the present invention also includes an electrical controller, the electrical controller and the first low-pressure alarm switch, the second low-pressure alarm switch, the first pressure sensor, the second pressure sensor, three-position four-way solenoid valve and The two-position two-way proportional valve is electrically connected.
  • the present invention also includes a cooling circuit derived from the N oil port of the brake integrated valve block, and the two cooling oil ports of the first wet brake are correspondingly connected to the two cooling oil ports of the second wet brake.
  • the N oil port of the brake integrated valve block is connected to one of the cooling oil ports of the first wet brake, and one of the cooling oil ports of the second wet brake is connected to a hydraulic oil tank through a built-in oil return filter.
  • the model of the dual-circuit hydraulic brake valve is HBV3-L10F-00.
  • the emergency accumulator can be switched immediately to ensure a reliable, autonomous and stable braking.
  • Figure 1 is a schematic diagram of a prior art braking system
  • Figure 2 is a schematic diagram of the present invention.
  • a brake integrated valve block including a valve housing.
  • the valve housing is provided with a main valve 51, a two-position three-way control valve 52, a first two-position two-way control valve 54 and a second two-position two-way valve.
  • the control valve 53 is connected to form a dual-circuit charging valve, and the model of the dual-circuit charging valve can be ACV-L25F-00A.
  • the brake integrated valve block also includes a relief valve 55 and a back pressure check valve 56.
  • the H1 port of the back pressure check valve 56 is connected to the PA port of the valve housing and the H3 port of the relief valve 55.
  • the back pressure is single
  • the H2 port of the valve 56 is connected to the P1 port of the valve casing, and the H4 port of the relief valve 55 is connected to the T2 port of the valve casing.
  • the D1 port of the first two-position two-way control valve 54 and the D2 port of the second two-position control valve 53 are connected by a three-way joint, and the D3 port of the first two-position two-way control valve 54 is connected to The A1 port of the valve housing is connected, and the D4 port of the second two-position two-way control valve 53 is connected to the A2 port of the valve housing.
  • the E port and G port of the two-position three-way control valve 52 are connected together to the D2 port of the second two-position two-way control valve 53, the F port is connected all the way to the B3 port of the main valve 51, and the other Connect the T1 port of the valve housing.
  • the B1 port of the main valve 51 is respectively connected to the N port and the P1 port of the valve housing, and the B2 port is connected to the D1 port of the first two-position two-way control valve 54 and the D2 port of the second two-position two-way control valve 53
  • the three-way joint at the oil port is specifically the point C shown in Figure 2, and its B4 port is connected to the P1 port of the valve housing.
  • a dual-circuit wet brake system which applies the above-mentioned brake integrated valve block 5.
  • the hydraulic oil tank 1 of the brake system is installed on one side of the frame of the whole vehicle.
  • the oil tank breather cap 20 is installed on the hydraulic oil tank 1.
  • the oil suction port of the gear pump 3 is directly connected to the oil suction filter 2 built in the hydraulic oil tank 1, and the motor 4 is connected with the gear pump 3 to drive the gear pump 3 to rotate, and the outlet of the gear pump 3 is connected to the P1 oil port of the valve housing.
  • the brake system includes a first brake circuit and a second brake circuit.
  • the first brake circuit is: the A1 oil port of the brake integrated valve block 5 leads to the K6 port, and the K6 port is connected to the dual-circuit hydraulic brake valve 11.
  • the first oil inlet (P3 oil port) and the first accumulator 7, the first oil outlet (A3 oil port) of the dual circuit brake valve 11 is connected to the J1 oil port on the three-position four-way solenoid valve 14, three positions
  • the J2 oil port of the four-way solenoid valve 14 is connected to the first oil inlet (J5 oil port) of the first check valve 15, and the J5 oil port is connected to the K2 oil port of the first wet brake 22.
  • the second brake circuit is: the K5 port is led from the A2 port of the brake integrated valve block 5, and the K5 port is connected to the second oil inlet (P4 port) of the dual-circuit hydraulic brake valve 11 and the second accumulator 8 ,
  • the second oil outlet (A4 port) of the dual-circuit brake valve 11 is connected to the J2 port of the three-position four-way solenoid valve 14, and the J4 port of the three-position four-way solenoid valve 14 is connected to the second one-way valve 15.
  • the first oil inlet (J8 oil port), the J8 oil port is connected to the K3 oil port of the second wet brake 17.
  • the model of the dual-circuit hydraulic brake valve can be selected as HBV3-L10F-00.
  • the P1 oil ports, T1 oil ports, and T2 oil ports of the brake integrated valve block 5 and the T3 and T4 oil ports of the dual-circuit hydraulic brake valve 11 are all connected to the hydraulic oil tank 1.
  • the system also includes an emergency brake circuit, wherein the second oil inlet (J6 oil port) of the first one-way valve 15 is connected to the second oil inlet (J7 oil port) of the second one-way valve 16 , And jointly connect the second port (P8 port) of the two-position two-way proportional valve 21, and the first port (P7 port) of the two-position two-way proportional valve 21 is connected to the PA port of the brake integrated valve block 5.
  • emergency accumulator 6 includes the emergency accumulator 6, the two-position two-way proportional valve 21, the first one-way valve 15, the second one-way valve 16, the three-dimensional four-way solenoid valve 14, and the two-circuit hydraulic brake valve 11,
  • the hydraulic oil tank 1 constitutes a circuit.
  • the A1 oil port of the brake integrated valve block 5 is also connected with a first low-pressure alarm switch 10, and a first low-pressure alarm switch 10 is connected between the dual-circuit hydraulic brake valve 11 and the three-position four-way solenoid valve 14.
  • the system also includes an electrical controller 19, the electrical controller 19 is connected to the first low-pressure alarm switch 10, the second low-pressure alarm switch 9, the first pressure sensor 13, the second pressure sensor 12, and the three-position four-way solenoid valve 14. And the two-position two-way proportional valve 21 are electrically connected.
  • the system also includes a cooling circuit derived from the N oil port of the brake integrated valve block 5, specifically: the two cooling oil ports of the first wet brake 22 correspond to the two cooling oil ports of the second wet brake 17 Connected, the N port of the brake integrated valve block 5 is connected to one of the cooling oil ports (K1 port) of the first wet brake 22, and one of the cooling oil ports (K4 port) of the second wet brake 17 is through the built-in return
  • the oil filter 18 is connected to the hydraulic oil tank 1.
  • the gear pump 3 sucks the hydraulic oil from the hydraulic oil tank 1 through the suction filter 2 and supplies it to the P1 port on the brake integrated valve block 5.
  • the high-pressure oil passes through the main valve inside the brake integrated valve block 5.
  • the B1 port and B2 port of 51 respectively supply the first two-position two-way control valve 54 and the second two-position two-way control valve 53 from the B2 port.
  • the high-pressure oil through the D1 port enters the first two-position two-way control valve 54 and then fills the first accumulator 7 through the D3 port and the A1 port.
  • the high-pressure oil passes through the D2 port and D4 port of the second two-position two-way control valve 53, and then fills the second accumulator 8 through the A2 port.
  • the first two-position two-way control valve 54 and the second two-position control valve 53 almost cut off the oil circuit, and the main valve 51 stops to the first two-position two-way The control valve 54 and the second two-position two-way control valve 53 provide high-pressure oil,
  • the two-position three-way control valve 52 starts to work, and the oil from the main valve 51 will enter the F port on the two-position three-way control valve 52 through the B3 port, and then return to the brake integrated valve block 5. T1 port.
  • the excess oil is supplied to the first wet brake 22 and the second wet brake 17 through the N port on the integrated brake integrated valve block 5 for internal cooling. Finally, this oil passes through the K4 port and then passes through the built-in oil return. The filter 18 returns the hydraulic oil tank 1.
  • the system has no demand for high-pressure oil, the accumulator pressure will be maintained within a certain pressure range, the system is approximately in a balanced state, and the high-pressure oil reaches the P3 and P4 ports on the dual-circuit hydraulic brake valve 11, waiting When the brake is stepped on, the output is required instantaneously.
  • the driver steps on the brake pedal, the upper and lower spools on the dual-circuit hydraulic brake valve 11 start to work synchronously, and the A3 and A4 ports on the dual-circuit hydraulic brake valve 11 output at the same time
  • the brake fluid with a certain pressure and a certain flow required for braking passes through the J1 and J2 ports on the three-position four-way solenoid valve 14 directly to the J3 and J4 ports on the three-position four-way solenoid valve 14, and finally reaches The K2 and k3 oil ports on the first wet brake 22 and the second wet brake 17 realize the braking of the whole machine.
  • This braking is controlled by the driver and is controlled by the driver.
  • the second low-pressure alarm switch 9, the first low-pressure alarm switch 10, the second pressure sensor 12, and the first pressure sensor 13 maintain normal working conditions, and will not alarm or trigger the logical control sequence of the electrical controller 19 .
  • the driver steps on the dual-circuit hydraulic brake valve 11, it also outputs a certain pressure of oil through the A3 and A4 ports on the dual-circuit hydraulic brake valve 11, and then passes through the three-position four-way solenoid valve 14 as the first wet driver ,
  • the second wet brake 17 provides brake fluid
  • the electrical controller 19 collects load data and vehicle speed data, and judges the timing of activation of the middle throttle position of the spool of the three-position four-way solenoid valve 14.
  • the high-pressure oil part of the four-way solenoid valve 14 is cut to the middle throttle position of the three-position four-way solenoid valve 14, so that the full-load emergency braking is divided into two pressure levels, and the braking time and braking force curve are optimized to make it more stable , So that the goods will not slip off due to inertia, and the braking distance after segmentation meets the standard requirements.
  • the electrical controller 19 compares the collected data with the preset program to calculate the time to be advanced corresponding to the best braking performance, so as to realize that the intelligent identification process of the system is knowable, controllable, adjustable, and optimizable, and finally The proportional opening of the three-position four-way solenoid valve 14 is optimized.
  • the model of the electrical controller 19 can be Parker MC43.
  • the second pressure sensor 12 When the whole vehicle cannot be braked, that is, when the dual-circuit hydraulic brake valve 11 is damaged or the pipeline between the dual-circuit brake valve 11 and the brake integrated valve block 5 is damaged, the second pressure sensor 12, the first pressure The sensor 13 will sense the abnormal pressure of the system, and transmit the abnormal pressure signals detected by the second pressure sensor 12 and the first pressure sensor 13 to the electrical controller 19.
  • the electrical controller 19 provides the control signal of the two-position two-way proportional valve 21 to make
  • the two-position two-way proportional valve 21 is instantly switched so that the high-pressure oil stored in the emergency accumulator 6 passes through the two-position two-way proportional valve 21 to the P9 port, and then enters through the first check valve 15 and the second check valve 16
  • the first wet brake 22 and the second wet brake 17 perform emergency braking.
  • the three-position four-way solenoid valve 14 is energized and works in a state where all oil ports are not connected; when the whole machine stops, the brake fluid pressure needs to be released.
  • the three-position four-way solenoid valve 14 is energized and works in a state where the ports are connected, because the A3 and A4 ports on the dual-circuit hydraulic brake valve 11 are respectively connected to the T3 and T4 ports on the dual-circuit hydraulic brake valve 11 Therefore, the brake fluid directly flows back to the hydraulic oil tank 1 to complete the release of the brake.
  • the above process can realize the autonomous braking of the system through the electrical controller 19, and the whole machine needs to be overhauled in time when it stops.
  • the fuel tank breather cap 20 is used to complete the internal and external air exchange and pressure equalization of the hydraulic fuel tank 1.
  • the J3 and J4 ports on the three-position four-way solenoid valve 14 and the first wet brake 22, the second Second the connection of wet brake 17 must be all connected by steel pipes to prevent accidental pipeline blasting.
  • the compressibility of steel pipes is worse, which can better meet the precise control of brake oil pressure, and provide technical advantages for one-way and one-side smooth braking. , To ensure that the single-channel single-brake control machine will not run off or flick at the current speed, and realize the safety and reliability of the system.
  • orientation or positional relationship indicated by the terms “upper”, “lower”, “inner”, “outer”, etc. are based on the orientation or positional relationship shown in the drawings, or
  • the orientation or positional relationship usually placed when the product of the invention is used is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be understood as a limitation to the present invention.
  • the terms “set” and “connection” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or Integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be a connection between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.

Abstract

A brake integrated valve block (5) and a double-circuit wet braking system applying the valve block (5). The system comprises a first brake circuit and a second brake circuit; a three-position four-way solenoid valve (14) is comprised in the first brake circuit and the second brake circuit; the three-position four-way solenoid valve (14) is provided between a double-circuit hydraulic brake valve (11) and a first one-way valve (15) and a second one-way valve (16); one group of oil ports of the three-position four-way solenoid valve are respectively connected to a first oil outlet of the double-circuit hydraulic brake valve (11) and a first oil inlet of the first one-way valve (15), and the other group of oil ports are respectively connected to a second oil outlet of the double-circuit hydraulic brake valve (11) and a first oil inlet of the second one-way valve (16); the system further comprises an emergency brake circuit led out by an emergency energy accumulator (6), a two-position two-way proportional valve (21), the first one-way valve (15), the second one-way valve (16), the three-position four-way solenoid valve (14), and the double-circuit hydraulic brake valve (11).

Description

一种制动集成阀块及应用该阀块的双回路湿式制动系统Brake integrated valve block and double-circuit wet brake system using the valve block 技术领域Technical field
本发明涉及制动系统领域,具体是一种制动集成阀块及应用该阀块的双回路湿式制动系统。The invention relates to the field of brake systems, in particular to a brake integrated valve block and a dual-circuit wet brake system using the valve block.
背景技术Background technique
目前重型车辆,如重型叉车、集装箱空箱堆高机及集装箱满箱吊运机,采用的湿式制动系统为单一制动回路,如图1所示,齿轮泵04通过吸油过滤器03从液压油箱01中吸取液压油提供到充液阀05,液压油一路通过充液阀05进入到蓄能器07中充液,另一路进入到驱动桥012提供两侧制动器冷却所需的液压油。驱动桥012上连接有堵塞报警开关013、制动灯开关011、液压油箱01,并通过梭阀09连接左侧踏板010与右侧踏板08,左侧踏板010与右侧踏板08还连接蓄能器07与低压报警开关06。上述方案缺点如下:At present, heavy-duty vehicles, such as heavy-duty forklifts, empty container stackers and full container hoists, use a single brake circuit as the wet brake system. As shown in Figure 1, the gear pump 04 is removed from the hydraulic The hydraulic oil is sucked from the oil tank 01 and supplied to the charging valve 05. The hydraulic oil enters the accumulator 07 through the charging valve 05, and enters the drive axle 012 to provide the hydraulic oil required for cooling of the brakes on both sides. The drive axle 012 is connected with a jam alarm switch 013, a brake light switch 011, and a hydraulic oil tank 01. The left pedal 010 and the right pedal 08 are connected through the shuttle valve 09, and the left pedal 010 and the right pedal 08 are also connected to energy storage.器07 and low voltage alarm switch 06. The disadvantages of the above scheme are as follows:
1、整机满载时,整车车速不能过高,否则不能保证运行时的安全;而且满载时,刹车不能自动识别控制,还是靠人主观判断实施,存在满载工况司机仍全速行驶无法及时刹车的情况;1. When the whole machine is fully loaded, the speed of the whole vehicle should not be too high, otherwise the safety during operation cannot be guaranteed; and when it is fully loaded, the brakes cannot be automatically identified and controlled, and the implementation is still subject to human judgment. The driver is still driving at full speed and cannot brake in time under full load conditions. Case;
2、单回路系统一旦管路爆破,紧急制动盘瞬间抱死,货物有被甩出去的风险,更加危险。2. Once the pipeline bursts in the single-circuit system, the emergency brake disc will lock up instantly, and the cargo may be thrown out, which is even more dangerous.
发明内容Summary of the invention
本发明的目的在于提供一种制动集成阀块及应用该阀块的双回路湿式制动系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a brake integrated valve block and a dual-circuit wet brake system using the valve block to solve the problems raised in the background art.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种制动集成阀块,包括阀壳,所述阀壳内设有由主阀、两位三通控制阀、第一两位两通控制阀与第二两位两通控制阀连接构成的双回路充液阀,还包括溢流阀与背压单向阀,所述背压单向阀的H1油口连接阀壳的PA油口与溢流阀的H3油口,所述背压单向阀的H2油口连接阀壳的P1油口,所述溢流阀的H4油口连接阀壳的T2油口。A brake integrated valve block, comprising a valve housing, the valve housing is provided with a main valve, a two-position three-way control valve, a first two-position two-way control valve and a second two-position two-way control valve connected to form The double-circuit charging valve also includes an overflow valve and a back pressure check valve. The H1 port of the back pressure check valve is connected to the PA port of the valve housing and the H3 port of the overflow valve. The H2 oil port of the valve is connected to the P1 oil port of the valve housing, and the H4 oil port of the relief valve is connected to the T2 oil port of the valve housing.
作为本发明的改进方案,所述第一两位两通控制阀的D1油口与第二两位两通控制阀的D2油口连接,第一两位两通控制阀的D3油口与阀壳的A1油口连接,第二两位两通控制阀的D4油口与阀壳的A2油口连接;所述两位三通控制阀的E油口与G油口连接后共同连接到第二两位两通控制阀的D2油口,其F油口一路连接所述主阀的B3油口,另一连接所述阀壳的T1油口;所述主阀的B1油口分别连接阀壳的N油口与P1油口,其B2油口连接第一两位两通控制阀的D1油口与第二两位两通控制阀的D2油口,其B4油口连接阀壳的P1油口。As an improved solution of the present invention, the D1 port of the first two-position two-way control valve is connected to the D2 port of the second two-position control valve, and the D3 port of the first two-position two-way control valve is connected to the valve The A1 port of the housing is connected, the D4 port of the second two-position two-way control valve is connected to the A2 port of the valve housing; the E port of the two-position three-way control valve is connected with the G port and then connected to the first For the D2 port of the two-position two-way control valve, its F port is connected to the B3 port of the main valve one way, and the other is connected to the T1 port of the valve housing; the B1 port of the main valve is connected to the valve respectively The N port and P1 port of the housing, the B2 port is connected to the D1 port of the first two-position two-way control valve and the D2 port of the second two-position two-way control valve, and the B4 port is connected to the P1 of the valve housing Oil port.
作为本发明的改进方案,所述双回路充液阀的型号为ACV-L25F-00A。As an improved solution of the present invention, the model of the double-circuit filling valve is ACV-L25F-00A.
一种应用上述制动集成阀块的双回路湿式制动系统,包括主要由制动集成阀块A1油口引出的并与双回路液压制动阀、第一单向阀与第一湿式制动器依次连接构成的第一制动回路,所述制动集成阀块的A1油口还连接有第一蓄能器;和主要由制动集成阀块A2油口引出的并与双回路液压制动阀、第二单向阀以及第二湿式制动器依次连接构成的第二制动回路,所述制动集成阀块的A2油口还连接有第二蓄能器;所述制动集成阀块的P1油口、T1油口、T2油口均连接到液压油箱;还包括三位四通电磁阀,所述三位四通电磁阀设在双回路液压制动阀与第一单向阀、第二单向阀之间,其一组油口分别连接双回路液压制动阀的第一出油口与第一单向阀的第一进油口,另一组油口分别连接双回路液压制动阀的第二出油口与第二单向阀的第一进油口。A dual-circuit wet brake system using the above-mentioned brake integrated valve block, which includes a dual-circuit hydraulic brake valve, a first one-way valve, and a first wet brake, which is mainly drawn from the A1 oil port of the brake integrated valve block and connected to the dual-circuit hydraulic brake valve. The first brake circuit is connected to constitute the first brake circuit, the A1 oil port of the brake integrated valve block is also connected with a first accumulator; , The second one-way valve and the second wet brake are connected in sequence to form a second brake circuit, the A2 port of the brake integrated valve block is also connected with a second accumulator; the P1 of the brake integrated valve block The oil ports, T1 oil ports, and T2 oil ports are all connected to the hydraulic oil tank; it also includes a three-position four-way solenoid valve, which is arranged between the two-circuit hydraulic brake valve and the first one-way valve and the second one-way valve. Between the one-way valves, one set of oil ports are respectively connected to the first oil outlet of the dual-circuit hydraulic brake valve and the first oil inlet of the first one-way valve, and the other set of oil ports are respectively connected to the dual-circuit hydraulic brake The second oil outlet of the valve and the first oil inlet of the second one-way valve.
作为本发明的改进方案,所述制动集成阀块的PA油口连接应急蓄能器以及两位两通比例阀的第一油口;第一单向阀与第二单向阀的第二进油口相连,并共同连接所述两位两通比例阀的第二油口,所述双回路液压制动阀的T3、T4油口均连接到液压油箱。As an improved solution of the present invention, the PA port of the brake integrated valve block is connected to the emergency accumulator and the first port of the two-position two-way proportional valve; the second check valve of the first check valve and the second check valve of the second check valve The oil inlets are connected and jointly connected to the second oil port of the two-position two-way proportional valve. The T3 and T4 oil ports of the dual-circuit hydraulic brake valve are both connected to a hydraulic oil tank.
作为本发明的改进方案,所述制动集成阀块的PA油口还连接有应急蓄能器;所述第一制动回路中,制动集成阀块的A1油口还连接第一低压报警开关,所述双回路液压制动阀与三位四通电磁阀之间连接有第一压力传感器;所述第二制动回路中,制动集成阀块的A2油口还连接有第二低压报警开关,所述双回路液压制动阀与三位四通电磁阀之间连接有第二压力传感器。As an improved solution of the present invention, the PA port of the brake integrated valve block is also connected to an emergency accumulator; in the first brake circuit, the A1 port of the brake integrated valve block is also connected to the first low pressure alarm Switch, a first pressure sensor is connected between the two-circuit hydraulic brake valve and the three-position four-way solenoid valve; in the second brake circuit, the A2 port of the brake integrated valve block is also connected with a second low pressure An alarm switch, a second pressure sensor is connected between the two-circuit hydraulic brake valve and the three-position four-way solenoid valve.
作为本发明的改进方案,还包括电气控制器,所述电气控制器与所述第一低压报警开关、第二低压报警开关、第一压力传感器、第二压力传感器、三位四通电磁阀及两位两通比例阀电连接。As an improved solution of the present invention, it also includes an electrical controller, the electrical controller and the first low-pressure alarm switch, the second low-pressure alarm switch, the first pressure sensor, the second pressure sensor, three-position four-way solenoid valve and The two-position two-way proportional valve is electrically connected.
作为本发明的改进方案,还包括由所述制动集成阀块N油口引出的冷却回路,所述第一湿式制动器的两个冷却油口与第二湿式制动器的两个冷却油口对应连接,所述制动集成阀块的N油口连接所述第一湿式制动器的其中一个冷却油口,所述第二湿式制动器的其中一个冷却油口通过内置式回油过滤器连接到液压油箱。As an improved solution of the present invention, it also includes a cooling circuit derived from the N oil port of the brake integrated valve block, and the two cooling oil ports of the first wet brake are correspondingly connected to the two cooling oil ports of the second wet brake. The N oil port of the brake integrated valve block is connected to one of the cooling oil ports of the first wet brake, and one of the cooling oil ports of the second wet brake is connected to a hydraulic oil tank through a built-in oil return filter.
作为本发明的改进方案,所述双回路液压制动阀的型号为HBV3-L10F-00。As an improved solution of the present invention, the model of the dual-circuit hydraulic brake valve is HBV3-L10F-00.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1.车辆满载情况下,当整车司机控制刹车时,能主动控制刹车油压,在确保运行安全情况下尽量避免急刹,有效防止货物甩出;1. When the vehicle is fully loaded, when the driver of the vehicle controls the brake, he can actively control the brake oil pressure, and try to avoid sudden braking while ensuring safe operation to effectively prevent the cargo from being thrown out;
2.具有第一制动回路与第二制动回路,即使有一路制动回路损坏,也能保证整车刹车,且不易发生甩尾。2. With the first brake circuit and the second brake circuit, even if one of the brake circuits is damaged, the whole vehicle can be braked, and it is not prone to flicking.
3. 当两个回路全部损坏或者失效,应急蓄能器能立刻切换,保证一次可靠的自主平稳制动。3. When both circuits are damaged or fail, the emergency accumulator can be switched immediately to ensure a reliable, autonomous and stable braking.
附图说明Description of the drawings
图1为现有技术的制动系统原理图;Figure 1 is a schematic diagram of a prior art braking system;
图2为本发明的原理图。Figure 2 is a schematic diagram of the present invention.
图中:1-液压油箱;2-吸油过滤器;3-齿轮泵;4-电机;5-制动集成阀块;51-主阀;52-两位三通控制阀;53-第二两位两通控制阀;54-第一两位两通控制阀;55-溢流阀;56-背压单向阀;6-应急蓄能器;7-第一蓄能器;8-第二蓄能器;9-第二低压报警开关;10-第一低压报警开关;11-双回路液压制动阀;12-第二压力传感器;13-第一压力传感器;14-三位四通电磁阀;15-第一单向阀;16-第二单向阀;17-第二湿式制动器;18-内置式回油过滤器;19-电气控制器;20-油箱透气帽;21-两位两通比例阀;22-第一湿式制动器。In the picture: 1-hydraulic oil tank; 2-suction filter; 3-gear pump; 4-motor; 5-brake integrated valve block; 51-main valve; 52-two-position three-way control valve; 53-second two -Position two-way control valve; 54-first two-position two-way control valve; 55-overflow valve; 56-back pressure check valve; 6-emergency accumulator; 7-first accumulator; 8-second Accumulator; 9-second low-pressure alarm switch; 10-first low-pressure alarm switch; 11-dual-circuit hydraulic brake valve; 12-second pressure sensor; 13-first pressure sensor; 14-three-position four-way solenoid Valve; 15-First one-way valve; 16-Second one-way valve; 17-Second wet brake; 18-Built-in oil return filter; 19-Electrical controller; 20-Oil tank breather cap; 21-Two positions Two-way proportional valve; 22-the first wet brake.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
参见图2,一种制动集成阀块,包括阀壳,阀壳内设有由主阀51、两位三通控制阀52、第一两位两通控制阀54与第二两位两通控制阀53连接构成的双回路充液阀,双回路充液阀的型号可选为ACV-L25F-00A。Refer to Figure 2, a brake integrated valve block, including a valve housing. The valve housing is provided with a main valve 51, a two-position three-way control valve 52, a first two-position two-way control valve 54 and a second two-position two-way valve. The control valve 53 is connected to form a dual-circuit charging valve, and the model of the dual-circuit charging valve can be ACV-L25F-00A.
制动集成阀块中还包括溢流阀55与背压单向阀56,背压单向阀56的H1油口连接阀壳的PA油口与溢流阀55的H3油口,背压单向阀56的H2油口连接阀壳的P1油口,溢流阀55的H4油口连接阀壳的T2油口。The brake integrated valve block also includes a relief valve 55 and a back pressure check valve 56. The H1 port of the back pressure check valve 56 is connected to the PA port of the valve housing and the H3 port of the relief valve 55. The back pressure is single The H2 port of the valve 56 is connected to the P1 port of the valve casing, and the H4 port of the relief valve 55 is connected to the T2 port of the valve casing.
具体地,第一两位两通控制阀54的D1油口与第二两位两通控制阀53的D2油口通过三通接头连接,第一两位两通控制阀54的D3油口与阀壳的A1油口连接,第二两位两通控制阀53的D4油口与阀壳的A2油口连接。Specifically, the D1 port of the first two-position two-way control valve 54 and the D2 port of the second two-position control valve 53 are connected by a three-way joint, and the D3 port of the first two-position two-way control valve 54 is connected to The A1 port of the valve housing is connected, and the D4 port of the second two-position two-way control valve 53 is connected to the A2 port of the valve housing.
两位三通控制阀52的E油口与G油口连接后共同连接到第二两位两通控制阀53的D2油口,其F油口一路连接主阀51的B3油口,另一连接阀壳的T1油口。The E port and G port of the two-position three-way control valve 52 are connected together to the D2 port of the second two-position two-way control valve 53, the F port is connected all the way to the B3 port of the main valve 51, and the other Connect the T1 port of the valve housing.
主阀51的B1油口分别连接阀壳的N油口与P1油口,其B2油口连接第一两位两通控制阀54的D1油口与第二两位两通控制阀53的D2油口处的三通接头,具体地为图2所示的C点,其B4油口连接阀壳的P1油口。The B1 port of the main valve 51 is respectively connected to the N port and the P1 port of the valve housing, and the B2 port is connected to the D1 port of the first two-position two-way control valve 54 and the D2 port of the second two-position two-way control valve 53 The three-way joint at the oil port is specifically the point C shown in Figure 2, and its B4 port is connected to the P1 port of the valve housing.
一种双回路湿式制动系统,应用了上述制动集成阀块5。本制动系统的液压油箱1安装在整车车架的一侧,液压油箱1上安装有油箱透气帽20,齿轮泵3的吸油口直接连接内置于液压油箱1内部的吸油过滤器2,电机4和齿轮泵3连接驱使齿轮泵3转动,齿轮泵3的出口连接阀壳的P1油口。A dual-circuit wet brake system, which applies the above-mentioned brake integrated valve block 5. The hydraulic oil tank 1 of the brake system is installed on one side of the frame of the whole vehicle. The oil tank breather cap 20 is installed on the hydraulic oil tank 1. The oil suction port of the gear pump 3 is directly connected to the oil suction filter 2 built in the hydraulic oil tank 1, and the motor 4 is connected with the gear pump 3 to drive the gear pump 3 to rotate, and the outlet of the gear pump 3 is connected to the P1 oil port of the valve housing.
本制动系统包括第一制动回路与第二制动回路,第一制动回路为:由制动集成阀块5的A1油口引出K6口,K6口连接双回路液压制动阀11的第一进油口(P3油口)以及第一蓄能器7,双回路制动阀11的第一出油口(A3油口)连接三位四通电磁阀14上J1油口,三位四通电磁阀14的J2油口连接第一单向阀15的第一进油口(J5油口),J5油口连接第一湿式制动器22的K2油口。The brake system includes a first brake circuit and a second brake circuit. The first brake circuit is: the A1 oil port of the brake integrated valve block 5 leads to the K6 port, and the K6 port is connected to the dual-circuit hydraulic brake valve 11. The first oil inlet (P3 oil port) and the first accumulator 7, the first oil outlet (A3 oil port) of the dual circuit brake valve 11 is connected to the J1 oil port on the three-position four-way solenoid valve 14, three positions The J2 oil port of the four-way solenoid valve 14 is connected to the first oil inlet (J5 oil port) of the first check valve 15, and the J5 oil port is connected to the K2 oil port of the first wet brake 22.
第二制动回路为:由制动集成阀块5的A2油口引出K5口,K5口连接双回路液压制动阀11的第二进油口(P4油口)以及第二蓄能器8,双回路制动阀11的第二出油口(A4油口)连接三位四通电磁阀14上J2油口,三位四通电磁阀14的J4油口连接第二单向阀15的第一进油口(J8油口),J8油口连接第二湿式制动器17的K3油口。The second brake circuit is: the K5 port is led from the A2 port of the brake integrated valve block 5, and the K5 port is connected to the second oil inlet (P4 port) of the dual-circuit hydraulic brake valve 11 and the second accumulator 8 , The second oil outlet (A4 port) of the dual-circuit brake valve 11 is connected to the J2 port of the three-position four-way solenoid valve 14, and the J4 port of the three-position four-way solenoid valve 14 is connected to the second one-way valve 15. The first oil inlet (J8 oil port), the J8 oil port is connected to the K3 oil port of the second wet brake 17.
优选地,双回路液压制动阀的型号可选为HBV3-L10F-00。Preferably, the model of the dual-circuit hydraulic brake valve can be selected as HBV3-L10F-00.
该系统中,制动集成阀块5的P1油口、T1油口、T2油口以及双回路液压制动阀11的T3、T4油口均连接到液压油箱1。In this system, the P1 oil ports, T1 oil ports, and T2 oil ports of the brake integrated valve block 5 and the T3 and T4 oil ports of the dual-circuit hydraulic brake valve 11 are all connected to the hydraulic oil tank 1.
进一步地,该系统还包括应急制动回路,其中,第一单向阀15的第二进油口(J6油口)与第二单向阀16的第二进油口(J7油口)相连,并共同连接两位两通比例阀21的第二油口(P8油口),两位两通比例阀21的第一油口(P7油口)连接制动集成阀块5的PA油口以及应急蓄能器6。应急制动回路包括依次从应急蓄能器6、两位两通比例阀21、第一单向阀15、第二单向阀16、三维四通电磁阀14以及双回路液压制动阀11、液压油箱1构成的回路。Further, the system also includes an emergency brake circuit, wherein the second oil inlet (J6 oil port) of the first one-way valve 15 is connected to the second oil inlet (J7 oil port) of the second one-way valve 16 , And jointly connect the second port (P8 port) of the two-position two-way proportional valve 21, and the first port (P7 port) of the two-position two-way proportional valve 21 is connected to the PA port of the brake integrated valve block 5. And emergency accumulator 6. The emergency brake circuit includes the emergency accumulator 6, the two-position two-way proportional valve 21, the first one-way valve 15, the second one-way valve 16, the three-dimensional four-way solenoid valve 14, and the two-circuit hydraulic brake valve 11, The hydraulic oil tank 1 constitutes a circuit.
进一步地,第一制动回路中,制动集成阀块5的A1油口还连接有第一低压报警开关10,双回路液压制动阀11与三位四通电磁阀14之间连接有第一压力传感器13;第二制动回路中,制动集成阀块5的A2油口还连接有第二低压报警开关9,双回路液压制动阀11与三位四通电磁阀14之间连接有第二压力传感器12。Further, in the first brake circuit, the A1 oil port of the brake integrated valve block 5 is also connected with a first low-pressure alarm switch 10, and a first low-pressure alarm switch 10 is connected between the dual-circuit hydraulic brake valve 11 and the three-position four-way solenoid valve 14. A pressure sensor 13; in the second brake circuit, the A2 port of the brake integrated valve block 5 is also connected to a second low-pressure alarm switch 9, and the dual-circuit hydraulic brake valve 11 is connected with the three-position four-way solenoid valve 14. There is a second pressure sensor 12.
进一步地,该系统还包括电气控制器19,电气控制器19与第一低压报警开关10、第二低压报警开关9、第一压力传感器13、第二压力传感器12、三位四通电磁阀14及两位两通比例阀21电连接。Further, the system also includes an electrical controller 19, the electrical controller 19 is connected to the first low-pressure alarm switch 10, the second low-pressure alarm switch 9, the first pressure sensor 13, the second pressure sensor 12, and the three-position four-way solenoid valve 14. And the two-position two-way proportional valve 21 are electrically connected.
进一步地,该系统还包括由制动集成阀块5的N油口引出的冷却回路,具体为:第一湿式制动器22的两个冷却油口与第二湿式制动器17的两个冷却油口对应连接,制动集成阀块5的N油口连接第一湿式制动器22的其中一个冷却油口(K1油口),第二湿式制动器17的其中一个冷却油口(K4油口)通过内置式回油过滤器18连接到液压油箱1。Further, the system also includes a cooling circuit derived from the N oil port of the brake integrated valve block 5, specifically: the two cooling oil ports of the first wet brake 22 correspond to the two cooling oil ports of the second wet brake 17 Connected, the N port of the brake integrated valve block 5 is connected to one of the cooling oil ports (K1 port) of the first wet brake 22, and one of the cooling oil ports (K4 port) of the second wet brake 17 is through the built-in return The oil filter 18 is connected to the hydraulic oil tank 1.
下面对本系统的实施原理进行阐述。The following describes the implementation principle of this system.
一、当车辆在正常工作状态,本系统实施原理为:1. When the vehicle is in normal working condition, the implementation principle of this system is:
当整机工作时,齿轮泵3通过吸油过滤器2从液压油箱1中吸取液压油供给制动集成阀俄块5上的P1油口,高压油液经过制动集成阀块5内部的主阀51的B1油口及B2油口,从B2油口分别供给第一两位两通控制阀54、第二两位两通控制阀53。高压油液通过的D1油口进入第一两位两通控制阀54,再通过D3油口、A1油口为第一蓄能器7充液。类似地,高压油液通过第二两位两通控制阀53的D2油口、D4油口,再通过A2油口为第二蓄能器8充液。When the whole machine is working, the gear pump 3 sucks the hydraulic oil from the hydraulic oil tank 1 through the suction filter 2 and supplies it to the P1 port on the brake integrated valve block 5. The high-pressure oil passes through the main valve inside the brake integrated valve block 5. The B1 port and B2 port of 51 respectively supply the first two-position two-way control valve 54 and the second two-position two-way control valve 53 from the B2 port. The high-pressure oil through the D1 port enters the first two-position two-way control valve 54 and then fills the first accumulator 7 through the D3 port and the A1 port. Similarly, the high-pressure oil passes through the D2 port and D4 port of the second two-position two-way control valve 53, and then fills the second accumulator 8 through the A2 port.
当第一蓄能器7、第二蓄能器8内部压力达到设定压力时,第一蓄能器7、第二蓄能器8内部压力经过制动集成阀块5上的A1、A2油口反馈到第一两位两通控制阀54、第二两位两通控制阀53上的D3油、D4油口,直接控制第一两位两通控制阀54、第二两位两通控制阀53的阀芯移向对应的封闭油路,此时第一两位两通控制阀54、第二两位两通控制阀53几乎切断油路,主阀51停止向第一两位两通控制阀54、第二两位两通控制阀53提供高压油液,When the internal pressure of the first accumulator 7 and the second accumulator 8 reaches the set pressure, the internal pressure of the first accumulator 7 and the second accumulator 8 will pass through the A1, A2 oil on the brake integrated valve block 5. Port feedback to the D3 oil and D4 ports on the first two-position two-way control valve 54 and the second two-position control valve 53 to directly control the first two-position two-way control valve 54 and the second two-way two-way control The spool of valve 53 moves to the corresponding closed oil circuit. At this time, the first two-position two-way control valve 54 and the second two-position control valve 53 almost cut off the oil circuit, and the main valve 51 stops to the first two-position two-way The control valve 54 and the second two-position two-way control valve 53 provide high-pressure oil,
此时两位三通控制阀52开始工作,主阀51出来的油液就会通过B3油口进入两位三通控制阀52上的F油口,再回流到制动集成阀块5上的T1油口。At this time, the two-position three-way control valve 52 starts to work, and the oil from the main valve 51 will enter the F port on the two-position three-way control valve 52 through the B3 port, and then return to the brake integrated valve block 5. T1 port.
多余的油液一路经过集成制动集成阀块5上的N油口提供给第一湿式制动器22与第二湿式制动器17内部冷却,最终此路油液经过K4油口,再经过内置式回油过滤器18回流液压油箱1。The excess oil is supplied to the first wet brake 22 and the second wet brake 17 through the N port on the integrated brake integrated valve block 5 for internal cooling. Finally, this oil passes through the K4 port and then passes through the built-in oil return. The filter 18 returns the hydraulic oil tank 1.
另一路进过背压单向阀56后直接给应急蓄能器6充液,应急蓄能器6充满后,多余可能的油液直接从溢流阀55溢流回到制动集成阀块5上T2油口,然后回流到液压油箱1中。The other way enters the back pressure check valve 56 and directly fills the emergency accumulator 6 with liquid. After the emergency accumulator 6 is full, the surplus possible oil directly overflows from the overflow valve 55 back to the brake integrated valve block 5. Upper T2 oil port, and then return to hydraulic oil tank 1.
此时该系统没有高压油液需求,蓄能器压力会维持在一定压力范围内,系统近似趋于平衡状态,且高压油液到达双回路液压制动阀11上的P3、P4油口,等待踩下刹车时瞬间需求输出,如此时司机踩下刹车踏板,双回路液压制动阀11上的上下一致的阀芯开始同步工作,双回路液压制动阀11上的A3、A4油口同时输出制动所需要的一定压力、一定流量的制动油液,经过三位四通电磁阀14上的J1、J2油口直接到三位四通电磁阀14上的J3、J4油口,最终到达第一湿式制动器22与第二湿式制动器17上的K2、k3油口,实现整机的制动。At this time, the system has no demand for high-pressure oil, the accumulator pressure will be maintained within a certain pressure range, the system is approximately in a balanced state, and the high-pressure oil reaches the P3 and P4 ports on the dual-circuit hydraulic brake valve 11, waiting When the brake is stepped on, the output is required instantaneously. At this time, the driver steps on the brake pedal, the upper and lower spools on the dual-circuit hydraulic brake valve 11 start to work synchronously, and the A3 and A4 ports on the dual-circuit hydraulic brake valve 11 output at the same time The brake fluid with a certain pressure and a certain flow required for braking passes through the J1 and J2 ports on the three-position four-way solenoid valve 14 directly to the J3 and J4 ports on the three-position four-way solenoid valve 14, and finally reaches The K2 and k3 oil ports on the first wet brake 22 and the second wet brake 17 realize the braking of the whole machine.
此项制动为驾驶人员人为控制,受到驾驶人员控制。此时的第二低压报警开关9、第一低压报警开关10、第二压力传感器12、第一压力传感器13保持正常的工作状态,不会报警,也不会触发电气控制器19的逻辑控制顺序。This braking is controlled by the driver and is controlled by the driver. At this time, the second low-pressure alarm switch 9, the first low-pressure alarm switch 10, the second pressure sensor 12, and the first pressure sensor 13 maintain normal working conditions, and will not alarm or trigger the logical control sequence of the electrical controller 19 .
二、当车辆在满载急刹状态,货物在车辆的前方,整机连同货物的合成重心前移,急剧的刹车会导致货物滑落等安全风险,针对此,本系统实施原理为:2. When the vehicle is in a fully loaded emergency braking state and the cargo is in front of the vehicle, the combined center of gravity of the whole machine and the cargo will move forward. The sudden braking will cause the cargo to slip off and other safety risks. For this, the implementation principle of this system is as follows:
当司机踩下双回路液压制动阀11时,也是通过双回路液压制动阀11上的A3、A4油口输出一定压力的油液,再通过三位四通电磁阀14为第一湿式驱动器、第二湿式制动器17提供制动油液,电气控制器19收集载荷数据及车速数据,据此判断三位四通电磁阀14的阀芯中间节流位置的激发时机,当激发时通过三位四通电磁阀14的高压油液部分切到三位四通电磁阀14的中间节流位,使得满载紧急制动分成两个压力等级的阶段,优化制动时间和制动力曲线,使得更加平稳,使得货物不会由于惯性滑落,同时分段后的制动距离满足标准要求。When the driver steps on the dual-circuit hydraulic brake valve 11, it also outputs a certain pressure of oil through the A3 and A4 ports on the dual-circuit hydraulic brake valve 11, and then passes through the three-position four-way solenoid valve 14 as the first wet driver , The second wet brake 17 provides brake fluid, the electrical controller 19 collects load data and vehicle speed data, and judges the timing of activation of the middle throttle position of the spool of the three-position four-way solenoid valve 14. The high-pressure oil part of the four-way solenoid valve 14 is cut to the middle throttle position of the three-position four-way solenoid valve 14, so that the full-load emergency braking is divided into two pressure levels, and the braking time and braking force curve are optimized to make it more stable , So that the goods will not slip off due to inertia, and the braking distance after segmentation meets the standard requirements.
电气控制器19对收集的数据与预设的程序比对,以计算最佳的制动效能所对应的需提前的时间,以实现系统智能识别过程可知、可控、可调、可优化,最终使得三位四通电磁阀14的比例开启最优。电气控制器19的型号可选为Parker MC43。The electrical controller 19 compares the collected data with the preset program to calculate the time to be advanced corresponding to the best braking performance, so as to realize that the intelligent identification process of the system is knowable, controllable, adjustable, and optimizable, and finally The proportional opening of the three-position four-way solenoid valve 14 is optimized. The model of the electrical controller 19 can be Parker MC43.
三、当第一制动回路、第二制动回路均失效时,本系统的实施原理为:3. When both the first brake circuit and the second brake circuit fail, the implementation principle of this system is:
当不能实现整车制动时,即双回路液压制动阀11损坏或者双回路制动阀11与制动集成阀块5之间的管路受损时,第二压力传感器12、第一压力传感器13会感知系统压力异常,把第二压力传感器12、第一压力传感器13检测的压力异常信号传递给电气控制器19,此时电气控制器19提供两位两通比例阀21控制信号,使两位两通比例阀21瞬间切换使应急蓄能器6中储存的高压油液通过两位两通比例阀21到P9油口,然后经过第一单向阀15、第二单向阀16进入第一湿式制动器22、第二湿式制动器17实施紧急制动。When the whole vehicle cannot be braked, that is, when the dual-circuit hydraulic brake valve 11 is damaged or the pipeline between the dual-circuit brake valve 11 and the brake integrated valve block 5 is damaged, the second pressure sensor 12, the first pressure The sensor 13 will sense the abnormal pressure of the system, and transmit the abnormal pressure signals detected by the second pressure sensor 12 and the first pressure sensor 13 to the electrical controller 19. At this time, the electrical controller 19 provides the control signal of the two-position two-way proportional valve 21 to make The two-position two-way proportional valve 21 is instantly switched so that the high-pressure oil stored in the emergency accumulator 6 passes through the two-position two-way proportional valve 21 to the P9 port, and then enters through the first check valve 15 and the second check valve 16 The first wet brake 22 and the second wet brake 17 perform emergency braking.
此时三位四通电磁阀14得电工作在各油口均不相通的状态;当整机停下来,制动油液压力需要释放时。此时三位四通电磁阀14得电工作在油口相通的状态,由于双回路液压制动阀11上的A3、A4油口分别连接双回路液压制动阀11上的T3、T4油口,因此制动油液直接回流液压油箱1,完成制动的释放。以上过程通过电气控制器19即可实现系统自主制动,整机停下来需要及时检修。At this time, the three-position four-way solenoid valve 14 is energized and works in a state where all oil ports are not connected; when the whole machine stops, the brake fluid pressure needs to be released. At this time, the three-position four-way solenoid valve 14 is energized and works in a state where the ports are connected, because the A3 and A4 ports on the dual-circuit hydraulic brake valve 11 are respectively connected to the T3 and T4 ports on the dual-circuit hydraulic brake valve 11 Therefore, the brake fluid directly flows back to the hydraulic oil tank 1 to complete the release of the brake. The above process can realize the autonomous braking of the system through the electrical controller 19, and the whole machine needs to be overhauled in time when it stops.
系统在实施过程中,油箱透气帽20用于完成液压油箱1内外换气及压力均衡,同时为了满足需求,三位四通电磁阀14上的J3、J4油口与第一湿式制动器22、第二湿式制动器17的连接须全部采用钢管连接,防止意外的管路爆破发生,同时钢管可压缩性更差,更能满足制动油压的精准控制,为单路单边平稳制动提供技术优势,确保单路单制动器控制整机在现有车速下不会发生跑偏、甩尾的情况,实现系统工作的安全可靠。During the implementation of the system, the fuel tank breather cap 20 is used to complete the internal and external air exchange and pressure equalization of the hydraulic fuel tank 1. At the same time, in order to meet the demand, the J3 and J4 ports on the three-position four-way solenoid valve 14 and the first wet brake 22, the second Second, the connection of wet brake 17 must be all connected by steel pipes to prevent accidental pipeline blasting. At the same time, the compressibility of steel pipes is worse, which can better meet the precise control of brake oil pressure, and provide technical advantages for one-way and one-side smooth braking. , To ensure that the single-channel single-brake control machine will not run off or flick at the current speed, and realize the safety and reliability of the system.
虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。Although this specification is described in accordance with the implementation manners, not each implementation manner only contains an independent technical solution. This narration in the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions of can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
在本发明的描述中,需要说明的是,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In the description of the present invention, it should be noted that relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these entities. Or there is any such actual relationship or sequence between operations. Moreover, the terms "including", "including" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also those that are not explicitly listed Other elements of, or also include elements inherent to this process, method, article or equipment. If there are no more restrictions, the element defined by the sentence "including a..." does not exclude the existence of other identical elements in the process, method, article, or equipment that includes the element.
在本发明的描述中,还需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should also be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, or The orientation or positional relationship usually placed when the product of the invention is used is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be understood as a limitation to the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or Integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be a connection between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
故以上所述仅为本申请的较佳实施例,并非用来限定本申请的实施范围;即凡依本申请的权利要求范围所做的各种等同变换,均为本申请权利要求的保护范围。Therefore, the foregoing descriptions are only preferred embodiments of this application, and are not used to limit the scope of implementation of this application; that is, all equivalent changes made in accordance with the scope of the claims of this application shall fall within the protection scope of the claims of this application. .

Claims (9)

  1. 一种制动集成阀块,包括阀壳,所述阀壳内设有由主阀(51)、两位三通控制阀(52)、第一两位两通控制阀(54)与第二两位两通控制阀(53)连接构成的双回路充液阀,其特征在于,还包括溢流阀(55)与背压单向阀(56),所述背压单向阀(56)的H1油口连接阀壳的PA油口与溢流阀(55)的H3油口,所述背压单向阀(56)的H2油口连接阀壳的P1油口,所述溢流阀(55)的H4油口连接阀壳的T2油口。A brake integrated valve block, comprising a valve housing, the valve housing is provided with a main valve (51), a two-position three-way control valve (52), a first two-position two-way control valve (54) and a second The double-circuit filling valve formed by the connection of the two-position two-way control valve (53) is characterized in that it also includes an overflow valve (55) and a back pressure check valve (56), the back pressure check valve (56) The H1 port is connected to the PA port of the valve housing and the H3 port of the relief valve (55), the H2 port of the back pressure check valve (56) is connected to the P1 port of the valve housing, the relief valve The H4 port of (55) is connected to the T2 port of the valve housing.
  2. 根据权利要求1所述的一种制动集成阀块,其特征在于,所述第一两位两通控制阀(54)的D1油口与第二两位两通控制阀(53)的D2油口连接,第一两位两通控制阀(54)的D3油口与阀壳的A1油口连接,第二两位两通控制阀(53)的D4油口与阀壳的A2油口连接;所述两位三通控制阀(52)的E油口与G油口连接后共同连接到第二两位两通控制阀(53)的D2油口,其F油口一路连接所述主阀(51)的B3油口,另一连接所述阀壳的T1油口;所述主阀(51)的B1油口分别连接阀壳的N油口与P1油口,其B2油口连接第一两位两通控制阀(54)的D1油口与第二两位两通控制阀(53)的D2油口,其B4油口连接阀壳的P1油口。The brake integrated valve block according to claim 1, wherein the D1 port of the first two-position two-way control valve (54) and the D2 port of the second two-position two-way control valve (53) Oil port connection, the D3 port of the first two-position two-way control valve (54) is connected to the A1 port of the valve housing, and the D4 port of the second two-position two-way control valve (53) is connected to the A2 port of the valve housing Connection; the E port and G port of the two-position three-way control valve (52) are connected together to the D2 port of the second two-position two-way control valve (53), and the F port is connected to the The B3 port of the main valve (51) is connected to the T1 port of the valve housing; the B1 port of the main valve (51) is connected to the N port and the P1 port of the valve housing respectively, and the B2 port is Connect the D1 port of the first two-position two-way control valve (54) to the D2 port of the second two-position control valve (53), and connect the B4 port to the P1 port of the valve housing.
  3. 根据权利要求1或2所述的一种制动集成阀块,其特征在于,所述双回路充液阀的型号为ACV-L25F-00A。The brake integrated valve block according to claim 1 or 2, wherein the model of the double-circuit charging valve is ACV-L25F-00A.
  4. 一种应用权利要求2所述的制动集成阀块的双回路湿式制动系统,包括主要由制动集成阀块(5)A1油口引出的并与双回路液压制动阀(11)、第一单向阀(15)与第一湿式制动器(22)依次连接构成的第一制动回路,所述制动集成阀块(5)的A1油口还连接有第一蓄能器(7);A dual-circuit wet brake system using the brake integrated valve block according to claim 2, comprising a dual-circuit hydraulic brake valve (11), The first check valve (15) and the first wet brake (22) are connected in sequence to form a first brake circuit, and the A1 oil port of the brake integrated valve block (5) is also connected with a first accumulator (7) );
    和主要由制动集成阀块(5)A2油口引出的并与双回路液压制动阀(11)、第二单向阀(16)以及第二湿式制动器(17)依次连接构成的第二制动回路;所述制动集成阀块(5)的A2油口还连接有第二蓄能器(8);所述制动集成阀块(5)的P1油口、T1油口、T2油口均连接到液压油箱(1);其特征在于,And the second one, which is mainly drawn from the A2 port of the brake integrated valve block (5) and connected with the dual-circuit hydraulic brake valve (11), the second one-way valve (16), and the second wet brake (17) in sequence. Brake circuit; the A2 port of the brake integrated valve block (5) is also connected with a second accumulator (8); the P1 port, T1 port, and T2 of the brake integrated valve block (5) The oil ports are all connected to the hydraulic oil tank (1); it is characterized in that:
    还包括三位四通电磁阀(14),所述三位四通电磁阀(14)设在双回路液压制动阀(11)与第一单向阀(15)、第二单向阀(16)之间,其一组油口分别连接双回路液压制动阀(11)的第一出油口与第一单向阀(15)的第一进油口,另一组油口分别连接双回路液压制动阀(11)的第二出油口与第二单向阀(16)的第一进油口。It also includes a three-position four-way solenoid valve (14). The three-position four-way solenoid valve (14) is arranged between the two-circuit hydraulic brake valve (11) and the first one-way valve (15) and the second one-way valve ( 16), one set of oil ports are respectively connected to the first oil outlet of the dual-circuit hydraulic brake valve (11) and the first oil inlet of the first one-way valve (15), and the other set of oil ports are respectively connected The second oil outlet of the dual-circuit hydraulic brake valve (11) and the first oil inlet of the second one-way valve (16).
  5. 根据权利要求4所述的双回路湿式制动系统,其特征在于,所述制动集成阀块(5)的PA油口连接应急蓄能器(6)以及两位两通比例阀(21)的第一油口;第一单向阀(15)与第二单向阀(16)的第二进油口相连,并共同连接所述两位两通比例阀(21)的第二油口,所述双回路液压制动阀(11)的T3、T4油口均连接到液压油箱(1)。The dual-circuit wet brake system according to claim 4, wherein the PA port of the brake integrated valve block (5) is connected to an emergency accumulator (6) and a two-position two-way proportional valve (21) The first oil port; the first one-way valve (15) is connected to the second oil inlet of the second one-way valve (16), and is jointly connected to the second oil port of the two-position two-way proportional valve (21) , The T3 and T4 oil ports of the dual-circuit hydraulic brake valve (11) are both connected to the hydraulic oil tank (1).
  6. 根据权利要求5所述的双回路湿式制动系统,其特征在于,所述第一制动回路中,制动集成阀块(5)的A1油口还连接有第一低压报警开关(10),所述双回路液压制动阀(11)与三位四通电磁阀(14)之间连接有第一压力传感器(13);The dual-circuit wet brake system according to claim 5, characterized in that, in the first brake circuit, the A1 oil port of the brake integrated valve block (5) is also connected with a first low pressure alarm switch (10) A first pressure sensor (13) is connected between the dual-circuit hydraulic brake valve (11) and the three-position four-way solenoid valve (14);
    所述第二制动回路中,制动集成阀块(5)的A2油口还连接有第二低压报警开关(9),所述双回路液压制动阀(11)与三位四通电磁阀(14)之间连接有第二压力传感器(12)。In the second brake circuit, the A2 oil port of the brake integrated valve block (5) is also connected with a second low-pressure alarm switch (9), and the double-circuit hydraulic brake valve (11) is connected to the three-position four-way solenoid A second pressure sensor (12) is connected between the valves (14).
  7. 根据权利要求6所述的双回路湿式制动系统,其特征在于,还包括电气控制器(19),所述电气控制器(19)与所述第一低压报警开关(10)、第二低压报警开关(9)、第一压力传感器(13)、第二压力传感器(12)、三位四通电磁阀(14)及两位两通比例阀(21)电连接。The dual-circuit wet braking system according to claim 6, further comprising an electrical controller (19), the electrical controller (19) and the first low-voltage alarm switch (10), the second low-voltage The alarm switch (9), the first pressure sensor (13), the second pressure sensor (12), the three-position four-way solenoid valve (14) and the two-position two-way proportional valve (21) are electrically connected.
  8. 根据权利要求5所述的双回路湿式制动系统,其特征在于,还包括由所述制动集成阀块(5)N油口引出的冷却回路,所述第一湿式制动器(22)的两个冷却油口与第二湿式制动器(17)的两个冷却油口对应连接,所述制动集成阀块(5)的N油口连接所述第一湿式制动器(22)的其中一个冷却油口,所述第二湿式制动器(17)的其中一个冷却油口通过内置式回油过滤器(18)连接到液压油箱(1)。The dual-circuit wet brake system according to claim 5, further comprising a cooling circuit drawn from the N oil port of the brake integrated valve block (5), and two of the first wet brake (22) Two cooling oil ports are correspondingly connected to the two cooling oil ports of the second wet brake (17), and the N oil port of the brake integrated valve block (5) is connected to one of the cooling oils of the first wet brake (22) One of the cooling oil ports of the second wet brake (17) is connected to the hydraulic oil tank (1) through a built-in oil return filter (18).
  9. 根据权利要求4-8所述的任一双回路湿式制动系统,其特征在于,所述双回路液压制动阀(11)的型号为HBV3-L10F-00。The double-circuit wet brake system according to any one of claims 4-8, wherein the model of the double-circuit hydraulic brake valve (11) is HBV3-L10F-00.
PCT/CN2021/096136 2020-06-04 2021-05-26 Brake integrated valve block and double-circuit wet braking system applying same WO2021244375A1 (en)

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CN111634277A (en) * 2020-06-04 2020-09-08 安徽合力股份有限公司 Braking integrated valve block and double-loop wet braking system applying same
CN112377544B (en) * 2020-11-20 2022-02-15 徐州徐工矿业机械有限公司 Full-working-condition automatic-adjustment electro-hydraulic proportional wet disc brake cooling system and control method
CN113619552A (en) * 2021-09-10 2021-11-09 一汽解放汽车有限公司 Braking system and commercial car
CN113859212A (en) * 2021-11-15 2021-12-31 南京恒天领锐汽车有限公司 Explosion-proof pure electric SUV full hydraulic braking system with multiple safety guarantees

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CN202764956U (en) * 2012-08-17 2013-03-06 徐州徐工铁路装备有限公司 Wheel type engineering machinery integrated control system
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