WO2021244193A1 - System for producing pbs-based biodegradable material - Google Patents

System for producing pbs-based biodegradable material Download PDF

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Publication number
WO2021244193A1
WO2021244193A1 PCT/CN2021/090468 CN2021090468W WO2021244193A1 WO 2021244193 A1 WO2021244193 A1 WO 2021244193A1 CN 2021090468 W CN2021090468 W CN 2021090468W WO 2021244193 A1 WO2021244193 A1 WO 2021244193A1
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Prior art keywords
port
outlet
inlet
kettle
tank
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PCT/CN2021/090468
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French (fr)
Chinese (zh)
Inventor
王有超
陶家宏
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欧瑞康巴马格惠通(扬州)工程有限公司
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Publication of WO2021244193A1 publication Critical patent/WO2021244193A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8362Mixing plants; Combinations of mixers combining mixing with other treatments with chemical reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0046Sequential or parallel reactions, e.g. for the synthesis of polypeptides or polynucleotides; Apparatus and devices for combinatorial chemistry or for making molecular arrays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • B01J19/1856Stationary reactors having moving elements inside placed in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • B01J19/1862Stationary reactors having moving elements inside placed in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/04Stationary flat screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/16Auxiliary treatment of granules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/785Preparation processes characterised by the apparatus used
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00274Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
    • B01J2219/00718Type of compounds synthesised
    • B01J2219/0072Organic compounds
    • B01J2219/00736Non-biologic macromolecules, e.g. polymeric compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2201/00Details applicable to machines for screening using sieves or gratings
    • B07B2201/04Multiple deck screening devices comprising one or more superimposed screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2230/00Specific aspects relating to the whole B07B subclass
    • B07B2230/01Wet separation

Definitions

  • the invention relates to a production system for polyester chips, in particular to a production system for PBS-type biodegradable materials, and belongs to the technical field of polyester chip production equipment.
  • PBS includes PBS (polybutylene succinate), PBAT (polyterephthalate) Butylene adipate), PBST (polybutylene succinate-co-butylene terephthalate) and PBSA (butylene succinate-butylene adipate copolymer) )Wait.
  • PBS 1,4 butanediol
  • PTA terephthalic acid
  • dibasic acid includes adipic acid, sebacic acid or succinic acid, etc.
  • terephthalic acid, dibasic acid, and 1,4-butanediol are beaten in a certain proportion, and then sent to the first esterification reactor for reaction. After the reaction, they are sent to the second esterification tank for further reaction, and then pass through the first After polycondensation, second polycondensation, final polycondensation, and viscosity increase, the traditional PBS production system has the following defects:
  • PTA Terephthalic acid
  • BDO 1,4-butanediol
  • THF tetrahydrofuran
  • PBS slices are usually dehydrated by a centrifugal separator or a vacuum drum machine, which can only remove the moisture on the surface of the PBS slices, so that the moisture content of the PBS slices entering the intermediate bin is still relatively high. If the packaging is directly used, it is easy to cause degradation. At the same time, a certain amount of tetrahydrofuran in the slices is easy to be gradually released after a period of time. There are batch differences between the produced materials, which cannot achieve uniformity, which affects the use level of the product.
  • the oligomer particles and BDO fall into the hot well together through the atmospheric leg, causing blockage of the hot well or damage to the scraper during the scraper wall hanging process, causing the scraper condenser to stop working, and the oligomer in the hot well needs to be discharged into the slag regularly The box is cleaned.
  • the traditional slag discharge box is mostly vertical and flat, which is difficult to open and clean, or has a square shape.
  • the sealing surface is too large and the sealing is difficult; the filter is easy to block, causing the filtrate to overflow directly to the discharge port with the slag.
  • the drain port is blocked; there is too much slag trapped on the top filter screen, and the rapid stacking will quickly cause the feed port of the slag box to be blocked.
  • the purpose of the present invention is to overcome the problems existing in the prior art and provide a PBS-type biodegradable material production system that can produce PBS, PBAT, PBST and PBSA, etc., which can greatly reduce BDO consumption and reduce side effects.
  • the reaction and the amount of tetrahydrofuran produced are to overcome the problems existing in the prior art and provide a PBS-type biodegradable material production system that can produce PBS, PBAT, PBST and PBSA, etc.
  • a PBS-type biodegradable material production system of the present invention includes an esterification reaction kettle, and the esterification reaction kettle includes an esterification kettle A, an esterification kettle B, and a second esterification kettle,
  • the slurry inlet on the top of the esterification kettle is connected to the discharge port of slurry configuration tank 1, the top entrance of slurry configuration tank 1 is connected to the discharge port of slurry preparation tank 1, and the top of slurry preparation tank 1 is connected to the BDO
  • the feed pipe is connected with a PTA feeding port;
  • the slurry inlet on the top of the esterification kettle B is connected with the outlet of the slurry configuration tank two, and the top inlet of the slurry configuration tank two is connected with the discharge port of the slurry mixing tank two
  • the top of the slurry mixing tank two is connected with the BDO feed pipe and is provided with a dibasic acid feed port; the outlets of the A esterification kettle and the B esterification kettle are respectively
  • BDO and PTA are mixed in batches in slurry preparation tank 1 according to a certain molar ratio, and are sent to slurry configuration tank 1 after being fully stirred and evenly mixed, and then from the slurry configuration tank 1.
  • BDO and adipic acid, sebacic acid, succinic acid or other dibasic acid are mixed in batches in slurry preparation tank 2 according to a certain molar ratio, and they are fully stirred and sent into Slurry configuration tank two, then enters the B esterification kettle from the slurry configuration tank two to carry out the esterification reaction.
  • the reaction temperature of dibasic acid such as adipic acid and BDO is 170-210°C
  • the reaction temperature of PTA and BDO is 230 ⁇ 250°C. According to the temperature and pressure required for their reaction, the esterification reaction can be carried out separately.
  • the consumption of BDO is greatly reduced, the production of tetrahydrofuran is reduced, and the quality of the material can be precisely controlled.
  • the esterified ester of B and the esterified ester of A are respectively sent to the second esterification tank for mixed esterification, the mixed esterification material enters the first polycondensation tank for pre-polycondensation, and the pre-condensation material enters the second polycondensation tank for pre-condensation.
  • the recondensation material enters the final polycondensation reactor for final polycondensation, and the final polycondensation material enters the viscosity-increasing reactor to increase the viscosity.
  • the reaction between A esterification kettle and B esterification kettle under different process conditions can reduce the side reaction of BDO, reduce the consumption of raw materials and the amount of tetrahydrofuran produced, and improve the quality of products.
  • the discharge port of the viscosity increasing reactor is connected to the pelletizer through the melt booster pump one; the outlet of the melt transfer pump is connected to the melt heat exchanger through the melt metering pump.
  • the inlet is connected, the outlet of the melt heat exchanger and the outlet of the chain extender adding system are connected to the inlet of the second melt booster pump, and the outlet of the second melt booster pump is connected to the second pelletizer .
  • the thickened melt through the thickening reactor will be sent to the pelletizer by the melt booster pump to cut pellets, which can meet the needs of most customers, including the requirements of food-grade products.
  • melt transfer pump After the final polycondensation material is sent out by the melt transfer pump, it is first measured by the melt metering pump, then the temperature is adjusted by the melt heat exchanger, and then enters the melt together with the modified material from the chain extender addition system
  • the second booster pump is fed from the second melt booster pump to the second pelletizer, which can realize the online modification of some products.
  • the melt line is short, the residence time is short, it is not easy to thermally decompose, and the product quality is good; at the same time, the system With good compatibility, products with different characteristics can be produced to satisfy different downstream customers.
  • the outlets of the first pelletizer and the second pelletizer are respectively connected to the respective middle slicing silo.
  • the outlet of the discharge valve of the silo is respectively connected to the chip inlet on the top of the chip drying tower through the air supply pipe 1, and the chip outlet at the bottom of each chip drying tower is connected to the inlet of the discharge valve of the drying tower.
  • the outlet of the tower discharge valve is connected to the slice feed port on the top of the slice drying tower two through the second air supply pipe, and the slice discharge port at the bottom of each slice drying tower two is connected to the main feed port of the mixing silo.
  • the outlets of the silo are respectively connected with the vacuum packaging machine.
  • the PBS-type slices in the slicing intermediate silo are discharged through the discharge valve of the intermediate silo, and enter the slice drying tower 1 under the conveyance of the air conveying pipe 1. Evaporation, the preliminarily dried slices are discharged from the discharge valve of the drying tower, and enter the slice drying tower 2 under the air conveying pipe 2. The slices and the hot air continue to exchange heat and moisture in the slice drying tower 2, and the remaining water and tetrahydrofuran are evaporated After that, it enters the mixed silo from the main feed port for temporary storage, and then enters the vacuum packaging machine for packaging.
  • the water and tetrahydrofuran in the PBS-type slices are removed, and the vacuum packaging is adopted, and the product will not be degraded after being placed for a period of time.
  • the quality of the product has increased by one level, which can meet the requirements of food-grade use.
  • the hot air outlets at the top of the chip drying tower 1 and the chip drying tower 2 are connected to the air inlet of the dust collector through a dust removal suction pipe, and the top air outlet of the dust collector is connected to the air through a return air duct.
  • the air supply port of the third air supply pipe is connected, the feed port of the third air supply pipe is connected with the outlet of the slice batching valve, the inlet of the slice batching valve is connected with the outlet of the slice batching hopper, and the outlet of the third air supply pipe is connected with The auxiliary feed inlets of the mixed silo are connected.
  • the hot air after moisture absorption is discharged from the hot air outlet at the top of the slice drying tower 1 and the top of the slice drying tower 2, and enters the dust collector through the dust removal suction pipe.
  • the dust in the slice is intercepted by the dust collector, and the clean exhaust gas enters the air through the return air duct.
  • the air supply outlet of the third pipe is recycled.
  • Slices with different molecular weights have different viscosities.
  • the auxiliary materials are temporarily stored in the slice batching hopper, discharged from the slice batching valve, and enter the mixing silo from the auxiliary feed port under the air conveying pipe three, and enter the freshly dried slices from the main feed port. Evenly mix in proportion and change the mixing ratio.
  • the mixed slices can be extruded to obtain melts with different viscosities.
  • the product has a wider range of applications.
  • the waste heat and nitrogen in the clean exhaust gas are recovered, which greatly reduces the consumption of heat and materials. .
  • the main feed inlet is located at the center of the top of the mixed silo
  • the auxiliary feed inlets are located symmetrically on both sides of the main feed inlet
  • the inner cavity of the mixed silo is at least
  • each mixing chute extends vertically and is symmetrically distributed around the axis of the mixing silo.
  • the height direction of the chute is evenly provided with a plurality of chute sections, and each chute section is respectively provided with a chute, and each chute is spirally distributed along the circumference of the mixing chute.
  • the main feed port and the auxiliary feed port feed at the same time and fall above the material layer at the same time to achieve static mixing in each section of the mixing silo.
  • the slices in the central area of the mixing silo flow out from the bottom outlet of the mixing silo in turn. Achieve first-in, first-out; part of the slices in the surrounding area of the mixing silo enter the inner cavity of the mixing chute from each chute, and quickly descend along the mixing chute and fall into the cone of the mixing silo, realizing the backward entry of some slices
  • dynamic mixing is realized in the height direction of the mixing silo.
  • the first-in first-out static mixing and the last-in first-out dynamic mixing work together.
  • the slices arranged in the slice drying tower and the slice batching hopper are uniformly arranged in the mixing silo Mixing greatly improves the uniformity and quality of mixed slices.
  • the mixing chute is distributed symmetrically in the center, and the chute on the mixing chute is evenly distributed in the height direction and the circumferential direction, which can further improve the uniformity of the slice mixing.
  • the slice drying tower one and the slice drying tower two respectively include a vertical cylindrical tower body, the top center of the tower body is provided with the slice feed inlet, and the tower body hot air outlet Located on one side of the slice feed port; the lower part of the tower body is provided with the tower body hot air inlet, the bottom of the tower body is connected with a drying tower cone, and the slice discharge port is located in the drying tower At the lower end of the cone, along the axis of the tower, there are a plurality of right-cone-shaped material distributing umbrella caps.
  • each material distributing umbrella cap Except for the top material distributing umbrella cap, the upper part of each material distributing umbrella cap and the bottom of the bottom material distributing umbrella cap are respectively set There are baffles coaxial with the baffles, and each baffle is in the shape of a bell mouth with a large top and a small bottom.
  • PBS type slices enter the inner cavity of the tower from the slice feed port on the top, and first fall on the outer cone of the top layer of the distributing umbrella cap, splashed and evenly scattered around, and then fall downwards on the inner cone of the baffle Then, it splashes toward the center and falls from the center hole of the baffle, and falls on the outer cone of the distributing umbrella cap of the next layer; hot nitrogen or hot air enters from the lower part of the tower, and it is sliced with PBS in the upward direction. It is heated during the reverse flow process.
  • each baffle plate is connected to the inner wall of the tower body, each baffle plate has a thin-walled cavity structure, and the lower wall of each baffle plate passes through a plurality of evenly distributed lower walls.
  • the radial connecting pipe is connected with the corresponding baffle air supply ring pipe, and each baffle air supply ring pipe surrounds the outer circumference of the tower body and is respectively provided with a baffle hot air interface, and the upper wall of each baffle is uniform
  • the nitrogen pipe is connected to the air inlet of the gas heater, and the air outlet of the gas heater is connected to the hot air main pipe.
  • the hot air main pipe is connected to the hot air branch pipes of each layer.
  • the cold air branch pipes of each layer are connected with the baffle air supply pipe of the layer, and the outlets of the baffle air supply pipes of each layer are respectively connected with the baffle hot air interface of the layer.
  • Hot nitrogen or hot air enters the inner cavity of each baffle from the baffle air supply ring pipe along each radial connecting pipe, and sprays upward from the hot air holes of the baffle on the wall of the baffle, and the slices fall on the baffle At the same time on the board, it is dried and stirred by the hot air from the hot air holes of the baffle, which further improves the drying effect and uniformity.
  • the nitrogen is heated by the gas heater, it enters the hot air main pipe, and the temperature is measured by the hot air temperature sensor.
  • the hot air enters the hot air branch pipes of each layer, mixes with the cold air from the cold air branch pipes of the same layer, enters the baffle air supply pipe of the layer, and then enters the baffle plate of the layer through the baffle air supply loop pipe.
  • the temperature detected by the air supply temperature sensor of a certain layer of baffle is low, turn off the cold air regulating valve of this layer; otherwise, open the cold air regulating valve of this layer.
  • the diameter of the upper end of the drying tower cone is larger than the diameter of the tower body, and the lower end of the tower body is inserted into the upper port of the drying tower cone, and the diameter of the drying tower cone is
  • the upper port is provided with an annular cover, and the inner edge of the annular cover is welded to the outer wall of the tower body; the annular cavity under the annular cover is connected to the tower body through a plurality of evenly distributed radial communication pipes
  • the air supply ring pipe is connected, the tower body hot air inlet is provided on the circumference of the tower body air supply ring pipe, and a downward opening is provided between the lower port of the tower body and the inner wall of the drying tower cone.
  • the hot air enters the annular cavity at the upper end of the drying tower cone from the air supply ring pipe of the tower body along the radial connecting pipes, and blows downward from the annular hot air passage between the tower body and the drying tower cone.
  • the bucket is in a state of flowing downwards along the circumferential wall first, and then upwards along the central area.
  • the slices falling into the cone of the drying tower are heated and loosened to prevent sticking to the wall, mutual adhesion and blockage.
  • the gas phase outlets of the first polycondensation kettle, the second polycondensation kettle, the final polycondensation reaction kettle or the viscosity-increasing reaction kettle are respectively connected to the side wall inlets of the respective vacuum traps, and the top of each vacuum trap
  • the gas-phase ports are respectively connected with the air inlets of the scraper condensers
  • the bottom outlets of the vacuum traps are respectively connected to the top inlets of the vacuum collection tanks through electric shut-off valves
  • the top air inlets of the vacuum collection tanks also pass through the collection tank nitrogen valve
  • the bottom of each vacuum collection tank is equipped with a collection tank discharge valve
  • the medium outlet of each scraper condenser is connected to the respective hot well through the atmospheric leg
  • the liquid phase outlet of each hot well is connected to the spray circulation pump
  • the inlet of the spray circulating pump is connected with the spray outlet of the scraper condenser through a circulating liquid cooler.
  • the electric shut-off valve When a certain level gauge is accumulated in the vacuum trap, the electric shut-off valve is turned on, the nitrogen in the vacuum trap enters the vacuum trap and is discharged from its gas phase port, and the liquid oligomer enters the vacuum trap to be stored until it reaches a certain level. After measuring, open the collection tank nitrogen valve of the vacuum collection tank, and fill the vacuum collection tank with nitrogen. At the same time, open the collection tank discharge valve at the bottom of the vacuum collection tank to discharge the liquid oligomer into the collection tank. After that, continue to pour in nitrogen for about 10 seconds to seal the vacuum collection tank, and then close the collection tank's nitrogen valve.
  • the spray liquid flow rate required by the scraper condenser will be greatly reduced, reducing energy consumption, and the stability of the vacuum system will be greatly improved; in addition, the discharge from the scraper condenser The residue of the hot well will be greatly reduced, the stability of the scraper operation will be improved, and the service life of the scraper will be greatly extended.
  • the top of the hot well is provided with a top cover of the hot well, a longitudinal partition is arranged along the longitudinal axis of the hot well to divide the inner cavity of the hot well into two halves, and the middle section of the longitudinal partition is symmetrically arranged on both sides
  • the outer side of the lateral wall panel of the left inner chamber is the left outer chamber, and the outer side of the transverse wall panel of the right inner chamber is the right outer chamber.
  • the bottoms of the left inner chamber and the right inner chamber are respectively provided with cones.
  • the bottom of the two conical hoppers are respectively connected with hot well slag discharge ports, and the two hot well slag discharge ports respectively extend downward to outside the bottom of the hot well;
  • the bottoms of the left outer chamber and the right outer chamber are respectively provided with The hot well liquid phase outlet;
  • the hot well top cover is inserted with two atmospheric legs, the lower ends of the two atmospheric legs are respectively inserted into the lower part of the inner cavity of the left and right inner chambers, and the upper part of each horizontal wall panel They are respectively provided with overflow ports communicating with the corresponding outer chambers, and the inner ports of each overflow port are respectively covered with filter plates.
  • the outer ports of the overflow ports are respectively covered with convex arc-shaped filter baskets, and the left and right sides of each arc-shaped filter basket are respectively inserted into the vertical slots on the outer end surface of the transverse wallboard.
  • BDO and some oligomers flow into the lower part of the left inner chamber through the valve and pipe at the bottom of the scraper condenser through the left atmospheric leg, and at the same time play a role of liquid sealing. BDO or other spray liquid will pass through the filter plate for the first time. After filtering, it flows out and enters the inner cavity of the arc-shaped filter basket.
  • the arc-shaped filter basket After being filtered by the arc-shaped filter basket, it enters the left outer chamber, flows out from the liquid phase outlet of the hot well at the bottom of the left outer chamber, and is pumped out by the spray circulating pump and cooled After that, it is sent to the scraper condenser for circulating spraying. Impurities such as oligomers are blocked in the left inner chamber, fall into the cone-shaped hopper, and are discharged from the slag outlet of the hot well and enter the cleaning box. If the left atmospheric leg is blocked, you can immediately switch to the right atmospheric leg to work, and the liquid phase outlet of the hot well and the slag outlet of the hot well are also switched to the right, so that the sprinkler system can operate stably for a long time.
  • the filter plate is the first filter to trap larger-sized impurities.
  • the filter plate of the present invention is close to the top of the hot well, which facilitates the extraction of the filter plate for cleaning, and is also easy to reassemble.
  • the convex curved filter basket not only increases the filtering area, but also increases the content space; the filter plate and the edges of the left and right sides of the curved filter basket are embedded in the vertical slots, which is convenient for plugging and cleaning and assembly.
  • the hot well slag outlet is respectively connected with the cleaning box feed inlet on the top of the cleaning box
  • the cleaning box includes a horizontal cylinder with one end closed, and the front port of the cleaning box is hinged with Open and close the cover of the cleaning box
  • the cylinder body of the cleaning box is covered with a cleaning box jacket
  • the inner cavity of the cleaning box is provided with a plurality of square filter drawers stacked in sequence from top to bottom, and each square filter
  • the frames on the left and right sides of the drawer are respectively supported by rollers in the guide chute.
  • Each guide chute extends along the axial direction of the cleaning box and is respectively fixed on both sides of the inner wall of the cleaning box.
  • the bottom of the inner cavity of the cleaning box is provided with an arc
  • the bottom of the arc-shaped bottom drawer is supported by rollers on the bottom of the inner wall of the cleaning box.
  • the bottom of the arc-shaped bottom drawer and each square filter drawer are respectively provided with a filter screen, and the number of meshes of the lower filter screen is sequentially greater than
  • the mesh size of the upper filter screen, the lower end of the feed opening of the cleaning box points to the center area of the top square filter drawer, and the bottom center of the cleaning box is provided with a cleaning box drain.
  • the frame of each drawer is erected upwards to prevent the mixture from overflowing around the filter screen.
  • the guiding chute is convenient for the square filter drawer to be removed for cleaning and put back, and it can ensure that the square filter drawers are in a horizontal state; the curved bottom drawer is located in the cleaning box
  • the arc-shaped bottom of the cleaning box is in a stable and balanced state, and the guiding chute can be omitted, and it is directly supported on the arc-shaped bottom of the cleaning box by rollers.
  • the mixture of oligomer and BDO enters the inner cavity of the cleaning box from the feed port of the cleaning box, and first falls on the square filter drawer on the top layer to coarsely filter the mixture.
  • the top filter screen has large meshes and strong liquid permeability.
  • the clean BDO is discharged from the liquid outlet of the cleaning tank at the bottom of the cleaning tank. Open the cover of the cleaning box, and the square filter drawer or the arc-shaped bottom drawer can be drawn out for cleaning. Because the arc-shaped bottom drawer has the smallest holes and is the easiest to block, the frequency of cleaning can be higher than that of other square filter drawers.
  • the arc-shaped bottom drawer has the deepest depth and high content height, which is not easy to cause overflow. Steam can be introduced into the jacket of the cleaning box to increase the temperature of the cavity of the cleaning box to avoid blockage caused by solidification of the medium.
  • Fig. 1 is a flow chart of the production system of PBS-type biodegradable materials of the present invention.
  • Figure 2 is a flow chart of the slice drying system of the present invention.
  • Fig. 3 is a front view of the slice drying tower 1 or the slice drying tower 2 in Fig. 2.
  • Fig. 4 is a top view of Fig. 3.
  • Fig. 5 is a top view of one of the embodiments of the baffle in Fig. 3.
  • Fig. 6 is a cross-sectional view of the mixed silo in Fig. 3.
  • Figure 7 is a detailed flow diagram of the oligomer capture system of the present invention.
  • Figure 8 is a front view of the thermal well in the present invention.
  • Fig. 9 is a top view of Fig. 8 with the atmospheric legs removed.
  • Fig. 10 is a cross-sectional view along A-A in Fig. 9.
  • Fig. 11 is a partial enlarged view of Fig. 8.
  • Fig. 12 is a front view of the cleaning box in Fig. 7;
  • Fig. 13 is a left side view of Fig. 12.
  • 1a Slurry preparation tank one; 1a1. PTA feed port; 1b. Slurry preparation tank two; 1b1. Dibasic acid feed port; 2a. Slurry configuration tank one; 2b. Slurry configuration tank two; 3a .A esterification kettle; 3b.B esterification kettle; 4. second esterification kettle; 5. first polycondensation kettle; 6. second polycondensation kettle; 7. final polycondensation reactor; 8. viscosity increasing reactor; 9. .Chain extender addition system; 10a. Pelletizer one; 10b. Pelletizer two; 11. Slicing intermediate silo; 11a. Intermediate silo discharge valve; 12-1. Slicing drying tower one; 12-2. Slice drying tower two; 12a.
  • Drying tower pants tee 15. Slice batching hopper; 15a. Slice batching valve; 16. Mixing bin; 16a. Main feed inlet; 16b. Auxiliary Feeding port; 16c. Mixing chute; 16c1. Feeding port; 16d. Mixing silo pants tee; 17-1. Vacuum packaging machine one; 17-2. Vacuum packaging machine two; 18. Dust collector; 19 Gas heater; 20. Vacuum trap; 20a. Catcher level gauge; 20b. Electric shut-off valve; 21. Vacuum collection tank; 21a. Collection tank nitrogen valve; 21b. Collection tank discharge valve; 22. Scraper condensation 23. Hot well; 23a. Hot well slag outlet; 23b. Hot well liquid phase outlet; 23c.
  • Hot well material level gauge mouth 23d. Hot well thermometer mouth; 23e. Hot well roof; 23e1. Hot well Manhole cover; 23f. Longitudinal partition; 23g. Transverse wall panel; 23h1. Left inner chamber; 23h2. Right inner chamber; 23j1. Left outer chamber; 23j2. Right outer chamber; 23k. Seal seat; 23k1. Packing; 23k2 . Packing gland; 23m. Filter plate; 23m1. Filter plate handle; 23n. Curved filter basket; 23n1. Filter basket handle; 23p. Conical hopper; 23q. Atmospheric leg; 24. Cleaning box; 24a. Discharge port; 24b. Cleaning tank exhaust port; 24c. Cleaning tank drain port; 24d. Cleaning tank cover; 24e.
  • Condensate pipe G11a. Heat medium oil supply pipe; G11b. Heat medium oil return pipe; V1. Heat supply regulation Valve; V2. Cold air regulating valve; T1. Hot air temperature sensor; T2. Baffle plate supply air temperature sensor; B1. Esterification material pump; B2. The first polycondensation material pump; B3. The second polycondensation material pump; B4. Melting Body transfer pump; B5. Melt booster pump one; B6. Melt metering pump; B7. Melt booster pump two; B8. Spray circulation pump; F1. Filter one; F2. Filter two; F3. Filter three; F4. Filter four; F5. Filter five; F6. Filter six; H1. Melt heat exchanger; H2. Circulating liquid cooler.
  • the terms "front”, “rear”, “left”, “right”, “inner”, “outer”, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. , Is only for the convenience of describing the present invention and simplifying the description, and does not mean that the device must have a specific orientation.
  • the PBS biodegradable material production system of the present invention includes an esterification reaction vessel, a first polycondensation vessel 5, a second polycondensation vessel 6, a final polycondensation reaction vessel 7 and a viscosity-increasing reaction vessel 8.
  • the reaction kettle includes an A esterification kettle 3a, a B esterification kettle 3b and a second esterification kettle 4.
  • the top of the slurry mixing tank 1a is connected to the BDO supply pipe G0 and is provided with a PTA feeding port 1a1.
  • the discharge port of the slurry mixing tank 1a is connected to the top inlet of the slurry configuration tank 2a, and the slurry configuration tank 1
  • the discharge port of 2a is connected to the slurry inlet on the top of A esterification tank 3a through a screw transfer pump.
  • the top of the slurry mixing tank 2 1b is connected with the BDO supply pipe G0 and is provided with a dibasic acid feed port 1b1.
  • the discharge port of the slurry mixing tank 2 1b is connected to the top inlet of the slurry configuration tank 2b, and the slurry is configured
  • the discharge port of the second tank 2b is connected to the slurry inlet on the top of the B esterification tank 3b through a screw transfer pump.
  • the gas phase ports of the A esterification tank 3a and the B esterification tank 3b are respectively connected to their respective process towers 25.
  • the process towers 25 are respectively equipped with a top reflux tank 26.
  • the gas ports of the top reflux tank 26 respectively pass through a cold trap 27 and a vacuum pump 28 connected.
  • the discharge ports of the A esterification tank 3a and the B esterification tank 3b are respectively connected to the feed port of the second esterification tank 4, and the discharge port of the second esterification tank 4 passes through the esterification material pump B1 and the filter 1 F1 It is connected to the feed port of the first polycondensation reactor 5, and the discharge port of the first polycondensation reactor 5 is connected to the feed port of the second polycondensation reactor 6 through the first polycondensation material pump and filter 2 F2.
  • the discharge port is connected to the feed port of the final polycondensation reactor 7 through the second polycondensation material pump B3 and filter three F3, and the discharge port of the final polycondensation reactor 7 is connected to the viscosity increasing through the melt transfer pump B4 and the filter four F4.
  • the feed port of the reactor 8 is connected.
  • BDO and PTA are blended in batches in slurry blending tank 1a according to a certain molar ratio, fully stirred and sent to slurry configuration tank 2a, and then from slurry configuration tank 2a to A esterification kettle via screw transfer pump
  • the esterification reaction is carried out in 3a; BDO and adipic acid, sebacic acid, succinic acid or other dibasic acids are mixed in batches in slurry preparation tank 2 1b according to a certain molar ratio, and then sent to the slurry configuration tank after fully stirring.
  • the reaction temperature of dibasic acid such as adipic acid and BDO is 170-210°C
  • the reaction temperature of PTA and BDO is 230 ⁇ 250°C. According to the temperature and pressure required for their reaction, the esterification reaction can be carried out separately.
  • the consumption of BDO is greatly reduced, the production of tetrahydrofuran is reduced, and the quality of the material can be precisely controlled.
  • the esterified esters of B and A are sent to the second esterification tank 4 for mixed esterification, the mixed esterification materials enter the first polycondensation tank 5 for pre-condensation, and the pre-condensation materials enter the second polycondensation.
  • the kettle 6 undergoes recondensation, the recondensation material enters the final polycondensation reactor 7 for final polycondensation, and the final polycondensation material enters the viscosity increasing reactor 8 to increase the viscosity.
  • Pelletizing route 1 The discharge port of the thickening reactor 8 is connected to the pelletizer 10a through the melt booster pump one B5 and the filter five F5, and the melt after the thickening reactor 8 is thickened by the melt
  • the booster pump B5 is sent to the pelletizer and the pelletizer is 10a, which can meet the needs of most customers, including the requirements of food-grade products.
  • Pelletizing route 2 The outlet of the melt transfer pump B4 is connected to the feed inlet of the melt heat exchanger H1 through the melt metering pump B6, the outlet of the melt heat exchanger H1 and the outlet of the chain extender addition system 9 Together with the inlet of the second melt booster pump B7, the discharge port of the second melt booster pump B7 is connected to the second pelletizer 10b through the filter six F6.
  • the melt transfer pump B4 After the final polycondensation material is sent by the melt transfer pump B4, it is first measured by the melt metering pump B6, and then the temperature is adjusted by the melt heat exchanger H1, and then enters the melt increase together with the modified material from the chain extender addition system 9 Pressure pump two B7, the melt booster pump two B7 is sent to the pelletizer two 10b to cut pellets, which can realize the online modification of some products.
  • the melt line is short, the residence time is short, it is not easy to thermally decompose, and the product quality is good; At the same time, the compatibility of the system is good, and products with different characteristics can be produced to satisfy different downstream customers.
  • the gas phase ports of the first polycondensation tank 5, the second polycondensation tank 6, the final polycondensation reaction tank 7 and the viscosity-increasing reaction tank 8 are respectively connected to their respective oligomer capture systems, and each oligomer capture system includes a scraper condenser,
  • the gas phase port of the scraper condenser of the first polycondensation reactor 5 is connected to a vacuum pump 28 through a cold trap 27.
  • the gas port of the scraper condenser of the second polycondensation tank 6 and the gas port of the scraper condenser of the final polycondensation reactor 7 are connected to jet pump one 29a, and the gas port of the scraper condenser of the thickening reactor 8 is connected to jet pump 2.
  • 29b, the exhaust ports of jet pump one 29a and jet pump two 29b are connected to the corresponding vacuum pump 28 through their respective cold traps 27.
  • the outlets of pelletizer one 10a and pelletizer two 10b are respectively connected to the respective middle slicing silo 11, and the bottom of the slicing middle silo 11 is provided with an intermediate silo discharge valve 11a,
  • the outlet of the discharging valve 11a of the intermediate silo is connected to the slice feed port 12a at the top of the slice drying tower 12-1 through the air conveying pipe G1, and the slice discharge port 12p1 at the bottom of the slice drying tower 12-1 is connected to the drying tower outlet.
  • the inlet of the feed valve 13 is connected, and the outlet of the drying tower discharge valve 13 is connected to the slice feed port 12a on the top of the slice drying tower two 12-2 through the second air pipe G2, and the slice at the bottom of the slice drying tower two 12-2 is discharged
  • the port 12p1 is connected to the main feed port 16a of the mixing silo 16, and the outlet of the mixing silo 16 is connected to the vacuum packaging machine.
  • the PBS-type slices in the slice intermediate silo 11 are discharged through the intermediate silo discharge valve 11a, and enter the slice drying tower 12-1 under the conveyance of the air conveying pipe G1, and the slices and hot air are in the slice drying tower 12-1.
  • the heat and moisture exchange is carried out, the water and tetrahydrofuran are evaporated, and the preliminarily dried slices are discharged from the discharge valve 13 of the drying tower, and enter the slice drying tower two 12-2 under the conveying of the air duct two G2, and in the slice drying tower two 12-2
  • the middle slice and the hot air continue to exchange heat and moisture.
  • the mixing bin 16 After the remaining moisture and tetrahydrofuran are evaporated, they enter the mixing bin 16 from the main feed port 16a for temporary storage, and then enter the vacuum packaging machine for packaging. Due to the two-stage series evaporation, the water and tetrahydrofuran in the PBS-type slices are removed, and the vacuum packaging is adopted, and the product will not be degraded after being placed for a period of time. The quality of the product has increased by one level, which can meet the requirements of food-grade use.
  • the hot air outlet 12b at the top of the chip drying tower 12-1 and the chip drying tower 2 12-2 is connected to the air inlet of the dust collector 18 through the dust suction duct G4, and the air outlet at the top of the dust collector 18 passes through the return air duct G5
  • the feed port of the air supply pipe three G3 is connected to the outlet of the slice batching valve 15a
  • the inlet of the slice batching valve 15a is connected to the outlet of the slice batching hopper 15, and the air supply pipe of three G3
  • the outlet is connected to the auxiliary feed inlet 16b of the mixed silo 16.
  • the hot air after moisture absorption is discharged from the hot air outlet 12b at the top of the slice drying tower 12-1 and the slice drying tower 2 12-2, and enters the dust collector 18 through the dust suction duct G4, and the dust in the slice is intercepted by the dust collector 18.
  • the clean exhaust gas enters the air supply duct G3 through the return air duct G5 for recycling.
  • the slices of different molecular weights have different viscosities.
  • the ingredients are temporarily stored in the slice batching hopper 15, discharged from the slice batching valve 15a, and enter the mixing silo 16 from the auxiliary feed port 16b under the transportation of the air conveying pipe G3, and from the main feed port 16a enters the freshly dried slices and mixes evenly according to the proportion. Change the mixing ratio.
  • the mixed slices can be extruded to obtain melts with different viscosities.
  • the product has a wider application range.
  • the waste heat and nitrogen in the clean exhaust gas are recovered, which greatly reduces This reduces the consumption of heat and material.
  • the main feed port 16a is located at the top center of the mixing silo 16
  • the auxiliary feed ports 16b are located symmetrically on both sides of the main feed port 16a
  • the inner cavity of the mixing silo 16 is provided with at least three mixing chutes.
  • Tube 16c, each mixing chute 16c extends vertically and is symmetrically distributed around the axis of the mixing silo.
  • the height direction of 16c is uniformly provided with a plurality of slidable cross sections, each slidable cross section is respectively provided with a slidable opening 16c1, and each slidable opening 16c1 is spirally distributed along the circumference of the mixing chute 16c.
  • the main feed port 16a and the auxiliary feed port 16b feed at the same time and fall above the material layer at the same time to achieve static mixing in each section of the mixing silo 16.
  • the bottom outlet flows out and realizes first-in-first-out; part of the slices in the peripheral area of the mixing silo enter the inner cavity of the mixing chute 16c from each chute 16c1, and quickly descend along the mixing chute 16c and fall into the cone of the mixing silo 16 In the hopper, the last-in-first-out of partial slices is realized, and the dynamic mixing is realized in the height direction of the mixing silo 16.
  • the first-in first-out static mixing and the last-in first-out dynamic mixing work together.
  • the slice drying tower and the slice batching hopper 15 The arranged slices are uniformly mixed in the mixing bin 16, which greatly improves the uniformity and quality of the mixed slices.
  • the mixing chute 16c is symmetrically distributed in the center, and the chute 16c1 on the mixing chute 16c is evenly distributed in the height direction and the circumferential direction, which can further improve the uniformity of the slice mixing.
  • the slice discharge port 12p1 at the bottom of the slice drying tower two 12-2 is equipped with a drying tower pant tee 14.
  • the two outlets of the drying tower pant tee 14 are respectively connected to the main feed inlet 16a of the two mixing silos 16, and the air supply pipe
  • the outlets of the three G3 are respectively connected with the auxiliary feed inlets 16b of the two mixing silos 16; the bottom outlets of the two mixing silos 16 are respectively installed with the mixing silo pant tee 16d, and the outlets of the mixing silo pant tee 16d are respectively connected to the vacuum
  • the feeding ports of the packaging machine one 17-1 and the vacuum packaging machine two 17-2 are connected.
  • the slicing drying tower two 12-2 can choose the mixing bin 16 arbitrarily through the drying tower pants tee 14.
  • the two mixing bins 16 can adopt different mixing ratios, and the bottoms of the two mixing bins 16 respectively pass the mixing bin tee 16d
  • vacuum packaging machine one 17-1 or vacuum packaging machine two 17-2 vacuum packaging machine one 17-1 can be a ton packaging machine, vacuum packaging machine two 17-2 can be a 25kg packaging machine, to meet different customers The viscosity requirements and the large and small packaging requirements.
  • the slice drying tower 1 12-1 and the slice drying tower 2 12-2 each include a vertical cylindrical tower body.
  • the top center of the tower body is provided with a slice inlet 12a, and the hot air outlet 12b of the tower body is located at the slice inlet 12a.
  • One side; the lower part of the tower body is provided with a tower body hot air inlet, the bottom of the tower body is connected with a drying tower cone 12n, and the slice discharge port 12p1 is located at the lower end of the drying tower cone 12n.
  • the cone-shaped material distributing umbrella cap 12k except for the top material distributing umbrella cap 12k, the upper part of each material distributing umbrella cap 12k and the bottom of the bottom material distributing umbrella cap 12k are respectively provided with a baffle 12m coaxial with it.
  • the 12m of the flow plate is in the shape of a bell mouth with a large top and a small bottom.
  • PBS slices enter the inner cavity of the tower from the slice feeding port 12a at the top, and first fall on the outer cone of the top layer of the distributing umbrella cap 12k. After splashing, they evenly spread around, and then fall downwards. On the inner cone surface of the baffle 12m, it splashes toward the center and falls from the center hole of the baffle 12m and falls on the outer cone surface of the distributing umbrella cap 12k of the next layer; hot nitrogen or hot air from the tower The lower part of the body enters and heats it during the upward flow against the PBS-like slices.
  • the water or THF is gradually removed, and finally the slices fall into the drying tower cone 12n and are discharged from the slice discharge port 12p1 at the bottom, and the hot air is discharged from the tower body at the top of the tower.
  • the hot air outlet 12b is discharged.
  • each baffle 12m is respectively connected to the inner wall of the tower body, each baffle 12m is a thin-walled cavity structure, and the lower wall of each baffle 12m is connected to the corresponding baffle through a plurality of evenly distributed radial connecting pipes.
  • the baffle air supply loops 12q are connected.
  • Each baffle air supply loop 12q surrounds the outer circumference of the tower and is respectively provided with baffle hot air interfaces 12r1.
  • the upper wall of each baffle 12m is evenly distributed with multiple baffles. 12m1 hot air holes on the board.
  • Hot nitrogen or hot air enters the inner cavity of each baffle 12m from the baffle supply ring pipe 12q along each radial connecting pipe, and sprays upwards from each baffle hot air hole 12m1 on the upper wall of the baffle 12m, and slices While falling on the baffle 12m, it is dried and agitated by the hot air sprayed from the baffle hot air hole 12m1, which further improves the drying effect and uniformity.
  • the nitrogen pipe G6 is connected to the air inlet of the gas heater 19, and the air outlet of the gas heater 19 is connected to the hot air main pipe G7.
  • the hot air main pipe G7 is connected to the hot air branch pipes of each layer.
  • the cold air branch pipes G8 of the same layer are connected to the baffle air supply pipe of this layer, and the outlets of the baffle air supply pipes of each layer are respectively connected to the baffle hot air interface 12r1 of the layer;
  • the hot air temperature is installed on the hot air main pipe G7 Sensor T1
  • the hot side inlet of the gas heater 19 is connected to the steam pipe G9 through the heating regulating valve V1
  • the hot side outlet of the gas heater 19 is connected to the condensate pipe G10, and the opening of the heating regulating valve V1 is controlled by the hot air temperature
  • the temperature measured by the sensor T1; the baffle air supply pipes of each layer are equipped with baffle air supply temperature sensors T2, and the cold air branch pipes G8 of each layer are respectively installed with a cold air regulating
  • the nitrogen After the nitrogen is heated by the gas heater 19, it enters the hot air main G7, and the temperature is measured by the hot air temperature sensor T1. If the temperature of the hot air is low, increase the opening of the heating regulating valve V1; if the temperature of the hot air is high, then Reduce the opening of the heating regulating valve V1. Then the hot air enters the hot air branch pipes of each layer, mixes with the cold air from the cold air branch pipe G8 of the same layer, enters the baffle air supply pipe of this layer, and then enters the baffle 12m of the layer through the baffle air supply loop 12q .
  • the diameter of the upper end of the drying tower cone 12n is larger than the diameter of the tower body, and the lower end of the tower body is inserted into the upper port of the drying tower cone 12n, and the upper port of the drying tower cone 12n is provided with an annular seal
  • the inner edge of the ring cover is welded to the outer wall of the tower body; the ring cavity under the ring cover is connected to the tower body air supply ring 12r through a plurality of evenly distributed radial communication pipes, and the tower body air supply ring
  • a tower body hot air inlet is provided on the circumference of the tube 12r, and an annular hot air channel with a downward opening is provided between the lower port of the tower body and the inner wall of the drying tower cone 12n.
  • the hot air enters the annular cavity at the upper end of the drying tower cone 12n from the tower body air supply ring pipe 12r along each radial connecting pipe, and blows downward from the annular hot air passage between the tower body and the drying tower cone 12n, and
  • the drying tower cone 12n is in a flow state first along the circumferential wall and then upwards along the central area.
  • the slices falling into the drying tower cone 12n are heated and loosened to prevent sticking to the wall and mutual adhesion causing blockage, etc. .
  • the lower part of the drying tower cone 12n is provided with a stirring rotor.
  • the stirring rotor includes a stirring shaft 12n1 and a plurality of stirring discs 12n2 fixed on the stirring shaft 12n1. Both ends of the stirring shaft 12n1 are respectively supported on the drying tower cone 12n through a bearing seat.
  • the upper part is sealed with the cone wall of the drying tower, and the diameter of the stirring disc 12n2 gradually decreases from the middle section of the stirring shaft 12n1 to both ends.
  • the stirring shaft drives each stirring disc 12n2 to rotate, and stirs the slices falling into the drying tower cone 12n to keep them in a loose state to prevent blockage caused by adhesion.
  • the diameters of the stirring discs 12n2 are distributed in steps, which can better match the shape of the drying tower cone 12n, and agitate the slices more thoroughly.
  • the lower end of the drying tower cone 12n is nested with a discharge cone 12p, the upper port of the discharge cone 12p is closed and nested on the outer circumference of the lower end of the drying tower cone 12n, and the annular cavity at the lower end of the drying tower cone 12n passes through multiple
  • the uniformly distributed radial connecting pipe is connected with the discharge cone air supply ring tube 12s.
  • the discharge cone hot air interface is provided on the circumference of the discharge cone air supply ring tube 12s.
  • the lower port of the drying tower cone 12n and the discharge cone 12p An annular hot air channel with downward opening is provided between the inner walls of the slab, and the slicing discharge port 12p1 is located at the lower end of the discharge cone 12p.
  • the hot air flows from the discharge cone air supply ring pipe 12s along the radial connecting pipes into the annular cavity at the connection part of the drying tower cone 12n and the discharge cone 12p, and downwards from the drying tower cone 12n and the discharge cone 12p.
  • the annular hot air channel blows downwards in the discharge cone 12p first along the circumferential wall, and then blows out from the stirring rotor upward along the central area.
  • the slices falling into the discharge cone 12p are further heated, and the other On the one hand, the slices are rolled and loosened to prevent sticking to the wall and blockage caused by mutual adhesion.
  • the circumferential wall of the discharge cone 12p is provided with a hand hole 12p2 communicating with the inner cavity, and the upper and middle circumferences of the tower body are respectively provided with manholes. If the slicing outlet 12p1 is still blocked, you can open the hand hole 12p2, and you can easily remove the material from the hand hole 12p2, so that the equipment can be restored unblocked, avoiding the removal of the pipe or entering from the upper manhole for segmented cleaning Or overhaul to reduce the parking processing time.
  • the top seal head of the tower body is also provided with a pressure measuring port 12c, a tower body temperature measuring port 12d, a sight glass 12e, a spare port 12f and a reserved valve port 12g, the upper and middle circumferences of the tower body There are 12h manholes on each.
  • the pressure measurement of the inner cavity of the tower can be performed through the pressure measuring port 12c, and the flow state of the slices in the tower can be observed through the sight glass 12e, and the tower can be entered from the manhole 12h to clean or repair the inner cavity of the tower in sections.
  • the tower body is provided with multiple tower body temperature measurement interfaces along the height direction, and each tower body temperature measurement interface is equipped with a drying tower temperature transmitter; the tower body is provided with multiple level meter interfaces 12j along the height direction, and each material level A material level alarm is installed in the meter interface 12j respectively.
  • the temperature transmitter of the drying tower can measure the temperature of different cylinder sections in the tower in real time, so as to control the air supply temperature of 12m into different baffles.
  • the material level alarm is set up in stages. When an abnormality occurs, different solutions can be adopted according to the material level condition.
  • each baffle 12m can be formed by splicing a plurality of fan-shaped plates distributed in an annular array.
  • the angle between the flow plate 12m and the axis of the tower body is smaller.
  • the angle between each layer of baffle 12m and the vertical wall of the tower can be adjusted to control the descent speed of the slices.
  • the residence time of the slices in each section of the tower can be controlled to suit Slices with different properties and particle sizes ensure more efficient removal of water and tetrahydrofuran from the slices.
  • the baffle 12m is set relatively flat to extend the contact time with the hot air and increase the evaporation; the slices that have reached the lower part of the tower have been basically dried, and the evaporation is small.
  • the 12m baffle is set relatively steeply to increase the descending speed of the slices.
  • the upper part of the tower body shows a slow descending speed of the slices, and the lower part of the slices descends fast, which greatly reduces the possibility of blockage in the tower.
  • each polycondensation reactor or thickening reactor is connected to the side wall inlet of the vacuum trap 20 through a jacketed pipe, and the top gas outlet of the vacuum trap 20 is connected to the scraper condenser 22 through the jacket pipe
  • the air inlet is connected.
  • the bottom outlet of the vacuum trap 20 is connected to the top inlet of the vacuum collection tank 21 through the electric shut-off valve 20b.
  • the top air inlet of the vacuum collection tank 21 is also connected to the nitrogen pipe G6 through the collection tank nitrogen valve 21a.
  • the bottom of the collection tank 21 is provided with a collection tank discharge valve 21b; the medium outlet of the scraper condenser 22 is connected to the hot well 23 through the atmospheric leg 23q, and the hot well liquid phase outlet 23b is connected to the inlet of the spray circulation pump B8, and the spray circulation
  • the outlet of the pump B8 is connected with the inlet of the circulating liquid cooler H2, and the outlet of the circulating liquid cooler H2 is connected with the spray port of the scraper condenser 22.
  • the nitrogen in the vacuum trap 21 enters the vacuum trap 20 and is discharged from the gas phase port, and the liquid oligomer enters the vacuum trap 21
  • the collection tank nitrogen valve 21a of the vacuum collection tank 21 fill the vacuum collection tank 21 with nitrogen, and open the collection tank discharge valve 21b at the bottom of the vacuum collection tank 21 to remove the liquid oligomer
  • the waste is discharged into the collection tank, and after the discharge is completed, nitrogen is continuously supplied for about 10 seconds, the vacuum collection tank 21 is nitrogen-sealed, and then the collection tank nitrogen valve 21a is closed.
  • the spray liquid flow consumed by the scraper condenser 22 will be greatly reduced, reducing energy consumption, and the stability of the vacuum system will be greatly improved; in addition, from the scraper condenser 22 The amount of residue discharged into the hot well will be greatly reduced, the stability of the scraper operation will be improved, and the service life of the scraper will be greatly extended.
  • the outer walls of the vacuum trap 20 and the vacuum collection tank 21 are respectively coiled with half-pipe heaters.
  • the lower inlets of the two half-pipe heaters are respectively connected with the heating medium oil supply pipe G11a, and the upper outlets of the two half-pipe heaters are respectively connected with the heating medium return.
  • the oil pipe G11b is connected.
  • a trap level gauge 20a is installed on the middle section of the side wall of the vacuum trap 20, the opening and closing of the electric shut-off valve 20b is controlled by the trap level gauge 20a, and the vacuum collection tank 21 is equipped with a pressure sensor.
  • the electric shut-off valve 20b opens to discharge the liquid.
  • the pressure of the vacuum collecting tank 21 can be observed through the pressure sensor, and the completion of the nitrogen seal and the formation of negative pressure can be judged.
  • the top of the hot well 23 is provided with a hot well top cover 23e, and a longitudinal partition 23f is provided along the longitudinal axis of the hot well 23 to divide the inner cavity of the hot well into left and right halves.
  • the longitudinal partition 23f In the middle section, there are symmetrical left inner chamber 23h1 and right inner chamber 23h2.
  • Left inner chamber 23h1 and right inner chamber 23h2 are provided with transverse wall panels 23g before and after respectively.
  • the outer space of left inner chamber 23h1 is left outer chamber 23j1 and right inner chamber 23h1.
  • the outer space of the chamber 23h2 is the right outer chamber 23j2.
  • the bottoms of the left inner chamber 23h1 and the right inner chamber 23h2 are respectively provided with a conical hopper 23p.
  • the well slag outlets 23a respectively extend downwards to the bottom of the hot well 23; the bottoms of the left outer chamber 23j1 and the right outer chamber 23j2 are respectively provided with the hot well liquid phase outlet 23b; the top cover 23e of the hot well is plugged with two atmospheres
  • the lower ends of the legs 23q and the two atmospheric legs 23q are respectively inserted into the lower part of the inner cavity of the left inner chamber 23h1 and the right inner chamber 23h2.
  • the inner ports are respectively covered with filter plates 23m, the left and right sides of each filter plate 23m are respectively inserted into the vertical slots on the inner end surface of the transverse wall panel 23g, and the outer ports of each overflow port are respectively covered with convex arc-shaped filters.
  • the left and right sides of each arc-shaped filter basket 23n are respectively inserted into the vertical slots on the outer end surface of the horizontal wallboard 23g.
  • BDO and some oligomers flow into the lower part of the left inner chamber 23h1 through the valve and pipe at the bottom of the scraper condenser through the left atmospheric leg 23q, and at the same time play a role of liquid sealing.
  • BDO is filtered upward through the filter plate 23m for the first time. It flows out into the inner cavity of the arc-shaped filter basket 23n, after being filtered by the arc-shaped filter basket 23n, enters the left outer chamber 23j1, flows out from the hot well liquid phase outlet 23b at the bottom of the left outer chamber 23j1, and is sprayed by the circulating pump B8 After being extracted and cooled, it is sent to the scraper condenser for circulating spraying.
  • Impurities such as oligomers are blocked in the left inner chamber 23h1, fall into the cone-shaped hopper 23p, are discharged from the hot well slag outlet 23a and enter the cleaning box 24. If the left atmospheric leg 23q is blocked, you can immediately switch to the right atmospheric leg 23q to work, and the hot well liquid phase outlet 23b and the hot well slag outlet 23a also switch to the right to work, so that the sprinkler system can be long-term , Stable operation, to ensure the normal operation of the polymerization device, to avoid shutdown due to blockage of the atmospheric leg 23q, to greatly reduce losses, and to ensure the normal operation of production.
  • the filter plate 23m is the first filter to trap larger-sized impurities.
  • the filter plate 23m of the present invention is close to the top of the vacuum sealed tank, which facilitates the extraction of the filter plate 23m for cleaning and easy assembly.
  • the convex curved filter basket 23n not only increases the filtering area, but also increases the content space; the edges on the left and right sides of the filter plate 23m and the curved filter basket 23n are embedded in the vertical slots for easy insertion and cleaning And assembly.
  • Each arc-shaped filter basket 23n extends to the lower part of the corresponding outer chamber, and the arc surface and bottom of each arc-shaped filter basket 23n are respectively provided with a filter screen.
  • the filtering area of the arc-shaped filter basket 23n is further increased, so that the arc-shaped filter basket 23n only needs to be cleaned once after the system has been working continuously for several days, which reduces the cleaning workload.
  • two atmospheric legs 23q are respectively located on both sides of the longitudinal partition 23f, and respectively pass through the central hole of the sealing seat 23k.
  • the two sealing seats 23k are respectively welded to the hot well top cover 23e, and the atmospheric legs 23q
  • the stuffing box between the outer wall and the inner wall of the sealing seat is respectively provided with packing 23k1, the upper part of the packing 23k1 is respectively provided with a packing gland 23k2, and the flange of the packing gland 23k2 is connected with the flange of the sealing seat 23k by gland screws.
  • Two hot well manhole covers 23e1 are symmetrically provided on the horizontal axis of the hot well top cover 23e away from the longitudinal partition 23f, and each pair of filter plates 23m and arc-shaped filter basket 23n are respectively located below the opening of the hot well manhole cover 23e1. Open the hot well manhole cover 23e1, the filter plate 23m and the curved filter basket 23n can be taken out for cleaning, the filter plate 23m and the curved filter basket 23n are cleaned and inserted back, and then the hot well manhole cover 23e1 is reset to avoid overall disassembly The hot well roof 23e reduces the workload during cleaning.
  • Each filter plate 23m and the top of the arc-shaped filter basket 23n are respectively provided with handles.
  • the filter plate 23m can be easily inserted through the filter plate handle 23m1, and the arc-shaped filter basket 23n can be easily inserted through the filter basket handle 23n1.
  • the left inner chamber 23h1, the right inner chamber 23h2, the left outer chamber 23j1 and the right outer chamber 23j2 are respectively equipped with hot well material level gauge ports 23c, which can display and monitor the material level of the inner and outer chambers in real time on the DCS.
  • hot well material level gauge ports 23c which can display and monitor the material level of the inner and outer chambers in real time on the DCS.
  • DCS will send out an alarm in real time, so that DCS personnel can quickly arrange for on-site personnel to deal with it.
  • the bottoms of both sides of the hot well 23 are respectively provided with hot well thermometer ports 23d, which can display the temperature of the BDO on the DCS in real time.
  • the cleaning box 24 includes a horizontal cylinder with one end closed.
  • the front port of the cleaning box 24 is hinged with a cleaning box cover 24d that can be opened and closed.
  • the inner cavity of the cleaning box 24 is provided with a plurality of square filter drawers 24f stacked one after another from top to bottom.
  • Each guide chute 24j extends along the axial direction of the cleaning box 24 and is respectively fixed on both sides of the inner wall of the cleaning box 24.
  • the bottom of the inner cavity of the cleaning box 24 is provided with an arc-shaped bottom drawer 24g, and the bottom of the arc-shaped bottom drawer 24g passes through rollers.
  • the cleaning box 24h is supported on the bottom of the inner wall of the cleaning box 24, the arc-shaped bottom drawer 24g and the bottom of each square filter drawer 24f are respectively provided with a filter, and the mesh number of the lower filter is sequentially greater than the mesh number of the upper filter, and the top of the cleaning box 24
  • the cleaning box inlet 24a and the cleaning box exhaust opening 24b are provided.
  • the upper end of the cleaning box inlet 24a is connected with the hot well slag outlet 23a, and the lower end of the cleaning box inlet 24a points to the central area of the top square filter drawer 24f ,
  • the bottom center of the cleaning box 24 is provided with a cleaning box drain port 24c.
  • the borders of the drawers are erected upward to prevent the mixture from overflowing around the filter screen.
  • the guiding chute 24j facilitates the removal of the square filter drawer 24f for cleaning and putting it back, and can ensure that the square filter drawer 24f is in a horizontal state; the curved bottom drawer 24g is located at the arc-shaped bottom of the cleaning box 24 and is in a stable and balanced state.
  • the guide chute 24j can be omitted and directly supported on the arc-shaped bottom of the cleaning box 24 by rollers 24h.
  • the mixture of oligomer and BDO enters the inner cavity of the cleaning box 24 from the inlet 24a of the cleaning box, and first falls on the square filter drawer 24f on the top layer to coarsely filter the mixture.
  • the top filter screen has a large mesh and has a liquid permeability. It is very strong, will not block and cause overflow, the largest slag is intercepted, and all the smaller slag falls into the next layer to continue filtering; this way, the filtration accuracy is improved layer by layer, and the smallest slag is held by the curved bottom drawer 24g
  • the clean BDO is discharged from the cleaning tank drain port 24c at the bottom of the cleaning tank 24. Open the cleaning box cover 24d, and then the square filter drawer 24f or the curved bottom drawer 24g can be taken out for cleaning.
  • the frequency of cleaning can be higher than that of other square filter drawers 24f. There is no need to take out each layer for cleaning, reducing the workload of cleaning and reducing the pollution to the working environment on site; and the arc-shaped bottom drawer has the deepest 24g depth, high content height, and it is not easy to cause overflow.
  • the left and right sides of the exhaust port 24b of the cleaning box are respectively provided with a searchlight port 24k and a glass sight glass observation port 24m.
  • the light is injected from the searchlight port 24k, and the internal interception state can be observed from the glass sight glass observation port 24m on the other side. In order to accurately determine the time of cleaning.
  • the bottom of the cleaning box jacket 24e is connected with a cleaning box jacket lower interface 24e1, and the top of the cleaning box jacket 24e is connected with a jacket upper interface 24e2, which can pass steam into the cleaning box jacket 24e, and the steam is from the top jacket
  • the upper port 24e2 enters, and the condensed water is discharged from the lower port 24e1 of the cleaning tank jacket at the bottom, so as to increase the temperature of the inner cavity of the cleaning tank 24 and avoid the blockage caused by the solidification of the medium.
  • the top of the cleaning box 24 is also provided with a multi-pipeline interface 24n, which can be used for pressure measurement, liquid supplement or inert gas protection, etc.
  • the present invention can also have other embodiments.
  • the gas heater can be heated by a heat medium. All technical solutions formed by equivalent replacements or equivalent transformations fall within the protection scope of the present invention.
  • the undescribed technical features of the present invention can be realized by or by using the existing technology, and will not be repeated here.

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Abstract

Disclosed is a system for producing a PBS-based biodegradable material, the system comprising esterification reaction kettles. The esterification reaction kettles include esterification kettle A (3a), esterification kettle B (3b) and a second esterification kettle (4). A slurry inlet at the top of esterification kettle A (3a) is connected to a discharge port of slurry formulation tank I (2a), a top inlet of slurry formulation tank I (2a) is connected to a discharge port of slurry compounding tank I (1a), and the top of slurry compounding tank I (1a) is connected to a BDO feed pipe (G0) and is provided with a PTA charging port (1a1). A slurry inlet at the top of esterification kettle B (3b) is connected to a discharge port of slurry formulation tank II (2b), a top inlet of slurry formulation tank II (2b) is connected to a discharge port of slurry compounding tank II (1b), and the top of slurry compounding tank II (1b) is connected to a BDO feed pipe (G0) and is provided with a binary acid charging port (1b1). A discharge port of esterification kettle A (3a) and a discharge port of esterification kettle B (3b) are respectively connected to a feeding port of the second esterification kettle (4); a discharge port of the second esterification kettle (4) is connected to a feeding port of a first condensation kettle (5) via an esterification material pump (B1); a discharge port of the first condensation kettle (5) is connected to a feeding port of a second condensation kettle (6) via a first condensation material pump (B2); a discharge port of the second condensation kettle (6) is connected to a feeding port of a final condensation reaction kettle (7) via a second condensation material pump (B3); and a discharge port of the final condensation reaction kettle (7) is connected to a feeding port of a tackifying reaction kettle (8) via a melt delivery pump (B4).

Description

PBS类生物可降解材料的生产系统PBS-type biodegradable material production system 技术领域Technical field
本发明涉及一种聚酯切片的生产系统,尤其涉及一种PBS类生物可降解材料的生产系统,属于聚酯切片生产设备技术领域。The invention relates to a production system for polyester chips, in particular to a production system for PBS-type biodegradable materials, and belongs to the technical field of polyester chip production equipment.
背景技术Background technique
随着社会的进步及对环保要求的提高,PBS类生物可降解材料的生产得到越来越广泛的应用,PBS类包括PBS(聚丁二酸丁二醇酯)、PBAT(聚对苯二甲酸己二酸丁二醇酯)、PBST(聚丁二酸丁二醇-共-对苯二甲酸丁二醇酯)和PBSA(丁二酸丁二醇酯-己二酸丁二醇酯共聚物)等。With the progress of society and the improvement of environmental protection requirements, the production of PBS biodegradable materials has been more and more widely used. PBS includes PBS (polybutylene succinate), PBAT (polyterephthalate) Butylene adipate), PBST (polybutylene succinate-co-butylene terephthalate) and PBSA (butylene succinate-butylene adipate copolymer) )Wait.
PBS类的生产需要用到1,4丁二醇(BDO)、对苯二甲酸(PTA)和二元酸等,二元酸包括己二酸、葵二酸或丁二酸等,现有技术中,对苯二甲酸、二元酸、1,4丁二醇按照一定比例进行打浆,然后送到酯化一反应釜进行反应,反应之后送入第二酯化釜进一步反应,然后通过第一缩聚、第二缩聚、终缩聚、增粘后切粒,传统PBS类的生产系统存在如下缺陷:The production of PBS requires the use of 1,4 butanediol (BDO), terephthalic acid (PTA) and dibasic acid, etc. The dibasic acid includes adipic acid, sebacic acid or succinic acid, etc. The existing technology Among them, terephthalic acid, dibasic acid, and 1,4-butanediol are beaten in a certain proportion, and then sent to the first esterification reactor for reaction. After the reaction, they are sent to the second esterification tank for further reaction, and then pass through the first After polycondensation, second polycondensation, final polycondensation, and viscosity increase, the traditional PBS production system has the following defects:
1.对苯二甲酸(PTA)、二元酸例如己二酸、1,4丁二醇(BDO)在同一个酯化反应釜中反应,为保证PTA与BDO的反应,酯化温度高达230~250℃,造成1,4丁二醇副反应严重,原料消耗高,四氢呋喃(THF)产生量大,增大四氢呋喃处理装置压力,并且产品品质不好。1. Terephthalic acid (PTA), dibasic acids such as adipic acid, 1,4-butanediol (BDO) are reacted in the same esterification reactor. To ensure the reaction of PTA and BDO, the esterification temperature is as high as 230 ~250°C, causing serious side reactions of 1,4-butanediol, high raw material consumption, large production of tetrahydrofuran (THF), increased pressure in the tetrahydrofuran treatment device, and poor product quality.
2.PBS类切片通常通过离心分离机或真空转鼓机进行脱水,只能脱除PBS类切片表面的水分,使得进入中间料仓的PBS类切片的含水率仍然比较高。如果直接采用包装,容易造成降解,同时切片中含有一定量的四氢呋喃容易经过一段时间后,逐步释放出来,生产的物料之间存在批次差异,无法达到均一,影响产品的使用等级。2. PBS slices are usually dehydrated by a centrifugal separator or a vacuum drum machine, which can only remove the moisture on the surface of the PBS slices, so that the moisture content of the PBS slices entering the intermediate bin is still relatively high. If the packaging is directly used, it is easy to cause degradation. At the same time, a certain amount of tetrahydrofuran in the slices is easy to be gradually released after a period of time. There are batch differences between the produced materials, which cannot achieve uniformity, which affects the use level of the product.
3.第一缩聚釜、第二缩聚釜、终缩聚反应釜和增粘反应釜气相出口的BDO、水及少许低聚物的混合物进入刮板冷凝器,由刮板冷凝器喷淋捕捉,在喷淋液的冷却下,大部分气体变成液体,少许不凝气体被后道真空机组抽走。少许低聚物在重力和刮板刮剥的作用下,落在刮板底部。最后低聚物颗粒和BDO一起通过大气腿落至热井中,造成热井堵塞或者在刮板挂壁过程中损坏刮刀,造成刮板冷凝器停工,热井中的低聚物需要定期排入排渣箱进行清理。3. The mixture of BDO, water and a little oligomer from the gas phase outlet of the first polycondensation kettle, the second polycondensation kettle, the final polycondensation reactor and the viscosity-increasing reactor enters the scraper condenser, which is sprayed and captured by the scraper condenser. Under the cooling of the spray liquid, most of the gas becomes liquid, and a small amount of non-condensable gas is pumped away by the rear vacuum unit. A few oligomers fall on the bottom of the scraper under the action of gravity and scraping by the scraper. Finally, the oligomer particles and BDO fall into the hot well together through the atmospheric leg, causing blockage of the hot well or damage to the scraper during the scraper wall hanging process, causing the scraper condenser to stop working, and the oligomer in the hot well needs to be discharged into the slag regularly The box is cleaned.
4.在实际生产过程中,大气腿也可能堵塞,导致喷淋不能正常运行,引起真空波动或失去真空,严重时不得不做停车处理,经常发生处理时间长,生产损失巨大。传统的排渣箱多为立式扁平状,开启清洗困难,或者为四方形状,密封面过大,密封困难;滤网容易堵塞,造成过滤液带着排渣直接向排液口溢流,造成排液口堵塞;顶层滤网的上截留的排渣过多,迅速堆叠很快造成排渣箱的进料口堵塞。4. In the actual production process, the atmospheric leg may also be blocked, causing the spray to fail to operate normally, causing vacuum fluctuations or loss of vacuum, and it has to be shut down in severe cases. Long processing time and huge production losses often occur. The traditional slag discharge box is mostly vertical and flat, which is difficult to open and clean, or has a square shape. The sealing surface is too large and the sealing is difficult; the filter is easy to block, causing the filtrate to overflow directly to the discharge port with the slag. The drain port is blocked; there is too much slag trapped on the top filter screen, and the rapid stacking will quickly cause the feed port of the slag box to be blocked.
发明内容Summary of the invention
本发明的目的在于,克服现有技术中存在的问题,提供一种PBS类生物可降解材料的生产系统,可生产PBS、PBAT、PBST和PBSA等,可大幅度降低BDO的消耗量,减少副反应及四氢呋喃的产生量。The purpose of the present invention is to overcome the problems existing in the prior art and provide a PBS-type biodegradable material production system that can produce PBS, PBAT, PBST and PBSA, etc., which can greatly reduce BDO consumption and reduce side effects. The reaction and the amount of tetrahydrofuran produced.
为解决以上技术问题,本发明的一种PBS类生物可降解材料的生产系统,包括酯化反应釜,所述酯化反应釜包括A酯化釜、B酯化釜和第二酯化釜,A酯化釜顶部的浆料入口与浆料配置罐一的出料口相连,浆料配置罐一的顶部入口与浆料调配槽一的出料口相连,浆料调配槽一的顶部与BDO供料管相连且设有PTA投料口;B酯化釜顶部的浆料入口与浆料配置罐二的出料口相连,浆料配置罐二的顶部入口与浆料调配槽二的出料口相连,浆料调配槽二的顶部与BDO供料管相连且设有二元酸投料口;A酯化釜及B酯化釜的出料口分别与所述第二酯化釜的进料口相连,第二酯化釜的出料口通过酯化物料泵与第一缩聚釜的进料口相连,第一缩聚釜的出料口通过第一缩聚物料泵B2与第二缩聚釜的进料口相连,第二缩聚釜的出料口通过第二缩聚物料泵与终缩聚反应釜的进料口相连,终缩聚反应釜的出料口通过熔体输送泵与增粘反应釜的进料口相连。In order to solve the above technical problems, a PBS-type biodegradable material production system of the present invention includes an esterification reaction kettle, and the esterification reaction kettle includes an esterification kettle A, an esterification kettle B, and a second esterification kettle, The slurry inlet on the top of the esterification kettle is connected to the discharge port of slurry configuration tank 1, the top entrance of slurry configuration tank 1 is connected to the discharge port of slurry preparation tank 1, and the top of slurry preparation tank 1 is connected to the BDO The feed pipe is connected with a PTA feeding port; the slurry inlet on the top of the esterification kettle B is connected with the outlet of the slurry configuration tank two, and the top inlet of the slurry configuration tank two is connected with the discharge port of the slurry mixing tank two Connected, the top of the slurry mixing tank two is connected with the BDO feed pipe and is provided with a dibasic acid feed port; the outlets of the A esterification kettle and the B esterification kettle are respectively the inlets of the second esterification kettle Connected, the outlet of the second esterification kettle is connected to the inlet of the first polycondensation kettle through the esterification material pump, the outlet of the first polycondensation kettle is connected to the feed of the second polycondensation kettle through the first polycondensation material pump B2 The outlet of the second polycondensation kettle is connected to the inlet of the final polycondensation reactor through the second polycondensation material pump, and the outlet of the final polycondensation reactor is connected to the inlet of the viscosity-increasing reactor through the melt transfer pump Connected.
相对于现有技术,本发明取得了以下有益效果:BDO和PTA按一定摩尔比分批次在浆料调配槽一中调配,充分搅拌均匀后送入浆料配置罐一,再从浆料配置罐一进入A酯化釜中进行酯化反应;BDO和己二酸、葵二酸、丁二酸或其它二元酸按一定摩尔比分批次在浆料调配槽二中调配,充分搅拌均匀后送入浆料配置罐二,再从浆料配置罐二进入B酯化釜中进行酯化反应。由于己二酸等二元酸与BDO的反应温度为170-210℃,PTA和BDO的反应温度为230~250℃,根据他们反应所需温度、压力的不同,分开进行酯化反应,可大幅度降低BDO的消耗,减少四氢呋喃的产生,同时对物料的品质可以做到精确控制。B酯化的酯化物和A酯化的酯化物分别送入到第二酯化釜内进行混合酯化,混合酯化料进入第一缩聚釜进行预缩聚,预缩聚物料进入第二缩聚釜进行再缩聚,再缩聚物料进入终缩聚反应釜进行终缩聚,终缩聚物料进入增粘反应釜增粘。A酯化釜与B酯化釜在不同工艺条件下反应,可以减少BDO的副反应,降低原料消耗和四氢呋喃产生量,提高产品品质。Compared with the prior art, the present invention has achieved the following beneficial effects: BDO and PTA are mixed in batches in slurry preparation tank 1 according to a certain molar ratio, and are sent to slurry configuration tank 1 after being fully stirred and evenly mixed, and then from the slurry configuration tank 1. Enter the esterification kettle A for esterification reaction; BDO and adipic acid, sebacic acid, succinic acid or other dibasic acid are mixed in batches in slurry preparation tank 2 according to a certain molar ratio, and they are fully stirred and sent into Slurry configuration tank two, then enters the B esterification kettle from the slurry configuration tank two to carry out the esterification reaction. Since the reaction temperature of dibasic acid such as adipic acid and BDO is 170-210℃, the reaction temperature of PTA and BDO is 230~250℃. According to the temperature and pressure required for their reaction, the esterification reaction can be carried out separately. The consumption of BDO is greatly reduced, the production of tetrahydrofuran is reduced, and the quality of the material can be precisely controlled. The esterified ester of B and the esterified ester of A are respectively sent to the second esterification tank for mixed esterification, the mixed esterification material enters the first polycondensation tank for pre-polycondensation, and the pre-condensation material enters the second polycondensation tank for pre-condensation. Recondensation, the recondensation material enters the final polycondensation reactor for final polycondensation, and the final polycondensation material enters the viscosity-increasing reactor to increase the viscosity. The reaction between A esterification kettle and B esterification kettle under different process conditions can reduce the side reaction of BDO, reduce the consumption of raw materials and the amount of tetrahydrofuran produced, and improve the quality of products.
作为本发明的改进,所述增粘反应釜的出料口通过熔体增压泵一与切粒机一相连;所述熔体输送泵的出口经熔体计量泵与熔体换热器的进料口相连,熔体换热器的出料口和扩链剂添加系统的出口共同与熔体增压泵二的入口相连,熔体增压泵二的出料口与切粒机二相连。路线一经过增粘反应釜增粘后的熔体由熔体增压泵一送入切粒机一切粒,可以满足大多数客户的需要,包括食品级产品的要求。路线二中,终缩聚物料由熔体输送泵送出后,先由熔体计量泵计量,再由熔体换热器调节温度,然后与来自扩链剂添加系统的改性料共同进入熔体增压泵二,由熔体增压泵二送入切粒机二切粒,可以实现某些产品的在线改性,熔体线路短,停留时间短,不易热分解,产品品质好;同时系统的兼容性好,可以生产不同特性的产品,满足不同的下游客户。As an improvement of the present invention, the discharge port of the viscosity increasing reactor is connected to the pelletizer through the melt booster pump one; the outlet of the melt transfer pump is connected to the melt heat exchanger through the melt metering pump. The inlet is connected, the outlet of the melt heat exchanger and the outlet of the chain extender adding system are connected to the inlet of the second melt booster pump, and the outlet of the second melt booster pump is connected to the second pelletizer . On route one, the thickened melt through the thickening reactor will be sent to the pelletizer by the melt booster pump to cut pellets, which can meet the needs of most customers, including the requirements of food-grade products. In route two, after the final polycondensation material is sent out by the melt transfer pump, it is first measured by the melt metering pump, then the temperature is adjusted by the melt heat exchanger, and then enters the melt together with the modified material from the chain extender addition system The second booster pump is fed from the second melt booster pump to the second pelletizer, which can realize the online modification of some products. The melt line is short, the residence time is short, it is not easy to thermally decompose, and the product quality is good; at the same time, the system With good compatibility, products with different characteristics can be produced to satisfy different downstream customers.
作为本发明的进一步改进,所述切粒机一及切粒机二的出口分别与各自的切片中间料仓相连,所述切片中间料仓的底部分别设有中间料仓出料阀,各中间料仓出料阀的出口分别通过风送管道一与切片干燥塔一顶部的切片进料口相连,各切片干燥塔一底部的切片出料口分别与干燥塔出料阀的入口相连,各干燥塔出料阀的出口分别通过风送管道二与切片干燥塔二顶部的切片进料口相连,各切片干燥塔二底部的切片出料口分别与混合料仓的主进料口相连,各混合料仓的出口分别与真空包装机相连。切片中间料仓中的PBS类切片通过中间料仓出料阀排出,在风送管道一的输送下进入切片干燥塔一,在切片干燥塔一中切片与热风进行热湿交换,水分与四氢呋喃被蒸发,初步干燥的切片从干燥塔出料阀排出,在风送管道二的输送下进入切片干燥塔二,在切片干燥塔二中切片与热风继续进行热湿交 换,剩余的水分与四氢呋喃被蒸发后,从主进料口进入混合料仓暂存,然后进入真空包装机包装。由于两级串联蒸发,去除了PBS类切片中的水份和四氢呋喃,且采用真空包装,摆放一段时间不会发生降解,产品的质量上升一个等级,能够达到食品级的使用要求。As a further improvement of the present invention, the outlets of the first pelletizer and the second pelletizer are respectively connected to the respective middle slicing silo. The outlet of the discharge valve of the silo is respectively connected to the chip inlet on the top of the chip drying tower through the air supply pipe 1, and the chip outlet at the bottom of each chip drying tower is connected to the inlet of the discharge valve of the drying tower. The outlet of the tower discharge valve is connected to the slice feed port on the top of the slice drying tower two through the second air supply pipe, and the slice discharge port at the bottom of each slice drying tower two is connected to the main feed port of the mixing silo. The outlets of the silo are respectively connected with the vacuum packaging machine. The PBS-type slices in the slicing intermediate silo are discharged through the discharge valve of the intermediate silo, and enter the slice drying tower 1 under the conveyance of the air conveying pipe 1. Evaporation, the preliminarily dried slices are discharged from the discharge valve of the drying tower, and enter the slice drying tower 2 under the air conveying pipe 2. The slices and the hot air continue to exchange heat and moisture in the slice drying tower 2, and the remaining water and tetrahydrofuran are evaporated After that, it enters the mixed silo from the main feed port for temporary storage, and then enters the vacuum packaging machine for packaging. Due to the two-stage series evaporation, the water and tetrahydrofuran in the PBS-type slices are removed, and the vacuum packaging is adopted, and the product will not be degraded after being placed for a period of time. The quality of the product has increased by one level, which can meet the requirements of food-grade use.
作为本发明的进一步改进,所述切片干燥塔一及切片干燥塔二顶部的塔体热风出口均通过除尘吸风管与除尘器的进风口相连,除尘器的顶部出风口通过回风管道与风送管道三的补风口相连,所述风送管道三的进料口与切片配料阀的出口相连,所述切片配料阀的入口与切片配料斗的出口相连,所述风送管道三的出口与所述混合料仓的辅进料口相连。吸湿后的热风分别从切片干燥塔一及切片干燥塔二顶部的塔体热风出口排出,经除尘吸风管进入除尘器,切片中的粉尘被除尘器截留,清洁的尾气经回风管道进入风送管道三的补风口循环利用。不同分子量的切片粘度不同,辅料暂存在切片配料斗中,从切片配料阀排出,在风送管道三的输送下从辅进料口进入混合料仓,与从主进料口进入刚干燥的切片按比例均匀混合,改变混合的比例,混合切片在挤出时可以得到不同粘度的熔体,产品的适用范围更广,同时回收了清洁尾气中的余热和氮气,大大降低了热能和物质的消耗。As a further improvement of the present invention, the hot air outlets at the top of the chip drying tower 1 and the chip drying tower 2 are connected to the air inlet of the dust collector through a dust removal suction pipe, and the top air outlet of the dust collector is connected to the air through a return air duct. The air supply port of the third air supply pipe is connected, the feed port of the third air supply pipe is connected with the outlet of the slice batching valve, the inlet of the slice batching valve is connected with the outlet of the slice batching hopper, and the outlet of the third air supply pipe is connected with The auxiliary feed inlets of the mixed silo are connected. The hot air after moisture absorption is discharged from the hot air outlet at the top of the slice drying tower 1 and the top of the slice drying tower 2, and enters the dust collector through the dust removal suction pipe. The dust in the slice is intercepted by the dust collector, and the clean exhaust gas enters the air through the return air duct. The air supply outlet of the third pipe is recycled. Slices with different molecular weights have different viscosities. The auxiliary materials are temporarily stored in the slice batching hopper, discharged from the slice batching valve, and enter the mixing silo from the auxiliary feed port under the air conveying pipe three, and enter the freshly dried slices from the main feed port. Evenly mix in proportion and change the mixing ratio. The mixed slices can be extruded to obtain melts with different viscosities. The product has a wider range of applications. At the same time, the waste heat and nitrogen in the clean exhaust gas are recovered, which greatly reduces the consumption of heat and materials. .
作为本发明的进一步改进,所述主进料口位于所述混合料仓的顶部中心,所述辅进料口对称位于所述主进料口的两侧,所述混合料仓的内腔至少设有三根混料溜管,各混料溜管沿竖向延伸且以混合料仓轴线为中心对称分布,各混料溜管的下端向混合料仓底部的锥斗中弯曲,沿各混料溜管的高度方向均匀设有多个溜料截面,各溜料截面分别设有一个溜料口,各溜料口沿混料溜管的圆周呈螺旋状分布。主进料口与辅进料口同时进料,同时落在料层上方,实现在混合料仓每个截面的静态混料,混合料仓中心区域的切片依次从混合料仓的底部出口流出且实现先进先出;混合料仓周边区域的部分切片从各溜料口进入混料溜管的内腔,沿混料溜管快速下行且落入混合料仓的锥斗中,实现部分切片的后进先出,在混合料仓的高度方向实现动态混料,先进先出的静态混料与后进先出的动态混料共同作用,切片干燥塔与切片配料斗所排切片在混合料仓中实现均匀混合,大大提高了混合切片的均匀度及品质。各混料溜管呈中心对称分布,混料溜管上的溜料口在高度方向及圆周方向均为均匀分布,可以进一步提高切片混合的均匀性。As a further improvement of the present invention, the main feed inlet is located at the center of the top of the mixed silo, the auxiliary feed inlets are located symmetrically on both sides of the main feed inlet, and the inner cavity of the mixed silo is at least There are three mixing chute, each mixing chute extends vertically and is symmetrically distributed around the axis of the mixing silo. The height direction of the chute is evenly provided with a plurality of chute sections, and each chute section is respectively provided with a chute, and each chute is spirally distributed along the circumference of the mixing chute. The main feed port and the auxiliary feed port feed at the same time and fall above the material layer at the same time to achieve static mixing in each section of the mixing silo. The slices in the central area of the mixing silo flow out from the bottom outlet of the mixing silo in turn. Achieve first-in, first-out; part of the slices in the surrounding area of the mixing silo enter the inner cavity of the mixing chute from each chute, and quickly descend along the mixing chute and fall into the cone of the mixing silo, realizing the backward entry of some slices First out, dynamic mixing is realized in the height direction of the mixing silo. The first-in first-out static mixing and the last-in first-out dynamic mixing work together. The slices arranged in the slice drying tower and the slice batching hopper are uniformly arranged in the mixing silo Mixing greatly improves the uniformity and quality of mixed slices. The mixing chute is distributed symmetrically in the center, and the chute on the mixing chute is evenly distributed in the height direction and the circumferential direction, which can further improve the uniformity of the slice mixing.
作为本发明的进一步改进,所述切片干燥塔一和切片干燥塔二分别包括立式圆柱状的塔体,所述塔体的顶部中心设有所述切片进料口,所述塔体热风出口位于所述切片进料口的一侧;所述塔体的下部设有所述塔体热风入口,所述塔体的底部连接有干燥塔锥斗,所述切片出料口位于所述干燥塔锥斗的下端,沿所述塔体的轴线设有多道呈正圆锥状的分料伞帽,除顶层分料伞帽外,各分料伞帽的上方及底层分料伞帽的下方分别设有与之共轴线的折流板,各折流板呈上大下小的喇叭口状。PBS类切片从顶部的切片进料口进入塔体内腔,首先落在顶层的分料伞帽的外锥面上,溅起后均匀向四周撒落,然后向下落在折流板的内锥面上,再向中心溅起并从折流板的中心孔洞落下并落在下一层的分料伞帽的外锥面上;热氮气或热空气从塔体的下部进入,在向上与PBS类切片逆向流动过程中对其进行加热。如此在PBS类切片多次的折返向下飞行过程中,逐渐脱除水分或者THF,最后切片落入干燥塔锥斗并从其底部的切片出料口排出,热风从塔顶的塔体热风出口排出。As a further improvement of the present invention, the slice drying tower one and the slice drying tower two respectively include a vertical cylindrical tower body, the top center of the tower body is provided with the slice feed inlet, and the tower body hot air outlet Located on one side of the slice feed port; the lower part of the tower body is provided with the tower body hot air inlet, the bottom of the tower body is connected with a drying tower cone, and the slice discharge port is located in the drying tower At the lower end of the cone, along the axis of the tower, there are a plurality of right-cone-shaped material distributing umbrella caps. Except for the top material distributing umbrella cap, the upper part of each material distributing umbrella cap and the bottom of the bottom material distributing umbrella cap are respectively set There are baffles coaxial with the baffles, and each baffle is in the shape of a bell mouth with a large top and a small bottom. PBS type slices enter the inner cavity of the tower from the slice feed port on the top, and first fall on the outer cone of the top layer of the distributing umbrella cap, splashed and evenly scattered around, and then fall downwards on the inner cone of the baffle Then, it splashes toward the center and falls from the center hole of the baffle, and falls on the outer cone of the distributing umbrella cap of the next layer; hot nitrogen or hot air enters from the lower part of the tower, and it is sliced with PBS in the upward direction. It is heated during the reverse flow process. In this way, in the process of turning back and flying downwards for many times of PBS type slices, the water or THF is gradually removed, and finally the slices fall into the drying tower cone and are discharged from the slice discharge port at the bottom of the tower, and the hot air is discharged from the hot air outlet of the tower body at the top of the tower. discharge.
作为本发明的进一步改进,各所述折流板的上端分别连接在所述塔体的内壁,各折流板为薄壁空腔结构,各折流板的下壁分别通过多根均匀分布的径向连通管与相应的折流板供风环管相连,各折流板供风环管环绕在所述塔体的外周且分别设有折流板热风接 口,各折流板的上壁均匀分布有多个折流板热风孔;氮气管与气体加热器的进风口相连,气体加热器的出风口与热风总管相连,热风总管分别与各层的热风支管相连,各层的热风支管与同一层的冷风支管共同与该层的折流板供风管相连,各层折流板供风管的出口分别与该层的折流板热风接口相连。热氮气或热空气从折流板供风环管沿各径向连通管进入各折流板的内腔,从折流板上壁的各折流板热风孔向上喷出,切片跌落在折流板上的同时,受到折流板热风孔喷出热风的烘干和搅动,进一步提高了烘干的效果和均匀性。氮气经气体加热器加热后,进入热风总管,并且由热风温度传感器测量温度,如果热风的温度偏低,则增大供热调节阀的开度;如果热风的温度偏高,则减小供热调节阀的开度。然后热风进入各层的热风支管,与来自同层冷风支管的冷风混合后,进入该层的折流板供风管,继而通过折流板供风环管进入该层的折流板。当某层折流板供风温度传感器所探测到的温度偏低时,则关小该层的冷风调节阀;反之则开大该层的冷风调节阀。如此通过多层且独立的控温系统,根据干燥塔的控制工艺需要,分阶段控制不同的温度,以达到高效脱除水份和四氢呋喃。As a further improvement of the present invention, the upper end of each baffle plate is connected to the inner wall of the tower body, each baffle plate has a thin-walled cavity structure, and the lower wall of each baffle plate passes through a plurality of evenly distributed lower walls. The radial connecting pipe is connected with the corresponding baffle air supply ring pipe, and each baffle air supply ring pipe surrounds the outer circumference of the tower body and is respectively provided with a baffle hot air interface, and the upper wall of each baffle is uniform There are multiple baffle hot air holes; the nitrogen pipe is connected to the air inlet of the gas heater, and the air outlet of the gas heater is connected to the hot air main pipe. The hot air main pipe is connected to the hot air branch pipes of each layer. The cold air branch pipes of each layer are connected with the baffle air supply pipe of the layer, and the outlets of the baffle air supply pipes of each layer are respectively connected with the baffle hot air interface of the layer. Hot nitrogen or hot air enters the inner cavity of each baffle from the baffle air supply ring pipe along each radial connecting pipe, and sprays upward from the hot air holes of the baffle on the wall of the baffle, and the slices fall on the baffle At the same time on the board, it is dried and stirred by the hot air from the hot air holes of the baffle, which further improves the drying effect and uniformity. After the nitrogen is heated by the gas heater, it enters the hot air main pipe, and the temperature is measured by the hot air temperature sensor. If the temperature of the hot air is low, increase the opening of the heating control valve; if the temperature of the hot air is high, reduce the heat supply Adjust the opening of the valve. Then the hot air enters the hot air branch pipes of each layer, mixes with the cold air from the cold air branch pipes of the same layer, enters the baffle air supply pipe of the layer, and then enters the baffle plate of the layer through the baffle air supply loop pipe. When the temperature detected by the air supply temperature sensor of a certain layer of baffle is low, turn off the cold air regulating valve of this layer; otherwise, open the cold air regulating valve of this layer. In this way, through the multi-layer and independent temperature control system, according to the control process requirements of the drying tower, different temperatures are controlled in stages to achieve high-efficiency removal of water and tetrahydrofuran.
作为本发明的进一步改进,所述干燥塔锥斗的上端直径大于所述塔体的直径,且塔体的下端插入于所述干燥塔锥斗的上端口中,且所述干燥塔锥斗的上端口设有环形封盖,所述环形封盖的内缘焊接在与所述塔体的外壁上;所述环形封盖下方的环形腔体通过多根均匀分布的径向连通管与塔体供风环管相连,所述塔体供风环管的圆周上设有所述塔体热风入口,所述塔体的下端口与所述干燥塔锥斗的内壁之间设有开口向下的环形热风通道。热风从塔体供风环管沿各径向连通管进入干燥塔锥斗上端的环形腔体中,向下从塔体与干燥塔锥斗之间的环形热风通道向下吹出,在干燥塔锥斗中呈先沿圆周壁向下,再沿中心区域向上的流动状态,对落入干燥塔锥斗的切片进行加热,并使其松散,防止粘壁、相互粘连造成堵塞等。As a further improvement of the present invention, the diameter of the upper end of the drying tower cone is larger than the diameter of the tower body, and the lower end of the tower body is inserted into the upper port of the drying tower cone, and the diameter of the drying tower cone is The upper port is provided with an annular cover, and the inner edge of the annular cover is welded to the outer wall of the tower body; the annular cavity under the annular cover is connected to the tower body through a plurality of evenly distributed radial communication pipes The air supply ring pipe is connected, the tower body hot air inlet is provided on the circumference of the tower body air supply ring pipe, and a downward opening is provided between the lower port of the tower body and the inner wall of the drying tower cone. Annular hot air passage. The hot air enters the annular cavity at the upper end of the drying tower cone from the air supply ring pipe of the tower body along the radial connecting pipes, and blows downward from the annular hot air passage between the tower body and the drying tower cone. The bucket is in a state of flowing downwards along the circumferential wall first, and then upwards along the central area. The slices falling into the cone of the drying tower are heated and loosened to prevent sticking to the wall, mutual adhesion and blockage.
作为本发明的进一步改进,所述第一缩聚釜、第二缩聚釜、终缩聚反应釜或增粘反应釜的气相出口分别与各自的真空捕捉器的侧壁入口相连,各真空捕捉器的顶部气相口分别与刮板冷凝器的进气口相连,各真空捕捉器的底部出口分别通过电动切断阀与真空收集罐的顶部入口相连,各真空收集罐的顶部进气口还通过收集罐氮气阀与氮气管相连,各真空收集罐的底部分别设有收集罐排放阀;各刮板冷凝器的介质出口分别通过大气腿与各自的热井相连,各热井的液相出口与喷淋循环泵的入口相连,所述喷淋循环泵的出口通过循环液冷却器与所述刮板冷凝器的喷淋口相连。BDO、水及低聚物的混合物从各缩聚釜或增粘釜的气相口排出后,首先进入真空捕捉器中,由于气速降低,在重力的作用下,液态的低聚物在真空捕捉器的底部存留,BDO、水及少量低聚物进入刮板冷凝器中喷淋补集,冷凝的低聚物随BDO从刮板冷凝器的介质出口排出,通过大气腿进入热井中过滤,喷淋液体BDO被喷淋循环泵抽出,经循环液冷却器冷却后,回到刮板冷凝器的喷淋口循环喷淋。当真空捕捉器中累计到一定液位计后,开启电动切断阀,真空收集罐中的氮气进入真空捕捉器并从其气相口排出,液态的低聚物进入真空收集罐中存储,存储到一定量后,打开真空收集罐的收集罐氮气阀,将氮气充入到真空收集罐中,同时打开真空收集罐底部的收集罐排放阀,将液态的低聚物排放到收集槽中,待排放结束后,继续通入氮气10秒左右,对真空收集罐进行氮封,然后关闭收集罐氮气阀。由于大部分低聚物被真空捕捉器收集,刮板冷凝器所需的喷淋液体流量将大大减少,降低能耗,同时真空系统的稳定性将大大提高;此外,从刮板冷凝器排入热井的残渣量将大大减少,刮板运行的稳定性将提高,刮刀的使用寿命大大延长。As a further improvement of the present invention, the gas phase outlets of the first polycondensation kettle, the second polycondensation kettle, the final polycondensation reaction kettle or the viscosity-increasing reaction kettle are respectively connected to the side wall inlets of the respective vacuum traps, and the top of each vacuum trap The gas-phase ports are respectively connected with the air inlets of the scraper condensers, the bottom outlets of the vacuum traps are respectively connected to the top inlets of the vacuum collection tanks through electric shut-off valves, and the top air inlets of the vacuum collection tanks also pass through the collection tank nitrogen valve Connected to the nitrogen pipe, the bottom of each vacuum collection tank is equipped with a collection tank discharge valve; the medium outlet of each scraper condenser is connected to the respective hot well through the atmospheric leg, and the liquid phase outlet of each hot well is connected to the spray circulation pump The inlet of the spray circulating pump is connected with the spray outlet of the scraper condenser through a circulating liquid cooler. After the mixture of BDO, water and oligomer is discharged from the gas-phase port of each polycondensation kettle or thickening kettle, it first enters the vacuum trap. Due to the reduced gas velocity, under the action of gravity, the liquid oligomer is in the vacuum trap. BDO, water and a small amount of oligomers enter the scraper condenser to be sprayed and collected. The condensed oligomers are discharged from the medium outlet of the scraper condenser along with the BDO, and enter the hot well through the atmospheric leg to be filtered and sprayed. The liquid BDO is pumped out by the spray circulating pump, cooled by the circulating liquid cooler, and returned to the spray port of the scraper condenser for circulating spray. When a certain level gauge is accumulated in the vacuum trap, the electric shut-off valve is turned on, the nitrogen in the vacuum trap enters the vacuum trap and is discharged from its gas phase port, and the liquid oligomer enters the vacuum trap to be stored until it reaches a certain level. After measuring, open the collection tank nitrogen valve of the vacuum collection tank, and fill the vacuum collection tank with nitrogen. At the same time, open the collection tank discharge valve at the bottom of the vacuum collection tank to discharge the liquid oligomer into the collection tank. After that, continue to pour in nitrogen for about 10 seconds to seal the vacuum collection tank, and then close the collection tank's nitrogen valve. Since most of the oligomers are collected by the vacuum trap, the spray liquid flow rate required by the scraper condenser will be greatly reduced, reducing energy consumption, and the stability of the vacuum system will be greatly improved; in addition, the discharge from the scraper condenser The residue of the hot well will be greatly reduced, the stability of the scraper operation will be improved, and the service life of the scraper will be greatly extended.
作为本发明的进一步改进,所述热井的顶部设有热井顶盖,沿热井的纵向轴线设有纵向隔板将热井内腔分隔为左右两半,纵向隔板的中段两侧对称设有左内室和右内室,左内室的横向墙板的外侧为左外室,右内室的横向墙板的外侧为右外室,左内室和右内室的底部分别设有锥形料斗,两锥形料斗的最低处分别连接有热井排渣口,两所述热井排渣口分别向下延伸至热井底部外;左外室和右外室的底部分别设有所述热井液相出口;所述热井顶盖上插接有两所述大气腿,两所述大气腿的下端分别插入左内室和右内室的内腔下部,各横向墙板的上部分别设有与相应外室相通的溢流口,各溢流口的内端口分别覆盖有滤板,各滤板的左右两侧分别插接在横向墙板内端面的竖向插槽中,各溢流口的外端口分别覆盖有外凸的弧形滤篮,各弧形滤篮的左右两侧分别插接在横向墙板外端面的竖向插槽中。BDO和少许低聚物经刮板冷凝器底部的阀门和管道通过左侧的大气腿先流入左内室的下部,同时起到液封作用,BDO或其他喷淋液向上经滤板第一次过滤后流出,进入弧形滤篮的内腔,经弧形滤篮二次过滤后,进入左外室,从左外室底部的热井液相出口流出,被喷淋循环泵抽出,经过冷却后,再送至刮板冷凝器循环喷淋。低聚物等杂质挡在左内室中,落入锥形料斗,从热井排渣口排出并进入清理箱。如果左侧的大气腿发生堵塞,则可以立即切换至右侧的大气腿工作,热井液相出口及热井排渣口也切换至右侧工作,如此可以让喷淋系统长期、稳定地运行,保证聚合装置的正常运行,避免因大气腿堵塞造成停车处理、极大地降低损失,保证生产正常运行。滤板为第一次过滤,截留较大尺寸的杂质,本发明的滤板靠近热井的顶部,便于将滤板抽出清洁,也便于装回。外凸的弧形滤篮既增大了过滤面积,又增大了容物空间;滤板与弧形滤篮左右两侧的边沿均嵌于竖向插槽中,便于抽插清洁与装配。As a further improvement of the present invention, the top of the hot well is provided with a top cover of the hot well, a longitudinal partition is arranged along the longitudinal axis of the hot well to divide the inner cavity of the hot well into two halves, and the middle section of the longitudinal partition is symmetrically arranged on both sides There are a left inner chamber and a right inner chamber. The outer side of the lateral wall panel of the left inner chamber is the left outer chamber, and the outer side of the transverse wall panel of the right inner chamber is the right outer chamber. The bottoms of the left inner chamber and the right inner chamber are respectively provided with cones. The bottom of the two conical hoppers are respectively connected with hot well slag discharge ports, and the two hot well slag discharge ports respectively extend downward to outside the bottom of the hot well; the bottoms of the left outer chamber and the right outer chamber are respectively provided with The hot well liquid phase outlet; the hot well top cover is inserted with two atmospheric legs, the lower ends of the two atmospheric legs are respectively inserted into the lower part of the inner cavity of the left and right inner chambers, and the upper part of each horizontal wall panel They are respectively provided with overflow ports communicating with the corresponding outer chambers, and the inner ports of each overflow port are respectively covered with filter plates. The outer ports of the overflow ports are respectively covered with convex arc-shaped filter baskets, and the left and right sides of each arc-shaped filter basket are respectively inserted into the vertical slots on the outer end surface of the transverse wallboard. BDO and some oligomers flow into the lower part of the left inner chamber through the valve and pipe at the bottom of the scraper condenser through the left atmospheric leg, and at the same time play a role of liquid sealing. BDO or other spray liquid will pass through the filter plate for the first time. After filtering, it flows out and enters the inner cavity of the arc-shaped filter basket. After being filtered by the arc-shaped filter basket, it enters the left outer chamber, flows out from the liquid phase outlet of the hot well at the bottom of the left outer chamber, and is pumped out by the spray circulating pump and cooled After that, it is sent to the scraper condenser for circulating spraying. Impurities such as oligomers are blocked in the left inner chamber, fall into the cone-shaped hopper, and are discharged from the slag outlet of the hot well and enter the cleaning box. If the left atmospheric leg is blocked, you can immediately switch to the right atmospheric leg to work, and the liquid phase outlet of the hot well and the slag outlet of the hot well are also switched to the right, so that the sprinkler system can operate stably for a long time. , To ensure the normal operation of the polymerization device, avoid the shutdown due to the blockage of the atmospheric leg, greatly reduce the loss, and ensure the normal operation of the production. The filter plate is the first filter to trap larger-sized impurities. The filter plate of the present invention is close to the top of the hot well, which facilitates the extraction of the filter plate for cleaning, and is also easy to reassemble. The convex curved filter basket not only increases the filtering area, but also increases the content space; the filter plate and the edges of the left and right sides of the curved filter basket are embedded in the vertical slots, which is convenient for plugging and cleaning and assembly.
作为本发明的进一步改进,所述热井排渣口分别与清理箱顶部的清理箱进料口相连,所述清理箱包括一端封闭的卧式筒体,所述清理箱的前端口铰接有可以启闭的清理箱封盖,所述清理箱的筒体外周包覆有清理箱夹套,所述清理箱的内腔自上而下设有多道依次叠置的方形过滤抽屉,各方形过滤抽屉左右两侧的边框分别通过滚轮支撑在导向滑槽中,各导向滑槽均沿清理箱的轴向延伸且分别固定在清理箱的内壁两侧,所述清理箱的内腔底部设有弧形底部抽屉,所述弧形底部抽屉的底部通过滚轮支撑在清理箱的内壁底部,所述弧形底部抽屉及各方形过滤抽屉的底部分别设有滤网,且下层滤网的目数依次大于上层滤网的目数,所述清理箱进料口的下端指向顶层方形过滤抽屉的中心区域,所述清理箱的底部中心设有清理箱排液口。各抽屉的边框向上竖起,可以避免混合物从滤网的四周溢流,导向滑槽便于方形过滤抽屉抽出清理及放回,且可以确保各方形过滤抽屉处于水平状态;弧形底部抽屉位于清理箱的弧形底部,处于稳定平衡状态,可省略导向滑槽,直接通过滚轮支撑在清理箱的弧形底部。低聚物与BDO的混合物从清理箱进料口进入清理箱的内腔,首先落在顶层的方形过滤抽屉上,对混合物进行粗滤,顶层滤网的网孔大,透液能力很强,不会堵塞造成溢流,最大的排渣被截留,稍小的排渣全部落入下一层继续过滤;如此逐层提高过滤精度,最细小的排渣被弧形底部抽屉所截留,经过多层逐级过滤后,清洁的BDO从清理箱底部的清理箱排液口排出。打开清理箱封盖,即可将方形过滤抽屉或弧形底部抽屉抽出清理,由于弧形底部抽屉的孔眼最小,最容易堵塞,因此清洁的频次可以高于其它方形过滤抽屉,不必每次各层都抽出清理,减小清理的工作量及减少对现场工作环境的污染;而弧形底部抽屉的深度最深,容物高度高,不容易造成溢流。可以向清理箱夹套中通入蒸汽,以 提高清理箱内腔的温度,避免介质固化造成堵塞。As a further improvement of the present invention, the hot well slag outlet is respectively connected with the cleaning box feed inlet on the top of the cleaning box, the cleaning box includes a horizontal cylinder with one end closed, and the front port of the cleaning box is hinged with Open and close the cover of the cleaning box, the cylinder body of the cleaning box is covered with a cleaning box jacket, and the inner cavity of the cleaning box is provided with a plurality of square filter drawers stacked in sequence from top to bottom, and each square filter The frames on the left and right sides of the drawer are respectively supported by rollers in the guide chute. Each guide chute extends along the axial direction of the cleaning box and is respectively fixed on both sides of the inner wall of the cleaning box. The bottom of the inner cavity of the cleaning box is provided with an arc The bottom of the arc-shaped bottom drawer is supported by rollers on the bottom of the inner wall of the cleaning box. The bottom of the arc-shaped bottom drawer and each square filter drawer are respectively provided with a filter screen, and the number of meshes of the lower filter screen is sequentially greater than The mesh size of the upper filter screen, the lower end of the feed opening of the cleaning box points to the center area of the top square filter drawer, and the bottom center of the cleaning box is provided with a cleaning box drain. The frame of each drawer is erected upwards to prevent the mixture from overflowing around the filter screen. The guiding chute is convenient for the square filter drawer to be removed for cleaning and put back, and it can ensure that the square filter drawers are in a horizontal state; the curved bottom drawer is located in the cleaning box The arc-shaped bottom of the cleaning box is in a stable and balanced state, and the guiding chute can be omitted, and it is directly supported on the arc-shaped bottom of the cleaning box by rollers. The mixture of oligomer and BDO enters the inner cavity of the cleaning box from the feed port of the cleaning box, and first falls on the square filter drawer on the top layer to coarsely filter the mixture. The top filter screen has large meshes and strong liquid permeability. It will not block and cause overflow, the largest slag will be intercepted, and the smaller slag will fall into the next layer to continue filtering; this way, the filtration accuracy is improved layer by layer, and the smallest slag will be intercepted by the arc-shaped bottom drawer. After filtering step by step, the clean BDO is discharged from the liquid outlet of the cleaning tank at the bottom of the cleaning tank. Open the cover of the cleaning box, and the square filter drawer or the arc-shaped bottom drawer can be drawn out for cleaning. Because the arc-shaped bottom drawer has the smallest holes and is the easiest to block, the frequency of cleaning can be higher than that of other square filter drawers. All are taken out for cleaning, reducing the workload of cleaning and reducing the pollution to the working environment on site; and the arc-shaped bottom drawer has the deepest depth and high content height, which is not easy to cause overflow. Steam can be introduced into the jacket of the cleaning box to increase the temperature of the cavity of the cleaning box to avoid blockage caused by solidification of the medium.
附图说明Description of the drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明,附图仅提供参考与说明用,非用以限制本发明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings are only provided for reference and illustration, and are not intended to limit the present invention.
图1为本发明PBS类生物可降解材料的生产系统的流程图。Fig. 1 is a flow chart of the production system of PBS-type biodegradable materials of the present invention.
图2为本发明中切片干燥系统的流程图。Figure 2 is a flow chart of the slice drying system of the present invention.
图3为图2中切片干燥塔一或切片干燥塔二的主视图。Fig. 3 is a front view of the slice drying tower 1 or the slice drying tower 2 in Fig. 2.
图4为图3的俯视图。Fig. 4 is a top view of Fig. 3.
图5为图3中折流板实施例之一的俯视图。Fig. 5 is a top view of one of the embodiments of the baffle in Fig. 3.
图6为图3中混合料仓的剖视图。Fig. 6 is a cross-sectional view of the mixed silo in Fig. 3.
图7为本发明中低聚物捕捉系统的流程详图。Figure 7 is a detailed flow diagram of the oligomer capture system of the present invention.
图8为本发明中热井的主视图。Figure 8 is a front view of the thermal well in the present invention.
图9为图8去掉大气腿后的俯视图。Fig. 9 is a top view of Fig. 8 with the atmospheric legs removed.
图10为图9中沿A-A的剖视图。Fig. 10 is a cross-sectional view along A-A in Fig. 9.
图11为图8中的局部放大图。Fig. 11 is a partial enlarged view of Fig. 8.
图12为图7中清理箱的主视图。Fig. 12 is a front view of the cleaning box in Fig. 7;
图13为图12的左视图。Fig. 13 is a left side view of Fig. 12.
图中:1a.浆料调配槽一;1a1.PTA投料口;1b.浆料调配槽二;1b1.二元酸投料口;2a.浆料配置罐一;2b.浆料配置罐二;3a.A酯化釜;3b.B酯化釜;4.第二酯化釜;5.第一缩聚釜;6.第二缩聚釜;7.终缩聚反应釜;8.增粘反应釜;9.扩链剂添加系统;10a.切粒机一;10b.切粒机二;11.切片中间料仓;11a.中间料仓出料阀;12-1.切片干燥塔一;12-2.切片干燥塔二;12a.切片进料口;12b.塔体热风出口;12c.测压口;12d.塔体测温接口;12e.视镜;12f.备用口;12g.预留阀口;12h.人孔;12j.料位计接口;12k.分料伞帽;12m.折流板;12m1.折流板热风孔;12n.干燥塔锥斗;12n1.搅拌轴;12n2.搅拌盘片;12p.出料锥;12p1.切片出料口;12p2.手孔;12q.折流板供风环管;12r.塔体供风环管;12r1.折流板热风接口;12s.出料锥供风环管;13.干燥塔出料阀;14.干燥塔裤衩三通;15.切片配料斗;15a.切片配料阀;16.混合料仓;16a.主进料口;16b.辅进料口;16c.混料溜管;16c1.溜料口;16d.混合料仓裤衩三通;17-1.真空包装机一;17-2.真空包装机二;18.除尘器;19.气体加热器;20.真空捕捉器;20a.捕捉器液位计;20b.电动切断阀;21.真空收集罐;21a.收集罐氮气阀;21b.收集罐排放阀;22.刮板冷凝器;23.热井;23a.热井排渣口;23b.热井液相出口;23c.热井料位计口;23d.热井温度计口;23e.热井顶盖;23e1.热井人孔盖;23f.纵向隔板;23g.横向墙板;23h1.左内室;23h2.右内室;23j1.左外室;23j2.右外室;23k.密封座;23k1.填料;23k2.填料压盖;23m.滤板;23m1.滤板把手;23n.弧形滤篮;23n1.滤篮把手;23p.锥形料斗;23q.大气腿;24.清理箱;24a.清理箱进料口;24b.清理箱排气口;24c.清理箱排液口;24d.清理箱封盖;24e.清理箱夹套;24e1.清理箱夹套下接口;24e2.夹套上接口;24f.方形过滤抽屉;24g.弧形底部抽屉;24h.滚轮;24j.导向滑槽;24k.探照灯口;24m.玻璃视镜观察口;24n.多管路接口;25.工艺塔;26.塔顶回流罐;27.冷阱;28.真空泵;29a.喷射泵一;29b.喷射泵二;G0.BDO供料管;G1.风送管道一;G2.风送管道二;G3.风送管道三;G4.除尘吸风管;G5.回风 管道;G6.氮气管;G7.热风总管;G8.冷风支管;G9.蒸汽管;G10.冷凝水管;G11a.热媒供油管;G11b.热媒回油管;V1.供热调节阀;V2.冷风调节阀;T1.热风温度传感器;T2.折流板供风温度传感器;B1.酯化物料泵;B2.第一缩聚物料泵;B3.第二缩聚物料泵;B4.熔体输送泵;B5.熔体增压泵一;B6.熔体计量泵;B7.熔体增压泵二;B8.喷淋循环泵;F1.过滤器一;F2.过滤器二;F3.过滤器三;F4.过滤器四;F5.过滤器五;F6.过滤器六;H1.熔体换热器;H2.循环液冷却器。In the picture: 1a. Slurry preparation tank one; 1a1. PTA feed port; 1b. Slurry preparation tank two; 1b1. Dibasic acid feed port; 2a. Slurry configuration tank one; 2b. Slurry configuration tank two; 3a .A esterification kettle; 3b.B esterification kettle; 4. second esterification kettle; 5. first polycondensation kettle; 6. second polycondensation kettle; 7. final polycondensation reactor; 8. viscosity increasing reactor; 9. .Chain extender addition system; 10a. Pelletizer one; 10b. Pelletizer two; 11. Slicing intermediate silo; 11a. Intermediate silo discharge valve; 12-1. Slicing drying tower one; 12-2. Slice drying tower two; 12a. Slice feed inlet; 12b. Tower body hot air outlet; 12c. Pressure measurement port; 12d. Tower body temperature measurement interface; 12e. Sight glass; 12f. Spare port; 12g. Reserved valve port; 12h. Manhole; 12j. Material level gauge interface; 12k. Distributing umbrella cap; 12m. Baffle plate; 12m1. Baffle plate hot blast hole; 12n. Drying tower cone; 12n1. Stirring shaft; 12n2. Stirring disc ; 12p. Discharge cone; 12p1. Slice discharge port; 12p2. Hand hole; 12q. Baffle air supply ring tube; 12r. Tower body air supply ring tube; 12r1. Baffle hot air interface; 12s. Discharge Cone air supply ring pipe; 13. Drying tower discharge valve; 14. Drying tower pants tee; 15. Slice batching hopper; 15a. Slice batching valve; 16. Mixing bin; 16a. Main feed inlet; 16b. Auxiliary Feeding port; 16c. Mixing chute; 16c1. Feeding port; 16d. Mixing silo pants tee; 17-1. Vacuum packaging machine one; 17-2. Vacuum packaging machine two; 18. Dust collector; 19 Gas heater; 20. Vacuum trap; 20a. Catcher level gauge; 20b. Electric shut-off valve; 21. Vacuum collection tank; 21a. Collection tank nitrogen valve; 21b. Collection tank discharge valve; 22. Scraper condensation 23. Hot well; 23a. Hot well slag outlet; 23b. Hot well liquid phase outlet; 23c. Hot well material level gauge mouth; 23d. Hot well thermometer mouth; 23e. Hot well roof; 23e1. Hot well Manhole cover; 23f. Longitudinal partition; 23g. Transverse wall panel; 23h1. Left inner chamber; 23h2. Right inner chamber; 23j1. Left outer chamber; 23j2. Right outer chamber; 23k. Seal seat; 23k1. Packing; 23k2 . Packing gland; 23m. Filter plate; 23m1. Filter plate handle; 23n. Curved filter basket; 23n1. Filter basket handle; 23p. Conical hopper; 23q. Atmospheric leg; 24. Cleaning box; 24a. Discharge port; 24b. Cleaning tank exhaust port; 24c. Cleaning tank drain port; 24d. Cleaning tank cover; 24e. Cleaning tank jacket; 24e1. Cleaning tank jacket lower interface; 24e2. Jacket upper interface; 24f .Square filter drawer; 24g. Curved bottom drawer; 24h. Roller; 24j. Guide chute; 24k. Searchlight port; 24m. Glass sight glass observation port; 24n. Multi-pipeline interface; 25. Process tower; 26. Tower Top reflux tank; 27. Cold trap; 28. Vacuum Pump; 29a. Jet pump one; 29b. Jet pump two; G0. BDO supply pipe; G1. Air delivery pipe one; G2. Air delivery pipe two; G3. Air delivery pipe three; G4. Dust removal suction pipe; G5 Return air pipe; G6. Nitrogen pipe; G7. Hot air main pipe; G8. Cold air branch pipe; G9. Steam pipe; G10. Condensate pipe; G11a. Heat medium oil supply pipe; G11b. Heat medium oil return pipe; V1. Heat supply regulation Valve; V2. Cold air regulating valve; T1. Hot air temperature sensor; T2. Baffle plate supply air temperature sensor; B1. Esterification material pump; B2. The first polycondensation material pump; B3. The second polycondensation material pump; B4. Melting Body transfer pump; B5. Melt booster pump one; B6. Melt metering pump; B7. Melt booster pump two; B8. Spray circulation pump; F1. Filter one; F2. Filter two; F3. Filter three; F4. Filter four; F5. Filter five; F6. Filter six; H1. Melt heat exchanger; H2. Circulating liquid cooler.
具体实施方式detailed description
在本发明的以下描述中,术语“前”、“后”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指装置必须具有特定的方位。In the following description of the present invention, the terms "front", "rear", "left", "right", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. , Is only for the convenience of describing the present invention and simplifying the description, and does not mean that the device must have a specific orientation.
如图1所示,本发明的PBS类生物可降解材料的生产系统包括酯化反应釜、第一缩聚釜5、第二缩聚釜6、终缩聚反应釜7和增粘反应釜8,酯化反应釜包括A酯化釜3a、B酯化釜3b和第二酯化釜4。浆料调配槽一1a的顶部与BDO供料管G0相连且设有PTA投料口1a1,浆料调配槽一1a的出料口与浆料配置罐一2a的顶部入口相连,浆料配置罐一2a的出料口通过螺杆输送泵与A酯化釜3a顶部的浆料入口相连。浆料调配槽二1b的顶部与BDO供料管G0相连且设有二元酸投料口1b1,浆料调配槽二1b的出料口与浆料配置罐二2b的顶部入口相连,浆料配置罐二2b的出料口通过螺杆输送泵与B酯化釜3b顶部的浆料入口相连。A酯化釜3a和B酯化釜3b的气相口分别与各自的工艺塔25相连,工艺塔25分别配套有塔顶回流罐26,塔顶回流罐26的气相口分别通过冷阱27与真空泵28相连。As shown in Figure 1, the PBS biodegradable material production system of the present invention includes an esterification reaction vessel, a first polycondensation vessel 5, a second polycondensation vessel 6, a final polycondensation reaction vessel 7 and a viscosity-increasing reaction vessel 8. The reaction kettle includes an A esterification kettle 3a, a B esterification kettle 3b and a second esterification kettle 4. The top of the slurry mixing tank 1a is connected to the BDO supply pipe G0 and is provided with a PTA feeding port 1a1. The discharge port of the slurry mixing tank 1a is connected to the top inlet of the slurry configuration tank 2a, and the slurry configuration tank 1 The discharge port of 2a is connected to the slurry inlet on the top of A esterification tank 3a through a screw transfer pump. The top of the slurry mixing tank 2 1b is connected with the BDO supply pipe G0 and is provided with a dibasic acid feed port 1b1. The discharge port of the slurry mixing tank 2 1b is connected to the top inlet of the slurry configuration tank 2b, and the slurry is configured The discharge port of the second tank 2b is connected to the slurry inlet on the top of the B esterification tank 3b through a screw transfer pump. The gas phase ports of the A esterification tank 3a and the B esterification tank 3b are respectively connected to their respective process towers 25. The process towers 25 are respectively equipped with a top reflux tank 26. The gas ports of the top reflux tank 26 respectively pass through a cold trap 27 and a vacuum pump 28 connected.
A酯化釜3a及B酯化釜3b的出料口分别与第二酯化釜4的进料口相连,第二酯化釜4的出料口通过酯化物料泵B1及过滤器一F1与第一缩聚釜5的进料口相连,第一缩聚釜5的出料口通过第一缩聚物料泵及过滤器二F2与第二缩聚釜6的进料口相连,第二缩聚釜6的出料口通过第二缩聚物料泵B3及过滤器三F3与终缩聚反应釜7的进料口相连,终缩聚反应釜7的出料口通过熔体输送泵B4及过滤器四F4与增粘反应釜8的进料口相连。The discharge ports of the A esterification tank 3a and the B esterification tank 3b are respectively connected to the feed port of the second esterification tank 4, and the discharge port of the second esterification tank 4 passes through the esterification material pump B1 and the filter 1 F1 It is connected to the feed port of the first polycondensation reactor 5, and the discharge port of the first polycondensation reactor 5 is connected to the feed port of the second polycondensation reactor 6 through the first polycondensation material pump and filter 2 F2. The discharge port is connected to the feed port of the final polycondensation reactor 7 through the second polycondensation material pump B3 and filter three F3, and the discharge port of the final polycondensation reactor 7 is connected to the viscosity increasing through the melt transfer pump B4 and the filter four F4. The feed port of the reactor 8 is connected.
BDO和PTA按一定摩尔比分批次在浆料调配槽一1a中调配,充分搅拌均匀后送入浆料配置罐一2a,再从浆料配置罐一2a通过螺杆输送泵送入A酯化釜3a中进行酯化反应;BDO和己二酸、葵二酸、丁二酸或其它二元酸按一定摩尔比分批次在浆料调配槽二1b中调配,充分搅拌均匀后送入浆料配置罐二2b,再从浆料配置罐二2b通过螺杆输送泵送入B酯化釜3b中进行酯化反应。由于己二酸等二元酸与BDO的反应温度为170-210℃,PTA和BDO的反应温度为230~250℃,根据他们反应所需温度、压力的不同,分开进行酯化反应,可大幅度降低BDO的消耗,减少四氢呋喃的产生,同时对物料的品质可以做到精确控制。B酯化的酯化物和A酯化的酯化物分别送入到第二酯化釜4内进行混合酯化,混合酯化料进入第一缩聚釜5进行预缩聚,预缩聚物料进入第二缩聚釜6进行再缩聚,再缩聚物料进入终缩聚反应釜7进行终缩聚,终缩聚物料进入增粘反应釜8增粘。BDO and PTA are blended in batches in slurry blending tank 1a according to a certain molar ratio, fully stirred and sent to slurry configuration tank 2a, and then from slurry configuration tank 2a to A esterification kettle via screw transfer pump The esterification reaction is carried out in 3a; BDO and adipic acid, sebacic acid, succinic acid or other dibasic acids are mixed in batches in slurry preparation tank 2 1b according to a certain molar ratio, and then sent to the slurry configuration tank after fully stirring. Two 2b, and then from the slurry configuration tank two 2b through the screw transfer pump into the B esterification tank 3b for esterification reaction. Since the reaction temperature of dibasic acid such as adipic acid and BDO is 170-210℃, the reaction temperature of PTA and BDO is 230~250℃. According to the temperature and pressure required for their reaction, the esterification reaction can be carried out separately. The consumption of BDO is greatly reduced, the production of tetrahydrofuran is reduced, and the quality of the material can be precisely controlled. The esterified esters of B and A are sent to the second esterification tank 4 for mixed esterification, the mixed esterification materials enter the first polycondensation tank 5 for pre-condensation, and the pre-condensation materials enter the second polycondensation. The kettle 6 undergoes recondensation, the recondensation material enters the final polycondensation reactor 7 for final polycondensation, and the final polycondensation material enters the viscosity increasing reactor 8 to increase the viscosity.
切粒路线一:增粘反应釜8的出料口通过熔体增压泵一B5及过滤器五F5与切粒机一10a相连,经过增粘反应釜8增粘后的熔体由熔体增压泵一B5送入切粒机一10a切粒,可以满足大多数客户的需要,包括食品级产品的要求。Pelletizing route 1: The discharge port of the thickening reactor 8 is connected to the pelletizer 10a through the melt booster pump one B5 and the filter five F5, and the melt after the thickening reactor 8 is thickened by the melt The booster pump B5 is sent to the pelletizer and the pelletizer is 10a, which can meet the needs of most customers, including the requirements of food-grade products.
切粒路线二:熔体输送泵B4的出口经熔体计量泵B6与熔体换热器H1的进料口相 连,熔体换热器H1的出料口和扩链剂添加系统9的出口共同与熔体增压泵二B7的入口相连,熔体增压泵二B7的出料口通过过滤器六F6与切粒机二10b相连。终缩聚物料由熔体输送泵B4送出后,先由熔体计量泵B6计量,再由熔体换热器H1调节温度,然后与来自扩链剂添加系统9的改性料共同进入熔体增压泵二B7,由熔体增压泵二B7送入切粒机二10b切粒,可以实现某些产品的在线改性,熔体线路短,停留时间短,不易热分解,产品品质好;同时系统的兼容性好,可以生产不同特性的产品,满足不同的下游客户。Pelletizing route 2: The outlet of the melt transfer pump B4 is connected to the feed inlet of the melt heat exchanger H1 through the melt metering pump B6, the outlet of the melt heat exchanger H1 and the outlet of the chain extender addition system 9 Together with the inlet of the second melt booster pump B7, the discharge port of the second melt booster pump B7 is connected to the second pelletizer 10b through the filter six F6. After the final polycondensation material is sent by the melt transfer pump B4, it is first measured by the melt metering pump B6, and then the temperature is adjusted by the melt heat exchanger H1, and then enters the melt increase together with the modified material from the chain extender addition system 9 Pressure pump two B7, the melt booster pump two B7 is sent to the pelletizer two 10b to cut pellets, which can realize the online modification of some products. The melt line is short, the residence time is short, it is not easy to thermally decompose, and the product quality is good; At the same time, the compatibility of the system is good, and products with different characteristics can be produced to satisfy different downstream customers.
第一缩聚釜5、第二缩聚釜6、终缩聚反应釜7和增粘反应釜8的气相口分别与各自的低聚物捕捉系统相连,各低聚物捕捉系统分别包括刮板冷凝器,第一缩聚釜5的刮板冷凝器气相口通过冷阱27与真空泵28相连。第二缩聚釜6的刮板冷凝器气相口与终缩聚反应釜7的刮板冷凝器气相口共同接入喷射泵一29a,增粘反应釜8的刮板冷凝器气相口接入喷射泵二29b,喷射泵一29a及喷射泵二29b的排气口通过各自的冷阱27与相应的真空泵28相连。The gas phase ports of the first polycondensation tank 5, the second polycondensation tank 6, the final polycondensation reaction tank 7 and the viscosity-increasing reaction tank 8 are respectively connected to their respective oligomer capture systems, and each oligomer capture system includes a scraper condenser, The gas phase port of the scraper condenser of the first polycondensation reactor 5 is connected to a vacuum pump 28 through a cold trap 27. The gas port of the scraper condenser of the second polycondensation tank 6 and the gas port of the scraper condenser of the final polycondensation reactor 7 are connected to jet pump one 29a, and the gas port of the scraper condenser of the thickening reactor 8 is connected to jet pump 2. 29b, the exhaust ports of jet pump one 29a and jet pump two 29b are connected to the corresponding vacuum pump 28 through their respective cold traps 27.
如图1、图2所示,切粒机一10a与切粒机二10b的出口分别接入各自的切片中间料仓11,切片中间料仓11的底部设有中间料仓出料阀11a,中间料仓出料阀11a的出口通过风送管道一G1与切片干燥塔一12-1顶部的切片进料口12a相连,切片干燥塔一12-1底部的切片出料口12p1与干燥塔出料阀13的入口相连,干燥塔出料阀13的出口通过风送管道二G2与切片干燥塔二12-2顶部的切片进料口12a相连,切片干燥塔二12-2底部的切片出料口12p1与混合料仓16的主进料口16a相连,混合料仓16的出口与真空包装机相连。As shown in Fig. 1 and Fig. 2, the outlets of pelletizer one 10a and pelletizer two 10b are respectively connected to the respective middle slicing silo 11, and the bottom of the slicing middle silo 11 is provided with an intermediate silo discharge valve 11a, The outlet of the discharging valve 11a of the intermediate silo is connected to the slice feed port 12a at the top of the slice drying tower 12-1 through the air conveying pipe G1, and the slice discharge port 12p1 at the bottom of the slice drying tower 12-1 is connected to the drying tower outlet. The inlet of the feed valve 13 is connected, and the outlet of the drying tower discharge valve 13 is connected to the slice feed port 12a on the top of the slice drying tower two 12-2 through the second air pipe G2, and the slice at the bottom of the slice drying tower two 12-2 is discharged The port 12p1 is connected to the main feed port 16a of the mixing silo 16, and the outlet of the mixing silo 16 is connected to the vacuum packaging machine.
切片中间料仓11中的PBS类切片通过中间料仓出料阀11a排出,在风送管道一G1的输送下进入切片干燥塔一12-1,在切片干燥塔一12-1中切片与热风进行热湿交换,水分与四氢呋喃被蒸发,初步干燥的切片从干燥塔出料阀13排出,在风送管道二G2的输送下进入切片干燥塔二12-2,在切片干燥塔二12-2中切片与热风继续进行热湿交换,剩余的水分与四氢呋喃被蒸发后,从主进料口16a进入混合料仓16暂存,然后进入真空包装机包装。由于两级串联蒸发,去除了PBS类切片中的水份和四氢呋喃,且采用真空包装,摆放一段时间不会发生降解,产品的质量上升一个等级,能够达到食品级的使用要求。The PBS-type slices in the slice intermediate silo 11 are discharged through the intermediate silo discharge valve 11a, and enter the slice drying tower 12-1 under the conveyance of the air conveying pipe G1, and the slices and hot air are in the slice drying tower 12-1. The heat and moisture exchange is carried out, the water and tetrahydrofuran are evaporated, and the preliminarily dried slices are discharged from the discharge valve 13 of the drying tower, and enter the slice drying tower two 12-2 under the conveying of the air duct two G2, and in the slice drying tower two 12-2 The middle slice and the hot air continue to exchange heat and moisture. After the remaining moisture and tetrahydrofuran are evaporated, they enter the mixing bin 16 from the main feed port 16a for temporary storage, and then enter the vacuum packaging machine for packaging. Due to the two-stage series evaporation, the water and tetrahydrofuran in the PBS-type slices are removed, and the vacuum packaging is adopted, and the product will not be degraded after being placed for a period of time. The quality of the product has increased by one level, which can meet the requirements of food-grade use.
切片干燥塔一12-1及切片干燥塔二12-2顶部的塔体热风出口12b均通过除尘吸风管G4与除尘器18的进风口相连,除尘器18的顶部出风口通过回风管道G5与风送管道三G3的补风口相连,风送管道三G3的进料口与切片配料阀15a的出口相连,切片配料阀15a的入口与切片配料斗15的出口相连,风送管道三G3的出口与混合料仓16的辅进料口16b相连。吸湿后的热风分别从切片干燥塔一12-1及切片干燥塔二12-2顶部的塔体热风出口12b排出,经除尘吸风管G4进入除尘器18,切片中的粉尘被除尘器18截留,清洁的尾气经回风管道G5进入风送管道三G3的补风口循环利用。不同分子量的切片粘度不同,配料暂存在切片配料斗15中,从切片配料阀15a排出,在风送管道三G3的输送下从辅进料口16b进入混合料仓16,与从主进料口16a进入刚干燥的切片按比例均匀混合,改变混合的比例,混合切片在挤出时可以得到不同粘度的熔体,产品的适用范围更广,同时回收了清洁尾气中的余热和氮气,大大降低了热能和物质的消耗。The hot air outlet 12b at the top of the chip drying tower 12-1 and the chip drying tower 2 12-2 is connected to the air inlet of the dust collector 18 through the dust suction duct G4, and the air outlet at the top of the dust collector 18 passes through the return air duct G5 Connected to the air supply port of the air supply pipe three G3, the feed port of the air supply pipe three G3 is connected to the outlet of the slice batching valve 15a, the inlet of the slice batching valve 15a is connected to the outlet of the slice batching hopper 15, and the air supply pipe of three G3 The outlet is connected to the auxiliary feed inlet 16b of the mixed silo 16. The hot air after moisture absorption is discharged from the hot air outlet 12b at the top of the slice drying tower 12-1 and the slice drying tower 2 12-2, and enters the dust collector 18 through the dust suction duct G4, and the dust in the slice is intercepted by the dust collector 18. , The clean exhaust gas enters the air supply duct G3 through the return air duct G5 for recycling. The slices of different molecular weights have different viscosities. The ingredients are temporarily stored in the slice batching hopper 15, discharged from the slice batching valve 15a, and enter the mixing silo 16 from the auxiliary feed port 16b under the transportation of the air conveying pipe G3, and from the main feed port 16a enters the freshly dried slices and mixes evenly according to the proportion. Change the mixing ratio. The mixed slices can be extruded to obtain melts with different viscosities. The product has a wider application range. At the same time, the waste heat and nitrogen in the clean exhaust gas are recovered, which greatly reduces This reduces the consumption of heat and material.
如图6所示,主进料口16a位于混合料仓16的顶部中心,辅进料口16b对称位于主进料口16a的两侧,混合料仓16的内腔至少设有三根混料溜管16c,各混料溜管16c沿竖向延伸且以混合料仓轴线为中心对称分布,各混料溜管16c的下端向混合料仓16底部的锥斗中弯曲,沿各混料溜管16c的高度方向均匀设有多个溜料截面,各溜料截面分别设有一个溜料口 16c1,各溜料口16c1沿混料溜管16c的圆周呈螺旋状分布。As shown in Figure 6, the main feed port 16a is located at the top center of the mixing silo 16, the auxiliary feed ports 16b are located symmetrically on both sides of the main feed port 16a, and the inner cavity of the mixing silo 16 is provided with at least three mixing chutes. Tube 16c, each mixing chute 16c extends vertically and is symmetrically distributed around the axis of the mixing silo. The height direction of 16c is uniformly provided with a plurality of slidable cross sections, each slidable cross section is respectively provided with a slidable opening 16c1, and each slidable opening 16c1 is spirally distributed along the circumference of the mixing chute 16c.
主进料口16a与辅进料口16b同时进料,同时落在料层上方,实现在混合料仓16每个截面的静态混料,混合料仓中心区域的切片依次从混合料仓16的底部出口流出且实现先进先出;混合料仓周边区域的部分切片从各溜料口16c1进入混料溜管16c的内腔,沿混料溜管16c快速下行且落入混合料仓16的锥斗中,实现部分切片的后进先出,在混合料仓16的高度方向实现动态混料,先进先出的静态混料与后进先出的动态混料共同作用,切片干燥塔与切片配料斗15所排切片在混合料仓16中实现均匀混合,大大提高了混合切片的均匀度及品质。各混料溜管16c呈中心对称分布,混料溜管16c上的溜料口16c1在高度方向及圆周方向均为均匀分布,可以进一步提高切片混合的均匀性。The main feed port 16a and the auxiliary feed port 16b feed at the same time and fall above the material layer at the same time to achieve static mixing in each section of the mixing silo 16. The bottom outlet flows out and realizes first-in-first-out; part of the slices in the peripheral area of the mixing silo enter the inner cavity of the mixing chute 16c from each chute 16c1, and quickly descend along the mixing chute 16c and fall into the cone of the mixing silo 16 In the hopper, the last-in-first-out of partial slices is realized, and the dynamic mixing is realized in the height direction of the mixing silo 16. The first-in first-out static mixing and the last-in first-out dynamic mixing work together. The slice drying tower and the slice batching hopper 15 The arranged slices are uniformly mixed in the mixing bin 16, which greatly improves the uniformity and quality of the mixed slices. The mixing chute 16c is symmetrically distributed in the center, and the chute 16c1 on the mixing chute 16c is evenly distributed in the height direction and the circumferential direction, which can further improve the uniformity of the slice mixing.
切片干燥塔二12-2底部的切片出料口12p1安装有干燥塔裤衩三通14,干燥塔裤衩三通14的两出口分别与两混合料仓16的主进料口16a相连,风送管道三G3的出口分别与两混合料仓16的辅进料口16b相连;两混合料仓16的底部出口分别安装有混合料仓裤衩三通16d,混合料仓裤衩三通16d的出口分别与真空包装机一17-1及真空包装机二17-2的进料口相连。切片干燥塔二12-2通过干燥塔裤衩三通14可以任意选择混合料仓16,两混合料仓16可以采用不同的混合比例,两混合料仓16的底部分别通过混合料仓裤衩三通16d可以选择与真空包装机一17-1或真空包装机二17-2对接,真空包装机一17-1可以为吨包装机,真空包装机二17-2可以为25kg包装机,以满足不同客户的粘度需求及大小包装需求。The slice discharge port 12p1 at the bottom of the slice drying tower two 12-2 is equipped with a drying tower pant tee 14. The two outlets of the drying tower pant tee 14 are respectively connected to the main feed inlet 16a of the two mixing silos 16, and the air supply pipe The outlets of the three G3 are respectively connected with the auxiliary feed inlets 16b of the two mixing silos 16; the bottom outlets of the two mixing silos 16 are respectively installed with the mixing silo pant tee 16d, and the outlets of the mixing silo pant tee 16d are respectively connected to the vacuum The feeding ports of the packaging machine one 17-1 and the vacuum packaging machine two 17-2 are connected. The slicing drying tower two 12-2 can choose the mixing bin 16 arbitrarily through the drying tower pants tee 14. The two mixing bins 16 can adopt different mixing ratios, and the bottoms of the two mixing bins 16 respectively pass the mixing bin tee 16d It can be connected with vacuum packaging machine one 17-1 or vacuum packaging machine two 17-2, vacuum packaging machine one 17-1 can be a ton packaging machine, vacuum packaging machine two 17-2 can be a 25kg packaging machine, to meet different customers The viscosity requirements and the large and small packaging requirements.
切片干燥塔一12-1和切片干燥塔二12-2分别包括立式圆柱状的塔体,塔体的顶部中心设有切片进料口12a,塔体热风出口12b位于切片进料口12a的一侧;塔体的下部设有塔体热风入口,塔体的底部连接有干燥塔锥斗12n,切片出料口12p1位于干燥塔锥斗12n的下端,沿塔体的轴线设有多道呈正圆锥状的分料伞帽12k,除顶层分料伞帽12k外,各分料伞帽12k的上方及底层分料伞帽12k的下方分别设有与之共轴线的折流板12m,各折流板12m呈上大下小的喇叭口状。The slice drying tower 1 12-1 and the slice drying tower 2 12-2 each include a vertical cylindrical tower body. The top center of the tower body is provided with a slice inlet 12a, and the hot air outlet 12b of the tower body is located at the slice inlet 12a. One side; the lower part of the tower body is provided with a tower body hot air inlet, the bottom of the tower body is connected with a drying tower cone 12n, and the slice discharge port 12p1 is located at the lower end of the drying tower cone 12n. There are multiple channels along the axis of the tower body. The cone-shaped material distributing umbrella cap 12k, except for the top material distributing umbrella cap 12k, the upper part of each material distributing umbrella cap 12k and the bottom of the bottom material distributing umbrella cap 12k are respectively provided with a baffle 12m coaxial with it. The 12m of the flow plate is in the shape of a bell mouth with a large top and a small bottom.
如图3所示,PBS类切片从顶部的切片进料口12a进入塔体内腔,首先落在顶层的分料伞帽12k的外锥面上,溅起后均匀向四周撒落,然后向下落在折流板12m的内锥面上,再向中心溅起并从折流板12m的中心孔洞落下并落在下一层的分料伞帽12k的外锥面上;热氮气或热空气从塔体的下部进入,在向上与PBS类切片逆向流动过程中对其进行加热。如此在PBS类切片多次的折返向下飞行过程中,逐渐脱除水分或者THF,最后切片落入干燥塔锥斗12n并从其底部的切片出料口12p1排出,热风从塔顶的塔体热风出口12b排出。As shown in Figure 3, PBS slices enter the inner cavity of the tower from the slice feeding port 12a at the top, and first fall on the outer cone of the top layer of the distributing umbrella cap 12k. After splashing, they evenly spread around, and then fall downwards. On the inner cone surface of the baffle 12m, it splashes toward the center and falls from the center hole of the baffle 12m and falls on the outer cone surface of the distributing umbrella cap 12k of the next layer; hot nitrogen or hot air from the tower The lower part of the body enters and heats it during the upward flow against the PBS-like slices. In this way, in the process of turning back and flying downward for many times of PBS type slices, the water or THF is gradually removed, and finally the slices fall into the drying tower cone 12n and are discharged from the slice discharge port 12p1 at the bottom, and the hot air is discharged from the tower body at the top of the tower. The hot air outlet 12b is discharged.
各折流板12m的上端分别连接在塔体的内壁,各折流板12m为薄壁空腔结构,各折流板12m的下壁分别通过多根均匀分布的径向连通管与相应的折流板供风环管12q相连,各折流板供风环管12q环绕在塔体的外周且分别设有折流板热风接口12r1,各折流板12m的上壁均匀分布有多个折流板热风孔12m1。热氮气或热空气从折流板供风环管12q沿各径向连通管进入各折流板12m的内腔,从折流板12m上壁的各折流板热风孔12m1向上喷出,切片跌落在折流板12m上的同时,受到折流板热风孔12m1喷出热风的烘干和搅动,进一步提高了烘干的效果和均匀性。The upper end of each baffle 12m is respectively connected to the inner wall of the tower body, each baffle 12m is a thin-walled cavity structure, and the lower wall of each baffle 12m is connected to the corresponding baffle through a plurality of evenly distributed radial connecting pipes. The baffle air supply loops 12q are connected. Each baffle air supply loop 12q surrounds the outer circumference of the tower and is respectively provided with baffle hot air interfaces 12r1. The upper wall of each baffle 12m is evenly distributed with multiple baffles. 12m1 hot air holes on the board. Hot nitrogen or hot air enters the inner cavity of each baffle 12m from the baffle supply ring pipe 12q along each radial connecting pipe, and sprays upwards from each baffle hot air hole 12m1 on the upper wall of the baffle 12m, and slices While falling on the baffle 12m, it is dried and agitated by the hot air sprayed from the baffle hot air hole 12m1, which further improves the drying effect and uniformity.
如图2所示,氮气管G6与气体加热器19的进风口相连,气体加热器19的出风口与热风总管G7相连,热风总管G7分别与各层的热风支管相连,各层的热风支管与同一层的冷风支管G8共同与该层的折流板供风管相连,各层折流板供风管的出口分别与该层的折流板热 风接口12r1相连;热风总管G7上安装有热风温度传感器T1,气体加热器19的热侧入口通过供热调节阀V1与蒸汽管G9相连,气体加热器19的热侧出口与冷凝水管G10相连,供热调节阀V1的开度受控于热风温度传感器T1所测得的温度;各层的折流板供风管上分别安装有折流板供风温度传感器T2,各层的冷风支管G8上分别安装有冷风调节阀V2,各冷风调节阀V2的开度分别受控于同一层折流板供风温度传感器T2所测得的温度。As shown in Figure 2, the nitrogen pipe G6 is connected to the air inlet of the gas heater 19, and the air outlet of the gas heater 19 is connected to the hot air main pipe G7. The hot air main pipe G7 is connected to the hot air branch pipes of each layer. The cold air branch pipes G8 of the same layer are connected to the baffle air supply pipe of this layer, and the outlets of the baffle air supply pipes of each layer are respectively connected to the baffle hot air interface 12r1 of the layer; the hot air temperature is installed on the hot air main pipe G7 Sensor T1, the hot side inlet of the gas heater 19 is connected to the steam pipe G9 through the heating regulating valve V1, the hot side outlet of the gas heater 19 is connected to the condensate pipe G10, and the opening of the heating regulating valve V1 is controlled by the hot air temperature The temperature measured by the sensor T1; the baffle air supply pipes of each layer are equipped with baffle air supply temperature sensors T2, and the cold air branch pipes G8 of each layer are respectively installed with a cold air regulating valve V2 and each cold air regulating valve V2 The opening degrees are controlled by the temperature measured by the temperature sensor T2 of the same layer of baffle.
氮气经气体加热器19加热后,进入热风总管G7,并且由热风温度传感器T1测量温度,如果热风的温度偏低,则增大供热调节阀V1的开度;如果热风的温度偏高,则减小供热调节阀V1的开度。然后热风进入各层的热风支管,与来自同层冷风支管G8的冷风混合后,进入该层的折流板供风管,继而通过折流板供风环管12q进入该层的折流板12m。当某层折流板供风温度传感器T2所探测到的温度偏低时,则关小该层的冷风调节阀V2;反之则开大该层的冷风调节阀V2。如此通过多层且独立的控温系统,根据干燥塔的控制工艺需要,分阶段控制不同的温度,以达到高效脱除水份和四氢呋喃。After the nitrogen is heated by the gas heater 19, it enters the hot air main G7, and the temperature is measured by the hot air temperature sensor T1. If the temperature of the hot air is low, increase the opening of the heating regulating valve V1; if the temperature of the hot air is high, then Reduce the opening of the heating regulating valve V1. Then the hot air enters the hot air branch pipes of each layer, mixes with the cold air from the cold air branch pipe G8 of the same layer, enters the baffle air supply pipe of this layer, and then enters the baffle 12m of the layer through the baffle air supply loop 12q . When the temperature detected by the air supply temperature sensor T2 of a certain layer of baffle is low, the cold air regulating valve V2 of this layer is closed; otherwise, the cold air regulating valve V2 of this layer is opened. In this way, through the multi-layer and independent temperature control system, according to the control process requirements of the drying tower, different temperatures are controlled in stages to achieve high-efficiency removal of water and tetrahydrofuran.
如图3所示,干燥塔锥斗12n的上端直径大于塔体的直径,且塔体的下端插入于干燥塔锥斗12n的上端口中,且干燥塔锥斗12n的上端口设有环形封盖,环形封盖的内缘焊接在与塔体的外壁上;环形封盖下方的环形腔体通过多根均匀分布的径向连通管与塔体供风环管12r相连,塔体供风环管12r的圆周上设有塔体热风入口,塔体的下端口与干燥塔锥斗12n的内壁之间设有开口向下的环形热风通道。径向连通管在同一个圆周上均匀分布有四根或六根,以保证热风在塔体圆周上均匀布风,保证同一截面上的切片受热均匀。热风从塔体供风环管12r沿各径向连通管进入干燥塔锥斗12n上端的环形腔体中,向下从塔体与干燥塔锥斗12n之间的环形热风通道向下吹出,在干燥塔锥斗12n中呈先沿圆周壁向下,再沿中心区域向上的流动状态,对落入干燥塔锥斗12n的切片进行加热,并使其松散,防止粘壁、相互粘连造成堵塞等。As shown in Figure 3, the diameter of the upper end of the drying tower cone 12n is larger than the diameter of the tower body, and the lower end of the tower body is inserted into the upper port of the drying tower cone 12n, and the upper port of the drying tower cone 12n is provided with an annular seal The inner edge of the ring cover is welded to the outer wall of the tower body; the ring cavity under the ring cover is connected to the tower body air supply ring 12r through a plurality of evenly distributed radial communication pipes, and the tower body air supply ring A tower body hot air inlet is provided on the circumference of the tube 12r, and an annular hot air channel with a downward opening is provided between the lower port of the tower body and the inner wall of the drying tower cone 12n. There are four or six radial connecting pipes evenly distributed on the same circumference to ensure that the hot air is evenly distributed on the circumference of the tower body and to ensure that the slices on the same section are evenly heated. The hot air enters the annular cavity at the upper end of the drying tower cone 12n from the tower body air supply ring pipe 12r along each radial connecting pipe, and blows downward from the annular hot air passage between the tower body and the drying tower cone 12n, and The drying tower cone 12n is in a flow state first along the circumferential wall and then upwards along the central area. The slices falling into the drying tower cone 12n are heated and loosened to prevent sticking to the wall and mutual adhesion causing blockage, etc. .
干燥塔锥斗12n的下部设有搅拌转子,搅拌转子包括搅拌轴12n1及固定在搅拌轴12n1上的多个搅拌盘片12n2,搅拌轴12n1的两端分别通过轴承座支撑在干燥塔锥斗12n上且与干燥塔锥斗壁实现密封,搅拌盘片12n2的直径从搅拌轴12n1中段向两端逐渐递减。搅拌轴带动各搅拌盘片12n2转动,对落入干燥塔锥斗12n中的切片进行搅拌,使其保持松散状态,防止粘连造成堵塞。搅拌盘片12n2的直径呈阶梯状分布,可以更好吻合干燥塔锥斗12n的形状,更彻底地搅动切片。The lower part of the drying tower cone 12n is provided with a stirring rotor. The stirring rotor includes a stirring shaft 12n1 and a plurality of stirring discs 12n2 fixed on the stirring shaft 12n1. Both ends of the stirring shaft 12n1 are respectively supported on the drying tower cone 12n through a bearing seat. The upper part is sealed with the cone wall of the drying tower, and the diameter of the stirring disc 12n2 gradually decreases from the middle section of the stirring shaft 12n1 to both ends. The stirring shaft drives each stirring disc 12n2 to rotate, and stirs the slices falling into the drying tower cone 12n to keep them in a loose state to prevent blockage caused by adhesion. The diameters of the stirring discs 12n2 are distributed in steps, which can better match the shape of the drying tower cone 12n, and agitate the slices more thoroughly.
干燥塔锥斗12n的下端嵌套有出料锥12p,出料锥12p的上端口封闭且嵌套在干燥塔锥斗12n下端的外周,干燥塔锥斗12n下端外周的环形腔体通过多根均匀分布的径向连通管与出料锥供风环管12s相连,出料锥供风环管12s的圆周上设有出料锥热风接口,干燥塔锥斗12n的下端口与出料锥12p的内壁之间设有开口向下的环形热风通道,切片出料口12p1位于出料锥12p的下端。热风从出料锥供风环管12s沿各径向连通管进入干燥塔锥斗12n与出料锥12p连接部位的环形腔体中,向下从干燥塔锥斗12n与出料锥12p之间的环形热风通道向下吹出,在出料锥12p中呈先沿圆周壁向下,再沿中心区域向上方的搅拌转子吹出,一方面对落入出料锥12p的切片进行进一步加热,另一方面使切片翻滚松散,防止粘壁、相互粘连造成堵塞等。The lower end of the drying tower cone 12n is nested with a discharge cone 12p, the upper port of the discharge cone 12p is closed and nested on the outer circumference of the lower end of the drying tower cone 12n, and the annular cavity at the lower end of the drying tower cone 12n passes through multiple The uniformly distributed radial connecting pipe is connected with the discharge cone air supply ring tube 12s. The discharge cone hot air interface is provided on the circumference of the discharge cone air supply ring tube 12s. The lower port of the drying tower cone 12n and the discharge cone 12p An annular hot air channel with downward opening is provided between the inner walls of the slab, and the slicing discharge port 12p1 is located at the lower end of the discharge cone 12p. The hot air flows from the discharge cone air supply ring pipe 12s along the radial connecting pipes into the annular cavity at the connection part of the drying tower cone 12n and the discharge cone 12p, and downwards from the drying tower cone 12n and the discharge cone 12p. The annular hot air channel blows downwards in the discharge cone 12p first along the circumferential wall, and then blows out from the stirring rotor upward along the central area. On the one hand, the slices falling into the discharge cone 12p are further heated, and the other On the one hand, the slices are rolled and loosened to prevent sticking to the wall and blockage caused by mutual adhesion.
出料锥12p的圆周壁上设有与内腔相通的手孔12p2,塔体的上部及中部的圆周上分别设有人孔。如果切片出料口12p1处仍出现堵塞,可以打开手孔12p2,可以很方便地从手 孔12p2将物料移出,使设备恢复畅通,避免拆卸管道,或从上方的人孔进入,进行分段清理或检修,减少停车处理时间。The circumferential wall of the discharge cone 12p is provided with a hand hole 12p2 communicating with the inner cavity, and the upper and middle circumferences of the tower body are respectively provided with manholes. If the slicing outlet 12p1 is still blocked, you can open the hand hole 12p2, and you can easily remove the material from the hand hole 12p2, so that the equipment can be restored unblocked, avoiding the removal of the pipe or entering from the upper manhole for segmented cleaning Or overhaul to reduce the parking processing time.
如图4所示,塔体的顶部封头上还设有测压口12c、塔体测温接口12d、视镜12e、备用口12f和预留阀口12g,塔体的上部及中部的圆周上分别设有人孔12h。通过测压口12c可以对塔体内腔进行测压,通过视镜12e可以观察塔体内切片的流动状态,从人孔12h处可以进入塔体内,对塔体内腔进行分段清理或检修。As shown in Figure 4, the top seal head of the tower body is also provided with a pressure measuring port 12c, a tower body temperature measuring port 12d, a sight glass 12e, a spare port 12f and a reserved valve port 12g, the upper and middle circumferences of the tower body There are 12h manholes on each. The pressure measurement of the inner cavity of the tower can be performed through the pressure measuring port 12c, and the flow state of the slices in the tower can be observed through the sight glass 12e, and the tower can be entered from the manhole 12h to clean or repair the inner cavity of the tower in sections.
塔体沿高度方向设有多个塔体测温接口,各塔体测温接口中分别安装有干燥塔温度变送器;塔体沿高度方向设有多个料位计接口12j,各料位计接口12j中分别安装有料位报警器。干燥塔温度变送器可以实时测量塔体内不同筒体段的温度,从而控制进入不同折流板12m的供风温度。分阶段设置料位报警器,当出现异常时,可以根据料位状况,采取不同的处理方案。The tower body is provided with multiple tower body temperature measurement interfaces along the height direction, and each tower body temperature measurement interface is equipped with a drying tower temperature transmitter; the tower body is provided with multiple level meter interfaces 12j along the height direction, and each material level A material level alarm is installed in the meter interface 12j respectively. The temperature transmitter of the drying tower can measure the temperature of different cylinder sections in the tower in real time, so as to control the air supply temperature of 12m into different baffles. The material level alarm is set up in stages. When an abnormality occurs, different solutions can be adopted according to the material level condition.
如图5所示,各折流板12m可以分别由多个呈环形阵列分布的扇形板拼接而成,相邻两层折流板12m的拼接缝相互错开,且越靠近塔体底部,折流板12m与塔体轴线之间的夹角越小。各层折流板12m与塔体竖壁之间的夹角可以进行调整,以控制切片的下降速度,通过折流板12m的角度调整,可以控制切片在塔体每一段的停留时间,以适应不同性质和粒径的切片,确保更高效地脱除切片中水份和四氢呋喃。刚进入干燥塔内的切片由于含水量比较高,折流板12m设置相对平坦一些,以延长与热风的接触时间,加大蒸发量;到达塔体下部的切片已基本干燥,蒸发量较小,折流板12m设置相对陡峭一些,以提高切片的下行速度,塔体内呈现上部的切片下降速度慢,在下部的切片下降速度快的现象,大大降低了塔内堵塞的可能性。相邻两层折流板12m的拼接缝相互错开,少量从拼接缝处落下的切片会全部落在下一层折流板12m上,避免切片发生较长高度的落料短路。As shown in Figure 5, each baffle 12m can be formed by splicing a plurality of fan-shaped plates distributed in an annular array. The angle between the flow plate 12m and the axis of the tower body is smaller. The angle between each layer of baffle 12m and the vertical wall of the tower can be adjusted to control the descent speed of the slices. By adjusting the angle of the baffle 12m, the residence time of the slices in each section of the tower can be controlled to suit Slices with different properties and particle sizes ensure more efficient removal of water and tetrahydrofuran from the slices. Since the slices that have just entered the drying tower have a relatively high water content, the baffle 12m is set relatively flat to extend the contact time with the hot air and increase the evaporation; the slices that have reached the lower part of the tower have been basically dried, and the evaporation is small. The 12m baffle is set relatively steeply to increase the descending speed of the slices. The upper part of the tower body shows a slow descending speed of the slices, and the lower part of the slices descends fast, which greatly reduces the possibility of blockage in the tower. The 12m splicing seams of two adjacent layers of baffles are staggered, and a small amount of slices falling from the splicing seams will all fall on the next layer of baffles 12m, avoiding long-height blanking short circuits in the slices.
如图7所示,各缩聚釜或增粘釜的气相出口通过夹套管道与真空捕捉器20的侧壁入口相连,真空捕捉器20的顶部气相口通过夹套管道与刮板冷凝器22的进气口相连,真空捕捉器20的底部出口通过电动切断阀20b与真空收集罐21的顶部入口相连,真空收集罐21的顶部进气口还通过收集罐氮气阀21a与氮气管G6相连,真空收集罐21的底部设有收集罐排放阀21b;刮板冷凝器22的介质出口通过大气腿23q与热井23相连,热井液相出口23b与喷淋循环泵B8的入口相连,喷淋循环泵B8的出口与循环液冷却器H2的入口相连,循环液冷却器H2的出口与刮板冷凝器22的喷淋口相连。As shown in Figure 7, the gas phase outlet of each polycondensation reactor or thickening reactor is connected to the side wall inlet of the vacuum trap 20 through a jacketed pipe, and the top gas outlet of the vacuum trap 20 is connected to the scraper condenser 22 through the jacket pipe The air inlet is connected. The bottom outlet of the vacuum trap 20 is connected to the top inlet of the vacuum collection tank 21 through the electric shut-off valve 20b. The top air inlet of the vacuum collection tank 21 is also connected to the nitrogen pipe G6 through the collection tank nitrogen valve 21a. The bottom of the collection tank 21 is provided with a collection tank discharge valve 21b; the medium outlet of the scraper condenser 22 is connected to the hot well 23 through the atmospheric leg 23q, and the hot well liquid phase outlet 23b is connected to the inlet of the spray circulation pump B8, and the spray circulation The outlet of the pump B8 is connected with the inlet of the circulating liquid cooler H2, and the outlet of the circulating liquid cooler H2 is connected with the spray port of the scraper condenser 22.
BDO、水及低聚物的混合物从各缩聚釜或增粘釜的气相口排出后,首先进入真空捕捉器20中,由于气速降低,在重力的作用下,液态的低聚物在真空捕捉器20的底部存留,BDO、水及少量低聚物进入刮板冷凝器22中喷淋补集,冷凝的低聚物随BDO从刮板冷凝器22的介质出口排出,通过大气腿23q进入热井中过滤,喷淋液体BDO被喷淋循环泵B8抽出,经循环液冷却器H2冷却后,回到刮板冷凝器22的喷淋口循环喷淋。After the mixture of BDO, water and oligomer is discharged from the gas-phase port of each polycondensation vessel or viscosity increasing vessel, it first enters the vacuum trap 20. Due to the decrease of the gas velocity, the liquid oligomer is trapped in the vacuum under the action of gravity. At the bottom of the condenser 20, BDO, water and a small amount of oligomers enter the scraper condenser 22 to be sprayed and collected. The condensed oligomers are discharged from the medium outlet of the scraper condenser 22 with the BDO and enter the heat through the atmospheric leg 23q. It is filtered in the well, and the spray liquid BDO is pumped out by the spray circulating pump B8, cooled by the circulating liquid cooler H2, and returned to the spray port of the scraper condenser 22 for circulating spray.
当真空捕捉器20中累计到一定液位计后,开启电动切断阀20b,真空收集罐21中的氮气进入真空捕捉器20并从其气相口排出,液态的低聚物进入真空收集罐21中存储,存储到一定量后,打开真空收集罐21的收集罐氮气阀21a,将氮气充入到真空收集罐21中,同时打开真空收集罐21底部的收集罐排放阀21b,将液态的低聚物排放到收集槽中,待排放结束后,继续通入氮气10秒左右,对真空收集罐21进行氮封,然后关闭收集罐氮气阀21a。When a certain level gauge is accumulated in the vacuum trap 20, open the electric shut-off valve 20b, the nitrogen in the vacuum trap 21 enters the vacuum trap 20 and is discharged from the gas phase port, and the liquid oligomer enters the vacuum trap 21 After storing to a certain amount, open the collection tank nitrogen valve 21a of the vacuum collection tank 21, fill the vacuum collection tank 21 with nitrogen, and open the collection tank discharge valve 21b at the bottom of the vacuum collection tank 21 to remove the liquid oligomer The waste is discharged into the collection tank, and after the discharge is completed, nitrogen is continuously supplied for about 10 seconds, the vacuum collection tank 21 is nitrogen-sealed, and then the collection tank nitrogen valve 21a is closed.
由于大部分低聚物被真空捕捉器20收集,刮板冷凝器22所消耗的喷淋液体流量将 大大减少,降低能耗,同时真空系统的稳定性将大大提高;此外,从刮板冷凝器22排入热井的残渣量将大大减少,刮板运行的稳定性将提高,刮刀的使用寿命大大延长。Since most of the oligomers are collected by the vacuum trap 20, the spray liquid flow consumed by the scraper condenser 22 will be greatly reduced, reducing energy consumption, and the stability of the vacuum system will be greatly improved; in addition, from the scraper condenser 22 The amount of residue discharged into the hot well will be greatly reduced, the stability of the scraper operation will be improved, and the service life of the scraper will be greatly extended.
真空捕捉器20及真空收集罐21的外壁分别盘绕有半管加热器,两半管加热器的下端入口分别与热媒供油管G11a相连,两半管加热器的上端出口分别与热媒回油管G11b相连。通过热媒的加热,可以使真空捕捉器20及真空收集罐21保持在各种介质的熔点以上,保证各种介质均保持流动性,避免出现固化堵塞。The outer walls of the vacuum trap 20 and the vacuum collection tank 21 are respectively coiled with half-pipe heaters. The lower inlets of the two half-pipe heaters are respectively connected with the heating medium oil supply pipe G11a, and the upper outlets of the two half-pipe heaters are respectively connected with the heating medium return. The oil pipe G11b is connected. Through the heating of the heat medium, the vacuum trap 20 and the vacuum collecting tank 21 can be kept above the melting point of various media, ensuring that the various media maintain fluidity, and avoiding solidification and clogging.
真空捕捉器20的侧壁中段安装有捕捉器液位计20a,电动切断阀20b的启闭受控于捕捉器液位计20a,真空收集罐21安装有压力传感器。当真空捕捉器20中的液位到达捕捉器液位计20a所在的高度,则电动切断阀20b打开排液。通过压力传感器可以观察真空收集罐21的压力,判断其氮封的完成及负压的形成。A trap level gauge 20a is installed on the middle section of the side wall of the vacuum trap 20, the opening and closing of the electric shut-off valve 20b is controlled by the trap level gauge 20a, and the vacuum collection tank 21 is equipped with a pressure sensor. When the liquid level in the vacuum trap 20 reaches the height of the trap level gauge 20a, the electric shut-off valve 20b opens to discharge the liquid. The pressure of the vacuum collecting tank 21 can be observed through the pressure sensor, and the completion of the nitrogen seal and the formation of negative pressure can be judged.
如图8至图10所示,热井23的顶部设有热井顶盖23e,沿热井23的纵向轴线设有纵向隔板23f将热井内腔分隔为左右两半,纵向隔板23f的中段两侧对称设有左内室23h1和右内室23h2,左内室23h1和右内室23h2的前后分别设有横向墙板23g,左内室23h1的外侧空间为左外室23j1,右内室23h2的外侧空间为右外室23j2,左内室23h1和右内室23h2的底部分别设有锥形料斗23p,两锥形料斗23p的最低处分别连接有热井排渣口23a,两热井排渣口23a分别向下延伸至热井23底部外;左外室23j1和右外室23j2的底部分别设有所述热井液相出口23b;热井顶盖23e上插接有两大气腿23q,两大气腿23q的下端分别插入左内室23h1和右内室23h2的内腔下部,各横向墙板23g的上部分别设有与相应外室相通的溢流口,各溢流口的内端口分别覆盖有滤板23m,各滤板23m的左右两侧分别插接在横向墙板23g内端面的竖向插槽中,各溢流口的外端口分别覆盖有外凸的弧形滤篮23n,各弧形滤篮23n的左右两侧分别插接在横向墙板23g外端面的竖向插槽中。As shown in Figures 8 to 10, the top of the hot well 23 is provided with a hot well top cover 23e, and a longitudinal partition 23f is provided along the longitudinal axis of the hot well 23 to divide the inner cavity of the hot well into left and right halves. The longitudinal partition 23f In the middle section, there are symmetrical left inner chamber 23h1 and right inner chamber 23h2. Left inner chamber 23h1 and right inner chamber 23h2 are provided with transverse wall panels 23g before and after respectively. The outer space of left inner chamber 23h1 is left outer chamber 23j1 and right inner chamber 23h1. The outer space of the chamber 23h2 is the right outer chamber 23j2. The bottoms of the left inner chamber 23h1 and the right inner chamber 23h2 are respectively provided with a conical hopper 23p. The well slag outlets 23a respectively extend downwards to the bottom of the hot well 23; the bottoms of the left outer chamber 23j1 and the right outer chamber 23j2 are respectively provided with the hot well liquid phase outlet 23b; the top cover 23e of the hot well is plugged with two atmospheres The lower ends of the legs 23q and the two atmospheric legs 23q are respectively inserted into the lower part of the inner cavity of the left inner chamber 23h1 and the right inner chamber 23h2. The inner ports are respectively covered with filter plates 23m, the left and right sides of each filter plate 23m are respectively inserted into the vertical slots on the inner end surface of the transverse wall panel 23g, and the outer ports of each overflow port are respectively covered with convex arc-shaped filters. For the basket 23n, the left and right sides of each arc-shaped filter basket 23n are respectively inserted into the vertical slots on the outer end surface of the horizontal wallboard 23g.
BDO和少许低聚物经刮板冷凝器底部的阀门和管道通过左侧的大气腿23q先流入左内室23h1的下部,同时起到液封作用,BDO向上经滤板23m第一次过滤后流出,进入弧形滤篮23n的内腔,经弧形滤篮23n二次过滤后,进入左外室23j1,从左外室23j1底部的热井液相出口23b流出,被喷淋循环泵B8抽出,经过冷却后,再送至刮板冷凝器循环喷淋。低聚物等杂质挡在左内室23h1中,落入锥形料斗23p,从热井排渣口23a排出并进入清理箱24。如果左侧的大气腿23q发生堵塞,则可以立即切换至右侧的大气腿23q工作,热井液相出口23b及热井排渣口23a也切换至右侧工作,如此可以让喷淋系统长期、稳定地运行,保证聚合装置的正常运行,避免因大气腿23q堵塞造成停车处理、极大地降低损失,保证生产正常运行。BDO and some oligomers flow into the lower part of the left inner chamber 23h1 through the valve and pipe at the bottom of the scraper condenser through the left atmospheric leg 23q, and at the same time play a role of liquid sealing. BDO is filtered upward through the filter plate 23m for the first time. It flows out into the inner cavity of the arc-shaped filter basket 23n, after being filtered by the arc-shaped filter basket 23n, enters the left outer chamber 23j1, flows out from the hot well liquid phase outlet 23b at the bottom of the left outer chamber 23j1, and is sprayed by the circulating pump B8 After being extracted and cooled, it is sent to the scraper condenser for circulating spraying. Impurities such as oligomers are blocked in the left inner chamber 23h1, fall into the cone-shaped hopper 23p, are discharged from the hot well slag outlet 23a and enter the cleaning box 24. If the left atmospheric leg 23q is blocked, you can immediately switch to the right atmospheric leg 23q to work, and the hot well liquid phase outlet 23b and the hot well slag outlet 23a also switch to the right to work, so that the sprinkler system can be long-term , Stable operation, to ensure the normal operation of the polymerization device, to avoid shutdown due to blockage of the atmospheric leg 23q, to greatly reduce losses, and to ensure the normal operation of production.
滤板23m为第一次过滤,截留较大尺寸的杂质,本发明的滤板23m靠近真空密封罐的顶部,便于将滤板23m抽出清洁,也便于装回。外凸的弧形滤篮23n既增大了过滤面积,又增大了容物空间;滤板23m与弧形滤篮23n左右两侧的边沿均嵌于竖向插槽中,便于抽插清洁与装配。The filter plate 23m is the first filter to trap larger-sized impurities. The filter plate 23m of the present invention is close to the top of the vacuum sealed tank, which facilitates the extraction of the filter plate 23m for cleaning and easy assembly. The convex curved filter basket 23n not only increases the filtering area, but also increases the content space; the edges on the left and right sides of the filter plate 23m and the curved filter basket 23n are embedded in the vertical slots for easy insertion and cleaning And assembly.
各弧形滤篮23n分别向相应外室的下部延伸,各弧形滤篮23n的弧面及底部分别设有滤网。进一步增大了弧形滤篮23n的过滤面积,使系统连续工作几天后,弧形滤篮23n才需清洁一次,减轻了清洁的工作量。Each arc-shaped filter basket 23n extends to the lower part of the corresponding outer chamber, and the arc surface and bottom of each arc-shaped filter basket 23n are respectively provided with a filter screen. The filtering area of the arc-shaped filter basket 23n is further increased, so that the arc-shaped filter basket 23n only needs to be cleaned once after the system has been working continuously for several days, which reduces the cleaning workload.
如图11所示,两大气腿23q分别位于纵向隔板23f的两侧,且分别从密封座23k的中心孔中穿过,两密封座23k分别焊接在热井顶盖23e上,大气腿23q外壁与密封座内壁之间的填料函中分别设有填料23k1,填料23k1的上部分别设有填料压盖23k2,填料压盖23k2的法 兰通过压盖螺钉与密封座23k的法兰相连接。收紧压盖螺钉,通过填料压盖23k2将填料23k1压紧在填料函中,既密封在大气腿23q的外周,又可以保证大气腿23q竖向自由滑动,能自动适应系统温度变化引起的伸缩。As shown in Figure 11, two atmospheric legs 23q are respectively located on both sides of the longitudinal partition 23f, and respectively pass through the central hole of the sealing seat 23k. The two sealing seats 23k are respectively welded to the hot well top cover 23e, and the atmospheric legs 23q The stuffing box between the outer wall and the inner wall of the sealing seat is respectively provided with packing 23k1, the upper part of the packing 23k1 is respectively provided with a packing gland 23k2, and the flange of the packing gland 23k2 is connected with the flange of the sealing seat 23k by gland screws. Tighten the gland screws and press the packing 23k1 into the stuffing box through the packing gland 23k2, which is not only sealed on the outer circumference of the atmospheric leg 23q, but also can ensure vertical free sliding of the atmospheric leg 23q, which can automatically adapt to the expansion and contraction caused by the temperature change of the system .
热井顶盖23e的横轴线上远离纵向隔板23f的部位对称设有两热井人孔盖23e1,每对滤板23m及弧形滤篮23n分别位于热井人孔盖23e1的洞口下方。打开热井人孔盖23e1,即可将滤板23m及弧形滤篮23n抽出清洁,滤板23m及弧形滤篮23n清洁后插回,再把热井人孔盖23e1复位,避免整体拆卸热井顶盖23e,减小清洁时的工作量。Two hot well manhole covers 23e1 are symmetrically provided on the horizontal axis of the hot well top cover 23e away from the longitudinal partition 23f, and each pair of filter plates 23m and arc-shaped filter basket 23n are respectively located below the opening of the hot well manhole cover 23e1. Open the hot well manhole cover 23e1, the filter plate 23m and the curved filter basket 23n can be taken out for cleaning, the filter plate 23m and the curved filter basket 23n are cleaned and inserted back, and then the hot well manhole cover 23e1 is reset to avoid overall disassembly The hot well roof 23e reduces the workload during cleaning.
各滤板23m及弧形滤篮23n的顶部分别设有把手。通过滤板把手23m1可以很方便地抽插滤板23m,通过滤篮把手23n1可以很方便地抽插弧形滤篮23n。Each filter plate 23m and the top of the arc-shaped filter basket 23n are respectively provided with handles. The filter plate 23m can be easily inserted through the filter plate handle 23m1, and the arc-shaped filter basket 23n can be easily inserted through the filter basket handle 23n1.
左内室23h1、右内室23h2、左外室23j1和右外室23j2分别设有热井料位计口23c,可以在DCS上实时显示和监控内室和外室的料位,当大气腿23q堵塞时,DCS实时发出报警信息,这样DCS人员可以迅速安排现场人员进行处理。The left inner chamber 23h1, the right inner chamber 23h2, the left outer chamber 23j1 and the right outer chamber 23j2 are respectively equipped with hot well material level gauge ports 23c, which can display and monitor the material level of the inner and outer chambers in real time on the DCS. When 23q is blocked, DCS will send out an alarm in real time, so that DCS personnel can quickly arrange for on-site personnel to deal with it.
热井23的两侧底部分别设有热井温度计口23d,可以DCS上实时显示BDO的温度。The bottoms of both sides of the hot well 23 are respectively provided with hot well thermometer ports 23d, which can display the temperature of the BDO on the DCS in real time.
如图12、图13所示,清理箱24包括一端封闭的卧式筒体,清理箱24的前端口铰接有可以启闭的清理箱封盖24d,清理箱24的筒体外周包覆有清理箱夹套24e,清理箱24的内腔自上而下设有多道依次叠置的方形过滤抽屉24f,各方形过滤抽屉24f左右两侧的边框分别通过滚轮24h支撑在导向滑槽24j中,各导向滑槽24j均沿清理箱24的轴向延伸且分别固定在清理箱24的内壁两侧,清理箱24的内腔底部设有弧形底部抽屉24g,弧形底部抽屉24g的底部通过滚轮24h支撑在清理箱24的内壁底部,弧形底部抽屉24g及各方形过滤抽屉24f的底部分别设有滤网,且下层滤网的目数依次大于上层滤网的目数,清理箱24的顶部设有清理箱进料口24a和清理箱排气口24b,清理箱进料口24a的上端与热井排渣口23a相连,清理箱进料口24a的下端指向顶层方形过滤抽屉24f的中心区域,清理箱24的底部中心设有清理箱排液口24c。As shown in Figures 12 and 13, the cleaning box 24 includes a horizontal cylinder with one end closed. The front port of the cleaning box 24 is hinged with a cleaning box cover 24d that can be opened and closed. The box jacket 24e. The inner cavity of the cleaning box 24 is provided with a plurality of square filter drawers 24f stacked one after another from top to bottom. Each guide chute 24j extends along the axial direction of the cleaning box 24 and is respectively fixed on both sides of the inner wall of the cleaning box 24. The bottom of the inner cavity of the cleaning box 24 is provided with an arc-shaped bottom drawer 24g, and the bottom of the arc-shaped bottom drawer 24g passes through rollers. 24h is supported on the bottom of the inner wall of the cleaning box 24, the arc-shaped bottom drawer 24g and the bottom of each square filter drawer 24f are respectively provided with a filter, and the mesh number of the lower filter is sequentially greater than the mesh number of the upper filter, and the top of the cleaning box 24 The cleaning box inlet 24a and the cleaning box exhaust opening 24b are provided. The upper end of the cleaning box inlet 24a is connected with the hot well slag outlet 23a, and the lower end of the cleaning box inlet 24a points to the central area of the top square filter drawer 24f , The bottom center of the cleaning box 24 is provided with a cleaning box drain port 24c.
各抽屉的边框向上竖起,可以避免混合物从滤网的四周溢流,导向滑槽24j便于方形过滤抽屉24f抽出清理及放回,且可以确保各方形过滤抽屉24f处于水平状态;弧形底部抽屉24g位于清理箱24的弧形底部,处于稳定平衡状态,可省略导向滑槽24j,直接通过滚轮24h支撑在清理箱24的弧形底部。低聚物与BDO的混合物从清理箱进料口24a进入清理箱24的内腔,首先落在顶层的方形过滤抽屉24f上,对混合物进行粗滤,顶层滤网的网孔大,透液能力很强,不会堵塞造成溢流,最大的排渣被截留,稍小的排渣全部落入下一层继续过滤;如此逐层提高过滤精度,最细小的排渣被弧形底部抽屉24g所截留,经过多层逐级过滤后,清洁的BDO从清理箱24底部的清理箱排液口24c排出。打开清理箱封盖24d,即可将方形过滤抽屉24f或弧形底部抽屉24g抽出清理,由于弧形底部抽屉24g的孔眼最小,最容易堵塞,因此清洁的频次可以高于其它方形过滤抽屉24f,不必每次各层都抽出清理,减小清理的工作量及减少对现场工作环境的污染;而弧形底部抽屉24g的深度最深,容物高度高,不容易造成溢流。The borders of the drawers are erected upward to prevent the mixture from overflowing around the filter screen. The guiding chute 24j facilitates the removal of the square filter drawer 24f for cleaning and putting it back, and can ensure that the square filter drawer 24f is in a horizontal state; the curved bottom drawer 24g is located at the arc-shaped bottom of the cleaning box 24 and is in a stable and balanced state. The guide chute 24j can be omitted and directly supported on the arc-shaped bottom of the cleaning box 24 by rollers 24h. The mixture of oligomer and BDO enters the inner cavity of the cleaning box 24 from the inlet 24a of the cleaning box, and first falls on the square filter drawer 24f on the top layer to coarsely filter the mixture. The top filter screen has a large mesh and has a liquid permeability. It is very strong, will not block and cause overflow, the largest slag is intercepted, and all the smaller slag falls into the next layer to continue filtering; this way, the filtration accuracy is improved layer by layer, and the smallest slag is held by the curved bottom drawer 24g After being intercepted and filtered step by step, the clean BDO is discharged from the cleaning tank drain port 24c at the bottom of the cleaning tank 24. Open the cleaning box cover 24d, and then the square filter drawer 24f or the curved bottom drawer 24g can be taken out for cleaning. Because the curved bottom drawer 24g has the smallest holes and is the easiest to block, the frequency of cleaning can be higher than that of other square filter drawers 24f. There is no need to take out each layer for cleaning, reducing the workload of cleaning and reducing the pollution to the working environment on site; and the arc-shaped bottom drawer has the deepest 24g depth, high content height, and it is not easy to cause overflow.
清理箱排气口24b的左右两侧分别设有探照灯口24k和玻璃视镜观察口24m,从探照灯口24k射入灯光,可以从另一侧的玻璃视镜观察口24m观察内部的截留状态,以便准确确定清理的时间。The left and right sides of the exhaust port 24b of the cleaning box are respectively provided with a searchlight port 24k and a glass sight glass observation port 24m. The light is injected from the searchlight port 24k, and the internal interception state can be observed from the glass sight glass observation port 24m on the other side. In order to accurately determine the time of cleaning.
清理箱夹套24e的底部连接有清理箱夹套下接口24e1,清理箱夹套24e的顶部连接 有夹套上接口24e2,可以向清理箱夹套24e中通入蒸汽,蒸汽从顶部的夹套上接口24e2进入,冷凝水从底部的清理箱夹套下接口24e1排出,以提高清理箱24内腔的温度,避免介质固化造成堵塞。The bottom of the cleaning box jacket 24e is connected with a cleaning box jacket lower interface 24e1, and the top of the cleaning box jacket 24e is connected with a jacket upper interface 24e2, which can pass steam into the cleaning box jacket 24e, and the steam is from the top jacket The upper port 24e2 enters, and the condensed water is discharged from the lower port 24e1 of the cleaning tank jacket at the bottom, so as to increase the temperature of the inner cavity of the cleaning tank 24 and avoid the blockage caused by the solidification of the medium.
清理箱24的顶部还设有多管路接口24n,多管路接口24n可以用于测压、补充液体或惰性气体保护等。The top of the cleaning box 24 is also provided with a multi-pipeline interface 24n, which can be used for pressure measurement, liquid supplement or inert gas protection, etc.
以上所述仅为本发明之较佳可行实施例而已,非因此局限本发明的专利保护范围。除上述实施例外,本发明还可以有其他实施方式,例如气体加热器可以采用热媒加热。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围内。本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述。The foregoing descriptions are only preferred and feasible embodiments of the present invention, and therefore do not limit the scope of patent protection of the present invention. In addition to the above-mentioned embodiments, the present invention can also have other embodiments. For example, the gas heater can be heated by a heat medium. All technical solutions formed by equivalent replacements or equivalent transformations fall within the protection scope of the present invention. The undescribed technical features of the present invention can be realized by or by using the existing technology, and will not be repeated here.

Claims (11)

  1. 一种PBS类生物可降解材料的生产系统,包括酯化反应釜,其特征在于:所述酯化反应釜包括A酯化釜、B酯化釜和第二酯化釜,A酯化釜顶部的浆料入口与浆料配置罐一的出料口相连,浆料配置罐一的顶部入口与浆料调配槽一的出料口相连,浆料调配槽一的顶部与BDO供料管相连且设有PTA投料口;B酯化釜顶部的浆料入口与浆料配置罐二的出料口相连,浆料配置罐二的顶部入口与浆料调配槽二的出料口相连,浆料调配槽二的顶部与BDO供料管相连且设有二元酸投料口;A酯化釜及B酯化釜的出料口分别与所述第二酯化釜的进料口相连,第二酯化釜的出料口通过酯化物料泵与第一缩聚釜的进料口相连,第一缩聚釜的出料口通过第一缩聚物料泵与第二缩聚釜的进料口相连,第二缩聚釜的出料口通过第二缩聚物料泵与终缩聚反应釜的进料口相连,终缩聚反应釜的出料口通过熔体输送泵与增粘反应釜的进料口相连。A PBS-type biodegradable material production system, comprising an esterification reactor, characterized in that: the esterification reactor includes an esterification pot A, an esterification pot B, and a second esterification pot, and the top of the esterification pot A The slurry inlet is connected with the discharge port of slurry configuration tank one, the top inlet of slurry configuration tank one is connected with the discharge port of slurry mixing tank one, and the top of slurry mixing tank one is connected with the BDO supply pipe and Equipped with a PTA feeding port; the slurry inlet on the top of the B esterification kettle is connected with the outlet of the slurry configuration tank two, and the top inlet of the slurry configuration tank two is connected with the discharge port of the slurry preparation tank two, and the slurry is prepared The top of tank two is connected with the BDO feed pipe and is provided with a dibasic acid feed port; the outlets of the A esterification kettle and the B esterification kettle are respectively connected to the inlet of the second esterification kettle, and the second esterification kettle The outlet of the chemical kettle is connected to the inlet of the first polycondensation kettle through the esterification material pump, and the outlet of the first polycondensation kettle is connected to the inlet of the second polycondensation kettle through the first polycondensation material pump. The outlet of the kettle is connected to the inlet of the final polycondensation reactor through the second polycondensation material pump, and the outlet of the final polycondensation reactor is connected to the inlet of the thickening reactor through a melt transfer pump.
  2. 根据权利要求1所述的PBS类生物可降解材料的生产系统,其特征在于:所述增粘反应釜的出料口通过熔体增压泵一与切粒机一相连;所述熔体输送泵的出口经熔体计量泵与熔体换热器的进料口相连,熔体换热器的出料口和扩链剂添加系统的出口共同与熔体增压泵二的入口相连,熔体增压泵二的出料口与切粒机二相连。The PBS-type biodegradable material production system according to claim 1, characterized in that: the discharge port of the thickening reactor is connected to the pelletizer through a melt booster pump one; the melt conveying The outlet of the pump is connected to the feed inlet of the melt heat exchanger via the melt metering pump, and the outlet of the melt heat exchanger and the outlet of the chain extender adding system are connected to the inlet of the melt booster pump 2 together. The discharge port of the second body booster pump is connected with the second pelletizer.
  3. 根据权利要求2所述的PBS类生物可降解材料的生产系统,其特征在于:所述切粒机一及切粒机二的出口分别与各自的切片中间料仓相连,所述切片中间料仓的底部分别设有中间料仓出料阀,各中间料仓出料阀的出口分别通过风送管道一与切片干燥塔一顶部的切片进料口相连,各切片干燥塔一底部的切片出料口分别与干燥塔出料阀的入口相连,各干燥塔出料阀的出口分别通过风送管道二与切片干燥塔二顶部的切片进料口相连,各切片干燥塔二底部的切片出料口分别与混合料仓的主进料口相连,各混合料仓的出口分别与真空包装机相连。The PBS-type biodegradable material production system according to claim 2, wherein the outlets of the first pelletizer and the second pelletizer are respectively connected to their respective middle slicing bins, and the middle slicing bins The bottom of each silo is provided with a discharging valve for the middle silo, and the outlet of the discharging valve of each middle silo is connected to the slice feed port on the top of the slice drying tower through the air duct, and the slice discharge at the bottom of each slice drying tower The outlets are respectively connected with the inlet of the discharge valve of the drying tower, and the outlet of the discharge valve of each drying tower is connected to the slice feed port on the top of the slice drying tower two through the second air supply pipe, and the slice discharge port at the bottom of the slice drying tower two They are respectively connected with the main feed inlet of the mixed silo, and the outlet of each mixed silo is respectively connected with the vacuum packaging machine.
  4. 根据权利要求3所述的PBS类生物可降解材料的生产系统,其特征在于:所述切片干燥塔一及切片干燥塔二顶部的塔体热风出口均通过除尘吸风管与除尘器的进风口相连,除尘器的顶部出风口通过回风管道与风送管道三的补风口相连,所述风送管道三的进料口与切片配料阀的出口相连,所述切片配料阀的入口与切片配料斗的出口相连,所述风送管道三的出口与所述混合料仓的辅进料口相连。The PBS-type biodegradable material production system according to claim 3, wherein the hot air outlets on the top of the slice drying tower 1 and the slice drying tower 2 both pass through the dust suction duct and the air inlet of the dust collector Connected, the top air outlet of the dust collector is connected with the air supply port of the air supply pipe 3 through the return air pipe, and the feed port of the air supply pipe 3 is connected with the outlet of the slice batching valve, and the inlet of the slice batching valve is connected with the slice batching The outlet of the hopper is connected, and the outlet of the air conveying pipe 3 is connected with the auxiliary feed inlet of the mixing silo.
  5. 根据权利要求4所述的PBS类生物可降解材料的生产系统,其特征在于:所述主进料口位于所述混合料仓的顶部中心,所述辅进料口对称位于所述主进料口的两侧,所述混合料仓的内腔至少设有三根混料溜管,各混料溜管沿竖向延伸且以混合料仓轴线为中心对称分布,各混料溜管的下端向混合料仓底部的锥斗中弯曲,沿各混料溜管的高度方向均匀设有多个溜料截面,各溜料截面分别设有一个溜料口,各溜料口沿混料溜管的圆周呈螺旋状分布。The PBS-type biodegradable material production system according to claim 4, wherein the main feed port is located at the top center of the mixed silo, and the auxiliary feed port is symmetrically located at the main feed On both sides of the opening, the inner cavity of the mixing silo is provided with at least three mixing chute, each mixing chute extends vertically and is symmetrically distributed with the axis of the mixing silo as the center, and the lower end of each mixing chute faces The cone at the bottom of the mixing silo is curved, and a plurality of sliding sections are uniformly arranged along the height direction of each mixing chute. Each chute section is provided with a chute, and each chute is along the line of the mixing chute. The circumference is spirally distributed.
  6. 根据权利要求3所述的PBS类生物可降解材料的生产系统,其特征在于:所述切片干燥塔一和切片干燥塔二分别包括立式圆柱状的塔体,所述塔体的顶部中心设有所述切片进料口,所述塔体热风出口位于所述切片进料口的一侧;所述塔体的下部设有所述塔体热风入口,所述塔体的底部连接有干燥塔锥斗,所述切片出料口位于所述干燥塔锥斗的下端,沿所述塔体的轴线设有多道呈正圆锥状的分料伞帽,除顶层分料伞帽外,各分料伞帽的上方及底层分料伞帽的下方分别设有与之共轴线的折流板,各折流板呈上大下小的喇叭口状。The PBS-type biodegradable material production system according to claim 3, characterized in that: the slice drying tower one and the slice drying tower two respectively comprise a vertical cylindrical tower body, and the top center of the tower body is provided There is the chip inlet, the tower body hot air outlet is located on one side of the chip inlet; the lower part of the tower body is provided with the tower body hot air inlet, and the bottom of the tower body is connected with a drying tower Cone hopper, the slice discharge port is located at the lower end of the drying tower cone, along the axis of the tower body is provided with a plurality of right-cone-shaped distributing umbrella caps, except for the top distributing umbrella cap, each distributing umbrella cap The upper part of the umbrella cap and the lower part of the bottom material distributing umbrella cap are respectively provided with baffle plates coaxial with the baffle plates, and each baffle plate is in the shape of a bell mouth with a large upper part and a smaller lower part.
  7. 根据权利要求6所述的PBS类生物可降解材料的生产系统,其特征在于:各所述折流 板的上端分别连接在所述塔体的内壁,各折流板为薄壁空腔结构,各折流板的下壁分别通过多根均匀分布的径向连通管与相应的折流板供风环管相连,各折流板供风环管环绕在所述塔体的外周且分别设有折流板热风接口,各折流板的上壁均匀分布有多个折流板热风孔;氮气管与气体加热器的进风口相连,气体加热器的出风口与热风总管相连,热风总管分别与各层的热风支管相连,各层的热风支管与同一层的冷风支管共同与该层的折流板供风管相连,各层折流板供风管的出口分别与该层的折流板热风接口相连。The PBS-type biodegradable material production system according to claim 6, wherein the upper end of each baffle plate is connected to the inner wall of the tower body, and each baffle plate has a thin-walled cavity structure, The lower wall of each baffle is respectively connected to the corresponding baffle air supply ring pipe through a plurality of evenly distributed radial communication pipes, and each baffle air supply ring pipe surrounds the outer periphery of the tower body and is respectively provided with The baffle hot air interface, the upper wall of each baffle is evenly distributed with multiple baffle hot air holes; the nitrogen pipe is connected to the air inlet of the gas heater, the air outlet of the gas heater is connected to the hot air main pipe, and the hot air main pipe is respectively connected to the air inlet of the gas heater. The hot air branch pipes of each layer are connected, the hot air branch pipes of each layer and the cold air branch pipes of the same layer are connected to the baffle air supply pipe of the layer, and the outlet of the baffle air supply pipe of each layer is respectively connected with the baffle hot air of the layer The interface is connected.
  8. 根据权利要求6所述的PBS类生物可降解材料的生产系统,其特征在于:所述干燥塔锥斗的上端直径大于所述塔体的直径,且塔体的下端插入于所述干燥塔锥斗的上端口中,且所述干燥塔锥斗的上端口设有环形封盖,所述环形封盖的内缘焊接在与所述塔体的外壁上;所述环形封盖下方的环形腔体通过多根均匀分布的径向连通管与塔体供风环管相连,所述塔体供风环管的圆周上设有所述塔体热风入口,所述塔体的下端口与所述干燥塔锥斗的内壁之间设有开口向下的环形热风通道。The PBS-type biodegradable material production system according to claim 6, wherein the diameter of the upper end of the drying tower cone is larger than the diameter of the tower body, and the lower end of the tower body is inserted into the drying tower cone. In the upper port of the bucket, and the upper port of the drying tower cone is provided with an annular cover, the inner edge of the annular cover is welded to the outer wall of the tower body; the annular cavity below the annular cover The body is connected to the tower body air supply ring pipe through a plurality of evenly distributed radial connecting pipes. The tower body hot air inlet is provided on the circumference of the tower body air supply ring pipe, and the lower port of the tower body is connected to the tower body. Between the inner walls of the cone of the drying tower is provided an annular hot air channel with a downward opening.
  9. [根据细则91更正 30.08.2021] 
    根据权利要求1至8中任一项所述的PBS类生物可降解材料的生产系统,其特征在于:所述第一缩聚釜、第二缩聚釜、终缩聚反应釜或增粘反应釜的气相出口分别与各自的真空捕捉器的侧壁入口相连,各真空捕捉器的顶部气相口分别与刮板冷凝器的进气口相连,各真空捕捉器的底部出口分别通过电动切断阀与真空收集罐的顶部入口相连,各真空收集罐的顶部进气口还通过收集罐氮气阀与氮气管相连,各真空收集罐的底部分别设有收集罐排放阀;各刮板冷凝器的介质出口分别通过大气腿与各自的热井相连,各热井的液相出口与喷淋循环泵的入口相连,所述喷淋循环泵的出口通过循环液冷却器与所述刮板冷凝器的喷淋口相连。
    [Corrected according to Rule 91 30.08.2021]
    The production system of PBS-type biodegradable materials according to any one of claims 1 to 8, characterized in that: the gas phase of the first polycondensation kettle, the second polycondensation kettle, the final polycondensation reaction kettle or the viscosity-increasing reaction kettle The outlets are respectively connected to the side wall inlets of their respective vacuum traps, the top gas-phase ports of each vacuum trap are respectively connected to the air inlets of the scraper condenser, and the bottom outlets of each vacuum trap are respectively connected to the vacuum collection tank through an electric shut-off valve The top inlet of each vacuum collecting tank is connected, the top air inlet of each vacuum collecting tank is also connected to the nitrogen pipe through the collecting tank nitrogen valve, and the bottom of each vacuum collecting tank is provided with a collecting tank discharge valve; the medium outlet of each scraper condenser passes through the atmosphere. The legs are connected with respective hot wells, the liquid phase outlet of each hot well is connected with the inlet of the spray circulating pump, and the outlet of the spray circulating pump is connected with the spray outlet of the scraper condenser through a circulating liquid cooler.
  10. [根据细则91更正 30.08.2021] 
    根据权利要求9所述的PBS类生物可降解材料的生产系统,其特征在于:所述热井的顶部设有热井顶盖,沿热井的纵向轴线设有纵向隔板将热井内腔分隔为左右两半,纵向隔板的中段两侧对称设有左内室和右内室,左内室的横向墙板的外侧为左外室,右内室的横向墙板的外侧为右外室,左内室和右内室的底部分别设有锥形料斗,两锥形料斗的最低处分别连接有热井排渣口,两所述热井排渣口分别向下延伸至热井底部外;左外室和右外室的底部分别设有所述热井液相出口;所述热井顶盖上插接有两所述大气腿,两所述大气腿的下端分别插入左内室和右内室的内腔下部,各横向墙板的上部分别设有与相应外室相通的溢流口,各溢流口的内端口分别覆盖有滤板,各滤板的左右两侧分别插接在横向墙板内端面的竖向插槽中,各溢流口的外端口分别覆盖有外凸的弧形滤篮,各弧形滤篮的左右两侧分别插接在横向墙板外端面的竖向插槽中。
    [Corrected according to Rule 91 30.08.2021]
    The PBS-type biodegradable material production system according to claim 9, characterized in that: the top of the hot well is provided with a top cover of the hot well, and a longitudinal partition is arranged along the longitudinal axis of the hot well to separate the inner cavity of the hot well It is the left and right halves. The middle section of the longitudinal partition is provided with left and right inner chambers symmetrically on both sides. The lateral wall of the left inner chamber is the left outer chamber, and the lateral wall of the right inner chamber is the right outer chamber. , The bottom of the left inner chamber and the right inner chamber are respectively provided with conical hoppers, the lowest part of the two conical hoppers are respectively connected with the hot well slag outlet, the two hot well slag outlets respectively extend downward to the bottom of the hot well The bottom of the left outer chamber and the right outer chamber are respectively provided with the liquid phase outlet of the hot well; the top cover of the hot well is inserted with two atmospheric legs, and the lower ends of the two atmospheric legs are respectively inserted into the left inner chamber and In the lower part of the inner cavity of the right inner chamber, the upper part of each horizontal wall plate is respectively provided with an overflow port communicating with the corresponding outer chamber, the inner port of each overflow port is covered with a filter plate, and the left and right sides of each filter plate are plugged in respectively In the vertical slot on the inner end surface of the horizontal wall panel, the outer port of each overflow port is respectively covered with a convex arc-shaped filter basket, and the left and right sides of each arc-shaped filter basket are respectively inserted into the Vertical slot.
  11. [根据细则91更正 30.08.2021] 
    根据权利要求10所述的PBS类生物可降解材料的生产系统,其特征在于:所述热井排渣口分别与清理箱顶部的清理箱进料口相连,所述清理箱包括一端封闭的卧式筒体,所述清理箱的前端口铰接有可以启闭的清理箱封盖,所述清理箱的筒体外周包覆有清理箱夹套,所述清理箱的内腔自上而下设有多道依次叠置的方形过滤抽屉,各方形过滤抽屉左右两侧的边框分别通过滚轮支撑在导向滑槽中,各导向滑槽均沿清理箱的轴向延伸且分别固定在清理箱的内壁两侧,所述清理箱的内腔底部设有弧形底部抽屉,所述弧形底部抽屉的底部通过滚轮支撑在清理箱的内壁底部,所述弧形底部抽屉及各方形过滤抽屉的底部分别设有滤网,且下层滤网的目数依次大于上层滤网的目数,所述清理箱进料口的下端指向顶层方形过滤抽屉的中心区域,所述清理箱的底部中心设有清理箱排液口。
    [Corrected according to Rule 91 30.08.2021]
    The PBS-type biodegradable material production system according to claim 10, wherein the hot well slag discharge port is respectively connected with the cleaning tank feed port on the top of the cleaning tank, and the cleaning tank includes a closed end. Type cylinder, the front port of the cleaning box is hinged with a cleaning box cover that can be opened and closed, the cylinder body of the cleaning box is covered with a cleaning box jacket, and the inner cavity of the cleaning box is set up There are a plurality of square filter drawers stacked one after another. The frames on the left and right sides of each square filter drawer are respectively supported by guide chutes by rollers. Each guide chute extends along the axial direction of the cleaning box and is fixed on the inner wall of the cleaning box. On both sides, the bottom of the inner cavity of the cleaning box is provided with an arc-shaped bottom drawer, the bottom of the arc-shaped bottom drawer is supported on the bottom of the inner wall of the cleaning box by rollers, and the bottom of the arc-shaped bottom drawer and each square filter drawer are respectively A filter screen is provided, and the mesh number of the lower filter screen is sequentially greater than the mesh number of the upper filter screen, the lower end of the feed opening of the cleaning box points to the center area of the top square filter drawer, and the bottom center of the cleaning box is provided with a cleaning box Drainage port.
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