WO2021243969A1 - Fan blade, fan, air conditioner outdoor unit and air conditioner system - Google Patents

Fan blade, fan, air conditioner outdoor unit and air conditioner system Download PDF

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Publication number
WO2021243969A1
WO2021243969A1 PCT/CN2020/129502 CN2020129502W WO2021243969A1 WO 2021243969 A1 WO2021243969 A1 WO 2021243969A1 CN 2020129502 W CN2020129502 W CN 2020129502W WO 2021243969 A1 WO2021243969 A1 WO 2021243969A1
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WO
WIPO (PCT)
Prior art keywords
blade
fan
fan blade
stage
hub
Prior art date
Application number
PCT/CN2020/129502
Other languages
French (fr)
Chinese (zh)
Inventor
胡小文
胡斯特
詹东文
张龙新
李跃飞
Original Assignee
广东美的白色家电技术创新中心有限公司
广东美的暖通设备有限公司
美的集团股份有限公司
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Application filed by 广东美的白色家电技术创新中心有限公司, 广东美的暖通设备有限公司, 美的集团股份有限公司 filed Critical 广东美的白色家电技术创新中心有限公司
Publication of WO2021243969A1 publication Critical patent/WO2021243969A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • F04D29/386Skewed blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/16Combinations of two or more pumps ; Producing two or more separate gas flows
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/16Combinations of two or more pumps ; Producing two or more separate gas flows
    • F04D25/166Combinations of two or more pumps ; Producing two or more separate gas flows using fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/666Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/667Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/38Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/46Component arrangements in separate outdoor units

Definitions

  • This application relates to the technical field of household appliances, and specifically to a fan blade, a fan, an outdoor unit of an air conditioner, and an air conditioning system.
  • the counter-rotating blade design has been widely used in various fields. Its advantages are that it is compact in structure, has no guide vanes, and can generate two-stage static pressure.
  • the downstream blades of the counter-rotating fan have relatively high relative speed and noise. Larger, and in most use cases where higher pressure needs to be increased, such as when cooling the condenser, higher pressure is often required.
  • the noise of the counter-rotating fan is The largest source becomes the interference between the leakage vortex generated by the first-stage blade shape leakage and the upper part of the second-stage blade.
  • This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • the first aspect of this application proposes a fan blade.
  • the second aspect of the application proposes a fan blade.
  • the third aspect of this application proposes a fan.
  • the fourth aspect of the application proposes an outdoor unit of an air conditioner.
  • the fifth aspect of this application proposes an air conditioning system.
  • the first aspect of the present application proposes a fan blade, including: a hub; blades, the blades are arranged on the hub, and along the rotation direction of the hub, the blades include a leading edge and a trailing edge of the blade on both sides of the blade.
  • the contour line of the blade trailing edge includes a first bend and a second bend, the first bend is convex to the side away from the leading edge of the blade, and the second bend is toward the leading edge of the blade Bulge on one side.
  • the fan blade provided by the present application includes a hub and a blade.
  • the blade is arranged on the peripheral side of the hub.
  • the blade includes a leading edge of the blade on one side of the blade and a trailing edge of the blade on the other side of the blade.
  • the contour line of the trailing edge of the blade includes two bends with opposite convex directions. Among them, the first bend is convex to the side away from the front edge of the blade, and the second bend is convex to the side of the front edge of the blade, which can significantly reduce
  • the tip load reduces the flow of the undercurrent from the pressure surface to the suction surface, and inhibits the strength of the tip leakage vortex.
  • the fan blade provided by this application reduces the tip load and the flow rate of the undercurrent from the pressure surface to the suction surface by designing the contour line of the blade trailing edge of the blade to include two bends with opposite convex directions.
  • the strength of the tip leakage vortex is realized, and the noise generated by the fan blade itself due to the leakage vortex is also reduced, and the noise caused by the interference between the leakage vortex and other blades is reduced, and the high noise caused by higher pressure pulsation is avoided.
  • the reduction of leakage flow improves fan efficiency.
  • this structure also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability and service life of the fan blade.
  • the fan blade in the above technical solution provided by this application may also have the following additional technical features:
  • the blade further includes: a free end; a connecting end, the connecting end is connected with the hub; the middle section of the blade, the middle section of the blade is located between the connecting end and the free end; wherein the chord length of the free end is greater than The chord length of the middle section of the leaf and the connecting end.
  • the free end chord length of the blade is set to be larger than the chord length of the middle section of the blade and the connecting end, which can further increase the wind power provided by the fan, so that the fan can be applied more widely, and the versatility of the fan is improved.
  • it reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the fan noise, and improves the stability and service life of the fan blade.
  • the contour line of the leading edge of the blade gradually extends toward the front of the rotation direction of the hub.
  • the contour line of the leading edge of the blade is set to gradually extend toward the rotation direction of the hub, that is, a forward-curved structure is formed, so that the fan blade can adapt to the complex front of the blade. Edge airflow and reduce interference with other blades, further reducing fan noise.
  • the contour line of the trailing edge of the blade further includes a third bend, the third bend is connected to the second bend, and the third bend is further away One side of the leading edge of the blade is convex.
  • the contour line of the blade trailing edge of the blade is reduced and the pressure surface is reduced.
  • the flow rate of the undercurrent on the suction surface suppresses the strength of the tip leakage vortex, reduces the noise generated by the leakage vortex, and also reduces the noise generated by the interference between the leakage vortex and other blades, avoiding higher pressure.
  • the problem of high noise caused by pulsation, and the reduction of leakage flow improves fan efficiency.
  • this structure also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability of the fan blade. Performance and service life.
  • a fan blade including: a hub; a blade, the blade is arranged on the hub, and along the rotation direction of the hub, the blade includes a blade leading edge and a blade trailing edge respectively located on both sides of the blade; Among them, along the first line between the intersection of the trailing edge of the blade and the hub and the axis of the hub, with the axis of the hub as the center, the radius of the circle between the intersection of the trailing edge of the blade and the axis of the hub.
  • the second line as the radius R increases, the angle formed by the first line and the second line first increases and then decreases; the value of the radius R is larger than the radius of the hub and smaller than the free end of the blade to the shaft The distance from the heart.
  • the first line is specified by specifying the line between the intersection of the trailing edge of the blade and the hub and the axis of the hub as the first line; the circle with the hub’s axis as the center and the radius of R and the trailing edge of the blade is specified
  • the line between the intersection point of and the axis of the hub is the second line.
  • the structure design of the edge, the contour line of the trailing edge of the blade is a spoon-shaped structure, which reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, and reduces its own leakage vortex generation.
  • the noise also reduces the noise generated by the interference between the leakage vortex and other blades, avoids the problem of high noise caused by higher pressure pulsation, and at the same time reduces the leakage flow to improve the efficiency of the fan, and further avoids
  • the high load caused by the leakage vortex causes damage to the structure of the fan blade itself, which improves the stability and service life of the fan blade.
  • the blade includes a connecting end and a free end, the connecting end is connected to the hub; the inflection point where the angle first increases and then decreases is located in the range of 60% to 90% of the blade height of the blade; wherein, The blade height is the distance from the connecting end to the free end along the radial direction of the hub.
  • the inflection point where the included angle first increases and then decreases is set in the range of 60% to 90% of the blade height of the blade, so that the 60% to 90% load in the upper half is higher, forming a spoon
  • the shape of the trailing edge structure can reduce the running speed of the fan when the fan reaches the same air volume and pressure level, so the speed of the fan rim is reduced, and the direct effect brought by the fan is to reduce the noise of the fan.
  • the chord length of the blade is set to a structure that first decreases and then increases as the radius R decreases, which further reduces the tip load and from the pressure surface to the suction surface
  • the flow rate of the undercurrent suppresses the strength of the tip leakage vortex, reduces fan noise, improves fan efficiency, and improves the stability and service life of the fan blade.
  • the design with a shorter middle chord length makes each blade more lightweight, thereby reducing the weight of the entire fan.
  • the blade further includes: a middle blade section, which is located between the connecting end and the free end; wherein the chord length corresponding to the free end is greater than the chord length corresponding to the middle blade section and the connecting end.
  • the free end chord length of the blade is set to be larger than the chord length of the middle section of the blade and the connecting end, which can further increase the wind power provided by the fan, so that the fan can be applied more widely, and the versatility of the fan is improved.
  • it reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the fan noise, and improves the stability and service life of the fan blade.
  • the contour line of the leading edge of the blade gradually extends toward the front of the rotation direction of the hub.
  • the contour line of the leading edge of the blade is set to gradually extend toward the rotation direction of the hub, that is, a forward-curved structure is formed, so that the fan blade can adapt to the complex front of the blade. Edge airflow and reduce interference with other blades, further reducing fan noise.
  • the angle formed by the first connection line and the second connection line first increases, then decreases, and then increases.
  • the angle formed by the first connection line and the second connection line first increases, then decreases, and then increases. That is to say, the contour line of the trailing edge of the blade is set into multiple curved structures, and the angle between the connecting end and the free end of the blade has at least two inflection points, and the setting of such a curve realizes the reduction of the tip load and the reduction of the blade tip load.
  • the flow rate of the undercurrent from the pressure surface to the suction surface suppresses the strength of the tip leakage vortex and reduces noise. At the same time, the reduction of the leakage flow rate improves the fan efficiency.
  • a fan including: a first-stage fan blade, the first-stage fan blade includes a fan blade as in any one of the above technical solutions; a second-stage fan blade; a drive assembly, a drive assembly Connected with the first-stage fan blade and the second-stage fan blade, where the first-stage fan blade and the second-stage fan blade rotate in opposite directions, the first-stage fan blade is the upstream fan blade, and the second-stage fan blade is the downstream fan blade Fan blade; along the direction of rotation of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade is located in front of the trailing edge of the blade.
  • the drive assembly is connected with the first-stage fan blade and the second-stage fan blade, and the rotation direction of the first-stage fan blade and the second-stage fan blade are opposite, thereby realizing the counter-rotation of the second-stage fan , Can provide higher wind pressure. Further, along the inflow direction of the airflow, the first-stage fan blade located in the front is the upstream fan blade, and the second-stage fan blade located in the rear is the downstream fan blade.
  • the first-stage fan blade includes the fan blade of any of the above technical solutions, along the rotation direction of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade is located in front of the trailing edge of the blade, thereby reducing
  • the tip load and the flow of the undercurrent from the pressure surface to the suction surface suppress the strength of the tip leakage vortex, reduce the noise generated by the leakage vortex, and also reduce the interference between the leakage vortex and the second-stage fan blade.
  • the noise generated avoids the problem of high noise caused by higher pressure pulsation.
  • the reduction of leakage flow also reduces the mechanical energy loss of the two-stage fan blade, which improves the efficiency of the fan.
  • the fan also avoids The high load caused by the leakage vortex causes damage to the structure of the fan blade itself, which improves the stability and service life of the fan.
  • the second-stage fan blade includes the fan blade in any of the above-mentioned technical solutions; wherein, along the rotation direction of the second-stage fan blade, the leading edge of the blade of the second-stage fan blade is located on the blade The front of the film's trailing edge.
  • the second-stage fan blade since the second-stage fan blade includes the fan blade of any of the above-mentioned technical solutions, it has all the beneficial effects of the fan blade, and will not be repeated here.
  • the drive assembly includes: a motor; a first output shaft, the first output shaft is connected to the motor, the output end of the first output shaft is connected to the first stage fan blade, and the first output
  • the shaft has an axial through hole; the second output shaft, the second output shaft passes through the through hole, one end of the second output shaft is connected to the motor, and the other end of the second output shaft is connected to the second-stage fan blade; ,
  • the rotation direction of the first output shaft and the second output shaft are opposite.
  • the drive assembly includes a motor, a first output shaft, and a second output shaft.
  • one end of the first output shaft is connected to the motor, and the output end is connected to the first-stage fan blades, so that the power of the motor is transmitted to the second output shaft.
  • the second output shaft passes through the axial through hole of the first output shaft by nesting connection.
  • One end of the second output shaft is connected with the motor, and the output end is connected with the second-stage fan blade, so that the motor
  • the power is transmitted to the second-stage fan blades, and makes it rotate in the opposite direction to the first-stage fan blade rotation direction, so that the second-stage fan blades form a counter-rotation and provide higher wind pressure.
  • the drive assembly includes: a first motor; a first output shaft, the first output shaft is connected to the first motor, and the output end of the first output shaft is connected to the first-stage fan blade The second motor; the second output shaft, the second output shaft is connected with the second motor, the output end of the second output shaft is connected with the second stage fan blade; wherein, the rotation of the first output shaft and the second output shaft The direction is opposite.
  • the drive assembly includes a first motor, a first output shaft, a second motor, and a second output shaft.
  • first output shaft is connected to the first motor, and the output end is connected to the first-stage fan blade.
  • second output shaft is connected to the second motor, and the output end is connected with the second-stage fan blade, so that it faces the first-stage fan.
  • the blades rotate in the opposite direction, so that the secondary fan blades form a counter-rotation, providing higher wind pressure, and the way of controlling each fan blade by two motors is modular and easier to implement.
  • the outdoor unit of the air conditioner further includes a first motor support, and the first motor of the fan is arranged on the first motor support; and a second motor support, and the second motor of the fan is arranged on the second motor support.
  • the fan is projected along the direction of the axis of rotation of the first-stage fan blade, and the contour line of the trailing edge of the blade corresponding to the first-stage fan blade and the second-stage fan blade in the projection plane
  • the intersection angle of the contour line of the leading edge of the blade corresponding to the blade is greater than 20°.
  • the contour line of the trailing edge of the blade corresponding to the first-stage fan blade corresponds to the blade of the second-stage fan blade.
  • the intersection angle of the leading edge contour line of the blade is greater than 20°, which can reduce the flow phase interference between the trailing edge of the first-stage fan blade and the leading edge of the second-stage fan blade to reduce interference noise.
  • an outdoor unit of an air conditioner including: a casing provided with an air outlet; an air guide ring arranged at the air outlet; and a fan as in any of the above technical solutions. It is arranged on the shell and located in the air guide ring.
  • the outdoor unit of the air conditioner provided in the present application includes the fan of any of the above technical solutions, it has all the beneficial effects of the fan, and will not be repeated here.
  • the outdoor unit of the air conditioner further includes a third-stage fan blade, and the third-stage fan blade is arranged on the wind guide ring and distributed along the inner circumference of the wind guide ring.
  • the third-stage fan blade is located between the first-stage fan blade and the second-stage fan blade; and/or the third-stage fan blade is located at the inlet of the first-stage fan blade and the air outlet Between ends
  • the third-stage fan blade is located between the second-stage fan blade and the outlet end of the air outlet.
  • the third-stage fan blades can be arranged in various positions in the fan, which can further increase the pressure of the fan, and the first-stage fan blades and the second-stage fan blades include the fan blades of any of the above technical solutions, so it has All the beneficial effects of the fan blade will not be repeated here.
  • the third-stage fan blade may be a static blade, or a dynamic blade having a fan blade of any of the above technical solutions.
  • an air conditioning system which includes: a fan as in any of the above technical solutions; or an air conditioner outdoor unit as in any of the above technical solutions.
  • the air conditioning system provided by the present application includes the fan of any of the above technical solutions or the air conditioner outdoor unit of any of the above technical solutions, and therefore has all the beneficial effects of the fan or the air conditioner outdoor unit, and will not be repeated here.
  • Figure 1 shows a view of a fan blade according to an embodiment of the present application
  • Figure 2 shows a left side view of the fan blade in the embodiment shown in Figure 1;
  • Figure 3 shows the relationship between the angle formed by the first line and the second line and the radius R of the fan blade in the embodiment shown in Figure 1;
  • Fig. 4 shows a schematic diagram of the leakage vortex structure of the fan blade in the embodiment shown in Fig. 1;
  • Figure 5 shows a view of a fan blade according to another embodiment of the present application.
  • Fig. 6 shows the relationship between the angle formed by the first line and the second line and the radius R of the fan blade in the embodiment shown in Fig. 5;
  • Fig. 7 shows a schematic structural diagram of a fan according to an embodiment of the present application.
  • Fig. 8 shows an axial view of the second stage fan blade in the embodiment shown in Fig. 7;
  • Fig. 9 shows a side view of the second stage fan blade in the embodiment shown in Fig. 7;
  • Figure 10 shows an axial view of the fan in the embodiment shown in Figure 7;
  • Fig. 11 shows a schematic structural diagram of an outdoor unit of an air conditioner according to an embodiment of the present application
  • FIG. 12 shows a comparison diagram of the experimental data of the noise generated by the fan provided by the present application and the noise generated by the fan in the prior art.
  • the first aspect of the present application proposes a fan blade 100, which includes a hub 102 and a blade 104, and the blade 104 is arranged on the hub 102.
  • the blade 104 includes a blade leading edge 106 and a blade trailing edge 108 located on both sides of the blade.
  • the blade leading edge 106 is located in front of the blade trailing edge 108; wherein, along the radial direction of the hub 102, the blade tail
  • the contour line of the edge 108 includes a first bend 110 and a second bend 112.
  • the first bend 110 is convex toward the side away from the front edge 106 of the blade
  • the second bend 112 is convex toward the side of the front edge 106 of the blade. .
  • the fan blade 100 provided by the present application includes a hub 102 and a plurality of blades 104.
  • the plurality of blades 104 are arranged on the hub along the peripheral side of the hub 102.
  • the blade 104 includes a blade leading edge 106 located in the forward direction of rotation and a rear edge.
  • the contour line of the trailing edge 108 of the blade 104 includes two bends with opposite convex directions.
  • the first bend 110 is convex toward the side away from the leading edge 106 of the blade, and the second bend 112
  • the bulge toward the front edge 106 of the blade can significantly reduce the tip load, reduce the flow of the undercurrent from the pressure surface 124 to the suction surface 122, and inhibit the tip leakage vortex 120.
  • the fan blade 100 provided in this application reduces the tip load and the pressure surface 124 to the suction surface 122 by designing the contour line of the blade trailing edge 108 of the blade 104 to include two bends with opposite convex directions.
  • the flow rate of the submerged flow suppresses the flow intensity of the tip leakage vortex 120, and reduces the noise generated by the blade itself due to the tip leakage vortex 120, and also reduces the noise caused by the interference generated by the leakage vortex and other blades.
  • the problem of high noise caused by higher pressure pulsation, and the reduction of leakage flow improves the fan efficiency. Further, this structure also avoids damage to the fan blade itself due to the high load caused by the leakage vortex, and improves the fan The stability and service life of the leaf.
  • the present application provides a fan blade 100, including: a hub 102, a blade 104; wherein the blade 104 is disposed on the hub 102, and the blade 104 includes one side of the blade.
  • the portion 110 protrudes to a side away from the front edge 106 of the blade, and the second bent portion 112 protrudes toward a side of the front edge 106 of the blade.
  • the blade includes a connecting end 114 and a free end 116, the connecting end 114 is connected to the hub 102; the middle blade section 118, which is located between the connecting end 114 and the free end 116; wherein, the free end 116
  • the corresponding chord length is greater than the chord length corresponding to the middle section 118 and the connecting end 114 of the blade.
  • the blade 104 by arranging the blade 104 to have a structure in which the chord length of the free end 116 is greater than the chord length of the middle section 118 and the connecting end 114 of the blade, the wind power that the fan can provide can be further increased, and the applicable range of the fan can be more extensive.
  • the versatility of the fan while reducing the tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122, suppressing the flow intensity of the tip leakage vortex 120, reducing fan noise, and improving the stability and use of the fan blade life.
  • the contour line of the leading edge 106 of the blade gradually extends toward the front of the rotation direction of the hub 102.
  • the contour line of the leading edge 106 of the blade is set to gradually extend toward the rotation direction of the hub 102, that is, a forward-curved structure is formed. It adapts to the complicated airflow at the leading edge of the blade and reduces interference with other blades, further reducing fan noise.
  • the contour line of the blade trailing edge 108 further includes a third bend 126, a third bend 126, and a second bend.
  • the bent portions 112 are connected, and the third bent portion 126 protrudes toward a side away from the front edge 106 of the blade.
  • the contour line of the blade trailing edge 108 of the blade 104 is designed to include three bends, and any two connected bends have different convex directions, and a plurality of concave and convex bends are provided. , The air flow from the free end to the connecting end of the blade can be adjusted, thereby reducing the tip load and the flow rate of the submerged flow from the pressure surface 124 to the suction surface 122, thereby reducing the flow intensity of the leakage vortex.
  • the second aspect of the present application proposes a fan blade 100, which includes a hub 102 and a blade 104.
  • the blade 104 is arranged on the hub 102.
  • the blade 104 includes a blade leading edge 106 and a blade trailing edge 108 located on both sides of the blade.
  • the leading edge 106 of the blade is located in front of the trailing edge 108 of the blade.
  • the contour line of the blade trailing edge 108 is a spoon-shaped structure,
  • the tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122 are reduced, the strength of the tip leakage vortex 120 is suppressed, and the noise generated by the tip leakage vortex 120 is reduced, and the leakage vortex and others are also reduced.
  • the noise generated by the interference generated by the blades avoids the problem of high noise caused by higher pressure pulsation.
  • the reduction of leakage flow improves the efficiency of the fan, and further avoids the high load caused by the leakage vortex.
  • the structure of the blade itself causes damage, which improves the stability and service life of the fan blade.
  • the blade includes a connecting end 114 and a free end 116, the connecting end 114 is connected to the hub 102; the inflection point where the angle ⁇ first increases and then decreases is located at 60% to 90% of the blade height of the blade In the interval; wherein, the blade height is the distance between the connecting end 114 and the free end 116 along the radial direction of the hub 102.
  • the inflection point at which the angle ⁇ first increases and then decreases is set in the range of 60% to 90% of the blade height of the blade 104, so that the 60% to 90% load in the upper half is higher, Forming a spoon-shaped trailing edge structure can reduce the running speed of the fan when the fan reaches the same air volume and pressure level. Therefore, the speed of the fan rim is reduced, and the direct effect brought by the fan is to reduce the noise of the fan.
  • the chord length of the blade 104 is set to a structure that first decreases and then increases as the radius R decreases, which further reduces the tip load and the pressure surface 124
  • the flow of the undercurrent to the suction surface 122 suppresses the strength of the tip leakage vortex 120, reduces fan noise, improves fan efficiency, and improves the stability and service life of the fan blade.
  • the design with a shorter middle chord length can make each blade 104 lighter, thereby reducing the weight of the entire fan.
  • the blade 104 further includes: a mid-leaf section 118 located between the connecting end 114 and the free end 116; wherein the chord length corresponding to the free end 116 is greater than the chord length corresponding to the mid-leaf section 118 and the connecting end 114.
  • the blade 104 by arranging the blade 104 to have a structure in which the chord length of the free end 116 is greater than the chord length of the middle section 118 and the connecting end 114 of the blade, the wind power that the fan can provide can be further increased, and the applicable range of the fan can be more extensive.
  • the versatility of the fan while reducing the tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122, suppressing the strength of the tip leakage vortex 120, reducing fan noise, and improving the stability and service life of the fan blade .
  • the contour line of the leading edge 106 of the blade gradually extends toward the front of the rotation direction of the hub 102.
  • the contour line of the leading edge 106 of the blade is set to gradually extend toward the rotation direction of the hub 102, that is, a forward-curved structure is formed. It adapts to the complicated airflow at the leading edge of the blade and reduces interference with other blades, further reducing fan noise.
  • the angle formed by the first line a and the second line b first increases, then decreases, and then increases. That is, the contour line of the trailing edge 108 of the blade is set into a plurality of curved structures, and the angle between the connecting end 114 and the free end 116 of the blade 104 has at least two inflection points, and the lowering of the blade is achieved through such a curve setting.
  • the top load and the flow of the underflow from the pressure surface to the suction surface suppress the strength of the tip leakage vortex and reduce the noise. At the same time, the reduction of the leakage flow improves the fan efficiency.
  • a fan 200 is also proposed, including: a first stage fan blade 202, the first stage fan blade 202 includes any of the above The fan blade 100 and the second-stage fan blade 204 of an embodiment; a drive assembly, which is connected to the first-stage fan blade 202 and the second-stage fan blade 204, wherein the first-stage fan blade 202 and the second-stage fan The direction of rotation of the blades 204 is opposite, the first-stage fan blade 202 is the upstream fan blade, and the second-stage fan blade 204 is the downstream fan blade; along the rotation direction of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade Located in front of the trailing edge of the blade.
  • the drive assembly is connected with the first-stage fan blade 202 and the second-stage fan blade 204, and the rotation direction of the first-stage fan blade 202 and the second-stage fan blade 204 are opposite, thereby realizing the second-stage fan blade.
  • the counter-rotation of the fan can provide a higher wind pressure.
  • the arrows in FIG. 1 and FIG. 8 respectively show the direction of rotation of the first-stage fan blade 202 and the second-stage fan blade 204.
  • the first-stage fan blade 202 located in the front is an upstream fan blade
  • the second-stage fan blade 204 located in the rear is a downstream fan blade.
  • the first stage fan blade 202 includes the fan blade 100 of any of the above embodiments, along the rotation direction of the first stage fan blade, the leading edge of the blade of the first stage fan blade is located in front of the trailing edge of the blade, thereby realizing It reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the noise generated by the tip leakage vortex, and also reduces the tip leakage vortex and the second stage fan
  • the noise generated by the interference produced by the blade 204 avoids the problem of high noise caused by higher pressure pulsation.
  • the reduction of leakage flow also reduces the mechanical energy loss of the two-stage fan blade, which improves the efficiency of the fan.
  • the fan also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability and service life of the fan.
  • the second-stage fan blade 204 includes the fan blade 100 in any of the above technical solutions; wherein, along the rotation direction of the second-stage fan blade, the fan of the second-stage fan blade The leading edge of the leaf is located in front of the trailing edge of the leaf.
  • the second-stage fan blade 204 since the second-stage fan blade 204 includes the fan blade 100 of any one of the above embodiments, it has all the beneficial effects of the fan blade, and will not be repeated here.
  • the drive assembly in one embodiment includes: a motor 206; a first output shaft 208, the first output shaft 208 is connected to the motor 206, and the output end of the first output shaft 208 is connected to the first stage fan
  • the blades 202 are connected, the first output shaft 208 has an axial through hole; the second output shaft 210, the second output shaft 210 passes through the through hole, one end of the second output shaft 210 is connected to the motor 206, and the second output shaft The other end of 210 is connected with the second-stage fan blade 204; wherein, the rotation directions of the first output shaft 208 and the second output shaft 210 are opposite.
  • the drive assembly includes a motor 206, a first output shaft 208, and a second output shaft 210.
  • one end of the first output shaft 208 is connected to the motor 206, and the output end is connected to the first-stage fan blade 202, so that the motor
  • the power of 206 is transmitted to the first-stage fan blade 202
  • the second output shaft 210 is inserted into the axial through hole of the first output shaft 208 through a nested connection
  • one end of the second output shaft 210 is connected to the motor 206 to output
  • the end is connected to the second-stage fan blade 204, so that the power of the motor 206 is transmitted to the second-stage fan blade 204, and it is rotated in the direction opposite to the rotation direction of the first-stage fan blade 202, so that the second-stage fan blades form a pair of Spin to provide higher wind pressure.
  • the drive assembly includes: a first motor; a first output shaft, the first output shaft is connected to the first motor, and the output end of the first output shaft is connected to the first stage fan blade; Two motors; the second output shaft, the second output shaft is connected with the second motor, and the output end of the second output shaft is connected with the second stage fan blade; wherein the rotation directions of the first output shaft and the second output shaft are opposite .
  • one end of the first output shaft is connected to the first motor, and the output end is connected to the first-stage fan blade, so that the power of the first motor is transmitted to the first-stage fan blade to rotate it, and one end of the second output shaft is connected to the first stage fan blade.
  • the two motors are connected, and the output end is connected with the second-stage fan blade, and it is rotated in the direction opposite to the first-stage fan blade rotation direction, so that the second-stage fan blade forms a counter-rotation to provide higher wind pressure and pass
  • the way that two motors control each fan separately is modular and easier to implement.
  • the outdoor unit of the air conditioner further includes a first motor support, the first motor of the fan is arranged on the first motor support; and the second motor support, the second motor of the fan is arranged on the second motor support.
  • the fan is projected along the direction of the axis of rotation of the first-stage fan blade, and the trailing edge contour line 108 of the blade of the first-stage fan blade 202 and the second-stage fan blade 204 are in the projection plane.
  • the intersection angle of the contour lines of the blade leading edge 106 of the blade is greater than 20°.
  • the fan is projected along the direction of the axis of rotation of the first-stage fan blade.
  • the intersection angle of the outline of the leading edge 106 of the blade corresponding to the blade of 204 is greater than 20°, which can reduce the flow phase interference between the trailing edge 108 of the first-stage fan blade 202 and the leading edge 106 of the second-stage fan blade 204.
  • the intersection angle refers to the angle formed between the contour line 108 of the trailing edge of the blade corresponding to the first stage fan blade 202 and the tangent to the contour line of the leading edge 106 of the second stage fan blade 204 corresponding to the cross state. .
  • an outdoor unit 300 of an air conditioner including: a housing 302 provided with an air outlet 304; an air guide ring 306 arranged at the air outlet 304; As well as the fan 200 of any of the above technical solutions, the fan 200 is disposed on the housing 302 and located in the air guide ring 306.
  • the outdoor unit of the air conditioner further includes a third-stage fan blade (not shown in the figure), and the third-stage fan blade is arranged on the wind guide ring 306 and distributed along the inner circumference of the wind guide ring 306.
  • the pressure of the fan can be further increased, the applicable range of the outdoor unit is wider, and the versatility of the outdoor unit of the air conditioner is improved.
  • the third-stage fan blade (not shown in the figure) is located between the first-stage fan blade 202 and the second-stage fan blade 204; and/or the third-stage fan blade is located between the first-stage fan blade 202 and the air outlet Between the inlet end of 304; the third-stage fan blade is located between the second-stage fan blade 204 and the outlet end of the air outlet 304.
  • the third-stage fan blades can be arranged in various positions in the fan 200 to further increase the fan pressure, and the first-stage fan blades 202 and the second-stage fan blades 204 include the fan blades of any of the above embodiments. 100. Therefore, it has all the beneficial effects of the fan blade, which will not be repeated here.
  • the third-stage fan blades may be static blades or dynamic blades having the fan blades of any of the above embodiments.
  • a fan structure is provided.
  • the fan structure is specifically a counter-rotating fan structure, including: a motor 206, a first-stage fan blade 202, a second-stage fan blade 204, and a motor 206 extends two inner and outer main shafts, namely the first output shaft 208 and the second output shaft 210.
  • the rotation directions of the two shafts that drive the fan are opposite.
  • the two-stage fan blades are matched with the inner holes of the fan blades The torque is transmitted, and the axial position is locked by the lock nut in the axial direction.
  • Fig. 1 shows a structural diagram of the first-stage fan blade 202 of the fan 200, which mainly includes a plurality of circumferentially arranged blades 104 and a hub 102 around a central axis.
  • the blade 104 is divided into the leading edge of the blade (ie, the leading edge of the blade 106) and the trailing edge of the blade (ie the trailing edge of the blade 108) according to the airflow direction, and the root region (ie the connecting end 114) is divided into the root region (ie the connecting end 114) according to the trailing edge of the blade along the direction of the increase in the height of the blade.
  • the middle section of the blade 118 and the tip area i.e.
  • the free end 116 and define the trailing edge wrap angle ⁇ of the blade as the first line between the intersection of the trailing edge of the blade and the hub 102 and the axis and the axis of the hub 102 as the center of the circle,
  • the angle ⁇ formed by the intersection of a circle with a radius R and the contour line of the trailing edge and the axis of the hub 102.
  • the blade 104 has the following structural features. First, as shown in FIG. Extend forward to form a forward-curved structure to adapt to the complicated front-edge airflow.
  • the trailing edge wrap angle ⁇ formed by the blade trailing edge profile structure has the characteristics shown in FIG.
  • the trailing edge wrap angle ⁇ angle is small at a small radius.
  • the ⁇ angle gradually increases, and an inflection point appears near the upper half of the leaf height interval of about 60% to 90%.
  • the trailing edge line wrap angle ⁇ angle appears to decrease.
  • This design structure forms a spoon-shaped structure as shown in Figure 1 on the trailing edge contour line.
  • chord length of the blade corresponding to the arcs intercepted by concentric circles of different radii of the blade 104 starts from the free end 116, and the chord length decreases rapidly as the radius R decreases. Then, as the radius R decreases, the chord length of the blade 104 increases again.
  • the blade chord length refers to the axial section of the fan blade by a circle with the hub axis as the center and the radius R, and the blade chord length corresponding to the arc at the circular section.
  • This design technology is mainly considered from the following aspects.
  • the pressure surface 124 and the suction surface 122 have the characteristics of high pressure and low pressure, respectively.
  • An underflow from the pressure surface 124 to the suction surface 122 is formed at the top of the blade.
  • the tip leakage vortex 120 is formed from the leading edge of the blade, as shown in FIG. 4.
  • the tip leakage vortex 120 of the first stage fan blade 202 develops downstream, and the front of the second stage fan blade 204 The edge interferes and produces strong aerodynamic noise.
  • the longer chord length design of the leading edge of the blade structure shown in Fig. 1 is larger than the other radius chord length design of the upper middle part and the trailing edge wrap angle ⁇ as shown in the figure.
  • the special design shown in 3 can significantly reduce the tip load, reduce the flow of the underflow from the pressure surface 124 to the suction surface 122, and inhibit the strength of the tip leakage vortex 120.
  • the effect brought about by this is also suppressed by the interference effect of the blade leading edge 106 of the second-stage fan blade 204, thereby bringing about the low-noise characteristics of the counter-rotating fan.
  • the decrease in leakage flow will also increase the efficiency of the fan.
  • Figures 8 and 9 show the structure of the second-stage fan blade 204.
  • the front edge of the second-stage fan blade 204 extends forward along the direction of rotation when viewed from the axial direction.
  • the design mainly considers the matching with the first-stage fan blade 202.
  • the rotation directions of the first-stage fan blade 202 and the second-stage fan blade 204 are opposite, and the trailing edge of the first-stage fan blade 202 generally extends forward along the rotation direction. Therefore, the crossing angle of the trailing edge of the first-stage fan blade 202 and the leading edge of the second-stage fan blade 204 is designed to be as large as possible as shown in FIG. 10, which is usually greater than 20°.
  • This design can also reduce the flow phase interference between the trailing edge of the first-stage fan blade 202 and the leading edge of the second-stage fan blade 204, and reduce interference noise.
  • the trailing edge of the second-stage fan blade 204 is the same as the trailing edge of the first-stage fan blade 202, and has the same characteristics of the trailing edge wrap angle as shown in FIG. 3.
  • the trailing edge wrap angle ⁇ is small, and gradually increases as the radius increases. An inflection point appears near the upper half of about 60% to 90% of the leaf height. When the diameter further increases, the trailing edge wrap angle ⁇ angle decreases.
  • This design structure forms a spoon-shaped structure as shown in Fig. 8 on the trailing edge of the downstream fan blade.
  • chord length of the second-stage fan blade 204 starts from the free end 116, the chord length decreases rapidly as the radius decreases, and the chord length increases again as the radius decreases.
  • This structural design can also reduce the strength of the tip leakage vortex 120 of the second-stage fan blade 204, reduce the aerodynamic noise generated by the two-stage flow interference of the fan 200, and improve the efficiency.
  • the counter-rotating fan is not limited to the two-stage counter-rotation, and can also be provided with three-stage or more counter-rotation, and each stage of the fan blade may include the fan blade 100 of the above-mentioned embodiment.
  • the technical solution of the present application adopts the characteristic design of the trailing edge wrap angle ⁇ as shown in Fig. 3, and an inflection point appears near the upper half of the leaf height range of about 60% to 90%, and the trailing edge line forms a spoon-shaped structure.
  • the biggest advantage of this design is that the load of the blade is concentrated in the upper half of about 60% to 90% of the blade height, and the blade height profile line uses a lower load above 90%, and the length of the chord length in the tip area Longer. A longer chord length in the tip area can reduce the load on both sides of the blade in the tip area, and reduce the strength of the tip leakage subsurface flow caused by the pressure difference from the pressure surface to the suction surface.
  • the reduction of the tip leakage vortex 120 also reduces the loss of the two-stage rotor, improves the fan efficiency and reduces the power consumption.
  • the experimental data comparison diagram of the noise generated by the fan provided by the present application and the noise generated by the fan in the prior art obtained through experiments, wherein the abscissa is the actual flow rate and the measured actual flow rate corresponding to different rotation speeds. Set the flow value ratio, and the ordinate is the corresponding measured noise value. It can be clearly seen that the noise generated by this application is significantly lower than the noise of the fan in the prior art under the condition of the same rotation speed.
  • the structure formed by the technical solution of the present application has a higher load of about 60% to 90% in the upper half, forming a spoon-shaped trailing edge structure, which can reduce the operating speed of the fan when the fan reaches the same air volume and pressure level, so the fan wheel
  • the direct effect of the reduced edge speed is that the noise of the fan is reduced.
  • the leading edge of the last two stages of blade design extends forward along the direction of rotation from the axial view, forming a forward curved structure to adapt to the complicated leading edge airflow, reducing the interference caused by the trailing edge of the first stage fan blade 202, which is beneficial
  • the fan 200 with lower noise is obtained.
  • the counter-rotating fan provided in the present application can not only be applied to the outdoor unit of a central air conditioner, but also applicable to other scenarios such as an outdoor unit of a household air conditioner, an inner unit of a household air conditioner, etc., which generate air delivery.
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium.

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Abstract

Disclosed are a fan blade, a fan, an air conditioner outdoor unit and an air conditioner system. The fan blade (100) comprises a hub (102); and blade bodies (104), wherein the blade bodies (104) are arranged on the hub (102), and each of the blade bodies (104) comprises a blade front edge (106) and a blade tail edge (108). In the radial direction of the hub (102), the contour line of the blade tail edge (108) comprises a first bent part (110) and a second bent part (112), the first bent part (110) protrudes towards the side that is away from the blade front edge (106), and the second bent part (112) protrudes towards the side of the blade front edge (106). According to the fan blade (100), the contour line of the blade tail edge (108) of each of the blade bodies (104) is designed to be of shape comprising the bent parts having opposite protruding directions, such that noise generated by leakage vortexes of the fan blade (100) itself is reduced, and noise generated by an interference effect generated by the leakage vortexes and other blade bodies (104) is also reduced, the fan efficiency is improved and the leakage flow is reduced, and furthermore, by means of such structure, damage being caused to the fan blade (100) due to a high load is prevented, the use stability of the fan blade (100) is improved, and the service life of the fan blade is prolonged.

Description

扇叶、风机、空调室外机和空调系统Fan blades, fans, air-conditioning outdoor units and air-conditioning systems
本申请要求于2020年6月1日提交中国专利局、申请号为“202010483228.6”、发明名称为“扇叶、风机、空调室外机和空调系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on June 1, 2020 with the application number "202010483228.6" and the invention title "fan blades, fans, air-conditioning outdoor units and air-conditioning systems." The reference is incorporated in this application.
技术领域Technical field
本申请涉及家电设备技术领域,具体而言,涉及到一种扇叶、一种风机、一种空调室外机和一种空调系统。This application relates to the technical field of household appliances, and specifically to a fan blade, a fan, an outdoor unit of an air conditioner, and an air conditioning system.
背景技术Background technique
目前,对旋叶片设计已广泛应用于各个领域,其优点在于结构上较紧凑,无导叶,且能产生两级的静压,在此种设计中对旋风扇下游叶片相对速度较高,噪音较大,且在多数需要提高较高压力的使用情况下,比如在给冷凝器进行散热时,往往要求提供较高压力,对旋风扇中往往存在导风圈结构,此时对旋风扇噪音的最大来源变为第一级叶片叶型泄漏产生的泄漏涡与第二级叶片中上部分结构产生的干涉作用,其第二级前缘靠近顶部附近的位置存在较大的压力脉动,同时辐射出较高的噪声。At present, the counter-rotating blade design has been widely used in various fields. Its advantages are that it is compact in structure, has no guide vanes, and can generate two-stage static pressure. In this design, the downstream blades of the counter-rotating fan have relatively high relative speed and noise. Larger, and in most use cases where higher pressure needs to be increased, such as when cooling the condenser, higher pressure is often required. There is often an air guide ring structure in the counter-rotating fan. At this time, the noise of the counter-rotating fan is The largest source becomes the interference between the leakage vortex generated by the first-stage blade shape leakage and the upper part of the second-stage blade. There is a large pressure pulsation near the top of the second-stage leading edge, and at the same time it radiates Higher noise.
发明内容Summary of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本申请的第一方面提出了一种扇叶。For this reason, the first aspect of this application proposes a fan blade.
本申请的第二方面提出了一种扇叶。The second aspect of the application proposes a fan blade.
本申请的第三方面提出了一种风机。The third aspect of this application proposes a fan.
本申请的第四方面提出了一种空调室外机。The fourth aspect of the application proposes an outdoor unit of an air conditioner.
本申请的第五方面提出了一种空调系统。The fifth aspect of this application proposes an air conditioning system.
有鉴于此,本申请的第一方面提出了一种扇叶,包括:轮毂;叶片,叶片设置于轮毂上,沿轮毂的转动方向,叶片包括分别位于叶片两侧的叶片前缘和叶片尾缘;其中,沿轮毂的径向方向,叶片尾缘的轮廓线包括第 一弯部和第二弯部,第一弯部向远离叶片前缘的一侧凸起,第二弯部朝向叶片前缘的一侧凸起。In view of this, the first aspect of the present application proposes a fan blade, including: a hub; blades, the blades are arranged on the hub, and along the rotation direction of the hub, the blades include a leading edge and a trailing edge of the blade on both sides of the blade. Wherein, along the radial direction of the hub, the contour line of the blade trailing edge includes a first bend and a second bend, the first bend is convex to the side away from the leading edge of the blade, and the second bend is toward the leading edge of the blade Bulge on one side.
本申请提供的扇叶,包括:轮毂和叶片,叶片设置于轮毂的周侧,其中,叶片包括位于叶片一侧的叶片前缘和位于叶片另一侧的叶片尾缘,本申请中叶片的叶片尾缘的轮廓线包括凸起方向相反的两个弯部,其中,第一弯部向远离叶片前缘的一侧凸起,第二弯部朝向叶片前缘的一侧凸起,可以显著降低叶顶载荷,降低由从压力面到吸力面的潜流的流量,并对叶顶泄漏涡的强度起到抑制作用。The fan blade provided by the present application includes a hub and a blade. The blade is arranged on the peripheral side of the hub. The blade includes a leading edge of the blade on one side of the blade and a trailing edge of the blade on the other side of the blade. The contour line of the trailing edge of the blade includes two bends with opposite convex directions. Among them, the first bend is convex to the side away from the front edge of the blade, and the second bend is convex to the side of the front edge of the blade, which can significantly reduce The tip load reduces the flow of the undercurrent from the pressure surface to the suction surface, and inhibits the strength of the tip leakage vortex.
本申请提供的扇叶,通过将叶片的叶片尾缘的轮廓线设计为包括凸起方向相反的两个弯部的形式,降低了叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,实现了降低扇叶自身因泄漏涡产生噪音的同时也降低泄露涡与其他叶片所产生的干涉作用而形成的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低提高了风扇效率,进一步地,此结构也避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了扇叶的使用稳定性及使用寿命。The fan blade provided by this application reduces the tip load and the flow rate of the undercurrent from the pressure surface to the suction surface by designing the contour line of the blade trailing edge of the blade to include two bends with opposite convex directions. The strength of the tip leakage vortex is realized, and the noise generated by the fan blade itself due to the leakage vortex is also reduced, and the noise caused by the interference between the leakage vortex and other blades is reduced, and the high noise caused by higher pressure pulsation is avoided. At the same time, the reduction of leakage flow improves fan efficiency. Furthermore, this structure also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability and service life of the fan blade.
另外,根据本申请提供的上述技术方案中的扇叶,还可以具有如下附加技术特征:In addition, the fan blade in the above technical solution provided by this application may also have the following additional technical features:
在上述任技术方案中,进一步地,叶片还包括:自由端;连接端,连接端与轮毂相连接;叶中段,叶中段位于连接端和自由端之间;其中,自由端位置的弦长大于叶中段和连接端位置的弦长。In any of the above technical solutions, further, the blade further includes: a free end; a connecting end, the connecting end is connected with the hub; the middle section of the blade, the middle section of the blade is located between the connecting end and the free end; wherein the chord length of the free end is greater than The chord length of the middle section of the leaf and the connecting end.
在该技术方案中,通过将叶片设置为自由端弦长大于叶中段和连接端弦长的结构,可以进一步提高风扇可提供的风力,使风扇可应用的范围更加广泛,提升了风扇的通用性,同时降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低了风扇噪音,提升了扇叶的使用稳定性及使用寿命。In this technical solution, the free end chord length of the blade is set to be larger than the chord length of the middle section of the blade and the connecting end, which can further increase the wind power provided by the fan, so that the fan can be applied more widely, and the versatility of the fan is improved. At the same time, it reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the fan noise, and improves the stability and service life of the fan blade.
在上述任一技术方案中,进一步地,由连接端至自由端的方向,叶片前缘的轮廓线逐渐朝向轮毂的转动方向的前方延伸。In any of the above technical solutions, further, in the direction from the connecting end to the free end, the contour line of the leading edge of the blade gradually extends toward the front of the rotation direction of the hub.
在该技术方案中,由连接端至自由端的方向,通过将叶片前缘的轮廓线设置为逐渐朝向轮毂的转动方向延伸的形式,即形成前弯的结构,可以 使扇叶适应复杂的叶片前缘气流,并降低与其他叶片所产生的干涉,进一步降低了风扇噪音。In this technical solution, in the direction from the connecting end to the free end, the contour line of the leading edge of the blade is set to gradually extend toward the rotation direction of the hub, that is, a forward-curved structure is formed, so that the fan blade can adapt to the complex front of the blade. Edge airflow and reduce interference with other blades, further reducing fan noise.
在上述任一技术方案中,进一步地,沿连接端至自由端的方向,叶片尾缘的轮廓线还包括第三弯部,第三弯部与第二弯部相连接,第三弯部向远离叶片前缘的一侧凸起。In any of the above technical solutions, further, along the direction from the connecting end to the free end, the contour line of the trailing edge of the blade further includes a third bend, the third bend is connected to the second bend, and the third bend is further away One side of the leading edge of the blade is convex.
在该技术方案中,通过将叶片的叶片尾缘的轮廓线设计为包括三个弯部,且任意两个相连的弯部凸起方向不同的形式,实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低自身因泄漏涡产生的噪音的同时也降低了泄漏涡与其他叶片所产生的干涉作用而产生的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低提高了风扇效率,进一步地,此结构也避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了扇叶的使用稳定性及使用寿命。In this technical solution, by designing the contour line of the blade trailing edge of the blade to include three bends, and any two connected bends have different convex directions, the blade tip load is reduced and the pressure surface is reduced. The flow rate of the undercurrent on the suction surface suppresses the strength of the tip leakage vortex, reduces the noise generated by the leakage vortex, and also reduces the noise generated by the interference between the leakage vortex and other blades, avoiding higher pressure The problem of high noise caused by pulsation, and the reduction of leakage flow improves fan efficiency. Furthermore, this structure also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability of the fan blade. Performance and service life.
根据本申请的第二方面,又提出了一种扇叶,包括:轮毂;叶片,叶片设置于轮毂上,沿轮毂的转动方向,叶片包括分别位于叶片两侧的叶片前缘和叶片尾缘;其中,沿叶片尾缘与轮毂的交点与轮毂的轴心之间的第一连线,以轮毂的轴心为圆心,半径为R的圆与叶片尾缘的交点与轮毂的轴心之间的第二连线,随着半径R的增大,第一连线与第二连线形成的夹角先增大后减小;半径R的取值大于轮毂的半径,小于叶片的自由端至轴心的距离。According to the second aspect of the present application, a fan blade is also proposed, including: a hub; a blade, the blade is arranged on the hub, and along the rotation direction of the hub, the blade includes a blade leading edge and a blade trailing edge respectively located on both sides of the blade; Among them, along the first line between the intersection of the trailing edge of the blade and the hub and the axis of the hub, with the axis of the hub as the center, the radius of the circle between the intersection of the trailing edge of the blade and the axis of the hub The second line, as the radius R increases, the angle formed by the first line and the second line first increases and then decreases; the value of the radius R is larger than the radius of the hub and smaller than the free end of the blade to the shaft The distance from the heart.
本申请提供的扇叶,通过指定叶片尾缘与轮毂的交点与轮毂的轴心之间的连线为第一连线;指定以轮毂的轴心为圆心,半径为R的圆与叶片尾缘的交点与轮毂的轴心之间的连线为第二连线,随着半径R增大,第一连线与第二连线形成的夹角先增大后减小,进一步优化了叶片尾缘的结构设计,叶片尾缘的轮廓线呈勺子型的结构,实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低自身因泄漏涡产生的噪音的同时也降低了泄露涡与其他叶片所产生的干涉作用而产生的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低提高了风扇效率,也进一步避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了扇叶的使用稳定性及使用寿命。For the fan blade provided in this application, the first line is specified by specifying the line between the intersection of the trailing edge of the blade and the hub and the axis of the hub as the first line; the circle with the hub’s axis as the center and the radius of R and the trailing edge of the blade is specified The line between the intersection point of and the axis of the hub is the second line. As the radius R increases, the angle formed by the first line and the second line first increases and then decreases, further optimizing the blade tail The structure design of the edge, the contour line of the trailing edge of the blade is a spoon-shaped structure, which reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, and reduces its own leakage vortex generation. The noise also reduces the noise generated by the interference between the leakage vortex and other blades, avoids the problem of high noise caused by higher pressure pulsation, and at the same time reduces the leakage flow to improve the efficiency of the fan, and further avoids The high load caused by the leakage vortex causes damage to the structure of the fan blade itself, which improves the stability and service life of the fan blade.
在上述技术方案中,进一步地,叶片包括连接端和自由端,连接端与轮毂相连接;夹角先增大后减小的拐点位于叶片的叶高的60%至90%区间内;其中,叶高为沿轮毂的径向,连接端至自由端之间的距离。In the above technical solution, further, the blade includes a connecting end and a free end, the connecting end is connected to the hub; the inflection point where the angle first increases and then decreases is located in the range of 60% to 90% of the blade height of the blade; wherein, The blade height is the distance from the connecting end to the free end along the radial direction of the hub.
在该技术方案中,通过将夹角先增大后减小的拐点设置于叶片的叶高的60%至90%区间内,从而在上半部60%至90%的载荷较高,形成勺子状的尾缘结构,可以降低风扇达到同样风量风压水平时的运行转速,因此风扇轮缘速度降低,带来的直接作用效果是风扇的噪声降低。In this technical solution, the inflection point where the included angle first increases and then decreases is set in the range of 60% to 90% of the blade height of the blade, so that the 60% to 90% load in the upper half is higher, forming a spoon The shape of the trailing edge structure can reduce the running speed of the fan when the fan reaches the same air volume and pressure level, so the speed of the fan rim is reduced, and the direct effect brought by the fan is to reduce the noise of the fan.
在上述任一技术方案中,进一步地,由连接端至自由端方向,随着半径R的减小,与半径R对应的叶片的弦长先减小再增加。In any of the above technical solutions, further, from the connecting end to the free end, as the radius R decreases, the chord length of the blade corresponding to the radius R first decreases and then increases.
在该技术方案中,由连接端至自由端方向,将叶片的弦长设置为随着半径R的减小,先减小再增加的结构,进一步了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低了风扇噪音,提升风扇效率,提升了扇叶的使用稳定性及使用寿命。并且,中间弦长较短的设计可使每个叶片更加轻量化,进而降低整个风扇的自重。In this technical solution, from the connecting end to the free end, the chord length of the blade is set to a structure that first decreases and then increases as the radius R decreases, which further reduces the tip load and from the pressure surface to the suction surface The flow rate of the undercurrent suppresses the strength of the tip leakage vortex, reduces fan noise, improves fan efficiency, and improves the stability and service life of the fan blade. In addition, the design with a shorter middle chord length makes each blade more lightweight, thereby reducing the weight of the entire fan.
在上述任一技术方案中,进一步地,叶片还包括:叶中段,叶中段位于连接端和自由端之间;其中,自由端对应的弦长大于叶中段和连接端所对应的弦长。In any of the above technical solutions, further, the blade further includes: a middle blade section, which is located between the connecting end and the free end; wherein the chord length corresponding to the free end is greater than the chord length corresponding to the middle blade section and the connecting end.
在该技术方案中,通过将叶片设置为自由端弦长大于叶中段和连接端弦长的结构,可以进一步提高风扇可提供的风力,使风扇可应用的范围更加广泛,提升了风扇的通用性,同时降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低了风扇噪音,提升了扇叶的使用稳定性及使用寿命。In this technical solution, the free end chord length of the blade is set to be larger than the chord length of the middle section of the blade and the connecting end, which can further increase the wind power provided by the fan, so that the fan can be applied more widely, and the versatility of the fan is improved. At the same time, it reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the fan noise, and improves the stability and service life of the fan blade.
在上述任一技术方案中,进一步地,由连接端至自由端的方向,叶片前缘的轮廓线逐渐朝向轮毂的转动方向的前方延伸。In any of the above technical solutions, further, in the direction from the connecting end to the free end, the contour line of the leading edge of the blade gradually extends toward the front of the rotation direction of the hub.
在该技术方案中,由连接端至自由端的方向,通过将叶片前缘的轮廓线设置为逐渐朝向轮毂的转动方向延伸的形式,即形成前弯的结构,可以使扇叶适应复杂的叶片前缘气流,并降低与其他叶片所产生的干涉,进一步降低了风扇噪音。In this technical solution, in the direction from the connecting end to the free end, the contour line of the leading edge of the blade is set to gradually extend toward the rotation direction of the hub, that is, a forward-curved structure is formed, so that the fan blade can adapt to the complex front of the blade. Edge airflow and reduce interference with other blades, further reducing fan noise.
在上述任一技术方案中,进一步地,随着半径R增大,第一连线与第 二连线形成的夹角先增大后减小之后,又增大。In any of the above technical solutions, further, as the radius R increases, the angle formed by the first connection line and the second connection line first increases, then decreases, and then increases.
在该技术方案中,随着半径R增大,第一连线与第二连线形成的夹角先增大后减小之后,又增大。即将叶片尾缘的轮廓线设置成多处弯曲结构,且由叶片的连接端至自由端之间夹角的大小发生了至少两次拐点,进而通过这样的曲线设置实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低了噪声,同时泄漏流量的降低提高了风扇效率。In this technical solution, as the radius R increases, the angle formed by the first connection line and the second connection line first increases, then decreases, and then increases. That is to say, the contour line of the trailing edge of the blade is set into multiple curved structures, and the angle between the connecting end and the free end of the blade has at least two inflection points, and the setting of such a curve realizes the reduction of the tip load and the reduction of the blade tip load. The flow rate of the undercurrent from the pressure surface to the suction surface suppresses the strength of the tip leakage vortex and reduces noise. At the same time, the reduction of the leakage flow rate improves the fan efficiency.
根据本申请的第三方面,还提出了一种风机,包括:第一级扇叶,第一级扇叶包括如上述任一技术方案的扇叶;第二级扇叶;驱动组件,驱动组件与第一级扇叶和第二级扇叶相连接,其中,第一级扇叶和第二级扇叶的转动方向相反,第一级扇叶为上游扇叶,第二级扇叶为下游扇叶;沿第一级扇叶的转动方向,第一级扇叶的叶片的叶片前缘位于叶片尾缘的前方。According to the third aspect of the present application, a fan is also proposed, including: a first-stage fan blade, the first-stage fan blade includes a fan blade as in any one of the above technical solutions; a second-stage fan blade; a drive assembly, a drive assembly Connected with the first-stage fan blade and the second-stage fan blade, where the first-stage fan blade and the second-stage fan blade rotate in opposite directions, the first-stage fan blade is the upstream fan blade, and the second-stage fan blade is the downstream fan blade Fan blade; along the direction of rotation of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade is located in front of the trailing edge of the blade.
本申请提供的风机,驱动组件与第一级扇叶和第二级扇叶相连接,并使第一级扇叶和第二级扇叶的转动方向相反,进而实现了二级风扇的对旋,能提供更高的风压。进一步地,沿气流的来流方向,位于前方的第一级扇叶是上游扇叶,位于后方的第二级扇叶是下游扇叶。其中,第一级扇叶因包括上述任一技术方案的扇叶,沿第一级扇叶的转动方向,第一级扇叶的叶片的叶片前缘位于叶片尾缘的前方,进而实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低自身因泄漏涡产生的噪音的同时也降低了泄露涡与第二级扇叶所产生的干涉作用而产生的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低也带来了两级扇叶损失的机械能减少,提高了风机效率,进一步地,此风机也避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了风机的使用稳定性及使用寿命。In the fan provided by the application, the drive assembly is connected with the first-stage fan blade and the second-stage fan blade, and the rotation direction of the first-stage fan blade and the second-stage fan blade are opposite, thereby realizing the counter-rotation of the second-stage fan , Can provide higher wind pressure. Further, along the inflow direction of the airflow, the first-stage fan blade located in the front is the upstream fan blade, and the second-stage fan blade located in the rear is the downstream fan blade. Among them, because the first-stage fan blade includes the fan blade of any of the above technical solutions, along the rotation direction of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade is located in front of the trailing edge of the blade, thereby reducing The tip load and the flow of the undercurrent from the pressure surface to the suction surface suppress the strength of the tip leakage vortex, reduce the noise generated by the leakage vortex, and also reduce the interference between the leakage vortex and the second-stage fan blade. The noise generated avoids the problem of high noise caused by higher pressure pulsation. At the same time, the reduction of leakage flow also reduces the mechanical energy loss of the two-stage fan blade, which improves the efficiency of the fan. Furthermore, the fan also avoids The high load caused by the leakage vortex causes damage to the structure of the fan blade itself, which improves the stability and service life of the fan.
在上述技术方案中,进一步地,第二级扇叶包括如上述任意技术方案中的扇叶;其中,沿第二级扇叶的转动方向,第二级扇叶的叶片的叶片前缘位于叶片尾缘的前方。In the above technical solution, further, the second-stage fan blade includes the fan blade in any of the above-mentioned technical solutions; wherein, along the rotation direction of the second-stage fan blade, the leading edge of the blade of the second-stage fan blade is located on the blade The front of the film's trailing edge.
在该技术方案中,因第二级扇叶包括上述任一技术方案的扇叶,因此具有该扇叶的全部有益效果,在此不再赘述。In this technical solution, since the second-stage fan blade includes the fan blade of any of the above-mentioned technical solutions, it has all the beneficial effects of the fan blade, and will not be repeated here.
在上述任一技术方案中,进一步地,驱动组件包括:电机;第一输出轴,第一输出轴与电机相连接,第一输出轴的输出端与第一级扇叶相连接,第一输出轴具有轴向通孔;第二输出轴,第二输出轴穿设于通孔,第二输出轴的一端与电机相连接,第二输出轴的另一端与第二级扇叶相连接;其中,第一输出轴和第二输出轴的转动方向相反。In any of the above technical solutions, further, the drive assembly includes: a motor; a first output shaft, the first output shaft is connected to the motor, the output end of the first output shaft is connected to the first stage fan blade, and the first output The shaft has an axial through hole; the second output shaft, the second output shaft passes through the through hole, one end of the second output shaft is connected to the motor, and the other end of the second output shaft is connected to the second-stage fan blade; , The rotation direction of the first output shaft and the second output shaft are opposite.
在该技术方案中,驱动组件包括电机、第一输出轴、第二输出轴,具体地,第一输出轴一端与电机相连,输出端与第一级扇叶相连,使电机的动力传递给第一级扇叶,第二输出轴通过嵌套连接的方式穿设于第一输出轴的轴向通孔中,第二输出轴一端与电机相连,输出端与第二级扇叶相连,使电机的动力传递给第二级扇叶,并令其朝与第一级扇叶旋转方向相反的方向进行旋转,使二级扇叶形成对旋,提供更高的风压。In this technical solution, the drive assembly includes a motor, a first output shaft, and a second output shaft. Specifically, one end of the first output shaft is connected to the motor, and the output end is connected to the first-stage fan blades, so that the power of the motor is transmitted to the second output shaft. For the first-stage fan blade, the second output shaft passes through the axial through hole of the first output shaft by nesting connection. One end of the second output shaft is connected with the motor, and the output end is connected with the second-stage fan blade, so that the motor The power is transmitted to the second-stage fan blades, and makes it rotate in the opposite direction to the first-stage fan blade rotation direction, so that the second-stage fan blades form a counter-rotation and provide higher wind pressure.
在上述任一技术方案中,进一步地,驱动组件包括:第一电机;第一输出轴,第一输出轴与第一电机相连接,第一输出轴的输出端与第一级扇叶相连接;第二电机;第二输出轴,第二输出轴与第二电机相连接,第二输出轴的输出端与第二级扇叶相连接;其中,第一输出轴和第二输出轴的转动方向相反。In any of the above technical solutions, further, the drive assembly includes: a first motor; a first output shaft, the first output shaft is connected to the first motor, and the output end of the first output shaft is connected to the first-stage fan blade The second motor; the second output shaft, the second output shaft is connected with the second motor, the output end of the second output shaft is connected with the second stage fan blade; wherein, the rotation of the first output shaft and the second output shaft The direction is opposite.
在该技术方案中,驱动组件包括第一电机、第一输出轴、第二电机、第二输出轴,具体地,第一输出轴的一端与第一电机相连,输出端与第一级扇叶相连,使第一电机的动力传递给第一级扇叶令其旋转,第二输出轴的一端与第二电机相连,输出端与第二级扇叶相连,并令其朝与第一级扇叶旋转方向相反的方向进行旋转,使二级扇叶形成对旋,提供更高的风压,且通过两台电机分别控制个扇叶的方式模块化强,更加容易实现。In this technical solution, the drive assembly includes a first motor, a first output shaft, a second motor, and a second output shaft. Specifically, one end of the first output shaft is connected to the first motor, and the output end is connected to the first-stage fan blade. Connected so that the power of the first motor is transmitted to the first-stage fan blade to make it rotate. One end of the second output shaft is connected to the second motor, and the output end is connected with the second-stage fan blade, so that it faces the first-stage fan. The blades rotate in the opposite direction, so that the secondary fan blades form a counter-rotation, providing higher wind pressure, and the way of controlling each fan blade by two motors is modular and easier to implement.
进一步地,空调室外机还包括第一电机支架,风机的第一电机设置于第一电机支架上;第二电机支架,风机的第二电机设置于第二电机支架上。通过将风机的第一电机设置于第一电机支架上,风机的第二电机设置于第二电机支架上,实现了风机的两个电机固定安装在空调室外机上,不会发生相对移动,进而实现了风机与空调室外机的装配。Further, the outdoor unit of the air conditioner further includes a first motor support, and the first motor of the fan is arranged on the first motor support; and a second motor support, and the second motor of the fan is arranged on the second motor support. By arranging the first motor of the fan on the first motor support and the second motor of the fan on the second motor support, it is realized that the two motors of the fan are fixedly installed on the outdoor unit of the air conditioner without relative movement. The assembly of the fan and the outdoor unit of the air conditioner.
在上述任一技术方案中,进一步地,沿第一级扇叶的转动轴线方向对风机进行投影,在投影面内第一级扇叶的叶片对应的叶片尾缘轮廓线与第 二级扇叶的叶片对应的叶片前缘轮廓线的交叉夹角大于20°。In any of the above technical solutions, further, the fan is projected along the direction of the axis of rotation of the first-stage fan blade, and the contour line of the trailing edge of the blade corresponding to the first-stage fan blade and the second-stage fan blade in the projection plane The intersection angle of the contour line of the leading edge of the blade corresponding to the blade is greater than 20°.
在该技术方案中,沿第一级扇叶的转动轴线方向对风机进行投影的投影面内,通过将第一级扇叶的叶片对应的叶片尾缘轮廓线与第二级扇叶的叶片对应的叶片前缘轮廓线的交叉夹角大于20°布置,可以降低第一级扇叶的叶片尾缘和第二级扇叶的叶片前缘的流动相位干涉,以降低干涉噪音。In this technical solution, in the projection plane where the fan is projected along the direction of the axis of rotation of the first-stage fan blade, the contour line of the trailing edge of the blade corresponding to the first-stage fan blade corresponds to the blade of the second-stage fan blade. The intersection angle of the leading edge contour line of the blade is greater than 20°, which can reduce the flow phase interference between the trailing edge of the first-stage fan blade and the leading edge of the second-stage fan blade to reduce interference noise.
根据本申请的第四方面,还提出了一种空调室外机,包括:壳体,壳体设置有出风口;导风圈,设置于出风口处;以及如上述任一技术方案的风机,风机设置于壳体上,位于导风圈内。According to the fourth aspect of the present application, an outdoor unit of an air conditioner is also proposed, including: a casing provided with an air outlet; an air guide ring arranged at the air outlet; and a fan as in any of the above technical solutions. It is arranged on the shell and located in the air guide ring.
本申请提供的空调室外机,因包括上述任一技术方案的风机,因此具有该风机的全部有益效果,在此不再赘述。Since the outdoor unit of the air conditioner provided in the present application includes the fan of any of the above technical solutions, it has all the beneficial effects of the fan, and will not be repeated here.
在上述技术方案中,进一步地,空调室外机还包括第三级扇叶,第三级扇叶设置于导风圈上,沿导风圈的内圈周侧分布。In the above technical solution, further, the outdoor unit of the air conditioner further includes a third-stage fan blade, and the third-stage fan blade is arranged on the wind guide ring and distributed along the inner circumference of the wind guide ring.
在该技术方案中,通过在空调室外机设置第三级扇叶,可以进一步提升风机压力,使室外机可应用的范围更加广泛,提升了空调室外机的通用性。In this technical solution, by installing a third-stage fan blade in the outdoor unit of the air conditioner, the pressure of the fan can be further increased, the applicable range of the outdoor unit is wider, and the versatility of the outdoor unit of the air conditioner is improved.
在上述任一技术方案中,进一步地,第三级扇叶位于第一级扇叶和第二级扇叶之间;和/或第三级扇叶位于第一级扇叶和出风口的进口端之间;In any of the above technical solutions, further, the third-stage fan blade is located between the first-stage fan blade and the second-stage fan blade; and/or the third-stage fan blade is located at the inlet of the first-stage fan blade and the air outlet Between ends
第三级扇叶位于第二级扇叶和出风口的出口端之间。The third-stage fan blade is located between the second-stage fan blade and the outlet end of the air outlet.
在该技术方案中,第三级扇叶可以设置于风机内多种位置,可以进一步提升风机压力,且第一级扇叶与第二级扇叶包括上述任一技术方案的扇叶,因此具有该扇叶的全部有益效果,在此不再赘述。In this technical solution, the third-stage fan blades can be arranged in various positions in the fan, which can further increase the pressure of the fan, and the first-stage fan blades and the second-stage fan blades include the fan blades of any of the above technical solutions, so it has All the beneficial effects of the fan blade will not be repeated here.
进一步地,第三级扇叶可以是静叶,也可以为具有上述任一技术方案的扇叶的动态叶片。Further, the third-stage fan blade may be a static blade, or a dynamic blade having a fan blade of any of the above technical solutions.
根据本申请的第五方面,还提出了一种空调系统,包括:如上述任一技术方案的风机;或如上述任一技术方案的空调室外机。According to the fifth aspect of the present application, an air conditioning system is also proposed, which includes: a fan as in any of the above technical solutions; or an air conditioner outdoor unit as in any of the above technical solutions.
本申请提供的空调系统,因包括上述任一技术方案的风机或上述任一技术方案的空调室外机,因此具有该风机或空调室外机的全部有益效果,在此不再赘述。The air conditioning system provided by the present application includes the fan of any of the above technical solutions or the air conditioner outdoor unit of any of the above technical solutions, and therefore has all the beneficial effects of the fan or the air conditioner outdoor unit, and will not be repeated here.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了本申请的一个实施例的扇叶的视图;Figure 1 shows a view of a fan blade according to an embodiment of the present application;
图2示出了图1所示实施例中扇叶的左视图;Figure 2 shows a left side view of the fan blade in the embodiment shown in Figure 1;
图3示出了图1所示实施例中扇叶中第一连线与第二连线形成的夹角和半径R的关系;Figure 3 shows the relationship between the angle formed by the first line and the second line and the radius R of the fan blade in the embodiment shown in Figure 1;
图4示出了图1所示实施例中扇叶的泄漏涡结构的示意图;Fig. 4 shows a schematic diagram of the leakage vortex structure of the fan blade in the embodiment shown in Fig. 1;
图5示出了本申请的再一个实施例的扇叶的视图;Figure 5 shows a view of a fan blade according to another embodiment of the present application;
图6示出了图5所示实施例中扇叶中第一连线与第二连线形成的夹角和半径R的关系;Fig. 6 shows the relationship between the angle formed by the first line and the second line and the radius R of the fan blade in the embodiment shown in Fig. 5;
图7示出了本申请的一个实施例的风机的结构示意图;Fig. 7 shows a schematic structural diagram of a fan according to an embodiment of the present application;
图8示出了图7所示实施例中第二级扇叶的轴向视图;Fig. 8 shows an axial view of the second stage fan blade in the embodiment shown in Fig. 7;
图9示出了图7所示实施例中第二级扇叶的侧向视图;Fig. 9 shows a side view of the second stage fan blade in the embodiment shown in Fig. 7;
图10示出了图7所示实施例中风机的轴向视图;Figure 10 shows an axial view of the fan in the embodiment shown in Figure 7;
图11示出了本申请的一个实施例的空调外机的结构示意图;Fig. 11 shows a schematic structural diagram of an outdoor unit of an air conditioner according to an embodiment of the present application;
图12示出了本申请提供的风机产生的噪声与现有技术中的风机产生的噪声的试验数据对比图。FIG. 12 shows a comparison diagram of the experimental data of the noise generated by the fan provided by the present application and the noise generated by the fan in the prior art.
其中,图1至图11中的附图标记与部件名称之间的对应关系为:Among them, the corresponding relationship between the reference signs and component names in Figures 1 to 11 is:
100扇叶,102轮毂,104叶片,106叶片前缘,108叶片尾缘,110第一弯部,112第二弯部,114连接端,116自由端,118叶中段,120叶顶泄漏涡,122吸力面,124压力面,126第三弯部,200风机,202第一级扇叶,204第二级扇叶,206电机,208第一输出轴,210第二输出轴,300空调室外机,302壳体,304出风口,306导风圈。100 blades, 102 hub, 104 blades, 106 blade leading edge, 108 blade trailing edge, 110 first bend, 112 second bend, 114 connecting end, 116 free end, 118 blade middle section, 120 tip leakage vortex, 122 suction surface, 124 pressure surface, 126 third bend, 200 fan, 202 first stage fan blade, 204 second stage fan blade, 206 motor, 208 first output shaft, 210 second output shaft, 300 air conditioner outdoor unit , 302 shell, 304 air outlet, 306 wind guide ring.
具体实施方式detailed description
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the application more clearly, the application will be further described in detail below with reference to the accompanying drawings and specific implementations. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described here. Therefore, the scope of protection of this application is not subject to the specific details disclosed below. Limitations of the embodiment.
下面参照图1至图12描述本申请提供的一些实施例的扇叶100、风机200和空调室外机300。Hereinafter, the fan blade 100, the fan 200 and the outdoor unit 300 of the air conditioner according to some embodiments provided in the present application will be described with reference to FIGS. 1 to 12.
实施例一Example one
如图1、图2及图4所示,本申请的第一方面提出了一种扇叶100,包括:轮毂102和叶片104,叶片104设置于轮毂102上。As shown in FIGS. 1, 2 and 4, the first aspect of the present application proposes a fan blade 100, which includes a hub 102 and a blade 104, and the blade 104 is arranged on the hub 102.
其中,叶片104包括位于叶片两侧叶片前缘106和叶片尾缘108,沿轮毂102的转动方向,叶片前缘106位于叶片尾缘108的前方;其中,沿轮毂102的径向方向,叶片尾缘108的轮廓线包括第一弯部110和第二弯部112,第一弯部110向远离叶片前缘106的一侧凸起,第二弯部112朝向叶片前缘106的一侧凸起。The blade 104 includes a blade leading edge 106 and a blade trailing edge 108 located on both sides of the blade. Along the direction of rotation of the hub 102, the blade leading edge 106 is located in front of the blade trailing edge 108; wherein, along the radial direction of the hub 102, the blade tail The contour line of the edge 108 includes a first bend 110 and a second bend 112. The first bend 110 is convex toward the side away from the front edge 106 of the blade, and the second bend 112 is convex toward the side of the front edge 106 of the blade. .
本申请提供的扇叶100,包括:轮毂102和多个叶片104,多个叶片104沿轮毂102周侧布置在轮毂上,其中,叶片104包括位于转动方向前方的叶片前缘106和位于后方的叶片尾缘108,叶片104的叶片尾缘108的轮廓线包括凸起方向相反的两个弯部,其中,第一弯部110向远离叶片前缘106的一侧凸起,第二弯部112朝向叶片前缘106的一侧凸起,可以显著降低叶顶载荷,降低由从压力面124到吸力面122的潜流的流量,并对叶顶泄漏涡120起到抑制作用。The fan blade 100 provided by the present application includes a hub 102 and a plurality of blades 104. The plurality of blades 104 are arranged on the hub along the peripheral side of the hub 102. The blade 104 includes a blade leading edge 106 located in the forward direction of rotation and a rear edge. The trailing edge 108 of the blade. The contour line of the trailing edge 108 of the blade 104 includes two bends with opposite convex directions. The first bend 110 is convex toward the side away from the leading edge 106 of the blade, and the second bend 112 The bulge toward the front edge 106 of the blade can significantly reduce the tip load, reduce the flow of the undercurrent from the pressure surface 124 to the suction surface 122, and inhibit the tip leakage vortex 120.
本申请提供的扇叶100,通过将叶片104的叶片尾缘108的轮廓线设计为包括凸起方向相反的两个弯部的形式,降低了叶顶载荷及从压力面124到吸力面122的潜流的流量,抑制了叶顶泄漏涡120的流动强度,实现了降低扇叶自身因叶顶泄漏涡120产生噪音的同时也降低泄漏涡与其他叶片所产生的干涉作用而形成的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低提高了风扇效率,进一步地,此结构也避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了扇叶的使用稳定性及使用寿命。The fan blade 100 provided in this application reduces the tip load and the pressure surface 124 to the suction surface 122 by designing the contour line of the blade trailing edge 108 of the blade 104 to include two bends with opposite convex directions. The flow rate of the submerged flow suppresses the flow intensity of the tip leakage vortex 120, and reduces the noise generated by the blade itself due to the tip leakage vortex 120, and also reduces the noise caused by the interference generated by the leakage vortex and other blades. The problem of high noise caused by higher pressure pulsation, and the reduction of leakage flow improves the fan efficiency. Further, this structure also avoids damage to the fan blade itself due to the high load caused by the leakage vortex, and improves the fan The stability and service life of the leaf.
实施例二Example two
如图1、图2、图3及图4所示,本申请提供了一种扇叶100,包括:轮毂102、叶片104;其中,叶片104设置于轮毂102上,叶片104包括位于叶片一侧的叶片前缘106和位于叶片另一侧的叶片尾缘108;其中,沿轮毂102的径向方向,叶片尾缘108的轮廓线包括第一弯部110和第二弯部112,第一弯部110向远离叶片前缘106的一侧凸起,第二弯部112朝向叶片前缘106的一侧凸起。As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the present application provides a fan blade 100, including: a hub 102, a blade 104; wherein the blade 104 is disposed on the hub 102, and the blade 104 includes one side of the blade. The leading edge 106 of the blade and the trailing edge 108 on the other side of the blade; wherein, along the radial direction of the hub 102, the contour line of the trailing edge 108 of the blade includes a first bend 110 and a second bend 112, the first bend The portion 110 protrudes to a side away from the front edge 106 of the blade, and the second bent portion 112 protrudes toward a side of the front edge 106 of the blade.
进一步地,如图1所示,叶片包括连接端114和自由端116,连接端114与轮毂102相连接;叶中段118,叶中段位于连接端114和自由端116之间;其中,自由端116对应的弦长大于叶中段118和连接端114所对应的弦长。Further, as shown in FIG. 1, the blade includes a connecting end 114 and a free end 116, the connecting end 114 is connected to the hub 102; the middle blade section 118, which is located between the connecting end 114 and the free end 116; wherein, the free end 116 The corresponding chord length is greater than the chord length corresponding to the middle section 118 and the connecting end 114 of the blade.
在该实施例中,通过将叶片104设置为自由端116弦长大于叶中段118和连接端114弦长的结构,可以进一步提高风扇可提供的风力,使风扇可应用的范围更加广泛,提升了风扇的通用性,同时降低叶顶载荷及从压力面124到吸力面122的潜流的流量,抑制了叶顶泄漏涡120的流动强度,降低了风扇噪音,提升了扇叶的使用稳定性及使用寿命。In this embodiment, by arranging the blade 104 to have a structure in which the chord length of the free end 116 is greater than the chord length of the middle section 118 and the connecting end 114 of the blade, the wind power that the fan can provide can be further increased, and the applicable range of the fan can be more extensive. The versatility of the fan, while reducing the tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122, suppressing the flow intensity of the tip leakage vortex 120, reducing fan noise, and improving the stability and use of the fan blade life.
在上述任一实施例中,如图1所示,进一步地,由连接端114至自由端116的方向,叶片前缘106的轮廓线逐渐朝向轮毂102的转动方向的前方延伸。In any of the above embodiments, as shown in FIG. 1, further, from the connecting end 114 to the free end 116, the contour line of the leading edge 106 of the blade gradually extends toward the front of the rotation direction of the hub 102.
在该实施例中,由连接端114至自由端116的方向,通过将叶片前缘106的轮廓线设置为逐渐朝向轮毂102的转动方向延伸的形式,即形成前弯的结构,可以使扇叶适应复杂的叶片前缘气流,并降低与其他叶片所产生的干涉,进一步降低了风扇噪音。In this embodiment, in the direction from the connecting end 114 to the free end 116, the contour line of the leading edge 106 of the blade is set to gradually extend toward the rotation direction of the hub 102, that is, a forward-curved structure is formed. It adapts to the complicated airflow at the leading edge of the blade and reduces interference with other blades, further reducing fan noise.
进一步地,如图5所示,本申请的一个实施中,沿连接端114至自由端116的方向,叶片尾缘108的轮廓线还包括第三弯部126,第三弯部126与第二弯部112相连接,第三弯部126向远离叶片前缘106的一侧凸起。Further, as shown in FIG. 5, in an implementation of the present application, along the direction from the connecting end 114 to the free end 116, the contour line of the blade trailing edge 108 further includes a third bend 126, a third bend 126, and a second bend. The bent portions 112 are connected, and the third bent portion 126 protrudes toward a side away from the front edge 106 of the blade.
在该技术方案中,通过将叶片104的叶片尾缘108的轮廓线设计为包括三个弯部,且任意两个相连的弯部凸起方向不同的形式,通过设置出多个凹凸的弯部,可以调整由叶片的自由端至连接端的气流,进而能够降低叶顶载荷及从压力面124到吸力面122的潜流的流量,进而能够减小泄漏 涡的流动强度。In this technical solution, the contour line of the blade trailing edge 108 of the blade 104 is designed to include three bends, and any two connected bends have different convex directions, and a plurality of concave and convex bends are provided. , The air flow from the free end to the connecting end of the blade can be adjusted, thereby reducing the tip load and the flow rate of the submerged flow from the pressure surface 124 to the suction surface 122, thereby reducing the flow intensity of the leakage vortex.
实施例三Example three
本申请的第二方面提出了一种扇叶100,包括:轮毂102和叶片104,叶片104设置于轮毂102上,叶片104包括位于叶片两侧叶片前缘106和叶片尾缘108,沿轮毂102的转动方向,叶片前缘106位于叶片尾缘108的前方。The second aspect of the present application proposes a fan blade 100, which includes a hub 102 and a blade 104. The blade 104 is arranged on the hub 102. The blade 104 includes a blade leading edge 106 and a blade trailing edge 108 located on both sides of the blade. The leading edge 106 of the blade is located in front of the trailing edge 108 of the blade.
其中,如图1至图4所示,沿叶片尾缘108与轮毂102的交点与轮毂102的轴心之间的第一连线a,以轮毂102的轴心为圆心,半径为R的圆与叶片尾缘108的交点与轮毂102的轴心之间的第二连线b,随着半径R的增大,第一连线与第二连线形成的夹角β先增大后减小;半径R的取值大于轮毂102的半径,小于自由端116至轴心的距离,通过上述设置,进一步优化了叶片尾缘108的结构设计,叶片尾缘108的轮廓线呈勺子型的结构,降低了叶顶载荷及从压力面124到吸力面122的潜流的流量,抑制了叶顶泄漏涡120的强度,实现了降低自身因叶顶泄漏涡120产生的噪音的同时也降低泄漏涡与其他叶片所产生的干涉作用而产生的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低提高了风扇效率,也进一步避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了扇叶的使用稳定性及使用寿命。Among them, as shown in Figures 1 to 4, along the first line a between the intersection of the blade trailing edge 108 and the hub 102 and the axis of the hub 102, a circle with the axis of the hub 102 as the center and a radius of R The second line b between the intersection with the trailing edge 108 of the blade and the axis of the hub 102, as the radius R increases, the angle β formed by the first line and the second line first increases and then decreases The value of the radius R is larger than the radius of the hub 102 and smaller than the distance from the free end 116 to the axis. Through the above setting, the structural design of the blade trailing edge 108 is further optimized. The contour line of the blade trailing edge 108 is a spoon-shaped structure, The tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122 are reduced, the strength of the tip leakage vortex 120 is suppressed, and the noise generated by the tip leakage vortex 120 is reduced, and the leakage vortex and others are also reduced. The noise generated by the interference generated by the blades avoids the problem of high noise caused by higher pressure pulsation. At the same time, the reduction of leakage flow improves the efficiency of the fan, and further avoids the high load caused by the leakage vortex. The structure of the blade itself causes damage, which improves the stability and service life of the fan blade.
进一步地,如图1所示,叶片包括连接端114和自由端116,连接端114与轮毂102相连接;夹角β先增大后减小的拐点位于叶片的叶高的60%至90%区间内;其中,叶高为沿轮毂102的径向,连接端114至自由端116之间的距离。Further, as shown in Figure 1, the blade includes a connecting end 114 and a free end 116, the connecting end 114 is connected to the hub 102; the inflection point where the angle β first increases and then decreases is located at 60% to 90% of the blade height of the blade In the interval; wherein, the blade height is the distance between the connecting end 114 and the free end 116 along the radial direction of the hub 102.
在该实施例中,通过将夹角β先增大后减小的拐点设置于叶片104的叶高的60%至90%区间内,从而在上半部60%至90%的载荷较高,形成勺子状的尾缘结构,可以降低风扇达到同样风量风压水平时的运行转速,因此风扇轮缘速度降低,带来的直接作用效果是风扇的噪声降低。In this embodiment, the inflection point at which the angle β first increases and then decreases is set in the range of 60% to 90% of the blade height of the blade 104, so that the 60% to 90% load in the upper half is higher, Forming a spoon-shaped trailing edge structure can reduce the running speed of the fan when the fan reaches the same air volume and pressure level. Therefore, the speed of the fan rim is reduced, and the direct effect brought by the fan is to reduce the noise of the fan.
进一步地,如图1所示,由自由端116至连接端114方向,随着半径R的减小,与半径R对应的叶片104的弦长先减小再增加。Further, as shown in FIG. 1, from the free end 116 to the connecting end 114, as the radius R decreases, the chord length of the blade 104 corresponding to the radius R first decreases and then increases.
在该实施例中,由自由端116至连接端114方向,将叶片104的弦长 设置为随着半径R的减小先减小再增加的结构,进一步了降低叶顶载荷及从压力面124到吸力面122的潜流的流量,抑制了叶顶泄漏涡120的强度,降低了风扇噪音,提升了风扇效率,并提升了扇叶的使用稳定性及使用寿命。并且,中间弦长较短的设计可使每个叶片104更加轻量化,进而降低整个风扇的自重。In this embodiment, from the free end 116 to the connecting end 114, the chord length of the blade 104 is set to a structure that first decreases and then increases as the radius R decreases, which further reduces the tip load and the pressure surface 124 The flow of the undercurrent to the suction surface 122 suppresses the strength of the tip leakage vortex 120, reduces fan noise, improves fan efficiency, and improves the stability and service life of the fan blade. In addition, the design with a shorter middle chord length can make each blade 104 lighter, thereby reducing the weight of the entire fan.
进一步地,叶片104还包括:叶中段118,叶中段位于连接端114和自由端116之间;其中,自由端116对应的弦长大于叶中段118和连接端114所对应的弦长。Further, the blade 104 further includes: a mid-leaf section 118 located between the connecting end 114 and the free end 116; wherein the chord length corresponding to the free end 116 is greater than the chord length corresponding to the mid-leaf section 118 and the connecting end 114.
在该实施例中,通过将叶片104设置为自由端116弦长大于叶中段118和连接端114弦长的结构,可以进一步提高风扇可提供的风力,使风扇可应用的范围更加广泛,提升了风扇的通用性,同时降低叶顶载荷及从压力面124到吸力面122的潜流的流量,抑制了叶顶泄漏涡120的强度,降低了风扇噪音,提升了扇叶的使用稳定性及使用寿命。In this embodiment, by arranging the blade 104 to have a structure in which the chord length of the free end 116 is greater than the chord length of the middle section 118 and the connecting end 114 of the blade, the wind power that the fan can provide can be further increased, and the applicable range of the fan can be more extensive. The versatility of the fan, while reducing the tip load and the flow of the underflow from the pressure surface 124 to the suction surface 122, suppressing the strength of the tip leakage vortex 120, reducing fan noise, and improving the stability and service life of the fan blade .
在上述任一实施例中,如图1所示,进一步地,由连接端114至自由端116的方向,叶片前缘106的轮廓线逐渐朝向轮毂102的转动方向的前方延伸。In any of the above embodiments, as shown in FIG. 1, further, from the connecting end 114 to the free end 116, the contour line of the leading edge 106 of the blade gradually extends toward the front of the rotation direction of the hub 102.
在该实施例中,由连接端114至自由端116的方向,通过将叶片前缘106的轮廓线设置为逐渐朝向轮毂102的转动方向延伸的形式,即形成前弯的结构,可以使扇叶适应复杂的叶片前缘气流,并降低与其他叶片所产生的干涉,进一步降低了风扇噪音。In this embodiment, in the direction from the connecting end 114 to the free end 116, the contour line of the leading edge 106 of the blade is set to gradually extend toward the rotation direction of the hub 102, that is, a forward-curved structure is formed. It adapts to the complicated airflow at the leading edge of the blade and reduces interference with other blades, further reducing fan noise.
进一步地,如图6所示,随着半径R增大,第一连线a与第二连线b形成的夹角先增大后减小之后,又增大。即将叶片尾缘108的轮廓线设置成多处弯曲结构,且由叶片104的连接端114至自由端116之间夹角的大小发生了至少两次拐点,进而通过这样的曲线设置实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低了噪声,同时泄漏流量的降低提高了风扇效率。Further, as shown in FIG. 6, as the radius R increases, the angle formed by the first line a and the second line b first increases, then decreases, and then increases. That is, the contour line of the trailing edge 108 of the blade is set into a plurality of curved structures, and the angle between the connecting end 114 and the free end 116 of the blade 104 has at least two inflection points, and the lowering of the blade is achieved through such a curve setting. The top load and the flow of the underflow from the pressure surface to the suction surface suppress the strength of the tip leakage vortex and reduce the noise. At the same time, the reduction of the leakage flow improves the fan efficiency.
实施例四Embodiment four
根据本申请的第三方面,如图7、图8、图9、图10所示,还提出了一种风机200,包括:第一级扇叶202,第一级扇叶202包括如上述任一实 施例的扇叶100、第二级扇叶204;驱动组件,驱动组件与第一级扇叶202和第二级扇叶204相连接,其中,第一级扇叶202和第二级扇叶204的转动方向相反,第一级扇叶202为上游扇叶,第二级扇叶204为下游扇叶;沿第一级扇叶的转动方向,第一级扇叶的叶片的叶片前缘位于叶片尾缘的前方。According to the third aspect of the present application, as shown in FIG. 7, FIG. 8, FIG. 9, and FIG. 10, a fan 200 is also proposed, including: a first stage fan blade 202, the first stage fan blade 202 includes any of the above The fan blade 100 and the second-stage fan blade 204 of an embodiment; a drive assembly, which is connected to the first-stage fan blade 202 and the second-stage fan blade 204, wherein the first-stage fan blade 202 and the second-stage fan The direction of rotation of the blades 204 is opposite, the first-stage fan blade 202 is the upstream fan blade, and the second-stage fan blade 204 is the downstream fan blade; along the rotation direction of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade Located in front of the trailing edge of the blade.
在该实施例中,驱动组件与第一级扇叶202和第二级扇叶204相连接,并使第一级扇叶202和第二级扇叶204的转动方向相反,进而实现了二级风扇的对旋,能提供更高的风压,具体如图1和图8中的箭头分别示出了第一级扇叶202和第二级扇叶204的转动方向。进一步地,沿气流的来流方向,位于前方的第一级扇叶202是上游扇叶,位于后方的第二级扇叶204是下游扇叶。其中,第一级扇叶202因包括上述任一实施例的扇叶100,沿第一级扇叶的转动方向,第一级扇叶的叶片的叶片前缘位于叶片尾缘的前方,进而实现了降低叶顶载荷及从压力面到吸力面的潜流的流量,抑制了叶顶泄漏涡的强度,降低自身因叶顶泄漏涡产生的噪音的同时也降低了叶顶泄漏涡与第二级扇叶204所产生的干涉作用而产生的噪音,避免了因较高压力脉动而形成的高噪音问题,同时泄漏流量的降低也带来了两级扇叶损失的机械能减少,提高了风机效率,进一步地,此风机也避免了因泄漏涡带来的高载荷而对扇叶自身结构造成损伤,提升了风机的使用稳定性及使用寿命。In this embodiment, the drive assembly is connected with the first-stage fan blade 202 and the second-stage fan blade 204, and the rotation direction of the first-stage fan blade 202 and the second-stage fan blade 204 are opposite, thereby realizing the second-stage fan blade. The counter-rotation of the fan can provide a higher wind pressure. Specifically, the arrows in FIG. 1 and FIG. 8 respectively show the direction of rotation of the first-stage fan blade 202 and the second-stage fan blade 204. Further, along the direction of the airflow, the first-stage fan blade 202 located in the front is an upstream fan blade, and the second-stage fan blade 204 located in the rear is a downstream fan blade. Among them, since the first stage fan blade 202 includes the fan blade 100 of any of the above embodiments, along the rotation direction of the first stage fan blade, the leading edge of the blade of the first stage fan blade is located in front of the trailing edge of the blade, thereby realizing It reduces the tip load and the flow of the underflow from the pressure surface to the suction surface, suppresses the strength of the tip leakage vortex, reduces the noise generated by the tip leakage vortex, and also reduces the tip leakage vortex and the second stage fan The noise generated by the interference produced by the blade 204 avoids the problem of high noise caused by higher pressure pulsation. At the same time, the reduction of leakage flow also reduces the mechanical energy loss of the two-stage fan blade, which improves the efficiency of the fan. Ground, the fan also avoids damage to the structure of the fan blade due to the high load caused by the leakage vortex, and improves the stability and service life of the fan.
进一步地,如图8、图9所示,第二级扇叶204包括如上述任一技术方案中的扇叶100;其中,沿第二级扇叶的转动方向,第二级扇叶的扇叶的叶片前缘位于叶片尾缘的前方。Further, as shown in FIGS. 8 and 9, the second-stage fan blade 204 includes the fan blade 100 in any of the above technical solutions; wherein, along the rotation direction of the second-stage fan blade, the fan of the second-stage fan blade The leading edge of the leaf is located in front of the trailing edge of the leaf.
在该实施例中,因第二级扇叶204包括上述任一实施例的扇叶100,因此具有该扇叶的全部有益效果,在此不再赘述。In this embodiment, since the second-stage fan blade 204 includes the fan blade 100 of any one of the above embodiments, it has all the beneficial effects of the fan blade, and will not be repeated here.
进一步地,如图7所示,一个实施例中驱动组件包括:电机206;第一输出轴208,第一输出轴208与电机206相连接,第一输出轴208的输出端与第一级扇叶202相连接,第一输出轴208具有轴向通孔;第二输出轴210,第二输出轴210穿设于通孔,第二输出轴210的一端与电机206相连接,第二输出轴210的另一端与第二级扇叶204相连接;其中,第一 输出轴208和第二输出轴210的转动方向相反。Further, as shown in FIG. 7, the drive assembly in one embodiment includes: a motor 206; a first output shaft 208, the first output shaft 208 is connected to the motor 206, and the output end of the first output shaft 208 is connected to the first stage fan The blades 202 are connected, the first output shaft 208 has an axial through hole; the second output shaft 210, the second output shaft 210 passes through the through hole, one end of the second output shaft 210 is connected to the motor 206, and the second output shaft The other end of 210 is connected with the second-stage fan blade 204; wherein, the rotation directions of the first output shaft 208 and the second output shaft 210 are opposite.
在该实施中,驱动组件包括电机206、第一输出轴208、第二输出轴210,具体地,第一输出轴208一端与电机206相连,输出端与第一级扇叶202相连,使电机206的动力传递给第一级扇叶202,第二输出轴210通过嵌套连接的方式穿设于第一输出轴208的轴向通孔中,第二输出轴210一端与电机206相连,输出端与第二级扇叶204相连,使电机206的动力传递给第二级扇叶204,并令其朝与第一级扇叶202旋转方向相反的方向进行旋转,使二级扇叶形成对旋,提供更高的风压。In this implementation, the drive assembly includes a motor 206, a first output shaft 208, and a second output shaft 210. Specifically, one end of the first output shaft 208 is connected to the motor 206, and the output end is connected to the first-stage fan blade 202, so that the motor The power of 206 is transmitted to the first-stage fan blade 202, the second output shaft 210 is inserted into the axial through hole of the first output shaft 208 through a nested connection, and one end of the second output shaft 210 is connected to the motor 206 to output The end is connected to the second-stage fan blade 204, so that the power of the motor 206 is transmitted to the second-stage fan blade 204, and it is rotated in the direction opposite to the rotation direction of the first-stage fan blade 202, so that the second-stage fan blades form a pair of Spin to provide higher wind pressure.
进一步地,又一个实施例中,驱动组件包括:第一电机;第一输出轴,第一输出轴与第一电机相连接,第一输出轴的输出端与第一级扇叶相连接;第二电机;第二输出轴,第二输出轴与第二电机相连接,第二输出轴的输出端与第二级扇叶相连接;其中,第一输出轴和第二输出轴的转动方向相反。具体地,第一输出轴的一端与第一电机相连,输出端与第一级扇叶相连,使第一电机的动力传递给第一级扇叶令其旋转,第二输出轴的一端与第二电机相连,输出端与第二级扇叶相连,并令其朝与第一级扇叶旋转方向相反的方向进行旋转,使二级扇叶形成对旋,提供更高的风压,且通过两台电机分别控制个扇叶的方式模块化强,更加容易实现。Further, in another embodiment, the drive assembly includes: a first motor; a first output shaft, the first output shaft is connected to the first motor, and the output end of the first output shaft is connected to the first stage fan blade; Two motors; the second output shaft, the second output shaft is connected with the second motor, and the output end of the second output shaft is connected with the second stage fan blade; wherein the rotation directions of the first output shaft and the second output shaft are opposite . Specifically, one end of the first output shaft is connected to the first motor, and the output end is connected to the first-stage fan blade, so that the power of the first motor is transmitted to the first-stage fan blade to rotate it, and one end of the second output shaft is connected to the first stage fan blade. The two motors are connected, and the output end is connected with the second-stage fan blade, and it is rotated in the direction opposite to the first-stage fan blade rotation direction, so that the second-stage fan blade forms a counter-rotation to provide higher wind pressure and pass The way that two motors control each fan separately is modular and easier to implement.
进一步地,在该实施例中,空调室外机还包括第一电机支架,风机的第一电机设置于第一电机支架上;第二电机支架,风机的第二电机设置于第二电机支架上。通过将风机的第一电机设置于第一电机支架上,风机的第二电机设置于第二电机支架上,实现了风机的两个电机固定安装在空调室外机上,不会发生相对移动,进而实现了风机与空调室外机的装配。Further, in this embodiment, the outdoor unit of the air conditioner further includes a first motor support, the first motor of the fan is arranged on the first motor support; and the second motor support, the second motor of the fan is arranged on the second motor support. By arranging the first motor of the fan on the first motor support and the second motor of the fan on the second motor support, it is realized that the two motors of the fan are fixedly installed on the outdoor unit of the air conditioner without relative movement. The assembly of the fan and the outdoor unit of the air conditioner.
进一步地,如图10所示,沿第一级扇叶的转动轴线方向对风机进行投影,在投影面内第一级扇叶202的叶片的叶片尾缘轮廓线108与第二级扇叶204的叶片的叶片前缘106的轮廓线的交叉夹角大于20°。Further, as shown in FIG. 10, the fan is projected along the direction of the axis of rotation of the first-stage fan blade, and the trailing edge contour line 108 of the blade of the first-stage fan blade 202 and the second-stage fan blade 204 are in the projection plane. The intersection angle of the contour lines of the blade leading edge 106 of the blade is greater than 20°.
在该实施例中,沿第一级扇叶的转动轴线方向对风机进行投影,在投影面内,通过将第一级扇叶202的叶片对应的叶片尾缘轮廓线108与第二级扇叶204的叶片对应的叶片前缘106轮廓线的交叉夹角大于20°布置,可以降低第一级扇叶202的叶片尾缘108和第二级扇叶204的叶片前缘106 的流动相位干涉,以降低干涉噪音。具体地,交叉夹角指的是处于交叉状态的第一级扇叶202对应的叶片尾缘轮廓线108与第二级扇叶204对应的叶片前缘106轮廓线的切线之间形成的夹角。In this embodiment, the fan is projected along the direction of the axis of rotation of the first-stage fan blade. The intersection angle of the outline of the leading edge 106 of the blade corresponding to the blade of 204 is greater than 20°, which can reduce the flow phase interference between the trailing edge 108 of the first-stage fan blade 202 and the leading edge 106 of the second-stage fan blade 204. To reduce interference noise. Specifically, the intersection angle refers to the angle formed between the contour line 108 of the trailing edge of the blade corresponding to the first stage fan blade 202 and the tangent to the contour line of the leading edge 106 of the second stage fan blade 204 corresponding to the cross state. .
实施例五Embodiment five
根据本申请的第四方面,如图11所示,还提出了一种空调室外机300,包括:壳体302,壳体设置有出风口304;导风圈306,设置于出风口304处;以及如上述任一技术方案的风机200,风机200设置于壳体302上,位于导风圈306内。According to the fourth aspect of the present application, as shown in FIG. 11, an outdoor unit 300 of an air conditioner is also proposed, including: a housing 302 provided with an air outlet 304; an air guide ring 306 arranged at the air outlet 304; As well as the fan 200 of any of the above technical solutions, the fan 200 is disposed on the housing 302 and located in the air guide ring 306.
在该实施例中,因包括上述任一技术方案的风机200,因此具有该风机200的全部有益效果,在此不再赘述。In this embodiment, since the fan 200 of any of the above technical solutions is included, it has all the beneficial effects of the fan 200, which will not be repeated here.
进一步地,空调室外机还包括第三级扇叶(图中未示出),第三级扇叶设置于导风圈306上,沿导风圈306的内圈周侧分布。Furthermore, the outdoor unit of the air conditioner further includes a third-stage fan blade (not shown in the figure), and the third-stage fan blade is arranged on the wind guide ring 306 and distributed along the inner circumference of the wind guide ring 306.
在该实施例中,通过在空调室外机300设置第三级扇叶,可以进一步提升风机压力,使室外机可应用的范围更加广泛,提升了空调室外机的通用性。In this embodiment, by providing the third-stage fan blades in the outdoor unit 300 of the air conditioner, the pressure of the fan can be further increased, the applicable range of the outdoor unit is wider, and the versatility of the outdoor unit of the air conditioner is improved.
进一步地,第三级扇叶(图中未示出)位于第一级扇叶202和第二级扇叶204之间;和/或第三级扇叶位于第一级扇叶202和出风口304的进口端之间;第三级扇叶位于第二级扇叶204和出风口304的出口端之间。Further, the third-stage fan blade (not shown in the figure) is located between the first-stage fan blade 202 and the second-stage fan blade 204; and/or the third-stage fan blade is located between the first-stage fan blade 202 and the air outlet Between the inlet end of 304; the third-stage fan blade is located between the second-stage fan blade 204 and the outlet end of the air outlet 304.
在该实施例中,第三级扇叶可以设置于风机200内多种位置,可以进一步提升风机压力,且第一级扇叶202与第二级扇叶204包括上述任一实施例的扇叶100,因此具有该扇叶的全部有益效果,在此不再赘述。In this embodiment, the third-stage fan blades can be arranged in various positions in the fan 200 to further increase the fan pressure, and the first-stage fan blades 202 and the second-stage fan blades 204 include the fan blades of any of the above embodiments. 100. Therefore, it has all the beneficial effects of the fan blade, which will not be repeated here.
进一步地,第三级扇叶可以是静叶,也可以为具有上述任一实施例的扇叶的动态叶片。Further, the third-stage fan blades may be static blades or dynamic blades having the fan blades of any of the above embodiments.
具体实施例Specific embodiment
本实施例中,提供了一种风扇结构,如图7至图10所示,风扇结构具体为对旋风扇结构,包括:电机206、第一级扇叶202、第二级扇叶204、电机206伸出两根内外嵌套的主轴,分别为第一输出轴208和第二输出轴210,带动风扇旋转的两根轴的设计旋向相反,两级扇叶通过主轴和扇叶内孔配合传递扭矩,轴向通过锁紧螺母锁定轴向位置。In this embodiment, a fan structure is provided. As shown in FIGS. 7 to 10, the fan structure is specifically a counter-rotating fan structure, including: a motor 206, a first-stage fan blade 202, a second-stage fan blade 204, and a motor 206 extends two inner and outer main shafts, namely the first output shaft 208 and the second output shaft 210. The rotation directions of the two shafts that drive the fan are opposite. The two-stage fan blades are matched with the inner holes of the fan blades The torque is transmitted, and the axial position is locked by the lock nut in the axial direction.
图1给出了风机200的第一级扇叶202的结构图,主要包括:绕中心轴的多个周向排布叶片104和轮毂102。叶片104按气流方向分为叶片前缘(即叶片前缘106)和叶片尾缘(即叶片尾缘108),按叶片尾缘沿着叶高增加方向分为叶根区域(即连接端114)、叶中段118和叶顶区域(即自由端116),并定义叶片尾缘包角β为叶片尾缘与轮毂102的交点与轴心的第一连线和以轮毂102的轴心为圆心,半径为R的一个圆与尾缘轮廓线的交点与轮毂102的轴心之间的第二连线形成的夹角β。Fig. 1 shows a structural diagram of the first-stage fan blade 202 of the fan 200, which mainly includes a plurality of circumferentially arranged blades 104 and a hub 102 around a central axis. The blade 104 is divided into the leading edge of the blade (ie, the leading edge of the blade 106) and the trailing edge of the blade (ie the trailing edge of the blade 108) according to the airflow direction, and the root region (ie the connecting end 114) is divided into the root region (ie the connecting end 114) according to the trailing edge of the blade along the direction of the increase in the height of the blade. , The middle section of the blade 118 and the tip area (i.e. the free end 116), and define the trailing edge wrap angle β of the blade as the first line between the intersection of the trailing edge of the blade and the hub 102 and the axis and the axis of the hub 102 as the center of the circle, The angle β formed by the intersection of a circle with a radius R and the contour line of the trailing edge and the axis of the hub 102.
如图1至图4所示,该叶片104具有以下结构特征,首先,如图1所示,沿轮毂102的转动轴线方向对扇叶的投影示意图,叶片104的前缘沿着轮毂的转动方向往前延伸,形成前弯的结构以适应复杂的前缘气流。As shown in FIGS. 1 to 4, the blade 104 has the following structural features. First, as shown in FIG. Extend forward to form a forward-curved structure to adapt to the complicated front-edge airflow.
其次,叶片尾缘型线构造形成的尾缘包角β具有如图3所示的特征,尾缘包角β与半径R与叶顶至轴心的距离R2的比值之间的关系示意图。如图所示,在小半径处尾缘包角β角较小,随着半径R增加,β角度逐渐增加,接近上半部约60%至90%叶高区间出现拐点,当直径进一步增加时尾缘线包角β角出现下降。这种设计构造形成了如图1所示的尾缘轮廓线出现勺子型的结构。Secondly, the trailing edge wrap angle β formed by the blade trailing edge profile structure has the characteristics shown in FIG. As shown in the figure, the trailing edge wrap angle β angle is small at a small radius. As the radius R increases, the β angle gradually increases, and an inflection point appears near the upper half of the leaf height interval of about 60% to 90%. When the diameter further increases The trailing edge line wrap angle β angle appears to decrease. This design structure forms a spoon-shaped structure as shown in Figure 1 on the trailing edge contour line.
最后,叶片104被不同半径的同心圆所截取的弧线对应的叶片弦长从自由端116开始,随着半径R减小弦长迅速降低。随后又随半径R减小叶片104弦长又出现增加。叶片弦长指的是以轮毂轴心为圆心,半径为R的圆对扇叶进行轴向截面,叶片被该圆截面处对应的弧形所对应的弦长。Finally, the chord length of the blade corresponding to the arcs intercepted by concentric circles of different radii of the blade 104 starts from the free end 116, and the chord length decreases rapidly as the radius R decreases. Then, as the radius R decreases, the chord length of the blade 104 increases again. The blade chord length refers to the axial section of the fan blade by a circle with the hub axis as the center and the radius R, and the blade chord length corresponding to the arc at the circular section.
这种设计技术上主要从以下方面来考虑,气流经过第一级扇叶202时,由于压力面124和吸力面122分别具有高压和低压的特征。在叶片顶部形成从压力面124到吸力面122的潜流。并从叶片前缘开始形成叶顶泄漏涡120,如图4所示。带有导风圈时叶顶泄漏涡120由于导风圈的刮切作用,泄漏涡脱离叶片,第一级扇叶202的叶顶泄漏涡120往下游发展,和第二级扇叶204的前缘进行干涉,产生较强的气动噪音。为了减小叶顶泄漏涡120带来的较强的气动噪音,图1所示的叶片结构的前缘较长的弦长设计大于中上部分其它半径弦长设计以及尾缘包角β如图3所示的特殊设计,可以显著降低叶顶载荷,降低由从压力面124到吸力面122的潜流的流量, 并对叶顶泄漏涡120的强度起到抑制作用。其带来的效果除了第一级扇叶202的泄漏涡强度的下降,和第二级扇叶204的叶片前缘106的干涉作用也得到抑制,进而带来该对旋风扇的低噪声特性。同时泄漏流量的下降也会带来风扇效率的提高。This design technology is mainly considered from the following aspects. When the airflow passes through the first-stage fan blade 202, the pressure surface 124 and the suction surface 122 have the characteristics of high pressure and low pressure, respectively. An underflow from the pressure surface 124 to the suction surface 122 is formed at the top of the blade. And the tip leakage vortex 120 is formed from the leading edge of the blade, as shown in FIG. 4. With the air guide ring, the tip leakage vortex 120 is separated from the blade due to the scraping effect of the air guide ring. The tip leakage vortex 120 of the first stage fan blade 202 develops downstream, and the front of the second stage fan blade 204 The edge interferes and produces strong aerodynamic noise. In order to reduce the strong aerodynamic noise caused by the tip leakage vortex 120, the longer chord length design of the leading edge of the blade structure shown in Fig. 1 is larger than the other radius chord length design of the upper middle part and the trailing edge wrap angle β as shown in the figure. The special design shown in 3 can significantly reduce the tip load, reduce the flow of the underflow from the pressure surface 124 to the suction surface 122, and inhibit the strength of the tip leakage vortex 120. In addition to the reduction of the leakage vortex intensity of the first-stage fan blade 202, the effect brought about by this is also suppressed by the interference effect of the blade leading edge 106 of the second-stage fan blade 204, thereby bringing about the low-noise characteristics of the counter-rotating fan. At the same time, the decrease in leakage flow will also increase the efficiency of the fan.
图8和图9给出了第二级扇叶204的结构图,和第一级扇叶202一样,第二级扇叶204的前缘从轴向看沿着旋转方向往前延伸,这种设计主要考虑和第一级扇叶202的匹配。第一级扇叶202和第二级扇叶204的旋转方向相反,而第一级扇叶202的尾缘总体也是沿着旋转方向往前延伸。因此设计了如图10尽可能大的第一级扇叶202的尾缘和第二级扇叶204的前缘的交叉角度,通常大于20°。这种设计同样也可以降低第一级扇叶202的尾缘和第二级扇叶204的前缘的流动相位干涉,降低干涉噪音。第二级扇叶204的尾缘和第一级扇叶202的尾缘一样,也具有如图3一样的尾缘包角特征。在小半径处尾缘包角β较小,随着半径增加逐渐增加,接近上半部约60%至90%叶高区间出现拐点,当直径进一步增加时尾缘包角β角出现下降。这种设计构造形成了如图8所示的下游扇叶尾缘线也出现勺子型的结构。并且第二级扇叶204弦长从自由端116开始,随着半径减小弦长迅速降低,随半径减小弦长又出现增加。这种结构设计同样可以降低第二级扇叶204的叶顶泄漏涡120强度,降低风机200两级流动干涉产生气动噪声并提高效率。Figures 8 and 9 show the structure of the second-stage fan blade 204. Like the first-stage fan blade 202, the front edge of the second-stage fan blade 204 extends forward along the direction of rotation when viewed from the axial direction. The design mainly considers the matching with the first-stage fan blade 202. The rotation directions of the first-stage fan blade 202 and the second-stage fan blade 204 are opposite, and the trailing edge of the first-stage fan blade 202 generally extends forward along the rotation direction. Therefore, the crossing angle of the trailing edge of the first-stage fan blade 202 and the leading edge of the second-stage fan blade 204 is designed to be as large as possible as shown in FIG. 10, which is usually greater than 20°. This design can also reduce the flow phase interference between the trailing edge of the first-stage fan blade 202 and the leading edge of the second-stage fan blade 204, and reduce interference noise. The trailing edge of the second-stage fan blade 204 is the same as the trailing edge of the first-stage fan blade 202, and has the same characteristics of the trailing edge wrap angle as shown in FIG. 3. At a small radius, the trailing edge wrap angle β is small, and gradually increases as the radius increases. An inflection point appears near the upper half of about 60% to 90% of the leaf height. When the diameter further increases, the trailing edge wrap angle β angle decreases. This design structure forms a spoon-shaped structure as shown in Fig. 8 on the trailing edge of the downstream fan blade. And the chord length of the second-stage fan blade 204 starts from the free end 116, the chord length decreases rapidly as the radius decreases, and the chord length increases again as the radius decreases. This structural design can also reduce the strength of the tip leakage vortex 120 of the second-stage fan blade 204, reduce the aerodynamic noise generated by the two-stage flow interference of the fan 200, and improve the efficiency.
进一步地,对旋风扇并不局限于二级对旋,还可以设置有三级及以上级数的对旋,每级扇叶均可以包括上述实施例的扇叶100。Further, the counter-rotating fan is not limited to the two-stage counter-rotation, and can also be provided with three-stage or more counter-rotation, and each stage of the fan blade may include the fan blade 100 of the above-mentioned embodiment.
通过本申请提出的一种对旋风扇低噪声的叶片结构设计方案,可带来以下主要有益效果:The low-noise blade structure design of a counter-rotating fan proposed in this application can bring about the following main beneficial effects:
首先本申请的技术方案采用尾缘包角β具有如图3所示的特征设计,在接近上半部约60%至90%叶高区间出现拐点,构造出尾缘线形成勺子型的结构,这种设计带来最大的好处是将叶片的载荷集中在上半部约60%至90%叶高,而在90%以上叶高型线采用较低的载荷,叶顶区域的弦长的长度较长。叶顶区域弦长较长可以降低叶顶区域叶片两侧的载荷,降低从压力面到吸力面的压差作用产生的叶顶泄漏潜流强度。不仅有利于降低单级 叶顶泄漏涡120产生的噪音,而且也可以将泄漏涡发展的流动与第二级扇叶204叶片的流动干扰降低,带来两级干涉气动噪声的下降。同时叶顶泄漏涡120的降低也带来了两级转子损失减低,风扇效率提升且功耗下降。First of all, the technical solution of the present application adopts the characteristic design of the trailing edge wrap angle β as shown in Fig. 3, and an inflection point appears near the upper half of the leaf height range of about 60% to 90%, and the trailing edge line forms a spoon-shaped structure. The biggest advantage of this design is that the load of the blade is concentrated in the upper half of about 60% to 90% of the blade height, and the blade height profile line uses a lower load above 90%, and the length of the chord length in the tip area Longer. A longer chord length in the tip area can reduce the load on both sides of the blade in the tip area, and reduce the strength of the tip leakage subsurface flow caused by the pressure difference from the pressure surface to the suction surface. Not only is it beneficial to reduce the noise generated by the single-stage tip leakage vortex 120, but it can also reduce the interference between the flow developed by the leakage vortex and the flow of the second-stage fan blade 204, resulting in a reduction in the two-stage interference aerodynamic noise. At the same time, the reduction of the tip leakage vortex 120 also reduces the loss of the two-stage rotor, improves the fan efficiency and reduces the power consumption.
具体地,如图12所示,通过实验获取的本申请提供的风机产生的噪声与现有技术中的风机产生的噪声的试验数据对比图,其中,横坐标为不同转速对应测得实际流量与设定流量值得比值,纵坐标为对应测得噪声值,可以清楚的看到在相同转速的条件下,本申请产生的噪声要明显低于现有技术中风机的噪声。Specifically, as shown in FIG. 12, the experimental data comparison diagram of the noise generated by the fan provided by the present application and the noise generated by the fan in the prior art obtained through experiments, wherein the abscissa is the actual flow rate and the measured actual flow rate corresponding to different rotation speeds. Set the flow value ratio, and the ordinate is the corresponding measured noise value. It can be clearly seen that the noise generated by this application is significantly lower than the noise of the fan in the prior art under the condition of the same rotation speed.
其次本申请的技术方案形成的结构,在上半部约60%至90%的载荷较高,形成勺子状的尾缘结构,可以降低风扇达到同样风量风压水平时的运行转速,因此风扇轮缘速度降低,带来的直接作用效果是风扇的噪声降低。Secondly, the structure formed by the technical solution of the present application has a higher load of about 60% to 90% in the upper half, forming a spoon-shaped trailing edge structure, which can reduce the operating speed of the fan when the fan reaches the same air volume and pressure level, so the fan wheel The direct effect of the reduced edge speed is that the noise of the fan is reduced.
最后两级叶片设计的叶片前缘从轴向看沿着旋转方向往前延伸,形成前弯的结构以适应复杂的前缘气流,降低第一级扇叶202叶片尾缘带来的干涉,有益于改善两级匹配,获得更低噪声的风机200。The leading edge of the last two stages of blade design extends forward along the direction of rotation from the axial view, forming a forward curved structure to adapt to the complicated leading edge airflow, reducing the interference caused by the trailing edge of the first stage fan blade 202, which is beneficial In order to improve the two-stage matching, the fan 200 with lower noise is obtained.
进一步地,本申请的提供的对旋风扇不仅仅可以应用于中央空调外机,其它场景比如家用空调外机、家用空调内机等产生空气输送的实施场景同样适用。Further, the counter-rotating fan provided in the present application can not only be applied to the outdoor unit of a central air conditioner, but also applicable to other scenarios such as an outdoor unit of a household air conditioner, an inner unit of a household air conditioner, etc., which generate air delivery.
本申请的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of the present application, the term "plurality" refers to two or more than two, unless clearly defined otherwise, the orientation or positional relationship indicated by the terms "upper", "lower", etc. are those based on the attached drawings. The relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application; the term "connected" "," "installation", "fixed", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. . For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本申请中,对上述术 语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this application, the descriptions of the terms "one embodiment", "some embodiments", "specific embodiments", etc. mean that specific features, structures, materials, or characteristics described in conjunction with the embodiment or examples are included in this application In at least one embodiment or example. In this application, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the application, and are not used to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (17)

  1. 一种扇叶,其中,包括:A fan blade, which includes:
    轮毂;Wheel hub
    叶片,所述叶片设置于所述轮毂上,沿所述轮毂的转动方向,所述叶片包括分别位于所述叶片两侧的叶片前缘和叶片尾缘;A blade, the blade is arranged on the hub, and along the rotation direction of the hub, the blade includes a blade leading edge and a blade trailing edge respectively located on both sides of the blade;
    其中,沿所述轮毂的径向方向,所述叶片尾缘的轮廓线包括第一弯部和第二弯部,所述第一弯部向远离所述叶片前缘的一侧凸起,所述第二弯部朝向所述叶片前缘的一侧凸起。Wherein, along the radial direction of the hub, the contour line of the trailing edge of the blade includes a first bend and a second bend, and the first bend is convex toward a side away from the leading edge of the blade, so The second bent portion protrudes toward one side of the front edge of the blade.
  2. 根据权利要求1所述的扇叶,其中,所述叶片包括:The fan blade according to claim 1, wherein the blade comprises:
    自由端;Free end
    连接端,所述连接端与所述轮毂相连接;A connecting end, the connecting end is connected to the hub;
    叶中段,所述叶中段位于所述连接端和所述自由端之间;The middle section of the leaf, the middle section of the leaf is located between the connecting end and the free end;
    其中,所述叶片的所述自由端位置的弦长大于所述叶中段和所述连接端位置的弦长。Wherein, the chord length of the free end position of the blade is greater than the chord length of the middle section of the blade and the connection end position.
  3. 根据权利要求2所述的扇叶,其中,The fan blade according to claim 2, wherein:
    由所述连接端至所述自由端的方向,所述叶片前缘的轮廓线朝向所述轮毂的转动方向的前方延伸。From the connecting end to the free end, the contour line of the leading edge of the blade extends toward the front of the rotation direction of the hub.
  4. 根据权利要求2或3所述的扇叶,其中,The fan blade according to claim 2 or 3, wherein:
    沿所述连接端至所述自由端的方向,所述叶片尾缘的轮廓线还包括第三弯部,所述第三弯部与所述第二弯部相连接,所述第三弯部向远离所述叶片前缘的一侧凸起。Along the direction from the connecting end to the free end, the contour line of the trailing edge of the blade further includes a third bend, the third bend is connected to the second bend, and the third bend is directed toward The side away from the leading edge of the blade is convex.
  5. 一种扇叶,其中,A fan blade in which,
    轮毂;Wheel hub
    叶片,所述叶片设置于所述轮毂上,沿所述轮毂的转动方向,所述叶片包括分别位于所述叶片两侧的叶片前缘和叶片尾缘;A blade, the blade is arranged on the hub, and along the rotation direction of the hub, the blade includes a blade leading edge and a blade trailing edge respectively located on both sides of the blade;
    其中,沿所述叶片尾缘与所述轮毂的交点与所述轮毂的轴心之间的第一连线,以所述轮毂的轴心为圆心,半径为R的圆与所述叶片尾缘的交点与所述轮毂的轴心之间的第二连线,随着所述半径R的增大,所述第一连线与所述 第二连线形成的夹角先增大后减小;Wherein, along the first line between the intersection of the trailing edge of the blade and the hub and the axis of the hub, a circle with a radius of R and the axis of the hub is the center of the circle and the trailing edge of the blade The second line between the intersection point of and the axis of the hub, as the radius R increases, the angle formed by the first line and the second line first increases and then decreases ;
    所述半径R的取值大于所述轮毂的半径,小于所述叶片的自由端至所述轴心的距离。The value of the radius R is larger than the radius of the hub and smaller than the distance from the free end of the blade to the shaft center.
  6. 根据权利要求5所述的扇叶,其中,The fan blade according to claim 5, wherein:
    所述叶片包括连接端和所述自由端,所述连接端与所述轮毂相连接;The blade includes a connecting end and the free end, and the connecting end is connected with the hub;
    所述夹角先增大后减小的拐点位于所述叶片的叶高的60%至90%区间内;The inflection point at which the included angle first increases and then decreases is located in an interval of 60% to 90% of the blade height of the blade;
    其中,所述叶高为沿所述轮毂的径向,所述连接端至所述自由端之间的距离。Wherein, the blade height is the distance between the connecting end and the free end along the radial direction of the hub.
  7. 根据权利要求6所述的扇叶,其中,The fan blade according to claim 6, wherein:
    由所述自由端至所述连接端方向,随着所述半径R的减小,与所述半径R位置的所述叶片的弦长先减小再增加。From the free end to the connecting end, as the radius R decreases, the chord length of the blade at the position of the radius R first decreases and then increases.
  8. 根据权利要求6所述的扇叶,其中,所述叶片还包括:The fan blade according to claim 6, wherein the blade further comprises:
    叶中段,所述叶中段位于所述连接端和所述自由端之间;The middle section of the leaf, the middle section of the leaf is located between the connecting end and the free end;
    其中,所述叶片的所述自由端位置的弦长大于所述叶中段和所述连接端位置的弦长。Wherein, the chord length of the free end position of the blade is greater than the chord length of the middle section of the blade and the connection end position.
  9. 根据权利要求6至8中任一项所述的扇叶,其中,The fan blade according to any one of claims 6 to 8, wherein:
    由所述连接端至所述自由端的方向,所述叶片前缘的轮廓线朝向所述轮毂的转动方向的前方延伸。From the connecting end to the free end, the contour line of the leading edge of the blade extends toward the front of the rotation direction of the hub.
  10. 根据权利要求5至8中任一项所述的扇叶,其中,The fan blade according to any one of claims 5 to 8, wherein:
    随着所述半径R增大,所述第一连线与所述第二连线形成的夹角先增大后减小之后,又增大。As the radius R increases, the angle formed by the first line and the second line first increases, then decreases, and then increases.
  11. 一种风机,其中,包括:A fan, which includes:
    第一级扇叶,所述第一级扇叶包括如权利要求1至4中任一项所述的扇叶或如权利要求5至10中任一项所述的扇叶;The first-stage fan blade, the first-stage fan blade includes the fan blade according to any one of claims 1 to 4 or the fan blade according to any one of claims 5 to 10;
    第二级扇叶;Second stage fan blades;
    驱动组件,所述驱动组件与所述第一级扇叶和所述第二级扇叶相连接;A drive assembly, the drive assembly is connected with the first-stage fan blade and the second-stage fan blade;
    其中,所述第一级扇叶和所述第二级扇叶的转动方向相反,所述第一级扇叶为上游扇叶,所述第二级扇叶为下游扇叶;Wherein, the rotation directions of the first-stage fan blade and the second-stage fan blade are opposite, the first-stage fan blade is an upstream fan blade, and the second-stage fan blade is a downstream fan blade;
    沿所述第一级扇叶的转动方向,所述第一级扇叶的所述叶片的所述叶片前 缘位于所述叶片尾缘的前方。In the direction of rotation of the first-stage fan blade, the leading edge of the blade of the first-stage fan blade is located in front of the trailing edge of the blade.
  12. 根据权利要求11所述的风机,其中,The fan according to claim 11, wherein:
    所述第二级扇叶包括如权利要求1至4中任一项所述的扇叶或如权利要求5至10中任一项所述的扇叶;The second-stage fan blade includes the fan blade according to any one of claims 1 to 4 or the fan blade according to any one of claims 5 to 10;
    其中,沿所述第二级扇叶的转动方向,所述第二级扇叶的所述叶片的所述叶片前缘位于所述叶片尾缘的前方。Wherein, along the rotation direction of the second-stage fan blade, the leading edge of the blade of the second-stage fan blade is located in front of the trailing edge of the blade.
  13. 根据权利要求12所述的风机,其中,The fan according to claim 12, wherein:
    沿所述第一级扇叶的转动轴线方向对所述风机进行投影,在投影面内所述第一级扇叶的叶片对应的叶片尾缘轮廓线与所述第二级扇叶的叶片对应的叶片前缘轮廓线的交叉夹角大于20°。The fan is projected along the direction of the rotation axis of the first-stage fan blade, and the contour line of the trailing edge of the blade corresponding to the first-stage fan blade in the projection plane corresponds to the blade of the second-stage fan blade The intersection angle of the contour lines of the leading edge of the blade is greater than 20°.
  14. 一种空调室外机,其中,包括:An outdoor unit of an air conditioner, which includes:
    壳体,所述壳体设置有出风口;A housing, the housing is provided with an air outlet;
    导风圈,设置于所述出风口处;以及The air guide ring is arranged at the air outlet; and
    如权利要求11至13中任一项所述的风机,所述风机设置于壳体上,位于所述导风圈内。The fan according to any one of claims 11 to 13, wherein the fan is arranged on the casing and located in the wind guide ring.
  15. 根据权利要求14所述的空调室外机,其中,还包括:The air conditioner outdoor unit according to claim 14, further comprising:
    第三级扇叶,所述第三级扇叶设置于所述导风圈上,沿所述导风圈的内圈周侧分布。The third-stage fan blades are arranged on the air guide ring and distributed along the circumference of the inner ring of the air guide ring.
  16. 根据权利要求15所述的空调室外机,其中,The air conditioner outdoor unit according to claim 15, wherein:
    所述第三级扇叶位于所述第一级扇叶和所述第二级扇叶之间;和/或The third-stage fan blade is located between the first-stage fan blade and the second-stage fan blade; and/or
    所述第三级扇叶位于所述第一级扇叶和所述出风口的进口端之间;和/或The third-stage fan blade is located between the first-stage fan blade and the inlet end of the air outlet; and/or
    所述第三级扇叶位于所述第二级扇叶和所述出风口的出口端之间。The third-stage fan blade is located between the second-stage fan blade and the outlet end of the air outlet.
  17. 一种空调系统,其中,包括:An air conditioning system, which includes:
    如权利要求11至13中任一项所述的风机;或The fan according to any one of claims 11 to 13; or
    如权利要求14至16中任一项所述的空调室外机。The air conditioner outdoor unit according to any one of claims 14 to 16.
PCT/CN2020/129502 2020-06-01 2020-11-17 Fan blade, fan, air conditioner outdoor unit and air conditioner system WO2021243969A1 (en)

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