WO2021243960A1 - Production line for insulating support of power supply rail - Google Patents

Production line for insulating support of power supply rail Download PDF

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Publication number
WO2021243960A1
WO2021243960A1 PCT/CN2020/127910 CN2020127910W WO2021243960A1 WO 2021243960 A1 WO2021243960 A1 WO 2021243960A1 CN 2020127910 W CN2020127910 W CN 2020127910W WO 2021243960 A1 WO2021243960 A1 WO 2021243960A1
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WIPO (PCT)
Prior art keywords
polishing
workbench
control cabinet
electric control
bolts
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PCT/CN2020/127910
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French (fr)
Chinese (zh)
Inventor
荀佃顺
李尧
辛明涛
曹明旺
刘风杰
陈磊
Original Assignee
山东鼎昌复合材料有限公司
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Application filed by 山东鼎昌复合材料有限公司 filed Critical 山东鼎昌复合材料有限公司
Publication of WO2021243960A1 publication Critical patent/WO2021243960A1/en

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0092—Grinding attachments for lathes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • H01B19/04—Treating the surfaces, e.g. applying coatings

Definitions

  • the invention belongs to the technical field of insulation support production lines, and in particular relates to a power supply rail insulation support production line.
  • the present invention provides a power supply rail insulation support production line to solve the need to set up multiple production stations during the production of the power supply rail insulation support in the prior art.
  • the production stations are relatively scattered, which is not conducive to the production process of the insulation support. It also reduces the production efficiency of the insulating support.
  • a power supply rail insulation support production line including a workbench, a support leg, an electric control cabinet, a PLC controller, a compression molding component, a water cooling box, a polishing and polishing component, a painting component and a baffle.
  • the supporting legs are multiple and supported The legs are installed under the workbench; the electric control cabinet is fixed on one side of the workbench by bolts; the PLC controller is fixed on the other side of the workbench by bolts; the compression-molded components are installed above the workbench near the One end of the PLC controller; the baffle is fixed to the end of the workbench close to the electric control cabinet by bolts; the water-cooled box is fixed above the workbench by bolts, and the water-cooled box is located on the side of the compression-molded component close to the electric control cabinet
  • the polishing and polishing components are fixed above the workbench by bolts, and the polishing and polishing components are located on the side of the water-cooled box close to the electric control cabinet; the painting components are installed above the workbench, and the painting components are located on the polishing and polishing components and the block Between the boards.
  • the electric control cabinet is electrically connected to the mains electricity through a wire; the PLC controller is electrically connected to the electric control cabinet through a wire; a placement net is arranged above the inside of the water-cooled box, and the upper end of the water-cooled box adopts an open type ; The upper end of the baffle is higher than the upper end of the painting assembly.
  • the compression molding assembly includes a frame, a hydraulic press, a mounting plate, an upper mold, a backing plate, and a lower mold.
  • the frame is installed above the workbench at one end close to the PLC controller; the hydraulic press is installed in the middle position above the frame , And the lower end of the hydraulic press penetrates below the inner side of the frame; the mounting plate is fixed under the hydraulic press by bolts; the upper mold is fixed at the middle position under the mounting plate by bolts; the backing plate is fixed on the workbench by bolts And the backing plate is located below the upper mold; the lower mold is fixed at the middle position above the backing plate by bolts.
  • the hydraulic press is electrically connected to the electric control cabinet and the PLC controller through wires; the lower end of the upper mold is provided with a plurality of compression molding die heads; the upper end of the lower mold is provided with a plurality of compression molding die openings, and The compression molding die opening of the mold is aligned with the compression molding die head of the upper mold, and a heating mechanism is arranged inside the lower mold, and the heating mechanism of the lower mold is electrically connected to the electric control cabinet and the PLC controller through wires.
  • the polishing and polishing assembly includes a driving motor, a polishing and polishing disc, and a protective shell.
  • the driving motor is fixed under the worktable by bolts, and the driving motor is located on the side of the water-cooled box close to the electric control cabinet.
  • the output shaft of the driving motor penetrates To the top of the worktable; the polishing and grinding disc is installed on the output shaft of the drive motor; the protective shell is fixed above the worktable by bolts, and the protective shell is located on the outside of the polishing and grinding disc.
  • the driving motor is electrically connected to the electric control cabinet and the PLC controller through wires; the polishing and grinding disc is located above the workbench; the protective shell is made of acrylic material, and the upper and lower ends of the protective shell are open, The upper end of the protective shell is located in the middle of the circumference of the polishing and grinding disc.
  • the spray paint assembly includes a box, a liquid inlet pipe, a booster pump, a liquid infusion pipe and a spray head.
  • the box is installed above the workbench, and the box is located between the protective shell and the baffle; the liquid inlet pipe passes through The bolt is fixed on the upper side of the box body close to the PLC controller; the booster pump is fixed on the upper side of the box body by bolts, and the water inlet of the booster pump is connected to the lower part of the box body through a pipe; the infusion pipe is installed Above the side of the box body close to the electric control cabinet; the nozzles are multiple, and the nozzles are evenly installed on the side of the infusion tube close to the electric control cabinet.
  • the liquid inlet pipe is provided with a screw cap, and the liquid inlet pipe communicates with the inside of the box; the booster pump is electrically connected to the electric control cabinet and the PLC controller through wires; The water inlet is connected; the nozzle is communicated with the inside of the infusion tube.
  • the present invention has the following beneficial effects:
  • the arrangement of the compression molding component and the paint spraying component of the present invention includes compression molding components, water cooling box, polishing and polishing components and painting components.
  • the production stations of compression molding, cooling, polishing and polishing are assembled together. Centralized installation is conducive to the transfer during the production process of the insulation support, saves the floor space of the production line, and improves the production efficiency of the insulation support.
  • the compression molding assembly of the present invention is provided with multiple compression molding die heads at the lower end of the upper mold, and multiple compression molding die openings at the upper end of the lower mold.
  • One compression molding action can complete the compression molding of multiple insulating supports Production process, and to ensure the consistency of the quality of the insulation support compression molding, and improve the production quality of the insulation support.
  • a placing net is arranged above the inside of the water-cooled box, and the insulating support is placed on the placing net during cooling to ensure the cooling effect of the insulating support and at the same time facilitate the operator to take and place the insulating support.
  • the baffle of the present invention is provided with a baffle on one side of the paint spraying assembly. During the painting operation, the baffle acts as a barrier to the paint liquid, so as to prevent the paint liquid from being scattered on the site and causing pollution to the environment, which is convenient for subsequent on-site inspections. clean.
  • Figure 1 is a schematic diagram of the structure of the present invention.
  • Figure 2 is a schematic view of the structure of the compression molded component of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the polishing and polishing assembly of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the spray paint assembly of the present invention.
  • the present invention provides a power supply rail insulation support production line, which includes a workbench 1, a support leg 2, an electric control cabinet 3, a PLC controller 4, a compression molding component 5, a water cooling box 6, a polishing and polishing component 7, a painting component 8 and a baffle 9.
  • the supporting legs 2 are multiple, and the supporting legs 2 are installed under the workbench 1; the electric control cabinet 3 is fixed on one side of the workbench 1 by bolts; the PLC controller 4 is fixed on the workbench 1 by bolts.
  • the other side of the workbench 1; the compression-molded assembly 5 is installed above the workbench 1 at one end close to the PLC controller 4; the baffle 9 is fixed on the workbench 1 at one end close to the electric control cabinet 3 by bolts;
  • the water-cooled box 6 is fixed above the worktable 1 by bolts, and the water-cooled box 6 is located on the side of the compression-molded component 5 close to the electric control cabinet 3;
  • the component 7 is located on the side of the water-cooled box 6 close to the electric control cabinet 3;
  • the electric control cabinet 3 is electrically connected to the mains electricity through wires; the PLC controller 4 is electrically connected to the electric control cabinet 3 through wires;
  • the upper end adopts an open type; the upper end of the baffle 9 is higher than the upper end of the painting assembly 8.
  • the compression molding assembly 5 includes a frame 51, a hydraulic press 52, a mounting plate 53, an upper mold 54, a backing plate 55, and a lower mold 56.
  • the lower end of the upper mold 54 is provided with a plurality of compression mold heads, and the upper end of the lower mold 56 is provided.
  • One compression molding action can complete the compression molding production process of multiple insulation brackets, and the consistency of the compression molding quality of the insulation bracket is guaranteed, and the production quality of the insulation bracket is improved.
  • the polishing and polishing assembly 7 includes a driving motor 71, a polishing and polishing disk 72 and a protective shell 73.
  • the driving motor 71 drives the polishing and polishing disk 72 to rotate to perform polishing and polishing operations on the insulating support.
  • the protective shell 73 plays a protective role to improve the polishing and polishing components. 7 safety performance.
  • the paint spray assembly 8 includes a tank 81, a liquid inlet pipe 82, a booster pump 83, a liquid infusion tube 84 and a spray head 85.
  • the booster pump 83 transports the paint in the tank 81 to the liquid infusion tube 84, and the spray head 85 Insulating support for painting operation.
  • the electric control cabinet 3 when in use, the electric control cabinet 3 is connected to the mains to supply power to the system, and the PLC controller 4 is energized to perform system control.
  • the production line includes a compression molding component 5, a water cooling box 6, a polishing and polishing component 7 and a paint spraying component 8. Compression molding, cooling, polishing and polishing and other production stations are assembled together, and each production station is set up in a centralized manner, which is conducive to the transfer during the production process of the insulation support, saves the floor space of the production line, and improves the production efficiency of the insulation support.
  • the upper mold 54 The lower end is provided with multiple compression molding die heads, and the upper end of the lower mold 56 is provided with multiple compression molding die openings.
  • One compression molding action can complete the compression molding production process of multiple insulation brackets and ensure the consistency of the insulation bracket compression molding quality.
  • a placing net is arranged above the inside of the water-cooled box 6, and the insulating support is placed on the placing net during cooling to ensure the cooling effect of the insulating support, and at the same time, it is convenient for the operator to take and place the insulating support and drive the motor 71 drives the polishing and polishing disc 72 to rotate to perform polishing and polishing operations on the insulating support.
  • the protective shell 73 plays a protective role and improves the safety performance of the polishing and polishing assembly 7.
  • the booster pump 83 transports the paint in the tank 81 to the infusion pipe 84 Inside, the insulating support is sprayed through the spray nozzle 85, and a baffle 9 is provided on one side of the paint spraying assembly 8. During the spraying operation, the baffle 9 acts as a barrier to the paint liquid, so as to prevent the paint liquid from being scattered on the site and causing environmental pollution. Facilitate subsequent cleaning of the site.

Abstract

Provided is a production line for an insulating support of a power supply rail, the production line comprising a workbench (1), supporting legs (2), an electric control cabinet (3), a PLC (4), a compression molding assembly (5), a water-cooling tank (6), a polishing and grinding assembly (7), a paint-spraying assembly (8) and a baffle (9). The production line comprises the compression molding assembly (5), the water-cooling tank (6), the polishing and grinding assembly (7) and the paint-spraying assembly (8), and integrates production stations for compression molding, cooling, polishing and grinding, etc. The arrangement of the production stations in an integrated manner facilitates the transfer of the insulating support in a production process, thereby reducing the space occupied by the production line and improving the production efficiency of the insulating support. In the compression molding assembly (5), the lower end of an upper die (54) is provided with multiple compression molding die heads, and the upper end of a lower die (56) is provided with multiple compression molding die orifices, such that a single action of compression molding can complete compression molding production procedures of multiple insulating supports, and also ensure the consistency of the compression molding quality of the insulating supports, thereby improving the production quality of the insulating supports.

Description

一种供电轨道绝缘支架生产线Production line for power supply rail insulation support 技术领域Technical field
本发明属于绝缘支架生产线技术领域，尤其涉及一种供电轨道绝缘支架生产线。The invention belongs to the technical field of insulation support production lines, and in particular relates to a power supply rail insulation support production line.
背景技术Background technique
供电电缆安装时需要铺设固定轨道，避免供电电缆出线滚动的现象，供电轨道的下方安装绝缘支架，便于进行供电轨道的安装，现有技术供电轨道绝缘支架生产时，需要设置多个生产工位，各生产工位比较分散，不利于绝缘支架生产过程中的转运，且降低绝缘支架的生产效率，为此，我们提出一种供电轨道绝缘支架生产线，以解决上述问题，且便于市场推广与应用。When installing the power supply cable, it is necessary to lay a fixed track to avoid the phenomenon of rolling of the power supply cable. An insulating support is installed under the power supply track to facilitate the installation of the power supply track. In the production of the prior art power supply track insulation support, multiple production stations are required. The production stations are relatively scattered, which is not conducive to the transfer during the production process of the insulation support, and reduces the production efficiency of the insulation support. For this reason, we propose a power supply track insulation support production line to solve the above problems and facilitate market promotion and application.
现有技术供电轨道绝缘支架生产时，需要设置多个生产工位，各生产工位比较分散，不利于绝缘支架生产过程中的转运，且降低绝缘支架的生产效率的问题。During the production of the power supply rail insulation support in the prior art, multiple production stations are required, and the production stations are relatively scattered, which is not conducive to the transfer during the production process of the insulation support and reduces the production efficiency of the insulation support.
因此，发明一种供电轨道绝缘支架生产线显得非常必要。Therefore, it is very necessary to invent a production line for power supply rail insulation support.
发明内容Summary of the invention
为了解决上述技术问题，本发明提供一种供电轨道绝缘支架生产线，以解决现有技术供电轨道绝缘支架生产时，需要设置多个生产工位，各生产工位比较分散，不利于绝缘支架生产过程中的转运，且降低绝缘支架的生产效率的问题。一种供电轨道绝缘支架生产线，包括工作台，支撑腿，电控柜，PLC控制器，压塑组件，水冷箱，抛光打磨组件，喷漆组件和挡板，所述支撑腿采用多个，且支撑腿安装在工作台的下方；所述电控柜通过螺栓固定在工作台的一侧；所述PLC控制器通过螺栓固定在工作台的另一侧；所述压塑组件安装在工作台上方靠近PLC控制器的一端；所述挡板通过螺栓固定在工作台靠近电控柜的一端；所述水冷箱通过螺栓固定在工作台的上方，且水冷箱位于压塑组件靠近电控柜的一侧；所述抛光打磨组件通过螺栓固定在工作台的上方，且抛光打磨组件位于水冷箱靠近电控柜的一侧；所述喷漆组件安装在工作台的上方，且喷漆组件位于抛光打磨组件和挡板之间。In order to solve the above technical problems, the present invention provides a power supply rail insulation support production line to solve the need to set up multiple production stations during the production of the power supply rail insulation support in the prior art. The production stations are relatively scattered, which is not conducive to the production process of the insulation support. It also reduces the production efficiency of the insulating support. A power supply rail insulation support production line, including a workbench, a support leg, an electric control cabinet, a PLC controller, a compression molding component, a water cooling box, a polishing and polishing component, a painting component and a baffle. The supporting legs are multiple and supported The legs are installed under the workbench; the electric control cabinet is fixed on one side of the workbench by bolts; the PLC controller is fixed on the other side of the workbench by bolts; the compression-molded components are installed above the workbench near the One end of the PLC controller; the baffle is fixed to the end of the workbench close to the electric control cabinet by bolts; the water-cooled box is fixed above the workbench by bolts, and the water-cooled box is located on the side of the compression-molded component close to the electric control cabinet The polishing and polishing components are fixed above the workbench by bolts, and the polishing and polishing components are located on the side of the water-cooled box close to the electric control cabinet; the painting components are installed above the workbench, and the painting components are located on the polishing and polishing components and the block Between the boards.
所述电控柜通过导线与市电电性相连；所述PLC控制器通过导线与电控柜电性相连；所述水冷箱内部的上方设置有放置网，且水冷箱的上端采用敞口式；所述挡板的上端高于喷漆组件的上端。The electric control cabinet is electrically connected to the mains electricity through a wire; the PLC controller is electrically connected to the electric control cabinet through a wire; a placement net is arranged above the inside of the water-cooled box, and the upper end of the water-cooled box adopts an open type ; The upper end of the baffle is higher than the upper end of the painting assembly.
所述压塑组件包括机架，液压机，安装板，上模具，垫板和下模具，所述机架安装在工作台上方靠近PLC控制器的一端；所述液压机安装在机架上方的中间位置，且液压机的下端贯穿至机架内侧的下方；所述安装板通过螺栓固定在液压机的下方；所 述上模具通过螺栓固定在安装板下方的中间位置；所述垫板通过螺栓固定在工作台的上方，且垫板位于上模具的下方；所述下模具通过螺栓固定在垫板上方的中间位置。The compression molding assembly includes a frame, a hydraulic press, a mounting plate, an upper mold, a backing plate, and a lower mold. The frame is installed above the workbench at one end close to the PLC controller; the hydraulic press is installed in the middle position above the frame , And the lower end of the hydraulic press penetrates below the inner side of the frame; the mounting plate is fixed under the hydraulic press by bolts; the upper mold is fixed at the middle position under the mounting plate by bolts; the backing plate is fixed on the workbench by bolts And the backing plate is located below the upper mold; the lower mold is fixed at the middle position above the backing plate by bolts.
所述液压机通过导线分别与电控柜和PLC控制器电性相连；所述上模具的下端设置有多个压塑模头；所述下模具的上端设置有多个压塑模口，且下模具的压塑模口与上模具的压塑模头对齐，该下模具的内部设置有加热机构，其中下模具的加热机构通过导线分别与电控柜和PLC控制器电性相连。The hydraulic press is electrically connected to the electric control cabinet and the PLC controller through wires; the lower end of the upper mold is provided with a plurality of compression molding die heads; the upper end of the lower mold is provided with a plurality of compression molding die openings, and The compression molding die opening of the mold is aligned with the compression molding die head of the upper mold, and a heating mechanism is arranged inside the lower mold, and the heating mechanism of the lower mold is electrically connected to the electric control cabinet and the PLC controller through wires.
所述抛光打磨组件包括驱动电机，抛光打磨盘和防护壳，所述驱动电机通过螺栓固定在工作台的下方，且驱动电机位于水冷箱靠近电控柜的一侧，该驱动电机的输出轴贯穿至工作台的上方；所述抛光打磨盘安装在驱动电机的输出轴上；所述防护壳通过螺栓固定在工作台的上方，且防护壳位于抛光打磨盘的外侧。The polishing and polishing assembly includes a driving motor, a polishing and polishing disc, and a protective shell. The driving motor is fixed under the worktable by bolts, and the driving motor is located on the side of the water-cooled box close to the electric control cabinet. The output shaft of the driving motor penetrates To the top of the worktable; the polishing and grinding disc is installed on the output shaft of the drive motor; the protective shell is fixed above the worktable by bolts, and the protective shell is located on the outside of the polishing and grinding disc.
所述驱动电机通过导线分别与电控柜和PLC控制器电性相连；所述抛光打磨盘位于工作台的上方；所述防护壳采用亚克力材质，且防护壳的上下两端采用敞口式，该防护壳的上端位于抛光打磨盘圆周的中间位置。The driving motor is electrically connected to the electric control cabinet and the PLC controller through wires; the polishing and grinding disc is located above the workbench; the protective shell is made of acrylic material, and the upper and lower ends of the protective shell are open, The upper end of the protective shell is located in the middle of the circumference of the polishing and grinding disc.
所述喷漆组件包括箱体，进液管，增压泵，输液管和喷头，所述箱体安装在工作台的上方，且箱体位于防护壳和挡板之间；所述进液管通过螺栓固定在箱体靠近PLC控制器一侧的上方；所述增压泵通过螺栓固定在箱体的上方，且增压泵的进水口通过管道与箱体的内部下方相连；所述输液管安装在箱体靠近电控柜一侧的上方；所述喷头采用多个，且喷头均匀安装在输液管靠近电控柜的一侧。The spray paint assembly includes a box, a liquid inlet pipe, a booster pump, a liquid infusion pipe and a spray head. The box is installed above the workbench, and the box is located between the protective shell and the baffle; the liquid inlet pipe passes through The bolt is fixed on the upper side of the box body close to the PLC controller; the booster pump is fixed on the upper side of the box body by bolts, and the water inlet of the booster pump is connected to the lower part of the box body through a pipe; the infusion pipe is installed Above the side of the box body close to the electric control cabinet; the nozzles are multiple, and the nozzles are evenly installed on the side of the infusion tube close to the electric control cabinet.
所述进液管设置有旋盖，该进液管与箱体的内部相通；所述增压泵通过导线分别与电控柜和PLC控制器电性相连；所述输液管与增压泵的进水口相连；所述喷头与输液管的内部相通。The liquid inlet pipe is provided with a screw cap, and the liquid inlet pipe communicates with the inside of the box; the booster pump is electrically connected to the electric control cabinet and the PLC controller through wires; The water inlet is connected; the nozzle is communicated with the inside of the infusion tube.
与现有技术相比，本发明具有如下有益效果：Compared with the prior art, the present invention has the following beneficial effects:
1.本发明的压塑组件和喷漆组件的设置，生产线包括压塑组件，水冷箱，抛光打磨组件和喷漆组件，将压塑、冷却、抛光打磨等生产工位集合在一起，各生产工位集中设置，有利于绝缘支架生产过程中的转运，节省生产线的占地空间，提高绝缘支架的生产效率。1. The arrangement of the compression molding component and the paint spraying component of the present invention. The production line includes compression molding components, water cooling box, polishing and polishing components and painting components. The production stations of compression molding, cooling, polishing and polishing are assembled together. Centralized installation is conducive to the transfer during the production process of the insulation support, saves the floor space of the production line, and improves the production efficiency of the insulation support.
2.本发明的压塑组件的设置，上模具的下端设置有多个压塑模头，下模具的上端设置有多个压塑模口，一次压塑动作可以完成多个绝缘支架的压塑生产工序，且保证绝缘支架压塑质量的一致性，提高绝缘支架的生产质量。2. The compression molding assembly of the present invention is provided with multiple compression molding die heads at the lower end of the upper mold, and multiple compression molding die openings at the upper end of the lower mold. One compression molding action can complete the compression molding of multiple insulating supports Production process, and to ensure the consistency of the quality of the insulation support compression molding, and improve the production quality of the insulation support.
3.本发明的水冷箱的设置，水冷箱内部的上方设置有放置网，冷却时将绝缘支架放置在放置网上，保证绝缘支架的冷却效果的同时，便于操作人员进行绝缘支架的取放。3. In the installation of the water-cooled box of the present invention, a placing net is arranged above the inside of the water-cooled box, and the insulating support is placed on the placing net during cooling to ensure the cooling effect of the insulating support and at the same time facilitate the operator to take and place the insulating support.
4.本发明的挡板的设置，在喷漆组件的一侧设置挡板，喷漆作业时，挡板对漆液起到阻挡作用，避免漆液散落到现场对环境造成污染，便于后续对现场的清洁。4. The baffle of the present invention is provided with a baffle on one side of the paint spraying assembly. During the painting operation, the baffle acts as a barrier to the paint liquid, so as to prevent the paint liquid from being scattered on the site and causing pollution to the environment, which is convenient for subsequent on-site inspections. clean.
附图说明Description of the drawings
图1是本发明的结构示意图。Figure 1 is a schematic diagram of the structure of the present invention.
图2是本发明的压塑组件的结构示意图。Figure 2 is a schematic view of the structure of the compression molded component of the present invention.
图3是本发明的抛光打磨组件的结构示意图。Fig. 3 is a schematic diagram of the structure of the polishing and polishing assembly of the present invention.
图4是本发明的喷漆组件的结构示意图。Fig. 4 is a schematic diagram of the structure of the spray paint assembly of the present invention.
图中：In the picture:
1-工作台，2-支撑腿，3-电控柜，4-PLC控制器，5-压塑组件，51-机架，52-液压机，53-安装板，54-上模具，55-垫板，56-下模具，6-水冷箱，7-抛光打磨组件，71-驱动电机，72-抛光打磨盘，73-防护壳，8-喷漆组件，81-箱体，82-进液管，83-增压泵，84-输液管，85-喷头，9-挡板。1- workbench, 2- support legs, 3- electric control cabinet, 4- PLC controller, 5- compression molding components, 51-frame, 52-hydraulic press, 53-mounting plate, 54-upper mold, 55-pad Plate, 56-lower mold, 6-water cooling box, 7-polishing and grinding components, 71-drive motor, 72-polishing and grinding discs, 73-protective shell, 8-painting components, 81-box body, 82-liquid inlet pipe, 83-booster pump, 84-infusion pipe, 85-sprinkler, 9-baffle.
具体实施方式detailed description
以下结合附图对本发明做进一步描述：The present invention will be further described below in conjunction with the accompanying drawings:
实施例：Examples:
如附图1至附图4所示As shown in Figure 1 to Figure 4
本发明提供一种供电轨道绝缘支架生产线，包括工作台1，支撑腿2，电控柜3，PLC控制器4，压塑组件5，水冷箱6，抛光打磨组件7，喷漆组件8和挡板9，所述支撑腿2采用多个，且支撑腿2安装在工作台1的下方；所述电控柜3通过螺栓固定在工作台1的一侧；所述PLC控制器4通过螺栓固定在工作台1的另一侧；所述压塑组件5安装在工作台1上方靠近PLC控制器4的一端；所述挡板9通过螺栓固定在工作台1靠近电控柜3的一端；所述水冷箱6通过螺栓固定在工作台1的上方，且水冷箱6位于压塑组件5靠近电控柜3的一侧；所述抛光打磨组件7通过螺栓固定在工作台1的上方，且抛光打磨组件7位于水冷箱6靠近电控柜3的一侧；所述喷漆组件8安装在工作台1的上方，且喷漆组件8位于抛光打磨组件7和挡板9之间。The present invention provides a power supply rail insulation support production line, which includes a workbench 1, a support leg 2, an electric control cabinet 3, a PLC controller 4, a compression molding component 5, a water cooling box 6, a polishing and polishing component 7, a painting component 8 and a baffle 9. The supporting legs 2 are multiple, and the supporting legs 2 are installed under the workbench 1; the electric control cabinet 3 is fixed on one side of the workbench 1 by bolts; the PLC controller 4 is fixed on the workbench 1 by bolts. The other side of the workbench 1; the compression-molded assembly 5 is installed above the workbench 1 at one end close to the PLC controller 4; the baffle 9 is fixed on the workbench 1 at one end close to the electric control cabinet 3 by bolts; The water-cooled box 6 is fixed above the worktable 1 by bolts, and the water-cooled box 6 is located on the side of the compression-molded component 5 close to the electric control cabinet 3; The component 7 is located on the side of the water-cooled box 6 close to the electric control cabinet 3;
所述电控柜3通过导线与市电电性相连；所述PLC控制器4通过导线与电控柜3电性相连；所述水冷箱6内部的上方设置有放置网，且水冷箱6的上端采用敞口式；所述挡板9的上端高于喷漆组件8的上端。The electric control cabinet 3 is electrically connected to the mains electricity through wires; the PLC controller 4 is electrically connected to the electric control cabinet 3 through wires; The upper end adopts an open type; the upper end of the baffle 9 is higher than the upper end of the painting assembly 8.
所述压塑组件5包括机架51，液压机52，安装板53，上模具54，垫板55和下模具56，上模具54的下端设置有多个压塑模头，下模具56的上端设置有多个压塑模口，一次压塑动作可以完成多个绝缘支架的压塑生产工序，且保证绝缘支架压塑质量的一致性，提高绝缘支架的生产质量。The compression molding assembly 5 includes a frame 51, a hydraulic press 52, a mounting plate 53, an upper mold 54, a backing plate 55, and a lower mold 56. The lower end of the upper mold 54 is provided with a plurality of compression mold heads, and the upper end of the lower mold 56 is provided There are multiple compression molding dies, one compression molding action can complete the compression molding production process of multiple insulation brackets, and the consistency of the compression molding quality of the insulation bracket is guaranteed, and the production quality of the insulation bracket is improved.
所述抛光打磨组件7包括驱动电机71，抛光打磨盘72和防护壳73，驱动电机71带动抛光打磨盘72转动，对绝缘支架进行抛光打磨作业，防护壳73起到防护作用，提高抛光打磨组件7的安全性能。The polishing and polishing assembly 7 includes a driving motor 71, a polishing and polishing disk 72 and a protective shell 73. The driving motor 71 drives the polishing and polishing disk 72 to rotate to perform polishing and polishing operations on the insulating support. The protective shell 73 plays a protective role to improve the polishing and polishing components. 7 safety performance.
所述喷漆组件8包括箱体81，进液管82，增压泵83，输液管84和喷头85，增压泵83将箱体81内的漆液输送至输液管84内，通过喷头85对绝缘支架进行喷漆作业。The paint spray assembly 8 includes a tank 81, a liquid inlet pipe 82, a booster pump 83, a liquid infusion tube 84 and a spray head 85. The booster pump 83 transports the paint in the tank 81 to the liquid infusion tube 84, and the spray head 85 Insulating support for painting operation.
工作原理working principle
本发明中，使用时，电控柜3接通市电为系统供电，PLC控制器4通电运行进行系统控制，生产线包括压塑组件5，水冷箱6，抛光打磨组件7和喷漆组件8，将压塑、冷却、抛光打磨等生产工位集合在一起，各生产工位集中设置，有利于绝缘支架生产过程中的转运，节省生产线的占地空间，提高绝缘支架的生产效率，上模具54的下端设置有多个压塑模头，下模具56的上端设置有多个压塑模口，一次压塑动作可以完成多个绝缘支架的压塑生产工序，且保证绝缘支架压塑质量的一致性，提高绝缘支架的生产质量，水冷箱6内部的上方设置有放置网，冷却时将绝缘支架放置在放置网上，保证绝缘支架的冷却效果的同时，便于操作人员进行绝缘支架的取放，驱动电机71带动抛光打磨盘72转动，对绝缘支架进行抛光打磨作业，防护壳73起到防护作用，提高抛光打磨组件7的安全性能，增压泵83将箱体81内的漆液输送至输液管84内，通过喷头85对绝缘支架进行喷漆作业，在喷漆组件8的一侧设置挡板9，喷漆作业时，挡板9对漆液起到阻挡作用，避免漆液散落到现场对环境造成污染，便于后续对现场的清洁。In the present invention, when in use, the electric control cabinet 3 is connected to the mains to supply power to the system, and the PLC controller 4 is energized to perform system control. The production line includes a compression molding component 5, a water cooling box 6, a polishing and polishing component 7 and a paint spraying component 8. Compression molding, cooling, polishing and polishing and other production stations are assembled together, and each production station is set up in a centralized manner, which is conducive to the transfer during the production process of the insulation support, saves the floor space of the production line, and improves the production efficiency of the insulation support. The upper mold 54 The lower end is provided with multiple compression molding die heads, and the upper end of the lower mold 56 is provided with multiple compression molding die openings. One compression molding action can complete the compression molding production process of multiple insulation brackets and ensure the consistency of the insulation bracket compression molding quality. To improve the production quality of the insulating support, a placing net is arranged above the inside of the water-cooled box 6, and the insulating support is placed on the placing net during cooling to ensure the cooling effect of the insulating support, and at the same time, it is convenient for the operator to take and place the insulating support and drive the motor 71 drives the polishing and polishing disc 72 to rotate to perform polishing and polishing operations on the insulating support. The protective shell 73 plays a protective role and improves the safety performance of the polishing and polishing assembly 7. The booster pump 83 transports the paint in the tank 81 to the infusion pipe 84 Inside, the insulating support is sprayed through the spray nozzle 85, and a baffle 9 is provided on one side of the paint spraying assembly 8. During the spraying operation, the baffle 9 acts as a barrier to the paint liquid, so as to prevent the paint liquid from being scattered on the site and causing environmental pollution. Facilitate subsequent cleaning of the site.
利用本发明所述技术方案，或本领域的技术人员在本发明技术方案的启发下，设计出类似的技术方案，而达到上述技术效果的，均是落入本发明的保护范围。Using the technical solutions of the present invention, or those skilled in the art under the inspiration of the technical solutions of the present invention, design similar technical solutions, and achieving the above technical effects fall within the protection scope of the present invention.

Claims (8)

  1. 一种供电轨道绝缘支架生产线，其特征在于：包括工作台(1)，支撑腿(2)，电控柜(3)，PLC控制器(4)，压塑组件(5)，水冷箱(6)，抛光打磨组件(7)，喷漆组件(8)和挡板(9)，所述支撑腿(2)采用多个，且支撑腿(2)安装在工作台(1)的下方；所述电控柜(3)通过螺栓固定在工作台(1)的一侧；所述PLC控制器(4)通过螺栓固定在工作台(1)的另一侧；所述压塑组件(5)安装在工作台(1)上方靠近PLC控制器(4)的一端；所述挡板(9)通过螺栓固定在工作台(1)靠近电控柜(3)的一端；所述水冷箱(6)通过螺栓固定在工作台(1)的上方，且水冷箱(6)位于压塑组件(5)靠近电控柜(3)的一侧；所述抛光打磨组件(7)通过螺栓固定在工作台(1)的上方，且抛光打磨组件(7)位于水冷箱(6)靠近电控柜(3)的一侧；所述喷漆组件(8)安装在工作台(1)的上方，且喷漆组件(8)位于抛光打磨组件(7)和挡板(9)之间。A power supply rail insulation support production line, which is characterized in that it includes a workbench (1), a supporting leg (2), an electric control cabinet (3), a PLC controller (4), a compression molding component (5), and a water cooling box (6). ), polishing assembly (7), painting assembly (8) and baffle (9), the supporting legs (2) are multiple, and the supporting legs (2) are installed under the workbench (1); The electric control cabinet (3) is fixed on one side of the workbench (1) by bolts; the PLC controller (4) is fixed on the other side of the workbench (1) by bolts; the compression molding component (5) is installed One end close to the PLC controller (4) above the workbench (1); the baffle (9) is fixed to the end of the workbench (1) close to the electric control cabinet (3) by bolts; the water-cooled box (6) It is fixed on the top of the workbench (1) by bolts, and the water-cooled box (6) is located on the side of the compression molding component (5) close to the electric control cabinet (3); the polishing and grinding component (7) is fixed on the workbench by bolts (1) above, and the polishing and polishing assembly (7) is located on the side of the water-cooled box (6) close to the electric control cabinet (3); the painting assembly (8) is installed above the workbench (1), and the painting assembly (8) is located between the polishing assembly (7) and the baffle plate (9).
  2. 如权利要求1所述的供电轨道绝缘支架生产线，其特征在于：所述电控柜(3)通过导线与市电电性相连；所述PLC控制器(4)通过导线与电控柜(3)电性相连；所述水冷箱(6)内部的上方设置有放置网，且水冷箱(6)的上端采用敞口式；所述挡板(9)的上端高于喷漆组件(8)的上端。The power supply track insulation support production line according to claim 1, characterized in that: the electric control cabinet (3) is electrically connected to the mains through a wire; the PLC controller (4) is connected to the electric control cabinet (3) through a wire ) Is electrically connected; the water-cooled box (6) is provided with a placement net above the inside, and the upper end of the water-cooled box (6) adopts an open type; the upper end of the baffle (9) is higher than that of the paint spray assembly (8) Upper end.
  3. 如权利要求1所述的供电轨道绝缘支架生产线，其特征在于：所述压塑组件(5)包括机架(51)，液压机(52)，安装板(53)，上模具(54)，垫板(55)和下模具(56)，所述机架(51)安装在工作台(1)上方靠近PLC控制器(4)的一端；所述液压机(52)安装在机架(51)上方的中间位置，且液压机(52)的下端贯穿至机架(51)内侧的下方；所述安装板(53)通过螺栓固定在液压机(52)的下方；所述上模具(54)通过螺栓固定在安装板(53)下方的中间位置；所述垫板(55)通过螺栓固定在工作台(1)的上方，且垫板(55)位于上模具(54)的下方；所述下模具(56)通过螺栓固定在垫板(55)上方的中间位置。The power supply rail insulation support production line according to claim 1, characterized in that: the compression molding component (5) includes a frame (51), a hydraulic press (52), a mounting plate (53), an upper mold (54), a pad Plate (55) and lower mold (56), the frame (51) is installed above the workbench (1) at one end close to the PLC controller (4); the hydraulic press (52) is installed above the frame (51) The lower end of the hydraulic press (52) penetrates below the inner side of the frame (51); the mounting plate (53) is fixed under the hydraulic press (52) by bolts; the upper mold (54) is fixed by bolts In the middle position below the mounting plate (53); the backing plate (55) is fixed above the workbench (1) by bolts, and the backing plate (55) is located below the upper mold (54); the lower mold ( 56) It is fixed at the middle position above the backing plate (55) by bolts.
  4. 如权利要求3所述的供电轨道绝缘支架生产线，其特征在于：所述液压机(52)通过导线分别与电控柜(3)和PLC控制器(4)电性相连；所述上模具(54)的下端设置有多个压塑模头；所述下模具(56)的上端设置有多个压塑模口，且下模具(56)的压塑模口与上模具(54)的压塑模头对齐，该下模具(56)的内部设置有加热机构，其中下模具(56)的加热机构通过导线分别与电控柜(3)和PLC控制器(4)电性相连。The power supply track insulation support production line according to claim 3, characterized in that: the hydraulic press (52) is electrically connected to the electric control cabinet (3) and the PLC controller (4) through wires; the upper mold (54) ) Is provided with a plurality of compression molds at the lower end; the upper end of the lower mold (56) is provided with a plurality of compression molds, and the compression mold of the lower mold (56) and the compression mold of the upper mold (54) The die heads are aligned, a heating mechanism is arranged inside the lower mold (56), and the heating mechanism of the lower mold (56) is electrically connected to the electric control cabinet (3) and the PLC controller (4) through wires.
  5. 如权利要求1所述的供电轨道绝缘支架生产线，其特征在于：所述抛光打磨组件(7)包括驱动电机(71)，抛光打磨盘(72)和防护壳(73)，所述驱动电机(71)通过螺栓固定在工作台(1)的下方，且驱动电机(71)位于水冷箱(6)靠近电控柜(3)的一侧，该驱动电机(71)的输出轴贯穿至工作台(1)的上方；所述抛光打磨盘(72)安装在驱动电机 (71)的输出轴上；所述防护壳(73)通过螺栓固定在工作台(1)的上方，且防护壳(73)位于抛光打磨盘(72)的外侧。The power supply track insulation support production line according to claim 1, characterized in that: the polishing and polishing assembly (7) includes a driving motor (71), a polishing and polishing disc (72) and a protective shell (73), and the driving motor (7) 71) It is fixed under the workbench (1) by bolts, and the drive motor (71) is located on the side of the water-cooled box (6) close to the electric control cabinet (3), and the output shaft of the drive motor (71) penetrates to the workbench (1) above; the polishing and grinding disc (72) is installed on the output shaft of the drive motor (71); the protective shell (73) is fixed on the top of the workbench (1) by bolts, and the protective shell (73) ) Is located on the outside of the polishing disc (72).
  6. 如权利要求5所述的供电轨道绝缘支架生产线，其特征在于：所述驱动电机(71)通过导线分别与电控柜(3)和PLC控制器(4)电性相连；所述抛光打磨盘(72)位于工作台(1)的上方；所述防护壳(73)采用亚克力材质，且防护壳(73)的上下两端采用敞口式，该防护壳(73)的上端位于抛光打磨盘(72)圆周的中间位置。The power supply track insulation support production line according to claim 5, characterized in that: the driving motor (71) is electrically connected to the electric control cabinet (3) and the PLC controller (4) through wires; the polishing and grinding disc (72) is located above the workbench (1); the protective shell (73) is made of acrylic material, and the upper and lower ends of the protective shell (73) are open, and the upper end of the protective shell (73) is located on the polishing and grinding disc (72) The middle position of the circle.
  7. 如权利要求1所述的供电轨道绝缘支架生产线，其特征在于：所述喷漆组件(8)包括箱体(81)，进液管(82)，增压泵(83)，输液管(84)和喷头(85)，所述箱体(81)安装在工作台(1)的上方，且箱体(81)位于防护壳(73)和挡板(9)之间；所述进液管(82)通过螺栓固定在箱体(81)靠近PLC控制器(4)一侧的上方；所述增压泵(83)通过螺栓固定在箱体(81)的上方，且增压泵(83)的进水口通过管道与箱体(81)的内部下方相连；所述输液管(84)安装在箱体(81)靠近电控柜(3)一侧的上方；所述喷头(85)采用多个，且喷头(85)均匀安装在输液管(84)靠近电控柜(3)的一侧。The power supply rail insulation support production line according to claim 1, characterized in that: the paint spray assembly (8) comprises a box (81), a liquid inlet pipe (82), a booster pump (83), and a liquid infusion pipe (84) And the nozzle (85), the box body (81) is installed above the workbench (1), and the box body (81) is located between the protective shell (73) and the baffle (9); the liquid inlet pipe ( 82) It is fixed on the upper side of the box body (81) close to the PLC controller (4) by bolts; the booster pump (83) is fixed on the upper side of the box body (81) by bolts, and the booster pump (83) The water inlet is connected to the bottom of the box (81) through a pipe; the infusion pipe (84) is installed above the side of the box (81) close to the electric control cabinet (3); the sprinkler (85) adopts multiple The nozzles (85) are evenly installed on the side of the infusion pipe (84) close to the electric control cabinet (3).
  8. 如权利要求7所述的供电轨道绝缘支架生产线，其特征在于：所述进液管(82)设置有旋盖，该进液管(82)与箱体(81)的内部相通；所述增压泵(83)通过导线分别与电控柜(3)和PLC控制器(4)电性相连；所述输液管(84)与增压泵(83)的进水口相连；所述喷头(85)与输液管(84)的内部相通。The power supply rail insulation support production line according to claim 7, characterized in that: the liquid inlet pipe (82) is provided with a screw cap, and the liquid inlet pipe (82) communicates with the inside of the box body (81); The pressure pump (83) is electrically connected to the electric control cabinet (3) and the PLC controller (4) through wires; the infusion pipe (84) is connected to the water inlet of the booster pump (83); the nozzle (85) ) Communicates with the inside of the infusion tube (84).
PCT/CN2020/127910 2020-06-01 2020-11-10 Production line for insulating support of power supply rail WO2021243960A1 (en)

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