WO2021238800A1 - Post insulator and manufacturing method therefor, and transmission tower - Google Patents

Post insulator and manufacturing method therefor, and transmission tower Download PDF

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Publication number
WO2021238800A1
WO2021238800A1 PCT/CN2021/095211 CN2021095211W WO2021238800A1 WO 2021238800 A1 WO2021238800 A1 WO 2021238800A1 CN 2021095211 W CN2021095211 W CN 2021095211W WO 2021238800 A1 WO2021238800 A1 WO 2021238800A1
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WO
WIPO (PCT)
Prior art keywords
post insulator
insulating sheath
silicone rubber
free end
temperature vulcanized
Prior art date
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PCT/CN2021/095211
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French (fr)
Chinese (zh)
Inventor
马斌
黄清
郁杰
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江苏神马电力股份有限公司
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Publication of WO2021238800A1 publication Critical patent/WO2021238800A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/14Supporting insulators
    • H01B17/145Insulators, poles, handles, or the like in electric fences
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • E04H12/08Structures made of specified materials of metal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/38Fittings, e.g. caps; Fastenings therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies

Definitions

  • This application relates to the technical field of power transmission insulation equipment, in particular to a pillar insulator and a preparation method thereof, and a power transmission tower.
  • wind-proof insulators mainly use line composite insulators with smaller specifications, and the line composite insulators need to be connected to the wires, so the wind-proof insulators must be installed and modified after power failure.
  • the line composite insulator may be subject to the risk of excessive deflection or breaking after the wire is acted on by the excessive wind angle due to the specification limitation.
  • the high-voltage end of the existing wind-proof insulator adopts a metal structure.
  • the metal parts of the high-voltage end of the high-voltage field may generate floating potential and partial discharge, which may cause rapid aging of the product or even insulation failure.
  • the high-voltage end of the existing wind-proof insulator is made of metal parts. There is a risk of rubbing against the wire and damaging the wire.
  • the present application provides a post insulator and a preparation method thereof, which can solve the problem that the high-voltage end of the existing wind-proof bias insulator may generate a floating potential and a partial discharge phenomenon.
  • a technical solution adopted in this application is to provide a post insulator, including: a post insulator body, including a first end for connecting an iron tower and a free end opposite to the first end; an insulating sheath, a package On the free end.
  • the insulating sheath is cup-shaped, and the insulating sheath is buckled at the free end, which has a simple structure and is easy to install.
  • the pillar insulator body includes a core rod and an insulating umbrella skirt wrapped around the core rod.
  • the insulating umbrella skirts on the outside of the insulator body are seamlessly connected to ensure the sealing of the joints and prevent the degradation of insulation performance caused by the penetration of water vapor.
  • the outer wall of the open end of the insulating sheath has an inclined surface that is inclined toward the pillar insulator body, and a connecting groove is formed between the inclined surface and the end surface of the insulating umbrella skirt.
  • the connecting groove is filled with high-temperature vulcanized silicone rubber.
  • a connecting layer is provided between the insulating sheath and the post insulator body, and the connecting layer is respectively adhered to the insulating sheath and the post insulator body.
  • the insulating sheath adopts high temperature vulcanized silicone rubber, which has excellent aging resistance
  • the connecting layer adopts room temperature vulcanized silicone rubber, which is easy to operate and has good bonding performance
  • the first end is connected with an end fitting for connecting the iron tower
  • the end fitting includes: a sleeve sleeved and fixed to the first end; U-shaped groove, the flat plate is fixed to the end of the sleeve through the U-shaped groove; the reinforcing rib is located in the space formed by the surface of the flat plate and the end surface of the sleeve, one side of the reinforcing rib is fixed on the surface of the flat plate, and the other side It is fixedly arranged on the end surface of the sleeve.
  • another technical solution adopted in this application is to provide a method for preparing a post insulator, the method includes the following steps: forming a cup-shaped insulating sheath, and the insulating sheath is matched with the free end of the post insulator body; Coat the inner wall of the insulating sheath with room temperature vulcanized silicone rubber; buckle the insulating sheath coated with room temperature vulcanized silicone rubber on the free end, and wait for the room temperature vulcanized silicone rubber to cure; the outer wall of the open end of the insulating sheath has an inward slope
  • the connecting groove is formed between the inclined surface and the end surface of the insulating umbrella skirt outside the pillar insulator, and the silicone rubber compound is filled in the connecting groove; the silicone rubber compound in the connecting groove is heated and pressurized to cure to form high temperature vulcanization Silicone rubber to prepare post insulators.
  • the cured high-temperature vulcanized silicone rubber at the connecting groove is polished.
  • the application also provides a power transmission tower.
  • the power transmission tower adopts the above-mentioned post insulator, and at least one post insulator is provided on the power transmission tower.
  • the beneficial effect of the present application is: different from the prior art, by wrapping the free end with an insulating sheath, it is possible to prevent the free end from adopting a fitting structure, thereby avoiding the occurrence of high-voltage field strength of the metal parts at the free end that may generate floating potential and partial discharge This phenomenon prevents rapid aging of the product and even insulation failure.
  • an insulating sheath is used to wrap the free end to avoid friction and damage to the wire.
  • this application uses post insulators instead of traditional line insulators as wind-proof insulators.
  • the traditional line insulators are relatively small in diameter and cannot withstand large bending resistance. They need to be directly connected to the wire to block the wind deviation. When the wind deflection angle is too large, the wire may cause excessive deflection or breakage after acting on the line insulator.
  • the post insulator is used as the wind deflection insulator, the post insulator has a large diameter and good bending resistance, so there is no need to The wires are directly connected, so that when the power grid is live, it can be installed or modified directly on the tower without power cut operation.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of an embodiment of a post insulator of the present application
  • FIG. 2 is a schematic cross-sectional view of an embodiment of the post insulator of the present application.
  • Fig. 3 is a schematic diagram of an enlarged structure of part A in Fig. 2;
  • FIG. 4 is a partial structural diagram of an embodiment of the post insulator of the present application.
  • Fig. 5 is a schematic flow chart of the method for preparing the post insulator of the present application.
  • Fig. 6 is a schematic diagram of a three-dimensional structure of an embodiment of the power transmission tower of the present application.
  • FIG. 1 is a three-dimensional structure diagram of an embodiment of the post insulator of the present application
  • FIG. 2 is a cross-sectional structure diagram of an embodiment of the post insulator of the present application
  • FIG. 3 is A in FIG. 2 Partial enlarged schematic diagram of the structure
  • FIG. 4 is a partial schematic diagram of an embodiment of the post insulator of the present application.
  • An embodiment of the present application provides a post insulator 100, as shown in FIG. 1, including a post insulator body 110 and an insulating sheath 120.
  • the post insulator body 110 includes a first end 111 for connecting the iron tower 10 (only a part of the iron tower 10 is shown in FIG. 1) and a free end 112 opposite to the first end 111, and an insulating sheath 120 is wrapped around the free end. 112.
  • a suspension insulator is hung on the outer end of the iron cross arm of the existing iron tower 10, and the lower end of the suspension insulator is connected to a power transmission wire. Under the action of external forces such as strong wind, the wire will swing by wind.
  • the post insulator 100 of the present application is set on the iron cross arm, located between the suspension insulator and the tower body of the iron tower 10. When the wire swings due to wind, the post insulator 100 can block the wire from approaching the tower body of the iron tower 10 to prevent wind flashover. accident.
  • the free end 112 can be prevented from adopting a fitting structure, thereby avoiding the possibility of floating potential and partial discharge of the metal parts of the free end 112 in the high-voltage field strength, and preventing rapid product Aging or even insulation failure.
  • the free end 112 of the post insulator body 110 is made of metal parts, there is a risk of rubbing against the wire and damaging the wire.
  • the insulating sheath 120 is used to wrap the free end 112 to avoid friction and damage to the wire. The condition of the wire.
  • this embodiment uses a post insulator 100 instead of a traditional line insulator as a wind-proof insulator.
  • the traditional line insulator has a relatively small diameter and cannot withstand greater bending resistance. It needs to be directly connected to a wire to block the wind, and When the wind deflection angle is too large, the wire may be excessively deflected or broken after acting on the line insulator.
  • the post insulator 100 is used as the wind deflection insulator, there is no need to directly connect with the wire.
  • the first end 111 of the pillar insulator body 110 of this embodiment is connected to the iron tower 10, and the free end 112 wraps the insulating sheath 120 without directly connecting the wires, and is arranged between the iron tower 10 and the wires, so that when the power grid is electrified, it can be It is installed or modified directly on the tower 10 without power outage operation, which brings huge market value to grid customers.
  • the post insulator 100 uses its own gravity to block the wind deflecting the wire and absorb energy. When the wire swings with the wind and collides with the post insulator 100, it can be effectively supported, and the maximum wind swing angle of the wire can be controlled to effectively prevent the wire from being caused by wind.
  • the wind skew flashover accident caused by swinging and approaching the iron tower 10 ensures a safe electrical clearance between the wire and the iron tower 10 under strong wind conditions. Under extreme working conditions, the wire will not act on the post insulator 100, causing it to be excessively deflection or broken.
  • the insulating sheath 120 is cup-shaped, and the insulating sheath 120 is buckled on the free end 112.
  • the cup-shaped insulating sheath 120 and buckling the insulating sheath 120 to the free end 112 the free end 112 of the post insulator 100 can be completely wrapped, which is convenient for installation.
  • the post insulator body 110 includes a core rod 113 and an insulating umbrella skirt 114 wrapped around the core rod 113.
  • the end of the core rod 113 extending out of the insulating umbrella skirt 114 and away from the iron tower 10 is free.
  • the insulating sheath 120 is buckled on the outside of the core rod 113, and is seamlessly connected with the insulating umbrella skirt 114 on the outer side of the pillar insulator body 110. Therefore, the insulating sheath 120 can completely wrap the core rod 113 exposed outside the insulating umbrella skirt 114, instead of the traditional metal parts, and effectively avoid the phenomenon that the metal parts of the free end 112 may generate floating potential and partial discharge in the high-voltage field.
  • the insulating sheath 120 is made of high-temperature vulcanized silicone rubber.
  • the high-temperature vulcanized silicone rubber has good heat resistance, water repellency, electrical insulation, and aging resistance, and is suitable for use in power transmission insulation equipment.
  • a connecting layer (not shown in the figure) is provided between the insulating sheath 120 and the post insulator body 110.
  • the sheath 120 and the post insulator body 110 are adhered, thereby enhancing the connection strength between the insulating sheath 120 and the core rod 113, and avoiding the insulating sheath 120 from falling off.
  • the connecting layer is room temperature vulcanized silicone rubber
  • the room temperature vulcanized silicone rubber is coated in the insulating sheath 120, and then the insulating sheath 120 is buckled on the free end 112 of the post insulator body 110, and the room temperature vulcanized silicone rubber is respectively connected to the free end 112 of the post insulator body 110.
  • the post insulator body 110 and the insulating sheath 120 are adhered, and the connecting layer can be formed after the room temperature vulcanized silicone rubber is cured.
  • the use of room temperature vulcanized silicone rubber coating has good operational feasibility and good bonding performance.
  • the outer wall of the open end of the insulating sheath 120 has an inclined surface 121 inclined toward the pillar insulator body 110, and a connecting groove 122 is formed between the inclined surface 121 and the end surface of the insulating umbrella skirt 114.
  • the connecting groove 122 can allow the excess room temperature vulcanized silicon rubber between the insulating sheath 120 and the post insulator body 110 to overflow, so as to improve the tightness of the connection between the insulating sheath 120 and the post insulator body 110.
  • the connecting groove 122 can also be filled with high-temperature vulcanized silicone rubber to enhance the tightness of the connection between the inclined surface 121 of the insulating sheath 120 and the end surface of the insulating shed 114, and the aging performance of the exposed high-temperature vulcanized silicone rubber is better than Room temperature vulcanized silicone rubber, using high temperature vulcanized silicone rubber to wrap the connecting groove 122 can not only ensure the sealing connection of the insulating sheath 120 with the core rod 113 and the insulating umbrella skirt 114, but also ensure the overall aging resistance of the pillar insulator 100.
  • the first end 111 of the pillar insulator body 110 is connected with an end fitting 140 for connecting the iron tower 10, and the end fitting 140 includes a sleeve 141, a flat plate 142, and a reinforcing rib. 143.
  • the sleeve 141 is sleeved and fixed to the first end 111
  • the other end of the core rod 113 of the post insulator body 110 protruding from the insulating umbrella skirt 114 is the first end 111
  • the sleeve 141 is sleeved and fixed outside the core rod 113.
  • One end of the plate 142 is provided with a U-shaped groove 1421 matching the end of the sleeve 141.
  • the plate 142 is clamped and fixed to the end of the sleeve 141 through the U-shaped groove 1421. Because the plate 142 is fixed to the end of the sleeve 141 through the U-shaped groove 1421 Part, the contact area between the plate 142 and the sleeve 141 is increased, and the connection stability is improved.
  • the plate 142 and the sleeve 141 can be fixed by welding. In other embodiments, the plate 142 can also be integrally formed with the sleeve 141, which is not limited here.
  • the rib 143 is located in the space formed by the surface of the plate 142 and the end surface of the sleeve 141. One side of the rib 143 is fixed on the surface of the plate 142, and the other side is fixed on the end surface of the sleeve 141, and the rib 143 can be vertical at the same time. On the surface of the plate 142 and the end surface of the sleeve 141.
  • the reinforcing ribs 143 increase the connection strength between the plate 142 and the sleeve 141, and prevent it from bending or detaching under extreme weather conditions.
  • the reinforcing rib 143 may be fixed to the flat plate 142 and the sleeve 141 by welding. In other embodiments, the reinforcing rib 143 may also be integrally formed with the flat plate 142, which is not limited here.
  • the post insulator 100 further includes a connecting fitting 150.
  • the end fitting 140 is connected to the tower 10 through the connecting fitting 150.
  • the connecting fitting 150 includes two right-angled plates 151 and a flat plate 152.
  • Two right-angled plates 151 are symmetrically sandwiched at the angle steel of the iron tower 10, one of the right-angled plates 151 is attached to the inner side wall of the angle steel, the other right-angled plate 151 is attached to the outer wall of one side of the angle steel, and fasteners 153 are installed between the two right-angled plates 151.
  • the plane plate 152 is attached to the outer wall of the other side of the angle steel, and is fixed to the two right-angle plates 151 by fasteners 153 respectively.
  • the end fitting 140 is located on the side of one of the right-angled plates 151 away from the flat plate 152.
  • the end fitting 140 is fixed to the connecting fitting 150 by a fastener 153.
  • the connecting hardware 150 fixes the pillar insulator body 110 to the iron tower 10 by clamping, without drilling holes in the iron tower 10, does not affect the strength of the iron tower 10 itself, and can ensure the universality of the connecting hardware 150 at different installation positions of the iron tower 10 Sex and convenience.
  • the fastener 153 may be a bolt or other parts used for fastening, and other common connection methods such as welding or glueing may also be used.
  • FIG. 5 is a schematic flow chart of the method for preparing the post insulator of the present application.
  • Another embodiment of the present application provides a method for preparing a post insulator, including the following steps:
  • a cup-shaped insulating sheath 120 is formed.
  • a cup-shaped insulating sheath 120 is formed, and the insulating sheath 120 is matched with the free end 112 of the post insulator body 110.
  • the insulating sheath 120 is made of high-temperature vulcanized silicon rubber and has excellent aging resistance.
  • S102 Coating room temperature vulcanized silicone rubber on the inner wall of the insulating sheath 120, buckle the insulating sheath 120 coated with room temperature vulcanized silicone rubber outside the free end 112, and wait for the room temperature vulcanized silicone rubber to cure.
  • room temperature vulcanized silicone rubber coating has good operational feasibility and good bonding performance.
  • the outer wall of the open end of the insulating sheath 120 has an inwardly inclined inclined surface 121.
  • a connecting groove 122 is formed between the inclined surface 121 and the end surface of the insulating umbrella skirt 114 outside the pillar insulator 100.
  • the connecting groove 122 is filled with silicone rubber compound.
  • S104 Heat and press the silicone rubber compound in the connecting groove 122 to cure to form a high-temperature vulcanized silicone rubber, thereby preparing the post insulator 100.
  • the silicone rubber compound in the connecting groove 122 is heated and pressurized and cured by a heating mold to form a high-temperature vulcanized silicone rubber, thereby preparing the post insulator 100.
  • the aging performance of high temperature vulcanized silicone rubber exposed outdoors is better than that of room temperature vulcanized silicone rubber.
  • the heating mold can only heat and press the silicone rubber compound in the connecting groove 122, and the heating temperature will not affect the insulating sheath 120 and the insulating umbrella skirt 114.
  • the high-temperature vulcanized silicone rubber can enhance the tightness of the connection between the inclined surface 121 of the insulating sheath 120 and the end surface of the insulating umbrella skirt 114.
  • the high-temperature vulcanized silicone rubber at the connecting groove 122 after curing is polished to make the surface smooth and beautiful.
  • FIG. 6 is a schematic diagram of a three-dimensional structure of an embodiment of the power transmission tower of the present application.
  • the power transmission tower 200 is equipped with a post insulator 100, and the post insulator 100 is any of the above-mentioned post insulators 100. At least one pillar insulator 100 is provided on the power transmission tower 200 to prevent the wire 20 from approaching the tower body under wind deviation.
  • one pillar insulator 10 is provided, and the pillar insulator 100 is only provided on the side of the power transmission tower 200 where the wires 20 are arranged, between the wires 20 and the tower body.
  • there are at least two pillar insulators 100 and they are symmetrically arranged on both sides of the power transmission tower 200 to block the wires 20 on both sides of the power transmission tower 200 from approaching the power transmission tower 200, respectively.
  • two, four or more post insulators 100 are provided, and one, two or more are provided on each side.
  • At least two post insulators 100 may also be provided, and they are symmetrically arranged on both sides of the iron cross arm along the direction of the wire 20. Therefore, the post insulator 100 can effectively prevent the wire 20 from approaching the power transmission tower 200, and at least two post insulators 100 can share the impact force of the wind deflecting wire 20 to improve the overall pressure resistance.
  • two pillar insulators 100 are provided, and in other embodiments, three, four or more may be provided.
  • the post insulator 100 includes a post insulator body 110 and an insulating sheath 120.
  • the post insulator body 110 includes a first end 111 for connecting the power transmission tower 200 and a free end 112 opposite to the first end 111, and an insulating sheath 120 is wrapped around the free end 112.
  • the free end 112 can be prevented from adopting a metal fitting structure, thereby avoiding the possibility of floating potential and partial discharge in the metal parts of the free end 112 in the high-voltage field strength, and preventing the rapid aging of the product Even the case of insulation failure.
  • the free end 112 of the post insulator body 110 is made of metal parts, there is a risk of rubbing against the wire 20 and damaging the wire 20.
  • an insulating sheath 120 is used to wrap the free end 112 to avoid friction with the wire 20. , Damage to the wire 20.
  • This application uses a post insulator 100 instead of a traditional line insulator as a wind-proof insulator.
  • the traditional line insulator has a relatively small diameter and cannot withstand greater bending resistance. It needs to be directly connected to the wire 20 to block the wind, and the post insulator 100 is used as the The wind-proof insulator may not be directly connected to the wire 20.
  • the first end 111 of the pillar insulator body 110 of the present application is connected to the iron tower 10, and the free end 112 wraps the insulating sheath 120 without directly connecting the wire 20, and is arranged between the transmission tower 200 and the wire 20, so that when the power grid is charged ,
  • the pillar insulator 100 can be installed or modified directly on the transmission tower 200 without power outage operation, which brings huge market value to grid customers.
  • the post insulator 100 uses its own gravity to block the wind deflecting the conductor 20 and absorb energy. When the conductor 20 swings with the wind and collides with the post insulator 100, it can be effectively supported, and the maximum wind swing angle of the conductor 20 can be controlled to effectively contain it.
  • the wind skew flashover accident caused by the wire 20 approaching the power transmission tower 200 due to wind swing ensures a safe electrical gap between the wire 20 and the power transmission tower 200 under strong wind conditions. Under extreme working conditions, the wire 20 will not act on the post insulator 100, resulting in excessive deflection.

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Abstract

Specifically disclosed in the present application are a post insulator and a manufacturing method therefor. The post insulator comprises a post insulator body and an insulating sheath; the post insulator body comprises a first end used for connecting an electricity pylon and a free end opposite to the first end; and the free end is wrapped by the insulating sheath. By wrapping the free end by the insulating sheath, the use of an armour clamp structure for the free end can be avoided, thereby avoiding the possible occurrence of a floating potential and partial discharge of a metal component on the free end in high-voltage field strength, and preventing the rapid aging and even insulation failure of the product. In addition, by wrapping the free end by the insulating sheath, the occurrence of friction with wires and damage to the wires can be avoided. Also disclosed in the present application is a transmission tower.

Description

支柱绝缘子及其制备方法以及一种输电塔Pillar insulator, preparation method thereof, and power transmission tower 技术领域Technical field
本申请涉及输电绝缘设备技术领域,特别是涉及支柱绝缘子及其制备方法以及一种输电塔。This application relates to the technical field of power transmission insulation equipment, in particular to a pillar insulator and a preparation method thereof, and a power transmission tower.
背景技术Background technique
目前防风偏绝缘子主要采用规格较小的线路复合绝缘子,且线路复合绝缘子需要与导线连接,从而防风偏绝缘子必须要停电进行安装、改造。同时,在极端台风等条件下,线路复合绝缘子因为规格限制,可能出现风偏角度过大导致导线作用在其上后产生过大挠度或折断的风险。以及,现有防风偏绝缘子高压端均采用金具结构,高压场强中高压端金属部件可能产生悬浮电位及局部放电现象,导致产品的快速老化甚至绝缘失效,并且现有防风偏绝缘子高压端金属部件存在与导线摩擦、损坏导线的风险。At present, wind-proof insulators mainly use line composite insulators with smaller specifications, and the line composite insulators need to be connected to the wires, so the wind-proof insulators must be installed and modified after power failure. At the same time, under extreme typhoon and other conditions, the line composite insulator may be subject to the risk of excessive deflection or breaking after the wire is acted on by the excessive wind angle due to the specification limitation. In addition, the high-voltage end of the existing wind-proof insulator adopts a metal structure. The metal parts of the high-voltage end of the high-voltage field may generate floating potential and partial discharge, which may cause rapid aging of the product or even insulation failure. In addition, the high-voltage end of the existing wind-proof insulator is made of metal parts. There is a risk of rubbing against the wire and damaging the wire.
发明内容Summary of the invention
本申请提供一种支柱绝缘子及其制备方法,能够解决现有防风偏绝缘子高压端可能产生悬浮电位及局部放电现象的问题。The present application provides a post insulator and a preparation method thereof, which can solve the problem that the high-voltage end of the existing wind-proof bias insulator may generate a floating potential and a partial discharge phenomenon.
为解决上述技术问题,本申请采用的一个技术方案是提供一种支柱绝缘子,包括:支柱绝缘子本体,包括用于连接铁塔的第一端和与第一端相对的自由端;绝缘护套,包裹于自由端。In order to solve the above technical problems, a technical solution adopted in this application is to provide a post insulator, including: a post insulator body, including a first end for connecting an iron tower and a free end opposite to the first end; an insulating sheath, a package On the free end.
根据本申请一实施方式,绝缘护套呈杯型,绝缘护套扣设于自由端,结构简单,便于安装。According to an embodiment of the present application, the insulating sheath is cup-shaped, and the insulating sheath is buckled at the free end, which has a simple structure and is easy to install.
根据本申请一实施方式,支柱绝缘子本体包括芯棒和包裹于芯棒外的绝缘伞裙,芯棒伸出绝缘伞裙的一端为自由端,绝缘护套扣设于芯棒外,且与支柱绝缘子本体外侧的绝缘伞裙无缝连接,保证连接处的密封, 防止水汽等渗透导致的绝缘性能降低。According to an embodiment of the present application, the pillar insulator body includes a core rod and an insulating umbrella skirt wrapped around the core rod. The insulating umbrella skirts on the outside of the insulator body are seamlessly connected to ensure the sealing of the joints and prevent the degradation of insulation performance caused by the penetration of water vapor.
根据本申请一实施方式,绝缘护套敞口一端的外壁具有朝向支柱绝缘子本体倾斜的斜面,斜面与绝缘伞裙的端面之间形成连接槽。According to an embodiment of the present application, the outer wall of the open end of the insulating sheath has an inclined surface that is inclined toward the pillar insulator body, and a connecting groove is formed between the inclined surface and the end surface of the insulating umbrella skirt.
根据本申请一实施方式,连接槽处填补有高温硫化硅橡胶。According to an embodiment of the present application, the connecting groove is filled with high-temperature vulcanized silicone rubber.
根据本申请一实施方式,绝缘护套与支柱绝缘子本体之间设有连接层,连接层分别与绝缘护套和支柱绝缘子本体粘连。According to an embodiment of the present application, a connecting layer is provided between the insulating sheath and the post insulator body, and the connecting layer is respectively adhered to the insulating sheath and the post insulator body.
根据本申请一实施方式,绝缘护套采用高温硫化硅橡胶,具有优异的耐老化性能,连接层采用室温硫化硅橡胶,便于操作且粘接性能良好。According to one embodiment of the present application, the insulating sheath adopts high temperature vulcanized silicone rubber, which has excellent aging resistance, and the connecting layer adopts room temperature vulcanized silicone rubber, which is easy to operate and has good bonding performance.
根据本申请一实施方式,第一端连接有用于连接铁塔的端部金具,端部金具包括:套筒,套设固定于第一端;平板,平板的一端开设有与套筒端部匹配的U型槽,平板通过U型槽卡设固定于套筒端部;加强筋,位于平板的表面与套筒的端面所形成的空间内,加强筋一侧固定设置于平板的表面,另一侧固定设置于套筒的端面。According to an embodiment of the present application, the first end is connected with an end fitting for connecting the iron tower, and the end fitting includes: a sleeve sleeved and fixed to the first end; U-shaped groove, the flat plate is fixed to the end of the sleeve through the U-shaped groove; the reinforcing rib is located in the space formed by the surface of the flat plate and the end surface of the sleeve, one side of the reinforcing rib is fixed on the surface of the flat plate, and the other side It is fixedly arranged on the end surface of the sleeve.
为解决上述技术问题,本申请采用的另一个技术方案是提供一种支柱绝缘子的制备方法,方法包括如下步骤:形成杯型的绝缘护套,绝缘护套与支柱绝缘子本体的自由端相匹配;在绝缘护套内壁涂覆室温硫化硅橡胶;将涂覆有室温硫化硅橡胶的绝缘护套扣设于自由端外,等待室温硫化硅橡胶固化;绝缘护套的敞口端的外壁具有朝内倾斜的斜面,斜面与支柱绝缘子外的绝缘伞裙的端面之间形成连接槽,在连接槽内填补硅橡胶混炼胶;对连接槽内的硅橡胶混炼胶加热加压固化,以形成高温硫化硅橡胶,从而制备得到支柱绝缘子。In order to solve the above technical problem, another technical solution adopted in this application is to provide a method for preparing a post insulator, the method includes the following steps: forming a cup-shaped insulating sheath, and the insulating sheath is matched with the free end of the post insulator body; Coat the inner wall of the insulating sheath with room temperature vulcanized silicone rubber; buckle the insulating sheath coated with room temperature vulcanized silicone rubber on the free end, and wait for the room temperature vulcanized silicone rubber to cure; the outer wall of the open end of the insulating sheath has an inward slope The connecting groove is formed between the inclined surface and the end surface of the insulating umbrella skirt outside the pillar insulator, and the silicone rubber compound is filled in the connecting groove; the silicone rubber compound in the connecting groove is heated and pressurized to cure to form high temperature vulcanization Silicone rubber to prepare post insulators.
根据本申请一实施方式,对固化后的连接槽处的高温硫化硅橡胶打磨。According to an embodiment of the present application, the cured high-temperature vulcanized silicone rubber at the connecting groove is polished.
本申请还提供一种输电塔,输电塔采用上述的支柱绝缘子,输电塔上至少设置一个支柱绝缘子。The application also provides a power transmission tower. The power transmission tower adopts the above-mentioned post insulator, and at least one post insulator is provided on the power transmission tower.
根据本申请一实施方式,支柱绝缘子设置有至少两个,且对称设置于输电塔两侧,以阻挡导线靠近输电塔。According to an embodiment of the present application, there are at least two pillar insulators, and they are symmetrically arranged on both sides of the power transmission tower to prevent the wires from approaching the power transmission tower.
本申请的有益效果是:区别于现有技术的情况,通过采用绝缘护套包裹自由端,可以避免自由端采用金具结构,进而避免出现高压场强中 自由端的金属部件可能产生悬浮电位及局部放电的现象,防止出现产品的快速老化甚至绝缘失效的情况。除此之外,若支柱绝缘子本体的自由端采用金属部件,存在与导线摩擦、损坏导线的风险,本申请采用绝缘护套包裹自由端,可避免发生与导线摩擦、损坏导线的情况。除此之外,本申请采用支柱绝缘子代替了传统的线路绝缘子作为防风偏绝缘子,传统的线路绝缘子直径相对较小,不能承受较大抗弯,需要与导线直接连接来阻挡风偏,并且当出现风偏角度过大时,导线作用在线路绝缘子上后可能使其产生过大挠度或折断,而采用支柱绝缘子作为防风偏绝缘子时,由于支柱绝缘子的直径较大,抗弯性能好,可以无需与导线直接连接,从而在电网带电情况下,可直接在铁塔上安装或改造,无需停电操作。The beneficial effect of the present application is: different from the prior art, by wrapping the free end with an insulating sheath, it is possible to prevent the free end from adopting a fitting structure, thereby avoiding the occurrence of high-voltage field strength of the metal parts at the free end that may generate floating potential and partial discharge This phenomenon prevents rapid aging of the product and even insulation failure. In addition, if the free end of the post insulator body is made of metal parts, there is a risk of rubbing against the wire and damaging the wire. In this application, an insulating sheath is used to wrap the free end to avoid friction and damage to the wire. In addition, this application uses post insulators instead of traditional line insulators as wind-proof insulators. The traditional line insulators are relatively small in diameter and cannot withstand large bending resistance. They need to be directly connected to the wire to block the wind deviation. When the wind deflection angle is too large, the wire may cause excessive deflection or breakage after acting on the line insulator. When the post insulator is used as the wind deflection insulator, the post insulator has a large diameter and good bending resistance, so there is no need to The wires are directly connected, so that when the power grid is live, it can be installed or modified directly on the tower without power cut operation.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to explain the technical solutions in the embodiments of the present application more clearly, the following will briefly introduce the drawings needed in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings, among which:
图1是本申请的支柱绝缘子的一实施例的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of an embodiment of a post insulator of the present application;
图2是本申请的支柱绝缘子的一实施例的剖视结构示意图;2 is a schematic cross-sectional view of an embodiment of the post insulator of the present application;
图3是图2中A部分的放大结构示意图;Fig. 3 is a schematic diagram of an enlarged structure of part A in Fig. 2;
图4是本申请的支柱绝缘子的一实施例的局部结构示意图;4 is a partial structural diagram of an embodiment of the post insulator of the present application;
图5是本申请的支柱绝缘子的制备方法的流程示意图;Fig. 5 is a schematic flow chart of the method for preparing the post insulator of the present application;
图6是本申请的输电塔的一实施例的立体结构示意图。Fig. 6 is a schematic diagram of a three-dimensional structure of an embodiment of the power transmission tower of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性的劳动前提下所获得的所有其他实施例,都属于本 申请保护的范围。The technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
请参阅图1至图4,图1是本申请的支柱绝缘子的一实施例的立体结构示意图;图2是本申请的支柱绝缘子的一实施例的剖视结构示意图;图3是图2中A部分的放大结构示意图;图4是本申请的支柱绝缘子的一实施例的局部结构示意图。Please refer to FIGS. 1 to 4. FIG. 1 is a three-dimensional structure diagram of an embodiment of the post insulator of the present application; FIG. 2 is a cross-sectional structure diagram of an embodiment of the post insulator of the present application; FIG. 3 is A in FIG. 2 Partial enlarged schematic diagram of the structure; FIG. 4 is a partial schematic diagram of an embodiment of the post insulator of the present application.
本申请一实施例提供了一种支柱绝缘子100,如图1所示,包括支柱绝缘子本体110和绝缘护套120。其中,支柱绝缘子本体110包括用于连接铁塔10(图1中仅示出了铁塔10的局部)的第一端111和与第一端111相对的自由端112,绝缘护套120包裹于自由端112。An embodiment of the present application provides a post insulator 100, as shown in FIG. 1, including a post insulator body 110 and an insulating sheath 120. Wherein, the post insulator body 110 includes a first end 111 for connecting the iron tower 10 (only a part of the iron tower 10 is shown in FIG. 1) and a free end 112 opposite to the first end 111, and an insulating sheath 120 is wrapped around the free end. 112.
具体地,现有铁塔10的铁横担外端挂接有悬垂绝缘子,悬垂绝缘子的下端部连接输电导线,在大风等外力作用下,导线会发生风偏摆动。本申请的支柱绝缘子100设置在铁横担上,位于悬垂绝缘子和铁塔10塔身之间,在导线发生风偏摆动时,支柱绝缘子100能够阻挡导线靠近铁塔10塔身,防止发生风偏闪络事故。Specifically, a suspension insulator is hung on the outer end of the iron cross arm of the existing iron tower 10, and the lower end of the suspension insulator is connected to a power transmission wire. Under the action of external forces such as strong wind, the wire will swing by wind. The post insulator 100 of the present application is set on the iron cross arm, located between the suspension insulator and the tower body of the iron tower 10. When the wire swings due to wind, the post insulator 100 can block the wire from approaching the tower body of the iron tower 10 to prevent wind flashover. accident.
本申请通过采用绝缘护套120包裹自由端112,可以避免自由端112采用金具结构,进而避免出现高压场强中自由端112的金属部件可能产生悬浮电位及局部放电的现象,防止出现产品的快速老化甚至绝缘失效的情况。除此之外,若支柱绝缘子本体110的自由端112采用金属部件,存在与导线摩擦、损坏导线的风险,而本申请中采用绝缘护套120包裹自由端112,可避免发生与导线摩擦、损坏导线的情况。In this application, by wrapping the free end 112 with an insulating sheath 120, the free end 112 can be prevented from adopting a fitting structure, thereby avoiding the possibility of floating potential and partial discharge of the metal parts of the free end 112 in the high-voltage field strength, and preventing rapid product Aging or even insulation failure. In addition, if the free end 112 of the post insulator body 110 is made of metal parts, there is a risk of rubbing against the wire and damaging the wire. In this application, the insulating sheath 120 is used to wrap the free end 112 to avoid friction and damage to the wire. The condition of the wire.
除此之外,本实施例采用支柱绝缘子100代替了传统的线路绝缘子作为防风偏绝缘子,传统的线路绝缘子直径相对较小,不能承受较大抗弯,需要与导线直接连接来阻挡风偏,并且当出现风偏角度过大时,导线作用在线路绝缘子上后可能使其产生过大挠度或折断,而采用支柱绝缘子100作为防风偏绝缘子,则可以无需与导线直接连接。本实施例的支柱绝缘子本体110的第一端111连接于铁塔10,自由端112包裹绝缘护套120而不直接连接导线,并且设置在铁塔10和导线之间,从而在电网带电情况下,可直接在铁塔10上安装或改造,无需停电操作,给电网客户带来巨大的市场价值。在极端台风天气下,支柱绝缘子100利 用自身重力足以阻挡风偏导线、吸收能量,导线随风摆动碰撞支柱绝缘子100时可以得到有效的支撑,并且可以控制导线最大风摆角度,有效遏制导线因风摆而与铁塔10靠近引起的风偏闪络事故,保证大风工况下的导线与铁塔10之间的安全电气间隙。在极端工况下,导线也不会作用在该支柱绝缘子100上,导致其产生过大挠度或折断。In addition, this embodiment uses a post insulator 100 instead of a traditional line insulator as a wind-proof insulator. The traditional line insulator has a relatively small diameter and cannot withstand greater bending resistance. It needs to be directly connected to a wire to block the wind, and When the wind deflection angle is too large, the wire may be excessively deflected or broken after acting on the line insulator. However, if the post insulator 100 is used as the wind deflection insulator, there is no need to directly connect with the wire. The first end 111 of the pillar insulator body 110 of this embodiment is connected to the iron tower 10, and the free end 112 wraps the insulating sheath 120 without directly connecting the wires, and is arranged between the iron tower 10 and the wires, so that when the power grid is electrified, it can be It is installed or modified directly on the tower 10 without power outage operation, which brings huge market value to grid customers. In extreme typhoon weather, the post insulator 100 uses its own gravity to block the wind deflecting the wire and absorb energy. When the wire swings with the wind and collides with the post insulator 100, it can be effectively supported, and the maximum wind swing angle of the wire can be controlled to effectively prevent the wire from being caused by wind. The wind skew flashover accident caused by swinging and approaching the iron tower 10 ensures a safe electrical clearance between the wire and the iron tower 10 under strong wind conditions. Under extreme working conditions, the wire will not act on the post insulator 100, causing it to be excessively deflection or broken.
在一实施例中,如图2和图3所示,绝缘护套120呈杯型,绝缘护套120扣设于自由端112。通过设置杯型的绝缘护套120,将绝缘护套120扣设于自由端112,即可将支柱绝缘子100的自由端112完全包裹,安装方便。In one embodiment, as shown in FIGS. 2 and 3, the insulating sheath 120 is cup-shaped, and the insulating sheath 120 is buckled on the free end 112. By arranging the cup-shaped insulating sheath 120 and buckling the insulating sheath 120 to the free end 112, the free end 112 of the post insulator 100 can be completely wrapped, which is convenient for installation.
具体地,如图2和图3所示,支柱绝缘子本体110包括芯棒113和包裹于芯棒113外的绝缘伞裙114,芯棒113伸出绝缘伞裙114并且远离铁塔10的一端为自由端112,绝缘护套120扣设于芯棒113外,且与支柱绝缘子本体110外侧的绝缘伞裙114无缝连接。从而绝缘护套120可将暴露于绝缘伞裙114外的芯棒113完全包裹,代替传统的金属部件,有效避免出现高压场强中自由端112的金属部件可能产生悬浮电位及局部放电的现象。Specifically, as shown in FIGS. 2 and 3, the post insulator body 110 includes a core rod 113 and an insulating umbrella skirt 114 wrapped around the core rod 113. The end of the core rod 113 extending out of the insulating umbrella skirt 114 and away from the iron tower 10 is free. At the end 112, the insulating sheath 120 is buckled on the outside of the core rod 113, and is seamlessly connected with the insulating umbrella skirt 114 on the outer side of the pillar insulator body 110. Therefore, the insulating sheath 120 can completely wrap the core rod 113 exposed outside the insulating umbrella skirt 114, instead of the traditional metal parts, and effectively avoid the phenomenon that the metal parts of the free end 112 may generate floating potential and partial discharge in the high-voltage field.
进一步地,绝缘护套120为高温硫化硅橡胶制成,高温硫化硅橡胶具有良好的耐热性、憎水性、电绝缘性和耐老化性能,适合用于输电绝缘设备。Further, the insulating sheath 120 is made of high-temperature vulcanized silicone rubber. The high-temperature vulcanized silicone rubber has good heat resistance, water repellency, electrical insulation, and aging resistance, and is suitable for use in power transmission insulation equipment.
如图3所示,为了增强绝缘护套120与支柱绝缘子本体110间的连接强度,绝缘护套120与支柱绝缘子本体110之间设有连接层(图中未示出),连接层分别与绝缘护套120和支柱绝缘子本体110粘连,从而增强绝缘护套120与芯棒113间的连接强度,避免绝缘护套120脱落。As shown in FIG. 3, in order to enhance the connection strength between the insulating sheath 120 and the post insulator body 110, a connecting layer (not shown in the figure) is provided between the insulating sheath 120 and the post insulator body 110. The sheath 120 and the post insulator body 110 are adhered, thereby enhancing the connection strength between the insulating sheath 120 and the core rod 113, and avoiding the insulating sheath 120 from falling off.
进一步地,连接层为室温硫化硅橡胶,将室温硫化硅橡胶涂覆于绝缘护套120内,随后再将绝缘护套120扣设于支柱绝缘子本体110的自由端112,室温硫化硅橡胶分别与支柱绝缘子本体110和绝缘护套120粘连,待室温硫化硅橡胶固化后即可形成连接层。采用室温硫化硅橡胶涂覆具有良好的操作可行性及良好的粘接性能。Further, the connecting layer is room temperature vulcanized silicone rubber, the room temperature vulcanized silicone rubber is coated in the insulating sheath 120, and then the insulating sheath 120 is buckled on the free end 112 of the post insulator body 110, and the room temperature vulcanized silicone rubber is respectively connected to the free end 112 of the post insulator body 110. The post insulator body 110 and the insulating sheath 120 are adhered, and the connecting layer can be formed after the room temperature vulcanized silicone rubber is cured. The use of room temperature vulcanized silicone rubber coating has good operational feasibility and good bonding performance.
在一实施例中,如图3所示,绝缘护套120敞口一端的外壁具有朝 向支柱绝缘子本体110倾斜的斜面121,斜面121与绝缘伞裙114的端面之间形成连接槽122。连接槽122可供绝缘护套120和支柱绝缘子本体110之间多余的室温硫化硅橡胶溢出,提高绝缘护套120与支柱绝缘子本体110之间的连接紧密度。进一步地,连接槽122内还可以填补有高温硫化硅橡胶,以增强绝缘护套120的斜面121与绝缘伞裙114端面的连接紧密度,以及由于高温硫化硅橡胶裸露户外的老化性能要优于室温硫化硅橡胶,采用高温硫化硅橡胶包裹连接槽122既能保证绝缘护套120与芯棒113和绝缘伞裙114的密封连接,又能保证支柱绝缘子100整体的耐老化性能。In one embodiment, as shown in FIG. 3, the outer wall of the open end of the insulating sheath 120 has an inclined surface 121 inclined toward the pillar insulator body 110, and a connecting groove 122 is formed between the inclined surface 121 and the end surface of the insulating umbrella skirt 114. The connecting groove 122 can allow the excess room temperature vulcanized silicon rubber between the insulating sheath 120 and the post insulator body 110 to overflow, so as to improve the tightness of the connection between the insulating sheath 120 and the post insulator body 110. Furthermore, the connecting groove 122 can also be filled with high-temperature vulcanized silicone rubber to enhance the tightness of the connection between the inclined surface 121 of the insulating sheath 120 and the end surface of the insulating shed 114, and the aging performance of the exposed high-temperature vulcanized silicone rubber is better than Room temperature vulcanized silicone rubber, using high temperature vulcanized silicone rubber to wrap the connecting groove 122 can not only ensure the sealing connection of the insulating sheath 120 with the core rod 113 and the insulating umbrella skirt 114, but also ensure the overall aging resistance of the pillar insulator 100.
在一实施例中,如图2和图4所示,支柱绝缘子本体110的第一端111连接有用于连接铁塔10的端部金具140,端部金具140包括套筒141、平板142和加强筋143。其中,套筒141套设固定于第一端111,支柱绝缘子本体110的芯棒113伸出绝缘伞裙114的另一端为第一端111,套筒141套设固定于芯棒113外。平板142的一端开设有与套筒141端部匹配的U型槽1421,平板142通过U型槽1421卡设固定于套筒141端部,由于平板142通过U型槽1421固定于套筒141端部,平板142与套筒141间的接触面积增大,连接稳定性提高。具体地,平板142可以与套筒141通过焊接固定,在其他实施例中,平板142还可以与套筒141一体成型,此处不作限制。加强筋143位于平板142表面与套筒141端面所形成的空间内,加强筋143的一侧固定设置于平板142表面,另一侧固定设置于套筒141的端面,并且加强筋143可以同时垂直于平板142的表面和套筒141端面。加强筋143提高了平板142与套筒141的连接强度,避免其在极端天气条件下发生弯折或脱离的情况。具体地,加强筋143可以通过焊接固定于平板142和套筒141,在其他实施例中,加强筋143也可以与平板142一体成型,此处不作限制。In one embodiment, as shown in FIGS. 2 and 4, the first end 111 of the pillar insulator body 110 is connected with an end fitting 140 for connecting the iron tower 10, and the end fitting 140 includes a sleeve 141, a flat plate 142, and a reinforcing rib. 143. Wherein, the sleeve 141 is sleeved and fixed to the first end 111, the other end of the core rod 113 of the post insulator body 110 protruding from the insulating umbrella skirt 114 is the first end 111, and the sleeve 141 is sleeved and fixed outside the core rod 113. One end of the plate 142 is provided with a U-shaped groove 1421 matching the end of the sleeve 141. The plate 142 is clamped and fixed to the end of the sleeve 141 through the U-shaped groove 1421. Because the plate 142 is fixed to the end of the sleeve 141 through the U-shaped groove 1421 Part, the contact area between the plate 142 and the sleeve 141 is increased, and the connection stability is improved. Specifically, the plate 142 and the sleeve 141 can be fixed by welding. In other embodiments, the plate 142 can also be integrally formed with the sleeve 141, which is not limited here. The rib 143 is located in the space formed by the surface of the plate 142 and the end surface of the sleeve 141. One side of the rib 143 is fixed on the surface of the plate 142, and the other side is fixed on the end surface of the sleeve 141, and the rib 143 can be vertical at the same time. On the surface of the plate 142 and the end surface of the sleeve 141. The reinforcing ribs 143 increase the connection strength between the plate 142 and the sleeve 141, and prevent it from bending or detaching under extreme weather conditions. Specifically, the reinforcing rib 143 may be fixed to the flat plate 142 and the sleeve 141 by welding. In other embodiments, the reinforcing rib 143 may also be integrally formed with the flat plate 142, which is not limited here.
在一实施例中,如图4所示,支柱绝缘子100还包括连接金具150,端部金具140通过连接金具150连接于铁塔10,连接金具150包括两块直角板151和一块平面板152,两块直角板151对称夹设于铁塔10的角钢处,其中一块直角板151贴合角钢内侧壁设置,另一块直角板151贴 合角钢一侧外壁设置,两块直角板151间通过紧固件153固定,平面板152贴合角钢另一侧外壁设置,并分别与两块直角板151通过紧固件153固定。端部金具140位于其中一块直角板151背离平面板152一侧,端部金具140通过紧固件153固定于连接金具150,需要说明的是,端部金具140、直角板151和平面板152可以通过同一紧固件153穿过固定。从而连接金具150通过夹设的方式将支柱绝缘子本体110固定于铁塔10上,无需在铁塔10上打孔,不影响铁塔10本身的强度,且可保证连接金具150于不同铁塔10安装部位的通用性及方便简捷性。具体地,紧固件153可以是螺栓或者其他用于紧固的零件,还可以采用焊接或者胶接等其他常见的连接方式。In one embodiment, as shown in FIG. 4, the post insulator 100 further includes a connecting fitting 150. The end fitting 140 is connected to the tower 10 through the connecting fitting 150. The connecting fitting 150 includes two right-angled plates 151 and a flat plate 152. Two right-angled plates 151 are symmetrically sandwiched at the angle steel of the iron tower 10, one of the right-angled plates 151 is attached to the inner side wall of the angle steel, the other right-angled plate 151 is attached to the outer wall of one side of the angle steel, and fasteners 153 are installed between the two right-angled plates 151. For fixing, the plane plate 152 is attached to the outer wall of the other side of the angle steel, and is fixed to the two right-angle plates 151 by fasteners 153 respectively. The end fitting 140 is located on the side of one of the right-angled plates 151 away from the flat plate 152. The end fitting 140 is fixed to the connecting fitting 150 by a fastener 153. It should be noted that the end fitting 140, the right-angle plate 151 and the flat panel 152 can pass through The same fastener 153 passes through and is fixed. Therefore, the connecting hardware 150 fixes the pillar insulator body 110 to the iron tower 10 by clamping, without drilling holes in the iron tower 10, does not affect the strength of the iron tower 10 itself, and can ensure the universality of the connecting hardware 150 at different installation positions of the iron tower 10 Sex and convenience. Specifically, the fastener 153 may be a bolt or other parts used for fastening, and other common connection methods such as welding or glueing may also be used.
请参阅图5,图5是本申请的支柱绝缘子的制备方法的流程示意图。Please refer to FIG. 5, which is a schematic flow chart of the method for preparing the post insulator of the present application.
本申请又一实施例提供了一种支柱绝缘子的制备方法,包括如下步骤:Another embodiment of the present application provides a method for preparing a post insulator, including the following steps:
S101:形成杯型的绝缘护套120。S101: A cup-shaped insulating sheath 120 is formed.
形成杯型的绝缘护套120,绝缘护套120与支柱绝缘子本体110的自由端112相匹配,绝缘护套120为高温硫化硅橡胶,具有优异的耐老化性能。A cup-shaped insulating sheath 120 is formed, and the insulating sheath 120 is matched with the free end 112 of the post insulator body 110. The insulating sheath 120 is made of high-temperature vulcanized silicon rubber and has excellent aging resistance.
S102:在绝缘护套120内壁涂覆室温硫化硅橡胶,将涂覆有室温硫化硅橡胶的绝缘护套120扣设于自由端112外,等待室温硫化硅橡胶固化。S102: Coating room temperature vulcanized silicone rubber on the inner wall of the insulating sheath 120, buckle the insulating sheath 120 coated with room temperature vulcanized silicone rubber outside the free end 112, and wait for the room temperature vulcanized silicone rubber to cure.
在绝缘护套120内壁涂覆室温硫化硅橡胶,将室温硫化硅橡胶涂覆于绝缘护套120内,随后再将绝缘护套120扣设于支柱绝缘子本体110的自由端112,将多余的室温硫化硅橡胶擦拭去除。室温硫化硅橡胶分别与支柱绝缘子本体110和绝缘护套120粘连,待室温硫化硅橡胶固化后即可形成连接层,增强了绝缘护套120与支柱绝缘子本体110之间的连接强度。Coat the inner wall of the insulating sheath 120 with room temperature vulcanized silicone rubber, coat the room temperature vulcanized silicone rubber in the insulating sheath 120, and then buckle the insulating sheath 120 to the free end 112 of the post insulator body 110 to remove the excess room temperature Wipe and remove the vulcanized silicone rubber. The room temperature vulcanized silicone rubber is respectively adhered to the post insulator body 110 and the insulating sheath 120. After the room temperature vulcanized silicone rubber is cured, a connecting layer can be formed, which enhances the connection strength between the insulating sheath 120 and the post insulator body 110.
采用室温硫化硅橡胶涂覆具有良好的操作可行性及良好的粘接性能。The use of room temperature vulcanized silicone rubber coating has good operational feasibility and good bonding performance.
S103:在连接槽122内填补硅橡胶混炼胶。S103: Fill the connection groove 122 with silicone rubber compound.
绝缘护套120的敞口端的外壁具有朝内倾斜的斜面121,斜面121与支柱绝缘子100外的绝缘伞裙114的端面之间形成连接槽122,在连接槽122内填补硅橡胶混炼胶。The outer wall of the open end of the insulating sheath 120 has an inwardly inclined inclined surface 121. A connecting groove 122 is formed between the inclined surface 121 and the end surface of the insulating umbrella skirt 114 outside the pillar insulator 100. The connecting groove 122 is filled with silicone rubber compound.
S104:对连接槽122内的硅橡胶混炼胶加热加压固化,以形成高温硫化硅橡胶,从而制备得到支柱绝缘子100。S104: Heat and press the silicone rubber compound in the connecting groove 122 to cure to form a high-temperature vulcanized silicone rubber, thereby preparing the post insulator 100.
采用加热模具对连接槽122内的硅橡胶混炼胶加热加压固化,以形成高温硫化硅橡胶,从而制备得到支柱绝缘子100。高温硫化硅橡胶裸露户外的老化性能要优于室温硫化硅橡胶。采用加热模具可仅对连接槽122内的硅橡胶混炼胶进行加热加压,且加热的温度不会对绝缘护套120和绝缘伞裙114造成影响。同时,高温硫化硅橡胶可增强绝缘护套120的斜面121与绝缘伞裙114端面的连接紧密度。The silicone rubber compound in the connecting groove 122 is heated and pressurized and cured by a heating mold to form a high-temperature vulcanized silicone rubber, thereby preparing the post insulator 100. The aging performance of high temperature vulcanized silicone rubber exposed outdoors is better than that of room temperature vulcanized silicone rubber. The heating mold can only heat and press the silicone rubber compound in the connecting groove 122, and the heating temperature will not affect the insulating sheath 120 and the insulating umbrella skirt 114. At the same time, the high-temperature vulcanized silicone rubber can enhance the tightness of the connection between the inclined surface 121 of the insulating sheath 120 and the end surface of the insulating umbrella skirt 114.
在又一实施例中,还包括如下步骤:In another embodiment, it further includes the following steps:
S105:对固化后的连接槽122处的高温硫化硅橡胶打磨。S105: Polish the cured high-temperature vulcanized silicone rubber at the connecting groove 122.
对固化后的连接槽122处的高温硫化硅橡胶打磨,使其表面光滑美观。The high-temperature vulcanized silicone rubber at the connecting groove 122 after curing is polished to make the surface smooth and beautiful.
请参阅图6,图6是本申请的输电塔的一实施例的立体结构示意图。Please refer to FIG. 6, which is a schematic diagram of a three-dimensional structure of an embodiment of the power transmission tower of the present application.
本申请又一实施例提供了一种输电塔200,输电塔200安装有支柱绝缘子100,支柱绝缘子100为上述的任意一种支柱绝缘子100。输电塔200上至少设置一个支柱绝缘子100,以阻挡导线20在风偏情况下靠近塔身。Another embodiment of the present application provides a power transmission tower 200. The power transmission tower 200 is equipped with a post insulator 100, and the post insulator 100 is any of the above-mentioned post insulators 100. At least one pillar insulator 100 is provided on the power transmission tower 200 to prevent the wire 20 from approaching the tower body under wind deviation.
在本实施例中,支柱绝缘子10设置有一个,支柱绝缘子100仅设置于输电塔200布设有导线20一侧,位于导线20和塔身之间。在其他实施例中,支柱绝缘子100设置有至少两个,且对称设置于输电塔200两侧,以分别阻挡输电塔200两侧的导线20靠近输电塔200。例如,支柱绝缘子100设置有两个、四个或者更多个,每侧设置有一个、两个或者更多个。In this embodiment, one pillar insulator 10 is provided, and the pillar insulator 100 is only provided on the side of the power transmission tower 200 where the wires 20 are arranged, between the wires 20 and the tower body. In other embodiments, there are at least two pillar insulators 100, and they are symmetrically arranged on both sides of the power transmission tower 200 to block the wires 20 on both sides of the power transmission tower 200 from approaching the power transmission tower 200, respectively. For example, two, four or more post insulators 100 are provided, and one, two or more are provided on each side.
在其他实施例中,在输电塔200设有导线20一侧,支柱绝缘子100还可以设置有至少两个,且对称设置于铁横担沿导线20方向的两侧。从而支柱绝缘子100可有效防止导线20靠近输电塔200,且至少两个的 支柱绝缘子100可以分担风偏导线20的冲击力,以提高整体抗压能力。具体地,支柱绝缘子100设置有两个,在其他实施例中,还可以设置有三个、四个或者更多个。In other embodiments, on the side of the power transmission tower 200 where the wire 20 is provided, at least two post insulators 100 may also be provided, and they are symmetrically arranged on both sides of the iron cross arm along the direction of the wire 20. Therefore, the post insulator 100 can effectively prevent the wire 20 from approaching the power transmission tower 200, and at least two post insulators 100 can share the impact force of the wind deflecting wire 20 to improve the overall pressure resistance. Specifically, two pillar insulators 100 are provided, and in other embodiments, three, four or more may be provided.
需要说明的是,支柱绝缘子100包括支柱绝缘子本体110和绝缘护套120。其中,支柱绝缘子本体110包括用于连接输电塔200的第一端111和与第一端111相对的自由端112,绝缘护套120包裹于自由端112。It should be noted that the post insulator 100 includes a post insulator body 110 and an insulating sheath 120. Wherein, the post insulator body 110 includes a first end 111 for connecting the power transmission tower 200 and a free end 112 opposite to the first end 111, and an insulating sheath 120 is wrapped around the free end 112.
通过采用绝缘护套120包裹自由端112,可以避免自由端112采用金属金具结构,进而避免出现高压场强中自由端112的金属部件可能产生悬浮电位及局部放电的现象,防止出现产品的快速老化甚至绝缘失效的情况。除此之外,若支柱绝缘子本体110的自由端112采用金属部件,存在与导线20摩擦、损坏导线20的风险,本申请中采用绝缘护套120包裹自由端112,可避免发生与导线20摩擦、损坏导线20的情况。By using the insulating sheath 120 to wrap the free end 112, the free end 112 can be prevented from adopting a metal fitting structure, thereby avoiding the possibility of floating potential and partial discharge in the metal parts of the free end 112 in the high-voltage field strength, and preventing the rapid aging of the product Even the case of insulation failure. In addition, if the free end 112 of the post insulator body 110 is made of metal parts, there is a risk of rubbing against the wire 20 and damaging the wire 20. In this application, an insulating sheath 120 is used to wrap the free end 112 to avoid friction with the wire 20. , Damage to the wire 20.
本申请采用支柱绝缘子100代替了传统的线路绝缘子作为防风偏绝缘子,传统的线路绝缘子直径相对较小,不能承受较大抗弯,需要与导线20直接连接来阻挡风偏,而采用支柱绝缘子100作为防风偏绝缘子,则可以无需与导线20直接连接。本申请的支柱绝缘子本体110的第一端111连接于铁塔10,自由端112包裹绝缘护套120而不直接连接导线20,并且设置在输电塔200和导线20之间,从而在电网带电情况下,可直接在输电塔200上安装或改造支柱绝缘子100,无需停电操作,给电网客户带来巨大的市场价值。在极端台风天气下,支柱绝缘子100利用自身重力足以阻挡风偏导线20、吸收能量,导线20随风摆动碰撞支柱绝缘子100时可以得到有效的支撑,并且可以控制导线20最大风摆角度,有效遏制导线20因风摆而与输电塔200靠近引起的风偏闪络事故,保证大风工况下的导线20与输电塔200之间的安全电气间隙。在极端工况下,导线20也不会作用在该支柱绝缘子100上,导致其产生过大挠度。This application uses a post insulator 100 instead of a traditional line insulator as a wind-proof insulator. The traditional line insulator has a relatively small diameter and cannot withstand greater bending resistance. It needs to be directly connected to the wire 20 to block the wind, and the post insulator 100 is used as the The wind-proof insulator may not be directly connected to the wire 20. The first end 111 of the pillar insulator body 110 of the present application is connected to the iron tower 10, and the free end 112 wraps the insulating sheath 120 without directly connecting the wire 20, and is arranged between the transmission tower 200 and the wire 20, so that when the power grid is charged , The pillar insulator 100 can be installed or modified directly on the transmission tower 200 without power outage operation, which brings huge market value to grid customers. In extreme typhoon weather, the post insulator 100 uses its own gravity to block the wind deflecting the conductor 20 and absorb energy. When the conductor 20 swings with the wind and collides with the post insulator 100, it can be effectively supported, and the maximum wind swing angle of the conductor 20 can be controlled to effectively contain it. The wind skew flashover accident caused by the wire 20 approaching the power transmission tower 200 due to wind swing ensures a safe electrical gap between the wire 20 and the power transmission tower 200 under strong wind conditions. Under extreme working conditions, the wire 20 will not act on the post insulator 100, resulting in excessive deflection.
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效原理变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的 专利保护范围内。The above are only implementations of this application, and do not limit the scope of this application. Any equivalent structure or equivalent principle transformation made using the content of the description and drawings of this application, or directly or indirectly applied to other related technologies In the same way, all fields are included in the scope of patent protection of this application.

Claims (12)

  1. 一种支柱绝缘子,其特征在于,包括:A post insulator, characterized in that it comprises:
    支柱绝缘子本体,包括用于连接铁塔的第一端和与所述第一端相对的自由端;The post insulator body includes a first end for connecting the iron tower and a free end opposite to the first end;
    绝缘护套,包裹于所述自由端。An insulating sheath is wrapped around the free end.
  2. 根据权利要求1所述的支柱绝缘子,其特征在于,所述绝缘护套呈杯型,所述绝缘护套扣设于所述自由端。The post insulator according to claim 1, wherein the insulating sheath is cup-shaped, and the insulating sheath is buckled on the free end.
  3. 根据权利要求2所述的支柱绝缘子,其特征在于,所述支柱绝缘子本体包括芯棒和包裹于所述芯棒外的绝缘伞裙,所述芯棒伸出所述绝缘伞裙的一端为所述自由端,所述绝缘护套扣设于所述芯棒外,且与所述支柱绝缘子本体外侧的绝缘伞裙无缝连接。The post insulator according to claim 2, wherein the post insulator body comprises a core rod and an insulating umbrella skirt wrapped around the core rod, and one end of the core rod protruding from the insulating umbrella skirt is At the free end, the insulating sheath is buckled on the outside of the core rod, and is seamlessly connected with the insulating umbrella skirt on the outer side of the pillar insulator body.
  4. 根据权利要求3所述的支柱绝缘子,其特征在于,所述绝缘护套敞口一端的外壁具有朝向所述支柱绝缘子本体倾斜的斜面,所述斜面与所述绝缘伞裙的端面之间形成连接槽。The post insulator according to claim 3, wherein the outer wall of the open end of the insulating sheath has an inclined surface inclined toward the main body of the post insulator, and a connection is formed between the inclined surface and the end surface of the insulating umbrella skirt groove.
  5. 根据权利要求4所述的支柱绝缘子,其特征在于,所述连接槽处填补有高温硫化硅橡胶。The post insulator according to claim 4, wherein the connecting groove is filled with high-temperature vulcanized silicon rubber.
  6. 根据权利要求1所述的支柱绝缘子,其特征在于,所述绝缘护套与所述支柱绝缘子本体之间设有连接层,所述连接层分别与所述绝缘护套和所述支柱绝缘子本体粘连。The post insulator according to claim 1, wherein a connecting layer is provided between the insulating sheath and the post insulator body, and the connecting layer is respectively adhered to the insulating sheath and the post insulator body .
  7. 根据权利要求6所述的支柱绝缘子,其特征在于,所述绝缘护套采用高温硫化硅橡胶,所述连接层采用室温硫化硅橡胶。The post insulator according to claim 6, wherein the insulating sheath is made of high temperature vulcanized silicone rubber, and the connecting layer is made of room temperature vulcanized silicone rubber.
  8. 根据权利要求1-7中任一项所述的支柱绝缘子,其特征在于,所述第一端连接有用于连接所述铁塔的端部金具,所述端部金具包括:The post insulator according to any one of claims 1-7, wherein the first end is connected with an end fitting for connecting the iron tower, and the end fitting comprises:
    套筒,套设固定于所述第一端;A sleeve, sleeved and fixed to the first end;
    平板,所述平板的一端开设有与所述套筒端部匹配的U型槽,所述平板通过所述U型槽卡设固定于所述套筒端部;A flat plate, one end of the flat plate is provided with a U-shaped groove matching the end of the sleeve, and the flat plate is clamped and fixed to the end of the sleeve through the U-shaped groove;
    加强筋,位于所述平板的表面与所述套筒的端面所形成的空间内,所述加强筋一侧固定设置于所述平板的表面,另一侧固定设置于所述套 筒的端面。The reinforcing rib is located in the space formed by the surface of the flat plate and the end surface of the sleeve. One side of the reinforcing rib is fixedly arranged on the surface of the flat plate, and the other side is fixedly arranged on the end surface of the sleeve.
  9. 一种支柱绝缘子的制备方法,其特征在于,所述方法包括如下步骤:A method for preparing a post insulator, characterized in that the method includes the following steps:
    形成杯型的绝缘护套,所述绝缘护套与支柱绝缘子本体的自由端相匹配;Forming a cup-shaped insulating sheath that matches the free end of the post insulator body;
    在所述绝缘护套内壁涂覆室温硫化硅橡胶;Coating room temperature vulcanized silicone rubber on the inner wall of the insulating sheath;
    将涂覆有所述室温硫化硅橡胶的所述绝缘护套扣设于所述自由端外,等待所述室温硫化硅橡胶固化;Buckle the insulating sheath coated with the room temperature vulcanized silicone rubber outside the free end, and wait for the room temperature vulcanized silicone rubber to cure;
    所述绝缘护套的敞口端的外壁具有朝内倾斜的斜面,所述斜面与所述支柱绝缘子外的绝缘伞裙的端面之间形成连接槽,在所述连接槽内填补硅橡胶混炼胶;The outer wall of the open end of the insulating sheath has an inwardly inclined inclined surface, and a connecting groove is formed between the inclined surface and the end surface of the insulating umbrella skirt outside the pillar insulator, and a silicone rubber compound is filled in the connecting groove ;
    对所述连接槽内的所述硅橡胶混炼胶加热加压固化,以形成高温硫化硅橡胶,从而制备得到所述支柱绝缘子。The silicone rubber compound in the connecting groove is heated, pressurized and cured to form a high-temperature vulcanized silicone rubber, thereby preparing the pillar insulator.
  10. 根据权利要求9所述的制备方法,其特征在于,还包括:The preparation method according to claim 9, characterized in that it further comprises:
    对固化后的所述连接槽处的所述高温硫化硅橡胶打磨。Polishing the high-temperature vulcanized silicone rubber at the connecting groove after curing.
  11. 一种输电塔,其特征在于,所述输电塔采用权利要求1-8中任一项所述的支柱绝缘子,所述输电塔上至少设置一个所述支柱绝缘子。A power transmission tower, characterized in that the power transmission tower adopts the post insulator according to any one of claims 1-8, and at least one post insulator is provided on the power transmission tower.
  12. 根据权利要求11所述的输电塔,其特征在于,所述支柱绝缘子设置有至少两个,且对称设置于所述输电塔两侧,以阻挡所述导线靠近所述输电塔。The power transmission tower according to claim 11, wherein at least two pillar insulators are provided, and they are symmetrically arranged on both sides of the power transmission tower to prevent the wires from approaching the power transmission tower.
PCT/CN2021/095211 2020-05-25 2021-05-21 Post insulator and manufacturing method therefor, and transmission tower WO2021238800A1 (en)

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CN111540550A (en) * 2020-05-25 2020-08-14 江苏神马电力股份有限公司 Post insulator and preparation method thereof
CN114743744B (en) * 2022-04-25 2024-01-12 中材江西电瓷电气有限公司 Preparation method of post porcelain core composite insulator

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CN111540550A (en) * 2020-05-25 2020-08-14 江苏神马电力股份有限公司 Post insulator and preparation method thereof
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EP0860837A2 (en) * 1997-02-22 1998-08-26 Walter Voit Insulator and adaptor for wires, tapes or strands under electrical tension for mounting and manufactoring fences
CN201478008U (en) * 2009-03-27 2010-05-19 南通市神马电力科技有限公司 Post composite insulator for 126 kV outdoor high-voltage AC isolation switch
CN102110503A (en) * 2010-12-27 2011-06-29 东莞市高能电气股份有限公司 Preparation process of inner umbrella skirt of hollow post composite insulator
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CN212365624U (en) * 2020-05-25 2021-01-15 江苏神马电力股份有限公司 Post insulator and power transmission tower

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