WO2021238549A1 - Display panel, display device, and method for manufacturing display panel - Google Patents

Display panel, display device, and method for manufacturing display panel Download PDF

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WO2021238549A1
WO2021238549A1 PCT/CN2021/090201 CN2021090201W WO2021238549A1 WO 2021238549 A1 WO2021238549 A1 WO 2021238549A1 CN 2021090201 W CN2021090201 W CN 2021090201W WO 2021238549 A1 WO2021238549 A1 WO 2021238549A1
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layer
electrode
capacitor
area
metal layer
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PCT/CN2021/090201
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French (fr)
Chinese (zh)
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谢学武
艾雨
孙诗
孔玉宝
刘博文
刘浩
张阿猛
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京东方科技集团股份有限公司
合肥鑫晟光电科技有限公司
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Publication of WO2021238549A1 publication Critical patent/WO2021238549A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/121Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
    • H10K59/1216Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements the pixel elements being capacitors

Abstract

Disclosed in the present disclosure are a display panel, a display device, and a method for manufacturing a display panel. A sub-pixel area of the display panel comprises a driving area and a display area, the driving area comprises a functional area, and the functional area comprises a shading layer, a buffer layer, a first active layer, a gate insulating layer, a first metal layer, a dielectric layer, a second metal layer, a passivation layer and a first electrode layer which are sequentially stacked, wherein orthographic projections of the shading layer, the first active layer, the first metal layer, the second metal layer and the first electrode layer on a substrate have a common overlapping area.

Description

显示面板、显示装置以及显示面板的制造方法Display panel, display device, and manufacturing method of display panel
相关申请的交叉引用Cross-references to related applications
本申请主张在2020年5月25日在中国提交的中国专利申请号No.202010448063.9的优先权,其全部内容通过引用包含于此。This application claims the priority of Chinese Patent Application No. 202010448063.9 filed in China on May 25, 2020, the entire content of which is incorporated herein by reference.
技术领域Technical field
本公开一般涉及显示技术领域,尤其涉及显示面板、显示装置以及显示面板的制造方法。The present disclosure generally relates to the field of display technology, and particularly relates to a display panel, a display device, and a manufacturing method of the display panel.
背景技术Background technique
有机发光二极管(OLED)显示装置有良好的图像质量,能自发光,无视角障碍,工作温度范围大等良好优点,OLED显示装置已被认为是继液晶显示,等离子显示装置之后最具市场价值的新一代平板显示装置。Organic light-emitting diode (OLED) display devices have good image quality, self-luminescence, no viewing angle obstacles, and large operating temperature range. OLED display devices have been considered to be the most valuable in the market after liquid crystal displays and plasma display devices. A new generation of flat panel display devices.
发明内容Summary of the invention
第一方面,提供一种显示面板,该显示面板的子像素区包括驱动区和显示区,驱动区包括功能区,该功能区包括依次层叠设置的基底、遮光层、缓冲层、第一有源层、栅极绝缘层、第一金属层、介电层、第二金属层、钝化层和电极层,其中,遮光层、第一有源层、第一金属层、第二金属层、第一电极层分别在基底上的正投影具有公共重叠区域。In a first aspect, a display panel is provided. The sub-pixel area of the display panel includes a driving area and a display area. The driving area includes a functional area. The functional area includes a substrate, a light-shielding layer, a buffer layer, and a first active Layer, gate insulating layer, first metal layer, dielectric layer, second metal layer, passivation layer and electrode layer, wherein the light shielding layer, the first active layer, the first metal layer, the second metal layer, the The orthographic projections of an electrode layer on the substrate respectively have a common overlapping area.
在一些实施例中,In some embodiments,
遮光层、第一有源层、第一金属层、第二金属层、第一电极层中的至少四者分别作为储能电容的电极。At least four of the light shielding layer, the first active layer, the first metal layer, the second metal layer, and the first electrode layer respectively serve as electrodes of the energy storage capacitor.
在一些实施例中,In some embodiments,
遮光层和第一有源层分别作为第一电容的第一电极和第二电极;The light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively;
第一金属层和第一有源层作为第二电容的第一电极和第二电极;The first metal layer and the first active layer serve as the first electrode and the second electrode of the second capacitor;
第一金属层和第二金属层分别作为第三电容的第一电极和第二电极;The first metal layer and the second metal layer respectively serve as the first electrode and the second electrode of the third capacitor;
第一电极层和第二金属层分别作为第四电容的第一电极和第二电极。The first electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the fourth capacitor.
在一些实施例中,所述储能电容包括第一电容和第二电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第二金属层分别作为第二电容的第一电极和第二电极。In some embodiments, the energy storage capacitor includes a first capacitor and a second capacitor; the light shielding layer and the first active layer respectively serve as the first electrode and the second electrode of the first capacitor, and the first The metal layer and the second metal layer respectively serve as the first electrode and the second electrode of the second capacitor.
在一些实施例中,所述储能电容包括第一电容和第二电容;所述第一有源层、所述第一金属层分别作为第一电容的第一电极和第二电极,所述第二金属层、所述第一电极层分别作为第二电容的第一电极和第二电极。In some embodiments, the energy storage capacitor includes a first capacitor and a second capacitor; the first active layer and the first metal layer serve as the first electrode and the second electrode of the first capacitor, respectively. The second metal layer and the first electrode layer respectively serve as the first electrode and the second electrode of the second capacitor.
在一些实施例中,所述储能电容包括第一电容、第二电容和第三电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第二金属层分别作为第二电容的第一电极和第二电极,所述第一电极层、所述第二金属层分别作为第三电容的第一电极和第二电极。In some embodiments, the energy storage capacitor includes a first capacitor, a second capacitor, and a third capacitor; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively, The first metal layer and the second metal layer respectively serve as the first electrode and the second electrode of the second capacitor, and the first electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the third capacitor. The second electrode.
在一些实施例中,所述储能电容包括第一电容、第二电容和第三电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第一有源层分别作为第二电容的第一电极和第二电极,所述第二金属层、所述第一电极层分别作为第三电容的第一电极和第二电极。In some embodiments, the energy storage capacitor includes a first capacitor, a second capacitor, and a third capacitor; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively, The first metal layer and the first active layer respectively serve as the first electrode and the second electrode of the second capacitor, and the second metal layer and the first electrode layer respectively serve as the first electrode of the third capacitor And the second electrode.
在一些实施例中,第二金属层和第一有源层之间通过第一过孔连接。In some embodiments, the second metal layer and the first active layer are connected through a first via hole.
在一些实施例中,遮光层和第一金属层通过第二过孔连接;第一金属层和第一电极层之间通过第三过孔连接。In some embodiments, the light shielding layer and the first metal layer are connected through a second via hole; the first metal layer and the first electrode layer are connected through a third via hole.
在一些实施例中,第二金属层和第一电极层分别用于外部电连接。In some embodiments, the second metal layer and the first electrode layer are respectively used for external electrical connection.
在一些实施例中,驱动区还包括晶体管区,所述晶体管区包括薄膜晶体管,薄膜晶体管包括依次层叠设置的金属屏蔽层、第二有源层、栅极、源漏极和第二电极层,In some embodiments, the driving area further includes a transistor area, the transistor area includes a thin film transistor, and the thin film transistor includes a metal shielding layer, a second active layer, a gate electrode, a source drain and a second electrode layer stacked in sequence,
遮光层与金属屏蔽层同层设置;The light-shielding layer and the metal shielding layer are arranged on the same layer;
第一有源层与第二有源层同层设置;The first active layer and the second active layer are arranged in the same layer;
第一金属层与栅极同层设置;The first metal layer and the gate are arranged in the same layer;
第二金属层与源漏极同层设置;The second metal layer is arranged in the same layer as the source and drain electrodes;
第一电极层与第二电极层同层设置。The first electrode layer and the second electrode layer are arranged in the same layer.
第二方面、提供一种显示装置,包括本公开各实施例所包括的显示面板。In a second aspect, a display device is provided, including the display panel included in each embodiment of the present disclosure.
第三方面,提供一种显示面板的制造方法,显示面板的子像素区包括驱动区和显示区,驱动区包括功能区和晶体管区,制造方法包括如下步骤:In a third aspect, a method for manufacturing a display panel is provided. The sub-pixel area of the display panel includes a driving area and a display area, and the driving area includes a functional area and a transistor area. The manufacturing method includes the following steps:
在功能区和晶体管区分别形成遮光层和金属屏蔽层;Form a light-shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
形成缓冲层;Form a buffer layer;
在功能区和晶体管区分别形成第一有源层和第二有源层;Forming a first active layer and a second active layer in the functional area and the transistor area respectively;
形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Forming a gate insulating layer, and patterning the gate insulating layer in the transistor area;
涂敷光刻胶,在不需要导体化的第二有源层上形成光刻胶图案,进行第一有源层和部分需要导体化的第二有源层的导体化;Coating photoresist, forming a photoresist pattern on the second active layer that does not need to be conductive, and conducts the conductiveization of the first active layer and part of the second active layer that needs to be conductive;
去掉光刻胶图案,在功能区和晶体管区分别形成第一金属层和栅极;Remove the photoresist pattern, and form a first metal layer and a gate in the functional area and the transistor area respectively;
形成介电层;Forming a dielectric layer;
在功能区和晶体管区分别形成第二金属层和源漏极;A second metal layer and source and drain are formed in the functional area and the transistor area respectively;
形成钝化层和电极层。A passivation layer and an electrode layer are formed.
在一些实施例中,所述电极层包括位于功能区的第一电极层和位于晶体管区的第二电极层,所述显示面板包括储能电容,所述储能电容包括第一电容、第二电容、第三电容和第四电容;所述遮光层和所述第一有源层分别作为所述第一电容的第一电极和第二电极;所述第一金属层和所述第一有源层作为所述第二电容的第一电极和第二电极;所述第一金属层和所述第二金属层分别作为所述第三电容的第一电极和第二电极;所述第一电极层和所述第二金属层分别作为所述第四电容的第一电极和第二电极;In some embodiments, the electrode layer includes a first electrode layer in a functional area and a second electrode layer in a transistor area, the display panel includes an energy storage capacitor, and the energy storage capacitor includes a first capacitor, a second electrode layer, and a second electrode layer. Capacitors, third capacitors, and fourth capacitors; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively; the first metal layer and the first have The source layer serves as the first electrode and the second electrode of the second capacitor; the first metal layer and the second metal layer serve as the first electrode and the second electrode of the third capacitor, respectively; The electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the fourth capacitor;
在涂敷光刻胶后,所述方法还包括:After coating the photoresist, the method further includes:
对所述光刻胶进行曝光,并同时形成连接所述第一金属层和所述遮挡层的第二过孔。Exposing the photoresist, and simultaneously forming a second via connecting the first metal layer and the shielding layer.
在一些实施例中,所述形成介电层包括:In some embodiments, the forming of the dielectric layer includes:
形成所述介电层和贯穿所述介电层的第一过孔,以连接所述第二金属层和所述第一金属层。The dielectric layer and a first via hole penetrating the dielectric layer are formed to connect the second metal layer and the first metal layer.
在一些实施例中,所述形成钝化层包括:In some embodiments, the forming the passivation layer includes:
形成钝化层和第三过孔,以通过该第三过孔连接所述第一电极层和所述第一金属层。A passivation layer and a third via hole are formed to connect the first electrode layer and the first metal layer through the third via hole.
第四方面、提供一种显示面板的制造方法,显示面板的子像素区包括驱动区和显示区,驱动区包括功能区和晶体管区,制造方法包括如下步骤:In a fourth aspect, a manufacturing method of a display panel is provided. The sub-pixel area of the display panel includes a driving area and a display area, and the driving area includes a functional area and a transistor area. The manufacturing method includes the following steps:
在功能区和晶体管区分别形成遮光层和金属屏蔽层;Form a light-shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
形成缓冲层;Form a buffer layer;
在功能区和晶体管区分别形成第一有源层和第二有源层;Forming a first active layer and a second active layer in the functional area and the transistor area respectively;
形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Forming a gate insulating layer, and patterning the gate insulating layer in the transistor area;
在晶体管区形成栅极;Forming a gate in the transistor area;
导体化第一有源层和部分需要导体化的第二有源层;Conducting the first active layer and part of the second active layer that needs to be conductive;
在功能区形成第一金属层;Forming a first metal layer in the functional area;
形成介电层;Forming a dielectric layer;
在功能区和晶体管区分别形成第二金属层和源漏极;A second metal layer and source and drain are formed in the functional area and the transistor area respectively;
形成钝化层和电极层。A passivation layer and an electrode layer are formed.
在一些实施例中,所述电极层包括位于功能区的第一电极层和位于晶体管区的第二电极层,所述显示面板包括储能电容,所述储能电容包括第一电容、第二电容、第三电容和第四电容;所述遮光层和所述第一有源层分别作为所述第一电容的第一电极和第二电极;所述第一金属层和所述第一有源层作为所述第二电容的第一电极和第二电极;所述第一金属层和所述第二金属层分别作为所述第三电容的第一电极和第二电极;所述第一电极层和所述第二金属层分别作为所述第四电容的第一电极和第二电极;In some embodiments, the electrode layer includes a first electrode layer in a functional area and a second electrode layer in a transistor area, the display panel includes an energy storage capacitor, and the energy storage capacitor includes a first capacitor, a second electrode layer, and a second electrode layer. Capacitors, third capacitors, and fourth capacitors; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively; the first metal layer and the first have The source layer serves as the first electrode and the second electrode of the second capacitor; the first metal layer and the second metal layer serve as the first electrode and the second electrode of the third capacitor, respectively; The electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the fourth capacitor;
在导体化所述第一有源层和部分需要导体化的所述第二有源层后,所述方法还包括:After conductorizing the first active layer and part of the second active layer that needs to be conductorized, the method further includes:
形成连接所述第一金属层和所述遮挡层的第二过孔。A second via connecting the first metal layer and the shielding layer is formed.
在一些实施例中,所述形成介电层包括:In some embodiments, the forming of the dielectric layer includes:
形成所述介电层和贯穿所述介电层的第一过孔,以连接所述第二金属层和所述第一金属层。The dielectric layer and a first via hole penetrating the dielectric layer are formed to connect the second metal layer and the first metal layer.
在一些实施例中,所述形成钝化层包括:In some embodiments, the forming the passivation layer includes:
形成钝化层和第三过孔,以通过该第三过孔连接所述第一电极层和所述第一金属层。A passivation layer and a third via hole are formed to connect the first electrode layer and the first metal layer through the third via hole.
根据本公开实施例提供的技术方案,通过在显示面板的驱动区设置多个电容电极,能够解决设置多个电容而获得所占面积小且电容值大的储能电容。According to the technical solution provided by the embodiments of the present disclosure, by arranging multiple capacitor electrodes in the driving area of the display panel, it is possible to solve the problem of arranging multiple capacitors to obtain an energy storage capacitor with a small area and a large capacitance value.
附图说明Description of the drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本公开的其它特征、目的和优点将会变得更明显:By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of the present disclosure will become more apparent:
图1示出了根据本公开实施例的显示面板的示例性结构框图;Fig. 1 shows an exemplary structural block diagram of a display panel according to an embodiment of the present disclosure;
图2示出了根据本公开实施例的AA'的示例性截面图;FIG. 2 shows an exemplary cross-sectional view of AA′ according to an embodiment of the present disclosure;
图3示出了根据本公开实施例的显示面板的制造方法的示例性流程图;FIG. 3 shows an exemplary flowchart of a method of manufacturing a display panel according to an embodiment of the present disclosure;
图4示出了根据本公开另一实施例的显示面板的制造方法的示例性流程图;FIG. 4 shows an exemplary flowchart of a manufacturing method of a display panel according to another embodiment of the present disclosure;
图5至图12示出了根据图3中显示面板制造方法的具体示例性示意图;5 to 12 show specific exemplary schematic diagrams according to the manufacturing method of the display panel in FIG. 3;
图13至图15示出了根据图4中显示面板制造方法的具体示例性示意图。13 to 15 show specific exemplary schematic diagrams according to the manufacturing method of the display panel in FIG. 4.
具体实施方式Detailed ways
下面结合附图和实施例对本公开作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for ease of description, only the parts related to the invention are shown in the drawings.
除非另外定义,本公开使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall have the usual meanings understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "include" and other similar words mean that the element or item appearing before the word encompasses the element or item listed after the word and its equivalents, but does not exclude other elements or items. Similar words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to indicate the relative position relationship. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本公开。It should be noted that the embodiments in the present disclosure and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the present disclosure will be described in detail with reference to the drawings and in conjunction with the embodiments.
为了得到显示性能良好的OLED器件,TFT电路的设计结构也至关重要。在TFT电路的设计过程中,我们希望得到足够大的电容,以增强驱动时的充电效果,同时,对于底发射OLED器件而言,我们也希望增大开口率,而电容电极面积的增加将降低开口率,如何解决上述问题是亟需解决的问题。In order to obtain an OLED device with good display performance, the design structure of the TFT circuit is also very important. In the design process of the TFT circuit, we hope to obtain a large enough capacitance to enhance the charging effect during driving. At the same time, for bottom-emitting OLED devices, we also hope to increase the aperture ratio, and the increase in the area of the capacitor electrode will reduce The opening rate, how to solve the above problems is an urgent problem to be solved.
鉴于现有技术中的上述缺陷或不足,期望提供一种具有大电容且提高开口率的显示面板、显示装置以及显示面板的制造方法。In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a display panel, a display device, and a manufacturing method of the display panel that have a large capacitance and increase the aperture ratio.
请参考图1和图2,显示面板的子像素区包括驱动区20和显示区10,驱动区20包括晶体管区D1和功能区D2,该功能区D2包括依次层叠设置的基板(图中未标出)、遮光层101、缓冲层102、第一有源层103、栅极绝缘层104、第一金属层105、介电层106、第二金属层107、钝化层108和第一电极层109,其中,遮光层101、第一有源层103、第一金属层105、第二金属层107、第一电极层109分别在基底上的正投影具有公共重叠区域。1 and 2, the sub-pixel area of the display panel includes a driving area 20 and a display area 10. The driving area 20 includes a transistor area D1 and a functional area D2. The functional area D2 includes a substrate (not marked in the figure) stacked in sequence. Out), the light shielding layer 101, the buffer layer 102, the first active layer 103, the gate insulating layer 104, the first metal layer 105, the dielectric layer 106, the second metal layer 107, the passivation layer 108 and the first electrode layer 109, wherein the orthographic projections of the light shielding layer 101, the first active layer 103, the first metal layer 105, the second metal layer 107, and the first electrode layer 109 respectively on the substrate have a common overlapping area.
此处的公共重叠区域是指遮光层101、第一有源层103、第一金属层105、第二金属层107、第一电极层109这五者的公共重叠区域,并不是其中的某两者或三者。在驱动区的非晶体管区设置上述多层级结构的功能区,为在有限区域设置更多的部件提供了可能。The common overlapping area here refers to the common overlapping area of the light-shielding layer 101, the first active layer 103, the first metal layer 105, the second metal layer 107, and the first electrode layer 109, and is not some of them. One or three. Setting the functional area of the above-mentioned multilayer structure in the non-transistor area of the driving area provides the possibility to arrange more components in a limited area.
在一些实施例中,遮光层101、第一有源层103、第一金属层105、第二金属层107、第一电极层109中的至少四者可以分别作为储能电容的电极。In some embodiments, at least four of the light shielding layer 101, the first active layer 103, the first metal layer 105, the second metal layer 107, and the first electrode layer 109 can be used as electrodes of the energy storage capacitor, respectively.
子像素的驱动电路包括储能电容,该储能电容的大小将直接影响电致发光器件的驱动效果,储能电容的电容越大其驱动能力越强。储能电容中相对设置的两个电极的面积越大其电容值越大,而电容电极面积的增加将增加驱动区的在整个子像素区中的占比,从而减少了显示区10的占比,降低了子像素的开口率。本公开采用多个电容并联的方式,降低电容电极的面积。因此,如何设置功能区中电极的层级将是解决上述问题的关键。The driving circuit of the sub-pixel includes an energy storage capacitor, and the size of the energy storage capacitor will directly affect the driving effect of the electroluminescent device. The larger the capacitance of the energy storage capacitor, the stronger the driving ability. The larger the area of the two oppositely arranged electrodes in the energy storage capacitor, the greater the capacitance value, and the increase in the area of the capacitor electrode will increase the proportion of the driving area in the entire sub-pixel area, thereby reducing the proportion of the display area 10. , Which reduces the aperture ratio of the sub-pixels. In the present disclosure, multiple capacitors are connected in parallel to reduce the area of capacitor electrodes. Therefore, how to set the level of the electrodes in the functional area will be the key to solving the above-mentioned problems.
本公开在功能区设置了多个可作为电容电极的层级,包括遮光层101、第一有源层103、第一金属层105、第二金属层107、第一电极层109。其中,可根据应用场景的需要设置电容电极,这里不做限定。其余层级,缓冲层102、栅极绝缘层104、介电层106、钝化层108可作为电容电极之间的绝缘层,可与其两侧的电极形成薄膜电容或寄生电容。In the present disclosure, multiple levels that can be used as capacitor electrodes are provided in the functional area, including the light shielding layer 101, the first active layer 103, the first metal layer 105, the second metal layer 107, and the first electrode layer 109. Among them, the capacitor electrode can be set according to the needs of the application scenario, which is not limited here. At the other levels, the buffer layer 102, the gate insulating layer 104, the dielectric layer 106, and the passivation layer 108 can be used as an insulating layer between capacitor electrodes, and can form a film capacitor or a parasitic capacitor with the electrodes on both sides thereof.
例如,在本公开的功能区可设置2个电容:遮光层101、第一有源层103分别设置为第一电容的第一电极和第二电极,第一金属层105、第二金属层107分别作为第二电容的第一电极和第二电极;或者,第一有源层103、第一金属层105分别设置为第一电容的第一电极和第二电极,第二金属层107、 第一电极层109分别作为第二电容的第一电极和第二电极。此外,还可以有其他设置2个电容的设置方式,这里不再赘述。通过过孔连接第一电容的第一电极和第二电容的第一电极,连接第一电容的第二电极和第二电容的第二电极的方式,进行电容的并联。For example, two capacitors can be provided in the functional area of the present disclosure: the light shielding layer 101 and the first active layer 103 are respectively set as the first electrode and the second electrode of the first capacitor, the first metal layer 105 and the second metal layer 107 Respectively serve as the first electrode and the second electrode of the second capacitor; or, the first active layer 103 and the first metal layer 105 are respectively set as the first electrode and the second electrode of the first capacitor, and the second metal layer 107, the first electrode An electrode layer 109 serves as the first electrode and the second electrode of the second capacitor, respectively. In addition, there can be other setting methods for setting two capacitors, which will not be repeated here. Connect the first electrode of the first capacitor and the first electrode of the second capacitor through the via hole, and connect the second electrode of the first capacitor and the second electrode of the second capacitor to connect the capacitors in parallel.
又例如,在功能区可设置3个电容:遮光层101、第一有源层103分别作为第一电容的第一电极和第二电极,第一金属层105、第二金属层107分别作为第二电容的第一电极和第二电极,第一电极层109、第二金属层107分别作为第三电容的第一电极和第二电极。其中,第二电容的第二电极与第三电容的第二电极为共用电极。通过过孔连接第一电容的第一电极、第二电容的第一电极和第三电容的第一电极,连接第一电容的第二电极、第二电容的第二电极的方式进行电容的并联。或者,遮光层101、第一有源层103分别作为第一电容的第一电极和第二电极,第一金属层105、第一有源层103分别作为第二电容的第一电极和第二电极,第二金属层107、第一电极层109分别作为第三电容的第一电极和第二电极。其中,第一电容的第二电极与第二电容的第二电极为共用电极。通过过孔连接第一电容的第一电极、第二电容的第一电极和第三电容的第一电极,连接第一电容的第二电极、第三电容的第二电极的方式进行电容的并联。此外,还可以有其他设置3个电容的并联方式,这里不再赘述。For another example, three capacitors can be provided in the functional area: the light-shielding layer 101 and the first active layer 103 serve as the first electrode and the second electrode of the first capacitor, respectively, and the first metal layer 105 and the second metal layer 107 serve as the first electrode respectively. The first electrode and the second electrode of the two capacitors, the first electrode layer 109 and the second metal layer 107 respectively serve as the first electrode and the second electrode of the third capacitor. Wherein, the second electrode of the second capacitor and the second electrode of the third capacitor are common electrodes. Connect the first electrode of the first capacitor, the first electrode of the second capacitor, and the first electrode of the third capacitor through the via hole, and connect the second electrode of the first capacitor and the second electrode of the second capacitor to connect the capacitors in parallel. . Alternatively, the light shielding layer 101 and the first active layer 103 serve as the first electrode and the second electrode of the first capacitor, respectively, and the first metal layer 105 and the first active layer 103 serve as the first electrode and the second electrode of the second capacitor, respectively. The electrodes, the second metal layer 107 and the first electrode layer 109 respectively serve as the first electrode and the second electrode of the third capacitor. Wherein, the second electrode of the first capacitor and the second electrode of the second capacitor are common electrodes. Connect the first electrode of the first capacitor, the first electrode of the second capacitor, and the first electrode of the third capacitor through the via hole, and connect the second electrode of the first capacitor and the second electrode of the third capacitor to connect the capacitors in parallel. . In addition, there can also be other ways of setting three capacitors in parallel, which will not be repeated here.
需要说明的是,该显示区10用于设置电致发光器件;驱动区20用于设置像素驱动电路,该像素驱动电路用于驱动显示区10的电致发光器件。该像素驱动电路包括储能电容和多个薄膜晶体管,具体可包括6T1C(6个薄膜晶体管加1个储能电容)、7T1C(7个薄膜晶体管加1个储能电容)等结构。因此,驱动区20可以划分为用于设置薄膜晶体管的晶体管区D1和用于设置储能电容的功能区D2,如图2所示。另外,图1中给出在晶体管区的其他晶体管,例如晶体管31、晶体管32和晶体管33。为了表示的便利,图2仅给出一个晶体管,实际上晶体管区可包括多个晶体管。It should be noted that the display area 10 is used for arranging electroluminescent devices; the driving area 20 is used for arranging pixel driving circuits, and the pixel driving circuit is used for driving the electroluminescent devices of the display area 10. The pixel driving circuit includes an energy storage capacitor and a plurality of thin film transistors, and specifically may include 6T1C (6 thin film transistors plus 1 energy storage capacitor), 7T1C (7 thin film transistors plus 1 energy storage capacitor) and other structures. Therefore, the driving area 20 can be divided into a transistor area D1 for arranging thin film transistors and a functional area D2 for arranging energy storage capacitors, as shown in FIG. 2. In addition, other transistors in the transistor area are shown in FIG. 1, such as transistor 31, transistor 32, and transistor 33. For the convenience of presentation, FIG. 2 only shows one transistor. In fact, the transistor area may include multiple transistors.
在一些实施例中,储能电容包括第一电容、第二电容、第三电容和第四电容,In some embodiments, the energy storage capacitor includes a first capacitor, a second capacitor, a third capacitor, and a fourth capacitor,
遮光层101和第一有源层103分别作为第一电容的第一电极和第二电极;The light shielding layer 101 and the first active layer 103 serve as the first electrode and the second electrode of the first capacitor, respectively;
第一金属层105和第一有源层103作为第二电容的第一电极和第二电极;The first metal layer 105 and the first active layer 103 serve as the first electrode and the second electrode of the second capacitor;
第一金属层105和第二金属层107分别作为第三电容的第一电极和第二电极;The first metal layer 105 and the second metal layer 107 serve as the first electrode and the second electrode of the third capacitor, respectively;
第一电极层109和第二金属层107分别作为第四电容的第一电极和第二电极。The first electrode layer 109 and the second metal layer 107 serve as the first electrode and the second electrode of the fourth capacitor, respectively.
上述电容电极的设置方式中,第一电容的第二电极和第二电容第二电极为共用电极,第二电容的第一电极和第三电容的第一电极为共用电极,第三电容的第二电极与第四电容的第二电极为共用电容。通过设置多个共用电极,利用5个电极在功能区设置了4电容。如上本公开给出4个电容的电极设置方式。在电容大小相同的情形下,相对2个电容并联或者3个电容并联的方式,可进一步减少电容电极的面积,从而进一步提高像素的开口率。In the above arrangement of capacitor electrodes, the second electrode of the first capacitor and the second electrode of the second capacitor are common electrodes, the first electrode of the second capacitor and the first electrode of the third capacitor are common electrodes, and the second electrode of the third capacitor is a common electrode. The two electrodes and the second electrode of the fourth capacitor are shared capacitors. By arranging multiple common electrodes, 5 electrodes are used to set 4 capacitors in the functional area. As above, this disclosure provides four capacitor electrode settings. In the case of the same size of the capacitors, the parallel connection of the two capacitors or the parallel connection of the three capacitors can further reduce the area of the capacitor electrode, thereby further increasing the aperture ratio of the pixel.
在一些实施例中,第二金属层107和第一有源层103之间通过第一过孔201连接。通过第一过孔201,实现了4个电容的第二电极的之间连接。In some embodiments, the second metal layer 107 and the first active layer 103 are connected through the first via 201. Through the first via 201, the connection between the second electrodes of the four capacitors is realized.
在一些实施例中,遮光层101和第一金属层105通过第二过孔202连接。实现了第一电容的第一电极和第二电容的第一电极之间的连接。In some embodiments, the light shielding layer 101 and the first metal layer 105 are connected through the second via 202. The connection between the first electrode of the first capacitor and the first electrode of the second capacitor is realized.
在一些实施例中,第一金属层105和第一电极层109之间通过第三过孔203连接。实现了第三电容的第一电极和第四电容的第一电极之间的连接。通过第一过孔201、第二过孔202和第三过孔203实现了4个电容的并联。In some embodiments, the first metal layer 105 and the first electrode layer 109 are connected by a third via 203. The connection between the first electrode of the third capacitor and the first electrode of the fourth capacitor is realized. The parallel connection of four capacitors is realized through the first via 201, the second via 202, and the third via 203.
在一些实施例中,第二金属层107和第一电极层109分别用于接收外部电信号。上述4个电容并联的储能电容需要与周边的晶体管连接驱动电致发光器件,因此,该储能电容的电极与晶体管连接或者与电致发光器件进行外部连接。In some embodiments, the second metal layer 107 and the first electrode layer 109 are used to receive external electrical signals, respectively. The energy storage capacitor with the above four capacitors in parallel needs to be connected to the surrounding transistors to drive the electroluminescent device. Therefore, the electrode of the energy storage capacitor is connected to the transistor or externally connected to the electroluminescent device.
请参考图2,在一些实施例中,驱动区D1包括薄膜晶体管,薄膜晶体管包括依次层叠设置的金属屏蔽层302、第二有源层301、栅极303、源漏极304和第二电极层305,Referring to FIG. 2, in some embodiments, the driving area D1 includes a thin film transistor. The thin film transistor includes a metal shielding layer 302, a second active layer 301, a gate 303, a source drain 304, and a second electrode layer stacked in sequence. 305,
遮光层101与薄膜晶体管的金属屏蔽层302同层设置;The light shielding layer 101 and the metal shielding layer 302 of the thin film transistor are arranged in the same layer;
第一有源层103与薄膜晶体管的第二有源层301同层设置;The first active layer 103 and the second active layer 301 of the thin film transistor are arranged in the same layer;
第一金属层105与薄膜晶体管的栅极303同层设置;The first metal layer 105 is provided in the same layer as the gate 303 of the thin film transistor;
第二金属层107与薄膜晶体管的源漏极304同层设置;The second metal layer 107 is provided in the same layer as the source and drain 304 of the thin film transistor;
第一电极层109与薄膜晶体管的第二电极层305同层设置。The first electrode layer 109 and the second electrode layer 305 of the thin film transistor are arranged in the same layer.
如图1所示,多个电容的设置应尽量不影响晶体管的结构和工艺,因此采用与晶体管的部分层级同层设置的结构。其中,功能区的遮光层101与薄膜晶体管的金属屏蔽层302可以连接,也可以断开,这里不做限定,可根据应用场景设定。同理,功能区的第一电极层109与薄膜晶体管的第二电极层305可以连接,也可以断开,这里不做限定,可根据应用场景设定。As shown in Fig. 1, the arrangement of multiple capacitors should not affect the structure and process of the transistor as much as possible, so a structure that is arranged at the same level as part of the transistor is adopted. Wherein, the light shielding layer 101 of the functional area and the metal shielding layer 302 of the thin film transistor can be connected or disconnected, which is not limited here, and can be set according to application scenarios. In the same way, the first electrode layer 109 of the functional area and the second electrode layer 305 of the thin film transistor can be connected or disconnected, which is not limited here, and can be set according to application scenarios.
本公开还提供一种显示装置,该显示装置包括本公开各实施例所提供的显示面板。The present disclosure also provides a display device, which includes the display panel provided by each embodiment of the present disclosure.
请参考图3,本公开还公开一种显示面板的制造方法,显示面板的子像素区包括驱动区20和显示区10,驱动区20包括功能区D2和晶体管区D1,制造方法包括如下步骤:3, the present disclosure also discloses a manufacturing method of a display panel. The sub-pixel area of the display panel includes a driving area 20 and a display area 10. The driving area 20 includes a functional area D2 and a transistor area D1. The manufacturing method includes the following steps:
步骤S101:在功能区和晶体管区分别形成遮光层和金属屏蔽层;Step S101: forming a light shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
步骤S102:形成缓冲层;Step S102: forming a buffer layer;
步骤S103:在功能区和晶体管区分别形成第一有源层和第二有源层;Step S103: forming a first active layer and a second active layer in the functional area and the transistor area, respectively;
步骤S104:形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Step S104: forming a gate insulating layer, and patterning the gate insulating layer in the transistor region;
步骤S105:涂敷光刻胶,在不需要导体化的第二有源层上形成光刻胶图案,进行第一有源层和部分需要导体化的第二有源层的导体化;Step S105: applying photoresist, forming a photoresist pattern on the second active layer that does not need to be conductive, and conducting the first active layer and a part of the second active layer that needs to be conductive;
步骤S106:去掉光刻胶图案,在功能区和晶体管区分别形成第一金属层和栅极;Step S106: Remove the photoresist pattern, and form a first metal layer and a gate in the functional area and the transistor area, respectively;
步骤S107:形成介电层;Step S107: forming a dielectric layer;
步骤S108:在功能区和晶体管区分别形成第二金属层和源漏极;Step S108: forming a second metal layer and a source and drain respectively in the functional area and the transistor area;
步骤S109:形成钝化层和电极层。Step S109: forming a passivation layer and an electrode layer.
下面结合附图5至附图12、以及图2说明各步骤。Hereinafter, each step will be described with reference to FIG. 5 to FIG. 12 and FIG. 2.
在步骤S101中,如图5所示,在功能区D2和晶体管D1区分别形成遮光层101和金属屏蔽层302。本实施例中,功能区的遮光层302和晶体管区的金属屏蔽层101连接,应用中还可以采用断开的结构。另外,功能区的遮光层302和晶体管区的金属屏蔽层101可以采用相同材料也可以不同,这里不做限定。在一些实施例中,功能区的遮光层302和晶体管区的金属屏蔽层101可以采用同一掩膜板,在同一构图工艺同时形成。In step S101, as shown in FIG. 5, a light shielding layer 101 and a metal shielding layer 302 are formed in the functional area D2 and the transistor D1 area, respectively. In this embodiment, the light shielding layer 302 of the functional area is connected to the metal shielding layer 101 of the transistor area, and a disconnected structure can also be adopted in the application. In addition, the light shielding layer 302 of the functional area and the metal shielding layer 101 of the transistor area can be made of the same material or different, which is not limited here. In some embodiments, the light shielding layer 302 in the functional area and the metal shielding layer 101 in the transistor area can be formed at the same time by using the same mask and in the same patterning process.
在步骤S102中,如图6所示,形成缓冲层102。该缓冲层102覆盖整个驱动区。In step S102, as shown in FIG. 6, a buffer layer 102 is formed. The buffer layer 102 covers the entire driving area.
在步骤S103中,如图7所示,在功能区D2和晶体管区D1分别形成第一有源层103和第二有源层301,其中第二有源层301和第一有源层103可采用IGZO(indium gallium zinc oxide,氧化铟镓锌)材料,IGZO具有较高的电子迁移率,在薄膜晶体管中作为沟道材料,从而提高显示面板的分辨率。此时的第一有源层103和第二有源层301为未被导体化。In step S103, as shown in FIG. 7, a first active layer 103 and a second active layer 301 are formed in the functional area D2 and the transistor area D1, respectively, wherein the second active layer 301 and the first active layer 103 can be Using IGZO (indium gallium zinc oxide, indium gallium zinc oxide) material, IGZO has a higher electron mobility and is used as a channel material in thin film transistors to improve the resolution of the display panel. At this time, the first active layer 103 and the second active layer 301 are not conductive.
在步骤S104中,如图8所示,形成栅极绝缘层104,并图案化晶体管区D1的栅极绝缘层,使得在第二有源层301的不需要导体化的区域形成栅极绝缘层的图案,并露出第二有源层301的需要导体化的区域。In step S104, as shown in FIG. 8, a gate insulating layer 104 is formed, and the gate insulating layer of the transistor region D1 is patterned, so that the gate insulating layer is formed in the region of the second active layer 301 that does not need to be conductive. , And expose the area of the second active layer 301 that needs to be conductive.
在步骤S105中,如图9所示,在不需要导体化的第二有源层301-1上形成光刻胶图案401。In step S105, as shown in FIG. 9, a photoresist pattern 401 is formed on the second active layer 301-1 that does not need to be conductive.
这里,通过在不需要导体化的第二有源层301-1上形成光刻胶图案401,以对第二有源层301-1进行遮挡,从而避免对第二有源层301-1进行导体化。进一步,对未被光刻胶图案401覆盖的第二有源层301-2和第一有源层103进行导体化。Here, the photoresist pattern 401 is formed on the second active layer 301-1 that does not need to be conductive, so as to shield the second active layer 301-1, thereby avoiding the second active layer 301-1. Conductive. Further, the second active layer 301-2 and the first active layer 103 that are not covered by the photoresist pattern 401 are conductive.
形成光刻胶图案时可采用普通的刻蚀法,仅在不需要导体化的第二有源层301-1保留光刻胶图案,或者还可以采用半色调掩模(Half Tone Mask)工艺曝光,在不需要导体化的第二有源层301-1保留较厚的光刻胶,而其余区域的光刻胶较薄,能够减少导体化对其他区域的不利影响。在进行光刻胶曝光的工艺过程中,还可以形成连接第一金属层105和遮挡层101的第二过孔202。之后,导体化第一有源层103和部分需要导体化的第二有源层301,获得如图9所示的导体化的第二有源层301-2和未导体化的第二有源层301-1,以及导体化的第一有源层103。可利用H 2、He或者NH 3等气体对氧化铟镓锌进行导体化。 When forming the photoresist pattern, an ordinary etching method can be used, and only the photoresist pattern is left in the second active layer 301-1 that does not need to be conductive, or a half tone mask (Half Tone Mask) process can also be used for exposure In the second active layer 301-1 that does not need to be conductive, a thicker photoresist is reserved, while the photoresist in the remaining regions is thinner, which can reduce the adverse effects of conductiveization on other regions. During the process of photoresist exposure, a second via 202 connecting the first metal layer 105 and the shielding layer 101 may also be formed. After that, the first active layer 103 and a part of the second active layer 301 that need to be conductive are made to be conductive, to obtain a conductive second active layer 301-2 and an unconductive second active layer as shown in FIG. 9. Layer 301-1, and a conductive first active layer 103. H 2 , He or NH 3 can be used to conduct conduction of indium gallium zinc oxide.
在步骤S106中,如图10所示,去掉步骤S105中的光刻胶图案,在功能区和晶体管区分别形成第一金属层105和栅极303。其中第一金属层105和栅极303采用相同的材料,可以采用导电性优、遮光性好的金属层,例如Mo、Cu、Al膜层或符合金属层。制造时,可采用PVD(Physical Vapor Deposition, 物理气相沉积)沉积栅极和第一金属层,并刻蚀形成所需的图案。在该步骤中,第一金属层105和栅极303采用同一掩膜板,在同一构图工艺同时形成。相比于图4所示的方法中第一金属层105和栅极303可以节省制作工艺,从而节省制作成本。In step S106, as shown in FIG. 10, the photoresist pattern in step S105 is removed, and a first metal layer 105 and a gate 303 are formed in the functional area and the transistor area, respectively. The first metal layer 105 and the gate electrode 303 are made of the same material, and a metal layer with excellent conductivity and good light-shielding property may be used, such as a Mo, Cu, Al film layer or a conforming metal layer. During manufacturing, PVD (Physical Vapor Deposition, physical vapor deposition) can be used to deposit the gate and the first metal layer, and etch to form the desired pattern. In this step, the first metal layer 105 and the gate electrode 303 are formed at the same time using the same mask plate and in the same patterning process. Compared with the method shown in FIG. 4, the first metal layer 105 and the gate 303 can save the manufacturing process, thereby saving the manufacturing cost.
在步骤S107中,如图11所示,形成介电层106。此时可以形成连接第二金属层和第一金属层的第一过孔201。从图11可以看出,第一过孔201贯穿介电层106。In step S107, as shown in FIG. 11, a dielectric layer 106 is formed. At this time, a first via 201 connecting the second metal layer and the first metal layer may be formed. It can be seen from FIG. 11 that the first via 201 penetrates the dielectric layer 106.
在步骤S108中,如图12所示,在功能区和晶体管区分别形成第二金属层107和源漏极304。第二金属层107和源漏极304可采用相同的金属材料。根据应用场景的需要,第二金属层107和源漏极304可以相互连接或断开,这里不做限定。在一些实施例中,第二金属层107和源漏极304可以采用同一掩膜板,在同一构图工艺同时形成。In step S108, as shown in FIG. 12, a second metal layer 107 and a source and drain 304 are formed in the functional area and the transistor area, respectively. The second metal layer 107 and the source and drain electrodes 304 can use the same metal material. According to the needs of the application scenario, the second metal layer 107 and the source and drain electrodes 304 can be connected or disconnected, which is not limited here. In some embodiments, the second metal layer 107 and the source and drain electrodes 304 can be formed at the same time by using the same mask and in the same patterning process.
在步骤S109中,如图2所示,形成钝化层108和电极层109。形成钝化层108后,可以形成连接电极层109和第一金属层105的第三过孔203。该电极层包括功能区的第一电极层和晶体管区的第二电极层,第一电极层和的第二电极层可互相连接,或断开,这里不做限定。该电极层的材料可以为ITO(indium Tin oxide,氧化铟锡)。In step S109, as shown in FIG. 2, a passivation layer 108 and an electrode layer 109 are formed. After the passivation layer 108 is formed, a third via 203 connecting the electrode layer 109 and the first metal layer 105 may be formed. The electrode layer includes a first electrode layer in the functional area and a second electrode layer in the transistor area. The first electrode layer and the second electrode layer can be connected to each other or disconnected, which is not limited here. The material of the electrode layer may be ITO (indium tin oxide, indium tin oxide).
经过上述过程,获得了具有5层电容电极的功能区的层级结构。After the above process, a hierarchical structure with 5 layers of functional regions of capacitor electrodes is obtained.
请参考图4,本公开还公开一种显示面板的制造方法,显示面板的子像素区包括驱动区和显示区,驱动区包括功能区和晶体管区,制造方法包括如下步骤:4, the present disclosure also discloses a manufacturing method of a display panel. The sub-pixel area of the display panel includes a driving area and a display area, and the driving area includes a functional area and a transistor area. The manufacturing method includes the following steps:
步骤S201:在功能区和晶体管区分别形成遮光层和金属屏蔽层;Step S201: forming a light shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
步骤S202:形成缓冲层;Step S202: forming a buffer layer;
步骤S203:在功能区和晶体管区分别形成第一有源层和第二有源层;Step S203: forming a first active layer and a second active layer in the functional area and the transistor area, respectively;
步骤S204:形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Step S204: forming a gate insulating layer, and patterning the gate insulating layer in the transistor area;
步骤S205:在晶体管区形成栅极;Step S205: forming a gate in the transistor area;
步骤S206:导体化第一有源层和部分需要导体化的第二有源层Step S206: Conducting the first active layer and part of the second active layer that needs to be conductive
步骤S207:在功能区形成第一金属层;Step S207: forming a first metal layer in the functional area;
步骤S208:形成介电层;Step S208: forming a dielectric layer;
步骤S209:在功能区和晶体管区分别形成第二金属层和源漏极;Step S209: forming a second metal layer and a source and drain respectively in the functional area and the transistor area;
步骤S210:形成钝化层和电极层。Step S210: forming a passivation layer and an electrode layer.
下面结合附图5至图8、附图13至附图15、附图11至附图12、以及图2说明各步骤。Hereinafter, each step will be described with reference to FIG. 5 to FIG. 8, FIG. 13 to FIG. 15, FIG. 11 to FIG. 12, and FIG. 2.
在步骤S201中,如图5所示,在功能区D2和晶体管区D1分别形成遮光层101和金属屏蔽层302。本实施例中,功能区的遮光层302和晶体管区的金属屏蔽层101连接,应用中也可以断开,这里不做限定。另外,功能区的遮光层302和晶体管区的金属屏蔽层101可以采用相同材料也可以不同,这里不做限定。在一些实施例中,功能区的遮光层302和晶体管区的金属屏蔽层101可以采用同一掩膜板,在同一构图工艺同时形成。In step S201, as shown in FIG. 5, a light shielding layer 101 and a metal shielding layer 302 are formed in the functional area D2 and the transistor area D1, respectively. In this embodiment, the light shielding layer 302 of the functional area is connected to the metal shielding layer 101 of the transistor area, and it can also be disconnected in application, which is not limited here. In addition, the light shielding layer 302 of the functional area and the metal shielding layer 101 of the transistor area can be made of the same material or different, which is not limited here. In some embodiments, the light shielding layer 302 in the functional area and the metal shielding layer 101 in the transistor area can be formed at the same time by using the same mask and in the same patterning process.
在步骤S202中,如图6所示,形成缓冲层102。该缓冲层102覆盖整个驱动区。In step S202, as shown in FIG. 6, a buffer layer 102 is formed. The buffer layer 102 covers the entire driving area.
在步骤S203中,如图7所示,在功能区D2和晶体管区D1分别形成第一有源层103和第二有源层301,其中第二有源层301和第一有源层103可采用IGZO(indium gallium zinc oxide,氧化铟镓锌)材料,IGZO具有较高的电子迁移率,在薄膜晶体管中作为沟道材料,从而提高显示面板的分辨率。此时的第二有源层301和第一有源层103未被导体化。In step S203, as shown in FIG. 7, a first active layer 103 and a second active layer 301 are formed in the functional area D2 and the transistor area D1, respectively, wherein the second active layer 301 and the first active layer 103 can be Using IGZO (indium gallium zinc oxide, indium gallium zinc oxide) material, IGZO has a higher electron mobility and is used as a channel material in thin film transistors to improve the resolution of the display panel. At this time, the second active layer 301 and the first active layer 103 are not conductive.
在步骤S204中,如图8所示,形成栅极绝缘层104,并图案化晶体管区D1的栅极绝缘层,使得在第二有源层301的不需要导体化的区域形成栅极绝缘层的图案,并露出第二有源层301的需要导体化的区域。In step S204, as shown in FIG. 8, the gate insulating layer 104 is formed, and the gate insulating layer of the transistor region D1 is patterned, so that the gate insulating layer is formed in the region of the second active layer 301 that does not need to be conductive. , And expose the area of the second active layer 301 that needs to be conductive.
在步骤S205中,如图13所示,在晶体管区的栅极绝缘层104上形成栅极303,并图案化晶体管区D1的栅极303,使得第二有源层301的不需要导体化的区域形成栅极图案,并露出第二有源层301的需要导体化的区域。In step S205, as shown in FIG. 13, a gate 303 is formed on the gate insulating layer 104 of the transistor area, and the gate 303 of the transistor area D1 is patterned so that the second active layer 301 does not need to be conductive. The gate pattern is formed in the region, and the region of the second active layer 301 that needs to be conductive is exposed.
该步骤中,通过栅极303遮盖不需要导体化的区域,以避免不需要导体化的有源层被导体化。In this step, the gate 303 covers the area that does not need to be conductive, so as to prevent the active layer that does not need to be conductive from being conductive.
步骤S206中,如图14所示,导体化第一有源层103和部分需要导体化的第二有源层301-2,获得如图14所示的导体化的第二有源层301-2和未导体化的第二有源层301-1,以及导体化的第一有源层103。可利用H 2、He或者NH 3等气体对氧化铟镓锌进行导体化。导体化后,可以形成连接第一金属 层105和遮挡层101的第二过孔202。 In step S206, as shown in FIG. 14, the conductive first active layer 103 and a part of the second active layer 301-2 that need to be conductive are obtained to obtain the conductive second active layer 301- as shown in FIG. 2 and the unconducted second active layer 301-1, and the conductorized first active layer 103. H 2 , He or NH 3 can be used to conduct conduction of indium gallium zinc oxide. After the conductorization, a second via 202 connecting the first metal layer 105 and the shielding layer 101 can be formed.
在步骤S207中,如图15所示,在功能区形成第一金属层105。其中第一金属层105和栅极303采用相同的材料,可以采用导电性优、遮光性好的金属层,例如Mo、Cu、Al膜层或符合金属层。制造时,可采用PVD(Physical Vapor Deposition,物理气相沉积)沉积第一金属层,并刻蚀形成所需的图案。In step S207, as shown in FIG. 15, a first metal layer 105 is formed in the functional area. The first metal layer 105 and the gate electrode 303 are made of the same material, and a metal layer with excellent conductivity and good light-shielding property may be used, such as a Mo, Cu, Al film layer or a conforming metal layer. During manufacturing, PVD (Physical Vapor Deposition, physical vapor deposition) can be used to deposit the first metal layer and etch to form the desired pattern.
从图15可以看出,第一金属层105与栅极303同层设置。图4所示的方法与图3所示的方法的区别在于,图13-15所示的步骤分别为:形成栅极303——导体化——形成第一金属层105,而图9-10所示的步骤分别为:涂覆光刻胶+导体化——同时形成栅极303和第一金属层105。It can be seen from FIG. 15 that the first metal layer 105 and the gate 303 are provided in the same layer. The difference between the method shown in Fig. 4 and the method shown in Fig. 3 is that the steps shown in Figs. 13-15 are: forming a gate 303—conducting—forming a first metal layer 105, while Figs. 9-10 The steps shown are: coating photoresist+conducting-forming the gate 303 and the first metal layer 105 at the same time.
在图4所示的方法中,将第一金属层105在导体化之后形成是因为,如果将第一金属层105与栅极303同时形成,第一金属层105将使得其下方区域的第一有源层的103无法导体化。因此,在图4所示的方法中,第一金属层105与栅极303同层设置,但在不同的工艺中形成。In the method shown in FIG. 4, the first metal layer 105 is formed after the conductorization is because, if the first metal layer 105 and the gate 303 are formed at the same time, the first metal layer 105 will make the first 103 of the active layer cannot be made into a conductor. Therefore, in the method shown in FIG. 4, the first metal layer 105 and the gate 303 are provided in the same layer, but are formed in different processes.
在步骤S208中,如图11所示,形成介电层106。此时可以形成连接第二金属层和第一金属层的第一过孔201。从图11可以看出,第一过孔201贯穿介电层106。In step S208, as shown in FIG. 11, a dielectric layer 106 is formed. At this time, a first via 201 connecting the second metal layer and the first metal layer may be formed. It can be seen from FIG. 11 that the first via 201 penetrates the dielectric layer 106.
在步骤S209中,如图12所示,在功能区和晶体管区分别形成第二金属层107和源漏极304。第二金属层107和源漏极304可采用相同的金属材料。根据应用场景的需要,第二金属层107和源漏极304可以相互连接或断开,这里不做限定。在一些实施例中,第二金属层107和源漏极304可以采用同一掩膜板,在同一构图工艺同时形成。In step S209, as shown in FIG. 12, a second metal layer 107 and a source and drain 304 are formed in the functional area and the transistor area, respectively. The second metal layer 107 and the source and drain electrodes 304 can use the same metal material. According to the needs of the application scenario, the second metal layer 107 and the source and drain electrodes 304 can be connected or disconnected, which is not limited here. In some embodiments, the second metal layer 107 and the source and drain electrodes 304 can be formed at the same time by using the same mask and in the same patterning process.
在步骤S210中,如图2所示,形成钝化层108和电极层109,形成钝化层108后,可以形成连接第一电极层109和第一金属层105的第三过孔203。该电极层包括功能区的第一电极层109和晶体管区的第二电极层305,第一电极层和第二电极层可互相连接,或断开,这里不做限定。该电极层的材料可以为ITO(indium Tin oxide,氧化铟锡)。In step S210, as shown in FIG. 2, a passivation layer 108 and an electrode layer 109 are formed. After the passivation layer 108 is formed, a third via 203 connecting the first electrode layer 109 and the first metal layer 105 may be formed. The electrode layer includes the first electrode layer 109 in the functional area and the second electrode layer 305 in the transistor area. The first electrode layer and the second electrode layer can be connected to each other or disconnected, which is not limited here. The material of the electrode layer may be ITO (indium tin oxide, indium tin oxide).
经过上述过程,获得了具有5层电容电极的功能区的层级结构。After the above process, a hierarchical structure with 5 layers of functional regions of capacitor electrodes is obtained.
以上描述仅为本公开的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本公开中所涉及的发明范围,并不限于上述技术特征 的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本公开中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover the technical solutions based on the above technical features without departing from the inventive concept. Or other technical solutions formed by any combination of its equivalent features. For example, the above-mentioned features and the technical features disclosed in the present disclosure (but not limited to) having similar functions are replaced with each other to form a technical solution.

Claims (20)

  1. 一种显示面板,显示面板的子像素区包括驱动区和显示区,所述驱动区包括功能区,该功能区包括依次层叠设置的基底、遮光层、缓冲层、第一有源层、栅极绝缘层、第一金属层、介电层、第二金属层、钝化层和第一电极层,其中,所述遮光层、所述第一有源层、所述第一金属层、所述第二金属层、所述第一电极层分别在所述基底上的正投影具有公共重叠区域。A display panel. The sub-pixel area of the display panel includes a driving area and a display area. The driving area includes a functional area. The insulating layer, the first metal layer, the dielectric layer, the second metal layer, the passivation layer and the first electrode layer, wherein the light shielding layer, the first active layer, the first metal layer, the The orthographic projections of the second metal layer and the first electrode layer on the substrate respectively have a common overlapping area.
  2. 根据权利要求1所述的显示面板,其中,The display panel according to claim 1, wherein:
    所述遮光层、所述第一有源层、所述第一金属层、所述第二金属层、所述第一电极层中的至少四者分别作为储能电容的电极。At least four of the light shielding layer, the first active layer, the first metal layer, the second metal layer, and the first electrode layer respectively serve as electrodes of an energy storage capacitor.
  3. 根据权利要求2所述的显示面板,其中,The display panel according to claim 2, wherein:
    所述储能电容包括第一电容、第二电容、第三电容和第四电容;The energy storage capacitor includes a first capacitor, a second capacitor, a third capacitor, and a fourth capacitor;
    所述遮光层和所述第一有源层分别作为所述第一电容的第一电极和第二电极;The light shielding layer and the first active layer respectively serve as the first electrode and the second electrode of the first capacitor;
    所述第一金属层和所述第一有源层作为所述第二电容的第一电极和第二电极;The first metal layer and the first active layer serve as the first electrode and the second electrode of the second capacitor;
    所述第一金属层和所述第二金属层分别作为所述第三电容的第一电极和第二电极;The first metal layer and the second metal layer respectively serve as the first electrode and the second electrode of the third capacitor;
    所述第一电极层和所述第二金属层分别作为所述第四电容的第一电极和第二电极。The first electrode layer and the second metal layer serve as the first electrode and the second electrode of the fourth capacitor, respectively.
  4. 根据权利要求2所述的显示面板,其中,所述储能电容包括第一电容和第二电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第二金属层分别作为第二电容的第一电极和第二电极。3. The display panel of claim 2, wherein the energy storage capacitor includes a first capacitor and a second capacitor; the light shielding layer and the first active layer serve as the first electrode and the second capacitor of the first capacitor, respectively. Electrodes, the first metal layer and the second metal layer respectively serve as the first electrode and the second electrode of the second capacitor.
  5. 根据权利要求2所述的显示面板,其中,所述储能电容包括第一电容和第二电容;所述第一有源层、所述第一金属层分别作为第一电容的第一电极和第二电极,所述第二金属层、所述第一电极层分别作为第二电容的第一电极和第二电极。3. The display panel of claim 2, wherein the energy storage capacitor includes a first capacitor and a second capacitor; the first active layer and the first metal layer serve as the first electrode and the second capacitor of the first capacitor, respectively. The second electrode, the second metal layer and the first electrode layer respectively serve as the first electrode and the second electrode of the second capacitor.
  6. 根据权利要求2所述的显示面板,其中,所述储能电容包括第一电容、 第二电容和第三电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第二金属层分别作为第二电容的第一电极和第二电极,所述第一电极层、所述第二金属层分别作为第三电容的第一电极和第二电极。The display panel according to claim 2, wherein the energy storage capacitor includes a first capacitor, a second capacitor, and a third capacitor; the light shielding layer and the first active layer respectively serve as the first capacitor of the first capacitor. The first metal layer and the second metal layer are respectively used as the first electrode and the second electrode of the second capacitor, and the first electrode layer and the second metal layer are respectively used as the third electrode. The first electrode and the second electrode of the capacitor.
  7. 根据权利要求2所述的显示面板,其中,所述储能电容包括第一电容、第二电容和第三电容;所述遮光层、所述第一有源层分别作为第一电容的第一电极和第二电极,所述第一金属层、所述第一有源层分别作为第二电容的第一电极和第二电极,所述第二金属层、所述第一电极层分别作为第三电容的第一电极和第二电极。3. The display panel of claim 2, wherein the energy storage capacitor comprises a first capacitor, a second capacitor, and a third capacitor; the light shielding layer and the first active layer respectively serve as the first capacitor of the first capacitor. Electrode and second electrode, the first metal layer and the first active layer respectively serve as the first electrode and the second electrode of the second capacitor, and the second metal layer and the first electrode layer respectively serve as the first electrode and the second electrode. The first electrode and the second electrode of the three capacitors.
  8. 根据权利要求3所述的显示面板,其中,所述第二金属层和所述第一有源层之间通过第一过孔连接。3. The display panel of claim 3, wherein the second metal layer and the first active layer are connected through a first via hole.
  9. 根据权利要求8所述的显示面板,其中,所述遮光层和所述第一金属层通过第二过孔连接;8. The display panel of claim 8, wherein the light shielding layer and the first metal layer are connected through a second via;
    所述第一金属层和所述第一电极层之间通过第三过孔连接。The first metal layer and the first electrode layer are connected through a third via hole.
  10. 根据权利要求9所述的显示面板,其中,所述第二金属层和所述第一电极层分别用于外部电连接。9. The display panel of claim 9, wherein the second metal layer and the first electrode layer are respectively used for external electrical connection.
  11. 根据权利要求1所述的显示面板,其中,所述驱动区还包括晶体管区,所述晶体管区包括薄膜晶体管,所述薄膜晶体管包括依次层叠设置的金属屏蔽层、第二有源层、栅极、源漏极和第二电极层,The display panel according to claim 1, wherein the driving area further includes a transistor area, the transistor area includes a thin film transistor, and the thin film transistor includes a metal shielding layer, a second active layer, and a gate electrode that are stacked in sequence. , Source drain and second electrode layer,
    所述遮光层与所述金属屏蔽层同层设置;The light shielding layer and the metal shielding layer are provided in the same layer;
    所述第一有源层与所述第二有源层同层设置;The first active layer and the second active layer are arranged in the same layer;
    所述第一金属层与所述栅极同层设置;The first metal layer and the gate electrode are provided in the same layer;
    所述第二金属层与所述源漏极同层设置;The second metal layer and the source and drain electrodes are provided in the same layer;
    所述第一电极层与所述第二电极层同层设置。The first electrode layer and the second electrode layer are arranged in the same layer.
  12. 一种显示装置,包括权利要求1-11任一项所述的显示面板。A display device comprising the display panel according to any one of claims 1-11.
  13. 一种显示面板的制造方法,显示面板的子像素区包括驱动区和显示区,所述驱动区包括功能区和晶体管区,所述制造方法包括如下步骤:A method for manufacturing a display panel. The sub-pixel area of the display panel includes a driving area and a display area. The driving area includes a functional area and a transistor area. The manufacturing method includes the following steps:
    在功能区和晶体管区分别形成遮光层和金属屏蔽层;Form a light-shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
    形成缓冲层;Form a buffer layer;
    在功能区和晶体管区分别形成第一有源层和第二有源层;Forming a first active layer and a second active layer in the functional area and the transistor area respectively;
    形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Forming a gate insulating layer, and patterning the gate insulating layer in the transistor area;
    涂敷光刻胶,在不需要导体化的第二有源层上形成光刻胶图案,进行所述第一有源层和部分需要导体化的所述第二有源层的导体化;Coating photoresist, forming a photoresist pattern on the second active layer that does not need to be conductive, and conducts the first active layer and part of the second active layer that needs to be conductive;
    去掉所述光刻胶图案,在功能区和晶体管区分别形成第一金属层和栅极;Remove the photoresist pattern, and form a first metal layer and a gate in the functional area and the transistor area, respectively;
    形成介电层;Forming a dielectric layer;
    在功能区和晶体管区分别形成第二金属层和源漏极;A second metal layer and source and drain are formed in the functional area and the transistor area respectively;
    形成钝化层和电极层。A passivation layer and an electrode layer are formed.
  14. 根据权利要求13所述的方法,其中,所述电极层包括位于功能区的第一电极层和位于晶体管区的第二电极层,所述显示面板包括储能电容,所述储能电容包括第一电容、第二电容、第三电容和第四电容;所述遮光层和所述第一有源层分别作为所述第一电容的第一电极和第二电极;所述第一金属层和所述第一有源层作为所述第二电容的第一电极和第二电极;所述第一金属层和所述第二金属层分别作为所述第三电容的第一电极和第二电极;所述第一电极层和所述第二金属层分别作为所述第四电容的第一电极和第二电极;The method according to claim 13, wherein the electrode layer includes a first electrode layer in a functional area and a second electrode layer in a transistor area, the display panel includes an energy storage capacitor, and the energy storage capacitor includes a first electrode layer. A capacitor, a second capacitor, a third capacitor, and a fourth capacitor; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively; the first metal layer and The first active layer serves as the first electrode and the second electrode of the second capacitor; the first metal layer and the second metal layer serve as the first electrode and the second electrode of the third capacitor, respectively ; The first electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the fourth capacitor;
    在涂敷光刻胶后,所述方法还包括:After coating the photoresist, the method further includes:
    对所述光刻胶进行曝光,并同时形成连接所述第一金属层和所述遮挡层的第二过孔。Exposing the photoresist, and simultaneously forming a second via connecting the first metal layer and the shielding layer.
  15. 根据权利要求14所述的方法,其中,所述形成介电层包括:The method of claim 14, wherein said forming a dielectric layer comprises:
    形成所述介电层和贯穿所述介电层的第一过孔,以连接所述第二金属层和所述第一金属层。The dielectric layer and a first via hole penetrating the dielectric layer are formed to connect the second metal layer and the first metal layer.
  16. 根据权利要求15所述的方法,其中,所述形成钝化层包括:The method according to claim 15, wherein said forming a passivation layer comprises:
    形成钝化层和第三过孔,以通过该第三过孔连接所述第一电极层和所述第一金属层。A passivation layer and a third via hole are formed to connect the first electrode layer and the first metal layer through the third via hole.
  17. 一种显示面板的制造方法,显示面板的子像素区包括驱动区和显示区,所述驱动区包括功能区和晶体管区,所述制造方法包括如下步骤:A method for manufacturing a display panel. The sub-pixel area of the display panel includes a driving area and a display area. The driving area includes a functional area and a transistor area. The manufacturing method includes the following steps:
    在功能区和晶体管区分别形成遮光层和金属屏蔽层;Form a light-shielding layer and a metal shielding layer in the functional area and the transistor area respectively;
    形成缓冲层;Form a buffer layer;
    在功能区和晶体管区分别形成第一有源层和第二有源层;Forming a first active layer and a second active layer in the functional area and the transistor area respectively;
    形成栅极绝缘层,并图案化晶体管区的栅极绝缘层;Forming a gate insulating layer, and patterning the gate insulating layer in the transistor area;
    在晶体管区形成栅极;Forming a gate in the transistor area;
    导体化所述第一有源层和部分需要导体化的所述第二有源层;Conductorizing the first active layer and part of the second active layer that needs to be conductorized;
    在功能区形成第一金属层;Forming a first metal layer in the functional area;
    形成介电层;Forming a dielectric layer;
    在功能区和晶体管区分别形成第二金属层和源漏极;A second metal layer and source and drain are formed in the functional area and the transistor area respectively;
    形成钝化层和电极层。A passivation layer and an electrode layer are formed.
  18. 根据权利要求17所述的方法,其中,所述电极层包括位于功能区的第一电极层和位于晶体管区的第二电极层,所述显示面板包括储能电容,所述储能电容包括第一电容、第二电容、第三电容和第四电容;所述遮光层和所述第一有源层分别作为所述第一电容的第一电极和第二电极;所述第一金属层和所述第一有源层作为所述第二电容的第一电极和第二电极;所述第一金属层和所述第二金属层分别作为所述第三电容的第一电极和第二电极;所述第一电极层和所述第二金属层分别作为所述第四电容的第一电极和第二电极;17. The method of claim 17, wherein the electrode layer includes a first electrode layer in a functional area and a second electrode layer in a transistor area, the display panel includes an energy storage capacitor, and the energy storage capacitor includes a first electrode layer. A capacitor, a second capacitor, a third capacitor, and a fourth capacitor; the light-shielding layer and the first active layer serve as the first electrode and the second electrode of the first capacitor, respectively; the first metal layer and The first active layer serves as the first electrode and the second electrode of the second capacitor; the first metal layer and the second metal layer serve as the first electrode and the second electrode of the third capacitor, respectively ; The first electrode layer and the second metal layer respectively serve as the first electrode and the second electrode of the fourth capacitor;
    在导体化所述第一有源层和部分需要导体化的所述第二有源层后,所述方法还包括:After conductorizing the first active layer and part of the second active layer that needs to be conductorized, the method further includes:
    形成连接所述第一金属层和所述遮挡层的第二过孔。A second via connecting the first metal layer and the shielding layer is formed.
  19. 根据权利要求18所述的方法,其中,所述形成介电层包括:The method of claim 18, wherein said forming a dielectric layer comprises:
    形成所述介电层和贯穿所述介电层的第一过孔,以连接所述第二金属层和所述第一金属层。The dielectric layer and a first via hole penetrating the dielectric layer are formed to connect the second metal layer and the first metal layer.
  20. 根据权利要求19所述的方法,其中,所述形成钝化层包括:The method according to claim 19, wherein said forming a passivation layer comprises:
    形成钝化层和第三过孔,以通过该第三过孔连接所述第一电极层和所述第一金属层。A passivation layer and a third via hole are formed to connect the first electrode layer and the first metal layer through the third via hole.
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