WO2021238384A1 - 一种高温汽水过滤单元及组合式高温汽水过滤装置 - Google Patents

一种高温汽水过滤单元及组合式高温汽水过滤装置 Download PDF

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Publication number
WO2021238384A1
WO2021238384A1 PCT/CN2021/083659 CN2021083659W WO2021238384A1 WO 2021238384 A1 WO2021238384 A1 WO 2021238384A1 CN 2021083659 W CN2021083659 W CN 2021083659W WO 2021238384 A1 WO2021238384 A1 WO 2021238384A1
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Prior art keywords
filter
outlet
temperature steam
steam
water
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PCT/CN2021/083659
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English (en)
French (fr)
Inventor
南立志
李照华
戎建华
谢乃普
季凯
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杭州万得斯环保科技有限公司
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Priority claimed from CN202020913284.4U external-priority patent/CN212548678U/zh
Priority claimed from CN202010454011.2A external-priority patent/CN113713509B/zh
Application filed by 杭州万得斯环保科技有限公司 filed Critical 杭州万得斯环保科技有限公司
Priority to US17/925,723 priority Critical patent/US20230191304A1/en
Publication of WO2021238384A1 publication Critical patent/WO2021238384A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/58Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2273/00Operation of filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2273/20High temperature filtration

Definitions

  • the invention belongs to the technical field of steam purification and treatment, and in particular relates to a high-temperature steam-water filter unit and a combined high-temperature steam-water filter device.
  • Chinese patent CN 101091848 discloses a "combined filter barrel", which sets multiple filter mesh cylinders in a barrel, and uses a liquid inlet tank to transport the filtrate to be filtered to each filter mesh cylinder, and finally filtered through the filter mesh cylinder. , The filtrate flows out from the outlet pipe in the lower part of the barrel. Its overall volume is too large to adapt to installation sites of different shapes.
  • the present invention provides a form of decomposing the filtering device into a combination of multiple filtering units, so that it can be adapted to different installation sites, and the length of the filtering path can be designed according to the actual properties of the medium to be filtered.
  • the adjustment is simple, convenient, high filtration efficiency, high-temperature soda filter unit and combined high-temperature soda filter with good filtering effect.
  • a high-temperature soda filter unit including:
  • the filter frame is divided into upper and lower layers by a partition, the lower layer is provided with a feed port, and the upper layer is provided with a discharge port;
  • the filter includes a plurality of filter cartridges installed in the vertical direction on the compartment, the inlet of the filter cartridge is located below the compartment, and the outlet is located above the compartment;
  • the communication channel communicates with the discharge port.
  • the barrier layer is provided with more than two filters.
  • the bottom of the filter frame is provided with a sewage outlet.
  • the filter includes a flange bottom plate, and the filter cartridge is vertically installed on the flange bottom plate; the filter frame is provided with the same number of manholes as the filter.
  • the invention also discloses a combined high-temperature steam and water filtering device, which includes:
  • the filter unit including:
  • the filter frame is divided into two upper and lower layers by a partition, the lower layer is provided with a feed port that can communicate with the steam inlet, and the upper layer is provided with a discharge port;
  • the filter includes a plurality of filter cartridges installed in the vertical direction on the compartment, the inlet of the filter cartridge is located below the compartment, and the outlet is located above the compartment;
  • the communication channel extends along the vertical height direction of the filter frame, and connects the material outlet and the material inlet of the adjacent filter unit.
  • more than two filters are provided on the barrier layer, and the more than two filters are arranged in a direction perpendicular to the flow of the medium. Two or more filters are arranged in parallel in the same compartment to increase the flow rate of a single filter unit.
  • the feed port and the discharge port of the single filter unit are arranged relative to each other; or, the feed port and the discharge port of the single filter unit are arranged in a staggered manner.
  • the outlet of the filter unit at the tail end is connected with the steam outlet; or, the top of the communication channel at the tail end is provided with a steam outlet.
  • the filter unit also includes a pressure sensor for monitoring the pressure difference between the inlet and the outlet.
  • the bottom of the filter frame is provided with a sewage outlet; the filter frame is provided with the same number of maintenance manholes as the filter; the filter includes a flange bottom plate, and the filter cartridge is installed in parallel to the flange bottom plate.
  • the present invention removes impurities, inorganic salts and other harmful substances in steam or steam-water mixture through filtration and adsorption, thereby improving the steam grade; the present invention can be used alone or in conjunction with the high-temperature wastewater desalination device, accepting the source from the device
  • the output, the mixed steam that has undergone preliminary treatment, is then further finely filtered to improve the quality of the mixed steam, which can be supplied to heat users with higher steam quality requirements, such as steam turbines, printing and dyeing enterprises, etc.
  • the invention uses multi-stage combined filter units, according to user requirements for steam grade and various filtering precision requirements, combined with filtration flow, pressure and other parameters, and uses flexible filter unit combinations to form various series and parallel filters.
  • Device Arrange various filters from coarse to fine to achieve multi-stage filtration of steam and remove harmful substances such as impurities and inorganic salts in steam or soda-water mixtures.
  • the beneficial effects of the present invention are: the spliced combined filter and the filter frame are combined into a filter unit, the filter frame is a cube or a cylinder, divided into two upper and lower layers, and the filter is installed between the upper and lower layers; the medium; In the filter unit, the inlet and the outlet can be selected in four directions at will; the filter unit can be freely combined according to the requirements of filtration accuracy, filtration flow, pressure drop, etc., and can be combined into a single stage through the filter unit in parallel or in series Or multi-stage filtration, the use method is more flexible; each filter unit has a cleaning and inspection port (manhole) above, and each filter unit and metal filter can be backwashed or replaced through the manhole; the medium flows through the filter From bottom to top from time to time, it is convenient for some impurities to deposit on the bottom of the filter frame.
  • the filter unit In the filter unit, the inlet and the outlet can be selected in four directions at will; the filter unit can be freely combined according to the requirements of filtration accuracy,
  • FIG. 1 is a schematic diagram of the first structure of the filter frame and the filter of the high-temperature steam and water filter unit of the present invention.
  • Fig. 2 is a second schematic diagram of the matching structure of the filter frame and the filter of the high-temperature soda filter unit of the present invention.
  • Fig. 3 is the third schematic diagram of the cooperation structure of the filter frame and the filter of the high-temperature soda filter unit of the present invention.
  • Figure 4 is a perspective view of the filter of the present invention.
  • Figure 5 is a schematic diagram of the flange bottom plate in the filter of the present invention.
  • FIG. 6 is a schematic diagram of the filter cartridge in the filter of the present invention.
  • Fig. 7 is a perspective view of the high-temperature soda filter unit of the present invention.
  • Fig. 8 is a perspective view of the cooperation of the high-temperature steam water filter unit and the steam inlet of the present invention.
  • Fig. 9 is a structural schematic diagram of the cooperation of the filter frame and two filters of the high-temperature soda filter unit of the present invention.
  • Fig. 10 is a front view of a combined high-temperature soda filter device according to the first embodiment of the present invention.
  • FIG. 11 is a perspective view of a combined high-temperature soda and water filtering device provided by Embodiment 1 of the present invention.
  • Fig. 12 is a top view of a combined high-temperature soda filter device according to the first embodiment of the present invention.
  • FIG. 13 is a schematic diagram of the medium flow direction of the combined high-temperature steam and water filter device provided by Embodiment 1 of the present invention.
  • Fig. 14 is a cleaning schematic diagram of the combined high-temperature steam-water filtering device provided by the first embodiment of the present invention.
  • FIG. 15 is a schematic diagram of the cooperation structure of the filter frame and the filter of the combined high-temperature steam and water filter device provided by the second embodiment of the present invention.
  • Fig. 16 is a perspective view of the internal structure of the combined high-temperature soda filter device provided by the second embodiment of the present invention.
  • Fig. 17 is a schematic diagram of the installation of the filter of the combined high-temperature steam and water filtering device according to the second embodiment of the present invention.
  • Fig. 18 is a top view of the combined high-temperature soda filter device provided by the second embodiment of the present invention.
  • Fig. 19 is a perspective view of a combined high-temperature soda filter device provided in the third embodiment of the present invention.
  • a high-temperature steam and water filter unit includes a filter frame 2, a filter 4 mounted on the filter frame 2, and a communication channel 5.
  • the filter frame 2 is separated by the partition 3 into two relatively independent upper and lower layers.
  • the side wall of the lower layer 21 is provided with a feed port 211 from bottom to top, and the side wall of the upper layer 22 is provided with a feed port 221 from top to bottom; as shown in Figure 1-
  • the inlet 211 and the outlet 221 do not need to be opened on the same side wall of the filter frame 2, but they can be opened on adjacent or opposite side walls, that is, the inlet 211 and the outlet
  • the ports 221 can be arranged relative to each other, or they can be arranged staggered.
  • the filter 4 includes a flange bottom plate 42 fixedly installed on the circular opening of the compartment 3 by bolts, and a plurality of filter cartridges 41 vertically installed on the flange bottom plate 42.
  • the filter cartridges 41 are arranged in parallel and spaced apart, the outlet 411 of the filter cartridge 41 is located above the compartment 3, the material of the filter cartridge 41 is made of micro-ceramic or stainless steel powder sintering, and its precision can be customized according to needs.
  • the walls are located below the partition 3.
  • the filtering accuracy of the filter cartridge 41 is generally a minimum of ⁇ 0.1 ⁇ m, which can be selected according to the filtering accuracy and level.
  • the communication channel 5 is parallel to the filter frame 2, it extends along the vertical height direction of the filter frame 2, and has a cavity structure.
  • the communication channel 5 communicates with the discharge port 221.
  • the steam inlet 6 can be arranged on one side of the filter unit and communicated with the feed port 211, so that the steam enters the lower layer 21 of the filter frame 2 through the feed port 211, and then passes through the filtering effect of the filter cartridge 41.
  • the outlet 411 of the filter cartridge 41 enters the upper layer 22 of the filter frame 2, and then enters the communication channel 5 through the discharge port 221.
  • two filters 4 can be connected in parallel, that is, two filters 4 are installed on the compartment 3 of a filter frame 2 at the same time, and the upper layer 22 of the compartment 3 is connected to the space corresponding to the two filters 4 The space corresponding to the two filters 4 in the lower layer 21 of the barrier layer 3 is also connected.
  • the two filters 4 can share a feed port 211, and two discharge ports 221 are provided corresponding to the positions of the two filters.
  • a sewage outlet 23 is provided at the bottom of the filter frame 2; in order to facilitate the maintenance and replacement of the filter 4, the filter frame 2 is provided with the same number of maintenance manholes 24 as the filter 4.
  • a combined high-temperature soda and water filter device includes more than two filter units 1.
  • the number of filter units 1 is three, which are arranged in series.
  • the filter unit 1 includes a filter frame 2, a filter 4 installed on the filter frame 2, and a communication channel 5;
  • the side wall of the upper layer 22 is provided with a discharge port 221 from top to bottom; the feed port 211 and the discharge port 221 are arranged oppositely.
  • the structure of the filter 4 is the same as the above-mentioned structure, and will not be repeated.
  • the communication channel 5 is parallel to the filter frame 2, which extends along the vertical height direction of the filter frame 2, and has a cavity structure.
  • the communication channel 5 is in communication with the outlet 221 and is connected to the inlet of an adjacent filter unit. Connected.
  • the steam inlet 6 is arranged on one side of the filter unit 1 and communicates with the feed inlet 211; the steam outlet 7 is arranged on the top of the communicating channel 5 at the rear end. Of course, in other embodiments, it can also be directly connected.
  • the outlet of the filter unit 1 arranged at the end is connected to it.
  • steam enters the lower layer 21 of the filter frame 2 of the first filter unit 1 from the steam inlet 6 through the inlet 211, and then enters through the outlet 411 of the filter cartridge 41 through the filtering effect of the filter cartridge 41
  • the upper layer 22 of the filter frame 2 enters the communication channel 5 through the outlet 221; then enters the adjacent filtration unit through the inlet of the adjacent filtration unit through the communication channel 5 for filtration, repeating three times, and then passes through the steam outlet 7 discharge.
  • a pressure sensor 8 is installed between the feed port 211 and the discharge port 221 of each filter unit 1 to detect and send a signal to the control system at any time.
  • the pressure difference between the inlet 211 and the outlet 221 of the filter unit 1 becomes larger.
  • the control system will give an alarm and stop the operation of the equipment upon receiving the signal; the pressure sensor 8 generally changes from pressure Composed of transmitter or electric contact pressure gauge.
  • a housing 9 can also be provided outside the multiple filter units 1.
  • the shape of the housing 9 can be a cube or a cylinder, and its size is determined by the number of filter units 1 and The combination method is determined.
  • the filter frame 2 is provided with the same number of manholes 24 as the filter 4; the manholes 24 are installed on the housing 9 directly above the filter unit 1.
  • Each filter unit 1 has an inspection manhole 24, whose function is to clean, replace, and repair. Opening the maintenance manhole 24 can take out the filter 4 in the filter unit 1 for replacement, or directly flush the filter 4 with a water gun, and the flushed sewage is discharged from the sewage outlet 23.
  • a sewage outlet 23 is provided at the bottom of the filter frame 2, and a cleaning water inlet 71 is provided at the steam outlet 7; the cleaning water inlet 71 and the sewage outlet 23 are used Routinely clean the inlet of the inlet water and the outlet of the sewage after cleaning.
  • the filter cartridge 41 of the filter 4 is slightly clogged with water-soluble inorganic salts (the pressure difference increases), the clean water or demineralized water is taken from the cleaning water inlet 71 enters and discharges through the sewage outlet 23 after soaking and cleaning.
  • two filters 4 can be connected in parallel, that is, two filters 4 are installed on the compartment 3 of a filter frame 2 at the same time, and the arrangement direction of the two filters 4 is the same as the direction in which the medium flows.
  • multiple filters 4 can also be arranged on one filter frame 2; The space of the filter 4 is also connected.
  • the two filters 4 can share a feed port 211, and two discharge ports 221 are provided corresponding to the positions of the two filters.
  • a filter unit 1 has two filters 4 connected in parallel, and then multiple filter units are connected in series.
  • the steam inlet 6 is located between the two filters of the first filter unit and is connected to the feed
  • the port 211 is connected, and the steam outlet 7 is located in the middle of the communication channel of the tail end filter unit, and is connected to the discharge port 221 of the tail end filter.
  • the difference between the second embodiment and the first embodiment is that one filter unit is connected with two filters in parallel, and the other structures are the same, so it will not be repeated.
  • the difference between this embodiment and the first embodiment is that the inlet 211 and outlet 221 of the filter unit 1 are arranged in a staggered manner, that is, two adjacent side walls of the filter frame 2 are provided with inlets.
  • the communication channel 5 is separated by the baffle 10, and the side wall of the baffle 10 that does not communicate with the inlet and outlet of the adjacent filter unit 1 extends the entire vertical height direction to form a closed surface. That is, the remaining several adjacent filter units are separated, and at this time, a curved and undulating flow channel pointed in the direction of the arrow is formed.
  • the difference between the third embodiment and the first embodiment is that the adjacent filter units are bent and arranged instead of being arranged along a straight line, and the other structures are the same, and will not be repeated.

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Abstract

本发明公开了一种高温汽水过滤单元,包括:过滤框架,由隔层分隔为上下两层,下层设有进料口,上层设有出料口;过滤器,包括多个沿竖直方向安装于隔层的滤筒,滤筒的进口位于隔层下方,其出口位于隔层上方;连通通道,与出料口相连通。本发明还公开了一种组合式高温汽水过滤装置,包括:内置于外壳的两个以上的过滤单元,连通通道,沿过滤框架竖直高度方向延伸,其连通相邻过滤单元的出料口和进料口。本发明由拼接组合式的过滤器和过滤框架组合成一个过滤单元,可以根据过滤精度、过滤流量、压降等要求进行自由组合。

Description

一种高温汽水过滤单元及组合式高温汽水过滤装置 技术领域
本发明属于蒸汽的净化处理技术领域,尤其是涉及一种高温汽水过滤单元及组合式高温汽水过滤装置。
背景技术
在锅炉运行中会产生大量高温高盐份的废水,这种废水需要进行除盐处理后才能排放。而传统的高盐废水处理方法较为复杂且成本较高。由于这种废水本身具有高温、高压的特点,因此利用锅炉的饱和蒸汽对其进行闪蒸并混合,使废水瞬间被气化,然后通过吸附和过滤去除废水中不能蒸发的盐份。为了使经过处理后的高温“混合蒸汽”,还能继续供给诸如汽轮机等设备或者其他高品位要求的热用户使用,这种蒸汽还需进一步净化处理,以满足热用户的需求。
中国专利CN 101091848公开了一种《组合过滤桶》,其通过将多个过滤网筒设置在一个桶体内,利用进液槽向各个过滤网筒输送待过滤的滤液,最终经过滤网筒过滤后,滤液由桶体下部的出液管流出。其整体体积过大,无法适应不同形状的安装场地。
发明内容
为了克服现有技术的不足,本发明提供一种将过滤装置分解为多个过滤单元组合的形式,使得其可以适应不同的安装场地,可以根据待过滤介质的实际性状进行过滤路径的长短设计,调节简单、方便,过滤效率高,过滤效果佳的高温汽水过滤单元及组合式高温汽水过滤装置。
本发明解决其技术问题所采用的技术方案是:一种高温汽水过滤单元,包括:
过滤框架,由隔层分隔为上下两层,所述下层设有进料口,所述上层设有出料口;
过滤器,包括多个沿竖直方向安装于隔层的滤筒,所述滤筒的进口位于隔层下方,其出口位于隔层上方;
连通通道,与出料口相连通。
作为优选,所述隔层设有两个以上的过滤器。
作为优选,所述过滤框架底部设有排污口。
作为优选,所述过滤器包括法兰底板,所述滤筒垂直安装于法兰底板;所述过滤框架上设有与过滤器数量相同的检修人孔。
本发明还公开了一种组合式高温汽水过滤装置,包括:
内置于外壳的两个以上的过滤单元,所述过滤单元包括,
过滤框架,由隔层分隔为上下两层,所述下层设有可与蒸汽入口相连通的进料口,所述上层设有出料口;
过滤器,包括多个沿竖直方向安装于隔层的滤筒,所述滤筒的进口位于隔层下方,其出口位于隔层上方;
连通通道,沿过滤框架竖直高度方向延伸,其连通相邻过滤单元的出料口和进料口。
进一步的,所述隔层上设有两个以上的过滤器,所述两个以上的过滤器沿垂直于介质流通的方向排布。两个以上的过滤器并联设置在同一隔层,增加单个过滤单元的流通量。
进一步的,所述单个过滤单元的进料口和出料口相对设置;或者,所述单个过滤单元的进料口和出料口错位设置。
进一步的,位于尾端的过滤单元出料口与蒸汽出口相连通;或者,位于尾端的连通通道顶部设有蒸汽出口。
进一步的,所述过滤单元还包括用于监测进料口和出料口压差的压力传感器。
进一步的,所述过滤框架底部设有排污口;所述过滤框架上设有与过滤器数量相同的检修人孔;所述过滤器包括法兰底板,所述滤筒平行安装于法兰底板。
本发明通过过滤吸附将蒸汽或者汽水混合物内的杂质、无机盐等有害物质去除,从而提高了蒸汽品位;本发明既可单独使用也可以与来高温废水除盐装置配合使用,接受来自该装置所输出的,经过初步处理的混合蒸汽,然后作进一步精细过滤,以提高经过混合后的蒸汽品位,可供给对蒸汽品位要求较高的热用户,比如汽轮机、印染企业等。
本发明利用多级组合式的过滤单元,根据用户对蒸汽品位的要求以及各种不 同过滤精度要求、结合过滤流量、压力等参数,利用灵活的过滤单元组合,可以组成各种串联、并联的过滤装置。将各种滤网由粗到细的排列,以实现对蒸汽的多级过滤,去除蒸汽或者汽水混合物内的杂质和无机盐分等有害物质。
本发明的有益效果是:由拼接组合式的过滤器和过滤框架组合成一个过滤单元,过滤框架外形为一个立方体或者圆柱体,分为上下两层,过滤器安装在上下两层之间;介质在过滤单元中下进上出,进口和出口可以在四个方向上任意选择;过滤单元可以根据过滤精度、过滤流量、压降等要求进行自由组合,可以通过过滤单元并联或者串联组合成单级或者多级过滤,使用方式更加灵活;每个过滤单元的上方都有一个清洗检修口(人孔),可以通过人孔对各个过滤单元以及金属过滤器进行反冲洗或者更换;介质流通经过过滤器时自下而上,便于一些杂质沉积在过滤框架的底部。
附图说明
图1为本发明的高温汽水过滤单元的过滤框架和过滤器配合结构示意图一。
图2为本发明的高温汽水过滤单元的过滤框架和过滤器配合结构示意图二。
图3为本发明的高温汽水过滤单元的过滤框架和过滤器配合结构示意图三。
图4为本发明过滤器的立体图。
图5为本发明过滤器中法兰底板的示意图。
图6为本发明过滤器中滤筒的示意图。
图7为本发明的高温汽水过滤单元的立体图。
图8为本发明的高温汽水过滤单元与蒸汽入口配合的立体图。
图9为本发明的高温汽水过滤单元的过滤框架和两个过滤器配合的结构示意图。
图10为本发明实施例一提供的组合式高温汽水过滤装置的主视图。
图11为本发明实施例一提供的组合式高温汽水过滤装置的立体图。
图12为本发明实施例一提供的组合式高温汽水过滤装置的俯视图。
图13为本发明实施例一提供的组合式高温汽水过滤装置的介质流向示意图。
图14为本发明实施例一提供的组合式高温汽水过滤装置的清洗示意图。
图15为本发明实施例二提供的组合式高温汽水过滤装置的过滤框架和过滤器配合结构示意图。
图16为本发明实施例二提供的组合式高温汽水过滤装置的内部结构透视图。
图17为本发明实施例二提供的组合式高温汽水过滤装置的过滤器安装示意图。
图18为本发明实施例二提供的组合式高温汽水过滤装置的俯视图。
图19为本发明实施例三提供的组合式高温汽水过滤装置的立体图。
具体实施方式
为了使本技术领域的人员更好的理解本发明方案,下面将结合本发明实施例中的附图,对实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。
如图1-6所示,一种高温汽水过滤单元,包括过滤框架2,安装在过滤框架2上的过滤器4,及连通通道5。
过滤框架2被隔层3分隔成相对独立的上下两层,下层21侧壁自下而上开设有进料口211,上层22侧壁自上而下开设有出料口221;如图1-3所示,进料口211和出料口221只要不开设在过滤框架2的同一侧壁上即可,但可以开设在相邻或正对的侧壁上,即进料口211和出料口221可以相对设置,也可以错位设置。
如图4-6所示,过滤器4包括通过螺栓固定安装在隔层3的圆形开孔上的法兰底板42,和多个垂直安装在法兰底板42上的滤筒41,多个滤筒41平行间隔设置,滤筒41的出口411位于隔层3的上方,滤筒41的材质采用微陶瓷或者不锈钢粉末烧结制作,其精度可以根据需要定制,滤筒41的多个进口位于侧壁,且均位于隔层3的下方。滤筒41的过滤精度一般最小<0.1μm,可根据过滤精度和级别进行选择。
如图5所示,连通通道5与过滤框架2平行,其沿着过滤框架2的竖直高度方向延伸,为一空腔结构,该连通通道5与出料口221相连通。
如图6所示,蒸汽入口6可以设置在过滤单元的一侧,与进料口211相连通,从而蒸汽通过进料口211进入过滤框架2的下层21,再通过滤筒41的过滤作用,由滤筒41的出口411进入过滤框架2的上层22,再经过出料口221进入连通通道5。
如图7所示,可以将两个过滤器4并联,即在一个过滤框架2的隔层3上同时安装两个过滤器4,隔层3的上层22对应两个过滤器4的空间相连通,隔层3的下层21对应两个过滤器4的空间也相连通,此时两个过滤器4可以共用一个进料口211,分别对应两个过滤器的位置设置两个出料口221。
为了便于过滤框架2的清洗,在过滤框架2的底部设置有排污口23;为了便于过滤器4的检修和更换,在过滤框架2上设置与过滤器4的数量相同的检修人孔24。
实施例一
如图9-13所示,一种组合式高温汽水过滤装置,包括两个以上的过滤单元1,于本实施例中,过滤单元1的数量为三个,且串联设置。
过滤单元1包括过滤框架2,安装在过滤框架2上的过滤器4,及连通通道5;过滤框架2被隔层3分隔成相对独立的上下两层,下层21侧壁自下而上开设有进料口211,上层22侧壁自上而下开设有出料口221;进料口211和出料口221相对设置。
过滤器4的结构与上述结构相同,不再赘述。
连通通道5与过滤框架2平行,其沿着过滤框架2的竖直高度方向延伸,为一空腔结构,该连通通道5与出料口221相连通,且与相邻一个过滤单元的进料口相连通。
如图10所示,蒸汽入口6设置在过滤单元1的一侧,与进料口211相连通;蒸汽出口7设置在位于尾端的连通通道5的顶部,当然于其它实施例中,也可以直接设置在尾端的过滤单元1的出料口处,与其相连通。
如图10中箭头所示,蒸汽从蒸汽入口6通过进料口211进入第一个过滤单元1的过滤框架2的下层21,再通过滤筒41的过滤作用,由滤筒41的出口411进入过滤框架2的上层22,再经过出料口221进入连通通道5;接着通过连通通道5通过相邻一个过滤单元的进料口进入该相邻过滤单元内进行过滤,重复三 次,再通过蒸汽出口7排出。
为了便于及时发现滤筒41是否堵塞,在每个过滤单元1的进料口211和出料口221之间安装压力传感器8,用于随时检测并发讯给控制系统,当滤筒41堵塞时,过滤单元1的进料口211和出料口221之间的压差变大,当压差达到设定值时,控制系统收到讯号就报警并停止设备运行;压力传感器8一般是由压力变送器或者电接点压力表组成。
为了便于组装后运输,或者对多个过滤单元1进行限制,还可以在多个过滤单元1外套设一个外壳9,外壳9的形状可以是立方体或者圆柱体,其尺寸由过滤单元1的数量和组合方式决定。
为了便于过滤器4的检修和更换,在过滤框架2上设置与过滤器4的数量相同的检修人孔24;所述的检修人孔24是安装过滤单元1的正上方的外壳9上,每一个过滤单元1都有一个检修人孔24,其作用是清洗、更换、维修。打开检修人孔24可以取出过滤单元1内的过滤器4进行更换,也可以直接用水枪对过滤器4进行冲洗,冲洗后的污水从排污口23排出。
为了便于过滤框架2的清洗,如图14所示,在过滤框架2的底部设置有排污口23,在蒸汽出口7设置清洗水入口71;所述的清洗水入口71和排污口23是用来日常清洗进水的入口和清洗后污水的排出口,当过滤器4的滤筒41上有较为轻微的可溶于水的无机盐堵塞时(压差增加),清水或者除盐水从清洗水入口71进入,浸泡清洗后通过排污口23排出。
实施例二
如图15所示,可以将两个过滤器4并联,即在一个过滤框架2的隔层3上同时安装两个过滤器4,且两个过滤器4的排布方向与介质流通的方向相垂直,当然于其它实施例中,也可以在一个过滤框架2上设置多个过滤器4;隔层3的上层22对应两个过滤器4的空间相连通,隔层3的下层21对应两个过滤器4的空间也相连通,此时两个过滤器4可以共用一个进料口211,分别对应两个过滤器的位置设置两个出料口221。
如图16-18所示,一个过滤单元1带有两个并联的过滤器4,再将多个过滤单元串联,蒸汽入口6位于第一个过滤单元的两个过滤器之间,与进料口211相连通,蒸汽出口7位于尾端过滤单元的连通通道的中间,与尾端过滤器的出料 口221相连通。
实施例二与实施例一的不同之处在于一个过滤单元并联有两个过滤器,其他结构相同,不再赘述。
实施例三
如图19所示,本实施例与实施例一的不同之处在于,过滤单元1的进料口211和出料口221错位设置,即在过滤框架2的相邻两个侧壁上开设进料口211和出料口221。此时连通通道5由挡板10隔开,挡板10不与相邻过滤单元1的进料口和出料口相连通的侧壁就延伸整个竖直高度方向,形成封闭面。也就是将其余几个相邻过滤单元都隔开,此时形成沿箭头方向所指的弯曲起伏流通通道。
实施例三与实施例一的不同之处在于相邻过滤单元弯折布设,而非沿直线布设,其他结构相同,不再赘述。
上述具体实施方式用来解释说明本发明,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明作出的任何修改和改变,都落入本发明的保护范围。

Claims (10)

  1. 一种高温汽水过滤单元,其特征在于包括:
    过滤框架(2),由隔层(3)分隔为上下两层,所述下层(21)设有进料口(211),所述上层(22)设有出料口(221);
    过滤器(4),包括多个沿竖直方向安装于隔层(3)的滤筒(41),所述滤筒(41)的进口位于隔层(3)下方,其出口(411)位于隔层(3)上方;
    连通通道(5),与出料口(221)相连通。
  2. 根据权利要求1所述的高温汽水过滤单元,其特征在于:所述隔层(3)设有两个以上的过滤器(4)。
  3. 根据权利要求1所述的高温汽水过滤单元,其特征在于:所述过滤框架(2)底部设有排污口(23)。
  4. 根据权利要求1所述的高温汽水过滤单元,其特征在于:所述过滤器(4)包括法兰底板(42),所述滤筒(41)垂直安装于法兰底板(42);所述过滤框架(2)上设有与过滤器(4)数量相同的检修人孔(24)。
  5. 一种组合式高温汽水过滤装置,其特征在于包括:
    内置于外壳(9)的两个以上的过滤单元(1),所述过滤单元(1)包括,过滤框架(2),由隔层(3)分隔为上下两层,所述下层(21)设有可与蒸汽入口(6)相连通的进料口(211),所述上层(22)设有出料口(221);
    过滤器(4),包括多个沿竖直方向安装于隔层(3)的滤筒(41),所述滤筒(41)的进口位于隔层(3)下方,其出口位于隔层(3)上方;
    连通通道(5),沿过滤框架(2)竖直高度方向延伸,其连通相邻过滤单元(1)的出料口和进料口。
  6. 根据权利要求5所述的组合式高温汽水过滤装置,其特征在于:所述隔层(3)上设有两个以上的过滤器(4),所述两个以上的过滤器(4)沿垂直于介质流通的方向排布。
  7. 根据权利要求5所述的组合式高温汽水过滤装置,其特征在于:所述单个过滤单元(1)的进料口(211)和出料口(221)相对设置;或者,所述单个过滤单元(1)的进料口(211)和出料口(221)错位设置。
  8. 根据权利要求5所述的组合式高温汽水过滤装置,其特征在于:位于尾端的 过滤单元(1)出料口与蒸汽出口(7)相连通;或者,位于尾端的连通通道顶部设有蒸汽出口(7)。
  9. 根据权利要求5所述的组合式高温汽水过滤装置,其特征在于:所述过滤单元(1)还包括用于监测进料口(211)和出料口(221)压差的压力传感器(8)。
  10. 根据权利要求5所述的组合式高温汽水过滤装置,其特征在于:所述过滤框架(2)底部设有排污口(23);所述过滤框架(2)上设有与过滤器(4)数量相同的检修人孔(24);所述过滤器(4)包括法兰底板(42),所述滤筒(41)平行安装于法兰底板(42)。
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