WO2021234816A1 - Thermosetting resin composition and cured film - Google Patents

Thermosetting resin composition and cured film Download PDF

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WO2021234816A1
WO2021234816A1 PCT/JP2020/019774 JP2020019774W WO2021234816A1 WO 2021234816 A1 WO2021234816 A1 WO 2021234816A1 JP 2020019774 W JP2020019774 W JP 2020019774W WO 2021234816 A1 WO2021234816 A1 WO 2021234816A1
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group
acid
compound
general formula
reaction
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PCT/JP2020/019774
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French (fr)
Japanese (ja)
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克 呑海
佑也 森脇
知也 松田
耕資 浅田
浩気 中川
佳嗣 前尾
成寿 吉田
直巳 竹中
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共栄社化学株式会社
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Priority to PCT/JP2020/019774 priority Critical patent/WO2021234816A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers

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  • the present invention relates to a thermosetting resin composition and a cured film.
  • thermosetting resin compositions having a transesterification reaction as a curing reaction are studying thermosetting resin compositions having a transesterification reaction as a curing reaction (Patent Documents 1 to 4). Recent studies have revealed that by making the transesterification reaction a curing reaction, it is possible to secure the same curing performance as the curing using a generally known melamine resin or polyisocyanate compound. ..
  • Patent Documents 1 to 4 mainly disclose thermosetting resin compositions using an acrylic polymer as a substrate resin.
  • thermosetting resin compositions are used in many fields. Therefore, the required physical properties of the cured resin may differ depending on the application and purpose. In some fields, when an acrylic polymer is used, a cured product having the desired physical characteristics may not be obtained.
  • thermosetting resin composition in addition to the acrylic polyol, a polyester polyol is also widely used. Since the chemical structure of the polyester polyol is different from that of the acrylic polyol, its physical properties are also different from those of the acrylic polyol. Therefore, if a thermosetting resin composition using a polyester polyol as a substrate resin and having a transesterification reaction as a curing reaction can be obtained, it is expected that it can be used in many new applications.
  • An object of the present invention is to provide a thermosetting resin composition in which a polyester resin is used as a base resin and a transesterification reaction can be a curing reaction.
  • the present invention is a thermosetting resin composition
  • a thermosetting resin composition comprising a polyester resin (A) having a hydroxyl group (a) and an alkyl ester group (b), and a transesterification catalyst (B).
  • the present invention is a thermosetting resin composition comprising a polyester resin (C) and a polyol compound (D) having an alkyl ester group (b), and a transesterification catalyst (B).
  • the present invention is characterized by containing a polyester resin (E) having a hydroxyl group (a), a compound (F) having an alkyl ester group (b), and a transesterification catalyst (B). It is a thing.
  • the alkyl ester group (b) preferably has a structure represented by the following general formula (1) or (2).
  • R 1 is an alkyl group having 50 or less carbon atoms.
  • R 2 is, in part, an oxygen atom, a nitrogen atom and containing carbon atoms which may have 50 or less alkylene group)
  • the polyester resin preferably has a structural unit represented by the general formula (3) in the resin chain.
  • X is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom as a part).
  • R b is an alkyl group having 50 or less carbon atoms.
  • the present invention has a structure represented by the following general formula (1).
  • Ra represents a tertiary alkyl group
  • Rb represents a primary alkyl group
  • thermosetting resin composition containing a polyester resin as a substrate resin and having a transesterification reaction as a curing reaction.
  • a thermosetting resin composition by using a polyester resin, a cured product having excellent flexibility, glossiness, and adhesion can be obtained.
  • FIG. It is a figure which shows the result of the rigid pendulum test of the comparative example 1.
  • FIG. It is a figure which shows the result of the rigid pendulum test of the comparative example 2.
  • FIG. It is a figure which shows the result of the rigid pendulum test of Example 1.
  • FIG. It is a figure which shows the result of the rigid pendulum test of Example 2.
  • FIG. It is a figure which shows the result of the rigid pendulum test of the comparative example 3.
  • FIG. It is a figure which shows the result of the rigid pendulum test of Example 3.
  • the present invention relates to a thermosetting resin composition in which a polyester resin is used as a substrate resin and a transesterification reaction is used as a curing reaction.
  • a thermosetting resin using a polyester resin as a base resin has generally been cured by using a polyester polyol having a hydroxyl group and using it in combination with a curing agent such as a melamine resin or an isocyanate compound.
  • thermosetting resin compositions having a transesterification reaction as a curing reaction in the above-mentioned Patent Documents 1 to 4 and the like.
  • the study on the use of the polyacrylic resin as the substrate resin was mainly carried out, and the specific study on the thermosetting resin composition mainly composed of the polyester resin was not carried out. ..
  • thermosetting resin composition comprising (E) and a compound (F) having an alkyl ester group (b), and an ester exchange catalyst (B).
  • a resin composition in which two or more of the polyester resins (A), (C) and (E) are used in combination can also be used.
  • the resin has at least one polyester resin having a hydroxyl group and / or an alkyl ester group, and further, a polyol compound and a compound having an alkyl ester group are used in combination, if necessary.
  • the resin as a whole has a hydroxyl group and an alkyl ester group.
  • the alkyl ester group is a functional group represented by the general formula of -COOR.
  • R is an alkyl group.
  • the structure is a terminal structure such as a main chain end or a side chain end, and the ester bond in the main chain of the polyester resin does not correspond to this.
  • the alkyl group is not particularly limited, and known alkyl groups such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group and a tert-butyl group are used. Those having a group can be used.
  • the alkyl group preferably has 50 or less carbon atoms. Since the alkyl group is preferably produced as an alcohol during the transesterification reaction and volatilizes, the alkyl group preferably has 20 or less carbon atoms, and more preferably 10 or less.
  • the boiling point of the alcohol volatilized in the curing reaction is preferably 300 ° C. or lower, more preferably 200 ° C. or lower.
  • R may be any of 1st grade, 2nd grade and 3rd grade, but it is most preferably 1st grade from the viewpoint of reactivity and cost.
  • the molar ratio of the alkyl ester group to the hydroxyl group is not particularly limited in the entire resin composition, but it is preferably in the range of 99/1 to 1/99.
  • the lower limit is more preferably 90/10 and most preferably 80/20.
  • the upper limit is more preferably 90/10 and most preferably 20/80.
  • the polyester resins (A) and (E) used in the compositions (I) and (III) above preferably have a hydroxyl value of 10 to 500.
  • the lower limit is more preferably 30 and most preferably 50.
  • the upper limit is more preferably 400, and most preferably 300.
  • the alkyl ester group has a structure represented by the following general formula (1), it may be a hydroxyl group existing in the structure.
  • the hydroxyl group in the polyester resin is mainly introduced as a hydroxyl group at the end of the resin. Therefore, it can be introduced by adjusting the mixing ratio, molecular weight, etc. of the raw materials of the polyester resin.
  • Polyester resins having a hydroxyl group are well known and can be produced by a general method. Further, a commercially available product can be used.
  • polyester resins (A) and (C) used in the compositions of (I) and (II) above have an alkyl ester group.
  • the method for introducing the alkyl ester group into the resin is not particularly limited.
  • a method by esterifying a terminal carboxyl group with respect to a polyester resin having a carboxyl group terminal (method 1), during polymerization of the polyester resin.
  • a method of producing a polyester having a terminal alkyl ester by using a compound in which a part of polycarboxylic acid or hydroxycarboxylic acid is alkyl-esterified as a raw material (method 2), which has a predetermined structure during polyester resin polymerization.
  • a method of producing a polyester resin having an alkyl ester group as a side chain by using a raw material (method 3), and a method of reacting a polyester polyol having a terminal hydroxyl group with a compound having both a carboxyl group and an alkyl ester group. (Method 4) and the like can be mentioned.
  • polyester resin in the present invention is not limited to the one produced by the method described in detail below.
  • Method (1) A method for subjecting a polyester resin having a carboxyl group terminal to an esterification reaction of a terminal carboxyl group- a method for substituting a polyester resin having a COOH group with an alkyl ester group will be described in detail below. do. Although various reactions can be considered as such a reaction, the ester group represented by the following general formula is particularly preferable in that the reactivity of the transesterification reaction is excellent and the cost is low.
  • R 1 is an alkyl group having 50 or less carbon atoms.
  • R 2 is, in part, an oxygen atom, a nitrogen atom and containing carbon atoms which may have 50 or less alkylene group)
  • the structure represented by the general formula (1) is a structure that can be obtained by performing a reaction as shown in the following general formula (11) on the epoxy compound.
  • the compound having an alkyl ester group and a carboxyl group to be used can be produced, for example, by a reaction between an acid anhydride and an alcohol as in the following reaction.
  • the acid anhydride used as a raw material in the reaction represented by the general formula (12) is not particularly limited, and for example, succinic anhydride, maleic anhydride, phthalic anhydride, and hexahydrophthalic acid having a cyclic structure are not particularly limited.
  • Anhydrates of various dibasic acids such as anhydrides, methylhexahydrophthalic anhydrides, benzoic acid anhydrides, and itaconic acid anhydrides can be used.
  • the reaction represented by the above general formula (12) is a well-known general reaction, and the reaction conditions and the like can be carried out under general conditions.
  • the compound having an alkyl ester group and a carboxyl group used in the synthesis method represented by the general formula (11) is not limited to the compound obtained by the method of the general formula (12), and other compounds are used. It does not matter if it is obtained by the method.
  • a polyester resin having an epoxy group is used as an essential component.
  • the method for producing such a polyester resin is not particularly limited, and examples thereof include a method of reacting a compound having two or more epoxy groups with a carboxyl group-containing polyester resin.
  • the compound having two or more epoxy groups is not particularly limited, and for example, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether.
  • Polypropylene glycol diglycidyl ether Neopentyl glycol diglycidyl ether, 1.6-hexanediol diglycidyl ether, glycerin diglycidyl ether, bisphenol A diglycidyl ether, bisphenol A alkylene glycol adduct diglycidyl ether, hydrogenated bisphenol A diglycidyl ether , Resolcinol diglycidyl ether, sorbitol polyglycidyl ether, trimethylolpropane triglycidyl ether, glycerin triglycidyl ether, pentaerythritol polyglycidyl ether and the like.
  • an epoxy group can be introduced at the end of the polyester resin.
  • a polyester resin compound having a functional group represented by the above-mentioned general formula (1) can be obtained.
  • the general formula of such a reaction is shown below.
  • polyester resin having a carboxyl group at the terminal By carrying out the above-mentioned reaction with the polyester resin having a carboxyl group at the terminal, various epoxy group-containing polyester resins can be obtained.
  • the polyester resin used as a raw material here will be described in detail below.
  • the epoxy compound described above may be a cyclic epoxy compound. That is, when a polyester resin having a cyclic epoxy group at the terminal is used, a compound having a structure represented by the general formula (2) can be obtained by the following reaction.
  • the polyester resin having a cyclic epoxy group at the terminal can be obtained, for example, by reacting a polyester resin having an acid terminal with a compound having two or more cyclic epoxy groups.
  • a polyester resin having an acid terminal can be used as a raw material.
  • the polyester resin having an acid terminal can usually be produced by an esterification reaction or a transesterification reaction between an acid component and an alcohol component.
  • the acid component include compounds usually used as an acid component in the production of polyester resin.
  • the acid component include aliphatic polybasic acids, alicyclic polybasic acids, aromatic polybasic acids, and their anhydrides and esterified products.
  • the polyester resin having an acid terminal can also be obtained by a method of reacting an acid anhydride with a polyester polyol having a terminal hydroxyl group.
  • the acid anhydride is not particularly limited, and the above-mentioned ones can be used.
  • an aliphatic compound having two or more carboxyl groups in one molecule an acid anhydride of the aliphatic compound, and an ester of the aliphatic compound are used.
  • Fats such as succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebacic acid, undecanoic acid, dodecane acid, brush acid, octadecane acid, citric acid, butanetetracarboxylic acid.
  • Examples thereof include a group polyvalent carboxylic acid; an anhydride of the above aliphatic polyvalent carboxylic acid; an esterified product of a lower alkyl having about 1 to about 4 carbon atoms of the above aliphatic polyvalent carboxylic acid, and any combination thereof.
  • the aliphatic polybasic acid is preferably adipic acid and / or adipic acid anhydride from the viewpoint of smoothness of the obtained coating film.
  • the alicyclic polybasic acid, and their anhydrides and esterified products are generally compounds having one or more alicyclic structures and two or more carboxyl groups in one molecule, and acid anhydrides of the above compounds. And esterified compounds of the above compounds.
  • the alicyclic structure is mainly a 4- to 6-membered ring structure.
  • Examples of the alicyclic polybasic acid and its anhydrides and esterified products include 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and 4-cyclohexene-1.
  • 1,2-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid anhydride, 1, 3-Cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid anhydride are preferred, and 1,2-cyclohexanedicarboxylic acid and / Alternatively, 1,2-cyclohexanedicarboxylic acid anhydride is more preferable.
  • aromatic polybasic acids, and their anhydrides and esters are generally aromatic compounds having two or more carboxyl groups in one molecule, acid anhydrides of the aromatic compounds, and esters of the aromatic compounds.
  • Aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic acid, trimellitic acid, pyromellitic acid; Acid anhydrides; lower alkyl esters of the above aromatic polyvalent carboxylic acids having about 1 to about 4 carbon atoms, and any combination thereof.
  • aromatic polybasic acid and its anhydrides and esterified products phthalic acid, phthalic anhydride, isophthalic acid, trimellitic acid, and trimellitic anhydride are preferable.
  • an acid component other than the aliphatic polybasic acid, the alicyclic polybasic acid and the aromatic polybasic acid for example, coconut oil fatty acid, cottonseed oil fatty acid, hemp oil fatty acid, rice bran oil fatty acid, fish oil fatty acid.
  • hydroxycarboxylic acids such as acids, linoleic acid, linolenic acid, benzoic acid, p-tert-butyl benzoic acid, cyclohexanic acid, 10-phenyloctadecanoic acid; lactic acid, 3-hydroxybutanoic acid, 3-hydroxy-4-ethoxybenzoic acid Such as hydroxycarboxylic acids, etc., as well as any combination thereof.
  • the alcohol component includes polyhydric alcohols having two or more hydroxyl groups in one molecule, for example, ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4.
  • Esteldiol compounds such as alkylene oxide adducts of bisphenol A, polyethylene glycol, polypropylene glycol, polybutylene glycol; glycerin, trimethylolethane, trimethylolpropane, diglycerin, triglycerin, 1, 2, 6 -Trivalent or higher alcohols such as hexanetriol, pentaerythritol, dipentaerythritol, tris (2-hydroxyethyl) isocyanuric acid, sorbitol, mannit, etc .; lactone compounds such as ⁇ -caprolactone are added to the above trivalent or higher alcohols. Polylactone polyol compound; fatty acid esterified product of glycerin and the like.
  • an alcohol component other than the polyhydric alcohol for example, monoalcohol such as methanol, ethanol, propyl alcohol, butyl alcohol, stearyl alcohol, 2-phenoxyethanol; propylene oxide, butylene oxide, "Cadura E10" ( Examples thereof include alcohol compounds obtained by reacting a monoepoxy compound such as a trade name, glycidyl ester of a synthetic highly branched saturated fatty acid manufactured by HEXION Specialty Chemicals) with an acid.
  • monoalcohol such as methanol, ethanol, propyl alcohol, butyl alcohol, stearyl alcohol, 2-phenoxyethanol
  • propylene oxide butylene oxide
  • "Cadura E10” examples thereof include alcohol compounds obtained by reacting a monoepoxy compound such as a trade name, glycidyl ester of a synthetic highly branched saturated fatty acid manufactured by HEXION Specialty Chemicals
  • the method for producing the polyester resin having an acid terminal is not particularly limited, and the polyester resin can be produced according to a usual method.
  • the acid component and the alcohol component are heated in a nitrogen stream at about 150 to about 250 ° C. for about 5 to about 10 hours to carry out an esterification reaction or a transesterification reaction between the acid component and the alcohol component.
  • a polyester resin having an acid terminal can be produced.
  • Method (2) A method of producing a polyester resin having an alkyl ester group at the terminal by using a compound in which a part of polycarboxylic acid or hydroxycarboxylic acid is alkyl esterified as a raw material at the time of polyester resin polymerization.
  • a compound in which a part of the polycarboxylic acid is alkyl-esterified can be used as a part of the raw material.
  • the compound in which a part of the polycarboxylic acid is alkyl-esterified is a compound having both an alkyl ester group (-COOR group) and a carboxyl group (-COOH group).
  • the carboxyl group reacts with the hydroxyl group and is incorporated into the polyester resin. Since the alkyl ester group is unreacted at the time of polyester polymerization, a polyester resin having an alkyl ester group can be obtained.
  • the compound in which a part of the polycarboxylic acid that can be used in the method for producing a polyester resin by such a method is alkyl esterified is not particularly limited, and an alkyl ester group (-COOR group) and a carboxyl group (-) are not particularly limited. Those having both COOH groups) can be used. More specifically, among the various polycarboxylic acids described above, a partially alkylated compound can be mentioned. More preferably, a compound obtained by reacting various acid anhydrides with an alcohol can be mentioned. Examples of the acid anhydride include succinic anhydride, maleic anhydride, and phthalic anhydride.
  • Examples of the compound exemplified as the acid anhydride that can be used in the reaction of the above general formula (12) can be mentioned.
  • a monohydric alcohol By reacting these acid anhydrides with a monohydric alcohol, a compound having both an alkyl ester group (-COOR group) and a carboxyl group (-COOH group) can be obtained.
  • the method for producing the polyester resin using this is not particularly limited, and the method can be performed according to a general method for producing a polyester resin for paint.
  • the polyester resin obtained by such a method has a terminal
  • RX is an alkyl group having 50 or less carbon atoms.
  • RY is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom in a part thereof). It is a polyester resin having at least one structure represented by.
  • Method (3) A method of producing a polyester resin having an alkyl ester group as a side chain by using a raw material having a predetermined structure at the time of polymerizing the polyester resin.
  • the following general formula (21) the following general formula (21)
  • Ra represents a tertiary alkyl group
  • Rb represents a primary alkyl group
  • the structure represented by the general formula (21) is a structure having two tertiary alkyl esters
  • the structure represented by the general formula (22) is a structure having a primary alkyl ester. ..
  • the tertiary alkyl ester group is not particularly limited, and examples thereof include a t-butyl group.
  • the compound having the structure represented by the general formula (21) and the structure represented by the general formula (22) can be represented by the following general formula (23).
  • X represents an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom as a part.
  • the number of carbon atoms is more preferably 30 or less, and even more preferably 20 or less.
  • the above compound is also one of the present inventions.
  • Such a compound can be obtained by a Michael addition reaction using a malonic acid tertiary ester compound and a compound having a primary ester group and an unsaturated bond as raw materials. More specifically, the compound of the following general formula (24) obtained by reacting a malonic acid tertiary ester compound with a primary alkyl ester of (meth) acrylic acid can be mentioned.
  • the reaction between the malonic acid tertiary ester compound and the primary alkyl ester of (meth) acrylic acid is expressed by a general formula as follows.
  • a polyester resin having the above-mentioned structure When a polyester resin having the above-mentioned structure is obtained, it can be obtained by synthesizing a polyester resin in combination with various polycarboxylic acids and polyols. Examples of other raw materials for the polyester resin that can be used here include those described above.
  • the method for producing the polyester resin is not particularly limited, and the polyester resin can be produced by a general method.
  • Method (4) Method of reacting a polyester polyol having a terminal hydroxyl group with a compound having both a carboxyl group and an alkyl ester group. Is a well-known resin on the market. A polyester polyol having a hydroxyl group substituted with an alkyl ester group terminal can also be used.
  • the terminal hydroxyl group can be converted into an alkyl ester group by the following reaction.
  • the raw material polyester resin used for such a reaction is not particularly limited, and for example, any polyester resin using the above-mentioned various polycarboxylic acids and polyols as raw materials can be used.
  • a commercially available polyester resin can also be used.
  • the commercially available polyester resin is not particularly limited, and for example, Claret polyol F-510, Claret polyol F-1010, Claret polyol F-1010, Claret polyol F-3010 (manufactured by Claret Co., Ltd.), Beckolite 46-118, Becko.
  • the compound having both a carboxyl group and an alkyl ester group used in the above reaction is not particularly limited, but a compound represented by the general formula (12) detailed in the above method (1) is used. be able to.
  • the polyester resin obtained by the above method (4) has the same terminal as the polyester resin obtained by the above method (2).
  • RX is an alkyl group having 50 or less carbon atoms.
  • RY is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom in a part thereof). It is a polyester resin having at least one structure represented by.
  • thermosetting resin composition of the present invention in addition to the polyester resin described above, the compound (F) having an alkyl ester and / or the polyol compound (D) can be used in combination.
  • the resin composition as a whole needs to have an alkyl ester group and a hydroxyl group.
  • a compound having both an alkyl ester group and a hydroxyl group can also be used in combination.
  • the compounds that can be used as the compound (F) having such an alkyl group are exemplified below.
  • (F-1) Compound obtained as a derivative of a compound having an active methylene group
  • the compound having an active methylene group represented by the following general formula (31) can be subjected to various compounds (for example, a vinyl group) by the reaction of the active methylene group.
  • a compound having an alkyl ester group can be obtained by reacting with a compound having a compound, a compound having a halogen group, or the like). The compound obtained by such a reaction can also be used as the compound (F) of the present invention.
  • R 1 represents a primary or secondary alkyl group.
  • Y represents an OR 1 group or a hydrocarbon group having 5 or less carbon atoms. When 2 R 1 is present in one molecule, it represents. these R 1 may be one which differs even in the same.
  • R 1 is not particularly limited, but known components such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group and a sec-butyl group are known. Those having an alkyl group can be used.
  • the compound having such an active methylene group include malonic acid ester and acetoacetic ester.
  • a compound obtained by reacting these compounds with a vinyl compound or a halogen group-containing compound can be used. Each of these will be described below.
  • (F-1-1) Compound obtained by reacting a compound having an active methylene group with a vinyl group-containing compound
  • a compound having an active methylene group can be added to a double bond by a Michael addition reaction.
  • a general Michael addition reaction with such a compound having an active methylene group is represented by the following formula (32).
  • a compound represented by the following general formula (32-1) can also be obtained by causing a Michael reaction in both of the two hydrogens of the active methylene group.
  • the compound obtained by such a reaction has a structure represented by the general formula (32) and / or a structure represented by the general formula (32-1), which has two or more alkyl ester groups. Since it is a compound having, it can be particularly preferably used for the purpose of the present invention.
  • R 1 represents a primary or secondary alkyl group having 50 or less carbon atoms.
  • R 2 represents a hydrogen or methyl group.
  • R 16 is not particularly limited and may be any functional group depending on the purpose.
  • a compound represented by the following general formula (34) can also be obtained by causing a Michael reaction in both of the two hydrogens of the active methylene group.
  • the compound represented by the general formula (34) can be obtained by adjusting the molar ratio of the (meth) acrylic acid ester to the active methylene compound in the formulation of the raw materials. Further, by preparing these molar ratios, it can also be obtained as a mixture of the compound represented by the general formula (33) and the compound represented by the general formula (34).
  • the ester compound obtained by such a reaction is
  • the molecule has a structural unit represented by the structure of.
  • the structure represented by the above-mentioned general formula (35) and / or the structure represented by (36) can be molecularly formed. It can also be an ester compound having two or more in it. That is, it has the functional group.
  • a compound having a structure represented by the general formula of can be preferably used in the present invention.
  • Such a compound is preferable in that it has high transesterification reactivity and has many COOR groups in the molecule, so that good curability can be obtained.
  • n 3 and n 4 in the above general formula are 2 to 12.
  • L, M, and C are not particularly limited as long as they have a structure such that the molecular weight of the compound is 3000 or less, and may have any functional group such as a hydroxyl group, an ester group, an ether group, and the like. Represents a hydrocarbon group.
  • the above-mentioned "compound obtained by the reaction of a compound having a (F-1-1) active methylene group and a compound containing a vinyl group” is made from a compound having two or more unsaturated bonds in one molecule.
  • a compound may be used and may have two or more structures represented by the above general formula (10) and / or a structure represented by the general formula (11) in one molecule.
  • Such a compound is obtained by carrying out a Michael addition reaction with a compound having an active methylene group using various (meth) acrylic acid derivatives having one or more unsaturated bonds as raw materials.
  • the above-mentioned "(meth) acrylic acid derivative having one or more unsaturated bonds” is not particularly limited, and examples thereof include the following.
  • Examples of (meth) acrylates with 1 functional group are methyl (meth) acrylates, ethyl (meth) acrylates, isopropyl (meth) acrylates, n-butyl (meth) acrylates, iso-butyl (meth) acrylates, sec-butyl ( Examples thereof include meta) acrylate and t-butyl (meth) acrylate.
  • Examples of (meth) acrylates having 2 functional groups are 1,4-butanediol di (meth) acrylates, 1,3-butanediol di (meth) acrylates, 1,6-hexanediol di (meth) acrylates, and ethylene glycols.
  • PO adduct diacrylate of bisphenol A manufactured by Kyoeisha Chemical Co., Ltd .; BP-4PA
  • DCP-A dimethylol-tricyclodecandi (meth) acrylate
  • DCP-A dimethylol-tricyclodecandi (meth) acrylate
  • Examples of (meth) acrylates having 3 functional groups include trimethylolmethane tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane ethylene oxide-modified tri (meth) acrylate, and trimethylolpropane propylene oxide-modified tri (meth) acrylate.
  • trimethylolpropane trimethacrylate, pentaerythritol trimethacrylate and the like can be preferably used.
  • Examples of (meth) acrylates having 4 functional groups are dipentaerythritol tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, pentaerythritol ethylene oxide-modified tetra (meth) acrylate, and pentaerythritol propylene oxide-modified tetra (meth) acrylate. , Ditrimethylolpropane tetra (meth) acrylate and the like. Among them, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate and the like can be preferably used.
  • Examples of (meth) acrylates having 5 or more functional groups are dipentaerythritol penta (meth) acrylate, ditrimethylolpropane penta (meth) acrylate, propionic acid-modified dipentaerythritol penta (meth) acrylate, and dipentaerythritol hexa (meth).
  • Examples thereof include polyfunctional (meth) acrylates such as acrylates, ditrimethylolpropane hexa (meth) acrylates, and hexa (meth) acrylates of caprolactone modified products of dipentaerythritol.
  • (F-1-2) Compound obtained by reacting a compound having an active methylene group with a halogen-containing compound
  • the compound obtained thereby can also be suitably used in the present invention.
  • a compound in which the carbonyl carbon of the ester group is directly halogenated can be mentioned.
  • the halogen is not particularly limited, and examples thereof include chlorine, bromine, and iodine. Examples of such a compound include compounds obtained by the reaction formula represented by the following general formula (39).
  • R 1 and R 2 are primary or secondary alkyl groups having 50 or less carbon atoms (R 1 and R 2 may be the same), W is a hydrocarbon group or -OR 1 group having 5 or less carbon atoms, and Z is a halogen.
  • n is 1 or 2
  • R represents the same or different primary or secondary alkyl group.
  • n 5 represents 1 to 10.
  • the compound (F-1) preferably contains 3 or more primary or secondary alkyl esters serving as cross-linking points in the molecule. That is, the larger the number of alkyl ester groups in the molecule, the higher the crosslink density of the cured resin, which is preferable in that the hardness of the cured product becomes good and the cured product having excellent physical properties can be obtained. It is more preferable that the primary or secondary alkyl ester is 5 or more in the molecule.
  • a compound having an alkyl ester group obtained by performing the same reaction on a carboxylic acid derivative can also be used for the purpose of the present invention.
  • polyfunctional carboxylic acids are general-purpose raw materials that are widely and inexpensively provided in many applications such as polyester raw materials, polyamide raw materials, neutralizers, synthetic raw materials and the like.
  • a compound obtained by alkyl esterifying such a polyfunctional carboxylic acid by a known method can also be used in the present invention.
  • esterification is preferable in that the compatibility with the organic solvent is improved and the product can be suitably used.
  • the polyfunctional carboxylic acid used here is not particularly limited, and for example, one having 50 or less carbon atoms can be used. More specifically, malonic acid, succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brushic acid, octadecanedioic acid, citric acid, butanetetra.
  • An aliphatic polyvalent carboxylic acid such as a carboxylic acid; 1,2-Cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, 3-methyl-1,2-cyclohexanedicarboxylic acid, 4-methyl
  • An alicyclic polyvalent carboxylic acid such as -1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, 1,3,5-cyclohexanetricarboxylic acid;
  • Aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic acid, trimellitic acid, pyromellitic acid; Hydroxycarboxylic acids such as lactic acid
  • the above-mentioned method for alkyl esterifying a polyfunctional carboxylic acid is not particularly limited, and a known method such as dehydration condensation with an alcohol can be applied. Further, a method of alkyl esterifying a derivative of a polyfunctional carboxylic acid can also be mentioned.
  • the alkyl esterified product of the polyfunctional carboxylic acid preferably has a molecular weight of 10,000 or less. Such a setting is preferable in that the molecules are easy to move and the curing proceeds.
  • the molecular weight may be lower, such as 6,000 or less, 4000 or less, and 2000 or less.
  • R 1 is an alkyl group having 50 or less carbon atoms.
  • R 3 is hydrogen or an alkyl group having 10 or less carbon atoms. The above structure is described above.
  • n is 0 to 20.
  • the lower limit of n is more preferably 1.
  • the upper limit of n is more preferably 5.
  • it may be a mixture of a plurality of components having different values of n in the above general formula (41).
  • the average value nav of n is preferably 0 to 5.
  • the lower limit of nav is more preferably 1.
  • the upper limit of nav is more preferably 3.
  • the measurement of nav can be performed by NMR analysis.
  • the value of n can also be measured by NMR analysis.
  • any alkyl group having 50 or less carbon atoms can be used as R 1, and it may be any of primary, secondary and tertiary.
  • the alkyl group in the above alkyl ester group (that is, R 1 in the above general formula) is an alkyl group having 50 or less carbon atoms, more preferably in the range of 1 to 20 carbon atoms, and further preferably 1 It is in the range of 10 to 10, and more preferably in the range of 1 to 6. Most preferably, it is in the range of 1 to 4. Within such a range, the curing reaction can be suitably proceeded, which is preferable.
  • alkyl group examples include known examples such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group and a t-butyl group. Those having an alkyl group can be used.
  • R 3 in the above general formula (41) is hydrogen or an alkyl group having 10 or less carbon atoms.
  • the alkyl group is not particularly limited, but is hydrogen, methyl group, ethyl group, benzyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group. It can be any alkyl group such as. Of these, hydrogen and methyl groups are particularly preferable.
  • the compound having the functional group (41) has the following general formula (42) corresponding to the structure represented by the general formula (41).
  • V represents halogen and hydroxyl group
  • the compound that can be used as a raw material represented by the general formula (43) is not particularly limited as long as it is a carboxylic acid or a carboxylic acid derivative capable of causing the above-mentioned reaction.
  • OM carboxylate
  • examples of the carboxylate include sodium salt, potassium salt, amine salt, zinc salt and the like.
  • the compound represented by the general formula (43) can be a compound having a skeleton corresponding to the target structure (a) represented by the general formula (41).
  • the production method of the compound represented by the general formula (42) is not particularly limited.
  • Specific examples thereof include methyl chloroacetate, ethyl chloroacetate, methyl bromoacetate, ethyl bromoacetate, t-butyl bromoacetate, methyl 2-chloropropionate, methyl glycolate, methyl lactate, ethyl lactate, butyl lactate and the like. Can be done.
  • Examples of the carboxylic acid having a halogen at the ⁇ -position, a salt thereof or a derivative thereof include alkali metal salts of carboxylic acids (potassium salt, sodium salt, etc.), acid anhydrides, acid chlorides and the like. Specifically, sodium chloroacetate or the like can be used as the compound represented by the general formula (44).
  • Examples of the carboxylic acid alkyl ester having a halogen or a hydroxyl group at the ⁇ -position include alkyl esters of ⁇ -substituted carboxylic acid compounds such as chloroacetic acid, bromoacetic acid and lactic acid.
  • the alkyl group of the above alkyl ester is not particularly limited, and may be any alkyl group having 1 to 50 carbon atoms. Such an alkyl group may be any of 1st to 3rd grade, and specifically, a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group and sec-. Butyl group, t-butyl group and the like can be mentioned.
  • X 2 and X 3 are of different types. It is preferable to consider these as different types of functional groups and have different reactivity, and select a combination of functional groups so that X 2 remains unreacted. Specifically, a combination of X 2 as a bromo group and X 3 as a chloro group is particularly preferable.
  • n can be adjusted by adjusting the mixing ratio of the two raw materials in the above reaction. In the above reaction, it is generally obtained as a mixture of a plurality of kinds of compounds having different n.
  • purifying the compound represented by the above general formula (44) only a compound having a specific value of n may be used, or a mixture of a plurality of types of compounds having different values of n may be used. good.
  • the chemical structure represented by the general formula (42) can be formed by reacting the compound represented by the general formula (42) with various carboxylic acid compounds. Therefore, the compound represented by the above general formula (42) can be reacted with any "compound having a carboxylic acid group", and the compound having a chemical structure represented by the above general formula (41) is selected as a compound. There are numerous possible types of compounds.
  • thermosetting resin composition having remarkably excellent transesterification reaction is obtained from the structure represented by the above-mentioned general formula (41).
  • the "compound having a carboxylic acid group” is not particularly limited, and any compound can be mentioned.
  • the above-mentioned "compound having a carboxylic acid group” is preferably a compound having two or more functional groups.
  • the “compound having two or more functional groups” means having two or more functional groups involved in the cross-linking reaction in the present invention, and specifically, a compound having two or more carboxylic acid groups may be used. Further, it may be a compound having a hydroxyl group or a compound having a polymerizable unsaturated bond.
  • a resin composition When used as a resin composition, it is preferable to use a compound having two or more functional groups to cause a crosslinking reaction. Therefore, in order to obtain such a resin in the resin composition, it has two or more functional groups represented by the above-mentioned general formula (41), or a functional group other than the above-mentioned general formula (41). It is preferable to use a "compound having a carboxylic acid group" having.
  • the compound substituted with the structure represented by the general formula (41) preferably has a molecular weight of 10,000 or less. Such a setting is preferable in that the molecules are easy to move and the curing proceeds.
  • the molecular weight may be lower, such as 6000 or less, 4000 or less, 2000 or less.
  • a compound having two or more functional groups represented by the general formula (1) and / or functional groups represented by the general formula (2) Functional groups represented by the general formula (1) and / or general.
  • the compound having a functional group represented by the formula (2) can be obtained by the production method as described above.
  • a compound having two or more such functional groups and a compound having such a functional group and a hydroxyl group can be suitably used as a component of a resin composition having a transesterification reaction as a curing reaction.
  • the compound having a functional group represented by the general formula (1) and / or a functional group represented by the general formula (2) is used as a curable functional group in the curable resin composition. Therefore, it is preferable that the compound has two or more functional groups. More specifically, it may have two or more functional groups represented by the above general formula (1) and / or a functional group represented by the general formula (2), or may have two or more functional groups represented by the above general formula (1). ) And / or a functional group represented by the general formula (2), and may further have a hydroxyl group or the like.
  • the functional group represented by the general formula (1) is subjected to the reaction represented by the general formula (11) or the reaction represented by the general formula (14) with respect to various epoxy compounds. And / or a functional group represented by the general formula (2) can be introduced. Therefore, a compound obtained by carrying out a reaction represented by the above general formula (1) with a known epoxy compound can also be used in the present invention.
  • the epoxy compound that can be used for such a reaction is not particularly limited, and is, for example, an aliphatic polyfunctional liquid epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, or a biphenyl type epoxy.
  • Examples thereof include resins, phenol novolac type epoxy resins, cresol novolac type epoxy resins, bisphenol derivative epoxy resins, naphthalene skeleton or alicyclic skeleton-containing novolak epoxy resins, and epoxy resins having an oxylan ring of glycidyl ether. Can be done.
  • the epoxy compound is preferably a compound having two or more epoxy groups in one molecule.
  • an epoxy compound can be obtained by carrying out a reaction represented by the general formula (13) with a carboxylic acid or a derivative thereof. Then, by carrying out the reaction represented by the above general formula (11) with the epoxy compound, the functional group represented by the general formula (1) and / or the functional group represented by the general formula (2) Can be obtained. Therefore, by carrying out the above-mentioned reaction with various polycarboxylic acids and hydroxycarboxylic acids, a compound having two or more such functional groups and a compound having such a functional group and a hydroxyl group can be obtained.
  • the polycarboxylic acid that can be used as a raw material for producing a compound having a functional group represented by the general formula (1) and / or a functional group represented by the general formula (2) by the above reaction is particularly limited. For example, those having 50 or less carbon atoms can be used. More specifically, the above-mentioned polycarboxylic acids and hydroxycarboxylic acids can be mentioned.
  • the functional group represented by the general formula (1) and / or the functional group represented by the general formula (2) has a hydroxyl group
  • Fatty acids such as: lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, benzoic acid, p-tert-butyl benzoic acid, cyclohexanoic acid, 10-phenyloctadecanoic acid and other monocarboxylic acids.
  • the following compounds can be used as the polyol compound (D).
  • D-1) Low molecular weight polyol A low molecular weight polyol (specifically, a molecular weight of 2,000 or less) can be used in the present invention as a compound having at least two hydroxyl groups in the molecule. Examples of the low molecular weight polyol include ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, and 2,3.
  • Such low molecular weight polyols are known as general-purpose products and can be obtained at low cost. Further, the small molecule polyol has high water solubility and can be suitably used as a cross-linking agent for the purpose of curing in an aqueous system.
  • polyols other than the polyester polyol can be used in combination.
  • the polyol that can be used in combination is not particularly limited, and examples thereof include an acrylic polyol, a polycarbonate polyol, and a urethane polyol. Further, these polyol resins may have an alkyl ester group.
  • the acrylic polymer having an alkyl ester group preferably has at least a part of a structural unit as represented by the following general formula.
  • R 1, R 2, R 3 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 4.
  • R 4 is the number of atoms of the main chain is 50 or less may have a main chain ester group in an ether group, an amide group, one or more functional groups selected from the group consisting of urethane , An aliphatic, alicyclic or aromatic alkylene group which may have a side chain.
  • R 5, the number 50 following an alkyl group having a carbon Examples of the compound represented by the above general formula include those disclosed in Patent Document 3.
  • Transesterification catalyst (B) The thermosetting resin composition of the present invention contains a transesterification catalyst (B). That is, the transesterification catalyst (B) is blended in order to efficiently cause a transesterification reaction between the ester group and the hydroxyl group and obtain sufficient thermosetting property.
  • any compound known as one capable of activating the transesterification reaction can be used.
  • various acidic compounds such as, for example, hydrochloric acid, sulfuric acid, nitric acid, acetic acid, phosphoric acid or sulfonic acid; various basic compounds such as LiOH, KOH or NaOH, amines; sulfonic acid groups. Examples thereof include compounds having (dodecylbenzene sulfonic acid, phenol sulfonic acid, metasulfonic acid, paratoluene sulfonic acid) and compounds having a group consisting of an alkali metal salt or an amine salt of sulfonic acid.
  • a photoresponsive catalyst and a thermal latent catalyst that generate an acid by light or heat can also be used.
  • various substances such as PbO, zinc acetate, lead acetate, antimony trioxide, tetraisopropyl titanate, dibutyltin dilaurate, dibutyltin dioctate or monobutyltinic acid can be used to fully exert the effects of the present invention. It is desirable to use metal compounds and the like.
  • the ester exchange catalyst (B) in the present invention includes at least one compound (B-1) selected from the group consisting of an organic phosphorus compound, urea, dialkylurea, a sulfoxide compound, a pyridine and a pyridine derivative, and zinc and tin. Most preferably, it contains a compound (B-2) containing at least one metal element selected from the group consisting of titanium, aluminum and iron. ..
  • the coordination of the compound (A) with the metal compound improves the catalytic activity. Therefore, as the compound (A), it is preferable to select a compound that can be coordinated to the metal compound.
  • thermosetting resin composition of the present invention is not particularly limited, but it is particularly preferable that the thermosetting resin composition has an organic solvent-based or water-based form. This is preferable in that thin film coating is possible and low temperature curing can be performed.
  • the aqueous system may be either water-soluble or water-dispersible, and may be mixed with water such as ethanol, methanol, alcohol, glycol, ether, and ketone in an arbitrary ratio in addition to water. It may contain an aqueous solvent that can be produced.
  • the organic solvent-based thermosetting resin composition is a composition in which the above components are dissolved or dispersed in various organic solvents.
  • the organic solvent that can be used is not particularly limited, and hydrocarbons such as 1-hexane, 1-octane, 1-decane, 1-tetradecane, cyclohexane, benzene and xylene, ethers such as dimethyl ether and diethyl ether, acetone and methyl ethyl ketone.
  • ketones such as trichloromethane, carbon tetrachloride, dichloroethane, trichloroethane, tetrachloroethylene and the like, ethanol, methanol, propanol, butanol, acetone, cyclohexanone and the like can be used.
  • a solution containing an ester compound and a solution containing a hydroxyl group-containing compound may be combined and used immediately before use. This is preferable in that the storage stability is good.
  • a two-component type in which a catalyst solution containing a transesterification catalyst (B) is mixed with a solution containing a composition having an alkyl ester ester group and a hydroxyl group can also be used.
  • thermosetting resin composition such as a powder coating material
  • it can be produced by drying, mixing and pulverizing each of the above-mentioned components by a usual method.
  • thermosetting resin composition of the present invention can be suitably used in the fields of thermosetting paints, thermosetting adhesives and the like.
  • additives generally used in the paint field may be used in combination.
  • coloring pigments, extender pigments, brilliant pigments, etc., and any combinations thereof may be used in combination.
  • a pigment When a pigment is used, it is preferably contained in the range of 1 to 500% by weight in total, based on 100% by weight of the total solid content of the resin components.
  • the lower limit is more preferably 3% by weight, still more preferably 5 parts by weight.
  • the upper limit is more preferably 400% by weight, still more preferably 300% by weight.
  • coloring pigment examples include titanium oxide, zinc flower, carbon black, molybdenum red, prusian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindolin pigment, slene pigment, and perylene pigment. , Dioxazine pigments, diketopyrrolopyrrole pigments and the like, and any combination thereof.
  • extender pigment examples include clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, talc, silica, alumina white and the like, with barium sulfate and / or talc being preferable, and barium sulfate being more preferable.
  • the bright pigment examples include aluminum (including vapor-deposited aluminum), copper, zinc, brass, nickel, aluminum oxide, mica, titanium oxide or iron oxide-coated aluminum oxide, titanium oxide or iron oxide.
  • Aluminum oxide, glass flakes, hologram pigments, etc., and any combination thereof can be mentioned.
  • the aluminum pigments include non-leaving type aluminum and leaving type aluminum.
  • thermosetting paint may be added to paints such as thickeners, ultraviolet absorbers, light stabilizers, defoamers, plasticizers, organic solvents other than the hydrophobic solvents, surface conditioners, and antisettling agents. It may further contain an agent.
  • the thickener examples include inorganic thickeners such as silicate, metallic silicate, montmorillonite, and colloidal alumina; a copolymer of (meth) acrylic acid and (meth) acrylic acid ester, and poly.
  • Polyacrylic acid-based thickeners such as sodium acrylate; have a hydrophilic part and a hydrophobic part in one molecule, and the hydrophobic part is adsorbed on the surface of pigments and emulsion particles in the paint in an aqueous medium.
  • An associative thickener that exhibits a thickening effect by associating the hydrophobic portions with each other; a fibrous derivative-based thickener such as carboxymethyl cellulose, methyl cellulose, hydroxyethyl cellulose; Protein-based thickeners; Arginic acid-based thickeners such as sodium alginate; Polyvinyl-based thickeners such as polyvinyl alcohol, polyvinylpyrrolidone, and polyvinylbenzyl ether copolymers; Pluronic polyethers, polyether dialkyl esters, polyether dialkyl ethers, Polyether-based thickeners such as polyether epoxy modified products; Anhydrous maleic acid copolymer-based thickeners such as partial esters of vinylmethyl ether-maleic anhydride copolymers; Polyamide thickeners such as polyamideamine salts Etc., as well as any combination thereof.
  • a fibrous derivative-based thickener such as carboxymethyl cellulose, methyl cellulose, hydroxyeth
  • the polyacrylic acid-based thickeners are commercially available, and are, for example, "ACRYSOLASE-60”, “ACRYSOLTT-615", “ACRYSOLRM-5" (hereinafter referred to as “trade names”) manufactured by Roam and Hearth, and San Nopco. Examples thereof include “SN Thickener 613”, “SN Thickener 618”, “SN Thickener 630”, “SN Thickener 634", and “SN Thickener 636” (hereinafter referred to as product names).
  • association type thickener is commercially available, for example, "UH-420", “UH-450”, “UH-462”, “UH-472”, “UH-540” manufactured by ADEKA. "UH-752”, “UH-756VF”, “UH-814N” (hereinafter, trade name), "ACRYSOLRM-8W”, “ACRYSOLRM-825”, “ACRYSOLRM-2020NPR”, “ACRYSOLRM” manufactured by Roam and Hearth.
  • the thermosetting resin composition of the present invention may contain at least one curing agent component selected from the group consisting of a polyisocyanate compound, a melamine resin and an alkoxysilane compound.
  • the curing agent component is not particularly limited, and polyisocyanate compounds, melamine resins, and alkoxysilane compounds, which are known as curing agents that cause a reaction with a hydroxyl group, can be used.
  • the blending amount (that is, (curing agent amount) / (curing agent amount + resin component amount) with respect to the total amount of the resin component and the curing agent is 0.01. It is preferably in the range of about 50% by weight. It is preferable that the blending amount is in the range of this, because the curing reaction by the ester exchange reaction and the curing reaction by another curing agent occur at the same time.
  • the lower limit is more preferably 0.01% by weight, further preferably 1% by weight.
  • the upper limit is more preferably 30% by weight, further preferably 20% by weight.
  • the (curing agent amount) / (curing agent amount + resin component amount) is preferably 0.001 to 10% by weight.
  • the range of such a blending amount is preferable in that a curing reaction by a transesterification reaction and a curing reaction by another curing agent occur at the same time.
  • the object to be coated to which the heat-curable paint can be applied is not particularly limited, and is, for example, a paint for cans, a PCM paint; an outer panel of an automobile body such as a passenger car, a truck, a motorcycle, or a bus; an automobile part; Various examples can be given such as household electric products such as mobile phones and audio equipment, building materials, furniture, adhesives, coating agents for films and glass, and the like.
  • a paint for cans a PCM paint
  • an outer panel of an automobile body such as a passenger car, a truck, a motorcycle, or a bus
  • an automobile part Various examples can be given such as household electric products such as mobile phones and audio equipment, building materials, furniture, adhesives, coating agents for films and glass, and the like.
  • an automobile paint it can be used for the effect of any layer such as an intermediate coating paint, a base paint, and a clear paint.
  • the object to be coated may be a metal surface such as the metal material and a vehicle body formed from the metal material, which may be subjected to surface treatment such as phosphate treatment, chromate treatment, composite oxide treatment, or the like. It may be an object to be coated having a coating film.
  • Examples of the object to be coated having the coating film include those obtained by subjecting a base material to a surface treatment as desired and forming an undercoat coating film on the substrate.
  • a vehicle body on which an undercoat film is formed by an electrodeposition paint is preferable, and a car body on which an undercoat film is formed by a cationic electrodeposition paint is more preferable.
  • the object to be coated may be a plastic material, a plastic surface of an automobile part molded from the plastic material, or the like, if desired, surface-treated, primer-coated, or the like. Further, the plastic material and the metal material may be combined. Since the thermosetting resin composition of the present invention can be cured at a low temperature, it can be suitably used as a paint for plastics.
  • the coating method of the heat-curable paint is not particularly limited, and examples thereof include air spray coating, airless spray coating, rotary atomization coating, curtain coat coating, roll coat coating, and the like, and air spray coating and rotary atomization. Paint or the like is preferable. At the time of painting, electrostatic electricity may be applied if desired. By the above coating method, a wet coating film can be formed from the above water-based coating composition.
  • the wet coating film can be cured by heating.
  • the curing can be carried out by a known heating means, for example, a drying oven such as a hot air furnace, an electric furnace, or an infrared induction heating furnace.
  • the wet coating is preferably at a temperature in the range of 100-300 ° C., more preferably 120-270 ° C., and even more preferably 140-220 ° C., preferably in the range of about 10-about 60 minutes, and more preferably about 15 ° C. It can be cured by heating for about 40 minutes.
  • thermosetting resin composition of the present invention When used in the field of coating materials, it is required to have sufficient curing performance having performances such as smoothness, water resistance and acid resistance. On the other hand, when used in the fields of adhesives and adhesives, the high curable ability required for paints is not required.
  • the thermosetting resin composition of the present invention can be of a level that can be used as a paint, but even a composition that does not reach such a level is used in the fields of adhesives, pressure-sensitive adhesives, and the like. May be available.
  • the present invention is a cured film characterized by being formed by three-dimensionally cross-linking the above-mentioned thermosetting resin composition.
  • Such a cured film has sufficient performance so that it can be used as a paint / adhesive.
  • Synthesis example 1 Kuraray polyol F-3010 (manufactured by Kuraray Co., Ltd.) 250 parts, Portugalcid SA (succinic anhydride; trade name: manufactured by Shin Nihon Rika Co., Ltd.) 8.6 parts, propylene glycol monomethyl ether acetate 55.4 parts, aromatic hydrocarbons ( 55 parts of T-SOL 100) was added and reacted at 70 ° C. until the hydrocarbon SA was dissolved, and the disappearance of the hydrocarbon SA was confirmed by NMR.
  • Synthesis example 2 30 parts of Kuraray polyol F-3010 (manufactured by Kuraray Co., Ltd.), 2 parts of monomethyl succinate and 30 parts of toluene were mixed and reacted at 125 ° C. for 4 hours. The reaction was confirmed by acid value measurement and the polyester resin C was used.
  • Synthesis example 3 85 parts of isophthalic acid, 60 parts of adipic acid, 80 parts of neopentyl glycol and 35 parts of trimethylolpropane were mixed and reacted at 230 ° C. for 6 hours. After completion of the reaction, the polyester resin D was diluted with a mixed solvent of xylene, aromatic hydrocarbon (T-SOL 100) and propylene glycol monomethyl ether acetate to a solid content of 70%.
  • T-SOL 100 aromatic hydrocarbon
  • T-SOL 100 propylene glycol monomethyl ether acetate
  • Synthesis example 4 75 parts of isophthalic acid, 51 parts of adipic acid, 26 parts of monomethyl succinate, 78 parts of neopentyl glycol and 34 parts of trimethylolpropane were mixed and reacted at 230 ° C. for 6 hours. After completion of the reaction, the polyester resin E was diluted with a mixed solvent of xylene, aromatic hydrocarbon (T-SOL 100) and propylene glycol monomethyl ether acetate to a solid content of 70%.
  • T-SOL 100 aromatic hydrocarbon
  • T-SOL 100 propylene glycol monomethyl ether acetate
  • Synthesis example 5 130 parts of adipic acid, 104 parts of neopentyl glycol, 7 parts of paratoluenesulfonic acid, and 234 parts of toluene were charged into a flask equipped with a water diversion tube. A dehydration reaction was carried out while refluxing the mixture, and the reaction was carried out for 6 hours to obtain polyester resin F.
  • Synthesis example 6 28 parts of methyl acrylate, 36 parts of di-tbutyl malonate, 28 parts of potassium carbonate, 1.5 parts of 18-crown-6 ether and 64 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 1 hour. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride, washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain ester compound A.
  • Synthesis example 7 117 parts of adipic acid, 40 parts of ester compound A, 104 parts of neopentyl glycol, 7 parts of paratoluenesulfonic acid, and 261 parts of toluene were charged into a flask equipped with a water diversion tube. A dehydration reaction was carried out while refluxing the mixture, and the reaction was carried out for 6 hours to obtain polyester resin G.
  • Synthesis example 8 118 parts of isophthalic acid, 50 parts of adipic acid, 47 parts of neopentyl glycol and 80 parts of trimethylolpropane were charged in a reaction apparatus equipped with a rectification column, the temperature was raised to 160 ° C, and the temperature was further increased to 160 to 230 ° C for 3 hours. The temperature was gradually increased. Then, after continuing the reaction at 230 ° C. for 30 minutes, the rectification tower was replaced with a water diversion device, 13 parts of xylene was added to the content part, and xylene was also added to the water diversion device to co-boil water and xylene.
  • Synthesis example 9 40 parts of methyl acetoacetic acid, 60 parts of methyl acrylate, 48 parts of potassium carbonate, 1.5 parts of 18-crown-6 ether and 100 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride, washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain ester compound B.
  • Ester compound C was obtained by adding triethylbenzylammonium chloride and a polymerization inhibitor to 190 parts of monomethyl succinate and 201.5 parts of trimethylolpropane triglycidyl ether (Kyoeisha Chemical Co., Ltd. Epolite 100MF) and reacting at 90 ° C. for 10 hours or more. ..
  • Synthesis example 11 16 parts of diethyl malonate, 14 parts of potassium carbonate and 60 parts of tetrahydrofuran were mixed and heated to 50 ° C. Twelve parts of ethyl chloroformate was added dropwise over 1 hour, and the mixture was stirred at 70 ° C. for 10 hours. After completion of the reaction, 140 parts of toluene and 100 parts of 10% saline solution were added. The organic layer was washed twice with 100 parts of water and then concentrated under reduced pressure to obtain an ester compound D.
  • Synthesis example 12 54 parts of ethylene glycol monoacetacetate monomethacrylate, 43 parts of methyl acrylate, 33 parts of potassium carbonate, 2 parts of 18-crown-6 ether and 97 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride and washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain Monomer A.
  • Synthesis example 13 90 parts of methyl chloroacetate, 130 parts of potassium carbonate and 250 parts of dimethylformamide were mixed, and 78 parts of methacrylic acid was added dropwise at 30 to 40 ° C. to the mixed solution. After completion of the dropping, 8 parts of triethylamine was added, and the mixture was stirred at 50 ° C. for 4 hours. After completion of the reaction, the mixture was washed with 500 parts of water. 300 parts of toluene was added to the organic layer, and the mixture was washed with 300 parts of water four times. The obtained organic layer was distilled under reduced pressure to obtain Monomer B.
  • Synthesis example 14 100 parts of 2-ethylhexyl methacrylate (Kyoeisha Chemical Co., Ltd .: Light Ester EH), 150 parts of monomer A, 125 parts of 2-hydroxyethyl acrylate, and 125 parts of styrene are used as a monomer mixture, and 2,2'-azobis (2'-azobis) as an initiator. 25 parts of 2,4-dimethylvaleronitrile) (Fujifilm Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution.
  • T-SOL 100 aromatic hydrocarbon
  • T-SOL 100 500 parts of aromatic hydrocarbon (T-SOL 100) was placed in a stirable flask, and the monomer solution and the initiator solution were added dropwise while filling with nitrogen.
  • the polymerization temperature at this time was set to 100 ° C.
  • the dropping was carried out in 2 hours, and further aging at 100 ° C. for 4 hours to obtain a polymer solution A.
  • Synthesis example 15 175 parts of n-butyl methacrylate (Kyoeisha Chemical Co., Ltd .: light ester NB), 150 parts of monomer B, 125 parts of 4-hydroxybutyl acrylate, and 50 parts of styrene are used as a monomer mixture, and 2,2'-azobis (2'-azobis) as an initiator. 25 parts of 2,4-dimethylvaleronitrile) (Fujifilm Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution.
  • T-SOL 100 aromatic hydrocarbon
  • T-SOL 100 500 parts of aromatic hydrocarbon (T-SOL 100) was placed in a stirable flask, and the monomer solution and the initiator solution were added dropwise while filling with nitrogen.
  • the polymerization temperature at this time was set to 100 ° C.
  • the dropping was carried out in 2 hours, and further aging at 100 ° C. for 4 hours to obtain a polymer solution B.
  • Paint compositions were prepared according to the compositions shown in Tables 1 to 6, and evaluated according to the following criteria.
  • Gel fraction The film obtained in the examples was dissolved in acetone reflux using Soxhlet for 30 minutes, and the residual weight% of the film was measured as the gel fraction.
  • the gel fraction was set to 0 to 40% as x as being unusable for practical use.
  • the gel fraction was set to ⁇ with a gel fraction of 40 to 60% assuming that a certain degree of curing was observed.
  • a gel fraction of 60 to 80% was marked as ⁇ as it could withstand practical use.
  • a gel fraction of 80 to 100% was given as ⁇ as having excellent performance.
  • thermosetting resin composition of the present invention has good curing performance.
  • thermosetting resin composition of the present invention can be used as a coating composition, an adhesive composition, or the like.

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Abstract

The present invention addresses the problem of providing a thermosetting resin composition which contains a polyester resin as the base resin and is capable of using ester-exchange reaction as the curing reaction. This thermosetting resin composition is characterized by containing: a polyester resin (A) having a hydroxyl group (a) and an alkyl ester group (b); and an ester-exchange catalyst (B).

Description

熱硬化性樹脂組成物及び硬化膜Thermosetting resin composition and cured film
本発明は、熱硬化性樹脂組成物及び硬化膜に関するものである。 The present invention relates to a thermosetting resin composition and a cured film.
本発明者らは、エステル交換反応を硬化反応とする熱硬化性樹脂組成物についての検討を行っている(特許文献1~4)。最近の検討によって、エステル交換反応を硬化反応とすることで、一般的に知られているメラミン樹脂やポリイソシアネート化合物を使用した硬化と同等の硬化性能を確保することができることが明らかになりつつある。 The present inventors are studying thermosetting resin compositions having a transesterification reaction as a curing reaction (Patent Documents 1 to 4). Recent studies have revealed that by making the transesterification reaction a curing reaction, it is possible to secure the same curing performance as the curing using a generally known melamine resin or polyisocyanate compound. ..
上記特許文献1~4においては、主に、アクリル系重合体を基体樹脂とする熱硬化性樹脂組成物を開示している。一方、熱硬化性樹脂組成物は、多くの分野において使用されている。このため、用途・目的に応じて硬化後の樹脂の要求される物性が相違する場合がある。そして、分野によっては、アクリル系重合体を使用した場合には、目的とする物性を有する硬化物が得られない場合がある。 The above-mentioned Patent Documents 1 to 4 mainly disclose thermosetting resin compositions using an acrylic polymer as a substrate resin. On the other hand, thermosetting resin compositions are used in many fields. Therefore, the required physical properties of the cured resin may differ depending on the application and purpose. In some fields, when an acrylic polymer is used, a cured product having the desired physical characteristics may not be obtained.
従来の熱硬化性樹脂組成物においては、アクリルポリオールのほかに、ポリエステルポリオールも汎用されている。ポリエステルポリオールは、その化学構造がアクリルポリオールと相違するものであることから、その物性もアクリルポリオールと相違するものである。したがって、ポリエステルポリオールを基体樹脂として、エステル交換反応を硬化反応とする熱硬化性樹脂組成物を得ることができれば、多くの新たな用途に使用することができることが期待される。 In the conventional thermosetting resin composition, in addition to the acrylic polyol, a polyester polyol is also widely used. Since the chemical structure of the polyester polyol is different from that of the acrylic polyol, its physical properties are also different from those of the acrylic polyol. Therefore, if a thermosetting resin composition using a polyester polyol as a substrate resin and having a transesterification reaction as a curing reaction can be obtained, it is expected that it can be used in many new applications.
特許第6398026号公報Japanese Patent No. 6398026 国際公開2019/069783International release 2019/069783 国際公開2019/139069International release 2019/139069 特開2003-119401号公報Japanese Unexamined Patent Publication No. 2003-119401
本発明は、ポリエステル樹脂を基体樹脂として、エステル交換反応を硬化反応とすることができる、熱硬化性樹脂組成物を提供することを目的とするものである。 An object of the present invention is to provide a thermosetting resin composition in which a polyester resin is used as a base resin and a transesterification reaction can be a curing reaction.
本発明は、水酸基(a)及びアルキルエステル基(b)を有するポリエステル樹脂(A)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物である。
本発明は、アルキルエステル基(b)を有するポリエステル樹脂(C)及びポリオール化合物(D)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物である。
本発明は、水酸基(a)を有するポリエステル樹脂(E)及びアルキルエステル基(b)を有する化合物(F)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物である。
The present invention is a thermosetting resin composition comprising a polyester resin (A) having a hydroxyl group (a) and an alkyl ester group (b), and a transesterification catalyst (B).
The present invention is a thermosetting resin composition comprising a polyester resin (C) and a polyol compound (D) having an alkyl ester group (b), and a transesterification catalyst (B).
The present invention is characterized by containing a polyester resin (E) having a hydroxyl group (a), a compound (F) having an alkyl ester group (b), and a transesterification catalyst (B). It is a thing.
アルキルエステル基(b)は、下記一般式(1)又は(2)で表される構造であることが好ましい。
Figure JPOXMLDOC01-appb-C000006
The alkyl ester group (b) preferably has a structure represented by the following general formula (1) or (2).
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000007
(上記一般式(1)、一般式(2)のいずれにおいても、Rは炭素数50以下のアルキル基。
は、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
Figure JPOXMLDOC01-appb-C000007
(In both the general formula (1) and the general formula (2), R 1 is an alkyl group having 50 or less carbon atoms.
R 2 is, in part, an oxygen atom, a nitrogen atom and containing carbon atoms which may have 50 or less alkylene group)
上記ポリエステル樹脂は、樹脂鎖中に、一般式(3)で表される構造単位を有するものであることが好ましい。
Figure JPOXMLDOC01-appb-C000008
(式中、Xは一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
を表し、Rは、炭素数50以下のアルキル基。
The polyester resin preferably has a structural unit represented by the general formula (3) in the resin chain.
Figure JPOXMLDOC01-appb-C000008
(In the formula, X is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom as a part).
R b is an alkyl group having 50 or less carbon atoms.
本発明は、下記一般式(1)で表される構造
Figure JPOXMLDOC01-appb-C000009
(式中、Raは、3級アルキル基を表す)
及び下記一般式(2)で表される構造
Figure JPOXMLDOC01-appb-C000010
(式中、Rbは、1級アルキル基を表す)
の両方を分子中に少なくとも1有することを特徴とするアルキルエステル化合物でもある。
The present invention has a structure represented by the following general formula (1).
Figure JPOXMLDOC01-appb-C000009
(In the formula, Ra represents a tertiary alkyl group)
And the structure represented by the following general formula (2)
Figure JPOXMLDOC01-appb-C000010
(In the formula, Rb represents a primary alkyl group)
It is also an alkyl ester compound characterized by having at least one of both in the molecule.
本発明によって、ポリエステル樹脂を基体樹脂として含み、エステル交換反応を硬化反応とする樹脂組成物を提供することができる。このような熱硬化性樹脂組成物は、ポリエステル樹脂を使用することによって、可撓性、光沢性、密着性に優れた硬化物を得ることができる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a resin composition containing a polyester resin as a substrate resin and having a transesterification reaction as a curing reaction. As such a thermosetting resin composition, by using a polyester resin, a cured product having excellent flexibility, glossiness, and adhesion can be obtained.
比較例1の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of the comparative example 1. FIG. 比較例2の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of the comparative example 2. 実施例1の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of Example 1. FIG. 実施例2の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of Example 2. 比較例3の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of the comparative example 3. FIG. 実施例3の剛体振り子試験の結果を示す図である。It is a figure which shows the result of the rigid pendulum test of Example 3.
以下、本発明を詳細に説明する。
本発明は、基体樹脂としてポリエステル樹脂を使用し、エステル交換反応を硬化反応とする熱硬化性樹脂組成物に関するものである。従来、ポリエステル樹脂を基体樹脂とする熱硬化性樹脂は、水酸基を有するポリエステルポリオールを使用し、メラミン樹脂、イソシアネート化合物等の硬化剤と併用することで硬化させることが一般的であった。
Hereinafter, the present invention will be described in detail.
The present invention relates to a thermosetting resin composition in which a polyester resin is used as a substrate resin and a transesterification reaction is used as a curing reaction. Conventionally, a thermosetting resin using a polyester resin as a base resin has generally been cured by using a polyester polyol having a hydroxyl group and using it in combination with a curing agent such as a melamine resin or an isocyanate compound.
本発明者らは、上述した特許文献1~4等において、エステル交換反応を硬化反応とする熱硬化性樹脂組成物を開示してきた。しかしながら、これらの発明においては、ポリアクリル樹脂を基体樹脂として使用することについての検討を主として行っており、ポリエステル樹脂を主体とする熱硬化性樹脂組成物についての具体的な検討は行なっていなかった。 The present inventors have disclosed thermosetting resin compositions having a transesterification reaction as a curing reaction in the above-mentioned Patent Documents 1 to 4 and the like. However, in these inventions, the study on the use of the polyacrylic resin as the substrate resin was mainly carried out, and the specific study on the thermosetting resin composition mainly composed of the polyester resin was not carried out. ..
ポリエステル樹脂においては、多くのエステル結合が存在するが、樹脂鎖中のエステル結合がエステル交換を生じても、分子量が上昇することはなく、したがって硬化反応となることはない。一方、アルキルエステルが存在していると、エステル交換を生じさせることで分子量が上昇し、これによって樹脂を硬化させることができる。 In a polyester resin, many ester bonds are present, but even if the ester bonds in the resin chain cause transesterification, the molecular weight does not increase, and therefore a curing reaction does not occur. On the other hand, the presence of an alkyl ester causes transesterification to increase the molecular weight, which can cure the resin.
以上の観点から、アルキルエステル基を有する樹脂組成物を使用することが本発明においては必須である。
当該アルキルエステル基を有する樹脂組成物としては、主として、
(I)水酸基(a)及びアルキルエステル基(b)を有するポリエステル樹脂(A)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物
(II)アルキルエステル基(b)を有するポリエステル樹脂(C)及びポリオール化合物(D)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物
(III)水酸基(a)を有するポリエステル樹脂(E)及びアルキルエステル基(b)を有する化合物(F)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物
が挙げられる。
更に、上記ポリエステル樹脂(A)(C)(E)のうち、2以上を併用した樹脂組成物も使用することができる。
From the above viewpoint, it is essential in the present invention to use a resin composition having an alkyl ester group.
As the resin composition having the alkyl ester group, mainly
(I) A thermosetting resin composition (II) alkyl ester group containing a polyester resin (A) having a hydroxyl group (a) and an alkyl ester group (b) and an ester exchange catalyst (B). A thermosetting resin composition (III) containing a polyester resin (C) and a polyol compound (D) having (b), and an ester exchange catalyst (B), and a polyester resin having a hydroxyl group (a). Examples thereof include a thermosetting resin composition comprising (E) and a compound (F) having an alkyl ester group (b), and an ester exchange catalyst (B).
Further, a resin composition in which two or more of the polyester resins (A), (C) and (E) are used in combination can also be used.
すなわち、水酸基及び/又はアルキルエステル基を有するポリエステル樹脂を少なくとも1有しており、更に、必要に応じて、ポリオール化合物、アルキルエステル基を有する化合物を併用するものである。このような組成によって、樹脂全体として、水酸基及びアルキルエステル基を有するものである。 That is, it has at least one polyester resin having a hydroxyl group and / or an alkyl ester group, and further, a polyol compound and a compound having an alkyl ester group are used in combination, if necessary. With such a composition, the resin as a whole has a hydroxyl group and an alkyl ester group.
上記アルキルエステル基は、-COORの一般式で表される官能基である。ここで、Rは、アルキル基である。ポリエステル樹脂において、当該構造は、主鎖末端又は側鎖末端等の末端構造となり、ポリエステル樹脂の主鎖中のエステル結合はこれに該当しない。 The alkyl ester group is a functional group represented by the general formula of -COOR. Here, R is an alkyl group. In the polyester resin, the structure is a terminal structure such as a main chain end or a side chain end, and the ester bond in the main chain of the polyester resin does not correspond to this.
上記アルキル基としては特に限定されず、メチル基、エチル基、ベンジル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基等の、公知のアルキル基を有するものを使用することができる。なお、アルキル基は炭素数50以下のものとすることが好ましい。上記アルキル基は、エステル交換反応中にアルコールとして生成され、揮散することが好ましいため、アルキル基としては炭素数が20以下のものであることがより好ましく、10以下であることが更に好ましい。また、硬化反応において揮発するアルコールの沸点が300℃以下であることが好ましく、200℃以下であることが更に好ましい。Rは、1級、2級、3級のいずれであってもよいが、反応性やコスト面からみて、1級であることが最も好ましい。 The alkyl group is not particularly limited, and known alkyl groups such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group and a tert-butyl group are used. Those having a group can be used. The alkyl group preferably has 50 or less carbon atoms. Since the alkyl group is preferably produced as an alcohol during the transesterification reaction and volatilizes, the alkyl group preferably has 20 or less carbon atoms, and more preferably 10 or less. Further, the boiling point of the alcohol volatilized in the curing reaction is preferably 300 ° C. or lower, more preferably 200 ° C. or lower. R may be any of 1st grade, 2nd grade and 3rd grade, but it is most preferably 1st grade from the viewpoint of reactivity and cost.
本発明において、樹脂組成物全体において、アルキルエステル基と水酸基とのモル比は特に限定されるものではないが、99/1~1/99の範囲内であることが好ましい。上記下限は、90/10であることがより好ましく、80/20であることがもっとも好ましい。上記上限は、90/10であることがより好ましく、20/80であることがもっとも好ましい。 In the present invention, the molar ratio of the alkyl ester group to the hydroxyl group is not particularly limited in the entire resin composition, but it is preferably in the range of 99/1 to 1/99. The lower limit is more preferably 90/10 and most preferably 80/20. The upper limit is more preferably 90/10 and most preferably 20/80.
上記(I)(III)の組成で使用されるポリエステル樹脂(A)、(E)は、水酸基価が10~500であることが好ましい。上記下限は30であることがより好ましく、50であることが最も好ましい。上記上限は400であることがより好ましく、300であることが最も好ましい。
更に、以下で詳述するように、アルキルエステル基が以下の一般式(1)で表される構造である場合、当該構造中に存在する水酸基であってもよい。
The polyester resins (A) and (E) used in the compositions (I) and (III) above preferably have a hydroxyl value of 10 to 500. The lower limit is more preferably 30 and most preferably 50. The upper limit is more preferably 400, and most preferably 300.
Further, as described in detail below, when the alkyl ester group has a structure represented by the following general formula (1), it may be a hydroxyl group existing in the structure.
上記ポリエステル樹脂における水酸基は、主に樹脂末端の水酸基として導入されるものであることが好ましい。したがって、ポリエステル樹脂の原料の混合比や分子量等を調整することによって、導入することができる。水酸基を有するポリエステル樹脂は、周知のものであり、一般的な方法によって製造することができる。更に、市販のものを使用することもできる。 It is preferable that the hydroxyl group in the polyester resin is mainly introduced as a hydroxyl group at the end of the resin. Therefore, it can be introduced by adjusting the mixing ratio, molecular weight, etc. of the raw materials of the polyester resin. Polyester resins having a hydroxyl group are well known and can be produced by a general method. Further, a commercially available product can be used.
上記(I)(II)の組成で使用されるポリエステル樹脂(A)、(C)は、アルキルエステル基を有するものである。 The polyester resins (A) and (C) used in the compositions of (I) and (II) above have an alkyl ester group.
上記アルキルエステル基の樹脂への導入方法は特に限定されるものではなく、例えば、カルボキシル基末端を有するポリエステル樹脂に対して、末端カルボキシル基のエステル化反応による方法(方法1)、ポリエステル樹脂重合時に、ポリカルボン酸又はヒドロキシカルボン酸のうち一部がアルキルエステル化された化合物を原料として使用することで末端アルキルエステルを有するポリエステルとする方法(方法2)、ポリエステル樹脂重合時に、所定の構造を有する原料を使用することで、側鎖としてアルキルエステル基を有するポリエステル樹脂とする方法(方法3)、末端水酸基を有するポリエステルポリオールに対して、カルボキシル基とアルキルエステル基の両方を有する化合物を反応させる方法(方法4)などを挙げることができる。 The method for introducing the alkyl ester group into the resin is not particularly limited. For example, a method by esterifying a terminal carboxyl group with respect to a polyester resin having a carboxyl group terminal (method 1), during polymerization of the polyester resin. , A method of producing a polyester having a terminal alkyl ester by using a compound in which a part of polycarboxylic acid or hydroxycarboxylic acid is alkyl-esterified as a raw material (method 2), which has a predetermined structure during polyester resin polymerization. A method of producing a polyester resin having an alkyl ester group as a side chain by using a raw material (method 3), and a method of reacting a polyester polyol having a terminal hydroxyl group with a compound having both a carboxyl group and an alkyl ester group. (Method 4) and the like can be mentioned.
以下、これらの方法について詳述する。なお、本発明におけるポリエステル樹脂は、以下で詳述する方法によって製造したものに限定されるものではない。 Hereinafter, these methods will be described in detail. The polyester resin in the present invention is not limited to the one produced by the method described in detail below.
方法(1) カルボキシル基末端を有するポリエステル樹脂に対して、末端カルボキシル基のエステル化反応を行う方法
-COOH基を有するポリエステル樹脂に対して、これをアルキルエステル基に置換する方法について、以下詳述する。
このような反応としては種々の反応が考えられるが、下記一般式で表されるエステル基は、エステル交換反応の反応性に優れ、コストも安いという点で特に好ましい。
Figure JPOXMLDOC01-appb-C000011
Method (1) A method for subjecting a polyester resin having a carboxyl group terminal to an esterification reaction of a terminal carboxyl group- a method for substituting a polyester resin having a COOH group with an alkyl ester group will be described in detail below. do.
Although various reactions can be considered as such a reaction, the ester group represented by the following general formula is particularly preferable in that the reactivity of the transesterification reaction is excellent and the cost is low.
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000012
(上記一般式(1)、一般式(2)のいずれにおいても、Rは炭素数50以下のアルキル基。
は、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
Figure JPOXMLDOC01-appb-C000012
(In both the general formula (1) and the general formula (2), R 1 is an alkyl group having 50 or less carbon atoms.
R 2 is, in part, an oxygen atom, a nitrogen atom and containing carbon atoms which may have 50 or less alkylene group)
上記一般式(1)で表される構造は、以下一般式(11)に示すような反応をエポキシ化合物に対して行うことによって得ることができる構造である。
Figure JPOXMLDOC01-appb-C000013
The structure represented by the general formula (1) is a structure that can be obtained by performing a reaction as shown in the following general formula (11) on the epoxy compound.
Figure JPOXMLDOC01-appb-C000013
上記反応において、使用するアルキルエステル基とカルボキシル基とを有する化合物は、例えば、下記反応のような、酸無水物とアルコールとの反応で製造することができる。 In the above reaction, the compound having an alkyl ester group and a carboxyl group to be used can be produced, for example, by a reaction between an acid anhydride and an alcohol as in the following reaction.
Figure JPOXMLDOC01-appb-C000014
Figure JPOXMLDOC01-appb-C000014
上記一般式(12)で表される反応における原料である酸無水物としては特に限定されず、例えば、環状構造を持つコハク酸無水物、マレイン酸無水物、フタル酸無水物、ヘキサヒドロフタル酸無水物、メチルヘキサヒドロフタル酸無水物、安息香酸無水物、イタコン酸無水物等の各種二塩基酸の無水物を使用することができる。上記一般式(12)で表される反応は周知の一般的な反応であり、その反応条件などは一般的な条件によって行うことができる。 The acid anhydride used as a raw material in the reaction represented by the general formula (12) is not particularly limited, and for example, succinic anhydride, maleic anhydride, phthalic anhydride, and hexahydrophthalic acid having a cyclic structure are not particularly limited. Anhydrates of various dibasic acids such as anhydrides, methylhexahydrophthalic anhydrides, benzoic acid anhydrides, and itaconic acid anhydrides can be used. The reaction represented by the above general formula (12) is a well-known general reaction, and the reaction conditions and the like can be carried out under general conditions.
なお、上記一般式(11)で表される合成方法において使用されるアルキルエステル基とカルボキシル基とを有する化合物は、上記一般式(12)の方法で得られたものに限定されず、その他の方法で得られたものであっても差し支えない。 The compound having an alkyl ester group and a carboxyl group used in the synthesis method represented by the general formula (11) is not limited to the compound obtained by the method of the general formula (12), and other compounds are used. It does not matter if it is obtained by the method.
上記一般式(11)で表される合成方法においては、エポキシ基を有するポリエステル樹脂を必須成分として使用する。 In the synthesis method represented by the general formula (11), a polyester resin having an epoxy group is used as an essential component.
このようなポリエステル樹脂の製造方法としては、特に限定されるものではなく、例えば、カルボキシル基含有ポリエステル樹脂に対して、2以上のエポキシ基を有する化合物を反応する方法を挙げることができる。2以上のエポキシ基を有する化合物としては、特に限定されるものではなく、例えば、エチレングリコールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1.6‐ヘキサンジオールジグリシジルエーテル、グリセリンジグリシジルエーテル、ビスフェノールAジグリシジルエーテル、ビスフェノールAアルキレングリコール付加物ジグリシジルエーテル、水添ビスフェノールAジグリシジルエーテル、レゾルシノールジグリシジルエーテル、ソルビトールポリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテルなどを挙げることができる。 The method for producing such a polyester resin is not particularly limited, and examples thereof include a method of reacting a compound having two or more epoxy groups with a carboxyl group-containing polyester resin. The compound having two or more epoxy groups is not particularly limited, and for example, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether. , Polypropylene glycol diglycidyl ether, Neopentyl glycol diglycidyl ether, 1.6-hexanediol diglycidyl ether, glycerin diglycidyl ether, bisphenol A diglycidyl ether, bisphenol A alkylene glycol adduct diglycidyl ether, hydrogenated bisphenol A diglycidyl ether , Resolcinol diglycidyl ether, sorbitol polyglycidyl ether, trimethylolpropane triglycidyl ether, glycerin triglycidyl ether, pentaerythritol polyglycidyl ether and the like.
更に、例えば、エピクロルヒドリンをカルボン酸末端を有するポリエステル樹脂と反応させることで、ポリエステル樹脂の末端にエポキシ基を導入することもできる。このような末端エポキシ基を有するポリエステル樹脂に対して、上述した反応を行うことで、上述した一般式(1)で表される官能基を有するポリエステル樹脂化合物を得ることができる。このような反応の一般式を以下に示す。 Further, for example, by reacting epichlorohydrin with a polyester resin having a carboxylic acid terminal, an epoxy group can be introduced at the end of the polyester resin. By carrying out the above-mentioned reaction with such a polyester resin having a terminal epoxy group, a polyester resin compound having a functional group represented by the above-mentioned general formula (1) can be obtained. The general formula of such a reaction is shown below.
Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000015
末端にカルボキシル基を有するポリエステル樹脂に対し上述した反応を行うことで、各種のエポキシ基含有ポリエステル樹脂を得ることができる。ここでの原料となるポリエステル樹脂については、以下で詳述する。 By carrying out the above-mentioned reaction with the polyester resin having a carboxyl group at the terminal, various epoxy group-containing polyester resins can be obtained. The polyester resin used as a raw material here will be described in detail below.
更に、上述したエポキシ化合物は、環状エポキシ化合物であってもよい。
すなわち、末端に環状エポキシ基を有するポリエステル樹脂を使用した場合、下記反応によって、一般式(2)で表される構造を有する化合物を得ることができる。
Further, the epoxy compound described above may be a cyclic epoxy compound.
That is, when a polyester resin having a cyclic epoxy group at the terminal is used, a compound having a structure represented by the general formula (2) can be obtained by the following reaction.
Figure JPOXMLDOC01-appb-C000016
Figure JPOXMLDOC01-appb-C000016
末端に環状エポキシ基を有するポリエステル樹脂は、例えば、酸末端を有するポリエステル樹脂に対して、2以上の環状エポキシ基を有する化合物を反応させる方法等によって得ることができる。 The polyester resin having a cyclic epoxy group at the terminal can be obtained, for example, by reacting a polyester resin having an acid terminal with a compound having two or more cyclic epoxy groups.
上述した反応を行うにあたっては、原料として酸末端を有するポリエステル樹脂を使用することができる。
上記酸末端を有するポリエステル樹脂は、通常、酸成分とアルコール成分とのエステル化反応又はエステル交換反応によって製造することができる。
上記酸成分としては、ポリエステル樹脂の製造に際して、酸成分として通常使用される化合物が挙げられる。上記酸成分としては、例えば、脂肪族多塩基酸、脂環族多塩基酸、芳香族多塩基酸等、並びにそれらの無水物及びエステル化物を挙げることができる。
上記酸末端を有するポリエステル樹脂は、末端水酸基を有するポリエステルポリオールに酸無水物を反応させる方法によって得ることもできる。酸無水物としては特に限定されず、上述したものを使用することができる。
In carrying out the above-mentioned reaction, a polyester resin having an acid terminal can be used as a raw material.
The polyester resin having an acid terminal can usually be produced by an esterification reaction or a transesterification reaction between an acid component and an alcohol component.
Examples of the acid component include compounds usually used as an acid component in the production of polyester resin. Examples of the acid component include aliphatic polybasic acids, alicyclic polybasic acids, aromatic polybasic acids, and their anhydrides and esterified products.
The polyester resin having an acid terminal can also be obtained by a method of reacting an acid anhydride with a polyester polyol having a terminal hydroxyl group. The acid anhydride is not particularly limited, and the above-mentioned ones can be used.
上記脂肪族多塩基酸並びにそれらの無水物及びエステル化物としては、一般に、1分子中に2個以上のカルボキシル基を有する脂肪族化合物、上記脂肪族化合物の酸無水物及び上記脂肪族化合物のエステル化物、例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ブラシル酸、オクタデカン二酸、クエン酸、ブタンテトラカルボン酸等の脂肪族多価カルボン酸;上記脂肪族多価カルボン酸の無水物;上記脂肪族多価カルボン酸の炭素数約1~約4の低級アルキルのエステル化物等、並びにそれらの任意の組み合わせが挙げられる。
上記脂肪族多塩基酸としては、得られる塗膜の平滑性の観点から、アジピン酸及び/又はアジピン酸無水物であることが好ましい。
As the aliphatic polybasic acid and their anhydrides and esterified products, generally, an aliphatic compound having two or more carboxyl groups in one molecule, an acid anhydride of the aliphatic compound, and an ester of the aliphatic compound are used. Fats such as succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebacic acid, undecanoic acid, dodecane acid, brush acid, octadecane acid, citric acid, butanetetracarboxylic acid. Examples thereof include a group polyvalent carboxylic acid; an anhydride of the above aliphatic polyvalent carboxylic acid; an esterified product of a lower alkyl having about 1 to about 4 carbon atoms of the above aliphatic polyvalent carboxylic acid, and any combination thereof.
The aliphatic polybasic acid is preferably adipic acid and / or adipic acid anhydride from the viewpoint of smoothness of the obtained coating film.
上記脂環族多塩基酸、並びにそれらの無水物及びエステル化物は、一般に、1分子中に1個以上の脂環式構造と2個以上のカルボキシル基とを有する化合物、上記化合物の酸無水物及び上記化合物のエステル化物が挙げられる。脂環式構造は、主として4~6員環構造である。上記脂環族多塩基酸、並びにそれらの無水物及びエステル化物としては、例えば、1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸、4-シクロヘキセン-1,2-ジカルボン酸、3-メチル-1,2-シクロヘキサンジカルボン酸、4-メチル-1,2-シクロヘキサンジカルボン酸、1,2,4-シクロヘキサントリカルボン酸、1,3,5-シクロヘキサントリカルボン酸等の脂環族多価カルボン酸;上記脂環族多価カルボン酸の無水物;上記脂環族多価カルボン酸の炭素数約1~約4の低級アルキルのエステル化物等、並びにそれらの任意の組み合わせが挙げられる。 The alicyclic polybasic acid, and their anhydrides and esterified products are generally compounds having one or more alicyclic structures and two or more carboxyl groups in one molecule, and acid anhydrides of the above compounds. And esterified compounds of the above compounds. The alicyclic structure is mainly a 4- to 6-membered ring structure. Examples of the alicyclic polybasic acid and its anhydrides and esterified products include 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and 4-cyclohexene-1. , 2-dicarboxylic acid, 3-methyl-1,2-cyclohexanedicarboxylic acid, 4-methyl-1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, 1,3,5-cyclohexanetricarboxylic acid, etc. Alicyclic polyvalent carboxylic acid; an anhydride of the alicyclic polyvalent carboxylic acid; an esterified product of a lower alkyl having about 1 to about 4 carbon atoms of the alicyclic polyvalent carboxylic acid, and any of them. Combinations can be mentioned.
上記脂環族多塩基酸、並びにそれらの無水物及びエステル化物としては、得られる塗膜の平滑性の観点から、1,2-シクロヘキサンジカルボン酸、1,2-シクロヘキサンジカルボン酸無水物、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸、4-シクロヘキセン-1,2-ジカルボン酸、4-シクロヘキセン-1,2-ジカルボン酸無水物が好ましく、そして1,2-シクロヘキサンジカルボン酸及び/又は1,2-シクロヘキサンジカルボン酸無水物がより好ましい。 As the alicyclic polybasic acid and their anhydrides and esterified products, 1,2-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid anhydride, 1, 3-Cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid anhydride are preferred, and 1,2-cyclohexanedicarboxylic acid and / Alternatively, 1,2-cyclohexanedicarboxylic acid anhydride is more preferable.
上記芳香族多塩基酸、並びにそれらの無水物及びエステル化物は、一般に、1分子中に2個以上のカルボキシル基を有する芳香族化合物、上記芳香族化合物の酸無水物及び上記芳香族化合物のエステル化物であり、例えば、フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸、4,4’-ビフェニルジカルボン酸、トリメリット酸、ピロメリット酸等の芳香族多価カルボン酸;上記芳香族多価カルボン酸の無水物;上記芳香族多価カルボン酸の炭素数約1~約4の低級アルキルのエステル化物等、並びにそれらの任意の組み合わせが挙げられる。
上記芳香族多塩基酸、並びにそれらの無水物及びエステル化物としては、フタル酸、無水フタル酸、イソフタル酸、トリメリット酸、及び無水トリメリット酸が好ましい。
The aromatic polybasic acids, and their anhydrides and esters, are generally aromatic compounds having two or more carboxyl groups in one molecule, acid anhydrides of the aromatic compounds, and esters of the aromatic compounds. Aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic acid, trimellitic acid, pyromellitic acid; Acid anhydrides; lower alkyl esters of the above aromatic polyvalent carboxylic acids having about 1 to about 4 carbon atoms, and any combination thereof.
As the aromatic polybasic acid and its anhydrides and esterified products, phthalic acid, phthalic anhydride, isophthalic acid, trimellitic acid, and trimellitic anhydride are preferable.
また、上記酸成分として、上記脂肪族多塩基酸、脂環族多塩基酸及び芳香族多塩基酸以外の酸成分、例えば、ヤシ油脂肪酸、綿実油脂肪酸、麻実油脂肪酸、米ぬか油脂肪酸、魚油脂肪酸、トール油脂肪酸、大豆油脂肪酸、アマニ油脂肪酸、桐油脂肪酸、ナタネ油脂肪酸、ヒマシ油脂肪酸、脱水ヒマシ油脂肪酸、サフラワー油脂肪酸等の脂肪酸;ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸、安息香酸、p-tert-ブチル安息香酸、シクロヘキサン酸、10-フェニルオクタデカン酸等のモノカルボン酸;乳酸、3-ヒドロキシブタン酸、3-ヒドロキシ-4-エトキシ安息香酸等のヒドロキシカルボン酸等、並びにそれらの任意の組み合わせが挙げられる。 Further, as the acid component, an acid component other than the aliphatic polybasic acid, the alicyclic polybasic acid and the aromatic polybasic acid, for example, coconut oil fatty acid, cottonseed oil fatty acid, hemp oil fatty acid, rice bran oil fatty acid, fish oil fatty acid. , Thor oil fatty acid, soybean oil fatty acid, flaxseed oil fatty acid, tung oil fatty acid, rapeseed oil fatty acid, castor oil fatty acid, dehydrated castor oil fatty acid, safflower oil fatty acid and other fatty acids; Monocarboxylic acids such as acids, linoleic acid, linolenic acid, benzoic acid, p-tert-butyl benzoic acid, cyclohexanic acid, 10-phenyloctadecanoic acid; lactic acid, 3-hydroxybutanoic acid, 3-hydroxy-4-ethoxybenzoic acid Such as hydroxycarboxylic acids, etc., as well as any combination thereof.
上記アルコール成分としては、1分子中に2個以上の水酸基を有する多価アルコール、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリメチレングリコール、テトラエチレングリコール、トリエチレングリコール、ジプロピレングリコール、1,4-ブタンジオール、1,3-ブタンジオール、2,3-ブタンジオール、1,2-ブタンジオール、2-メチル-1,3-プロパンジオール、3-メチル-1,2-ブタンジオール、1,1,1-トリメチロールプロパン、2-ブチル-2-エチル-1,3-プロパンジオール、1,2-ペンタンジオール、1,5-ペンタンジオール、1,4-ペンタンジオール、2,4-ペンタンジオール、2,3-ジメチルトリメチレングリコール、テトラメチレングリコール、3-メチル-4,3-ペンタンジオール、3-メチル-1,5-ペンタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、1,6-ヘキサンジオール、1,5-ヘキサンジオール、1,4-ヘキサンジオール、2,5-ヘキサンジオール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、トリシクロデカンジメタノール、ヒドロキシピバリン酸ネオペンチルグリコールエステル、水添ビスフェノールA、水添ビスフェノールF、ジメチロールプロピオン酸等の2価アルコール;上記2価アルコールにε-カプロラクトン等のラクトン化合物を付加したポリラクトンジオール;ビス(ヒドロキシエチル)テレフタレート等のエステルジオール化合物;ビスフェノールAのアルキレンオキサイド付加物、ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコール等のポリエーテルジオール化合物;グリセリン、トリメチロールエタン、トリメチロールプロパン、ジグリセリン、トリグリセリン、1,2,6-ヘキサントリオール、ペンタエリスリトール、ジペンタエリスリトール、トリス(2-ヒドロキシエチル)イソシアヌル酸、ソルビトール、マンニット等の3価以上のアルコール;上記3価以上のアルコールにε-カプロラクトン等のラクトン化合物を付加させたポリラクトンポリオール化合物;グリセリンの脂肪酸エステル化物等が挙げられる。 The alcohol component includes polyhydric alcohols having two or more hydroxyl groups in one molecule, for example, ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4. -Butanediol, 1,3-butanediol, 2,3-butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol, 3-methyl-1,2-butanediol, 1,1 , 1-Trimethylol propane, 2-butyl-2-ethyl-1,3-propanediol, 1,2-pentanediol, 1,5-pentanediol, 1,4-pentanediol, 2,4-pentanediol, 2,3-Dimethyltrimethylethylene glycol, tetramethylene glycol, 3-methyl-4,3-pentanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,6-Hexanediol, 1,5-hexanediol, 1,4-hexanediol, 2,5-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, tricyclodecanedimethanol, neohydroxypivalate Dihydric alcohols such as pentylglycol ester, hydrogenated bisphenol A, hydrogenated bisphenol F, dimethylolpropionic acid; polylactone diol obtained by adding a lactone compound such as ε-caprolactone to the above dihydric alcohol; bis (hydroxyethyl) terephthalate and the like. Esteldiol compounds; polyetherdiol compounds such as alkylene oxide adducts of bisphenol A, polyethylene glycol, polypropylene glycol, polybutylene glycol; glycerin, trimethylolethane, trimethylolpropane, diglycerin, triglycerin, 1, 2, 6 -Trivalent or higher alcohols such as hexanetriol, pentaerythritol, dipentaerythritol, tris (2-hydroxyethyl) isocyanuric acid, sorbitol, mannit, etc .; lactone compounds such as ε-caprolactone are added to the above trivalent or higher alcohols. Polylactone polyol compound; fatty acid esterified product of glycerin and the like.
また、上記アルコール成分として、上記多価アルコール以外のアルコール成分、例えば、メタノール、エタノール、プロピルアルコール、ブチルアルコール、ステアリルアルコール、2-フェノキシエタノール等のモノアルコール;プロピレンオキサイド、ブチレンオキサイド、「カージュラE10」(商品名、HEXIONSpecialtyChemicals社製、合成高分岐飽和脂肪酸のグリシジルエステル)等のモノエポキシ化合物と酸とを反応させて得られたアルコール化合物等が挙げられる。 Further, as the alcohol component, an alcohol component other than the polyhydric alcohol, for example, monoalcohol such as methanol, ethanol, propyl alcohol, butyl alcohol, stearyl alcohol, 2-phenoxyethanol; propylene oxide, butylene oxide, "Cadura E10" ( Examples thereof include alcohol compounds obtained by reacting a monoepoxy compound such as a trade name, glycidyl ester of a synthetic highly branched saturated fatty acid manufactured by HEXION Specialty Chemicals) with an acid.
酸末端を有するポリエステル樹脂の製造方法は、特に限定されず、通常の方法に従って製造されうる。例えば、上記酸成分とアルコール成分とを、窒素気流中、約150~約250℃で、約5~約10時間加熱し、上記酸成分とアルコール成分とのエステル化反応又はエステル交換反応を実施することにより、酸末端を有するポリエステル樹脂を製造することができる。 The method for producing the polyester resin having an acid terminal is not particularly limited, and the polyester resin can be produced according to a usual method. For example, the acid component and the alcohol component are heated in a nitrogen stream at about 150 to about 250 ° C. for about 5 to about 10 hours to carry out an esterification reaction or a transesterification reaction between the acid component and the alcohol component. Thereby, a polyester resin having an acid terminal can be produced.
方法(2) ポリエステル樹脂重合時に、ポリカルボン酸又はヒドロキシカルボン酸のうち一部がアルキルエステル化された化合物を原料として使用することで、末端にアルキルエステル基を有するポリエステル樹脂とする方法
ポリエステル樹脂の製造に際して、原料の一部としてポリカルボン酸のうち一部がアルキルエステル化された化合物を使用することもできる。
ポリカルボン酸のうち一部がアルキルエステル化された化合物は、アルキルエステル基(-COOR基)とカルボキシル基(-COOH基)の両方を有する化合物である。このため、ポリエステルを製造するエステル化反応の工程においては、カルボキシル基が水酸基と反応することによって、ポリエステル樹脂中に取り込まれる。そして、ポリエステル重合時において、アルキルエステル基は未反応であるから、アルキルエステル基を有するポリエステル樹脂を得ることができる。
Method (2) A method of producing a polyester resin having an alkyl ester group at the terminal by using a compound in which a part of polycarboxylic acid or hydroxycarboxylic acid is alkyl esterified as a raw material at the time of polyester resin polymerization. > In the production of the polyester resin, a compound in which a part of the polycarboxylic acid is alkyl-esterified can be used as a part of the raw material.
The compound in which a part of the polycarboxylic acid is alkyl-esterified is a compound having both an alkyl ester group (-COOR group) and a carboxyl group (-COOH group). Therefore, in the step of the esterification reaction for producing polyester, the carboxyl group reacts with the hydroxyl group and is incorporated into the polyester resin. Since the alkyl ester group is unreacted at the time of polyester polymerization, a polyester resin having an alkyl ester group can be obtained.
このような方法によるポリエステル樹脂の製造方法において使用することができるポリカルボン酸のうち一部がアルキルエステル化された化合物は、特に限定されず、アルキルエステル基(-COOR基)とカルボキシル基(-COOH基)の両方を有するものを使用することができる。
より具体的には、上述した各種ポリカルボン酸のうち、一部をアルキル化した化合物を挙げることができる。
更に好ましくは、各種酸無水物をアルコールと反応させることによって得られた化合物を挙げることができる。
上記酸無水物としては、無水コハク酸、無水マレイン酸、無水フタル酸。上記一般式(12)の反応において使用することができる酸無水物として例示した化合物等を挙げることができる。これらの酸無水物を1価のアルコールと反応させることで、アルキルエステル基(-COOR基)とカルボキシル基(-COOH基)の両方を有する化合物を得ることができる。
The compound in which a part of the polycarboxylic acid that can be used in the method for producing a polyester resin by such a method is alkyl esterified is not particularly limited, and an alkyl ester group (-COOR group) and a carboxyl group (-) are not particularly limited. Those having both COOH groups) can be used.
More specifically, among the various polycarboxylic acids described above, a partially alkylated compound can be mentioned.
More preferably, a compound obtained by reacting various acid anhydrides with an alcohol can be mentioned.
Examples of the acid anhydride include succinic anhydride, maleic anhydride, and phthalic anhydride. Examples of the compound exemplified as the acid anhydride that can be used in the reaction of the above general formula (12) can be mentioned. By reacting these acid anhydrides with a monohydric alcohol, a compound having both an alkyl ester group (-COOR group) and a carboxyl group (-COOH group) can be obtained.
これを利用したポリエステル樹脂の製造方法は特に限定されず、一般的な塗料用ポリエステル樹脂の製造方法に準じて行うことができる。 The method for producing the polyester resin using this is not particularly limited, and the method can be performed according to a general method for producing a polyester resin for paint.
このような方法で得られたポリエステル樹脂は、末端に、 The polyester resin obtained by such a method has a terminal,
Figure JPOXMLDOC01-appb-C000017
 
Xは炭素数50以下のアルキル基。
Yは、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
で表される構造を少なくとも1有するポリエステル樹脂である。
Figure JPOXMLDOC01-appb-C000017

RX is an alkyl group having 50 or less carbon atoms.
RY is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom in a part thereof).
It is a polyester resin having at least one structure represented by.
方法(3) ポリエステル樹脂重合時に、所定の構造を有する原料を使用することで、側鎖としてアルキルエステル基を有するポリエステル樹脂とする方法
ポリエステル樹脂の製造において、以下の一般式(21)及び一般式(22)で表される構造を有する化合物を使用することによって、側鎖としてアルキルエステル基を導入する方法である。
Figure JPOXMLDOC01-appb-C000018
(式中、Raは、3級アルキル基を表す)
Figure JPOXMLDOC01-appb-C000019
(式中、Rbは、1級アルキル基を表す)
Method (3) A method of producing a polyester resin having an alkyl ester group as a side chain by using a raw material having a predetermined structure at the time of polymerizing the polyester resin. In the production of the polyester resin, the following general formula (21) ) And a method for introducing an alkyl ester group as a side chain by using a compound having a structure represented by the general formula (22).
Figure JPOXMLDOC01-appb-C000018
(In the formula, Ra represents a tertiary alkyl group)
Figure JPOXMLDOC01-appb-C000019
(In the formula, Rb represents a primary alkyl group)
上記構造のうち、一般式(21)で表される構造は、3級アルキルエステルを2個有する構造であり、一般式(22)で表される構造は、1級アルキルエステルを有する構造である。
3級アルキルエステル基としては、特に限定されるものではないが、例えば、t-ブチル基を挙げることができる。
Among the above structures, the structure represented by the general formula (21) is a structure having two tertiary alkyl esters, and the structure represented by the general formula (22) is a structure having a primary alkyl ester. ..
The tertiary alkyl ester group is not particularly limited, and examples thereof include a t-butyl group.
上記一般式(21)で表される構造と一般式(22)で表される構造を有する化合物は、下記一般式(23)で表すことができる。
Figure JPOXMLDOC01-appb-C000020
The compound having the structure represented by the general formula (21) and the structure represented by the general formula (22) can be represented by the following general formula (23).
Figure JPOXMLDOC01-appb-C000020
上記一般式中、Xは、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基を表すものである。炭素数は、30以下であることがより好ましく、20以下であることが更に好ましい。 In the above general formula, X represents an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom as a part. The number of carbon atoms is more preferably 30 or less, and even more preferably 20 or less.
このような化合物を加熱すると、3級アルキルエステルであるCOORaの部分のみが加水分解を受けて、カルボン酸基を生じるが、1級アルキルエステル基であるCOORbは、加水分解を受けない。このため、以下のような反応を生じる。
Figure JPOXMLDOC01-appb-C000021
上記反応によって、生じたカルボキシル基は、ポリエステル重合反応の系においては、系中の水酸基と反応することによって、ポリエステル鎖の一部を形成することとなる。
このため、最終的には、鎖中に
Figure JPOXMLDOC01-appb-C000022
で表される構造を有するポリエステル樹脂を得ることができる。
上記一般式で表される構造の、-COORbのアルキルエステル基が、水酸基との間でエステル交換反応を生じることで、硬化反応を生じさせることができる。
When such a compound is heated, only the portion of COORa, which is a tertiary alkyl ester, is hydrolyzed to form a carboxylic acid group, but COORb, which is a primary alkyl ester group, is not hydrolyzed. Therefore, the following reactions occur.
Figure JPOXMLDOC01-appb-C000021
In the system of polyester polymerization reaction, the carboxyl group generated by the above reaction reacts with the hydroxyl group in the system to form a part of the polyester chain.
Therefore, in the end, in the chain
Figure JPOXMLDOC01-appb-C000022
It is possible to obtain a polyester resin having a structure represented by.
The alkyl ester group of -COORb having the structure represented by the above general formula causes a transesterification reaction with a hydroxyl group, whereby a curing reaction can be caused.
上記化合物も本発明の一つである。このような化合物は、マロン酸3級エステル化合物及び1級エステル基及び不飽和結合を有する化合物を原料とするマイケル付加反応によって得ることができる。
より具体的には、マロン酸3級エステル化合物と(メタ)アクリル酸の1級アルキルエステルとの反応によって得られる下記一般式(24)の化合物を挙げることができる。
Figure JPOXMLDOC01-appb-C000023
The above compound is also one of the present inventions. Such a compound can be obtained by a Michael addition reaction using a malonic acid tertiary ester compound and a compound having a primary ester group and an unsaturated bond as raw materials.
More specifically, the compound of the following general formula (24) obtained by reacting a malonic acid tertiary ester compound with a primary alkyl ester of (meth) acrylic acid can be mentioned.
Figure JPOXMLDOC01-appb-C000023
マロン酸3級エステル化合物と(メタ)アクリル酸の1級アルキルエステルとの反応を一般式で表すと以下である。
Figure JPOXMLDOC01-appb-C000024
The reaction between the malonic acid tertiary ester compound and the primary alkyl ester of (meth) acrylic acid is expressed by a general formula as follows.
Figure JPOXMLDOC01-appb-C000024
上述した構造を有するポリエステル樹脂を得る場合、各種のポリカルボン酸、ポリオールと併用して、ポリエステル樹脂を合成することによって得ることができる。
ここで使用できるポリエステル樹脂のその他の原料としては、上述したものを挙げることができる。ポリエステル樹脂の製造方法も特に限定されず、一般的な方法によって行うことができる。
When a polyester resin having the above-mentioned structure is obtained, it can be obtained by synthesizing a polyester resin in combination with various polycarboxylic acids and polyols.
Examples of other raw materials for the polyester resin that can be used here include those described above. The method for producing the polyester resin is not particularly limited, and the polyester resin can be produced by a general method.
方法(4)末端水酸基を有するポリエステルポリオールに対して、カルボキシル基とアルキルエステル基の両方を有する化合物を反応させる方法
末端水酸基を有するポリエステルポリオールは、塗料用原料等として極めて多くのものが市販されている周知の樹脂である。このようなポリエステルポリオールの水酸基をアルキルエステル基末端に置換したものも使用することができる。
Method (4) Method of reacting a polyester polyol having a terminal hydroxyl group with a compound having both a carboxyl group and an alkyl ester group. Is a well-known resin on the market. A polyester polyol having a hydroxyl group substituted with an alkyl ester group terminal can also be used.
すなわち、下記反応によって、末端水酸基をアルキルエステル基に変換することができる。 That is, the terminal hydroxyl group can be converted into an alkyl ester group by the following reaction.
Figure JPOXMLDOC01-appb-C000025
Figure JPOXMLDOC01-appb-C000025
このような反応に使用する原料ポリエステル樹脂としては特に限定されず、例えば、上述した各種のポリカルボン酸、ポリオールを原料とする任意のポリエステル樹脂を使用することができる。ポリエステル樹脂としては市販のものを使用することもできる。市販のポリエステル樹脂としては特に限定されず、例えば、クラレポリオールF-510、クラレポリオールF-1010、クラレポリオールF-2010、クラレポリオールF-3010(株式会社クラレ製)、ベッコライト46-118、ベッコライト46-119、ベッコライト54-707、ベッコライトM-6205-50、ベッコライトM-6401-52、ベッコライトM-6402-50(DIC株式会社製)、アデカニューエースNS-2400、アデカニューエースYT-101、アデカニューエースF7-67、アデカニューエース#50、アデカニューエースF1212-29、アデカニューエースYG-108、アデカニューエースV14-90、アデカニューエースY65-55(株式会社ADEKA製)、テスラック2455、テスラック2459、テスラック2460、テスラック2461、テスラック2462、テスラック2464、テスラック2469、テスラック2471(日立化成株式会社製)等を挙げることができる。 The raw material polyester resin used for such a reaction is not particularly limited, and for example, any polyester resin using the above-mentioned various polycarboxylic acids and polyols as raw materials can be used. A commercially available polyester resin can also be used. The commercially available polyester resin is not particularly limited, and for example, Claret polyol F-510, Claret polyol F-1010, Claret polyol F-1010, Claret polyol F-3010 (manufactured by Claret Co., Ltd.), Beckolite 46-118, Becko. Light 46-119, Becko Light 54-707, Becko Light M-6205-50, Becko Light M-6401-52, Becko Light M-6402-50 (manufactured by DIC Co., Ltd.), Adeka New Ace NS-2400, Adeka New Ace YT-101, Adeka New Ace F7-67, Adeka New Ace # 50, Adeka New Ace F1212-29, Adeka New Ace YG-108, Adeka New Ace V14-90, Adeka New Ace Y65-55 (manufactured by ADEKA Corporation) ), Tesslac 2455, Tessrack 2459, Tessrack 2460, Tessrack 2461, Tessrack 2462, Tessrack 2464, Tessrack 2469, Tessrack 2471 (manufactured by Hitachi Chemical Co., Ltd.) and the like.
上記反応に使用するカルボキシル基とアルキルエステル基の両方を有する化合物としては、特に限定されるものではないが、上記方法(1)において詳述した一般式(12)で表される化合物を使用することができる。 The compound having both a carboxyl group and an alkyl ester group used in the above reaction is not particularly limited, but a compound represented by the general formula (12) detailed in the above method (1) is used. be able to.
上記方法(4)によって得られたポリエステル樹脂は、上述した方法(2)によって得られたポリエステル樹脂と同様、末端に、 The polyester resin obtained by the above method (4) has the same terminal as the polyester resin obtained by the above method (2).
Figure JPOXMLDOC01-appb-C000026
Xは炭素数50以下のアルキル基。
Yは、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
で表される構造を少なくとも1有するポリエステル樹脂である。
Figure JPOXMLDOC01-appb-C000026
RX is an alkyl group having 50 or less carbon atoms.
RY is an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom in a part thereof).
It is a polyester resin having at least one structure represented by.
本発明の熱硬化性樹脂組成物においては、上述したポリエステル樹脂に加えて、アルキルエステルを有する化合物(F)及び/又はポリオール化合物(D)を併用するものとすることができる。そして、樹脂組成物全体として、アルキルエステル基と水酸基を有するものとする必要がある。なお、アルキルエステル基と水酸基の両方を有する化合物も併用することができる。
このようなアルキル基を有する化合物(F)として使用することができる化合物を以下に例示する。
In the thermosetting resin composition of the present invention, in addition to the polyester resin described above, the compound (F) having an alkyl ester and / or the polyol compound (D) can be used in combination. The resin composition as a whole needs to have an alkyl ester group and a hydroxyl group. A compound having both an alkyl ester group and a hydroxyl group can also be used in combination.
The compounds that can be used as the compound (F) having such an alkyl group are exemplified below.
(F-1)活性メチレン基を有する化合物の誘導体として得られる化合物下記一般式(31)で表される活性メチレン基を有する化合物は、活性メチレン基の反応によって、各種化合物(例えば、ビニル基を有する化合物、ハロゲン基を有する化合物等)との反応によって、アルキルエステル基を有する化合物を得ることができる。このような反応によって得られた化合物も、本発明の化合物(F)として使用することができる。 (F-1) Compound obtained as a derivative of a compound having an active methylene group The compound having an active methylene group represented by the following general formula (31) can be subjected to various compounds (for example, a vinyl group) by the reaction of the active methylene group. A compound having an alkyl ester group can be obtained by reacting with a compound having a compound, a compound having a halogen group, or the like). The compound obtained by such a reaction can also be used as the compound (F) of the present invention.
Figure JPOXMLDOC01-appb-C000027
Figure JPOXMLDOC01-appb-C000027
(式中、Rは1級又は2級のアルキル基を表す。Yは、OR基又は炭素数5以下の炭化水素基を表す。なお1分子中に2のRが存在する場合、これらのRは同一であっても相違するものであってもよい。) (In the formula, R 1 represents a primary or secondary alkyl group. Y represents an OR 1 group or a hydrocarbon group having 5 or less carbon atoms. When 2 R 1 is present in one molecule, it represents. these R 1 may be one which differs even in the same.)
上記Rはその構造を特に限定されるものではないが、メチル基、エチル基、ベンジル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基等の、公知のアルキル基を有するものを使用することができる。 The structure of R 1 is not particularly limited, but known components such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group and a sec-butyl group are known. Those having an alkyl group can be used.
このような活性メチレン基を有する化合物として具体的には、マロン酸エステル及びアセト酢酸エステル等を挙げることができる。これらの化合物をビニル化合物やハロゲン基含有化合物と反応させて得られた化合物を使用することができる。以下、これらについてそれぞれ説明する。 Specific examples of the compound having such an active methylene group include malonic acid ester and acetoacetic ester. A compound obtained by reacting these compounds with a vinyl compound or a halogen group-containing compound can be used. Each of these will be described below.
(F-1-1)活性メチレン基を有する化合物とビニル基含有化合物との反応によって得られた化合物活性メチレン基を有する化合物は、マイケル付加反応によって二重結合に付加することができる。このような活性メチレン基を有する化合物による一般的なマイケル付加反応を下記式(32)で示す。 (F-1-1) Compound obtained by reacting a compound having an active methylene group with a vinyl group-containing compound A compound having an active methylene group can be added to a double bond by a Michael addition reaction. A general Michael addition reaction with such a compound having an active methylene group is represented by the following formula (32).
Figure JPOXMLDOC01-appb-C000028
Figure JPOXMLDOC01-appb-C000028
上記反応においては、活性メチレン基の2つの水素の両方がマイケル反応を生じることによって、下記一般式(32-1)で表される化合物を得ることもできる。 In the above reaction, a compound represented by the following general formula (32-1) can also be obtained by causing a Michael reaction in both of the two hydrogens of the active methylene group.
Figure JPOXMLDOC01-appb-C000029
Figure JPOXMLDOC01-appb-C000029
このような反応によって得られた化合物は、一般式(32)で表される構造及び/又は一般式(32-1)で表される構造を有するものであり、これは2以上のアルキルエステル基を有する化合物であることから、本発明の目的において特に好適に使用することができる。 The compound obtained by such a reaction has a structure represented by the general formula (32) and / or a structure represented by the general formula (32-1), which has two or more alkyl ester groups. Since it is a compound having, it can be particularly preferably used for the purpose of the present invention.
特に、上記一般式のビニル化合物として、(メタ)アクリル酸又はその誘導体を使用した場合は、 In particular, when (meth) acrylic acid or a derivative thereof is used as the vinyl compound of the above general formula,
Figure JPOXMLDOC01-appb-C000030
Figure JPOXMLDOC01-appb-C000030
との反応を生じることとなる。上記一般式中、Rは、炭素数50以下の1級又は2級アルキル基を示す。Rは、水素又はメチル基を示す。R16は、特に限定されず、目的に応じて任意の官能基とすることができる。 Will cause a reaction with. In the above general formula, R 1 represents a primary or secondary alkyl group having 50 or less carbon atoms. R 2 represents a hydrogen or methyl group. R 16 is not particularly limited and may be any functional group depending on the purpose.
上記反応においては、活性メチレン基の2つの水素の両方がマイケル反応を生じることによって、下記一般式(34)で表される化合物を得ることもできる。 In the above reaction, a compound represented by the following general formula (34) can also be obtained by causing a Michael reaction in both of the two hydrogens of the active methylene group.
Figure JPOXMLDOC01-appb-C000031
Figure JPOXMLDOC01-appb-C000031
上記一般式(34)で表される化合物は、原料の配合において(メタ)アクリル酸エステルと活性メチレン化合物とのモル比を調製することによって得ることができる。更に、これらのモル比を調製することで、上記一般式(33)で表される化合物と上記一般式(34)で表される化合物との混合物として得ることもできる。このような反応によって得られたエステル化合物は、 The compound represented by the general formula (34) can be obtained by adjusting the molar ratio of the (meth) acrylic acid ester to the active methylene compound in the formulation of the raw materials. Further, by preparing these molar ratios, it can also be obtained as a mixture of the compound represented by the general formula (33) and the compound represented by the general formula (34). The ester compound obtained by such a reaction is
Figure JPOXMLDOC01-appb-C000032
Figure JPOXMLDOC01-appb-C000032
の構造で表される構成単位を分子中に有することとなる。 The molecule has a structural unit represented by the structure of.
上述した反応において、原料として、2以上の不飽和結合を有するアクリル酸誘導体を使用することで、上述した一般式で表される構造(35)及び/又は(36)で表される構造を分子中に2以上有するエステル化合物とすることもできる。すなわち、当該官能基を有する、 In the above-mentioned reaction, by using an acrylic acid derivative having two or more unsaturated bonds as a raw material, the structure represented by the above-mentioned general formula (35) and / or the structure represented by (36) can be molecularly formed. It can also be an ester compound having two or more in it. That is, it has the functional group.
Figure JPOXMLDOC01-appb-C000033
Figure JPOXMLDOC01-appb-C000033
の一般式で表される構造を有する化合物を本発明において好適に使用することができる。このような化合物は、エステル交換反応性が高く、多くのCOOR基を分子中に有するために良好な硬化性を得ることができる点で好ましいものである。上記一般式におけるn,nは、2~12であることが最も好ましい。また、L,M,Cは、当該化合物の分子量が3000以下となるような構造であれば特に限定されず、水酸基、エステル基、エーテル基、等の任意の官能基を有していてもよい炭化水素基を表す。 A compound having a structure represented by the general formula of can be preferably used in the present invention. Such a compound is preferable in that it has high transesterification reactivity and has many COOR groups in the molecule, so that good curability can be obtained. Most preferably, n 3 and n 4 in the above general formula are 2 to 12. Further, L, M, and C are not particularly limited as long as they have a structure such that the molecular weight of the compound is 3000 or less, and may have any functional group such as a hydroxyl group, an ester group, an ether group, and the like. Represents a hydrocarbon group.
また、上記「(F-1-1)活性メチレン基を有する化合物とビニル基含有化合物との反応によって得られた化合物」は、一分子中に2以上の不飽和結合を有する化合物を原料とするものを使用し、上記一般式(10)で表される構造及び/又は一般式(11)で表される構造を一分子中に2以上有するものであってもよい。 Further, the above-mentioned "compound obtained by the reaction of a compound having a (F-1-1) active methylene group and a compound containing a vinyl group" is made from a compound having two or more unsaturated bonds in one molecule. A compound may be used and may have two or more structures represented by the above general formula (10) and / or a structure represented by the general formula (11) in one molecule.
活性メチレン基を有する化合物エステルに由来する構造を有する化合物は、多く知られているが、上記構造を有する化合物は、マロン酸エステルまたはアセト酢酸エステルとビニル基の付加反応が進行し易く、合成が容易であり、出発原料を選ぶことでエステル基の数を調整できるため、硬化性能や硬化後の樹脂の性能を容易に調整できるという点で特に好ましい。具体的には、マロン酸ジメチル、マロン酸ジエチル、マロン酸ジn-ブチル、アセト酢酸メチル、アセト酢酸エチル等を好適に使用することができる。 Many compounds having a structure derived from a compound ester having an active methylene group are known, but the compound having the above structure is liable to undergo an addition reaction between a malonic acid ester or an acetoacetic ester and a vinyl group, and can be synthesized. It is easy, and the number of ester groups can be adjusted by selecting the starting material, which is particularly preferable in that the curing performance and the performance of the cured resin can be easily adjusted. Specifically, dimethyl malonate, diethyl malonate, din-butyl malonate, methyl acetoacetate, ethyl acetoacetate and the like can be preferably used.
このような化合物は、各種の1以上の不飽和結合を有する(メタ)アクリル酸誘導体を原料として、活性メチレン基を有する化合物とのマイケル付加反応を行うことで得られるものである。上記「1以上の不飽和結合を有する(メタ)アクリル酸誘導体」としては特に限定されるものではないが、例えば、以下のようなものを挙げることができる。 Such a compound is obtained by carrying out a Michael addition reaction with a compound having an active methylene group using various (meth) acrylic acid derivatives having one or more unsaturated bonds as raw materials. The above-mentioned "(meth) acrylic acid derivative having one or more unsaturated bonds" is not particularly limited, and examples thereof include the following.
官能基数1の(メタ)アクリレートの例は、メチル(メタ)アクリレート、エチル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、iso-ブチル(メタ)アクリレート、sec-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート等を挙げることができる。 Examples of (meth) acrylates with 1 functional group are methyl (meth) acrylates, ethyl (meth) acrylates, isopropyl (meth) acrylates, n-butyl (meth) acrylates, iso-butyl (meth) acrylates, sec-butyl ( Examples thereof include meta) acrylate and t-butyl (meth) acrylate.
官能基数2の(メタ)アクリレートの例は、1,4-ブタンジオールジ(メタ)アクリレート、1,3-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,10-デカンジオールジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、ジメチロールートリシクロデカンジ(メタ)アクリレート(DCP-A)、ビスフェノールAのEO付加物ジアクリレート(共栄社化学社製;ライトアクリレートBP-4EA、BP-10EA)ビスフェノールAのPO付加物ジアクリレート(共栄社化学社製;BP-4PA、BP-10PA等)を含む。なかでも、ビスフェノールAのPO付加物ジアクリレート(共栄社化学社製;BP-4PA)、ジメチロールートリシクロデカンジ(メタ)アクリレート(DCP-A)等を好ましく用いることができる。 Examples of (meth) acrylates having 2 functional groups are 1,4-butanediol di (meth) acrylates, 1,3-butanediol di (meth) acrylates, 1,6-hexanediol di (meth) acrylates, and ethylene glycols. Di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, polypropylene glycol Di (meth) acrylate, neopentyl glycol di (meth) acrylate, hydroxypivalate neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate , 1,10-decanediol di (meth) acrylate, glycerin di (meth) acrylate, dimethylol-tricyclodecanedi (meth) acrylate (DCP-A), EO adduct diacrylate of bisphenol A (manufactured by Kyoeisha Chemical Co., Ltd.) Light acrylate BP-4EA, BP-10EA) Includes PO adduct diacrylate of bisphenol A (manufactured by Kyoeisha Chemical Co., Ltd .; BP-4PA, BP-10PA, etc.). Among them, PO adduct diacrylate of bisphenol A (manufactured by Kyoeisha Chemical Co., Ltd .; BP-4PA), dimethylol-tricyclodecandi (meth) acrylate (DCP-A) and the like can be preferably used.
官能基数3の(メタ)アクリレートの例は、トリメチロールメタントリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパンエチレンオキサイド変性トリ(メタ)アクリレート、トリメチロールプロパンプロピレンオキサイド変性トリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、グリセリンプロポキシトリ(メタ)アクリレート、トリス(2-(メタ)アクリロイルオキシエチル)イソシアヌレート等を含む。なかでも、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリメタクリレート等を好ましく用いることができる。 Examples of (meth) acrylates having 3 functional groups include trimethylolmethane tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane ethylene oxide-modified tri (meth) acrylate, and trimethylolpropane propylene oxide-modified tri (meth) acrylate. Includes meth) acrylate, pentaerythritol tri (meth) acrylate, glycerin propoxytri (meth) acrylate, tris (2- (meth) acryloyloxyethyl) isocyanurate and the like. Among them, trimethylolpropane trimethacrylate, pentaerythritol trimethacrylate and the like can be preferably used.
官能基数4の(メタ)アクリレートの例は、ジペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールエチレンオキサイド変性テトラ(メタ)アクリレート、ペンタエリスリトールプロピレンオキサイド変性テトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等を含む。なかでも、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート等を好ましく用いることができる。 Examples of (meth) acrylates having 4 functional groups are dipentaerythritol tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, pentaerythritol ethylene oxide-modified tetra (meth) acrylate, and pentaerythritol propylene oxide-modified tetra (meth) acrylate. , Ditrimethylolpropane tetra (meth) acrylate and the like. Among them, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate and the like can be preferably used.
官能基数5以上の(メタ)アクリレートの例は、ジペンタエリスリトールペンタ(メタ)アクリレート、ジトリメチロールプロパンペンタ(メタ)アクリレート、プロピオン酸変性ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジトリメチロールプロパンヘキサ(メタ)アクリレート、ジペンタエリスリトールのカプロラクトン変性物のヘキサ(メタ)アクリレートなど多官能性(メタ)アクリレートが挙げられる。 Examples of (meth) acrylates having 5 or more functional groups are dipentaerythritol penta (meth) acrylate, ditrimethylolpropane penta (meth) acrylate, propionic acid-modified dipentaerythritol penta (meth) acrylate, and dipentaerythritol hexa (meth). Examples thereof include polyfunctional (meth) acrylates such as acrylates, ditrimethylolpropane hexa (meth) acrylates, and hexa (meth) acrylates of caprolactone modified products of dipentaerythritol.
(F-1-2)活性メチレン基を有する化合物とハロゲン含有化合物との反応によって得られた化合物これによって得られた化合物もまた、本発明において好適に使用することができる。特に、エステル基のカルボニル炭素が直接ハロゲン化された化合物を挙げることができる。ハロゲンとしては特に限定されず、塩素、臭素、ヨウ素等を挙げることができる。このような化合物としては、以下の一般式(39)で表される反応式によって得られる化合物を挙げることができる。 (F-1-2) Compound obtained by reacting a compound having an active methylene group with a halogen-containing compound The compound obtained thereby can also be suitably used in the present invention. In particular, a compound in which the carbonyl carbon of the ester group is directly halogenated can be mentioned. The halogen is not particularly limited, and examples thereof include chlorine, bromine, and iodine. Examples of such a compound include compounds obtained by the reaction formula represented by the following general formula (39).
Figure JPOXMLDOC01-appb-C000034
、Rは炭素数50以下の1級又は2級アルキル基(RとRは同一でも良い)、Wは炭素数5以下の炭化水素基又は-OR基、Zはハロゲン、nは1又は2
Figure JPOXMLDOC01-appb-C000034
R 1 and R 2 are primary or secondary alkyl groups having 50 or less carbon atoms (R 1 and R 2 may be the same), W is a hydrocarbon group or -OR 1 group having 5 or less carbon atoms, and Z is a halogen. n is 1 or 2
上述したような化合物(F-1)に該当する化合物の具体例を以下に示す。 Specific examples of the compound corresponding to the compound (F-1) as described above are shown below.
Figure JPOXMLDOC01-appb-C000035
Figure JPOXMLDOC01-appb-C000035
Figure JPOXMLDOC01-appb-C000036
Figure JPOXMLDOC01-appb-I000037
Figure JPOXMLDOC01-appb-C000036
Figure JPOXMLDOC01-appb-I000037
式中Rは同一または異なる1級又は2級アルキル基を表す。nは1から10を表す。 In the formula, R represents the same or different primary or secondary alkyl group. n 5 represents 1 to 10.
上記化合物(F-1)は、架橋点となる1級又は2級のアルキルエステルが分子中に3以上存在するものであることが好ましい。すなわち、分子中のアルキルエステル基の数が多いほど、硬化後の樹脂の架橋密度が高いものとなるため、硬化物の硬度が良好となり、優れた物性の硬化物が得られる点で好ましい。1級又は2級のアルキルエステルは、分子中に5以上あることがより好ましい。 The compound (F-1) preferably contains 3 or more primary or secondary alkyl esters serving as cross-linking points in the molecule. That is, the larger the number of alkyl ester groups in the molecule, the higher the crosslink density of the cured resin, which is preferable in that the hardness of the cured product becomes good and the cured product having excellent physical properties can be obtained. It is more preferable that the primary or secondary alkyl ester is 5 or more in the molecule.
(F-2)多官能カルボン酸のアルキルエステル化物
多官能カルボン酸と、アルコールとの反応によって得られる化合物も本発明のアルキルエステル基を有する化合物として使用することができる。このような反応は、下記一般式で表すことができる。
(F-2) Alkyl esterified product of polyfunctional carboxylic acid A compound obtained by reacting a polyfunctional carboxylic acid with an alcohol can also be used as a compound having an alkyl ester group of the present invention. Such a reaction can be expressed by the following general formula.
Figure JPOXMLDOC01-appb-C000038
Figure JPOXMLDOC01-appb-C000038
なお、同様の反応をカルボン酸誘導体に対して行うことで得られたアルキルエステル基を有する化合物も同様に本発明の目的に使用することができる。 A compound having an alkyl ester group obtained by performing the same reaction on a carboxylic acid derivative can also be used for the purpose of the present invention.
各種の多官能カルボン酸は、ポリエステル原料、ポリアミド原料、中和剤、合成原料その他の多くの用途において幅広く安価に提供される汎用原料である。このような多官能カルボン酸を公知の方法によってアルキルエステル化した化合物も本発明において使用することができる。 Various polyfunctional carboxylic acids are general-purpose raw materials that are widely and inexpensively provided in many applications such as polyester raw materials, polyamide raw materials, neutralizers, synthetic raw materials and the like. A compound obtained by alkyl esterifying such a polyfunctional carboxylic acid by a known method can also be used in the present invention.
このような化合物をアルキルエステル基を有する化合物として使用すると、公知の方法で安価にエステル化することができ、比較的低分子量で多価エステル基を導入することができる。また、エステル化することで有機溶剤への相溶性が良くなり好適に使用することができるという点で好ましい。 When such a compound is used as a compound having an alkyl ester group, it can be esterified at low cost by a known method, and a multivalent ester group can be introduced with a relatively low molecular weight. Further, esterification is preferable in that the compatibility with the organic solvent is improved and the product can be suitably used.
ここで使用する多官能カルボン酸としては特に限定されず、例えば、炭素数が50以下のものを使用することができる。
より具体的には、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ブラシル酸、オクタデカン二酸、クエン酸、ブタンテトラカルボン酸等の脂肪族多価カルボン酸;
1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸、4-シクロヘキセン-1,2-ジカルボン酸、3-メチル-1,2-シクロヘキサンジカルボン酸、4-メチル-1,2-シクロヘキサンジカルボン酸、1,2,4-シクロヘキサントリカルボン酸、1,3,5-シクロヘキサントリカルボン酸等の脂環族多価カルボン酸;
フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸、4,4’-ビフェニルジカルボン酸、トリメリット酸、ピロメリット酸等の芳香族多価カルボン酸;
乳酸、3-ヒドロキシブタン酸、3-ヒドロキシ-4-エトキシ安息香酸等のヒドロキシカルボン酸;
等を挙げることができる。
The polyfunctional carboxylic acid used here is not particularly limited, and for example, one having 50 or less carbon atoms can be used.
More specifically, malonic acid, succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brushic acid, octadecanedioic acid, citric acid, butanetetra. An aliphatic polyvalent carboxylic acid such as a carboxylic acid;
1,2-Cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, 3-methyl-1,2-cyclohexanedicarboxylic acid, 4-methyl An alicyclic polyvalent carboxylic acid such as -1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, 1,3,5-cyclohexanetricarboxylic acid;
Aromatic polyvalent carboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic acid, trimellitic acid, pyromellitic acid;
Hydroxycarboxylic acids such as lactic acid, 3-hydroxybutanoic acid, 3-hydroxy-4-ethoxybenzoic acid;
And so on.
本発明においては、上述した多官能カルボン酸のアルキルエステル化の方法は特に限定されるものではなく、アルコールとの脱水縮合等の公知の方法を適用することができる。また、多官能カルボン酸の誘導体をアルキルエステル化する方法も挙げることができる。 In the present invention, the above-mentioned method for alkyl esterifying a polyfunctional carboxylic acid is not particularly limited, and a known method such as dehydration condensation with an alcohol can be applied. Further, a method of alkyl esterifying a derivative of a polyfunctional carboxylic acid can also be mentioned.
上記多官能カルボン酸のアルキルエステル化物は、分子量が10,000以下であることが好ましい。このようなものとすることで、分子が動きやすく硬化が進行する点で好ましいものである。分子量は6,000以下、4000以下、2000以下といった、より低分子量のものとすることもできる。 The alkyl esterified product of the polyfunctional carboxylic acid preferably has a molecular weight of 10,000 or less. Such a setting is preferable in that the molecules are easy to move and the curing proceeds. The molecular weight may be lower, such as 6,000 or less, 4000 or less, and 2000 or less.
(F-3)下記一般式(41)で表される構造のアルキルエステル基を有する化合物(F-3) A compound having an alkyl ester group having a structure represented by the following general formula (41).
Figure JPOXMLDOC01-appb-C000039
Figure JPOXMLDOC01-appb-C000039
n=0~20
は、炭素数50以下のアルキル基。
は、水素又は炭素数10以下のアルキル基。
上記構造は、上述した
n = 0 to 20
R 1 is an alkyl group having 50 or less carbon atoms.
R 3 is hydrogen or an alkyl group having 10 or less carbon atoms.
The above structure is described above.
一般式(41)の構造について
上記一般式(41)の構造は、α置換カルボン酸エステル骨格を基本とするものである。
一般式(41)において、nは0~20である。
nの下限は、1であることがより好ましい。nの上限は5であることがより好ましい。
更に、上記一般式(41)においてnの値が異なる複数の成分の混合物であってもよい。この場合nの平均値navは、0~5であることが好ましい。navの下限は、1であることがより好ましい。navの上限は3であることがより好ましい。navの測定は、NMR分析によって行うことができる。さらに、nの値についてもNMR分析によって測定することができる。
About the structure of the general formula (41) The structure of the general formula (41) is based on the α-substituted carboxylic acid ester skeleton.
In the general formula (41), n is 0 to 20.
The lower limit of n is more preferably 1. The upper limit of n is more preferably 5.
Further, it may be a mixture of a plurality of components having different values of n in the above general formula (41). In this case, the average value nav of n is preferably 0 to 5. The lower limit of nav is more preferably 1. The upper limit of nav is more preferably 3. The measurement of nav can be performed by NMR analysis. Furthermore, the value of n can also be measured by NMR analysis.
nは、0であってもよいが、0を超える値であるほうが、より反応性が高い熱硬化性樹脂組成物を得ることができる点で好ましい。
すなわち、nが1以上であるほうが、より低い温度での硬化を図ることができ、これによって本発明の効果をより好適に発揮することができる。
より具体的には、n=0の場合には、120℃での熱硬化を行うことができ、n=1以上であると、100℃での熱硬化を行うことができる。
n may be 0, but a value exceeding 0 is preferable in that a thermosetting resin composition having higher reactivity can be obtained.
That is, when n is 1 or more, curing at a lower temperature can be achieved, and thereby the effect of the present invention can be more preferably exhibited.
More specifically, when n = 0, thermosetting at 120 ° C. can be performed, and when n = 1 or more, thermosetting at 100 ° C. can be performed.
上記一般式(41)において、Rとしては炭素数50以下の任意のアルキル基を使用することができ、1級、2級、3級のいずれであってもよい。 In the above general formula (41), any alkyl group having 50 or less carbon atoms can be used as R 1, and it may be any of primary, secondary and tertiary.
上記アルキルエステル基におけるアルキル基(すなわち、上記一般式におけるR)は、炭素数が50以下のアルキル基であるが、より好ましくは炭素数1~20の範囲内であり、更に好ましくは、1~10の範囲内であり、更に好ましくは、1~6の範囲内である。最も好ましくは、1~4の範囲内である。このような範囲内とすることで、硬化反応を好適に進行させることができる点で好ましいものである。 The alkyl group in the above alkyl ester group (that is, R 1 in the above general formula) is an alkyl group having 50 or less carbon atoms, more preferably in the range of 1 to 20 carbon atoms, and further preferably 1 It is in the range of 10 to 10, and more preferably in the range of 1 to 6. Most preferably, it is in the range of 1 to 4. Within such a range, the curing reaction can be suitably proceeded, which is preferable.
上記アルキル基として具体的には、例えば、メチル基、エチル基、ベンジル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、t-ブチル基等の、公知のアルキル基を有するものを使用することができる。 Specific examples of the alkyl group include known examples such as a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group and a t-butyl group. Those having an alkyl group can be used.
上記一般式(41)におけるRは、水素又は炭素数10以下のアルキル基である。当該アルキル基は、特に限定されるものではないが、水素、メチル基、エチル基、ベンジル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、t-ブチル基等の任意のアルキル基とすることができる。なかでも、水素、メチル基であることが特に好ましい。 R 3 in the above general formula (41) is hydrogen or an alkyl group having 10 or less carbon atoms. The alkyl group is not particularly limited, but is hydrogen, methyl group, ethyl group, benzyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group. It can be any alkyl group such as. Of these, hydrogen and methyl groups are particularly preferable.
上記官能基(41)を有する化合物は、上記一般式(41)で表される構造に対応した下記一般式(42) The compound having the functional group (41) has the following general formula (42) corresponding to the structure represented by the general formula (41).
Figure JPOXMLDOC01-appb-C000040
Figure JPOXMLDOC01-appb-C000040
(Vは、ハロゲン、水酸基を表す)
の構造を有するカルボニル基のα位に活性基Vが導入されたエステル化合物を、カルボン酸又はカルボン酸塩と反応させることで得ることができる。これを一般式で表すと以下のようになる。
(V represents halogen and hydroxyl group)
It can be obtained by reacting an ester compound in which an active group V is introduced at the α-position of a carbonyl group having the above structure with a carboxylic acid or a carboxylic acid salt. This can be expressed by a general formula as follows.
Figure JPOXMLDOC01-appb-C000041
Figure JPOXMLDOC01-appb-C000041
上記一般式において、一般式(43)で表される原料として使用することができる化合物は、上述した反応を生じることができるカルボン酸又はカルボン酸誘導体であれば特に限定されない。カルボン酸誘導体としては、YがOM(カルボン酸塩)、OC=OR(酸無水物)、Cl(酸塩化物)等を挙げることができる。上記Y=OMのカルボン酸塩である場合、カルボン酸塩としてはナトリウム塩、カリウム塩、アミン塩、亜鉛塩等を挙げることができる。 In the above general formula, the compound that can be used as a raw material represented by the general formula (43) is not particularly limited as long as it is a carboxylic acid or a carboxylic acid derivative capable of causing the above-mentioned reaction. Examples of the carboxylic acid derivative include OM (carboxylate) for Y, OC = OR (acid anhydride), Cl (acid chloride) and the like. In the case of the above-mentioned Y = OM carboxylate, examples of the carboxylate include sodium salt, potassium salt, amine salt, zinc salt and the like.
上記一般式(43)で表される化合物としては、目的とする一般式(41)で表される構造(a)に対応した骨格を有する化合物とすることができる。 The compound represented by the general formula (43) can be a compound having a skeleton corresponding to the target structure (a) represented by the general formula (41).
また、上記一般式(42)で表される化合物は、その製造方法を特に限定されるものではない。上記一般式(4)で表される化合物のうち、n=0の化合物は、α位にXで表される活性基を有する化合物であり、各種αヒドロキシ酸、αハロゲン化カルボン酸を挙げることができる。具体的には、クロロ酢酸メチル、クロロ酢酸エチル、ブロモ酢酸メチル、ブロモ酢酸エチル、ブロモ酢酸t-ブチル、2-クロロプロピオン酸メチル、グリコール酸メチル、乳酸メチル、乳酸エチル、乳酸ブチル等を挙げることができる。 The production method of the compound represented by the general formula (42) is not particularly limited. Among the compounds represented by the above general formula (4), the compound of n = 0 is a compound having an active group represented by X 2 in α-position, exemplified various α-hydroxy acids, the α halogenated carboxylic acid be able to. Specific examples thereof include methyl chloroacetate, ethyl chloroacetate, methyl bromoacetate, ethyl bromoacetate, t-butyl bromoacetate, methyl 2-chloropropionate, methyl glycolate, methyl lactate, ethyl lactate, butyl lactate and the like. Can be done.
上記一般式(42)で表される化合物のうち、n=1以上の化合物については、以下にその製造方法の一例を示す。
なお、以下に示す内容は製造方法の一例であり、本発明においては以下の製造方法によって得られた化合物に限定されるものではない。
Among the compounds represented by the general formula (42), for compounds having n = 1 or more, an example of the production method thereof is shown below.
The contents shown below are examples of the production method, and the present invention is not limited to the compounds obtained by the following production methods.
例えば、α位にハロゲンを有するカルボン酸、その塩又はその誘導体と、α位にハロゲン又は水酸基を有するカルボン酸アルキルエステルとの反応によって得ることができる。これを一般式で表すと、下記のようなものとなる。 For example, it can be obtained by reacting a carboxylic acid having a halogen at the α-position, a salt thereof or a derivative thereof with a carboxylic acid alkyl ester having a halogen or a hydroxyl group at the α-position. This can be expressed by a general formula as follows.
Figure JPOXMLDOC01-appb-C000042
Figure JPOXMLDOC01-appb-C000042
α位にハロゲンを有するカルボン酸、その塩又はその誘導体としては、カルボン酸のアルカリ金属塩(カリウム塩、ナトリウム塩等)、酸無水物、酸クロライド等を挙げることができる。上記一般式(44)であらわされる化合物として具体的には、クロロ酢酸ナトリウム等を使用することができる。 Examples of the carboxylic acid having a halogen at the α-position, a salt thereof or a derivative thereof include alkali metal salts of carboxylic acids (potassium salt, sodium salt, etc.), acid anhydrides, acid chlorides and the like. Specifically, sodium chloroacetate or the like can be used as the compound represented by the general formula (44).
α位にハロゲン又は水酸基を有するカルボン酸アルキルエステルとしては、クロロ酢酸、ブロモ酢酸、乳酸、等のα置換カルボン酸化合物のアルキルエステルを挙げることができる。上記アルキルエステルのアルキル基は特に限定されず、炭素数1~50のアルキル基であればよい。
このようなアルキル基は、1~3級のいずれであってもよく、具体的にはメチル基、エチル基、ベンジル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、t-ブチル基等を挙げることができる。
Examples of the carboxylic acid alkyl ester having a halogen or a hydroxyl group at the α-position include alkyl esters of α-substituted carboxylic acid compounds such as chloroacetic acid, bromoacetic acid and lactic acid. The alkyl group of the above alkyl ester is not particularly limited, and may be any alkyl group having 1 to 50 carbon atoms.
Such an alkyl group may be any of 1st to 3rd grade, and specifically, a methyl group, an ethyl group, a benzyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group and sec-. Butyl group, t-butyl group and the like can be mentioned.
上記反応においては、XとXとを別種のものとすることが好ましい。これらを別種の官能基として反応性が相違するものとし、Xが未反応で残存するよう官能基の組み合わせを選択することが好ましい。具体的には、Xがブロモ基、Xがクロロ基の組み合わせが特に好ましい。 In the above reaction, it is preferable that X 2 and X 3 are of different types. It is preferable to consider these as different types of functional groups and have different reactivity, and select a combination of functional groups so that X 2 remains unreacted. Specifically, a combination of X 2 as a bromo group and X 3 as a chloro group is particularly preferable.
また、上記反応において2種の原料の混合比を調整することで,nの値を調整することができる。上記反応においては、一般に相違するnを有する複数種の化合物の混合物として得られる。上記一般式(44)で表される化合物は精製することで、nが特定の値を有するもののみを使用してもよいし、nの値が相違する複数種の化合物の混合物であってもよい。 Further, the value of n can be adjusted by adjusting the mixing ratio of the two raw materials in the above reaction. In the above reaction, it is generally obtained as a mixture of a plurality of kinds of compounds having different n. By purifying the compound represented by the above general formula (44), only a compound having a specific value of n may be used, or a mixture of a plurality of types of compounds having different values of n may be used. good.
上記一般式(42)で表される化学構造は、上記一般式(42)で表される化合物を、各種カルボン酸化合物と反応させることで形成させることができる。したがって、任意の「カルボン酸基を有する化合物」について、上記一般式(42)で表される化合物を反応させることができ、上記一般式(41)で表される化学構造を有する化合物としては、極めて多くの種類の化合物が考えられる。 The chemical structure represented by the general formula (42) can be formed by reacting the compound represented by the general formula (42) with various carboxylic acid compounds. Therefore, the compound represented by the above general formula (42) can be reacted with any "compound having a carboxylic acid group", and the compound having a chemical structure represented by the above general formula (41) is selected as a compound. There are numerous possible types of compounds.
本発明において、エステル交換反応の反応性が顕著に優れた熱硬化性樹脂組成物が得られるのは、上述した一般式(41)で表される構造に由来すると推測することができることから、上記「カルボン酸基を有する化合物」としては特に限定されるものではなく、任意のものを挙げることができる。 In the present invention, it can be presumed that the thermosetting resin composition having remarkably excellent transesterification reaction is obtained from the structure represented by the above-mentioned general formula (41). The "compound having a carboxylic acid group" is not particularly limited, and any compound can be mentioned.
更に、上記「カルボン酸基を有する化合物」は2以上の官能基を有する化合物であることが好ましい。「2以上の官能基を有する化合物」とは、本発明における架橋反応に関与する官能基を2以上有することを意味し、具体的にはカルボン酸基を2以上有する化合物であってもよいし、更に水酸基を有する化合物、重合性不飽和結合を有する化合物であってもよい。 Further, the above-mentioned "compound having a carboxylic acid group" is preferably a compound having two or more functional groups. The "compound having two or more functional groups" means having two or more functional groups involved in the cross-linking reaction in the present invention, and specifically, a compound having two or more carboxylic acid groups may be used. Further, it may be a compound having a hydroxyl group or a compound having a polymerizable unsaturated bond.
樹脂組成物として使用する場合は、2以上の官能基を有する化合物とすることで架橋反応を生じさせることが好ましいものである。したがって、樹脂組成物において、このような樹脂とするため、上述した一般式(41)で表される官能基を2以上有するか、上記一般式(41)で表される官能基以外の官能基を有する「カルボン酸基を有する化合物」を使用することが好ましい。 When used as a resin composition, it is preferable to use a compound having two or more functional groups to cause a crosslinking reaction. Therefore, in order to obtain such a resin in the resin composition, it has two or more functional groups represented by the above-mentioned general formula (41), or a functional group other than the above-mentioned general formula (41). It is preferable to use a "compound having a carboxylic acid group" having.
上記一般式(41)で表される構造に置換した化合物は、分子量が10000以下であることが好ましい。このようなものとすることで、分子が動きやすく硬化が進行する点で好ましいものである。分子量は6000以下、4000以下、2000以下といった、より低分子量のものとすることもできる。 The compound substituted with the structure represented by the general formula (41) preferably has a molecular weight of 10,000 or less. Such a setting is preferable in that the molecules are easy to move and the curing proceeds. The molecular weight may be lower, such as 6000 or less, 4000 or less, 2000 or less.
なお、このような化合物の一例として、ポリカルボン酸としてクエン酸を使用して、上述した反応を行った場合の化合物の一般構造を以下に示す。 As an example of such a compound, the general structure of the compound when the above-mentioned reaction is carried out using citric acid as a polycarboxylic acid is shown below.
Figure JPOXMLDOC01-appb-C000043
Figure JPOXMLDOC01-appb-C000043
(F-4)一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を2以上有する化合物
一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を有する化合物は、上述したような製造方法によって得ることができる。
このような官能基を2以上有する化合物や、このような官能基及び水酸基を有する化合物は、エステル交換反応を硬化反応とする樹脂組成物の成分として好適に使用することができる。
(F-4) A compound having two or more functional groups represented by the general formula (1) and / or functional groups represented by the general formula (2) Functional groups represented by the general formula (1) and / or general. The compound having a functional group represented by the formula (2) can be obtained by the production method as described above.
A compound having two or more such functional groups and a compound having such a functional group and a hydroxyl group can be suitably used as a component of a resin composition having a transesterification reaction as a curing reaction.
一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を有する化合物は、硬化性樹脂組成物における硬化性官能基として使用するものである。したがって、2以上の官能基を有する化合物であることが好ましい。より具体的には、上記一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を2以上有するものであってもよいし、上述した一般式(1)で表される官能基及び/又は一般式(2)で表される官能基で表される官能基に加えて、更に、水酸基等を有するものであってもよい。 The compound having a functional group represented by the general formula (1) and / or a functional group represented by the general formula (2) is used as a curable functional group in the curable resin composition. Therefore, it is preferable that the compound has two or more functional groups. More specifically, it may have two or more functional groups represented by the above general formula (1) and / or a functional group represented by the general formula (2), or may have two or more functional groups represented by the above general formula (1). ) And / or a functional group represented by the general formula (2), and may further have a hydroxyl group or the like.
上述したように、各種エポキシ化合物に対して、一般式(11)で表される反応又は一般式(14)で表される反応を行うことによって、上記一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を導入することができる。
したがって、公知のエポキシ化合物に対して、上記一般式(1)で表される反応を行うことで得られた化合物も、本発明において使用することができる。
このような反応に使用することができるエポキシ化合物としては、特に限定されるものではないが、例えば、脂肪族系多官能液状エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビフェニル型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールの誘導体エポキシ樹脂、ナフタレン骨格又は脂環式骨格含有ノボラック系エポキシ樹脂等が挙げられ、オキシラン環がグリシジルエーテルであるエポキシ樹脂などを挙げることができる。
上記エポキシ化合物は、1分子中に2以上のエポキシ基を有する化合物であることが好ましい。
As described above, the functional group represented by the general formula (1) is subjected to the reaction represented by the general formula (11) or the reaction represented by the general formula (14) with respect to various epoxy compounds. And / or a functional group represented by the general formula (2) can be introduced.
Therefore, a compound obtained by carrying out a reaction represented by the above general formula (1) with a known epoxy compound can also be used in the present invention.
The epoxy compound that can be used for such a reaction is not particularly limited, and is, for example, an aliphatic polyfunctional liquid epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, or a biphenyl type epoxy. Examples thereof include resins, phenol novolac type epoxy resins, cresol novolac type epoxy resins, bisphenol derivative epoxy resins, naphthalene skeleton or alicyclic skeleton-containing novolak epoxy resins, and epoxy resins having an oxylan ring of glycidyl ether. Can be done.
The epoxy compound is preferably a compound having two or more epoxy groups in one molecule.
更に、上述したようにカルボン酸又はその誘導体に対して一般式(13)で表される反応を行うことによって、エポキシ化合物を得ることができる。
そして、当該エポキシ化合物に対して、上記一般式(11)で表される反応を行うことで、一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を有する化合物を得ることができる。
したがって、各種のポリカルボン酸やヒドロキシカルボン酸に対して上述した反応を行うことによって、このような官能基を2以上有する化合物や、このような官能基及び水酸基を有する化合物を得ることができる。
Further, as described above, an epoxy compound can be obtained by carrying out a reaction represented by the general formula (13) with a carboxylic acid or a derivative thereof.
Then, by carrying out the reaction represented by the above general formula (11) with the epoxy compound, the functional group represented by the general formula (1) and / or the functional group represented by the general formula (2) Can be obtained.
Therefore, by carrying out the above-mentioned reaction with various polycarboxylic acids and hydroxycarboxylic acids, a compound having two or more such functional groups and a compound having such a functional group and a hydroxyl group can be obtained.
上記反応によって一般式(1)で表される官能基及び/又は一般式(2)で表される官能基を有する化合物とする際の原料とすることができるポリカルボン酸としては、特に限定されず例えば、炭素数が50以下のものを使用することができる。
より具体的には、上述した各ポリカルボン酸、ヒドロキシカルボン酸を挙げることができる。また、上記一般式(1)で表される官能基及び/又は一般式(2)で表される官能基は、水酸基を有することから、
ヤシ油脂肪酸、綿実油脂肪酸、麻実油脂肪酸、米ぬか油脂肪酸、魚油脂肪酸、トール油脂肪酸、大豆油脂肪酸、アマニ油脂肪酸、桐油脂肪酸、ナタネ油脂肪酸、ヒマシ油脂肪酸、脱水ヒマシ油脂肪酸、サフラワー油脂肪酸等の脂肪酸;ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸、安息香酸、p-tert-ブチル安息香酸、シクロヘキサン酸、10-フェニルオクタデカン酸等のモノカルボン酸も使用することができる。
The polycarboxylic acid that can be used as a raw material for producing a compound having a functional group represented by the general formula (1) and / or a functional group represented by the general formula (2) by the above reaction is particularly limited. For example, those having 50 or less carbon atoms can be used.
More specifically, the above-mentioned polycarboxylic acids and hydroxycarboxylic acids can be mentioned. Further, since the functional group represented by the general formula (1) and / or the functional group represented by the general formula (2) has a hydroxyl group,
Palm oil fatty acid, cotton seed oil fatty acid, hemp seed oil fatty acid, rice bran oil fatty acid, fish oil fatty acid, tall oil fatty acid, soybean oil fatty acid, flaxseed oil fatty acid, tung oil fatty acid, rapeseed oil fatty acid, castor oil fatty acid, dehydrated castor oil fatty acid, safflower oil fatty acid Fatty acids such as: lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, benzoic acid, p-tert-butyl benzoic acid, cyclohexanoic acid, 10-phenyloctadecanoic acid and other monocarboxylic acids. Can be used.
このような化合物の具定例として、例えば、以下に表すような構造を有する化合物を挙げることができる。 As a specific example of such a compound, for example, a compound having a structure as shown below can be mentioned.
Figure JPOXMLDOC01-appb-C000044
Figure JPOXMLDOC01-appb-C000044
ポリオール化合物(D)としては、以下の化合物を使用することができる。
(D-1)低分子量ポリオール
分子中に少なくとも2個の水酸基を有する化合物として低分子量ポリオール(具体的には分子量2,000以下)は、本発明において使用することができる。
上記低分子量ポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリメチレングリコール、テトラエチレングリコール、トリエチレングリコール、ジプロピレングリコール、1,4-ブタンジオール、1,3-ブタンジオール、2,3-ブタンジオール、1,2-ブタンジオール、2-メチル-1,3-プロパンジオール、3-メチル-1,2-ブタンジオール、1,1,1-トリメチロールプロパン、2-ブチル-2-エチル-1,3-プロパンジオール、1,2-ペンタンジオール、1,5-ペンタンジオール、1,4-ペンタンジオール、2,4-ペンタンジオール、2,3-ジメチルトリメチレングリコール、テトラメチレングリコール、3-メチル-4,3-ペンタンジオール、3-メチル-1,5-ペンタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、1,6-ヘキサンジオール、1,5-ヘキサンジオール、1,4-ヘキサンジオール、2,5-ヘキサンジオール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、トリシクロデカンジメタノール、ヒドロキシピバリン酸ネオペンチルグリコールエステル、水添ビスフェノールA、水添ビスフェノールF、ジメチロールプロピオン酸等の2価アルコール;上記2価アルコールにε-カプロラクトン等のラクトン化合物を付加したポリラクトンジオール;ビス(ヒドロキシエチル)テレフタレート等のエステルジオール化合物;ビスフェノールAのアルキレンオキサイド付加物、ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコール等のポリエーテルジオール化合物;グリセリン、トリメチロールエタン、トリメチロールプロパン、ジグリセリン、トリグリセリン、1,2,6-ヘキサントリオール、ペンタエリスリトール、ジペンタエリスリトール、トリス(2-ヒドロキシエチル)イソシアヌル酸、ソルビトール、マンニット等の3価以上のアルコール等を挙げることができる。
The following compounds can be used as the polyol compound (D).
(D-1) Low molecular weight polyol A low molecular weight polyol (specifically, a molecular weight of 2,000 or less) can be used in the present invention as a compound having at least two hydroxyl groups in the molecule.
Examples of the low molecular weight polyol include ethylene glycol, propylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, and 2,3. -Butandiol, 1,2-butanediol, 2-methyl-1,3-propanediol, 3-methyl-1,2-butanediol, 1,1,1-trimethylolpropane, 2-butyl-2-ethyl -1,3-Propanediol, 1,2-pentanediol, 1,5-pentanediol, 1,4-pentanediol, 2,4-pentanediol, 2,3-dimethyltrimethylethylene glycol, tetramethylene glycol, 3 -Methyl-4,3-pentanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,6-hexanediol, 1,5-hexanediol, 1,4-Hexanediol, 2,5-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, tricyclodecanedimethanol, hydroxypivalic acid neopentyl glycol ester, hydrogenated bisphenol A, hydrogenated bisphenol F, Dihydric alcohol such as dimethylol propionic acid; Polylactone diol obtained by adding a lactone compound such as ε-caprolactone to the above dihydric alcohol; Esteldiol compound such as bis (hydroxyethyl) terephthalate; alkylene oxide adduct of bisphenol A, polyethylene Polyetherdiol compounds such as glycols, polypropylene glycols and polybutylene glycols; glycerin, trimethylolethane, trimethylolpropane, diglycerin, triglycerin, 1,2,6-hexanetriol, pentaerythritol, dipentaerythritol, tris (2). -Hydroxyethyl) Examples of trihydric or higher alcohols such as isocyanuric acid, sorbitol, and mannit.
このような低分子量ポリオールは、汎用品として知られているものであり、安価で入手することができる。更に低分子ポリオールは水溶性が高く、水系での硬化を目的とする場合は架橋剤として好適に使用できる。 Such low molecular weight polyols are known as general-purpose products and can be obtained at low cost. Further, the small molecule polyol has high water solubility and can be suitably used as a cross-linking agent for the purpose of curing in an aqueous system.
(D-2)ポリオール樹脂
本発明の樹脂組成物においては、ポリエステルポリオール以外の各種ポリオールを併用することができる。併用できるポリオールとしては、特に限定されず、アクリルポリオール、ポリカーボネートポリオール、ウレタンポリオール等を挙げることができる。また、これらのポリオール樹脂として、アルキルエステル基を有するものであってもよい。
(D-2) Polyol Resin In the resin composition of the present invention, various polyols other than the polyester polyol can be used in combination. The polyol that can be used in combination is not particularly limited, and examples thereof include an acrylic polyol, a polycarbonate polyol, and a urethane polyol. Further, these polyol resins may have an alkyl ester group.
なお、アルキルエステル基を有するアクリル重合体としては、下記一般式で表されるような構成単位を少なくとも一部に有することが好ましい。 The acrylic polymer having an alkyl ester group preferably has at least a part of a structural unit as represented by the following general formula.
Figure JPOXMLDOC01-appb-C000045
 n:1~10 
Figure JPOXMLDOC01-appb-C000045
n 1 : 1 to 10
(式中、R1、,Rは、同一又は異なって、水素、アルキル基、カルボキシル基、アルキルエステル基又は下記R-[COOR]で表される構造。
は、主鎖の原子数が50以下であり、主鎖中にエステル基、エーテル基、アミド基、ウレタンからなる群より選択される1又は2以上の官能基を有していてもよく、側鎖を有していてもよい脂肪族、脂環族又は芳香族アルキレン基。
は、炭素数50以下のアルキル基、
なお、上記一般式で表される化合物は、特許文献3において開示されたものを挙げることができる。
Structure represented by [COOR 5] - (wherein, R 1, R 2, R 3 are the same or different, hydrogen, an alkyl group, a carboxyl group, an alkyl ester group or the following R 4.
R 4 is the number of atoms of the main chain is 50 or less may have a main chain ester group in an ether group, an amide group, one or more functional groups selected from the group consisting of urethane , An aliphatic, alicyclic or aromatic alkylene group which may have a side chain.
R 5, the number 50 following an alkyl group having a carbon,
Examples of the compound represented by the above general formula include those disclosed in Patent Document 3.
エステル交換触媒(B)
本発明の熱硬化型樹脂組成物は、エステル交換触媒(B)を含有するものである。すなわち、エステル基と水酸基との間のエステル交換反応を効率よく生じさせ、充分な熱硬化性を得るために、エステル交換触媒(B)を配合する。
Transesterification catalyst (B)
The thermosetting resin composition of the present invention contains a transesterification catalyst (B). That is, the transesterification catalyst (B) is blended in order to efficiently cause a transesterification reaction between the ester group and the hydroxyl group and obtain sufficient thermosetting property.
上記エステル交換触媒(B)としては、エステル交換反応を活性化させることができるものとして公知の任意の化合物を使用することができる。
具体的には、例えば、塩酸、硫酸、硝酸、酢酸、燐酸またはスルホン酸などのような種々の酸性化合物;LiOH、KOHまたはNaOH、アミン類などのような種々の塩基性化合物;スルホン酸基を有する化合物(ドデシルベンゼンスルホン酸、フェノールスルホン酸、メタスルホン酸、パラトルエンスルホン酸)であるとか、あるいはスルホン酸のアルカリ金属塩ないしはアミン塩からなる基を有する化合物を挙げることができる。また、光や熱によって酸を発生させる光応答性触媒、熱潜在性触媒も使用することができる。
なかでも、本発明の効果を、充分、発揮せしめ得るものとして、PbO、酢酸亜鉛、酢酸鉛、三酸化アンチモン、テトライソプロピルチタネート、ジブチル錫ジラウレート、ジブチル錫ジオクテートまたはモノブチル錫酸などのような種々の金属化合物等の使用が望ましい。
As the transesterification catalyst (B), any compound known as one capable of activating the transesterification reaction can be used.
Specifically, various acidic compounds such as, for example, hydrochloric acid, sulfuric acid, nitric acid, acetic acid, phosphoric acid or sulfonic acid; various basic compounds such as LiOH, KOH or NaOH, amines; sulfonic acid groups. Examples thereof include compounds having (dodecylbenzene sulfonic acid, phenol sulfonic acid, metasulfonic acid, paratoluene sulfonic acid) and compounds having a group consisting of an alkali metal salt or an amine salt of sulfonic acid. Further, a photoresponsive catalyst and a thermal latent catalyst that generate an acid by light or heat can also be used.
Among them, various substances such as PbO, zinc acetate, lead acetate, antimony trioxide, tetraisopropyl titanate, dibutyltin dilaurate, dibutyltin dioctate or monobutyltinic acid can be used to fully exert the effects of the present invention. It is desirable to use metal compounds and the like.
本発明におけるエステル交換触媒(B)としては、有機リン化合物、尿素、ジアルキル尿素、スルホキシド化合物、ピリジン及びピリジン誘導体からなる群より選択される少なくとも1の化合物(B-1)、並びに、亜鉛、スズ、チタン、アルミ及び鉄からなる群より選択される少なくとも1の金属元素を含む化合物(B-2)を含有することが最も好ましい。。
上記化合物(B-2)に対して特定の化合物(B-1)を併用することで触媒作用が向上し、優れた触媒反応を生じさせることができる。
The ester exchange catalyst (B) in the present invention includes at least one compound (B-1) selected from the group consisting of an organic phosphorus compound, urea, dialkylurea, a sulfoxide compound, a pyridine and a pyridine derivative, and zinc and tin. Most preferably, it contains a compound (B-2) containing at least one metal element selected from the group consisting of titanium, aluminum and iron. ..
By using a specific compound (B-1) in combination with the above compound (B-2), the catalytic action can be improved and an excellent catalytic reaction can be produced.
このような効果が得られる作用は明らかではないが、金属化合物に化合物(A)が配位することで、触媒活性を向上させているものと推測される。したがって、化合物(A)としては、金属化合物に配位することができるような化合物を選択することが好ましい。 Although the action of obtaining such an effect is not clear, it is presumed that the coordination of the compound (A) with the metal compound improves the catalytic activity. Therefore, as the compound (A), it is preferable to select a compound that can be coordinated to the metal compound.
本発明の熱硬化型樹脂組成物は、その形態を特に限定されるものではないが、有機溶媒系又は水系の形態を有するものであることが特に好ましい。これによって、薄膜塗装可能であり、低温硬化を行うことができる点で好ましい。水系としては、水溶性、水分散性のいずれであってもよく、水に加えて、エタノール、メタノール、アルコール系、グリコール系、エーテル系、ケトン系等の水と任意の割合で混合することができる水性溶媒を含有するものであってもよい。 The form of the thermosetting resin composition of the present invention is not particularly limited, but it is particularly preferable that the thermosetting resin composition has an organic solvent-based or water-based form. This is preferable in that thin film coating is possible and low temperature curing can be performed. The aqueous system may be either water-soluble or water-dispersible, and may be mixed with water such as ethanol, methanol, alcohol, glycol, ether, and ketone in an arbitrary ratio in addition to water. It may contain an aqueous solvent that can be produced.
有機溶媒系の熱硬化型樹脂組成物は、各種有機溶媒中に上記成分が溶解又は分散した状態の組成物である。使用することができる有機溶媒は特に限定されず、1-ヘキサン、1-オクタン、1-デカン、1-テトラデカン、シクロヘキサン、ベンゼン、キシレン等の炭化水素、ジメチルエーテル、ジエチルエーテル等のエーテル、アセトン、メチルエチルケトン、等のケトン、トリクロロメタン、四塩化炭素、ジクロロエタン、トリクロロエタン、テトラクロロエチレン等の塩素系炭化水素、エタノール、メタノール、プロパノール、ブタノール、アセトン、シクロヘキサノン等の公知の任意のものを使用することができる。 The organic solvent-based thermosetting resin composition is a composition in which the above components are dissolved or dispersed in various organic solvents. The organic solvent that can be used is not particularly limited, and hydrocarbons such as 1-hexane, 1-octane, 1-decane, 1-tetradecane, cyclohexane, benzene and xylene, ethers such as dimethyl ether and diethyl ether, acetone and methyl ethyl ketone. , Etc., ketones such as trichloromethane, carbon tetrachloride, dichloroethane, trichloroethane, tetrachloroethylene and the like, ethanol, methanol, propanol, butanol, acetone, cyclohexanone and the like can be used.
また、2液型の樹脂組成物として、エステル化合物を含む溶液と、水酸基含有化合物を含む溶液とを組み合わせて、使用直前に混合して使用するものであってもよい。このようにすることで、保存安定性が良好なものとなる点で好ましい。また、アルキルエステルエステル基及び水酸基を有する組成物を含む溶液に、エステル交換触媒(B)を含む触媒溶液を混合するタイプの2液型とすることもできる。 Further, as the two-component resin composition, a solution containing an ester compound and a solution containing a hydroxyl group-containing compound may be combined and used immediately before use. This is preferable in that the storage stability is good. Further, a two-component type in which a catalyst solution containing a transesterification catalyst (B) is mixed with a solution containing a composition having an alkyl ester ester group and a hydroxyl group can also be used.
更に、粉体塗料等の、粉体形状の熱硬化型樹脂組成物とする場合は、上述した各成分を通常の方法によって乾燥・混合・粉砕することによって製造することができる。 Further, in the case of a powder-shaped thermosetting resin composition such as a powder coating material, it can be produced by drying, mixing and pulverizing each of the above-mentioned components by a usual method.
本発明の熱硬化型樹脂組成物は、熱硬化型塗料、熱硬化型接着剤等の分野において好適に使用することができる。 The thermosetting resin composition of the present invention can be suitably used in the fields of thermosetting paints, thermosetting adhesives and the like.
熱硬化型塗料として使用する場合は、上述した各成分以外に、塗料分野において一般的に使用される添加剤を併用するものであってもよい。例えば、着色顔料、体質顔料、光輝性顔料等、並びにそれらの任意の組み合わせを併用してもよい。 When used as a thermosetting paint, in addition to the above-mentioned components, additives generally used in the paint field may be used in combination. For example, coloring pigments, extender pigments, brilliant pigments, etc., and any combinations thereof may be used in combination.
顔料を使用する場合、樹脂成分の合計固形分100重量%を基準として、好ましくは合計で1~500重量%の範囲で含むことが好ましい。上記下限はより好ましくは3重量%であり、更に好ましくは5重量部である。上記上限はより好ましくは400重量%であり、更に好ましくは300重量%である。 When a pigment is used, it is preferably contained in the range of 1 to 500% by weight in total, based on 100% by weight of the total solid content of the resin components. The lower limit is more preferably 3% by weight, still more preferably 5 parts by weight. The upper limit is more preferably 400% by weight, still more preferably 300% by weight.
上記着色顔料としては、例えば、酸化チタン、亜鉛華、カーボンブラック、モリブデンレッド、プルシアンブルー、コバルトブルー、アゾ系顔料、フタロシアニン系顔料、キナクリドン系顔料、イソインドリン系顔料、スレン系顔料、ペリレン系顔料、ジオキサジン系顔料、ジケトピロロピロール系顔料等、並びにそれらの任意の組み合わせが挙げられる。 Examples of the coloring pigment include titanium oxide, zinc flower, carbon black, molybdenum red, prusian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindolin pigment, slene pigment, and perylene pigment. , Dioxazine pigments, diketopyrrolopyrrole pigments and the like, and any combination thereof.
上記体質顔料としては、例えば、クレー、カオリン、硫酸バリウム、炭酸バリウム、炭酸カルシウム、タルク、シリカ、アルミナホワイト等が挙げられ、硫酸バリウム及び/又はタルクが好ましく、そして硫酸バリウムがより好ましい。 Examples of the extender pigment include clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, talc, silica, alumina white and the like, with barium sulfate and / or talc being preferable, and barium sulfate being more preferable.
上記光輝性顔料としては、例えば、アルミニウム(蒸着アルミニウムを含む)、銅、亜鉛、真ちゅう、ニッケル、酸化アルミニウム、雲母、酸化チタン又は酸化鉄で被覆された酸化アルミニウム、酸化チタン又は酸化鉄で被覆された雲母、ガラスフレーク、ホログラム顔料等、並びにそれらの任意の組み合わせが挙げられる。上記アルミニウム顔料には、ノンリーフィング型アルミニウム及びリーフィング型アルミニウムが含まれる。 Examples of the bright pigment include aluminum (including vapor-deposited aluminum), copper, zinc, brass, nickel, aluminum oxide, mica, titanium oxide or iron oxide-coated aluminum oxide, titanium oxide or iron oxide. Aluminum oxide, glass flakes, hologram pigments, etc., and any combination thereof can be mentioned. The aluminum pigments include non-leaving type aluminum and leaving type aluminum.
上記熱硬化型塗料は、所望により、増粘剤、紫外線吸収剤、光安定剤、消泡剤、可塑剤、上記疎水性溶媒以外の有機溶剤、表面調整剤、沈降防止剤等の塗料用添加剤をさらに含有するものであってもよい。 If desired, the thermosetting paint may be added to paints such as thickeners, ultraviolet absorbers, light stabilizers, defoamers, plasticizers, organic solvents other than the hydrophobic solvents, surface conditioners, and antisettling agents. It may further contain an agent.
上記増粘剤としては、例えば、ケイ酸塩、金属ケイ酸塩、モンモリロナイト、コロイド状アルミナ等の無機系増粘剤;(メタ)アクリル酸と(メタ)アクリル酸エステルとの共重合体、ポリアクリル酸ソーダ等のポリアクリル酸系増粘剤;1分子中に親水性部分と疎水性部分を有し、水性媒体中において、上記疎水性部分が塗料中の顔料やエマルション粒子の表面に吸着する、上記疎水性部分同士が会合する等により増粘作用を示す会合型増粘剤;カルボキシメチルセルロース、メチルセルロース、ヒドロキシエチルセルロース等の繊維素誘導体系増粘剤;カゼイン、カゼイン酸ソーダ、カゼイン酸アンモニウム等のタンパク質系増粘剤;アルギン酸ソーダ等のアルギン酸系増粘剤;ポリビニルアルコール、ポリビニルピロリドン、ポリビニルベンジルエーテル共重合体等のポリビニル系増粘剤;プルロニックポリエーテル、ポリエーテルジアルキルエステル、ポリエーテルジアルキルエーテル、ポリエーテルエポキシ変性物等のポリエーテル系増粘剤;ビニルメチルエーテル-無水マレイン酸共重合体の部分エステル等の無水マレイン酸共重合体系増粘剤;ポリアマイドアミン塩等のポリアマイド系増粘剤等、並びにそれらの任意の組み合わせが挙げられる。 Examples of the thickener include inorganic thickeners such as silicate, metallic silicate, montmorillonite, and colloidal alumina; a copolymer of (meth) acrylic acid and (meth) acrylic acid ester, and poly. Polyacrylic acid-based thickeners such as sodium acrylate; have a hydrophilic part and a hydrophobic part in one molecule, and the hydrophobic part is adsorbed on the surface of pigments and emulsion particles in the paint in an aqueous medium. , An associative thickener that exhibits a thickening effect by associating the hydrophobic portions with each other; a fibrous derivative-based thickener such as carboxymethyl cellulose, methyl cellulose, hydroxyethyl cellulose; Protein-based thickeners; Arginic acid-based thickeners such as sodium alginate; Polyvinyl-based thickeners such as polyvinyl alcohol, polyvinylpyrrolidone, and polyvinylbenzyl ether copolymers; Pluronic polyethers, polyether dialkyl esters, polyether dialkyl ethers, Polyether-based thickeners such as polyether epoxy modified products; Anhydrous maleic acid copolymer-based thickeners such as partial esters of vinylmethyl ether-maleic anhydride copolymers; Polyamide thickeners such as polyamideamine salts Etc., as well as any combination thereof.
上記ポリアクリル酸系増粘剤は市販されており、例えば、ロームアンドハース社製の「ACRYSOLASE-60」、「ACRYSOLTT-615」、「ACRYSOLRM-5」(以上、商品名)、サンノプコ社製の「SNシックナー613」、「SNシックナー618」、「SNシックナー630」、「SNシックナー634」、「SNシックナー636」(以上、商品名)等が挙げられる。 The polyacrylic acid-based thickeners are commercially available, and are, for example, "ACRYSOLASE-60", "ACRYSOLTT-615", "ACRYSOLRM-5" (hereinafter referred to as "trade names") manufactured by Roam and Hearth, and San Nopco. Examples thereof include "SN Thickener 613", "SN Thickener 618", "SN Thickener 630", "SN Thickener 634", and "SN Thickener 636" (hereinafter referred to as product names).
また、上記会合型増粘剤は市販されており、例えば、ADEKA社製の「UH-420」、「UH-450」、「UH-462」、「UH-472」、「UH-540」、「UH-752」、「UH-756VF」、「UH-814N」(以上、商品名)、ロームアンドハース社製の「ACRYSOLRM-8W」、「ACRYSOLRM-825」、「ACRYSOLRM-2020NPR」、「ACRYSOLRM-12W」、「ACRYSOLSCT-275」(以上、商品名)、サンノプコ社製の「SNシックナー612」、「SNシックナー621N」、「SNシックナー625N」、「SNシックナー627N」、「SNシックナー660T」(以上、商品名)等が挙げられる。 Further, the above-mentioned association type thickener is commercially available, for example, "UH-420", "UH-450", "UH-462", "UH-472", "UH-540" manufactured by ADEKA. "UH-752", "UH-756VF", "UH-814N" (hereinafter, trade name), "ACRYSOLRM-8W", "ACRYSOLRM-825", "ACRYSOLRM-2020NPR", "ACRYSOLRM" manufactured by Roam and Hearth. -12W "," ACRYSOLSCT-275 "(above, product name), San Nopco's" SN Thickener 612 "," SN Thickener 621N "," SN Thickener 625N "," SN Thickener 627N "," SN Thickener 660T "( As mentioned above, the product name) and the like can be mentioned.
本発明の熱硬化性樹脂組成物は、ポリイソシアネート化合物、メラミン樹脂及びアルコキシシラン化合物からなる群より選択される少なくとも1の硬化剤成分を含有ものであってもよい。
このような硬化剤成分としては特に限定されるものではなく、ポリイソシアネート化合物、メラミン樹脂及びアルコキシシラン化合物であって、水酸基と反応を生じる硬化剤として公知のものを使用することができる。
The thermosetting resin composition of the present invention may contain at least one curing agent component selected from the group consisting of a polyisocyanate compound, a melamine resin and an alkoxysilane compound.
The curing agent component is not particularly limited, and polyisocyanate compounds, melamine resins, and alkoxysilane compounds, which are known as curing agents that cause a reaction with a hydroxyl group, can be used.
上記硬化剤がポリイソシアネート化合物及び/又はメラミン樹脂である場合、樹脂成分と硬化剤との合計量に対する配合量(すなわち、(硬化剤量)/(硬化剤量+樹脂成分量)が0.01~50重量%であることが好ましい。このような配合量の範囲であることで、エステル交換反応による硬化反応と他の硬化剤による硬化反応とを同時に生じさせるという点で好ましい。
上記下限は、0.01重量%であることがより好ましく、1重量%であることが更に好ましい。上記上限は、30重量%であることがより好ましく、20重量%であることが更に好ましい。
When the curing agent is a polyisocyanate compound and / or a melamine resin, the blending amount (that is, (curing agent amount) / (curing agent amount + resin component amount) with respect to the total amount of the resin component and the curing agent is 0.01. It is preferably in the range of about 50% by weight. It is preferable that the blending amount is in the range of this, because the curing reaction by the ester exchange reaction and the curing reaction by another curing agent occur at the same time.
The lower limit is more preferably 0.01% by weight, further preferably 1% by weight. The upper limit is more preferably 30% by weight, further preferably 20% by weight.
上記硬化剤がアルコキシシラン化合物である場合、(硬化剤量)/(硬化剤量+樹脂成分量)が0.001~10重量%であることが好ましい。このような配合量の範囲であることで、エステル交換反応による硬化反応と他の硬化剤による硬化反応とを同時に生じさせるという点で好ましい。 When the curing agent is an alkoxysilane compound, the (curing agent amount) / (curing agent amount + resin component amount) is preferably 0.001 to 10% by weight. The range of such a blending amount is preferable in that a curing reaction by a transesterification reaction and a curing reaction by another curing agent occur at the same time.
上記熱硬化型塗料を適用することができる被塗物としては、特に制限されず、例えば、缶用塗料、PCM塗料;乗用車、トラック、オートバイ、バス等の自動車車体の外板部;自動車部品;携帯電話、オーディオ機器、等の家庭電気製品、建築材料、家具、接着剤、フィルムやガラスのコーティング剤等、様々な例を挙げることができる。自動車用塗料として使用する場合は、中塗り塗料、ベース塗料、クリヤー塗料等の任意の層の効果に用いることができる。 The object to be coated to which the heat-curable paint can be applied is not particularly limited, and is, for example, a paint for cans, a PCM paint; an outer panel of an automobile body such as a passenger car, a truck, a motorcycle, or a bus; an automobile part; Various examples can be given such as household electric products such as mobile phones and audio equipment, building materials, furniture, adhesives, coating agents for films and glass, and the like. When used as an automobile paint, it can be used for the effect of any layer such as an intermediate coating paint, a base paint, and a clear paint.
上記被塗物は、上記金属材料及びそれから成形された車体等の金属表面に、リン酸塩処理、クロメート処理、複合酸化物処理等の表面処理が施されたものであってもよく、また、塗膜を有する被塗物であってもよい。
上記塗膜を有する被塗物としては、基材に所望により表面処理を施し、その上に下塗り塗膜が形成されたもの等を挙げることができる。特に、電着塗料によって下塗り塗膜が形成された車体が好ましく、カチオン電着塗料によって下塗り塗膜が形成された車体がより好ましい。
The object to be coated may be a metal surface such as the metal material and a vehicle body formed from the metal material, which may be subjected to surface treatment such as phosphate treatment, chromate treatment, composite oxide treatment, or the like. It may be an object to be coated having a coating film.
Examples of the object to be coated having the coating film include those obtained by subjecting a base material to a surface treatment as desired and forming an undercoat coating film on the substrate. In particular, a vehicle body on which an undercoat film is formed by an electrodeposition paint is preferable, and a car body on which an undercoat film is formed by a cationic electrodeposition paint is more preferable.
上記被塗物は、上記プラスチック材料、それから成形された自動車部品等のプラスチック表面に、所望により、表面処理、プライマー塗装等がなされたものであってもよい。また、上記プラスチック材料と上記金属材料とが組み合わさったものであってもよい。本発明の熱硬化型樹脂組成物は、低温硬化可能なものとすることができるため、プラスチック用塗料としても好適に使用可能である。 The object to be coated may be a plastic material, a plastic surface of an automobile part molded from the plastic material, or the like, if desired, surface-treated, primer-coated, or the like. Further, the plastic material and the metal material may be combined. Since the thermosetting resin composition of the present invention can be cured at a low temperature, it can be suitably used as a paint for plastics.
上記熱硬化型塗料の塗装方法としては、特に制限されず、例えば、エアスプレー塗装、エアレススプレー塗装、回転霧化塗装、カーテンコート塗装、ロールコート塗装等が挙げられ、エアスプレー塗装、回転霧化塗装等が好ましい。塗装に際して、所望により、静電印加してもよい。上記塗装方法により、上記水性塗料組成物からウェット塗膜を形成することができる。 The coating method of the heat-curable paint is not particularly limited, and examples thereof include air spray coating, airless spray coating, rotary atomization coating, curtain coat coating, roll coat coating, and the like, and air spray coating and rotary atomization. Painting or the like is preferable. At the time of painting, electrostatic electricity may be applied if desired. By the above coating method, a wet coating film can be formed from the above water-based coating composition.
上記ウェット塗膜は、加熱することにより硬化させることができる。当該硬化は、公知の加熱手段、例えば、熱風炉、電気炉、赤外線誘導加熱炉等の乾燥炉により実施することができる。上記ウェット塗膜は、好ましくは100~300℃、より好ましくは120~270℃、そしてさらに好ましくは140~220℃の範囲の温度で、好ましくは約10~約60分間、そしてより好ましくは約15~約40分間加熱することにより硬化させることができる。 The wet coating film can be cured by heating. The curing can be carried out by a known heating means, for example, a drying oven such as a hot air furnace, an electric furnace, or an infrared induction heating furnace. The wet coating is preferably at a temperature in the range of 100-300 ° C., more preferably 120-270 ° C., and even more preferably 140-220 ° C., preferably in the range of about 10-about 60 minutes, and more preferably about 15 ° C. It can be cured by heating for about 40 minutes.
なお、本発明の熱硬化型樹脂組成物は、塗料分野において使用する場合は平滑性や耐水性・耐酸性等の性能を有する充分な硬化性能が必要とされる。
一方、接着剤や粘着剤等の分野において使用する場合は、塗料において要求されるほどの高い硬化型能は必要とされない。本発明の熱硬化型樹脂組成物は、塗料として使用できるレベルのものとすることが可能であるが、このような水準に到達しない組成物であっても、接着剤や粘着剤等の分野においては使用できる場合がある。
When the thermosetting resin composition of the present invention is used in the field of coating materials, it is required to have sufficient curing performance having performances such as smoothness, water resistance and acid resistance.
On the other hand, when used in the fields of adhesives and adhesives, the high curable ability required for paints is not required. The thermosetting resin composition of the present invention can be of a level that can be used as a paint, but even a composition that does not reach such a level is used in the fields of adhesives, pressure-sensitive adhesives, and the like. May be available.
本発明は、上述した熱硬化型樹脂組成物を三次元架橋することによって形成されたことを特徴とする硬化膜である。
このような硬化膜は、塗料・接着剤として使用することができるような充分な性能を有したものである。
The present invention is a cured film characterized by being formed by three-dimensionally cross-linking the above-mentioned thermosetting resin composition.
Such a cured film has sufficient performance so that it can be used as a paint / adhesive.
以下、実施例に基づいて本発明を更に詳細に説明する。なお、本発明は以下の実施例に限定されるものではない。なお文中、部は重量を表す。 Hereinafter, the present invention will be described in more detail based on Examples. The present invention is not limited to the following examples. In the text, the part represents the weight.
比較例
クラレポリオールF-3010(商品名:株式会社クラレ製)250部、プロピレングリコールモノメチルエーテルアセテート53.6部、芳香族炭化水素(T-SOL 100:商品名 JXTGエネルギー株式会社製 以下同じ)53.6部を混合しポリエステル樹脂Aを作成した。
Comparative Example Kuraray Polyester F-3010 (trade name: manufactured by Kuraray Co., Ltd.) 250 parts, propylene glycol monomethyl ether acetate 53.6 parts, aromatic hydrocarbon (T-SOL 100: trade name manufactured by JXTG Energy Co., Ltd.) 53 .6 parts were mixed to prepare polyester resin A.
合成例1
クラレポリオールF-3010(株式会社クラレ製)250部、リカシッドSA(無水コハク酸;商品名 新日本理化株式会社製)8.6部、プロピレングリコールモノメチルエーテルアセテート55.4部、芳香族炭化水素(T-SOL 100)55部を投入し70℃でリカシッドSAが溶解するまで反応させ、NMRにてリカシッドSAの消失を確認した。次にエポライト100MF(トリメチロールプロパントリグリシジルエーテル;共栄社化学株式会社製)36部、プロピレングリコールモノメチルエーテルアセテート8部、芳香族炭化水素(T-SOL 100)8部を投入し90℃で5時間反応させた。酸価測定にて反応確認した。さらにコハク酸モノメチル24部、プロピレングリコールモノメチルエーテルアセテート5部、芳香族炭化水素(T-SOL 100)5部を投入し90℃で13時間反応させ、ポリエステル樹脂Bを合成した。
Synthesis example 1
Kuraray polyol F-3010 (manufactured by Kuraray Co., Ltd.) 250 parts, Ricacid SA (succinic anhydride; trade name: manufactured by Shin Nihon Rika Co., Ltd.) 8.6 parts, propylene glycol monomethyl ether acetate 55.4 parts, aromatic hydrocarbons ( 55 parts of T-SOL 100) was added and reacted at 70 ° C. until the hydrocarbon SA was dissolved, and the disappearance of the hydrocarbon SA was confirmed by NMR. Next, 36 parts of Epolite 100MF (trimethylolpropane triglycidyl ether; manufactured by Kyoeisha Chemical Co., Ltd.), 8 parts of propylene glycol monomethyl ether acetate, and 8 parts of aromatic hydrocarbon (T-SOL 100) were added and reacted at 90 ° C. for 5 hours. I let you. The reaction was confirmed by acid value measurement. Further, 24 parts of monomethyl succinate, 5 parts of propylene glycol monomethyl ether acetate, and 5 parts of aromatic hydrocarbon (T-SOL 100) were added and reacted at 90 ° C. for 13 hours to synthesize polyester resin B.
合成例2
クラレポリオールF-3010(株式会社クラレ製)30部、コハク酸モノメチル2部、トルエン30部を混合し125℃で4時間反応した。酸価測定にて反応確認しポリエステル樹脂Cとした。
Synthesis example 2
30 parts of Kuraray polyol F-3010 (manufactured by Kuraray Co., Ltd.), 2 parts of monomethyl succinate and 30 parts of toluene were mixed and reacted at 125 ° C. for 4 hours. The reaction was confirmed by acid value measurement and the polyester resin C was used.
合成例3 
イソフタル酸85部、アジピン酸60部、ネオペンチルグリコール80部、トリメチロールプロパン35部を混合し、230℃で6時間反応した。反応終了後、キシレン、芳香族炭化水素(T-SOL 100)、プロピレングリコールモノメチルエーテルアセテートの混合溶剤で固形分70%に希釈しポリエステル樹脂Dとした。
Synthesis example 3
85 parts of isophthalic acid, 60 parts of adipic acid, 80 parts of neopentyl glycol and 35 parts of trimethylolpropane were mixed and reacted at 230 ° C. for 6 hours. After completion of the reaction, the polyester resin D was diluted with a mixed solvent of xylene, aromatic hydrocarbon (T-SOL 100) and propylene glycol monomethyl ether acetate to a solid content of 70%.
合成例4 
イソフタル酸75部、アジピン酸51部、コハク酸モノメチル26部、ネオペンチルグリコール78部、トリメチロールプロパン34部を混合し、230℃で6時間反応した。反応終了後、キシレン、芳香族炭化水素(T-SOL 100)、プロピレングリコールモノメチルエーテルアセテートの混合溶剤で固形分70%に希釈しポリエステル樹脂Eとした。
Synthesis example 4
75 parts of isophthalic acid, 51 parts of adipic acid, 26 parts of monomethyl succinate, 78 parts of neopentyl glycol and 34 parts of trimethylolpropane were mixed and reacted at 230 ° C. for 6 hours. After completion of the reaction, the polyester resin E was diluted with a mixed solvent of xylene, aromatic hydrocarbon (T-SOL 100) and propylene glycol monomethyl ether acetate to a solid content of 70%.
合成例5
アジピン酸130部、ネオペンチルグリコール104部、パラトルエンスルホン酸7部、トルエン234部を分水管を付けたフラスコへ仕込んだ。それを還流させながら脱水反応を行い、6時間反応してポリエステル樹脂Fとした。
Synthesis example 5
130 parts of adipic acid, 104 parts of neopentyl glycol, 7 parts of paratoluenesulfonic acid, and 234 parts of toluene were charged into a flask equipped with a water diversion tube. A dehydration reaction was carried out while refluxing the mixture, and the reaction was carried out for 6 hours to obtain polyester resin F.
合成例6
メチルアクリレート28部、マロン酸ジ-tブチル36部、炭酸カリウム28部、18-クラウン-6エーテル1.5部、テトラヒドロフラン64部を混合し、50℃で1時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮することで、エステル化合物Aを得た。
Synthesis example 6
28 parts of methyl acrylate, 36 parts of di-tbutyl malonate, 28 parts of potassium carbonate, 1.5 parts of 18-crown-6 ether and 64 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 1 hour. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride, washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain ester compound A.
合成例7
アジピン酸117部、エステル化合物A40部、ネオペンチルグリコール104部、パラトルエンスルホン酸7部、トルエン261部を分水管を付けたフラスコへ仕込んだ。それを還流させながら脱水反応を行い、6時間反応してポリエステル樹脂Gとした。
Synthesis example 7
117 parts of adipic acid, 40 parts of ester compound A, 104 parts of neopentyl glycol, 7 parts of paratoluenesulfonic acid, and 261 parts of toluene were charged into a flask equipped with a water diversion tube. A dehydration reaction was carried out while refluxing the mixture, and the reaction was carried out for 6 hours to obtain polyester resin G.
合成例8
精留塔を具備した反応装置に、イソフタル酸118部、アジピン酸50部、ネオペンチルグリコール47部及びトリメチロールプロパン80部を仕込み、160℃まで昇温し、さらに160~230℃まで3時間かけて徐々に昇温した。
次いで、230℃で30分間反応を続けた後、精留塔を分水器と置換し、内容部にキシレン13部を加え分水器にもキシレンを入れて、水とキシレンとを共沸させて水を除去し、酸価が10mgKOH/g以下になるまで反応後、冷却し、シクロヘキサノンで固形分を調整して樹脂固形分50%のポリエステル樹脂溶液であるポリエステルポリオールHを得た。
Synthesis example 8
118 parts of isophthalic acid, 50 parts of adipic acid, 47 parts of neopentyl glycol and 80 parts of trimethylolpropane were charged in a reaction apparatus equipped with a rectification column, the temperature was raised to 160 ° C, and the temperature was further increased to 160 to 230 ° C for 3 hours. The temperature was gradually increased.
Then, after continuing the reaction at 230 ° C. for 30 minutes, the rectification tower was replaced with a water diversion device, 13 parts of xylene was added to the content part, and xylene was also added to the water diversion device to co-boil water and xylene. After water was removed, the reaction was carried out until the acid value became 10 mgKOH / g or less, and the mixture was cooled to adjust the solid content with cyclohexanone to obtain a polyester polyol H which is a polyester resin solution having a resin solid content of 50%.
合成例9
アセト酢酸メチル40部、メチルアクリレート60部、炭酸カリウム48部、18-クラウン-6エーテル1.5部、テトラヒドロフラン100部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮することで、エステル化合物Bを得た。
Synthesis example 9
40 parts of methyl acetoacetic acid, 60 parts of methyl acrylate, 48 parts of potassium carbonate, 1.5 parts of 18-crown-6 ether and 100 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride, washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain ester compound B.
合成例10
コハク酸モノメチル190部、トリメチロールプロパントリグリシジルエーテル(共栄社化学(株) エポライト100MF)201.5部にトリエチルベンジルアンモニウムクロリド、重合禁止剤を加え90℃で10時間以上反応させエステル化合物Cを得た。
Synthesis example 10
Ester compound C was obtained by adding triethylbenzylammonium chloride and a polymerization inhibitor to 190 parts of monomethyl succinate and 201.5 parts of trimethylolpropane triglycidyl ether (Kyoeisha Chemical Co., Ltd. Epolite 100MF) and reacting at 90 ° C. for 10 hours or more. ..
合成例11
マロン酸ジエチル16部、炭酸カリウム14部、テトラヒドロフラン60部を混合し、50℃に昇温した。クロロギ酸エチル12部を1時間で滴下し、70℃で10時間撹拌した。反応終了後、トルエン140部、10%食塩水100部を投入した。有機層を水100部で2回水洗したのち、減圧下濃縮し、エステル化合物Dを得た。
Synthesis example 11
16 parts of diethyl malonate, 14 parts of potassium carbonate and 60 parts of tetrahydrofuran were mixed and heated to 50 ° C. Twelve parts of ethyl chloroformate was added dropwise over 1 hour, and the mixture was stirred at 70 ° C. for 10 hours. After completion of the reaction, 140 parts of toluene and 100 parts of 10% saline solution were added. The organic layer was washed twice with 100 parts of water and then concentrated under reduced pressure to obtain an ester compound D.
合成例12  
エチレングリコールモノアセトアセタートモノメタクリラート54部、メチルアクリレート43部、炭酸カリウム33部、18-クラウン-6エーテル2部、テトラヒドロフラン97部を混合し、50℃で3時間撹拌した。反応終了後、シクロヘキサンと水を投入し、水洗した。有機層は飽和塩化アンモニウム水溶液で中和後、2度水洗し、得られた有機層を減圧下濃縮し、モノマーAを得た。
Synthesis example 12
54 parts of ethylene glycol monoacetacetate monomethacrylate, 43 parts of methyl acrylate, 33 parts of potassium carbonate, 2 parts of 18-crown-6 ether and 97 parts of tetrahydrofuran were mixed and stirred at 50 ° C. for 3 hours. After completion of the reaction, cyclohexane and water were added and washed with water. The organic layer was neutralized with a saturated aqueous solution of ammonium chloride and washed twice with water, and the obtained organic layer was concentrated under reduced pressure to obtain Monomer A.
合成例13
クロロ酢酸メチル90部、炭酸カリウム130部、ジメチルホルムアミド250部を混合し、混合液に対し、メタクリル酸78部を30~40℃で滴下した。滴下終了後、トリエチルアミン8部を投入し、50℃で4時間撹拌した。反応終了後、水500部で水洗した。有機層にトルエン300部を投入し、水300部で4度水洗した。得られた有機層を減圧下蒸留し、モノマーBを得た。
Synthesis example 13
90 parts of methyl chloroacetate, 130 parts of potassium carbonate and 250 parts of dimethylformamide were mixed, and 78 parts of methacrylic acid was added dropwise at 30 to 40 ° C. to the mixed solution. After completion of the dropping, 8 parts of triethylamine was added, and the mixture was stirred at 50 ° C. for 4 hours. After completion of the reaction, the mixture was washed with 500 parts of water. 300 parts of toluene was added to the organic layer, and the mixture was washed with 300 parts of water four times. The obtained organic layer was distilled under reduced pressure to obtain Monomer B.
合成例14
2-エチルヘキシルメタクリレート(共栄社化学(株)品:ライトエステルEH)100部、モノマーA150部、2-ヒドロキシエチルアクリレート125部、スチレン125部をモノマー混合液とし、開始剤として2,2’-アゾビス(2,4-ジメチルバレロニトリル)(富士フイルム和光純薬(株) V-65)25部を芳香族炭化水素(T-SOL 100)に溶解し開始剤溶液とした。撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)を500部入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下は2時間で行い、更に100℃で熟成を4時間行いポリマー溶液Aを得た。
Synthesis example 14
100 parts of 2-ethylhexyl methacrylate (Kyoeisha Chemical Co., Ltd .: Light Ester EH), 150 parts of monomer A, 125 parts of 2-hydroxyethyl acrylate, and 125 parts of styrene are used as a monomer mixture, and 2,2'-azobis (2'-azobis) as an initiator. 25 parts of 2,4-dimethylvaleronitrile) (Fujifilm Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution. 500 parts of aromatic hydrocarbon (T-SOL 100) was placed in a stirable flask, and the monomer solution and the initiator solution were added dropwise while filling with nitrogen. The polymerization temperature at this time was set to 100 ° C. The dropping was carried out in 2 hours, and further aging at 100 ° C. for 4 hours to obtain a polymer solution A.
合成例15
n-ブチルメタクリレート(共栄社化学(株)品:ライトエステルNB)175部、モノマーB150部、4-ヒドロキシブチルアクリレート125部、スチレン50部をモノマー混合液とし、開始剤として2,2’-アゾビス(2,4-ジメチルバレロニトリル)(富士フイルム和光純薬(株) V-65)25部を芳香族炭化水素(T-SOL 100)に溶解し開始剤溶液とした。撹拌可能なフラスコに芳香族炭化水素(T-SOL 100)を 500部入れ、窒素封入しながら、モノマー溶液および開始剤溶液を滴下した。この時の重合温度を100℃とした。滴下は2時間で行い、更に100℃で熟成を4時間行いポリマー溶液Bを得た。
Synthesis example 15
175 parts of n-butyl methacrylate (Kyoeisha Chemical Co., Ltd .: light ester NB), 150 parts of monomer B, 125 parts of 4-hydroxybutyl acrylate, and 50 parts of styrene are used as a monomer mixture, and 2,2'-azobis (2'-azobis) as an initiator. 25 parts of 2,4-dimethylvaleronitrile) (Fujifilm Wako Pure Chemical Industries, Ltd. V-65) was dissolved in an aromatic hydrocarbon (T-SOL 100) to prepare an initiator solution. 500 parts of aromatic hydrocarbon (T-SOL 100) was placed in a stirable flask, and the monomer solution and the initiator solution were added dropwise while filling with nitrogen. The polymerization temperature at this time was set to 100 ° C. The dropping was carried out in 2 hours, and further aging at 100 ° C. for 4 hours to obtain a polymer solution B.
(塗料組成物の調製)
比較例1~8、実施例1~27
表に示した各成分を混合し、アプリケーターを用いてWETで400μmの塗膜を作成し、150℃で30分硬化を行った。その後、ゲル分率、及び調整液にて剛体振り子試験を行った。結果を表1~6に示す。
(Preparation of paint composition)
Comparative Examples 1 to 8 and Examples 1 to 27
Each component shown in the table was mixed, a coating film of 400 μm was prepared by WET using an applicator, and cured at 150 ° C. for 30 minutes. Then, a rigid pendulum test was performed with a gel fraction and a adjusting solution. The results are shown in Tables 1-6.
(評価方法)
表1~6の組成で塗料組成物を調製し、以下の基準で評価を行った。
ゲル分率
実施例で得られた皮膜をソックスレーを用いてアセトン還流中で30分間溶解を行い、皮膜の残存重量%をゲル分率として測定した。
ゲル分率は0~40%を実用に耐えられないものとして×とした。
ゲル分率は40~60%を一定の硬化が認められるものとして△とした。
ゲル分率は60~80%を実用に耐えるものとして○とした。
ゲル分率は80~100%を性能が優れているものとして◎とした。
(Evaluation method)
Paint compositions were prepared according to the compositions shown in Tables 1 to 6, and evaluated according to the following criteria.
Gel fraction The film obtained in the examples was dissolved in acetone reflux using Soxhlet for 30 minutes, and the residual weight% of the film was measured as the gel fraction.
The gel fraction was set to 0 to 40% as x as being unusable for practical use.
The gel fraction was set to Δ with a gel fraction of 40 to 60% assuming that a certain degree of curing was observed.
A gel fraction of 60 to 80% was marked as ◯ as it could withstand practical use.
A gel fraction of 80 to 100% was given as ◎ as having excellent performance.
剛体振り子試験器
エーアンドディ社製剛体振り子試験器(型番 RPT-3000W)を用いて、昇温速度5℃/分 で200℃まで昇温し200℃で5分キープし、その時の周期及び対数減衰率の変化を求めた。特に塗膜の硬化状態を確認するために用いた。
振り子:FRB-100
膜厚(WET):100μm
Rigid pendulum tester Using A &D's rigid pendulum tester (model number RPT-3000W), the temperature was raised to 200 ° C at a heating rate of 5 ° C / min and kept at 200 ° C for 5 minutes, and the cycle and logarithm at that time. The change in the decay rate was calculated. In particular, it was used to confirm the cured state of the coating film.
Pendulum: FRB-100
Film thickness (WET): 100 μm
Figure JPOXMLDOC01-appb-T000046
Figure JPOXMLDOC01-appb-T000046
Figure JPOXMLDOC01-appb-T000047
Figure JPOXMLDOC01-appb-T000047
Figure JPOXMLDOC01-appb-T000048
Figure JPOXMLDOC01-appb-T000048
Figure JPOXMLDOC01-appb-T000049
Figure JPOXMLDOC01-appb-T000049
Figure JPOXMLDOC01-appb-T000050
Figure JPOXMLDOC01-appb-T000050
Figure JPOXMLDOC01-appb-T000051
Figure JPOXMLDOC01-appb-T000051
表1~6の結果から、本発明の熱硬化性樹脂組成物は、良好な硬化性能を有することが明らかである。 From the results in Tables 1 to 6, it is clear that the thermosetting resin composition of the present invention has good curing performance.
本発明の熱硬化性樹脂組成物は、塗料組成物・接着剤組成物等として使用することができる。 The thermosetting resin composition of the present invention can be used as a coating composition, an adhesive composition, or the like.

Claims (6)

  1. 水酸基(a)及びアルキルエステル基(b)を有するポリエステル樹脂(A)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物。 A thermosetting resin composition comprising a polyester resin (A) having a hydroxyl group (a) and an alkyl ester group (b), and a transesterification catalyst (B).
  2. アルキルエステル基(b)を有するポリエステル樹脂(C)及びポリオール化合物(D)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物。 A thermosetting resin composition comprising a polyester resin (C) and a polyol compound (D) having an alkyl ester group (b), and a transesterification catalyst (B).
  3.  水酸基(a)を有するポリエステル樹脂(E)及びアルキルエステル基(b)を有する化合物(F)、並びに、エステル交換触媒(B)を含有することを特徴とする熱硬化性樹脂組成物。 A thermosetting resin composition comprising a polyester resin (E) having a hydroxyl group (a), a compound (F) having an alkyl ester group (b), and a transesterification catalyst (B).
  4. アルキルエステル基(b)は、下記一般式(1)又は(2)で表される構造である請求項1,2又は3記載の熱硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000001
    Figure JPOXMLDOC01-appb-C000002
    (上記一般式(1)、一般式(2)のいずれにおいても、Rは炭素数50以下のアルキル基。
    は、一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基)
    The thermosetting resin composition according to claim 1, 2, or 3, wherein the alkyl ester group (b) has a structure represented by the following general formula (1) or (2).
    Figure JPOXMLDOC01-appb-C000001
    Figure JPOXMLDOC01-appb-C000002
    (In both the general formula (1) and the general formula (2), R 1 is an alkyl group having 50 or less carbon atoms.
    R 2 is, in part, an oxygen atom, a nitrogen atom and containing carbon atoms which may have 50 or less alkylene group)
  5. ポリエステル樹脂は、樹脂鎖中に、一般式(25)で表される構造単位を有するものである請求項1,2,3又は4記載の熱硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000003
    (式中、Xは一部に、酸素原子、窒素原子を含んでいてもよい炭素数50以下のアルキレン基を表し、Rは、炭素数50以下のアルキル基。
    The thermosetting resin composition according to claim 1, 2, 3 or 4, wherein the polyester resin has a structural unit represented by the general formula (25) in the resin chain.
    Figure JPOXMLDOC01-appb-C000003
    (In the formula, X represents an alkylene group having 50 or less carbon atoms which may contain an oxygen atom and a nitrogen atom as a part, and R b is an alkyl group having 50 or less carbon atoms.
  6. 下記一般式(21)で表される構造
    Figure JPOXMLDOC01-appb-C000004
    (式中、Raは、3級アルキル基を表す)
    及び下記一般式(22)で表される構造
    Figure JPOXMLDOC01-appb-C000005
    (式中、Rbは、1級アルキル基を表す)
    の両方を分子中に少なくとも1有することを特徴とするアルキルエステル化合物。
    Structure represented by the following general formula (21)
    Figure JPOXMLDOC01-appb-C000004
    (In the formula, Ra represents a tertiary alkyl group)
    And the structure represented by the following general formula (22)
    Figure JPOXMLDOC01-appb-C000005
    (In the formula, Rb represents a primary alkyl group)
    An alkyl ester compound characterized by having at least one of both in the molecule.
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5821457A (en) * 1981-07-29 1983-02-08 ピ−ピ−ジ−・インダストリ−ズ・インコ−ポレイテツド Thermosetting coating composition
JPS58111868A (en) * 1981-12-24 1983-07-04 Hitachi Chem Co Ltd Thermosetting resin composition
JPH02147675A (en) * 1988-02-18 1990-06-06 Glidden Co Protective surface coating composition
JPH09302271A (en) * 1996-05-09 1997-11-25 Dainippon Ink & Chem Inc Resin composition for thermosetting powder coating
JP2003119401A (en) * 2001-10-10 2003-04-23 Dainippon Ink & Chem Inc Curable resin composition
JP2005206795A (en) * 2003-12-24 2005-08-04 Dainippon Ink & Chem Inc Thermosetting powder coating composition
US20100160392A1 (en) * 2006-10-19 2010-06-24 Queen Mary & Westfield College Histone deacetylase inhibitors
US20140031368A1 (en) * 2010-05-21 2014-01-30 The Trustees Of Columbia University In The City Of New York Selective hdac inhibitors

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5821457A (en) * 1981-07-29 1983-02-08 ピ−ピ−ジ−・インダストリ−ズ・インコ−ポレイテツド Thermosetting coating composition
JPS58111868A (en) * 1981-12-24 1983-07-04 Hitachi Chem Co Ltd Thermosetting resin composition
JPH02147675A (en) * 1988-02-18 1990-06-06 Glidden Co Protective surface coating composition
JPH09302271A (en) * 1996-05-09 1997-11-25 Dainippon Ink & Chem Inc Resin composition for thermosetting powder coating
JP2003119401A (en) * 2001-10-10 2003-04-23 Dainippon Ink & Chem Inc Curable resin composition
JP2005206795A (en) * 2003-12-24 2005-08-04 Dainippon Ink & Chem Inc Thermosetting powder coating composition
US20100160392A1 (en) * 2006-10-19 2010-06-24 Queen Mary & Westfield College Histone deacetylase inhibitors
US20140031368A1 (en) * 2010-05-21 2014-01-30 The Trustees Of Columbia University In The City Of New York Selective hdac inhibitors

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