WO2021232884A1 - Full-frequency-sweeping electromagnetic wax-preventing scale-inhibiting corrosion-inhibiting apparatus for crude oil exploitation and transportation pipeline - Google Patents
Full-frequency-sweeping electromagnetic wax-preventing scale-inhibiting corrosion-inhibiting apparatus for crude oil exploitation and transportation pipeline Download PDFInfo
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- WO2021232884A1 WO2021232884A1 PCT/CN2021/078841 CN2021078841W WO2021232884A1 WO 2021232884 A1 WO2021232884 A1 WO 2021232884A1 CN 2021078841 W CN2021078841 W CN 2021078841W WO 2021232884 A1 WO2021232884 A1 WO 2021232884A1
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- 239000010779 crude oil Substances 0.000 title claims abstract description 36
- 230000007797 corrosion Effects 0.000 title claims abstract description 22
- 238000005260 corrosion Methods 0.000 title claims abstract description 22
- 230000002401 inhibitory effect Effects 0.000 title abstract description 8
- 238000010408 sweeping Methods 0.000 title abstract 2
- 238000001514 detection method Methods 0.000 claims abstract description 141
- 238000006243 chemical reaction Methods 0.000 claims abstract description 139
- 230000003044 adaptive effect Effects 0.000 claims abstract description 27
- 238000010248 power generation Methods 0.000 claims abstract description 20
- 230000005764 inhibitory process Effects 0.000 claims abstract description 8
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- 238000002955 isolation Methods 0.000 claims description 16
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- 239000013598 vector Substances 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 6
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- 230000002265 prevention Effects 0.000 abstract description 11
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- 239000001993 wax Substances 0.000 description 40
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- DSEKYWAQQVUQTP-XEWMWGOFSA-N (2r,4r,4as,6as,6as,6br,8ar,12ar,14as,14bs)-2-hydroxy-4,4a,6a,6b,8a,11,11,14a-octamethyl-2,4,5,6,6a,7,8,9,10,12,12a,13,14,14b-tetradecahydro-1h-picen-3-one Chemical compound C([C@H]1[C@]2(C)CC[C@@]34C)C(C)(C)CC[C@]1(C)CC[C@]2(C)[C@H]4CC[C@@]1(C)[C@H]3C[C@@H](O)C(=O)[C@@H]1C DSEKYWAQQVUQTP-XEWMWGOFSA-N 0.000 description 2
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/24—Preventing accumulation of dirt or other matter in the pipes, e.g. by traps, by strainers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B37/00—Methods or apparatus for cleaning boreholes or wells
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
Definitions
- the invention belongs to the technical field of oil exploitation and gathering and transportation, and specifically relates to a full-sweep frequency electromagnetic wax-preventing, scale-inhibiting and corrosion-inhibiting device for crude oil production and transportation pipelines.
- Wax deposition is a physical phenomenon and production problem often encountered in oil production. Wax can be divided into paraffin wax and ozokerite based on crystal shape. Wax deposition forms a three-dimensional belt-like, flake-like wax deposit, which is mainly composed of paraffin wax C14-C35 normal alkanes, and a certain amount of ozokerite wax C36-C55 and microcrystalline wax. In addition, there are organic and inorganic substances such as colloids, asphaltenes, and a small amount of water, silt, and salt scale in the wax deposits.
- Paraffin molecules are generally in a dissolved state under reservoir conditions.
- the physical properties of the produced fluid change, and its ability to dissolve wax will significantly decrease.
- the flow rate, gas and liquid properties of the crude oil will change, and the wax dissolved in the crude oil will crystallize out, grow, accumulate and deposit, and finally
- a solid and semi-solid three-dimensional space network structure of wax lump is included, which solidifies the crude oil, loses fluidity, and gradually deposits crystals attached to the wall of the tubing, sucker rod, and pipeline, and continues to accumulate.
- the oil production and oil pipelines are blocked, which affects the normal production of oil production and oil transportation.
- the current ordinary electromagnetic wax prevention technology is basically a single-frequency pulsed magnetic field.
- the pulsed magnetic field has a single frequency and a fixed magnetic field strength. Some use permanent magnets.
- the output power cannot be adjusted.
- the magnetization distance is short.
- Different well conditions use a single frequency or magnetic field. Intensity, the application range of wax and scale prevention is narrow, and different well conditions cannot be adjusted, resulting in a series of poor wax and scale and corrosion inhibition effects and failures.
- the theoretical research is not deep enough, the pertinence is not strong, the scope of application is narrow, and the efficiency is low. And the problem of poor results.
- the purpose of the present invention is to provide a full-sweep electromagnetic anti-wax scale and corrosion inhibitor for crude oil production and transportation pipelines to monitor the temperature of the crude oil medium in the non-magnetic pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection in real time
- the operating parameters of the system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the integrated HMI/PLC program control module and adaptive frequency in the integrated machine according to different temperatures and well conditions.
- the algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power generation module control the frequency and magnetic field strength of the magnetic field, and adjust the magnetization distance to improve the scope of application of the device for wax and anti-scaling, and improve the device after wax and anti-scaling Corrosion inhibition effect.
- the present invention provides the following solutions:
- a full-sweep electromagnetic anti-wax, scale and corrosion inhibitor for crude oil production and transportation pipelines including a non-magnetically conductive pressure-bearing medium transmission pipeline, the outer wall of the non-magnetically conductive pressure-bearing medium transmission pipeline is sequentially sleeved and installed with front-end electromagnetic harmonic conversion and parameters
- the wave conversion and parameter detection systems are composed of electromagnetic conversion coils and parameter detection devices, and the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system
- the magnetic field generated by the electromagnetic conversion coil is a stepped harmonic magnetic field, and the active vector of the magnetic field increases sequentially.
- the HMI/PLC integrated machine is provided with a power filter isolation and step-down module, a control and main power adapter module, an HMI/PLC integrated program control module, an adaptive frequency algorithm generation module, a multi-harmonic generation module and an IGBT drive and Harmonic power generation module.
- the power supply filtering isolation step-down module is composed of a filter circuit, a step-down isolation transformer and an AC-DC conversion module.
- the output end of the power supply filtering isolation step-down module is electrically connected to the control and main power adapter module,
- the output end of the control and main power adapting module is electrically connected with an HMI/PLC integrated program control module, an adaptive frequency algorithm generation module, a multi-harmonic generation module, and an IGBT drive and harmonic power generation module.
- the HMI/PLC The PLC integrated program control module is electrically connected to the adaptive frequency algorithm generation module, and the HMI/PLC integrated program control module receives the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic
- the detection signal fed back by the parameter detection device in the wave conversion and parameter detection system the output end of the adaptive frequency algorithm generation module is electrically connected to the multi-harmonic generation module, and the multi-harmonic generation module receives the frequency of the adaptive frequency algorithm generation module Signal
- the output end of the multi-harmonic generation module is electrically connected to the IGBT drive and the harmonic power generation module
- the IGBT drive and the harmonic power generation module are electrically connected to the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and The parameter detection system and the back-end electromagnetic harmonic conversion and the electromagnetic generating coil in the parameter detection system.
- the outer walls of the front-end electromagnetic harmonic conversion and parametric detection system, the middle electromagnetic harmonic conversion and parametric detection system, and the back-end electromagnetic harmonic conversion and parametric detection system are respectively wrapped with armored protective covers, which can be
- the wave conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system have an isolation effect, reduce interference, and can increase the service life.
- an electric heating coil is fixedly installed between the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, and the back-end electromagnetic harmonic conversion and parameter detection system.
- the electric heating coil can be non-magnetically conductive. The temperature of the crude oil medium in the pressure-bearing medium transportation pipeline is adjusted.
- the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, the back-end electromagnetic harmonic conversion and parameter detection system, and the electric heating coil are wrapped in a sealed shell, and the sealed shell can perform the entire work
- the device package is used to protect the working device.
- the sealed casing is filled with a heat-insulating and waterproof filling layer, which can prevent the external damp and heat environment from damaging the front-end electromagnetic harmonic conversion and parameter detection system, the middle part of the electromagnetic harmonic conversion and parameter detection system and the back-end Electromagnetic harmonic conversion and parameter detection system to improve service life.
- the HMI/PLC integrated program control module is provided with system algorithm control software, which can adjust the operating parameters output to the adaptive frequency algorithm generation module according to different use environments, thereby improving the applicability of the device.
- the multi-harmonic generator of the multi-harmonic generation module effectively covers a frequency of 10-500 Hz, and the multi-harmonic generation module effectively covers a wide frequency, which can improve the application range of the device for wax prevention and scale prevention.
- This solution can realize real-time monitoring of the temperature of the crude oil medium in the non-magnetically permeable pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion And the operating parameters of the parameter detection system, according to different temperatures and well conditions, through the HMI/PLC integrated program control module in the integrated machine, the adaptive frequency algorithm generation module, the multi-harmonic generation module, the IGBT drive and the harmonic power generation module Control the frequency and intensity of the magnetic field, and adjust the magnetization distance to increase the scope of application of the device for wax and scale prevention, and improve the corrosion inhibition effect of the device after wax and scale prevention.
- the outer walls of the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, and the back-end electromagnetic harmonic conversion and parameter detection system are respectively wrapped with armored protective covers, which can convert the front-end electromagnetic harmonics.
- the parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system play a role in isolation, reduce interference, and can increase the service life.
- Electric heating coils are fixedly installed between the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system.
- the electric heating coil can bear pressure against non-magnetic The temperature of the crude oil medium in the medium conveying pipeline is adjusted.
- the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, the back-end electromagnetic harmonic conversion and parameter detection system and the electric heating coil are wrapped in a sealed shell, which can encapsulate the entire working device , Used to protect working devices.
- the sealed shell is filled with a heat-insulating and waterproof filling layer, which can prevent the external damp and heat environment from damaging the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic Harmonic conversion and parameter detection system improve the service life.
- the HMI/PLC integrated program control module is equipped with system algorithm control software.
- the system algorithm control software can adjust the operating parameters of the output to the adaptive frequency algorithm generation module according to different use environments to improve the applicability of the device.
- the multi-harmonic generator of the multi-harmonic generation module effectively covers the frequency 10-500Hz, and the multi-harmonic generation module effectively covers a wide frequency, which can improve the application range of the device for wax prevention and anti-scaling.
- Figure 1 is a schematic diagram of the system composition of the present invention
- Figure 2 is a schematic block diagram of the present invention
- FIG. 3 is a schematic diagram of the installation structure of the present invention.
- Fig. 4 is a schematic diagram of a full-sweep frequency electromagnetic anti-wax scale and corrosion inhibitor device for crude oil production and transportation pipelines provided by an embodiment of the present invention.
- the purpose of the present invention is to provide a full-sweep electromagnetic anti-wax scale and corrosion inhibitor for crude oil production and transportation pipelines to monitor the temperature of the crude oil medium in the non-magnetic pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection in real time
- the operating parameters of the system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the integrated HMI/PLC program control module and adaptive frequency in the integrated machine according to different temperatures and well conditions.
- the algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power generation module control the frequency and magnetic field strength of the magnetic field, and adjust the magnetization distance to improve the scope of application of the device for wax and anti-scaling, and improve the device after wax and anti-scaling Corrosion inhibition effect.
- the full-sweep electromagnetic anti-wax, scale, and corrosion-inhibiting device for crude oil production and transportation pipelines includes a non-magnetically permeable pressure-bearing medium conveying pipeline 10, and the non-magnetically permeable pressure-bearing medium conveying pipeline 10 is a pressure-bearing fluid conveying pipe. There is no eddy current effect when the crude oil is transported.
- the outer wall of the non-magnetically permeable pressure-bearing medium transportation pipeline 10 is successively sleeved and installed with a front-end electromagnetic harmonic conversion and parameter detection system 7, a middle electromagnetic harmonic conversion and parameter detection system 8 and a back-end electromagnetic harmonic Wave conversion and parameter detection system 9, front-end electromagnetic harmonic conversion and parameter detection system 7, middle electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 are all composed of electromagnetic conversion coils and parameter detection devices
- the magnetic field generated by the electromagnetic conversion coil in the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 is a stepped harmonic magnetic field.
- the active vector of the magnetic field increases successively.
- the parameter detection devices in the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 are all connected with the HMI /PLC integrated machine 12 is electrically connected, front-end electromagnetic harmonic conversion and parameter detection system 7, middle electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 are respectively wrapped with armored protective covers on the outer walls 13.
- the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 are fixedly installed with electric heating coils 14, which can conduct non-conductive
- the temperature of the crude oil medium in the magnetic pressure-bearing medium transportation pipeline 10 is adjusted, the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8, the back-end electromagnetic harmonic conversion and parameter detection system 9 and electric heating
- the coil 14 is wrapped in a sealed shell 15.
- the sealed shell 15 can encapsulate the entire working device to protect the working device.
- the sealed shell 15 is filled with a heat-insulating and waterproof filling layer 16, which can prevent the external humid and hot environment.
- a heat-insulating and waterproof filling layer 16 which can prevent the external humid and hot environment.
- the HMI/PLC integrated machine 12 is equipped with a power filter isolation step-down module 1, a control and main power adapter module 2, an HMI/PLC integrated program control module 3, an adaptive frequency algorithm Generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6, power filter isolation step-down module 1 consists of filter circuit, step-down isolation transformer and AC-DC conversion module, power supply filter isolation step-down module The output terminal of 1 is electrically connected to the control and main power adapter module 2 to provide control and operation power respectively, providing high-quality and stable power supply for the system.
- the output terminal of the control and main power adapter module 2 is electrically connected to HMI/PLC Integrated program control module 3, adaptive frequency algorithm generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6, the main power adapter module 2 is an HMI/PLC integrated program control module 3.
- Adaptive frequency algorithm generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6 supply power, HMI/PLC integrated program control module 3 and adaptive frequency algorithm generation module 4 are electrically connected, HMI/PLC integration
- the program control module 3 is equipped with a system algorithm control software 11.
- the system algorithm control software 11 can adjust the operating parameters output to the adaptive frequency algorithm generation module 4 according to different use environments, improve the applicability of the device, and accept the system operating parameter measurement and control signal , Realize algorithm generation, human-computer interaction, operation control, parameter setting and operation parameters, status display, adaptive frequency algorithm generation module 4 accepts HMI/PLC integrated program control module 3 control signals and temperature and current feedback signals for operation monitoring , The calculation generates a frequency reference signal, which is fed back to the HMI/PLC integrated program control module 3, and provides a frequency source for the multi-harmonic generation module 5.
- the multi-harmonic generator of the multi-harmonic generation module 5 effectively covers the frequency 10-500Hz ,
- the multi-harmonic generation module 5 effectively covers a wide range of frequencies, which can improve the application range of the device’s anti-wax and anti-scaling.
- the multi-harmonic generation module 5 accepts the adaptive frequency algorithm to generate the frequency signal of the module 4, and at the same time monitors the temperature and current according to the operation
- the feedback signal generates DC pulse signals of different frequencies and pulse widths, provides multi-harmonic vector magnetic field control signals, and transmits stable output to the IGBT drive and harmonic power generation module 6, which accepts multiple harmonics.
- the control signal of the generated module 5 is sent to the IGBT module through the isolation drive circuit, the digital harmonic vector magnetic field signal is power amplified, and the active power digital harmonic vector magnetic field current source is provided, which is transmitted to the electromagnetic conversion coil.
- the crude oil medium flows through the non-magnetically permeable pressure-bearing medium transportation pipeline 10, and sequentially passes through the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8, and the back-end electromagnetic harmonic conversion and parameter detection system.
- Detection system 9, front-end electromagnetic harmonic conversion and parameter detection system 7, central electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 The parameter detection device in the 9 will pass the temperature parameter of the crude oil medium
- the working parameters of the electromagnetic conversion coil are fed back to the HMI/PLC integrated program control module 3. Through the HMI/PLC integrated program control module 3, algorithm generation, human-computer interaction, operation control, parameter setting, and operation parameter and status display are realized.
- the adaptive frequency algorithm generation module 4 accepts the HMI/PLC integrated program control module 3 control signal and the temperature and current feedback signals of the operation monitoring, calculates and generates the frequency reference model, and feeds it back to the HMI/PLC integrated machine 12 at the same time, and is multi-harmonic
- the generation module 5 provides a frequency source.
- the multi-harmonic generation module 5 generates DC pulse signals of different frequencies and pulse widths according to the temperature and current feedback signals monitored by the operation, provides a multi-harmonic vector magnetic field control signal, and transmits the stable output to the IGBT drive and Harmonic power generation module 6, through IGBT drive and harmonic power generation module 6, drive front-end electromagnetic harmonic conversion and parameter detection system 7, central electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 Cooperate to produce high-power harmonic magnetic fields with different optimal vectors, which act on crude oil media at different distances, which can realize real-time monitoring of the temperature of the crude oil media in the non-magnetic pressure-bearing media pipeline and the front-end electromagnetic harmonic conversion and parameters
- the operating parameters of the detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the HMI/PLC integrated program control module in the integrated machine according to different temperatures and well conditions, and adaptive Frequency algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power
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Abstract
A full-frequency-sweeping electromagnetic wax-preventing scale-inhibiting corrosion-inhibiting apparatus for a crude oil exploitation and transportation pipeline, comprising a non-magnetic-conductive pressure-bearing medium transportation pipeline (10). The present invention can monitor the temperature of a crude oil medium in the non-magnetic-conductive pressure-bearing medium transportation pipeline (10) and operation parameters of a front-end electromagnetic harmonic conversion and parametric detection system (7), a middle electromagnetic harmonic conversion and parametric detection system (8), and a rear-end electromagnetic harmonic conversion and parametric detection system (9) in real time, control the frequency and the magnetic field intensity of a magnetic field according to different temperatures and well conditions by means of an HMI/PLC integrated program control module (3), an adaptive frequency algorithm generation module (4), a multi-harmonic generation module (5), and an IGBT drive and harmonic power generation module (6) in an integrated machine (12), and adjust a magnetization distance, thereby expanding the application range of the apparatus in wax prevention and scale prevention, and improving the corrosion-inhibiting effect of the apparatus after wax inhibition and scale prevention.
Description
本申请要求于2020年5月18日提交中国专利局、申请号为202010417688.9、发明名称为“原油采输管道全扫频电磁防蜡阻垢缓蚀装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on May 18, 2020, the application number is 202010417688.9, and the invention title is "Crude Oil Extraction Pipeline Full-sweep Electromagnetic Wax, Scale, and Corrosion Inhibition Device", all of which The content is incorporated in this application by reference.
本发明属于石油开采和集输技术领域,具体涉及原油采输管道全扫频电磁防蜡阻垢缓蚀装置。The invention belongs to the technical field of oil exploitation and gathering and transportation, and specifically relates to a full-sweep frequency electromagnetic wax-preventing, scale-inhibiting and corrosion-inhibiting device for crude oil production and transportation pipelines.
原油开采中,采出液都有一定量的蜡沉积物。结蜡是油田采油生产中经常遇到的物理现象和生产难题。蜡按结晶形状可分为石蜡和地蜡两种。结蜡形成三维空间的带状、片状蜡沉积物,其主要是由石蜡C14-C35的正构烷烃组成,并兼有一定量的地蜡C36-C55和微晶蜡。此外,蜡沉积物中还有胶质、沥青质及少量水、泥沙、盐垢等有机物和无机物。In crude oil extraction, there is a certain amount of wax deposits in the produced fluid. Wax deposition is a physical phenomenon and production problem often encountered in oil production. Wax can be divided into paraffin wax and ozokerite based on crystal shape. Wax deposition forms a three-dimensional belt-like, flake-like wax deposit, which is mainly composed of paraffin wax C14-C35 normal alkanes, and a certain amount of ozokerite wax C36-C55 and microcrystalline wax. In addition, there are organic and inorganic substances such as colloids, asphaltenes, and a small amount of water, silt, and salt scale in the wax deposits.
石蜡分子在油藏条件下一般处于溶解状态,采油过程中当天然气从原油中溢出分离后,采出液物理属性发生变化,其对蜡的溶解能力会显著下降。在含蜡原油生产过程中,随着温度、压力属性的不断降低,原油的流速、气液相等属性产生变化,溶解在原油中的蜡就会结晶析出,不断长大、聚集和沉积,最后形成固态、半固态的三维空间网状结构的结蜡块,将液态原油包括其中,使原油凝固,失去流动性,逐渐沉积结晶附着在油管壁、抽油杆及输油管壁上,不断积聚致使采油及输油管路阻塞,影响采油、输油的正常生产。Paraffin molecules are generally in a dissolved state under reservoir conditions. When natural gas overflows and separates from crude oil during oil recovery, the physical properties of the produced fluid change, and its ability to dissolve wax will significantly decrease. In the production process of waxy crude oil, as the temperature and pressure properties continue to decrease, the flow rate, gas and liquid properties of the crude oil will change, and the wax dissolved in the crude oil will crystallize out, grow, accumulate and deposit, and finally A solid and semi-solid three-dimensional space network structure of wax lump is included, which solidifies the crude oil, loses fluidity, and gradually deposits crystals attached to the wall of the tubing, sucker rod, and pipeline, and continues to accumulate. The oil production and oil pipelines are blocked, which affects the normal production of oil production and oil transportation.
目前国内外现有的防蜡、清蜡方法多种多样,各有利弊。主要有:机械清理、热力清防蜡、化学清防蜡、内衬涂层防蜡、超声波及电磁防蜡等方式。但大都费时费力,耗能高,施工难度大,成本较高,重复进行,有的对地层污染严重,副作用较多。而有源电磁防蜡技术是近年来应用于生产的一种先进和科学的防蜡措施,具有成本低、工艺简便、效果明显,以及便于管理维护、节能环保的特点,因此得到了广泛的推广应用。但目前 普通电磁防蜡技术,基本为单频率脉冲磁场,脉冲磁场频率单一,磁场强度固定,有的采用永久磁铁方式,输出功率无法调整,磁化作用距离短,不同井况均采用单一频率或磁场强度,致使防蜡防垢适应范围窄,不同井况无法调整,造成一系列防蜡阻垢缓蚀效果不佳及失效的问题存在理论研究不够深,针对性不强,适用范围窄,效率低和效果差的问题。At present, there are various methods of wax prevention and wax removal at home and abroad, and each has its advantages and disadvantages. Mainly include: mechanical cleaning, thermal wax removal and anti-wax, chemical wax removal and anti-wax, lining coating anti-wax, ultrasonic and electromagnetic anti-wax, etc. However, most of them are time-consuming and labor-intensive, high energy consumption, difficult construction, high cost, repeated operations, and some seriously pollute the stratum with many side effects. The active electromagnetic anti-wax technology is an advanced and scientific anti-wax measure used in production in recent years. It has the characteristics of low cost, simple process, obvious effect, easy management and maintenance, energy saving and environmental protection, so it has been widely promoted. application. However, the current ordinary electromagnetic wax prevention technology is basically a single-frequency pulsed magnetic field. The pulsed magnetic field has a single frequency and a fixed magnetic field strength. Some use permanent magnets. The output power cannot be adjusted. The magnetization distance is short. Different well conditions use a single frequency or magnetic field. Intensity, the application range of wax and scale prevention is narrow, and different well conditions cannot be adjusted, resulting in a series of poor wax and scale and corrosion inhibition effects and failures. The theoretical research is not deep enough, the pertinence is not strong, the scope of application is narrow, and the efficiency is low. And the problem of poor results.
发明内容Summary of the invention
本发明的目的是提供一种原油采输管道全扫频电磁防蜡阻垢缓蚀装置,以实时监控非导磁承压介质输送管道中的原油介质的温度与前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的运行参数,根据不同的温度和井况通过一体机内的HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块控制磁场的频率和磁场强度,并且调整磁化距离,提高装置防蜡防垢的适用范围,并且提高装置阻蜡防垢后的缓蚀效果。The purpose of the present invention is to provide a full-sweep electromagnetic anti-wax scale and corrosion inhibitor for crude oil production and transportation pipelines to monitor the temperature of the crude oil medium in the non-magnetic pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection in real time The operating parameters of the system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the integrated HMI/PLC program control module and adaptive frequency in the integrated machine according to different temperatures and well conditions. The algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power generation module control the frequency and magnetic field strength of the magnetic field, and adjust the magnetization distance to improve the scope of application of the device for wax and anti-scaling, and improve the device after wax and anti-scaling Corrosion inhibition effect.
为实现所述目的,本发明提供了如下方案:To achieve the objective, the present invention provides the following solutions:
原油采输管道全扫频电磁防蜡阻垢缓蚀装置,包括非导磁承压介质输送管道,所述非导磁承压介质输送管道的外壁依次套接安装有前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统,所述前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统均由电磁转换线圈和参量检测装置组成,且前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统中的电磁转换线圈产生的磁场为梯级谐波磁场,磁场的有源矢量依次增大,所述前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统中的参量检测装置均与HMI/PLC一体机电连接;A full-sweep electromagnetic anti-wax, scale and corrosion inhibitor for crude oil production and transportation pipelines, including a non-magnetically conductive pressure-bearing medium transmission pipeline, the outer wall of the non-magnetically conductive pressure-bearing medium transmission pipeline is sequentially sleeved and installed with front-end electromagnetic harmonic conversion and parameters The detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system, the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic The wave conversion and parameter detection systems are composed of electromagnetic conversion coils and parameter detection devices, and the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system The magnetic field generated by the electromagnetic conversion coil is a stepped harmonic magnetic field, and the active vector of the magnetic field increases sequentially. The front-end electromagnetic harmonic conversion and parametric detection system, the central electromagnetic harmonic conversion and parametric detection system, and the back-end electromagnetic harmonic conversion and The parameter detection devices in the parameter detection system are all electromechanically connected with the HMI/PLC integrated;
所述HMI/PLC一体机内设有电源滤波隔离降压模块、控制及主电源适配模块、HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块,所述电源滤波隔离降 压模块由滤波电路、降压隔离变压器和AC-DC转换模块组成,电源滤波隔离降压模块的输出端与控制及主电源适配模块电连接,所述控制及主电源适配模块的输出端电连接有HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块,所述HMI/PLC一体化程序控制模块与自适应频率算法产生模块电连接,且HMI/PLC一体化程序控制模块接收前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统中参量检测装置反馈的检测信号,所述自适应频率算法产生模块输出端与多谐波产生模块电连接,所述多谐波产生模块接受自适应频率算法产生模块的频率信号,且多谐波产生模块的输出端电连接IGBT驱动及谐波功率产生模块,所述IGBT驱动及谐波功率产生模块电连接前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统内的电磁发生线圈。The HMI/PLC integrated machine is provided with a power filter isolation and step-down module, a control and main power adapter module, an HMI/PLC integrated program control module, an adaptive frequency algorithm generation module, a multi-harmonic generation module and an IGBT drive and Harmonic power generation module. The power supply filtering isolation step-down module is composed of a filter circuit, a step-down isolation transformer and an AC-DC conversion module. The output end of the power supply filtering isolation step-down module is electrically connected to the control and main power adapter module, The output end of the control and main power adapting module is electrically connected with an HMI/PLC integrated program control module, an adaptive frequency algorithm generation module, a multi-harmonic generation module, and an IGBT drive and harmonic power generation module. The HMI/PLC The PLC integrated program control module is electrically connected to the adaptive frequency algorithm generation module, and the HMI/PLC integrated program control module receives the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic The detection signal fed back by the parameter detection device in the wave conversion and parameter detection system, the output end of the adaptive frequency algorithm generation module is electrically connected to the multi-harmonic generation module, and the multi-harmonic generation module receives the frequency of the adaptive frequency algorithm generation module Signal, and the output end of the multi-harmonic generation module is electrically connected to the IGBT drive and the harmonic power generation module, and the IGBT drive and the harmonic power generation module are electrically connected to the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and The parameter detection system and the back-end electromagnetic harmonic conversion and the electromagnetic generating coil in the parameter detection system.
进一步的,所述前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的外壁分别包裹有铠装防护罩,能够对前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统起到隔离作用,减少干扰,并且能够提高使用寿命。Further, the outer walls of the front-end electromagnetic harmonic conversion and parametric detection system, the middle electromagnetic harmonic conversion and parametric detection system, and the back-end electromagnetic harmonic conversion and parametric detection system are respectively wrapped with armored protective covers, which can be The wave conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system have an isolation effect, reduce interference, and can increase the service life.
进一步的,所述前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统之间固定安装有电热线圈,电热线圈能够对非导磁承压介质输送管道内的原油介质温度进行调节。Further, an electric heating coil is fixedly installed between the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, and the back-end electromagnetic harmonic conversion and parameter detection system. The electric heating coil can be non-magnetically conductive. The temperature of the crude oil medium in the pressure-bearing medium transportation pipeline is adjusted.
进一步的,所述前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统、后端电磁谐波转换及参量检测系统和电热线圈包裹在密封外壳内,密封外壳能够对整个工作装置封装,用于保护工作装置。Further, the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, the back-end electromagnetic harmonic conversion and parameter detection system, and the electric heating coil are wrapped in a sealed shell, and the sealed shell can perform the entire work The device package is used to protect the working device.
进一步的,所述密封外壳内填充有隔热防水填充层,隔热防水填充层能够防止外界的湿热环境损坏前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统,提高使用寿命。Further, the sealed casing is filled with a heat-insulating and waterproof filling layer, which can prevent the external damp and heat environment from damaging the front-end electromagnetic harmonic conversion and parameter detection system, the middle part of the electromagnetic harmonic conversion and parameter detection system and the back-end Electromagnetic harmonic conversion and parameter detection system to improve service life.
进一步的,所述HMI/PLC一体化程序控制模块配套设置有系统算法 控制软件,系统算法控制软件能够根据不同的使用环境调节输出给自适应频率算法产生模块的运行参数,提高装置的适用性。Further, the HMI/PLC integrated program control module is provided with system algorithm control software, which can adjust the operating parameters output to the adaptive frequency algorithm generation module according to different use environments, thereby improving the applicability of the device.
进一步的,所述多谐波产生模块的多谐波发生器有效覆盖频率10-500Hz,多谐波产生模块有效覆盖频率广,能够提高装置的防蜡防垢的适用范围。Further, the multi-harmonic generator of the multi-harmonic generation module effectively covers a frequency of 10-500 Hz, and the multi-harmonic generation module effectively covers a wide frequency, which can improve the application range of the device for wax prevention and scale prevention.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本方案可以实现实时监控非导磁承压介质输送管道中的原油介质的温度与前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的运行参数,根据不同的温度和井况通过一体机内的HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块控制磁场的频率和磁场强度,并且调整磁化距离,提高装置防蜡防垢的适用范围,并且提高装置阻蜡防垢后的缓蚀效果。(1) This solution can realize real-time monitoring of the temperature of the crude oil medium in the non-magnetically permeable pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion And the operating parameters of the parameter detection system, according to different temperatures and well conditions, through the HMI/PLC integrated program control module in the integrated machine, the adaptive frequency algorithm generation module, the multi-harmonic generation module, the IGBT drive and the harmonic power generation module Control the frequency and intensity of the magnetic field, and adjust the magnetization distance to increase the scope of application of the device for wax and scale prevention, and improve the corrosion inhibition effect of the device after wax and scale prevention.
(2)前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的外壁分别包裹有铠装防护罩,能够对前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统起到隔离作用,减少干扰,并且能够提高使用寿命。(2) The outer walls of the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, and the back-end electromagnetic harmonic conversion and parameter detection system are respectively wrapped with armored protective covers, which can convert the front-end electromagnetic harmonics. And the parameter detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system play a role in isolation, reduce interference, and can increase the service life.
(3)前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统之间固定安装有电热线圈,电热线圈能够对非导磁承压介质输送管道内的原油介质温度进行调节。(3) Electric heating coils are fixedly installed between the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system. The electric heating coil can bear pressure against non-magnetic The temperature of the crude oil medium in the medium conveying pipeline is adjusted.
(4)前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统、后端电磁谐波转换及参量检测系统和电热线圈包裹在密封外壳内,密封外壳能够对整个工作装置封装,用于保护工作装置。(4) The front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system, the back-end electromagnetic harmonic conversion and parameter detection system and the electric heating coil are wrapped in a sealed shell, which can encapsulate the entire working device , Used to protect working devices.
(5)密封外壳内填充有隔热防水填充层,隔热防水填充层能够防止外界的湿热环境对损坏前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统,提高使用寿命。(5) The sealed shell is filled with a heat-insulating and waterproof filling layer, which can prevent the external damp and heat environment from damaging the front-end electromagnetic harmonic conversion and parameter detection system, the middle electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic Harmonic conversion and parameter detection system improve the service life.
(6)HMI/PLC一体化程序控制模块配套设置有系统算法控制软件,系统算法控制软件能够根据不同的使用环境调节输出给自适应频率算法 产生模块的运行参数,提高装置的适用性。(6) The HMI/PLC integrated program control module is equipped with system algorithm control software. The system algorithm control software can adjust the operating parameters of the output to the adaptive frequency algorithm generation module according to different use environments to improve the applicability of the device.
(7)多谐波产生模块的多谐波发生器有效覆盖频率10-500Hz,多谐波产生模块有效覆盖频率广,能够提高装置的防蜡防垢的适用范围。(7) The multi-harmonic generator of the multi-harmonic generation module effectively covers the frequency 10-500Hz, and the multi-harmonic generation module effectively covers a wide frequency, which can improve the application range of the device for wax prevention and anti-scaling.
说明书附图Attached drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the embodiments. Obviously, the drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, without creative labor, other drawings can be obtained based on these drawings.
图1为本发明的系统组成示意图;Figure 1 is a schematic diagram of the system composition of the present invention;
图2为本发明的原理框图;Figure 2 is a schematic block diagram of the present invention;
图3为本发明的安装结构示意图;Figure 3 is a schematic diagram of the installation structure of the present invention;
图4为本发明实施例提供的原油采输管道全扫频电磁防蜡阻垢缓蚀装置的原理图。Fig. 4 is a schematic diagram of a full-sweep frequency electromagnetic anti-wax scale and corrosion inhibitor device for crude oil production and transportation pipelines provided by an embodiment of the present invention.
符号说明:Symbol Description:
1-电源滤波隔离降压模块;2-控制及主电源适配模块;3-HMI/PLC一体化程序控制模块;4-自适应频率算法产生模块;5-多谐波产生模块;6-IGBT驱动及谐波功率产生模块;7-前端电磁谐波转换及参量检测系统;8-中部电磁谐波转换及参量检测系统;9-后端电磁谐波转换及参量检测系统;10-非导磁承压介质输送管道;11-系统算法控制软件;12-HMI/PLC一体机;13-铠装防护罩;14-电热线圈;15-密封外壳;16-隔热防水填充层。1- Power filter isolation step-down module; 2- Control and main power adapter module; 3-HMI/PLC integrated program control module; 4- Adaptive frequency algorithm generation module; 5- Multi-harmonic generation module; 6-IGBT Drive and harmonic power generation module; 7-Front-end electromagnetic harmonic conversion and parameter detection system; 8-Central electromagnetic harmonic conversion and parameter detection system; 9-Back-end electromagnetic harmonic conversion and parameter detection system; 10-Non-magnetic Pressure-bearing medium delivery pipeline; 11-system algorithm control software; 12-HMI/PLC integrated machine; 13-armored protective cover; 14-electric heating coil; 15-sealed shell; 16-insulation and waterproof filling layer.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明的目的是提供一种原油采输管道全扫频电磁防蜡阻垢缓蚀装置,以实时监控非导磁承压介质输送管道中的原油介质的温度与前端电磁 谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的运行参数,根据不同的温度和井况通过一体机内的HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块控制磁场的频率和磁场强度,并且调整磁化距离,提高装置防蜡防垢的适用范围,并且提高装置阻蜡防垢后的缓蚀效果。The purpose of the present invention is to provide a full-sweep electromagnetic anti-wax scale and corrosion inhibitor for crude oil production and transportation pipelines to monitor the temperature of the crude oil medium in the non-magnetic pressure-bearing medium transportation pipeline and the front-end electromagnetic harmonic conversion and parameter detection in real time The operating parameters of the system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the integrated HMI/PLC program control module and adaptive frequency in the integrated machine according to different temperatures and well conditions. The algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power generation module control the frequency and magnetic field strength of the magnetic field, and adjust the magnetization distance to improve the scope of application of the device for wax and anti-scaling, and improve the device after wax and anti-scaling Corrosion inhibition effect.
为使本发明的所述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the objectives, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
请参阅图1-3,原油采输管道全扫频电磁防蜡阻垢缓蚀装置,包括非导磁承压介质输送管道10,非导磁承压介质输送管道10为承压流体输送管,输送原油时不产生涡流效应,非导磁承压介质输送管道10的外壁依次套接安装有前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9均由电磁转换线圈和参量检测装置组成,且前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9中的电磁转换线圈产生的磁场为梯级谐波磁场,磁场的有源矢量依次增大,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9中的参量检测装置均与HMI/PLC一体机12电连接,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9的外壁分别包裹有铠装防护罩13,能够对前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9起到隔离作用,减少干扰,并且能够提高使用寿命,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9之间固定安装有电热线圈14,电热线圈14能够对非导磁承压介质输送管道10内的原油介质温度进行调节,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8、后端电磁谐波转换及参量检测系统9和电 热线圈14包裹在密封外壳15内,密封外壳15能够对整个工作装置封装,用于保护工作装置,密封外壳15内填充有隔热防水填充层16,隔热防水填充层16能够防止外界的湿热环境对损坏前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9,提高使用寿命;Please refer to Figure 1-3. The full-sweep electromagnetic anti-wax, scale, and corrosion-inhibiting device for crude oil production and transportation pipelines includes a non-magnetically permeable pressure-bearing medium conveying pipeline 10, and the non-magnetically permeable pressure-bearing medium conveying pipeline 10 is a pressure-bearing fluid conveying pipe. There is no eddy current effect when the crude oil is transported. The outer wall of the non-magnetically permeable pressure-bearing medium transportation pipeline 10 is successively sleeved and installed with a front-end electromagnetic harmonic conversion and parameter detection system 7, a middle electromagnetic harmonic conversion and parameter detection system 8 and a back-end electromagnetic harmonic Wave conversion and parameter detection system 9, front-end electromagnetic harmonic conversion and parameter detection system 7, middle electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 are all composed of electromagnetic conversion coils and parameter detection devices The magnetic field generated by the electromagnetic conversion coil in the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 is a stepped harmonic magnetic field. The active vector of the magnetic field increases successively. The parameter detection devices in the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 are all connected with the HMI /PLC integrated machine 12 is electrically connected, front-end electromagnetic harmonic conversion and parameter detection system 7, middle electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 are respectively wrapped with armored protective covers on the outer walls 13. It can isolate the front-end electromagnetic harmonic conversion and parameter detection system 7, the middle electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9, reducing interference and improving service life , The front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9 are fixedly installed with electric heating coils 14, which can conduct non-conductive The temperature of the crude oil medium in the magnetic pressure-bearing medium transportation pipeline 10 is adjusted, the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8, the back-end electromagnetic harmonic conversion and parameter detection system 9 and electric heating The coil 14 is wrapped in a sealed shell 15. The sealed shell 15 can encapsulate the entire working device to protect the working device. The sealed shell 15 is filled with a heat-insulating and waterproof filling layer 16, which can prevent the external humid and hot environment. To damage the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8 and the back-end electromagnetic harmonic conversion and parameter detection system 9, improve the service life;
请参阅图1-2和图4,HMI/PLC一体机12内设有电源滤波隔离降压模块1、控制及主电源适配模块2、HMI/PLC一体化程序控制模块3、自适应频率算法产生模块4、多谐波产生模块5和IGBT驱动及谐波功率产生模块6,电源滤波隔离降压模块1由滤波电路、降压隔离变压器和AC-DC转换模块组成,电源滤波隔离降压模块1的输出端与控制及主电源适配模块2电连接,分别提供控制及运行电源,为系统提供高质量稳定的电能供给,控制及主电源适配模块2的输出端电连接有HMI/PLC一体化程序控制模块3、自适应频率算法产生模块4、多谐波产生模块5和IGBT驱动及谐波功率产生模块6,主电源适配模块2为HMI/PLC一体化程序控制模块3、自适应频率算法产生模块4、多谐波产生模块5和IGBT驱动及谐波功率产生模块6供电,HMI/PLC一体化程序控制模块3与自适应频率算法产生模块4电连接,HMI/PLC一体化程序控制模块3配套设置有系统算法控制软件11,系统算法控制软件11能够根据不同的使用环境调节输出给自适应频率算法产生模块4的运行参数,提高装置的适用性,接受系统运行参数测控信号,实现算法产生、人机交互、运行控制、参数设定及运行参数、状态显示,自适应频率算法产生模块4接受HMI/PLC一体化程序控制模块3控制信号和运行监测的温度、电流反馈信号,运算产生频率参考信号,同时反馈给HMI/PLC一体化程序控制模块3,并为多谐波产生模块5提供频率源,多谐波产生模块5的多谐波发生器有效覆盖频率10-500Hz,多谐波产生模块5有效覆盖频率广,能够提高装置的防蜡防垢的适用范围,多谐波产生模块5接受自适应频率算法产生模块4的频率信号,同时根据运行监测的温度、电流反馈信号,产生不同频率和脉宽的直流脉冲信号,提供多谐波矢量磁场控制信号,稳定输出传输至IGBT驱动及谐波功率产生模块6,IGBT驱动及谐波功率产生模块6接受多谐波产生模块5的控制信号,经隔离驱动电路,送入IGBT 模块,对数字谐波矢量磁场信号进行功率放大,提供有源功率数字谐波矢量磁场电流源,输送到电磁转换线圈。Please refer to Figure 1-2 and Figure 4. The HMI/PLC integrated machine 12 is equipped with a power filter isolation step-down module 1, a control and main power adapter module 2, an HMI/PLC integrated program control module 3, an adaptive frequency algorithm Generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6, power filter isolation step-down module 1 consists of filter circuit, step-down isolation transformer and AC-DC conversion module, power supply filter isolation step-down module The output terminal of 1 is electrically connected to the control and main power adapter module 2 to provide control and operation power respectively, providing high-quality and stable power supply for the system. The output terminal of the control and main power adapter module 2 is electrically connected to HMI/PLC Integrated program control module 3, adaptive frequency algorithm generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6, the main power adapter module 2 is an HMI/PLC integrated program control module 3. Adaptive frequency algorithm generation module 4, multi-harmonic generation module 5 and IGBT drive and harmonic power generation module 6 supply power, HMI/PLC integrated program control module 3 and adaptive frequency algorithm generation module 4 are electrically connected, HMI/PLC integration The program control module 3 is equipped with a system algorithm control software 11. The system algorithm control software 11 can adjust the operating parameters output to the adaptive frequency algorithm generation module 4 according to different use environments, improve the applicability of the device, and accept the system operating parameter measurement and control signal , Realize algorithm generation, human-computer interaction, operation control, parameter setting and operation parameters, status display, adaptive frequency algorithm generation module 4 accepts HMI/PLC integrated program control module 3 control signals and temperature and current feedback signals for operation monitoring , The calculation generates a frequency reference signal, which is fed back to the HMI/PLC integrated program control module 3, and provides a frequency source for the multi-harmonic generation module 5. The multi-harmonic generator of the multi-harmonic generation module 5 effectively covers the frequency 10-500Hz , The multi-harmonic generation module 5 effectively covers a wide range of frequencies, which can improve the application range of the device’s anti-wax and anti-scaling. The multi-harmonic generation module 5 accepts the adaptive frequency algorithm to generate the frequency signal of the module 4, and at the same time monitors the temperature and current according to the operation The feedback signal generates DC pulse signals of different frequencies and pulse widths, provides multi-harmonic vector magnetic field control signals, and transmits stable output to the IGBT drive and harmonic power generation module 6, which accepts multiple harmonics. The control signal of the generated module 5 is sent to the IGBT module through the isolation drive circuit, the digital harmonic vector magnetic field signal is power amplified, and the active power digital harmonic vector magnetic field current source is provided, which is transmitted to the electromagnetic conversion coil.
工作时,原油介质在非导磁承压介质输送管道10流经,依次通过前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9,前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9中的参量检测装置将经过的原油介质的温度参数和电磁转换线圈的工作参数反馈给HMI/PLC一体化程序控制模块3,通过HMI/PLC一体化程序控制模块3实现算法产生、人机交互、运行控制、参数设定及运行参数和状态显示,自适应频率算法产生模块4接受HMI/PLC一体化程序控制模块3控制信号和运行监测的温度、电流反馈信号,运算产生频率参考型号,同时反馈给HMI/PLC一体机12,并为多谐波产生模块5提供频率源,多谐波产生模块5据运行监测的温度、电流反馈信号,产生不同频率和脉宽的直流脉冲信号,提供多谐波矢量磁场控制信号,稳定输出传输至IGBT驱动及谐波功率产生模块6,通过IGBT驱动及谐波功率产生模块6驱动前端电磁谐波转换及参量检测系统7、中部电磁谐波转换及参量检测系统8和后端电磁谐波转换及参量检测系统9协同运转,产生不同优选矢量的大功率谐波磁场,分别作用于不同距离的原油介质,可以实现实时监控非导磁承压介质输送管道中的原油介质的温度与前端电磁谐波转换及参量检测系统、中部电磁谐波转换及参量检测系统和后端电磁谐波转换及参量检测系统的运行参数,根据不同的温度和井况通过一体机内的HMI/PLC一体化程序控制模块、自适应频率算法产生模块、多谐波产生模块和IGBT驱动及谐波功率产生模块控制磁场的频率和磁场强度,并且调整磁化距离,提高装置防蜡防垢的适用范围,并且提高装置阻蜡防垢后的缓蚀效果。When working, the crude oil medium flows through the non-magnetically permeable pressure-bearing medium transportation pipeline 10, and sequentially passes through the front-end electromagnetic harmonic conversion and parameter detection system 7, the central electromagnetic harmonic conversion and parameter detection system 8, and the back-end electromagnetic harmonic conversion and parameter detection system. Detection system 9, front-end electromagnetic harmonic conversion and parameter detection system 7, central electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 The parameter detection device in the 9 will pass the temperature parameter of the crude oil medium The working parameters of the electromagnetic conversion coil are fed back to the HMI/PLC integrated program control module 3. Through the HMI/PLC integrated program control module 3, algorithm generation, human-computer interaction, operation control, parameter setting, and operation parameter and status display are realized. The adaptive frequency algorithm generation module 4 accepts the HMI/PLC integrated program control module 3 control signal and the temperature and current feedback signals of the operation monitoring, calculates and generates the frequency reference model, and feeds it back to the HMI/PLC integrated machine 12 at the same time, and is multi-harmonic The generation module 5 provides a frequency source. The multi-harmonic generation module 5 generates DC pulse signals of different frequencies and pulse widths according to the temperature and current feedback signals monitored by the operation, provides a multi-harmonic vector magnetic field control signal, and transmits the stable output to the IGBT drive and Harmonic power generation module 6, through IGBT drive and harmonic power generation module 6, drive front-end electromagnetic harmonic conversion and parameter detection system 7, central electromagnetic harmonic conversion and parameter detection system 8 and back-end electromagnetic harmonic conversion and parameter detection system 9 Cooperate to produce high-power harmonic magnetic fields with different optimal vectors, which act on crude oil media at different distances, which can realize real-time monitoring of the temperature of the crude oil media in the non-magnetic pressure-bearing media pipeline and the front-end electromagnetic harmonic conversion and parameters The operating parameters of the detection system, the central electromagnetic harmonic conversion and parameter detection system and the back-end electromagnetic harmonic conversion and parameter detection system are controlled by the HMI/PLC integrated program control module in the integrated machine according to different temperatures and well conditions, and adaptive Frequency algorithm generation module, multi-harmonic generation module, IGBT drive and harmonic power generation module control the frequency and magnetic field strength of the magnetic field, and adjust the magnetization distance to increase the scope of application of the device for wax and anti-scaling, and improve the device after wax and anti-scaling The corrosion inhibition effect.
以上结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention are described above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art are Under the enlightenment of the present invention, many forms can be made without departing from the purpose of the present invention and the protection scope of the claims, and these all fall within the protection of the present invention.
Claims (7)
- 原油采输管道全扫频电磁防蜡阻垢缓蚀装置,包括非导磁承压介质输送管道(10),其特征在于:所述非导磁承压介质输送管道(10)的外壁依次套接安装有前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9),所述前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)均由电磁转换线圈和参量检测装置组成,且前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)中的电磁转换线圈产生的磁场为梯级谐波磁场,磁场的有源矢量依次增大,所述前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)中的参量检测装置均与HMI/PLC一体机(12)电连接;The crude oil production pipeline full-sweep electromagnetic anti-wax scale and corrosion inhibition device, including a non-magnetically conductive pressure-bearing medium transportation pipeline (10), characterized in that: the outer wall of the non-magnetically conductive pressure-bearing medium transportation pipeline (10) is sequentially sheathed The front-end electromagnetic harmonic conversion and parameter detection system (7), the central electromagnetic harmonic conversion and parameter detection system (8), and the back-end electromagnetic harmonic conversion and parameter detection system (9) are connected to the front-end electromagnetic harmonic conversion. And the parameter detection system (7), the central electromagnetic harmonic conversion and parameter detection system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) are composed of electromagnetic conversion coil and parameter detection device, and the front-end electromagnetic harmonic The magnetic field generated by the electromagnetic conversion coil in the conversion and parameter detection system (7), the central electromagnetic harmonic conversion and parameter detection system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) is a stepped harmonic magnetic field. The active vector increases in turn, the front-end electromagnetic harmonic conversion and parameter detection system (7), the central electromagnetic harmonic conversion and parameter detection system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) All the parameter detection devices are electrically connected to the HMI/PLC integrated machine (12);所述HMI/PLC一体机(12)内设有电源滤波隔离降压模块(1)、控制及主电源适配模块(2)、HMI/PLC一体化程序控制模块(3)、自适应频率算法产生模块(4)、多谐波产生模块(5)和IGBT驱动及谐波功率产生模块(6),所述电源滤波隔离降压模块(1)由滤波电路、降压隔离变压器和AC-DC转换模块组成,电源滤波隔离降压模块(1)的输出端与控制及主电源适配模块(2)电连接,所述控制及主电源适配模块(2)的输出端电连接有HMI/PLC一体化程序控制模块(3)、自适应频率算法产生模块(4)、多谐波产生模块(5)和IGBT驱动及谐波功率产生模块(6),所述HMI/PLC一体化程序控制模块(3)与自适应频率算法产生模块(4)电连接,且HMI/PLC一体化程序控制模块(3)接收前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)中参量检测装置反馈的基于经过的原油介质的温度参数和电磁转换线圈的工作参数的检测信号,自适应频率算法产生模块(4)接受HMI/PLC一体化程序控制模块(3)控制信号和运行监测的温度、电流反馈信号,运算产生频率参考信号,同时反馈给HMI/PLC一体机(12),并为多谐波产生模块(5)提供频率源,所述自适应频率算法产生模块(4)输出端与多谐波产生模块(5)电连接,所述多谐波产生模块(5)接受自适应频率算法产生模块(4)的频 率信号,同时根据运行监测的温度、电流反馈信号,产生不同频率和脉宽的直流脉冲信号,提供多谐波矢量磁场控制信号,所述多谐波产生模块(5)的输出端电连接IGBT驱动及谐波功率产生模块(6),所述IGBT驱动及谐波功率产生模块(6)电连接前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)内的电磁发生线圈,产生不同矢量的大功率谐波磁场,分别作用于不同距离的原油介质。The HMI/PLC integrated machine (12) is provided with a power filter isolation step-down module (1), a control and main power adapter module (2), an HMI/PLC integrated program control module (3), and an adaptive frequency algorithm The generation module (4), the multi-harmonic generation module (5) and the IGBT drive and harmonic power generation module (6). The power filter isolation step-down module (1) consists of a filter circuit, a step-down isolation transformer and an AC-DC The output end of the power filter isolation step-down module (1) is electrically connected to the control and main power adapter module (2), and the output end of the control and main power adapter module (2) is electrically connected to the HMI/ PLC integrated program control module (3), adaptive frequency algorithm generation module (4), multi-harmonic generation module (5) and IGBT drive and harmonic power generation module (6), the HMI/PLC integrated program control The module (3) is electrically connected with the adaptive frequency algorithm generation module (4), and the HMI/PLC integrated program control module (3) receives the front-end electromagnetic harmonic conversion and parameter detection system (7), the central electromagnetic harmonic conversion and parameters The detection system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) feedback the detection signal based on the temperature parameters of the passing crude oil medium and the working parameters of the electromagnetic conversion coil from the parameter detection device, and the adaptive frequency algorithm generation module (4) Accept the HMI/PLC integrated program control module (3) Control signal and the temperature and current feedback signal of operation monitoring, calculate the frequency reference signal, and feed it back to the HMI/PLC integrated machine (12) at the same time, and it is multi-harmonic The generating module (5) provides a frequency source, the output end of the adaptive frequency algorithm generating module (4) is electrically connected to the multi-harmonic generating module (5), and the multi-harmonic generating module (5) receives the adaptive frequency algorithm generating The frequency signal of the module (4) simultaneously generates DC pulse signals of different frequencies and pulse widths according to the temperature and current feedback signals of the operation monitoring to provide a multi-harmonic vector magnetic field control signal. The multi-harmonic generation module (5) The output terminal is electrically connected to the IGBT drive and harmonic power generation module (6), and the IGBT drive and harmonic power generation module (6) is electrically connected to the front-end electromagnetic harmonic conversion and parameter detection system (7), the central electromagnetic harmonic conversion and The electromagnetic generating coils in the parameter detection system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) generate high-power harmonic magnetic fields of different vectors, which act on the crude oil medium at different distances respectively.
- 根据权利要求1所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)的外壁分别包裹有铠装防护罩(13)。The crude oil production pipeline full-sweep electromagnetic anti-wax scale and corrosion inhibitor according to claim 1, characterized in that: the front-end electromagnetic harmonic conversion and parameter detection system (7), central electromagnetic harmonic conversion and parameter detection The outer walls of the system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9) are respectively wrapped with armored protective covers (13).
- 根据权利要求1所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)和后端电磁谐波转换及参量检测系统(9)之间固定安装有电热线圈(14)。The crude oil production pipeline full-sweep electromagnetic anti-wax scale and corrosion inhibitor according to claim 1, characterized in that: the front-end electromagnetic harmonic conversion and parameter detection system (7), central electromagnetic harmonic conversion and parameter detection An electric heating coil (14) is fixedly installed between the system (8) and the back-end electromagnetic harmonic conversion and parameter detection system (9).
- 根据权利要求3所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述前端电磁谐波转换及参量检测系统(7)、中部电磁谐波转换及参量检测系统(8)、后端电磁谐波转换及参量检测系统(9)和电热线圈(14)包裹在密封外壳(15)内。The crude oil extraction and transportation pipeline full-sweep electromagnetic anti-wax scale and corrosion inhibitor according to claim 3, characterized in that: the front-end electromagnetic harmonic conversion and parameter detection system (7), the central electromagnetic harmonic conversion and parameter detection The system (8), the back-end electromagnetic harmonic conversion and parameter detection system (9) and the electric heating coil (14) are wrapped in a sealed casing (15).
- 根据权利要求4所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述密封外壳(15)内填充有隔热防水填充层(16)。The crude oil extraction and transportation pipeline full-sweep electromagnetic anti-wax, scale and corrosion inhibitor according to claim 4, characterized in that: the sealed casing (15) is filled with a heat-insulating and waterproof filling layer (16).
- 根据权利要求1所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述HMI/PLC一体化程序控制模块(3)配套设置有系统算法控制软件(11)。The crude oil extraction and transportation pipeline full-sweep electromagnetic anti-wax scale and corrosion inhibitor according to claim 1, characterized in that: the HMI/PLC integrated program control module (3) is provided with a system algorithm control software (11) .
- 根据权利要求1所述的原油采输管道全扫频电磁防蜡阻垢缓蚀装置,其特征在于:所述多谐波产生模块(5)的多谐波发生器有效覆盖频率10-500Hz。The crude oil production pipeline full-sweep frequency electromagnetic anti-wax scale and corrosion inhibitor according to claim 1, characterized in that: the multi-harmonic generator of the multi-harmonic generation module (5) effectively covers a frequency of 10-500 Hz.
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