WO2021223441A1 - Strip-steel mixed-acid pickling system - Google Patents

Strip-steel mixed-acid pickling system Download PDF

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Publication number
WO2021223441A1
WO2021223441A1 PCT/CN2020/136488 CN2020136488W WO2021223441A1 WO 2021223441 A1 WO2021223441 A1 WO 2021223441A1 CN 2020136488 W CN2020136488 W CN 2020136488W WO 2021223441 A1 WO2021223441 A1 WO 2021223441A1
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mixed acid
tank
scrubbing
tanks
rinsing
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PCT/CN2020/136488
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French (fr)
Chinese (zh)
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贾鸿雷
乔军
李春明
周志辉
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中冶南方工程技术有限公司
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Publication of WO2021223441A1 publication Critical patent/WO2021223441A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously

Definitions

  • the utility model relates to the technical field of surface treatment of metallurgical plates and strips, in particular to a strip steel mixed acid pickling system.
  • a layer of oxide scale is formed on the surface of stainless steel during rolling or annealing.
  • the oxide scale is composed of chromium iron oxide, iron oxide and other alloying element oxides. These oxides usually contain Cr 2 O 3 and spinel FeO ⁇ Cr 2 O 3 (ie FeCr 2 O 4 ) structures, which are black or blue-green, octahedral equiaxed crystals, and do not dissolve in 80 °C temperature. Inorganic acids such as H 2 SO 4 , HCL or HNO 3. It is difficult to remove the oxide scale with only a single acid, so mixed acid pickling is usually used.
  • the temperature required for the mixed acid pickling process is generally 40 ⁇ 65°C, the ion activity in the acid solution is higher at this temperature, the pickling efficiency is higher, and the metal salt is not easy to crystallize, which requires a large amount of heat source for heating, which increases Production energy costs.
  • the mixed acid and corresponding water are consumed; the rinsing and scrubbing process of the mixed acid pickling tail will affect the cleaning effect if the ion concentration in the medium exceeds the standard after a certain amount of strip steel is processed, and new water needs to be supplemented regularly; the mixed acid mist contains a certain amount of nitrogen oxides ,
  • the mist of mixed acid needs to be absorbed and treated by the acid mist purification system in order to meet the emission requirements in the national standard, and it also needs to be supplemented with new water regularly.
  • the rinsing and brushing process of the mixed acid pickling tail needs to use desalinated water, because if the chloride ion content in the surface residue of the strip is high, it can penetrate the oxide film and work with the steel matrix to generate soluble corrosion products, thus Pitting corrosion occurs locally on the steel surface.
  • the purpose of the utility model is to provide a strip steel mixed acid pickling system, which can at least solve part of the defects in the prior art.
  • a strip steel mixed acid pickling system including multi-stage rinsing and scrubbing tanks, multiple mixed acid pickling tanks, and hot air drying for drying the strip steel after cleaning.
  • Each of the mixed acid pickling tanks and the multiple rinsing and scrubbing tanks in the multi-stage rinsing and scrubbing tanks are arranged in sequence along the conveying direction of the strip steel;
  • the tank is docked with the rinsing and scrubbing tank at the first position of the multi-stage rinsing and scrubbing tank;
  • the hot-air dryer is arranged at the end of the multi-stage rinsing and scrubbing tank, and the rinsing and scrubbing tank is far away from the mixed acid and pickling tank.
  • each of the mixed acid pickling tanks and the bottom of each of the rinsing and scrubbing tanks are both tapered in a tapered structure, and each of the mixed acid pickling tanks is provided with a spray pipe at the bottom of the tank. road.
  • each of the mixed acid pickling tanks is a shallow jet turbulent flow pickling tank.
  • the multi-stage rinsing and scrubbing system circulation tank for receiving the cleaning liquid discharged from the multi-stage rinsing and scrubbing tanks, and a plurality of mixed acid circulation tanks for receiving the cleaning liquid discharged from each of the mixed acid pickling tanks.
  • the mixed acid circulation tank is configured in a one-to-one correspondence with each of the mixed acid pickling tanks, and the multi-stage rinsing and scrubbing system circulation tank is cyclically connected to the multi-stage rinsing and scrubbing tank through a multi-stage rinsing and scrubbing circulation pump, and each of the mixed acid cycles is The tank is in cyclic communication with the corresponding mixed acid pickling tank through a mixed acid circulating pump.
  • a mixed acid purification device for purifying the cleaning liquid discharged from the multi-stage rinsing and scrubbing tank and the mixed acid and acid washing tank, the discharge port of the circulation tank of the multi-stage rinsing and scrubbing system, and each of the mixed acid cycles
  • the liquid discharge ports of the tank are all connected with the liquid inlet of the mixed acid purification device, and the liquid inlet of each mixed acid circulation tank is connected with the liquid discharge port of the mixed acid purification device.
  • each of the pipelines connecting the mixed acid circulation pump to the mixed acid pickling tank is provided with a mixed acid heat exchanger.
  • an exhaust gas waste heat boiler in the furnace zone of the unit that provides heat sources for the hot air dryer, the multi-stage rinsing and scrubbing tank, and each of the mixed acid heat exchangers.
  • an acid mist washing tower for treating the multi-stage rinsing and scrubbing tanks and the acid mist generated by each of the mixed acid pickling tanks during operation, and the purified wastewater from the acid mist washing tower is sent to the Multi-stage rinsing and scrubbing tank.
  • mist separator which is in communication with the exhaust port of the acid mist washing tower, and the mist separator returns the liquid produced by the mist separation to the acid mist washing tower middle.
  • the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank is a condensed water rinsing and scrubbing tank that uses condensed water generated by heat exchange of waste heat steam for cleaning.
  • Multi-stage rinsing and scrubbing tanks and multiple mixed acid pickling tanks are used to process strip steel, and clean strip steel can be obtained, and then dried by hot air dryer, which can make the strip steel more quickly used in the next Process, improve work efficiency.
  • each of the mixed acid pickling tanks and the bottom of each of the rinsing and scrubbing tanks into a conical structure, so that the acid can be drained during shutdown; in addition, the mixed acid pickling tank adopts a shallow type Jet turbulent acid pickling tank, during operation, strong turbulence prevents acid sludge produced by the reaction of acid and strip steel from depositing on the bottom of the tank. It is also possible to set up a jet pipeline at the bottom of the mixed acid pickling tank to pass the jet stream It can also avoid the clogging caused by the deposition of acid mud.
  • the mixed acid purification device can be used to purify the treated cleaning liquid, and the purified liquid will be gravity returned to the corresponding circulation tank, avoiding the accumulation of sediment into acid mud, and the pipeline and equipment will not be damaged due to blockage. Or affect production, especially if there are no deposits in the heat exchanger, the heat exchange efficiency is improved, and the life of the mixed acid heat exchanger is greatly prolonged; in addition, combined with the above cycle, the mixed acid pickling, multi-stage rinsing and scrubbing are no longer needed. After the waste liquid is discharged according to the production situation, the original acid and new water are added to prepare to avoid the loss of process media and energy media.
  • the heat source used in the hot air dryer, multi-stage rinsing and scrubbing tank and each mixed acid heat exchanger comes from the steam produced by the waste heat boiler, because the heating of the furnace area generally starts before production, when the exhaust gas of the furnace area reaches a certain temperature, it is enough to use
  • the waste heat boiler produces steam, and the entire steam unit can be self-produced and used without the need for an external heat source.
  • an acid mist washing tower is used for treatment.
  • the washing tower can be a multi-stage countercurrent absorption tower structure.
  • the acid mist purification system uses desalinated water or waste heat steam to exchange heat for condensation. Water or industrial water that meets the requirements, the new water flow rate is 0.5-2m 3 /h, and the condensate accumulated in the acid mist pipes, mist separators, etc. are all returned to the acid mist purification tower, so that the acid mist purification wastewater has a stable process It can be transported to the multi-stage rinsing and scrubbing system as make-up water.
  • the make-up water overflows step by step against the running direction of the strip.
  • the saturated concentration is reached, it can be transported to the mixed acid circulation tank to make up for the loss caused by the evaporation of the cleaning liquid.
  • Figure 1 is a schematic diagram of a strip steel mixed acid pickling system provided by an embodiment of the utility model.
  • an embodiment of the utility model provides a strip steel mixed acid pickling system, which includes a multi-stage rinsing and scrubbing tank, a plurality of mixed acid pickling tanks, and a hot air dryer for drying the strip steel after cleaning.
  • the mixed acid pickling tank and the multiple rinsing and scrubbing tanks in the multi-stage rinsing and scrubbing tanks are all arranged in sequence along the conveying direction of the strip steel;
  • the first rinsing and scrubbing tank of the multi-stage rinsing and scrubbing tank is docked;
  • the hot-air dryer is arranged at the end of the multi-stage rinsing and scrubbing tank on the side away from the mixed acid and pickling tank.
  • the hot air dryer 17 then performs the drying process on the strip steel.
  • Multi-stage rinsing and scrubbing tanks and multiple mixed acid pickling tanks are used to process the strip steel to obtain a clean strip, which can then be dried by a hot air dryer, so that the strip can be used more quickly in the next process. Improved work efficiency.
  • direct heating or indirect heating can be used.
  • the condensed water generated after the indirect heat exchange of the steam is collected in a condensed water tank, and the condensed water is recycled for use.
  • each of the mixed acid pickling tank and the bottom of each of the rinsing and washing tanks are tapered structures, and both are tapered structures, preferably ,
  • the bottom of each of the mixed acid pickling tanks is provided with an injection pipeline.
  • this embodiment does not limit this, preferably, as shown in Figure 1, this embodiment adopts Two mixed acid pickling tanks and five-stage rinsing and scrubbing tanks.
  • the two mixed acid pickling tanks are defined as the first mixed acid pickling tank 1 and the second mixed acid pickling tank 2, which are transported along the strip The directions are arranged in sequence, and the same five-stage rinsing and scrubbing tanks are arranged in sequence along the transportation direction of the strip.
  • the mixed acid pickling tank can adopt a shallow jet turbulent flow pickling tank.
  • the strong turbulence prevents the acid sludge produced by the reaction of the acid solution and the strip steel from depositing on the bottom of the tank.
  • it can also be used in the mixed acid pickling.
  • the bottom of the tank is provided with an injection pipe d, which can also avoid clogging caused by the deposition of acid sludge through the injection of liquid flow, thereby better solving the existing defects.
  • the system also includes a multi-stage rinsing and scrubbing system circulation tank 6 for receiving the cleaning liquid discharged from the multi-stage rinsing and scrubbing tank 3, and a circulation tank 6 for receiving each of the A plurality of mixed acid circulation tanks for the cleaning liquid discharged from the mixed acid pickling tank, each of the mixed acid circulation tanks is arranged in a one-to-one correspondence with each of the mixed acid pickling tanks, and the multi-stage rinsing and scrubbing system circulation tank 6 passes through a multi-stage rinsing and scrubbing cycle
  • the pump 10 is in cyclic communication with the multi-stage rinsing and scrubbing tank 3, and each of the mixed acid circulation tanks is in cyclic communication with the corresponding mixed acid and acid washing tank through a mixed acid circulation pump.
  • the first mixed acid circulation pump 8 and the second mixed acid circulation pump 9 are connected to the first mixed acid acid pickling tank 1 and the second mixed acid acid pickling tank mentioned above.
  • the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank can realize the recycling of the cleaning liquid to make full use of the performance of the cleaning liquid.
  • the medium in the mixed acid pickling tank and the multi-stage rinsing and scrubbing tank 3 after operation Respectively, they are combined to the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank, and then combined with their corresponding circulating pumps to guide the medium to the mixed acid acid washing tank and the multi-stage rinsing and scrubbing tank 3 again, and then recycle the respective media.
  • the piping h to the first mixed acid circulation tank 4 and the second mixed acid circulation tank 5 is arranged at the outlet of the multi-stage rinsing and scrubbing circulation pump 10, so that the medium containing a certain amount of free acid can be transported to the first mixed acid circulation tank 4 and the second acid mixed circulation tank.
  • the two-mix acid circulation tank 5 is recycled again.
  • FIG. 1 also includes a mixed acid purification device 12 for purifying the multi-stage rinsing and scrubbing tank 3 and the cleaning liquid discharged from the mixed acid and acid cleaning tank, and the multi-stage rinsing and scrubbing system circulation tank 6
  • the liquid discharge port and the liquid discharge port of each of the mixed acid circulation tanks are connected with the liquid inlet of the mixed acid purification device 12, and the liquid inlet of each acid mixed circulation tank is connected with the liquid inlet of the mixed acid purification device 12
  • the drain port is connected.
  • the mixed acid purification device 12 can be used to purify the treated cleaning liquid.
  • the medium in the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank is also pumped to the mixed acid purification device 12, and
  • the position of the mixed acid purification device 12 is higher than that of the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank. Therefore, the purified liquid after purification can be returned to the corresponding circulation tank by gravity, thus avoiding the accumulation of sediment into acid mud. Pipes and equipment will not be damaged or affect production due to clogging. In particular, there are no deposits in the heat exchanger, the heat exchange efficiency is improved, and the life of the mixed acid heat exchanger is greatly extended.
  • the discharge ports of the first mixed acid circulation tank 4, the second mixed acid circulation tank 5, and the multi-stage rinsing and scrubbing system circulation tank 6 are connected to the liquid inlet of the mixed acid purification device 12 through pipeline a, and each of the mixed acid circulation tanks The liquid inlet is communicated with the liquid outlet of the mixed acid purification device 12 through the pipeline b.
  • the mixed acid pickling, multi-stage rinsing and scrubbing do not need to discharge the waste liquid according to the production situation, and then re-add the original acid and new water to prepare, so as to avoid the loss of process media and energy media.
  • the mixed acid purification device 12 may be a filtering method such as pressure filtration, suction filtration, or centrifugal filtration, which is not limited in this embodiment.
  • Fig. 1 The pipeline connecting each of the mixed acid circulation pumps to the mixed acid pickling tank is equipped with a mixed acid heat exchanger.
  • the mixed acid heat exchanger can directly exchange heat.
  • This embodiment is similar to the conventional method, and after quoting the above-mentioned mixed acid purification device 12, the heat exchange can be made There are no deposits inside the heat exchanger, the heat exchange efficiency is improved, and the life of the heat exchanger is greatly extended.
  • the mixed acid heat exchangers which are respectively defined as the first mixed acid heat exchanger 13 and the second mixed acid heat exchanger 14, which are configured in a one-to-one correspondence with the first mixed acid heat exchange pump 8 and the second mixed acid heat exchange pump 9 respectively.
  • the system also includes a heat source for the hot air dryer 17, the multi-stage rinsing and scrubbing tank 3, and each of the mixed acid heat exchangers to provide a heat source for the exhaust gas waste heat boiler in the furnace zone of the unit.
  • the heat source used by the hot air dryer 17, the multi-stage rinsing and scrubbing tank 3, and each mixed acid heat exchanger can all come from the steam produced by the waste heat boiler X, because the heating of the furnace area generally starts before production.
  • the waste heat boiler X which is a commonly used waste heat utilization equipment in this field, its specific working principle will not be detailed here.
  • the system also includes an acid mist washing tower for processing the multi-stage rinsing and scrubbing tank 3 and the acid mist generated by each of the mixed acid pickling tanks during operation 7.
  • the purified wastewater from the acid mist washing tower 7 is sent to the multi-stage rinsing and scrubbing tank 3 through a pipeline.
  • the acid mist washing tower 7 is used for treatment.
  • the washing tower is preferably a multi-stage countercurrent absorption tower structure, and the water in the acid mist purification adopts desalted water or waste heat.
  • Condensate water generated by steam heat exchange or industrial water that meets the requirements (the water can be added to the acid mist scrubber 7 through the new water pipe f), the new water flow rate is 0.5-2m 3 /h, and the mist discharge pipe e, mist
  • the condensate accumulated in the drip separator 16 is all returned to the acid mist purification tower, so that the acid mist purification wastewater with a stable process can be transported to the multi-stage rinsing and scrubbing system as supplementary water, and the supplementary water is gradually reversed in the multi-stage rinsing and scrubbing system.
  • the purified wastewater is first returned to the multi-stage rinsing and scrubbing system circulation tank 6 (specifically, it can be conducted through the pipeline g), and then sent from the circulation tank to the mixed acid pickling tank and the multi-stage rinsing and scrubbing tank 3.
  • the acid mist washing tower 7 is provided with an acid mist purification circulating pump 11 to realize its own circulation.
  • a mist exhaust fan 15 is also provided between the mist separator 16 and the acid mist washing tower 7.
  • the system also includes a mist separator 16, which communicates with the exhaust port of the acid mist scrubber 7, and the mist separator 16 also There is a liquid discharge pipe c for returning the liquid produced by the separation of mist droplets to the acid mist washing tower 7.
  • the droplet separator 16 can separate liquid, and the liquid can be returned to the acid mist washing tower 7 through the drain pipe c as supplemental water.
  • the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank 3 is set as a condensed water rinsing and scrubbing tank that uses condensed water generated by the heat exchange of waste heat steam for cleaning, which can meet the requirements for the cleanliness of the strip surface.
  • the condensed water comes from the condensed water produced by the heat exchange of the waste heat steam. If the condensed water is insufficient, then desalinated water is used, which saves the consumption of desalinated water.
  • this system avoids the waste of process media and energy media caused by the waste of single processes such as mixed acid pickling, multi-stage rinsing and scrubbing, and acid mist purification.
  • process media and energy media caused by the waste of single processes
  • multi-stage rinsing and scrubbing and acid mist purification.
  • the range is reduced, the process medium is recycled, and the production cost is greatly reduced.
  • the system is open source and throttling, which saves the amount of energy medium and reduces the system's emissions or even no emissions.

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  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

Provided is a strip-steel mixed-acid pickling system, comprising a multi-stage rinsing and scrubbing tank (3), a plurality of mixed-acid pickling tanks (1, 2), and a hot air dryer (17) used for drying the strip steel after cleaning; each of the mixed-acid pickling tanks (1, 2) and the plurality of rinsing and scrubbing tanks (3) in the multi-stage rinsing and scrubbing tank (3) are arranged in sequence along the direction of conveyance of the strip steel; the mixed-acid pickling tank (2) located at the end of each of the mixed-acid pickling tanks (1, 2) is docked with the rinsing and scrubbing tank (3) at the first position of the multi-stage rinsing and scrubbing tank (3); the hot air dryer (17) is arranged on the side of the rinsing and scrubbing tank (3) at the end of the multi-stage rinsing and scrubbing tank (3) away from the mixed-acid pickling tank (1, 2). The strip-steel mixed-acid pickling system uses a multi-stage rinsing and scrubbing tank (3) and a plurality of mixed-acid pickling tanks (1, 2) to treat strip steel, to obtain clean strip steel, which is then dried by means of a hot air dryer (17), such that the strip steel can be applied to the subsequent process more quickly, improving operating efficiency.

Description

一种带钢混酸酸洗系统Strip steel mixed acid pickling system 技术领域Technical field
本实用新型涉及冶金板带表面处理技术领域,具体为一种带钢混酸酸洗系统。The utility model relates to the technical field of surface treatment of metallurgical plates and strips, in particular to a strip steel mixed acid pickling system.
背景技术Background technique
不锈钢表面在轧制或退火过程中表面会生成一层氧化皮,氧化皮由铬铁氧化物、铁氧化物和其它合金元素氧化物等成分组成。这些氧化物通常含有Cr 2O 3和尖晶石FeO·Cr 2O 3(即FeCr 2O 4)结构,呈黑色或蓝绿色、八面体等轴晶系,在80℃温度下也不溶解于H 2SO 4、HCL或HNO 3等无机酸。仅采用单一酸很难去除氧化皮,因此通常采用混酸酸洗。 A layer of oxide scale is formed on the surface of stainless steel during rolling or annealing. The oxide scale is composed of chromium iron oxide, iron oxide and other alloying element oxides. These oxides usually contain Cr 2 O 3 and spinel FeO·Cr 2 O 3 (ie FeCr 2 O 4 ) structures, which are black or blue-green, octahedral equiaxed crystals, and do not dissolve in 80 ℃ temperature. Inorganic acids such as H 2 SO 4 , HCL or HNO 3. It is difficult to remove the oxide scale with only a single acid, so mixed acid pickling is usually used.
然而现有的混酸酸洗具有如下缺陷:However, the existing mixed acid pickling has the following defects:
1、现有的混酸酸洗过程清洗不干净,而且在清洗完毕后也没有对带钢进行干燥,潮湿的带钢没办法直接进行接下来的工序。1. The existing mixed acid pickling process is not clean, and the strip steel is not dried after the cleaning, and the wet strip cannot be directly carried out to the next process.
2、混酸酸洗过程中会产生一些金属氧化物及含金属元素沉淀物,当达到一定生产累积时,沉淀物会积聚成酸泥。酸泥如果不及时去除的话,不但会积累在槽体、罐体、阀门、管道低洼及死区处,造成设备及管道堵塞,影响生产,而且会附着在换热器的表面,造成加热不均匀甚至换热器局部过热,加速换热器的损坏。2. In the process of mixed acid pickling, some metal oxides and metal-containing deposits will be produced. When a certain production accumulation is reached, the deposits will accumulate into acid mud. If the acid sludge is not removed in time, it will not only accumulate in tanks, tanks, valves, pipelines, low-lying and dead areas, causing equipment and pipeline blockages, affecting production, but also attaching to the surface of the heat exchanger, causing uneven heating Even partial overheating of the heat exchanger accelerates the damage of the heat exchanger.
3、由于混酸酸洗工艺要求的温度一般为40~65℃,此温度下酸液中离子活性较高,酸洗效率较高,并且金属盐不易结晶,这需要大量的热源进行加热,增加了生产能耗成本。3. Since the temperature required for the mixed acid pickling process is generally 40~65℃, the ion activity in the acid solution is higher at this temperature, the pickling efficiency is higher, and the metal salt is not easy to crystallize, which requires a large amount of heat source for heating, which increases Production energy costs.
4、混酸随着温度升高,挥发性也在提高,混酸及相应水分在消耗;另常规酸洗工艺中由于沉淀物的积累定期需要从在线槽底部、混酸循环罐底部排液至废水坑,混酸及相应水分在消耗;混酸酸洗尾部的漂洗及刷洗工艺在处理一定量带钢后介质中的离子浓度超标会影响清洗效果,需要定期补充新水; 混酸雾气中含有一定量含氮氧化物、混酸的雾气,为达到国标中的排放要求需要酸雾净化系统进行吸收处理,也需要定期补充新水。4. As the temperature increases, the volatility of the mixed acid increases, and the mixed acid and the corresponding water are consumed; in addition, due to the accumulation of sediment in the conventional pickling process, it is necessary to drain the liquid from the bottom of the online tank and the bottom of the mixed acid circulation tank to the waste water pit regularly. The mixed acid and corresponding water are consumed; the rinsing and scrubbing process of the mixed acid pickling tail will affect the cleaning effect if the ion concentration in the medium exceeds the standard after a certain amount of strip steel is processed, and new water needs to be supplemented regularly; the mixed acid mist contains a certain amount of nitrogen oxides , The mist of mixed acid needs to be absorbed and treated by the acid mist purification system in order to meet the emission requirements in the national standard, and it also needs to be supplemented with new water regularly.
5、混酸酸洗尾部的漂洗和刷洗工艺需要采用脱盐水,因为如果带钢表面残留物中氯离子含量较高,可穿透氧化膜与钢基体起作用,生成可溶性的腐蚀产物,从而在带钢表面局部造成点蚀。5. The rinsing and brushing process of the mixed acid pickling tail needs to use desalinated water, because if the chloride ion content in the surface residue of the strip is high, it can penetrate the oxide film and work with the steel matrix to generate soluble corrosion products, thus Pitting corrosion occurs locally on the steel surface.
实用新型内容Utility model content
本实用新型的目的在于提供一种带钢混酸酸洗系统,至少可以解决现有技术中的部分缺陷。The purpose of the utility model is to provide a strip steel mixed acid pickling system, which can at least solve part of the defects in the prior art.
为实现上述目的,本实用新型实施例提供如下技术方案:一种带钢混酸酸洗系统,包括多级漂洗刷洗槽、多个混酸酸洗槽以及对清洗完毕后的带钢进行干燥的热风干燥器,各所述混酸酸洗槽以及所述多级漂洗刷洗槽中的多个漂洗刷洗槽均沿带钢的运输方向依次布设;位于各所述混酸酸洗槽的末尾的所述混酸酸洗槽与位于所述多级漂洗刷洗槽的首位的所述漂洗刷洗槽对接;所述热风干燥器设于所述多级漂洗刷洗槽的末尾的所述漂洗刷洗槽远离所述混酸酸洗槽的一侧。In order to achieve the above objectives, the embodiments of the present invention provide the following technical solutions: a strip steel mixed acid pickling system, including multi-stage rinsing and scrubbing tanks, multiple mixed acid pickling tanks, and hot air drying for drying the strip steel after cleaning. Each of the mixed acid pickling tanks and the multiple rinsing and scrubbing tanks in the multi-stage rinsing and scrubbing tanks are arranged in sequence along the conveying direction of the strip steel; The tank is docked with the rinsing and scrubbing tank at the first position of the multi-stage rinsing and scrubbing tank; the hot-air dryer is arranged at the end of the multi-stage rinsing and scrubbing tank, and the rinsing and scrubbing tank is far away from the mixed acid and pickling tank. One side.
进一步,每一所述混酸酸洗槽的槽底和每一所述漂洗刷洗槽的槽底均为锥形结构均为锥形结构,各所述混酸酸洗槽的槽底均设有喷射管路。Furthermore, the bottom of each of the mixed acid pickling tanks and the bottom of each of the rinsing and scrubbing tanks are both tapered in a tapered structure, and each of the mixed acid pickling tanks is provided with a spray pipe at the bottom of the tank. road.
进一步,各所述混酸酸洗槽均为浅式喷射紊流酸洗槽。Further, each of the mixed acid pickling tanks is a shallow jet turbulent flow pickling tank.
进一步,还包括用于接收所述多级漂洗刷洗槽排出的清洗液的多级漂洗刷洗系统循环罐以及用于接收各所述混酸酸洗槽排出的清洗液的多个混酸循环罐,各所述混酸循环罐与各所述混酸酸洗槽一一对应配置,所述多级漂洗刷洗系统循环罐通过多级漂洗刷洗循环泵与所述多级漂洗刷洗槽循环连通,每一所述混酸循环罐通过混酸循环泵与和其对应的所述混酸酸洗槽循环连通。Further, it also includes a multi-stage rinsing and scrubbing system circulation tank for receiving the cleaning liquid discharged from the multi-stage rinsing and scrubbing tanks, and a plurality of mixed acid circulation tanks for receiving the cleaning liquid discharged from each of the mixed acid pickling tanks. The mixed acid circulation tank is configured in a one-to-one correspondence with each of the mixed acid pickling tanks, and the multi-stage rinsing and scrubbing system circulation tank is cyclically connected to the multi-stage rinsing and scrubbing tank through a multi-stage rinsing and scrubbing circulation pump, and each of the mixed acid cycles is The tank is in cyclic communication with the corresponding mixed acid pickling tank through a mixed acid circulating pump.
进一步,还包括用于净化所述多级漂洗刷洗槽以及所述混酸酸洗槽排出 的清洗液的混酸净化装置,所述多级漂洗刷洗系统循环罐的排液口以及每一所述混酸循环罐的排液口均与所述混酸净化装置的进液口连通,每一所述混酸循环罐的进液口均与所述混酸净化装置的排液口连通。Further, it also includes a mixed acid purification device for purifying the cleaning liquid discharged from the multi-stage rinsing and scrubbing tank and the mixed acid and acid washing tank, the discharge port of the circulation tank of the multi-stage rinsing and scrubbing system, and each of the mixed acid cycles The liquid discharge ports of the tank are all connected with the liquid inlet of the mixed acid purification device, and the liquid inlet of each mixed acid circulation tank is connected with the liquid discharge port of the mixed acid purification device.
进一步,每一所述混酸循环泵连至所述混酸酸洗槽的管路上均设有混酸换热器。Further, each of the pipelines connecting the mixed acid circulation pump to the mixed acid pickling tank is provided with a mixed acid heat exchanger.
进一步,还包括为所述热风干燥器、所述多级漂洗刷洗槽以及各所述混酸换热器提供热源的机组内炉区废气余热锅炉。Further, it also includes an exhaust gas waste heat boiler in the furnace zone of the unit that provides heat sources for the hot air dryer, the multi-stage rinsing and scrubbing tank, and each of the mixed acid heat exchangers.
进一步,还包括用于处理所述多级漂洗刷洗槽以及各所述混酸酸洗槽在作业中产生的酸雾的酸雾洗涤塔,所述酸雾洗涤塔的净化废水通过管道送至所述多级漂洗刷洗槽。Further, it also includes an acid mist washing tower for treating the multi-stage rinsing and scrubbing tanks and the acid mist generated by each of the mixed acid pickling tanks during operation, and the purified wastewater from the acid mist washing tower is sent to the Multi-stage rinsing and scrubbing tank.
进一步,还包括雾滴分离器,所述雾滴分离器与所述酸雾洗涤塔的排气口连通,且所述雾滴分离器将雾滴分离产生的液体回流至所述酸雾洗涤塔中。Furthermore, it also includes a mist separator, which is in communication with the exhaust port of the acid mist washing tower, and the mist separator returns the liquid produced by the mist separation to the acid mist washing tower middle.
进一步,所述多级漂洗刷洗槽的末尾的所述漂洗刷洗槽为使用余热蒸汽换热产生的冷凝水进行清洗的冷凝水漂洗刷洗槽。Further, the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank is a condensed water rinsing and scrubbing tank that uses condensed water generated by heat exchange of waste heat steam for cleaning.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of this utility model are:
1、采用多级漂洗刷洗槽和多个混酸酸洗槽对带钢进行处理,可以得到洁净的带钢,然后再通过热风干燥器进行干燥,可以使带钢能够更快速地运用到接下来的工序,提高了工作效率。1. Multi-stage rinsing and scrubbing tanks and multiple mixed acid pickling tanks are used to process strip steel, and clean strip steel can be obtained, and then dried by hot air dryer, which can make the strip steel more quickly used in the next Process, improve work efficiency.
2、通过将每一所述混酸酸洗槽和每一所述漂洗刷洗槽的槽底均设计成锥形结构,以便于在停机时将酸液排空;另外,混酸酸洗槽采用浅式喷射紊流酸洗槽,在作业时,强紊流使酸液与带钢反应产生的酸泥不沉积在槽底,还可以在混酸酸洗槽的槽底设喷射管路,通过喷射液流也能够避免酸泥的沉积而造成堵塞。2. By designing each of the mixed acid pickling tanks and the bottom of each of the rinsing and scrubbing tanks into a conical structure, so that the acid can be drained during shutdown; in addition, the mixed acid pickling tank adopts a shallow type Jet turbulent acid pickling tank, during operation, strong turbulence prevents acid sludge produced by the reaction of acid and strip steel from depositing on the bottom of the tank. It is also possible to set up a jet pipeline at the bottom of the mixed acid pickling tank to pass the jet stream It can also avoid the clogging caused by the deposition of acid mud.
3、采用多级漂洗刷洗系统循环罐、混酸循环罐、多级漂洗刷洗循环泵以及混酸循环泵可以实现清洗液的循环使用,进而循环利用各自介质。3. The use of multi-stage rinsing and scrubbing system circulation tanks, mixed acid circulation tanks, multi-stage rinsing and scrubbing circulation pumps and mixed acid circulation pumps can realize the recycling of cleaning liquid, and then recycle their respective media.
4、采用混酸净化装置可以对处理后的清洗液进行净化,净化后的净化液重力回流至相应的循环罐,避免了沉淀物积累成酸泥的同时,管道和设备不会因为堵塞而自身损坏或影响生产,特别是换热器内部没有沉积物,换热效率提高,并大幅度延长了混酸换热器的寿命;另外,结合上述的循环,使得混酸酸洗、多级漂洗刷洗均无需再根据生产情况排放废液后,重新加原酸和新水配制,避免造成工艺介质及能源介质的损失。4. The mixed acid purification device can be used to purify the treated cleaning liquid, and the purified liquid will be gravity returned to the corresponding circulation tank, avoiding the accumulation of sediment into acid mud, and the pipeline and equipment will not be damaged due to blockage. Or affect production, especially if there are no deposits in the heat exchanger, the heat exchange efficiency is improved, and the life of the mixed acid heat exchanger is greatly prolonged; in addition, combined with the above cycle, the mixed acid pickling, multi-stage rinsing and scrubbing are no longer needed. After the waste liquid is discharged according to the production situation, the original acid and new water are added to prepare to avoid the loss of process media and energy media.
5、热风干燥器、多级漂洗刷洗槽以及各混酸换热器使用的热源均来自于余热锅炉产生的蒸汽,因为炉区升温一般在生产前开始,当炉区废气到一定温度时就足以利用余热锅炉产生蒸汽,蒸汽整个机组可自产自用、无需机组外热源。5. The heat source used in the hot air dryer, multi-stage rinsing and scrubbing tank and each mixed acid heat exchanger comes from the steam produced by the waste heat boiler, because the heating of the furnace area generally starts before production, when the exhaust gas of the furnace area reaches a certain temperature, it is enough to use The waste heat boiler produces steam, and the entire steam unit can be self-produced and used without the need for an external heat source.
6、为满足吸收酸雾中的可溶性酸的要求,采用酸雾洗涤塔进行处理,该洗涤塔可以是多级逆流吸收塔结构,酸雾净化系统补水采用脱盐水或余热蒸汽换热产生的冷凝水或满足要求的工业水,新水流量在0.5~2m 3/h,另外酸雾管道、雾滴分离器等积聚的冷凝液均回流至酸雾净化塔,这样具有稳定流程的酸雾净化废水可输送至多级漂洗刷洗系统中作为补水,补水在多级漂洗刷洗系统中逐级逆带钢运行方向溢流,达到饱和浓度时可输送至混酸循环罐来弥补清洗液蒸发造成的损失。 6. In order to meet the requirement of absorbing the soluble acid in the acid mist, an acid mist washing tower is used for treatment. The washing tower can be a multi-stage countercurrent absorption tower structure. The acid mist purification system uses desalinated water or waste heat steam to exchange heat for condensation. Water or industrial water that meets the requirements, the new water flow rate is 0.5-2m 3 /h, and the condensate accumulated in the acid mist pipes, mist separators, etc. are all returned to the acid mist purification tower, so that the acid mist purification wastewater has a stable process It can be transported to the multi-stage rinsing and scrubbing system as make-up water. In the multi-stage rinsing and scrubbing system, the make-up water overflows step by step against the running direction of the strip. When the saturated concentration is reached, it can be transported to the mixed acid circulation tank to make up for the loss caused by the evaporation of the cleaning liquid.
7、将多级漂洗刷洗槽的末尾的所述漂洗刷洗槽设为使用余热蒸汽换热产生的冷凝水进行清洗的冷凝水漂洗刷洗槽,可以满足带钢表面清洁度要求,该冷凝水来自于余热蒸汽换热产生的冷凝水,若冷凝水不足时再采用脱盐水,节约了脱盐水消耗。7. Set the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank as a condensed water rinsing and scrubbing tank that uses the condensed water generated by the heat exchange of waste heat steam to clean, which can meet the requirements for the cleanliness of the strip surface. The condensed water comes from If the condensate water generated by the heat exchange of the waste heat steam is insufficient, the demineralized water is used, which saves the consumption of demineralized water.
附图说明Description of the drawings
图1为本实用新型实施例提供的一种带钢混酸酸洗系统的示意图。Figure 1 is a schematic diagram of a strip steel mixed acid pickling system provided by an embodiment of the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术 方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present utility model.
请参阅图1,本实用新型实施例提供一种带钢混酸酸洗系统,包括多级漂洗刷洗槽、多个混酸酸洗槽以及对清洗完毕后的带钢进行干燥的热风干燥器,各所述混酸酸洗槽以及所述多级漂洗刷洗槽中的多个漂洗刷洗槽均沿带钢的运输方向依次布设;位于各所述混酸酸洗槽的末尾的所述混酸酸洗槽与位于所述多级漂洗刷洗槽的首位的所述漂洗刷洗槽对接;所述热风干燥器设于所述多级漂洗刷洗槽的末尾的所述漂洗刷洗槽远离所述混酸酸洗槽的一侧。本实施例中,在多级漂洗刷洗槽3结束对带钢的清洗过程后,再由该热风干燥器17对带钢进行干燥处理。采用多级漂洗刷洗槽和多个混酸酸洗槽对带钢进行处理,可以得到整洁的带钢,然后再通过热风干燥器进行干燥,可以使带钢能够更快速地运用到接下来的工序,提高了工作效率。优选的,可以采用直接加热或间接加热方式,蒸汽间接换热后产生的冷凝水收集在冷凝水罐,冷凝水再循环利用。Please refer to Fig. 1, an embodiment of the utility model provides a strip steel mixed acid pickling system, which includes a multi-stage rinsing and scrubbing tank, a plurality of mixed acid pickling tanks, and a hot air dryer for drying the strip steel after cleaning. The mixed acid pickling tank and the multiple rinsing and scrubbing tanks in the multi-stage rinsing and scrubbing tanks are all arranged in sequence along the conveying direction of the strip steel; The first rinsing and scrubbing tank of the multi-stage rinsing and scrubbing tank is docked; the hot-air dryer is arranged at the end of the multi-stage rinsing and scrubbing tank on the side away from the mixed acid and pickling tank. In this embodiment, after the multi-stage rinsing and scrubbing tank 3 finishes the cleaning process of the strip steel, the hot air dryer 17 then performs the drying process on the strip steel. Multi-stage rinsing and scrubbing tanks and multiple mixed acid pickling tanks are used to process the strip steel to obtain a clean strip, which can then be dried by a hot air dryer, so that the strip can be used more quickly in the next process. Improved work efficiency. Preferably, direct heating or indirect heating can be used. The condensed water generated after the indirect heat exchange of the steam is collected in a condensed water tank, and the condensed water is recycled for use.
作为本实用新型实施例的优化方案,请参阅图1,每一所述混酸酸洗槽的槽底和每一所述漂洗刷洗槽的槽底均为锥形结构均为锥形结构,优选的,各所述混酸酸洗槽的槽底均设有喷射管路。通过将每一所述混酸酸洗槽和每一所述漂洗刷洗槽的槽底均设计成锥形结构,以便于在停机时将酸液排空。至于混酸酸洗槽的数量以及多级漂洗刷洗槽3所使用的级数均可以根据实际情况而设定,本实施例对此不作限制,优选的,如图1所示,本实施例采用了两个混酸酸洗槽以及五级漂洗刷洗槽,为了便于区分,将两个混酸酸洗槽分别定义为第一混酸酸洗槽1和第二混酸酸洗槽2,它们沿着带钢的运输方向依次布设,同样五级漂洗刷洗槽也是沿着带钢的运输方向依次布设。优选的, 混酸酸洗槽可以采用浅式喷射紊流酸洗槽,在作业时,强紊流使酸液与带钢反应产生的酸泥不沉积在槽底,另外,还可以在混酸酸洗槽的槽底设喷射管路d,通过喷射液流也能够避免酸泥的沉积而造成堵塞,由此更好地解决现有的缺陷。As an optimized scheme of the embodiment of the present utility model, please refer to Fig. 1. The bottom of each of the mixed acid pickling tank and the bottom of each of the rinsing and washing tanks are tapered structures, and both are tapered structures, preferably , The bottom of each of the mixed acid pickling tanks is provided with an injection pipeline. By designing the bottom of each of the mixed acid pickling tank and each of the rinsing and scrubbing tanks into a tapered structure, it is convenient for the acid liquid to be emptied when the machine is shut down. As for the number of mixed acid pickling tanks and the number of stages used in the multi-stage rinsing and scrubbing tank 3 can be set according to actual conditions, this embodiment does not limit this, preferably, as shown in Figure 1, this embodiment adopts Two mixed acid pickling tanks and five-stage rinsing and scrubbing tanks. In order to facilitate the distinction, the two mixed acid pickling tanks are defined as the first mixed acid pickling tank 1 and the second mixed acid pickling tank 2, which are transported along the strip The directions are arranged in sequence, and the same five-stage rinsing and scrubbing tanks are arranged in sequence along the transportation direction of the strip. Preferably, the mixed acid pickling tank can adopt a shallow jet turbulent flow pickling tank. During operation, the strong turbulence prevents the acid sludge produced by the reaction of the acid solution and the strip steel from depositing on the bottom of the tank. In addition, it can also be used in the mixed acid pickling. The bottom of the tank is provided with an injection pipe d, which can also avoid clogging caused by the deposition of acid sludge through the injection of liquid flow, thereby better solving the existing defects.
作为本实用新型实施例的优化方案,请参阅图1,本系统还包括用于接收所述多级漂洗刷洗槽3排出的清洗液的多级漂洗刷洗系统循环罐6以及用于接收各所述混酸酸洗槽排出的清洗液的多个混酸循环罐,各所述混酸循环罐与各所述混酸酸洗槽一一对应配置,所述多级漂洗刷洗系统循环罐6通过多级漂洗刷洗循环泵10与所述多级漂洗刷洗槽3循环连通,每一所述混酸循环罐通过混酸循环泵与和其对应的所述混酸酸洗槽循环连通。在本实施例中,混酸循环泵也有两个,将其分别定义为第一混酸循环泵8和第二混酸循环泵9,它们与上述的第一混酸酸洗槽1和第二混酸酸洗槽2对应配置。设此多级漂洗刷洗系统循环罐6和混酸循环罐可以实现清洗液的循环使用,以充分利用清洗液的性能,具体地,作业后的混酸酸洗槽和多级漂洗刷洗槽3中的介质分别汇至多级漂洗刷洗系统循环罐6和混酸循环罐,然后再结合它们对应的循环泵将介质再次导送至混酸酸洗槽和多级漂洗刷洗槽3中,进而循环利用各自介质。优选的,在多级漂洗刷洗循环泵10出口设置到第一混酸循环罐4、第二混酸循环罐5的管路h,可以使含有一定游离酸的介质输送到第一混酸循环罐4、第二混酸循环罐5再次循环利用。As an optimized scheme of the embodiment of the present utility model, please refer to FIG. 1. The system also includes a multi-stage rinsing and scrubbing system circulation tank 6 for receiving the cleaning liquid discharged from the multi-stage rinsing and scrubbing tank 3, and a circulation tank 6 for receiving each of the A plurality of mixed acid circulation tanks for the cleaning liquid discharged from the mixed acid pickling tank, each of the mixed acid circulation tanks is arranged in a one-to-one correspondence with each of the mixed acid pickling tanks, and the multi-stage rinsing and scrubbing system circulation tank 6 passes through a multi-stage rinsing and scrubbing cycle The pump 10 is in cyclic communication with the multi-stage rinsing and scrubbing tank 3, and each of the mixed acid circulation tanks is in cyclic communication with the corresponding mixed acid and acid washing tank through a mixed acid circulation pump. In this embodiment, there are also two mixed acid circulation pumps, which are defined as the first mixed acid circulation pump 8 and the second mixed acid circulation pump 9 respectively, which are connected to the first mixed acid acid pickling tank 1 and the second mixed acid acid pickling tank mentioned above. 2 Corresponding configuration. The multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank can realize the recycling of the cleaning liquid to make full use of the performance of the cleaning liquid. Specifically, the medium in the mixed acid pickling tank and the multi-stage rinsing and scrubbing tank 3 after operation Respectively, they are combined to the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank, and then combined with their corresponding circulating pumps to guide the medium to the mixed acid acid washing tank and the multi-stage rinsing and scrubbing tank 3 again, and then recycle the respective media. Preferably, the piping h to the first mixed acid circulation tank 4 and the second mixed acid circulation tank 5 is arranged at the outlet of the multi-stage rinsing and scrubbing circulation pump 10, so that the medium containing a certain amount of free acid can be transported to the first mixed acid circulation tank 4 and the second acid mixed circulation tank. The two-mix acid circulation tank 5 is recycled again.
进一步优化上述方案,请参阅图1,还包括用于净化所述多级漂洗刷洗槽3以及所述混酸酸洗槽排出的清洗液的混酸净化装置12,所述多级漂洗刷洗系统循环罐6的排液口以及每一所述混酸循环罐的排液口均与所述混酸净化装置12的进液口连通,每一所述混酸循环罐的进液口均与所述混酸净化装置12的排液口连通。在本实施例中,采用混酸净化装置12可以对处理后的清洗液进行净化,其中,多级漂洗刷洗系统循环罐6和混酸循环罐中的介质也是 通过泵送至该混酸净化装置12,而该混酸净化装置12的位置比多级漂洗刷洗系统循环罐6和混酸循环罐高,因此净化后的净化液可以利用重力回流至相应的循环罐,如此避免了沉淀物积累成酸泥的同时,管道和设备不会因为堵塞而自身损坏或影响生产,特别是换热器内部没有沉积物,换热效率提高,并大幅度延长了混酸换热器的寿命。优选的,第一混酸循环罐4、第二混酸循环罐5以及多级漂洗刷洗系统循环罐6的排液口通过管路a与混酸净化装置12的进液口连通,每一混酸循环罐的进液口通过管路b与所述混酸净化装置12的排液口连通。另外,结合上述的循环,使得混酸酸洗、多级漂洗刷洗均无需再根据生产情况排放废液后,重新加原酸和新水配制,避免造成工艺介质及能源介质的损失。优选的,该混酸净化装置12可以是压滤、吸滤或离心过滤等过滤方式,本实施例对此不作限定。To further optimize the above solution, please refer to FIG. 1, which also includes a mixed acid purification device 12 for purifying the multi-stage rinsing and scrubbing tank 3 and the cleaning liquid discharged from the mixed acid and acid cleaning tank, and the multi-stage rinsing and scrubbing system circulation tank 6 The liquid discharge port and the liquid discharge port of each of the mixed acid circulation tanks are connected with the liquid inlet of the mixed acid purification device 12, and the liquid inlet of each acid mixed circulation tank is connected with the liquid inlet of the mixed acid purification device 12 The drain port is connected. In this embodiment, the mixed acid purification device 12 can be used to purify the treated cleaning liquid. Among them, the medium in the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank is also pumped to the mixed acid purification device 12, and The position of the mixed acid purification device 12 is higher than that of the multi-stage rinsing and scrubbing system circulation tank 6 and the mixed acid circulation tank. Therefore, the purified liquid after purification can be returned to the corresponding circulation tank by gravity, thus avoiding the accumulation of sediment into acid mud. Pipes and equipment will not be damaged or affect production due to clogging. In particular, there are no deposits in the heat exchanger, the heat exchange efficiency is improved, and the life of the mixed acid heat exchanger is greatly extended. Preferably, the discharge ports of the first mixed acid circulation tank 4, the second mixed acid circulation tank 5, and the multi-stage rinsing and scrubbing system circulation tank 6 are connected to the liquid inlet of the mixed acid purification device 12 through pipeline a, and each of the mixed acid circulation tanks The liquid inlet is communicated with the liquid outlet of the mixed acid purification device 12 through the pipeline b. In addition, combined with the above cycle, the mixed acid pickling, multi-stage rinsing and scrubbing do not need to discharge the waste liquid according to the production situation, and then re-add the original acid and new water to prepare, so as to avoid the loss of process media and energy media. Preferably, the mixed acid purification device 12 may be a filtering method such as pressure filtration, suction filtration, or centrifugal filtration, which is not limited in this embodiment.
进一步优化上述方案,请参阅图1,每一所述混酸循环泵连至所述混酸酸洗槽的管路上均设有混酸换热器。在本实施例中,记载着两个并列的实施例,即混酸换热器可以直接换热,该实施例与常规的做法相似,而引用了上述的混酸净化装置12后,就可以使换热器内部没有沉积物,换热效率提高,并大幅度延长了换热器的寿命。混酸换热器也有两个,分别将其定义为第一混酸换热器13和第二混酸换热器14,它们分别与第一混酸换热泵8和第二混酸换热泵9一一对应配置。To further optimize the above scheme, please refer to Fig. 1. The pipeline connecting each of the mixed acid circulation pumps to the mixed acid pickling tank is equipped with a mixed acid heat exchanger. In this embodiment, two parallel embodiments are described, that is, the mixed acid heat exchanger can directly exchange heat. This embodiment is similar to the conventional method, and after quoting the above-mentioned mixed acid purification device 12, the heat exchange can be made There are no deposits inside the heat exchanger, the heat exchange efficiency is improved, and the life of the heat exchanger is greatly extended. There are also two mixed acid heat exchangers, which are respectively defined as the first mixed acid heat exchanger 13 and the second mixed acid heat exchanger 14, which are configured in a one-to-one correspondence with the first mixed acid heat exchange pump 8 and the second mixed acid heat exchange pump 9 respectively.
进一步优化上述方案,请参阅图1,本系统还包括为所述热风干燥器17、所述多级漂洗刷洗槽3以及各所述混酸换热器提供热源的机组内炉区废气余热锅炉。在本实施例中,热风干燥器17、多级漂洗刷洗槽3以及各混酸换热器使用的热源均可以来自于余热锅炉X产生的蒸汽,因为炉区升温一般在生产前开始,当炉区废气到一定温度时就足以利用余热锅炉产生蒸汽,蒸汽整个机组可自产自用、无需机组外热源。至于该余热锅炉X是本领域常用的余热利用设备,此处就不再详述其具体的工作原理。To further optimize the above scheme, please refer to Fig. 1. The system also includes a heat source for the hot air dryer 17, the multi-stage rinsing and scrubbing tank 3, and each of the mixed acid heat exchangers to provide a heat source for the exhaust gas waste heat boiler in the furnace zone of the unit. In this embodiment, the heat source used by the hot air dryer 17, the multi-stage rinsing and scrubbing tank 3, and each mixed acid heat exchanger can all come from the steam produced by the waste heat boiler X, because the heating of the furnace area generally starts before production. When the exhaust gas reaches a certain temperature, it is enough to use the waste heat boiler to generate steam, and the entire steam unit can be produced and used by itself without the need for an external heat source. As for the waste heat boiler X, which is a commonly used waste heat utilization equipment in this field, its specific working principle will not be detailed here.
作为本实用新型实施例的优化方案,请参阅图1,本系统还包括用于处理所述多级漂洗刷洗槽3以及各所述混酸酸洗槽在作业中产生的酸雾的酸雾洗涤塔7,所述酸雾洗涤塔7的净化废水通过管道送至所述多级漂洗刷洗槽3。在本实施例中,为满足吸收酸雾中的可溶性酸的要求,采用酸雾洗涤塔7进行处理,该洗涤塔优选为多级逆流吸收塔结构,酸雾净化中的补水采用脱盐水或余热蒸汽换热产生的冷凝水或满足要求的工业水(这些水可以通过新水管路f加入到酸雾洗涤塔7中),新水流量在0.5~2m 3/h,另外排雾管道e、雾滴分离器16等积聚的冷凝液均回流至酸雾净化塔,这样具有稳定流程的酸雾净化废水可输送至多级漂洗刷洗系统中作为补水,补水在多级漂洗刷洗系统中逐级逆带钢运行方向溢流,达到饱和浓度时可输送至混酸循环罐来弥补混酸液蒸发造成的损失。另外,净化废水是先回至多级漂洗刷洗系统循环罐6(具体地,可以通过管路g来导通),然后再由循环罐送至混酸酸洗槽和多级漂洗刷洗槽3。优选的,该酸雾洗涤塔7设有酸雾净化循环泵11,以实现其自身的循环。优选的,在雾滴分离器16和酸雾洗涤塔7之间还设有排雾风机15。 As an optimized scheme of the embodiment of the present utility model, please refer to Figure 1. The system also includes an acid mist washing tower for processing the multi-stage rinsing and scrubbing tank 3 and the acid mist generated by each of the mixed acid pickling tanks during operation 7. The purified wastewater from the acid mist washing tower 7 is sent to the multi-stage rinsing and scrubbing tank 3 through a pipeline. In this embodiment, in order to meet the requirement of absorbing the soluble acid in the acid mist, the acid mist washing tower 7 is used for treatment. The washing tower is preferably a multi-stage countercurrent absorption tower structure, and the water in the acid mist purification adopts desalted water or waste heat. Condensate water generated by steam heat exchange or industrial water that meets the requirements (the water can be added to the acid mist scrubber 7 through the new water pipe f), the new water flow rate is 0.5-2m 3 /h, and the mist discharge pipe e, mist The condensate accumulated in the drip separator 16 is all returned to the acid mist purification tower, so that the acid mist purification wastewater with a stable process can be transported to the multi-stage rinsing and scrubbing system as supplementary water, and the supplementary water is gradually reversed in the multi-stage rinsing and scrubbing system. Overflow in the direction of operation, when reaching the saturation concentration, it can be transported to the mixed acid circulation tank to make up for the loss caused by the evaporation of the mixed acid liquid. In addition, the purified wastewater is first returned to the multi-stage rinsing and scrubbing system circulation tank 6 (specifically, it can be conducted through the pipeline g), and then sent from the circulation tank to the mixed acid pickling tank and the multi-stage rinsing and scrubbing tank 3. Preferably, the acid mist washing tower 7 is provided with an acid mist purification circulating pump 11 to realize its own circulation. Preferably, a mist exhaust fan 15 is also provided between the mist separator 16 and the acid mist washing tower 7.
进一步优化上述方案,请参阅图1,本系统还包括雾滴分离器16,所述雾滴分离器16与所述酸雾洗涤塔7的排气口连通,且所述雾滴分离器16还具有将雾滴分离产生的液体回流至所述酸雾洗涤塔7中的排液管道c。在本实施例中,该雾滴分离器16能够分离出液体,其液体可以通过排液管道c回流至酸雾洗涤塔7作为补水。另外还有一根排液管道c连通所述酸雾洗涤塔7和另外一个雾滴分离器。To further optimize the above solution, please refer to FIG. 1. The system also includes a mist separator 16, which communicates with the exhaust port of the acid mist scrubber 7, and the mist separator 16 also There is a liquid discharge pipe c for returning the liquid produced by the separation of mist droplets to the acid mist washing tower 7. In this embodiment, the droplet separator 16 can separate liquid, and the liquid can be returned to the acid mist washing tower 7 through the drain pipe c as supplemental water. In addition, there is a drain pipe c connecting the acid mist scrubber 7 and another mist separator.
作为本实用新型实施例的优化方案,请参阅图1,所述多级漂洗刷洗槽3的末尾的所述漂洗刷洗槽为使用余热蒸汽换热产生的冷凝水进行清洗的冷凝水漂洗刷洗槽。在本实施例中,将多级漂洗刷洗槽3的末尾的所述漂洗刷洗槽设为使用余热蒸汽换热产生的冷凝水进行清洗的冷凝水漂洗刷洗槽,可以 满足带钢表面清洁度要求,该冷凝水来自于余热蒸汽换热产生的冷凝水,若冷凝水不足时再采用脱盐水,节约了脱盐水消耗。As an optimized solution of the embodiment of the present utility model, please refer to FIG. In this embodiment, the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank 3 is set as a condensed water rinsing and scrubbing tank that uses condensed water generated by the heat exchange of waste heat steam for cleaning, which can meet the requirements for the cleanliness of the strip surface. The condensed water comes from the condensed water produced by the heat exchange of the waste heat steam. If the condensed water is insufficient, then desalinated water is used, which saves the consumption of desalinated water.
至此,本系统避免了混酸酸洗、多级漂洗刷洗以及酸雾净化等单个过程的排放废液而造成工艺介质及能源介质的大量浪费,正常生产时无需外送热源、新水耗量也大幅度减少,工艺介质循环利用,生产成本大幅度降低,而且本系统开源节流,在节省能源介质用量的同时,减少了系统的排放甚至不排放。At this point, this system avoids the waste of process media and energy media caused by the waste of single processes such as mixed acid pickling, multi-stage rinsing and scrubbing, and acid mist purification. There is no need to send heat sources outside during normal production, and the consumption of new water is also large. The range is reduced, the process medium is recycled, and the production cost is greatly reduced. In addition, the system is open source and throttling, which saves the amount of energy medium and reduces the system's emissions or even no emissions.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it will be understood that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. , Substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种带钢混酸酸洗系统,其特征在于:包括多级漂洗刷洗槽、多个混酸酸洗槽以及对清洗完毕后的带钢进行干燥的热风干燥器,各所述混酸酸洗槽以及所述多级漂洗刷洗槽中的多个漂洗刷洗槽均沿带钢的运输方向依次布设;位于各所述混酸酸洗槽的末尾的所述混酸酸洗槽与位于所述多级漂洗刷洗槽的首位的所述漂洗刷洗槽对接;所述热风干燥器设于所述多级漂洗刷洗槽的末尾的所述漂洗刷洗槽远离所述混酸酸洗槽的一侧。A strip steel mixed acid pickling system, which is characterized in that it comprises a multi-stage rinsing and scrubbing tank, a plurality of mixed acid pickling tanks, and a hot air dryer for drying strip steel after cleaning, each of the mixed acid pickling tanks and the The multiple rinsing and scrubbing tanks in the multi-stage rinsing and scrubbing tanks are all arranged in sequence along the conveying direction of the strip steel; The first rinsing and scrubbing tank is docked; the hot air dryer is arranged at the end of the multi-stage rinsing and scrubbing tank on the side of the rinsing and scrubbing tank away from the mixed acid and pickling tank.
  2. 如权利要求1所述的一种带钢混酸酸洗系统,其特征在于:每一所述混酸酸洗槽的槽底和每一所述漂洗刷洗槽的槽底均为锥形结构均为锥形结构,各所述混酸酸洗槽的槽底均设有喷射管路。The strip steel mixed acid pickling system according to claim 1, characterized in that: the bottom of each of the mixed acid pickling tank and the bottom of each of the rinsing and scrubbing tanks are both cone-shaped. Shaped structure, each of the mixed acid pickling tanks is provided with injection pipes at the bottom of the tank.
  3. 如权利要求1所述的一种带钢混酸酸洗系统,其特征在于:各所述混酸酸洗槽均为浅式喷射紊流酸洗槽。The strip steel mixed acid pickling system according to claim 1, wherein each of the mixed acid pickling tanks is a shallow jet turbulent flow pickling tank.
  4. 如权利要求1所述的一种带钢混酸酸洗系统,其特征在于:还包括用于接收所述多级漂洗刷洗槽排出的清洗液的多级漂洗刷洗系统循环罐以及用于接收各所述混酸酸洗槽排出的清洗液的多个混酸循环罐,各所述混酸循环罐与各所述混酸酸洗槽一一对应配置,所述多级漂洗刷洗系统循环罐通过多级漂洗刷洗循环泵与所述多级漂洗刷洗槽循环连通,每一所述混酸循环罐通过混酸循环泵与和其对应的所述混酸酸洗槽循环连通。The strip steel mixed acid pickling system according to claim 1, characterized in that it further comprises a multi-stage rinsing and scrubbing system circulation tank for receiving the cleaning liquid discharged from the multi-stage rinsing and scrubbing tank, and a circulation tank for receiving each plant A plurality of mixed acid circulation tanks for the cleaning liquid discharged from the mixed acid pickling tank, each of the mixed acid circulation tanks is arranged in a one-to-one correspondence with each of the mixed acid pickling tanks, and the multi-stage rinsing and scrubbing system circulation tank passes through a multi-stage rinsing and scrubbing cycle The pump is in cyclic communication with the multi-stage rinsing and scrubbing tanks, and each of the mixed acid circulation tanks is cyclically connected with the corresponding mixed acid and acid washing tank through a mixed acid circulation pump.
  5. 如权利要求4所述的一种带钢混酸酸洗系统,其特征在于:还包括用于净化所述多级漂洗刷洗槽以及所述混酸酸洗槽排出的清洗液的混酸净化装置,所述多级漂洗刷洗系统循环罐的排液口以及每一所述混酸循环罐的排液口均与所述混酸净化装置的进液口连通,每一所述混酸循环罐的进液口均与所述混酸净化装置的排液口连通。A strip steel mixed acid pickling system according to claim 4, characterized in that it further comprises a mixed acid purification device for purifying said multi-stage rinsing and scrubbing tank and the cleaning liquid discharged from said mixed acid pickling tank, said The discharge port of the multi-stage rinsing and scrubbing system circulation tank and the discharge port of each of the mixed acid circulation tanks are connected with the liquid inlet of the mixed acid purification device, and the liquid inlet of each mixed acid circulation tank is connected to the The liquid discharge port of the mixed acid purification device is connected.
  6. 如权利要求4或5所述的一种带钢混酸酸洗系统,其特征在于:每一所述混酸循环泵连至所述混酸酸洗槽的管路上均设有混酸换热器。A strip steel mixed acid pickling system according to claim 4 or 5, characterized in that: a mixed acid heat exchanger is provided on the pipeline connecting each of the mixed acid circulating pumps to the mixed acid pickling tank.
  7. 如权利要求6所述的一种带钢混酸酸洗系统,其特征在于:还包括为所 述热风干燥器、所述多级漂洗刷洗槽以及各所述混酸换热器提供热源的机组内炉区废气余热锅炉。The strip steel mixed acid pickling system according to claim 6, characterized in that it further comprises an internal furnace for providing heat sources for the hot air dryer, the multi-stage rinsing and scrubbing tank, and each of the mixed acid heat exchangers. District exhaust gas waste heat boiler.
  8. 如权利要求1所述的一种带钢混酸酸洗系统,其特征在于:还包括用于处理所述多级漂洗刷洗槽以及各所述混酸酸洗槽在作业中产生的酸雾的酸雾洗涤塔,所述酸雾洗涤塔的净化废水通过管道送至所述多级漂洗刷洗槽。The strip steel mixed acid pickling system according to claim 1, characterized in that it further comprises acid mist for processing the acid mist generated by the multi-stage rinsing and scrubbing tanks and each of the mixed acid pickling tanks during operation. The washing tower, the purified wastewater of the acid mist washing tower is sent to the multi-stage rinsing and scrubbing tank through a pipeline.
  9. 如权利要求8所述的一种带钢混酸酸洗系统,其特征在于:还包括雾滴分离器,所述雾滴分离器与所述酸雾洗涤塔的排气口连通,且所述雾滴分离器将雾滴分离产生的液体回流至所述酸雾洗涤塔中。The strip steel mixed acid pickling system according to claim 8, characterized in that it further comprises a mist separator, the mist separator is in communication with the exhaust port of the acid mist washing tower, and the mist The droplet separator returns the liquid produced by the separation of the mist droplets to the acid mist washing tower.
  10. 如权利要求1所述的一种带钢混酸酸洗系统,其特征在于:所述多级漂洗刷洗槽的末尾的所述漂洗刷洗槽为使用余热蒸汽换热产生的冷凝水进行清洗的冷凝水漂洗刷洗槽。The strip steel mixed acid pickling system according to claim 1, wherein the rinsing and scrubbing tank at the end of the multi-stage rinsing and scrubbing tank is condensed water for cleaning using condensed water generated by heat exchange of waste heat steam. Rinse the scrubbing tank.
PCT/CN2020/136488 2020-05-05 2020-12-15 Strip-steel mixed-acid pickling system WO2021223441A1 (en)

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