WO2021223400A1 - Prefabricated combined assembly-type anti-floating tensile prestressed anchor rod member and construction method therefor - Google Patents
Prefabricated combined assembly-type anti-floating tensile prestressed anchor rod member and construction method therefor Download PDFInfo
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- WO2021223400A1 WO2021223400A1 PCT/CN2020/130214 CN2020130214W WO2021223400A1 WO 2021223400 A1 WO2021223400 A1 WO 2021223400A1 CN 2020130214 W CN2020130214 W CN 2020130214W WO 2021223400 A1 WO2021223400 A1 WO 2021223400A1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/74—Means for anchoring structural elements or bulkheads
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/02—Foundation pits
- E02D17/04—Bordering surfacing or stiffening the sides of foundation pits
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/10—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against soil pressure or hydraulic pressure
- E02D31/12—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against soil pressure or hydraulic pressure against upward hydraulic pressure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0006—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by the bolt material
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0013—Protection against corrosion
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
Definitions
- the application relates to a new type of prestressed anchor rod, in particular to a prefabricated assembly type anti-floating and tensile prestressed anchor rod and its construction method.
- the prepared anti-floating and tensile steel anchor rods can be prefabricated with pre-stressed anchor rod components and application technology by post-tensioning method, and combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor rod system to overcome the anti-floating deformation ,
- the rod body can be elastically deformed in the free section, and it relates to an anchor rod system and even a pressure-resistant pile system that overcomes the pre-stress imposed by the anti-floating straight through or the enlarged headband.
- Straight-through or enlarged head prestressed bolt technology is a new type of underground engineering application technology, which conforms to the spirit of "energy saving, emission reduction, and green development" advocated by the country. Compared with general traditional technology, it is more economical and environmentally friendly in solving the problems of basement anti-floating and foundation pit support. At the same time, it also has greater advantages in terms of cost, construction period and durability. With the popularization of expanded prestressed bolt technology, more and more projects adopt expanded prestressed bolt technology for basement anti-floating and foundation pit support.
- the CN201310321525.0 provides a pre-stressed drill-anchor-grouting anchor cable and a supporting method.
- the pre-stressed drill-anchor-grouting anchor cable includes a hollow grouting anchor cable with a sleeve, a sleeve, a lock, a washer, and a tray; the front end of the sleeve is provided There is a drill bit, and the sleeve is provided with anchor holes and threads.
- the hollow grouting anchor cable drives the sleeve to drill holes. When it is reversed, the hollow grouting anchor cable is pushed inward through the thread.
- the metal nail at the front end of the sleeve pierces the anchoring agent package inside the sleeve, and the anchoring agent is mixed and passed through the sleeve.
- the anchor hole is discharged and fills the gap between the sleeve and the borehole wall, which plays an anchoring role.
- the expansion mechanism will expand the expansion head to the design size, and then high-pressure grouting or pouring concrete is piled in the expansion section and the entire free section; the tie rod in the anchor rod adopts energy Prestressed threaded steel bars are applied; the spiral stirrups and the foundation slab steel bars on the base are bound to avoid collisions with the prestressed steel bars during the lashing process; finally, the foundation concrete foundation slab is cast by the formwork.
- the technology of prefabricating pre-stressed anchor rods by pre-tensioning method is as follows: Engineering practice shows that the displacement of the pressure-bearing variable-diameter steel cage expansion anchor rod is composed of the elastic deformation of the rod body and the slip (plastic deformation) of the expansion section. Partial composition.
- the expanded head bolt technology is a new type of underground engineering application technology, which is in line with the spirit of "energy saving, emission reduction, and green development" advocated by the state. Compared with general traditional technology, it is more economical and environmentally friendly in solving the problems of basement anti-floating and foundation pit support. At the same time, it also has greater advantages in terms of construction period and durability. With the popularization of expanded bolt technology, more and more projects adopt expanded bolt technology for basement anti-floating and foundation pit support.
- the tensile force of the anchor rod is much greater than that of the ordinary anchor rod, and the scale of its deformation and displacement is large, so it is larger than the traditional pile foundation in terms of displacement control, so how to better control the deformation of the anchor rod , Is a direction to improve the expansion bolt technology.
- the maximum deformation of the anchor rod is 81.6mm and the residual deformation is about 31.3mm under the action of the ultimate pull-out force.
- the actual elastic deformation is 50.3mm. It can be seen that the elastic deformation of the anchor rod accounts for more than 50% of the maximum deformation of the anchor rod.
- the elastic deformation of the free section of the anchor rod is controlled.
- the elastic deformation of the rod that is, the elastic deformation of the steel bar, is mainly controlled by the cross-sectional area of the steel bar, the elastic modulus of the steel bar and the length of the rod.
- the total length of the anchor rod is 13m (of which the ordinary section of the anchor rod is 10.0m in length and 200mm in diameter; the expanded section is 750mm in diameter and 3.0m in length), and the anchor rod with an uplift characteristic value of 500KN as an example .
- the calculation table of the theoretical elastic displacement of the pull-out anchor is as follows:
- the maximum deformation of the anchor rod is 81.6mm and the residual deformation is about 31.3mm under the action of the ultimate pull-out force.
- the actual elastic deformation is 50.3mm. It can be seen that the elastic deformation of the anchor rod accounts for more than 50% of the maximum deformation of the enlarged head anchor rod.
- the main method at the present stage is to apply prestress to solve the elastic deformation of the free section of the anchor rod by post-tensioning.
- the implementation step is to slot the bottom plate after the main structure bottom plate is poured. , The bottom plate is used as the fulcrum for applying the prestress, and then after the prestress is applied, the concrete at the groove is poured to complete the anchor bolt locking.
- the main defect of this method of deformation control is that it needs to be pre-finished and reach the design strength during the construction period of the bottom plate to apply the prestress. This will greatly delay the work stress. Different degrees of damage will have an adverse effect on the waterproofing of the basement. At the same time, it will require longer dewatering for the foundation pit, and the relative cost will increase more.
- the method to control the deformation of the free section of the pressure-bearing straight-through or variable-diameter steel cage expansion anchor rod is not solved.
- the pre-stressed anchor rod assembly still has improvements in that it provides pre-tensioned or post-tensioned pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile pre-stressed steel anchor components, mainly providing unbonded finish-rolled steel bars as the main reinforcement of the anchor rod, combined and assembled prefabricated
- the anti-floating and tensile pre-stressed anchor rod is composed of prefabricated pre-stressed unbonded steel bars for anti-floating and tensile anchor rods, hollow pipe columns for prefabricated pre-stressed anchor rods, connections and lock anchor nuts.
- the unbonded steel bar components are inserted into the pipe string, the prefabricated hollow pipe string is used as the support, the two ends of the steel bar are stretched by the pretensioning method, and after the prestress is applied, it is locked with a nut to form a prefabricated prestressed anchor rod assembly.
- the purpose of this application is to propose a pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile anchor bar, anchor bar and construction method. That is to say, the prepared anti-floating and tensile steel anchor rod can use pre-tensioning method to prefabricate pre-stressed anchor rod components and application technology, and use various anchor heads such as straight or enlarged heads to form a pre-stressed anchor rod system to overcome the anti-floating deformation,
- the rod body can be elastically deformed in the free section, and the new method is used to apply prestress after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the control pressure type straight or variable diameter steel cage expansion prestress
- the purpose of deformation in anchor bolt engineering practice can better solve factory production, solve the standard problems of cracking, anti-corrosion, and elasticity, especially to save construction time, save costs, and improve project quality and efficiency. At the same time, it also provides a construction method
- the technical solution of the present application is a prefabricated assembly type anti-floating and tensile pre-stressed anchor member, including unbonded steel bars or main reinforcement steel bars, hollow pipe columns for pre-stressed anchors, and nuts for locking anchors;
- the steel bar or main steel bar penetrates into the pipe column, the prefabricated hollow pipe column is used as the support, the two ends of the steel bar are stretched, and after prestress is applied, the two ends of the pipe column are locked with nuts to form prefabricated prestressed anchors.
- the said anti-floating and tensile anchor rods are prefabricated pre-stressed unbonded steel bars
- the main rebar is high-strength fine-rolled screw steel; the surface of the main rebar is provided with an anti-corrosion grease layer, and a casing is provided outside the anti-corrosion grease layer to form a prefabricated pre-stress Unbonded steel bars.
- the main rebar is a main rebar structure in which the segmented main rebar is connected by a connecting nut, that is, the segmented main rebar is connected by a connecting nut to extend the main rebar structure.
- the number of main reinforcement steel bars is one or one to six parallel steel bars, which are evenly distributed in the center of the prestressed anchor rod.
- Silk grain, the sleeve is a sleeve made of metal foil and plastic.
- the hollow pipe column for prefabricated prestressed anchor rod includes a pipe column prefabricated by concrete with a steel frame, and is a pipe column capable of accommodating unbonded steel bars for anchor rods, and generally has an inner diameter of 3-7 cm and an outer diameter of 10 cm. -30cm, the size can be set according to the needs of the project, the prefabricated concrete pipe column is equipped with or without a skeleton, the skeleton chooses the reinforcement material, the optional reinforcement material includes but not limited to several vertical bars, stirrups, and steel sleeves , Steel wire mesh cage, pressure plate, anchor plate, pressure flange, etc., the reinforcement material is wrapped with one of concrete or cement mortar, cement slurry or other curable materials and condenses and solidifies to form a pipe column.
- Said hollow pipe column for prefabricated prestressed anchor rod after prestressing the reinforcement material vertical steel bar, steel sleeve, steel cage, steel wire mesh cage, and then wrapped with concrete or cement mortar, cement slurry or other curable materials One of them is condensed and solidified, and can also be poured into a solid to form a prefabricated prestressed pipe string. It can also be used as an independent commercial anchor rod assembly for the prefabricated prestressed pipe string.
- Prefabricated prestressed unbonded steel bars for anti-floating and tensile anchor rods can be combined with prefabricated prestressed anchor rods, connections and anchor nuts to form this application, and can also be used as prefabricated prestressed unbonded steel independent products.
- prefabricated pre-stressed bolts are used in hollow pipe columns for steel bars, and grease and casing can be selected according to design needs.
- connection and lock anchor nut can be external or built-in embedded in the pipe string and integrated with the prefabricated pre-stressed anchor pipe string.
- a nut connector or other method is adopted to connect the two or Two or more prefabricated prestressed anchor rods are connected to achieve the required length.
- Pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile anchor bars including main-reinforced steel (including main-reinforcement or main-reinforcement connection structure with main-reinforcement through connecting nuts) as the basic load-bearing structure, and the main-reinforcement is finished-rolled and unbonded Reinforcing steel bars, the surface of the main steel bars is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated through the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without the adhesive ribs.
- main-reinforced steel including main-reinforcement or main-reinforcement connection structure with main-reinforcement through connecting nuts
- the main-reinforcement is finished-rolled and unbonded Reinforcing steel bars
- the surface of the main steel bars is provided with an anti-corrosion grease layer
- the anti-corrosion grease layer is provided with
- Plastic sleeve Polypropylene plastic film, and then cooling the barrel mold to form a plastic sleeve (pipe); outside the plastic sleeve, it is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured; the prestress is applied to the main reinforcement steel bar, and the curing is completed Prestress is applied after reaching the required strength, or high-strength finished hollow pipe string can be prefabricated first to form prestressed anchor rods; the main reinforcement steel bar is locked with a nut, and the tensile steel bar is prestressed to form a prefabricated prestressed anchor rod Assembly.
- the end of the main reinforcement can be equipped with a steel cage or an enlarged diameter (variable diameter) steel cage; concrete or cement mortar, cement slurry or other curable material is wrapped and solidified; according to the design requirements for prestressing, the main reinforcement is steel , And equipped with steel reinforcement materials.
- Reinforcement materials include steel bars, steel cages, stirrups, steel sleeves, steel wire mesh cages, pressure plates, pressure-bearing flange nuts, connecting nuts, etc.; main steel reinforcement and configuration steel reinforcement materials Together, it is condensed and solidified to form an anchor rod.
- the pre-stressed anti-floating tensile steel anchor rod is applied after the main steel bar, and the anti-floating tensile stress of the steel bar is fully reflected.
- anti-corrosion grease layer is anti-corrosion grease or anti-corrosion asphalt, polymer or other anti-corrosion materials.
- the front end of the main reinforcement of the anchor rod assembly is provided with a device for connecting or grafting with a variable-diameter steel cage, a fixed-diameter steel cage, a bladder, an anchor pad or other anchor heads to form a prefabricated pre-stressed anchor rod system .
- the combined assembly type anchor rod assembly constitutes an engineering part that is compressive and tensile (mainly tensile and with better effect) in practical applications.
- the extended connection type anchor rod is the anchor rod that can be connected into an elongated rod and finally becomes a component.
- the unbonded steel anchor rod of the application or the above-mentioned finished pipe column may be called the hollow anchor rod column
- the hollow anchor rod column which is the outer shell pipe column of the anchor rod reinforcement
- the anchor rod reinforcement is used to pass through the finished pipe column of the application, and the finished pipe
- a bearing plate with a hole in the center and larger than the inner diameter of the pipe column also called anchor plate, etc.
- the steel bar can be a single fine-rolled anchor steel bar, or several anchor steel bars.
- the load-bearing plate When there are several anchor steel bars, the load-bearing plate must have multiple holes and multiple steel bars.
- Pre-stress application device in general, the post-application process needs to be carried out during the construction process, which is more troublesome in engineering. The equipment has to be brought to the site and the cost is high. Especially the quality of the pre-stress and whether it can meet the rated requirements are often difficult It is guaranteed that this application is a combination of anti-floating and tensile anchor rod components (bonded and non-bonded anchor rods) and has corresponding construction methods.
- unbonded steel bars can also be used as anchor bars in the finished pipe columns; the concrete and the steel bars in the anchor rods are unbonded, and the steel bars in the anchor rods are in the pipe column. Or it can be stretched or slid in the plastic film sleeve, and will not affect the post-tensioning method, that is, prestress is applied on the construction site, and the nuts are tightened while prestressing the steel bars.
- the unbonded steel anchor rod can also be matched with the hollow anchor pipe string of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile non-bonded anchor steel bars, pre-tensioned pre-tensioned anti-floating and tensile steel anchors
- the rod can be connected to the designed rated length, or can be connected to the enlarged head of the reinforced cage with variable diameter, forming a practical engineering system of this application.
- the main load-bearing parts of the anchor rod use main reinforcing steel (including main reinforcing steel or main reinforcing steel connecting structure with main reinforcing steel through connecting nuts) as the basic load-bearing structure.
- the main reinforcing steel can be ordinary steel, including fine-rolled steel or surface anti-corrosion.
- the unbonded anchor rod steel bar can also have the following structure: the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is not coated.
- the bonding rib is coated with polyethylene or polypropylene plastic film by a plastic extruder, and then a plastic sleeve (tube) is formed by a cooling cylinder; the plastic sleeve is wrapped with concrete or cement mortar, cement slurry or other curable materials. Condensation and solidification; after prestressing is applied to the main reinforcement (prestress is applied after the fixing is completed) to form a prestressed anchor rod assembly; the main reinforcement is locked with a nut, and the tensioning steel bar is prestressed to form a prestressed anchor rod assembly.
- the pre-stressed main steel bar actually forms a free section of steel bar, which has the effect of applying stress.
- Construction method of pre-tensioned or post-tensioned prestressed anti-floating and tensile steel anchor rods The steps are: drill the hole to the design depth, carry out high-pressure jet grouting construction or mechanical reaming construction, after the hole is formed, place the anchor rod reinforcement and connect it with the variable-diameter steel cage, fixed-diameter steel cage, bladder or other anchor heads.
- the post-tensioning method is used to apply stress, that is, the flange nut kit is used to fix the stress; grouting or pouring concrete At the gap between the steel bar and the hole, complete the pre-stressed anchors; finally, install the supporting mold to cast the concrete foundation bottom plate to fix the anchor plate; when the pre-fabricated pre-stressed anchor assembly is used, no post-stress is required.
- the anchor rod assembly is connected to the variable diameter steel cage, fixed diameter steel cage, bladder or other (expanded) anchor heads, the lower end of the anchor rod assembly shall be reserved for connection with the variable diameter steel cage, fixed diameter steel cage, and bladder.
- the length of the bag or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor plate at the bottom of the anchor head (the steel bar is welded or the main reinforcement is connected by a connecting nut), leaving an appropriate length of the steel bar, and connecting with the top of the finished anchor head with a connecting nut ;
- the anchor rod components and variable diameter steel cages, fixed diameter steel cages, pockets or other anchor heads become an organic whole.
- the prepared anti-floating and tensile steel anchor rods can be prefabricated with pre-stressed anchor rod components and application technology by post-tensioning method, and combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor rod system to overcome the anti-floating deformation ,
- the rod body can be elastically deformed in the free section.
- the prestress is applied after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the controlled pressure-bearing straight or variable diameter steel cage expansion pre
- the purpose of deformation amount in stress anchor engineering practice especially to achieve the effect of saving construction time, saving cost, and improving engineering quality and efficiency.
- it also provides a construction method to reduce the creep deformation of the soil under the working state of the prestressed anchor.
- the end of the main steel bar is equipped with a steel bar cage or an enlarged diameter (variable diameter) steel bar cage; concrete or cement mortar, cement grout or other curable material is wrapped and solidified; according to the design requirements of prestressing, the main bar is a steel bar, It is equipped with steel reinforcement materials, which include steel cages, stirrups, steel sleeves, steel mesh cages, pressure plates, and pressure-bearing flange nuts; the main steel reinforcement and the configured steel reinforcement materials are condensed and solidified to form an anchor rod Components.
- the pre-stressed anti-floating tensile steel anchor rod is applied after the main steel bar, and the anti-floating tensile stress of the steel bar is fully reflected.
- Prefabricated assembly type anti-floating and tensile prestressed anchor rods, pipe columns for prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel bars and their elongated forms, all can be combined with concrete or cement mortar, cement slurry or other curable materials One is wrapped and solidified to form a pre-stressed bolt body (non-expanded head bolt) application independently. Further, it can also be connected with the reinforced cage, enlarged diameter (variable diameter) reinforced cage, variable diameter reinforced cage, fixed diameter reinforced cage, bladder, pressure anchor plate or other anchor head bearing body provided at the enlarged bottom end. , Under the condition of applying stress, pour concrete or cement mortar, cement slurry or other curable materials to wrap it, and condense and solidify together to form an enlarged head pre-stressed anchor pile.
- anti-corrosion grease layer is anti-corrosion grease, anti-corrosion asphalt, polymer materials or other anti-corrosion materials.
- the front end of the main reinforcement bar of the anchor rod assembly is provided with a device for connecting or grafting with a variable-diameter reinforcement cage, a fixed-diameter reinforcement cage, a pocket or other anchor heads to form a prefabricated prestressed anchor rod system.
- the main reinforcement of the anchor rod assembly, the number of steel bars in the post-tensioned anchor rod assembly is one or more, but generally no more than 10 (otherwise it will become a concrete pile), the specifications, performance, strength,
- the diameter can be determined according to the design requirements; the length, cross-sectional shape and area of the prestressed anchor rod assembly are set according to the engineering technical requirements; when the project requires the length of the rod to be too long, the method of using a nut connector or In other ways, two or more steel bars are connected to achieve the required length; the steel nut connector can also be embedded in the anchor rod in advance, and the steel bars can be round steel, steel pipe, steel strand and other Section steel, the two ends of the section steel can also be provided with silk patterns.
- the three-dimensional geometric forms of the anchor rod assembly and the variable-diameter steel cage include, but are not limited to: cube, polyhedron, regular polyhedron, tetrahedron, cuboid, cylinder, truncated cone, prism, prism, cone, pyramid, bamboo joint, String, convex and concave;
- the shape of the plane cross-section includes but not limited to: square, rectangle, triangle, quadrilateral, rhombus, trapezoid, polygon, circle, ellipse, ring, sector, arc;
- the anchor rod component can be solid, It can also be a hollow section.
- the said anchor rods prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel bars for anti-floating and tensile anchor rods, and optional materials for the elongated main reinforcement and reinforcement, including but not limited to Steel, steel strands, glass fibers, resins, glass fiber reinforced resins, aramid fibers, carbon fibers, graphene, carbon-related materials and their composite materials, polymers, polymer materials, nanomaterials, metal materials and Non-metallic materials.
- the application fields of this application include, but are not limited to, functional applications of anti-floating and tensile resistance. Applications include construction, roads, mining, tunnels and bridges, foundation pits and mountain slope protection, and geological disaster treatment; it is also used in compression engineering and other fields.
- the prefabricated prestressed anchor rod body can be used as a prefabricated prestressed compression pile according to the needs of the engineering design.
- the pre-tensioning or post-tensioning method adopts the prefabricated pre-stressed bolt body.
- the construction method steps are: the method used to overcome the deformation of the anti-floating fixed diameter anchor head or the enlarged head pre-stressed anchor rod, drill to the design depth, and carry out High-pressure jet grouting construction or mechanical reaming construction.
- the anchor rod reinforcement is placed to connect with the variable diameter steel cage, fixed diameter steel cage, bladder or other anchor heads.
- the expansion head with the variable diameter steel cage is in place, Release the restraint mechanism to expand the reducing steel cage to the design size, then grouting or pouring concrete is poured into the expansion section of the reducing steel cage as an anchor head; the top of the anchor steel bar is embedded and sleeved with the flange nut of the steel (tie) (Set) fixed, or can be fixed by anchor plate and nut, connected to the steel frame system of the foundation slab, and fixed with flange nut (set) when the post-tensioning method applies stress (post-stress); grouting or pouring concrete At the gap between the steel bar and the hole, complete the pre-stressed anchor rod; finally, install the supporting mold to pour the concrete foundation bottom plate to fix the anchor plate.
- post-stressing is not required when prefabricated pre-stressed anchor rod components are used.
- the pre-tensioning method does not need to apply stress and has been prepared into a prefabricated pre-stressed unit.
- the length of the bag or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor plate at the bottom of the anchor head (the steel bar is welded or the main bar is connected through the connecting nut), and an appropriate length of the steel bar can also be reserved for connection with the top of the finished anchor head Nut connection; through the improvement of the rod and the anchor head, the anchor rod assembly and the variable diameter steel cage, the fixed diameter steel cage, the pocket or other anchor heads become an organic whole.
- pre-tensioned pre-stressed anchor rods place the pre-fabricated pre-stressed anchor rod components and variable diameter steel cages, use multiple pre-fabricated pre-stressed anchor elements, and select two to several anchor rods with different lengths.
- the unit is connected to anchor rods of the required length; the lowest connection method and several anchor rods of different lengths at the upper end of the anchor head can be easily connected to anchor rods of the required length; no stress is required (post-stress , Tensile stress) that is fixed with flange nuts (a kit); grouting or pouring concrete is poured in the expansion section of the variable diameter steel cage as anchor head and grouting or pouring concrete is at the connection between the steel bar and the unit and the gap around the unit Place.
- the post-tensioning method prefabricates the reinforcement cage of the prestressed anchor rod assembly.
- the anchor rod assembly When the anchor rod assembly is connected with the variable diameter reinforcement cage, the fixed diameter reinforcement cage, the bladder or other anchor heads, it is adopted at the lower end of the anchor rod assembly.
- the applied stress generally only acts on the anchor rod of this application.
- the reinforcing steel frame of the prefabricated concrete pipe column is a connector at the bottom end, which can be connected to the reinforcing steel cage at the lower end (especially the variable diameter steel cage first proposed by the applicant, especially by screwing or welding).
- the center of the variable-diameter steel cage needs the main reinforcement, and the main reinforcement of the variable-diameter steel cage does not require prestress, thus forming a concrete foundation with a diameter larger than that of the precast concrete column.
- This foundation is grouted through the grouting pipe; The ability of tensile and compressive resistance.) Therefore, this application is that the prefabricated concrete pipe string is an element of the assembled assembly type anti-floating and tensile anchor rod assembly.
- the anchor rod uses the main reinforcement steel bar (including the main reinforcement steel bar or the main reinforcement bar connection structure with the main reinforcement bar through the connecting nut) as the basic bearing structure.
- the main reinforcement bar can be ordinary steel bars, including fine-rolled steel bars or surface anti-corrosion treatment.
- the steel bar can also have the following structure: the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without the adhesive ribs and passes through the plastic extruder Paint the polyethylene or polypropylene plastic film layer, and then cool the drum to form a plastic sleeve (pipe); use concrete or cement mortar, cement slurry or other curable materials to wrap and solidify outside the plastic sleeve; apply after prestressing After the main rebar (prestress is applied after the fixation is completed), the tension rebar is prestressed, and the main rebar is locked with a nut to form a prestressed anchor rod.
- the pre-stressed main steel bar actually forms a free section of steel bar
- the casing can be metal, PP, PE, PVC, plastic And other casings of various materials.
- Pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile steel anchor rods and construction methods, and the pre-tensioning method is the advantage of this application.
- the prepared anti-floating and tensile steel anchor rods, especially the anchor rods and application technologies that can be prefabricated by the post-tensioning method are combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor system.
- the new method is used to apply prestress after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the controlled pressure-bearing straight or variable diameter steel bar
- the purpose of the deformation of the cage expansion prestressed anchor in the engineering practice especially to achieve the effect of saving construction time, saving costs, and improving engineering quality and efficiency.
- it also provides a construction method to reduce the creep deformation of the soil under the working state of the prestressed anchor.
- Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath. Unbonded prestressed tendons have high requirements for the safety, reliability and durability of anchors; since the unbonded prestressed tendons can slide relative to the longitudinal direction of the concrete, the tensile strength of the prestressed tendons cannot be fully utilized, and a certain amount of configuration is required. There are bonding bars in the body to limit concrete cracks.
- Unbonded prestressed steel bar is the same as the post-tensioning method, but the prestressed steel bar is not in direct contact with the concrete, and the prestressed steel bar is in an unbonded state.
- Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath.
- Unbonded prestressed steel bars have higher requirements for the safety, reliability and durability of anchors; since the unbonded prestressed tendons and the concrete can slide longitudinally, the tensile strength of the prestressed tendons can be fully exerted, and the concrete of the anchors It is better to configure a certain bonding bar in the rod body to limit the cracks of the concrete.
- Unbonded prestressed tendons have their own characteristics: 1. Simple structure and light weight. There is no need to reserve pre-stressed reinforcement holes, which is suitable for components with complex structures and curved reinforcements, and the size of the components is reduced and the weight is reduced. 2. Simple construction and low equipment requirements. There is no need to reserve pipelines, grouting and other complicated procedures, replacing the pre-tensioning method in the manufacture of small and medium-span bridges can eliminate the need for tension brackets, simplify the construction process, and speed up the construction progress. 3. The loss of prestress is small, and the tension can be compensated.
- the anti-corrosion grease layer is set between the prestressed tendons and the outer sheath, the tension friction loss is small, and the prestressed tendons can be tensioned during the service life. 4. Strong anti-corrosion ability.
- the unbonded pre-stressed tendons coated with anti-corrosion grease, PE outsourcing and other sheaths have dual anti-corrosion capabilities. It can avoid the risk of pre-stressed tendon rusting due to incomplete grouting. 5.
- Good performance Adopting the mixed reinforcement of unbonded prestressed tendons and ordinary steel bars can avoid concentrated cracks while meeting the ultimate bearing capacity, so that it has similar mechanical properties as prestressed concrete with bonded parts. 6. Good fatigue resistance.
- the unbonded prestressed tendons and the concrete can slide longitudinally, the stress amplitude is small in the use stage, and there is no fatigue problem. 7. Good seismic performance. When the earthquake load causes a large displacement, the slippery unbonded prestressed tendons are generally in tension at all times, with small stress changes and remain in the elastic working stage, while ordinary steel bars ensure the energy dissipation of the structure without adhesion.
- the construction method of the prestressed tendons is the same as the post-tensioning method, but the prestressed tendons are not in direct contact with the concrete and are in an unbonded state. Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath.
- This application can be fully applied by the pre-tensioning method. Even if the post-tensioning method is adopted to prefabricate the pre-stressed anchor rod, although the steel bar has a deformation amount, the overall pre-stressed anchor rod has no large displacement. Applying prestress and pouring during construction, and adding prestress after on-site operation makes the tensile effect of the anchor rod the best, but the on-site construction control requirements are higher.
- This application passes the application of post-added pre-stressed anchor rods, so that its bearing capacity can reach the value of applied pre-stress required by the design. The deformation of the free section of the pre-stressed anchor rods can be continuously adjusted. At the same time, the construction of this scheme is simpler, and the construction of the foundation Basically no effect. It has a positive effect on improving the quality of the project and the safety of the technology.
- the combination of the anchor rod and the lower end with the variable diameter steel cage, the grouting body or the concrete anchor head is mechanically supported by a strong foundation, and the tensile force transmission is reliable, which can increase the tensile force of the anchor rod by more than 2 times .
- the main steel bars of the lower end of the anchor rod main steel bar are welded or connected by a special nut connector to ensure the reliability of the connection.
- the main steel bars of the variable diameter steel cage can not be used with high-quality steel bars that can withstand strong stress.
- Figure 1 is a schematic diagram of the preparation of the prestressed anchor rod of the application
- Figure 2 is a schematic diagram of the prestressed anchor rod of the application
- Figure 3 is a schematic diagram of pouring a concrete cushion 2 on the base 1 of the application; that is, pouring the concrete cushion;
- Figure 4 is a schematic diagram of the anchoring section at the upper and lower ends of the expanded prestressed anchor rod of the variable-diameter steel cage.
- Figure 5 is a schematic diagram of the anchor structure of the lower end of the enlarged head of the expanded prestressed anchor rod of the variable-diameter steel cage of the application in Figure 4;
- Figure 6 is a schematic diagram of the unbonded anchor steel bar structure
- Figure 7 is a schematic diagram of the connection structure of the anchor rod reinforcement for hollow pipe columns
- Figure 8 is a schematic diagram of the unit and connection structure of the pre-tensioned method of anchor rod reinforcement for hollow pipe columns;
- Fig. 9 is a schematic diagram of the connection structure of the lower end of the anchor member of the application.
- Fig. 10 is a schematic diagram of the second connection structure of the lower end of the anchor member of the application.
- Fig. 11 is a schematic diagram of the third connection structure of the lower end of the anchor member of the application.
- Fig. 12 is a schematic diagram of the fourth connection structure at the lower end of the anchor member of the application.
- Fig. 13 is a schematic diagram of the structure of an unbonded steel bar (or ordinary steel bar) stress anchor rod of the present application
- Figure 14 is a schematic diagram of the structure of an unbonded steel (or ordinary steel) stress anchor in this application; compared with Figure 13, this figure shows two stress anchors with internal connecting nuts connected to anchor rods of different lengths;
- 15 is a schematic diagram of a structure of a stress anchor rod formed by the application of reinforced concrete wrapped in concrete; two stress anchor rods with built-in connecting nuts are connected to form anchor rods of different lengths;
- 16 is a structural schematic diagram of a stress anchor rod formed by steel bars wrapped in concrete according to the present application; two stress anchor rods with exposed connecting nuts 13 are connected to form anchor rods of different lengths;
- Figure 17 is a structural schematic diagram of the application of the present application in which the reinforced concrete is wrapped with reinforced skeletons 3-7 and load-bearing plates (equipped with reinforced perforations) to form a stress anchor rod;
- Fig. 18 is a structural schematic diagram of the application of the present application in which the reinforced concrete is wrapped with reinforced skeletons 3-7 and load-bearing plates (with reinforced perforations) distributed inside to form a stress anchor rod; compared with Fig. 17, an embedded connecting nut is provided.
- Figure 19 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with steel bar perforations) distributed inside to form a stress anchor rod;
- Figure 20 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with steel perforations) distributed inside to form a stress anchor; compared with Figure 20, there are 2-3 Anchor rod reinforcement.
- Fig. 21 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed inside to form a stress anchor rod;
- Figure 22 is a structural schematic diagram of the application of the present application where the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form a stress anchor rod; but in the figure, multiple anchor bars 3- 1-1 can be exposed at the end;
- Figure 23 is a structural schematic diagram of the application of the present application of reinforced concrete wrapped with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed inside to form an anchor rod; but the stress-free nut is fixed, and the other end is also provided
- the connecting nut can be built-in.
- Fig. 24 is a schematic diagram of the structure of the non-bonded anchor rod of the present application.
- examples of parts in the figure base 1, concrete cushion 2, anchor rod or anchor rod after pouring, 3, main reinforcement prepared by pouring concrete or mortar or pipe column of the outer layer of fine-rolled thick steel bar 3-2 , Fixed plate or bearing plate 3-4, pre-stressed nut 3-3, anti-corrosion grease layer 3-6, plastic film sleeve 3-5, stopper 11, flange nut assembly 16-1 is used on the bottom plate
- the anchor rod steel bars (main bars or fine-rolled thick steel bars) 3-1 are fixed.
- the flange nut assembly 16-1 is to fix the pre-stress of the main bars or the finish-rolled thick steel bars after the stress is applied.
- Water stop tape 4 flange nut 16, concrete bottom plate 8, concrete bottom plate reinforcement 8-1, bottom plate cushion 8-2, reinforcement cage 10 can be a straight-through or enlarged head structure.
- the figure shows a variable diameter The expanded diameter of the reinforced cage structure.
- Pouch 17 The concrete body 12-1 in the pouch, and other structural steel cages 10-1; 3-8, where concrete is poured on the central axis. 3-1-1 refers to multiple anchor steel bars, generally no more than five.
- the embodiments of the application include a prefabricated anti-corrosion steel rod for unbonded post-tensioning prestressed anti-floating and tensile anchor rods, and a combined assembly type anti-floating and tensile anchor rod assembly prefabricated by pretensioning ( There are two kinds of bonding and non-bonding) and its construction method.
- the prefabricated concrete pipe column can be movably connected with the lower end pipe column: that is, the steel reinforcement skeleton of the prefabricated concrete pipe column is a connector at the bottom end, which can be connected to the lower end pipe column by a fixed method, especially bolting or welding.
- the schematic diagram of the structure of the prestressed anti-floating and tensile steel anchor rod including the main reinforcement steel bar (reinforced bar, especially the precision cast steel bar, the main reinforcement steel connection structure through the connection nut) as the basic Load-bearing structure, the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is equipped with a plastic film sleeve; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer unbonded steel bars are painted by a plastic extruder Polyethylene or polypropylene plastic film, and then molded into a plastic sleeve (pipe) by a cooling drum; outside the plastic sleeve, it is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured; prestress is applied to the main reinforcement steel bar, Form a prefabricated prestressed anchor rod assembly; or insert the main reinforcement steel bar into the steel pipe, stretch the two
- prefabricated pre-stressed anchors prestressed anchor bar 3-1 and wrapped with concrete or mortar 3-2, after the concrete or mortar has solidified to reach the design strength, the reinforced concrete is made into pre-stressed anchor assembly 3.
- the reinforcement in the prestressed anchor rod assembly usually includes but is not limited to/or does not choose to configure steel cages, stirrups, steel sleeves, steel mesh cages, pressure plates (anchor pads), pressure flange nuts or Other bone reinforcement materials. Not shown in the figure.
- anchor plate 3-4 pre-stressed fixed plate or load-bearing plate (anchor plate) 3-4, nut 3-3, steel bar 3-1, anchor rod 3, pre-stressed anchor rod steel bar, concrete or mortar 3-2
- anchor plate 3-4 pre-stressed fixed plate or load-bearing plate (anchor plate) 3-4, nut 3-3, steel bar 3-1, anchor rod 3, pre-stressed anchor rod steel bar, concrete or mortar 3-2
- It can be an independent sleeve structure or a sleeve-like structure, or it can be a structure that is tightly poured with the anchor rod reinforcement that applies stress).
- the structure of the independent sleeve needs to have good pressure resistance characteristics.
- the sleeve is especially reinforced with cement concrete up to the standard, and the front end of the prestressed steel anchor can be fixed with a variable diameter steel cage, etc.; prestressed anchor
- the rod assembly can be used if the diameter is smaller than the drill diameter.
- the nut is a fixing nut, which fixes the prestressed steel threaded nut.
- Figure 2 shows the basic structure of concrete or mortar (i.e. pipe column) 3-2 and steel 3-1 on the outer layer of the main reinforcement or the finish-rolled thick steel bar prepared by pouring concrete or mortar.
- Fig. 3 is a schematic diagram of pouring a concrete cushion 2 on the base 1 of the present application; in Fig. 3, the base 1, the concrete cushion 2, and the completed concrete cushion; The flange nut 16 is embedded in the center to stop water. In particular, the water-stop tape 4 is used for the anchored upper end of the ground plane of the basement.
- This application is an anti-floating and tensile combined anchor rod assembly (divided into two types: bonded and unbonded anchor rods) and has corresponding construction methods.
- unbonded steel bar anchors or the above-mentioned finished pipe columns unbonded steel bars can also be used as anchor bars in the finished pipe columns; the concrete and the steel bars in the anchor rods are unbonded, and the steel bars in the anchor rods are in the pipe column. Or it can be stretched or slid in the plastic film sleeve, and will not affect the post-tensioning method, that is, prestress is applied on the construction site, and the nuts are tightened while prestressing the steel bars.
- Figure 4 is a schematic diagram of the pressure-bearing variable-diameter steel cage expansion prestressed anchor rod with anchoring sections on the top and bottom: base 1, concrete cushion 2, anchor rod assembly 3 after pouring, water-stop rubber strip 4, flange nut 16.
- the upper concrete bottom plate 8, the concrete bottom plate reinforcement 8-1, the bottom plate cushion 8-2, and the reinforcement cage 10 can be a straight-through or enlarged head structure.
- the nut connector or connecting nut 13 is a screw connection device for the finish-rolled steel bars.
- the nut is used as the connecting structure to connect the threads of the finish-rolled steel bars (starting from the end).
- connection strength can be guaranteed; the length of the connection nut is 15-25 cm, and the standard is 20 cm. It can be used for the connection of different lengths required by the anchor rod, and can also be used for the connection structure of the anchor rod and the main reinforcement of the variable diameter steel cage.
- the welding is also the same A connection method of the main reinforcement; for example, the anchor element of the finished rolled steel bar is used as an example: prepare or prepare the anchor rod of the finished rolled steel bar with a fixed length of 3, 4, 5, and 7 meters, and use different fixed lengths of the finished rolled steel bar.
- the connecting nut 13 is connected to anchor rods with different length requirements.
- anchor rods with different lengths can be conveniently connected to anchor rods with different lengths from 7 to 14 meters.
- Three anchor rods of different lengths can be easily connected to anchor rods of different lengths from 15 to 21 meters.
- Four bolts can be prepared for longer anchor rods.
- the upper connecting structure of the anchor rod of the present application adopts a concrete bottom plate 8 and a flange nut 16, and the concrete bottom plate 8 includes a concrete bottom plate reinforcement 8-1 to pour a bottom plate cushion 8-2, and the flange nut 16 is used in A concrete bottom plate 8 is fixed on the upper surface of a building, etc., so that the anchor rod assembly can anchor the building or the surface layer on which the upper end of the anchor rod assembly is fixed.
- the limiting nut 11 of the enlarged head reinforcement cage in Figure 5 (the variable diameter enlarged diameter of the reinforcement cage is limited on the main reinforcement or the finished thick steel 3-1), and it can also be connected with a nut connector or a connecting nut 13 Integrated, the load-bearing plate nut 16-1 supports the load-bearing plate at the bottom of the main steel bar of the steel cage 10;
- FIG 6 is a schematic diagram of the structure of unbonded anchor bar; as shown in Figure 6, the structure of unbonded anchor bar is as follows: fixed anchor bar (main bar or fine-rolled thick bar) 3-1 is in the center, and a layer of anti-corrosion layer is first wrapped (Anti-corrosion grease layer) 3-6. The outer layer of the anti-corrosion layer is a plastic film cover 3-5.
- Unbonded anchor rod reinforcement can also be provided with a reinforcement skeleton 3-7 ( Figure 8 shows this), and the plastic sleeve is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured and wrapped around the reinforcement. Skeletons 3-7 are called anchor heads.
- the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is equipped with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without bonding ribs, and the plastic extruder is used to paint polyethylene or polypropylene
- the plastic film is then cooled to form a plastic sleeve (tube) through a cooling cylinder mold.
- Post-prestressing refers to the main reinforcement (prestressed and then fixed with nuts) during the construction process to form a prestressed anchor rod assembly.
- Pre-tensioned prestressing means pre-stressed prefabricated anchor rods: firstly lock the main reinforcement steel bars with nuts, and after the tensioning steel bars are prestressed, the pre-stressed anchor rod assembly unit is formed.
- Figure 7 is a schematic diagram of the connection structure of the anchor steel bars for hollow pipe columns; either unbonded anchor bars or bonded anchor bars are acceptable.
- the picture shows unbonded anchor bars, but hollow pipe columns are not used. Affect the expansion and contraction in the pipe string of the anchor steel bar. It can be used for the structure of pre-tensioning or post-tensioning.
- the connection end of the hollow pipe column does not need to be subjected to a large force, but it does not rule out that the connection between the end ends of the hollow pipe column with the reinforcement frame 3-7 and the connection of the concrete is not excluded.
- Figure 8 is a schematic diagram of the element and connection structure of the pre-tensioned method of anchor reinforcement for hollow pipe columns.
- the reinforcement can be either unbonded anchor reinforcement or bonded anchor reinforcement.
- the steel reinforcement of the unit column is shown in the figure.
- the anchor rod is formed by pouring concrete or mortar to prepare the main reinforcement or the outer layer of the finished thick steel bar.
- the unbonded anchor bar or the bonded anchor bar passing through the central hole of the pipe is placed in the pipe
- the two ends of the column are cushioned with fixing plates or load-bearing plates 3-4, and prestressed nuts 3-3 are fixed on the threads of the anchor steel bars (finished-rolled steel bars), and the anchor steel bars are screwed when applied.
- the nut connector 13 is used as a connecting device at the upper and lower ends of the two steel bars.
- the prefabricated pre-stressed bolt unit in Figure 8 constitutes the most practical assembly structure, especially the pre-tensioned pre-stressed pre-stressed bolt unit.
- the end of each unit is provided with a fixed nut connector or The connecting nut is connected with the steel bar of the unit, the second end of the end of each unit is a protruding steel bar, which matches with the fixed nut connector at the end of the adjacent unit;
- the pre-stressed prefabricated anchor unit unit is prepared or prepared Into 3, 4, 5, and 7-meter fixed-length units (net length), use different fixed-length units to connect each other with an embedded connecting nut 13 to form anchor rods with different length requirements, for example, two different fixed-length units
- the anchor rod unit can be easily connected into anchor rods of different lengths from 7 to 14 meters. Three anchor rods of different lengths can be easily connected to anchor rods of different lengths from 15 to 21 meters.
- Figures 4, 5, and 8 show the connection structure between the lower end of the anchor rod and the variable diameter reinforcement cage and the grouting body or concrete. Although this embodiment has the best effect, this application does not exclude other connection structures at the lower end of the anchor rod, including Ordinary reinforced cage and grouting body or concrete, grouting body or concrete without reinforced cage (enlarged head and non-enlarged head can be used), including grouting or concrete wrapped inside or outside the bag.
- connection structure has more than one steel bar and anchor rod
- the lower end of the steel bar is fixed; the more than one steel bar can refer to a thicker steel bar, or several scattered thin steel bars (the total cross-sectional area of several thin steel bars is not less than the cross-sectional area of the anchor bar) evenly distributed in the grouting Body or concrete interior.
- Unbonded steel bars or ordinary steel bars are matched with the hollow anchor pipe column of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and anti-tension anchors, pre-tensioned pre-stressed anti-floating
- the tensile steel anchor member unit can be connected to a rated length and can be connected to an enlarged head steel cage with a variable diameter, which constitutes a practical engineering system of the present application.
- prefabricated prestressed anchor pipe string connection and lock anchor nut to form a prefabricated assembly type anti-floating and tensile prestressed anchor rod assembly, and it can also be used as an independent product of prefabricated prestressed unbonded steel bar components.
- prefabricated prestressed anchor pipe string connection and lock anchor nut
- connection and lock anchor nut to form a prefabricated assembly type anti-floating and tensile prestressed anchor rod assembly
- Anti-floating and tensile prestressed anchor rods are assembled and assembled unbonded prestressed steel parts and their elongated forms, which can be filled with concrete or cement mortar, cement slurry or one of other curable materials and set and solidify. After forming the prestress independently The application of prestressed anchor rod by tension method.
- the lower end of the anchor rod is grafted with the reinforced cage, expanded diameter (variable diameter) reinforced cage, fixed diameter reinforced cage, bladder, anchor plate or other anchor head bearing body provided in the enlarged head to form an organic skeleton as a whole, filled with concrete or Cement mortar, cement slurry or other curable materials are wrapped, and set and solidified, and the post-tensioning method is used to apply stress to form an enlarged head pre-stressed anchor pile application.
- the materials that can be selected for the main reinforcement and reinforcement including but not limited to steel, steel strands, glass fiber, resin, glass fiber reinforced resin, aramid fiber, carbon fiber, graphene, carbon-related materials and their composite materials, high Molecules, high molecular polymer materials, nano materials, metal materials and non-metal materials.
- the prefabricated combined assembly type anti-floating and tensile prestressed anchor rod and its application, the prefabricated combined assembly type anti-floating and tensile prestressed anchor rod, the pipe string for the prefabricated prestressed anchor, and the anti-floatation resistance The prefabricated pre-stressed unbonded steel parts for anchor rods, and their elongated forms, can be filled with concrete or cement mortar, cement slurry or other curable materials and wrapped and cured to form a pre-stressed anchor body independently.
- Said prefabricated combined assembly type anti-floating and tensile pre-stressed anchor rod and its application, the said steel cage, the three-dimensional geometric form includes but not limited to: cube, polyhedron, regular polyhedron, tetrahedron, cuboid, cylinder , Truncated cone, prism, prism, cone, pyramid, bamboo, string, convex and concave, which can be solid or hollow; the shape of the plane cross-section includes but not limited to: square, rectangle, triangle, Quadrilateral, rhombus, trapezoid, polygon, circle, ellipse, ring, sector, arc; the anchor rod can be solid or hollow in cross section.
- the pipe column of the anchor steel bar of the present application can also constitute a hollow anchor element unit, especially prepared or prepared into 3, 4, 5, and 7-meter fixed-length units (net length), Both bonded and unbonded anchor bars can be applied, which is convenient for factory production, and the weight is controllable. The transportation cost is not high. The quality and standards of prestressing are easier to control and grasp in the factory.
- This application is a combination of anti-floating and tensile anchor rod components (including bonded and unbonded anchor rod steel bars) and has corresponding basically the same construction methods.
- the construction methods of pre-tensioning and post-tensioning are different;
- the anti-floating and tensile combined anchor rod assembly adopts unbonded anchor rod steel bars, ordinary steel bars and the above-mentioned finished pipe columns, that is, unbonded steel bars or ordinary steel bars can be used as anchor bars in the finished pipe columns; concrete and anchor rod inner steel bars are Unbonded, the steel bar in the anchor rod can be stretched or slid in the pipe column or in the plastic film sleeve, which will not affect the post-tensioning method, that is, prestress is applied at the construction site, and the prestress is applied to the steel bar at the same time. Fasten the nut to form a pre-stressed anchor rod.
- connection structure at the lower end of the anchor member in Figure 9 is the grouting body or concrete with the enlarged head.
- the grouting body or concrete has the main steel bar and the steel cage, and the bearing plate is sleeved on the main steel bar or scattered steel bar and the lower end of the bearing plate. It is fixed with a nut.
- the grouting body or the concrete inner steel cage can also be a steel cage of a general structure without diameter expansion The structure, but the concrete is an enlarged head, and the bearing plate is sleeved on the main steel bar, and the lower end of the bearing plate is fixed by a nut.
- the connecting structure at the lower end of the anchor member in Figure 10 is the grouting body or concrete of the enlarged head.
- the grouting body or concrete has main steel bars or scattered steel bars. The grouting body or concrete is combined with the pouch, and the pouch can be partly grouted.
- the slurry or concrete is in the central part of the enlarged head, as shown in the figure, it is also possible to install a bearing plate sleeved on the main steel bar and the lower end of the bearing plate is fixed with a nut.
- the connecting structure at the lower end of the anchor member in Fig. 10 is the grouting body or concrete of the enlarged head, and the figure shows the bag structure, as shown in the figure.
- the grouting body or concrete can also be equipped with main steel bars or scattered steel bars.
- the grouting body or concrete is combined with the main steel bars or scattered steel bars and pockets, and the main steel bars pass through the center of the inner part of the grouting body or the concrete expansion head. Location.
- the bag can also be wrapped.
- Figures 11-12 are schematic diagrams of the third and fourth types of connection structures at the lower end of anchor rods (especially unbonded anchor rods); the connection structure at the lower end of the anchor rods in Fig. 11 is grouting body or concrete with enlarged head, grouting body Or there are main steel bars in the concrete, but the steel cage is a common structure steel cage without an expanded diameter structure, and the bearing plate is sleeved on the main steel bar or scattered steel bars and the lower end of the bearing plate is fixed with nuts.
- the connecting structure at the lower end of the anchor member in Figure 12 is the grouting body or concrete with the enlarged head, the grouting body or concrete has main steel bars, the steel cage is a simple enlarged diameter umbrella-shaped expanded diameter steel cage, and the bearing plate is sleeved There are nuts fixed on the main steel bar and the lower end of the load-bearing plate.
- Figure 14 is compared with Figure 13. This figure shows two anchor rods with different lengths connected by an inner connecting nut;
- Figures 15 and 16 show two stress anchor rods with built-in and exposed connecting nuts 13 connected into different length anchor rods
- Fig. 18 is a structural schematic diagram of reinforced concrete wrapped in reinforced concrete with reinforced skeletons 3-7 and load-bearing plates (with reinforced perforations) distributed inside to form a stress anchor; compared with Fig. 17, it is provided with an embedded connecting nut.
- Figure 19 is a schematic diagram of a structure in which steel bars are wrapped in concrete with multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form stress anchors; 3-8 concrete is poured at the central axis, 3-1 -1 refers to multiple anchor rod steel bars, generally no more than 5; it can be provided with a connecting nut 13 or a nut that is fixed by applying stress instead of the connecting nut 13.
- Figure 20 is a structural schematic diagram of a stress anchor rod with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed in reinforced concrete; 1 refers to multiple anchor rod reinforcement; it can be provided with a connecting nut 13 or a nut that is fixed by applying stress instead of the connecting nut 13; compared with Figure 20, there are 2-3 anchor rod reinforcements.
- the multiple anchor bars 3-1-1 can be exposed at the ends and used to connect the anchor member unit and the connection between the units;
- Figure 22 is a structural schematic diagram of a stress anchor with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed in reinforced concrete wrapped concrete; but in the figure, multiple anchor bars 3-1-1 It can be exposed at the end to connect the anchor rod unit and the connection between the unit; it is fixed by a stress nut, and the other end is provided with a connecting nut;
- Figure 23 is a structural schematic diagram of the present application where the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form an anchor rod; but in the figure, multiple anchor bars 3-1 -1 can be exposed at the end, used to connect the anchor member unit and the connection between the unit. But the stress-free nut is fixed, and the other end is provided with a connecting nut.
- the pipe column of the anchor rod reinforcement of the present application can form a prestressed structure of the hollow anchor rod, which is convenient for factory production, has controllable weight, low transportation cost, and the quality and standard of prestressing are easier to control and grasp in the factory.
- the concrete or mortar (i.e. pipe column) of the main reinforcement prepared by pouring concrete or mortar into the steel cage or the outer layer of the fine-rolled thick steel reinforcement can withstand stress.
- the unbonded steel anchor rod can also be matched with the hollow anchor pipe string of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile non-bonded anchor steel bars, pre-tensioned pre-tensioned anti-floating and tensile steel anchors
- the rod can be connected to the rated length and can be connected to the enlarged head reinforcement cage of variable diameter, which constitutes a practical engineering system of the present application.
- Pre-tensioned or post-tensioned Pre-stressed anti-floating and tensile steel composite anchors and application pipe columns, that is, prefabricated assembled anti-floating and tensile composite anchors, including prefabricated concrete pipe columns, and are used for accommodating the anchor steel bars
- the pipe column has an inner diameter of 3-7 cm and an outer diameter of 14-30 cm.
- the prefabricated concrete pipe column can be equipped with a reinforced skeleton. Connect to the lower end of the steel cage (especially the variable-diameter steel cage first proposed by the applicant, especially the connection of the main steel bar.
- variable-diameter steel bar cage needs the main steel bar, and the main steel bar of the variable-diameter steel bar cage does not require pre- Stress, thereby forming a concrete foundation with a larger diameter than the prefabricated concrete pipe column.
- This foundation is grouted through the grouting pipe; it has greater tensile and compression resistance.) Therefore, this application is a combination of prefabricated concrete pipe columns.
- the threaded connector of the finish-rolled steel bar adopts the nut as the connecting structure, the length is 15-25 cm, and the standard is 20 cm.
- the pre-tensioned pre-stressed anti-floating and tensile steel anchor rod is pre-stressed and fixed with the finished pipe column of the present application.
- This is the pipe column of the anchor rod steel bar.
- Load-bearing plates (anchor pads) with holes and larger than the inner diameter of the pipe column are placed at both ends of the finished pipe column.
- the steel bars are fixed to the load-bearing plate or the steel bars with lock nuts. The ends are welded and fixed on the load-bearing board.
- the extrusion coating process can be used, which is similar to the process of cable wrapping plastic sleeves, and is suitable for large-scale production of single steel bars. It constitutes an unbonded pre-tensioned or post-tensioned pre-tensioned anti-floating and anti-tension steel anchor rod, and the anti-corrosion grease layer is anti-corrosion grease or anti-corrosion asphalt; the extrusion coating process is mainly unbonded ribs through the anti-corrosion grease layer The device is coated with an anti-corrosion grease layer, and the anti-corrosion grease layer is coated with no adhesive ribs.
- the polyethylene or polypropylene plastic film is coated by the plastic extruder, and then the plastic sleeve is formed by the cooling cylinder mold.
- This extrusion coating process is characterized by high efficiency, good quality, and stable equipment performance. It is similar to the process of wrapping plastic sleeves for wires and cables. It is suitable for large-scale production of single steel strands and 2-3 wire bundles. .
- Coating molding process The coating molding process is to apply the paint without bonding ribs through the paint tank, and then use the beaming roller to form a bundle and perform supplementary painting. The thickness of the paint is generally 0.5-2mm, and the inner painting can be completed by manual operation.
- Anti-corrosion asphalt or anti-corrosion grease from butter to chlorinated polyethylene
- unbonded ribs coated with anti-corrosion grease and other coatings are then automatically cross-wound two layers of plastic cloth through the cloth drum, and when they reach the required length, they are cut to become a complete unbonded prestressed rib. It can work continuously on the paper wrapping machine to complete the processes of weaving, coating anti-corrosion grease layer, heading, wrapping plastic cloth and cutting. This coating molding process is characterized by good quality and strong adaptability.
- unbonded prestressed tendons the steel bars are placed on the defensive wire plate, passed through the comb plate to form a steel wire bundle, and the anti-corrosion grease layer is evenly coated by the oil gun, and then penetrates into the anchor ring.
- Post pre-stressed anchor rod components lock (high-strength) steel bars and apply pre-stress, and wrap them with concrete or cement mortar, cement grout or other curable materials, concrete, cement mortar, cement grout or other curable materials After solidification, a prefabricated pre-stressed bolt assembly is formed.
- Pre-tensioned prefabricated pre-stressed steel anchor rod 3 unit preparation the first method and structure: the main reinforcement of the pre-stressed anchor rod assembly still uses one steel bar in Figure 1, or two or more steel bars, which are prefabricated in cement In the field, a predetermined prestress is applied to both ends of the steel bar 3-1, and the steel bar is in a relatively elongated tension state.
- the tensioned steel bar is poured into concrete or mortar, and the outer diameter of the concrete or mortar is required Taking into account the diameter of the drill rod when the anchor rod is used, the diameter of the variable diameter steel cage used in this application should be considered, generally not greater than 25cm, or the diameter of the rod can be set according to the needs of the project; such as poured concrete, mortar or other
- the equipment for applying prestress at both ends of the steel anchor bar is loosened to prepare the prefabricated pre-stressed steel anchor member for which the cost is applied. It is also possible to prepare prefabricated prestressed reinforced concrete anchor rod assemblies with a relatively longer relative length, and in actual use, the overall length of prefabricated prestressed reinforced concrete anchor rod assemblies can be disconnected to obtain a suitable application length.
- the pipe column using the anchor rod reinforcement of the present application can form multiple units (each unit can be pre-stressed) and connected to form a pre-cast pre-stressed structure of anchor rod, each unit has a concrete or mortar pouring
- the main reinforcement or the concrete or mortar pipe column of the outer layer of the steel reinforcement cage and the corresponding length of the final steel reinforcement are prestressed and able to withstand stress.
- the multiple units shown in FIG. 8 are connected to the required length of the anchor rod, and the screw connection nut 13 may also be embedded.
- the lower end of the prefabricated prestressed anchor rod assembly of the above structure can be connected with a variable-diameter steel cage, a fixed-diameter steel cage, a bladder or other anchor heads.
- the prefabricated prestressed anchor rod assembly is connected with the variable diameter reinforcement cage, fixed diameter reinforcement cage, bladder or other anchor heads, it is taken at the lower end of the anchor rod assembly, and the reserved position is extended to the variable diameter reinforcement cage and fixed diameter reinforcement
- the length of the cage, pouch or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor pad at the bottom of the anchor head (welding or concrete fixed connection, etc.); the lower end of the anchor rod assembly can also be left with an appropriate length of steel bar, Connect with the top of the finished anchor head with an adapter nut; or by improving the rod and anchor head, the prefabricated pre-stressed anchor rod assembly and the variable-diameter steel cage, fixed-diameter steel cage, bladder or other anchor heads can become an organic whole to transfer stress .
- the number of steel bars in the prestressed anchor assembly is one or more than one, such as two, three, four, five, or six to form a central beam structure (such as designing a single steel bar, it will be difficult to over-rough the steel bar).
- the specifications, performance and diameter of the steel bars can be determined according to the requirements of the design requirements for prestress and the application of anchor rod tension (refer to the design manual of the anchor rod); the length of the anchor rod, the shape and area of the cross section, are based on the engineering technical requirements set up. Various specifications and standards can also be formulated for standardized production.
- One or more threaded steel bars, i.e. steel anchor rod holes, are arranged on the anchor backing plate.
- the pre-stressed anchor rod composed of multiple steel anchors has a good effect, which can make the force of the pre-stressed anchor rod more uniform, and the stress application is also more uniform.
- the materials used for the main reinforcement and reinforcement of the steel anchor rod include, but are not limited to, steel, steel strands, glass fiber, aramid or other polymer material fibers, carbon fiber, graphene, carbon-related materials and their composite materials. Macromolecule materials such as carbon fiber can also be used for anchor rods, and stress should also be applied.
- the three-dimensional prestressed anchor rod can be solid or hollow in cross-section, which means that different casting materials are used, and a cylindrical shape can be poured after the core is fixed.
- the application described in this application can use the pre-tensioning method to prefabricate the pre-stressed anchor rod assembly.
- the applicable fields include but are not limited to anti-floating and tensile, roads, mining, tunnels and bridges, foundation pits and mountain slope protection, and geological disaster treatment; also Used in compressive engineering and other fields. It can be used as a prefabricated prestressed compression pile according to the needs of the engineering design.
- Straight or variable diameter steel cage expansion prestressed anchor rod prestress construction method straight or variable diameter steel cage and tie rod fixing method, pile machine drilling to the depth, can carry out high-pressure rotary grouting construction or mechanical reaming construction, laying down a certain amount
- the diameter of the prestressed anchor rod, the bottom end of the anchor rod is a straight or variable diameter steel cage. After the variable diameter steel cage is in place, the expansion mechanism will open the steel cage to the design size.
- High pressure grouting or pouring concrete is formed in the expansion section and the entire pile Pile;
- the tie rod of the prestressed anchor rod is pre-stressed and becomes a prefabricated component of prestressed reinforced concrete;
- the construction method steps are: (1) Drill to the design depth, carry out high-pressure jet grouting construction or mechanical drilling or reaming construction. After the hole is formed, (2) Prefabricated assembly type anti-floating and tensile prestressed anchor according to the design requirements Rods, pipe columns for prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel components for anti-floating and tensile anchor rods, and their elongated forms, or the reinforced cage and enlarged diameter provided with the enlarged bottom end (Variable diameter) Reinforced cage, variable diameter rebar cage, fixed diameter rebar cage, bladder, anchor plate or other anchor head bearing body for grafting skeleton system, (3) When stress is applied by post-tensioning method, after stress is applied, Fix with flange nuts (in a set); (4) Pouring concrete or cement mortar, cement slurry or other curable material to wrap and solidify to form a pre-stressed anchor body application independently, or form an enlarged head pre-stressed anchor pile Application,
- the characteristic value of is greater than the buoyancy resistance of the prestressed anchor rod required at the normal water level, and 50% of the characteristic value of the bearing capacity is taken into consideration.
- different diameters have different applied prestress (different elongation, different relative elongation coefficient).
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Abstract
Provided are a prefabricated combined assembly-type anti-floating tensile prestressed anchor rod member and a construction method therefor. The prefabricated combined assembly-type anti-floating tensile prestressed anchor rod member comprises an unbonded steel bar or a main reinforcing steel bar, a hollow tubular column for a prestressed anchor rod, and nuts for anchor locking. The unbonded steel bar or the main reinforcing steel bar is inserted into the tubular column; and with the prefabricated hollow tubular column as a support, two ends of the steel bar are tensioned, a prestressing force is applied thereto, and then locked at two ends of the tubular column by means of the nuts, so as to form a prefabricated prestressed anchor rod member. The main reinforcing steel bar is high-strength finish-rolled screw-thread steel, the surface of the main reinforcing steel bar is provided with an anti-corrosion grease layer, and a sleeve is provided outside the anti-corrosion grease layer, so as to form a prefabricated prestressed unbonded steel bar.
Description
本申请涉及新型的预应力锚杆,尤其是一种预制组合装配式抗浮抗拉预应力锚杆件及其施工工法。制备的抗浮抗拉钢筋锚杆能用后张法预制预应力的锚杆组件及应用技术,并利用直通或扩大头等各种锚头一起组合形成后张预应力锚杆体系,克服抗浮变形、杆体能在自由段弹性变形,涉及一种克服抗浮直通或扩大头带施加预应力的锚杆体系乃至抗压桩体系。The application relates to a new type of prestressed anchor rod, in particular to a prefabricated assembly type anti-floating and tensile prestressed anchor rod and its construction method. The prepared anti-floating and tensile steel anchor rods can be prefabricated with pre-stressed anchor rod components and application technology by post-tensioning method, and combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor rod system to overcome the anti-floating deformation , The rod body can be elastically deformed in the free section, and it relates to an anchor rod system and even a pressure-resistant pile system that overcomes the pre-stress imposed by the anti-floating straight through or the enlarged headband.
直通或扩大头预应力锚杆技术是一种新型的地下工程应用技术,符合国家倡导的“节能减排、绿色发展”精神。在解决地下室抗浮、基坑支护等方面,与一般传统工艺相比,更加的经济、环保;同时在成本、工期与耐久性等方面,也有较大的优势。随着扩体预应力锚杆技术的推广,越来越多的工程采用扩体预应力锚杆技术进行地下室抗浮、基坑支护等。与此同时,大量的工程实践表明,预应力锚杆的承拉力远大于普通锚杆,普通锚杆变形位移的较大,因而在位移控制方面比传统的桩基础要求更高,因此如何更好的控制锚杆的变形,是对扩体锚杆技术改进的一个方向。公知的是,预应力锚杆变形包括杆体自由段弹性变形和扩大头锚固段的土体蠕变变形两种,需要有相对应的产品和工法,也涉及承压型直通或变直径钢筋笼扩体锚杆预应力工法。Straight-through or enlarged head prestressed bolt technology is a new type of underground engineering application technology, which conforms to the spirit of "energy saving, emission reduction, and green development" advocated by the country. Compared with general traditional technology, it is more economical and environmentally friendly in solving the problems of basement anti-floating and foundation pit support. At the same time, it also has greater advantages in terms of cost, construction period and durability. With the popularization of expanded prestressed bolt technology, more and more projects adopt expanded prestressed bolt technology for basement anti-floating and foundation pit support. At the same time, a large number of engineering practices have shown that the tensile force of prestressed anchor rods is much greater than that of ordinary anchor rods, and ordinary anchor rods have greater deformation and displacement, so they have higher requirements for displacement control than traditional pile foundations, so how can it be better? The control of the deformation of the bolt is a direction for the improvement of the expansion bolt technology. It is well-known that the deformation of prestressed anchor rods includes elastic deformation of the free section of the rod body and creep deformation of the soil in the anchoring section of the enlarged head. Corresponding products and construction methods are required. Body anchor prestressing method.
CN201310321525.0给出一种预应力钻锚注锚索及支护方法,预应力钻锚注锚索包括装有套头的中空注浆锚索和套筒、锁具、垫圈、托盘;套筒前端设有钻头,套筒上设有锚固孔和螺纹。中空注浆锚索带动套筒钻孔,反转时中空注浆锚索通过螺纹向里推进,其套头前端的金属钉刺破套筒内部的锚固剂包装,将锚固剂混合后通过套筒上的锚固孔排出,充满套筒与钻孔壁间的空隙,起到锚固作用。实现对松散煤岩的一次性钻锚注支护,既解决了松散煤岩钻孔卡钻塌孔致使锚索不易进入的难题。CN201310321525.0 provides a pre-stressed drill-anchor-grouting anchor cable and a supporting method. The pre-stressed drill-anchor-grouting anchor cable includes a hollow grouting anchor cable with a sleeve, a sleeve, a lock, a washer, and a tray; the front end of the sleeve is provided There is a drill bit, and the sleeve is provided with anchor holes and threads. The hollow grouting anchor cable drives the sleeve to drill holes. When it is reversed, the hollow grouting anchor cable is pushed inward through the thread. The metal nail at the front end of the sleeve pierces the anchoring agent package inside the sleeve, and the anchoring agent is mixed and passed through the sleeve. The anchor hole is discharged and fills the gap between the sleeve and the borehole wall, which plays an anchoring role. The realization of one-time drilling, anchoring and grouting support for loose coal and rock not only solves the problem that the loose coal and rock drilling stuck and collapsed and the anchor cable is not easy to enter.
CN201710363883一种克服抗浮固定直径锚头或扩大头锚杆体系变形的工法是本申请人在先申请,当钻孔钻进至设计深度,能够开展高压旋喷施工或机械扩孔施工,放下锚杆的拉杆与固定直径锚头或扩大头,扩大头到位后扩大机构将扩大头扩大至设计尺寸,然后高压注浆或灌注混凝土在扩体段和整个自由段成桩;锚杆中拉杆采用能施加预应力的螺纹钢筋;绑扎螺旋箍筋以及基底上的基础底板钢筋,绑扎过程中避免碰撞预应力钢筋;最后,支模浇筑基础混凝土基础底板。CN201710363883 A construction method for overcoming the deformation of the anti-floating fixed diameter anchor head or the enlarged head anchor rod system was previously applied by the applicant. When the borehole is drilled to the design depth, high-pressure jet grouting construction or mechanical reaming construction can be carried out, and the anchor is lowered The tie rod of the rod and the fixed diameter anchor head or expansion head. After the expansion head is in place, the expansion mechanism will expand the expansion head to the design size, and then high-pressure grouting or pouring concrete is piled in the expansion section and the entire free section; the tie rod in the anchor rod adopts energy Prestressed threaded steel bars are applied; the spiral stirrups and the foundation slab steel bars on the base are bound to avoid collisions with the prestressed steel bars during the lashing process; finally, the foundation concrete foundation slab is cast by the formwork.
用先张法预制预应力锚杆杆件技术参见下述:工程实际表明;承压型变直径钢筋笼扩体锚杆的位移由杆体的弹性变形和扩体段的滑移(塑性变形)两部分组成。预制预应力锚杆亦有本申请人的申请:CN2017103638836一种预制预应力锚杆杆件及施工工法;CN2017103638836一种克服抗浮固定直径锚头或扩大头锚杆体系变形的工法,但预应力锚杆杆件仍有改进之处。The technology of prefabricating pre-stressed anchor rods by pre-tensioning method is as follows: Engineering practice shows that the displacement of the pressure-bearing variable-diameter steel cage expansion anchor rod is composed of the elastic deformation of the rod body and the slip (plastic deformation) of the expansion section. Partial composition. The applicant’s application for prefabricated prestressed anchor rods: CN2017103638836, a prefabricated prestressed anchor rod member and construction method; CN2017103638836, a construction method for overcoming the deformation of the anti-floating fixed diameter anchor head or enlarged head anchor rod system, but prestressed There is still room for improvement in anchor rods.
扩大头锚杆技术是一种新型的地下工程应用技术,符合国家倡导的“节能减排、绿色发展”精神。在解决地下室抗浮、基坑支护等方面,与一般传统工艺相比,更加的经济、环保;同时在工期与耐久性等方面,也有较大的优势。随着扩体锚杆技术的推广,越来越多的工程采用扩体锚杆技术进行地下室抗浮、基坑支护等。与此同时,大量的工程实践表明,锚杆的承拉力远大于普通锚杆,其变形位移的尺度大,因而在位移控制方面比传统的桩基础大,因此如何更好的控制锚杆的变形,是对扩体锚杆技术改进的一个方向。经过试锚试验,其在极限抗拔力作用下,锚杆的最大变形81.6mm,残余变形约31.3mm,则其发生的实际弹性变形为50.3mm。由此可见,锚杆的弹性变形占锚杆最大变形量的50%以上。The expanded head bolt technology is a new type of underground engineering application technology, which is in line with the spirit of "energy saving, emission reduction, and green development" advocated by the state. Compared with general traditional technology, it is more economical and environmentally friendly in solving the problems of basement anti-floating and foundation pit support. At the same time, it also has greater advantages in terms of construction period and durability. With the popularization of expanded bolt technology, more and more projects adopt expanded bolt technology for basement anti-floating and foundation pit support. At the same time, a large number of engineering practices have shown that the tensile force of the anchor rod is much greater than that of the ordinary anchor rod, and the scale of its deformation and displacement is large, so it is larger than the traditional pile foundation in terms of displacement control, so how to better control the deformation of the anchor rod , Is a direction to improve the expansion bolt technology. After the anchor test, the maximum deformation of the anchor rod is 81.6mm and the residual deformation is about 31.3mm under the action of the ultimate pull-out force. The actual elastic deformation is 50.3mm. It can be seen that the elastic deformation of the anchor rod accounts for more than 50% of the maximum deformation of the anchor rod.
锚杆自由段杆体的弹性变形控制,杆体的弹性变形即钢筋的弹性变形主要由杆体钢筋的截面积、钢筋的弹性模量以及杆体的长度控制。轴向拉压变形公式:The elastic deformation of the free section of the anchor rod is controlled. The elastic deformation of the rod, that is, the elastic deformation of the steel bar, is mainly controlled by the cross-sectional area of the steel bar, the elastic modulus of the steel bar and the length of the rod. Axial tension and compression deformation formula:
以南京某项目地下室抗浮锚杆为例,锚杆总长13m(其中锚杆普通段长10.0m,直径200mm;扩体段直径750mm,长3.0m),抗拔特征值500KN的锚杆为例。抗拔锚杆理论弹性位移量计算表如下:Take the anti-floating anchor rod for the basement of a project in Nanjing as an example. The total length of the anchor rod is 13m (of which the ordinary section of the anchor rod is 10.0m in length and 200mm in diameter; the expanded section is 750mm in diameter and 3.0m in length), and the anchor rod with an uplift characteristic value of 500KN as an example . The calculation table of the theoretical elastic displacement of the pull-out anchor is as follows:
在极限荷载的状态下,锚杆的理论自由变形达51.75mm。In the state of ultimate load, the theoretical free deformation of the anchor rod reaches 51.75mm.
经过试锚试验,其在极限抗拔力作用下,锚杆的最大变形81.6mm,残余变形约31.3mm,则其发生的实际弹性变形为50.3mm。由此可见,锚杆的弹性变形占扩大头锚杆最大变形量的50%以上。After the anchor test, the maximum deformation of the anchor rod is 81.6mm and the residual deformation is about 31.3mm under the action of the ultimate pull-out force. The actual elastic deformation is 50.3mm. It can be seen that the elastic deformation of the anchor rod accounts for more than 50% of the maximum deformation of the enlarged head anchor rod.
对于扩大头抗浮锚杆变形的控制,现阶段主要方法是通过后张法施加预应力来解决锚杆自由段的弹性变形,实施步骤是,在主体结构底板浇筑完成以后,在底板上开槽,通过底板作为施加预应力的支点,然后施加预应力完成后,再后浇开槽处混凝土完成锚杆锁定。这种变形控制的方法主要缺陷在于,需要在底板施工期,同时施加预完成并达到设计强度后才能施加预应力,这样会大大延误工应力时需要在主体结构底板上开槽,对主体结构产生不同程度的破坏,对地下室防水产生不利影响,同时对基坑降水要求更长,相对成本增加更多。未解决承压型直通或变直径钢筋笼扩体锚杆自由段变形的控制的方法。For the control of the deformation of the anti-floating anchor rod of the enlarged head, the main method at the present stage is to apply prestress to solve the elastic deformation of the free section of the anchor rod by post-tensioning. The implementation step is to slot the bottom plate after the main structure bottom plate is poured. , The bottom plate is used as the fulcrum for applying the prestress, and then after the prestress is applied, the concrete at the groove is poured to complete the anchor bolt locking. The main defect of this method of deformation control is that it needs to be pre-finished and reach the design strength during the construction period of the bottom plate to apply the prestress. This will greatly delay the work stress. Different degrees of damage will have an adverse effect on the waterproofing of the basement. At the same time, it will require longer dewatering for the foundation pit, and the relative cost will increase more. The method to control the deformation of the free section of the pressure-bearing straight-through or variable-diameter steel cage expansion anchor rod is not solved.
预应力锚杆组件仍有改进之处在于提供先张或后张预应力抗浮抗拉预应力钢筋锚杆部件,主要是提供以无粘结精轧钢筋作为锚杆的主筋,组合装配预制成抗浮抗拉预应力锚杆杆件,该杆件由抗浮抗拉锚杆用预制预应力无粘结钢筋,预制预应力锚杆用空心管柱,连接和锁锚螺母组成。将无粘结钢筋部件穿入管柱内,以预制空心管柱为支架,用先张法张拉钢筋两端,施加预应力后,用螺母锁定,形成预制预应力锚杆组件。The pre-stressed anchor rod assembly still has improvements in that it provides pre-tensioned or post-tensioned pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile pre-stressed steel anchor components, mainly providing unbonded finish-rolled steel bars as the main reinforcement of the anchor rod, combined and assembled prefabricated The anti-floating and tensile pre-stressed anchor rod is composed of prefabricated pre-stressed unbonded steel bars for anti-floating and tensile anchor rods, hollow pipe columns for prefabricated pre-stressed anchor rods, connections and lock anchor nuts. The unbonded steel bar components are inserted into the pipe string, the prefabricated hollow pipe string is used as the support, the two ends of the steel bar are stretched by the pretensioning method, and after the prestress is applied, it is locked with a nut to form a prefabricated prestressed anchor rod assembly.
发明内容Summary of the invention
本申请目的是,提出一种先张或后张预应力抗浮抗拉锚杆钢筋、锚杆及工法。即制备的抗浮抗拉钢筋锚杆能用先张法预制预应力的锚杆组件及应用技术,并利用直通或扩大头等各种锚头一起组合形成预应力锚杆体系,克服抗浮变形、杆体能在自由段弹性变形,通过新的方法在制备杆件后再施加预应力并得到了预应力锚杆的成品进行应用,从而不但达到控制承压型直通或变直径钢筋笼扩体预应力锚杆工程实践中变形量的目的,可以较好地解决工厂化生产,解决拉裂、防腐、弹性变的规范问题关,尤其是达到节省施工时间、节约成本、提高工程质量和效率的效果。同时还提供减小预应力锚杆工作状态下的土体蠕变变形的工法。The purpose of this application is to propose a pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile anchor bar, anchor bar and construction method. That is to say, the prepared anti-floating and tensile steel anchor rod can use pre-tensioning method to prefabricate pre-stressed anchor rod components and application technology, and use various anchor heads such as straight or enlarged heads to form a pre-stressed anchor rod system to overcome the anti-floating deformation, The rod body can be elastically deformed in the free section, and the new method is used to apply prestress after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the control pressure type straight or variable diameter steel cage expansion prestress The purpose of deformation in anchor bolt engineering practice can better solve factory production, solve the standard problems of cracking, anti-corrosion, and elasticity, especially to save construction time, save costs, and improve project quality and efficiency. At the same time, it also provides a construction method to reduce the creep deformation of the soil under the working state of the prestressed anchor.
本申请的技术方案是,一种预制组合装配式抗浮抗拉预应力锚杆件,包括无粘结钢筋或主筋钢筋,预应力锚杆用空心管柱,锁锚的螺母;将无粘结钢筋或主筋钢筋穿入管柱内,以预制空心管柱为支架,张拉上述钢筋两端,施加预应力后,用螺母锁定在管柱两端,形成预制预应力锚杆件。The technical solution of the present application is a prefabricated assembly type anti-floating and tensile pre-stressed anchor member, including unbonded steel bars or main reinforcement steel bars, hollow pipe columns for pre-stressed anchors, and nuts for locking anchors; The steel bar or main steel bar penetrates into the pipe column, the prefabricated hollow pipe column is used as the support, the two ends of the steel bar are stretched, and after prestress is applied, the two ends of the pipe column are locked with nuts to form prefabricated prestressed anchors.
所述的抗浮抗拉锚杆用预制预应力无粘结钢筋,主筋钢筋为高强精轧螺纹钢;在主筋钢筋表面设有防腐油脂层,防腐油脂层外设有套管,形成预制预应力无粘结钢筋。主筋钢筋是将分段的主筋钢筋通过连接螺母连接的主筋钢筋结构,即可将将分段的主筋钢筋通过连接螺母连接以延长的主筋钢筋结构。主筋钢筋的数量,是一根或者一根至6根平行的钢筋,在预应力锚杆的中央均匀分布,主筋钢筋选用螺纹圆钢、钢管、钢绞线或型钢,钢管与型钢两端设有丝纹,套管是金属箔、塑料材质的套管。The said anti-floating and tensile anchor rods are prefabricated pre-stressed unbonded steel bars, the main rebar is high-strength fine-rolled screw steel; the surface of the main rebar is provided with an anti-corrosion grease layer, and a casing is provided outside the anti-corrosion grease layer to form a prefabricated pre-stress Unbonded steel bars. The main rebar is a main rebar structure in which the segmented main rebar is connected by a connecting nut, that is, the segmented main rebar is connected by a connecting nut to extend the main rebar structure. The number of main reinforcement steel bars is one or one to six parallel steel bars, which are evenly distributed in the center of the prestressed anchor rod. Silk grain, the sleeve is a sleeve made of metal foil and plastic.
所述的预制预应力锚杆用空心管柱,包括混凝土预制的设有钢筋骨架的管柱,且为能够容纳锚杆用无粘结钢筋的管柱,一般内径3-7厘米,外径10-30厘米,尺寸可以根据工程需要设定,混凝土预制的管柱中设置或不设置骨架,骨架选择配筋材料,可选择的配筋材料包括但不限于若干竖钢筋、箍筋、钢套筒、钢筋笼钢丝网笼、承压板、锚固板、承压法兰等,配筋材料与混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化形成管柱。The hollow pipe column for prefabricated prestressed anchor rod includes a pipe column prefabricated by concrete with a steel frame, and is a pipe column capable of accommodating unbonded steel bars for anchor rods, and generally has an inner diameter of 3-7 cm and an outer diameter of 10 cm. -30cm, the size can be set according to the needs of the project, the prefabricated concrete pipe column is equipped with or without a skeleton, the skeleton chooses the reinforcement material, the optional reinforcement material includes but not limited to several vertical bars, stirrups, and steel sleeves , Steel wire mesh cage, pressure plate, anchor plate, pressure flange, etc., the reinforcement material is wrapped with one of concrete or cement mortar, cement slurry or other curable materials and condenses and solidifies to form a pipe column.
所述的预制预应力锚杆用空心管柱,对配筋材料竖钢筋、钢套筒、钢筋笼、钢丝网笼施加预应力后,再与混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,亦可以灌注成实心的,从而形成预制预应力管柱,亦可以作为预制预应力管柱独立的商品锚杆组件使用。抗浮抗拉锚杆用预制预应力无粘结钢筋、可以和预制预应力锚杆用管柱、连接和锁锚螺母,组成本申请以外,亦可以作为预制预应力无粘结钢筋独立商品,用于采用先张法和后张法解决预应力问题的各类锚杆应用方案中;预制预应力锚杆用空心管柱中的钢筋,亦可以根据设计需要选择不设置油脂和套管。Said hollow pipe column for prefabricated prestressed anchor rod, after prestressing the reinforcement material vertical steel bar, steel sleeve, steel cage, steel wire mesh cage, and then wrapped with concrete or cement mortar, cement slurry or other curable materials One of them is condensed and solidified, and can also be poured into a solid to form a prefabricated prestressed pipe string. It can also be used as an independent commercial anchor rod assembly for the prefabricated prestressed pipe string. Prefabricated prestressed unbonded steel bars for anti-floating and tensile anchor rods, can be combined with prefabricated prestressed anchor rods, connections and anchor nuts to form this application, and can also be used as prefabricated prestressed unbonded steel independent products. It is used in all kinds of bolt application schemes that use pre-tensioning and post-tensioning methods to solve pre-stressing problems; prefabricated pre-stressed bolts are used in hollow pipe columns for steel bars, and grease and casing can be selected according to design needs.
所述的连接和锁锚螺母,可以是外置的,亦可以内置预埋在管柱内和预制预应力锚杆用管柱一体化,采取用螺母连接器或其它的方式,将两根或两根以上的预制预应力锚杆杆件加以连接,以达成所需的长度。The connection and lock anchor nut can be external or built-in embedded in the pipe string and integrated with the prefabricated pre-stressed anchor pipe string. A nut connector or other method is adopted to connect the two or Two or more prefabricated prestressed anchor rods are connected to achieve the required length.
先张或后张预应力抗浮抗拉锚杆钢筋,包括主筋钢筋(包括主筋钢筋或将主筋钢筋通过连接螺母的主筋钢筋连接结构)作为基本承力的结构,主筋钢筋为精轧无粘结钢筋,主筋钢筋表面设有防腐油脂层,防腐油脂层外设有塑料薄膜套;通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜,再经冷却筒模成型塑料套(管);在塑料套外采用包括混凝土或水泥砂浆、水泥浆或其他能固化材料包裹并凝结固化;预应力后施加在主筋钢筋,固化完成达到要求强度后施加预应力,也可以先预制高强度的成品空心管柱,形成预应力锚杆杆件;将主筋钢筋,用螺母锁定,张拉钢筋施加预应力后,形成预制预应力锚杆总成。主筋钢筋的端部可以设有钢筋笼或扩大直径(变直径)钢筋笼;混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化;根据施加预应力的设计要求,主筋为钢筋,并配置钢筋配筋材料,配筋材料包括钢筋、钢筋笼、箍筋、钢套筒、钢丝网笼、承压板、承压法兰螺母、连接螺母等;钢筋主筋与配置钢筋配筋材料一并凝结固化构成锚杆杆件。后施加的预应力抗浮抗拉钢筋锚杆的主钢筋,钢筋的抗浮抗拉应力得以充分体现。Pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile anchor bars, including main-reinforced steel (including main-reinforcement or main-reinforcement connection structure with main-reinforcement through connecting nuts) as the basic load-bearing structure, and the main-reinforcement is finished-rolled and unbonded Reinforcing steel bars, the surface of the main steel bars is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated through the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without the adhesive ribs. Polypropylene plastic film, and then cooling the barrel mold to form a plastic sleeve (pipe); outside the plastic sleeve, it is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured; the prestress is applied to the main reinforcement steel bar, and the curing is completed Prestress is applied after reaching the required strength, or high-strength finished hollow pipe string can be prefabricated first to form prestressed anchor rods; the main reinforcement steel bar is locked with a nut, and the tensile steel bar is prestressed to form a prefabricated prestressed anchor rod Assembly. The end of the main reinforcement can be equipped with a steel cage or an enlarged diameter (variable diameter) steel cage; concrete or cement mortar, cement slurry or other curable material is wrapped and solidified; according to the design requirements for prestressing, the main reinforcement is steel , And equipped with steel reinforcement materials. Reinforcement materials include steel bars, steel cages, stirrups, steel sleeves, steel wire mesh cages, pressure plates, pressure-bearing flange nuts, connecting nuts, etc.; main steel reinforcement and configuration steel reinforcement materials Together, it is condensed and solidified to form an anchor rod. The pre-stressed anti-floating tensile steel anchor rod is applied after the main steel bar, and the anti-floating tensile stress of the steel bar is fully reflected.
构成无粘结先张或后张预应力抗浮抗拉钢筋锚杆,防腐油脂层为防腐油脂或防腐沥青、聚合物或其他防腐材料。It constitutes an unbonded pre-tensioned or post-tensioned pre-stressed anti-floating and anti-tensile steel anchor rod, and the anti-corrosion grease layer is anti-corrosion grease or anti-corrosion asphalt, polymer or other anti-corrosion materials.
所述锚杆杆件总成主筋钢筋的前端,设有与变直径钢筋笼、固定直径钢筋笼、囊袋、锚垫板或其他锚头进行连接或嫁接的装置,形成预制预应力锚杆体系。The front end of the main reinforcement of the anchor rod assembly is provided with a device for connecting or grafting with a variable-diameter steel cage, a fixed-diameter steel cage, a bladder, an anchor pad or other anchor heads to form a prefabricated pre-stressed anchor rod system .
组合装配式锚杆组件构成一个实际应用抗压抗拉(主要是抗拉,且效果更好)的工程件。延长接续式锚杆是锚杆能够接续成延长化的杆件并最后成为组件。The combined assembly type anchor rod assembly constitutes an engineering part that is compressive and tensile (mainly tensile and with better effect) in practical applications. The extended connection type anchor rod is the anchor rod that can be connected into an elongated rod and finally becomes a component.
对先张式预应力抗浮抗拉钢筋锚杆进行预应力的固定一般采用两种方式,一种方式是在施加预应力的同时在施加预应力的钢筋上浇筑混凝土,混凝土凝固后则成;混凝土与锚杆紧密粘结,即有粘结锚杆;第二种,本申请可以采用预制管柱构成一种空心锚杆的预应力结构,便于工厂化生产,且重量可控,运输成本并不高,预应力的施加质量和标准在工厂更易控制和把握。用本申请无粘结钢筋锚杆或上述成品管柱(可以称为空心锚杆柱),此为锚杆钢筋的外套管柱,用锚杆钢筋穿过本申请的成品管柱,用成品管柱时,用中央有孔且大于管柱内径的承载板(亦可称锚垫板等)置于成品管柱的两端,承载板表面露出的锚杆被施加应力时用螺母将钢筋端固定在承载板或将钢筋端焊接固定在承载板上,钢筋可以是单根精轧锚杆钢筋,也可以是数根锚杆钢筋,数根锚杆钢筋时承载板要有多孔和多根钢筋的预应力施加装置;总体而言,在后施加工艺需要在施工过程中进行,在工程上比较麻烦,设备要拉到现场,成本高,尤其是施加预应力的质量和是否能达到额定要求往往难以保证,本申请是抗浮抗拉组合锚杆组件(分有粘结、和无粘结锚杆两种)并有相应的工法。无粘结钢筋锚杆或上述成品管柱时,但成品管柱内也可以采用无粘结钢筋作为锚杆钢筋;混凝土与锚杆内钢筋是无粘结的,锚杆内钢筋在管柱内或在塑料薄膜套内均可以伸缩或滑动,不会影响到后张法、即在施工现场施加预应力,在对钢筋施加预应力同时再紧固螺母。There are generally two ways to fix the pre-tensioned pre-stressed anti-floating and tensile steel anchor rods. One method is to pour concrete on the pre-stressed steel bars while applying the pre-stress, and the concrete is completed after solidification; Concrete and anchor rods are tightly bonded, that is, there are bonded anchor rods. In the second type, this application can use prefabricated pipe columns to form a prestressed structure of hollow anchor rods, which is convenient for factory production, has controllable weight, and reduces transportation costs. Not high, the quality and standards of prestressing are easier to control and grasp in the factory. Use the unbonded steel anchor rod of the application or the above-mentioned finished pipe column (may be called the hollow anchor rod column), which is the outer shell pipe column of the anchor rod reinforcement, and the anchor rod reinforcement is used to pass through the finished pipe column of the application, and the finished pipe When the column is used, a bearing plate with a hole in the center and larger than the inner diameter of the pipe column (also called anchor plate, etc.) is placed at both ends of the finished pipe column, and the anchor rod exposed on the surface of the bearing plate is fixed with a nut when stress is applied. In the load-bearing plate or the steel bar ends are welded and fixed on the load-bearing plate, the steel bar can be a single fine-rolled anchor steel bar, or several anchor steel bars. When there are several anchor steel bars, the load-bearing plate must have multiple holes and multiple steel bars. Pre-stress application device; in general, the post-application process needs to be carried out during the construction process, which is more troublesome in engineering. The equipment has to be brought to the site and the cost is high. Especially the quality of the pre-stress and whether it can meet the rated requirements are often difficult It is guaranteed that this application is a combination of anti-floating and tensile anchor rod components (bonded and non-bonded anchor rods) and has corresponding construction methods. When unbonded steel bar anchors or the above-mentioned finished pipe columns, unbonded steel bars can also be used as anchor bars in the finished pipe columns; the concrete and the steel bars in the anchor rods are unbonded, and the steel bars in the anchor rods are in the pipe column. Or it can be stretched or slid in the plastic film sleeve, and will not affect the post-tensioning method, that is, prestress is applied on the construction site, and the nuts are tightened while prestressing the steel bars.
无粘结钢筋锚杆也是可与本申请空心锚杆管柱相配合,可以匹配先张或后张预应力抗浮抗拉无粘结锚杆钢筋,先张式预应力抗浮抗拉钢筋锚杆可以连接到设计额定长度,或者可与变直径的钢筋笼扩大头连接,构成本申请实用的工程系统。The unbonded steel anchor rod can also be matched with the hollow anchor pipe string of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile non-bonded anchor steel bars, pre-tensioned pre-tensioned anti-floating and tensile steel anchors The rod can be connected to the designed rated length, or can be connected to the enlarged head of the reinforced cage with variable diameter, forming a practical engineering system of this application.
锚杆主要受力件用主筋钢筋(包括主筋钢筋或将主筋钢筋通过连接螺母的主筋钢筋连接结构)作为基本承力的结构,主筋钢筋可以采用普通的钢筋、包括精轧钢筋或再加表面防腐的处理,无粘结锚杆钢筋还能具有如下结构:主筋钢筋表面设有防腐油脂层,防腐油 脂层外设有塑料薄膜套;通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜,再经冷却筒模成型塑料套(管);在塑料套外采用包括混凝土或水泥砂浆、水泥浆或其他能固化材料包裹并凝结固化;预应力后施加在主筋钢筋(固定完成后施加预应力),形成预应力锚杆组件;将主筋钢筋,用螺母锁定,张拉钢筋施加预应力后,形成预应力锚杆组件。The main load-bearing parts of the anchor rod use main reinforcing steel (including main reinforcing steel or main reinforcing steel connecting structure with main reinforcing steel through connecting nuts) as the basic load-bearing structure. The main reinforcing steel can be ordinary steel, including fine-rolled steel or surface anti-corrosion. The unbonded anchor rod steel bar can also have the following structure: the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is not coated. The bonding rib is coated with polyethylene or polypropylene plastic film by a plastic extruder, and then a plastic sleeve (tube) is formed by a cooling cylinder; the plastic sleeve is wrapped with concrete or cement mortar, cement slurry or other curable materials. Condensation and solidification; after prestressing is applied to the main reinforcement (prestress is applied after the fixing is completed) to form a prestressed anchor rod assembly; the main reinforcement is locked with a nut, and the tensioning steel bar is prestressed to form a prestressed anchor rod assembly.
本申请塑料薄膜套钢筋、尤其是后张预应力抗浮抗拉钢筋锚杆应用时,预应力的主筋钢筋其实形成一自由段的钢筋,具有应力施加的作用。In the application of the plastic film sheathed steel bar, especially when the post-tensioned pre-stressed anti-floating and tensile steel bar is applied, the pre-stressed main steel bar actually forms a free section of steel bar, which has the effect of applying stress.
先张或后张预应力抗浮抗拉钢筋锚杆施工工法。步骤是:钻孔至设计深度,开展高压旋喷施工或机械扩孔施工,成孔后,放置锚杆钢筋件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接,带变径钢筋笼的扩大头到位后,释放约束机构使变径钢筋笼扩大至设计尺寸,然后注浆或灌注混凝土在变径钢筋笼扩体段浇筑为锚头;锚杆钢筋的顶部通过埋入套住钢筋的法兰螺母套件固定,或可通过锚板并用螺母固定,与基础底板的钢筋骨架体系连接,后张法施加应力即后加应力时用法兰螺母套件固定;注浆或灌注混凝土在钢筋与孔的空隙处,完成预应力锚杆件;最后,安装支模浇筑混凝土基础底板固定锚板;采用预制预应力锚杆组件时不需要后加应力。当锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他(扩大)锚头进行连接时,采取在锚杆组件的下端,预留与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头的长度相适应钢筋,在锚头底部分与锚垫板进行连接(钢筋的焊接或主筋通过连接螺母连接),留有适当的钢筋长度,和成品锚头顶部用连接螺母连接;通过改进杆件和锚头,使锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头成为一个有机整体。制备的抗浮抗拉钢筋锚杆能用后张法预制预应力的锚杆组件及应用技术,并利用直通或扩大头等各种锚头一起组合形成后张预应力锚杆体系,克服抗浮变形、杆体能在自由段弹性变形,通过新的方法在制备杆件后再施加预应力并得到了预应力锚杆的成品进行应用,从而不但达到控制承压型直通或变直径钢筋笼扩体预应力锚杆工程实践中变形量的目的,尤其是达到节省施工时间、节约成本、提高工程质量和效率的效果。同时还提供减小预应力锚杆工作状态下的土体蠕变变形的工法。Construction method of pre-tensioned or post-tensioned prestressed anti-floating and tensile steel anchor rods. The steps are: drill the hole to the design depth, carry out high-pressure jet grouting construction or mechanical reaming construction, after the hole is formed, place the anchor rod reinforcement and connect it with the variable-diameter steel cage, fixed-diameter steel cage, bladder or other anchor heads. After the expanding head of the reducing steel cage is in place, release the restraint mechanism to expand the reducing steel cage to the design size, and then grouting or pouring concrete is poured into the expansion section of the reducing steel cage as the anchor head; the top of the anchor rod is buried by Flange nut kits that cover the steel bars are fixed, or can be fixed by anchor plates and nuts, and connected to the steel frame system of the foundation slab. The post-tensioning method is used to apply stress, that is, the flange nut kit is used to fix the stress; grouting or pouring concrete At the gap between the steel bar and the hole, complete the pre-stressed anchors; finally, install the supporting mold to cast the concrete foundation bottom plate to fix the anchor plate; when the pre-fabricated pre-stressed anchor assembly is used, no post-stress is required. When the anchor rod assembly is connected to the variable diameter steel cage, fixed diameter steel cage, bladder or other (expanded) anchor heads, the lower end of the anchor rod assembly shall be reserved for connection with the variable diameter steel cage, fixed diameter steel cage, and bladder. The length of the bag or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor plate at the bottom of the anchor head (the steel bar is welded or the main reinforcement is connected by a connecting nut), leaving an appropriate length of the steel bar, and connecting with the top of the finished anchor head with a connecting nut ; Through the improvement of rods and anchor heads, the anchor rod components and variable diameter steel cages, fixed diameter steel cages, pockets or other anchor heads become an organic whole. The prepared anti-floating and tensile steel anchor rods can be prefabricated with pre-stressed anchor rod components and application technology by post-tensioning method, and combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor rod system to overcome the anti-floating deformation , The rod body can be elastically deformed in the free section. Through the new method, the prestress is applied after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the controlled pressure-bearing straight or variable diameter steel cage expansion pre The purpose of deformation amount in stress anchor engineering practice, especially to achieve the effect of saving construction time, saving cost, and improving engineering quality and efficiency. At the same time, it also provides a construction method to reduce the creep deformation of the soil under the working state of the prestressed anchor.
主筋钢筋的端部设有钢筋笼或扩大直径(变直径)钢筋笼;混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化;根据施加预应力的设计要求,主筋为钢筋,并配置钢筋配筋材料,配筋材料包括钢筋笼、箍筋、钢套筒、钢丝网笼、承压板、承压法兰螺母;钢筋主筋与配置钢筋配筋材料一并凝结固化构成锚杆组件。后施加的预应力抗浮抗拉钢筋锚杆的主钢筋,钢筋的抗浮抗拉应力得以充分体现。预制组合装配式抗浮抗拉预应力锚杆件、预制预应力锚杆用管柱、预制预应力无粘结钢筋及其加长形态,都可以与混凝土或水泥砂浆、水泥浆或其他能固化材料之一包裹并凝结固化,独立形成预应力锚杆体(非扩大头锚杆)应用。进一步的亦可以与扩大的底端部设有的钢筋笼、扩大直径(变直径)钢筋笼、变直径钢筋笼、固定直径钢筋笼、囊袋、承压锚板或其他锚头承载体进行连接,在施加应力的条件下,灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之,一并凝结固化,形成扩大头预应力锚杆桩应用The end of the main steel bar is equipped with a steel bar cage or an enlarged diameter (variable diameter) steel bar cage; concrete or cement mortar, cement grout or other curable material is wrapped and solidified; according to the design requirements of prestressing, the main bar is a steel bar, It is equipped with steel reinforcement materials, which include steel cages, stirrups, steel sleeves, steel mesh cages, pressure plates, and pressure-bearing flange nuts; the main steel reinforcement and the configured steel reinforcement materials are condensed and solidified to form an anchor rod Components. The pre-stressed anti-floating tensile steel anchor rod is applied after the main steel bar, and the anti-floating tensile stress of the steel bar is fully reflected. Prefabricated assembly type anti-floating and tensile prestressed anchor rods, pipe columns for prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel bars and their elongated forms, all can be combined with concrete or cement mortar, cement slurry or other curable materials One is wrapped and solidified to form a pre-stressed bolt body (non-expanded head bolt) application independently. Further, it can also be connected with the reinforced cage, enlarged diameter (variable diameter) reinforced cage, variable diameter reinforced cage, fixed diameter reinforced cage, bladder, pressure anchor plate or other anchor head bearing body provided at the enlarged bottom end. , Under the condition of applying stress, pour concrete or cement mortar, cement slurry or other curable materials to wrap it, and condense and solidify together to form an enlarged head pre-stressed anchor pile.
构成无粘结先张或后张预应力抗浮抗拉钢筋锚杆,防腐油脂层为防腐油脂、防腐沥青、聚合物材料或其他防腐材料。It constitutes an unbonded pre-tensioned or post-tensioned pre-stressed anti-floating and anti-tension steel anchor rod, and the anti-corrosion grease layer is anti-corrosion grease, anti-corrosion asphalt, polymer materials or other anti-corrosion materials.
所述锚杆组件主筋钢筋的前端,设有与变直径钢筋笼、固定直径钢筋笼、囊袋或其 他锚头进行连接或嫁接的装置,形成预制预应力锚杆体系。The front end of the main reinforcement bar of the anchor rod assembly is provided with a device for connecting or grafting with a variable-diameter reinforcement cage, a fixed-diameter reinforcement cage, a pocket or other anchor heads to form a prefabricated prestressed anchor rod system.
锚杆组件主筋钢筋,施加后张预应力锚杆组件内钢筋的数量,是一根或者一根以上,但一般不多于10根(否则成混凝土桩了),钢筋的规格、性能、强度、直径可根据设计要求确定;预应力锚杆组件的长度、横截面的形状和面积,则根据工程技术要求设定;当工程需要杆件的长度超长时,可以采取用螺母连接器的方式或其他方式,将两根或两根以上的钢筋杆件加以连接,以达成所需的长度;钢筋螺母连接器也可以预先埋设在锚杆内,钢筋可以选用圆钢、钢管、钢绞线和其他型钢,型钢两端亦可以设有丝纹,。The main reinforcement of the anchor rod assembly, the number of steel bars in the post-tensioned anchor rod assembly is one or more, but generally no more than 10 (otherwise it will become a concrete pile), the specifications, performance, strength, The diameter can be determined according to the design requirements; the length, cross-sectional shape and area of the prestressed anchor rod assembly are set according to the engineering technical requirements; when the project requires the length of the rod to be too long, the method of using a nut connector or In other ways, two or more steel bars are connected to achieve the required length; the steel nut connector can also be embedded in the anchor rod in advance, and the steel bars can be round steel, steel pipe, steel strand and other Section steel, the two ends of the section steel can also be provided with silk patterns.
所述的锚杆组件和可变径钢筋笼,立体几何形态包括但不限于:立方体、多面体、正多面体、四面体、长方体、圆柱、圆台、棱柱、棱台、圆锥、棱锥、竹节状、串状、凸凹状,;平面横截面的形状包括但不限于:正方形、长方形、三角形、四边形、菱形、梯形、多边形、圆、椭圆、圆环、扇形、弓形;锚杆组件可以是实心的,亦可以是空心的截面。The three-dimensional geometric forms of the anchor rod assembly and the variable-diameter steel cage include, but are not limited to: cube, polyhedron, regular polyhedron, tetrahedron, cuboid, cylinder, truncated cone, prism, prism, cone, pyramid, bamboo joint, String, convex and concave; the shape of the plane cross-section includes but not limited to: square, rectangle, triangle, quadrilateral, rhombus, trapezoid, polygon, circle, ellipse, ring, sector, arc; the anchor rod component can be solid, It can also be a hollow section.
所述的锚杆杆件,预制预应力锚杆用管柱、抗浮抗拉锚杆用预制预应力无粘结钢筋,及其加长形态的主筋和配筋可选用的材料,包括但不限于钢材、钢绞线、玻璃纤维、树脂、玻璃纤维增强树脂、芳纶纤维、碳纤维、石墨烯、碳元素相关的材料及其复合材料、高分子、高分子聚合物材料、纳米材料、金属材料和非金属材料。The said anchor rods, prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel bars for anti-floating and tensile anchor rods, and optional materials for the elongated main reinforcement and reinforcement, including but not limited to Steel, steel strands, glass fibers, resins, glass fiber reinforced resins, aramid fibers, carbon fibers, graphene, carbon-related materials and their composite materials, polymers, polymer materials, nanomaterials, metal materials and Non-metallic materials.
本申请适用领域包括但不限于抗浮抗拉的功能性应用,应用包括建筑、道路、矿山开采、隧道桥梁、基坑和山体护坡、地质灾害处理;也用于抗压工程等领域。所述的预制预应力锚杆体,可以根据工程设计用途的需要,也可以作为预制预应力抗压桩使用。[0037]先张或后张法采用预制预应力锚杆体其施工工法的步骤是:用于克服抗浮固定直径锚头或扩大头预应力锚杆变形的工法,钻孔至设计深度,开展高压旋喷施工或机械扩孔施工,成孔后,放置锚杆钢筋件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接,带变径钢筋笼的扩大头到位后,释放约束机构使变径钢筋笼扩大至设计尺寸,然后注浆或灌注混凝土在变径钢筋笼扩体段浇筑为锚头;锚杆钢筋的顶部通过埋入套住钢筋(拉杆)的法兰螺母(成套件)固定,或可通过锚板并用螺母固定,与基础底板的钢筋骨架体系连接,后张法施加应力(后加应力)时用法兰螺母(成套件)固定;注浆或灌注混凝土在钢筋与孔的空隙处,完成预应力锚杆件;最后,安装支模浇筑混凝土基础底板固定锚板。而采用预制预应力锚杆组件时不需要后加应力。先张法无需要施加应力,已经制备成预制预应力单元。[0038]当锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接时,采取在锚杆组件的下端,预留与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头的长度相适应钢筋,在锚头底部分与锚垫板进行连接(钢筋的焊接或主筋通过连接螺母连接),也可以留有适当的钢筋长度,和成品锚头顶部用连接螺母连接;通过改进杆件和锚头,使锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头成为一个有机整体。The application fields of this application include, but are not limited to, functional applications of anti-floating and tensile resistance. Applications include construction, roads, mining, tunnels and bridges, foundation pits and mountain slope protection, and geological disaster treatment; it is also used in compression engineering and other fields. The prefabricated prestressed anchor rod body can be used as a prefabricated prestressed compression pile according to the needs of the engineering design. [0037] The pre-tensioning or post-tensioning method adopts the prefabricated pre-stressed bolt body. The construction method steps are: the method used to overcome the deformation of the anti-floating fixed diameter anchor head or the enlarged head pre-stressed anchor rod, drill to the design depth, and carry out High-pressure jet grouting construction or mechanical reaming construction. After the hole is formed, the anchor rod reinforcement is placed to connect with the variable diameter steel cage, fixed diameter steel cage, bladder or other anchor heads. After the expansion head with the variable diameter steel cage is in place, Release the restraint mechanism to expand the reducing steel cage to the design size, then grouting or pouring concrete is poured into the expansion section of the reducing steel cage as an anchor head; the top of the anchor steel bar is embedded and sleeved with the flange nut of the steel (tie) (Set) fixed, or can be fixed by anchor plate and nut, connected to the steel frame system of the foundation slab, and fixed with flange nut (set) when the post-tensioning method applies stress (post-stress); grouting or pouring concrete At the gap between the steel bar and the hole, complete the pre-stressed anchor rod; finally, install the supporting mold to pour the concrete foundation bottom plate to fix the anchor plate. However, post-stressing is not required when prefabricated pre-stressed anchor rod components are used. The pre-tensioning method does not need to apply stress and has been prepared into a prefabricated pre-stressed unit. [0038] When the anchor rod assembly is connected with a variable diameter steel cage, a fixed diameter steel cage, a bladder or other anchor heads, it is taken at the lower end of the anchor rod assembly to reserve and a variable diameter steel cage, a fixed diameter steel cage, and a bladder. The length of the bag or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor plate at the bottom of the anchor head (the steel bar is welded or the main bar is connected through the connecting nut), and an appropriate length of the steel bar can also be reserved for connection with the top of the finished anchor head Nut connection; through the improvement of the rod and the anchor head, the anchor rod assembly and the variable diameter steel cage, the fixed diameter steel cage, the pocket or other anchor heads become an organic whole.
采用先张法制备成的预制预应力锚杆时,放置预制预应力锚杆组件与变直径钢筋笼,采用多根预制预应力锚杆件单元,选择两根至若干根不同定尺的锚杆单元接成所需要长度的锚杆件;连接的方法的最低的一根与锚头上端若干根不同定尺的锚杆可以方便接成所需要长度的锚杆件;无需施加应力(后加应力,拉伸应力)即用法兰螺母(成套件)固定;注浆或灌注混凝土在变径钢筋笼扩体段浇筑为锚头及注浆或灌注混凝土在钢筋的与单元连接处及单元周边的空隙处。When using pre-tensioned pre-stressed anchor rods, place the pre-fabricated pre-stressed anchor rod components and variable diameter steel cages, use multiple pre-fabricated pre-stressed anchor elements, and select two to several anchor rods with different lengths. The unit is connected to anchor rods of the required length; the lowest connection method and several anchor rods of different lengths at the upper end of the anchor head can be easily connected to anchor rods of the required length; no stress is required (post-stress , Tensile stress) that is fixed with flange nuts (a kit); grouting or pouring concrete is poured in the expansion section of the variable diameter steel cage as anchor head and grouting or pouring concrete is at the connection between the steel bar and the unit and the gap around the unit Place.
所述的后张法预制预应力锚杆组件的钢筋笼,当锚杆组件与变直径钢筋笼、固定 直径钢筋笼、囊袋或其他锚头进行连接时,采取在锚杆组件的下端,预留与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头的长度相适应钢筋,在锚头底部与锚垫板进行连接,也可以留有适当的钢筋长度,锚杆组件的钢筋下端和成品锚头顶部用连接螺母连接;或通过改进锚杆件和锚头,使锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头成为一个有机整体后。施加应力一般只作用于本申请的锚杆。The post-tensioning method prefabricates the reinforcement cage of the prestressed anchor rod assembly. When the anchor rod assembly is connected with the variable diameter reinforcement cage, the fixed diameter reinforcement cage, the bladder or other anchor heads, it is adopted at the lower end of the anchor rod assembly. Retain steel bars that match the length of the variable-diameter steel cage, fixed-diameter steel cage, pocket or other anchor heads, and connect the anchor pad at the bottom of the anchor head. You can also leave a proper length of the steel bars at the lower end of the anchor rod assembly. Connect with the top of the finished anchor head with a connecting nut; or by improving the anchor rod and the anchor head, the anchor rod assembly and the variable diameter steel cage, fixed diameter steel cage, bladder or other anchor heads become an organic whole. The applied stress generally only acts on the anchor rod of this application.
混凝土预制的管柱的钢筋骨架在底端是连接件,可以通过固定方式、尤其是螺接或焊接等方式与下端的钢筋笼(尤其是本申请人率先提出的变直径钢筋笼连接,尤其是主筋的连接,变直径钢筋笼的中央需要主筋,变直径钢筋笼主筋并不需要预应力,从而形成一个直径大于混凝土预制的管柱的混凝土基础,此基础通过注浆管注浆;具有更大的抗拉及搞压的能力。)因此,本申请是混凝土预制的管柱是组合装配式抗浮抗拉锚杆杆件组合件的一个元件。The reinforcing steel frame of the prefabricated concrete pipe column is a connector at the bottom end, which can be connected to the reinforcing steel cage at the lower end (especially the variable diameter steel cage first proposed by the applicant, especially by screwing or welding). For the connection of the main reinforcement, the center of the variable-diameter steel cage needs the main reinforcement, and the main reinforcement of the variable-diameter steel cage does not require prestress, thus forming a concrete foundation with a diameter larger than that of the precast concrete column. This foundation is grouted through the grouting pipe; The ability of tensile and compressive resistance.) Therefore, this application is that the prefabricated concrete pipe string is an element of the assembled assembly type anti-floating and tensile anchor rod assembly.
本申请配合先张或后张预应力抗浮抗拉钢筋锚杆,尤其是先张式预应力抗浮抗拉钢筋锚杆及系统。锚杆用主筋钢筋(包括主筋钢筋或将主筋钢筋通过连接螺母的主筋钢筋连接结构)作为基本承力的结构,主筋钢筋可以采用普通的钢筋、包括精轧钢筋或再加表面防腐的处理,主筋钢筋还能具有如下结构:主筋钢筋表面设有防腐油脂层,防腐油脂层外设有塑料薄膜套;通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜层,再经冷却筒模成型塑料套(管);在塑料套外采用包括混凝土或水泥砂浆、水泥浆或其他能固化材料包裹并凝结固化;预应力后施加在主筋钢筋(固定完成后施加预应力),张拉钢筋施加预应力后,将主筋钢筋用螺母锁定,,形成预应力锚杆杆件。This application cooperates with pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile steel anchors, especially pre-tensioned pre-tensioned anti-floating and tensile steel anchors and systems. The anchor rod uses the main reinforcement steel bar (including the main reinforcement steel bar or the main reinforcement bar connection structure with the main reinforcement bar through the connecting nut) as the basic bearing structure. The main reinforcement bar can be ordinary steel bars, including fine-rolled steel bars or surface anti-corrosion treatment. The steel bar can also have the following structure: the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is provided with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without the adhesive ribs and passes through the plastic extruder Paint the polyethylene or polypropylene plastic film layer, and then cool the drum to form a plastic sleeve (pipe); use concrete or cement mortar, cement slurry or other curable materials to wrap and solidify outside the plastic sleeve; apply after prestressing After the main rebar (prestress is applied after the fixation is completed), the tension rebar is prestressed, and the main rebar is locked with a nut to form a prestressed anchor rod.
本申请塑料薄膜套管钢筋、尤其是后张预应力抗浮抗拉钢筋锚杆应用时,预应力的主筋钢筋其实形成一自由段的钢筋,套管可以是金属、PP、PE、PVC、塑料等各种材质的套管。In the application of the plastic film casing steel bar, especially the post-tensioned pre-stressed anti-floating tensile steel anchor rod, the pre-stressed main steel bar actually forms a free section of steel bar, and the casing can be metal, PP, PE, PVC, plastic And other casings of various materials.
先张或后张预应力抗浮抗拉钢筋锚杆及工法,先张法是本申请的优点。但制备的抗浮抗拉钢筋锚杆尤其是能用后张法预制预应力的锚杆杆件及应用技术,并利用直通或扩大头等各种锚头一起组合形成后张预应力锚杆体系,克服抗浮变形、杆体能在自由段弹性变形,通过新的方法在制备杆件后再施加预应力并得到了预应力锚杆的成品进行应用,从而不但达到控制承压型直通或变直径钢筋笼扩体预应力锚杆工程实践中变形量的目的,尤其是达到节省施工时间、节约成本、提高工程质量和效率的效果。同时还提供减小预应力锚杆工作状态下的土体蠕变变形的工法。Pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile steel anchor rods and construction methods, and the pre-tensioning method is the advantage of this application. However, the prepared anti-floating and tensile steel anchor rods, especially the anchor rods and application technologies that can be prefabricated by the post-tensioning method, are combined with various anchor heads such as straight or enlarged heads to form a post-tensioned pre-stressed anchor system. Overcoming the anti-floating deformation and the elastic deformation of the rod body in the free section, the new method is used to apply prestress after the rod is prepared, and the finished product of the prestressed anchor rod is obtained for application, so as to not only achieve the controlled pressure-bearing straight or variable diameter steel bar The purpose of the deformation of the cage expansion prestressed anchor in the engineering practice, especially to achieve the effect of saving construction time, saving costs, and improving engineering quality and efficiency. At the same time, it also provides a construction method to reduce the creep deformation of the soil under the working state of the prestressed anchor.
施工方法和后张法一样,但是预应力筋与混凝土不直接接触,处于无粘结的状态。无粘结预应力筋是带防腐隔离层和外护套的专用预应力筋。无粘结预应力筋对锚具安全可靠性、耐久性的要求较高;由于无粘结预应力筋与混凝土纵向可相对滑移,预应力筋的抗拉能力不能充分发挥,并需配置一定的体内有粘结筋以限制混凝土的裂缝。The construction method is the same as the post-tensioning method, but the prestressed tendons are not in direct contact with the concrete and are in an unbonded state. Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath. Unbonded prestressed tendons have high requirements for the safety, reliability and durability of anchors; since the unbonded prestressed tendons can slide relative to the longitudinal direction of the concrete, the tensile strength of the prestressed tendons cannot be fully utilized, and a certain amount of configuration is required. There are bonding bars in the body to limit concrete cracks.
有益效果:无粘结预应力筋施工方法和后张法一样,但是预应力钢筋与混凝土不直接接触,预应力钢筋处于无粘结的状态。无粘结预应力筋是带防腐隔离层和外护套的专用预应力筋。无粘结预应力钢筋对锚具安全可靠性、耐久性的要求较高;由于无粘结预应力筋与混凝土纵向可相对滑动,预应力筋的抗拉能力能充分发挥,锚杆件的混凝土杆体内最好还需配置一定的粘结筋以限制混凝土的裂缝。Beneficial effects: The construction method of the unbonded prestressed steel bar is the same as the post-tensioning method, but the prestressed steel bar is not in direct contact with the concrete, and the prestressed steel bar is in an unbonded state. Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath. Unbonded prestressed steel bars have higher requirements for the safety, reliability and durability of anchors; since the unbonded prestressed tendons and the concrete can slide longitudinally, the tensile strength of the prestressed tendons can be fully exerted, and the concrete of the anchors It is better to configure a certain bonding bar in the rod body to limit the cracks of the concrete.
无粘结预应力筋具有自身的特点:1、构造简单、自重轻。不需要预留预应力筋孔道,适合构造复杂、曲线布筋的构件,构件尺寸减小、自重减轻。2、施工简便、设备要求低。无需预留管道、穿灌浆等复杂工序,在中小跨度桥梁制造中代替先张法可省去张拉支架,简化了施工工艺,加快了施工进度。3、预应力损失小、可补拉。预应力筋与外护套间设防腐油脂层,张拉摩擦损失小,使用期预应力筋可补张拉。4、抗腐蚀能力强。涂有防腐油脂、外包PE等护套的无粘结预应力筋,具有双重防腐能力。可以避免因压浆不密实而可能发生预应力筋锈蚀等危险。5、使用性能良好。采用无粘结预应力筋和普通钢筋混合配筋,可以在满足极限承载能力的同时避免出现集中裂缝,使之具有有粘结部分预应力混凝土相似的力学性能。6、抗疲劳性能好。无粘结预应力筋与混凝土纵向可相对滑移,使用阶段应力幅度小,无疲劳问题。7、抗震性能好。当地震荷载引起大幅度位移时,可滑移的无粘结预应力筋一般始终处于受拉状态,应力变化幅度较小并保持在弹性工作阶段,而普通钢筋则使结构能量消散得到保证无粘结预应力筋施工方法和后张法一样,但是预应力筋与混凝土不直接接触,处于无粘结的状态。无粘结预应力筋是带防腐隔离层和外护套的专用预应力筋。Unbonded prestressed tendons have their own characteristics: 1. Simple structure and light weight. There is no need to reserve pre-stressed reinforcement holes, which is suitable for components with complex structures and curved reinforcements, and the size of the components is reduced and the weight is reduced. 2. Simple construction and low equipment requirements. There is no need to reserve pipelines, grouting and other complicated procedures, replacing the pre-tensioning method in the manufacture of small and medium-span bridges can eliminate the need for tension brackets, simplify the construction process, and speed up the construction progress. 3. The loss of prestress is small, and the tension can be compensated. The anti-corrosion grease layer is set between the prestressed tendons and the outer sheath, the tension friction loss is small, and the prestressed tendons can be tensioned during the service life. 4. Strong anti-corrosion ability. The unbonded pre-stressed tendons coated with anti-corrosion grease, PE outsourcing and other sheaths have dual anti-corrosion capabilities. It can avoid the risk of pre-stressed tendon rusting due to incomplete grouting. 5. Good performance. Adopting the mixed reinforcement of unbonded prestressed tendons and ordinary steel bars can avoid concentrated cracks while meeting the ultimate bearing capacity, so that it has similar mechanical properties as prestressed concrete with bonded parts. 6. Good fatigue resistance. The unbonded prestressed tendons and the concrete can slide longitudinally, the stress amplitude is small in the use stage, and there is no fatigue problem. 7. Good seismic performance. When the earthquake load causes a large displacement, the slippery unbonded prestressed tendons are generally in tension at all times, with small stress changes and remain in the elastic working stage, while ordinary steel bars ensure the energy dissipation of the structure without adhesion. The construction method of the prestressed tendons is the same as the post-tensioning method, but the prestressed tendons are not in direct contact with the concrete and are in an unbonded state. Unbonded prestressed tendons are special prestressed tendons with anti-corrosion isolation layer and outer sheath.
本申请完全可以先张法进行应用,即使采用后张法预制预应力锚杆虽然钢筋有变形量,但整体上预应力锚杆无大的位移。在施工中施加预应力并浇注,现场的操作后加预应力使得锚杆的拉力效果最佳,但现场的施工控制要求较高。本申请通过后加预应力锚杆的运用,使其承载力达到设计所需要的施加预应力值,预应力锚杆自由段的变形量可以不断调节,同时本方案施工更加简单,对基础的施工基本无影响。对于提高工程质量和技术的安全性,有着积极的作用。This application can be fully applied by the pre-tensioning method. Even if the post-tensioning method is adopted to prefabricate the pre-stressed anchor rod, although the steel bar has a deformation amount, the overall pre-stressed anchor rod has no large displacement. Applying prestress and pouring during construction, and adding prestress after on-site operation makes the tensile effect of the anchor rod the best, but the on-site construction control requirements are higher. This application passes the application of post-added pre-stressed anchor rods, so that its bearing capacity can reach the value of applied pre-stress required by the design. The deformation of the free section of the pre-stressed anchor rods can be continuously adjusted. At the same time, the construction of this scheme is simpler, and the construction of the foundation Basically no effect. It has a positive effect on improving the quality of the project and the safety of the technology.
本申请尤其是锚杆与下端与变径钢筋笼及注浆体或混凝土锚头的结合在力学上得到强大基础支撑,且抗拉力传递可靠,能够使锚杆的抗拉力提高2倍以上。锚杆主钢筋下端变径钢筋笼的主钢筋焊接或专用螺母连接器连接,可以保证连接的可靠性,变径钢筋笼的主钢筋可以无需采用耐受强应力的高质钢筋。In this application, in particular, the combination of the anchor rod and the lower end with the variable diameter steel cage, the grouting body or the concrete anchor head is mechanically supported by a strong foundation, and the tensile force transmission is reliable, which can increase the tensile force of the anchor rod by more than 2 times . The main steel bars of the lower end of the anchor rod main steel bar are welded or connected by a special nut connector to ensure the reliability of the connection. The main steel bars of the variable diameter steel cage can not be used with high-quality steel bars that can withstand strong stress.
图1为本申请预应力锚杆制备示意图;Figure 1 is a schematic diagram of the preparation of the prestressed anchor rod of the application;
图2为本申请预应力锚杆示意图;Figure 2 is a schematic diagram of the prestressed anchor rod of the application;
图3为本申请基底1上浇筑混凝土垫层2的示意图;即浇筑混凝土垫层;Figure 3 is a schematic diagram of pouring a concrete cushion 2 on the base 1 of the application; that is, pouring the concrete cushion;
图4为变直径钢筋笼扩体预应力锚杆上下端锚固段的示意图。Figure 4 is a schematic diagram of the anchoring section at the upper and lower ends of the expanded prestressed anchor rod of the variable-diameter steel cage.
图5为本申请图4变直径钢筋笼扩体预应力锚杆钢筋笼扩大头的下端锚结构固示意图;Figure 5 is a schematic diagram of the anchor structure of the lower end of the enlarged head of the expanded prestressed anchor rod of the variable-diameter steel cage of the application in Figure 4;
图6为无粘结锚杆钢筋结构示意图;Figure 6 is a schematic diagram of the unbonded anchor steel bar structure;
图7为空心管柱用锚杆钢筋的连接结构示意图;Figure 7 is a schematic diagram of the connection structure of the anchor rod reinforcement for hollow pipe columns;
图8为空心管柱用锚杆钢筋的先张法的单元及连接结构示意图;Figure 8 is a schematic diagram of the unit and connection structure of the pre-tensioned method of anchor rod reinforcement for hollow pipe columns;
图9为本申请锚杆件下端的连接结构示意图;Fig. 9 is a schematic diagram of the connection structure of the lower end of the anchor member of the application;
图10为本申请锚杆件下端的第二种连接结构示意图;Fig. 10 is a schematic diagram of the second connection structure of the lower end of the anchor member of the application;
图11为本申请锚杆件下端的第三种连接结构示意图;Fig. 11 is a schematic diagram of the third connection structure of the lower end of the anchor member of the application;
图12为本申请锚杆件下端的第四种连接结构示意图。Fig. 12 is a schematic diagram of the fourth connection structure at the lower end of the anchor member of the application.
图13是本申请无粘结钢筋(或普通钢筋)应力锚杆结构示意图;Fig. 13 is a schematic diagram of the structure of an unbonded steel bar (or ordinary steel bar) stress anchor rod of the present application;
图14是本申请无粘结钢筋(或普通钢筋)应力锚杆结构示意图;与图13比较,本图是两根应力锚杆具有内连接螺母的连接成不同长度的锚杆;Figure 14 is a schematic diagram of the structure of an unbonded steel (or ordinary steel) stress anchor in this application; compared with Figure 13, this figure shows two stress anchors with internal connecting nuts connected to anchor rods of different lengths;
图15是本申请钢筋裹混凝土构成应力锚杆的一种结构示意图;是两根应力锚杆具有内嵌式连接螺母的连接成不同长度的锚杆;15 is a schematic diagram of a structure of a stress anchor rod formed by the application of reinforced concrete wrapped in concrete; two stress anchor rods with built-in connecting nuts are connected to form anchor rods of different lengths;
图16是本申请钢筋裹混凝土构成应力锚杆的一种结构示意图;是两根应力锚杆具有外露式连接螺母13的连接成不同长度的锚杆;16 is a structural schematic diagram of a stress anchor rod formed by steel bars wrapped in concrete according to the present application; two stress anchor rods with exposed connecting nuts 13 are connected to form anchor rods of different lengths;
图17是本申请钢筋裹混凝土具有钢筋骨架3-7和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;Figure 17 is a structural schematic diagram of the application of the present application in which the reinforced concrete is wrapped with reinforced skeletons 3-7 and load-bearing plates (equipped with reinforced perforations) to form a stress anchor rod;
图18是本申请钢筋裹混凝土具有钢筋骨架3-7和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;与图17比较,设有内嵌式连接螺母。Fig. 18 is a structural schematic diagram of the application of the present application in which the reinforced concrete is wrapped with reinforced skeletons 3-7 and load-bearing plates (with reinforced perforations) distributed inside to form a stress anchor rod; compared with Fig. 17, an embedded connecting nut is provided.
图19是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;Figure 19 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with steel bar perforations) distributed inside to form a stress anchor rod;
图20是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;与图20比较,设有2-3根锚杆钢筋。Figure 20 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with steel perforations) distributed inside to form a stress anchor; compared with Figure 20, there are 2-3 Anchor rod reinforcement.
图21是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;Fig. 21 is a structural schematic diagram of the application of the present application in which the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed inside to form a stress anchor rod;
图22是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;但图中多根式锚杆钢筋3-1-1可以在端部外露;Figure 22 is a structural schematic diagram of the application of the present application where the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form a stress anchor rod; but in the figure, multiple anchor bars 3- 1-1 can be exposed at the end;
图23是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成锚杆的一种结构示意图;但无应力螺母固定,另一端并设有连接螺母,可为内嵌式。Figure 23 is a structural schematic diagram of the application of the present application of reinforced concrete wrapped with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed inside to form an anchor rod; but the stress-free nut is fixed, and the other end is also provided The connecting nut can be built-in.
图24是本申请无粘结锚杆的结构示意图。Fig. 24 is a schematic diagram of the structure of the non-bonded anchor rod of the present application.
如图所示,图中零件示例:基底1、混凝土垫层2、浇筑后的锚杆或称锚杆件3、混凝土或砂浆浇筑制备的主筋或精轧粗钢筋外层的管柱3-2、固定板或承载板3-4、施加预应力的螺母3-3、防腐油脂层3-6、塑料薄膜套3-5、限位器11、法兰螺母组件16-1用于在底板上固定锚杆钢筋(主筋或精轧粗钢筋)3-1,在后加应力时,法兰螺母组件16-1是在施加应力后要固定住主筋或精轧粗钢筋的预应力。止水胶条4、法兰螺母16、混凝土的底板8、混凝土的底板钢筋8-1、底板垫层8-2、钢筋笼10可以是直通式或扩大头的结构,图中为可变径的扩大直径的钢筋笼结构。注浆体12、螺母连接器13、导向帽14、扩大头15。囊袋17囊袋内混凝土体12-1、其它结构钢筋笼10-1;3-8中轴部位浇筑混凝土,3-1-1指多根式锚杆钢筋,一般不超过5根。As shown in the figure, examples of parts in the figure: base 1, concrete cushion 2, anchor rod or anchor rod after pouring, 3, main reinforcement prepared by pouring concrete or mortar or pipe column of the outer layer of fine-rolled thick steel bar 3-2 , Fixed plate or bearing plate 3-4, pre-stressed nut 3-3, anti-corrosion grease layer 3-6, plastic film sleeve 3-5, stopper 11, flange nut assembly 16-1 is used on the bottom plate The anchor rod steel bars (main bars or fine-rolled thick steel bars) 3-1 are fixed. When the stress is applied later, the flange nut assembly 16-1 is to fix the pre-stress of the main bars or the finish-rolled thick steel bars after the stress is applied. Water stop tape 4, flange nut 16, concrete bottom plate 8, concrete bottom plate reinforcement 8-1, bottom plate cushion 8-2, reinforcement cage 10 can be a straight-through or enlarged head structure. The figure shows a variable diameter The expanded diameter of the reinforced cage structure. Grouting body 12, nut connector 13, guide cap 14, enlarged head 15. Pouch 17: The concrete body 12-1 in the pouch, and other structural steel cages 10-1; 3-8, where concrete is poured on the central axis. 3-1-1 refers to multiple anchor steel bars, generally no more than five.
本申请的实施例包括一种用于抗浮抗拉锚杆无粘结后张预应力的预制防腐钢筋杆件,和一种用先张法预制的组合装配式抗浮抗拉锚杆组件(分有粘结、和无粘结两种)及其工法。The embodiments of the application include a prefabricated anti-corrosion steel rod for unbonded post-tensioning prestressed anti-floating and tensile anchor rods, and a combined assembly type anti-floating and tensile anchor rod assembly prefabricated by pretensioning ( There are two kinds of bonding and non-bonding) and its construction method.
混凝土预制的管柱能与下端的管柱活动连接:即混凝土预制的管柱的钢筋骨架在底端是连接件,可以通过固定方式、尤其是螺接或焊接等方式与下端的管柱连接。The prefabricated concrete pipe column can be movably connected with the lower end pipe column: that is, the steel reinforcement skeleton of the prefabricated concrete pipe column is a connector at the bottom end, which can be connected to the lower end pipe column by a fixed method, especially bolting or welding.
如图1所示,预应力抗浮抗拉钢筋锚杆的结构示意图,包括主筋钢筋(钢筋杆,尤其是精 铸钢筋,将精铸的主筋钢筋通过连接螺母的主筋钢筋连接结构)作为基本承力的结构,主筋钢筋表面设有防腐油脂层,防腐油脂层外设有塑料薄膜套;通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结钢筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜,再经冷却筒模成型塑料套(管);在塑料套外采用包括混凝土或水泥砂浆、水泥浆或其他能固化材料包裹并凝结固化;预应力施加在主筋钢筋,形成预制预应力锚杆组件;或将主筋钢筋穿入钢管内,张拉钢筋两段,施加预应力后,以钢管为支架,用螺母锁定,形成预制预应力锚杆组件。As shown in Figure 1, the schematic diagram of the structure of the prestressed anti-floating and tensile steel anchor rod, including the main reinforcement steel bar (reinforced bar, especially the precision cast steel bar, the main reinforcement steel connection structure through the connection nut) as the basic Load-bearing structure, the surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is equipped with a plastic film sleeve; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer unbonded steel bars are painted by a plastic extruder Polyethylene or polypropylene plastic film, and then molded into a plastic sleeve (pipe) by a cooling drum; outside the plastic sleeve, it is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured; prestress is applied to the main reinforcement steel bar, Form a prefabricated prestressed anchor rod assembly; or insert the main reinforcement steel bar into the steel pipe, stretch the two sections of the steel bar, apply prestress, use the steel pipe as the support, and lock with a nut to form a prefabricated prestressed anchor rod assembly.
预制预应力锚杆件,将锚杆钢筋3-1施加预应力后用混凝土或砂浆3-2包裹,混凝土或砂浆凝固达到设计强度后,钢筋混凝土制作成为预应力锚杆组件3。预应力锚杆组件内的配筋通常可选择包括但不限于/或者不选择配置钢筋笼、箍筋、钢套筒、钢丝网笼、承压板(锚垫板)、承压法兰螺母或其他筋骨配筋材料。图中未画出。其中图1中:施加预应力的固定板或承载板(锚垫板)3-4、螺母3-3、钢筋3-1、锚杆3,预应力锚杆的钢筋,混凝土或砂浆3-2(可以是独立套筒的构造或类似套筒的构造,也可以是与施加应力的锚杆钢筋紧密浇筑的结构)。为了施加应力,独立套筒的构造需要有较好的耐压特性,套筒尤其为钢筋骨架且用达标号的水泥混凝土,预应力钢锚杆的前端固定能变径钢筋笼等;预应力锚杆组件的直径小于钻孔直径即可应用。Prefabricated pre-stressed anchors, prestressed anchor bar 3-1 and wrapped with concrete or mortar 3-2, after the concrete or mortar has solidified to reach the design strength, the reinforced concrete is made into pre-stressed anchor assembly 3. The reinforcement in the prestressed anchor rod assembly usually includes but is not limited to/or does not choose to configure steel cages, stirrups, steel sleeves, steel mesh cages, pressure plates (anchor pads), pressure flange nuts or Other bone reinforcement materials. Not shown in the figure. Among them, in Figure 1: pre-stressed fixed plate or load-bearing plate (anchor plate) 3-4, nut 3-3, steel bar 3-1, anchor rod 3, pre-stressed anchor rod steel bar, concrete or mortar 3-2 (It can be an independent sleeve structure or a sleeve-like structure, or it can be a structure that is tightly poured with the anchor rod reinforcement that applies stress). In order to apply stress, the structure of the independent sleeve needs to have good pressure resistance characteristics. The sleeve is especially reinforced with cement concrete up to the standard, and the front end of the prestressed steel anchor can be fixed with a variable diameter steel cage, etc.; prestressed anchor The rod assembly can be used if the diameter is smaller than the drill diameter.
螺母是固定螺母,对施加预应力的钢筋螺纹螺母固定。The nut is a fixing nut, which fixes the prestressed steel threaded nut.
图2中混凝土或砂浆浇筑制备的主筋或精轧粗钢筋外层的混凝土或砂浆(即管柱)3-2与钢筋3-1的基本结构。Figure 2 shows the basic structure of concrete or mortar (i.e. pipe column) 3-2 and steel 3-1 on the outer layer of the main reinforcement or the finish-rolled thick steel bar prepared by pouring concrete or mortar.
图3本申请基底1上浇筑混凝土垫层2的示意图;图3中基底1、混凝土垫层2、浇筑完成混凝土垫层;锚杆组件3、止水胶条4、止水胶条4是要嵌入法兰螺母16中央进行止水的。尤其是对地下室地表平面的锚固的上端固定处采用止水胶条4。Fig. 3 is a schematic diagram of pouring a concrete cushion 2 on the base 1 of the present application; in Fig. 3, the base 1, the concrete cushion 2, and the completed concrete cushion; The flange nut 16 is embedded in the center to stop water. In particular, the water-stop tape 4 is used for the anchored upper end of the ground plane of the basement.
本申请是抗浮抗拉组合锚杆组件(分有粘结、和无粘结锚杆两种)并有相应的工法。无粘结钢筋锚杆或上述成品管柱时,但成品管柱内也可以采用无粘结钢筋作为锚杆钢筋;混凝土与锚杆内钢筋是无粘结的,锚杆内钢筋在管柱内或在塑料薄膜套内均可以伸缩或滑动,不会影响到后张法、即在施工现场施加预应力,在对钢筋施加预应力同时再紧固螺母。This application is an anti-floating and tensile combined anchor rod assembly (divided into two types: bonded and unbonded anchor rods) and has corresponding construction methods. When unbonded steel bar anchors or the above-mentioned finished pipe columns, unbonded steel bars can also be used as anchor bars in the finished pipe columns; the concrete and the steel bars in the anchor rods are unbonded, and the steel bars in the anchor rods are in the pipe column. Or it can be stretched or slid in the plastic film sleeve, and will not affect the post-tensioning method, that is, prestress is applied on the construction site, and the nuts are tightened while prestressing the steel bars.
图4为承压型变直径钢筋笼扩体预应力锚杆上下均有锚固段的示意图中:基底1、混凝土垫层2、浇筑后的锚杆组件3、止水胶条4、法兰螺母16、上层的混凝土的底板8、混凝土的底板钢筋8-1、底板垫层8-2、钢筋笼10可以是直通式或扩大头的结构。注浆体12、螺母连接器13、导向帽14、扩大头15、在底板上锁定的法兰螺母16。螺母连接器或称连接螺母13,是精轧钢筋的螺接连接装置,采用螺母作为连接结构件连接精轧钢筋的螺纹(从端部开始),精轧钢筋的螺纹只要进入螺母内一定长度,可以保证连接强度;连接螺母长度为15-25厘米,标准为20厘米,可以用作锚杆需要的不同长度的连接,也可以用于锚杆与变直径钢筋笼主筋的连接结构,焊接也是一种主筋的连接方式;如以精轧钢筋的锚杆元件为实施例:制备或准备3、4、5、7米定尺的精轧钢筋的锚杆,用不同的定尺的精轧钢筋用连接螺母13连接成不同长度需求的锚杆,例如,两根不同定尺的锚杆可以方便接成从7到14米的不同长度的锚杆件。三根不同定尺的锚杆可以方便接成15到21米的不同长度的锚杆。四根可以制备更长的锚杆件。本申请的锚杆在上部的连接结构采用与混凝土的底板8和法兰螺母16、混凝土的 底板8包括混凝土的底板钢筋8-1上浇筑底板垫层8-2,法兰螺母16用于在建筑物等的上表面上固定混凝土的底板8上,使锚杆组合件能够锚固建筑物或锚杆组合件上端固定的表面层。Figure 4 is a schematic diagram of the pressure-bearing variable-diameter steel cage expansion prestressed anchor rod with anchoring sections on the top and bottom: base 1, concrete cushion 2, anchor rod assembly 3 after pouring, water-stop rubber strip 4, flange nut 16. The upper concrete bottom plate 8, the concrete bottom plate reinforcement 8-1, the bottom plate cushion 8-2, and the reinforcement cage 10 can be a straight-through or enlarged head structure. Grouting body 12, nut connector 13, guide cap 14, enlarged head 15, flange nut 16 locked on the bottom plate. The nut connector or connecting nut 13 is a screw connection device for the finish-rolled steel bars. The nut is used as the connecting structure to connect the threads of the finish-rolled steel bars (starting from the end). The threads of the finished-rolled steel bars only need to enter the nut for a certain length. The connection strength can be guaranteed; the length of the connection nut is 15-25 cm, and the standard is 20 cm. It can be used for the connection of different lengths required by the anchor rod, and can also be used for the connection structure of the anchor rod and the main reinforcement of the variable diameter steel cage. The welding is also the same A connection method of the main reinforcement; for example, the anchor element of the finished rolled steel bar is used as an example: prepare or prepare the anchor rod of the finished rolled steel bar with a fixed length of 3, 4, 5, and 7 meters, and use different fixed lengths of the finished rolled steel bar. The connecting nut 13 is connected to anchor rods with different length requirements. For example, two anchor rods with different lengths can be conveniently connected to anchor rods with different lengths from 7 to 14 meters. Three anchor rods of different lengths can be easily connected to anchor rods of different lengths from 15 to 21 meters. Four bolts can be prepared for longer anchor rods. The upper connecting structure of the anchor rod of the present application adopts a concrete bottom plate 8 and a flange nut 16, and the concrete bottom plate 8 includes a concrete bottom plate reinforcement 8-1 to pour a bottom plate cushion 8-2, and the flange nut 16 is used in A concrete bottom plate 8 is fixed on the upper surface of a building, etc., so that the anchor rod assembly can anchor the building or the surface layer on which the upper end of the anchor rod assembly is fixed.
图5中扩大头钢筋笼的限位螺母11(对可变径的扩大直径的钢筋笼在主筋或精轧粗钢筋3-1上进行限位),也可与螺母连接器或称连接螺母13一体化,承载板螺母16-1在钢筋笼10主钢筋底部托住承载板;The limiting nut 11 of the enlarged head reinforcement cage in Figure 5 (the variable diameter enlarged diameter of the reinforcement cage is limited on the main reinforcement or the finished thick steel 3-1), and it can also be connected with a nut connector or a connecting nut 13 Integrated, the load-bearing plate nut 16-1 supports the load-bearing plate at the bottom of the main steel bar of the steel cage 10;
图6为无粘结锚杆钢筋结构示意图;图6所示,无粘结锚杆钢筋如下结构:定锚杆钢筋(主筋或精轧粗钢筋)3-1在中央,先包裹一层防腐层(防腐油脂层)3-6、防腐层外层为塑料薄膜套3-5。无粘结锚杆钢筋还可以设有钢筋骨架3-7(图8画出了这个)、在塑料套外采用包括混凝土或水泥砂浆、水泥浆或其他能固化材料包裹并凝结固化并包裹住钢筋骨架3-7,被称为锚头。主筋钢筋表面设有防腐油脂层,防腐油脂层外设有塑料薄膜套;通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜,再经冷却筒模成型塑料套(管)。Figure 6 is a schematic diagram of the structure of unbonded anchor bar; as shown in Figure 6, the structure of unbonded anchor bar is as follows: fixed anchor bar (main bar or fine-rolled thick bar) 3-1 is in the center, and a layer of anti-corrosion layer is first wrapped (Anti-corrosion grease layer) 3-6. The outer layer of the anti-corrosion layer is a plastic film cover 3-5. Unbonded anchor rod reinforcement can also be provided with a reinforcement skeleton 3-7 (Figure 8 shows this), and the plastic sleeve is wrapped with concrete or cement mortar, cement slurry or other curable materials and cured and wrapped around the reinforcement. Skeletons 3-7 are called anchor heads. The surface of the main steel bar is provided with an anti-corrosion grease layer, and the anti-corrosion grease layer is equipped with a plastic film cover; the anti-corrosion grease layer is coated by the anti-corrosion grease layer device, and the anti-corrosion grease layer is coated without bonding ribs, and the plastic extruder is used to paint polyethylene or polypropylene The plastic film is then cooled to form a plastic sleeve (tube) through a cooling cylinder mold.
预应力后施加指在施工过程中主筋钢筋(施加预应力再用螺母固定),形成预应力锚杆组件。先张预应力即预应力预制锚杆件:先行将主筋钢筋,用螺母锁定,张拉钢筋施加预应力后,形成预应力锚杆组件单元。Post-prestressing refers to the main reinforcement (prestressed and then fixed with nuts) during the construction process to form a prestressed anchor rod assembly. Pre-tensioned prestressing means pre-stressed prefabricated anchor rods: firstly lock the main reinforcement steel bars with nuts, and after the tensioning steel bars are prestressed, the pre-stressed anchor rod assembly unit is formed.
图7为空心管柱用锚杆钢筋的连接结构示意图;无粘结锚杆钢筋或有粘结锚杆钢筋均可,图中画出的是无粘结锚杆钢筋,但采用空心管柱不影响锚杆钢筋的管柱内的伸缩。可以用于先张或后张预应力的两种情况的结构。空心管柱的连接端并不需要受很大的力,但不排除空心管柱的端端之间具有钢筋骨架3-7的连接和混凝土的连接。Figure 7 is a schematic diagram of the connection structure of the anchor steel bars for hollow pipe columns; either unbonded anchor bars or bonded anchor bars are acceptable. The picture shows unbonded anchor bars, but hollow pipe columns are not used. Affect the expansion and contraction in the pipe string of the anchor steel bar. It can be used for the structure of pre-tensioning or post-tensioning. The connection end of the hollow pipe column does not need to be subjected to a large force, but it does not rule out that the connection between the end ends of the hollow pipe column with the reinforcement frame 3-7 and the connection of the concrete is not excluded.
图8为空心管柱用锚杆钢筋的先张法的单元及连接结构示意图,钢筋采用无粘结锚杆钢筋或有粘结锚杆钢筋均可,图中画出了单元的管柱的钢筋构成的锚杆件,混凝土或砂浆浇筑制备成主筋或精轧粗钢筋外层的管柱3-2,将穿过管柱中央孔的无粘结锚杆钢筋或有粘结锚杆钢筋在管柱的两端用固定板或承载板3-4作垫,施加预应力的螺母3-3固定在锚杆钢筋(精轧钢筋)螺纹,且锚杆钢筋被施加应用时螺旋固定。螺母连接器13在两根钢筋的上下端作为连接装置。Figure 8 is a schematic diagram of the element and connection structure of the pre-tensioned method of anchor reinforcement for hollow pipe columns. The reinforcement can be either unbonded anchor reinforcement or bonded anchor reinforcement. The steel reinforcement of the unit column is shown in the figure. The anchor rod is formed by pouring concrete or mortar to prepare the main reinforcement or the outer layer of the finished thick steel bar. The unbonded anchor bar or the bonded anchor bar passing through the central hole of the pipe is placed in the pipe The two ends of the column are cushioned with fixing plates or load-bearing plates 3-4, and prestressed nuts 3-3 are fixed on the threads of the anchor steel bars (finished-rolled steel bars), and the anchor steel bars are screwed when applied. The nut connector 13 is used as a connecting device at the upper and lower ends of the two steel bars.
相对而言,图8预制预应力锚杆件单元构成最实用的组合装配式结构,尤其是先张应力的预应力预制锚杆件单元,每个单元的端部设有一固定的螺母连接器或连接螺母与本单元的钢筋连接,每个单元的端部的第二端为凸出的钢筋,与相邻单元的端部的固定的螺母连接器匹配;预应力预制锚杆件单元制备或准备成3、4、5、7米定尺的单元(净长度),用不同的定尺的单元相互用内嵌的连接螺母13连接成不同长度需求的锚杆件,例如,两根不同定尺的锚杆单元可以方便接成从7到14米的不同长度的锚杆件。三根不同定尺的锚杆可以方便接成15到21米的不同长度的锚杆件。In contrast, the prefabricated pre-stressed bolt unit in Figure 8 constitutes the most practical assembly structure, especially the pre-tensioned pre-stressed pre-stressed bolt unit. The end of each unit is provided with a fixed nut connector or The connecting nut is connected with the steel bar of the unit, the second end of the end of each unit is a protruding steel bar, which matches with the fixed nut connector at the end of the adjacent unit; the pre-stressed prefabricated anchor unit unit is prepared or prepared Into 3, 4, 5, and 7-meter fixed-length units (net length), use different fixed-length units to connect each other with an embedded connecting nut 13 to form anchor rods with different length requirements, for example, two different fixed-length units The anchor rod unit can be easily connected into anchor rods of different lengths from 7 to 14 meters. Three anchor rods of different lengths can be easily connected to anchor rods of different lengths from 15 to 21 meters.
图4、5、8给出的是锚杆下端与变径钢筋笼及注浆体或混凝土的连接结构,此实施例虽然效果最佳,但本申请不排除锚杆下端其它连接结构,包括括普通钢筋笼及注浆体或混凝土、无钢筋笼的注浆体或混凝土(扩大头与非扩大头均可),包括囊袋内裹或外裹注浆体或混凝土。Figures 4, 5, and 8 show the connection structure between the lower end of the anchor rod and the variable diameter reinforcement cage and the grouting body or concrete. Although this embodiment has the best effect, this application does not exclude other connection structures at the lower end of the anchor rod, including Ordinary reinforced cage and grouting body or concrete, grouting body or concrete without reinforced cage (enlarged head and non-enlarged head can be used), including grouting or concrete wrapped inside or outside the bag.
但如图9-12均给出各种连接结构(均是扩大头连接结构,非扩大头结构亦完全可用, 亦未超出本申请的范围),但连接结构中均有一根以上钢筋与锚杆钢筋的下端固定;根以上钢筋可以指一根较粗的钢筋,也可以是分散的若干根细钢筋(若干根细钢筋总的截面积不低于锚杆钢筋的截面积)均匀分布在注浆体或混凝土内部。However, as shown in Figures 9-12, various connection structures are shown (all are enlarged head connection structures, and non-enlarged head structures are also fully usable, and it does not exceed the scope of this application), but the connection structure has more than one steel bar and anchor rod The lower end of the steel bar is fixed; the more than one steel bar can refer to a thicker steel bar, or several scattered thin steel bars (the total cross-sectional area of several thin steel bars is not less than the cross-sectional area of the anchor bar) evenly distributed in the grouting Body or concrete interior.
无粘结钢筋或普通钢筋(一般采用精轧螺纹钢筋)与本申请空心锚杆管柱相配合,可以匹配先张或后张预应力抗浮抗拉锚杆,先张式预制预应力抗浮抗拉钢筋锚杆件单元可以连接到额定长度并可连接变直径的扩大头钢筋笼,构成本申请实用的工程系统。Unbonded steel bars or ordinary steel bars (usually finished rolled threaded steel bars) are matched with the hollow anchor pipe column of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and anti-tension anchors, pre-tensioned pre-stressed anti-floating The tensile steel anchor member unit can be connected to a rated length and can be connected to an enlarged head steel cage with a variable diameter, which constitutes a practical engineering system of the present application.
考虑到主(筋)钢筋的螺母连接即螺纹连接,则采用精轧螺纹钢筋较好,一般螺纹纲不能具有连接牢固的螺纹。Considering the nut connection of the main (reinforcement) steel bar, that is, the threaded connection, it is better to use the finished rolled steel bar, and the general thread structure cannot have a firm screw connection.
可以和预制预应力锚杆用管柱、连接和锁锚螺母,组成预制组合装配式抗浮抗拉预应力锚杆杆件总成以外,亦可以作为预制预应力无粘结钢筋部件独立商品,用于采用后张法解决预应力问题的各类锚杆应用方案中,用作预制预应力锚杆杆件空心管柱中的钢筋时,亦可以根据设计需要选择不设置油脂和套管。It can be combined with prefabricated prestressed anchor pipe string, connection and lock anchor nut to form a prefabricated assembly type anti-floating and tensile prestressed anchor rod assembly, and it can also be used as an independent product of prefabricated prestressed unbonded steel bar components. Used in various bolt application schemes that use post-tensioning method to solve pre-stress problems, when used as the steel bar in the hollow pipe string of prefabricated pre-stressed bolt members, you can also choose not to install grease and casing according to the design needs.
抗浮抗拉预应力锚杆用组合装配式无粘结预应力钢筋部件及其加长形态,可以灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,独立形成预应力后张法施加预应力锚杆的应用。锚杆下端与扩大头内设有的钢筋笼、扩大直径(变直径)钢筋笼、固定直径钢筋笼、囊袋、锚板或其他锚头承载体进行嫁接,成为一个有机骨架整体,灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹,并凝结固化,在通过后张法施加应力,形成扩大头预应力锚杆桩应用。Anti-floating and tensile prestressed anchor rods are assembled and assembled unbonded prestressed steel parts and their elongated forms, which can be filled with concrete or cement mortar, cement slurry or one of other curable materials and set and solidify. After forming the prestress independently The application of prestressed anchor rod by tension method. The lower end of the anchor rod is grafted with the reinforced cage, expanded diameter (variable diameter) reinforced cage, fixed diameter reinforced cage, bladder, anchor plate or other anchor head bearing body provided in the enlarged head to form an organic skeleton as a whole, filled with concrete or Cement mortar, cement slurry or other curable materials are wrapped, and set and solidified, and the post-tensioning method is used to apply stress to form an enlarged head pre-stressed anchor pile application.
主筋和配筋可以选择使用的材料,包括但不限于钢材、钢绞线、玻璃纤维、树脂、玻璃纤维增强树脂、芳纶纤维、碳纤维、石墨烯、碳元素相关的材料及其复合材料、高分子、高分子聚合物材料、纳米材料、金属材料和非金属材料。The materials that can be selected for the main reinforcement and reinforcement, including but not limited to steel, steel strands, glass fiber, resin, glass fiber reinforced resin, aramid fiber, carbon fiber, graphene, carbon-related materials and their composite materials, high Molecules, high molecular polymer materials, nano materials, metal materials and non-metal materials.
对本申请管柱配筋材料竖钢筋、钢套筒、钢筋笼、钢丝网笼施加预应力后,再与混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,亦可以灌注成实心的,从而形成预制预应力管柱,亦可以作为预制预应力管柱独立的商品锚杆使用。After applying prestress to the vertical steel bars, steel sleeves, steel cages, and steel wire mesh cages of the pipe column reinforcement materials of this application, they are then wrapped with concrete or cement mortar, cement slurry or other curable materials and set and solidified. It can also be poured into Solid, thus forming a prefabricated prestressed pipe string, and can also be used as an independent commercial anchor rod for the prefabricated prestressed pipe string.
所述的一种预制组合装配式抗浮抗拉预应力锚杆杆件及其应用,预制组合装配式抗浮抗拉预应力锚杆杆件、预制预应力锚杆用管柱、抗浮抗拉锚杆用预制预应力无粘结钢筋部件,及其加长形态,都可以灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,独立形成预应力锚杆体应用。The prefabricated combined assembly type anti-floating and tensile prestressed anchor rod and its application, the prefabricated combined assembly type anti-floating and tensile prestressed anchor rod, the pipe string for the prefabricated prestressed anchor, and the anti-floatation resistance The prefabricated pre-stressed unbonded steel parts for anchor rods, and their elongated forms, can be filled with concrete or cement mortar, cement slurry or other curable materials and wrapped and cured to form a pre-stressed anchor body independently.
所述的一种预制组合装配式抗浮抗拉预应力锚杆杆件及其应用,所述的钢筋笼,立体几何形态包括但不限于:立方体、多面体、正多面体、四面体、长方体、圆柱、圆台、棱柱、棱台、圆锥、棱锥、竹节状、串状、凸凹状,其可以是实心的,亦可以是空心的;平面横截面的形状包括但不限于:正方形、长方形、三角形、四边形、菱形、梯形、多边形、圆、椭圆、圆环、扇形、弓形;锚杆杆件可以是实心的,亦可以是空心的截面。Said prefabricated combined assembly type anti-floating and tensile pre-stressed anchor rod and its application, the said steel cage, the three-dimensional geometric form includes but not limited to: cube, polyhedron, regular polyhedron, tetrahedron, cuboid, cylinder , Truncated cone, prism, prism, cone, pyramid, bamboo, string, convex and concave, which can be solid or hollow; the shape of the plane cross-section includes but not limited to: square, rectangle, triangle, Quadrilateral, rhombus, trapezoid, polygon, circle, ellipse, ring, sector, arc; the anchor rod can be solid or hollow in cross section.
配合图8的结构,本申请锚杆钢筋的管柱本身也能够构成一种空心锚杆的元件单元,尤其是制备或准备成3、4、5、7米定尺的单元(净长度),有粘结和无粘结锚杆钢筋均能够应用,便于工厂化生产,且重量可控,运输成本并不高,预应力的施加质量和标准在工厂更易控制和把握。Cooperating with the structure of Fig. 8, the pipe column of the anchor steel bar of the present application can also constitute a hollow anchor element unit, especially prepared or prepared into 3, 4, 5, and 7-meter fixed-length units (net length), Both bonded and unbonded anchor bars can be applied, which is convenient for factory production, and the weight is controllable. The transportation cost is not high. The quality and standards of prestressing are easier to control and grasp in the factory.
本申请是抗浮抗拉组合锚杆组件(分有粘结、和无粘结锚杆钢筋两种)并有相应的基本相同的工法。先张与后张法的工法有所区别;This application is a combination of anti-floating and tensile anchor rod components (including bonded and unbonded anchor rod steel bars) and has corresponding basically the same construction methods. The construction methods of pre-tensioning and post-tensioning are different;
抗浮抗拉组合锚杆组件采用无粘结锚杆钢筋、普通钢筋及上述成品管柱,即成品管柱内可以采用无粘结钢筋或普通钢筋作为锚杆钢筋;混凝土与锚杆内钢筋是无粘结的,锚杆内钢筋在管柱内或在塑料薄膜套内均可以伸缩或滑动,不会影响到后张法、即在施工现场施加预应力,在对钢筋施加预应力同时再紧固螺母,构成预应力锚杆件。The anti-floating and tensile combined anchor rod assembly adopts unbonded anchor rod steel bars, ordinary steel bars and the above-mentioned finished pipe columns, that is, unbonded steel bars or ordinary steel bars can be used as anchor bars in the finished pipe columns; concrete and anchor rod inner steel bars are Unbonded, the steel bar in the anchor rod can be stretched or slid in the pipe column or in the plastic film sleeve, which will not affect the post-tensioning method, that is, prestress is applied at the construction site, and the prestress is applied to the steel bar at the same time. Fasten the nut to form a pre-stressed anchor rod.
图9中锚杆件下端的连接结构为扩大头的注浆体或混凝土,注浆体或混凝土内有主钢筋和钢筋笼,以及承载板套接在主钢筋或分散钢筋上和承载板的下端有螺母固定。图9还表示本申请的无粘结或普通锚杆与变径钢筋笼扩大头的注浆体或混凝土结构示意图;注浆体或混凝土内钢筋笼也可以为普通结构的钢筋笼,无扩径结构,但混凝土为扩大头,以及承载板套接在主钢筋,承载板的下端有螺母固定。图10中锚杆件下端的连接结构为扩大头的注浆体或混凝土,注浆体或混凝土内有主钢筋或分散钢筋,注浆体或混凝土与囊袋结合,囊袋可内裹部分注浆体或混凝土在扩大头的中央部位,如图中所示,亦可再设承载板套接在主钢筋上和承载板的下端有螺母固定。图10中锚杆件下端的连接结构为扩大头的注浆体或混凝土,图中为囊袋结构,如图中所示。注浆体或混凝土内还可以再设有有主钢筋或分散钢筋,注浆体或混凝土与主钢筋或分散钢筋、囊袋结合,主钢筋穿过内裹部分注浆体或混凝土扩大头的中央部位。囊袋外裹亦可。The connection structure at the lower end of the anchor member in Figure 9 is the grouting body or concrete with the enlarged head. The grouting body or concrete has the main steel bar and the steel cage, and the bearing plate is sleeved on the main steel bar or scattered steel bar and the lower end of the bearing plate. It is fixed with a nut. Fig. 9 also shows a schematic diagram of the grouting body or concrete structure of the unbonded or ordinary anchor rod and the enlarged head of the variable diameter steel cage of the present application; the grouting body or the concrete inner steel cage can also be a steel cage of a general structure without diameter expansion The structure, but the concrete is an enlarged head, and the bearing plate is sleeved on the main steel bar, and the lower end of the bearing plate is fixed by a nut. The connecting structure at the lower end of the anchor member in Figure 10 is the grouting body or concrete of the enlarged head. The grouting body or concrete has main steel bars or scattered steel bars. The grouting body or concrete is combined with the pouch, and the pouch can be partly grouted. The slurry or concrete is in the central part of the enlarged head, as shown in the figure, it is also possible to install a bearing plate sleeved on the main steel bar and the lower end of the bearing plate is fixed with a nut. The connecting structure at the lower end of the anchor member in Fig. 10 is the grouting body or concrete of the enlarged head, and the figure shows the bag structure, as shown in the figure. The grouting body or concrete can also be equipped with main steel bars or scattered steel bars. The grouting body or concrete is combined with the main steel bars or scattered steel bars and pockets, and the main steel bars pass through the center of the inner part of the grouting body or the concrete expansion head. Location. The bag can also be wrapped.
图11-12为锚杆件(尤其是无粘结锚杆)下端的第三四种连接结构示意图;图11中锚杆件下端的连接结构为扩大头的注浆体或混凝土,注浆体或混凝土内有主钢筋,但钢筋笼为普通结构的钢筋笼,无扩径结构,以及承载板套接在主钢筋或分散钢筋上和承载板的下端有螺母固定。图12中锚杆件下端的连接结构为扩大头的注浆体或混凝土,注浆体或混凝土内有主钢筋,钢筋笼为简易扩大直径的伞形扩大直径的钢筋笼,以及承载板套接在主钢筋上和承载板的下端有螺母固定。Figures 11-12 are schematic diagrams of the third and fourth types of connection structures at the lower end of anchor rods (especially unbonded anchor rods); the connection structure at the lower end of the anchor rods in Fig. 11 is grouting body or concrete with enlarged head, grouting body Or there are main steel bars in the concrete, but the steel cage is a common structure steel cage without an expanded diameter structure, and the bearing plate is sleeved on the main steel bar or scattered steel bars and the lower end of the bearing plate is fixed with nuts. The connecting structure at the lower end of the anchor member in Figure 12 is the grouting body or concrete with the enlarged head, the grouting body or concrete has main steel bars, the steel cage is a simple enlarged diameter umbrella-shaped expanded diameter steel cage, and the bearing plate is sleeved There are nuts fixed on the main steel bar and the lower end of the load-bearing plate.
图14与图13比较,本图是两根应力锚杆具有内连接螺母的连接成不同长度的锚杆;Figure 14 is compared with Figure 13. This figure shows two anchor rods with different lengths connected by an inner connecting nut;
图15、16是两根应力锚杆具有内嵌式与外露式连接螺母13的连接成不同长度的锚杆;Figures 15 and 16 show two stress anchor rods with built-in and exposed connecting nuts 13 connected into different length anchor rods;
图18钢筋裹混凝土具有钢筋骨架3-7和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;与图17比较,设有内嵌式连接螺母。Fig. 18 is a structural schematic diagram of reinforced concrete wrapped in reinforced concrete with reinforced skeletons 3-7 and load-bearing plates (with reinforced perforations) distributed inside to form a stress anchor; compared with Fig. 17, it is provided with an embedded connecting nut.
图19是钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;3-8中轴部位浇筑混凝土,3-1-1指多根式锚杆钢筋,一般不超过5根;可设有连接螺母13或施加应力固定的螺母代替连接螺母13。Figure 19 is a schematic diagram of a structure in which steel bars are wrapped in concrete with multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form stress anchors; 3-8 concrete is poured at the central axis, 3-1 -1 refers to multiple anchor rod steel bars, generally no more than 5; it can be provided with a connecting nut 13 or a nut that is fixed by applying stress instead of the connecting nut 13.
图20钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;3-8中轴部位浇筑混凝土,3-1-1指多根式锚杆钢筋;可设有连接螺母13或施加应力固定的螺母代替连接螺母13;与图20比较,设有2-3根锚杆钢筋。Figure 20 is a structural schematic diagram of a stress anchor rod with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed in reinforced concrete; 1 refers to multiple anchor rod reinforcement; it can be provided with a connecting nut 13 or a nut that is fixed by applying stress instead of the connecting nut 13; compared with Figure 20, there are 2-3 anchor rod reinforcements.
图21图中多根式锚杆钢筋3-1-1可以在端部外露,用于连接锚杆件单元与单元之间的连接;In Figure 21, the multiple anchor bars 3-1-1 can be exposed at the ends and used to connect the anchor member unit and the connection between the units;
图22钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成应力锚杆的一种结构示意图;但图中多根式锚杆钢筋3-1-1可以在端部外露,用于连接锚杆件单元与单元之间的连接;有应力螺母固定,另一端并设有连接螺母;Figure 22 is a structural schematic diagram of a stress anchor with multiple main steel bars 3-1-1 and load-bearing plates (equipped with steel perforations) distributed in reinforced concrete wrapped concrete; but in the figure, multiple anchor bars 3-1-1 It can be exposed at the end to connect the anchor rod unit and the connection between the unit; it is fixed by a stress nut, and the other end is provided with a connecting nut;
图23是本申请钢筋裹混凝土具有多根主钢筋3-1-1和承载板(设有钢筋穿孔)分布在内构成锚杆的一种结构示意图;但图中多根式锚杆钢筋3-1-1可以在端部外露,用于连接锚杆件单元与单元之间的连接。但无应力螺母固定,另一端并设有连接螺母。Figure 23 is a structural schematic diagram of the present application where the steel bar wrapped in concrete has multiple main steel bars 3-1-1 and load-bearing plates (with reinforcement perforations) distributed inside to form an anchor rod; but in the figure, multiple anchor bars 3-1 -1 can be exposed at the end, used to connect the anchor member unit and the connection between the unit. But the stress-free nut is fixed, and the other end is provided with a connecting nut.
本申请锚杆钢筋的管柱能够构成一种空心锚杆的预应力结构,便于工厂化生产,且重量可控,运输成本并不高,预应力的施加质量和标准在工厂更易控制和把握。混凝土或砂浆浇筑钢筋笼制备的主筋或精轧粗钢筋外层的混凝土或砂浆(即管柱),能够耐应力施加。The pipe column of the anchor rod reinforcement of the present application can form a prestressed structure of the hollow anchor rod, which is convenient for factory production, has controllable weight, low transportation cost, and the quality and standard of prestressing are easier to control and grasp in the factory. The concrete or mortar (i.e. pipe column) of the main reinforcement prepared by pouring concrete or mortar into the steel cage or the outer layer of the fine-rolled thick steel reinforcement can withstand stress.
无粘结钢筋锚杆也是可与本申请空心锚杆管柱相配合,可以匹配先张或后张预应力抗浮抗拉无粘结锚杆钢筋,先张式预应力抗浮抗拉钢筋锚杆可以连接到额定长度并可连接变直径的扩大头钢筋笼,构成本申请实用的工程系统。The unbonded steel anchor rod can also be matched with the hollow anchor pipe string of this application, and can be matched with pre-tensioned or post-tensioned pre-tensioned anti-floating and tensile non-bonded anchor steel bars, pre-tensioned pre-tensioned anti-floating and tensile steel anchors The rod can be connected to the rated length and can be connected to the enlarged head reinforcement cage of variable diameter, which constitutes a practical engineering system of the present application.
(先张或后张)预应力抗浮抗拉钢筋组合锚杆及应用管柱,即预制的组合装配式抗浮抗拉组合锚杆,包括混凝土预制的管柱,且为容纳锚杆钢筋的管柱,内径3-7厘米,外径14-30厘米;混凝土预制的管柱中可设有钢筋骨架,混凝土预制的管柱的钢筋骨架在底端是连接件,可以通过固定方式、尤其是螺接或焊接等方式与下端的钢筋笼(尤其是本申请人率先提出的变直径钢筋笼连接,尤其是主筋的连接,变直径钢筋笼的中央需要主筋,变直径钢筋笼主筋并不需要预应力,从而形成一个直径大于混凝土预制的管柱的混凝土基础,此基础通过注浆管注浆;具有更大的抗拉及搞压的能力。)因此,本申请是混凝土预制的管柱枙组合装配式抗浮抗拉锚杆组件组合件的一个元件。(Pre-tensioned or post-tensioned) Pre-stressed anti-floating and tensile steel composite anchors and application pipe columns, that is, prefabricated assembled anti-floating and tensile composite anchors, including prefabricated concrete pipe columns, and are used for accommodating the anchor steel bars The pipe column has an inner diameter of 3-7 cm and an outer diameter of 14-30 cm. The prefabricated concrete pipe column can be equipped with a reinforced skeleton. Connect to the lower end of the steel cage (especially the variable-diameter steel cage first proposed by the applicant, especially the connection of the main steel bar. The center of the variable-diameter steel bar cage needs the main steel bar, and the main steel bar of the variable-diameter steel bar cage does not require pre- Stress, thereby forming a concrete foundation with a larger diameter than the prefabricated concrete pipe column. This foundation is grouted through the grouting pipe; it has greater tensile and compression resistance.) Therefore, this application is a combination of prefabricated concrete pipe columns. A component of the assembled anti-floating and tensile anchor rod assembly.
精轧钢筋的螺接连接器采用螺母作为连接结构件,长度为15-25厘米,标准为20厘米。The threaded connector of the finish-rolled steel bar adopts the nut as the connecting structure, the length is 15-25 cm, and the standard is 20 cm.
对先张式预应力抗浮抗拉钢筋锚杆进行预应力的固定用本申请的成品管柱,此为锚杆钢筋的管柱,用锚杆钢筋穿过本申请的成品管柱,采用中央有孔且大于管柱内径的承载板(锚垫板)置于成品管柱的两端,承载板孔表面露出的钢筋端被施加应力时用锁锚螺母将钢筋端固定在承载板或将钢筋端焊接固定在承载板上。The pre-tensioned pre-stressed anti-floating and tensile steel anchor rod is pre-stressed and fixed with the finished pipe column of the present application. This is the pipe column of the anchor rod steel bar. Load-bearing plates (anchor pads) with holes and larger than the inner diameter of the pipe column are placed at both ends of the finished pipe column. When stress is applied to the steel bars exposed on the surface of the bearing plate hole, the steel bars are fixed to the load-bearing plate or the steel bars with lock nuts. The ends are welded and fixed on the load-bearing board.
无粘结锚杆钢筋的制备:可采用挤压涂层工艺,与电缆包裹塑料套管的工艺相似,适用于大规模生产的单根钢筋。构成无粘结先张或后张预应力抗浮抗拉钢筋锚杆,防腐油脂层为防腐油脂或防腐沥青;挤压涂层工艺挤压涂层工艺主要是无粘结筋通过涂防腐油脂层装置涂防腐油脂层,涂防腐油脂层无粘结筋通过塑料挤压机涂刷聚乙烯或聚丙烯塑料薄膜,再经冷却筒模成型塑料套管。这种挤压涂层工艺的特点是效率高、质量好、设备性能稳定,与电线、电缆包裹塑料套管的工艺相似,适用于大规模生产的单根钢绞线和2-3根钢丝束。涂包成型工艺涂包成型工艺是无粘结筋经过涂料槽涂刷涂料后,再通过归束滚轮成束并进行补充涂刷,涂料厚度一般为0.5-2mm,可以采用手工操作完成内涂刷防腐沥青或防腐油脂(从黄油到氯化聚乙烯均可),外包塑料布构成的套。尤其是涂好防腐油脂等涂料的无粘结筋随即通过绕布转筒自动地交叉缠绕两层塑料布,当达到需要的长度后进行切割,成为一根完整的无粘结预应力筋,也可以在缠纸机上连续作业,完成编束、涂防腐油脂层、镦头、缠塑料布和切断等工序。这种涂包成型工艺的特点是质量好,适应性较强。制作无粘结预应力筋时,钢筋放在防线盘上,穿过梳子板汇成钢丝束,通过油枪均匀涂防腐油脂层后穿入锚环用冷镦机冷镦锚头,带有锚环的成束钢丝用牵引机向前牵引,同时开动装有塑料条的缠纸转盘,钢丝束一边前进一边进行缠绕塑料布条工作。当钢丝束达到需要长度后进行切断,成为一根完整的无粘结预应力筋。Preparation of unbonded anchor rod steel bars: The extrusion coating process can be used, which is similar to the process of cable wrapping plastic sleeves, and is suitable for large-scale production of single steel bars. It constitutes an unbonded pre-tensioned or post-tensioned pre-tensioned anti-floating and anti-tension steel anchor rod, and the anti-corrosion grease layer is anti-corrosion grease or anti-corrosion asphalt; the extrusion coating process is mainly unbonded ribs through the anti-corrosion grease layer The device is coated with an anti-corrosion grease layer, and the anti-corrosion grease layer is coated with no adhesive ribs. The polyethylene or polypropylene plastic film is coated by the plastic extruder, and then the plastic sleeve is formed by the cooling cylinder mold. This extrusion coating process is characterized by high efficiency, good quality, and stable equipment performance. It is similar to the process of wrapping plastic sleeves for wires and cables. It is suitable for large-scale production of single steel strands and 2-3 wire bundles. . Coating molding process The coating molding process is to apply the paint without bonding ribs through the paint tank, and then use the beaming roller to form a bundle and perform supplementary painting. The thickness of the paint is generally 0.5-2mm, and the inner painting can be completed by manual operation. Anti-corrosion asphalt or anti-corrosion grease (from butter to chlorinated polyethylene), covered with a plastic sheet. Especially the unbonded ribs coated with anti-corrosion grease and other coatings are then automatically cross-wound two layers of plastic cloth through the cloth drum, and when they reach the required length, they are cut to become a complete unbonded prestressed rib. It can work continuously on the paper wrapping machine to complete the processes of weaving, coating anti-corrosion grease layer, heading, wrapping plastic cloth and cutting. This coating molding process is characterized by good quality and strong adaptability. When making unbonded prestressed tendons, the steel bars are placed on the defensive wire plate, passed through the comb plate to form a steel wire bundle, and the anti-corrosion grease layer is evenly coated by the oil gun, and then penetrates into the anchor ring. Cold forging machine cold forging anchor head with anchor The bundled steel wires of the ring are pulled forward by a tractor, and at the same time, the paper-wrapping carousel equipped with plastic strips is started, and the steel wire bundles move forward while winding the plastic cloth strips. When the wire bundle reaches the required length, it is cut to become a complete unbonded prestressed tendon.
后加预应力锚杆组件,将(高强)钢筋锁定后施加预应力,用包括但不限于混凝土 或水泥砂浆、水泥浆或其他能固化材料包裹,混凝土、水泥砂浆、水泥浆或其他能固化材料凝固后,形成预制预应力锚杆组件。Post pre-stressed anchor rod components, lock (high-strength) steel bars and apply pre-stress, and wrap them with concrete or cement mortar, cement grout or other curable materials, concrete, cement mortar, cement grout or other curable materials After solidification, a prefabricated pre-stressed bolt assembly is formed.
先张预制的预应力钢锚杆3单元制备,第一种方法与结构:预应力锚杆组件内主筋仍采用的图1的一根钢筋,也可以是两根或多根钢筋,在水泥预制场上,在钢筋3-1的两端施加预定的预应力,钢筋处于相对伸长的张拉受力状态,此时,将张拉好的钢筋浇注混凝土或砂浆,混凝土或砂浆外围的直径要考虑到本锚杆在应用时的钻杆直径,更要考虑本申请应用可变径钢筋笼的直径,一般不大于25cm,或根据工程需要设定杆件直径;等浇注的混凝土、砂浆或其他能固化材料凝固达设计强度后,再松开钢锚杆钢筋两端施加预应力的设备,则制备成本申请的预制预应力钢锚杆件。也可以制备相对长度是更长的预制预应力钢筋混凝土锚杆组件,在实际使用时可以断开通长的预制预应力钢筋混凝土锚杆组件,得到合适的应用长度。Pre-tensioned prefabricated pre-stressed steel anchor rod 3 unit preparation, the first method and structure: the main reinforcement of the pre-stressed anchor rod assembly still uses one steel bar in Figure 1, or two or more steel bars, which are prefabricated in cement In the field, a predetermined prestress is applied to both ends of the steel bar 3-1, and the steel bar is in a relatively elongated tension state. At this time, the tensioned steel bar is poured into concrete or mortar, and the outer diameter of the concrete or mortar is required Taking into account the diameter of the drill rod when the anchor rod is used, the diameter of the variable diameter steel cage used in this application should be considered, generally not greater than 25cm, or the diameter of the rod can be set according to the needs of the project; such as poured concrete, mortar or other After the curable material has solidified to reach the design strength, the equipment for applying prestress at both ends of the steel anchor bar is loosened to prepare the prefabricated pre-stressed steel anchor member for which the cost is applied. It is also possible to prepare prefabricated prestressed reinforced concrete anchor rod assemblies with a relatively longer relative length, and in actual use, the overall length of prefabricated prestressed reinforced concrete anchor rod assemblies can be disconnected to obtain a suitable application length.
第二种方法与结构:利用本申请锚杆钢筋的管柱能够构成多单元(每个单元均可以预制预应力)连接成一种锚杆的预制预应力结构,每个单元均有一混凝土或砂浆浇筑钢筋笼制备的主筋或精轧粗钢筋外层的混凝土或砂浆管柱和相应长度精轧钢筋,预应力,能够耐应力施加。图8所示的多个单元连接到所需要的锚杆件的长度,螺杆连接螺母13也可以是嵌入式。The second method and structure: The pipe column using the anchor rod reinforcement of the present application can form multiple units (each unit can be pre-stressed) and connected to form a pre-cast pre-stressed structure of anchor rod, each unit has a concrete or mortar pouring The main reinforcement or the concrete or mortar pipe column of the outer layer of the steel reinforcement cage and the corresponding length of the final steel reinforcement are prestressed and able to withstand stress. The multiple units shown in FIG. 8 are connected to the required length of the anchor rod, and the screw connection nut 13 may also be embedded.
上述结构的预制预应力锚杆组件的下端,可与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接。当预制预应力锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接时,采取在锚杆组件的下端,预留位置延伸出与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头的长度相适应钢筋,在锚头底底部分与锚垫板进行连接(焊接或混凝土固定连接等方式);锚杆组件的下端也可以留有适当的钢筋长度,和成品锚头顶部用衔接螺母连接;或通过改进杆件和锚头,使预制预应力锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头成为一个有机整体能够传递应力。The lower end of the prefabricated prestressed anchor rod assembly of the above structure can be connected with a variable-diameter steel cage, a fixed-diameter steel cage, a bladder or other anchor heads. When the prefabricated prestressed anchor rod assembly is connected with the variable diameter reinforcement cage, fixed diameter reinforcement cage, bladder or other anchor heads, it is taken at the lower end of the anchor rod assembly, and the reserved position is extended to the variable diameter reinforcement cage and fixed diameter reinforcement The length of the cage, pouch or other anchor head is suitable for the steel bar, and the anchor plate is connected to the anchor pad at the bottom of the anchor head (welding or concrete fixed connection, etc.); the lower end of the anchor rod assembly can also be left with an appropriate length of steel bar, Connect with the top of the finished anchor head with an adapter nut; or by improving the rod and anchor head, the prefabricated pre-stressed anchor rod assembly and the variable-diameter steel cage, fixed-diameter steel cage, bladder or other anchor heads can become an organic whole to transfer stress .
施加预应力锚杆组件内钢筋的数量,是一根或者一根以上,如二、三、四、五、六根,形成一个中心束结构(如设计单根钢筋可以钢筋过粗加工会困难),钢筋的规格、性能、直径可根据设计要求预应力的要求和锚杆拉力应用的要求确定(可以参考锚杆的设计手册);锚杆的长度、横截面的形状和面积,则根据工程技术要求设定。亦可制定各种规格标准,进行标准化生产。锚垫板上设有一个或多个螺纹钢筋即钢筋锚杆孔。多根钢筋锚构成的预应力锚杆效果亦好,可以使预应力锚杆的受力更均匀,应力施加也更均匀。The number of steel bars in the prestressed anchor assembly is one or more than one, such as two, three, four, five, or six to form a central beam structure (such as designing a single steel bar, it will be difficult to over-rough the steel bar). The specifications, performance and diameter of the steel bars can be determined according to the requirements of the design requirements for prestress and the application of anchor rod tension (refer to the design manual of the anchor rod); the length of the anchor rod, the shape and area of the cross section, are based on the engineering technical requirements set up. Various specifications and standards can also be formulated for standardized production. One or more threaded steel bars, i.e. steel anchor rod holes, are arranged on the anchor backing plate. The pre-stressed anchor rod composed of multiple steel anchors has a good effect, which can make the force of the pre-stressed anchor rod more uniform, and the stress application is also more uniform.
钢筋锚杆主筋和配筋使用的材料,包括但不限于钢材、钢绞线、玻璃纤维、芳纶或其它高分子材料纤维、碳纤维、石墨烯、碳元素相关的材料及其复合材料。碳纤维等高分子材料也能用于锚杆,也应该旋加应力为好。The materials used for the main reinforcement and reinforcement of the steel anchor rod include, but are not limited to, steel, steel strands, glass fiber, aramid or other polymer material fibers, carbon fiber, graphene, carbon-related materials and their composite materials. Macromolecule materials such as carbon fiber can also be used for anchor rods, and stress should also be applied.
预应力锚杆立体可以是实心的,亦可以是空心的截面指用不同的浇筑材料,芯固定后可以浇筑一个筒状。The three-dimensional prestressed anchor rod can be solid or hollow in cross-section, which means that different casting materials are used, and a cylindrical shape can be poured after the core is fixed.
本申请所述尤其是可利用先张法预制预应力锚杆组件的应用,适用领域包括但不限于抗浮抗拉,道路、矿山开采、隧道桥梁、基坑和山体护坡、地质灾害处理;也用于抗压工程等领域。可以根据工程设计用途的的需要,可以作为预制预应力抗压桩使用。The application described in this application, in particular, can use the pre-tensioning method to prefabricate the pre-stressed anchor rod assembly. The applicable fields include but are not limited to anti-floating and tensile, roads, mining, tunnels and bridges, foundation pits and mountain slope protection, and geological disaster treatment; also Used in compressive engineering and other fields. It can be used as a prefabricated prestressed compression pile according to the needs of the engineering design.
直通或变直径钢筋笼扩体预应力锚杆预应力工法,直通或变直径钢筋笼与拉杆固定方式,桩机钻孔钻进至深度,能够开展高压旋喷施工或机械扩孔施工,放下一定直径的预 应力锚杆,锚杆底端为直通或变径钢筋笼,变径钢筋笼到位后扩大机构将钢筋笼打开至设计尺寸,高压注浆或灌注混凝土在扩体段和整个桩杆成桩;预应力锚杆中拉杆因预先施加了预应力,而成为预应力钢筋混凝土的预制构件;Straight or variable diameter steel cage expansion prestressed anchor rod prestress construction method, straight or variable diameter steel cage and tie rod fixing method, pile machine drilling to the depth, can carry out high-pressure rotary grouting construction or mechanical reaming construction, laying down a certain amount The diameter of the prestressed anchor rod, the bottom end of the anchor rod is a straight or variable diameter steel cage. After the variable diameter steel cage is in place, the expansion mechanism will open the steel cage to the design size. High pressure grouting or pouring concrete is formed in the expansion section and the entire pile Pile; The tie rod of the prestressed anchor rod is pre-stressed and becomes a prefabricated component of prestressed reinforced concrete;
施工工法步骤是:(1)钻孔至设计深度,开展高压旋喷施工或机械钻孔或扩孔施工,成孔后,(2)根据设计要求,预制组合装配式抗浮抗拉预应力锚杆杆件、预制预应力锚杆用管柱、抗浮抗拉锚杆用预制预应力无粘结钢筋部件,及其加长形态,或其与扩大的底端部设有的钢筋笼、扩大直径(变直径)钢筋笼、变直径钢筋笼、固定直径钢筋笼、囊袋、锚板或其他锚头承载体进行嫁接的骨架体系,(3)需要后张法施加应力时,在施加应力后,用法兰螺母(成套件)固定;(4)灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,独立形成预应力锚杆体应用,或形成扩大头预应力锚杆桩应用,(5)最后,安装支模浇筑混凝土基础底板固定锚。采用预制预应力锚杆组件时不需要后加应力。The construction method steps are: (1) Drill to the design depth, carry out high-pressure jet grouting construction or mechanical drilling or reaming construction. After the hole is formed, (2) Prefabricated assembly type anti-floating and tensile prestressed anchor according to the design requirements Rods, pipe columns for prefabricated prestressed anchor rods, prefabricated prestressed unbonded steel components for anti-floating and tensile anchor rods, and their elongated forms, or the reinforced cage and enlarged diameter provided with the enlarged bottom end (Variable diameter) Reinforced cage, variable diameter rebar cage, fixed diameter rebar cage, bladder, anchor plate or other anchor head bearing body for grafting skeleton system, (3) When stress is applied by post-tensioning method, after stress is applied, Fix with flange nuts (in a set); (4) Pouring concrete or cement mortar, cement slurry or other curable material to wrap and solidify to form a pre-stressed anchor body application independently, or form an enlarged head pre-stressed anchor pile Application, (5) Finally, install the supporting form to pour the concrete foundation slab fixed anchor. When using prefabricated prestressed bolt assemblies, post-stressing is not required.
施加预应力的大小:根据地下室抗浮计算时,计算的上浮水头放大1.05倍;抗浮计算预应力锚杆的安全系数取K=2.0;因此预应力锚杆施加的预应力小于预应力锚杆的特征值,且要大于常水位时所需要的预应力锚杆抗浮力,综合考虑取承载力特征值的50%。在制备预应力锚杆件时,不同的直径具有不同的施加的预应力(伸长不同,相对伸长系数不同)。[0130]以上所述仅为本申请的实施案例,并不用以限制本申请,凡在本申请的精神和原则和原理之内所作的任何修改、等同替换和改进等,均已经包含在本申请的保护范围之内。The amount of prestress applied: according to the anti-floating calculation of the basement, the calculated floating head is magnified by 1.05 times; the safety factor of the anti-floating calculation prestressed bolt is K=2.0; therefore, the prestress applied by the prestressed bolt is less than the prestressed bolt The characteristic value of is greater than the buoyancy resistance of the prestressed anchor rod required at the normal water level, and 50% of the characteristic value of the bearing capacity is taken into consideration. When preparing the prestressed anchor, different diameters have different applied prestress (different elongation, different relative elongation coefficient). [0130] The above are only implementation cases of this application, and are not intended to limit this application. Any modification, equivalent replacement and improvement made within the spirit, principles and principles of this application are all included in this application. Within the scope of protection.
Claims (11)
- 一种预制组合装配式抗浮抗拉预应力锚杆件,其中,包括无粘结钢筋或主筋钢筋,预应力锚杆用空心管柱,锁锚的螺母;将无粘结钢筋或主筋钢筋穿入管柱内,以预制空心管柱为支架,张拉上述钢筋两端,施加预应力后,用螺母锁定在管柱两端,形成预制预应力锚杆件。A prefabricated assembly type anti-floating and tensile pre-stressed anchor member, which includes unbonded steel bars or main steel bars, hollow pipe columns for pre-stressed anchors, and nuts for locking anchors; pass the unbonded steel bars or main steel bars through Into the pipe string, the prefabricated hollow pipe string is used as the support, the two ends of the above steel bars are stretched, and after prestress is applied, the two ends of the pipe string are locked with nuts to form prefabricated prestressed anchor rods.
- 根据权利要求1所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述主筋钢筋为高强精轧螺纹钢;在所述主筋钢筋表面设有防腐油脂层,防腐油脂层外设有套管,形成预制预应力无粘结钢筋。The prefabricated assembly type anti-floating and tensile pre-stressed anchor member according to claim 1, wherein the main reinforcement bar is a high-strength finish-rolled rebar; an anti-corrosion grease layer is provided on the surface of the main reinforcement bar, and the anti-corrosion grease layer is outside the anti-corrosion grease layer. Equipped with casing to form prefabricated prestressed unbonded steel bars.
- 根据权利要求2所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述无粘结钢筋,所述主筋钢筋是将分段的所述主筋钢筋通过连接螺母连接的主筋钢筋结构,所述主筋钢筋的数量,是一根或者一根至6根平行的钢筋,在预应力锚杆的中央均匀分布,所述主筋钢筋选用螺纹圆钢、钢管、钢绞线或型钢,钢管与型钢两端设有丝纹,套管是金属箔、塑料材质的套管。The prefabricated combined assembly type anti-floating and tensile prestressed anchor member according to claim 2, wherein the unbonded steel bar and the main reinforcement steel bar are the main reinforcement steel bars connected by the segmented main reinforcement steel bars through connecting nuts In the structure, the number of the main reinforcement steel bars is one or one to six parallel steel bars, which are evenly distributed in the center of the prestressed anchor rod. The two ends of the section steel are provided with silk patterns, and the casing is made of metal foil and plastic material.
- 根据权利要求1所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述预制预应力锚杆用空心管柱,是混凝土预制的设有钢筋骨架的管柱,且为能够容纳锚杆用无粘结钢筋的管柱,内径3‐7厘米,外径10‐30厘米,尺寸可以根据工程需要设定,混凝土预制的管柱中设置或不设置骨架,骨架选择配筋材料,可选择的配筋材料包括但不限于若干竖钢筋、箍筋、钢套筒、钢筋笼钢丝网笼、承压板、锚固板、承压法兰等,配筋材料与混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化形成管柱。The prefabricated assembly type anti-floating and tensile prestressed anchor member according to claim 1, wherein the hollow tubular column for the prefabricated prestressed anchor is a concrete prefabricated tubular column provided with a steel frame, and is capable of A pipe string containing unbonded steel bars for anchor rods, with an inner diameter of 3-7 cm and an outer diameter of 10-30 cm. The size can be set according to the needs of the project. The prefabricated concrete pipe column is equipped with or without a skeleton, and the reinforcement material is selected for the skeleton , The optional reinforcement materials include, but are not limited to, several vertical bars, stirrups, steel sleeves, steel cages, steel cages, pressure plates, anchor plates, pressure flanges, etc., reinforcement materials and concrete or cement mortar, Cement slurry or other curable material wraps one of them and condenses and solidifies to form a pipe string.
- 根据权利要求1或4所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述的预制预应力锚杆用空心管柱,对配筋材料竖钢筋、钢套筒、钢筋笼、钢丝网笼施加预应力后,再与混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,亦可以灌注成实心的,从而形成预制预应力管柱,亦可以作为预制预应力管柱独立的商品锚杆组件使用。The prefabricated assembly type anti-floating and tensile pre-stressed anchor member according to claim 1 or 4, wherein the hollow pipe column for the pre-fabricated pre-stressed anchor rod is used for the reinforcement of vertical steel bars, steel sleeves, and steel bars. After the cage and steel wire mesh cage are prestressed, they are wrapped with concrete or cement mortar, cement slurry or other curable materials and set and solidified. It can also be poured into a solid to form a prefabricated prestressed pipe column. It can also be used as a prefabricated The prestressed pipe string is used as an independent commercial anchor rod assembly.
- 根据权利要求1或3所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,锁锚螺母与连接螺母是外置的或内置预埋在管柱内和预制预应力锚杆用管柱一体化,连接螺母将两根或两根以上的预制预应力锚杆杆件加以连接,以达成所需的长度。The prefabricated combined assembly type anti-floating and tensile prestressed anchor according to claim 1 or 3, wherein the lock anchor nut and the connecting nut are external or built-in embedded in the pipe string and used for the prefabricated prestressed anchor The pipe string is integrated, and the connecting nut connects two or more prefabricated pre-stressed anchor rods to achieve the required length.
- 根据权利要求1‐6之一所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,预制预应力锚杆用管柱、抗浮抗拉锚杆用预制预应力无粘结钢筋及其加长形态组合装配式抗浮抗拉预应力锚杆组件,都以灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,独立形成预应力锚杆体;且与扩大的底端部设有的钢筋笼、扩大直径(变直径)钢筋笼、变直径钢筋笼、固定直径钢筋笼、囊袋、锚板或其他锚头承载体进行嫁接,在施加应力的条件下,灌注混凝土或水泥砂浆、水泥浆或其他能固化材料包裹之一并凝结固化,形成扩大头预应力锚杆桩。The prefabricated combined assembly type anti-floating and tensile pre-stressed anchor member according to any one of claims 1 to 6, wherein the pipe string for the pre-fabricated pre-stressed anchor rod and the pre-fabricated pre-stressed unbonded steel bar for the anti-floating and tensile anchor rod The combined assembly-type anti-floating and tensile pre-stressed anchor bolt components of its elongated form are all wrapped with concrete or cement mortar, cement slurry or other curable materials and cured to form a pre-stressed anchor body independently; and The bottom end is equipped with steel cages, enlarged diameter (variable diameter) steel cages, variable diameter steel cages, fixed diameter steel cages, pockets, anchor plates or other anchor head bearing bodies for grafting, and under stress conditions, Pouring concrete or cement mortar, cement slurry or one of other curable materials to wrap and condense and solidify to form an enlarged head pre-stressed anchor pile.
- 根据权利要求1‐6之一所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述的锚杆杆件、钢筋笼,立体几何形态包括但不限于:立方体、多面体、正多面体、四面体、长方体、圆柱、圆台、棱柱、棱台、圆锥、棱锥、竹节状、串状、凸凹状,平面横截面的形状包括但不限于:正方形、长方形、三角形、四边形、菱形、梯形、多边形、圆、椭圆、圆环、 扇形、弓形;锚杆杆件可以是实心的,亦可以是空心的截面。The prefabricated assembly type anti-floating and tensile pre-stressed anchor member according to any one of claims 1 to 6, wherein the three-dimensional geometric forms of the anchor member and the steel cage include but are not limited to: cube, polyhedron, Regular polyhedrons, tetrahedrons, cuboids, cylinders, truncated cones, prisms, truncated cones, cones, pyramids, bamboo joints, strings, convex and concave shapes, the shape of the plane cross section includes but not limited to: square, rectangle, triangle, quadrilateral, rhombus , Trapezoid, polygon, circle, ellipse, ring, sector, arc; the anchor rod can be solid or hollow.
- 根据权利要求1‐6之一所述的预制组合装配式抗浮抗拉预应力锚杆件,其中,所述的预制预应力锚杆用管柱、抗浮抗拉锚杆用预制预应力无粘结钢筋,及其加长形态的主筋和配筋使用的材料,包括但不限于钢材、钢绞线、玻璃纤维、树脂、玻璃纤维增强树脂、芳纶纤维、碳纤维、石墨烯、碳元素相关的材料及其复合材料、高分子、高分子聚合物材料、纳米材料、金属材料和非金属材料。The prefabricated assembly assembly type anti-floating and tensile pre-stressed anchor member according to any one of claims 1 to 6, wherein the pipe string for the pre-fabricated pre-stressed anchor rod and the pre-fabricated pre-stressed anchor rod for the anti-floating and tensile anchor rod have no Bonded steel bars, and the materials used for the elongated main bars and reinforcements, including but not limited to steel, steel strands, glass fiber, resin, glass fiber reinforced resin, aramid fiber, carbon fiber, graphene, carbon element related materials Materials and their composite materials, macromolecules, macromolecule polymer materials, nanomaterials, metallic materials and non-metallic materials.
- 根据权利要求1‐7之一所述的一种预制组合装配式抗浮抗拉预应力锚杆组件的施工工法,其中,步骤是:钻孔至设计深度,开展高压旋喷施工或机械扩孔施工,成孔后,放置锚杆钢筋件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接,带变径钢筋笼的扩大头到位后,释放约束机构使变径钢筋笼扩大至设计尺寸,然后注浆或灌注混凝土在变径钢筋笼扩体段浇筑为锚头;锚杆钢筋的顶部通过埋入套住钢筋的法兰螺母套件固定,或可通过锚板并用螺母固定,与基础底板的钢筋骨架体系连接,后张法施加应力即后加应力时用法兰螺母套件固定;注浆或灌注混凝土在钢筋与孔的空隙处,完成预应力锚杆件;最后,安装支模浇筑混凝土基础底板固定锚板;采用预制预应力锚杆组件时不需要后加应力。The construction method of a prefabricated combined assembly type anti-floating and tensile pre-stressed anchor rod assembly according to one of claims 1-7, wherein the steps are: drilling to the design depth, and carrying out high-pressure jet grouting construction or mechanical reaming After construction, after the hole is formed, the anchor rod reinforcement is placed to connect with the variable diameter steel cage, fixed diameter steel cage, bladder or other anchor heads. After the expansion head with the variable diameter steel cage is in place, release the restraint mechanism to make the variable diameter steel cage Expand to the design size, and then grouting or pouring concrete into the expansion section of the variable-diameter steel cage as an anchor head; the top of the anchor rod is fixed by the flange nut kit that is embedded to cover the reinforcement, or it can be fixed by the anchor plate and nut , Connect with the steel frame system of the foundation slab, and fix it with a flange nut kit when the stress is applied by the post-tensioning method, that is, when the stress is applied; The anchor plate is fixed on the bottom plate of the cast concrete foundation; when the prefabricated pre-stressed anchor rod assembly is used, no post-stress is required.
- 根据权利要求10所述的施工工法,其中,步骤是:当锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头进行连接时,采取在锚杆组件的下端,预留与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头的长度相适应钢筋,在锚头底部分与锚垫板进行连接(钢筋的焊接或主筋通过连接螺母连接),留有适当的钢筋长度,和成品锚头顶部用连接螺母连接;通过改进杆件和锚头,使锚杆组件与变直径钢筋笼、固定直径钢筋笼、囊袋或其他锚头成为一个有机整体。The construction method according to claim 10, wherein the steps are: when the anchor rod assembly is connected with a variable-diameter steel cage, a fixed-diameter steel cage, a bladder or other anchor heads, the lower end of the anchor rod assembly is reserved. Reinforcing bars are adapted to the length of variable-diameter steel cages, fixed-diameter steel cages, pockets or other anchor heads, and are connected to the anchor backing plate at the bottom of the anchor head (reinforcing steel bars are welded or the main reinforcement is connected by connecting nuts), leaving appropriate The length of the steel bar is connected with the top of the finished anchor head with a connecting nut; through the improvement of the rod and the anchor head, the anchor rod assembly and the variable diameter steel cage, the fixed diameter steel cage, the pocket or other anchor heads become an organic whole.
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CN114045827A (en) * | 2021-12-23 | 2022-02-15 | 中建八局第二建设有限公司 | Positioning controller for rapidly placing anti-floating anchor rod and construction method of anti-floating anchor rod |
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