WO2021223039A1 - Device for primary cutting of dead fish and ensiling tank - Google Patents

Device for primary cutting of dead fish and ensiling tank Download PDF

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Publication number
WO2021223039A1
WO2021223039A1 PCT/CL2020/050049 CL2020050049W WO2021223039A1 WO 2021223039 A1 WO2021223039 A1 WO 2021223039A1 CL 2020050049 W CL2020050049 W CL 2020050049W WO 2021223039 A1 WO2021223039 A1 WO 2021223039A1
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WO
WIPO (PCT)
Prior art keywords
fish
pond
pump
dead fish
silage
Prior art date
Application number
PCT/CL2020/050049
Other languages
Spanish (es)
French (fr)
Inventor
Joaquin Juan MARDONEZ BARROUILHET
Luis Octavio MARTINEZ ZAPATA
Original Assignee
Soluciones Biotecnologicas Spa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Soluciones Biotecnologicas Spa filed Critical Soluciones Biotecnologicas Spa
Priority to PCT/CL2020/050049 priority Critical patent/WO2021223039A1/en
Publication of WO2021223039A1 publication Critical patent/WO2021223039A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/20Shredding; Cutting into cubes; Flaking
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/22Fish-rolling apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container

Definitions

  • the invention relates to the processing of dead fish in farming centers, as well as process plants and other facilities that generate and require treating this type of waste. More particularly the invention relates to a device for the primary cutting of dead fish and to a silage pond for receiving, cutting, reducing, grinding, mixing, chemically treating and disposing of dead fish in the aforementioned farming centers, process plants and facilities.
  • the dead fish are removed from the culture cages and transferred to the area of analysis of the cause of death in order to determine it. Subsequently, to comply with current legislation, the dead fish are minced and ground, with some water initially, inside a silage pond until obtaining a pasty fluid or pulp that is chemically treated, adding silage liquid (a preservative) and the resulting product, called silage, is pumped into a silage storage pond, from where it is regularly removed, by a third party, to be transferred to the flour and / or oil factories.
  • silage liquid a preservative
  • silage ponds with submersible pumps of the type used for sewage, with a recirculation pipe inside the pond, to which a rotary cutting blade is added by hand, welded to the nut at the end of the pump shaft to try to mince the dead fish at the pump inlet.
  • these pumps can incorporate a factory grinding and chopping mechanism in the impeller, that is, they are so-called chopper pumps. After loading the dead fish, the pump recirculates the pasty fluid that is formed in the pond until the desired degree of grinding of the dead fish and homogenization is obtained and the resulting silage is transferred from the silage pond to a silage storage pond of fish.
  • these mincer pumps are not capable of easily and effectively processing large dead fish (5 Kg or more) despite the fact that some models optionally include a disintegrating tool at the impeller-mincer inlet to help reduce the largest remains, which however lacks the proper design, size and enclosure. Therefore, the facilities require having a dead fish cutter external to the pond for this purpose or manually chopping the dead fish with knives. before throwing them into the pond. This represents a risk for operators who can suffer an occupational accident with manual or mechanized cutting tools when cutting and entering fish. In addition, given that the fish in the crops are growing and each time the fish mortality is made up of larger fish, which can weigh 8 kg or more in the salmon farms, it is difficult to manipulate them and achieve that they are chopped and homogenized.
  • these submersible pumps have many failures caused mainly by the breakage of the mechanical seals, corrosion, bearing failure and burning of motors because the actual working conditions are not related to the design variables of these pumps.
  • Another problem is that with each additional load of dead fish the viscosity of the fluid in the ensiler pond increases, also producing a separation of phases between a more aqueous phase and another with a mixture of oils and fats, causing a percentage of dead fish to float in the lower density mixture making the silage cycle extremely difficult. Due to the lack of agitation in the pond, the times of grinding and homogenization from when the dead fish are loaded until the silage is obtained are very long and with this there is overheating of the motors and an excess of energy consumption electrical.
  • Another difficulty is that, when using submersible pumps, a lot of initial water is used to the detriment of the quality of the silage (concentration) and, in addition, a significant amount of silage must remain in the ensiler tank during transfer to the storage tank, since the silage motor The pump must always be submerged in a minimum level of fluid for its cooling.
  • a wet well grinder pump with a robust factory design is used instead of a submersible pump.
  • This wet well grinder pump has the motor outside the pond so that only the pump (impeller, casing and column) are exposed and submerged in the fluid to avoid the risks associated with the highly corrosive environment and the normal failures of the motors of the tanks. submersible pumps.
  • the silage pond has a set of pipes, valves and fluid impeller nozzles incorporated inside that try to agitate and recirculate the entire volume of the pond fluid, thus trying to ensure that the pulp produced be homogeneous.
  • valves for mixing and transferring the silage are located inside the pond and being manipulated from the outside with rods, any failure of these interrupts the silage production operation until the damage is fixed, many times requiring emptying the tank to repair, clean or replace the faulty valve.
  • silage tank that, in addition to the above advantages, allows the silage paste to be placed in a storage tank with the same pumping equipment, minimizes component failures, and makes the maintenance of moving parts that work easier. inside the tank and that the entire unit can be assembled and disassembled in a simple and fast way for maintenance, cleaning and transport purposes where it is required to be operated.
  • a device for primary cutting of dead fish for ensiling ponds that are provided with a mincer pump, the device being adapted to be mounted on the bottom of the pond, within the same and driven by the same pump motor.
  • the device is designed to downsize and cut larger fish that cannot be processed by the mincing and grinding mechanism of the mincer pump.
  • the device comprises a body with an inner cavity open to a dead fish intake chamber formed in an extension of the body of the device, said extension of the body of the device being attached to a tube for direct feeding of dead fish from outside the pond.
  • the body of the device further has a fluid inlet opening from the pond into the interior cavity and an outlet opening for cut fish for adhesion and connection to the grinding and mincing mechanism and to the suction of the pump, that is, the impeller. chopper of the bomb.
  • a fish cutting mechanism composed of at least one rotary cutting tool is housed in the inner cavity. The number of cutting tools to install will depend on the operating conditions.
  • the device also has at least one fixed plate in said internal cavity, arranged transversely to said cutting tool.
  • the transverse fixed plate or plates have one or more parallel grooves for the passage of the corresponding cutting tools and comply with the function of cleaning these and the internal cavity of pieces of fish that have been dragged without cutting.
  • the cutting tool (s) consist of blades with curved and pointed ends like claws and with serrated edges, adapted to tear and cut large dead fish.
  • the shaft of the cutting tool (s) is adapted to engage the drive shaft of the pump through the cut fish outlet opening in order to drive the cutting tool (s) with the same pump motor.
  • the fluid inlet opening is preferably oriented towards the discharge of the fluid that is recirculated by the pump so that it repeatedly re-enters the device to be thus passed through and generate the desired homogenization and concentration of silage.
  • the material of the complete device is preferably stainless steel.
  • the cutting tools and transverse plates could be made of other hardened materials for optimal execution of the primary cut and the body of the device could be of another material resistant to chemical agents and biological matter.
  • the primary cutter of dead fish can be installed in existing silage ponds with submersible grinder pumps, wet well type grinder pumps and other types of grinder pumps with application for ensiling fish, or it can be installed in new ponds, preferably with a wet well grinder pump.
  • Adapting the device to the type of pump simply requires adapting the width of the cut fish outlet opening and the coupling mechanism to the pump drive shaft, if necessary.
  • the drive shaft of the pump ends in a male thread and an end nut, whereby the mechanism for coupling the device to said drive shaft of the pump is preferably a female thread that receives a corresponding male thread from the pump shaft.
  • the device allows to reduce the size and cut easily and efficiently the dead fish when they are large (for example, greater than 5 kg), even disintegrate them, without the need for additional external implements or devices.
  • the direct feeding tube for dead fish from outside the pond forces the dead fish to enter directly into the internal cavity of the device and suction zone of the grinder pump and prevents the fish from entering the pond without being previously processed. by the device.
  • the fact that the primary cut-off device for dead fish is placed in the suction of the pump, in the lower part of the pond, in an area that cannot be accessed by the operator, it is possible to completely reduce the risks of occupational accidents for the personnel. who operates the equipment.
  • the device for the primary cutting of dead fish of the invention also has application in silage ponds with conventional pumps, not mincers, being able to perform the chopping function as well as the disintegration of large fish, although the resulting silage would be thicker in this case. and longer silage cycles than with chopper pumps.
  • an ensiler pond in a second embodiment of the invention includes a device for the primary cutting of dead fish as described in the preceding lines, a wet well grinder pump, a fluid flow distribution system operated from outside the pond and a preservative metering pump and respective preservative container to produce fish silage.
  • the wet well chopper pump comprises a respective motor and casing with an impeller-chopper inside, a suction and a discharge, as well as a driving shaft that extends to the pump motor through a column with lubricant that encloses and protects to the shaft, and an outlet pipe attached to the discharge.
  • the silage pond has a lid, a bottom and one or more side walls, depending on its shape, which is preferably substantially cylindrical.
  • the primary dead fish cutter is mounted on the bottom of the pond, inside the pond and with the direct dead fish feed tube connected to a dead fish feed inlet in said pond lid.
  • the cut fish outlet opening of the device is attached to the suction of the wet well mincer pump and the shaft of the at least one cutting tool of the device is coupled to the drive shaft of the pump through said outlet opening of the device. fish cut so that the pump motor drives both the pump impeller-chopper and the cutting tools of the primary dead fish cutter.
  • the motor of the pump is preferably an electric motor that is mounted on a base fixed to a platform arranged on the lid of the tank, in which the outlet of the discharge pipe is also located on the platform.
  • the platform is detachably attached to the pond lid just as the primary dead fish cutter is to the bottom of the pond and the body extension of the primary dead fish cutter is to the direct feed tube. of dead fish.
  • the fluid flow distribution system comprises a manifold installed outside the tank.
  • the manifold has an inlet connected to the outlet pipe of the wet well grinder pump, a recirculation outlet connected to fluid agitating nozzles located inside the pond, a recirculation outlet that empties into the dead fish inlet of the silage pond lid to facilitate the feeding of dead fish to the primary cutter for dead fish and, finally, a transfer outlet directed to a fish silage storage pond to discharge the produced fish silage there in the silage pond.
  • Control valves are located in each of these outlets to actuate the fluid flow distribution system from outside the silage tank.
  • the system fulfills the function of agitating and mixing the contents of the pond, generating a lubrication and thrust flow in the feeding of dead fish and, on the other hand, transferring the fish silage to a fish silage storage pond to its subsequent withdrawal to be transported to the flour and / or oil plants.
  • the entire flow of the pump is used to agitate and mix the contents of the ensiling pond from the bottom and for the fluid to pass as many times as necessary through the primary fish cutting device.
  • dead and the wet well grinder pump until the desired silage homogenized paste state is obtained.
  • the resulting silage can be pumped into the silage storage pond.
  • the system has the particularity that the elements that could present failures and that require to be actuated by the operators, such as the valves, are placed outside the silage tank. This is very important when the production sites are difficult to access because they are very remote and means are required to facilitate the maintenance of the pond and its parts.
  • the complete silage pond is designed as an easily removable and re-assembled mechano in its parts for the purposes of maintenance, cleaning and transfer to fish farming sites.
  • the pipes of the fluid flow distribution system can be easily disconnected from their connections to the outlet pipe. from the grinder pump, to the agitator nozzles inside the silage tank and to the storage tank.
  • the dosing pump is easily removable from the tank and detachable from the preservative container. For this reason, the pond is easily assembled.
  • silage pond could also have a submersible pump or other type of pump instead of a wet well pump and have a device for primary cut-off of dead fish and fluid flow distribution system adapted to this pump without implying departing from the invention, even with regard to the configuration of the pump and body of the device removable as a compact unit, since for this would only require some simple and easy structural adaptations to be implemented by any person skilled in the art.
  • the silage pond components are preferably adapted and dimensioned for cylindrical containers approximately 1 meter high and 1 meter in diameter. However, they can also be adapted to be mounted on existing containers of different geometries and dimensions.
  • the ensiler pond and device of the invention have been described in relation to their use in the field of fish farming, they also have application in the processing and reduction of dead chickens and turkeys and the treatment of plant waste from various industries. .
  • all processes where there is organic waste or mortality that require following a sanitary disposal procedure can use the silage pond and device of the invention. They can also be used in food processors where a lot of waste is generated with water, which can thus be chopped, homogenized and pumped to the waste processing plant, where the solids can easily be separated from the water, to be able to reuse it in the same. process.
  • Figure 1 is a front perspective view of the primary cutter for dead fish according to a preferred embodiment of the invention.
  • Figure 2 shows the body of the device of Figure 1 in the same front left perspective view to show the dead fish intake chamber.
  • Figure 3 shows the body of the device of Figure 1 in a right rear perspective view to show the side fluid inlet opening.
  • Figure 4 is a general left front perspective view of the silage pond according to a preferred embodiment of the invention.
  • Figure 5 shows the same pond and view of Figure 4 without part of its wall or the motor of the wet well grinder pump or the pump and the dosing tank to better visualize the elements of the tank, particularly those that are arranged in its interior and more particularly the device for the primary cut-off of dead fish and the wet well grinder pump that are part of the pond.
  • Figure 6 shows the same pond of Figure 5 in a right rear perspective view to show in more detail the fluid flow distribution system that is part of the equipment.
  • Figure 7 shows the compact unit that forms the primary dead fish cutter (without the direct dead fish feed tube) and the wet well grinder pump (without the motor) in a situation where it has been removed from the pond. ensiler of Figure 4 and disconnected from the fluid flow distribution system.
  • the primary cutting device for dead fish (2) for silage ponds (1; see Figures 4 to 7) of the invention comprises a substantially vertical cylindrical body (2.1) with a cavity interior with a fish cutting mechanism (not shown) in said cavity.
  • the body of the device has a lateral extension (2.2) and a dead fish intake chamber (2.2.1) formed inside said extension, the interior cavity of the body being open to said dead fish intake chamber.
  • the extension (2.2) of the body of the device is in turn attached detachably to a tube for direct feeding of dead fish (2.3) from outside the pond.
  • the body of the device has a lateral fluid inlet opening (2.1.1) from the pond into the inner cavity and a cut fish outlet opening (2.1.2) in its upper part (or upper base of its shape cylindrical) that is attached to the suction of a grinder pump mountable on top of the device, inside the pond.
  • the fish cutting mechanism is composed of at least one horizontal rotary cutting tool that is housed in the interior cavity of the body of the device and that rotates around a vertical axis (2.4) coinciding with the axis of the cylindrical body.
  • the fish cutting mechanism also comprises at least one fixed plate transverse to said at least one cutting tool, in which the fixed transverse plate or plates are arranged vertically in the cavity and radially to the cylindrical body and in which the one or more Fixed transverse plates comprise one or more parallel grooves for the passage of corresponding cutting tools in order to be able to clean them of pieces of fish dragged without mincing and thus avoid that these pieces of fish can hinder or hinder the process of size reduction and fish cutting performed by the device.
  • the shaft (2.4) of the at least one rotary cutting tool is conveniently configured to be coupled to the drive shaft of the chopper pump (not shown) to be driven by the same chopper pump motor.
  • the direct feeding tube for dead fish (2.3) is a vertical tube (2.3.1) with a funnel-shaped upper part (2.3.2) through which they enter dead fish and a lower elbow (2.3.3) that is attached to the extension (2.2) of the cylindrical body of the device and connected to the dead fish intake chamber (2.2.1).
  • the way of joining between the direct feeding tube of dead fish and the extension of the device body is in the example shown of the flange and grooved type - grooved frame (2.2.2) in the extension of the device. body inserted into a rectangular flange (2.3.4) at the elbow end of the tube - but it could be by any other suitable method known for the same purpose.
  • the ensiling pond (1) includes a primary cutter for dead fish (2) as described in the preceding lines, a wet well grinder pump (3), a fluid flow distribution system (4) operated from the outside and a preservative metering pump (5) and respective preservative container (6).
  • the silage tank is a rigid container, preferably made of stainless steel, substantially cylindrical, with a lid (1.1), a bottom (1.2) and a side wall (1.3) corresponding to the cylindrical mantle. It also has a dead fish feeding opening (1.4) in said lid and a discharge (1.5) located on the perimeter of the pond bottom to empty and clean the pond.
  • the wet well grinder pump has its respective motor (3.1) and a casing (3.2) with a suction, an impeller-chopper and a discharge, as well as a drive shaft that extends from the impeller-chopper to the pump motor at through a column (3.3) with lubricant that encloses and protects the shaft.
  • the wet well grinder pump also has an outlet pipe (3.4) connected to the discharge.
  • the motor (3.1) is an electric motor although it could also be a hydraulic motor or of another type suitable for installation and use in the silage pond.
  • the motor is mounted on a base (3.5) fixed to a platform (3.6) detachably attached, for example, by screws, to a cutout in the lid of the silage tank.
  • the outlet pipe of the wet well grinder pump also has its outlet (3.7) in said platform.
  • the primary dead fish cutter (2) is removably installed on the bottom (1.2) of the pond, inside the pond and with the direct dead fish feed tube (2.3) connected to the fish feed opening dead (1.4) from the pond lid.
  • the casing (3.2) of the wet well grinder pump (3) is in turn mounted on the body (2.1) of the primary cutter for dead fish (2) so that the outlet opening of the body of the device is attached and in direct connection with the suction of the wet well grinder pump.
  • the axis of rotation of the cutting tools of the device is coupled to the drive shaft of the pump, the coupling mechanism being, as seen at the end of the shaft (2.4), a female thread that receives a corresponding male thread from the shaft of the bomb. In this way the motor drives both the impeller of the wet well grinder pump and the cutting tools of the primary dead fish cutter.
  • the fluid flow distribution system (4) comprises a multiple pipe (4.1, 4.2, 4.3) installed outside the silage tank.
  • the multiple pipe has an inlet (4.1) connected to the outlet pipe (3.4) of the wet well grinder pump, a recirculation outlet (4.2) connected to fluid agitating nozzles (4.5) located inside the pond, a lubrication outlet (4.3) that empties into the dead fish inlet of the ensiler pond in order to facilitate the feeding of dead fish to the primary cutter for dead fish and, finally, a transfer outlet (4.4) directed to the silage pond.
  • fish silage storage (not shown) to discharge the fish silage produced in the ensiling pond thereto.
  • Control valves (4.6) are located in each of these outlets, one of them being strategically oriented towards the lateral fluid inlet opening (2.1.1).
  • the primary dead fish cutter is also removably installed at the bottom of the pond and the body extension
  • the device is detachably attached to the direct dead fish feed tube, the assembly consisting of the wet well grinder pump and the body of the primary dead fish cutter can be pulled out as a compact unit through the cutout in the lid of the silage tank, after previously disassembling the motor from its base, as shown in Figure 7. It is enough to loosen the platform bolts and the complete unit is removed to the outside where it can be easily disassembled for maintenance, repair. or transfer.

Abstract

The invention relates to a device for the primary cutting of dead fish, mountable at the bottom of an ensiling tank provided with a chopper pump, said device comprising a body with an inner cavity open to an intake chamber formed in an extension of the body that is attached to a tube for the direct supply of dead fish from outside the tank. The body also has an inlet for the inflow of fluid from the tank, an outlet for the outflow of cut fish, which can be located next to the pump, and a fish cutting mechanism arranged inside the inner cavity, consisting of at least one cutting tool and at least one fixed plate arranged transverse to said at least one cutting tool and having parallel grooves for the passage of same. The invention also relates to an ensiling tank including such a device, a wet-well chopper pump, an externally actuated fluid flow distribution system, and a preservative-dosing container and pump.

Description

DISPOSITIVO DE CORTE PRIMARIO DE PECES MUERTOS DEAD FISH PRIMARY CUTTING DEVICE
Y ESTANQUE ENSILADOR AND ENSILING POND
AMBITO DE LA INVENCIÓN SCOPE OF THE INVENTION
La invención se refiere al procesamiento de peces muertos en centros de cultivo, así como plantas de proceso y otras instalaciones que generen y requieran tratar este tipo de desechos. Más particularmente la invención se refiere a un dispositivo de corte primario de peces muertos y a un estanque ensilador para recibir, cortar, reducir, moler, mezclar, tratar químicamente y disponer de peces muertos en los mencionados centros de cultivo, plantas de proceso e instalaciones. The invention relates to the processing of dead fish in farming centers, as well as process plants and other facilities that generate and require treating this type of waste. More particularly the invention relates to a device for the primary cutting of dead fish and to a silage pond for receiving, cutting, reducing, grinding, mixing, chemically treating and disposing of dead fish in the aforementioned farming centers, process plants and facilities.
ANTECEDENTES DEL ARTE PREVIO BACKGROUND OF PRIOR ART
En el cultivo de peces es necesario manipular y tratar la mortandad de peces causada por diferentes razones. Los peces muertos son extraídos de las jaulas de cultivo y trasladadas a la zona de análisis de la causa de muerte de manera de determinarla. Posteriormente, para cumplir con la legislación vigente, los peces muertos se pican y muelen, con algo de agua en un comienzo, dentro de un estanque ensilador hasta obtener un fluido pastoso o pulpa que es tratada químicamente, agregándole líquido de ensilar (un preservante) y el producto resultante, denominado ensilado, se bombea a un estanque de almacenamiento de ensilado, desde donde regularmente se retira, por un tercero, para ser trasladado a las fábricas de harina y o aceite. In fish farming it is necessary to handle and treat fish kills caused by different reasons. The dead fish are removed from the culture cages and transferred to the area of analysis of the cause of death in order to determine it. Subsequently, to comply with current legislation, the dead fish are minced and ground, with some water initially, inside a silage pond until obtaining a pasty fluid or pulp that is chemically treated, adding silage liquid (a preservative) and the resulting product, called silage, is pumped into a silage storage pond, from where it is regularly removed, by a third party, to be transferred to the flour and / or oil factories.
Los equipos más comunes para esta labor consisten en unos estanques para ensilar con bombas sumergibles del tipo usado para aguas servidas, con tubería de recirculación dentro del estanque, a las que se les agrega artesanalmente una aspa de corte rotatoria soldada a la tuerca del extremo del eje de la bomba para tratar de picar los peces muertos a la entrada de la bomba. Alternativamente, estas bombas pueden incorporar un mecanismo de picado y molienda de fábrica en el impulsor, estos es, son las denominadas bombas picadoras. Después de cargar los peces muertos, la bomba hace recircular en el estanque el fluido pastoso que se va formando hasta obtener el grado de molienda de los peces muertos y homogenización deseado y el ensilado resultante se trasvasija del estanque ensilador a un estanque de almacenaje de ensilado de pescado. The most common equipment for this work consists of silage ponds with submersible pumps of the type used for sewage, with a recirculation pipe inside the pond, to which a rotary cutting blade is added by hand, welded to the nut at the end of the pump shaft to try to mince the dead fish at the pump inlet. Alternatively, these pumps can incorporate a factory grinding and chopping mechanism in the impeller, that is, they are so-called chopper pumps. After loading the dead fish, the pump recirculates the pasty fluid that is formed in the pond until the desired degree of grinding of the dead fish and homogenization is obtained and the resulting silage is transferred from the silage pond to a silage storage pond of fish.
Sin embargo, estas bombas picadoras no son capaces de procesar en forma fácil y efectiva los peces muertos de gran tamaño (5 Kg o superior) a pesar de que algunos modelos comprenden opcionalmente una herramienta desintegradora a la entrada del impulsor-picador, para ayudar a reducir los restos de mayor tamaño, la cual sin embargo carece del diseño, tamaño y encierro adecuados. Por lo tanto, las instalaciones requieren disponer para este fin de un cortador de peces muertos externo al estanque o bien trozar manualmente con cuchillos los peces muertos antes de echarlos al estanque. Esto representa un riesgo para los operarios que pueden sufrir un accidente laboral con las herramientas de corte manuales o mecanizadas cuando cortan e ingresan los pescados. Además, dado que los peces en los cultivos van creciendo y cada vez la mortandad de peces está constituida de pescados de mayor tamaño, pudiendo llegar a pesar 8 kg o más en los cultivos de salmón, es difícil manipularlos y lograr que sean picados y homogenizados en el fluido debido a su tamaño, el grosor de su piel y otros factores. Más aún, al alimentarse los peces muertos abiertamente dentro del estanque, sin un direccionamiento o canalización a la bomba picadora, la molienda y homogenización del fluido dentro del estanque es muy deficiente, requiriendo ciclos de ensilado que son todavía muy largos. However, these mincer pumps are not capable of easily and effectively processing large dead fish (5 Kg or more) despite the fact that some models optionally include a disintegrating tool at the impeller-mincer inlet to help reduce the largest remains, which however lacks the proper design, size and enclosure. Therefore, the facilities require having a dead fish cutter external to the pond for this purpose or manually chopping the dead fish with knives. before throwing them into the pond. This represents a risk for operators who can suffer an occupational accident with manual or mechanized cutting tools when cutting and entering fish. In addition, given that the fish in the crops are growing and each time the fish mortality is made up of larger fish, which can weigh 8 kg or more in the salmon farms, it is difficult to manipulate them and achieve that they are chopped and homogenized. in the fluid due to its size, the thickness of your skin, and other factors. Furthermore, as dead fish are fed openly within the pond, without directing or channeling to the grinder pump, the milling and homogenization of the fluid within the pond is very poor, requiring silage cycles that are still very long.
Por otro lado, estas bombas sumergibles tienen muchas fallas causadas principalmente por la rotura de los sellos mecánicos, corrosión, desperfecto de los rodamientos y quemado de motores debido a que las condiciones reales de trabajo no tienen relación con las variables de diseño de estas bombas. On the other hand, these submersible pumps have many failures caused mainly by the breakage of the mechanical seals, corrosion, bearing failure and burning of motors because the actual working conditions are not related to the design variables of these pumps.
Otro problema es que con cada carga adicional de peces muertos aumenta la viscosidad del fluido en el estanque ensilador, produciéndose además una separación de fases entre una más acuosa y otra con una mezcla de aceites y grasas, ocasionando que un porcentaje de peces muertos flote en la mezcla de menor densidad dificultando enormemente el ciclo del ensilaje. Debido a la falta de agitación en el estanque, los tiempos de la molienda y homogenización desde que se cargan los peces muertos hasta que se obtiene el ensilado son muy largos y con esto se produce el recalentamiento de los motores y un exceso de consumo de energía eléctrica. Another problem is that with each additional load of dead fish the viscosity of the fluid in the ensiler pond increases, also producing a separation of phases between a more aqueous phase and another with a mixture of oils and fats, causing a percentage of dead fish to float in the lower density mixture making the silage cycle extremely difficult. Due to the lack of agitation in the pond, the times of grinding and homogenization from when the dead fish are loaded until the silage is obtained are very long and with this there is overheating of the motors and an excess of energy consumption electrical.
Otra dificultad es que, al usar bombas sumergibles se utiliza mucha agua inicial en desmedro de la calidad del ensilado (concentración) y además debe permanecer una cantidad importante de ensilado en el estanque ensilador durante el trasvasijado al estanque de almacenaje, ya que el motor de la bomba debe quedar siempre sumergido en un nivel mínimo de fluido para su enfriamiento. Another difficulty is that, when using submersible pumps, a lot of initial water is used to the detriment of the quality of the silage (concentration) and, in addition, a significant amount of silage must remain in the ensiler tank during transfer to the storage tank, since the silage motor The pump must always be submerged in a minimum level of fluid for its cooling.
En un estanque para ensilar mejorado respecto del anterior se usa una bomba picadora de pozo húmedo con un diseño de fábrica robusto en vez de una bomba sumergible. Esta bomba picadora de pozo húmedo tiene el motor fuera del estanque de modo que sólo la bomba (impulsor, carcasa y columna) quedan expuestas y sumergidas en el fluido para evitar los riesgos asociados al ambiente altamente corrosivo y a las fallas normales de los motores de las bombas sumergibles. Adicionalmente, para evitar los ciclos de picado y molienda largos, el estanque ensilador tiene incorporado adentro un conjunto de cañerías, válvulas y boquillas impulsoras de fluido que tratan de agitar y hacer recircular todo el volumen del fluido del estanque, intentando así que la pulpa producida sea homogénea. Ejemplos se pueden encontrar en los sitios de Internet de las empresas Sobitec (www.sobitec.cl) y Landia (www.landiainc.com). Sin embargo, persisten en los estanques ensiladores mejorados de este tipo una serie de inconvenientes adicionales asociados al mantenimiento y la reparación de eventuales fallas de los componentes del estanque. Específicamente, la revisión y reparación de la bomba picadora de pozo húmedo y el sistema de cañerías de recirculación y trasvasije requieren que se desarme todo el conjunto del estanque y sus componentes y al estar las cañerías soldadas es una ardua tarea de hacer en las instalaciones. Además, por estar las válvulas para el mezclado y trasvasije del ensilado ubicadas en el interior del estanque y ser manipuladas desde el exterior con varillas, cualquier falla de éstas interrumpe la operación de producción del ensilado hasta que no se arregle el desperfecto, muchas veces requiriendo el vaciado del estanque para reparar, limpiar o reemplazar la válvula defectuosa. In an improved silage pond over the previous one, a wet well grinder pump with a robust factory design is used instead of a submersible pump. This wet well grinder pump has the motor outside the pond so that only the pump (impeller, casing and column) are exposed and submerged in the fluid to avoid the risks associated with the highly corrosive environment and the normal failures of the motors of the tanks. submersible pumps. Additionally, to avoid long grinding and chopping cycles, the silage pond has a set of pipes, valves and fluid impeller nozzles incorporated inside that try to agitate and recirculate the entire volume of the pond fluid, thus trying to ensure that the pulp produced be homogeneous. Examples can be found on the Internet sites of the companies Sobitec (www.sobitec.cl) and Landia (www.landiainc.com). However, a series of additional drawbacks associated with the maintenance and repair of eventual failure of the pond components persist in improved silage ponds of this type. Specifically, the overhaul and repair of the wet well grinder pump and the recirculation and transfer piping system require that the entire tank assembly and its components be disassembled and, since the pipes are welded, it is an arduous task to do in the facilities. In addition, since the valves for mixing and transferring the silage are located inside the pond and being manipulated from the outside with rods, any failure of these interrupts the silage production operation until the damage is fixed, many times requiring emptying the tank to repair, clean or replace the faulty valve.
Por lo tanto, sería deseable primeramente contar con una solución para el ensilaje de peces, adaptable tanto a estanques ensiladores existentes como nuevos estanques con bombas picadoras, que permita procesar eficientemente los peces muertos, incluyendo pescados de un tamaño mayor a 5 kg e incluso de hasta de 8 kg o más, completamente dentro del estanque y sin riesgo para los operarios. Therefore, it would be desirable first of all to have a solution for fish silage, adaptable both to existing silage ponds as well as to new ponds with grinder pumps, which allows for the efficient processing of dead fish, including fish larger than 5 kg and even more than 5 kg. up to 8 kg or more, completely inside the pond and without risk to operators.
Adicionalmente sería deseable contar con estanque ensilador que además de las ventajas anteriores permita disponer de la pasta de ensilado a un estanque de almacenaje con el mismo equipo de bombeo, minimice las fallas en sus componentes, haga más fácil el mantenimiento de las partes móviles que trabajan dentro del estanque y que toda la unidad pueda ser armada y desarmada en forma simple y rápida para efectos de mantenimiento, limpieza y traslado donde se requiera ser operado. Additionally, it would be desirable to have a silage tank that, in addition to the above advantages, allows the silage paste to be placed in a storage tank with the same pumping equipment, minimizes component failures, and makes the maintenance of moving parts that work easier. inside the tank and that the entire unit can be assembled and disassembled in a simple and fast way for maintenance, cleaning and transport purposes where it is required to be operated.
RESUMEN DE LA INVENCIÓN SUMMARY OF THE INVENTION
Para superar las deficiencias anteriormente señaladas, en una primera realización de la invención se propone un dispositivo de corte primario de peces muertos para estanques ensiladores que están provistos de una bomba picadora, el dispositivo estando adaptado para ser montado en el fondo del estanque, dentro del mismo e impulsado por el mismo motor de la bomba. El dispositivo está diseñado para reducir de tamaño y cortar los peces más grandes que no pueden ser procesados por el mecanismo de picado y molienda de la bomba picadora. To overcome the aforementioned deficiencies, in a first embodiment of the invention a device for primary cutting of dead fish is proposed for ensiling ponds that are provided with a mincer pump, the device being adapted to be mounted on the bottom of the pond, within the same and driven by the same pump motor. The device is designed to downsize and cut larger fish that cannot be processed by the mincing and grinding mechanism of the mincer pump.
El dispositivo comprende un cuerpo con una cavidad interior abierta a una cámara de admisión de peces muertos formada en una extensión del cuerpo del dispositivo, estando dicha extensión del cuerpo del dispositivo unida a un tubo de alimentación directa de peces muertos desde el exterior del estanque. El cuerpo del dispositivo tiene además una abertura de entrada de fluido desde el estanque hacia la cavidad interior y una abertura de salida de peces cortados para adhesión y conexión al mecanismo de picado y molienda y a la succión de la bomba, esto es, el impulsor-picador déla bomba. En la cavidad interior se aloja un mecanismo de corte de peces compuesto por al menos una herramienta de corte rotatoria. La cantidad de herramientas de corte a instalar dependerá de las condiciones de operación. Ventajosamente, el dispositivo también tiene al menos una placa fija en dicha cavidad interior, dispuesta en forma transversal a dicha herramienta de corte, La o las placas fijas transversales poseen una o más ranuras paralelas para el paso de las correspondientes herramientas de corte y cumplen la función de limpiar éstas y la cavidad interior de trozos de pescado que hayan sido arrastrados sin cortar. The device comprises a body with an inner cavity open to a dead fish intake chamber formed in an extension of the body of the device, said extension of the body of the device being attached to a tube for direct feeding of dead fish from outside the pond. The body of the device further has a fluid inlet opening from the pond into the interior cavity and an outlet opening for cut fish for adhesion and connection to the grinding and mincing mechanism and to the suction of the pump, that is, the impeller. chopper of the bomb. A fish cutting mechanism composed of at least one rotary cutting tool is housed in the inner cavity. The number of cutting tools to install will depend on the operating conditions. Advantageously, the device also has at least one fixed plate in said internal cavity, arranged transversely to said cutting tool. The transverse fixed plate or plates have one or more parallel grooves for the passage of the corresponding cutting tools and comply with the function of cleaning these and the internal cavity of pieces of fish that have been dragged without cutting.
Preferentemente, la o las herramientas de corte consisten en unas aspas de extremos curvos y puntiagudos a modo de garras y con bordes dentados, adaptadas para desgarrar y cortar los peces muertos de gran tamaño. Convenientemente el eje de la o las herramientas de corte está adaptado para acoplarse al eje motriz de la bomba a través de la abertura de salida de peces cortados para así poder impulsar la o las herramientas de corte con el mismo motor de la bomba. Preferably, the cutting tool (s) consist of blades with curved and pointed ends like claws and with serrated edges, adapted to tear and cut large dead fish. Conveniently the shaft of the cutting tool (s) is adapted to engage the drive shaft of the pump through the cut fish outlet opening in order to drive the cutting tool (s) with the same pump motor.
Por otro lado, la abertura de entrada de fluido está preferentemente orientada hacia la descarga del fluido que es recirculado por la bomba con el fin de que reingrese repetidas veces al dispositivo para ser así repasado y generar la homogenización y concentración deseada de ensilado. On the other hand, the fluid inlet opening is preferably oriented towards the discharge of the fluid that is recirculated by the pump so that it repeatedly re-enters the device to be thus passed through and generate the desired homogenization and concentration of silage.
El material del dispositivo completo es preferentemente de acero inoxidable. Sin embargo, las herramientas de corte y placas transversales podrían ser fabricados de otros materiales endurecidos para la óptima ejecución del corte primario y el cuerpo del dispositivo podría ser de otro material resistente a agentes químicos y materia biológica. The material of the complete device is preferably stainless steel. However, the cutting tools and transverse plates could be made of other hardened materials for optimal execution of the primary cut and the body of the device could be of another material resistant to chemical agents and biological matter.
El dispositivo de corte primario de peces muertos puede ser instalado en estanques ensiladores existentes con bombas picadoras sumergibles, bombas picadoras de tipo pozo húmedo y otro tipo de bombas picadoras con aplicación para ensilar pescado, o bien puede ser instalado en estanques nuevos, preferentemente con una bomba picadora de pozo húmedo. Para adaptar el dispositivo al tipo de bomba simplemente se requiere adaptar el ancho de la abertura de salida de peces cortados y el mecanismo de acoplamiento al eje motriz de la bomba, si es necesario. Normalmente el eje motriz de la bomba termina en un hilo macho y una tuerca de término con lo cual el mecanismo de acoplamiento del dispositivo a dicho eje motriz de la bomba es preferentemente un hilo hembra que recibe un correspondiente hilo macho del eje de la bomba. The primary cutter of dead fish can be installed in existing silage ponds with submersible grinder pumps, wet well type grinder pumps and other types of grinder pumps with application for ensiling fish, or it can be installed in new ponds, preferably with a wet well grinder pump. Adapting the device to the type of pump simply requires adapting the width of the cut fish outlet opening and the coupling mechanism to the pump drive shaft, if necessary. Normally, the drive shaft of the pump ends in a male thread and an end nut, whereby the mechanism for coupling the device to said drive shaft of the pump is preferably a female thread that receives a corresponding male thread from the pump shaft.
El dispositivo permite reducir de tamaño y cortar fácilmente y de manera eficaz los peces muertos cuando son grandes (por ejemplo, mayor a 5 kg), incluso desintegrarlos, sin necesidad de implementos o dispositivos externos adicionales. Además, el tubo de alimentación directa de peces muertos desde el exterior del estanque obliga a que los peces muertos ingresen directamente a la cavidad interior del dispositivo y zona de succión de la bomba picadora y evitan que los peces puedan pasar al estanque sin ser previamente procesados por el dispositivo. Asimismo, el hecho que dispositivo de corte primario de peces muertos se disponga en la succión de la bomba, en la parte inferior del estanque, en una zona de imposible acceso para el operador, se logra reducir completamente los riesgos de accidentes laborales para el personal que opera el equipo. The device allows to reduce the size and cut easily and efficiently the dead fish when they are large (for example, greater than 5 kg), even disintegrate them, without the need for additional external implements or devices. In addition, the direct feeding tube for dead fish from outside the pond forces the dead fish to enter directly into the internal cavity of the device and suction zone of the grinder pump and prevents the fish from entering the pond without being previously processed. by the device. Likewise, the fact that the primary cut-off device for dead fish is placed in the suction of the pump, in the lower part of the pond, in an area that cannot be accessed by the operator, it is possible to completely reduce the risks of occupational accidents for the personnel. who operates the equipment.
El dispositivo de corte primario de peces muertos de la invención también tiene aplicación en estanques ensiladores con bombas convencionales, no picadoras, pudiendo desempeñar la función de picado al igual que el de desintegración de peces grandes, aunque el ensilado resultante sería en este caso más grueso y los ciclos de ensilado más largos que con las bombas picadoras. The device for the primary cutting of dead fish of the invention also has application in silage ponds with conventional pumps, not mincers, being able to perform the chopping function as well as the disintegration of large fish, although the resulting silage would be thicker in this case. and longer silage cycles than with chopper pumps.
En una segunda realización de la invención se propone un estanque ensilador que incluye un dispositivo de corte primario de peces muertos como el descrito en las líneas precedentes, una bomba picadora de pozo húmedo, un sistema de distribución de flujo de fluido accionado desde el exterior del estanque y una bomba dosificadora de preservante y respectivo recipiente con preservante para producir el ensilado de pescado. In a second embodiment of the invention an ensiler pond is proposed that includes a device for the primary cutting of dead fish as described in the preceding lines, a wet well grinder pump, a fluid flow distribution system operated from outside the pond and a preservative metering pump and respective preservative container to produce fish silage.
La bomba picadora de pozo húmedo comprende un respectivo motor y carcasa con un impulsor-picador adentro, una succión y una descarga, así como un eje motriz que se extiende hasta el motor de la bomba a través de una columna con lubricante que encierra y protege al eje, y una tubería de salida unida a la descarga. The wet well chopper pump comprises a respective motor and casing with an impeller-chopper inside, a suction and a discharge, as well as a driving shaft that extends to the pump motor through a column with lubricant that encloses and protects to the shaft, and an outlet pipe attached to the discharge.
El estanque ensilador tiene una tapa, un fondo y una o más paredes laterales, según la forma su forma, el cual preferentemente es de substancialmente cilindrico. The silage pond has a lid, a bottom and one or more side walls, depending on its shape, which is preferably substantially cylindrical.
El dispositivo de corte primario de peces muertos está montado en el fondo del estanque, por dentro del mismo y con el tubo de alimentación directa de peces muertos conectado a una entrada de alimentación de peces muertos en dicha tapa del estanque. La abertura de salida de peces cortados del dispositivo está adosada a la succión de la bomba picadora de pozo húmedo y el eje de las al menos una herramienta de corte del dispositivo está acoplado al eje motriz de la bomba a través de dicha abertura de salida de peces cortados de modo que el motor de la bomba impulsa tanto el impulsor-picador de la bomba como las herramientas de corte del dispositivo de corte primario de peces muertos. The primary dead fish cutter is mounted on the bottom of the pond, inside the pond and with the direct dead fish feed tube connected to a dead fish feed inlet in said pond lid. The cut fish outlet opening of the device is attached to the suction of the wet well mincer pump and the shaft of the at least one cutting tool of the device is coupled to the drive shaft of the pump through said outlet opening of the device. fish cut so that the pump motor drives both the pump impeller-chopper and the cutting tools of the primary dead fish cutter.
El motor de la bomba es preferentemente un motor eléctrico que está montado en una base fijada a una plataforma dispuesta sobre la tapa del estanque, en que la salida de la tubería de descarga también se ubica en la plataforma. Preferentemente la plataforma está unida en forma desprendible a la tapa del estanque al igual que el dispositivo de corte primario de peces muertos lo está al fondo del estanque y la extensión del cuerpo del dispositivo de corte primario de peces muertos lo está al tubo de alimentación directa de peces muertos. De este modo, todas las partes móviles que trabajan dentro del estanque ensilador (bomba picadora de pozo húmedo, cuerpo del dispositivo con herramientas de corte) están ensambladas como una unidad compacta y desmontable, por lo que su instalación y extracción del estanque son sencillas y permiten ser revisadas y reparadas en el exterior de este. The motor of the pump is preferably an electric motor that is mounted on a base fixed to a platform arranged on the lid of the tank, in which the outlet of the discharge pipe is also located on the platform. Preferably the platform is detachably attached to the pond lid just as the primary dead fish cutter is to the bottom of the pond and the body extension of the primary dead fish cutter is to the direct feed tube. of dead fish. In this way, all the moving parts that work inside the silage pond (wet well grinder pump, device body with cutting tools) are assembled as a compact and removable unit, so their installation and Removal from the pond are simple and can be checked and repaired outside of the pond.
El sistema de distribución de flujo de fluido comprende una tubería múltiple ( manifold) instalada al exterior del estanque. La tubería múltiple tiene una entrada conectada a la tubería de salida de la bomba picadora de pozo húmedo, una salida de recirculación conectada a unas boquillas agitadoras de fluido ubicadas en el interior del estanque, una salida de recirculación que desemboca en la entrada de peces muertos de la tapa del estanque ensilador para así facilitar la alimentación de peces muertos al dispositivo de corte primario de peces muertos y, por último, una salida de trasvasije dirigida a un estanque de almacenaje de ensilado de pescado para descargar al mismo el ensilado de pescado producido en el estanque ensilador. Unas válvulas de control se ubican en cada una de estas salidas para accionar sistema de distribución de flujo de fluido de fluido desde el exterior del estanque ensilador. The fluid flow distribution system comprises a manifold installed outside the tank. The manifold has an inlet connected to the outlet pipe of the wet well grinder pump, a recirculation outlet connected to fluid agitating nozzles located inside the pond, a recirculation outlet that empties into the dead fish inlet of the silage pond lid to facilitate the feeding of dead fish to the primary cutter for dead fish and, finally, a transfer outlet directed to a fish silage storage pond to discharge the produced fish silage there in the silage pond. Control valves are located in each of these outlets to actuate the fluid flow distribution system from outside the silage tank.
El sistema cumple la función de agitar y mezclar el contenido del estanque, generar un flujo de lubricación y empuje en la alimentación de peces muertos y, por otro lado, realizar el trasvasije del ensilado de pescado a un estanque de almacenaje de ensilado de pescado para su posterior retiro para ser transportado a las plantas de harina y/o aceite. En particular, mediante la tubería de recirculación y boquillas de agitación se aprovecha todo el caudal de la bomba para agitar y mezclar el contenido del estanque ensilador desde el fondo y que el fluido pase las veces que sea necesario por el dispositivo de corte primario de peces muertos y la bomba picadora de pozo húmedo, hasta obtener el estado de pasta homogeneizada de ensilado deseado. Además, con la misma bomba picadora de pozo húmedo se puede bombear el ensilado resultante al estanque de almacenaje de ensilado. The system fulfills the function of agitating and mixing the contents of the pond, generating a lubrication and thrust flow in the feeding of dead fish and, on the other hand, transferring the fish silage to a fish silage storage pond to its subsequent withdrawal to be transported to the flour and / or oil plants. In particular, by means of the recirculation pipe and agitation nozzles, the entire flow of the pump is used to agitate and mix the contents of the ensiling pond from the bottom and for the fluid to pass as many times as necessary through the primary fish cutting device. dead and the wet well grinder pump, until the desired silage homogenized paste state is obtained. Furthermore, with the same wet well grinder pump, the resulting silage can be pumped into the silage storage pond.
El sistema tiene la particularidad de que los elementos que pudiesen presentar fallas y que requieren ser accionadas por los operarios, como son las válvulas, se disponen al exterior del estanque ensilador. Esto es muy importante cuando los lugares de producción son de difícil acceso por ser muy remotos y se requieren medios que faciliten el mantenimiento del estanque y sus partes. The system has the particularity that the elements that could present failures and that require to be actuated by the operators, such as the valves, are placed outside the silage tank. This is very important when the production sites are difficult to access because they are very remote and means are required to facilitate the maintenance of the pond and its parts.
Por último, el estanque ensilador completo está diseñado como un mecano fácilmente desmontable y re-armable en sus partes para efectos de mantenimiento, limpieza y traslado a los sitios de cultivo de peces. Así, además de estar la bomba picadora de pozo húmedo y el cuerpo del dispositivo de corte primario de peces muertos configurados como unidad compacta desmontable, las tuberías del sistema de distribución de flujo de fluido se pueden desconectar fácilmente de sus conexiones a la tubería de salida de la bomba picadora, a las boquillas agitadoras dentro del estanque ensilador y al estanque de almacenaje. Asimismo, la bomba dosificadora es fácilmente desmontable del estanque y desconectable del recipiente de preservante. Por lo mismo, el estanque es fácilmente armable. Lastly, the complete silage pond is designed as an easily removable and re-assembled mechano in its parts for the purposes of maintenance, cleaning and transfer to fish farming sites. Thus, in addition to the wet well grinder pump and the body of the primary dead fish cutter configured as a compact removable unit, the pipes of the fluid flow distribution system can be easily disconnected from their connections to the outlet pipe. from the grinder pump, to the agitator nozzles inside the silage tank and to the storage tank. Likewise, the dosing pump is easily removable from the tank and detachable from the preservative container. For this reason, the pond is easily assembled.
Se entiende que el estanque ensilador también podría tener una bomba sumergible u otro tipo de bomba en vez de una bomba de pozo húmedo y tener un dispositivo de corte primario de peces muertos y sistema de distribución de flujo de fluido adaptado a esta bomba sin que ello implique apartarse de la invención, incluso en lo relativo a la configuración de la bomba y cuerpo del dispositivo desmontables como unidad compacta, ya que para ello sólo requeriría algunas adaptaciones estructurales simples y fáciles de implementar por cualquier experto en la materia. It is understood that the silage pond could also have a submersible pump or other type of pump instead of a wet well pump and have a device for primary cut-off of dead fish and fluid flow distribution system adapted to this pump without implying departing from the invention, even with regard to the configuration of the pump and body of the device removable as a compact unit, since for this would only require some simple and easy structural adaptations to be implemented by any person skilled in the art.
Los componentes del estanque ensilador están preferentemente adaptados y dimensionados para recipientes cilindricos de aproximadamente 1 metro de altura y 1 metro de diámetro. Sin embargo, también pueden ser adaptados para ser montados en recipientes existentes de distintas geometrías y dimensiones. The silage pond components are preferably adapted and dimensioned for cylindrical containers approximately 1 meter high and 1 meter in diameter. However, they can also be adapted to be mounted on existing containers of different geometries and dimensions.
Si bien el estanque ensilador y dispositivo de la invención han sido descritos con relación a su uso en el campo del cultivo de peces, los mismos también tienen aplicación en el procesamiento y reducción de pollos y pavos muertos y el tratamiento de desechos vegetales de diversas industrias. En general todos los procesos donde hay desechos orgánicos o mortandad que requieren seguir un procedimiento de disposición sanitaria, puede utilizar el estanque ensilador y dispositivo de la invención. También pueden ser utilizados en procesadoras de alimentos donde se genera mucho desecho con agua, el cual puede así ser picado, homogenizado y bombeado a la planta de proceso de desechos, donde fácilmente se puede separar los sólidos del agua, para poder reutilizarla en el mismo proceso. Although the ensiler pond and device of the invention have been described in relation to their use in the field of fish farming, they also have application in the processing and reduction of dead chickens and turkeys and the treatment of plant waste from various industries. . In general, all processes where there is organic waste or mortality that require following a sanitary disposal procedure can use the silage pond and device of the invention. They can also be used in food processors where a lot of waste is generated with water, which can thus be chopped, homogenized and pumped to the waste processing plant, where the solids can easily be separated from the water, to be able to reuse it in the same. process.
DESCRIPCION DE LOS DIBUJOS DESCRIPTION OF THE DRAWINGS
La Figura 1 es una vista en perspectiva frontal del dispositivo de corte primario de peces muertos según un ejemplo de realización preferida de la invención. Figure 1 is a front perspective view of the primary cutter for dead fish according to a preferred embodiment of the invention.
La Figura 2 muestra el cuerpo del dispositivo de la Figura 1 en la misma vista en perspectiva frontal izquierda para mostrar la cámara de admisión de peces muertos. Figure 2 shows the body of the device of Figure 1 in the same front left perspective view to show the dead fish intake chamber.
La Figura 3 muestra el cuerpo del dispositivo de la Figura 1 en una vista en perspectiva posterior derecha para mostrar la abertura lateral de entrada de fluido. Figure 3 shows the body of the device of Figure 1 in a right rear perspective view to show the side fluid inlet opening.
La Figura 4 es una vista en perspectiva frontal izquierda general del estanque ensilador según un ejemplo de realización preferida de la invención. Figure 4 is a general left front perspective view of the silage pond according to a preferred embodiment of the invention.
La Figura 5 muestra el mismo estanque y vista de la Figura 4 sin parte de su pared ni el motor de la bomba picadora de pozo húmedo ni la bomba y el estanque de dosificación para poder visualizar mejor los elementos del estanque, particularmente los que se disponen en su interior y más particularmente el dispositivo de corte primario de peces muertos y bomba picadora de pozo húmedo que forman parte del estanque. La Figura 6 muestra el mismo estanque de la Figura 5 en una vista en perspectiva posterior derecha para mostrar en más detalle el sistema de distribución de flujo de fluido que forma parte del equipo. Figure 5 shows the same pond and view of Figure 4 without part of its wall or the motor of the wet well grinder pump or the pump and the dosing tank to better visualize the elements of the tank, particularly those that are arranged in its interior and more particularly the device for the primary cut-off of dead fish and the wet well grinder pump that are part of the pond. Figure 6 shows the same pond of Figure 5 in a right rear perspective view to show in more detail the fluid flow distribution system that is part of the equipment.
La Figura 7 muestra la unidad compacta que forma el dispositivo de corte primario de peces muertos (sin el tubo de alimentación directa de peces muertos) y la bomba picadora de pozo húmedo (sin el motor) en una situación en que ha sido retirada del estanque ensilador de la Figura 4 y desconectada del sistema de distribución de flujo de fluido. Figure 7 shows the compact unit that forms the primary dead fish cutter (without the direct dead fish feed tube) and the wet well grinder pump (without the motor) in a situation where it has been removed from the pond. ensiler of Figure 4 and disconnected from the fluid flow distribution system.
Seguidamente se describe en forma detallada la invención, relacionándola con las figuras. The invention is described in detail below, relating it to the figures.
DESCRIPCION DETALLADA DE LA INVENCION DETAILED DESCRIPTION OF THE INVENTION
De acuerdo al ejemplo de las Figuras 1 a 3, el dispositivo de corte primario de peces muertos (2) para estanques ensiladores (1; ver Figs. 4 a 7) de la invención comprende un cuerpo (2.1) substancialmente cilindrico vertical con una cavidad interior con un mecanismo de corte de peces (no mostrado) en dicha cavidad. El cuerpo del dispositivo tiene una extensión lateral (2.2) y una cámara de admisión de peces muertos (2.2.1) formada en el interior de dicha extensión, estando la cavidad interior del cuerpo abierta a dicha cámara de admisión de peces muertos. La extensión (2.2) del cuerpo del dispositivo está a su vez unida en forma desprendióle a un tubo de alimentación directa de peces muertos (2.3) desde el exterior del estanque. According to the example of Figures 1 to 3, the primary cutting device for dead fish (2) for silage ponds (1; see Figures 4 to 7) of the invention comprises a substantially vertical cylindrical body (2.1) with a cavity interior with a fish cutting mechanism (not shown) in said cavity. The body of the device has a lateral extension (2.2) and a dead fish intake chamber (2.2.1) formed inside said extension, the interior cavity of the body being open to said dead fish intake chamber. The extension (2.2) of the body of the device is in turn attached detachably to a tube for direct feeding of dead fish (2.3) from outside the pond.
Además, el cuerpo del dispositivo tiene una abertura de entrada lateral de fluido (2.1.1) desde el estanque hacia la cavidad interior y una abertura de salida de peces cortados (2.1.2) en su parte superior (o base superior de su forma cilindrica) que es adosable a la succión de una bomba picadora montable encima del dispositivo, dentro del estanque. In addition, the body of the device has a lateral fluid inlet opening (2.1.1) from the pond into the inner cavity and a cut fish outlet opening (2.1.2) in its upper part (or upper base of its shape cylindrical) that is attached to the suction of a grinder pump mountable on top of the device, inside the pond.
El mecanismo de corte de peces se compone de al menos una herramienta de corte rotatoria horizontal que está alojada en la cavidad interior del cuerpo del dispositivo y que rota en torno a un eje vertical (2.4) coincidente con el eje del cuerpo cilindrico. El mecanismo de corte de peces también comprende al menos una placa fija transversal a dicha al menos una herramienta de corte, en que la o las placas fijas transversales están dispuestas verticales en la cavidad y en forma radial al cuerpo cilindrico y en que la o las placas fijas transversales comprenden una o más ranuras paralelas para el paso de correspondientes herramientas de corte de modo de poder limpiar las mismas de trozos de pescado arrastrados sin picar y así evitar que estos trozos de pescado puedan entorpecer o trabar el proceso de reducción de tamaño y corte de peces que realiza el dispositivo. Además, el eje (2.4) de la al menos una herramienta de corte rotatoria está convenientemente configurado para ser acoplado al eje motriz de la bomba picadora (no mostrado) para ser impulsado por el mismo motor de la bomba picadora. En el ejemplo de la invención mostrado en las Figuras 1 a 3 el tubo de alimentación directa de peces muertos (2.3) es un tubo vertical (2.3.1) con una parte superior en forma de embudo (2.3.2) por donde se ingresan los peces muertos y un codo inferior (2.3.3) que está unido a la extensión (2.2) del cuerpo cilindrico del dispositivo y conectado con la cámara de admisión de peces muertos (2.2.1). Para un montaje y desmontaje fácil, la forma de unión entre el tubo de alimentación directa de peces muertos y la extensión del cuerpo del dispositivo es en el ejemplo mostrado del tipo pestaña y acanalado -- marco acanalado (2.2.2) en la extensión del cuerpo inserto en una pestaña rectangular (2.3.4) en el extremo del codo del tubo -- pero podría ser por cualquier otro método apropiado conocido para este mismo propósito. The fish cutting mechanism is composed of at least one horizontal rotary cutting tool that is housed in the interior cavity of the body of the device and that rotates around a vertical axis (2.4) coinciding with the axis of the cylindrical body. The fish cutting mechanism also comprises at least one fixed plate transverse to said at least one cutting tool, in which the fixed transverse plate or plates are arranged vertically in the cavity and radially to the cylindrical body and in which the one or more Fixed transverse plates comprise one or more parallel grooves for the passage of corresponding cutting tools in order to be able to clean them of pieces of fish dragged without mincing and thus avoid that these pieces of fish can hinder or hinder the process of size reduction and fish cutting performed by the device. Furthermore, the shaft (2.4) of the at least one rotary cutting tool is conveniently configured to be coupled to the drive shaft of the chopper pump (not shown) to be driven by the same chopper pump motor. In the example of the invention shown in Figures 1 to 3, the direct feeding tube for dead fish (2.3) is a vertical tube (2.3.1) with a funnel-shaped upper part (2.3.2) through which they enter dead fish and a lower elbow (2.3.3) that is attached to the extension (2.2) of the cylindrical body of the device and connected to the dead fish intake chamber (2.2.1). For easy assembly and disassembly, the way of joining between the direct feeding tube of dead fish and the extension of the device body is in the example shown of the flange and grooved type - grooved frame (2.2.2) in the extension of the device. body inserted into a rectangular flange (2.3.4) at the elbow end of the tube - but it could be by any other suitable method known for the same purpose.
Pasando ahora a las Figuras 4 a 7, el estanque ensilador (1) según un ejemplo preferido de la segunda realización invención incluye un dispositivo de corte primario de peces muertos (2) como el descrito en las líneas precedentes, una bomba picadora de pozo húmedo (3), un sistema de distribución de flujo de fluido (4) accionado desde el exterior y una bomba dosificadora de preservante (5) y respectivo recipiente con preservante (6). Turning now to Figures 4 to 7, the ensiling pond (1) according to a preferred example of the second embodiment of the invention includes a primary cutter for dead fish (2) as described in the preceding lines, a wet well grinder pump (3), a fluid flow distribution system (4) operated from the outside and a preservative metering pump (5) and respective preservative container (6).
En el ejemplo de las figuras el estanque ensilador es un recipiente rígido, preferentemente de acero inoxidable, substancialmente cilindrico, con una tapa (1.1), un fondo (1.2) y una pared lateral (1.3) correspondiente al manto cilindrico. También cuenta con una abertura de alimentación de peces muertos (1.4) en dicha tapa y una descarga (1.5) ubicada en el perímetro del fondo del estanque para vaciar y limpiar el estanque. In the example of the figures, the silage tank is a rigid container, preferably made of stainless steel, substantially cylindrical, with a lid (1.1), a bottom (1.2) and a side wall (1.3) corresponding to the cylindrical mantle. It also has a dead fish feeding opening (1.4) in said lid and a discharge (1.5) located on the perimeter of the pond bottom to empty and clean the pond.
La bomba picadora de pozo húmedo tiene su respectivo motor (3.1) y una carcasa (3.2) con una succión, un impulsor-picador y una descarga, además de un eje motriz que se extiende desdele impulsor-picador hasta el motor de la bomba a través de una columna (3.3) con lubricante que encierra y protege al eje. La bomba picadora de pozo húmedo también tiene una tubería de salida (3.4) conectada a la descarga. The wet well grinder pump has its respective motor (3.1) and a casing (3.2) with a suction, an impeller-chopper and a discharge, as well as a drive shaft that extends from the impeller-chopper to the pump motor at through a column (3.3) with lubricant that encloses and protects the shaft. The wet well grinder pump also has an outlet pipe (3.4) connected to the discharge.
En el ejemplo de las figuras, el motor (3.1) es un motor eléctrico aunque también podría ser un motor hidráulico o de otro tipo apto para instalar y usar en el estanque ensilador. El motor está montado en una base (3.5) fijada a una plataforma (3.6) unida en forma desmontable, por ejemplo, mediante tornillos, sobre un recorte en la tapa del estanque ensilador. La tubería de salida de la bomba picadora de pozo húmedo también tiene su salida (3.7) en dicha plataforma. In the example of the figures, the motor (3.1) is an electric motor although it could also be a hydraulic motor or of another type suitable for installation and use in the silage pond. The motor is mounted on a base (3.5) fixed to a platform (3.6) detachably attached, for example, by screws, to a cutout in the lid of the silage tank. The outlet pipe of the wet well grinder pump also has its outlet (3.7) in said platform.
El dispositivo de corte primario de peces muertos (2) está instalado en forma desmontable en el fondo (1.2) del estanque, por dentro del mismo y con el tubo de alimentación directa de peces muertos (2.3) conectado a la abertura de alimentación de peces muertos (1.4) de la tapa del estanque. La carcasa (3.2) de la bomba picadora de pozo húmedo (3) está a su vez montada sobre el cuerpo (2.1) del dispositivo de corte primario de peces muertos (2) de modo que la abertura de salida del cuerpo del dispositivo está adosada y en conexión directa con la succión de la bomba picadora de pozo húmedo. El eje de giro de las herramientas de corte del dispositivo está acoplado al eje motriz de la bomba, el mecanismo de acoplamiento siendo, como se ve en extremo del eje (2.4), un hilo hembra que recibe un correspondiente hilo macho del eje de la bomba. De este modo el motor impulsa tanto el impulsor de la bomba picadora de pozo húmedo como las herramientas de corte del dispositivo de corte primario de peces muertos. The primary dead fish cutter (2) is removably installed on the bottom (1.2) of the pond, inside the pond and with the direct dead fish feed tube (2.3) connected to the fish feed opening dead (1.4) from the pond lid. The casing (3.2) of the wet well grinder pump (3) is in turn mounted on the body (2.1) of the primary cutter for dead fish (2) so that the outlet opening of the body of the device is attached and in direct connection with the suction of the wet well grinder pump. The axis of rotation of the cutting tools of the device is coupled to the drive shaft of the pump, the coupling mechanism being, as seen at the end of the shaft (2.4), a female thread that receives a corresponding male thread from the shaft of the bomb. In this way the motor drives both the impeller of the wet well grinder pump and the cutting tools of the primary dead fish cutter.
El sistema de distribución de flujo de fluido (4) comprende una tubería múltiple (4.1, 4.2, 4.3) instalada al exterior del estanque ensilador. La tubería múltiple tiene una entrada (4.1) conectada a la tubería de salida (3.4) de la bomba picadora de pozo húmedo, una salida de recirculación (4.2) conectada a unas boquillas agitadoras del fluido (4.5) ubicadas en el interior del estanque, una salida de lubricación (4.3) que desemboca en la entrada de peces muertos del estanque ensilador para así facilitar la alimentación de peces muertos al dispositivo de corte primario de peces muertos y, por último, una salida de trasvasije (4.4) dirigida al estanque de almacenaje de ensilado de pescado (no mostrado) para descargar al mismo el ensilado de pescado producido en el estanque ensilador. Unas válvulas de control (4.6) se ubican en cada una de estas salidas, estando una de ellas orientada estratégicamente hacia la abertura de entrada lateral de fluido (2.1.1). The fluid flow distribution system (4) comprises a multiple pipe (4.1, 4.2, 4.3) installed outside the silage tank. The multiple pipe has an inlet (4.1) connected to the outlet pipe (3.4) of the wet well grinder pump, a recirculation outlet (4.2) connected to fluid agitating nozzles (4.5) located inside the pond, a lubrication outlet (4.3) that empties into the dead fish inlet of the ensiler pond in order to facilitate the feeding of dead fish to the primary cutter for dead fish and, finally, a transfer outlet (4.4) directed to the silage pond. fish silage storage (not shown) to discharge the fish silage produced in the ensiling pond thereto. Control valves (4.6) are located in each of these outlets, one of them being strategically oriented towards the lateral fluid inlet opening (2.1.1).
Dado que la plataforma sobre la cual está fijada la base del motor está unida en forma desmontable a la tapa del estanque, que el dispositivo de corte primario de peces muertos está instalado también en forma desmontable en el fondo del estanque y que la extensión del cuerpo del dispositivo está unida en forma desprendióle al tubo de alimentación directa de peces muertos, el conjunto formado por la bomba picadora de pozo húmedo y el cuerpo del dispositivo de corte primario de peces muertos puede ser extraído como una unidad compacta a través del recorte en la tapa del estanque ensilador, tras previo desmonte del motor de su base, tal como se muestra en la Figura 7. Basta soltar los pernos de la plataforma y se extrae la unidad completa al exterior donde puede ser desarmada con facilidad para efectos de mantenimiento, reparación o traslado. Since the platform on which the motor base is attached is removably attached to the pond cover, the primary dead fish cutter is also removably installed at the bottom of the pond and the body extension The device is detachably attached to the direct dead fish feed tube, the assembly consisting of the wet well grinder pump and the body of the primary dead fish cutter can be pulled out as a compact unit through the cutout in the lid of the silage tank, after previously disassembling the motor from its base, as shown in Figure 7. It is enough to loosen the platform bolts and the complete unit is removed to the outside where it can be easily disassembled for maintenance, repair. or transfer.

Claims

REIVINDICACIONES
1. Un dispositivo de corte primario para peces muertos para estanques ensiladores que están provistos de una bomba picadora con una carcasa con un impulsor- picador, una succión y una descarga, además de un motor y un eje motriz, el dispositivo estando configurado para ser impulsado por el mismo motor de la bomba picadora, caracterizado porque el dispositivo comprende un cuerpo con una cavidad interior abierta a una cámara de admisión de peces muertos formada en una extensión del cuerpo del dispositivo, estando dicha extensión del cuerpo del dispositivo unida a un tubo de alimentación directa de peces muertos desde el exterior del estanque ensilador, en que el cuerpo del dispositivo tiene además una abertura de entrada de fluido desde el estanque ensilador hacia la cavidad interior y una abertura de salida de peces cortados adosable a la succión de la bomba, en que dentro de la cavidad interior está dispuesto un mecanismo de corte de peces compuesto por al menos una herramienta de corte rotatoria alrededor de un eje acoplable al eje motriz de la bomba a través de la abertura de salida de peces cortados y al menos una placa fija dispuesta en forma transversal a dicha herramienta de corte y provista de una o más ranuras paralelas para el paso de las correspondientes herramientas de corte para limpiar éstas de trozos de pescado que hayan sido arrastrados sin cortar. 1. A primary cutter for dead fish for silage ponds which are provided with a mincer pump with a casing with an impeller, a suction and a discharge, in addition to a motor and a driving shaft, the device being configured to be driven by the same motor of the mincer pump, characterized in that the device comprises a body with an inner cavity open to a dead fish intake chamber formed in an extension of the body of the device, said extension of the body of the device being attached to a tube direct feeding of dead fish from the outside of the ensiling pond, in which the body of the device also has a fluid inlet opening from the ensiling pond into the interior cavity and an outlet opening for cut fish attached to the suction of the pump , in which a fish cutting mechanism composed of at least one cutting tool is arranged inside the interior cavity. and rotatable around an axis that can be coupled to the drive shaft of the pump through the cut fish outlet opening and at least one fixed plate arranged transversely to said cutting tool and provided with one or more parallel grooves for the passage of the corresponding cutting tools to clean these of fish pieces that have been dragged without cutting.
2. El dispositivo de la reivindicación 1, caracterizado porque la al menos una herramienta de corte consiste en unas aspas de extremos curvos y puntiagudos y bordes dentados, adaptadas para cortar y desgarrar los peces muertos de 5 Kg o mayor tamaño. 2. The device of claim 1, characterized in that the at least one cutting tool consists of blades with curved and pointed ends and serrated edges, adapted to cut and tear dead fish of 5 kg or greater size.
3. El dispositivo de la reivindicación 3, caracterizado porque cuando el eje motriz de la bomba termina en un hilo macho con una tuerca de término, el eje de giro de la al menos una herramienta de corte está acoplado a dicho eje motriz mediante un hilo hembra que recibe dicho hilo macho del eje de la bomba. 3. The device of claim 3, characterized in that when the drive shaft of the pump ends in a male thread with an end nut, the axis of rotation of the at least one cutting tool is coupled to said drive shaft by means of a thread female that receives said male thread from the pump shaft.
4. El dispositivo de la reivindicación 1, caracterizado porque el tubo de alimentación directa de peces muertos es un tubo vertical con una parte superior en forma de embudo por donde se ingresan los peces muertos y un codo inferior que está unido a la extensión del cuerpo del dispositivo y conectado con la cámara de admisión de peces muertos. The device of claim 1, characterized in that the direct feeding tube for dead fish is a vertical tube with an upper part in the shape of a funnel through which the dead fish are entered and a lower elbow that is attached to the extension of the body. from the device and connected to the dead fish intake chamber.
5. El dispositivo de la reivindicación 4, caracterizado porque la unión entre la extensión del cuerpo del dispositivo y el tubo de alimentación directa de peces muertos es por medio de un marco acanalado en la extensión del cuerpo inserto en una pestaña rectangular en el extremo del codo del tubo. The device of claim 4, characterized in that the connection between the extension of the body of the device and the direct feeding tube of dead fish is by means of a grooved frame in the extension of the body inserted in a rectangular flange at the end of the pipe elbow.
6. El dispositivo de la reivindicación 1, caracterizado porque el cuerpo es de forma cilindrica vertical teniendo la extensión del cuerpo y la abertura de entrada de fluido ubicadas lateralmente en el cuerpo cilindrico y la abertura de salida de peces cortados ubicada en la base superior de la forma cilindrica, en que el eje de rotación de la al menos una herramienta de corte coincide en ubicación con el eje del cilindro y la al menos una placa fija se disponen en forma vertical dentro de la cavidad y radial en el cuerpo cilindrico. The device of claim 1, characterized in that the body is vertical cylindrical in shape having the extension of the body and the fluid inlet opening located laterally in the cylindrical body and the cut fish outlet opening located in the upper base of the cylindrical shape, in which the axis The rotation of the at least one cutting tool coincides in location with the axis of the cylinder and the at least one fixed plate is arranged vertically within the cavity and radially in the cylindrical body.
7. Un estanque ensilador, caracterizado porque incluye: 7. A silage pond, characterized in that it includes:
- un dispositivo de corte primario de peces muertos de acuerdo con la reivindicación 1; - a primary cutter for dead fish according to claim 1;
- una bomba picadora de pozo húmedo, en que la descarga de la bomba picadora de pozo húmedo está unida a una tubería de salida de fluido; - a wet well grinder pump, wherein the discharge of the wet well grinder pump is attached to a fluid outlet pipe;
- un sistema de distribución de flujo de fluido accionado desde el exterior del estanque ensilador; y - a fluid flow distribution system operated from outside the silage tank; and
- una bomba dosificadora de preservante y respectivo recipiente de preservante para producir ensilado de pescado; en que el estanque ensilador tiene una tapa, un fondo y una o más paredes laterales, según su forma; en que el dispositivo de corte primario de peces muertos está montado en el fondo del estanque, por dentro del mismo y debajo de la bomba picadora de pozo húmedo; en que el tubo de alimentación directa de peces muertos del dispositivo de corte primario de peces muertos está conectado a una entrada de peces muertos en la tapa del estanque ensilador; en que la abertura de salida de peces cortados del cuerpo del dispositivo de corte primario de peces muertos está adosada a la succión de la bomba picadora de pozo húmedo y el eje de la al menos una herramienta de corte rotatoria del dispositivo de corte primario de peces muertos está acoplado al eje motriz de la bomba picadora de pozo húmedo a través de dicha abertura de salida de peces cortados para ser impulsada por el mismo motor de la bomba picadora de pozo húmedo; en que el sistema de distribución de flujo de fluido comprende una tubería múltiple instalada al exterior del estanque ensilador; en que la tubería múltiple tiene una entrada conectada a la tubería de salida de la bomba picadora de pozo húmedo, una salida de recirculación conectada a unas boquillas agitadoras de fluido ubicadas en el interior del estanque ensilador, una salida de lubricación que desemboca en la entrada de peces muertos del estanque ensilador para así facilitar la alimentación de peces muertos al dispositivo de corte primario de peces muertos y una salida de trasvasije dirigida a un estanque de almacenaje de ensilado para descargar al mismo el ensilado de pescado producido en el estanque ensilador; y en que la tubería múltiple tiene además unas válvulas de control ubicadas en cada una de las salidas para seleccionar el flujo de fluido hacia agitación y recirculación, lubricación o trasvasije. - a preservative dosing pump and respective preservative container to produce fish silage; in which the silage pond has a lid, a bottom and one or more side walls, depending on its shape; wherein the primary dead fish cutter is mounted at the bottom of the pond, inside the pond, and below the wet well grinder pump; wherein the direct dead fish feed tube of the primary dead fish cutter is connected to a dead fish inlet in the lid of the ensilage pond; wherein the cut fish outlet opening of the body of the primary fish cutter is attached to the suction of the wet well mincer pump and the shaft of the at least one rotary cutter of the primary fish cutter dead is coupled to the driving shaft of the wet well mincer pump through said cut fish outlet opening to be driven by the same motor of the wet well mincer pump; wherein the fluid flow distribution system comprises a manifold installed outside the silage pond; in which the multiple pipe has an inlet connected to the outlet pipe of the wet well grinder pump, a recirculation outlet connected to fluid agitating nozzles located inside the ensiler pond, a lubrication outlet that flows into the inlet of dead fish from the ensiler pond to facilitate the feeding of dead fish to the primary cutter of dead fish and a transfer outlet directed to a silage storage pond to discharge into the same the fish silage produced in the ensiler pond; and in which the multiple pipe also has control valves located in each of the outlets to select the fluid flow towards agitation and recirculation, lubrication or transfer.
8. El estanque ensilador de la reivindicación 7, caracterizado porque el cuerpo del dispositivo de corte primario de peces muertos y el tubo de alimentación directa de peces muertos están desmontablemente unidos entre sí, en que el motor de la bomba picadora de pozo húmedo está montado en una base fijada a una plataforma unida en forma desmontable sobre un recorte en la tapa del estanque ensilador y la tubería de salida de la bomba picadora de pozo húmedo también tiene su salida en dicha plataforma, y en que además el dispositivo de corte primario de peces muertos está desmontablemente unido al fondo del estanque ensilador. The silage pond of claim 7, characterized in that the body of the primary dead fish cutter and the direct dead fish feed tube are removably connected to each other, in which the motor of the wet well grinder pump is mounted on a base fixed to a platform detachably attached to a cut-out in the lid of the silage pond and the outlet pipe of the wet well grinder pump also has its outlet on said platform, and in addition to the primary cut-off device of Dead fish is removably attached to the bottom of the silage pond.
9. El estanque ensilador de la reivindicación 8, caracterizado porque la bomba picadora de pozo húmedo y el cuerpo del dispositivo de corte primario de peces muertos forman un conjunto extraíble como una unidad compacta a través de un recorte en la tapa del estanque ensilador tras previo desmonte del motor de su base. The ensiling pond of claim 8, characterized in that the wet well grinder pump and the body of the primary dead fish cutter form a removable assembly as a compact unit through a cutout in the lid of the ensiling pond after previous remove the motor from its base.
10. El estanque ensilador de la reivindicación 8, caracterizado porque el tubo de alimentación directa de peces muertos tiene una parte superior en forma de embudo y un codo inferior, en que el cuerpo del dispositivo de corte primario de peces muertos y el tubo de alimentación directa de peces muertos están desmontablemente unidos entre sí por un marco acanalado de la extensión del cuerpo inserto en una pestaña rectangular del codo inferior del tubo de alimentación directa de peces muertos. The ensiling pond of claim 8, characterized in that the direct dead fish feed tube has a funnel-shaped upper part and a lower elbow, wherein the body of the primary dead fish cutter and the feed tube Dead fish feed tubes are removably linked together by a ribbed frame of the body extension inserted into a rectangular flange on the lower elbow of the dead fish feed tube.
PCT/CL2020/050049 2020-05-05 2020-05-05 Device for primary cutting of dead fish and ensiling tank WO2021223039A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US634275A (en) * 1899-03-16 1899-10-03 Edward V Schenck Box-flange coupling for sheet-metal pipes.
US2902227A (en) * 1955-02-07 1959-09-01 Higer Harry Machine for cutting or disintegrating matter
JP2001227694A (en) * 2000-02-10 2001-08-24 Sekisui Chem Co Ltd Elbow type piping material and drainage structure of bath unit using the same
CN102197838A (en) * 2011-05-16 2011-09-28 福建海壹食品饮料有限公司 Fish ball forming machine
KR20120002370U (en) * 2010-09-28 2012-04-05 최병한 Multipurpose pulverization machine
CN104489046A (en) * 2014-12-04 2015-04-08 南宁市西真电子科技开发有限公司 Fish cutter
CN110150363A (en) * 2018-02-05 2019-08-23 金华市坤麦科技有限公司 A kind of flesh of fish quick separating equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US634275A (en) * 1899-03-16 1899-10-03 Edward V Schenck Box-flange coupling for sheet-metal pipes.
US2902227A (en) * 1955-02-07 1959-09-01 Higer Harry Machine for cutting or disintegrating matter
JP2001227694A (en) * 2000-02-10 2001-08-24 Sekisui Chem Co Ltd Elbow type piping material and drainage structure of bath unit using the same
KR20120002370U (en) * 2010-09-28 2012-04-05 최병한 Multipurpose pulverization machine
CN102197838A (en) * 2011-05-16 2011-09-28 福建海壹食品饮料有限公司 Fish ball forming machine
CN104489046A (en) * 2014-12-04 2015-04-08 南宁市西真电子科技开发有限公司 Fish cutter
CN110150363A (en) * 2018-02-05 2019-08-23 金华市坤麦科技有限公司 A kind of flesh of fish quick separating equipment

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