WO2021221086A1 - Reinforced acrylic artificial marble and method for producing same - Google Patents

Reinforced acrylic artificial marble and method for producing same Download PDF

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WO2021221086A1
WO2021221086A1 PCT/JP2021/016914 JP2021016914W WO2021221086A1 WO 2021221086 A1 WO2021221086 A1 WO 2021221086A1 JP 2021016914 W JP2021016914 W JP 2021016914W WO 2021221086 A1 WO2021221086 A1 WO 2021221086A1
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group
fine powder
artificial marble
modified
polyrotaxane
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Japanese (ja)
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佑一 柿木
靖 長谷川
佑樹 林
裕也 藤城
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株式会社Asm
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Priority to CN202180031203.5A priority Critical patent/CN115515997A/en
Publication of WO2021221086A1 publication Critical patent/WO2021221086A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/06Acrylates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the present invention relates to reinforced acrylic artificial marble having excellent impact resistance used for, for example, kitchen sink tops and sinks, wash basin tops, wash basins, bathtubs, bathroom counters, etc., and a method for producing the same.
  • inorganic filler fine powder such as aluminum hydroxide fine powder and a curing agent mixed with syrup in which methacrylic resin is dissolved in methyl methacrylate is injected into a mold.
  • a method of heating, pressure and curing is generally performed.
  • the present invention proposes a reinforced acrylic artificial marble having strong impact resistance without adding glass fibers, less entrainment of air bubbles, and good workability, and a method for producing the same.
  • the present invention relates to a reinforced acrylic artificial marble obtained by polymerizing a mixture of polyrotaxane and fine powder of an inorganic filler in a syrup in which a methacrylic resin is dissolved in methyl methacrylate by adding a curing agent.
  • methyl methacrylate is mixed with a methacrylic resin to form a syrup, and a curing agent is added to a mixture of polyrotaxane and fine powder of an inorganic filler. , This is injected into a mold and heated and pressurized to polymerize and cure.
  • polyrotaxane penetrates cyclodextrin, which is a molecule in which linear polyethylene glycol forms a ring, and bulky adamantan, which is a blocking group, is arranged and confined at both ends of the cyclodextrin so that the cyclic molecule does not desorb.
  • cyclodextrin which is a molecule in which linear polyethylene glycol forms a ring
  • bulky adamantan which is a blocking group
  • polyrotaxane exhibits high solubility in syrup in which methyl methacrylate and methacrylic resin are dissolved.
  • polyrotaxane for example, a commercially available one can be used, and it can also be prepared by referring to the method described in International Publication WO2011 / 105532.
  • the blending ratio of the syrup containing polyrotaxane is preferably 0.2 to 10 parts by weight with respect to 100 parts by weight of the syrup. If it is less than 0.2 parts by weight, the improvement in impact resistance is extremely small, and if it exceeds 10 parts by weight, no significant improvement in impact resistance is observed.
  • the inorganic filler fine powder referred to here is a simple substance such as aluminum hydroxide fine powder, silica fine powder, magnesium hydroxide fine powder, gypsum fine powder, glass fine powder, calcium carbonate fine powder, talc fine powder, or a mixture thereof.
  • aluminum hydroxide fine powder, silica fine powder, glass fine powder, calcium carbonate fine powder alone or a mixture thereof are particularly preferable.
  • the blending ratio of the inorganic filler fine powder is preferably 40 to 400 parts by weight with respect to 100 parts by weight of syrup in which a methacrylic resin is dissolved in methyl methacrylate. Outside this range, it is not possible to give an image of the beautiful appearance of natural marble.
  • the curing agent is used in an appropriate amount, for example, 2-2 azobisisobutyronitrile, benzoyl peroxide, diisopropyl peroxy carbonate, di-2-ethylhexyl peroxy carbonate, di n-propyl peroxy dicarbonate, di. At least one of myristyl peroxydicarbonate, bis (4-t-butyldicyclohexyl) peroxycarbonate and the like is used.
  • the dies used are metal, wooden, plastic and other casting dies, press dies, and metal belt-shaped dies.
  • the reinforced acrylic artificial marble according to the present invention is polymerized by adding a curing agent to a mixture of polyrotaxane and fine powder of an inorganic filler in syrup in which a methacrylic resin is dissolved in methyl methacrylate, and is also shown in "Table 1" below. As you can see, it has excellent impact resistance.
  • Example 2 As shown in Table 1 below, 0.65 parts by weight of polyrotaxane was mixed with 100 parts by weight of syrup in which 20 parts by weight of methacrylic resin was dissolved in 100 parts by weight of methyl methacrylate, and 120 parts by weight of aluminum hydroxide fine powder was mixed. 0.5 parts by weight of G2-ethylhexyl peroxycarbonate was mixed with the portion as a curing agent to prepare a compound for artificial marble.
  • Comparative Example 1 As a comparative example, an artificial marble compound of 2.2 parts by weight of glass fiber with respect to 100 parts by weight of the syrup (Comparative Example 1) and an artificial marble compound without addition of glass fiber and polyrotaxane (Comparative Example 2) were also prepared. ..
  • Table 1 also shows the results of DuPont impact strength and Charpy impact strength measured by the following test method.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The present invention provides: a reinforced acrylic artificial marble which exhibits high impact resistance even without the addition of glass fibers, has few entrapped bubbles, and exhibits good workability; and a method for producing same. The present invention is characterized by: adding a polyrotaxane, an inorganic filler fine powder and a curing agent to a syrup obtained by dissolving a methacrylic resin in methyl methacrylate so as to obtain an artificial marble formulation, with the polyrotaxane comprising cyclodextrin, polyethylene glycol and an adamantane blocking group, at least some of the hydroxyl groups in the cyclodextrin being modified by 2-hydroxypropyl groups, the hydroxyl groups in the 2-hydroxypropyl groups being modified by polycaprolactone groups, and some of the polycaprolactone group terminals being modified by methacrylic groups or acrylic groups; and then pouring this formulation into a mold and curing the formulation by means of hot compression molding.

Description

強化アクリル系人造大理石およびその製造法Reinforced acrylic artificial marble and its manufacturing method
 本発明は、例えば台所の流し台のトップやシンク、洗面台のトップ、洗面ボウル、浴槽、浴室のカウンター等に用いられる耐衝撃性に優れた強化アクリル系人造大理石とその製造法に関するものである。 The present invention relates to reinforced acrylic artificial marble having excellent impact resistance used for, for example, kitchen sink tops and sinks, wash basin tops, wash basins, bathtubs, bathroom counters, etc., and a method for producing the same.
 上記のような用途に用いられる人造大理石製品は、例えばメタクリル酸メチルにメタクリル樹脂を溶解したシラップに水酸化アルミニウム微粉体等の無機質フィラー微粉体及び硬化剤を混合した配合物を金型に注入し、加熱加圧硬化させる方法が一般的に行われている。 For artificial marble products used for the above purposes, for example, a mixture of inorganic filler fine powder such as aluminum hydroxide fine powder and a curing agent mixed with syrup in which methacrylic resin is dissolved in methyl methacrylate is injected into a mold. , A method of heating, pressure and curing is generally performed.
 しかしながら、人造大理石製品を得るに当たって、耐衝撃性を高めるために補強材としてガラス繊維を0.1~30重量部を添加することが一般的に行われている。しかし、ガラス繊維を添加することにより混合物の粘度が高くなり、攪拌時に気泡の巻き込み現象が生じ、切削加工性も劣るという欠点があった。 However, in obtaining an artificial marble product, it is common practice to add 0.1 to 30 parts by weight of glass fiber as a reinforcing material in order to enhance impact resistance. However, the addition of glass fiber has a drawback that the viscosity of the mixture is increased, a phenomenon of air bubbles being entrained during stirring occurs, and the machinability is also inferior.
国際公開WO2005/095493号公報International Publication WO2005 / 095493
 本発明は、ガラス繊維を添加せずに耐衝撃性が強く、気泡の巻き込みが少ない、加工性の良い強化アクリル系人造大理石とその製造法を提案するものである。 The present invention proposes a reinforced acrylic artificial marble having strong impact resistance without adding glass fibers, less entrainment of air bubbles, and good workability, and a method for producing the same.
 本発明は、メタクリル酸メチルにメタクリル樹脂を溶解したシラップにポリロタキサン及び無機質フィラー微粉体からなる配合物に硬化剤を添加して重合してなる強化アクリル系人造大理石に関するものである。 The present invention relates to a reinforced acrylic artificial marble obtained by polymerizing a mixture of polyrotaxane and fine powder of an inorganic filler in a syrup in which a methacrylic resin is dissolved in methyl methacrylate by adding a curing agent.
 本発明による強化アクリル系人造大理石の製造方法の一例を述べれば、メタクリル酸メチルにメタクリル樹脂を配合してシラップを作り、これにポリロタキサン及び無機質フィラー微粉体を混合した配合物に硬化剤を添加し、これを金型に注入し、加熱加圧して重合硬化させる。 To describe an example of the method for producing reinforced acrylic artificial marble according to the present invention, methyl methacrylate is mixed with a methacrylic resin to form a syrup, and a curing agent is added to a mixture of polyrotaxane and fine powder of an inorganic filler. , This is injected into a mold and heated and pressurized to polymerize and cure.
 これにより、耐衝撃性が強く、気泡の巻き込みが少ない、加工性の良好な強化アクリル系人造大理石を製造することができる。 This makes it possible to manufacture reinforced acrylic artificial marble with strong impact resistance, less air bubbles entrainment, and good workability.
 ここに、ポリロタキサンとは、直鎖状のポリエチレングリコールが環状をなす分子であるシクロデキストリンを貫通し、その両端に該環状分子が脱離しないように封鎖基である嵩高いアダマンタンを配置して閉じ込めた分子形態であり、シクロデキストリンの水酸基の少なくとも一部が2-ヒドロキシプロピル基によって修飾され、該2-ヒドキシプロピル基の水酸基がポリカプロラクトン基によって修飾され、さらに該ポリカプロラクトン基末端の一部がメタクリル基、又はアクリル基によって修飾される。 Here, polyrotaxane penetrates cyclodextrin, which is a molecule in which linear polyethylene glycol forms a ring, and bulky adamantan, which is a blocking group, is arranged and confined at both ends of the cyclodextrin so that the cyclic molecule does not desorb. In this molecular form, at least a part of the hydroxyl group of cyclodextrin is modified with a 2-hydroxypropyl group, the hydroxyl group of the 2-hydroxypropyl group is modified with a polycaprolactone group, and a part of the terminal of the polycaprolactone group. Is modified with a methacryl group or an acrylic group.
 上記の修飾基により、ポリロタキサンがメタクリル酸メチル及びメタクリル樹脂を溶解したシラップに高い溶解性を示す。上記ポリロタキサンは、例えば、市販されているものを使用することができ、国際公開WO2011/105532公報に記載されている方法を参考に作製することもできる。 Due to the above-mentioned modifying group, polyrotaxane exhibits high solubility in syrup in which methyl methacrylate and methacrylic resin are dissolved. As the polyrotaxane, for example, a commercially available one can be used, and it can also be prepared by referring to the method described in International Publication WO2011 / 105532.
 ポリロタキサンを含有するシラップの配合割合は、前記シラップ100重量部に対し0.2~10重量部が好適である。0.2重量部未満では耐衝撃性の向上が極めて小さく、また10重量部を超えても大きな耐衝撃性の向上は見られない。 The blending ratio of the syrup containing polyrotaxane is preferably 0.2 to 10 parts by weight with respect to 100 parts by weight of the syrup. If it is less than 0.2 parts by weight, the improvement in impact resistance is extremely small, and if it exceeds 10 parts by weight, no significant improvement in impact resistance is observed.
 また、ここでいう無機質フィラー微粉体とは、水酸化アルミニウム微粉体、シリカ微粉体、水酸化マグネシウム微粉体、石膏微粉体、ガラス微粉体、炭酸カルシウム微粉体、タルク微粉体等の単体又はその混合体であるが、特に水酸化アルミニウム微粉体、シリカ微粉体、ガラス微粉体、炭酸カルシウム微粉体の単体又はその混合体が好ましい。 Further, the inorganic filler fine powder referred to here is a simple substance such as aluminum hydroxide fine powder, silica fine powder, magnesium hydroxide fine powder, gypsum fine powder, glass fine powder, calcium carbonate fine powder, talc fine powder, or a mixture thereof. As for the body, aluminum hydroxide fine powder, silica fine powder, glass fine powder, calcium carbonate fine powder alone or a mixture thereof are particularly preferable.
 無機質フィラー微粉体の配合割合は、メタクリル酸メチルにメタクリル樹脂を溶解したシラップ100重量部に対して、40~400重量部が好適である。この範囲外では、天然の大理石の美麗な外観のイメージを呈することはできない。 The blending ratio of the inorganic filler fine powder is preferably 40 to 400 parts by weight with respect to 100 parts by weight of syrup in which a methacrylic resin is dissolved in methyl methacrylate. Outside this range, it is not possible to give an image of the beautiful appearance of natural marble.
 また、硬化剤は、適宜の量を用い、例えば2-2アゾビスイソブチロニトリル、ベンゾイルパーオキサイド、ジイソプロピルパーオキシカーボネート、ジー2-エチルヘキシルパーオキシカーボネート、ジーn-プロピルパーオキシジカーボネート、ジミリスチルパーオキシジカーボネート、ビス(4-t-ブチルジシクロヘキシル)パーオキシカーボネート等のうちの少なくとも1種以上を使用する。
 また、使用される金型は、金属製、木製、プラスチック製等の注型用やプレス用の金型あるいは金属ベルト状の金型である。
Further, the curing agent is used in an appropriate amount, for example, 2-2 azobisisobutyronitrile, benzoyl peroxide, diisopropyl peroxy carbonate, di-2-ethylhexyl peroxy carbonate, di n-propyl peroxy dicarbonate, di. At least one of myristyl peroxydicarbonate, bis (4-t-butyldicyclohexyl) peroxycarbonate and the like is used.
The dies used are metal, wooden, plastic and other casting dies, press dies, and metal belt-shaped dies.
 本発明による強化アクリル系人造大理石は、メタクリル酸メチルにメタクリル樹脂を溶解したシラップにポリロタキサン及び無機質フィラー微粉体からなる配合物に硬化剤を添加して重合してなり、後記「表1」からも分かるように、優れた耐衝撃性を有している。 The reinforced acrylic artificial marble according to the present invention is polymerized by adding a curing agent to a mixture of polyrotaxane and fine powder of an inorganic filler in syrup in which a methacrylic resin is dissolved in methyl methacrylate, and is also shown in "Table 1" below. As you can see, it has excellent impact resistance.
 以下、実施例によって本発明の実施形態を説明する。 Hereinafter, embodiments of the present invention will be described with reference to examples.
(実施例)
 下記の表1に示すように、メタクリル酸メチル100重量部に対しメタクリル樹脂20重量部を溶解させたシラップ100重量部に対し、ポリロタキサン0.65重量部を混合し、水酸化アルミニウム微粉体120重量部と硬化剤としてジー2-エチルヘキシルパーオキシカーボネート0.5重量部を混合して、人造大理石用配合物とした。
(Example)
As shown in Table 1 below, 0.65 parts by weight of polyrotaxane was mixed with 100 parts by weight of syrup in which 20 parts by weight of methacrylic resin was dissolved in 100 parts by weight of methyl methacrylate, and 120 parts by weight of aluminum hydroxide fine powder was mixed. 0.5 parts by weight of G2-ethylhexyl peroxycarbonate was mixed with the portion as a curing agent to prepare a compound for artificial marble.
(比較例)
 比較例として、前記シラップ100重量部に対してガラス繊維2.2重量部の人造大理石配合物(比較例1)、及びガラス繊維、ポリロタキサン添加なしの人造大理石配合物(比較例2)も調製した。
(Comparison example)
As a comparative example, an artificial marble compound of 2.2 parts by weight of glass fiber with respect to 100 parts by weight of the syrup (Comparative Example 1) and an artificial marble compound without addition of glass fiber and polyrotaxane (Comparative Example 2) were also prepared. ..
 下記試験方法により測定したデュポン衝撃強さ、シャルピー衝撃強さの結果を表1に併せて示す。 Table 1 also shows the results of DuPont impact strength and Charpy impact strength measured by the following test method.
 デュポン衝撃試験(JIS K 5400準拠)
 シャルピー衝撃試験(JIS K 7111準拠)
DuPont impact test (JIS K 5400 compliant)
Charpy impact test (JIS K 7111 compliant)
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1の結果から明らかなように、実施例1、実施例2で得られた成形品では、比較例2の成形品に比べてデュポン衝撃強さ、及びシャルピー衝撃強さについて大きな値を示した。 As is clear from the results in Table 1, the molded products obtained in Examples 1 and 2 showed larger values for DuPont impact strength and Charpy impact strength than the molded products of Comparative Example 2. ..
 また、比較例1のガラス繊維を添加した成形品と比べても、同等かそれ以上の結果となった。 In addition, the results were equal to or better than those of the molded product to which the glass fiber of Comparative Example 1 was added.
 よって、本発明では、ガラス繊維を添加せずに耐衝撃性を向上させることができ、気泡の巻き込みが少ない、加工性に優れた強化アクリル人造大理石を得ることができる。 Therefore, in the present invention, it is possible to improve the impact resistance without adding glass fibers, and it is possible to obtain a reinforced acrylic artificial marble having less air bubbles and excellent workability.

Claims (4)

  1.  メタクリル酸メチルにメタクリル樹脂を溶解したシラップにポリロタキサン及び無機質フィラー微粉体及び硬化剤を添加重合してなる強化アクリル系人造大理石であって、上記ポリロタキサンは、シクロデキストリン、ポリエチレングリコール、アダマンタン封鎖基からなり、シクロデキストリンの水酸基の少なくとも一部が2-ヒドロキシプロピル基によって修飾され、該2-ヒドキシプロピル基の水酸基がポリカプロラクトン基によって修飾され、さらに該ポリカプロラクトン基末端の一部がメタクリル基又はアクリル基によって修飾されてなることを特徴とする強化アクリル系人造大理石。 It is a reinforced acrylic artificial marble obtained by adding and polymerizing polyrotaxane, inorganic filler fine powder and a curing agent to syrup in which methacrylic resin is dissolved in methyl methacrylate. The polyrotaxane comprises cyclodextrin, polyethylene glycol and adamantan blocking group. , At least a part of the hydroxyl group of cyclodextrin is modified with a 2-hydroxypropyl group, the hydroxyl group of the 2-hydroxypropyl group is modified with a polycaprolactone group, and a part of the terminal of the polycaprolactone group is a methacryl group or acrylic. Reinforced acrylic artificial marble characterized by being modified by groups.
  2.  メタクリル酸メチル100重量部に対しメタクリル樹脂1~60重量部を溶解したシラップに前記ポリロタキサン0.2~10重量部及び無機質フィラー微粉体40~400重量部を混合した配合物に及び硬化剤を添加し重合してなることを特徴とする請求項1記載の強化アクリル系人造大理石。 A curing agent is added to a mixture of 0.2 to 10 parts by weight of the polyrotaxane and 40 to 400 parts by weight of the inorganic filler fine powder in a syrup prepared by dissolving 1 to 60 parts by weight of a methacrylic resin with 100 parts by weight of methyl methacrylate. The reinforced acrylic artificial marble according to claim 1, wherein the terrazzo is formed by polymerizing.
  3.  前記無機質フィラー微粉体が、水酸化アルミニウム微粉体、シリカ微粉体、ガラス微粉体及び又は炭酸カルシウム微粉体である請求項1又は2記載の強化アクリル系人造大理石。 The reinforced acrylic artificial marble according to claim 1 or 2, wherein the inorganic filler fine powder is aluminum hydroxide fine powder, silica fine powder, glass fine powder, or calcium carbonate fine powder.
  4.  メタクリル酸メチルにメタクリル樹脂を溶解したシラップにポリロタキサン及び無機質フィラー微粉体を混合した配合物に硬化剤を添加重合し、上記ポリロタキサンは、シクロデキストリン、ポリエチレングリコール、アダマンタン封鎖基からなり、シクロデキストリンの水酸基の少なくとも一部が2-ヒドロキシプロピル基によって修飾され、該2-ヒドキシプロピル基の水酸基がポリカプロラクトン基によって修飾され、さらに該ポリカプロラクトン基末端の一部がメタクリル基又はアクリル基によって修飾されてなり、上記添加重合物を金型に注入して加熱加圧することを特徴とする強化アクリル系人造大理石の製造法。 A curing agent was added to a mixture of syrup in which methacrylic resin was dissolved in methyl methacrylate and polyrotaxane and inorganic filler fine powder were mixed and polymerized. At least a part of the polycaprolactone group is modified with a 2-hydroxypropyl group, the hydroxyl group of the 2-hydroxypropyl group is modified with a polycaprolactone group, and a part of the terminal of the polycaprolactone group is modified with a methacryl group or an acrylic group. A method for producing a reinforced acrylic artificial marble, which comprises injecting the above-mentioned additive polymer into a mold and heating and pressurizing it.
PCT/JP2021/016914 2020-04-28 2021-04-28 Reinforced acrylic artificial marble and method for producing same WO2021221086A1 (en)

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