WO2021217992A1 - Multi-laser-head intelligent laser cleaning method and device - Google Patents

Multi-laser-head intelligent laser cleaning method and device Download PDF

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Publication number
WO2021217992A1
WO2021217992A1 PCT/CN2020/114199 CN2020114199W WO2021217992A1 WO 2021217992 A1 WO2021217992 A1 WO 2021217992A1 CN 2020114199 W CN2020114199 W CN 2020114199W WO 2021217992 A1 WO2021217992 A1 WO 2021217992A1
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laser
cleaning
workpiece
cleaned
laser head
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PCT/CN2020/114199
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French (fr)
Chinese (zh)
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马明明
彭凯
杨颖�
李林
陈勇
张月来
杨帆
李泽之
林敏�
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株洲国创轨道科技有限公司
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Publication of WO2021217992A1 publication Critical patent/WO2021217992A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser

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  • the invention relates to the technical field of laser cleaning, in particular to an intelligent laser cleaning method and device for multiple laser heads.
  • Laser cleaning is a new type of green cleaning technology developed in the last two decades.
  • This technology uses high-frequency pulsed lasers to act on the surface of the workpiece to be cleaned, so that the dirt can be separated from the surface of the workpiece by means of gasification, combustion, peeling, etc., and finally achieve Purpose of cleaning.
  • In the laser cleaning process there is no chemical pollution, no noise pollution, and no air pollution, which is a typical green manufacturing technology.
  • Laser cleaning equipment uses high-frequency pulsed fiber laser as the light source, so the equipment is maintenance-free and has no consumables. In terms of the full life cycle of the product, it has high economic benefits.
  • This technology has been used in industrial rust removal, paint removal, and oil removal. application.
  • the laser cleaning device mainly uses a single laser head to focus the laser beam on the surface of the workpiece to be cleaned through an optical system, and then move the laser head to achieve the purpose of cleaning the surface of the workpiece.
  • the cleaning efficiency of the single laser head will become a bottleneck.
  • the cleaning efficiency of a single laser head is only about 1.5 to 2.0 m 2 /h. Therefore, when cleaning large-format or complex-shaped cleaning surfaces, the cleaning efficiency of a single laser head is low and the cleaning quality is poor, which cannot reach the level of industrial production applications.
  • a single laser head is difficult to remove a thick rust layer with a thickness greater than 0.2mm. It requires repeated and multiple scanning of the laser to clean the surface completely, and the cleaning efficiency is greatly reduced.
  • the use of multiple laser heads is an important method to improve the efficiency of laser cleaning.
  • the patent "A large-format laser cleaning device (application number: 201811655475.9)" proposes a four-laser head cleaning device, which improves the efficiency of laser cleaning, but lacks intelligence.
  • To manage each laser head it is difficult to maximize the effect of multiple laser heads. Therefore, how to rationally use multiple laser heads for efficient cleaning, realize intelligent division of cleaning areas, intelligently allocate multiple laser head movement tracks and scanning methods, non-destructive cleaning, and guarantee cleaning quality are currently urgent problems to be solved.
  • the present invention provides an intelligent laser cleaning method and device with multiple laser heads.
  • the multiple laser heads can cooperate with each other to clean the dirt on the surface of the workpiece, which is especially suitable for large-format and complex shapes and structures.
  • the surface of the workpiece can effectively improve the efficiency and quality of laser cleaning.
  • the present invention provides an intelligent laser cleaning method for multiple laser heads, the steps include:
  • S2 Determine the movement track and scanning mode of each laser head according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned;
  • step S4 Collect images of the surface of the workpiece after cleaning in real time, and use image processing algorithms to detect the surface cleaning of the workpiece. If the preset requirements are not met, return to step S3 until the detection results meet the preset requirements.
  • step S1 are: before laser cleaning, the surface of the workpiece to be cleaned is scanned by a three-dimensional scanning mechanism to obtain the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned.
  • the specific steps of the step S2 are: the main control computer receives the three-dimensional shape of the workpiece to be cleaned and the information of the area to be cleaned fed back by the three-dimensional scanning mechanism, and determines the movement trajectory of each laser head, the scanning mode and the cleaning process The deflection angle.
  • the scanning mode of each laser head is cooperative scanning and cleaning.
  • the light beams of the multiple laser heads converge into any one or more of a linear shape, a triangle shape, a "8" shape, and a rectangle shape.
  • the scanning mode of each laser head is independent scanning and cleaning.
  • step S4 are:
  • S41 Collect the color and shape of the surface of the workpiece and the size and position of the residual dirt area through the image monitoring mechanism in real time, analyze it with the image processing algorithm, and determine whether the surface of the workpiece is burnt, if so, adjust the process parameters of the laser, Reduce the power of the laser head and speed up the movement;
  • S42 Determine whether the surface of the workpiece is clean, if not, adjust the process parameters of the laser, increase the power of the laser head and slow down the movement speed, until the detection result meets the preset requirements.
  • the invention also provides an intelligent laser cleaning device with multiple laser heads, and the technical scheme is as follows:
  • It includes a main control computer and multiple laser heads, lasers, optical systems, image monitoring mechanisms, three-dimensional scanning mechanisms, and transfer mechanisms connected to it; each of the laser heads is connected to a separate laser, optical system, and transfer mechanism; The image monitoring mechanism and the three-dimensional scanning mechanism are set on any laser head.
  • the optical system is used to transmit laser light and move the laser spot driven by the transfer mechanism;
  • the image monitoring mechanism is used to collect image information on the surface of the workpiece and send it to The main control computer;
  • the three-dimensional scanning mechanism is driven by the transfer mechanism to scan the three-dimensional shape of the workpiece to be cleaned and the information of the area to be cleaned and send to the main control computer,
  • the main control computer is used to calculate the position information of the cleaning area and trigger the laser
  • the laser head emits laser light to the surface of the workpiece to be cleaned, and the transfer mechanism is controlled to drive the laser head to move along the set movement track.
  • the present invention also includes a gyroscope, the gyroscope is arranged on the laser head, and the gyroscope is connected to the main control computer for recording and feeding back the deflection angle information of the laser head to the main control computer.
  • the number of the laser heads is 2-10.
  • the multi-laser head intelligent laser cleaning method of the present invention first confirms the three-dimensional shape of the workpiece to be cleaned and the required area to be cleaned, and uses multiple laser heads to clean the surface of the workpiece at the same time, automatically planning the movement path and scanning of each laser head In this way, each laser beam can irradiate the entire cleaning area, which realizes the simultaneous cleaning of dirt on any position of the cleaning area, and can remove the dirt on the surface of the workpiece at one time, which simplifies the cleaning process and greatly improves the cleaning efficiency and cleaning quality.
  • the multi-laser head intelligent laser cleaning method of the present invention detects the cleaning quality of the surface of the workpiece to be cleaned in real time, feedbacks in real time, and automatically adjusts the cleaning parameters to achieve cyclic cleaning until the preset requirements are reached, ensuring no damage to the surface of the workpiece, and at the same time saving Cleaning time improves cleaning efficiency.
  • the multi-laser head intelligent laser cleaning device of the present invention is provided with multiple laser heads, and each laser head is independently equipped with a laser, an optical system and a transfer mechanism, and any laser head is also provided with an image monitoring mechanism and Three-dimensional scanning mechanism, driven by the transfer mechanism, multiple laser heads can move above the surface of the workpiece and use the three-dimensional scanning mechanism to scan the shape of the workpiece and the area to be cleaned.
  • the scanning information is received through the main control computer and the data is processed for automatic planning.
  • the movement path and scanning method of multiple laser heads, and the image monitoring mechanism is used to monitor the surface cleaning of the workpiece in real time and feedback information to the main control computer.
  • the main control computer adjusts the process parameters of the laser and adjusts the power of the laser head according to the monitoring results. And the movement speed, realize the cycle cleaning until reaching the preset requirement.
  • Fig. 1 is a schematic diagram of the process of implementing the intelligent laser cleaning method for multiple laser heads of the present invention.
  • FIG. 2 is a schematic diagram of the structure of the intelligent laser cleaning method device with multiple laser heads of the present invention.
  • Fig. 3 is a schematic diagram of a plurality of laser heads of the present invention forming a rectangular light spot.
  • Fig. 4 is a schematic diagram of a "figure-eight" spot formed by multiple laser heads of the present invention.
  • Fig. 5 is a schematic diagram of independent cleaning of multiple laser heads of the present invention.
  • Fig. 6 is a schematic diagram of another rectangular spot formed by multiple laser heads of the present invention.
  • Main control computer 2. Laser; 3. Optical system; 4. Image monitoring mechanism; 5. Three-dimensional scanning mechanism; 6. Transfer mechanism; 7. Gyroscope.
  • the present invention discloses an intelligent laser cleaning method for multiple laser heads, the steps include:
  • S2 Determine the movement track and scanning mode of each laser head according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned;
  • step S4 Collect images of the surface of the workpiece after cleaning in real time, and use image processing algorithms to detect the surface cleaning of the workpiece. If the preset requirements are not met, return to step S3 until the detection results meet the preset requirements.
  • the multi-laser head intelligent laser cleaning method of the present invention first confirms the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned, uses multiple laser heads to clean the surface of the workpiece to be cleaned at the same time, and automatically plans the movement path and scanning mode of each laser head, so that Each laser beam can irradiate the entire cleaning area, achieving simultaneous cleaning of multiple laser heads of dirt at any position in the cleaning area, which can remove dirt on the surface of the workpiece at one time, simplifying the cleaning process, and greatly improving the cleaning efficiency and Cleaning quality: by real-time detection of the cleaning quality of the surface of the workpiece to be cleaned, real-time feedback and automatic adjustment of the process parameters of the laser 2 to achieve cyclic cleaning until the preset requirements are reached, ensuring no damage to the surface of the workpiece, while saving cleaning time and improving cleaning efficiency.
  • step S1 are: before laser cleaning, the surface of the workpiece to be cleaned is scanned by the three-dimensional scanning mechanism 5 to obtain the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned.
  • the three-dimensional scanning mechanism 5 to scan the surface of the workpiece to be cleaned before cleaning, the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned can be obtained, which is especially suitable for cleaning the surface of the workpiece with complex shape and structure.
  • the cleaning area is not limited, and the cleaning efficiency is High and good cleaning quality.
  • step S2 the specific steps of step S2 are: the main control computer 1 receives the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned fed back by the three-dimensional scanning mechanism 5, and determines the movement trajectory, scanning mode, and deflection of each laser head during the cleaning process. angle. Further, in a preferred embodiment, the scanning modes of multiple laser heads can be divided into two types.
  • One is the coordinated scanning and cleaning of multiple laser heads, that is, the spots of multiple laser beams converge into a line, triangle, "8" shape, rectangle, or Other arbitrary shapes, and the light spot array moves in a certain direction for cleaning, which is mainly used in large-format laser cleaning; the other is independent scanning and cleaning of each laser head, that is, each laser head is responsible for a region, which is mainly used for complex shapes. Laser cleaning.
  • the present invention uses multiple laser heads to work at the same time, it can meet the cleaning needs of different shapes of workpiece surfaces, and the scanning mode of multiple laser heads can be adjusted according to actual needs, and different methods such as collaborative cleaning or separate cleaning can be selected.
  • the diversity of scanning methods makes the scope of application wider. Compared with a single laser head, its cleaning efficiency is higher, and there are more types of workpieces that can be cleaned.
  • step S4 are:
  • S41 Collect the color and shape of the surface of the workpiece and the size and position of the residual dirt area through the image monitoring mechanism 4 in real time, analyze it with the image processing algorithm, and determine whether the workpiece surface is burnt, if so, adjust the laser 2 process Parameters, reduce the power of the laser head and speed up the movement;
  • S42 Determine whether the surface of the workpiece is clean, if not, adjust the process parameters of the laser 2, increase the power of the laser head and slow down the movement speed, until the detection result meets the preset requirements.
  • the cleaning quality of the surface of the workpiece to be cleaned can be detected in real time, and the process parameters of the laser 2 can be fed back and automatically adjusted to achieve cyclic cleaning until the preset requirements are met. At the same time, it can also detect whether the surface of the workpiece is burnt and automatically Adjust the process parameters of the laser 2 to ensure no damage to the surface of the workpiece, while saving cleaning time and improving cleaning efficiency.
  • the present invention also provides an intelligent laser cleaning device with multiple laser heads, including a main control computer 1 and multiple laser heads connected to it, a laser 2, an optical system 3, an image monitoring mechanism 4, and three-dimensional scanning.
  • the laser is driven by the transfer mechanism 6 to move the laser spot;
  • the image monitoring mechanism 4 is used to collect image information on the surface of the workpiece and send it to the main control computer 1;
  • the three-dimensional scanning mechanism 5 is driven by the transfer mechanism 6 to scan the three-dimensional image of the workpiece to be cleaned
  • the information of the shape and the area to be cleaned is sent to the main control computer 1.
  • the main control computer 1 is used to calculate the position information of the cleaning area and trigger the laser 2 to make the laser head emit laser to the surface of the workpiece to be cleaned, and control the transfer mechanism 6 to drive the laser head edge
  • the multi-laser head intelligent laser cleaning method device of the present invention is provided with multiple laser heads, and each laser head is independently equipped with a laser 2, an optical system 3, and a transfer mechanism 6, and any laser head is also provided with image monitoring Mechanism 4 and 3D scanning mechanism 5. Driven by the transfer mechanism 6, multiple laser heads can move above the surface of the workpiece and use the 3D scanning mechanism 5 to scan the shape of the workpiece and the area to be cleaned, and receive scanning information through the main control computer 1.
  • the number of laser heads is 2 or more, preferably 2-10.
  • the specific number can be selected according to the area of the cleaning area and the shape of the workpiece to be cleaned.
  • the transfer mechanism 6 adopts a mechanical arm structure. In other embodiments, the transfer mechanism 6 may be a gantry structure or other similar mechanisms.
  • a gyroscope 7 is also included.
  • the gyroscope 7 is arranged on the laser head, and the gyroscope 7 is connected to the main control computer 1 for recording and feeding back the deflection angle of the laser head.
  • the angle of the laser head can be fed back in real time, and the deflection angle of the laser head can be recorded and fed back to the main control computer 1.
  • the main control computer 1 adjusts the deflection angle of the laser head to ensure that the laser head is always perpendicular to the cleaning surface. Irradiating on the cleaning surface can maintain the high efficiency of laser cleaning.
  • the present invention also provides four specific application scenarios of the intelligent laser cleaning method for multiple laser heads, which are specifically as follows:
  • the dirt is mainly the aging paint layer
  • the cleaning area is 40-50m 2
  • the surface to be cleaned is an irregular and complex shape, which is difficult to clean by conventional laser cleaning methods
  • laser head The number is set to 4, and each laser head is moved by the transfer mechanism 6.
  • the specific steps of the cleaning method are as follows:
  • Step 1 Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the cleaning surface of the workpiece to obtain the three-dimensional shape of the ship's steel plate and the information of the area to be cleaned;
  • Step 2 The laser head forms the spot shape to a rectangle (as shown in Figure 3), the laser 2 parameters are set as follows: frequency is 10KHZ, average power is 850w, scanning speed is 1900mm/s, main control computer 1 performs data on the area to be cleaned Processing, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
  • Step 3 Multiple laser heads clean the area to be cleaned on the surface of the workpiece
  • Step 4 During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
  • the total cleaning time is 8 hours.
  • the object to be cleaned is mainly paint
  • the cleaning area is 0.68m 2
  • the surface to be cleaned is the regular shape of the shaft. It is difficult to meet the high cleaning efficiency and high cleaning efficiency in the conventional laser cleaning scheme.
  • the technical requirements of not damaging the substrate the number of laser heads is set to 5, each laser head is driven by the transfer mechanism 6 to move, the specific steps of the cleaning method are:
  • Step 1 Because of the special shape of shaft parts, before laser cleaning, the workpiece is rotated by tool clamping and motor without moving the laser head.
  • the three-dimensional scanning mechanism 5 scans the rotating workpiece to obtain the three-dimensional image of the locomotive axle. Information about the shape and area to be cleaned;
  • Step 2 Set the laser head to form the spot shape as "8" (as shown in Figure 4), and set the laser 2 parameters as: frequency 11kHZ, average power 950W, scanning speed 2200mm/s; main control computer 1 is to be cleaned Perform data processing in the area, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
  • Step 3 Multiple laser heads clean the area to be cleaned on the surface of the workpiece
  • Step 4 During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
  • the total cleaning time is 6 minutes.
  • the dirt is mainly oil stains and rust.
  • the cleaning area is about 3 ⁇ 5m 2 , and the surface to be cleaned is irregular and complicated. It is difficult to clean by conventional laser cleaning methods.
  • the number of laser heads is set to 3, and each laser head is moved by the transfer mechanism 6. The specific steps of the cleaning method are:
  • Step 1 Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the surface of the locomotive bogie to be cleaned to obtain the three-dimensional shape of the locomotive bogie and the information of the area to be cleaned;
  • Step 2 Each laser head cleans one of the areas, that is, each area is cleaned with a single laser spot (as shown in Figure 5).
  • the laser 2 parameters are set as follows: frequency is 15kHZ, average power is 900W, and scanning speed is 2000mm/ s, the main control computer 1 performs data processing on the area to be cleaned, and then plans the scanning mode and movement path of the laser head to ensure that the laser head is always irradiated vertically on the cleaning surface during the cleaning process;
  • Step 3 Multiple laser heads clean the area to be cleaned on the surface of the workpiece
  • Step 4 During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
  • the total cleaning time is about 30 minutes.
  • the dirt is mainly paint.
  • the cleaning area is about 50-80m 2.
  • the cleaning area is relatively large. It is difficult to use conventional laser cleaning methods.
  • the number of laser heads is set to 6. The laser head is driven by the transfer mechanism 6 to move, and the specific steps of the cleaning method are as follows.
  • Step 1 Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the surface to be cleaned of the middle section of the aircraft to obtain the three-dimensional shape of the middle section of the aircraft and the information of the area to be cleaned;
  • Step 2 Set the laser head to form the spot shape as a rectangle (as shown in Figure 6), the laser 2 parameters are set as: frequency is 10kHz, average power is 850W, scanning speed is 2000mm/s, main control computer 1 performs data on the surface to be cleaned Processing, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
  • Step 3 Multiple laser heads clean the area to be cleaned on the surface of the workpiece
  • Step 4 During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
  • the above-mentioned method is used to carry out laser cleaning of the dirt on the mid-section of the fuselage skin of the aircraft, and the cleaning time is about 7 hours.

Abstract

Disclosed is a multi-laser-head intelligent laser cleaning method, comprising steps: S1, obtain a three-dimensional shape of a workpiece to be cleaned and determine an area to be cleaned; S2, determine motion trajectories and scanning modes of laser heads according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned; S3, select technological parameters of the laser heads, the laser heads move along the motion trajectories and emit laser to clean the surface of the workpiece; and S4, acquire an image of the surface of the cleaned workpiece in real time, detect a cleaning condition of the surface of the workpiece by using an image processing algorithm, and if a preset requirement is not satisfied, return to step S3 till the detection result satisfies the preset requirement. The present invention can achieve cleaning dirt on the surface of the workpiece by means of coordination of multiple laser heads, is particularly suitable for a surface to be cleaned which has a large breadth and a complex shape and structure, and has advantages of high cleaning efficiency, good cleaning quality, etc..

Description

一种多激光头智能化激光清洗方法及装置Intelligent laser cleaning method and device for multiple laser heads 【技术领域】【Technical Field】
本发明涉及激光清洗技术领域,尤其涉及一种多激光头智能化激光清洗方法及装置。The invention relates to the technical field of laser cleaning, in particular to an intelligent laser cleaning method and device for multiple laser heads.
【背景技术】【Background technique】
激光清洗是最近二十年发展起来的一项新型绿色清洗技术,该技术以高频脉冲激光作用在待清洗工件的表面,使污物以气化、燃烧、剥离等方式脱离工件表面,最终达到清洗的目的。在激光清洗过程中,无化学污染、无噪声污染、无空气污染,属于一种典型的绿色制造技术。激光清洗设备采用高频脉冲光纤激光器作为光源,因此设备免维护、无耗材,从产品的全寿命周期来讲,经济效益高,该技术已在工业除锈、除漆和除油污等方面得到了应用。Laser cleaning is a new type of green cleaning technology developed in the last two decades. This technology uses high-frequency pulsed lasers to act on the surface of the workpiece to be cleaned, so that the dirt can be separated from the surface of the workpiece by means of gasification, combustion, peeling, etc., and finally achieve Purpose of cleaning. In the laser cleaning process, there is no chemical pollution, no noise pollution, and no air pollution, which is a typical green manufacturing technology. Laser cleaning equipment uses high-frequency pulsed fiber laser as the light source, so the equipment is maintenance-free and has no consumables. In terms of the full life cycle of the product, it has high economic benefits. This technology has been used in industrial rust removal, paint removal, and oil removal. application.
目前,激光清洗装置主要采用单激光头,通过光学系统将激光束聚焦到待清洗工件的表面,然后通过激光头的移动,达到清洗工件表面的目的。然而,由于单激光头的功率与单激光头扫描速度的限制,单激光头的清洗效率会出现瓶颈。比如:1000W的脉冲激光器清洗厚度为160微米的油漆时,清洗效率仅约为1.5~2.0m 2/h。因此,在针对大幅面或形状复杂的清洗面进行清洗时,单激光头清洗的效率偏低、清洗质量较差,无法达到工业级生产应用的水平。除此之外,单激光头在清洗厚度大于0.2mm的较厚锈层,难以一次性去除,需要激光反复、多次扫描清洗面才能完全清洗干净,清洗效率大大降低。 At present, the laser cleaning device mainly uses a single laser head to focus the laser beam on the surface of the workpiece to be cleaned through an optical system, and then move the laser head to achieve the purpose of cleaning the surface of the workpiece. However, due to the limitation of the power of the single laser head and the scanning speed of the single laser head, the cleaning efficiency of the single laser head will become a bottleneck. For example, when a 1000W pulsed laser cleans paint with a thickness of 160 microns, the cleaning efficiency is only about 1.5 to 2.0 m 2 /h. Therefore, when cleaning large-format or complex-shaped cleaning surfaces, the cleaning efficiency of a single laser head is low and the cleaning quality is poor, which cannot reach the level of industrial production applications. In addition, a single laser head is difficult to remove a thick rust layer with a thickness greater than 0.2mm. It requires repeated and multiple scanning of the laser to clean the surface completely, and the cleaning efficiency is greatly reduced.
目前,使用多激光头是提升激光清洗效率的重要方法,如专利“一种大幅面激光清洗装置(申请号:201811655475.9)”提出一种四激光头清洗装置,提升了激光清洗效率,但缺乏智能管理各个激光头,难以最大程度发挥多个激光头的作用。因此,如何合理利用多激光头进行高效清洗,实现智能划分清洗区域、智能分配多激光头运动轨迹及扫描方式、无损化清洗、保障清洗质量,是当前亟待解决的难题。At present, the use of multiple laser heads is an important method to improve the efficiency of laser cleaning. For example, the patent "A large-format laser cleaning device (application number: 201811655475.9)" proposes a four-laser head cleaning device, which improves the efficiency of laser cleaning, but lacks intelligence. To manage each laser head, it is difficult to maximize the effect of multiple laser heads. Therefore, how to rationally use multiple laser heads for efficient cleaning, realize intelligent division of cleaning areas, intelligently allocate multiple laser head movement tracks and scanning methods, non-destructive cleaning, and guarantee cleaning quality are currently urgent problems to be solved.
【发明内容】[Summary of the invention]
针对现有技术存在的技术问题,本发明提供一种多激光头智能化激光清洗方法及装置,多个激光头之间可相互配合清洗工件表面的污物,特别适用于大幅面和形状结构复杂的工件表面,能有效提升激光清洗效率和清洗质量。In view of the technical problems existing in the prior art, the present invention provides an intelligent laser cleaning method and device with multiple laser heads. The multiple laser heads can cooperate with each other to clean the dirt on the surface of the workpiece, which is especially suitable for large-format and complex shapes and structures. The surface of the workpiece can effectively improve the efficiency and quality of laser cleaning.
为解决上述技术问题,本发明提供了一种多激光头智能化激光清洗方法,步骤包括:In order to solve the above technical problems, the present invention provides an intelligent laser cleaning method for multiple laser heads, the steps include:
S1:获取待清洗工件的三维形状并确定待清洗区域;S1: Obtain the three-dimensional shape of the workpiece to be cleaned and determine the area to be cleaned;
S2:根据待清洗工件的三维形状及待清洗区域确定各个激光头的运动轨迹及扫描方式;S2: Determine the movement track and scanning mode of each laser head according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned;
S3:选择各个激光头的工艺参数,各个激光头沿运动轨迹运动并发出激光清洗工件表面;S3: Select the process parameters of each laser head, and each laser head moves along the motion track and emits laser to clean the surface of the workpiece;
S4:实时采集清洗后工件表面的图像,利用图像处理算法对工件表面清洗情况进行检测,如果不满足预设要求,则返回步骤S3,直至检测结果满足预设要求。S4: Collect images of the surface of the workpiece after cleaning in real time, and use image processing algorithms to detect the surface cleaning of the workpiece. If the preset requirements are not met, return to step S3 until the detection results meet the preset requirements.
作为本发明的进一步改进:所述步骤S1的具体步骤为:激光清洗前,通过三维扫描机构对待清洗工件的表面进行扫描,获取待清洗工件的三维形状及待清洗区域。As a further improvement of the present invention, the specific steps of step S1 are: before laser cleaning, the surface of the workpiece to be cleaned is scanned by a three-dimensional scanning mechanism to obtain the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned.
作为本发明的进一步改进:所述步骤S2的具体步骤为:主控计算机接收三维扫描机构反馈的待清洗工件的三维形状及待清洗区域信息,确定各个激光头运动轨迹、扫描方式及清洗过程中的偏转角度。As a further improvement of the present invention: the specific steps of the step S2 are: the main control computer receives the three-dimensional shape of the workpiece to be cleaned and the information of the area to be cleaned fed back by the three-dimensional scanning mechanism, and determines the movement trajectory of each laser head, the scanning mode and the cleaning process The deflection angle.
作为本发明的进一步改进:所述各个激光头的扫描方式为协同扫描清洗。As a further improvement of the present invention: the scanning mode of each laser head is cooperative scanning and cleaning.
作为本发明的进一步改进:所述多个激光头的光束汇聚成线形、三角形、“8”字形、矩形中的任意一种或多种。As a further improvement of the present invention, the light beams of the multiple laser heads converge into any one or more of a linear shape, a triangle shape, a "8" shape, and a rectangle shape.
作为本发明的进一步改进:所述各个激光头的扫描方式为独立扫描清洗。As a further improvement of the present invention: the scanning mode of each laser head is independent scanning and cleaning.
作为本发明的进一步改进:所述步骤S4的具体步骤为:As a further improvement of the present invention: the specific steps of step S4 are:
S41:通过图像监测机构实时采集清洗后工件表面的颜色、形状以及残留污物区域的大小与位置,利用图像处理算法进行分析,判断工件表面是否有烧损,如有,调整激光器的工艺参数,降低激光头的功率并加快运动速度;S41: Collect the color and shape of the surface of the workpiece and the size and position of the residual dirt area through the image monitoring mechanism in real time, analyze it with the image processing algorithm, and determine whether the surface of the workpiece is burnt, if so, adjust the process parameters of the laser, Reduce the power of the laser head and speed up the movement;
S42:判断工件表面是否清洗干净,如否,调整激光器的工艺参数,调高激光头的功率并减缓运动速度,直至检测结果满足预设要求。S42: Determine whether the surface of the workpiece is clean, if not, adjust the process parameters of the laser, increase the power of the laser head and slow down the movement speed, until the detection result meets the preset requirements.
本发明还提供了一种多激光头智能化激光清洗装置,技术方案为:The invention also provides an intelligent laser cleaning device with multiple laser heads, and the technical scheme is as follows:
包括主控计算机以及与其连接的多个激光头、激光器、光学系统、图像监测机构、三维扫描机构、转移机构;所述每个激光头分别与单独的激光器、光学系统和转移机构相连;所述图像监测机构和三维扫描机构设置在任意一个激光头上,所述光学系统用于传输激光并在转移机构带动下使激光光斑移动;所述图像监测机构用于采集工件表面的图像信息并发送至主控计算机;所述三维扫描机构在转移机构的带动下扫描待清洗工件的三维形状及待清洗区域信息并发送至主控计算机,所述主控计算机用于计算清洗区域的位置信息并触发激光器使激光头发射激光至待清洗工件表面,并控制转移机构带动激光头沿设定的运动轨迹移动。It includes a main control computer and multiple laser heads, lasers, optical systems, image monitoring mechanisms, three-dimensional scanning mechanisms, and transfer mechanisms connected to it; each of the laser heads is connected to a separate laser, optical system, and transfer mechanism; The image monitoring mechanism and the three-dimensional scanning mechanism are set on any laser head. The optical system is used to transmit laser light and move the laser spot driven by the transfer mechanism; the image monitoring mechanism is used to collect image information on the surface of the workpiece and send it to The main control computer; the three-dimensional scanning mechanism is driven by the transfer mechanism to scan the three-dimensional shape of the workpiece to be cleaned and the information of the area to be cleaned and send to the main control computer, the main control computer is used to calculate the position information of the cleaning area and trigger the laser The laser head emits laser light to the surface of the workpiece to be cleaned, and the transfer mechanism is controlled to drive the laser head to move along the set movement track.
作为本发明的进一步改进:还包括陀螺仪,所述陀螺仪设置在所述激光头上,所述陀 螺仪与主控计算机连接,用于记录并反馈激光头的偏转角度信息至主控计算机。As a further improvement of the present invention, it also includes a gyroscope, the gyroscope is arranged on the laser head, and the gyroscope is connected to the main control computer for recording and feeding back the deflection angle information of the laser head to the main control computer.
作为本发明的进一步改进:所述激光头的数量为2~10个。As a further improvement of the present invention: the number of the laser heads is 2-10.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
1、本发明多激光头智能化激光清洗方法,通过先确认待清洗工件的三维形状及所需的待清洗区域,采用多个激光头同时清洗工件表面,自动规划各个激光头的运动路径及扫描方式,使得每条激光束均能辐照整个清洗区域,实现了清洗区域任意位置上污物的同时清洗,可一次清除工件表面的污物,简化了清洗流程,极大地提高了清洗效率和清洗质量。1. The multi-laser head intelligent laser cleaning method of the present invention first confirms the three-dimensional shape of the workpiece to be cleaned and the required area to be cleaned, and uses multiple laser heads to clean the surface of the workpiece at the same time, automatically planning the movement path and scanning of each laser head In this way, each laser beam can irradiate the entire cleaning area, which realizes the simultaneous cleaning of dirt on any position of the cleaning area, and can remove the dirt on the surface of the workpiece at one time, which simplifies the cleaning process and greatly improves the cleaning efficiency and cleaning quality.
2、本发明多激光头智能化激光清洗方法,通过实时检测待清洗工件表面的清洗质量,实时反馈、自动调整清洗参数实现循环清洗直至达到预设要求,确保对工件表面无损伤,同时能节约清洗时间,提升清洗效率。2. The multi-laser head intelligent laser cleaning method of the present invention detects the cleaning quality of the surface of the workpiece to be cleaned in real time, feedbacks in real time, and automatically adjusts the cleaning parameters to achieve cyclic cleaning until the preset requirements are reached, ensuring no damage to the surface of the workpiece, and at the same time saving Cleaning time improves cleaning efficiency.
3、本发明多激光头智能化激光清洗装置,设置有多个激光头,且每个激光头独立配套有激光器、光学系统和转移机构,且在任意一个激光头上还设有图像监测机构和三维扫描机构,在转移机构的带动下多个激光头能在工件表面上方进行移动并利用三维扫描机构对工件形状及待清洗区域进行扫描,通过主控计算机接收扫描信息并进行数据处理,自动规划多个激光头的运动路径及扫描方式,并利用图像监测机构对工件表面清洗情况进行实时监测并反馈信息至主控计算机,主控计算机根据监测结果适时调整激光器的工艺参数,调整激光头的功率及运动速度,实现循环清洗直至达到预设要求。3. The multi-laser head intelligent laser cleaning device of the present invention is provided with multiple laser heads, and each laser head is independently equipped with a laser, an optical system and a transfer mechanism, and any laser head is also provided with an image monitoring mechanism and Three-dimensional scanning mechanism, driven by the transfer mechanism, multiple laser heads can move above the surface of the workpiece and use the three-dimensional scanning mechanism to scan the shape of the workpiece and the area to be cleaned. The scanning information is received through the main control computer and the data is processed for automatic planning. The movement path and scanning method of multiple laser heads, and the image monitoring mechanism is used to monitor the surface cleaning of the workpiece in real time and feedback information to the main control computer. The main control computer adjusts the process parameters of the laser and adjusts the power of the laser head according to the monitoring results. And the movement speed, realize the cycle cleaning until reaching the preset requirement.
【附图说明】【Explanation of the drawings】
图1为本发明多激光头智能化激光清洗方法实现的流程示意图。Fig. 1 is a schematic diagram of the process of implementing the intelligent laser cleaning method for multiple laser heads of the present invention.
图2为本发明的多激光头智能化激光清洗方法装置的结构示意图。2 is a schematic diagram of the structure of the intelligent laser cleaning method device with multiple laser heads of the present invention.
图3为本发明的多个激光头形成矩形光斑的示意图。Fig. 3 is a schematic diagram of a plurality of laser heads of the present invention forming a rectangular light spot.
图4为本发明的多个激光头形成“8字形”光斑的示意图。Fig. 4 is a schematic diagram of a "figure-eight" spot formed by multiple laser heads of the present invention.
图5为本发明的多个激光头独立清洗的示意图。Fig. 5 is a schematic diagram of independent cleaning of multiple laser heads of the present invention.
图6为本发明的多个激光头形成另一种矩形光斑的示意图。Fig. 6 is a schematic diagram of another rectangular spot formed by multiple laser heads of the present invention.
图例说明:illustration:
1、主控计算机;2、激光器;3、光学系统;4、图像监测机构;5、三维扫描机构;6、转移机构;7、陀螺仪。1. Main control computer; 2. Laser; 3. Optical system; 4. Image monitoring mechanism; 5. Three-dimensional scanning mechanism; 6. Transfer mechanism; 7. Gyroscope.
【具体实施方式】【Detailed ways】
以下将结合说明书附图和具体实施例对本发明做进一步详细说明。Hereinafter, the present invention will be further described in detail with reference to the drawings and specific embodiments of the specification.
如图1所示,本发明公开了一种多激光头智能化激光清洗方法,步骤包括:As shown in Figure 1, the present invention discloses an intelligent laser cleaning method for multiple laser heads, the steps include:
S1:获取待清洗工件的三维形状并确定待清洗区域;S1: Obtain the three-dimensional shape of the workpiece to be cleaned and determine the area to be cleaned;
S2:根据待清洗工件的三维形状及待清洗区域确定各个激光头的运动轨迹及扫描方式;S2: Determine the movement track and scanning mode of each laser head according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned;
S3:选择各个激光头的工艺参数,各个激光头沿运动轨迹运动并发出激光清洗工件表面;S3: Select the process parameters of each laser head, and each laser head moves along the motion track and emits laser to clean the surface of the workpiece;
S4:实时采集清洗后工件表面的图像,利用图像处理算法对工件表面清洗情况进行检测,如果不满足预设要求,则返回步骤S3,直至检测结果满足预设要求。S4: Collect images of the surface of the workpiece after cleaning in real time, and use image processing algorithms to detect the surface cleaning of the workpiece. If the preset requirements are not met, return to step S3 until the detection results meet the preset requirements.
本发明多激光头智能化激光清洗方法,通过先确认待清洗工件的三维形状及待清洗区域,采用多个激光头同时清洗待清洗工件表面,自动规划各个激光头的运动路径及扫描方式,使得每条激光束均能辐照整个清洗区域,实现了清洗区域任意位置上的污物的多激光头同时清洗,可一次清除工件表面的污物,简化了清洗流程,极大地提高了清洗效率和清洗质量;通过实时检测待清洗工件表面的清洗质量,实时反馈、自动调整激光器2的工艺参数实现循环清洗直至达到预设要求,确保对工件表面无损伤,同时能节约清洗时间,提升清洗效率。The multi-laser head intelligent laser cleaning method of the present invention first confirms the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned, uses multiple laser heads to clean the surface of the workpiece to be cleaned at the same time, and automatically plans the movement path and scanning mode of each laser head, so that Each laser beam can irradiate the entire cleaning area, achieving simultaneous cleaning of multiple laser heads of dirt at any position in the cleaning area, which can remove dirt on the surface of the workpiece at one time, simplifying the cleaning process, and greatly improving the cleaning efficiency and Cleaning quality: by real-time detection of the cleaning quality of the surface of the workpiece to be cleaned, real-time feedback and automatic adjustment of the process parameters of the laser 2 to achieve cyclic cleaning until the preset requirements are reached, ensuring no damage to the surface of the workpiece, while saving cleaning time and improving cleaning efficiency.
本实施例中,步骤S1的具体步骤为:激光清洗前,通过三维扫描机构5对待清洗工件的表面进行扫描,获取待清洗工件的三维形状及待清洗区域。通过在清洗前利用三维扫描机构5对待清洗工件的表面进行扫描,能获知待清洗工件的三维形状及待清洗区域,特别适用于形状结构复杂的工件表面的清洗,清洗区域不受限,清洗效率高,清洗质量好。In this embodiment, the specific steps of step S1 are: before laser cleaning, the surface of the workpiece to be cleaned is scanned by the three-dimensional scanning mechanism 5 to obtain the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned. By using the three-dimensional scanning mechanism 5 to scan the surface of the workpiece to be cleaned before cleaning, the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned can be obtained, which is especially suitable for cleaning the surface of the workpiece with complex shape and structure. The cleaning area is not limited, and the cleaning efficiency is High and good cleaning quality.
本实施例中,步骤S2的具体步骤为:主控计算机1接收三维扫描机构5反馈的待清洗工件的三维形状及待清洗区域,确定各个激光头的运动轨迹、扫描方式及清洗过程中的偏转角度。进一步的,在优选实施例中,多个激光头的扫描方式可分为两种,一种为多激光头协同扫描清洗,即多激光束斑点汇聚成线形、三角形、“8”字形、矩形或其他任意形状,并且光斑点阵朝某一方向移动进行清洗,主要应用于大幅面激光清洗;另一种为各个激光头独立扫描清洗,即每个激光头负责一片区域,主要应用于复杂形状面激光清洗。In this embodiment, the specific steps of step S2 are: the main control computer 1 receives the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned fed back by the three-dimensional scanning mechanism 5, and determines the movement trajectory, scanning mode, and deflection of each laser head during the cleaning process. angle. Further, in a preferred embodiment, the scanning modes of multiple laser heads can be divided into two types. One is the coordinated scanning and cleaning of multiple laser heads, that is, the spots of multiple laser beams converge into a line, triangle, "8" shape, rectangle, or Other arbitrary shapes, and the light spot array moves in a certain direction for cleaning, which is mainly used in large-format laser cleaning; the other is independent scanning and cleaning of each laser head, that is, each laser head is responsible for a region, which is mainly used for complex shapes. Laser cleaning.
由于本发明采用了多个激光头同时作业,能满足不同形状的工件表面的清洗需求,且多个激光头的扫描方式可根据实际需求进行调整,可选择协同清洗或单独清洗等不同的方式,扫描方式的多样性使得适用范围更广,相比单个激光头其清洗效率更高,可清洗的工件种类更多。Because the present invention uses multiple laser heads to work at the same time, it can meet the cleaning needs of different shapes of workpiece surfaces, and the scanning mode of multiple laser heads can be adjusted according to actual needs, and different methods such as collaborative cleaning or separate cleaning can be selected. The diversity of scanning methods makes the scope of application wider. Compared with a single laser head, its cleaning efficiency is higher, and there are more types of workpieces that can be cleaned.
本实施例中,步骤S4的具体步骤为:In this embodiment, the specific steps of step S4 are:
S41:通过图像监测机构4实时采集清洗后工件表面的颜色、形状以及残留污物区域的大小与位置,利用图像处理算法进行分析,判断工件表面是否有烧损,如有,调整激光器2的工艺参数,降低激光头的功率并加快运动速度;S41: Collect the color and shape of the surface of the workpiece and the size and position of the residual dirt area through the image monitoring mechanism 4 in real time, analyze it with the image processing algorithm, and determine whether the workpiece surface is burnt, if so, adjust the laser 2 process Parameters, reduce the power of the laser head and speed up the movement;
S42:判断工件表面是否清洗干净,如否,调整激光器2的工艺参数,调高激光头的功率并减缓运动速度,直至检测结果满足预设要求。S42: Determine whether the surface of the workpiece is clean, if not, adjust the process parameters of the laser 2, increase the power of the laser head and slow down the movement speed, until the detection result meets the preset requirements.
通过图像监测机构4能实时检测待清洗工件表面的清洗质量,并实时反馈、自动调整激光器2的工艺参数实现循环清洗直至达到预设要求,同时还能对工件表面是否有烧损进行检测并自动调整激光器2的工艺参数,确保对工件表面无损伤,同时能节约清洗时间,提升清洗效率。Through the image monitoring mechanism 4, the cleaning quality of the surface of the workpiece to be cleaned can be detected in real time, and the process parameters of the laser 2 can be fed back and automatically adjusted to achieve cyclic cleaning until the preset requirements are met. At the same time, it can also detect whether the surface of the workpiece is burnt and automatically Adjust the process parameters of the laser 2 to ensure no damage to the surface of the workpiece, while saving cleaning time and improving cleaning efficiency.
如图2所示,本发明还提供了一种多激光头智能化激光清洗装置,包括主控计算机1以及与其连接的多个激光头、激光器2、光学系统3、图像监测机构4、三维扫描机构5、转移机构6;每个激光头分别与单独的激光器2、光学系统3和转移机构6相连;图像监测机构4和三维扫描机构5设置在任意一个激光头上,光学系统3用于传输激光并在转移机构6带动下使激光光斑移动;图像监测机构4用于采集工件表面的图像信息并发送至主控计算机1;三维扫描机构5在转移机构6的带动下扫描待清洗工件的三维形状及待清洗区域信息并发送至主控计算机1,主控计算机1用于计算清洗区域的位置信息并触发激光器2使激光头发射激光至待清洗工件表面,并控制转移机构6带动激光头沿设定的运动轨迹移动。As shown in Figure 2, the present invention also provides an intelligent laser cleaning device with multiple laser heads, including a main control computer 1 and multiple laser heads connected to it, a laser 2, an optical system 3, an image monitoring mechanism 4, and three-dimensional scanning. Mechanism 5, transfer mechanism 6; each laser head is connected to a separate laser 2, optical system 3, and transfer mechanism 6; image monitoring mechanism 4 and three-dimensional scanning mechanism 5 are set on any laser head, and optical system 3 is used for transmission The laser is driven by the transfer mechanism 6 to move the laser spot; the image monitoring mechanism 4 is used to collect image information on the surface of the workpiece and send it to the main control computer 1; the three-dimensional scanning mechanism 5 is driven by the transfer mechanism 6 to scan the three-dimensional image of the workpiece to be cleaned The information of the shape and the area to be cleaned is sent to the main control computer 1. The main control computer 1 is used to calculate the position information of the cleaning area and trigger the laser 2 to make the laser head emit laser to the surface of the workpiece to be cleaned, and control the transfer mechanism 6 to drive the laser head edge The set motion track moves.
本发明多激光头智能化激光清洗方法装置,设置有多个激光头,且每个激光头独立配套有激光器2、光学系统3和转移机构6,且在任意一个激光头上还设有图像监测机构4和三维扫描机构5,在转移机构6的带动下多个激光头能在工件表面上方进行移动并利用三维扫描机构5对工件形状及待清洗区域进行扫描,通过主控计算机1接收扫描信息并进行数据处理,自动规划多个激光头的运动路径及扫描方法,并利用图像监测机构4对工件表面清洗情况进行实时监测并反馈信息至主控计算机1,主控计算机1根据监测结果适时调整激光器2的清洗参数,调整激光头的功率及运动速度,实现循环清洗直至达到预设要求。The multi-laser head intelligent laser cleaning method device of the present invention is provided with multiple laser heads, and each laser head is independently equipped with a laser 2, an optical system 3, and a transfer mechanism 6, and any laser head is also provided with image monitoring Mechanism 4 and 3D scanning mechanism 5. Driven by the transfer mechanism 6, multiple laser heads can move above the surface of the workpiece and use the 3D scanning mechanism 5 to scan the shape of the workpiece and the area to be cleaned, and receive scanning information through the main control computer 1. And carry out data processing, automatically plan the movement path and scanning method of multiple laser heads, and use the image monitoring mechanism 4 to monitor the surface cleaning of the workpiece in real time and feed back information to the main control computer 1, which is adjusted in time according to the monitoring results The cleaning parameters of the laser 2, adjust the power and movement speed of the laser head, and realize cyclic cleaning until the preset requirements are reached.
本实施例中,激光头的数量为2个以上,优选为2~10个,具体数量可依据清洗区域面积及待清洗工件的形状进行选择。In this embodiment, the number of laser heads is 2 or more, preferably 2-10. The specific number can be selected according to the area of the cleaning area and the shape of the workpiece to be cleaned.
本实施例中,转移机构6采用机械臂结构,在其他实施例中,转移机构6可以为龙门式结构等其他类似机构。In this embodiment, the transfer mechanism 6 adopts a mechanical arm structure. In other embodiments, the transfer mechanism 6 may be a gantry structure or other similar mechanisms.
本实施例中,还包括陀螺仪7,陀螺仪7设置在激光头上,陀螺仪7与主控计算机1连接,用于记录并反馈激光头的偏转角度。通过设置陀螺仪7可实时反馈激光头的角度,记录激光头的偏转角度并反馈至主控计算机1,主控计算机1调整激光头的偏转角度确保激光头与清洗面始终相垂直,通过激光垂直照射在清洗面上,能保持激光高效率清洗。In this embodiment, a gyroscope 7 is also included. The gyroscope 7 is arranged on the laser head, and the gyroscope 7 is connected to the main control computer 1 for recording and feeding back the deflection angle of the laser head. By setting the gyroscope 7, the angle of the laser head can be fed back in real time, and the deflection angle of the laser head can be recorded and fed back to the main control computer 1. The main control computer 1 adjusts the deflection angle of the laser head to ensure that the laser head is always perpendicular to the cleaning surface. Irradiating on the cleaning surface can maintain the high efficiency of laser cleaning.
本发明还提供了多激光头智能化激光清洗方法四种具体应用场景,具体如下:The present invention also provides four specific application scenarios of the intelligent laser cleaning method for multiple laser heads, which are specifically as follows:
以船舶钢板油漆进行激光清洗为例,污物主要为老化的油漆层,清洗面积为40~50m 2,其待清洗面为不规则的复杂形状,难以采用常规的激光清洗方法进行清洗;激光头数量设为4个,每个激光头由转移机构6带动进行移动,清洗方法的具体步骤为: Taking the laser cleaning of ship steel plate paint as an example, the dirt is mainly the aging paint layer, the cleaning area is 40-50m 2 , and the surface to be cleaned is an irregular and complex shape, which is difficult to clean by conventional laser cleaning methods; laser head The number is set to 4, and each laser head is moved by the transfer mechanism 6. The specific steps of the cleaning method are as follows:
步骤一:在激光清洗前,控制装有三维扫描机构5的激光头移动,对工件清洗面进行扫描,获得船舶钢板的三维形状及待清洗区域的信息;Step 1: Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the cleaning surface of the workpiece to obtain the three-dimensional shape of the ship's steel plate and the information of the area to be cleaned;
步骤二:激光头形成光斑形状设置为矩形(如图3所示),激光器2参数设置为:频率为10KHZ,平均功率为850w,扫描速度为1900mm/s,主控计算机1对待清洗区域进行数据处理,然后对激光头的扫描方式和运动路径进行规划,确保在清洗过程中激光头始终垂直照射在清洗面上;Step 2: The laser head forms the spot shape to a rectangle (as shown in Figure 3), the laser 2 parameters are set as follows: frequency is 10KHZ, average power is 850w, scanning speed is 1900mm/s, main control computer 1 performs data on the area to be cleaned Processing, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
步骤三:多个激光头对工件的表面待清洗区域进行清洗;Step 3: Multiple laser heads clean the area to be cleaned on the surface of the workpiece;
步骤四:在清洗过程中,图像监测机构4对清洗过程进行实时监控,根据清洗面的形貌,主控计算机1判断清洗面是否损伤和污物是否清洗干净,根据判断结果实时调整激光器2输出平均功率的大小及激光头的运动速度,直到清洗完成。Step 4: During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
采用上述方法对船舶钢板的油漆进行激光清洗,总计清洗用时8h。Using the above method to perform laser cleaning on the paint of ship steel plates, the total cleaning time is 8 hours.
以对机车车轴的油漆进行激光清洗为例,被清洗物主要为油漆,清洗面积为0.68m 2,其待清洗面为轴类的规则形状,在常规激光清洗方案中难以同时满足高清洗效率和不损伤基材的技术要求,激光头数量设为5个,每个激光头由转移机构6带动进行移动,清洗方法的具体步骤为: Taking the laser cleaning of the paint on the axle of a locomotive as an example, the object to be cleaned is mainly paint, the cleaning area is 0.68m 2 , and the surface to be cleaned is the regular shape of the shaft. It is difficult to meet the high cleaning efficiency and high cleaning efficiency in the conventional laser cleaning scheme. The technical requirements of not damaging the substrate, the number of laser heads is set to 5, each laser head is driven by the transfer mechanism 6 to move, the specific steps of the cleaning method are:
步骤一:由于轴类零件形状比较特殊,在激光清洗前,通过工装夹持和电机让工件进行旋转,而激光头不进行移动,三维扫描机构5对旋转的工件进行扫描,获取机车车轴的三维形状及待清洗区域的信息;Step 1: Because of the special shape of shaft parts, before laser cleaning, the workpiece is rotated by tool clamping and motor without moving the laser head. The three-dimensional scanning mechanism 5 scans the rotating workpiece to obtain the three-dimensional image of the locomotive axle. Information about the shape and area to be cleaned;
步骤二:激光头形成光斑形状设置为“8字形”(如图4所示),激光器2参数设置为:频率为11kHZ,平均功率为950W,扫描速度为2200mm/s;主控计算机1对待清洗区域进行数据处理,然后对激光头的扫描方式和运动路径进行规划,确保在清洗过程中激光头始终垂直照射在清洗面上;Step 2: Set the laser head to form the spot shape as "8" (as shown in Figure 4), and set the laser 2 parameters as: frequency 11kHZ, average power 950W, scanning speed 2200mm/s; main control computer 1 is to be cleaned Perform data processing in the area, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
步骤三:多个激光头对工件的表面待清洗区域进行清洗;Step 3: Multiple laser heads clean the area to be cleaned on the surface of the workpiece;
步骤四:在清洗过程中,图像监测机构4对清洗过程进行实时监控,根据清洗面的形貌,主控计算机1判断清洗面是否损伤和污物是否清洗干净,根据判断结果实时调整激光器2输出平均功率的大小及激光头的运动速度,直到清洗完成。Step 4: During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
采用上述方法对机车车轴的油漆进行激光清洗,总计清洗用时6min。Using the above method to laser clean the paint on the axles of the locomotive, the total cleaning time is 6 minutes.
以对机车转向架进行激光清洗为例,污物主要为油污和锈迹,清洗面积约为3~5m 2,其待清洗面为不规则的复杂形状,难以采用常规的激光清洗方法进行清洗,激光头数量设为3个,每个激光头由转移机构6带动进行移动,清洗方法的具体步骤为: Take laser cleaning of locomotive bogies as an example. The dirt is mainly oil stains and rust. The cleaning area is about 3~5m 2 , and the surface to be cleaned is irregular and complicated. It is difficult to clean by conventional laser cleaning methods. The number of laser heads is set to 3, and each laser head is moved by the transfer mechanism 6. The specific steps of the cleaning method are:
步骤一:在激光清洗前,控制装有三维扫描机构5的激光头移动,对机车转向架的待清洗面进行扫描,获得机车转向架的三维形状及待清洗区域的信息;Step 1: Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the surface of the locomotive bogie to be cleaned to obtain the three-dimensional shape of the locomotive bogie and the information of the area to be cleaned;
步骤二:每个激光头各自清洗其中一个区域,即每个区域采用单激光光斑清洗(如图5所示),激光器2参数设置为:频率为15kHZ,平均功率为900W,扫描速度为2000mm/s,主控计算机1对待清洗区域进行数据处理,然后对激光头的扫描方式和运动路径进行规划,确保在清洗过程中激光头始终垂直照射在清洗面上;Step 2: Each laser head cleans one of the areas, that is, each area is cleaned with a single laser spot (as shown in Figure 5). The laser 2 parameters are set as follows: frequency is 15kHZ, average power is 900W, and scanning speed is 2000mm/ s, the main control computer 1 performs data processing on the area to be cleaned, and then plans the scanning mode and movement path of the laser head to ensure that the laser head is always irradiated vertically on the cleaning surface during the cleaning process;
步骤三:多个激光头对工件的表面待清洗区域进行清洗;Step 3: Multiple laser heads clean the area to be cleaned on the surface of the workpiece;
步骤四:在清洗过程中,图像监测机构4对清洗过程进行实时监控,根据清洗面的形貌,主控计算机1判断清洗面是否损伤和污物是否清洗干净,根据判断结果实时调整激光器2输出平均功率的大小及激光头的运动速度,直到清洗完成。Step 4: During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
采用上述方法对机车转向架的油污和锈迹进行激光清洗,总计清洗时间约为30min。Using the above method to laser clean the oil stains and rust marks of the locomotive bogie, the total cleaning time is about 30 minutes.
以对飞机中段蒙皮进行激光清洗为例,污物主要为油漆,清洗面积约为50~80m 2,清洗面积较大,难以采用常规的激光清洗方法,激光头数量设为6个,每个激光头由转移机构6带动进行移动,清洗方法的具体步骤为。 Take the laser cleaning of the mid-section skin of an aircraft as an example. The dirt is mainly paint. The cleaning area is about 50-80m 2. The cleaning area is relatively large. It is difficult to use conventional laser cleaning methods. The number of laser heads is set to 6. The laser head is driven by the transfer mechanism 6 to move, and the specific steps of the cleaning method are as follows.
步骤一:在激光清洗前,控制装有三维扫描机构5的激光头移动,对飞机中段蒙皮的待清洗面进行扫描,获得飞机中段蒙皮的三维形状及待清洗区域的信息;Step 1: Before laser cleaning, control the movement of the laser head equipped with the three-dimensional scanning mechanism 5 to scan the surface to be cleaned of the middle section of the aircraft to obtain the three-dimensional shape of the middle section of the aircraft and the information of the area to be cleaned;
步骤二:激光头形成光斑形状设置为矩形(如图6所示),激光器2参数设置为:频率为10kHz,平均功率为850W,扫描速度为2000mm/s,主控计算机1对待清洗面进行数据处理,然后对激光头的扫描方式和运动路径进行规划,确保在清洗过程中激光头始终垂直照射在清洗面上;Step 2: Set the laser head to form the spot shape as a rectangle (as shown in Figure 6), the laser 2 parameters are set as: frequency is 10kHz, average power is 850W, scanning speed is 2000mm/s, main control computer 1 performs data on the surface to be cleaned Processing, and then plan the scanning mode and movement path of the laser head to ensure that the laser head is always vertically irradiated on the cleaning surface during the cleaning process;
步骤三:多个激光头对工件的表面待清洗区域进行清洗;Step 3: Multiple laser heads clean the area to be cleaned on the surface of the workpiece;
步骤四:在清洗过程中,图像监测机构4对清洗过程进行实时监控,根据清洗面的形貌,主控计算机1判断清洗面是否损伤和污物是否清洗干净,根据判断结果实时调整激光器2输出平均功率的大小及激光头的运动速度,直到清洗完成。Step 4: During the cleaning process, the image monitoring mechanism 4 monitors the cleaning process in real time. According to the appearance of the cleaning surface, the main control computer 1 determines whether the cleaning surface is damaged and whether the dirt is cleaned, and adjusts the output of the laser 2 in real time according to the judgment result The size of the average power and the movement speed of the laser head until the cleaning is completed.
采用上述方法对飞机中段机身蒙皮的污物进行激光清洗,清洗时间约为7h。The above-mentioned method is used to carry out laser cleaning of the dirt on the mid-section of the fuselage skin of the aircraft, and the cleaning time is about 7 hours.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments. All technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种多激光头智能化激光清洗方法,其特征在于,步骤包括:An intelligent laser cleaning method for multiple laser heads, which is characterized in that the steps include:
    S1:获取待清洗工件的三维形状并确定待清洗区域;S1: Obtain the three-dimensional shape of the workpiece to be cleaned and determine the area to be cleaned;
    S2:根据待清洗工件的三维形状及待清洗区域确定各个激光头的运动轨迹及扫描方式;S2: Determine the movement track and scanning mode of each laser head according to the three-dimensional shape of the workpiece to be cleaned and the area to be cleaned;
    S3:选择各个激光头的工艺参数,各个激光头沿运动轨迹运动并发出激光清洗工件表面;S3: Select the process parameters of each laser head, and each laser head moves along the motion track and emits laser to clean the surface of the workpiece;
    S4:实时采集清洗后工件表面的图像,利用图像处理算法对工件表面清洗情况进行检测,如果不满足预设要求,则返回步骤S3,直至检测结果满足预设要求。S4: Collect images of the surface of the workpiece after cleaning in real time, and use image processing algorithms to detect the surface cleaning of the workpiece. If the preset requirements are not met, return to step S3 until the detection results meet the preset requirements.
  2. 根据权利要求1所述的多激光头智能化激光清洗方法,其特征在于,所述步骤S1的具体步骤为:激光清洗前,通过三维扫描机构对待清洗工件的表面进行扫描,获取待清洗工件的三维形状及待清洗区域。The intelligent laser cleaning method with multiple laser heads according to claim 1, wherein the specific steps of step S1 are: before laser cleaning, scan the surface of the workpiece to be cleaned by a three-dimensional scanning mechanism to obtain the information of the workpiece to be cleaned. Three-dimensional shape and area to be cleaned.
  3. 根据权利要求2所述的多激光头智能化激光清洗方法,其特征在于,所述步骤S2的具体步骤为:主控计算机(1)接收三维扫描机构(5)反馈的待清洗工件的三维形状及待清洗区域信息,确定各个激光头运动轨迹、扫描方式及清洗过程中的偏转角度。The intelligent laser cleaning method with multiple laser heads according to claim 2, wherein the specific steps of step S2 are: the main control computer (1) receives the three-dimensional shape of the workpiece to be cleaned fed back by the three-dimensional scanning mechanism (5) And the area information to be cleaned, determine the movement trajectory of each laser head, scanning mode and deflection angle in the cleaning process.
  4. 根据权利要求1至3任意一项所述的多激光头智能化激光清洗方法,其特征在于,所述各个激光头的扫描方式为协同扫描清洗。The intelligent laser cleaning method for multiple laser heads according to any one of claims 1 to 3, wherein the scanning mode of the respective laser heads is cooperative scanning cleaning.
  5. 根据权利要求4所述的多激光头智能化激光清洗方法,其特征在于,所述多个激光头的光束汇聚成线形、三角形、“8”字形、矩形中的任意一种或多种。The intelligent laser cleaning method for multiple laser heads according to claim 4, characterized in that the light beams of the multiple laser heads converge into any one or more of a linear shape, a triangle, an "8" shape, and a rectangle.
  6. 根据权利要求1至3任意一项所述的多激光头智能化激光清洗方法,其特征在于,所述各个激光头的扫描方式为独立扫描清洗。The intelligent laser cleaning method for multiple laser heads according to any one of claims 1 to 3, wherein the scanning mode of each laser head is independent scanning and cleaning.
  7. 根据权利要求1至3任意一项所述的多激光头智能化激光清洗方法,其特征在于,所述步骤S4的具体步骤为:The intelligent laser cleaning method for multiple laser heads according to any one of claims 1 to 3, wherein the specific steps of step S4 are:
    S41:通过图像监测机构(4)实时采集清洗后工件表面的颜色、形状以及残留污物区域的大小与位置,利用图像处理算法进行分析,判断工件表面是否有烧损,如有,调整激光器(2)的工艺参数,降低激光头的功率并加快运动速度;S41: Collect the color and shape of the surface of the workpiece and the size and position of the residual dirt area through the image monitoring mechanism (4) in real time, and analyze it with the image processing algorithm to determine whether the surface of the workpiece is burnt. If so, adjust the laser ( 2) Process parameters, reduce the power of the laser head and speed up the movement;
    S42:判断工件表面是否清洗干净,如否,调整激光器(2)的工艺参数,调高激光头的功率并减缓运动速度,直至检测结果满足预设要求。S42: Determine whether the surface of the workpiece is clean, if not, adjust the process parameters of the laser (2), increase the power of the laser head and slow down the movement speed, until the detection result meets the preset requirements.
  8. 一种多激光头智能化激光清洗装置,其特征在于,包括主控计算机(1)以及与其连接的多个激光头、激光器(2)、光学系统(3)、图像监测机构(4)、三维扫描机构(5)、 转移机构(6);所述每个激光头分别与单独的激光器(2)、光学系统(3)和转移机构(6)相连;所述图像监测机构(4)和三维扫描机构(5)设置在任意一个激光头上,所述光学系统(3)用于传输激光并在转移机构(6)带动下使激光光斑移动;所述图像监测机构(4)用于采集工件表面的图像信息并发送至主控计算机(1);所述三维扫描机构(5)在转移机构(6)的带动下扫描待清洗工件的三维形状及待清洗区域信息并发送至主控计算机(1),所述主控计算机(1)用于计算清洗区域的位置信息并触发激光器(2)使激光头发射激光至待清洗工件表面,并控制转移机构(6)带动激光头沿设定的运动轨迹移动。An intelligent laser cleaning device with multiple laser heads, which is characterized in that it comprises a main control computer (1) and multiple laser heads, lasers (2), optical systems (3), image monitoring mechanisms (4), three-dimensional Scanning mechanism (5), transfer mechanism (6); each of the laser heads is respectively connected with a separate laser (2), optical system (3) and transfer mechanism (6); the image monitoring mechanism (4) and three-dimensional The scanning mechanism (5) is arranged on any laser head, and the optical system (3) is used to transmit laser light and move the laser spot under the drive of the transfer mechanism (6); the image monitoring mechanism (4) is used to collect workpieces The image information of the surface is sent to the main control computer (1); the three-dimensional scanning mechanism (5) is driven by the transfer mechanism (6) to scan the three-dimensional shape of the workpiece to be cleaned and the area information to be cleaned and send it to the main control computer ( 1) The main control computer (1) is used to calculate the position information of the cleaning area and trigger the laser (2) to cause the laser head to emit laser light to the surface of the workpiece to be cleaned, and control the transfer mechanism (6) to drive the laser head along the set Movement trajectory moves.
  9. 根据权利要求8所述的多激光头智能化激光清洗装置,其特征在于,还包括陀螺仪(7),所述陀螺仪(7)设置在所述激光头上,所述陀螺仪(7)与主控计算机(1)连接,用于记录并反馈激光头的偏转角度信息至主控计算机(1)。The intelligent laser cleaning device with multiple laser heads according to claim 8, characterized in that it further comprises a gyroscope (7), the gyroscope (7) is arranged on the laser head, and the gyroscope (7) It is connected with the main control computer (1) for recording and feeding back the deflection angle information of the laser head to the main control computer (1).
  10. 根据权利要求9所述的多激光头智能化激光清洗装置,其特征在于,所述激光头的数量为2~10个。The intelligent laser cleaning device with multiple laser heads according to claim 9, wherein the number of the laser heads is 2-10.
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