WO2021217708A1 - Powder feeding device - Google Patents

Powder feeding device Download PDF

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Publication number
WO2021217708A1
WO2021217708A1 PCT/CN2020/089511 CN2020089511W WO2021217708A1 WO 2021217708 A1 WO2021217708 A1 WO 2021217708A1 CN 2020089511 W CN2020089511 W CN 2020089511W WO 2021217708 A1 WO2021217708 A1 WO 2021217708A1
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WO
WIPO (PCT)
Prior art keywords
valve
weighing
contact surface
conveying pipe
silo
Prior art date
Application number
PCT/CN2020/089511
Other languages
French (fr)
Chinese (zh)
Inventor
李鹏林
Original Assignee
南京韬恒工业科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京韬恒工业科技有限公司 filed Critical 南京韬恒工业科技有限公司
Publication of WO2021217708A1 publication Critical patent/WO2021217708A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/46Devices for emptying otherwise than from the top using screw conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust

Definitions

  • the utility model belongs to the technical field of blanking devices, and particularly relates to a powder blanking device.
  • volume and weight For the transportation and measurement of powder and granular materials, there are mainly two types of metering devices according to the measurement principle: volume and weight. According to the continuity of transportation and measurement, there are mainly two types: batch and continuous.
  • the utility model provides a powder feeding device.
  • a powder discharging device comprising: a silo, a first valve installed at the bottom of the silo, a first valve arranged below the silo and connected to the silo The weighing bin, the second valve installed at the bottom of the weighing bin, the first conveying pipe arranged below the weighing bin, and the first conveying pipe installed at the bottom of one end of the first conveying pipe away from the weighing bin A third valve, a second conveying pipe arranged below the third valve, and conveying components installed inside the first conveying pipe and the second conveying pipe;
  • the second valve is located inside the first conveying pipe
  • the third valve is located inside the second conveying pipe
  • the third valve is located at the end of the conveying assembly of the first conveying pipe.
  • the weighing bin includes: a connecting wall fixedly connected to the first valve, a discharge hopper clamped to the connecting wall, and uniformly fixed on the outer circumferential surface of the top of the discharge hopper Connecting ears, and a weighing sensor used to connect the connecting ears with the bin;
  • the weight detected by the weighing sensor is the weight of the discharge hopper; when there is material inside the weighing bin, the second valve is in a closed state, so The discharging hopper moves downward relative to the connecting wall under the force of the powder material, and the weight detected by the weighing sensor is the total weight of the discharging hopper and the material.
  • first valve, the second valve, and the third valve have the same structure, and the first valve includes a valve body, which is hinged on the lower surface of the valve body at an equidistant distance.
  • first valve includes a valve body, which is hinged on the lower surface of the valve body at an equidistant distance.
  • the rotation of the rotating ring is used to control the opening and closing state of the triangular blades.
  • the triangular blades When the triangular blades are in an open state, the hinged end of the rotating plate and the triangular blades is pushed out of the rotating ring, At this time, the triangular blade does not cover the inside of the valve body; when the triangular blade is in the closed state, the rotating piece overlaps the rotating ring, and the unhinged end of the triangular blade at this time contacts each other to form a Complete the closed state.
  • the triangular blade includes a first contact surface, a second contact surface, and a third contact surface, the first contact surface is an inwardly concave arc shape, and the second contact surface is Outer convex arc shape; the first contact surface is provided with an outward boss along its length direction, and the second contact surface is provided with an inward groove along its length direction;
  • the first contact surface and the adjacent second contact surface are in contact with each other, and the third contact surface forms a complete circle; the boss and the groove are clamped to each other.
  • the conveying assembly includes a rotating motor, a rotating rod connected to the output shaft of the rotating motor, and a spiral blade arranged along the axis of the rotating rod.
  • the utility model realizes the sealing performance of the blanking conveying device, avoids the influence of dust in the external environment on the purity of the material during the weighing and conveying process, and passes through the valves at different nodes and the middle of the multi-level conveying assembly Mutual adjustment realizes simultaneous conveying and weighing, which improves efficiency.
  • Figure 1 is a schematic structural diagram of a closed weighing, blanking and feeding device of the utility model.
  • Figure 2 is a partial cross-sectional view of a closed weighing, blanking and feeding device of the present invention.
  • Figure 3 is a schematic diagram of the structure of the weighing bin in the utility model.
  • Figure 4 is the first structural diagram of the first valve in the utility model.
  • Figure 5 is the second structural diagram of the first valve in the utility model.
  • Figure 6 is a schematic diagram of the structure of the triangular blade in the utility model.
  • FIG. 1 to 6 The labels in Figures 1 to 6 are: silo 1, first valve 2, weighing silo 3, second valve 4, first conveying pipe 5, third valve 6, second conveying pipe 7, transition silo 8 , Valve body 201, triangular blade 202, rotating piece 203, rotating ring 204, first contact surface 205, second contact surface 206, third contact surface 207, connecting wall 301, discharge hopper 302, connecting ear 303, weighing sensor 304, a rotating rod 501, a spiral blade 502, and a rotating motor 503.
  • the inventor has discovered through practice that the following problems generally exist in the existing material discharging and conveying mechanism: First, there is a gap between weighing and conveying, which causes dust or dust in the external environment to fly into the device through the gap. Internally, it not only affects the concentration of powder, but also affects the accuracy of weighing. At the same time, the powder material is weighed every time it is conveyed, and the next wave of sub-materials cannot be weighed before the conveying is completed, so as to avoid affecting the quality of the previous wave of powder material, so the efficiency is very low.
  • the inventor has developed a powder feeding device that can realize accurate measurement of materials and high-efficiency weighing and transmission.
  • a closed weighing and unloading feeding device includes from top to bottom: a silo 1, a weighing silo 3, a first conveying pipe 5, and a second conveying pipe 7.
  • a first valve 2 is provided between the silo 1 and the weighing silo 3, and the first valve 2 is used to control the discharge of materials in the silo 1.
  • a second valve 4 is provided between the weighing bin 3 and the first conveying pipe 5, and the two valves are used to control the discharge of materials in the weighing bin 3.
  • a third valve 6 is provided between the first conveying pipe 5 and the second conveying pipe 7, and the third valve 6 is used to control the discharge of materials in the first conveying pipe 5.
  • the first valve 2 is used to connect the silo 1 and the weighing silo 3 to ensure the tightness between the silo 1 and the weighing silo 3
  • the third valve 6 is used to connect the first conveying pipe 5 and the second
  • the second conveying pipe 7 ensures the tightness between the first conveying pipe 5 and the second conveying pipe 7.
  • the weighing bin 3 is shown in FIG. 3, the weighing bin 3 includes: a connecting wall 301 fixedly connected to the first valve 2, and a discharge hopper 302 that is clamped to the connecting wall 301 (the clamp passes through The interference fit achieves a movable and sealed connection), a connecting ear 303 uniformly fixed on the outer circumferential surface of the top of the discharge hopper 302, and a weighing sensor 304 for connecting the connecting ear 303 and the silo 1 ;
  • the weight detected by the weighing sensor 304 is the weight of the discharge hopper 302; when there is material inside the weighing bin 3, the second valve 4 In the closed state, the discharging hopper 302 moves downward relative to the connecting wall 301 under the force of the powder material, and the weight detected by the weighing sensor 304 is the total weight of the discharging hopper 302 and the material.
  • the discharge hopper 302 at the bottom of the weighing bin 3 will move up and down when the weighing bin 3 is working. Therefore, the second valve 4 at the bottom of the weighing bin 3 cannot be tightly connected with the first conveying pipe 5.
  • the bottom of the discharge hopper 302 is first set as a cylinder, and the second valve 4 is set at the bottom end of the cylinder and in the first A sealing ring is provided at the connection between the conveying pipe 5 and the second valve 4, and the second valve 4 is located below the sealing ring.
  • the conveying assembly includes a rotating motor 503, a rotating rod 501 connected to the output shaft of the rotating motor 503, and a spiral blade 502 axially arranged along the rotating rod 501.
  • Step 1 When the material does not need to be weighed and transferred, the first valve 2, the second valve 4, and the third valve 6 are all in a closed state;
  • Step 2 When the material needs to be weighed and conveyed, firstly open the first valve 2.
  • the material in the discharge hopper 302 gives the downward pressure of the hopper 302 due to the action of gravity, so the weighing sensor 304 senses the discharge
  • the total weight of the hopper 302 and the material, excluding the weight of the discharge hopper 302 is the weight of the powder inside the discharge hopper 302;
  • Step 3 When the weight displayed by the weighing sensor 304 is the required weight, close the first valve 2 and the driving motor, open the second valve 4 and the rotating motor 503 at the first conveying pipe 5, and realize the material through the spiral blade 502 , And the material in the first conveying pipe 5 enters the second conveying pipe 7 through the second valve 4;
  • Step 4 When the first conveying pipe 5 is being transported and there is no powder in the discharge hopper 302, that is, at this time, the weight detected by the weighing sensor 304 is the weight of the discharge hopper 302, and the second step is repeated. , When there is no powder in the first conveying pipe 5, perform step 3, that is, to ensure that the conveying and weighing are carried out at the same time;
  • Step 5 the third valve 6 is used to control the transportation rhythm between the first transportation pipeline 5 and the second transportation pipeline 7 to prevent the weight superimposition of the powder transportation in different times.
  • Example 1 it is not difficult to see that after the material is weighed, the first-level transmission and the second-level transmission are realized, and in order to realize the complementary interference of the first-level transmission and the second-level transmission, the second valve 4 and the third valve 4 are provided. Valve 6 to achieve mutual restriction.
  • the existing valve will cause material loss when discharging, that is, part of the material remaining on the valve, especially the powder after weighing, will cause the weight of the conveyed material to decrease, and there will be a large error.
  • the inventor designed a valve that matches it and does not affect the weight of the material.
  • the first valve 2 is taken as an example, as shown in FIGS. 4 to 5.
  • the one valve includes: a valve body 201, a triangular blade 202 hinged on the lower surface of the valve body 201 equidistantly, a rotating piece 203 hinged at one of the top corners of the triangular blade 202, and hinged to The rotating ring 204 at the other end of the rotating rod 501.
  • the working principle of the first valve 2 is as follows: the rotation of the rotating ring 204 is used to control the opening and closing state of the triangular blade 202.
  • the rotating plate 203 and The hinged end of the triangular blade 202 is pushed out of the rotating ring 204.
  • the triangular blade 202 does not cover the inside of the valve body 201; when the triangular blade 202 is in the closed state, the rotating piece 203 It overlaps with the rotating ring 204, and the non-hinged ends of the triangular blade 202 at this time contact each other to form a completed closed state.
  • the triangular blade 202 includes a first contact surface 205, a second contact surface 206, and a third contact surface 207.
  • the first contact surface 205 is an inwardly concave arc shape.
  • the contact surface 206 has an outwardly convex arc shape; the first contact surface 205 is provided with an outward boss along its length direction, and the second contact surface 206 is provided with an inward groove along its length direction ( Not shown in the figure).
  • the setting of the valve of this structure avoids the problem that the material stays on the valve every time the material is discharged, especially in the process of conveying the material after it has been weighed, and increases the accuracy.
  • valve body 201 of the second valve 4 is coaxially connected with the column at the bottom of the discharge hopper 302, and the inner diameters are all the same.
  • the top of the valve body 201 of the third valve 6 is directly connected to the bottom of the first conveying pipe 5 in an arc shape, That is to ensure that there is no possibility of accumulation of powder at the joint.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

A powder feeding device, comprising: a container (1), a first valve (2) mounted at the bottom of the container (1), a weighing container (3) disposed below the container (1) and connected to the container (1), a second valve (4) mounted at the bottom of the weighing container (3), a first delivery pipe (5) disposed below the weighing container (3), a third valve (6) mounted at the bottom of the end of the first delivery pipe (5) away from the weighing container (3), a second delivery pipe (7) disposed below the third valve (6), and delivery components mounted inside the first delivery pipe (5) and the second delivery pipe (7). The feeding and delivery device is airtight, thereby avoiding the influence of dust in the external environment on the purity of materials during the weighing and delivery process, and the coordinative adjustment of the valves at different nodes and the multi-level delivery components enables delivery and weighing to be carried out at the same time, thus improving efficiency.

Description

一种粉体下料装置Powder feeding device 技术领域Technical field
本实用新型属于下料装置的技术领域,特别是涉及一种粉体下料装置。 The utility model belongs to the technical field of blanking devices, and particularly relates to a powder blanking device.
背景技术Background technique
对于粉体、颗粒类材料的输送计量按计量原理主要有体积式及重量式两类计量装置,按输送计量的连续性区分主要有批量式及连续式两类。For the transportation and measurement of powder and granular materials, there are mainly two types of metering devices according to the measurement principle: volume and weight. According to the continuity of transportation and measurement, there are mainly two types: batch and continuous.
因此,对于粉体、颗粒类材料的输送开始变得机械化,出现了粉体输送装置,且设置了用于称量粉体质量的重量传感器,但是大部分输送装置并不是密封,则会导致外环境中粉尘的进入,造成污染。且需要每称量结束后直接输送,等到输送完成后再进行第二称量,如此反复造成了输送效率低。Therefore, the conveying of powder and granular materials has begun to become mechanized, and powder conveying devices have appeared, and weight sensors for weighing the mass of powder have been installed. However, most conveying devices are not sealed, which will cause external The entry of dust in the environment causes pollution. Moreover, it is necessary to transport directly after each weighing, and wait until the transport is completed before performing the second weighing, which repeatedly results in low transport efficiency.
技术问题technical problem
本实用新型为解决上述背景技术中存在的技术问题,提供一种粉体下料装置。In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides a powder feeding device.
技术解决方案Technical solutions
本实用新型采用以下技术方案:一种粉体下料装置,包括:料仓,安装在所述料仓底部的第一阀门,设置在所述料仓的下方且与所述料仓相连通的称量仓,安装在所述称量仓的底部的第二阀门,设置在所述称量仓下方的第一输送管道,安装在所述第一输送管道远离所述称量仓一端的底部的第三阀门,设置在所述第三阀门的下方的第二输送管道,以及安装在所述第一输送管道和第二输送管道内部的输送组件;The utility model adopts the following technical scheme: A powder discharging device, comprising: a silo, a first valve installed at the bottom of the silo, a first valve arranged below the silo and connected to the silo The weighing bin, the second valve installed at the bottom of the weighing bin, the first conveying pipe arranged below the weighing bin, and the first conveying pipe installed at the bottom of one end of the first conveying pipe away from the weighing bin A third valve, a second conveying pipe arranged below the third valve, and conveying components installed inside the first conveying pipe and the second conveying pipe;
所述第二阀门位于所述第一输送管道的内部,所述第三阀门位于所述第二输送管道的内部,且所述第三阀门位于第一输送管道的输送组件的末端。The second valve is located inside the first conveying pipe, the third valve is located inside the second conveying pipe, and the third valve is located at the end of the conveying assembly of the first conveying pipe.
在进一步的实施例中,所述称量仓包括:与所述第一阀门固定连接的连接壁,卡接于所述连接壁的出料斗,均匀固定在所述出料斗的顶部外圆周面处的连接耳,以及用于连接所述连接耳与所述料仓的称量传感器;In a further embodiment, the weighing bin includes: a connecting wall fixedly connected to the first valve, a discharge hopper clamped to the connecting wall, and uniformly fixed on the outer circumferential surface of the top of the discharge hopper Connecting ears, and a weighing sensor used to connect the connecting ears with the bin;
当称量仓的内部没有物料时,所述称量传感器所检测的重量即为所述出料斗的重量;当所述称量仓的内部盛放有物料时,第二阀门处于关闭状态,所述出料斗在受粉料的作用力下,相对连接壁发生下移,所述称量传感器所检测的重量即为所述出料斗和物料的总重量。When there is no material inside the weighing bin, the weight detected by the weighing sensor is the weight of the discharge hopper; when there is material inside the weighing bin, the second valve is in a closed state, so The discharging hopper moves downward relative to the connecting wall under the force of the powder material, and the weight detected by the weighing sensor is the total weight of the discharging hopper and the material.
在进一步的实施例中,所述第一阀门、第二阀门和所述第三阀门的结构相同,所述第一阀门包括:阀体,等距离的铰接在所述阀体的下表面处的三角叶片,一端铰接于所述三角叶片其中一个顶角处的旋转片,以及铰接于所述旋转片的另一端的旋转圈;In a further embodiment, the first valve, the second valve, and the third valve have the same structure, and the first valve includes a valve body, which is hinged on the lower surface of the valve body at an equidistant distance. A triangular blade, one end hinged to a rotating piece at one of the top corners of the triangular blade, and a rotating ring hinged to the other end of the rotating piece;
所述旋转圈的转动用于控制所述三角叶片的开合状态,当所述三角叶片处于张开的状态时,所述旋转片与所述三角叶片相铰接的一端被推出到旋转圈外,此时的三角叶片对阀体内部没有任何的遮盖;当所述三角叶片处于闭合的状态时,所述旋转片与所述旋转圈相重叠,此时的三角叶片没有铰接的一端相互接触构成一个完成闭合状态。The rotation of the rotating ring is used to control the opening and closing state of the triangular blades. When the triangular blades are in an open state, the hinged end of the rotating plate and the triangular blades is pushed out of the rotating ring, At this time, the triangular blade does not cover the inside of the valve body; when the triangular blade is in the closed state, the rotating piece overlaps the rotating ring, and the unhinged end of the triangular blade at this time contacts each other to form a Complete the closed state.
在进一步的实施例中,所述三角叶片包括第一接触面、第二接触面和第三接触面,所述第一接触面为向内的凹陷的弧形,所述第二接触面为向外凸起的弧形;所述第一接触面沿其长度方向设置有向外的凸台,所述第二接触面沿其长度方向设置有向内的凹槽;In a further embodiment, the triangular blade includes a first contact surface, a second contact surface, and a third contact surface, the first contact surface is an inwardly concave arc shape, and the second contact surface is Outer convex arc shape; the first contact surface is provided with an outward boss along its length direction, and the second contact surface is provided with an inward groove along its length direction;
当所述三角叶片处于闭合的状态时,所述第一接触面与相邻第二接触面相互接触,所述第三接触面构成一个完成圆形;所述凸台与凹槽相互卡接。When the triangular blade is in a closed state, the first contact surface and the adjacent second contact surface are in contact with each other, and the third contact surface forms a complete circle; the boss and the groove are clamped to each other.
在进一步的实施例中,所述输送组件包括转动电机,传动连接于所述转动电机的输出轴的旋转杆,以及沿所述旋转杆轴向设置的螺旋叶片。In a further embodiment, the conveying assembly includes a rotating motor, a rotating rod connected to the output shaft of the rotating motor, and a spiral blade arranged along the axis of the rotating rod.
有益效果Beneficial effect
本实用新型实现了下料输送装置的密封性,避免了在称量、输送的过程中外界环境的灰尘对物料的造成纯度的影响,且通过不同节点处的阀门和多层次的输送组件中间的相互调节,实现输送与称量同时进行,提高了效率。The utility model realizes the sealing performance of the blanking conveying device, avoids the influence of dust in the external environment on the purity of the material during the weighing and conveying process, and passes through the valves at different nodes and the middle of the multi-level conveying assembly Mutual adjustment realizes simultaneous conveying and weighing, which improves efficiency.
附图说明Description of the drawings
图1为本实用新型的一种封闭式称量下料给料装置的结构示意图。Figure 1 is a schematic structural diagram of a closed weighing, blanking and feeding device of the utility model.
图2为本实用新型的一种封闭式称量下料给料装置局部剖视图。Figure 2 is a partial cross-sectional view of a closed weighing, blanking and feeding device of the present invention.
图3为本实用新型中的称量仓的结构示意图。Figure 3 is a schematic diagram of the structure of the weighing bin in the utility model.
图4为本实用新型中的第一阀门的结构示意图一。Figure 4 is the first structural diagram of the first valve in the utility model.
图5为本实用新型中的第一阀门的结构示意图二。Figure 5 is the second structural diagram of the first valve in the utility model.
图6为本实用新型中的三角叶片的结构示意图。Figure 6 is a schematic diagram of the structure of the triangular blade in the utility model.
图1至图6中的各标注为:料仓1、第一阀门2、称量仓3、第二阀门4、第一输送管道5、第三阀门6、第二输送管道7、过渡仓8、阀体201、三角叶片202、旋转片203、旋转圈204、第一接触面205、第二接触面206、第三接触面207、连接壁301、出料斗302、连接耳303、称量传感器304、旋转杆501、螺旋叶片502、转动电机503。The labels in Figures 1 to 6 are: silo 1, first valve 2, weighing silo 3, second valve 4, first conveying pipe 5, third valve 6, second conveying pipe 7, transition silo 8 , Valve body 201, triangular blade 202, rotating piece 203, rotating ring 204, first contact surface 205, second contact surface 206, third contact surface 207, connecting wall 301, discharge hopper 302, connecting ear 303, weighing sensor 304, a rotating rod 501, a spiral blade 502, and a rotating motor 503.
本发明的实施方式Embodiments of the present invention
下面结合附图说明和具体实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with the description of the drawings and specific embodiments.
发明人经过实践发现:现有的分料卸料输送机构中一般会存在以下问题:第一、称量与输送之间留有间隙,导致了外界环境中的粉尘或者灰尘通过间隙飞入到装置内部,不仅仅影响了粉料的浓度还会影响称量的精度。同时每输送依次粉料都有一次称量,且在输送完之前无法对下一波的分料进行称量,避免影响前一波粉料的质量,因此效率很低。The inventor has discovered through practice that the following problems generally exist in the existing material discharging and conveying mechanism: First, there is a gap between weighing and conveying, which causes dust or dust in the external environment to fly into the device through the gap. Internally, it not only affects the concentration of powder, but also affects the accuracy of weighing. At the same time, the powder material is weighed every time it is conveyed, and the next wave of sub-materials cannot be weighed before the conveying is completed, so as to avoid affecting the quality of the previous wave of powder material, so the efficiency is very low.
为此,发明人研发出了一种粉体下料装置,能够实现对物料的精确测量和高效率的称重传输。For this reason, the inventor has developed a powder feeding device that can realize accurate measurement of materials and high-efficiency weighing and transmission.
如图1所示,一种封闭式称量下料给料装置从上至下依次包括:料仓1、称量仓3、第一输送管道5和第二输送管道7。所述料仓1与所述称量仓3之间设置有第一阀门2,所述第一阀门2用于控制料仓1中的物料排出的情况。所述称量仓3与所述第一输送管道5之间设置有第二阀门4,所述二阀门用于控制称量仓3内的物料排出的情况。所述第一输送管道5与所述第二输送管道7之间设置有第三阀门6,所述第三阀门6用于控制第一输送管道5内的物料排出的情况。As shown in FIG. 1, a closed weighing and unloading feeding device includes from top to bottom: a silo 1, a weighing silo 3, a first conveying pipe 5, and a second conveying pipe 7. A first valve 2 is provided between the silo 1 and the weighing silo 3, and the first valve 2 is used to control the discharge of materials in the silo 1. A second valve 4 is provided between the weighing bin 3 and the first conveying pipe 5, and the two valves are used to control the discharge of materials in the weighing bin 3. A third valve 6 is provided between the first conveying pipe 5 and the second conveying pipe 7, and the third valve 6 is used to control the discharge of materials in the first conveying pipe 5.
第一阀门2用于连接所述料仓1与所述称量仓3,保证了料仓1与称量仓3之间的密封性,第三阀门6用于连接第一输送管道5和第二输送管道7,保证了第一输送管道5与第二输送管道7之间的密封性。The first valve 2 is used to connect the silo 1 and the weighing silo 3 to ensure the tightness between the silo 1 and the weighing silo 3, and the third valve 6 is used to connect the first conveying pipe 5 and the second The second conveying pipe 7 ensures the tightness between the first conveying pipe 5 and the second conveying pipe 7.
而称量仓3如图3所示,所述称量仓3包括:与所述第一阀门2固定连接的连接壁301,卡接于所述连接壁301的出料斗302(该卡接通过过盈配合实现了活动且密封连接),均匀固定在所述出料斗302的顶部外圆周面处的连接耳303,以及用于连接所述连接耳303与所述料仓1的称量传感器304;The weighing bin 3 is shown in FIG. 3, the weighing bin 3 includes: a connecting wall 301 fixedly connected to the first valve 2, and a discharge hopper 302 that is clamped to the connecting wall 301 (the clamp passes through The interference fit achieves a movable and sealed connection), a connecting ear 303 uniformly fixed on the outer circumferential surface of the top of the discharge hopper 302, and a weighing sensor 304 for connecting the connecting ear 303 and the silo 1 ;
当称量仓3的内部没有物料时,所述称量传感器304所检测的重量即为所述出料斗302的重量;当所述称量仓3的内部盛放有物料时,第二阀门4处于关闭状态,所述出料斗302在受粉料的作用力下,相对连接壁301发生下移,所述称量传感器304所检测的重量即为所述出料斗302和物料的总重量。When there is no material inside the weighing bin 3, the weight detected by the weighing sensor 304 is the weight of the discharge hopper 302; when there is material inside the weighing bin 3, the second valve 4 In the closed state, the discharging hopper 302 moves downward relative to the connecting wall 301 under the force of the powder material, and the weight detected by the weighing sensor 304 is the total weight of the discharging hopper 302 and the material.
根据上述描述,称量仓3在工作时,其底部的出料斗302会发生上下移动,因此称量仓3的底部的第二阀门4是不可能与所述第一输送管道5紧密连接的。According to the above description, the discharge hopper 302 at the bottom of the weighing bin 3 will move up and down when the weighing bin 3 is working. Therefore, the second valve 4 at the bottom of the weighing bin 3 cannot be tightly connected with the first conveying pipe 5.
故为了保证称量仓3与第一输送管道5之间的密封性,首先设置出料斗302的底部为柱体,第二阀门4设置在所述柱体的底端,并在所述第一输送管道5与第二阀门4的连接处设置有密封圈,且所述第二阀门4位于所述密封圈下方,当出料斗302发生上下移动时,所述第二阀门4能够达到的最低处与输送组件的最高处相齐平,所述第二阀门4能够到达的最高处与密封圈的底面相接触,同时保证了柱体在密封圈内上下移动但相互之间不接触,避免影响称量传感器304测量的精度。Therefore, in order to ensure the tightness between the weighing bin 3 and the first conveying pipe 5, the bottom of the discharge hopper 302 is first set as a cylinder, and the second valve 4 is set at the bottom end of the cylinder and in the first A sealing ring is provided at the connection between the conveying pipe 5 and the second valve 4, and the second valve 4 is located below the sealing ring. When the discharge hopper 302 moves up and down, the lowest point that the second valve 4 can reach It is flush with the highest point of the conveying assembly, and the highest point that the second valve 4 can reach is in contact with the bottom surface of the sealing ring, while ensuring that the cylinders move up and down in the sealing ring but do not touch each other, so as to avoid affecting the balance. The accuracy of the measurement sensor 304.
从而实现了称量仓3与第一输送管道5之间的封闭式连接。Thus, a closed connection between the weighing bin 3 and the first conveying pipe 5 is realized.
所述输送组件包括转动电机503,传动连接于所述转动电机503的输出轴的旋转杆501,以及沿所述旋转杆501轴向设置的螺旋叶片502。The conveying assembly includes a rotating motor 503, a rotating rod 501 connected to the output shaft of the rotating motor 503, and a spiral blade 502 axially arranged along the rotating rod 501.
本实施例的工作流程如下:步骤一、当物料无需称量传送时,所述第一阀门2、第二阀门4、第三阀门6均处于闭合状态;The working process of this embodiment is as follows: Step 1. When the material does not need to be weighed and transferred, the first valve 2, the second valve 4, and the third valve 6 are all in a closed state;
步骤二、当物料需要称量传送时,首先打开第一阀门2,物料在出料斗302内部的物料因受重力的作用给出料斗302向下的压力,因此称量传感器304感应到的是出料斗302和物料的总重量,去除出料斗302的重量便是出料斗302内部的粉料的重量;Step 2. When the material needs to be weighed and conveyed, firstly open the first valve 2. The material in the discharge hopper 302 gives the downward pressure of the hopper 302 due to the action of gravity, so the weighing sensor 304 senses the discharge The total weight of the hopper 302 and the material, excluding the weight of the discharge hopper 302 is the weight of the powder inside the discharge hopper 302;
步骤三、当称量传感器304所显示的重量为所需重量后,关闭第一阀门2和驱动电机,开启第二阀门4和第一输送管道5处的转动电机503,通过螺旋叶片502实现物料的输送,且第一输送管道5内的物料经过第二阀门4进入到第二输送管道7;Step 3. When the weight displayed by the weighing sensor 304 is the required weight, close the first valve 2 and the driving motor, open the second valve 4 and the rotating motor 503 at the first conveying pipe 5, and realize the material through the spiral blade 502 , And the material in the first conveying pipe 5 enters the second conveying pipe 7 through the second valve 4;
步骤四、当第一输送管道5在输送时且出料斗302内部没有粉料后,即此时,所述称量传感器304所检测的重量即为所述出料斗302的重量,开始重复步骤二,当第一输送管道5内部没有粉料后,执行步骤三,即保证输送与称量同时进行;Step 4. When the first conveying pipe 5 is being transported and there is no powder in the discharge hopper 302, that is, at this time, the weight detected by the weighing sensor 304 is the weight of the discharge hopper 302, and the second step is repeated. , When there is no powder in the first conveying pipe 5, perform step 3, that is, to ensure that the conveying and weighing are carried out at the same time;
步骤五、在步骤四中,所述第三阀门6则是用于控制第一输送管道5与第二输送管道7之间的输送节奏,防止不同次输送粉料发生重量的叠加。Step 5. In Step 4, the third valve 6 is used to control the transportation rhythm between the first transportation pipeline 5 and the second transportation pipeline 7 to prevent the weight superimposition of the powder transportation in different times.
实施例Example 22
在实施例1中,不难看出物料在经过称量后,实现一级传输和二级传输,且为了实现一级传输和二级传输的互补干扰,因此通过设置了第二阀门4和第三阀门6来实现相互之间的制约。但是现有的阀门在放料的时候都会产生物料的损失,即部分物料残留在阀门上,尤其是经过称量后的粉体,将会导致输送后的物料重量降低,存在较大的误差。In Example 1, it is not difficult to see that after the material is weighed, the first-level transmission and the second-level transmission are realized, and in order to realize the complementary interference of the first-level transmission and the second-level transmission, the second valve 4 and the third valve 4 are provided. Valve 6 to achieve mutual restriction. However, the existing valve will cause material loss when discharging, that is, part of the material remaining on the valve, especially the powder after weighing, will cause the weight of the conveyed material to decrease, and there will be a large error.
为此,发明人设计出了一种与之相匹配不影响物料重量的一种阀门。首先,第一阀门2、第二阀门4和所述第三阀门6的结构相同。此处,第一阀门2为例,如图4至5所示。所述一阀门包括:阀体201,等距离的铰接在所述阀体201的下表面处的三角叶片202,一端铰接于所述三角叶片202其中一个顶角处的旋转片203,以及铰接于所述旋转杆501的另一端的旋转圈204。For this reason, the inventor designed a valve that matches it and does not affect the weight of the material. First, the first valve 2, the second valve 4 and the third valve 6 have the same structure. Here, the first valve 2 is taken as an example, as shown in FIGS. 4 to 5. The one valve includes: a valve body 201, a triangular blade 202 hinged on the lower surface of the valve body 201 equidistantly, a rotating piece 203 hinged at one of the top corners of the triangular blade 202, and hinged to The rotating ring 204 at the other end of the rotating rod 501.
所述第一阀门2的工作原理如下:所述旋转圈204的转动用于控制所述三角叶片202的开合状态,当所述三角叶片202处于张开的状态时,所述旋转片203与所述三角叶片202相铰接的一端被推出到旋转圈204外,此时的三角叶片202对阀体201内部没有任何的遮盖;当所述三角叶片202处于闭合的状态时,所述旋转片203与所述旋转圈204相重叠,此时的三角叶片202没有铰接的一端相互接触构成一个完成闭合状态。The working principle of the first valve 2 is as follows: the rotation of the rotating ring 204 is used to control the opening and closing state of the triangular blade 202. When the triangular blade 202 is in the open state, the rotating plate 203 and The hinged end of the triangular blade 202 is pushed out of the rotating ring 204. At this time, the triangular blade 202 does not cover the inside of the valve body 201; when the triangular blade 202 is in the closed state, the rotating piece 203 It overlaps with the rotating ring 204, and the non-hinged ends of the triangular blade 202 at this time contact each other to form a completed closed state.
上述阀门的设置即是为了避免物料的损失导致重量发生偏差,故当三角叶片202处于闭合的状态时,为了防止物料从缝隙中渗出,故对三角叶片202做了进一步的改进。如图6所示,所述三角叶片202包括第一接触面205、第二接触面206和第三接触面207,所述第一接触面205为向内的凹陷的弧形,所述第二接触面206为向外凸起的弧形;所述第一接触面205沿其长度方向设置有向外的凸台,所述第二接触面206沿其长度方向设置有向内的凹槽(图中未显示)。当当三角叶片202处于闭合的状态时,通过凸台与凹槽的卡接实现密封连接,解决了粉料从缝隙中渗漏出来。The above-mentioned valve is set to avoid weight deviation caused by the loss of materials. Therefore, when the triangular blade 202 is in a closed state, in order to prevent the material from seeping out from the gap, the triangular blade 202 is further improved. As shown in FIG. 6, the triangular blade 202 includes a first contact surface 205, a second contact surface 206, and a third contact surface 207. The first contact surface 205 is an inwardly concave arc shape. The contact surface 206 has an outwardly convex arc shape; the first contact surface 205 is provided with an outward boss along its length direction, and the second contact surface 206 is provided with an inward groove along its length direction ( Not shown in the figure). When the triangular blade 202 is in the closed state, the sealing connection is realized by the clamping of the boss and the groove, which solves the problem of powder leakage from the gap.
该结构的阀门的设置,避免了在每次出料时,物料停留在阀门上的问题,尤其是在已经称量后的物料输送的过程中,增加了精度。The setting of the valve of this structure avoids the problem that the material stays on the valve every time the material is discharged, especially in the process of conveying the material after it has been weighed, and increases the accuracy.
且第二阀门4的阀体201是与出料斗302底部的柱体同轴连接,且内径均相等,第三阀门6的阀体201的顶部直接与第一输送管道5的底部弧形连接,即保证了粉料在连接处不会发生任何堆积的可能性。And the valve body 201 of the second valve 4 is coaxially connected with the column at the bottom of the discharge hopper 302, and the inner diameters are all the same. The top of the valve body 201 of the third valve 6 is directly connected to the bottom of the first conveying pipe 5 in an arc shape, That is to ensure that there is no possibility of accumulation of powder at the joint.

Claims (5)

  1. 一种粉体下料装置,其特征在于,包括:料仓,安装在所述料仓底部的第一阀门,设置在所述料仓的下方且与所述料仓相连通的称量仓,安装在所述称量仓的底部的第二阀门,设置在所述称量仓下方的第一输送管道,安装在所述第一输送管道远离所述称量仓一端的底部的第三阀门,设置在所述第三阀门的下方的第二输送管道,以及安装在所述第一输送管道和第二输送管道内部的输送组件;A powder discharging device, characterized by comprising: a silo, a first valve installed at the bottom of the silo, a weighing silo arranged below the silo and connected to the silo, A second valve installed at the bottom of the weighing bin, a first delivery pipe provided below the weighing bin, and a third valve installed at the bottom of one end of the first delivery pipe away from the weighing bin, A second conveying pipe arranged below the third valve, and conveying components installed inside the first conveying pipe and the second conveying pipe;
    所述第二阀门位于所述第一输送管道的内部,所述第三阀门位于所述第二输送管道的内部,且所述第三阀门位于第一输送管道的输送组件的末端。The second valve is located inside the first conveying pipe, the third valve is located inside the second conveying pipe, and the third valve is located at the end of the conveying assembly of the first conveying pipe.
  2. 根据权利要求1所述的一种粉体下料装置,其特征在于,所述称量仓包括:与所述第一阀门固定连接的连接壁,卡接于所述连接壁的出料斗,均匀固定在所述出料斗的顶部外圆周面处的连接耳,以及用于连接所述连接耳与所述料仓的称量传感器;The powder discharging device according to claim 1, wherein the weighing bin comprises: a connecting wall fixedly connected to the first valve, and a discharge hopper clamped to the connecting wall, uniformly A connecting ear fixed at the outer circumferential surface of the top of the discharge hopper, and a weighing sensor for connecting the connecting ear and the silo;
    当称量仓的内部没有物料时,所述称量传感器所检测的重量即为所述出料斗的重量;当所述称量仓的内部盛放有物料时,第二阀门处于关闭状态,所述出料斗在受粉料的作用力下,相对连接壁发生下移,所述称量传感器所检测的重量即为所述出料斗和物料的总重量。When there is no material inside the weighing bin, the weight detected by the weighing sensor is the weight of the discharge hopper; when there is material inside the weighing bin, the second valve is in a closed state, so The discharging hopper moves downward relative to the connecting wall under the force of the powder material, and the weight detected by the weighing sensor is the total weight of the discharging hopper and the material.
  3. 根据权利要求1所述的一种粉体下料装置,其特征在于,所述第一阀门、第二阀门和所述第三阀门的结构相同,所述第一阀门包括:阀体,等距离的铰接在所述阀体的下表面处的三角叶片,一端铰接于所述三角叶片其中一个顶角处的旋转片,以及铰接于所述旋转片的另一端的旋转圈;The powder discharging device according to claim 1, wherein the structure of the first valve, the second valve and the third valve are the same, and the first valve includes: a valve body, which is equidistant A triangular blade hinged on the lower surface of the valve body, one end hinged to a rotating piece at one of the top corners of the triangular blade, and a rotating ring hinged to the other end of the rotating piece;
    所述旋转圈的转动用于控制所述三角叶片的开合状态,当所述三角叶片处于张开的状态时,所述旋转片与所述三角叶片相铰接的一端被推出到旋转圈外,此时的三角叶片对阀体内部没有任何的遮盖;当所述三角叶片处于闭合的状态时,所述旋转片与所述旋转圈相重叠,此时的三角叶片没有铰接的一端相互接触构成一个完成闭合状态。The rotation of the rotating ring is used to control the opening and closing state of the triangular blades. When the triangular blades are in an open state, the hinged end of the rotating plate and the triangular blades is pushed out of the rotating ring, At this time, the triangular blade does not cover the inside of the valve body; when the triangular blade is in the closed state, the rotating piece overlaps the rotating ring, and the unhinged end of the triangular blade at this time contacts each other to form a Complete the closed state.
  4. 根据权利要求3所述的一种粉体下料装置,其特征在于,所述三角叶片包括第一接触面、第二接触面和第三接触面,所述第一接触面为向内的凹陷的弧形,所述第二接触面为向外凸起的弧形;所述第一接触面沿其长度方向设置有向外的凸台,所述第二接触面沿其长度方向设置有向内的凹槽;The powder cutting device according to claim 3, wherein the triangular blade includes a first contact surface, a second contact surface, and a third contact surface, and the first contact surface is an inward depression The second contact surface has an outwardly convex arc shape; the first contact surface is provided with an outward boss along its length direction, and the second contact surface is provided with a direction along its length direction. Inner groove
    当所述三角叶片处于闭合的状态时,所述第一接触面与相邻第二接触面相互接触,所述第三接触面构成一个完成圆形;所述凸台与凹槽相互卡接。When the triangular blade is in a closed state, the first contact surface and the adjacent second contact surface are in contact with each other, and the third contact surface forms a complete circle; the boss and the groove are clamped to each other.
  5. 根据权利要求1所述的一种粉体下料装置,其特征在于,所述输送组件包括转动电机,传动连接于所述转动电机的输出轴的旋转杆,以及沿所述旋转杆轴向设置的螺旋叶片。The powder unloading device according to claim 1, wherein the conveying assembly includes a rotating motor, a rotating rod connected to the output shaft of the rotating motor, and an axially arranged rotating rod. Spiral blades.
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