WO2021216023A2 - Washing machine auxiliary flaps - Google Patents

Washing machine auxiliary flaps Download PDF

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Publication number
WO2021216023A2
WO2021216023A2 PCT/TR2021/050364 TR2021050364W WO2021216023A2 WO 2021216023 A2 WO2021216023 A2 WO 2021216023A2 TR 2021050364 W TR2021050364 W TR 2021050364W WO 2021216023 A2 WO2021216023 A2 WO 2021216023A2
Authority
WO
WIPO (PCT)
Prior art keywords
tumbler
washing
sheet
products
pallet
Prior art date
Application number
PCT/TR2021/050364
Other languages
French (fr)
Other versions
WO2021216023A3 (en
Inventor
Mehmet EBEKÖY
Original Assignee
Realist Makina Imalati San. Ve Tic. Ltd. Şti
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Realist Makina Imalati San. Ve Tic. Ltd. Şti filed Critical Realist Makina Imalati San. Ve Tic. Ltd. Şti
Publication of WO2021216023A2 publication Critical patent/WO2021216023A2/en
Publication of WO2021216023A3 publication Critical patent/WO2021216023A3/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0093—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material
    • D06B11/0096—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material to get a faded look
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02—Rotary receptacles, e.g. drums
    • D06F37/04—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a horizontal or inclined axis
    • D06F37/06—Ribs, lifters, or rubbing means forming part of the receptacle
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
    • D06B5/26—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length using centrifugal force
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F21/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement 
    • D06F21/02—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement  about a horizontal axis

Definitions

  • This invention is about the washing machine auxiliary flaps in textile machinery industry, that can be used in speeding up washing processes of textile fabrics and products with chemicals, pumice and derivatives including denim washing, piece dyeing and bleaching of textile fabrics and products.
  • Industrial washing machines are used for many years especially in textile industry. Industrial washing machines are quite big compared to domestic washing machines and are able to wash hundreds of kilos of textile products at once.
  • the drum inside it where the products to be washed are placed in, is a piece with a cylindrical shape. It's also one of the most important components of the washing machine. Tumbler structures are being continuously improved in order to enhance the washing machine performance.
  • Abrasion is a basic and important process of washing. In this method, ready-made products are washed using pumice stone. With the help of stones used, products are rubbed to each other faster and a washing effect is obtained.
  • Tumbler systems used in stone washing and dyeing machines are generally in cylindrical and plain body form and there are holes on this cylindrical body's surface drilled at desired distances to each other. In these machines with cylindrical and plain surface tumblers, textile materials that goes through stone washing or dyeing, are generally not able to demonstrate the desired bleaching effect.
  • the invention is about the inner tumbler mechanism specific to dyeing and washing machines used in textile industry and it's characteristic is; replacing a four quarter-circle formed parts at the space between the outer tumbler and the pored inner tumbler, located in a way to fit in between the big inner pallets on the pored inner tumbler and wrapping all around the outer surface of the pored inner tumbler.
  • Each one end of the opposing two of these four quarter-circle formed parts are closed by the starting place of the inner pallet. While one end of the remaining two quarter-circle formed parts is open, the other is closed and this way there are two opposing flap forms established on the pored inner tumbler.
  • the system consists of the outer tumbler, pored inner tumbler, big inner pallet, inner pallet holes, small inner pallet, quarter-circle formed part, liquid storing space and the liquid carrying pallet.
  • the invention is about the industrial type washing machines consisting of a lid placed on the front part of the body, an inner tumbler and an outer tumbler placed inside the body and engine, pulley, belt and bearing components enabling the rotation of the inner tumbler on the outer tumbler and its' characteristic is; involving a strengthening layer inside the inner tumbler to prevent wearing of the inner surface of inner tumbler and intended to make abrasion on washed products, said strengthening layer being separate from the inner tumbler, the strengthening layer being formed by combining several strengthening profiles, strengthening layer having holes to enable water circulation, strengthening layer being designed in an indented form to enhance the abrasion performance.
  • This invention is the washing machine auxiliary flaps that can overcome the disadvantages mentioned above and its' characteristic is; being a low-cost, long-life, durable new technology with an efficient performance that can overcome the disadvantages mentioned above, increases the crashing area of products during washing, saves on time, provides a homogeneous effect on products, low on labor cost, enables recycling of material consumptions such as pumice stone, pearlite etc.
  • the product subject to invention is placed on existing flaps perpendicularly, horizontally and crosswise in various angles and the crashing surface of products is increased. Thanks to these increased areas, both time is saved and products are better separated thus the effect is obtained equally on all surfaces. The products are able to be effected equally and earlier than the desired time.
  • This advantage is achieved by placing additional flaps on main flaps from both sides, right and left, perpendicularly, horizontally and crosswise in various angles according to match the tumbler volume, this way the crashing areas is increased and a homogeneous effect is obtained.
  • auxiliary flaps both time and product quality is saved as well as consumption of labor/time, chemicals, pumice stone, pearlite etc. are able to be recycled.
  • the product subject to invention is implemented in a fixed or variable system with perpendicular angle or crosswise angles to main flaps.
  • these small flaps are parallel to main flaps in other systems. Due to being parallel, they have difficulty in spreading products.
  • pants and textile products are spreaded homogenously in our invention with its' perpendicular and angular touch to products simultaneously.
  • the invention has a solid structure.
  • the invention has; the tumbler sheet (1) formed in a circular shape, the tumbler rear mirror (2) located at the back of the tumbler sheet (1), the tumbler front mirror (4) located at the front of the tumbler sheet (1), the washing pallets (3) located on the tumbler sheet (1) inner surface with equal angles in a way to enable the washing process and the tumbler side pallets (5) fixed on the tumbler sheet (1) with equal angles in a way to be perpendicular, horizontal or crosswise to the washing pallet side surface (3.1).
  • the product subject to invention has at least one piece of side pallet (5) located on the washing pallet side surface (3.1) in a way to increase the crashing surface of products.
  • the parts consisting the invention in basic are; the tumbler sheet (1), the tumbler rear mirror (2), the washing pallet (3), the tumbler front mirror (4) and the tumbler side pallet (5).
  • the tumbler sheet (1), the tumbler rear mirror (2) and the tumbler front mirror (4) in the product subject to invention.
  • the two ends of the tumbler sheet (1) are connected in a way to form a circular shape.
  • the circular shaped tumbler rear mirror (2) is fixed at the back of the tumbler sheet (1).
  • the circular shaped tumbler front mirror (4) is fixed at the front of the tumbler sheet (1).
  • the washing pallet (3) involves the washing pallet side surface (3.1).
  • the washing pallet (3) is fixed on the tumbler sheet (1) inner surface located with equal angles.
  • the tumbler side pallets (5) can be located as at least one on the tumbler sheet (1) side surface according to the design requirements. By locating the tumbler side pallets (5) in a way to be perpendicular, horizontal or crosswise to the washing pallets side surface (3.1), the crashing surface of the washed products is increased furthermore.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

This invention is about the washing machine auxiliary flaps in textile machinery industry, that can be used in speeding up washing processes of textile fabrics and products with chemicals, pumice and derivatives including denim washing, piece dyeing and bleaching of textile fabrics and products and its' characteristic is including; the tumbler sheet (1) formed in a circular shape, the tumbler rear mirror (2) located at the back of the tumbler sheet (1), the tumbler front mirror (4) located at the front of the tumbler sheet (1), the washing pallets (3) located on the tumbler sheet (1) inner surface with equal angles in a way to enable the washing process and the tumbler side pallets (5) fixed on the tumbler sheet (1) with equal angles in a way to be perpendicular, horizontal or crosswise to the washing pallet side surface (3.1).

Description

WASHING MACHINE AUXILIARY FLAPS
Technological Area:
This invention is about the washing machine auxiliary flaps in textile machinery industry, that can be used in speeding up washing processes of textile fabrics and products with chemicals, pumice and derivatives including denim washing, piece dyeing and bleaching of textile fabrics and products.
State of the Art:
Industrial washing machines are used for many years especially in textile industry. Industrial washing machines are quite big compared to domestic washing machines and are able to wash hundreds of kilos of textile products at once. The drum inside it where the products to be washed are placed in, is a piece with a cylindrical shape. It's also one of the most important components of the washing machine. Tumbler structures are being continuously improved in order to enhance the washing machine performance.
Today, in order for denim fabrics used in jean production to get various effects and make their different parts to look different, the indigo dye on them needs to be partly removed. For this abrasion process takes place. Abrasion is a basic and important process of washing. In this method, ready-made products are washed using pumice stone. With the help of stones used, products are rubbed to each other faster and a washing effect is obtained.
For abrasion process, in addition to the chemicals used in tumbler machines, desired effects are obtained by spinning pumice stones or chemicals designated for the amount of textile loaded, inside the machine. Tumbler systems used in stone washing and dyeing machines are generally in cylindrical and plain body form and there are holes on this cylindrical body's surface drilled at desired distances to each other. In these machines with cylindrical and plain surface tumblers, textile materials that goes through stone washing or dyeing, are generally not able to demonstrate the desired bleaching effect.
There are 3-4-5 pieces of breaker and spreader flaps on the inner tumbler of conventional washing machines. As a result of these flaps crashing across with products during washing and using pumice, pearlite and various chemicals, desired effects are tried to be obtained on the fabric within 30 min. to 150 min. due to the product type. Small flaps are parallel to the main flaps in current systems. Due to this parallel placement they have difficulty spreading the products.
In the patent application numbered TR201820996 "Multi layered inner tumbler structure specific to dyeing and washing machines" is described. The invention is about the inner tumbler mechanism specific to dyeing and washing machines used in textile industry and it's characteristic is; replacing a four quarter-circle formed parts at the space between the outer tumbler and the pored inner tumbler, located in a way to fit in between the big inner pallets on the pored inner tumbler and wrapping all around the outer surface of the pored inner tumbler. Each one end of the opposing two of these four quarter-circle formed parts, are closed by the starting place of the inner pallet. While one end of the remaining two quarter-circle formed parts is open, the other is closed and this way there are two opposing flap forms established on the pored inner tumbler. The system consists of the outer tumbler, pored inner tumbler, big inner pallet, inner pallet holes, small inner pallet, quarter-circle formed part, liquid storing space and the liquid carrying pallet.
In the patent application numbered TR201807441 “A long-life tumbler for washing machines" is described. The invention is about the industrial type washing machines consisting of a lid placed on the front part of the body, an inner tumbler and an outer tumbler placed inside the body and engine, pulley, belt and bearing components enabling the rotation of the inner tumbler on the outer tumbler and its' characteristic is; involving a strengthening layer inside the inner tumbler to prevent wearing of the inner surface of inner tumbler and intended to make abrasion on washed products, said strengthening layer being separate from the inner tumbler, the strengthening layer being formed by combining several strengthening profiles, strengthening layer having holes to enable water circulation, strengthening layer being designed in an indented form to enhance the abrasion performance.
In the patent applications mentioned above, textile product washing machines are described. For the tumbler structures they involve, said products are not able to make bleaching process of textile products efficiently. In addition, these products are disadvantageous by means of cost.
In conclusion there's a need for a low-cost, long-life, durable new technology with an efficient performance that can overcome the disadvantages mentioned above, increases the crashing area of products during washing, saves on time, provides a homogeneous effect on products, low on labor cost, enables recycling of material consumptions such as pumice stone, pearlite etc.
Definition of Invention:
This invention is the washing machine auxiliary flaps that can overcome the disadvantages mentioned above and its' characteristic is; being a low-cost, long-life, durable new technology with an efficient performance that can overcome the disadvantages mentioned above, increases the crashing area of products during washing, saves on time, provides a homogeneous effect on products, low on labor cost, enables recycling of material consumptions such as pumice stone, pearlite etc.
The product subject to invention is placed on existing flaps perpendicularly, horizontally and crosswise in various angles and the crashing surface of products is increased. Thanks to these increased areas, both time is saved and products are better separated thus the effect is obtained equally on all surfaces. The products are able to be effected equally and earlier than the desired time. This advantage is achieved by placing additional flaps on main flaps from both sides, right and left, perpendicularly, horizontally and crosswise in various angles according to match the tumbler volume, this way the crashing areas is increased and a homogeneous effect is obtained.
Thanks to the auxiliary flaps both time and product quality is saved as well as consumption of labor/time, chemicals, pumice stone, pearlite etc. are able to be recycled.
The product subject to invention is implemented in a fixed or variable system with perpendicular angle or crosswise angles to main flaps. In addition, these small flaps are parallel to main flaps in other systems. Due to being parallel, they have difficulty in spreading products. As seen in figures, pants and textile products are spreaded homogenously in our invention with its' perpendicular and angular touch to products simultaneously.
As the parts consisting the invention are able to be fixed on each other easily, it's installed very easily and with its' short assembly time the costs are also low. In addition, the invention has a solid structure.
Description of Figures:
Invention will be explained by referring to the annexed figures this way function and characteristics of the invention will be understood more clearly but this is not intended to limit the invention with these specific arrangements. Contrary, it's intended to cover all alternatives, changes and equivalencies that can be included in the area the invention is described in by the claims in the annex. It's best to note that shown details are demonstrated and presented only for the purpose of explaining the preferred arrangements of the current invention and providing the most practical and easy definition of both the development of methods and the rules and conceptual features of the invention. In these figures; Figure 1 Perspective view of the system. Figure 2 Perspective view of the system. Figure 3 Detail view of the system. Figure 4 Detail view of the system.
Figures that will help to understand this invention are numbered as specified in the annexed picture and they are given below by their names. Description of References:
1. Tumbler sheet
2. Tumbler rear mirror
3. Washing pallet 3.1. Washing pallet side surface
4. Tumbler front mirror
5. Side pallet
Description of Invention:
The invention has; the tumbler sheet (1) formed in a circular shape, the tumbler rear mirror (2) located at the back of the tumbler sheet (1), the tumbler front mirror (4) located at the front of the tumbler sheet (1), the washing pallets (3) located on the tumbler sheet (1) inner surface with equal angles in a way to enable the washing process and the tumbler side pallets (5) fixed on the tumbler sheet (1) with equal angles in a way to be perpendicular, horizontal or crosswise to the washing pallet side surface (3.1).
The product subject to invention has at least one piece of side pallet (5) located on the washing pallet side surface (3.1) in a way to increase the crashing surface of products. Detailed Description of Invention:
The parts consisting the invention in basic are; the tumbler sheet (1), the tumbler rear mirror (2), the washing pallet (3), the tumbler front mirror (4) and the tumbler side pallet (5).
There is the tumbler sheet (1), the tumbler rear mirror (2) and the tumbler front mirror (4) in the product subject to invention. The two ends of the tumbler sheet (1) are connected in a way to form a circular shape. The circular shaped tumbler rear mirror (2) is fixed at the back of the tumbler sheet (1). And again the circular shaped tumbler front mirror (4) is fixed at the front of the tumbler sheet (1).
There is the washing pallet (3) and the tumbler side pallet (5) in the product subject to invention. The washing pallet (3) involves the washing pallet side surface (3.1). The washing pallet (3) is fixed on the tumbler sheet (1) inner surface located with equal angles. There are the tumbler side pallets (5) located on the tumbler sheet (1) in a way to be perpendicular, horizontal or crosswise to the washing pallet side surface (3.1).
The tumbler side pallets (5) can be located as at least one on the tumbler sheet (1) side surface according to the design requirements. By locating the tumbler side pallets (5) in a way to be perpendicular, horizontal or crosswise to the washing pallets side surface (3.1), the crashing surface of the washed products is increased furthermore.

Claims

1- The invention; is about the washing machine auxiliary flaps that involves the tumbler sheet (1) formed in a circular shape, the tumbler rear mirror (2) located at the back of the tumbler sheet (1), the tumbler front mirror (4) located at the front of the tumbler sheet (1) and the washing pallets (3) located on the tumbler sheet (1) inner surface with equal angles in a way to enable the washing process and its' characteristic is including; the tumbler side pallets (5) fixed on the tumbler sheet (1) with equal angles in a way to be perpendicular, horizontal or crosswise to the washing pallet side surface (3.1).
2- What's mentioned in Claim 1 is the washing machine auxiliary flaps and its' characteristic is having; at least one piece of side pallet (5) located on the washing pallet side surface (3.1) in a way to increase the crashing surface of products.
PCT/TR2021/050364 2020-04-22 2021-04-20 Washing machine auxiliary flaps WO2021216023A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2020/06333 2020-04-22
TR202006333 2020-04-22

Publications (2)

Publication Number Publication Date
WO2021216023A2 true WO2021216023A2 (en) 2021-10-28
WO2021216023A3 WO2021216023A3 (en) 2022-01-13

Family

ID=78269724

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2021/050364 WO2021216023A2 (en) 2020-04-22 2021-04-20 Washing machine auxiliary flaps

Country Status (1)

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WO (1) WO2021216023A2 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE60323967D1 (en) * 2002-05-17 2008-11-20 Arcelik As A DRUM
DE102008009141A1 (en) * 2008-02-14 2009-08-27 BSH Bosch und Siemens Hausgeräte GmbH Laundry drum for a laundry treatment machine
TR201807751A2 (en) * 2018-05-31 2018-05-31
TR201807754A2 (en) * 2018-05-31 2018-05-31

Also Published As

Publication number Publication date
WO2021216023A3 (en) 2022-01-13

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