WO2021208997A1 - Electrode manufacturing method, electrode, and semiconductor device - Google Patents

Electrode manufacturing method, electrode, and semiconductor device Download PDF

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Publication number
WO2021208997A1
WO2021208997A1 PCT/CN2021/087442 CN2021087442W WO2021208997A1 WO 2021208997 A1 WO2021208997 A1 WO 2021208997A1 CN 2021087442 W CN2021087442 W CN 2021087442W WO 2021208997 A1 WO2021208997 A1 WO 2021208997A1
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WO
WIPO (PCT)
Prior art keywords
semiconductor layer
electrode
opening
recess
etching
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PCT/CN2021/087442
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French (fr)
Chinese (zh)
Inventor
宋晰
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苏州能讯高能半导体有限公司
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Publication of WO2021208997A1 publication Critical patent/WO2021208997A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3205Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
    • H01L21/321After treatment
    • H01L21/3213Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions

Definitions

  • This application relates to the field of semiconductor manufacturing technology, in particular to a manufacturing method of an electrode, an electrode and a semiconductor device.
  • the third-generation semiconductor material gallium nitride has the characteristics of large forbidden band width, high electron saturation drift speed, high breakdown field strength, good thermal conductivity, etc., and has strong spontaneous and piezoelectric polarization effects.
  • the first-generation semiconductor materials and the second-generation semiconductor materials are more suitable for manufacturing high-frequency, high-voltage, and high-temperature-resistant high-power electronic devices, especially in the field of radio frequency and power supply, which have become the current research hotspot.
  • 5G communication has high requirements for the bandwidth and high frequency of semiconductor devices, and the design and process flow of the metal electrode structure are closely related to the bandwidth and frequency characteristics of the semiconductor device.
  • the metal electrode manufacturing process is the key to GaN-based electronic devices. In one of the processes, the quality of the formed metal electrode will directly affect the electrical performance of the gallium nitride semiconductor device.
  • the first aspect of the present application provides a method for manufacturing an electrode.
  • the electrode needs to be formed on a semiconductor layer.
  • the manufacturing method includes: providing a semiconductor layer, the surface of the semiconductor layer is formed with a recess; and filling the recess with a metal raw material, and the metal raw material extends to the surface of the semiconductor layer where the recess is not formed.
  • the metal raw material is used to form electrodes.
  • forming the recess and filling the metal raw material in the recess may include the following steps S1 to S3.
  • an etching layer is formed on the upper surface of the semiconductor layer, and the etching layer is etched to obtain an etching pattern, wherein the etching pattern includes a first layer located on the surface of the etching layer away from the semiconductor layer and communicating with the surface of the semiconductor layer. Opening; the surface of the semiconductor layer is etched through the first opening, thereby forming a depression on the surface of the semiconductor layer close to the etching layer. For example, the orthographic projection of the first opening on the surface of the semiconductor layer coincides with the orthographic projection of the recess on the surface of the semiconductor layer.
  • the orthographic projection of the recess on the surface where the semiconductor layer is located is within the orthographic projection of the second opening on the surface where the semiconductor layer is located.
  • S3 Fill the recess with metal material through the second opening until the metal material completely covers the recess.
  • the orthographic projection of the second opening on the surface of the semiconductor layer coincides with the orthographic projection of the metal material on the surface of the semiconductor layer.
  • step S2 the width of the side edge of the first opening is expanded by 0.05um-0.5um.
  • the etching pattern further includes a third opening located between the first opening and the recess of the etching layer, and the width of the second opening is larger than the width of the first opening and smaller than the width of the third opening. Opening width.
  • step S2 plasma is used to etch the corresponding first opening above the recess to form the second opening, that is, the second opening is etched by plasma.
  • the layer is etched to form a second opening.
  • the material of the semiconductor layer is a semiconductor material based on a group III-V compound.
  • the electrode manufacturing method may further include step S4: peeling off the etching layer.
  • the manufacturing method of the electrode may further include step S5: annealing the metal raw material deposited above the recess.
  • a second aspect of the present application provides an electrode, which is prepared using the electrode manufacturing method in the first aspect described above, wherein the metal raw material is used to form the electrode.
  • a semiconductor layer is provided on one side of the electrode, and a recess is provided on the side of the semiconductor layer close to the electrode.
  • the electrode is formed by filling the recess with a metal raw material, and the metal raw material of the electrode completely covers the recess.
  • the angle between the side surface of the recess and the bottom surface is greater than 90 degrees, and there is no gap between the electrode metal raw material and the recess at the junction of the surface of the semiconductor layer and the recess.
  • the portion of the metal raw material located in the recess is conformal to the recess.
  • a third aspect of the present application provides a semiconductor device including the above-mentioned electrode.
  • the semiconductor device includes a semiconductor layer and a metal raw material, the surface of the semiconductor layer is provided with recesses, and the metal raw material fills the recesses and extends to the semiconductor layer that is not provided with recesses. On the surface.
  • the recesses and the metal material are formed by using an etching layer.
  • the etching layer is located on the side of the semiconductor layer where the recesses are provided.
  • the etching layer includes a second opening formed by expanding the first opening corresponding to the recess, and the recess is formed by using the etching layer formed with the first opening as a mask.
  • the orthographic projection of the first opening on the surface where the semiconductor layer is located coincides with the orthographic projection of the recess on the surface where the semiconductor layer is located;
  • the orthographic projection is located within the orthographic projection of the second opening on the surface where the semiconductor layer is located; and the orthographic projection of the second opening on the surface where the semiconductor layer is located coincides with the orthographic projection of the metal material on the surface where the semiconductor layer is located.
  • the distance from the edge of the orthographic projection of the second opening on the surface of the semiconductor layer to the edge of the orthographic projection of the recess on the surface of the semiconductor layer is 0.05um- 0.5um.
  • the etching layer further includes a third opening, and the third opening is located between the second opening and the recess.
  • the orthographic projection of the second opening on the surface where the semiconductor layer is located is within the orthographic projection of the third opening on the surface where the semiconductor layer is located.
  • the material of the semiconductor layer is a semiconductor material based on a group III-V compound.
  • the angle between the side surface of the recess and the bottom surface is greater than 90 degrees, and the metal material and the recess are at the junction of the surface of the semiconductor layer (the surface facing the metal material) and the recess Seamless.
  • the portion of the metal raw material located in the recess is conformal to the recess.
  • a fourth aspect of the present application provides a method for manufacturing a semiconductor device, the manufacturing method includes: providing a semiconductor layer, the surface of the semiconductor layer is formed with a recess; On the sunken surface.
  • the method of forming the recess and the metal raw material can be based on the manufacturing method mentioned in the first aspect.
  • the embodiments of the present application provide an electrode, which is prepared by using the above-mentioned manufacturing method of a semiconductor device, the electrode completely covers the recess, the contact surface of the electrode metal and the recess is larger, and the electrode is tightly attached at the junction of the semiconductor layer and the recess, The corrosion resistance and electrical performance of the electrode can be improved.
  • An embodiment of the present application provides a semiconductor device including the above-mentioned electrode. Because the semiconductor device provided by the embodiment of the present application quotes the foregoing electrode, the semiconductor device provided by the embodiment of the present application also has the advantage of an electrode.
  • the electrode manufacturing method, electrode and semiconductor device provided in this application can be widely used in the fields of radio frequency microwave, power supply electronics and the like.
  • FIG. 1 is a flowchart of a method for manufacturing an electrode provided by an embodiment of the application
  • FIG. 2 is a cross-sectional view of the electrode after step S1 in the method for manufacturing an electrode according to an embodiment of the application;
  • FIG. 3 is a cross-sectional view of the electrode after step S2 in the method for manufacturing an electrode according to an embodiment of the application;
  • 4A is a cross-sectional view of the electrode after step S3 in the method for manufacturing an electrode according to an embodiment of the application;
  • 4B is a cross-sectional view of the electrode after step S4 in the method for manufacturing an electrode according to an embodiment of the application;
  • FIG. 5 is a cross-sectional view of the electrode after step S1 in another electrode manufacturing method provided by an embodiment of the application;
  • FIG. 6 is a cross-sectional view of the electrode after step S2 in another electrode manufacturing method according to an embodiment of the application;
  • FIG. 7 is a cross-sectional view of the electrode after step S3 in another electrode manufacturing method provided by an embodiment of the application.
  • An etching layer is processed on the semiconductor layer, and an etching pattern is processed on the etching layer.
  • the etching pattern has an opening facing the semiconductor layer, and a depression is formed on the semiconductor layer through the opening, and then the depression is made through the opening
  • the evaporated metal raw material is offset relative to the recess, and the fit is not tight, that is, the solidified metal raw material cannot completely cover the recess, and a gap will be formed at the opening of the recess, resulting in offset
  • the electrical reliability of the metal electrode is low, the corrosion resistance is low, and the service life is low, so that the quality of the formed metal electrode cannot meet the increasingly high semiconductor performance requirements.
  • the purpose of this application is to provide a method for manufacturing an electrode, an electrode and a semiconductor device, in particular to an electrode in a semiconductor device and a method for manufacturing the electrode in the semiconductor device, so as to provide a metal electrode with high reliability, long life, Metal electrodes and semiconductor devices with stable performance can be widely used in radio frequency, microwave, power electronics and other fields, especially suitable for electrode production of third-generation semiconductor devices, which can effectively improve the reliability and stability of gallium nitride devices.
  • the electrode manufacturing method, electrode and semiconductor device provided in this application alleviate the existing metal raw material electrode preparation process, the metal raw material deviation caused by the metal raw material cannot completely cover the depression, resulting in low electrical reliability of the electrode and corrosion resistance performance Technical problems of low and low service life.
  • At least one embodiment is disclosed to provide an electrode and a semiconductor device including the electrode.
  • the semiconductor device includes a semiconductor layer and a metal raw material.
  • the surface of the semiconductor layer is provided with depressions.
  • the recess and the metal material are formed by using an etching layer.
  • the etching layer is located on the side of the semiconductor layer where the recess is provided.
  • the etching layer includes the first opening corresponding to the recess and is formed by expanding The second opening, the recess is formed by using the etching layer formed with the first opening as a mask.
  • Metal raw materials are used to form electrodes.
  • the embodiment of the present application provides a method for manufacturing an electrode, the electrode is formed on a semiconductor layer, and the semiconductor layer has a recess.
  • the method of forming recesses and electrodes on the semiconductor layer may include: first forming an etching layer on the upper surface of the semiconductor layer, and preparing an etching pattern on the etching layer, wherein the etching pattern includes the etching pattern on the surface of the etching layer and A first opening connected to the surface of the semiconductor layer; etching the surface of the semiconductor layer through the first opening to form a depression on the surface of the semiconductor layer, the outline size of the depression corresponding to the outline size of the first opening on the etched layer; then Etch the corresponding first opening above the recess, etch the edges on opposite sides of the width direction of the first opening to enlarge the width of the first opening; Fill the metal material inside.
  • the metal material can be stacked above the recess. Because the first opening of the etched pattern is expanded before the metal material is filled, the width of the stacked metal material is larger than the width of the recess. In this way, the recess can be completely covered in the width direction, the problem that the electrode metal and the edge of the groove are not closely attached is solved, and the corrosion resistance and electrical performance of the electrode after preparation can be improved.
  • At least one embodiment of the present application provides a method for manufacturing an electrode.
  • the method for manufacturing the electrode includes the following steps S1 to S3.
  • an etching layer 300 is formed on the surface of the semiconductor layer 200, and the etching layer 300 is etched to obtain an etching pattern, wherein the etching pattern includes the etching layer 300 located far away from the semiconductor layer
  • a first opening 310 connected to the surface of the semiconductor layer 200 on the surface of the semiconductor layer 200; the surface of the semiconductor layer 200 is etched through the first opening 310, that is, the etching layer 300 having the first opening 310 is used as a mask
  • the film etches the surface of the semiconductor layer 200 so as to form a recess 210 on the surface of the semiconductor layer 200 close to the etching layer 300.
  • the width of the first opening 310 is equal to the width of the recess 210, and the direction of the width is parallel to the surface where the semiconductor layer 200 is located, that is, the orthographic projection of the first opening 310 on the surface where the semiconductor layer 200 is located and the recess 210 on the semiconductor layer 200 The orthographic projections on the surface coincide.
  • the material of the etching layer 300 may be photoresist.
  • the etching layer 300 is exposed and developed to obtain an etching pattern.
  • a photoresist is applied on the surface of the semiconductor layer 200 to form an etching layer 300.
  • the etching pattern with openings is obtained by exposure and development.
  • the etching pattern includes a first opening 310 located on the surface of the etching layer 300 away from the semiconductor layer 200 and communicating with the surface of the semiconductor layer 200.
  • the upper surface of the semiconductor layer 200 is etched through the first opening 310 to form a recess 210 on the upper surface of the semiconductor layer 200.
  • the outline size of the recess 210 corresponds to the outline size of the first opening 310 on the etching layer 300.
  • the etching pattern is straight, that is, from the side of the etching layer 300 facing the semiconductor layer 200 to the side of the etching layer 300 facing away from the semiconductor layer 200, the etching pattern ( The width of the first opening 310) is unchanged.
  • the etching pattern may also be in the shape of "convex" or "earth” represented by Chinese characters, for example, the word "convex" or "earth”
  • the size of the end of the etching pattern facing the semiconductor layer 200 (opening size) is larger than the size of the end of the etching pattern facing away from the semiconductor layer 200 (opening size).
  • the corresponding first opening 310 above the recess 210 is etched, and opposite sides of the first opening 310 in the width direction are etched, so as to expand the width of the first opening 310 to form the second opening 320.
  • the width of the second opening 320 is greater than the width of the recess 210, that is, the orthographic projection of the recess 210 on the surface where the semiconductor layer 200 is located is within the orthographic projection of the second opening 320 on the surface where the semiconductor layer 200 is located.
  • the second opening 320 may be formed by etching the opposite sides of the first opening 310 in the width direction by plasma.
  • oxygen plasma may be used to The width of the first opening 310 is enlarged.
  • the width of the two opposite sides of the first opening 310 in the width direction has the same expanded size.
  • S3 Fill the recess 210 with the metal raw material 400 through the second opening 320 until the metal raw material 400 completely covers the recess 210. Because the size of the second opening 320 is larger than the size of the recess 210, the metal raw material 400 can extend beyond the recess 210, that is, the metal raw material 400 can extend to the portion of the semiconductor layer 200 where the recess 210 is not provided, thereby ensuring that the metal raw material 400 can The recess 210 is completely covered.
  • the metal material 400 is filled into the recess 210 through the second opening 320, and the metal material will gradually pass through the widened second opening 320. Stacked in the recess 210 and part of the surface of the semiconductor layer 200.
  • the metal raw material 400 can be stacked above the recess 210, because the first opening 310 of the etched pattern is expanded before the metal raw material 400 is filled, that is, the width of the second opening 320 is larger than the width of the recess 210.
  • the width covered by the stacked metal raw material 400 should be greater than the width of the recess 210, which effectively avoids the problem of insufficient bonding between the metal raw material and the semiconductor layer at the edge of the groove and the gap, so that the recess 210 can be completely covered in the width direction. Therefore, the corrosion resistance and electrical performance of the electrode formed by the metal raw material 400 after preparation can be improved.
  • the expanded width of the first opening 310 will affect the contact resistance and electrode stability of the electrode.
  • the side edge width of the first opening 310 is expanded by 0.05-0.5um to form the second opening 320, then the same as in step S1 Compared with the width of the first opening 310 in, after step S2, the width of the second opening 320 is increased by 0.1-1 um compared to the width of the first opening 310. It is found through research that filling the metal raw material 400 through the second opening 320 with a width of 0.1-1um can effectively avoid the problem of the gap between the metal raw material and the semiconductor layer at the edge of the groove, even if the metal raw material 400 occurs during the filling process.
  • the metal raw material 400 stacked in the recess 210 can also completely cover the recess 210 in the width direction, thereby improving the electrical performance of the electrode.
  • the width of the side edge of the first opening 310 is enlarged by 0.1-0.3um, which is more conducive to reducing the contact resistance of the electrode and improving the stability of the electrode.
  • the etching pattern is in the shape of "convex" according to Chinese characters.
  • the "convex" The font can be expressed as an undercut structure, that is, the size of the end of the etching pattern facing the semiconductor layer 200 (opening size) is larger than the size of the end of the etching pattern facing away from the semiconductor layer 200 (opening size).
  • the width of the part facing (closer to) the semiconductor layer 200 in the etching pattern is large, and the width of the part facing (further away from) the semiconductor layer 200 is small, that is, the etching pattern also includes the first part located in the etching layer 300
  • the width of the second opening 320 should be greater than the width of the first opening 310 and less than the width of the third opening 330, that is, the orthographic projection of the first opening 310 on the surface where the semiconductor layer 200 is located.
  • the orthographic projection of the second opening 320 on the surface where the semiconductor layer 200 is located is within the orthographic projection of the third opening 330 on the surface where the semiconductor layer 200 is located .
  • the recess and the semiconductor layer have an inclination (the angle between the side surface of the recess and the bottom surface is greater than 90 degrees)
  • the length of the side surface of the recess is increased, that is, along the In a direction perpendicular to the surface where the semiconductor layer is located, the recess may have a trapezoidal cross-section, the top of the trapezoid is the bottom of the recess, and the sides of the trapezoid are the sides of the recess.
  • the same etching layer in the process of forming an electrode made of metal raw materials, the same etching layer may be etched three times in succession:
  • an etching material can be used to etch on the etching layer to obtain an etching pattern having a first opening
  • etching material is used to etch the semiconductor layer, thereby obtaining depressions on the upper surface of the semiconductor layer;
  • the first opening of the above-mentioned etching layer is etched by an etching material, so that the first opening is widened to form a second opening;
  • the etching material used for the second etching of the semiconductor layer is different from the etching material used in other steps. Further, the etching material used for the third etching of the first opening of the etching layer is plasma.
  • the metal material is filled into the recess through the second opening until the metal material completely covers the recess, forming the electrode of the present application.
  • the width of the first opening is increased to form the second opening, so that the width of the second opening can be controlled by controlling the width of the second opening.
  • the width of the metal electrode electrode formed of metal raw material
  • the metal electrode completely falls on the recessed area and completely covers the recess.
  • the types of the etching materials used to etch the etching layer and the semiconductor layer are different, and the comparison with the same layer has no effect, that is, the etching materials used to etch the etching layer will not etch the semiconductor layer. Yes, the etching materials used to etch the semiconductor layer will not etch the etching layer.
  • the manufacturing method of the electrode includes step S4: peeling off the etching layer 300, and the remaining structure may be as shown in FIG. 4B.
  • the metal raw material 400 After the metal raw material 400 is filled, a sufficient volume of the metal raw material 400 is stacked in the recess 210 so that the metal raw material 400 completely covers the recess 210, and the etching layer 300 is removed before the stacked metal raw material 400 is further processed.
  • the method for manufacturing the electrode may further include step S5: annealing the metal raw material 400 deposited above the recess 210, and the annealing temperature may be 700 to 900 degrees. In between, for example, the annealing temperature can be 800 degrees.
  • the semiconductor layer 200 may include a multilayer structure arranged one above the other.
  • the material of the layer structure is a semiconductor material based on III-V compounds, which may be gallium arsenide, indium phosphide, gallium aluminum gallium nitride, indium gallium nitride, and the like.
  • the material of the metal raw material may be one or a multi-layer alloy of titanium, aluminum, nickel, gold, and silicon.
  • the metal process of the electrode formed from the metal raw material may include one or a combination of a metal electron beam evaporation process, a metal sputtering process, or a metal plating process.
  • the metal electrode manufacturing process is one of the key processes for gallium nitride-based electronic devices.
  • the performance of the metal electrode will affect the performance stability of the entire semiconductor device.
  • the ohmic electrode is often slightly offset or not in close contact with the electrode recess, which greatly affects the performance of the electrode.
  • the metal electrode (formed from metal raw materials) produced by the above-mentioned electrode production method can greatly improve the electrical performance and stability of the metal electrode, can also accurately control the size of the metal electrode, and can also reduce the use of intermediate materials and greatly save costs, thereby reducing The overall cost of semiconductor devices is suitable for industrial production.
  • the electrode In the actual process, in the process of forming the metal electrode, it is difficult for the electrode to completely fit the recess according to the expected structure, and the formed electrode will have a gap or offset at the edge of the recess, which greatly affects the quality and electrical performance of the electrode. Finally, the overall performance of the semiconductor device is degraded, especially for electrodes with an inclination angle greater than 90 degrees between the side and bottom of the electrode, the offset or gap at the edge of the recess is more obvious, and even the electrical performance of the semiconductor device is drastically degraded.
  • An embodiment of the present application provides an electrode formed on a semiconductor layer, and the semiconductor layer includes a recess.
  • the electrode is prepared by the above-mentioned electrode manufacturing method, wherein a semiconductor layer is provided on one side of the electrode, and a recess is provided on the side of the semiconductor layer close to the electrode.
  • the electrode is formed by solidifying the metal raw material on the recess, and the metal raw material of the electrode completely covers the recess.
  • the electrode includes a metal raw material that completely covers the recess.
  • the metal electrode prepared by the electrode preparation method of the present application has a larger contact surface with the recess, closely adheres to the semiconductor layer, and the corrosion resistance and electrical performance of the electrode can be improved.
  • the electrode metal material formed by the manufacturing method of the present application and recessed on the surface of the semiconductor layer There is no gap at the interface with the depression, that is, the portion of the metal raw material located in the depression conforms to the depression.
  • the shape of the cross section of the recess (along the direction perpendicular to the surface where the semiconductor layer is located) is a trapezoid, and the top of the trapezoid is the bottom surface of the recess, because the shape of the metal raw material (electrode) in the recess is conformal to the shape of the recess .
  • the shape of the metal raw material (electrode) in the recessed part of the shape of the cross-section is also a trapezoid, and the top of the trapezoid faces the bottom of the recess, that is, the trapezoid faces the recessed
  • the edge of the bottom surface is the top of the trapezoid.
  • An embodiment of the present application provides a semiconductor device including the above-mentioned electrode. Because the semiconductor device provided in the embodiment of the present application quotes the above-mentioned electrode, the semiconductor device provided in the embodiment of the present application also has the advantage of an electrode.
  • the semiconductor devices of this application include, but are not limited to: high-power gallium nitride high-electron mobility transistors (High Electron Mobility Transistor, HEMT) that work in a high-voltage and high-current environment, and silicon on an insulating substrate (Silicon-On) -Insulator, SOI for short) structure transistors, GaAs based transistors, Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-
  • MISFET Metal-Semiconductor Field-Effect Transistor
  • DHFET Double Heterojunction Field-Effect Transistor
  • JFET Junction Field-Effect Transistor
  • MESFET Metal Semiconductor Field Metal-Semiconductor Field-Effect Transistor
  • MISHFET Metal-Semiconductor Heterojunction Field-Effect Transistor
  • the electrode manufacturing method, electrode and semiconductor device provided in this application can be widely used in the fields of radio frequency microwave, power supply electronics and the like. Especially for GaN electronic devices with large forbidden band width, high electron mobility, high breakdown field strength, and good thermal conductivity, the advantages are more obvious.
  • the quality of the formed metal electrode is good, the electrode stability is good, and the electrical performance of the electrode is significantly improved. It can better meet the high-performance requirements of the rapidly developing electronic communications and other fields.

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Abstract

The present application provides an electrode manufacturing method, an electrode, and a semiconductor device, pertaining to the technical field of semiconductor manufacturing. The method comprises: forming an etch layer on a surface of a semiconductor layer, and forming an etch pattern on the etch layer, the etch pattern comprising a first aperture located at a surface of the etch layer away from a semiconductor side and communicated with a surface of the semiconductor layer; etching the surface of the semiconductor layer via the first aperture, so as to form a depression on the surface of the semiconductor layer; etching the corresponding first aperture above the depression, and etching two opposite edges of the first aperture in a width direction thereof, so as to increase the width of the first aperture; and filling, via a second aperture, the depression with a metal material until the metal material completely covers the depression. In this way, the invention enables the depression to be completely covered by the metal material in the width direction, and the metal material provides corrosion resistance to electrodes, thereby improving electrical properties.

Description

电极的制造方法、电极及半导体器件Manufacturing method of electrode, electrode and semiconductor device
本申请要求于2020年04月15日递交的中国专利申请第202010296432.7号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。This application claims the priority of the Chinese patent application No. 202010296432.7 filed on April 15, 2020, and the content of the above-mentioned Chinese patent application is quoted here in full as a part of this application.
技术领域Technical field
本申请涉及半导体制造技术领域,尤其是涉及一种电极的制造方法、电极及半导体器件。This application relates to the field of semiconductor manufacturing technology, in particular to a manufacturing method of an electrode, an electrode and a semiconductor device.
背景技术Background technique
第三代半导体材料氮化镓由于具有禁带宽度大、电子饱和漂移速度高、击穿场强高、导热性能好等特点,且具有很强的自发和压电极化效应,相较于第一代半导体材料和第二代半导体材料更适合于制造高频、高压和耐高温的大功率电子器件,尤其是在射频和电源领域优势明显,已经成为目前的研究热点。The third-generation semiconductor material gallium nitride has the characteristics of large forbidden band width, high electron saturation drift speed, high breakdown field strength, good thermal conductivity, etc., and has strong spontaneous and piezoelectric polarization effects. The first-generation semiconductor materials and the second-generation semiconductor materials are more suitable for manufacturing high-frequency, high-voltage, and high-temperature-resistant high-power electronic devices, especially in the field of radio frequency and power supply, which have become the current research hotspot.
目前5G通信对于半导体器件的带宽和高频要求很高,而金属电极结构的设计和工艺流程与半导体器件的带宽和频率特性有密切的关系,金属电极制造工艺是氮化镓基电子器件的关键工艺之一,形成金属电极的质量会直接影响氮化镓半导体器件的电学性能。At present, 5G communication has high requirements for the bandwidth and high frequency of semiconductor devices, and the design and process flow of the metal electrode structure are closely related to the bandwidth and frequency characteristics of the semiconductor device. The metal electrode manufacturing process is the key to GaN-based electronic devices. In one of the processes, the quality of the formed metal electrode will directly affect the electrical performance of the gallium nitride semiconductor device.
发明内容Summary of the invention
本申请第一方面提供一种电极的制造方法,电极需要在半导体层上形成。该制造方法包括:提供半导体层,半导体层的表面形成有凹陷;以及在凹陷中填充金属原料,并且金属原料延伸至半导体层的未形成有凹陷的表面上。该金属原料用于形成电极。The first aspect of the present application provides a method for manufacturing an electrode. The electrode needs to be formed on a semiconductor layer. The manufacturing method includes: providing a semiconductor layer, the surface of the semiconductor layer is formed with a recess; and filling the recess with a metal raw material, and the metal raw material extends to the surface of the semiconductor layer where the recess is not formed. The metal raw material is used to form electrodes.
在本申请第一方面的一个具体实施方式中,形成凹陷以及在凹陷中填充金属原料可以包括如下步骤S1~S3。In a specific implementation of the first aspect of the present application, forming the recess and filling the metal raw material in the recess may include the following steps S1 to S3.
S1,在半导体层的上表面上形成刻蚀层,对刻蚀层进行刻蚀得到刻蚀图形,其中,刻蚀图形包括位于刻蚀层远离半导体层的表面并与半导体层表面连通的第一开口;通过第一开口对半导体层的表面进行刻蚀,从而在半导体层靠近刻蚀层的表面形成凹陷。例如,第一开口在半导体层所在面上的正投影与凹陷在半导体层所在面上的正投影重合。S1, an etching layer is formed on the upper surface of the semiconductor layer, and the etching layer is etched to obtain an etching pattern, wherein the etching pattern includes a first layer located on the surface of the etching layer away from the semiconductor layer and communicating with the surface of the semiconductor layer. Opening; the surface of the semiconductor layer is etched through the first opening, thereby forming a depression on the surface of the semiconductor layer close to the etching layer. For example, the orthographic projection of the first opening on the surface of the semiconductor layer coincides with the orthographic projection of the recess on the surface of the semiconductor layer.
S2,刻蚀凹陷上方对应的刻蚀层第一开口,对第一开口宽度方向的相对两侧边沿进行刻蚀,从而扩大第一开口的宽度形成第二开口。例如,凹陷在半导体层所在面上的正投影位于第二开口在半导体层所在面上的正投影之内。S2, etch the corresponding first opening of the etching layer above the recess, and etch the edges on opposite sides of the first opening in the width direction, so as to expand the width of the first opening to form a second opening. For example, the orthographic projection of the recess on the surface where the semiconductor layer is located is within the orthographic projection of the second opening on the surface where the semiconductor layer is located.
S3,通过第二开口向凹陷内填充金属原料,直到金属原料完全覆盖凹陷。例如,第 二开口在半导体层所在面上的正投影与金属原料在半导体层所在面上的正投影重合。S3: Fill the recess with metal material through the second opening until the metal material completely covers the recess. For example, the orthographic projection of the second opening on the surface of the semiconductor layer coincides with the orthographic projection of the metal material on the surface of the semiconductor layer.
在本申请第一方面的一个具体实施方式提供中,进一步的,步骤S2中,第一开口的侧边沿宽度扩大0.05um-0.5um。In a specific implementation of the first aspect of the present application, further, in step S2, the width of the side edge of the first opening is expanded by 0.05um-0.5um.
在本申请第一方面的一个具体实施方式中,进一步的,刻蚀图形还包括位于刻蚀层第一开口和凹陷之间的第三开口,第二开口宽度大于第一开口宽度且小于第三开口宽度。In a specific implementation of the first aspect of the present application, further, the etching pattern further includes a third opening located between the first opening and the recess of the etching layer, and the width of the second opening is larger than the width of the first opening and smaller than the width of the third opening. Opening width.
在本申请第一方面的一个具体实施方式中,进一步的,步骤S2中,利用等离子体刻蚀凹陷上方对应的第一开口以形成第二开口,即,利用等离子体刻蚀具有第一开口的刻蚀层以形成第二开口。In a specific implementation of the first aspect of the present application, further, in step S2, plasma is used to etch the corresponding first opening above the recess to form the second opening, that is, the second opening is etched by plasma. The layer is etched to form a second opening.
在本申请第一方面的一个具体实施方式中,进一步的,半导体层的材料为基于III-V族化合物的半导体材料。In a specific implementation of the first aspect of the present application, further, the material of the semiconductor layer is a semiconductor material based on a group III-V compound.
在本申请第一方面的一个具体实施方式中,进一步的,电极的制造方法还可以包括步骤S4:剥离刻蚀层。In a specific implementation of the first aspect of the present application, further, the electrode manufacturing method may further include step S4: peeling off the etching layer.
在本申请第一方面的一个具体实施方式中,进一步的,电极的制造方法还可以包括步骤S5:对凹陷上方堆积的金属原料进行退火处理。In a specific implementation of the first aspect of the present application, further, the manufacturing method of the electrode may further include step S5: annealing the metal raw material deposited above the recess.
本申请第二方面提供一种电极,该电极采用上述第一方面中的电极的制造方法制备,其中,金属原料用于形成为电极。电极一侧设置半导体层,半导体层靠近电极一侧设置凹陷,电极由金属原料在凹陷上填充而成,且电极的金属原料完全覆盖凹陷。A second aspect of the present application provides an electrode, which is prepared using the electrode manufacturing method in the first aspect described above, wherein the metal raw material is used to form the electrode. A semiconductor layer is provided on one side of the electrode, and a recess is provided on the side of the semiconductor layer close to the electrode. The electrode is formed by filling the recess with a metal raw material, and the metal raw material of the electrode completely covers the recess.
在本申请第二方面的一个具体实施方式中,进一步的,凹陷的侧面与底面的夹角大于90度,且电极金属原料和凹陷在半导体层表面与凹陷交界处无缝隙。例如,所述金属原料的位于所述凹陷的部分与所述凹陷共形。In a specific implementation of the second aspect of the present application, further, the angle between the side surface of the recess and the bottom surface is greater than 90 degrees, and there is no gap between the electrode metal raw material and the recess at the junction of the surface of the semiconductor layer and the recess. For example, the portion of the metal raw material located in the recess is conformal to the recess.
本申请第三方面提供一种半导体器件,该半导体器件包括上述的电极。A third aspect of the present application provides a semiconductor device including the above-mentioned electrode.
在本申请第三方面的一个具体实施方式提供的半导体器件中,该半导体器件包括半导体层和金属原料,半导体层的表面设置有凹陷,金属原料填充凹陷并延伸至半导体层的未设置有凹陷的表面上。In the semiconductor device provided by a specific embodiment of the third aspect of the present application, the semiconductor device includes a semiconductor layer and a metal raw material, the surface of the semiconductor layer is provided with recesses, and the metal raw material fills the recesses and extends to the semiconductor layer that is not provided with recesses. On the surface.
在本申请第三方面的一个具体实施方式提供的半导体器件中,凹陷和金属原料设置为利用刻蚀层形成,在形成凹陷和金属原料时,刻蚀层位于半导体层的设置有凹陷的一侧,刻蚀层包括对与凹陷对应的第一开口进行扩展而形成的第二开口,凹陷通过形成有第一开口的刻蚀层为掩膜形成。In the semiconductor device provided by a specific embodiment of the third aspect of the present application, the recesses and the metal material are formed by using an etching layer. When the recesses and the metal material are formed, the etching layer is located on the side of the semiconductor layer where the recesses are provided. The etching layer includes a second opening formed by expanding the first opening corresponding to the recess, and the recess is formed by using the etching layer formed with the first opening as a mask.
在本申请第三方面的一个具体实施方式提供的半导体器件中,第一开口在半导体层所在面上的正投影与凹陷在半导体层所在面上的正投影重合;凹陷在半导体层所在面上的正投影位于第二开口在半导体层所在面上的正投影之内;以及第二开口在半导体层所 在面上的正投影与金属原料在半导体层所在面上的正投影重合。In the semiconductor device provided by a specific implementation of the third aspect of the present application, the orthographic projection of the first opening on the surface where the semiconductor layer is located coincides with the orthographic projection of the recess on the surface where the semiconductor layer is located; The orthographic projection is located within the orthographic projection of the second opening on the surface where the semiconductor layer is located; and the orthographic projection of the second opening on the surface where the semiconductor layer is located coincides with the orthographic projection of the metal material on the surface where the semiconductor layer is located.
在本申请第三方面的一个具体实施方式提供的半导体器件中,第二开口在半导体层所在面上的正投影的边缘至凹陷在半导体层所在面上的正投影的边缘的距离为0.05um-0.5um。In the semiconductor device provided by a specific implementation of the third aspect of the present application, the distance from the edge of the orthographic projection of the second opening on the surface of the semiconductor layer to the edge of the orthographic projection of the recess on the surface of the semiconductor layer is 0.05um- 0.5um.
在本申请第三方面的一个具体实施方式提供的半导体器件中,刻蚀层还包括第三开口,该第三开口位于第二开口和凹陷之间。第二开口在半导体层所在面上的正投影位于第三开口在半导体层所在面上的正投影之内,凹陷在半导体层所在面上的正投影位于第三开口在半导体层所在面上的正投影之内。In the semiconductor device provided by a specific embodiment of the third aspect of the present application, the etching layer further includes a third opening, and the third opening is located between the second opening and the recess. The orthographic projection of the second opening on the surface where the semiconductor layer is located is within the orthographic projection of the third opening on the surface where the semiconductor layer is located. Within the projection.
在本申请第三方面的一个具体实施方式提供的半导体器件中,半导体层的材料为基于III-V族化合物的半导体材料。In the semiconductor device provided by a specific implementation of the third aspect of the present application, the material of the semiconductor layer is a semiconductor material based on a group III-V compound.
在本申请第三方面的一个具体实施方式提供的半导体器件中,凹陷的侧面与底面的夹角大于90度,且金属原料和凹陷在半导体层表面(面向金属原料的表面)与凹陷的交界处无缝隙。例如,金属原料的位于凹陷的部分与凹陷共形。In the semiconductor device provided by a specific embodiment of the third aspect of the present application, the angle between the side surface of the recess and the bottom surface is greater than 90 degrees, and the metal material and the recess are at the junction of the surface of the semiconductor layer (the surface facing the metal material) and the recess Seamless. For example, the portion of the metal raw material located in the recess is conformal to the recess.
本申请第四方面提供一种半导体器件的制造方法,该制造方法包括:提供半导体层,半导体层的表面形成有凹陷;以及在凹陷中填充金属原料,并且金属原料延伸至半导体层的未形成有凹陷的表面上。形成凹陷以及金属原料的方法可以依据上述第一方面提及的制造方法。A fourth aspect of the present application provides a method for manufacturing a semiconductor device, the manufacturing method includes: providing a semiconductor layer, the surface of the semiconductor layer is formed with a recess; On the sunken surface. The method of forming the recess and the metal raw material can be based on the manufacturing method mentioned in the first aspect.
本申请实施例提供一种电极,该电极采用上述的半导体器件的制造方法制备,该电极完全覆盖凹陷,电极金属与凹陷的接触面更大,以及在半导体层与凹陷的交界处贴合紧密,电极耐腐蚀性、电学性能可以得到提高。The embodiments of the present application provide an electrode, which is prepared by using the above-mentioned manufacturing method of a semiconductor device, the electrode completely covers the recess, the contact surface of the electrode metal and the recess is larger, and the electrode is tightly attached at the junction of the semiconductor layer and the recess, The corrosion resistance and electrical performance of the electrode can be improved.
本申请实施例提供一种半导体器件,该半导体器件包括上述的电极。因为本申请实施例提供的半导体器件引用了上述的电极,所以,本申请实施例提供的半导体器件也具备电极的优点。An embodiment of the present application provides a semiconductor device including the above-mentioned electrode. Because the semiconductor device provided by the embodiment of the present application quotes the foregoing electrode, the semiconductor device provided by the embodiment of the present application also has the advantage of an electrode.
本申请提供的电极制造方法、电极及半导体器件可以广泛用于射频微波、电源电子等领域。The electrode manufacturing method, electrode and semiconductor device provided in this application can be widely used in the fields of radio frequency microwave, power supply electronics and the like.
附图说明Description of the drawings
为了更清楚地说明本申请具体实施方式中的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the technical solutions in the specific embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings.
图1为本申请实施例提供的电极的制造方法的流程图;FIG. 1 is a flowchart of a method for manufacturing an electrode provided by an embodiment of the application;
图2为本申请实施例提供的一种电极的制造方法中经过步骤S1后的电极的截面图;2 is a cross-sectional view of the electrode after step S1 in the method for manufacturing an electrode according to an embodiment of the application;
图3为本申请实施例提供的一种电极的制造方法中经过步骤S2后的电极的截面图;3 is a cross-sectional view of the electrode after step S2 in the method for manufacturing an electrode according to an embodiment of the application;
图4A为本申请实施例提供的一种电极的制造方法中经过步骤S3后的电极的截面图;4A is a cross-sectional view of the electrode after step S3 in the method for manufacturing an electrode according to an embodiment of the application;
图4B为本申请实施例提供的一种电极的制造方法中经过步骤S4后的电极的截面图;4B is a cross-sectional view of the electrode after step S4 in the method for manufacturing an electrode according to an embodiment of the application;
图5为本申请实施例提供的另一种电极的制造方法中经过步骤S1后的电极的截面图;5 is a cross-sectional view of the electrode after step S1 in another electrode manufacturing method provided by an embodiment of the application;
图6为本申请实施例提供的另一种电极的制造方法中经过步骤S2后的电极的截面图;6 is a cross-sectional view of the electrode after step S2 in another electrode manufacturing method according to an embodiment of the application;
图7为本申请实施例提供的另一种电极的制造方法中经过步骤S3后的电极的截面图。FIG. 7 is a cross-sectional view of the electrode after step S3 in another electrode manufacturing method provided by an embodiment of the application.
附图标记:100-衬底;200-半导体层;210-凹陷;300-刻蚀层;310-第一开口;320-第二开口;330-第三开口;400-金属原料。Reference signs: 100—substrate; 200—semiconductor layer; 210—recess; 300—etching layer; 310—first opening; 320—second opening; 330—third opening; 400—metal raw material.
具体实施方式Detailed ways
下面将结合实施例对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions of the present application will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
在半导体层上加工出刻蚀层,刻蚀层上再加工出刻蚀图形,刻蚀图形上具有朝向半导体层的开口,通过该开口在半导体层上加工出凹陷,然后再通过该开口向凹陷蒸发金属原料上,但是蒸发后的金属原料相对于凹陷存在偏移,贴合不紧密,也就是说,固化后的金属原料并不能完全覆盖凹陷,会在凹陷的开口处形成缝隙,导致偏移,从而导致了金属电极的电学可靠性不高,耐腐蚀性能低,使用寿命低,使得形成的金属电极质量不能满足越来越高的半导体性能要求。An etching layer is processed on the semiconductor layer, and an etching pattern is processed on the etching layer. The etching pattern has an opening facing the semiconductor layer, and a depression is formed on the semiconductor layer through the opening, and then the depression is made through the opening On the evaporated metal raw material, but the evaporated metal raw material is offset relative to the recess, and the fit is not tight, that is, the solidified metal raw material cannot completely cover the recess, and a gap will be formed at the opening of the recess, resulting in offset As a result, the electrical reliability of the metal electrode is low, the corrosion resistance is low, and the service life is low, so that the quality of the formed metal electrode cannot meet the increasingly high semiconductor performance requirements.
本申请的目的在于提供一种电极的制造方法、电极及半导体器件,具体涉及半导体器件中的电极及在该半导体器件中制造该电极的方法,从而提供一种金属电极可靠性高、寿命高、性能稳定的金属电极和半导体器件,可以广泛用于射频微波、电源电子等领域,尤其适用第三代半导体器件的电极制作,可以有效提高氮化镓器件的可靠性和稳定性。本申请提供的电极制造方法、电极及半导体器件以缓解现有的金属原料电极制备过程中,金属原料偏移造成的金属原料无法完全覆盖凹陷,导致的电极的电学可靠性不高,耐腐蚀性能低,使用寿命低的技术问题。The purpose of this application is to provide a method for manufacturing an electrode, an electrode and a semiconductor device, in particular to an electrode in a semiconductor device and a method for manufacturing the electrode in the semiconductor device, so as to provide a metal electrode with high reliability, long life, Metal electrodes and semiconductor devices with stable performance can be widely used in radio frequency, microwave, power electronics and other fields, especially suitable for electrode production of third-generation semiconductor devices, which can effectively improve the reliability and stability of gallium nitride devices. The electrode manufacturing method, electrode and semiconductor device provided in this application alleviate the existing metal raw material electrode preparation process, the metal raw material deviation caused by the metal raw material cannot completely cover the depression, resulting in low electrical reliability of the electrode and corrosion resistance performance Technical problems of low and low service life.
公开至少一个实施例提供一种电极以及包括该电极的半导体器件,该半导体器件包括半导体层和金属原料,半导体层的表面设置有凹陷,金属原料填充凹陷并延伸至半导体层的未设置有凹陷的表面上。例如,凹陷和金属原料设置为利用刻蚀层形成,在形成凹陷和金属原料时,刻蚀层位于半导体层的设置有凹陷的一侧,刻蚀层包括由与凹陷对应的第一开口扩展形成的第二开口,凹陷利用形成有第一开口的刻蚀层为掩膜形成。金属原料用于形成电极。At least one embodiment is disclosed to provide an electrode and a semiconductor device including the electrode. The semiconductor device includes a semiconductor layer and a metal raw material. The surface of the semiconductor layer is provided with depressions. On the surface. For example, the recess and the metal material are formed by using an etching layer. When the recess and the metal material are formed, the etching layer is located on the side of the semiconductor layer where the recess is provided. The etching layer includes the first opening corresponding to the recess and is formed by expanding The second opening, the recess is formed by using the etching layer formed with the first opening as a mask. Metal raw materials are used to form electrodes.
本申请实施例提供一种电极的制造方法,该电极在半导体层上形成,半导体层具有凹陷。在半导体层上形成凹陷以及电极的方法可以包括:先在半导体层的上表面上形成刻蚀层,在刻蚀层上制备得到刻蚀图形,其中,刻蚀图形包括位于刻蚀层表面并与半导体层的表面连通的第一开口;通过第一开口对半导体层的表面进行刻蚀,从而在半导体层的表面形成凹陷,凹陷的轮廓尺寸与刻蚀层上的第一开口轮廓尺寸对应;然后,刻蚀凹陷上方对应的第一开口,对第一开口宽度方向的相对两侧边沿进行刻蚀,将第一开口的宽度扩大;再沿刻蚀层朝向半导体层方向,通过第二开口向凹陷内填充金属原料,通过上述步骤后可以在凹陷的上方堆叠金属原料,因为在填充金属原料前对刻蚀图形的第一开口进行了展宽,所以堆叠的金属原料覆盖的宽度要大于凹陷的宽度,从而可以做到在宽度方向上将凹陷完全覆盖,解决电极金属和凹槽边缘贴合不紧密的问题,制备后的电极耐腐蚀性、电学性能可以得到提高。The embodiment of the present application provides a method for manufacturing an electrode, the electrode is formed on a semiconductor layer, and the semiconductor layer has a recess. The method of forming recesses and electrodes on the semiconductor layer may include: first forming an etching layer on the upper surface of the semiconductor layer, and preparing an etching pattern on the etching layer, wherein the etching pattern includes the etching pattern on the surface of the etching layer and A first opening connected to the surface of the semiconductor layer; etching the surface of the semiconductor layer through the first opening to form a depression on the surface of the semiconductor layer, the outline size of the depression corresponding to the outline size of the first opening on the etched layer; then Etch the corresponding first opening above the recess, etch the edges on opposite sides of the width direction of the first opening to enlarge the width of the first opening; Fill the metal material inside. After the above steps, the metal material can be stacked above the recess. Because the first opening of the etched pattern is expanded before the metal material is filled, the width of the stacked metal material is larger than the width of the recess. In this way, the recess can be completely covered in the width direction, the problem that the electrode metal and the edge of the groove are not closely attached is solved, and the corrosion resistance and electrical performance of the electrode after preparation can be improved.
下面,结合附图说明对根据本申请至少一个实施例提供的一种电极的制造方法、电极及半导体器件进行说明。此外,在该至少一个实施例中,结合电极的制造方法对半导体器件的结构进行说明。Hereinafter, a method for manufacturing an electrode, an electrode, and a semiconductor device according to at least one embodiment of the present application will be described in conjunction with the description of the accompanying drawings. In addition, in this at least one embodiment, the structure of the semiconductor device will be described in conjunction with the electrode manufacturing method.
本申请至少一个实施例提供一种电极的制造方法,所述电极的制造方法包括如下步骤S1~S3。At least one embodiment of the present application provides a method for manufacturing an electrode. The method for manufacturing the electrode includes the following steps S1 to S3.
S1,在半导体层200的表面上形成刻蚀层300,对所述刻蚀层300进行刻蚀得到刻蚀图形,其中,所述刻蚀图形包括位于所述刻蚀层300远离所述半导体层200的表面并与所述半导体层200表面连通的第一开口310;通过所述第一开口310对半导体层200的表面进行刻蚀,即,以具有第一开口310的刻蚀层300为掩膜对半导体层200的表面进行刻蚀,从而在所述半导体层200靠近所述刻蚀层300的表面形成凹陷210。如此,第一开口310的宽度和凹陷210的宽度相等,该宽度的方向与半导体层200所在面平行,即,第一开口310在半导体层200所在面上的正投影与凹陷210在半导体层200所在面上的正投影重合。S1, an etching layer 300 is formed on the surface of the semiconductor layer 200, and the etching layer 300 is etched to obtain an etching pattern, wherein the etching pattern includes the etching layer 300 located far away from the semiconductor layer A first opening 310 connected to the surface of the semiconductor layer 200 on the surface of the semiconductor layer 200; the surface of the semiconductor layer 200 is etched through the first opening 310, that is, the etching layer 300 having the first opening 310 is used as a mask The film etches the surface of the semiconductor layer 200 so as to form a recess 210 on the surface of the semiconductor layer 200 close to the etching layer 300. In this way, the width of the first opening 310 is equal to the width of the recess 210, and the direction of the width is parallel to the surface where the semiconductor layer 200 is located, that is, the orthographic projection of the first opening 310 on the surface where the semiconductor layer 200 is located and the recess 210 on the semiconductor layer 200 The orthographic projections on the surface coincide.
例如,在本申请至少一个实施例中,刻蚀层300的材料可以为光刻胶,所述步骤S1中,通过对所述刻蚀层300进行曝光显影得到刻蚀图形。For example, in at least one embodiment of the present application, the material of the etching layer 300 may be photoresist. In the step S1, the etching layer 300 is exposed and developed to obtain an etching pattern.
示例性的,如图1和图2所示,在半导体层200的背离衬底100的一侧,在半导体层200的表面上涂抹光刻胶,进而形成刻蚀层300,在刻蚀层300上通过曝光显影得到具有开口的 刻蚀图形。所述刻蚀图形包括位于所述刻蚀层300远离所述半导体层200的表面并与半导体层200表面连通的第一开口310。通过所述第一开口310对半导体层200的上表面进行刻蚀,从而在半导体层200的上表面形成凹陷210,凹陷210的轮廓尺寸与刻蚀层300上的第一开口310轮廓尺寸对应。例如,在本申请一些实施例中,刻蚀图形呈直筒型,即,从刻蚀层300的面向半导体层200的一侧至刻蚀层300的背离半导体层200的一侧,刻蚀图形(第一开口310)的宽度不变。例如,在本申请另一些实施例中,刻蚀图形还可以呈依据中国的汉字来表示的“凸”字型或者“土”字型,例如,该“凸”字型或者“土”字型为底切结构,刻蚀图形的面向半导体层200的一端的尺寸(开口尺寸)大于刻蚀图形的背离半导体层200的一端的尺寸(开口尺寸)。Exemplarily, as shown in FIGS. 1 and 2, on the side of the semiconductor layer 200 away from the substrate 100, a photoresist is applied on the surface of the semiconductor layer 200 to form an etching layer 300. The etching pattern with openings is obtained by exposure and development. The etching pattern includes a first opening 310 located on the surface of the etching layer 300 away from the semiconductor layer 200 and communicating with the surface of the semiconductor layer 200. The upper surface of the semiconductor layer 200 is etched through the first opening 310 to form a recess 210 on the upper surface of the semiconductor layer 200. The outline size of the recess 210 corresponds to the outline size of the first opening 310 on the etching layer 300. For example, in some embodiments of the present application, the etching pattern is straight, that is, from the side of the etching layer 300 facing the semiconductor layer 200 to the side of the etching layer 300 facing away from the semiconductor layer 200, the etching pattern ( The width of the first opening 310) is unchanged. For example, in some other embodiments of the present application, the etching pattern may also be in the shape of "convex" or "earth" represented by Chinese characters, for example, the word "convex" or "earth" For the undercut structure, the size of the end of the etching pattern facing the semiconductor layer 200 (opening size) is larger than the size of the end of the etching pattern facing away from the semiconductor layer 200 (opening size).
S2,刻蚀所述凹陷210上方对应的第一开口310,对第一开口310宽度方向的相对两侧边沿进行刻蚀,从而扩大所述第一开口310的宽度形成第二开口320。如此,第二开口320的宽度大于凹陷210的宽度,即,凹陷210在半导体层200所在面上的正投影位于第二开口320在半导体层200所在面上的正投影之内。S2, the corresponding first opening 310 above the recess 210 is etched, and opposite sides of the first opening 310 in the width direction are etched, so as to expand the width of the first opening 310 to form the second opening 320. In this way, the width of the second opening 320 is greater than the width of the recess 210, that is, the orthographic projection of the recess 210 on the surface where the semiconductor layer 200 is located is within the orthographic projection of the second opening 320 on the surface where the semiconductor layer 200 is located.
例如,在本申请至少一个实施例中,如图3所示,可以利用等离子体刻蚀所述第一开口310宽度方向的相对两侧边沿形成第二开口320,例如,可以利用氧等离子体将第一开口310的宽度扩大。例如,第一开口310宽度方向的相对两侧边沿展宽的尺寸相同。For example, in at least one embodiment of the present application, as shown in FIG. 3, the second opening 320 may be formed by etching the opposite sides of the first opening 310 in the width direction by plasma. For example, oxygen plasma may be used to The width of the first opening 310 is enlarged. For example, the width of the two opposite sides of the first opening 310 in the width direction has the same expanded size.
S3,通过所述第二开口320向所述凹陷210内填充金属原料400,直到金属原料400完全覆盖所述凹陷210。因为第二开口320的尺寸大于凹陷210的尺寸,金属原料400可以延伸至凹陷210之外,即,金属原料400可以延伸至半导体层200的未设置有凹陷210的部分,从而保证金属原料400能够完全覆盖凹陷210。S3: Fill the recess 210 with the metal raw material 400 through the second opening 320 until the metal raw material 400 completely covers the recess 210. Because the size of the second opening 320 is larger than the size of the recess 210, the metal raw material 400 can extend beyond the recess 210, that is, the metal raw material 400 can extend to the portion of the semiconductor layer 200 where the recess 210 is not provided, thereby ensuring that the metal raw material 400 can The recess 210 is completely covered.
如图4A所示,沿所述刻蚀层300朝向半导体层200方向,通过所述第二开口320向所述凹陷210内填充金属原料400,金属原料会通过展宽后的第二开口320逐渐的堆叠在凹陷210内以及半导体层200的部分表面。通过上述步骤后可以在凹陷210的上方堆叠金属原料400,因为在填充金属原料400前对刻蚀图形的第一开口310进行了展宽,即第二开口320的宽度尺寸大于凹陷210的宽度尺寸,所以堆叠的金属原料400覆盖的宽度要大于凹陷210的宽度,有效避免金属原料和半导体层在凹槽边缘处贴合不紧密存在缝隙的问题,从而可以做到在宽度方向上将凹陷210完全覆盖,制备后的金属原料400形成的电极的耐腐蚀性、电学性能可以得到提高。As shown in FIG. 4A, along the etching layer 300 toward the semiconductor layer 200, the metal material 400 is filled into the recess 210 through the second opening 320, and the metal material will gradually pass through the widened second opening 320. Stacked in the recess 210 and part of the surface of the semiconductor layer 200. After the above steps, the metal raw material 400 can be stacked above the recess 210, because the first opening 310 of the etched pattern is expanded before the metal raw material 400 is filled, that is, the width of the second opening 320 is larger than the width of the recess 210. Therefore, the width covered by the stacked metal raw material 400 should be greater than the width of the recess 210, which effectively avoids the problem of insufficient bonding between the metal raw material and the semiconductor layer at the edge of the groove and the gap, so that the recess 210 can be completely covered in the width direction. Therefore, the corrosion resistance and electrical performance of the electrode formed by the metal raw material 400 after preparation can be improved.
在所述步骤S2中,所述第一开口310扩展宽度会影响电极的接触电阻和电极稳定性,第一开口310的侧边沿宽度扩大0.05-0.5um,形成第二开口320,那么与步骤S1中的第一开口310宽度相比,经过步骤S2后,所述第二开口320宽度比第一开口310宽度增加0.1-1um。 经研究发现,通过宽度增加0.1-1um的第二开口320填充金属原料400可以有效避免金属原料和半导体层在凹槽边缘处贴合不紧密存在缝隙的问题,即使金属原料400在填充过程中发生了偏移,也可以使堆叠在凹陷210内的金属原料400在宽度方向上完全覆盖凹陷210,从而提高电极的电学性能。例如,第一开口310的侧边沿宽度扩大0.1-0.3um,更有利于在减小电极的接触电阻同时提高电极稳定性。In the step S2, the expanded width of the first opening 310 will affect the contact resistance and electrode stability of the electrode. The side edge width of the first opening 310 is expanded by 0.05-0.5um to form the second opening 320, then the same as in step S1 Compared with the width of the first opening 310 in, after step S2, the width of the second opening 320 is increased by 0.1-1 um compared to the width of the first opening 310. It is found through research that filling the metal raw material 400 through the second opening 320 with a width of 0.1-1um can effectively avoid the problem of the gap between the metal raw material and the semiconductor layer at the edge of the groove, even if the metal raw material 400 occurs during the filling process. With the offset, the metal raw material 400 stacked in the recess 210 can also completely cover the recess 210 in the width direction, thereby improving the electrical performance of the electrode. For example, the width of the side edge of the first opening 310 is enlarged by 0.1-0.3um, which is more conducive to reducing the contact resistance of the electrode and improving the stability of the electrode.
例如,在本申请一些实施例中,如图5-图7所示,所述刻蚀图形呈依据中国的汉字所表示的“凸”字型,在本申请的实施例中,该“凸”字型可以表示为一种底切结构,即刻蚀图形的面向半导体层200的一端的尺寸(开口尺寸)大于刻蚀图形的背离半导体层200的一端的尺寸(开口尺寸)。如此,刻蚀图形中面向(更靠近)半导体层200的部分的宽度大,背离(更远离)半导体层200的部分的宽度小,即,刻蚀图形还包括位于所述刻蚀层300第一开口310和所述凹陷210之间的第三开口330。为了提高电极的接触电阻和电极稳定性,所述第二开口320宽度要设置大于第一开口310宽度且小于第三开口330宽度,即,第一开口310在半导体层200所在面上的正投影位于第二开口320在半导体层200所在面上的正投影之内,且第二开口320在半导体层200所在面上的正投影位于第三开口330在半导体层200所在面上的正投影之内。For example, in some embodiments of this application, as shown in FIGS. 5-7, the etching pattern is in the shape of "convex" according to Chinese characters. In the embodiment of this application, the "convex" The font can be expressed as an undercut structure, that is, the size of the end of the etching pattern facing the semiconductor layer 200 (opening size) is larger than the size of the end of the etching pattern facing away from the semiconductor layer 200 (opening size). In this way, the width of the part facing (closer to) the semiconductor layer 200 in the etching pattern is large, and the width of the part facing (further away from) the semiconductor layer 200 is small, that is, the etching pattern also includes the first part located in the etching layer 300 The third opening 330 between the opening 310 and the recess 210. In order to improve the contact resistance and electrode stability of the electrode, the width of the second opening 320 should be greater than the width of the first opening 310 and less than the width of the third opening 330, that is, the orthographic projection of the first opening 310 on the surface where the semiconductor layer 200 is located. Located within the orthographic projection of the second opening 320 on the surface where the semiconductor layer 200 is located, and the orthographic projection of the second opening 320 on the surface where the semiconductor layer 200 is located is within the orthographic projection of the third opening 330 on the surface where the semiconductor layer 200 is located .
例如,在电极底部与半导体层存在倾斜度的电极制作过程中,因为凹陷与半导体层具有倾斜度(凹陷的侧面与底面的夹角大于90度)而使得凹陷的侧面长度加长,即,沿着与半导体层所在面垂直的方向,凹陷可以具有梯形的截面,该梯形的顶为凹陷的底面,该梯形的侧边为凹陷的侧边。如此,在填充金属形成由金属原料形成的电极的过程中,很容易在凹陷的侧面与半导体层的表面的交界处形成缝隙,造成由金属原料形成的电极和凹陷之间发生偏移而使得电极无法完全覆盖凹陷。利用本申请的电极的制造方法可以有效解决侧面具有倾斜度电极的上述问题。For example, in the electrode manufacturing process where the bottom of the electrode and the semiconductor layer have an inclination, because the recess and the semiconductor layer have an inclination (the angle between the side surface of the recess and the bottom surface is greater than 90 degrees), the length of the side surface of the recess is increased, that is, along the In a direction perpendicular to the surface where the semiconductor layer is located, the recess may have a trapezoidal cross-section, the top of the trapezoid is the bottom of the recess, and the sides of the trapezoid are the sides of the recess. In this way, in the process of filling the metal to form the electrode formed of the metal material, it is easy to form a gap at the interface between the side surface of the recess and the surface of the semiconductor layer, causing the electrode formed of the metal material and the recess to shift, which makes the electrode Cannot cover the depression completely. Using the electrode manufacturing method of the present application can effectively solve the above-mentioned problem of electrodes with inclined sides.
例如,本申请一些实施例中,在形成由金属原料构成的电极的过程中,可以连续三次对同一刻蚀层进行刻蚀:For example, in some embodiments of the present application, in the process of forming an electrode made of metal raw materials, the same etching layer may be etched three times in succession:
首先,可以利用一种刻蚀原料在刻蚀层上刻蚀得到具有第一开口的刻蚀图形;First, an etching material can be used to etch on the etching layer to obtain an etching pattern having a first opening;
然后,利用另一种刻蚀原料刻蚀半导体层,从而在半导体层上表面得到凹陷;Then, another etching material is used to etch the semiconductor layer, thereby obtaining depressions on the upper surface of the semiconductor layer;
然后,通过一种刻蚀原料刻蚀上述刻蚀层的第一开口,从而将第一开口展宽形成第二开口;Then, the first opening of the above-mentioned etching layer is etched by an etching material, so that the first opening is widened to form a second opening;
其中,第二次刻蚀半导体层的刻蚀原料和其他步骤的刻蚀原料不同,进一步地,第三次刻蚀所述刻蚀层第一开口的刻蚀原料为等离子体。Wherein, the etching material used for the second etching of the semiconductor layer is different from the etching material used in other steps. Further, the etching material used for the third etching of the first opening of the etching layer is plasma.
最后,通过所述第二开口向所述凹陷内填充金属原料,直到金属原料完全覆盖所述凹陷, 形成本申请的电极。Finally, the metal material is filled into the recess through the second opening until the metal material completely covers the recess, forming the electrode of the present application.
在本申请的实施例中,通过对具有刻蚀图形的刻蚀层的第一开口进行再刻蚀,使第一开口宽度增加以形成第二开口,从而可以通过控制第二开口的宽度以控制金属电极(由金属原料形成的电极)的宽度,并使金属电极完全落在凹陷区域且将凹陷完全覆盖。此外,刻蚀所述刻蚀层和半导体层的刻蚀原料的种类不同,对比同层是没有影响的,即,用于刻蚀刻蚀层的刻蚀原料不会对半导体层进行刻蚀,同样的,用于刻蚀半导体层的刻蚀原料不会对刻蚀层进行刻蚀。In the embodiment of the present application, by re-etching the first opening of the etching layer with the etching pattern, the width of the first opening is increased to form the second opening, so that the width of the second opening can be controlled by controlling the width of the second opening. The width of the metal electrode (electrode formed of metal raw material), and the metal electrode completely falls on the recessed area and completely covers the recess. In addition, the types of the etching materials used to etch the etching layer and the semiconductor layer are different, and the comparison with the same layer has no effect, that is, the etching materials used to etch the etching layer will not etch the semiconductor layer. Yes, the etching materials used to etch the semiconductor layer will not etch the etching layer.
所述电极的制造方法包括步骤S4:剥离所述刻蚀层300,剩余的结构可以如图4B所示。The manufacturing method of the electrode includes step S4: peeling off the etching layer 300, and the remaining structure may be as shown in FIG. 4B.
当金属原料400填充完成后,在凹陷210内堆叠了足够体积的金属原料400使得金属原料400完全覆盖所述凹陷210,在对堆叠的金属原料400进行进一步处理前,将刻蚀层300去除。After the metal raw material 400 is filled, a sufficient volume of the metal raw material 400 is stacked in the recess 210 so that the metal raw material 400 completely covers the recess 210, and the etching layer 300 is removed before the stacked metal raw material 400 is further processed.
当由金属原料形成的电极为欧姆金属电极时,所述电极的制造方法还可以包括步骤S5:对所述凹陷210上方堆积的金属原料400进行退火处理,所述退火温度可以在700~900度之间,例如退火温度可以为800度。When the electrode formed of a metal raw material is an ohmic metal electrode, the method for manufacturing the electrode may further include step S5: annealing the metal raw material 400 deposited above the recess 210, and the annealing temperature may be 700 to 900 degrees. In between, for example, the annealing temperature can be 800 degrees.
例如,在本申请的至少一个实施例中,半导体层200可以包括上下排列的多层层结构。例如,所述层结构的材料为基于III-V族化合物的半导体材料,可以为砷化镓、磷化铟、氮化镓铝镓氮、铟镓氮等。For example, in at least one embodiment of the present application, the semiconductor layer 200 may include a multilayer structure arranged one above the other. For example, the material of the layer structure is a semiconductor material based on III-V compounds, which may be gallium arsenide, indium phosphide, gallium aluminum gallium nitride, indium gallium nitride, and the like.
例如,金属原料的材料可以为钛、铝、镍、金、含硅的一种或者多层合金。由金属原料形成的电极的金属工艺可以包括金属电子束蒸发工艺或金属溅射工艺或金属电镀工艺中的一种或其组合。For example, the material of the metal raw material may be one or a multi-layer alloy of titanium, aluminum, nickel, gold, and silicon. The metal process of the electrode formed from the metal raw material may include one or a combination of a metal electron beam evaporation process, a metal sputtering process, or a metal plating process.
在第三代半导体领域,金属电极制造工艺是氮化镓基电子器件的关键工艺之一。金属电极的性能会影响整个半导体器件的性能稳定性,经过研究发现,实际制作工艺中,欧姆电极经常轻微的偏移或者与电极凹陷接触不紧密而大大影响电极的性能。通过上述电极制作方法制作的金属电极(由金属原料形成)可以大大提高金属电极的电学性能和稳定性,还可以精准控制金属电极的大小,也可以减少中间材料的使用而大大节约成本,从而降低半导体器件的整体造价,适用工业生产。In the field of third-generation semiconductors, the metal electrode manufacturing process is one of the key processes for gallium nitride-based electronic devices. The performance of the metal electrode will affect the performance stability of the entire semiconductor device. After research, it has been found that in the actual manufacturing process, the ohmic electrode is often slightly offset or not in close contact with the electrode recess, which greatly affects the performance of the electrode. The metal electrode (formed from metal raw materials) produced by the above-mentioned electrode production method can greatly improve the electrical performance and stability of the metal electrode, can also accurately control the size of the metal electrode, and can also reduce the use of intermediate materials and greatly save costs, thereby reducing The overall cost of semiconductor devices is suitable for industrial production.
在实际工艺中,在形成的金属电极的过程中,电极很难按照预期的结构完全和凹陷贴合,形成的电极在凹陷边缘处会产生缝隙或者偏移,从而大大影响电极的质量和电学性能,最终使得半导体器件的整体性能降低,尤其是电极侧面与底面具有大于90度倾斜角的电极,凹陷的边缘处偏移或者缝隙更明显,甚至导致半导体器件的电学性能急剧退化。In the actual process, in the process of forming the metal electrode, it is difficult for the electrode to completely fit the recess according to the expected structure, and the formed electrode will have a gap or offset at the edge of the recess, which greatly affects the quality and electrical performance of the electrode. Finally, the overall performance of the semiconductor device is degraded, especially for electrodes with an inclination angle greater than 90 degrees between the side and bottom of the electrode, the offset or gap at the edge of the recess is more obvious, and even the electrical performance of the semiconductor device is drastically degraded.
本申请的实施例提供一种电极,该电极形成在半导体层上,该半导体层包括凹陷。该电 极采用上述的电极的制造方法制备,其中电极一侧设置半导体层,半导体层靠近电极一侧设置凹陷,电极由金属原料在凹陷上固化而成,且电极的金属原料完全覆盖凹陷。该电极包括完全覆盖凹陷的金属原料,本申请的电极制备方法制备的金属电极与凹陷的接触面更大,与半导体层贴合紧密,电极耐腐蚀性、电学性能可以得到提高。尤其是对利用凹陷的侧面与底面的夹角大于90度形成的电极,即电极侧面与底面具有大于90度倾斜角的电极,利用本申请的制作方法形成的电极金属原料和凹陷在半导体层表面与凹陷交界处无缝隙,即,金属原料的位于凹陷的部分与凹陷共形。示例性的,凹陷的截面(沿着与半导体层所在面垂直的方向)的形状为梯形,该梯形的顶为凹陷的底面,因为金属原料(电极)在凹陷中的部分的形状和凹陷共形,金属原料(电极)在凹陷中的部分的形状的截面(沿着与半导体层所在面垂直的方向)的形状也是梯形,且该梯形的顶面向凹陷的底面,即,该梯形的面向凹陷的底面的边为该梯形的顶。An embodiment of the present application provides an electrode formed on a semiconductor layer, and the semiconductor layer includes a recess. The electrode is prepared by the above-mentioned electrode manufacturing method, wherein a semiconductor layer is provided on one side of the electrode, and a recess is provided on the side of the semiconductor layer close to the electrode. The electrode is formed by solidifying the metal raw material on the recess, and the metal raw material of the electrode completely covers the recess. The electrode includes a metal raw material that completely covers the recess. The metal electrode prepared by the electrode preparation method of the present application has a larger contact surface with the recess, closely adheres to the semiconductor layer, and the corrosion resistance and electrical performance of the electrode can be improved. Especially for electrodes formed by using the recessed side surface and the bottom surface at an angle greater than 90 degrees, that is, the electrode side surface and the bottom surface have an inclination angle greater than 90 degrees, the electrode metal material formed by the manufacturing method of the present application and recessed on the surface of the semiconductor layer There is no gap at the interface with the depression, that is, the portion of the metal raw material located in the depression conforms to the depression. Exemplarily, the shape of the cross section of the recess (along the direction perpendicular to the surface where the semiconductor layer is located) is a trapezoid, and the top of the trapezoid is the bottom surface of the recess, because the shape of the metal raw material (electrode) in the recess is conformal to the shape of the recess , The shape of the metal raw material (electrode) in the recessed part of the shape of the cross-section (along the direction perpendicular to the surface where the semiconductor layer is located) is also a trapezoid, and the top of the trapezoid faces the bottom of the recess, that is, the trapezoid faces the recessed The edge of the bottom surface is the top of the trapezoid.
本申请实施例提供一种半导体器件,该半导体器件包括上述的电极。因为本申请实施例提供的半导体器件引用了上述的电极,所以,本申请实施例提供的半导体器件也具备电极的优点。本申请的半导体器件包括但不限制于:工作在高电压大电流环境下的大功率氮化镓高电子迁移率晶体管(High Electron Mobility Transistor,简称HEMT)、绝缘衬底上的硅(Silicon-On-Insulator,简称SOI)结构的晶体管、砷化镓(GaAs)基的晶体管、金属氧化层半导体场效应晶体管(Metal-Oxide-Semiconductor Field-Effect Transistor,简称MOSFET)、金属绝缘层半导体场效应晶体管(Metal-Semiconductor Field-Effect Transistor,简称MISFET)、双异质结场效应晶体管(Double Heterojunction Field-Effect Transistor,简称DHFET)、结型场效应晶体管(Junction Field-Effect Transistor,简称JFET)、金属半导体场效应晶体管(Metal-Semiconductor Field-Effect Transistor,简称MESFET)、金属绝缘层半导体异质结场效应晶体管(Metal-Semiconductor Heterojunction Field-Effect Transistor,简称MISHFET)或者其他场效应晶体管。An embodiment of the present application provides a semiconductor device including the above-mentioned electrode. Because the semiconductor device provided in the embodiment of the present application quotes the above-mentioned electrode, the semiconductor device provided in the embodiment of the present application also has the advantage of an electrode. The semiconductor devices of this application include, but are not limited to: high-power gallium nitride high-electron mobility transistors (High Electron Mobility Transistor, HEMT) that work in a high-voltage and high-current environment, and silicon on an insulating substrate (Silicon-On) -Insulator, SOI for short) structure transistors, GaAs based transistors, Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET for short), and MOSFET for short. Metal-Semiconductor Field-Effect Transistor (MISFET), Double Heterojunction Field-Effect Transistor (DHFET), Junction Field-Effect Transistor (JFET), Metal Semiconductor Field Metal-Semiconductor Field-Effect Transistor (MESFET), Metal-Semiconductor Heterojunction Field-Effect Transistor (MISHFET) or other field effect transistors.
本申请提供的电极制造方法、电极及半导体器件可以广泛用于射频微波、电源电子等领域。尤其对于禁带宽度大、电子迁移率高、击穿场强高、导热性能好的氮化镓电子器件优势更明显,形成金属电极的质量好,电极稳定性好,电极的电学性能提高明显,更能满足快速发展的电子通讯等领域的高性能要求。The electrode manufacturing method, electrode and semiconductor device provided in this application can be widely used in the fields of radio frequency microwave, power supply electronics and the like. Especially for GaN electronic devices with large forbidden band width, high electron mobility, high breakdown field strength, and good thermal conductivity, the advantages are more obvious. The quality of the formed metal electrode is good, the electrode stability is good, and the electrical performance of the electrode is significantly improved. It can better meet the high-performance requirements of the rapidly developing electronic communications and other fields.
最后应说明的是,以上各实施例仅用以说明本申请的技术方案,而非对其限制,本申请中出现的上面、上表面、上方等词汇是为了表述方便并非对技术方案本身的限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换; 而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, not to limit them. The words above, upper surface, and above appearing in this application are for convenience of expression and are not limitations on the technical solutions themselves. Although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or make equivalents to some or all of the technical features Replacement; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims (12)

  1. 一种电极的制造方法,所述电极形成在半导体层(200)上,其特征在于,所述制造方法包括如下步骤:A method for manufacturing an electrode, the electrode being formed on a semiconductor layer (200), characterized in that the manufacturing method includes the following steps:
    S1,在所述半导体层(200)的表面上形成刻蚀层(300),对所述刻蚀层(300)进行刻蚀得到刻蚀图形,其中,所述刻蚀图形包括位于所述刻蚀层(300)远离所述半导体层(200)的表面并与所述半导体层(200)表面连通的第一开口(310);通过所述第一开口(310)对所述半导体层(200)的表面进行刻蚀,从而在所述半导体层(200)靠近所述刻蚀层(300)的表面形成所述凹陷(210);S1. An etching layer (300) is formed on the surface of the semiconductor layer (200), and the etching layer (300) is etched to obtain an etching pattern, wherein the etching pattern includes The first opening (310) of the etching layer (300) away from the surface of the semiconductor layer (200) and communicating with the surface of the semiconductor layer (200); Etching the surface of the semiconductor layer (200), thereby forming the recess (210) on the surface of the semiconductor layer (200) close to the etching layer (300);
    S2,刻蚀所述凹陷(210)上方对应的所述刻蚀层(300)的所述第一开口(310),对所述第一开口(310)宽度方向的相对两侧边沿进行刻蚀,从而扩大所述第一开口(310)的宽度以形成第二开口(320);S2, etching the first opening (310) of the etching layer (300) corresponding to the top of the recess (210), and etching the edges on opposite sides of the first opening (310) in the width direction , Thereby expanding the width of the first opening (310) to form a second opening (320);
    S3,通过所述第二开口(320)向所述凹陷(210)内填充金属原料(400),直到所述金属原料(400)覆盖所述凹陷(210)。S3: Fill the recess (210) with a metal material (400) through the second opening (320) until the metal material (400) covers the recess (210).
  2. 根据权利要求1所述的电极的制造方法,其特征在于,The method of manufacturing an electrode according to claim 1, wherein:
    所述第一开口(310)在所述半导体层(200)所在面上的正投影与所述凹陷(210)在所述半导体层(200)所在面上的正投影重合;The orthographic projection of the first opening (310) on the surface where the semiconductor layer (200) is located coincides with the orthographic projection of the recess (210) on the surface where the semiconductor layer (200) is located;
    所述凹陷(210)在所述半导体层(200)所在面上的正投影位于所述第二开口(320)在所述半导体层(200)所在面上的正投影之内;以及The orthographic projection of the recess (210) on the surface where the semiconductor layer (200) is located is within the orthographic projection of the second opening (320) on the surface where the semiconductor layer (200) is located; and
    所述第二开口(320)在所述半导体层(200)所在面上的正投影与所述金属原料(400)在所述半导体层(200)所在面上的正投影重合。The orthographic projection of the second opening (320) on the surface where the semiconductor layer (200) is located coincides with the orthographic projection of the metal material (400) on the surface where the semiconductor layer (200) is located.
  3. 根据权利要求1或2所述的电极的制造方法,其特征在于,所述步骤S2中,所述第一开口(310)的侧边沿宽度扩大0.05um-0.5um。The electrode manufacturing method according to claim 1 or 2, characterized in that, in the step S2, the width of the side edge of the first opening (310) is expanded by 0.05um-0.5um.
  4. 根据权利要求1-3中任一项所述的电极的制造方法,其特征在于,所述刻蚀图形还包括位于所述刻蚀层(300)的所述第一开口(310)和所述凹陷(210)之间的第三开口(330),所述第二开口(320)宽度大于所述第一开口(310)的宽度且小于所述第三开口(330)的宽度。The method of manufacturing an electrode according to any one of claims 1 to 3, wherein the etching pattern further comprises the first opening (310) and the first opening (310) in the etching layer (300). The width of the third opening (330) between the recesses (210) is larger than the width of the first opening (310) and smaller than the width of the third opening (330).
  5. 根据权利要求4所述的电极的制造方法,其特征在于,The method of manufacturing an electrode according to claim 4, wherein:
    所述第二开口(320)在所述半导体层(200)所在面上的正投影位于所述第三开口(330)在所述半导体层(200)所在面上的正投影之内,所述凹陷(210)在所述半导体层(200)所在面上的正投影位于所述第三开口(330)在所述半导体层(200)所在 面上的正投影之内。The orthographic projection of the second opening (320) on the surface where the semiconductor layer (200) is located is within the orthographic projection of the third opening (330) on the surface where the semiconductor layer (200) is located, and The orthographic projection of the recess (210) on the surface where the semiconductor layer (200) is located is within the orthographic projection of the third opening (330) on the surface where the semiconductor layer (200) is located.
  6. 根据权利要求1-5中任一项所述的电极的制造方法,其特征在于,所述步骤S2中,利用等离子体刻蚀具有所述第一开口(310)的所述刻蚀层(300)以形成所述第二开口(320)。The method for manufacturing an electrode according to any one of claims 1-5, wherein in the step S2, the etching layer (300) having the first opening (310) is etched by plasma. ) To form the second opening (320).
  7. 根据权利要求1-6中任一项所述的电极的制造方法,其特征在于,所述半导体层(200)的材料为基于III-V族化合物的半导体材料。The method for manufacturing an electrode according to any one of claims 1 to 6, characterized in that the material of the semiconductor layer (200) is a semiconductor material based on a group III-V compound.
  8. 根据权利要求1-7中任一项所述的电极的制造方法,其特征在于,还包括:The method of manufacturing an electrode according to any one of claims 1-7, further comprising:
    步骤S4,剥离所述刻蚀层(300)。Step S4, peel off the etching layer (300).
  9. 根据权利要求8所述的电极的制造方法,其特征在于,还包括:The method of manufacturing an electrode according to claim 8, further comprising:
    步骤S5,对所述凹陷(210)上方堆积的金属原料(400)进行退火处理。In step S5, the metal raw material (400) deposited above the recess (210) is annealed.
  10. 一种电极,所述电极设置为形成在半导体层(200)上,所述半导体层(200)包括凹陷(210),其特征在于,采用权利要求1-9中任意一项所述的电极的制造方法在所述半导体层(200)上制备所述电极,其中,所述电极位于所述半导体层(200)的设置有所述凹陷(210)的一侧,所述电极由金属原料(400)在所述凹陷(210)上填充而成,且所述电极的金属原料(400)完全覆盖所述凹陷(210)。An electrode, the electrode is arranged to be formed on a semiconductor layer (200), the semiconductor layer (200) includes a recess (210), characterized in that the electrode according to any one of claims 1-9 is used The manufacturing method prepares the electrode on the semiconductor layer (200), wherein the electrode is located on the side of the semiconductor layer (200) where the recess (210) is provided, and the electrode is made of a metal raw material (400). ) Is filled on the recess (210), and the metal material (400) of the electrode completely covers the recess (210).
  11. 根据权利要求10所述的电极,其特征在于,所述凹陷(210)的侧面与底面的夹角大于90度,且所述金属原料(400)和所述凹陷(210)在所述半导体层(200)的表面与所述凹陷(210)的交界处无缝隙,所述金属原料(400)的位于所述凹陷(210)的部分与所述凹陷(210)共形。The electrode according to claim 10, wherein the angle between the side surface of the recess (210) and the bottom surface is greater than 90 degrees, and the metal raw material (400) and the recess (210) are in the semiconductor layer. There is no gap at the interface between the surface of the (200) and the recess (210), and the part of the metal raw material (400) located in the recess (210) is conformal to the recess (210).
  12. 一种半导体器件,其特征在于,所述半导体器件包括半导体层(200)和如权利要求10或11所述的电极。A semiconductor device, characterized in that the semiconductor device comprises a semiconductor layer (200) and the electrode according to claim 10 or 11.
PCT/CN2021/087442 2020-04-15 2021-04-15 Electrode manufacturing method, electrode, and semiconductor device WO2021208997A1 (en)

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