WO2021208431A1 - Cyclone foam integrated drilling and dust removal device and use method for the device - Google Patents
Cyclone foam integrated drilling and dust removal device and use method for the device Download PDFInfo
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- WO2021208431A1 WO2021208431A1 PCT/CN2020/129933 CN2020129933W WO2021208431A1 WO 2021208431 A1 WO2021208431 A1 WO 2021208431A1 CN 2020129933 W CN2020129933 W CN 2020129933W WO 2021208431 A1 WO2021208431 A1 WO 2021208431A1
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- Prior art keywords
- dust
- cyclone
- gas
- dust collector
- outlet
- Prior art date
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- 239000000428 dust Substances 0.000 title claims abstract description 310
- 238000005553 drilling Methods 0.000 title claims abstract description 43
- 239000006260 foam Substances 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000011084 recovery Methods 0.000 claims abstract description 10
- 230000003321 amplification Effects 0.000 claims abstract description 8
- 238000003199 nucleic acid amplification method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 230000000630 rising effect Effects 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000005119 centrifugation Methods 0.000 abstract 1
- 230000001276 controlling effect Effects 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000003245 coal Substances 0.000 description 8
- 238000007789 sealing Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002817 coal dust Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005065 mining Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/01—Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
- E21B21/015—Means engaging the bore entrance, e.g. hoods for collecting dust
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/07—Arrangements for treating drilling fluids outside the borehole for treating dust-laden gaseous fluids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B37/00—Methods or apparatus for cleaning boreholes or wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F7/00—Methods or devices for drawing- off gases with or without subsequent use of the gas for any purpose
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
- G01N15/075—Investigating concentration of particle suspensions by optical means
Definitions
- the invention belongs to the technical field of mine drilling and dust removal, and specifically relates to a dust removal device.
- gas drainage drilling is often used to reduce accidents, and drilling operations are inevitable. In addition, it also includes preventing the impact of the ground from compressing dangerous drilling, bolting and supporting. A large amount of dust is generated during the drilling operation, which pollutes the production environment and harms the physical and mental health of employees. It is also very easy to form hidden dangers of coal dust combustion and explosion, which seriously threatens coal mine production and the lives of employees.
- the dry dust removal device of the drilling rig is mainly composed of the following parts: settling chamber, dust hood, bag filter and ventilator, etc. It is suitable for drilling high gas outburst coal seams or soft coal seams.
- the dry dust removal device does not use water, the slag discharge is good at the bottom of the hole, and the porosity is high, but the later maintenance of the equipment itself is relatively difficult, which can easily lead to secondary dust pollution; the second is the wet dust removal device.
- the wet dust removal device of the drilling rig is mainly composed of the following parts: water supply device, orifice slag discharge device and wind-water mixing device.
- the advantages of this kind of dust removal device can be maximized under relatively humid conditions.
- the wet dust removal device has disadvantages such as poor slag discharge conditions for humidification at the bottom of the hole, difficulty in controlling the pressure and water volume, and uneven mixing of wind and water.
- Application No. 201710226499.1 discloses a device and process for preparing a magnetized foam for purifying industrial dust-containing airflow. It generates an AC magnetic field through electrodes to oscillate and magnetize the pressure water in a curved pipeline to form magnetized water. At the outlet of the jet nozzle of the bubble device, a high-speed jet is formed, and the pressure drops to the saturated vapor pressure of the liquid. At the outlet of the jet throat, a low pressure zone is formed. The outside air is automatically sucked in through the wall opening. The high-speed magnetized foam liquid sprayed from the net and throat is spread out on the cone net, and the inhaled air continuously blows the leaf film to bubble, forming a large number of fine magnetized foam, which is transported to the industrial spray tower by the pipeline.
- Application number 201821173912.9 discloses a coal mine borehole magnetized foam cyclone dust removal system, including a dust cover, a gas and dust mixture conveying pipe, a cyclone foam dust removal device, an air outlet pipe, a magnetized foam conveying pipe, a magnetized foam nozzle, a foam generator, Foaming liquid conveying pipe, foaming liquid storage tank, water inlet pipe, air conveying pipe.
- One of the objectives of the present invention is to provide a cyclone foam integrated drilling dust removal device, which can achieve the purpose of convenient, intelligent and efficient dust removal.
- the present invention mainly uses the principle of centrifugal and foam dust removal to collect dust, uses cyclone dust collectors and spray dust collectors to remove dust, and uses light sensors to control the work of the foam generator. "The three cooperate with each other to achieve convenient, intelligent and efficient dust removal.
- a cyclone foam integrated drilling dust removal device includes an orifice dust exhaust unit and a secondary processing recovery unit.
- the orifice dust exhaust unit is used to remove large-size dust generated during the drilling process.
- the secondary processing recovery unit includes a gas amplifying mechanism, a cyclone dust collector, a spray dust collector, and a laser dust measuring mechanism.
- the cyclone dust collector is connected to the orifice dust exhaust unit for exhausting dust from the orifice. The remaining dust in the unit undergoes secondary treatment;
- the gas amplifying mechanism is located on the pipe connecting the orifice dust exhaust unit and the cyclone dust collector, and the amplifying mechanism uses compressed air as a power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow ;
- the cyclone dust collector includes a container body, the lower half of the container body is cone-shaped, and the upper half of the container body is an inverted cone.
- a dust outlet is provided at the bottom of the container body.
- the top is provided with a gas outlet, the dust-containing air flow passing through the amplifying mechanism enters the cyclone dust collector, and the air flow after the cyclone treatment is discharged through the gas outlet;
- the gas outlet is connected to the spray dust collector through a hose, the laser dust measuring mechanism is arranged on the hose, and the laser dust measuring mechanism is used to measure the dust concentration.
- the spray dust collector removes dust by spraying foam into the dust.
- the above-mentioned hole dust removal unit includes a drill pipe, a drill, a four-way valve, and a pneumatic hole sealing device.
- the above-mentioned pneumatic hole sealing device is fixed at the hole of the drill hole.
- the front part is connected to the above-mentioned four-way valve
- the tail part of the above-mentioned drill rod is connected to the above-mentioned drilling rig
- the above-mentioned four-way valve is provided with two horizontal outlets and two vertical outlets.
- the above-mentioned cyclone dust collector is connected to the pipe connection, the two vertical outlets are located at the top and the bottom respectively, the vertical outlet at the bottom is used to discharge large-size dust, and the vertical outlet at the top is provided with a brush;
- the brush extends downward through the vertical outlet, and the brush is wrapped on the outer diameter of the drill rod. When the drill rod rotates, the brush just cleans the dust on the drill rod.
- the above-mentioned gas amplifying mechanism includes an air amplifier, compressed air, an air inlet ring, an air outlet ring, and a lock nut.
- the above-mentioned gas amplifying mechanism utilizes the Coanda effect and uses compressed air as a power source. To drive the surrounding air flow to form a high-pressure, high-speed airflow.
- the above-mentioned laser dust measuring mechanism includes a microcomputer laser dust meter, a laser transmitter and a light receiver.
- the above microcomputer laser dust meter is arranged on the side close to the cyclone dust collector, and the above light receiver is located near the spray dust collector.
- One side is installed, the above-mentioned laser transmitter is located between the two; the above-mentioned light receiver is used to convert the received signal into an electric signal to guide the above-mentioned spray dust collector to work, and the above-mentioned microcomputer laser dust meter is used to measure the dust The size of the concentration.
- the wall of the above-mentioned spray dust collector is provided with several spray ports, and the bottom is provided with an outlet, and the mixture of fine dust and water is discharged through the above-mentioned outlet, and the top of the above-mentioned spray dust collector is connected with a gas drain equipment.
- the above-mentioned hair brush extends downward through the above-mentioned vertical outlet, and the above-mentioned hair brush is wrapped on the outer diameter of the above-mentioned drill rod.
- the above-mentioned hair brush just cleans the above-mentioned drill rod. On the dust.
- Another object of the present invention is to provide a method for using the above cyclone foam integrated drilling dust removal device, which sequentially includes the following steps:
- the airflow passing through the gas amplifying mechanism enters the cyclone dust collector for cyclone dust removal, a part of the dust is discharged from the dust outlet at the bottom of the cyclone dust collector, and the gas is discharged from the gas outlet at the top of the cyclone dust collector;
- the gas enters the spray dust collector after passing through the laser dust measuring mechanism;
- the foam nozzle is spirally arranged on the wall along the rising direction of the airflow to remove fine dust in layers and steps, and the mixture of fine dust and water is discharged from the outlet at the bottom of the spray dust collector.
- step a the orifice is fixed with an air pressure hole sealer.
- the brush set on the outer diameter of the drill rod just sweeps away the dust on the drill rod, and the large-size dust comes from the outlet at the bottom of the four-way valve. discharge.
- step c the airflow passing through the gas amplifying mechanism enters the cyclone dust collector and makes a rotating movement from top to bottom.
- the gas close to the wall of the cyclone dust collector enters the ash hopper from the annular gap between the reflective screen of the lower half and the inverted cone of the upper half, and the dust-containing gas entering the ash hopper is separated from the dust.
- the ventilation hole in the center of the reflective screen discharges upwards, merges with the ascending main airflow, and discharges through the gas outlet.
- step d after the gas passes through the laser emitter of the laser dust measuring mechanism, the light enters the light receiver, and the light is blocked by the change of the dust concentration, and the signal is received by the light receiver and converted into an electric signal to guide the spray dust collector to generate Function, and monitor the dust concentration through the microcomputer laser dust meter.
- the invention proposes a cyclone foam integrated drilling dust removal device, based on the premise of gas extraction and coal seam drilling, adopts the principle of centrifugal and foam dust removal to collect dust, and seals the borehole opening with an air pressure hole sealer before drilling the borehole.
- the air pressure hole sealer is connected with the four-way valve of the orifice and the gas amplification mechanism through the pipeline, and the cyclone dust collector and the gas amplification mechanism are opened. Start drilling after all parts are stabilized. Dust generated during drilling enters the orifice four-way valve.
- the orifice four-way valve has a brush with the inner hole and the outer diameter of the drill pipe to separate the larger dust initially, and the large dust falls into the vertical outlet at the bottom. middle.
- the airflow whose speed has been amplified enters the cyclone dust collector through the hose. Due to the unique inverted cone and reflective screen structure of the cyclone dust collector, the returning airflow prevents the dust from being re-wound. Improve the efficiency of dust removal.
- the setting of the cyclone dust collector greatly reduces the dust content of the air flow.
- the airflow from the cyclone dust collector passes through the laser dust measuring mechanism to cause the foam and the spray dust collector to react, and the foam dust can almost capture all the dust in contact with it. After the dust is separated, the gas is discharged from the gas drainage port into the gas drainage pipeline.
- the system of the invention is simple, the construction is simple and easy to implement.
- the dust removal is carried out by the cyclone dust collector and the spray dust removal method, and the dust removal efficiency is greatly improved.
- the laser transmitter and the light receiver are also used to control the spray dust collector, which is more intelligent and efficient For dust removal.
- Figure 1 is a schematic structural diagram of a cyclone foam integrated drilling dust removal device of the present invention
- FIGS. 1 and Figure 3 are schematic diagrams of the structure of the four-way valve of the present invention.
- FIG. 4 is a schematic diagram of the structure of the laser dust measuring mechanism and the spray dust collector of the present invention.
- Air pressure sealing device 2. Vertical outlet at the bottom, 3. Brush, 4. Four-way valve, 5. Drill pipe, 6. Gas amplifying mechanism, 7. Compressed air, 8. Cyclone dust collector, 9. The outlet at the bottom of the spray dust collector, 10, laser dust measuring mechanism, 11, the first spray port, 12, the second spray port, 13, the third spray port, 14, the fourth spray port, 15, the mixture of fine dust and water , 61, laser transmitter, 62, light receiver.
- the invention discloses a cyclone foam integrated drilling dust removal device and a method of using the device.
- the main difference between the present invention and the prior art lies in the use of centrifugal and foam dust removal principles to collect dust, and the use of a diffuse tangential flow reversal cyclone dust removal device and a spray dust removal device for dust removal.
- the cyclone foam integrated drilling dust removal device of the present invention includes an orifice dust exhaust unit and a secondary treatment recovery unit.
- the orifice dust exhaust unit is used to remove large-size dust generated during the drilling process Removal
- the secondary processing recovery unit is used to remove a part of the remaining dust, which is equivalent to the two-step method of the present invention to achieve dust removal.
- the orifice dust exhaust unit includes the air pressure hole sealing device 1, the four-way valve 4, the brush 3, and the drill pipe 6, wherein the air pressure hole sealing device is fixed at the hole of the drill hole, and the front part of the drill pipe is connected with the four way valve 4.
- the tail of the drill pipe is connected to the above-mentioned drilling rig.
- the four-way valve is provided with two horizontal outlets and two vertical outlets. The outlets are located at the top and the bottom respectively, the vertical outlet 2 at the bottom is used to discharge large-size dust, and the vertical outlet at the top is provided with a brush. As shown in Figure 2 and Figure 3, the brushes extend downward through the above-mentioned vertical outlet, and the brushes are wrapped on the outer diameter of the drill rod.
- the drill rod When the drill is started, the drill rod is driven to rotate, and then the brush is located on the periphery of the drill rod. It also rotates along with it, and just removes the dust on the above-mentioned drill rod. Therefore, in the present invention, it is preferable that the brush is circular, with a circular hole in the middle for allowing the drill rod to pass through, and the inner diameter of the circular hole matches the outer diameter of the drill rod.
- the large-size dust is discharged through the orifice dust discharge unit, and the other part of the dust enters the secondary treatment recovery unit for further processing.
- Gas amplifying mechanism 6 mainly includes air amplifier, compressed air 7, air inlet ring, air outlet ring and locking
- the nut and the gas amplifying mechanism use the Coanda effect and use compressed air as the power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow.
- One outlet of the four-way valve 4 is connected to the cyclone 8 through a pipe, which is preferably a hose.
- the gas amplification mechanism is located on the hose.
- the cyclone dust collector 8 includes a container body.
- the lower part of the container body is cone-shaped and the upper part is inverted cone-shaped.
- the bottom of the container body is provided with a dust outlet, and the top of the container body is provided with a gas outlet.
- the airflow passing through the gas amplifying mechanism enters the cyclone dust collector and rotates from top to bottom.
- most of the gas forms an upper cyclone airflow and is discharged, which is close to the gas on the cyclone dust collector wall.
- Enter the ash hopper from the annular gap between the reflective screen of the lower half and the inverted cone of the upper half and the dust-containing gas entering the ash hopper is separated from the dust. After the main gas flows merge, they are discharged through the gas outlet.
- the laser dust measuring mechanism is set on the hose connecting the cyclone dust collector and the spray dust collector.
- the laser dust measuring mechanism includes a microcomputer laser dust meter, a laser transmitter 61 and a light receiver 62.
- the light receiver is set on the side close to the spray dust collector, and the laser transmitter is located between the two; the above light receiver is used to convert the received signal into an electric signal to guide the spray dust collector
- the microcomputer laser dust meter is used to determine the concentration of dust.
- the laser dust measurement mechanism is used to determine the concentration of dust.
- the spray dust collector is provided with several spray ports on its wall, such as the first spray port 11, the second spray port 12, the third spray port 13, and the fourth spray port 14 which are preferably provided in the present invention.
- the mixture 15 is discharged through the outlet 9 at the bottom of the spray dust collector, and a gas drainage device is connected to the top of the spray dust collector.
- the first step is to seal the hole of the drilled hole with the hole dust exhaust unit.
- the specific steps are: fix the hole with a pneumatic hole sealer.
- the brush set on its outer diameter can just sweep the drill.
- the dust on the rod large particle size dust is discharged from the outlet at the bottom of the four-way valve;
- the second step is to prepare a gas amplifying mechanism, use the wall effect, and use compressed air as the power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow;
- the third step the airflow passing through the gas amplifying mechanism enters the cyclone dust collector for cyclone dust removal, the airflow passing through the gas amplifying mechanism enters the cyclone dust collector, making a rotating movement from top to bottom, and reaching the lower half of the cyclone dust collector
- the reflective screen is formed, most of the gas is discharged as an upper cyclone.
- the gas close to the cyclone wall enters the ash hopper through the annular gap between the bottom half of the reflective screen and the upper half of the inverted cone, and enters the ash hopper.
- the dust-containing gas is separated from the dust, and the purified air flow is discharged upward through the vent hole in the center of the reflective screen, merges with the rising main air flow, and is discharged through the gas outlet;
- the fourth step after the gas passes through the laser transmitter of the laser dust measuring mechanism, the light enters the light receiver, and the light is blocked by the change of dust concentration.
- the signal is received by the light receiver and converted into electrical signals to guide the spray dust collector to work.
- the microcomputer laser dust meter is used to monitor the dust concentration, and the gas enters the spray dust collector after passing through the laser dust measuring mechanism;
- the foam nozzles are spirally arranged on the wall along the rising direction of the airflow to remove fine dust in layers and steps, and the mixture of fine dust and water is discharged from the outlet at the bottom of the spray dust collector.
- the absolute gas emission from the mine is 58.85 m 3 /min, and the relative gas emission is 32.29 m 3 /t.
- the mine adopts vertical shaft development, single-level mining up and down, the main shaft elevation is +37.5 m, the production level is -850 m, and the mining depth is about 930 m.
- the maximum gas pressure of the coal seam is 9.2 MPa (elevation -973.7 m). It is difficult to control gas disasters.
- the cyclone foam integrated drilling dust removal device specifically includes the following steps:
- Step 1 Put the air pressure hole sealer into the borehole to start inflation.
- the inflation gas source is the downhole air pressure system, and the inflation pressure is usually 0.2 ⁇ 0.3 MPa. Then connect the input port of the coal dust treatment device and the hole sealer by the dust conveying connection pipeline;
- Step 2 After turning on the water and air sources, the device starts to start, and check the operation of coal dust treatment.
- the components are running normally, start the drilling rig after idling for 1 minute to start drilling;
- Step 3 Use a cyclone dust collector to remove dust, and collect dust concentration data before and after dust removal;
- Step 4 The concentration of dust before entering the device is 180 ⁇ 200 mg ⁇ m -3 .
- the dust particles with larger particle size are swept away due to the action of the brush and enter the dust bag; other dust enters the soft
- the tube enters the cyclone dust collector after passing through the gas amplifying mechanism, the inlet air velocity is 10-20 m/s, the dust removal efficiency reaches 80%, and the dust concentration is 40-50 mg ⁇ m -3 measured by the microcomputer laser dust meter; Entering the spray dust collector, the foam dust can almost capture all the dust in contact with it, and the dust concentration after exiting the device is 15-16 mg ⁇ m -3 , indicating that the dust removing device of the present invention has a good dust removal effect.
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Abstract
A cyclone foam integrated drilling and dust removal device and a use method for the device. The device comprises an orifice dust exhaust unit and a secondary treatment and recovery unit; the orifice dust exhaust unit is used to remove large-particle-size dust generated during the drilling process; the secondary treatment and recovery unit comprises a gas amplification mechanism (6), a cyclone dust remover (8), a spray dust remover and a laser dust measurement mechanism (10); the gas amplification mechanism (6) is located on a pipeline connected between the orifice dust exhaust unit and the cyclone dust remover (8); and the cyclone dust remover (8) comprises a container body, the lower half part of the container body is taper-shaped, the upper half part is inverted taper-shaped, and the gas flow subjected to cyclone treatment is exhausted by means of a gas outlet. According to the device, dust is captured according to the principles of centrifugation and foam dust removal, the cyclone dust remover and the spray dust remover are configured for dust removal, an optical sensor is configured for regulating and controlling operation of a foam generator, being able to achieve convenient, intelligent and efficient dust removal.
Description
本发明属于矿井钻孔除尘技术领域,具体涉及一种除尘装置。 The invention belongs to the technical field of mine drilling and dust removal, and specifically relates to a dust removal device.
在煤炭开采过程中经常采取瓦斯抽采钻孔的方式来减少事故发生,不可避免的产生打孔作业,此外还包括防止冲击地压解危钻孔、打锚杆支护等。钻孔作业施工过程中产生大量的粉尘,污染生产环境、损害员工身心健康,而且极易形成煤尘燃烧、爆炸重大事故隐患,严重威胁煤矿生产和职工生命安全。In the coal mining process, gas drainage drilling is often used to reduce accidents, and drilling operations are inevitable. In addition, it also includes preventing the impact of the ground from compressing dangerous drilling, bolting and supporting. A large amount of dust is generated during the drilling operation, which pollutes the production environment and harms the physical and mental health of employees. It is also very easy to form hidden dangers of coal dust combustion and explosion, which seriously threatens coal mine production and the lives of employees.
目前,比较常用的除尘装置都存在结构复杂、污染作业空间、维修困难、除尘效率低等特点。概括来看,钻孔作业主要采用两类除尘装置:一是干式除尘装置。钻机的干式除尘装置主要由以下几个部分组成:沉降室、捕尘罩、布袋除尘器及通风机等,适用于高瓦斯突出的煤层或软煤层的钻孔。干式除尘装置不用水,孔底排渣好,且成孔率很高,但其设备本身的后期维护相对较为困难,极易导致粉尘的二次污染;二是湿式除尘装置。钻机的湿式除尘装置主要由以下几个部分组成:供水装置、孔口排渣装置和风水混合装置。这种除尘装置的优势可在比较湿润的条件下发挥到最大。湿式除尘装置具有孔底湿化的排渣条件较差、压风和水量难以控制、风水混合不均匀等缺点。At present, the more commonly used dust removal devices have the characteristics of complex structure, polluted work space, difficult maintenance, and low dust removal efficiency. In summary, two types of dust removal devices are mainly used for drilling operations: one is dry dust removal devices. The dry dust removal device of the drilling rig is mainly composed of the following parts: settling chamber, dust hood, bag filter and ventilator, etc. It is suitable for drilling high gas outburst coal seams or soft coal seams. The dry dust removal device does not use water, the slag discharge is good at the bottom of the hole, and the porosity is high, but the later maintenance of the equipment itself is relatively difficult, which can easily lead to secondary dust pollution; the second is the wet dust removal device. The wet dust removal device of the drilling rig is mainly composed of the following parts: water supply device, orifice slag discharge device and wind-water mixing device. The advantages of this kind of dust removal device can be maximized under relatively humid conditions. The wet dust removal device has disadvantages such as poor slag discharge conditions for humidification at the bottom of the hole, difficulty in controlling the pressure and water volume, and uneven mixing of wind and water.
现有技术中有关除尘装置的研究报道主要有:The research reports on dust removal devices in the prior art mainly include:
申请号201710226499.1公开了一种净化工业含尘气流的磁化泡沫制备装置及工艺方法,其通过电极产生交流磁场,将弯曲管路中的压力水振荡磁化,形成磁化水,带压磁化水在比例发泡装置射流喷嘴出口处,形成高速射流,压力降至液体饱和蒸气压,在射流喉管出口处,形成低压区,外界空气由壁面开口自动吸入,在发泡装置的扩散段,安装有锥形网,喉管喷出的高速磁化泡沫液在锥形网上铺开,吸入的空气不断吹动叶膜鼓泡,形成大量细腻的磁化泡沫,磁化泡沫由管路输送至工业喷淋塔中。Application No. 201710226499.1 discloses a device and process for preparing a magnetized foam for purifying industrial dust-containing airflow. It generates an AC magnetic field through electrodes to oscillate and magnetize the pressure water in a curved pipeline to form magnetized water. At the outlet of the jet nozzle of the bubble device, a high-speed jet is formed, and the pressure drops to the saturated vapor pressure of the liquid. At the outlet of the jet throat, a low pressure zone is formed. The outside air is automatically sucked in through the wall opening. The high-speed magnetized foam liquid sprayed from the net and throat is spread out on the cone net, and the inhaled air continuously blows the leaf film to bubble, forming a large number of fine magnetized foam, which is transported to the industrial spray tower by the pipeline.
申请号201821173912.9公开了一种煤矿钻孔磁化泡沫旋风除尘系统,包括降尘罩、气体及尘渣混合物输送管、旋风泡沫除尘装置、出风管、磁化泡沫输送管、磁化泡沫喷嘴、泡沫发生器、发泡液输送管、发泡液储罐、进水管、空气输送管。Application number 201821173912.9 discloses a coal mine borehole magnetized foam cyclone dust removal system, including a dust cover, a gas and dust mixture conveying pipe, a cyclone foam dust removal device, an air outlet pipe, a magnetized foam conveying pipe, a magnetized foam nozzle, a foam generator, Foaming liquid conveying pipe, foaming liquid storage tank, water inlet pipe, air conveying pipe.
上述现有技术中的除尘设备均可以除尘,但是其除尘效果还需进一步改善,因此,研究一种结构简单、适用度高、除尘效果好、不污染作业空间的钻孔除尘装置是目前亟待解决的难题。The above-mentioned dust removal equipment in the prior art can remove dust, but its dust removal effect needs to be further improved. Therefore, it is urgent to study a drilling dust removal device with simple structure, high applicability, good dust removal effect, and no pollution to the working space. Difficult problem.
本发明的目的之一在于提供一种旋风泡沫一体化钻孔除尘装置,其能达到方便、智能、高效的除尘目的。One of the objectives of the present invention is to provide a cyclone foam integrated drilling dust removal device, which can achieve the purpose of convenient, intelligent and efficient dust removal.
为实现上述目的,本发明主要是利用离心、泡沫除尘原理捕尘,运用旋风除尘器和喷雾除尘器来进行除尘,运用光传感器来调控泡沫发生器的工作,通过“捕尘、除尘及光传感器”三者相互配合,可以实现方便、智能、高效除尘。In order to achieve the above-mentioned purpose, the present invention mainly uses the principle of centrifugal and foam dust removal to collect dust, uses cyclone dust collectors and spray dust collectors to remove dust, and uses light sensors to control the work of the foam generator. "The three cooperate with each other to achieve convenient, intelligent and efficient dust removal.
为实现上述目的,本发明采用了以下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种旋风泡沫一体化钻孔除尘装置,其包括孔口排尘单元和二次处理回收单元,所述的孔口排尘单元用于将钻孔过程中产生的大粒径粉尘去除,
所述的二次处理回收单元包括气体放大机构、旋风除尘器、喷雾除尘器及激光粉尘测定机构,所述的旋风除尘器与所述的孔口排尘单元连接,用于将孔口排尘单元中剩余的粉尘进行二次处理;A cyclone foam integrated drilling dust removal device includes an orifice dust exhaust unit and a secondary processing recovery unit. The orifice dust exhaust unit is used to remove large-size dust generated during the drilling process.
The secondary processing recovery unit includes a gas amplifying mechanism, a cyclone dust collector, a spray dust collector, and a laser dust measuring mechanism. The cyclone dust collector is connected to the orifice dust exhaust unit for exhausting dust from the orifice. The remaining dust in the unit undergoes secondary treatment;
所述的气体放大机构位于所述的孔口排尘单元与所述的旋风除尘器之间连接的管道上,所述的放大机构用压缩空气作为动力源,带动周围空气流动形成高压、高速气流;The gas amplifying mechanism is located on the pipe connecting the orifice dust exhaust unit and the cyclone dust collector, and the amplifying mechanism uses compressed air as a power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow ;
所述的旋风除尘器包括容器本体,所述的容器本体的下半部分为锥形,上半部分为倒锥形,在所述的容器本体的底部设置有粉尘出口,在所述容器本体的顶部设置有气体出口,通过所述的放大机构的含尘气流进入所述的旋风除尘器中,经过旋风处理后的气流通过所述的气体出口排出;The cyclone dust collector includes a container body, the lower half of the container body is cone-shaped, and the upper half of the container body is an inverted cone. A dust outlet is provided at the bottom of the container body. The top is provided with a gas outlet, the dust-containing air flow passing through the amplifying mechanism enters the cyclone dust collector, and the air flow after the cyclone treatment is discharged through the gas outlet;
所述的气体出口通过软管与所述的喷雾除尘器连接,所述的激光粉尘测定机构设置在所述的软管上,通过所述的激光粉尘测定机构来测定粉尘浓度大小,所述的喷雾除尘器通过向粉尘中喷泡沫的形式去除粉尘。The gas outlet is connected to the spray dust collector through a hose, the laser dust measuring mechanism is arranged on the hose, and the laser dust measuring mechanism is used to measure the dust concentration. The spray dust collector removes dust by spraying foam into the dust.
作为本发明的一个优选方案,上述的孔口排尘单元包括钻杆、钻机、四通阀及气压封孔器,上述的气压封孔器固定在钻孔的孔口处,上述的钻杆的前部连接上述的四通阀,上述钻杆的尾部连接上述的钻机,上述的四通阀设置有两个横向出口和两个竖向出口,两个横向出口分别与上述的气压封器和与上述的旋风除尘器连接的管道连接,两个竖向出口分别位于顶部和底部,位于底部的竖向出口用于将大粒径粉尘排出,位于顶部的竖向出口处设置有毛刷;上述的毛刷通过上述的竖向出口向下延伸,上述的毛刷包裹在上述的钻杆的外径上,当上述的钻杆旋转时,上述的毛刷恰好扫除上述的钻杆上的粉尘。As a preferred solution of the present invention, the above-mentioned hole dust removal unit includes a drill pipe, a drill, a four-way valve, and a pneumatic hole sealing device. The above-mentioned pneumatic hole sealing device is fixed at the hole of the drill hole. The front part is connected to the above-mentioned four-way valve, the tail part of the above-mentioned drill rod is connected to the above-mentioned drilling rig, and the above-mentioned four-way valve is provided with two horizontal outlets and two vertical outlets. The above-mentioned cyclone dust collector is connected to the pipe connection, the two vertical outlets are located at the top and the bottom respectively, the vertical outlet at the bottom is used to discharge large-size dust, and the vertical outlet at the top is provided with a brush; The brush extends downward through the vertical outlet, and the brush is wrapped on the outer diameter of the drill rod. When the drill rod rotates, the brush just cleans the dust on the drill rod.
作为本发明的另一个优选方案,上述的气体放大机构包括空气放大器、压缩空气、进气圈、出气圈及锁紧螺母,上述的气体放大机构是利用附壁效应,用压缩空气作为动力源,来带动周围空气流动形成高压、高速气流。As another preferred solution of the present invention, the above-mentioned gas amplifying mechanism includes an air amplifier, compressed air, an air inlet ring, an air outlet ring, and a lock nut. The above-mentioned gas amplifying mechanism utilizes the Coanda effect and uses compressed air as a power source. To drive the surrounding air flow to form a high-pressure, high-speed airflow.
进一步优选,上述的激光粉尘测定机构包括微机激光粉尘仪、激光发射器和光线接收器,上述的微机激光粉尘仪在靠近旋风除尘器的一侧设置,上述的光线接收器在靠近喷雾除尘器的一侧设置,上述的激光发射器位于二者之间;上述的光线接收器用于将接收到的信号转化为电信号引导上述的喷雾除尘器发生作用,上述的微机激光粉尘仪用于测定粉尘的浓度大小。Further preferably, the above-mentioned laser dust measuring mechanism includes a microcomputer laser dust meter, a laser transmitter and a light receiver. The above microcomputer laser dust meter is arranged on the side close to the cyclone dust collector, and the above light receiver is located near the spray dust collector. One side is installed, the above-mentioned laser transmitter is located between the two; the above-mentioned light receiver is used to convert the received signal into an electric signal to guide the above-mentioned spray dust collector to work, and the above-mentioned microcomputer laser dust meter is used to measure the dust The size of the concentration.
进一步优选,上述的喷雾除尘器的器壁上设置有若干个喷雾口,其底部设置有出口,细微粉尘与水的混合物通过上述的出口排出,在上述的喷雾除尘器的顶部连接有瓦斯抽放设备。Further preferably, the wall of the above-mentioned spray dust collector is provided with several spray ports, and the bottom is provided with an outlet, and the mixture of fine dust and water is discharged through the above-mentioned outlet, and the top of the above-mentioned spray dust collector is connected with a gas drain equipment.
进一步优选,上述的毛刷通过上述的竖向出口向下延伸,上述的毛刷包裹在上述的钻杆的外径上,当上述的钻杆旋转时,上述的毛刷恰好扫除上述的钻杆上的粉尘。Further preferably, the above-mentioned hair brush extends downward through the above-mentioned vertical outlet, and the above-mentioned hair brush is wrapped on the outer diameter of the above-mentioned drill rod. When the above-mentioned drill rod is rotated, the above-mentioned hair brush just cleans the above-mentioned drill rod. On the dust.
本发明的另一目的在于提供上述旋风泡沫一体化钻孔除尘装置的使用方法,依次包括以下步骤:Another object of the present invention is to provide a method for using the above cyclone foam integrated drilling dust removal device, which sequentially includes the following steps:
a、用孔口排尘单元封堵钻孔的孔口处;a. Use the orifice dust exhaust unit to block the orifice of the drilled hole;
b、准备气体放大机构,运用附壁效应,用压缩空气作为动力源,带动周围空气流动形成高压、高速气流;b. Prepare a gas amplification mechanism, use the Coanda effect, use compressed air as a power source, and drive the surrounding air to flow to form a high-pressure, high-speed airflow;
c、经过气体放大机构的气流进入旋风除尘器中进行旋风除尘,一部分粉尘从旋风除尘器底部的粉尘出口排出,气体则从旋风除尘器顶部的气体出口排出;c. The airflow passing through the gas amplifying mechanism enters the cyclone dust collector for cyclone dust removal, a part of the dust is discharged from the dust outlet at the bottom of the cyclone dust collector, and the gas is discharged from the gas outlet at the top of the cyclone dust collector;
d、气体通过激光粉尘测定机构后进入喷雾除尘器;d. The gas enters the spray dust collector after passing through the laser dust measuring mechanism;
e、在喷雾除尘器中,泡沫喷口沿气流上升方向向螺旋设置在器壁上,分层次分步骤的去除细微粉尘,细微粉尘与水的混合物从喷雾除尘器底部的出口排出。e. In the spray dust collector, the foam nozzle is spirally arranged on the wall along the rising direction of the airflow to remove fine dust in layers and steps, and the mixture of fine dust and water is discharged from the outlet at the bottom of the spray dust collector.
进一步优选,步骤a中,用气压封孔器固定孔口,钻杆在旋转时,设置在其外径上的毛刷恰好扫除钻杆上的粉尘,大粒径粉尘从四通阀底部的出口排出。More preferably, in step a, the orifice is fixed with an air pressure hole sealer. When the drill rod is rotating, the brush set on the outer diameter of the drill rod just sweeps away the dust on the drill rod, and the large-size dust comes from the outlet at the bottom of the four-way valve. discharge.
进一步优选,步骤c中,经过气体放大机构的气流进入旋风除尘器中,从上而下做旋转运动,在到达所述的旋风除尘器下半部分的反射屏时,大部分气体形成上旋气流排出,紧靠旋风除尘器壁的气体由下半部分的反射屏和上半部分的倒锥体之间的环隙进入灰斗,进入灰斗的含尘气体与粉尘分离,净化后的气流由反射屏中心透气孔向上排出,与上升主气流汇合后经气体出口排出。Further preferably, in step c, the airflow passing through the gas amplifying mechanism enters the cyclone dust collector and makes a rotating movement from top to bottom. When reaching the reflecting screen of the lower half of the cyclone dust collector, most of the gas forms an upper cyclone airflow Exhaust, the gas close to the wall of the cyclone dust collector enters the ash hopper from the annular gap between the reflective screen of the lower half and the inverted cone of the upper half, and the dust-containing gas entering the ash hopper is separated from the dust. The ventilation hole in the center of the reflective screen discharges upwards, merges with the ascending main airflow, and discharges through the gas outlet.
进一步优选,步骤d中,气体通过激光粉尘测定机构的激光发射器后,光线进入光线接收器,通过粉尘浓度变化导致光线被遮挡,通过光线接收器接收信号并转化为电信号引导喷雾除尘器发生作用,并通过微机激光粉尘仪来监测粉尘浓度大小。Further preferably, in step d, after the gas passes through the laser emitter of the laser dust measuring mechanism, the light enters the light receiver, and the light is blocked by the change of the dust concentration, and the signal is received by the light receiver and converted into an electric signal to guide the spray dust collector to generate Function, and monitor the dust concentration through the microcomputer laser dust meter.
与现有技术相比,本发明带来了以下有益技术效果:Compared with the prior art, the present invention brings the following beneficial technical effects:
本发明提出了一种旋风泡沫一体化钻孔除尘装置,基于瓦斯抽采以煤层钻孔为前提,采用离心、泡沫除尘原理捕尘,施工钻孔前,用气压封孔器将钻孔口密封,气压封孔器通过管道与孔口的四通阀和气体放大机构相连接,打开旋风除尘器与气体放大机构。各部分稳定后开始钻孔。钻进时产生的粉尘进入孔口四通阀,孔口四通阀有内孔和钻杆的外径相等的毛刷,对较大的粉尘进行初步分离,大粉尘掉入底部的竖向出口中。然后经过气体放大机构,由于气压封孔器已经密封,速度被放大的气流经过软管进入旋风除尘器,由于该旋风除尘器独特的倒圆锥和反射屏结构,防止了返回气流重新卷起粉尘,提高了除尘效率。旋风除尘器的设置让风流含尘率大大下降。从旋风除尘器出来的气流经过激光粉尘测定机构使泡沫和喷雾除尘器发生反应,泡沫降尘几乎可以捕集全部与其接触的粉尘。分离粉尘后瓦斯气体由瓦斯抽放口进入瓦斯抽放管路排出。The invention proposes a cyclone foam integrated drilling dust removal device, based on the premise of gas extraction and coal seam drilling, adopts the principle of centrifugal and foam dust removal to collect dust, and seals the borehole opening with an air pressure hole sealer before drilling the borehole. , The air pressure hole sealer is connected with the four-way valve of the orifice and the gas amplification mechanism through the pipeline, and the cyclone dust collector and the gas amplification mechanism are opened. Start drilling after all parts are stabilized. Dust generated during drilling enters the orifice four-way valve. The orifice four-way valve has a brush with the inner hole and the outer diameter of the drill pipe to separate the larger dust initially, and the large dust falls into the vertical outlet at the bottom. middle. Then through the gas amplifying mechanism, since the air pressure hole sealer has been sealed, the airflow whose speed has been amplified enters the cyclone dust collector through the hose. Due to the unique inverted cone and reflective screen structure of the cyclone dust collector, the returning airflow prevents the dust from being re-wound. Improve the efficiency of dust removal. The setting of the cyclone dust collector greatly reduces the dust content of the air flow. The airflow from the cyclone dust collector passes through the laser dust measuring mechanism to cause the foam and the spray dust collector to react, and the foam dust can almost capture all the dust in contact with it. After the dust is separated, the gas is discharged from the gas drainage port into the gas drainage pipeline.
本发明系统简单,施工简便易行,通过旋风除尘器和喷雾除尘的方式来进行除尘,除尘效率大大提高,还运用了激光发射器和光线接收器来对喷雾除尘器进行调控,更加智能且高效的进行除尘。The system of the invention is simple, the construction is simple and easy to implement. The dust removal is carried out by the cyclone dust collector and the spray dust removal method, and the dust removal efficiency is greatly improved. The laser transmitter and the light receiver are also used to control the spray dust collector, which is more intelligent and efficient For dust removal.
下面结合附图对本发明做进一步说明:The present invention will be further explained below in conjunction with the accompanying drawings:
图1为本发明一种旋风泡沫一体化钻孔除尘装置的结构示意图;Figure 1 is a schematic structural diagram of a cyclone foam integrated drilling dust removal device of the present invention;
图2、图3为本发明四通阀的结构示意图;Figure 2 and Figure 3 are schematic diagrams of the structure of the four-way valve of the present invention;
图4为本发明激光粉尘测定机构与喷雾除尘器的结构示意图;4 is a schematic diagram of the structure of the laser dust measuring mechanism and the spray dust collector of the present invention;
图中:In the picture:
1、气压封孔器,2、底部的竖向出口,3、毛刷,4、四通阀,5、钻杆,6、气体放大机构,7、压缩空气,8、旋风除尘器,9、喷雾除尘器底部的出口,10、激光粉尘测定机构,11、第一喷雾口,12、第二喷雾口,13、第三喷雾口,14、第四喷雾口,15、细微粉尘与水的混合物,61、激光发射器,62、光线接收器。1. Air pressure sealing device, 2. Vertical outlet at the bottom, 3. Brush, 4. Four-way valve, 5. Drill pipe, 6. Gas amplifying mechanism, 7. Compressed air, 8. Cyclone dust collector, 9. The outlet at the bottom of the spray dust collector, 10, laser dust measuring mechanism, 11, the first spray port, 12, the second spray port, 13, the third spray port, 14, the fourth spray port, 15, the mixture of fine dust and water , 61, laser transmitter, 62, light receiver.
除非另有其他明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”等等将被理解为包括所陈述的部件或组成部分,而并未排除其他部件或其他组成部分。Unless otherwise expressly stated otherwise, throughout the specification and claims, the term "comprising" or its transformations such as "comprising" and the like will be understood as including the stated parts or components, but not excluding other parts or components. Other components.
本发明公开了一种旋风泡沫一体化钻孔除尘装置及该装置的使用方法,为了使本发明的优点、技术方案更加清楚、明确,下面结合具体实施例对本发明做详细说明。The invention discloses a cyclone foam integrated drilling dust removal device and a method of using the device. In order to make the advantages and technical solutions of the invention clearer and clearer, the invention will be described in detail below with reference to specific embodiments.
本发明与现有技术的最主要的不同点在于:利用离心、泡沫除尘原理捕尘,运用扩散式切流反转旋风除尘装置和喷雾除尘装置来进行除尘。The main difference between the present invention and the prior art lies in the use of centrifugal and foam dust removal principles to collect dust, and the use of a diffuse tangential flow reversal cyclone dust removal device and a spray dust removal device for dust removal.
如图1所示,本发明旋风泡沫一体化钻孔除尘装置,包括孔口排尘单元和二次处理回收单元,其中,孔口排尘单元用于将钻孔过程中产生的大粒径粉尘去除,二次处理回收单元用于将剩余的一部分粉尘去除,相当于本发明通过两步法实现除尘。As shown in Figure 1, the cyclone foam integrated drilling dust removal device of the present invention includes an orifice dust exhaust unit and a secondary treatment recovery unit. The orifice dust exhaust unit is used to remove large-size dust generated during the drilling process Removal, the secondary processing recovery unit is used to remove a part of the remaining dust, which is equivalent to the two-step method of the present invention to achieve dust removal.
孔口排尘单元,包括气压封孔器1、四通阀4、毛刷3、钻杆6,其中,气压封孔器固定在钻孔的孔口处,钻杆的前部连接四通阀4,钻杆的尾部连接上述的钻机,四通阀设置有两个横向出口和两个竖向出口,两个横向出口分别与气压封器和与旋风除尘器连接的管道连接,两个竖向出口分别位于顶部和底部,位于底部的竖向出口2用于将大粒径粉尘排出,位于顶部的竖向出口处设置有毛刷。结合图2和图3所示,毛刷通过上述的竖向出口向下延伸,毛刷包裹在钻杆的外径上,当钻机启动时,带动钻杆旋转,进而位于钻杆外围的毛刷也随之转动,并恰好扫除上述的钻杆上的粉尘。因此,本发明优选毛刷为圆形,其中间有用于使得钻杆穿过的圆孔,该圆孔的内径与钻杆的外径匹配。通过孔口排尘单元将大粒径粉尘排出,而另一部分粉尘则进入二次处理回收单元进一步处理。The orifice dust exhaust unit includes the air pressure hole sealing device 1, the four-way valve 4, the brush 3, and the drill pipe 6, wherein the air pressure hole sealing device is fixed at the hole of the drill hole, and the front part of the drill pipe is connected with the four way valve 4. The tail of the drill pipe is connected to the above-mentioned drilling rig. The four-way valve is provided with two horizontal outlets and two vertical outlets. The outlets are located at the top and the bottom respectively, the vertical outlet 2 at the bottom is used to discharge large-size dust, and the vertical outlet at the top is provided with a brush. As shown in Figure 2 and Figure 3, the brushes extend downward through the above-mentioned vertical outlet, and the brushes are wrapped on the outer diameter of the drill rod. When the drill is started, the drill rod is driven to rotate, and then the brush is located on the periphery of the drill rod. It also rotates along with it, and just removes the dust on the above-mentioned drill rod. Therefore, in the present invention, it is preferable that the brush is circular, with a circular hole in the middle for allowing the drill rod to pass through, and the inner diameter of the circular hole matches the outer diameter of the drill rod. The large-size dust is discharged through the orifice dust discharge unit, and the other part of the dust enters the secondary treatment recovery unit for further processing.
二次处理回收单元,包括气体放大机构6、旋风除尘器8、喷雾除尘器及激光粉尘测定机构10,其中气体放大机构6主要包括空气放大器、压缩空气7、进气圈、出气圈及锁紧螺母,气体放大机构是利用附壁效应,用压缩空气作为动力源,来带动周围空气流动形成高压、高速气流,四通阀4的一个出口通过管道连接旋风除尘器8,管道优选为软管,气体放大机构位于该软管上。Secondary processing and recovery unit, including gas amplifying mechanism 6, cyclone dust collector 8, spray dust collector and laser dust measuring mechanism 10. The gas amplifying mechanism 6 mainly includes air amplifier, compressed air 7, air inlet ring, air outlet ring and locking The nut and the gas amplifying mechanism use the Coanda effect and use compressed air as the power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow. One outlet of the four-way valve 4 is connected to the cyclone 8 through a pipe, which is preferably a hose. The gas amplification mechanism is located on the hose.
旋风除尘器8,包括容器本体,容器本体的下半部分为锥形,上半部分为倒锥形,在容器本体的底部设置有粉尘出口,在容器本体的顶部设置有气体出口,
经过气体放大机构的气流进入旋风除尘器中,从上而下做旋转运动,在到达旋风除尘器下半部分的反射屏时,大部分气体形成上旋气流排出,紧靠旋风除尘器壁的气体由下半部分的反射屏和上半部分的倒锥体之间的环隙进入灰斗,进入灰斗的含尘气体与粉尘分离,净化后的气流由反射屏中心透气孔向上排出,与上升主气流汇合后经气体出口排出。The cyclone dust collector 8 includes a container body. The lower part of the container body is cone-shaped and the upper part is inverted cone-shaped. The bottom of the container body is provided with a dust outlet, and the top of the container body is provided with a gas outlet.
The airflow passing through the gas amplifying mechanism enters the cyclone dust collector and rotates from top to bottom. When it reaches the reflecting screen of the lower part of the cyclone dust collector, most of the gas forms an upper cyclone airflow and is discharged, which is close to the gas on the cyclone dust collector wall. Enter the ash hopper from the annular gap between the reflective screen of the lower half and the inverted cone of the upper half, and the dust-containing gas entering the ash hopper is separated from the dust. After the main gas flows merge, they are discharged through the gas outlet.
如图4所示,激光粉尘测定机构设置在旋风除尘器与喷雾除尘器连接的软管上,激光粉尘测定机构包括微机激光粉尘仪、激光发射器61和光线接收器62,微机激光粉尘仪在靠近旋风除尘器的一侧设置,光线接收器在靠近喷雾除尘器的一侧设置,激光发射器位于二者之间;上述的光线接收器用于将接收到的信号转化为电信号引导喷雾除尘器发生作用,微机激光粉尘仪用于测定粉尘的浓度大小通过激光粉尘测定机构来测定粉尘浓度大小。As shown in Figure 4, the laser dust measuring mechanism is set on the hose connecting the cyclone dust collector and the spray dust collector. The laser dust measuring mechanism includes a microcomputer laser dust meter, a laser transmitter 61 and a light receiver 62. Set on the side close to the cyclone dust collector, the light receiver is set on the side close to the spray dust collector, and the laser transmitter is located between the two; the above light receiver is used to convert the received signal into an electric signal to guide the spray dust collector When it works, the microcomputer laser dust meter is used to determine the concentration of dust. The laser dust measurement mechanism is used to determine the concentration of dust.
喷雾除尘器,其器壁上分别设置有若干个喷雾口,如本发明优选设置的第一喷雾口11、第二喷雾口12、第三喷雾口13及第四喷雾口14,细微粉尘与水的混合物15通过喷雾除尘器底部的出口9排出,在喷雾除尘器的顶部连接有瓦斯抽放设备。The spray dust collector is provided with several spray ports on its wall, such as the first spray port 11, the second spray port 12, the third spray port 13, and the fourth spray port 14 which are preferably provided in the present invention. The mixture 15 is discharged through the outlet 9 at the bottom of the spray dust collector, and a gas drainage device is connected to the top of the spray dust collector.
上述的一种旋风泡沫一体化钻孔除尘装置的使用方法,具体步骤为:The above-mentioned method for using the cyclone foam integrated drilling dust removal device, the specific steps are:
第一步、用孔口排尘单元封堵钻孔的孔口处,具体步骤为:用气压封孔器固定孔口,钻杆在旋转时,设置在其外径上的毛刷恰好扫除钻杆上的粉尘,大粒径粉尘从四通阀底部的出口排出;The first step is to seal the hole of the drilled hole with the hole dust exhaust unit. The specific steps are: fix the hole with a pneumatic hole sealer. When the drill rod is rotating, the brush set on its outer diameter can just sweep the drill. The dust on the rod, large particle size dust is discharged from the outlet at the bottom of the four-way valve;
第二步、准备气体放大机构,运用附壁效应,用压缩空气作为动力源,带动周围空气流动形成高压、高速气流;The second step is to prepare a gas amplifying mechanism, use the wall effect, and use compressed air as the power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow;
第三步、经过气体放大机构的气流进入旋风除尘器中进行旋风除尘,经过气体放大机构的气流进入旋风除尘器中,从上而下做旋转运动,在到达所述的旋风除尘器下半部分的反射屏时,大部分气体形成上旋气流排出,紧靠旋风除尘器壁的气体由下半部分的反射屏和上半部分的倒锥体之间的环隙进入灰斗,进入灰斗的含尘气体与粉尘分离,净化后的气流由反射屏中心透气孔向上排出,与上升主气流汇合后经气体出口排出;The third step, the airflow passing through the gas amplifying mechanism enters the cyclone dust collector for cyclone dust removal, the airflow passing through the gas amplifying mechanism enters the cyclone dust collector, making a rotating movement from top to bottom, and reaching the lower half of the cyclone dust collector When the reflective screen is formed, most of the gas is discharged as an upper cyclone. The gas close to the cyclone wall enters the ash hopper through the annular gap between the bottom half of the reflective screen and the upper half of the inverted cone, and enters the ash hopper. The dust-containing gas is separated from the dust, and the purified air flow is discharged upward through the vent hole in the center of the reflective screen, merges with the rising main air flow, and is discharged through the gas outlet;
第四步、气体通过激光粉尘测定机构的激光发射器后,光线进入光线接收器,通过粉尘浓度变化导致光线被遮挡,通过光线接收器接收信号并转化为电信号引导喷雾除尘器发生作用,并通过微机激光粉尘仪来监测粉尘浓度大小,气体通过激光粉尘测定机构后进入喷雾除尘器;The fourth step, after the gas passes through the laser transmitter of the laser dust measuring mechanism, the light enters the light receiver, and the light is blocked by the change of dust concentration. The signal is received by the light receiver and converted into electrical signals to guide the spray dust collector to work. The microcomputer laser dust meter is used to monitor the dust concentration, and the gas enters the spray dust collector after passing through the laser dust measuring mechanism;
第五步、在喷雾除尘器中,泡沫喷口沿气流上升方向向螺旋设置在器壁上,分层次分步骤的去除细微粉尘,细微粉尘与水的混合物从喷雾除尘器底部的出口排出。In the fifth step, in the spray dust collector, the foam nozzles are spirally arranged on the wall along the rising direction of the airflow to remove fine dust in layers and steps, and the mixture of fine dust and water is discharged from the outlet at the bottom of the spray dust collector.
下面结合具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with specific embodiments.
实施例1:Example 1:
某煤与瓦斯突出矿井,矿井瓦斯绝对涌出量为58.85 m
3/min,相对瓦斯涌出量为32.29 m
3/t。矿井采用立井开拓,单水平上下山开采,主井井口标高+37.5
m,生产水平标高-850 m,开采深度930 m左右。煤层最大瓦斯压力为9.2 MPa(标高-973.7
m)。瓦斯灾害治理难度大。
In a coal and gas outburst mine, the absolute gas emission from the mine is 58.85 m 3 /min, and the relative gas emission is 32.29 m 3 /t. The mine adopts vertical shaft development, single-level mining up and down, the main shaft elevation is +37.5 m, the production level is -850 m, and the mining depth is about 930 m. The maximum gas pressure of the coal seam is 9.2 MPa (elevation -973.7 m). It is difficult to control gas disasters.
上述旋风泡沫一体化钻孔除尘装置,具体包括以下步骤:The cyclone foam integrated drilling dust removal device specifically includes the following steps:
步骤一、将气压封孔器放入钻孔内开始充气,充气至手动不能直接按动为准,充气气体源为井下压风系统,一般充气压力为0.2~0.3 MPa。然后将煤尘处理装置的输入口和封孔器由输尘连接管线连接;Step 1. Put the air pressure hole sealer into the borehole to start inflation. The inflation gas source is the downhole air pressure system, and the inflation pressure is usually 0.2~0.3 MPa. Then connect the input port of the coal dust treatment device and the hole sealer by the dust conveying connection pipeline;
步骤二、打开水、气源后装置开始启动,检查煤尘处理的运转情况,各部件运转正常时,空转1 min后启动钻机开始钻孔;Step 2. After turning on the water and air sources, the device starts to start, and check the operation of coal dust treatment. When the components are running normally, start the drilling rig after idling for 1 minute to start drilling;
步骤三、使用旋风除尘器进行除尘,收集除尘前后的粉尘浓度数据;Step 3: Use a cyclone dust collector to remove dust, and collect dust concentration data before and after dust removal;
步骤四、粉尘进入装置前浓度为180~200 mg·m
-3,进入孔口四通后,由于毛刷的作用,粒径较大的粉尘颗粒被扫落,进入粉尘袋;其它粉尘进入软管,经气体放大机构后进入旋风除尘器中,进口气流速度为10~20 m/s,除尘效率达80%,经微机激光粉尘仪测定得到粉尘浓度为40~50
mg·m
-3;然后进入喷雾除尘器,泡沫降尘几乎可以捕集全部与其接触的粉尘,出装置后粉尘浓度为15~16 mg·m
-3,表明本发明除尘装置除尘效果良好。
Step 4. The concentration of dust before entering the device is 180~200 mg·m -3 . After entering the orifice cross, the dust particles with larger particle size are swept away due to the action of the brush and enter the dust bag; other dust enters the soft The tube enters the cyclone dust collector after passing through the gas amplifying mechanism, the inlet air velocity is 10-20 m/s, the dust removal efficiency reaches 80%, and the dust concentration is 40-50 mg·m -3 measured by the microcomputer laser dust meter; Entering the spray dust collector, the foam dust can almost capture all the dust in contact with it, and the dust concentration after exiting the device is 15-16 mg·m -3 , indicating that the dust removing device of the present invention has a good dust removal effect.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto.
尽管本文中较多的使用了诸如气体放大机构、旋风除尘器、喷雾除尘器等术语,但并不排除使用其它术语的可能性,使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terms such as gas amplifying mechanism, cyclone dust collector, spray dust collector are used more in this article, it does not exclude the possibility of using other terms. These terms are only used to describe and explain the essence of the present invention more conveniently. ; Interpreting them as any additional restriction is contrary to the spirit of the present invention.
需要进一步说明的是,本文中所描述的具体实施例仅仅是对本发明的精神所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。It should be further explained that the specific embodiments described in this document are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the specific embodiments described or use similar alternatives, but they will not deviate from the spirit of the present invention or exceed the definition of the appended claims. Range.
Claims (10)
- 一种旋风泡沫一体化钻孔除尘装置,其包括孔口排尘单元和二次处理回收单元,所述的孔口排尘单元用于将钻孔过程中产生的大粒径粉尘去除,其特征在于:A cyclone foam integrated drilling dust removal device, which includes an orifice dust exhaust unit and a secondary processing recovery unit. The orifice dust exhaust unit is used to remove large-size dust generated during the drilling process. Lies in:所述的二次处理回收单元包括气体放大机构、旋风除尘器、喷雾除尘器及激光粉尘测定机构,所述的旋风除尘器与所述的孔口排尘单元连接,用于将孔口排尘单元中剩余的粉尘进行二次处理;The secondary processing recovery unit includes a gas amplifying mechanism, a cyclone dust collector, a spray dust collector, and a laser dust measuring mechanism. The cyclone dust collector is connected to the orifice dust exhaust unit for exhausting dust from the orifice. The remaining dust in the unit undergoes secondary treatment;所述的气体放大机构位于所述的孔口排尘单元与所述的旋风除尘器之间连接的管道上,所述的放大机构用压缩空气作为动力源,带动周围空气流动形成高压、高速气流;The gas amplifying mechanism is located on the pipe connecting the orifice dust exhaust unit and the cyclone dust collector, and the amplifying mechanism uses compressed air as a power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow ;所述的旋风除尘器包括容器本体,所述的容器本体的下半部分为锥形,上半部分为倒锥形,在所述的容器本体的底部设置有粉尘出口,在所述容器本体的顶部设置有气体出口,通过所述的放大机构的含尘气流进入所述的旋风除尘器中,经过旋风处理后的气流通过所述的气体出口排出;The cyclone dust collector includes a container body, the lower half of the container body is cone-shaped, and the upper half of the container body is an inverted cone. A dust outlet is provided at the bottom of the container body. The top is provided with a gas outlet, the dust-containing air flow passing through the amplifying mechanism enters the cyclone dust collector, and the air flow after the cyclone treatment is discharged through the gas outlet;所述的气体出口通过软管与所述的喷雾除尘器连接,所述的激光粉尘测定机构设置在所述的软管上,通过所述的激光粉尘测定机构来测定粉尘浓度大小,所述的喷雾除尘器通过向粉尘中喷泡沫的形式去除粉尘。The gas outlet is connected to the spray dust collector through a hose, the laser dust measuring mechanism is arranged on the hose, and the laser dust measuring mechanism is used to measure the dust concentration. The spray dust collector removes dust by spraying foam into the dust.
- 根据权利要求1所述的一种旋风泡沫一体化钻孔除尘装置,其特征在于:所述的孔口排尘单元包括钻杆、钻机、四通阀及气压封孔器,所述的气压封孔器固定在钻孔的孔口处,所述的钻杆的前部连接所述的四通阀,所述钻杆的尾部连接所述的钻机,所述的四通阀设置有两个横向出口和两个竖向出口,两个横向出口分别与所述的气压封器和与所述的旋风除尘器连接的管道连接,两个竖向出口分别位于顶部和底部,位于底部的竖向出口用于将大粒径粉尘排出,位于顶部的竖向出口处设置有毛刷;所述的毛刷通过所述的竖向出口向下延伸,所述的毛刷包裹在所述的钻杆的外径上,当所述的钻杆旋转时,所述的毛刷恰好扫除所述的钻杆上的粉尘。The cyclone foam integrated drilling dust removal device according to claim 1, characterized in that: the orifice dust removal unit includes a drill rod, a drill, a four-way valve and a pneumatic hole sealer, and the pneumatic seal The hole device is fixed at the hole of the drilled hole, the front part of the drill rod is connected with the four-way valve, the tail part of the drill rod is connected with the drill, and the four-way valve is provided with two transverse The outlet and two vertical outlets, the two horizontal outlets are respectively connected with the air pressure sealer and the pipe connected with the cyclone dust collector, the two vertical outlets are located at the top and the bottom, and the vertical outlet is located at the bottom. It is used to discharge large particle size dust, and a brush is provided at the vertical outlet at the top; the brush extends downward through the vertical outlet, and the brush is wrapped in the drill pipe. On the outer diameter, when the drill rod rotates, the brush just sweeps away the dust on the drill rod.
- 根据权利要求2所述的一种旋风泡沫一体化钻孔除尘装置,其特征在于:所述的气体放大机构包括空气放大器、压缩空气、进气圈、出气圈及锁紧螺母,所述的气体放大机构是利用附壁效应,用压缩空气作为动力源,来带动周围空气流动形成高压、高速气流。The cyclone foam integrated drilling dust removal device according to claim 2, wherein the gas amplifying mechanism includes an air amplifier, compressed air, an air inlet ring, an air outlet ring and a lock nut, and the gas The amplifying mechanism uses the Coanda effect and uses compressed air as a power source to drive the surrounding air to flow to form a high-pressure, high-speed airflow.
- 根据权利要求3所述的一种旋风泡沫一体化钻孔除尘装置,其特征在于:所述的激光粉尘测定机构包括微机激光粉尘仪、激光发射器和光线接收器,所述的微机激光粉尘仪在靠近旋风除尘器的一侧设置,所述的光线接收器在靠近喷雾除尘器的一侧设置,所述的激光发射器位于二者之间;所述的光线接收器用于将接收到的信号转化为电信号引导所述的喷雾除尘器发生作用,所述的微机激光粉尘仪用于测定粉尘的浓度大小。The cyclone foam integrated drilling dust removal device according to claim 3, wherein the laser dust measuring mechanism includes a microcomputer laser dust meter, a laser transmitter and a light receiver, and the microcomputer laser dust meter Set on the side close to the cyclone dust collector, the light receiver is set on the side close to the spray dust collector, and the laser transmitter is located between the two; the light receiver is used to receive the signal It is converted into an electric signal to guide the spray dust collector to work, and the microcomputer laser dust meter is used to measure the concentration of dust.
- 根据权利要求4所述的一种旋风泡沫一体化钻孔除尘装置,其特征在于:所述的喷雾除尘器的器壁上设置有若干个喷雾口,其底部设置有出口,细微粉尘与水的混合物通过所述的出口排出,在所述的喷雾除尘器的顶部连接有瓦斯抽放设备。The cyclone foam integrated drilling dust removal device according to claim 4, characterized in that: the wall of the spray dust collector is provided with a plurality of spray openings, and the bottom of the spray dust collector is provided with an outlet for the separation of fine dust and water. The mixture is discharged through the outlet, and a gas drainage device is connected to the top of the spray dust collector.
- 根据权利要求2所述的一种旋风泡沫一体化钻孔除尘装置,其特征在于:所述的毛刷通过所述的竖向出口向下延伸,所述的毛刷包裹在所述的钻杆的外径上,当所述的钻杆旋转时,所述的毛刷恰好扫除所述的钻杆上的粉尘。The cyclone foam integrated drilling and dust removal device according to claim 2, wherein the brush extends downward through the vertical outlet, and the brush is wrapped in the drill pipe On the outer diameter of the drill rod, when the drill rod rotates, the brush just sweeps away the dust on the drill rod.
- 根据权利要求1~6任一项所述的一种旋风泡沫一体化钻孔除尘装置的使用方法,其特征在于,依次包括以下步骤:The method for using a cyclone foam integrated drilling dust removal device according to any one of claims 1 to 6, characterized in that it comprises the following steps in sequence:a、用孔口排尘单元封堵钻孔的孔口处;a. Use the orifice dust exhaust unit to block the orifice of the drilled hole;b、准备气体放大机构,运用附壁效应,用压缩空气作为动力源,带动周围空气流动形成高压、高速气流;b. Prepare a gas amplification mechanism, use the Coanda effect, use compressed air as a power source, and drive the surrounding air to flow to form a high-pressure, high-speed airflow;c、经过气体放大机构的气流进入旋风除尘器中进行旋风除尘,一部分粉尘从旋风除尘器底部的粉尘出口排出,气体则从旋风除尘器顶部的气体出口排出;c. The airflow passing through the gas amplifying mechanism enters the cyclone dust collector for cyclone dust removal, a part of the dust is discharged from the dust outlet at the bottom of the cyclone dust collector, and the gas is discharged from the gas outlet at the top of the cyclone dust collector;d、气体通过激光粉尘测定机构后进入喷雾除尘器;d. The gas enters the spray dust collector after passing through the laser dust measuring mechanism;e、在喷雾除尘器中,泡沫喷口沿气流上升方向向螺旋设置在器壁上,分层次分步骤的去除细微粉尘,细微粉尘与水的混合物从喷雾除尘器底部的出口排出。e. In the spray dust collector, the foam nozzle is spirally arranged on the wall along the rising direction of the airflow to remove fine dust in layers and steps, and the mixture of fine dust and water is discharged from the outlet at the bottom of the spray dust collector.
- 根据权利要求7所述的一种旋风泡沫一体化钻孔除尘装置的使用方法,其特征在于:步骤a中,用气压封孔器固定孔口,钻杆在旋转时,设置在其外径上的毛刷恰好扫除钻杆上的粉尘,大粒径粉尘从四通阀底部的出口排出。The method of using a cyclone foam integrated drilling dust removal device according to claim 7, characterized in that: in step a, the orifice is fixed with a pneumatic sealer, and the drill rod is set on its outer diameter when rotating The brush just sweeps away the dust on the drill pipe, and the large-size dust is discharged from the outlet at the bottom of the four-way valve.
- 根据权利要求7所述的一种旋风泡沫一体化钻孔除尘装置的使用方法,其特征在于:步骤c中,经过气体放大机构的气流进入旋风除尘器中,从上而下做旋转运动,在到达所述的旋风除尘器下半部分的反射屏时,大部分气体形成上旋气流排出,紧靠旋风除尘器壁的气体由下半部分的反射屏和上半部分的倒锥体之间的环隙进入灰斗,进入灰斗的含尘气体与粉尘分离,净化后的气流由反射屏中心透气孔向上排出,与上升主气流汇合后经气体出口排出。The method of using a cyclone foam integrated drilling dust removal device according to claim 7, characterized in that: in step c, the airflow passing through the gas amplification mechanism enters the cyclone dust collector, and rotates from top to bottom. When reaching the reflecting screen of the lower part of the cyclone dust collector, most of the gas is discharged as an upper cyclone. The gas close to the wall of the cyclone dust collector is formed between the reflecting screen of the lower part and the inverted cone of the upper part. The annulus enters the ash hopper, and the dust-containing gas entering the ash hopper is separated from the dust. The purified air flow is discharged upward through the central vent hole of the reflective screen, and is discharged through the gas outlet after converging with the rising main air flow.
- 根据权利要求7所述的一种旋风泡沫一体化钻孔除尘装置的使用方法,其特征在于:步骤d中,气体通过激光粉尘测定机构的激光发射器后,光线进入光线接收器,通过粉尘浓度变化导致光线被遮挡,通过光线接收器接收信号并转化为电信号引导喷雾除尘器发生作用,并通过微机激光粉尘仪来监测粉尘浓度大小。The method of using a cyclone foam integrated drilling dust removal device according to claim 7, characterized in that: in step d, after the gas passes through the laser transmitter of the laser dust measuring mechanism, the light enters the light receiver and passes through the dust concentration The change causes the light to be blocked, the signal is received by the light receiver and converted into an electric signal to guide the spray dust collector to work, and the dust concentration is monitored by the microcomputer laser dust meter.
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CN113700447B (en) * | 2021-09-30 | 2023-09-08 | 太原理工大学 | Intelligent dust removal system and method for underground drilling |
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