WO2021207921A1 - Tube-forming machine employing continuous hot-press and plasticization techniques - Google Patents

Tube-forming machine employing continuous hot-press and plasticization techniques Download PDF

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Publication number
WO2021207921A1
WO2021207921A1 PCT/CN2020/084665 CN2020084665W WO2021207921A1 WO 2021207921 A1 WO2021207921 A1 WO 2021207921A1 CN 2020084665 W CN2020084665 W CN 2020084665W WO 2021207921 A1 WO2021207921 A1 WO 2021207921A1
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WO
WIPO (PCT)
Prior art keywords
frame
silo
continuous hot
making machine
forming
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PCT/CN2020/084665
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French (fr)
Chinese (zh)
Inventor
单伟雄
刘武成
单伟锋
Original Assignee
广州至简通用设备制造有限公司
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Application filed by 广州至简通用设备制造有限公司 filed Critical 广州至简通用设备制造有限公司
Priority to PCT/CN2020/084665 priority Critical patent/WO2021207921A1/en
Publication of WO2021207921A1 publication Critical patent/WO2021207921A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore

Definitions

  • the invention relates to a pipe-making equipment, in particular to a continuous hot-pressing and plasticizing pipe-making machine.
  • the existing pipe production has a variety of different processes, including hot-pressed pipes, cold-pressed pipes, glued coiled pipes, etc., but no matter which pipe-making method is used, the pipe-making equipment is complicated and needs to be divided into multiple channels.
  • the process can be completed.
  • the existing hot-pressed pipe it is usually necessary to add the powder to the mold cavity for compression molding, and then send the mold cavity to the heating device for heating, so that the pipe is formed, which is divided into two processes. , Time-consuming and labor-intensive; and the length of the pipe is limited by the mold cavity, and it is impossible to produce longer pipes, so it is difficult to meet customer requirements.
  • the flexible packaging film production, papermaking, non-ferrous metallurgy, textile and other coil production processes and the finished product coils used in the market are mainly made of kraft paper, sand tube paper, etc., which are first cut into strips and then glued on a special coiling machine and then continuously coiled
  • the tubes are made into various specifications, and cut to a certain length according to the design specifications, and then enter the drying room for drying and finalization. After the finalization, the different lengths are cut according to the customer's requirements, and the cut port is ground and dust-sealed with glue, and then packaged and sent to the customer use. It also has complicated pipe-making equipment, many processes, and a large amount of paper.
  • the purpose of the present invention is to provide a continuous hot-pressing plasticizing pipe making machine that can realize continuous, unlimited length, and fully automated control.
  • a continuous hot compression plasticizing pipe making machine which is characterized by including a silo, a driving device, an extrusion device, a forming device, a heating device, and a frame.
  • the silo, the driving device and the forming device are installed on the frame, the extrusion device is installed in the silo and linked with the driving device, the heating device is arranged in the forming device, and the material
  • the tube-making raw materials in the bin are squeezed into the molding device under the drive of the extrusion device, and are plasticized into a tube body under high temperature and high pressure under the action of the heating device.
  • the driving device includes a hydraulic cylinder
  • the hydraulic cylinder is mounted on the frame
  • the piston rod of the hydraulic cylinder extends into the silo to be connected with the extrusion device.
  • the driving device further includes a travel frame installed at the position of the piston rod, and the travel frame includes a frame seat, a limit slot provided on the frame seat, and a limit slot placed in the limit slot.
  • the end of the piston rod is connected with the limiting block, and the pressing device is connected with the limiting block.
  • the silo gradually shrinks in the direction of the discharge port to form a cone-shaped body, the discharge port is opposite to the forming device, and the inlet of the silo is opened on the silo wall in the upper part of the silo superior.
  • the present invention further includes a toggle device installed in the silo, and the driving device further includes a motor, and the motor is linked with the toggle device.
  • the shifting device includes a large gear and at least one shift lever, the shift lever is fixedly connected to the large gear, the motor is mounted on the frame and the shaft of the motor extends into the In the silo, a pinion gear is connected to the rotating shaft, and the pinion gear meshes with the large gear.
  • the forming device includes a forming outer tube and a forming inner tube, the forming outer tube and the forming inner tube are coaxially sleeved and fixed on the frame body, between the forming outer tube and the forming inner tube.
  • the gap formed in the tube body forms the forming area, and the heating device is installed in the forming inner tube.
  • the feed end of the shaped outer tube is designed as a bell mouth, the bell mouth is opposite to the outlet of the silo, and the outer diameter of the shaped inner tube is designed as a diameter-reducing outer wall.
  • the present invention further includes an exhaust system, and the exhaust system is an exhaust slot opened on the molding device.
  • the present invention further includes a density adjustment device, the density adjustment device is arranged below the discharge end of the molding device, and the density adjustment device is installed on the frame.
  • the density adjusting device includes a clamping jaw, a swing rod, a pressure cylinder, a rocker and a pull rod.
  • the rod and the pressure cylinder are both mounted on a mounting frame, the protruding end of the piston rod of the pressure cylinder is rotatably connected with one end of the rocking rod, and the other end of the rocking rod is respectively rotatable with one end of a pendulum rod and a pull rod Connected, the other end of the pull rod is rotatably connected with another swing rod.
  • the mounting frame includes an upper mounting plate and a lower mounting plate.
  • the clamping jaws, the swing rod and the pressure cylinder are all mounted on the upper mounting plate, and the upper mounting plate is connected to the lower mounting plate through a movable rod.
  • a spring is sleeved on the movable rod between the upper mounting plate and the lower mounting plate, and the lower mounting plate is fixed on the frame body.
  • the present invention further includes a cutting device, the cutting device is arranged below the discharge end of the molding device, and the cutting device is installed on the frame.
  • the cutting device includes knives symmetrically arranged on both sides of the pipe body, and the knives include a knife holder, an air cylinder, and a blade.
  • the air cylinder is installed on the knife holder, and the air cylinder drives the blade to move.
  • the incision is a semicircular incision.
  • the pipe-making machine includes a silo, a driving device, an extrusion device, a molding device, a heating device, and a frame.
  • the driving device drives the extrusion device to squeeze the pipe-making raw materials into the molding device, and uses heating
  • the device synchronously heats the forming device so that the pipe-making raw material is plasticized and formed at high temperature in the forming device, so it can realize continuous production of flow-through type, and as long as the height is sufficient, the length of the pipe body can be unlimited, so it can meet Different requirements of customers;
  • a toggle device is provided in the silo, through which the pipe-making raw materials in the silo can be toggled, so that the pipe-making raw materials can evenly and continuously enter the outlet of the silo, so it is guaranteed
  • the extrusion device can continuously squeeze the tube-making raw materials into the forming device to ensure that there will be no problems such as breakage and uneven tube density, and improve the quality of the tube body;
  • An exhaust system is provided in the molding device, so it can prevent the extrusion device from causing gas to enter the molding device and cannot be discharged normally during the extrusion process, and effectively protect the molding device from firing under high pressure and causing blockage or Damaged molding device;
  • the pipe making machine is also equipped with a densification device, which clamps the pipe body through the adjustment device, generates resistance and limits the downward movement speed of the pipe, so as to achieve the effect of adjusting the density of the pipe body, so it can be real-time Adjust the density of the pipe to meet the different needs of customers;
  • the pipe making machine is also equipped with a cutting device, so according to the needs of different customers, the parameters can be set to cut the finished pipe body, so that the length of each pipe body meets the customer's requirements;
  • the pipe making machine is all electrically controlled, without manual operation, fully automated production, and high efficiency.
  • Fig. 1 is a schematic diagram of the three-dimensional structure of the continuous hot-pressing and plasticizing pipe-making machine of the present invention.
  • Figure 2 is a schematic diagram of the exploded structure of the continuous hot press plasticizing pipe making machine of the present invention.
  • Fig. 3 is a schematic cross-sectional view of the continuous hot-pressing plasticizing pipe making machine of the present invention.
  • Fig. 4 is a schematic diagram of the exploded structure of the silo part of the continuous hot compression plasticizing pipe making machine of the present invention.
  • Fig. 5 is a three-dimensional schematic diagram of the linkage of the driving device, the squeezing device, and the dialing device of the present invention.
  • Fig. 6 is a schematic diagram of the exploded structure of the molding device of the present invention.
  • Fig. 7 is a schematic cross-sectional view of the molding device of the present invention.
  • Fig. 8 is a schematic diagram of the exploded structure of the densification device of the present invention.
  • Fig. 9 is a schematic diagram of the exploded structure of the cutting device of the present invention.
  • the continuous hot compression plasticizing pipe making machine of this embodiment includes a silo 1, a driving device 2, an extrusion device 3, a forming device 4, a heating device 5, and a frame 6, wherein the
  • the frame body 6 of the embodiment is a vertical three-layer structure
  • the driving device 2 of this embodiment is installed on the top layer 61 of the frame body 6, and the silo 1 is installed at a position between the top layer 61 and the middle layer 62 of the frame body 6.
  • the forming device 4 is installed between the middle layer 62 and the bottom layer 63, that is, the process sequence from top to bottom is formed; these three-layer structures are connected by vertical rods 60 into a whole, and corresponding devices are installed on each layer.
  • connection position can be screw hole, screw seat or clamping position and so on.
  • the extrusion device 3 of this embodiment is installed in the silo 1 and is linked with the driving device 2, and the heating device 5 of this embodiment is provided in the molding device 4.
  • the pipe-making raw materials in the silo 1 are squeezed into the molding device 4 under the driving of the extrusion device 3, and are plasticized at a high temperature in the molding device 4 under the action of the heating device 5, and continue with the extrusion device 3 Squeeze downwards, and the finally plasticized tube comes out from the discharge end of the forming device 4. So as long as the height is sufficient, the manufactured tube can be of unlimited length.
  • the extrusion device 3 continues to squeeze Continue to extend under pressure to achieve continuous production.
  • the driving device 2 of this embodiment includes a hydraulic cylinder 21, a stroke frame and a motor 26, wherein the hydraulic cylinder 21 and the motor 26 are mounted on the top layer 61 of the frame body 6, and the piston rod 22 of the hydraulic cylinder 21 faces It extends downward into the silo 1, and the rotating shaft of the motor 26 also extends downwards into the silo 1.
  • the piston rod 22 cooperates with the stroke frame to limit the movement range of the piston rod 22 through the stroke frame.
  • the travel frame of this embodiment is positioned at the lower end surface of the top layer 61 of the frame body 6.
  • the travel frame includes a frame seat 23, a limit slot 24 arranged on the frame seat 23, and a limit slot 24.
  • the limit block 25 in the embodiment, the frame seat 23 in this embodiment is cylindrical, the limit block 25 is a cross limit block, and the corresponding limit slot 24 on the frame seat 23 is also a cross limit slot.
  • a connecting hole is provided in the middle of the block 25, and the end of the piston rod 22 is inserted into the connecting hole to be connected with the limiting block 25; four ends of the cross limiting block 25 are also provided with connecting holes, the
  • the extrusion device 3 of the embodiment is a cylindrical extrusion head with a through hole in the middle. The upper end of the extrusion head is also provided with screw holes at the positions corresponding to the four end connection holes of the limit block 25.
  • the extrusion can be realized by bolts.
  • the pressing device 3 is connected with the limiting block 25, and the through hole in the middle of the pressing device 3 allows the bracket 23 to extend, so the up and down stroke of the piston rod 22 is limited by the limiting groove 24, and the piston rod 22 moves
  • the squeezing device 3 is driven to move up and down synchronously, so the lower limit position of the squeezing device 3 can be controlled by the stroke frame.
  • the end of the pressing head of the extrusion device 3 of this embodiment is designed to be stepped 31, so every time the pressing head is pressed into the molding device 4 and then returned, the tube-making raw material in the molding device 4 is squeezed to form a reverse direction.
  • the reverse embryo shape can ensure that the pipe making material entering the forming device 4 during the next extrusion is misaligned with the group of pipe making materials
  • the connection increases the connection force between the pipe-making raw materials that are squeezed twice.
  • the silo 1 is designed in the direction of the discharge port 11 in this embodiment. It gradually shrinks into a cone-shaped body, and the discharge port 11 is connected to the forming device 4; in addition, the feed port 12 of the silo 1 is opened on the silo wall in the upper position of the silo 1, and the feed port 12 is designed as Slanted.
  • this embodiment also includes a toggle device 7 which is installed in In the silo 1, the toggle device 7 is driven by the motor 26 to toggle the pipe-making raw materials in the silo 1.
  • the toggle device 7 of this embodiment includes a large gear 71 and two shift levers 72.
  • the large gear 71 is fixed on the lower end surface of the top layer of the frame 6 through a gear support seat 73, so that the large gear 71 can rotate freely.
  • the upper part of the shift lever 72 is fixed on the large gear 71, the lower half of the shift lever 72 is bent to adapt to the cone-shaped silo 1, the shift lever 72 of this embodiment can also be replaced with a paddle, and There is a small distance between the end of the shift lever 72 and the discharge port 11 of the silo 1, and the space of this distance forms a value material zone; in this embodiment, a pinion 27 is connected to the rotating shaft of the motor 26, and the pinion 27 is connected to the The big gear 71 is meshed, so when the rotating shaft of the motor 26 rotates, the big gear 71 is driven to rotate, so that the lever 72 rotates accordingly to dial the pipe-making raw materials in the silo 1, so that the pipe-making raw materials can evenly and continuously enter the material.
  • the discharge port 11 of the bin 1 ensures that the squeezing device 3 can continuously squeeze the tube-making raw materials into the forming device 4, ensuring that there will be no problems such as breakage, uneven tube density, etc., and improving the quality of the tube body
  • the molding device 4 of this embodiment includes a molded outer tube 41 and a molded inner tube 42.
  • the molded outer tube 41 and the molded inner tube 42 may be coaxially sleeved and fixed on the frame body 6.
  • the formed outer tube 41 is connected to the lower end surface of the intermediate layer 62 of the frame body 6, and the formed inner tube 42 is fixed to the frame seat 23 fixed at the lower end surface of the top layer 61 of the frame body 6.
  • the lower end of the frame base 23 of this embodiment is connected with a connecting pipe 28, the lower end of the connecting pipe 28 is screwed to the upper end of the forming inner pipe 42, and the outer diameters of the connecting pipe 28 and the forming inner pipe 42 are the same.
  • the gap between the molded outer tube 41 and the molded inner tube 42 after they are fixed together forms the molding area of the tube body, and the width of the gap is the tube wall of the tube body. thickness.
  • the heating device 5 of this embodiment is installed in the forming inner tube 42.
  • the heating device 5 of this embodiment is an electric heating rod.
  • the heating device 5 can heat the forming inner tube 42 by energizing, so that the temperature of the forming inner tube 42 is maintained. In a high temperature state.
  • the feed end of the shaped outer tube 41 of this embodiment is designed as a bell mouth 40, the inclination angle of the bell mouth 40 is 3°-6°, and the bell mouth 40 is opposite to the discharge port 11 of the silo 1;
  • the outer diameter of the molded inner tube 42 of the example is designed to be a reduced-diameter outer wall.
  • the molded inner tube 42 is the end with a smaller outer diameter at the end close to the extrusion device 3, and then gradually becomes larger to reach the molded inner tube 42
  • the gap between the molded outer tube 41 and the molded outer tube 41 is slightly smaller than the thickness of the tube body, the outer diameter is maintained for a certain period, and then the outer diameter gradually becomes smaller, and finally the gap between the molded inner tube 42 and the molded outer tube 41 is kept equal to the thickness of the tube body
  • the diameter reduction ratio of the molded inner tube 42 is 1.1-1.2.
  • this embodiment further includes an exhaust system 43, and the exhaust system 43 is an exhaust slit opened on the shaped outer tube 41 and the shaped inner tube 42.
  • the formed inner tube 42 is provided with segmented vertical vent slits at intervals in the circumferential direction, and the corresponding formed outer tube 41 is also provided with vertical vent slits, and the formed outer tube 41 and the formed inner tube 42 are fixed.
  • the compacting device 8 of this embodiment includes two clamping jaws 81, each clamping jaw 81 is mounted on a swing rod 82, one end of the swing rod 82 is connected to the mounting frame by a pin, so the pendulum
  • the rod 82 can swing around the pin;
  • the clamping surface 811 of the clamping jaw 81 is a semicircular surface, and the semicircular surfaces of the two clamps 81 together form a clamping surface for the pipe.
  • the opposite surfaces of the clamping surface 811 are
  • the “V”-shaped surface has a pin hole in the middle position of the “V”-shaped surface, and the corresponding swing rod 82 is also provided with a pin hole.
  • the clamping jaw 81 can be rotated relative to the swing rod 82 by connecting the pin with the pin hole. Therefore, when the two pendulum rods 82 swing toward each other and move closer together, the two clamping jaws 81 are also relatively close together to achieve clamping of the pipe; when the two pendulum rods 82 swing away in the opposite direction, the two clamping jaws 81 also move away relatively, so they are loosened. Open the clamping of the pipe.
  • the compacting device 8 of this embodiment also includes a pressure cylinder 83, a rocker 84 and a tie rod 85. Both ends of the pressure cylinder 83 are fixed on the mounting frame.
  • the protruding end of the piston rod 86 of the pressure cylinder 83 is One end of 84 is rotatably connected, and the other end of the rocker 84 is provided with two connecting ends, which are respectively rotatably connected with the swing end of a pendulum rod 82 and one end of a pull rod 85.
  • the other end of the pull rod 85 is connected to the other pendulum rod.
  • the swing end of the 82 can be rotatably connected.
  • the upper clamping jaw 81 is far away from the other pendulum rod 82 and the clamping jaw 81.
  • the rocker 84 pushes the pull rod 85 so that the pull rod 85 drives the pendulum rod 82 connected to it and the clamping claw 81 on the pendulum rod 82 is also away from the other pendulum rod.
  • 82 and the clamping jaw 81 so that the two clamping jaws 81 are separated from each other, that is, the clamping of the pipe is loosened.
  • the mounting frame of this embodiment includes an upper mounting plate 87 and a lower mounting plate 88. Both the upper mounting plate 87 and the lower mounting plate 88 have circular holes for pipes to pass through.
  • the two clamping jaws 81 of the adjusting device 8 are symmetrical.
  • the mounting frame also includes four movable rods 89 and four springs 80.
  • the spring 80 is sleeved on the guide post, and one end of the movable rod 89 is provided with a thread, and the other end is provided with a cap 891 larger than the inner hole diameter of the guide post.
  • the movable rod 89 is installed from the bottom of the plate 88
  • the bottom of the rod passes through the inner hole of the guide post, and then passes through the inner hole of the spring 80, and then the threaded end is screwed to the screw hole at the bottom of the upper mounting plate 87, so as to realize the connection of the upper mounting plate 87 and the lower mounting plate 88 ,
  • the upper mounting plate 87 is far away from the lower mounting plate 88 under the elastic force of the spring 80, and its farthest distance is limited by the contact between the cap body 891 of the movable rod 89 and the bottom of the lower mounting plate 88.
  • a pressure sensor is provided at the position of the spring 80 or the lower mounting plate 88. The pressure sensor can sense the downward pressure of the upper mounting plate 87.
  • the pressure sensor is electrically connected to the pressure cylinder 83 of the transmission device. When the pressure value reaches the set value, the pressure cylinder 83 is controlled to work.
  • this embodiment also includes a cutting device 9 arranged below the discharge end of the forming device 4, and the cutting device 9 is installed on the upper end surface of the bottom layer 63 of the frame 6.
  • a cutting device 9 arranged below the discharge end of the forming device 4, and the cutting device 9 is installed on the upper end surface of the bottom layer 63 of the frame 6.
  • an extended inner tube 43 is connected to the lower end of the molded inner tube 42 of the molding device 4, and the outer diameter of the elongated inner tube 43 is the same as the outer diameter of the molded inner tube 42, so It can be ensured that the pipe body will not be deformed when the cutting device 9 cuts the pipe.
  • the cutting device 9 of this embodiment includes knives symmetrically arranged on both sides of the tube.
  • Each tool includes a knife holder 91, a cylinder 92, and a blade 93.
  • the cylinder 92 of this embodiment is a three-axis cylinder.
  • the cylinder 92 is fixed on the frame 6 by screws.
  • the blade 93 is replaceably connected to the tool holder 91.
  • the blade 93 of this embodiment has a half-cut notch. The circular incision is driven by the cylinder 92 to drive the blade 93 to move to the tube body, so as to cut the tube body. Therefore, the tube body length can be cut according to the customer's needs, so that the length of each tube body meets the customer's requirements.
  • the continuous hot-pressing and plasticizing pipe-making method of the pipe-making machine of the present invention includes the following steps: the driving device 2 is started, and the motor 26 in the silo 1 drives the lever 72 to rotate, thereby turning the pipe-making raw materials in the silo 1 to drop.
  • the heating device 5 starts to heat the forming device 4 when the pipe making machine starts, so that the forming device 4 is in a high temperature state, so the pipe is squeezed into the forming device 4
  • the raw material begins to be plasticized and formed, and is extruded from the discharge end of the forming device 4 as the extrusion device 3 is continuously pressed; when the length of the extruded forming tube reaches the set standard length, the cutting device 9 starts to cut The tube body is cut off.
  • the pipe-making machine has simple procedures, not only improves the pipe-making efficiency, but also realizes continuous seamless pipe production, which greatly reduces the cost.
  • the made seamless pipe has high compressive strength and

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  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

A tube-forming machine employing continuous hot-press and plasticization techniques comprises a material compartment (1), a driving device (2), an extrusion device (3), a forming device (4), a heating device (5), and a frame (6). The material compartment (1), the driving device (2), and the forming device (4) are disposed on the frame (6). The extrusion device (3) is disposed in the material compartment (1) and linked to the driving device (2). The heating device (5) is disposed inside the forming device (4). The driving device (2) is used to drive the extrusion device (3) to squeeze a tube-forming raw material into the forming device (4), and the heating device (5) is used to simultaneously heat the forming device (4) so as to plasticize and shape the tube-forming raw material at high temperature in the forming device (4), thus achieving a continuous flow process. In addition, as long as the machine is placed high enough, the tube length can be freely determined to meet different requirements of clients.

Description

一种连续热压塑化制管机Continuous hot-pressing plasticizing pipe making machine 技术领域Technical field
本发明涉及一种制管设备,具体是一种连续热压塑化制管机。The invention relates to a pipe-making equipment, in particular to a continuous hot-pressing and plasticizing pipe-making machine.
背景技术Background technique
现有管材的生产,具有多种不同的工艺方式,有热压制管、冷压制管、胶合卷管等等,但无论采用哪种制管方法,其制管设备都是复杂,需要分成多道工序才能完成,比如现有的热压制管,通常需要先将粉料加入到模腔中进行压模,然后将模腔送入到加热装置中进行加热,使管材成型,先后分为两道工序,耗时耗力;而且管材长度受到模腔的限制,无法生产较长的管材,所以难以满足客户的要求。The existing pipe production has a variety of different processes, including hot-pressed pipes, cold-pressed pipes, glued coiled pipes, etc., but no matter which pipe-making method is used, the pipe-making equipment is complicated and needs to be divided into multiple channels. The process can be completed. For example, in the existing hot-pressed pipe, it is usually necessary to add the powder to the mold cavity for compression molding, and then send the mold cavity to the heating device for heating, so that the pipe is formed, which is divided into two processes. , Time-consuming and labor-intensive; and the length of the pipe is limited by the mold cavity, and it is impossible to produce longer pipes, so it is difficult to meet customer requirements.
目前市场软包装膜生产、造纸、有色冶金、纺织等卷材生产过程和成品卷制所用筒管,主要由牛皮纸、砂管纸等先分切成带状再在专用卷制机上涂胶后连续卷制成各种规格管,并依设计规格切断成一定长度后进入烘干房进行烘干定型,定型后再依客户要求进行不同长度切断,并用胶水对切断端口进行研磨封尘处理后包装送客户使用。其同样存在制管设备复杂,工序多,而且用纸量多。At present, the flexible packaging film production, papermaking, non-ferrous metallurgy, textile and other coil production processes and the finished product coils used in the market are mainly made of kraft paper, sand tube paper, etc., which are first cut into strips and then glued on a special coiling machine and then continuously coiled The tubes are made into various specifications, and cut to a certain length according to the design specifications, and then enter the drying room for drying and finalization. After the finalization, the different lengths are cut according to the customer's requirements, and the cut port is ground and dust-sealed with glue, and then packaged and sent to the customer use. It also has complicated pipe-making equipment, many processes, and a large amount of paper.
发明内容Summary of the invention
针对上述现有技术所存在的问题,本发明的目的是提供一种实现可连续的、无长度限制的,且全自动化控制的连续热压塑化制管机。In view of the above-mentioned problems in the prior art, the purpose of the present invention is to provide a continuous hot-pressing plasticizing pipe making machine that can realize continuous, unlimited length, and fully automated control.
为达到上述目的,本发明所采用的技术方案是:一种连续热压塑化制管机,其特点是包括有料仓、驱动装置、挤压装置、成型装置、加热装置以及架体,所述料仓、驱动装置以及成型装置安装在架体上,所述挤压装置安装于所述料仓中且与所述驱动装置相联动,所述加热装置设置于所述成型装置内,所述料仓中的制管原料在所述挤压装置的带动下挤入所述成型装置中,并在所述加热装置作用下高温高压塑化成管体。In order to achieve the above objective, the technical solution adopted by the present invention is: a continuous hot compression plasticizing pipe making machine, which is characterized by including a silo, a driving device, an extrusion device, a forming device, a heating device, and a frame. The silo, the driving device and the forming device are installed on the frame, the extrusion device is installed in the silo and linked with the driving device, the heating device is arranged in the forming device, and the material The tube-making raw materials in the bin are squeezed into the molding device under the drive of the extrusion device, and are plasticized into a tube body under high temperature and high pressure under the action of the heating device.
优选地,所述驱动装置包括有液压缸,所述液压缸安装在架体上,所述液压缸的活塞杆伸入到料仓中与所述挤压装置相连接。Preferably, the driving device includes a hydraulic cylinder, the hydraulic cylinder is mounted on the frame, and the piston rod of the hydraulic cylinder extends into the silo to be connected with the extrusion device.
优选地,所述驱动装置还包括有行程架,所述行程架安装在所述活塞杆的位置,所述行程架包括有架座、设置于架座上的限位槽、放置于限位槽中的限位块,所述活塞杆的端部与所述限位块相连接,所述挤压装置与所述限位块相连接。Preferably, the driving device further includes a travel frame installed at the position of the piston rod, and the travel frame includes a frame seat, a limit slot provided on the frame seat, and a limit slot placed in the limit slot. The end of the piston rod is connected with the limiting block, and the pressing device is connected with the limiting block.
优选地,所述料仓向出料口方向逐渐缩小呈锥型体,所述出料口与所述成型装置相对接,所述料仓的进料口开设在料仓中上部位置的仓壁上。Preferably, the silo gradually shrinks in the direction of the discharge port to form a cone-shaped body, the discharge port is opposite to the forming device, and the inlet of the silo is opened on the silo wall in the upper part of the silo superior.
优选地,本发明还包括有拨动装置,所述拨动装置安装在所述料仓中,所述驱动装置还包括有电机,所述电机与所述拨动装置相联动。Preferably, the present invention further includes a toggle device installed in the silo, and the driving device further includes a motor, and the motor is linked with the toggle device.
优选地,所述拨动装置包括有大齿轮和至少一个拨杆,所述拨杆固接在所述大齿轮上,所述电机安装在所述架体上且电机的转轴伸入到所述料仓中,所述转轴上连接有小齿轮,所述小齿轮与所述大齿轮相啮合。Preferably, the shifting device includes a large gear and at least one shift lever, the shift lever is fixedly connected to the large gear, the motor is mounted on the frame and the shaft of the motor extends into the In the silo, a pinion gear is connected to the rotating shaft, and the pinion gear meshes with the large gear.
优选地,所述成型装置包括有成型外管和成型内管,所述成型外管和成型内管同轴心相套接后固定在架体上,所述成型外管和成型内管之间的间隙形成管体的成型区域,所述加热装置安装在成型内管中。Preferably, the forming device includes a forming outer tube and a forming inner tube, the forming outer tube and the forming inner tube are coaxially sleeved and fixed on the frame body, between the forming outer tube and the forming inner tube. The gap formed in the tube body forms the forming area, and the heating device is installed in the forming inner tube.
优选地,所述成型外管的进料端设计成喇叭口,所述喇叭口与所述料仓的出料口相对接,所述成型内管的外径设计成变径外壁。Preferably, the feed end of the shaped outer tube is designed as a bell mouth, the bell mouth is opposite to the outlet of the silo, and the outer diameter of the shaped inner tube is designed as a diameter-reducing outer wall.
优选地,本发明还包括有排气系统,所述排气系统为开设于所述成型装置上的排气缝。Preferably, the present invention further includes an exhaust system, and the exhaust system is an exhaust slot opened on the molding device.
优选地,本发明还包括有调密装置,所述调密装置设置于所述成型装置的出料端下方,所述调密装置安装于架体上。Preferably, the present invention further includes a density adjustment device, the density adjustment device is arranged below the discharge end of the molding device, and the density adjustment device is installed on the frame.
优选地,所述调密装置包括有夹爪、摆杆、压力缸、摇杆和拉杆,所述夹爪设有两个,每个夹爪安装在一个摆杆上,所述夹爪、摆杆和压力缸均安装在一安装架上,所述压力缸的活塞杆的伸出端与摇杆的一端可转动连接,所述摇杆的另一端分别与一个摆杆和拉杆的一端可转动连接,所述拉杆的另一端与另一个摆杆可转动连接。Preferably, the density adjusting device includes a clamping jaw, a swing rod, a pressure cylinder, a rocker and a pull rod. There are two clamping jaws, and each clamping jaw is installed on a swing rod. The rod and the pressure cylinder are both mounted on a mounting frame, the protruding end of the piston rod of the pressure cylinder is rotatably connected with one end of the rocking rod, and the other end of the rocking rod is respectively rotatable with one end of a pendulum rod and a pull rod Connected, the other end of the pull rod is rotatably connected with another swing rod.
优选地,所述安装架包括有上安装板和下安装板,所述夹爪、摆杆和压力缸均安装在上安装板上,所述上安装板通过活动杆与下安装板连接,在上安装板和下安装板之间的活动杆上套接有弹簧,所述下安装板固定在所述架体上。Preferably, the mounting frame includes an upper mounting plate and a lower mounting plate. The clamping jaws, the swing rod and the pressure cylinder are all mounted on the upper mounting plate, and the upper mounting plate is connected to the lower mounting plate through a movable rod. A spring is sleeved on the movable rod between the upper mounting plate and the lower mounting plate, and the lower mounting plate is fixed on the frame body.
优选地,本发明还包括有切断装置,所述切断装置设置于所述成型装置的出料端下方,所述切断装置安装于架体上。Preferably, the present invention further includes a cutting device, the cutting device is arranged below the discharge end of the molding device, and the cutting device is installed on the frame.
优选地,所述切断装置包括有对称设置在管体两侧的刀具,所述刀具包括有刀架、气缸以及刀片,所述气缸安装在刀架上,所述气缸带动刀片移动,所述刀片的切口为半圆形切口。Preferably, the cutting device includes knives symmetrically arranged on both sides of the pipe body, and the knives include a knife holder, an air cylinder, and a blade. The air cylinder is installed on the knife holder, and the air cylinder drives the blade to move. The incision is a semicircular incision.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)该制管机包括了料仓、驱动装置、挤压装置、成型装置、加热装置以及架体这些装置,利用驱动装置带动挤压装置将制管原料挤入成型装置中,并利用加热装置同步对成型装置进行加热而使制管原料在成型装置中高温塑化成型,故能实现流水式的连续生产,而且只 要放置的高度足够,那么其管体长度可以不受限制,故能满足客户的不同要求;(1) The pipe-making machine includes a silo, a driving device, an extrusion device, a molding device, a heating device, and a frame. The driving device drives the extrusion device to squeeze the pipe-making raw materials into the molding device, and uses heating The device synchronously heats the forming device so that the pipe-making raw material is plasticized and formed at high temperature in the forming device, so it can realize continuous production of flow-through type, and as long as the height is sufficient, the length of the pipe body can be unlimited, so it can meet Different requirements of customers;
(2)在料仓中设置拨动装置,通过该拨动装置可实现对料仓中的制管原料进行拨动,使制管原料能均匀持续地进入到料仓的出料口,故保证挤压装置能持续将制管原料挤入成型装置中,保证不会出现断裂、管密度不均匀等问题,提高管体的质量;(2) A toggle device is provided in the silo, through which the pipe-making raw materials in the silo can be toggled, so that the pipe-making raw materials can evenly and continuously enter the outlet of the silo, so it is guaranteed The extrusion device can continuously squeeze the tube-making raw materials into the forming device to ensure that there will be no problems such as breakage and uneven tube density, and improve the quality of the tube body;
(3)在成型装置中设置排气系统,故可避免挤压装置在挤压过程中使气体进入到成型装置中且无法正常排出,有效保护成型装置不在高压下产生放炮现象而导致被堵塞或者成型装置损坏;(3) An exhaust system is provided in the molding device, so it can prevent the extrusion device from causing gas to enter the molding device and cannot be discharged normally during the extrusion process, and effectively protect the molding device from firing under high pressure and causing blockage or Damaged molding device;
(4)该制管机还设有调密装置,通过调密装置对管体进行夹持,产生阻力,限制管材的下移速度,从而达到对管体的密度进行调节的作用,故可实时对管材的密度进行调节,从而能满足客户的不同需求;(4) The pipe making machine is also equipped with a densification device, which clamps the pipe body through the adjustment device, generates resistance and limits the downward movement speed of the pipe, so as to achieve the effect of adjusting the density of the pipe body, so it can be real-time Adjust the density of the pipe to meet the different needs of customers;
(5)该制管机还设有切断装置,故可根据不同客户的需求,设定参数将制成的管体切断,使每条管体的长度符合客户的要求;(5) The pipe making machine is also equipped with a cutting device, so according to the needs of different customers, the parameters can be set to cut the finished pipe body, so that the length of each pipe body meets the customer's requirements;
(6)该制管机全部为电动控制,无需人工操作,全自动化生产,效率高。(6) The pipe making machine is all electrically controlled, without manual operation, fully automated production, and high efficiency.
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the drawings and embodiments.
附图说明Description of the drawings
图1是本发明连续热压塑化制管机的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the continuous hot-pressing and plasticizing pipe-making machine of the present invention.
图2是本发明连续热压塑化制管机的分解结构示意图。Figure 2 is a schematic diagram of the exploded structure of the continuous hot press plasticizing pipe making machine of the present invention.
图3是本发明连续热压塑化制管机的剖视结构示意图。Fig. 3 is a schematic cross-sectional view of the continuous hot-pressing plasticizing pipe making machine of the present invention.
图4是本发明连续热压塑化制管机料仓部分的分解结构示意图。Fig. 4 is a schematic diagram of the exploded structure of the silo part of the continuous hot compression plasticizing pipe making machine of the present invention.
图5是本发明驱动装置与挤压装置、拨动装置联动的立体结构示意图。Fig. 5 is a three-dimensional schematic diagram of the linkage of the driving device, the squeezing device, and the dialing device of the present invention.
图6是本发明成型装置的分解结构示意图。Fig. 6 is a schematic diagram of the exploded structure of the molding device of the present invention.
图7是本发明成型装置的剖视结构示意图。Fig. 7 is a schematic cross-sectional view of the molding device of the present invention.
图8是本发明调密装置的分解结构示意图。Fig. 8 is a schematic diagram of the exploded structure of the densification device of the present invention.
图9是本发明切割装置的分解结构示意图。Fig. 9 is a schematic diagram of the exploded structure of the cutting device of the present invention.
具体实施方式Detailed ways
如图1至图3所示,该实施例的连续热压塑化制管机,包括有料仓1、驱动装置2、挤压装置3、成型装置4、加热装置5以及架体6,其中该实施例的架体6为立式三层架构,该实施例的驱动装置2安装在该架体6的顶层61,料仓1安装在架体6的顶层61与中间层62之间的位置,而成型装置4则安装在中间层62和底层63之间的位置,即形成从上往下的工艺顺序;这三层架构之间通过竖杆60连接成一体,在每一层上对应装置安装的位 置均设有连接位,该连接位可以螺孔、螺座或卡接位等。该实施例的挤压装置3安装于料仓1中,且与驱动装置2相联动,而该实施例的加热装置5设置于成型装置4内。工作室,料仓1中的制管原料在挤压装置3的带动下挤入成型装置4中,并在加热装置5作用下在成型装置4中高温塑化,并随着挤压装置3不断的向下挤压,最终塑化完成的成管体从成型装置4的出料端出来,故只要高度足够,制造出来的管体就可以是不限长度,随着挤压装置3的不断挤压而不断延长,实现连续生产。As shown in Figures 1 to 3, the continuous hot compression plasticizing pipe making machine of this embodiment includes a silo 1, a driving device 2, an extrusion device 3, a forming device 4, a heating device 5, and a frame 6, wherein the The frame body 6 of the embodiment is a vertical three-layer structure, the driving device 2 of this embodiment is installed on the top layer 61 of the frame body 6, and the silo 1 is installed at a position between the top layer 61 and the middle layer 62 of the frame body 6. The forming device 4 is installed between the middle layer 62 and the bottom layer 63, that is, the process sequence from top to bottom is formed; these three-layer structures are connected by vertical rods 60 into a whole, and corresponding devices are installed on each layer. All positions are provided with a connection position, the connection position can be screw hole, screw seat or clamping position and so on. The extrusion device 3 of this embodiment is installed in the silo 1 and is linked with the driving device 2, and the heating device 5 of this embodiment is provided in the molding device 4. In the working room, the pipe-making raw materials in the silo 1 are squeezed into the molding device 4 under the driving of the extrusion device 3, and are plasticized at a high temperature in the molding device 4 under the action of the heating device 5, and continue with the extrusion device 3 Squeeze downwards, and the finally plasticized tube comes out from the discharge end of the forming device 4. So as long as the height is sufficient, the manufactured tube can be of unlimited length. As the extrusion device 3 continues to squeeze Continue to extend under pressure to achieve continuous production.
如图5所示,该实施例的驱动装置2包括有液压缸21、行程架以及电机26,其中液压缸21和电机26安装在架体6的顶层61上面,液压缸21的活塞杆22向下伸入到料仓1中,电机26的转轴也同样向下伸入到料仓1中,该活塞杆22与行程架相配合而实现通过行程架限制该活塞杆22的移动范围。如图4所示,该实施例的行程架安装架体6顶层61的下端面位置,该行程架包括有架座23、设置于架座23上的限位槽24、放置于限位槽24中的限位块25,该实施例的架座23为圆柱状,该限位块25为十字限位块,对应的架座23上的限位槽24也为十字限位槽,在限位块25的中间设有连接孔,该活塞杆22的端部插入到该连接孔中而实现与限位块25相连接;在十字限位块25的四个端部也设有连接孔,该实施例的挤压装置3为一个中间通孔的柱状挤压头,该挤压头的上端对应限位块25的四个端部连接孔的位置也设有螺孔,通过螺栓可实现将挤压装置3与限位块25相连接,且该挤压装置3中间的通孔可供架座23伸入,故活塞杆22上下运动的行程受到限位槽24的限定,且活塞杆22运动时会带动挤压装置3同步上下运动,故通过行程架可控制挤压装置3的下压下限位置。该实施例的挤压装置3的压头端部设计成台阶状31,故每次压头压入成型装置4内后返回时,成型装置4内的制管原料被挤压会形成一个反向胚形(即台阶状31的压头端部相同的形状凹位),该反向胚形可确保下一次挤压时进入成型装置4内的制管原料与该组制管原料之间形成错位联接,增加了相邻两次挤压的制管原料之间的连接力。As shown in Figure 5, the driving device 2 of this embodiment includes a hydraulic cylinder 21, a stroke frame and a motor 26, wherein the hydraulic cylinder 21 and the motor 26 are mounted on the top layer 61 of the frame body 6, and the piston rod 22 of the hydraulic cylinder 21 faces It extends downward into the silo 1, and the rotating shaft of the motor 26 also extends downwards into the silo 1. The piston rod 22 cooperates with the stroke frame to limit the movement range of the piston rod 22 through the stroke frame. As shown in FIG. 4, the travel frame of this embodiment is positioned at the lower end surface of the top layer 61 of the frame body 6. The travel frame includes a frame seat 23, a limit slot 24 arranged on the frame seat 23, and a limit slot 24. The limit block 25 in the embodiment, the frame seat 23 in this embodiment is cylindrical, the limit block 25 is a cross limit block, and the corresponding limit slot 24 on the frame seat 23 is also a cross limit slot. A connecting hole is provided in the middle of the block 25, and the end of the piston rod 22 is inserted into the connecting hole to be connected with the limiting block 25; four ends of the cross limiting block 25 are also provided with connecting holes, the The extrusion device 3 of the embodiment is a cylindrical extrusion head with a through hole in the middle. The upper end of the extrusion head is also provided with screw holes at the positions corresponding to the four end connection holes of the limit block 25. The extrusion can be realized by bolts. The pressing device 3 is connected with the limiting block 25, and the through hole in the middle of the pressing device 3 allows the bracket 23 to extend, so the up and down stroke of the piston rod 22 is limited by the limiting groove 24, and the piston rod 22 moves The squeezing device 3 is driven to move up and down synchronously, so the lower limit position of the squeezing device 3 can be controlled by the stroke frame. The end of the pressing head of the extrusion device 3 of this embodiment is designed to be stepped 31, so every time the pressing head is pressed into the molding device 4 and then returned, the tube-making raw material in the molding device 4 is squeezed to form a reverse direction. Embryo shape (that is, the same recessed position of the indenter end of the stepped shape 31), the reverse embryo shape can ensure that the pipe making material entering the forming device 4 during the next extrusion is misaligned with the group of pipe making materials The connection increases the connection force between the pipe-making raw materials that are squeezed twice.
如图4和图5所示,为了能是料仓1中的制管原料更好地集中到料仓1的出料口11处,该实施例将料仓1设计成向出料口11方向逐渐缩小呈锥型体,该出料口11与成型装置4相对接;另外,该料仓1的进料口12开设在料仓1中上部位置的仓壁上,该进料口12设计成倾斜状。进一步为了避免料仓1中的制管原料因堆集和自重关系而导致制管原料无法持续的被压入成型装置4中,该实施例还包括有拨动装置7,该拨动装置7安装在料仓1中,且通过电机26来带动该拨动装置7对料仓1中的制管原料进行拨动。该实施例的拨动装置7包括有大齿轮71和两个拨杆72,该大齿轮71通过一个齿轮支撑座73固定在架体6的顶层下端面上,从而实现该大齿轮71可自由转动;该拨杆72的上部固接在大齿轮71上,拨 杆72的下半段弯折使其适应锥型体的料仓1,该实施例的拨杆72也可以替换为拨片,且该拨杆72的末端与料仓1的出料口11处有一小段距离,该段距离的空间形成值料区;该实施例在电机26的转轴上连接有小齿轮27,该小齿轮27与大齿轮71相啮合,故电机26的转轴转动时带动大齿轮71转动,从而使拨杆72随之转动而拨动料仓1中的制管原料,使制管原料能均匀持续地进入到料仓1的出料口11,故保证挤压装置3能持续将制管原料挤入成型装置4中,保证不会出现断裂、管密度不均匀等问题,提高管体的质量。As shown in Figures 4 and 5, in order to better concentrate the pipe-making raw materials in the silo 1 at the discharge port 11 of the silo 1, the silo 1 is designed in the direction of the discharge port 11 in this embodiment. It gradually shrinks into a cone-shaped body, and the discharge port 11 is connected to the forming device 4; in addition, the feed port 12 of the silo 1 is opened on the silo wall in the upper position of the silo 1, and the feed port 12 is designed as Slanted. Further in order to avoid the tube-making raw materials in the silo 1 from being continuously pressed into the molding device 4 due to the stacking and dead weight of the tube-making raw materials, this embodiment also includes a toggle device 7 which is installed in In the silo 1, the toggle device 7 is driven by the motor 26 to toggle the pipe-making raw materials in the silo 1. The toggle device 7 of this embodiment includes a large gear 71 and two shift levers 72. The large gear 71 is fixed on the lower end surface of the top layer of the frame 6 through a gear support seat 73, so that the large gear 71 can rotate freely. The upper part of the shift lever 72 is fixed on the large gear 71, the lower half of the shift lever 72 is bent to adapt to the cone-shaped silo 1, the shift lever 72 of this embodiment can also be replaced with a paddle, and There is a small distance between the end of the shift lever 72 and the discharge port 11 of the silo 1, and the space of this distance forms a value material zone; in this embodiment, a pinion 27 is connected to the rotating shaft of the motor 26, and the pinion 27 is connected to the The big gear 71 is meshed, so when the rotating shaft of the motor 26 rotates, the big gear 71 is driven to rotate, so that the lever 72 rotates accordingly to dial the pipe-making raw materials in the silo 1, so that the pipe-making raw materials can evenly and continuously enter the material. The discharge port 11 of the bin 1 ensures that the squeezing device 3 can continuously squeeze the tube-making raw materials into the forming device 4, ensuring that there will be no problems such as breakage, uneven tube density, etc., and improving the quality of the tube body.
如图6所示,该实施例的成型装置4包括有成型外管41和成型内管42,该成型外管41和成型内管42可以是同轴心相套接后固定在架体6上,该实施例则是将成型外管41连接在架体6的中间层62的下端面位置,而该成型内管42则是与固定在架体6顶层61下端面位置的架座23相固接的,该实施例的架座23下端连接有一连接管28,该连接管28的下端与该成型内管42的上端螺纹旋接,且该连接管28和成型内管42的外径相同,且也等同于挤压装置3的通孔孔径,成型外管41和成型内管42都固接后它们之间的间隙即形成管体的成型区域,间隙的宽度即制成管体的管壁厚度。该实施例的加热装置5则安装在成型内管42中,该实施例的加热装置5为电加热棒,通过通电可使加热装置5给成型内管42加热,使成型内管42的温度保持在高温状态。该实施例的成型外管41的进料端设计成喇叭口40,该喇叭口40的倾斜角度为3°-6°,该喇叭口40与料仓1的出料口11相对接;该实施例的成型内管42的外径设计成变径外壁,该成型内管42在靠近挤压装置3的那端为外径较小的端部,然后逐渐变大,变大到成型内管42与成型外管41之间的间隙略小于管体厚度时,维持该外径一段,之后外径又逐渐变小,最终保持在成型内管42与成型外管41之间的间隙等于管体厚度的外径。该成型内管42的变径比为1.1-1.2。As shown in FIG. 6, the molding device 4 of this embodiment includes a molded outer tube 41 and a molded inner tube 42. The molded outer tube 41 and the molded inner tube 42 may be coaxially sleeved and fixed on the frame body 6. In this embodiment, the formed outer tube 41 is connected to the lower end surface of the intermediate layer 62 of the frame body 6, and the formed inner tube 42 is fixed to the frame seat 23 fixed at the lower end surface of the top layer 61 of the frame body 6. Connected, the lower end of the frame base 23 of this embodiment is connected with a connecting pipe 28, the lower end of the connecting pipe 28 is screwed to the upper end of the forming inner pipe 42, and the outer diameters of the connecting pipe 28 and the forming inner pipe 42 are the same. It is also equivalent to the through hole diameter of the extrusion device 3. The gap between the molded outer tube 41 and the molded inner tube 42 after they are fixed together forms the molding area of the tube body, and the width of the gap is the tube wall of the tube body. thickness. The heating device 5 of this embodiment is installed in the forming inner tube 42. The heating device 5 of this embodiment is an electric heating rod. The heating device 5 can heat the forming inner tube 42 by energizing, so that the temperature of the forming inner tube 42 is maintained. In a high temperature state. The feed end of the shaped outer tube 41 of this embodiment is designed as a bell mouth 40, the inclination angle of the bell mouth 40 is 3°-6°, and the bell mouth 40 is opposite to the discharge port 11 of the silo 1; The outer diameter of the molded inner tube 42 of the example is designed to be a reduced-diameter outer wall. The molded inner tube 42 is the end with a smaller outer diameter at the end close to the extrusion device 3, and then gradually becomes larger to reach the molded inner tube 42 When the gap between the molded outer tube 41 and the molded outer tube 41 is slightly smaller than the thickness of the tube body, the outer diameter is maintained for a certain period, and then the outer diameter gradually becomes smaller, and finally the gap between the molded inner tube 42 and the molded outer tube 41 is kept equal to the thickness of the tube body The outer diameter. The diameter reduction ratio of the molded inner tube 42 is 1.1-1.2.
如图6和图7所示,该实施例还包括有排气系统43,该排气系统43为开设于成型外管41和成型内管42上的排气缝。其中,成型内管42在圆周方向间隔设有分段线割竖向排气缝,对应的成型外管41上也设有竖向排气缝,且保证成型外管41和成型内管42固定后两者的排气缝形成错位组合,如图7所示,确保排气效果,故可避免挤压装置3在挤压过程中使气体进入到成型装置4中且无法正常排出,有效保护成型装置4不在高压下产生放炮现象而导致被堵塞或者成型装置4损坏。As shown in FIGS. 6 and 7, this embodiment further includes an exhaust system 43, and the exhaust system 43 is an exhaust slit opened on the shaped outer tube 41 and the shaped inner tube 42. Among them, the formed inner tube 42 is provided with segmented vertical vent slits at intervals in the circumferential direction, and the corresponding formed outer tube 41 is also provided with vertical vent slits, and the formed outer tube 41 and the formed inner tube 42 are fixed. The latter two exhaust slits form a misaligned combination, as shown in Figure 7, to ensure the exhaust effect, so it can prevent the extrusion device 3 from entering the molding device 4 during the extrusion process and the gas cannot be discharged normally, effectively protecting the molding The device 4 does not produce a blasting phenomenon under high pressure, which may cause blockage or damage to the molding device 4.
如图8所示,该实施例的调密装置8包括有两个夹爪81,每个夹爪81安装在一个摆杆82上,摆杆82的一端通过销钉与安装架相连接,故摆杆82可绕该销钉摆动;该夹爪81的夹持面811为半圆形面,两个夹81的半圆形面共同构成对管材的夹持面,该夹持面811的相对面呈“V”形面,在“V”形面的中间位置开有销孔,对应的摆杆82上也设有销孔, 通过插销与销孔连接而实现夹爪81可相对摆杆82转动。故当两个摆杆82相向摆动靠拢时,两个夹爪81也相对靠拢,实现对管材进行夹紧;当两个摆杆82相反摆动远离时,两个夹爪81也相对离开,故松开对管材的夹持。该实施例的调密装置8还包括有压力缸83、摇杆84和拉杆85,该压力缸83的两端固定在安装架上,该压力缸83的活塞杆86的伸出端与摇杆84的一端可转动连接,而摇杆84的另一端设有两个连接端,分别与一个摆杆82的摆动端和拉杆85的一端可转动连接,该拉杆85的另一端与另一个摆杆82的摆动端可转动连接。当活塞杆86未伸出时,摇杆84的另一端被推向远离压力缸83的方向,即带动与其连接的摆杆82和摆杆82上的夹爪81向另一个摆杆82和夹爪81移动,同时,摇杆84也拉动着拉杆85向压力缸83的方向移动,故拉杆85也带动与其连接的摆杆82和摆杆82上的夹爪81向另一个摆杆82和夹爪81移动,故实现了两个夹爪81的相向夹紧,即对管材进行夹持;而当活塞杆86伸出时,摇杆84转动并拉着与其连接的摆杆82和摆杆82上的夹爪81远离另一个摆杆82和夹爪81,同时,摇杆84推动拉杆85,使拉杆85带动与其连接的摆杆82和摆杆82上的夹爪81也远离另一个摆杆82和夹爪81,故实现两个夹爪81相向分离,即松开对管材的夹持。该实施例的安装架包括有上安装板87和下安装板88,上安装板87和下安装板88的中间均开有供管材通过的圆孔,调密装置8的两个夹爪81对称设置在上安装板87的圆孔两侧,故两个摆杆82也是安装在上安装板87上的,相应的压力缸83也安装在上安装板87上,该上安装板87底部的四周设有螺孔(图中未示出),在下安装板88的上端面对应的位置设有四个带内孔的导柱,该安装架还包括有四个活动杆89和四个弹簧80,其中弹簧80套接在导柱上,而活动杆89的一端设有螺纹,另一端设有大于导柱的内孔孔径的帽体891,安装时,是将活动杆89从下安装板88的底部穿过导柱的内孔,再经过弹簧80的内孔,然后将其带螺纹的端部与上安装板87底部的螺孔相旋接,从而实现上安装板87和下安装板88的连接,且连接后,上安装板87在弹簧80的弹力作用下远离下安装板88,其最远距离为活动杆89的帽体891与下安装板88的底部接触为限。另外在弹簧80或下安装板88的位置还设有压力传感器,该压力传感器可感应上安装板87的下移压力,该压力传感器与传动装置的压力缸83电连接,当压力传感器监测到的压力值达到设定的值时,则控制压力缸83工作。As shown in Figure 8, the compacting device 8 of this embodiment includes two clamping jaws 81, each clamping jaw 81 is mounted on a swing rod 82, one end of the swing rod 82 is connected to the mounting frame by a pin, so the pendulum The rod 82 can swing around the pin; the clamping surface 811 of the clamping jaw 81 is a semicircular surface, and the semicircular surfaces of the two clamps 81 together form a clamping surface for the pipe. The opposite surfaces of the clamping surface 811 are The “V”-shaped surface has a pin hole in the middle position of the “V”-shaped surface, and the corresponding swing rod 82 is also provided with a pin hole. The clamping jaw 81 can be rotated relative to the swing rod 82 by connecting the pin with the pin hole. Therefore, when the two pendulum rods 82 swing toward each other and move closer together, the two clamping jaws 81 are also relatively close together to achieve clamping of the pipe; when the two pendulum rods 82 swing away in the opposite direction, the two clamping jaws 81 also move away relatively, so they are loosened. Open the clamping of the pipe. The compacting device 8 of this embodiment also includes a pressure cylinder 83, a rocker 84 and a tie rod 85. Both ends of the pressure cylinder 83 are fixed on the mounting frame. The protruding end of the piston rod 86 of the pressure cylinder 83 is One end of 84 is rotatably connected, and the other end of the rocker 84 is provided with two connecting ends, which are respectively rotatably connected with the swing end of a pendulum rod 82 and one end of a pull rod 85. The other end of the pull rod 85 is connected to the other pendulum rod. The swing end of the 82 can be rotatably connected. When the piston rod 86 is not extended, the other end of the rocking rod 84 is pushed away from the pressure cylinder 83, that is, driving the swing rod 82 connected to it and the clamping jaw 81 on the swing rod 82 to the other swing rod 82 and clamp The claw 81 moves, and at the same time, the rocker 84 also pulls the rod 85 to move in the direction of the pressure cylinder 83, so the rod 85 also drives the swing rod 82 connected to it and the clamping claw 81 on the swing rod 82 to the other swing rod 82 and clamp The claw 81 moves, so that the two clamping claws 81 are clamped to each other, that is, the pipe is clamped; and when the piston rod 86 extends, the rocker 84 rotates and pulls the swing rod 82 and the swing rod 82 connected to it. The upper clamping jaw 81 is far away from the other pendulum rod 82 and the clamping jaw 81. At the same time, the rocker 84 pushes the pull rod 85 so that the pull rod 85 drives the pendulum rod 82 connected to it and the clamping claw 81 on the pendulum rod 82 is also away from the other pendulum rod. 82 and the clamping jaw 81, so that the two clamping jaws 81 are separated from each other, that is, the clamping of the pipe is loosened. The mounting frame of this embodiment includes an upper mounting plate 87 and a lower mounting plate 88. Both the upper mounting plate 87 and the lower mounting plate 88 have circular holes for pipes to pass through. The two clamping jaws 81 of the adjusting device 8 are symmetrical. Are arranged on both sides of the round hole of the upper mounting plate 87, so the two swing rods 82 are also mounted on the upper mounting plate 87, and the corresponding pressure cylinder 83 is also mounted on the upper mounting plate 87. There are screw holes (not shown in the figure), and four guide posts with inner holes are arranged at the corresponding positions on the upper end surface of the lower mounting plate 88. The mounting frame also includes four movable rods 89 and four springs 80. , The spring 80 is sleeved on the guide post, and one end of the movable rod 89 is provided with a thread, and the other end is provided with a cap 891 larger than the inner hole diameter of the guide post. During installation, the movable rod 89 is installed from the bottom of the plate 88 The bottom of the rod passes through the inner hole of the guide post, and then passes through the inner hole of the spring 80, and then the threaded end is screwed to the screw hole at the bottom of the upper mounting plate 87, so as to realize the connection of the upper mounting plate 87 and the lower mounting plate 88 , And after connection, the upper mounting plate 87 is far away from the lower mounting plate 88 under the elastic force of the spring 80, and its farthest distance is limited by the contact between the cap body 891 of the movable rod 89 and the bottom of the lower mounting plate 88. In addition, a pressure sensor is provided at the position of the spring 80 or the lower mounting plate 88. The pressure sensor can sense the downward pressure of the upper mounting plate 87. The pressure sensor is electrically connected to the pressure cylinder 83 of the transmission device. When the pressure value reaches the set value, the pressure cylinder 83 is controlled to work.
如图1或图2所示,该实施例还包括有切断装置9,该切断装置9设置于成型装置4的出料端下方,该切断装置9安装于架体6的底层63的上端面。为了避免在切断管体时管体发生变形,该实施例在成型装置4的成型内管42下端连接有加长内管43,该加长内管43的外径与成型内管42外径相同,故可保证切断装置9在切管时管体不会变形。如图9所 示,该实施例的切断装置9包括有对称设置在管体两侧的刀具,每个刀具均包括有刀架91、气缸92以及刀片93,其中刀架91安装在气缸92的活动杆94上,该实施例的气缸92为三轴气缸,该气缸92通过螺丝固定在架体6上,刀片93可更换地连接在刀架91上,该实施例的刀片93的切口为半圆形切口,通过气缸92带动刀片93向管体的方向移动,从而实现对管体进行切割,故可根据客户的需求的管体长度进行切断,使每条管体的长度符合客户的要求。As shown in FIG. 1 or FIG. 2, this embodiment also includes a cutting device 9 arranged below the discharge end of the forming device 4, and the cutting device 9 is installed on the upper end surface of the bottom layer 63 of the frame 6. In order to avoid deformation of the tube body when the tube body is cut, in this embodiment, an extended inner tube 43 is connected to the lower end of the molded inner tube 42 of the molding device 4, and the outer diameter of the elongated inner tube 43 is the same as the outer diameter of the molded inner tube 42, so It can be ensured that the pipe body will not be deformed when the cutting device 9 cuts the pipe. As shown in Figure 9, the cutting device 9 of this embodiment includes knives symmetrically arranged on both sides of the tube. Each tool includes a knife holder 91, a cylinder 92, and a blade 93. On the movable rod 94, the cylinder 92 of this embodiment is a three-axis cylinder. The cylinder 92 is fixed on the frame 6 by screws. The blade 93 is replaceably connected to the tool holder 91. The blade 93 of this embodiment has a half-cut notch. The circular incision is driven by the cylinder 92 to drive the blade 93 to move to the tube body, so as to cut the tube body. Therefore, the tube body length can be cut according to the customer's needs, so that the length of each tube body meets the customer's requirements.
该发明的制管机的连续热压塑化制管方法,包括如下步骤:启动驱动装置2,料仓1中的电机26带动拨杆72转动,从而拨动料仓1中的制管原料落入到值料区;电机26转动的同时,液压缸21也同步工作,活塞杆22带动挤压装置3上下往复运动,从而将制管原料不断地挤入到成型装置4内,下压时长约3s,上升时长约3s,单次下压进程约15mm;加热装置5在制管机启动时开始为成型装置4加热,使成型装置4处于高温状态,故被挤入成型装置4内的制管原料开始塑化成型,并随着挤压装置3的不断压下而从成型装置4的出料端挤出;当挤出的成型管体管长达到设定标准长度时,切断装置9启动将管体切断。该制管机工序简单,不仅提高了制管效率,而且可实现连续的无缝管体生产,大大降低了成本,制成的无缝管体抗压强度高,能满足高端需求。The continuous hot-pressing and plasticizing pipe-making method of the pipe-making machine of the present invention includes the following steps: the driving device 2 is started, and the motor 26 in the silo 1 drives the lever 72 to rotate, thereby turning the pipe-making raw materials in the silo 1 to drop. Enter the material value area; while the motor 26 rotates, the hydraulic cylinder 21 also works synchronously, and the piston rod 22 drives the squeezing device 3 to reciprocate up and down, thereby continuously squeezing the tube-making raw materials into the forming device 4, and the pressing time is about 3s, the rising time is about 3s, and the single pressing process is about 15mm; the heating device 5 starts to heat the forming device 4 when the pipe making machine starts, so that the forming device 4 is in a high temperature state, so the pipe is squeezed into the forming device 4 The raw material begins to be plasticized and formed, and is extruded from the discharge end of the forming device 4 as the extrusion device 3 is continuously pressed; when the length of the extruded forming tube reaches the set standard length, the cutting device 9 starts to cut The tube body is cut off. The pipe-making machine has simple procedures, not only improves the pipe-making efficiency, but also realizes continuous seamless pipe production, which greatly reduces the cost. The made seamless pipe has high compressive strength and can meet high-end requirements.
尽管本发明是参照具体实施例来描述,但这种描述并不意味着对本发明构成限制。参照本发明的描述,所公开的实施例的其他变化,对于本领域技术人员都是可以预料的,这种的变化应属于所属权利要求所限定的范围内。Although the present invention is described with reference to specific embodiments, this description is not meant to limit the present invention. With reference to the description of the present invention, other changes in the disclosed embodiments are foreseeable by those skilled in the art, and such changes should fall within the scope defined by the appended claims.

Claims (14)

  1. 一种连续热压塑化制管机,其特征在于,包括有料仓(1)、驱动装置(2)、挤压装置(3)、成型装置(4)、加热装置(5)以及架体(6),所述料仓(1)、驱动装置(2)以及成型装置(4)安装在架体(6)上,所述挤压装置(3)安装于所述料仓(1)中且与所述驱动装置(2)相联动,所述加热装置(5)设置于所述成型装置(4)内,所述料仓(1)中的制管原料在所述挤压装置(3)的带动下挤入所述成型装置(4)中,并在所述加热装置(5)作用下塑化成管体。A continuous hot compression plasticizing pipe making machine, which is characterized in that it comprises a silo (1), a driving device (2), an extrusion device (3), a forming device (4), a heating device (5) and a frame ( 6) The silo (1), the driving device (2) and the forming device (4) are installed on the frame (6), the extrusion device (3) is installed in the silo (1) and Linked with the driving device (2), the heating device (5) is arranged in the forming device (4), and the pipe-making raw material in the silo (1) is in the extrusion device (3) It is squeezed into the forming device (4) under the driving of the, and is plasticized into a tube body under the action of the heating device (5).
  2. 根据权利要求1所述的连续热压塑化制管机,其特征在于,所述驱动装置(2)包括有液压缸(21),所述液压缸(21)安装在架体(6)上,所述液压缸(21)的活塞杆(22)伸入到料仓(1)中与所述挤压装置(3)相连接。The continuous hot compression plasticizing pipe making machine according to claim 1, wherein the driving device (2) comprises a hydraulic cylinder (21), and the hydraulic cylinder (21) is mounted on the frame (6) , The piston rod (22) of the hydraulic cylinder (21) extends into the silo (1) and is connected with the extrusion device (3).
  3. 根据权利要求2所述的连续热压塑化制管机,其特征在于,所述驱动装置(2)还包括有行程架,所述行程架安装在所述活塞杆(22)的位置,所述行程架包括有架座(23)、设置于架座(23)上的限位槽(24)、放置于限位槽(24)中的限位块(25),所述活塞杆(22)的端部与所述限位块(25)相连接,所述挤压装置(3)与所述限位块(25)相连接。The continuous hot compression plasticizing pipe making machine according to claim 2, characterized in that, the driving device (2) further comprises a stroke frame, and the stroke frame is installed at the position of the piston rod (22), so The stroke frame includes a frame seat (23), a limit groove (24) arranged on the frame seat (23), a limit block (25) placed in the limit groove (24), and the piston rod (22) The end of) is connected with the limiting block (25), and the pressing device (3) is connected with the limiting block (25).
  4. 根据权利要求1或2所述的连续热压塑化制管机,其特征在于,所述料仓(1)向出料口(11)方向逐渐缩小呈锥型体,所述出料口(11)与所述成型装置(4)相对接,所述料仓(1)的进料口(12)开设在料仓(1)中上部位置的仓壁上。The continuous hot compression plasticizing pipe making machine according to claim 1 or 2, characterized in that the silo (1) gradually shrinks toward the discharge port (11) to form a cone-shaped body, and the discharge port ( 11) It is opposite to the forming device (4), and the feed port (12) of the silo (1) is opened on the silo wall at the middle and upper position of the silo (1).
  5. 根据权利要求1-3任一权项所述的连续热压塑化制管机,其特征在于,还包括有拨动装置(7),所述拨动装置(7)安装在所述料仓(1)中,所述驱动装置(2)还包括有电机(26),所述电机(26)与所述拨动装置(7)相联动。The continuous hot compression plasticizing pipe making machine according to any one of claims 1-3, characterized in that it further comprises a toggle device (7), and the toggle device (7) is installed in the silo In (1), the driving device (2) further includes a motor (26), and the motor (26) is linked with the toggle device (7).
  6. 根据权利要求5所述的连续热压塑化制管机,其特征在于,所述拨动装置(7)包括有大齿轮(71)和至少一个拨杆(72),所述拨杆(72)固接在所述大齿轮(71)上,所述电机(26)安装在所述架体(6)上且电机(26)的转轴伸入到所述料仓(1)中,所述转轴上连接有小齿轮(27),所述小齿轮(27)与所述大齿轮(71)相啮合。The continuous hot compression plasticizing pipe making machine according to claim 5, characterized in that the toggle device (7) comprises a large gear (71) and at least one toggle lever (72), the toggle lever (72) ) Is fixedly connected to the large gear (71), the motor (26) is mounted on the frame (6) and the shaft of the motor (26) extends into the silo (1), the A small gear (27) is connected to the rotating shaft, and the small gear (27) meshes with the large gear (71).
  7. 根据权利要求1所述的连续热压塑化制管机,其特征在于,所述成型装置(4)包括有成型外管(41)和成型内管(42),所述成型外管(41)和成型内管(42)同轴心相套接后固定在架体(6)上,所述成型外管(41)和成型内管(42)之间的间隙形成管体的成型区域,所述加热装置(5)安装在成型内管(42)中。The continuous hot compression plasticizing pipe making machine according to claim 1, wherein the forming device (4) comprises a forming outer tube (41) and a forming inner tube (42), and the forming outer tube (41) ) And the shaped inner tube (42) are coaxially sleeved and fixed on the frame (6). The gap between the shaped outer tube (41) and the shaped inner tube (42) forms the forming area of the tube body, The heating device (5) is installed in the molded inner tube (42).
  8. 根据权利要求7所述的连续热压塑化制管机,其特征在于,所述成型外管(41)的进料端设计成喇叭口(40),所述喇叭口(40)与所述料仓(1)的出料口(11)相对接,所述成型内管(42)的外径设计成变径外径。The continuous hot compression plasticizing pipe making machine according to claim 7, characterized in that the feed end of the shaped outer pipe (41) is designed as a bell mouth (40), and the bell mouth (40) is connected to the bell mouth (40). The discharge port (11) of the silo (1) is opposite to each other, and the outer diameter of the shaped inner tube (42) is designed to be a variable diameter outer diameter.
  9. 根据权利要求1或7或8所述的连续热压塑化制管机,其特征在于,还包括有排气系统(43),所述排气系统(43)为开设于所述成型装置(4)上的排气缝。The continuous hot compression plasticizing pipe making machine according to claim 1 or 7 or 8, characterized in that it further comprises an exhaust system (43), and the exhaust system (43) is provided in the forming device ( 4) On the exhaust slit.
  10. 根据权利要求1所述的连续热压塑化制管机,其特征在于,还包括有调密装置(8),所述调密装置(8)设置于所述成型装置(4)的出料端下方,所述调密装置(8)安装于架体(6)上。The continuous hot compression plasticizing pipe making machine according to claim 1, further comprising a densification device (8), and the densification device (8) is arranged at the discharge of the forming device (4). Below the end, the density adjusting device (8) is installed on the frame (6).
  11. 根据权利要求10所述的连续热压塑化制管机,其特征在于,所述调密装置(8)包括有夹爪(81)、摆杆(82)、压力缸(83)、摇杆(84)和拉杆(85),所述夹爪(81)设有两个,每个夹爪(81)安装在一个摆杆(82)上,所述夹爪(81)、摆杆(82)和压力缸(83)均安装在一安装架上,所述压力缸(83)的活塞杆(86)的伸出端与摇杆(84)的一端可转动连接,所述摇杆(84)的另一端分别与一个摆杆(82)和拉杆(85)的一端可转动连接,所述拉杆(85)的另一端与另一个摆杆(82)可转动连接。The continuous hot compression plasticizing pipe making machine according to claim 10, characterized in that the densification device (8) includes a clamping jaw (81), a swing rod (82), a pressure cylinder (83), and a rocker (84) and pull rod (85), the clamping jaws (81) are provided with two, each clamping jaw (81) is mounted on a swing rod (82), the clamping jaw (81), the swing rod (82) ) And the pressure cylinder (83) are installed on a mounting frame, the protruding end of the piston rod (86) of the pressure cylinder (83) is rotatably connected with one end of the rocking rod (84), and the rocking rod (84) The other end of) is respectively rotatably connected with one end of a swing rod (82) and a pull rod (85), and the other end of the pull rod (85) is rotatably connected with another swing rod (82).
  12. 根据权利要求11所述的连续热压塑化制管机,其特征在于,所述安装架包括有上安装板(87)和下安装板(88),所述夹爪(81)、摆杆(82)和压力缸(83)均安装在上安装板(87)上,所述上安装板(87)通过活动杆(89)与下安装板(88)连接,在上安装板(87)和下安装板(88)之间的活动杆(89)上套接有弹簧(80),所述下安装板(88)固定在所述架体(6)上。The continuous hot compression plasticizing pipe making machine according to claim 11, wherein the mounting frame includes an upper mounting plate (87) and a lower mounting plate (88), and the clamping jaws (81) and the swing rod (82) and the pressure cylinder (83) are both installed on the upper mounting plate (87), the upper mounting plate (87) is connected to the lower mounting plate (88) through a movable rod (89), and the upper mounting plate (87) A spring (80) is sleeved on the movable rod (89) between the lower mounting plate (88) and the lower mounting plate (88) is fixed on the frame body (6).
  13. 根据权利要求1所述的连续热压塑化制管机,其特征在于,还包括有切断装置(9),所述切断装置(9)安装于架体(6)的最下端。The continuous hot compression plasticizing pipe making machine according to claim 1, further comprising a cutting device (9), and the cutting device (9) is installed at the lowermost end of the frame (6).
  14. 根据权利要求13所述的连续热压塑化制管机,其特征在于,所述切断装置(9)包括有对称设置在管体两侧的刀具,所述刀具包括有刀架(91)、气缸(92)以及刀片(93),所述刀架安装在气缸(92)的活动杆(94)上,所述气缸(92)带动刀片(93)移动,所述刀片(93)的切口为半圆形切口。The continuous hot compression plasticizing pipe making machine according to claim 13, characterized in that the cutting device (9) includes knives arranged symmetrically on both sides of the pipe body, and the knives include a knife holder (91), The air cylinder (92) and the blade (93), the knife holder is mounted on the movable rod (94) of the air cylinder (92), the air cylinder (92) drives the blade (93) to move, and the blade (93) has an incision Semicircular cut.
PCT/CN2020/084665 2020-04-14 2020-04-14 Tube-forming machine employing continuous hot-press and plasticization techniques WO2021207921A1 (en)

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