WO2021205109A1 - Composition de caoutchouc comprenant du polyamide a basse temperature de fusion - Google Patents
Composition de caoutchouc comprenant du polyamide a basse temperature de fusion Download PDFInfo
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- WO2021205109A1 WO2021205109A1 PCT/FR2021/050597 FR2021050597W WO2021205109A1 WO 2021205109 A1 WO2021205109 A1 WO 2021205109A1 FR 2021050597 W FR2021050597 W FR 2021050597W WO 2021205109 A1 WO2021205109 A1 WO 2021205109A1
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- polyamide
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- carbon black
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
Definitions
- TITLE RUBBER COMPOSITION INCLUDING POEYAMIDE AT LOW MELTING TEMPERATURE
- the present invention relates to rubber compositions exhibiting a good performance compromise between resistance to mechanical attack and hysteresis. It is particularly interested in rubber articles such as pneumatic tires, non-pneumatic tires, caterpillars, conveyor belts or any other rubber article for which the aforementioned performance compromise would be interesting.
- the rubber compositions of the invention are of great interest when used in tire treads for civil engineering vehicles.
- these tires must have very different technical characteristics from the tires intended for vehicles running exclusively on the road (that is to say a bituminous ground), because the nature of the off-road soils on which they mainly operate is very. different, and in particular much more aggressive, by its stony nature.
- the tires for passenger vehicles for example the tires for large civil engineering machines must be able to withstand a load which can be extremely heavy. Therefore, the known solutions for tires rolling on bituminous ground are not directly applicable to off-road tires such as tires for civil engineering vehicles.
- a tread is subjected to mechanical stresses and attacks resulting from direct contact with the ground.
- the mechanical stresses and the attacks undergone by the tire are amplified under the effect of the weight it supports.
- the tires for mining vehicles in particular are subjected to strong stresses, both at the local level: rolling on the macro-indenters represented by the pebbles which constitute the tracks (crushed rock), and at the global level: passage of torque important because the slopes of the tracks to enter or leave “pits”, or open-cast mines, are of the order of 10%, and heavy loads on the tires when the vehicles turn around for loading and unloading maneuvers.
- the Applicant has unexpectedly discovered that the use of polyamide exhibiting a melting point of less than 170 ° C. in the presence of a specific cut of filler in a rubber composition makes it possible to improve the aforementioned performance compromise.
- the subject of the invention is a rubber composition based on at least one diene elastomer, from 10 to 60 phr of carbon black, from 5 to 30 phr of silica, a polyamide having a melting point of less than 170 ° C, and a crosslinking system, in which the carbon black represents from 55% to 95% by weight relative to the total weight of carbon black and silica.
- composition based on is meant a composition comprising the mixture and / or the in situ reaction product of the various constituents used, some of these constituents being able to react and / or being intended to react with one another, less partially, during the various phases of manufacture of the composition; the composition may thus be in the fully or partially crosslinked state or in the non-crosslinked state.
- any interval of values designated by the expression “between a and b” represents the range of values going from more than a to less than b (that is to say limits a and b excluded) while any range of values designated by the expression “from a to b” signifies the range of values going from a to b (that is to say including the strict limits a and b).
- the interval represented by the expression "between a and b" is also and preferably designated.
- a “majority” compound it is understood, within the meaning of the present invention, that this compound is the majority among the compounds of the same type in the composition, that is to say that it is the one which represents the greatest amount by mass among compounds of the same type.
- a major elastomer is the elastomer representing the greatest mass relative to the total mass of the elastomers in the composition.
- a so-called majority filler is that representing the greatest mass among the fillers of the composition.
- a “minority” compound is a compound which does not represent the largest mass fraction among compounds of the same type.
- the term “majority” is understood to mean present at more than 50%, preferably more than 60%, 70%, 80%, 90%, and more preferably the “majority” compound represents 100%.
- the compounds comprising carbon mentioned in the description can be of fossil origin or biobased. In the latter case, they may be, partially or totally, derived from biomass or obtained from renewable raw materials derived from biomass. This concerns in particular polymers, plasticizers, fillers, etc. All the “Tg” glass transition temperature values described herein are measured in a known manner by DSC (Differential Scanning Calorimetry) according to the ASTM D3418 (1999) standard.
- composition according to the invention may contain a single diene elastomer or a mixture of several diene elastomers.
- elastomer or indistinctly rubber
- diene monomer units monomers carrying two carbon-carbon double bonds, conjugated or not.
- diene elastomers can be classified into two categories: "essentially unsaturated” or “essentially saturated”.
- essentially unsaturated is understood to mean a diene elastomer derived at least in part from conjugated diene monomers, having a level of units or units of diene origin (conjugated dienes) which is greater than 15% (% by moles); it is thus that diene elastomers such as butyl rubbers or copolymers of dienes and alpha-olefins of the EPDM type do not fall within the preceding definition and can in particular be qualified as "essentially saturated” diene elastomers (content of units of weak or very weak diene origin, always less than 15%).
- the diene telastomer is an essentially unsaturated diene elastomer.
- iene elastomer capable of being used in the context of the present invention is particularly understood to mean: a) any homopolymer of a diene monomer, conjugated or not, having from 4 to 18 carbon atoms, b) any copolymer of a diene , conjugated or not, having 4 to 18 carbon atoms and at least one other monomer.
- the other monomer can be ethylene, an olefin or a diene, conjugated or not.
- Suitable conjugated dienes are conjugated dienes having from 4 to 12 carbon atoms, in particular 1,3-dienes, such as in particular 1,3-butadiene and isoprene.
- Suitable olefins are vinyl aromatic compounds having 8 to 20 carbon atoms and aliphatic ⁇ -monoolefins having 3 to 12 carbon atoms.
- Suitable vinyl aromatic compounds are, for example, styrene, ortho-, meta-, para-methylstyrene, the commercial mixture “vinyl-toluene”, para-tert-buty lstyrene.
- Suitable aliphatic ⁇ -monoolefins are in particular acyclic aliphatic ⁇ -monoolefins having from 3 to 18 carbon atoms.
- the diene elastomer is chosen from the group consisting of polybutadienes (BR), synthetic polyisoprenes (IR), natural rubber (NR), butadiene copolymers, isoprene copolymers and mixtures thereof.
- BR polybutadienes
- IR synthetic polyisoprenes
- NR natural rubber
- butadiene copolymers butadiene copolymers
- isoprene copolymers and mixtures thereof Preferably chosen from the group consisting of synthetic polyisoprenes, natural rubber and their mixtures.
- the butadiene copolymers are preferably chosen from the group consisting of butadiene-styrene (SBR) copolymers.
- SBR can be prepared in emulsion (ESBR) or in solution (SSBR). Whether it's ESBR or SSBR.
- ESBR emulsion
- SSBR solution
- the copolymers based on styrene and on butadiene there may be mentioned in particular those having a styrene content of between 5% and 60% by weight and more particularly between 20% and 50%, a content (molar%) in -1,2 bonds of the butadiene part of between 4% and 75%, a content (mol%) of trans-1,4 bonds of between 10% and 80%.
- the butadiene-styrene copolymer is an SBR prepared in solution and has a styrene content of between 5% and 60%, preferably from 6% to 30%, by weight relative to the total weight of the product. copolymer, and a content (mol%) of -1.2 bonds of the butadiene part of between 4% and 75%, preferably between 15% and 30%.
- isoprene copolymers mention will be made in particular of isobutene-isoprene (butyl rubber - IIR), isoprene-styrene (SIR), isoprene-butadiene (BIR) or isoprene-butadiene-styrene copolymers. (SBIR).
- isobutene-isoprene butyl rubber - IIR
- isoprene-styrene SIR
- isoprene-butadiene BIR
- SBIR isoprene-butadiene-styrene copolymers.
- the diene elastomer comprises predominantly, preferably exclusively, at least one polyisoprene. It may in particular be an epoxidized or non-epoxidized polyisoprene.
- polyisoprene is understood to mean any polyisoprene, whether or not it is epoxidized.
- the diene elastomer is a non-epoxidized polyisoprene chosen from the group consisting of natural rubber, a synthetic polyisoprene and a mixture thereof.
- the non-epoxidized polyisoprene has a molar ratio of 1,4-cis bond of at least 90%.
- the diene elastomer can be an epoxidized polyisoprene advantageously exhibiting a molar rate of epoxidation ranging from 1% to 85%.
- epoxidized polyisoprene means a polyisoprene which has undergone an epoxidation step.
- the epoxidized polyisoprene can be an epoxidized natural rubber, an epoxidized synthetic polyisoprene having a molar ratio of 1,4-cis bond of at least 90% before epoxidation, or a mixture thereof.
- the epoxidized polyisoprene used in the context of the present invention is an elastomer and should not be confused with an epoxidized polyisoprene of low molar mass generally used as a plasticizer which is not an elastomer given its low molar mass.
- An epoxidized polyisoprene as an elastomer generally has a high raw Mooney viscosity.
- the Mooney viscosities (ML 1 + 4) at 100 ° C., the epoxidized polyisoprenes which can be used in the context of the present invention are preferably from 30 to 150, more preferably from 40 to 150, even more preferably from 50 to 140.
- Epoxidized polyisoprene whether epoxidized natural rubber or epoxidized synthetic polyisoprene, can be obtained in a known manner by epoxidation of polyisoprene, for example by processes based on chlorohydrin or bromohydrin or processes based on peroxides. hydrogen, alkyl hydroperoxides or peracids (such as peracetic acid or performic acid). Epoxidized polyisoprenes are commercially available.
- the molar rate of epoxidation which is a supplier data, corresponds to the ratio of the number of moles of isoprene unit epoxidized to the number of moles of isoprene unit in the polyisoprene before epoxidation.
- epoxidation rate expressed as a molar percentage (mol%) is understood to mean the number of moles of cis-1,4-epoxy-polyisoprene units present in the rubber polymer per 100 moles of total monomer units in this same polymer.
- the rate of epoxidation can be measured in particular by 1 H NMR analysis.
- epoxidized polyisoprenes examples include Epoxyprene 25 and Epoxyprene 50 from the company Guthrie or Ekoprena 25 and Ekoprena 50 from the company Felda.
- the expression “at least one epoxidized polyisoprene” should be understood as one or more epoxidized polyisoprenes which can be differentiated either by their microstructure, their macrostructure or their rate of epoxidation.
- the reference to the amount of epoxidized polyisoprene of the polyisoprene applies to the total mass of the epoxidized polyisoprenes of the polyisoprene.
- the characteristic according to which the epoxidized polyisoprene is present in the rubber composition at a rate greater than 50 phr means that in the case of a mixture of epoxidized polyisoprenes, the total mass of epoxidized polyisoprenes is greater than 50 phr.
- the epoxidized polyisoprene is a mixture of epoxidized polyisoprenes which can be differentiated from each other by their molar rate of epoxidation
- the at least one epoxidized polyisoprene advantageously exhibits a molar rate of epoxidation ranging from 1% to 85%, preferably from 5% to 55%, preferably from 10% to less than 49%, preferably from 15% to less than 40%.
- the rate of diene elastomer, preferably polyisoprene, preferably natural rubber, in the composition according to the invention is advantageously within a range ranging from 50 to 100 phr, preferably from 75 to 100 phr, more preferably still it is 100 pce.
- the composition is based on a filler comprising from 10 to 60 phr of carbon black and from 5 to 30 phr of silica, the carbon black representing from 50% to 95%, preferably from 55% to 95%, by weight relative to the total weight of carbon black and silica.
- the blacks that can be used in the context of the present invention can be any black conventionally used in pneumatic or non-pneumatic tires or their treads (black so-called tire grade).
- tire grade black so-called tire grade
- These carbon blacks can be used in the isolated state, as available commercially, or in any other form, for example as a support for some of the rubber additives used.
- the carbon blacks could, for example, already be incorporated into the diene elastomer, in particular isoprene in the form of a masterbatch (see for example applications WO 97/36724 or WO 99/16600). Mixtures of several carbon blacks can also be used in prescribed rates.
- organic fillers other than carbon blacks mention may be made of organic fillers of functionalized polyvinyl as described in applications WO 2006/069792, WO 2006/069793, WO 2008/003434 and WO 2008/003435.
- the BET specific surface area of the carbon black is at least 90 m 2 / g, preferably between 100 and 150 m 2 / g.
- the BET specific surface area of carbon blacks is measured according to standard ASTM D6556-10 [multipoint method (at least 5 points) - gas: nitrogen - relative pressure range R / R0: 0.1 to 0.3]
- the carbon black advantageously has a COAN oil absorption index greater than or equal to 90 mL / 100 g.
- the COAN, or index of oil absorption by compressed samples (“Compressed Oil Absorption Number”), of carbon blacks, is measured according to standard ASTM D3493-16.
- the level of carbon black (whether there is one or more) in the composition according to the invention is within a range ranging from 15 to 55 phr, preferably from 30 to 50 phr.
- the silicas which can be used in the context of the present invention can be any silica known to a person skilled in the art, in particular any precipitated or pyrogenic silica. having a BET surface as well as a CTAB specific surface both less than 450 m 2 / g, preferably from 30 to 400 m 2 / g. It can also be a mixture of several silicas, as long as they are used in the prescribed rates.
- the BET specific surface area of silica is determined by gas adsorption using the Brunauer-Emmett-Teller method described in "The Journal of the American Chemical Society" (Vol.
- CTAB specific surface area values of silica were determined according to standard NF ISO 5794-1, appendix G of June 2010. The process is based on the adsorption of CTAB (N-hexadecyl-N, N, N- bromide. trimethylammonium) on the "outer" surface of the reinforcing filler.
- the silicas which can be used in the context of the present invention advantageously exhibit a BET specific surface area of less than 250 m 2 / g and / or a CTAB specific surface area of less than 220 m 2 / g, preferably a BET specific surface area within a range ranging from 125 to 200 m 2 / g and / or a CTAB specific surface area within a range from 140 to 170 m 2 / g.
- silicas which can be used in the context of the present invention mention will be made, for example, of the highly dispersible precipitated silicas (called “HDS”) “Ultrasil 7000” and “Ultrasil 7005” from the company Evonik, the silicas “Zeosil 1165MP, 1135MP and 1115MP “from the company Rhodia, the silica” Hi-Sil EZ150G “from the company PPG, the silicas” Zeopol 8715, 8745 and 8755 "from the company Huber, silicas with a high specific surface as described in application WO 03 / 016387.
- HDS highly dispersible precipitated silicas
- the level of silica (whether there is one or more) in the composition according to the invention is within a range ranging from 5 to 25 phr, preferably from 6 to 20 phr.
- an at least bifunctional coupling agent or binding agent intended to ensure a sufficient connection, of a chemical and / or physical nature, between the silica ( surface of its particles) and the diene elastomer (hereinafter simply referred to as “coupling agent”).
- at least bifunctional organosilanes or polyorganosiloxanes are used.
- bifunctional is meant a compound having a first functional group capable of interacting with the inorganic filler and a second functional group capable of interacting with the diene elastomer.
- a bifunctional compound can comprise a first functional group comprising a silicon atom, the said first functional group being able to interact with the hydroxyl groups of an inorganic filler and a second functional group comprising a sulfur atom, the said second functional group being able to interact with the diene elastomer.
- the content of coupling agent, in the composition according to the invention is advantageously less than 6% by weight relative to the weight of silica, preferably less than 2%, preferably less than 1% by weight per relative to the weight of silica. More preferably, the composition according to the invention does not include a coupling agent.
- the composition according to the invention comprises silica
- the composition advantageously comprises a silica covering agent.
- silica covering agents mention may be made, for example, of hydroxysilanes or hydrolyzable silanes such as hydroxysilanes (see for example WO 2009/062733), alkylalkoxy silanes, in particular alkyltriethoxysilanes such as example 1-octyl-tri-ethoxysilane, polyols (for example diols or triols), polyethers (for example polyethylene glycols), primary, secondary or tertiary amines (for example trialkanol-amines), a guanidine optionally substituted, in particular diphenylguanidine, hydroxylated or hydrolyzable polyorganosiloxanes (for example a, w -dihydroxy-poly-organosilanes (in particular a, w-dihydroxy-polydimethylsilox
- the silica covering agent is a polyethylene glycol.
- the level of agent for covering the silica, preferably polyethylene glycol, in the composition according to the invention is advantageously within a range ranging from 1 to 6 phr, preferably from 1.5 to 4 phr.
- the total level of carbon black and silica in the composition according to the invention is within a range ranging from 15 to 90 phr, preferably from 20 to 70 phr.
- the carbon black represents from 60% to 90% by weight, preferably from 65% to 80% by weight, relative to the total weight of carbon black and silica.
- composition according to the invention also has the essential characteristic of comprising a polyamide having a melting point of less than 170 ° C, hereinafter referred to as "the polyamide” for the sake of simplification of drafting.
- the melting temperature is measured in a well-known manner by DSC according to the standard ASTM D3418 (2015).
- Any polyamide with a melting point of less than 170 ° C can be used.
- the polyamides used in the context of the present invention can be homopolymers or copolymers, which can come from the condensation of lactams, optionally with lactones, and / or from the condensation of diacids and / or amino acids with diamines.
- the polyamides used in the context of present invention are copolymers resulting from the condensation of lactams, optionally with lactones, and / or from the condensation of diacids and / or amino acids with diamines.
- a copolymer is, in a manner well known to those skilled in the art, a polymer resulting from the copolymerization of at least two types of chemically different monomer, called comonomers.
- the polyamide whose melting point is less than 170 ° C. is a copolymer polyamide consisting of at least two different types of monomers chosen from the group consisting of lactams, or of at least two different types of monomers chosen from the group consisting of diacids and at least two different types of monomers chosen from the group consisting of diamines.
- Lactams can for example have 3 to 12 carbon atoms on their main cycle and can be substituted.
- the lactams are chosen from the group comprising or constituted by b, b-dimethylpropriolactam, a, adimethylpropriolactam, amylolactam, caprolactam, capryllactam, oenantholactam, 2-pyrrolidone, lauryllactam and their mixtures.
- the lactams are chosen from the group comprising or constituted by caprolactam, lauryllactam and their mixtures.
- the diacids can be, for example, acids having between 4 and 18 carbon atoms.
- the diacids are chosen from the group comprising or constituted by adipic acid, sebacic acid, azelaic acid, suberic acid, isophthalic acid, butanedioic acid, 1,4 acid. cyclohexyldicarboxylic, terephthalic acid, sodium or lithium salt of sulphoisophthalic acid, dodecanedioic acid, and mixtures thereof.
- the diacids are chosen from the group comprising or constituted by adipic acid, dodecanedioic acid and their mixtures.
- the diamines can be, for example, saturated aliphatic, aryl and / or cyclic diamines having 6 to 12 atoms.
- the diamines are chosen from the group comprising or constituted by hexamethylenediamine, piperazine, tetramethylene diamine, octamethylene diamine, decamethylene diamine, dodecamethylene diamine, 1,5 diaminohexane, 2,2,4 -trimethyl-1,6-diaminohexane, polyols diamine, isophorone diamine (IPD), methyl pentamethylenediamine (MPDM), bis (aminocyclohexyl) methane (B ACM), bis (3-methyl-4 aminocyclohexyl ) methane (BMACM), methaxylyenediamine, bis-p-aminocyclohexylmethane, trimethylhexamethylene diamine, phenylenediamine and mixtures thereof. More preferably,
- the amino acids can for example be alpha-omega amino acids.
- the amino acids are chosen from the group comprising or constituted by aminocaproic, amino-7-heptanoic, amino-11-undecanoic, n-heptyl-11-aminoundecanoic, amino-12-dodecanoic acids and their mixtures.
- the amino acids are selected from the group comprising or consisting of aminocaproic acid, 12-amino-dodecanoic acid, and mixtures thereof.
- lactone By way of example of a lactone, mention may be made of caprolactone, valerolactone and butyrolactone.
- the polyamide advantageously does not include a diene unit.
- the number-average molecular mass (Mn) is advantageous for the number-average molecular mass (Mn) to be in a range ranging from 4,000 to 1,000,000 g / mol, preferably from 6,000 to 500,000 g / mol.
- the number-average molecular mass (Mn) of the thermoplastic polymers is determined in a known manner, by size exclusion chromatography (SEC).
- SEC size exclusion chromatography
- the sample is dissolved beforehand in rhexafluoro-2-propanol supplemented with 0.02M of sodium trifluoroacetate at a concentration of approximately 2 g / l.
- the apparatus used is a “WATERS alliance” chromatographic line.
- the elution solvent is hexafluoro-2-propanol supplemented with 0.02M of sodium trifluoroacetate, the flow rate of 0.5 ml / min, the temperature of the system of 35 ° C.
- the injected volume of the solution of the polymer sample is 100 m ⁇ .
- the detector is a “WATERS 2410” differential refractometer and its associated software for processing the chromatographic data is the “WATERS MILLENIUM” system.
- the calculated average molar masses relate to a calibration curve produced with PMMA standards. The conditions are adaptable by those skilled in the art.
- the melting point of the polyamide whose melting point is less than 170 ° C is less than 165 ° C, preferably less than 160 ° C, preferably between 100 and 160 ° C, preferably between 120 and 160 ° C.
- the level of polyamide having a melting point of less than 170 ° C, in the composition according to the invention can be within a range ranging from 3 to 40 phr, preferably from 5 to 30 phr.
- the total level of carbon black, silica and polyamide having a melting point of less than 170 ° C, in the composition according to the invention is within a range ranging from 20 to 90 phr, preferably from 30 at 80 pc.
- the volume fraction of the whole of carbon black, silica and polyamide having a melting point of less than 170 ° C, in the composition according to the invention is within a range ranging from 10% to 40 %, preferably 15% to 35%.
- the total level of thermoplastic polymer that is to say the sum of the thermoplastic polymers including the polyamide, in the composition according to the invention, is within a range ranging from 3 to 40 phr, preferably from 5 to 30 pc.
- the composition according to the invention does not comprise any thermoplastic polymer other than the polyamide having a melting point of less than 170 ° C.
- polyamides which can be used in the context of the present invention can be synthesized in a manner well known to those skilled in the art, for example according to the methods described in documents DE 2324160, EP 0627454, EP I 153 957 or else EP 1 153 957.
- polyamides which can be used in the context of the present invention are also commercially available.
- a polyamide with a melting point of less than 170 ° C which is commercially available, mention may be made of Orgasol 3401 or Orgasol 3402 from the company Arkema, or else the polyamides of the Elvamide series (trademark registered) from the company DuPont, such as Elvamide (registered trademark) 8061, 8063, 8066, and 8023R.
- the crosslinking system can be any type of system known to those skilled in the art in the field of rubber compositions for tires. It can in particular be based on sulfur, and / or peroxide and / or bismaleimides. Preferably, the crosslinking system is sulfur-based, this is then referred to as a vulcanization system.
- the sulfur can be provided in any form, in particular in the form of molecular sulfur and / or of sulfur donor.
- At least one vulcanization accelerator is also preferably present, and, optionally, also preferentially, one can use various known vulcanization activators such as zinc oxide, stearic acid or equivalent compound such as salts of stearic acid and salts.
- transition metals transition metals, guanide derivatives (in particular diphenylguanidine), or else known vulcanization retarders.
- Sulfur is used at a preferential rate of between 0.5 and 12 phr, in particular between 1 and 10 phr.
- the vulcanization accelerator is used at a preferential rate of between 0.5 and 10 phr, more preferably between 0.5 and 5.0 phr.
- Any compound capable of acting as a vulcanization accelerator for diene elastomers in the presence of sulfur can be used as accelerator, in particular accelerators of the thiazole type as well as their derivatives, accelerators of the sulfenamide, thiurams, dithiocarbamates, dithiophosphates, thioureas and xanthates types.
- MBTS 2-mercaptobenzothiazyl disulfide
- CBS N-cyclohexyl-2-benzothiazyl sulfenamide
- DCBS N-dicyclohexyl- 2-Benzothiazyl sulfenamide
- TBBS N-ter-butyl-2-benzothiazyl sulfenamide
- TZTD tetrabenzylthiuram disulfide
- ZBEC zinc dibenzyldithiocarbamate
- the rubber compositions may optionally also include all or part of the usual additives usually used in elastomer compositions for tires, such as, for example, plasticizers (such as plasticizing oils and / or plasticizing resins), pigments, conditioning agents. protection such as anti-ozone waxes, chemical anti-ozonants, anti-oxidants, anti-fatigue agents, reinforcing resins (such as described for example in application WO 02/10269).
- plasticizers such as plasticizing oils and / or plasticizing resins
- pigments such as, for example, pigments, conditioning agents. protection such as anti-ozone waxes, chemical anti-ozonants, anti-oxidants, anti-fatigue agents, reinforcing resins (such as described for example in application WO 02/10269).
- a subject of the present invention is also a process for preparing a composition for the manufacture of the rubber composition according to the invention, characterized in that it comprises the following steps: a) bringing into contact and mixing, concomitantly or successively, in one or more times, at least one diene elastomer, a filler comprising carbon black and silica, the carbon black representing from 50% to 95% preferably of 55% to 95%, by weight relative to the total weight of carbon black and silica, and a polyamide having a melting point of less than 170 ° C, by thermomechanically mixing the whole until a maximum temperature Tl is reached greater than or equal to the melting temperature of the polyamide, b) reduce the temperature of the mixture obtained in step (a) to a maximum temperature T2 lower than the melting temperature of the polyamide, then incorporate into the mixture a system of crosslinking and mix everything.
- diene elastomer of carbon black, of silica, of any coupling agent, of the polyamide having a melting point of less than 170 ° C, of the crosslinking system are as defined in point II-A above in their general embodiments, and advantageously in their preferred embodiments.
- step (a) then constitutes a first thermo-mechanical working or mixing phase (sometimes referred to as non-productive phase) at high temperature, up to a maximum temperature between 130 ° C and 190 ° C, preferably between 140 ° C and 180 ° C, followed by a second mechanical work phase (sometimes qualified as “productive” phase) (step (b) of the process according to the invention) at a lower temperature, typically less than 110 ° C, for example between 60 ° C and 100 ° C, finishing phase during which is incorporated the crosslinking system.
- Such phases have been described for example in applications EP 0501 227 A, EP 0735 088 A, EP 0 810 258 A, WO 2000/05300 or WO 2000/05301.
- the first phase can preferably be carried out in several thermomechanical steps.
- at least one diene elastomer, at least one polyamide having a melting point of less than 170 ° C, carbon black, carbon black is introduced into a suitable mixer such as a usual internal mixer.
- silica at a temperature between 20 ° C and 100 ° C and, preferably, between 25 ° C and 100 ° C.
- the other ingredients can be added in one go or in parts, with the exception of the crosslinking system during mixing ranging from 20 seconds to a few minutes.
- the total mixing time, in this non-productive phase is preferably between 2 and 10 minutes at a temperature less than or equal to 180 ° C, and preferably less than or equal to 170 ° C.
- the crosslinking system preferably the vulcanization system
- the vulcanization system is then incorporated at low temperature (typically less than 100 ° C), generally in an external mixer such as a roller mixer; the whole is then mixed (productive phase) for a few minutes, for example between 5 and 15 min.
- the final composition thus obtained is then calendered, for example in the form of a sheet or of a plate, in particular for a characterization in the laboratory, or else extruded, to form for example a rubber profile used for the manufacture of semi- finished in order to obtain products such as a tire tread.
- These products can then be used for the manufacture of tires, according to techniques known to those skilled in the art.
- the crosslinking (or baking) is carried out in a known manner at a temperature generally between 130 ° C and 200 ° C, under pressure, for a sufficient time which may vary for example between 5 and 90 min depending in particular on the baking temperature. , the crosslinking system adopted, the crosslinking kinetics of the composition considered.
- Polyamide (whose melting point is less than 170 ° C.) can be introduced in the solid state, as sold commercially, or in the liquid state. When the polyamide is introduced in liquid form, it is then necessary to carry out an additional step of heating the polyamide to a temperature above its melting point, before being brought into contact with the other constituents of step (a) . However, it is preferable to introduce the polyamide in the solid state.
- the maximum temperature T1 is preferably at least 1 ° C, preferably 2 ° C, preferably 3 ° C, preferably 4 ° C, preferably 5 ° C above the temperature of the polyamide.
- the maximum temperature T1 is 1 to 20 ° C, preferably 5 to 20 ° C higher than the temperature of the polyamide.
- the maximum temperature T2 is preferably less than 120 ° C, preferably less than 100 ° C, more preferably less than 90 ° C. Preferably, the maximum temperature T2 is within a range from 20 to 90 ° C.
- a subject of the present invention is also a rubber composition capable of being obtained by a process according to the invention.
- a subject of the present invention is also a rubber article comprising a composition according to the invention or a composition obtainable by the process according to the invention.
- the rubber article is advantageously chosen from the group consisting of pneumatic tires, non-pneumatic tires, tracks and conveyor belts.
- a subject of the invention is also a pneumatic or non-pneumatic tire provided with a tread comprising a composition according to the invention or a composition capable of being obtained by the process according to the invention.
- the tread has a tread surface provided with a tread formed by a plurality of grooves delimiting elements in relief (blocks, ribs) so as to generate material edges as well as hollows.
- These grooves represent a volume of hollows which, in relation to the total volume of the tread (including both the volume of elements in relief and that of all the grooves) is expressed by a percentage designated herein by "rate. of volume hollow ".
- a volume void ratio of zero indicates a tread without grooves or valleys.
- the present invention is particularly well suited to tire treads intended to equip civil engineering, agricultural and heavy goods vehicles, more particularly civil engineering vehicles whose tires are subjected to very specific stresses, in particular soils. stony on which they roll.
- the pneumatic or non-pneumatic tire provided with a tread comprising a composition according to the invention or with a composition capable of being obtained by the method according to the invention is a tire for a civil engineering vehicle, agricultural or heavy goods vehicles, preferably civil engineering.
- These tires are provided with treads which have, compared with the thicknesses of the treads of tires for light vehicles, in particular for passenger vehicles or vans, large thicknesses of rubber material.
- the wearing part of the tread of a tire for heavy goods vehicles has a thickness of at least 15 mm, that of a civil engineering vehicle at least 30 mm, or even up to 120 mm.
- the tread of the tire according to the invention advantageously has one or more grooves, the average depth of which ranges from 15 to 120 mm, preferably 65 to 120 mm.
- the pneumatic tires according to the invention can have a diameter ranging from 20 to 63 inches, preferably from 35 to 63 inches.
- the average volume void rate over the whole of the tread of the tire according to the invention can be within a range ranging from 5 to 40%, preferably from 5 to 25%.
- a subject of the invention is also a rubber track comprising at least one rubber element comprising a composition according to the invention or a composition obtainable by the process according to the invention, the at least one rubber element preferably being an endless rubber belt or a plurality of rubber pads, as well as a rubber conveyor belt comprising a composition according to the invention or a composition capable of being obtained by the process according to the invention.
- the invention relates to the tires and semi-finished products for tires described above, to rubber articles, both in the raw state (that is to say, before curing) and in the cured state (that is to say , after crosslinking or vulcanization).
- Rubber composition based on at least one diene elastomer, 10 to 60 phr of carbon black, 5 to 30 phr of silica, a polyamide having a melting point of less than 170 ° C, and a system crosslinking, in which the carbon black represents from 50% to 95%, preferably from 55% to 95%, by weight relative to the total weight of carbon black and silica.
- composition according to embodiment 3 in which the at least one non-epoxidized polyisoprene having a molar ratio of 1,4-cis bond of at least 90%.
- G diene elastomer comprises predominantly, preferably exclusively, at least one epoxidized polyisoprene having a molar rate of epoxidation ranging from 1% to 85%.
- Composition according to embodiment 5 in which the at least one epoxidized polyisoprene has a molar rate of epoxidation ranging from 5% to 55%, preferably from 10% to less than 49%, preferably from 15% to less. by 40%.
- composition according to any one of the preceding embodiments in which the level of carbon black is within a range ranging from 15 to 55 phr, preferably from 20 to 50 phr.
- composition according to any one of the preceding embodiments in which the level of silica is within a range ranging from 5 to 25 phr, preferably from 6 to 20 phr.
- composition according to any one of the preceding embodiments not comprising a coupling agent or comprising less than 6% by weight relative to the weight of silica, preferably less than 2% by weight relative to the weight of silica. .
- composition according to any one of the preceding embodiments not comprising a coupling agent.
- composition according to any one of the preceding embodiments in which the total level of carbon black and of silica is within a range ranging from 15 to
- composition according to any one of the preceding embodiments in which the carbon black represents from 60% to 90% by weight, preferably from 65% to 80% by weight, relative to the total weight of carbon black and of silica.
- the polyamide whose melting point is less than 170 ° C. is a copolymeric polyamide consisting of at least two different types of monomers chosen from the group consisting of lactams, or at least two different types of monomers chosen from the group consisting of diacids and at least two different types of monomers chosen from the group consisting of diamines.
- the diamines are chosen from the group consisting of hexamethylenediamine, piperazine, tet
- composition according to any one of the preceding embodiments in which the melting point of the polyamide, the melting point of which is less than 170 ° C, is between 100 and 160 ° C, preferably between 120 and 160 ° C. 19. Composition according to any one of the preceding embodiments, in which the polyamide does not comprise a diene unit.
- composition according to any one of the preceding embodiments in which the level of polyamide whose melting point is less than 170 ° C. is within a range ranging from 3 to 40 phr, preferably from 5 to 30 phr. 21. Composition according to any one of the preceding embodiments, in which the total level of carbon black, of silica and of the polyamide, the melting point of which is less than 170 ° C., is within a range ranging from 20 to 90 phr. , preferably from 30 to 80 phr.
- composition according to any one of the preceding embodiments in which the volume fraction of the set of carbon black, silica and polyamide is within a range ranging from 10% to 40%, preferably from 15% to 35%.
- the total content of thermoplastic polymer is within a range ranging from 3 to 40 phr, preferably from 5 to 30 phr.
- composition according to any one of the preceding embodiments said composition comprising no thermoplastic polymer other than polyamide having a melting point of less than 170 ° C.
- composition according to any one of the preceding embodiments in which the crosslinking system is based on molecular sulfur and / or on a sulfur donor agent.
- Rubber composition obtainable by the process according to any one of embodiments 26 to 29.
- Rubber article comprising a composition as defined in any one of embodiments 1 to 25 or 30.
- Pneumatic or non-pneumatic tire provided with a tread comprising a composition as defined in any one of embodiments 1 to 25 or 31.
- a tire according to embodiment 33 being a tire for a civil engineering, agricultural or heavy vehicle vehicle, preferably a civil engineering vehicle.
- a tire according to any one of embodiments 33 to 35 exhibiting an average volume hollow rate over the whole of the tread within a range ranging from 5 to 40%, preferably from 5 to 25%.
- a bandage according to any one of embodiments 33 to 36 having a diameter ranging from 20 to 63 inches, preferably from 35 to 63 inches.
- Track comprising at least one rubber element comprising a composition as defined in any one of embodiments 1 to 25 or 30.
- Rubber conveyor belt comprising a composition as defined in any one of embodiments 1 to 25 or 30.
- the dynamic properties G * and Max tan (ô) are measured on a viscoanalyst (Metravib VA4000), according to standard ASTM D5992-96.
- the response of a sample of vulcanized composition (cylindrical test piece 2 mm thick and 79 mm 2 in section) is recorded, subjected to a sinusoidal stress in alternating simple shear, at a frequency of 10 Hz, under normal conditions of temperature (23 ° C) according to ASTM D 1349-09.
- a strain amplitude sweep is carried out from 0.1% to 50% (outward cycle), then from 50% to 0.1% (return cycle).
- the value of the loss factor is recorded, noted tan (ô) max .
- results of hysteretic performance are expressed as a percentage base 100 relative to the control composition T1.
- a result greater than 100 indicates an improvement in the hysteretic performance, ie a decrease in thysteresis.
- This test is representative of resistance to attack. It consists in rolling a metal caterpillar mounted on a pneumatic tire mounted on a wheel and vehicle, and inflated, on which rubber pads of a given composition are fixed, on a track filled with stones for a certain time. At the end of the ride, the runners are removed and the number of cuts visible to the naked eye on the surface is counted. The lower the number, the better the aggression resistance performance.
- pads of different compositions were manufactured according to the process described in point V-1 above.
- the non-crosslinked composition obtained at point Vl was calendered to a thickness of 5.5 mm, cut from the plates (2 of 260x120 mm, 2 of 250x100 mm and 2 of 235x90 mm) which were then stacked. in a pyramidal fashion.
- This block of 6 plates was then inserted into a pyramid-shaped mold with a rectangular base of 260x120 mm and a flat top of 235x90 mm in area, and baked at a temperature of 120 ° C for 300 minutes at a pressure of 180 bars, thus allowing crosslinking of the composition.
- the pads were then mounted on two X-TRACK10 metal tracks from the Caterpillar company, which were themselves mounted on two MICHELIN XMINE D2 12.00R24 tires from the rear axle of a SCANIA R410 truck.
- the tires have been recut to support the tracks.
- the tires were inflated to a pressure of 7 bars and carried a load of 4250 kg per tire.
- the truck drove on a slope without slope covered with porphyry pebbles of size 30/60 obtained from SONVOLES Murcia, Spain, for 5 hours at a speed of 5 km / h.
- the density of pebbles on the track was around 1000 to 1500 pebbles per square meter.
- the rubber compositions were produced as described in point II-B above.
- the "non-productive" phase was carried out in a 0.4 liter mixer for 8 minutes, for an average pallet speed of 50 revolutions per minute until a maximum drop temperature of 165 ° C was reached.
- the "productive" phase was carried out in a cylinder tool at 23 ° C for 5 minutes.
- the crosslinking of the composition was carried out at a temperature between 130 ° C and 200 ° C, under pressure.
- the formulations tested all contain an elastomeric matrix and a filler system, the natures and contents of which are presented in Table 1 below, as well as 1 pce of anti-ozone wax (“VARAZON 4959” from the company Sasol Wax), 1.5 pce of antioxidant (Nl, 3-dimethylbutyl-N-phenylparaphenylenediamine, “Santoflex 6-PPD” from the company Llexsys), 1 pce of stearic acid (“Pristerene 4931” from the company Uniqema), 2.5 pce of industrial grade zinc oxide (Umicore company), 1 pce of 2,2,4-trimethyl-1,2-dihydroquinoline (“Pilnox TMQ” from Nocil) and 2.5 pce of polyethylene glycol “CARBOWAX8000” from the company DOW CORNING, 1.5 phr of sulfur, and 1.1 phr of N-cyclohexyl-2-benzothiazol-sulfenamide (“
- witness T1 is a composition conventionally used in tire treads for civil engineering vehicles.
- compositions C1 to C3 differ from control T2 by the presence of polyamide exhibiting a melting point of less than 170 ° C., at different load levels.
- Composition C4 also makes it possible to study the impact of the nature of diene telastomer on the aforementioned performance compromise.
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Abstract
Description
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Priority Applications (2)
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AU2021253733A AU2021253733A1 (en) | 2020-04-09 | 2021-04-06 | Rubber composition comprising low-melting-point polyamide |
BR112022016193A BR112022016193A2 (pt) | 2020-04-09 | 2021-04-06 | Composição de borracha que compreende poliamida com baixa temperatura de fusão |
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FR2003556A FR3109156B1 (fr) | 2020-04-09 | 2020-04-09 | Composition de caoutchouc comprenant du polyamide a basse temperature de fusion |
FRFR2003556 | 2020-04-09 |
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WO2021205109A1 true WO2021205109A1 (fr) | 2021-10-14 |
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AU (1) | AU2021253733A1 (fr) |
BR (1) | BR112022016193A2 (fr) |
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WO (1) | WO2021205109A1 (fr) |
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WO2019092377A2 (fr) * | 2017-11-13 | 2019-05-16 | Compagnie Generale Des Etablissements Michelin | Composition de caoutchouc a base d'un polyamide a basse temperature de fusion |
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AU2021253733A1 (en) | 2022-10-06 |
FR3109156A1 (fr) | 2021-10-15 |
FR3109156B1 (fr) | 2023-10-06 |
BR112022016193A2 (pt) | 2022-10-25 |
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